WO2023236698A1 - Heat dissipator and air conditioner outdoor unit - Google Patents
Heat dissipator and air conditioner outdoor unit Download PDFInfo
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- WO2023236698A1 WO2023236698A1 PCT/CN2023/092378 CN2023092378W WO2023236698A1 WO 2023236698 A1 WO2023236698 A1 WO 2023236698A1 CN 2023092378 W CN2023092378 W CN 2023092378W WO 2023236698 A1 WO2023236698 A1 WO 2023236698A1
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- Prior art keywords
- channel
- evaporation
- liquid
- side plate
- conduction device
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/16—Arrangement or mounting thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/18—Heat exchangers specially adapted for separate outdoor units characterised by their shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/24—Cooling of electric components
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
- H01L23/427—Cooling by change of state, e.g. use of heat pipes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
Definitions
- the invention belongs to the technical field of heat dissipation, and specifically provides a radiator and an air conditioner outdoor unit.
- variable frequency power module is an important component of the variable frequency air conditioner. Due to the multiple power chips integrated inside it, the heat flow density of the variable frequency power module is high and the heat generation is serious when the variable frequency power module is working. Moreover, the greater the cooling capacity of the air conditioner and the higher the weather temperature, the greater the heat generated by the variable frequency power module. In order to ensure that the variable frequency power module can work normally and safely, the compressor frequency must be reduced by about 50%, but this also leads to "the hotter the weather, the less effective the air conditioner is in cooling.”
- Multi-line inverter air conditioners (outdoor units) mostly adopt a top-exhaust structure.
- the electric control board (inverter power module) and radiator are arranged in the electric control box.
- the fins of the radiator extend out of the electric control box and are sucked by the axial flow fan at the top. Under the action of wind, it is cooled by airflow.
- One object of the present invention is to solve the problem of poor heat dissipation capacity of existing radiators due to poor thermal conductivity of their substrates.
- Another object of the present invention is to solve the problem of poor cooling effect of existing variable frequency air conditioners in high temperature weather environments.
- the present invention provides a radiator in a first aspect, including a uniform temperature heat conduction device and a heat dissipation member that are thermally connected together.
- the temperature uniformity heat conduction device is provided with a mounting structure so that the radiator Installed on the object to be heat dissipated through the installation structure, the uniform temperature heat conduction device defines a condensation channel, a liquid return channel, a liquid replenishment channel and at least one evaporation channel.
- the evaporation channel, the condensation channel, the liquid return channel The channel and the fluid replenishment channel are sequentially fluidly connected end to end; the flow area of the fluid replenishment channel is not greater than the flow area of the at least one evaporation channel, so that the uniform temperature heat conduction device absorbs the heat of the object to be dissipated.
- the phase change medium therein forms a pressure difference, and therefore causes the phase change medium to flow sequentially in a circular manner along the evaporation channel, the condensation channel, the liquid return channel and the liquid replenishment channel.
- the evaporation channel includes a first evaporation section close to the rehydration channel and a second evaporation section close to the condensation channel, and there is an included angle between the first evaporation section and the second evaporation section, So that the evaporation channel forms a V-shaped structure, so that the second evaporation section stores the liquid phase change medium.
- the flow area of the first evaporation section is smaller than the flow area of the second evaporation section to prevent the liquid phase change medium stored in the second evaporation section from flowing back to the rehydration channel.
- a heat source area mark is provided on the uniform temperature heat conduction device, and the heat source area mark covers a portion of the second evaporation section close to the first evaporation section.
- At least two evaporation channels are defined in the uniform temperature heat conduction device, and the at least two evaporation channels are distributed along the up and down direction of the uniform temperature heat conduction device; the liquid return channel is located in the at least two evaporation channels. Below the channel, when the radiator does not absorb heat, the liquid level of the liquid phase change medium in the rehydration channel is located below part of the evaporation channel.
- the condensation channel is inclined toward the evaporation channel in a direction close to the liquid return channel; and/or, the liquid return channel is inclined from one end of the liquid return channel close to the condensation channel to an end close to the liquid replenishment channel. One end slopes downward.
- the uniform temperature heat conduction device includes a base plate, a first side plate and a second side plate.
- the base plate is surrounded by the at least one evaporation channel, the condensation channel, the liquid return channel and the liquid return channel along its thickness direction.
- the replenishing channel runs through; the first side plate and the second side plate clamp the substrate in the middle, and therefore seal the at least one evaporation channel, the condensation channel, The liquid return channel and the liquid replenishment channel; one of the first side plate and the second side plate is thermally connected to the heat dissipation member, and one of the first side plate and the second side plate is The other one is in contact with the object to be heat dissipated.
- At least one of the base plate, the first side plate and the second side plate is provided with a filling port to provide water to the at least one evaporation channel and the condensation channel through the filling port.
- the liquid return channel or the liquid replenishment channel is perfused with phase change medium.
- the mounting structure is a fixing hole penetrating the base plate, the first side plate and the second side plate; and/or the heat dissipation component includes a plurality of heat dissipation fins.
- the present invention provides an air-conditioning outdoor unit, including the radiator described in any one of the first aspects.
- a condensation channel, a liquid return channel, a liquid replenishment channel and at least one evaporation channel are defined in the uniform temperature heat transfer device, and the evaporation channel is The channel, the condensation channel, the liquid return channel and the liquid replenishment channel are fluidly connected from end to end in order, and the flow area of the liquid replenishment channel is not larger than the flow area of at least one evaporation channel, so that the uniform temperature heat conduction device absorbs the heat of the object to be dissipated.
- the phase change medium forms a pressure difference, and therefore causes the phase change medium to flow sequentially in a circular manner along the evaporation channel, condensation channel, liquid return channel and liquid replenishment channel. Therefore, the uniform temperature heat conduction device of the present invention can evenly transfer the heat absorbed by it to the entire uniform temperature heat conduction device with the help of the phase change medium circulating inside it, and then the radiator is connected to the heat sink through the heat dissipation component thermally connected to the uniform temperature heat conduction device. The absorbed heat is dissipated into the air, thereby improving the heat dissipation efficiency of the radiator.
- the second evaporation section can store the liquid phase change medium.
- the radiator of the present invention when applied to an outdoor unit of an air conditioner, it can effectively overcome the problem of poor cooling effect of existing variable frequency air conditioners in high temperature weather environments.
- the radiator of the present invention can be installed on the side of the heat source (such as the electric control box or the frequency conversion power module) in the outdoor unit of the air conditioner, thereby avoiding the lack of sufficient installation space above the heat source in the outdoor unit of the air conditioner, resulting in the installed radiator having a relatively high heat dissipation power. It is too small and cannot effectively dissipate the heat source in the outdoor unit of the air conditioner.
- Figure 1 is an upper front isometric view of a radiator in some embodiments of the present invention.
- Figure 2 is an upper rear isometric view of a radiator in some embodiments of the present invention.
- Figure 3 is an exploded view of the structure of a uniform temperature heat conduction device in some embodiments of the present invention.
- Figure 4 is a schematic plan view of a substrate in some embodiments of the present invention.
- Figure 5 is a schematic diagram of the flow path of the phase change medium in some embodiments of the present invention.
- Figure 6 is a schematic structural diagram of an air conditioner outdoor unit in other embodiments of the present invention.
- connection should be understood in a broad sense.
- it can be a fixed connection or a fixed connection. It is a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components.
- connection should be understood in a broad sense.
- it can be a fixed connection or a fixed connection. It is a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components.
- phase change medium is a gas-liquid two-phase phase change medium. That is, in the description of the present invention, the working state of the "phase change medium” does not exist in a solid state, but only in a gaseous state, a liquid state, and a gas-liquid mixed state.
- the heat sink 100 includes a temperature equalizing heat conduction device 110 and a heat dissipation member 120 that are thermally connected together.
- the heat sink 100 is fixed with the object to be heat-dissipated through the uniform-temperature heat-conducting device 110, so that the uniform-temperature heat-conducting device 110 receives the heat of the object to be heat-dissipated and transfers the heat to the heat-dissipating member 120, so that the heat-dissipating member 120 dissipates heat to the air. (air flowing upward as shown by the arrow in Figure 2).
- the object to be heat dissipated can be any feasible component, such as an electrical control box, a circuit board, a chip, etc.
- the heat sink 100 includes a plurality of heat dissipation fins, and the heat dissipation fins may be any feasible fins.
- a protruding structure that enhances heat transfer is provided on the heat dissipation fins, and the heat dissipation fins are configured as folded fins, shovel-tooth fins, corrugated fins, or window fins.
- the uniform temperature heat conduction device 110 also includes at least one evaporation channel 1101, a condensation channel 1102, a liquid return channel 1103, a liquid replenishment channel 1104 and an optional filling port 1105.
- the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel 1104 are connected end to end in order, and the flow area of the liquid replenishment channel 1104 is not larger than the flow area of at least one evaporation channel 1101, so that the uniform temperature heat transfer device 110 When absorbing the heat of the object to be dissipated, the phase change medium in the object can form a pressure difference, and therefore the phase change medium circulates along the following path: evaporation channel 1101 ⁇ condensation channel 1102 ⁇ liquid return channel 1103 ⁇ liquid replenishment channel 1104 ⁇ evaporation Channel 1101.
- the filling port 1105 is connected with the condensation channel 1102 so that the phase change medium poured from the filling port 1105 flows to the liquid return channel 1103 through the condensation channel 1102 .
- those skilled in the art can also connect the filling port 1105 to at least one of the evaporation channel 1101, the liquid return channel 1103, and the liquid replenishment channel 1104 as needed.
- the uniform temperature heat conduction device 110 also includes a base plate 111, a first side plate 112, a second side plate 113, a fixing hole 114 as a mounting structure, and a valve plug. 115.
- the substrate 111 is penetrated by an evaporation channel 1101 , a condensation channel 1102 , a liquid return channel 1103 , a liquid replenishment channel 1104 and a filling port 1105 along its thickness direction.
- the first side plate 112 and the second side plate 113 sandwich the substrate 111 in the middle, and therefore close the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103, the liquid replenishment channel 1104 and the filling port 1105 in the thickness direction of the substrate 111.
- the first side plate 112 and the second side plate 113 can be connected to the base plate 111 in any feasible manner, such as welding, riveting, screw connection, etc. Furthermore, the second side plate 113 is thermally connected to the heat dissipation member 120, such as welding, snapping, bonding, etc.
- the fixing hole 114 penetrates the base plate 111 , the first side plate 112 and the second side plate 113 to fix the uniform temperature heat conduction device 110 through the fixing hole 114 onto the object to be cooled.
- screws or bolts are passed through the fixing holes 114 and tightened onto the object to be heat dissipated.
- those skilled in the art can also form the fixing holes 114 on only one or both of the base plate 111 , the first side plate 112 and the second side plate 113 as needed.
- the size of the base plate 111 in the extension direction is larger than the first side plate 112 and the second side plate 113 so that part of the structure at the edge of the base plate 111 is exposed outside the first side plate 112 and the second side plate 113 . Then fixing holes 114 are opened in this part of the structure.
- fixing holes 114 can also configure the fixing holes 114 as any other feasible installation structure, such as buckles, as needed.
- valve plug 115 is used to close the filling port 1105.
- the evaporation channels 1101 are preferably multiple, such as three, four, five, etc.
- the evaporation channel 1101 includes a first evaporation section 11011 close to the rehydration channel 1104 and a second evaporation section 11012 close to the condensation channel 1102.
- the first evaporation section 11011 and the second evaporation section 11012 There is an included angle between the sections 11012 so that the evaporation channel 1101 forms a V-shaped structure, so that the second evaporation section 11012 stores the liquid phase change medium.
- the inclination angle of the first evaporation section 11011 is greater than the inclination angle of the second evaporation section 11012.
- the flow area of the first evaporation section 11011 is smaller than the flow area of the second evaporation section 11012 to prevent the liquid phase change medium stored in the second evaporation section 11012 from Return to fluid replenishment channel 1104.
- the flow area of the first evaporation section 11011 is equal to the flow area of the fluid replacement channel 1104 .
- the diameter of the flow surface of the first evaporation section 11011 and the flow diameter of the replenishing channel 1104 are both 4 mm, and the diameter of the flow surface of the second evaporation section 11012 is 6 mm.
- the condensation channel 1102 is inclined toward the evaporation channel 1101 in a direction close to the liquid return channel 1103 to prevent the liquid phase change medium at the top of the condensation channel 1102 from flowing to the condensation channel.
- the bottom of the channel 1102 corresponds to the evaporation channel 1101.
- multiple evaporation channels 1101 are distributed along the up and down direction of the uniform temperature heat conduction device 110 .
- the liquid return channel 1103 is located below the plurality of evaporation channels 1101 .
- the liquid level of the liquid phase change medium in the rehydration channel 1104 is located below the partial evaporation channel 1101 to prevent the partial evaporation channel 1101 from having too much liquid phase change medium to cause phase change.
- the medium evaporates and loses its evaporation function.
- the liquid level of the liquid phase change medium in the fluid replenishment channel 1104 is located in the liquid return channel 1103 .
- liquid return channel 1103 preferably slopes downward from its end close to the condensation channel 1102 to its end close to the liquid replenishment channel 1104, so that the liquid phase change medium in the liquid return channel 1103 can flow to the liquid replenishment channel under the action of its own gravity. 1104. Supplement the fluid replenishment channel 1104 with the required liquid phase change medium.
- the portion of the second evaporation section 11012 close to the first evaporation section 11011 is the heat source area 116 .
- the heat source area 116 is aligned with the object to be heat dissipated, so that the heat source area 116 on the uniform temperature heat conduction device 110 is heated first and heats the phase change medium in its corresponding second evaporation section 11012.
- phase change medium in the uniform temperature heat transfer device 110 will be described in detail below with reference to FIG. 5 .
- the liquid phase change medium in the second evaporation section 11012 at this part is heated and becomes gaseous, thus causing the air pressure in the second evaporation section 11012 to increase. Since the liquid phase change medium exists in the part of the second evaporation section 11012 close to the first evaporation section 1101, and the flow area of the first evaporation section 11011 is smaller than the flow area of the second evaporation section 11012, the phase change medium moves along the second evaporation section 11012.
- the resistance of the segment 11012 moving to the condensation channel 1102 is less than the resistance of the phase change medium flowing along the first evaporation segment 11011 to the rehydration channel 1104, so that the gaseous phase change medium moves along the second evaporation segment 11012 toward the condensation channel 1102.
- gaseous phase change medium moving in the second evaporation section 11012 moves to the condensation channel 1102, and is condensed into a liquid state in the condensation channel 1102.
- a small part of the gaseous phase change medium moving in the second evaporation section 11012 is condensed in the second evaporation section 11012 and flows back to the root of the second evaporation section 11012 .
- the liquid phase change medium in the condensation channel 1102 flows to the part of the liquid return channel 1103 close to the replenishing channel 1104 under the action of pressure difference and gravity. Due to the presence of high-pressure gas in the second evaporation section 11012 and the condensation channel 1102, the liquid phase change medium in the rehydration channel 1104 moves upward under the action of the pressure, and enters the evaporation channel 1101 through the first evaporation section 11011.
- the temperature equalization performance of the temperature equalizing heat conduction device 110 increases as the temperature of the heat source area 116 increases.
- heat source area 116 in order to align the heat source area 116 with the object to be heat dissipated, those skilled in the art may also set a heat source area mark on the side of the uniform temperature heat conduction device 110 away from the heat dissipation component 120 as needed. And the heat source area mark covers the part of the second evaporation section 11012 close to the first evaporation section 1101.
- the heat source area identification can be any feasible pattern or text, such as a rectangle.
- the present invention defines a condensation channel 1102, a liquid return channel 1103, a liquid replenishing channel 1104 and at least one evaporation channel 1101 in the uniform temperature heat conduction device 110, and makes the evaporation channel 1101 , the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel 1104 are fluidly connected in sequence, and the flow area of the liquid replenishment channel 1104 is not larger than the flow area of at least one evaporation channel 1101, so that the uniform temperature heat transfer device 110 absorbs the object to be heat dissipated
- the phase change medium in the heat exchanger forms a pressure difference, thereby causing the phase change medium to circulate sequentially along the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103, and the liquid replenishment channel 1104.
- the uniform temperature heat conduction device 110 of the present invention can evenly transfer the heat absorbed by it to the entire uniform temperature heat conduction device 110 with the help of the phase change medium circulating inside it, and then through the heat dissipation component thermally connected to the uniform temperature heat conduction device 110 120 dissipates the heat absorbed by the radiator 100 into the air, thereby improving the heat dissipation efficiency of the radiator 100.
- the main technical means for achieving the uniform temperature performance of the uniform temperature heat conduction device 110 of the present invention are the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel that are fluidly connected from end to end. Channel 1104. Therefore, when the uniform temperature heat conduction device 110 can define the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel 1104, those skilled in the art can also set the uniform temperature heat conduction device 110 as needed for other personnel. structures, such as inflatable panels.
- the present invention also provides an air conditioning outdoor unit 200.
- the air-conditioning outdoor unit 200 includes an electric control box 210 and the radiator 100 described in any of the previous embodiments.
- the electric control box 210 is installed with a variable frequency power module (not shown in the figure), and the radiator 100 is thermally connected to the variable frequency power module.
- the radiator 100 is installed on the variable frequency power module through its temperature equalizing heat conduction device 110 and is in contact with the variable frequency power module, and at least a part of the heat dissipation member 120 is exposed outside the electric control box 210 .
- those skilled in the art can also install the radiator 100 on the electric control box 210 through its uniform temperature heat conduction device 110 and contact the electric control box 210 as needed.
- radiator 100 of the present invention can be installed on the air-conditioning outdoor unit 200 in a horizontal attitude in addition to the vertical attitude shown in FIGS. 1 and 2 . superior.
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Abstract
Description
本发明属于散热技术领域,具体提供了一种散热器和空调室外机。The invention belongs to the technical field of heat dissipation, and specifically provides a radiator and an air conditioner outdoor unit.
变频功率模块是变频空调的重要部件,由于其内部集成了多个功率芯片,导致变频功率模块工作时热流密度大、发热严重。并且空调的制冷量越大、天气温度越高,变频功率模块的发热量就越大。为了保证变频功率模块能够正常安全的工作,就不得不使压缩机降频50%左右,但这也导致了“天气越热,空调制冷越不给力”。The variable frequency power module is an important component of the variable frequency air conditioner. Due to the multiple power chips integrated inside it, the heat flow density of the variable frequency power module is high and the heat generation is serious when the variable frequency power module is working. Moreover, the greater the cooling capacity of the air conditioner and the higher the weather temperature, the greater the heat generated by the variable frequency power module. In order to ensure that the variable frequency power module can work normally and safely, the compressor frequency must be reduced by about 50%, but this also leads to "the hotter the weather, the less effective the air conditioner is in cooling."
多联机变频空调(室外机)多采用顶出风结构,电控箱内布置电控板(变频功率模块)和散热器,散热器的翅片伸出电控箱后在顶部轴流风扇的吸风作用下,被气流冷却。Multi-line inverter air conditioners (outdoor units) mostly adopt a top-exhaust structure. The electric control board (inverter power module) and radiator are arranged in the electric control box. The fins of the radiator extend out of the electric control box and are sucked by the axial flow fan at the top. Under the action of wind, it is cooled by airflow.
目前的散热器一般为铝挤散热器,但是其导热能力受材料本身属性的限制,对于尺寸较小、发热集中的变频功率模块,无法将热量有效地、均匀地分散在铝挤散热器的基板上,进而无法使该基板进行均温传热,导致基板出现“热点”,热流密度过大,无法进行高效散热。从而导致铝挤散热器在高温工况下对变频功率模块散热能力不足,进而导致了空调降频幅度较大,使变频空调在高温天气环境下的制冷效果较差。Current radiators are generally aluminum extruded radiators, but their thermal conductivity is limited by the properties of the material itself. For variable frequency power modules that are small in size and generate concentrated heat, the heat cannot be effectively and evenly dispersed on the base plate of the aluminum extruded radiator. On the other hand, the substrate cannot perform uniform temperature heat transfer, resulting in "hot spots" on the substrate, and the heat flow density is too high, making it impossible to dissipate heat efficiently. As a result, the aluminum extruded radiator has insufficient heat dissipation capacity for the variable frequency power module under high temperature conditions, which in turn results in a large frequency reduction of the air conditioner, making the variable frequency air conditioner less effective in cooling in high temperature weather environments.
发明内容Contents of the invention
本发明的一个目的在于,解决现有散热器因其基板导热能力差,而导致其散热能力较差的问题。One object of the present invention is to solve the problem of poor heat dissipation capacity of existing radiators due to poor thermal conductivity of their substrates.
本发明的另一个目的在于,解决现有变频空调在高温天气环境下制冷效果较差的问题。Another object of the present invention is to solve the problem of poor cooling effect of existing variable frequency air conditioners in high temperature weather environments.
为实现上述目的,本发明在第一方面提供了一种散热器,包括热连接到一起的均温导热装置和散热构件,所述均温导热装置上设置有安装结构,以使所述散热器通过所述安装结构安装到待散热对象上,所述均温导热装置内限定有冷凝通道、回液通道、补液通道和至少一条蒸发通道,所述蒸发通道、所述冷凝通道、所述回液通道和所述补液通道依次首尾流体连接;所述补液通道的过流面积不大于所述至少一条蒸发通道的过流面积,以使所述均温导热装置在吸收所述待散热对象的热量时其内的相变介质形成压差,并因此使所述相变介质沿着所述蒸发通道、所述冷凝通道、所述回液通道和所述补液通道的顺序循环流动。In order to achieve the above object, the present invention provides a radiator in a first aspect, including a uniform temperature heat conduction device and a heat dissipation member that are thermally connected together. The temperature uniformity heat conduction device is provided with a mounting structure so that the radiator Installed on the object to be heat dissipated through the installation structure, the uniform temperature heat conduction device defines a condensation channel, a liquid return channel, a liquid replenishment channel and at least one evaporation channel. The evaporation channel, the condensation channel, the liquid return channel The channel and the fluid replenishment channel are sequentially fluidly connected end to end; the flow area of the fluid replenishment channel is not greater than the flow area of the at least one evaporation channel, so that the uniform temperature heat conduction device absorbs the heat of the object to be dissipated. The phase change medium therein forms a pressure difference, and therefore causes the phase change medium to flow sequentially in a circular manner along the evaporation channel, the condensation channel, the liquid return channel and the liquid replenishment channel.
可选地,所述蒸发通道包括靠近所述补液通道的第一蒸发段和靠近所述冷凝通道的第二蒸发段,所述第一蒸发段与所述第二蒸发段之间具有夹角,以使所述蒸发通道形成V形结构,从而使所述第二蒸发段存储液态的相变介质。Optionally, the evaporation channel includes a first evaporation section close to the rehydration channel and a second evaporation section close to the condensation channel, and there is an included angle between the first evaporation section and the second evaporation section, So that the evaporation channel forms a V-shaped structure, so that the second evaporation section stores the liquid phase change medium.
可选地,所述第一蒸发段的过流面积小于所述第二蒸发段的过流面积,以防止所述第二蒸发段存储的液态相变介质回流至所述补液通道。Optionally, the flow area of the first evaporation section is smaller than the flow area of the second evaporation section to prevent the liquid phase change medium stored in the second evaporation section from flowing back to the rehydration channel.
可选地,所述均温导热装置上设置有热源区域标识,所述热源区域标识覆盖所述第二蒸发段靠近所述第一蒸发段的部分。Optionally, a heat source area mark is provided on the uniform temperature heat conduction device, and the heat source area mark covers a portion of the second evaporation section close to the first evaporation section.
可选地,所述均温导热装置内限定有至少两条蒸发通道,至少两条所述蒸发通道沿所述均温导热装置的上下方向分布;所述回液通道位于所述至少两条蒸发通道的下方,在所述散热器未吸收热量的状态下,所述补液通道内液态相变介质的液位位于部分所述蒸发通道的下方。Optionally, at least two evaporation channels are defined in the uniform temperature heat conduction device, and the at least two evaporation channels are distributed along the up and down direction of the uniform temperature heat conduction device; the liquid return channel is located in the at least two evaporation channels. Below the channel, when the radiator does not absorb heat, the liquid level of the liquid phase change medium in the rehydration channel is located below part of the evaporation channel.
可选地,所述冷凝通道沿靠近所述回液通道的方向向所述蒸发通道倾斜;并且/或者,所述回液通道从其靠近所述冷凝通道的一端至其靠近所述补液通道的一端向下倾斜。Optionally, the condensation channel is inclined toward the evaporation channel in a direction close to the liquid return channel; and/or, the liquid return channel is inclined from one end of the liquid return channel close to the condensation channel to an end close to the liquid replenishment channel. One end slopes downward.
可选地,所述均温导热装置包括基板、第一侧板和第二侧板,所述基板沿其厚度方向被所述至少一条蒸发通道、所述冷凝通道、所述回液通道和所述补液通道贯穿;所述第一侧板和所述第二侧板将所述基板夹持在中间,并因此在所述基板的厚度方向上封闭所述至少一条蒸发通道、所述冷凝通道、所述回液通道和所述补液通道;所述第一侧板和所述第二侧板中的一个与所述散热构件热连接,所述第一侧板和所述第二侧板中的另一个与所述待散热对象抵接。Optionally, the uniform temperature heat conduction device includes a base plate, a first side plate and a second side plate. The base plate is surrounded by the at least one evaporation channel, the condensation channel, the liquid return channel and the liquid return channel along its thickness direction. The replenishing channel runs through; the first side plate and the second side plate clamp the substrate in the middle, and therefore seal the at least one evaporation channel, the condensation channel, The liquid return channel and the liquid replenishment channel; one of the first side plate and the second side plate is thermally connected to the heat dissipation member, and one of the first side plate and the second side plate is The other one is in contact with the object to be heat dissipated.
可选地,所述基板、所述第一侧板和所述第二侧板中的至少一项上设置有灌注口,以通过所述灌注口向所述至少一条蒸发通道、所述冷凝通道、所述回液通道或所述补液通道灌注相变介质。Optionally, at least one of the base plate, the first side plate and the second side plate is provided with a filling port to provide water to the at least one evaporation channel and the condensation channel through the filling port. , the liquid return channel or the liquid replenishment channel is perfused with phase change medium.
可选地,所述安装结构是贯穿所述基板、所述第一侧板和所述第二侧板的固定孔;并且/或者,所述散热构件包括多个散热翅片。Optionally, the mounting structure is a fixing hole penetrating the base plate, the first side plate and the second side plate; and/or the heat dissipation component includes a plurality of heat dissipation fins.
本发明在第二方面提供了一种空调室外机,包括第一方面中任一项所述的散热器。In a second aspect, the present invention provides an air-conditioning outdoor unit, including the radiator described in any one of the first aspects.
基于前文的描述,本领域技术人员能够理解的是,在本发明前述的技术方案中,通过使均温导热装置内限定出冷凝通道、回液通道、补液通道和至少一条蒸发通道,并使蒸发通道、冷凝通道、回液通道和补液通道依次首尾流体连接,以及使补液通道的过流面积不大于至少一条蒸发通道的过流面积,使得均温导热装置在吸收待散热对象的热量时其内的相变介质形成压差,并因此使得相变介质沿着蒸发通道、冷凝通道、回液通道和补液通道的顺序循环流动。因此,本发明的均温导热装置能够借助其内循环流动的相变介质,将其吸收的热量均匀地传递至整个均温导热装置,再通过与均温导热装置热连接的散热构件将散热器吸收的热量散发至空气中,从而提升了散热器的散热效率。Based on the foregoing description, those skilled in the art can understand that in the foregoing technical solution of the present invention, a condensation channel, a liquid return channel, a liquid replenishment channel and at least one evaporation channel are defined in the uniform temperature heat transfer device, and the evaporation channel is The channel, the condensation channel, the liquid return channel and the liquid replenishment channel are fluidly connected from end to end in order, and the flow area of the liquid replenishment channel is not larger than the flow area of at least one evaporation channel, so that the uniform temperature heat conduction device absorbs the heat of the object to be dissipated. The phase change medium forms a pressure difference, and therefore causes the phase change medium to flow sequentially in a circular manner along the evaporation channel, condensation channel, liquid return channel and liquid replenishment channel. Therefore, the uniform temperature heat conduction device of the present invention can evenly transfer the heat absorbed by it to the entire uniform temperature heat conduction device with the help of the phase change medium circulating inside it, and then the radiator is connected to the heat sink through the heat dissipation component thermally connected to the uniform temperature heat conduction device. The absorbed heat is dissipated into the air, thereby improving the heat dissipation efficiency of the radiator.
进一步,通过将蒸发通道形成V形结构,使得其第二蒸发段能够存储液态的相变介质。Furthermore, by forming the evaporation channel into a V-shaped structure, the second evaporation section can store the liquid phase change medium.
再进一步,将本发明的散热器应用到空调室外机上时,能够有效地克服现有变频空调在高温天气环境下制冷效果较差的问题。并且本发明的散热器能够安装到空调室外机内热源(例如电控箱或变频功率模块)的侧面,避免了空调室外机内热源上方没有足够的安装空间,而导致安装的散热器散热功率较小,无法对空调室外机内的热源进行有效地散热。Furthermore, when the radiator of the present invention is applied to an outdoor unit of an air conditioner, it can effectively overcome the problem of poor cooling effect of existing variable frequency air conditioners in high temperature weather environments. Moreover, the radiator of the present invention can be installed on the side of the heat source (such as the electric control box or the frequency conversion power module) in the outdoor unit of the air conditioner, thereby avoiding the lack of sufficient installation space above the heat source in the outdoor unit of the air conditioner, resulting in the installed radiator having a relatively high heat dissipation power. It is too small and cannot effectively dissipate the heat source in the outdoor unit of the air conditioner.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。From the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will further understand the above and other objects, advantages and features of the present invention.
为了更清楚地说明本发明的技术方案,后文将参照附图来描述本发明的部分实施例。本领域技术人员应当理解的是,同一附图标记在不同附图中所标示的部件或部分相同或类似;本发明的附图彼此之间并非一定是按比例绘制的。附图中:In order to explain the technical solutions of the present invention more clearly, some embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood by those skilled in the art that components or parts labeled with the same reference numerals in different drawings are the same or similar; the drawings of the present invention are not necessarily drawn to scale with each other. In the attached picture:
图1是本发明一些实施例中散热器的前上轴测视图;Figure 1 is an upper front isometric view of a radiator in some embodiments of the present invention;
图2是本发明一些实施例中散热器的后上轴测视图;Figure 2 is an upper rear isometric view of a radiator in some embodiments of the present invention;
图3是本发明一些实施例中均温导热装置的结构分解图;Figure 3 is an exploded view of the structure of a uniform temperature heat conduction device in some embodiments of the present invention;
图4是本发明一些实施例中基板的平面示意图;Figure 4 is a schematic plan view of a substrate in some embodiments of the present invention;
图5是本发明一些实施例中相变介质的流动路径示意图; Figure 5 is a schematic diagram of the flow path of the phase change medium in some embodiments of the present invention;
图6是本发明另一些实施例中空调室外机的结构示意图。Figure 6 is a schematic structural diagram of an air conditioner outdoor unit in other embodiments of the present invention.
本领域技术人员应当理解的是,下文所描述的实施例仅仅是本发明的一部分实施例,而不是本发明的全部实施例,该一部分实施例旨在用于解释本发明的技术原理,并非用于限制本发明的保护范围。基于本发明提供的实施例,本领域普通技术人员在没有付出创造性劳动的情况下所获得的其它所有实施例,仍应落入到本发明的保护范围之内。Those skilled in the art should understand that the embodiments described below are only some of the embodiments of the present invention, rather than all the embodiments of the present invention. These partial embodiments are intended to explain the technical principles of the present invention and are not intended to be used for To limit the scope of protection of the present invention. Based on the embodiments provided by the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts should still fall within the protection scope of the present invention.
需要说明的是,在本发明的描述中,术语“中心”、“上”、“下”、“顶部”“底部”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "top", "bottom", "left", "right", "vertical", "horizontal", " Terms indicating directions or positional relationships, such as "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or element must have a specific orientation. Specific orientations of construction and operation are therefore not to be construed as limitations of the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
进一步,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,还可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。Furthermore, it should be noted that in the description of the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a fixed connection. It is a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
最后,还需要说明的是,在本发明的描述中,“相变介质”为气液两相的相变介质。即,在本发明的描述中,“相变介质”的工作状态不存在固态,只有气态、液态和气液混合态。Finally, it should be noted that in the description of the present invention, the "phase change medium" is a gas-liquid two-phase phase change medium. That is, in the description of the present invention, the working state of the "phase change medium" does not exist in a solid state, but only in a gaseous state, a liquid state, and a gas-liquid mixed state.
如图1和图2所示,在本发明的一些实施例中,散热器100包括热连接到一起的均温导热装置110和散热构件120。散热器100通过均温导热装置110与待散热对象固定到一起,以使均温导热装置110接收待散热对象的热量,并将热量传递给散热构件120,从而使散热构件120将热量散发至空气(如图2中箭头所示向上流动的空气)中。As shown in FIGS. 1 and 2 , in some embodiments of the present invention, the heat sink 100 includes a temperature equalizing heat conduction device 110 and a heat dissipation member 120 that are thermally connected together. The heat sink 100 is fixed with the object to be heat-dissipated through the uniform-temperature heat-conducting device 110, so that the uniform-temperature heat-conducting device 110 receives the heat of the object to be heat-dissipated and transfers the heat to the heat-dissipating member 120, so that the heat-dissipating member 120 dissipates heat to the air. (air flowing upward as shown by the arrow in Figure 2).
其中,待散热对象可以是任意可行的部件,例如电控盒、电路板、芯片等。The object to be heat dissipated can be any feasible component, such as an electrical control box, a circuit board, a chip, etc.
如图1和图2所示地,在本发明的一些实施例中,散热器100包括多个散热翅片,该散热翅片可以是任意可行的翅片。例如,在散热翅片上设置增强换热的凸起结构,将散热翅片设置为折叠片、铲齿翅片、波纹片或开窗片。As shown in FIGS. 1 and 2 , in some embodiments of the present invention, the heat sink 100 includes a plurality of heat dissipation fins, and the heat dissipation fins may be any feasible fins. For example, a protruding structure that enhances heat transfer is provided on the heat dissipation fins, and the heat dissipation fins are configured as folded fins, shovel-tooth fins, corrugated fins, or window fins.
如图3所示,在本发明的一些实施例中,均温导热装置110还包括至少一条蒸发通道1101、冷凝通道1102、回液通道1103、补液通道1104和可选的灌注口1105。其中,蒸发通道1101、冷凝通道1102、回液通道1103和补液通道1104依次首尾相接,并且补液通道1104的过流面积不大于至少一条蒸发通道1101的过流面积,以使均温导热装置110在吸收待散热对象的热量时其内的相变介质能够形成压差,并因此使相变介质沿着以下路径循环流动:蒸发通道1101→冷凝通道1102→回液通道1103→补液通道1104→蒸发通道1101。As shown in Figure 3, in some embodiments of the present invention, the uniform temperature heat conduction device 110 also includes at least one evaporation channel 1101, a condensation channel 1102, a liquid return channel 1103, a liquid replenishment channel 1104 and an optional filling port 1105. Among them, the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel 1104 are connected end to end in order, and the flow area of the liquid replenishment channel 1104 is not larger than the flow area of at least one evaporation channel 1101, so that the uniform temperature heat transfer device 110 When absorbing the heat of the object to be dissipated, the phase change medium in the object can form a pressure difference, and therefore the phase change medium circulates along the following path: evaporation channel 1101 → condensation channel 1102 → liquid return channel 1103 → liquid replenishment channel 1104 → evaporation Channel 1101.
继续参阅图3,灌注口1105与冷凝通道1102连通,以使从灌注口1105灌入的相变介质,通过冷凝通道1102流动到回液通道1103。Continuing to refer to FIG. 3 , the filling port 1105 is connected with the condensation channel 1102 so that the phase change medium poured from the filling port 1105 flows to the liquid return channel 1103 through the condensation channel 1102 .
此外,在本发明的其他实施例中,本领域技术人员也可以根据需要,使灌注口1105与蒸发通道1101、回液通道1103和补液通道1104中的至少一项连通。In addition, in other embodiments of the present invention, those skilled in the art can also connect the filling port 1105 to at least one of the evaporation channel 1101, the liquid return channel 1103, and the liquid replenishment channel 1104 as needed.
如图1至图3所示,在本发明的一些实施例中,均温导热装置110还包括基板111、第一侧板112、第二侧板113、作为安装结构的固定孔114和阀塞115。As shown in Figures 1 to 3, in some embodiments of the present invention, the uniform temperature heat conduction device 110 also includes a base plate 111, a first side plate 112, a second side plate 113, a fixing hole 114 as a mounting structure, and a valve plug. 115.
从图3中可以看出,基板111沿其厚度方向被蒸发通道1101、冷凝通道1102、回液通道1103、补液通道1104和灌注口1105贯穿。第一侧板112和第二侧板113将基板111夹持在中间,并因此在基板111的厚度方向上封闭蒸发通道1101、冷凝通道1102、回液通道1103、补液通道1104和灌注口1105。As can be seen from FIG. 3 , the substrate 111 is penetrated by an evaporation channel 1101 , a condensation channel 1102 , a liquid return channel 1103 , a liquid replenishment channel 1104 and a filling port 1105 along its thickness direction. The first side plate 112 and the second side plate 113 sandwich the substrate 111 in the middle, and therefore close the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103, the liquid replenishment channel 1104 and the filling port 1105 in the thickness direction of the substrate 111.
其中,第一侧板112和第二侧板113各自与基板111之间可以采用任意可行的方式连接到一起,例如焊接、铆接、螺钉连接等。并且,第二侧板113与散热构件120热连接,例如焊接、卡接、粘接等。The first side plate 112 and the second side plate 113 can be connected to the base plate 111 in any feasible manner, such as welding, riveting, screw connection, etc. Furthermore, the second side plate 113 is thermally connected to the heat dissipation member 120, such as welding, snapping, bonding, etc.
如图1至图3所示,在本发明的一些实施例中,固定孔114贯穿基板111、第一侧板112和第二侧板113,以通过该固定孔114将均温导热装置110固定到待散热对象上。例如,使螺钉或螺栓贯穿固定孔114拧紧到待散热对象上。As shown in FIGS. 1 to 3 , in some embodiments of the present invention, the fixing hole 114 penetrates the base plate 111 , the first side plate 112 and the second side plate 113 to fix the uniform temperature heat conduction device 110 through the fixing hole 114 onto the object to be cooled. For example, screws or bolts are passed through the fixing holes 114 and tightened onto the object to be heat dissipated.
此外,本领域技术人员也可以根据需要,使固定孔114仅形成在基板111、第一侧板112和第二侧板113中的一项或两项上。例如,使基板111在延展方向上的尺寸大于第一侧板112和第二侧板113,以使基板111边缘处的部分结构裸露在第一侧板112和第二侧板113的外侧。然后在该部分结构上开设固定孔114。In addition, those skilled in the art can also form the fixing holes 114 on only one or both of the base plate 111 , the first side plate 112 and the second side plate 113 as needed. For example, the size of the base plate 111 in the extension direction is larger than the first side plate 112 and the second side plate 113 so that part of the structure at the edge of the base plate 111 is exposed outside the first side plate 112 and the second side plate 113 . Then fixing holes 114 are opened in this part of the structure.
在本发明的其他实施例中,本领域技术人员还可以根据需要,将固定孔114设置为其他任意可行的安装结构,例如卡扣。In other embodiments of the present invention, those skilled in the art can also configure the fixing holes 114 as any other feasible installation structure, such as buckles, as needed.
如图1至图4所示,在本发明的一些实施例中,阀塞115用于封闭灌注口1105。As shown in Figures 1 to 4, in some embodiments of the present invention, the valve plug 115 is used to close the filling port 1105.
从图4可以看出,在本发明的一些实施例中,蒸发通道1101优选地为多条,例如三条、四条、五条等。As can be seen from Figure 4, in some embodiments of the present invention, the evaporation channels 1101 are preferably multiple, such as three, four, five, etc.
如图4所示,在本发明的一些实施例中,蒸发通道1101包括靠近补液通道1104的第一蒸发段11011和靠近冷凝通道1102的第二蒸发段11012,第一蒸发段11011与第二蒸发段11012之间具有夹角,以使蒸发通道1101形成V形结构,从而使第二蒸发段11012存储液态的相变介质。优选地,第一蒸发段11011的倾斜角度大于第二蒸发段11012的倾斜角度。As shown in Figure 4, in some embodiments of the present invention, the evaporation channel 1101 includes a first evaporation section 11011 close to the rehydration channel 1104 and a second evaporation section 11012 close to the condensation channel 1102. The first evaporation section 11011 and the second evaporation section 11012 There is an included angle between the sections 11012 so that the evaporation channel 1101 forms a V-shaped structure, so that the second evaporation section 11012 stores the liquid phase change medium. Preferably, the inclination angle of the first evaporation section 11011 is greater than the inclination angle of the second evaporation section 11012.
从图4中可以看出,在本发明的一些实施例中,第一蒸发段11011的过流面积小于第二蒸发段11012的过流面积,以防止第二蒸发段11012存储的液态相变介质回流至补液通道1104。As can be seen from Figure 4, in some embodiments of the present invention, the flow area of the first evaporation section 11011 is smaller than the flow area of the second evaporation section 11012 to prevent the liquid phase change medium stored in the second evaporation section 11012 from Return to fluid replenishment channel 1104.
在本发明的一些实施例中,第一蒸发段11011的过流面积等于补液通道1104的过流面积。In some embodiments of the present invention, the flow area of the first evaporation section 11011 is equal to the flow area of the fluid replacement channel 1104 .
在本发明的一个示例中,第一蒸发段11011的过流面直径和补液通道1104的过流直径均是4mm,第二蒸发段11012的过流面直径是6mm。In an example of the present invention, the diameter of the flow surface of the first evaporation section 11011 and the flow diameter of the replenishing channel 1104 are both 4 mm, and the diameter of the flow surface of the second evaporation section 11012 is 6 mm.
此外,在本发明的其他实施例中,本领域技术人员也可以根据需要,使第一蒸发段11011的过流面积大于补液通道1104的过流面积。In addition, in other embodiments of the present invention, those skilled in the art can also make the flow area of the first evaporation section 11011 larger than the flow area of the fluid replenishing channel 1104 as needed.
虽然图中并未明确示出,但是在本发明的一些实施例中,冷凝通道1102沿靠近回液通道1103的方向向蒸发通道1101倾斜,以防止冷凝通道1102顶部液态的相变介质流到冷凝通道1102底部对应的蒸发通道1101内。Although not explicitly shown in the figure, in some embodiments of the present invention, the condensation channel 1102 is inclined toward the evaporation channel 1101 in a direction close to the liquid return channel 1103 to prevent the liquid phase change medium at the top of the condensation channel 1102 from flowing to the condensation channel. The bottom of the channel 1102 corresponds to the evaporation channel 1101.
如图4所示,在本发明的一些实施例中,多条蒸发通道1101沿均温导热装置110的上下方向分布。回液通道1103位于该多条蒸发通道1101的下方。在散热器100未吸收热量的状态下,补液通道1104内液态相变介质的液位位于部分蒸发通道1101的下方,以防止该部分蒸发通道1101内液态的相变介质过多而无法使相变介质蒸发,失去蒸发功能。优选地,补液通道1104内液态相变介质的液位位于回液通道1103内。As shown in FIG. 4 , in some embodiments of the present invention, multiple evaporation channels 1101 are distributed along the up and down direction of the uniform temperature heat conduction device 110 . The liquid return channel 1103 is located below the plurality of evaporation channels 1101 . When the radiator 100 does not absorb heat, the liquid level of the liquid phase change medium in the rehydration channel 1104 is located below the partial evaporation channel 1101 to prevent the partial evaporation channel 1101 from having too much liquid phase change medium to cause phase change. The medium evaporates and loses its evaporation function. Preferably, the liquid level of the liquid phase change medium in the fluid replenishment channel 1104 is located in the liquid return channel 1103 .
进一步,回液通道1103优选地从其靠近冷凝通道1102的一端至其靠近补液通道1104的一端向下倾斜,以使回液通道1103内液态的相变介质在自身重力的作用下能够流向补液通道1104,为补液通道1104补足其所需的液态相变介质。Furthermore, the liquid return channel 1103 preferably slopes downward from its end close to the condensation channel 1102 to its end close to the liquid replenishment channel 1104, so that the liquid phase change medium in the liquid return channel 1103 can flow to the liquid replenishment channel under the action of its own gravity. 1104. Supplement the fluid replenishment channel 1104 with the required liquid phase change medium.
如图5所示,在本发明的一些实施例中,均温导热装置110上,第二蒸发段11012靠近第一蒸发段11011的部分为热源区域116。在散热器100使用时,使热源区域116与待散热对象对准,以使均温导热装置110上的热源区域116最先受热,并加热其对应的第二蒸发段11012内的相变介质。As shown in FIG. 5 , in some embodiments of the present invention, on the uniform temperature heat conduction device 110 , the portion of the second evaporation section 11012 close to the first evaporation section 11011 is the heat source area 116 . When the heat sink 100 is used, the heat source area 116 is aligned with the object to be heat dissipated, so that the heat source area 116 on the uniform temperature heat conduction device 110 is heated first and heats the phase change medium in its corresponding second evaporation section 11012.
下面参照图5来对均温导热装置110内相变介质的流动原理进行详细说明。The flow principle of the phase change medium in the uniform temperature heat transfer device 110 will be described in detail below with reference to FIG. 5 .
如图5所示,在热源区域116被加热时,该部分处的第二蒸发段11012内的液态相变介质受热变成气态,并因此导致第二蒸发段11012内的气压增加。由于第二蒸发段11012靠近第一蒸发段1101的部分存在液态相变介质,以及第一蒸发段11011的过流面积小于第二蒸发段11012的过流面积,所以相变介质沿着第二蒸发段11012向冷凝通道1102移动的阻力小于相变介质沿着第一蒸发段11011向补液通道1104流动的阻力,使得气态的相变介质沿着第二蒸发段11012向冷凝通道1102移动。As shown in FIG. 5 , when the heat source area 116 is heated, the liquid phase change medium in the second evaporation section 11012 at this part is heated and becomes gaseous, thus causing the air pressure in the second evaporation section 11012 to increase. Since the liquid phase change medium exists in the part of the second evaporation section 11012 close to the first evaporation section 1101, and the flow area of the first evaporation section 11011 is smaller than the flow area of the second evaporation section 11012, the phase change medium moves along the second evaporation section 11012. The resistance of the segment 11012 moving to the condensation channel 1102 is less than the resistance of the phase change medium flowing along the first evaporation segment 11011 to the rehydration channel 1104, so that the gaseous phase change medium moves along the second evaporation segment 11012 toward the condensation channel 1102.
第二蒸发段11012内移动的气态相变介质大部分移动至冷凝通道1102,并在冷凝通道1102内冷凝成液态。第二蒸发段11012内移动的气态相变介质一小部分在第二蒸发段11012内冷凝并回流至第二蒸发段11012的根部。Most of the gaseous phase change medium moving in the second evaporation section 11012 moves to the condensation channel 1102, and is condensed into a liquid state in the condensation channel 1102. A small part of the gaseous phase change medium moving in the second evaporation section 11012 is condensed in the second evaporation section 11012 and flows back to the root of the second evaporation section 11012 .
冷凝通道1102内液态的相变介质在压差和重力的作用下流动至回液通道1103靠近补液通道1104的部分。由于第二蒸发段11012和冷凝通道1102中存在高压的气体,导致补液通道1104内液态的相变介质在该压力的作用下向上移动,并通过第一蒸发段11011进入蒸发通道1101。The liquid phase change medium in the condensation channel 1102 flows to the part of the liquid return channel 1103 close to the replenishing channel 1104 under the action of pressure difference and gravity. Due to the presence of high-pressure gas in the second evaporation section 11012 and the condensation channel 1102, the liquid phase change medium in the rehydration channel 1104 moves upward under the action of the pressure, and enters the evaporation channel 1101 through the first evaporation section 11011.
本领域技术人员能够理解的是,热源区域116温度越高,第二蒸发段11012内的相变介质被气化得越多,图5中回液通道1103右侧的气压越高,从而使得补液通道1104内液态的相变介质获得的动力越大,喷涌的高度越高,从而使每一条蒸发通道1101都能够接收到来自补液通道1104的相变介质。因此,在本发明的一些实施例中,均温导热装置110的均温性能随着热源区域116温度升高而升高。Those skilled in the art can understand that the higher the temperature of the heat source area 116, the more the phase change medium in the second evaporation section 11012 is vaporized, and the higher the air pressure on the right side of the liquid return channel 1103 in Figure 5, thus allowing liquid replenishment. The greater the power obtained by the liquid phase change medium in the channel 1104, the higher the height of the spurt, so that each evaporation channel 1101 can receive the phase change medium from the rehydration channel 1104. Therefore, in some embodiments of the present invention, the temperature equalization performance of the temperature equalizing heat conduction device 110 increases as the temperature of the heat source area 116 increases.
此外,在本发明的其他实施例中,为了使热源区域116与待散热对象对准,本领域技术人员也可以根据需要,在均温导热装置110远离散热构件120的一侧设置热源区域标示,并使该热源区域标识覆盖第二蒸发段11012靠近第一蒸发段1101的部分。该热源区域标识可以是任意可行的图案或文字,例如是矩形。In addition, in other embodiments of the present invention, in order to align the heat source area 116 with the object to be heat dissipated, those skilled in the art may also set a heat source area mark on the side of the uniform temperature heat conduction device 110 away from the heat dissipation component 120 as needed. And the heat source area mark covers the part of the second evaporation section 11012 close to the first evaporation section 1101. The heat source area identification can be any feasible pattern or text, such as a rectangle.
基于前文的描述,本领域技术人员能够理解的是,本发明通过使均温导热装置110内限定出冷凝通道1102、回液通道1103、补液通道1104和至少一条蒸发通道1101,并使蒸发通道1101、冷凝通道1102、回液通道1103和补液通道1104依次首尾流体连接,以及使补液通道1104的过流面积不大于至少一条蒸发通道1101的过流面积,使得均温导热装置110在吸收待散热对象的热量时其内的相变介质形成压差,并因此使得相变介质沿着蒸发通道1101、冷凝通道1102、回液通道1103和补液通道1104的顺序循环流动。因此,本发明的均温导热装置110能够借助其内循环流动的相变介质,将其吸收的热量均匀地传递至整个均温导热装置110,再通过与均温导热装置110热连接的散热构件120将散热器100吸收的热量散发至空气中,从而提升了散热器100的散热效率。Based on the foregoing description, those skilled in the art can understand that the present invention defines a condensation channel 1102, a liquid return channel 1103, a liquid replenishing channel 1104 and at least one evaporation channel 1101 in the uniform temperature heat conduction device 110, and makes the evaporation channel 1101 , the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel 1104 are fluidly connected in sequence, and the flow area of the liquid replenishment channel 1104 is not larger than the flow area of at least one evaporation channel 1101, so that the uniform temperature heat transfer device 110 absorbs the object to be heat dissipated The phase change medium in the heat exchanger forms a pressure difference, thereby causing the phase change medium to circulate sequentially along the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103, and the liquid replenishment channel 1104. Therefore, the uniform temperature heat conduction device 110 of the present invention can evenly transfer the heat absorbed by it to the entire uniform temperature heat conduction device 110 with the help of the phase change medium circulating inside it, and then through the heat dissipation component thermally connected to the uniform temperature heat conduction device 110 120 dissipates the heat absorbed by the radiator 100 into the air, thereby improving the heat dissipation efficiency of the radiator 100.
基于前文的描述,本领域技术人员还能够理解的是,本发明实现均温导热装置110均温性能的主要技术手段为依次首尾流体连接的蒸发通道1101、冷凝通道1102、回液通道1103和补液通道1104。因此,在使均温导热装置110能够限定出蒸发通道1101、冷凝通道1102、回液通道1103和补液通道1104时,本领域技术人员也可以根据需要,将均温导热装置110设置为其他人员可行的结构,例如吹胀板。Based on the foregoing description, those skilled in the art can also understand that the main technical means for achieving the uniform temperature performance of the uniform temperature heat conduction device 110 of the present invention are the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel that are fluidly connected from end to end. Channel 1104. Therefore, when the uniform temperature heat conduction device 110 can define the evaporation channel 1101, the condensation channel 1102, the liquid return channel 1103 and the liquid replenishment channel 1104, those skilled in the art can also set the uniform temperature heat conduction device 110 as needed for other personnel. structures, such as inflatable panels.
进一步,本发明还提供了一种空调室外机200。Furthermore, the present invention also provides an air conditioning outdoor unit 200.
如图6所示,在本发明的另一些实施例中,空调室外机200包括电控箱210和前文任一实施例所描述的散热器100。其中,电控箱210安装有变频功率模块(图中未示出),散热器100与该变频功率模块热连接。例如,散热器100通过其均温导热装置110安装到变频功率模块上,并与变频功率模块抵接,以及使散热构件120的至少一部分裸露在电控箱210的外侧。或者,本领域技术人员也可以根据需要,使散热器100通过其均温导热装置110安装到电控箱210上并与电控箱210抵接。 As shown in FIG. 6 , in other embodiments of the present invention, the air-conditioning outdoor unit 200 includes an electric control box 210 and the radiator 100 described in any of the previous embodiments. Among them, the electric control box 210 is installed with a variable frequency power module (not shown in the figure), and the radiator 100 is thermally connected to the variable frequency power module. For example, the radiator 100 is installed on the variable frequency power module through its temperature equalizing heat conduction device 110 and is in contact with the variable frequency power module, and at least a part of the heat dissipation member 120 is exposed outside the electric control box 210 . Alternatively, those skilled in the art can also install the radiator 100 on the electric control box 210 through its uniform temperature heat conduction device 110 and contact the electric control box 210 as needed.
本领域技术人员能够理解的是,本发明的散热器100除了可以以图1和图2中所示的竖直姿态安装在空调室外机200外,还可以以水平的姿态安装在空调室外机200上。Those skilled in the art can understand that the radiator 100 of the present invention can be installed on the air-conditioning outdoor unit 200 in a horizontal attitude in addition to the vertical attitude shown in FIGS. 1 and 2 . superior.
至此,已经结合前文的多个实施例描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围并不仅限于这些具体实施例。在不偏离本发明技术原理的前提下,本领域技术人员可以对上述各个实施例中的技术方案进行拆分和组合,也可以对相关技术特征作出等同的更改或替换,凡在本发明的技术构思和/或技术原理之内所做的任何更改、等同替换、改进等都将落入本发明的保护范围之内。 So far, the technical solutions of the present invention have been described in conjunction with the foregoing embodiments. However, those skilled in the art can easily understand that the protection scope of the present invention is not limited to these specific embodiments. Without departing from the technical principles of the present invention, those skilled in the art can split and combine the technical solutions in the above embodiments, and can also make equivalent changes or replacements to the relevant technical features. Any changes, equivalent substitutions, improvements, etc. made within the concept and/or technical principles will fall within the protection scope of the present invention.
Claims (10)
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| CN202210657961.4 | 2022-06-10 | ||
| CN202210657961.4A CN117249498A (en) | 2022-06-10 | 2022-06-10 | Radiator and air conditioner outdoor unit |
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| WO2023236698A1 true WO2023236698A1 (en) | 2023-12-14 |
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| PCT/CN2023/092378 Ceased WO2023236698A1 (en) | 2022-06-10 | 2023-05-05 | Heat dissipator and air conditioner outdoor unit |
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| WO (1) | WO2023236698A1 (en) |
Cited By (1)
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|---|---|---|---|---|
| CN118352881A (en) * | 2024-06-17 | 2024-07-16 | 度亘核芯光电技术(苏州)有限公司 | Heat sink and laser |
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| CN214891554U (en) * | 2021-02-25 | 2021-11-26 | 青岛海尔空调电子有限公司 | Radiator and air conditioner outdoor unit |
| CN218154524U (en) * | 2022-06-10 | 2022-12-27 | 青岛海尔空调电子有限公司 | Uniform temperature cooling device, radiator and air conditioner outdoor unit |
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2022
- 2022-06-10 CN CN202210657961.4A patent/CN117249498A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1878454A (en) * | 2005-06-10 | 2006-12-13 | 郑文春 | Nearly isothermal heat pipe heat sink and process for making the same |
| CN101307997A (en) * | 2007-05-17 | 2008-11-19 | 株洲南车时代电气股份有限公司 | Heat pipe radiator |
| CN202839588U (en) * | 2012-07-05 | 2013-03-27 | 常州天诺电子科技有限公司 | Radiator for semi-conductor refrigeration |
| CN210986337U (en) * | 2019-12-11 | 2020-07-10 | 瑞声科技(新加坡)有限公司 | Heat pipe and speaker device |
| CN214891554U (en) * | 2021-02-25 | 2021-11-26 | 青岛海尔空调电子有限公司 | Radiator and air conditioner outdoor unit |
| CN218154524U (en) * | 2022-06-10 | 2022-12-27 | 青岛海尔空调电子有限公司 | Uniform temperature cooling device, radiator and air conditioner outdoor unit |
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| CN118352881A (en) * | 2024-06-17 | 2024-07-16 | 度亘核芯光电技术(苏州)有限公司 | Heat sink and laser |
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