WO2023272812A1 - Reinforced wood-plastic coated fiberglass composite profile - Google Patents
Reinforced wood-plastic coated fiberglass composite profile Download PDFInfo
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- WO2023272812A1 WO2023272812A1 PCT/CN2021/107363 CN2021107363W WO2023272812A1 WO 2023272812 A1 WO2023272812 A1 WO 2023272812A1 CN 2021107363 W CN2021107363 W CN 2021107363W WO 2023272812 A1 WO2023272812 A1 WO 2023272812A1
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- wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/06—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/04—Thermoplastic elastomer
Definitions
- the invention provides a wood-plastic coated FRP composite profile, which relates to the technical field of composite profiles.
- Profile is a commonly used structural material in the field of construction.
- people often cut wood into objects with a certain cross-sectional shape and used it as a profile. According to the shape characteristics of the cross-section, the profile can obtain corresponding functions.
- metal smelting With the development of technology, today's profiles usually refer to objects with various cross-sectional shapes obtained by cutting wood or plastically processing aluminum, iron and other metals. Because the physical strength of metal profiles is far superior to that of wooden profiles, they are widely used as load-bearing objects. However, metal profiles have certain defects when they are directly used as building components. From the perspective of aesthetics, metal profiles will bring a stiff feeling, and the reflection of the surface will also affect the vision. On the other hand, metals are prone to acid corrosion.
- wood-plastic materials such as polyolefin wood-plastic
- the outer surface of the metal profile has a wood-like visual effect
- the surface of the metal core material is also treated. protected.
- Wood-plastic-coated metal profiles have certain defects during use. Commonly used materials such as polyethylene, polyvinyl chloride, and polypropylene for the coating layer have insufficient physical strength, and are prone to scratches and abrasions. In order to solve this problem, people have designed some different schemes, some of which proposed to use sarin resin as the surface material to achieve wear-resistant effects, for example: the patent application number CN201410048917.9 provides a polyolefin coating A co-extruded wood-plastic composite material, the wood-plastic composite material uses sodium-zinc ionized resin, high-density polyethylene and a coupling agent as raw materials to prepare a wear-resistant coating layer.
- the above-mentioned patented formula has improved the wear resistance of the surface layer to a certain extent, but the content of sodium-zinc ionized resin in the surface layer accounts for more than 95%, and the polyethylene component is only 3% ⁇ 5%.
- An ionized resin coating rather than a polyethylene coating which results in a substantial increase in cost.
- special adhesives are needed to make the surface wood-plastic layer and the inner metal core form a better connection.
- the patent document whose publication number is CN103209832B discloses an integrally extruded molded body and a building component.
- This patent uses a copolymer formed by polymerizing an ⁇ -olefin and an epoxy-containing unsaturated monomer as an adhesive layer to make the polyolefin
- the wood plastic is coated on the metal core material.
- This patent focuses on the adhesiveness between the adhesive layer and the cladding layer, but does not consider the adhesiveness between the adhesive layer and the metal core material. Therefore, in actual use Delamination is prone to occur between the bonding layer and the metal core material.
- the present invention provides a wood-plastic-coated FRP composite profile.
- the present invention uses polyolefin wood-plastic as the cladding layer, glass fiber reinforced plastic as the core material, and adopts an extrusion process to produce the clad profile. It is made of synthetic resin and reinforced fiber, and its bonding performance with polyolefin wood-plastic is greatly improved compared with that of metal, thus to a certain extent, it solves the problem of the connection between the wood-plastic layer and the metal core in the existing wood-plastic clad metal core material process.
- the core material is not firmly bonded.
- the invention can produce a composite section bar with imitation wood effect, better surface wear resistance, higher physical strength, simpler production process and lower cost.
- a reinforced wood-plastic clad FRP composite profile including a core material and a cladding layer formed outside the core material, the core material is a fiber reinforced plastic core material compositely molded with synthetic resin; the The cladding layer contains polyolefin resin and ion polymer resin, wherein the weight fraction of polyolefin resin is not less than 60%, and the mass fraction of ion polymer resin is 15-30%.
- the coating of the glass fiber reinforced plastic core material by the cladding layer can be full cladding or partial cladding.
- the four outer surfaces of the profile except for the end faces at both ends can be selectively covered according to actual needs.
- the outer periphery of the FRP core material is chosen to be circumferentially clad.
- the FRP core material in the present invention does not specifically refer to composite materials made of glass fibers and synthetic resins.
- fiber reinforcement technology With the development of fiber reinforcement technology, there are many different fiber materials available, such as carbon fiber, boron fiber, aramid fiber, alumina fiber and silicon carbide fiber, etc., although the fiber reinforced composite produced by using these fibers The material does not contain glass, but it is still called fiberglass due to habit.
- the diameter of the reinforcing fiber in FRP is very small, generally less than 10 microns, and it is a brittle material, while the synthetic resin matrix has viscoelasticity and elastoplasticity, and is a tough material. performance products.
- the manufacturing method of FRP can usually be divided into two types. One is to prepare synthetic resin material into prepolymer rubber, and then use the rubber to impregnate and coat the gauze made of reinforcing fibers, and finally to obtain FRP through shaping and curing steps. material; the other is to pre-stir and mix the reinforcing fiber material and synthetic resin material, and then introduce the mixed material into the mold for shaping and curing to obtain the glass fiber reinforced plastic material.
- the more commonly used pultrusion process in FRP production belongs to the former category.
- Synthetic resins used in the production of FRP usually include thermosetting resins such as unsaturated polyester resins, epoxy resins, and phenolic resins. These resins have strong stability after curing and are suitable as a matrix for FRP.
- Unsaturated polyester resin refers to a class of polymers in which the monomers of the synthetic polymer chains are connected through each other and there are unsaturated bonds on the polymer chains. Usually, dibasic acids and diols undergo esterification reactions It is formed by condensation, and there is at least one unsaturated bond in dibasic acid and diol. This type of unsaturated polyester resin is usually prepared by reacting o-phthalic, isophthalic or terephthalic acid with dibasic alcohol.
- unsaturated resins also include epoxy acrylate resins, bisphenol A unsaturated polyesters, halogenated unsaturated polyesters, and the like.
- Phenolic resin refers to a high molecular polymer obtained by polycondensation of phenolic aldehyde and its derivatives.
- Epoxy resin is a general term for a class of polymers containing more than two epoxy groups in the molecule, usually the polycondensation product of epichlorohydrin and bisphenol A or polyols.
- modified materials and processing aids such as inorganic fillers, mold release agents, and antioxidants, are usually added in the production of FRP.
- the composition of the cladding layer mainly includes polyolefin resin and ionic polymer resin. Since the cladding layer is used as the surface layer, some weather resistance enhancement treatment is required, such as adding antioxidants, light stabilizers, ultraviolet absorbers and other additives. Material.
- the polyolefin resin here refers to the part of the main chain in the polymer chain that is similar in structure to polyethylene, and the monomers that make up the main chain all have a carbon-carbon double bond structure, such as polyvinyl chloride, polypropylene, polyethylene propylene, etc. , polyvinyl alcohol, etc.
- polyethylene is selected as the polyolefin resin
- the ionomer resin is usually formed by copolymerization of ethylene and methacrylic acid, which has the best compatibility with polyethylene and can be mixed more uniformly during mixing.
- the bonding between organic polymers and metals usually includes physical adsorption and chemical adsorption. Due to the low polarity of polyethylene polymers, the physical adsorption between polymer chains and metals is weak, while poly Ethylene polymers lack side chain energy groups, so it is difficult to form strong chemical adsorption with metals. In general, polyethylene polymers are difficult to directly attach to the surface of metal core materials, and adhesives need to be applied to achieve Good fit strength.
- the core material used in the present invention is made of FRP, and its matrix part is synthetic resin. Compared with metal core materials, polyolefin resin has better compatibility with FRP, so it can form better adhesion. In the case of the agent, better bond strength can also be obtained.
- the ionomer resin is selected from one or more of ethylene-methacrylic acid polymer sodium salt and ethylene-methacrylic acid polymer zinc salt.
- Ionic polymer resin refers to the partial groups on the side chains of the polymer chains that make up the resin are replaced by metal ions to form a resin with ionic properties, such as ethylene methacrylic acid polymer, ethylene acrylic acid polymer, acrylic acid- Sodium or zinc salts of polymers such as ethylene-methacrylic acid terpolymer.
- the ionic polymer resin used in actual production is represented by sarin resin.
- Sarin resin is a product obtained by introducing sodium or zinc ions into ethylene-methacrylic acid copolymers for cross-linking.
- ethylene-methacrylic acid copolymers The ionic bonds between the copolymer polymer chains or different regions of the same polymer chain can undergo strong cross-linking, thereby improving the physical properties of ionomer resins, but this cross-linking is reversible.
- the phase The strong attraction between adjacent molecules weakens, causing the material to melt and flow, so it has better melt processing properties.
- this bonding is re-established, allowing the ionomer resin to recover its physical strength.
- the cladding layer of the present invention is formed with the mass proportion of not less than 60%, preferably 60% ⁇ 75% polyolefin resin as the matrix material of the cladding layer, and adding 20% ⁇ 30% ionomer resin cladding body.
- ionomer resin is usually applied in the form of film or laminated sheet, such as packaging of cheese, fast food and medicine, heat seal layer for extrusion coating foil structure, etc.
- ionomer resin is usually used as The main constituent material of its layered structure has a relatively high weight ratio.
- the present invention uses polyolefin resin as the main body and ion polymer resin as the modifying material, so compared with the application method using ion polymer resin as the main material, it has lower cost.
- Ionic polymer resins include a non-polar main chain and extremely polar side chains containing metal ions.
- the non-polar main chain of the ionic polymer resin is combined with the polyolefin resin towards the inside, and the polar metal ion-containing group is towards the outside to form a polar layer structure.
- the improvement of the wear resistance of the coating layer by ion polymer is also related to the above, because the main chain composition of ion polymer resin includes methacrylic acid, and polymethacrylic acid, also known as acrylic, is more Vinyl has higher density and hardness. Due to the interaction between the polyolefin resin and the ionomer resin, the ionomer resin will be oriented to a certain extent on the surface of the cladding layer, thereby forming a surface structure mainly composed of the ionomer resin, which has strong wear resistance Based on polyolefin resin, it can protect the interior.
- the occurrence of wear is essentially the interaction between the surface layers of two objects, so the internal structure does not contribute much to the improvement of the surface wear resistance, so the internal ion polymer resin is replaced by poly Olefin resin does not have a significant impact on wear resistance, but can greatly reduce production costs and obtain higher economic benefits.
- thermosetting resin is epoxy resin or phenolic resin with a softening temperature greater than 120°C.
- the thickness of the cladding layer is 0.5-5.0 mm.
- an adhesive layer between the cladding layer and the FRP core material, and the adhesive layer is a hot-melt adhesive layer or a self-adhesive composite polymer layer.
- the self-adhesive composite polymer layer includes the following components in parts by mass: 40-60 parts by mass of unsaturated carboxylic acid-modified polyolefin resin, 40-60 parts of thermoplastic polyurethane elastomer, inorganic Filling 5 ⁇ 15.
- the adhesive layer of the present invention adopts unsaturated carboxylic acid modified polyolefin resin and thermoplastic polyurethane elastomer as the main matrix of the adhesive layer
- unsaturated carboxylic acid modified polyolefin resin refers to unsaturated carboxylic acid, such as Maleic anhydride is added to the polyolefin polymer chain by grafting, block, etc. to change the polarity of the polyolefin polymer chain and obtain carboxylic acid functional groups.
- the polymer chains of unsaturated carboxylic acid-modified polyolefin resins and thermoplastic polyurethane elastomers both contain polar main chain parts and non-polar branch chains or functional group parts, and have good properties for items with different polarities. adhesive properties.
- an intermediate layer formed of polyolefin wood-plastic material is further provided between the adhesive layer and the covering layer.
- the polyolefin wood-plastic material here refers to a composite material formed by processing polyolefin resin and plant fiber powder as a matrix.
- polyolefin wood-plastic materials usually include compatibilizers, anti- Various industrial additives such as oxygen agent, and various inorganic fillers such as calcium carbonate and wollastonite.
- polyolefin wood-plastic materials can also include modified resin materials, such as maleic anhydride grafted polyethylene.
- the present invention adds ionic polymer resin to the cladding layer of the composite profile, which improves the wear resistance and scratch resistance of the cladding layer, and also improves the anti-oil performance, making the cladding profile more durable.
- the metal core material is replaced by the glass fiber reinforced plastic core material, which improves the adhesion between the core material and the cladding layer, so that the investment of adhesives in the production process can be saved, and the effect of simplifying the process and reducing the cost can be realized .
- the density of FRP is much lower than that of metal, and its physical strength in some aspects is comparable to that of metal. Using FRP core material to replace metal core material can greatly reduce the weight of products of the same specification, reduce transportation costs, and facilitate construction.
- the cladding layer raw material of the present invention can be extruded by existing production equipment without additional investment in equipment improvement, the production process is simple, and the economic benefit is high.
- the present invention can also be provided with a self-adhesive composite polymer layer between the cladding layer and the metal core material.
- the adhesive layer has good elasticity and impact resistance, so that it can maintain a relatively high temperature in various environments. Good adhesion; thereby further improving the stability of the product.
- the specifications of the FRP core material adopted in each embodiment or comparative example are uniformly 200mm*200mm*2000mm square structure phenolic resin FRP, and the phenolic resin FRP adopts a diameter of 4 ⁇ 10um Glass fiber is used as a reinforcing fiber, and the inside of the FRP core material has a closed cavity with both ends penetrating through and closed around, and the cross section is square.
- the thickness of the FRP core material is 5mm.
- the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
- 71 parts of polyethylene, 25 parts of ethylene-methacrylic acid sodium salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain the surface layer material.
- the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
- 66 parts of polyethylene, 30 parts of ethylene-methacrylic acid sodium salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain the surface layer material.
- the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
- 71 parts of polyethylene, 25 parts of ethylene-methacrylic acid zinc salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain surface layer material granules.
- the pretreated FRP core material is introduced into the main channel of the co-extrusion mold.
- the adhesive layer material is melted and extruded to the adhesive layer flow channel by the extruder and coated on the FRP core material.
- the surface material particles are melted and extruded to the surface flow channel through the extruder and wrapped around the adhesive layer, and finally form a three-layer structure including the core material and then extruded from the die mouth.
- the adhesive layer material is a self-adhesive composite polymer layer.
- the composite polymer layer includes the following components in parts by mass: 45 parts of maleic anhydride grafted polyethylene, 45 parts of thermoplastic polyurethane elastomer, and 10 parts of calcium carbonate.
- the pretreated FRP core material is introduced into the main channel of the co-extrusion mold.
- the adhesive layer material is melted and extruded to the adhesive layer flow channel by the extruder and coated on the FRP core material.
- the surface material is melted and extruded to the surface flow channel through the extruder and wrapped around the adhesive layer, and finally forms a three-layer structure including the core material and then extruded from the die mouth.
- the adhesive layer material is a self-adhesive composite polymer layer.
- the composite polymer layer includes the following components in parts by mass: 50 parts of maleic anhydride grafted polyethylene, 40 parts of thermoplastic polyurethane elastomer, and 10 parts of calcium carbonate.
- 35 parts of wood fiber powder, 3 parts of compatibilizer, 25 parts of high-density polyethylene resin, 15 parts of maleic anhydride grafted polyethylene, 20 parts of calcium carbonate, 4 parts of lubricant, 0.2 parts of anti-oxidation 1010, 0.2 parts of anti-oxidation 168 1 part, 1 part of silane coupling agent is used as a raw material in a high-speed mixer, and the material is discharged after stirring for 15 minutes, and the mixture is put into granulation for extrusion granulation to obtain middle layer material granules.
- the pretreated FRP core material is introduced into the main channel of the co-extrusion die.
- the material of the adhesive layer is firstly melted and extruded to the channel of the adhesive layer through the first extruder and coated on the FRP around the core material, then the middle layer material particles are extruded through the second extruder to the middle layer flow channel and coated around the adhesive layer, then the surface layer material particles are melted and extruded into the surface layer flow channel through the third extruder and Wrap around the middle layer, and finally form a four-layer structure including the core material and then extrude from the die.
- the adhesive layer material is a self-adhesive composite polymer layer.
- the composite polymer layer includes the following components in parts by mass: 50 parts of maleic anhydride grafted polyethylene, 40 parts of thermoplastic polyurethane elastomer, and 10 parts of calcium carbonate.
- the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
- the core material made of aluminum alloy is selected, the specification of the core material is 200mm*200mm*2000mm, the thickness is 5mm, and the surface has been pre-oxidized.
- the material particles are melted and extruded into a mold with an aluminum alloy core material through an extruder, and the aluminum alloy core material is coated to form a cladding layer with a thickness of 1.5mm.
- the temperature of each stage of the extruder The setting is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
- Abrasion resistance test Using the flat-plate friction wheel test method, the sample is fixed on the rotating table, and the rotating table is equipped with a fixed rubber wheel. When the rotating table rotates, the rubber wheel will rub the sample. Specifically, during the test, the load was 1 kg, the rotation speed was 72 rpm, and the mass retention rate of the sample was analyzed after 5000 rpm to compare the wear resistance. The results are shown in Table 1.
- Bonding strength test test according to the method of GB/T 17657-2013, use HY-914 quick adhesive to stick the steel chuck with the size of 20mm*20mm on the product, and follow the outline of the steel chuck Cut off the adhesive layer, and after the adhesion is firm, use a tension gauge to pull up the steel chuck in the direction perpendicular to the plane of the plate, or place the steel chuck down on the steel chuck to hang a heavy object and record the weight.
- N maximum tensile force
- F the internal bonding strength
- the cladding layer used in the present invention has stronger wear resistance compared with the existing polyethylene wood-plastic cladding layer. When laying the structure, it has a longer service life. Table 2 then shows that after the present invention uses the fiberglass core material to replace the aluminum alloy core material, the direct bonding strength between the clad layer and the core material is greatly improved, reaching a qualified level, and the bonding strength can be further improved after the adhesive layer is adopted. promote.
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Abstract
Description
本发明提供了一种木塑包覆的玻璃钢复合型材,涉及复合型材技术领域。The invention provides a wood-plastic coated FRP composite profile, which relates to the technical field of composite profiles.
型材是一种建筑领域常用的结构材料,在历史中,人们常常将木材切割加工成具有一定截面形状的物件并作为型材使用,根据截面的形状特点,型材可以获得相应的功能,随着金属冶炼技术的发展,现今的型材通常指的是将木材切割加工或将铝、铁等金属塑性加工得到的具有多种截面形状的物件。由于金属型材的物理强度远优于木质型材,因此作为承重物件被广泛使用。然而,金属型材在作为建筑构件直接使用时存在一定的缺陷,从美观度角度而言,金属型材会带来生硬感,且表面反光对视觉也会产生影响,另一方面金属容易发生酸腐蚀,因此一些工艺中采用了木塑材料,如聚烯烃木塑,对金属型材进行包覆处理,一方面使得金属型材的外表面具有仿木的视觉效果,另一方面也对金属芯材的表面进行了保护。Profile is a commonly used structural material in the field of construction. In history, people often cut wood into objects with a certain cross-sectional shape and used it as a profile. According to the shape characteristics of the cross-section, the profile can obtain corresponding functions. With the metal smelting With the development of technology, today's profiles usually refer to objects with various cross-sectional shapes obtained by cutting wood or plastically processing aluminum, iron and other metals. Because the physical strength of metal profiles is far superior to that of wooden profiles, they are widely used as load-bearing objects. However, metal profiles have certain defects when they are directly used as building components. From the perspective of aesthetics, metal profiles will bring a stiff feeling, and the reflection of the surface will also affect the vision. On the other hand, metals are prone to acid corrosion. Therefore, wood-plastic materials, such as polyolefin wood-plastic, are used in some processes to coat metal profiles. On the one hand, the outer surface of the metal profile has a wood-like visual effect, and on the other hand, the surface of the metal core material is also treated. protected.
木塑包覆的金属型材在使用过程中存在一定的缺陷,包覆层常用的聚乙烯、聚氯乙烯、聚丙烯等材料物理强度不足,容易出现刮花、磨损等现象。为了解决这一问题,人们设计了一些不同的方案,其中一些方案提出将沙林树脂作为表层材料来实现耐磨效果,例如:申请号为CN201410048917.9的专利提供了一种聚聚烯烃包覆共挤木塑复合材料,该木塑复合材料以钠锌离子化树脂、高密度聚乙烯和偶联剂为原料来制备耐磨包覆层。上述专利配方对表层的耐磨性起到了一定的改进效果,但其表层中钠锌离子化树脂的含量占比达到了95%以上,聚乙烯成分仅有3%~5%,从整体而言是一种离子化树脂包覆层而非聚乙烯包覆层,这导致了成本的大幅提高。此外,由于聚烯烃类木塑材料与金属的粘接性能较弱,需要采用特制的胶黏剂才能使得表层的木塑层与内部的金属芯材形成较好的连接。例如公开号为CN103209832B的专利文件公开的一体挤出成型体及建筑用构件,该专利将α-烯烃与含环氧基的不饱和单体聚合而成的共聚物作为粘接层来使聚烯烃木塑包覆在金属芯材上,该专利注重粘接层与包覆层之间的粘接性,而没有考虑到粘接层与金属芯材之间的粘接性,因此实际使用过程中粘接层与金属芯材之间容易发生脱层。Wood-plastic-coated metal profiles have certain defects during use. Commonly used materials such as polyethylene, polyvinyl chloride, and polypropylene for the coating layer have insufficient physical strength, and are prone to scratches and abrasions. In order to solve this problem, people have designed some different schemes, some of which proposed to use sarin resin as the surface material to achieve wear-resistant effects, for example: the patent application number CN201410048917.9 provides a polyolefin coating A co-extruded wood-plastic composite material, the wood-plastic composite material uses sodium-zinc ionized resin, high-density polyethylene and a coupling agent as raw materials to prepare a wear-resistant coating layer. The above-mentioned patented formula has improved the wear resistance of the surface layer to a certain extent, but the content of sodium-zinc ionized resin in the surface layer accounts for more than 95%, and the polyethylene component is only 3%~5%. An ionized resin coating rather than a polyethylene coating, which results in a substantial increase in cost. In addition, due to the weak bonding performance between polyolefin wood-plastic materials and metal, special adhesives are needed to make the surface wood-plastic layer and the inner metal core form a better connection. For example, the patent document whose publication number is CN103209832B discloses an integrally extruded molded body and a building component. This patent uses a copolymer formed by polymerizing an α-olefin and an epoxy-containing unsaturated monomer as an adhesive layer to make the polyolefin The wood plastic is coated on the metal core material. This patent focuses on the adhesiveness between the adhesive layer and the cladding layer, but does not consider the adhesiveness between the adhesive layer and the metal core material. Therefore, in actual use Delamination is prone to occur between the bonding layer and the metal core material.
本发明为了解决上述问题,提供了一种木塑包覆的玻璃钢复合型材,本发明以聚烯烃类木塑作为包覆层,玻璃钢作为芯材,采用挤出工艺来生产包覆型材,由于玻璃钢是由合成树脂与增强纤维制成,与聚烯烃类木塑的粘接性能相较于金属大大提升,从而一定程度上解决了现有的木塑包覆金属芯材工艺中木塑层与金属芯材粘接不牢的问题。本发明可制得具有仿木效果、表面耐磨性能较好、物理强度较高、生产工艺更简单、成本较低的复合型材。In order to solve the above problems, the present invention provides a wood-plastic-coated FRP composite profile. The present invention uses polyolefin wood-plastic as the cladding layer, glass fiber reinforced plastic as the core material, and adopts an extrusion process to produce the clad profile. It is made of synthetic resin and reinforced fiber, and its bonding performance with polyolefin wood-plastic is greatly improved compared with that of metal, thus to a certain extent, it solves the problem of the connection between the wood-plastic layer and the metal core in the existing wood-plastic clad metal core material process. The core material is not firmly bonded. The invention can produce a composite section bar with imitation wood effect, better surface wear resistance, higher physical strength, simpler production process and lower cost.
本发明解决上述问题的技术方案如下:The technical scheme that the present invention solves the above problems is as follows:
一种增强木塑包覆的玻璃钢复合型材,包括芯材和成型于所述芯材外侧的包覆层,所述的芯材为纤维增强材料与合成树脂复合成型的玻璃钢芯材;所述的包覆层包含聚烯烃树脂和离子聚合树脂,其中聚烯烃树脂的重量分数不低于60%,离子聚合树脂的质量分数为15~30%。A reinforced wood-plastic clad FRP composite profile, including a core material and a cladding layer formed outside the core material, the core material is a fiber reinforced plastic core material compositely molded with synthetic resin; the The cladding layer contains polyolefin resin and ion polymer resin, wherein the weight fraction of polyolefin resin is not less than 60%, and the mass fraction of ion polymer resin is 15-30%.
需要说明的是,在本发明中,包覆层对玻璃钢芯材的包覆可以为全包覆,也可以为部分包覆。以整体结构呈长方体的条状型材为例,根据实际需要可以对型材除两端端面以外的四个外表面进行选择性包覆。优选地,选择对玻璃钢芯材外周进行周向包覆。It should be noted that, in the present invention, the coating of the glass fiber reinforced plastic core material by the cladding layer can be full cladding or partial cladding. Taking a strip-shaped profile with a rectangular parallelepiped overall structure as an example, the four outer surfaces of the profile except for the end faces at both ends can be selectively covered according to actual needs. Preferably, the outer periphery of the FRP core material is chosen to be circumferentially clad.
还应指出的是,本发明所述的玻璃钢芯材并非特指利用玻璃纤维与合成树脂制成的复合材料。增强纤维与合成树脂的复合工艺最初使用的是玻璃纤维作为增强材料,生产出的纤维增强复合材料由于其机械强度较高,在一些领域可以替代钢材等金属,因此这一类产品因为习惯问题被称作玻璃钢。随着纤维增强技术的发展,目前已经有多种不同的纤维材料可供使用,例如碳纤维、硼纤维、芳纶纤维、氧化铝纤维和碳化硅纤维等,虽然利用这些纤维生产出的纤维增强复合材料并不含玻璃成分,但是出于习惯问题依旧称其为玻璃钢。玻璃钢中的增强纤维的直径很小,一般小于10微米,是脆性材料,而合成树脂基体具有黏弹性和弹塑性,是韧性材料,两者结合后可以起到相互补强的效果,从而得到高性能的产品。It should also be noted that the FRP core material in the present invention does not specifically refer to composite materials made of glass fibers and synthetic resins. The composite process of reinforcing fiber and synthetic resin initially used glass fiber as a reinforcing material. Due to its high mechanical strength, the fiber-reinforced composite material produced can replace steel and other metals in some fields. called FRP. With the development of fiber reinforcement technology, there are many different fiber materials available, such as carbon fiber, boron fiber, aramid fiber, alumina fiber and silicon carbide fiber, etc., although the fiber reinforced composite produced by using these fibers The material does not contain glass, but it is still called fiberglass due to habit. The diameter of the reinforcing fiber in FRP is very small, generally less than 10 microns, and it is a brittle material, while the synthetic resin matrix has viscoelasticity and elastoplasticity, and is a tough material. performance products.
玻璃钢的制造方法通常可分为两种,其一是将合成树脂材料配制成预聚体胶料,随后利用胶料浸渍包覆由增强纤维构成的纱布,最后经过塑形、固化等步骤得到玻璃钢材料;另一种是将增强纤维材料与合成树脂料预先进行搅拌混合,随后将混合料导入模具内进行塑形和固化,得到玻璃钢材料。玻璃钢生产中较为常用的拉挤工艺属于前一类,具体地,在拉挤工艺中,增强材料(玻璃纤维无捻粗纱、玻璃纤维连续毡及玻璃纤维表面毡等)在拉挤设备牵引力的作用下,在浸胶槽充分浸渍胶液后,由一系列预成型模板合理导向,得到初步的定型,最后进入被加热了的金属模具,模具高温的作用下反应固化,从而得到连续的、表面光洁、尺寸稳定、强度极高的玻璃钢型材。拉挤工艺的优点在于可以进行连续生产,具有最高的生产效率。后一类方法相对生产效率较低,优点在于增强材料在树脂中的分散度高,且可以生产具有复杂形状的型材。The manufacturing method of FRP can usually be divided into two types. One is to prepare synthetic resin material into prepolymer rubber, and then use the rubber to impregnate and coat the gauze made of reinforcing fibers, and finally to obtain FRP through shaping and curing steps. material; the other is to pre-stir and mix the reinforcing fiber material and synthetic resin material, and then introduce the mixed material into the mold for shaping and curing to obtain the glass fiber reinforced plastic material. The more commonly used pultrusion process in FRP production belongs to the former category. Specifically, in the pultrusion process, the effect of reinforcing materials (glass fiber roving, glass fiber continuous mat and glass fiber surface mat, etc.) on the traction force of the pultrusion equipment Next, after the dipping tank is fully impregnated with glue, it is guided reasonably by a series of preformed templates to obtain a preliminary shape, and finally enters a heated metal mold, which reacts and solidifies under the action of high temperature of the mold, thereby obtaining a continuous, smooth surface. , Dimensionally stable, high-strength FRP profiles. The advantage of the pultrusion process is that it can be produced continuously and has the highest production efficiency. The latter method is relatively low in production efficiency, and has the advantage of high dispersion of reinforcing materials in the resin, and can produce profiles with complex shapes.
玻璃钢生产中使用到的合成树脂通常包括不饱和聚酯树脂、环氧树脂、酚醛树脂等热固性树脂,该类树脂固化成型后稳定性较强,适合作为玻璃钢的基质。不饱和聚酯树脂指的是合成高分子链的单体之间通过之间连接且高分子链上存在不饱和键的一类聚合物,通常是以二元酸和二元醇经过酯化反应缩合而成,且二元酸和二元醇中至少存在一个不饱和键,该类不饱和聚酯树脂通常由邻苯、间苯或对苯二甲酸与二元醇反应制得。除此之外,不饱和树脂还还包括环氧丙烯酸酯树脂、双酚A型不饱和聚酯、卤代不饱和聚酯等。酚醛树脂指的是利用苯酚醛及其衍生物缩聚得到的一种高分子聚合物。环氧树脂是分子中含有两个以上环氧基团的一类聚合物的总称,通常是环氧氯丙烷与双酚A或多元醇的缩聚产物。Synthetic resins used in the production of FRP usually include thermosetting resins such as unsaturated polyester resins, epoxy resins, and phenolic resins. These resins have strong stability after curing and are suitable as a matrix for FRP. Unsaturated polyester resin refers to a class of polymers in which the monomers of the synthetic polymer chains are connected through each other and there are unsaturated bonds on the polymer chains. Usually, dibasic acids and diols undergo esterification reactions It is formed by condensation, and there is at least one unsaturated bond in dibasic acid and diol. This type of unsaturated polyester resin is usually prepared by reacting o-phthalic, isophthalic or terephthalic acid with dibasic alcohol. In addition, unsaturated resins also include epoxy acrylate resins, bisphenol A unsaturated polyesters, halogenated unsaturated polyesters, and the like. Phenolic resin refers to a high molecular polymer obtained by polycondensation of phenolic aldehyde and its derivatives. Epoxy resin is a general term for a class of polymers containing more than two epoxy groups in the molecule, usually the polycondensation product of epichlorohydrin and bisphenol A or polyols.
在玻璃钢的生产中除了上述的合成树脂以及纤维增强材料外,通常还添加有改性材料和加工助剂,如无机填料、脱模剂、抗氧剂等。In addition to the above-mentioned synthetic resins and fiber reinforced materials, modified materials and processing aids, such as inorganic fillers, mold release agents, and antioxidants, are usually added in the production of FRP.
包覆层的组成主要包括聚烯烃树脂和离子聚合树脂,由于包覆层是作为表层使用,因此需要进行一些耐候性增强处理,例如需要添加抗氧剂、光稳定剂、紫外线吸收剂等其他添加材料。这里的聚烯烃树脂指的是高分子链中,主链的部分与聚乙烯结构类似,构成主链的单体中均具有碳-碳双键结构,例如聚氯乙烯、聚丙烯、聚乙丙烯、聚乙烯醇等。优选地,聚烯烃树脂选用聚乙烯,离子聚合树脂通常是由乙烯和甲基丙烯酸共聚形成,与聚乙烯的相容性最佳,在混料时可以更加均匀地混合。The composition of the cladding layer mainly includes polyolefin resin and ionic polymer resin. Since the cladding layer is used as the surface layer, some weather resistance enhancement treatment is required, such as adding antioxidants, light stabilizers, ultraviolet absorbers and other additives. Material. The polyolefin resin here refers to the part of the main chain in the polymer chain that is similar in structure to polyethylene, and the monomers that make up the main chain all have a carbon-carbon double bond structure, such as polyvinyl chloride, polypropylene, polyethylene propylene, etc. , polyvinyl alcohol, etc. Preferably, polyethylene is selected as the polyolefin resin, and the ionomer resin is usually formed by copolymerization of ethylene and methacrylic acid, which has the best compatibility with polyethylene and can be mixed more uniformly during mixing.
有机高分子与金属之间的粘接作用通常包括物理吸附和化学吸附两种,由于聚乙烯类高分子极性较低,高分子链与金属之间形成的物理吸附作用较弱,而同时聚乙烯类高分子缺乏侧链挂能团,因此也难以与金属之间形成较强的化学吸附,综合而言聚乙烯类高分子难以直接贴合在金属芯材表面,需要施加胶黏剂才能达到较好的贴合强度。本发明采用的芯材为玻璃钢材质,其基质部分为合成树脂,相较于金属芯材,聚烯烃树脂与玻璃钢的相容性更好,因此能形成更好的粘合,在不适用胶黏剂的情况下也能获得较好的粘合强度。The bonding between organic polymers and metals usually includes physical adsorption and chemical adsorption. Due to the low polarity of polyethylene polymers, the physical adsorption between polymer chains and metals is weak, while poly Ethylene polymers lack side chain energy groups, so it is difficult to form strong chemical adsorption with metals. In general, polyethylene polymers are difficult to directly attach to the surface of metal core materials, and adhesives need to be applied to achieve Good fit strength. The core material used in the present invention is made of FRP, and its matrix part is synthetic resin. Compared with metal core materials, polyolefin resin has better compatibility with FRP, so it can form better adhesion. In the case of the agent, better bond strength can also be obtained.
作为上述技术方案的优选,所述的离子聚合树脂选自乙烯-甲基丙烯酸聚合物钠盐、乙烯-甲基丙烯酸聚合物锌盐中的一种或多种。离子聚合树脂指的是组成树脂的高分子链的侧链上的部分基团被金属离子取代,从而形成具有离子特性的一种树脂,例如乙烯甲基丙烯酸聚合物、乙烯丙烯酸聚合物、丙烯酸-乙烯-甲基丙烯酸三元共聚物等高分子的钠盐或锌盐。在实际生产中使用的离子聚合树脂以沙林树脂为代表,沙林树脂是向乙烯-甲基丙烯酸共聚物中引入钠或锌离子进行交联而成的产品,在不同的乙烯-甲基丙烯酸共聚物高分子链或同一个高分子链的不同区域之间离子键可以发生强烈的交联作用,从而提高离子聚合树脂的物理性能,但这种交联作用是可逆的,在受热时,相邻分子间强烈的吸引力减弱,导致材料融化并流动,因此具有较好的熔融加工性能,在冷却时,这种键合作用又重新建立,使离子聚合树脂恢复物理强度。As a preference of the above technical solution, the ionomer resin is selected from one or more of ethylene-methacrylic acid polymer sodium salt and ethylene-methacrylic acid polymer zinc salt. Ionic polymer resin refers to the partial groups on the side chains of the polymer chains that make up the resin are replaced by metal ions to form a resin with ionic properties, such as ethylene methacrylic acid polymer, ethylene acrylic acid polymer, acrylic acid- Sodium or zinc salts of polymers such as ethylene-methacrylic acid terpolymer. The ionic polymer resin used in actual production is represented by sarin resin. Sarin resin is a product obtained by introducing sodium or zinc ions into ethylene-methacrylic acid copolymers for cross-linking. In different ethylene-methacrylic acid copolymers The ionic bonds between the copolymer polymer chains or different regions of the same polymer chain can undergo strong cross-linking, thereby improving the physical properties of ionomer resins, but this cross-linking is reversible. When heated, the phase The strong attraction between adjacent molecules weakens, causing the material to melt and flow, so it has better melt processing properties. When cooling, this bonding is re-established, allowing the ionomer resin to recover its physical strength.
本发明的包覆层以质量占比为不低于60%,优选为60%~75%的聚烯烃树脂作为包覆层的基质材料,并添加有20%~30%的离子聚合树脂来形成包覆层主体。现有的工艺中,离子聚合树脂通常以薄膜或层状片材形式应用,例如作为奶酪、快餐食品以及药品的包装、用于挤出涂覆箔结构的热封层等,离子聚合树脂通常作为其层状结构的主体构成材料,具有较高的重量占比。本发明则是以聚烯烃树脂作为主体,离子聚合树脂为改性料,因此相较于以离子聚合树脂为主料的应用方法具有更低的成本。 The cladding layer of the present invention is formed with the mass proportion of not less than 60%, preferably 60%~75% polyolefin resin as the matrix material of the cladding layer, and adding 20%~30% ionomer resin cladding body. In the existing process, ionomer resin is usually applied in the form of film or laminated sheet, such as packaging of cheese, fast food and medicine, heat seal layer for extrusion coating foil structure, etc., ionomer resin is usually used as The main constituent material of its layered structure has a relatively high weight ratio. The present invention uses polyolefin resin as the main body and ion polymer resin as the modifying material, so compared with the application method using ion polymer resin as the main material, it has lower cost.
除此之外,离子聚合树脂还具有一些其他性能,例如耐污性。离子聚合树脂包括非极性的主链和极性程度极高的含金属离子的侧链。离子聚合树脂的其非极性主链朝向内侧与聚烯烃树脂结合,极性的含金属离子的基团朝向外侧,形成一层极性层结构,当油污施加到包覆层表面时,非极性的油污与包覆层表面由于极性不相容性,难以形成附着。而离子聚合物使包覆层的耐磨性提高也与上述相关,因为组成离子聚合树脂的主链组成包括甲基丙烯酸,而聚甲基丙烯酸,也就是人们常说的亚力克,相较聚乙烯而言具有更高的密度和硬度。因为聚烯烃树脂和离子聚合树脂的相互作用,离子聚合树脂会一定程度上在包覆层的表面产生定向排布,从而形成主要由离子聚合树脂组成的表层结构,该表层结构的耐磨性能强于聚烯烃树脂,对内部可以起到保护作用。以物理角度来看,磨损的发生实质上是两个物体的表面层之间的相互作用,因此内部结构对表面耐磨能力的提高并没有过多贡献,因此将内部的离子聚合树脂替换为聚烯烃树脂并不会对耐磨性能造成明显影响,反而能大大降低生产成本,获得更高的经济效益。In addition to this, ionomeric resins also have some other properties, such as stain resistance. Ionic polymer resins include a non-polar main chain and extremely polar side chains containing metal ions. The non-polar main chain of the ionic polymer resin is combined with the polyolefin resin towards the inside, and the polar metal ion-containing group is towards the outside to form a polar layer structure. When oil is applied to the surface of the coating layer, the non-polar Due to polar incompatibility, it is difficult for permanent oil stains to adhere to the surface of the coating layer. The improvement of the wear resistance of the coating layer by ion polymer is also related to the above, because the main chain composition of ion polymer resin includes methacrylic acid, and polymethacrylic acid, also known as acrylic, is more Vinyl has higher density and hardness. Due to the interaction between the polyolefin resin and the ionomer resin, the ionomer resin will be oriented to a certain extent on the surface of the cladding layer, thereby forming a surface structure mainly composed of the ionomer resin, which has strong wear resistance Based on polyolefin resin, it can protect the interior. From a physical point of view, the occurrence of wear is essentially the interaction between the surface layers of two objects, so the internal structure does not contribute much to the improvement of the surface wear resistance, so the internal ion polymer resin is replaced by poly Olefin resin does not have a significant impact on wear resistance, but can greatly reduce production costs and obtain higher economic benefits.
在具体的生产过程中,因为现有的聚烯烃聚合物共挤设备就可以对离子聚合树脂进行挤出,因此当原料为聚烯烃树脂和离子聚合树脂时,无需对设备进行额外改进即可投入使用,生产方便且不会导致设备方面的成本上升。不过需要说明的是,由于离子聚合物对金属存在一定的腐蚀能力,因此对挤出设备的材质上有一些要求,例如构成挤出设备的钢材优选地应当选用316型、15-5PH、17-4PH等型号的不锈钢。In the specific production process, because the existing polyolefin polymer co-extrusion equipment can extrude ionomer resin, so when the raw materials are polyolefin resin and ionomer resin, it can be put into operation without additional improvement to the equipment It is convenient to use and produce and will not lead to an increase in the cost of equipment. However, it should be noted that due to the corrosiveness of ionic polymers to metals, there are some requirements for the material of the extrusion equipment. 4PH and other types of stainless steel.
作为上述技术方案的优选,所述的热固性树脂选用软化温度大于120℃的环氧树脂或酚醛树脂。As a preference of the above technical solution, the thermosetting resin is epoxy resin or phenolic resin with a softening temperature greater than 120°C.
作为上述技术方案的优选,所述的包覆层的厚度为0.5~5.0mm。As a preference of the above technical solution, the thickness of the cladding layer is 0.5-5.0 mm.
作为本发明的另一种实施方式,所述的包覆层和玻璃钢芯材之间还具有胶黏层,所述的胶黏层为热熔胶层或具有自粘性的复合高分子层。As another embodiment of the present invention, there is an adhesive layer between the cladding layer and the FRP core material, and the adhesive layer is a hot-melt adhesive layer or a self-adhesive composite polymer layer.
作为上述技术方案的优选,所述的具有自粘性的复合高分子层包括以下质量份的组分:不饱和羧酸改性聚烯烃树脂40~60、热塑型聚氨酯弹性体40~60、无机填料5~15。As a preference for the above technical solution, the self-adhesive composite polymer layer includes the following components in parts by mass: 40-60 parts by mass of unsaturated carboxylic acid-modified polyolefin resin, 40-60 parts of thermoplastic polyurethane elastomer, inorganic Filling 5~15.
通过胶黏层的设置,可以进一步加强包覆层与玻璃钢芯材的粘合强度,以满足更高的质量需求。本发明的胶黏层采用不饱和羧酸改性聚烯烃树脂和热塑型聚氨酯弹性体作为胶黏层的主要基质,不饱和羧酸改性聚烯烃树脂指的是将不饱和羧酸,如马来酸酐,通过接枝、嵌段等方式加入到聚烯烃高分子链中,使聚烯烃高分子链的极性发生变化,并获得羧酸官能团。不饱和羧酸改性聚烯烃树脂和热塑型聚氨酯弹性体的高分子链中均含有极性的主链部分和非极性的支链或官能团部分,对于不同极性的物品均具有较好的粘合性能。Through the setting of the adhesive layer, the bonding strength between the cladding layer and the FRP core material can be further strengthened to meet higher quality requirements. The adhesive layer of the present invention adopts unsaturated carboxylic acid modified polyolefin resin and thermoplastic polyurethane elastomer as the main matrix of the adhesive layer, unsaturated carboxylic acid modified polyolefin resin refers to unsaturated carboxylic acid, such as Maleic anhydride is added to the polyolefin polymer chain by grafting, block, etc. to change the polarity of the polyolefin polymer chain and obtain carboxylic acid functional groups. The polymer chains of unsaturated carboxylic acid-modified polyolefin resins and thermoplastic polyurethane elastomers both contain polar main chain parts and non-polar branch chains or functional group parts, and have good properties for items with different polarities. adhesive properties.
作为上述技术方案的优选,所述的胶黏层与包覆层之间还设有由聚烯烃木塑材料形成的中间层。这里的聚烯烃木塑材料指的是以聚烯烃树脂和植物纤维粉为基质加工形成的复合材料,聚烯烃木塑材料中除聚烯烃树脂与植物纤维粉外,通常还包括相容剂、抗氧剂等多种工业添加剂,以及碳酸钙、硅灰石等多种无机填料,同时,聚烯烃木塑材料中还可包括改性树脂材料,如马来酸酐接枝聚乙烯等。As a preference of the above technical solution, an intermediate layer formed of polyolefin wood-plastic material is further provided between the adhesive layer and the covering layer. The polyolefin wood-plastic material here refers to a composite material formed by processing polyolefin resin and plant fiber powder as a matrix. In addition to polyolefin resin and plant fiber powder, polyolefin wood-plastic materials usually include compatibilizers, anti- Various industrial additives such as oxygen agent, and various inorganic fillers such as calcium carbonate and wollastonite. At the same time, polyolefin wood-plastic materials can also include modified resin materials, such as maleic anhydride grafted polyethylene.
1、本发明在复合型材的包覆层中添加离子聚合树脂,提高了包覆层的耐磨、耐刮性能,同时也提高了防油污性能,使包覆型材更加经久耐用。1. The present invention adds ionic polymer resin to the cladding layer of the composite profile, which improves the wear resistance and scratch resistance of the cladding layer, and also improves the anti-oil performance, making the cladding profile more durable.
2、本发明以玻璃钢芯材替代金属芯材,提高了芯材与包覆层之间的粘合力,从而可以省去在生产过程中胶黏剂的投入,实现简化工艺、降低成本的效果。且玻璃钢的密度远小于金属,而某些方面的物理强度可以媲美金属,采用玻璃钢芯材替换金属芯材后可以使相同规格的产品自重大大减轻,降低了运输成本,也便于施工。2. In the present invention, the metal core material is replaced by the glass fiber reinforced plastic core material, which improves the adhesion between the core material and the cladding layer, so that the investment of adhesives in the production process can be saved, and the effect of simplifying the process and reducing the cost can be realized . Moreover, the density of FRP is much lower than that of metal, and its physical strength in some aspects is comparable to that of metal. Using FRP core material to replace metal core material can greatly reduce the weight of products of the same specification, reduce transportation costs, and facilitate construction.
3、本发明的包覆层原料可以采用现有的生产设备来进行挤出,无需设备改进方面的额外投入,生产工艺简单,经济效益高。3. The cladding layer raw material of the present invention can be extruded by existing production equipment without additional investment in equipment improvement, the production process is simple, and the economic benefit is high.
4、本发明还可以通过在包覆层和金属芯材之间设置具有自粘性的复合高分子层,胶黏层具有较好的弹性和抗冲击性能,使得在各种环境下均能保持较好的粘结性;从而进一步提升了产品的稳定性。4. The present invention can also be provided with a self-adhesive composite polymer layer between the cladding layer and the metal core material. The adhesive layer has good elasticity and impact resistance, so that it can maintain a relatively high temperature in various environments. Good adhesion; thereby further improving the stability of the product.
下面通过实施例来对本发明的优选实施方式进行说明。Preferred embodiments of the present invention will be described below through examples.
为了便于比较各实施例与对比例的性能,在各实施例或对比例中采用的玻璃钢芯材规格统一为200mm*200mm*2000mm的方形结构酚醛树脂玻璃钢,酚醛树脂玻璃钢采用直径为4~10um的玻璃纤维作为强化纤维,玻璃钢芯材内部具有两端贯通四周封闭且截面为方形的封闭式空腔,玻璃钢芯材的厚度为5mm。In order to facilitate the comparison of the performance of each embodiment and comparative example, the specifications of the FRP core material adopted in each embodiment or comparative example are uniformly 200mm*200mm*2000mm square structure phenolic resin FRP, and the phenolic resin FRP adopts a diameter of 4 ~ 10um Glass fiber is used as a reinforcing fiber, and the inside of the FRP core material has a closed cavity with both ends penetrating through and closed around, and the cross section is square. The thickness of the FRP core material is 5mm.
实施例1Example 1
将76份聚乙烯、20份乙烯-甲基丙烯酸钠盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料颗粒。76 parts of polyethylene, 20 parts of ethylene-methacrylic acid sodium salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain surface layer material granules.
随后将物料颗粒通过一挤出机熔融挤出至具有玻璃钢芯材的模具中,对玻璃钢芯材进行包覆形成一层厚度为1.5mm的包覆层,其中挤出机的各阶段温度设定为:加料段-常温,压缩段-110℃,均化段-180℃,机头及口模段-170℃。Subsequently, the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
实施例2Example 2
将71份聚乙烯、25份乙烯-甲基丙烯酸钠盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料。71 parts of polyethylene, 25 parts of ethylene-methacrylic acid sodium salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain the surface layer material.
随后将物料颗粒通过一挤出机熔融挤出至具有玻璃钢芯材的模具中,对玻璃钢芯材进行包覆形成一层厚度为1.5mm的包覆层,其中挤出机的各阶段温度设定为:加料段-常温,压缩段-110℃,均化段-180℃,机头及口模段-170℃。Subsequently, the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
实施例3Example 3
将66份聚乙烯、30份乙烯-甲基丙烯酸钠盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料。66 parts of polyethylene, 30 parts of ethylene-methacrylic acid sodium salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain the surface layer material.
随后将物料颗粒通过一挤出机熔融挤出至具有玻璃钢芯材的模具中,对玻璃钢芯材进行包覆形成一层厚度为1.5mm的包覆层,其中挤出机的各阶段温度设定为:加料段-常温,压缩段-110℃,均化段-180℃,机头及口模段-170℃。Subsequently, the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
实施例4Example 4
将71份聚乙烯、25份乙烯-甲基丙烯酸锌盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料颗粒。71 parts of polyethylene, 25 parts of ethylene-methacrylic acid zinc salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain surface layer material granules.
将经过预处理的玻璃钢芯材导入共挤模具的主通道内,在穿过通道的过程中,胶黏层物料通过挤出机熔融挤出至胶黏层流道并包覆在玻璃钢芯材的四周,随后表层物料颗粒通过挤出机熔融挤出至表层流道并包覆在胶黏层四周,最后形成包括芯材在内的三层结构后从模具口挤出。本实施例中,胶黏层物料为具有自粘性的复合高分子层。The pretreated FRP core material is introduced into the main channel of the co-extrusion mold. During the process of passing through the channel, the adhesive layer material is melted and extruded to the adhesive layer flow channel by the extruder and coated on the FRP core material. Surroundings, then the surface material particles are melted and extruded to the surface flow channel through the extruder and wrapped around the adhesive layer, and finally form a three-layer structure including the core material and then extruded from the die mouth. In this embodiment, the adhesive layer material is a self-adhesive composite polymer layer.
复合高分子层的包括以下质量份的组分:马来酸酐接枝聚乙烯45份、热塑性聚氨酯弹性体45份、碳酸钙10份。The composite polymer layer includes the following components in parts by mass: 45 parts of maleic anhydride grafted polyethylene, 45 parts of thermoplastic polyurethane elastomer, and 10 parts of calcium carbonate.
实施例5Example 5
将71份聚乙烯、15份乙烯-甲基丙烯酸钠盐、10份乙烯-甲基丙烯酸锌盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料颗粒。71 parts of polyethylene, 15 parts of ethylene-methacrylic acid sodium salt, 10 parts of ethylene-methacrylic acid zinc salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, lubricating 1.6 parts of the agent was used as a raw material in a high-speed mixer, and the material was discharged after stirring for 15 minutes, and the mixture was put into granulation for extrusion granulation to obtain surface layer material granules.
将经过预处理的玻璃钢芯材导入共挤模具的主通道内,在穿过通道的过程中,胶黏层物料通过挤出机熔融挤出至胶黏层流道并包覆在玻璃钢芯材的四周,随后表层物料通过挤出机熔融挤出至表层流道并包覆在胶黏层四周,最后形成包括芯材在内的三层结构后从模具口挤出。本实施例中,胶黏层物料为具有自粘性的复合高分子层。The pretreated FRP core material is introduced into the main channel of the co-extrusion mold. During the process of passing through the channel, the adhesive layer material is melted and extruded to the adhesive layer flow channel by the extruder and coated on the FRP core material. Surroundings, then the surface material is melted and extruded to the surface flow channel through the extruder and wrapped around the adhesive layer, and finally forms a three-layer structure including the core material and then extruded from the die mouth. In this embodiment, the adhesive layer material is a self-adhesive composite polymer layer.
复合高分子层的包括以下质量份的组分:马来酸酐接枝聚乙烯50份、热塑性聚氨酯弹性体40份、碳酸钙10份。The composite polymer layer includes the following components in parts by mass: 50 parts of maleic anhydride grafted polyethylene, 40 parts of thermoplastic polyurethane elastomer, and 10 parts of calcium carbonate.
实施例6Example 6
将76份聚乙烯、20份乙烯-甲基丙烯酸钠盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料颗粒。76 parts of polyethylene, 20 parts of ethylene-methacrylic acid sodium salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, After stirring for 15 minutes, the material is discharged, and the mixture is put into granulation for extrusion granulation to obtain surface layer material granules.
将木纤维粉35份,相容剂3份,高密度聚乙烯树脂25份,马来酸酐接枝聚乙烯15份碳酸钙20份,润滑剂4份,抗氧1010 0.2份,抗氧168 0.2份,硅烷偶联剂1份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得中间层物料颗粒。35 parts of wood fiber powder, 3 parts of compatibilizer, 25 parts of high-density polyethylene resin, 15 parts of maleic anhydride grafted polyethylene, 20 parts of calcium carbonate, 4 parts of lubricant, 0.2 parts of anti-oxidation 1010, 0.2 parts of anti-oxidation 168 1 part, 1 part of silane coupling agent is used as a raw material in a high-speed mixer, and the material is discharged after stirring for 15 minutes, and the mixture is put into granulation for extrusion granulation to obtain middle layer material granules.
将经过预处理的玻璃钢芯材导入共挤模具的主通道内,在穿过通道的过程中,胶黏层物料首先通过第一挤出机熔融挤出至胶黏层流道并包覆在玻璃钢芯材的四周,随后中间层物料颗粒通过第二挤出机挤出至中间层流道并包覆在胶黏层四周,接着表层物料颗粒通过第三挤出机熔融挤出至表层流道并包覆在中间层四周,最后形成包括芯材在内的四层结构后从模具口挤出。本实施例中,胶黏层物料为具有自粘性的复合高分子层。The pretreated FRP core material is introduced into the main channel of the co-extrusion die. During the process of passing through the channel, the material of the adhesive layer is firstly melted and extruded to the channel of the adhesive layer through the first extruder and coated on the FRP around the core material, then the middle layer material particles are extruded through the second extruder to the middle layer flow channel and coated around the adhesive layer, then the surface layer material particles are melted and extruded into the surface layer flow channel through the third extruder and Wrap around the middle layer, and finally form a four-layer structure including the core material and then extrude from the die. In this embodiment, the adhesive layer material is a self-adhesive composite polymer layer.
复合高分子层的包括以下质量份的组分:马来酸酐接枝聚乙烯50份、热塑性聚氨酯弹性体40份、碳酸钙10份。The composite polymer layer includes the following components in parts by mass: 50 parts of maleic anhydride grafted polyethylene, 40 parts of thermoplastic polyurethane elastomer, and 10 parts of calcium carbonate.
对比例1Comparative example 1
将聚乙烯96份、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料。96 parts of polyethylene, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, and 1.6 parts of lubricant are used as raw materials in a high-speed mixer, and the mixture is discharged after stirring for 15 minutes. Throw it into granulation for extrusion granulation to obtain the surface layer material.
随后将物料颗粒通过一挤出机熔融挤出至具有玻璃钢芯材的模具中,对玻璃钢芯材进行包覆形成一层厚度为1.5mm的包覆层,其中挤出机的各阶段温度设定为:加料段-常温,压缩段-110℃,均化段-180℃,机头及口模段-170℃。Subsequently, the material granules are melted and extruded into a mold with a fiberglass core material through an extruder, and the fiberglass core material is coated to form a coating layer with a thickness of 1.5 mm, wherein the temperature settings of each stage of the extruder It is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
对比例2Comparative example 2
将71份聚乙烯、15份乙烯-甲基丙烯酸钠盐、10份乙烯-甲基丙烯酸锌盐、炭黑0.05份、铁红0.35份、抗氧剂0.6份、抗紫外吸收剂1.4份、润滑剂1.6份作为原料在高速搅拌机中,搅拌15min后出料,并将混合料投入至造粒中进行挤出造粒,制得表层物料。71 parts of polyethylene, 15 parts of ethylene-methacrylic acid sodium salt, 10 parts of ethylene-methacrylic acid zinc salt, 0.05 parts of carbon black, 0.35 parts of iron red, 0.6 parts of antioxidant, 1.4 parts of anti-ultraviolet absorber, lubricating 1.6 parts of the agent was used as a raw material in a high-speed mixer, stirred for 15 minutes, and discharged, and the mixture was put into granulation for extrusion granulation to obtain the surface layer material.
选取铝合金材质的芯材,芯材的规格为200mm*200mm*2000mm,厚度为5mm,其表面已预先进行过表面氧化处理。The core material made of aluminum alloy is selected, the specification of the core material is 200mm*200mm*2000mm, the thickness is 5mm, and the surface has been pre-oxidized.
随后将物料颗粒通过一挤出机熔融挤出至具有铝合金芯材的模具中,对铝合金芯材进行包覆形成一层厚度为1.5mm的包覆层,其中挤出机的各阶段温度设定为:加料段-常温,压缩段-110℃,均化段-180℃,机头及口模段-170℃。Subsequently, the material particles are melted and extruded into a mold with an aluminum alloy core material through an extruder, and the aluminum alloy core material is coated to form a cladding layer with a thickness of 1.5mm. The temperature of each stage of the extruder The setting is: feeding section - normal temperature, compression section - 110°C, homogenization section - 180°C, head and die section - 170°C.
上述实施例及对比例的性能测试: The performance test of above-mentioned embodiment and comparative example:
耐磨性能测试:采用平板摩擦轮实验法,将样品固定旋转台上,旋转台上设有位置固定的橡胶轮,当旋转台转动时橡胶轮会对样品进行摩擦。具体地,测试时负重为1kg,转速为72转/min,在5000转后分析样品的质量保留率来比对耐磨性能。结果如表一所示。Abrasion resistance test: Using the flat-plate friction wheel test method, the sample is fixed on the rotating table, and the rotating table is equipped with a fixed rubber wheel. When the rotating table rotates, the rubber wheel will rub the sample. Specifically, during the test, the load was 1 kg, the rotation speed was 72 rpm, and the mass retention rate of the sample was analyzed after 5000 rpm to compare the wear resistance. The results are shown in Table 1.
胶合强度测试:按照GB/T 17657-2013的方法进行测试,使用HY-914快速胶黏剂将尺寸为20mm*20mm的钢制卡头黏贴在产品上,并沿着钢制卡头的轮廓割断胶黏层,待粘合牢固后,用拉力计沿与板材平面垂直的方向向上拉起钢制卡头,或将钢制卡头朝下放置在钢制卡头上悬挂重物并记录重物的重力大小,记录下热熔胶与铝合金板材脱层前的最大拉力(N)或最大重力,记为F,则内胶合强度大小为P=F/S,其中S为钢制卡头的面积。结果如表二所示。Bonding strength test: test according to the method of GB/T 17657-2013, use HY-914 quick adhesive to stick the steel chuck with the size of 20mm*20mm on the product, and follow the outline of the steel chuck Cut off the adhesive layer, and after the adhesion is firm, use a tension gauge to pull up the steel chuck in the direction perpendicular to the plane of the plate, or place the steel chuck down on the steel chuck to hang a heavy object and record the weight. The gravity of the object, record the maximum tensile force (N) or maximum gravity before the hot melt adhesive and the aluminum alloy sheet are delaminated, and record it as F, then the internal bonding strength is P=F/S, where S is the steel chuck area. The results are shown in Table II.
表一Table I
表二 Table II
通过表一和表二可以看出,本发明所采用的包覆层相较于现有的聚乙烯木塑包覆层具有更强的耐磨能力,面对长期的摩擦环境,例如型材作为地面铺设结构时,具有更长的使用寿命。表二则表明本发明使用玻璃钢芯材替代铝合金芯材后,包覆层与芯材之间的直接粘合强度大大提升,达到了合格水平,而采用了胶黏层后粘合强度可进一步提升。It can be seen from Table 1 and Table 2 that the cladding layer used in the present invention has stronger wear resistance compared with the existing polyethylene wood-plastic cladding layer. When laying the structure, it has a longer service life. Table 2 then shows that after the present invention uses the fiberglass core material to replace the aluminum alloy core material, the direct bonding strength between the clad layer and the core material is greatly improved, reaching a qualified level, and the bonding strength can be further improved after the adhesive layer is adopted. promote.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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