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WO2024057984A1 - Method for producing polyether polyol, method for producing polyether polyol having reactive silicon group, and polyether polyol - Google Patents

Method for producing polyether polyol, method for producing polyether polyol having reactive silicon group, and polyether polyol Download PDF

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Publication number
WO2024057984A1
WO2024057984A1 PCT/JP2023/032165 JP2023032165W WO2024057984A1 WO 2024057984 A1 WO2024057984 A1 WO 2024057984A1 JP 2023032165 W JP2023032165 W JP 2023032165W WO 2024057984 A1 WO2024057984 A1 WO 2024057984A1
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Prior art keywords
polyether polyol
group
producing
reactive silicon
initiator
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French (fr)
Japanese (ja)
Inventor
吉 竹田
旭卉 リュウ
高 伊藤
佳孝 砂山
豪明 荒井
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AGC Inc
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Asahi Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/336Polymers modified by chemical after-treatment with organic compounds containing silicon

Definitions

  • the present invention relates to a method for producing a polyether polyol, a method for producing a polyether polyol having a reactive silicon group, and a polyether polyol, and particularly relates to a method for producing a polyether polyol, and a polyether polyol obtained by the method.
  • the present invention relates to a method for producing a polyether polyol having a reactive silicon group, which is used to produce a polyether polyol having a reactive silicon group, and the polyether polyol.
  • Polyether polyols are known to be used as raw materials for polyurethane resins and nonionic surfactants, and are also used as raw materials for curable materials by modifying the terminal hydroxyl groups. It is known that polyether polyols having reactive silicon groups are crosslinked even at room temperature through the formation of siloxane bonds accompanied by a hydrolysis reaction of the reactive silicon groups due to moisture, etc., and a rubber-like cured product is obtained. It has already been industrially produced and widely used in applications such as sealants, adhesives, and paints (see, for example, Patent Documents 1 to 3).
  • polyether polyols which are useful as raw materials for polyether polyols having reactive silicon groups, generally have a viscosity that decreases when elongated to a certain molecular weight using initiators with 2 to 6 functional groups, which have been used so far. There is a problem in that the concentration rises rapidly, making stirring impossible and making synthesis difficult.
  • the present invention has been made in view of the above circumstances, and provides a raw material for polyether polyol having reactive silicon groups, which has improved surface curing speed and shear strength development while maintaining the flexibility and elasticity of the cured product.
  • a method for producing a polyol and a polyether polyol are provided.
  • the present invention has the following aspects.
  • Method. [2] The method for producing a polyether polyol according to [1] above, wherein the polyether polyol has a molecular weight in terms of hydroxyl value of 20,000 or more and 500,000 or less.
  • a polyether polyol (a) is obtained by converting the hydroxyl group in the polyether polyol into a group containing an unsaturated group, and a group capable of reacting with the unsaturated group in the polyether polyol (a) and a group capable of reacting with the unsaturated group; A method of reacting a silylating agent (A) with a reactive silicon group represented by the following formula (1).
  • Method 2 A method of reacting a hydroxyl group of the polyether polyol with a silylating agent (B) having a group capable of reacting with the hydroxyl group and a reactive silicon group represented by the following formula (1).
  • R is a monovalent organic group having 1 to 20 carbon atoms and represents an organic group other than a hydrolyzable group
  • X is a hydroxyl group, a halogen atom, or a hydrolyzable group.
  • a is an integer from 0 to 2.
  • R may be the same or different from each other, and when a is 0 or 1, X may be the same or different from each other. .
  • a polyether polyol that can be used as a raw material for a polyether polyol having a reactive silicon group which has improved surface curing speed and shear strength development while maintaining flexibility and elasticity of the cured product, can be easily obtained.
  • a method for producing a polyether polyol having a reactive silicon group, a method for producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the production method, and a polyether polyol having a reactive silicon group. can be provided.
  • the meanings and definitions of terms used in this specification are as follows.
  • the numerical range represented by “ ⁇ ” means a numerical range whose lower and upper limits are the numbers before and after ⁇ .
  • the "active hydrogen-containing group” is at least one selected from the group consisting of a hydroxyl group, a carboxy group, an amino group, a monovalent functional group obtained by removing one hydrogen atom from a primary amine, and a sulfanyl group bonded to a carbon atom. It is the basis of seeds.
  • Active hydrogen refers to a hydrogen atom based on the active hydrogen-containing group and a hydrogen atom based on a hydroxyl group of water.
  • An “initiator” is a compound that has an active hydrogen-containing group.
  • "Unsaturated group” means a monovalent group containing an unsaturated double bond. Unless otherwise specified, it is at least one group selected from the group consisting of a vinyl group, an allyl group, and an isopropenyl group
  • Oxyalkylene polymer means a polymer having polyoxyalkylene chains formed from cyclic ether-based units.
  • the "terminal group” refers to the oxygen atoms in the polyoxyalkylene chain that are present in the oxyalkylene polymer. Refers to the atomic group containing the oxygen atom closest to the end of the molecule.
  • precursor polymer refers to a polymer before the introduction of reactive silicon groups, and is an oxyalkylene polymer in which a cyclic ether is polymerized to the active hydrogen of an initiator, and the terminal group is a hydroxyl group.
  • silation rate is the ratio of the number of reactive silicon groups to the total number of reactive silicon groups, active hydrogen-containing groups, and unsaturated groups of the oxyalkylene polymer. The value of the silylation rate can be determined by NMR analysis.
  • silylation agent means a compound having a functional group that reacts with an active hydrogen-containing group or an unsaturated group and a reactive silicon group.
  • the initiator has a highly branched structure means that the initiator has a functional group number of 8 or more, has a branched structure, and 50% or more of the hydroxyl groups in the entire initiator are primary hydroxyl groups.
  • Hydrol value equivalent molecular weight is calculated by calculating the hydroxyl value of the initiator or precursor polymer based on JIS K 1557 (2007), and is calculated as "56,100/(hydroxyl value) x (initiator or the number of terminal groups in the precursor polymer).
  • the number average molecular weight (hereinafter referred to as "Mn”) and mass average molecular weight (hereinafter referred to as "Mw”) of the polymer are polystyrene equivalent molecular weights obtained by GPC measurement.
  • the molecular weight distribution is a value calculated from Mw and Mn, and is the ratio of Mw to Mn (hereinafter referred to as "Mw/Mn").
  • the method for producing a polyether polyol of the present invention involves reacting an initiator with a functional group number of 8 or more and a melting point of 150°C or less with a cyclic ether in the presence of a catalyst to produce a polyether polyol. This is a method of manufacturing.
  • "to react an initiator with a cyclic ether” means “to react a cyclic ether (for example, in Synthesis Example 1 to be described later) with an initiator (for example, polyglycerin in Synthesis Example 1 to be described later)".
  • the initiator is not particularly limited as long as it has a functional group number of 8 or more and a melting point of 150° C. or less, and examples thereof include polyglycerin, tripentaerythritol, polyvinyl alcohol, polyglycerol, and the like. Among these, those having a highly branched structure are preferred.
  • polyglycerol having a highly branched structure includes branched polyglycerol, which has 8 or more functional groups and is more branched than linear polyglycerol (see structural formula (a) below).
  • Branched polyglycerols include a group consisting of hyperbranched polyglycerols (see structural formula (b) below), glycerol dendrons (see structural formula (c) below), and polyglycerol dendrimers (see structural formula (d) below). At least one selected from these is preferred, and polyglycerol dendrimers are more preferred.
  • the "proportion (abundance ratio) of primary hydroxyl groups among the hydroxyl groups in the entire initiator" (hereinafter also referred to as "primary conversion ratio”) is measured by the following method.
  • the primary conversion rate is determined by 1 H-NMR after esterifying a sample with trifluoroacetic anhydride using the method described in the patent document (Japanese Unexamined Patent Publication No. 2000-344881). It can be calculated by the following formula (X) by obtaining the peak area derived from the hydroxyl group.
  • Primary conversion rate (%) [a/(a+2xb)] x 100
  • Formula (X) a is a peak area value derived from primary hydroxyl groups around 4.3 ppm
  • b is a peak area value derived from secondary hydroxyl groups around 5.2 ppm.
  • the "proportion (abundance ratio) of primary hydroxyl groups among the hydroxyl groups in the entire initiator” is not particularly limited, but from the viewpoint of easy terminal modification, it is preferably 50% or more, more preferably 50 to 95%, and even more preferably is 55-90%. Note that using a saccharide that is solid at room temperature as an initiator is preferable because the reaction solution containing the initiator becomes highly viscous and polymerization cannot be carried out without using a solvent or diluent (water, glycerin). do not have.
  • initiators include (1) Polyglycerin (hyperbranched polymer (see structural formula below)) manufactured by Daicel Corporation ((i) PGL10PSW (number of functional groups 12, degree of polymerization 10, melting point: 12°C, proportion (abundance ratio) of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 60%), (ii) PGL20PW (number of functional groups 22, degree of polymerization 20, melting point: 17°C, primary hydroxyl groups in the hydroxyl groups of the entire initiator) (abundance ratio): 65%), (iii) PGL , (2) Polyglycerin manufactured by Sakamoto Pharmaceutical Co., Ltd.
  • PGL10PSW number of functional groups 12, degree of polymerization 10, melting point: 12°C, proportion (abundance ratio) of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 60%
  • PGL20PW number of functional groups 22, degree of polymerization 20, melting point: 17°C, primary hydroxyl groups in the
  • IP TECH Instrumental Polymer For example, a dendrimer (QUICK STAR) manufactured by TECHNOLOGIES, LTD.
  • the number of functional groups of the initiator refers to the number of hydroxyl groups per molecule of the initiator.
  • the number of functional groups in the initiator is not particularly limited as long as it is 8 or more, but it is preferably 8 to 60, more preferably 9 to 50, and still more preferably 10 to 45.
  • the melting point of the initiator is not particularly limited as long as it is 150°C or lower, but preferably -50 to 100°C, more preferably -50 to 90°C, still more preferably -20 to 70°C, particularly preferably 5 ⁇ 60°C.
  • the melting point of the initiator is not particularly limited as long as it is 150°C or lower, but preferably -50 to 100°C, more preferably -50 to 90°C, still more preferably -20 to 70°C, particularly preferably 5 ⁇ 60°C.
  • cyclic ether examples include alkylene oxides such as ethylene oxide, propylene oxide, 1,2-butylene oxide, and 2,3-butylene oxide; and cyclic ethers other than alkylene oxides such as tetrahydrofuran. These may be used alone or in combination of two or more. Among these, at least one of ethylene oxide (hereinafter referred to as "EO”) and propylene oxide (hereinafter referred to as "PO”) is preferred in terms of good reactivity, and PO is more preferred.
  • EO ethylene oxide
  • PO propylene oxide
  • addition time when feeding the cyclic ether and reacting it with the initiator, but it is preferably 4 to 60 hours, more preferably 6 to 50 hours, since production tends to be efficient. time, more preferably 10 to 40 hours. Note that the addition time (feed time) differs from the feed rate, which varies depending on the reaction scale, in that it does not vary depending on the reaction scale.
  • the amount of cyclic ether added to 100 parts by mass of the initiator is no particular limit to the amount of cyclic ether added to 100 parts by mass of the initiator, but when a polyether polyol having reactive silicon groups is obtained, the tensile properties of the cured product of the polyether polyol having reactive silicon groups are The content is preferably from 1,000 to 10,000 parts by weight, more preferably from 2,000 to 9,000 parts by weight, and even more preferably from 2,500 to 8,000 parts by weight.
  • Catalyst> As the catalyst, conventionally known catalysts can be used, such as an alkali catalyst such as KOH, a transition metal compound-porphyrin complex catalyst such as a complex obtained by reacting an organoaluminum compound and a porphyrin, and a composite metal cyanide complex. Catalysts, catalysts made of phosphazene compounds, and the like. These may be used alone or in combination of two or more. Among these, multi-metal cyanide complex catalysts are preferred, since polyether polyols (precursor polymers) with a low degree of unsaturation are easily obtained.
  • a conventionally known compound can be used as the composite metal cyanide complex catalyst, and a known method can also be adopted as a method for producing a polymer using the composite metal cyanide complex.
  • WO 2003/062301, WO 2004/067633, JP 2004-269776, JP 2005-15786, WO 2013/065802, and JP 2015-010162 The disclosed compounds and methods of preparation can be used.
  • the amount of catalyst added per 100 parts by mass of the initiator is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass, and even more preferably 2 parts by mass. ⁇ 5 parts by mass.
  • the polyether polyol (precursor polymer) of the present invention has a highly branched structure, has a polyoxyalkylene chain, has eight or more molecular chain terminals that are hydroxyl groups, and has a molecular weight in terms of hydroxyl value of 20,000 to 20,000. 500,000 polyether polyol.
  • the polyether polyol (precursor polymer) may be one produced by the method for producing polyether polyol of the present invention, or may not be produced by the method for producing polyether polyol of the present invention. good.
  • the highly branched structure of the polyether polyol is a structure derived from an initiator having a highly branched structure. This is a structure formed by a polyoxyalkylene chain derived from a cyclic ether extending from a hydroxyl group in an initiator having a highly branched structure.
  • Polyether polyols (precursor polymers) having such a highly branched structure are sometimes called “dendrimers” or “hyperbranched polymers.”
  • a “dendrimer” or a “hyperbranched polymer” has a structure in which molecular chains extending from a branch point present at the center point have further branch points, and the number of terminals increases as the distance from the center point increases.
  • Dendrimers are highly branched polymers and oligomers, which can be in the form of collections of molecules of the same generation, so-called monodisperse assemblies, and also polydisperse assemblies. ) may be in the form of a collection of different generations. Definitions of "dendrimer” include dense star polymers, starburst polymers, rod-shaped dendrimers, arborols, cascade molecules, cross-linked dendrimers, dendrimer aggregates. , etc. are included.
  • a “hyperbranched polymer” is a molecular structure that generally has a branched structure around a core. The structure generally lacks symmetry, and the monomers or base units used to construct the "hyperbranched polymer” are of various types and their distribution is not uniform. Polymer branches can be of various types and lengths. The number of base units or monomers can be different depending on the different branching. The definition of "hyperbranched polymer” also includes bridged polymers and the like.
  • polyoxyalkylene chains include polyoxypropylene chains, polyoxyethylene chains, poly(oxy-2-ethylethylene) chains, poly(oxy-1,2-dimethylethylene) chains, and poly(oxytetramethylene) chains. , poly(oxyethylene/oxypropylene) chain, poly(oxypropylene/oxy-2-ethylethylene) chain, and the like.
  • the polyoxyalkylene chain may be a copolymer chain having two or more types of oxyalkylene groups.
  • the copolymer chain may be a block copolymer chain or a random copolymer chain.
  • polyoxypropylene chains and poly(oxyethylene) tend to improve the tensile properties and shear strength of polyether polyols having reactive silicon groups.
  • ⁇ Oxypropylene) chains are preferred, and polyoxypropylene chains are more preferred.
  • the polyether polyol (precursor polymer) has eight or more molecular chain terminals that are hydroxyl groups.
  • the number is preferably 8 to 60, more preferably 9 to 50, and even more preferably 10 to 45.
  • the polyether polyol (precursor polymer) has eight or more molecular chain terminals that are hydroxyl groups, the tack-free time of the cured product is short and the cured product has excellent deep curability.
  • the terminal group of the polyoxyalkylene chain in the polyether polyol (precursor polymer) is a hydroxyl group.
  • the hydroxyl group at the terminal group of the polyoxyalkylene chain is a secondary hydroxyl group
  • the hydroxyl group of the terminal group of the polyoxyalkylene chain is a secondary hydroxyl group.
  • the terminal hydroxyl group is a primary hydroxyl group.
  • the molecular weight in terms of hydroxyl value of the polyether polyol (precursor polymer) is preferably 20,000 to 500,000, more preferably 20,000 to 300,000, even more preferably 25,000 to 250,000, and even more preferably 30,000 to 200,000.
  • the "molecular weight in terms of hydroxyl value of the polyether polyol (precursor polymer)" herein is measured by the same method as in the examples described later.
  • the total unsaturation degree (USV) of the polyether polyol (precursor polymer) is not particularly limited, but from the viewpoint of easy terminal modification, it is preferably 0.01 meq/g or less, more preferably 0.001 to 0.0. 009 meq/g, more preferably 0.003 to 0.008 meq/g. Note that the "total unsaturation degree (USV) of polyether polyol (precursor polymer)" here is measured by the same method as in the examples described later.
  • the viscosity of the polyether polyol (precursor polymer) at 25°C is not particularly limited, but from the viewpoint of ease of handling, it is preferably 100,000 mPa ⁇ s or less, more preferably 1,000 to 80,000 mPa ⁇ s, and Preferably it is 2,000 to 50,000 mPa ⁇ s. Note that the "viscosity of the polyether polyol (precursor polymer) at 25°C" here is measured by the same method as in the examples described later.
  • the method for producing a polyether polyol having a reactive silicon group of the present invention is for producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the method for producing a polyether polyol of the present invention.
  • the hydroxyl group in the polyether polyol is converted into a group having a reactive silicon group represented by the following formula (1) by the following (method 1) or the following (method 2).
  • the polyether polyol having a reactive silicon group produced by the method for producing a polyether polyol having a reactive silicon group of the present invention preferably has a urethane bond.
  • a polyether polyol (a) is obtained by converting the hydroxyl group in the polyether polyol into a group containing an unsaturated group, and a group capable of reacting with the unsaturated group in the polyether polyol (a) and a group capable of reacting with the unsaturated group; A method of reacting a silylating agent (A) with a reactive silicon group represented by the following formula (1).
  • Method 2 A method of reacting a hydroxyl group of the polyether polyol with a silylating agent (B) having a group capable of reacting with the hydroxyl group and a reactive silicon group represented by the following formula (1).
  • R is a monovalent organic group having 1 to 20 carbon atoms and represents an organic group other than a hydrolyzable group
  • X is a hydroxyl group, a halogen atom, or a hydrolyzable group.
  • a is an integer from 0 to 2. When a is 2, R may be the same or different from each other, and when a is 0 or 1, X may be the same or different from each other. .
  • R represents a monovalent organic group having 1 to 20 carbon atoms.
  • R does not contain a hydrolyzable group.
  • R is preferably at least one selected from the group consisting of a hydrocarbon group having 1 to 20 carbon atoms and a triorganosiloxy group.
  • R is at least one member selected from the group consisting of an alkyl group, a cycloalkyl group, an aryl group, an ⁇ -chloroalkyl group, and a triorganosiloxy group.
  • a methyl group or an ethyl group is more preferable.
  • ⁇ -chloromethyl group is more preferred since the cured product has a fast curing speed.
  • a methyl group is more preferred because it is easily available.
  • X represents a hydroxyl group, a halogen atom, or a hydrolyzable group.
  • X may be the same or different.
  • the hydrolyzable group include a hydrogen atom, an alkoxy group, an acyloxy group, a ketoximate group, an amino group, an amide group, an acid amide group, an aminooxy group, a sulfanyl group, and an alkenyloxy group.
  • alkoxy groups are preferred because they are mildly hydrolyzable and easy to handle.
  • the alkoxy group is preferably a methoxy group, an ethoxy group or an isopropoxy group, and more preferably a methoxy group or an ethoxy group.
  • a is an integer from 0 to 2.
  • R may be the same or different.
  • X may be the same or different. Since curability becomes good, a is preferably 0.
  • Examples of the reactive silicon group represented by the formula (1) include trimethoxysilyl group, triethoxysilyl group, triisopropoxysilyl group, tris(2-propenyloxy)silyl group, triacetoxysilyl group, and methyl.
  • Examples include dimethoxysilyl group, methyldiethoxysilyl group, ethyldimethoxysilyl group, methyldiisopropoxysilyl group, ( ⁇ -chloromethyl)dimethoxysilyl group, ( ⁇ -chloromethyl)diethoxysilyl group, and the like.
  • trimethoxysilyl group, triethoxysilyl group, methyldimethoxysilyl group, and methyldiethoxysilyl group are preferable because they have high activity and good curability, and methyldimethoxysilyl group and trimethoxysilyl group are preferable. is more preferable.
  • a curable composition containing a polyether polyol having a reactive silicon group has excellent curability. .
  • the terminal group in the polyether polyol having a reactive silicon group may include a group represented by the following formula (2) or the following formula (3).
  • X 1 in the following formula (3) is a monovalent group represented by any of the following formulas (4) to (7).
  • Si 1 in the following formula (2) and the following formulas (4) to (7) represents a reactive silicon group represented by the above formula (1).
  • R 1 and R 3 each independently represent a divalent bonding group having 1 to 6 carbon atoms, and the atoms bonded to the carbon atoms present in the bonding group are carbon atoms, A hydrogen atom, an oxygen atom, a nitrogen atom, or a sulfur atom.
  • R 1 is preferably -CH 2 -O-CH 2 -, -CH 2 O-, or -CH 2 -, more preferably -CH 2 -O-CH 2 -.
  • R 3 is preferably -CH 2 - or -C 2 H 4 -, more preferably -CH 2 -.
  • R 2 and R 4 in formula (2) are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
  • the hydrocarbon group is preferably a linear or branched alkyl group having 1 to 10 carbon atoms.
  • Examples of the straight-chain alkyl group include a methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, and octyl group.
  • Examples of the branched alkyl group include isopropyl group, s-butyl group, t-butyl group, 2-methylbutyl group, 2-ethylbutyl group, 2-propylbutyl group, 3-methylbutyl group, 3-ethylbutyl group, 3- Propylbutyl group, 2-methylpentyl group, 2-ethylpentyl group, 2-propylpentyl group, 3-methylpentyl group, 3-ethylpentyl group, 3-propylpentyl group, 4-methylpentyl group, 4-ethylpentyl group group, 4-propylpentyl group, 2-methylhexyl group, 2-ethylhexyl group, 2-propylhexyl group, 3-methylhexyl group, 3-ethylhexyl group, 3-propylhexyl group, 4-methylhexyl group, 4- Examples include ethylhexyl group,
  • n represents an integer of 1 to 10, preferably 1 to 7, more preferably 1 to 5, and even more preferably 1.
  • R 5 represents a single bond or a divalent bonding group having 1 to 6 carbon atoms, and the atoms bonded to the carbon atoms present in the bonding group are carbon atoms, hydrogen atoms, It is an oxygen atom, a nitrogen atom, or a sulfur atom.
  • Examples of the divalent bonding group for R 5 are the same as those for the divalent bonding group for R 1 and R 3 above.
  • R 5 is preferably a single bond or a hydrocarbon group having 1 to 4 carbon atoms, more preferably a single bond or an alkylene group having 1 to 3 carbon atoms, and even more preferably a single bond or a methylene group.
  • R 6 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
  • Examples of the monovalent hydrocarbon group for R 6 are the same as the monovalent hydrocarbon groups for R 2 and R 4 above.
  • R 6 is preferably a hydrogen atom, a methyl group, or an ethyl group, and more preferably a hydrogen atom or a methyl group.
  • R 7 and R 8 in formula (7) are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 9 carbon atoms.
  • the hydrocarbon group is preferably a linear or branched alkyl group having 1 to 9 carbon atoms.
  • Examples of the alkyl groups as R 7 and R 8 are the same as the examples of the alkyl groups as R 2 and R 4 above. It is preferable that R 7 and R 8 are both hydrogen atoms.
  • silylating agent (A) for example, a compound having both a group capable of reacting with an unsaturated group to form a bond (for example, a sulfanyl group) and the above-mentioned reactive silicon group, a hydrosilane compound (for example, HSiR a (X) 3-a , where X, R and a are the same as in formula (1) above), and the like.
  • silylating agent (A) examples include trimethoxysilane, triethoxysilane, triisopropoxysilane, tris(2-propenyloxy)silane, triacetoxysilane, methyldimethoxysilane, methyldiethoxysilane, ethyl Examples include dimethoxysilane, methyldiisopropoxysilane, ( ⁇ -chloromethyl)dimethoxysilane, ( ⁇ -chloromethyl)diethoxysilane, 3-mercaptopropyltrimethoxysilane, and the like.
  • trimethoxysilane, triethoxysilane, methyldimethoxysilane, and methyldiethoxysilane are preferred, and methyldimethoxysilane or trimethoxysilane is more preferred since they have high activity and good curability.
  • the amount of the silylating agent (A) to be added is not particularly limited, but from the viewpoint of making the silylating agent react more efficiently,
  • the amount is preferably 0.5 to 1.5 equivalents, more preferably 0.7 to 1.3 equivalents, and even more preferably 0.8 to 1.2 equivalents, based on the number of moles of the group.
  • silylating agent (B) As the silylating agent (B), conventionally known isocyanate silane compounds described in JP-A No. 2011-178955 can be used, such as 1-isocyanatemethyldimethoxymethylsilane, 1-isocyanatemethyldiethoxyethylsilane, -Isocyanatepropylmethyldimethoxysilane, 3-Isocyanatepropylmethyldiethoxysilane, 3-Isocyanatepropyltrimethoxysilane, 3-Isocyanatepropyltriethoxysilane, Isocyanatemethylmethyldimethoxysilane, Isocyanatemethylmethyldiethoxysilane, Isocyanatemethyltrimethoxysilane , isocyanate methyltriethoxysilane, and the like. Among these, 3-isocyanatepropyltrimethoxysilane is preferred because it has better reactivity.
  • the molar ratio (NCO/OH molar ratio) of the isocyanate groups of the silylating agent (B) to the hydroxyl groups of the polyether polyol (precursor polymer) is preferably 0.5 to 1.5, more preferably 0.7 to 1.3, and even more preferably 0.8 to 1.2.
  • the unsaturated group and the silylating agent (A) are combined.
  • a conventionally known method can be used for the reaction.
  • a method for introducing more than 1.0 unsaturated groups per end group into the terminal groups of a polyether polyol (precursor polymer) is to act on the polyether polyol (precursor polymer) with an alkali metal salt. After that, a method of reacting an epoxy compound having an unsaturated group and then reacting a halogenated hydrocarbon compound having an unsaturated group, or a method of reacting an alkali metal salt with the polyether polyol (precursor polymer), A method in which a halogenated hydrocarbon compound having a carbon-carbon triple bond is reacted is preferred.
  • alkali metal salt examples include sodium hydroxide, sodium alkoxide, potassium hydroxide, potassium alkoxide, lithium hydroxide, lithium alkoxide, cesium hydroxide, and cesium alkoxide.
  • sodium hydroxide, sodium methoxide, sodium ethoxide, potassium hydroxide, potassium methoxide, and potassium ethoxide are preferred, and sodium methoxide and potassium ethoxide are more preferred. From the viewpoint of availability, sodium methoxide is more preferred.
  • the alkali metal salt may be used in a state dissolved in a solvent.
  • Examples of the epoxy compound having an unsaturated group include allyl glycidyl ether, methallyl glycidyl ether, glycidyl acrylate, glycidyl methacrylate, butadiene monoxide, and 1,4-cyclopentadiene monoepoxide.
  • allyl glycidyl ether is preferred.
  • epoxy compound having an unsaturated group a compound represented by the following formula (8) is preferable.
  • R 1 and R 2 are the same as R 1 and R 2 in formula (2) above.
  • halogenated hydrocarbon compound having an unsaturated group one or both of a halogenated hydrocarbon compound containing a carbon-carbon double bond and a halogenated hydrocarbon compound containing a carbon-carbon triple bond can be used.
  • halogenated hydrocarbon compounds containing a carbon-carbon double bond include vinyl chloride, allyl chloride, methallyl chloride, vinyl bromide, allyl bromide, methallyl bromide, vinyl iodide, allyl iodide, and methallyl iodide. , etc.
  • allyl chloride and methallyl chloride are preferred.
  • halogenated hydrocarbon compounds containing a carbon-carbon triple bond examples include propargyl chloride, 1-chloro-2-butyne, 4-chloro-1-butyne, 1-chloro-2-octyne, 1-chloro-2- Pentyne, 1,4-dichloro-2-butyne, 5-chloro-1-pentyne, 6-chloro-1-hexyne, propargyl bromide, 1-bromo-2-butyne, 4-bromo-1-butyne, 1- Bromo-2-octyne, 1-bromo-2-pentyne, 1,4-dibromo-2-butyne, 5-bromo-1-pentyne, 6-bromo-1-hexyne, propargyl iodide, 1-iodo-2- Butyne, 4-iodo-1-butyne, 1-iodo-2-octyne, 1-i
  • the reaction yields a derivative in which more than 1.0 unsaturated groups are introduced per one terminal group of the polyether polyol (precursor polymer).
  • the derivative of polyether polyol (precursor polymer) may contain an unreacted active hydrogen-containing group in the terminal group.
  • the number of active hydrogen-containing groups contained in the derivative of polyether polyol (precursor polymer) is preferably 0.3 or less per molecule, more preferably 0.1 or less, from the viewpoint of storage stability.
  • the silylation rate of the polyether polyol having a reactive silicon group is not particularly limited, but it is preferably 60% or more, more preferably 60% or more, since the curability of the polyether polyol having a reactive silicon group is good. It is 70% or more, more preferably 80 to 98%.
  • the silylation rate is calculated as follows. (Calculation of silylation rate of polyether polyol having reactive silicon groups) In a method of introducing an unsaturated group into the terminal group of a precursor polymer using allyl chloride and reacting a silylating agent with the unsaturated group to introduce a reactive silicon group, the unsaturated group introduced into the terminal group is The equivalent amount of the reactive silicon group of the silylating agent charged to the group is defined as the silylation rate (mol %). In the reaction between the unsaturated group introduced into the terminal group of the precursor polymer using allyl chloride and the silylating agent, approximately 15 mol% of the unsaturated group does not react with the silylating agent due to a side reaction.
  • the silylation rate (mol %) is defined as the equivalent amount of the isocyanate groups of the isocyanate silane compound to the hydroxyl groups of the precursor polymer.
  • the curable composition is obtained by mixing a polyether polyol having reactive silicon groups and other necessary components.
  • the proportion of the polyether polyol having reactive silicon groups to the total mass of the curable composition is not particularly limited, but is preferably 1 to 50% by mass, more preferably 2 to 45% by mass, even more preferably 4 to 45% by mass. It is 40% by mass. Within the above preferred range, the cured product of the curable composition has excellent elongation.
  • the curable composition may be a one-component type in which a polyether polyol having a reactive silicon group and all other components are mixed in advance, sealed and stored, and cured by moisture in the air after application.
  • a two-component type may be used, in which a base composition containing a polyether polyol having a polyether polyol and a curing agent composition containing at least a curing catalyst are stored separately, and the curing agent composition and base composition are mixed before use.
  • a one-component curable composition is preferred because it is easy to apply.
  • the one-component curable composition preferably does not contain water. It is preferable to dehydrate and dry the components containing water in advance, or to dehydrate them under reduced pressure during compounding and kneading.
  • the curing agent composition may contain water, and the base composition is difficult to gel even if it contains a small amount of water, but from the viewpoint of storage stability, the ingredients should be dehydrated and dried in advance. It is preferable to do so.
  • a dehydrating agent may be added to the one-component curable composition or the two-component base composition.
  • Examples of the other components include polymers other than polyether polyols having reactive silicon groups, acrylic silicones, epoxy resins, epoxy resin curing agents, curable compounds, curing catalysts (silanol condensation catalysts), fillers, plasticizers, thixotropy-imparting agents, stabilizers, antioxidants, UV absorbers, dehydrating agents, adhesion-imparting agents, physical property adjusters, tackifying resins, reinforcing materials such as fillers, surface modifiers, flame retardants, foaming agents, solvents, silicates, and the like.
  • Other components may be used in combination without limitation with conventionally known components described in International Publication No. 2013/180203, International Publication No. 2014/192842, International Publication No. 2016/002907, JP 2014-88481 A, JP 2015-10162 A, JP 2015-105293 A, JP 2017-039728 A, JP 2017-214541 A, etc. Two or more types of each component may be used in combination.
  • Synthesis Examples 1 to 13 Synthesis Examples 1 to 8 are Synthesis Examples, and Synthesis Examples 9 to 13 are Synthesis Comparative Examples.
  • Synthesis Examples 14 to 19 Synthesis Examples 14 to 16 are Synthesis Examples, and Synthesis Examples 17 to 19 are Synthesis Comparative Examples.
  • Examples 1 to 6 Examples 1 to 3 are examples, and Examples 4 to 6 are comparative examples.
  • hydroxyl value equivalent molecular weight (OHV value equivalent molecular weight) of polyether polyol (precursor polymer) is the hydroxyl group calculated based on JIS K 1557-1 (2007) in a polyether polyol (precursor polymer) containing a repeating unit based on an alkylene oxide monomer. It is the molecular weight calculated using the value obtained by applying the value to the formula "[56,100/(hydroxyl value)] x number of active hydrogens of the initiator". The results are shown in Table 1.
  • the melting point of the initiator was measured by the following method. --Method for measuring melting point of initiator-- The melting point is measured in differential scanning calorimetry (hereinafter referred to as DSC) by cooling the measurement sample to -70°C at a cooling rate of 11°C/min, holding it at the same temperature for 10 minutes, and then heating at a temperature of 10°C/min. It was calculated by repeating the operation of heating to 180° C. twice, and reading the temperature of the endothermic peak from the DSC melting curve that recorded the cooling and second heating curves.
  • DSC differential scanning calorimetry
  • the measuring device used was a liquid nitrogen cooling system and DSC 3500 Sirius manufactured by Netzsch, and the measurements were performed under a nitrogen atmosphere in which nitrogen gas was flowed at a flow rate of 40 ml/min from beginning to end.
  • nitrogen gas was flowed at a flow rate of 40 ml/min from beginning to end.
  • approximately 40 mg of the sample was placed in a light aluminum pan, and the lid was crimped to close the pan.
  • the silylation ratio (mol %) was defined as the equivalent amount of the isocyanate groups of the isocyanate silane compound to the hydroxyl groups of the precursor polymer.
  • Synthesis example 1 Polyglycerin (product name: PGL10PSW, manufactured by Daicel Corporation, hydroxyl value: 823 mgKOH/g, number of functional groups: 12, melting point: 12°C, proportion of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 60%) was heated at 120°C in advance. It was dehydrated for 3 hours under conditions of 5 mmHg or less and used as an initiator.
  • Synthesis example 1 Polyglycerin (product name: PGL10PSW, manufactured by Daicel Corporation, hydroxyl value: 823 mgKOH/g, number of functional groups: 12, melting point: 12°C, proportion of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 60%) was heated at 120°C in advance. It was dehydrated for 3 hours under conditions of 5 mmHg or less and used as an initiator.
  • polyether polyol precursor polymer (A-1)).
  • the obtained polyether polyol (precursor polymer (A-1)) had a hydroxyl value equivalent molecular weight of 36,000, a viscosity of 5,100 mPa ⁇ s, and a total unsaturation degree (USV) of 0.006 meq/g. Ta.
  • Synthesis example 2 Polymerization was carried out in the same manner as in Synthesis Example 1 except that the amount of PO added to polyol (b) was 860 parts by mass, and this PO was added over 8 hours. )) 960 parts by mass were obtained.
  • the polyether polyol (precursor polymer (A-2)) had a molecular weight in terms of hydroxyl value of 68,000, a viscosity of 30,000 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Ring-opening addition polymerization was carried out for an addition time of 12 hours to obtain 598 parts by mass of polyol (c).
  • the hydroxyl value of the obtained polyol (c) was 120.8 mgKOH/g.
  • 378 parts by mass of PO was added to 100 parts by mass of polyol (c) at 130°C using 0.26 parts by mass of TBA-DMC catalyst as a ring-opening polymerization catalyst.
  • Ring-opening addition polymerization was carried out for an addition time of 16 hours to obtain 408 parts by mass of polyether polyol (precursor polymer (A-3)).
  • the obtained polyether polyol (precursor polymer (A-3)) had a molecular weight in terms of hydroxyl value of 40,000, a viscosity of 3,000 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Synthesis example 4 Polymerization was carried out in the same manner as in Synthesis Example 3, except that the amount of PO added to polyol (c) was 586 parts by mass, and this PO was added over 5 hours. ) 634 parts by mass were obtained.
  • the obtained polyether polyol (precursor polymer (A-4)) had a molecular weight in terms of hydroxyl value of 62,000, a viscosity of 5,400 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Synthesis example 5 Polymerization was carried out in the same manner as in Synthesis Example 3, except that the amount of PO added to polyol (c) was 945 parts by mass, and this PO was added over 8 hours. ) 1022 parts by mass were obtained.
  • the obtained polyether polyol (precursor polymer (A-5)) had a molecular weight in terms of hydroxyl value of 100,000, a viscosity of 12,000 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Synthesis example 6 Polymerization was carried out in the same manner as in Synthesis Example 3, except that the amount of PO added to polyol (c) was 1229 parts by mass, and this PO was added over 10 hours. ) 1329 parts by mass were obtained.
  • the obtained polyether polyol (precursor polymer (A-6)) had a molecular weight in terms of hydroxyl value of 130,000, a viscosity of 28,000 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Synthesis example 7 Polyglycerin (product name: PGL , dehydrated for 3 hours under conditions of 5 mmHg or less, and used as an initiator. To obtain 200 g of polymer in a 200 mL autoclave, 1.5 parts by mass of KOH catalyst was used as a ring-opening polymerization catalyst and 1.5 parts by mass of PO3 as a cyclic ether was added at 120° C. to 100 parts by mass of this initiator. Ring-opening addition polymerization was carried out for an addition time of 12 hours to obtain 452 parts by mass of polyol (d). The hydroxyl value of the obtained polyol (d) was 160.2 mgKOH/g.
  • polyether polyol (precursor polymer (A-7)) had a molecular weight in terms of hydroxyl value of 130,000, a viscosity of 5,600 mPa ⁇ s, and a USV of 0.006 meq/g.
  • the polyether polyol (precursor polymer (A- 8)) 1,200 parts by mass were obtained.
  • the obtained polyether polyol (precursor polymer (A-8)) had a molecular weight in terms of hydroxyl value of 180,000, a viscosity of 9,200 mPa ⁇ s, and a USV of 0.006 meq/g.
  • the obtained polyether polyol (precursor polymer (A-9)) had a molecular weight in terms of hydroxyl value of 38,000, a viscosity of 19,000 mPa ⁇ s, and a USV of 0.007 meq/g.
  • the resulting polyether polyol (precursor polymer (A-10)) had a hydroxyl value equivalent molecular weight of 12,000, a viscosity of 7,000 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Synthesis example 11 Polymer was produced in the same manner as in Synthesis Example 10, except that 0.15 parts by mass of TBA-DMC catalyst was used as a ring-opening polymerization catalyst and 760 parts by mass of PO2 as a cyclic ether was used for ring-opening addition polymerization with respect to 100 parts of initiator.
  • An ether polyol (precursor polymer (A-11)) was synthesized.
  • the resulting polyether polyol (precursor polymer (A-11)) had a hydroxyl value equivalent molecular weight of 20,000, a viscosity of 30,000 mPa ⁇ s, and a USV of 0.008 meq/g.
  • the obtained polyether polyol (precursor polymer (A-12)) had a molecular weight in terms of hydroxyl value of 10,000, a viscosity of 3,000 mPa ⁇ s, and a USV of 0.006 meq/g.
  • Synthesis example 13 Same as Synthesis Example 12 except that 0.12 parts by mass of TBA-DMC catalyst was used as a ring-opening polymerization catalyst and 2,300 parts by mass of PO as a cyclic ether was used for ring-opening addition polymerization with respect to 100 parts of initiator.
  • a polyether polyol (precursor polymer (A-13)) was synthesized.
  • the resulting polyether polyol (precursor polymer (A-13)) had a hydroxyl value equivalent molecular weight of 24,000, a viscosity of 24,000 mPa ⁇ s, and a USV of 0.008 meq/g.
  • Synthesis example 16 The same method as in Synthesis Example 14 was used except that the polyether polyol (precursor polymer (A-8)) obtained in Synthesis Example 8 was used as the base polymer, and a urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group. A polymer (B-8) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-8). A composition containing 8) was obtained.
  • KBM-803 3-mercaptopropyltrimethoxysilane
  • Synthesis example 19 The same method as in Synthesis Example 14 was used except that the polyether polyol (precursor polymer (A-12)) obtained in Synthesis Example 12 was used as the base polymer, and a urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group. A polymer (B-12) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-12). A composition containing 12) was obtained.
  • KBM-803 3-mercaptopropyltrimethoxysilane
  • a curable composition was prepared by adding any one of additives 1 to 3 in Table 4 to 100 parts by mass of the composition containing aggregate (B-12).
  • the additives used are shown below.
  • Filler Whiten SB: Heavy calcium carbonate, manufactured by Shiroishi Industries Co., Ltd.
  • Filler White Glossy CCR: Colloidal calcium carbonate, manufactured by Shiroishi Industries Co., Ltd.
  • Plasticizer DINP: Vinicizer 90, diisononyl phthalate, manufactured by Kao Corporation Thixotropic properties Agent: Disparon 6500: Fatty acid amide wax, manufactured by Kusumoto Kasei Co., Ltd. Hindered phenolic antioxidant: IRGANOX1010: Made by BASF Japan Co., Ltd. Benzotriazole ultraviolet absorber: TINUVIN326: Made by BASF Japan Co., Ltd. Dehydrating agent: KBM-1003: Vinyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.
  • Adhesive agent KBM-603: 3-(2-aminoethylamino)propyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.
  • Adhesive agent KBM-403:3 - Glycidyloxypropyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.
  • Tin catalyst U-860: Di-n-octyltin bis (mercaptoacetic acid isooctyl ester), manufactured by Nitto Kasei Co., Ltd.
  • Tin catalyst S-1: Dioctyltin compound (tetravalent tin compound), reaction mixture of dioctyltin salt and orthoethyl silicate, Nitto Kasei Co., Ltd.
  • dumbbell-shaped test piece was punched out from the obtained cured product in accordance with JIS K 6251.
  • the obtained test piece was subjected to a tensile test using a Tensilon tester (temperature 23°C, tensile speed 500 mm/min), and the modulus at 50% elongation (M50, unit: N/mm 2 ) and strength at break (Tmax , unit: N/mm 2 ) and elongation at break (E, unit: %) were measured.
  • M50 modulus at 50% elongation
  • Tmax unit: N/mm 2
  • E elongation at break
  • a curable composition containing Additive 2 in Table 4 was applied to the surface of one test piece, and the test piece was laminated and pressure-bonded to the surface of the other test piece to prepare a test piece.
  • the prepared test specimen was cured for 7 days in an atmosphere with a temperature of 23°C and a relative humidity of 50%, the spacer was removed, and then cured for 7 days in an atmosphere with a temperature of 50°C and a relative humidity of 65% to harden it.
  • a test piece was obtained.
  • a tensile shear test was conducted on each test piece using a Tensilon tester (temperature: 23° C., tensile speed: 5 mm/min).
  • the maximum point stress (Tmax, unit: N/mm 2 ) and the elongation at the maximum stress (Emax, unit: mm) were measured.
  • Shear property Emax is an index representing flexibility and elasticity. Although it depends on the purpose, if it is 1.0 (mm) or more, it is at a usable level. The peeled surface of the test piece after the shear test was visually observed, and the ratio of the area where the cured material layer (adhesive layer) was cohesively failed and peeled off on the entire peeled surface was calculated as the cohesive failure rate (%). .
  • the ratio of the area where the adhesive layer was peeled off at the interface and no resin remained on the test piece with respect to the entire peeled surface was calculated and defined as the interfacial peeling rate (%).
  • the results are shown in Table 3.
  • the "cohesive failure rate (%)” is most preferably 100 (%).
  • the "interface peeling rate (%)” is preferably smaller, and most preferably 0 (%).
  • Test specimens were prepared using a general formulation (Additive 2) and a formulation (Additive 3) with a bonding time of 1 minute or less, which is assumed to be used as an instant adhesive. Evaluation was made in accordance with the method described in No. 19 "Touch Dry Time Test". The shorter the time, the faster the "surface curing speed.” The results are shown in Table 3.
  • the polyether polyol obtained by the method for producing polyether polyol of the present invention can be used as raw materials for sealants or adhesives such as silylated urethane and modified silicone polymer, urethane foam (rigid urethane foam, flexible urethane foam), urethane prepolymer, It can be used as a raw material for polyurethane such as urethane elastomers and urethane resin adhesives.
  • the polyether polyol having a reactive silicon group obtained by the method for producing a polyether polyol having a reactive silicon group of the present invention can be used in a curable composition for sealants or adhesives.
  • sealing materials e.g., elastic sealing materials for construction, sealing materials for double-glazed glass, sealing materials for rust prevention and waterproofing of glass edges, sealing materials for the back side of solar cells, construction materials, etc.
  • Suitable are sealants for objects, sealants for ships, sealants for automobiles, sealants for roads), electrical insulation materials (insulation coating materials for electric wires and cables), adhesives, coating materials, and potting materials. Ideal for applications that require hardenability.

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Abstract

This method for producing a polyether polyol produces a polyether polyol by reacting a cyclic ether with an initiator which has a melting point of 150°C or less, while comprising 8 or more functional groups in the presence of a catalyst.

Description

ポリエーテルポリオールの製造方法、反応性ケイ素基を有するポリエーテルポリオールの製造方法、及びポリエーテルポリオールMethod for producing polyether polyol, method for producing polyether polyol having reactive silicon group, and polyether polyol

 本発明は、ポリエーテルポリオールの製造方法、反応性ケイ素基を有するポリエーテルポリオールの製造方法、及びポリエーテルポリオールに関し、特に、ポリエーテルポリオールの製造方法、該製造方法で得られたポリエーテルポリオールを用いて反応性ケイ素基を有するポリエーテルポリオールを製造する反応性ケイ素基を有するポリエーテルポリオールの製造方法、及びポリエーテルポリオールに関する。 The present invention relates to a method for producing a polyether polyol, a method for producing a polyether polyol having a reactive silicon group, and a polyether polyol, and particularly relates to a method for producing a polyether polyol, and a polyether polyol obtained by the method. The present invention relates to a method for producing a polyether polyol having a reactive silicon group, which is used to produce a polyether polyol having a reactive silicon group, and the polyether polyol.

 ポリエーテルポリオールは、ポリウレタン樹脂原料やノニオン系界面活性剤として用いられることが知られており、末端の水酸基を変性することによる硬化性材料の原料としても使用されている。反応性ケイ素基を有するポリエーテルポリオールは、室温においても、湿分等による反応性ケイ素基の加水分解反応等を伴うシロキサン結合の形成によって架橋し、ゴム状の硬化物が得られることが知られており、既に工業的に生産され、シーリング材、接着剤及び塗料等の用途に広く使用されている(例えば、特許文献1~3参照)。 Polyether polyols are known to be used as raw materials for polyurethane resins and nonionic surfactants, and are also used as raw materials for curable materials by modifying the terminal hydroxyl groups. It is known that polyether polyols having reactive silicon groups are crosslinked even at room temperature through the formation of siloxane bonds accompanied by a hydrolysis reaction of the reactive silicon groups due to moisture, etc., and a rubber-like cured product is obtained. It has already been industrially produced and widely used in applications such as sealants, adhesives, and paints (see, for example, Patent Documents 1 to 3).

特開2020-176169号公報Japanese Patent Application Publication No. 2020-176169 特開2009-46539号公報Japanese Patent Application Publication No. 2009-46539 中国特許出願公開第110922579号明細書China Patent Application Publication No. 110922579

 しかしながら、反応性ケイ素基を有するポリエーテルポリオールの原料として有用であるポリエーテルポリオールは、一般に、これまで使用されている官能基数が2~6の開始剤に一定の分子量に伸長させると、粘度が急激に上昇し、攪拌不可となり合成が難しいという問題がある。 However, polyether polyols, which are useful as raw materials for polyether polyols having reactive silicon groups, generally have a viscosity that decreases when elongated to a certain molecular weight using initiators with 2 to 6 functional groups, which have been used so far. There is a problem in that the concentration rises rapidly, making stirring impossible and making synthesis difficult.

 本発明は、上記事情に鑑みてなされたものであり、硬化物の柔軟性及び弾性を維持しつつ、表面硬化速度及びせん断強度の発現性が向上した反応性ケイ素基を有するポリエーテルポリオールの原料となるポリエーテルポリオールが容易に得られるポリエーテルポリオールの製造方法、該製造方法で得られたポリエーテルポリオールを用いて反応性ケイ素基を有するポリエーテルポリオールを製造する反応性ケイ素基を有するポリエーテルポリオールの製造方法、及びポリエーテルポリオールを提供する。 The present invention has been made in view of the above circumstances, and provides a raw material for polyether polyol having reactive silicon groups, which has improved surface curing speed and shear strength development while maintaining the flexibility and elasticity of the cured product. A method for producing a polyether polyol that easily yields a polyether polyol, and a polyether having a reactive silicon group for producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the production method. A method for producing a polyol and a polyether polyol are provided.

 本発明は、以下の態様を有する。
[1]官能基数が8以上であり、且つ、融点が150℃以下である開始剤と、環状エーテルとを、触媒の存在下で反応させて、ポリエーテルポリオールを製造する、ポリエーテルポリオールの製造方法。
[2]前記ポリエーテルポリオールの水酸基価換算分子量が20,000以上500,000以下である、上記[1]に記載のポリエーテルポリオールの製造方法。
[3]前記開始剤が高分岐構造を有する、上記[1]又は[2]に記載のポリエーテルポリオールの製造方法。
[4]前記開始剤の開始剤全体の水酸基における1級水酸基の割合が50~95%である、上記[1]~[3]のいずれかに記載のポリエーテルポリオールの製造方法。
[5]前記ポリエーテルポリオールの総不飽和度が0.01meq/g以下である、上記[1]~[4]のいずれかに記載のポリエーテルポリオールの製造方法。
[6]前記触媒が複合金属シアン化物錯体触媒である、上記[1]~[5]のいずれかに記載のポリエーテルポリオールの製造方法。
[7]前記環状エーテルを添加時間4~60時間でフィードして前記開始剤と反応させる、上記[1]~[6]のいずれかに記載のポリエーテルポリオールの製造方法。
[8]前記環状エーテルが、エチレンオキシド及びプロピレンオキシドの少なくともいずれかである、上記[1]~[7]のいずれかに記載のポリエーテルポリオールの製造方法。
[9]前記ポリエーテルポリオールの25℃における粘度が100,000mPa・s以下である、上記[1]~[8]のいずれかに記載のポリエーテルポリオールの製造方法。
[10]上記[1]~[9]のいずれかに記載のポリエーテルポリオールの製造方法で得られたポリエーテルポリオールを用いて反応性ケイ素基を有するポリエーテルポリオールを製造する反応性ケイ素基を有するポリエーテルポリオールの製造方法であって、前記ポリエーテルポリオールにおける水酸基を、下記(方法1)又は下記(方法2)により、下記式(1)で表される反応性ケイ素基を有する基に変換する、反応性ケイ素基を有するポリエーテルポリオールの製造方法。
(方法1)
 前記ポリエーテルポリオールにおける水酸基を不飽和基を含む基に変換してポリエーテルポリオール(a)を得、前記ポリエーテルポリオール(a)における前記不飽和基と、前記不飽和基と反応し得る基及び下式(1)で表される反応性ケイ素基とを有するシリル化剤(A)とを反応させる方法。
(方法2)
 前記ポリエーテルポリオールの水酸基と、前記水酸基と反応し得る基及び下式(1)で表される反応性ケイ素基とを有するシリル化剤(B)とを反応させる方法。
-SiR(X)3-a  (1)
(但し、式(1)中、Rは、炭素数1~20の1価の有機基であって、加水分解性基以外の有機基を示し、Xは水酸基、ハロゲン原子、又は加水分解性基を示す。aは0~2の整数である。aが2の場合、Rは、互いに同一でも異なっていてもよく、aが0又は1の場合、Xは、互いに同一でも異なっていてもよい。
[11]前記反応性ケイ素基を有するポリエーテルポリオールのシリル化率が60%以上である、上記[10]に記載の反応性ケイ素基を有するポリエーテルポリオールの製造方法。
[12]前記反応性ケイ素基を有するポリエーテルポリオールは、ウレタン結合を有する、上記[10]又は[11]に記載の反応性ケイ素基を有するポリエーテルポリオールの製造方法。
[13]高分岐構造を有し、ポリオキシアルキレン鎖を有し、水酸基である分子鎖末端を8個以上有するポリエーテルポリオールであって、前記ポリエーテルポリオールの水酸基価換算分子量が20,000~500,000である、ポリエーテルポリオール。
The present invention has the following aspects.
[1] Production of a polyether polyol by reacting an initiator with a functional group number of 8 or more and a melting point of 150°C or less and a cyclic ether in the presence of a catalyst to produce a polyether polyol. Method.
[2] The method for producing a polyether polyol according to [1] above, wherein the polyether polyol has a molecular weight in terms of hydroxyl value of 20,000 or more and 500,000 or less.
[3] The method for producing a polyether polyol according to [1] or [2] above, wherein the initiator has a highly branched structure.
[4] The method for producing a polyether polyol according to any one of [1] to [3] above, wherein the proportion of primary hydroxyl groups in the entire hydroxyl group of the initiator is 50 to 95%.
[5] The method for producing a polyether polyol according to any one of [1] to [4] above, wherein the polyether polyol has a total degree of unsaturation of 0.01 meq/g or less.
[6] The method for producing a polyether polyol according to any one of [1] to [5] above, wherein the catalyst is a multimetal cyanide complex catalyst.
[7] The method for producing a polyether polyol according to any one of [1] to [6] above, wherein the cyclic ether is fed for an addition time of 4 to 60 hours and reacted with the initiator.
[8] The method for producing a polyether polyol according to any one of [1] to [7] above, wherein the cyclic ether is at least one of ethylene oxide and propylene oxide.
[9] The method for producing a polyether polyol according to any one of [1] to [8] above, wherein the polyether polyol has a viscosity at 25° C. of 100,000 mPa·s or less.
[10] Producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the method for producing a polyether polyol according to any one of [1] to [9] above. A method for producing a polyether polyol having a polyether polyol comprising converting the hydroxyl group in the polyether polyol into a group having a reactive silicon group represented by the following formula (1) by the following (method 1) or the following (method 2). A method for producing a polyether polyol having a reactive silicon group.
(Method 1)
A polyether polyol (a) is obtained by converting the hydroxyl group in the polyether polyol into a group containing an unsaturated group, and a group capable of reacting with the unsaturated group in the polyether polyol (a) and a group capable of reacting with the unsaturated group; A method of reacting a silylating agent (A) with a reactive silicon group represented by the following formula (1).
(Method 2)
A method of reacting a hydroxyl group of the polyether polyol with a silylating agent (B) having a group capable of reacting with the hydroxyl group and a reactive silicon group represented by the following formula (1).
-SiR a (X) 3-a (1)
(However, in formula (1), R is a monovalent organic group having 1 to 20 carbon atoms and represents an organic group other than a hydrolyzable group, and X is a hydroxyl group, a halogen atom, or a hydrolyzable group. a is an integer from 0 to 2. When a is 2, R may be the same or different from each other, and when a is 0 or 1, X may be the same or different from each other. .
[11] The method for producing a polyether polyol having a reactive silicon group according to [10] above, wherein the silylation rate of the polyether polyol having a reactive silicon group is 60% or more.
[12] The method for producing a polyether polyol having a reactive silicon group according to [10] or [11] above, wherein the polyether polyol having a reactive silicon group has a urethane bond.
[13] A polyether polyol that has a highly branched structure, has a polyoxyalkylene chain, and has eight or more molecular chain terminals that are hydroxyl groups, and the polyether polyol has a molecular weight in terms of hydroxyl value of 20,000 or more. 500,000, a polyether polyol.

 本発明によれば、硬化物の柔軟性及び弾性を維持しつつ、表面硬化速度及びせん断強度の発現性が向上した反応性ケイ素基を有するポリエーテルポリオールの原料となるポリエーテルポリオールが容易に得られるポリエーテルポリオールの製造方法、該製造方法で得られたポリエーテルポリオールを用いて反応性ケイ素基を有するポリエーテルポリオールを製造する反応性ケイ素基を有するポリエーテルポリオールの製造方法、及びポリエーテルポリオールを提供できる。 According to the present invention, a polyether polyol that can be used as a raw material for a polyether polyol having a reactive silicon group, which has improved surface curing speed and shear strength development while maintaining flexibility and elasticity of the cured product, can be easily obtained. A method for producing a polyether polyol having a reactive silicon group, a method for producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the production method, and a polyether polyol having a reactive silicon group. can be provided.

 本明細書における用語の意味及び定義は、以下のとおりである。
 「~」で表される数値範囲は、~の前後の数値を下限値及び上限値とする数値範囲を意味する。
 「活性水素含有基」は、炭素原子に結合する水酸基、カルボキシ基、アミノ基、第1級アミンから1個の水素原子を除去した1価の官能基及びスルファニル基からなる群より選ばれる少なくとも1種の基である。
 「活性水素」とは、前記活性水素含有基に基づく水素原子、及び水の水酸基に基づく水素原子である。
 「開始剤」は、活性水素含有基を有する化合物である。
 「不飽和基」とは、不飽和性の二重結合を含む1価の基を意味する。特に断らない限り、ビニル基、アリル基、及びイソプロペニル基からなる群から選ばれる少なくとも1種の基である。
The meanings and definitions of terms used in this specification are as follows.
The numerical range represented by "~" means a numerical range whose lower and upper limits are the numbers before and after ~.
The "active hydrogen-containing group" is at least one selected from the group consisting of a hydroxyl group, a carboxy group, an amino group, a monovalent functional group obtained by removing one hydrogen atom from a primary amine, and a sulfanyl group bonded to a carbon atom. It is the basis of seeds.
"Active hydrogen" refers to a hydrogen atom based on the active hydrogen-containing group and a hydrogen atom based on a hydroxyl group of water.
An "initiator" is a compound that has an active hydrogen-containing group.
"Unsaturated group" means a monovalent group containing an unsaturated double bond. Unless otherwise specified, it is at least one group selected from the group consisting of a vinyl group, an allyl group, and an isopropenyl group.

 「オキシアルキレン重合体」とは、環状エーテルに基づく単位から形成されるポリオキシアルキレン鎖を有する重合体を意味する。
 ポリオキシアルキレン鎖を含む主鎖と前記主鎖に結合する末端基を有するポリオキシアルキレン重合体において、「末端基」は、前記ポリオキシアルキレン鎖中の酸素原子のうち、前記オキシアルキレン重合体の分子末端に最も近い酸素原子を含む原子団を意味する。
"Oxyalkylene polymer" means a polymer having polyoxyalkylene chains formed from cyclic ether-based units.
In a polyoxyalkylene polymer having a main chain containing a polyoxyalkylene chain and a terminal group bonded to the main chain, the "terminal group" refers to the oxygen atoms in the polyoxyalkylene chain that are present in the oxyalkylene polymer. Refers to the atomic group containing the oxygen atom closest to the end of the molecule.

 「前駆重合体」とは、反応性ケイ素基導入前の重合体であって、開始剤の活性水素に環状エーテルを重合させた末端基が水酸基であるオキシアルキレン重合体を意味する。
 「シリル化率」は、オキシアルキレン重合体の反応性ケイ素基、活性水素含有基及び不飽和基の数の合計に対する前記反応性ケイ素基の数の割合である。シリル化率の値は、NMR分析によって測定できる。また、シリル化剤により前駆重合体の誘導体の末端基に前記反応性ケイ素基を導入する際の、前駆重合体の誘導体の活性水素含有基及び不飽和基の数の合計に対する添加した前記シリル化剤のシリル基の数の割合(モル%)でもよい。
 「シリル化剤」とは、活性水素含有基又は不飽和基と反応する官能基と反応性ケイ素基とを有する化合物を意味する。
 「開始剤が高分岐構造を有する」とは、開始剤の官能基数が8以上であり、分岐構造を有し、開始剤全体の水酸基の50%以上が1級水酸基であることを意味する。
The term "precursor polymer" refers to a polymer before the introduction of reactive silicon groups, and is an oxyalkylene polymer in which a cyclic ether is polymerized to the active hydrogen of an initiator, and the terminal group is a hydroxyl group.
The "silylation rate" is the ratio of the number of reactive silicon groups to the total number of reactive silicon groups, active hydrogen-containing groups, and unsaturated groups of the oxyalkylene polymer. The value of the silylation rate can be determined by NMR analysis. Furthermore, when the reactive silicon group is introduced into the terminal group of the derivative of the precursor polymer by a silylating agent, the silylation agent added to the total number of active hydrogen-containing groups and unsaturated groups of the derivative of the precursor polymer It may also be the ratio (mol %) of the number of silyl groups in the agent.
"Silylating agent" means a compound having a functional group that reacts with an active hydrogen-containing group or an unsaturated group and a reactive silicon group.
"The initiator has a highly branched structure" means that the initiator has a functional group number of 8 or more, has a branched structure, and 50% or more of the hydroxyl groups in the entire initiator are primary hydroxyl groups.

 「水酸基価換算分子量(OHV価換算分子量)」とは、開始剤や前駆重合体の水酸基価をJIS K 1557(2007)に基づいて算出し、「56,100/(水酸基価)×(開始剤の活性水素の数、又は、前駆重合体の末端基の数)」として算出した値である。 "Hydroxyl value equivalent molecular weight (OHV value equivalent molecular weight)" is calculated by calculating the hydroxyl value of the initiator or precursor polymer based on JIS K 1557 (2007), and is calculated as "56,100/(hydroxyl value) x (initiator or the number of terminal groups in the precursor polymer).

 重合体の数平均分子量(以下、「Mn」と記す。)及び質量平均分子量(以下、「Mw」と記す。)は、GPC測定によって得られるポリスチレン換算分子量である。分子量分布は、MwとMnより算出した値であり、Mnに対するMwの比率(以下、「Mw/Mn」と記す。)である。 The number average molecular weight (hereinafter referred to as "Mn") and mass average molecular weight (hereinafter referred to as "Mw") of the polymer are polystyrene equivalent molecular weights obtained by GPC measurement. The molecular weight distribution is a value calculated from Mw and Mn, and is the ratio of Mw to Mn (hereinafter referred to as "Mw/Mn").

[ポリエーテルポリオールの製造方法]
 本発明のポリエーテルポリオールの製造方法は、官能基数が8以上であり、且つ、融点が150℃以下である開始剤と、環状エーテルとを、触媒の存在下で反応させて、ポリエーテルポリオールを製造する方法である。
 なお、本願明細書において、「開始剤と環状エーテルとを反応させる」とは、「開始剤(例えば、後述する合成例1におけるポリグリセリン)に対して環状エーテル(例えば、後述する合成例1におけるプロピレンオキシド)を直接反応させること」のみを意味するものではなく、「開始剤に対して環状エーテルを直接反応させること」に加えて、「開始剤と環状エーテルとの反応により生成された生成物(例えば、後述する合成例1におけるポリオール(b))に対して環状エーテルを反応させること」をも含んだ概念を意味する。
[Production method of polyether polyol]
The method for producing a polyether polyol of the present invention involves reacting an initiator with a functional group number of 8 or more and a melting point of 150°C or less with a cyclic ether in the presence of a catalyst to produce a polyether polyol. This is a method of manufacturing.
In addition, in the present specification, "to react an initiator with a cyclic ether" means "to react a cyclic ether (for example, in Synthesis Example 1 to be described later) with an initiator (for example, polyglycerin in Synthesis Example 1 to be described later)". This does not mean only "the direct reaction of propylene oxide)", but also "the direct reaction of the cyclic ether with the initiator", as well as "the direct reaction of the initiator with the cyclic ether". (For example, the concept includes "reacting a cyclic ether with polyol (b) in Synthesis Example 1, which will be described later)."

<開始剤>
 開始剤としては、官能基数が8以上であり、且つ、融点が150℃以下である限り、特に制限はなく、例えば、ポリグリセリン、トリペンタエリスリトール、ポリビニルアルコール、ポリグリセロール、などが挙げられる。
 これらの中でも、高分岐構造を有するものが好ましい。例えば、高分岐構造を有するポリグリセロールとしては、官能基数が8以上であり、直鎖状ポリグリセロール(下記構造式(a)参照)よりも枝分れした、分岐状ポリグリセロールが挙げられる。分岐状ポリグリセロールとしては、ハイパーブランチポリグリセロール(下記構造式(b)参照)、グリセロールデンドロン(下記構造式(c)参照)、及びポリグリセロールデンドリマー(下記構造式(d))参照)からなる群より選ばれる少なくとも一種が好ましく、ポリグリセロールデンドリマーがより好ましい。
 ここでの「開始剤全体の水酸基における1級水酸基である割合(存在比)」(以降、「1級化率」ともいう。)は、下記の方法により測定される。1級化率は、特許文献(特開2000-344881号公報)に記載の方法で、試料を無水トリフロロ酢酸でエステル化した後、H-NMRにより、1級水酸基由来のピーク面積及び2級水酸基由来のピーク面積を得て、下記式(X)により算出できる。
1級化率(%)=[a/(a+2×b)]× 100  式(X)
 但し、式中、aは4.3ppm付近の1級水酸基由来のピーク面積値、bは5.2ppm付近の2級水酸基由来のピーク面積値である。
 「開始剤全体の水酸基における1級水酸基である割合(存在比)」としては、特に制限はないが、末端変性しやすい点で、好ましくは50%以上、より好ましくは50~95%、さらに好ましくは55~90%である。
 なお、開始剤として常温で固体である糖類を用いることは、開始剤を含む反応液が高粘度化してしまい、溶媒や希釈剤(水、グリセリン)を用いないと重合ができないという点で、好ましくない。
<Initiator>
The initiator is not particularly limited as long as it has a functional group number of 8 or more and a melting point of 150° C. or less, and examples thereof include polyglycerin, tripentaerythritol, polyvinyl alcohol, polyglycerol, and the like.
Among these, those having a highly branched structure are preferred. For example, polyglycerol having a highly branched structure includes branched polyglycerol, which has 8 or more functional groups and is more branched than linear polyglycerol (see structural formula (a) below). Branched polyglycerols include a group consisting of hyperbranched polyglycerols (see structural formula (b) below), glycerol dendrons (see structural formula (c) below), and polyglycerol dendrimers (see structural formula (d) below). At least one selected from these is preferred, and polyglycerol dendrimers are more preferred.
The "proportion (abundance ratio) of primary hydroxyl groups among the hydroxyl groups in the entire initiator" (hereinafter also referred to as "primary conversion ratio") is measured by the following method. The primary conversion rate is determined by 1 H-NMR after esterifying a sample with trifluoroacetic anhydride using the method described in the patent document (Japanese Unexamined Patent Publication No. 2000-344881). It can be calculated by the following formula (X) by obtaining the peak area derived from the hydroxyl group.
Primary conversion rate (%) = [a/(a+2xb)] x 100 Formula (X)
However, in the formula, a is a peak area value derived from primary hydroxyl groups around 4.3 ppm, and b is a peak area value derived from secondary hydroxyl groups around 5.2 ppm.
The "proportion (abundance ratio) of primary hydroxyl groups among the hydroxyl groups in the entire initiator" is not particularly limited, but from the viewpoint of easy terminal modification, it is preferably 50% or more, more preferably 50 to 95%, and even more preferably is 55-90%.
Note that using a saccharide that is solid at room temperature as an initiator is preferable because the reaction solution containing the initiator becomes highly viscous and polymerization cannot be carried out without using a solvent or diluent (water, glycerin). do not have.

Figure JPOXMLDOC01-appb-C000001

 
Figure JPOXMLDOC01-appb-C000001

 

 開始剤の市販品の具体例としては、例えば、(1)株式会社ダイセル製のポリグリセリン(ハイパーブランチポリマー(下記構造式参照))((i)PGL10PSW(官能基数12、重合度10、融点:12℃、開始剤全体の水酸基における1級水酸基の割合(存在比):60%)、(ii)PGL20PW(官能基数22、重合度20、融点:17℃、開始剤全体の水酸基における1級水酸基の割合(存在比):65%)、(iii)PGL X(官能基数42、重合度40、融点:9℃、開始剤全体の水酸基における1級水酸基の割合(存在比):62%))、(2)阪本薬品工業株式会社製のポリグリセリン(直鎖状、官能基数12、開始剤全体の水酸基における1級水酸基の割合(存在比):17%)、(3)IP TECH(Instrumental Polymer Technologies)社製のデンドリマー(QUICK STAR)、などが挙げられる。

Figure JPOXMLDOC01-appb-C000002
Specific examples of commercially available initiators include (1) Polyglycerin (hyperbranched polymer (see structural formula below)) manufactured by Daicel Corporation ((i) PGL10PSW (number of functional groups 12, degree of polymerization 10, melting point: 12°C, proportion (abundance ratio) of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 60%), (ii) PGL20PW (number of functional groups 22, degree of polymerization 20, melting point: 17°C, primary hydroxyl groups in the hydroxyl groups of the entire initiator) (abundance ratio): 65%), (iii) PGL , (2) Polyglycerin manufactured by Sakamoto Pharmaceutical Co., Ltd. (linear, number of functional groups 12, proportion (abundance ratio) of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 17%), (3) IP TECH (Instrumental Polymer For example, a dendrimer (QUICK STAR) manufactured by TECHNOLOGIES, LTD.
Figure JPOXMLDOC01-appb-C000002

 開始剤の官能基数とは、開始剤1分子あたりの水酸基の数のことである。開始剤の官能基数としては、8以上である限り、特に制限はないが、好ましくは8~60であり、より好ましくは9~50であり、さらに好ましくは10~45である。
 前記開始剤の官能基数を8以上とすることにより、反応性ケイ素基を有するポリエーテルポリオールを得た場合、上記反応性ケイ素基を有するポリエーテルポリオールの硬化速度を向上でき、また、前記開始剤の官能基数を好ましい範囲内とすることにより、上記反応性ケイ素基を有するポリエーテルポリオールの硬化速度をより向上できる。
The number of functional groups of the initiator refers to the number of hydroxyl groups per molecule of the initiator. The number of functional groups in the initiator is not particularly limited as long as it is 8 or more, but it is preferably 8 to 60, more preferably 9 to 50, and still more preferably 10 to 45.
By setting the number of functional groups of the initiator to 8 or more, when a polyether polyol having a reactive silicon group is obtained, the curing speed of the polyether polyol having a reactive silicon group can be improved; By controlling the number of functional groups within a preferable range, the curing speed of the polyether polyol having reactive silicon groups can be further improved.

 開始剤の融点としては、150℃以下である限り、特に制限はないが、好ましくは-50~100℃、より好ましくは-50~90℃、さらに好ましくは-20~70℃、特に好ましくは5~60℃である。
 前記開始剤の融点を150℃以下とすることにより、開始剤の取り扱いが容易となるため、反応性を向上でき、また、前記開始剤の融点を好ましい範囲内とすることにより、得られたポリエーテルポリオールの取り扱いが容易となりやすい。
 なお、ここでの「開始剤の融点」は、後述する実施例と同様の方法で測定される。
The melting point of the initiator is not particularly limited as long as it is 150°C or lower, but preferably -50 to 100°C, more preferably -50 to 90°C, still more preferably -20 to 70°C, particularly preferably 5 ~60°C.
By setting the melting point of the initiator to 150° C. or lower, the initiator can be easily handled and reactivity can be improved, and by setting the melting point of the initiator within a preferable range, the obtained polyester Ether polyols tend to be easier to handle.
Note that the "melting point of the initiator" here is measured in the same manner as in the examples described later.

<環状エーテル>
 環状エーテルとしては、エチレンオキシド、プロピレンオキシド、1,2-ブチレンオキシド、2,3-ブチレンオキシド等のアルキレンオキシド;テトラヒドロフラン等のアルキレンオキシド以外の環状エーテル;などが挙げられる。これらは、1種単独でもよく、2種以上を併用してもよい。
 これらの中でも、反応性が良好である点で、エチレンオキシド(以下、「EO」とする)及びプロピレンオキシド(以下、「PO」とする)の少なくともいずれかが好ましく、POがより好ましい。
<Cyclic ether>
Examples of the cyclic ether include alkylene oxides such as ethylene oxide, propylene oxide, 1,2-butylene oxide, and 2,3-butylene oxide; and cyclic ethers other than alkylene oxides such as tetrahydrofuran. These may be used alone or in combination of two or more.
Among these, at least one of ethylene oxide (hereinafter referred to as "EO") and propylene oxide (hereinafter referred to as "PO") is preferred in terms of good reactivity, and PO is more preferred.

 環状エーテルをフィードして開始剤と反応させる際の添加時間(フィード時間)としては、特に制限はないが、生産が効率的となりやすい点で、好ましくは4~60時間、より好ましくは6~50時間、さらに好ましくは10~40時間である。
 なお、添加時間(フィード時間)は、反応スケールによって変動しない点で、反応スケールによって変動するフィード速度と異なる。
There is no particular restriction on the addition time (feed time) when feeding the cyclic ether and reacting it with the initiator, but it is preferably 4 to 60 hours, more preferably 6 to 50 hours, since production tends to be efficient. time, more preferably 10 to 40 hours.
Note that the addition time (feed time) differs from the feed rate, which varies depending on the reaction scale, in that it does not vary depending on the reaction scale.

 開始剤100質量部に対する環状エーテルの添加量としては、特に制限はないが、反応性ケイ素基を有するポリエーテルポリオールを得た場合、上記反応性ケイ素基を有するポリエーテルポリオールの硬化物における引張特性が良好となりやすい点で、好ましくは1,000~10,000質量部、より好ましくは2,000~9,000質量部、さらに好ましくは2,500~8,000質量部である。 There is no particular limit to the amount of cyclic ether added to 100 parts by mass of the initiator, but when a polyether polyol having reactive silicon groups is obtained, the tensile properties of the cured product of the polyether polyol having reactive silicon groups are The content is preferably from 1,000 to 10,000 parts by weight, more preferably from 2,000 to 9,000 parts by weight, and even more preferably from 2,500 to 8,000 parts by weight.

<触媒>
 触媒としては、従来公知の触媒を使用でき、例えば、KOHのようなアルカリ触媒、有機アルミニウム化合物とポルフィリンとを反応させて得られる錯体のような遷移金属化合物-ポルフィリン錯体触媒、複合金属シアン化物錯体触媒、ホスファゼン化合物からなる触媒、などが挙げられる。これらは、1種単独でもよく、2種以上を併用してもよい。
 これらの中でも、不飽和度が低いポリエーテルポリオール(前駆重合体)が得られやすい点で、複合金属シアン化物錯体触媒が好ましい。複合金属シアン化物錯体触媒は、従来公知の化合物を使用でき、複合金属シアン化物錯体を用いた重合体の製造方法も公知の方法を採用できる。例えば、国際公開第2003/062301号、国際公開第2004/067633号、特開2004-269776号公報、特開2005-15786号公報、国際公開第2013/065802号及び特開2015-010162号公報に開示される化合物及び製造方法を使用できる。
<Catalyst>
As the catalyst, conventionally known catalysts can be used, such as an alkali catalyst such as KOH, a transition metal compound-porphyrin complex catalyst such as a complex obtained by reacting an organoaluminum compound and a porphyrin, and a composite metal cyanide complex. Catalysts, catalysts made of phosphazene compounds, and the like. These may be used alone or in combination of two or more.
Among these, multi-metal cyanide complex catalysts are preferred, since polyether polyols (precursor polymers) with a low degree of unsaturation are easily obtained. A conventionally known compound can be used as the composite metal cyanide complex catalyst, and a known method can also be adopted as a method for producing a polymer using the composite metal cyanide complex. For example, WO 2003/062301, WO 2004/067633, JP 2004-269776, JP 2005-15786, WO 2013/065802, and JP 2015-010162 The disclosed compounds and methods of preparation can be used.

 開始剤100質量部に対する触媒の添加量としては、特に制限はないが、反応が早く進みやすい点で、好ましくは0.1~20質量部、より好ましくは1~10質量部、さらに好ましくは2~5質量部である。 There is no particular limit to the amount of catalyst added per 100 parts by mass of the initiator, but from the standpoint of facilitating rapid reaction, it is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass, and even more preferably 2 parts by mass. ~5 parts by mass.

〔ポリエーテルポリオール(前駆重合体)〕
 本発明のポリエーテルポリオール(前駆重合体)は、高分岐構造を有し、ポリオキシアルキレン鎖を有し、水酸基である分子鎖末端を8個以上有し、水酸基価換算分子量が20,000~500,000であるポリエーテルポリオールである。
 なお、ポリエーテルポリオール(前駆重合体)は、本発明のポリエーテルポリオールの製造方法により製造されたものであってもよく、本発明のポリエーテルポリオールの製造方法により製造されたものでなくてもよい。
[Polyether polyol (precursor polymer)]
The polyether polyol (precursor polymer) of the present invention has a highly branched structure, has a polyoxyalkylene chain, has eight or more molecular chain terminals that are hydroxyl groups, and has a molecular weight in terms of hydroxyl value of 20,000 to 20,000. 500,000 polyether polyol.
Note that the polyether polyol (precursor polymer) may be one produced by the method for producing polyether polyol of the present invention, or may not be produced by the method for producing polyether polyol of the present invention. good.

<高分岐構造>
 ポリエーテルポリオール(前駆重合体)の高分岐構造は、高分岐構造を有する開始剤に由来する構造である。高分岐構造を有する開始剤における水酸基部分から、環状エーテル由来のポリオキシアルキレン鎖が延びて形成された構造である。このような高分岐構造を有するポリエーテルポリオール(前駆重合体)は、「デンドリマー」や「多分岐ポリマー」と呼ばれることもある。「デンドリマー」や「多分岐ポリマー」は、中心点に存在する分岐点から延びた分子鎖がさらに分岐点を有し、中心点から遠くなるに従って末端数が増加していく構造である。
<Highly branched structure>
The highly branched structure of the polyether polyol (precursor polymer) is a structure derived from an initiator having a highly branched structure. This is a structure formed by a polyoxyalkylene chain derived from a cyclic ether extending from a hydroxyl group in an initiator having a highly branched structure. Polyether polyols (precursor polymers) having such a highly branched structure are sometimes called "dendrimers" or "hyperbranched polymers." A "dendrimer" or a "hyperbranched polymer" has a structure in which molecular chains extending from a branch point present at the center point have further branch points, and the number of terminals increases as the distance from the center point increases.

 「デンドリマー」は、高度に分岐したポリマー及びオリゴマーであり、いわゆる単分散集合体(monodisperse assemblies)と称される同じ世代の分子の集合の形態であってよく、また、多分散集合体(polydisperse assemblies)と称される異なる世代の集合体の形態であってもよい。
 「デンドリマー」の定義には、高密星型ポリマー(dense star polymer)、星爆発型ポリマー(starburst polymer)、棒状(rod-shaped)デンドリマー、アーボロール(arborols)、カスケード分子、橋かけデンドリマー、デンドリマー集合体、などが含まれる。
"Dendrimers" are highly branched polymers and oligomers, which can be in the form of collections of molecules of the same generation, so-called monodisperse assemblies, and also polydisperse assemblies. ) may be in the form of a collection of different generations.
Definitions of "dendrimer" include dense star polymers, starburst polymers, rod-shaped dendrimers, arborols, cascade molecules, cross-linked dendrimers, dendrimer aggregates. , etc. are included.

 「多分岐ポリマー」は、一般的にコアの周囲に分岐構造を有する分子構造体である。その構造は一般的に対称性を欠き、「多分岐ポリマー」の構築に使用されるモノマー又はベース単位は様々な種類のもので、その分布は一様ではない。ポリマーの分岐部は様々な種類及び長さのものとできる。ベース単位又はモノマーの数は、分岐が異なるのに応じて異なり得る。また、「多分岐ポリマー」の定義には、橋かけポリマー(bridged polymers)などが含まれる。 A "hyperbranched polymer" is a molecular structure that generally has a branched structure around a core. The structure generally lacks symmetry, and the monomers or base units used to construct the "hyperbranched polymer" are of various types and their distribution is not uniform. Polymer branches can be of various types and lengths. The number of base units or monomers can be different depending on the different branching. The definition of "hyperbranched polymer" also includes bridged polymers and the like.

<ポリオキシアルキレン鎖>
 ポリオキシアルキレン鎖としては、例えば、ポリオキシプロピレン鎖、ポリオキシエチレン鎖、ポリ(オキシ-2-エチルエチレン)鎖、ポリ(オキシ-1、2-ジメチルエチレン)鎖、ポリ(オキシテトラメチレン)鎖、ポリ(オキシエチレン・オキシプロピレン)鎖、ポリ(オキシプロピレン・オキシ-2-エチルエチレン)鎖、などが挙げられる。ポリオキシアルキレン鎖は2種以上のオキシアルキレン基を有する共重合鎖であってもよい。共重合鎖はブロック共重合鎖であってもよく、ランダム共重合鎖であってもよい。
 これらの中でも、反応性ケイ素基を有するポリエーテルポリオールを得た場合、上記反応性ケイ素基を有するポリエーテルポリオールの引張特性やせん断強度が向上しやすい点で、ポリオキシプロピレン鎖及びポリ(オキシエチレン・オキシプロピレン)鎖が好ましく、ポリオキシプロピレン鎖がより好ましい。
<Polyoxyalkylene chain>
Examples of polyoxyalkylene chains include polyoxypropylene chains, polyoxyethylene chains, poly(oxy-2-ethylethylene) chains, poly(oxy-1,2-dimethylethylene) chains, and poly(oxytetramethylene) chains. , poly(oxyethylene/oxypropylene) chain, poly(oxypropylene/oxy-2-ethylethylene) chain, and the like. The polyoxyalkylene chain may be a copolymer chain having two or more types of oxyalkylene groups. The copolymer chain may be a block copolymer chain or a random copolymer chain.
Among these, polyoxypropylene chains and poly(oxyethylene) tend to improve the tensile properties and shear strength of polyether polyols having reactive silicon groups.・Oxypropylene) chains are preferred, and polyoxypropylene chains are more preferred.

<分子鎖末端>
 ポリエーテルポリオール(前駆重合体)は、水酸基である分子鎖末端を8個以上有する。ポリエーテルポリオール(前駆重合体)における水酸基である分子鎖末端は、反応性ケイ素基を有するポリエーテルポリオールを得た場合、上記反応性ケイ素基を有するポリエーテルポリオールの引張特性やせん断強度が向上しやすい点で、好ましくは8~60個、より好ましくは9~50個、さらに好ましくは10~45個である。
 ポリエーテルポリオール(前駆重合体)は、水酸基である分子鎖末端を8個以上有すると、硬化物のタックフリータイムが短く、深部硬化性に優れる。
 ポリエーテルポリオール(前駆重合体)におけるポリオキシアルキレン鎖の末端基は水酸基である。ポリオキシアルキレン鎖がPO由来のポリオキシプロピレン鎖である場合は、ポリオキシアルキレン鎖の末端基の水酸基は2級水酸基であり、EO由来のポリオキシエチレン鎖である場合は、ポリオキシアルキレン鎖の末端基の水酸基は1級水酸基である。
<Molecular chain end>
The polyether polyol (precursor polymer) has eight or more molecular chain terminals that are hydroxyl groups. The molecular chain terminals, which are hydroxyl groups in the polyether polyol (precursor polymer), improve the tensile properties and shear strength of the polyether polyol having reactive silicon groups when a polyether polyol having reactive silicon groups is obtained. In terms of ease of use, the number is preferably 8 to 60, more preferably 9 to 50, and even more preferably 10 to 45.
When the polyether polyol (precursor polymer) has eight or more molecular chain terminals that are hydroxyl groups, the tack-free time of the cured product is short and the cured product has excellent deep curability.
The terminal group of the polyoxyalkylene chain in the polyether polyol (precursor polymer) is a hydroxyl group. When the polyoxyalkylene chain is a polyoxypropylene chain derived from PO, the hydroxyl group at the terminal group of the polyoxyalkylene chain is a secondary hydroxyl group, and when it is a polyoxyethylene chain derived from EO, the hydroxyl group of the terminal group of the polyoxyalkylene chain is a secondary hydroxyl group. The terminal hydroxyl group is a primary hydroxyl group.

 ポリエーテルポリオール(前駆重合体)の水酸基価換算分子量としては、特に制限はないが、反応性ケイ素基を有するポリエーテルポリオールを得た場合、上記反応性ケイ素基を有するポリエーテルポリオールの引張特性が向上しやすい点で、好ましくは20,000~500,000、より好ましくは20,000~300,000、さらに好ましくは25,000~250,000、さらに好ましくは30,000~200,000である。
 なお、ここでの「ポリエーテルポリオール(前駆重合体)の水酸基価換算分子量」は、後述する実施例と同様の方法で測定される。
There is no particular restriction on the molecular weight in terms of hydroxyl value of the polyether polyol (precursor polymer), but when a polyether polyol having reactive silicon groups is obtained, the tensile properties of the polyether polyol having reactive silicon groups are In terms of easy improvement, it is preferably 20,000 to 500,000, more preferably 20,000 to 300,000, even more preferably 25,000 to 250,000, and even more preferably 30,000 to 200,000. .
Note that the "molecular weight in terms of hydroxyl value of the polyether polyol (precursor polymer)" herein is measured by the same method as in the examples described later.

 ポリエーテルポリオール(前駆重合体)の総不飽和度(USV)としては、特に制限はないが、末端変性しやすい点で、好ましくは0.01meq/g以下、より好ましくは0.001~0.009meq/g、さらに好ましくは0.003~0.008meq/gである。
 なお、ここでの「ポリエーテルポリオール(前駆重合体)の総不飽和度(USV)」は、後述する実施例と同様の方法で測定される。
The total unsaturation degree (USV) of the polyether polyol (precursor polymer) is not particularly limited, but from the viewpoint of easy terminal modification, it is preferably 0.01 meq/g or less, more preferably 0.001 to 0.0. 009 meq/g, more preferably 0.003 to 0.008 meq/g.
Note that the "total unsaturation degree (USV) of polyether polyol (precursor polymer)" here is measured by the same method as in the examples described later.

 ポリエーテルポリオール(前駆重合体)の25℃における粘度としては、特に制限はないが、取り扱いやすい点で、好ましくは100,000mPa・s以下、より好ましくは1,000~80,000mPa・s、さらに好ましくは2,000~50,000mPa・sである。
 なお、ここでの「ポリエーテルポリオール(前駆重合体)の25℃における粘度」は、後述する実施例と同様の方法で測定される。
The viscosity of the polyether polyol (precursor polymer) at 25°C is not particularly limited, but from the viewpoint of ease of handling, it is preferably 100,000 mPa·s or less, more preferably 1,000 to 80,000 mPa·s, and Preferably it is 2,000 to 50,000 mPa·s.
Note that the "viscosity of the polyether polyol (precursor polymer) at 25°C" here is measured by the same method as in the examples described later.

[反応性ケイ素基を有するポリエーテルポリオールの製造方法]
 本発明の反応性ケイ素基を有するポリエーテルポリオールの製造方法は、本発明のポリエーテルポリオールの製造方法で得られたポリエーテルポリオールを用いて反応性ケイ素基を有するポリエーテルポリオールを製造するものであって、前記ポリエーテルポリオールにおける水酸基を、下記(方法1)又は下記(方法2)により、下記式(1)で表される反応性ケイ素基を有する基に変換するものである。
 本発明の反応性ケイ素基を有するポリエーテルポリオールの製造方法により製造される反応性ケイ素基を有するポリエーテルポリオールは、ウレタン結合を有することが好ましい。
(方法1)
 前記ポリエーテルポリオールにおける水酸基を不飽和基を含む基に変換してポリエーテルポリオール(a)を得、前記ポリエーテルポリオール(a)における前記不飽和基と、前記不飽和基と反応し得る基及び下式(1)で表される反応性ケイ素基とを有するシリル化剤(A)とを反応させる方法。
(方法2)
 前記ポリエーテルポリオールの水酸基と、前記水酸基と反応し得る基及び下式(1)で表される反応性ケイ素基とを有するシリル化剤(B)とを反応させる方法。
-SiR(X)3-a  (1)
(但し、式(1)中、Rは、炭素数1~20の1価の有機基であって、加水分解性基以外の有機基を示し、Xは水酸基、ハロゲン原子、又は加水分解性基を示す。aは0~2の整数である。aが2の場合、Rは、互いに同一でも異なっていてもよく、aが0又は1の場合、Xは、互いに同一でも異なっていてもよい。)
[Production method of polyether polyol having reactive silicon group]
The method for producing a polyether polyol having a reactive silicon group of the present invention is for producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the method for producing a polyether polyol of the present invention. The hydroxyl group in the polyether polyol is converted into a group having a reactive silicon group represented by the following formula (1) by the following (method 1) or the following (method 2).
The polyether polyol having a reactive silicon group produced by the method for producing a polyether polyol having a reactive silicon group of the present invention preferably has a urethane bond.
(Method 1)
A polyether polyol (a) is obtained by converting the hydroxyl group in the polyether polyol into a group containing an unsaturated group, and a group capable of reacting with the unsaturated group in the polyether polyol (a) and a group capable of reacting with the unsaturated group; A method of reacting a silylating agent (A) with a reactive silicon group represented by the following formula (1).
(Method 2)
A method of reacting a hydroxyl group of the polyether polyol with a silylating agent (B) having a group capable of reacting with the hydroxyl group and a reactive silicon group represented by the following formula (1).
-SiR a (X) 3-a (1)
(However, in formula (1), R is a monovalent organic group having 1 to 20 carbon atoms and represents an organic group other than a hydrolyzable group, and X is a hydroxyl group, a halogen atom, or a hydrolyzable group. a is an integer from 0 to 2. When a is 2, R may be the same or different from each other, and when a is 0 or 1, X may be the same or different from each other. .)

 前記式(1)において、Rは炭素数1~20の1価の有機基を示す。Rは加水分解性基を含まない。
 Rは、炭素数1~20の炭化水素基及びトリオルガノシロキシ基からなる群から選ばれる少なくとも1種が好ましい。
In the formula (1), R represents a monovalent organic group having 1 to 20 carbon atoms. R does not contain a hydrolyzable group.
R is preferably at least one selected from the group consisting of a hydrocarbon group having 1 to 20 carbon atoms and a triorganosiloxy group.

 Rは、アルキル基、シクロアルキル基、アリール基、α-クロロアルキル基及びトリオルガノシロキシ基からなる群から選ばれる少なくとも1種であることが好ましい。炭素数1~4の直鎖又は分岐のアルキル基、シクロヘキシル基、フェニル基、ベンジル基、α-クロロメチル基、トリメチルシロキシ基、トリエチルシロキシ基及びトリフェニルシロキシ基からなる群から選ばれる少なくとも1種であることがより好ましい。反応性ケイ素基を有するポリエーテルポリオールの硬化性と硬化性組成物の安定性が良いとの観点で、メチル基又はエチル基がさらに好ましい。硬化物の硬化速度が速い点からα-クロロメチル基がさらに好ましい。容易に入手できる点からメチル基がさらに好ましい。 Preferably, R is at least one member selected from the group consisting of an alkyl group, a cycloalkyl group, an aryl group, an α-chloroalkyl group, and a triorganosiloxy group. At least one member selected from the group consisting of a linear or branched alkyl group having 1 to 4 carbon atoms, a cyclohexyl group, a phenyl group, a benzyl group, an α-chloromethyl group, a trimethylsiloxy group, a triethylsiloxy group, and a triphenylsiloxy group. It is more preferable that From the viewpoint of good curability of the polyether polyol having a reactive silicon group and good stability of the curable composition, a methyl group or an ethyl group is more preferable. α-chloromethyl group is more preferred since the cured product has a fast curing speed. A methyl group is more preferred because it is easily available.

 前記式(1)において、Xは水酸基、ハロゲン原子、又は加水分解性基を示す。Xは互いに同一でも異なっていてもよい。
 加水分解性基としては、例えば、水素原子、アルコキシ基、アシルオキシ基、ケトキシメート基、アミノ基、アミド基、酸アミド基、アミノオキシ基、スルファニル基、アルケニルオキシ基、などが挙げられる。
 これらの中でも、加水分解性が穏やかで取扱いやすいという点で、アルコキシ基が好ましい。アルコキシ基は、メトキシ基、エトキシ基又はイソプロポキシ基が好ましく、メトキシ基又はエトキシ基がより好ましい。アルコキシ基がメトキシ基又はエトキシ基であると、シロキサン結合を速やかに形成し硬化物中に架橋構造を形成しやすく、硬化物の物性値が良好となりやすい。
In the formula (1), X represents a hydroxyl group, a halogen atom, or a hydrolyzable group. X may be the same or different.
Examples of the hydrolyzable group include a hydrogen atom, an alkoxy group, an acyloxy group, a ketoximate group, an amino group, an amide group, an acid amide group, an aminooxy group, a sulfanyl group, and an alkenyloxy group.
Among these, alkoxy groups are preferred because they are mildly hydrolyzable and easy to handle. The alkoxy group is preferably a methoxy group, an ethoxy group or an isopropoxy group, and more preferably a methoxy group or an ethoxy group. When the alkoxy group is a methoxy group or an ethoxy group, siloxane bonds are quickly formed, a crosslinked structure is easily formed in the cured product, and the physical properties of the cured product are likely to be good.

 前記式(1)において、aは0~2の整数である。aが2の場合、Rは互いに同一でも異なってもよい。aが0又は1の場合、Xは互いに同一でも異なってもよい。硬化性が良好となるため、aは0が好ましい。 In the above formula (1), a is an integer from 0 to 2. When a is 2, R may be the same or different. When a is 0 or 1, X may be the same or different. Since curability becomes good, a is preferably 0.

 前記式(1)で表される反応性ケイ素基としては、例えば、トリメトキシシリル基、トリエトキシシリル基、トリイソプロポキシシリル基、トリス(2-プロペニルオキシ)シリル基、トリアセトキシシリル基、メチルジメトキシシリル基、メチルジエトキシシリル基、エチルジメトキシシリル基、メチルジイソプロポキシシリル基、(α-クロロメチル)ジメトキシシリル基、(α-クロロメチル)ジエトキシシリル基、などが挙げられる。
 これらの中でも、活性が高く良好な硬化性が得られるという点で、トリメトキシシリル基、トリエトキシシリル基、メチルジメトキシシリル基、メチルジエトキシシリル基が好ましく、メチルジメトキシシリル基、トリメトキシシリル基がより好ましい。
Examples of the reactive silicon group represented by the formula (1) include trimethoxysilyl group, triethoxysilyl group, triisopropoxysilyl group, tris(2-propenyloxy)silyl group, triacetoxysilyl group, and methyl. Examples include dimethoxysilyl group, methyldiethoxysilyl group, ethyldimethoxysilyl group, methyldiisopropoxysilyl group, (α-chloromethyl)dimethoxysilyl group, (α-chloromethyl)diethoxysilyl group, and the like.
Among these, trimethoxysilyl group, triethoxysilyl group, methyldimethoxysilyl group, and methyldiethoxysilyl group are preferable because they have high activity and good curability, and methyldimethoxysilyl group and trimethoxysilyl group are preferable. is more preferable.

 反応性ケイ素基を有するポリエーテルポリオールは、前記式(1)で表される反応性ケイ素基を有するため、反応性ケイ素基を有するポリエーテルポリオールを含有する硬化性組成物は、硬化性に優れる。 Since the polyether polyol having a reactive silicon group has a reactive silicon group represented by the above formula (1), a curable composition containing a polyether polyol having a reactive silicon group has excellent curability. .

 反応性ケイ素基を有するポリエーテルポリオールにおける末端基は、下式(2)又は下式(3)で表される基を含んでもよい。下式(3)におけるXは、下式(4)~(7)のいずれかで表される1価の基である。
 下式(2)及び下式(4)~(7)におけるSiは、前記式(1)で表される反応性ケイ素基を示す。1つの末端基に複数のSiが存在する場合、それらは互いに同一でも異なってもよい。
The terminal group in the polyether polyol having a reactive silicon group may include a group represented by the following formula (2) or the following formula (3). X 1 in the following formula (3) is a monovalent group represented by any of the following formulas (4) to (7).
Si 1 in the following formula (2) and the following formulas (4) to (7) represents a reactive silicon group represented by the above formula (1). When a plurality of Si 1 's are present in one terminal group, they may be the same or different from each other.

Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003

 式(2)において、R、Rは、それぞれ独立に炭素数1~6の2価の結合基を示し、前記結合基中に存在する炭素原子に結合している原子は、炭素原子、水素原子、酸素原子、窒素原子、又は硫黄原子である。
 R、Rとしては、例えば、-CH-、-C-、-C-、-C-、-C10-、-C12-、-C(CH-、-CHO-、-CH-O-CH-、-CH-O-CH-O-CH-、-C=C-、-C≡C-、-C(=O)-、-C(=O)-O-、-C(=O)-NH-、-CH=N-、-CH=N-N=CH-、などが挙げられる。
 これらの中でも、Rは-CH-O-CH-、-CHO-、-CH-が好ましく、-CH-O-CH-がより好ましい。また、Rは、-CH-、-C-が好ましく、-CH-がより好ましい。
In formula (2), R 1 and R 3 each independently represent a divalent bonding group having 1 to 6 carbon atoms, and the atoms bonded to the carbon atoms present in the bonding group are carbon atoms, A hydrogen atom, an oxygen atom, a nitrogen atom, or a sulfur atom.
Examples of R 1 and R 3 include -CH 2 -, -C 2 H 4 -, -C 3 H 6 -, -C 4 H 8 -, -C 5 H 10 -, -C 6 H 12 -, -C(CH 3 ) 2 -, -CH 2 O-, -CH 2 -O-CH 2 -, -CH 2 -O-CH 2 -O-CH 2 -, -C=C-, -C≡C -, -C(=O)-, -C(=O)-O-, -C(=O)-NH-, -CH=N-, -CH=N-N=CH-, etc. .
Among these, R 1 is preferably -CH 2 -O-CH 2 -, -CH 2 O-, or -CH 2 -, more preferably -CH 2 -O-CH 2 -. Furthermore, R 3 is preferably -CH 2 - or -C 2 H 4 -, more preferably -CH 2 -.

 式(2)におけるR、Rは、それぞれ独立に水素原子又は炭素数1~10の1価の炭化水素基である。
 前記炭化水素基としては、直鎖又は分岐の炭素数1~10のアルキル基が好ましい。
 直鎖のアルキル基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、などが挙げられる。
 分岐のアルキル基としては、例えば、イソプロピル基、s-ブチル基、t-ブチル基、2-メチルブチル基、2-エチルブチル基、2-プロピルブチル基、3-メチルブチル基、3-エチルブチル基、3-プロピルブチル基、2-メチルペンチル基、2-エチルペンチル基、2-プロピルペンチル基、3-メチルペンチル基、3-エチルペンチル基、3-プロピルペンチル基、4-メチルペンチル基、4-エチルペンチル基、4-プロピルペンチル基、2-メチルヘキシル基、2-エチルヘキシル基、2-プロピルヘキシル基、3-メチルヘキシル基、3-エチルヘキシル基、3-プロピルヘキシル基、4-メチルヘキシル基、4-エチルヘキシル基、4-プロピルヘキシル基、5-メチルヘキシル基、5-エチルヘキシル基、5-プロピルヘキシル基、などが挙げられる。
 これらの中でも、R、Rは、それぞれ独立に、水素原子、メチル基又はエチル基が好ましく、水素原子又はメチル基がより好ましい。
R 2 and R 4 in formula (2) are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
The hydrocarbon group is preferably a linear or branched alkyl group having 1 to 10 carbon atoms.
Examples of the straight-chain alkyl group include a methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, and octyl group.
Examples of the branched alkyl group include isopropyl group, s-butyl group, t-butyl group, 2-methylbutyl group, 2-ethylbutyl group, 2-propylbutyl group, 3-methylbutyl group, 3-ethylbutyl group, 3- Propylbutyl group, 2-methylpentyl group, 2-ethylpentyl group, 2-propylpentyl group, 3-methylpentyl group, 3-ethylpentyl group, 3-propylpentyl group, 4-methylpentyl group, 4-ethylpentyl group group, 4-propylpentyl group, 2-methylhexyl group, 2-ethylhexyl group, 2-propylhexyl group, 3-methylhexyl group, 3-ethylhexyl group, 3-propylhexyl group, 4-methylhexyl group, 4- Examples include ethylhexyl group, 4-propylhexyl group, 5-methylhexyl group, 5-ethylhexyl group, 5-propylhexyl group, and the like.
Among these, R 2 and R 4 are each independently preferably a hydrogen atom, a methyl group, or an ethyl group, and more preferably a hydrogen atom or a methyl group.

 式(2)におけるnは、1~10の整数を示し、1~7が好ましく、1~5がより好ましく、1がさらに好ましい。 In formula (2), n represents an integer of 1 to 10, preferably 1 to 7, more preferably 1 to 5, and even more preferably 1.

Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004

 式(3)において、Rは、単結合又は炭素数1~6の2価の結合基を示し、前記結合基中に存在する炭素原子に結合している原子は、炭素原子、水素原子、酸素原子、窒素原子、又は硫黄原子である。
 Rにおける2価の結合基の例示は、前記R、Rにおける2価の結合基の例示と同様である。
 Rは、単結合又は炭素数1~4の炭化水素基が好ましく、単結合、炭素数1~3のアルキレン基がより好ましく、単結合又はメチレン基がさらに好ましい。
In formula (3), R 5 represents a single bond or a divalent bonding group having 1 to 6 carbon atoms, and the atoms bonded to the carbon atoms present in the bonding group are carbon atoms, hydrogen atoms, It is an oxygen atom, a nitrogen atom, or a sulfur atom.
Examples of the divalent bonding group for R 5 are the same as those for the divalent bonding group for R 1 and R 3 above.
R 5 is preferably a single bond or a hydrocarbon group having 1 to 4 carbon atoms, more preferably a single bond or an alkylene group having 1 to 3 carbon atoms, and even more preferably a single bond or a methylene group.

 式(6)において、Rは、水素原子又は炭素数1~10の1価の炭化水素基を示す。
 Rにおける1価の炭化水素基の例示は、前記R、Rにおける1価の炭化水素基の例示と同じである。
 Rは、水素原子、メチル基、エチル基が好ましく、水素原子又はメチル基がより好ましい。
In formula (6), R 6 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
Examples of the monovalent hydrocarbon group for R 6 are the same as the monovalent hydrocarbon groups for R 2 and R 4 above.
R 6 is preferably a hydrogen atom, a methyl group, or an ethyl group, and more preferably a hydrogen atom or a methyl group.

 式(7)におけるR、Rは、それぞれ独立に水素原子又は炭素数1~9の1価の炭化水素基である。
 前記炭化水素基としては、直鎖又は分岐の炭素数1~9のアルキル基が好ましい。R、Rとしてのアルキル基の例示は、前記R、Rとしてのアルキル基の例示と同じである。
 R、Rは、いずれも水素原子であることが好ましい。
R 7 and R 8 in formula (7) are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 9 carbon atoms.
The hydrocarbon group is preferably a linear or branched alkyl group having 1 to 9 carbon atoms. Examples of the alkyl groups as R 7 and R 8 are the same as the examples of the alkyl groups as R 2 and R 4 above.
It is preferable that R 7 and R 8 are both hydrogen atoms.

<シリル化剤(A)>
 シリル化剤(A)としては、例えば、不飽和基と反応して結合を形成し得る基(例えばスルファニル基)及び前記反応性ケイ素基の両方を有する化合物、ヒドロシラン化合物(例えばHSiR(X)3-a、ただし、X、R及びaは前記式(1)と同様である。)、などが挙げられる。
 シリル化剤(A)の具体例としては、例えば、トリメトキシシラン、トリエトキシシラン、トリイソプロポキシシラン、トリス(2-プロペニルオキシ)シラン、トリアセトキシシラン、メチルジメトキシシラン、メチルジエトキシシラン、エチルジメトキシシラン、メチルジイソプロポキシシラン、(α-クロロメチル)ジメトキシシラン、(α-クロロメチル)ジエトキシシラン、3-メルカプトプロピルトリメトキシシラン、などが挙げられる。
 これらの中でも、活性が高く良好な硬化性が得られる点で、トリメトキシシラン、トリエトキシシラン、メチルジメトキシシラン、メチルジエトキシシランが好ましく、メチルジメトキシシラン又はトリメトキシシランがより好ましい。
<Silylating agent (A)>
As the silylating agent (A), for example, a compound having both a group capable of reacting with an unsaturated group to form a bond (for example, a sulfanyl group) and the above-mentioned reactive silicon group, a hydrosilane compound (for example, HSiR a (X) 3-a , where X, R and a are the same as in formula (1) above), and the like.
Specific examples of the silylating agent (A) include trimethoxysilane, triethoxysilane, triisopropoxysilane, tris(2-propenyloxy)silane, triacetoxysilane, methyldimethoxysilane, methyldiethoxysilane, ethyl Examples include dimethoxysilane, methyldiisopropoxysilane, (α-chloromethyl)dimethoxysilane, (α-chloromethyl)diethoxysilane, 3-mercaptopropyltrimethoxysilane, and the like.
Among these, trimethoxysilane, triethoxysilane, methyldimethoxysilane, and methyldiethoxysilane are preferred, and methyldimethoxysilane or trimethoxysilane is more preferred since they have high activity and good curability.

 シリル化剤(A)の添加量としては、特に制限はないが、シリル化剤をより効率よく反応させる点で、変換された不飽和基を含む基を有するポリエーテルポリオール(a)における不飽和基のモル数に対して、好ましくは0.5~1.5当量、より好ましくは0.7~1.3当量、さらに好ましくは0.8~1.2当量である。 The amount of the silylating agent (A) to be added is not particularly limited, but from the viewpoint of making the silylating agent react more efficiently, The amount is preferably 0.5 to 1.5 equivalents, more preferably 0.7 to 1.3 equivalents, and even more preferably 0.8 to 1.2 equivalents, based on the number of moles of the group.

<シリル化剤(B)>
 シリル化剤(B)としては、特開2011-178955号公報に記載される従来公知のイソシアネートシラン化合物を使用でき、例えば、1-イソシアネートメチルジメトキシメチルシラン、1-イソシアネートメチルジエトキシエチルシラン、3-イソシアネートプロピルメチルジメトキシシラン、3-イソシアネートプロピルメチルジエトキシシラン、3-イソシアネートプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン、イソシアネートメチルメチルジメトキシシラン、イソシアネートメチルメチルジエトキシシラン、イソシアネートメチルトリメトキシシラン、イソシアネートメチルトリエトキシシラン、などが挙げられる。
 これらの中でも、反応性がより良好である点で、3-イソシアネートプロピルトリメトキシシランが好ましい。
<Silylating agent (B)>
As the silylating agent (B), conventionally known isocyanate silane compounds described in JP-A No. 2011-178955 can be used, such as 1-isocyanatemethyldimethoxymethylsilane, 1-isocyanatemethyldiethoxyethylsilane, -Isocyanatepropylmethyldimethoxysilane, 3-Isocyanatepropylmethyldiethoxysilane, 3-Isocyanatepropyltrimethoxysilane, 3-Isocyanatepropyltriethoxysilane, Isocyanatemethylmethyldimethoxysilane, Isocyanatemethylmethyldiethoxysilane, Isocyanatemethyltrimethoxysilane , isocyanate methyltriethoxysilane, and the like.
Among these, 3-isocyanatepropyltrimethoxysilane is preferred because it has better reactivity.

 ポリエーテルポリオール(前駆重合体)の水酸基に対するシリル化剤(B)のイソシアネート基のモル比(NCO/OHモル比)としては、特に制限はないが、末端変性の割合を制御しやすい点で、好ましくは0.5~1.5、より好ましくは0.7~1.3、さらに好ましくは0.8~1.2である。 There is no particular restriction on the molar ratio (NCO/OH molar ratio) of the isocyanate groups of the silylating agent (B) to the hydroxyl groups of the polyether polyol (precursor polymer), but from the viewpoint of easy control of the terminal modification ratio, It is preferably 0.5 to 1.5, more preferably 0.7 to 1.3, and even more preferably 0.8 to 1.2.

 前駆重合体の1つの末端基に対して不飽和基を、1つの末端基あたり1.0個以下導入した後、前記不飽和基とシリル化剤(A)を反応させる方法、又は前記前駆重合体の末端基の活性水素含有基とシリル化剤(B)をウレタン化反応させる方法は、従来公知の方法を使用でき、例えば、特公昭45-36319号公報、特開昭50-156599号公報、特開昭61-197631号公報、特開平3-72527号公報、特開平8-231707号公報、特開2011-178955号公報、米国特許3632557号、米国特許4960844号の各公報に提案されている方法、などが挙げられる。 A method in which 1.0 or less unsaturated groups are introduced into one end group of a precursor polymer, and then the unsaturated group is reacted with a silylating agent (A), or the precursor polymer Conventionally known methods can be used for the urethanization reaction between the active hydrogen-containing group of the terminal group of the coalescence and the silylating agent (B). , JP-A-61-197631, JP-A-3-72527, JP-A-8-231707, JP-A-2011-178955, US Pat. No. 3,632,557, and US Pat. No. 4,960,844. For example, how to

 また、ポリエーテルポリオール(前駆重合体)の1つの末端基に対して不飽和基を、末端基あたりの平均で1.0個より多く導入した後、前記不飽和基とシリル化剤(A)を反応させる方法は、従来公知の方法を使用できる。
 例えば、国際公開第2013/180203号、国際公開第2014/192842号、特開2015-105293号公報、特開2015-105322号公報、特開2015-105323号公報、特開2015-105324号公報、国際公開第2015/080067号、国際公開第2015/105122号、国際公開第2015/111577号、国際公開第2016/002907号、特開2016-216633号公報、特開2017-39782号公報に記載される方法を使用できる。
In addition, after introducing an average of more than 1.0 unsaturated groups per end group to one end group of the polyether polyol (precursor polymer), the unsaturated group and the silylating agent (A) are combined. A conventionally known method can be used for the reaction.
For example, WO 2013/180203, WO 2014/192842, JP 2015-105293, JP 2015-105322, JP 2015-105323, JP 2015-105324, Described in International Publication No. 2015/080067, International Publication No. 2015/105122, International Publication No. 2015/111577, International Publication No. 2016/002907, Japanese Patent Application Publication No. 2016-216633, and Japanese Patent Application Publication No. 2017-39782. method can be used.

 ポリエーテルポリオール(前駆重合体)の末端基に、1つの末端基あたり1.0個より多くの不飽和基を導入する方法としては、ポリエーテルポリオール(前駆重合体)にアルカリ金属塩を作用させた後、不飽和基を有するエポキシ化合物を反応させ、次いで不飽和基を有するハロゲン化炭化水素化合物を反応させる方法、又は、ポリエーテルポリオール(前駆重合体)にアルカリ金属塩を作用させた後、炭素-炭素三重結合を有するハロゲン化炭化水素化合物を反応させる方法が好ましい。 A method for introducing more than 1.0 unsaturated groups per end group into the terminal groups of a polyether polyol (precursor polymer) is to act on the polyether polyol (precursor polymer) with an alkali metal salt. After that, a method of reacting an epoxy compound having an unsaturated group and then reacting a halogenated hydrocarbon compound having an unsaturated group, or a method of reacting an alkali metal salt with the polyether polyol (precursor polymer), A method in which a halogenated hydrocarbon compound having a carbon-carbon triple bond is reacted is preferred.

 アルカリ金属塩としては、例えば、水酸化ナトリウム、ナトリウムアルコキシド、水酸化カリウム、カリウムアルコキシド、水酸化リチウム、リチウムアルコキシド、水酸化セシウム、セシウムアルコキシド、などが挙げられる。
 これらの中でも、取り扱い容易性と溶解性の観点で、水酸化ナトリウム、ナトリウムメトキシド、ナトリウムエトキシド、水酸化カリウム、カリウムメトキシド、カリウムエトキシドが好ましく、ナトリウムメトキシド、カリウムエトキシドがより好ましく、入手容易性の観点で、ナトリウムメトキシドがさらに好ましい。
 アルカリ金属塩は、溶剤に溶解した状態で使用してもよい。
Examples of the alkali metal salt include sodium hydroxide, sodium alkoxide, potassium hydroxide, potassium alkoxide, lithium hydroxide, lithium alkoxide, cesium hydroxide, and cesium alkoxide.
Among these, from the viewpoint of ease of handling and solubility, sodium hydroxide, sodium methoxide, sodium ethoxide, potassium hydroxide, potassium methoxide, and potassium ethoxide are preferred, and sodium methoxide and potassium ethoxide are more preferred. From the viewpoint of availability, sodium methoxide is more preferred.
The alkali metal salt may be used in a state dissolved in a solvent.

 不飽和基を有するエポキシ化合物としては、例えば、アリルグリシジルエーテル、メタリルグリシジルエーテル、グリシジルアクリレート、グリシジルメタクリレート、ブタジエンモノオキシド、1,4-シクロペンタジエンモノエポキシド、などが挙げられる。
 これらの中でも、アリルグリシジルエーテルが好ましい。
Examples of the epoxy compound having an unsaturated group include allyl glycidyl ether, methallyl glycidyl ether, glycidyl acrylate, glycidyl methacrylate, butadiene monoxide, and 1,4-cyclopentadiene monoepoxide.
Among these, allyl glycidyl ether is preferred.

 不飽和基を有するエポキシ化合物としては、下式(8)で表される化合物が好ましい。 As the epoxy compound having an unsaturated group, a compound represented by the following formula (8) is preferable.

Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005

 式(8)において、R、Rは、前記式(2)のR、Rと同じである。 In formula (8), R 1 and R 2 are the same as R 1 and R 2 in formula (2) above.

 不飽和基を有するハロゲン化炭化水素化合物として、炭素-炭素二重結合を含むハロゲン化炭化水素化合物、及び炭素-炭素三重結合を含むハロゲン化炭化水素化合物の一方又は両方を使用できる。
 炭素-炭素二重結合を含むハロゲン化炭化水素化合物としては、例えば、塩化ビニル、塩化アリル、塩化メタリル、臭化ビニル、臭化アリル、臭化メタリル、ヨウ化ビニル、ヨウ化アリル、ヨウ化メタリル、などが挙げられる。
 これらの中でも、塩化アリル、塩化メタリルが好ましい。
 炭素-炭素三重結合を含むハロゲン化炭化水素化合物としては、例えば、塩化プロパルギル、1-クロロ-2-ブチン、4-クロロ-1-ブチン、1-クロロ-2-オクチン、1-クロロ-2-ペンチン、1,4-ジクロロ-2-ブチン、5-クロロ-1-ペンチン、6-クロロ-1-ヘキシン、臭化プロパルギル、1-ブロモ-2-ブチン、4-ブロモ-1-ブチン、1-ブロモ-2-オクチン、1-ブロモ-2-ペンチン、1,4-ジブロモ-2-ブチン、5-ブロモ-1-ペンチン、6-ブロモ-1-ヘキシン、ヨウ化プロパルギル、1-ヨード-2-ブチン、4-ヨード-1-ブチン、1-ヨード-2-オクチン、1-ヨード-2-ペンチン、1,4-ジヨード-2-ブチン、5-ヨード-1-ペンチン、6-ヨード-1-ヘキシン、などが挙げられる。
 これらの中でも、塩化プロパルギル、臭化プロパルギル、ヨウ化プロパルギルが好ましい。
 不飽和基を有するハロゲン化炭化水素化合物は、2種以上を併用してもよい。
As the halogenated hydrocarbon compound having an unsaturated group, one or both of a halogenated hydrocarbon compound containing a carbon-carbon double bond and a halogenated hydrocarbon compound containing a carbon-carbon triple bond can be used.
Examples of halogenated hydrocarbon compounds containing a carbon-carbon double bond include vinyl chloride, allyl chloride, methallyl chloride, vinyl bromide, allyl bromide, methallyl bromide, vinyl iodide, allyl iodide, and methallyl iodide. , etc.
Among these, allyl chloride and methallyl chloride are preferred.
Examples of halogenated hydrocarbon compounds containing a carbon-carbon triple bond include propargyl chloride, 1-chloro-2-butyne, 4-chloro-1-butyne, 1-chloro-2-octyne, 1-chloro-2- Pentyne, 1,4-dichloro-2-butyne, 5-chloro-1-pentyne, 6-chloro-1-hexyne, propargyl bromide, 1-bromo-2-butyne, 4-bromo-1-butyne, 1- Bromo-2-octyne, 1-bromo-2-pentyne, 1,4-dibromo-2-butyne, 5-bromo-1-pentyne, 6-bromo-1-hexyne, propargyl iodide, 1-iodo-2- Butyne, 4-iodo-1-butyne, 1-iodo-2-octyne, 1-iodo-2-pentyne, 1,4-diiodo-2-butyne, 5-iodo-1-pentyne, 6-iodo-1- Examples include hexine.
Among these, propargyl chloride, propargyl bromide, and propargyl iodide are preferred.
Two or more halogenated hydrocarbon compounds having an unsaturated group may be used in combination.

 前記反応により、ポリエーテルポリオール(前駆重合体)の1つの末端基あたり1.0個より多くの不飽和基が導入された誘導体が得られる。ポリエーテルポリオール(前駆重合体)の誘導体は、末端基に未反応の活性水素含有基を含んでいてもよい。
 ポリエーテルポリオール(前駆重合体)の誘導体に含まれる活性水素含有基の数は、貯蔵安定性の点から、1分子あたり0.3個以下が好ましく、0.1個以下がより好ましい。
The reaction yields a derivative in which more than 1.0 unsaturated groups are introduced per one terminal group of the polyether polyol (precursor polymer). The derivative of polyether polyol (precursor polymer) may contain an unreacted active hydrogen-containing group in the terminal group.
The number of active hydrogen-containing groups contained in the derivative of polyether polyol (precursor polymer) is preferably 0.3 or less per molecule, more preferably 0.1 or less, from the viewpoint of storage stability.

 反応性ケイ素基を有するポリエーテルポリオールのシリル化率としては、特に制限はないが、反応性ケイ素基を有するポリエーテルポリオールの硬化性が良好となる点で、好ましくは60%以上、より好ましくは70%以上、さらに好ましくは80~98%である。 The silylation rate of the polyether polyol having a reactive silicon group is not particularly limited, but it is preferably 60% or more, more preferably 60% or more, since the curability of the polyether polyol having a reactive silicon group is good. It is 70% or more, more preferably 80 to 98%.

 なお、シリル化率は、下記のように算出される。
(反応性ケイ素基を有するポリエーテルポリオールのシリル化率の算出)
 前駆重合体の末端基に塩化アリルを用いて不飽和基を導入し、シリル化剤を前記不飽和基と反応させて反応性ケイ素基を導入する方法において、前記末端基に導入された不飽和基に対する、シリル化剤の反応性ケイ素基の仕込み当量をシリル化率(モル%)とする。
 前駆重合体の末端基に塩化アリルを用いて導入された不飽和基とシリル化剤の反応において、副反応によりシリル化剤と反応しない不飽和基はおよそ15モル%である。したがって前記不飽和基の85モル%未満をシリル化剤と反応させる場合には、前記仕込み当量とシリル化率とは等しくなる。
 前駆重合体の水酸基とイソシアネートシラン化合物をウレタン化反応させる方法において、前駆重合体の水酸基に対する、イソシアネートシラン化合物のイソシアネート基の仕込み当量をシリル化率(モル%)とする。
Note that the silylation rate is calculated as follows.
(Calculation of silylation rate of polyether polyol having reactive silicon groups)
In a method of introducing an unsaturated group into the terminal group of a precursor polymer using allyl chloride and reacting a silylating agent with the unsaturated group to introduce a reactive silicon group, the unsaturated group introduced into the terminal group is The equivalent amount of the reactive silicon group of the silylating agent charged to the group is defined as the silylation rate (mol %).
In the reaction between the unsaturated group introduced into the terminal group of the precursor polymer using allyl chloride and the silylating agent, approximately 15 mol% of the unsaturated group does not react with the silylating agent due to a side reaction. Therefore, when less than 85 mol% of the unsaturated groups are reacted with the silylating agent, the charged equivalent and the silylation rate are equal.
In the method of causing a urethane reaction between the hydroxyl groups of a precursor polymer and an isocyanate silane compound, the silylation rate (mol %) is defined as the equivalent amount of the isocyanate groups of the isocyanate silane compound to the hydroxyl groups of the precursor polymer.

<硬化性組成物>
 硬化性組成物は、反応性ケイ素基を有するポリエーテルポリオールとその他の必要な成分とを混合して得られる。
 硬化性組成物の総質量に対する反応性ケイ素基を有するポリエーテルポリオールの割合としては、特に制限はないが、好ましくは1~50質量%、より好ましくは2~45質量%、さらに好ましくは4~40質量%である。前記好ましい範囲内であると、硬化性組成物による硬化物が伸びに優れる。
<Curable composition>
The curable composition is obtained by mixing a polyether polyol having reactive silicon groups and other necessary components.
The proportion of the polyether polyol having reactive silicon groups to the total mass of the curable composition is not particularly limited, but is preferably 1 to 50% by mass, more preferably 2 to 45% by mass, even more preferably 4 to 45% by mass. It is 40% by mass. Within the above preferred range, the cured product of the curable composition has excellent elongation.

 硬化性組成物は、反応性ケイ素基を有するポリエーテルポリオール及びその他の成分のすべてを予め配合し密封保存して、施工後に空気中の湿気により硬化させる1液型でもよく、少なくとも反応性ケイ素基を有するポリエーテルポリオールを含む主剤組成物と、少なくとも硬化触媒を含む硬化剤組成物とを別々に保存し、使用前に硬化剤組成物と主剤組成物を混合する2液型でもよい。施工が容易であるため、1液型の硬化性組成物が好ましい。 The curable composition may be a one-component type in which a polyether polyol having a reactive silicon group and all other components are mixed in advance, sealed and stored, and cured by moisture in the air after application. A two-component type may be used, in which a base composition containing a polyether polyol having a polyether polyol and a curing agent composition containing at least a curing catalyst are stored separately, and the curing agent composition and base composition are mixed before use. A one-component curable composition is preferred because it is easy to apply.

 1液型の硬化性組成物は、水分を含まないことが好ましい。水分を含む配合成分を予め脱水乾燥するか、また、配合混練中に減圧して脱水することが好ましい。
 2液型の硬化性組成物において、硬化剤組成物は水を含んでもよい、主剤組成物は、少量の水分を含んでもゲル化し難いが、貯蔵安定性の点からは配合成分を予め脱水乾燥することが好ましい。
 貯蔵安定性を向上させるために、1液型の硬化性組成物又は2液型の主剤組成物に脱水剤を添加してもよい。
The one-component curable composition preferably does not contain water. It is preferable to dehydrate and dry the components containing water in advance, or to dehydrate them under reduced pressure during compounding and kneading.
In a two-component curable composition, the curing agent composition may contain water, and the base composition is difficult to gel even if it contains a small amount of water, but from the viewpoint of storage stability, the ingredients should be dehydrated and dried in advance. It is preferable to do so.
In order to improve storage stability, a dehydrating agent may be added to the one-component curable composition or the two-component base composition.

(その他の成分)
 上記その他の成分としては、例えば、反応性ケイ素基を有するポリエーテルポリオール以外の重合体、アクリルシリコン、エポキシ樹脂、エポキシ樹脂硬化剤、硬化性化合物、硬化触媒(シラノール縮合触媒)、充填剤、可塑剤、チクソ性付与剤、安定剤、酸化防止剤、紫外線吸収剤、脱水剤、接着性付与剤、物性調整剤、粘着性付与樹脂、フィラーなどの補強材、表面改質剤、難燃剤、発泡剤、溶剤、シリケート、などが挙げられる。
 その他の成分は、国際公開第2013/180203号、国際公開第2014/192842号、国際公開第2016/002907号、特開2014-88481号公報、特開2015-10162号公報、特開2015-105293号公報、特開2017-039728号公報、特開2017-214541号公報などに記載される従来公知のものを、制限なく組み合わせて使用できる。各成分は2種類以上を併用してもよい。
(Other ingredients)
Examples of the other components include polymers other than polyether polyols having reactive silicon groups, acrylic silicones, epoxy resins, epoxy resin curing agents, curable compounds, curing catalysts (silanol condensation catalysts), fillers, plasticizers, thixotropy-imparting agents, stabilizers, antioxidants, UV absorbers, dehydrating agents, adhesion-imparting agents, physical property adjusters, tackifying resins, reinforcing materials such as fillers, surface modifiers, flame retardants, foaming agents, solvents, silicates, and the like.
Other components may be used in combination without limitation with conventionally known components described in International Publication No. 2013/180203, International Publication No. 2014/192842, International Publication No. 2016/002907, JP 2014-88481 A, JP 2015-10162 A, JP 2015-105293 A, JP 2017-039728 A, JP 2017-214541 A, etc. Two or more types of each component may be used in combination.

 以下、実施例に基づいて、本発明を具体的に説明するが、本発明は下記実施例により限定されるものではなく、本発明の要旨を逸脱しない範囲で、種々の変形が可能である。
 合成例1~13のうち、合成例1~8が合成実施例であり、合成例9~13が合成比較例である。
 合成例14~19のうち、合成例14~16が合成実施例であり、合成例17~19が合成比較例である。
 例1~例6のうち、例1~例3が実施例であり、例4~例6が比較例である。
Hereinafter, the present invention will be specifically explained based on Examples, but the present invention is not limited to the following Examples, and various modifications can be made without departing from the gist of the present invention.
Among Synthesis Examples 1 to 13, Synthesis Examples 1 to 8 are Synthesis Examples, and Synthesis Examples 9 to 13 are Synthesis Comparative Examples.
Among Synthesis Examples 14 to 19, Synthesis Examples 14 to 16 are Synthesis Examples, and Synthesis Examples 17 to 19 are Synthesis Comparative Examples.
Among Examples 1 to 6, Examples 1 to 3 are examples, and Examples 4 to 6 are comparative examples.

<ポリエーテルポリオール(前駆重合体)の不飽和度の測定>
 JIS K-1557-3(2007)記載の方法により、ポリエーテルポリオール(前駆重合体)の不飽和度を算出した 。結果を表1に示す。
<Measurement of degree of unsaturation of polyether polyol (precursor polymer)>
The degree of unsaturation of the polyether polyol (precursor polymer) was calculated by the method described in JIS K-1557-3 (2007). The results are shown in Table 1.

<ポリエーテルポリオール(前駆重合体)の水酸基価換算分子量(OHV価換算分子量)の測定>
 「水酸基価換算分子量(OHV価換算分子量)」とは、アルキレンオキシド単量体に基づく繰り返し単位を含むポリエーテルポリオール(前駆重合体)において、JIS K 1557-1(2007)に基づいて算出した水酸基価を、「[56,100/(水酸基価)]×開始剤の活性水素の数」の式に当てはめて得られる値を用いて算出される分子量である。結果を表1に示す。
<Measurement of hydroxyl value equivalent molecular weight (OHV value equivalent molecular weight) of polyether polyol (precursor polymer)>
"Hydroxyl value equivalent molecular weight (OHV value equivalent molecular weight)" is the hydroxyl group calculated based on JIS K 1557-1 (2007) in a polyether polyol (precursor polymer) containing a repeating unit based on an alkylene oxide monomer. It is the molecular weight calculated using the value obtained by applying the value to the formula "[56,100/(hydroxyl value)] x number of active hydrogens of the initiator". The results are shown in Table 1.

<開始剤の融点の測定>
 開始剤の融点を下記の方法により測定した。
--開始剤の融点の測定方法--
 融点は、示差走査熱量測定(以下、DSCと記載する。)において、測定サンプルを11℃/minの冷却速度で-70℃に冷却し、等温で10分間保持後、10℃/minの加熱温度で180℃に加熱するという操作を2回繰り返し、冷却及び2回目加熱曲線を記録したDSC融解曲線から、吸熱ピークの温度を読み取ることで、算出した。測定装置は、液体窒素冷却システム及びNetzsch社製 DSC 3500 Siriusを用い、測定は、終始、窒素ガスを流量40ml/minで流した窒素雰囲気下で行った。測定サンプルは、試料を軽アルミニウムパンに約40mg入れ、蓋を圧着し閉鎖したものとした。
<Measurement of melting point of initiator>
The melting point of the initiator was measured by the following method.
--Method for measuring melting point of initiator--
The melting point is measured in differential scanning calorimetry (hereinafter referred to as DSC) by cooling the measurement sample to -70°C at a cooling rate of 11°C/min, holding it at the same temperature for 10 minutes, and then heating at a temperature of 10°C/min. It was calculated by repeating the operation of heating to 180° C. twice, and reading the temperature of the endothermic peak from the DSC melting curve that recorded the cooling and second heating curves. The measuring device used was a liquid nitrogen cooling system and DSC 3500 Sirius manufactured by Netzsch, and the measurements were performed under a nitrogen atmosphere in which nitrogen gas was flowed at a flow rate of 40 ml/min from beginning to end. For the measurement sample, approximately 40 mg of the sample was placed in a light aluminum pan, and the lid was crimped to close the pan.

<ポリエーテルポリオール(前駆重合体)の粘度の測定>
 JIS K 1557-5(2007)記載の方法により、E型粘度計(東機産業(株)社製 TV―22H型)を用いて、測定温度25℃でポリエーテルポリオール(前駆重合体)の粘度を算出した。
<Measurement of viscosity of polyether polyol (precursor polymer)>
According to the method described in JIS K 1557-5 (2007), the viscosity of polyether polyol (precursor polymer) was measured at a measurement temperature of 25°C using an E-type viscometer (Model TV-22H, manufactured by Toki Sangyo Co., Ltd.). was calculated.

<反応性ケイ素基を有するポリエーテルポリオールのシリル化率の算出>
 前駆重合体の水酸基とイソシアネートシラン化合物をウレタン化反応させる方法において、前駆重合体の水酸基に対する、イソシアネートシラン化合物のイソシアネート基の仕込み当量をシリル化率(モル%)とした。
<Calculation of silylation rate of polyether polyol having reactive silicon groups>
In the method of causing a urethanization reaction between the hydroxyl groups of the precursor polymer and the isocyanate silane compound, the silylation ratio (mol %) was defined as the equivalent amount of the isocyanate groups of the isocyanate silane compound to the hydroxyl groups of the precursor polymer.

<ポリエーテルポリオール(前駆重合体)の合成>
(合成例1)
 ポリグリセリン(製品名:PGL10PSW、株式会社ダイセル製、水酸基価:823mgKOH/g、官能基数:12、融点:12℃、開始剤全体の水酸基における1級水酸基の割合:60%)を予め120℃、5mmHg以下の条件で3時間脱水し、開始剤として用いた。
 200mLオートクレーブで200gのポリマーが得られるように、この開始剤100質量部に対して、KOH触媒2.6質量部を開環重合触媒として使用してPO730質量部を120℃で、添加時間16時間で開環付加重合して、ポリオール(b)の830質量部を得た。得られたポリオール(b)の水酸基価は112.0mgKOH/gであった。
 さらに、得られたポリオール(b)の100質量部に対して、配位子がt-ブチルアルコールである亜鉛ヘキサシアノコバルテート錯体(TBA-DMC触媒)0.2質量部を開環重合触媒として使用して、PO408質量部を130℃で、添加時間5時間で開環付加重合して、ポリエーテルポリオール(前駆重合体(A-1))の508質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-1))の水酸基価換算分子量は36,000、粘度は5,100mPa・s、総不飽和度(USV)は、0.006meq/gであった。
<Synthesis of polyether polyol (precursor polymer)>
(Synthesis example 1)
Polyglycerin (product name: PGL10PSW, manufactured by Daicel Corporation, hydroxyl value: 823 mgKOH/g, number of functional groups: 12, melting point: 12°C, proportion of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 60%) was heated at 120°C in advance. It was dehydrated for 3 hours under conditions of 5 mmHg or less and used as an initiator.
To obtain 200 g of polymer in a 200 mL autoclave, 2.6 parts by mass of KOH catalyst was added to 100 parts by mass of this initiator, and 730 parts by mass of PO was added as a ring-opening polymerization catalyst at 120° C. for 16 hours. Ring-opening addition polymerization was performed to obtain 830 parts by mass of polyol (b). The obtained polyol (b) had a hydroxyl value of 112.0 mgKOH/g.
Furthermore, based on 100 parts by mass of the obtained polyol (b), 0.2 parts by mass of a zinc hexacyanocobaltate complex (TBA-DMC catalyst) whose ligand is t-butyl alcohol was used as a ring-opening polymerization catalyst. Then, 408 parts by mass of PO was subjected to ring-opening addition polymerization at 130° C. for an addition time of 5 hours to obtain 508 parts by mass of polyether polyol (precursor polymer (A-1)). The obtained polyether polyol (precursor polymer (A-1)) had a hydroxyl value equivalent molecular weight of 36,000, a viscosity of 5,100 mPa·s, and a total unsaturation degree (USV) of 0.006 meq/g. Ta.

(合成例2)
 ポリオール(b)に対して添加するPOの量を860質量部として、このPOを8時間かけて投入した以外は、合成例1と同様に重合し、ポリエーテルポリオール(前駆重合体(A-2))960質量部を得た。ポリエーテルポリオール(前駆重合体(A-2))の水酸基価換算分子量は68,000、粘度は30,000mPa・s、USVは0.006meq/gであった。
(Synthesis example 2)
Polymerization was carried out in the same manner as in Synthesis Example 1 except that the amount of PO added to polyol (b) was 860 parts by mass, and this PO was added over 8 hours. )) 960 parts by mass were obtained. The polyether polyol (precursor polymer (A-2)) had a molecular weight in terms of hydroxyl value of 68,000, a viscosity of 30,000 mPa·s, and a USV of 0.006 meq/g.

(合成例3)
 ポリグリセリン(製品名:PGL20PW、株式会社ダイセル製、水酸基価:724mgKOH/g、官能基数:22、融点:17℃、開始剤全体の水酸基における1級水酸基の割合:65%)を予め120℃、5mmHg以下の条件で3時間脱水し、開始剤として用いた。
 200mLオートクレーブで200gのポリマーが得られるように、この開始剤100質量部に対して、KOH触媒2.4質量部を開環重合触媒として使用して環状エーテルとしてのPO508質量部を120℃で、添加時間12時間で開環付加重合して、ポリオール(c)の598質量部を得た。得られたポリオール(c)の水酸基価は120.8mgKOH/gであった。
 さらに、200mLオートクレーブで200gのポリマーが得られるように、ポリオール(c)100質量部に対して、TBA-DMC触媒0.26質量部を開環重合触媒として使用してPO378質量部を130℃で、添加時間16時間で開環付加重合して、ポリエーテルポリオール(前駆重合体(A-3))408質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-3))の水酸基価換算分子量は40,000、粘度は3,000mPa・s、USVは0.006meq/gであった。
(Synthesis example 3)
Polyglycerin (product name: PGL20PW, manufactured by Daicel Corporation, hydroxyl value: 724 mgKOH/g, number of functional groups: 22, melting point: 17°C, proportion of primary hydroxyl groups in the hydroxyl groups of the entire initiator: 65%) was preliminarily heated at 120°C. It was dehydrated for 3 hours under conditions of 5 mmHg or less and used as an initiator.
To obtain 200 g of polymer in a 200 mL autoclave, 2.4 parts by mass of KOH catalyst was used as a ring-opening polymerization catalyst and 8 parts by mass of PO50 as a cyclic ether were added at 120° C. to 100 parts by mass of this initiator. Ring-opening addition polymerization was carried out for an addition time of 12 hours to obtain 598 parts by mass of polyol (c). The hydroxyl value of the obtained polyol (c) was 120.8 mgKOH/g.
Furthermore, to obtain 200 g of polymer in a 200 mL autoclave, 378 parts by mass of PO was added to 100 parts by mass of polyol (c) at 130°C using 0.26 parts by mass of TBA-DMC catalyst as a ring-opening polymerization catalyst. Ring-opening addition polymerization was carried out for an addition time of 16 hours to obtain 408 parts by mass of polyether polyol (precursor polymer (A-3)). The obtained polyether polyol (precursor polymer (A-3)) had a molecular weight in terms of hydroxyl value of 40,000, a viscosity of 3,000 mPa·s, and a USV of 0.006 meq/g.

(合成例4)
 ポリオール(c)に対して添加するPO量を586質量部として、このPOを5時間かけて投入した以外は、合成例3と同様に重合し、ポリエーテルポリオール(前駆重合体(A-4))634質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-4))の水酸基価換算分子量は62,000、粘度は5,400mPa・s、USVは0.006meq/gであった。
(Synthesis example 4)
Polymerization was carried out in the same manner as in Synthesis Example 3, except that the amount of PO added to polyol (c) was 586 parts by mass, and this PO was added over 5 hours. ) 634 parts by mass were obtained. The obtained polyether polyol (precursor polymer (A-4)) had a molecular weight in terms of hydroxyl value of 62,000, a viscosity of 5,400 mPa·s, and a USV of 0.006 meq/g.

(合成例5)
 ポリオール(c)に対して添加するPO量を945質量部として、このPOを8時間かけて投入した以外は、合成例3と同様に重合し、ポリエーテルポリオール(前駆重合体(A-5))1022質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-5))の水酸基価換算分子量は100,000、粘度は12,000mPa・s、USVは0.006meq/gであった。
(Synthesis example 5)
Polymerization was carried out in the same manner as in Synthesis Example 3, except that the amount of PO added to polyol (c) was 945 parts by mass, and this PO was added over 8 hours. ) 1022 parts by mass were obtained. The obtained polyether polyol (precursor polymer (A-5)) had a molecular weight in terms of hydroxyl value of 100,000, a viscosity of 12,000 mPa·s, and a USV of 0.006 meq/g.

(合成例6)
 ポリオール(c)に対して添加するPO量を1229質量部として、このPOを10時間かけて投入した以外は、合成例3と同様に重合し、ポリエーテルポリオール(前駆重合体(A-6))1329質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-6))の水酸基価換算分子量は130,000、粘度は28,000mPa・s、USVは0.006meq/gであった。
(Synthesis example 6)
Polymerization was carried out in the same manner as in Synthesis Example 3, except that the amount of PO added to polyol (c) was 1229 parts by mass, and this PO was added over 10 hours. ) 1329 parts by mass were obtained. The obtained polyether polyol (precursor polymer (A-6)) had a molecular weight in terms of hydroxyl value of 130,000, a viscosity of 28,000 mPa·s, and a USV of 0.006 meq/g.

(合成例7)
 ポリグリセリン(製品名:PGL X、株式会社ダイセル製、水酸基価:682mgKOH/g、官能基数:42、融点:9℃、開始剤全体の水酸基における1級水酸基の割合:62%)を予め120℃、5mmHg以下の条件で3時間脱水し、開始剤として用いた。
 200mLオートクレーブで200gのポリマーが得られるように、この開始剤100質量部に対して、KOH触媒1.5質量部を開環重合触媒として使用して環状エーテルとしてのPO361質量部を120℃で、添加時間12時間で開環付加重合開環付加重合して、ポリオール(d)452質量部を得た。得られたポリオール(d)の水酸基価は160.2mgKOH/gであった。
 200mLオートクレーブで200gのポリマーが得られるように、ポリオール(d)100質量部に対して、TBA-DMC触媒0.24質量部を開環重合触媒として使用して環状エーテルとしてのPO794質量部を130℃で、添加時間16時間で開環付加重合開環付加重合して、ポリエーテルポリオール(前駆重合体(A-7))866質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-7))の水酸基価換算分子量は130,000、粘度は5,600mPa・s、USVは0.006meq/gであった。
(Synthesis example 7)
Polyglycerin (product name: PGL , dehydrated for 3 hours under conditions of 5 mmHg or less, and used as an initiator.
To obtain 200 g of polymer in a 200 mL autoclave, 1.5 parts by mass of KOH catalyst was used as a ring-opening polymerization catalyst and 1.5 parts by mass of PO3 as a cyclic ether was added at 120° C. to 100 parts by mass of this initiator. Ring-opening addition polymerization was carried out for an addition time of 12 hours to obtain 452 parts by mass of polyol (d). The hydroxyl value of the obtained polyol (d) was 160.2 mgKOH/g.
To obtain 200 g of polymer in a 200 mL autoclave, 0.24 parts by mass of TBA-DMC catalyst was used as a ring-opening polymerization catalyst, and 130 parts by mass of PO794 as a cyclic ether was added to 100 parts by mass of polyol (d). ℃, ring-opening addition polymerization was carried out for an addition time of 16 hours to obtain 866 parts by mass of polyether polyol (precursor polymer (A-7)). The obtained polyether polyol (precursor polymer (A-7)) had a molecular weight in terms of hydroxyl value of 130,000, a viscosity of 5,600 mPa·s, and a USV of 0.006 meq/g.

(合成例8)
 ポリオール(d)に対して添加するPO量を1,100質量部として、このPOを11時間かけて投入した以外は、合成例7と同様に重合し、ポリエーテルポリオール(前駆重合体(A-8))1,200質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-8))の水酸基価換算分子量は180,000、粘度は9,200mPa・s、USVは0.006meq/gであった。
(Synthesis example 8)
The polyether polyol (precursor polymer (A- 8)) 1,200 parts by mass were obtained. The obtained polyether polyol (precursor polymer (A-8)) had a molecular weight in terms of hydroxyl value of 180,000, a viscosity of 9,200 mPa·s, and a USV of 0.006 meq/g.

(合成例9)
 200mLオートクレーブで200gのポリマーが得られるように、ソルビトール(官能基数:6、融点:95℃、開始剤全体の水酸基における1級水酸基の割合:33%)を開始剤とし、ソルビトール100質量部に対して、TBA-DMC触媒4.6質量部を開環重合触媒として使用して環状エーテルとしてのPO20,800質量部を130℃で、添加時間16時間で開環付加重合して、ポリエーテルポリオール(前駆重合体(A-9))20,900質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-9))の水酸基価換算分子量は38,000、粘度は19,000mPa・s、USVは0.007meq/gであった。
(Synthesis example 9)
Sorbitol (number of functional groups: 6, melting point: 95°C, ratio of primary hydroxyl groups to hydroxyl groups in the entire initiator: 33%) was used as an initiator, and sorbitol was added to 100 parts by mass of sorbitol so that 200 g of polymer was obtained in a 200 mL autoclave. Then, using 4.6 parts by mass of TBA-DMC catalyst as a ring-opening polymerization catalyst, 20,800 parts by mass of PO as a cyclic ether was subjected to ring-opening addition polymerization at 130°C for an addition time of 16 hours to obtain polyether polyol ( 20,900 parts by mass of precursor polymer (A-9) was obtained. The obtained polyether polyol (precursor polymer (A-9)) had a molecular weight in terms of hydroxyl value of 38,000, a viscosity of 19,000 mPa·s, and a USV of 0.007 meq/g.

(合成例10)
 水酸基換算分子量が700であるポリオキシプロピレンジオール(開始剤:プロピレングリコール、開始剤の官能基数:2、融点:-50℃、開始剤全体の水酸基における1級水酸基の割合:50%)を前駆重合体として、開始剤100部に対して、TBA-DMC触媒0.1質量部を開環重合触媒として使用して環状エーテルとしてのPO1,600質量部を130℃で、添加時間10時間で開環付加重合して、ポリエーテルポリオール(前駆重合体(A-10))1700質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-10))の水酸基価換算分子量は12,000、粘度は7,000mPa・s、USVは0.006meq/gであった。
(Synthesis example 10)
Polyoxypropylene diol (initiator: propylene glycol, number of functional groups in initiator: 2, melting point: -50°C, ratio of primary hydroxyl groups to hydroxyl groups in the entire initiator: 50%) with a molecular weight of 700 in terms of hydroxyl group is used as a precursor. As for coalescence, 1,600 parts by mass of PO as a cyclic ether was added to 100 parts of initiator and 0.1 parts by mass of TBA-DMC catalyst was used as a ring-opening polymerization catalyst at 130°C for an addition time of 10 hours. Addition polymerization was performed to obtain 1700 parts by mass of polyether polyol (precursor polymer (A-10)). The resulting polyether polyol (precursor polymer (A-10)) had a hydroxyl value equivalent molecular weight of 12,000, a viscosity of 7,000 mPa·s, and a USV of 0.006 meq/g.

(合成例11)
 開始剤100部に対して、TBA-DMC触媒0.15質量部を開環重合触媒として使用し、環状エーテルとしてのPO2760質量部を開環付加重合したこと以外は、合成例10と同様にポリエーテルポリオール(前駆重合体(A-11))を合成した。得られたポリエーテルポリオール(前駆重合体(A-11))の水酸基価換算分子量は20,000、粘度は30,000mPa・s、USVは0.008meq/gであった。
(Synthesis example 11)
Polymer was produced in the same manner as in Synthesis Example 10, except that 0.15 parts by mass of TBA-DMC catalyst was used as a ring-opening polymerization catalyst and 760 parts by mass of PO2 as a cyclic ether was used for ring-opening addition polymerization with respect to 100 parts of initiator. An ether polyol (precursor polymer (A-11)) was synthesized. The resulting polyether polyol (precursor polymer (A-11)) had a hydroxyl value equivalent molecular weight of 20,000, a viscosity of 30,000 mPa·s, and a USV of 0.008 meq/g.

(合成例12)
 水酸基換算分子量が1,000であるポリオキシプロピレントリオール(開始剤:グリセリン、開始剤の官能基数:3、融点:18℃、開始剤全体の水酸基における1級水酸基の割合:66%)を重合前駆体として、開始剤100部に対して、TBA-DMC触媒0.05質量部を開環重合触媒として使用して環状エーテルとしてのPO900質量部を130℃で、添加時間6時間で開環付加重合して、ポリエーテルポリオール(前駆重合体(A-12))1700質量部を得た。得られたポリエーテルポリオール(前駆重合体(A-12))の水酸基価換算分子量は10,000、粘度は3,000mPa・s、USVは0.006meq/gであった。
(Synthesis example 12)
Polyoxypropylene triol (initiator: glycerin, number of functional groups in initiator: 3, melting point: 18°C, ratio of primary hydroxyl groups to hydroxyl groups in the entire initiator: 66%) with a hydroxyl group equivalent molecular weight of 1,000 is used as a polymerization precursor. As a ring-opening polymerization catalyst, 900 parts by mass of PO as a cyclic ether was added to 100 parts of initiator and 0.05 parts by mass of TBA-DMC was used as a ring-opening polymerization catalyst at 130°C for an addition time of 6 hours. Thus, 1700 parts by mass of polyether polyol (precursor polymer (A-12)) was obtained. The obtained polyether polyol (precursor polymer (A-12)) had a molecular weight in terms of hydroxyl value of 10,000, a viscosity of 3,000 mPa·s, and a USV of 0.006 meq/g.

(合成例13)
 開始剤100部に対して、TBA-DMC触媒0.12質量部を開環重合触媒として使用し、環状エーテルとしてのPO2,300質量部を開環付加重合したこと以外は、合成例12と同様にポリエーテルポリオール(前駆重合体(A-13))を合成した。得られたポリエーテルポリオール(前駆重合体(A-13))の水酸基価換算分子量は24,000、粘度は24,000mPa・s、USVは0.008meq/gであった。
(Synthesis example 13)
Same as Synthesis Example 12 except that 0.12 parts by mass of TBA-DMC catalyst was used as a ring-opening polymerization catalyst and 2,300 parts by mass of PO as a cyclic ether was used for ring-opening addition polymerization with respect to 100 parts of initiator. A polyether polyol (precursor polymer (A-13)) was synthesized. The resulting polyether polyol (precursor polymer (A-13)) had a hydroxyl value equivalent molecular weight of 24,000, a viscosity of 24,000 mPa·s, and a USV of 0.008 meq/g.

<反応性ケイ素基を有するポリエーテルポリオールの合成及び組成物の調製>
(合成例14)
 合成例2で得られたポリエーテルポリオール(前駆重合体(A-2))をベースポリマーとして用いた。ポリエーテルポリオール(前駆重合体(A-2))を入れた反応器内を窒素ガスで置換し、内温を50℃に保持しながら、ポリエーテルポリオール(前駆重合体(A-2))の水酸基1モルに対してイソシアネート基が0.97(NCO/OHモル比)となるように、3-イソシアネートプロピルトリメトキシシランを投入し、触媒としてジ-n-オクチルスズビス(メルカプト酢酸イソオクチルエステル)(ネオスタンU-860、日東化成株式会社製)を投入した。液温を80℃に昇温して保持し撹拌した。フーリエ変換赤外分光光度計にて分析し、水酸基とイソシアネート基の反応の終結を確認できるまで反応させて、主鎖にウレタン結合及び末端基にトリメトキシシリル基が導入されたポリエーテルポリオール(重合体(B-2))を得た。貯蔵安定剤として3-メルカプトプロピルトリメトキシシラン(KBM-803、信越化学工業株式会社製)を重合体(B-2)100質量部に対して0.06質量部加え、重合体(B-2)を含む組成物を得た。
<Synthesis of polyether polyol having reactive silicon groups and preparation of composition>
(Synthesis example 14)
The polyether polyol (precursor polymer (A-2)) obtained in Synthesis Example 2 was used as a base polymer. The interior of the reactor containing the polyether polyol (precursor polymer (A-2)) was replaced with nitrogen gas, and while the internal temperature was maintained at 50°C, the polyether polyol (precursor polymer (A-2)) was heated. 3-Isocyanatepropyltrimethoxysilane was added so that the ratio of isocyanate groups to 1 mole of hydroxyl groups was 0.97 (NCO/OH molar ratio). ) (Neostan U-860, manufactured by Nitto Kasei Co., Ltd.) was added. The liquid temperature was raised to 80°C, maintained, and stirred. The reaction was performed until the completion of the reaction between hydroxyl groups and isocyanate groups was confirmed by analysis using a Fourier transform infrared spectrophotometer, and the result was a polyether polyol (polyether polyol) with urethane bonds in the main chain and trimethoxysilyl groups introduced into the terminal groups. Combined product (B-2)) was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of polymer (B-2). ) was obtained.

(合成例15)
 合成例6で得られたポリエーテルポリオール(前駆重合体(A-6))をベースポリマーとして使用した以外は、合成例14と同様の方法で、主鎖にウレタン結合及び末端基にトリメトキシシリル基が導入されたポリエーテルポリオール(重合体(B-6))を得た。貯蔵安定剤として3-メルカプトプロピルトリメトキシシラン(KBM-803、信越化学工業株式会社製)を重合体(B-6)の100質量部に対して0.06質量部加え、重合体(B-6)を含む組成物を得た。
(Synthesis example 15)
A urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group in the same manner as in Synthesis Example 14, except that the polyether polyol (precursor polymer (A-6)) obtained in Synthesis Example 6 was used as the base polymer. A polyether polyol (polymer (B-6)) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-6). A composition containing 6) was obtained.

(合成例16)
 合成例8で得られたポリエーテルポリオール(前駆重合体(A-8))をベースポリマーとして使用した以外は、合成例14と同様の方法で、主鎖にウレタン結合及び末端基にトリメトキシシリル基が導入された重合体(B-8)を得た。貯蔵安定剤として3-メルカプトプロピルトリメトキシシラン(KBM-803、信越化学工業株式会社製)を重合体(B-8)の100質量部に対して0.06質量部加え、重合体(B-8)を含む組成物を得た。
(Synthesis example 16)
The same method as in Synthesis Example 14 was used except that the polyether polyol (precursor polymer (A-8)) obtained in Synthesis Example 8 was used as the base polymer, and a urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group. A polymer (B-8) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-8). A composition containing 8) was obtained.

(合成例17)
 合成例9で得られたポリエーテルポリオール(前駆重合体(A-9))をベースポリマーとして使用した以外は、合成例14と同様の方法で、主鎖にウレタン結合及び末端基にトリメトキシシリル基が導入された重合体(B-9)を得た。貯蔵安定剤として3-メルカプトプロピルトリメトキシシラン(KBM-803、信越化学工業株式会社製)を重合体(B-9)の100質量部に対して0.06質量部加え、重合体(B-9)を含む組成物を得た。
(Synthesis example 17)
A urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group in the same manner as in Synthesis Example 14, except that the polyether polyol (precursor polymer (A-9)) obtained in Synthesis Example 9 was used as the base polymer. A polymer (B-9) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-9). 9) was obtained.

(合成例18)
 合成例10で得られたポリエーテルポリオール(前駆重合体(A-10))をベースポリマーとして使用した以外は、合成例14と同様の方法で、主鎖にウレタン結合及び末端基にトリメトキシシリル基が導入された重合体(B-10)を得た。貯蔵安定剤として3-メルカプトプロピルトリメトキシシラン(KBM-803、信越化学工業株式会社製)を重合体(B-10)の100質量部に対して0.06質量部加え、重合体(B-10)を含む組成物を得た。
(Synthesis example 18)
A urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group in the same manner as in Synthesis Example 14, except that the polyether polyol (precursor polymer (A-10)) obtained in Synthesis Example 10 was used as the base polymer. A polymer (B-10) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-10). 10) was obtained.

(合成例19)
 合成例12で得られたポリエーテルポリオール(前駆重合体(A-12))をベースポリマーとして使用した以外は、合成例14と同様の方法で、主鎖にウレタン結合及び末端基にトリメトキシシリル基が導入された重合体(B-12)を得た。貯蔵安定剤として3-メルカプトプロピルトリメトキシシラン(KBM-803、信越化学工業株式会社製)を重合体(B-12)の100質量部に対して0.06質量部加え、重合体(B-12)を含む組成物を得た。
(Synthesis example 19)
The same method as in Synthesis Example 14 was used except that the polyether polyol (precursor polymer (A-12)) obtained in Synthesis Example 12 was used as the base polymer, and a urethane bond was added to the main chain and trimethoxysilyl was added to the terminal group. A polymer (B-12) into which groups were introduced was obtained. As a storage stabilizer, 0.06 parts by mass of 3-mercaptopropyltrimethoxysilane (KBM-803, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to 100 parts by mass of the polymer (B-12). A composition containing 12) was obtained.

[硬化性組成物の調製]
 上記合成例14~19で製造した重合体(B-2)、重合体(B-6)、重合体(B-8)、重合体(B-9)、重合体(B-10)又は重合体(B-12)を含む組成物100質量部に対して、表4の添加剤1~3のいずれかの配合を添加して、硬化性組成物を調製した。
 使用した添加剤を以下に示す。
 充填剤:ホワイトンSB:重質炭酸カルシウム、白石工業株式会社製
 充填剤:白艶華CCR:膠質炭酸カルシウム、白石工業株式会社製
 可塑剤:DINP:ビニサイザー90、ジイソノニルフタレート、花王株式会社製
 チクソ性付与剤:ディスパロン 6500:脂肪酸アマイドワックス、楠本化成株式会社製
 ヒンダードフェノール系酸化防止剤:IRGANOX1010:BASFジャパン株式会社製
 ベンゾトリアゾール系紫外線吸収剤:TINUVIN326:BASFジャパン株式会社製
 脱水剤:KBM-1003:ビニルトリメトキシシラン、信越化学工業株式会社製
 接着性付与剤:KBM-603:3-(2-アミノエチルアミノ)プロピルトリメトキシシラン、信越化学工業株式会社製
 接着性付与剤:KBM-403:3-グリシジルオキシプロピルトリメトキシシラン、信越化学工業株式会社製
 錫触媒:U-860:ジ-n-オクチルスズビス(メルカプト酢酸イソオクチルエステル)、日東化成株式会社製
 錫触媒:U-810:ジオクチル錫ラウレート、日東化成株式会社製
 錫触媒:S-1:ジオクチル錫化合物(4価錫化合物)、ジオクチルスズ塩と正ケイ酸エチルとの反応混合物、日東化成株式会社製
[Preparation of curable composition]
Polymer (B-2), polymer (B-6), polymer (B-8), polymer (B-9), polymer (B-10) or polymer produced in Synthesis Examples 14 to 19 above A curable composition was prepared by adding any one of additives 1 to 3 in Table 4 to 100 parts by mass of the composition containing aggregate (B-12).
The additives used are shown below.
Filler: Whiten SB: Heavy calcium carbonate, manufactured by Shiroishi Industries Co., Ltd. Filler: White Glossy CCR: Colloidal calcium carbonate, manufactured by Shiroishi Industries Co., Ltd. Plasticizer: DINP: Vinicizer 90, diisononyl phthalate, manufactured by Kao Corporation Thixotropic properties Agent: Disparon 6500: Fatty acid amide wax, manufactured by Kusumoto Kasei Co., Ltd. Hindered phenolic antioxidant: IRGANOX1010: Made by BASF Japan Co., Ltd. Benzotriazole ultraviolet absorber: TINUVIN326: Made by BASF Japan Co., Ltd. Dehydrating agent: KBM-1003: Vinyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd. Adhesive agent: KBM-603: 3-(2-aminoethylamino)propyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd. Adhesive agent: KBM-403:3 - Glycidyloxypropyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd. Tin catalyst: U-860: Di-n-octyltin bis (mercaptoacetic acid isooctyl ester), manufactured by Nitto Kasei Co., Ltd. Tin catalyst: U-810: Dioctyltin Laurate, Nitto Kasei Co., Ltd. Tin catalyst: S-1: Dioctyltin compound (tetravalent tin compound), reaction mixture of dioctyltin salt and orthoethyl silicate, Nitto Kasei Co., Ltd.

[引張特性(ダンベル)試験]
 合成例14~19で得られた重合体(B-2)、重合体(B-6)、重合体(B-8)、重合体(B-9)、重合体(B-10)及び重合体(B-12)のそれぞれに、表4における添加剤1を配合した硬化性組成物を厚み2mmのポリエチレン製の型枠に気泡が入らないようにそれぞれ充填した。温度23℃、相対湿度50%の雰囲気中で7日間養生した後、スペーサーを外し、さらに、温度50℃、相対湿度65%の雰囲気中で7日間養生して硬化物を得た。得られた硬化物から、JIS K 6251に準拠して3号ダンベル形の試験片を打ち抜いた。得られた試験片について、テンシロン試験機(温度23℃、引張速度500mm/分)にて引張試験を行い、50%伸張時のモジュラス(M50、単位:N/mm)、破断時強度(Tmax、単位:N/mm)、破断時伸び率(E、単位:%)を測定した。結果を表3に示す。
[Tensile properties (dumbbell) test]
Polymer (B-2), polymer (B-6), polymer (B-8), polymer (B-9), polymer (B-10) and polymer obtained in Synthesis Examples 14 to 19 For each of the composites (B-12), a curable composition containing Additive 1 shown in Table 4 was filled into a polyethylene mold having a thickness of 2 mm so as to prevent air bubbles from entering. After curing for 7 days in an atmosphere with a temperature of 23° C. and a relative humidity of 50%, the spacer was removed, and further curing was carried out for 7 days in an atmosphere with a temperature of 50° C. and a relative humidity of 65% to obtain a cured product. A No. 3 dumbbell-shaped test piece was punched out from the obtained cured product in accordance with JIS K 6251. The obtained test piece was subjected to a tensile test using a Tensilon tester (temperature 23°C, tensile speed 500 mm/min), and the modulus at 50% elongation (M50, unit: N/mm 2 ) and strength at break (Tmax , unit: N/mm 2 ) and elongation at break (E, unit: %) were measured. The results are shown in Table 3.

[引張せん断特性試験]
 表面をアセトンで拭いて乾燥させた、長さ100mm×幅25mm×厚さ2mmのアルミニウム試験片(株式会社エンジニアリングテストサービス製)、及び長さ100mm×幅25mm×厚さ5mmのカバ材試験片(株式会社エンジニアリングテストサービス製)を用意し、JIS K 6850:1999に準拠して、2枚の試験片の間に厚さ1mmのスペーサーを配置し、長さ25mm×幅25mm×厚さ1mmとなるように、表4における添加剤2を配合した硬化性組成物を一方の試験片表面に塗布し、他方の試験片表面と張り合わせ、圧着させて試験体を作製した。作製した試験体について、温度23℃、相対湿度50%の雰囲気中で7日間養生した後、スペーサーを外し、さらに、温度50℃、相対湿度65%の雰囲気中で7日間養生して硬化させて試験片を得た。
 各試験片について、テンシロン試験機(温度23℃、引張速度5mm/分)にて、引張せん断試験を行った。このときの引張りせん断応力の最大値として最大点応力(Tmax、単位:N/mm)、および最大応力時の伸び(Emax、単位:mm)を測定した。「せん断特性Emax」は、柔軟性及び弾性を表す指標である。用途にもよるが、1.0(mm)以上であれば使用できるレベルである。
 せん断試験後の試験片の剥離面を目視で観察し、剥離面全体における硬化物の層(接着剤層)が凝集破壊して剥離した面積の比率を算出して凝集破壊率(%)とした。また、剥離面全体に対し、接着剤層が界面で剥離して試験片に樹脂が残っていない面積の比率を算出して界面剥離率(%)とした。凝集破壊率が高いほど、接着性に優れていることを示す。結果を表3に示す。「凝集破壊率(%)」は、100(%)が最も好ましい。また、「界面剥離率(%)」は、より小さいことが好ましく、0(%)が最も好ましい。
[Tensile shear property test]
A 100 mm long x 25 mm wide x 2 mm thick aluminum test piece (manufactured by Engineering Test Service Co., Ltd.) whose surface was wiped with acetone and dried, and a birch wood test piece (100 mm long x 25 mm wide x 5 mm thick) (manufactured by Engineering Test Service Co., Ltd.). (Manufactured by Engineering Test Service Co., Ltd.) was prepared, and a spacer with a thickness of 1 mm was placed between the two test pieces in accordance with JIS K 6850:1999, resulting in a test piece measuring 25 mm in length x 25 mm in width x 1 mm in thickness. A curable composition containing Additive 2 in Table 4 was applied to the surface of one test piece, and the test piece was laminated and pressure-bonded to the surface of the other test piece to prepare a test piece. The prepared test specimen was cured for 7 days in an atmosphere with a temperature of 23°C and a relative humidity of 50%, the spacer was removed, and then cured for 7 days in an atmosphere with a temperature of 50°C and a relative humidity of 65% to harden it. A test piece was obtained.
A tensile shear test was conducted on each test piece using a Tensilon tester (temperature: 23° C., tensile speed: 5 mm/min). As the maximum value of the tensile shear stress at this time, the maximum point stress (Tmax, unit: N/mm 2 ) and the elongation at the maximum stress (Emax, unit: mm) were measured. "Shear property Emax" is an index representing flexibility and elasticity. Although it depends on the purpose, if it is 1.0 (mm) or more, it is at a usable level.
The peeled surface of the test piece after the shear test was visually observed, and the ratio of the area where the cured material layer (adhesive layer) was cohesively failed and peeled off on the entire peeled surface was calculated as the cohesive failure rate (%). . In addition, the ratio of the area where the adhesive layer was peeled off at the interface and no resin remained on the test piece with respect to the entire peeled surface was calculated and defined as the interfacial peeling rate (%). The higher the cohesive failure rate, the better the adhesiveness. The results are shown in Table 3. The "cohesive failure rate (%)" is most preferably 100 (%). Further, the "interface peeling rate (%)" is preferably smaller, and most preferably 0 (%).

[10分後のせん断強度発現性]
 実用的な引張速度での強度発現の指標として、引張せん断特性試験と同様に試験片を作製し、10分後の試験片を長手方向に約5cm、約2秒で手で引っ張った。「〇」は十分に強度が発現し剥がれないことを示し、「×」は未硬化ですぐに剥がれる状態であったことを示し、「△」は一部硬化が不十分であり、抵抗はあったものの、引張ると剥がれたことを示す。結果を表3に示す。「10分後のせん断強度発現性」は、硬化物が実用上問題のない強度に達しやすいかを表す指標である。
[Shear strength development after 10 minutes]
As an indicator of strength development at a practical tensile speed, a test piece was prepared in the same manner as the tensile shear property test, and after 10 minutes, the test piece was manually pulled about 5 cm in the longitudinal direction for about 2 seconds. "〇" indicates that the strength is sufficient and does not peel off, "x" indicates that it was uncured and could be easily peeled off, and "△" indicates that some parts were not sufficiently cured and there was no resistance. Although it was attached, it peeled off when pulled. The results are shown in Table 3. "Development of shear strength after 10 minutes" is an index showing whether the cured product easily reaches a strength that does not cause any problems in practical use.

[タックフリータイム測定]
 一般的な処方(添加剤2)と、瞬間接着剤用途を想定した接着時間が1分間以内となる処方(添加剤3)でそれぞれの試験片を作製し、JIS A 1439(2016)の5.19「指触乾燥時間試験」に記載の方法に準拠して評価した。時間が短いほど「表面硬化速度」が速いことを示す。結果を表3に示す。
[Tack free time measurement]
Test specimens were prepared using a general formulation (Additive 2) and a formulation (Additive 3) with a bonding time of 1 minute or less, which is assumed to be used as an instant adhesive. Evaluation was made in accordance with the method described in No. 19 "Touch Dry Time Test". The shorter the time, the faster the "surface curing speed." The results are shown in Table 3.

Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006

Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007

Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008

Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009

 以上より、例1~例3では、硬化物の柔軟性及び弾性を維持しつつ、表面硬化速度及びせん断強度発現性が向上した反応性ケイ素基を有するポリエーテルポリオールが得られたことが分かった。 From the above, it was found that in Examples 1 to 3, polyether polyols having reactive silicon groups were obtained that exhibited improved surface curing speed and shear strength development while maintaining the flexibility and elasticity of the cured products. .

 本発明のポリエーテルポリオールの製造方法により得られるポリエーテルポリオールは、シリル化ウレタン、変成シリコーンポリマー等のシーリング剤又は接着剤の原料、ウレタンフォーム(硬質ウレタンフォーム、軟質ウレタンフォーム)、ウレタンプレポリマー、ウレタンエラストマー、ウレタン樹脂系接着剤などのポリウレタンの原料として使用できる。
 本発明の反応性ケイ素基を有するポリエーテルポリオールの製造方法により得られる反応性ケイ素基を有するポリエーテルポリオールは、シーラント用又は接着剤用の硬化性組成物に使用できる。硬化性組成物の具体的な用途としては、シーリング材(例えば建築用弾性シーリング材、複層ガラス用シーリング材、ガラス端部の防錆・防水用封止材、太陽電池裏面封止材、建造物用密封材、船舶用密封材、自動車用密封材、道路用密封材)、電気絶縁材料(電線・ケーブル用絶縁被覆材)、接着剤、コーティング材及びポッティング材が好適であり、特に、速硬化性が求められる用途に最適である。
The polyether polyol obtained by the method for producing polyether polyol of the present invention can be used as raw materials for sealants or adhesives such as silylated urethane and modified silicone polymer, urethane foam (rigid urethane foam, flexible urethane foam), urethane prepolymer, It can be used as a raw material for polyurethane such as urethane elastomers and urethane resin adhesives.
The polyether polyol having a reactive silicon group obtained by the method for producing a polyether polyol having a reactive silicon group of the present invention can be used in a curable composition for sealants or adhesives. Specific uses of the curable composition include sealing materials (e.g., elastic sealing materials for construction, sealing materials for double-glazed glass, sealing materials for rust prevention and waterproofing of glass edges, sealing materials for the back side of solar cells, construction materials, etc.). Suitable are sealants for objects, sealants for ships, sealants for automobiles, sealants for roads), electrical insulation materials (insulation coating materials for electric wires and cables), adhesives, coating materials, and potting materials. Ideal for applications that require hardenability.

Claims (13)

 官能基数が8以上であり、且つ、融点が150℃以下である開始剤と、
 環状エーテルとを、
 触媒の存在下で反応させて、ポリエーテルポリオールを製造する、ポリエーテルポリオールの製造方法。
an initiator having a functional group number of 8 or more and a melting point of 150° C. or less;
cyclic ether,
A method for producing a polyether polyol, which comprises producing a polyether polyol by reacting in the presence of a catalyst.
 前記ポリエーテルポリオールの水酸基価換算分子量が20,000以上500,000以下である、請求項1に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1, wherein the polyether polyol has a molecular weight in terms of hydroxyl value of 20,000 or more and 500,000 or less.  前記開始剤が高分岐構造を有する、請求項1に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1, wherein the initiator has a highly branched structure.  前記開始剤の開始剤全体の水酸基における1級水酸基の割合が50~95%である、請求項1に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1, wherein the proportion of primary hydroxyl groups in the total hydroxyl groups of the initiator is 50 to 95%.  前記ポリエーテルポリオールの総不飽和度が0.01meq/g以下である、請求項1又は2に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1 or 2, wherein the total unsaturation degree of the polyether polyol is 0.01 meq/g or less.  前記触媒が複合金属シアン化物錯体触媒である、請求項1又は2に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1 or 2, wherein the catalyst is a multimetal cyanide complex catalyst.  前記環状エーテルを添加時間4~60時間でフィードして前記開始剤と反応させる、請求項1又は2に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1 or 2, wherein the cyclic ether is fed for an addition time of 4 to 60 hours to react with the initiator.  前記環状エーテルが、エチレンオキシド及びプロピレンオキシドの少なくともいずれかである、請求項1又は2に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1 or 2, wherein the cyclic ether is at least one of ethylene oxide and propylene oxide.  前記ポリエーテルポリオールの25℃における粘度が100,000mPa・s以下である、請求項1又は2に記載のポリエーテルポリオールの製造方法。 The method for producing a polyether polyol according to claim 1 or 2, wherein the polyether polyol has a viscosity of 100,000 mPa·s or less at 25°C.  請求項1又は2に記載のポリエーテルポリオールの製造方法で得られたポリエーテルポリオールを用いて反応性ケイ素基を有するポリエーテルポリオールを製造する反応性ケイ素基を有するポリエーテルポリオールの製造方法であって、
 前記ポリエーテルポリオールにおける水酸基を、下記(方法1)又は下記(方法2)により、下記式(1)で表される反応性ケイ素基を有する基に変換する、反応性ケイ素基を有するポリエーテルポリオールの製造方法。
(方法1)
 前記ポリエーテルポリオールにおける水酸基を不飽和基を含む基に変換してポリエーテルポリオール(a)を得、前記ポリエーテルポリオール(a)における前記不飽和基と、前記不飽和基と反応し得る基及び下式(1)で表される反応性ケイ素基とを有するシリル化剤(A)とを反応させる方法。
(方法2)
 前記ポリエーテルポリオールの水酸基と、前記水酸基と反応し得る基及び下式(1)で表される反応性ケイ素基とを有するシリル化剤(B)とを反応させる方法。
-SiR(X)3-a  (1)
(但し、式(1)中、Rは、炭素数1~20の1価の有機基であって、加水分解性基以外の有機基を示し、Xは水酸基、ハロゲン原子、又は加水分解性基を示す。aは0~2の整数である。aが2の場合、Rは、互いに同一でも異なっていてもよく、aが0又は1の場合、Xは、互いに同一でも異なっていてもよい。)
A method for producing a polyether polyol having a reactive silicon group, the method comprising producing a polyether polyol having a reactive silicon group using the polyether polyol obtained by the method for producing a polyether polyol according to claim 1 or 2. hand,
A polyether polyol having a reactive silicon group, which converts the hydroxyl group in the polyether polyol into a group having a reactive silicon group represented by the following formula (1) by the following (method 1) or the following (method 2). manufacturing method.
(Method 1)
A polyether polyol (a) is obtained by converting the hydroxyl group in the polyether polyol into a group containing an unsaturated group, and a group capable of reacting with the unsaturated group in the polyether polyol (a) and a group capable of reacting with the unsaturated group; A method of reacting a silylating agent (A) with a reactive silicon group represented by the following formula (1).
(Method 2)
A method of reacting a hydroxyl group of the polyether polyol with a silylating agent (B) having a group capable of reacting with the hydroxyl group and a reactive silicon group represented by the following formula (1).
-SiR a (X) 3-a (1)
(However, in formula (1), R is a monovalent organic group having 1 to 20 carbon atoms and represents an organic group other than a hydrolyzable group, and X is a hydroxyl group, a halogen atom, or a hydrolyzable group. a is an integer from 0 to 2. When a is 2, R may be the same or different from each other, and when a is 0 or 1, X may be the same or different from each other. .)
 前記反応性ケイ素基を有するポリエーテルポリオールのシリル化率が60モル%以上である、請求項10に記載の反応性ケイ素基を有するポリエーテルポリオールの製造方法。 The method for producing a polyether polyol having a reactive silicon group according to claim 10, wherein the silylation rate of the polyether polyol having a reactive silicon group is 60 mol% or more.  前記反応性ケイ素基を有するポリエーテルポリオールはウレタン結合を有する、請求項10又は11に記載の反応性ケイ素基を有するポリエーテルポリオールの製造方法。 The method for producing a polyether polyol having a reactive silicon group according to claim 10 or 11, wherein the polyether polyol having a reactive silicon group has a urethane bond.  高分岐構造を有し、ポリオキシアルキレン鎖を有し、水酸基である分子鎖末端を8個以上有するポリエーテルポリオールであって、前記ポリエーテルポリオールの水酸基価換算分子量が20,000~500,000である、ポリエーテルポリオール。 A polyether polyol having a highly branched structure, having a polyoxyalkylene chain, and having eight or more molecular chain terminals that are hydroxyl groups, wherein the polyether polyol has a molecular weight in terms of hydroxyl value of 20,000 to 500,000. A polyether polyol.
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