WO2024061186A1 - Control valve - Google Patents
Control valve Download PDFInfo
- Publication number
- WO2024061186A1 WO2024061186A1 PCT/CN2023/119573 CN2023119573W WO2024061186A1 WO 2024061186 A1 WO2024061186 A1 WO 2024061186A1 CN 2023119573 W CN2023119573 W CN 2023119573W WO 2024061186 A1 WO2024061186 A1 WO 2024061186A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- seal
- sealing
- control valve
- wear
- sealing member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/08—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks
- F16K11/087—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with spherical plug
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/08—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/08—Details
- F16K5/14—Special arrangements for separating the sealing faces or for pressing them together
- F16K5/20—Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
Definitions
- the present application relates to the field of valve body technology, and in particular to a control valve.
- a control valve includes a valve core, a valve body and a sealing assembly.
- the sealing assembly is located between the valve body and the valve core to enable the control valve to have a better seal.
- the sealing component includes a sealing block.
- the sealing block In order to reduce internal fluid leakage, the sealing block is close to the surface of the valve core. As the valve core continues to rotate, the valve core and the sealing block continue to rub, which can easily cause wear and tear on the surface of the sealing block. Defects such as damage will have a greater impact on the sealing performance of the control valve.
- the purpose of this application is to propose a control valve that can reduce the wear time of the sealing surface of the seal, delay the wear of the seal, and extend the service life of the seal.
- the control valve includes a valve body, a valve core and a sealing member.
- the valve body has a valve cavity, and a portion of the valve core and the sealing member are located on the valve body.
- the valve core includes a rotating shaft and a core body connected to the rotating shaft.
- the core body includes a body and a flange portion. Along the axial direction of the rotating shaft, the flange portion is located on the On both sides of the body, the outer peripheral side wall of the flange portion has an arc surface and a first surface, and the side wall of the sealing member facing the body has a sealing surface and a second surface, and the body faces the sealing member.
- the side wall includes a mating surface; wherein: in the vertical section of the control valve, the vertical distance between the arcuate surface and the axis of the valve core is greater than the first surface and the axis of the valve core the vertical distance between them, the seal has a first sealing state and a second sealing state, in the first sealing state, the second surface is spaced apart from the first surface, and the mating surface is in contact with The sealing surface; in the second sealing state In this state, the second surface is in contact with the arc surface, and the matching surface is separated from the sealing surface.
- valve core has a flange portion
- outer peripheral side wall of the flange portion has an arc surface and a first surface
- the arc surface and The vertical distance between the axes of the valve core is greater than the vertical distance between the first surface and the axis of the valve core.
- the side wall of the seal facing the body has a sealing surface and a second surface, so that during the operation of the control valve, with the rotation As the shaft rotates, the seal has a first sealing state and a second sealing state, causing the sealing surface of the seal to be in intermittent contact with the mating surface of the body.
- the embodiments of the present invention can better reduce the friction on the sealing surface of the seal during the operation of the control valve, reduce the wear degree of the seal, prolong the service life of the seal, reduce the leakage probability of the control valve, and improve control Valve operating reliability.
- Figure 1 is a schematic diagram of the exploded structure of the control valve according to Embodiment 1 of the present application.
- FIG. 2 is a schematic structural diagram of the valve core of the control valve according to Embodiment 1 of the present application;
- Figure 3 is a schematic structural diagram of the wear-resistant insert of the control valve according to Embodiment 1 of the present application.
- FIG4 is a schematic structural diagram of a valve core of a control valve in a first position according to a first embodiment of the present application
- Figure 5 is a cross-sectional view of the structure shown in Figure 4.
- Figure 6 is an enlarged schematic diagram of the area circled A in Figure 4.
- Figure 7 is an enlarged schematic diagram of the area circled B in Figure 4.
- Figure 8 is a schematic structural diagram of the valve core of the control valve in the second position according to Embodiment 1 of the present application;
- Figure 9 is a cross-sectional view of the structure shown in Figure 8.
- FIG10 is an enlarged schematic diagram of the circle C in FIG9;
- Figure 11 is a schematic structural diagram of the valve core of the control valve in Embodiment 2 of the present application.
- FIG12 is a cross-sectional view of the structure shown in FIG11;
- Figure 13 is an enlarged schematic diagram of the area circled D in Figure 12;
- Figure 14 is a schematic structural diagram of the valve core of the control valve in Embodiment 3 of the present application.
- Figure 15 is a cross-sectional view of the structure shown in Figure 14;
- Figure 16 is an enlarged schematic diagram of the area circled E in Figure 15;
- Figure 17 is a schematic structural diagram of the valve core of the control valve in Embodiment 4 of the present application.
- Figure 18 is a cross-sectional view of the structure shown in Figure 17;
- Figure 19 is an enlarged schematic diagram of the area circled F in Figure 18;
- Figure 20 is a schematic structural diagram of the valve core of the control valve in the third position according to Embodiment 5 of the present application;
- Figure 21 is a cross-sectional view of the structure shown in Figure 20;
- Figure 22 is an enlarged schematic diagram of the area circled G in Figure 21;
- Figure 23 is a schematic structural diagram of the valve core of the control valve in the fourth position according to Embodiment 5 of the present application.
- Figure 24 is a cross-sectional view of the structure shown in Figure 23;
- Figure 25 is an enlarged schematic diagram of the area circled H in Figure 24;
- Figure 26 is a schematic structural diagram of the valve core of the control valve according to Embodiment 5 of the present application.
- Valve body 11. Inlet; 12. First outlet; 13. Second outlet; 2. Valve core; 21. Rotating shaft; 22. Core body; 221. Body; 2211. Fitting surface; 2212. Conducting part ; 22121, conductive cavity; 2213, blocking part; 222, flange part; 2221, arc surface; 2222, first surface; 3, seal; 31, sealing surface; 32, second surface; 33, third A seal; 34, a second seal; 4, a wear-resistant insert; 41, an embedded section; 42, a straight section; 43, a gap; 5, a sealing block; 6, an elastic member.
- control valve of the embodiment of the present application is described below with reference to Figures 1 to 26.
- the control valve includes a valve body 1, a valve core 2 and a seal 3.
- the valve body 1 has a valve cavity, and part of the valve core 2 and the seal 3 are located in the valve cavity.
- valve The core 2 includes a rotating shaft 21 and a core 22 connected to the rotating shaft 21.
- the core 22 includes a body 221 and a flange portion 222.
- the flange portion 222 is located on both sides of the body 221 along the axial direction of the rotating shaft 21.
- the outer peripheral side wall of the portion 222 has an arc surface 2221 and a first surface 2222.
- the side wall of the seal 3 facing the body 221 has a sealing surface 31 and a second surface 32.
- the side wall of the body 221 facing the seal 3 includes a mating surface 2211.
- the vertical distance between the arc surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the axis of the valve core 2 .
- the valve core 2 is provided with a flange portion 222
- the flange portion 222 is provided with an arc surface 2221 and a first surface 2222
- the sealing member 3 has a sealing surface 31 and a second surface. 32.
- the second surface 32 is spaced apart from the first surface 2222, and the mating surface 2211 is in contact with the sealing surface 31.
- the mating surface 2211 will rub against the sealing surface 31.
- the second surface 32 abuts the arcuate surface 2221, because in the vertical section of the control valve, the vertical distance between the arcuate surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the valve core 2. The vertical distance between the axes of the core 2.
- the sealing surface 31 of the seal 3 and the mating surface 2211 of the body 221 are not always in contact with each other as in the prior art, but are in contact with each other when the rotating shaft 21 Intermittent contact during the rotation process can better reduce the friction on the sealing surface 31 of the seal 3 during the operation of the control valve, reduce the wear degree of the seal 3, and prolong the The service life of the seal 3 is long while reducing the leakage probability of the control valve and improving the working reliability of the control valve.
- the flange portion 222 includes a wear-resistant insert 4.
- the wear-resistant insert 4 is provided with an arc surface 2221 and a notch 43 to avoid the first surface 2222.
- the wear-resistant insert 4 is located on the diameter of the valve core 2. is located outside the flange portion 222 in the direction. It can be understood that, according to the foregoing description, during the operation of the control valve, in the second sealing state, the arc surface 2221 will contact the second surface 32 to cause friction.
- the flange portion 222 A wear-resistant insert 4 is added on the wear-resistant insert 4, and the arc surface 2221 is provided on the wear-resistant insert 4.
- the wear-resistant insert 4 has better wear resistance, so that during the operation of the control valve, The wear-resistant insert 4 replaces the flange portion 222 to rub against the seal 3, thereby reducing the degree of wear of the flange portion 222 and extending the service life of the valve core 2.
- the body 221 is provided with a slot, and one end of the wear-resistant insert 4 is inserted into the slot and interference-fits with the slot. Therefore, the connection stability of the wear-resistant insert 4 and the body 221 can be ensured, and the relative movement between the wear-resistant insert 4 and the body 221 can be avoided, which may cause the wear on the second surface 32 to increase.
- the end face of the wear-resistant insert 4 is flush with the end face of the seal 3 or the end face of the wear-resistant insert 4 is set beyond the end face of the seal 3 , and the end face of the wear-resistant insert 4 is flush with the side surface of the flange portion 222
- the end faces of the flat or wear-resistant insert 4 are arranged beyond the sides of the flange portion 222 .
- the wear-resistant insert 4 completely covers the seal 3, so that the wear-resistant insert 4 can completely replace the flange portion 222 in friction with the seal 3, that is, during the working process , the flange portion 222 does not rub against the seal 3 , thereby reducing the degree of wear of the flange portion 222 and extending the service life of the valve core 2 .
- the wear-resistant insert 4 and the body 221 are an integral injection molded structure. Compared with the interference plugging method, the integrated injection molding structure of the wear-resistant insert 4 and the body 221 can further improve the connection stability of the wear-resistant insert 4 and the body 221, thereby minimizing the possibility of interference between the wear-resistant insert 4 and the body 221. The relative motion causes the second surface 32 to suffer increased wear.
- the wear-resistant insert 4 can also be connected to the flange portion 222 by bonding or other methods, and is not limited to the plug-in connection and integral injection molding of this embodiment. Connection method.
- the seal 3 includes a wear insert 4 facing the flange portion.
- the outer side wall of 222 forms the second side 32 .
- the arc surface 2221 will contact the second surface 32 to cause friction.
- a wear-resistant insert 4 is added, and the second surface 32 is provided on the wear-resistant insert 4.
- the wear-resistant performance of the wear-resistant insert 4 is more superior, so that during the operation of the control valve, the wear-resistant The insert 4 replaces the seal 3 to cause friction with the flange portion 222 , thereby reducing the wear degree of the seal 3 and extending the service life of the seal 3 .
- the seal 3 includes a wear-resistant insert 4.
- the wear-resistant insert 4 includes an embedded segment 41 and a straight segment 42.
- the embedded segment 41 is inserted into the seal 3, and the straight segment 42 is connected to the embedded segment 41.
- the side wall of the straight section 42 facing the body 221 forms the second surface 32 .
- the embedded section 41 can ensure the stability of the connection between the wear-resistant insert 4 and the seal 3 , while the straight section 42 replaces the main structure of the seal 3 to rub against the flange portion 222 , reducing the friction of the seal 3 .
- the degree of wear of the main structure extends the service life of the seal 3.
- the extension direction of the embedded section 41 and the extension direction of the straight section 42 are arranged at an angle. It can be understood that the embedded section 41 is inserted into the seal 3, the straight section 42 is connected to the embedded section 41, and the extending direction of the embedded section 41 and the extending direction of the straight section 42 are arranged at an angle, optionally, as shown in Figure 6 As shown, the angle between the embedded section 41 and the straight section 42 can be an obtuse angle, which can better improve the connection strength of the entire wear-resistant insert 4 and the seal 3, thereby ensuring the connection stability of the wear-resistant insert 4 .
- the end surface of the straight section 42 is flush with the end surface of the flange portion 222 or the end surface of the wear-resistant insert 4 is disposed beyond the end surface of the flange portion 222 . Therefore, in the axial direction of the rotating shaft 21, the wear-resistant insert 4 completely covers the flange portion 222, and the wear-resistant insert 4 can completely replace the seal 3 in friction with the flange portion 222, that is, during the working process , the sealing member 3 does not rub against the flange portion 222, which reduces the degree of wear of the sealing member 3 and extends the service life of the sealing member 3.
- both the flange portion 222 and the seal 3 include a wear-resistant insert 4, and the wear-resistant insert 4 provided on the flange portion 222 is provided with an arcuate surface 2221 and a notch to avoid the first surface 2222. 43.
- the wear-resistant insert 4 provided on the seal 3 forms the second surface 32 toward the outer wall of the flange portion 222. It can be understood that, according to the foregoing description, during the operation of the control valve, in the second sealing state, the arc surface 2221 will contact the second surface 32 to cause friction.
- the flange portion 222 A wear-resistant insert 4 is added on the wear-resistant insert 4, and the arc surface 2221 is provided on the wear-resistant insert 4, and on the seal 3 A wear-resistant insert 4 is added to the outer wall of the flange 222 to form the second surface 32 .
- the wear-resistant insert 4 has better wear resistance than the flange 222 and the seal 3 . Superior, during the operation of the control valve, the two wear-resistant inserts 4 replace the flange part 222 to rub against the seal 3, reducing the wear degree of the flange part 222 and the seal 3, and prolonging the life of the valve core 2 and the seal. The service life of part 3.
- the end surface of the wear-resistant insert 4 provided on the flange portion 222 is flush with the end surface of the seal 3 or the end surface of the wear-resistant insert 4 is disposed beyond the end surface of the seal 3 and is disposed on the seal 3
- the end surface of the wear-resistant insert 4 is flush with the end surface of the flange portion 222 or the end surface of the wear-resistant insert 4 is arranged beyond the flange portion 222 .
- one wear-resistant insert 4 completely covers the flange portion 222, and the other wear-resistant insert 4 completely covers the portion of the seal 3 facing the flange portion 222, so that the two wear-resistant inserts 4 completely cover the flange portion 222.
- the insert 4 can completely replace the friction between the seal 3 and the flange part 222, that is, during the working process, the seal 3 does not rub against the flange part 222, reducing the degree of wear of the seal 3 and the flange part 222, and extending the time.
- the service life of the seal 3 and the valve core 2 is shortened.
- the wear-resistant insert 4 is a metal part. It is understandable that the use of a metal part as the wear-resistant insert 4 can improve the wear resistance of the wear-resistant insert 4, thereby further extending the service life of the seal 3 and the valve core 2. Of course, in other embodiments of the present application, the material of the wear-resistant insert 4 can be adjusted according to actual needs and is not limited to the metal part of this embodiment.
- the valve body 1 has a communication port close to the valve cavity
- the body 221 includes a conductive part 2212 and a blocking part 2213
- the conductive part 2212 has a conductive cavity 22121
- the conductive cavity 22121 can connect at least two
- the communication port is conductive
- the blocking part 2213 can close the communication port.
- the conducting part 2212 and the blocking part 2213 are arranged along the circumferential direction of the valve core 2; the number of the first surface 2222 is at least one, in the circumferential direction of the valve core 2 , the central angle range corresponding to at least one first surface 2222 falls within the central angle range corresponding to the mating surface 2211 of the blocking portion 2213.
- the conductive portion 2212 is used to connect at least two communication ports, so the portion of the mating surface 2211 located on the conductive portion 2212 may not be in close contact with the sealing surface 31 of the seal 3 , but the blocking part 2213 is used to close the communication port, so when the blocking part 2213 plays a blocking role, at least part of the mating surface 2211 located in the blocking part 2213 needs to be in close contact with the sealing surface 31 of the seal 3 , can prevent liquid from flowing into the communication port from the joint between the part of the mating surface 2211 located at the blocking portion 2213 and the sealing surface 31 of the sealing member 3 .
- the central angle range corresponding to at least one first surface 2222 falls within the central angle range corresponding to the mating surface 2211 of the blocking portion 2213.
- the mating surface 2211 Just in contact with the sealing surface 31. That is to say, during the actual operation of the control valve, when the first surface 2222 whose central angle range falls within the matching central angle range of the blocking portion 2213 and the second surface 32 of the seal 3 are spaced apart, the blocking will occur.
- the mating surface 2211 on the portion 2213 is just in contact with the sealing surface 31, that is, the position of the at least one first surface 2222 and the second surface 32 in this embodiment corresponds to the flow channel switching position of the control valve, that is, when the valve core 2 rotates When reaching the flow channel switching position (the flow channel switching position refers to the position where the communication status of the multiple communication ports of the control valve changes), the first surface 2222 is spaced apart from the second surface 32 on the seal 3, thus ensuring The communication port that needs to be closed when the flow channel switches the position can be stably and well closed by the blocking part 2213, ensuring the reliability of the control valve.
- the communication port includes an inlet 11, a first outlet 12 and a second outlet 13, the sealing member 3 includes a first sealing member 33 and a second sealing member 34, and the channel of the first sealing member 33 is in contact with the first sealing member 33.
- the outlet 12 is connected, and the channel of the second sealing member 34 is connected with the second outlet 13 .
- the control valve has an all-pass working mode.
- the conduction cavity 22121 connects the inlet 11 and the first outlet 12, and the blocking part 2213 closes the second outlet 13.
- the sealing surface 31 of the first seal 33 does not need to contact the mating surface 2211 of the conductive portion 2212. This is because in this working state, the liquid only needs to flow out from the first outlet 12, even if the second outlet 12 is connected.
- a small gap between the seal 33 and the conductive part 2212 will not affect the normal operation of the control valve, and the separation between the first seal 33 and the conductive part 2212 can also reduce the wear of the first seal 33, so At this time, it is only necessary for the second surface 32 of the first sealing member 33 to contact the arcuate surface 2221 so that the sealing surface 31 of the first sealing member 33 and the mating surface 2211 of the conductive portion 2212 are separated. Since the inlet 11 and the second outlet 13 are blocked at this time, the liquid cannot flow out from the second outlet 13. At this time, it is necessary to ensure the sealing between the blocking portion 2213 of the valve core 2 and the second seal 34.
- the conducting cavity 22121 connects the inlet 11 with the second outlet 13
- the blocking portion 2213 closes the first outlet 12
- the second surface 32 of the second seal 34 abuts against the arc surface 2221
- the sealing surface 31 of the second seal 34 is separated from the matching surface 2211 of the conducting portion 2212
- the second surface 32 of the first seal 33 is spaced apart from the first surface 2222
- the sealing surface 31 of the first seal 33 abuts against the matching surface 2211 of the blocking portion 2213.
- the seal 3 includes the first seal 33 and the second seal 34, and when the control valve is in the switching process, the seal 3 on the circulation side is spaced apart from the conducting portion 2212 of the valve core 2, thereby reducing the wear of the seal 3, and the seal 3 on the blocking side is tightly fitted with the blocking portion 2213 of the valve core 2, thereby avoiding leakage of the control valve and ensuring the working reliability of the control valve.
- the control valve has a proportional working mode, in which the conducting cavity 22121 connects the inlet 11, the first outlet 12 and the second outlet 13.
- the inlet 11 needs to be connected to the first outlet 12 and the second outlet 13 at the same time, and due to the characteristics of the proportional adjustment function, the liquid needs to be accurately controlled from the first outlet 12 and the outflow ratio of the second outlet 13, which means that although the inlet 11 is connected to the first outlet 12 and the second outlet 13, it is necessary to ensure that the first seal 33 and the second seal 34 are connected to the valve core 2 There is a good sealing effect between them, that is, the seal 3 of the first seal 33 and the second seal 34 needs to be in contact with the mating surface 2211 of the valve core 2 to prevent liquid from flowing from the first seal 33 and the second seal 34 The joint with the valve core 2 leaks out, thereby reducing the accuracy of proportional adjustment.
- the second surface 32 of the first sealing member 33 is spaced apart from one of the first surfaces 2222, and the sealing surface 31 of the first sealing member 33 is in contact with Mating surface 2211. In this way, the first seal 33 can closely cooperate with the valve core 2 to avoid liquid leakage.
- the second surface 32 of the second seal 34 is spaced apart from the other first surface 2222, and the second surface 32 of the second seal 34 is spaced apart from the other first surface 2222.
- the sealing surface 31 of the sealing member 34 is in contact with the mating surface 2211 . In this way, the second sealing member 34 can closely cooperate with the valve core 2 to avoid liquid leakage.
- the corresponding central angle of the arcuate surface 2221 is greater than the corresponding central angle of the first surface 2222 . It can be understood that no matter whether the control valve functions to switch the conduction mode or the proportional adjustment function, the flow channel switching position occupies a relatively small stroke of the valve core 2 during the rotation of the valve core 2, and the seal 3 is required to ensure The sealing position can also be only the flow channel switching position.
- the central angle corresponding to the arcuate surface 2221 is greater than the central angle corresponding to the first surface 2222. That is to say, during the operation of the control valve, the arcuate surface 2221 contacts the second surface most of the time.
- the mating surface 2211 is separated from the sealing surface 31 most of the time, and is separated from the sealing surface 31 a small part of the time. 31 abuts, thus greatly reducing the wear of the seal 3 while ensuring the function of the seal 3, extending the service life of the seal 3, and improving the reliability of the control valve.
- the central angle corresponding to the arcuate surface 2221 should be greater than the sum of the central angles corresponding to the multiple first surfaces 2222.
- first side 2222 and second side 32 is planar.
- first surface 2222 can be a flat surface or a concave surface. It only needs to be ensured that the vertical distance between the arc surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the valve core 2 The vertical distance between the axes is sufficient. Setting the first surface 2222 as a flat surface can facilitate processing and simplify the processing technology of the valve core 2.
- the second surface 32 can be designed into any shape according to actual needs. Designing the second surface 32 as a flat surface can facilitate processing and simplify the processing technology of the seal 3 .
- the control valve also includes a sealing block 5 and an elastic member 6.
- the sealing block 5 is installed in the valve cavity.
- the sealing block 5 abuts the inner wall of the valve body 1.
- Both ends of the elastic member 6 They are respectively in contact with the sealing member 3 and the sealing block 5 .
- the function of the elastic member 6 and the sealing block 5 is to ensure that the seal 3 can be stably attached to the valve core 2 when it needs to be attached, and to prevent the seal 3 from coming out of the valve body 1 .
- the material and shape of the sealing block 5 and the material and type of the elastic member 6 can be selected according to actual needs, and the specific parameters of the sealing block 5 and the elastic member 6 are not limited here.
- the control valve of this embodiment includes a valve body 1, a valve core 2 and a sealing member 3.
- a valve cavity is defined in the valve body 1.
- the valve body 1 has a connecting port close to the valve cavity.
- the connecting port includes an inlet 11, a first outlet 12 and a second outlet 13.
- the valve core 2 includes a rotating shaft 21 and a core body 22 connected to the rotating shaft 21, the core body 22 includes a main body 221 and a flange portion 222, the main body 221 includes a conducting portion 2212 and a blocking portion 2213, the conducting portion 2212 has a conducting cavity 22121, and can conduct at least two connecting ports, the blocking portion 2213 can close the connecting ports, the flange portion 222 is located on both sides of the main body 221 along the axial direction of the rotating shaft 21, the outer peripheral side wall of the flange portion 222 has an arcuate surface 2221 and a first surface 2222, the first surface 2222 is a plane, and on the vertical section of the control valve, the vertical distance between the arcuate surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the axis of the valve core 2.
- the seal 3 includes a first seal 33 and a second seal 34.
- the first seal 33 and the second seal 34 have the same structure.
- the first seal 33 is located between the valve core 2 and the wall surface where the first outlet 12 is located, and the first seal 33 is communicated with the first outlet 12.
- the second seal 34 is located between the valve core 2 and the wall surface where the second outlet 13 is located, and the second seal 34 is communicated with the second outlet 13.
- the specific structure is described by taking the first seal 33 as an example.
- the seal 3 is provided with a wear-resistant insert 4, which includes an embedded section 41 and a straight section 42.
- the embedded section 41 is inserted into the seal 3, and the straight section 42 is connected to the embedded section 41.
- the side wall of the straight section 42 facing the body 221 constitutes the second surface 32.
- the side wall of the seal 3 facing the body 221 has a sealing surface 31.
- the control valve of this embodiment has a full-through working mode.
- the valve core 2 In the full-through working mode, the valve core 2 is located in the first position, the conducting cavity 22121 connects the inlet 11 with the first outlet 12, the blocking portion 2213 closes the second outlet 13, the second surface 32 of the first sealing member 33 abuts against the arc surface 2221, and the sealing surface 31 of the first sealing member 33 is disengaged from the mating surface 2211 of the conducting portion 2212, the second surface 32 of the second sealing member 34 is spaced apart from the first surface 2222, and the sealing surface 31 of the second sealing member 34 abuts against the mating surface 2211 of the blocking portion 2213.
- the conducting cavity 22121 connects the inlet 11 with the second outlet 13 and the blocking portion 2213 closes the first outlet 12
- the second surface 32 of the second seal 34 abuts against the arc surface 2221, and the sealing surface 31 of the second seal 34 is disengaged from the mating surface 2211 of the conducting portion 2212;
- the second surface 32 of the first seal 33 is spaced apart from the first surface 2222, and the sealing surface 31 of the first seal 33 abuts against the mating surface 2211 of the blocking portion 2213.
- the valve core 2 When the control valve is in the non-full-pass working mode, the valve core 2 is in the second position, and when the valve core 2 rotates from the first position to the second position, the working mode can be switched.
- the second surface 32 of the first sealing member 33 is in contact with the arc surface 2221, and the sealing surface 31 of the first sealing member 33 is separated from the mating surface 2211. There is a gap between the sealing surface 31 of the first sealing member 33 and the mating surface 2211. gap.
- the second surface 32 of the second sealing member 34 is in contact with the arcuate surface 2221, and the sealing surface 31 of the second sealing member 34 is separated from the mating surface 2211. It should be noted that at this time, the state of the first sealing member 33 is the same as that of the second sealing member 34 , so FIG. 10 only shows the detailed structure of the first sealing member 33 .
- the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1. The difference is that the flange portion 222 and the seal 3 of the control valve in this embodiment are not provided with Wear-resistant inserts 4.
- the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1.
- the difference is that the flange portion 222 of the control valve in this embodiment is provided with a wear-resistant insert 4.
- the seal 3 is not provided with a wear-resistant insert 4 .
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1. The difference is that the flange portion 222 and the seal 3 of the control valve in this embodiment are provided with Wear-resistant inserts 4.
- Embodiments 2 to 4 only one first surface 2222 is provided on the flange portion 222 of the valve core 2.
- the control valves in Embodiments 2 to 4 have an all-pass working mode.
- the specific working principle is the same as that in Embodiment 1.
- the working principles are basically the same and will not be described again here.
- the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1.
- the difference is that four first surfaces 2222 are provided on the flange portion 222 of the valve core 2 in this embodiment.
- the four first surfaces 2222 are evenly spaced along the circumferential direction of the flange portion 222 .
- the four first surfaces 2222 are arranged in pairs.
- the control valve of this embodiment has a proportional working mode, and the valve core 2 is located in the third position, as shown in Figures 20 and 21.
- the conduction cavity 22121 connects the inlet 11, the first outlet 12 and the second outlet. 13 is connected, between the second surface 32 of the first sealing member 33 and one of the first surfaces 2222
- the sealing surface 31 of the first sealing member 33 is in contact with the mating surface 2211, and the second surface 32 of the second sealing member 34 is spaced apart from the other first surface 2222 arranged in a pair, and the second sealing member 34
- the sealing surface 31 is in contact with the mating surface 2211. It should be noted that at this time, the state of the first sealing member 33 is the same as that of the second sealing member 34, so FIG. 22 only shows the detailed structure of the first sealing member 33.
- the valve core 2 When the control valve is in the non-proportional working mode, the valve core 2 is in the fourth position, and the valve core 2 rotates from the third position to the fourth position to achieve switching between the above two working modes, as shown in Figures 23 and 24.
- the first The second surface 32 of the sealing member 33 is in contact with the arcuate surface 2221, the sealing surface 31 of the first sealing member 33 is separated from the mating surface 2211, the second surface 32 of the second sealing member 34 is in contact with the arcuate surface 2221, and the second surface 32 of the second sealing member 34 is in contact with the arcuate surface 2221.
- the sealing surface 31 of the second sealing member 34 is separated from the mating surface 2211. It should be noted that at this time, the state of the first sealing member 33 is the same as that of the second sealing member 34, so FIG. 25 only shows the detailed structure of the first sealing member 33.
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Abstract
Description
本申请要求于2022年09月19日提交中国专利局、申请号为202211139419.6、发明名称为“控制阀”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on September 19, 2022, with application number 202211139419.6 and the invention name "Control Valve", the entire content of which is incorporated into this application by reference.
本申请涉及阀体技术领域,尤其涉及一种控制阀。The present application relates to the field of valve body technology, and in particular to a control valve.
通常,控制阀包括阀芯、阀体和密封组件,密封组件位于阀体和阀芯之间以使控制阀具有较好的密封。其中,密封组件包括密封块,为减少流体内漏,密封块贴紧阀芯的表面,随着阀芯的不断旋转工作,阀芯与密封块不断摩擦,易造成密封块的表面产生磨损、拉伤等缺陷,对控制阀的密封性能具有较大影响。Generally, a control valve includes a valve core, a valve body and a sealing assembly. The sealing assembly is located between the valve body and the valve core to enable the control valve to have a better seal. Among them, the sealing component includes a sealing block. In order to reduce internal fluid leakage, the sealing block is close to the surface of the valve core. As the valve core continues to rotate, the valve core and the sealing block continue to rub, which can easily cause wear and tear on the surface of the sealing block. Defects such as damage will have a greater impact on the sealing performance of the control valve.
发明内容Contents of the invention
本申请的目的在于提出一种控制阀,该控制阀能够降低密封件的密封面受到磨损的时间,延缓密封件的磨损,延长密封件的使用寿命。The purpose of this application is to propose a control valve that can reduce the wear time of the sealing surface of the seal, delay the wear of the seal, and extend the service life of the seal.
为实现上述技术效果,本申请的技术方案如下:In order to achieve the above technical effects, the technical solutions of this application are as follows:
本申请的一个实施方式公开了一种控制阀,所述控制阀包括阀体、阀芯和密封件,所述阀体具有阀腔,所述阀芯的部分和所述密封件设在所述阀腔内,所述阀芯包括转动轴和与所述转动轴连接的芯体,所述芯体包括本体和凸缘部,沿所述转动轴的轴向,所述凸缘部位于所述本体的两侧,所述凸缘部的外周侧壁具有弧形面和第一面,所述密封件朝向所述本体的侧壁具有密封面和第二面,所述本体朝向所述密封件的侧壁包括配合面;其中:在所述控制阀的竖直剖面上,所述弧形面与所述阀芯的轴线之间的垂直距离大于所述第一面与所述阀芯的轴线之间的垂直距离,所述密封件具有第一密封状态和第二密封状态,在所述第一密封状态,所述第二面与所述第一面间隔设置,所述配合面抵接于所述密封面;在所述第二密封状 态,所述第二面抵接于弧形面,所述配合面与所述密封面脱离。One embodiment of the present application discloses a control valve. The control valve includes a valve body, a valve core and a sealing member. The valve body has a valve cavity, and a portion of the valve core and the sealing member are located on the valve body. In the valve cavity, the valve core includes a rotating shaft and a core body connected to the rotating shaft. The core body includes a body and a flange portion. Along the axial direction of the rotating shaft, the flange portion is located on the On both sides of the body, the outer peripheral side wall of the flange portion has an arc surface and a first surface, and the side wall of the sealing member facing the body has a sealing surface and a second surface, and the body faces the sealing member. The side wall includes a mating surface; wherein: in the vertical section of the control valve, the vertical distance between the arcuate surface and the axis of the valve core is greater than the first surface and the axis of the valve core the vertical distance between them, the seal has a first sealing state and a second sealing state, in the first sealing state, the second surface is spaced apart from the first surface, and the mating surface is in contact with The sealing surface; in the second sealing state In this state, the second surface is in contact with the arc surface, and the matching surface is separated from the sealing surface.
本申请实施例的控制阀的有益效果:由于阀芯具有凸缘部,且凸缘部的外周侧壁具有弧形面和第一面,且在控制阀的竖直剖面上,弧形面与阀芯的轴线之间的垂直距离大于第一面与阀芯的轴线之间的垂直距离,密封件朝向本体的侧壁具有密封面和第二面,这样在控制阀工作过程中,随着转动轴的转动,密封件具有第一密封状态和第二密封状态,使密封件的密封面与本体的配合面间歇性接触,相较于将密封件的密封面与本体的配合面始终保持接触而言,本发明实施例能够较好地降低控制阀在工作过程中密封件的密封面受到的摩擦,降低密封件的磨损程度,延长密封件的使用寿命的同时降低控制阀的泄漏几率,提升控制阀的工作可靠性。The beneficial effects of the control valve according to the embodiment of the present application: because the valve core has a flange portion, and the outer peripheral side wall of the flange portion has an arc surface and a first surface, and in the vertical section of the control valve, the arc surface and The vertical distance between the axes of the valve core is greater than the vertical distance between the first surface and the axis of the valve core. The side wall of the seal facing the body has a sealing surface and a second surface, so that during the operation of the control valve, with the rotation As the shaft rotates, the seal has a first sealing state and a second sealing state, causing the sealing surface of the seal to be in intermittent contact with the mating surface of the body. Compared with keeping the sealing surface of the seal in constant contact with the mating surface of the body, In short, the embodiments of the present invention can better reduce the friction on the sealing surface of the seal during the operation of the control valve, reduce the wear degree of the seal, prolong the service life of the seal, reduce the leakage probability of the control valve, and improve control Valve operating reliability.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
图1是本申请实施例一的控制阀的分解结构示意图;Figure 1 is a schematic diagram of the exploded structure of the control valve according to Embodiment 1 of the present application;
图2是本申请实施例一的控制阀的阀芯的结构示意图;Figure 2 is a schematic structural diagram of the valve core of the control valve according to Embodiment 1 of the present application;
图3是本申请实施例一的控制阀的耐磨嵌件的结构示意图;Figure 3 is a schematic structural diagram of the wear-resistant insert of the control valve according to Embodiment 1 of the present application;
图4是本申请实施例一的控制阀的阀芯在第一位置下的结构示意图;FIG4 is a schematic structural diagram of a valve core of a control valve in a first position according to a first embodiment of the present application;
图5是图4所示的结构的剖面图;Figure 5 is a cross-sectional view of the structure shown in Figure 4;
图6是图4圈示A处的放大示意图;Figure 6 is an enlarged schematic diagram of the area circled A in Figure 4;
图7是图4圈示B处的放大示意图;Figure 7 is an enlarged schematic diagram of the area circled B in Figure 4;
图8是本申请实施例一的控制阀的阀芯在第二位置下的结构示意图;Figure 8 is a schematic structural diagram of the valve core of the control valve in the second position according to Embodiment 1 of the present application;
图9是图8所示的结构的剖面图;Figure 9 is a cross-sectional view of the structure shown in Figure 8;
图10是图9圈示C处的放大示意图;FIG10 is an enlarged schematic diagram of the circle C in FIG9;
图11是本申请实施例二的控制阀的阀芯的结构示意图;Figure 11 is a schematic structural diagram of the valve core of the control valve in Embodiment 2 of the present application;
图12是图11所示的结构的剖面图;FIG12 is a cross-sectional view of the structure shown in FIG11;
图13是图12圈示D处的放大示意图;Figure 13 is an enlarged schematic diagram of the area circled D in Figure 12;
图14是本申请实施例三的控制阀的阀芯的结构示意图;Figure 14 is a schematic structural diagram of the valve core of the control valve in Embodiment 3 of the present application;
图15是图14所示的结构的剖面图;Figure 15 is a cross-sectional view of the structure shown in Figure 14;
图16是图15圈示E处的放大示意图; Figure 16 is an enlarged schematic diagram of the area circled E in Figure 15;
图17是本申请实施例四的控制阀的阀芯的结构示意图;Figure 17 is a schematic structural diagram of the valve core of the control valve in Embodiment 4 of the present application;
图18是图17所示的结构的剖面图;Figure 18 is a cross-sectional view of the structure shown in Figure 17;
图19是图18圈示F处的放大示意图;Figure 19 is an enlarged schematic diagram of the area circled F in Figure 18;
图20是本申请实施例五的控制阀的阀芯在第三位置的结构示意图;Figure 20 is a schematic structural diagram of the valve core of the control valve in the third position according to Embodiment 5 of the present application;
图21是图20所示的结构的剖面图;Figure 21 is a cross-sectional view of the structure shown in Figure 20;
图22是图21圈示G处的放大示意图;Figure 22 is an enlarged schematic diagram of the area circled G in Figure 21;
图23是本申请实施例五的控制阀的阀芯在第四位置的结构示意图;Figure 23 is a schematic structural diagram of the valve core of the control valve in the fourth position according to Embodiment 5 of the present application;
图24是图23所示的结构的剖面图;Figure 24 is a cross-sectional view of the structure shown in Figure 23;
图25是图24圈示H处的放大示意图;Figure 25 is an enlarged schematic diagram of the area circled H in Figure 24;
图26是本申请实施例五的控制阀的阀芯的结构示意图。Figure 26 is a schematic structural diagram of the valve core of the control valve according to Embodiment 5 of the present application.
附图标记:Reference signs:
1、阀体;11、进口;12、第一出口;13、第二出口;2、阀芯;21、转动轴;22、芯体;221、本体;2211、配合面;2212、导通部;22121、导通腔;2213、封堵部;222、凸缘部;2221、弧形面;2222、第一面;3、密封件;31、密封面;32、第二面;33、第一密封件;34、第二密封件;4、耐磨嵌件;41、嵌入段;42、平直段;43、缺口;5、密封块;6、弹性件。1. Valve body; 11. Inlet; 12. First outlet; 13. Second outlet; 2. Valve core; 21. Rotating shaft; 22. Core body; 221. Body; 2211. Fitting surface; 2212. Conducting part ; 22121, conductive cavity; 2213, blocking part; 222, flange part; 2221, arc surface; 2222, first surface; 3, seal; 31, sealing surface; 32, second surface; 33, third A seal; 34, a second seal; 4, a wear-resistant insert; 41, an embedded section; 42, a straight section; 43, a gap; 5, a sealing block; 6, an elastic member.
为使本申请解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图并通过具体实施方式来进一步说明本申请的技术方案。在本申请的描述中,需要理解的是,术语“竖直”、“水平”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征,用于区别描述特征,无顺序之分,无轻重之分。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In order to make the technical problems solved by the present application, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the present application will be further described below with reference to the accompanying drawings and through specific implementations. In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "vertical", "horizontal", "axial", "radial", "circumferential", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application. In addition, features defined by "first" and "second" may explicitly or implicitly include one or more of these features, which are used to distinguish and describe features without distinction of order or importance. In the description of this application, unless otherwise stated, "plurality" means two or more.
下面参考图1-图26描述本申请实施例的控制阀的具体结构。The specific structure of the control valve of the embodiment of the present application is described below with reference to Figures 1 to 26.
本申请公开了一种控制阀,如图1所示,控制阀包括阀体1、阀芯2和密封件3,阀体1具有阀腔,阀芯2的部分和密封件3设在阀腔内,阀 芯2包括转动轴21和与转动轴21连接的芯体22,芯体22包括本体221和凸缘部222,沿转动轴21的轴向,凸缘部222位于本体221的两侧,凸缘部222的外周侧壁具有弧形面2221和第一面2222,密封件3朝向本体221的侧壁具有密封面31和第二面32,本体221朝向密封件3的侧壁包括配合面2211。在控制阀的竖直剖面,弧形面2221与阀芯2的轴线之间的垂直距离大于第一面2222与阀芯2的轴线之间的垂直距离。首先需要说明的是,根据前文所述,现有技术中的控制阀在阀芯转动的过程中,阀芯的侧壁与密封件的弧形侧壁始终保持接触,这样就会导致阀芯与密封件始终处于相互磨损的状态,从而降低了密封件的使用寿命。本文中,控制阀的竖直剖面是指沿平行于控制阀的的轴向切割控制阀得到的剖面。This application discloses a control valve. As shown in Figure 1, the control valve includes a valve body 1, a valve core 2 and a seal 3. The valve body 1 has a valve cavity, and part of the valve core 2 and the seal 3 are located in the valve cavity. inside, valve The core 2 includes a rotating shaft 21 and a core 22 connected to the rotating shaft 21. The core 22 includes a body 221 and a flange portion 222. The flange portion 222 is located on both sides of the body 221 along the axial direction of the rotating shaft 21. The outer peripheral side wall of the portion 222 has an arc surface 2221 and a first surface 2222. The side wall of the seal 3 facing the body 221 has a sealing surface 31 and a second surface 32. The side wall of the body 221 facing the seal 3 includes a mating surface 2211. In the vertical section of the control valve, the vertical distance between the arc surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the axis of the valve core 2 . First of all, it needs to be explained that according to the above, in the control valve in the prior art, during the rotation of the valve core, the side wall of the valve core is always in contact with the arcuate side wall of the seal, which will cause the valve core to The seals are always in a state of wearing each other, thereby reducing the service life of the seals. In this article, the vertical section of the control valve refers to the section obtained by cutting the control valve along the axis parallel to the control valve.
可以理解的是,在本实施例中,阀芯2上设有凸缘部222,凸缘部222上设有弧形面2221和第一面2222,密封件3具有密封面31和第二面32,在转动轴21带动阀芯2转动的过程中,弧形面2221和第一面2222均可以运动到与第二面32对应的状态。由此,在该控制阀的工作过程中,密封件3具有第一面2222和第二面32对应的第一密封状态和弧形面2221和第二面32对应的第二密封状态。具体来说,在第一密封状态,第二面32与第一面2222间隔设置,配合面2211抵接于密封面31,在这个密封状态下,如果转动轴21带动阀芯2转动,配合面2211会和密封面31发生摩擦。在第二密封状态,第二面32抵接于弧形面2221,由于在控制阀的竖直剖面上,弧形面2221与阀芯2的轴线之间的垂直距离大于第一面2222与阀芯2的轴线之间的垂直距离,当第二面32抵接在弧形面2221上时,配合面2211和密封面31就会脱离,在这个密封状态下,如果转动轴21带动阀芯2转动,第二面32会和弧形面2221发生摩擦,而配合面2211和密封面31之间具有间隙不会发生摩擦。本文中的配合面2211和密封面31就会脱离是指配合面2211和密封面31之间具有间隙。It can be understood that in this embodiment, the valve core 2 is provided with a flange portion 222, the flange portion 222 is provided with an arc surface 2221 and a first surface 2222, and the sealing member 3 has a sealing surface 31 and a second surface. 32. When the rotating shaft 21 drives the valve core 2 to rotate, both the arc surface 2221 and the first surface 2222 can move to a state corresponding to the second surface 32. Therefore, during the operation of the control valve, the sealing member 3 has a first sealing state corresponding to the first surface 2222 and the second surface 32 and a second sealing state corresponding to the arcuate surface 2221 and the second surface 32 . Specifically, in the first sealing state, the second surface 32 is spaced apart from the first surface 2222, and the mating surface 2211 is in contact with the sealing surface 31. In this sealing state, if the rotating shaft 21 drives the valve core 2 to rotate, the mating surface 2211 will rub against the sealing surface 31. In the second sealing state, the second surface 32 abuts the arcuate surface 2221, because in the vertical section of the control valve, the vertical distance between the arcuate surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the valve core 2. The vertical distance between the axes of the core 2. When the second surface 32 abuts on the arc surface 2221, the mating surface 2211 and the sealing surface 31 will separate. In this sealing state, if the rotating shaft 21 drives the valve core 2 When rotating, the second surface 32 will rub against the arc surface 2221, but there will be a gap between the mating surface 2211 and the sealing surface 31 so that no friction will occur. In this article, the mating surface 2211 and the sealing surface 31 will separate, which means that there is a gap between the mating surface 2211 and the sealing surface 31.
综上所示,在本实施例的控制阀的工作过程中,密封件3的密封面31与本体221的配合面2211并不是如现有技术中一样始终保持接触的,而是在转动轴21转动的过程中间歇性接触,这样就能够较好地降低控制阀在工作过程中密封件3的密封面31受到的摩擦,降低密封件3的磨损程度,延 长密封件3的使用寿命的同时降低控制阀的泄漏几率,提升控制阀的工作可靠性。To sum up, during the operation of the control valve of this embodiment, the sealing surface 31 of the seal 3 and the mating surface 2211 of the body 221 are not always in contact with each other as in the prior art, but are in contact with each other when the rotating shaft 21 Intermittent contact during the rotation process can better reduce the friction on the sealing surface 31 of the seal 3 during the operation of the control valve, reduce the wear degree of the seal 3, and prolong the The service life of the seal 3 is long while reducing the leakage probability of the control valve and improving the working reliability of the control valve.
在一些实施例中,凸缘部222包括耐磨嵌件4,耐磨嵌件4上设有弧形面2221以及避让第一面2222的缺口43,耐磨嵌件4在阀芯2的径向方向上位于凸缘部222的外侧。可以理解的是,根据前文所述,在控制阀工作过程中,在第二密封状态时,弧形面2221会与第二面32接触从而出现摩擦,在本实施例中,在凸缘部222上增设耐磨嵌件4,弧形面2221设置在耐磨嵌件4上,相比于凸缘部222,耐磨嵌件4的耐磨性能更为优越,使得在控制阀工作过程中,耐磨嵌件4代替凸缘部222与密封件3发生摩擦,降低了凸缘部222的磨损程度,延长了阀芯2的使用寿命。In some embodiments, the flange portion 222 includes a wear-resistant insert 4. The wear-resistant insert 4 is provided with an arc surface 2221 and a notch 43 to avoid the first surface 2222. The wear-resistant insert 4 is located on the diameter of the valve core 2. is located outside the flange portion 222 in the direction. It can be understood that, according to the foregoing description, during the operation of the control valve, in the second sealing state, the arc surface 2221 will contact the second surface 32 to cause friction. In this embodiment, the flange portion 222 A wear-resistant insert 4 is added on the wear-resistant insert 4, and the arc surface 2221 is provided on the wear-resistant insert 4. Compared with the flange portion 222, the wear-resistant insert 4 has better wear resistance, so that during the operation of the control valve, The wear-resistant insert 4 replaces the flange portion 222 to rub against the seal 3, thereby reducing the degree of wear of the flange portion 222 and extending the service life of the valve core 2.
在一些具体的实施例中,本体221上设有插槽,耐磨嵌件4的一端插接在插槽内且与插槽过盈配合。由此,能够确保耐磨嵌件4与本体221的连接稳定性,避免耐磨嵌件4与本体221出现相对运动导致第二面32受到的磨损加剧的现象出现。In some specific embodiments, the body 221 is provided with a slot, and one end of the wear-resistant insert 4 is inserted into the slot and interference-fits with the slot. Therefore, the connection stability of the wear-resistant insert 4 and the body 221 can be ensured, and the relative movement between the wear-resistant insert 4 and the body 221 can be avoided, which may cause the wear on the second surface 32 to increase.
可选地,耐磨嵌件4的端面与密封件3的端面齐平或者耐磨嵌件4的端面超出密封件3的端面设置,耐磨嵌件4的端面与凸缘部222的侧面齐平或者耐磨嵌件4的端面超出凸缘部222的侧面设置。由此,在转动轴21的轴向方向上,耐磨嵌件4完全覆盖了密封件3,使得耐磨嵌件4能够完全替代凸缘部222与密封件3发生摩擦,即在工作过程中,凸缘部222不与密封件3发生摩擦,降低了凸缘部222的磨损程度,延长了阀芯2的使用寿命。Optionally, the end face of the wear-resistant insert 4 is flush with the end face of the seal 3 or the end face of the wear-resistant insert 4 is set beyond the end face of the seal 3 , and the end face of the wear-resistant insert 4 is flush with the side surface of the flange portion 222 The end faces of the flat or wear-resistant insert 4 are arranged beyond the sides of the flange portion 222 . Therefore, in the axial direction of the rotating shaft 21, the wear-resistant insert 4 completely covers the seal 3, so that the wear-resistant insert 4 can completely replace the flange portion 222 in friction with the seal 3, that is, during the working process , the flange portion 222 does not rub against the seal 3 , thereby reducing the degree of wear of the flange portion 222 and extending the service life of the valve core 2 .
在一些具体的实施例中,耐磨嵌件4与本体221为一体注塑结构。相比于过盈插接的方式,耐磨嵌件4与本体221为一体注塑结构能够进一步提升耐磨嵌件4与本体221的连接稳定性,从而最大限度避免耐磨嵌件4与本体221出现相对运动导致第二面32受到的磨损加剧的现象出现。In some specific embodiments, the wear-resistant insert 4 and the body 221 are an integral injection molded structure. Compared with the interference plugging method, the integrated injection molding structure of the wear-resistant insert 4 and the body 221 can further improve the connection stability of the wear-resistant insert 4 and the body 221, thereby minimizing the possibility of interference between the wear-resistant insert 4 and the body 221. The relative motion causes the second surface 32 to suffer increased wear.
这里需要说明的是,在本申请的其他实施例中,耐磨嵌件4还可以通过粘接或者其他方式连接在凸缘部222上,并不限于本实施例的插接连接以及一体注塑的连接方式。It should be noted here that in other embodiments of the present application, the wear-resistant insert 4 can also be connected to the flange portion 222 by bonding or other methods, and is not limited to the plug-in connection and integral injection molding of this embodiment. Connection method.
在一些实施例中,密封件3包括耐磨嵌件4,耐磨嵌件4朝向凸缘部 222外侧壁构成第二面32。可以理解的是,根据前文所述,在控制阀工作过程中,在第二密封状态时,弧形面2221会与第二面32接触从而出现摩擦,在本实施例中,在密封件3上增设耐磨嵌件4,第二面32设置在耐磨嵌件4上,相比于密封件3,耐磨嵌件4的耐磨性能更为优越,使得在控制阀工作过程中,耐磨嵌件4代替密封件3与凸缘部222发生摩擦,降低了密封件3的磨损程度,延长了密封件3的使用寿命。In some embodiments, the seal 3 includes a wear insert 4 facing the flange portion. The outer side wall of 222 forms the second side 32 . It can be understood that, according to the above description, during the operation of the control valve, in the second sealing state, the arc surface 2221 will contact the second surface 32 to cause friction. In this embodiment, on the seal 3 A wear-resistant insert 4 is added, and the second surface 32 is provided on the wear-resistant insert 4. Compared with the seal 3, the wear-resistant performance of the wear-resistant insert 4 is more superior, so that during the operation of the control valve, the wear-resistant The insert 4 replaces the seal 3 to cause friction with the flange portion 222 , thereby reducing the wear degree of the seal 3 and extending the service life of the seal 3 .
在一些具体的实施例中,密封件3包括耐磨嵌件4,耐磨嵌件4包括嵌入段41和平直段42,嵌入段41插入密封件3,平直段42与嵌入段41连接,且平直段42的朝向本体221的侧壁构成第二面32。可以理解的是,嵌入段41能够保证耐磨嵌件4与密封件3的连接稳定性,而平直段42代替密封件3的主体结构与凸缘部222发生摩擦,降低了密封件3的主体结构的磨损程度,延长了密封件3的使用寿命。In some specific embodiments, the seal 3 includes a wear-resistant insert 4. The wear-resistant insert 4 includes an embedded segment 41 and a straight segment 42. The embedded segment 41 is inserted into the seal 3, and the straight segment 42 is connected to the embedded segment 41. And the side wall of the straight section 42 facing the body 221 forms the second surface 32 . It can be understood that the embedded section 41 can ensure the stability of the connection between the wear-resistant insert 4 and the seal 3 , while the straight section 42 replaces the main structure of the seal 3 to rub against the flange portion 222 , reducing the friction of the seal 3 . The degree of wear of the main structure extends the service life of the seal 3.
可选地,嵌入段41的延伸方向与平直段42的延伸方向呈夹角设置。可以理解的是,嵌入段41插入密封件3,平直段42连接在嵌入段41上,嵌入段41的延伸方向与平直段42的延伸方向呈夹角设置,可选地,如图6所示,嵌入段41与平直段42之间的夹角可以为钝角,这样能够较好提升整个耐磨嵌件4与密封件3的连接强度,从而确保耐磨嵌件4的连接稳定性。Optionally, the extension direction of the embedded section 41 and the extension direction of the straight section 42 are arranged at an angle. It can be understood that the embedded section 41 is inserted into the seal 3, the straight section 42 is connected to the embedded section 41, and the extending direction of the embedded section 41 and the extending direction of the straight section 42 are arranged at an angle, optionally, as shown in Figure 6 As shown, the angle between the embedded section 41 and the straight section 42 can be an obtuse angle, which can better improve the connection strength of the entire wear-resistant insert 4 and the seal 3, thereby ensuring the connection stability of the wear-resistant insert 4 .
可选地,平直段42的端面与凸缘部222的端面齐平或者耐磨嵌件4的端面超出凸缘部222的端面设置。由此,在转动轴21的轴向方向上,耐磨嵌件4完全覆盖了凸缘部222,耐磨嵌件4能够完全替代密封件3与凸缘部222发生摩擦,即在工作过程中,密封件3不与凸缘部222发生摩擦,降低了密封件3的磨损程度,延长了密封件3的使用寿命。Optionally, the end surface of the straight section 42 is flush with the end surface of the flange portion 222 or the end surface of the wear-resistant insert 4 is disposed beyond the end surface of the flange portion 222 . Therefore, in the axial direction of the rotating shaft 21, the wear-resistant insert 4 completely covers the flange portion 222, and the wear-resistant insert 4 can completely replace the seal 3 in friction with the flange portion 222, that is, during the working process , the sealing member 3 does not rub against the flange portion 222, which reduces the degree of wear of the sealing member 3 and extends the service life of the sealing member 3.
在一些实施例中,凸缘部222和密封件3均包括耐磨嵌件4,设在凸缘部222上的耐磨嵌件4上设有弧形面2221以及避让第一面2222的缺口43,设在密封件3上的耐磨嵌件4朝向凸缘部222外侧壁构成第二面32。可以理解的是,根据前文所述,在控制阀工作过程中,在第二密封状态时,弧形面2221会与第二面32接触从而出现摩擦,在本实施例中,在凸缘部222上增设耐磨嵌件4,弧形面2221设置在耐磨嵌件4上,且在密封件3 上增设耐磨嵌件4,且耐磨嵌件4朝向凸缘部222外侧壁构成第二面32,相比于凸缘部222和密封件3,耐磨嵌件4的耐磨性能更为优越,使得在控制阀工作过程中,两个耐磨嵌件4代替凸缘部222与密封件3发生摩擦,降低了凸缘部222以及密封件3的磨损程度,延长了阀芯2和密封件3的使用寿命。In some embodiments, both the flange portion 222 and the seal 3 include a wear-resistant insert 4, and the wear-resistant insert 4 provided on the flange portion 222 is provided with an arcuate surface 2221 and a notch to avoid the first surface 2222. 43. The wear-resistant insert 4 provided on the seal 3 forms the second surface 32 toward the outer wall of the flange portion 222. It can be understood that, according to the foregoing description, during the operation of the control valve, in the second sealing state, the arc surface 2221 will contact the second surface 32 to cause friction. In this embodiment, the flange portion 222 A wear-resistant insert 4 is added on the wear-resistant insert 4, and the arc surface 2221 is provided on the wear-resistant insert 4, and on the seal 3 A wear-resistant insert 4 is added to the outer wall of the flange 222 to form the second surface 32 . Compared with the flange 222 and the seal 3 , the wear-resistant insert 4 has better wear resistance than the flange 222 and the seal 3 . Superior, during the operation of the control valve, the two wear-resistant inserts 4 replace the flange part 222 to rub against the seal 3, reducing the wear degree of the flange part 222 and the seal 3, and prolonging the life of the valve core 2 and the seal. The service life of part 3.
可选地,设在凸缘部222上的耐磨嵌件4的端面与密封件3的端面齐平或者耐磨嵌件4的端面超出密封件3的端面设置,且设在密封件3上的耐磨嵌件4的端面与凸缘部222的端面齐平或者耐磨嵌件4的端面超出凸缘部222设置。在转动轴21的轴向方向上,一个耐磨嵌件4完全覆盖了凸缘部222,另一个耐磨嵌件4完全覆盖了密封件3朝向凸缘部222的部分,使得两个耐磨嵌件4能够完全替代密封件3以及凸缘部222发生摩擦,即在工作过程中,密封件3不与凸缘部222发生摩擦,降低了密封件3以及凸缘部222的磨损程度,延长了密封件3以及阀芯2的使用寿命。Optionally, the end surface of the wear-resistant insert 4 provided on the flange portion 222 is flush with the end surface of the seal 3 or the end surface of the wear-resistant insert 4 is disposed beyond the end surface of the seal 3 and is disposed on the seal 3 The end surface of the wear-resistant insert 4 is flush with the end surface of the flange portion 222 or the end surface of the wear-resistant insert 4 is arranged beyond the flange portion 222 . In the axial direction of the rotating shaft 21, one wear-resistant insert 4 completely covers the flange portion 222, and the other wear-resistant insert 4 completely covers the portion of the seal 3 facing the flange portion 222, so that the two wear-resistant inserts 4 completely cover the flange portion 222. The insert 4 can completely replace the friction between the seal 3 and the flange part 222, that is, during the working process, the seal 3 does not rub against the flange part 222, reducing the degree of wear of the seal 3 and the flange part 222, and extending the time. The service life of the seal 3 and the valve core 2 is shortened.
在一些实施例中,耐磨嵌件4为金属件。可以理解的是,采用金属件作为耐磨嵌件4,能够提升耐磨嵌件4的耐磨性能,从而进一步延长密封件3以及阀芯2的使用寿命。当然,在本申请的其他实施例中,耐磨嵌件4的材料可以根据实际需要做出调整,并不限于本实施例的金属件。In some embodiments, the wear-resistant insert 4 is a metal part. It is understandable that the use of a metal part as the wear-resistant insert 4 can improve the wear resistance of the wear-resistant insert 4, thereby further extending the service life of the seal 3 and the valve core 2. Of course, in other embodiments of the present application, the material of the wear-resistant insert 4 can be adjusted according to actual needs and is not limited to the metal part of this embodiment.
在一些实施例中,阀体1具有靠近阀腔的连通口,本体221包括导通部2212和封堵部2213,导通部2212具有导通腔22121,且导通腔22121能够将至少两个连通口导通,封堵部2213能够关闭连通口,导通部2212和封堵部2213沿阀芯2的周向排布;第一面2222的数量为至少一个,在阀芯2的圆周方向上,至少一个第一面2222对应的圆心角范围落在封堵部2213的配合面2211对应的圆心角范围内。In some embodiments, the valve body 1 has a communication port close to the valve cavity, the body 221 includes a conductive part 2212 and a blocking part 2213, the conductive part 2212 has a conductive cavity 22121, and the conductive cavity 22121 can connect at least two The communication port is conductive, and the blocking part 2213 can close the communication port. The conducting part 2212 and the blocking part 2213 are arranged along the circumferential direction of the valve core 2; the number of the first surface 2222 is at least one, in the circumferential direction of the valve core 2 , the central angle range corresponding to at least one first surface 2222 falls within the central angle range corresponding to the mating surface 2211 of the blocking portion 2213.
可以理解的是,在控制阀工作过程中,导通部2212用来连通至少两个连通口,因此配合面2211位于导通部2212上的部分可以不与密封件3的密封面31紧密贴合,但是封堵部2213是用来封闭连通口的,因此当封堵部2213起到封堵作用时,配合面2211位于封堵部2213的至少部分需要与密封件3的密封面31紧密贴合,才能避免液体从配合面2211位于封堵部2213的部分与密封件3的密封面31的贴合处流入连通口内。在本实施例 中,至少一个第一面2222对应圆心角范围落在封堵部2213的配合面2211对应的圆心角范围内,根据前文所述,当第一面2222与第二面32间隔时,配合面2211正好抵接与密封面31上。也就是说,在控制阀实际工作过程中,当圆心角范围落在封堵部2213的配合对应的圆心角范围内的第一面2222与密封件3的第二面32间隔设置时,封堵部2213上的配合面2211正好抵接在密封面31上,即本实施例的至少一个第一面2222与第二面32间隔的位置对应控制阀的流道切换位置,即当阀芯2转动到流道切换位置(流道切换位置是指控制阀的多个连通口的连通状态发生变化的位置)时,第一面2222与密封件3上的第二面32间隔设置,这样就能够保证在流道切换位置时需要封闭的连通口能够稳定地且良好地被封堵部2213封闭,确保了控制阀的使用可靠性。It can be understood that during operation of the control valve, the conductive portion 2212 is used to connect at least two communication ports, so the portion of the mating surface 2211 located on the conductive portion 2212 may not be in close contact with the sealing surface 31 of the seal 3 , but the blocking part 2213 is used to close the communication port, so when the blocking part 2213 plays a blocking role, at least part of the mating surface 2211 located in the blocking part 2213 needs to be in close contact with the sealing surface 31 of the seal 3 , can prevent liquid from flowing into the communication port from the joint between the part of the mating surface 2211 located at the blocking portion 2213 and the sealing surface 31 of the sealing member 3 . In this embodiment , the central angle range corresponding to at least one first surface 2222 falls within the central angle range corresponding to the mating surface 2211 of the blocking portion 2213. According to the above, when the first surface 2222 and the second surface 32 are spaced apart, the mating surface 2211 Just in contact with the sealing surface 31. That is to say, during the actual operation of the control valve, when the first surface 2222 whose central angle range falls within the matching central angle range of the blocking portion 2213 and the second surface 32 of the seal 3 are spaced apart, the blocking will occur. The mating surface 2211 on the portion 2213 is just in contact with the sealing surface 31, that is, the position of the at least one first surface 2222 and the second surface 32 in this embodiment corresponds to the flow channel switching position of the control valve, that is, when the valve core 2 rotates When reaching the flow channel switching position (the flow channel switching position refers to the position where the communication status of the multiple communication ports of the control valve changes), the first surface 2222 is spaced apart from the second surface 32 on the seal 3, thus ensuring The communication port that needs to be closed when the flow channel switches the position can be stably and well closed by the blocking part 2213, ensuring the reliability of the control valve.
在一些具体的实施例中,连通口包括进口11、第一出口12和第二出口13,密封件3包括第一密封件33和第二密封件34,第一密封件33的孔道与第一出口12连通,第二密封件34的孔道与第二出口13连通。In some specific embodiments, the communication port includes an inlet 11, a first outlet 12 and a second outlet 13, the sealing member 3 includes a first sealing member 33 and a second sealing member 34, and the channel of the first sealing member 33 is in contact with the first sealing member 33. The outlet 12 is connected, and the channel of the second sealing member 34 is connected with the second outlet 13 .
可以理解的是,在控制阀的其中一种工作过程中,当进口11与第一出口12连通时,第二出口13就被关闭,液体就能够从进口11进入控制阀,然后从第一出口12流出。It can be understood that during one of the working processes of the control valve, when the inlet 11 is connected to the first outlet 12, the second outlet 13 is closed, and the liquid can enter the control valve from the inlet 11, and then from the first outlet 12 outflow.
具体来说,控制阀具有全通工作模式,在全通工作模式,导通腔22121将进口11与第一出口12连通,封堵部2213将第二出口13关闭,此时由于进口11与第一出口12连通,第一密封件33的密封面31无需与导通部2212的配合面2211抵接,这是由于在此工作状态下,液体只需要从第一出口12流出即可,即便第一密封件33与导通部2212之间具有一点间隙也不会影响控制阀的正常工作,并且第一密封件33与导通部2212之间脱离还能够降低第一密封件33的磨损,所以此时只需要第一密封件33的第二面32与弧形面2221抵接从而使得第一密封件33的密封面31与导通部2212的配合面2211脱离即可。而由于此时进口11与第二出口13之间是隔断的,液体不能够从第二出口13流出,此时就需要保证阀芯2的封堵部2213与第二密封件34之间的密封效果,因此,此时需要使得第二密封件34的第二面32与第一面2222间隔设置,以使得第二密封件34的密封面 31抵接于封堵部2213的配合面2211上从而避免液体从第二密封件34和阀芯2的配合缝隙之间渗入第二出口13的现象发生。Specifically, the control valve has an all-pass working mode. In the all-pass working mode, the conduction cavity 22121 connects the inlet 11 and the first outlet 12, and the blocking part 2213 closes the second outlet 13. At this time, due to the inlet 11 and the first outlet 12, the When one outlet 12 is connected, the sealing surface 31 of the first seal 33 does not need to contact the mating surface 2211 of the conductive portion 2212. This is because in this working state, the liquid only needs to flow out from the first outlet 12, even if the second outlet 12 is connected. A small gap between the seal 33 and the conductive part 2212 will not affect the normal operation of the control valve, and the separation between the first seal 33 and the conductive part 2212 can also reduce the wear of the first seal 33, so At this time, it is only necessary for the second surface 32 of the first sealing member 33 to contact the arcuate surface 2221 so that the sealing surface 31 of the first sealing member 33 and the mating surface 2211 of the conductive portion 2212 are separated. Since the inlet 11 and the second outlet 13 are blocked at this time, the liquid cannot flow out from the second outlet 13. At this time, it is necessary to ensure the sealing between the blocking portion 2213 of the valve core 2 and the second seal 34. Therefore, at this time, it is necessary to make the second surface 32 of the second sealing member 34 and the first surface 2222 spaced apart, so that the sealing surface of the second sealing member 34 31 contacts the mating surface 2211 of the blocking portion 2213 to prevent liquid from penetrating into the second outlet 13 from the mating gap between the second seal 34 and the valve core 2 .
同理,当导通腔22121将进口11与第二出口13连通,封堵部2213将第一出口12关闭,第二密封件34的第二面32与弧形面2221抵接,且第二密封件34的密封面31与导通部2212的配合面2211脱离,第一密封件33的第二面32与第一面2222间隔设置,且第一密封件33的密封面31抵接于封堵部2213的配合面2211。综上所示,密封件3包括第一密封件33和第二密封件34,能够在控制阀进行切换过程时,流通一侧的密封件3与阀芯2的导通部2212间隔设置,降低密封件3的磨损,封堵一侧的密封件3与阀芯2的封堵部2213紧密贴合,避免控制阀出现渗漏,保证控制阀的工作可靠性。Similarly, when the conducting cavity 22121 connects the inlet 11 with the second outlet 13, the blocking portion 2213 closes the first outlet 12, the second surface 32 of the second seal 34 abuts against the arc surface 2221, and the sealing surface 31 of the second seal 34 is separated from the matching surface 2211 of the conducting portion 2212, the second surface 32 of the first seal 33 is spaced apart from the first surface 2222, and the sealing surface 31 of the first seal 33 abuts against the matching surface 2211 of the blocking portion 2213. In summary, the seal 3 includes the first seal 33 and the second seal 34, and when the control valve is in the switching process, the seal 3 on the circulation side is spaced apart from the conducting portion 2212 of the valve core 2, thereby reducing the wear of the seal 3, and the seal 3 on the blocking side is tightly fitted with the blocking portion 2213 of the valve core 2, thereby avoiding leakage of the control valve and ensuring the working reliability of the control valve.
在一些具体的实施例中,如图26所示,第一面2222为两个以上,两个以上第一面2222沿凸缘部222的周向间隔分布。控制阀具有比例工作模式,在比例工作模式,导通腔22121将进口11、第一出口12和第二出口13连通。In some specific embodiments, as shown in FIG26 , there are more than two first surfaces 2222, and the more than two first surfaces 2222 are spaced apart along the circumference of the flange portion 222. The control valve has a proportional working mode, in which the conducting cavity 22121 connects the inlet 11, the first outlet 12 and the second outlet 13.
可以理解的是,当控制阀具有比例调节功能时,此时进口11需要同时与第一出口12和第二出口13连通,并且由于比例调节功能的特质,需要准确地控制液体从第一出口12和第二出口13流出的比例,这就意味着,虽然进口11与第一出口12和第二出口13是连通的,但是需要确保第一密封件33以及第二密封件34与阀芯2之间具有良好的密封作用,即第一密封件33和第二密封件34的密封件3需要抵接在阀芯2的配合面2211上,避免液体从第一密封件33和第二密封件34与阀芯2的配合处渗出,从而降低比例调节的精度。It can be understood that when the control valve has a proportional adjustment function, the inlet 11 needs to be connected to the first outlet 12 and the second outlet 13 at the same time, and due to the characteristics of the proportional adjustment function, the liquid needs to be accurately controlled from the first outlet 12 and the outflow ratio of the second outlet 13, which means that although the inlet 11 is connected to the first outlet 12 and the second outlet 13, it is necessary to ensure that the first seal 33 and the second seal 34 are connected to the valve core 2 There is a good sealing effect between them, that is, the seal 3 of the first seal 33 and the second seal 34 needs to be in contact with the mating surface 2211 of the valve core 2 to prevent liquid from flowing from the first seal 33 and the second seal 34 The joint with the valve core 2 leaks out, thereby reducing the accuracy of proportional adjustment.
因此,在本实施例中,当控制阀在比例工作模式时,第一密封件33的第二面32与其中一个第一面2222间隔设置,且第一密封件33的密封面31抵接于配合面2211。这样第一密封件33就能够与阀芯2紧密配合,避免液体渗漏的现象发生,与此同时,第二密封件34的第二面32与另一个第一面2222间隔设置,且第二密封件34的密封面31抵接于配合面2211。这样第二密封件34就能够与阀芯2紧密配合,避免液体渗漏的现象发生。 Therefore, in this embodiment, when the control valve is in the proportional working mode, the second surface 32 of the first sealing member 33 is spaced apart from one of the first surfaces 2222, and the sealing surface 31 of the first sealing member 33 is in contact with Mating surface 2211. In this way, the first seal 33 can closely cooperate with the valve core 2 to avoid liquid leakage. At the same time, the second surface 32 of the second seal 34 is spaced apart from the other first surface 2222, and the second surface 32 of the second seal 34 is spaced apart from the other first surface 2222. The sealing surface 31 of the sealing member 34 is in contact with the mating surface 2211 . In this way, the second sealing member 34 can closely cooperate with the valve core 2 to avoid liquid leakage.
在一些实施例中,如图2所示,在凸缘部222的周向方向上,弧形面2221对应的圆心角大于第一面2222对应的圆心角。可以理解的是,无论控制阀是起到切换导通方式还是比例调节功能,流道切换位置在阀芯2转动的过程中占用的阀芯2行程都是比较小的,而需要密封件3保证密封作用的位置也可以只有流道切换位置。在本实施例中,弧形面2221对应的圆心角大于第一面2222对应的圆心角,也就是说,在控制阀的工作过程中,大部分时间都是弧形面2221抵接在第二面32上,只有少部分位置第一面2222与第二面32是间隔设置的,即,在控制阀的工作过程中,配合面2211大部分时间与密封面31脱离,小部分时间与密封面31抵接,这样在确保密封件3功能的前提下极大程度地降低密封件3受到的磨损,延长了密封件3的使用寿命,提升了控制阀的可靠性。In some embodiments, as shown in FIG. 2 , in the circumferential direction of the flange portion 222 , the corresponding central angle of the arcuate surface 2221 is greater than the corresponding central angle of the first surface 2222 . It can be understood that no matter whether the control valve functions to switch the conduction mode or the proportional adjustment function, the flow channel switching position occupies a relatively small stroke of the valve core 2 during the rotation of the valve core 2, and the seal 3 is required to ensure The sealing position can also be only the flow channel switching position. In this embodiment, the central angle corresponding to the arcuate surface 2221 is greater than the central angle corresponding to the first surface 2222. That is to say, during the operation of the control valve, the arcuate surface 2221 contacts the second surface most of the time. On the surface 32, only a small part of the first surface 2222 and the second surface 32 are spaced apart. That is, during the operation of the control valve, the mating surface 2211 is separated from the sealing surface 31 most of the time, and is separated from the sealing surface 31 a small part of the time. 31 abuts, thus greatly reducing the wear of the seal 3 while ensuring the function of the seal 3, extending the service life of the seal 3, and improving the reliability of the control valve.
这里需要补充说明的是,当第一面2222为多个时,弧形面2221对应的圆心角应当大于多个第一面2222对应的圆心角之和。What needs to be supplemented here is that when there are multiple first surfaces 2222, the central angle corresponding to the arcuate surface 2221 should be greater than the sum of the central angles corresponding to the multiple first surfaces 2222.
在一些实施例中,如图2所示,第一面2222和第二面32中的至少一个为平面。可以理解的是,在实际设计中,第一面2222可以为平面也可以为内凹面,只需要保证弧形面2221与阀芯2的轴线之间的垂直距离大于第一面2222与阀芯2的轴线之间的垂直距离即可,将第一面2222设置为平面能够方便加工,简化阀芯2的加工工艺。而第二面32可以根据实际需要设计成任何形状,将第二面32设计为平面能够方便加工,简化密封件3的加工工艺。In some embodiments, as shown in Figure 2, at least one of first side 2222 and second side 32 is planar. It can be understood that in actual design, the first surface 2222 can be a flat surface or a concave surface. It only needs to be ensured that the vertical distance between the arc surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the valve core 2 The vertical distance between the axes is sufficient. Setting the first surface 2222 as a flat surface can facilitate processing and simplify the processing technology of the valve core 2. The second surface 32 can be designed into any shape according to actual needs. Designing the second surface 32 as a flat surface can facilitate processing and simplify the processing technology of the seal 3 .
在一些实施例中,如图1所示,控制阀还包括密封块5和弹性件6,密封块5安装在阀腔内,密封块5与阀体1内壁抵接,弹性件6的两端分别抵接于密封件3以及密封块5。可以理解的是,弹性件6和密封块5的作用是确保密封件3在需要贴合在阀芯2上时能够稳定地贴合,并且能够避免密封件3脱出阀体1的现象发生。在本申请中,密封块5的材质和形状以及弹性件6材质和类型均可以根据实际需要进行选择,在此不对密封块5和弹性件6的具体参数进行限定。In some embodiments, as shown in Figure 1, the control valve also includes a sealing block 5 and an elastic member 6. The sealing block 5 is installed in the valve cavity. The sealing block 5 abuts the inner wall of the valve body 1. Both ends of the elastic member 6 They are respectively in contact with the sealing member 3 and the sealing block 5 . It can be understood that the function of the elastic member 6 and the sealing block 5 is to ensure that the seal 3 can be stably attached to the valve core 2 when it needs to be attached, and to prevent the seal 3 from coming out of the valve body 1 . In this application, the material and shape of the sealing block 5 and the material and type of the elastic member 6 can be selected according to actual needs, and the specific parameters of the sealing block 5 and the elastic member 6 are not limited here.
下面参考图1-图26描述本申请五个具体实施例的控制阀的具体结构。The following describes the specific structures of the control valves in five specific embodiments of the present application with reference to Figures 1-26.
实施例一: Example 1:
如图1-图10所示,本实施例的控制阀包括阀体1、阀芯2和密封件3,阀体1内限定出阀腔,阀体1具有靠近阀腔的连通口,连通口包括进口11、第一出口12和第二出口13。阀芯2包括转动轴21和与转动轴21连接的芯体22,芯体22包括本体221和凸缘部222,本体221包括导通部2212和封堵部2213,导通部2212具有导通腔22121,且能够将至少两个连通口导通,封堵部2213能够关闭连通口,凸缘部222位于本体221沿转动轴21的轴向的两侧,凸缘部222的外周侧壁具有弧形面2221和一个第一面2222,第一面2222为平面,且在控制阀的竖直剖面上,弧形面2221与阀芯2的轴线之间的垂直距离大于第一面2222与阀芯2的轴线之间的垂直距离。密封件3包括第一密封件33和第二密封件34,第一密封件33和第二密封件34的结构相同,第一密封件33位于阀芯2和第一出口12所在壁面之间,且第一密封件33与第一出口12连通,第二密封件34位于阀芯2和第二出口13所在壁面之间,且第二密封件34与第二出口13连通,以第一密封件33为例描述其具体结构。密封件3上设有耐磨嵌件4,耐磨嵌件4包括嵌入段41和平直段42,嵌入段41插入密封件3,平直段42与嵌入段41连接,且平直段42的朝向本体221的侧壁构成第二面32,密封件3朝向本体221的侧壁具有密封面31。As shown in Figures 1 to 10, the control valve of this embodiment includes a valve body 1, a valve core 2 and a sealing member 3. A valve cavity is defined in the valve body 1. The valve body 1 has a connecting port close to the valve cavity. The connecting port includes an inlet 11, a first outlet 12 and a second outlet 13. The valve core 2 includes a rotating shaft 21 and a core body 22 connected to the rotating shaft 21, the core body 22 includes a main body 221 and a flange portion 222, the main body 221 includes a conducting portion 2212 and a blocking portion 2213, the conducting portion 2212 has a conducting cavity 22121, and can conduct at least two connecting ports, the blocking portion 2213 can close the connecting ports, the flange portion 222 is located on both sides of the main body 221 along the axial direction of the rotating shaft 21, the outer peripheral side wall of the flange portion 222 has an arcuate surface 2221 and a first surface 2222, the first surface 2222 is a plane, and on the vertical section of the control valve, the vertical distance between the arcuate surface 2221 and the axis of the valve core 2 is greater than the vertical distance between the first surface 2222 and the axis of the valve core 2. The seal 3 includes a first seal 33 and a second seal 34. The first seal 33 and the second seal 34 have the same structure. The first seal 33 is located between the valve core 2 and the wall surface where the first outlet 12 is located, and the first seal 33 is communicated with the first outlet 12. The second seal 34 is located between the valve core 2 and the wall surface where the second outlet 13 is located, and the second seal 34 is communicated with the second outlet 13. The specific structure is described by taking the first seal 33 as an example. The seal 3 is provided with a wear-resistant insert 4, which includes an embedded section 41 and a straight section 42. The embedded section 41 is inserted into the seal 3, and the straight section 42 is connected to the embedded section 41. The side wall of the straight section 42 facing the body 221 constitutes the second surface 32. The side wall of the seal 3 facing the body 221 has a sealing surface 31.
本实施例的控制阀具有全通工作模式,在全通工作模式,阀芯2位于第一位置,导通腔22121将进口11与第一出口12连通,封堵部2213将第二出口13关闭,第一密封件33的第二面32与弧形面2221抵接,且第一密封件33的密封面31与导通部2212的配合面2211脱离,第二密封件34的第二面32与第一面2222间隔设置,且第二密封件34的密封面31抵接于封堵部2213的配合面2211。当导通腔22121将进口11与第二出口13连通,封堵部2213将第一出口12关闭时,第二密封件34的第二面32与弧形面2221抵接,且第二密封件34的密封面31与导通部2212的配合面2211脱离,第一密封件33的第二面32与第一面2222间隔设置,且第一密封件33的密封面31抵接于封堵部2213的配合面2211。The control valve of this embodiment has a full-through working mode. In the full-through working mode, the valve core 2 is located in the first position, the conducting cavity 22121 connects the inlet 11 with the first outlet 12, the blocking portion 2213 closes the second outlet 13, the second surface 32 of the first sealing member 33 abuts against the arc surface 2221, and the sealing surface 31 of the first sealing member 33 is disengaged from the mating surface 2211 of the conducting portion 2212, the second surface 32 of the second sealing member 34 is spaced apart from the first surface 2222, and the sealing surface 31 of the second sealing member 34 abuts against the mating surface 2211 of the blocking portion 2213. When the conducting cavity 22121 connects the inlet 11 with the second outlet 13 and the blocking portion 2213 closes the first outlet 12, the second surface 32 of the second seal 34 abuts against the arc surface 2221, and the sealing surface 31 of the second seal 34 is disengaged from the mating surface 2211 of the conducting portion 2212; the second surface 32 of the first seal 33 is spaced apart from the first surface 2222, and the sealing surface 31 of the first seal 33 abuts against the mating surface 2211 of the blocking portion 2213.
当控制阀处于非全通工作模式时,阀芯2位于第二位置,阀芯2从第一位置旋转至第二位置时,可以实现工作模式的切换。如图8-图9所示, 第一密封件33的第二面32与弧形面2221抵接,第一密封件33的密封面31与配合面2211脱离,第一密封件33的密封面31与配合面2211脱离之间具有间隙。第二密封件34的第二面32与弧形面2221抵接,第二密封件34的密封面31与配合面2211脱离。需要说明的是,此时第一密封件33的状态与第二密封件34相同,因此图10仅示出第一密封件33处的细节结构。When the control valve is in the non-full-pass working mode, the valve core 2 is in the second position, and when the valve core 2 rotates from the first position to the second position, the working mode can be switched. As shown in Figure 8-9, The second surface 32 of the first sealing member 33 is in contact with the arc surface 2221, and the sealing surface 31 of the first sealing member 33 is separated from the mating surface 2211. There is a gap between the sealing surface 31 of the first sealing member 33 and the mating surface 2211. gap. The second surface 32 of the second sealing member 34 is in contact with the arcuate surface 2221, and the sealing surface 31 of the second sealing member 34 is separated from the mating surface 2211. It should be noted that at this time, the state of the first sealing member 33 is the same as that of the second sealing member 34 , so FIG. 10 only shows the detailed structure of the first sealing member 33 .
实施例二:Example 2:
如图11-图13所示,本实施例的控制阀的结构与实施例一中的大致相同,所不同的是,本实施例的控制阀的凸缘部222和密封件3上均不设置耐磨嵌件4。As shown in Figures 11 to 13, the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1. The difference is that the flange portion 222 and the seal 3 of the control valve in this embodiment are not provided with Wear-resistant inserts 4.
实施例三:Embodiment three:
如图14-图16所示,本实施例的控制阀的结构与实施例一中的大致相同,所不同的是,本实施例的控制阀的凸缘部222上设置耐磨嵌件4,而密封件3上不设置耐磨嵌件4。As shown in Figures 14-16, the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1. The difference is that the flange portion 222 of the control valve in this embodiment is provided with a wear-resistant insert 4. The seal 3 is not provided with a wear-resistant insert 4 .
实施例四:Embodiment 4:
如图17-图19所示,本实施例的控制阀的结构与实施例一中的大致相同,所不同的是,本实施例的控制阀的凸缘部222和密封件3上均设有耐磨嵌件4。As shown in Figures 17-19, the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1. The difference is that the flange portion 222 and the seal 3 of the control valve in this embodiment are provided with Wear-resistant inserts 4.
在实施例二至实施例四中,阀芯2的凸缘部222上仅设置一个第一面2222,实施例二至实施例四的控制阀具有全通工作模式,具体工作原理与实施例一的工作原理基本相同,在此不再赘述。In Embodiments 2 to 4, only one first surface 2222 is provided on the flange portion 222 of the valve core 2. The control valves in Embodiments 2 to 4 have an all-pass working mode. The specific working principle is the same as that in Embodiment 1. The working principles are basically the same and will not be described again here.
实施例五:Embodiment five:
如图20-图26所示,本实施例的控制阀的结构与实施例一中的大致相同,所不同的是,本实施的阀芯2的凸缘部222上设置四个第一面2222,四个第一面2222沿凸缘部222的周向均匀间隔设置。且四个第一面2222成对设置。As shown in Figures 20-26, the structure of the control valve in this embodiment is roughly the same as that in Embodiment 1. The difference is that four first surfaces 2222 are provided on the flange portion 222 of the valve core 2 in this embodiment. , the four first surfaces 2222 are evenly spaced along the circumferential direction of the flange portion 222 . And the four first surfaces 2222 are arranged in pairs.
本实施例的控制阀具有比例工作模式,阀芯2位于第三位置,如图20-图21所示,在比例工作模式下,导通腔22121将进口11、第一出口12和第二出口13连通,第一密封件33的第二面32与其中一个第一面2222间 隔设置,且第一密封件33的密封面31抵接于配合面2211,第二密封件34的第二面32与成对设置的另一个第一面2222间隔设置,且第二密封件34的密封面31抵接于配合面2211。需要说明的是,此时第一密封件33的状态与第二密封件34相同,因此图22仅示出第一密封件33处的细节结构。The control valve of this embodiment has a proportional working mode, and the valve core 2 is located in the third position, as shown in Figures 20 and 21. In the proportional working mode, the conduction cavity 22121 connects the inlet 11, the first outlet 12 and the second outlet. 13 is connected, between the second surface 32 of the first sealing member 33 and one of the first surfaces 2222 The sealing surface 31 of the first sealing member 33 is in contact with the mating surface 2211, and the second surface 32 of the second sealing member 34 is spaced apart from the other first surface 2222 arranged in a pair, and the second sealing member 34 The sealing surface 31 is in contact with the mating surface 2211. It should be noted that at this time, the state of the first sealing member 33 is the same as that of the second sealing member 34, so FIG. 22 only shows the detailed structure of the first sealing member 33.
当控制阀处于非比例工作模式时,阀芯2位于第四位置,阀芯2自第三位置旋转至第四位置可实现上述两工作模式的切换,如图23-图24所示,第一密封件33的第二面32与弧形面2221抵接,第一密封件33的密封面31与配合面2211脱离,第二密封件34的第二面32与弧形面2221抵接,第二密封件34的密封面31与配合面2211脱离。需要说明的是,此时第一密封件33的状态与第二密封件34相同,因此图25仅示出第一密封件33处的细节结构。When the control valve is in the non-proportional working mode, the valve core 2 is in the fourth position, and the valve core 2 rotates from the third position to the fourth position to achieve switching between the above two working modes, as shown in Figures 23 and 24. The first The second surface 32 of the sealing member 33 is in contact with the arcuate surface 2221, the sealing surface 31 of the first sealing member 33 is separated from the mating surface 2211, the second surface 32 of the second sealing member 34 is in contact with the arcuate surface 2221, and the second surface 32 of the second sealing member 34 is in contact with the arcuate surface 2221. The sealing surface 31 of the second sealing member 34 is separated from the mating surface 2211. It should be noted that at this time, the state of the first sealing member 33 is the same as that of the second sealing member 34, so FIG. 25 only shows the detailed structure of the first sealing member 33.
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "some embodiments," "other embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one implementation of the application. example or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅为本申请的较佳实施例,对于本领域的普通技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本申请的限制。 The above content is only the preferred embodiment of the present application. For those of ordinary skill in the art, there will be changes in the specific implementation mode and application scope based on the ideas of the present application. The content of this description should not be understood as a limitation of the present application. limits.
Claims (14)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211139419.6A CN117759747A (en) | 2022-09-19 | 2022-09-19 | Control valve |
| CN202211139419.6 | 2022-09-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024061186A1 true WO2024061186A1 (en) | 2024-03-28 |
Family
ID=90316687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2023/119573 Ceased WO2024061186A1 (en) | 2022-09-19 | 2023-09-19 | Control valve |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN117759747A (en) |
| WO (1) | WO2024061186A1 (en) |
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| DE19544901A1 (en) * | 1995-12-01 | 1997-06-05 | Rheinauer Maschinen & Armature | Pipe stop-valve, particularly ball-cock |
| DE19633793C1 (en) * | 1996-08-22 | 1998-04-23 | K & H Armaturen Gmbh | Stop valve for liquid container |
| WO2001033119A1 (en) * | 1999-10-29 | 2001-05-10 | Ace Control Equipment Company, L.P. | Compact manifold ball valve |
| CN1425112A (en) * | 1999-11-23 | 2003-06-18 | 斯瓦戈洛克公司 | Ball valve seat seal |
| CN207178749U (en) * | 2017-06-19 | 2018-04-03 | 天津塘沽瓦特斯阀门有限公司 | A kind of eccentric half-ball valve |
| EP3343076A1 (en) * | 2016-12-28 | 2018-07-04 | Bac Valves, S.A. | Ball valve with a cryogenic seat |
| CN108361405A (en) * | 2018-02-24 | 2018-08-03 | 淄博沃泰斯石化设备有限公司 | A kind of combination sealing ball valve |
| US20210190216A1 (en) * | 2016-02-18 | 2021-06-24 | Gasket International S.R.L. | Sealing assembly for ball valves and ball valve comprising such a sealing assembly |
| CN114382921A (en) * | 2020-10-21 | 2022-04-22 | 浙江三花汽车零部件有限公司 | Electrically operated valve and method of assembling the same |
-
2022
- 2022-09-19 CN CN202211139419.6A patent/CN117759747A/en active Pending
-
2023
- 2023-09-19 WO PCT/CN2023/119573 patent/WO2024061186A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08200524A (en) * | 1995-01-20 | 1996-08-06 | Osaka Gas Co Ltd | Ball valve |
| DE19544901A1 (en) * | 1995-12-01 | 1997-06-05 | Rheinauer Maschinen & Armature | Pipe stop-valve, particularly ball-cock |
| DE19633793C1 (en) * | 1996-08-22 | 1998-04-23 | K & H Armaturen Gmbh | Stop valve for liquid container |
| WO2001033119A1 (en) * | 1999-10-29 | 2001-05-10 | Ace Control Equipment Company, L.P. | Compact manifold ball valve |
| CN1425112A (en) * | 1999-11-23 | 2003-06-18 | 斯瓦戈洛克公司 | Ball valve seat seal |
| US20210190216A1 (en) * | 2016-02-18 | 2021-06-24 | Gasket International S.R.L. | Sealing assembly for ball valves and ball valve comprising such a sealing assembly |
| EP3343076A1 (en) * | 2016-12-28 | 2018-07-04 | Bac Valves, S.A. | Ball valve with a cryogenic seat |
| CN207178749U (en) * | 2017-06-19 | 2018-04-03 | 天津塘沽瓦特斯阀门有限公司 | A kind of eccentric half-ball valve |
| CN108361405A (en) * | 2018-02-24 | 2018-08-03 | 淄博沃泰斯石化设备有限公司 | A kind of combination sealing ball valve |
| CN114382921A (en) * | 2020-10-21 | 2022-04-22 | 浙江三花汽车零部件有限公司 | Electrically operated valve and method of assembling the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117759747A (en) | 2024-03-26 |
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