WO2023248981A1 - Water-resistant paper and packaging container - Google Patents
Water-resistant paper and packaging container Download PDFInfo
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- WO2023248981A1 WO2023248981A1 PCT/JP2023/022622 JP2023022622W WO2023248981A1 WO 2023248981 A1 WO2023248981 A1 WO 2023248981A1 JP 2023022622 W JP2023022622 W JP 2023022622W WO 2023248981 A1 WO2023248981 A1 WO 2023248981A1
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- Prior art keywords
- water
- paper
- ethylene
- resistant
- layer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/22—Polyalkenes, e.g. polystyrene
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/56—Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/58—Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/64—Inorganic compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Definitions
- the present invention relates to waterproof paper and packaging containers made using the same.
- Plastic products have traditionally been used for containers and lids for beverages, foods, etc., but there is a desire to switch to paper products for the purpose of reducing environmental impact.
- polyethylene laminated paper which is made by laminating a polyethylene film on one side of a base paper (paper base material)
- paper base material paper base material
- the base paper is composed of an undercoat layer for sealing and a water- and oil-resistant layer on at least one side of the base paper.
- the undercoat layer consists of a pigment/binder resin layer and the coating amount is 4 to 15 g/m 2 per side, and the resin coating amount of the water and oil resistant layer of the overcoat layer is 2 g/m 2 per side.
- a folding carton base paper is described which is characterized by the above and also satisfies the following requirements A to D.
- the cob water absorption of the base paper is 50 g/m 2 or less, and the smoothness is 10 seconds or more.
- the pigment used in the undercoat layer has an aspect ratio of 5 to 30 and an average particle diameter of 0.5 to 30 ⁇ m.
- the blending ratio of the undercoat layer is 10 to 100 parts by weight of the binder resin to 100 parts by weight of the pigment.
- the water- and oil-resistant resin used for the top coat layer has a gel fraction of 70% or more, and the critical surface tension of the coating layer is a water-dispersed resin of 25 dyn/cm or more.
- Patent Document 2 Japanese Patent No. 6580291
- at least one layer of heat sealing is provided on at least one surface of a paper base material.
- a packaging paper characterized by having two or more layers is described.
- An object of the present invention is to provide a water-resistant paper that is excellent in water resistance, blocking resistance, moldability, and heat sealability, and a packaging container using the water-resistant paper.
- the present inventor provides a water-resistant paper having a water-resistant layer on at least one uppermost layer of a paper base material, wherein the water-resistant layer has at least two melting points, and the first melting point and the second melting point be in a specific range, contain a specific resin at a specific content ratio, make the coating amount per side of the water-resistant layer more than a specific value, and It has been found that by having a pigment coating layer in between, it is possible to obtain a water-resistant paper that has excellent water resistance, blocking resistance, moldability, and heat sealability.
- the present invention relates to the following ⁇ 1> to ⁇ 9>.
- a water-resistant paper having a water-resistant layer on the top layer of at least one side of the paper base material,
- the water-resistant layer has at least two melting points, the first melting point is 75°C or more and less than 100°C, the second melting point is 100°C or more and 120°C or less,
- the water-resistant layer contains an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene, Mass ratio of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene in the water-resistant layer (ethylene-(meth)acrylic acid copolymer/ethylene and non-ethylene copolymer with an unsaturated hydrocarbon) is 50/50 or more and 90/10 or less,
- the coating amount per side of the water-resistant layer is 3.0 g/m 2 or more,
- a pigment coating layer containing a pigment and a binder is provided between the paper base
- Water resistant paper ⁇ 2>
- the total content of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene in the water-resistant layer is 60% by mass or more.
- Water resistant paper as described.
- the mass ratio of the pigment content to the binder content (pigment/binder) is 50/50 or more and 90/10 or less.
- ⁇ 5> The water-resistant paper according to any one of ⁇ 1> to ⁇ 4>, wherein the binder contains a styrene-acrylic copolymer.
- ⁇ 6> The water-resistant paper according to any one of ⁇ 1> to ⁇ 5>, wherein the pigment has an average particle size of 0.1 ⁇ m or more and 4 ⁇ m or less.
- the pigment contains calcium carbonate and kaolin, and the mass ratio of the content of calcium carbonate to the content of kaolin in the pigment coating layer (calcium carbonate/kaolin) is 40/60 or more and 80/20 or less. , the water-resistant paper according to any one of ⁇ 1> to ⁇ 6>.
- ⁇ 8> The water-resistant paper according to any one of ⁇ 1> to ⁇ 7>, wherein the coating amount of the pigment coating layer per side is 1 g/m 2 or more and 20 g/m 2 or less.
- ⁇ 9> A packaging container made of the water-resistant paper according to any one of ⁇ 1> to ⁇ 8>.
- the water-resistant paper of this embodiment is a water-resistant paper having a water-resistant layer on the uppermost layer of at least one surface of a paper base material, the water-resistant layer having at least two melting points, and the first The melting point is 75°C or more and less than 100°C, the second melting point is 100°C or more and less than 120°C, and the water-resistant layer is composed of an ethylene-(meth)acrylic acid copolymer and ethylene and an unsaturated material other than ethylene.
- the mass ratio of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene (ethylene-(meth)acrylic acid copolymer) in the water-resistant layer ) acrylic acid copolymer/copolymer of ethylene and unsaturated hydrocarbon other than ethylene) is 50/50 or more and 90/10 or less, and the coating amount per one side of the water-resistant layer is 3.0 g/ m 2 or more, and has a pigment coating layer containing a pigment and a binder between the paper base material and the water-resistant layer.
- a water-resistant paper that has excellent water resistance, blocking resistance, moldability, and heat-sealability (particularly side-sealability when forming a paper cup), and a paper made using the water-resistant paper A packaging container can be provided.
- the detailed reason for the above-mentioned effects is unknown, some of them are thought to be as follows.
- the heat-sealing layer melts easily with heat.
- the heat seal layer is less likely to melt due to heat.
- the former and the latter can be said to be in a trade-off relationship.
- the water-resistant layer has at least two melting points within the above range and contains a specific resin, so that the degree of melting due to heat is appropriate. This ensures heat-sealability (especially side-sealability during paper cup molding), prevents blocking during winding (that is, excellent blocking resistance), and allows the molding machine (mandrel) during heat-sealing to be It is thought that a water-resistant paper with excellent moldability and suppressed adhesion to the paper was obtained. In addition, by having a pigment-containing layer between the paper base material and the water-resistant layer, and by setting the coating amount per side of the water-resistant layer to 3.0 g/m2 or more , water resistance and heat sealability are improved. It is thought that a water-resistant paper with excellent properties was obtained. Note that the effects of the present invention are not limited to the above mechanism. This embodiment will be described in more detail below.
- the numerical range represented by "X to Y” means a numerical range including X as the lower limit and Y as the upper limit.
- the upper and lower limits of each numerical range can be combined arbitrarily.
- (meth)acrylic is a generic term that includes both acrylic and methacrylic.
- the paper base material constituting the waterproof paper of this embodiment may have a single layer structure or a multilayer structure.
- the number of paper layers is not particularly limited, but is, for example, preferably 3 or more layers, more preferably 4 or more layers, even more preferably 5 or more layers.
- the upper limit of the number of paper layers is not particularly limited, but is preferably 7 layers or less, more preferably 6 layers or less.
- Pulps constituting the paper base material include chemical pulps such as hardwood bleached kraft pulp (LBKP) and softwood bleached kraft pulp (NBKP); groundwood pulp (GP), pressurized groundwood pulp (PGW), and refiner mechanical pulp (RMP). , thermomechanical pulp (TMP), chemi-thermomechanical pulp (CTMP), chem-mechanical pulp (CMP), chemi-ground pulp (CGP), etc.; waste paper pulp; non-wood fiber pulp such as kenaf, bagasse, bamboo, cotton, etc. ; Examples include synthetic pulp. These pulps may be used alone or in combination of two or more. Among these, it is preferable to use LBKP and NBKP in combination.
- the content of bleached softwood kraft pulp (NBKP) with respect to the total amount of pulp constituting the paper base material is preferably 5% by mass or more and 70% by mass or less, more preferably 10% by mass or less, from the viewpoint of moldability, smoothness, and water resistance. % by mass or more, more preferably 20% by mass or more, even more preferably 30% by mass or more, and more preferably 60% by mass or less, still more preferably 55% by mass or less, even more preferably 50% by mass or less. be.
- the content of hardwood bleached kraft pulp (LBKP) with respect to the total amount of pulp constituting the paper base material is preferably 30% by mass or more and 95% by mass or less, more preferably 40% by mass or less, from the viewpoint of moldability, smoothness, and water resistance. At least 45% by mass, even more preferably at least 50% by mass, and more preferably at most 90% by mass, even more preferably at most 80% by mass, even more preferably at most 70% by mass. be.
- the freeness of the pulp is not particularly limited, but it is preferably 200 mL or more and 800 mL or less, more preferably 350 mL or more, and even more preferably is 400 mL or more, and more preferably 750 mL or less, still more preferably 700 mL or less. If the CSF of the pulp is within the above range, it is easy to obtain the paper strength necessary for a packaging container. CSF is measured according to JIS P 8121-2:2012 "Pulp - Freeness Test Method - Part 2: Canadian Standard Freeness Method".
- the Canadian standard freeness (CSF) of LBKP is preferably 310 mL or more and 500 mL or less, more preferably 360 mL or more, and even more preferably 380 mL or more. It is particularly preferably 410 mL or more, and more preferably 480 mL or less, and may be 470 mL or less.
- the Canadian Standard Freeness (CSF) of NBKP is preferably 500 mL or more and 700 mL or less, more preferably 520 mL or more, and still more preferably 550 mL or more.
- Canadian standard freeness is measured according to JIS P 8121-2:2012 "Pulp - Freeness test method - Part 2: Canadian standard freeness method". It is preferable that LBKP and NBKP are used together as the pulp constituting the paper base material, and that the Canadian standard freeness (CSF) of each is within the above range.
- additives to paper base materials include pH adjusters (sodium bicarbonate, sodium hydroxide, etc.), dry paper strength agents (polyacrylamide, starch, etc.), wet paper strength agents (polyamide polyamine epichlorohydrin, etc.). resin, melamine-formaldehyde resin, urea-formaldehyde resin), internal sizing agent (rosin type, alkyl ketene dimer, etc.), drainage retention improver, antifoaming agent, filler (calcium carbonate, talc, etc.), dye , a fixing agent (sulfuric acid band), and the like. These additives may be used alone or in combination of two or more. Note that it is preferable to use the internal sizing agent and the wet paper strength enhancer together, since this improves the water resistance of the paper base material.
- the content of the additive is not particularly limited, and may be within a commonly used range.
- the basis weight of the paper base material is not particularly limited, but for example, if it is used for packaging containers, preferably food containers, more preferably paper cups, the basis weight of the paper base material is determined from the viewpoint of obtaining paper strength as a packaging container and from the viewpoint of formability.
- preferably 150 g/m 2 or more and 500 g/m 2 or less more preferably 180 g/m 2 or more, even more preferably 200 g/m 2 or more, even more preferably 220 g/m 2 or more, and even more It is preferably 430 g/m 2 or less, more preferably 380 g/m 2 or less, even more preferably 330 g/m 2 or less, even more preferably 280 g/m 2 or less, particularly preferably 250 g/m 2 or less.
- the basis weight of the paper base material is measured in accordance with JIS P 8124:2011.
- the thickness of the paper base material is not particularly limited, but for example, if it is used for packaging containers, preferably food containers, more preferably paper cups, the thickness of the paper base material is determined from the viewpoint of obtaining paper strength as a packaging container and from the viewpoint of formability. , preferably 150 ⁇ m or more and 650 ⁇ m or less, more preferably 210 ⁇ m or more, even more preferably 230 ⁇ m or more, even more preferably 240 ⁇ m or more, and still more preferably 480 ⁇ m or less, still more preferably 410 ⁇ m or less, and even more preferably It is 380 ⁇ m or less, more preferably 330 ⁇ m or less, particularly preferably 280 ⁇ m or less.
- the thickness of the paper base material is measured in accordance with JIS P 8118:2014.
- the density of the paper base material is preferably 0.4 g/cm 3 or more and 1.0 g/cm 3 or less, more preferably 0.6 g/cm 3 or more, and even more preferably 0.4 g/cm 3 or more. It is 7 g/cm 3 or more, and more preferably 0.9 g/cm 3 or less.
- the density of the paper base material is calculated from the basis weight and thickness of the paper base material obtained by the above-mentioned measuring method.
- Examples of the method for manufacturing the paper base material include a method of making paper from a paper stock containing pulp.
- the paper stock may further contain an additive.
- Examples of the additive include the additives listed above.
- Paper stocks can be prepared by adding additives to pulp slurry. Pulp slurry is obtained by beating pulp in the presence of water.
- the pulp beating method and beating device are not particularly limited, and may be the same as known beating methods and beating devices.
- the content of pulp in the paper stock is not particularly limited, and may be within a commonly used range. For example, it is 60% by mass or more and less than 100% by mass with respect to the total mass of paper stock (solid content).
- Paper making can be carried out using standard methods. For example, there is a method in which paper stock is cast on a wire or the like, dehydrated to obtain a wet paper, and if necessary, multiple wet papers are stacked, and this single-layer or multi-layer wet paper is pressed and dried. . At this time, if a plurality of wet papers are not stacked, a single-layer paper will be obtained, and if a plurality of wet papers are stacked, a multi-layer paper will be obtained. When stacking a plurality of wet papers, an adhesive may be applied to the surface of the wet paper (the surface on which other wet papers are stacked).
- the water-resistant paper has a water-resistant layer on the top layer of at least one side of the paper base material.
- the water-resistant paper of this embodiment may have water-resistant layers on both sides of the paper base material.
- the water-resistant layer has at least a resin component, and may contain various additives in addition to the resin component.
- the water-resistant layer is preferably formed by coating a paper base material with a coating liquid containing at least the resin component, and it is also preferable that the coating liquid is a water-based coating liquid.
- the water-resistant layer has at least two melting points.
- the water-resistant layer only needs to have a melting point of two or more points, and may have a melting point of three or more points, but preferably has a melting point of two points.
- the first melting point is 75°C or higher and lower than 100°C, and from the viewpoint of improving heat sealability, blocking resistance, and moldability, it is preferably 78°C or higher, more preferably 80°C or higher, and even more preferably 82°C or higher. °C or higher, and preferably 96°C or lower, more preferably 92°C or lower, and still more preferably 90°C or lower.
- the second melting point is 100°C or more and 120°C or less, preferably 105°C or more, more preferably 108°C or more, even more preferably 110°C or more, and preferably 118°C or more.
- the temperature is preferably 116°C or lower, more preferably 114°C or lower.
- the water-resistant layer has at least two melting points, one of 75°C or more and less than 100°C and one of 100°C or more and 120°C or less, and multiple melting points that fall within the above temperature range are sufficient. It may have a melting point that does not correspond to the above melting point.
- the melting point of the water-resistant layer is measured by the following method. Specifically, only a thin layer of the water-resistant layer is scraped off using a razor from the surface of the water-resistant paper on which the water-resistant layer is provided. About 5 mg of the scraped water-resistant layer is sealed in an aluminum pan, and measured using a differential scanning calorimeter (NEXTA DSC600, manufactured by Hitachi High-Tech Science Co., Ltd.). After heating at 10°C/min from 30°C to 150°C in a nitrogen atmosphere (first run), cooling at 10°C/min to 30°C, and increasing the temperature again from 30°C to 150°C at 10°C/min (first run). second run). Read the endothermic peak temperature of the second run and use it as the melting point.
- NEXTA DSC600 manufactured by Hitachi High-Tech Science Co., Ltd.
- the water-resistant layer has at least two melting points
- the melting point of the resin used may be used for approximation.
- the water-resistant layer contains two or more resins having different melting points, thereby imparting a plurality of melting points to the water-resistant layer. Since it is preferable to form the water-resistant layer by coating a paper base material with an aqueous coating liquid, the resin is preferably a water-dispersible resin.
- the resin contained in the water-resistant layer is not particularly limited, and examples include polycarbonate, polyacrylonitrile, polystyrene polymers (e.g., styrene-butadiene copolymer), polyurethane, polyolefins (e.g., polyethylene, polypropylene, polybutadiene, ethylene).
- copolymers of (meth)acrylic acid and unsaturated hydrocarbons other than ethylene include (meth)acrylic acid polymers (e.g., acrylic esters, copolymers of (meth)acrylic acid and other unsaturated monomers, ethylene -(meth)acrylic acid copolymer), ethylene-vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, polyester, polyamide, polyether, and their modified products. It will be done.
- At least ethylene-(meth)acrylic acid copolymer and ethylene and unsaturated hydrocarbons other than ethylene are used.
- the water-resistant layer contains an ethylene-(meth)acrylic acid copolymer (hereinafter also referred to as copolymer A). It is thought that the ethylene-(meth)acrylic acid copolymer mainly contributes to the first melting point.
- the ethylene-(meth)acrylic acid copolymer may be blended as an ionomer. Note that "blended as an ionomer” means that the ionomer is used as a raw material at least when producing the water-resistant layer, and the form of the ionomer does not need to be maintained after production.
- the water-resistant layer does not need to contain resin in the form of an ionomer.
- Ionomers are polymers neutralized with cations. That is, all resins obtained by neutralizing ethylene-(meth)acrylic acid copolymers with cations fall under the category of ionomers.
- cations include metal ions, ammonium ions (NH 4 + ), and organic ammonium ions.
- metal ions include alkali metal ions such as lithium ion (Li + ), sodium ion (Na + ), and potassium ion (K + ), and alkaline earth metals such as magnesium ion (Mg 2+ ) and calcium ion (Ca 2+ ).
- the copolymerization ratio of ethylene and (meth)acrylic acid may be appropriately selected so as to obtain the desired melting point.
- the content is preferably 50% by mass or more and 95% by mass or less, more preferably 60% by mass or more, even more preferably 65% by mass or more, and more preferably 90% by mass or less, even more preferably 85% by mass. % or less.
- the content of structural units derived from ethylene in the ethylene-(meth)acrylic acid copolymer can be confirmed, for example, by 13 C-NMR analysis.
- ethylene-(meth)acrylic acid copolymer commercially available products may be used, such as MP498345N, MP4983R, MP4990R, MFHS1279, 201103PX.
- S Zaixen (registered trademark) A manufactured by Sumitomo Seika Co., Ltd., Zaixen (registered trademark) AC, Chemipearl series (S100, S300, S500) manufactured by Mitsui Chemicals Co., Ltd., BC-212F manufactured by Henkel Japan Co., Ltd.
- Examples include Hitech SC-100 manufactured by the company and Aquatex AC-3100 manufactured by Chuo Rika Kogyo Co., Ltd.
- the melting point of the ethylene-(meth)acrylic acid copolymer is preferably 75°C or higher and lower than 100°C, more preferably 78°C, from the viewpoint of improving water resistance and heat sealability, as well as blocking resistance and moldability.
- the temperature is more preferably 80°C or higher, even more preferably 82°C or higher, and more preferably 96°C or lower, even more preferably 92°C or lower, even more preferably 90°C or lower.
- the water-resistant layer uses a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene (hereinafter also referred to as copolymer B) in addition to the ethylene-(meth)acrylic acid copolymer as the resin.
- copolymer B an unsaturated hydrocarbon other than ethylene
- the unsaturated hydrocarbon other than ethylene may be a monoolefin having one unsaturated double bond in the molecule, a diolefin having two unsaturated double bonds, a triene having three bonds, or a tetraene having four bonds.
- the unsaturated hydrocarbon other than ethylene preferably contains an ⁇ -olefin having 4 or more and 20 or less carbon atoms, and 6 or more carbon atoms. It is more preferable to include an ⁇ -olefin having 16 or less carbon atoms, and even more preferably an ⁇ -olefin having 6 or more and 12 or less carbon atoms.
- the type of unsaturated hydrocarbon other than ethylene and the copolymerization ratio of ethylene and unsaturated hydrocarbon other than ethylene may be selected appropriately so that the melting point is within the desired range.
- the content of structural units derived from ethylene in the copolymer with hydrocarbon is preferably 50% by mass or more and 95% by mass or less, more preferably 60% by mass or more, still more preferably 65% by mass or more, and more preferably 60% by mass or more, still more preferably 65% by mass or more. It is more preferably 68% by mass or more, more preferably 90% by mass or less, and even more preferably 88% by mass or less.
- the content of structural units derived from ethylene in a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene can be confirmed, for example, by 13 C-NMR analysis.
- the melting point of the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene is preferably 100°C or more and 120°C or less, more preferably 105
- the temperature is at least 108°C, more preferably at least 108°C, even more preferably at least 110°C, and more preferably at most 118°C, even more preferably at most 116°C, even more preferably at most 114°C.
- the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene may be either a commercially available product or a synthetic product.
- a commercially available product for example, one manufactured by DIC Graphics Corporation (Dick Seal E-806LV) can be used.
- DIC Graphics Corporation Dick Seal E-806LV
- a synthetic product it may be polymerized by a known method, and the synthesis method is not particularly limited. Further, the obtained copolymer may be used by dispersing it in an aqueous medium by a known method.
- copolymer A and copolymer B commercially available mixtures thereof may be used.
- the water-resistant layer contains, as a resin, at least an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene;
- the mass ratio of the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene is determined by the water resistance and blocking resistance. From the viewpoint of properties, moldability and heat sealability, the ratio is 50/50 or more and 90/10 or less, preferably 60/40 or more, more preferably 70/30 or more, and preferably 85/15 or less, more Preferably it is 80/20 or less, more preferably 75/25 or less.
- the water-resistant layer contains an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene.
- the total content of the copolymer with an unsaturated hydrocarbon other than ethylene is preferably 60% by mass or more and 95% by mass or less from the viewpoint of water resistance, blocking resistance, moldability, and heat sealability. Yes, more preferably 65% by mass or more, still more preferably 70% by mass or more, even more preferably 75% by mass or more, and still more preferably 90% by mass or less, even more preferably 85% by mass or less, even more preferably is 80% by mass or less.
- the difference between the melting point of the ethylene-(meth)acrylic acid copolymer and the melting point of the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene is determined from the viewpoint of improving heat sealability, blocking resistance, and moldability. From this point of view, the temperature is preferably 5°C or higher and 40°C or lower, more preferably 10°C or higher, even more preferably 15°C or higher, even more preferably 20°C or higher, and even more preferably 35°C or lower, even more preferably The temperature is below 30°C.
- the water-resistant layer may contain organic particles in addition to the resin described above, from the viewpoint of further improving blocking properties and moldability. If the melting point or softening point of the organic particles is at least higher than the melting points of copolymers A and B, the organic particles will not melt or soften during the production and molding of waterproof paper, resulting in excellent blocking properties and moldability. This is preferable from the viewpoint of obtaining the following.
- the organic particles are preferably water-dispersible organic particles from the viewpoint that the coating liquid for the water-resistant layer is preferably a water-based coating liquid. That is, the organic particles are preferably blended into the water-resistant layer coating solution as an aqueous dispersion.
- the aqueous dispersion of organic particles contains little or no surfactant, dispersant, or the like.
- the organic particles include polyester particles, acrylic particles, polystyrene particles, nylon particles, silicone particles, polyolefin particles, etc., and it is preferable to include at least one selected from the group consisting of these particles. , more preferably contains polyolefin particles.
- the polyolefin resin constituting the polyolefin particles include polymers of olefins such as ethylene, propylene, 1-butene, 1-pentene, and 1-hexene. These may be used alone or in combination of two or more.
- the polyolefin resin may be a homopolymer or a copolymer of the olefins listed above. Moreover, the polyolefin resin may be modified. Examples of modification include anionic modification and cationic modification, and it is also preferable to use polyolefin particles whose dispersibility in water has been improved by modification.
- the polyolefin particles more preferably contain at least one selected from the group consisting of polyethylene particles, polypropylene particles, and propylene-ethylene copolymer resin particles, and two types of polyethylene particles and polypropylene particles may be used in combination. .
- Polyethylene may be at least one of high-density polyethylene and low-density polyethylene
- polypropylene may be at least one of high-density polypropylene and low-density polypropylene, and is not particularly limited. Further, the polyethylene and the polypropylene may be modified as described above.
- the shape of the organic particles is not particularly limited, and may be spherical, ellipsoidal, polygonal (polygonal pyramid, square, rectangular, etc.), plate-shaped, rod-shaped, irregular shape, etc., but must be spherical. is preferred.
- spherical shape includes true spherical shape and approximately true spherical shape (for example, aspect ratio 0.9 to 1.1).
- the average particle diameter of the organic particles is preferably 4 ⁇ m or more and 100 ⁇ m or less, more preferably 6 ⁇ m or more, and still more preferably 8 ⁇ m or more, from the viewpoint of blocking resistance and moldability, and maintaining heat sealability.
- the average particle size of the organic particles is larger than or about the same as the thickness of the water-resistant layer, unevenness will be formed on the coating surface, resulting in excellent blocking resistance, and This suppresses sticking to the surface and improves moldability.
- the average particle size of the organic particles is preferably 0.8 times or more and 7 times or less, more preferably 0.9 times or more and 5 times or less, and even more preferably 0.9 times or more and 2.5 times the thickness of the water-resistant layer. Hereinafter, it is even more preferably 0.9 times or more and 1.5 times or less.
- the thickness of the water-resistant layer is preferably 2 ⁇ m or more and 20 ⁇ m or less, more preferably 3 ⁇ m or more, even more preferably 4 ⁇ m or more, and still more preferably 15 ⁇ m or less, and still more preferably 12 ⁇ m or less.
- the average particle size of the organic particles is measured by a laser diffraction type particle size distribution measuring device based on the principle of laser diffraction method or by a call counter method.
- the content of organic particles in the water-resistant layer is preferably 0.5% by mass or more and 40% by mass or less, more preferably 1.0% by mass or more, from the viewpoint of blocking resistance and heat sealability. It is more preferably 3.0% by mass or more, more preferably 35% by mass or less, even more preferably 25% by mass or less, even more preferably 15% by mass or less, even more preferably 10% by mass or less.
- the water-resistant layer may contain other components in addition to the above-mentioned resins, such as amine additives that are neutralizing agents (aminomethylpropanol, dimethylaminomethylpropanol, dimethylaminoethanol, diethylaminoethanol, etc.). ), higher fatty acids (oleic acid, stearic acid, palmitic acid, etc.), anti-sagging agents/anti-settling agents, antifoaming agents, viscosity modifiers, leveling agents, wetting agents, dispersants, pigments, colorants such as colored dyes, etc. etc. are exemplified.
- the content of other components in the water-resistant layer is not particularly limited as long as it does not impair the effects of the invention.
- the water-resistant layer can be obtained by preparing a coating solution for a water-resistant layer containing the above-mentioned resin and coating it on at least one surface of the paper base material.
- the method for applying the water-resistant layer coating liquid is not particularly limited, and may be appropriately selected from commonly used coating apparatuses. For example, air knife coater, blade coater, gravure coater, rod blade coater, roll coater, reverse roll coater, bar coater, curtain coater, die slot coater, champlex coater, metering blade type size press coater, short dwell coater, spray Various known coating devices such as a coater, a gate roll coater, and a lip coater can be used.
- the water-resistant paper of this embodiment only needs to have a water-resistant layer on the uppermost layer of at least one side of the paper base material, and preferably on both sides of the paper base material.
- a water-resistant layer on both sides, it can be suitably applied, for example, to applications where dew condensation occurs (for example, cold water paper cups, etc.).
- Water-resistant paper has a water-resistant layer on the top layer on at least one side.
- the coating amount per side of the water-resistant layer is preferably 3.0 g/m2 or more , from the viewpoint of providing a water-resistant layer with excellent water resistance, heat sealability, blocking resistance, and moldability, and from the viewpoint of recyclability. is 3.5 g/m 2 or more and 20 g/m 2 or less, more preferably 4.0 g/m 2 or more, even more preferably 4.5 g/m 2 or more, and even more preferably 16 g/m 2 or less. , more preferably 12 g/m 2 or less.
- the coating amount of the water-resistant layer may be measured as follows. A piece of water-resistant paper is cut into a size of 5 cm x 5 cm, and after being conditioned at 23° C. and 50% RH for 24 hours, the mass is measured. Subsequently, 2 mL of Viscamyl flow 150 (cellulase) manufactured by Genencore is immersed in an enzyme solution diluted to 50 mL with 50 mM acetate buffer of pH 5, and reacted overnight at 50° C. to decompose and remove the pulp. Next, the sample is immersed in a 1.0 mol/L ethylenediamine copper (II) solution for 12 hours to remove the remaining pulp (and if it has a pigment coating layer, the pigment coating layer components).
- II ethylenediamine copper
- the thus obtained sample from which the pulp and pigment have been removed is air-dried at 23° C. and 50% RH for 24 hours, and then its mass is measured.
- the coating amount of the water-resistant layer is calculated by dividing the measured mass by the area of the water-resistant paper. However, if the sample is too small to measure, the thickness of the water-resistant layer can be determined by observing the cross section of the water-resistant paper with a scanning electron microscope, and then multiplying this by the density of the solid content of the coating liquid. The coating amount may be calculated.
- the water-resistant paper of this embodiment has a pigment coating layer between the paper base material and the water-resistant layer.
- a pigment coating layer By having a pigment coating layer, the paper base material can be sealed and smoothed. Thereby, a uniform water-resistant layer can be formed, and water resistance and heat sealability are improved.
- the pigment coating layer contains a pigment and a binder.
- the pigment coating layer is mainly composed of a pigment and a binder.
- the pigment coating layer is mainly composed of a pigment and a binder
- the total content of the pigment and binder in the pigment coating layer is, for example, 50% by mass or more, preferably 60% by mass or more, or more. It means preferably 70% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, particularly preferably 95% by mass or more.
- the upper limit is not particularly limited, but is 100% by mass or less.
- the pigment coating layer may further contain arbitrary components in addition to the pigment and the binder.
- Pigments are not particularly limited and include, for example, kaolin, clay, engineered kaolin, delaminated clay, calcined clay, heavy calcium carbonate, light calcium carbonate, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, Examples include inorganic pigments such as silicic acid, silicate, colloidal silica, and satin white; organic pigments such as solid type, hollow type, and core-shell type. These may be used alone or in combination of two or more.
- the average particle size of the pigment is not particularly limited, but is preferably 0.1 ⁇ m or more, more preferably 0.5 ⁇ m or more, and preferably 20 ⁇ m or less, more preferably 10 ⁇ m or less, even more preferably 4 ⁇ m or less, and even more preferably Preferably it is 3 ⁇ m, particularly preferably 2.5 ⁇ m or less.
- the average particle size of the pigment can be determined using a laser diffraction particle size distribution measuring device based on the principle of laser diffraction, and the value determined based on the measured particle size distribution is used.
- pigments with an aspect ratio of 3 or more pigment with an aspect ratio of 3 or more
- pigments with an aspect ratio of less than 3 pigments
- the aspect ratio of Pigment 1 is 3 or more, preferably 5 or more, and preferably 500 or less, more preferably 300 or less.
- Kaolin is exemplified as a pigment having the above aspect ratio.
- the aspect ratio of the pigment 2 is less than 3, preferably 2 or less, and 1 or more.
- Calcium carbonate is exemplified as a pigment having the above aspect ratio.
- the aspect ratio of a pigment is a shape factor obtained by dividing the average particle size by the average thickness.
- To calculate the average thickness drop a few drops of the pigment diluted with a solvent, etc. onto a glass substrate, let it dry naturally, extract 20 points of the pigment oriented on the glass substrate using a transmission electron microscope, and calculate the thickness of each. Measure. Then, among the 20 thicknesses measured, the average value of the remaining 14 thicknesses after excluding the three thicknesses of the upper and lower values is determined, and the average value is taken as the average thickness.
- the mass ratio of the calcium carbonate content to the kaolin content in the pigment coating layer is not particularly limited, but is preferably 40/60 or more and 80 /20 or less, more preferably 50/50 or more and 75/25 or less, still more preferably 60/40 or more and 75/25 or less, even more preferably 65/35 or more and 75/25 or less.
- Kaolin is a layered inorganic compound, and by using kaolin as a pigment, a pigment coating layer with excellent smoothness can be obtained, and as a result, a water-resistant paper with excellent water resistance and heat sealability can be obtained. preferable.
- coating liquids for pigment coating layers that contain kaolin tend to have high viscosity. Since it is necessary to lower the concentration and the amount of coating per time is reduced, a large number of coatings are required, which tends to reduce coating efficiency.
- By using calcium carbonate and kaolin together as pigments and using the above mass ratio it is possible to obtain a pigment coating layer with excellent smoothness, excellent coating properties, and a large amount of coating per application. This is preferable because the pigment coating layer can be formed with a small number of coatings, resulting in excellent coating efficiency.
- the pigment content in the pigment coating layer is preferably 20% by mass or more and 95% by mass or less, more preferably 40% by mass, from the viewpoint of suppressing roll staining during coating, and from the viewpoints of water resistance and heat sealability. % or more, more preferably 60% by mass or more, even more preferably 70% by mass or more, and more preferably 90% by mass or less, still more preferably 85% by mass or less, even more preferably 82% by mass or less. .
- the binder contained in the pigment coating layer is not particularly limited, but includes styrene-butadiene resin; acrylic resin such as methyl (meth)acrylate copolymer, styrene-acrylic copolymer, and ethylene-acrylic acid copolymer. polymers, olefin/unsaturated carboxylic acid copolymers such as ethylene-methacrylic acid copolymers; etc., and contain at least one selected from the group consisting of acrylic resins and styrene-butadiene resins.
- the resin contains at least one selected from the group consisting of a styrene-acrylic copolymer and a styrene-butadiene resin, and even more preferably a styrene-acrylic copolymer.
- the styrene-acrylic copolymer is preferably a copolymer of styrene and a (meth)acrylic ester, more preferably a copolymer of styrene and an acrylic ester, and a copolymer of styrene and an alkyl acrylate. Polymers are more preferred. In this case, it is particularly preferable that the alkyl moiety of the alkyl ester has 1 or more and 8 or less carbon atoms.
- the content of the binder in the pigment coating layer is preferably 5% by mass or more, more preferably 10% by mass or more, still more preferably 15% by mass or more, even more preferably 18% by mass or more, from the viewpoint of water resistance and heat sealability.
- % by mass or more, and from the viewpoint of suppressing roll staining during coating preferably 80% by mass or less, more preferably 60% by mass or less, still more preferably 40% by mass or less, even more preferably 30% by mass. It is as follows.
- the mass ratio of the pigment to the binder content is preferably 50/50 or more, more preferably 60/40 or more, still more preferably 70/30 or more, and preferably is 90/10 or less, more preferably 85/15 or less. It is preferable that the mass ratio of the pigment to the binder is equal to or higher than the above lower limit because roll staining during production is suppressed and operability is excellent. On the other hand, if the mass ratio of the pigment to the binder exceeds the above upper limit, that is, if the amount of binder in the pigment coating layer is too small, the fixation of the pigment to the paper base material becomes weak, resulting in partial drop-off of the pigment.
- the thickness of the pigment coating layer may become uneven.
- the thickness of the water-resistant layer formed on the pigment coating layer may become non-uniform. If the thickness of the water-resistant layer becomes non-uniform, water may penetrate from areas where the film thickness is small, resulting in a decrease in water resistance. Furthermore, if the thickness of the water-resistant layer becomes non-uniform, it may be difficult to bond the thinner portions, and the desired heat-sealability may not be obtained.
- the pigment/binder mass ratio is below the above upper limit, that is, if the pigment content in the pigment coating layer is moderately low, the above phenomenon will be suppressed, and the thickness of the water-resistant layer will be reduced. This is preferred because it has good uniformity and, as a result, a water-resistant paper with excellent water resistance and heat sealability can be obtained.
- the total content of the pigment and binder in the pigment coating layer is preferably 60% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, particularly preferably 95% by mass or more, and the upper limit is It is 100% by mass or less.
- the coating amount of the pigment coating layer is not particularly limited, but in terms of solid content, it is preferably 1 g/m 2 or more, more preferably 3 g/m 2 or more, and preferably 10 g/m 2 or less, more preferably is 8g/ m2 or less.
- the method of forming the pigment coating layer is not particularly limited, but it is preferably formed by coating a dispersion containing a pigment and a binder onto a paper base material and drying it.
- the dispersion containing the pigment and resin binder is preferably an aqueous dispersion.
- the pigment coating layer may contain the components exemplified as other components in the water-resistant layer, and preferably contains an antifoaming agent.
- the pigment coating layer may further contain components other than the pigment and the binder.
- Other components include adhesives, dispersants, thickeners, water retention agents, antifoaming agents, waterproofing agents, colorants, surfactants, and the like.
- Adhesives include proteins such as casein, soy protein, and synthetic proteins; etherified starches such as oxidized starch, positive starch, urea phosphate starch, and hydroxyethyl etherified starch; starches such as dextrin; carboxymethyl cellulose, hydroxy Examples include cellulose derivatives such as ethyl cellulose and hydroxymethyl cellulose.
- the content of other components in the pigment coating layer is not particularly limited as long as the content is within a range that does not impair the effect.
- the water-resistant paper of this embodiment may have a water-resistant layer on both sides of the paper base, for example, a structure in which the paper base, a pigment coating layer, and a water-resistant layer are laminated in this order.
- the first water-resistant layer, the pigment coating layer, the paper base material, and the second water-resistant layer may be laminated in this order.
- the first water-resistant layer, the undercoat water-resistant layer, the pigment coating layer, the paper base material, and the second water-resistant layer may be laminated in this order.
- the water-resistant paper of this embodiment may have other layers in addition to the pigment coating layer and the water-resistant layer.
- Examples of other layers include a printed layer, a water vapor barrier layer, an oxygen barrier layer, an oxygen absorption layer, and the like.
- the printing layer may be formed using a known ink such as oil-based ink, water-based ink, or biomass ink.
- the printing layer may be formed on one surface of the waterproof paper, or may be formed on a part of the surface. That is, the waterproof paper of this embodiment may be printed on all or part of at least one surface (for example, the printing surface).
- the printed content may be a pattern, a design, information (ingredients, expiration date, QR code (registered trademark), etc.).
- the water-resistant paper of this embodiment preferably has an air permeability (Oken type air permeability) of 1,000 seconds or more, more preferably 10,000 seconds or more, still more preferably 25,000 seconds or more, Even more preferably, it is 99,999 seconds or more.
- the upper limit of the air permeability is not particularly limited, but is, for example, 1,000,000 seconds or less.
- the water-resistant paper of this embodiment has a Cobb water absorption of 20° C. water at a measurement time of 30 minutes on the surface provided with the water-resistant layer, preferably 40 g/m 2 or less, or more. It is preferably 20 g/m 2 or less, more preferably 15 g/m 2 or less, even more preferably 10 g/m 2 or less. The lower limit is not particularly limited. Cobb water absorption is measured in accordance with JIS P 8140:1998.
- the water-resistant paper of the present embodiment preferably has a Cobb water absorption of 90° C. water at a measurement time of 30 minutes on the surface provided with the water-resistant layer of 100 g/m 2 or less, It is more preferably 60 g/m 2 or less, still more preferably 30 g/m 2 or less, even more preferably 20 g/m 2 or less.
- the lower limit is not particularly limited.
- Cobb water absorption is measured in accordance with JIS P 8140:1998.
- the water-resistant paper of this embodiment preferably has excellent blocking resistance, and after heating and pressurizing at 40°C and 90% relative humidity at a pressure of 2 kg/ cm2 for 24 hours, and cooling to room temperature, the water-resistant paper When it is peeled off, it is preferable that there is slight resistance or that it is peeled off without resistance, and it is more preferable that it be peeled off without resistance.
- the water-resistant paper of this embodiment has JAPPAN TAPPI No. 1 on the side provided with the water-resistant layer.
- the value (kit value, KIT value) measured in accordance with No. 41 (kit method) is preferably 6 or more, more preferably 8 or more, and still more preferably 10 or more.
- the upper limit of the KIT value is 12, and a KIT value of 12 is particularly preferred.
- the heat seal paper of this embodiment has a recycling rate expressed as a pulp recovery rate after re-disintegration, preferably 85% or more, more preferably 90% or more, and even more preferably 95% or more. If the recycling rate (pulp recovery rate after re-disintegration) is within the above range, the recyclability is excellent.
- the recycling rate (pulp recovery rate after re-disintegration) of the water-resistant paper is a value measured by the method described in the Examples below.
- the water-resistant layer has heat sealability.
- the heat sealing conditions are not particularly limited, but the temperature during heat sealing is, for example, 60°C or more and 300°C or less, the pressure during heat sealing is, for example, 0.05 MPa or more and 10 MPa or less, and the pressurizing time is, for example, 0.05 MPa or more and 10 MPa or less. .1 second or more and 15 seconds or less.
- the basis weight of the water-resistant paper of this embodiment is not particularly limited, but for example, if it is used for a packaging container, preferably a food container, more preferably a paper cup, for example, from the viewpoint of obtaining strength as a packaging container and From the viewpoint of moldability, it is preferably 150 g/m 2 or more and 500 g/m 2 or less, more preferably 180 g/m 2 or more, even more preferably 220 g/m 2 or more, and even more preferably 450 g/m 2 Below, it is more preferably 400 g/m 2 or less, even more preferably 350 g/m 2 or less, even more preferably 300 g/m 2 or less, particularly preferably 270 g/m 2 or less.
- the basis weight of waterproof paper is measured in accordance with JIS P 8124:2011.
- the thickness of the water-resistant paper of this embodiment is not particularly limited, but for example, if it is used for a packaging container, preferably a food container, more preferably a paper cup, for example, from the viewpoint of obtaining strength as a packaging container and From the viewpoint of moldability, it is preferably 150 ⁇ m or more and 650 ⁇ m or less, more preferably 180 ⁇ m or more, even more preferably 230 ⁇ m or more, even more preferably 250 ⁇ m or more, particularly preferably 270 ⁇ m or more, and still more preferably 500 ⁇ m or less, and even more preferably is 430 ⁇ m or less, even more preferably 400 ⁇ m or less, even more preferably 350 ⁇ m or less, particularly preferably 300 ⁇ m or less.
- the thickness of waterproof paper is measured in accordance with JIS P 8118:2014.
- the water-resistant paper of this embodiment has excellent heat-sealability and water resistance, so it can be used for packaging containers such as cups, plates, trays, lids, pouches, and tube-shaped containers; for cutlery such as spoons, forks, knives, and chopsticks; Straw: Can be suitably used for soft packaging materials such as wrapping paper, packaging bags, lids, and labels.
- packaging containers are formed by printing on the surface of water-resistant paper as necessary, punching it into a shape that corresponds to the shape of the packaging container to be manufactured, bending it, and pasting the overlapping parts together using heat sealing. be able to.
- a packaging container (particularly a paper cup) using the above-mentioned water-resistant paper.
- the water-resistant paper of this embodiment also has excellent oil resistance, it can be suitably used for food packaging applications.
- the contents of the packaging container may be either food or non-food.
- the contents of the packaging container may be liquid, solid, or gel.
- the contents of the packaging container are not particularly limited, and include, for example, recreational beverages such as coffee, tea, tea, juice, and carbonated drinks; alcoholic beverages such as sake, shochu, and wine; milk beverages such as milk; and instant foods (instant ramen noodles, etc.), microwaveable foods, luxury foods (yoghurt, ice cream, jelly, pudding, etc.), prepared foods; Pharmaceutical products; Car wax, shampoo, conditioner, detergents, bath additives, hair dye, toothpaste, etc. Chemical products; etc.
- the water-resistant paper of this embodiment is preferably used for liquid containers such as paper cups, their lids, and other paper containers (for example, paper trays) that require water resistance.
- the water-resistant layer has heat-sealability (particularly side-sealability in the case of paper cups).
- a liquid container paper cup
- print on the front or back side of waterproof paper punch it into a shape that corresponds to the shape of the liquid container to be manufactured, and then insert it into a mandrel mold. After wrapping and sealing the sides to form the body, the bottom is formed and the top is curled to create a paper cup.
- the water-resistant paper of this embodiment has excellent water resistance, heat sealability, and moldability. Note that the water-resistant paper of this embodiment is not limited to the above-mentioned applications, but may also be used as packaging paper.
- the packaging container made of waterproof paper of this embodiment uses less plastic than the packaging container made of conventional laminated paper. Furthermore, conventional packaging containers made of laminated paper need to be disintegrated using a pulper with high disintegration performance when reusing them as waste paper, but the packaging containers made of water-resistant paper of this embodiment can be disintegrated using normal disintegration. It can be disintegrated even with a high-performance pulper, and has excellent recyclability.
- a packaging container made of the waterproof paper of this embodiment is subjected to washing, cutting, disintegration, etc. to prepare a pulp slurry, and the obtained pulp slurry can be used to manufacture paper.
- the type of paper to be made is not particularly limited, and examples thereof include printing paper, packaging paper, sanitary paper, paperboard, and the like. It is also possible to manufacture packaging containers (for example, tissue boxes, paper cup sleeves, etc.) by processing the paper.
- barrier laminate of the present invention will be described in more detail with reference to Examples below, but the present invention is not limited thereto. Note that “parts” and “%” in Examples and Comparative Examples indicate “parts by mass” and “% by mass”, respectively, unless otherwise specified.
- Measurement method The measurement method is shown below. Note that unless otherwise specified, measurements were performed in an environment at a temperature of 23° C. ⁇ 1° C. and a relative humidity of 50 ⁇ 2% as described in JIS P 8111:1998.
- the B-type viscosity was measured using a B-type viscometer (BM II, manufactured by Toki Sangyo Co., Ltd.). The rotational speed of the rotor was measured at 60 rpm.
- the melting point of the dried solidified aqueous resin emulsion was measured by the following procedure.
- the water-based resin emulsion was applied onto a PET film using a bar coater and dried at 120°C to form a film. After repeating coating and drying until the thickness of the film became approximately 20 to 50 ⁇ m, the film was peeled off from the PET film to obtain a dried solidified water-based resin emulsion. 5 mg of the dried solidified product was sealed in an aluminum pan and measured using a differential scanning calorimeter (NEXTA DSC600, manufactured by Hitachi High-Tech Science Co., Ltd.).
- the acid value was measured by the following procedure. About 0.5 g of the dried solidified sample obtained by the above method and 70 mL of xylene were put into a 100 mL Erlenmeyer flask, and after heating and dissolving it on a 135°C oil bath for about 20 minutes, the sample was mixed with a hot stirrer. Indicator titration was performed with a 0.1 mol/L sodium hydroxide benzyl alcohol solution while keeping the solution at about 100° C., and the end point of the titration was when the sample solution changed color from colorless to red and the red color did not disappear for 30 seconds. A blank test was also conducted in the same manner, and the acid value was calculated from the amount of sodium hydroxide benzyl alcohol solution required for titration.
- the solidified product was immersed in a sufficient amount of heptane, heated at 120° C. for 1 hour, and separated into a soluble portion and an insoluble portion.
- the solvent was removed from the soluble portion by distillation under reduced pressure using an evaporator, and the solvent was dried under vacuum at 40° C. to obtain a hot heptane soluble portion.
- the insoluble portion was washed with a small amount of hot heptane and then vacuum dried at 40° C. to obtain a hot heptane insoluble portion.
- the components were analyzed using a gas chromatography mass spectrometer (GCMS-QP2010, manufactured by Shimadzu Corporation) connected to a pyrolysis sample introduction device (FRONTIER LAB, PY-3030D).
- the hot heptane soluble portion contained a copolymer of ethylene and an ⁇ -olefin having 6 to 10 carbon atoms
- the ethylene hot heptane insoluble portion contained an ethylene-acrylic acid copolymer and dimethylaminoethanol.
- the mass ratio of ethylene-acrylic acid copolymer to a copolymer of ethylene and ⁇ -olefin having 6 to 10 carbon atoms (ethylene-acrylic acid copolymer: ethylene and copolymer having 6 to 10 carbon atoms) copolymer with ⁇ -olefin) was 73:27.
- the total content of the ethylene-acrylic acid copolymer and the copolymer of ethylene and an ⁇ -olefin having 6 to 10 carbon atoms in the solid content of the water-based resin emulsion A is 68.9% by mass
- the total content of the ethylene-acrylic acid copolymer and the copolymer of ethylene and an ⁇ -olefin having 6 to 10 carbon atoms in the resin component of water-based resin emulsion A was 78.1% by mass.
- the content of structural units derived from ethylene in the ethylene-(meth)acrylic acid copolymer was 65 to 85% by mass.
- the content of structural units derived from ethylene in the copolymer of ethylene and ⁇ -olefin having 6 to 10 carbon atoms was 68 to 88% by mass.
- ⁇ Ethylene-methacrylic acid copolymer sodium salt ionomer emulsion Trade name "Chemipearl S300", manufactured by Mitsui Chemicals, Inc., chemical concentration 35% by mass, type B viscosity at 23°C 105 mPa ⁇ s, chemical specific gravity 0.99, dry solidification Melting point of the product: 92.8°C, acid value of the dry solid: 16.6mgKOH/g-solid - Ethylene-acrylic acid copolymer amine salt ionomer emulsion: Product name "201103PX.S”, manufactured by Michael Mann Japan LLC, chemical concentration 20% by mass, type B viscosity at 23°C 100 mPa ⁇ s, chemical specific gravity 1.00, Melting point of dried solidified product: 91.5°C, acid value of dried solidified product: 47.2mgKOH/g-solid ⁇ Ethylene-acrylic acid copolymer ammonium salt ionomer emulsion: Zaixen AC,
- ⁇ Defoaming agent> ⁇ Defoaming agent: Product name “Bismer KS-38E”, manufactured by Nissin Kagaku Kenkyusho Co., Ltd.
- Organic particles mixture of low molecular weight PE particles and modified PO particles (modified polyolefin, low molecular weight PO), trade name "Chemipearl W310", manufactured by Mitsui Chemicals, Inc., chemical concentration 39% by mass, spherical, average particle size 9. 5 ⁇ m
- Organic particles B High-density PE (HDPE), trade name "AQUACER 272N", manufactured by BYK, chemical concentration 55% by mass, spherical, average particle size 30 ⁇ m
- coating liquid A for pigment coating layer 70 parts of heavy calcium carbonate (average particle size 1.0 ⁇ m, aspect ratio 1.4), 30 parts of kaolin (average particle size 2.0 ⁇ m, aspect ratio 7) 0.1 solid part of a dispersant (sodium polyacrylate) was added to water with stirring to prepare a pigment slurry having a concentration of 70% by mass. Next, a 48% aqueous sodium hydroxide solution was added to adjust the pH to 11.5.
- a dispersant sodium polyacrylate
- styrene-acrylic copolymer latex (Acronal S 728ap manufactured by BASF, acrylic ester-styrene copolymer) and an antifoaming agent (Bismer KS38E manufactured by Nissin Kagaku Kenkyujo Co., Ltd.) were added. 0.31 part of solid was added, and water was added to adjust the coating solution concentration to 63% by mass.
- the B type viscosity of the completed coating liquid was 800 mPa ⁇ s (liquid temperature 20°C), and the pH was 9.5.
- pigment coating liquid D for pigment coating layer
- styrene-acrylic copolymer latex was changed to styrene-butadiene copolymer latex (Nipol LX432M manufactured by Nippon Zeon Co., Ltd.), and the amount added was 25 solid parts.
- Pigment coating layer coating liquid D was prepared in the same manner as pigment coating layer coating liquid A except for the following.
- the B-type viscosity of the completed coating liquid was 800 mPa ⁇ s (liquid temperature 20°C), and the pH was 9.0.
- topcoat coating liquid A Water-based resin emulsion A and an antifoaming agent are blended, and the content of the antifoaming agent in the solid content is 0.1% by mass, and the topcoat has a solid content concentration of 43% by mass. Coating liquid A was prepared.
- top coating solution B Ethylene-methacrylic acid copolymer sodium salt ionomer emulsion (trade name "Chemipearl S300") and antifoaming agent are blended to form a solid content of ethylene-methacrylic acid copolymer sodium salt.
- a topcoat coating liquid B was prepared with an ionomer content of 99.9% by mass, an antifoaming agent content of 0.1% by mass, and a solid content concentration of 35% by mass.
- top coating liquid C Ethylene-acrylic acid copolymer amine salt ionomer emulsion (product name "201103PX.S”) is blended with an antifoaming agent to contain ethylene-acrylic acid copolymer amine in the solid content.
- a top coating liquid C was prepared in which the salt ionomer content was 99.9% by mass, the antifoaming agent content was 0.1% by mass, and the solid content concentration was 20% by mass.
- Ethylene-acrylic acid copolymer ammonium salt ionomer emulsion (Zaixen AC) and antifoaming agent are blended to determine the content of ethylene-acrylic acid copolymer ammonium salt ionomer in the solid content. was 99.9% by mass, the antifoaming agent content was 0.1% by mass, and the solid content concentration was 28% by mass.
- top coating liquid E A water-based resin emulsion A, organic particles A, and an antifoaming agent are blended so that the content of organic particles A in the solid content is 4% by mass and the content of the antifoaming agent is 4% by mass. 0.1% by mass, and a coating liquid E having a solid content concentration of 42.8% by mass was prepared.
- topcoat coating liquid F Water-based resin emulsion A, organic particles B, and antifoaming agent are blended, and the content of organic particles B in the solid content is 4% by mass and the content of antifoaming agent is 0. .1% by mass, and a coating liquid F having a solid content concentration of 43% by mass was prepared.
- a weakly acidic rosin sizing agent was added to 100 parts by mass (in terms of solid content) of pulp slurry in which beaten LBKP (460 mL of CSF) and beaten NBKP (650 mL of CSF) were mixed at a ratio of 60% and 40%.
- 0.15 parts by mass of a wet paper strength enhancer, and 1.7 parts by mass of aluminum sulfate were added to prepare a paper stock for the middle layer (second to fourth layers).
- paper was made using a 5-layer Fourdrinier paper machine. Coating was then performed on-machine using a rod blade coater located downstream of the paper machine.
- Example 1 Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 3.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 2.9 ⁇ m was formed. Water-resistant paper was produced in the same manner.
- Example 2 Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 4.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 3.8 ⁇ m was formed. Water-resistant paper was produced in the same manner.
- Example 3 Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 5.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 4.8 ⁇ m was formed. Water-resistant paper was produced in the same manner.
- Example 4 Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 6.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 5.8 ⁇ m was formed. Water-resistant paper was produced in the same manner.
- Example 5 Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 8.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 7.7 ⁇ m was formed. Water-resistant paper was produced in the same manner.
- Example 6 The procedure was the same as in Comparative Example 1, except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 10 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 9.6 ⁇ m was formed. A water-resistant paper was produced.
- Example 7 The procedure was the same as Comparative Example 1, except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 12 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 11.5 ⁇ m was formed. A water-resistant paper was produced.
- Example 8 A water-resistant paper with a top coat layer (water-resistant layer) having a thickness of 4.8 ⁇ m was produced in the same manner as in Example 3 except that the top coat coating liquid was changed to E.
- Example 9 The same procedure as in Example 8 was carried out except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 10 g/m 2 , and the top coat layer (water resistant layer) had a thickness of 9.5 ⁇ m. I made a paper.
- Example 10 Water-resistant paper with a top coat layer (water-resistant layer) having a thickness of 4.8 ⁇ m was produced in the same manner as in Example 3 except that the top coat coating liquid was changed to F.
- Example 11 The same procedure as in Example 10 was carried out except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 10 g/m 2 , except that the top coat layer (water resistant layer) had a thickness of 9.6 ⁇ m. I made a paper.
- Example 12 Water-resistant paper was produced in the same manner as in Example 2 except that the coating solution for pigment coating layer was changed to coating solution B for pigment coating layer.
- Example 13 Water-resistant paper was produced in the same manner as in Example 2 except that the coating solution for pigment coating layer was changed to coating solution C for pigment coating layer.
- Example 14 Water-resistant paper was produced in the same manner as in Example 2 except that the coating solution for pigment coating layer was changed to coating solution D for pigment coating layer.
- ⁇ Paper thickness> The paper thickness of the paper base material was measured in accordance with JIS P 8118:2014.
- Air permeability (Ouken style air permeability)> The air permeability of the waterproof paper was measured in accordance with JIS P 8117:2009.
- A The adhesive strength is strong, and it does not peel off easily even if the shape is distorted by pushing from the outside of the cylinder by hand. When the adhesive part is torn and disassembled, it can be confirmed that all the adhesive parts are destroyed from the base material.
- B The adhesive strength is strong and does not peel off easily even if the shape is distorted by pressing from the outside of the cylinder by hand, but when the adhesive part is torn and disassembled, there is a small part that has not been broken from the base material.
- a probe of a tacking tester TAC-1000 (manufactured by Resca Co., Ltd.) was brought into contact with the back surface for measurement.
- the pressing speed was 0.5 mm/s
- the pressing load was 200 gf
- the pressing time was 1 s
- the pulling speed was 1 mm/s
- the stage temperature was 100°C
- the probe temperature was 80°C. Note that if the adhesive strength is high, it tends to stick to the transfer roll of a coating machine during manufacturing, and also tends to cause roll staining.
- water-resistant papers of Examples 1 to 14 water-resistant papers with excellent water resistance, blocking resistance, moldability, and heat sealability were obtained.
- the water-resistant paper of Comparative Example 1 in which the coating weight of the water-resistant layer was less than 3.0 g/m 2 did not have sufficient water resistance and was also poor in formability.
- the water-resistant papers of Comparative Examples 2 to 4 in which the water-resistant layer has only one melting point, have excellent heat-sealability, but stick to the mandrel, have poor moldability, and have poor blocking resistance. It was also inferior to
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Abstract
Description
本発明は、耐水性紙、およびこれを用いてなる包装容器に関する。 The present invention relates to waterproof paper and packaging containers made using the same.
飲料、食品等の各種容器やその蓋として、従来プラスチック製品が使用されてきたが、環境負荷低減を目的として、紙製品への転換が望まれている。
従来、基紙(紙基材)の片面にポリエチレンフィルムをラミネートしたポリエチレンラミネート紙が、飲料、食品等の各種容器に使用されてきたが、再生時にポリエチレンフィルムの除去が困難であり、再生利用性に劣るという問題があった。
このような問題に対応するために、抄紙工程での性能の付与や、塗工による性能の付与により、耐水性等を付与することが行われてきた。
特許文献1(特開平9-158089号公報)には、耐水性、ヒートシール性、トップカール適性、グラビア印刷適性等の加工適性がポリエチレンラミネート紙と同等であり、かつ資源の有効利用のための再生性(再生利用性)に優れたカップ原紙、カップ蓋原紙、紙皿原紙等の紙器原紙を提供することを目的として、基紙の少なくとも片面に目止め用の下塗り層、耐水耐油層からなる上塗り層を設けた紙器原紙において、下塗り層が顔料/バインダー樹脂層からなり塗工量が片面あたり4~15g/m2、上塗り層の耐水耐油層の樹脂塗工量が片面あたり2g/m2以上であり、かつ下記A~Dの要件を満足することを特徴とする紙器原紙が記載されている。
A.基紙のコッブの吸水度が50g/m2以下、平滑度が10秒以上である。
B.下塗り層の使用顔料がアスペクト比5~30、平均粒子径が0.5~30μmである。
C.下塗り層の配合比率が顔料100質量部に対してバインダー樹脂が10~100質量部である。
D.上塗り層に使用する耐水耐油樹脂がゲル分率70%以上を有し、塗工層の臨界表面張力が25dyn/cm以上である水分散系樹脂を使用する。
Plastic products have traditionally been used for containers and lids for beverages, foods, etc., but there is a desire to switch to paper products for the purpose of reducing environmental impact.
Conventionally, polyethylene laminated paper, which is made by laminating a polyethylene film on one side of a base paper (paper base material), has been used for various containers for beverages, foods, etc., but it is difficult to remove the polyethylene film during recycling, and the recyclability has been limited. There was a problem that it was inferior to
In order to address such problems, efforts have been made to impart water resistance and the like by imparting performance during the papermaking process or by imparting performance through coating.
Patent Document 1 (Japanese Unexamined Patent Publication No. 9-158089) states that it has processing suitability such as water resistance, heat sealability, top curl suitability, and gravure printing suitability that is equivalent to that of polyethylene laminate paper, and that it is suitable for effective use of resources. For the purpose of providing paper container base paper such as cup base paper, cup lid base paper, paper plate base paper, etc. with excellent recyclability (recyclability), the base paper is composed of an undercoat layer for sealing and a water- and oil-resistant layer on at least one side of the base paper. In paper carton base paper provided with an overcoat layer, the undercoat layer consists of a pigment/binder resin layer and the coating amount is 4 to 15 g/m 2 per side, and the resin coating amount of the water and oil resistant layer of the overcoat layer is 2 g/m 2 per side. A folding carton base paper is described which is characterized by the above and also satisfies the following requirements A to D.
A. The cob water absorption of the base paper is 50 g/m 2 or less, and the smoothness is 10 seconds or more.
B. The pigment used in the undercoat layer has an aspect ratio of 5 to 30 and an average particle diameter of 0.5 to 30 μm.
C. The blending ratio of the undercoat layer is 10 to 100 parts by weight of the binder resin to 100 parts by weight of the pigment.
D. The water- and oil-resistant resin used for the top coat layer has a gel fraction of 70% or more, and the critical surface tension of the coating layer is a water-dispersed resin of 25 dyn/cm or more.
また、特許文献2(特許第6580291号公報)には、プラスチックの使用量を低減することができる包装用紙を提供することを目的として、紙基材の少なくとも一方の面に少なくとも1層のヒートシール層を有する包装用紙であって、前記ヒートシール層がアイオノマーを含み、前記ヒートシール層の乾燥塗工量が全層で2~10g/m2であり、前記ヒートシール層が少なくとも一方の面に2層以上形成されていることを特徴とする包装用紙が記載されている。 Furthermore, in Patent Document 2 (Japanese Patent No. 6580291), for the purpose of providing packaging paper that can reduce the amount of plastic used, at least one layer of heat sealing is provided on at least one surface of a paper base material. A packaging paper having a layer, wherein the heat seal layer contains an ionomer, the dry coating amount of the heat seal layer is 2 to 10 g/m 2 for the entire layer, and the heat seal layer is on at least one side. A packaging paper characterized by having two or more layers is described.
耐水性紙は、連続的に製造する場合、ロールに巻き取りながら製造されるが、その際に、巻き取られた耐水性紙の塗工面が、耐水性紙の裏面に貼り付き、剥がれが生じる(ブロッキングする)という問題があった。また、耐水性紙を包装容器等に成形する際にヒートシールが行われるが、この際に、成形機(例えば紙コップの場合、マンドレル)への貼り付きが生じ、成形性に劣るという問題があった。これらの問題について、特許文献1および2では改善の余地がある。
本発明は、耐水性に優れるとともに、耐ブロッキング性、成形性およびヒートシール性に優れた耐水性紙、ならびに該耐水性紙を用いてなる包装容器を提供することを目的とする。
When manufacturing water-resistant paper continuously, it is manufactured by winding it into rolls, but at this time, the coated side of the rolled-up water-resistant paper sticks to the back side of the water-resistant paper, causing it to peel off. There was a problem with (blocking). In addition, heat sealing is performed when forming water-resistant paper into packaging containers, etc., but at this time, there is a problem that it sticks to the forming machine (for example, the mandrel in the case of paper cups), resulting in poor formability. there were. Regarding these problems, there is room for improvement in Patent Documents 1 and 2.
An object of the present invention is to provide a water-resistant paper that is excellent in water resistance, blocking resistance, moldability, and heat sealability, and a packaging container using the water-resistant paper.
本発明者は、紙基材の少なくとも一方の最上層に耐水性層を有する耐水性紙において、耐水性層が少なくとも2つの融点を有し、かつ、1つ目の融点および2つ目の融点を特定の範囲とすること、特定の樹脂を特定の含有比で含有すること、耐水性層の片面あたりの塗工量を特定の値以上とすること、および紙基材と耐水性層との間に顔料塗工層を有することにより、耐水性に優れるとともに、耐ブロッキング性、成形性、およびヒートシール性に優れる耐水性紙が得られることを見出した。
本発明は以下の<1>~<9>に関する。
<1> 紙基材の少なくとも一方の面の最上層に耐水性層を有する耐水性紙であって、
耐水性層は、融点を少なくとも2点有し、1つ目の融点は75℃以上100℃未満であり、2つ目の融点は100℃以上120℃以下であり、
前記耐水性層が、エチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体を含有し、
前記耐水性層中のエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体の質量比(エチレン-(メタ)アクリル酸共重合体/エチレンとエチレン以外の不飽和炭化水素との共重合体)が、50/50以上90/10以下であり、
耐水性層の片面あたりの塗工量が3.0g/m2以上であり、
紙基材と耐水性層との間に、顔料およびバインダーを含有する顔料塗工層を有する、
耐水性紙。
<2> 前記耐水性層中、エチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体の合計含有量が60質量%以上である、<1>に記載の耐水性紙。
<3> 前記エチレン以外の不飽和炭化水素が、炭素数4以上20以下のα-オレフィンを含む、<1>または<2>に記載の耐水性紙。
<4> 前記顔料塗工層において、バインダーの含有量に対する顔料の含有量の質量比(顔料/バインダー)が、50/50以上90/10以下である、<1>~<3>のいずれか1つに記載の耐水性紙。
<5> 前記バインダーが、スチレン-アクリル系共重合体を含有する、<1>~<4>のいずれか1つに記載の耐水性紙。
<6> 前記顔料の平均粒径が0.1μm以上4μm以下である、<1>~<5>のいずれか1つに記載の耐水性紙。
<7> 前記顔料が炭酸カルシウムおよびカオリンを含有し、顔料塗工層におけるカオリンの含有量に対する炭酸カルシウムの含有量の質量比(炭酸カルシウム/カオリン)が、40/60以上80/20以下である、<1>~<6>のいずれか1つに記載の耐水性紙。
<8> 顔料塗工層の片面あたりの塗工量が1g/m2以上20g/m2以下である、<1>~<7>のいずれか1つに記載の耐水性紙。
<9> <1>~<8>のいずれか1つに記載の耐水性紙を用いてなる、包装容器。
The present inventor provides a water-resistant paper having a water-resistant layer on at least one uppermost layer of a paper base material, wherein the water-resistant layer has at least two melting points, and the first melting point and the second melting point be in a specific range, contain a specific resin at a specific content ratio, make the coating amount per side of the water-resistant layer more than a specific value, and It has been found that by having a pigment coating layer in between, it is possible to obtain a water-resistant paper that has excellent water resistance, blocking resistance, moldability, and heat sealability.
The present invention relates to the following <1> to <9>.
<1> A water-resistant paper having a water-resistant layer on the top layer of at least one side of the paper base material,
The water-resistant layer has at least two melting points, the first melting point is 75°C or more and less than 100°C, the second melting point is 100°C or more and 120°C or less,
The water-resistant layer contains an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene,
Mass ratio of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene in the water-resistant layer (ethylene-(meth)acrylic acid copolymer/ethylene and non-ethylene copolymer with an unsaturated hydrocarbon) is 50/50 or more and 90/10 or less,
The coating amount per side of the water-resistant layer is 3.0 g/m 2 or more,
A pigment coating layer containing a pigment and a binder is provided between the paper base material and the water-resistant layer.
Water resistant paper.
<2> In <1>, the total content of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene in the water-resistant layer is 60% by mass or more. Water resistant paper as described.
<3> The water-resistant paper according to <1> or <2>, wherein the unsaturated hydrocarbon other than ethylene includes an α-olefin having 4 or more and 20 or less carbon atoms.
<4> Any one of <1> to <3>, wherein in the pigment coating layer, the mass ratio of the pigment content to the binder content (pigment/binder) is 50/50 or more and 90/10 or less. The water-resistant paper described in 1.
<5> The water-resistant paper according to any one of <1> to <4>, wherein the binder contains a styrene-acrylic copolymer.
<6> The water-resistant paper according to any one of <1> to <5>, wherein the pigment has an average particle size of 0.1 μm or more and 4 μm or less.
<7> The pigment contains calcium carbonate and kaolin, and the mass ratio of the content of calcium carbonate to the content of kaolin in the pigment coating layer (calcium carbonate/kaolin) is 40/60 or more and 80/20 or less. , the water-resistant paper according to any one of <1> to <6>.
<8> The water-resistant paper according to any one of <1> to <7>, wherein the coating amount of the pigment coating layer per side is 1 g/m 2 or more and 20 g/m 2 or less.
<9> A packaging container made of the water-resistant paper according to any one of <1> to <8>.
[耐水性紙]
本実施形態の耐水性紙は、紙基材の少なくとも一方の面の最上層に耐水性層を有する耐水性紙であって、耐水性層は、融点を少なくとも2点有し、1つ目の融点は75℃以上100℃未満であり、2つ目の融点は100℃以上120℃以下であり、前記耐水性層が、エチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体を含有し、前記耐水性層中のエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体の質量比(エチレン-(メタ)アクリル酸共重合体/エチレンとエチレン以外の不飽和炭化水素との共重合体)が、50/50以上90/10以下であり、耐水性層の片面あたりの塗工量が3.0g/m2以上であり、紙基材と耐水性層との間に、顔料およびバインダーを含有する顔料塗工層を有する。
実施形態によれば、耐水性に優れるとともに、耐ブロッキング性、成形性およびヒートシール性(特に、紙コップ成形時のサイドシール性)に優れた耐水性紙、ならびに該耐水性紙を用いてなる包装容器を提供することができる。
上述した効果が得られる詳細な理由は不明であるが、一部は以下のように考えられる。一般的に、ヒートシール性の観点では、ヒートシール層が熱で溶融しやすいほど好ましい。一方、巻取り時のブロッキング抑制や成形機への貼り付き防止の観点では、ヒートシール層が熱で溶融しにくいほど好ましい。すなわち、前者と後者はトレードオフの関係にあるといえる。本実施形態では、耐水性層が少なくとも上記範囲の2つの融点を有し、かつ、特定の樹脂を含有することにより、熱による溶融の程度が適度なものとなる。これにより、ヒートシール性(特に、紙コップ成形時のサイドシール性)を確保しつつ、巻取り時のブロッキングが生じにくい(すなわち耐ブロッキング性に優れる)とともに、ヒートシール時の成形機(マンドレル)への貼り付きが抑制され、成形性に優れる耐水性紙が得られたと考えられる。
また、紙基材と耐水性層との間に顔料含有層を有し、さらに、耐水性層の片面あたりの塗工量を3.0g/m2以上とすることにより、耐水性およびヒートシール性に優れる耐水性紙が得られたと考えられる。
なお、本発明の効果は上記メカニズムによって制限されるものではない。
以下、本実施形態についてさらに詳細に説明する。
[Waterproof paper]
The water-resistant paper of this embodiment is a water-resistant paper having a water-resistant layer on the uppermost layer of at least one surface of a paper base material, the water-resistant layer having at least two melting points, and the first The melting point is 75°C or more and less than 100°C, the second melting point is 100°C or more and less than 120°C, and the water-resistant layer is composed of an ethylene-(meth)acrylic acid copolymer and ethylene and an unsaturated material other than ethylene. The mass ratio of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene (ethylene-(meth)acrylic acid copolymer) in the water-resistant layer ) acrylic acid copolymer/copolymer of ethylene and unsaturated hydrocarbon other than ethylene) is 50/50 or more and 90/10 or less, and the coating amount per one side of the water-resistant layer is 3.0 g/ m 2 or more, and has a pigment coating layer containing a pigment and a binder between the paper base material and the water-resistant layer.
According to the embodiment, a water-resistant paper that has excellent water resistance, blocking resistance, moldability, and heat-sealability (particularly side-sealability when forming a paper cup), and a paper made using the water-resistant paper A packaging container can be provided.
Although the detailed reason for the above-mentioned effects is unknown, some of them are thought to be as follows. Generally, from the viewpoint of heat-sealing properties, it is preferable that the heat-sealing layer melts easily with heat. On the other hand, from the viewpoint of suppressing blocking during winding and preventing sticking to a molding machine, it is preferable that the heat seal layer is less likely to melt due to heat. In other words, the former and the latter can be said to be in a trade-off relationship. In this embodiment, the water-resistant layer has at least two melting points within the above range and contains a specific resin, so that the degree of melting due to heat is appropriate. This ensures heat-sealability (especially side-sealability during paper cup molding), prevents blocking during winding (that is, excellent blocking resistance), and allows the molding machine (mandrel) during heat-sealing to be It is thought that a water-resistant paper with excellent moldability and suppressed adhesion to the paper was obtained.
In addition, by having a pigment-containing layer between the paper base material and the water-resistant layer, and by setting the coating amount per side of the water-resistant layer to 3.0 g/m2 or more , water resistance and heat sealability are improved. It is thought that a water-resistant paper with excellent properties was obtained.
Note that the effects of the present invention are not limited to the above mechanism.
This embodiment will be described in more detail below.
本明細書中、「X~Y」で表される数値範囲は、Xを下限値、Yを上限値として含む数値範囲を意味する。数値範囲が段階的に記載されている場合、各数値範囲の上限および下限は任意に組合わせることができる。また、「(メタ)アクリル」は、アクリルおよびメタクリルの両方を含む総称である。 In this specification, the numerical range represented by "X to Y" means a numerical range including X as the lower limit and Y as the upper limit. When numerical ranges are described in stages, the upper and lower limits of each numerical range can be combined arbitrarily. Furthermore, "(meth)acrylic" is a generic term that includes both acrylic and methacrylic.
<紙基材>
本実施形態の耐水性紙を構成する紙基材は、単層構成であっても、多層構成であってもよい。多層紙である場合、紙層の層数は、特に制限されないが、例えば、好ましくは3層以上、より好ましくは4層以上、さらに好ましくは5層以上である。紙層を3層以上とすることで、所望の坪量および紙厚を実現できる他、各層の坪量、フリーネス等を調整して、耐水性紙の物性を所望の範囲に調整することができる。紙層の層数の上限は、特に限定されないが、好ましくは7層以下、より好ましくは6層以下である。
<Paper base material>
The paper base material constituting the waterproof paper of this embodiment may have a single layer structure or a multilayer structure. In the case of multilayer paper, the number of paper layers is not particularly limited, but is, for example, preferably 3 or more layers, more preferably 4 or more layers, even more preferably 5 or more layers. By having three or more paper layers, the desired basis weight and paper thickness can be achieved, and by adjusting the basis weight, freeness, etc. of each layer, the physical properties of the water-resistant paper can be adjusted to the desired range. . The upper limit of the number of paper layers is not particularly limited, but is preferably 7 layers or less, more preferably 6 layers or less.
紙基材を構成するパルプとしては、広葉樹晒クラフトパルプ(LBKP)、針葉樹晒クラフトパルプ(NBKP)等の化学パルプ;砕木パルプ(GP)、加圧式砕木パルプ(PGW)、リファイナーメカニカルパルプ(RMP)、サーモメカニカルパルプ(TMP)、ケミサーモメカニカルパルプ(CTMP)、ケミメカニカルパルプ(CMP)、ケミグランドパルプ(CGP)等の機械パルプ;古紙パルプ;ケナフ、バガス、竹、コットン等の非木材繊維パルプ;合成パルプ等が挙げられる。これらのパルプは1種を単独で用いてもよく、2種以上を組合わせて用いてもよい。中でも、LBKPとNBKPとを併用することが好ましい。 Pulps constituting the paper base material include chemical pulps such as hardwood bleached kraft pulp (LBKP) and softwood bleached kraft pulp (NBKP); groundwood pulp (GP), pressurized groundwood pulp (PGW), and refiner mechanical pulp (RMP). , thermomechanical pulp (TMP), chemi-thermomechanical pulp (CTMP), chem-mechanical pulp (CMP), chemi-ground pulp (CGP), etc.; waste paper pulp; non-wood fiber pulp such as kenaf, bagasse, bamboo, cotton, etc. ; Examples include synthetic pulp. These pulps may be used alone or in combination of two or more. Among these, it is preferable to use LBKP and NBKP in combination.
紙基材を構成するパルプ全量に対する針葉樹晒クラフトパルプ(NBKP)の含有量は、成形性、平滑性および耐水性の観点から、好ましくは5質量%以上70質量%以下であり、より好ましくは10質量%以上、さらに好ましくは20質量%以上、よりさらに好ましくは30質量%以上であり、そして、より好ましくは60質量%以下、さらに好ましくは55質量%以下、よりさらに好ましくは50質量%以下である。 The content of bleached softwood kraft pulp (NBKP) with respect to the total amount of pulp constituting the paper base material is preferably 5% by mass or more and 70% by mass or less, more preferably 10% by mass or less, from the viewpoint of moldability, smoothness, and water resistance. % by mass or more, more preferably 20% by mass or more, even more preferably 30% by mass or more, and more preferably 60% by mass or less, still more preferably 55% by mass or less, even more preferably 50% by mass or less. be.
紙基材を構成するパルプ全量に対する広葉樹晒クラフトパルプ(LBKP)の含有量は、成形性、平滑性および耐水性の観点から、好ましくは30質量%以上95質量%以下であり、より好ましくは40質量%以上、さらに好ましくは45質量%以上、よりさらに好ましくは50質量%以上であり、そして、より好ましくは90質量%以下、さらに好ましくは80質量%以下、よりさらに好ましくは70質量%以下である。 The content of hardwood bleached kraft pulp (LBKP) with respect to the total amount of pulp constituting the paper base material is preferably 30% by mass or more and 95% by mass or less, more preferably 40% by mass or less, from the viewpoint of moldability, smoothness, and water resistance. At least 45% by mass, even more preferably at least 50% by mass, and more preferably at most 90% by mass, even more preferably at most 80% by mass, even more preferably at most 70% by mass. be.
パルプの叩解度は、特に限定するものではないが、紙基材を構成する原料パルプのカナダ標準濾水度(CSF)として、好ましくは200mL以上800mL以下であり、より好ましくは350mL以上、さらに好ましくは400mL以上であり、そして、より好ましくは750mL以下、さらに好ましくは700mL以下である。パルプのCSFが前記範囲内であれば、包装容器として必要な紙力が得られやすい。CSFは、JIS P 8121-2:2012「パルプ-ろ水度試験方法-第2部:カナダ標準ろ水度法」に従って測定される。
包装容器用の耐水性紙として適切な紙力を得る観点から、LBKPのカナダ標準ろ水度(CSF)は、好ましくは310mL以上500mL以下であり、より好ましくは360mL以上、さらに好ましくは380mL以上、特に好ましくは410mL以上であり、そして、より好ましくは480mL以下であり、470mL以下であってもよい。
包装容器用の耐水性紙として適切な紙力を得る観点から、NBKPのカナダ標準ろ水度(CSF)は、好ましくは500mL以上700mL以下であり、より好ましくは520mL以上、さらに好ましくは550mL以上であり、そして、より好ましくは680mL以下であり、660mL以下であってもよい。
カナダ標準ろ水度は、JIS P 8121-2:2012「パルプ-ろ水度試験方法-第2部:カナダ標準ろ水度法」に従って測定される。
紙基材を構成するパルプとしてLBKPとNBKPとを併用し、かつ、それぞれのカナダ標準ろ水度(CSF)が上記の範囲であることが好ましい。
The freeness of the pulp is not particularly limited, but it is preferably 200 mL or more and 800 mL or less, more preferably 350 mL or more, and even more preferably is 400 mL or more, and more preferably 750 mL or less, still more preferably 700 mL or less. If the CSF of the pulp is within the above range, it is easy to obtain the paper strength necessary for a packaging container. CSF is measured according to JIS P 8121-2:2012 "Pulp - Freeness Test Method - Part 2: Canadian Standard Freeness Method".
From the viewpoint of obtaining appropriate paper strength as water-resistant paper for packaging containers, the Canadian standard freeness (CSF) of LBKP is preferably 310 mL or more and 500 mL or less, more preferably 360 mL or more, and even more preferably 380 mL or more. It is particularly preferably 410 mL or more, and more preferably 480 mL or less, and may be 470 mL or less.
From the viewpoint of obtaining appropriate paper strength as water-resistant paper for packaging containers, the Canadian Standard Freeness (CSF) of NBKP is preferably 500 mL or more and 700 mL or less, more preferably 520 mL or more, and still more preferably 550 mL or more. Yes, and more preferably 680 mL or less, and may be 660 mL or less.
Canadian standard freeness is measured according to JIS P 8121-2:2012 "Pulp - Freeness test method - Part 2: Canadian standard freeness method".
It is preferable that LBKP and NBKP are used together as the pulp constituting the paper base material, and that the Canadian standard freeness (CSF) of each is within the above range.
紙基材への添加剤としては、例えばpH調整剤(炭酸水素ナトリウム、水酸化ナトリウム等)、乾燥紙力増強剤(ポリアクリルアミド、澱粉等)、湿潤紙力増強剤(ポリアミドポリアミンエピクロロヒドリン樹脂、メラミン-ホルムアルデヒド樹脂、尿素-ホルムアルデヒド樹脂のいずれか)、内添サイズ剤(ロジン系、アルキルケテンダイマー等)、濾水歩留り向上剤、消泡剤、填料(炭酸カルシウム、タルク等)、染料、定着剤(硫酸バンド)等が挙げられる。これらの添加剤は1種を単独で用いてもよく、2種以上を組合わせて用いてもよい。なお、内添サイズ剤と、湿潤紙力増強剤とを併用すると、紙基材の耐水性が向上するので好ましい。添加剤の含有量は、特に限定されず、通常用いられている範囲であってよい。 Examples of additives to paper base materials include pH adjusters (sodium bicarbonate, sodium hydroxide, etc.), dry paper strength agents (polyacrylamide, starch, etc.), wet paper strength agents (polyamide polyamine epichlorohydrin, etc.). resin, melamine-formaldehyde resin, urea-formaldehyde resin), internal sizing agent (rosin type, alkyl ketene dimer, etc.), drainage retention improver, antifoaming agent, filler (calcium carbonate, talc, etc.), dye , a fixing agent (sulfuric acid band), and the like. These additives may be used alone or in combination of two or more. Note that it is preferable to use the internal sizing agent and the wet paper strength enhancer together, since this improves the water resistance of the paper base material. The content of the additive is not particularly limited, and may be within a commonly used range.
紙基材の坪量は、特に限定されるものではないが、例えば包装容器、好ましくは食品容器、より好ましくは紙コップ用途であれば、包装容器としての紙力を得る観点および成形性の観点から、好ましくは150g/m2以上500g/m2以下であり、より好ましくは180g/m2以上、さらに好ましくは200g/m2以上、よりさらに好ましくは220g/m2以上であり、そして、より好ましくは430g/m2以下、さらに好ましくは380g/m2以下、よりさらに好ましくは330g/m2以下、一層好ましくは280g/m2以下、特に好ましくは250g/m2以下である。紙基材の坪量は、JIS P 8124:2011に準拠して測定される。 The basis weight of the paper base material is not particularly limited, but for example, if it is used for packaging containers, preferably food containers, more preferably paper cups, the basis weight of the paper base material is determined from the viewpoint of obtaining paper strength as a packaging container and from the viewpoint of formability. , preferably 150 g/m 2 or more and 500 g/m 2 or less, more preferably 180 g/m 2 or more, even more preferably 200 g/m 2 or more, even more preferably 220 g/m 2 or more, and even more It is preferably 430 g/m 2 or less, more preferably 380 g/m 2 or less, even more preferably 330 g/m 2 or less, even more preferably 280 g/m 2 or less, particularly preferably 250 g/m 2 or less. The basis weight of the paper base material is measured in accordance with JIS P 8124:2011.
紙基材の厚さは、特に限定されるものではないが、例えば包装容器、好ましくは食品容器、より好ましくは紙コップ用途であれば、包装容器としての紙力を得る観点および成形性の観点から、好ましくは150μm以上650μm以下であり、より好ましくは210μm以上、さらに好ましくは230μm以上、よりさらに好ましくは240μm以上であり、そして、より好ましくは480μm以下、さらに好ましくは410μm以下、よりさらに好ましくは380μm以下、一層好ましくは330μm以下、特に好ましくは280μm以下である。紙基材の厚さは、JIS P 8118:2014に準拠して測定される。 The thickness of the paper base material is not particularly limited, but for example, if it is used for packaging containers, preferably food containers, more preferably paper cups, the thickness of the paper base material is determined from the viewpoint of obtaining paper strength as a packaging container and from the viewpoint of formability. , preferably 150 μm or more and 650 μm or less, more preferably 210 μm or more, even more preferably 230 μm or more, even more preferably 240 μm or more, and still more preferably 480 μm or less, still more preferably 410 μm or less, and even more preferably It is 380 μm or less, more preferably 330 μm or less, particularly preferably 280 μm or less. The thickness of the paper base material is measured in accordance with JIS P 8118:2014.
紙基材の密度は、所望の強度を得る観点から、好ましくは0.4g/cm3以上1.0g/cm3以下であり、より好ましくは0.6g/cm3以上、さらに好ましくは0.7g/cm3以上であり、そして、より好ましくは0.9g/cm3以下である。紙基材の密度は、上述した測定方法により得られた、紙基材の坪量および厚さから算出される。 From the viewpoint of obtaining desired strength, the density of the paper base material is preferably 0.4 g/cm 3 or more and 1.0 g/cm 3 or less, more preferably 0.6 g/cm 3 or more, and even more preferably 0.4 g/cm 3 or more. It is 7 g/cm 3 or more, and more preferably 0.9 g/cm 3 or less. The density of the paper base material is calculated from the basis weight and thickness of the paper base material obtained by the above-mentioned measuring method.
〔紙基材の製造方法〕
紙基材を製造する方法としては、パルプを含有する紙料を抄紙する方法が挙げられる。なお、紙料は、添加剤をさらに含有してもよい。添加剤としては、例えば前記で挙げた添加剤が挙げられる。紙料は、パルプスラリーに添加剤を添加することにより調製できる。パルプスラリーは、パルプを水の存在下で叩解することにより得られる。パルプの叩解方法、叩解装置は特に限定されず、公知の叩解方法、叩解装置と同様であってよい。紙料におけるパルプの含有量は、特に限定されず、通常用いられている範囲であってよい。例えば、紙料(固形分)の総質量に対して、60質量%以上100質量%未満である。
[Manufacturing method of paper base material]
Examples of the method for manufacturing the paper base material include a method of making paper from a paper stock containing pulp. In addition, the paper stock may further contain an additive. Examples of the additive include the additives listed above. Paper stocks can be prepared by adding additives to pulp slurry. Pulp slurry is obtained by beating pulp in the presence of water. The pulp beating method and beating device are not particularly limited, and may be the same as known beating methods and beating devices. The content of pulp in the paper stock is not particularly limited, and may be within a commonly used range. For example, it is 60% by mass or more and less than 100% by mass with respect to the total mass of paper stock (solid content).
紙料の抄紙は定法により実施できる。例えば、紙料をワイヤ等に流延させ、脱水して湿紙を得て、必要に応じて複数の湿紙を重ね、この単層または多層の湿紙をプレスし、乾燥させる方法が挙げられる。このとき、複数の湿紙を重ねない場合は単層抄きの紙が得られ、複数の湿紙を重ねる場合は多層抄きの紙が得られる。複数の湿紙を重ねる際に、湿紙の表面(他の湿紙を重ねる面)に接着剤を塗布してもよい。 Paper making can be carried out using standard methods. For example, there is a method in which paper stock is cast on a wire or the like, dehydrated to obtain a wet paper, and if necessary, multiple wet papers are stacked, and this single-layer or multi-layer wet paper is pressed and dried. . At this time, if a plurality of wet papers are not stacked, a single-layer paper will be obtained, and if a plurality of wet papers are stacked, a multi-layer paper will be obtained. When stacking a plurality of wet papers, an adhesive may be applied to the surface of the wet paper (the surface on which other wet papers are stacked).
<耐水性層>
本実施形態において、耐水性紙は、紙基材の少なくとも一方の面の最上層に、耐水性層を有する。
なお、本実施形態の耐水性紙は、耐水性層を紙基材の両方の面に有していてもよい。
耐水性層は、少なくとも樹脂成分を有し、前記樹脂成分に加えて、種々の添加剤を含有していてもよい。また、耐水性層は、少なくとも前記樹脂成分を含有する塗工液を紙基材に塗工することで形成することが好ましく、また、前記塗工液が水系塗工液であることが好ましい。
<Water resistant layer>
In this embodiment, the water-resistant paper has a water-resistant layer on the top layer of at least one side of the paper base material.
Note that the water-resistant paper of this embodiment may have water-resistant layers on both sides of the paper base material.
The water-resistant layer has at least a resin component, and may contain various additives in addition to the resin component. Further, the water-resistant layer is preferably formed by coating a paper base material with a coating liquid containing at least the resin component, and it is also preferable that the coating liquid is a water-based coating liquid.
〔融点〕
耐水性層は、融点を少なくとも2点有する。耐水性層は、融点を2点以上有すればよく、3点以上の融点を有していてもよいが、2点の融点を有することが好ましい。
1つ目の融点は、75℃以上100℃未満であり、ヒートシール性向上の観点ならびに耐ブロッキング性および成形性の観点から、好ましくは78℃以上、より好ましくは80℃以上、さらに好ましくは82℃以上であり、そして、好ましくは96℃以下、より好ましくは92℃以下、さらに好ましくは90℃以下である。
また、2つ目の融点は、同様の観点から、100℃以上120℃以下であり、好ましくは105℃以上、より好ましくは108℃以上、さらに好ましくは110℃以上であり、そして、好ましくは118℃以下、より好ましくは116℃以下、さらに好ましくは114℃以下である。
なお、上述したように、耐水性層が75℃以上100℃未満の融点と、100℃以上120℃以下の少なくとも2つの融点を有していればよく、上記の温度範囲に該当する複数の融点を有していてもよく、また、上記の融点に該当しない融点をさらに有していてもよい。
[Melting point]
The water-resistant layer has at least two melting points. The water-resistant layer only needs to have a melting point of two or more points, and may have a melting point of three or more points, but preferably has a melting point of two points.
The first melting point is 75°C or higher and lower than 100°C, and from the viewpoint of improving heat sealability, blocking resistance, and moldability, it is preferably 78°C or higher, more preferably 80°C or higher, and even more preferably 82°C or higher. ℃ or higher, and preferably 96℃ or lower, more preferably 92℃ or lower, and still more preferably 90℃ or lower.
Further, from the same viewpoint, the second melting point is 100°C or more and 120°C or less, preferably 105°C or more, more preferably 108°C or more, even more preferably 110°C or more, and preferably 118°C or more. The temperature is preferably 116°C or lower, more preferably 114°C or lower.
As mentioned above, it is sufficient that the water-resistant layer has at least two melting points, one of 75°C or more and less than 100°C and one of 100°C or more and 120°C or less, and multiple melting points that fall within the above temperature range are sufficient. It may have a melting point that does not correspond to the above melting point.
耐水性層の融点は、以下の方法により測定される。
具体的には、耐水性紙の耐水性層が設けられた面から、剃刀を用いて耐水性層のみを薄く削り取る。削り取った耐水性層約5mgをアルミニウム製パンに封入し、示差走査熱量計(株式会社日立ハイテクサイエンス製、NEXTA DSC600)を用いて測定する。窒素雰囲気下で30℃から150℃まで10℃/分で昇温(ファーストラン)したのち、30℃まで10℃/分で冷却し、再度30℃から150℃まで10℃/分で昇温(セカンドラン)する。セカンドランの吸熱ピーク温度を読み取り、融点とする。本明細書中、「耐水性層が融点を少なくとも2点有する」とは、耐水性層を上記測定に供した際に、少なくとも2つの吸熱ピークが観察されることを意味する。
なお、後述するように、融点の異なる2つ以上の樹脂を含有することにより、耐水性層が複数の融点を有する場合には、使用した樹脂の融点で近似してもよい。
The melting point of the water-resistant layer is measured by the following method.
Specifically, only a thin layer of the water-resistant layer is scraped off using a razor from the surface of the water-resistant paper on which the water-resistant layer is provided. About 5 mg of the scraped water-resistant layer is sealed in an aluminum pan, and measured using a differential scanning calorimeter (NEXTA DSC600, manufactured by Hitachi High-Tech Science Co., Ltd.). After heating at 10°C/min from 30°C to 150°C in a nitrogen atmosphere (first run), cooling at 10°C/min to 30°C, and increasing the temperature again from 30°C to 150°C at 10°C/min (first run). second run). Read the endothermic peak temperature of the second run and use it as the melting point. As used herein, "the water-resistant layer has at least two melting points" means that at least two endothermic peaks are observed when the water-resistant layer is subjected to the above measurement.
In addition, as described later, when the water-resistant layer has a plurality of melting points by containing two or more resins having different melting points, the melting point of the resin used may be used for approximation.
〔樹脂〕
耐水性層が、融点の異なる2つ以上の樹脂を含有することにより、耐水性層に複数の融点を付与する。耐水性層を、水系塗工液を紙基材に塗工することにより形成することが好ましいことから、前記樹脂は、水分散性樹脂であることが好ましい。
耐水性層に含有される樹脂としては特に限定されず、例えば、ポリカーボネート、ポリアクリロニトリル、ポリスチレン系ポリマー(例えば、スチレン-ブタジエン系共重合体)、ポリウレタン、ポリオレフィン(例えば、ポリエチレン、ポリプロピレン、ポリブタジエン、エチレンとエチレン以外の不飽和炭化水素との共重合体)、(メタ)アクリル酸系ポリマー(例えば、アクリル酸エステルや、(メタ)アクリル酸とその他の不飽和単量体との共重合体、エチレン-(メタ)アクリル酸共重合体)、エチレン-酢酸ビニル共重合体、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリ酢酸ビニル、ポリエステル、ポリアミド、ポリエーテル等の水分散性ポリマーおよびそれらの変性物が挙げられる。
これらの中で、耐水性、耐ブロッキング性、成形性およびヒートシール性に優れた耐水性紙を得る観点から、少なくともエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体を含有する。前記2つの樹脂に加え、上記例示した樹脂(例えば、エチレン-酢酸ビニル共重合体など)を含有していてもよい。
〔resin〕
The water-resistant layer contains two or more resins having different melting points, thereby imparting a plurality of melting points to the water-resistant layer. Since it is preferable to form the water-resistant layer by coating a paper base material with an aqueous coating liquid, the resin is preferably a water-dispersible resin.
The resin contained in the water-resistant layer is not particularly limited, and examples include polycarbonate, polyacrylonitrile, polystyrene polymers (e.g., styrene-butadiene copolymer), polyurethane, polyolefins (e.g., polyethylene, polypropylene, polybutadiene, ethylene). copolymers of (meth)acrylic acid and unsaturated hydrocarbons other than ethylene), (meth)acrylic acid polymers (e.g., acrylic esters, copolymers of (meth)acrylic acid and other unsaturated monomers, ethylene -(meth)acrylic acid copolymer), ethylene-vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, polyester, polyamide, polyether, and their modified products. It will be done.
Among these, from the viewpoint of obtaining water-resistant paper with excellent water resistance, blocking resistance, moldability, and heat sealability, at least ethylene-(meth)acrylic acid copolymer and ethylene and unsaturated hydrocarbons other than ethylene are used. Contains a copolymer with In addition to the above two resins, it may contain the resins exemplified above (eg, ethylene-vinyl acetate copolymer, etc.).
(エチレン-(メタ)アクリル酸共重合体)
本実施形態において、耐水性層は、エチレン-(メタ)アクリル酸共重合体(以下、共重合体Aとも称する)を含有する。エチレン-(メタ)アクリル酸共重合体は、主に1つ目の融点に寄与すると考えられる。
ここで、エチレン-(メタ)アクリル酸共重合体は、アイオノマーとして配合されていてもよい。なお、「アイオノマーとして配合される」とは、少なくとも耐水性層を作製する際に、その原料としてアイオノマーが使用されていることを意味し、製造後においてアイオノマーの形態が維持されていなくてもよく、従って耐水性層がアイオノマーの形態で樹脂を含有していなくてもよい。
アイオノマーとは、高分子を陽イオンで中和したものである。すなわち、エチレン-(メタ)アクリル酸共重合体を陽イオンで中和した樹脂は、全てアイオノマーに該当する。陽イオンとしては、金属イオンの他、アンモニウムイオン(NH4
+)、有機アンモニウムイオンが例示される。金属イオンとしては、リチウムイオン(Li+)、ナトリウムイオン(Na+)、カリウムイオン(K+)等のアルカリ金属イオン、マグネシウムイオン(Mg2+)、カルシウムイオン(Ca2+)等のアルカリ土類金属イオン、亜鉛イオン(Zn2+)、銅イオン(Cu2+)等の遷移金属イオン等が例示される。これらの中でも、入手容易性等の観点から、金属イオンとしては、ナトリウムイオンを含むことが好ましい。
エチレンと、(メタ)アクリル酸との共重合比は、所望の融点が得られるように、適宜選択すればよいが、エチレン-(メタ)アクリル酸共重合体中のエチレンに由来する構成単位の含有量は、好ましくは50質量%以上95質量%以下であり、より好ましくは60質量%以上、さらに好ましくは65質量%以上であり、そして、より好ましくは90質量%以下、さらに好ましくは85質量%以下である。エチレン-(メタ)アクリル酸共重合体中のエチレンに由来する構成単位の含有量は、例えば13C-NMR分析によって確認することができる。
(Ethylene-(meth)acrylic acid copolymer)
In this embodiment, the water-resistant layer contains an ethylene-(meth)acrylic acid copolymer (hereinafter also referred to as copolymer A). It is thought that the ethylene-(meth)acrylic acid copolymer mainly contributes to the first melting point.
Here, the ethylene-(meth)acrylic acid copolymer may be blended as an ionomer. Note that "blended as an ionomer" means that the ionomer is used as a raw material at least when producing the water-resistant layer, and the form of the ionomer does not need to be maintained after production. Therefore, the water-resistant layer does not need to contain resin in the form of an ionomer.
Ionomers are polymers neutralized with cations. That is, all resins obtained by neutralizing ethylene-(meth)acrylic acid copolymers with cations fall under the category of ionomers. Examples of cations include metal ions, ammonium ions (NH 4 + ), and organic ammonium ions. Examples of metal ions include alkali metal ions such as lithium ion (Li + ), sodium ion (Na + ), and potassium ion (K + ), and alkaline earth metals such as magnesium ion (Mg 2+ ) and calcium ion (Ca 2+ ). ions, transition metal ions such as zinc ions (Zn 2+ ), copper ions (Cu 2+ ), and the like. Among these, from the viewpoint of availability and the like, it is preferable that the metal ions include sodium ions.
The copolymerization ratio of ethylene and (meth)acrylic acid may be appropriately selected so as to obtain the desired melting point. The content is preferably 50% by mass or more and 95% by mass or less, more preferably 60% by mass or more, even more preferably 65% by mass or more, and more preferably 90% by mass or less, even more preferably 85% by mass. % or less. The content of structural units derived from ethylene in the ethylene-(meth)acrylic acid copolymer can be confirmed, for example, by 13 C-NMR analysis.
エチレン-(メタ)アクリル酸共重合体としては、市販されている製品を使用してもよく、例えば、マイケルマンジャパン合同会社製のMP498345N、MP4983R、MP4990R、MFHS1279、201103PX.S、住友精化株式会社製のザイクセン(登録商標)A、ザイクセン(登録商標)AC、三井化学株式会社製のケミパールシリーズ(S100、S300、S500)、ヘンケルジャパン株式会社製のBC-212F、丸芳化学株式会社製のMYE-30ER、MYE-30MAZ、デュポン社製のサーリンシリーズ、三井・ダウポリケミカル株式会社製のハイミランシリーズ、ダウケミカルジャパン株式会社製のHYPOD2000、RHOBARR320、東邦化学工業株式会社製のハイテックSC-100、中央理化工業株式会社製のアクアテックスAC-3100が例示される。 As the ethylene-(meth)acrylic acid copolymer, commercially available products may be used, such as MP498345N, MP4983R, MP4990R, MFHS1279, 201103PX. S, Zaixen (registered trademark) A manufactured by Sumitomo Seika Co., Ltd., Zaixen (registered trademark) AC, Chemipearl series (S100, S300, S500) manufactured by Mitsui Chemicals Co., Ltd., BC-212F manufactured by Henkel Japan Co., Ltd. MYE-30ER, MYE-30MAZ manufactured by Maruyoshi Chemical Co., Ltd., Surlyn series manufactured by DuPont, Hymilan series manufactured by Mitsui Dow Polychemical Co., Ltd., HYPOD2000, RHOBARR320 manufactured by Dow Chemical Japan Co., Ltd., Toho Chemical Co., Ltd. Examples include Hitech SC-100 manufactured by the company and Aquatex AC-3100 manufactured by Chuo Rika Kogyo Co., Ltd.
エチレン-(メタ)アクリル酸共重合体の融点は、耐水性およびヒートシール性向上の観点ならびに耐ブロッキング性および成形性の観点から、好ましくは75℃以上100℃未満であり、より好ましくは78℃以上、さらに好ましくは80℃以上、よりさらに好ましくは82℃以上であり、そして、より好ましくは96℃以下、さらに好ましくは92℃以下、よりさらに好ましくは90℃以下である。 The melting point of the ethylene-(meth)acrylic acid copolymer is preferably 75°C or higher and lower than 100°C, more preferably 78°C, from the viewpoint of improving water resistance and heat sealability, as well as blocking resistance and moldability. Above, the temperature is more preferably 80°C or higher, even more preferably 82°C or higher, and more preferably 96°C or lower, even more preferably 92°C or lower, even more preferably 90°C or lower.
(エチレンとエチレン以外の不飽和炭化水素との共重合体)
本実施形態において、耐水性層は、樹脂として、上記エチレン-(メタ)アクリル酸共重合体とともに、エチレンとエチレン以外の不飽和炭化水素との共重合体(以下、共重合体Bとも称する)を含有する。エチレンとエチレン以外の不飽和炭化水素との共重合体は、主に2つ目の融点に寄与すると考えられる。
エチレン以外の不飽和炭化水素は、分子中に不飽和二重結合を1つ有するモノオレフィンであってもよく、2つ有するジオレフィン、3つ有するトリエン、4つ有するテトラエンであってもよい。また、共役二重結合を有していてもよい。
これらの中でも、耐水性、耐ブロッキング性、成形性およびヒートシール性の観点から、エチレン以外の不飽和炭化水素は、炭素数4以上20以下のα-オレフィンを含むことが好ましく、炭素数6以上16以下のα-オレフィンを含むことがより好ましく、炭素数6以上12以下のα-オレフィンを含むことがさらに好ましい。
エチレン以外の不飽和炭化水素の種類、およびエチレンとエチレン以外の不飽和炭化水素の共重合比は、融点が所望の範囲となるように、適宜選択すればよいが、エチレンとエチレン以外の不飽和炭化水素との共重合体中のエチレンに由来する構成単位の含有量は、好ましくは50質量%以上95質量%以下であり、より好ましくは60質量%以上、さらに好ましくは65質量%以上、よりさらに好ましくは68質量%以上であり、そして、より好ましくは90質量%以下、さらに好ましくは88質量%以下である。エチレンとエチレン以外の不飽和炭化水素との共重合体中のエチレンに由来する構成単位の含有量は、例えば13C-NMR分析によって確認することができる。
(Copolymer of ethylene and unsaturated hydrocarbon other than ethylene)
In this embodiment, the water-resistant layer uses a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene (hereinafter also referred to as copolymer B) in addition to the ethylene-(meth)acrylic acid copolymer as the resin. Contains. It is believed that the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene mainly contributes to the second melting point.
The unsaturated hydrocarbon other than ethylene may be a monoolefin having one unsaturated double bond in the molecule, a diolefin having two unsaturated double bonds, a triene having three bonds, or a tetraene having four bonds. Moreover, it may have a conjugated double bond.
Among these, from the viewpoint of water resistance, blocking resistance, moldability, and heat sealability, the unsaturated hydrocarbon other than ethylene preferably contains an α-olefin having 4 or more and 20 or less carbon atoms, and 6 or more carbon atoms. It is more preferable to include an α-olefin having 16 or less carbon atoms, and even more preferably an α-olefin having 6 or more and 12 or less carbon atoms.
The type of unsaturated hydrocarbon other than ethylene and the copolymerization ratio of ethylene and unsaturated hydrocarbon other than ethylene may be selected appropriately so that the melting point is within the desired range. The content of structural units derived from ethylene in the copolymer with hydrocarbon is preferably 50% by mass or more and 95% by mass or less, more preferably 60% by mass or more, still more preferably 65% by mass or more, and more preferably 60% by mass or more, still more preferably 65% by mass or more. It is more preferably 68% by mass or more, more preferably 90% by mass or less, and even more preferably 88% by mass or less. The content of structural units derived from ethylene in a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene can be confirmed, for example, by 13 C-NMR analysis.
エチレンとエチレン以外の不飽和炭化水素との共重合体の融点は、ヒートシール性向上の観点ならびに耐ブロッキング性および成形性の観点から、好ましくは100℃以上120℃以下であり、より好ましくは105℃以上、さらに好ましくは108℃以上、よりさらに好ましくは110℃以上であり、そして、より好ましくは118℃以下、さらに好ましくは116℃以下、よりさらに好ましくは114℃以下である。 The melting point of the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene is preferably 100°C or more and 120°C or less, more preferably 105 The temperature is at least 108°C, more preferably at least 108°C, even more preferably at least 110°C, and more preferably at most 118°C, even more preferably at most 116°C, even more preferably at most 114°C.
エチレンとエチレン以外の不飽和炭化水素との共重合体は、市販品、合成品のいずれであってもよい。市販品の場合、例えば、DICグラフィックス株式会社製(ディックシール E-806LV)等を使用することができる。合成品の場合、公知の方法により重合すればよく、合成方法は特に限定されない。また、得られた共重合体は、公知の方法により水系媒体に分散させて使用すればよい。共重合体Aおよび共重合体Bとして、これらの混合物である市販品を使用してもよい。 The copolymer of ethylene and an unsaturated hydrocarbon other than ethylene may be either a commercially available product or a synthetic product. In the case of a commercially available product, for example, one manufactured by DIC Graphics Corporation (Dick Seal E-806LV) can be used. In the case of a synthetic product, it may be polymerized by a known method, and the synthesis method is not particularly limited. Further, the obtained copolymer may be used by dispersing it in an aqueous medium by a known method. As copolymer A and copolymer B, commercially available mixtures thereof may be used.
耐水性層は、樹脂として、少なくともエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体を含有し、エチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体の質量比(エチレン-(メタ)アクリル酸共重合体/エチレンとエチレン以外の不飽和炭化水素との共重合体)は、耐水性、耐ブロッキング性、成形性およびヒートシール性の観点から、50/50以上90/10以下であり、好ましくは60/40以上、より好ましくは70/30以上であり、そして、好ましくは85/15以下、より好ましくは80/20以下、さらに好ましくは75/25以下である。 The water-resistant layer contains, as a resin, at least an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene; The mass ratio of the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene (ethylene-(meth)acrylic acid copolymer/copolymer of ethylene and an unsaturated hydrocarbon other than ethylene) is determined by the water resistance and blocking resistance. From the viewpoint of properties, moldability and heat sealability, the ratio is 50/50 or more and 90/10 or less, preferably 60/40 or more, more preferably 70/30 or more, and preferably 85/15 or less, more Preferably it is 80/20 or less, more preferably 75/25 or less.
耐水性層はエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体を含有し、耐水性層中のエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体の含有量の合計含有量は、耐水性、耐ブロッキング性、成形性およびヒートシール性の観点から、好ましくは60質量%以上95質量%以下であり、より好ましくは65質量%以上、さらに好ましくは70質量%以上、よりさらに好ましくは75質量%以上であり、そして、より好ましくは90質量%以下、さらに好ましくは85質量%以下、よりさらに好ましくは80質量%以下である。 The water-resistant layer contains an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene. The total content of the copolymer with an unsaturated hydrocarbon other than ethylene is preferably 60% by mass or more and 95% by mass or less from the viewpoint of water resistance, blocking resistance, moldability, and heat sealability. Yes, more preferably 65% by mass or more, still more preferably 70% by mass or more, even more preferably 75% by mass or more, and still more preferably 90% by mass or less, even more preferably 85% by mass or less, even more preferably is 80% by mass or less.
エチレン-(メタ)アクリル酸共重合体の融点と、エチレンとエチレン以外の不飽和炭化水素との共重合体の融点との差異は、ヒートシール性の向上の観点ならびに耐ブロッキング性および成形性の観点から、好ましくは5℃以上40℃以下であり、より好ましくは10℃以上、さらに好ましくは15℃以上、よりさらに好ましくは20℃以上であり、そして、より好ましくは35℃以下、さらに好ましくは30℃以下である。 The difference between the melting point of the ethylene-(meth)acrylic acid copolymer and the melting point of the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene is determined from the viewpoint of improving heat sealability, blocking resistance, and moldability. From this point of view, the temperature is preferably 5°C or higher and 40°C or lower, more preferably 10°C or higher, even more preferably 15°C or higher, even more preferably 20°C or higher, and even more preferably 35°C or lower, even more preferably The temperature is below 30°C.
〔有機粒子〕
本実施形態において、耐水性層は、上記樹脂に加えて、さらにブロッキング性および成形性を向上させる観点から、有機粒子を含有してもよい。
有機粒子の融点または軟化点は、少なくとも共重合体AおよびBの融点よりも高い方が、耐水性紙の作製時および成形時に有機粒子が溶融または軟化することなく、優れたブロッキング性および成形性が得られる観点で好ましい。
有機粒子は、耐水性層用塗工液を水系塗工液とすることが好ましい観点から、水分散性の有機粒子であることが好ましい。すなわち、有機粒子は、水分散液として耐水性層用塗工液に配合されることが好ましい。また、ヒートシール性、耐水性を向上させる観点から、有機粒子の水分散液は、界面活性剤、分散剤等の使用が少ない、または使用されていないことが好ましい。
有機粒子としては、例えば、ポリエステル粒子、アクリル粒子、ポリスチレン粒子、ナイロン粒子、シリコーン粒子、ポリオレフィン粒子等が挙げられ、これらよりなる群から選択される少なくとも1種を含むことが好ましく、上記の観点から、ポリオレフィン粒子を含むことがより好ましい。
ポリオレフィン粒子を構成するポリオレフィン樹脂としては、エチレン、プロピレン、1-ブテン、1-ペンテン、1-ヘキセンなどのオレフィンの重合体を挙げることができる。これらは、1種単独で使用してもよいし、2種以上を併用してもよい。ポリオレフィン樹脂は、上記例示したオレフィンの単独重合体であってもよいし、共重合体であってもよい。また、ポリオレフィン樹脂は変性されていてもよい。なお、変性としては、例えば、アニオン変性、カチオン変性などが例示され、変性による水への分散性が向上したポリオレフィン粒子を使用することも好ましい。
ポリオレフィン粒子は、ポリエチレン粒子、ポリプロピレン粒子、およびプロピレン-エチレン共重合体樹脂粒子よりなる群から選択される少なくとも1種を含むことがより好ましく、ポリエチレン粒子およびポリプロピレン粒子の2種を併用してもよい。
ポリエチレンは、高密度ポリエチレンおよび低密度ポリエチレンの少なくとも1種であってもよく、ポリプロピレンは高密度ポリプロピレンおよび低密度ポリプロピレンの少なくとも1種であってもよく、特に限定されない。また、前記ポリエチレンおよび前記ポリプロピレンは、上述のように変性されていてもよい。
[Organic particles]
In this embodiment, the water-resistant layer may contain organic particles in addition to the resin described above, from the viewpoint of further improving blocking properties and moldability.
If the melting point or softening point of the organic particles is at least higher than the melting points of copolymers A and B, the organic particles will not melt or soften during the production and molding of waterproof paper, resulting in excellent blocking properties and moldability. This is preferable from the viewpoint of obtaining the following.
The organic particles are preferably water-dispersible organic particles from the viewpoint that the coating liquid for the water-resistant layer is preferably a water-based coating liquid. That is, the organic particles are preferably blended into the water-resistant layer coating solution as an aqueous dispersion. Further, from the viewpoint of improving heat sealability and water resistance, it is preferable that the aqueous dispersion of organic particles contains little or no surfactant, dispersant, or the like.
Examples of the organic particles include polyester particles, acrylic particles, polystyrene particles, nylon particles, silicone particles, polyolefin particles, etc., and it is preferable to include at least one selected from the group consisting of these particles. , more preferably contains polyolefin particles.
Examples of the polyolefin resin constituting the polyolefin particles include polymers of olefins such as ethylene, propylene, 1-butene, 1-pentene, and 1-hexene. These may be used alone or in combination of two or more. The polyolefin resin may be a homopolymer or a copolymer of the olefins listed above. Moreover, the polyolefin resin may be modified. Examples of modification include anionic modification and cationic modification, and it is also preferable to use polyolefin particles whose dispersibility in water has been improved by modification.
The polyolefin particles more preferably contain at least one selected from the group consisting of polyethylene particles, polypropylene particles, and propylene-ethylene copolymer resin particles, and two types of polyethylene particles and polypropylene particles may be used in combination. .
Polyethylene may be at least one of high-density polyethylene and low-density polyethylene, and polypropylene may be at least one of high-density polypropylene and low-density polypropylene, and is not particularly limited. Further, the polyethylene and the polypropylene may be modified as described above.
有機粒子の形状は特に限定されず、球状、楕円体状、多角体形(多角錘状、正方体状、直方体状など)、板状、棒状、不定形状などであってもよいが、球状であることが好ましい。ここで、球状とは、真球状および略真球状(例えば、アスペクト比0.9~1.1)を含む。
有機粒子の平均粒径は、耐ブロッキング性および成形性の観点、ならびにヒートシール性維持の観点から、好ましくは4μm以上100μm以下であり、より好ましくは6μm以上、さらに好ましくは8μm以上であり、そして、より好ましくは60μm以下、さらに好ましくは40μm以下、よりさらに好ましくは30μm以下、特に好ましくは15μm以下である。
なお、有機粒子の平均粒径が耐水性層の膜厚よりも大きいか、同程度であると、塗膜表面に凹凸が形成され、その結果、耐ブロッキング性に優れ、また、成形時のマンドレルへの貼り付きが抑制され、成形性が向上する。有機粒子の平均粒径は、好ましくは耐水性層の膜厚の0.8倍以上7倍以下、より好ましくは0.9倍以上5倍以下、さらに好ましくは0.9倍以上2.5倍以下、より一層好ましくは0.9倍以上1.5倍以下である。この際、耐水性層の膜厚は、好ましくは2μm以上20μm以下であり、より好ましくは3μm以上、さらに好ましくは4μm以上であり、そして、より好ましくは15μm以下、さらに好ましくは12μm以下である。
有機粒子の平均粒径は、レーザー回折法の原理によるレーザー回折式粒度分布測定装置やコールカウンター法により測定される。
The shape of the organic particles is not particularly limited, and may be spherical, ellipsoidal, polygonal (polygonal pyramid, square, rectangular, etc.), plate-shaped, rod-shaped, irregular shape, etc., but must be spherical. is preferred. Here, spherical shape includes true spherical shape and approximately true spherical shape (for example, aspect ratio 0.9 to 1.1).
The average particle diameter of the organic particles is preferably 4 μm or more and 100 μm or less, more preferably 6 μm or more, and still more preferably 8 μm or more, from the viewpoint of blocking resistance and moldability, and maintaining heat sealability. , more preferably 60 μm or less, still more preferably 40 μm or less, even more preferably 30 μm or less, particularly preferably 15 μm or less.
Note that if the average particle size of the organic particles is larger than or about the same as the thickness of the water-resistant layer, unevenness will be formed on the coating surface, resulting in excellent blocking resistance, and This suppresses sticking to the surface and improves moldability. The average particle size of the organic particles is preferably 0.8 times or more and 7 times or less, more preferably 0.9 times or more and 5 times or less, and even more preferably 0.9 times or more and 2.5 times the thickness of the water-resistant layer. Hereinafter, it is even more preferably 0.9 times or more and 1.5 times or less. At this time, the thickness of the water-resistant layer is preferably 2 μm or more and 20 μm or less, more preferably 3 μm or more, even more preferably 4 μm or more, and still more preferably 15 μm or less, and still more preferably 12 μm or less.
The average particle size of the organic particles is measured by a laser diffraction type particle size distribution measuring device based on the principle of laser diffraction method or by a call counter method.
耐水性層中の有機粒子の含有量は、耐ブロッキング性の観点およびヒートシール性の観点から、好ましくは0.5質量%以上40質量%以下であり、より好ましくは1.0質量%以上、さらに好ましくは3.0質量%以上であり、そして、より好ましくは35質量%以下、さらに好ましくは25質量%以下、よりさらに好ましくは15質量%以下、一層好ましくは10質量%以下である。 The content of organic particles in the water-resistant layer is preferably 0.5% by mass or more and 40% by mass or less, more preferably 1.0% by mass or more, from the viewpoint of blocking resistance and heat sealability. It is more preferably 3.0% by mass or more, more preferably 35% by mass or less, even more preferably 25% by mass or less, even more preferably 15% by mass or less, even more preferably 10% by mass or less.
〔他の成分〕
耐水性層は、上述した樹脂に加えて、他の成分を含有していてもよく、例えば、中和剤であるアミン系添加剤(アミノメチルプロパノール、ジメチルアミノメチルプロパノール、ジメチルアミノエタノール、ジエチルアミノエタノールなど)、高級脂肪酸(オレイン酸、ステアリン酸、パルミチン酸など)、タレ止め剤・沈降防止剤、消泡剤、粘度調整剤、レベリング剤、湿潤剤、分散剤、顔料、着色染料等の着色剤等が例示される。耐水性層中の他の成分の含有量は、発明の効果を損なわない範囲内であれば、特に制限されない。
[Other ingredients]
The water-resistant layer may contain other components in addition to the above-mentioned resins, such as amine additives that are neutralizing agents (aminomethylpropanol, dimethylaminomethylpropanol, dimethylaminoethanol, diethylaminoethanol, etc.). ), higher fatty acids (oleic acid, stearic acid, palmitic acid, etc.), anti-sagging agents/anti-settling agents, antifoaming agents, viscosity modifiers, leveling agents, wetting agents, dispersants, pigments, colorants such as colored dyes, etc. etc. are exemplified. The content of other components in the water-resistant layer is not particularly limited as long as it does not impair the effects of the invention.
耐水性層は、上記樹脂を含有する耐水性層用塗工液を調製し、これを、紙基材の少なくとも一方の面に塗工することにより得られる。
耐水性層用塗工液を塗工する方法としては、特に限定されず、一般に使用されている塗工装置から適宜選択して使用すればよい。例えば、エアナイフコーター、ブレードコーター、グラビアコーター、ロッドブレードコーター、ロールコーター、リバースロールコーター、バーコーター、カーテンコーター、ダイスロットコーター、チャンプレックスコーター、メータリングブレード式のサイズプレスコーター、ショートドウェルコーター、スプレーコーター、ゲートロールコーター、リップコーター等の公知の各種塗工装置が挙げられる。
The water-resistant layer can be obtained by preparing a coating solution for a water-resistant layer containing the above-mentioned resin and coating it on at least one surface of the paper base material.
The method for applying the water-resistant layer coating liquid is not particularly limited, and may be appropriately selected from commonly used coating apparatuses. For example, air knife coater, blade coater, gravure coater, rod blade coater, roll coater, reverse roll coater, bar coater, curtain coater, die slot coater, champlex coater, metering blade type size press coater, short dwell coater, spray Various known coating devices such as a coater, a gate roll coater, and a lip coater can be used.
〔耐水性層の好ましい態様〕
本実施形態の耐水性紙は、紙基材の少なくとも一方の面の最上層に耐水性層を有していればよく、紙基材の両面に有することも好ましい。
耐水性層を両面に有することにより、例えば、結露が生じるような用途(例えば、冷水用紙コップ等)にも好適に適用可能となる。
[Preferred embodiment of water-resistant layer]
The water-resistant paper of this embodiment only needs to have a water-resistant layer on the uppermost layer of at least one side of the paper base material, and preferably on both sides of the paper base material.
By having water-resistant layers on both sides, it can be suitably applied, for example, to applications where dew condensation occurs (for example, cold water paper cups, etc.).
耐水性紙は、少なくとも一方の面の最上層に耐水性層を有する。紙基材の最上層に耐水性層を有することにより、耐水性およびヒートシール性が付与されるともに、耐ブロッキング性を付与することができる。
耐水性層の片面あたりの塗工量は、耐水性、ヒートシール性、耐ブロッキング性および成形性に優れる耐水性層とする観点、ならびにリサイクル性の観点から、3.0g/m2以上、好ましくは3.5g/m2以上20g/m2以下であり、より好ましくは4.0g/m2以上、さらに好ましくは4.5g/m2以上であり、そして、より好ましくは16g/m2以下、さらに好ましくは12g/m2以下である。
Water-resistant paper has a water-resistant layer on the top layer on at least one side. By having a water-resistant layer on the uppermost layer of the paper base material, water resistance and heat-sealing properties can be imparted, and blocking resistance can also be imparted.
The coating amount per side of the water-resistant layer is preferably 3.0 g/m2 or more , from the viewpoint of providing a water-resistant layer with excellent water resistance, heat sealability, blocking resistance, and moldability, and from the viewpoint of recyclability. is 3.5 g/m 2 or more and 20 g/m 2 or less, more preferably 4.0 g/m 2 or more, even more preferably 4.5 g/m 2 or more, and even more preferably 16 g/m 2 or less. , more preferably 12 g/m 2 or less.
なお、耐水性層の塗工量は、以下のようにして測定してもよい。
耐水性紙を5cm×5cmサイズに切り取り、23℃50%RHで24時間調湿した後、質量を測定する。続いて、ジェネンコア社製Viscamyl flow 150(セルラーゼ)2mLをpH5の50mM酢酸緩衝液で50mLに希釈した酵素溶液に浸し、50℃で一晩反応し、パルプを分解、除去する。次いで1.0mol/Lエチレンジアミン銅(II)溶液に12時間サンプルを浸漬し、残りのパルプ分(および、顔料塗工層を有する場合は、顔料塗工層成分)を除去する。こうして得られたパルプ分、顔料分を除去したサンプルを23℃50%RHで24時間自然乾燥した後、質量を測定する。測定した質量を耐水性紙の面積で除することにより、耐水性層の塗工量が算出される。ただし、サンプルが少量で測定できない場合は、耐水性紙の断面を走査型電子顕微鏡で観察して耐水性層の厚さを決定して、これに塗工液固形分の密度を乗じて乾燥後の塗工量を算出してもよい。
In addition, the coating amount of the water-resistant layer may be measured as follows.
A piece of water-resistant paper is cut into a size of 5 cm x 5 cm, and after being conditioned at 23° C. and 50% RH for 24 hours, the mass is measured. Subsequently, 2 mL of Viscamyl flow 150 (cellulase) manufactured by Genencore is immersed in an enzyme solution diluted to 50 mL with 50 mM acetate buffer of pH 5, and reacted overnight at 50° C. to decompose and remove the pulp. Next, the sample is immersed in a 1.0 mol/L ethylenediamine copper (II) solution for 12 hours to remove the remaining pulp (and if it has a pigment coating layer, the pigment coating layer components). The thus obtained sample from which the pulp and pigment have been removed is air-dried at 23° C. and 50% RH for 24 hours, and then its mass is measured. The coating amount of the water-resistant layer is calculated by dividing the measured mass by the area of the water-resistant paper. However, if the sample is too small to measure, the thickness of the water-resistant layer can be determined by observing the cross section of the water-resistant paper with a scanning electron microscope, and then multiplying this by the density of the solid content of the coating liquid. The coating amount may be calculated.
<顔料塗工層>
本実施形態の耐水性紙は、紙基材と耐水性層との間に、顔料塗工層を有する。顔料塗工層を有することにより、紙基材を目止めし、平滑化させることができる。これにより、均一な耐水性層を形成でき、耐水性およびヒートシール性が向上する。
顔料塗工層は、顔料およびバインダーを含有する。
<Pigment coating layer>
The water-resistant paper of this embodiment has a pigment coating layer between the paper base material and the water-resistant layer. By having a pigment coating layer, the paper base material can be sealed and smoothed. Thereby, a uniform water-resistant layer can be formed, and water resistance and heat sealability are improved.
The pigment coating layer contains a pigment and a binder.
前記顔料塗工層は、主に顔料およびバインダーから構成される。なお、「顔料塗工層が主に顔料およびバインダーから構成される」とは、顔料塗工層中の顔料およびバインダーの合計含有量が、例えば50質量%以上、好ましくは60質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、よりさらに好ましくは90質量%以上、特に好ましくは95質量%以上であることを意味する。上限は、特に限定されないが、100質量%以下である。なお、顔料塗工層は、顔料およびバインダー以外に、任意の成分をさらに含んでいてもよい。 The pigment coating layer is mainly composed of a pigment and a binder. Note that "the pigment coating layer is mainly composed of a pigment and a binder" means that the total content of the pigment and binder in the pigment coating layer is, for example, 50% by mass or more, preferably 60% by mass or more, or more. It means preferably 70% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, particularly preferably 95% by mass or more. The upper limit is not particularly limited, but is 100% by mass or less. In addition, the pigment coating layer may further contain arbitrary components in addition to the pigment and the binder.
〔顔料〕
顔料としては、特に制限されず、例えば、カオリン、クレー、エンジニアードカオリン、デラミネーテッドクレー、焼成クレー、重質炭酸カルシウム、軽質炭酸カルシウム、タルク、二酸化チタン、硫酸バリウム、硫酸カルシウム、酸化亜鉛、珪酸、珪酸塩、コロイダルシリカ、サチンホワイトなどの無機顔料;密実型、中空型、またはコア-シェル型などの有機顔料などが挙げられる。これらは1種単独で使用してもよく、2種以上を併用してもよい。中でも、耐水性および/またはヒートシール性のさらなる向上の観点から、カオリンおよび炭酸カルシウムよりなる群から選択される少なくとも1種を含むことが好ましく、少なくともカオリンを含有することがより好ましく、少なくともカオリンおよび炭酸カルシウムを含有することがさらに好ましい。
[Pigment]
Pigments are not particularly limited and include, for example, kaolin, clay, engineered kaolin, delaminated clay, calcined clay, heavy calcium carbonate, light calcium carbonate, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, Examples include inorganic pigments such as silicic acid, silicate, colloidal silica, and satin white; organic pigments such as solid type, hollow type, and core-shell type. These may be used alone or in combination of two or more. Among these, from the viewpoint of further improving water resistance and/or heat sealability, it is preferable to contain at least one selected from the group consisting of kaolin and calcium carbonate, more preferably to contain at least kaolin, and at least kaolin and calcium carbonate. It is further preferable to contain calcium carbonate.
顔料の平均粒径は、特に制限されないが、好ましくは0.1μm以上、より好ましくは0.5μm以上であり、そして、好ましくは20μm以下、より好ましくは10μm以下、さらに好ましくは4μm以下、よりさらに好ましくは3μm、特に好ましくは2.5μm以下である。顔料の平均粒径が上記範囲内であると、より平滑性に優れる耐水性層が得られ、耐水性およびヒートシール性に優れる耐水性紙が得られるので好ましい。なお、顔料の平均粒径は、レーザー回折法の原理によるレーザー回折式粒度分布測定装置を用いて求めることができ、測定された粒度分布によって測定される値を採用するものとする。 The average particle size of the pigment is not particularly limited, but is preferably 0.1 μm or more, more preferably 0.5 μm or more, and preferably 20 μm or less, more preferably 10 μm or less, even more preferably 4 μm or less, and even more preferably Preferably it is 3 μm, particularly preferably 2.5 μm or less. When the average particle size of the pigment is within the above range, a water-resistant layer with better smoothness can be obtained, and a water-resistant paper with better water resistance and heat sealability can be obtained, so it is preferable. The average particle size of the pigment can be determined using a laser diffraction particle size distribution measuring device based on the principle of laser diffraction, and the value determined based on the measured particle size distribution is used.
顔料として、アスペクト比が3以上である顔料(顔料1)と、アスペクト比が3未満である顔料(顔料2)とを併用することが、下塗り層による耐水性の向上の観点、ならびに下塗り層塗工液の粘度調整およびコストの観点から好ましい。
顔料1のアスペクト比は、3以上であり、好ましくは5以上であり、そして、好ましくは500以下、より好ましくは300以下である。上記のアスペクト比を有する顔料としては、カオリンが例示される。
顔料2のアスペクト比は、3未満であり、好ましくは2以下であり、1以上である。上記アスペクト比を有する顔料としては、炭酸カルシウムが例示される。
なお、顔料のアスペクト比は、平均粒径を平均厚さで除した形状因子である。平均厚さは、溶媒等で希釈した顔料をガラス基板上に数滴滴下し、自然乾固させ、透過電子顕微鏡を用いてこのガラス基板上に配向した顔料を20点抽出し、それぞれの厚みを測定する。そして、測定した20点の厚みのうち、上位値および下位値の各3点の厚みを除外した残りの14点の厚みの平均値を求め、その平均値を平均厚みとする。
It is recommended to use a pigment with an aspect ratio of 3 or more (pigment 1) and a pigment with an aspect ratio of less than 3 (pigment 2) together as pigments, from the viewpoint of improving the water resistance of the undercoat layer and from the viewpoint of improving the undercoat layer coating. This is preferable from the viewpoint of adjusting the viscosity of the working solution and cost.
The aspect ratio of Pigment 1 is 3 or more, preferably 5 or more, and preferably 500 or less, more preferably 300 or less. Kaolin is exemplified as a pigment having the above aspect ratio.
The aspect ratio of the pigment 2 is less than 3, preferably 2 or less, and 1 or more. Calcium carbonate is exemplified as a pigment having the above aspect ratio.
Note that the aspect ratio of a pigment is a shape factor obtained by dividing the average particle size by the average thickness. To calculate the average thickness, drop a few drops of the pigment diluted with a solvent, etc. onto a glass substrate, let it dry naturally, extract 20 points of the pigment oriented on the glass substrate using a transmission electron microscope, and calculate the thickness of each. Measure. Then, among the 20 thicknesses measured, the average value of the remaining 14 thicknesses after excluding the three thicknesses of the upper and lower values is determined, and the average value is taken as the average thickness.
顔料として、炭酸カルシウムとカオリンとを併用する場合、顔料塗工層におけるカオリンの含有量に対する炭酸カルシウムの含有量の質量比(炭酸カルシウム/カオリン)は特に制限されないが、好ましくは40/60以上80/20以下、より好ましくは、50/50以上75/25以下、さらに好ましくは60/40以上75/25以下、よりさらに好ましくは65/35以上75/25以下である。
カオリンは、層状無機化合物であり、顔料としてカオリンを使用することにより、より平滑性に優れる顔料塗工層が得られ、その結果、耐水性およびヒートシール性に優れる耐水性紙が得られる点で好ましい。一方、カオリンを含有する顔料塗工層用の塗工液(顔料塗工層用塗工液)は、粘度が高くなる傾向があり、塗工が可能な粘度とするためには、塗工液濃度を低くする必要が生じ、1回あたりの塗工量が少なくなるため、多くの塗工回数を要することから、塗工効率が低下する傾向がある。
顔料として炭酸カルシウムとカオリンとを併用し、かつ、上記の質量比とすることで、平滑性に優れる顔料塗工層が得られるとともに、塗工性に優れ、1回あたりの塗工量が多くなり、少ない塗工回数で顔料塗工層を形成することができるため、塗工効率に優れるので好ましい。
When calcium carbonate and kaolin are used together as pigments, the mass ratio of the calcium carbonate content to the kaolin content in the pigment coating layer (calcium carbonate/kaolin) is not particularly limited, but is preferably 40/60 or more and 80 /20 or less, more preferably 50/50 or more and 75/25 or less, still more preferably 60/40 or more and 75/25 or less, even more preferably 65/35 or more and 75/25 or less.
Kaolin is a layered inorganic compound, and by using kaolin as a pigment, a pigment coating layer with excellent smoothness can be obtained, and as a result, a water-resistant paper with excellent water resistance and heat sealability can be obtained. preferable. On the other hand, coating liquids for pigment coating layers that contain kaolin (coating liquids for pigment coating layers) tend to have high viscosity. Since it is necessary to lower the concentration and the amount of coating per time is reduced, a large number of coatings are required, which tends to reduce coating efficiency.
By using calcium carbonate and kaolin together as pigments and using the above mass ratio, it is possible to obtain a pigment coating layer with excellent smoothness, excellent coating properties, and a large amount of coating per application. This is preferable because the pigment coating layer can be formed with a small number of coatings, resulting in excellent coating efficiency.
顔料塗工層中の顔料の含有量は、塗工時のロール汚れを抑制する観点、ならびに耐水性およびヒートシール性の観点から、好ましくは20質量%以上95質量%以下、より好ましくは40質量%以上、さらに好ましくは60質量%以上、よりさらに好ましくは70質量%以上であり、そして、より好ましくは90質量%以下、さらに好ましくは85質量%以下、よりさらに好ましくは82質量%以下である。 The pigment content in the pigment coating layer is preferably 20% by mass or more and 95% by mass or less, more preferably 40% by mass, from the viewpoint of suppressing roll staining during coating, and from the viewpoints of water resistance and heat sealability. % or more, more preferably 60% by mass or more, even more preferably 70% by mass or more, and more preferably 90% by mass or less, still more preferably 85% by mass or less, even more preferably 82% by mass or less. .
〔バインダー〕
顔料塗工層に含まれるバインダーとしては、特に限定されないが、スチレン-ブタジエン系樹脂;(メタ)アクリル酸メチル共重合体、スチレン-アクリル系共重合体等のアクリル系樹脂;エチレン-アクリル酸共重合体、エチレン-メタクリル酸共重合体等のオレフィン・不飽和カルボン酸系共重合体;などが挙げられ、アクリル系樹脂およびスチレン-ブタジエン系樹脂よりなる群から選択される少なくとも1種を含むことがより好ましく、スチレン-アクリル系共重合体およびスチレン-ブタジエン系樹脂よりなる群から選択される少なくとも1種を含むことがさらに好ましく、スチレン-アクリル系共重合体を含むことがよりさらに好ましい。
スチレン-アクリル系共重合体としては、スチレンと、(メタ)アクリル酸エステルとの共重合体が好ましく、スチレンとアクリル酸エステルとの共重合体がより好ましく、スチレンとアクリル酸アルキルエステルとの共重合体がさらに好ましい。この際、アルキルエステルのアルキル部分の炭素数が1以上8以下であることが特に好ましい。
〔binder〕
The binder contained in the pigment coating layer is not particularly limited, but includes styrene-butadiene resin; acrylic resin such as methyl (meth)acrylate copolymer, styrene-acrylic copolymer, and ethylene-acrylic acid copolymer. polymers, olefin/unsaturated carboxylic acid copolymers such as ethylene-methacrylic acid copolymers; etc., and contain at least one selected from the group consisting of acrylic resins and styrene-butadiene resins. It is more preferable that the resin contains at least one selected from the group consisting of a styrene-acrylic copolymer and a styrene-butadiene resin, and even more preferably a styrene-acrylic copolymer.
The styrene-acrylic copolymer is preferably a copolymer of styrene and a (meth)acrylic ester, more preferably a copolymer of styrene and an acrylic ester, and a copolymer of styrene and an alkyl acrylate. Polymers are more preferred. In this case, it is particularly preferable that the alkyl moiety of the alkyl ester has 1 or more and 8 or less carbon atoms.
顔料塗工層中のバインダーの含有量は、耐水性およびヒートシール性の観点から、好ましくは5質量%以上、より好ましくは10質量%以上、さらに好ましくは15質量%以上、よりさらに好ましくは18質量%以上であり、そして、塗工時のロール汚れを抑制する観点から、好ましくは80質量%以下、より好ましくは60質量%以下、さらに好ましくは40質量%以下、よりさらに好ましくは30質量%以下である。 The content of the binder in the pigment coating layer is preferably 5% by mass or more, more preferably 10% by mass or more, still more preferably 15% by mass or more, even more preferably 18% by mass or more, from the viewpoint of water resistance and heat sealability. % by mass or more, and from the viewpoint of suppressing roll staining during coating, preferably 80% by mass or less, more preferably 60% by mass or less, still more preferably 40% by mass or less, even more preferably 30% by mass. It is as follows.
顔料塗工層において、バインダーの含有量に対する顔料の質量比(顔料/バインダー)は、好ましくは50/50以上、より好ましくは60/40以上、さらに好ましくは70/30以上であり、そして、好ましくは90/10以下、より好ましくは85/15以下である。
顔料とバインダーの質量比が上記下限値以上であると、製造の際のロール汚れが抑制され、操業性に優れるので好ましい。
一方、顔料とバインダーの質量比が上記上限値を超えると、すなわち、顔料塗工層中のバインダー量が少なすぎると、顔料の紙基材への定着が弱くなるため、顔料の部分的な脱落が生じ、顔料塗工層の膜厚が不均一になる場合がある。その結果、顔料塗工層の上に形成される耐水性層の膜厚が不均一となる場合がある。耐水性層の膜厚が不均一になると、膜厚が少ない部分から水が浸透して、耐水性が低下することがある。また、耐水性層の膜厚が不均一になると、膜厚が少ない部分は接着しにくく、所望のヒートシール性が得られないことがある。一方、顔料/バインダーの質量比が上記上限値以下であると、すなわち、顔料塗工層中の顔料含有量が適度に少ないと、上記の現象が抑制されるため、耐水性層の膜厚の均一性が良好であり、その結果、耐水性およびヒートシール性に優れる耐水性紙が得られるので好ましい。
In the pigment coating layer, the mass ratio of the pigment to the binder content (pigment/binder) is preferably 50/50 or more, more preferably 60/40 or more, still more preferably 70/30 or more, and preferably is 90/10 or less, more preferably 85/15 or less.
It is preferable that the mass ratio of the pigment to the binder is equal to or higher than the above lower limit because roll staining during production is suppressed and operability is excellent.
On the other hand, if the mass ratio of the pigment to the binder exceeds the above upper limit, that is, if the amount of binder in the pigment coating layer is too small, the fixation of the pigment to the paper base material becomes weak, resulting in partial drop-off of the pigment. may occur, and the thickness of the pigment coating layer may become uneven. As a result, the thickness of the water-resistant layer formed on the pigment coating layer may become non-uniform. If the thickness of the water-resistant layer becomes non-uniform, water may penetrate from areas where the film thickness is small, resulting in a decrease in water resistance. Furthermore, if the thickness of the water-resistant layer becomes non-uniform, it may be difficult to bond the thinner portions, and the desired heat-sealability may not be obtained. On the other hand, if the pigment/binder mass ratio is below the above upper limit, that is, if the pigment content in the pigment coating layer is moderately low, the above phenomenon will be suppressed, and the thickness of the water-resistant layer will be reduced. This is preferred because it has good uniformity and, as a result, a water-resistant paper with excellent water resistance and heat sealability can be obtained.
顔料塗工層中の顔料およびバインダーの合計含有量は、好ましくは60質量%以上、より好ましくは80質量%以上、さらに好ましくは90質量%以上、特に好ましくは95質量%以上であり、上限は100質量%以下である。 The total content of the pigment and binder in the pigment coating layer is preferably 60% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, particularly preferably 95% by mass or more, and the upper limit is It is 100% by mass or less.
顔料塗工層の塗工量は、特に限定されないが、固形分で、好ましくは1g/m2以上、より好ましくは3g/m2以上であり、そして、好ましくは10g/m2以下、より好ましくは8g/m2以下である。
顔料塗工層の形成方法は、特に限定されないが、顔料およびバインダーを含む分散液を紙基材上に塗工し、乾燥することで形成する方法が好ましい。
顔料および樹脂バインダーを含む分散液としては、水性分散液が好ましい。
顔料塗工層は、顔料およびバインダーに加えて、耐水性層において他の成分として例示した成分を含有していてもよく、消泡剤を含有することが好ましい。
The coating amount of the pigment coating layer is not particularly limited, but in terms of solid content, it is preferably 1 g/m 2 or more, more preferably 3 g/m 2 or more, and preferably 10 g/m 2 or less, more preferably is 8g/ m2 or less.
The method of forming the pigment coating layer is not particularly limited, but it is preferably formed by coating a dispersion containing a pigment and a binder onto a paper base material and drying it.
The dispersion containing the pigment and resin binder is preferably an aqueous dispersion.
In addition to the pigment and the binder, the pigment coating layer may contain the components exemplified as other components in the water-resistant layer, and preferably contains an antifoaming agent.
〔他の成分〕
顔料塗工層は、顔料およびバインダー以外の成分をさらに含有していてもよい。その他の成分としては、接着剤、分散剤、増粘剤、保水剤、消泡剤、耐水化剤、着色剤、界面活性剤等が挙げられる。接着剤としては、カゼイン、大豆蛋白、合成蛋白等の蛋白質類;酸化澱粉、陽性澱粉、尿素燐酸エステル化澱粉、ヒドロキシエチルエーテル化澱粉等のエーテル化澱粉、デキストリン等の澱粉類;カルボキシメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシメチルセルロース等のセルロース誘導体等が挙げられる。顔料塗工層中の他の成分の含有量は、効果を損なわない範囲内であれば、特に限定されない。
[Other ingredients]
The pigment coating layer may further contain components other than the pigment and the binder. Other components include adhesives, dispersants, thickeners, water retention agents, antifoaming agents, waterproofing agents, colorants, surfactants, and the like. Adhesives include proteins such as casein, soy protein, and synthetic proteins; etherified starches such as oxidized starch, positive starch, urea phosphate starch, and hydroxyethyl etherified starch; starches such as dextrin; carboxymethyl cellulose, hydroxy Examples include cellulose derivatives such as ethyl cellulose and hydroxymethyl cellulose. The content of other components in the pigment coating layer is not particularly limited as long as the content is within a range that does not impair the effect.
本実施形態の耐水性紙は、紙基材の両面に耐水性層を有していてもよく、例えば、紙基材、顔料塗工層、および耐水性層がこの順に積層してなる構成を有していてもよく、第1の耐水性層、顔料塗工層、紙基材および第2の耐水性層がこの順に積層してなる構成でもよい。また、第1の耐水性層、下塗り耐水性層、顔料塗工層、紙基材および第2の耐水性層がこの順に積層してなる構成を有していてもよい。
本実施形態の耐水性紙は、顔料塗工層および耐水性層に加えて、その他の層を有していてもよい。その他の層としては、印刷層、水蒸気バリア層、酸素バリア層、酸素吸収層等が例示される。印刷層は、油性インキ、水性インキ、バイオマスインキなどの公知のインキを用いて形成されていてもよい。印刷層は、耐水性紙の一面に形成されていてもよいし、面の一部に形成されていてもよい。すなわち、本実施形態の耐水性紙は、少なくとも一方の面(例えば、印刷面)の全部または一部に印刷が施されてもよい。印刷される内容は、模様、図柄、情報(成分、賞味期限、QRコード(登録商標)など)であってもよい。
The water-resistant paper of this embodiment may have a water-resistant layer on both sides of the paper base, for example, a structure in which the paper base, a pigment coating layer, and a water-resistant layer are laminated in this order. Alternatively, the first water-resistant layer, the pigment coating layer, the paper base material, and the second water-resistant layer may be laminated in this order. Alternatively, the first water-resistant layer, the undercoat water-resistant layer, the pigment coating layer, the paper base material, and the second water-resistant layer may be laminated in this order.
The water-resistant paper of this embodiment may have other layers in addition to the pigment coating layer and the water-resistant layer. Examples of other layers include a printed layer, a water vapor barrier layer, an oxygen barrier layer, an oxygen absorption layer, and the like. The printing layer may be formed using a known ink such as oil-based ink, water-based ink, or biomass ink. The printing layer may be formed on one surface of the waterproof paper, or may be formed on a part of the surface. That is, the waterproof paper of this embodiment may be printed on all or part of at least one surface (for example, the printing surface). The printed content may be a pattern, a design, information (ingredients, expiration date, QR code (registered trademark), etc.).
<耐水性紙の物性>
(透気度)
本実施形態の耐水性紙は、透気度(王研式透気度)が1,000秒以上であることが好ましく、より好ましくは10,000秒以上、さらに好ましくは25,000秒以上、よりさらに好ましくは99,999秒以上である。透気度の上限は、特に限定されないが、例えば1,000,000秒以下である。
透気度を上記範囲内とすることにより、空気を遮断する意味での遮断性が高くなり、耐水性にさらに優れる耐水性紙が得られる。特に、耐水性層を2層以上有する場合や、耐水性層の下層として顔料層を設けた場合には、透気度を高くすることができる。
透気度は、JIS P 8117:2009に準拠して測定される。
<Physical properties of water-resistant paper>
(Air permeability)
The water-resistant paper of this embodiment preferably has an air permeability (Oken type air permeability) of 1,000 seconds or more, more preferably 10,000 seconds or more, still more preferably 25,000 seconds or more, Even more preferably, it is 99,999 seconds or more. The upper limit of the air permeability is not particularly limited, but is, for example, 1,000,000 seconds or less.
By setting the air permeability within the above range, the air-blocking property in the sense of blocking air becomes high, and a water-resistant paper with further excellent water resistance can be obtained. In particular, when having two or more water-resistant layers or when providing a pigment layer as a lower layer of the water-resistant layer, the air permeability can be increased.
Air permeability is measured in accordance with JIS P 8117:2009.
(20℃の水に対するCobb吸水度)
本実施形態の耐水性紙は、冷水への耐水性の観点から、耐水性層を設けた面の測定時間30分における20℃の水に対するCobb吸水度が、好ましくは40g/m2以下、より好ましくは20g/m2以下、さらに好ましくは15g/m2以下、よりさらに好ましくは10g/m2以下である。下限は特に限定されない。
Cobb吸水度は、JIS P 8140:1998に準拠して測定される。
(Cobb water absorption for water at 20°C)
From the viewpoint of water resistance to cold water, the water-resistant paper of this embodiment has a Cobb water absorption of 20° C. water at a measurement time of 30 minutes on the surface provided with the water-resistant layer, preferably 40 g/m 2 or less, or more. It is preferably 20 g/m 2 or less, more preferably 15 g/m 2 or less, even more preferably 10 g/m 2 or less. The lower limit is not particularly limited.
Cobb water absorption is measured in accordance with JIS P 8140:1998.
(90℃の水に対するCobb吸水度)
本実施形態の耐水性紙は、熱水への耐水性の観点から、耐水性層を設けた面の測定時間30分における90℃の水に対するCobb吸水度が、好ましくは100g/m2以下、より好ましくは60g/m2以下、さらに好ましくは30g/m2以下、よりさらに好ましくは20g/m2以下である。下限は特に限定されない。
Cobb吸水度は、JIS P 8140:1998に準拠して測定される。
(Cobb water absorption for water at 90°C)
From the viewpoint of water resistance to hot water, the water-resistant paper of the present embodiment preferably has a Cobb water absorption of 90° C. water at a measurement time of 30 minutes on the surface provided with the water-resistant layer of 100 g/m 2 or less, It is more preferably 60 g/m 2 or less, still more preferably 30 g/m 2 or less, even more preferably 20 g/m 2 or less. The lower limit is not particularly limited.
Cobb water absorption is measured in accordance with JIS P 8140:1998.
(耐ブロッキング性)
本実施形態の耐水性紙は、耐ブロッキング性に優れることが好ましく、40℃において相対湿度90%の条件下で、圧力2kg/cm2で24時間加熱加圧後、室温まで冷却後に耐水性紙を剥離した際に、僅かに抵抗があるか、または抵抗なく剥がれることが好ましく、抵抗なく剥がれることがより好ましい。
(blocking resistance)
The water-resistant paper of this embodiment preferably has excellent blocking resistance, and after heating and pressurizing at 40°C and 90% relative humidity at a pressure of 2 kg/ cm2 for 24 hours, and cooling to room temperature, the water-resistant paper When it is peeled off, it is preferable that there is slight resistance or that it is peeled off without resistance, and it is more preferable that it be peeled off without resistance.
(耐油性)
本実施形態の耐水性紙は、耐水性層を設けた面のJAPPAN TAPPI No.41(キット法)に準拠して測定される値(キット値、KIT値)が、好ましくは6以上、より好ましくは8以上、さらに好ましくは10以上である。KIT値の上限は12であり、KIT値が12であることが特に好ましい。
(Oil resistance)
The water-resistant paper of this embodiment has JAPPAN TAPPI No. 1 on the side provided with the water-resistant layer. The value (kit value, KIT value) measured in accordance with No. 41 (kit method) is preferably 6 or more, more preferably 8 or more, and still more preferably 10 or more. The upper limit of the KIT value is 12, and a KIT value of 12 is particularly preferred.
(リサイクル率(再離解後のパルプ回収率))
本実施形態のヒートシール紙は、再離解後のパルプ回収率で表されるリサイクル率が、好ましくは85%以上、より好ましくは90%以上、さらに好ましくは95%以上である。リサイクル率(再離解後のパルプ回収率)が上記範囲内であれば、リサイクル性に優れる。耐水性紙のリサイクル率(再離解後のパルプ回収率)は、後述の実施例に記載の方法により測定される値である。
(Recycle rate (pulp recovery rate after re-disintegration))
The heat seal paper of this embodiment has a recycling rate expressed as a pulp recovery rate after re-disintegration, preferably 85% or more, more preferably 90% or more, and even more preferably 95% or more. If the recycling rate (pulp recovery rate after re-disintegration) is within the above range, the recyclability is excellent. The recycling rate (pulp recovery rate after re-disintegration) of the water-resistant paper is a value measured by the method described in the Examples below.
(ヒートシール性)
本実施形態の耐水性紙は、耐水性層がヒートシール性を有することが好ましい。
ヒートシールの条件は特に限定されないが、ヒートシール時の温度は例えば、60℃以上300℃以下であり、ヒートシール時の圧力は例えば0.05MPa以上10MPa以下であり、加圧時間は、例えば0.1秒以上15秒以下である。
(heat sealability)
In the water-resistant paper of this embodiment, it is preferable that the water-resistant layer has heat sealability.
The heat sealing conditions are not particularly limited, but the temperature during heat sealing is, for example, 60°C or more and 300°C or less, the pressure during heat sealing is, for example, 0.05 MPa or more and 10 MPa or less, and the pressurizing time is, for example, 0.05 MPa or more and 10 MPa or less. .1 second or more and 15 seconds or less.
(坪量)
本実施形態の耐水性紙の坪量は、特に限定されるものではないが、例えば包装容器、好ましくは食品容器、より好ましくは例えば紙コップ用途であれば、包装容器としての強度を得る観点および成形性の観点から、好ましくは150g/m2以上500g/m2以下であり、より好ましくは180g/m2以上、さらに好ましくは220g/m2以上であり、そして、より好ましくは450g/m2以下、さらに好ましくは400g/m2以下、よりさらに好ましくは350g/m2以下、一層好ましくは300g/m2以下、特に好ましくは270g/m2以下である。耐水性紙の坪量は、JIS P 8124:2011に準拠して測定される。
(Basic weight)
The basis weight of the water-resistant paper of this embodiment is not particularly limited, but for example, if it is used for a packaging container, preferably a food container, more preferably a paper cup, for example, from the viewpoint of obtaining strength as a packaging container and From the viewpoint of moldability, it is preferably 150 g/m 2 or more and 500 g/m 2 or less, more preferably 180 g/m 2 or more, even more preferably 220 g/m 2 or more, and even more preferably 450 g/m 2 Below, it is more preferably 400 g/m 2 or less, even more preferably 350 g/m 2 or less, even more preferably 300 g/m 2 or less, particularly preferably 270 g/m 2 or less. The basis weight of waterproof paper is measured in accordance with JIS P 8124:2011.
(厚さ)
本実施形態の耐水性紙の厚さは、特に限定されるものではないが、例えば包装容器、好ましくは食品容器、より好ましくは例えば紙コップ用途であれば、包装容器としての強度を得る観点および成形性の観点から、好ましくは150μm以上650μm以下、より好ましくは180μm以上、さらに好ましくは230μm以上、よりさらに好ましくは250μm以上、特に好ましくは270μm以上であり、そして、より好ましくは500μm以下、さらに好ましくは430μm以下、よりさらに好ましくは400μm以下、一層好ましくは350μm以下、特に好ましくは300μm以下である。耐水性紙の厚さは、JIS P 8118:2014に準拠して測定される。
(thickness)
The thickness of the water-resistant paper of this embodiment is not particularly limited, but for example, if it is used for a packaging container, preferably a food container, more preferably a paper cup, for example, from the viewpoint of obtaining strength as a packaging container and From the viewpoint of moldability, it is preferably 150 μm or more and 650 μm or less, more preferably 180 μm or more, even more preferably 230 μm or more, even more preferably 250 μm or more, particularly preferably 270 μm or more, and still more preferably 500 μm or less, and even more preferably is 430 μm or less, even more preferably 400 μm or less, even more preferably 350 μm or less, particularly preferably 300 μm or less. The thickness of waterproof paper is measured in accordance with JIS P 8118:2014.
(耐水性紙の用途)
本実施形態の耐水性紙は、ヒートシール性および耐水性に優れることから、コップ、皿、トレー、蓋材、パウチ、チューブ型容器などの包装容器;スプーン、フォーク、ナイフ、箸などのカトラリー;ストロー;包装紙、包装袋、蓋、ラベル等の軟包装用材料などに好適に使用することができる。包装容器は、例えば、必要に応じて耐水性紙の表面に印刷を施し、製造する包装容器の形状に対応した形状に打抜き加工し、折り曲げ加工し、重なり部分をヒートシールにより貼り合わせて成形することができる。従って、本発明によれば、上記の耐水性紙を用いてなる、包装容器(特に紙コップ)も提供される。また、本実施形態の耐水性紙は、耐油性にも優れることから、食品包装用途にも好適に使用することができる。
包装容器の内容物は、食品、非食品のいずれであってもよい。また、包装容器の内容物は、液体、固体、ゲル体であってもよい。包装容器の内容物としては、特に制限されず、例えば、コーヒー、お茶、紅茶、ジュース、炭酸飲料などの嗜好飲料;日本酒、焼酎、ワイン等のアルコール飲料;牛乳等の乳飲料;即席食品(インスタントラーメンなど)、電子レンジ対応食品、嗜好食品(ヨーグルト、アイスクリーム、ゼリー、プリンなど)、惣菜などの食品;医薬品;カーワックス、シャンプー、リンス、および洗剤、入浴剤、染毛剤、歯磨き粉等の化学製品;等が挙げられる。
本実施形態の耐水性紙は、紙コップ等の液体容器またはその蓋、その他の耐水性が求められる紙器(例えば、紙トレー)に用いることが好ましい。液体容器に使用する場合には、耐水性層がヒートシール性(特に紙コップの場合、サイドシール性)を有することが成形性の観点から好ましい。
液体容器(紙コップ)の成形の一例を挙げると、必要に応じて耐水性紙の表面、または裏面に印刷を施し、製造する液体容器の形状に対応した形状に打抜き加工し、マンドレルの型に巻き付けてサイドシールして胴部を成形した後、ボトム成形、トップカール加工を行うことで、紙コップとされる。
本実施形態の耐水性紙は、耐水性、ヒートシール性、および成形加工性に優れる。
なお、本実施形態の耐水性紙は、上記用途に限らず、包装用紙として用いてもよい。
本実施形態の耐水性紙からなる包装容器は、従来のラミネート紙からなる包装容器に比べて、使用するプラスチック量が低減される。さらに、従来のラミネート紙からなる包装容器は、古紙に再利用する際、高離解性能のパルパーを用いて離解する必要があるが、本実施形態の耐水性紙からなる包装容器は、通常の離解性能のパルパーでも離解することができ、リサイクル性に優れる。本実施形態の耐水性紙からなる包装容器を洗浄、裁断、離解等に供してパルプスラリーを調製し、得られたパルプスラリーを用いて紙を製造することができる。抄造する紙の種類は、特に制限されず、例えば、印刷用紙、包装用紙、衛生用紙、板紙などが挙げられる。また、抄造した紙を加工して、包装容器(例えば、ティッシュ箱、紙コップのスリーブなど)を製造することも可能である。
(Applications of water-resistant paper)
The water-resistant paper of this embodiment has excellent heat-sealability and water resistance, so it can be used for packaging containers such as cups, plates, trays, lids, pouches, and tube-shaped containers; for cutlery such as spoons, forks, knives, and chopsticks; Straw: Can be suitably used for soft packaging materials such as wrapping paper, packaging bags, lids, and labels. For example, packaging containers are formed by printing on the surface of water-resistant paper as necessary, punching it into a shape that corresponds to the shape of the packaging container to be manufactured, bending it, and pasting the overlapping parts together using heat sealing. be able to. Therefore, according to the present invention, there is also provided a packaging container (particularly a paper cup) using the above-mentioned water-resistant paper. Moreover, since the water-resistant paper of this embodiment also has excellent oil resistance, it can be suitably used for food packaging applications.
The contents of the packaging container may be either food or non-food. Furthermore, the contents of the packaging container may be liquid, solid, or gel. The contents of the packaging container are not particularly limited, and include, for example, recreational beverages such as coffee, tea, tea, juice, and carbonated drinks; alcoholic beverages such as sake, shochu, and wine; milk beverages such as milk; and instant foods (instant ramen noodles, etc.), microwaveable foods, luxury foods (yoghurt, ice cream, jelly, pudding, etc.), prepared foods; Pharmaceutical products; Car wax, shampoo, conditioner, detergents, bath additives, hair dye, toothpaste, etc. Chemical products; etc.
The water-resistant paper of this embodiment is preferably used for liquid containers such as paper cups, their lids, and other paper containers (for example, paper trays) that require water resistance. When used in liquid containers, it is preferable from the viewpoint of moldability that the water-resistant layer has heat-sealability (particularly side-sealability in the case of paper cups).
To give an example of molding a liquid container (paper cup), if necessary, print on the front or back side of waterproof paper, punch it into a shape that corresponds to the shape of the liquid container to be manufactured, and then insert it into a mandrel mold. After wrapping and sealing the sides to form the body, the bottom is formed and the top is curled to create a paper cup.
The water-resistant paper of this embodiment has excellent water resistance, heat sealability, and moldability.
Note that the water-resistant paper of this embodiment is not limited to the above-mentioned applications, but may also be used as packaging paper.
The packaging container made of waterproof paper of this embodiment uses less plastic than the packaging container made of conventional laminated paper. Furthermore, conventional packaging containers made of laminated paper need to be disintegrated using a pulper with high disintegration performance when reusing them as waste paper, but the packaging containers made of water-resistant paper of this embodiment can be disintegrated using normal disintegration. It can be disintegrated even with a high-performance pulper, and has excellent recyclability. A packaging container made of the waterproof paper of this embodiment is subjected to washing, cutting, disintegration, etc. to prepare a pulp slurry, and the obtained pulp slurry can be used to manufacture paper. The type of paper to be made is not particularly limited, and examples thereof include printing paper, packaging paper, sanitary paper, paperboard, and the like. It is also possible to manufacture packaging containers (for example, tissue boxes, paper cup sleeves, etc.) by processing the paper.
以下に実施例を挙げて本発明のバリア性積層体をより具体的に説明するが、本発明はこれらに限定されるものではない。なお、実施例および比較例中の「部」および「%」は、特に断らない限り、それぞれ「質量部」および「質量%」を示す。 The barrier laminate of the present invention will be described in more detail with reference to Examples below, but the present invention is not limited thereto. Note that "parts" and "%" in Examples and Comparative Examples indicate "parts by mass" and "% by mass", respectively, unless otherwise specified.
[測定方法]
以下に、測定方法を示す。なお特別な記載がない限り、測定はJIS P 8111:1998に記載の温度23℃±1℃、相対湿度50±2%の環境で行った。
[Measuring method]
The measurement method is shown below. Note that unless otherwise specified, measurements were performed in an environment at a temperature of 23° C.±1° C. and a relative humidity of 50±2% as described in JIS P 8111:1998.
<粘度の測定>
B型粘度はB型粘度計(東機産業株式会社製、BM II)を用いて測定した。ローターの回転速度は60rpmで測定した。
<Measurement of viscosity>
The B-type viscosity was measured using a B-type viscometer (BM II, manufactured by Toki Sangyo Co., Ltd.). The rotational speed of the rotor was measured at 60 rpm.
<融点の測定>
水系樹脂エマルジョン乾燥固化物の融点は、次の手順で測定した。
水系樹脂エマルジョンを、バーコーターを使用してPETフィルム上に塗布し、120℃で乾燥させて皮膜を形成した。皮膜の厚さが20~50μm程度になるまで塗布と乾燥を繰り返した後、PETフィルム上から皮膜を剥がし、水系樹脂エマルジョンの乾燥固化物を得た。
乾燥固化物5mgをアルミニウム製パンに封入し、示差走査熱量計(株式会社日立ハイテクサイエンス製、NEXTA DSC600)を用いて測定した。窒素雰囲気下で30℃から150℃まで10℃/分で昇温(ファーストラン)したのち、30℃まで10℃/分で冷却し、再度30℃から150℃まで10℃/分で昇温(セカンドラン)した。セカンドランの吸熱ピーク温度を読み取り、融点とした。
<Measurement of melting point>
The melting point of the dried solidified aqueous resin emulsion was measured by the following procedure.
The water-based resin emulsion was applied onto a PET film using a bar coater and dried at 120°C to form a film. After repeating coating and drying until the thickness of the film became approximately 20 to 50 μm, the film was peeled off from the PET film to obtain a dried solidified water-based resin emulsion.
5 mg of the dried solidified product was sealed in an aluminum pan and measured using a differential scanning calorimeter (NEXTA DSC600, manufactured by Hitachi High-Tech Science Co., Ltd.). After heating at 10°C/min from 30°C to 150°C in a nitrogen atmosphere (first run), cooling at 10°C/min to 30°C, and increasing the temperature again from 30°C to 150°C at 10°C/min (first run). Second run). The endothermic peak temperature of the second run was read and taken as the melting point.
<酸価の測定>
酸価は次の手順で測定した。100mLの三角フラスコに、上記方法で得られた乾燥固化物試料約0.5gとキシレン70mLを投入し、135℃の油浴上で約20分加熱溶解させた後、ホットスターラーを用いて、試料溶液を約100℃に保ったまま0.1mol/L水酸化ナトリウムベンジルアルコール溶液で指示薬滴定を行い、試料溶液が無色から赤色に変色し30秒間赤色が消えなかった時点を滴定の終点とした。同様の方法で空試験も行い、滴定に要した水酸化ナトリウムベンジルアルコール溶液の量から酸価を算出した。
<Measurement of acid value>
The acid value was measured by the following procedure. About 0.5 g of the dried solidified sample obtained by the above method and 70 mL of xylene were put into a 100 mL Erlenmeyer flask, and after heating and dissolving it on a 135°C oil bath for about 20 minutes, the sample was mixed with a hot stirrer. Indicator titration was performed with a 0.1 mol/L sodium hydroxide benzyl alcohol solution while keeping the solution at about 100° C., and the end point of the titration was when the sample solution changed color from colorless to red and the red color did not disappear for 30 seconds. A blank test was also conducted in the same manner, and the acid value was calculated from the amount of sodium hydroxide benzyl alcohol solution required for titration.
[原料]
実施例および比較例で使用した原材料は、以下の通りである。
<水系樹脂エマルジョン>
・市販の水系樹脂エマルジョンA:固形分濃度が43質量%、23℃におけるB型粘度3000mPa・s、比重0.97、乾燥固化物の融点1が86.8℃、融点2が112.7℃、乾燥固化物の酸価26.4mgKOH/g-solid
水系樹脂エマルジョンAの含有成分は次の手順で分析した。水系樹脂エマルジョンAを120℃で2時間乾燥させ、固化物を得た。固化物を十分量のヘプタンに浸漬し、120℃で1時間加温し、可溶部と不溶部に分離した。可溶部はエバポレーターでの減圧留去により溶媒を除去し40℃で真空乾燥して熱ヘプタン可溶部を得た。不溶部は少量の熱ヘプタンで洗浄した後、40℃で真空乾燥し、熱ヘプタン不溶部を得た。
成分の分析は熱分解試料導入装置(FRONTIER LAB製、PY-3030D)を接続したガスクロマトグラフィー質量分析計(株式会社島津製作所製、GCMS-QP2010)を用いて行った。分析の結果、熱ヘプタン可溶部にはエチレンと炭素数6以上10以下のα-オレフィンとの共重合体が含まれ、エチレン熱ヘプタン不溶部にはエチレン-アクリル酸共重合体とジメチルアミノエタノールが含まれることが分かった。
また、エチレン-アクリル酸共重合体と、エチレンと炭素数6以上10以下のα-オレフィンとの共重合体との質量比(エチレン-アクリル酸共重合体:エチレンと炭素数6以上10以下のα-オレフィンとの共重合体)は、73:27であった。さらに、水系樹脂エマルジョンAの固形分中の、エチレン-アクリル酸共重合体およびエチレンと炭素数6以上10以下のα-オレフィンとの共重合体の合計含有量は68.9質量%であり、また、水系樹脂エマルジョンAの樹脂成分中のエチレン-アクリル酸共重合体およびエチレンと炭素数6以上10以下のα-オレフィンとの共重合体の合計含有量は78.1質量%であった。13C-NMR分析の結果、エチレン-(メタ)アクリル酸共重合体中のエチレンに由来する構成単位の含有量は、65~85質量%であった。また、13C-NMR分析の結果、エチレンと炭素数6以上10以下のα-オレフィンとの共重合体中のエチレンに由来する構成単位の含有量は、68~88質量%であった。
[material]
The raw materials used in the examples and comparative examples are as follows.
<Water-based resin emulsion>
・Commercially available water-based resin emulsion A: solid content concentration 43% by mass, type B viscosity at 23°C 3000 mPa・s, specific gravity 0.97, melting point 1 of dry solidified product is 86.8°C, melting point 2 is 112.7°C , acid value of dry solidified product: 26.4mgKOH/g-solid
The components contained in water-based resin emulsion A were analyzed using the following procedure. Water-based resin emulsion A was dried at 120° C. for 2 hours to obtain a solidified product. The solidified product was immersed in a sufficient amount of heptane, heated at 120° C. for 1 hour, and separated into a soluble portion and an insoluble portion. The solvent was removed from the soluble portion by distillation under reduced pressure using an evaporator, and the solvent was dried under vacuum at 40° C. to obtain a hot heptane soluble portion. The insoluble portion was washed with a small amount of hot heptane and then vacuum dried at 40° C. to obtain a hot heptane insoluble portion.
The components were analyzed using a gas chromatography mass spectrometer (GCMS-QP2010, manufactured by Shimadzu Corporation) connected to a pyrolysis sample introduction device (FRONTIER LAB, PY-3030D). As a result of the analysis, the hot heptane soluble portion contained a copolymer of ethylene and an α-olefin having 6 to 10 carbon atoms, and the ethylene hot heptane insoluble portion contained an ethylene-acrylic acid copolymer and dimethylaminoethanol. was found to be included.
In addition, the mass ratio of ethylene-acrylic acid copolymer to a copolymer of ethylene and α-olefin having 6 to 10 carbon atoms (ethylene-acrylic acid copolymer: ethylene and copolymer having 6 to 10 carbon atoms) copolymer with α-olefin) was 73:27. Furthermore, the total content of the ethylene-acrylic acid copolymer and the copolymer of ethylene and an α-olefin having 6 to 10 carbon atoms in the solid content of the water-based resin emulsion A is 68.9% by mass, Further, the total content of the ethylene-acrylic acid copolymer and the copolymer of ethylene and an α-olefin having 6 to 10 carbon atoms in the resin component of water-based resin emulsion A was 78.1% by mass. As a result of 13 C-NMR analysis, the content of structural units derived from ethylene in the ethylene-(meth)acrylic acid copolymer was 65 to 85% by mass. Furthermore, as a result of 13 C-NMR analysis, the content of structural units derived from ethylene in the copolymer of ethylene and α-olefin having 6 to 10 carbon atoms was 68 to 88% by mass.
・エチレン-メタクリル酸共重合体ナトリウム塩アイオノマーエマルジョン:商品名「ケミパールS300」、三井化学株式会社製、薬品濃度35質量%、23℃におけるB型粘度105mPa・s、薬品比重0.99、乾燥固化物の融点92.8℃、乾燥固化物の酸価16.6mgKOH/g-solid
・エチレン-アクリル酸共重合体アミン塩アイオノマーエマルジョン:商品名「201103PX.S」、マイケルマンジャパン合同会社製、薬品濃度20質量%、23℃におけるB型粘度100mPa・s、薬品比重1.00、乾燥固化物の融点91.5℃、乾燥固化物の酸価47.2mgKOH/g-solid
・エチレン-アクリル酸共重合体アンモニウム塩アイオノマーエマルジョン:ザイクセンAC、住友精化株式会社製、薬品濃度28質量%、23℃におけるB型粘度700mPa・s、薬品比重1.00、乾燥固化物の融点82.2℃、乾燥固化物の酸価62.2mgKOH/g-solid
・Ethylene-methacrylic acid copolymer sodium salt ionomer emulsion: Trade name "Chemipearl S300", manufactured by Mitsui Chemicals, Inc., chemical concentration 35% by mass, type B viscosity at 23°C 105 mPa・s, chemical specific gravity 0.99, dry solidification Melting point of the product: 92.8°C, acid value of the dry solid: 16.6mgKOH/g-solid
- Ethylene-acrylic acid copolymer amine salt ionomer emulsion: Product name "201103PX.S", manufactured by Michael Mann Japan LLC, chemical concentration 20% by mass, type B viscosity at 23°C 100 mPa・s, chemical specific gravity 1.00, Melting point of dried solidified product: 91.5°C, acid value of dried solidified product: 47.2mgKOH/g-solid
・Ethylene-acrylic acid copolymer ammonium salt ionomer emulsion: Zaixen AC, manufactured by Sumitomo Seika Co., Ltd., chemical concentration 28% by mass, type B viscosity at 23°C 700 mPa・s, chemical specific gravity 1.00, melting point of dry solidified product 82.2℃, acid value of dry solidified product 62.2mgKOH/g-solid
<消泡剤>
・消泡剤:商品名「ビスマーKS-38E」、株式会社日新化学研究所製
<Defoaming agent>
・Defoaming agent: Product name “Bismer KS-38E”, manufactured by Nissin Kagaku Kenkyusho Co., Ltd.
<有機粒子>
・有機粒子A:低分子量PE粒子と変性PO粒子の混合物(変性ポリオレフィン、低分子量PO)、商品名「ケミパールW310」、三井化学株式会社製、薬品濃度39質量%、球状、平均粒径9.5μm
・有機粒子B:高密度PE(HDPE)、商品名「AQUACER 272N」、BYK社製、薬品濃度55質量%、球状、平均粒径30μm
<Organic particles>
- Organic particles A: mixture of low molecular weight PE particles and modified PO particles (modified polyolefin, low molecular weight PO), trade name "Chemipearl W310", manufactured by Mitsui Chemicals, Inc., chemical concentration 39% by mass, spherical, average particle size 9. 5 μm
・Organic particles B: High-density PE (HDPE), trade name "AQUACER 272N", manufactured by BYK, chemical concentration 55% by mass, spherical, average particle size 30 μm
[塗工液の作製]
(a)顔料塗工層用塗工液Aの作製
重質炭酸カルシウム(平均粒径1.0μm、アスペクト比1.4)70部、カオリン(平均粒径2.0μm、アスペクト比7)30部、分散剤(ポリアクリル酸ソーダ)0.1固形部を水中に撹拌しながら添加し、濃度70質量%の顔料スラリーを調製した。次に、pHが11.5になるように48%水酸化ナトリウム水溶液を添加した。続いて、スチレン-アクリル系共重合体ラテックス(BASF社製Acronal S 728ap、アクリル酸エステル-スチレン共重合体)を25固形部、消泡剤(株式会社日新化学研究所製:ビスマーKS38E)を0.31固形部添加し、塗工液濃度が63質量%になるように水を加えて調整した。完成した塗工液のB型粘度は800mPa・s(液温20℃)、pHは9.5であった。
[Preparation of coating liquid]
(a) Preparation of coating liquid A for pigment coating layer 70 parts of heavy calcium carbonate (average particle size 1.0 μm, aspect ratio 1.4), 30 parts of kaolin (average particle size 2.0 μm, aspect ratio 7) 0.1 solid part of a dispersant (sodium polyacrylate) was added to water with stirring to prepare a pigment slurry having a concentration of 70% by mass. Next, a 48% aqueous sodium hydroxide solution was added to adjust the pH to 11.5. Subsequently, 25 solid parts of styrene-acrylic copolymer latex (Acronal S 728ap manufactured by BASF, acrylic ester-styrene copolymer) and an antifoaming agent (Bismer KS38E manufactured by Nissin Kagaku Kenkyujo Co., Ltd.) were added. 0.31 part of solid was added, and water was added to adjust the coating solution concentration to 63% by mass. The B type viscosity of the completed coating liquid was 800 mPa·s (liquid temperature 20°C), and the pH was 9.5.
(b)顔料塗工層用塗工液Bの作製
スチレン-アクリル系共重合体ラテックス(BASF社製Acronal S 728ap)の添加量を11.1固形部とした以外は、顔料塗工層塗工液Aと同様にして、顔料塗工層塗工液Bを調製した。完成した塗工液のB型粘度は1,000mPa・s(液温20℃)、pHは9.0であった。
(b) Preparation of coating liquid B for pigment coating layer Coating for pigment coating layer except that the amount of styrene-acrylic copolymer latex (Acronal S 728ap manufactured by BASF) was 11.1 solid parts. Pigment coating layer coating liquid B was prepared in the same manner as liquid A. The B type viscosity of the completed coating liquid was 1,000 mPa·s (liquid temperature 20°C), and the pH was 9.0.
(c)顔料塗工層用塗工液Cの作製
スチレン-アクリル系共重合体ラテックス(BASF社製Acronal S 728ap)の添加量を100固形部とした以外は、顔料塗工層塗工液Aと同様にして、顔料塗工層塗工液Cを調製した。完成した塗工液のB型粘度は600mPa・s(液温20℃)、pHは9.5であった。
(c) Preparation of coating liquid C for pigment coating layer Coating liquid A for pigment coating layer except that the amount of styrene-acrylic copolymer latex (Acronal S 728ap manufactured by BASF) was 100 solid parts. Pigment coating layer coating liquid C was prepared in the same manner as above. The B-type viscosity of the completed coating liquid was 600 mPa·s (liquid temperature 20°C), and the pH was 9.5.
(d)顔料塗工層用塗工液Dの作製
スチレン-アクリル系共重合体ラテックスをスチレン-ブタジエン共重合体ラテックス(日本ゼオン株式会社製Nipol LX432M)に変更し、添加量を25固形部とした以外は、顔料塗工層塗工液Aと同様にして、顔料塗工層塗工液Dを調製した。完成した塗工液のB型粘度は800mPa・s(液温20℃)、pHは9.0であった。
(d) Preparation of coating liquid D for pigment coating layer The styrene-acrylic copolymer latex was changed to styrene-butadiene copolymer latex (Nipol LX432M manufactured by Nippon Zeon Co., Ltd.), and the amount added was 25 solid parts. Pigment coating layer coating liquid D was prepared in the same manner as pigment coating layer coating liquid A except for the following. The B-type viscosity of the completed coating liquid was 800 mPa·s (liquid temperature 20°C), and the pH was 9.0.
(e)上塗り塗工液Aの作製
水系樹脂エマルジョンAおよび消泡剤を配合して、固形分中の消泡剤の含有量が0.1質量%であり、固形分濃度43質量%の上塗り塗工液Aを調製した。
(e) Preparation of topcoat coating liquid A Water-based resin emulsion A and an antifoaming agent are blended, and the content of the antifoaming agent in the solid content is 0.1% by mass, and the topcoat has a solid content concentration of 43% by mass. Coating liquid A was prepared.
(f)上塗り塗工液Bの作製
エチレン-メタクリル酸共重合体ナトリウム塩アイオノマーエマルジョン(商品名「ケミパールS300」)および消泡剤を配合して固形分中のエチレン-メタクリル酸共重合体ナトリウム塩アイオノマーの含有量が99.9質量%、消泡剤の含有量が0.1質量%であり、固形分濃度35質量%の上塗り塗工液Bを調製した。
(f) Preparation of top coating solution B Ethylene-methacrylic acid copolymer sodium salt ionomer emulsion (trade name "Chemipearl S300") and antifoaming agent are blended to form a solid content of ethylene-methacrylic acid copolymer sodium salt. A topcoat coating liquid B was prepared with an ionomer content of 99.9% by mass, an antifoaming agent content of 0.1% by mass, and a solid content concentration of 35% by mass.
(g)上塗り塗工液Cの作製
エチレン-アクリル酸共重合体アミン塩アイオノマーエマルジョン(商品名「201103PX.S」)、消泡剤を配合して固形分中のエチレン-アクリル酸共重合体アミン塩アイオノマーの含有量が99.9質量%、消泡剤の含有量が0.1質量%であり、固形分濃度20質量%の上塗り塗工液Cを調製した。
(g) Preparation of top coating liquid C Ethylene-acrylic acid copolymer amine salt ionomer emulsion (product name "201103PX.S") is blended with an antifoaming agent to contain ethylene-acrylic acid copolymer amine in the solid content. A top coating liquid C was prepared in which the salt ionomer content was 99.9% by mass, the antifoaming agent content was 0.1% by mass, and the solid content concentration was 20% by mass.
(h)上塗り塗工液Dの作製
エチレン-アクリル酸共重合体アンモニウム塩アイオノマーエマルジョン(ザイクセンAC)、消泡剤を配合して固形分中のエチレン-アクリル酸共重合体アンモニウム塩アイオノマーの含有量が99.9質量%、消泡剤の含有量が0.1質量%であり、固形分濃度28質量%の塗工液Dを調製した。
(h) Preparation of topcoat coating solution D Ethylene-acrylic acid copolymer ammonium salt ionomer emulsion (Zaixen AC) and antifoaming agent are blended to determine the content of ethylene-acrylic acid copolymer ammonium salt ionomer in the solid content. was 99.9% by mass, the antifoaming agent content was 0.1% by mass, and the solid content concentration was 28% by mass.
(i)上塗り塗工液Eの作製
水系樹脂エマルジョンA、有機粒子A、および消泡剤を配合して、固形分中の有機粒子Aの含有量が4質量%、消泡剤の含有量が0.1質量%であり、固形分濃度42.8質量%の塗工液Eを調製した。
(i) Preparation of top coating liquid E A water-based resin emulsion A, organic particles A, and an antifoaming agent are blended so that the content of organic particles A in the solid content is 4% by mass and the content of the antifoaming agent is 4% by mass. 0.1% by mass, and a coating liquid E having a solid content concentration of 42.8% by mass was prepared.
(j)上塗り塗工液Fの作製
水系樹脂エマルジョンA、有機粒子B、消泡剤を配合して、固形分中の有機粒子Bの含有量が4質量%、消泡剤の含有量が0.1質量%であり、固形分濃度43質量%の塗工液Fを調製した。
(j) Preparation of topcoat coating liquid F Water-based resin emulsion A, organic particles B, and antifoaming agent are blended, and the content of organic particles B in the solid content is 4% by mass and the content of antifoaming agent is 0. .1% by mass, and a coating liquid F having a solid content concentration of 43% by mass was prepared.
[比較例1]
<耐水性紙の作製>
叩解したLBKP(CSF460mL)および叩解したNBKP(CSF650mL)を60%、40%の割合で混合したパルプスラリー100質量部(固形分換算)に対し、弱酸性ロジンサイズ剤0.8質量部、湿潤紙力増強剤0.15質量部、硫酸バンド1.45質量部を添加し、外層(第1層、第5層)用の紙料を調製した。
同様に、叩解したLBKP(CSF460mL)、叩解したNBKP(CSF650mL)を60%、40%の割合で混合したパルプスラリー100質量部(固形分換算)に対し、弱酸性ロジンサイズ剤0.8質量部、湿潤紙力増強剤0.15質量部、硫酸バンド1.7質量部を添加し、中層(第2層~第4層)用の紙料を調製した。
これらの紙料を用いて、5層抄きの長網抄紙機を用いて抄紙した。そのまま、抄紙機の後段にあるロッドブレードコーターにてオンマシン方式で塗工を実施した。紙基材のおもて面(接液面)に顔料塗工層用塗工液Aを塗工量(固形分)が5g/m2となるように1段目のロッドコーターにて塗工して、乾燥させ、顔料塗工層を形成した。続いて、おもて面(接液面)の顔料塗工層上に上塗り塗工液Aを塗工量(固形分)が2.5g/m2となるように2段目のブレードコーターにて塗工して乾燥させ、膜厚2.4μmの上塗り層(耐水性層)を形成し、耐水性紙を作製した。なお、抄紙速度は600m/minとした。
[Comparative example 1]
<Preparation of water-resistant paper>
0.8 parts by mass of a weakly acidic rosin sizing agent and wet paper per 100 parts by mass (in terms of solid content) of pulp slurry, which is a mixture of beaten LBKP (CSF 460 mL) and beaten NBKP (CSF 650 mL) at a ratio of 60% and 40%. A paper stock for the outer layer (first layer, fifth layer) was prepared by adding 0.15 parts by mass of a force enhancer and 1.45 parts by mass of band sulfate.
Similarly, 0.8 parts by mass of a weakly acidic rosin sizing agent was added to 100 parts by mass (in terms of solid content) of pulp slurry in which beaten LBKP (460 mL of CSF) and beaten NBKP (650 mL of CSF) were mixed at a ratio of 60% and 40%. , 0.15 parts by mass of a wet paper strength enhancer, and 1.7 parts by mass of aluminum sulfate were added to prepare a paper stock for the middle layer (second to fourth layers).
Using these paper stocks, paper was made using a 5-layer Fourdrinier paper machine. Coating was then performed on-machine using a rod blade coater located downstream of the paper machine. Coat coating liquid A for pigment coating layer on the front surface (liquid contact surface) of the paper base material using the first stage rod coater so that the coating amount (solid content) is 5 g/ m2 . It was then dried to form a pigment coating layer. Next, apply top coating liquid A onto the pigment coating layer on the front surface (liquid contact surface) using the second blade coater so that the coating amount (solid content) is 2.5 g/ m2 . This was coated and dried to form an overcoat layer (water-resistant layer) with a thickness of 2.4 μm, thereby producing water-resistant paper. Note that the paper making speed was 600 m/min.
[実施例1]
上塗り層(耐水性層)の塗工量(固形分)を3.0g/m2に変更して、膜厚2.9μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 1]
Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 3.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 2.9 μm was formed. Water-resistant paper was produced in the same manner.
[実施例2]
上塗り層(耐水性層)の塗工量(固形分)を4.0g/m2に変更して、膜厚3.8μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 2]
Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 4.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 3.8 μm was formed. Water-resistant paper was produced in the same manner.
[実施例3]
上塗り層(耐水性層)の塗工量(固形分)を5.0g/m2に変更して、膜厚4.8μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 3]
Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 5.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 4.8 μm was formed. Water-resistant paper was produced in the same manner.
[実施例4]
上塗り層(耐水性層)の塗工量(固形分)を6.0g/m2に変更して、膜厚5.8μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 4]
Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 6.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 5.8 μm was formed. Water-resistant paper was produced in the same manner.
[実施例5]
上塗り層(耐水性層)の塗工量(固形分)を8.0g/m2に変更して、膜厚7.7μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 5]
Comparative Example 1 except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 8.0 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 7.7 μm was formed. Water-resistant paper was produced in the same manner.
[実施例6]
上塗り層(耐水性層)の塗工量(固形分)を10g/m2に変更して、膜厚9.6μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 6]
The procedure was the same as in Comparative Example 1, except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 10 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 9.6 μm was formed. A water-resistant paper was produced.
[実施例7]
上塗り層(耐水性層)の塗工量(固形分)を12g/m2に変更して、膜厚11.5μmの上塗り層(耐水性層)を形成したこと以外は比較例1と同様にして、耐水性紙を作製した。
[Example 7]
The procedure was the same as Comparative Example 1, except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 12 g/m 2 and a top coat layer (water resistant layer) with a film thickness of 11.5 μm was formed. A water-resistant paper was produced.
[比較例2]
上塗り塗工液を塗工液Bに変更したこと以外は実施例6と同様にして、耐水性紙を作製した。
[Comparative example 2]
Water-resistant paper was produced in the same manner as in Example 6, except that the top coating solution was changed to coating solution B.
[比較例3]
上塗り塗工液を塗工液Cに変更したこと以外は実施例6と同様にして、耐水性紙を作製した。
[Comparative example 3]
Water-resistant paper was produced in the same manner as in Example 6, except that the top coating liquid was changed to coating liquid C.
[比較例4]
上塗り塗工液を塗工液Dに変更したこと以外は実施例6と同様にして、耐水性紙を作製した。
[Comparative example 4]
Water-resistant paper was produced in the same manner as in Example 6, except that the top coating liquid was changed to coating liquid D.
[実施例8]
上塗り塗工液をEに変更したこと以外は実施例3と同様にして、上塗り層(耐水性層)の膜厚が4.8μmの耐水性紙を作製した。
[Example 8]
A water-resistant paper with a top coat layer (water-resistant layer) having a thickness of 4.8 μm was produced in the same manner as in Example 3 except that the top coat coating liquid was changed to E.
[実施例9]
上塗り層(耐水性層)の塗工量(固形分)を10g/m2に変更したこと以外は実施例8と同様にして、上塗り層(耐水性層)の膜厚が9.5μmの耐水性紙を作製した。
[Example 9]
The same procedure as in Example 8 was carried out except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 10 g/m 2 , and the top coat layer (water resistant layer) had a thickness of 9.5 μm. I made a paper.
[実施例10]
上塗り塗工液をFに変更したこと以外は実施例3と同様にして、上塗り層(耐水性層)の膜厚が4.8μmの耐水性紙を作製した。
[Example 10]
Water-resistant paper with a top coat layer (water-resistant layer) having a thickness of 4.8 μm was produced in the same manner as in Example 3 except that the top coat coating liquid was changed to F.
[実施例11]
上塗り層(耐水性層)の塗工量(固形分)を10g/m2に変更したこと以外は実施例10と同様にして、上塗り層(耐水性層)の膜厚が9.6μmの耐水性紙を作製した。
[Example 11]
The same procedure as in Example 10 was carried out except that the coating amount (solid content) of the top coat layer (water resistant layer) was changed to 10 g/m 2 , except that the top coat layer (water resistant layer) had a thickness of 9.6 μm. I made a paper.
[実施例12]
顔料塗工層用塗工液を顔料塗工層用塗工液Bに変更したこと以外は実施例2と同様にして耐水性紙を作製した。
[Example 12]
Water-resistant paper was produced in the same manner as in Example 2 except that the coating solution for pigment coating layer was changed to coating solution B for pigment coating layer.
[実施例13]
顔料塗工層用塗工液を顔料塗工層用塗工液Cに変更したこと以外は実施例2と同様にして耐水性紙を作製した。
[Example 13]
Water-resistant paper was produced in the same manner as in Example 2 except that the coating solution for pigment coating layer was changed to coating solution C for pigment coating layer.
[実施例14]
顔料塗工層用塗工液を顔料塗工層用塗工液Dに変更したこと以外は実施例2と同様にして耐水性紙を作製した。
[Example 14]
Water-resistant paper was produced in the same manner as in Example 2 except that the coating solution for pigment coating layer was changed to coating solution D for pigment coating layer.
[評価方法]
上記実施例1~14および比較例1~4の耐水性紙に対し、以下の測定・評価を行った。結果を表1に示す。
[Evaluation method]
The following measurements and evaluations were performed on the water-resistant papers of Examples 1 to 14 and Comparative Examples 1 to 4. The results are shown in Table 1.
<坪量>
紙基材の坪量は、JIS P 8124:2011に準拠して測定した。
<Basic weight>
The basis weight of the paper base material was measured in accordance with JIS P 8124:2011.
<紙厚>
紙基材の紙厚は、JIS P 8118:2014に準拠して測定した。
<Paper thickness>
The paper thickness of the paper base material was measured in accordance with JIS P 8118:2014.
<透気度(王研式透気度)>
耐水性紙の透気度は、JIS P 8117:2009に準拠して測定した。
<Air permeability (Ouken style air permeability)>
The air permeability of the waterproof paper was measured in accordance with JIS P 8117:2009.
<Cobb吸水度>
Cobb吸水度は、得られた耐水性紙を13cm角に裁断し、JIS P 8140:1998に準拠して20℃または90℃のイオン交換水を耐水性紙の表面に30分間接触させ、接触前後の質量差から、JIS P 8140:1998に準拠して測定した。
<Cobb water absorption>
Cobb water absorption was measured by cutting the obtained water-resistant paper into 13 cm square pieces, and contacting ion-exchanged water at 20°C or 90°C with the surface of the water-resistant paper for 30 minutes in accordance with JIS P 8140:1998, before and after contact. It was measured based on the mass difference in accordance with JIS P 8140:1998.
<リサイクル性>
得られた耐水性紙を絶乾質量で約50g量り取り、2cm角程度に刃物を用いずに手で裁断し、水道水を加えて濃度3%とし、ディスインテグレーター(熊谷理機工業株式会社製 No.2532)を用いて、21℃、3000rpmで10分間処理して完全にパルプ繊維が離解したパルプスラリーを調製した。このパルプスラリーをスリット幅0.2mm(8カット)、流量10L/分で、10分間スクリーン処理後に残渣を得た。仕込み絶乾質量に対する絶乾残渣質量の割合を残渣率とし、これを100%から差し引いてパルプの通過率を算出したものをリサイクル率とした。
<Recyclability>
Weigh out approximately 50 g of the obtained water-resistant paper on an absolute dry basis, cut it by hand without using a knife into approximately 2 cm square pieces, add tap water to make the concentration 3%, and use a disintegrator (manufactured by Kumagai Riki Kogyo Co., Ltd.). No. 2532) for 10 minutes at 21° C. and 3000 rpm to prepare a pulp slurry in which the pulp fibers were completely disintegrated. This pulp slurry was screened for 10 minutes at a slit width of 0.2 mm (8 cuts) and a flow rate of 10 L/min to obtain a residue. The ratio of the bone dry residue mass to the charged bone dry mass was defined as the residue rate, and this was subtracted from 100% to calculate the pulp passage rate, which was defined as the recycling rate.
<金属への貼り付き(成形性)>
70℃に熱したSUS製ブロック(紙コップ成形におけるマンドレルを想定)を耐水性紙のおもて面(接液面)に1分間押し当て、剥がしたときの状態を下記基準で評価した。AおよびBであれば実用上使用可能と判断できる。
〔評価基準〕
A:ブロックに貼り付かない
B:ブロックに貼り付くが手で剥がせば抵抗なく剥がれる
C:ブロックに貼り付き、手で剥がすときにやや抵抗がある
D:ブロックに貼り付き、手で剥がすときに大きな抵抗がある
<Adhesion to metal (formability)>
A SUS block (assumed to be a mandrel in paper cup molding) heated to 70°C was pressed against the front surface (liquid contact surface) of the water-resistant paper for 1 minute, and the condition when peeled off was evaluated according to the following criteria. A and B can be judged to be practically usable.
〔Evaluation criteria〕
A: Does not stick to the block B: Sticks to the block but peels off without resistance if removed by hand C: Sticks to the block and has some resistance when removed by hand D: Sticks to the block and peels off by hand there is great resistance
<耐ブロッキング性>
サンプルを5cm角にカットし、おもて面(接液面)と裏面が密着するように重ね合わせ、ブロッキングテスターに挟んで圧力2kg/cm2で加圧し、温度40℃、相対湿度90%の条件下で24時間加圧状態を維持した。24時間後に温度40℃、相対湿度90%条件下から取り出し、室温まで冷却後に手で剥がして下記基準で評価した。AおよびBであれば実用上使用可能と判断できる。
〔評価基準〕
A:抵抗なく剥がれる
B:僅かに抵抗がある
C:抵抗が大きく、塗工面が僅かに剥がれる
D:かなりの抵抗があり塗工面が剥がれる(紙剥けがある)
<Blocking resistance>
Cut the sample into 5 cm square pieces, stack them so that the front surface (liquid contact surface) and back surface are in close contact, sandwich them between blocking testers, pressurize them at a pressure of 2 kg/cm 2 , and test them at a temperature of 40°C and a relative humidity of 90%. The pressurized state was maintained under these conditions for 24 hours. After 24 hours, it was taken out from the environment at a temperature of 40°C and a relative humidity of 90%, cooled to room temperature, peeled off by hand, and evaluated according to the following criteria. A and B can be judged to be practically usable.
〔Evaluation criteria〕
A: Peels off with no resistance B: Slight resistance C: Large resistance and coated surface peels off slightly D: Considerable resistance and coated surface peels off (paper peels off)
<サイドシール性(ヒートシール性)>
得られた耐水性紙を縦方向15cm×横方向25cmに裁断し、おもて面(接液面)が内側となるように、横方向に丸めて径7.5cmの筒状にし、耐水性紙が重なり合う部分(紙コップ胴部のサイド部にあたる、サイドシール幅0.7cm)のヒートシール性を以下の基準に基づいて評価した。なお、ヒートシールは、中部総業株式会社製「CS-205」を使用し、温度250℃、圧力0.1MPa、接着時間2秒の条件で実施した。AまたはBであれば実用上使用可能と判断できる。
〔評価基準〕
A:接着強度が強く、筒の外側から手で押して形を歪めても容易に剥離せず、接着部分を破いて解体すると、接着部分の全てが基材から破壊していることが確認できる。
B:接着強度が強く、筒の外側から手で押して形を歪めても容易に剥離しないが、接着部分を破いて解体すると、基材から破壊していない部分がわずかにある。
C:接着強度がやや強く、筒の外側から手で押して形を歪めても容易に剥離しないが、接着部分を破いて解体すると、接着状態が悪く基材から破壊していない部分が一部ある。
D:接着強度がやや弱く、筒の外側から手で押して形を歪めると、接着部分の半分以上が剥離する。
E:全く接着しない。
<Side sealability (heat sealability)>
The obtained water-resistant paper was cut into pieces of 15 cm in the vertical direction and 25 cm in the horizontal direction, and rolled into a cylinder shape with a diameter of 7.5 cm with the front surface (liquid-contacted surface) facing inside. The heat sealability of the overlapping portion of paper (corresponding to the side portion of the paper cup body, side seal width 0.7 cm) was evaluated based on the following criteria. Note that heat sealing was performed using "CS-205" manufactured by Chubu Sogyo Co., Ltd. under conditions of a temperature of 250° C., a pressure of 0.1 MPa, and a bonding time of 2 seconds. If it is A or B, it can be determined that it is practically usable.
〔Evaluation criteria〕
A: The adhesive strength is strong, and it does not peel off easily even if the shape is distorted by pushing from the outside of the cylinder by hand. When the adhesive part is torn and disassembled, it can be confirmed that all the adhesive parts are destroyed from the base material.
B: The adhesive strength is strong and does not peel off easily even if the shape is distorted by pressing from the outside of the cylinder by hand, but when the adhesive part is torn and disassembled, there is a small part that has not been broken from the base material.
C: The adhesive strength is somewhat strong, and it does not peel off easily even if you push it by hand from the outside of the cylinder and distort the shape, but when you tear the adhesive part and disassemble it, there are some parts that are not broken from the base material due to poor adhesion. .
D: Adhesive strength is somewhat weak, and if the shape is distorted by pressing from the outside of the cylinder by hand, more than half of the adhesive part will peel off.
E: No adhesion at all.
<耐油度>
JAPAN TAPPI No.41(キット法)に準拠し、おもて面(接液面)の耐油度を評価した。値(キット値)が高いほど撥油性が高いことを示す。
<Oil resistance>
JAPAN TAPPI No. 41 (kit method), the oil resistance of the front surface (liquid contact surface) was evaluated. The higher the value (kit value), the higher the oil repellency.
<操業性>
裏面にタッキング試験機TAC-1000(株式会社レスカ製)のプローブを接触させ
測定した。押付け速度0.5mm/s、押付け荷重200gf、押付け時間1s、引き上
げ速度1mm/sとし、ステージ温度を100℃、プローブ温度を80℃とした。
なお、粘着力が高いと、製造時などに塗工機の転写ロールへの貼り付きが生じやすく、また、ロール汚れ発生の原因となりやすい。
〔評価基準〕
A:測定の平均値が20gf以下(表面べたつきがない)
B:測定の平均値が20gfを超え40gf以下(表面べたつきが少ない)
C:測定の平均値が40gfを超え60gf以下(表面が少しべたつく)
D:測定の平均値が60gfを超える(表面がべたつく)
<Operability>
A probe of a tacking tester TAC-1000 (manufactured by Resca Co., Ltd.) was brought into contact with the back surface for measurement. The pressing speed was 0.5 mm/s, the pressing load was 200 gf, the pressing time was 1 s, the pulling speed was 1 mm/s, the stage temperature was 100°C, and the probe temperature was 80°C.
Note that if the adhesive strength is high, it tends to stick to the transfer roll of a coating machine during manufacturing, and also tends to cause roll staining.
〔Evaluation criteria〕
A: Average value of measurement is 20gf or less (no surface stickiness)
B: Measured average value is more than 20gf and less than 40gf (less surface stickiness)
C: Average value of measurement is more than 40gf and less than 60gf (the surface is a little sticky)
D: Average measurement value exceeds 60 gf (surface is sticky)
実施例1~14の耐水性紙では、耐水性に優れるとともに、耐ブロッキング性、成形性およびヒートシール性に優れた耐水性紙が得られた。
耐水性層の塗工量が3.0g/m2未満である比較例1の耐水性紙では、耐水性が十分ではなく、また、成形性にも劣るものであった。また、耐水性層が融点を1つのみ有する比較例2~4の耐水性紙では、ヒートシール性には優れるものの、マンドレルへの貼り付きが発生し、成形性に劣り、また、耐ブロッキング性にも劣るものであった。
In the water-resistant papers of Examples 1 to 14, water-resistant papers with excellent water resistance, blocking resistance, moldability, and heat sealability were obtained.
The water-resistant paper of Comparative Example 1 in which the coating weight of the water-resistant layer was less than 3.0 g/m 2 did not have sufficient water resistance and was also poor in formability. In addition, the water-resistant papers of Comparative Examples 2 to 4, in which the water-resistant layer has only one melting point, have excellent heat-sealability, but stick to the mandrel, have poor moldability, and have poor blocking resistance. It was also inferior to
Claims (9)
耐水性層は、融点を少なくとも2点有し、1つ目の融点は75℃以上100℃未満であり、2つ目の融点は100℃以上120℃以下であり、
前記耐水性層が、エチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体を含有し、
前記耐水性層中のエチレン-(メタ)アクリル酸共重合体およびエチレンとエチレン以外の不飽和炭化水素との共重合体の質量比(エチレン-(メタ)アクリル酸共重合体/エチレンとエチレン以外の不飽和炭化水素との共重合体)が、50/50以上90/10以下であり、
耐水性層の片面あたりの塗工量が3.0g/m2以上であり、
紙基材と耐水性層との間に、顔料およびバインダーを含有する顔料塗工層を有する、
耐水性紙。 A water-resistant paper having a water-resistant layer on the top layer of at least one side of the paper base material,
The water-resistant layer has at least two melting points, the first melting point is 75°C or more and less than 100°C, the second melting point is 100°C or more and 120°C or less,
The water-resistant layer contains an ethylene-(meth)acrylic acid copolymer and a copolymer of ethylene and an unsaturated hydrocarbon other than ethylene,
Mass ratio of the ethylene-(meth)acrylic acid copolymer and the copolymer of ethylene and an unsaturated hydrocarbon other than ethylene in the water-resistant layer (ethylene-(meth)acrylic acid copolymer/ethylene and non-ethylene copolymer with an unsaturated hydrocarbon) is 50/50 or more and 90/10 or less,
The coating amount per side of the water-resistant layer is 3.0 g/m 2 or more,
A pigment coating layer containing a pigment and a binder is provided between the paper base material and the water-resistant layer.
Water resistant paper.
A packaging container made of the water-resistant paper according to any one of claims 1 to 8.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022-099900 | 2022-06-21 | ||
| JP2022099900 | 2022-06-21 | ||
| JP2022-179040 | 2022-11-08 | ||
| JP2022179040A JP7215635B1 (en) | 2022-06-21 | 2022-11-08 | Water-resistant paper and packaging containers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2023248981A1 true WO2023248981A1 (en) | 2023-12-28 |
Family
ID=85111661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2023/022622 Ceased WO2023248981A1 (en) | 2022-06-21 | 2023-06-19 | Water-resistant paper and packaging container |
Country Status (2)
| Country | Link |
|---|---|
| JP (2) | JP7215635B1 (en) |
| WO (1) | WO2023248981A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116556101A (en) * | 2023-05-31 | 2023-08-08 | 东华大学 | Green sustainable preparation method and application of fluorine-free water-repellent oil-repellent paper pulp molding |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001355195A (en) * | 2000-06-13 | 2001-12-26 | Oji Paper Co Ltd | Moistureproof laminate |
| JP2009520117A (en) * | 2005-12-15 | 2009-05-21 | ダウ グローバル テクノロジーズ インコーポレイティド | Improved cellulose article containing additive composition |
| JP2019002119A (en) * | 2017-06-15 | 2019-01-10 | ダウ グローバル テクノロジーズ エルエルシー | Paper coated with functional polyolefin film |
| JP2022013542A (en) * | 2020-06-30 | 2022-01-18 | 王子ホールディングス株式会社 | Water-resistant paper, food container, and cutlery |
-
2022
- 2022-11-08 JP JP2022179040A patent/JP7215635B1/en active Active
-
2023
- 2023-01-13 JP JP2023004117A patent/JP2024000953A/en active Pending
- 2023-06-19 WO PCT/JP2023/022622 patent/WO2023248981A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001355195A (en) * | 2000-06-13 | 2001-12-26 | Oji Paper Co Ltd | Moistureproof laminate |
| JP2009520117A (en) * | 2005-12-15 | 2009-05-21 | ダウ グローバル テクノロジーズ インコーポレイティド | Improved cellulose article containing additive composition |
| JP2019002119A (en) * | 2017-06-15 | 2019-01-10 | ダウ グローバル テクノロジーズ エルエルシー | Paper coated with functional polyolefin film |
| JP2022013542A (en) * | 2020-06-30 | 2022-01-18 | 王子ホールディングス株式会社 | Water-resistant paper, food container, and cutlery |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116556101A (en) * | 2023-05-31 | 2023-08-08 | 东华大学 | Green sustainable preparation method and application of fluorine-free water-repellent oil-repellent paper pulp molding |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2024000948A (en) | 2024-01-09 |
| JP7215635B1 (en) | 2023-01-31 |
| JP2024000953A (en) | 2024-01-09 |
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