WO2024045568A1 - Drive assembly, gear shifting method for drive assembly, power system, and operating machine - Google Patents
Drive assembly, gear shifting method for drive assembly, power system, and operating machine Download PDFInfo
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- WO2024045568A1 WO2024045568A1 PCT/CN2023/082463 CN2023082463W WO2024045568A1 WO 2024045568 A1 WO2024045568 A1 WO 2024045568A1 CN 2023082463 W CN2023082463 W CN 2023082463W WO 2024045568 A1 WO2024045568 A1 WO 2024045568A1
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- Prior art keywords
- gear
- transmission
- motor
- component
- traction force
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/20—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially using gears that can be moved out of gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0204—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/40—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism comprising signals other than signals for actuating the final output mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/40—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism comprising signals other than signals for actuating the final output mechanisms
- F16H63/42—Ratio indicator devices
Definitions
- the present disclosure relates to the technical field of working machinery, and in particular to a drive assembly, a gear shifting method of the driving assembly, a power system and a working machine.
- the transmission system is an important part of the working machinery.
- the main task of the transmission system is to use the power from the drive motor through the meshing gear transmission to drive the working machinery to move and work through the transmission shaft, axle, tires and other components.
- the low gear has a large speed ratio and can provide sufficient traction, but the vehicle speed is low; while the high gear speed meets the requirements for long-distance driving, but the traction is too small. Therefore, when traditional operating machinery is working, it adopts a high gear before arriving at the working site to ensure a high speed and improve efficiency; but when arriving at the working site, it needs to shift to a low gear so that the operating machinery can obtain sufficient traction to ensure the progress of the operation.
- the present disclosure provides a drive assembly, a gear shifting method of the drive assembly, a power system and a working machine.
- a drive assembly including:
- a gearbox including a first input component, a second input component and an output component, the output component being used for transmission connection with the output shaft;
- Detection component used to detect the traction force and speed of working machinery
- a controller communicatively connected with the shifting mechanism and the detection component
- the first input component includes a first gear and a second gear coaxially rotating with the first gear
- the second input assembly includes a third gear and a fourth gear coaxially rotating with the third gear;
- the first gear and the third gear mesh to form a first gear, and the second gear and the fourth gear mesh to form a second gear;
- the controller controls the shifting mechanism to drive the output component to switch between transmission connection with the first gear and transmission connection with the second gear according to the detection signal of the detection component.
- a drive assembly provided according to the present disclosure also includes:
- a power device is drivingly connected to both the first input component and the second input component.
- the power device includes a first motor and a second motor, the first motor is drivingly connected to the first input component, and the second motor is connected to the second input component.
- the components are transmission connected; wherein, the first motor and the second motor are both communicatively connected with the controller, and the controller can detect the components according to the detection component.
- the measured signal controls the opening and closing of the first motor and the second motor;
- the power device includes a drive motor, and the drive motor is drivingly connected to both the first input component and the second input component.
- the first input component further includes:
- a first transmission shaft, the first gear and the second gear are both fixedly arranged on the first transmission shaft, and the first transmission shaft is transmission connected with the first motor or the driving motor;
- the second input component also includes:
- the second transmission shaft, the third gear and the fourth gear are both fixedly arranged on the second transmission shaft, and the second transmission shaft is transmission connected with the second motor or the driving motor.
- the output component includes:
- An output gear is provided on the third transmission shaft, and the output gear is used for transmission connection with the output shaft;
- a sliding sleeve is slidably disposed on the third transmission shaft, and the shifting mechanism can drive the sliding sleeve to switch between a transmission connection with the first gear and a transmission connection with the second gear.
- the first gear further includes a first transmission gear, the first gear and the third gear mesh through the first transmission gear, and the sliding sleeve can be The first transmission gear transmission connection, wherein,
- the first transmission gear is rotatably arranged on the third transmission shaft;
- the first transmission gear is drivingly connected to the driving motor.
- the second gear further includes a second transmission gear, the second gear and the fourth gear mesh through the second transmission gear, the sliding sleeve can be transmission connected with the second transmission gear, and the second transmission gear is rotatably arranged on the first transmission gear. on the third drive shaft.
- PTO power take-off installation interfaces are provided on both the first transmission shaft and the second transmission shaft.
- a gear shifting method of a drive assembly including:
- the detection component When the detection component detects that the traction force of the working machine is greater than or equal to the preset traction force, it controls the shifting mechanism to drive the output component to be transmission connected to the first gear, so that the output component is engaged in the first gear;
- the shift mechanism is controlled to drive the output component and
- the first gear transmission connection allows the output assembly to be engaged in the first gear
- the shift mechanism is controlled to drive the The output component is transmission connected with the second gear, so that the output component is engaged in the second gear.
- a method for shifting a drive assembly according to the present disclosure further includes:
- the detection component When the detection component detects that the traction force of the working machine is greater than or equal to the preset traction force, it controls both the first motor and the second motor to start to provide power to the gearbox at the same time;
- the first motor is controlled to start, and the first motor is controlled to start.
- the second motor is turned off;
- the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the vehicle speed of the working machine is greater than or equal to the preset
- the first motor is controlled to be turned off and the second motor is started.
- a power system including the drive assembly as described in any one of the above.
- a working machine including the drive assembly as described in any one of the above or the power system as described above.
- the controller determines the appropriate target gear through the detection signal of the detection component, and controls the shifting mechanism to drive the output component and the appropriate target.
- the gear transmission connection allows the work machine to automatically shift to the appropriate gear.
- Figure 1 is a schematic structural diagram of a drive assembly according to an embodiment of the present disclosure (the power device includes two motors);
- Figure 2 is a schematic structural diagram of a drive assembly according to an embodiment of the present disclosure (the power device includes a motor).
- the present disclosure provides a drive assembly, including a gearbox, a shifting mechanism 5, a detection component, and a controller 4.
- the gearbox includes a first input component, a second input component and an output component, and the output component is used for transmission connection with the output shaft 19.
- the output shaft 19 is connected with the drive axle, so that the gearbox can transmit power to the drive. bridge.
- the first input component may include a first gear 6 and a second gear 7, and the second gear 7 rotates coaxially with the first gear 6;
- the second input component may include a third gear 8 and a fourth gear 9, the fourth gear being 9 and the third gear 8 rotate coaxially, wherein the first gear 6 and the third gear 8 mesh to form the first gear, and the second gear 7 and the fourth gear 9 mesh to form the second gear.
- the shifting mechanism 5 and the detection component are both communicatively connected with the controller 4, and the detection component is used to detect the traction force and vehicle speed of the working machine.
- the controller 4 controls the driving output component of the shifting mechanism 5 according to the detection signal of the detection component. Switching between the first gear transmission connection and the second gear transmission connection.
- the controller 4 determines the appropriate target gear through the detection signal of the detection component, and controls the shift mechanism 5 to drive the output assembly to be transmission connected to the appropriate target gear, so that the working machine can automatically shift to the appropriate gear.
- the driver does not need to frequently shift gears between low gear and high gear, which reduces the driver's labor intensity and improves work efficiency. operating efficiency; and, by realizing two gears through the first input component and the second input component, the bending moment can be balanced, making the rotation of the output shaft 19 more stable, improving the reliability of the gearbox, and making the rotation of the output component more stable.
- the drive assembly has a simple structure and is easy to maintain and service.
- the detection component may include a traction force detection element and a rotation speed detection element.
- the traction force detection element is used to detect the traction force of the working machine
- the rotation speed detection element is used to detect the vehicle speed of the working machine.
- the traction force detection element can be The load cell and the rotational speed detection element can be a rotational speed sensor, and the rotational speed sensor can detect the rotational speed of the output component to obtain the vehicle speed of the working machine.
- the controller 4 controls the shift mechanism 5 to drive the output component to be transmission connected to the first gear, so that the output component is engaged in the first gear;
- the controller 4 controls the shift mechanism 5 to drive the output assembly and connect it to the first gear transmission, so that The output assembly is engaged in the first gear;
- the controller 4 controls the shift mechanism 5 to drive the output assembly and connect it to the second gear transmission , put the output assembly into the second gear.
- gears can be automatically switched according to different loads and speeds of the working machinery, thereby giving full play to the driving capability of the drive assembly.
- the controller 4 may be a transmission controller TCU.
- the controller 4 includes a comparison module, a storage module and a control module.
- the storage module stores the preset traction force and the preset vehicle speed.
- the comparison module compares the detection signals of the traction force detection element and the rotation speed detection element received by the controller 4 with the preset traction force. Compare with the preset speed respectively, and The result is output to the control module, and the control module controls the shifting mechanism 5 to switch the output assembly between transmission connection with the first gear and transmission connection with the second gear.
- the drive assembly may further include a power device, and the power device is drivingly connected to both the first input component and the second input component to provide power to the first input component and the second input component.
- the power device may include a first motor 1 and a second motor 2.
- the first motor 1 is drivingly connected to the first input component to provide power to the first input component
- the second motor 2 is drivingly connected to the second input component to provide power for the second input component
- both the first motor 1 and the second motor 2 are communicatively connected to the controller 4.
- the controller 4 can control according to the detection signal of the detection component. Turning on and off the first motor 1 and the second motor 2.
- the controller 4 controls both the first motor 1 and the second motor 2 to start to provide power to the gearbox through the two motors at the same time;
- the controller 4 controls the first motor 1 to start and the second motor 2 to turn off;
- the controller 4 controls the first motor 1 to turn off and the second motor 2 to start.
- the opening and closing of the first motor 1 and the second motor 2 can be automatically controlled according to different loads and vehicle speeds of the working machine.
- first motor 1 and the second motor 2 can be arranged on the same side or on opposite sides of the gearbox, and the installation positions of the first motor 1 and the second motor 2 can be determined according to actual needs.
- the preset traction force may be 70% of the maximum traction force of the working machine (70%Fmax), the preset vehicle speed can be 30% of the maximum vehicle speed of the work machine (30%Vmax).
- the controller 4 controls both the first motor 1 and the second motor 2 to start to provide power to the gearbox through the two motors at the same time and control the gear shifting.
- Mechanism 5 drives the output component to be connected to the first gear, so that the output component is put into the first gear;
- the controller 4 controls the first motor 1 to start, the second motor 2 to turn off, and controls the gear shift.
- Mechanism 5 drives the output component to be connected to the first gear, so that the output component is put into the first gear;
- the controller 4 controls the first motor 1 to turn off, the second motor 2 to start, and controls The shifting mechanism 5 drives the output assembly to be transmission-connected to the second gear, so that the output assembly is engaged in the second gear.
- the power device may include a drive motor 3, which is drivingly connected to both the first input component and the second input component to provide power for the first input component and the second input component.
- Input components provide power.
- the first input assembly may also include a first transmission shaft 10 , the first gear 6 and the second gear 7 are both fixedly provided on the first transmission shaft 10 , and the first transmission shaft 10 is connected to the first transmission shaft 10 .
- the motor 1 or the driving motor 3 is connected in a transmission manner, so that the first motor 1 or the driving motor 3 drives the first gear 6 and the second gear 7 to rotate.
- the second input component may also include a second transmission shaft 11 , the third gear 8 and the fourth gear 9 are both fixedly arranged on the second transmission shaft 11 , and the second transmission shaft 11 is transmission connected with the second motor 2 or the drive motor 3 , so that the second motor 2 or the driving motor 3 drives the third gear 8 and the fourth gear 9 to rotate.
- the output assembly may include a third drive shaft 13,
- the output gear 12 and the sliding sleeve 14 are fixedly arranged on the third transmission shaft 13 .
- the output gear 12 is used for transmission connection with the output shaft 19 so as to transmit the power of the third transmission shaft 13 to the output shaft 19 .
- the sliding sleeve 14 is slidably disposed on the third transmission shaft 13, and the sliding sleeve 14 can rotate synchronously with the third transmission shaft 13.
- the shifting mechanism 5 can drive the sliding sleeve 14 to be in transmission connection with the first gear and with the second gear.
- the shift mechanism 5 is transmission connected with the first gear 6 and the third gear 8 or with the second gear 7 and the fourth gear 9 through the driving sliding sleeve 14, so as to realize the transmission connection between the third transmission shaft 13 and the third gear 9.
- the first gear or the second gear is transmission connected so that the output shaft 19 can switch between the first gear and the second gear.
- the first gear may also include a first transmission gear 15 , the first gear 6 and the third gear 8 mesh through the first transmission gear 15 , and the sliding sleeve 14 can be transmission connected with the first transmission gear 15 , so that the output shaft 19 can be put into the first gear.
- the first transmission gear 15 is rotatably disposed on the third transmission shaft 13 .
- the first transmission gear 15 may be rotationally connected to the third transmission shaft 13 through a bearing.
- the first transmission gear 15 can be transmission connected with the drive motor 3 , and the drive motor 3 is connected with the first gear 6 and the third gear 8 through the first transmission gear 15 .
- the first transmission gear 15 is transmission connected to the driving motor 3 through the connecting shaft 21.
- the first transmission gear 15 is fixedly connected to the connecting shaft 21.
- the driving motor 3 drives the connecting shaft 21 to rotate, driving the first transmission gear 15 to rotate, thereby driving the The first gear 6 and the third gear 8 rotate to realize the rotation of the first transmission shaft 10 and the second transmission shaft 11 .
- connecting shaft 21 and the third transmission shaft 13 may be coaxially arranged, and the connecting shaft 21 and the third transmission shaft 13 are not connected.
- the second gear may also include a second transmission gear 16 through which the second gear 7 and the fourth gear 9 mesh, and the sliding sleeve 14 can It is transmission connected with the second transmission gear 16 so that the output shaft 19 can be engaged in the second gear.
- the second transmission gear 16 is rotatably arranged on the third rotation axis, so that it is convenient to switch gears.
- the output assembly may further include at least one intermediate gear, which is used to drively connect the output gear 12 and the output shaft 19 .
- the output assembly may include two intermediate gears, namely a first intermediate gear 17 and a second intermediate gear 18.
- the first intermediate gear 17 meshes with the output gear 12, and the output assembly may further include a transition shaft 23,
- the transition shaft 23 is rotationally connected to the box body of the gearbox, and the first intermediate gear 17 is arranged on the transition shaft 23;
- the second intermediate gear 18 meshes with the first intermediate gear 17, and the second intermediate gear 18 is arranged on the output shaft 19, To be able to drive the output shaft 19 to rotate.
- one end of the output shaft 19 is provided with an output flange 20, and the other end is provided with a manual brake 22.
- the first transmission shaft 10 and the second transmission shaft 11 are arranged symmetrically with respect to the third transmission shaft 13, so that the third transmission shaft 13 can be evenly stressed and the transmission efficiency is high.
- the shifting mechanism 5 may include a worm gear mechanism and a shift motor.
- the worm gear of the worm gear mechanism is drivingly connected to the shift motor.
- the shift motor drives the worm gear to rotate so that the worm drives the sliding sleeve 14
- the shift fork moves, so that the sliding sleeve 14 slides on the third transmission shaft 13 to be transmission connected with the first gear or the second gear.
- the sliding sleeve 14 is provided with a shift fork, and the shift fork is connected to the worm of the worm gear mechanism.
- the shift motor is communicatively connected to the controller 4, and the controller 4 can control the shift motor according to the detection signal of the detection component to drive the sliding sleeve 14 to move.
- both the first transmission shaft 10 and the second transmission shaft 11 may be provided with PTO power take-off installation interfaces. In this way, power can be output to equipment other than work machines.
- the PTO power take-off is the power output device, which converts the power of the engine or the power of the motor A device that outputs power to equipment other than work machinery.
- the gear shifting method of the drive assembly provided by the present disclosure will be described below.
- the gear shifting method of the drive assembly described below and the drive assembly described above may be mutually referenced.
- the present disclosure provides a gear shifting method for a drive assembly, including:
- the controller 4 controls the shift mechanism 5 to drive the output component to be connected to the first gear transmission, so that the output component is put into the first gear;
- the controller 4 controls the shift mechanism 5 to drive the output component and connect it to the first gear transmission, so that the output component Shift into first gear;
- the controller 4 controls the shift mechanism 5 to drive the output component and connect it to the second gear transmission, so that The output assembly is engaged in second gear.
- the gear shifting method of the drive assembly may also include:
- the controller 4 controls both the first motor 1 and the second motor 2 to start to provide power to the gearbox through the two motors at the same time;
- the controller 4 controls the first motor 1 to start and the second motor 2 to turn off;
- the controller 4 controls the first motor 1 to turn off and the second motor 2 to start.
- the opening and closing of the first motor 1 and the second motor 2 can be automatically controlled according to different loads and vehicle speeds of the working machine.
- the power system provided by the present disclosure is described below.
- the power system described below is related to The drive assemblies described above may be referenced to each other.
- the present disclosure provides a power system, including the drive assembly as described in any of the above embodiments.
- the beneficial effects achieved by the power system provided by the present disclosure are consistent with the beneficial effects achieved by the drive assembly provided by the present disclosure.
- the controller 4 determines the appropriate target gear through the detection signal of the detection component, and controls the shifting mechanism 5
- the drive output component is connected to the appropriate target gear transmission, so that the working machine can automatically shift to the appropriate gear.
- the driver does not need to frequently shift gears between low gear and high gear, which reduces the driver's workload.
- Reduce labor intensity and improve work efficiency; and, realizing two gears through the first input component and the second input component can improve the reliability of the gearbox and make the output component rotate more stably, thus improving the stability of the power system.
- the present disclosure provides a working machine, including the drive assembly or power system as described in any of the above embodiments.
- operating machinery may be a loader, an excavator, or other construction machinery.
- the device embodiments described above are only illustrative.
- the units described as separate components may or may not be physically separated.
- the components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.
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Abstract
Description
相关申请的交叉引用Cross-references to related applications
本公开要求于2022年8月31日在中国知识产权局提交的申请号为No.202211066526.0,标题为“驱动总成、驱动总成的换挡方法、动力系统及作业机械”的中国专利申请的优先权,通过引用将该中国专利申请公开的全部内容并入本文。This disclosure request is filed with the China Intellectual Property Office on August 31, 2022, with the application number No. 202211066526.0 and the Chinese patent application titled "Drive Assembly, Shifting Method of Drive Assembly, Power System and Work Machinery" priority, the entire disclosure content of this Chinese patent application is incorporated herein by reference.
本公开涉及作业机械技术领域,尤其涉及一种驱动总成、驱动总成的换挡方法、动力系统及作业机械。The present disclosure relates to the technical field of working machinery, and in particular to a drive assembly, a gear shifting method of the driving assembly, a power system and a working machine.
变速器系统是作业机械的重要组成部分,变速器系统主要任务是通过啮合齿轮传动,将来自驱动电机的动力,通过传动轴、车桥及轮胎等部件驱动作业机械行走和作业。The transmission system is an important part of the working machinery. The main task of the transmission system is to use the power from the drive motor through the meshing gear transmission to drive the working machinery to move and work through the transmission shaft, axle, tires and other components.
作业机械短距离作业时,需要较高的作业效率及可靠性,那么就需要作业过程中变速器需要尽量少的换挡,减少换挡动作,减少换挡时间,减少驾驶员的劳动强度,以便能够提高效率,尽量减少能量消耗。低挡的速比较大,能够提供足够的牵引力,但是车速较低;而高挡的车速满足长距离行驶的要求,但是牵引力又偏小。所以传统作业机械在工作时,在到达作业场地之前采用高挡,以保证车速较高,提高效率;而到达作业场地时需要换到低挡,以便作业机械获得足够的牵引力,保证作业的进行,比如传统装载机在工作时,在到达料堆之前采用高挡,以保证车速较高,提高效率;而到达料堆时需要换到低 挡,以便装载机获得足够的牵引力,保证铲装作业的进行。因此,作业机械在工作过程中需要驾驶员在低挡和高挡之间频繁地换挡。When operating machinery operates over short distances, it requires higher operating efficiency and reliability. Therefore, the transmission needs to shift as few times as possible during the operation, reducing shifting actions, reducing shifting time, and reducing the driver's labor intensity, so that it can Improve efficiency and minimize energy consumption. The low gear has a large speed ratio and can provide sufficient traction, but the vehicle speed is low; while the high gear speed meets the requirements for long-distance driving, but the traction is too small. Therefore, when traditional operating machinery is working, it adopts a high gear before arriving at the working site to ensure a high speed and improve efficiency; but when arriving at the working site, it needs to shift to a low gear so that the operating machinery can obtain sufficient traction to ensure the progress of the operation. For example, when a traditional loader is working, it uses a high gear before reaching the material pile to ensure a high speed and improve efficiency; but when it reaches the material pile, it needs to shift to a low gear. gear so that the loader can obtain sufficient traction to ensure the shovel loading operation is carried out. Therefore, the driver of the working machine needs to frequently shift gears between low gear and high gear during operation.
发明内容Contents of the invention
本公开提供一种驱动总成、驱动总成的换挡方法、动力系统及作业机械。The present disclosure provides a drive assembly, a gear shifting method of the drive assembly, a power system and a working machine.
根据本公开的第一方面,提供了一种驱动总成,包括:According to a first aspect of the present disclosure, a drive assembly is provided, including:
变速箱,包括第一输入组件、第二输入组件和输出组件,所述输出组件用于与输出轴传动连接;A gearbox, including a first input component, a second input component and an output component, the output component being used for transmission connection with the output shaft;
换挡机构;gear shifting mechanism;
检测组件,用于检测作业机械的牵引力和车速;Detection component, used to detect the traction force and speed of working machinery;
控制器,与所述换挡机构、所述检测组件通信连接;A controller, communicatively connected with the shifting mechanism and the detection component;
其中,所述第一输入组件包括第一齿轮和与所述第一齿轮同轴转动的第二齿轮;Wherein, the first input component includes a first gear and a second gear coaxially rotating with the first gear;
第二输入组件包括第三齿轮和与所述第三齿轮同轴转动的第四齿轮;The second input assembly includes a third gear and a fourth gear coaxially rotating with the third gear;
所述第一齿轮和所述第三齿轮相啮合形成第一挡位,所述第二齿轮和所述第四齿轮相啮合形成第二挡位;The first gear and the third gear mesh to form a first gear, and the second gear and the fourth gear mesh to form a second gear;
所述控制器根据所述检测组件的检测信号控制所述换挡机构驱动所述输出组件在与所述第一挡位传动连接和与所述第二挡位传动连接之间切换。The controller controls the shifting mechanism to drive the output component to switch between transmission connection with the first gear and transmission connection with the second gear according to the detection signal of the detection component.
根据本公开提供的一种驱动总成,还包括:A drive assembly provided according to the present disclosure also includes:
动力装置,与所述第一输入组件和所述第二输入组件均传动连接。A power device is drivingly connected to both the first input component and the second input component.
根据本公开提供的一种驱动总成,所述动力装置包括第一电机和第二电机,所述第一电机与所述第一输入组件传动连接,所述第二电机与所述第二输入组件传动连接;其中,所述第一电机和所述第二电机均与所述控制器通信连接,所述控制器能够根据所述检测组件的检 测信号控制所述第一电机和所述第二电机的启闭;According to a drive assembly provided by the present disclosure, the power device includes a first motor and a second motor, the first motor is drivingly connected to the first input component, and the second motor is connected to the second input component. The components are transmission connected; wherein, the first motor and the second motor are both communicatively connected with the controller, and the controller can detect the components according to the detection component. The measured signal controls the opening and closing of the first motor and the second motor;
或,or,
所述动力装置包括驱动电机,所述驱动电机与所述第一输入组件和所述第二输入组件均传动连接。The power device includes a drive motor, and the drive motor is drivingly connected to both the first input component and the second input component.
根据本公开提供的一种驱动总成,所述第一输入组件还包括:According to a driving assembly provided by the present disclosure, the first input component further includes:
第一传动轴,所述第一齿轮和所述第二齿轮均固定设置在所述第一传动轴上,所述第一传动轴与所述第一电机或所述驱动电机传动连接;A first transmission shaft, the first gear and the second gear are both fixedly arranged on the first transmission shaft, and the first transmission shaft is transmission connected with the first motor or the driving motor;
所述第二输入组件还包括:The second input component also includes:
第二传动轴,所述第三齿轮和所述第四齿轮均固定设置在所述第二传动轴上,所述第二传动轴与所述第二电机或所述驱动电机传动连接。The second transmission shaft, the third gear and the fourth gear are both fixedly arranged on the second transmission shaft, and the second transmission shaft is transmission connected with the second motor or the driving motor.
根据本公开提供的一种驱动总成,所述输出组件包括:According to a drive assembly provided by the present disclosure, the output component includes:
第三传动轴;third drive shaft;
输出齿轮,设置在所述第三传动轴上,所述输出齿轮用于与所述输出轴传动连接;An output gear is provided on the third transmission shaft, and the output gear is used for transmission connection with the output shaft;
滑套,滑动设置在所述第三传动轴上,所述换挡机构能够驱动所述滑套在与所述第一挡位传动连接和与所述第二挡位传动连接之间切换。A sliding sleeve is slidably disposed on the third transmission shaft, and the shifting mechanism can drive the sliding sleeve to switch between a transmission connection with the first gear and a transmission connection with the second gear.
根据本公开提供的一种驱动总成,所述第一挡位还包括第一传动齿轮,所述第一齿轮和所述第三齿轮通过所述第一传动齿轮啮合,所述滑套能够与所述第一传动齿轮传动连接,其中,According to a drive assembly provided by the present disclosure, the first gear further includes a first transmission gear, the first gear and the third gear mesh through the first transmission gear, and the sliding sleeve can be The first transmission gear transmission connection, wherein,
所述第一传动齿轮转动设置在所述第三传动轴上;The first transmission gear is rotatably arranged on the third transmission shaft;
或,or,
所述第一传动齿轮与所述驱动电机传动连接。The first transmission gear is drivingly connected to the driving motor.
根据本公开提供的一种驱动总成,所述第二挡位还包括第二传动 齿轮,所述第二齿轮和所述第四齿轮通过所述第二传动齿轮啮合,所述滑套能够与所述第二传动齿轮传动连接,且所述第二传动齿轮转动设置在所述第三传动轴上。According to a drive assembly provided by the present disclosure, the second gear further includes a second transmission gear, the second gear and the fourth gear mesh through the second transmission gear, the sliding sleeve can be transmission connected with the second transmission gear, and the second transmission gear is rotatably arranged on the first transmission gear. on the third drive shaft.
根据本公开提供的一种驱动总成,所述第一传动轴和所述第二传动轴上均设置有PTO取力器安装接口。According to a drive assembly provided by the present disclosure, PTO power take-off installation interfaces are provided on both the first transmission shaft and the second transmission shaft.
根据本公开的第二方面,提供了一种驱动总成的换挡方法,包括:According to a second aspect of the present disclosure, a gear shifting method of a drive assembly is provided, including:
当检测组件检测到作业机械的牵引力大于或等于预设牵引力时,控制换挡机构驱动输出组件与第一挡位传动连接,使输出组件挂入所述第一挡位;When the detection component detects that the traction force of the working machine is greater than or equal to the preset traction force, it controls the shifting mechanism to drive the output component to be transmission connected to the first gear, so that the output component is engaged in the first gear;
当所述检测组件检测到所述作业机械的牵引力小于所述预设牵引力且所述检测组件检测到所述作业机械的车速小于预设车速时,控制所述换挡机构驱动所述输出组件与所述第一挡位传动连接,使所述输出组件挂入所述第一挡位;When the detection component detects that the traction force of the work machine is less than the preset traction force and the detection component detects that the vehicle speed of the work machine is less than the preset speed, the shift mechanism is controlled to drive the output component and The first gear transmission connection allows the output assembly to be engaged in the first gear;
当所述检测组件检测到所述作业机械的牵引力小于所述预设牵引力且所述检测组件检测到所述作业机械的车速大于或等于所述预设车速时,控制所述换挡机构驱动所述输出组件与第二挡位传动连接,使所述输出组件挂入第二挡位。When the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the vehicle speed of the working machine is greater than or equal to the preset speed, the shift mechanism is controlled to drive the The output component is transmission connected with the second gear, so that the output component is engaged in the second gear.
根据本公开提供的一种驱动总成的换挡方法,还包括:A method for shifting a drive assembly according to the present disclosure further includes:
当所述检测组件检测到所述作业机械的牵引力大于或等于所述预设牵引力时,控制第一电机和第二电机均启动,以同时为变速箱提供动力;When the detection component detects that the traction force of the working machine is greater than or equal to the preset traction force, it controls both the first motor and the second motor to start to provide power to the gearbox at the same time;
当所述检测组件检测到所述作业机械的牵引力小于所述预设牵引力且所述检测组件检测到所述作业机械的车速小于所述预设车速时,控制所述第一电机启动,所述第二电机关闭;When the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the vehicle speed of the work machine is less than the preset vehicle speed, the first motor is controlled to start, and the first motor is controlled to start. The second motor is turned off;
当所述检测组件检测到所述作业机械的牵引力小于所述预设牵引力且所述检测组件检测到所述作业机械的车速大于或等于所述预 设车速时,控制所述第一电机关闭,所述第二电机启动。When the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the vehicle speed of the working machine is greater than or equal to the preset When the vehicle speed is set, the first motor is controlled to be turned off and the second motor is started.
根据本公开的第三方面,提供了一种动力系统,包括如上述任意一项所述的驱动总成。According to a third aspect of the present disclosure, a power system is provided, including the drive assembly as described in any one of the above.
根据本公开的第四方面,提供了一种作业机械,包括如上述任意一项所述的驱动总成或上述所述的动力系统。According to a fourth aspect of the present disclosure, a working machine is provided, including the drive assembly as described in any one of the above or the power system as described above.
本发明提供的驱动总成、驱动总成的换挡方法、动力系统及作业机械,控制器通过检测组件的检测信号确定出合适的目标挡位,并控制换挡机构驱动输出组件与合适的目标挡位传动连接,使作业机械自动地挂到合适的挡位。附图说明In the driving assembly, the driving assembly shifting method, the power system and the working machine provided by the invention, the controller determines the appropriate target gear through the detection signal of the detection component, and controls the shifting mechanism to drive the output component and the appropriate target. The gear transmission connection allows the work machine to automatically shift to the appropriate gear. Description of drawings
为了更清楚地说明本公开中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the present disclosure more clearly, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the disclosure, which are of great significance to this field. Ordinary technicians can also obtain other drawings based on these drawings without exerting creative work.
图1是根据本公开实施例的驱动总成的结构示意图(动力装置包括两个电机);Figure 1 is a schematic structural diagram of a drive assembly according to an embodiment of the present disclosure (the power device includes two motors);
图2是根据本公开实施例的驱动总成的结构示意图(动力装置包括一个电机)。Figure 2 is a schematic structural diagram of a drive assembly according to an embodiment of the present disclosure (the power device includes a motor).
附图标记:
1、第一电机;2、第二电机;3、驱动电机;
4、控制器;5、换挡机构;6、第一齿轮;
7、第二齿轮;8、第三齿轮;9、第四齿轮;
10、第一传动轴;11、第二传动轴;12、输出齿轮;
13、第三传动轴;14、滑套;15、第一传动齿轮;
16、第二传动齿轮;17、第一中间齿轮;18、第二中间齿轮;
19、输出轴;20、输出法兰;21、连接轴;
22、手动制动器;23、过渡轴。
Reference signs:
1. The first motor; 2. The second motor; 3. The driving motor;
4. Controller; 5. Shifting mechanism; 6. First gear;
7. Second gear; 8. Third gear; 9. Fourth gear;
10. First transmission shaft; 11. Second transmission shaft; 12. Output gear;
13. Third transmission shaft; 14. Sliding sleeve; 15. First transmission gear;
16. The second transmission gear; 17. The first intermediate gear; 18. The second intermediate gear;
19. Output shaft; 20. Output flange; 21. Connecting shaft;
22. Manual brake; 23. Transition shaft.
为使本公开的目的、技术方案和优点更加清楚,下面将结合本公开中的附图,对本公开中的技术方案进行清楚地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the purpose, technical solutions and advantages of the present disclosure clearer, the technical solutions in the present disclosure will be clearly described below in conjunction with the accompanying drawings in the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, and Not all examples. Based on the embodiments in this disclosure, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of this disclosure.
下面结合图1至图2描述本公开的驱动总成、驱动总成的换挡方法、动力系统及作业机械。The drive assembly, the shifting method of the drive assembly, the power system and the working machine of the present disclosure will be described below with reference to FIGS. 1 to 2 .
如图1和图2所示,本公开提供的一种驱动总成,包括变速箱、换挡机构5、检测组件、控制器4。As shown in Figures 1 and 2, the present disclosure provides a drive assembly, including a gearbox, a shifting mechanism 5, a detection component, and a controller 4.
其中,变速箱包括第一输入组件、第二输入组件和输出组件,并且输出组件用于与输出轴19传动连接,这里,输出轴19与驱动桥连接,以使变速箱能够将动力传给驱动桥。Wherein, the gearbox includes a first input component, a second input component and an output component, and the output component is used for transmission connection with the output shaft 19. Here, the output shaft 19 is connected with the drive axle, so that the gearbox can transmit power to the drive. bridge.
此外,第一输入组件可以包括第一齿轮6和第二齿轮7,第二齿轮7与第一齿轮6同轴转动;第二输入组件可以包括第三齿轮8和第四齿轮9,第四齿轮9和第三齿轮8同轴转动,其中,第一齿轮6和第三齿轮8相啮合形成第一挡位,第二齿轮7和第四齿轮9相啮合形成第二挡位。In addition, the first input component may include a first gear 6 and a second gear 7, and the second gear 7 rotates coaxially with the first gear 6; the second input component may include a third gear 8 and a fourth gear 9, the fourth gear being 9 and the third gear 8 rotate coaxially, wherein the first gear 6 and the third gear 8 mesh to form the first gear, and the second gear 7 and the fourth gear 9 mesh to form the second gear.
另外,换挡机构5、检测组件均与控制器4通信连接,并且,检测组件用于检测作业机械的牵引力和车速,控制器4根据检测组件的检测信号控制换挡机构5驱动输出组件在与第一挡位传动连接和与第二挡位传动连接之间切换。In addition, the shifting mechanism 5 and the detection component are both communicatively connected with the controller 4, and the detection component is used to detect the traction force and vehicle speed of the working machine. The controller 4 controls the driving output component of the shifting mechanism 5 according to the detection signal of the detection component. Switching between the first gear transmission connection and the second gear transmission connection.
如此设置,控制器4通过检测组件的检测信号确定出合适的目标挡位,并控制换挡机构5驱动输出组件与合适的目标挡位传动连接,使作业机械自动地挂到合适的挡位,在作业机械的工作过程中无需驾驶员在低挡和高挡之间频繁地换挡,降低驾驶员的劳动强度,提高工 作效率;并且,通过第一输入组件和第二输入组件实现两个挡位,可以平衡弯矩,使输出轴19的转动更为稳定,可以提高变速箱的可靠性,使输出组件转动更稳定;并且驱动总成的结构简单,维修服务方便。With this arrangement, the controller 4 determines the appropriate target gear through the detection signal of the detection component, and controls the shift mechanism 5 to drive the output assembly to be transmission connected to the appropriate target gear, so that the working machine can automatically shift to the appropriate gear. During the working process of the working machine, the driver does not need to frequently shift gears between low gear and high gear, which reduces the driver's labor intensity and improves work efficiency. operating efficiency; and, by realizing two gears through the first input component and the second input component, the bending moment can be balanced, making the rotation of the output shaft 19 more stable, improving the reliability of the gearbox, and making the rotation of the output component more stable. ; And the drive assembly has a simple structure and is easy to maintain and service.
在可选的实施例中,检测组件可以包括牵引力检测元件和转速检测元件,牵引力检测元件用于检测作业机械的牵引力,转速检测元件用于检测作业机械的车速,具体地,牵引力检测元件可以为测力传感器,转速检测元件可以为转速传感器,转速传感器可以检测输出组件的转速以得出作业机械的车速。In an optional embodiment, the detection component may include a traction force detection element and a rotation speed detection element. The traction force detection element is used to detect the traction force of the working machine, and the rotation speed detection element is used to detect the vehicle speed of the working machine. Specifically, the traction force detection element can be The load cell and the rotational speed detection element can be a rotational speed sensor, and the rotational speed sensor can detect the rotational speed of the output component to obtain the vehicle speed of the working machine.
当牵引力检测元件检测到作业机械的牵引力大于或等于预设牵引力时,控制器4控制换挡机构5驱动输出组件与第一挡位传动连接,使输出组件挂入第一挡位;When the traction force detection element detects that the traction force of the working machine is greater than or equal to the preset traction force, the controller 4 controls the shift mechanism 5 to drive the output component to be transmission connected to the first gear, so that the output component is engaged in the first gear;
当牵引力检测元件检测到作业机械的牵引力小于预设牵引力且转速检测元件检测到作业机械的车速小于预设车速时,控制器4控制换挡机构5驱动输出组件与第一挡位传动连接,使输出组件挂入第一挡位;When the traction force detection element detects that the traction force of the working machine is less than the preset traction force and the rotation speed detection element detects that the vehicle speed of the working machine is less than the preset vehicle speed, the controller 4 controls the shift mechanism 5 to drive the output assembly and connect it to the first gear transmission, so that The output assembly is engaged in the first gear;
当牵引力检测元件检测到作业机械的牵引力小于预设牵引力且转速检测元件检测到作业机械的车速大于或等于预设车速时,控制器4控制换挡机构5驱动输出组件与第二挡位传动连接,使输出组件挂入第二挡位。When the traction force detection element detects that the traction force of the working machine is less than the preset traction force and the rotational speed detection element detects that the vehicle speed of the working machine is greater than or equal to the preset vehicle speed, the controller 4 controls the shift mechanism 5 to drive the output assembly and connect it to the second gear transmission , put the output assembly into the second gear.
如此,可以根据作业机械的不同负载和车速,自动切换挡位,从而充分发挥驱动总成的驱动能力。In this way, gears can be automatically switched according to different loads and speeds of the working machinery, thereby giving full play to the driving capability of the drive assembly.
需要说明的是,控制器4可以为变速箱控制器TCU。并且,控制器4包括比较模块、存储模块和控制模块,存储模块存储有预设牵引力和预设车速,比较模块对控制器4接收到的牵引力检测元件和转速检测元件的检测信号与预设牵引力和预设车速分别进行比较,并将 结果输出给控制模块,控制模块对换挡机构5进行控制,使输出组件在与第一挡位传动连接和与第二挡位传动连接之间切换。It should be noted that the controller 4 may be a transmission controller TCU. Moreover, the controller 4 includes a comparison module, a storage module and a control module. The storage module stores the preset traction force and the preset vehicle speed. The comparison module compares the detection signals of the traction force detection element and the rotation speed detection element received by the controller 4 with the preset traction force. Compare with the preset speed respectively, and The result is output to the control module, and the control module controls the shifting mechanism 5 to switch the output assembly between transmission connection with the first gear and transmission connection with the second gear.
在本公开的可选实施例中,驱动总成还可以包括动力装置,动力装置与第一输入组件和第二输入组件均传动连接,以为第一输入组件和第二输入组件提供动力。In an optional embodiment of the present disclosure, the drive assembly may further include a power device, and the power device is drivingly connected to both the first input component and the second input component to provide power to the first input component and the second input component.
在一种可选的实施例中,如图1所示,动力装置可以包括第一电机1和第二电机2,第一电机1与第一输入组件传动连接,以为第一输入组件提供动力,第二电机2与第二输入组件传动连接,以为第二输入组件提供动力,并且,第一电机1和第二电机2均与控制器4通信连接,控制器4能够根据检测组件的检测信号控制第一电机1和第二电机2的启闭。In an optional embodiment, as shown in Figure 1, the power device may include a first motor 1 and a second motor 2. The first motor 1 is drivingly connected to the first input component to provide power to the first input component, The second motor 2 is drivingly connected to the second input component to provide power for the second input component, and both the first motor 1 and the second motor 2 are communicatively connected to the controller 4. The controller 4 can control according to the detection signal of the detection component. Turning on and off the first motor 1 and the second motor 2.
当牵引力检测元件检测到作业机械的牵引力大于或等于预设牵引力时,控制器4控制第一电机1和第二电机2均启动,以通过两个电机同时为变速箱提供动力;When the traction force detection element detects that the traction force of the working machine is greater than or equal to the preset traction force, the controller 4 controls both the first motor 1 and the second motor 2 to start to provide power to the gearbox through the two motors at the same time;
当牵引力检测元件检测到作业机械的牵引力小于预设牵引力且转速检测元件检测到作业机械的车速小于预设车速时,控制器4控制第一电机1启动,第二电机2关闭;When the traction force detection element detects that the traction force of the working machine is less than the preset traction force and the rotational speed detection element detects that the vehicle speed of the working machine is less than the preset vehicle speed, the controller 4 controls the first motor 1 to start and the second motor 2 to turn off;
当牵引力检测元件检测到作业机械的牵引力小于预设牵引力且转速检测元件检测到作业机械的车速大于或等于预设车速时,控制器4控制第一电机1关闭,第二电机2启动。When the traction force detection element detects that the traction force of the working machine is less than the preset traction force and the rotational speed detection element detects that the vehicle speed of the working machine is greater than or equal to the preset vehicle speed, the controller 4 controls the first motor 1 to turn off and the second motor 2 to start.
如此,可以根据作业机械的不同负载和车速,自动控制第一电机1和第二电机2的启闭。In this way, the opening and closing of the first motor 1 and the second motor 2 can be automatically controlled according to different loads and vehicle speeds of the working machine.
在可选的实施例中,第一电机1和第二电机2可以设置在变速箱的同侧或相对的两侧,第一电机1和第二电机2的安装位置可以根据实际需要确定。In an optional embodiment, the first motor 1 and the second motor 2 can be arranged on the same side or on opposite sides of the gearbox, and the installation positions of the first motor 1 and the second motor 2 can be determined according to actual needs.
具体地,预设牵引力可以为作业机械的最大牵引力的70% (70%Fmax),预设车速可以为作业机械的最大车速的30%(30%Vmax)。Specifically, the preset traction force may be 70% of the maximum traction force of the working machine (70%Fmax), the preset vehicle speed can be 30% of the maximum vehicle speed of the work machine (30%Vmax).
当牵引力检测元件检测到作业机械的牵引力大于或等于70%Fmax时,控制器4控制第一电机1和第二电机2均启动,以通过两个电机同时为变速箱提供动力,并控制换挡机构5驱动输出组件与第一挡位传动连接,使输出组件挂入第一挡位;When the traction force detection element detects that the traction force of the working machine is greater than or equal to 70% Fmax, the controller 4 controls both the first motor 1 and the second motor 2 to start to provide power to the gearbox through the two motors at the same time and control the gear shifting. Mechanism 5 drives the output component to be connected to the first gear, so that the output component is put into the first gear;
当牵引力检测元件检测到作业机械的牵引力小于70%Fmax且转速检测元件检测到作业机械的车速小于30%Vmax时,控制器4控制第一电机1启动,第二电机2关闭,并控制换挡机构5驱动输出组件与第一挡位传动连接,使输出组件挂入第一挡位;When the traction force detection element detects that the traction force of the working machine is less than 70% Fmax and the speed detection element detects that the speed of the working machine is less than 30% Vmax, the controller 4 controls the first motor 1 to start, the second motor 2 to turn off, and controls the gear shift. Mechanism 5 drives the output component to be connected to the first gear, so that the output component is put into the first gear;
当牵引力检测元件检测到作业机械的牵引力小于70%Fmax且转速检测元件检测到作业机械的车速大于或等于30%Vmax时,控制器4控制第一电机1关闭,第二电机2启动,并控制换挡机构5驱动输出组件与第二挡位传动连接,使输出组件挂入第二挡位。When the traction force detection element detects that the traction force of the working machine is less than 70% Fmax and the speed detection element detects that the speed of the working machine is greater than or equal to 30% Vmax, the controller 4 controls the first motor 1 to turn off, the second motor 2 to start, and controls The shifting mechanism 5 drives the output assembly to be transmission-connected to the second gear, so that the output assembly is engaged in the second gear.
在第二种可选的实施例中,如图2所示,动力装置可以包括驱动电机3,驱动电机3与第一输入组件和第二输入组件均传动连接,以为第一输入组件和第二输入组件提供动力。In a second optional embodiment, as shown in Figure 2, the power device may include a drive motor 3, which is drivingly connected to both the first input component and the second input component to provide power for the first input component and the second input component. Input components provide power.
在可选的实施例中,第一输入组件还可以包括第一传动轴10,第一齿轮6和第二齿轮7均固定设置在第一传动轴10上,并且第一传动轴10与第一电机1或驱动电机3传动连接,以使第一电机1或驱动电机3驱动第一齿轮6和第二齿轮7转动。In an optional embodiment, the first input assembly may also include a first transmission shaft 10 , the first gear 6 and the second gear 7 are both fixedly provided on the first transmission shaft 10 , and the first transmission shaft 10 is connected to the first transmission shaft 10 . The motor 1 or the driving motor 3 is connected in a transmission manner, so that the first motor 1 or the driving motor 3 drives the first gear 6 and the second gear 7 to rotate.
第二输入组件还可以包括第二传动轴11,第三齿轮8和第四齿轮9均固定设置在第二传动轴11上,并且第二传动轴11与第二电机2或驱动电机3传动连接,以使第二电机2或驱动电机3驱动第三齿轮8和第四齿轮9转动。The second input component may also include a second transmission shaft 11 , the third gear 8 and the fourth gear 9 are both fixedly arranged on the second transmission shaft 11 , and the second transmission shaft 11 is transmission connected with the second motor 2 or the drive motor 3 , so that the second motor 2 or the driving motor 3 drives the third gear 8 and the fourth gear 9 to rotate.
在本公开的可选实施例中,输出组件可以包括第三传动轴13、 输出齿轮12和滑套14,输出齿轮12固定设置在第三传动轴13上,输出齿轮12用于与输出轴19传动连接,以能够将第三传动轴13的动力传递给输出轴19。滑套14滑动设置在第三传动轴13上,并且滑套14能够与第三传动轴13同步转动,换挡机构5能够驱动滑套14在与第一挡位传动连接和与第二挡位传动连接之间切换,即换挡机构5通过驱动滑套14与第一齿轮6和第三齿轮8传动连接或与第二齿轮7和第四齿轮9传动连接,实现第三传动轴13与第一挡位或第二挡位传动连接,从而使输出轴19能够在第一挡位和第二挡位之间切换。In alternative embodiments of the present disclosure, the output assembly may include a third drive shaft 13, The output gear 12 and the sliding sleeve 14 are fixedly arranged on the third transmission shaft 13 . The output gear 12 is used for transmission connection with the output shaft 19 so as to transmit the power of the third transmission shaft 13 to the output shaft 19 . The sliding sleeve 14 is slidably disposed on the third transmission shaft 13, and the sliding sleeve 14 can rotate synchronously with the third transmission shaft 13. The shifting mechanism 5 can drive the sliding sleeve 14 to be in transmission connection with the first gear and with the second gear. Switching between transmission connections, that is, the shift mechanism 5 is transmission connected with the first gear 6 and the third gear 8 or with the second gear 7 and the fourth gear 9 through the driving sliding sleeve 14, so as to realize the transmission connection between the third transmission shaft 13 and the third gear 9. The first gear or the second gear is transmission connected so that the output shaft 19 can switch between the first gear and the second gear.
在可选的实施例中,第一挡位还可以包括第一传动齿轮15,第一齿轮6和第三齿轮8通过第一传动齿轮15啮合,滑套14能够与第一传动齿轮15传动连接,以使输出轴19能挂到第一挡位。In an optional embodiment, the first gear may also include a first transmission gear 15 , the first gear 6 and the third gear 8 mesh through the first transmission gear 15 , and the sliding sleeve 14 can be transmission connected with the first transmission gear 15 , so that the output shaft 19 can be put into the first gear.
在第一种实施例中,第一传动齿轮15转动设置在第三传动轴13上。具体地,第一传动齿轮15可以通过轴承与第三传动轴13转动连接。In the first embodiment, the first transmission gear 15 is rotatably disposed on the third transmission shaft 13 . Specifically, the first transmission gear 15 may be rotationally connected to the third transmission shaft 13 through a bearing.
在第二种实施例中,第一传动齿轮15可以与驱动电机3传动连接,通过第一传动齿轮15实现驱动电机3与第一齿轮6和第三齿轮8的传动连接。In the second embodiment, the first transmission gear 15 can be transmission connected with the drive motor 3 , and the drive motor 3 is connected with the first gear 6 and the third gear 8 through the first transmission gear 15 .
具体地,第一传动齿轮15通过连接轴21与驱动电机3传动连接,第一传动齿轮15与连接轴21固定连接,驱动电机3驱动连接轴21转动,带动第一传动齿轮15转动,从而带动第一齿轮6和第三齿轮8转动,实现第一传动轴10和第二传动轴11的转动。Specifically, the first transmission gear 15 is transmission connected to the driving motor 3 through the connecting shaft 21. The first transmission gear 15 is fixedly connected to the connecting shaft 21. The driving motor 3 drives the connecting shaft 21 to rotate, driving the first transmission gear 15 to rotate, thereby driving the The first gear 6 and the third gear 8 rotate to realize the rotation of the first transmission shaft 10 and the second transmission shaft 11 .
这里,连接轴21与第三传动轴13可以同轴设置,并且连接轴21和第三传动轴13不连接。Here, the connecting shaft 21 and the third transmission shaft 13 may be coaxially arranged, and the connecting shaft 21 and the third transmission shaft 13 are not connected.
在可选的实施例中,第二挡位还可以包括第二传动齿轮16,第二齿轮7和第四齿轮9通过第二传动齿轮16啮合,并且滑套14能够 与第二传动齿轮16传动连接,以使输出轴19能够挂到第二挡位。In an optional embodiment, the second gear may also include a second transmission gear 16 through which the second gear 7 and the fourth gear 9 mesh, and the sliding sleeve 14 can It is transmission connected with the second transmission gear 16 so that the output shaft 19 can be engaged in the second gear.
这里,第二传动齿轮16转动设置在第三转动轴上,这样,便于切换挡位。Here, the second transmission gear 16 is rotatably arranged on the third rotation axis, so that it is convenient to switch gears.
在可选的实施例中,输出组件还可以包括至少一个中间齿轮,中间齿轮用于传动连接输出齿轮12和输出轴19。In an optional embodiment, the output assembly may further include at least one intermediate gear, which is used to drively connect the output gear 12 and the output shaft 19 .
在本实施例中,输出组件可以包括两个中间齿轮、分别为第一中间齿轮17和第二中间齿轮18,第一中间齿轮17与输出齿轮12啮合,并且输出组件还可以包括过渡轴23,过渡轴23与变速箱的箱体转动连接,第一中间齿轮17设置在过渡轴23上;第二中间齿轮18与第一中间齿轮17啮合,并且第二中间齿轮18设置在输出轴19上,以能够带动输出轴19转动。In this embodiment, the output assembly may include two intermediate gears, namely a first intermediate gear 17 and a second intermediate gear 18. The first intermediate gear 17 meshes with the output gear 12, and the output assembly may further include a transition shaft 23, The transition shaft 23 is rotationally connected to the box body of the gearbox, and the first intermediate gear 17 is arranged on the transition shaft 23; the second intermediate gear 18 meshes with the first intermediate gear 17, and the second intermediate gear 18 is arranged on the output shaft 19, To be able to drive the output shaft 19 to rotate.
这里,输出轴19的一端设置有输出法兰20,另一端设置有手动制动器22。Here, one end of the output shaft 19 is provided with an output flange 20, and the other end is provided with a manual brake 22.
在本实施例中,第一传动轴10和第二传动轴11相对于第三传动轴13相对称设置,可以使第三传动轴13受力均匀,传动效率高。In this embodiment, the first transmission shaft 10 and the second transmission shaft 11 are arranged symmetrically with respect to the third transmission shaft 13, so that the third transmission shaft 13 can be evenly stressed and the transmission efficiency is high.
在本公开的可选实施例中,换挡机构5可以包括蜗轮蜗杆机构和换挡电机,蜗轮蜗杆机构的蜗轮与换挡电机传动连接,换挡电机驱动蜗轮转动能够使蜗杆带动滑套14上的拨叉移动,从而使滑套14在第三传动轴13上滑动,以能够与第一挡位或第二挡位传动连接。In an optional embodiment of the present disclosure, the shifting mechanism 5 may include a worm gear mechanism and a shift motor. The worm gear of the worm gear mechanism is drivingly connected to the shift motor. The shift motor drives the worm gear to rotate so that the worm drives the sliding sleeve 14 The shift fork moves, so that the sliding sleeve 14 slides on the third transmission shaft 13 to be transmission connected with the first gear or the second gear.
这里,滑套14上套设有拨叉,拨叉与蜗轮蜗杆机构的蜗杆连接。Here, the sliding sleeve 14 is provided with a shift fork, and the shift fork is connected to the worm of the worm gear mechanism.
在本实施例中,换挡电机与控制器4通信连接,控制器4能够根据检测组件的检测信号控制换挡电机,以驱动滑套14移动。In this embodiment, the shift motor is communicatively connected to the controller 4, and the controller 4 can control the shift motor according to the detection signal of the detection component to drive the sliding sleeve 14 to move.
在本公开的可选实施例中,第一传动轴10和第二传动轴11上均可以设置有PTO取力器安装接口。这样,可以向作业机械以外的设备输出动力。In an optional embodiment of the present disclosure, both the first transmission shaft 10 and the second transmission shaft 11 may be provided with PTO power take-off installation interfaces. In this way, power can be output to equipment other than work machines.
这里,PTO取力器为动力输出装置,是将发动机的动力或电机的 动力向作业机械以外的设备输出的装置。Here, the PTO power take-off is the power output device, which converts the power of the engine or the power of the motor A device that outputs power to equipment other than work machinery.
下面对本公开提供的驱动总成的换挡方法进行描述,下文描述的驱动总成的换挡方法与上文描述的驱动总成可相互对应参照。The gear shifting method of the drive assembly provided by the present disclosure will be described below. The gear shifting method of the drive assembly described below and the drive assembly described above may be mutually referenced.
本公开提供的一种驱动总成的换挡方法,包括:The present disclosure provides a gear shifting method for a drive assembly, including:
当检测组件检测到作业机械的牵引力大于或等于预设牵引力时,控制器4控制换挡机构5驱动输出组件与第一挡位传动连接,使输出组件挂入第一挡位;When the detection component detects that the traction force of the working machine is greater than or equal to the preset traction force, the controller 4 controls the shift mechanism 5 to drive the output component to be connected to the first gear transmission, so that the output component is put into the first gear;
当检测组件检测到作业机械的牵引力小于预设牵引力且检测组件检测到作业机械的车速小于预设车速时,控制器4控制换挡机构5驱动输出组件与第一挡位传动连接,使输出组件挂入第一挡位;When the detection component detects that the traction force of the work machine is less than the preset traction force and the detection component detects that the vehicle speed of the work machine is less than the preset speed, the controller 4 controls the shift mechanism 5 to drive the output component and connect it to the first gear transmission, so that the output component Shift into first gear;
当检测组件检测到作业机械的牵引力小于预设牵引力且检测组件检测到作业机械的车速大于或等于预设车速时,控制器4控制换挡机构5驱动输出组件与第二挡位传动连接,使输出组件挂入第二挡位。When the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the vehicle speed of the working machine is greater than or equal to the preset speed, the controller 4 controls the shift mechanism 5 to drive the output component and connect it to the second gear transmission, so that The output assembly is engaged in second gear.
在可选的实施例中,驱动总成的换挡方法,还可以包括:In an optional embodiment, the gear shifting method of the drive assembly may also include:
当检测组件检测到作业机械的牵引力大于或等于预设牵引力时,控制器4控制第一电机1和第二电机2均启动,以通过两个电机同时为变速箱提供动力;When the detection component detects that the traction force of the working machine is greater than or equal to the preset traction force, the controller 4 controls both the first motor 1 and the second motor 2 to start to provide power to the gearbox through the two motors at the same time;
当检测组件检测到作业机械的牵引力小于预设牵引力且检测组件检测到作业机械的车速小于预设车速时,控制器4控制第一电机1启动,第二电机2关闭;When the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the speed of the working machine is less than the preset speed, the controller 4 controls the first motor 1 to start and the second motor 2 to turn off;
当检测组件检测到作业机械的牵引力小于预设牵引力且检测组件检测到作业机械的车速大于或等于预设车速时,控制器4控制第一电机1关闭,第二电机2启动。When the detection component detects that the traction force of the working machine is less than the preset traction force and the detection component detects that the vehicle speed of the working machine is greater than or equal to the preset speed, the controller 4 controls the first motor 1 to turn off and the second motor 2 to start.
这样,可以根据作业机械的不同负载和车速,自动控制第一电机1和第二电机2的启闭。In this way, the opening and closing of the first motor 1 and the second motor 2 can be automatically controlled according to different loads and vehicle speeds of the working machine.
下面对本公开提供的动力系统进行描述,下文描述的动力系统与 上文描述的驱动总成可相互对应参照。The power system provided by the present disclosure is described below. The power system described below is related to The drive assemblies described above may be referenced to each other.
本公开提供的一种动力系统,包括如上述任意一项实施例所述的驱动总成。The present disclosure provides a power system, including the drive assembly as described in any of the above embodiments.
本公开提供的动力系统所达到的有益效果与本公开提供的驱动总成所达到的有益效果相一致,控制器4通过检测组件的检测信号确定出合适的目标挡位,并控制换挡机构5驱动输出组件与合适的目标挡位传动连接,使作业机械自动地挂到合适的挡位,在作业机械的工作过程中无需驾驶员在低挡和高挡之间频繁地换挡,降低驾驶员的劳动强度,提高工作效率;并且,通过第一输入组件和第二输入组件实现两个挡位,可以提高变速箱的可靠性,使输出组件转动更稳定,从而提高动力系统的稳定性。The beneficial effects achieved by the power system provided by the present disclosure are consistent with the beneficial effects achieved by the drive assembly provided by the present disclosure. The controller 4 determines the appropriate target gear through the detection signal of the detection component, and controls the shifting mechanism 5 The drive output component is connected to the appropriate target gear transmission, so that the working machine can automatically shift to the appropriate gear. During the working process of the working machine, the driver does not need to frequently shift gears between low gear and high gear, which reduces the driver's workload. Reduce labor intensity and improve work efficiency; and, realizing two gears through the first input component and the second input component can improve the reliability of the gearbox and make the output component rotate more stably, thus improving the stability of the power system.
下面对本公开提供的作业机械进行描述,下文描述的作业机械与上文描述的驱动总成或动力系统可相互对应参照。The working machine provided by the present disclosure will be described below. The working machine described below and the drive assembly or power system described above may be referred to correspondingly.
本公开提供的一种作业机械,包括如上述任意一项实施例所述的驱动总成或动力系统。The present disclosure provides a working machine, including the drive assembly or power system as described in any of the above embodiments.
本公开提供的作业机械所达到的有益效果与本公开提供的驱动总成或动力系统所达到的有益效果相一致,则这里不再赘述。The beneficial effects achieved by the working machine provided by the present disclosure are consistent with the beneficial effects achieved by the drive assembly or power system provided by the present disclosure, so they will not be described again here.
需要说明的是,上述作业机械可以为装载机、挖掘机、或其他工程机械。It should be noted that the above-mentioned operating machinery may be a loader, an excavator, or other construction machinery.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in One location, or it can be distributed across multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Persons of ordinary skill in the art can understand and implement the method without any creative effort.
最后应说明的是:以上实施例仅用以说明本公开的技术方案,而 非对其限制;尽管参照前述实施例对本公开进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的精神和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present disclosure, and It is not limited thereto; although the present disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or modify some of the technical features. Equivalent substitutions; and these modifications or substitutions do not cause the essence of the corresponding technical solution to depart from the spirit and scope of the technical solution of each embodiment of the present disclosure.
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211066526.0A CN115596818A (en) | 2022-08-31 | 2022-08-31 | Drive assembly, gear shifting method of drive assembly, power system and operation machine |
| CN202211066526.0 | 2022-08-31 |
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| Publication Number | Publication Date |
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| WO2024045568A1 true WO2024045568A1 (en) | 2024-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/CN2023/082463 Ceased WO2024045568A1 (en) | 2022-08-31 | 2023-03-20 | Drive assembly, gear shifting method for drive assembly, power system, and operating machine |
Country Status (2)
| Country | Link |
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| CN (1) | CN115596818A (en) |
| WO (1) | WO2024045568A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115596818A (en) * | 2022-08-31 | 2023-01-13 | 上海三一重机股份有限公司(Cn) | Drive assembly, gear shifting method of drive assembly, power system and operation machine |
| CN118149058A (en) * | 2024-05-10 | 2024-06-07 | 中联重科股份有限公司 | Hybrid powertrain and mobile working machinery |
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| JP2003079005A (en) * | 2001-06-19 | 2003-03-14 | Hitachi Ltd | Automotive power transmission |
| CN107512261A (en) * | 2017-08-01 | 2017-12-26 | 北京理工大学 | PHEV shift control methods in parallel based on dual power source collaboration |
| CN112706598A (en) * | 2021-01-12 | 2021-04-27 | 中国重汽集团济南动力有限公司 | Vehicle with double-motor drive axle |
| CN114056070A (en) * | 2020-08-07 | 2022-02-18 | 广汽埃安新能源汽车有限公司 | Dual Motor Powertrain and Electric Vehicle |
| CN114851842A (en) * | 2022-04-25 | 2022-08-05 | 特百佳动力科技有限公司 | Electric drive bridge and automobile |
| CN114930051A (en) * | 2019-10-18 | 2022-08-19 | 沃尔沃卡车集团 | Power assembly for vehicle |
| CN115596818A (en) * | 2022-08-31 | 2023-01-13 | 上海三一重机股份有限公司(Cn) | Drive assembly, gear shifting method of drive assembly, power system and operation machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105416049B (en) * | 2015-12-11 | 2016-08-17 | 南京越博动力系统股份有限公司 | A kind of gear-shifting control method of automobile-used twin shaft parallel connection power drive system |
| CN205970800U (en) * | 2016-08-26 | 2017-02-22 | 苏州凯博易控驱动技术有限公司 | Single motor four -speed gear shift ware system |
| CN109780144A (en) * | 2017-11-14 | 2019-05-21 | 吉利汽车研究院(宁波)有限公司 | A kind of continuous change electric gear shift(ing) |
| CN212400887U (en) * | 2020-04-28 | 2021-01-26 | 郑州宇通客车股份有限公司 | Parallel hybrid power system, speed change device thereof and vehicle |
| CN112610661A (en) * | 2020-12-16 | 2021-04-06 | 苏州绿控传动科技股份有限公司 | Coaxial double-input double-intermediate-shaft gearbox structure |
| CN112693298B (en) * | 2021-01-29 | 2024-06-18 | 中国重汽集团济南动力有限公司 | Dual-motor separable 2-gear AMT electric drive bridge assembly control system and method |
-
2022
- 2022-08-31 CN CN202211066526.0A patent/CN115596818A/en active Pending
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- 2023-03-20 WO PCT/CN2023/082463 patent/WO2024045568A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003079005A (en) * | 2001-06-19 | 2003-03-14 | Hitachi Ltd | Automotive power transmission |
| CN107512261A (en) * | 2017-08-01 | 2017-12-26 | 北京理工大学 | PHEV shift control methods in parallel based on dual power source collaboration |
| CN114930051A (en) * | 2019-10-18 | 2022-08-19 | 沃尔沃卡车集团 | Power assembly for vehicle |
| CN114056070A (en) * | 2020-08-07 | 2022-02-18 | 广汽埃安新能源汽车有限公司 | Dual Motor Powertrain and Electric Vehicle |
| CN112706598A (en) * | 2021-01-12 | 2021-04-27 | 中国重汽集团济南动力有限公司 | Vehicle with double-motor drive axle |
| CN114851842A (en) * | 2022-04-25 | 2022-08-05 | 特百佳动力科技有限公司 | Electric drive bridge and automobile |
| CN115596818A (en) * | 2022-08-31 | 2023-01-13 | 上海三一重机股份有限公司(Cn) | Drive assembly, gear shifting method of drive assembly, power system and operation machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115596818A (en) | 2023-01-13 |
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