WO2024041037A1 - Efficient fluidizing chlorination method for carbide slag - Google Patents
Efficient fluidizing chlorination method for carbide slag Download PDFInfo
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- C01G23/02—Halides of titanium
- C01G23/022—Titanium tetrachloride
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- the invention relates to the technical field of chemical engineering, and in particular to an efficient boiling chlorination method of carbonized slag.
- Vanadium-titanium magnetite reserves are abundant in the world, and my country's reserves are among the best.
- the Panxi region has reserves of tens of billions of tons, and the total titanium resource reserves rank first in the country.
- Vanadium-titanium magnetite is a multi-element symbiotic ore containing 30-34Wt% of iron (existing in the form of iron oxide in the ore). It is mainly used as a raw material for extracting iron, vanadium and titanium.
- the vanadium-ilmenite concentrate produced in the Panxi area contains a certain amount of TiO 2. After smelting in the blast furnace, it enters the blast furnace slag and is discarded. It is not fully utilized, which greatly affects the comprehensive titanium resources in the vanadium-titanium magnetite in the Panxi area. usage efficiency.
- the existing process of "carbonizing blast furnace slag at high temperature and selective chlorination at low temperature to generate TiCl 4 " can effectively extract Ti from blast furnace slag.
- the thermal reduction treatment of blast furnace slag is running stably, and the TiO 2 reduction rate in the slag is stably controlled at more than 85%, which is good.
- the low-temperature selective chlorination process adopts single-stage boiling chlorination. In order to maintain effective chlorination of the effective component TiC in the carbonized slag, there is excessive chlorine in the furnace, resulting in low chlorine utilization and high chlorine consumption.
- the purpose of the embodiments of the present invention is to propose an efficient boiling chlorination method for carbonized slag.
- the use of two-stage boiling chlorination not only improves the chlorine gas utilization efficiency, but also improves the carbonized slag after two-stage chlorination.
- the chlorination rate can effectively improve the utilization rate of titanium element and chlorination in carbonized slag and improve the comprehensive chlorination effect.
- an efficient boiling chlorination method which method includes:
- the chlorination conditions of the first-level boiling chlorination furnace and the second-level boiling chlorination furnace are set based on the TiC content in the carbonized slag, and a high-concentration mixed gas is introduced into the second-level boiling chlorination furnace.
- Stage boiling chlorination furnaces are connected in series;
- the carbonized slag after the preliminary chlorination reaction is discharged into the second-level boiling chlorination furnace for deep chlorination reaction. After the reaction, the tailings are discharged. The remaining gas in the second-level boiling chlorination furnace is passed into the first-level boiling chlorination furnace after cyclone dust removal. .
- the two-stage boiling chlorination furnace is the main reactor, and 55% to 88% of the chlorination reaction is performed in the main reactor.
- the one-stage boiling chlorination furnace is the secondary reactor, and 20% to 45% of the chlorination reaction is performed in the main reactor. carried out in the secondary reactor.
- the one-stage boiling chlorination furnace is configured to feed materials at the upper end and discharge materials at the lower end.
- the two-stage boiling chlorination furnace is configured to feed materials at the lower end and discharge materials at the upper end.
- chlorination conditions include gas flow, temperature, and gas velocity.
- the reaction temperature of the two-stage boiling chlorination furnace is 20-40°C higher than the reaction temperature of the one-stage boiling chlorination furnace.
- the gas velocity in the two-stage boiling chlorination furnace is 0.03 m/s to 0.05 m/s higher than the gas velocity in the one-stage boiling chlorination furnace.
- the gas supply pipes of the two-stage boiling chlorination furnace and the one-stage boiling chlorination furnace are equipped with a regulating valve and a flow meter, and the gas velocity in the boiling furnace is adjusted through the regulating valve.
- the first-stage boiling chlorination furnace and the second-stage boiling chlorination furnace are provided at the connection There is a fluidized discharge valve connection.
- the reactor diameters of the primary boiling chlorination furnace and the secondary boiling chlorination furnace are the same.
- the method of the present invention is based on an in-depth analysis of the carbonized slag material characteristics and the boiling chlorination reaction mechanism.
- high-concentration chlorine gas is introduced into the two-stage boiling chlorination furnace, and the two-stage boiling chlorination furnace is The remaining gas is introduced into the first-stage boiling chlorination furnace to achieve counter-current contact between chlorine gas and carbonized slag, increase the concentration difference between reactants, increase the reaction rate, and achieve contact reaction between high-concentration Cl 2 and refractory carbonized slag (surface TiC has reacted)
- low-concentration Cl 2 reacts with TiC on the surface of the new carbonized slag, which not only improves the utilization rate of chlorine, greatly reduces alkali consumption, reduces the production cost of titanium tetrachloride, but also improves the chlorination rate and efficiency of the carbonized slag, thereby effectively increasing the titanium element in the carbonized slag.
- the utilization rate of chlorination improve the comprehensive
- Figure 1 is a schematic diagram of an embodiment of the high-efficiency boiling chlorination method of carbonized slag provided by the present invention
- Figure 2 is a schematic diagram of an embodiment of a high-efficiency boiling chlorination device for carbonized slag provided by the present invention.
- an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present invention.
- the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
- the reaction between carbonized slag and chlorine is a typical gas-solid reaction, which can be divided into Two stages.
- the first stage is the contact reaction, which is controlled by the TiC reaction.
- the main reason is that under certain temperature conditions, the surface TiC in the carbonized slag comes into contact with Cl 2 and reacts.
- the first stage reaction is fast and efficient.
- the second stage is the infiltration contact reaction, which is controlled by the penetration of Cl 2 into the carbonized slag particles.
- the main process is: when the TiC reaction on the surface of the carbonized slag is completed, the TiC in the inner layer cannot be in direct and effective contact with Cl 2. Cl 2 needs to penetrate into the interior of the carbonized slag particles and contact with TiC before the reaction can occur. Therefore, the reaction is affected by the Cl 2 concentration, Cl 2. Penetration ability and control of particle cracks and channels on the surface of carbonized slag. In the same boiling chlorination reactor, when operated under the same conditions, the Cl 2 concentration in the later stage of the reaction is low and the permeability is reduced; the surface TiC content is low and the reaction is slow, resulting in carbonized slag particles. The internal TiC reaction capacity is weakened, and the chlorine gas cannot be fully reacted, resulting in low overall chlorination rate of carbonized slag, low chlorine gas utilization rate, and high alkali consumption.
- the present invention proposes a high-efficiency boiling chlorination method of carbonized slag, combining the reaction characteristics of TiC and Cl 2 , through two-stage boiling chlorination in series, chlorine gas and carbonized slag are counter-currently contacted to increase the reaction
- concentration difference between the substances increases the reaction rate and achieves contact reaction between high-concentration Cl 2 and refractory carbonized slag (surface TiC has reacted).
- Low-concentration Cl 2 reacts with new carbonized slag surface TiC, which not only improves the chlorination rate and efficiency of carbonized slag. , while improving chlorine gas utilization and significantly reducing alkali consumption.
- Figure 1 is a schematic diagram of an embodiment of the high-efficiency boiling chlorination method of carbonized slag provided by the present invention. The method includes the following steps:
- S1 sets the chlorination conditions of the primary boiling chlorination furnace and the secondary boiling chlorination furnace based on the TiC content in the carbonized slag, and introduces high-concentration mixed gas into the secondary boiling chlorination furnace;
- S3 discharges the carbonized slag after the preliminary chlorination reaction into the second-level boiling chlorination furnace for deep chlorination reaction. After the reaction, the tailings are discharged. The remaining gas in the second-level boiling chlorination furnace is dedusted by a cyclone and then passed into the first-level boiling chlorination furnace. furnace.
- the two-stage boiling chlorination furnace is the main reactor, 55% to 88% of the chlorination reaction is carried out in the main reactor, the one-stage boiling chlorination furnace is the secondary reactor, and 20% to 45% of the reaction is carried out in the side reaction performed within the device.
- the carbonized slag of the first-stage boiling chlorination furnace adopts the upper feeding and lower discharging method. It can not only maintain the continuous and stable flow of carbonized slag into and out of the boiling chlorination furnace, and controllable residence time of carbonized slag, but also increase the concentration gradient of reactants as much as possible. The lowest chlorine concentration and the highest TiC content carbonized slag contact reaction to improve chlorine gas utilization efficiency.
- the carbonized slag of the two-stage boiling chlorination furnace adopts the bottom feeding and top discharging method.
- the residence time of the carbonized slag in the two-stage boiling chlorination furnace is fully guaranteed to be stable.
- the excessive chlorine gas and high concentration in the two-stage boiling chlorination furnace can ensure the full reaction of TiC in the carbonized slag.
- the first-stage boiling chlorination reactor and the second-stage boiling chlorination reactor are independent and designed with the same diameter.
- different diameters can also be designed according to material characteristics, and the same gas distributor can also be designed. Can be designed into different gas distributors.
- chlorination conditions include gas flow, temperature, gas velocity, etc. : Determine the required amount of chlorine based on the reactor diameter, fluidization gas velocity and TiC content in the carbonized slag, calculate the amount of nitrogen to be added, complete the mixing of chlorine and nitrogen in the mixing tank and then enter the secondary boiling reactor to maintain The reaction within the reaction is stable, which can effectively prevent the local high chlorine concentration, violent reaction, and the failure of the reaction heat to be discharged in time, resulting in the end of the material.
- the reaction temperature of the second-stage boiling chlorination furnace is 20-40°C higher than that of the first-stage boiling chlorination furnace; the gas velocity in the second-stage boiling chlorination furnace is higher than that of the first-stage boiling chlorination furnace.
- the speed is 0.03 ⁇ 0.05m/s.
- FIG. 2 shows a schematic diagram of an embodiment of a high-efficiency boiling chlorination device for carbonized slag provided by the present invention.
- the first-level boiling chlorination furnace 4 and the second-level boiling chlorination furnace 6 are connected in series.
- the carbonized slag is transmitted from the carbonized slag high-level bunker 1 through the feeding spiral and the matching frequency conversion motor 2, and passes through the first-level boiling furnace 4 and the second-level boiling chlorination furnace in sequence. 6.
- the carbonized slag feed valve, the discharge valve between the first-stage boiling chlorination furnace and the second-stage boiling chlorination furnace, and the second-stage boiling chlorination furnace slag discharge valve can choose a fluidized discharge valve, which can keep the material flowing smoothly.
- the chlorinated slag after primary chlorination can effectively enter the secondary boiling chlorination furnace), and can effectively prevent gas from flowing back in the chlorination furnace. You can also choose stop valves, ball valves, etc.
- the first-stage boiling chlorination furnace 4 is equipped with a separate nitrogen gas supply pipe, equipped with a fluidized nitrogen regulating valve 18 and a fluidized chlorine gas flow meter 19 to regulate the gas velocity of the first-stage boiling chlorination furnace to ensure good flow in the reactor in the furnace. status.
- Both the first-level boiling chlorination reactor 4 and the second-level boiling chlorination reactor 6 are boiling chlorination reactors made of ⁇ 200mm Income material. Canned liquid chlorine is used. A certain amount of liquid chlorine is vaporized and then sent The mixing tank and a certain amount of bottled nitrogen are decompressed and mixed as the fluidizing medium and reaction gas of the secondary boiling chlorination reactor.
- the raw material of carbonized slag is the blast furnace slag of the No. 1 blast furnace of Panzhihua Iron and Steel Group Corporation. It is the finished carbonized slag after high-temperature reduction, crushing and grinding in the electric furnace on the demonstration line. Its typical component distribution is shown in Table 1. Among them, the carbonized slag feed valve 3 and the first-stage boiling chlorination reactor slag discharge valve 5 are fluidized U-shaped valves, and the second-stage fluidized reactor rear slag discharge valve 7 is a ball valve.
- the specific process includes the following steps:
- the carbonized slag (finished carbonized slag produced by the high-temperature carbonization demonstration line) is added to the high-level silo 1 through the lifting device.
- the typical particle size distribution of carbonized slag is analyzed by sampling and shown in Table 1.
- the minimum fluidization speed and minimum take-out speed of carbonized slag are calculated based on the average particle size of carbonized slag. It is determined that the gas velocity in the first-stage boiling chlorination reactor is controlled at 0.11 ⁇ 0.28m/s. , the preferred gas speed is 0.15m/s, the gas speed in the secondary boiling chlorination reaction is controlled at 0.15 ⁇ 0.33m/s, the preferred gas speed is 0.20m/s, the mixed gas flow rate introduced into the secondary boiling chlorination reactor is 16.96m3/h ⁇ 37.2m3/h.
- the first-stage boiling chlorination reactor is not supplemented with nitrogen.
- the secondary boiling chlorination reaction temperature is controlled at 450-550°C, and the secondary boiling chlorination reaction temperature is controlled at 480-580°C.
- the carbonized slag enters the high-level silo 1, opens the feeding screw and the matching variable frequency motor 2, and opens the loose gas regulating valve 24 and the conveying gas regulating valve 25 of the carbonized slag feed fluidizing U-shaped valve 3 to keep the carbonized slag feed unobstructed.
- Set the spiral frequency to 10Hz. After stabilizing for 5 minutes, gradually increase the frequency, increasing by 5Hz every 5 minutes, and finally stabilizing at 30Hz.
- the feeding amount is controlled at ⁇ 25kg/h, and the carbonized slag is added to the reactor of the first-stage boiling chlorination furnace 4. .
- the secondary cyclone dust collector 10 is turned on, and the tailings slag discharge valve 7 and the primary cyclone slag discharge valve 13 are gradually opened, and the secondary boiling chlorination reactor begins to discharge outward.
- slag regularly open the slag discharge valve 14 of the tailings silo to discharge the chlorinated tailings in the tailings silo from the system, but It is necessary to maintain a certain amount of chlorinated tailings in the tailings silo to form a material seal.
- valve 15 allows the slag to enter the tailings silo 9, and the secondary cyclone dust removal and slag discharge valve 16 is opened regularly to collect the tailings, and the dust-removed gas enters the leaching process.
- the feeding amount reaches 20 ⁇ 28kg/h, and the first- and second-stage boiling chlorination reactors reach a certain filling rate.
- the average residence time of carbonized slag in the first-stage boiling chlorination furnace is maintained at 40-90 min.
- the average residence time of carbonized slag in the secondary boiling chlorination furnace is maintained at 60 to 120 minutes, and the system reaches balance. Multiple rounds of sampling were conducted to detect the particle size and chemical composition of the chlorinated tailings.
- the typical particle size distribution of carbonized residue and chlorinated tailings is shown in Table 1, the main components of carbonized residue and chlorinated tailings are shown in Table 2, and the main chemical components of chlorinated tailing gas are shown in Table 3.
- the present invention has the following advantages:
- the carbonized slag and chlorine gas are counter-currently contacted with the chlorination process to increase the concentration difference between the reactants and increase the reaction rate.
- improve the chlorination efficiency of carbonized slag before discharging it from the system improve the chlorination rate of Ti in the blast furnace slag and the utilization rate of chlorine gas, achieve efficient recycling of Ti in the blast furnace, and improve the economy of the entire process.
- the method is simple and reliable; has good continuous stability and high efficiency; the equipment is simple to manufacture, has low investment, small floor space, good continuity, low energy consumption, stable operation, large processing capacity, and easy industrialization.
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Abstract
Description
本发明涉及化学工程技术领域,尤其涉及一种碳化渣高效沸腾氯化方法。The invention relates to the technical field of chemical engineering, and in particular to an efficient boiling chlorination method of carbonized slag.
钒钛磁铁矿在世界上的储量很丰富,我国的储量名列前茅,就攀西地区储量达百亿吨,钛资源总储量居全国之首。钒钛磁铁矿是一种多元素的共生矿,矿中含铁(在矿中以铁的氧化物形式存在)30~34Wt%,主要用作提铁、钒、钛的原料。Vanadium-titanium magnetite reserves are abundant in the world, and my country's reserves are among the best. The Panxi region has reserves of tens of billions of tons, and the total titanium resource reserves rank first in the country. Vanadium-titanium magnetite is a multi-element symbiotic ore containing 30-34Wt% of iron (existing in the form of iron oxide in the ore). It is mainly used as a raw material for extracting iron, vanadium and titanium.
攀西地区生产的钒钛铁精矿中含有一定量的TiO2,高炉冶炼后进入高炉渣而废弃,没能得到充分利用,极大影响了攀西地区钒钛磁铁矿中钛资源的综合利用效率。The vanadium-ilmenite concentrate produced in the Panxi area contains a certain amount of TiO 2. After smelting in the blast furnace, it enters the blast furnace slag and is discarded. It is not fully utilized, which greatly affects the comprehensive titanium resources in the vanadium-titanium magnetite in the Panxi area. usage efficiency.
现有的“高炉渣高温碳化,低温进行选择性氯化生成TiCl4”工艺流程,有效提取高炉渣中的Ti。目前高炉渣热还原处理运行稳定,渣中TiO2还原率稳定控制在85%以上效果较好。低温选择性氯化工序采用单级沸腾氯化,为保持碳化渣中有效组分TiC有效氯化,炉内氯气过量,导致氯气利用率偏低,氯气单耗高,且过量氯气需要用碱液吸收,造成碱液消耗较高;同时碳化渣中TiC氯化效率也存在氯化率偏低,很难稳定达到85%以上,严重影响了高炉中Ti利用效率和全流程经济性。The existing process of "carbonizing blast furnace slag at high temperature and selective chlorination at low temperature to generate TiCl 4 " can effectively extract Ti from blast furnace slag. At present, the thermal reduction treatment of blast furnace slag is running stably, and the TiO 2 reduction rate in the slag is stably controlled at more than 85%, which is good. The low-temperature selective chlorination process adopts single-stage boiling chlorination. In order to maintain effective chlorination of the effective component TiC in the carbonized slag, there is excessive chlorine in the furnace, resulting in low chlorine utilization and high chlorine consumption. In addition, excessive chlorine requires the use of alkali solution absorption, resulting in high alkali consumption; at the same time, the chlorination efficiency of TiC in the carbonized slag is also low, and it is difficult to stably reach more than 85%, which seriously affects the Ti utilization efficiency in the blast furnace and the economy of the entire process.
因此,现有技术中存在对碳化渣高效沸腾氯化方法改进的需求。Therefore, there is a need in the prior art for improving the efficient boiling chlorination method of carbonized slag.
发明内容Contents of the invention
有鉴于此,本发明实施例的目的在于提出一种碳化渣高效沸腾氯化方 法,针对现有碳化渣低温选择性氯化效率偏低,氯气单耗高的问题,通过采用两级沸腾氯化,不仅提高氯气利用效率,同时碳化渣经过两级氯化,提升碳化渣中氯化率,从而有效提高碳化渣中钛元素及氯化的利用率,提升综合氯化效果。In view of this, the purpose of the embodiments of the present invention is to propose an efficient boiling chlorination method for carbonized slag. In order to solve the problems of low low-temperature selective chlorination efficiency of existing carbonized slag and high chlorine gas consumption, the use of two-stage boiling chlorination not only improves the chlorine gas utilization efficiency, but also improves the carbonized slag after two-stage chlorination. The chlorination rate can effectively improve the utilization rate of titanium element and chlorination in carbonized slag and improve the comprehensive chlorination effect.
基于上述目的,本发明实施例的提供了一种高效沸腾氯化方法,该方法包括:Based on the above objectives, embodiments of the present invention provide an efficient boiling chlorination method, which method includes:
基于碳化渣中TiC含量设定一级沸腾氯化炉和二级沸腾氯化炉的氯化条件,向二级沸腾氯化炉内通入高浓度混合气,其中一级沸腾氯化炉和二级沸腾氯化炉串联连接;The chlorination conditions of the first-level boiling chlorination furnace and the second-level boiling chlorination furnace are set based on the TiC content in the carbonized slag, and a high-concentration mixed gas is introduced into the second-level boiling chlorination furnace. Stage boiling chlorination furnaces are connected in series;
将碳化渣加入一级沸腾氯化炉进行初步氯化反应;Add the carbonized slag to the first-stage boiling chlorination furnace for preliminary chlorination reaction;
将初步氯化反应后的碳化渣排入二级沸腾氯化炉进行深度氯化反应,反应后排出尾渣,二级沸腾氯化炉内剩余气体经旋风除尘后通入一级沸腾氯化炉。The carbonized slag after the preliminary chlorination reaction is discharged into the second-level boiling chlorination furnace for deep chlorination reaction. After the reaction, the tailings are discharged. The remaining gas in the second-level boiling chlorination furnace is passed into the first-level boiling chlorination furnace after cyclone dust removal. .
在一些实施方式中,二级沸腾氯化炉为主反应器,55%~88%的氯化反应在主反应器内进行,一级沸腾氯化炉为副反应器,20%~45%反应在副反应器内进行。In some embodiments, the two-stage boiling chlorination furnace is the main reactor, and 55% to 88% of the chlorination reaction is performed in the main reactor. The one-stage boiling chlorination furnace is the secondary reactor, and 20% to 45% of the chlorination reaction is performed in the main reactor. carried out in the secondary reactor.
在一些实施方式中,一级沸腾氯化炉设置为上端进料,下端排料。In some embodiments, the one-stage boiling chlorination furnace is configured to feed materials at the upper end and discharge materials at the lower end.
在一些实施方式中,二级沸腾氯化炉设置为下端进料,上端排料。In some embodiments, the two-stage boiling chlorination furnace is configured to feed materials at the lower end and discharge materials at the upper end.
在一些实施方式中,氯化条件包括气流量、温度以及气体速度。In some embodiments, chlorination conditions include gas flow, temperature, and gas velocity.
在一些实施方式中,二级沸腾氯化炉的反应温度比一级沸腾氯化炉反应温度高20~40℃。In some embodiments, the reaction temperature of the two-stage boiling chlorination furnace is 20-40°C higher than the reaction temperature of the one-stage boiling chlorination furnace.
在一些实施方式中,二级沸腾氯化炉内的气体速度比一级沸腾氯化炉气体速度高0.03m/s~0.05m/s。In some embodiments, the gas velocity in the two-stage boiling chlorination furnace is 0.03 m/s to 0.05 m/s higher than the gas velocity in the one-stage boiling chlorination furnace.
在一些实施方式中,二级沸腾氯化炉和一级沸腾氯化炉的供气管配置有调节阀和流量计,通过调节阀调节沸腾炉内的气体速度。In some embodiments, the gas supply pipes of the two-stage boiling chlorination furnace and the one-stage boiling chlorination furnace are equipped with a regulating valve and a flow meter, and the gas velocity in the boiling furnace is adjusted through the regulating valve.
在一些实施方式中,一级沸腾氯化炉和二级沸腾氯化炉在连接处设置 有流态化排料阀连接。In some embodiments, the first-stage boiling chlorination furnace and the second-stage boiling chlorination furnace are provided at the connection There is a fluidized discharge valve connection.
在一些实施方式中,一级沸腾氯化炉与二级沸腾氯化炉的反应器直径相同。In some embodiments, the reactor diameters of the primary boiling chlorination furnace and the secondary boiling chlorination furnace are the same.
本发明至少具有以下有益技术效果:The present invention has at least the following beneficial technical effects:
本发明的方法通过深入分析碳化渣物料特性和沸腾氯化反应机理,通过设置两级沸腾氯化串联,在二级沸腾氯化炉内通入高浓度氯气,并将二级沸腾氯化炉内剩余气体引入一级沸腾氯化炉,实现氯气和碳化渣的逆流接触,加大反应物之间浓度差,提高反应速率,实现高浓度Cl2与难反应碳化渣(表层TiC已反应)接触反应,低浓度Cl2与新碳化渣表层TiC反应,不仅提升了氯气利用率,大幅降低碱消耗,降低四氯化钛生产成本,而且提升碳化渣氯化率效率,从而有效提高碳化渣中钛元素及氯化的利用率,提升综合氯化效果,增强高炉渣提钛工艺市场竞争能力。The method of the present invention is based on an in-depth analysis of the carbonized slag material characteristics and the boiling chlorination reaction mechanism. By setting up two-stage boiling chlorination in series, high-concentration chlorine gas is introduced into the two-stage boiling chlorination furnace, and the two-stage boiling chlorination furnace is The remaining gas is introduced into the first-stage boiling chlorination furnace to achieve counter-current contact between chlorine gas and carbonized slag, increase the concentration difference between reactants, increase the reaction rate, and achieve contact reaction between high-concentration Cl 2 and refractory carbonized slag (surface TiC has reacted) , low-concentration Cl 2 reacts with TiC on the surface of the new carbonized slag, which not only improves the utilization rate of chlorine, greatly reduces alkali consumption, reduces the production cost of titanium tetrachloride, but also improves the chlorination rate and efficiency of the carbonized slag, thereby effectively increasing the titanium element in the carbonized slag. And the utilization rate of chlorination, improve the comprehensive chlorination effect, and enhance the market competitiveness of the blast furnace slag titanium extraction process.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的实施例。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other embodiments can be obtained based on these drawings without exerting creative efforts.
图1为本发明提供的碳化渣高效沸腾氯化方法的实施例的示意图;Figure 1 is a schematic diagram of an embodiment of the high-efficiency boiling chlorination method of carbonized slag provided by the present invention;
图2为本发明提供的碳化渣高效沸腾氯化装置的实施例的示意图。Figure 2 is a schematic diagram of an embodiment of a high-efficiency boiling chlorination device for carbonized slag provided by the present invention.
图中:
1-高位料仓、2-进料螺旋及配套变频电机、3-碳化渣进料流态化U型阀、
4-一级沸腾氯化炉、5-一级流态化U型排渣阀、6-二级沸腾氯化炉、7-尾渣排渣阀、8-气体混配罐、9-尾渣料仓、10-一级旋风除尘器、11-二级旋风除尘器、12-尾渣料仓、13-一级旋风排渣阀、14尾渣料仓排渣阀、15-二级旋风排渣阀、16-二级旋风除尘排渣阀、17-流化氮气流量计、18-流化氮气调
节阀、19-流化氯气流量计、20-流化氯气调节阀、21-二级沸腾氯化炉流化气体调节阀、22-补充氮气流量计、23-补充氮气调节阀、24-进料U型阀松动气调节阀、25-进料U型阀输送气调节阀、26-一级排渣U型阀松动气调节阀、27-一级排渣U型阀输送气调节阀。In the picture:
1-High-level silo, 2-Feeding screw and matching frequency conversion motor, 3-Carbonized slag feed fluidization U-shaped valve,
4-First-level boiling chlorination furnace, 5-First-level fluidized U-shaped slag discharge valve, 6-Second-level boiling chlorination furnace, 7-Tails slag discharge valve, 8-Gas mixing tank, 9-Tails slag Silo, 10-first-level cyclone dust collector, 11-secondary cyclone dust collector, 12-tailings silo, 13-first-level cyclone slag discharge valve, 14 tailings silo slag discharge valve, 15-secondary cyclone discharge Slag valve, 16-secondary cyclone dust removal and slag valve, 17-fluidized nitrogen flow meter, 18-fluidized nitrogen gas regulator Throttle valve, 19-fluidized chlorine gas flow meter, 20-fluidized chlorine gas regulating valve, 21-two-stage boiling chlorination furnace fluidized gas regulating valve, 22-supplementary nitrogen flow meter, 23-supplementary nitrogen regulating valve, 24-inlet Material U-shaped valve loose air regulating valve, 25-Feeding U-shaped valve conveying air regulating valve, 26-First-stage slag discharge U-shaped valve loose air regulating valve, 27-First-stage slag discharge U-shaped valve conveying air regulating valve.
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明实施例进一步详细说明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to specific embodiments and the accompanying drawings.
本发明的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含;本发明的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序。“多个”的含义是两个或两个以上,除非另有明确具体的限定。The terms "including" and "having" and any variations thereof in the description and claims of the present invention and the description of the above drawings are intended to cover non-exclusive inclusion; in the description and claims of the present invention or the description of the above drawings The terms "first", "second", etc. are used to distinguish different objects and are not used to describe a specific order. "Plural" means two or more, unless otherwise expressly and specifically limited.
此外,在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Furthermore, reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present invention. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
针对现有碳化渣低温选择性氯化效率偏低,氯气单耗高问题,通过深入分析碳化渣物料特性和沸腾氯化反应机理,发现碳化渣和氯气反应属典型的气固反应,可分为两个阶段。第一阶段为接触反应,受TiC反应控制。主要为:在一定温度条件下,碳化渣中表层TiC与Cl2接触并发生反应,第一阶段反应速度快,效率高。第二阶段为渗透接触反应,受Cl2在碳化渣颗粒内渗透控制。主要过程为:当碳化渣表层TiC反应完成后,其内层TiC与Cl2不能直接有效接触,需Cl2渗透到碳化渣颗粒内部与TiC接触后才能发生反应,因此反应受Cl2浓度、Cl2渗透能力以及碳化渣表面颗粒裂纹及通道控制。在同一沸腾氯化反应器中,采用同一条件操作进行时,反应后期Cl2浓度低,渗透能力降低;表面TiC含量低,反应慢,导致碳化渣颗粒 内部TiC反应能力减弱,同时氯气不能得到充分反应,导致碳化渣整体氯化率偏低,氯气利用率偏低,碱消耗偏高。In view of the existing low-temperature selective chlorination efficiency of carbonized slag and high chlorine gas consumption, through in-depth analysis of the material characteristics of carbonized slag and the boiling chlorination reaction mechanism, it was found that the reaction between carbonized slag and chlorine is a typical gas-solid reaction, which can be divided into Two stages. The first stage is the contact reaction, which is controlled by the TiC reaction. The main reason is that under certain temperature conditions, the surface TiC in the carbonized slag comes into contact with Cl 2 and reacts. The first stage reaction is fast and efficient. The second stage is the infiltration contact reaction, which is controlled by the penetration of Cl 2 into the carbonized slag particles. The main process is: when the TiC reaction on the surface of the carbonized slag is completed, the TiC in the inner layer cannot be in direct and effective contact with Cl 2. Cl 2 needs to penetrate into the interior of the carbonized slag particles and contact with TiC before the reaction can occur. Therefore, the reaction is affected by the Cl 2 concentration, Cl 2. Penetration ability and control of particle cracks and channels on the surface of carbonized slag. In the same boiling chlorination reactor, when operated under the same conditions, the Cl 2 concentration in the later stage of the reaction is low and the permeability is reduced; the surface TiC content is low and the reaction is slow, resulting in carbonized slag particles. The internal TiC reaction capacity is weakened, and the chlorine gas cannot be fully reacted, resulting in low overall chlorination rate of carbonized slag, low chlorine gas utilization rate, and high alkali consumption.
因此,针对现有技术中存在的问题,本发明提出一种碳化渣高效沸腾氯化方法,结合TiC与Cl2反应特性,通过两级沸腾氯化串联,氯气和碳化渣逆流接触,加大反应物之间浓度差,提高反应速率,实现高浓度Cl2与难反应碳化渣(表层TiC已反应)接触反应,低浓度Cl2与新碳化渣表层TiC反应,不仅可提升碳化渣氯化率效率,同时提升氯气利用率,大幅降低碱消耗。Therefore, in view of the problems existing in the prior art, the present invention proposes a high-efficiency boiling chlorination method of carbonized slag, combining the reaction characteristics of TiC and Cl 2 , through two-stage boiling chlorination in series, chlorine gas and carbonized slag are counter-currently contacted to increase the reaction The concentration difference between the substances increases the reaction rate and achieves contact reaction between high-concentration Cl 2 and refractory carbonized slag (surface TiC has reacted). Low-concentration Cl 2 reacts with new carbonized slag surface TiC, which not only improves the chlorination rate and efficiency of carbonized slag. , while improving chlorine gas utilization and significantly reducing alkali consumption.
如图1所示为本发明提供的碳化渣高效沸腾氯化方法的实施例的示意图,该方法包括以下步骤:Figure 1 is a schematic diagram of an embodiment of the high-efficiency boiling chlorination method of carbonized slag provided by the present invention. The method includes the following steps:
S1基于碳化渣中TiC含量设定一级沸腾氯化炉和二级沸腾氯化炉的氯化条件,向二级沸腾氯化炉内通入高浓度混合气;S1 sets the chlorination conditions of the primary boiling chlorination furnace and the secondary boiling chlorination furnace based on the TiC content in the carbonized slag, and introduces high-concentration mixed gas into the secondary boiling chlorination furnace;
S2将碳化渣加入一级沸腾氯化炉进行初步氯化反应;S2 adds the carbonized slag to the first-stage boiling chlorination furnace for preliminary chlorination reaction;
S3将初步氯化反应后的碳化渣排入二级沸腾氯化炉进行深度氯化反应,反应后排出尾渣,二级沸腾氯化炉内剩余气体经旋风除尘后通入一级沸腾氯化炉。S3 discharges the carbonized slag after the preliminary chlorination reaction into the second-level boiling chlorination furnace for deep chlorination reaction. After the reaction, the tailings are discharged. The remaining gas in the second-level boiling chlorination furnace is dedusted by a cyclone and then passed into the first-level boiling chlorination furnace. furnace.
进一步地,二级沸腾氯化炉为主反应器,55%~88%的氯化反应在主反应器内进行,一级沸腾氯化炉为副反应器,20%~45%反应在副反应器内进行。一级沸腾氯化炉碳化渣采用上进料,下排料方式。既能保持碳化渣连续稳定进出沸腾氯化炉,碳化渣停留时间可控,同时又尽可能加大反应物浓度梯度,最低氯气浓度与最高TiC含量碳化渣接触反应,提升氯气利用效率。二级沸腾氯化炉碳化渣采用下进料,上排料方式。充分保证碳化渣在二级沸腾氯化炉内停留时间稳定,同时二级沸腾氯化炉内氯气过量,浓度高,可保障碳化渣中TiC充分反应。Further, the two-stage boiling chlorination furnace is the main reactor, 55% to 88% of the chlorination reaction is carried out in the main reactor, the one-stage boiling chlorination furnace is the secondary reactor, and 20% to 45% of the reaction is carried out in the side reaction performed within the device. The carbonized slag of the first-stage boiling chlorination furnace adopts the upper feeding and lower discharging method. It can not only maintain the continuous and stable flow of carbonized slag into and out of the boiling chlorination furnace, and controllable residence time of carbonized slag, but also increase the concentration gradient of reactants as much as possible. The lowest chlorine concentration and the highest TiC content carbonized slag contact reaction to improve chlorine gas utilization efficiency. The carbonized slag of the two-stage boiling chlorination furnace adopts the bottom feeding and top discharging method. The residence time of the carbonized slag in the two-stage boiling chlorination furnace is fully guaranteed to be stable. At the same time, the excessive chlorine gas and high concentration in the two-stage boiling chlorination furnace can ensure the full reaction of TiC in the carbonized slag.
在一些实施例中,一级沸腾氯化反应器和二级沸腾氯化反应器独立,设计相同直径,在另一些实施例中,也可根据物料特性设计不同直径,可设计相同气体分布器也可设计成不同气体分布器。 In some embodiments, the first-stage boiling chlorination reactor and the second-stage boiling chlorination reactor are independent and designed with the same diameter. In other embodiments, different diameters can also be designed according to material characteristics, and the same gas distributor can also be designed. Can be designed into different gas distributors.
进一步地,氯化条件包括气流量、温度以及气体速度等。:根据反应器直径、流化气速和碳化渣中TiC含量确定所需氯气量,计算配加氮气量,在混配罐中完成氯气和氮气的混配后进入二级沸腾化反应器,保持反应内反应稳定,可有效防止局部氯气浓度高,反应剧烈,反应放热不能及时排出导致物料终结。为强化碳化渣氯化反应快速高效进行,二级沸腾氯化炉反应温度比一级沸腾氯化炉反应温度高20~40℃;二级沸腾氯化内气速比一级沸腾氯化炉气速高0.03~0.05m/s。Further, chlorination conditions include gas flow, temperature, gas velocity, etc. : Determine the required amount of chlorine based on the reactor diameter, fluidization gas velocity and TiC content in the carbonized slag, calculate the amount of nitrogen to be added, complete the mixing of chlorine and nitrogen in the mixing tank and then enter the secondary boiling reactor to maintain The reaction within the reaction is stable, which can effectively prevent the local high chlorine concentration, violent reaction, and the failure of the reaction heat to be discharged in time, resulting in the end of the material. In order to enhance the rapid and efficient chlorination reaction of carbonized slag, the reaction temperature of the second-stage boiling chlorination furnace is 20-40°C higher than that of the first-stage boiling chlorination furnace; the gas velocity in the second-stage boiling chlorination furnace is higher than that of the first-stage boiling chlorination furnace. The speed is 0.03~0.05m/s.
如图2所示为本发明提供的碳化渣高效沸腾氯化装置的实施例的示意图。一级沸腾氯化炉4和二级沸腾氯化炉6串联,碳化渣从碳化渣高位料仓1通过进料螺旋及配套变频电机2传送,依次通过一级沸腾炉4,二级沸腾氯化炉6。其中,碳化渣进料阀、一级沸腾氯化炉和二级沸腾氯化炉之间排料阀、二级沸腾氯化炉排渣阀可选择流态化排料阀,既能保持物料畅通(一级氯化后氯化渣能有效进入二级沸腾氯化炉),又能有效防止氯化炉内气体返窜,也可选择截止阀,球阀等。一级沸腾氯化炉4设置单独氮气供气管,配置流化氮气调节阀18和流化氯气流量计19,用以调控一级沸腾氯化炉的气速,保证炉内反应器内良好的流化状态。Figure 2 shows a schematic diagram of an embodiment of a high-efficiency boiling chlorination device for carbonized slag provided by the present invention. The first-level boiling chlorination furnace 4 and the second-level boiling chlorination furnace 6 are connected in series. The carbonized slag is transmitted from the carbonized slag high-level bunker 1 through the feeding spiral and the matching frequency conversion motor 2, and passes through the first-level boiling furnace 4 and the second-level boiling chlorination furnace in sequence. 6. Among them, the carbonized slag feed valve, the discharge valve between the first-stage boiling chlorination furnace and the second-stage boiling chlorination furnace, and the second-stage boiling chlorination furnace slag discharge valve can choose a fluidized discharge valve, which can keep the material flowing smoothly. (The chlorinated slag after primary chlorination can effectively enter the secondary boiling chlorination furnace), and can effectively prevent gas from flowing back in the chlorination furnace. You can also choose stop valves, ball valves, etc. The first-stage boiling chlorination furnace 4 is equipped with a separate nitrogen gas supply pipe, equipped with a fluidized nitrogen regulating valve 18 and a fluidized chlorine gas flow meter 19 to regulate the gas velocity of the first-stage boiling chlorination furnace to ensure good flow in the reactor in the furnace. status.
下面结合具体示例详细说明利用本发明实现攀钢碳化渣高效沸腾氯化方法。The method for realizing high-efficiency boiling chlorination of carbonized slag of Panzhihua Iron and Steel Co., Ltd. using the present invention will be described in detail below with reference to specific examples.
本实施例为半工业试验,一级沸腾氯化反应器4和二级沸腾氯化反应器6均选用Φ200mm英康材质沸腾氯化反应器,选用使用罐装液氯,一定量液氯气化后送混配罐与一定量瓶装氮气减压后混合作为二级沸腾氯化反应器的流化介质和反应气体。碳化渣原料为攀钢集团公司炼铁厂1#高炉高炉渣,经示范线上电炉高温还原并破碎磨细后的成品碳化渣。其典型成分分布见表1。其中碳化渣进料阀3、一级沸腾氯化反应器排渣阀5选用流态化U型阀,二级流态化反应器后排渣阀7选用球阀。This embodiment is a semi-industrial test. Both the first-level boiling chlorination reactor 4 and the second-level boiling chlorination reactor 6 are boiling chlorination reactors made of Φ200mm Income material. Canned liquid chlorine is used. A certain amount of liquid chlorine is vaporized and then sent The mixing tank and a certain amount of bottled nitrogen are decompressed and mixed as the fluidizing medium and reaction gas of the secondary boiling chlorination reactor. The raw material of carbonized slag is the blast furnace slag of the No. 1 blast furnace of Panzhihua Iron and Steel Group Corporation. It is the finished carbonized slag after high-temperature reduction, crushing and grinding in the electric furnace on the demonstration line. Its typical component distribution is shown in Table 1. Among them, the carbonized slag feed valve 3 and the first-stage boiling chlorination reactor slag discharge valve 5 are fluidized U-shaped valves, and the second-stage fluidized reactor rear slag discharge valve 7 is a ball valve.
具体的过程包括以下步骤:The specific process includes the following steps:
将经过高温碳化还原并破碎磨细成合格粒度碳化渣(高温碳化示范线生产碳化渣成品)通过提升装置加入高位料仓1。 After high-temperature carbonization reduction and crushing and grinding, the carbonized slag (finished carbonized slag produced by the high-temperature carbonization demonstration line) is added to the high-level silo 1 through the lifting device.
通过取样分析碳化渣典型粒度分布见表1,以碳化渣平均粒径计算碳化渣最小流化速度,最小带出速度,确定一级沸腾氯化反应器内气速控制在0.11~0.28m/s,优选气速为0.15m/s,二级沸腾氯化反应内气速控制在0.15~0.33m/s,优选气速为0.20m/s,通入二级沸腾氯化反应器混合气体流量为16.96m3/h~37.2m3/h。一级沸腾氯化反应器不补充氮气。二级沸腾氯化反应温度控制在450~550℃,二级沸腾氯化反应温度控制在480~580℃。The typical particle size distribution of carbonized slag is analyzed by sampling and shown in Table 1. The minimum fluidization speed and minimum take-out speed of carbonized slag are calculated based on the average particle size of carbonized slag. It is determined that the gas velocity in the first-stage boiling chlorination reactor is controlled at 0.11~0.28m/s. , the preferred gas speed is 0.15m/s, the gas speed in the secondary boiling chlorination reaction is controlled at 0.15~0.33m/s, the preferred gas speed is 0.20m/s, the mixed gas flow rate introduced into the secondary boiling chlorination reactor is 16.96m3/h~37.2m3/h. The first-stage boiling chlorination reactor is not supplemented with nitrogen. The secondary boiling chlorination reaction temperature is controlled at 450-550°C, and the secondary boiling chlorination reaction temperature is controlled at 480-580°C.
根据表2碳化渣中TiC含量,计算氯气用量,根据所需气体问题配加氮气量。According to the TiC content in the carbonized slag in Table 2, calculate the amount of chlorine gas, and add the amount of nitrogen according to the required gas problem.
根据计算结果,设定氯气量,氮气量,一级沸腾氯化炉温度、二级沸腾氯化炉温度等碳化渣沸腾氯化条件,开启流化氯气调节阀20,流化氮气调节阀18,补充氮气调节阀23,根据流化氯气流量计19、流化氮气流量计17、补充氮气流量计22读数调节阀门开度,控制氯气流量和氮气流量,控制好混合气体浓度。启动沸腾氯化装置,打开二级沸腾氯化炉流化气体调节阀21,控制好二级沸腾氯化反应器流化气体流量。According to the calculation results, set the chlorine gas amount, nitrogen gas amount, primary boiling chlorination furnace temperature, secondary boiling chlorination furnace temperature and other carbonized slag boiling chlorination conditions, open the fluidized chlorine gas regulating valve 20, the fluidized nitrogen gas regulating valve 18, The supplementary nitrogen regulating valve 23 adjusts the valve opening according to the readings of the fluidized chlorine flow meter 19, the fluidized nitrogen flow meter 17, and the supplementary nitrogen flow meter 22, controls the chlorine flow and nitrogen flow, and controls the mixed gas concentration. Start the boiling chlorination device, open the fluidizing gas regulating valve 21 of the secondary boiling chlorination furnace, and control the flow of fluidizing gas in the secondary boiling chlorination reactor.
碳化渣进入高位料仓1,开启进料螺旋及配套变频电机2,打开碳化渣进料流态化U型阀3的松动气调节阀24和输送气调节阀25,保持碳化渣进料通畅。设定螺旋频率为10Hz,稳定5分钟后逐渐增加频率,每5分钟增加5Hz,最后稳定在30Hz,投料量控制在~25kg/h,将碳化渣加入一级沸腾氯化炉4的反应器内。投料初期关闭一级流态化排渣U型阀5的松动气调节阀26和输送气调节阀27,使一级沸腾氯化炉4内物料不能进入二级沸腾氯化炉6,形成一级沸腾氯化反应器内碳化渣料层。The carbonized slag enters the high-level silo 1, opens the feeding screw and the matching variable frequency motor 2, and opens the loose gas regulating valve 24 and the conveying gas regulating valve 25 of the carbonized slag feed fluidizing U-shaped valve 3 to keep the carbonized slag feed unobstructed. Set the spiral frequency to 10Hz. After stabilizing for 5 minutes, gradually increase the frequency, increasing by 5Hz every 5 minutes, and finally stabilizing at 30Hz. The feeding amount is controlled at ~25kg/h, and the carbonized slag is added to the reactor of the first-stage boiling chlorination furnace 4. . In the early stage of feeding, close the loose gas regulating valve 26 and the conveying gas regulating valve 27 of the first-level fluidized slag discharge U-shaped valve 5 so that the materials in the first-level boiling chlorination furnace 4 cannot enter the second-level boiling chlorination furnace 6, forming a first-level boiling chlorination furnace. The carbonized slag layer in the boiling chlorination reactor.
碳化渣投料60分钟后,逐步开启一级流态化排渣U型阀5的松动气调节阀26和输送气调节阀27,将经过一级沸腾氯化炉4的氯化渣排入二级沸腾氯化炉6,尾渣排渣阀7,一级旋风排渣阀13,尾渣料仓排渣阀14,形成二级沸腾氯化反应器料层。60 minutes after the carbonized slag is fed, gradually open the loose gas regulating valve 26 and the conveying gas regulating valve 27 of the first-level fluidized slag discharge U-shaped valve 5, and discharge the chlorinated slag that has passed through the first-level boiling chlorination furnace 4 into the second-level The boiling chlorination furnace 6, the tailings slag discharge valve 7, the first-level cyclone slag discharge valve 13, and the tailings silo slag discharge valve 14 form a secondary boiling chlorination reactor material layer.
二级沸腾氯化反应器进料60分钟后,开启二级旋风除尘器10,并逐渐打开尾渣排渣阀7和一级旋风排渣阀13,二级沸腾氯化反应器开始向外排渣,定期打开尾渣料仓排渣阀14,将尾渣料仓中的氯化尾渣排出系统,但 需保持尾渣料仓内一定量氯化尾渣,形成料封。60 minutes after the secondary boiling chlorination reactor is fed, the secondary cyclone dust collector 10 is turned on, and the tailings slag discharge valve 7 and the primary cyclone slag discharge valve 13 are gradually opened, and the secondary boiling chlorination reactor begins to discharge outward. slag, regularly open the slag discharge valve 14 of the tailings silo to discharge the chlorinated tailings in the tailings silo from the system, but It is necessary to maintain a certain amount of chlorinated tailings in the tailings silo to form a material seal.
二级旋风除尘后的气体再次进入一级沸腾氯化炉4,在一级沸腾氯化炉4内反应完成后的二次氯化气进入二级旋风除尘器11中,开启二级旋风排渣阀15,使料渣进入尾渣料仓9中,定期打开二级旋风除尘排渣阀16收集尾渣,除尘后的气体进入淋洗处理。The gas after the secondary cyclone dust removal enters the primary boiling chlorination furnace 4 again, and the secondary chlorinated gas after the reaction is completed in the primary boiling chlorination furnace 4 enters the secondary cyclone dust collector 11, and the secondary cyclone slagging is started. Valve 15 allows the slag to enter the tailings silo 9, and the secondary cyclone dust removal and slag discharge valve 16 is opened regularly to collect the tailings, and the dust-removed gas enters the leaching process.
当投料稳定后,投料量达到20~28kg/h,一级、二级沸腾氯化反应器达到一定填充率,料层稳定后,一级沸腾氯化炉碳化渣平均停留时间保持在40~90min,二级沸腾氯化炉碳化渣平均停留时间保持在60~120min,系统达到平衡。多轮次取样检测氯化尾渣粒度及化学成分。碳化渣及氯化尾渣典型粒度分布见表1,碳化渣及氯化尾渣主要成分见表2,氯化尾气主要化学成分见表3。When the feeding is stable, the feeding amount reaches 20~28kg/h, and the first- and second-stage boiling chlorination reactors reach a certain filling rate. After the material layer is stabilized, the average residence time of carbonized slag in the first-stage boiling chlorination furnace is maintained at 40-90 min. , the average residence time of carbonized slag in the secondary boiling chlorination furnace is maintained at 60 to 120 minutes, and the system reaches balance. Multiple rounds of sampling were conducted to detect the particle size and chemical composition of the chlorinated tailings. The typical particle size distribution of carbonized residue and chlorinated tailings is shown in Table 1, the main components of carbonized residue and chlorinated tailings are shown in Table 2, and the main chemical components of chlorinated tailing gas are shown in Table 3.
表1 碳化渣及氯化尾渣典型粒度分布/%
Table 1 Typical particle size distribution of carbonized slag and chlorinated tailings/%
表2 氯化尾渣主要化学成分/%
Table 2 Main chemical components of chlorinated tailings/%
表3 氯化尾气主要化学成分/(vt%)
Table 3 Main chemical components of chlorinated tail gas/(vt%)
从表2、表3可知:碳化渣利用本发明技术氯化率可提升至88%以上,较原正常生产时氯化率(2021年平均氯化率在82.5%)有大幅提升;氯化尾气中Cl2含量由3.98%降至0.23%,Cl2利用率有明显提高。 It can be seen from Table 2 and Table 3 that the chlorination rate of carbonized slag can be increased to more than 88% using the technology of the present invention, which is significantly improved compared with the original chlorination rate during normal production (the average chlorination rate in 2021 is 82.5%); chlorinated tail gas The Cl 2 content in the machine was reduced from 3.98% to 0.23%, and the Cl 2 utilization rate was significantly improved.
综上所述,本发明具有如下优点:To sum up, the present invention has the following advantages:
针对碳化渣沸腾氯化率偏低、氯气利用率偏低问题,通过设置两级沸腾氯化串联,,碳化渣和氯气逆流接触腾氯化工艺,加大反应物之间浓度差,提高反应速率,提升碳化渣氯化效率后再排出系统,提升了高炉渣中Ti的氯化率和氯气利用率,实现高炉中Ti高效回收利用,提高了全流程经济性。该方法简单可靠;连续稳定性好,效率高;设备制作简单,投资少,占地面积小,连续性好、能耗低、运行稳定、处理能力大、工业化容易。In order to solve the problems of low boiling chlorination rate of carbonized slag and low chlorine gas utilization rate, by setting up two-stage boiling chlorination in series, the carbonized slag and chlorine gas are counter-currently contacted with the chlorination process to increase the concentration difference between the reactants and increase the reaction rate. , improve the chlorination efficiency of carbonized slag before discharging it from the system, improve the chlorination rate of Ti in the blast furnace slag and the utilization rate of chlorine gas, achieve efficient recycling of Ti in the blast furnace, and improve the economy of the entire process. The method is simple and reliable; has good continuous stability and high efficiency; the equipment is simple to manufacture, has low investment, small floor space, good continuity, low energy consumption, stable operation, large processing capacity, and easy industrialization.
以上是本发明公开的示例性实施例,但是应当注意,在不背离权利要求限定的本发明实施例公开的范围的前提下,可以进行多种改变和修改。根据这里描述的公开实施例的方法权利要求的功能、步骤和/或动作不需以任何特定顺序执行。此外,尽管本发明实施例公开的元素可以以个体形式描述或要求,但除非明确限制为单数,也可以理解为多个。The above are exemplary embodiments disclosed by the present invention, but it should be noted that various changes and modifications can be made without departing from the scope of the disclosed embodiments of the present invention defined by the claims. The functions, steps and/or actions of the method claims in accordance with the disclosed embodiments described herein need not be performed in any particular order. In addition, although the elements disclosed in the embodiments of the present invention may be described or claimed in individual form, they may also be understood as plural unless expressly limited to the singular.
应当理解的是,在本文中使用的,除非上下文清楚地支持例外情况,单数形式“一个”旨在也包括复数形式。还应当理解的是,在本文中使用的“和/或”是指包括一个或者一个以上相关联地列出的项目的任意和所有可能组合。It will be understood that, as used herein, the singular form "a" and "an" are intended to include the plural form as well, unless the context clearly supports an exception. It will also be understood that as used herein, "and/or" is meant to include any and all possible combinations of one or more of the associated listed items.
上述本发明实施例公开实施例序号仅仅为了描述,不代表实施例的优劣。The embodiment numbers disclosed in the above embodiments of the present invention are only for description and do not represent the advantages or disadvantages of the embodiments.
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本发明实施例公开的范围(包括权利要求)被限于这些例子;在本发明实施例的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,并存在如上的本发明实施例的不同方面的许多其它变化,为了简明它们没有在细节中提供。因此,凡在本发明实施例的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明实施例的保护范围之内。 Those of ordinary skill in the art should understand that the above discussion of any embodiments is only illustrative, and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the thinking of the embodiments of the present invention , the above embodiments or technical features in different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in details for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention shall be included in the protection scope of the embodiments of the present invention.
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| CN109721099B (en) * | 2019-03-14 | 2021-06-04 | 攀枝花攀钢集团设计研究院有限公司 | Comprehensive reaction furnace for preparing titanium tetrachloride through low-temperature chlorination |
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