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WO2023273927A1 - Chain saw cutting machine, cutting construction method therefor, and cutting construction apparatus thereof - Google Patents

Chain saw cutting machine, cutting construction method therefor, and cutting construction apparatus thereof Download PDF

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Publication number
WO2023273927A1
WO2023273927A1 PCT/CN2022/099618 CN2022099618W WO2023273927A1 WO 2023273927 A1 WO2023273927 A1 WO 2023273927A1 CN 2022099618 W CN2022099618 W CN 2022099618W WO 2023273927 A1 WO2023273927 A1 WO 2023273927A1
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WO
WIPO (PCT)
Prior art keywords
cutting
tunnel
path
candidate
chain saw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2022/099618
Other languages
French (fr)
Chinese (zh)
Inventor
庄元顺
梅元元
戴亚辉
郑军
郭涛
苏叶茂
章龙管
李才洪
高旭东
邓洋
杨鹏
卢孝林
肖晖
陈可
刘绥美
李�杰
杨梦柳
刘祥
谭远良
吴友兴
黄山乙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Engineering Services Co Ltd
China Railway Engineering Service Co Ltd
Original Assignee
China Railway Engineering Services Co Ltd
China Railway Engineering Service Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110747795.2A external-priority patent/CN113246314B/en
Priority claimed from CN202110747804.8A external-priority patent/CN113250711B/en
Application filed by China Railway Engineering Services Co Ltd, China Railway Engineering Service Co Ltd filed Critical China Railway Engineering Services Co Ltd
Publication of WO2023273927A1 publication Critical patent/WO2023273927A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

Definitions

  • the invention relates to the technical field of tunnel construction, in particular to a chain saw cutting machine, a cutting construction method and a cutting construction device.
  • TBM Tanel-Boring-Machine, full-section hard rock tunnel boring machine
  • drilling and blasting the main methods used in the construction of tunnels in hard rock formations in my country.
  • TBM has the disadvantages of high equipment cost, single section form, and complicated operation.
  • Drilling and blasting construction has disadvantages such as complicated procedures, slow progress, high labor intensity of workers, and serious over- and under-excavation, making it difficult to achieve efficient, safe and civilized construction.
  • the present invention aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, the first object of the present invention is to propose a cutting construction method of a chainsaw cutting machine, which can improve the efficiency of the entire tunnel section cutting construction and ensure the safety of the cutting construction.
  • a second object of the present invention is to propose a cutting construction device for a chainsaw cutting machine.
  • a third object of the present invention is to propose a chainsaw cutting machine.
  • a fourth object of the present invention is to provide a non-transitory computer-readable storage medium.
  • the embodiment of the first aspect of the present invention proposes a cutting construction method of a chainsaw cutting machine.
  • the chainsaw cutting machine includes a crawler belt traveling mechanism, a supporting mechanism, a propulsion mechanism and a cutting chain saw.
  • the supporting mechanism It is arranged on the top of the crawler walking mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism, and the first moving frame is provided with a A first moving platform that moves with a moving frame, the first moving platform is connected with a circumferential rotating platform, the circumferential rotating platform is provided with a second moving frame, and the second moving frame is provided with a The second moving platform that the second moving frame moves, the second moving platform is provided with a cutter head adjustment conversion mechanism, and the cutting chain saw is installed on the cutter head adjustment conversion mechanism, and the cutting construction method includes the following steps: step S1, scan the outer contour of the tunnel through a three-dimensional imaging scanner installed at the front end of the chain saw cutting machine to obtain a three-dimensional image; step S2, plan at least one candidate cut on the three-dimensional image according to the target contour path; Step S3, calculate the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path; Step S
  • the outer contour of the tunnel is scanned to obtain a three-dimensional image through the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine, and the three-dimensional image is planned according to the target contour.
  • At least one candidate cutting path calculating the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path, according to the cutting length, cutting time and cutting station change times of each candidate cutting path, from at least A target cutting path is selected from a candidate cutting path, and the tunnel is cut according to the target cutting path. Therefore, the method can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction.
  • the cutting construction method of the chain saw cutting machine proposed according to the above-mentioned embodiments of the present invention may also have the following additional technical features:
  • the selecting a target cutting path from the at least one candidate cutting path according to the cutting length, cutting time and cutting station change times of each candidate cutting path includes: selecting the target cutting path from the at least one candidate cutting path A candidate cutting path whose cutting length, cutting time and number of times of cutting station changes all meet preset conditions is selected from a candidate cutting path as a target cutting path.
  • the cutting of the tunnel according to the target cutting path includes: adjusting the cutting chain saw to be placed on the top of the second mobile platform through the cutter head adjusting conversion mechanism;
  • the propulsion mechanism cooperates with the cutting chain saw to advance the penetrating cutting perpendicular to the tunnel until a first preset cutting depth is reached; the cutting chain saw is moved sideways to perform different cutting operations on the tunnel according to the target cutting path. Angled slanted straight cuts to complete the cut of the outer contour of the tunnel.
  • the cutting the tunnel according to the target cutting path further includes: cutting a horizontal gap on the tunnel face in the outer contour and cutting the tunnel in the outer contour Vertical slots are cut on the face of the face.
  • the cutting of the horizontal gap on the tunnel face inside the outer contour includes: adjusting the cutting chain saw through the cutter head adjustment conversion mechanism according to the cutting path placed at each horizontal cutting position; the second mobile platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate into the tunnel at each horizontal cutting position until the second preset cutting depth is reached, so as to complete the external Cutting of tunnel face horizontal gaps within the contour.
  • the cutting of the vertical slit on the tunnel face inside the outer contour includes: controlling the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that The cutting chainsaw is placed at each vertical cutting position; the first mobile platform, the second moving platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate the tunnel at each vertical cutting position until A third preset cutting depth is reached to complete the cutting of vertical slots on the tunnel face within the outer contour.
  • the chainsaw cutting machine before scanning the outer contour of the tunnel with a 3D imaging scanner installed at the front end of the chainsaw cutting machine to obtain a 3D image, it also includes: driving the crawler mechanism, The chainsaw cutting machine is made to walk to a position at a preset distance from the face of the tunnel.
  • the cutting construction method of the above-mentioned chainsaw cutting machine after cutting the tunnel according to the target cutting path, further includes: using hydraulic splitting to break rock and/or full sawing
  • the cutting method is to complete the cutting on the closed back of the tunnel face to realize the separation and removal of stone materials.
  • the embodiment of the second aspect of the present invention proposes a cutting construction device for a chainsaw cutting machine, including: a scanning module, through a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine, to scan the outer surface of the tunnel scanning the contour to obtain a three-dimensional image; a planning module, configured to plan at least one candidate cutting path on the three-dimensional image according to the target contour; a calculation module, configured to calculate each candidate cutting path in the at least one candidate cutting path The cutting length, the cutting time and the number of times of cutting station change; the selection module is used to select the target cutting from the at least one candidate cutting path according to the cutting length, cutting time and the number of times of cutting station change of each candidate cutting path path; a cutting module, configured to cut the tunnel according to the target cutting path.
  • the scanning module scans the outer contour of the tunnel to obtain a three-dimensional image through the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine.
  • At least one candidate cutting path is planned on the three-dimensional image
  • the calculation module calculates the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path, and the selection module according to the cutting length of each candidate cutting path, The cutting time and the times of changing the cutting station, select a target cutting path from at least one candidate cutting path, and the cutting module cuts the tunnel according to the target cutting path. Therefore, the device can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction.
  • the cutting construction device of the chainsaw cutting machine proposed according to the above-mentioned embodiments of the present invention may also have the following additional technical features:
  • the selection module is specifically configured to: select a candidate cutting path whose cutting length, cutting time, and number of cutting station changes all meet preset conditions from the at least one candidate cutting path, as the target cutting path.
  • the cutting module includes: an adjustment unit, used to adjust the conversion mechanism through the cutter head, and adjust the cutting chain saw to be placed on the top of the second mobile platform; the first cutting unit is used to cooperate with the push mechanism The cutting chainsaw advances the penetrating cutting perpendicular to the tunnel until reaching a first preset cutting depth; the side-moving unit is used to side-shift the cutting chainsaw, and perform the tunneling on the tunnel according to the target cutting path. Inclined linear cutting at different angles to complete the cutting of the outer contour of the tunnel.
  • the cutting module further includes: a second cutting unit for cutting a horizontal gap on the tunnel face inside the outer contour; a third cutting unit for cutting the Vertical slots are cut on the tunnel face within the outer contour.
  • the second cutting unit is specifically configured to: according to the target cutting path, adjust the cutting chain saw to be placed in each horizontal cutting position through the cutter head adjustment conversion mechanism, through the The second mobile platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate the tunnel at the horizontal cutting positions until reaching the second preset cutting depth, so as to complete the horizontal gap of the tunnel face in the outer contour cutting.
  • the third cutting unit is specifically used to: control the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed in each vertical cutting position, through the first mobile platform, the second mobile platform and the propulsion mechanism to cooperate with the cutting chain saw to penetrate into the tunnel at each vertical cutting position until reaching the third preset cutting depth to complete A vertical slot is cut on the tunnel face within the outer contour.
  • a driving module configured to drive the crawler belt traveling mechanism to make the chainsaw cutting machine travel to a position separated from the tunnel face by a preset distance.
  • the above-mentioned cutting construction device of the chainsaw cutting machine further includes: a separation module, which is used to use the hydraulic splitting and/or full sawing method to clean the closed back of the tunnel face Cutting is completed to realize the separation and removal of stone materials.
  • the embodiment of the third aspect of the present invention proposes a chainsaw cutting machine, including: crawler belt travel mechanism, support mechanism, propulsion mechanism, cutting chain saw and the cutting construction device of the above-mentioned chainsaw cutting machine; wherein,
  • the support mechanism is arranged on the top of the crawler belt running mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism, and the first moving frame is provided with A first moving platform that moves along the first moving frame, a circumferential rotating platform is connected to the first moving platform, a second moving frame is arranged on the circumferential rotating platform, and a second moving frame is arranged on the second moving frame
  • There is a second moving platform that moves along the second moving frame the second moving platform is provided with a cutter head adjustment conversion mechanism, and the cutting chain saw is installed on the cutter head adjustment conversion mechanism.
  • the chainsaw cutting machine of the embodiment of the present invention can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction through the above-mentioned cutting construction device of the chainsaw cutting machine.
  • the embodiment of the fourth aspect of the present invention provides a non-transitory computer-readable storage medium, which has instructions stored therein, and when the instructions are executed, the chainsaw cutting machine executes the above-mentioned chain Saw cutting machine cutting construction method.
  • the non-transitory computer-readable storage medium of the embodiment of the present invention by implementing the above-mentioned cutting construction method of the chain saw cutting machine, the efficiency of cutting the entire tunnel section can be improved and the safety of cutting can be ensured.
  • Fig. 1 is a schematic structural view of a chainsaw cutting machine proposed by an embodiment of the present invention
  • Fig. 2 is a schematic structural view of a chainsaw cutting machine proposed in another embodiment of the present invention.
  • Fig. 3 is the local structure schematic diagram of Fig. 1 of the present invention.
  • Fig. 4 is a schematic structural diagram of a moving mechanism proposed in another embodiment of the present invention.
  • Fig. 5 is that Fig. 1 is the explosion diagram of partial structure
  • Fig. 6 is that Fig. 5 is a schematic diagram of a partial structure
  • Figure 7 is an exploded view of the partial structure of Figure 4.
  • Fig. 8 is a schematic diagram of the partial structure of the cutter head adjustment conversion mechanism of the present invention.
  • Fig. 9 is a flowchart of a cutting construction method of a chainsaw cutting machine according to an embodiment of the present invention.
  • Fig. 10 is a profile diagram during the cutting process of the chain saw cutting machine of the present invention.
  • Fig. 11 is a schematic block diagram of a cutting construction device of a chainsaw cutting machine according to an embodiment of the present invention.
  • Fig. 1 is a schematic structural diagram of a chainsaw cutting machine proposed by an embodiment of the present invention.
  • a chainsaw cutting machine includes a crawler mechanism 1, a support mechanism 2, a propulsion mechanism 3, a moving mechanism 4, and a cutting chainsaw 5;
  • the crawler walking mechanism 1 is used to drive the walking and turning of the whole cutting machine
  • the supporting mechanism 2 is arranged on the crawler mechanism 1, and is used to support the whole cutting machine;
  • the propulsion mechanism 3 is arranged on the support mechanism 2, and the moving mechanism 4 is arranged on one side of the propulsion mechanism 3, and the movement of the moving mechanism 4 is realized by the pushing action of the propulsion mechanism 3 along the support mechanism 2;
  • the cutting chain saw 5 is movably arranged on the moving mechanism 4 , and the moving mechanism 4 realizes up, down, left, right and rotary cutting of the cutting chain saw 5 by moving up, down, left, right, and turning.
  • crawler belt running mechanism 1 comprises crawler chassis 11, and crawler chassis 11 is prior art, does not go into details here, and support shaft is installed on the crawler chassis 11, and support mechanism 2 is rotatably installed on the crawler chassis 11 through the support shaft.
  • the first gear 26 is installed on the support mechanism 2.
  • the transmission gear meshing with the first gear is installed on the support shaft.
  • the power of the first gear and the first hydraulic motor The output ends are connected, and the rotation of the first gear is realized by the rotation of the first hydraulic motor.
  • the rotation around the transmission gear is realized by meshing with the first gear, and then the rotation of the entire support mechanism 2 is realized.
  • support mechanism 2 comprises the support fixed plate 21 that is installed on the crawler belt traveling gear 1, and the surface end of support fixed plate 21 is equipped with chassis 22, and propulsion mechanism 3 is arranged on the other end , the top of the cabinet 22 is provided with a counterweight 23, which is used to increase the weight on one side of the support plate 21, and prevents the weight of the propelling mechanism 3, the moving mechanism 4, and the cutting chain saw 5 from being too large to cause the whole cutting machine to lose weight during the movement and cutting process.
  • the four corners of the bottom of the supporting fixed plate 21 are evenly distributed with four first supporting oil cylinders 25, which are convenient to carry out stable support through the four first supporting oil cylinders 25 during the working process of the cutting machine.
  • the propulsion mechanism 3 includes a propulsion cylinder 35 arranged on both sides of the support fixed plate 21, the power output end of the propulsion cylinder 35 is fixed with a mobile frame 33, and one end of the mobile frame 33 is hinged on the mobile mechanism 4 , the mobile frame 33 is located at the side of the mobile mechanism 4 and is equipped with a second support cylinder 32 for supporting the propulsion cylinder 35.
  • the power end of the second support cylinder 32 is provided with a support roller 34.
  • the second support cylinder 32 stretches out to support
  • the roller 34 is supported on the ground, and the moving mechanism 4 drives the cutting chainsaw 5 to penetrate forward through the cutting process by advancing the oil cylinder 35.
  • the crawler traveling mechanism 1 does not need to move, because the ground is not stable during the cutting construction inside the tunnel, but the crawler The walking itself is not stable, and it directly passes through the crawler walking mechanism 1 to drive the cutting chain saw 5. It is easy to bump when it penetrates into the cutting, which not only causes uneven cutting and easy deviation, but also causes the saw to be jammed, reducing work efficiency. 3.
  • the crawler belt traveling mechanism 1 When advancing the cutting, the crawler belt traveling mechanism 1 does not need to move, and the cutting chain saw 5 can stably penetrate forward, which improves the stability of the chain saw work, avoids shaking, saw jamming and other accidents, and improves the cutting construction efficiency;
  • the propulsion cylinder 35 stretches out for a long distance, it directly supports the entire mobile mechanism 4 and the cutting chain saw 5 through the mobile frame 33.
  • the weight is relatively large, and it is easy to cause the downward pressure effect of the propulsion cylinder 35 to push the mobile frame 33 to promote difficulty, and even cause the propulsion
  • the damage of the mobile frame 33 realizes support to the mobile frame 33 by the second support cylinder 32, so that the propulsion cylinder 35 can freely stretch out a long distance.
  • the both sides of support fixed plate 21 are fixed with first hollow pipe 211
  • mobile frame 33 comprises two perpendicular second hollow pipes 331 and the first hollow pipe 331.
  • Three hollow tubes 332, the second hollow tube 331 is located in the first hollow tube 211 and connected to the inner wall of the first hollow tube 211, so that the first hollow tube 211 can support the mobile frame 33 and push the oil cylinder 35 is located in the second hollow tube 331, while the cylinder bottom of the propulsion cylinder 35 is fixed in the first hollow tube 211 supporting the fixed plate 21, and the work of the propulsion cylinder 35 drives the mobile frame 33 to move in the first hollow tube 211 Stretch out or take in, so not only does not take up space but also can realize the support to moving frame 33, prevents moving frame 33 side from supporting whole moving mechanism 4 and cutting chain saw 5, and heavy weight causes moving frame 33 to deform;
  • the second support oil cylinder 32 is located in the third hollow tube 332, and the second support cylinder 32 is protected by the third
  • moving mechanism 4 comprises first moving frame 41, and first moving frame 41 is directly hinged on one end of moving frame 33, and first moving frame 41 is provided with along The first mobile platform 42 that the first mobile frame 41 moves, the first mobile platform 42 is connected with the circumferential rotation platform 43, the first mobile platform 42 is used to drive the circumferential rotation platform 43 to move on the first mobile frame 41, and the circumference
  • the second moving frame 44 is arranged on the rotating platform 43, and the rotation of the second moving frame 44 is realized by the circumferential rotating platform 43, so that the second moving frame 44 can move relatively with the first moving frame 41, and can also rotate relatively ;
  • the second mobile frame 44 is provided with the second mobile platform 45 that moves along the second mobile frame 44, the second mobile platform 45 is provided with a cutter head adjustment conversion mechanism 46, and the cutting chain saw 5 is arranged on the cutter head adjustment conversion mechanism 46 On the second mobile platform 45 through the movement of the cutter head adjustment conversion mechanism 46 to realize the lateral movement of the cutter head in
  • the first moving frame 41 has a rectangular structure, which can increase the moving range of the first moving platform 42 .
  • the first mobile platform 42 comprises a first mobile fixed plate 421, the first mobile fixed plate 421 both sides are installed with the first side plate 425 that is oppositely arranged respectively, the first mobile The fixed plate 421 is clamped on both sides of the first moving frame 41 through the first side plate 425, the second hydraulic motor 424 is installed on the first movable fixed plate 421, and the second gear 422 is installed on the power output end of the second hydraulic motor 424 At the same time, one side of the first moving frame 41 is equipped with a first rack 423 meshing with the second gear 422, and the second gear 422 is powered by the second hydraulic motor 424 to rotate. During the rotation of the second gear 422, it is connected with the second gear The meshing action of a rack 423 makes the second gear 422 drive the first moving and fixing plate 421 to move along the first moving frame 41 .
  • channel steel is installed on the outer surfaces of the long side walls of the first moving frame 41, and several first guide wheel assemblies 426 and first cam followers are installed on the first side plate 425. 427, the first guide wheel assembly 426 is movably clamped in the channel steel, the first cam follower 427 is rotatably supported in the channel steel, and the first guide wheel assembly 426 moves along the channel steel during the movement of the first moving fixed plate 421 Moving, through the setting of multiple first guide wheel assemblies 426 and the clamping and clamping with the channel steel, not only can the first mobile fixed plate 421 move along the channel steel stably without tilting, it is convenient to move, and at the same time, it can pass through the channel steel
  • the supporting function of a cam follower 427 reduces the friction during the moving process, and the moving is convenient.
  • first cam followers 427 are distributed between several first guide wheel assemblies 426 , while the first guide wheel assemblies 426 include The first support roller shaft 4261 on the top, the first support roller shaft 4261 end is equipped with the first support roller seat 4262, the first support roller seat 4262 is equipped with two first guide wheels 4263 through the guide wheel shaft, through each Two first guide wheels 4263 are set in the first guide wheel assembly 426 to improve the stability in the moving process of the first guide wheel assembly 426, and through the compression of some first guide wheels 4263 on both sides of the first mobile fixed plate 421 Clamping, at the same time, the two first guide wheels 4263 are pressed and connected with the bottom of the channel steel, and the first cam follower 427 is connected with the side wall of the channel steel, so that not only can the first mobile fixed plate 421 move along the groove The steel moves stably and does not tilt, and the movement is convenient. At the same time, the support function of the first cam follower 427 reduces the friction during the
  • the circumferential rotating platform 43 includes an inner ring gear 431 arranged in the middle of the first moving fixed plate 421, and a rotating cylinder 441 is arranged in the middle of the second moving frame 44, and the rotating cylinder 441 is rotatably arranged in the middle part of the first moving fixed plate 421 and the ring gear 431 is located in the rotating cylinder 441, and the second moving frame 44 is rotatably provided with a third gear 432 meshed with the ring gear 431, and the third gear 432 is connected to the third gear 432.
  • the power output end of the hydraulic motor 434 is connected.
  • the third hydraulic motor 434 is arranged on the second moving frame 44.
  • the third hydraulic motor 434 drives the third gear 432 to rotate.
  • the meshing action of the inner ring gear 431 drives the rotation of the ring gear 431, thereby realizing the rotation of the second moving frame 44.
  • the rotating cylinder 441 is driven to rotate on the first moving fixed plate 421.
  • the middle part of the first moving fixed plate 421 is fixed with a supporting fixed ring, and the inner ring gear 431 is fixed on the surface of the supporting fixed ring, and at the same time, the inner ring gear 431 is sheathed and fixed with a bearing, and the rotating cylinder 441 rotates. mounted on the outside of the bearing.
  • a first mounting plate 442 is fixed in the middle of the second moving frame 44, and the rotating cylinder 441 is fixed on the bottom of the first mounting plate 442.
  • the second mobile platform 45 includes a second mobile fixed plate 451, and the two sides of the second mobile fixed plate 451 are respectively equipped with opposite second side plates 457, and the second mobile fixed plate 451 passes through The second side plate 457 is clamped on both sides of the second moving frame 44, and the fourth hydraulic motor 454 is installed on the second moving fixed plate 451.
  • the power output end of the fourth hydraulic motor 454 is connected with the fourth gear 452, and the second A second rack 453 meshing with the fourth gear 452 is mounted on the side of the moving frame 44 , and the rotation of the fourth gear 452 drives the second mobile fixing plate 451 to move along the second rack 453 on the second moving frame 44 .
  • the second moving frame 44 is a rectangular structure, which can increase the moving range of the second moving platform 45.
  • the two sides of the long side of the second moving frame 44 are relatively provided with channel steel, and the second side
  • the plate 457 is provided with a number of second guide wheel assemblies 455 and second cam followers 456 that are movably clamped in the channel steel, and the second guide wheel assembly 455 is movably clamped in the channel steel and the second cam follows
  • the actuator 456 is rotatably supported in the channel steel, and the second guide wheel assembly 455 moves along the channel steel during the movement of the second moving fixed plate 451, through the setting of multiple second guide wheel assemblies 455 and the clamping with the channel steel Connecting, not only can the second mobile fixed plate 451 move along the channel steel stably without tilting during the moving process, but also reduce the friction during the moving process through the supporting function of the second cam follower 456, and the moving is convenient.
  • several second cam followers 456 are scattered among several second guide wheel assemblies 455, and the second guide wheel assemblies 455 include second cam followers installed on the second side plate 457.
  • Support roller shaft, the second support roller shaft one end is equipped with the second support roller seat, on the second support roller seat, two second guide wheels are installed through the guide wheel rotating shaft, by setting two in each second guide wheel assembly 455 A second guide wheel improves the stability during the movement of the second guide wheel assembly 455.
  • the two second guide wheels are tightly connected to the bottom of the channel steel, and the second cam follower 456 is connected to the side wall of the channel steel.
  • the cutter head adjustment conversion mechanism 46 includes a side-shift hydraulic cylinder 461 arranged on the second mobile fixed plate 451, a hydraulic turntable 462 is arranged on the side-shift hydraulic cylinder 461, and a hydraulic turntable 462 is arranged on the hydraulic turntable 462.
  • Mounting assembly 463 the mounting assembly 463 is provided with a rotatable reduction box 464, the cutting chainsaw 5 is installed on the reduction box 464, and the work of the cutting chainsaw 5 is realized by the drive of the hydraulic motor in the reduction box 464, when cutting the arc-shaped top of the tunnel
  • the hydraulic turntable 462 drives the cutting chain saw 5 to rotate 90 degrees, so that the cutting chain saw 5 turns from vertical to horizontal. , through the side-shift hydraulic cylinder 461 to drive the hydraulic pressure plate 462 to move, each time a certain moving distance is small, so that the arc after cutting is accurate.
  • the surface of the first moving fixed plate 421 is vertically fixed with two fixed blocks, the cylinder bottom of the lateral displacement hydraulic cylinder 461 is fixed on the fixed blocks, and the output direction of the lateral displacement hydraulic cylinder 461 is the same as that of the first movable fixed plate 421.
  • a moving direction of the fixed plate 421 on the second moving frame 44 is vertical.
  • the second moving frame 44 rotates under the rotation of the circumferential rotating platform 43 to drive the entire cutter head adjustment conversion mechanism 46 Arc-shaped rotation, by setting the side-shift hydraulic cylinder 461 on the cutter head adjustment conversion mechanism 46, the second moving frame 44 will stop after each rotation of a certain angle during the cutting process, and then the side-shift hydraulic cylinder in the cutter head adjustment conversion mechanism 46 will The movement of 461 drives the cutting chain saw 5 to perform small-scale translational cutting, so that the cutting distance at each corner is relatively short, and the arc of cutting is precise.
  • the mounting assembly 463 is provided with an overturning oil cylinder 465, and the power end of the overturning oil cylinder 465 is arranged on the reduction box 464, and the reduction box 464 is installed in the installation assembly through the expansion and contraction of the overturning oil cylinder 465.
  • the installation assembly 463 includes a fixed plate fixed on the hydraulic turntable 462, two opposite support plates are fixed on the fixed plate, and the reduction box 464 is installed on the two support plates through a rotating shaft, so that The reduction box 464 can rotate around the rotating shaft on the two support plates, and the turning oil cylinder 465 is fixed on the support plates at the same time.
  • both ends of the first moving frame 41 are provided with third support cylinders 47, which are used to support the ground and the top of the tunnel through the third support cylinders 47 at both ends during cutting.
  • the third supporting cylinder 47 is installed at both ends of the first moving frame 41 in the long side direction, so that the supporting position is larger and can adapt to a tunnel with a larger height.
  • a fourth support cylinder 48 is respectively provided in the middle of the short sides of the second moving frame 44, and two fifth support cylinders 49 are fixed on both sides of the side wall of one of the long sides.
  • the support function of the third support cylinder 47, the fourth support cylinder 48 and the fifth support cylinder 49 in the tunnel improves the stability of the chain saw, avoids accidents such as shaking and jamming, and improves the efficiency of cutting construction.
  • a three-dimensional imaging scanner 6 or a camera is installed at the front end of the chain saw machine, and the three-dimensional imaging scanner 6 or camera is arranged on the second movable fixed plate 451 .
  • the present invention proposes a cutting construction method of the chainsaw cutting machine.
  • Fig. 9 is a flowchart of a cutting construction method of a chainsaw cutting machine according to an embodiment of the present invention. As shown in Figure 9, the cutting construction method of the chain saw cutting machine according to the embodiment of the present invention includes the following steps:
  • step S1 the outer contour of the tunnel is scanned by a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image.
  • the present invention before scanning the outer contour of the tunnel with a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image, it also includes: driving the crawler walking mechanism to make the chainsaw cutting machine Walk to a position a preset distance away from the tunnel face.
  • the preset distance can be set according to actual conditions.
  • the chainsaw cutting machine moves the equipment to a position with a proper distance (preset distance) from the tunnel face by driving the crawler belt traveling mechanism and the driving mechanism.
  • the three-dimensional imaging scanner scans the outer contour of the tunnel to obtain a three-dimensional image.
  • Step S2 planning at least one candidate cutting path on the three-dimensional image according to the target contour.
  • Step S3 calculating the cutting length, cutting time and number of cutting station changes of each candidate cutting path in the at least one candidate cutting path.
  • the cutting length of each candidate cutting path is the sum of the outer contour cutting length of each candidate path, the length of the tunnel face cutting horizontal gap in the outer contour, and the length of the tunnel face cutting vertical gap in the outer contour;
  • the cutting time of each candidate cutting path is the sum of the cutting time of the outer contour of each candidate path, the time of cutting the horizontal gap on the tunnel face inside the outer contour and the time of cutting the vertical gap on the tunnel face inside the outer contour;
  • the cutting station change times of the cutting path are the outer contour cutting station change times of each candidate path, the station change times of the tunnel tunnel face cutting horizontal gaps inside the outer contour, and the tunnel face cutting vertical gaps inside the outer contour. The sum of the three bit conversion times.
  • Step S4 selecting a target cutting path from at least one candidate cutting path according to the cutting length, cutting time and cutting station change times of each candidate cutting path.
  • selecting a target cutting path from at least one candidate cutting path according to the cutting length, cutting time, and cutting station change times of each candidate cutting path includes: selecting a cutting path from at least one candidate cutting path A candidate cutting path whose length, cutting time and number of cutting station changes all meet the preset conditions is used as the target cutting path.
  • the preset condition may be: the cutting length is within the preset cutting length range, the cutting time is within the preset cutting time range, and the number of changing times of cutting stations is within the range of changing times of preset cutting stations. It can also be: the cutting length is the shortest among all the cutting paths, the cutting time is within the preset cutting time range, and the cutting station changing times are within the preset cutting station changing times range. It may also be: according to the implementation experience, the importance of the three parameters is sequentially ranked, and the selection is made according to the importance of the three parameters.
  • Step S5 cutting the tunnel according to the target cutting path.
  • cutting the tunnel according to the target cutting path includes: adjusting the conversion mechanism through the cutter head, adjusting the cutting chain saw to be placed on the top of the second mobile platform; the advancing mechanism cooperates with the cutting chain saw to advance perpendicular to the tunnel Penetrating cutting until the first preset cutting depth is reached; the side-moving cutting chain saw, according to the target cutting path, performs inclined straight cutting at different angles to the tunnel to complete the cutting of the outer contour of the tunnel.
  • the cutting orientation of the cutting head is adjusted by the cutting head adjustment conversion mechanism, so that the cutting chain saw is placed on the topmost of the second moving platform, so as to perform the cutting motion fitting the arc.
  • the hydraulic motor drives the chain to rotate, and the propulsion mechanism pushes the chain saw perpendicular to the tunnel section for penetrating cutting.
  • the cutting head is moved sideways by the cylinder to complete inclined straight cutting at different angles.
  • the numeral 9 in FIG. 10 represents the target contour
  • the numeral 10 represents the actual outer contour.
  • the chainsaw cutter head in the fitting arc cutting station to cut the outer contour of the tunnel.
  • the outer contour of the tunnel is slightly larger than the design contour of the tunnel.
  • After cutting a certain distance the movement of the second moving frame and the rotation of the second moving frame under the rotation of the circumferential rotating platform drive
  • the entire cutter head adjustment and conversion mechanism rotates a certain angle in an arc, and then moves through the side-moving oil cylinder and cooperates with the hydraulic turntable to perform small-scale cutting until the outer contour is cut.
  • cutting the tunnel according to the target cutting path further includes: cutting a horizontal slit on the tunnel face inside the outer contour and cutting a vertical slit on the tunnel face inside the outer contour.
  • the cutting of the horizontal gap on the tunnel face inside the outer contour includes: adjusting the cutting chain saw to each horizontal cutting position by adjusting the conversion mechanism according to the target cutting path; the second moving The platform and the propulsion mechanism cooperate with the cutting chain saw to penetrate into the tunnel at each horizontal cutting position until the second preset cutting depth is reached, so as to complete the cutting of the horizontal gap of the tunnel face within the outer contour.
  • the cutting of vertical gaps on the tunnel face inside the outer contour includes: controlling the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed in each vertical cutting position; the first mobile platform, the second mobile platform and the propulsion mechanism cooperate with the cutting chain saw to penetrate into the tunnel at each vertical cutting position until reaching the third preset cutting depth, so as to complete the vertical cutting of the tunnel face inside the outer contour.
  • the preset angle is 90 degrees.
  • the circumferential rotating platform is controlled to drive the second mobile platform to rotate 90 degrees as a whole, so that the cutting chain saw is placed in the vertical cutting position, and the hydraulic motor drives the chain to rotate while the chain arm swings to penetrate the chain saw.
  • the tunnel section stop swinging the arm after reaching the third preset cutting depth, and the first mobile platform, the second mobile platform, the propulsion mechanism and the crawler running mechanism cooperate to complete the vertical gap cutting, and the tunnel face is cut into grid blocks shape.
  • the numeral 8 in FIG. 10 represents a grid block-shaped cutting line.
  • the cutting construction method of the above-mentioned chainsaw cutting machine after cutting the tunnel according to the target cutting path, also includes: using the hydraulic splitting rock breaking method and/or the full sawing method to cut the tunnel face The back is closed to complete the cutting, so as to realize the separation and removal of stone materials.
  • the cutting of the closed back can be selected from two methods: hydraulic splitting and rock breaking method and full sawing method.
  • the full sawing method is a mechanical sawing method that uses a diamond beaded wire saw and a special guide wheel device. Since the final joint surface between the stone and the bedrock is hidden behind the separated stone, the diamond beaded wire saw is often used for cutting. On the surface, it is necessary to install multiple special guide wheel devices to change the direction of movement of the beaded rope to realize the sawing and separation of the hidden joint surface.
  • the construction process is as follows:
  • Sending in the beaded rope Send the diamond beaded rope into the sawing kerf along the fitting outer contour of the tunnel, and make the beaded rope reach the intersection position of the closed back, forming a circle around the surface of the separated stone to be sawed.
  • 2Installation of the special guide wheel device put the beaded rope on the front pulley of the special guide wheel device, and insert the guide wheel from the saw kerf. The rope is looped around the pulley of the column guide wheel.
  • 3Installation of the diamond beaded wire saw wrap the beaded wire head wrapped around the pulley of the column type guide wheel and the beaded wire head led out from the bottom guide wheel device on the flywheel of the diamond beaded wire saw, and finally follow the suitability of the diamond beaded wire saw position, adjust the length of the beaded rope and connect.
  • Hydraulic splitting and rock breaking technology utilizes the characteristics of low tensile strength and easy cracking or breaking of rocks, and injects high-pressure water into a special expander placed in the rock cutting through a pressurization device and a high-pressure water pipe to control the pressurization to make the expansion
  • the rock-breaking method that radially expands the device to make the rock directional crack or randomly break has the advantages of low cost, safety and environmental protection, and low labor intensity.
  • the construction process is as follows:
  • Sending into the expander Send the expander into the grid sawing slit of the tunnel, and connect the hydraulic delivery pipe, distribution control valve, hydraulic machine, etc.
  • the cutting construction method of the chain saw cutting machine in the embodiment of the present invention can perform grid cutting and fitting arc cutting on the tunnel face, plan the target cutting path according to different section sizes, and reduce the amount of overexcavation and underexcavation , wide adaptability; during the cutting process, the frame and the inner wall of the tunnel are stably supported to ensure the stability and safety of the cutting chain saw, and improve the efficiency of cutting construction; the chain saw cutting machine is equipped with an intelligent control system, which can realize one-time positioning, With functions such as wireless operation and path planning, construction personnel only need to control remotely to ensure safer and more efficient on-site construction; compared with drilling and blasting construction, the chain saw cutting machine does not need blasting construction during operation, which has little impact on the ground and safe construction Compared with the shield tunneling method and TBM, its equipment cost and construction cost are low, more economical, and the equipment operation is convenient and fast.
  • the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine scans the outer contour of the tunnel to obtain a three-dimensional image.
  • At least one candidate cutting path is planned on the three-dimensional image, and the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path are calculated, and according to the cutting length, cutting time and cutting station of each candidate cutting path
  • the times of transformation are to select a target cutting path from at least one candidate cutting path, and to cut the tunnel according to the target cutting path.
  • this method can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction; at the same time, this method can also reduce the difficulty of excavation, reduce the impact on the stratum, reduce the labor intensity of workers, and reduce the over- and under-excavation of tunnels. volume and reduce construction costs.
  • Fig. 11 is a schematic block diagram of a cutting construction device of a chainsaw cutting machine according to an embodiment of the present invention.
  • the cutting construction device of the chain saw cutting machine includes: a scanning module 111 , a planning module 112 , a calculation module 113 , a selection module 114 and a cutting module 115 .
  • the scanning module 111 scans the outer contour of the tunnel through a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image.
  • the planning module 112 is configured to plan at least one candidate cutting path on the three-dimensional image according to the target contour.
  • the calculation module 113 is used to calculate the cutting length, cutting time and cutting station change times of each candidate cutting path in at least one candidate cutting path.
  • the selection module 114 is configured to select a target cutting path from at least one candidate cutting path according to the cutting length, cutting time and cutting station change times of each candidate cutting path.
  • the cutting module 115 is used for cutting the tunnel according to the target cutting path.
  • a driving module configured to drive the crawler belt traveling mechanism to make the chainsaw cutting machine travel to a position separated from the tunnel face by a preset distance.
  • the selection module 114 is specifically configured to: select a candidate cutting path whose cutting length, cutting time, and number of cutting station changes all meet preset conditions from at least one candidate cutting path as a target cutting path.
  • the cutting module 115 includes: an adjustment unit, which is used to adjust the conversion mechanism through the cutter head, and adjust the cutting chain saw to be placed on the top of the second mobile platform;
  • the chainsaw advances the penetrating cutting perpendicular to the tunnel until it reaches the first preset cutting depth;
  • the side-moving unit is used for side-moving the cutting chain saw, and performs oblique straight-line cutting at different angles on the tunnel according to the target cutting path to complete the outside of the tunnel. Contour cutting.
  • the cutting module 115 further includes: a second cutting unit for cutting a horizontal gap on the tunnel face inside the outer contour; a third cutting unit for cutting the tunnel face inside the outer contour face for vertical slit cutting.
  • the second cutting unit is specifically used for: according to the target cutting path, adjust the conversion mechanism through the cutter head, adjust the cutting chain saw to be placed in each horizontal cutting position, and cooperate with the cutting chain through the second moving platform and the propulsion mechanism The saw penetrates the tunnel at each horizontal cutting position until a second preset cutting depth is reached to complete the cutting of the tunnel face horizontal gap within the outer contour.
  • the third cutting unit is specifically used to: control the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed at each vertical cutting position, through the first moving platform,
  • the second mobile platform and the propulsion mechanism cooperate with the cutting chain saw to penetrate the tunnel at each vertical cutting position until reaching the third preset cutting depth, so as to complete the cutting of the vertical gap on the tunnel face inside the outer contour.
  • the above-mentioned cutting construction device of the chainsaw cutting machine further includes: a separation module, which is used to use the hydraulic splitting and/or full sawing method to clean the closed back of the tunnel face Cutting is completed to realize the separation and removal of stone materials.
  • the scanning module scans the outer contour of the tunnel to obtain a three-dimensional image through the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine.
  • At least one candidate cutting path is planned on the three-dimensional image
  • the calculation module calculates the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path, and the selection module according to the cutting length of each candidate cutting path, The cutting time and the times of changing the cutting station, select a target cutting path from at least one candidate cutting path, and the cutting module cuts the tunnel according to the target cutting path. Therefore, the device can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction.
  • the embodiment of the present invention also proposes a chainsaw cutting machine, which includes: a crawler belt traveling mechanism, a supporting mechanism, a propulsion mechanism, a cutting chain saw, and the above-mentioned cutting construction device of the chainsaw cutting machine; wherein, the supporting mechanism is located at On the top of the crawler walking mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism.
  • the first moving frame is provided with a first moving platform that moves along the first moving frame.
  • the first moving platform A circumferential rotating platform is connected to the top, a second moving frame is arranged on the circumferential rotating platform, a second moving platform which moves along the second moving frame is arranged on the second moving platform, and a cutter head adjustment conversion is arranged on the second moving platform.
  • Mechanism, the cutting chain saw is installed on the cutter head adjustment conversion mechanism.
  • the chainsaw cutting machine of the embodiment of the present invention can improve the efficiency of the entire tunnel section cutting construction and ensure the safety of the cutting construction through the above-mentioned cutting construction device of the chainsaw cutting machine.
  • an embodiment of the present invention also provides a non-transitory computer-readable storage medium, which has instructions stored therein, and when the instructions are executed, the chainsaw cutting machine performs the above-mentioned chainsaw cutting machine cutting Construction method.
  • the non-transitory computer-readable storage medium of the embodiment of the present invention by implementing the above-mentioned cutting construction method of the chain saw cutting machine, the efficiency of the entire tunnel section cutting construction can be improved, and the safety of the cutting construction can be ensured.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless specifically defined otherwise.
  • the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

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Abstract

A chain saw cutting machine, a cutting construction method therefor, and a cutting construction apparatus thereof. The chain saw cutting machine comprises a crawler traveling mechanism (1), a support mechanism (2), a propulsion mechanism (3) and a cutting chain saw (5). The cutting construction method comprises: scanning an outer contour of a tunnel by means of a three-dimensional imaging scanner (6) installed at a front end of the chain saw cutting machine to obtain a three-dimensional image; according to a target contour (9), planning one or more candidate cutting paths on the three-dimensional image; calculating the cutting length, cutting time and number of cutting station changes of each candidate cutting path of the one or more candidate cutting paths; selecting a target cutting path from the one or more candidate cutting paths according to the cutting length, cutting time and number of cutting position changes of each candidate cutting path; and cutting the tunnel according to the target cutting path. The present method can improve the efficiency of the cutting construction of an entire tunnel section and ensure safety during cutting construction.

Description

一种链锯切割机及其切割施工方法和切割施工装置A chain saw cutting machine and its cutting construction method and cutting construction device

相关申请的交叉引用Cross References to Related Applications

本申请要求中铁工程服务有限公司于2021年07月02日提交的、发明名称为“一种链锯切割机及其切割方法和切割装置”的、中国专利申请号“2021107477952”的优先权,要求中铁工程服务有限公司于2021年07月02日提交的、发明名称为“一种链锯切割机及其施工方法和施工装置”的、中国专利申请号“2021107478048”的优先权。This application claims the priority of the Chinese patent application number "2021107477952" submitted by China Railway Engineering Services Co., Ltd. on July 02, 2021, with the title of invention "a chain saw cutting machine and its cutting method and cutting device". The priority of the Chinese patent application number "2021107478048" submitted by China Railway Engineering Services Co., Ltd. on July 2, 2021, the title of the invention is "a chain saw cutting machine and its construction method and construction device".

技术领域technical field

本发明涉及隧道施工技术领域,尤其涉及一种链锯切割机及其切割施工方法和切割施工装置。The invention relates to the technical field of tunnel construction, in particular to a chain saw cutting machine, a cutting construction method and a cutting construction device.

背景技术Background technique

随着我国工程建设规模的不断扩大,我国隧道建设迎来了前所未有的发展机遇,我国也毫无疑问的成为了世界隧道大国。目前,应用于我国硬岩地层隧道施工主要方法有TBM(Tunnel-Boring-Machine,全断面硬岩隧道掘进机)和钻爆法,其中,TBM存在设备成本高、断面形式单一、操作复杂等缺点;钻爆法施工存在工序复杂、进度慢、工人劳动强度大、超欠挖严重等缺点,难以实现高效、安全、文明施工。With the continuous expansion of the scale of my country's engineering construction, my country's tunnel construction has ushered in unprecedented development opportunities, and my country has undoubtedly become a world tunnel power. At present, the main methods used in the construction of tunnels in hard rock formations in my country are TBM (Tunnel-Boring-Machine, full-section hard rock tunnel boring machine) and drilling and blasting. Among them, TBM has the disadvantages of high equipment cost, single section form, and complicated operation. ;Drilling and blasting construction has disadvantages such as complicated procedures, slow progress, high labor intensity of workers, and serious over- and under-excavation, making it difficult to achieve efficient, safe and civilized construction.

因此,如何进行隧道施工以满足现代隧道施工对经济性、高效性、安全性的需求,是我们目前亟待解决的问题。Therefore, how to carry out tunnel construction to meet the needs of modern tunnel construction for economy, efficiency, and safety is an urgent problem to be solved.

发明内容Contents of the invention

本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的第一个目的在于提出一种链锯切割机的切割施工方法,该方法能够提高整个隧道断面切割施工的效率,保证切割施工的安全性。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, the first object of the present invention is to propose a cutting construction method of a chainsaw cutting machine, which can improve the efficiency of the entire tunnel section cutting construction and ensure the safety of the cutting construction.

本发明的第二个目的在于提出一种链锯切割机的切割施工装置。A second object of the present invention is to propose a cutting construction device for a chainsaw cutting machine.

本发明的第三个目的在于提出一种链锯切割机。A third object of the present invention is to propose a chainsaw cutting machine.

本发明的第四个目的在于提出一种非瞬时计算机可读存储介质。A fourth object of the present invention is to provide a non-transitory computer-readable storage medium.

为达到上述目的,本发明第一方面实施例提出了一种链锯切割机的切割施工方法,所述链锯切割机包括履带行走机构、支撑机构、推进机构和切割链锯,所述支撑机构设在所述履带行走机构的顶部,所述推进机构设在所述支撑机构的一端,并且所述推进机构一侧铰接有第一移动框,所述第一移动框上设 有沿所述第一移动框移动的第一移动平台,所述第一移动平台上连接有周向旋转平台,所述周向旋转平台上设有第二移动框,所述第二移动框上设有沿所述第二移动框移动的第二移动平台,所述第二移动平台上设有刀头调节转换机构,切割链锯安装在所述刀头调节转换机构上,所述切割施工方法包括以下步骤:步骤S1,通过安装在所述链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像;步骤S2,根据目标轮廓,在所述三维图像上规划出至少一条候选切割路径;步骤S3,计算所述至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数;步骤S4,根据所述各候选切割路径的切割长度、切割时间和切割工位变换次数,从所述至少一条候选切割路径中选择目标切割路径;步骤S5,根据所述目标切割路径,对隧道进行切割。In order to achieve the above object, the embodiment of the first aspect of the present invention proposes a cutting construction method of a chainsaw cutting machine. The chainsaw cutting machine includes a crawler belt traveling mechanism, a supporting mechanism, a propulsion mechanism and a cutting chain saw. The supporting mechanism It is arranged on the top of the crawler walking mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism, and the first moving frame is provided with a A first moving platform that moves with a moving frame, the first moving platform is connected with a circumferential rotating platform, the circumferential rotating platform is provided with a second moving frame, and the second moving frame is provided with a The second moving platform that the second moving frame moves, the second moving platform is provided with a cutter head adjustment conversion mechanism, and the cutting chain saw is installed on the cutter head adjustment conversion mechanism, and the cutting construction method includes the following steps: step S1, scan the outer contour of the tunnel through a three-dimensional imaging scanner installed at the front end of the chain saw cutting machine to obtain a three-dimensional image; step S2, plan at least one candidate cut on the three-dimensional image according to the target contour path; Step S3, calculate the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path; Step S4, according to the cutting length, cutting time and cutting work of each candidate cutting path The number of bit conversions is used to select a target cutting path from the at least one candidate cutting path; step S5 , cutting the tunnel according to the target cutting path.

根据本发明实施例的链锯切割机的切割施工方法,通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描以得到三维图像,根据目标轮廓在三维图像上规划出至少一条候选切割路径,计算至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数,根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径,根据目标切割路径,对隧道进行切割。由此,该方法能够提高整个隧道断面切割施工的效率,保证切割施工的安全性。According to the cutting construction method of the chain saw cutting machine in the embodiment of the present invention, the outer contour of the tunnel is scanned to obtain a three-dimensional image through the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine, and the three-dimensional image is planned according to the target contour. At least one candidate cutting path, calculating the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path, according to the cutting length, cutting time and cutting station change times of each candidate cutting path, from at least A target cutting path is selected from a candidate cutting path, and the tunnel is cut according to the target cutting path. Therefore, the method can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction.

另外,根据本发明上述实施例提出的链锯切割机的切割施工方法还可以具有如下附加的技术特征:In addition, the cutting construction method of the chain saw cutting machine proposed according to the above-mentioned embodiments of the present invention may also have the following additional technical features:

根据本发明的一个实施例,所述根据所述各候选切割路径的切割长度、切割时间和切割工位变换次数,从所述至少一条候选切割路径中选择目标切割路径,包括:从所述至少一条候选切割路径中选择一条切割长度、切割时间和切割工位变换次数均满足预设条件的一条候选切割路径,作为目标切割路径。According to an embodiment of the present invention, the selecting a target cutting path from the at least one candidate cutting path according to the cutting length, cutting time and cutting station change times of each candidate cutting path includes: selecting the target cutting path from the at least one candidate cutting path A candidate cutting path whose cutting length, cutting time and number of times of cutting station changes all meet preset conditions is selected from a candidate cutting path as a target cutting path.

根据本发明的一个实施例,所述根据所述目标切割路径,对隧道进行切割,包括:通过所述刀头调节转换机构,调节所述切割链锯置于所述第二移动平台的顶端;所述推进机构配合所述切割链锯垂直于所述隧道推进贯入切割,直至达到第一预设切割深度;侧移所述切割链锯,根据所述目标切割路径,对所述隧道进行不同角度的倾斜直线切割,以完成隧道外轮廓的切割。According to an embodiment of the present invention, the cutting of the tunnel according to the target cutting path includes: adjusting the cutting chain saw to be placed on the top of the second mobile platform through the cutter head adjusting conversion mechanism; The propulsion mechanism cooperates with the cutting chain saw to advance the penetrating cutting perpendicular to the tunnel until a first preset cutting depth is reached; the cutting chain saw is moved sideways to perform different cutting operations on the tunnel according to the target cutting path. Angled slanted straight cuts to complete the cut of the outer contour of the tunnel.

根据本发明的一个实施例,所述根据所述目标切割路径,对隧道进行切割,还包括:对所述外轮廓内的隧道掌子面进行水平缝隙的切割和对所述外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, the cutting the tunnel according to the target cutting path further includes: cutting a horizontal gap on the tunnel face in the outer contour and cutting the tunnel in the outer contour Vertical slots are cut on the face of the face.

根据本发明的一个实施例,所述对所述外轮廓内的隧道掌子面进行水平缝隙的切割,包括:根据所述切割路径,通过所述刀头调节转换机构,调节所述切割链锯置于各水平切割位置;所述第二移动平台和所述推进机构配合所述切割链锯在所述各水平切割位置贯入隧道,直至达到第二预设切割深度,以完成对所述外轮廓内的隧道掌子面水平缝隙的切割。According to an embodiment of the present invention, the cutting of the horizontal gap on the tunnel face inside the outer contour includes: adjusting the cutting chain saw through the cutter head adjustment conversion mechanism according to the cutting path placed at each horizontal cutting position; the second mobile platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate into the tunnel at each horizontal cutting position until the second preset cutting depth is reached, so as to complete the external Cutting of tunnel face horizontal gaps within the contour.

根据本发明的一个实施例,所述对所述外轮廓内的隧道掌子面进行竖直缝隙的切割,包括:控制所述周向旋转平台带动所述第二移动平台旋转预设角度,使所述切割链锯置于各竖直切割位置;所述第一移动平台、所述第二移动平台和所述推进机构配合所述切割链锯在所述各竖直切割位置贯入隧道,直至达到第三预设切割深度,以完成对所述外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, the cutting of the vertical slit on the tunnel face inside the outer contour includes: controlling the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that The cutting chainsaw is placed at each vertical cutting position; the first mobile platform, the second moving platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate the tunnel at each vertical cutting position until A third preset cutting depth is reached to complete the cutting of vertical slots on the tunnel face within the outer contour.

根据本发明的一个实施例,所述通过安装在所述链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像之前,还包括:驱动所述履带行走机构,使所述链锯切割机行走到与隧道掌子面相隔预设距离的位置。According to an embodiment of the present invention, before scanning the outer contour of the tunnel with a 3D imaging scanner installed at the front end of the chainsaw cutting machine to obtain a 3D image, it also includes: driving the crawler mechanism, The chainsaw cutting machine is made to walk to a position at a preset distance from the face of the tunnel.

根据本发明的一个实施例,上述的链锯切割机的切割施工方法,在所述根据所述目标切割路径,对隧道进行切割之后,还包括:利用水力裂切破岩法和/或全锯切法,对隧道掌子面的封闭背面完成切割,以实现石料的分离取出。According to an embodiment of the present invention, the cutting construction method of the above-mentioned chainsaw cutting machine, after cutting the tunnel according to the target cutting path, further includes: using hydraulic splitting to break rock and/or full sawing The cutting method is to complete the cutting on the closed back of the tunnel face to realize the separation and removal of stone materials.

为达到上述目的,本发明第二方面实施例提出了一种链锯切割机的切割施工装置,包括:扫描模块,通过安装在所述链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像;规划模块,用于根据目标轮廓,在所述三维图像上规划出至少一条候选切割路径;计算模块,用于计算所述至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数;选择模块,用于根据所述各候选切割路径的切割长度、切割时间和切割工位变换次数,从所述至少一条候选切割路径中选择目标切割路径;切割模块,用于根据所述目标切割路径,对隧道进行切割。In order to achieve the above purpose, the embodiment of the second aspect of the present invention proposes a cutting construction device for a chainsaw cutting machine, including: a scanning module, through a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine, to scan the outer surface of the tunnel scanning the contour to obtain a three-dimensional image; a planning module, configured to plan at least one candidate cutting path on the three-dimensional image according to the target contour; a calculation module, configured to calculate each candidate cutting path in the at least one candidate cutting path The cutting length, the cutting time and the number of times of cutting station change; the selection module is used to select the target cutting from the at least one candidate cutting path according to the cutting length, cutting time and the number of times of cutting station change of each candidate cutting path path; a cutting module, configured to cut the tunnel according to the target cutting path.

根据本发明实施例的链锯切割机的切割施工装置,扫描模块通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描以得到三维图像,通过规划模块根据目标轮廓在三维图像上规划出至少一条候选切割路径,通过计算模块计算至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数,通过选择模块根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径,切割模块根据目标切割路径,对隧道进行切割。由此,该装置能够提高整个隧道断面切割施工的效率,保证切割施工的安全性。According to the cutting construction device of the chain saw cutting machine in the embodiment of the present invention, the scanning module scans the outer contour of the tunnel to obtain a three-dimensional image through the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine. At least one candidate cutting path is planned on the three-dimensional image, and the calculation module calculates the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path, and the selection module according to the cutting length of each candidate cutting path, The cutting time and the times of changing the cutting station, select a target cutting path from at least one candidate cutting path, and the cutting module cuts the tunnel according to the target cutting path. Therefore, the device can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction.

另外,根据本发明上述实施例提出的链锯切割机的切割施工装置还可以具有如下附加的技术特征:In addition, the cutting construction device of the chainsaw cutting machine proposed according to the above-mentioned embodiments of the present invention may also have the following additional technical features:

根据本发明的一个实施例,所述选择模块具体用于:从所述至少一条候选切割路径中选择一条切割长度、切割时间和切割工位变换次数均满足预设条件的候选切割路径,作为目标切割路径。According to an embodiment of the present invention, the selection module is specifically configured to: select a candidate cutting path whose cutting length, cutting time, and number of cutting station changes all meet preset conditions from the at least one candidate cutting path, as the target cutting path.

根据本发明的一个实施例,所述切割模块,包括:调节单元,用于通过刀头调节转换机构,调节切割链锯置于第二移动平台的顶端;第一切割单元,用于推进机构配合所述切割链锯垂直于所述隧道推进贯入切割,直至达到第一预设切割深度;侧移单元,用于侧移所述切割链锯,根据所述目标切割路径,对所述隧道进行不同角度的倾斜直线切割,以完成隧道外轮廓的切割。According to an embodiment of the present invention, the cutting module includes: an adjustment unit, used to adjust the conversion mechanism through the cutter head, and adjust the cutting chain saw to be placed on the top of the second mobile platform; the first cutting unit is used to cooperate with the push mechanism The cutting chainsaw advances the penetrating cutting perpendicular to the tunnel until reaching a first preset cutting depth; the side-moving unit is used to side-shift the cutting chainsaw, and perform the tunneling on the tunnel according to the target cutting path. Inclined linear cutting at different angles to complete the cutting of the outer contour of the tunnel.

根据本发明的一个实施例,所述切割模块,还包括:第二切割单元,用于对所述外轮廓内的隧道掌子面进行水平缝隙的切割;第三切割单元,用于对所述外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, the cutting module further includes: a second cutting unit for cutting a horizontal gap on the tunnel face inside the outer contour; a third cutting unit for cutting the Vertical slots are cut on the tunnel face within the outer contour.

根据本发明的一个实施例,所述第二切割单元具体用于:根据所述目标切割路径,通过所述刀头调节转换机构,调节所述切割链锯置于各水平切割位置,通过所述第二移动平台和所述推进机构配合所述切割链锯在所述各水平切割位置贯入隧道,直至达到第二预设切割深度,以完成对所述外轮廓内的隧道掌子面水平缝隙的切割。According to an embodiment of the present invention, the second cutting unit is specifically configured to: according to the target cutting path, adjust the cutting chain saw to be placed in each horizontal cutting position through the cutter head adjustment conversion mechanism, through the The second mobile platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate the tunnel at the horizontal cutting positions until reaching the second preset cutting depth, so as to complete the horizontal gap of the tunnel face in the outer contour cutting.

根据本发明的一个实施例,所述第三切割单元,具体用于:控制所述周向旋转平台带动所述第二移 动平台旋转预设角度,使所述切割链锯置于各竖直切割位置,通过所述第一移动平台、所述第二移动平台和所述推进机构配合所述切割链锯在所述各竖直切割位置贯入隧道,直至达到第三预设切割深度,以完成对所述外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, the third cutting unit is specifically used to: control the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed in each vertical cutting position, through the first mobile platform, the second mobile platform and the propulsion mechanism to cooperate with the cutting chain saw to penetrate into the tunnel at each vertical cutting position until reaching the third preset cutting depth to complete A vertical slot is cut on the tunnel face within the outer contour.

根据本发明的一个实施例,还包括:驱动模块,用于驱动所述履带行走机构,使所述链锯切割机行走到与隧道掌子面相隔预设距离的位置。According to an embodiment of the present invention, it further includes: a driving module, configured to drive the crawler belt traveling mechanism to make the chainsaw cutting machine travel to a position separated from the tunnel face by a preset distance.

根据本发明的一个实施例,上述的链锯切割机的切割施工装置,还包括:分离模块,用于利用水力裂切破岩法和/或全锯切法,对隧道掌子面的封闭背面完成切割,以实现石料的分离取出。According to an embodiment of the present invention, the above-mentioned cutting construction device of the chainsaw cutting machine further includes: a separation module, which is used to use the hydraulic splitting and/or full sawing method to clean the closed back of the tunnel face Cutting is completed to realize the separation and removal of stone materials.

为达到上述目的,本发明第三方面实施例提出了一种链锯切割机,包括:履带行走机构、支撑机构、推进机构、切割链锯和上述的链锯切割机的切割施工装置;其中,所述支撑机构设在所述履带行走机构的顶部,所述推进机构设在所述支撑机构的一端,并且所述推进机构一侧铰接有第一移动框,所述第一移动框上设有沿所述第一移动框移动的第一移动平台,所述第一移动平台上连接有周向旋转平台,所述周向旋转平台上设有第二移动框,所述第二移动框上设有沿所述第二移动框移动的第二移动平台,所述第二移动平台上设有刀头调节转换机构,切割链锯安装在所述刀头调节转换机构上。In order to achieve the above purpose, the embodiment of the third aspect of the present invention proposes a chainsaw cutting machine, including: crawler belt travel mechanism, support mechanism, propulsion mechanism, cutting chain saw and the cutting construction device of the above-mentioned chainsaw cutting machine; wherein, The support mechanism is arranged on the top of the crawler belt running mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism, and the first moving frame is provided with A first moving platform that moves along the first moving frame, a circumferential rotating platform is connected to the first moving platform, a second moving frame is arranged on the circumferential rotating platform, and a second moving frame is arranged on the second moving frame There is a second moving platform that moves along the second moving frame, the second moving platform is provided with a cutter head adjustment conversion mechanism, and the cutting chain saw is installed on the cutter head adjustment conversion mechanism.

本发明实施例的链锯切割机,通过上述的链锯切割机的切割施工装置,能够提高整个隧道断面切割施工的效率,保证切割施工的安全性。The chainsaw cutting machine of the embodiment of the present invention can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction through the above-mentioned cutting construction device of the chainsaw cutting machine.

为达到上述目的,本发明第四方面实施例提出了一种非瞬时计算机可读存储介质,其具有存储于其中的指令,当所述指令被执行时,所述链锯切割机执行上述的链锯切割机的切割施工方法。To achieve the above object, the embodiment of the fourth aspect of the present invention provides a non-transitory computer-readable storage medium, which has instructions stored therein, and when the instructions are executed, the chainsaw cutting machine executes the above-mentioned chain Saw cutting machine cutting construction method.

根据本发明实施例的非瞬时计算机可读存储介质,通过执行上述的链锯切割机的切割施工方法,能够提高整个隧道断面切割的效率,保证切割的安全性。According to the non-transitory computer-readable storage medium of the embodiment of the present invention, by implementing the above-mentioned cutting construction method of the chain saw cutting machine, the efficiency of cutting the entire tunnel section can be improved and the safety of cutting can be ensured.

本发明附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easy to understand from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

图1是本发明一实施例提出的链锯切割机的结构示意图;Fig. 1 is a schematic structural view of a chainsaw cutting machine proposed by an embodiment of the present invention;

图2是本发明另一实施例提出的链锯切割机的结构示意图;Fig. 2 is a schematic structural view of a chainsaw cutting machine proposed in another embodiment of the present invention;

图3是本发明图1的局部结构示意图;Fig. 3 is the local structure schematic diagram of Fig. 1 of the present invention;

图4是本发明另一实施例提出的移动机构的结构示意图;Fig. 4 is a schematic structural diagram of a moving mechanism proposed in another embodiment of the present invention;

图5是图1是局部结构爆炸图;Fig. 5 is that Fig. 1 is the explosion diagram of partial structure;

图6是图5是局部结构示意图;Fig. 6 is that Fig. 5 is a schematic diagram of a partial structure;

图7是图4的局部结构爆炸图;Figure 7 is an exploded view of the partial structure of Figure 4;

图8是本发明刀头调节转换机构局部结构示意图;Fig. 8 is a schematic diagram of the partial structure of the cutter head adjustment conversion mechanism of the present invention;

图9是根据本发明实施例的链锯切割机的切割施工方法的流程图;Fig. 9 is a flowchart of a cutting construction method of a chainsaw cutting machine according to an embodiment of the present invention;

图10是本发明链锯切割机切割过程中的轮廓图;Fig. 10 is a profile diagram during the cutting process of the chain saw cutting machine of the present invention;

图11是根据本发明实施例的链锯切割机的切割施工装置的方框示意图。Fig. 11 is a schematic block diagram of a cutting construction device of a chainsaw cutting machine according to an embodiment of the present invention.

附图标记:Reference signs:

1、履带行走机构;11、履带底盘;2、支撑机构;21、支撑固定板;211、第一中空管;22、机箱;23、配重块;25、第一支撑油缸;3、推进机构;32、第二支撑油缸;33、移动架;331、第二中空管;332、第三中空管;34、支撑滚轮;35、推进油缸;4、移动机构;41、第一移动框;42、第一移动平台;421、第一移动固定板;422、第二齿轮;423、第一齿条;424、第二液压马达;425、第一侧板;426、第一导向轮组件;4261、第一支撑滚轮轴;4262、第一支撑滚轮座;4263、第一导向轮;427、第一凸轮随动器;43、周向旋转平台;431、内齿圈;432、第三齿轮;434、第三液压马达;44、第二移动框;441、旋转筒;442、第一安装板;443、穿线孔;45、第二移动平台;451、第二移动固定板;452、第四齿轮;453、第二齿条;454、第四液压马达;455、第二导向轮组件;456、第二凸轮随动器;457、第二侧板;46、刀头调节转换机构;461、侧移液压缸;462、液压转盘;463、安装组件;464、减速箱;465、翻转油缸;47、第三支撑油缸;48、第四支撑油缸;49、第五支撑油缸;5、切割链锯;6、三维成像扫描仪;8、网格块状的切割线;9、目标轮廓;10、实际外轮廓。1. Crawler running mechanism; 11. Crawler chassis; 2. Support mechanism; 21. Support fixed plate; 211. First hollow tube; 22. Chassis; 23. Counterweight; 25. First support cylinder; 3. Propulsion Mechanism; 32, the second support cylinder; 33, the mobile frame; 331, the second hollow tube; 332, the third hollow tube; 34, the support roller; 35, the propulsion cylinder; 4, the mobile mechanism; 41, the first mobile Frame; 42, the first mobile platform; 421, the first mobile fixed plate; 422, the second gear; 423, the first rack; 424, the second hydraulic motor; 425, the first side plate; 426, the first guide wheel Assembly; 4261, the first support roller shaft; 4262, the first support roller seat; 4263, the first guide wheel; 427, the first cam follower; 43, the circumferential rotation platform; 431, the inner ring gear; 432, the first Three gears; 434, the third hydraulic motor; 44, the second moving frame; 441, the rotating cylinder; 442, the first mounting plate; 443, the threading hole; 45, the second moving platform; 451, the second moving fixed plate; 452 , the fourth gear; 453, the second rack; 454, the fourth hydraulic motor; 455, the second guide wheel assembly; 456, the second cam follower; 457, the second side plate; 46, the cutter head adjustment conversion mechanism ; 461, side shifting hydraulic cylinder; 462, hydraulic turntable; 463, installation assembly; 464, reduction box; 465, flip cylinder; 47, the third support cylinder; 1. Cutting chain saw; 6. Three-dimensional imaging scanner; 8. Grid block cutting line; 9. Target contour; 10. Actual outer contour.

具体实施方式detailed description

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。相反,本发明的实施例包括落入所附加权利要求书的精神和内涵范围内的所有变化、修改和等同物。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents coming within the spirit and scope of the appended claims.

图1是本发明一实施例提出的一种链锯切割机的结构示意图。Fig. 1 is a schematic structural diagram of a chainsaw cutting machine proposed by an embodiment of the present invention.

参见图1,一种链锯切割机,包括履带行走机构1、支撑机构2、推进机构3、移动机构4、切割链锯5;Referring to Fig. 1, a chainsaw cutting machine includes a crawler mechanism 1, a support mechanism 2, a propulsion mechanism 3, a moving mechanism 4, and a cutting chainsaw 5;

履带行走机构1用于带动整个切割机的行走和转向;The crawler walking mechanism 1 is used to drive the walking and turning of the whole cutting machine;

支撑机构2设在履带机构1上,用于支撑整个切割机;The supporting mechanism 2 is arranged on the crawler mechanism 1, and is used to support the whole cutting machine;

推进机构3设在支撑机构2上,同时移动机构4设在推进机构3一侧,通过推进机构3沿支撑机构2的推动作用实现对移动机构4的移动;The propulsion mechanism 3 is arranged on the support mechanism 2, and the moving mechanism 4 is arranged on one side of the propulsion mechanism 3, and the movement of the moving mechanism 4 is realized by the pushing action of the propulsion mechanism 3 along the support mechanism 2;

切割链锯5可移动的设置在移动机构4上,移动机构4通过上下左右移动以及回转移动实现切割链锯5的上下左右和旋转切割。The cutting chain saw 5 is movably arranged on the moving mechanism 4 , and the moving mechanism 4 realizes up, down, left, right and rotary cutting of the cutting chain saw 5 by moving up, down, left, right, and turning.

在本发明的另一个实施例中,如图2所示,履带行走机构1包括履带底盘11,履带底盘11为现有 技术,此处不再赘述,履带底盘11上安装有支撑轴,支撑机构2通过支撑轴可转动的安装在履带底盘11上,同时支撑机构2上安装有第一齿轮26,支撑轴上安装有与第一齿轮啮合的传动齿轮,第一齿轮与第一液压马达的动力输出端相连接,通过第一液压马达转动实现第一齿轮的转动,第一齿轮过程中通过与第一齿轮的啮合作用实现围绕传动齿轮的转动,进而实现整个支撑机构2的回转。In another embodiment of the present invention, as shown in Figure 2, crawler belt running mechanism 1 comprises crawler chassis 11, and crawler chassis 11 is prior art, does not go into details here, and support shaft is installed on the crawler chassis 11, and support mechanism 2 is rotatably installed on the crawler chassis 11 through the support shaft. At the same time, the first gear 26 is installed on the support mechanism 2. The transmission gear meshing with the first gear is installed on the support shaft. The power of the first gear and the first hydraulic motor The output ends are connected, and the rotation of the first gear is realized by the rotation of the first hydraulic motor. During the process of the first gear, the rotation around the transmission gear is realized by meshing with the first gear, and then the rotation of the entire support mechanism 2 is realized.

参照图2,在本发明的另一个实施例中,支撑机构2包括安装在履带行走机构1上的支撑固定板21,支撑固定板21的表面一端安装有机箱22,推进机构3设置在另一端,机箱22顶部设有配重块23,用于提高支撑固定板21一侧的重量,防止移动和切割过程中推进机构3、移动机构4、切割链锯5的重量过大造成整个切割机的翻倒;支撑固定板21的底部四角均布有四个第一支撑油缸25,便于在切割机工作过程中通过四个第一支撑油缸25进行稳定支撑。With reference to Fig. 2, in another embodiment of the present invention, support mechanism 2 comprises the support fixed plate 21 that is installed on the crawler belt traveling gear 1, and the surface end of support fixed plate 21 is equipped with chassis 22, and propulsion mechanism 3 is arranged on the other end , the top of the cabinet 22 is provided with a counterweight 23, which is used to increase the weight on one side of the support plate 21, and prevents the weight of the propelling mechanism 3, the moving mechanism 4, and the cutting chain saw 5 from being too large to cause the whole cutting machine to lose weight during the movement and cutting process. Overturning; the four corners of the bottom of the supporting fixed plate 21 are evenly distributed with four first supporting oil cylinders 25, which are convenient to carry out stable support through the four first supporting oil cylinders 25 during the working process of the cutting machine.

在本发明的另一个实施例中,推进机构3包括设置在支撑固定板21两侧的推进油缸35,推进油缸35的动力输出端固定有移动架33,移动架33一端铰接在移动机构4上,移动架33位于移动机构4一侧安装有用于支撑推进油缸35的第二支撑油缸32,第二支撑油缸32的动力端设有支撑滚轮34,在切割时第二支撑油缸32伸出使得支撑滚轮34支撑在地面,通过推进油缸35实现切割过程中移动机构4带动切割链锯5向前贯入切割,此时履带行走机构1不需要移动,由于隧道内部切割施工时,地面不平稳,不过履带本身行走不平稳,直接通过了履带行走机构1行走推动切割链锯5贯入切割时容易颠簸,不仅造成切割不均匀容易偏移,并且造成卡锯的情况,降低了工作效率,直接通过推进机构3推进切割时履带行走机构1不需要移动,切割链锯5能够平稳向前贯入,提高了链锯工作的平稳性,避免晃动、卡锯等事故,提高切割施工效率;并且在推进过程中推进油缸35伸出较长距离后,直接通过移动架33支撑整个移动机构4和切割链锯5,重量较大,容易造成推进油缸35推动移动架33时向下压力作用推动困难,甚至造成推进移动架33的损坏,通过第二支撑油缸32的对移动架33实现支撑,使得推进油缸35可以自由伸出较长距离。In another embodiment of the present invention, the propulsion mechanism 3 includes a propulsion cylinder 35 arranged on both sides of the support fixed plate 21, the power output end of the propulsion cylinder 35 is fixed with a mobile frame 33, and one end of the mobile frame 33 is hinged on the mobile mechanism 4 , the mobile frame 33 is located at the side of the mobile mechanism 4 and is equipped with a second support cylinder 32 for supporting the propulsion cylinder 35. The power end of the second support cylinder 32 is provided with a support roller 34. When cutting, the second support cylinder 32 stretches out to support The roller 34 is supported on the ground, and the moving mechanism 4 drives the cutting chainsaw 5 to penetrate forward through the cutting process by advancing the oil cylinder 35. At this time, the crawler traveling mechanism 1 does not need to move, because the ground is not stable during the cutting construction inside the tunnel, but the crawler The walking itself is not stable, and it directly passes through the crawler walking mechanism 1 to drive the cutting chain saw 5. It is easy to bump when it penetrates into the cutting, which not only causes uneven cutting and easy deviation, but also causes the saw to be jammed, reducing work efficiency. 3. When advancing the cutting, the crawler belt traveling mechanism 1 does not need to move, and the cutting chain saw 5 can stably penetrate forward, which improves the stability of the chain saw work, avoids shaking, saw jamming and other accidents, and improves the cutting construction efficiency; After the propulsion cylinder 35 stretches out for a long distance, it directly supports the entire mobile mechanism 4 and the cutting chain saw 5 through the mobile frame 33. The weight is relatively large, and it is easy to cause the downward pressure effect of the propulsion cylinder 35 to push the mobile frame 33 to promote difficulty, and even cause the propulsion The damage of the mobile frame 33 realizes support to the mobile frame 33 by the second support cylinder 32, so that the propulsion cylinder 35 can freely stretch out a long distance.

参照图2和图3,在本发明的另一个实施例中,支撑固定板21的两侧固定有第一中空管211,移动架33包括两个相垂直的第二中空管331和第三中空管332,第二中空管331位于第一中空管211中并且与第一中空管211的内壁相接,使得第一中空管211能够对移动架33进行支撑,推进油缸35位于第二中空管331中,同时推进油缸35的缸底固定在支撑固定板21的第一中空管211中,通过推进油缸35的工作带动移动架33在第一中空管211中移动伸出或收入,这样不仅不占用空间并且能够实现对移动架33的支撑,防止移动架33一侧支撑整个移动机构4和切割链锯5,重量较大造成移动架33变形;第二支撑油缸32位于第三中空管332中,通过第三中空管332对第二支撑油缸32进行防护。Referring to Fig. 2 and Fig. 3, in another embodiment of the present invention, the both sides of support fixed plate 21 are fixed with first hollow pipe 211, and mobile frame 33 comprises two perpendicular second hollow pipes 331 and the first hollow pipe 331. Three hollow tubes 332, the second hollow tube 331 is located in the first hollow tube 211 and connected to the inner wall of the first hollow tube 211, so that the first hollow tube 211 can support the mobile frame 33 and push the oil cylinder 35 is located in the second hollow tube 331, while the cylinder bottom of the propulsion cylinder 35 is fixed in the first hollow tube 211 supporting the fixed plate 21, and the work of the propulsion cylinder 35 drives the mobile frame 33 to move in the first hollow tube 211 Stretch out or take in, so not only does not take up space but also can realize the support to moving frame 33, prevents moving frame 33 side from supporting whole moving mechanism 4 and cutting chain saw 5, and heavy weight causes moving frame 33 to deform; The second support oil cylinder 32 is located in the third hollow tube 332, and the second support cylinder 32 is protected by the third hollow tube 332.

参照图2和图4,在本发明的另一个实施例中,移动机构4包括第一移动框41,第一移动框41直接铰接在移动架33的一端,第一移动框41上设置有沿第一移动框41移动的第一移动平台42,第一移动平台42上连接有周向旋转平台43,第一移动平台42用于带动周向旋转平台43在第一移动框41上移动,周向旋转平台43上设置有第二移动框44,通过周向旋转平台43实现第二移动框44的转动,进 而实现第二移动框44能够与第一移动框41相对移动,并且还能够相对转动;第二移动框44上设有沿第二移动框44移动的第二移动平台45,第二移动平台45上设置有刀头调节转换机构46,切割链锯5设置在刀头调节转换机构46上,通过刀头调节转换机构46在第二移动平台45上的移动实现切割链锯5中刀头的位置侧移以及刀头旋转调向;通过第二移动框44与第一移动框41之间的相对移动以及第二移动平台45与第二移动框44之间的相对移动,实现切割链锯5的横向和竖向大范围移动,实现大范围的横向竖向切割;并且通过周向旋转平台43的旋转作用实现整个切割链锯5的转动切割。Referring to Fig. 2 and Fig. 4, in another embodiment of the present invention, moving mechanism 4 comprises first moving frame 41, and first moving frame 41 is directly hinged on one end of moving frame 33, and first moving frame 41 is provided with along The first mobile platform 42 that the first mobile frame 41 moves, the first mobile platform 42 is connected with the circumferential rotation platform 43, the first mobile platform 42 is used to drive the circumferential rotation platform 43 to move on the first mobile frame 41, and the circumference The second moving frame 44 is arranged on the rotating platform 43, and the rotation of the second moving frame 44 is realized by the circumferential rotating platform 43, so that the second moving frame 44 can move relatively with the first moving frame 41, and can also rotate relatively ; The second mobile frame 44 is provided with the second mobile platform 45 that moves along the second mobile frame 44, the second mobile platform 45 is provided with a cutter head adjustment conversion mechanism 46, and the cutting chain saw 5 is arranged on the cutter head adjustment conversion mechanism 46 On the second mobile platform 45 through the movement of the cutter head adjustment conversion mechanism 46 to realize the lateral movement of the cutter head in the cutting chain saw 5 and the rotary adjustment of the cutter head; The relative movement between the second mobile platform 45 and the second mobile frame 44 realizes the horizontal and vertical large-scale movement of the cutting chain saw 5, and realizes a wide range of horizontal and vertical cutting; and through the circumferential rotation The rotating action of the platform 43 realizes the rotary cutting of the whole cutting chain saw 5 .

在本发明的一个实施例中,第一移动框41为长方形结构,能够增大第一移动平台42的移动范围。In one embodiment of the present invention, the first moving frame 41 has a rectangular structure, which can increase the moving range of the first moving platform 42 .

参照图5,在本发明的另一个实施例中,第一移动平台42包括第一移动固定板421,第一移动固定板421两侧分别安装有相对设置的第一侧板425,第一移动固定板421通过第一侧板425夹接在第一移动框41两侧,第一移动固定板421上安装有第二液压马达424,第二液压马达424的动力输出端安装有第二齿轮422,同时第一移动框41的一侧安装有与第二齿轮422啮合的第一齿条423,通过第二液压马达424提供动力实现第二齿轮422转动,第二齿轮422转动过程中通过与第一齿条423的啮合作用使得第二齿轮422带动第一移动固定板421沿着第一移动框41移动。Referring to Fig. 5, in another embodiment of the present invention, the first mobile platform 42 comprises a first mobile fixed plate 421, the first mobile fixed plate 421 both sides are installed with the first side plate 425 that is oppositely arranged respectively, the first mobile The fixed plate 421 is clamped on both sides of the first moving frame 41 through the first side plate 425, the second hydraulic motor 424 is installed on the first movable fixed plate 421, and the second gear 422 is installed on the power output end of the second hydraulic motor 424 At the same time, one side of the first moving frame 41 is equipped with a first rack 423 meshing with the second gear 422, and the second gear 422 is powered by the second hydraulic motor 424 to rotate. During the rotation of the second gear 422, it is connected with the second gear The meshing action of a rack 423 makes the second gear 422 drive the first moving and fixing plate 421 to move along the first moving frame 41 .

在本发明的另一个实施例中,第一移动框41的长边两侧壁外表面安装有槽钢,第一侧板425上安装有若干第一导向轮组件426和第一凸轮随动器427,第一导向轮组件426可移动卡接在槽钢中,第一凸轮随动器427转动支撑在槽钢中,第一移动固定板421移动过程中第一导向轮组件426沿着槽钢移动,通过多个第一导向轮组件426的设置以及与槽钢的夹紧卡接,使得不仅能够使得第一移动固定板421移动过程沿着槽钢移动稳定不倾斜,移动方便,同时通过第一凸轮随动器427的支撑作用减少了移动过程中摩擦,移动方便。In another embodiment of the present invention, channel steel is installed on the outer surfaces of the long side walls of the first moving frame 41, and several first guide wheel assemblies 426 and first cam followers are installed on the first side plate 425. 427, the first guide wheel assembly 426 is movably clamped in the channel steel, the first cam follower 427 is rotatably supported in the channel steel, and the first guide wheel assembly 426 moves along the channel steel during the movement of the first moving fixed plate 421 Moving, through the setting of multiple first guide wheel assemblies 426 and the clamping and clamping with the channel steel, not only can the first mobile fixed plate 421 move along the channel steel stably without tilting, it is convenient to move, and at the same time, it can pass through the channel steel The supporting function of a cam follower 427 reduces the friction during the moving process, and the moving is convenient.

参照图6,在本发明的另一个实施例中,若干第一凸轮随动器427分散设置在若干第一导向轮组件426之间,同时第一导向轮组件426包括安装在第一侧板425上的第一支撑滚轮轴4261,第一支撑滚轮轴4261一端安装有第一支撑滚轮座4262,第一支撑滚轮座4262上通过导向轮转轴安装有两个第一导向轮4263,通过在每个第一导向轮组件426中设置两个第一导向轮4263提高了第一导向轮组件426移动过程中的稳定性,并且通过第一移动固定板421两侧的若干第一导向轮4263的压紧卡接,同时两个第一导向轮4263与槽钢底部压紧相接,第一凸轮随动器427与槽钢侧壁相接,使得不仅能够使得第一移动固定板421移动过程沿着槽钢移动稳定不倾斜,移动方便,同时通过第一凸轮随动器427的支撑作用减少了移动过程中摩擦,移动方便。Referring to FIG. 6 , in another embodiment of the present invention, several first cam followers 427 are distributed between several first guide wheel assemblies 426 , while the first guide wheel assemblies 426 include The first support roller shaft 4261 on the top, the first support roller shaft 4261 end is equipped with the first support roller seat 4262, the first support roller seat 4262 is equipped with two first guide wheels 4263 through the guide wheel shaft, through each Two first guide wheels 4263 are set in the first guide wheel assembly 426 to improve the stability in the moving process of the first guide wheel assembly 426, and through the compression of some first guide wheels 4263 on both sides of the first mobile fixed plate 421 Clamping, at the same time, the two first guide wheels 4263 are pressed and connected with the bottom of the channel steel, and the first cam follower 427 is connected with the side wall of the channel steel, so that not only can the first mobile fixed plate 421 move along the groove The steel moves stably and does not tilt, and the movement is convenient. At the same time, the support function of the first cam follower 427 reduces the friction during the movement, and the movement is convenient.

参照图7,在本发明的另一个实施例中,周向旋转平台43包括设置在第一移动固定板421中部的内齿圈431,同时第二移动框44中部设置有旋转筒441,旋转筒441转动设置在第一移动固定板421中部并且内齿圈431位于旋转筒441中,第二移动框44上转动设置有与内齿圈431啮合的第三齿轮432,第三齿轮432与第三液压马达434的动力输出端相连接,第三液压马达434设置在第二移动框44上,通过第三液压马达434驱动第三齿轮432转动,第三齿轮432转动过程中通过与内齿圈431的啮合作用 带动内齿圈431转动,进而实现第二移动框44的旋转,第二移动框44旋转过程中带动旋转筒441在第一移动固定板421上转动。Referring to Fig. 7, in another embodiment of the present invention, the circumferential rotating platform 43 includes an inner ring gear 431 arranged in the middle of the first moving fixed plate 421, and a rotating cylinder 441 is arranged in the middle of the second moving frame 44, and the rotating cylinder 441 is rotatably arranged in the middle part of the first moving fixed plate 421 and the ring gear 431 is located in the rotating cylinder 441, and the second moving frame 44 is rotatably provided with a third gear 432 meshed with the ring gear 431, and the third gear 432 is connected to the third gear 432. The power output end of the hydraulic motor 434 is connected. The third hydraulic motor 434 is arranged on the second moving frame 44. The third hydraulic motor 434 drives the third gear 432 to rotate. The meshing action of the inner ring gear 431 drives the rotation of the ring gear 431, thereby realizing the rotation of the second moving frame 44. During the rotation of the second moving frame 44, the rotating cylinder 441 is driven to rotate on the first moving fixed plate 421.

在本发明的另一个实施例中,第一移动固定板421中部固定有支撑固定圈,内齿圈431固定在支撑固定圈表面,同时内齿圈431外部套设固定有轴承,旋转筒441转动安装在轴承外部。In another embodiment of the present invention, the middle part of the first moving fixed plate 421 is fixed with a supporting fixed ring, and the inner ring gear 431 is fixed on the surface of the supporting fixed ring, and at the same time, the inner ring gear 431 is sheathed and fixed with a bearing, and the rotating cylinder 441 rotates. mounted on the outside of the bearing.

在本发明的另一个实施例中,第二移动框44中部固定有第一安装板442,旋转筒441固定在第一安装板442底部,第一安装板442的中部开有放置槽,放置槽的槽底一侧开有穿线孔443,第三液压马达434安装在放置槽的槽底,不会妨碍第二移动平台45在第二移动框44上的移动,并且通过设置穿线孔443便于穿线。In another embodiment of the present invention, a first mounting plate 442 is fixed in the middle of the second moving frame 44, and the rotating cylinder 441 is fixed on the bottom of the first mounting plate 442. There is a threading hole 443 on one side of the bottom of the groove, and the third hydraulic motor 434 is installed on the bottom of the groove, which will not hinder the movement of the second mobile platform 45 on the second moving frame 44, and facilitate threading by setting the threading hole 443 .

在本发明的另一个实施例中,第二移动平台45包括第二移动固定板451,第二移动固定板451两侧分别安装有相对设置的第二侧板457,第二移动固定板451通过第二侧板457夹接在第二移动框44两侧,第二移动固定板451上安装有第四液压马达454,第四液压马达454的动力输出端与第四齿轮452连接,同时第二移动框44边侧安装有与第四齿轮452啮合的第二齿条453,通过第四齿轮452转动带动第二移动固定板451沿着第二移动框44上的第二齿条453移动。In another embodiment of the present invention, the second mobile platform 45 includes a second mobile fixed plate 451, and the two sides of the second mobile fixed plate 451 are respectively equipped with opposite second side plates 457, and the second mobile fixed plate 451 passes through The second side plate 457 is clamped on both sides of the second moving frame 44, and the fourth hydraulic motor 454 is installed on the second moving fixed plate 451. The power output end of the fourth hydraulic motor 454 is connected with the fourth gear 452, and the second A second rack 453 meshing with the fourth gear 452 is mounted on the side of the moving frame 44 , and the rotation of the fourth gear 452 drives the second mobile fixing plate 451 to move along the second rack 453 on the second moving frame 44 .

在本发明的另一个实施例中,第二移动框44为长方形结构,能够增大第二移动平台45的移动范围,第二移动框44的长边两侧相对设置有槽钢,第二侧板457上设有若干可移动卡接在槽钢中的第二导向轮组件455和第二凸轮随动器456,第二导向轮组件455可移动卡接在槽钢中并并且第二凸轮随动器456转动支撑在槽钢中,第二移动固定板451移动过程中第二导向轮组件455沿着槽钢移动,通过多个第二导向轮组件455的设置以及与槽钢的夹紧卡接,不仅能够使得第二移动固定板451移动过程沿着槽钢移动稳定不倾斜,同时通过第二凸轮随动器456的支撑作用减少了移动过程中摩擦,移动方便。In another embodiment of the present invention, the second moving frame 44 is a rectangular structure, which can increase the moving range of the second moving platform 45. The two sides of the long side of the second moving frame 44 are relatively provided with channel steel, and the second side The plate 457 is provided with a number of second guide wheel assemblies 455 and second cam followers 456 that are movably clamped in the channel steel, and the second guide wheel assembly 455 is movably clamped in the channel steel and the second cam follows The actuator 456 is rotatably supported in the channel steel, and the second guide wheel assembly 455 moves along the channel steel during the movement of the second moving fixed plate 451, through the setting of multiple second guide wheel assemblies 455 and the clamping with the channel steel Connecting, not only can the second mobile fixed plate 451 move along the channel steel stably without tilting during the moving process, but also reduce the friction during the moving process through the supporting function of the second cam follower 456, and the moving is convenient.

在本发明的另一个实施例中,若干第二凸轮随动器456分散设置在若干第二导向轮组件455之间,同时第二导向轮组件455包括安装在第二侧板457上的第二支撑滚轮轴,第二支撑滚轮轴一端安装有第二支撑滚轮座,第二支撑滚轮座上通过导向轮转轴安装有两个第二导向轮,通过在每个第二导向轮组件455中设置两个第二导向轮提高了第二导向轮组件455移动过程中的稳定性,同时两个第二导向轮与槽钢底部压紧相接,第二凸轮随动器456与槽钢侧壁相接。In another embodiment of the present invention, several second cam followers 456 are scattered among several second guide wheel assemblies 455, and the second guide wheel assemblies 455 include second cam followers installed on the second side plate 457. Support roller shaft, the second support roller shaft one end is equipped with the second support roller seat, on the second support roller seat, two second guide wheels are installed through the guide wheel rotating shaft, by setting two in each second guide wheel assembly 455 A second guide wheel improves the stability during the movement of the second guide wheel assembly 455. At the same time, the two second guide wheels are tightly connected to the bottom of the channel steel, and the second cam follower 456 is connected to the side wall of the channel steel. .

在本发明的一个实施例中,刀头调节转换机构46包括设置在第二移动固定板451上的侧移液压缸461,侧移液压缸461上设置有液压转盘462,液压转盘462上设置有安装组件463,安装组件463上设置可转动的减速箱464,切割链锯5安装在减速箱464上,通过减速箱464中液压马达的驱动实现切割链锯5的工作,切割隧道弧形顶部时通过液压转盘462带动切割链锯5旋转90度,使得切割链锯5从竖直转至水平,然后在第二移动框44旋转一个角度后,并且由于切割链锯5沿长边方向伸入切割,通过侧移液压缸461带动液压装盘462移动,每次一定移动距离较小,使得切割后的弧度精确。In one embodiment of the present invention, the cutter head adjustment conversion mechanism 46 includes a side-shift hydraulic cylinder 461 arranged on the second mobile fixed plate 451, a hydraulic turntable 462 is arranged on the side-shift hydraulic cylinder 461, and a hydraulic turntable 462 is arranged on the hydraulic turntable 462. Mounting assembly 463, the mounting assembly 463 is provided with a rotatable reduction box 464, the cutting chainsaw 5 is installed on the reduction box 464, and the work of the cutting chainsaw 5 is realized by the drive of the hydraulic motor in the reduction box 464, when cutting the arc-shaped top of the tunnel The hydraulic turntable 462 drives the cutting chain saw 5 to rotate 90 degrees, so that the cutting chain saw 5 turns from vertical to horizontal. , through the side-shift hydraulic cylinder 461 to drive the hydraulic pressure plate 462 to move, each time a certain moving distance is small, so that the arc after cutting is accurate.

在本发明的另一个实施例中,第一移动固定板421表面垂直固定有两个固定块,侧移液压缸461的缸底固定在固定块上,并且侧移液压缸461的输出方向与第一移动固定板421在第二移动框44上的 移动方向垂直。In another embodiment of the present invention, the surface of the first moving fixed plate 421 is vertically fixed with two fixed blocks, the cylinder bottom of the lateral displacement hydraulic cylinder 461 is fixed on the fixed blocks, and the output direction of the lateral displacement hydraulic cylinder 461 is the same as that of the first movable fixed plate 421. A moving direction of the fixed plate 421 on the second moving frame 44 is vertical.

更明确的是,在切割过程中,切割隧道顶部时,由于隧道顶部为弧形结构,通过第二移动框44在周向旋转平台43的旋转作用下转动,以带动整个刀头调节转换机构46弧形转动,通过在刀头调节转换机构46上设置侧移液压缸461,使得切割过程中第二移动框44每次旋转一定角度后停止,然后通过刀头调节转换机构46中侧移液压缸461的移动带动切割链锯5的小幅度平移切割,使得每次转角切割距离较短,进而使得切割的弧度精确。More specifically, during the cutting process, when cutting the top of the tunnel, since the top of the tunnel is an arc-shaped structure, the second moving frame 44 rotates under the rotation of the circumferential rotating platform 43 to drive the entire cutter head adjustment conversion mechanism 46 Arc-shaped rotation, by setting the side-shift hydraulic cylinder 461 on the cutter head adjustment conversion mechanism 46, the second moving frame 44 will stop after each rotation of a certain angle during the cutting process, and then the side-shift hydraulic cylinder in the cutter head adjustment conversion mechanism 46 will The movement of 461 drives the cutting chain saw 5 to perform small-scale translational cutting, so that the cutting distance at each corner is relatively short, and the arc of cutting is precise.

参照图8,在本发明的一个实施例中,安装组件463上设置有翻转油缸465,翻转油缸465的动力端设置在减速箱464上,通过翻转油缸465的伸缩作用实现减速箱464在安装组件463上进行旋转,同时实现切割链锯5的90度翻转,使得切割链锯5水平和竖直切换,进而实现竖直切割和水平切割的切换;取出切割后在竖直方向的一排石料,然后通过翻转油缸465翻转实现切割链锯5翻转90度,并且切割链锯5长边处于竖直方向,并与伸入排出的石料处,然后通过旋转液压转盘462旋转90度,然后通过第二移动框44的上下移动实现切割链锯5在石料的背面进行切割,实现石料的分离。Referring to Fig. 8, in one embodiment of the present invention, the mounting assembly 463 is provided with an overturning oil cylinder 465, and the power end of the overturning oil cylinder 465 is arranged on the reduction box 464, and the reduction box 464 is installed in the installation assembly through the expansion and contraction of the overturning oil cylinder 465. Rotate on 463, at the same time realize the 90-degree flip of the cutting chain saw 5, so that the cutting chain saw 5 can be switched horizontally and vertically, and then realize the switching between vertical cutting and horizontal cutting; take out a row of stones in the vertical direction after cutting, Turn over and realize cutting chain saw 5 to turn over 90 degrees by turning over cylinder 465 then, and cutting chain saw 5 long sides are in vertical direction, and stretch into the stone material place that discharges, then rotate 90 degrees by rotating hydraulic turntable 462, then pass through the second The up and down movement of the moving frame 44 enables the cutting chain saw 5 to cut on the back side of the stone to realize the separation of the stone.

在本发明的一个实施例中,安装组件463包括固定在液压转盘462上的固定板,固定板上固定有两个相对设置的支撑板,减速箱464通过转轴安装在两个支撑板上,使得减速箱464能够在两个支撑板上围绕转轴旋转,同时翻转油缸465固定在支撑板上。In one embodiment of the present invention, the installation assembly 463 includes a fixed plate fixed on the hydraulic turntable 462, two opposite support plates are fixed on the fixed plate, and the reduction box 464 is installed on the two support plates through a rotating shaft, so that The reduction box 464 can rotate around the rotating shaft on the two support plates, and the turning oil cylinder 465 is fixed on the support plates at the same time.

在本发明的一个实施例中,第一移动框41两端的两侧均设置有第三支撑油缸47,用于在切割时通过两端的第三支撑油缸47支撑在地面和隧道顶部,详细地,第三支撑油缸47安装在第一移动框41长边方向的两端,使得支撑方位更大,能够适应高度较大的隧道。In one embodiment of the present invention, both ends of the first moving frame 41 are provided with third support cylinders 47, which are used to support the ground and the top of the tunnel through the third support cylinders 47 at both ends during cutting. In detail, The third supporting cylinder 47 is installed at both ends of the first moving frame 41 in the long side direction, so that the supporting position is larger and can adapt to a tunnel with a larger height.

在本发明的另一个实施例中,第二移动框44两侧短边的中部分别设置有第四支撑油缸48,其中一个长边的侧壁两侧固定有两个第五支撑油缸49,通过第三支撑油缸47、第四支撑油缸48和第五支撑油缸49在隧道中的支撑作用,提高了链锯工作的平稳性,避免晃动、卡锯等事故,提高切割施工效率。In another embodiment of the present invention, a fourth support cylinder 48 is respectively provided in the middle of the short sides of the second moving frame 44, and two fifth support cylinders 49 are fixed on both sides of the side wall of one of the long sides. The support function of the third support cylinder 47, the fourth support cylinder 48 and the fifth support cylinder 49 in the tunnel improves the stability of the chain saw, avoids accidents such as shaking and jamming, and improves the efficiency of cutting construction.

在本发明的一个实施例中,链锯机前端安装三维成像扫描仪6或相机,三维成像扫描仪6或相机设置在第二移动固定板451上。In one embodiment of the present invention, a three-dimensional imaging scanner 6 or a camera is installed at the front end of the chain saw machine, and the three-dimensional imaging scanner 6 or camera is arranged on the second movable fixed plate 451 .

基于上述的链锯切割机,本发明提出了一种链锯切割机的切割施工方法。Based on the above-mentioned chainsaw cutting machine, the present invention proposes a cutting construction method of the chainsaw cutting machine.

图9是根据本发明实施例的链锯切割机的切割施工方法的流程图。如图9,本发明实施例的链锯切割机的切割施工方法,包括以下步骤:Fig. 9 is a flowchart of a cutting construction method of a chainsaw cutting machine according to an embodiment of the present invention. As shown in Figure 9, the cutting construction method of the chain saw cutting machine according to the embodiment of the present invention includes the following steps:

步骤S1,通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像。In step S1, the outer contour of the tunnel is scanned by a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image.

根据本发明的一个实施例,在通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像之前,还包括:驱动履带行走机构,使链锯切割机行走到与隧道掌子面相隔预设距离的位置。其中,预设距离可以根据实际情况进行设置。According to one embodiment of the present invention, before scanning the outer contour of the tunnel with a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image, it also includes: driving the crawler walking mechanism to make the chainsaw cutting machine Walk to a position a preset distance away from the tunnel face. Wherein, the preset distance can be set according to actual conditions.

具体地,链锯切割机通过驱动履带行走机构和推进机构的驱动,使设备运动到距离隧道掌子面间隔 合适(预设距离)的位置。三维成像扫描仪对隧道的外轮廓进行扫描,以得到三维图像。Specifically, the chainsaw cutting machine moves the equipment to a position with a proper distance (preset distance) from the tunnel face by driving the crawler belt traveling mechanism and the driving mechanism. The three-dimensional imaging scanner scans the outer contour of the tunnel to obtain a three-dimensional image.

步骤S2,根据目标轮廓,在三维图像上规划出至少一条候选切割路径。Step S2, planning at least one candidate cutting path on the three-dimensional image according to the target contour.

步骤S3,计算至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数。Step S3, calculating the cutting length, cutting time and number of cutting station changes of each candidate cutting path in the at least one candidate cutting path.

其中,各候选切割路径的切割长度为各候选路径的外轮廓切割长度、外轮廓内隧道掌子面切割水平缝隙的长度和外轮廓内隧道掌子面切割竖直缝隙的长度三者之和;各候选切割路径的切割时间为各候选路径的外轮廓切割时间、外轮廓内隧道掌子面切割水平缝隙的时间和外轮廓内隧道掌子面切割竖直缝隙的时间三者之和;各候选切割路径的切割工位变换次数为各候选路径的外轮廓切割工位变换次数、外轮廓内隧道掌子面切割水平缝隙的工位变换次数和外轮廓内隧道掌子面切割竖直缝隙的工位变换次数三者之和。Wherein, the cutting length of each candidate cutting path is the sum of the outer contour cutting length of each candidate path, the length of the tunnel face cutting horizontal gap in the outer contour, and the length of the tunnel face cutting vertical gap in the outer contour; The cutting time of each candidate cutting path is the sum of the cutting time of the outer contour of each candidate path, the time of cutting the horizontal gap on the tunnel face inside the outer contour and the time of cutting the vertical gap on the tunnel face inside the outer contour; The cutting station change times of the cutting path are the outer contour cutting station change times of each candidate path, the station change times of the tunnel tunnel face cutting horizontal gaps inside the outer contour, and the tunnel face cutting vertical gaps inside the outer contour. The sum of the three bit conversion times.

步骤S4,根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径。Step S4, selecting a target cutting path from at least one candidate cutting path according to the cutting length, cutting time and cutting station change times of each candidate cutting path.

根据本发明的一个实施例,根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径,包括:从至少一条候选切割路径中选择一条切割长度、切割时间和切割工位变换次数均满足预设条件的候选切割路径,作为目标切割路径。According to an embodiment of the present invention, selecting a target cutting path from at least one candidate cutting path according to the cutting length, cutting time, and cutting station change times of each candidate cutting path includes: selecting a cutting path from at least one candidate cutting path A candidate cutting path whose length, cutting time and number of cutting station changes all meet the preset conditions is used as the target cutting path.

举例说明,预设条件可以为:切割长度在预设切割长度范围内、切割时间在预设切割时间范围内、切割工位变换次数在预设切割工位变换次数范围内。也可以为:切割长度为所有切割路径中最短的、切割时间在预设切割时间范围内、切割工位变换次数在预设切割工位变换次数范围内。还可以为:根据实施经验依次排出三个参数的重要性,根据三个参数重要性进行选择。For example, the preset condition may be: the cutting length is within the preset cutting length range, the cutting time is within the preset cutting time range, and the number of changing times of cutting stations is within the range of changing times of preset cutting stations. It can also be: the cutting length is the shortest among all the cutting paths, the cutting time is within the preset cutting time range, and the cutting station changing times are within the preset cutting station changing times range. It may also be: according to the implementation experience, the importance of the three parameters is sequentially ranked, and the selection is made according to the importance of the three parameters.

步骤S5,根据目标切割路径,对隧道进行切割。Step S5, cutting the tunnel according to the target cutting path.

根据本发明的一个实施例,根据目标切割路径,对隧道进行切割,包括:通过刀头调节转换机构,调节切割链锯置于第二移动平台的顶端;推进机构配合切割链锯垂直于隧道推进贯入切割,直至达到第一预设切割深度;侧移切割链锯,根据目标切割路径,对隧道进行不同角度的倾斜直线切割,以完成隧道外轮廓的切割。According to one embodiment of the present invention, cutting the tunnel according to the target cutting path includes: adjusting the conversion mechanism through the cutter head, adjusting the cutting chain saw to be placed on the top of the second mobile platform; the advancing mechanism cooperates with the cutting chain saw to advance perpendicular to the tunnel Penetrating cutting until the first preset cutting depth is reached; the side-moving cutting chain saw, according to the target cutting path, performs inclined straight cutting at different angles to the tunnel to complete the cutting of the outer contour of the tunnel.

具体地,通过刀头调节转换机构调整刀头切割方位,使切割链锯置于第二移动平台的最顶端,以便进行拟合弧线的切割运动。液压马达驱动链条旋转,推进机构将链锯垂直于隧道断面推进贯入切割,到达第一预设切割深度后,通过刀头侧移油缸侧移切割,完成不同角度的倾斜直线切割。参照图10,其中,图10中的标号9表示目标轮廓,标号10表示实际外轮廓。Specifically, the cutting orientation of the cutting head is adjusted by the cutting head adjustment conversion mechanism, so that the cutting chain saw is placed on the topmost of the second moving platform, so as to perform the cutting motion fitting the arc. The hydraulic motor drives the chain to rotate, and the propulsion mechanism pushes the chain saw perpendicular to the tunnel section for penetrating cutting. After reaching the first preset cutting depth, the cutting head is moved sideways by the cylinder to complete inclined straight cutting at different angles. Referring to FIG. 10 , the numeral 9 in FIG. 10 represents the target contour, and the numeral 10 represents the actual outer contour.

举例说明,将链锯刀头置于拟合弧线切割工位进行隧道外轮廓切割,隧道外轮廓略大于隧道设计轮廓,然后通过推进油缸动作将切割链锯刀头贯入隧道断面,通过侧移油缸动作并且配合液压转盘调节切割链锯移动并调节角度进行拟合弧线切割,切割一定距离后,通过第二移动框的移动以及第二移动框在周向旋转平台的旋转作用下转动带动整个刀头调节转换机构弧形转动一定角度然后再通过侧移油缸动 作并且配合液压转盘进行小幅度切割,直到将外轮廓切割完毕。For example, put the chainsaw cutter head in the fitting arc cutting station to cut the outer contour of the tunnel. The outer contour of the tunnel is slightly larger than the design contour of the tunnel. Move the oil cylinder and cooperate with the hydraulic turntable to adjust the movement of the cutting chain saw and adjust the angle to perform fitting arc cutting. After cutting a certain distance, the movement of the second moving frame and the rotation of the second moving frame under the rotation of the circumferential rotating platform drive The entire cutter head adjustment and conversion mechanism rotates a certain angle in an arc, and then moves through the side-moving oil cylinder and cooperates with the hydraulic turntable to perform small-scale cutting until the outer contour is cut.

根据本发明的一个实施例,根据目标切割路径,对隧道进行切割,还包括:对外轮廓内的隧道掌子面进行水平缝隙的切割和对外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, cutting the tunnel according to the target cutting path further includes: cutting a horizontal slit on the tunnel face inside the outer contour and cutting a vertical slit on the tunnel face inside the outer contour.

根据本发明的一个实施例,对外轮廓内的隧道掌子面进行水平缝隙的切割,包括:根据目标切割路径,通过刀头调节转换机构,调节切割链锯置于各水平切割位置;第二移动平台和推进机构配合切割链锯在各水平切割位置贯入隧道,直至达到第二预设切割深度,以完成对外轮廓内的隧道掌子面水平缝隙的切割。According to one embodiment of the present invention, the cutting of the horizontal gap on the tunnel face inside the outer contour includes: adjusting the cutting chain saw to each horizontal cutting position by adjusting the conversion mechanism according to the target cutting path; the second moving The platform and the propulsion mechanism cooperate with the cutting chain saw to penetrate into the tunnel at each horizontal cutting position until the second preset cutting depth is reached, so as to complete the cutting of the horizontal gap of the tunnel face within the outer contour.

具体地,完成隧道外轮廓的切割后,通过刀头调节转换机构调整刀头切割方位,使切割链锯置于水平切割位置,液压马达驱动链条旋转同时链臂摆动将链锯贯入隧道断面,到达第二预设切割深度后停止摆臂,第一移动平台、第二移动平台推进机构动作配合动作,完成水平缝隙切割。Specifically, after completing the cutting of the outer contour of the tunnel, adjust the cutting position of the cutting head through the cutting head adjustment conversion mechanism, so that the cutting chain saw is placed in the horizontal cutting position, and the hydraulic motor drives the chain to rotate while the chain arm swings to penetrate the chain saw into the tunnel section. When the second preset cutting depth is reached, the arm swing is stopped, and the propulsion mechanism of the first mobile platform and the second mobile platform cooperates to complete the horizontal gap cutting.

根据本发明的一个实施例,对外轮廓内的隧道掌子面进行竖直缝隙的切割,包括:控制周向旋转平台带动第二移动平台旋转预设角度,使切割链锯置于各竖直切割位置;第一移动平台、第二移动平台和推进机构配合切割链锯在各竖直切割位置贯入隧道,直至达到第三预设切割深度,以完成对外轮廓内的隧道掌子面进行竖直缝隙的切割。其中,预设角度为90度。According to an embodiment of the present invention, the cutting of vertical gaps on the tunnel face inside the outer contour includes: controlling the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed in each vertical cutting position; the first mobile platform, the second mobile platform and the propulsion mechanism cooperate with the cutting chain saw to penetrate into the tunnel at each vertical cutting position until reaching the third preset cutting depth, so as to complete the vertical cutting of the tunnel face inside the outer contour. Gap cutting. Wherein, the preset angle is 90 degrees.

具体地,在完成水平缝隙切割之后,控制周向旋转平台带动第二移动平台整体旋转90度,使切割链锯置于竖直切割位置,液压马达驱动链条旋转同时链臂摆动将链锯贯入隧道断面,到达第三预设切割深度后停止摆臂,第一移动平台、第二移动平台和推进机构、履带行走机构配合动作,完成竖直缝隙切割,隧道掌子面被切割成网格块状。参照图10,其中,图10中的标号8表示网格块状的切割线。Specifically, after the horizontal gap cutting is completed, the circumferential rotating platform is controlled to drive the second mobile platform to rotate 90 degrees as a whole, so that the cutting chain saw is placed in the vertical cutting position, and the hydraulic motor drives the chain to rotate while the chain arm swings to penetrate the chain saw. For the tunnel section, stop swinging the arm after reaching the third preset cutting depth, and the first mobile platform, the second mobile platform, the propulsion mechanism and the crawler running mechanism cooperate to complete the vertical gap cutting, and the tunnel face is cut into grid blocks shape. Referring to FIG. 10 , the numeral 8 in FIG. 10 represents a grid block-shaped cutting line.

进一步地,上述的链锯切割机的切割施工方法,在根据目标切割路径,对隧道进行切割之后,还包括:利用水力裂切破岩法和/或全锯切法,对隧道掌子面的封闭背面完成切割,以实现石料的分离取出。Further, the cutting construction method of the above-mentioned chainsaw cutting machine, after cutting the tunnel according to the target cutting path, also includes: using the hydraulic splitting rock breaking method and/or the full sawing method to cut the tunnel face The back is closed to complete the cutting, so as to realize the separation and removal of stone materials.

具体地,在完成隧道掌子面的网格式切割后,采用专用设备完成隧道掌子面封闭背面的切割,实现石料的完全分离取出。其中,封闭背面的切割可选用水力裂切破岩法和全锯切法两种工法。Specifically, after the mesh cutting of the tunnel face is completed, special equipment is used to complete the cutting of the closed back of the tunnel face, so as to realize the complete separation and removal of stone materials. Among them, the cutting of the closed back can be selected from two methods: hydraulic splitting and rock breaking method and full sawing method.

全锯切法是采用金刚石串珠绳锯配合专用导向轮装置的机械式锯切方法,由于石料与基岩的最后结合面隐藏于分离石料的背部,金刚石串珠绳锯常用于锯切面无法直接到达该面,需安装多个改变串珠绳运动方向的专用导向轮装置,实现隐藏结合面的锯切分离,施工工序如下:The full sawing method is a mechanical sawing method that uses a diamond beaded wire saw and a special guide wheel device. Since the final joint surface between the stone and the bedrock is hidden behind the separated stone, the diamond beaded wire saw is often used for cutting. On the surface, it is necessary to install multiple special guide wheel devices to change the direction of movement of the beaded rope to realize the sawing and separation of the hidden joint surface. The construction process is as follows:

①送入串珠绳:将金刚石串珠绳沿隧道拟合外轮廓送入锯缝,并使串珠绳到达封闭背面的交线位置,形成对分离石料待锯切面的环绕。① Sending in the beaded rope: Send the diamond beaded rope into the sawing kerf along the fitting outer contour of the tunnel, and make the beaded rope reach the intersection position of the closed back, forming a circle around the surface of the separated stone to be sawed.

②专用导向轮装置的安装:将串珠绳套在专用导向轮装置的前端滑轮上,并将该导向轮从锯缝中插入,定位完毕后固定导向轮装置,将从顶面导向轮引出的串珠绳环绕于立柱式导向轮的滑轮上。②Installation of the special guide wheel device: put the beaded rope on the front pulley of the special guide wheel device, and insert the guide wheel from the saw kerf. The rope is looped around the pulley of the column guide wheel.

③金刚石串珠绳锯的安装:将环绕于立柱式导向轮滑轮上的串珠绳头和从底部导向轮装置引出的串珠绳头环绕于金刚石串珠绳锯的飞轮上,最后按照金刚石串珠绳锯的合适位置,调整串珠绳的长度并连接。③Installation of the diamond beaded wire saw: wrap the beaded wire head wrapped around the pulley of the column type guide wheel and the beaded wire head led out from the bottom guide wheel device on the flywheel of the diamond beaded wire saw, and finally follow the suitability of the diamond beaded wire saw position, adjust the length of the beaded rope and connect.

水力裂切破岩技术是利用岩石抗拉强度低、容易开裂或破碎的特点,通过增压装置和高压水管,向放置在岩石切缝中的专用膨胀器内注入高压水,控制增压使膨胀器径向膨胀,使岩石定向开裂或随机破碎的破岩方法,具有成本低、安全环保、劳动强度小等优点,施工工序如下:Hydraulic splitting and rock breaking technology utilizes the characteristics of low tensile strength and easy cracking or breaking of rocks, and injects high-pressure water into a special expander placed in the rock cutting through a pressurization device and a high-pressure water pipe to control the pressurization to make the expansion The rock-breaking method that radially expands the device to make the rock directional crack or randomly break has the advantages of low cost, safety and environmental protection, and low labor intensity. The construction process is as follows:

①送入膨胀器:将膨胀器送入隧道的网格式锯切缝中,连接水压输送管、分配控制阀、水压机等。① Sending into the expander: Send the expander into the grid sawing slit of the tunnel, and connect the hydraulic delivery pipe, distribution control valve, hydraulic machine, etc.

②隧道主体胀裂:启动水压机,膨胀器加压膨胀,压迫岩石朝锯切缝方向开裂,完成石料封闭背面的切割,沿网格式锯缝逐层进行切割分离。②Expansion and cracking of the main body of the tunnel: start the hydraulic press, the expander will pressurize and expand, and the rock will be forced to crack in the direction of the sawing kerf, and the backside of the closed stone material will be cut, and the cutting and separation will be carried out layer by layer along the grid pattern sawing kerf.

③隧道外轮廓胀裂:将膨胀器送入隧道外轮廓锯切缝中,启动水压机进行胀裂断面。③ Bulging and cracking of the outer contour of the tunnel: send the expander into the sawing seam of the outer contour of the tunnel, and start the hydraulic press to perform the swelling and cracking section.

进一步地,在对隧道掌子面封闭背面进行切割之后,利用劈裂机、绳锯、叉车等设备将渣土完全取出排出隧道,并对开挖好的隧道进行衬砌工作,完成一环隧道施工。Furthermore, after cutting the closed back of the tunnel face, use splitting machines, wire saws, forklifts and other equipment to completely remove the muck and discharge it out of the tunnel, and perform lining work on the excavated tunnel to complete the construction of the first-ring tunnel .

由此,本发明实施例的链锯切割机的切割施工方法,可将隧道掌子面进行网格式切割和拟合弧线切割,可根据不同断面尺寸规划目标切割路径,减小超欠挖量,适应性广;在切割过程中机架与隧道内壁稳定支撑,保证切割链锯的平稳性,安全性高,提高切割施工效率;该链锯切割机搭载智能化控制系统,可实现一次定位,无线操作,路径规划等功能,施工人员只需远程操控,保证现场施工更加安全、高效;相对于钻爆法施工而言,该链锯切割机工作时无需爆破施工,对地层影响小,施工安全性高,相对于盾构法、TBM而言,其设备成本和施工成本低,更具经济性,设备操作方便快捷。Therefore, the cutting construction method of the chain saw cutting machine in the embodiment of the present invention can perform grid cutting and fitting arc cutting on the tunnel face, plan the target cutting path according to different section sizes, and reduce the amount of overexcavation and underexcavation , wide adaptability; during the cutting process, the frame and the inner wall of the tunnel are stably supported to ensure the stability and safety of the cutting chain saw, and improve the efficiency of cutting construction; the chain saw cutting machine is equipped with an intelligent control system, which can realize one-time positioning, With functions such as wireless operation and path planning, construction personnel only need to control remotely to ensure safer and more efficient on-site construction; compared with drilling and blasting construction, the chain saw cutting machine does not need blasting construction during operation, which has little impact on the ground and safe construction Compared with the shield tunneling method and TBM, its equipment cost and construction cost are low, more economical, and the equipment operation is convenient and fast.

综上所述,根据本发明实施例的链锯切割机的切割施工方法,通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描以得到三维图像,根据目标轮廓在三维图像上规划出至少一条候选切割路径,计算至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数,根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径,根据目标切割路径,对隧道进行切割。由此,该方法能够提高整个隧道断面切割施工的效率,保证切割施工的安全性;同时,该方法还能够降低开挖难度、减小对地层的影响、降低工人劳动强度、减少隧道超欠挖量、降低施工成本。To sum up, according to the cutting construction method of the chain saw cutting machine in the embodiment of the present invention, the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine scans the outer contour of the tunnel to obtain a three-dimensional image. At least one candidate cutting path is planned on the three-dimensional image, and the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path are calculated, and according to the cutting length, cutting time and cutting station of each candidate cutting path The times of transformation are to select a target cutting path from at least one candidate cutting path, and to cut the tunnel according to the target cutting path. Therefore, this method can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction; at the same time, this method can also reduce the difficulty of excavation, reduce the impact on the stratum, reduce the labor intensity of workers, and reduce the over- and under-excavation of tunnels. volume and reduce construction costs.

图11是根据本发明实施例的链锯切割机的切割施工装置的方框示意图。Fig. 11 is a schematic block diagram of a cutting construction device of a chainsaw cutting machine according to an embodiment of the present invention.

如图11所示,本发明实施例的链锯切割机的切割施工装置,包括:扫描模块111、规划模块112、计算模块113、选择模块114和切割模块115。As shown in FIG. 11 , the cutting construction device of the chain saw cutting machine according to the embodiment of the present invention includes: a scanning module 111 , a planning module 112 , a calculation module 113 , a selection module 114 and a cutting module 115 .

其中,扫描模块111通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像。规划模块112用于根据目标轮廓,在三维图像上规划出至少一条候选切割路径。计算模块113用于计算至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数。选择模块114用于根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径。切割模块115用于根据目标切割路径,对隧道进行切割。Wherein, the scanning module 111 scans the outer contour of the tunnel through a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image. The planning module 112 is configured to plan at least one candidate cutting path on the three-dimensional image according to the target contour. The calculation module 113 is used to calculate the cutting length, cutting time and cutting station change times of each candidate cutting path in at least one candidate cutting path. The selection module 114 is configured to select a target cutting path from at least one candidate cutting path according to the cutting length, cutting time and cutting station change times of each candidate cutting path. The cutting module 115 is used for cutting the tunnel according to the target cutting path.

根据本发明的一个实施例,还包括:驱动模块,用于驱动履带行走机构,使链锯切割机行走到与隧道掌子面相隔预设距离的位置。According to an embodiment of the present invention, it further includes: a driving module, configured to drive the crawler belt traveling mechanism to make the chainsaw cutting machine travel to a position separated from the tunnel face by a preset distance.

根据本发明的一个实施例,选择模块114具体用于:从至少一条候选切割路径中选择一条切割长度、切割时间和切割工位变换次数均满足预设条件的候选切割路径,作为目标切割路径。According to an embodiment of the present invention, the selection module 114 is specifically configured to: select a candidate cutting path whose cutting length, cutting time, and number of cutting station changes all meet preset conditions from at least one candidate cutting path as a target cutting path.

根据本发明的一个实施例,切割模块115,包括:调节单元,用于通过刀头调节转换机构,调节切割链锯置于第二移动平台的顶端;第一切割单元,用于推进机构配合切割链锯垂直于隧道推进贯入切割,直至达到第一预设切割深度;侧移单元,用于侧移切割链锯,根据目标切割路径,对隧道进行不同角度的倾斜直线切割,以完成隧道外轮廓的切割。According to one embodiment of the present invention, the cutting module 115 includes: an adjustment unit, which is used to adjust the conversion mechanism through the cutter head, and adjust the cutting chain saw to be placed on the top of the second mobile platform; The chainsaw advances the penetrating cutting perpendicular to the tunnel until it reaches the first preset cutting depth; the side-moving unit is used for side-moving the cutting chain saw, and performs oblique straight-line cutting at different angles on the tunnel according to the target cutting path to complete the outside of the tunnel. Contour cutting.

根据本发明的一个实施例,切割模块115,还包括:第二切割单元,用于对外轮廓内的隧道掌子面进行水平缝隙的切割;第三切割单元,用于对外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, the cutting module 115 further includes: a second cutting unit for cutting a horizontal gap on the tunnel face inside the outer contour; a third cutting unit for cutting the tunnel face inside the outer contour face for vertical slit cutting.

根据本发明的一个实施例,第二切割单元具体用于:根据目标切割路径,通过刀头调节转换机构,调节切割链锯置于各水平切割位置,通过第二移动平台和推进机构配合切割链锯在各水平切割位置贯入隧道,直至达到第二预设切割深度,以完成对外轮廓内的隧道掌子面水平缝隙的切割。According to an embodiment of the present invention, the second cutting unit is specifically used for: according to the target cutting path, adjust the conversion mechanism through the cutter head, adjust the cutting chain saw to be placed in each horizontal cutting position, and cooperate with the cutting chain through the second moving platform and the propulsion mechanism The saw penetrates the tunnel at each horizontal cutting position until a second preset cutting depth is reached to complete the cutting of the tunnel face horizontal gap within the outer contour.

根据本发明的一个实施例,第三切割单元,具体用于:控制周向旋转平台带动第二移动平台旋转预设角度,使切割链锯置于各竖直切割位置,通过第一移动平台、第二移动平台和推进机构配合切割链锯在各竖直切割位置贯入隧道,直至达到第三预设切割深度,以完成对外轮廓内的隧道掌子面进行竖直缝隙的切割。According to an embodiment of the present invention, the third cutting unit is specifically used to: control the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed at each vertical cutting position, through the first moving platform, The second mobile platform and the propulsion mechanism cooperate with the cutting chain saw to penetrate the tunnel at each vertical cutting position until reaching the third preset cutting depth, so as to complete the cutting of the vertical gap on the tunnel face inside the outer contour.

根据本发明的一个实施例,上述的链锯切割机的切割施工装置,还包括:分离模块,用于利用水力裂切破岩法和/或全锯切法,对隧道掌子面的封闭背面完成切割,以实现石料的分离取出。According to an embodiment of the present invention, the above-mentioned cutting construction device of the chainsaw cutting machine further includes: a separation module, which is used to use the hydraulic splitting and/or full sawing method to clean the closed back of the tunnel face Cutting is completed to realize the separation and removal of stone materials.

需要说明的是,本发明实施例的链锯切割机的切割施工装置中未披露的细节,请参考本发明实施例的链锯切割机的切割施工方法中所披露的细节,具体这里不再详述。It should be noted that, for details not disclosed in the cutting construction device of the chain saw cutting machine in the embodiment of the present invention, please refer to the details disclosed in the cutting construction method of the chain saw cutting machine in the embodiment of the present invention, which will not be detailed here. stated.

根据本发明实施例的链锯切割机的切割施工装置,扫描模块通过安装在链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描以得到三维图像,通过规划模块根据目标轮廓在三维图像上规划出至少一条候选切割路径,通过计算模块计算至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数,通过选择模块根据各候选切割路径的切割长度、切割时间和切割工位变换次数,从至少一条候选切割路径中选择目标切割路径,切割模块根据目标切割路径,对隧道进行切割。由此,该装置能够提高整个隧道断面切割施工的效率,保证切割施工的安全性。According to the cutting construction device of the chain saw cutting machine in the embodiment of the present invention, the scanning module scans the outer contour of the tunnel to obtain a three-dimensional image through the three-dimensional imaging scanner installed at the front end of the chain saw cutting machine. At least one candidate cutting path is planned on the three-dimensional image, and the calculation module calculates the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path, and the selection module according to the cutting length of each candidate cutting path, The cutting time and the times of changing the cutting station, select a target cutting path from at least one candidate cutting path, and the cutting module cuts the tunnel according to the target cutting path. Therefore, the device can improve the efficiency of the cutting construction of the entire tunnel section and ensure the safety of the cutting construction.

另外,本发明实施例还提出了一种链锯切割机,其包括:履带行走机构、支撑机构、推进机构、切割链锯和上述的链锯切割机的切割施工装置;其中,支撑机构设在履带行走机构的顶部,推进机构设在支撑机构的一端,并且推进机构一侧铰接有第一移动框,第一移动框上设有沿第一移动框移动的第一移动平台,第一移动平台上连接有周向旋转平台,周向旋转平台上设有第二移动框,第二移动框上设有沿第二移动框移动的第二移动平台,第二移动平台上设有刀头调节转换机构,切割链锯安装在刀头调节转换机构上。In addition, the embodiment of the present invention also proposes a chainsaw cutting machine, which includes: a crawler belt traveling mechanism, a supporting mechanism, a propulsion mechanism, a cutting chain saw, and the above-mentioned cutting construction device of the chainsaw cutting machine; wherein, the supporting mechanism is located at On the top of the crawler walking mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism. The first moving frame is provided with a first moving platform that moves along the first moving frame. The first moving platform A circumferential rotating platform is connected to the top, a second moving frame is arranged on the circumferential rotating platform, a second moving platform which moves along the second moving frame is arranged on the second moving platform, and a cutter head adjustment conversion is arranged on the second moving platform. Mechanism, the cutting chain saw is installed on the cutter head adjustment conversion mechanism.

本发明实施例的链锯切割机,通过上述的链锯切割机的切割施工装置,能够提高整个隧道断面切割 施工的效率,保证切割施工的安全性。The chainsaw cutting machine of the embodiment of the present invention can improve the efficiency of the entire tunnel section cutting construction and ensure the safety of the cutting construction through the above-mentioned cutting construction device of the chainsaw cutting machine.

此外,本发明实施例还提出了一种非瞬时计算机可读存储介质,其具有存储于其中的指令,当所述指令被执行时,所述链锯切割机执行上述的链锯切割机的切割施工方法。In addition, an embodiment of the present invention also provides a non-transitory computer-readable storage medium, which has instructions stored therein, and when the instructions are executed, the chainsaw cutting machine performs the above-mentioned chainsaw cutting machine cutting Construction method.

根据本发明实施例的非瞬时计算机可读存储介质,通过执行上述的链锯切割机的切割施工方法,能够提高整个隧道断面切割施工的效率,保证切割施工的安全性。According to the non-transitory computer-readable storage medium of the embodiment of the present invention, by implementing the above-mentioned cutting construction method of the chain saw cutting machine, the efficiency of the entire tunnel section cutting construction can be improved, and the safety of the cutting construction can be ensured.

应当理解,本发明的各部分可以用硬件、软件、固件或它们的组合来实现。在上述实施方式中,多个步骤或方法可以用存储在存储器中且由合适的指令执行系统执行的软件或固件来实现。例如,如果用硬件来实现,和在另一实施方式中一样,可用本领域公知的下列技术中的任一项或他们的组合来实现:具有用于对数据信号实现逻辑功能的逻辑门电路的离散逻辑电路,具有合适的组合逻辑门电路的专用集成电路,可编程门阵列(PGA),现场可编程门阵列(FPGA)等。It should be understood that various parts of the present invention can be realized by hardware, software, firmware or their combination. In the embodiments described above, various steps or methods may be implemented by software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, it can be implemented by any one or combination of the following techniques known in the art: Discrete logic circuits, ASICs with suitable combinational logic gates, Programmable Gate Arrays (PGAs), Field Programmable Gate Arrays (FPGAs), etc.

另外,在本发明的描述中,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In addition, in the description of the present invention, the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial ", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, are constructed and operate in a particular orientation and therefore are not to be construed as limiting the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless specifically defined otherwise.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示 例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.

Claims (10)

一种链锯切割机的切割施工方法,其特征在于,所述链锯切割机包括履带行走机构、支撑机构、推进机构和切割链锯,所述支撑机构设在所述履带行走机构的顶部,所述推进机构设在所述支撑机构的一端,并且所述推进机构一侧铰接有第一移动框,所述第一移动框上设有沿所述第一移动框移动的第一移动平台,所述第一移动平台上连接有周向旋转平台,所述周向旋转平台上设有第二移动框,所述第二移动框上设有沿所述第二移动框移动的第二移动平台,所述第二移动平台上设有刀头调节转换机构,切割链锯安装在所述刀头调节转换机构上,所述切割施工方法包括以下步骤:A cutting construction method for a chainsaw cutting machine, characterized in that the chainsaw cutting machine includes a crawler running mechanism, a supporting mechanism, a propulsion mechanism and a cutting chain saw, the supporting mechanism is arranged on the top of the crawler running mechanism, The propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism, and the first moving frame is provided with a first moving platform that moves along the first moving frame, A circumferential rotating platform is connected to the first moving platform, a second moving frame is arranged on the circumferential rotating platform, and a second moving platform moving along the second moving frame is arranged on the second moving frame , the second mobile platform is provided with a cutter head adjustment conversion mechanism, a cutting chain saw is installed on the cutter head adjustment conversion mechanism, and the cutting construction method includes the following steps: 步骤S1,通过安装在所述链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像;Step S1, using a three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to scan the outer contour of the tunnel to obtain a three-dimensional image; 步骤S2,根据目标轮廓,在所述三维图像上规划出至少一条候选切割路径;Step S2, planning at least one candidate cutting path on the three-dimensional image according to the target contour; 步骤S3,计算所述至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数;Step S3, calculating the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path; 步骤S4,根据所述各候选切割路径的切割长度、切割时间和切割工位变换次数,从所述至少一条候选切割路径中选择目标切割路径;Step S4, selecting a target cutting path from the at least one candidate cutting path according to the cutting length, cutting time and number of cutting station changes of each candidate cutting path; 步骤S5,根据所述目标切割路径,对隧道进行切割。Step S5, cutting the tunnel according to the target cutting path. 如权利要求1所述的链锯切割机的切割施工方法,其特征在于,所述根据所述各候选切割路径的切割长度、切割时间和切割工位变换次数,从所述至少一条候选切割路径中选择目标切割路径,包括:The cutting construction method of a chain saw cutting machine according to claim 1, characterized in that, according to the cutting length, cutting time and cutting station change times of each of the candidate cutting paths, the at least one candidate cutting path Select the target cutting path in , including: 从所述至少一条候选切割路径中选择一条切割长度、切割时间和切割工位变换次数均满足预设条件的候选切割路径,作为目标切割路径。Selecting a candidate cutting path whose cutting length, cutting time, and number of cutting station changes all meet preset conditions is selected as a target cutting path from the at least one candidate cutting path. 如权利要求1所述的链锯切割机的切割施工方法,其特征在于,所述根据所述目标切割路径,对隧道进行切割,包括:The cutting construction method of a chainsaw cutting machine according to claim 1, wherein said cutting the tunnel according to the target cutting path comprises: 通过所述刀头调节转换机构,调节所述切割链锯置于所述第二移动平台的顶端;Adjusting the cutting chain saw to be placed on the top of the second mobile platform through the cutter head adjustment conversion mechanism; 所述推进机构配合所述切割链锯垂直于所述隧道推进贯入切割,直至达到第一预设切割深度;The advancing mechanism cooperates with the cutting chain saw to advance the penetrating cutting perpendicular to the tunnel until a first preset cutting depth is reached; 侧移所述切割链锯,根据所述目标切割路径,对所述隧道进行不同角度的倾斜直线切割,以完成隧道外轮廓的切割。The cutting chain saw is moved sideways, and according to the target cutting path, inclined straight cutting at different angles is performed on the tunnel, so as to complete the cutting of the outer contour of the tunnel. 如权利要求3所述的链锯切割机的切割施工方法,其特征在于,所述根据所述目标切割路径,对隧道进行切割,还包括:The cutting construction method of a chainsaw cutting machine according to claim 3, wherein said cutting the tunnel according to the target cutting path further comprises: 对所述外轮廓内的隧道掌子面进行水平缝隙的切割和对所述外轮廓内的隧道掌子面进行竖直缝隙的切割。Cutting horizontal slits on the tunnel face inside the outer contour and cutting vertical slits on the tunnel face inside the outer contour. 如权利要求4所述的链锯切割机的切割施工方法,其特征在于,所述对所述外轮廓内的隧道掌子面进行水平缝隙的切割,包括:The cutting construction method of a chainsaw cutting machine according to claim 4, wherein the cutting of the horizontal gap on the tunnel face inside the outer contour comprises: 根据所述目标切割路径,通过所述刀头调节转换机构,调节所述切割链锯置于各水平切割位置;According to the target cutting path, the cutting chain saw is adjusted to be placed at each horizontal cutting position through the cutter head adjusting conversion mechanism; 所述第二移动平台和所述推进机构配合所述切割链锯在所述各水平切割位置贯入隧道,直至达到第二预设切割深度,以完成对所述外轮廓内的隧道掌子面水平缝隙的切割。The second mobile platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate into the tunnel at the horizontal cutting positions until the second preset cutting depth is reached, so as to complete the tunnel face inside the outer contour Cutting of horizontal gaps. 如权利要求4所述的链锯切割机的切割施工方法,其特征在于,所述对所述外轮廓内的隧道掌子面进行竖直缝隙的切割,包括:The cutting construction method of a chainsaw cutting machine according to claim 4, wherein the cutting of the vertical gap on the tunnel face inside the outer contour comprises: 控制所述周向旋转平台带动所述第二移动平台旋转预设角度,使所述切割链锯置于各竖直切割位置;controlling the circumferential rotating platform to drive the second moving platform to rotate at a preset angle, so that the cutting chain saw is placed in each vertical cutting position; 所述第一移动平台、所述第二移动平台和所述推进机构配合所述切割链锯在所述各竖直切割位置贯入隧道,直至达到第三预设切割深度,以完成对所述外轮廓内的隧道掌子面进行竖直缝隙的切割。The first mobile platform, the second mobile platform and the propulsion mechanism cooperate with the cutting chainsaw to penetrate into the tunnel at each vertical cutting position until a third preset cutting depth is reached, so as to complete the Vertical slots are cut on the tunnel face within the outer contour. 如权利要求1所述的链锯切割机的切割施工方法,其特征在于,所述通过安装在所述链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像之前,还包括:The cutting construction method of a chainsaw cutting machine according to claim 1, characterized in that, the outer contour of the tunnel is scanned by the three-dimensional imaging scanner installed at the front end of the chainsaw cutting machine to obtain a three-dimensional image Previously, also included: 驱动所述履带行走机构,使所述链锯切割机行走到与隧道掌子面相隔预设距离的位置。The crawler belt traveling mechanism is driven to make the chain saw cutting machine travel to a position separated from the tunnel face by a preset distance. 如权利要求1所述的链锯切割机的切割施工方法,其特征在于,所述根据所述目标切割路径,对隧道进行切割之后,还包括:The cutting construction method of a chainsaw cutting machine according to claim 1, characterized in that, after cutting the tunnel according to the target cutting path, further comprising: 利用水力裂切破岩法和/或全锯切法,对隧道掌子面的封闭背面完成切割,以实现石料的分离取出。Use the hydraulic fracturing method and/or the full sawing method to complete the cutting on the closed back of the tunnel face, so as to realize the separation and removal of stone materials. 一种链锯切割机的切割施工装置,其特征在于,包括:A cutting construction device for a chainsaw cutting machine, characterized in that it comprises: 扫描模块,通过安装在所述链锯切割机前端的三维成像扫描仪,对隧道的外轮廓进行扫描,以得到三维图像;The scanning module scans the outer contour of the tunnel through a three-dimensional imaging scanner installed at the front end of the chain saw cutting machine to obtain a three-dimensional image; 规划模块,用于根据目标轮廓,在所述三维图像上规划出至少一条候选切割路径;A planning module, configured to plan at least one candidate cutting path on the three-dimensional image according to the target contour; 计算模块,用于计算所述至少一条候选切割路径中各候选切割路径的切割长度、切割时间和切割工位变换次数;A calculation module, configured to calculate the cutting length, cutting time and cutting station change times of each candidate cutting path in the at least one candidate cutting path; 选择模块,用于根据所述各候选切割路径的切割长度、切割时间和切割工位变换次数,从所述至少一条候选切割路径中选择目标切割路径;A selection module, configured to select a target cutting path from the at least one candidate cutting path according to the cutting length, cutting time and number of cutting station changes of each candidate cutting path; 切割模块,用于根据所述目标切割路径,对隧道进行切割。The cutting module is configured to cut the tunnel according to the target cutting path. 一种链锯切割机,其特征在于,包括:履带行走机构、支撑机构、推进机构、切割链锯和如权利要求9所述的链锯切割机的切割施工装置;A chainsaw cutting machine, characterized in that it comprises: a crawler belt traveling mechanism, a supporting mechanism, a propulsion mechanism, a cutting chainsaw and the cutting construction device of the chainsaw cutting machine according to claim 9; 其中,所述支撑机构设在所述履带行走机构的顶部,所述推进机构设在所述支撑机构的一端,并且所述推进机构一侧铰接有第一移动框,所述第一移动框上设有沿所述第一移动框移动的第一移动平台,所述第一移动平台上连接有周向旋转平台,所述周向旋转平台上设有第二移动框,所述第二移动框上设有沿所述第二移动框移动的第二移动平台,所述第二移动平台上设有刀头调节转换机构,切割链锯安装在所述刀头调节转换机构上。Wherein, the support mechanism is arranged on the top of the crawler belt traveling mechanism, the propulsion mechanism is arranged at one end of the support mechanism, and a first moving frame is hinged on one side of the propulsion mechanism, and the first moving frame is A first moving platform that moves along the first moving frame is provided, and a circumferential rotating platform is connected to the first moving platform, and a second moving frame is arranged on the circumferential rotating platform, and the second moving frame A second moving platform that moves along the second moving frame is provided on the top, and a cutter head adjustment conversion mechanism is provided on the second mobile platform, and the cutting chain saw is installed on the cutter head adjustment conversion mechanism.
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CN115922924A (en) * 2023-01-30 2023-04-07 金寨宗佳智能科技发展有限责任公司 Rope saw robot for building dismantling
CN118977002A (en) * 2024-09-06 2024-11-19 中建三局集团华南有限公司 A gantry-type glass curtain wall accessories processing and cutting device

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CN115922924A (en) * 2023-01-30 2023-04-07 金寨宗佳智能科技发展有限责任公司 Rope saw robot for building dismantling
CN118977002A (en) * 2024-09-06 2024-11-19 中建三局集团华南有限公司 A gantry-type glass curtain wall accessories processing and cutting device

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