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WO2023223423A1 - Method for manufacturing flavor rod used in non-combustible heating-type flavor inhalation article - Google Patents

Method for manufacturing flavor rod used in non-combustible heating-type flavor inhalation article Download PDF

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Publication number
WO2023223423A1
WO2023223423A1 PCT/JP2022/020527 JP2022020527W WO2023223423A1 WO 2023223423 A1 WO2023223423 A1 WO 2023223423A1 JP 2022020527 W JP2022020527 W JP 2022020527W WO 2023223423 A1 WO2023223423 A1 WO 2023223423A1
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WO
WIPO (PCT)
Prior art keywords
sheet
flavor
susceptor
manufacturing
rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2022/020527
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French (fr)
Japanese (ja)
Inventor
勝男 加藤
和正 荒栄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Tobacco Inc
Original Assignee
Japan Tobacco Inc
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Filing date
Publication date
Application filed by Japan Tobacco Inc filed Critical Japan Tobacco Inc
Priority to PCT/JP2022/020527 priority Critical patent/WO2023223423A1/en
Publication of WO2023223423A1 publication Critical patent/WO2023223423A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/14Machines of the continuous-rod type
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/17Filters specially adapted for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • A24F40/465Shape or structure of electric heating means specially adapted for induction heating

Definitions

  • the present invention relates to a method for manufacturing a flavor rod used in a non-combustion heating type flavor suction article.
  • Non-combustion heating type flavor suction articles (hereinafter also simply referred to as articles) equipped with a heating material that converts electrical energy into heat are known.
  • articles equipped with a heating material that converts electrical energy into heat
  • the electrical resistance generated by the flow of water may cause the heating material to generate heat, thereby heating the article.
  • the heating material is called a susceptor, and induction heating type tobacco rods in which such a susceptor is arranged are disclosed in Patent Documents 1 to 3.
  • the tobacco rod is formed into a rod shape by converging tobacco sheets
  • the tobacco rod is formed by converging lumps of smoking material into a rod shape.
  • These tobacco rods are provided with susceptor segments cut from a continuous susceptor, which susceptor segments have the shape of filaments, rods, sheets or bands and have a circular or rectangular cross section.
  • individual susceptor segments are arranged within the convergent tobacco sheet or smoking material (collectively, the tobacco substrate).
  • the tobacco substrate has partially converged, but has not yet taken the final rod shape.
  • Such partially convergent tobacco substrates may be loosely convergent, which can be of any shape or shape, and may already have a rod shape, but with a lower density, Or it is converged with a large diameter. Placing the susceptor segment within a partially convergent tobacco substrate facilitates insertion of the susceptor segment.
  • Patent Document 4 discloses a manufacturing machine for a composite paper tube that is formed by winding up a band-shaped metal web and a paper web in a spiral shape.
  • a composite paper tube with a two-layer structure can be manufactured by winding a metal web around a mandrel and simultaneously wrapping and bonding a paper web so as to cover the outside of the metal web.
  • the susceptor segments described in Patent Documents 1 to 3 are plate-shaped or rod-shaped in the tobacco rod, and the tobacco sheets are loosely converged in order to insert the susceptor segments. Therefore, there is a risk that the susceptor segment may move within the tobacco rod. Movement of the susceptor segment within the electromagnetic field causes fluctuations in the induced current generated in the susceptor segment.
  • Tobacco rods filled with tobacco sheets in other words, variations in heating distribution in flavor rods filled with flavor sheets (including cases containing flavors other than tobacco) are determined by the amount of flavor components volatilized from the flavor sheets and the amount of aerosol produced. As a result, it may be difficult to efficiently provide users with a constant smoking taste.
  • the composite paper tube described in Patent Document 4 is formed from a paper tube to the last, and does not use a flavor sheet. Therefore, no particular consideration has been given to using the flavor sheet and susceptor sheet to suppress variations in the heating distribution in the flavor rod, and furthermore, variations in the flavor components volatilized from the flavor sheet and the amount of aerosol produced.
  • the present invention was made in view of these problems, and provides a method for manufacturing a flavor rod used in a non-combustion heating type flavor suction article that can efficiently and quantitatively supply flavor components to users.
  • the purpose is to provide.
  • a method for manufacturing a flavor rod is used in a method for manufacturing a flavor rod used in a non-combustion heating type flavor suction article, and includes a continuous slit-shaped flavor sheet containing a flavor component. a first sheet supplying step, a second sheet supplying step supplying a continuous slit-shaped susceptor sheet for induction heating the flavor sheet, and a second sheet supplying step that supplies the flavor sheet supplied in the first sheet supplying step.
  • a sheet winding process is performed in which a continuous cylindrical spiral tube is formed by winding the susceptor sheet and the susceptor sheet in a spiral shape while being displaced in the direction of the axis of the mandrel.
  • the non-combustion heating type flavor suction article using the flavor rod produced by the above-described production method can efficiently and quantitatively supply flavor components to the user.
  • FIG. 1 is a schematic diagram of a flavor rod manufacturing apparatus. It is a flowchart explaining the manufacturing method of a flavor rod.
  • FIG. 3 is a cross-sectional view of the sheet laminate in the width direction.
  • FIG. 3 is a top view of the molding device arranged in the molding section.
  • FIG. 2 is a side view of a flavor rod.
  • FIG. 2 is a longitudinal cross-sectional view of a flavor rod.
  • FIG. 2 is a cross-sectional view of the flavor suction article.
  • FIG. 7 is a longitudinal cross-sectional view of a flavor rod according to another embodiment.
  • 9 is a cross-sectional view in the width direction of the sheet laminate in the case of FIG. 8.
  • FIG. 7 is a cross-sectional view in the width direction of a sheet laminate according to another embodiment.
  • FIG. 11 is a longitudinal cross-sectional view of the flavor rod in FIG. 10; 1 is a top view of a molding apparatus for molding a partially single-layer flavor rod; FIG. FIG. 13 is a side view of a flavor rod molded by the molding apparatus of FIG. 12.
  • FIG. 3 is a cross-sectional view of a flavor suction article according to another embodiment. It is a cross-sectional view of a flavor suction article concerning yet another form.
  • FIG. 1 shows a schematic diagram of a flavor rod manufacturing apparatus
  • FIG. 2 shows a flowchart illustrating the flavor rod manufacturing method.
  • the flavor rod 1 is used as a flavor source for a flavor suction article described below.
  • the flavor rod 1 manufacturing apparatus includes a first sheet feeding section 2, a second sheet feeding section 4, a sheet laminating section 6, a forming section 8, and a cutting section 10.
  • the first sheet supply section 2 supplies a continuous slit-shaped flavor sheet 12 containing flavor components (first sheet supply step S1).
  • the flavor sheet 12 has a thickness of 0.05 mm to 1 mm, more preferably 0.05 mm to 0.3 mm, and is made of plant material as a main raw material, and is processed by a wet paper making process, a casting process, a rolling extrusion process, a dry nonwoven fabric forming process, etc. It is then formed as a reconstituted sheet.
  • the plant material preferably includes tobacco plants, and may also include herbaceous and herbal plants.
  • a liquid as a functional agent is added to the flavor sheet 12.
  • Functional agents include aerosol sources that aerosolize flavor components (in other words, aerosol formers, e.g., glycerin, PG), flavoring agents (e.g., menthol, vanillin), and other components (e.g., alkaloids, nicotine, nicotine salts). including one or more mixtures.
  • aerosol formers e.g., glycerin, PG
  • flavoring agents e.g., menthol, vanillin
  • other components e.g., alkaloids, nicotine, nicotine salts.
  • a binder for binding the fibers of the flavor sheet 12, a filler to be placed between the fibers, and the like may be added to the flavor sheet 12.
  • These functional agents can be dissolved or suspended in a solvent (for example, water, ethanol) and added to the flavor sheet 12, if necessary.
  • Binders include polysaccharides such as guar gum, gellan gum, carrageenan, alginate, and pectin, modified cellulose such as HPMC, HPC, and CMC, unmodified cellulose, modified starch, unmodified starch, and proteins such as collagen. can be mentioned.
  • fillers include metal oxides such as calcium carbonate and magnesium hydroxide, bleaching agents, and unbleached wood pulp.
  • the flavor sheet 12 thus formed is fed out by a plurality of conveyance rollers 14 arranged in the first sheet supply section 2 and conveyed toward the sheet stacking section 6.
  • a glue applicator 16 is arranged in the first sheet supply section 2 . Glue is applied from a glue applicator 16 to the circumferential surface of at least one conveyance roller 14, and the flavor sheet 12 is fed out by this conveyance roller 14, so that the glue is applied to an appropriate position in the width direction of the flavor sheet 12 (glue application).
  • the glue is at least one of modified cellulose, modified starch, guar gum, and gellan gum.
  • the glue may be applied continuously over the longitudinal direction of the flavor sheet 12, or may be applied partially.
  • the second sheet supply section 4 supplies a continuous slit-shaped susceptor sheet 18 that heats the flavor sheet 12 by induction (second sheet supply step S2).
  • the susceptor sheet 18 has a thickness of 0.001 mm to 0.2 mm, more preferably 0.01 mm to 0.1 mm, and is a heating material that converts electrical energy into heat, such as a conductive material, a magnetic material, or a non-conductive material.
  • a heating material that converts electrical energy into heat
  • the susceptor sheet 18 includes a metal or a metal alloy, specifically, aluminum, gold, iron, nickel, cobalt, conductive carbon, graphite, ordinary carbon steel, stainless steel, ferritic stainless steel, copper, and including one or more materials selected from each group of bronzes.
  • the susceptor sheet 18 generates an induced current by being placed in an electromagnetic field, generates heat due to the electric resistance generated by the flow of the induced current, heats the flavor sheet 12 constituting the flavor rod 1, and releases the flavor components together with the aerosol. Let it evaporate.
  • the susceptor sheet 18 thus formed is fed out by a plurality of conveyance rollers 20 arranged in the second sheet supply section 4 and conveyed toward the sheet stacking section 6.
  • glue applicator 16 may be disposed in the second sheet supply section 4 to apply the glue to appropriate locations on the susceptor sheet 18 instead of on the flavor sheet 12.
  • glue applicators 16 may be disposed in both the first and second sheet supply sections 2 and 4 to apply glue to appropriate locations on both the flavor sheet 12 and the susceptor sheet 18.
  • FIG. 3 shows a side view of the sheet laminate 22 in the width direction X.
  • the sheet stacking section 6 stacks the flavor sheet 12 and the susceptor sheet 18 to form a continuous sheet stack 22 (sheet stacking step S3).
  • the flavor sheet 12 and the susceptor sheet 18 are stacked on top of each other in the sheet stacking section 6 with the flavor sheet 12 positioned on the upper side and shifted from each other in the width direction X, and a pair of conveyance rollers arranged in the sheet stacking section 6 24, and conveyed toward the molding section 8.
  • the flavor sheet 12 and the susceptor sheet 18 are stacked on top of each other, and a sheet laminate 22 is formed which is adhered to each other with glue as needed.
  • FIG. 4 shows a top view of the forming device 26 arranged in the forming section 8.
  • the forming section 8 uses the forming device 26 to form continuous flavor rods 1 using the flavor sheet 12 supplied in the first sheet supply step S1 and the susceptor sheet 18 supplied in the second sheet supply step S2. (molding step S4).
  • the molding device 26 includes a mandrel 28 having a hollow cylindrical shape or a solid cylindrical shape, and a support portion 30 that supports the base end of the mandrel 28.
  • the support section 30 rotates the mandrel 28 and moves the mandrel 28 intermittently forward and backward toward the cutting section 10.
  • the forming device 26 configured in this manner displaces the sheet stack 22 formed in the sheet stacking step S3, that is, the flavor sheet 12 and the susceptor sheet 18, around the axis of the mandrel 28 and in the direction of the axis.
  • a continuous cylindrical spiral tube 32 is formed by winding up the sheet in a spiral shape (sheet winding process P2).
  • the sheet stack 22 is wound around the mandrel 28 around the axis of the mandrel 28.
  • the mandrel 28 advances in the transport direction Y of the sheet stack 22 (the same direction as the axial direction of the mandrel 28 and the spiral tube 32).
  • the sheet laminate 22 is wound around the mandrel 28 while being displaced in the axial direction Y, and the spiral tube 32, that is, the continuous flavor rod 1 is formed.
  • An endless winding belt 34 is wound around the mandrel 28 at the starting point of the winding of the sheet stack 22 in a direction intersecting the axis of the mandrel 28.
  • the winding belt 34 is also wound around belt rollers 36 arranged on both sides of the mandrel 28. As each belt roller 36 rotates, the winding belt 34 runs while pressing the sheet stack 22 against the circumferential surface of the mandrel 28.
  • the winding belt 34 suppresses the sheet stack 22 from deviating from the mandrel 28 by pressing the sheet stack 22 against the mandrel 28.
  • FIG. 5 shows a side view of the flavor rod 1
  • FIG. 6 shows a longitudinal cross-sectional view of the flavor rod 1.
  • the sheet laminate 22 is formed by overlapping the flavor sheets 12 with the flavor sheets 12 positioned on the upper side and shifted from each other in the width direction X.
  • the susceptor sheet 18 is positioned on the side of the outer peripheral surface of the flavor rod 1, that is, the spiral tube 32, and the seam 12a of the flavor sheet 12 in the axial direction Y and the seam 18a of the susceptor sheet 18 in the axial direction Y are aligned with the axis. It is positioned offset in direction Y.
  • the glue application process S1 it is preferable to apply glue to the region between the seam 12a and the seam 18a in the axial direction Y of the flavor rod 1.
  • peeling of the flavor sheet 12 and susceptor sheet 18 in the flavor rod 1 is suitably suppressed, and as shown in FIG. 6, a hollow flavor rod 1 having smooth inner and outer circumferential surfaces with no irregularities is formed.
  • the spiral tube 32 formed through the sheet winding process P2 is conveyed toward the cutting section 10.
  • a knife 38 is disposed in the cutting section 10 near the end of the mandrel 28.
  • the knife 38 intermittently moves toward and away from the mandrel 28, which moves forward and backward toward the cutting section 10 while rotating, so that the spiral tube 32 is cut along its circumferential direction near the end of the mandrel 28.
  • the spiral tube 32 formed in the forming step S4 in other words, the continuous flavor rod 1, is cut into individual flavor rods 1 of a predetermined length in the cutting section 10 (cutting step S5), and the production of the flavor rod 1 is completed. finish.
  • a filler 40 may be placed in the molding section 8.
  • the filling device 40 places a filling containing a flavor component inside the spiral tube 32 (filling process P3).
  • the filling device 40 places the filling inside the spiral tube 32, for example, at the timing when the spiral tube 32 is cut by the knife 38 and separated from the mandrel 28.
  • the filler 40 is placed near the starting point of winding the sheet laminate 22 around the mandrel 28.
  • the inside of the mandrel 28 is filled with the filling material in advance, and the filling material can be positioned inside the spiral tube 32 at the timing when the spiral tube 32 is detached from the mandrel 28.
  • the filler is, for example, an aggregate of sheets containing flavor components, or fibers impregnated with flavor components. Thereby, a solid flavor rod 1 can be manufactured.
  • the susceptor sheet 18 heats the filling together with the flavor sheet 12, and volatilizes more flavor components together with the aerosol.
  • FIG. 7 shows a cross-sectional view of the flavor suction article.
  • This article 50 is formed by arranging a flavor producing segment 60, a support segment 70, and a filter segment 80 in their axial directions and connecting them with a mouthpiece lining paper 90.
  • the flavor generating segment 60 is formed by arranging cap members 62 on both sides in the axial direction, arranging the flavor rod 1 in the space between each cap member 62, and covering the circumferential surface of each cap member 62 with a wrapper 92. be done.
  • Each cap member 62 is preferably formed from a material that is breathable but has reduced filtration capabilities.
  • the flavor rod 1 may be fixed to the inner peripheral surface of the wrapper 92 by gluing.
  • the support segment 70 is arranged to axially support the flavor producing segment 60 in the article 50 and to provide the desired axial length of the article 50.
  • a center hole 72 is formed in the radial center of the support segment 70, and in the center hole 72, the flavor components volatilized in the flavor generation segment 60 are suitably cooled and aerosolized.
  • the support segment 70 is preferably formed from a material that is breathable but has a reduced filtration function. Note that the support segment 70 may be a paper tube.
  • the filter segment 80 is formed from a filter material and removes taste-impairing components produced by the flavor producing segment 60.
  • the method for manufacturing the flavor rod 1 includes the first sheet supplying step S1, the second sheet supplying step S2, the forming step S4, and the cutting step S5.
  • the forming step S4 in the sheet winding process P2, the flavor sheet 12 and the susceptor sheet 18 are wound into a continuous cylindrical spiral tube 32 in a spiral shape while being displaced in the direction of the axis of the mandrel 28. , that is, the flavor rod 1 is formed.
  • the flavor sheet 12 and the susceptor sheet 18 are in surface contact over the entire area, the flavor sheet 12 can be quickly heated to a uniform temperature over the entire area by the susceptor sheet 18. can. Therefore, the article 50 using the flavor rod 1 manufactured by the manufacturing method of the embodiment can efficiently and quantitatively supply flavor components to the user.
  • the method for manufacturing the flavor rod 1 further includes the sheet lamination step S3 described above, and the sheet winding process P2 is performed after the sheet lamination step S3, and the spiral tube 32 is formed by the sheet lamination 22.
  • the stacking mode of the sheet stack 22 can be adjusted in the sheet stacking step S3. Therefore, it is possible to manufacture various flavor rods 1 not limited to the laminated form shown in FIG. 6.
  • the above-described glue application process P1 may be performed in at least one of the first and second sheet supply steps S1 and S2.
  • the susceptor sheet 18 in the sheet stack 22, the susceptor sheet 18 can be fixed to the flavor sheet 12 even more reliably. Therefore, movement of the susceptor sheet 18 can be more effectively suppressed, and variations in the contact manner between the flavor sheet 12 and the susceptor sheet 18 can be further effectively suppressed.
  • the glue application process P1 at least one of modified cellulose, modified starch, guar gum, and gellan gum is applied as a glue to at least one of the flavor sheet 12 and the susceptor sheet 18.
  • the susceptor sheet 18 can be reliably fixed to the flavor sheet 12.
  • the filling process P3 described above may be performed.
  • the variety of flavor rods 1 is further improved.
  • the first sheet supply step S1 supplies the flavor sheet 12 having a thickness of 0.05 mm to 1 mm. Further, in the second sheet supply step S2, the susceptor sheet 18 having a thickness of 0.001 mm to 0.2 mm is supplied. Thereby, while ensuring ease of molding the flavor sheet 12 and the susceptor sheet 18, the flavor sheet 12 can contain a sufficient flavor component, and the flavor sheet 12 can be sufficiently heated by the susceptor sheet 18.
  • the apparatus for manufacturing the flavor rod 1 described above shows one embodiment, and as long as the flavor rod 1 can be manufactured by the manufacturing method described above, the apparatus configuration is not limited to the content described. do not have.
  • the sheet winding process P1 is performed after the sheet stacking step S3.
  • the present invention is not limited to this, and the sheet winding process P1 may be performed together with the sheet stacking step S3.
  • the susceptor sheet 18 is positioned on the outer peripheral surface of the spiral tube 32.
  • Such an arrangement is made possible by positioning the flavor sheet 12 on the upper side in the sheet stack section 6 to form a sheet stack 22, and the susceptor sheet 18 forms the flavor rod 1 that heats the flavor sheet 12 from the outside. Ru.
  • the present invention is not limited to this, and as shown in FIG. 8, the flavor sheet 12 may be positioned on the outer peripheral surface of the spiral tube 32 in the sheet winding process P1.
  • the susceptor sheet 18 may be positioned on the upper side in the sheet stacking section 6 to form a sheet stack 22, as shown in FIG. Thereby, the flavor rod 1 that heats the flavor sheet 12 from the inside by the susceptor sheet 18 is formed.
  • the sheet stacking step S3 positions the susceptor sheet 18 between each flavor sheet 12 in the sheet stack 22, as shown in FIG.
  • the sheet laminate 22 may include three or more flavor sheets 12 or two or more susceptor sheets 18.
  • the flavor sheet 12 and the susceptor sheet 18 are formed into a sheet laminate 22 and then spirally rolled up to create a two-layer structure or the structure described in the previous paragraph.
  • a flavor rod 1 having a three-layer structure or more is molded.
  • the present invention is not limited to this, and it is also possible to form the spiral tube 32, that is, the flavor rod 1, which has a partially one-layer structure.
  • FIG. 12 shows a top view of a forming device 26 for forming a flavor rod 1 having a partially single-layer structure.
  • This forming device 26 is the same as the embodiment described above in that the flavor sheet 12 and the susceptor sheet 18 are wound up in a spiral shape around the axis of the mandrel 28 and displaced in the direction of the axis.
  • the sheet stacking step S3 is not performed, and the flavor sheet 12 and the susceptor sheet 18 are individually supplied to the mandrel 28. Then, the flavor sheet 12 and the susceptor sheet 18 are "alternately" wound up in a spiral around the axis of the mandrel 28 and displaced in the direction of the axis to form a spiral tube 32.
  • FIG. 13 shows a side view of the flavor rod 1 molded by the molding device 26 of FIG. 8.
  • This flavor rod 1 is positioned such that the joint 12a of the flavor sheet 12 in the axial direction Y and the joint 18a of the susceptor sheet 18 in the axial direction Y partially overlap in the axial direction Y.
  • glue application process S1 it is preferable to apply glue to this overlapped portion.
  • the flavor sheet 12 and the susceptor sheet 18, which are each wound up in a spiral, are bonded with glue, so that peeling of the flavor sheet 12 and the susceptor sheet 18 in the flavor rod 1 can be suitably suppressed.
  • heat transfer from the susceptor sheet 18 to the flavor sheet 12 is preferably performed in the overlapped portion. Note that if the flavor sheet 12 and the susceptor sheet 18 are in contact with each other in the axial direction Y and sufficient heat transfer from the susceptor sheet 18 to the flavor sheet 12 is possible, the formation of an overlapping portion and the adhesive bonding in the overlapping portion are possible. is not necessarily necessary.
  • the flavor rod 1 of the embodiment can be used not only in the article 50 described above but also in various ways.
  • the article 50 comprising the flavor rod 1 and thus the flavor producing segment 60 may, for example, not include the filter segment 80, as shown in FIG. 14, or may not include the support segment 70, as shown in FIG. be. Even with articles 50 such as these, flavor components can be efficiently and quantitatively supplied from the flavor rod 1 to the user.
  • Flavor rod 12 Flavor sheet 18 Susceptor sheet 22 Sheet laminate 32 Spiral tube 50 Flavor suction article S1 First sheet supply step S2 Second sheet supply step S3 Sheet lamination step S4 Molding step S5 Cutting step P1 Glue application process P2 Sheet winding Process P3 Filling process Y Axial direction

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Abstract

This method for manufacturing a flavor rod (1) includes: a first sheet supply step (S1) for supplying a flavor sheet (12); a second sheet supply step (S2) for supplying a susceptor sheet (18) for induction heating of the flavor sheet (12); a molding step (S4) for molding a continuous flavor rod (1) using the flavor sheet (12) supplied in the first sheet supply step (S1) and the susceptor sheet (18) supplied in the second sheet supply step (S2); and a cutting step (S5) for cutting the continuous flavor rod (1) molded in the molding step (S4) into individual flavor rods (1), wherein, in the molding step (S4), a sheet winding process (P2) is performed for molding a continuous cylindrical spiral tube (32) wound in a spiral shape while displacing the flavor sheet (12) and the susceptor sheet (18) about the axis of a mandrel (28) and in the direction of the axis.

Description

非燃焼加熱型の香味吸引物品に用いる香味ロッドの製造方法Method for manufacturing flavor rods used in non-combustion heated flavor suction articles

 本発明は、非燃焼加熱型の香味吸引物品に用いる香味ロッドの製造方法に関する。 The present invention relates to a method for manufacturing a flavor rod used in a non-combustion heating type flavor suction article.

 電気エネルギーを熱に変換する加熱材を備えた非燃焼加熱型の香味吸引物品(以下、単に物品ともいう)が知られている。加熱材に直接に電流を流すことにより発生する電気抵抗により加熱材を発熱させて物品を加熱する場合や、物品を電磁場内に配置して加熱材に誘導電流を発生させ、加熱材に誘導電流が流れることにより発生する電気抵抗により加熱材を発熱させて物品を加熱する場合がある。後者の場合、加熱材はサセプタと称され、このようなサセプタを配置した、誘導加熱型のたばこロッドが特許文献1から3に開示されている。 Non-combustion heating type flavor suction articles (hereinafter also simply referred to as articles) equipped with a heating material that converts electrical energy into heat are known. When heating an article by causing the heating material to generate heat due to the electrical resistance generated by passing a current directly through the heating material, or by placing the article in an electromagnetic field and generating an induced current in the heating material, The electrical resistance generated by the flow of water may cause the heating material to generate heat, thereby heating the article. In the latter case, the heating material is called a susceptor, and induction heating type tobacco rods in which such a susceptor is arranged are disclosed in Patent Documents 1 to 3.

 特許文献1、2において、たばこロッドは、たばこシートを収束してロッド形状に成形され、また、特許文献3において、たばこロッドは、喫煙材の塊を収束してロッド形状に成形される。これらのたばこロッドには、連続形状のサセプタを切断したサセプタセグメントが配置され、このサセプタセグメントは、フィラメント、ロッド、シート、又はバンドの形状を有し、円形又は長方形の断面を有する。 In Patent Documents 1 and 2, the tobacco rod is formed into a rod shape by converging tobacco sheets, and in Patent Document 3, the tobacco rod is formed by converging lumps of smoking material into a rod shape. These tobacco rods are provided with susceptor segments cut from a continuous susceptor, which susceptor segments have the shape of filaments, rods, sheets or bands and have a circular or rectangular cross section.

 このようなたばこロッドにおいては、収束したたばこシート或いは喫煙材(総じてたばこ基体)内に個々のサセプタセグメントが配置される。この際、たばこ基体は部分的に収束しているが、まだ最終的なロッド形状になってはいない。このような部分的に収束したたばこ基体は、あらゆる形態または形状となり得る緩く収束した状態であっても良く、既にロッド形状を有していても良いが、最終的なロッド形状よりも低密度、或いは大径で収束される。部分的に収束したたばこ基体内にサセプタセグメントを配置することにより、サセプタセグメントの挿入が容易になる。 In such tobacco rods, individual susceptor segments are arranged within the convergent tobacco sheet or smoking material (collectively, the tobacco substrate). At this time, the tobacco substrate has partially converged, but has not yet taken the final rod shape. Such partially convergent tobacco substrates may be loosely convergent, which can be of any shape or shape, and may already have a rod shape, but with a lower density, Or it is converged with a large diameter. Placing the susceptor segment within a partially convergent tobacco substrate facilitates insertion of the susceptor segment.

 一方、特許文献4には、帯状の金属ウエブと紙ウエブとをスパイラル状に巻き上げて形成する複合紙管の製造機が開示されている。この製造機においては、金属ウエブをマンドレルに巻き付けると同時に、その外側を覆うようにして紙ウエブを巻き付けて接着することにより、二層構造の複合紙管を製造することができる。 On the other hand, Patent Document 4 discloses a manufacturing machine for a composite paper tube that is formed by winding up a band-shaped metal web and a paper web in a spiral shape. In this manufacturing machine, a composite paper tube with a two-layer structure can be manufactured by winding a metal web around a mandrel and simultaneously wrapping and bonding a paper web so as to cover the outside of the metal web.

特許第6843074号公報Patent No. 6843074 特許第6789983号公報Patent No. 6789983 特開2021-40629号公報JP 2021-40629 Publication 特許第5467619号公報Patent No. 5467619

 しかしながら、特許文献1から3に記載のサセプタセグメントは、たばこロッドにおいて、板状又はロッド状をなしており、また、サセプタセグメントを挿入するために、たばこシートは緩く収束される。従って、たばこロッド内においてサセプタセグメントが移動するおそれがある。電磁場内においてサセプタセグメントが移動することにより、サセプタセグメントに発生する誘導電流が変動する。 However, the susceptor segments described in Patent Documents 1 to 3 are plate-shaped or rod-shaped in the tobacco rod, and the tobacco sheets are loosely converged in order to insert the susceptor segments. Therefore, there is a risk that the susceptor segment may move within the tobacco rod. Movement of the susceptor segment within the electromagnetic field causes fluctuations in the induced current generated in the susceptor segment.

 また、サセプタセグメントの移動により、たばこシートとサセプタセグメントとの接触態様にもばらつきを生じ得る。当該接触態様のばらつき及び誘導電流の変動は、たばこロッドにおける加熱分布のばらつきを生じさせる。さらに、特許文献1,2に記載のたばこロッドは、板状又はロッド状のサセプタセグメントの周囲のたばこシートが最初に加熱されるため、たばこロッドの断面全域に亘って迅速に一様な温度でたばこシートを加熱するのは困難である。 Furthermore, due to the movement of the susceptor segments, variations may occur in the manner of contact between the tobacco sheet and the susceptor segments. The variation in the contact mode and the variation in the induced current cause variation in the heating distribution in the tobacco rod. Furthermore, in the tobacco rods described in Patent Documents 1 and 2, the tobacco sheet around the plate-shaped or rod-shaped susceptor segment is heated first, so that the temperature is quickly uniform throughout the entire cross-section of the tobacco rod. It is difficult to heat tobacco sheets.

 このことは、たばこロッドにおいて加熱分布のさらなるばらつきを生じさせる原因となる。たばこシートを充填したたばこロッド、換言すると、香味シート(たばこ以外の香味を含ませた場合を含む)を充填した香味ロッドにおける加熱分布のばらつきは、香味シートから揮発される香味成分及びエアロゾル生成量の変動を招くため、ユーザーに一定の喫味を効率的に提供するのは困難となるおそれがある。 This causes further variation in heating distribution in the tobacco rod. Tobacco rods filled with tobacco sheets, in other words, variations in heating distribution in flavor rods filled with flavor sheets (including cases containing flavors other than tobacco) are determined by the amount of flavor components volatilized from the flavor sheets and the amount of aerosol produced. As a result, it may be difficult to efficiently provide users with a constant smoking taste.

 また、特許文献4に記載の複合紙管は、あくまでも紙管から形成され、香味シートを用いていない。従って、香味シート及びサセプタシートを用い、香味ロッドにおける加熱分布のばらつき、ひいては香味シートから揮発される香味成分及びエアロゾル生成量の変動を抑制することについては格別な配慮がなされていない。 Furthermore, the composite paper tube described in Patent Document 4 is formed from a paper tube to the last, and does not use a flavor sheet. Therefore, no particular consideration has been given to using the flavor sheet and susceptor sheet to suppress variations in the heating distribution in the flavor rod, and furthermore, variations in the flavor components volatilized from the flavor sheet and the amount of aerosol produced.

 本発明は、このような課題に鑑みてなされたもので、ユーザーに香味成分を効率的に且つ定量的に供給することができる、非燃焼加熱型の香味吸引物品に用いる香味ロッドの製造方法を提供することを目的とする。 The present invention was made in view of these problems, and provides a method for manufacturing a flavor rod used in a non-combustion heating type flavor suction article that can efficiently and quantitatively supply flavor components to users. The purpose is to provide.

 上記の目的を達成するべく、一形態に係る香味ロッドの製造方法は、非燃焼加熱型の香味吸引物品に用いる香味ロッドの製造方法に用いられ、香味成分を含むスリット状の連続した香味シートを供給する第1シート供給ステップと、香味シートを誘導加熱するスリット状の連続したサセプタシートを供給する第2シート供給ステップと、第1シート供給ステップで供給された香味シートと第2シート供給ステップで供給されたサセプタシートとを用いて、連続した香味ロッドを成形する成形ステップと、成形ステップで成形した連続した香味ロッドを個々の香味ロッドに切断する切断ステップとを含み、成形ステップでは、香味シートとサセプタシートとをマンドレルの軸線を中心とし且つ当該軸線の方向に変位させながらスパイラル状に巻き上げた連続した筒状のスパイラル管を成形するシート巻上プロセスを行う。 In order to achieve the above object, a method for manufacturing a flavor rod according to one embodiment is used in a method for manufacturing a flavor rod used in a non-combustion heating type flavor suction article, and includes a continuous slit-shaped flavor sheet containing a flavor component. a first sheet supplying step, a second sheet supplying step supplying a continuous slit-shaped susceptor sheet for induction heating the flavor sheet, and a second sheet supplying step that supplies the flavor sheet supplied in the first sheet supplying step. a forming step of forming a continuous flavor rod using the supplied susceptor sheet; and a cutting step of cutting the continuous flavor rod formed in the forming step into individual flavor rods; A sheet winding process is performed in which a continuous cylindrical spiral tube is formed by winding the susceptor sheet and the susceptor sheet in a spiral shape while being displaced in the direction of the axis of the mandrel.

 前述した製造方法で製造した香味ロッドを用いた非燃焼加熱型の香味吸引物品は、ユーザーに香味成分を効率的に且つ定量的に供給することができる。 The non-combustion heating type flavor suction article using the flavor rod produced by the above-described production method can efficiently and quantitatively supply flavor components to the user.

香味ロッドの製造装置の概略図である。FIG. 1 is a schematic diagram of a flavor rod manufacturing apparatus. 香味ロッドの製造方法を説明するフローチャートである。It is a flowchart explaining the manufacturing method of a flavor rod. シート積層体の幅方向における断面図である。FIG. 3 is a cross-sectional view of the sheet laminate in the width direction. 成形セクションに配置された成形装置の上面図である。FIG. 3 is a top view of the molding device arranged in the molding section. 香味ロッドの側面図である。FIG. 2 is a side view of a flavor rod. 香味ロッドの縦断面図である。FIG. 2 is a longitudinal cross-sectional view of a flavor rod. 香味吸引物品の横断面図である。FIG. 2 is a cross-sectional view of the flavor suction article. 別の形態に係る香味ロッドの縦断面図である。FIG. 7 is a longitudinal cross-sectional view of a flavor rod according to another embodiment. 図8の場合のシート積層体の幅方向における断面図である。9 is a cross-sectional view in the width direction of the sheet laminate in the case of FIG. 8. FIG. 別の形態に係るシート積層体の幅方向における断面図である。FIG. 7 is a cross-sectional view in the width direction of a sheet laminate according to another embodiment. 図10の場合の香味ロッドの縦断面図である。FIG. 11 is a longitudinal cross-sectional view of the flavor rod in FIG. 10; 部分的に一層構造となる香味ロッドを成形する成形装置の上面図である。1 is a top view of a molding apparatus for molding a partially single-layer flavor rod; FIG. 図12の成形装置で成形した香味ロッドの側面図である。FIG. 13 is a side view of a flavor rod molded by the molding apparatus of FIG. 12. 別の形態に係る香味吸引物品の横断面図である。FIG. 3 is a cross-sectional view of a flavor suction article according to another embodiment. さらに別の形態に係る香味吸引物品の横断面図である。It is a cross-sectional view of a flavor suction article concerning yet another form.

 図1は、香味ロッドの製造装置の概略図を示し、図2は、香味ロッドの製造方法を説明するフローチャートを示す。香味ロッド1は、後述する香味吸引物品の香味源として用いられる。香味ロッド1の製造装置は、第1シート供給セクション2、第2シート供給セクション4、シート積層セクション6、成形セクション8、及び切断セクション10を備える。 FIG. 1 shows a schematic diagram of a flavor rod manufacturing apparatus, and FIG. 2 shows a flowchart illustrating the flavor rod manufacturing method. The flavor rod 1 is used as a flavor source for a flavor suction article described below. The flavor rod 1 manufacturing apparatus includes a first sheet feeding section 2, a second sheet feeding section 4, a sheet laminating section 6, a forming section 8, and a cutting section 10.

 香味ロッド1の製造が開始されると、第1シート供給セクション2は、香味成分を含むスリット状の連続した香味シート12を供給する(第1シート供給ステップS1)。香味シート12は、0.05mmから1mm、より好ましくは0.05mmから0.3mmの厚みを有し、植物材料を主原料とし、湿式抄紙プロセス、キャスティングプロセス、圧延押出プロセス、乾式不織布形成プロセスなどを経た再構成シートとして形成される。植物材料は、好ましくは、たばこ植物を含み、草本植物、ハーブ植物を含んでいても良い。 When the production of the flavor rod 1 is started, the first sheet supply section 2 supplies a continuous slit-shaped flavor sheet 12 containing flavor components (first sheet supply step S1). The flavor sheet 12 has a thickness of 0.05 mm to 1 mm, more preferably 0.05 mm to 0.3 mm, and is made of plant material as a main raw material, and is processed by a wet paper making process, a casting process, a rolling extrusion process, a dry nonwoven fabric forming process, etc. It is then formed as a reconstituted sheet. The plant material preferably includes tobacco plants, and may also include herbaceous and herbal plants.

 また、香味シート12には、機能剤としての液体が添加される。機能剤は、香味成分をエアロゾル化するエアロゾルソース(換言するとエアロゾルフォーマであり、例えば、グリセリン、PG)、香料(例えば、メンソール、バニリン)、その他の成分(例えば、アルカロイド、ニコチン、ニコチン塩)の1つ又は複数の混合物を含む。さらに、香味シート12に、香味シート12の繊維を結合するためのバインダー、当該繊維間に配置するフィラー等を添加しても良い。これらの機能剤は、必要に応じて溶媒(例えば、水、エタノール)に溶解又は懸濁して香味シート12に添加することができる。 Additionally, a liquid as a functional agent is added to the flavor sheet 12. Functional agents include aerosol sources that aerosolize flavor components (in other words, aerosol formers, e.g., glycerin, PG), flavoring agents (e.g., menthol, vanillin), and other components (e.g., alkaloids, nicotine, nicotine salts). including one or more mixtures. Furthermore, a binder for binding the fibers of the flavor sheet 12, a filler to be placed between the fibers, and the like may be added to the flavor sheet 12. These functional agents can be dissolved or suspended in a solvent (for example, water, ethanol) and added to the flavor sheet 12, if necessary.

 バインダーには、グアガム、ジェランガム、カラギーナン、アルギン酸塩、ペクチン等の多糖類、HPMC、HPC、CMC等の修飾セルロースや、修飾していないセルロース、修飾でんぷん、修飾していないでんぷん、コラーゲン等のたんぱく質等が挙げられる。フィラーには、炭酸カルシウム、水酸化マグネシウム等の金属酸化物、漂白剤、未ざらし木材パルプ等が挙げられる。 Binders include polysaccharides such as guar gum, gellan gum, carrageenan, alginate, and pectin, modified cellulose such as HPMC, HPC, and CMC, unmodified cellulose, modified starch, unmodified starch, and proteins such as collagen. can be mentioned. Examples of fillers include metal oxides such as calcium carbonate and magnesium hydroxide, bleaching agents, and unbleached wood pulp.

 このように形成される香味シート12は、第1シート供給セクション2に配置された複数の搬送ローラ14で繰り出されて、シート積層セクション6に向けて搬送される。第1シート供給セクション2には糊塗布器16が配置される。少なくとも1つの搬送ローラ14の周面に糊塗布器16から糊が塗布され、この搬送ローラ14で香味シート12が繰り出されることにより、香味シート12の幅方向における適所に糊が塗布される(糊塗布プロセスS1)。 The flavor sheet 12 thus formed is fed out by a plurality of conveyance rollers 14 arranged in the first sheet supply section 2 and conveyed toward the sheet stacking section 6. A glue applicator 16 is arranged in the first sheet supply section 2 . Glue is applied from a glue applicator 16 to the circumferential surface of at least one conveyance roller 14, and the flavor sheet 12 is fed out by this conveyance roller 14, so that the glue is applied to an appropriate position in the width direction of the flavor sheet 12 (glue application). Cloth process S1).

 糊は、修飾セルロース、修飾澱粉、グアガム、及びジェランガムの少なくとも何れかである。なお、糊は、香味シート12の長手方向に亘って連続的に塗布されても良いし、部分的に塗布されても良い。一方、香味ロッド1の製造が開始されると、第2シート供給セクション4は、香味シート12を誘導加熱するスリット状の連続したサセプタシート18を供給する(第2シート供給ステップS2)。 The glue is at least one of modified cellulose, modified starch, guar gum, and gellan gum. In addition, the glue may be applied continuously over the longitudinal direction of the flavor sheet 12, or may be applied partially. On the other hand, when manufacturing of the flavor rod 1 is started, the second sheet supply section 4 supplies a continuous slit-shaped susceptor sheet 18 that heats the flavor sheet 12 by induction (second sheet supply step S2).

 サセプタシート18は、0.001mmから0.2mm、より好ましくは0.01mmから0.1mmの厚みを有し、電気エネルギーを熱に変換する加熱材であって、導電性材料、磁性材料、非磁性材料の各群から選択された1つ以上の材料を含む。また、サセプタシート18は、金属、又は金属合金を含み、具体的には、アルミニウム、金、鉄、ニッケル、コバルト、導電性炭素、グラファイト、普通炭素鋼、ステンレス鋼、フェライトステンレス鋼、銅、及び青銅の各群から選択された1つ以上の材料を含む。 The susceptor sheet 18 has a thickness of 0.001 mm to 0.2 mm, more preferably 0.01 mm to 0.1 mm, and is a heating material that converts electrical energy into heat, such as a conductive material, a magnetic material, or a non-conductive material. One or more materials selected from each group of magnetic materials. Further, the susceptor sheet 18 includes a metal or a metal alloy, specifically, aluminum, gold, iron, nickel, cobalt, conductive carbon, graphite, ordinary carbon steel, stainless steel, ferritic stainless steel, copper, and including one or more materials selected from each group of bronzes.

 サセプタシート18は、電磁場内に配置することにより誘導電流を発生し、誘導電流が流れることにより発生する電気抵抗により発熱し、香味ロッド1を構成する香味シート12を加熱し、香味成分をエアロゾルとともに揮散させる。このように形成されるサセプタシート18は、第2シート供給セクション4に配置された複数の搬送ローラ20で繰り出されて、シート積層セクション6に向けて搬送される。 The susceptor sheet 18 generates an induced current by being placed in an electromagnetic field, generates heat due to the electric resistance generated by the flow of the induced current, heats the flavor sheet 12 constituting the flavor rod 1, and releases the flavor components together with the aerosol. Let it evaporate. The susceptor sheet 18 thus formed is fed out by a plurality of conveyance rollers 20 arranged in the second sheet supply section 4 and conveyed toward the sheet stacking section 6.

 なお、第2シート供給セクション4に糊塗布器16を配置し、香味シート12ではなくサセプタシート18の適所に糊を塗布しても良い。また、第1及び第2シート供給セクション2,4の双方に糊塗布器16を配置し、香味シート12及びサセプタシート18の双方の適所に糊を塗布しても良い。 Note that the glue applicator 16 may be disposed in the second sheet supply section 4 to apply the glue to appropriate locations on the susceptor sheet 18 instead of on the flavor sheet 12. Alternatively, glue applicators 16 may be disposed in both the first and second sheet supply sections 2 and 4 to apply glue to appropriate locations on both the flavor sheet 12 and the susceptor sheet 18.

 図3は、シート積層体22の幅方向Xにおける側面図を示す。シート積層セクション6は、香味シート12とサセプタシート18とを積層して連続したシート積層体22を形成する(シート積層ステップS3)。香味シート12及びサセプタシート18は、シート積層セクション6において、香味シート12を上側に位置付け、且つ幅方向Xに互いに位置ずれした状態で重ね合わせられ、シート積層セクション6に配置された一対の搬送ローラ24で挟み込まれつつ、成形セクション8に向けて搬送される。これにより、香味シート12及びサセプタシート18が互いに重ね合わされ、必要に応じて互いに糊で接着されたシート積層体22が形成される。 FIG. 3 shows a side view of the sheet laminate 22 in the width direction X. The sheet stacking section 6 stacks the flavor sheet 12 and the susceptor sheet 18 to form a continuous sheet stack 22 (sheet stacking step S3). The flavor sheet 12 and the susceptor sheet 18 are stacked on top of each other in the sheet stacking section 6 with the flavor sheet 12 positioned on the upper side and shifted from each other in the width direction X, and a pair of conveyance rollers arranged in the sheet stacking section 6 24, and conveyed toward the molding section 8. As a result, the flavor sheet 12 and the susceptor sheet 18 are stacked on top of each other, and a sheet laminate 22 is formed which is adhered to each other with glue as needed.

 図4は、成形セクション8に配置された成形装置26の上面図を示す。成形セクション8は、成形装置26を用いることにより、第1シート供給ステップS1で供給された香味シート12と第2シート供給ステップS2で供給されたサセプタシート18とを用いて、連続した香味ロッド1を成形する(成形ステップS4)。詳しくは、成形装置26は、中空の円筒形状、又は中実の円柱形状をなすマンドレル28と、マンドレル28の基端を支持する支持部30とを備えている。 FIG. 4 shows a top view of the forming device 26 arranged in the forming section 8. The forming section 8 uses the forming device 26 to form continuous flavor rods 1 using the flavor sheet 12 supplied in the first sheet supply step S1 and the susceptor sheet 18 supplied in the second sheet supply step S2. (molding step S4). Specifically, the molding device 26 includes a mandrel 28 having a hollow cylindrical shape or a solid cylindrical shape, and a support portion 30 that supports the base end of the mandrel 28.

 支持部30は、マンドレル28を回転させつ、マンドレル28を切断セクション10に向けて間欠的に進退させる。このように構成される成形装置26は、シート積層ステップS3で形成されたシート積層体22、すなわち、香味シート12とサセプタシート18とをマンドレル28の軸線を中心とし且つ当該軸線の方向に変位させながらスパイラル状に巻き上げた連続した筒状のスパイラル管32を成形する(シート巻上プロセスP2)。 The support section 30 rotates the mandrel 28 and moves the mandrel 28 intermittently forward and backward toward the cutting section 10. The forming device 26 configured in this manner displaces the sheet stack 22 formed in the sheet stacking step S3, that is, the flavor sheet 12 and the susceptor sheet 18, around the axis of the mandrel 28 and in the direction of the axis. A continuous cylindrical spiral tube 32 is formed by winding up the sheet in a spiral shape (sheet winding process P2).

 より詳しくは、マンドレル28が回転することにより、シート積層体22がマンドレル28の軸線を中心としてマンドレル28に巻き付けられる。併せて、マンドレル28がシート積層体22の搬送方向Y(マンドレル28及びスパイラル管32の軸線方向と同一方向)に前進する。これにより、シート積層体22が軸線方向Yに変位されながらマンドレル28に巻き付けられて、スパイラル管32、すなわち連続した香味ロッド1が形成される。 More specifically, as the mandrel 28 rotates, the sheet stack 22 is wound around the mandrel 28 around the axis of the mandrel 28. At the same time, the mandrel 28 advances in the transport direction Y of the sheet stack 22 (the same direction as the axial direction of the mandrel 28 and the spiral tube 32). Thereby, the sheet laminate 22 is wound around the mandrel 28 while being displaced in the axial direction Y, and the spiral tube 32, that is, the continuous flavor rod 1 is formed.

 マンドレル28におけるシート積層体22の巻き付け開始箇所には、マンドレル28の軸線と交差する方向に無端状の巻締ベルト34が掛け回されている。巻締ベルト34は、マンドレル28の両側にそれぞれ配置されたベルトローラ36にも掛け回されている。各ベルトローラ36が回転することにより、巻締ベルト34がマンドレル28の周面にシート積層体22を押さえ付けながら走行する。巻締ベルト34は、シート積層体22をマンドレル28に押さえ付けることにより、マンドレル28からのシート積層体22の逸脱を抑制する。 An endless winding belt 34 is wound around the mandrel 28 at the starting point of the winding of the sheet stack 22 in a direction intersecting the axis of the mandrel 28. The winding belt 34 is also wound around belt rollers 36 arranged on both sides of the mandrel 28. As each belt roller 36 rotates, the winding belt 34 runs while pressing the sheet stack 22 against the circumferential surface of the mandrel 28. The winding belt 34 suppresses the sheet stack 22 from deviating from the mandrel 28 by pressing the sheet stack 22 against the mandrel 28.

 図5は、香味ロッド1の側面図を示し、図6は、香味ロッド1の縦断面図を示す。前述したように、シート積層体22は、香味シート12を上側に位置付け、且つ幅方向Xに互いに位置ずれした状態で重ね合わせて形成される。これにより、サセプタシート18は、香味ロッド1、すなわちスパイラル管32の外周面の側に位置付けられ、香味シート12の軸線方向Yにおける継ぎ目12aと、サセプタシート18の軸線方向Yにおける継ぎ目18aとが軸線方向Yにずれて位置付けられる。 5 shows a side view of the flavor rod 1, and FIG. 6 shows a longitudinal cross-sectional view of the flavor rod 1. As described above, the sheet laminate 22 is formed by overlapping the flavor sheets 12 with the flavor sheets 12 positioned on the upper side and shifted from each other in the width direction X. Thereby, the susceptor sheet 18 is positioned on the side of the outer peripheral surface of the flavor rod 1, that is, the spiral tube 32, and the seam 12a of the flavor sheet 12 in the axial direction Y and the seam 18a of the susceptor sheet 18 in the axial direction Y are aligned with the axis. It is positioned offset in direction Y.

 糊塗布プロセスS1では、香味ロッド1の軸線方向Yにおける継ぎ目12aと継ぎ目18aとの間の領域に糊を塗布するのが好ましい。これにより、香味ロッド1における香味シート12及びサセプタシート18の剥離を好適に抑制され、また、図6に示すように、凹凸のない滑らかな内外周面を有する中空の香味ロッド1が形成される。シート巻上プロセスP2を経て形成されたスパイラル管32は、切断セクション10に向けて搬送される。 In the glue application process S1, it is preferable to apply glue to the region between the seam 12a and the seam 18a in the axial direction Y of the flavor rod 1. As a result, peeling of the flavor sheet 12 and susceptor sheet 18 in the flavor rod 1 is suitably suppressed, and as shown in FIG. 6, a hollow flavor rod 1 having smooth inner and outer circumferential surfaces with no irregularities is formed. . The spiral tube 32 formed through the sheet winding process P2 is conveyed toward the cutting section 10.

 図4に示すように、切断セクション10には、マンドレル28の終端近傍にナイフ38が配置されている。回転しつつ切断セクション10に向けて進退するマンドレル28に対し、ナイフ38が間欠的に離接することにより、マンドレル28の終端近傍においてスパイラル管32がその周方向に沿って切断される。これにより、成形ステップS4で成形したスパイラル管32、換言すると連続した香味ロッド1は、切断セクション10において所定長さの個々の香味ロッド1に切断され(切断ステップS5)、香味ロッド1の製造が終了する。 As shown in FIG. 4, a knife 38 is disposed in the cutting section 10 near the end of the mandrel 28. The knife 38 intermittently moves toward and away from the mandrel 28, which moves forward and backward toward the cutting section 10 while rotating, so that the spiral tube 32 is cut along its circumferential direction near the end of the mandrel 28. As a result, the spiral tube 32 formed in the forming step S4, in other words, the continuous flavor rod 1, is cut into individual flavor rods 1 of a predetermined length in the cutting section 10 (cutting step S5), and the production of the flavor rod 1 is completed. finish.

 図1に示すように、成形セクション8に充填器40を配置しても良い。充填器40は、スパイラル管32の内側に香味成分を含む充填物を配置する(充填プロセスP3)。充填器40は、例えば、スパイラル管32がナイフ38により切断されてマンドレル28から離脱したタイミングで、スパイラル管32の内側に充填物を配置する。或いは、中空のマンドレル28を用いる場合、マンドレル28に対するシート積層体22の巻き付け開始箇所の近傍に充填器40を配置する。 As shown in FIG. 1, a filler 40 may be placed in the molding section 8. The filling device 40 places a filling containing a flavor component inside the spiral tube 32 (filling process P3). The filling device 40 places the filling inside the spiral tube 32, for example, at the timing when the spiral tube 32 is cut by the knife 38 and separated from the mandrel 28. Alternatively, when a hollow mandrel 28 is used, the filler 40 is placed near the starting point of winding the sheet laminate 22 around the mandrel 28.

 この場合には、予めマンドレル28の内側に充填物を充填され、スパイラル管32がマンドレル28から離脱したタイミングで、スパイラル管32の内側に充填物を位置付けることが可能である。充填物は、例えば、香味成分を含むシートの収束体、或いは、香味成分を含侵させた繊維などである。これにより、中実の香味ロッド1を製造可能となる。サセプタシート18は、香味シート12とともに充填物を加熱し、より多くの香味成分をエアロゾルとともに揮散させる。 In this case, the inside of the mandrel 28 is filled with the filling material in advance, and the filling material can be positioned inside the spiral tube 32 at the timing when the spiral tube 32 is detached from the mandrel 28. The filler is, for example, an aggregate of sheets containing flavor components, or fibers impregnated with flavor components. Thereby, a solid flavor rod 1 can be manufactured. The susceptor sheet 18 heats the filling together with the flavor sheet 12, and volatilizes more flavor components together with the aerosol.

 図7は、香味吸引物品の横断面図を示す。この物品50は、香味生成セグメント60、支持セグメント70、フィルタセグメント80をこれらの軸線方向に配置してマウスピースライニングペーパ90で接続することにより形成される。香味生成セグメント60は、その軸線方向の両側にキャップ部材62を配置し、各キャップ部材62の間の空間に香味ロッド1を配置し、各キャップ部材62の周面をラッパー92で覆うことにより形成される。各キャップ部材62は、通気性を有するが、濾過機能が低減された材料から形成するのが好ましい。香味ロッド1は、ラッパー92の内周面に糊付けして固定しても良い。 FIG. 7 shows a cross-sectional view of the flavor suction article. This article 50 is formed by arranging a flavor producing segment 60, a support segment 70, and a filter segment 80 in their axial directions and connecting them with a mouthpiece lining paper 90. The flavor generating segment 60 is formed by arranging cap members 62 on both sides in the axial direction, arranging the flavor rod 1 in the space between each cap member 62, and covering the circumferential surface of each cap member 62 with a wrapper 92. be done. Each cap member 62 is preferably formed from a material that is breathable but has reduced filtration capabilities. The flavor rod 1 may be fixed to the inner peripheral surface of the wrapper 92 by gluing.

 支持セグメント70は、物品50にて香味生成セグメント60を軸線方向において支持し、物品50を所望の軸線長さとするために配置される。支持セグメント70の径方向中央にはセンターホール72が形成され、センターホール72において、香味生成セグメント60で揮発した香味成分が好適に冷却されてエアロゾル化される。 The support segment 70 is arranged to axially support the flavor producing segment 60 in the article 50 and to provide the desired axial length of the article 50. A center hole 72 is formed in the radial center of the support segment 70, and in the center hole 72, the flavor components volatilized in the flavor generation segment 60 are suitably cooled and aerosolized.

 支持セグメント70は、通気性を有するが、濾過機能が低減された材料から形成するのが好ましい。なお、支持セグメント70は紙管であっても良い。一方、フィルタセグメント80は、フィルタ材料から形成され、香味生成セグメント60で生成された喫味を損なう成分を除去する。 The support segment 70 is preferably formed from a material that is breathable but has a reduced filtration function. Note that the support segment 70 may be a paper tube. The filter segment 80, on the other hand, is formed from a filter material and removes taste-impairing components produced by the flavor producing segment 60.

 以上のように、実施形態に係る香味ロッド1の製造方法は、前述した、第1シート供給ステップS1、第2シート供給ステップS2、成形ステップS4、切断ステップS5を含む。成形ステップS4では、シート巻上プロセスP2において、香味シート12とサセプタシート18とをマンドレル28の軸線を中心とし且つ当該軸線の方向に変位させながらスパイラル状に巻き上げた連続した筒状のスパイラル管32、すなわち香味ロッド1を成形する。 As described above, the method for manufacturing the flavor rod 1 according to the embodiment includes the first sheet supplying step S1, the second sheet supplying step S2, the forming step S4, and the cutting step S5. In the forming step S4, in the sheet winding process P2, the flavor sheet 12 and the susceptor sheet 18 are wound into a continuous cylindrical spiral tube 32 in a spiral shape while being displaced in the direction of the axis of the mandrel 28. , that is, the flavor rod 1 is formed.

 香味シート12とサセプタシート18とをスパイラル状に巻き上げることにより、サセプタシート18の移動が抑制され、また、香味シート12とサセプタシート18との接触態様のばらつきが抑制される。これにより、サセプタシート18に発生する誘導電流の変動が抑制され、香味シート12における加熱分布のばらつきが抑制される。 By winding up the flavor sheet 12 and the susceptor sheet 18 in a spiral, movement of the susceptor sheet 18 is suppressed, and variation in the manner of contact between the flavor sheet 12 and the susceptor sheet 18 is suppressed. As a result, fluctuations in the induced current generated in the susceptor sheet 18 are suppressed, and variations in heating distribution in the flavor sheet 12 are suppressed.

 また、シート積層体22において、香味シート12とサセプタシート18とが全域に亘って面接触することにより、サセプタシート18によって香味シート12を全域に亘って迅速に一様な温度で加熱することができる。従って、実施形態の製造方法で製造した香味ロッド1を用いた物品50は、ユーザーに香味成分を効率的に且つ定量的に供給することができる。 Further, in the sheet laminate 22, since the flavor sheet 12 and the susceptor sheet 18 are in surface contact over the entire area, the flavor sheet 12 can be quickly heated to a uniform temperature over the entire area by the susceptor sheet 18. can. Therefore, the article 50 using the flavor rod 1 manufactured by the manufacturing method of the embodiment can efficiently and quantitatively supply flavor components to the user.

 また、香味ロッド1の製造方法は、前述したシート積層ステップS3をさらに含み、シート巻上プロセスP2は、シート積層ステップS3の後に行われ、シート積層体22によりスパイラル管32を成形する。これにより、シート巻上プロセスP2を行う前に、シート積層体22の積層態様をシート積層ステップS3において調整することができる。従って、図6に示した積層態様に限らない、多様な香味ロッド1を製造することができる。 In addition, the method for manufacturing the flavor rod 1 further includes the sheet lamination step S3 described above, and the sheet winding process P2 is performed after the sheet lamination step S3, and the spiral tube 32 is formed by the sheet lamination 22. Thereby, before performing the sheet winding process P2, the stacking mode of the sheet stack 22 can be adjusted in the sheet stacking step S3. Therefore, it is possible to manufacture various flavor rods 1 not limited to the laminated form shown in FIG. 6.

 また、第1及び第2シート供給ステップS1,S2の少なくとも一方では、前述した糊塗布プロセスP1を行っても良い。この場合には、シート積層体22において、香味シート12に対しサセプタシート18をより一層確実に固定することができる。従って、サセプタシート18の移動をさらに効果的に抑制することができ、また、香味シート12とサセプタシート18との接触態様のばらつきをさらに効果的に抑制することができる。 Furthermore, the above-described glue application process P1 may be performed in at least one of the first and second sheet supply steps S1 and S2. In this case, in the sheet stack 22, the susceptor sheet 18 can be fixed to the flavor sheet 12 even more reliably. Therefore, movement of the susceptor sheet 18 can be more effectively suppressed, and variations in the contact manner between the flavor sheet 12 and the susceptor sheet 18 can be further effectively suppressed.

 また、糊塗布プロセスP1は、香味シート12及びサセプタシート18の少なくとも一方に、糊として、修飾セルロース、修飾澱粉、グアガム、及びジェランガムの少なくとも何れかを塗布する。これにより、シート積層体22において、香味シート12に対しサセプタシート18を確実に固定することができる。 Furthermore, in the glue application process P1, at least one of modified cellulose, modified starch, guar gum, and gellan gum is applied as a glue to at least one of the flavor sheet 12 and the susceptor sheet 18. Thereby, in the sheet stack 22, the susceptor sheet 18 can be reliably fixed to the flavor sheet 12.

 また、成形ステップS4では、前述した充填プロセスP3を行っても良い。この場合には、中実の香味ロッド1を製造可能となるため、香味ロッド1の多様性がさらに向上する。また、サセプタシート18が香味シート12とともに充填物を加熱することにより、より多くの香味成分をエアロゾルとともに揮散させることができる。 Furthermore, in the molding step S4, the filling process P3 described above may be performed. In this case, since it becomes possible to manufacture solid flavor rods 1, the variety of flavor rods 1 is further improved. Further, by heating the filling material together with the flavor sheet 12 by the susceptor sheet 18, more flavor components can be volatilized together with the aerosol.

 また、第1シート供給ステップS1は、0.05mmから1mmの厚みを有する香味シート12を供給する。また、第2シート供給ステップS2は、0.001mmから0.2mmの厚みを有するサセプタシート18を供給する。これにより、香味シート12及びサセプタシート18の成形容易性を確保しつつ、香味シート12に十分な香味成分を含ませ、且つ、サセプタシート18による香味シート12の加熱を十分に行うことができる。 In addition, the first sheet supply step S1 supplies the flavor sheet 12 having a thickness of 0.05 mm to 1 mm. Further, in the second sheet supply step S2, the susceptor sheet 18 having a thickness of 0.001 mm to 0.2 mm is supplied. Thereby, while ensuring ease of molding the flavor sheet 12 and the susceptor sheet 18, the flavor sheet 12 can contain a sufficient flavor component, and the flavor sheet 12 can be sufficiently heated by the susceptor sheet 18.

 以上で実施形態についての説明を終えるが、上記実施形態は、限定的ではなく、趣旨を逸脱しない範囲で種々の変更ができるものである。例えば、前述した香味ロッド1の製造装置は一態様を示したものであり、香味ロッド1を前述した製造方法により製造することができるのであれば、装置構成は説明した内容に限定されるものではない。 This concludes the description of the embodiment, but the embodiment described above is not limited and can be modified in various ways without departing from the spirit. For example, the apparatus for manufacturing the flavor rod 1 described above shows one embodiment, and as long as the flavor rod 1 can be manufactured by the manufacturing method described above, the apparatus configuration is not limited to the content described. do not have.

 また、前述した製造方法においては、シート巻上プロセスP1は、シート積層ステップS3の後に行われる。しかし、これに限らず、シート巻上プロセスP1をシート積層ステップS3とともに行っても良い。シート積層体22の形成と、シート積層体22からのスパイラル管32の成形とを同時に行うことにより、香味ロッド1の生産速度を高速化することができる。 Furthermore, in the manufacturing method described above, the sheet winding process P1 is performed after the sheet stacking step S3. However, the present invention is not limited to this, and the sheet winding process P1 may be performed together with the sheet stacking step S3. By simultaneously forming the sheet laminate 22 and forming the spiral tube 32 from the sheet laminate 22, the production speed of the flavor rod 1 can be increased.

 また、前述した製造方法のシート巻上プロセスP1では、サセプタシート18がスパイラル管32の外周面に位置付けられる。このような配置は、シート積層セクション6において、香味シート12を上側に位置付けてシート積層体22を形成することにより可能となり、サセプタシート18によって香味シート12を外側から加熱する香味ロッド1が形成される。 Furthermore, in the sheet winding process P1 of the manufacturing method described above, the susceptor sheet 18 is positioned on the outer peripheral surface of the spiral tube 32. Such an arrangement is made possible by positioning the flavor sheet 12 on the upper side in the sheet stack section 6 to form a sheet stack 22, and the susceptor sheet 18 forms the flavor rod 1 that heats the flavor sheet 12 from the outside. Ru.

 しかし、これに限らず、図8に示すように、シート巻上プロセスP1において、香味シート12をスパイラル管32の外周面に位置付けても良い。このような配置は、シート積層セクション6において、図9に示すように、サセプタシート18を上側に位置付けてシート積層体22を形成することにより可能となる。これにより、サセプタシート18によって香味シート12を内側から加熱する香味ロッド1が形成される。 However, the present invention is not limited to this, and as shown in FIG. 8, the flavor sheet 12 may be positioned on the outer peripheral surface of the spiral tube 32 in the sheet winding process P1. Such an arrangement is possible by positioning the susceptor sheet 18 on the upper side in the sheet stacking section 6 to form a sheet stack 22, as shown in FIG. Thereby, the flavor rod 1 that heats the flavor sheet 12 from the inside by the susceptor sheet 18 is formed.

 また、第1シート供給ステップS1において、2枚の香味シート12を供給することも可能である。この場合、シート積層ステップS3は、図10に示すように、シート積層体22において、サセプタシート18を各香味シート12の間に位置付ける。これにより、図11に示すような三層構造の香味ロッド1が形成可能であり、このような香味ロッド1では、サセプタシート18の両面において各香味シート12を加熱することができるため、より多くの香味成分をエアロゾルとともに揮散させることができる。なお、シート積層体22は、3枚以上の香味シート12を含んでも良いし、2枚以上のサセプタシート18を含んでも良い。 It is also possible to supply two flavor sheets 12 in the first sheet supply step S1. In this case, the sheet stacking step S3 positions the susceptor sheet 18 between each flavor sheet 12 in the sheet stack 22, as shown in FIG. As a result, it is possible to form a flavor rod 1 with a three-layer structure as shown in FIG. flavor components can be volatilized together with the aerosol. Note that the sheet laminate 22 may include three or more flavor sheets 12 or two or more susceptor sheets 18.

 また、前述した製造方法においては、シート巻上プロセスP2において、香味シート12とサセプタシート18とをシート積層体22にしてからスパイラル状に巻き上げることにより、二層構造、或いは、前段落に記載した三層構造以上の香味ロッド1を成形する。しかし、これに限らず、部分的に一層構造となるスパイラル管32、すなわち香味ロッド1を形成することも可能である。 In addition, in the above-described manufacturing method, in the sheet winding process P2, the flavor sheet 12 and the susceptor sheet 18 are formed into a sheet laminate 22 and then spirally rolled up to create a two-layer structure or the structure described in the previous paragraph. A flavor rod 1 having a three-layer structure or more is molded. However, the present invention is not limited to this, and it is also possible to form the spiral tube 32, that is, the flavor rod 1, which has a partially one-layer structure.

 図12は、部分的に一層構造となる香味ロッド1を成形する成形装置26の上面図を示す。この成形装置26においては、香味シート12とサセプタシート18とをマンドレル28の軸線を中心とし且つ当該軸線の方向に変位させながらスパイラル状に巻き上げる点においては、上記実施形態と変わりはない。しかし、本形態の場合には、シート積層ステップS3を行わず、マンドレル28に香味シート12とサセプタシート18とをそれぞれ個別に供給する。そして、香味シート12とサセプタシート18とをマンドレル28の軸線を中心とし且つ当該軸線の方向に変位させながら「交互に」スパイラル状に巻き上げてスパイラル管32を成形する。 FIG. 12 shows a top view of a forming device 26 for forming a flavor rod 1 having a partially single-layer structure. This forming device 26 is the same as the embodiment described above in that the flavor sheet 12 and the susceptor sheet 18 are wound up in a spiral shape around the axis of the mandrel 28 and displaced in the direction of the axis. However, in the case of this embodiment, the sheet stacking step S3 is not performed, and the flavor sheet 12 and the susceptor sheet 18 are individually supplied to the mandrel 28. Then, the flavor sheet 12 and the susceptor sheet 18 are "alternately" wound up in a spiral around the axis of the mandrel 28 and displaced in the direction of the axis to form a spiral tube 32.

 図13は、図8の成形装置26で成形した香味ロッド1の側面図を示す。この香味ロッド1は、香味シート12の軸線方向Yにおける継ぎ目12aと、サセプタシート18の軸線方向Yにおける継ぎ目18aとが軸線方向Yにおいて部分的にオーバーラップして位置付けられる。糊塗布プロセスS1では、このオーバーラップ部分に糊を塗布するのが好ましい。 FIG. 13 shows a side view of the flavor rod 1 molded by the molding device 26 of FIG. 8. This flavor rod 1 is positioned such that the joint 12a of the flavor sheet 12 in the axial direction Y and the joint 18a of the susceptor sheet 18 in the axial direction Y partially overlap in the axial direction Y. In the glue application process S1, it is preferable to apply glue to this overlapped portion.

 これにより、それぞれスパイラル状に巻き上げられた香味シート12とサセプタシート18とが糊で結合されるため、香味ロッド1における香味シート12及びサセプタシート18の剥離を好適に抑制可能である。また、オーバーラップ部分において、サセプタシート18から香味シート12への熱伝達が好適に行われる。なお、香味シート12とサセプタシート18とが軸線方向Yにおいて接触し、サセプタシート18から香味シート12への十分な熱伝達が可能であれば、オーバーラップ部分の形成と、オーバーラップ部分における糊結合とは必ずしも必要ではない。 As a result, the flavor sheet 12 and the susceptor sheet 18, which are each wound up in a spiral, are bonded with glue, so that peeling of the flavor sheet 12 and the susceptor sheet 18 in the flavor rod 1 can be suitably suppressed. Further, heat transfer from the susceptor sheet 18 to the flavor sheet 12 is preferably performed in the overlapped portion. Note that if the flavor sheet 12 and the susceptor sheet 18 are in contact with each other in the axial direction Y and sufficient heat transfer from the susceptor sheet 18 to the flavor sheet 12 is possible, the formation of an overlapping portion and the adhesive bonding in the overlapping portion are possible. is not necessarily necessary.

 また、実施形態の香味ロッド1は、前述した物品50に限らず、種々の態様で用いることができる。香味ロッド1ひいては香味生成セグメント60を備える物品50は、例えば、図14に示すように、フィルタセグメント80を備えない場合もあり、また、図15に示すように、支持セグメント70を備えない場合もある。これらのような物品50であっても、香味ロッド1からユーザーに香味成分を効率的に且つ定量的に供給することができる。 Moreover, the flavor rod 1 of the embodiment can be used not only in the article 50 described above but also in various ways. The article 50 comprising the flavor rod 1 and thus the flavor producing segment 60 may, for example, not include the filter segment 80, as shown in FIG. 14, or may not include the support segment 70, as shown in FIG. be. Even with articles 50 such as these, flavor components can be efficiently and quantitatively supplied from the flavor rod 1 to the user.

  1  香味ロッド
 12  香味シート
 18  サセプタシート
 22  シート積層体
 32  スパイラル管
 50  香味吸引物品
 S1  第1シート供給ステップ
 S2  第2シート供給ステップ
 S3  シート積層ステップ
 S4  成形ステップ
 S5  切断ステップ
 P1  糊塗布プロセス
 P2  シート巻上プロセス
 P3  充填プロセス
  Y  軸線方向
1 Flavor rod 12 Flavor sheet 18 Susceptor sheet 22 Sheet laminate 32 Spiral tube 50 Flavor suction article S1 First sheet supply step S2 Second sheet supply step S3 Sheet lamination step S4 Molding step S5 Cutting step P1 Glue application process P2 Sheet winding Process P3 Filling process Y Axial direction

Claims (12)

 香味吸引物品に用いる香味ロッドの製造方法であって、
 香味成分を含むスリット状の連続した香味シートを供給する第1シート供給ステップと、
 前記香味シートを誘導加熱するスリット状の連続したサセプタシートを供給する第2シート供給ステップと、
 前記第1シート供給ステップで供給された前記香味シートと前記第2シート供給ステップで供給された前記サセプタシートとを用いて、連続した前記香味ロッドを成形する成形ステップと、
 前記成形ステップで成形した連続した前記香味ロッドを個々の前記香味ロッドに切断する切断ステップと
を含み、
 前記成形ステップでは、前記香味シートと前記サセプタシートとをマンドレルの軸線を中心とし且つ前記軸線の方向に変位させながらスパイラル状に巻き上げた連続した筒状のスパイラル管を成形するシート巻上プロセスを行う、香味ロッドの製造方法。
A method for manufacturing a flavor rod used in a flavor suction article, the method comprising:
a first sheet supplying step of supplying a slit-shaped continuous flavor sheet containing flavor components;
a second sheet supplying step of supplying a slit-shaped continuous susceptor sheet for induction heating the flavor sheet;
a molding step of molding the continuous flavor rod using the flavor sheet supplied in the first sheet supply step and the susceptor sheet supplied in the second sheet supply step;
a cutting step of cutting the continuous flavor rod formed in the shaping step into individual flavor rods;
In the forming step, a sheet winding process is performed to form a continuous cylindrical spiral tube in which the flavor sheet and the susceptor sheet are wound in a spiral shape around the axis of a mandrel and while being displaced in the direction of the axis. , a method for manufacturing flavor rods.
 前記シート巻上プロセスは、前記香味シートと前記サセプタシートとを前記軸線を中心とし且つ前記軸線の方向に変位させながら交互にスパイラル状に巻き上げた前記スパイラル管を形成する、請求項1に記載の香味ロッドの製造方法。 The sheet winding process forms the spiral tube in which the flavor sheet and the susceptor sheet are alternately wound up in a spiral shape with the axis being the center and being displaced in the direction of the axis. Method for manufacturing flavor rods.  前記香味シートと前記サセプタシートとを積層して連続したシート積層体を形成するシート積層ステップをさらに含み、
 前記シート巻上プロセスは、前記シート積層ステップの後に行われ、前記シート積層体により前記スパイラル管を成形する、請求項1に記載の香味ロッドの製造方法。
further comprising a sheet laminating step of laminating the flavor sheet and the susceptor sheet to form a continuous sheet laminate,
2. The method of manufacturing a flavor rod according to claim 1, wherein the sheet winding process is performed after the sheet lamination step, and the spiral tube is formed by the sheet laminate.
 前記香味シートと前記サセプタシートとを積層して連続したシート積層体を形成するシート積層ステップをさらに含み、
 前記シート巻上プロセスは、前記シート積層ステップとともに行われ、前記シート積層体により前記スパイラル管を成形する、請求項1に記載の香味ロッドの製造方法。
further comprising a sheet laminating step of laminating the flavor sheet and the susceptor sheet to form a continuous sheet laminate,
2. The method of manufacturing a flavor rod according to claim 1, wherein the sheet winding process is performed together with the sheet laminating step, and the spiral tube is formed by the sheet laminate.
 前記シート巻上プロセスは、前記サセプタシートを前記スパイラル管の外周面の側に位置付ける、請求項3又は4に記載の香味ロッドの製造方法。 The method for manufacturing a flavor rod according to claim 3 or 4, wherein the sheet winding process positions the susceptor sheet on the side of the outer peripheral surface of the spiral tube.  前記シート巻上プロセスは、前記香味シートを前記スパイラル管の外周面に位置付ける、請求項3又は4に記載の香味ロッドの製造方法。 The method for producing a flavor rod according to claim 3, wherein the sheet winding process positions the flavor sheet on the outer peripheral surface of the spiral tube.  前記第1シート供給ステップは、2枚の前記香味シートを供給し、
 前記シート積層ステップは、前記シート積層体において、前記サセプタシートを前記各香味シートの間に位置付ける、請求項3又は4に記載の香味ロッドの製造方法。
The first sheet supplying step supplies two of the flavor sheets,
5. The method for producing a flavor rod according to claim 3, wherein the sheet lamination step positions the susceptor sheet between each of the flavor sheets in the sheet laminate.
 前記第1及び第2シート供給ステップの少なくとも一方では、前記香味シート及び前記サセプタシートの少なくとも一方に糊を塗布する糊塗布プロセスを行う、請求項1から7の何れか一項に記載の香味ロッドの製造方法。 The flavor rod according to any one of claims 1 to 7, wherein at least one of the first and second sheet supplying steps includes a glue application process of applying glue to at least one of the flavor sheet and the susceptor sheet. manufacturing method.  前記糊塗布プロセスは、前記香味シート及び前記サセプタシートの少なくとも一方に、前記糊として、修飾セルロース、修飾澱粉、グアガム、及びジェランガムの少なくとも何れかを塗布する、請求項8に記載の香味ロッドの製造方法。 9. The method of producing a flavor rod according to claim 8, wherein in the glue application process, at least one of modified cellulose, modified starch, guar gum, and gellan gum is applied as the glue to at least one of the flavor sheet and the susceptor sheet. Method.  前記成形ステップは、前記スパイラル管の内側に香味成分を含む充填物を配置する充填プロセスを行う、請求項1から9の何れか一項に記載の香味ロッドの製造方法。 The method for manufacturing a flavor rod according to any one of claims 1 to 9, wherein the forming step includes a filling process in which a filler containing a flavor component is placed inside the spiral tube.  前記第1シート供給ステップは、0.05mmから1mmの厚みを有する前記香味シートを供給する、請求項1から10の何れか一項に記載の香味ロッドの製造方法。 The method for manufacturing a flavor rod according to any one of claims 1 to 10, wherein the first sheet supplying step supplies the flavor sheet having a thickness of 0.05 mm to 1 mm.  前記第2シート供給ステップは、0.001mmから0.2mmの厚みを有する前記サセプタシートを供給する、請求項1から11の何れか一項に記載の香味ロッドの製造方法。 The method for manufacturing a flavor rod according to any one of claims 1 to 11, wherein the second sheet supplying step supplies the susceptor sheet having a thickness of 0.001 mm to 0.2 mm.
PCT/JP2022/020527 2022-05-17 2022-05-17 Method for manufacturing flavor rod used in non-combustible heating-type flavor inhalation article Ceased WO2023223423A1 (en)

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