WO2023217191A1 - Current collector and sodium metal battery - Google Patents
Current collector and sodium metal battery Download PDFInfo
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- WO2023217191A1 WO2023217191A1 PCT/CN2023/093317 CN2023093317W WO2023217191A1 WO 2023217191 A1 WO2023217191 A1 WO 2023217191A1 CN 2023093317 W CN2023093317 W CN 2023093317W WO 2023217191 A1 WO2023217191 A1 WO 2023217191A1
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- Prior art keywords
- current collector
- sodium
- particles
- coating
- carbon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
Definitions
- the present disclosure belongs to the technical field of secondary ion batteries, and specifically relates to a current collector and a sodium metal battery including the current collector.
- the sodium metal anode has a high theoretical capacity (1166mAh g -1 ) and a low reaction site (-2.73V vs. SHE), and has been proposed to build high-energy-density batteries.
- Negative-electrode-free sodium metal batteries use a current collector as the negative electrode during the assembly process. During the charging process, the sodium ions released from the positive electrode are deposited on the current collector to form a sodium metal negative electrode. Since there is no negative active material layer, the mass and volume of the battery can be greatly reduced and the energy density of the battery can be increased. However, due to the high chemical/electrochemical activity and deposition nucleation potential of metallic sodium, it is easy to react with the electrolyte and deposit unevenly, causing instability of the SEI film and growth of sodium dendrites, resulting in low Coulombic efficiency and short battery cycle life. ; In addition, since metallic sodium is directly deposited on the current collector, it will cause a great change in the cell volume, which brings great challenges to the cell structure design and hinders the practical application of negative electrode-free batteries.
- the present disclosure provides a current collector and a sodium metal battery including the current collector.
- the current collector has the characteristics of low nucleation potential of metallic sodium by coating the current collector substrate with a carbon material embedded with sodium-philic particles, and/or is obtained by designing a corrugated or zigzag step coating.
- the reserved space can improve the huge volume changes caused by the deposition/dissolution process of metallic sodium to the battery core, stabilize the battery core structure, and improve the cycle stability, Coulombic efficiency and cycle life of the battery.
- a first aspect of the present disclosure provides a current collector.
- the current collector includes a current collector substrate and a coating disposed on at least one side surface of the current collector substrate.
- the coating includes carbon embedded with sodium-philic particles. material, and/or the coating includes a corrugated or jagged step coating.
- the coating includes a carbon material embedded with sodium-philic particles, and the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
- the coating includes a corrugated or jagged step coating
- the coating path of the corrugated step coating is a water corrugated curve, a sine curve or a cosine curve, and the zigzag step coating
- the coating path of the coating is a polyline.
- the coating includes a carbon material embedded with sodium-philic particles, the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles, and the coating
- the layer includes a corrugated or zigzag step coating, the coating path of the corrugated step coating is a water ripple curve, a sine curve or a cosine curve, and the coating path of the zigzag step coating is a zigzag line .
- a second aspect of the disclosure provides a sodium metal battery, which includes the current collector described in the first aspect of the disclosure.
- the present disclosure provides a current collector used in sodium metal batteries.
- the current collector of the present disclosure can slow down the repeated deposition/dissolution process of metallic sodium to bring large volume changes to the battery core, stabilize the battery core structure, and improve the cycle stability of the battery. , Coulombic efficiency and cycle life.
- Figure 1 is a schematic structural diagram of the current collector of the present disclosure.
- Figure 2 is a top view of a current collector with a corrugated step coating of the present disclosure.
- Figure 3 is a top view of a current collector with a zigzag step coating of the present disclosure.
- FIG. 4 is an oblique side view of a current collector with a corrugated or zigzag step coating of the present disclosure.
- Figure 5 is a front view of a current collector with a corrugated or zigzag step coating of the present disclosure.
- a first aspect of the present disclosure provides a current collector.
- the current collector includes a current collector substrate and a coating disposed on at least one side surface of the current collector substrate.
- the coating includes carbon embedded with sodium-philic particles. material, and/or the coating includes a corrugated or jagged step coating.
- the coating includes a carbon material embedded with sodium-philic particles, and the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
- the coating includes a corrugated or jagged step coating
- the coating path of the corrugated step coating is a water corrugated curve, a sine curve or a cosine curve, and the zigzag step coating
- the coating path of the coating is a polyline.
- the coating includes a carbon material embedded with sodium-philic particles, the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles, and the coating
- the layer includes a corrugated or jagged step coating, and the coating path of the corrugated step coating is a water corrugated curve, a normal Chordal curve or cosine curve, the coating path of the zigzag step coating is a polyline.
- the coating includes a carbon material embedded with sodium-philic particles.
- a current collector is obtained by coating a carbon material with embedded sodium-philic particles on a current collector substrate.
- the embedded particles in the carbon material with embedded sodium-philic particles can be used to reduce the deposition overpotential of metallic sodium and improve the deposition of metallic sodium/
- the dissolution performance process brings huge volume changes to the battery core, stabilizes the battery core structure, and improves the cycle stability of the battery.
- the positive electrode sodium ions will deposit metallic sodium in situ on the current collector, thereby achieving uniform and reversible deposition/dissolution of metallic sodium and improving the Coulombic efficiency of the battery.
- the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
- the carbon particles are carbon particles with a hollow structure and/or a porous structure.
- the hollow structure and/or porous structure can also provide space for the deposition of metallic sodium, slowing down the repeated deposition/dissolution process of metallic sodium that brings a large volume to the battery core. changes, stabilizes the cell structure, and improves the cycle stability of the battery.
- the hollow structure refers to a geometric structure constructed on the basis of a conventional structure, so that one or more internal cavities are generated inside the particles, and the special morphology of the shell is formed around these cavities.
- the hollow structure is a single-cavity hollow structure or a multi-cavity hollow structure.
- the porous structure refers to a structure with regular pores or irregular pores inside.
- the porous structure is a regular porous structure or an irregular porous structure.
- the embedding may be, for example, embedded in a hollow structure and/or porous structure, or may be embedded inside carbon particles.
- the carbon particles have a porosity of 20% to 80% (eg, 20%, 30%, 40%, 50%, 60%, 70%, 80%).
- porosity of the carbon particles is limited to the above-mentioned specific range, it can be beneficial to the storage of sodium clusters and reduce the generation of sodium dendrites.
- the median particle diameter D v 50 of the carbon particles is 0.5 ⁇ m to 10 ⁇ m (eg, 0.5 ⁇ m, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m or 10 ⁇ m).
- the median particle size can be measured using a laser particle size analyzer.
- the carbon particles are amorphous carbon particles.
- the amorphous carbon is selected from metal-organic framework material pyrolytic carbon, resin pyrolytic carbon, organic polymer pyrolytic carbon, pyrolytic carbon black, biomass pyrolytic carbon, petroleum coke, needle coke at least one of them.
- the sodium-philic particles may include metal elements and/or metal compounds.
- the sodium-philic particles are selected from the group consisting of gold (Au), silver (Ag), platinum (Pt), zinc (Zn), Zinc oxide (ZnO), copper (Cu), copper oxide (CuO), tin (Sn), tin oxide (SnO), antimony (Sb), antimony oxide (Sb 2 O 3 , Sb 2 O 5 ), bismuth (Bi ), bismuth oxide (Bi 2 O 3 ), aluminum oxide (Al 2 O 3 ), and the like.
- the sodium-philic particles selected from the above range can effectively reduce the deposition potential of sodium, which is beneficial to the uniform deposition and reversible circulation of metallic sodium.
- the median particle diameter D v 50 of the sodium-philic particles is 2 nm to 100 nm (for example, 2 nm, 3 nm, 5 nm, 8 nm, 10 nm, 12 nm, 15 nm, 18 nm, 20 nm, 30 nm, 35 nm, 40 nm, 45 nm , 50nm, 55nm, 60nm, 65nm, 70nm, 75nm, 80nm, 85nm, 90nm, 95nm, 100nm).
- the median particle size can be measured using a laser particle size analyzer.
- the median particle diameter of the sodium-loving particles is limited to the above-mentioned specific range, it is beneficial to obtain better processing performance and at the same time, the sodium-loving particles have a larger active surface to participate in the induction of sodium deposition, which is beneficial to Improve battery cycle performance.
- the weight content of the sodium-philic particles is 0.5wt%-30wt% (for example, 0.5wt%, 1wt%, 2wt%, 3wt%, 5wt%, 8wt%, 10wt%, 12wt%, 15wt%, 18wt%, 20wt%, 22wt%, 24wt%, 25wt%, 26wt%, 28wt%, 30wt%).
- Naphilic particles are inactive components in the battery and will affect the energy density of the battery. By limiting the weight content of the sodium-philic particles in the carbon material embedded with the sodium-philic particles, it is possible to achieve better induction of metallic sodium deposition. It also reduces the energy density loss of the battery.
- the weight content of the carbon particles is 70wt%-99.5wt% (for example, 70wt%, 72wt%, 75wt%, 78wt% , 80wt%, 82wt%, 85wt%, 88wt%, 90wt%, 92wt%, 95wt%, 96wt%, 98wt%, 99wt%, 99.5wt%).
- the median particle diameter D v 50 of the carbon material embedded with the sodium-philic particles is 0.5 ⁇ m-10 ⁇ m (for example, 0.5 ⁇ m, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m).
- the median particle size can be measured using a laser particle size analyzer.
- the coating further includes a first binder, a first conductive agent and a thickener.
- the weight content of the carbon material embedded with the sodium-philic particles is 75wt% to 98wt% (for example, 75wt%, 78wt%, 80wt%, 82wt%, 85wt%, 88wt%, 90wt%, 92wt%, 95wt%, 96wt%, 98wt%).
- the weight content of the carbon material embedded with sodium-philic particles is 85 wt% to 96 wt%.
- the weight content of the first binder is 0wt% to 10wt% (for example, 0wt%, 0.5wt%, 1wt%, 2wt%, 3wt% , 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%)
- the weight content of the first conductive agent is 0wt% ⁇ 15wt% (for example, 0wt%, 0.5wt%, 1wt% ,2wt%,3wt%,4wt%,5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%)
- the weight content of the thickener is 0wt% to 15wt% (for example, 0wt% , 0.5wt%, 1wt%, 2wt%, 3wt% , 4
- the coating does not contain the first binder.
- the weight content of the first conductive agent is 0 wt%, it means that the coating does not contain the conductive agent.
- the weight content of the thickener is 0 wt%, it means that the coating does not contain the thickener.
- the weight content of the first binder is 2wt% ⁇ 8wt%, and the weight content of the first conductive agent is 2wt% ⁇ 10wt%, so The weight content of the thickener is 2wt% to 10wt%.
- the first binder includes, but is not limited to: polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), nitrile rubber (NBR), water-based acrylic One or more of resin, polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethyl cellulose (CMC) and polyacrylic acid (PAA).
- PVDF polyvinylidene fluoride
- PTFE polytetrafluoroethylene
- SBR styrene-butadiene rubber
- NBR nitrile rubber
- water-based acrylic water-based acrylic
- resin polyvinyl alcohol
- polyvinyl butyral polyurethane
- fluorinated rubber fluorinated rubber
- CMC carboxymethyl cellulose
- PAA polyacrylic acid
- the first conductive agent includes, but is not limited to, one or more of carbon-based materials, metal-based materials, and conductive polymers.
- the carbon-based material is selected from one or more of natural graphite, artificial graphite, graphene, carbon black, acetylene black, Ketjen black and carbon fiber.
- the thickening agent includes, but is not limited to: sodium carboxymethylcellulose and/or lithium carboxymethylcellulose.
- the thickness of the coating does not exceed 20 ⁇ m.
- the thickness of the coating is 1 to 20 ⁇ m (eg, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 12 ⁇ m, 13 ⁇ m, 15 ⁇ m, 20 ⁇ m).
- the thickness of the coating is 5-10 ⁇ m.
- the thickness of the coating is limited to the above-mentioned specific range, the overall performance of the battery can be further improved; when the thickness of the coating is higher than 10 ⁇ m, the thickness of the coating is too thick and will affect the volumetric energy density of the battery; When the thickness of the coating is less than 5 ⁇ m, the thickness of the coating is too thin, and the coating cannot effectively induce sodium metal deposition.
- the coating covers the surface of the current collector substrate by coating.
- the current collector substrate includes, but is not limited to: one of copper foil, perforated copper foil, nickel foil, aluminum foil, perforated aluminum foil, stainless steel foil, titanium foil, nickel foam and copper foam, or Various.
- the thickness of the current collector substrate may be 5 ⁇ m-20 ⁇ m (eg, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 12 ⁇ m, 13 ⁇ m, 15 ⁇ m, 20 ⁇ m).
- the thickener is dispersed in a solvent (such as water) to form a uniform slurry.
- the slurry is coated on the current collector base material, and after drying and other processes, the current collector is obtained.
- the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
- the carbon particles are carbon particles with a hollow structure and/or a porous structure.
- the carbon material embedded with sodium-philic particles can be prepared by selecting methods known in the art.
- the carbon material embedded with sodium-philic particles can be prepared by the following method: first prepare carbon particles with a hollow structure and/or a porous structure, and then deposit the sodium-philic particles inside them.
- the carbon particles with hollow structure and/or porous structure can be prepared by hard template method, soft template method and template-free method.
- the hard template method uses a hard template with a fixed structure to combine with a carbon precursor and perform high-temperature carbonization in an inert gas.
- the hard template is then removed by chemical etching or dissolution to obtain a hollow structure.
- And/or porous structure such as silicon-based template, metal oxide template, organic template, salt template method, ice template, etc.
- the soft template in the soft template method refers to a type of surfactant or block copolymer that can be assembled to form a specific form in a solvent.
- soft templates typically self-assemble with each other to form micelles, which are charged with the hydrophilic ends facing outward. These charged ends attract nearby carbon precursor molecules through electrostatic interactions, and then link these molecules to the soft template surface through covalent bonds, forming rigid organic micelles wrapped by the carbon precursor.
- the soft template decomposes or evaporates to generate pores in situ, obtaining a hollow structure and/or porous structure.
- the template-free method is to pyrolyze a selected carbon precursor to obtain a carbon structure dominated by macropores. Secondly, a large number of mesopores and micropores are introduced through chemical activation or physical activation, without adding additional template agents during the process.
- metal elements and/or metal compounds can be embedded into the pores of porous carbon particles through physical adsorption or chemical/electrochemical methods.
- the method for preparing a carbon material with a porous structure embedded with sodium-philic particles includes the following steps: using an activation method or a template method to prepare a carbon material with a porous structure, and then combining the carbon material with a porous structure with the sodium-philic particles. After ultrasonic mixing in the solution, through the effect of physical adsorption, the sodium-philic particles are adsorbed in the pore structure of the carbon material with a porous structure, and a carbon material with a porous structure embedded with the sodium-philic particles is obtained.
- the carbon material embedded with sodium-philic particles can also be prepared by the following method: doping metal ions that form the sodium-philic particles into carbon particles that form a hollow structure and/or a porous structure.
- metal ions are reduced to metal elements and embedded Inside the carbon particles with hollow structure and/or porous structure.
- the preparation method of carbon particles with hollow structure and/or porous structure includes activation method and template method; the method of depositing sodium-philic particles inside carbon particles with hollow structure and/or porous structure includes Physical adsorption, chemical deposition, electrochemical reduction, etc.
- the method for preparing a carbon material with a hollow structure embedded with sodium-philic particles includes the following steps: doping the metal ions that form the sodium-philic particles into a precursor for forming carbon particles with a hollow structure, and during the carbonization process , metal ions are reduced to metal elements and embedded inside carbon particles with a hollow structure.
- the preparation method of the carbon material with a hollow structure embedded with sodium philic particles includes the following steps: compounding the metal salt and the organic material to form a physical or chemical mixed composite, and during the carbonization process, the carbon is heated under the influence of heat.
- the reduction property under the conditions reduces the metal ions to metal elements, forming a carbon material with a hollow structure embedded with sodium-philic particles.
- the preparation method of the carbon material with a hollow structure embedded with sodium philic particles includes the following steps: preparing a metal-organic framework material, heating in an inert atmosphere, the organic ligands will be converted into carbon, and the metal ions will be reduced into metal elements, i.e., sodium-philic particles, to obtain a carbon material with a hollow structure embedded with sodium-philic particles.
- the coating is a corrugated or zigzag step coating.
- a corrugated or jagged step coating By setting up a corrugated or jagged step coating, a reserved space is obtained on the surface of the current collector, which slows down the huge volume changes brought to the battery core by the repeated deposition/dissolution process of metallic sodium, stabilizes the battery core structure, and improves the battery performance. Cycling stability.
- the corrugated or zigzag step coating is a coating with a certain thickness formed by back-and-forth coating at a certain angle with the width direction of the current collector substrate.
- the top view of the current collector shown in Figures 2 and 3.
- the coating path of the corrugated step coating is a water corrugated curve, a sine curve or a cosine curve
- the coating path of the zigzag step coating is a polyline.
- the coating path of the corrugated or zigzag step coating has periodic distribution characteristics.
- the current collector satisfies: 0.2W ⁇ L ⁇ 1W.
- the current collector satisfies: W1 ⁇ W; where W1 is the width of the corrugated or zigzag step coating, and W is the width of the current collector substrate.
- W1 is the width of the corrugated or zigzag step coating
- W is the width of the current collector substrate.
- the width W1 of the corrugated or zigzag step coating refers to the distance between the outermost edges of both transverse sides of the step coating.
- the width W1 of the corrugated or zigzag step coating ⁇ the width of the matched cathode paste; wherein the width of the matched cathode paste is the active material layer of the matched cathode sheet width.
- the width W2 of the corrugated or zigzag step coating satisfies: 1mm ⁇ W2 ⁇ 20mm (for example, W2 is 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm , 12mm, 13mm, 15mm, 18mm, 20mm).
- W2 is 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm , 12mm, 13mm, 15mm, 18mm, 20mm.
- the width W2 of the corrugated or zigzag step coating refers to the width of the coating path of the corrugated or zigzag step coating.
- the thickness H2 of the corrugated or zigzag step coating can be adjusted with the change of the surface capacity of the positive electrode sheet of the designed battery core.
- the thickness H2 of the corrugated or zigzag step coating satisfies: 5 ⁇ m ⁇ H2 ⁇ 50 ⁇ m (for example, H2 is 5 ⁇ m, 6 ⁇ m, 8 ⁇ m, 10 ⁇ m, 12 ⁇ m, 15 ⁇ m, 18 ⁇ m, 20 ⁇ m, 22 ⁇ m, 25 ⁇ m, 28 ⁇ m, 30 ⁇ m, 32 ⁇ m, 35 ⁇ m, 38 ⁇ m, 40 ⁇ m, 42 ⁇ m, 45 ⁇ m, 48 ⁇ m, 50 ⁇ m).
- the thickness of the step is to reserve a certain space for the deposition of metallic sodium. When the thickness of the step is limited to the above-mentioned specific range, high volumetric energy density can be ensured while satisfying the deposition of metallic sodium.
- the material forming the corrugated or zigzag step coating includes a second binder and ceramic particles.
- the mass ratio of the binder and ceramic particles is (3-7):(7-3) (for example, 3:7, 4:6, 5:5, 6:4, 7:3 ). That is, based on the total weight of the binder and ceramic particles, the weight content of the binder is 30wt%-70wt%, and the weight content of the ceramic particles is 70wt%-30wt%.
- the second binder includes, but is not limited to: polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), nitrile-butadiene rubber (NBR), water-based acrylic Resin, polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethylcellulose (CMC), polyacrylic acid (PAA).
- PVDF polyvinylidene fluoride
- PTFE polytetrafluoroethylene
- SBR styrene-butadiene rubber
- NBR nitrile-butadiene rubber
- water-based acrylic Resin polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethylcellulose (CMC), polyacrylic acid (PAA).
- PVDF polyvinylidene fluoride
- PTFE polytetrafluoroethylene
- SBR st
- the ceramic particles include, but are not limited to, aluminum oxide (Al 2 O 3 ), boehmite ( ⁇ -AlOOH), silicon dioxide (SiO 2 ), silicon carbide (SiC), magnesium oxide (MgO) ), zirconium oxide (ZrO 2 ).
- the corrugated or zigzag step coating can be achieved by moving extrusion coating or moving spray coating.
- the current collector substrate includes, but is not limited to: copper foil, perforated copper foil, nickel foil, aluminum One or more of foil, perforated aluminum foil, stainless steel foil, titanium foil, nickel foam and copper foam.
- the thickness of the current collector substrate is 5 ⁇ m-20 ⁇ m (eg, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 12 ⁇ m, 13 ⁇ m, 15 ⁇ m, 20 ⁇ m).
- a second aspect of the disclosure provides a sodium metal battery.
- the negative electrode-less sodium metal battery includes the current collector described in the first aspect of the disclosure.
- the sodium metal battery has no negative electrode, that is, the sodium metal battery does not include a negative electrode sheet.
- the sodium metal battery further includes a positive electrode sheet, a separator and an electrolyte.
- the use of the negative electrode-less sodium metal battery is not particularly limited and can be used for various known uses.
- the battery core of the negative-electrode-less sodium metal battery may be a laminated structure formed by stacking a current collector, a separator, and a positive electrode sheet in sequence, or it may be a stacked structure by stacking a current collector, a separator, and a positive electrode sheet in order and then rolling.
- the positive electrode sheet may be a conventional positive electrode sheet in the art.
- the positive electrode sheet includes a positive electrode current collector and an active material layer; the active material layer is coated on the surface of the positive electrode current collector; the active material layer includes an active material layer. substance.
- the active material in the positive electrode sheet includes one or more of Prussian blue materials, polyanionic materials, and transition metal layered oxides.
- the transition metal layered oxide is selected from NaCoO 2 , Na 2/3 [Cu 1/3 Mn 2/3 ]O 2 , Na 2/3 [Fe 1/3 Mn 2/3 ] O 2 , Na 2/3 [Li 1/3 Ni 2/3 ]O 2 , Na [Ni 0.5 Co 0.5 ]O 2 , Na 7/9 [Cu 2/9 Fe 1/9 Mn 2/3 ]O 2 , Na 2/3 [Li 1/3 Mn 1/2 Ti 1/6 ]O 2 , Na[Ni 0.5 Fe 0.5 ]O 2 , Na[Co 0.5 Fe 0.5 ]O 2 , Na[Ni 1/3 Fe 1 /3 Mn 1/3 ]O 2 and Na[Cu 1/9 Ni 2/9 Fe 1/3 Mn 1/3 ]O 2 .
- the chemical formula of the Prussian blue material is A x M[Fe(CN) 6]y , where A is an alkali metal cation, M is a transition metal cation, 1 ⁇ x ⁇ 2, 0.9 ⁇ y ⁇ 1.
- the Prussian blue material also contains crystal water.
- a specifically can be Li, Na, K, Rb, Cs or Fr.
- M may be one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zr and Mo.
- the Prussian blue material is selected from LiFe 2 (CN) 6 , LiCoFe(CN) 6 , LiMnFe(CN) 6 , NaFe 2 (CN) 6 , KFe 2 (CN) 6 , NaCuFe(CN) 6.
- LiFe 2 (CN) 6 LiCoFe(CN) 6 , LiMnFe(CN) 6 , NaFe 2 (CN) 6 , KFe 2 (CN) 6 , NaCuFe(CN) 6.
- NaNiFe(CN) 6 Na 2 Fe 2 (CN) 6
- Na 2 MnFe(CN) 6 Na 2 CoFe(CN) 6
- Na 2 NiFe(CN) 6 Na 2 NiFe(CN) 6 .
- the chemical formula of the polyanionic material is A' x' M' y' (X n' O m ) z F w , where A' is Li or Na, and M' is a transition of a variable valence state
- A' is Li or Na
- M' is a transition of a variable valence state
- metal ions is P, S, V or Si, and x' ⁇ 1, y'>0, z ⁇ 1, w ⁇ 0, the values of n' and m comply with the principle of charge conservation.
- M' is Ti, Fe or Mn.
- the polyanionic material is selected from one of NaFePO 4 , Na 3 V 2 (PO 4 ) 3 , Na 2 MnP 2 O 7 , Na 2 FeP 2 O 7 and Na 2 FePO 4 F or Various.
- the Prussian blue material has a median particle diameter D v 50 of 1 ⁇ m to 15 ⁇ m (for example, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m).
- the median particle size can be measured using a laser particle size analyzer.
- the median particle diameter D v 50 of the polyanionic material is 1 ⁇ m to 10 ⁇ m (eg, 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m).
- the median particle size can be measured using a laser particle size analyzer.
- the positive electrode sheet is used in a sodium metal battery without anode.
- the active material layer in the positive electrode sheet further includes a second conductive agent and a third binder.
- the second conductive agent includes, but is not limited to: carbon-based materials, metal-based materials, and conductive polymers.
- the carbon-based material is selected from one or more of natural graphite, artificial graphite, graphene, carbon black, acetylene black, Ketjen black and carbon fiber.
- the metal-based material is selected from metal powder, metal fiber, copper, nickel, aluminum, and silver.
- the conductive polymer is a polyphenylene derivative.
- the third binder includes, but is not limited to: polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), nitrile rubber (NBR), water-based acrylic Resin, polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethylcellulose (CMC), polyacrylic acid (PAA).
- PVDF polyvinylidene fluoride
- PTFE polytetrafluoroethylene
- SBR styrene-butadiene rubber
- NBR nitrile rubber
- water-based acrylic Resin water-based acrylic Resin
- polyvinyl alcohol polyvinyl butyral
- polyurethane fluorinated rubber
- CMC carboxymethylcellulose
- PAA polyacrylic acid
- the weight content of the active material is 75wt% to 98wt% (for example, 75wt%, 80wt%, 82wt%, 85wt%, 90wt%, 95wt% , 96wt%, 98wt%)
- the weight content of the second conductive agent is 1wt% ⁇ 15wt% (for example, 1wt%, 2wt%, 5wt%, 10wt%, 15wt%)
- the third binder has The weight content is 1 to 10 wt% (for example, 1 wt%, 2 wt%, 3 wt%, 4 wt%, 5 wt%, 6 wt%, 7 wt%, 8 wt%, 9 wt%, 10 wt%).
- the weight content of the active material is 82wt% ⁇ 96wt%
- the weight content of the second conductive agent is 2wt% ⁇ 10wt%
- the The weight content of the third binder is 2wt% to 8wt%.
- the positive electrode current collector includes, but is not limited to, one or more of aluminum foil, carbon-coated aluminum foil, perforated aluminum foil, stainless steel foil, and polymer substrate covered with conductive metal.
- the positive electrode sheet can be prepared according to conventional methods in the art. Usually, the active material and optional second conductive agent and third binder are dispersed in a solvent (such as NMP) to form a uniform positive electrode slurry. The positive electrode slurry is coated on the current collector and dried through processes such as Finally, the positive electrode sheet is obtained.
- a solvent such as NMP
- the separator may be a conventional separator in the art.
- the separator may be a polypropylene separator (PP), a polyethylene separator (PE), a polypropylene/polyethylene double-layer composite film (PP/PE), a polypropylene/polyethylene separator.
- PP polypropylene separator
- PE polyethylene separator
- PP/PE polypropylene/polyethylene double-layer composite film
- PI polyimide electrospun separator
- PET polyethylene terephthalate non-woven separator
- the separator plays an isolation role between the positive electrode sheet and the current collector.
- any lower limit can be combined with any upper limit to form an unexpressed range; and any lower limit can be combined with other lower limits to form an unexpressed range, and likewise any upper limit can be combined with any other upper limit to form an unexpressed range.
- every point or individual value between the endpoints of a range is included in the range.
- each point or single value may serve as a lower or upper limit on its own in combination with any other point or single value or with other lower or upper limits to form a range not expressly recited.
- This Group I example is used to illustrate the current collector and anode-free sodium metal battery of the present disclosure including a carbon material embedded with sodium-philic particles.
- the single-cavity structures mentioned in the Examples and Comparative Examples are prepared using a silicon-based template method, and the porosity of the carbon particles can be adjusted by adjusting the concentration of the template.
- the irregular porous structures mentioned in the examples and comparative examples are prepared using a soft template method, such as using the cationic surfactant cetyltrimethylammonium bromide as a template in a carbon-based precursor, An irregular porous structure is formed during the high-temperature carbonization process.
- the regular porous structure rules mentioned in the Examples and Comparative Examples are prepared by using a hard template method, such as closely packed polystyrene beads and silica beads as template agents, and the template agents are removed after carbonization. Carbon particles with an ordered pore structure can be obtained.
- a hard template method such as closely packed polystyrene beads and silica beads as template agents
- the preparation method of the sodium-philic particles mentioned in the Examples and Comparative Examples is as follows:
- Gold and silver metal elements are soaked in salt solution combined with solution reduction method
- Zn, Bi, Sb, and Sn metal elements are prepared by soaking in salt solution combined with thermal reduction method. Carbon particles with hollow structure and/or porous structure are dispersed in the metal salt solution, filtered, dried, and then heated at high temperature in a reducing atmosphere. Heat treatment prepares elemental metal particles embedded in a porous carbon pore structure;
- ZnO is prepared by soaking in a salt solution combined with heat treatment. Carbon particles with hollow structures and/or porous structures are dispersed in a metal salt solution, filtered and dried, and then heat treated at high temperature in an oxygen atmosphere to prepare a porous carbon pore structure embedded in it. of ZnO nanoparticles.
- the particle size of the generated sodium-philic particles is controlled by the concentration of the metal salt or the reaction time.
- the embedded sodium-philic particles obtained in step (1) Carbon materials with hollow structure and/or porous structure, conductive agent carbon black (Super P), binder styrene-butadiene rubber (SBR), thickener sodium carboxymethylcellulose (CMC), mix the powder evenly Add an appropriate amount of deionized water, stir thoroughly to form a uniform slurry, apply the slurry on aluminum foil, and then dry, roll, and cut to obtain a current collector.
- Carbon materials with hollow structure and/or porous structure Carbon materials with hollow structure and/or porous structure, conductive agent carbon black (Super P), binder styrene-butadiene rubber (SBR), thickener sodium carboxymethylcellulose (CMC), mix the powder evenly Add an appropriate amount of deionized water, stir thoroughly to form a uniform slurry, apply the slurry on aluminum foil, and then dry, roll, and cut to obtain a current collector.
- Super P conductive agent carbon black
- SBR binder styrene-butadiene rubber
- ethylene carbonate (EC), propylene carbonate (PC), and diethyl carbonate (DEC) at a mass ratio of 0.5:1.5:1.5, adding a concentration of 1.0mol/L sodium hexafluorophosphate (NaPF 6 ), stir evenly, then add 1.0wt% sodium nitrate (NaNO 3 ), continue stirring fully, and obtain an electrolyte.
- EC ethylene carbonate
- PC propylene carbonate
- DEC diethyl carbonate
- Example I1 for the specific process.
- the difference is the type, particle size and weight content of the sodium-philic particles, the structure, particle size and porosity of the carbon particles with a hollow structure and/or porous structure, and the coating thickness.
- the specific details are See Table 1.
- the metal nanoparticles in Comparative Example I3 are dispersed in a solid nanostructure and are prepared by dispersing a metal salt in a carbon material precursor and performing simultaneous heat treatment and carbonization reduction.
- a metal salt for example, zinc acetate solution can be dispersed in polyacrylonitrile slurry and heat treated in a reducing atmosphere to prepare a composite material in which metallic zinc nanoparticles are distributed in solid carbon materials.
- place ethylene carbonate (EC), propylene carbonate (PC) and diethyl carbonate (DEC) are mixed according to the mass ratio of 0.5:1.5:1.5, add sodium hexafluorophosphate (NaPF 6 ) with a concentration of 1 mol/L, stir evenly, and then add 1wt% sodium nitrate (NaNO 3 ), continue to stir thoroughly and obtain the electrolyte.
- EC ethylene carbonate
- PC propylene carbonate
- DEC diethyl carbonate
- Example II1 the difference is that the morphology of the step coating is different, as shown in Table 2.
- the sodium metal battery without negative electrode at 25°C, charge it to the upper limit voltage (4.0V) at a constant current of 0.5C, then charge it at a constant voltage of 4.0V until the current is 0.05C, and let it stand for 5 minutes; then charge it at a constant current of 0.5C Discharge until the voltage is 2.0V, and the recorded discharge capacity is the discharge capacity of the first cycle; the Coulombic efficiency of the first cycle is the ratio of the specific discharge capacity and the specific charge capacity of the first cycle.
- a corrugated or zigzag step coating of a certain thickness can form a reserved space on the surface of the current collector substrate, slow down the large volume changes caused by the repeated deposition/dissolution process of metallic sodium to the battery core, and stabilize the battery. core structure to improve the cycle stability of the battery.
- the important thing is that the corrugated or zigzag step shape design can make the overall thickness of the battery core uniform, avoid the structural distortion caused by the reserved steps, improve the structural stability of the battery core in the reserved space, and help further improve Electrochemical performance of anode-free sodium metal batteries.
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Abstract
Description
本公开属于二次离子电池技术领域,具体涉及一种集流体及包括该集流体的钠金属电池。The present disclosure belongs to the technical field of secondary ion batteries, and specifically relates to a current collector and a sodium metal battery including the current collector.
发明背景Background of the invention
目前钠离子电池的能量密度偏低(40~200Wh kg-1),限制了其应用场景。钠金属负极具有高的理论容量(1166mAh g-1)和低的反应点位(-2.73V vs.SHE),被提出用于构筑高能量密度电池。At present, the energy density of sodium-ion batteries is low (40-200Wh kg -1 ), which limits its application scenarios. The sodium metal anode has a high theoretical capacity (1166mAh g -1 ) and a low reaction site (-2.73V vs. SHE), and has been proposed to build high-energy-density batteries.
相对于钠金属电池,无负极钠金属电池是一种更加理想化的构想。无负极钠金属电池是装配过程采用集流体作为负极,在充电过程正极脱出的钠离子沉积到集流体上形成钠金属负极。由于没有负极活性材料层,可以极大地减少电芯的质量和体积,提高电池的能量密度。然而,由于金属钠具有高的化学/电化学活性和沉积成核电位,易与电解液发生反应和不均匀沉积,引起SEI膜不稳定和钠枝晶生长,导致库仑效率低,电池循环寿命短;另外,由于金属钠直接沉积在集流体上,会引起电芯体积发生极大变化,给电芯结构设计带来极大挑战,阻碍了无负极电池的实际应用。Compared with sodium metal batteries, negative electrode-free sodium metal batteries are a more ideal concept. Negative-electrode-free sodium metal batteries use a current collector as the negative electrode during the assembly process. During the charging process, the sodium ions released from the positive electrode are deposited on the current collector to form a sodium metal negative electrode. Since there is no negative active material layer, the mass and volume of the battery can be greatly reduced and the energy density of the battery can be increased. However, due to the high chemical/electrochemical activity and deposition nucleation potential of metallic sodium, it is easy to react with the electrolyte and deposit unevenly, causing instability of the SEI film and growth of sodium dendrites, resulting in low Coulombic efficiency and short battery cycle life. ; In addition, since metallic sodium is directly deposited on the current collector, it will cause a great change in the cell volume, which brings great challenges to the cell structure design and hinders the practical application of negative electrode-free batteries.
发明内容Contents of the invention
为了弥补现有技术的不足,本公开提供了一种集流体及包括该集流体的钠金属电池。所述集流体通过利用内嵌亲钠颗粒的碳材料涂覆在集流体基材上具有了金属钠成核电位低的特点,和/或,通过波纹状或锯齿状的台阶涂层的设计获得了预留空间,可以改善金属钠的沉积/溶解性能过程给电芯带来的巨大的体积变化,稳定电芯结构,提高电池的循环稳定性、库伦效率和循环寿命。In order to make up for the shortcomings of the prior art, the present disclosure provides a current collector and a sodium metal battery including the current collector. The current collector has the characteristics of low nucleation potential of metallic sodium by coating the current collector substrate with a carbon material embedded with sodium-philic particles, and/or is obtained by designing a corrugated or zigzag step coating. The reserved space can improve the huge volume changes caused by the deposition/dissolution process of metallic sodium to the battery core, stabilize the battery core structure, and improve the cycle stability, Coulombic efficiency and cycle life of the battery.
本公开目的是通过如下技术方案实现的:The purpose of this disclosure is achieved through the following technical solutions:
本公开第一方面提供了一种集流体,所述集流体包括集流体基材和设置在所述集流体基材至少一侧表面的涂层,所述涂层包括内嵌亲钠颗粒的碳材料,和/或,所述涂层包括波纹状或锯齿状的台阶涂层。A first aspect of the present disclosure provides a current collector. The current collector includes a current collector substrate and a coating disposed on at least one side surface of the current collector substrate. The coating includes carbon embedded with sodium-philic particles. material, and/or the coating includes a corrugated or jagged step coating.
在一实例中,所述涂层包括内嵌亲钠颗粒的碳材料,所述内嵌亲钠颗粒的碳材料包括碳微粒和内嵌于所述碳微粒中的亲钠颗粒。In one example, the coating includes a carbon material embedded with sodium-philic particles, and the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
在一实例中,所述涂层包括波纹状或锯齿状的台阶涂层,所述波纹状的台阶涂层的涂层路径是水波纹状曲线、正弦曲线或余弦曲线,所述锯齿状的台阶 涂层的涂层路径是折线。In one example, the coating includes a corrugated or jagged step coating, and the coating path of the corrugated step coating is a water corrugated curve, a sine curve or a cosine curve, and the zigzag step coating The coating path of the coating is a polyline.
在一实例中,所述涂层包括内嵌亲钠颗粒的碳材料,所述内嵌亲钠颗粒的碳材料包括碳微粒和内嵌于所述碳微粒中的亲钠颗粒,且所述涂层包括波纹状或锯齿状的台阶涂层,所述波纹状的台阶涂层的涂层路径是水波纹状曲线、正弦曲线或余弦曲线,所述锯齿状的台阶涂层的涂层路径是折线。In one example, the coating includes a carbon material embedded with sodium-philic particles, the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles, and the coating The layer includes a corrugated or zigzag step coating, the coating path of the corrugated step coating is a water ripple curve, a sine curve or a cosine curve, and the coating path of the zigzag step coating is a zigzag line .
本公开第二方面提供了一种钠金属电池,所述钠金属电池包括本公开第一方面所述的集流体。A second aspect of the disclosure provides a sodium metal battery, which includes the current collector described in the first aspect of the disclosure.
本公开的有益效果:Beneficial effects of this disclosure:
本公开提供了一种用在钠金属电池的集流体,本公开的集流体可以减缓金属钠反复沉积/溶解过程给电芯带来大的体积变化,稳定电芯结构,提高电池的循环稳定性、库伦效率和循环寿命。The present disclosure provides a current collector used in sodium metal batteries. The current collector of the present disclosure can slow down the repeated deposition/dissolution process of metallic sodium to bring large volume changes to the battery core, stabilize the battery core structure, and improve the cycle stability of the battery. , Coulombic efficiency and cycle life.
图1为本公开的集流体的结构示意图。Figure 1 is a schematic structural diagram of the current collector of the present disclosure.
图2为本公开的带有波纹状台阶涂层的集流体的俯视图Figure 2 is a top view of a current collector with a corrugated step coating of the present disclosure.
图3为本公开的带有锯齿状台阶涂层的集流体的俯视图。Figure 3 is a top view of a current collector with a zigzag step coating of the present disclosure.
图4为本公开的带有波纹状或锯齿状台阶涂层的集流体的斜角侧视图。4 is an oblique side view of a current collector with a corrugated or zigzag step coating of the present disclosure.
图5为本公开的带有波纹状或锯齿状台阶涂层的集流体的主视图。Figure 5 is a front view of a current collector with a corrugated or zigzag step coating of the present disclosure.
附图标记:1为内嵌亲钠颗粒的碳材料;2为包括内嵌亲钠颗粒的碳材料的涂层;3为集流体基材;4为台阶涂层。Reference signs: 1 is a carbon material embedded with sodium-philic particles; 2 is a coating including a carbon material embedded with sodium-philic particles; 3 is a current collector substrate; 4 is a step coating.
<集流体><Current collector>
本公开第一方面提供了一种集流体,所述集流体包括集流体基材和设置在所述集流体基材至少一侧表面的涂层,所述涂层包括内嵌亲钠颗粒的碳材料,和/或,所述涂层包括波纹状或锯齿状的台阶涂层。A first aspect of the present disclosure provides a current collector. The current collector includes a current collector substrate and a coating disposed on at least one side surface of the current collector substrate. The coating includes carbon embedded with sodium-philic particles. material, and/or the coating includes a corrugated or jagged step coating.
在一实例中,所述涂层包括内嵌亲钠颗粒的碳材料,所述内嵌亲钠颗粒的碳材料包括碳微粒和内嵌于所述碳微粒中的亲钠颗粒。In one example, the coating includes a carbon material embedded with sodium-philic particles, and the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
在一实例中,所述涂层包括波纹状或锯齿状的台阶涂层,所述波纹状的台阶涂层的涂层路径是水波纹状曲线、正弦曲线或余弦曲线,所述锯齿状的台阶涂层的涂层路径是折线。In one example, the coating includes a corrugated or jagged step coating, and the coating path of the corrugated step coating is a water corrugated curve, a sine curve or a cosine curve, and the zigzag step coating The coating path of the coating is a polyline.
在一实例中,所述涂层包括内嵌亲钠颗粒的碳材料,所述内嵌亲钠颗粒的碳材料包括碳微粒和内嵌于所述碳微粒中的亲钠颗粒,且所述涂层包括波纹状或锯齿状的台阶涂层,所述波纹状的台阶涂层的涂层路径是水波纹状曲线、正 弦曲线或余弦曲线,所述锯齿状的台阶涂层的涂层路径是折线。In one example, the coating includes a carbon material embedded with sodium-philic particles, the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles, and the coating The layer includes a corrugated or jagged step coating, and the coating path of the corrugated step coating is a water corrugated curve, a normal Chordal curve or cosine curve, the coating path of the zigzag step coating is a polyline.
<包括内嵌亲钠颗粒的碳材料的集流体><Current collector including carbon material embedded with sodium-philic particles>
根据一种具体的实施方式,所述涂层包括内嵌亲钠颗粒的碳材料。通过内嵌亲钠颗粒的碳材料涂覆在集流体基材上获得集流体,可以利用内嵌亲钠颗粒的碳材料内的内嵌颗粒降低金属钠的沉积过电位,改善金属钠的沉积/溶解性能过程给电芯带来的巨大的体积变化,稳定电芯结构,提高电池的循环稳定性。由所述集流体制得的钠金属电池,在首次充放电过程中,正极钠离子会在集流体上原位沉积金属钠,从而实现金属钠的均匀可逆沉积/溶解,提高电池的库伦效率。According to a specific embodiment, the coating includes a carbon material embedded with sodium-philic particles. A current collector is obtained by coating a carbon material with embedded sodium-philic particles on a current collector substrate. The embedded particles in the carbon material with embedded sodium-philic particles can be used to reduce the deposition overpotential of metallic sodium and improve the deposition of metallic sodium/ The dissolution performance process brings huge volume changes to the battery core, stabilizes the battery core structure, and improves the cycle stability of the battery. During the first charge and discharge process of a sodium metal battery made from the current collector, the positive electrode sodium ions will deposit metallic sodium in situ on the current collector, thereby achieving uniform and reversible deposition/dissolution of metallic sodium and improving the Coulombic efficiency of the battery.
在一实例中,所述内嵌亲钠颗粒的碳材料包括碳微粒和内嵌于所述碳微粒中的亲钠颗粒。In one example, the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles.
在一实例中,所述碳微粒为具有空心结构和/或多孔结构的碳微粒。使用具有空心结构和/或多孔结构的碳微粒作为载体,空心结构和/或多孔结构还可以为金属钠沉积提供空间,减缓在金属钠在反复的沉积/溶解过程给电芯带来大的体积变化,稳定电芯结构,提高电池的循环稳定性。In one example, the carbon particles are carbon particles with a hollow structure and/or a porous structure. Using carbon particles with a hollow structure and/or porous structure as a carrier, the hollow structure and/or porous structure can also provide space for the deposition of metallic sodium, slowing down the repeated deposition/dissolution process of metallic sodium that brings a large volume to the battery core. changes, stabilizes the cell structure, and improves the cycle stability of the battery.
在本公开中,所述空心结构指的是在常规结构的基础上进行几何结构构筑,使颗粒的内部产生一个或者多个内部空腔,而环绕这些空腔形成了壳层的特殊形貌。示例性地,如图1所示,所述空心结构为单空腔空心结构或多空腔空心结构。In this disclosure, the hollow structure refers to a geometric structure constructed on the basis of a conventional structure, so that one or more internal cavities are generated inside the particles, and the special morphology of the shell is formed around these cavities. For example, as shown in Figure 1, the hollow structure is a single-cavity hollow structure or a multi-cavity hollow structure.
在本公开中,所述多孔结构指的是内部具有规则孔道或不规则孔道的结构。示例性地,如图1所示,所述多孔结构为规则多孔结构或不规则多孔结构。In this disclosure, the porous structure refers to a structure with regular pores or irregular pores inside. Illustratively, as shown in Figure 1, the porous structure is a regular porous structure or an irregular porous structure.
在本公开中,所述内嵌,例如可以是内嵌于空心结构和/或多孔结构中,也可以是内嵌于碳微粒内部。In the present disclosure, the embedding may be, for example, embedded in a hollow structure and/or porous structure, or may be embedded inside carbon particles.
在一实例中,所述碳微粒的孔隙率为20%~80%(例如,20%、30%、40%、50%、60%、70%、80%)。将所述碳微粒的孔隙率限定在上述特定范围时,可以有利于钠团簇的存储,减少钠枝晶的产生。In one example, the carbon particles have a porosity of 20% to 80% (eg, 20%, 30%, 40%, 50%, 60%, 70%, 80%). When the porosity of the carbon particles is limited to the above-mentioned specific range, it can be beneficial to the storage of sodium clusters and reduce the generation of sodium dendrites.
在一实例中,所述碳微粒的中值粒径Dv50为0.5μm~10μm(例如,0.5μm、1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm或10μm)。所述中值粒径可以采用激光粒度仪测试得到。In one example, the median particle diameter D v 50 of the carbon particles is 0.5 μm to 10 μm (eg, 0.5 μm, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm or 10 μm). The median particle size can be measured using a laser particle size analyzer.
在一实例中,所述碳微粒为无定型碳微粒。In one example, the carbon particles are amorphous carbon particles.
在一实例中,所述无定型碳选自金属-有机框架材料热解碳、树脂热解碳、有机聚合物热解碳、热解炭黑、生物质热解碳、石油焦、针状焦中的至少一种。In one example, the amorphous carbon is selected from metal-organic framework material pyrolytic carbon, resin pyrolytic carbon, organic polymer pyrolytic carbon, pyrolytic carbon black, biomass pyrolytic carbon, petroleum coke, needle coke at least one of them.
所述亲钠颗粒可以包括金属单质和/或金属化合物。The sodium-philic particles may include metal elements and/or metal compounds.
在一实例中,所述亲钠颗粒选自金(Au)、银(Ag)、铂(Pt)、锌(Zn)、 氧化锌(ZnO)、铜(Cu)、氧化铜(CuO)、锡(Sn)、氧化锡(SnO)、锑(Sb)、氧化锑(Sb2O3、Sb2O5)、铋(Bi)、氧化铋(Bi2O3)、氧化铝(Al2O3)等中的至少一种。选自上述范围的所述亲钠颗粒可以有效降低钠的沉积电位,有利于金属钠的均匀沉积和可逆循环。In one example, the sodium-philic particles are selected from the group consisting of gold (Au), silver (Ag), platinum (Pt), zinc (Zn), Zinc oxide (ZnO), copper (Cu), copper oxide (CuO), tin (Sn), tin oxide (SnO), antimony (Sb), antimony oxide (Sb 2 O 3 , Sb 2 O 5 ), bismuth (Bi ), bismuth oxide (Bi 2 O 3 ), aluminum oxide (Al 2 O 3 ), and the like. The sodium-philic particles selected from the above range can effectively reduce the deposition potential of sodium, which is beneficial to the uniform deposition and reversible circulation of metallic sodium.
在一实例中,所述亲钠颗粒的中值粒径Dv50为2nm-100nm(例如,2nm、3nm、5nm、8nm、10nm、12nm、15nm、18nm、20nm、30nm、35nm、40nm、45nm、50nm、55nm、60nm、65nm、70nm、75nm、80nm、85nm、90nm、95nm、100nm)。所述中值粒径可以采用激光粒度仪测试得到。将所述亲钠颗粒的中值粒径限定在上述特定范围时,有利于在获得较好加工性能的同时,使所述亲钠颗粒具有更大的活性表面参与钠沉积的诱导,从而有利于提高电池的循环性能。In one example, the median particle diameter D v 50 of the sodium-philic particles is 2 nm to 100 nm (for example, 2 nm, 3 nm, 5 nm, 8 nm, 10 nm, 12 nm, 15 nm, 18 nm, 20 nm, 30 nm, 35 nm, 40 nm, 45 nm , 50nm, 55nm, 60nm, 65nm, 70nm, 75nm, 80nm, 85nm, 90nm, 95nm, 100nm). The median particle size can be measured using a laser particle size analyzer. When the median particle diameter of the sodium-loving particles is limited to the above-mentioned specific range, it is beneficial to obtain better processing performance and at the same time, the sodium-loving particles have a larger active surface to participate in the induction of sodium deposition, which is beneficial to Improve battery cycle performance.
在一实例中,以所述内嵌亲钠颗粒的碳材料的总重量为基准,所述亲钠颗粒的重量含量为0.5wt%-30wt%(例如,0.5wt%、1wt%、2wt%、3wt%、5wt%、8wt%、10wt%、12wt%、15wt%、18wt%、20wt%、22wt%、24wt%、25wt%、26wt%、28wt%、30wt%)。亲钠颗粒属于电池中的非活性组分,会影响电池的能量密度,通过限定亲钠颗粒在内嵌亲钠颗粒的碳材料中的重量含量,可以在保证实现较好的诱导金属钠沉积的作用的同时降低电池的能量密度损失。In one example, based on the total weight of the carbon material embedded with the sodium-philic particles, the weight content of the sodium-philic particles is 0.5wt%-30wt% (for example, 0.5wt%, 1wt%, 2wt%, 3wt%, 5wt%, 8wt%, 10wt%, 12wt%, 15wt%, 18wt%, 20wt%, 22wt%, 24wt%, 25wt%, 26wt%, 28wt%, 30wt%). Naphilic particles are inactive components in the battery and will affect the energy density of the battery. By limiting the weight content of the sodium-philic particles in the carbon material embedded with the sodium-philic particles, it is possible to achieve better induction of metallic sodium deposition. It also reduces the energy density loss of the battery.
在一实例中,以所述内嵌亲钠颗粒的碳材料的总重量为基准,所述碳微粒的重量含量为70wt%-99.5wt%(例如,70wt%、72wt%、75wt%、78wt%、80wt%、82wt%、85wt%、88wt%、90wt%、92wt%、95wt%、96wt%、98wt%、99wt%、99.5wt%)。In one example, based on the total weight of the carbon material embedded with the sodium-philic particles, the weight content of the carbon particles is 70wt%-99.5wt% (for example, 70wt%, 72wt%, 75wt%, 78wt% , 80wt%, 82wt%, 85wt%, 88wt%, 90wt%, 92wt%, 95wt%, 96wt%, 98wt%, 99wt%, 99.5wt%).
在一实例中,所述内嵌亲钠颗粒的碳材料的中值粒径Dv50为0.5μm-10μm(例如,0.5μm、1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm)。所述中值粒径可以采用激光粒度仪测试得到。In one example, the median particle diameter D v 50 of the carbon material embedded with the sodium-philic particles is 0.5 μm-10 μm (for example, 0.5 μm, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9μm, 10μm). The median particle size can be measured using a laser particle size analyzer.
在一实例中,所述涂层还包括第一粘结剂、第一导电剂和增稠剂。In one example, the coating further includes a first binder, a first conductive agent and a thickener.
在一实例中,以所述涂层的总重量为基准,所述内嵌亲钠颗粒的碳材料的重量含量为75wt%~98wt%(例如,75wt%、78wt%、80wt%、82wt%、85wt%、88wt%、90wt%、92wt%、95wt%、96wt%、98wt%)。In one example, based on the total weight of the coating, the weight content of the carbon material embedded with the sodium-philic particles is 75wt% to 98wt% (for example, 75wt%, 78wt%, 80wt%, 82wt%, 85wt%, 88wt%, 90wt%, 92wt%, 95wt%, 96wt%, 98wt%).
在一实例中,以所述涂层的总重量为基准,所述内嵌亲钠颗粒的碳材料的重量含量为85wt%~96wt%。In one example, based on the total weight of the coating, the weight content of the carbon material embedded with sodium-philic particles is 85 wt% to 96 wt%.
在一实例中,以所述涂层的总重量为基准,所述第一粘结剂的重量含量为0wt%~10wt%(例如,0wt%、0.5wt%、1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%),所述第一导电剂的重量含量为0wt%~15wt%(例如,0wt%、0.5wt%、1wt%、2wt%、3wt%、4wt%、5wt%、 6wt%、7wt%、8wt%、9wt%、10wt%、11wt%、12wt%、13wt%、14wt%、15wt%),所述增稠剂的重量含量为0wt%~15wt%(例如,0wt%、0.5wt%、1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%、11wt%、12wt%、13wt%、14wt%、15wt%)。In one example, based on the total weight of the coating, the weight content of the first binder is 0wt% to 10wt% (for example, 0wt%, 0.5wt%, 1wt%, 2wt%, 3wt% , 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%), the weight content of the first conductive agent is 0wt% ~ 15wt% (for example, 0wt%, 0.5wt%, 1wt% ,2wt%,3wt%,4wt%,5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%), the weight content of the thickener is 0wt% to 15wt% (for example, 0wt% , 0.5wt%, 1wt%, 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%) .
当所述第一粘结剂的重量含量为0wt%时,表示所述涂层中不含所述第一粘结剂。当所述第一导电剂的重量含量为0wt%时,表示所述涂层中不含所述导电剂。当所述增稠剂的重量含量为0wt%时,表示所述涂层中不含所述增稠剂。When the weight content of the first binder is 0 wt%, it means that the coating does not contain the first binder. When the weight content of the first conductive agent is 0 wt%, it means that the coating does not contain the conductive agent. When the weight content of the thickener is 0 wt%, it means that the coating does not contain the thickener.
在一实例中,以所述涂层的总重量为基准,所述第一粘结剂的重量含量为2wt%~8wt%,所述第一导电剂的重量含量为2wt%~10wt%,所述增稠剂的重量含量为2wt%~10wt%。In one example, based on the total weight of the coating, the weight content of the first binder is 2wt% ~ 8wt%, and the weight content of the first conductive agent is 2wt% ~ 10wt%, so The weight content of the thickener is 2wt% to 10wt%.
在一实例中,所述第一粘结剂包括,但不限于:聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、丁苯橡胶(SBR)、丁腈橡胶(NBR)、水系丙烯酸树脂、聚乙烯醇、聚乙烯醇缩丁醛、聚氨酯、氟化橡胶、羧甲基纤维素(CMC)和聚丙烯酸(PAA)中的一种或多种。In one example, the first binder includes, but is not limited to: polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), nitrile rubber (NBR), water-based acrylic One or more of resin, polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethyl cellulose (CMC) and polyacrylic acid (PAA).
在一实例中,所述第一导电剂包括,但不限于:基于碳的材料、基于金属的材料和导电聚合物中的一种或多种。In an example, the first conductive agent includes, but is not limited to, one or more of carbon-based materials, metal-based materials, and conductive polymers.
在一实施例中,所述基于碳的材料选自天然石墨、人造石墨、石墨烯、碳黑、乙炔黑、科琴黑和碳纤维中的一种或多种。In one embodiment, the carbon-based material is selected from one or more of natural graphite, artificial graphite, graphene, carbon black, acetylene black, Ketjen black and carbon fiber.
在一实例中,所述增稠剂包括,但不限于:羧甲基纤维素钠和/或羧甲基纤维素锂。In one example, the thickening agent includes, but is not limited to: sodium carboxymethylcellulose and/or lithium carboxymethylcellulose.
在一实例中,所述涂层的厚度不超过20μm。In one example, the thickness of the coating does not exceed 20 μm.
在一实例中,所述涂层的厚度为1~20μm(例如,1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、12μm、13μm、15μm、20μm)。In one example, the thickness of the coating is 1 to 20 μm (eg, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 12 μm, 13 μm, 15 μm, 20 μm).
在一实例中,所述涂层的厚度为5~10μm。将所述涂层的厚度限定在上述特定范围时,可以进一步提高电池的综合性能;当所述涂层的厚度高于10μm时,所述涂层的厚度太厚会影响电池的体积能量密度;当所述涂层的厚度低于5μm时,所述涂层的厚度太薄,则所述涂层起不到很好诱导钠金属沉积的作用。In one example, the thickness of the coating is 5-10 μm. When the thickness of the coating is limited to the above-mentioned specific range, the overall performance of the battery can be further improved; when the thickness of the coating is higher than 10 μm, the thickness of the coating is too thick and will affect the volumetric energy density of the battery; When the thickness of the coating is less than 5 μm, the thickness of the coating is too thin, and the coating cannot effectively induce sodium metal deposition.
在一实例中,所述涂层是通过涂覆的方式覆盖在所述集流体基材表面上。In one example, the coating covers the surface of the current collector substrate by coating.
在一实例中,所述集流体基材包括,但不限于:铜箔、打孔铜箔、镍箔、铝箔、打孔铝箔、不锈钢箔、钛箔、泡沫镍和泡沫铜中的一种或多种。In one example, the current collector substrate includes, but is not limited to: one of copper foil, perforated copper foil, nickel foil, aluminum foil, perforated aluminum foil, stainless steel foil, titanium foil, nickel foam and copper foam, or Various.
在一实例中,所述集流体基材的厚度可以为5μm-20μm(例如,5μm、6μm、7μm、8μm、9μm、10μm、12μm、13μm、15μm、20μm)。In an example, the thickness of the current collector substrate may be 5 μm-20 μm (eg, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 12 μm, 13 μm, 15 μm, 20 μm).
在一实例中,将内嵌亲钠颗粒的碳材料及可选的第一导电剂、第一粘结剂、 增稠剂分散于溶剂(例如水)中,形成均匀的浆料,将浆料涂覆在集流体基材上,经烘干等工序后,得到集流体。In one example, a carbon material embedded with sodium-philic particles and an optional first conductive agent, a first binder, The thickener is dispersed in a solvent (such as water) to form a uniform slurry. The slurry is coated on the current collector base material, and after drying and other processes, the current collector is obtained.
<内嵌亲钠颗粒的碳材料的制备方法><Preparation method of carbon materials embedded with sodium-philic particles>
在一实例中,所述内嵌亲钠颗粒的碳材料包括碳微粒和内嵌于所述碳微粒中的亲钠颗粒。所述碳微粒为具有空心结构和/或多孔结构的碳微粒。In one example, the carbon material embedded with sodium-philic particles includes carbon particles and sodium-philic particles embedded in the carbon particles. The carbon particles are carbon particles with a hollow structure and/or a porous structure.
内嵌亲钠颗粒的碳材料的制备可以选择本领域已知的方法制备得到。The carbon material embedded with sodium-philic particles can be prepared by selecting methods known in the art.
根据一种具体实施方式,所述内嵌亲钠颗粒的碳材料可以通过如下方法制备得到:先制备具有空心结构和/或多孔结构的碳微粒,再在其内部沉积亲钠颗粒。According to a specific embodiment, the carbon material embedded with sodium-philic particles can be prepared by the following method: first prepare carbon particles with a hollow structure and/or a porous structure, and then deposit the sodium-philic particles inside them.
所述具有空心结构和/或多孔结构的碳微粒可以通过硬模板法、软模板法和无模板法制备。The carbon particles with hollow structure and/or porous structure can be prepared by hard template method, soft template method and template-free method.
在本公开中,所述硬模板法是利用具有固定结构的硬模板与碳前体进行结合并在惰性气体中进行高温碳化,然后用化学蚀刻或溶解的方法去除硬模板,进而得到具有空心结构和/或多孔结构,如硅基模板、金属氧化物模板、有机物模板、盐模板法、冰模板等。In the present disclosure, the hard template method uses a hard template with a fixed structure to combine with a carbon precursor and perform high-temperature carbonization in an inert gas. The hard template is then removed by chemical etching or dissolution to obtain a hollow structure. And/or porous structure, such as silicon-based template, metal oxide template, organic template, salt template method, ice template, etc.
在本公开中,所述软模板法中的软模板是指一类在溶剂中能组装形成一定特定形态的表面活性剂或嵌段共聚物。在溶剂中,软模板通常彼此自组装形成胶束,带电荷且亲水端朝外。这些带电端通过静电作用吸引附近的碳前驱体分子,然后通过共价键将这些分子链接到软模板表面,形成由碳前体包裹的刚性有机胶束。在随后的碳化过程中,软模板发生分解或蒸发从而原位生成孔洞,获得空心结构和/或多孔结构。In the present disclosure, the soft template in the soft template method refers to a type of surfactant or block copolymer that can be assembled to form a specific form in a solvent. In solvent, soft templates typically self-assemble with each other to form micelles, which are charged with the hydrophilic ends facing outward. These charged ends attract nearby carbon precursor molecules through electrostatic interactions, and then link these molecules to the soft template surface through covalent bonds, forming rigid organic micelles wrapped by the carbon precursor. During the subsequent carbonization process, the soft template decomposes or evaporates to generate pores in situ, obtaining a hollow structure and/or porous structure.
在本公开中,所述无模板法是对选定的碳前驱体进行热解,得到以大孔为主的碳结构。其次,通过化学活化或物理活化引入大量的介孔和微孔,过程中无需额外加入模板剂。In the present disclosure, the template-free method is to pyrolyze a selected carbon precursor to obtain a carbon structure dominated by macropores. Secondly, a large number of mesopores and micropores are introduced through chemical activation or physical activation, without adding additional template agents during the process.
在一实例中,可以通过物理吸附或者化学/电化学的方法,将金属单质和/或金属化合物嵌入到多孔碳微粒的孔道中。In one example, metal elements and/or metal compounds can be embedded into the pores of porous carbon particles through physical adsorption or chemical/electrochemical methods.
示例地,所述内嵌亲钠颗粒的具有多孔结构的碳材料的制备方法包括如下步骤:利用活化法或模板法制备具有多孔结构的碳材料,然后将具有多孔结构的碳材料与亲钠颗粒在溶液中超声混合,通过物理吸附的作用,具有多孔结构的碳材料的孔道结构内吸附有亲钠颗粒,得到内嵌亲钠颗粒的具有多孔结构的碳材料。For example, the method for preparing a carbon material with a porous structure embedded with sodium-philic particles includes the following steps: using an activation method or a template method to prepare a carbon material with a porous structure, and then combining the carbon material with a porous structure with the sodium-philic particles. After ultrasonic mixing in the solution, through the effect of physical adsorption, the sodium-philic particles are adsorbed in the pore structure of the carbon material with a porous structure, and a carbon material with a porous structure embedded with the sodium-philic particles is obtained.
根据另一种具体实施方式,所述内嵌亲钠颗粒的碳材料也可以通过如下方法制备得到:将形成亲钠颗粒的金属离子掺杂在形成具有空心结构和/或多孔结构的碳微粒的前驱体中,在碳化过程中,将金属离子还原成金属单质并内嵌 在具有空心结构和/或多孔结构的碳微粒内部。According to another specific embodiment, the carbon material embedded with sodium-philic particles can also be prepared by the following method: doping metal ions that form the sodium-philic particles into carbon particles that form a hollow structure and/or a porous structure. In the precursor, during the carbonization process, metal ions are reduced to metal elements and embedded Inside the carbon particles with hollow structure and/or porous structure.
在一实例中,所述具有空心结构和/或多孔结构的碳微粒的制备方法包括活化法和模板法;所述在具有空心结构和/或多孔结构的碳微粒内部沉积亲钠颗粒的方法包括物理吸附、化学沉积、电化学还原等。In one example, the preparation method of carbon particles with hollow structure and/or porous structure includes activation method and template method; the method of depositing sodium-philic particles inside carbon particles with hollow structure and/or porous structure includes Physical adsorption, chemical deposition, electrochemical reduction, etc.
示例地,所述内嵌亲钠颗粒的具有空心结构的碳材料的制备方法包括如下步骤:将形成亲钠颗粒的金属离子掺杂在形成具有空心结构碳微粒的前驱体中,在碳化过程中,金属离子被还原成金属单质并内嵌在具有空心结构的碳微粒内部。For example, the method for preparing a carbon material with a hollow structure embedded with sodium-philic particles includes the following steps: doping the metal ions that form the sodium-philic particles into a precursor for forming carbon particles with a hollow structure, and during the carbonization process , metal ions are reduced to metal elements and embedded inside carbon particles with a hollow structure.
示例地,所述内嵌亲钠颗粒的具有空心结构的碳材料的制备方法包括如下步骤:将金属盐和有机材料复合,形成物理或者化学混合的复合物,在碳化过程中,利用碳在热条件下的还原性将金属离子还原成金属单质,形成内嵌亲钠颗粒的具有空心结构的碳材料。For example, the preparation method of the carbon material with a hollow structure embedded with sodium philic particles includes the following steps: compounding the metal salt and the organic material to form a physical or chemical mixed composite, and during the carbonization process, the carbon is heated under the influence of heat. The reduction property under the conditions reduces the metal ions to metal elements, forming a carbon material with a hollow structure embedded with sodium-philic particles.
示例地,所述内嵌亲钠颗粒的具有空心结构的碳材料的制备方法包括如下步骤:制备金属-有机框架结构材料,在惰性气氛中受热,有机配体会转化成碳,金属离子会被还原成金属单质,即亲钠颗粒,得到内嵌亲钠颗粒的具有空心结构的碳材料。For example, the preparation method of the carbon material with a hollow structure embedded with sodium philic particles includes the following steps: preparing a metal-organic framework material, heating in an inert atmosphere, the organic ligands will be converted into carbon, and the metal ions will be reduced into metal elements, i.e., sodium-philic particles, to obtain a carbon material with a hollow structure embedded with sodium-philic particles.
<包括波纹状或锯齿状的台阶涂层的集流体><Current collector including corrugated or jagged step coating>
根据一种具体的实施方式,所述涂层为波纹状或锯齿状的台阶涂层。通过设置波纹状或锯齿状的台阶涂层使得集流体的表面获得了预留空间,减缓了金属钠反复沉积/溶解过程给电芯带来的巨大的体积变化,稳定电芯结构,提高电池的循环稳定性。According to a specific implementation, the coating is a corrugated or zigzag step coating. By setting up a corrugated or jagged step coating, a reserved space is obtained on the surface of the current collector, which slows down the huge volume changes brought to the battery core by the repeated deposition/dissolution process of metallic sodium, stabilizes the battery core structure, and improves the battery performance. Cycling stability.
在本公开中,所述波纹状或锯齿状的台阶涂层是沿着与集流体基材宽度方向存在一定角度往返涂覆形成的具有一定厚度的涂层。具体结构参见图2和图3所示的集流体的俯视图。In the present disclosure, the corrugated or zigzag step coating is a coating with a certain thickness formed by back-and-forth coating at a certain angle with the width direction of the current collector substrate. For the specific structure, see the top view of the current collector shown in Figures 2 and 3.
在一实例中,所述波纹状的台阶涂层的涂层路径是水波纹状曲线、正弦曲线或余弦曲线,所述锯齿状的台阶涂层的涂层路径是折线。通过设置波纹状或锯齿状的台阶涂层的涂层路径,可以使电芯整体厚度均匀,避免了预留台阶涂层带来的结构扭曲现象,提高预留空间的电芯的结构稳定性,有利于进一步提高无负极钠金属电池的电化学性能。In one example, the coating path of the corrugated step coating is a water corrugated curve, a sine curve or a cosine curve, and the coating path of the zigzag step coating is a polyline. By setting the coating path of the corrugated or zigzag step coating, the overall thickness of the battery core can be made uniform, avoiding the structural distortion caused by the reserved step coating, and improving the structural stability of the battery core in the reserved space. It is beneficial to further improve the electrochemical performance of negative electrode-free sodium metal batteries.
在一实例中,所述波纹状或锯齿状的台阶涂层的涂层路径具有周期性分布的特点。In one example, the coating path of the corrugated or zigzag step coating has periodic distribution characteristics.
在一实例中,所述集流体满足:0.05W≤L≤2W(例如,L=0.05W、0.1W、0.2W、0.3W、0.4W、0.5W、0.6W、0.7W、0.8W、0.9W、1W、1.2W、1.5W、1.8W或2W);其中,L为波纹状或锯齿状的台阶涂层的循环周期的长度,W为集流 体基材的宽度。In an example, the current collector satisfies: 0.05W≤L≤2W (for example, L=0.05W, 0.1W, 0.2W, 0.3W, 0.4W, 0.5W, 0.6W, 0.7W, 0.8W, 0.9 W, 1W, 1.2W, 1.5W, 1.8W or 2W); where L is the length of the cycle of the corrugated or zigzag step coating, and W is the current collection The width of the base material.
在一优选实例中,所述集流体满足:0.2W≤L≤1W。In a preferred example, the current collector satisfies: 0.2W≤L≤1W.
在一实例中,所述集流体满足:W1<W;其中,W1为波纹状或锯齿状的台阶涂层的幅宽,W为集流体基材的宽度。其中,所述波纹状或锯齿状的台阶涂层的幅宽W1是指台阶涂层横向两边最外缘之间的距离。In one example, the current collector satisfies: W1<W; where W1 is the width of the corrugated or zigzag step coating, and W is the width of the current collector substrate. Wherein, the width W1 of the corrugated or zigzag step coating refers to the distance between the outermost edges of both transverse sides of the step coating.
在一实例中,所述波纹状或锯齿状的台阶涂层的幅宽W1≥所匹配的正极涂膏的宽度;其中,所匹配的正极涂膏的宽度为所匹配的正极片的活性材料层的宽度。In one example, the width W1 of the corrugated or zigzag step coating ≥ the width of the matched cathode paste; wherein the width of the matched cathode paste is the active material layer of the matched cathode sheet width.
在一实例中,所述波纹状或锯齿状的台阶涂层的宽度W2满足:1mm≤W2≤20mm(例如,W2为1mm、2mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm、10mm、12mm、13mm、15mm、18mm、20mm)。其中,所述波纹状或锯齿状的台阶涂层的宽度W2是指所述波纹状或锯齿状的台阶涂层的涂层路径的宽度。In one example, the width W2 of the corrugated or zigzag step coating satisfies: 1mm≤W2≤20mm (for example, W2 is 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm , 12mm, 13mm, 15mm, 18mm, 20mm). Wherein, the width W2 of the corrugated or zigzag step coating refers to the width of the coating path of the corrugated or zigzag step coating.
所述波纹状或锯齿状的台阶涂层的厚度H2可以随设计电芯的正极片的面容量的变化而调整,例如,所述波纹状或锯齿状的台阶涂层的厚度H2满足:5μm≤H2≤50μm(例如,H2为5μm、6μm、8μm、10μm、12μm、15μm、18μm、20μm、22μm、25μm、28μm、30μm、32μm、35μm、38μm、40μm、42μm、45μm、48μm、50μm)。所述台阶厚度是为了给金属钠的沉积的预留一定的空间,将所述台阶的厚度限定在上述特定范围时,可以在满足金属钠沉积的同时保证具有高的体积能量密度。The thickness H2 of the corrugated or zigzag step coating can be adjusted with the change of the surface capacity of the positive electrode sheet of the designed battery core. For example, the thickness H2 of the corrugated or zigzag step coating satisfies: 5 μm ≤ H2≤50μm (for example, H2 is 5μm, 6μm, 8μm, 10μm, 12μm, 15μm, 18μm, 20μm, 22μm, 25μm, 28μm, 30μm, 32μm, 35μm, 38μm, 40μm, 42μm, 45μm, 48μm, 50μm). The thickness of the step is to reserve a certain space for the deposition of metallic sodium. When the thickness of the step is limited to the above-mentioned specific range, high volumetric energy density can be ensured while satisfying the deposition of metallic sodium.
在一实例中,形成所述波纹状或锯齿状的台阶涂层的材料包括第二粘结剂和陶瓷颗粒。In one example, the material forming the corrugated or zigzag step coating includes a second binder and ceramic particles.
在一实例中,所述粘结剂和陶瓷颗粒的质量比为(3~7):(7~3)(例如,3:7、4:6、5:5、6:4、7:3)。即以所述粘结剂和陶瓷颗粒的总重量为基准,所述粘结剂的重量含量为30wt%-70wt%,所述陶瓷颗粒的重量含量为70wt%-30wt%。In one example, the mass ratio of the binder and ceramic particles is (3-7):(7-3) (for example, 3:7, 4:6, 5:5, 6:4, 7:3 ). That is, based on the total weight of the binder and ceramic particles, the weight content of the binder is 30wt%-70wt%, and the weight content of the ceramic particles is 70wt%-30wt%.
在一实例中,所述第二粘结剂包括,但不限于:聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、丁苯橡胶(SBR)、丁腈橡胶(NBR)、水系丙烯酸树脂、聚乙烯醇、聚乙烯醇缩丁醛、聚氨酯、氟化橡胶、羧甲基纤维素(CMC)、聚丙烯酸(PAA)。In one example, the second binder includes, but is not limited to: polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), nitrile-butadiene rubber (NBR), water-based acrylic Resin, polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethylcellulose (CMC), polyacrylic acid (PAA).
在一实例中,所述陶瓷颗粒包括,但不限于氧化铝(Al2O3)、勃姆石(γ-AlOOH)、二氧化硅(SiO2)、碳化硅(SiC)、氧化镁(MgO)、氧化锆(ZrO2)。In one example, the ceramic particles include, but are not limited to, aluminum oxide (Al 2 O 3 ), boehmite (γ-AlOOH), silicon dioxide (SiO 2 ), silicon carbide (SiC), magnesium oxide (MgO) ), zirconium oxide (ZrO 2 ).
所述波纹状或锯齿状的台阶涂层可以通过移动挤压涂布或者移动喷涂的方式实现。The corrugated or zigzag step coating can be achieved by moving extrusion coating or moving spray coating.
在一实例中,所述集流体基材包括,但不限于:铜箔、打孔铜箔、镍箔、铝 箔、打孔铝箔、不锈钢箔、钛箔、泡沫镍和泡沫铜中的一种或多种。In one example, the current collector substrate includes, but is not limited to: copper foil, perforated copper foil, nickel foil, aluminum One or more of foil, perforated aluminum foil, stainless steel foil, titanium foil, nickel foam and copper foam.
在一实例中,所述集流体基材的厚度为5μm-20μm(例如,5μm、6μm、7μm、8μm、9μm、10μm、12μm、13μm、15μm、20μm)。In an example, the thickness of the current collector substrate is 5 μm-20 μm (eg, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 12 μm, 13 μm, 15 μm, 20 μm).
<无负极钠金属电池><Sodium metal battery without negative electrode>
本公开第二方面提供了一种钠金属电池,所述无负极钠金属电池包括本公开第一方面所述的集流体。A second aspect of the disclosure provides a sodium metal battery. The negative electrode-less sodium metal battery includes the current collector described in the first aspect of the disclosure.
在一实例中,所述钠金属电池无负极,即所述钠金属电池不包括负极片。In one example, the sodium metal battery has no negative electrode, that is, the sodium metal battery does not include a negative electrode sheet.
在一实例中,所述钠金属电池还包括正极片、隔膜和电解液。In one example, the sodium metal battery further includes a positive electrode sheet, a separator and an electrolyte.
所述无负极钠金属电池的用途没有特别限定,可以用于公知的各种用途。例如:移动电脑、笔记本电脑、便携式电话、电子书播放器、便携式传真机、便携式复印机、便携式打印机、头戴式立体声耳机、录像机、液晶电视、手提式清洁器、计算器、存储卡、便携式录音机、收音机、备用电源、汽车、摩托车、电动船舶、自行车、照明器具、玩具、游戏机、钟表、电动工具、照相机、家庭用大型蓄电池、储能电站等。The use of the negative electrode-less sodium metal battery is not particularly limited and can be used for various known uses. For example: mobile computers, notebook computers, portable phones, e-book players, portable fax machines, portable copiers, portable printers, stereo headsets, video recorders, LCD TVs, portable cleaners, calculators, memory cards, portable recorders , radios, backup power supplies, cars, motorcycles, electric ships, bicycles, lighting equipment, toys, game consoles, clocks, power tools, cameras, large household batteries, energy storage power stations, etc.
所述无负极钠金属电池的电芯可以是通过将集流体、隔膜和正极片按顺序层叠设置而形成的层叠结构体,也可以是通过将集流体、隔膜和正极片按顺序层叠后经卷绕而形成的卷绕结构体。The battery core of the negative-electrode-less sodium metal battery may be a laminated structure formed by stacking a current collector, a separator, and a positive electrode sheet in sequence, or it may be a stacked structure by stacking a current collector, a separator, and a positive electrode sheet in order and then rolling. A coiled structure formed by winding.
<正极片><Positive sheet>
所述正极片可以为本领域常规的正极片,例如,所述正极片包括正极集流体和活性材料层;所述活性材料层涂覆在所述正极集流体表面;所述活性材料层包括活性物质。The positive electrode sheet may be a conventional positive electrode sheet in the art. For example, the positive electrode sheet includes a positive electrode current collector and an active material layer; the active material layer is coated on the surface of the positive electrode current collector; the active material layer includes an active material layer. substance.
在一实例中,所述正极片中的活性物质包括普鲁士蓝类材料、聚阴离子型材料和过渡金属层状氧化物中的一种或多种。In one example, the active material in the positive electrode sheet includes one or more of Prussian blue materials, polyanionic materials, and transition metal layered oxides.
在一实例中,所述过渡金属层状氧化物例如选自NaCoO2、Na2/3[Cu1/3Mn2/3]O2、Na2/3[Fe1/3Mn2/3]O2、Na2/3[Li1/3Ni2/3]O2、Na[Ni0.5Co0.5]O2、Na7/9[Cu2/9Fe1/9Mn2/3]O2、Na2/3[Li1/3Mn1/2Ti1/6]O2、Na[Ni0.5Fe0.5]O2、Na[Co0.5Fe0.5]O2、Na[Ni1/3Fe1/3Mn1/3]O2和Na[Cu1/9Ni2/9Fe1/3Mn1/3]O2中的一种或多种。In one example, the transition metal layered oxide is selected from NaCoO 2 , Na 2/3 [Cu 1/3 Mn 2/3 ]O 2 , Na 2/3 [Fe 1/3 Mn 2/3 ] O 2 , Na 2/3 [Li 1/3 Ni 2/3 ]O 2 , Na [Ni 0.5 Co 0.5 ]O 2 , Na 7/9 [Cu 2/9 Fe 1/9 Mn 2/3 ]O 2 , Na 2/3 [Li 1/3 Mn 1/2 Ti 1/6 ]O 2 , Na[Ni 0.5 Fe 0.5 ]O 2 , Na[Co 0.5 Fe 0.5 ]O 2 , Na[Ni 1/3 Fe 1 /3 Mn 1/3 ]O 2 and Na[Cu 1/9 Ni 2/9 Fe 1/3 Mn 1/3 ]O 2 .
在一实例中,所述普鲁士蓝类材料的化学式为AxM[Fe(CN)6]y,其中,A为碱金属阳离子,M为过渡金属阳离子,1≤x≤2,0.9≤y≤1。In one example, the chemical formula of the Prussian blue material is A x M[Fe(CN) 6]y , where A is an alkali metal cation, M is a transition metal cation, 1≤x≤2, 0.9≤y≤ 1.
在一实例中,所述普鲁士蓝类材料还带有结晶水。In one example, the Prussian blue material also contains crystal water.
A具体的可以为Li、Na、K、Rb、Cs或Fr。A specifically can be Li, Na, K, Rb, Cs or Fr.
M具体的可以为Sc、Ti、V、Cr、Mn、Fe、Co、Ni、Cu、Zr和Mo中的一种或多种。 Specifically, M may be one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zr and Mo.
在一实例中,所述普鲁士蓝类材料选自LiFe2(CN)6、LiCoFe(CN)6、LiMnFe(CN)6、NaFe2(CN)6、KFe2(CN)6、NaCuFe(CN)6、NaNiFe(CN)6、Na2Fe2(CN)6、Na2MnFe(CN)6、Na2CoFe(CN)6和Na2NiFe(CN)6中的一种或多种。In one example, the Prussian blue material is selected from LiFe 2 (CN) 6 , LiCoFe(CN) 6 , LiMnFe(CN) 6 , NaFe 2 (CN) 6 , KFe 2 (CN) 6 , NaCuFe(CN) 6. One or more of NaNiFe(CN) 6 , Na 2 Fe 2 (CN) 6 , Na 2 MnFe(CN) 6 , Na 2 CoFe(CN) 6 and Na 2 NiFe(CN) 6 .
在一实例中,所述聚阴离子型材料的化学式为A’x’M’y’(Xn’Om)zFw,其中,A’为Li或Na,M’为可变价态的过渡金属离子中一种或多种,X为P、S、V或Si,且x’≥1,y’>0,z≥1,w≥0,n’和m取值符合电荷守恒原则。In one example, the chemical formula of the polyanionic material is A'x'M'y' (X n' O m ) z F w , where A' is Li or Na, and M' is a transition of a variable valence state One or more metal ions, X is P, S, V or Si, and x'≥1, y'>0, z≥1, w≥0, the values of n' and m comply with the principle of charge conservation.
在一实例中,M’为Ti、Fe或Mn。In one example, M' is Ti, Fe or Mn.
在一实例中,所述聚阴离子型材料选自NaFePO4、Na3V2(PO4)3、Na2MnP2O7、Na2FeP2O7和Na2FePO4F中的一种或多种。In one example, the polyanionic material is selected from one of NaFePO 4 , Na 3 V 2 (PO 4 ) 3 , Na 2 MnP 2 O 7 , Na 2 FeP 2 O 7 and Na 2 FePO 4 F or Various.
在一实例中,所述普鲁士蓝类材料的中值粒径Dv50为1μm~15μm(例如,1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm)。所述中值粒径可以采用激光粒度仪测试得到。In one example, the Prussian blue material has a median particle diameter D v 50 of 1 μm to 15 μm (for example, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13μm, 14μm, 15μm). The median particle size can be measured using a laser particle size analyzer.
在一实例中,所述聚阴离子型材料的中值粒径Dv50为1μm~10μm(例如,1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm)。所述中值粒径可以采用激光粒度仪测试得到。In one example, the median particle diameter D v 50 of the polyanionic material is 1 μm to 10 μm (eg, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm). The median particle size can be measured using a laser particle size analyzer.
在一实例中,所述正极片用于无负极钠金属电池。In one example, the positive electrode sheet is used in a sodium metal battery without anode.
在一实例中,所述正极片中的活性材料层还包括第二导电剂和第三粘结剂。In one example, the active material layer in the positive electrode sheet further includes a second conductive agent and a third binder.
在一实例中,所述第二导电剂包括,但不限于:基于碳的材料、基于金属的材料、导电聚合物。In an example, the second conductive agent includes, but is not limited to: carbon-based materials, metal-based materials, and conductive polymers.
在一实例中,所述基于碳的材料选自天然石墨、人造石墨、石墨烯、碳黑、乙炔黑、科琴黑和碳纤维中的一种或多种。In one example, the carbon-based material is selected from one or more of natural graphite, artificial graphite, graphene, carbon black, acetylene black, Ketjen black and carbon fiber.
在一实例中,所述基于金属的材料选自金属粉、金属纤维、铜、镍、铝、银。In one example, the metal-based material is selected from metal powder, metal fiber, copper, nickel, aluminum, and silver.
在一实例中,所述导电聚合物为聚亚苯基衍生物。In one example, the conductive polymer is a polyphenylene derivative.
在一实例中,所述第三粘结剂包括,但不限于:聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、丁苯橡胶(SBR)、丁腈橡胶(NBR)、水系丙烯酸树脂、聚乙烯醇、聚乙烯醇缩丁醛、聚氨酯、氟化橡胶、羧甲基纤维素(CMC)、聚丙烯酸(PAA)。In one example, the third binder includes, but is not limited to: polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), styrene-butadiene rubber (SBR), nitrile rubber (NBR), water-based acrylic Resin, polyvinyl alcohol, polyvinyl butyral, polyurethane, fluorinated rubber, carboxymethylcellulose (CMC), polyacrylic acid (PAA).
在一实例中,以所述活性材料层的总重量为基准,所述活性物质的重量含量为75wt%~98wt%(例如,75wt%、80wt%、82wt%、85wt%、90wt%、95wt%、96wt%、98wt%),所述第二导电剂的重量含量为1wt%~15wt%(例如,1wt%、2wt%、5wt%、10wt%、15wt%),所述第三粘结剂的重量含量为1wt%~10wt%(例如,1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%)。 In one example, based on the total weight of the active material layer, the weight content of the active material is 75wt% to 98wt% (for example, 75wt%, 80wt%, 82wt%, 85wt%, 90wt%, 95wt% , 96wt%, 98wt%), the weight content of the second conductive agent is 1wt% ~ 15wt% (for example, 1wt%, 2wt%, 5wt%, 10wt%, 15wt%), the third binder has The weight content is 1 to 10 wt% (for example, 1 wt%, 2 wt%, 3 wt%, 4 wt%, 5 wt%, 6 wt%, 7 wt%, 8 wt%, 9 wt%, 10 wt%).
在一优选实例中,以所述活性材料层的总重量为基准,所述活性物质的重量含量为82wt%~96wt%,所述第二导电剂的重量含量为2wt%~10wt%,所述第三粘结剂的重量含量为2wt%~8wt%。In a preferred example, based on the total weight of the active material layer, the weight content of the active material is 82wt%~96wt%, the weight content of the second conductive agent is 2wt%~10wt%, and the The weight content of the third binder is 2wt% to 8wt%.
在一实例中,所述正极集流体包括,但不限于:铝箔,涂炭铝箔、打孔铝箔、不锈钢箔和覆有导电金属的聚合物基底中的一种或多种。In one example, the positive electrode current collector includes, but is not limited to, one or more of aluminum foil, carbon-coated aluminum foil, perforated aluminum foil, stainless steel foil, and polymer substrate covered with conductive metal.
所述正极片可以按照本领域常规方法制备。通常将活性物质及可选的第二导电剂、第三粘结剂分散于溶剂(例如NMP)中,形成均匀的正极浆料,将正极浆料涂覆在集流体上,经烘干等工序后,得到正极片。The positive electrode sheet can be prepared according to conventional methods in the art. Usually, the active material and optional second conductive agent and third binder are dispersed in a solvent (such as NMP) to form a uniform positive electrode slurry. The positive electrode slurry is coated on the current collector and dried through processes such as Finally, the positive electrode sheet is obtained.
<隔膜><Diaphragm>
所述隔膜可以为本领域常规的隔膜,例如,所述隔膜为聚丙烯隔膜(PP)、聚乙烯隔膜(PE)、聚丙烯/聚乙烯双层复合膜(PP/PE)、聚丙烯/聚乙烯/聚丙烯三层复合膜(PP/PE/PP)、聚酰亚胺静电纺丝隔膜(PI)、纤维素无纺布隔膜、聚对苯二甲酸乙二醇酯无纺布隔膜(PET)、带陶瓷涂层的隔膜中的一种。The separator may be a conventional separator in the art. For example, the separator may be a polypropylene separator (PP), a polyethylene separator (PE), a polypropylene/polyethylene double-layer composite film (PP/PE), a polypropylene/polyethylene separator. Ethylene/polypropylene three-layer composite film (PP/PE/PP), polyimide electrospun separator (PI), cellulose non-woven separator, polyethylene terephthalate non-woven separator (PET) ), one of the ceramic-coated diaphragms.
所述隔膜是介于所述正极片和所述集流体之间起隔离的作用。The separator plays an isolation role between the positive electrode sheet and the current collector.
下文将结合具体实施例对本公开做更进一步的详细说明。应当理解,下列实施例仅为示例性地说明和解释本公开,而不应被解释为对本公开保护范围的限制。凡基于本公开上述内容所实现的技术均涵盖在本公开旨在保护的范围内。The present disclosure will be described in further detail below with reference to specific embodiments. It should be understood that the following examples are only illustrative and explain the present disclosure, and should not be construed as limiting the scope of the present disclosure. All technologies implemented based on the above contents of this disclosure are covered by the scope of protection intended by this disclosure.
下述实施例中所使用的实验方法如无特殊说明,均为常规方法;下述实施例中所用的试剂、材料等,如无特殊说明,均可从商业途径得到。The experimental methods used in the following examples are conventional methods unless otherwise specified; the reagents, materials, etc. used in the following examples can be obtained from commercial sources unless otherwise specified.
为了简便,本公开仅明确地公开了一些数值范围。然而,任意下限可以与任何上限组合形成未明确记载的范围;以及任意下限可以与其它下限组合形成未明确记载的范围,同样任意上限可以与任意其它上限组合形成未明确记载的范围。此外,尽管未明确记载,但是范围端点间的每个点或单个数值都包含在该范围内。因而,每个点或单个数值可以作为自身的下限或上限与任意其它点或单个数值组合或与其它下限或上限组合形成未明确记载的范围。For simplicity, this disclosure explicitly discloses only certain numerical ranges. However, any lower limit can be combined with any upper limit to form an unexpressed range; and any lower limit can be combined with other lower limits to form an unexpressed range, and likewise any upper limit can be combined with any other upper limit to form an unexpressed range. In addition, although not explicitly stated, every point or individual value between the endpoints of a range is included in the range. Thus, each point or single value may serve as a lower or upper limit on its own in combination with any other point or single value or with other lower or upper limits to form a range not expressly recited.
在本文的描述中,需要说明的是,除非另有说明,“以上”、“以下”为包含本数,“一种或多种”中“多种”的含义是两个以上。In the description of this article, it should be noted that, unless otherwise stated, "above" and "below" are inclusive, and "multiple" in "one or more" means two or more.
本公开的发明内容并不意欲描述本公开中的每个公开的实施方式或每种实现方式。如下描述更具体地举例说明示例性实施方式。在整篇申请中的多处,通过一系列实施例提供了指导,这些实施例可以以各种组合形式使用。在各个实例中,列举仅作为代表性组,不应解释为穷举。This summary of the present disclosure is not intended to describe each disclosed embodiment or every implementation in the disclosure. The following description illustrates exemplary embodiments in more detail. At various points throughout this application, guidance is provided through a series of examples, which may be used in various combinations. In each instance, the enumerations are representative only and should not be construed as exhaustive.
实施例I组 Example Group I
该I组实施例用于说明本公开的包括内嵌亲钠颗粒的碳材料的集流体和无负极钠金属电池。This Group I example is used to illustrate the current collector and anode-free sodium metal battery of the present disclosure including a carbon material embedded with sodium-philic particles.
示例性地,实施例和对比例提及的单空腔结构是利用硅基模板法制备得到,可以通过调整模板的浓度调整碳微粒的孔隙率。Illustratively, the single-cavity structures mentioned in the Examples and Comparative Examples are prepared using a silicon-based template method, and the porosity of the carbon particles can be adjusted by adjusting the concentration of the template.
示例性地,实施例和对比例提及的不规则多孔结构是利用软模板法制备得到,如使用阳离子表面活性剂十六烷基三甲基溴化铵为模板剂在碳基前驱体中,在高温碳化过程形成不规则的多孔结构。Illustratively, the irregular porous structures mentioned in the examples and comparative examples are prepared using a soft template method, such as using the cationic surfactant cetyltrimethylammonium bromide as a template in a carbon-based precursor, An irregular porous structure is formed during the high-temperature carbonization process.
示例性地,实施例和对比例提及的规则多孔结构规则是利用硬模板法制备得到,如密堆积排列的聚苯乙烯小球,二氧化硅小球作为模板剂,在碳化后去除模板剂即可获取得到有序孔结构的碳微粒。Illustratively, the regular porous structure rules mentioned in the Examples and Comparative Examples are prepared by using a hard template method, such as closely packed polystyrene beads and silica beads as template agents, and the template agents are removed after carbonization. Carbon particles with an ordered pore structure can be obtained.
示例性地,实施例和对比例提及的亲钠颗粒的制备方法如下:Illustratively, the preparation method of the sodium-philic particles mentioned in the Examples and Comparative Examples is as follows:
金和银金属单质采用盐溶液浸泡结合溶液还原法;Gold and silver metal elements are soaked in salt solution combined with solution reduction method;
Zn、Bi、Sb、Sn金属单质采用盐溶液浸泡结合热还原法制备,将具有空心结构和/或多孔结构的碳微粒分散在金属盐溶液中,过滤后烘干,随后在还原性气氛中高温热处理制备得到嵌在多孔碳孔结构内的金属单质颗粒;Zn, Bi, Sb, and Sn metal elements are prepared by soaking in salt solution combined with thermal reduction method. Carbon particles with hollow structure and/or porous structure are dispersed in the metal salt solution, filtered, dried, and then heated at high temperature in a reducing atmosphere. Heat treatment prepares elemental metal particles embedded in a porous carbon pore structure;
ZnO采用盐溶液浸泡结合热处理法制备,将具有空心结构和/或多孔结构的碳微粒分散在金属盐溶液中,过滤后烘干,随后在氧气气氛中高温热处理制备得到嵌在多孔碳孔结构内的ZnO纳米颗粒。此外,通过金属盐的浓度或者反应时间调控生成的亲钠颗粒的粒径。ZnO is prepared by soaking in a salt solution combined with heat treatment. Carbon particles with hollow structures and/or porous structures are dispersed in a metal salt solution, filtered and dried, and then heat treated at high temperature in an oxygen atmosphere to prepare a porous carbon pore structure embedded in it. of ZnO nanoparticles. In addition, the particle size of the generated sodium-philic particles is controlled by the concentration of the metal salt or the reaction time.
实施例I1Example I1
(1)内嵌亲钠颗粒的碳材料的制备(1) Preparation of carbon materials embedded with sodium-philic particles
将4mL四乙氧基硅烷加入到50mL乙醇和10mL去离子水混合溶液中。搅拌10分钟后,将2mL28wt%的氨水滴加到上述溶液中。再搅拌30min后,向溶液中加入0.3g间苯二酚和0.4mL甲醛,随后常温搅拌36h。将沉淀物离心并用去离子水洗涤3次。粉末在80℃干燥后进行高温碳化(800℃/4h,氩气气氛)。最后,在蚀刻二氧化硅芯(在5wt%HF溶液中搅拌5小时)后获得单空腔结构的碳微球。Add 4 mL of tetraethoxysilane to a mixed solution of 50 mL of ethanol and 10 mL of deionized water. After stirring for 10 minutes, 2 mL of 28 wt% ammonia water was added dropwise to the above solution. After stirring for another 30 min, 0.3 g of resorcinol and 0.4 mL of formaldehyde were added to the solution, and then stirred at room temperature for 36 h. The pellet was centrifuged and washed three times with deionized water. The powder was dried at 80°C and then carbonized at high temperature (800°C/4h, argon atmosphere). Finally, carbon microspheres with a single cavity structure were obtained after etching the silica core (stirring in 5 wt% HF solution for 5 hours).
将5g单空腔结构的碳微球分散至100mL 0.3mM的氯金酸水溶液中,分散均匀后加热至65℃,加入8mL 1.0wt%柠檬酸钠水溶液。随后将溶液温度增加到80℃并反应20min。冷却,去离子水洗涤过滤后烘干,得到内嵌金纳米颗粒的空心碳微球。Disperse 5g of carbon microspheres with a single cavity structure into 100mL of 0.3mM chloroauric acid aqueous solution. After evenly dispersed, heat to 65°C and add 8mL of 1.0wt% sodium citrate aqueous solution. Then the solution temperature was increased to 80°C and reacted for 20 min. Cool, wash, filter and dry with deionized water to obtain hollow carbon microspheres embedded with gold nanoparticles.
(2)集流体的制备(2) Preparation of current collector
按重量比95:0.5:2.5:2的质量配比,称取步骤(1)得到的内嵌亲钠颗粒的 具有空心结构和/或多孔结构的碳材料、导电剂炭黑(Super P)、粘结剂丁苯橡胶(SBR)、增稠剂羧甲基纤维素钠(CMC),将粉料混合均匀后加入适量的去离子水中,充分搅拌形成均匀的浆状,将浆料涂覆在铝箔上,然后经烘干,辊压,裁切,得到集流体。According to the mass ratio of 95:0.5:2.5:2, weigh the embedded sodium-philic particles obtained in step (1). Carbon materials with hollow structure and/or porous structure, conductive agent carbon black (Super P), binder styrene-butadiene rubber (SBR), thickener sodium carboxymethylcellulose (CMC), mix the powder evenly Add an appropriate amount of deionized water, stir thoroughly to form a uniform slurry, apply the slurry on aluminum foil, and then dry, roll, and cut to obtain a current collector.
(3)正极片制备(3) Preparation of positive electrode sheet
称取正极活性物质(Na[Ni1/3Fe1/3Mn1/3]O2)、第三粘结剂(PVDF)、第二导电剂炭黑(Super P)按95:2.5:2.5的质量比混合,再加入适量的N-甲基吡咯烷酮(NMP)充分搅拌形成均匀的浆料,将浆料涂覆在正极集流体涂炭铝箔上,然后经烘干,辊压,分切,得到正极片。Weigh the positive electrode active material (Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 ), the third binder (PVDF), and the second conductive agent carbon black (Super P) according to 95:2.5:2.5 Mix with a mass ratio of Positive plate.
(4)隔膜的制备(4) Preparation of separator
选择7μm湿法聚乙烯隔膜作为基材,先在基材的一个表面涂2μm厚的氧化铝陶瓷涂层,然后再在隔膜两侧分别涂厚度为1μm的PVDF-HFP胶层,得到总厚度为11μm的隔膜,分切为所需宽度备用。Select a 7 μm wet polyethylene separator as the base material. First apply a 2 μm thick alumina ceramic coating on one surface of the base material, and then apply a PVDF-HFP adhesive layer with a thickness of 1 μm on both sides of the separator. The total thickness is 11μm separator, cut into required widths for later use.
(5)电解液制备(5) Electrolyte preparation
在含水量<1ppm的充有氩气的手套箱中,将碳酸乙烯酯(EC)、碳酸丙烯酯(PC)、碳酸二乙酯(DEC)按照质量比0.5:1.5:1.5混合,加入浓度为1.0mol/L的六氟磷酸钠(NaPF6),搅拌均匀,再加入1.0wt%的硝酸钠(NaNO3),继续充分搅拌均匀后得到电解液。In an argon-filled glove box with a water content of <1 ppm, mix ethylene carbonate (EC), propylene carbonate (PC), and diethyl carbonate (DEC) at a mass ratio of 0.5:1.5:1.5, adding a concentration of 1.0mol/L sodium hexafluorophosphate (NaPF 6 ), stir evenly, then add 1.0wt% sodium nitrate (NaNO 3 ), continue stirring fully, and obtain an electrolyte.
(6)无负极钠金属电池的制备(6) Preparation of sodium metal battery without negative electrode
将步骤(2)的集流体、步骤(4)的隔膜和步骤(3)的正极片按顺序叠好,使隔离膜处于正极片和集流体中间,然后经过焊接极耳以及卷绕得到卷芯,然后将卷芯置于铝塑膜包装袋中,最后注入上述电解液并经过真空密封、静置、化成、整形等工序,即可制备得到无负极钠金属电池。Stack the current collector of step (2), the separator of step (4) and the positive electrode sheet of step (3) in order so that the separator is between the positive electrode sheet and the current collector, and then weld the tabs and wind to obtain the winding core , then place the roll core in an aluminum-plastic film packaging bag, and finally inject the above-mentioned electrolyte and go through processes such as vacuum sealing, standing, forming, and shaping to prepare a sodium metal battery without anode.
其他实施例和对比例Other Examples and Comparative Examples
具体工艺参考实施例I1,所不同的是,亲钠颗粒的种类、粒径和重量含量、具有空心结构和/或多孔结构的碳微粒的结构、粒径和孔隙率以及涂层厚度,具体详见表1。Refer to Example I1 for the specific process. The difference is the type, particle size and weight content of the sodium-philic particles, the structure, particle size and porosity of the carbon particles with a hollow structure and/or porous structure, and the coating thickness. The specific details are See Table 1.
其中,对比例I3中的金属纳米颗粒分散在实心纳米结构中,是通过将金属盐分散在碳材料前驱体中,同步热处理碳化还原制备得到。如可以将醋酸锌溶液分散在聚丙烯腈浆液中,通过在还原气氛下热处理,制备得到金属锌纳米粒子分布在实心碳材料中的复合材料。Among them, the metal nanoparticles in Comparative Example I3 are dispersed in a solid nanostructure and are prepared by dispersing a metal salt in a carbon material precursor and performing simultaneous heat treatment and carbonization reduction. For example, zinc acetate solution can be dispersed in polyacrylonitrile slurry and heat treated in a reducing atmosphere to prepare a composite material in which metallic zinc nanoparticles are distributed in solid carbon materials.
表1实施例I组中实施例和对比例中内嵌亲钠颗粒的碳材料的组成和结构
Table 1 Composition and structure of carbon materials embedded with sodium-philic particles in Examples and Comparative Examples in Group I of Examples
实施例II组Example Group II
实施例II1Example II1
(1)集流体制备(1) Current collector preparation
按重量比1:1的质量配比,称取PVDF和Al2O3粉末,将粉料混合均匀后加入适量的N-甲基吡咯烷酮(NMP),充分搅拌形成均匀的浆状,通过移动挤压涂布的方式,将浆料涂覆在铝箔(宽度为380mm)上。台阶的形状参数如下:波纹状台阶涂层,L=0.5W=190mm,W1=350mm,W2=3mm,H2=30μm。然后经烘干,辊压,裁切,得到集流体。Weigh the PVDF and Al 2 O 3 powders at a weight ratio of 1:1, mix the powders evenly, add an appropriate amount of N-methylpyrrolidone (NMP), stir thoroughly to form a uniform slurry, and squeeze by moving The slurry is coated on aluminum foil (width 380mm) by pressure coating. The shape parameters of the steps are as follows: corrugated step coating, L=0.5W=190mm, W1=350mm, W2=3mm, H2=30μm. Then it is dried, rolled, and cut to obtain a current collector.
(2)正极片制备(2) Preparation of positive electrode sheet
称取正极活性物质(Na[Ni1/3Fe1/3Mn1/3]O2)、第三粘结剂(PVDF)、第二导电剂炭黑(SuperP)按95:2.5:2.5的质量比混合,再加入适量的N-甲基吡咯烷酮(NMP)充分搅拌形成均匀的浆料,将浆料涂覆在正极集流体涂炭铝箔上,然后经烘干,辊压,分切,得到正极片,设计面容量为2.5mAh/cm2。Weigh the positive electrode active material (Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 ), the third binder (PVDF), and the second conductive agent carbon black (SuperP) according to 95:2.5:2.5 Mass ratio mixing, then add an appropriate amount of N-methylpyrrolidone (NMP) and stir thoroughly to form a uniform slurry. The slurry is coated on the positive electrode current collector carbon-coated aluminum foil, and then dried, rolled, and cut to obtain the positive electrode. chip, the design surface capacity is 2.5mAh/cm 2 .
(3)隔膜的制备(3) Preparation of separator
选择9μm湿法聚乙烯隔膜作为基材,先在基材的一个表面涂2μm厚的氧化铝陶瓷涂层,然后再在隔膜两侧分别涂厚度为1μm的PVDF-HFP胶层,得到总厚度为13μm的隔膜,分切为所需宽度备用。Select a 9 μm wet polyethylene separator as the base material. First apply a 2 μm thick alumina ceramic coating on one surface of the base material, and then apply a PVDF-HFP adhesive layer with a thickness of 1 μm on both sides of the separator. The total thickness is 13μm separator, cut into required widths for later use.
(4)电解液制备(4) Electrolyte preparation
在含水量<1ppm的充有氩气的手套箱中,将碳酸乙烯酯(EC)、碳酸丙烯酯 (PC)、碳酸二乙酯(DEC)按照质量比0.5:1.5:1.5混合,加入浓度为1mol/L的六氟磷酸钠(NaPF6),搅拌均匀,再加入1wt%的硝酸钠(NaNO3),继续充分搅拌均匀后得到电解液。In an argon-filled glove box with a moisture content <1 ppm, place ethylene carbonate (EC), propylene carbonate (PC) and diethyl carbonate (DEC) are mixed according to the mass ratio of 0.5:1.5:1.5, add sodium hexafluorophosphate (NaPF 6 ) with a concentration of 1 mol/L, stir evenly, and then add 1wt% sodium nitrate (NaNO 3 ), continue to stir thoroughly and obtain the electrolyte.
(5)无负极钠金属电池的制备(5) Preparation of sodium metal battery without negative electrode
将步骤(1)的集流体、步骤(3)的隔膜和步骤(2)的正极片按顺序叠好,使隔离膜处于正极片和集流体中间,然后经过焊接极耳以及卷绕得到卷芯,然后将卷芯置于铝塑膜包装袋中,最后注入上述电解液并经过真空密封、静置、化成、整形等工序,即可制备得到无负极钠金属电池。Stack the current collector of step (1), the separator of step (3) and the positive electrode sheet of step (2) in order so that the separator is between the positive electrode sheet and the current collector, and then weld the tabs and wind to obtain the winding core , then place the roll core in an aluminum-plastic film packaging bag, and finally inject the above-mentioned electrolyte and go through processes such as vacuum sealing, standing, forming, and shaping to prepare a sodium metal battery without anode.
其他实施例和对比例Other Examples and Comparative Examples
参照实施例II1,所不同的是,台阶涂层的形貌不同,具体如表2所示。Referring to Example II1, the difference is that the morphology of the step coating is different, as shown in Table 2.
表2实施例II组中实施例和对比例中台阶涂层的形貌
Table 2 Morphology of step coatings in Examples and Comparative Examples in Example II Group
测试例test case
(1)首圈库伦效率测试(1) First lap Coulomb efficiency test
将无负极钠金属电池置于25℃下,以0.5C恒流充电至上限电压(4.0V),然后以4.0V恒压充电至电流为0.05C,静置5分钟;接着以0.5C恒流放电至电压为2.0V,记录放电容量即为首圈放电容量;首圈库伦效率为首圈放电比容量与充电比容量的比值。Place the sodium metal battery without negative electrode at 25℃, charge it to the upper limit voltage (4.0V) at a constant current of 0.5C, then charge it at a constant voltage of 4.0V until the current is 0.05C, and let it stand for 5 minutes; then charge it at a constant current of 0.5C Discharge until the voltage is 2.0V, and the recorded discharge capacity is the discharge capacity of the first cycle; the Coulombic efficiency of the first cycle is the ratio of the specific discharge capacity and the specific charge capacity of the first cycle.
(2)体积变化率测试(2) Volume change rate test
测试原始电芯的厚度,记为h1,然后在25℃下,以0.5C恒流充电至上限电压(4.0V),然后以4.0V恒压充电至电流为0.05C,静置5分钟后,在测试电芯厚度,记为h2。体积变化率=h2/h1*100%。 Test the thickness of the original battery cell, recorded as h1, then charge it at 25°C with a constant current of 0.5C to the upper limit voltage (4.0V), then charge it with a constant voltage of 4.0V until the current is 0.05C, and let it sit for 5 minutes. When testing the cell thickness, record it as h2. Volume change rate=h2/h1*100%.
(3)常温循环容量保持率测试(3)Normal temperature cycle capacity retention test
将无负极钠金属电池置于25℃下,以0.5C恒流充电至上限电压(4.0V),然后以4.0V恒压充电至电流为0.05C,静置5分钟;接着以0.5C恒流放电至电压为2.0V,静置5分钟,此为一个充放电循环。如此充电/放电,记录第100圈循环后的放电容量与首圈放电容量的比值,即为100圈容量保持率。Place the sodium metal battery without negative electrode at 25℃, charge it to the upper limit voltage (4.0V) at a constant current of 0.5C, then charge it at a constant voltage of 4.0V until the current is 0.05C, and let it stand for 5 minutes; then charge it at a constant current of 0.5C Discharge until the voltage is 2.0V and let it sit for 5 minutes. This is a charge and discharge cycle. Charge/discharge in this way, and record the ratio of the discharge capacity after the 100th cycle to the discharge capacity of the first cycle, which is the 100-cycle capacity retention rate.
表3实施例I组中不同实施例和对比例的电化学性能
Table 3 Electrochemical properties of different examples and comparative examples in Example Group I
对表3的结果分析如下:The analysis of the results in Table 3 is as follows:
根据实施例I1、I2、I3、I4、I5和I6可知,亲钠颗粒的粒径较小更有利于钠的可逆沉积;显著改善电池的循环性能;相对于不规则的多孔结构,规则孔结构在引导金属钠沉积和缓解体积膨胀方面更具有优势,这是由于规则的孔结构大多是连通的,孔隙利用率更高。According to Examples I1, I2, I3, I4, I5 and I6, it can be seen that the smaller particle size of the sodium-philic particles is more conducive to the reversible deposition of sodium; significantly improves the cycle performance of the battery; compared with the irregular porous structure, the regular pore structure It has more advantages in guiding the deposition of metallic sodium and mitigating volume expansion. This is because the regular pore structure is mostly connected and the pore utilization rate is higher.
从对比例I1-I4、实施例I5、I6和I8的结果可知,在缺乏亲钠颗粒,或者亲钠颗粒尺寸过大,或者碳材料为实心结构时,涂层对无负极钠金属电池的优化能力有限。这主要是因为亲钠颗粒粒径过大,导致表面暴露的相对活性位点减少,在促进钠金属沉积方面的作用很弱;而且,当涂层的厚度过厚时,碳材料的表面积过大,存在的表面副反应过多,导致库伦效率减低。From the results of Comparative Examples I1-I4, Examples I5, I6 and I8, it can be seen that when there is a lack of sodium-philic particles, or the size of the sodium-philic particles is too large, or the carbon material has a solid structure, the coating can optimize the negative electrode-free sodium metal battery. limited ability. This is mainly because the particle size of the sodium-philic particles is too large, resulting in a reduction in the relatively active sites exposed on the surface, and has a weak effect in promoting sodium metal deposition; moreover, when the thickness of the coating is too thick, the surface area of the carbon material is too large , there are too many surface side reactions, resulting in reduced Coulombic efficiency.
表4实施例II组不同实施例和对比例的电化学性能
Table 4 Electrochemical properties of different examples and comparative examples in Example II Group
对表2和表4的结果分析如下:The analysis of the results in Table 2 and Table 4 is as follows:
对比上述实施例II1、II3和II4可知,相对于直线锯齿状结构,普通波纹和具有规则正弦状结构的台阶的优化效果更佳。这可能归因与直线锯齿状结构在拐点处存在尖端,容易引起尖端放电而产生金属枝晶,不利于金属钠的均匀沉积。Comparing the above-mentioned Examples II1, II3 and II4, it can be seen that compared with the linear zigzag structure, the optimization effect of ordinary corrugations and steps with a regular sinusoidal structure is better. This may be attributed to the fact that the linear zigzag structure has a tip at the inflection point, which can easily cause tip discharge and produce metal dendrites, which is not conducive to the uniform deposition of metallic sodium.
对比上述实施例II3和II6、对比例II1和II2可知,台阶涂层的波纹周期长度适中较好,过大的间距起不到很好的支撑作用,而太密的台阶分布会影响金属钠的沉积。Comparing the above-mentioned Examples II3 and II6, and Comparative Examples II1 and II2, it can be seen that the corrugation period length of the step coating is moderate and better. Excessive spacing will not provide good support, and too dense step distribution will affect the strength of metallic sodium. deposition.
此外,若是选择非波纹状或非锯齿状的直线型台阶涂层,由于该直线型台阶涂层的位置一般是固定在集流体两侧,会导致在卷芯中两侧的厚度由于累积堆叠,明显厚于中间部位的厚度,易使得中间部位形成镂空结构,结构稳定性欠缺,导致在转移电芯过程易使电芯受力变形,致使内部集流体打皱,不利于钠金属的均匀沉积,影响电池的性能。In addition, if you choose a non-corrugated or non-serrated linear step coating, since the position of the linear step coating is generally fixed on both sides of the current collector, the thickness on both sides of the core will be stacked due to accumulation. If the thickness is significantly thicker than the middle part, it is easy to form a hollow structure in the middle part, and the structural stability is lacking. As a result, the battery core is easily deformed by force during the transfer process, causing the internal current collector to wrinkle, which is not conducive to the uniform deposition of sodium metal. Affect battery performance.
总的来说,一定厚度的波纹状或锯齿状的台阶涂层可以在集流体基材表面形成预留空间,减缓金属钠在反复沉积/溶解过程给电芯带来大的体积变化,稳定电芯结构,提高电池的循环稳定性。重要的是,通过波纹状或锯齿状的台阶形状设计,可以使电芯整体厚度均匀,避免了预留台阶带来的结构扭曲现象,提高预留空间的电芯结构稳定性,有利于进一步提高无负极钠金属电池的电化学性能。In general, a corrugated or zigzag step coating of a certain thickness can form a reserved space on the surface of the current collector substrate, slow down the large volume changes caused by the repeated deposition/dissolution process of metallic sodium to the battery core, and stabilize the battery. core structure to improve the cycle stability of the battery. The important thing is that the corrugated or zigzag step shape design can make the overall thickness of the battery core uniform, avoid the structural distortion caused by the reserved steps, improve the structural stability of the battery core in the reserved space, and help further improve Electrochemical performance of anode-free sodium metal batteries.
以上,对本公开的实施方式进行了说明。但是,本公开不限定于上述实施方式。凡在本公开的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。 The embodiments of the present disclosure have been described above. However, the present disclosure is not limited to the above-described embodiment. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of this disclosure shall be included in the protection scope of this disclosure.
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