WO2023276993A1 - Transfer device - Google Patents
Transfer device Download PDFInfo
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- WO2023276993A1 WO2023276993A1 PCT/JP2022/025682 JP2022025682W WO2023276993A1 WO 2023276993 A1 WO2023276993 A1 WO 2023276993A1 JP 2022025682 W JP2022025682 W JP 2022025682W WO 2023276993 A1 WO2023276993 A1 WO 2023276993A1
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- Prior art keywords
- main
- sub
- conveying
- conveyor
- conveyance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/53—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
- B65G47/54—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another at least one of which is a roller-way
Definitions
- the present invention relates to a transfer device that transfers objects in multiple directions.
- a transfer device is arranged to allow the load to be placed (for example, Patent Literature 1).
- a main transport path for transporting to the downstream side of the main transport conveyor line and a sub-transport path for transporting to the sub-transport conveyor line are arranged to overlap each other in a certain plane area.
- the sub-conveyance path is lifted above the main conveyance path by the elevating means to transfer from the main conveyance path to the sub-conveyance path, and the sub-conveyance is performed by the sub-conveyance path. It can be transported to a conveyor line.
- the transfer device of Patent Document 1 has a concern that the conveyor portion may tilt when the article is heavy, and there is room for further improvement.
- an object of the present invention is to provide a transfer device that can stably transfer even heavy objects to be conveyed.
- the present inventors have studied measures to prevent tilting of the main conveyor section and the sub-conveyor section in the transfer apparatus of Patent Document 1.
- the cam followers 36 of the main conveyer portion and the cam follower 27 of the sub conveyer portion are respectively placed on one horizontal moving member 11, the cam followers 36 and 27 overlap each other. cannot be placed in position.
- the present inventor separately arranged the cam follower 36 of the main conveying conveyor section and the cam follower 27 of the sub conveying conveyer section as separate horizontal movement members, and arranged the rotation shaft of the cam follower 36 and the rotation shaft of the cam follower 27 as horizontal movement members. In the moving direction of , it is possible to suppress the inclination of the main conveyor section and the sub-conveyor section even when a heavy object is transferred.
- One aspect of the present invention derived from the above idea has a main conveyor section, a sub-conveyor section, and an elevating mechanism, and the main conveyor section conveys an object in a predetermined direction. and a main conveying cam follower portion, and the sub conveying conveyor portion has a sub conveying path for conveying the conveyed article in a direction crossing the conveying direction of the main conveying passage and a sub conveying cam follower portion.
- the main transport path and the sub-transport path partially or entirely overlap when viewed from above
- the elevating mechanism includes a first horizontal movement member, a second horizontal movement member, and a second horizontal movement member.
- a drive source for horizontally moving a first horizontal movement member and the second horizontal movement member is provided, the first horizontal movement member has a first translational cam portion, and the second horizontal movement member moves the By driving the drive source, the main conveying cam follower section runs on the first direct acting cam section, and the sub conveying cam follower section runs on the second direct acting cam section. to move one of the main transport path and the sub-transport path upward and the other transport path downward.
- the transfer device there is an overlapping portion with the sub-conveyance cam follower section on a projection plane in the vertical direction when viewed from the rotation axis direction of the main conveyance cam follower section in operation.
- the main conveying cam follower portion and the sub-conveying cam follower portion are arranged on separate first and second horizontal moving members, respectively, and the main conveying cam follower portion and the sub-conveying cam follower portion are arranged on the main conveying cam follower portion.
- they When viewed from the rotation axis direction, they are arranged so as to partially or wholly overlap in the vertical direction during the attitude change operation. Therefore, in the attitude change operation, the support position of the main conveyor and the support position of the sub-conveyor are always constant, so that the objects to be conveyed are less likely to tilt, and even heavy objects can be stably transferred.
- the main carrier cam follower and the sub carrier cam follower are arranged so as to overlap partially or wholly in the vertical direction when viewed from the rotation axis direction of the main carrier cam follower during the attitude change operation. It is possible to shorten the traveling distance of the main conveying cam follower portion on the first direct acting cam portion and the traveling distance of the sub conveying cam follower portion on the second direct acting cam portion, which are required for the above, compared to the main conveying cam follower portion in Patent Document 1. And a sub-conveyance cam follower portion can be provided on the end portion side.
- the rotation axis of the main transport cam follower portion and the rotation axis of the sub-transport cam follower portion are substantially aligned vertically when viewed from the rotation axis direction of the main transport cam follower portion during the posture changing operation. It is that you are.
- substantially aligned in the vertical direction refers to the state of being aligned on a straight line in the vertical direction, and refers to being within 1 cm in the horizontal direction with respect to the reference axis extending in the vertical direction. . That is, “the rotation axis of the main transfer cam follower portion and the rotation axis of the sub-transfer cam follower portion are substantially aligned in the vertical direction” means that the sub-transfer cam follower portion is aligned with the vertical axis passing through the rotation axis of the main transfer cam follower portion. It means that the distance between the axes of rotation is within 1 cm.
- the support position of the main conveyor and the support position of the sub-conveyor are generally constant, and the objects to be conveyed are less likely to tilt, and even if the objects to be conveyed are heavy, they are stable. can be transferred.
- the first horizontal movement member is fixed to the second horizontal movement member directly or via a connection member, and the first horizontal movement member and the second horizontal movement member are fixed to the posture In the change operation, it is to move horizontally together.
- the first horizontally moving member and the second horizontally moving member are integrally fixed, the first horizontally moving member and the second horizontally moving member can be simultaneously moved by one drive source. , can reduce costs.
- the first direct acting cam portion has a first high portion and a first low portion
- the second direct acting cam portion has a second high portion and a second low portion.
- the second high position portion is positioned above the first low position portion and the first high position portion is positioned above the second low position portion when viewed from the rotation axis direction of the main conveying cam follower portion.
- the location part is located.
- the traveling distance of the main conveying cam follower section on the first direct acting cam section and the traveling distance of the sub conveying cam follower section on the second direct acting cam section can be further shortened.
- a more preferable aspect is that the second high portion is provided at the end of the second horizontally moving member in the moving direction of the second horizontally moving member.
- the first horizontally moving member has a first rack portion
- the second horizontally moving member has a second rack portion
- the driving source includes the first rack portion and the second rack portion. It is provided with each of the rack sections and a pinion section that constitutes a rack and pinion mechanism, and a motor that rotates the pinion section.
- the rotational force of the motor can be more reliably converted into the moving force of the first horizontal movement member and the second horizontal movement member.
- the sub-conveyance conveyor section is a roller conveyor in which a plurality of sub-conveyance rollers are arranged in the conveyance direction of the sub-conveyance path, and the main conveyance conveyor section has a plurality of main conveyance rollers, The main conveying roller rises from between the sub-conveying rollers adjacent in the conveying direction of the conveying path.
- the size of the planar area can be reduced, and the overall device can be made compact.
- the posture changing operation is performed by changing the main transporting posture in which the main transporting path is positioned higher than the sub-transporting path so that the article can be transported on the main transporting path, and
- the sub-conveyance posture is changed between the sub-conveyance posture which is positioned higher than the conveyance path and can convey the article on the sub-conveyance route.
- the rotating shaft of the main conveying cam follower portion descends from a position higher than the rotating shaft of the sub-conveying cam follower portion, passes through a position at the same height as the rotating shaft of the sub-conveying cam follower portion, and passes through the rotating shaft of the sub-conveying cam follower portion. It is to be in a lower position than
- the posture changing operation is performed by: A sub-conveying position that is positioned higher than the main conveying path and capable of conveying the article on the sub-conveying path, and has a main conveying drive motor having a drive-side gear portion.
- the main conveying conveyor section has a plurality of main conveying rollers and a conveyor-side gear section that interlocks with the main conveying rollers.
- the main transport roller and the main transport drive motor are interlocked by the gear mechanism, the power of the main transport drive motor can be transmitted to the main transport roller more efficiently.
- the conveyor-side gear portion and the drive-side gear portion are always meshed with each other as the posture is changed from the sub-conveyance posture to the main-conveyance posture. You can change your posture more stably.
- a more preferable aspect is that the addendum circle of the drive-side gear portion enters the pitch circle of the conveyor-side gear portion in the main conveying posture.
- the power of the main transport drive motor can be transmitted to the main transport rollers more efficiently.
- a more preferable aspect is that the addendum circle of the drive-side gear portion is separated from the pitch circle of the conveyor-side gear portion in the sub-conveyance posture.
- the main conveying roller has a roller-side gear portion, and the main conveying conveyor portion meshes with the roller-side gear portion to move between the main conveying rollers adjacent in the conveying direction of the main conveying path. It has an inter-roller interlocking gear portion for interlocking, and the inter-roller interlocking gear portion is meshed with the conveyor-side gear portion.
- One aspect of the present invention includes a main conveyor section, a sub-conveyor section, and an elevating mechanism, the main conveyor section having a main conveying path for conveying an object in a predetermined direction,
- the sub-conveyor section has a sub-conveyance path for conveying the article in a direction crossing the conveying direction of the main conveyance path, and the main conveyance path and the sub-conveyance path are part of an area when viewed from above.
- the main conveying conveyor section has a plurality of main conveying rollers and a conveyor-side gear section that interlocks with the main conveying rollers.
- the addendum circle of the conveyor-side gear part is inside, the pitch circle of the drive-side gear part and the pitch circle of the conveyor-side gear part are separated, and the attitude is changed from the sub-conveying attitude to the main conveying attitude.
- the pitch circle of the drive-side gear portion and the pitch circle of the conveyor-side gear portion approach each other.
- the main transport roller and the main transport drive motor are interlocked by the gear mechanism, the power of the main transport drive motor can be transmitted to the main transport roller more efficiently.
- the conveyor-side gear portion and the drive-side gear portion are always meshed with each other as the posture is changed from the sub-conveyance posture to the main-conveyance posture. You can change your posture more stably.
- FIG. 2 is a perspective view of the transfer device of FIG. 1;
- FIG. 3 is an exploded perspective view of the transfer device of FIG. 2;
- 4 is an exploded perspective view of the main transport conveyor section of FIG. 3;
- FIG. 5 is an exploded perspective view of the roller unit of FIG. 4;
- FIG. 4 is an exploded perspective view of the sub-conveyor portion of FIG. 3;
- 4 is an exploded perspective view of the base portion of FIG. 3;
- FIG. Figure 8 is an exploded perspective view of the guide member of Figure 7;
- 3 is an explanatory diagram of the transfer device in the main transport posture of FIG.
- FIG. 3 is an explanatory diagram of the transfer device in an intermediate posture in the middle of changing from the main transport posture to the sub-transport posture of FIG. It is a side view showing the state of a conveyor part, (c) is a side view showing the state of a base part.
- FIG. 3 is an explanatory diagram of the transfer device in the sub-conveyance posture of FIG.
- FIG. 10 is an explanatory diagram of the transfer apparatus of Patent Document 1, in which (a) is a diagram obtained by processing FIG. 7(c) to express space, and (b) is a diagram obtained by adding processing to express space to FIG. 8(c); It is a diagram.
- the transfer device 1 according to the embodiment of the present invention will be described below.
- the transfer apparatus 1 of the first embodiment of the present invention is suitable for use in automated warehouses, distribution centers, etc. As shown in FIG. It is provided at a branch portion to the transport conveyor line 202 .
- the upstream side of the main transport conveyor line 201 will be referred to as the upstream conveyor line 203
- the downstream side of the main transport conveyor line 201 will be referred to as the downstream conveyor line 205, with reference to the transfer device 1. .
- the transfer device 1 includes a main conveyor section 2, a sub-conveyor section 3, a base section 5, a drive source 6 for transfer, and a drive source 7 for change. .
- the transfer device 1 can perform an attitude change operation of changing the attitude between the main transport attitude and the sub-transport attitude.
- the main conveying posture is such that the main conveying path 27 of the main conveyor section 2 rises and the sub-conveying path 43 of the sub-conveying conveyor section 3 descends so that the main conveying path 27 is higher than the sub-conveying path 43. It is in a position where the article 200 can be transported on the main transport path 27 .
- the sub-conveying attitude as shown in FIG. This is a posture in which the article 200 can be conveyed on the sub-conveyance path 43 at a high position.
- the main transport conveyor section 2 is a conveyor unit that transports the article 200 transported from the upstream conveyor line 203 to the downstream conveyor line 205 .
- the main transport conveyor section 2 includes a plurality of roller units 10a and 10b, connecting frames 11a and 11b, and regulation plates 12a to 12d.
- the roller units 10a and 10b are long members that have a width in the vertical direction Y (horizontal direction) and extend in the horizontal direction X (horizontal direction) when viewed from above, and convey the article 200 in the horizontal direction X. It is something to do.
- the roller units 10a and 10b include a support frame 20, main transport rollers 21a to 21e, inter-roller interlocking gear portions 22a to 22d, and a conveyor side gear portion 23, as shown in FIG. 4 and 5, the support frame 20 is a member that supports the main conveying rollers 21a to 21e, inter-roller interlocking gears 22a to 22d, and conveyor-side gear 23, and is elongated in the horizontal direction X. is a frame.
- the support frame 20 is composed of a pair of frame bodies 24a and 24b.
- the main conveying rollers 21a to 21e are conveying rollers for conveying the article 200, arranged side by side in the lateral direction X, and supported by a pair of frame main bodies 24a and 24b. As shown in FIG. 5, the main conveying rollers 21a to 21e are provided with a roller portion 25 and a roller-side gear portion 26, and the top portion of the roller portion 25 forms a conveying surface.
- a main conveying path 27 capable of conveying an article 200 is formed by the conveying surfaces of the main conveying rollers 21a to 21e.
- the main transport path 27 transports the articles 200 in the transport direction of the main transport conveyor line 201 . That is, the main conveying path 27 linearly conveys from the upstream conveyor line 203 toward the downstream conveyor line 205 .
- the roller portion 25 and the roller-side gear portion 26 are coaxial.
- the roller portion 25 has an outer diameter larger than that of the roller-side gear portion 26 as shown in FIG.
- the inter-roller interlocking gear portions 22a to 22d are provided between the main conveying rollers 21a to 21e, respectively, and are pivotally supported between a pair of frame bodies 24a and 24b. That is, the inter-roller interlocking gear portions 22a to 22d are arranged side by side in the horizontal direction X. As shown in FIG.
- the inter-roller interlocking gear portions 22a-22d mesh with the roller-side gear portions 26 of the main transport rollers 21a-21e, and interlock the roller-side gear portions 26, 26 of the main transport rollers 21a-21e adjacent in the horizontal direction X. It is a part.
- the conveyor-side gear portion 23 is a portion that meshes with the inter-roller interlocking gear portion 22b, and is pivotally supported between a pair of frame main bodies 24a and 24b.
- connection frames 11a and 11b are frames that extend in the vertical direction Y and connect the roller units 10a and 10b, and as shown in FIG.
- the main conveying cam follower portions 30a and 30b are rollers having a rotating shaft parallel to the rotating shafts of the main conveying rollers 21a to 21e.
- the main conveying cam follower portions 30a and 30b are arranged below the connecting frames 11a and 11b and inside the connecting frames 11a and 11b. is provided in Looking at the main conveyer section 2 as a whole, the main conveyer section 2 is provided with four main conveyer cam follower sections 30a, 30b, 30a and 30b. located nearby.
- the regulating plates 12a to 12d are members for regulating the moving direction of the main conveyor section 2 only in the vertical direction. That is, the regulating plates 12a to 12d are capable of linearly moving the main conveyor section 2 up and down in the vertical direction.
- the regulating plates 12a-12d are provided on the lower surfaces of the connecting frames 11a and 11b.
- the regulating plates 12a to 12d are provided at both ends of the main transport rollers 21a to 21e of the connecting frames 11a and 11b in the direction (horizontal direction X), respectively, when viewed from above. It is positioned inside of 10a and 10b.
- the regulating plates 12a to 12d are leaf springs that have elasticity, are easy to bend in the thickness direction, and are hard to twist. As shown in FIG. 3, the regulation plates 12a to 12d extend obliquely from the connecting frames 11a and 11b so that the thickness direction faces the vertical direction, and are attached to the connecting frames 11a and 11b in a cantilever manner.
- the sub-transport conveyor section 3 is a conveyor unit that transports the article 200 transported from the upstream conveyor line 203 to the sub-transport conveyor line 202 .
- the sub-conveying conveyor section 3 includes a frame member 40, sub-conveying rollers 41a to 41h, and regulating plates 42a to 42d. Conveyor.
- the sub-conveyor conveyor section 3 has a conveying surface formed by the top portions of the sub-conveying rollers 41a to 41h, and the conveying surface forms a sub-conveying path 43 capable of conveying the article 200. As shown in FIG.
- the sub-conveyance path 43 conveys the article 200 in a crossing direction (perpendicular direction in this embodiment) to the conveying direction (first conveying direction) of the main conveying path 27 of the main conveyer section 2 .
- the frame member 40 includes a pair of support frames 45a, 45b and connecting frames 46a, 46b, as shown in FIG.
- the support frames 45a and 45b are support members that extend in the vertical direction Y and pivotally support both ends of the sub-conveyance rollers 41a to 41h in the longitudinal direction.
- the connecting frames 46a and 46b are connecting members that extend in the lateral direction X and connect end portions of the support frames 45a and 45b.
- the connecting frames 46a and 46b are provided with sub-conveyance cam follower portions 50a and 50b.
- the sub-conveyance cam follower portions 50a and 50b are rollers having a rotation axis parallel to the rotation axis of the main conveyance cam follower portions 30a and 30b.
- the sub-conveyance cam follower portions 50a and 50b are arranged below the connecting frames 46a and 46b and inside the connecting frames 46a and 46b, and are arranged at both ends in the longitudinal direction (horizontal direction X) of the connecting frames 46a and 46b. located nearby. Looking at the sub-conveyance conveyor section 3 as a whole, the sub-conveyance conveyor section 3 includes four sub-conveyance cam follower sections 50a, 50b, 50a, and 50b. located nearby.
- the sub-conveying rollers 41a to 41h are rotatably supported by supporting frames 45a and 45b, and are spaced apart from each other in the conveying direction (second conveying direction) of the sub-conveying path 43. They are lined up vacantly.
- One or more sub-conveyance rollers among the sub-conveyance rollers 41a to 41h are motor-incorporating rollers, and a motor and a speed reducer are incorporated in the roller body.
- the sub-conveying roller is rotatable by supplying power to a motor.
- the remaining sub-conveying rollers are driven rollers, and the belt 48 is suspended between them and the motor-incorporating rollers. It is rotatable.
- the sub-conveying roller 41e is a driving roller and incorporates a motor-incorporating roller. is. Any of the sub-conveying rollers 41a to 41h may be motorized rollers.
- the regulating plates 42a to 42d are members for regulating the moving direction of the sub-conveyor section 3 only in the vertical direction. That is, the regulating plates 42a to 42d are capable of linearly raising and lowering the sub-conveyor section 3 in the vertical direction.
- the regulation plates 42a to 42d are provided on the lower surfaces of the support frames 45a and 45b as shown in FIG.
- the regulating plates 42a to 42d are provided at intermediate portions of the support frames 45a and 45b in the direction (vertical direction Y) in which the sub-conveying rollers 41a to 41h are arranged side by side.
- the regulating plates 42a to 42d are plate springs that have elasticity, are easily bent in the thickness direction, and are difficult to twist.
- the regulation plates 42a to 42d extend obliquely from the support frames 45a and 45b so that the thickness direction faces the vertical direction, and are attached to the support frames 45a and 45b in a cantilever manner.
- the base portion 5 includes a base body portion 60, guide members 61a and 61b, and support members 62a and 62b.
- the base main body 60 is a part to be placed on the ground (installation surface), and is a vertically long rectangular plate.
- the guiding members 61a and 61b are elongated bodies having a width in the vertical direction Y and extending in the horizontal direction X, and are members for guiding the main conveyor section 2 and the sub-conveyor section 3 in the vertical direction.
- the guiding members 61a and 61b include a first horizontally moving member 65, a second horizontally moving member 66, a connecting member 67, and a guiding roller 68. Two horizontal moving members 66 are integrated with a connecting member 67 interposed therebetween.
- the first horizontal movement member 65 is a long plate having a thickness in the vertical direction Y and a long plate extending in the horizontal direction X, and is capable of reciprocating movement only in the extension direction (horizontal direction X).
- the first horizontal movement member 65 includes first direct acting cam portions 70a and 70b and a first rack portion 71, as shown in FIG.
- the first direct-acting cam portions 70 a and 70 b are portions that function as direct-acting cams and are provided on the upper surface of the first horizontal movement member 65 .
- the first direct acting cam portions 70a and 70b have first high position portions 75a and 75b and first low position portions 76a and 76b in the longitudinal direction (lateral direction X).
- the first high position portions 75 a and 75 b are the highest portions on the upper surface of the first horizontal movement member 65 .
- the first low position portions 76a and 76b are portions of the upper surface of the first horizontally moving member 65 that are lower than the first high position portions 75a and 75b.
- a first low position portion 76a of the first direct acting cam portion 70a and a first high position portion 75b of the first direct acting cam portion 70b are formed at both ends of the first horizontal movement member 65 in the longitudinal direction (horizontal direction X). ing.
- the first rack portion 71 is a portion that engages with a pinion portion 96a of a changing drive source 7, which will be described later, and constitutes a rack and pinion mechanism. As shown in FIG. 8, the first rack portion 71 is provided at an intermediate portion in the longitudinal direction (horizontal direction X) of the first horizontally moving member 65, and has a plurality of rack teeth.
- the second horizontal movement member 66 is a long plate having a thickness in the vertical direction Y and a long plate extending in the horizontal direction X, and is capable of reciprocating movement only in the extension direction (horizontal direction X).
- the second horizontal movement member 66 includes second direct acting cam portions 80a and 80b and a second rack portion 81, as shown in FIG.
- the second direct-acting cam portions 80 a and 80 b are portions that function as direct-acting cams and are provided on the upper surface of the second horizontal movement member 66 .
- the second direct-acting cam portions 80a, 80b have a shape different from that of the first direct-acting cam portions 70a, 70b of the first horizontal movement member 65.
- the second high position portions 85a, 85b and the second low position It has portions 86a and 86b.
- the second high position portions 85 a and 85 b are the highest portions on the upper surface of the second horizontally moving member 66 .
- the second low position portions 86a and 86b are portions of the upper surface of the second horizontally moving member 66 that are lower than the second high position portions 85a and 85b.
- a second high position portion 85a of the second direct acting cam portion 80a and a second low position portion 86b of the second direct acting cam portion 80b are formed at both ends of the second horizontal movement member 66 in the longitudinal direction (lateral direction X). ing
- the second rack portion 81 is a portion that engages with a pinion portion 96b of a changing drive source 7, which will be described later, and constitutes a rack and pinion mechanism. As shown in FIG. 8, the second rack portion 81 is provided at an intermediate portion in the longitudinal direction (horizontal direction X) of the second horizontally moving member 66, and has a plurality of rack teeth. The rack teeth of the second rack portion 81 have the same shape as the rack teeth of the first rack portion 71 .
- connection member 67 is a member that connects the first horizontal movement member 65 and the second horizontal movement member 66 , and is sandwiched between the first horizontal movement member 65 and the second horizontal movement member 66 to connect the first horizontal movement member 65 to the connection member 67 . and the second horizontally moving member 66 .
- the guide rollers 68 are rollers that guide the guide members 61a and 61b in the lateral direction X, and the guide members 61a and 61b of this embodiment are provided with four guide rollers 68 each.
- the support members 62a and 62b are attached to the base body 60 and support the motorized roller 90 of the drive source 6 for conveyance and the geared motor 95 of the drive source 7 for change.
- the support members 62a and 62b are provided on the outer sides of the guide members 61a and 61b in the longitudinal direction Y, and also serve as restricting members that restrict outward movement of the guide members 61a and 61b.
- the transport drive source 6 includes a motor-embedded roller 90 (main transport drive motor) and driving gears 91a and 91b.
- the motorized roller 90 has a motor and a speed reducer built in the roller body, and the roller body is rotatable by supplying power to the motor.
- the driving side gear portions 91a and 91b are attached to the outer periphery of the roller body of the motor-incorporating roller 90, and are portions that transmit the rotational force of the motor-incorporating roller 90 to the conveyor-side gear portion 23. As shown in FIG.
- the changing drive source 7 includes a geared motor 95 and pinion portions 96a, 96b, 96a, 96b.
- the geared motor 95 includes a motor and a speed reducer, and the output shaft is rotatable by supplying power to the motor.
- the pinion portions 96a and 96b are attached to a power transmission shaft that is directly or indirectly connected to the output shaft of the geared motor 95, and engage with the rack portions 71 and 81 to form a rack and pinion mechanism. It is a member that transmits the rotational force of 95 to the horizontally moving members 65 and 66 .
- the transfer device 1 has a base portion 5, a main conveyor portion 2, and a sub-conveyor portion 3 arranged in one plane area 100.
- the base portion 5, the main conveyor portion 2, and the sub-conveyor portion 3 overlap in this order toward the upper side.
- the roller units 10a and 10b of the main conveyor section 2 are configured such that the roller sections 25 of the main conveyor rollers 21a to 21e are positioned between the sub-conveyance rollers 41a and 41b of the sub-conveyor conveyor section 3 and between the sub-conveyance rollers 41g and 41g. It is exposed from between 41h.
- the transfer device 1 moves the main conveyer section by means of the main conveying cam follower sections 30a and 30b, the first direct acting cam sections 70a and 70b of the first horizontally moving member 65, the sub conveying cam follower sections 50a and 50b and the second horizontally moving member 66. 2 and the sub-conveyor section 3 are configured.
- the main conveyer section 2 is positioned such that the main conveying path 27 formed by the tops of the main conveying rollers 21a to 21e is higher than the sub-conveying path 43 formed by the tops of the sub-conveying rollers 41a to 41h. It's becoming As shown in FIG.
- the main conveying cam follower portions 30a and 30b are placed on the first high position portions 75a and 75b of the first horizontally moving member 65, and the sub conveying cam follower portions 50a and 50b As shown in FIG. 9B, it is placed on the second low position portions 86a and 86b of the second horizontally moving member 66.
- the main conveying cam follower portions 30a and 30b are located above the sub-conveying cam follower portions 50a and 50b when viewed from the side in the vertical direction Y, and the rotation shafts of the sub-conveying cam follower portions 50a and 50b are aligned vertically with the axis of rotation of the
- the regulation plates 12a to 12d have one end fixed to the connecting frames 11a and 11b and the other end fixed to the base portion 5. As shown in FIG.
- the thickness directions of the regulation plates 12a to 12d are all oriented in the vertical direction. That is, the moving direction of the main transport conveyor section 2 is regulated in the vertical direction by the regulating plates 12a to 12d.
- the regulation plates 42a to 42d have one end fixed to the support frames 45a and 45b and the other end fixed to the base portion 5. As shown in FIG.
- the thickness directions of the regulation plates 42a to 42d are all oriented in the vertical direction. That is, the moving direction of the sub-conveyor section 3 is regulated in the vertical direction by the regulating plates 42a to 42d.
- the drive source 6 for transportation has driving side gear portions 91a and 91b meshing with the conveyor side gear portion 23 of the main transportation conveyor portion 2, and the rotational force of the motor built-in roller 90 is transferred to the conveyor. It can be transmitted to the side gear portion 23 .
- the addendum circles C1 of the drive-side gear portions 91a and 91b enter the addendum circle C2 of the conveyor-side gear portion 23 as shown in FIG. It is also inside the pitch circle C4.
- the pitch circle C3 of the drive-side gear portions 91a and 91b is inside the addendum circle C2 of the conveyor-side gear portion 23, and is in contact with or close to the pitch circle C4 of the conveyor-side gear portion 23.
- the addendum circle C1 of the drive-side gear portions 91a and 91b is located closer to the center of the conveyor-side gear portion 23 than the pitch circle C4 of the conveyor-side gear portion 23, and the addendum circle of the conveyor-side gear portion 23 C2 is located closer to the center of the drive side gear portions 91a and 91b than the pitch circle C3 of the drive side gear portions 91a and 91b.
- pinion portions 96a and 96b of the changing drive source 7 are meshed with the rack portions 71 and 81 so that the rotational force of the geared motor 95 can be transmitted to the rack portions 71 and 81. As shown in FIG.
- the transfer apparatus 1 changes the attitude from the main transport attitude to the sub-transport attitude and transports from the main transport conveyor line 201 to the sub-transport conveyor line 202 .
- the geared motor 95 of the changing drive source 7 is rotated forward to rotate the pinion portions 96a and 96b and the rack portion 71. , 81 to move the guiding members 61a and 61b in one direction in the extending direction (lateral direction X).
- the main conveying cam follower portions 30a and 30b run on the first direct acting cam portions 70a and 70b, and the first horizontal moving member 65 moves toward the first horizontal moving member 65.
- the conveyer sections 2 and 3 move up and down, and as shown in FIG.
- the article 200 is transferred from the main conveying path 27 of the main conveying conveyor section 2 to the sub conveying path 43 of the sub conveying conveyor section 3, the main conveying conveyor section 2 further descends, and the article 200 moves to the sub conveying conveyor section 2.
- Part 3 rises further.
- the driving source 6 for transportation moves the pitch circle C3 of the drive gears 91a and 91b away from the pitch circle C4 of the conveyor gear 23 as the posture is changed from the main transportation posture to the sub-transportation posture. To go.
- the sub-conveyance path 43 of the sub-conveyor section 3 conveys the article 200 to the sub-conveyor line 202 .
- the sub-conveyance conveyor section 3 has a sub-conveyance path 43 formed by the tops of the sub-conveyance rollers 41a to 41h, and the main conveyance path 43 formed by the tops of the main conveyance rollers 21a to 21e.
- the position is higher than the road 27 .
- the main conveying cam follower portions 30a and 30b are placed on the first low position portions 76a and 76b of the first horizontal moving member 65, and the sub conveying cam follower portions 50a and 50b As shown in FIG. 11(b), it is placed on the second high position portions 85a and 85b of the second horizontally moving member 66.
- FIG. As shown in FIG. As shown in FIG.
- the main conveying cam follower portions 30a and 30b are located below the sub-conveying cam follower portions 50a and 50b when viewed from the side in the vertical direction Y. are aligned vertically with the axis of rotation of the
- the driving source 6 for transportation has drive side gear portions 91a and 91b meshing with the conveyor side gear portion 23 of the main transportation conveyor portion 2.
- the gear portions 91a, 91b and the conveyor-side gear portion 23 are separated from each other. Specifically, as shown in FIG. It is in contact with the pitch circle C4 or located outside the pitch circle C4.
- the pitch circles C3 of the drive-side gear portions 91a and 91b are located outside the pitch circle C4 of the conveyor-side gear portion 23, and further outside the addendum circle C2 of the conveyor-side gear portion 23. That is, although the addendum circle C1 of the drive-side gear portions 91a and 91b is located on the center side of the addendum circle C2 of the conveyor-side gear portion 23, it is separated from the pitch circle C4 of the conveyor-side gear portion 23, and the pitch circle It does not intersect with C4.
- the addendum circle C2 of the conveyor-side gear portion 23 is located on the center side of the addendum circle C1 of the drive-side gear portions 91a and 91b, but is separated from the pitch circle C3 of the drive-side gear portions 91a and 91b. It does not intersect with C3.
- the pitch circle C3 of the drive-side gear portions 91a and 91b does not intersect the pitch circle C4 of the conveyor-side gear portion 23.
- pinion portions 96a and 96b of the changing drive source 7 are meshed with the rack portions 71 and 81 so that the rotational force of the geared motor 95 can be transmitted to the rack portions 71 and 81.
- the posture is changed from the sub-transport posture to the main transport posture. That is, the geared motor 95 of the changing drive source 7 is reversely rotated, and the guide members 61a, 61b are moved in the direction opposite to the extending direction by the rack-and-pinion mechanism between the pinion portions 96a, 96b and the rack portions 71, 81.
- the main conveying cam follower portions 30a and 30b run on the first direct acting cam portions 70a and 70b, and from above the first low position portions 76a and 76b of the first horizontal moving member 65 It moves onto the first high position portions 75a and 75b.
- the sub-conveyance cam follower portions 50a and 50b run on the second direct acting cam portions 80a and 80b, and the second high position portions 85a and 85b of the second horizontal moving member 66 move. It moves from above to the second low position portions 86a and 86b, and is changed from the sub-conveyance posture to the main conveyance posture.
- the main conveying cam follower portions 30a and 30b run on the first direct acting cam portions 70a and 70b, the main conveying conveyor portion 2 rises, and the sub conveying cam follower portions 50a and 50b move toward the second direct acting cam portions 80a and 70b.
- the sub-conveyor section 3 descends as it travels on 80b.
- the pitch circle C3 of the driving side gear portions 91a and 91b approaches the pitch circle C4 of the conveyor side gear portion 23 as the posture is changed from the sub-transporting posture to the main transporting posture.
- the rotation shafts of the main transport cam follower portions 30a and 30b and the rotation shafts of the sub-transport cam follower portions 50a and 50b move up and down in the horizontal direction X while maintaining a constant position.
- the transfer device 1 assumes the main transport posture, the following article 200 from the upstream conveyor line 203 can be received on the main transport path 27 of the main transport conveyor section 2 .
- the main conveyer line 201 conveys the article 200 as it is, the article 200 is conveyed along the main conveying path 27 in the main conveying attitude without changing to the sub-conveying attitude.
- the transfer device 1 of this embodiment As shown in FIGS.
- the rotation axis of the main conveyance cam follower sections 30a and 30b and the rotation axis of the auxiliary conveyance cam follower sections 50a and 50b are arranged in the second horizontal movement member 66. Substantially vertically aligned in the change motion. Therefore, in the attitude change operation, the supporting position of the main conveyer portion 2 and the supporting position of the sub-conveyor portion 3 are always constant, the article 200 is less likely to tilt, and even if the article 200 is heavy, it is stably transferred. can.
- the rotation shafts of the main transfer cam follower portions 30a and 30b and the rotation shafts of the auxiliary transfer cam follower portions 50a and 50b are the same when viewed from the rotation axis direction of the main transfer cam follower portions 30a and 30b. They are aligned substantially vertically in the attitude change operation. Therefore, the traveling distance of the main conveying cam follower portions 30a and 30b on the first direct acting cam portions 70a and 70b and the traveling distance of the sub conveying cam follower portions 50a and 50b on the second direct acting cam portions 80a and 80b required for lifting and lowering are calculated. The distance can be shortened, and the main conveying cam follower portions 30a, 30b and the sub conveying cam follower portions 50a, 50b can be provided at both end portions of the guide members 61a, 61b.
- the main transport cam follower portions 30a and 30b and the sub-transport cam follower portions 50a and 50b are arranged on separate first horizontal movement members 65 and second horizontal movement members 66, respectively.
- the interval between the main conveying cam followers 30a and 30b and the interval between the sub-conveying cam followers 50a and 50b can be widened. Therefore, even if the article 200 is heavy and is placed in a biased position in the longitudinal direction of the guide members 61a and 61b, it is possible to prevent the main conveyer portion 2 and the sub-conveyor portion 3 from tilting.
- the path 27 and sub-transport path 43 can be kept horizontal.
- the horizontal movement members 65 and 66 are integrally fixed, the horizontal movement members 65 and 66 can be moved simultaneously by one changing drive source 7 . Also, the positional relationship of the heights of the cam follower portions 30a, 30b, 50a, 50b can be fixed.
- the second high position portions 85a and 85b are positioned above the first low position portions 76a and 76b when viewed from the rotation axis direction of the main transfer cam follower portions 30a and 30b.
- the first high position portions 75a and 75b are positioned above the second low position portions 86a and 86b. Therefore, it is possible to shorten the traveling distance of the main conveying cam follower portions 30a and 30b on the first direct acting cam portions 70a and 70b and the traveling distance of the sub conveying cam follower portions 50a and 50b on the second direct acting cam portions 80a and 80b.
- the pinion portions 96a and 96b and the rack portions 71 and 81 form a rack and pinion mechanism. can be converted into a movement force of
- the main conveying rollers 21a to 21e of the main conveying conveyor section 2 move up and down from the gaps between the adjacent sub conveying rollers 41a and 41b (41g and 41h) of the sub conveying conveyor section 3. Therefore, the size of the plane area 100 can be reduced, and the overall device can be made compact.
- the rotation shafts of the main transport cam follower portions 30a and 30b are the rotation shafts of the sub-transport cam follower portions 50a and 50b. After passing through a position at the same height as the rotation axis of the sub-carrying cam follower portions 50a and 50b, it reaches a position lower than the rotation axis of the sub-carrying cam follower portions 50a and 50b. Therefore, the article 200 can be smoothly transferred from the main transport path 27 to the sub-transport path 43 .
- the main conveying rollers 21a to 21e and the motorized roller 90 are interlocked by the gear mechanism of the conveyor side gear portions 23, 23 and the drive side gear portions 91a, 91b. Therefore, the power of the motorized roller 90 can be transmitted to the main conveying rollers 21a to 21e more efficiently.
- the conveyor-side gear portions 23, 23 and the drive-side gear portions 91a, 91b are always meshed with the posture change from the sub-transport posture to the main transport posture. Therefore, the conveyor-side gear portions 23, 23 and the drive-side gear portions 91a, 91b do not come off, and the attitude can be changed more stably.
- the addendum circles C1 of the drive side gear portions 91a and 91b enter the pitch circle C4 of the conveyor side gear portion 23 in the main transport posture. Therefore, in the main transport posture, the power of the motorized roller 90 can be more efficiently transmitted to the main transport rollers 21a to 21e.
- the addendum circles C1 of the drive side gear portions 91a and 91b are separated from the pitch circle C4 of the conveyor side gear portion 23 in the sub-conveyance attitude. Therefore, the distance between the drive-side gear portions 91a and 91b and the conveyor-side gear portion 23 can be increased in the sub-carrying posture.
- power is transmitted from the driving side gear portions 91a and 91b to the roller side gear portions 26 of the main conveying rollers 21a to 21e via the inter-roller interlocking gear portions 22a to 22d. . Therefore, power can be transmitted more stably from the driving side gear portions 91a and 91b to the roller side gear portions 26 of the main conveying rollers 21a to 21e.
- the heights of the follower portions 30a, 30b, 50a, and 50b are changed by the uneven shapes of the linear cam portions 70a, 70b, 80a, and 80b,
- the heights of the cam follower portions 30a, 30b, 50a, 50b are kept the same. Therefore, the heights of the transport conveyors 2 and 3 do not fluctuate.
- the main transport conveyor section 2 is provided with two roller units 10a and 10b, but the present invention is not limited to this.
- the main transport conveyor section 2 may be provided with three or more roller units.
- transport conveyor sections 2 and 3 are roller conveyors
- present invention is not limited to this.
- the transport conveyor sections 2 and 3 may be other conveyors such as belt conveyors and roller conveyors.
- the main transport rollers 21a to 21e of the main transport conveyor 2 are interlocked by the gears 22a to 22d, 26, but the present invention is not limited to this.
- the main transport rollers 21a to 21e may be interlocked by a belt.
- the sub-conveyor conveyor section 3 interlocks with the sub-conveyance rollers 41a to 41h with the belt 48 suspended thereon, but the present invention is not limited to this.
- the sub-conveyance rollers 41a to 41h may be interlocked by gear sections.
- the main conveyor section 2 is provided on the main conveyor line 201 and the sub-conveyor section 3 is provided on the sub-conveyor line 202, but the present invention is not limited to this.
- the transfer conveyor section 2 may be provided on the sub-transfer conveyor line 202 and the sub-transfer conveyor section 3 may be provided on the main transfer conveyor line 201 . That is, the transfer device 1 may be rotated by 90 degrees in plan view.
- connecting member 67 is interposed between the horizontally moving members 65 and 66 in the above embodiment, the present invention is not limited to this.
- the horizontal movement members 65, 66 may be directly connected.
- the horizontally moving members 65 and 66 are connected by the connecting member 67 that does not have a rotating function, but the present invention is not limited to this.
- a guide roller 68 may be interposed between the horizontally moving members 65 and 66 as a connection member of the present invention, and the horizontally moving members 65 and 66 may be connected by the guide roller 68 .
- the guide rollers 68 outside the horizontally moving members 65 and 66 may be provided or omitted.
- the pinion portion of the changing drive source 7 is composed of two pinion portions 96a and 96b, respectively, but the present invention is not limited to this.
- the pinion portion of the changing drive source 7 may be composed of one pinion portion.
- the present invention is not limited to this.
- the diameters of the main conveying cam follower portions 30a and 30b and the diameters of the sub conveying cam follower portions 50a and 50b may be different.
- the present invention is not limited to this.
- the height of the main conveying cam follower portions 30a, 30b and the height of the sub conveying cam follower portions 50a, 50b may be different.
- the rotation axes of the main transport cam follower portions 30a and 30b and the sub-transport cam follower portions 50a and 50b are arranged substantially vertically in the attitude changing operation, but the present invention is limited to this. not something.
- the main conveying cam follower portions 30a, 30b and the sub-conveying cam follower portions 50a, 50b may be displaced horizontally within the range of overlapping each other in the vertical direction when viewed from the rotation axis direction of the main conveying cam follower portion 30a.
- sub-carrying cam follower portions 50a and 50b may be shifted horizontally within the range where the sub-carrying cam follower portions 50a and 50b are positioned on the vertical projected plane of the main conveying cam follower portions 30a and 30b.
- each constituent member can be freely replaced or added between the embodiments.
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Abstract
Description
本発明は、搬送物を複数方向に移載する移載装置に関する。 The present invention relates to a transfer device that transfers objects in multiple directions.
従来から、製品の組み立て工場や物品の配送場では、物品(搬送物)の搬送に複数のコンベヤラインが設置されており、コンベヤラインが交差する部分には、物品を所望のコンベヤラインに乗り移らせる移載装置が配置されている(例えば、特許文献1)。
特許文献1の移載装置では、一定の平面領域において、主搬送コンベヤラインの下流側に搬送する主搬送路と副搬送コンベヤラインに搬送する副搬送路が重なって配されており、主搬送コンベヤラインから副搬送コンベヤラインに搬送する場合には、昇降手段によって副搬送路を主搬送路よりも上に上昇させることで、主搬送路上から副搬送路上に移載し、副搬送路によって副搬送コンベヤラインに搬送することが可能となっている。
Conventionally, in product assembly plants and product delivery sites, a plurality of conveyor lines have been installed for transporting products (goods to be conveyed). A transfer device is arranged to allow the load to be placed (for example, Patent Literature 1).
In the transfer device of
しかしながら、特許文献1の移載装置は、主搬送路から副搬送路に変更する場合に、図13(a)のように、水平移動部材11が水平方向に移動して主搬送コンベヤ部のカムフォロア36,36が水平移動部材の高位置部7a,7b上に載置されることになり、主搬送コンベヤ部が副搬送路の搬送方向において一方側(図13(a)の右側)に偏って片持ち上に支持され、他方側(図13(a)の左側)の下方に空間S1ができる。
そのため、主搬送コンベヤ部の他方側(図13(a)の左側)に重量物が偏って配置されていると、主搬送コンベヤ部がバランスを崩して傾くおそれがある。
However, in the transfer device of
Therefore, if a heavy object is placed unevenly on the other side (left side in FIG. 13(a)) of the main conveyor section, the main conveyor section may lose its balance and tilt.
また、特許文献1の移載装置は、副搬送路から主搬送路に変更する場合においても、図13(b)のように、水平移動部材11が水平方向に移動し、副搬送コンベヤ部のカムフォロア27,27が水平移動部材の高位置部7a,7b上に載置されることになり、副搬送コンベヤ部が副搬送路の搬送方向において他方側(図13(b)の左側)に偏って片持ち上に支持され、一方側(図13(b)の右側)の下方に空間S2ができる。
そのため、副搬送コンベヤ部の一方側(図13(b)の右側)に重量物が偏って配置されていると、副搬送コンベヤ部がバランスを崩して傾くおそれがある。
Further, in the transfer device of
Therefore, if a heavy object is placed unevenly on one side of the sub-conveyor section (the right side in FIG. 13(b)), the sub-conveyor section may lose its balance and tilt.
このように、特許文献1の移載装置は、物品が重量物の場合にコンベヤ部が傾く懸念があり、更なる改良の余地があった。
As described above, the transfer device of
そこで、本発明は、搬送物が重量物であっても、安定して移載可能な移載装置を提供することを目的とする。 Therefore, an object of the present invention is to provide a transfer device that can stably transfer even heavy objects to be conveyed.
本発明者は、上記の課題を解決するために、特許文献1の移載装置において主搬送コンベヤ部や副搬送コンベヤ部の傾きを防ぐ方策を検討した。
すなわち、特許文献1の移載装置において主搬送コンベヤ部や副搬送コンベヤ部の傾きを防ぐためには、カムフォロア36,36,27,27の位置を一部又は全部が重なる位置に設けて、できる限り両端部側に寄せて配置することが好ましい。しかしながら、特許文献1の移載装置では、一つの水平移動部材11に対して主搬送コンベヤ部のカムフォロア36と副搬送コンベヤ部のカムフォロア27のそれぞれが載置されるため、カムフォロア36,27を重なる位置に配置することができない。
そこで、本発明者は、主搬送コンベヤ部のカムフォロア36と副搬送コンベヤ部のカムフォロア27をそれぞれ別の水平移動部材に分けて配置し、カムフォロア36の回転軸とカムフォロア27の回転軸を水平移動部材の移動方向において一部又は全部が重なる位置にすることで、重量物を移載する場合でも主搬送コンベヤ部や副搬送コンベヤ部の傾きを抑制できると考えた。
In order to solve the above problems, the present inventors have studied measures to prevent tilting of the main conveyor section and the sub-conveyor section in the transfer apparatus of
That is, in order to prevent the tilting of the main conveyer portion and the sub-conveyor portion in the transfer apparatus of
Therefore, the present inventor separately arranged the
上記の考えのもと導き出された本発明の一つの様相は、主搬送コンベヤ部と、副搬送コンベヤ部と、昇降機構を有し、前記主搬送コンベヤ部は、搬送物を所定の方向に搬送する主搬送路と、主搬送カムフォロア部を有し、前記副搬送コンベヤ部は、前記主搬送路の搬送方向に対する交差方向に前記搬送物を搬送する副搬送路と、副搬送カムフォロア部を有し、前記主搬送路と前記副搬送路は、平面視したときに、領域の一部又は全部が重なっており、前記昇降機構は、第1水平移動部材と、第2水平移動部材と、前記第1水平移動部材と前記第2水平移動部材を水平方向に移動させる駆動源を有し、前記第1水平移動部材は、第1直動カム部を有し、前記第2水平移動部材は、第2直動カム部を有し、前記駆動源を駆動させることで、前記主搬送カムフォロア部が前記第1直動カム部上を走行し、前記副搬送カムフォロア部が前記第2直動カム部上を走行して、前記主搬送路と前記副搬送路のうち一方の搬送路が上昇し、他方の搬送路が下降する姿勢変更動作を実行可能であり、前記主搬送カムフォロア部は、前記姿勢変更動作において、前記主搬送カムフォロア部の回転軸方向からみたときに鉛直方向の投影面上に前記副搬送カムフォロア部との重なり部分がある、移載装置である。 One aspect of the present invention derived from the above idea has a main conveyor section, a sub-conveyor section, and an elevating mechanism, and the main conveyor section conveys an object in a predetermined direction. and a main conveying cam follower portion, and the sub conveying conveyor portion has a sub conveying path for conveying the conveyed article in a direction crossing the conveying direction of the main conveying passage and a sub conveying cam follower portion. , the main transport path and the sub-transport path partially or entirely overlap when viewed from above, and the elevating mechanism includes a first horizontal movement member, a second horizontal movement member, and a second horizontal movement member. A drive source for horizontally moving a first horizontal movement member and the second horizontal movement member is provided, the first horizontal movement member has a first translational cam portion, and the second horizontal movement member moves the By driving the drive source, the main conveying cam follower section runs on the first direct acting cam section, and the sub conveying cam follower section runs on the second direct acting cam section. to move one of the main transport path and the sub-transport path upward and the other transport path downward. In the transfer device, there is an overlapping portion with the sub-conveyance cam follower section on a projection plane in the vertical direction when viewed from the rotation axis direction of the main conveyance cam follower section in operation.
本様相によれば、主搬送カムフォロア部と副搬送カムフォロア部がそれぞれ別の第1水平移動部材と第2水平移動部材に配されて、主搬送カムフォロア部と副搬送カムフォロア部が主搬送カムフォロア部の回転軸方向からみたときに姿勢変更動作において鉛直方向に一部又は全部が重なるように配されている。そのため、姿勢変更動作において、主搬送コンベヤ部の支持位置と副搬送コンベヤ部の支持位置が常に一定となり、搬送物が傾きにくく、搬送物が重量物であっても、安定して移載できる。
本様相によれば、主搬送カムフォロア部と副搬送カムフォロア部が姿勢変更動作において主搬送カムフォロア部の回転軸方向からみたときに鉛直方向に一部又は全部が重なるように配されているので、昇降に必要な主搬送カムフォロア部の第1直動カム部上での走行距離及び副搬送カムフォロア部の第2直動カム部上での走行距離を短くでき、特許文献1に比べて主搬送カムフォロア部及び副搬送カムフォロア部を端部側に設けることができる。
According to this aspect, the main conveying cam follower portion and the sub-conveying cam follower portion are arranged on separate first and second horizontal moving members, respectively, and the main conveying cam follower portion and the sub-conveying cam follower portion are arranged on the main conveying cam follower portion. When viewed from the rotation axis direction, they are arranged so as to partially or wholly overlap in the vertical direction during the attitude change operation. Therefore, in the attitude change operation, the support position of the main conveyor and the support position of the sub-conveyor are always constant, so that the objects to be conveyed are less likely to tilt, and even heavy objects can be stably transferred.
According to this aspect, the main carrier cam follower and the sub carrier cam follower are arranged so as to overlap partially or wholly in the vertical direction when viewed from the rotation axis direction of the main carrier cam follower during the attitude change operation. It is possible to shorten the traveling distance of the main conveying cam follower portion on the first direct acting cam portion and the traveling distance of the sub conveying cam follower portion on the second direct acting cam portion, which are required for the above, compared to the main conveying cam follower portion in
好ましい様相は、前記主搬送カムフォロア部の回転軸と前記副搬送カムフォロア部の回転軸は、前記姿勢変更動作において、前記主搬送カムフォロア部の回転軸方向からみたときに鉛直方向に実質的に並んでいることである。 In a preferred aspect, the rotation axis of the main transport cam follower portion and the rotation axis of the sub-transport cam follower portion are substantially aligned vertically when viewed from the rotation axis direction of the main transport cam follower portion during the posture changing operation. It is that you are.
ここでいう「鉛直方向に実質的に並んでいる」とは、概ね鉛直方向において直線上に並んでいる状態をいい、鉛直方向に延びる基準軸に対して水平方向に1cm以内に収まることをいう。
すなわち、「主搬送カムフォロア部の回転軸と副搬送カムフォロア部の回転軸が実質的に鉛直方向に並んでいる」とは、主搬送カムフォロア部の回転軸を通過する鉛直軸に対する副搬送カムフォロア部の回転軸の距離が1cm以内に位置することをいう。
Here, "substantially aligned in the vertical direction" refers to the state of being aligned on a straight line in the vertical direction, and refers to being within 1 cm in the horizontal direction with respect to the reference axis extending in the vertical direction. .
That is, "the rotation axis of the main transfer cam follower portion and the rotation axis of the sub-transfer cam follower portion are substantially aligned in the vertical direction" means that the sub-transfer cam follower portion is aligned with the vertical axis passing through the rotation axis of the main transfer cam follower portion. It means that the distance between the axes of rotation is within 1 cm.
本様相によれば、姿勢変更動作において、主搬送コンベヤ部の支持位置と副搬送コンベヤ部の支持位置が常に概ね一定となり、搬送物が傾きにくく、搬送物が重量物であっても、安定して移載できる。 According to this aspect, in the attitude change operation, the support position of the main conveyor and the support position of the sub-conveyor are generally constant, and the objects to be conveyed are less likely to tilt, and even if the objects to be conveyed are heavy, they are stable. can be transferred.
好ましい様相は、前記第1水平移動部材は、前記第2水平移動部材に対して直接又は接続部材を挟んで固定されており、前記第1水平移動部材及び前記第2水平移動部材は、前記姿勢変更動作において、一体的に水平方向に移動することである。 In a preferred aspect, the first horizontal movement member is fixed to the second horizontal movement member directly or via a connection member, and the first horizontal movement member and the second horizontal movement member are fixed to the posture In the change operation, it is to move horizontally together.
本様相によれば、第1水平移動部材及び第2水平移動部材が一体的に固定されているため、一つの駆動源で第1水平移動部材と第2水平移動部材を同時に移動させることができ、コストを低減できる。 According to this aspect, since the first horizontally moving member and the second horizontally moving member are integrally fixed, the first horizontally moving member and the second horizontally moving member can be simultaneously moved by one drive source. , can reduce costs.
好ましい様相は、前記第1直動カム部は、第1高位置部と、第1低位置部を有し、前記第2直動カム部は、第2高位置部と、第2低位置部を有し、前記主搬送カムフォロア部の回転軸方向からみたときに、前記第1低位置部の上方に前記第2高位置部が位置し、前記第2低位置部の上方に前記第1高位置部が位置していることである。 In a preferred aspect, the first direct acting cam portion has a first high portion and a first low portion, and the second direct acting cam portion has a second high portion and a second low portion. , the second high position portion is positioned above the first low position portion and the first high position portion is positioned above the second low position portion when viewed from the rotation axis direction of the main conveying cam follower portion. The location part is located.
本様相によれば、主搬送カムフォロア部の第1直動カム部上での走行距離及び副搬送カムフォロア部の第2直動カム部上での走行距離をさらに短くできる。 According to this aspect, the traveling distance of the main conveying cam follower section on the first direct acting cam section and the traveling distance of the sub conveying cam follower section on the second direct acting cam section can be further shortened.
より好ましい様相は、前記第2高位置部は、前記第2水平移動部材の移動方向において、前記第2水平移動部材の端部に設けられていることである。 A more preferable aspect is that the second high portion is provided at the end of the second horizontally moving member in the moving direction of the second horizontally moving member.
本様相によれば、より安定して昇降させることができる。 According to this aspect, it can be raised and lowered more stably.
好ましい様相は、前記第1水平移動部材は、第1ラック部を有し、前記第2水平移動部材は、第2ラック部を有し、前記駆動源は、前記第1ラック部と前記第2ラック部のそれぞれとラックアンドピニオン機構を構成するピニオン部と、前記ピニオン部を回転させるモータを備えることである。 In a preferred aspect, the first horizontally moving member has a first rack portion, the second horizontally moving member has a second rack portion, and the driving source includes the first rack portion and the second rack portion. It is provided with each of the rack sections and a pinion section that constitutes a rack and pinion mechanism, and a motor that rotates the pinion section.
本様相によれば、より確実にモータの回転力を第1水平移動部材及び第2水平移動部材の移動力に変換できる。 According to this aspect, the rotational force of the motor can be more reliably converted into the moving force of the first horizontal movement member and the second horizontal movement member.
好ましい様相は、前記副搬送コンベヤ部は、前記副搬送路の搬送方向に複数の副搬送ローラが並んだローラコンベヤであり、前記主搬送コンベヤ部は、複数の主搬送ローラを有し、前記副搬送路の搬送方向において隣接する副搬送ローラ間から前記主搬送ローラが上昇することである。 In a preferred aspect, the sub-conveyance conveyor section is a roller conveyor in which a plurality of sub-conveyance rollers are arranged in the conveyance direction of the sub-conveyance path, and the main conveyance conveyor section has a plurality of main conveyance rollers, The main conveying roller rises from between the sub-conveying rollers adjacent in the conveying direction of the conveying path.
本様相によれば、平面領域の大きさを小さくでき、装置全体のコンパクト化が可能である。 According to this aspect, the size of the planar area can be reduced, and the overall device can be made compact.
好ましい様相は、前記姿勢変更動作は、前記主搬送路が前記副搬送路よりも高い位置にあって前記主搬送路で前記搬送物を搬送可能な主搬送姿勢と、前記副搬送路が前記主搬送路よりも高い位置にあって前記副搬送路で前記搬送物を搬送可能な副搬送姿勢との間で変更するものであり、前記主搬送姿勢から前記副搬送姿勢に変更する場合には、前記主搬送カムフォロア部の回転軸が前記副搬送カムフォロア部の回転軸よりも高い位置から降下して前記副搬送カムフォロア部の回転軸と同一の高さの位置を経て前記副搬送カムフォロア部の回転軸よりも低い位置となることである。 In a preferred aspect, the posture changing operation is performed by changing the main transporting posture in which the main transporting path is positioned higher than the sub-transporting path so that the article can be transported on the main transporting path, and The sub-conveyance posture is changed between the sub-conveyance posture which is positioned higher than the conveyance path and can convey the article on the sub-conveyance route. When changing from the main conveyance posture to the sub-conveyance posture, The rotating shaft of the main conveying cam follower portion descends from a position higher than the rotating shaft of the sub-conveying cam follower portion, passes through a position at the same height as the rotating shaft of the sub-conveying cam follower portion, and passes through the rotating shaft of the sub-conveying cam follower portion. It is to be in a lower position than
本様相によれば、より安定して搬送物を移載可能である。 According to this aspect, it is possible to transfer objects more stably.
ところで、特許文献1の主搬送コンベヤ部は、ベルト駆動ローラの回転力がベルトを介して短尺ローラに伝達されて短尺ローラが回転し、搬送物を搬送可能となっている。
しかしながら、特許文献1の主搬送コンベヤ部は、プーリによってベルトに張力が作用するものの、短尺ローラとベルトとの間でスリップが生じると、回転力の一部が損なわれてしまう問題がある。
駆動ローラのモータの駆動力を効率良くローラに伝達するには、スリップが生じない歯車機構によって伝達することが考えられる。こうすることで駆動ローラと短尺ローラをベルトで連動させる場合よりも効率良く伝達できる。
しかしながら、特許文献1のように、主搬送路と副搬送路が相対的に昇降する場合、歯車機構によって短尺ローラと駆動ローラを連動させると、主搬送路の上昇に伴い、短尺ローラ側の歯車部と駆動ローラ側の歯車部の間が離れていき、短尺ローラ側の歯車部と駆動ローラ側の歯車部とが完全に離れると、再度主搬送路が下降しても、短尺ローラ側の歯車部と駆動ローラ側の歯車部が噛み合わない場合がある。
By the way, in the main conveyer portion of
However, in the main conveyer section of
In order to efficiently transmit the driving force of the motor of the driving roller to the roller, it is conceivable to transmit it by a gear mechanism that does not cause slip. By doing so, the power can be transmitted more efficiently than when the driving roller and the short roller are interlocked with a belt.
However, when the main conveying path and the sub-conveying path are moved up and down relative to each other as in
そこで、好ましい様相は、前記姿勢変更動作は、前記主搬送路が前記副搬送路よりも高い位置にあって前記主搬送路で前記搬送物を搬送可能な主搬送姿勢と、前記副搬送路が前記主搬送路よりも高い位置にあって前記副搬送路で前記搬送物を搬送可能な副搬送姿勢との間で変更するものであり、駆動側歯車部を有した主搬送駆動モータを有し、前記主搬送コンベヤ部は、複数の主搬送ローラと、前記主搬送ローラと連動するコンベヤ側歯車部を有し、前記副搬送姿勢においては、前記駆動側歯車部の歯先円内に前記コンベヤ側歯車部の歯先円が入り込んでいるが、前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が離れた状態であり、前記副搬送姿勢から前記主搬送姿勢に姿勢変更するに伴って前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が近づくことである。 Therefore, in a preferred aspect, the posture changing operation is performed by: A sub-conveying position that is positioned higher than the main conveying path and capable of conveying the article on the sub-conveying path, and has a main conveying drive motor having a drive-side gear portion. The main conveying conveyor section has a plurality of main conveying rollers and a conveyor-side gear section that interlocks with the main conveying rollers. Although the addendum circle of the side gear part is inside, the pitch circle of the driving side gear part and the pitch circle of the conveyor side gear part are separated, and the attitude is changed from the sub-conveying attitude to the main conveying attitude. The pitch circle of the drive-side gear portion and the pitch circle of the conveyor-side gear portion approach each other.
本様相によれば、歯車機構によって主搬送ローラと主搬送駆動モータが連動するため、主搬送駆動モータの動力をより効率的に主搬送ローラに伝達できる。
本様相によれば、副搬送姿勢から主搬送姿勢に姿勢変更するに伴って、常時コンベヤ側歯車部と駆動側歯車部が噛み合っているので、コンベヤ側歯車部と駆動側歯車部が外れず、より安定的に姿勢変更できる。
According to this aspect, since the main transport roller and the main transport drive motor are interlocked by the gear mechanism, the power of the main transport drive motor can be transmitted to the main transport roller more efficiently.
According to this aspect, the conveyor-side gear portion and the drive-side gear portion are always meshed with each other as the posture is changed from the sub-conveyance posture to the main-conveyance posture. You can change your posture more stably.
より好ましい様相は、前記駆動側歯車部の歯先円は、前記主搬送姿勢において、前記コンベヤ側歯車部のピッチ円内に入り込んでいることである。 A more preferable aspect is that the addendum circle of the drive-side gear portion enters the pitch circle of the conveyor-side gear portion in the main conveying posture.
本様相によれば、主搬送姿勢において、主搬送駆動モータの動力をより効率的に主搬送ローラに伝達できる。 According to this aspect, in the main transport posture, the power of the main transport drive motor can be transmitted to the main transport rollers more efficiently.
より好ましい様相は、前記駆動側歯車部の歯先円は、前記副搬送姿勢において、前記コンベヤ側歯車部のピッチ円から離れていることである。 A more preferable aspect is that the addendum circle of the drive-side gear portion is separated from the pitch circle of the conveyor-side gear portion in the sub-conveyance posture.
より好ましい様相は、前記主搬送ローラは、ローラ側歯車部を有し、前記主搬送コンベヤ部は、前記ローラ側歯車部と噛合し、前記主搬送路の搬送方向に隣接する主搬送ローラ間を連動させるローラ間連動歯車部を有し、前記ローラ間連動歯車部は、前記コンベヤ側歯車部と噛合していることである。 In a more preferred aspect, the main conveying roller has a roller-side gear portion, and the main conveying conveyor portion meshes with the roller-side gear portion to move between the main conveying rollers adjacent in the conveying direction of the main conveying path. It has an inter-roller interlocking gear portion for interlocking, and the inter-roller interlocking gear portion is meshed with the conveyor-side gear portion.
本様相によれば、ローラ間連動歯車部を介して駆動側歯車部からローラ側歯車部に動力が伝達されるので、より安定的に駆動側歯車部からローラ側歯車部に動力を伝達できる。 According to this aspect, since power is transmitted from the driving side gear section to the roller side gear section via the inter-roller interlocking gear section, power can be transmitted more stably from the driving side gear section to the roller side gear section.
本発明の一つの様相は、主搬送コンベヤ部と、副搬送コンベヤ部と、昇降機構を有し、前記主搬送コンベヤ部は、搬送物を所定の方向に搬送する主搬送路を有し、前記副搬送コンベヤ部は、前記主搬送路の搬送方向に対する交差方向に前記搬送物を搬送する副搬送路を有し、前記主搬送路と前記副搬送路は、平面視したときに、領域の一部又は全部が重なっており、前記主搬送路が前記副搬送路よりも高い位置にあって前記主搬送路で前記搬送物を搬送可能な主搬送姿勢と、前記副搬送路が前記主搬送路よりも高い位置にあって前記副搬送路で前記搬送物を搬送可能な副搬送姿勢との間で変更する姿勢変更動作を実行可能であり、駆動側歯車部を有した主搬送駆動モータを有し、前記主搬送コンベヤ部は、複数の主搬送ローラと、前記主搬送ローラと連動するコンベヤ側歯車部を有し、前記副搬送姿勢においては、前記駆動側歯車部の歯先円内に前記コンベヤ側歯車部の歯先円が入り込んでいるが、前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が離れた状態であり、前記副搬送姿勢から前記主搬送姿勢に姿勢変更するに伴って前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が近づく、移載装置である。 One aspect of the present invention includes a main conveyor section, a sub-conveyor section, and an elevating mechanism, the main conveyor section having a main conveying path for conveying an object in a predetermined direction, The sub-conveyor section has a sub-conveyance path for conveying the article in a direction crossing the conveying direction of the main conveyance path, and the main conveyance path and the sub-conveyance path are part of an area when viewed from above. a main transport posture in which the main transport path is positioned higher than the sub transport path so that the article can be transported on the main transport path; and a sub-conveyance driving motor having a drive-side gear portion capable of performing a posture change operation to change between a sub-conveyance posture at a position higher than the sub-conveyance path and capable of conveying the conveyed article on the sub-conveyance path. The main conveying conveyor section has a plurality of main conveying rollers and a conveyor-side gear section that interlocks with the main conveying rollers. Although the addendum circle of the conveyor-side gear part is inside, the pitch circle of the drive-side gear part and the pitch circle of the conveyor-side gear part are separated, and the attitude is changed from the sub-conveying attitude to the main conveying attitude. In the transfer device, the pitch circle of the drive-side gear portion and the pitch circle of the conveyor-side gear portion approach each other.
本様相によれば、歯車機構によって主搬送ローラと主搬送駆動モータが連動するため、主搬送駆動モータの動力をより効率的に主搬送ローラに伝達できる。
本様相によれば、副搬送姿勢から主搬送姿勢に姿勢変更するに伴って、常時コンベヤ側歯車部と駆動側歯車部が噛み合っているので、コンベヤ側歯車部と駆動側歯車部が外れず、より安定的に姿勢変更できる。
According to this aspect, since the main transport roller and the main transport drive motor are interlocked by the gear mechanism, the power of the main transport drive motor can be transmitted to the main transport roller more efficiently.
According to this aspect, the conveyor-side gear portion and the drive-side gear portion are always meshed with each other as the posture is changed from the sub-conveyance posture to the main-conveyance posture. You can change your posture more stably.
本発明の移載装置によれば、搬送物が重量物であっても、安定して移載可能である。 According to the transfer device of the present invention, even heavy objects can be transferred stably.
以下、本発明の実施形態の移載装置1について説明する。
The
本発明の第1実施形態の移載装置1は、自動倉庫や物流センター等で好適に使用されるものであり、図1のように、物品200(搬送物)を主搬送コンベヤライン201から副搬送コンベヤライン202への分岐部分に設けられるものである。
以下の説明においては、説明の都合上、移載装置1を基準に主搬送コンベヤライン201の上流側を上流側コンベヤライン203といい、主搬送コンベヤライン201の下流側を下流側コンベヤライン205という。
The
In the following description, for convenience of explanation, the upstream side of the main
移載装置1は、図2,図3のように、主搬送コンベヤ部2と、副搬送コンベヤ部3と、ベース部5と、搬送用駆動源6と、変更用駆動源7を備えている。
移載装置1は、変更用駆動源7を駆動させることで、主搬送姿勢と、副搬送姿勢との間で姿勢変更する姿勢変更動作が実行可能となっている。
主搬送姿勢は、図9のように主搬送コンベヤ部2の主搬送路27が上昇するとともに副搬送コンベヤ部3の副搬送路43が下降し、主搬送路27が副搬送路43よりも高い位置にあって主搬送路27で物品200を搬送可能な姿勢である。
副搬送姿勢は、図11のように、主搬送コンベヤ部2の主搬送路27が下降するとともに副搬送コンベヤ部3の副搬送路43が上昇し、副搬送路43が主搬送路27よりも高い位置にあって副搬送路43で物品200を搬送可能な姿勢である。
As shown in FIGS. 2 and 3, the
By driving the changing
As shown in FIG. 9, the main conveying posture is such that the main conveying
As for the sub-conveying attitude, as shown in FIG. This is a posture in which the
主搬送コンベヤ部2は、上流側コンベヤライン203から搬送された物品200を下流側コンベヤライン205に搬送するコンベヤユニットである。
主搬送コンベヤ部2は、図4のように、複数のローラユニット10a,10bと、連結フレーム11a,11bと、規制プレート12a~12dを備えている。
ローラユニット10a,10bは、平面視したときに、縦方向Y(水平方向)に幅を持ち、横方向X(水平方向)に延びる長尺状の部材であり、横方向Xに物品200を搬送するものである。
ローラユニット10a,10bは、図5のように、支持フレーム20と、主搬送ローラ21a~21eと、ローラ間連動歯車部22a~22dと、コンベヤ側歯車部23を備えている。
支持フレーム20は、図4,図5のように、主搬送ローラ21a~21e、ローラ間連動歯車部22a~22d、及びコンベヤ側歯車部23を支持する部材であり、横方向Xに延びる長尺フレームである。
支持フレーム20は、一対のフレーム本体24a,24bで構成されている。
The main
As shown in FIG. 4, the main
The
The
4 and 5, the
The
主搬送ローラ21a~21eは、物品200を搬送する搬送ローラであり、横方向Xに並設され、一対のフレーム本体24a,24bに挟まれて軸支されている。
主搬送ローラ21a~21eは、図5のように、ローラ部25と、ローラ側歯車部26を備えており、ローラ部25の頂部によって搬送面が形成されており、主搬送コンベヤ部2は、主搬送ローラ21a~21eの搬送面によって物品200を搬送可能な主搬送路27が構成されている。
主搬送路27は、主搬送コンベヤライン201の搬送方向に物品200を搬送するものである。すなわち、主搬送路27は、上流側コンベヤライン203から下流側コンベヤライン205に向かって直線的に搬送するものである。
The main conveying
As shown in FIG. 5, the main conveying
The
主搬送ローラ21a~21eは、ローラ部25とローラ側歯車部26が同軸となっている。
ローラ部25は、図5のように、ローラ側歯車部26よりも外径が大きく、図4のように、支持フレーム20の開口部28から上方に露出している。
ローラ間連動歯車部22a~22dは、図5のように、主搬送ローラ21a~21eの間にそれぞれ設けられ、一対のフレーム本体24a,24bに挟まれて軸支されている。すなわち、ローラ間連動歯車部22a~22dは、横方向Xに並設されている。
ローラ間連動歯車部22a~22dは、主搬送ローラ21a~21eのローラ側歯車部26と噛合し、横方向Xに隣接する主搬送ローラ21a~21eのローラ側歯車部26,26間を連動させる部位である。
コンベヤ側歯車部23は、ローラ間連動歯車部22bと噛合する部位であり、一対のフレーム本体24a,24bに挟まれて軸支されている。
In the
The
As shown in FIG. 5, the inter-roller
The inter-roller
The conveyor-
連結フレーム11a,11bは、縦方向Yに延び、ローラユニット10a,10b間を連結するフレームであり、図4のように、主搬送カムフォロア部30a,30bを備えている。
主搬送カムフォロア部30a,30bは、主搬送ローラ21a~21eの回転軸と平行に回転軸を持ったコロである。
主搬送カムフォロア部30a,30bは、連結フレーム11a,11bの下側であって連結フレーム11a,11bの内側に配されており、連結フレーム11a,11bの長手方向(縦方向Y)の両端部近傍に設けられている。
主搬送コンベヤ部2全体でみると、主搬送コンベヤ部2は、4つの主搬送カムフォロア部30a,30b,30a,30bを備えており、主搬送カムフォロア部30a,30b,30a,30bは、それぞれ四隅近傍に設けられている。
The connection frames 11a and 11b are frames that extend in the vertical direction Y and connect the
The main conveying
The main conveying
Looking at the
規制プレート12a~12dは、主搬送コンベヤ部2の移動方向を上下方向のみに規制する部材である。すなわち、規制プレート12a~12dは、主搬送コンベヤ部2を鉛直方向に直線上に昇降させることが可能となっている。
規制プレート12a~12dは、連結フレーム11a,11bの下面に設けられている。
規制プレート12a~12dは、平面視したときに、連結フレーム11a,11bの主搬送ローラ21a~21eの並設方向(横方向X)の両端部にそれぞれ設けられており、縦方向Yにおいてローラユニット10a,10bよりも内側に位置している。
規制プレート12a~12dは、弾性を有し、厚み方向に撓みやすく捩じれ難い板ばねである。規制プレート12a~12dは、図3のように、厚み方向が上下方向に向くように連結フレーム11a,11bから傾斜して延びており、連結フレーム11a,11bに対して片持ち状に取り付けられている。
The regulating
The regulating
The regulating
The regulating
副搬送コンベヤ部3は、上流側コンベヤライン203から搬送された物品200を副搬送コンベヤライン202に搬送するコンベヤユニットである。
副搬送コンベヤ部3は、図6のように、フレーム部材40と、副搬送ローラ41a~41hと、規制プレート42a~42dを備え、副搬送ローラ41a~41hが縦方向Yに並設されたローラコンベヤである。
副搬送コンベヤ部3は、副搬送ローラ41a~41hの頂部によって搬送面が形成されており、搬送面によって物品200を搬送可能な副搬送路43が構成されている。
副搬送路43は、主搬送コンベヤ部2の主搬送路27の搬送方向(第1搬送方向)に対する交差方向(本実施形態では直交方向)に物品200を搬送するものである。
フレーム部材40は、図6のように、一対の支持フレーム45a,45bと、連結フレーム46a,46bを備えている。
支持フレーム45a,45bは、縦方向Yに延び、各副搬送ローラ41a~41hの長手方向の両端部を軸支する支持部材である。
The
As shown in FIG. 6, the
The
The
The
The support frames 45a and 45b are support members that extend in the vertical direction Y and pivotally support both ends of the
連結フレーム46a,46bは、横方向Xに延び支持フレーム45a,45bの端部間を連結する連結部材である。
連結フレーム46a,46bは、副搬送カムフォロア部50a,50bを備えている。
副搬送カムフォロア部50a,50bは、主搬送カムフォロア部30a,30bの回転軸と平行に回転軸を持ったコロである。
副搬送カムフォロア部50a,50bは、連結フレーム46a,46bの下側であって、連結フレーム46a,46bの内側に配されており、連結フレーム46a,46bの長手方向(横方向X)の両端部近傍に設けられている。
副搬送コンベヤ部3全体でみると、副搬送コンベヤ部3は、4つの副搬送カムフォロア部50a,50b,50a,50bを備えており、副搬送カムフォロア部50a,50b,50a,50bは、それぞれ四隅近傍に設けられている。
The connecting
The connecting
The sub-conveyance
The sub-conveyance
Looking at the
副搬送ローラ41a~41hは、図6のように、支持フレーム45a,45bによって本体部分が回転可能に軸支されており、副搬送路43における搬送方向(第2搬送方向)に一定の隙間を空けて並んでいる。
副搬送ローラ41a~41hのうち、一又は複数の副搬送ローラは、モータ内蔵ローラであり、ローラ本体の中にモータと減速機が内蔵されている。そして、当該副搬送ローラは、モータに給電されることによってローラ本体が回転可能となっている。
一方、副搬送ローラ41a~41hのうち、残りの副搬送ローラは、従動ローラであり、上記したモータ内蔵ローラとの間でベルト48が懸架され、モータ内蔵ローラから動力伝導を受けてローラ本体が回転可能となっている。
本実施形態では、副搬送ローラ41eが駆動ローラであり、モータ内蔵ローラを内蔵しており、残りの副搬送ローラ41a~41d,41f~41hが副搬送ローラ41eの動力を受けて回転する従動ローラである。
なお、いずれの副搬送ローラ41a~41hもモータ内蔵ローラであってもよい。
As shown in FIG. 6, the
One or more sub-conveyance rollers among the
On the other hand, among the
In the present embodiment, the
Any of the
規制プレート42a~42dは、副搬送コンベヤ部3の移動方向を上下方向のみに規制する部材である。すなわち、規制プレート42a~42dは、副搬送コンベヤ部3を鉛直方向に直線上に昇降させることが可能となっている。
規制プレート42a~42dは、図6のように、支持フレーム45a,45bの下面に設けられている。
規制プレート42a~42dは、支持フレーム45a,45bの副搬送ローラ41a~41hの並設方向(縦方向Y)の中間部にそれぞれ設けられている。
規制プレート42a~42dは、弾性を有し、厚み方向に撓みやすく捩じれ難い板ばねである。規制プレート42a~42dは、厚み方向が上下方向に向くように支持フレーム45a,45bから傾斜して延びており、支持フレーム45a,45bに対して片持ち状に取り付けられている。
The regulating
The
The regulating
The regulating
ベース部5は、図7のように、ベース本体部60と、誘導部材61a,61bと、支持部材62a,62bを備えている。
ベース本体部60は、地面(設置面)に対して載置される部位であり、縦長長方形状の板体である。
誘導部材61a,61bは、縦方向Yに幅をもち、横方向Xに延びた長尺体であり、主搬送コンベヤ部2及び副搬送コンベヤ部3を上下方向に誘導する部材である。
誘導部材61a,61bは、図8のように、第1水平移動部材65と、第2水平移動部材66と、接続部材67と、誘導コロ68を備えており、第1水平移動部材65と第2水平移動部材66が接続部材67を挟んで一体となっている。
As shown in FIG. 7, the
The base
The guiding
As shown in FIG. 8, the guiding
第1水平移動部材65は、縦方向Yに厚みをもち、横方向Xに長さをもって延びた長板であり、延び方向(横方向X)のみ往復移動が可能となっている。
第1水平移動部材65は、図8のように、第1直動カム部70a,70bと、第1ラック部71を備えている。
The first
The first
第1直動カム部70a,70bは、直動カムとして機能する部位であり、第1水平移動部材65の上面に設けられている。
第1直動カム部70a,70bは、長手方向(横方向X)において、第1高位置部75a,75bと、第1低位置部76a,76bを備えている。
第1高位置部75a,75bは、第1水平移動部材65の上面で最も高い部分である。
第1低位置部76a,76bは、第1水平移動部材65の上面で第1高位置部75a,75bよりも低い部分である。
第1直動カム部70aの第1低位置部76aと第1直動カム部70bの第1高位置部75bは、第1水平移動部材65の長手方向(横方向X)の両端に形成されている。
The first direct-acting
The first direct
The first
The first
A first
第1ラック部71は、図7のように、後述する変更用駆動源7のピニオン部96aと係合し、ラックアンドピニオン機構を構成する部位である。
第1ラック部71は、図8のように、第1水平移動部材65の長手方向(横方向X)の中間部に設けられており、複数のラック歯が形成されている。
As shown in FIG. 7, the
As shown in FIG. 8, the
第2水平移動部材66は、縦方向Yに厚みをもち、横方向Xに長さをもって延びた長板であり、延び方向(横方向X)のみ往復移動が可能となっている。
第2水平移動部材66は、図8のように、第2直動カム部80a,80bと、第2ラック部81を備えている。
The second
The second
第2直動カム部80a,80bは、直動カムとして機能する部位であり、第2水平移動部材66の上面に設けられている。
第2直動カム部80a,80bは、第1水平移動部材65の第1直動カム部70a,70bとは異なる形状をしており、第2高位置部85a,85bと、第2低位置部86a,86bを備えている。
第2高位置部85a,85bは、第2水平移動部材66の上面で最も高い部分である。
第2低位置部86a,86bは、第2水平移動部材66の上面で第2高位置部85a,85bよりも低い部分である。
第2直動カム部80aの第2高位置部85aと第2直動カム部80bの第2低位置部86bは、第2水平移動部材66の長手方向(横方向X)の両端に形成されている。
The second direct-acting
The second direct-acting
The second
The second
A second
第2ラック部81は、図7のように、後述する変更用駆動源7のピニオン部96bと係合し、ラックアンドピニオン機構を構成する部位である。
第2ラック部81は、図8のように、第2水平移動部材66の長手方向(横方向X)の中間部に設けられており、複数のラック歯が形成されている。
第2ラック部81のラック歯は、第1ラック部71のラック歯と同一形状となっている。
As shown in FIG. 7, the
As shown in FIG. 8, the
The rack teeth of the
接続部材67は、第1水平移動部材65と第2水平移動部材66を接続する部材であり、第1水平移動部材65と第2水平移動部材66の間に挟まれ、第1水平移動部材65と第2水平移動部材66の間隔を維持する間隔維持部材である。
The
誘導コロ68は、誘導部材61a,61bを横方向Xに誘導するコロであり、本実施形態の誘導部材61a,61bは、誘導コロ68を4つずつ備えている。
The
支持部材62a,62bは、図7のように、ベース本体部60に対して取り付けられ、搬送用駆動源6のモータ内臓ローラ90と変更用駆動源7のギヤードモータ95を支持する部材である。
支持部材62a,62bは、誘導部材61a,61bの縦方向Yの外側に設けられ、誘導部材61a,61bの外側への移動を規制する規制部材でもある。
As shown in FIG. 7, the
The
搬送用駆動源6は、図7のように、モータ内臓ローラ90(主搬送駆動モータ)と、駆動側歯車部91a,91bを備えている。
モータ内臓ローラ90は、ローラ本体の中にモータと減速機が内蔵されており、モータに給電されることによってローラ本体が回転可能となっている。
駆動側歯車部91a,91bは、モータ内臓ローラ90のローラ本体の外周に取り付けられ、モータ内臓ローラ90の回転力をコンベヤ側歯車部23に伝達する部位である。
As shown in FIG. 7, the
The
The driving
変更用駆動源7は、ギヤードモータ95と、ピニオン部96a,96b,96a,96bを備えている。
ギヤードモータ95は、モータと減速機を備えており、モータに給電されることによって出力軸が回転可能となっている。
ピニオン部96a,96bは、ギヤードモータ95の出力軸と直接又は間接的に接続された動力伝動シャフトに取り付けられ、ラック部71,81と係合することでラックアンドピニオン機構を構成し、ギヤードモータ95の回転力を水平移動部材65,66に伝達する部材である。
The changing
The geared
The
続いて、本発明の第1実施形態の移載装置1の主搬送姿勢における各部材の位置関係について説明する。
Next, the positional relationship of each member in the main transport posture of the
移載装置1は、図1~図3のように、ベース部5、主搬送コンベヤ部2、及び副搬送コンベヤ部3が一つの平面領域100に配されており、平面領域100内では下方側から上方側に向けてベース部5、主搬送コンベヤ部2、及び副搬送コンベヤ部3がこの順に重なっている。
主搬送コンベヤ部2のローラユニット10a,10bは、図2のように、主搬送ローラ21a~21eのローラ部25が副搬送コンベヤ部3の副搬送ローラ41a,41bの間及び副搬送ローラ41g,41hの間から露出している。
As shown in FIGS. 1 to 3, the
As shown in FIG. 2, the
移載装置1は、主搬送カムフォロア部30a,30bと第1水平移動部材65の第1直動カム部70a,70b及び副搬送カムフォロア部50a,50bと第2水平移動部材66によって主搬送コンベヤ部2及び副搬送コンベヤ部3の昇降機構が構成されている。
主搬送コンベヤ部2は、図9のように主搬送ローラ21a~21eの頂部で構成される主搬送路27が副搬送ローラ41a~41hの頂部で構成される副搬送路43よりも高い位置となっている。
主搬送カムフォロア部30a,30bは、図9(a)のように、第1水平移動部材65の第1高位置部75a,75b上に載置されており、副搬送カムフォロア部50a,50bは、図9(b)のように、第2水平移動部材66の第2低位置部86a,86b上に載置されている。
主搬送カムフォロア部30a,30bは、図9(c)のように、縦方向Yから側面視したときに、副搬送カムフォロア部50a,50bの上方にあり、回転軸が副搬送カムフォロア部50a,50bの回転軸と鉛直方向に直線上に並んでいる。
The
As shown in FIG. 9, the
As shown in FIG. 9A, the main conveying
As shown in FIG. 9C, the main conveying
規制プレート12a~12dは、一方の端部が連結フレーム11a,11bに固定されており、他方の端部がベース部5に固定されている。
規制プレート12a~12dは、厚み方向がいずれも鉛直方向を向いている。
すなわち、主搬送コンベヤ部2は、移動方向が規制プレート12a~12dによって鉛直方向に規制されている。
The
The thickness directions of the
That is, the moving direction of the main
規制プレート42a~42dは、一方の端部が支持フレーム45a,45bに固定されており、他方の端部がベース部5に固定されている。
規制プレート42a~42dは、厚み方向がいずれも鉛直方向を向いている。
すなわち、副搬送コンベヤ部3は、移動方向が規制プレート42a~42dによって鉛直方向に規制されている。
The
The thickness directions of the
That is, the moving direction of the
搬送用駆動源6は、図9(a)のように、駆動側歯車部91a,91bが主搬送コンベヤ部2のコンベヤ側歯車部23と噛合しており、モータ内臓ローラ90の回転力をコンベヤ側歯車部23に伝達可能となっている。
具体的には、駆動側歯車部91a,91bの歯先円C1は、図12(a)のように、コンベヤ側歯車部23の歯先円C2内に入り込んでおり、コンベヤ側歯車部23のピッチ円C4内にも入り込んでいる。
駆動側歯車部91a,91bのピッチ円C3は、コンベヤ側歯車部23の歯先円C2内に入り込んでおり、コンベヤ側歯車部23のピッチ円C4と接するかピッチ円C4に近接している。
すなわち、駆動側歯車部91a,91bの歯先円C1は、コンベヤ側歯車部23のピッチ円C4よりもコンベヤ側歯車部23の中心側に位置しており、コンベヤ側歯車部23の歯先円C2は、駆動側歯車部91a,91bのピッチ円C3よりも駆動側歯車部91a,91bの中心側に位置している。
変更用駆動源7は、図9のように、ピニオン部96a,96bがラック部71,81と噛合しており、ギヤードモータ95の回転力をラック部71,81に伝達可能となっている。
As shown in FIG. 9(a), the
Specifically, the addendum circles C1 of the drive-
The pitch circle C3 of the drive-
That is, the addendum circle C1 of the drive-
9,
続いて、本発明の第1実施形態の移載装置1によって主搬送姿勢から副搬送姿勢に姿勢変更して主搬送コンベヤライン201から副搬送コンベヤライン202に搬送する場合について説明する。
Next, a case will be described in which the
物品200が上流側コンベヤライン203を通過して移載装置1が配された平面領域100に至ると、変更用駆動源7のギヤードモータ95を正回転させ、ピニオン部96a,96bとラック部71,81との間でのラックアンドピニオン機構によって誘導部材61a,61bを延び方向(横方向X)の一方方向に移動させる。
図10(a)のように、誘導部材61a,61bの移動に伴って、第1直動カム部70a,70b上を主搬送カムフォロア部30a,30bが走行し、第1水平移動部材65の第1高位置部75a,75b上から第1低位置部76a,76b上に向かって移動する。
同様に図10(b)のように、誘導部材61a,61bの移動に伴って、第2直動カム部80a,80b上を副搬送カムフォロア部50a,50bが走行し、第2水平移動部材66の第2低位置部86a,86b上から第2高位置部85a,85b上に向かって移動する。
When the
As shown in FIG. 10(a), as the guiding
Similarly, as shown in FIG. 10(b), as the
このとき、主搬送カムフォロア部30a,30bが第1直動カム部70a,70b上を走行するにつれて主搬送コンベヤ部2が下降し、副搬送カムフォロア部50a,50bが第2直動カム部80a,80b上を走行するにつれて副搬送コンベヤ部3が上昇する。また、主搬送カムフォロア部30a,30bの回転軸及び副搬送カムフォロア部50a,50bの回転軸は、横方向Xにおいて常に一定位置のまま昇降する。
At this time, as the main conveying
誘導部材61a,61bの移動に伴って、搬送コンベヤ部2,3が昇降し、図10のように、主搬送コンベヤ部2の主搬送路27と副搬送コンベヤ部3の副搬送路43が同じ高さになったときに、主搬送コンベヤ部2の主搬送路27から物品200が副搬送コンベヤ部3の副搬送路43に移載され、主搬送コンベヤ部2がさらに下降し、副搬送コンベヤ部3がさらに上昇する。
As the
搬送用駆動源6は、図12のように、主搬送姿勢から副搬送姿勢に姿勢変更するに伴って駆動側歯車部91a,91bのピッチ円C3がコンベヤ側歯車部23のピッチ円C4から離れていく。
As shown in FIG. 12, the driving
そして、移載装置1が副搬送姿勢となると、副搬送コンベヤ部3の副搬送路43で物品200を副搬送コンベヤライン202に搬送する。
Then, when the
このとき、副搬送コンベヤ部3は、図11(c)のように、副搬送ローラ41a~41hの頂部で構成される副搬送路43が主搬送ローラ21a~21eの頂部で構成される主搬送路27よりも高い位置となる。
主搬送カムフォロア部30a,30bは、図11(a)のように、第1水平移動部材65の第1低位置部76a,76b上に載置されており、副搬送カムフォロア部50a,50bは、図11(b)のように、第2水平移動部材66の第2高位置部85a,85b上に載置されている。
主搬送カムフォロア部30a,30bは、図11(c)のように、縦方向Yから側面視したときに、副搬送カムフォロア部50a,50bの下方にあり、回転軸が副搬送カムフォロア部50a,50bの回転軸と鉛直方向に直線上に並んでいる。
搬送用駆動源6は、図11(a)のように、駆動側歯車部91a,91bが主搬送コンベヤ部2のコンベヤ側歯車部23と噛合しているが、主搬送姿勢に比べて駆動側歯車部91a,91bとコンベヤ側歯車部23の距離が離れている。
具体的には、駆動側歯車部91a,91bの歯先円C1は、図12(b)のように、コンベヤ側歯車部23の歯先円C2内に入り込んでおり、コンベヤ側歯車部23のピッチ円C4と接するかピッチ円C4の外側に位置している。
駆動側歯車部91a,91bのピッチ円C3は、コンベヤ側歯車部23のピッチ円C4の外側に位置し、さらにコンベヤ側歯車部23の歯先円C2の外側に位置している。
すなわち、駆動側歯車部91a,91bの歯先円C1は、コンベヤ側歯車部23の歯先円C2の中心側に位置するものの、コンベヤ側歯車部23のピッチ円C4から離れており、ピッチ円C4と交わっていない。コンベヤ側歯車部23の歯先円C2は、駆動側歯車部91a,91bの歯先円C1の中心側に位置するものの、駆動側歯車部91a,91bのピッチ円C3から離れており、ピッチ円C3と交わっていない。駆動側歯車部91a,91bのピッチ円C3は、コンベヤ側歯車部23のピッチ円C4と交わっていない。
変更用駆動源7は、図11のように、ピニオン部96a,96bがラック部71,81と噛合しており、ギヤードモータ95の回転力をラック部71,81に伝達可能となっている。
At this time, as shown in FIG. 11(c), the
As shown in FIG. 11A, the main conveying
As shown in FIG. 11C, the main conveying
As shown in FIG. 11(a), the driving
Specifically, as shown in FIG. It is in contact with the pitch circle C4 or located outside the pitch circle C4.
The pitch circles C3 of the drive-
That is, although the addendum circle C1 of the drive-
11,
平面領域100から物品200が副搬送コンベヤライン202に搬送されると、副搬送姿勢から主搬送姿勢に姿勢変更する。
すなわち、変更用駆動源7のギヤードモータ95を逆回転させ、ピニオン部96a,96bとラック部71,81との間でのラックアンドピニオン機構によって誘導部材61a,61bを延び方向の逆方向に移動させる。
誘導部材61a,61bの移動に伴って、第1直動カム部70a,70b上を主搬送カムフォロア部30a,30bが走行し、第1水平移動部材65の第1低位置部76a,76b上から第1高位置部75a,75b上に移動する。
同様に誘導部材61a,61bの移動に伴って、第2直動カム部80a,80b上を副搬送カムフォロア部50a,50bが走行し、第2水平移動部材66の第2高位置部85a,85b上から第2低位置部86a,86b上に移動し、副搬送姿勢から主搬送姿勢に変更される。
When the
That is, the geared
Along with the movement of the
Similarly, as the guiding
このとき、主搬送カムフォロア部30a,30bが第1直動カム部70a,70b上を走行するにつれて主搬送コンベヤ部2が上昇し、副搬送カムフォロア部50a,50bが第2直動カム部80a,80b上を走行するにつれて副搬送コンベヤ部3が下降する。
搬送用駆動源6は、副搬送姿勢から前記主搬送姿勢に姿勢変更するに伴って駆動側歯車部91a,91bのピッチ円C3がコンベヤ側歯車部23のピッチ円C4に近づく。
また、主搬送カムフォロア部30a,30bの回転軸及び副搬送カムフォロア部50a,50bの回転軸は、横方向Xにおいて常に一定位置のまま昇降する。
At this time, as the main conveying
In the driving
In addition, the rotation shafts of the main transport
移載装置1が主搬送姿勢となると、上流側コンベヤライン203から後続の物品200を主搬送コンベヤ部2の主搬送路27で受け入れ可能となる。
When the
なお、主搬送コンベヤライン201でそのまま物品200を搬送する場合には、副搬送姿勢に変更せずに主搬送姿勢のまま主搬送路27で物品200を搬送する。
When the
本実施形態の移載装置1によれば、図9,図10,図11のように、主搬送カムフォロア部30a,30bと副搬送カムフォロア部50a,50bがそれぞれ別の第1水平移動部材65と第2水平移動部材66に配されて、主搬送カムフォロア部30a,30bの回転軸方向からみたときに、主搬送カムフォロア部30a,30bの回転軸と副搬送カムフォロア部50a,50bの回転軸が姿勢変更動作において実質的に鉛直方向に並んでいる。そのため、姿勢変更動作において、主搬送コンベヤ部2の支持位置と副搬送コンベヤ部3の支持位置が常に一定となり、物品200が傾きにくく、物品200が重量物であっても、安定して移載できる。
According to the
本実施形態の移載装置1によれば、主搬送カムフォロア部30a,30bの回転軸と副搬送カムフォロア部50a,50bの回転軸は、主搬送カムフォロア部30a,30bの回転軸方向からみたときに姿勢変更動作において実質的に鉛直方向に並んでいる。そのため、昇降に必要な主搬送カムフォロア部30a,30bの第1直動カム部70a,70b上での走行距離及び副搬送カムフォロア部50a,50bの第2直動カム部80a,80b上での走行距離を短くでき、主搬送カムフォロア部30a,30b及び副搬送カムフォロア部50a,50bを誘導部材61a,61bの両端部側に設けることができる。
According to the
本実施形態の移載装置1によれば、主搬送カムフォロア部30a,30bと副搬送カムフォロア部50a,50bがそれぞれ別の第1水平移動部材65と第2水平移動部材66に配されており、主搬送カムフォロア部30a,30bの間隔及び副搬送カムフォロア部50a,50bの間隔を広く取れる。そのため、物品200が重量物であり、誘導部材61a,61bの長手方向において偏った位置に載置されていても、主搬送コンベヤ部2や副搬送コンベヤ部3が傾くことを防止でき、主搬送路27及び副搬送路43を水平に維持できる。
According to the
本実施形態の移載装置1によれば、水平移動部材65,66が一体的に固定されているため、一つの変更用駆動源7で水平移動部材65,66を同時に移動させることができる。また、各カムフォロア部30a,30b,50a,50bの高さの位置関係を固定することができる。
According to the
本実施形態の移載装置1によれば、主搬送カムフォロア部30a,30bの回転軸方向からみたときに、第1低位置部76a,76bの上方に第2高位置部85a,85bが位置し、第2低位置部86a,86b上に第1高位置部75a,75bが位置している。そのため、主搬送カムフォロア部30a,30bの第1直動カム部70a,70b上での走行距離及び副搬送カムフォロア部50a,50bの第2直動カム部80a,80b上での走行距離を短くできる。
According to the
本実施形態の移載装置1によれば、ピニオン部96a,96bとラック部71,81によってラックアンドピニオン機構を構成するので、ギヤードモータ95の回転力を水平移動部材65,66の横方向Xの移動力に変換できる。
According to the
本実施形態の移載装置1によれば、副搬送コンベヤ部3の隣接する副搬送ローラ41a,41b(41g,41h)の隙間から主搬送コンベヤ部2の主搬送ローラ21a~21eが昇降する。そのため、平面領域100の大きさを小さくでき、装置全体のコンパクト化が可能である。
According to the
本実施形態の移載装置1によれば、姿勢変更動作において主搬送姿勢から副搬送姿勢に変更する際に、主搬送カムフォロア部30a,30bの回転軸が副搬送カムフォロア部50a,50bの回転軸よりも高い位置から降下して副搬送カムフォロア部50a,50bの回転軸と同一の高さの位置を経て副搬送カムフォロア部50a,50bの回転軸よりも低い位置となる。そのため、スムーズに物品200を主搬送路27から副搬送路43に移載することができる。
According to the
本実施形態の移載装置1によれば、コンベヤ側歯車部23,23と駆動側歯車部91a,91bによる歯車機構によって主搬送ローラ21a~21eとモータ内臓ローラ90が連動する。そのため、モータ内臓ローラ90の動力をより効率的に主搬送ローラ21a~21eに伝達できる。
本実施形態の移載装置1によれば、副搬送姿勢から主搬送姿勢に姿勢変更するに伴って、常時コンベヤ側歯車部23,23と駆動側歯車部91a,91bが噛み合っている。そのため、コンベヤ側歯車部23,23と駆動側歯車部91a,91bが外れず、より安定的に姿勢変更できる。
According to the
According to the
本実施形態の移載装置1によれば、駆動側歯車部91a,91bの歯先円C1は、主搬送姿勢において、コンベヤ側歯車部23のピッチ円C4内に入り込んでいる。そのため、主搬送姿勢において、モータ内臓ローラ90の動力をより効率的に主搬送ローラ21a~21eに伝達できる。
According to the
本実施形態の移載装置1によれば、駆動側歯車部91a,91bの歯先円C1は、副搬送姿勢において、コンベヤ側歯車部23のピッチ円C4から離れている。そのため、副搬姿勢において、駆動側歯車部91a,91bとコンベヤ側歯車部23の距離を大きくとることができる。
According to the
本実施形態の移載装置1によれば、ローラ間連動歯車部22a~22dを介して駆動側歯車部91a,91bから各主搬送ローラ21a~21eのローラ側歯車部26に動力が伝達される。そのため、より安定的に駆動側歯車部91a,91bから各主搬送ローラ21a~21eのローラ側歯車部26に動力を伝達できる。
According to the
本実施形態の移載装置1によれば、直動カム部70a,70b,80a,80bの凹凸形状によってフォロア部30a,30b,50a,50bの高さが変わり、各搬送コンベヤ部2,3のカムフォロア部30a,30b,50a,50bの高さがそれぞれ同じ高さを保っている。そのため、搬送コンベヤ部2,3の高さにばらつきが生じない。
According to the
上記した実施形態では、主搬送コンベヤ部2は、2つのローラユニット10a,10bが設けられていたが、本発明はこれに限定されるものではない。主搬送コンベヤ部2は、3つ以上のローラユニットが設けられていてもよい。
In the above-described embodiment, the main
上記した実施形態では、搬送コンベヤ部2,3がローラコンベヤである場合について説明したが、本発明はこれに限定されるものではない。搬送コンベヤ部2,3はベルトコンベヤやコロコンベヤなどの他のコンベヤであってもよい。
In the above-described embodiment, the case where the
上記した実施形態では、主搬送コンベヤ部2は、主搬送ローラ21a~21eが歯車部22a~22d,26によって連動していたが、本発明はこれに限定されるものではない。主搬送コンベヤ部2は、主搬送ローラ21a~21eがベルトによって連動してもよい。
In the above-described embodiment, the
上記した実施形態では、副搬送コンベヤ部3は、副搬送ローラ41a~41hにベルト48が懸架されて連動していたが、本発明はこれに限定されるものではない。副搬送コンベヤ部3は、主搬送コンベヤ部2と同様、歯車部によって各副搬送ローラ41a~41hが連動してもよい。
In the above-described embodiment, the
上記した実施形態では、主搬送コンベヤ部2を主搬送コンベヤライン201上に設け、副搬送コンベヤ部3を副搬送コンベヤライン202上に設けたが、本発明はこれに限定されるものではない。搬送コンベヤ部2を副搬送コンベヤライン202上に設け、副搬送コンベヤ部3を主搬送コンベヤライン201上に設けてもよい。すなわち、移載装置1を平面視で90度回転させて使用してもよい。
In the above embodiment, the
上記した実施形態では、水平移動部材65,66の間に接続部材67が介在していたが、本発明はこれに限定されるものではない。水平移動部材65,66は、直接接続されていてもよい。
Although the connecting
上記した実施形態では、回転機能がない接続部材67によって水平移動部材65,66が接続されていたが、本発明はこれに限定されるものではない。水平移動部材65,66の間に本発明の接続部材として誘導コロ68を介在させ、誘導コロ68によって水平移動部材65,66を接続してもよい。この場合、水平移動部材65,66の外側の誘導コロ68を設けてもよいし、省略してもよい。
In the above-described embodiment, the horizontally moving
上記した実施形態では、変更用駆動源7のピニオン部は、それぞれ2つのピニオン部96a,96bによって構成されていたが、本発明はこれに限定されるものではない。変更用駆動源7のピニオン部は、一つのピニオン部で構成されていてもよい。
In the above-described embodiment, the pinion portion of the changing
上記した実施形態では、主搬送カムフォロア部30a,30bの直径と副搬送カムフォロア部50a,50bの直径が同じ直径の場合について説明したが、本発明はこれに限定されるものではない。主搬送カムフォロア部30a,30bの直径と副搬送カムフォロア部50a,50bの直径は異なる直径であってもよい。
In the above embodiment, the case where the diameters of the main conveying
上記した実施形態では、主搬送カムフォロア部30a,30bの高さと副搬送カムフォロア部50a,50bの高さが同じ高さの場合について説明したが、本発明はこれに限定されるものではない。主搬送カムフォロア部30a,30bの高さと副搬送カムフォロア部50a,50bの高さは、異なる高さとなっていてもよい。
In the above embodiment, the case where the height of the main conveying
上記した実施形態では、主搬送カムフォロア部30a,30bと副搬送カムフォロア部50a,50bは、それぞれの回転軸が姿勢変更動作において実質的に鉛直方向に並んでいたが、本発明はこれに限定されるものではない。主搬送カムフォロア部30a,30bと副搬送カムフォロア部50a,50bは、主搬送カムフォロア部30aの回転軸方向からみたときに、互いに鉛直方向に重なる範囲で水平方向にずれていてもよい。すなわち、主搬送カムフォロア部30a,30bの鉛直方向の投影面上に副搬送カムフォロア部50a,50bが位置する範囲で水平方向にずれていてもよい。
In the above-described embodiment, the rotation axes of the main transport
上記した実施形態は、本発明の技術的範囲に含まれる限り、各実施形態間で各構成部材を自由に置換や付加できる。 As long as the above-described embodiments are within the technical scope of the present invention, each constituent member can be freely replaced or added between the embodiments.
1 移載装置
2 主搬送コンベヤ部
3 副搬送コンベヤ部
7 変更用駆動源(駆動源)
21a~21e 主搬送ローラ
22a~22d ローラ間連動歯車部
23 コンベヤ側歯車部
26 ローラ側歯車部
27 主搬送路
30a,30b 主搬送カムフォロア部
41a~41h 副搬送ローラ
43 副搬送路
50a,50b 副搬送カムフォロア部
65 第1水平移動部材
66 第2水平移動部材
67 接続部材
70a,70b 第1直動カム部
71 第1ラック部
75a,75b 第1高位置部
76a,76b 第1低位置部
80a,80b 第2直動カム部
81 第2ラック部
85a,85b 第2高位置部
86a,86b 第2低位置部
90 モータ内臓ローラ(主搬送駆動モータ)
91a,91b 駆動側歯車部
95 ギヤードモータ(モータ)
96a,96b ピニオン部
100 平面領域
200 物品(搬送物)
1
21a to 21e
91a, 91b drive
96a,
Claims (13)
前記主搬送コンベヤ部は、搬送物を所定の方向に搬送する主搬送路と、主搬送カムフォロア部を有し、
前記副搬送コンベヤ部は、前記主搬送路の搬送方向に対する交差方向に前記搬送物を搬送する副搬送路と、副搬送カムフォロア部を有し、
前記主搬送路と前記副搬送路は、平面視したときに、領域の一部又は全部が重なっており、
前記昇降機構は、第1水平移動部材と、第2水平移動部材と、前記第1水平移動部材と前記第2水平移動部材を水平方向に移動させる駆動源を有し、
前記第1水平移動部材は、第1直動カム部を有し、
前記第2水平移動部材は、第2直動カム部を有し、
前記駆動源を駆動させることで、前記主搬送カムフォロア部が前記第1直動カム部上を走行し、前記副搬送カムフォロア部が前記第2直動カム部上を走行して、前記主搬送路と前記副搬送路のうち一方の搬送路が上昇し、他方の搬送路が下降する姿勢変更動作を実行可能であり、
前記主搬送カムフォロア部は、前記姿勢変更動作において、前記主搬送カムフォロア部の回転軸方向からみたときに鉛直方向の投影面上に前記副搬送カムフォロア部との重なり部分がある、移載装置。 It has a main conveyor section, a sub-conveyor section, and an elevating mechanism,
The main conveyer section has a main conveying path for conveying the article to be conveyed in a predetermined direction and a main conveying cam follower section,
The sub-conveyor section has a sub-conveyance path for conveying the article in a direction crossing the conveying direction of the main conveyance path and a sub-conveyance cam follower section,
the main transport path and the sub-transport path partially or entirely overlap with each other when viewed from above;
The elevating mechanism has a first horizontal movement member, a second horizontal movement member, and a drive source for horizontally moving the first horizontal movement member and the second horizontal movement member,
The first horizontal movement member has a first direct acting cam portion,
The second horizontal movement member has a second direct acting cam portion,
By driving the drive source, the main conveying cam follower portion travels on the first direct acting cam portion, the sub conveying cam follower portion travels on the second direct acting cam portion, and the main conveying path and an attitude change operation in which one of the sub-conveyance paths rises and the other sub-conveyance path descends,
The transfer device, wherein the main carrier cam follower section overlaps with the sub carrier cam follower section on a projection surface in a vertical direction when viewed from the rotation axis direction of the main carrier cam follower section in the attitude changing operation.
前記第1水平移動部材及び前記第2水平移動部材は、前記姿勢変更動作において、一体的に水平方向に移動する、請求項1又は2に記載の移載装置。 The first horizontally moving member is fixed to the second horizontally moving member directly or via a connecting member,
3. The transfer device according to claim 1, wherein said first horizontal movement member and said second horizontal movement member move together in the horizontal direction in said posture changing operation.
前記第2直動カム部は、第2高位置部と、第2低位置部を有し、
前記主搬送カムフォロア部の回転軸方向からみたときに、前記第1低位置部の上方に前記第2高位置部が位置し、前記第2低位置部の上方に前記第1高位置部が位置している、請求項1~3のいずれか1項に記載の移載装置。 The first direct acting cam portion has a first high position portion and a first low position portion,
The second direct acting cam portion has a second high position portion and a second low position portion,
The second high position portion is positioned above the first low position portion and the first high position portion is positioned above the second low position portion when viewed from the rotation axis direction of the main cam follower portion. 4. The transfer device according to any one of claims 1 to 3.
前記第2水平移動部材は、第2ラック部を有し、
前記駆動源は、前記第1ラック部と前記第2ラック部のそれぞれとラックアンドピニオン機構を構成するピニオン部と、前記ピニオン部を回転させるモータを備える、請求項1~5のいずれか1項に記載の移載装置。 The first horizontally moving member has a first rack portion,
The second horizontally moving member has a second rack portion,
6. The drive source according to any one of claims 1 to 5, wherein the drive source includes a pinion portion that forms a rack-and-pinion mechanism together with each of the first rack portion and the second rack portion, and a motor that rotates the pinion portion. The transfer device described in .
前記主搬送コンベヤ部は、複数の主搬送ローラを有し、前記副搬送路の搬送方向において隣接する副搬送ローラ間から前記主搬送ローラが上昇する、請求項1~6のいずれか1項に記載の移載装置。 The sub-conveyance conveyor section is a roller conveyor in which a plurality of sub-conveyance rollers are arranged in the conveyance direction of the sub-conveyance path,
7. The main conveying conveyor part has a plurality of main conveying rollers, and the main conveying rollers rise from between adjacent sub-conveying rollers in the conveying direction of the sub-conveying path. Transfer device as described.
前記主搬送姿勢から前記副搬送姿勢に変更する場合には、前記主搬送カムフォロア部の回転軸が前記副搬送カムフォロア部の回転軸よりも高い位置から降下して前記副搬送カムフォロア部の回転軸と同一の高さの位置を経て前記副搬送カムフォロア部の回転軸よりも低い位置となる、請求項1~7のいずれか1項に記載の移載装置。 The posture changing operation includes a main transport posture in which the main transport path is positioned higher than the sub-transport path and the article can be transported on the main transport path, changing between a sub-conveyance posture at a high position and capable of conveying the goods on the sub-conveyance path;
When changing from the main conveying posture to the sub-conveying posture, the rotating shaft of the main conveying cam follower portion is lowered from a position higher than the rotating shaft of the sub-conveying cam follower portion so as to be aligned with the rotating shaft of the sub-conveying cam follower portion. The transfer device according to any one of claims 1 to 7, which passes through a position of the same height and reaches a position lower than the rotation axis of the sub-carrying cam follower section.
駆動側歯車部を有した主搬送駆動モータを有し、
前記主搬送コンベヤ部は、複数の主搬送ローラと、前記主搬送ローラと連動するコンベヤ側歯車部を有し、
前記副搬送姿勢においては、前記駆動側歯車部の歯先円内に前記コンベヤ側歯車部の歯先円が入り込んでいるが、前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が離れた状態であり、前記副搬送姿勢から前記主搬送姿勢に姿勢変更するに伴って前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が近づく、請求項1~8のいずれか1項に記載の移載装置。 The posture changing operation includes a main transport posture in which the main transport path is positioned higher than the sub-transport path and the article can be transported on the main transport path, changing between a sub-conveyance posture at a high position and capable of conveying the goods on the sub-conveyance path;
a main transport drive motor having a drive side gear portion;
The main conveying conveyor section has a plurality of main conveying rollers and a conveyor-side gear section that interlocks with the main conveying rollers,
In the sub-conveying posture, the addendum circle of the conveyor-side gear portion is inside the addendum circle of the drive-side gear portion. are separated from each other, and the pitch circle of the drive-side gear portion and the pitch circle of the conveyor-side gear portion approach each other as the posture is changed from the sub-conveyance posture to the main conveyance posture. 1. The transfer device according to claim 1.
前記主搬送コンベヤ部は、前記ローラ側歯車部と噛合し、前記主搬送路の搬送方向に隣接する主搬送ローラ間を連動させるローラ間連動歯車部を有し、
前記ローラ間連動歯車部は、前記コンベヤ側歯車部と噛合している、請求項9~11のいずれか1項に記載の移載装置。 The main conveying roller has a roller-side gear portion,
The main conveyer portion has a roller interlocking gear portion that meshes with the roller side gear portion and interlocks between the main conveying rollers adjacent in the conveying direction of the main conveying path,
The transfer device according to any one of claims 9 to 11, wherein the inter-roller interlocking gear portion meshes with the conveyor-side gear portion.
前記主搬送コンベヤ部は、搬送物を所定の方向に搬送する主搬送路を有し、
前記副搬送コンベヤ部は、前記主搬送路の搬送方向に対する交差方向に前記搬送物を搬送する副搬送路を有し、
前記主搬送路と前記副搬送路は、平面視したときに、領域の一部又は全部が重なっており、
前記主搬送路が前記副搬送路よりも高い位置にあって前記主搬送路で前記搬送物を搬送可能な主搬送姿勢と、前記副搬送路が前記主搬送路よりも高い位置にあって前記副搬送路で前記搬送物を搬送可能な副搬送姿勢との間で変更する姿勢変更動作を実行可能であり、
駆動側歯車部を有した主搬送駆動モータを有し、
前記主搬送コンベヤ部は、複数の主搬送ローラと、前記主搬送ローラと連動するコンベヤ側歯車部を有し、
前記副搬送姿勢においては、前記駆動側歯車部の歯先円内に前記コンベヤ側歯車部の歯先円が入り込んでいるが、前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が離れた状態であり、前記副搬送姿勢から前記主搬送姿勢に姿勢変更するに伴って前記駆動側歯車部のピッチ円と前記コンベヤ側歯車部のピッチ円が近づく、移載装置。 It has a main conveyor section, a sub-conveyor section, and an elevating mechanism,
The main conveyer section has a main conveying path for conveying an article to be conveyed in a predetermined direction,
The sub-conveyor section has a sub-conveyance path for conveying the article in a direction crossing the conveying direction of the main conveyance path,
the main transport path and the sub-transport path partially or entirely overlap with each other when viewed from above;
a main transport posture in which the main transport path is positioned higher than the sub-transport path and the article can be transported on the main transport path; capable of executing an attitude change operation of changing between a sub-conveyance attitude in which the conveyed article can be conveyed on the sub-conveyance path,
a main transport drive motor having a drive side gear portion;
The main conveying conveyor section has a plurality of main conveying rollers and a conveyor-side gear section that interlocks with the main conveying rollers,
In the sub-conveying posture, the addendum circle of the conveyor-side gear portion is inside the addendum circle of the drive-side gear portion. are separated from each other, and the pitch circle of the drive-side gear portion and the pitch circle of the conveyor-side gear portion approach each other as the posture is changed from the sub-conveyance posture to the main conveyance posture.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023006810A (en) * | 2021-06-30 | 2023-01-18 | 伊東電機株式会社 | Transfer device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2126556A (en) * | 1982-09-03 | 1984-03-28 | Mannesmann Ag | A transfer station for intersecting conveyors |
| JP2013230914A (en) * | 2012-04-27 | 2013-11-14 | Ito Denki Kk | Transfer device |
| JP2014152025A (en) * | 2013-02-12 | 2014-08-25 | Okamura Corp | Turnaround device for material to be conveyed |
| JP6706745B2 (en) * | 2015-02-06 | 2020-06-10 | 伊東電機株式会社 | Transfer device |
| EP3789322A1 (en) * | 2019-09-05 | 2021-03-10 | Ciuch Solutions | Transfer table |
-
2022
- 2022-06-28 JP JP2023531966A patent/JPWO2023276993A1/ja active Pending
- 2022-06-28 WO PCT/JP2022/025682 patent/WO2023276993A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2126556A (en) * | 1982-09-03 | 1984-03-28 | Mannesmann Ag | A transfer station for intersecting conveyors |
| JP2013230914A (en) * | 2012-04-27 | 2013-11-14 | Ito Denki Kk | Transfer device |
| JP2014152025A (en) * | 2013-02-12 | 2014-08-25 | Okamura Corp | Turnaround device for material to be conveyed |
| JP6706745B2 (en) * | 2015-02-06 | 2020-06-10 | 伊東電機株式会社 | Transfer device |
| EP3789322A1 (en) * | 2019-09-05 | 2021-03-10 | Ciuch Solutions | Transfer table |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023006810A (en) * | 2021-06-30 | 2023-01-18 | 伊東電機株式会社 | Transfer device |
| JP7680738B2 (en) | 2021-06-30 | 2025-05-21 | 伊東電機株式会社 | Transfer equipment |
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| JPWO2023276993A1 (en) | 2023-01-05 |
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