WO2023207255A1 - Automatic palletizing unit, automatic palletizing system and lithium carbonate roasting production line - Google Patents
Automatic palletizing unit, automatic palletizing system and lithium carbonate roasting production line Download PDFInfo
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- WO2023207255A1 WO2023207255A1 PCT/CN2023/075333 CN2023075333W WO2023207255A1 WO 2023207255 A1 WO2023207255 A1 WO 2023207255A1 CN 2023075333 W CN2023075333 W CN 2023075333W WO 2023207255 A1 WO2023207255 A1 WO 2023207255A1
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- palletizing
- lane
- automatic
- automatic palletizing
- output
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Definitions
- the invention relates to the technical field of automatic palletizing and handling, and in particular to an automatic palletizing unit, an automatic palletizing system and a lithium carbonate roasting production line.
- the bricks pressed by the press are generally transported to the trolley through the palletizing robot arm.
- the trolley drives to the output lane.
- the trolley drives through the output lane and transports the bricks to the dry burner for burning. system.
- the existing automatic palletizing unit has multiple presses and multiple palletizing robot arms arranged accordingly, but only has one palletizing conveyor lane and one brick conveyor belt, and a palletizing machine is installed on the conveyor lane. Stacked transport trolleys, when one of the transport trolleys fails, the transport trolley needs to be removed so as not to affect the normal operation of the subsequent transport trolleys. In addition, if a press fails, the press The transport trolley at the position will not be able to complete the stacking and transport, which will also affect the transport trolleys behind the transport trolley to transport bricks.
- the purpose of the present invention is to provide an automatic palletizing unit and system, which improves operation and production efficiency by improving the layout of the press and palletizing mechanical arms.
- the technical solutions of the present invention include:
- An automatic palletizing unit including
- a brick pressing unit composed of multiple presses used to press bricks
- Input lane the input lane is used to input unloaded cars
- Output lane the output lane is used to output fully loaded cars
- each palletizing robotic arm is used in conjunction with a press, and the palletizing robotic arm is used to transport bricks to the trolley;
- the overall installation direction of multiple palletizing robotic arms is arranged at an angle to the installation direction of multiple presses, and a conveyor belt is provided between each press and the corresponding palletizing robotic arm;
- a plurality of branch lanes are arranged on the input lane, and each branch lane extends through the conveyor belt and is connected to the output lane through the working station of a palletizing robot arm.
- an automatic palletizing unit of the present invention includes a brick pressing unit composed of multiple presses, an input lane, an output lane, and multiple palletizing robot arms.
- Branch lanes and set up a conveyor belt between each press and the corresponding palletizing manipulator, so that the brick conveying process pressed by each press is relatively independent and does not interfere with each other, reducing the impact of car failure on the work of the entire automatic palletizing unit.
- multiple palletizing robot arms are arranged at an angle, so that the conveyor belt and the branch lane are set at an angle, and when the palletizing robot arm transports bricks to the trolley, its working steering angle is reduced. Reduce the working requirements of the palletizing robot arm, thereby saving costs and improving work efficiency.
- each branch lane and the extension direction of each conveyor belt are arranged perpendicularly.
- the automatic palletizing unit includes:
- a bracket, the bracket includes an overhead platform
- the bracket is arranged above a plurality of branch lanes; and the palletizing robot arm and the conveyor belt are installed above the platform.
- each palletizing robot arm and the corresponding press is used as the extended length of the conveyor belt.
- the automatic palletizing unit also includes:
- the dryer is arranged at the end of the output lane and is used to dry the bricks.
- the dryer is a tunnel dryer, and the installation direction of the dryer and the installation direction of the output lane are perpendicular to each other.
- an automatic palletizing system including:
- the bricks pressed by the automatic palletizing unit are transported by trolleys to the same output lane for output.
- the two sets of automatic palletizing units share an output lane and are symmetrically arranged along the output lane; and a dryer is provided at the end of the output lane.
- the automatic palletizing units are provided with four sets, and the four sets of automatic palletizing units share an output lane and are arranged symmetrically along a center of the output lane; and a dryer is provided at one point of the output lane, The dryer is located between two sets of automatic palletizing units, and the two sets of automatic palletizing units are located on the same side of the output lane.
- a lithium carbonate roasting production line applies the above-mentioned automatic palletizing system.
- Figure 1 is a schematic structural diagram of the automatic palletizing unit in this embodiment
- Figure 2 is a schematic diagram of the state structure of the automatic palletizing unit in this embodiment
- Figure 3 is a schematic structural representation of the automatic palletizing system composed of two automatic palletizing units in this embodiment. picture.
- plural means two or more unless otherwise specified.
- “And/or” describes the relationship between related objects, indicating that there can be three relationships. For example, A and/or B can mean: A exists alone, A and B exist simultaneously, and B exists alone. The character “/” generally indicates that the related objects are in an "or” relationship.
- the existing automatic palletizing unit has multiple presses and multiple corresponding palletizing robot arms, but only A palletizing conveyor lane and a brick conveyor belt are equipped with transport trolleys for palletizing on the conveyor lane.
- the transport trolley needs to be removed so as not to affect the subsequent transport trolleys. Carry out normal work.
- a press fails, the transport trolley at the position of the press will not be able to complete the stacking and transport, which will also affect the transport trolleys behind the transport trolley to transport bricks.
- the technical problem actually solved by the present invention is how to improve the brick stacking and conveying line.
- an automatic palletizing unit includes:
- the brick pressing unit 100 is composed of multiple presses 1.
- the presses 1 are used to press bricks.
- the brick pressing outlet in the material direction;
- Input lane 2 the input lane 2 is used to input unloaded cars
- Output lane 3 which is used to output fully loaded cars
- the input lane 2 and the output lane 3 are located on both sides of the brick pressing unit 100, and the trolleys are used for transporting and stacking bricks;
- each palletizing robotic arm 4 is used in conjunction with a press 1, and the palletizing robotic arm 4 is used to transport bricks to the trolley;
- the plurality of palletizing mechanical arms 4 are arranged in a straight line, which is at a certain angle with the arrangement direction of the plurality of presses 1 in the brick pressing unit 100.
- the plurality of palletizing mechanical arms extend along an oblique direction.
- the straight-line setting direction of the multiple palletizing robotic arms is set at an acute angle with the overall setting direction of the four presses, so that each palletizing robotic arm 4 is set in the four directions of front, rear, left and right.
- Space is used to set a conveyor belt 11 between each press 1 and the corresponding palletizing robot arm 4 in the setting space, or to set an input lane or output corresponding to the palletizing robot arm in the setting space. Lane.
- a plurality of branch lanes 21 are arranged on the input lane 2.
- the above-mentioned installation space can also be used to set the branch lanes 21.
- Each branch lane 21 extends through the conveyor belt 11.
- each press 1 works with a palletizing robot arm 4 to form a production line
- the branch lane 21 and the conveyor belt 11 corresponding to the press 1 are used to form a relatively independent transport channel, so that the bricks pressed by each press 1 pass through Carts are delivered independently.
- An automatic palletizing unit in this embodiment includes a brick pressing unit 100 composed of multiple presses 1, an input lane 2, an output lane 3, and multiple palletizing robot arms 4. There are branch lanes 21, and a conveyor belt 11 is provided between each press 1 and the corresponding palletizing manipulator, so that the brick conveying process pressed by each press 1 is relatively independent and does not interfere with each other, reducing the impact of car failure on the entire
- the influence of the work of the automatic palletizing unit, and the multiple palletizing robot arms 4 are arranged at an angle, so that the conveyor belt 11 and the branch lane 21 are arranged at an angle, and the palletizing robot arm 4 transports the bricks to the trolley. , the working steering angle is reduced, and the working requirements of the palletizing robot arm 4 are reduced, thereby saving costs and improving work efficiency.
- the automatic palletizing unit has a square layout and realizes the rational use of production space.
- the bricks are transported from the conveyor belt 11 to the trolley of the branch lane 21. At this time, the bricks are palletized.
- the working radius of the robotic arm 4 is close to the maximum width of the trolley, and the working range of the palletizing robotic arm 4 is approximately 90°, which reduces the design and use cost of the palletizing robotic arm 4 and increases the efficiency accordingly.
- the automatic palletizing unit includes:
- the bracket 5 includes an overhead platform 51, that is, there is a setting space below the platform 51, which can be used to install equipment and structures;
- the bracket 5 is arranged above the multiple branch lanes 21 so that the cars passing through the branch lanes 21 are transported from below the bracket 5;
- the palletizing robot arm 4 and the conveyor belt 11 are installed above the platform 51 , so that the installation positions of the palletizing robot arm 4 and the conveyor belt 11 will not affect the operation of the trolley on the branch lane 21 .
- the distance between each palletizing robot arm 4 and the corresponding press 1 is used as the installation length of the conveyor belt 11 .
- the length of the conveyor belt 11 is reduced in order to reduce design and use costs and meet the purpose of the automatic palletizing unit;
- the palletizing robot arm 4 is arranged at the end of the conveyor belt 11, so that the press 1 presses The bricks are transported to the end of the corresponding conveyor belt 11, and then transported to the trolley by the palletizing robot arm 4. This can prevent the bricks from crossing the position of the palletizing robot arm 4, causing the palletizing robot arm 4 to be unable to rotate to this position, and the bricks stuck on the output belt.
- the automatic palletizing unit also includes:
- Dryer 6 the dryer 6 is arranged at the end of the output lane 3 and is used to dry the bricks.
- the dryer 6 is a tunnel dryer 6, and the installation direction of the dryer 6 is perpendicular to the installation direction of the output lane 3.
- the purpose is to achieve the overall layout shape of the dryer 6 in the automatic palletizing unit.
- the square shape layout is maintained, so that the automatic palletizing unit can easily realize the overall symmetrical copy to expand the production line, and save the production space.
- an automatic palletizing system including the above-mentioned automatic palletizing unit;
- the bricks pressed by the automatic palletizing unit are transported by trolleys to the same output lane 3 for output.
- the bricks pressed by each press 1 are sent to the working range of the palletizing robot arm 4 through the conveyor belt 11, and the palletizing robot arm 4 clamps and stacks the bricks on the trolley.
- Each press 1 corresponds to the running lane of a trolley.
- the trolley running tracks of each press 1 do not interfere with each other and run independently.
- the trolleys with bricks stacked on both sides go to the output lane 3 in the middle.
- the above-mentioned output lane 3 is a left and right double parking space output lane 3, which is used to adapt to the output of pressed bricks by multiple sets of symmetrically arranged palletizing units.
- the multiple palletizing robot arms 4 are arranged in a straight line, and the angle between the straight line and the arrangement direction of the multiple presses 1 in the brick pressing unit 100 is is an acute angle, so that when the two sets of automatic palletizing units are arranged symmetrically, the output lanes of the two automatic palletizing units are 3 Can be shared or combined.
- the two sets of automatic palletizing units share an output lane 3 and are symmetrically arranged along the output lane 3; and where A dryer 6 is provided at the end of the output lane 3.
- the automatic palletizing units on both sides of the output lane 3 transport the stacked brick trolleys to the middle output lane 3, and transport the fully loaded trolleys to the entrance of the dryer 6 through the output lane 3.
- the dryer 6 is the aforementioned tunnel dryer 6, and the trolley enters the dryer 6 to perform drying work.
- the four sets of automatic palletizing units share an output lane 3 and are arranged symmetrically along a center of the output lane 3; and in the output lane A dryer 6 is provided at one location of 3.
- the dryer 6 is located between two sets of automatic palletizing units, and the two sets of automatic palletizing units are located on the same side of the output lane 3.
- a lithium carbonate roasting production line applies the above-mentioned automatic palletizing system. Since the lithium carbonate roasting production line includes an automatic palletizing system, the automatic palletizing unit consists of The automatic palletizing system, therefore the lithium carbonate roasting production line has all the beneficial effects of the automatic palletizing unit and the automatic palletizing system, which will not be stated one by one here.
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Abstract
Description
本发明涉及自动码垛搬运技术领域,特别涉及一种自动码垛机组、自动码垛系统及碳酸锂焙烧生产线。The invention relates to the technical field of automatic palletizing and handling, and in particular to an automatic palletizing unit, an automatic palletizing system and a lithium carbonate roasting production line.
在碳酸锂焙烧工作阶段应用中,一般通过将压机压制的砖坯通过码垛机械臂搬运至小车上,小车行驶至输出车道上,小车行驶经过输出车道并将砖块运输至干烧器进行烧制。In the application of lithium carbonate roasting working stage, the bricks pressed by the press are generally transported to the trolley through the palletizing robot arm. The trolley drives to the output lane. The trolley drives through the output lane and transports the bricks to the dry burner for burning. system.
在现有技术中,现有的自动码垛机组具有多台压机和对应设置的多个码垛机械臂,但仅有一条码垛输送车道和一条砖坯输送皮带,在输送车道上装设用于码垛的运送小车,在当其中一个运送小车发生故障时,需要将该运送小车拆下,才不会影响后续的运送小车进行正常工作,另外,若一台压机发生故障时,处于该压机位置的运送小车将不会完成码垛进行运送,此时也会影响到该运送小车之后的运送小车进行运送砖坯。In the prior art, the existing automatic palletizing unit has multiple presses and multiple palletizing robot arms arranged accordingly, but only has one palletizing conveyor lane and one brick conveyor belt, and a palletizing machine is installed on the conveyor lane. Stacked transport trolleys, when one of the transport trolleys fails, the transport trolley needs to be removed so as not to affect the normal operation of the subsequent transport trolleys. In addition, if a press fails, the press The transport trolley at the position will not be able to complete the stacking and transport, which will also affect the transport trolleys behind the transport trolley to transport bricks.
发明内容Contents of the invention
本发明的目的是提供一种自动码垛机组及系统,通过对压机与码垛机械臂的设置位置布局改进,从而提高运行及生产效率。The purpose of the present invention is to provide an automatic palletizing unit and system, which improves operation and production efficiency by improving the layout of the press and palletizing mechanical arms.
为了达到上述目的,本发明的技术方案有:In order to achieve the above objects, the technical solutions of the present invention include:
一种自动码垛机组,包括An automatic palletizing unit, including
由多个压机组成的压砖单元,所述压机用于压制砖坯;A brick pressing unit composed of multiple presses used to press bricks;
输入车道,所述输入车道用于输入空载的小车; Input lane, the input lane is used to input unloaded cars;
输出车道,所述输出车道用于输出满载的小车;Output lane, the output lane is used to output fully loaded cars;
多个码垛机械臂,每个码垛机械臂与一个压机配合使用,且所述码垛机械臂用于将砖坯搬运至小车上;Multiple palletizing robotic arms, each palletizing robotic arm is used in conjunction with a press, and the palletizing robotic arm is used to transport bricks to the trolley;
其中,多个码垛机械臂整体的设置方向与多个压机的设置方向呈角度布置,每个压机与对应的码垛机械臂之间均设置有输送皮带;Among them, the overall installation direction of multiple palletizing robotic arms is arranged at an angle to the installation direction of multiple presses, and a conveyor belt is provided between each press and the corresponding palletizing robotic arm;
所述输入车道上布设有多条分支车道,每条分支车道均延伸穿过所述输送皮带,并经过一个码垛机械臂的工作工位连接置输出车道。A plurality of branch lanes are arranged on the input lane, and each branch lane extends through the conveyor belt and is connected to the output lane through the working station of a palletizing robot arm.
与现有技术相比,本发明的一种自动码垛机组,包括由多个压机组成的压砖单元、输入车道、输出车道以及多个码垛机械臂,利用输入车道上布设的多条分支车道,且使每个压机与对应的码垛机械手之间设置输送皮带,从而实现每个压机压制的砖坯输送过程相对独立,互不干涉,减少小车故障导致影响整个自动码垛机组工作的影响,而且多个码垛机械臂的设置位置呈角度布置,从而使输送皮带与分支车道呈角度设置,而使码垛机械臂将砖坯搬运至小车上时,其工作的转向角度减小,降低码垛机械臂的工作要求,从而节省成本,提高工作效率。Compared with the existing technology, an automatic palletizing unit of the present invention includes a brick pressing unit composed of multiple presses, an input lane, an output lane, and multiple palletizing robot arms. Branch lanes, and set up a conveyor belt between each press and the corresponding palletizing manipulator, so that the brick conveying process pressed by each press is relatively independent and does not interfere with each other, reducing the impact of car failure on the work of the entire automatic palletizing unit. In addition, multiple palletizing robot arms are arranged at an angle, so that the conveyor belt and the branch lane are set at an angle, and when the palletizing robot arm transports bricks to the trolley, its working steering angle is reduced. Reduce the working requirements of the palletizing robot arm, thereby saving costs and improving work efficiency.
进一步的,每条分支车道的延伸设置方向与每条输送皮带的延伸设置方向均垂直布设。Further, the extension direction of each branch lane and the extension direction of each conveyor belt are arranged perpendicularly.
进一步的,所述自动码垛机组包括:Further, the automatic palletizing unit includes:
支架,所述支架包括架空设置的平台;A bracket, the bracket includes an overhead platform;
所述支架设置在多条分支车道的上方;且在所述平台的上方安装所述码垛机械臂和输送皮带。The bracket is arranged above a plurality of branch lanes; and the palletizing robot arm and the conveyor belt are installed above the platform.
进一步的,每个码垛机械臂与对应的压机之间的间隔距离作为所述输送皮带的延伸设置长度。 Further, the distance between each palletizing robot arm and the corresponding press is used as the extended length of the conveyor belt.
进一步的,所述自动码垛机组还包括:Further, the automatic palletizing unit also includes:
干燥器,所述干燥器设置在输出车道的末端,且用于干燥砖坯。Dryer, the dryer is arranged at the end of the output lane and is used to dry the bricks.
进一步的,所述干燥器为隧道式干燥器,所述干燥器的设置方向与所述输出车道的设置方向相互垂直。Further, the dryer is a tunnel dryer, and the installation direction of the dryer and the installation direction of the output lane are perpendicular to each other.
作为本发明的一种优选的方案,还提供一种自动码垛系统,包括:As a preferred solution of the present invention, an automatic palletizing system is also provided, including:
如上述的自动码垛机组;Such as the above-mentioned automatic palletizing unit;
所述自动码垛机组设有多套,且多套自动码垛机组共用一条输出车道,多套自动码垛机组沿该输出车道对称设置;There are multiple sets of automatic palletizing units, and the multiple sets of automatic palletizing units share an output lane, and the multiple sets of automatic palletizing units are symmetrically arranged along the output lane;
通过自动码垛机组压制的砖坯均通过小车搬运至同一条输出车道上输出。The bricks pressed by the automatic palletizing unit are transported by trolleys to the same output lane for output.
进一步的,所述自动码垛机组设有两套,两套自动码垛机组共用一条输出车道,并沿该输出车道对称设置;且在所述输出车道的末端设置干燥器。Further, there are two sets of automatic palletizing units, and the two sets of automatic palletizing units share an output lane and are symmetrically arranged along the output lane; and a dryer is provided at the end of the output lane.
进一步的,所述自动码垛机组设有四套,四套自动码垛机组共用一条输出车道,并沿该输出车道的一处中心对称设置;且在所述输出车道的一处设置干燥器,所述干燥器位于两套自动码垛机组之间,且该两套自动码垛机组位于输出车道的同侧。Further, the automatic palletizing units are provided with four sets, and the four sets of automatic palletizing units share an output lane and are arranged symmetrically along a center of the output lane; and a dryer is provided at one point of the output lane, The dryer is located between two sets of automatic palletizing units, and the two sets of automatic palletizing units are located on the same side of the output lane.
作为本发明的另一种优选方案,一种碳酸锂焙烧生产线,所述碳酸锂焙烧生产线应用如上述的自动码垛系统。As another preferred embodiment of the present invention, a lithium carbonate roasting production line applies the above-mentioned automatic palletizing system.
为了更好地理解和实施,下面结合附图详细说明本发明。For better understanding and implementation, the present invention will be described in detail below with reference to the accompanying drawings.
图1是本实施例中的自动码垛机组的结构示意图;Figure 1 is a schematic structural diagram of the automatic palletizing unit in this embodiment;
图2是本实施例中的自动码垛机组的状态结构示意图;Figure 2 is a schematic diagram of the state structure of the automatic palletizing unit in this embodiment;
图3是本实施例中的由两个自动码垛机组组成的自动码垛系统的结构示意 图。Figure 3 is a schematic structural representation of the automatic palletizing system composed of two automatic palletizing units in this embodiment. picture.
为了更好地阐述本发明,下面参照附图对本发明作进一步的详细描述。In order to better explain the present invention, the present invention will be described in further detail below with reference to the accompanying drawings.
应当明确,所描述的实施例仅仅是本申请实施例一部分实施例,而不是全部的实施例。基于本申请实施例中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请实施例保护的范围。It should be clear that the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the examples in the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the embodiments of this application.
在本申请实施例使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请实施例。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments and are not intended to limit the embodiments of the present application. As used in the embodiments and the appended claims, the singular forms "a," "the" and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。在本申请的描述中,需要理解的是,术语“第一”、“第二”、“第三”等仅用于区别类似的对象,而不必用于描述特定的顺序或先后次序,也不能理解为指示或暗示相对重要性。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。When the following description refers to the drawings, the same numbers in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the application, as detailed in the appended claims. In the description of this application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence, nor can they be used to describe a specific order or sequence. Understood to indicate or imply relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
此外,在本申请的描述中,除非另有说明,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。Furthermore, in the description of this application, "plurality" means two or more unless otherwise specified. "And/or" describes the relationship between related objects, indicating that there can be three relationships. For example, A and/or B can mean: A exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the related objects are in an "or" relationship.
现有的自动码垛机组具有多台压机和对应设置的多个码垛机械臂,但仅有 一条码垛输送车道和一条砖坯输送皮带,在输送车道上装设用于码垛的运送小车,在当其中一个运送小车发生故障时,需要将该运送小车拆下,才不会影响后续的运送小车进行正常工作。另外,若一台压机发生故障时,处于该压机位置的运送小车将不会完成码垛进行运送,此时也会影响到该运送小车之后的运送小车进行运送砖坯。The existing automatic palletizing unit has multiple presses and multiple corresponding palletizing robot arms, but only A palletizing conveyor lane and a brick conveyor belt are equipped with transport trolleys for palletizing on the conveyor lane. When one of the transport trolleys fails, the transport trolley needs to be removed so as not to affect the subsequent transport trolleys. Carry out normal work. In addition, if a press fails, the transport trolley at the position of the press will not be able to complete the stacking and transport, which will also affect the transport trolleys behind the transport trolley to transport bricks.
因此,本发明实际解决的技术问题在于如何改进砖坯码垛输送线路。Therefore, the technical problem actually solved by the present invention is how to improve the brick stacking and conveying line.
作为本实施例中的一个优选的例子,如图1所示,一种自动码垛机组,包括:As a preferred example in this embodiment, as shown in Figure 1, an automatic palletizing unit includes:
由多个压机1组成的压砖单元100,所述压机1用于压制砖坯,在本实施例中,所述压机1设有四个,并在水平方向排列布设,且具有同一出料方向的砖坯压制出口;The brick pressing unit 100 is composed of multiple presses 1. The presses 1 are used to press bricks. In this embodiment, there are four presses 1 arranged in a horizontal direction and have the same outlet. The brick pressing outlet in the material direction;
输入车道2,所述输入车道2用于输入空载的小车,Input lane 2, the input lane 2 is used to input unloaded cars,
输出车道3,所述输出车道3用于输出满载的小车;Output lane 3, which is used to output fully loaded cars;
输入车道2和输出车道3分设在压砖单元100的两侧,且小车用于砖坯的运送和码垛;The input lane 2 and the output lane 3 are located on both sides of the brick pressing unit 100, and the trolleys are used for transporting and stacking bricks;
多个码垛机械臂4,每个码垛机械臂4与一个压机1配合使用,且所述码垛机械臂4用于将砖坯搬运至小车上;Multiple palletizing robotic arms 4, each palletizing robotic arm 4 is used in conjunction with a press 1, and the palletizing robotic arm 4 is used to transport bricks to the trolley;
其中,多个码垛机械臂4呈一条直线设置,该直线与压砖单元100中的多个压机1的设置方向呈一定的角度,例如,多个码垛机械臂沿一条斜向延伸的直线方向上进行设置后,多个码垛机械臂所在直线设置方向与上述四个压机整体的设置方向呈锐角设置,从而使每个码垛机械臂4的前后左右四个方向均形成了设置空间,在设置空间内用于在每个压机1与对应的码垛机械臂4之间均设置输送皮带11或者是在设置空间内设置与码垛机械臂对应的输入车道或输出 车道。Among them, the plurality of palletizing mechanical arms 4 are arranged in a straight line, which is at a certain angle with the arrangement direction of the plurality of presses 1 in the brick pressing unit 100. For example, the plurality of palletizing mechanical arms extend along an oblique direction. After being set in the linear direction, the straight-line setting direction of the multiple palletizing robotic arms is set at an acute angle with the overall setting direction of the four presses, so that each palletizing robotic arm 4 is set in the four directions of front, rear, left and right. Space is used to set a conveyor belt 11 between each press 1 and the corresponding palletizing robot arm 4 in the setting space, or to set an input lane or output corresponding to the palletizing robot arm in the setting space. Lane.
所述输入车道2上布设有多条分支车道21,上述的设置空间也可用来设置分支车道21,每条分支车道21均延伸穿过所述输送皮带11,在本实施例中,分支车道21与输送皮带11上下错位,每条分支车道21并经过一个码垛机械臂4的工作工位连接置输出车道3。A plurality of branch lanes 21 are arranged on the input lane 2. The above-mentioned installation space can also be used to set the branch lanes 21. Each branch lane 21 extends through the conveyor belt 11. In this embodiment, the branch lanes 21 Dislocated up and down with the conveyor belt 11, each branch lane 21 passes through the working station of a palletizing robot arm 4 and is connected to the output lane 3.
由于每个压机1配合一个码垛机械臂4工作构成一条生产线路,利用分支车道21以及与压机1对应的输送皮带11形成相对独立的运送通道,使每个压机1压制的砖坯经过小车独立运送。Since each press 1 works with a palletizing robot arm 4 to form a production line, the branch lane 21 and the conveyor belt 11 corresponding to the press 1 are used to form a relatively independent transport channel, so that the bricks pressed by each press 1 pass through Carts are delivered independently.
若一条生产线路中压机1或码垛机械臂4或小车故障或损坏时,并不会对其他生产线路的工作产生影响。If the press machine 1 or the palletizing robot arm 4 or the trolley in one production line fails or is damaged, it will not affect the work of other production lines.
本实施例中的一种自动码垛机组,包括由多个压机1组成的压砖单元100、输入车道2、输出车道3以及多个码垛机械臂4,利用输入车道2上布设的多条分支车道21,且使每个压机1与对应的码垛机械手之间设置输送皮带11,从而实现每个压机1压制的砖坯输送过程相对独立,互不干涉,减少小车故障导致影响整个自动码垛机组工作的影响,而且多个码垛机械臂4的设置位置呈角度布置,从而使输送皮带11与分支车道21呈角度设置,而使码垛机械臂4将砖坯搬运至小车上时,其工作的转向角度减小,降低码垛机械臂4的工作要求,从而节省成本,提高工作效率。An automatic palletizing unit in this embodiment includes a brick pressing unit 100 composed of multiple presses 1, an input lane 2, an output lane 3, and multiple palletizing robot arms 4. There are branch lanes 21, and a conveyor belt 11 is provided between each press 1 and the corresponding palletizing manipulator, so that the brick conveying process pressed by each press 1 is relatively independent and does not interfere with each other, reducing the impact of car failure on the entire The influence of the work of the automatic palletizing unit, and the multiple palletizing robot arms 4 are arranged at an angle, so that the conveyor belt 11 and the branch lane 21 are arranged at an angle, and the palletizing robot arm 4 transports the bricks to the trolley. , the working steering angle is reduced, and the working requirements of the palletizing robot arm 4 are reduced, thereby saving costs and improving work efficiency.
在本实施例中,为了使自动码垛机组整体紧凑,节省生产设备占用空间,如图1所示,每条分支车道21的延伸设置方向与每条输送皮带11的延伸设置方向均垂直布设,从而能够尽可能的缩减压砖单元100、分支轨道和输送皮带11之间的设置间隙。In this embodiment, in order to make the automatic palletizing unit compact as a whole and save the space occupied by the production equipment, as shown in Figure 1, the extension direction of each branch lane 21 and the extension direction of each conveyor belt 11 are arranged vertically. Therefore, the installation gap between the brick pressing unit 100, the branch track and the conveyor belt 11 can be reduced as much as possible.
另外,在本实施例中,结合输入车道2和输出车道3,输入车道2和输出车 道3与分支车道21相互垂直设置,使自动码垛机组呈方形的布局,实现合理应用生产空间。In addition, in this embodiment, combining the input lane 2 and the output lane 3, the input lane 2 and the output lane Lane 3 and branch lane 21 are arranged perpendicular to each other, so that the automatic palletizing unit has a square layout and realizes the rational use of production space.
再者,由于分支车道21与输送皮带11垂直设置,根据本实施例中的码垛机械臂4搬运砖坯的实现过程,即将砖坯从输送皮带11搬运至分支车道21的小车上,此时码垛机械臂4的工作半径接近小车的最大宽度,且码垛机械臂4的工作活动范围约为90°角,从而使码垛机械臂4的设计使用成本降低,效率也相应提高。Furthermore, since the branch lane 21 and the conveyor belt 11 are arranged perpendicularly, according to the implementation process of the palletizing robot arm 4 in this embodiment to transport the bricks, the bricks are transported from the conveyor belt 11 to the trolley of the branch lane 21. At this time, the bricks are palletized. The working radius of the robotic arm 4 is close to the maximum width of the trolley, and the working range of the palletizing robotic arm 4 is approximately 90°, which reduces the design and use cost of the palletizing robotic arm 4 and increases the efficiency accordingly.
在本实施例中,如图1及图2所示,所述自动码垛机组包括:In this embodiment, as shown in Figures 1 and 2, the automatic palletizing unit includes:
支架5,所述支架5包括架空设置的平台51,即平台51的下方具有设置空间,其能够设置设备和结构;Bracket 5. The bracket 5 includes an overhead platform 51, that is, there is a setting space below the platform 51, which can be used to install equipment and structures;
在本实施例中,所述支架5设置在多条分支车道21的上方,使经过分支车道21的小车从支架5下方运送;In this embodiment, the bracket 5 is arranged above the multiple branch lanes 21 so that the cars passing through the branch lanes 21 are transported from below the bracket 5;
而且,在所述平台51的上方安装所述码垛机械臂4和输送皮带11,从而使码垛机械臂4和输送皮带11的设置位置不会影响到分支车道21上的小车工作。Moreover, the palletizing robot arm 4 and the conveyor belt 11 are installed above the platform 51 , so that the installation positions of the palletizing robot arm 4 and the conveyor belt 11 will not affect the operation of the trolley on the branch lane 21 .
当空载的小车从输入车道2进入到任意一条分支车道21内时,该小车行驶至该分支车道21对应的码垛机械臂4处,通过码垛机械臂4将输送皮带11上的砖坯搬运至小车内直至小车满载,满载的小车继续行驶至输出车道3上,由输出车道3完成输出。When an unloaded car enters any branch lane 21 from the input lane 2, the car drives to the palletizing robot arm 4 corresponding to the branch lane 21, and the bricks on the conveyor belt 11 are transported by the palletizing robot arm 4. into the car until the car is fully loaded. The fully loaded car continues to drive to the output lane 3, and the output is completed from the output lane 3.
在本实施例中,如图1所示,优选的,每个码垛机械臂4与对应的压机1之间的间隔距离作为所述输送皮带11的设置长度。In this embodiment, as shown in FIG. 1 , preferably, the distance between each palletizing robot arm 4 and the corresponding press 1 is used as the installation length of the conveyor belt 11 .
一方面,是为了减少设计使用成本而缩减输送皮带11的长度,满足自动码垛机组的使用目的;On the one hand, the length of the conveyor belt 11 is reduced in order to reduce design and use costs and meet the purpose of the automatic palletizing unit;
另一方面,即将码垛机械臂4设置在输送皮带11的末端,使压机1压制的 砖坯输送至对应的输送皮带11末端,再由码垛机械臂4搬运至小车上,其能够避免砖坯越过码垛机械臂4的位置,导致码垛机械臂4无法转动至该位置,而使砖坯滞留在输出皮带上。On the other hand, that is, the palletizing robot arm 4 is arranged at the end of the conveyor belt 11, so that the press 1 presses The bricks are transported to the end of the corresponding conveyor belt 11, and then transported to the trolley by the palletizing robot arm 4. This can prevent the bricks from crossing the position of the palletizing robot arm 4, causing the palletizing robot arm 4 to be unable to rotate to this position, and the bricks stuck on the output belt.
在本实施例中,如图1所示,所述自动码垛机组还包括:In this embodiment, as shown in Figure 1, the automatic palletizing unit also includes:
干燥器6,所述干燥器6设置在输出车道3的末端,且用于干燥砖坯。Dryer 6, the dryer 6 is arranged at the end of the output lane 3 and is used to dry the bricks.
优选的,所述干燥器6为隧道式干燥器6,所述干燥器6的设置方向与所述输出车道3的设置方向相互垂直,目的在于是干燥器6在自动码垛机组整体的布局形状中保持方形形状布局,从而使自动码垛机组能够方便实现整体对称复制而拓展产线,且节约生产占用空间。Preferably, the dryer 6 is a tunnel dryer 6, and the installation direction of the dryer 6 is perpendicular to the installation direction of the output lane 3. The purpose is to achieve the overall layout shape of the dryer 6 in the automatic palletizing unit. The square shape layout is maintained, so that the automatic palletizing unit can easily realize the overall symmetrical copy to expand the production line, and save the production space.
作为本实施例中的另一个优选的例子,如图3所示,还提供一种自动码垛系统,包括如上述的自动码垛机组;As another preferred example in this embodiment, as shown in Figure 3, an automatic palletizing system is also provided, including the above-mentioned automatic palletizing unit;
所述自动码垛机组设有多套,且多套自动码垛机组共用一条输出车道3,多套自动码垛机组沿该输出车道3对称设置;There are multiple sets of automatic palletizing units, and the multiple sets of automatic palletizing units share an output lane 3, and the multiple sets of automatic palletizing units are symmetrically arranged along the output lane 3;
通过自动码垛机组压制的砖坯均通过小车搬运至同一条输出车道3上输出。The bricks pressed by the automatic palletizing unit are transported by trolleys to the same output lane 3 for output.
每台压机1压制好的砖坯通过输送皮带11送到码垛机械臂4的工作范围内,由码垛机械臂4将砖坯夹取码垛在小车上。The bricks pressed by each press 1 are sent to the working range of the palletizing robot arm 4 through the conveyor belt 11, and the palletizing robot arm 4 clamps and stacks the bricks on the trolley.
每台压机1对应一条小车的运行车道,每台压机1的小车运行轨道互不干涉,独立运行,两侧码好砖坯的小车都向中间的输出车道3。Each press 1 corresponds to the running lane of a trolley. The trolley running tracks of each press 1 do not interfere with each other and run independently. The trolleys with bricks stacked on both sides go to the output lane 3 in the middle.
其中,上述的输出车道3为左右双车位输出车道3,用以适应对称设置的多套码垛机组进行压制砖块输出。Among them, the above-mentioned output lane 3 is a left and right double parking space output lane 3, which is used to adapt to the output of pressed bricks by multiple sets of symmetrically arranged palletizing units.
具体的,应用在自动码垛系统中的自动码垛机组,多个码垛机械臂4呈一条直线设置,该直线与压砖单元100中的多个压机1的设置方向之间的夹角为锐角,使两套自动码垛机组在对称布设时,使两条自动码垛机组的输出车道3 能够共用或组合使用。Specifically, in the automatic palletizing unit used in the automatic palletizing system, the multiple palletizing robot arms 4 are arranged in a straight line, and the angle between the straight line and the arrangement direction of the multiple presses 1 in the brick pressing unit 100 is is an acute angle, so that when the two sets of automatic palletizing units are arranged symmetrically, the output lanes of the two automatic palletizing units are 3 Can be shared or combined.
在本实施例中,如图3所示,优选的,所述自动码垛机组设有两套,两套自动码垛机组共用一条输出车道3,并沿该输出车道3对称设置;且在所述输出车道3的末端设置干燥器6。In this embodiment, as shown in Figure 3, preferably, there are two sets of automatic palletizing units. The two sets of automatic palletizing units share an output lane 3 and are symmetrically arranged along the output lane 3; and where A dryer 6 is provided at the end of the output lane 3.
输出车道3两侧的自动码垛机组将码好砖坯的小车都向中间的输出车道3运输,通过输出车道3将满载的小车输送至干燥器6的入口前,在本实施例中,干燥器6为前述的隧道式干燥器6,小车进入干燥器6内进行干燥工作。The automatic palletizing units on both sides of the output lane 3 transport the stacked brick trolleys to the middle output lane 3, and transport the fully loaded trolleys to the entrance of the dryer 6 through the output lane 3. In this embodiment, the dryer 6 is the aforementioned tunnel dryer 6, and the trolley enters the dryer 6 to perform drying work.
还有另一种设置方式,所述自动码垛机组设有四套,四套自动码垛机组共用一条输出车道3,并沿该输出车道3的一处中心对称设置;且在所述输出车道3的一处设置干燥器6,所述干燥器6位于两套自动码垛机组之间,且该两套自动码垛机组位于输出车道3的同侧。There is another arrangement method. There are four sets of automatic palletizing units. The four sets of automatic palletizing units share an output lane 3 and are arranged symmetrically along a center of the output lane 3; and in the output lane A dryer 6 is provided at one location of 3. The dryer 6 is located between two sets of automatic palletizing units, and the two sets of automatic palletizing units are located on the same side of the output lane 3.
作为本实施例中的另一个优选的例子,一种碳酸锂焙烧生产线,所述碳酸锂焙烧生产线应用如上述的自动码垛系统,由于碳酸锂焙烧生产线包括自动码垛系统,自动码垛机组组成所述自动码垛系统,因此碳酸锂焙烧生产线具有自动码垛机组和自动码垛系统全部的有益效果,在此不一一陈述。As another preferred example in this embodiment, a lithium carbonate roasting production line applies the above-mentioned automatic palletizing system. Since the lithium carbonate roasting production line includes an automatic palletizing system, the automatic palletizing unit consists of The automatic palletizing system, therefore the lithium carbonate roasting production line has all the beneficial effects of the automatic palletizing unit and the automatic palletizing system, which will not be stated one by one here.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。 Based on the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210437725.1A CN114524284B (en) | 2022-04-25 | 2022-04-25 | Automatic pile up neatly unit, automatic pile up neatly system and lithium carbonate calcination production line |
| CN202210437725.1 | 2022-04-25 |
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| WO2023207255A1 true WO2023207255A1 (en) | 2023-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2023/075333 Ceased WO2023207255A1 (en) | 2022-04-25 | 2023-02-10 | Automatic palletizing unit, automatic palletizing system and lithium carbonate roasting production line |
Country Status (2)
| Country | Link |
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| CN (1) | CN114524284B (en) |
| WO (1) | WO2023207255A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117985479A (en) * | 2024-04-03 | 2024-05-07 | 常州宝捷冲片有限公司 | Automatic stacking equipment and working method thereof |
| CN118617556A (en) * | 2024-08-07 | 2024-09-10 | 长兴宏泰耐火器材有限公司 | A production process for ultra-high temperature zirconia refractory products |
| CN120589448A (en) * | 2025-08-07 | 2025-09-05 | 山东万隆包装制品有限公司 | An automatic palletizer for finished cartons |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114524284B (en) * | 2022-04-25 | 2023-03-10 | 佛山市科达机电有限公司 | Automatic pile up neatly unit, automatic pile up neatly system and lithium carbonate calcination production line |
| CN219319016U (en) * | 2023-02-16 | 2023-07-07 | 佛山市科达机电有限公司 | Tunnel kiln production line and automatic stacking unit thereof |
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| CN1843734A (en) * | 2006-04-26 | 2006-10-11 | 李良光 | Automatic production line for bricks |
| DE102006040053A1 (en) * | 2005-08-30 | 2007-05-24 | Sar-Dat Automation Gmbh | Automation system for handling e.g. fired brick, has conveying device with transferring table designed such that goods are arranged together, and robotic palletizer with gripper to grip goods provided at table and to stack on pallet |
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| DE2353753B2 (en) * | 1973-10-26 | 1976-05-20 | C. Keller & Co., 4533 Laggenbeck | DEVICE FOR PUTTING STACKS OF BRICKS |
| CN111702949B (en) * | 2020-05-15 | 2021-10-19 | 浙江荣力智能装备有限公司 | Full-automatic production system for refractory bricks |
| CN113968384B (en) * | 2021-11-08 | 2024-10-18 | 惠州市诚业家具有限公司 | Stacking packaging line and stacking packaging method |
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| DE102006040053A1 (en) * | 2005-08-30 | 2007-05-24 | Sar-Dat Automation Gmbh | Automation system for handling e.g. fired brick, has conveying device with transferring table designed such that goods are arranged together, and robotic palletizer with gripper to grip goods provided at table and to stack on pallet |
| CN1843734A (en) * | 2006-04-26 | 2006-10-11 | 李良光 | Automatic production line for bricks |
| CN110843118A (en) * | 2019-12-03 | 2020-02-28 | 冷水江市鑫达耐火材料制造有限公司 | Refractory brick making assembly line |
| CN113580354A (en) * | 2021-06-25 | 2021-11-02 | 浙江荣力智能装备有限公司 | Intelligent refractory brick production line |
| CN216115233U (en) * | 2021-10-27 | 2022-03-22 | 广东新润成陶瓷有限公司 | Green brick multilayer drying line |
| CN114524284A (en) * | 2022-04-25 | 2022-05-24 | 佛山市科达机电有限公司 | Automatic pile up neatly unit, automatic pile up neatly system and lithium carbonate calcination production line |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117985479A (en) * | 2024-04-03 | 2024-05-07 | 常州宝捷冲片有限公司 | Automatic stacking equipment and working method thereof |
| CN117985479B (en) * | 2024-04-03 | 2024-06-11 | 常州宝捷冲片有限公司 | Automatic stacking equipment and working method thereof |
| CN118617556A (en) * | 2024-08-07 | 2024-09-10 | 长兴宏泰耐火器材有限公司 | A production process for ultra-high temperature zirconia refractory products |
| CN120589448A (en) * | 2025-08-07 | 2025-09-05 | 山东万隆包装制品有限公司 | An automatic palletizer for finished cartons |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114524284A (en) | 2022-05-24 |
| CN114524284B (en) | 2023-03-10 |
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