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WO2023112804A1 - Fibrous structure, scaffold material for cultured meat, and method for manufacturing fibrous structure - Google Patents

Fibrous structure, scaffold material for cultured meat, and method for manufacturing fibrous structure Download PDF

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Publication number
WO2023112804A1
WO2023112804A1 PCT/JP2022/045200 JP2022045200W WO2023112804A1 WO 2023112804 A1 WO2023112804 A1 WO 2023112804A1 JP 2022045200 W JP2022045200 W JP 2022045200W WO 2023112804 A1 WO2023112804 A1 WO 2023112804A1
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WIPO (PCT)
Prior art keywords
fibers
fiber structure
fiber
structure according
gel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/JP2022/045200
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French (fr)
Japanese (ja)
Inventor
智昭 日紫喜
裕香 関口
繁樹 石黒
倫子 須藤
貴久 小西
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Nitto Denko Corp
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Nitto Denko Corp
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Publication of WO2023112804A1 publication Critical patent/WO2023112804A1/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/06Wet spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/04Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of alginates
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments

Definitions

  • the present invention relates to a fibrous structure, a scaffolding material for cultured meat, and a method for producing a fibrous structure.
  • New protein sources include vegetable meat produced from plants, meat produced from insects, cultured meat produced by culturing microorganisms or cells themselves, and the like.
  • “Vegetable meat” is a processed food made by adding additives to vegetable protein such as soybeans as a raw material, and is also called “fake meat”.
  • “Cultured meat” means meat produced by culturing muscle cells using regenerative medicine technology, and is also called “cultured meat” or “clean meat”.
  • cultured meat has its safety. For example, in the process of meat production and processing, there is always the risk of contamination with pathogens that cause food poisoning. However, since cultured meat is cultivated in almost sterile conditions, the risk of contamination with pathogenic bacteria is low. In addition, cultured meat can not only reduce the cost of the processing process, but it is also attracting attention from an environmental point of view, as research results show that it can reduce greenhouse gases by 96% compared to conventional production methods. At present, minced meat has been reported as cultivated meat.
  • Scaffolds for culturing cells include, for example, fibrous structures such as fibrous sheets.
  • Patent Document 1 discloses a fiber assembly that can be used for cell culture. In the field of cultivated meat, new fiber structures suitable for culturing cells are desired.
  • an object of the present invention is to provide a new fiber structure suitable for culturing cells.
  • a fibrous structure comprising fibers, Provided is a fibrous structure having a porous structure and an apparent density of 0.04 g/cm 3 or less.
  • the present invention provides Provided is a cultivated meat scaffold comprising the fiber structure.
  • the present invention provides Provided is a method for producing a fibrous structure, comprising contacting a structure having gel-like fibers containing water with alcohol.
  • a new fiber structure suitable for culturing cells can be provided.
  • FIG. 4 is a diagram for explaining the shape of fibers in a fiber structure
  • FIG. 4 is a diagram for explaining the shape of fibers in a fiber structure
  • 5 is a graph for explaining a method of examining the state of orientation of fibers contained in a fiber structure
  • 4C is a diagram for explaining the relationship between the angles ⁇ 1 and ⁇ 2 shown in the graph of FIG. 4B and the fibers included in the fiber structure
  • FIG. It is a figure for demonstrating the manufacturing method of a fiber structure. It is a figure for demonstrating the manufacturing method of a fiber structure.
  • 4 is an SEM image showing the surface of the fiber structure of Example 5.
  • FIG. 10 is an SEM image showing the surface of the fiber structure of Example 6.
  • the fiber structure according to the first aspect of the present invention comprises A fibrous structure comprising fibers, It has a porous structure and an apparent density of 0.04 g/cm 3 or less.
  • the fiber structure according to the first aspect is sheet-like.
  • the fiber structure according to the second aspect has a single layer structure.
  • the fiber structure according to the second or third aspect has a thickness of 3 mm or more.
  • the fibers have an average fiber diameter of 1 ⁇ m or more.
  • the fibers are oriented.
  • the first peak and the second peak different from the first peak There are 2 peaks.
  • Test method Observe the surface of the fiber structure with a scanning electron microscope. The obtained electron microscope image is binarized to create a binarized image. A power spectrum is obtained by Fourier transforming the binarized image. The angular distribution of the average amplitude is calculated from the power spectrum, and a graph is created in which the horizontal axis is the angle and the vertical axis is the average amplitude.
  • the difference between the angle ⁇ 1 corresponding to the apex of the first peak and the angle ⁇ 2 corresponding to the apex of the second peak is 70° to 130°.
  • the fibers contain polysaccharides.
  • the fibers contain alginic acid and/or alginate.
  • the fiber structure according to any one of the first to tenth aspects is edible.
  • the fiber structure according to any one of the first to eleventh aspects includes an adhesion improver that improves adhesion of cells, and further includes a coating layer that coats the fibers. have.
  • the fiber structure according to any one of the first to twelfth aspects is used as a substrate for culturing cells.
  • the cultivated meat scaffolding material according to the fourteenth aspect of the present invention comprises A fiber structure according to any one of the first to thirteenth aspects is provided.
  • a method for manufacturing a fiber structure according to the fifteenth aspect of the present invention comprises: It involves contacting a structure having gelatinous fibers containing water with an alcohol.
  • the alcohol is ethanol.
  • the manufacturing method according to the fifteenth or sixteenth aspect comprises winding the gel-like fibers around a bobbin to produce a wound body, and obtaining the sheet-like structure. and cutting the winding so as to.
  • the gel-like fibers are wound around the bobbin while being traversed.
  • the ratio of the number of traverses per second to the rotation speed (rps) of the bobbin is 0.25-5.
  • the production method according to any one of the fifteenth to nineteenth aspects comprises ejecting a solution containing a polysaccharide and water from a nozzle, and and contacting the discharge from the nozzle with a coagulating liquid.
  • the fiber structure 1 of this embodiment includes fibers 5 .
  • the fiber structure 1 is an assembly of multiple fibers 5 .
  • the fibrous structure 1 may consist essentially of the fibers 5 alone.
  • the fiber structure 1 is typically sheet-like. However, the fiber structure 1 may be block-shaped. In this specification, the sheet-like fiber structure 1 is sometimes referred to as a "fiber sheet 1".
  • the fiber structure 1 typically has a flat plate shape and has two pairs of end faces facing each other.
  • the direction X is, for example, the direction from one of the pair of end faces of the fiber structure 1 to the other.
  • the direction Y is, for example, a direction orthogonal to the direction X, and is a direction from one of the other pair of end faces of the fiber structure 1 to the other.
  • the fiber structure 1 has a porous structure. Specifically, in the fiber structure 1, spaces exist between the fibers 5, and the spaces can be regarded as pores. The pores included in the fiber structure 1 are continuous pores that are continuously formed in a three-dimensional shape. In the fibrous structure 1, the holes penetrate the fibrous structure 1, for example. In the fiber structure 1, the fibers 5 and the spaces between the fibers 5 all have relatively uniform sizes.
  • the fiber structure 1 of this embodiment the spaces between the fibers 5 are large and the apparent density is small.
  • the fiber structure 1 has an apparent density of 0.04 g/cm 3 or less.
  • the fiber structure 1 having such a small apparent density is suitable for culturing cells in spaces between the fibers 5 .
  • the fiber structure 1 has a space of a size suitable for culturing cells therein.
  • the fiber aggregate of Patent Document 1 the fibers are welded and fixed at the portions where the fibers intersect. In Patent Document 1, it is difficult to adjust the apparent density of the fiber assembly to 0.04 g/cm 3 or less.
  • the apparent density of the fiber structure 1 can be measured according to Japanese Industrial Standards (former Japanese Industrial Standards; JIS) K7222:2005.
  • the apparent density of the fiber structure 1 is 0.03 g/cm 3 or less, 0.025 g/cm 3 or less, 0.023 g/cm 3 or less, 0.020 g/cm 3 or less, 0.018 g/cm 3 or less, and further may be 0.015 g/cm 3 or less.
  • the lower limit of the apparent density of the fiber structure 1 is not particularly limited, and is, for example, 0.005 g/cm 3 and may be 0.010 g/cm 3 .
  • the porosity of the fiber structure 1 is not particularly limited, and is, for example, 10% or more, 20% or more, 30% or more, 40% or more, 50% or more, 60% or more, 70% or more, 80% or more, and further may be 90% or more.
  • the upper limit of the porosity of the fiber structure 1 is not particularly limited, and is, for example, 99%.
  • the porosity of the fibrous structure 1 can be calculated from the following formula based on the volume V (cm 3 ), weight W (g) and true density D (g/cm 3 ) of the fibrous structure 1 .
  • the true density D means the specific gravity of the material forming the fiber structure 1 .
  • Porosity (%) 100 ⁇ (V-(W / D)) / V
  • a sheet-like fiber structure (fiber sheet) 1 has, for example, a single layer structure.
  • the fiber sheet 1 having a single-layer structure tends to be difficult to fibrillate in a liquid such as a culture medium.
  • the fiber sheet 1 may have a laminated structure in which a plurality of layers made of fibers are laminated.
  • the thickness of the sheet-like fiber structure (fiber sheet) 1 is not particularly limited, and is, for example, 0.5 mm or more, 1 mm or more, 3 mm or more, 5 mm or more, 8 mm or more, 10 mm or more, and further 12 mm or more.
  • the fiber sheet 1 has a single layer structure and a thickness of 3 mm or more.
  • the upper limit of the thickness of the fiber sheet 1 is not particularly limited, and may be, for example, 500 mm, 100 mm, or 50 mm. It is particularly preferable that the thickness of the fiber sheet 1 is 10 mm to 15 mm.
  • the length L X of the fiber structure 1 in the direction X and the length L Y of the fiber structure 1 in the direction Y are each greater than the thickness of the fiber structure 1 .
  • the length L X of the fiber structure 1 is not particularly limited, and is, for example, 10 mm to 1000 mm, and may be 100 mm to 500 mm.
  • the length L Y of the fiber structure 1 is not particularly limited, and is, for example, 10 mm to 500 mm, and may be 50 mm to 200 mm.
  • the fiber structure 1 is typically edible.
  • the fiber structure is edible means that the fiber structure is composed only of substances approved as foods or food additives according to the laws and regulations of each country.
  • the shape of the fibers 5 in the fiber structure 1 is not particularly limited. Fibers 5 are preferably long fibers, but may be short fibers. Fiber 5 preferably does not have a branched structure. As shown in FIG. 2, the fibers 5 may have a flattened cross-section. In addition, FIG. 2 shows an example of an SEM image when the end face of the fiber structure 1 is observed in the direction X. As shown in FIG.
  • the average fiber diameter of the fibers 5 is not particularly limited.
  • the upper limit of the average fiber diameter is not particularly limited, and may be, for example, 100 ⁇ m, 50 ⁇ m, or 30 ⁇ m.
  • the average fiber diameter can be specified by the following method. First, the surface of the fiber structure 1, typically the main surface (the surface having the widest area), is observed by SEM. The enlargement magnification at this time is, for example, 300 times. In the obtained electron microscope image, the outer diameter of the specific fiber 5 is measured with a vernier caliper. An arbitrary number (at least 15) of the outer diameters of the fibers 5 are measured, and the average value of the obtained measured values is regarded as the average fiber diameter.
  • FIGS. 3A and 3B are schematic diagrams showing the outer shape of the fiber structure 1 in plan view and the shape of one fiber 5 included in the fiber structure 1.
  • FIG. Other fibers have been omitted from FIGS. 3A and 3B for illustrative purposes.
  • the fibers 5 extend, for example, in the direction X, and more specifically, extend in the direction X while undulating in the direction Y.
  • the corrugations F formed by the undulating fibers 5 have, for example, smooth curves and form crests and valleys in the Y direction.
  • Wavelength W L (distance between two adjacent crests in direction X) of waveform F is not particularly limited, and may be, for example, 10 mm to 1000 mm, or 100 mm to 500 mm.
  • a ratio R 1 of the length L X (mm) of the fiber structure 1 in the direction X to the wavelength W L (mm) is, for example, 0.25 to 5, preferably 0.5 to 3, and more preferably is between 0.75 and 1.5. Note that FIG. 3A shows a configuration in which the ratio R 1 is 0.75. FIG. 3B shows a configuration in which the ratio R 1 is 1.5.
  • the height W H of the waveform F (the distance between peaks and valleys in the direction Y) matches the length L Y of the fiber structure 1 in the direction Y, for example.
  • the height W H of the waveform F is not particularly limited, and is, for example, 10 mm to 500 mm, and may be 50 mm to 200 mm.
  • each of the plurality of fibers 5 extends in the direction X while undulating in the direction Y. As shown in FIG. Such a configuration of fibers 5 is suitable for reducing the apparent density of fiber structure 1 .
  • the plurality of waveforms F formed by each of the plurality of fibers 5 may have the same wavelength W L and may also have the same height W H . These waveforms F may have the same size and shape as each other, except that their starting points are shifted.
  • the fibers 5 are preferably oriented.
  • cultured meat produced using the fiber structure 1 has tissue density and hardness comparable to those of muscle fibers, and tends to achieve a good texture.
  • Whether or not the fibers 5 are oriented can be confirmed, for example, from a graph prepared by the following test method.
  • the surface of the fiber structure 1, typically near the center of gravity of the main surface is observed with a scanning electron microscope (SEM).
  • SEM scanning electron microscope
  • the enlargement magnification at this time is, for example, 300 times.
  • an electron microscope image (for example, FIG. 4A) displaying a range of about 1000 ⁇ m in length ⁇ about 1000 ⁇ m in width is obtained.
  • the vertical direction of this electron microscope image matches the direction X, for example.
  • the obtained electron microscope image is binarized to create a binarized image.
  • a power spectrum is obtained by Fourier transforming the binarized image.
  • the angular distribution of the average amplitude is calculated from the obtained power spectrum, and a graph (for example, FIG. 4B) is created with the angle on the horizontal axis and the average amplitude on the vertical axis. When a peak is confirmed in this graph, it can be determined that the fibers 5 are oriented in the fiber structure 1 .
  • the graph can be created using known software, for example, the fiber orientation analysis program "FiberOri8single03" published by the Environmental Materials Science Laboratory, Biomaterials Engineering Division, University of Tsukuba. Multiple SEM images may be used to create the graph.
  • the graph created by the above test method preferably has a first peak P 1 and a second peak P 2 different from the first peak P 1 .
  • the angle corresponding to the vertex T1 of the first peak P1 may be called the angle ⁇ 1
  • the angle corresponding to the vertex T2 of the second peak P2 may be called the angle ⁇ 2 .
  • the presence of the first peak P 1 and the second peak P 2 means that the fiber structure 1 is oriented at an angle ⁇ 1 with respect to a specific direction (for example, the direction X). and fibers 5 oriented at an angle ⁇ 2 are present. Specifically, as shown in FIG.
  • 4C in the fiber structure 1, the fibers 5a are oriented at an angle ⁇ 1 and the fibers 5a are oriented at an angle ⁇ 2 It can be said that the fibers 5b and 5b are present.
  • 4C is a schematic diagram showing the surface of the fiber structure 1. FIG. Other fibers are omitted in FIG. 4C for illustration purposes.
  • the angle ⁇ 1 corresponding to the vertex T 1 of the first peak P 1 is not particularly limited, and is within the range of 10° to 60°, for example.
  • the angle ⁇ 2 corresponding to the vertex T 2 of the second peak P 2 is not particularly limited, and is within the range of 120° to 170°, for example.
  • the difference between the angles ⁇ 1 and ⁇ 2 is, for example, 70° to 130°, preferably 70° to 110°.
  • the difference between the angles ⁇ 1 and ⁇ 2 is preferably about 90°. In this case, the number of intersections between the fibers 5 increases, which tends to further reduce the apparent density.
  • a fiber structure 1 comprising fibers 5,
  • a first peak P 1 and a second peak P 2 different from the first peak P 1 A fiber structure 1 is provided in which the difference between the angle ⁇ 1 corresponding to the vertex T 1 of the first peak P 1 and the angle ⁇ 2 corresponding to the vertex T 2 of the second peak P 2 is 70° to 130°. do.
  • Test method Observe the surface of the fiber structure 1 with a scanning electron microscope. The obtained electron microscope image is binarized to create a binarized image.
  • a power spectrum is obtained by Fourier transforming the binarized image. The angular distribution of the average amplitude is calculated from the power spectrum, and a graph is created in which the horizontal axis is the angle and the vertical axis is the average amplitude.
  • the fiber 5 contains, for example, an edible material.
  • Edible materials include, for example, polysaccharides; proteins such as gelatin and collagen; lipids such as beeswax, phospholipids and fatty acids.
  • the edible material is preferably a polymeric compound, ie an edible polymer.
  • the weight average molecular weight of the edible polymer is not particularly limited, and is, for example, 1000 or more.
  • the fiber 5 preferably contains polysaccharide as an edible material.
  • the fibers 5 preferably contain alginic acid and/or alginate as polysaccharide.
  • Alginic acid is a polysaccharide contained in seaweeds and the like, and has a structural unit (M block) derived from ⁇ -D-mannuronic acid and a structural unit (G block) derived from ⁇ -L-guluronic acid. In alginic acid, each structural unit is linked via a 1,4-glycosidic bond.
  • the content of G blocks in alginic acid is not particularly limited, and is, for example, 30 mol % or more, preferably 40 mol % or more, and more preferably 50 mol % or more.
  • the upper limit of the G block content may be 90 mol % or 80 mol %.
  • the content of G blocks may be from 31 mol % to 63 mol %.
  • the alginate contained in the fiber 5 is, for example, a salt of alginic acid and a divalent metal ion.
  • a salt of alginic acid and a divalent metal ion For example, in alginate, at least one G block contained in alginic acid forms an ionic bond with a divalent metal ion. In other words, in the alginate contained in the fiber 5, alginic acid partially forms a salt with divalent metal ions.
  • Alginates for example, have a crosslinked structure via divalent metal ions. Examples of divalent metal ions include calcium ions, barium ions, iron ions, zinc ions, copper ions, and aluminum ions, with calcium ions being preferred.
  • the total value of the alginic acid content and the alginate content in the fiber 5 is not particularly limited, and is, for example, 50 wt% or more, preferably 60 wt% or more, more preferably 80 wt% or more, and 90 wt% or more. or more.
  • the upper limit of this total value is not particularly limited, and is, for example, 95 wt%.
  • content in fiber means content based on dry fiber unless otherwise specified. By “dry state” is meant that the water content in the fiber is 1 wt% or less.
  • the fibers 5 may contain other polysaccharides P than alginic acid and alginate together with alginic acid and/or alginate or instead of alginic acid and/or alginate.
  • Other polysaccharides P include carrageenan, glucomannan (konnyakumannan), chitosan, chitin, and the like.
  • the fibers 5 preferably contain carrageenan as another polysaccharide P.
  • Carrageenan for example, functions as a softening agent that softens the fibers 5 .
  • Carrageenan is a polysaccharide extracted from red algae and has structural units derived from D-galactose sulfate. Carrageenan is classified into kappa carrageenan, iota carrageenan and lambda carrageenan according to the content of sulfate ester groups. In this embodiment, the fibers 5 preferably contain iota carrageenan.
  • Glucomannan is a polysaccharide contained in konjac yam and the like, and has a structural unit derived from glucose (glucose unit) and a structural unit derived from mannose (mannose unit). In glucomannan, each structural unit is linked via 1,4-glycosidic bonds. In glucomannan, the molar ratio of mannose unit to glucose unit is not particularly limited, and is, for example, 0.5 to 2, and may be 0.5 to 1.6.
  • the content of the other polysaccharide P in the fiber 5 is not particularly limited, and is, for example, 0.5 wt% or more, preferably 5 wt% or more, more preferably 10 wt% or more, and still more preferably 20 wt% or more. is.
  • the upper limit of the content of other polysaccharide P is not particularly limited, and is, for example, 50 wt%.
  • the fibers 5 may further contain components other than polysaccharides.
  • Other components include coagulants, softeners, lubricants, adhesion improvers described later, and the like.
  • Coagulants include, for example, salts containing divalent metal ions.
  • the salts include chlorides such as calcium chloride and carbonates such as calcium carbonate.
  • Lubricants include glycerin and the like. The lubricant prevents the gelled fibers from coming into contact with free rollers, guides, and the like and rubbing off when the fiber structure 1 described later is produced, particularly when the gelled fibers, which are the precursors of the fibers 5, are wound. suitable for
  • the fiber structure 1 may further have a coating layer that covers the fibers 5.
  • the coating layer may cover the entire surface of the fiber 5 or partially cover the surface of the fiber 5 .
  • the coating layer contains, for example, an adhesion improver that improves the adhesiveness of cells, and is preferably composed substantially only of the adhesion improver.
  • the fibers 5 themselves may contain adhesion promoters as other ingredients.
  • edible plant-derived component means an edible component made from a plant.
  • the edible plant-derived component is not particularly limited, and is derived, for example, from plant seeds, roots, stems, leaves, and the like.
  • the edible plant-derived component is preferably a seed-derived component.
  • the raw material of the edible plant-derived component is not particularly limited, and examples include leguminosae, grape family, gramineous family, asteraceae, palm family, cotton family, brassicaceae, poppy family, sesame family, rose family, oleaceae, mallow. plants belonging to the family, Pinaceae, Polygonaceae, Ericaceae, Currantaceae, Zingiberaceae, etc., preferably leguminous plants or grape family plants, more preferably leguminous plants.
  • the raw material of the edible plant-derived component is preferably a leguminous plant seed, more preferably a soybean seed (soybean).
  • Edible plant-derived ingredients are, for example, ingredients processed from soybeans.
  • the component obtained by processing soybeans is not particularly limited. Soy protein.
  • Defatted soybeans are soybeans from which oil has been removed. For example, they contain 50% or more protein, 35% or more carbohydrates, and 19% or less lipids by weight.
  • Defatted soymilk is a water-extracted fraction of defatted soybeans, and the dried fraction contains, for example, 59.0% or more protein, 26.9% or more carbohydrate, and 0.9% fat by weight. Including 2% or less.
  • Isolated soy protein is a protein separated from defatted soy milk by isoelectric precipitation or heating. %, containing 0.2-31% lipids.
  • Whey is a fraction obtained by removing separated soy protein from skimmed soy milk, and contains oligosaccharides and minerals.
  • Soybean meat is a product obtained by processing the water-insoluble components of defatted soymilk. Contains 5 to 2.8%.
  • Tofu cheese is defatted soymilk agglomerated with calcium ions and the like. .9%.
  • edible animal-derived ingredient means an edible ingredient made from an animal.
  • the edible animal-derived ingredients preferably include non-mortal animal-derived ingredients.
  • Non-lethal animal-derived ingredient means an animal-sourced ingredient that can be obtained without slaughtering an animal.
  • Raw materials for non-lethal animal-derived components include, for example, animal milk, eggs, blood, crop milk and the like, preferably animal milk or eggs.
  • Animal milk is not particularly limited, and examples include cow, goat, sheep, buffalo, camel, donkey, horse, reindeer, and yak milk, preferably cow milk (milk).
  • the edible animal-derived component derived from milk is not particularly limited, and examples thereof include casein, whey, milk fat, lactose, vitamins, minerals, etc., preferably casein or whey.
  • Casein is, for example, sodium caseinate.
  • the animal eggs are not particularly limited, and examples include chicken, quail, duck, ostrich, and pigeon eggs, preferably chicken eggs (chicken eggs).
  • An egg is, for example, an unfertilized egg.
  • Edible animal-derived components derived from eggs are not particularly limited, and examples thereof include egg yolk, egg white, ovalbumin, egg yolk lecithin, eggshell membrane, and the like.
  • the coating layer may or may not be gelled.
  • a gelled coating layer can constitute a strong film. Ungelled coating layers tend to be relatively brittle.
  • the weight ratio of the adhesion improver to the weight of the fibers 5 is, for example, 0.01 wt% or more, may be 0.1 wt% or more, or may be 1 wt% or more.
  • the upper limit of this ratio is not particularly limited, and is, for example, 50 wt%, may be 30 wt%, or may be 10 wt%.
  • the adhesion promoter allows cells to easily adhere to the fiber structure 1 . While culturing cells on the fiber structure 1, some or all of the adhesion promoter may flow out or elute into the culture medium of the cells.
  • the method for manufacturing the fiber structure 1 of this embodiment includes: It involves contacting a structure having gelatinous fibers containing water with an alcohol.
  • a structure having gel-like fibers is typically sheet-like. However, this structure may be block-shaped. In this specification, a sheet-like structure having gel-like fibers is sometimes referred to as a "sheet-like structure".
  • a sheet-like structure can be produced, for example, using a production apparatus 100 shown in FIG.
  • the manufacturing apparatus 100 includes a discharge section 10 for discharging a solution S containing an edible material (especially polysaccharide) and water, a solidification section 20 for containing a coagulation liquid 21 for solidifying the discharge from the discharge section 10, and a solidification section 20.
  • a winding section 30 for winding the gel-like fibers 6 formed in the above is provided.
  • the discharging part 10, the solidifying part 20, and the winding part 30 are arranged in this order along the direction in which the gel-like fibers 6 are wound by the winding part 30, for example. Note that the direction in which the gel-like fibers 6 are wound typically coincides with the direction X described above.
  • the ejection unit 10 has a storage unit 11 that stores the solution S and a nozzle 13 that ejects the solution S.
  • a commercially available syringe pump type discharge device or the like can be used as the discharge part 10.
  • the solution S contained in the container 11 contains edible materials (especially polysaccharides) and water, as described above.
  • Polysaccharides include alginates and other polysaccharides P described above.
  • Alginates contained in the solution S include, for example, salts of alginic acid and alkali metal ions such as sodium ions and potassium ions, and sodium alginate is preferred.
  • the alginate added to solution S is typically substantially free of divalent metal ions.
  • the polysaccharide concentration in the solution S is not particularly limited, and is, for example, 0.05 wt % to 5 wt %.
  • Solution S may further include softeners, lubricants, adhesion promoters, and the like.
  • the solution S is sent from the storage section 11 to the nozzle 13 and ejected from the ejection port of the nozzle 13 to the outside of the ejection section 10 .
  • the ejection speed of the solution S from the nozzle 13 is not particularly limited, and is, for example, 0.1 to 100 mL/min.
  • the size of the ejection port of the nozzle 13 can be appropriately adjusted according to the outer diameter of the target fiber 5 .
  • the nozzle 13 may have a plurality of ejection openings. In this case, by solidifying the ejected material ejected from the nozzle 13, a plurality of gel-like fibers 6 can be produced at once.
  • the number of ejection openings in the nozzle 13 is not particularly limited, and is, for example, 1-50.
  • the nozzle 13 is, for example, immersed in the coagulating liquid 21 contained in the coagulating section 20 .
  • the coagulating liquid 21 contained in the coagulating portion 20 can solidify the discharge by contacting the discharge discharged from the nozzle 13 .
  • Gel-like fibers 6 are formed by solidifying the discharge from the nozzle 13 .
  • the gel-like fiber 6 is hydrogel containing water derived from the solution S.
  • the production method of the present embodiment includes, for example, ejecting a solution S containing an edible material (especially polysaccharide) and water from the nozzle 13, with the coagulation liquid 21 .
  • the coagulating liquid 21 is typically an aqueous solution containing a coagulant.
  • concentration of the coagulant in the coagulating liquid 21 is not particularly limited, and is, for example, 0.1 wt % to 10 wt %.
  • the coagulant can be appropriately selected according to the edible material contained in the solution S (especially polysaccharides).
  • the coagulant is preferably a salt containing divalent metal ions.
  • the salt containing a divalent metal ion those mentioned above can be used.
  • the salt containing divalent metal ions dissolves in the coagulation liquid 21 to generate divalent metal ions. Divalent metal ions can form ionic bonds with the G blocks of alginate.
  • the metal ions (alkali metal ions) contained in the alginate are exchanged with divalent metal ions, thereby cross-linking a plurality of alginic acid molecules via the divalent metal ions. Due to this cross-linking reaction, gelling of the ejected material ejected from the nozzle 13 proceeds, and the gelled fibers 6 are obtained.
  • the cross-linking reaction of multiple alginic acid molecules via divalent metal ions is usually an irreversible reaction. Therefore, the gel-like fibers 6 obtained by the above method are difficult to return to the solution S. As a result, the fiber structure 1 made from this gel-like fiber 6 tends to be excellent in heat resistance.
  • the fibrous structure 1 is excellent in heat resistance, cultured meat produced using this fibrous structure 1 as a scaffold easily maintains its shape even when cooked.
  • the fiber structure 1 having excellent heat resistance is particularly suitable as a scaffolding material for cultured meat for cooking.
  • the gel-like fibers 6 formed in the coagulating section 20 are sent to the winding section 30 .
  • the manufacturing apparatus 100 may further include free rollers 40 and 41 for sending the gelled fibers 6 to the winding section 30 .
  • the free roller 40 is placed, for example, in the coagulating liquid 21 and is separated from the nozzle 13 by about 1 m.
  • Gel-like fibers 6 pass through free rollers 40 and are sent to the outside of solidifying section 20 .
  • the gelatinous fibers 6 sent to the outside of the solidifying section 20 are sent to the winding section 30 after passing through the free rollers 41 .
  • the winding section 30 has a bobbin 31 for winding the gel-like fibers 6 formed in the coagulating section 20 and a guide 35 for traversing the gel-like fibers 6 when winding the gel-like fibers 6 .
  • FIG. 6 is a schematic perspective view showing the configuration of the bobbin 31 and guide 35.
  • the bobbin 31 has a columnar or cylindrical shape.
  • the direction in which the bobbin 31 extends typically coincides with the direction Y described above.
  • the bobbin 31 is configured to be rotatable in the winding direction (direction X) of the gel-like fibers 6 by a motor, for example.
  • the outer diameter of the bobbin 31 is not particularly limited, and is, for example, 100 mm to 1000 mm.
  • the length of the bobbin 31 in the direction Y is not particularly limited, and is, for example, 10 mm to 500 mm.
  • the guide 35 has, for example, a columnar or cylindrical shape.
  • the guide 35 extends in the direction (direction Y) in which the bobbin 31 extends.
  • the length of the guide 35 in the Y direction is smaller than the length of the bobbin 31 in the Y direction.
  • the guide 35 is formed with a groove 36 extending in the winding direction (direction X) of the gel-like fiber 6 .
  • the number of grooves 36 in the guide 35 is not particularly limited, and is, for example, 1-10.
  • the guide 35 is configured to be reciprocable in the direction Y, for example, by a motor. In the winding section 30 , the gel-like fibers 6 can be traversed by reciprocating the guide 35 in the direction Y while the gel-like fibers 6 are passed through the grooves 36 .
  • the gel-like fiber 6 can be wound around the bobbin 31 while being traversed.
  • the traversal is preferably performed such that the waveform F described with reference to FIGS. 3A and 3B is formed.
  • a ratio R 2 of the number of traverses per second to the revolutions per second (rps) of the bobbin 31 is, for example, 0.25 to 5, preferably 0.5 to 3, and more preferably 0. 0.75 to 1.5.
  • the number of traverses per second means the number of times the guide 35 reciprocates in the direction Y in one second.
  • the ratio R 2 typically coincides with the above-described ratio R 1 (the ratio of the length L X (mm) of the fiber structure 1 in the direction X to the wavelength W L (mm)).
  • the rotation speed of the bobbin 31 is not particularly limited, and is, for example, 0.1 to 10 rps.
  • the winding speed of the gelled fibers 6 by the bobbin 31 is not particularly limited, and is, for example, 0.1 to 50 m/min.
  • the number of traverses per second is not particularly limited, and is, for example, 0.1-10.
  • the traverse speed is not particularly limited, and is, for example, 10 to 500 mm/sec.
  • the traverse speed means the average speed of the reciprocating motion of the guide 35 in the Y direction.
  • the manufacturing method of the present embodiment includes, for example, winding the gel-like fibers 6 around the bobbin 31 to produce a wound body, and cutting the wound body so as to obtain a sheet-like structure.
  • the sheet-like structure has, for example, the same shape and dimensions as the fiber structure 1 except that it has gel-like fibers 6 instead of the fibers 5 described above. Note that excess water may be removed from the wound body before cutting the wound body. A slit for cutting the wound body may be formed in the bobbin 31 .
  • the manufacturing method of the present embodiment may further include a washing step of washing the gel-like fibers 6 before and/or after producing the sheet-like structure.
  • the washing step is performed, for example, before contacting the sheet-like structure with alcohol.
  • the cleaning liquid used in the cleaning step is typically water.
  • the temperature of the cleaning liquid is, for example, room temperature.
  • the time for which the gel-like fibers 6 are brought into contact with the cleaning liquid is not particularly limited, and is, for example, 1 minute to 1 hour. According to the washing process, salts containing divalent metal ions such as calcium chloride adhering to the surface of the gel-like fibers 6 can be removed.
  • the cleaning process may be performed using a cleaning tank (not shown) disposed between the solidifying section 20 and the winding section 30 and containing cleaning liquid.
  • the washing tank the gel-like fibers 6 sent from the coagulating section 20 can be washed by bringing them into contact with the washing liquid.
  • Gel-like fibers 6 that have been washed are sent from the washing tank to a winding section 30 and wound on a bobbin 31 .
  • the washing step may be performed by applying a washing liquid to the wound body produced by winding the gel-like fibers 6 around the bobbin 31, or by immersing the wound body together with the bobbin 31 in the washing liquid.
  • the washing step may be performed by immersing the sheet-like structure in a washing liquid.
  • a nylon mesh or the like may be arranged at the bottom of the container containing the cleaning liquid.
  • the manufacturing method of the present embodiment includes bringing a structure (sheet-like structure) having gel-like fibers 6 into contact with alcohol.
  • the method of bringing the sheet-like structure into contact with alcohol is not particularly limited.
  • the sheet-like structure may be brought into contact with alcohol by immersing the sheet-like structure in liquid L containing alcohol.
  • the alcohol concentration in the liquid L is, for example, 50 wt % or higher, preferably 70 wt % or higher, and even more preferably 90 wt % or higher.
  • the liquid L may consist essentially of alcohol.
  • the liquid L may further contain water in addition to alcohol.
  • the temperature of the liquid L is, for example, room temperature.
  • the time for which the sheet-like structure is immersed in the liquid L is not particularly limited, and is, for example, 1 minute to 1 hour.
  • a lower alcohol having 5 or less carbon atoms can be used, preferably ethanol.
  • the manufacturing method of the present embodiment further includes, for example, contacting the structure (sheet-like structure) having gel-like fibers 6 with alcohol and then drying the sheet-like structure. Drying conditions for the sheet-like structure are not particularly limited. As an example, the sheet-like structure may be dried by allowing the sheet-like structure to stand at room temperature. However, the sheet-like structure may be heated during the drying of the sheet-like structure. By drying the sheet-like structure, the solvent (alcohol or water) is removed from the sheet-like structure, and the fiber structure 1 is obtained.
  • water contained in the gel-like fibers 6 is replaced with alcohol by bringing the structure having the gel-like fibers 6 into contact with alcohol.
  • the gel-like fibers 6 are sufficiently suppressed from being welded or bound together.
  • the fiber structure 1 of the present embodiment having a large space between the fibers 5 and a low apparent density can be obtained.
  • the structure having the gel-like fibers 6 is cut into a predetermined shape, and/or the structure having the gel-like fibers 6 is dried.
  • a cutting step of cutting the dried product into a predetermined shape may be further included after the treatment. According to the cutting process, the fiber structure 1 having a shape suitable for producing cultivated meat can be produced.
  • the production method of the present embodiment may further include applying an adhesion improver that improves the adhesion of cells to the dried product obtained by drying the structure having gel-like fibers 6.
  • the coating layer described above can be formed by applying an adhesion improver to the dried product.
  • the adhesion improver those described above can be used.
  • the adhesion improver can be applied, for example, by spraying an aqueous solution containing the adhesion improver onto the dried object.
  • the adhesion improver may be applied by immersing the dried product in an aqueous solution containing the adhesion improver.
  • the drying temperature is not particularly limited, and is, for example, 50°C or higher, typically 90°C.
  • the drying time is not particularly limited, and is, for example, 30 minutes or more, typically 1 hour.
  • the fiber structure 1 of this embodiment has an apparent density of 0.04 g/cm 3 or less.
  • the space between the fibers 5 is large, and cells can be easily cultured in the space.
  • the fiber structure 1 also tends to allow the culture solution for culturing the cells to easily permeate inside.
  • the fiber structure 1 of the present embodiment is suitable for culturing cells. According to the fibrous structure 1, a sufficient amount of cells can be easily cultured inside the fibrous structure 1, whereby, for example, sufficiently large cultured meat can be easily produced.
  • the fiber structure 1 of this embodiment is used, for example, as a base material for culturing cells.
  • the fibrous structure 1 is particularly suitable for use as a scaffold material for cultivated meat.
  • the present invention provides a cultivated meat scaffold comprising the fiber structure 1 .
  • the fiber structure 1 of the present embodiment can also be used for applications other than the scaffold material for cultured meat, such as foods other than cultured meat, chemical products, and medicines.
  • Example 1 First, distilled water was added to a 1000 mL disposable cup (square type) and stirred with a three-one motor having a stirring blade attached to the tip of the shaft. The rotation speed of the three-one motor was set to approximately 600 rpm. The amount of distilled water added was adjusted so that the total weight of the materials added to the cup was 100 parts by weight. Next, 1.6 parts by weight of powdered sodium alginate (Kimika Co., Ltd., Kimika Algin I-3G) and 0.4 parts by weight of powdered iota carrageenan (manufactured by Unitec Foods) were added to the cup little by little in this order. , dissolved in water.
  • powdered sodium alginate Korean Co., Ltd., Kimika Algin I-3G
  • powdered iota carrageenan manufactured by Unitec Foods
  • a sheet-like structure was produced by the following method.
  • a syringe pump type discharge device was prepared as a discharge part of the manufacturing apparatus.
  • a multi-hole nozzle was used as the nozzle of the ejection part.
  • the multi-hole nozzle had 10 ejection openings with a diameter of 0.1 mm.
  • the above aqueous solution was injected into the accommodating portion of the ejection portion, and the aqueous solution was ejected from the nozzle.
  • the ejection speed of the aqueous solution from the nozzle was set to 3 mL/min.
  • the nozzle After confirming that the aqueous solution was discharged from the nozzle, the nozzle was immersed in the coagulating liquid contained in the coagulating portion.
  • a calcium chloride aqueous solution with a concentration of 2 wt % was used as the coagulating liquid.
  • the discharge from the nozzle was solidified by contact with the solidifying liquid. This formed gel-like fibers.
  • This gel-like fiber was grasped by hand, passed through a free roller and a guide, and set on a bobbin of a winding section.
  • the free roller placed in the coagulation liquid was 1 m away from the nozzle.
  • the bobbin had an outer diameter of 100 mm and a length in direction Y of 150 mm.
  • the bobbin and guide were driven to wind the gel-like fiber.
  • the bobbin winding speed was set to 8 m/min, and the traverse speed was set to 64 mm/sec.
  • the gelled fiber was wound on a bobbin such that the length of the wound body in the direction Y was about 100 mm.
  • the ratio of traverses per second to bobbin revolutions (rps) was 0.75.
  • Example 2 A fiber structure (fiber sheet) of Example 2 was obtained in the same manner as in Example 1, except that the discharge of the aqueous solution from the nozzle was stopped at the stage of winding the gel-like fibers in an amount corresponding to 300 mL of the aqueous solution. .
  • Example 3 A fiber structure (fiber sheet) of Example 3 was obtained in the same manner as in Example 1, except that the traverse speed was set to 128 mm/sec. In Example 3, the ratio of traverses per second to bobbin revolutions (rps) was 1.5.
  • Example 4 A fiber structure (fiber sheet) of Example 4 was obtained in the same manner as in Example 1, except that the sheet-like structure was not immersed in ethanol.
  • Example 5 A conventional non-woven fabric (Sobu Sun Flat No. 1, manufactured by Alcare Co., Ltd.) composed of fibers containing alginate was prepared as the fiber structure (fiber sheet) of Example 5.
  • Example 6 A conventional non-woven fabric composed of fibers containing alginate (alginate non-woven fabric manufactured by Kimika Co., Ltd.) was prepared as the fiber structure (fiber sheet) of Example 6.
  • FIG. 4A corresponds to the SEM image of the surface of the fiber sheet of Example 1.
  • Figures 7 and 8 are SEM images showing the surfaces of the fibrous sheets of Examples 5 and 6, respectively.
  • the angle ⁇ 1 corresponding to the vertex T 1 of the first peak P 1 is 20°
  • the angle ⁇ 2 corresponding to the vertex T 2 of the second peak P 2 is 135°
  • the angle ⁇ 1 and The difference from the angle ⁇ 2 was 115°.
  • the fibrous sheets of Examples 1 to 6 were evaluated for defibration properties by the following method. First, a dry fiber sheet is prepared. The surface of the fiber sheet is pinched with tweezers, and stress is applied in the direction away from the fiber sheet. The state of the fiber sheet at this time was visually confirmed, and the defibration property was evaluated as follows. ⁇ : Almost no delamination between layers can be observed in the fiber sheet. x: Peeling between layers is confirmed for the fiber sheet.
  • Example 1 The fiber sheet of Example 1 was evaluated for cell affinity by the following method. First, a dry fiber sheet was cut with scissors into 3 cm squares and prepared. Next, a 3 cm square fiber sheet was immersed for 5 minutes in a solution containing New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.) as an adhesion improver at a concentration of 1 wt %. As a result, the fibers contained in the fiber sheet were coated with the adhesion improver to form a coating layer composed of the adhesion improver. A disc having a diameter of 6 mm was punched out from the fiber sheet on which the coating layer was formed to obtain a test piece.
  • New Fuji Pro SEH manufactured by Fuji Oil Co., Ltd.
  • test piece was sterilized by being immersed in a 70 w/w % ethanol aqueous solution and allowed to stand for 30 minutes. After that, ethanol was removed from the test piece by washing with ultrapure water three times. This specimen was placed in a 96-well plate (Nunc® MicroWell® 96-Well #167008).
  • medium DMEM (High glucose) D6546 (manufactured by Sigma-Aldrich)
  • L-glutamine L-Glu 25030081 (manufactured by Thermo Fisher Scientific)
  • fetal bovine serum FBS 10270 (manufactured by Thermo Fisher Scientific)
  • penicillin-streptomycin #168-23191 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
  • the final concentration of L-glutamine was 4 mmol/L
  • the final concentration of fetal bovine serum was 10 wt%
  • penicillin streptomycin was 100 units/mL.
  • a cell solution containing NIH3T3 cells, mouse fetal skin cells was slowly added dropwise at a density of 1 ⁇ 10 5 to 1 ⁇ 10 7 cells/cm 2 and allowed to stand for 30 minutes.
  • the culture medium was replenished in an amount sufficient for the test piece to be immersed, and culture was started under conditions of 37° C. in a 5% CO 2 atmosphere.
  • the test piece was transferred to a new plate, and culture was continued for a total of 7 days at 37°C in a 5% CO 2 atmosphere by exchanging the medium every 3 days.
  • the luminescence of the supernatant was measured according to the standard protocol for luminescence measurement of a plate reader (manufactured by Perkin Elmer, EnSight), and the number of cells was calculated from a calibration curve prepared in advance. Cell numbers were determined by an automated cell counter Thermo Countess® II FL. Based on the measurement results, the ratio of the cell number after 3 days to the cell number after 1 day from the start of culture was calculated. The calculated cell number ratio was 238%.
  • the fiber sheets of Examples 1 to 3 which were produced by contacting the sheet-like structure with alcohol, had smaller apparent densities than the fiber sheet of Example 4.
  • the apparent densities of the fibrous sheets of Examples 1-3 were lower than the fibrous sheets of Examples 5 and 6, which were conventional nonwoven fabrics.
  • a fiber structure having an apparent density as low as 0.04 g/cm 3 or less has large spaces between fibers, and cells can be easily cultured in the spaces. In fact, in Example 1, cells could be cultured while the fiber sheet was coated with the adhesion promoter. Thus, it can be said that a fiber structure with a low apparent density is suitable for culturing cells.
  • the fiber sheets of Examples 5 and 6 had a laminated structure in which a plurality of layers made of fibers were laminated. When the fibrillation property was evaluated, this fiber sheet was separated into a plurality of layers due to delamination between the layers. When cells are cultured using this fiber sheet, it is expected that delamination will occur between the layers in the culture medium. It can be said that a fiber sheet that causes delamination in a culture solution is not suitable as a scaffold material for producing cultivated meat.
  • the fiber structure of this embodiment is suitable as a scaffolding material for producing cultured meat.
  • the fiber structure of the present embodiment can also be used for applications other than scaffolding materials for cultured meat, such as foods other than cultured meat, chemical products, and medicines.

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Abstract

The present invention provides a novel fibrous structure suitable for culturing cells. The fibrous structure 1 of the present invention contains a fiber 5. The fibrous structure 1 has a porous structure and an apparent density of 0.04 g/cm3 or less. The fibrous structure 1 is in the shape of, for example, a sheet. The sheet-shaped fibrous structure 1 has, for example, a single layer structure with a thickness of 3 mm or more. The method for manufacturing the fibrous structure 1 of the present invention includes contacting a sheet-shaped structure, which comprises a gelatinous fiber 6 containing water, with an alcohol.

Description

繊維構造体、培養肉用足場材、及び繊維構造体の製造方法Fiber structure, scaffolding material for cultured meat, and method for producing fiber structure

 本発明は、繊維構造体、培養肉用足場材、及び繊維構造体の製造方法に関する。 The present invention relates to a fibrous structure, a scaffolding material for cultured meat, and a method for producing a fibrous structure.

 近年では、世界の人口増加に伴い、食肉需要が増加することが予想されている。今後の食肉需要の増加に対応するためには、従来のタンパク源について、生産効率を上げて増産するだけでは十分ではなく、新たなタンパク源の開発が不可欠である。新たなタンパク源としては、植物から生産される植物肉、昆虫類から生産される肉、微生物や細胞そのものを培養して生産される培養肉などが挙げられる。「植物肉」は、大豆などの植物性タンパク質を原料として用い、これに添加剤を加えて成形した加工食品であり、「フェイクミート」とも呼ばれる。「培養肉」は、再生医療技術を用いて、筋肉細胞を培養することによって作製される肉を意味し、「cultured meat」又は「clean meat」とも呼ばれる。 In recent years, it is expected that the demand for meat will increase as the world's population increases. In order to meet the future increase in meat demand, it is not enough to simply increase the production efficiency of conventional protein sources, and it is essential to develop new protein sources. New protein sources include vegetable meat produced from plants, meat produced from insects, cultured meat produced by culturing microorganisms or cells themselves, and the like. “Vegetable meat” is a processed food made by adding additives to vegetable protein such as soybeans as a raw material, and is also called “fake meat”. “Cultured meat” means meat produced by culturing muscle cells using regenerative medicine technology, and is also called “cultured meat” or “clean meat”.

 培養肉のメリットの一つには、安全性が挙げられる。例えば、食肉の生産や加工のプロセスには、食中毒の原因となる病原菌が混入する危険性が常に存在する。しかし、培養肉は、ほぼ無菌状態で培養されるため、病原菌が混入する危険性が低い。さらに、培養肉によれば、加工プロセスの費用を低減できるだけでなく、従来の製法と比較して温室効果ガスを96%削減できるという研究結果があり、環境面からも注目を集めている。現在、培養肉としては、ミンチ状のものが報告されている。 One of the benefits of cultured meat is its safety. For example, in the process of meat production and processing, there is always the risk of contamination with pathogens that cause food poisoning. However, since cultured meat is cultivated in almost sterile conditions, the risk of contamination with pathogenic bacteria is low. In addition, cultured meat can not only reduce the cost of the processing process, but it is also attracting attention from an environmental point of view, as research results show that it can reduce greenhouse gases by 96% compared to conventional production methods. At present, minced meat has been reported as cultivated meat.

特開2020-79460号公報Japanese Patent Application Laid-Open No. 2020-79460

 ステーキ肉、刺身、切り身など、ある程度の大きさを有する塊状の肉を作製するためには、足場材を用いて、筋肉細胞などの細胞を3次元的に培養する必要がある。細胞を培養するための足場材としては、例えば、繊維シートなどの繊維構造体が挙げられる。一例として、特許文献1には、細胞の培養に利用可能な繊維集合体が開示されている。培養肉の分野では、細胞を培養することに適した新たな繊維構造体が求められている。 In order to produce chunks of meat of a certain size, such as steak, sashimi, and fillets, it is necessary to use scaffolding materials to three-dimensionally culture cells such as muscle cells. Scaffolds for culturing cells include, for example, fibrous structures such as fibrous sheets. As an example, Patent Document 1 discloses a fiber assembly that can be used for cell culture. In the field of cultivated meat, new fiber structures suitable for culturing cells are desired.

 そこで本発明は、細胞を培養することに適した新たな繊維構造体を提供することを目的とする。 Therefore, an object of the present invention is to provide a new fiber structure suitable for culturing cells.

 本発明は、
 繊維を含む繊維構造体であって、
 多孔質構造を有し、かつ、見かけ密度が0.04g/cm3以下である、繊維構造体を提供する。
The present invention
A fibrous structure comprising fibers,
Provided is a fibrous structure having a porous structure and an apparent density of 0.04 g/cm 3 or less.

 さらに、本発明は、
 上記の繊維構造体を備えた、培養肉用足場材を提供する。
Furthermore, the present invention provides
Provided is a cultivated meat scaffold comprising the fiber structure.

 さらに、本発明は、
 水を含むゲル状繊維を有する構造体をアルコールと接触させることを含む、繊維構造体の製造方法を提供する。
Furthermore, the present invention provides
Provided is a method for producing a fibrous structure, comprising contacting a structure having gel-like fibers containing water with alcohol.

 本発明によれば、細胞を培養することに適した新たな繊維構造体を提供できる。 According to the present invention, a new fiber structure suitable for culturing cells can be provided.

本実施形態の繊維構造体の一例を示す画像である。It is an image which shows an example of the fiber structure of this embodiment. 本実施形態の繊維構造体の端面の一例を示す走査型電子顕微鏡(SEM)画像である。It is a scanning electron microscope (SEM) image showing an example of an end surface of the fiber structure of the present embodiment. 繊維構造体における繊維の形状を説明するための図である。FIG. 4 is a diagram for explaining the shape of fibers in a fiber structure; 繊維構造体における繊維の形状を説明するための図である。FIG. 4 is a diagram for explaining the shape of fibers in a fiber structure; 本実施形態の繊維構造体の表面の一例を示すSEM画像である。It is a SEM image which shows an example of the surface of the fiber structure of this embodiment. 繊維構造体に含まれる繊維について、配向の状態を調べる方法を説明するためのグラフである。5 is a graph for explaining a method of examining the state of orientation of fibers contained in a fiber structure; 図4Bのグラフに示した角度θ1及びθ2と、繊維構造体に含まれる繊維との関係を説明するための図である。4C is a diagram for explaining the relationship between the angles θ 1 and θ 2 shown in the graph of FIG. 4B and the fibers included in the fiber structure; FIG. 繊維構造体の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of a fiber structure. 繊維構造体の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of a fiber structure. 例5の繊維構造体の表面を示すSEM画像である。4 is an SEM image showing the surface of the fiber structure of Example 5. FIG. 例6の繊維構造体の表面を示すSEM画像である。10 is an SEM image showing the surface of the fiber structure of Example 6. FIG.

 本発明の第1態様にかかる繊維構造体は、
 繊維を含む繊維構造体であって、
 多孔質構造を有し、かつ、見かけ密度が0.04g/cm3以下である。
The fiber structure according to the first aspect of the present invention comprises
A fibrous structure comprising fibers,
It has a porous structure and an apparent density of 0.04 g/cm 3 or less.

 本発明の第2態様において、例えば、第1態様にかかる繊維構造体は、シート状である。 In the second aspect of the present invention, for example, the fiber structure according to the first aspect is sheet-like.

 本発明の第3態様において、例えば、第2態様にかかる繊維構造体は、単層構造を有する。 In the third aspect of the present invention, for example, the fiber structure according to the second aspect has a single layer structure.

 本発明の第4態様において、例えば、第2又は第3態様にかかる繊維構造体は、厚さが3mm以上である。 In the fourth aspect of the present invention, for example, the fiber structure according to the second or third aspect has a thickness of 3 mm or more.

 本発明の第5態様において、例えば、第1~第4態様のいずれか1つにかかる繊維構造体では、前記繊維の平均繊維径が1μm以上である。 In the fifth aspect of the present invention, for example, in the fiber structure according to any one of the first to fourth aspects, the fibers have an average fiber diameter of 1 μm or more.

 本発明の第6態様において、例えば、第1~第5態様のいずれか1つにかかる繊維構造体では、前記繊維が配向している。 In the sixth aspect of the present invention, for example, in the fiber structure according to any one of the first to fifth aspects, the fibers are oriented.

 本発明の第7態様において、例えば、第1~第6態様のいずれか1つにかかる繊維構造体では、下記試験方法によって作成したグラフにおいて、第1ピークと、前記第1ピークとは異なる第2ピークとが存在する。
 試験方法:前記繊維構造体の表面を走査型電子顕微鏡で観察する。得られた電子顕微鏡像を二値化して二値化像を作成する。前記二値化像をフーリエ変換してパワースペクトルを得る。前記パワースペクトルから平均振幅の角度分布を算出し、横軸を角度とし、縦軸を平均振幅とするグラフを作成する。
In the seventh aspect of the present invention, for example, in the fiber structure according to any one of the first to sixth aspects, in the graph created by the following test method, the first peak and the second peak different from the first peak There are 2 peaks.
Test method: Observe the surface of the fiber structure with a scanning electron microscope. The obtained electron microscope image is binarized to create a binarized image. A power spectrum is obtained by Fourier transforming the binarized image. The angular distribution of the average amplitude is calculated from the power spectrum, and a graph is created in which the horizontal axis is the angle and the vertical axis is the average amplitude.

 本発明の第8態様において、例えば、第7態様にかかる繊維構造体では、前記第1ピークの頂点に対応する角度θ1と、前記第2ピークの頂点に対応する角度θ2との差が70°~130°である。 In the eighth aspect of the present invention, for example, in the fiber structure according to the seventh aspect, the difference between the angle θ 1 corresponding to the apex of the first peak and the angle θ 2 corresponding to the apex of the second peak is 70° to 130°.

 本発明の第9態様において、例えば、第1~第8態様のいずれか1つにかかる繊維構造体では、前記繊維が多糖類を含む。 In the ninth aspect of the present invention, for example, in the fiber structure according to any one of the first to eighth aspects, the fibers contain polysaccharides.

 本発明の第10態様において、例えば、第1~第9態様のいずれか1つにかかる繊維構造体では、前記繊維がアルギン酸及び/又はアルギン酸塩を含む。 In the tenth aspect of the present invention, for example, in the fiber structure according to any one of the first to ninth aspects, the fibers contain alginic acid and/or alginate.

 本発明の第11態様において、例えば、第1~第10態様のいずれか1つにかかる繊維構造体は、可食性を有する。 In the eleventh aspect of the present invention, for example, the fiber structure according to any one of the first to tenth aspects is edible.

 本発明の第12態様において、例えば、第1~第11態様のいずれか1つにかかる繊維構造体は、細胞の接着性を向上させる接着向上剤を含み、前記繊維を被覆する被覆層をさらに有する。 In the twelfth aspect of the present invention, for example, the fiber structure according to any one of the first to eleventh aspects includes an adhesion improver that improves adhesion of cells, and further includes a coating layer that coats the fibers. have.

 本発明の第13態様において、例えば、第1~第12態様のいずれか1つにかかる繊維構造体は、細胞を培養するための基材として用いられる。 In the thirteenth aspect of the present invention, for example, the fiber structure according to any one of the first to twelfth aspects is used as a substrate for culturing cells.

 本発明の第14態様にかかる培養肉用足場材は、
 第1~第13態様のいずれか1つにかかる繊維構造体を備える。
The cultivated meat scaffolding material according to the fourteenth aspect of the present invention comprises
A fiber structure according to any one of the first to thirteenth aspects is provided.

 本発明の第15態様にかかる繊維構造体の製造方法は、
 水を含むゲル状繊維を有する構造体をアルコールと接触させることを含む。
A method for manufacturing a fiber structure according to the fifteenth aspect of the present invention comprises:
It involves contacting a structure having gelatinous fibers containing water with an alcohol.

 本発明の第16態様において、例えば、第15態様にかかる製造方法では、前記アルコールがエタノールである。 In the sixteenth aspect of the present invention, for example, in the production method according to the fifteenth aspect, the alcohol is ethanol.

 本発明の第17態様において、例えば、第15又は第16態様にかかる製造方法は、前記ゲル状繊維をボビンに巻き取り、巻回体を作製することと、シート状の前記構造体が得られるように、前記巻回体を切断することと、をさらに含む。 In the seventeenth aspect of the present invention, for example, the manufacturing method according to the fifteenth or sixteenth aspect comprises winding the gel-like fibers around a bobbin to produce a wound body, and obtaining the sheet-like structure. and cutting the winding so as to.

 本発明の第18態様において、例えば、第17態様にかかる製造方法では、前記ゲル状繊維をトラバースしながら前記ボビンに巻き取る。 In the eighteenth aspect of the present invention, for example, in the manufacturing method according to the seventeenth aspect, the gel-like fibers are wound around the bobbin while being traversed.

 本発明の第19態様において、例えば、第18態様にかかる製造方法では、前記ボビンの回転数(rps)に対する、1秒当たりのトラバースの回数の比が、0.25~5である。 In the 19th aspect of the present invention, for example, in the manufacturing method according to the 18th aspect, the ratio of the number of traverses per second to the rotation speed (rps) of the bobbin is 0.25-5.

 本発明の第20態様において、例えば、第15~第19態様のいずれか1つにかかる製造方法は、多糖類及び水を含む溶液をノズルから吐出することと、前記ゲル状繊維が形成されるように、前記ノズルからの吐出物を凝固液と接触させることと、をさらに含む。 In the twentieth aspect of the present invention, for example, the production method according to any one of the fifteenth to nineteenth aspects comprises ejecting a solution containing a polysaccharide and water from a nozzle, and and contacting the discharge from the nozzle with a coagulating liquid.

 以下、本発明の詳細を説明するが、以下の説明は、本発明を特定の実施形態に制限する趣旨ではない。 Although the details of the present invention will be described below, the following description is not intended to limit the present invention to specific embodiments.

(繊維構造体)
 図1に示すとおり、本実施形態の繊維構造体1は、繊維5を含む。詳細には、繊維構造体1は、複数の繊維5の集合体である。繊維構造体1は、実質的に繊維5のみから構成されていてもよい。繊維構造体1は、典型的にはシート状である。ただし、繊維構造体1は、ブロック状であってもよい。本明細書では、シート状の繊維構造体1を「繊維シート1」と呼ぶことがある。
(fiber structure)
As shown in FIG. 1 , the fiber structure 1 of this embodiment includes fibers 5 . Specifically, the fiber structure 1 is an assembly of multiple fibers 5 . The fibrous structure 1 may consist essentially of the fibers 5 alone. The fiber structure 1 is typically sheet-like. However, the fiber structure 1 may be block-shaped. In this specification, the sheet-like fiber structure 1 is sometimes referred to as a "fiber sheet 1".

 繊維構造体1は、典型的には、平板の形状を有し、互いに向かい合う1対の端面を2組有する。本実施形態において、方向Xは、例えば、繊維構造体1の1対の端面の一方から他方に向かう方向である。方向Yは、例えば、方向Xに直交する方向であり、繊維構造体1の他の1対の端面の一方から他方に向かう方向である。 The fiber structure 1 typically has a flat plate shape and has two pairs of end faces facing each other. In this embodiment, the direction X is, for example, the direction from one of the pair of end faces of the fiber structure 1 to the other. The direction Y is, for example, a direction orthogonal to the direction X, and is a direction from one of the other pair of end faces of the fiber structure 1 to the other.

 繊維構造体1は、多孔質構造を有する。詳細には、繊維構造体1において、繊維5と繊維5の間に空間が存在し、当該空間を孔とみなすことができる。繊維構造体1に含まれる孔は、三次元状に連続して形成されている連続孔である。繊維構造体1において、孔は、例えば、繊維構造体1を貫通している。繊維構造体1において、繊維5と繊維5の間の空間は、いずれも比較的均一な大きさを有している。 The fiber structure 1 has a porous structure. Specifically, in the fiber structure 1, spaces exist between the fibers 5, and the spaces can be regarded as pores. The pores included in the fiber structure 1 are continuous pores that are continuously formed in a three-dimensional shape. In the fibrous structure 1, the holes penetrate the fibrous structure 1, for example. In the fiber structure 1, the fibers 5 and the spaces between the fibers 5 all have relatively uniform sizes.

 本実施形態の繊維構造体1では、繊維5と繊維5の間の空間が大きく、見かけ密度が小さい。本実施形態において、繊維構造体1の見かけ密度は、0.04g/cm3以下である。この程度に小さい見かけ密度を有する繊維構造体1は、繊維5と繊維5の間の空間において、細胞を培養することに適している。言い換えると、繊維構造体1は、その内部に、細胞の培養に適したサイズの空間を有している。なお、特許文献1の繊維集合体では、繊維と繊維が交差する部分で、これらの繊維が溶着し、固定されている。特許文献1では、繊維集合体の見かけ密度を0.04g/cm3以下に調整することは難しい。 In the fiber structure 1 of this embodiment, the spaces between the fibers 5 are large and the apparent density is small. In this embodiment, the fiber structure 1 has an apparent density of 0.04 g/cm 3 or less. The fiber structure 1 having such a small apparent density is suitable for culturing cells in spaces between the fibers 5 . In other words, the fiber structure 1 has a space of a size suitable for culturing cells therein. In addition, in the fiber aggregate of Patent Document 1, the fibers are welded and fixed at the portions where the fibers intersect. In Patent Document 1, it is difficult to adjust the apparent density of the fiber assembly to 0.04 g/cm 3 or less.

 繊維構造体1の見かけ密度は、日本産業規格(旧日本工業規格;JIS)K7222:2005に準拠して測定できる。繊維構造体1の見かけ密度は、0.03g/cm3以下、0.025g/cm3以下、0.023g/cm3以下、0.020g/cm3以下、0.018g/cm3以下、さらには0.015g/cm3以下であってもよい。繊維構造体1の見かけ密度の下限値は、特に限定されず、例えば0.005g/cm3であり、0.010g/cm3であってもよい。 The apparent density of the fiber structure 1 can be measured according to Japanese Industrial Standards (former Japanese Industrial Standards; JIS) K7222:2005. The apparent density of the fiber structure 1 is 0.03 g/cm 3 or less, 0.025 g/cm 3 or less, 0.023 g/cm 3 or less, 0.020 g/cm 3 or less, 0.018 g/cm 3 or less, and further may be 0.015 g/cm 3 or less. The lower limit of the apparent density of the fiber structure 1 is not particularly limited, and is, for example, 0.005 g/cm 3 and may be 0.010 g/cm 3 .

 繊維構造体1の空隙率は、特に限定されず、例えば10%以上であり、20%以上、30%以上、40%以上、50%以上、60%以上、70%以上、80%以上、さらには90%以上であってもよい。繊維構造体1の空隙率の上限値は、特に限定されず、例えば99%である。繊維構造体1の空隙率は、繊維構造体1の体積V(cm3)、重量W(g)及び真密度D(g/cm3)に基づいて、下記式により算出することができる。なお、真密度Dは、繊維構造体1を構成する材料の比重を意味する。
 空隙率(%)=100×(V-(W/D))/V
The porosity of the fiber structure 1 is not particularly limited, and is, for example, 10% or more, 20% or more, 30% or more, 40% or more, 50% or more, 60% or more, 70% or more, 80% or more, and further may be 90% or more. The upper limit of the porosity of the fiber structure 1 is not particularly limited, and is, for example, 99%. The porosity of the fibrous structure 1 can be calculated from the following formula based on the volume V (cm 3 ), weight W (g) and true density D (g/cm 3 ) of the fibrous structure 1 . In addition, the true density D means the specific gravity of the material forming the fiber structure 1 .
Porosity (%) = 100 × (V-(W / D)) / V

 シート状の繊維構造体(繊維シート)1は、例えば、単層構造を有する。単層構造の繊維シート1は、培養液などの液体中で解繊しにくい傾向がある。ただし、繊維シート1は、繊維で構成された複数の層が積層された積層構造を有していてもよい。 A sheet-like fiber structure (fiber sheet) 1 has, for example, a single layer structure. The fiber sheet 1 having a single-layer structure tends to be difficult to fibrillate in a liquid such as a culture medium. However, the fiber sheet 1 may have a laminated structure in which a plurality of layers made of fibers are laminated.

 シート状の繊維構造体(繊維シート)1の厚さは、特に限定されず、例えば0.5mm以上であり、1mm以上、3mm以上、5mm以上、8mm以上、10mm以上、更には12mm以上であってもよい。一例として、繊維シート1は、単層構造を有し、かつその厚さが3mm以上である。繊維シート1の厚さの上限値は、特に限定されず、例えば500mmであり、100mmであってもよく、50mmであってもよい。繊維シート1の厚さは、10mm~15mmであることが特に好ましい。 The thickness of the sheet-like fiber structure (fiber sheet) 1 is not particularly limited, and is, for example, 0.5 mm or more, 1 mm or more, 3 mm or more, 5 mm or more, 8 mm or more, 10 mm or more, and further 12 mm or more. may As an example, the fiber sheet 1 has a single layer structure and a thickness of 3 mm or more. The upper limit of the thickness of the fiber sheet 1 is not particularly limited, and may be, for example, 500 mm, 100 mm, or 50 mm. It is particularly preferable that the thickness of the fiber sheet 1 is 10 mm to 15 mm.

 一例として、方向Xにおける繊維構造体1の長さLX、及び方向Yにおける繊維構造体1の長さLYは、それぞれ、繊維構造体1の厚さよりも大きい。繊維構造体1の長さLXは、特に限定されず、例えば10mm~1000mmであり、100mm~500mmであってもよい。繊維構造体1の長さLYは、特に限定されず、例えば10mm~500mmであり、50mm~200mmであってもよい。 As an example, the length L X of the fiber structure 1 in the direction X and the length L Y of the fiber structure 1 in the direction Y are each greater than the thickness of the fiber structure 1 . The length L X of the fiber structure 1 is not particularly limited, and is, for example, 10 mm to 1000 mm, and may be 100 mm to 500 mm. The length L Y of the fiber structure 1 is not particularly limited, and is, for example, 10 mm to 500 mm, and may be 50 mm to 200 mm.

 繊維構造体1は、典型的には、可食性を有する。本明細書において、「繊維構造体が可食性を有する」とは、繊維構造体が、各国法令等により食品又は食品添加物として認められている物質のみから構成されていることを意味する。 The fiber structure 1 is typically edible. In the present specification, "the fiber structure is edible" means that the fiber structure is composed only of substances approved as foods or food additives according to the laws and regulations of each country.

 繊維構造体1における繊維5の形状は、特に限定されない。繊維5は、長繊維であることが好ましいが、短繊維であってもよい。繊維5は、分岐構造を有していないことが好ましい。図2に示すとおり、繊維5は、扁平形状の断面を有していてもよい。なお、図2は、繊維構造体1の端面を方向Xに観察した場合のSEM画像の一例を示している。 The shape of the fibers 5 in the fiber structure 1 is not particularly limited. Fibers 5 are preferably long fibers, but may be short fibers. Fiber 5 preferably does not have a branched structure. As shown in FIG. 2, the fibers 5 may have a flattened cross-section. In addition, FIG. 2 shows an example of an SEM image when the end face of the fiber structure 1 is observed in the direction X. As shown in FIG.

 繊維5の平均繊維径は、特に限定されず、例えば1μm以上であり、5μm以上、10μm以上、15μm以上、さらには20μm以上であってもよい。平均繊維径の上限値は、特に限定されず、例えば100μmであり、50μmであってもよく、30μmであってもよい。平均繊維径は、次の方法によって特定することができる。まず、SEMにより繊維構造体1の表面、典型的には主面(最も広い面積を有する面)、を観察する。このときの拡大倍率は、例えば300倍である。得られた電子顕微鏡像において、特定の繊維5の外径をノギスで測定する。任意の本数(少なくとも15本)の繊維5の外径を測定し、得られた測定値の平均値を平均繊維径とみなす。 The average fiber diameter of the fibers 5 is not particularly limited. The upper limit of the average fiber diameter is not particularly limited, and may be, for example, 100 μm, 50 μm, or 30 μm. The average fiber diameter can be specified by the following method. First, the surface of the fiber structure 1, typically the main surface (the surface having the widest area), is observed by SEM. The enlargement magnification at this time is, for example, 300 times. In the obtained electron microscope image, the outer diameter of the specific fiber 5 is measured with a vernier caliper. An arbitrary number (at least 15) of the outer diameters of the fibers 5 are measured, and the average value of the obtained measured values is regarded as the average fiber diameter.

 図3A及び3Bは、平面視での繊維構造体1の外形と、繊維構造体1に含まれる1本の繊維5の形状とを示す概略図である。図3A及び3Bでは、説明のため、他の繊維が省略されている。図3A及び3Bに示すとおり、繊維構造体1において、繊維5は、例えば方向Xに延びており、詳細には、方向Yに波打ちながら方向Xに延びている。波打つ繊維5によって形成された波形Fは、例えば、滑らかなカーブを有しており、方向Yについて山谷を形成している。波形Fの波長WL(方向Xにおける隣接する2つの山の距離)は、特に限定されず、例えば10mm~1000mmであり、100mm~500mmであってもよい。波長WL(mm)に対する、方向Xにおける繊維構造体1の長さLX(mm)の比R1は、例えば0.25~5であり、好ましくは0.5~3であり、より好ましくは0.75~1.5である。なお、図3Aは、比R1が0.75である形態を示している。図3Bは、比R1が1.5である形態を示している。 3A and 3B are schematic diagrams showing the outer shape of the fiber structure 1 in plan view and the shape of one fiber 5 included in the fiber structure 1. FIG. Other fibers have been omitted from FIGS. 3A and 3B for illustrative purposes. As shown in FIGS. 3A and 3B, in the fiber structure 1, the fibers 5 extend, for example, in the direction X, and more specifically, extend in the direction X while undulating in the direction Y. As shown in FIGS. The corrugations F formed by the undulating fibers 5 have, for example, smooth curves and form crests and valleys in the Y direction. Wavelength W L (distance between two adjacent crests in direction X) of waveform F is not particularly limited, and may be, for example, 10 mm to 1000 mm, or 100 mm to 500 mm. A ratio R 1 of the length L X (mm) of the fiber structure 1 in the direction X to the wavelength W L (mm) is, for example, 0.25 to 5, preferably 0.5 to 3, and more preferably is between 0.75 and 1.5. Note that FIG. 3A shows a configuration in which the ratio R 1 is 0.75. FIG. 3B shows a configuration in which the ratio R 1 is 1.5.

 波形Fの高さWH(方向Yにおける山と谷の距離)は、例えば、方向Yにおける繊維構造体1の長さLYと一致する。波形Fの高さWHは、特に限定されず、例えば10mm~500mmであり、50mm~200mmであってもよい。 The height W H of the waveform F (the distance between peaks and valleys in the direction Y) matches the length L Y of the fiber structure 1 in the direction Y, for example. The height W H of the waveform F is not particularly limited, and is, for example, 10 mm to 500 mm, and may be 50 mm to 200 mm.

 一例として、繊維構造体1において、複数の繊維5のそれぞれが方向Yに波打ちながら方向Xに延びている。このような繊維5の構成は、繊維構造体1の見かけ密度を低下させることに適している。複数の繊維5のそれぞれによって形成された複数の波形Fについて、波長WLが互いに同じであってもよく、さらに、高さWHが互いに同じであってもよい。これらの波形Fは、その始点の位置がずれていることを除き、互いに同じ寸法及び形状を有していてもよい。本実施形態では、繊維構造体1を平面視したときに、少なくとも2つの繊維5が交差していることが好ましい。この交差部分において、2つの繊維5は、溶着しておらず、固定されていないことが好ましい。ただし、繊維構造体1の見かけ密度が0.04g/cm3以下である限り、交差部分において、2つの繊維5が溶着していてもよい。 As an example, in the fiber structure 1, each of the plurality of fibers 5 extends in the direction X while undulating in the direction Y. As shown in FIG. Such a configuration of fibers 5 is suitable for reducing the apparent density of fiber structure 1 . The plurality of waveforms F formed by each of the plurality of fibers 5 may have the same wavelength W L and may also have the same height W H . These waveforms F may have the same size and shape as each other, except that their starting points are shifted. In this embodiment, it is preferable that at least two fibers 5 cross each other when the fiber structure 1 is viewed from above. At this intersection, the two fibers 5 are preferably not welded and not fixed. However, as long as the fiber structure 1 has an apparent density of 0.04 g/cm 3 or less, the two fibers 5 may be welded together at the intersection.

 繊維構造体1において、繊維5は、配向していることが好ましい。繊維5が配向している場合、繊維構造体1を用いて作製された培養肉において、組織の密度や硬さが筋線維と同程度となり、良好な食感を達成できる傾向がある。繊維5が配向しているかどうかは、例えば、次の試験方法によって作成したグラフから確認することができる。まず、繊維構造体1の表面、典型的には主面の重心付近、を走査型電子顕微鏡(SEM)で観察する。このときの拡大倍率は、例えば300倍である。これにより、縦約1000μm×横約1000μmの範囲を表示した電子顕微鏡像(例えば、図4A)が得られる。この電子顕微鏡像の縦方向は、例えば、方向Xと一致している。次に、得られた電子顕微鏡像を二値化して二値化像を作成する。二値化像をフーリエ変換してパワースペクトルを得る。得られたパワースペクトルから平均振幅の角度分布を算出し、横軸を角度とし、縦軸を平均振幅とするグラフ(例えば、図4B)を作成する。このグラフにおいて、ピークを確認できた場合に、繊維構造体1において、繊維5が配向していると判断することができる。なお、上記のグラフの作成方法の詳細は、Enomae, T., et al, "Nondestructive determination of fiber orientation distribution of paper surface by image analysis", Nordic Pulp and Paper Research Journal 2006, Vol. 21, p. 253-259.に記載されている。グラフの作成は、公知のソフトウェア、例えば、筑波大学生命環境系生物材料工学分野環境材料科学研究室が公開している繊維配向解析プログラム「FiberOri8single03」、を利用して行うことができる。グラフの作成には、複数のSEM画像を利用してもよい。 In the fiber structure 1, the fibers 5 are preferably oriented. When the fibers 5 are oriented, cultured meat produced using the fiber structure 1 has tissue density and hardness comparable to those of muscle fibers, and tends to achieve a good texture. Whether or not the fibers 5 are oriented can be confirmed, for example, from a graph prepared by the following test method. First, the surface of the fiber structure 1, typically near the center of gravity of the main surface, is observed with a scanning electron microscope (SEM). The enlargement magnification at this time is, for example, 300 times. As a result, an electron microscope image (for example, FIG. 4A) displaying a range of about 1000 μm in length×about 1000 μm in width is obtained. The vertical direction of this electron microscope image matches the direction X, for example. Next, the obtained electron microscope image is binarized to create a binarized image. A power spectrum is obtained by Fourier transforming the binarized image. The angular distribution of the average amplitude is calculated from the obtained power spectrum, and a graph (for example, FIG. 4B) is created with the angle on the horizontal axis and the average amplitude on the vertical axis. When a peak is confirmed in this graph, it can be determined that the fibers 5 are oriented in the fiber structure 1 . For details on how to create the graph above, see Enomae, T., et al, "Nondestructive Determination of Fiber Orientation Distribution of Paper Surface by Image Analysis", Nordic Pulp and Paper Research Journal 2006, Vol. 21, p. 253. -259. The graph can be created using known software, for example, the fiber orientation analysis program "FiberOri8single03" published by the Environmental Materials Science Laboratory, Biomaterials Engineering Division, University of Tsukuba. Multiple SEM images may be used to create the graph.

 図4Bに示すように、上記の試験方法によって作成したグラフでは、第1ピークP1と、第1ピークP1とは異なる第2ピークP2とが存在することが好ましい。本明細書では、第1ピークP1の頂点T1に対応する角度を角度θ1と呼び、第2ピークP2の頂点T2に対応する角度を角度θ2と呼ぶことがある。上記のグラフにおいて、第1ピークP1及び第2ピークP2が存在することは、繊維構造体1において、特定の方向(例えば方向X)に対して、角度θ1で配向している繊維5と、角度θ2で配向している繊維5とが存在していることを意味する。詳細には、図4Cに示すように、繊維構造体1において、特定の方向(例えば方向X)に延びる軸Dに対して、角度θ1で配向している繊維5aと、角度θ2で配向している繊維5bとが存在していると言える。なお、図4Cは、繊維構造体1の表面を示す概略図である。図4Cでは、説明のため、他の繊維が省略されている。 As shown in FIG. 4B, the graph created by the above test method preferably has a first peak P 1 and a second peak P 2 different from the first peak P 1 . In this specification, the angle corresponding to the vertex T1 of the first peak P1 may be called the angle θ1 , and the angle corresponding to the vertex T2 of the second peak P2 may be called the angle θ2 . In the above graph, the presence of the first peak P 1 and the second peak P 2 means that the fiber structure 1 is oriented at an angle θ 1 with respect to a specific direction (for example, the direction X). and fibers 5 oriented at an angle θ 2 are present. Specifically, as shown in FIG. 4C, in the fiber structure 1, the fibers 5a are oriented at an angle θ 1 and the fibers 5a are oriented at an angle θ 2 It can be said that the fibers 5b and 5b are present. 4C is a schematic diagram showing the surface of the fiber structure 1. FIG. Other fibers are omitted in FIG. 4C for illustration purposes.

 第1ピークP1の頂点T1に対応する角度θ1は、特に限定されず、例えば10°~60°の範囲内にある。第2ピークP2の頂点T2に対応する角度θ2は、特に限定されず、例えば120°~170°の範囲内にある。角度θ1と角度θ2との差は、例えば70°~130°であり、好ましくは70°~110°である。角度θ1と角度θ2との差は90°程度であることが好ましい。この場合、繊維5同士の交差部分の数が増加し、これにより、見かけ密度がより低下する傾向がある。 The angle θ 1 corresponding to the vertex T 1 of the first peak P 1 is not particularly limited, and is within the range of 10° to 60°, for example. The angle θ 2 corresponding to the vertex T 2 of the second peak P 2 is not particularly limited, and is within the range of 120° to 170°, for example. The difference between the angles θ 1 and θ 2 is, for example, 70° to 130°, preferably 70° to 110°. The difference between the angles θ 1 and θ 2 is preferably about 90°. In this case, the number of intersections between the fibers 5 increases, which tends to further reduce the apparent density.

 本発明は、その別の側面から、
 繊維5を含む繊維構造体1であって、
 下記試験方法によって作成したグラフにおいて、第1ピークP1と、第1ピークP1とは異なる第2ピークP2とが存在し、
 第1ピークP1の頂点T1に対応する角度θ1と、第2ピークP2の頂点T2に対応する角度θ2との差が70°~130°である、繊維構造体1を提供する。
 試験方法:繊維構造体1の表面を走査型電子顕微鏡で観察する。得られた電子顕微鏡像を二値化して二値化像を作成する。二値化像をフーリエ変換してパワースペクトルを得る。パワースペクトルから平均振幅の角度分布を算出し、横軸を角度とし、縦軸を平均振幅とするグラフを作成する。
From another aspect of the present invention,
A fiber structure 1 comprising fibers 5,
In the graph created by the test method below, there are a first peak P 1 and a second peak P 2 different from the first peak P 1 ,
A fiber structure 1 is provided in which the difference between the angle θ 1 corresponding to the vertex T 1 of the first peak P 1 and the angle θ 2 corresponding to the vertex T 2 of the second peak P 2 is 70° to 130°. do.
Test method: Observe the surface of the fiber structure 1 with a scanning electron microscope. The obtained electron microscope image is binarized to create a binarized image. A power spectrum is obtained by Fourier transforming the binarized image. The angular distribution of the average amplitude is calculated from the power spectrum, and a graph is created in which the horizontal axis is the angle and the vertical axis is the average amplitude.

 繊維5は、例えば、可食性材料を含む。可食性材料としては、例えば、多糖類;ゼラチン、コラーゲンなどのタンパク質;蜜蝋、リン脂質、脂肪酸などの脂質が挙げられる。可食性材料は、高分子化合物、すなわち可食性高分子、であることが好ましい。可食性高分子の重量平均分子量は、特に限定されず、例えば1000以上である。 The fiber 5 contains, for example, an edible material. Edible materials include, for example, polysaccharides; proteins such as gelatin and collagen; lipids such as beeswax, phospholipids and fatty acids. The edible material is preferably a polymeric compound, ie an edible polymer. The weight average molecular weight of the edible polymer is not particularly limited, and is, for example, 1000 or more.

 繊維5は、可食性材料として、多糖類を含むことが好ましい。繊維5は、多糖類として、アルギン酸及び/又はアルギン酸塩を含むことが好ましい。アルギン酸は、海藻類などに含まれる多糖類であり、β-D-マンヌロン酸に由来する構造単位(Mブロック)とα-L-グルロン酸に由来する構造単位(Gブロック)とを有する。アルギン酸において、各構造単位は、1,4-グリコシド結合を介して結合している。アルギン酸におけるGブロックの含有率は、特に限定されず、例えば30モル%以上であり、好ましくは40モル%以上であり、より好ましくは50モル%以上である。Gブロックの含有率の上限値は、90モル%であってもよく、80モル%であってもよい。Gブロックの含有率は、31モル%~63モル%であってもよい。 The fiber 5 preferably contains polysaccharide as an edible material. The fibers 5 preferably contain alginic acid and/or alginate as polysaccharide. Alginic acid is a polysaccharide contained in seaweeds and the like, and has a structural unit (M block) derived from β-D-mannuronic acid and a structural unit (G block) derived from α-L-guluronic acid. In alginic acid, each structural unit is linked via a 1,4-glycosidic bond. The content of G blocks in alginic acid is not particularly limited, and is, for example, 30 mol % or more, preferably 40 mol % or more, and more preferably 50 mol % or more. The upper limit of the G block content may be 90 mol % or 80 mol %. The content of G blocks may be from 31 mol % to 63 mol %.

 繊維5に含まれるアルギン酸塩は、例えば、アルギン酸と2価の金属イオンとの塩である。例えば、アルギン酸塩において、アルギン酸に含まれる少なくとも1つのGブロックが2価の金属イオンとイオン結合を形成している。言い換えると、繊維5に含まれるアルギン酸塩では、アルギン酸が2価の金属イオンと部分的に塩を形成している。アルギン酸塩は、例えば、2価の金属イオンを介した架橋構造を有している。2価の金属イオンとしては、カルシウムイオン、バリウムイオン、鉄イオン、亜鉛イオン、銅イオン、アルミニウムイオンなどが挙げられ、カルシウムイオンが好ましい。 The alginate contained in the fiber 5 is, for example, a salt of alginic acid and a divalent metal ion. For example, in alginate, at least one G block contained in alginic acid forms an ionic bond with a divalent metal ion. In other words, in the alginate contained in the fiber 5, alginic acid partially forms a salt with divalent metal ions. Alginates, for example, have a crosslinked structure via divalent metal ions. Examples of divalent metal ions include calcium ions, barium ions, iron ions, zinc ions, copper ions, and aluminum ions, with calcium ions being preferred.

 繊維5におけるアルギン酸の含有率とアルギン酸塩の含有率との合計値は、特に限定されず、例えば50wt%以上であり、好ましくは60wt%以上であり、より好ましくは80wt%以上であり、90wt%以上であってもよい。この合計値の上限値は、特に限定されず、例えば95wt%である。本明細書において、「繊維における含有率」は、特に言及しない限り、乾燥状態の繊維を基準とした含有率を意味する。「乾燥状態」は、繊維における水の含有率が1wt%以下であることを意味する。 The total value of the alginic acid content and the alginate content in the fiber 5 is not particularly limited, and is, for example, 50 wt% or more, preferably 60 wt% or more, more preferably 80 wt% or more, and 90 wt% or more. or more. The upper limit of this total value is not particularly limited, and is, for example, 95 wt%. As used herein, "content in fiber" means content based on dry fiber unless otherwise specified. By "dry state" is meant that the water content in the fiber is 1 wt% or less.

 繊維5は、アルギン酸及び/又はアルギン酸塩とともに、又は、アルギン酸及び/又はアルギン酸塩に代えて、アルギン酸及びアルギン酸塩以外の他の多糖類Pを含んでいてもよい。他の多糖類Pとしては、カラギーナン、グルコマンナン(コンニャクマンナン)、キトサン、キチンなどが挙げられる。繊維5は、他の多糖類Pとして、カラギーナンを含むことが好ましい。カラギーナンは、例えば、繊維5を軟化させる軟化剤として機能する。 The fibers 5 may contain other polysaccharides P than alginic acid and alginate together with alginic acid and/or alginate or instead of alginic acid and/or alginate. Other polysaccharides P include carrageenan, glucomannan (konnyakumannan), chitosan, chitin, and the like. The fibers 5 preferably contain carrageenan as another polysaccharide P. Carrageenan, for example, functions as a softening agent that softens the fibers 5 .

 カラギーナンは、紅藻類から抽出される多糖類であり、D-ガラクトースの硫酸エステルに由来する構造単位などを有する。カラギーナンは、硫酸エステル基の含有量などに応じて、カッパカラギーナン、イオタカラギーナン及びラムダカラギーナンに分類される。本実施形態において、繊維5は、イオタカラギーナンを含むことが好ましい。 Carrageenan is a polysaccharide extracted from red algae and has structural units derived from D-galactose sulfate. Carrageenan is classified into kappa carrageenan, iota carrageenan and lambda carrageenan according to the content of sulfate ester groups. In this embodiment, the fibers 5 preferably contain iota carrageenan.

 グルコマンナンは、蒟蒻芋などに含まれる多糖類であり、グルコースに由来する構造単位(グルコースユニット)とマンノースに由来する構造単位(マンノースユニット)とを有する。グルコマンナンにおいて、各構造単位は、1,4-グリコシド結合を介して結合している。グルコマンナンにおいて、グルコースユニットに対するマンノースユニットのモル比は、特に限定されず、例えば0.5~2であり、0.5~1.6であってもよい。 Glucomannan is a polysaccharide contained in konjac yam and the like, and has a structural unit derived from glucose (glucose unit) and a structural unit derived from mannose (mannose unit). In glucomannan, each structural unit is linked via 1,4-glycosidic bonds. In glucomannan, the molar ratio of mannose unit to glucose unit is not particularly limited, and is, for example, 0.5 to 2, and may be 0.5 to 1.6.

 繊維5における他の多糖類Pの含有率は、特に限定されず、例えば0.5wt%以上であり、好ましくは5wt%以上であり、より好ましくは10wt%以上であり、さらに好ましくは20wt%以上である。他の多糖類Pの含有率の上限値は、特に限定されず、例えば50wt%である。 The content of the other polysaccharide P in the fiber 5 is not particularly limited, and is, for example, 0.5 wt% or more, preferably 5 wt% or more, more preferably 10 wt% or more, and still more preferably 20 wt% or more. is. The upper limit of the content of other polysaccharide P is not particularly limited, and is, for example, 50 wt%.

 繊維5は、多糖類以外の他の成分をさらに含んでいてもよい。他の成分としては、凝固剤、軟化剤、潤滑剤、後述する接着向上剤などが挙げられる。凝固剤としては、例えば、2価の金属イオンを含む塩が挙げられる。この塩としては、塩化カルシウムなどの塩化物や、炭酸カルシウムなどの炭酸塩が挙げられる。潤滑剤としては、グリセリンなどが挙げられる。潤滑剤は、後述する繊維構造体1の作製時、特に繊維5の前駆体であるゲル状繊維を巻き取るときに、ゲル状繊維がフリーローラやガイドなどと接触して擦り剥けることを抑制することに適している。 The fibers 5 may further contain components other than polysaccharides. Other components include coagulants, softeners, lubricants, adhesion improvers described later, and the like. Coagulants include, for example, salts containing divalent metal ions. The salts include chlorides such as calcium chloride and carbonates such as calcium carbonate. Lubricants include glycerin and the like. The lubricant prevents the gelled fibers from coming into contact with free rollers, guides, and the like and rubbing off when the fiber structure 1 described later is produced, particularly when the gelled fibers, which are the precursors of the fibers 5, are wound. suitable for

 なお、繊維構造体1は、繊維5を被覆する被覆層をさらに有していてもよい。被覆層は、繊維5の表面全体を被覆していてもよく、繊維5の表面を部分的に被覆していてもよい。被覆層は、例えば、細胞の接着性を向上させる接着向上剤を含み、実質的に接着向上剤のみから構成されていることが好ましい。上述のとおり、繊維5自体が、他の成分として接着向上剤を含んでいてもよい。 The fiber structure 1 may further have a coating layer that covers the fibers 5. The coating layer may cover the entire surface of the fiber 5 or partially cover the surface of the fiber 5 . The coating layer contains, for example, an adhesion improver that improves the adhesiveness of cells, and is preferably composed substantially only of the adhesion improver. As mentioned above, the fibers 5 themselves may contain adhesion promoters as other ingredients.

 接着向上剤は、可食性を有することが好ましい。接着向上剤は、例えば、可食性植物由来成分及び可食性動物由来成分からなる群より選ばれる少なくとも1つを含む。接着向上剤は、実質的に可食性植物由来成分のみから構成されていてもよく、実質的に可食性動物由来成分のみから構成されていてもよい。 The adhesion improver is preferably edible. The adhesion improver contains, for example, at least one selected from the group consisting of edible plant-derived components and edible animal-derived components. The adhesion improver may consist essentially of edible plant-derived components, or may consist essentially of edible animal-derived components.

 本明細書において、「可食性植物由来成分」とは、植物を原料とする可食性の成分を意味する。可食性植物由来成分は、特に限定されず、例えば、植物の種子、根、茎、葉等に由来する。可食性植物由来成分は、種子由来の成分であることが好ましい。 As used herein, the term "edible plant-derived component" means an edible component made from a plant. The edible plant-derived component is not particularly limited, and is derived, for example, from plant seeds, roots, stems, leaves, and the like. The edible plant-derived component is preferably a seed-derived component.

 可食性植物由来成分の原料は、特に限定されず、例えば、マメ科、ブドウ科、イネ科、キク科、ヤシ科、ワタ科、アブラナ科、ケシ科、ゴマ科、バラ科、モクセイ科、アオイ科、マツ科、タデ科、ツツジ科、スグリ科、ショウガ科などに属する植物が挙げられ、好ましくは、マメ科の植物又はブドウ科の植物であり、より好ましくは、マメ科の植物である。可食性植物由来成分の原料は、マメ科植物の種子であることが好ましく、ダイズの種子(大豆)であることがより好ましい。 The raw material of the edible plant-derived component is not particularly limited, and examples include leguminosae, grape family, gramineous family, asteraceae, palm family, cotton family, brassicaceae, poppy family, sesame family, rose family, oleaceae, mallow. plants belonging to the family, Pinaceae, Polygonaceae, Ericaceae, Currantaceae, Zingiberaceae, etc., preferably leguminous plants or grape family plants, more preferably leguminous plants. The raw material of the edible plant-derived component is preferably a leguminous plant seed, more preferably a soybean seed (soybean).

 可食性植物由来成分は、例えば、大豆を加工した成分である。大豆を加工した成分としては、特に限定されず、例えば、脱脂大豆、脱脂豆乳、分離大豆タンパク、ホエー、大豆ミート、脱脂豆乳をカルシウムイオン等で凝集させた豆腐チーズなどが挙げられ、好ましくは分離大豆タンパクである。 Edible plant-derived ingredients are, for example, ingredients processed from soybeans. The component obtained by processing soybeans is not particularly limited. Soy protein.

 脱脂大豆とは、大豆から油分を取り除いたものであり、例えば、重量パーセントで、タンパク質を50%以上、炭水化物を35%以上、脂質を19%以下含む。 Defatted soybeans are soybeans from which oil has been removed. For example, they contain 50% or more protein, 35% or more carbohydrates, and 19% or less lipids by weight.

 脱脂豆乳とは、脱脂大豆の水抽出画分であり、この画分を乾燥したものは、例えば、重量パーセントで、タンパク質を59.0%以上、炭水化物を26.9%以上、脂質を0.2%以下含む。 Defatted soymilk is a water-extracted fraction of defatted soybeans, and the dried fraction contains, for example, 59.0% or more protein, 26.9% or more carbohydrate, and 0.9% fat by weight. Including 2% or less.

 分離大豆タンパクとは、脱脂豆乳から等電点沈澱や加熱によって分離されたタンパク質であり、例えば、重量パーセントで、タンパク質を58.9~91.5%、炭水化物を2.2%~31.3%、脂質を0.2~31%含む。 Isolated soy protein is a protein separated from defatted soy milk by isoelectric precipitation or heating. %, containing 0.2-31% lipids.

 ホエーとは、脱脂豆乳から分離大豆タンパクを取り除いた画分であり、オリゴ糖、ミネラルを含む。 Whey is a fraction obtained by removing separated soy protein from skimmed soy milk, and contains oligosaccharides and minerals.

 大豆ミートとは、脱脂豆乳の水不溶成分を加工したものであり、例えば、重量パーセントで、タンパク質を41.4~74.8%、炭水化物を15.5~44.5%、脂質を0.5~2.8%含む。 Soybean meat is a product obtained by processing the water-insoluble components of defatted soymilk. Contains 5 to 2.8%.

 豆腐チーズとは、脱脂豆乳をカルシウムイオン等で凝集させたものであり、例えば、重量パーセントで、タンパク質を2.1%、炭水化物を27.1~28.3%、脂質を24.6~24.9%含む。 Tofu cheese is defatted soymilk agglomerated with calcium ions and the like. .9%.

 本明細書において、「可食性動物由来成分」とは、動物を原料とする可食性の成分を意味する。可食性動物由来成分は、非殺傷性動物由来成分を含むことが好ましい。「非殺傷性動物由来成分」とは、動物を屠殺することなく得ることができる、動物を原料とする成分を意味する。非殺傷性動物由来成分の原料としては、例えば、動物の乳、卵、血液、素嚢乳などが挙げられ、好ましくは、動物の乳又は卵である。 As used herein, the term "edible animal-derived ingredient" means an edible ingredient made from an animal. The edible animal-derived ingredients preferably include non-mortal animal-derived ingredients. "Non-lethal animal-derived ingredient" means an animal-sourced ingredient that can be obtained without slaughtering an animal. Raw materials for non-lethal animal-derived components include, for example, animal milk, eggs, blood, crop milk and the like, preferably animal milk or eggs.

 動物の乳としては、特に限定されず、例えば、ウシ、ヤギ、ヒツジ、スイギュウ、ラクダ、ロバ、ウマ、トナカイ、ヤクの乳であり、好ましくはウシの乳(牛乳)である。乳に由来する可食性動物由来成分としては、特に限定されず、例えば、カゼイン、乳清、乳脂肪、乳糖、ビタミン、ミネラル等が挙げられ、好ましくはカゼイン又は乳清である。カゼインは、例えば、カゼインナトリウムである。 Animal milk is not particularly limited, and examples include cow, goat, sheep, buffalo, camel, donkey, horse, reindeer, and yak milk, preferably cow milk (milk). The edible animal-derived component derived from milk is not particularly limited, and examples thereof include casein, whey, milk fat, lactose, vitamins, minerals, etc., preferably casein or whey. Casein is, for example, sodium caseinate.

 動物の卵としては、特に限定されず、例えば、ニワトリ、ウズラ、アヒル、ダチョウ、ハトの卵であり、好ましくはニワトリの卵(鶏卵)である。卵は、例えば、無精卵である。卵に由来する可食性動物由来成分としては、特に限定されず、例えば、卵黄、卵白、卵白アルブミン、卵黄レシチン、卵殻膜等が挙げられる。 The animal eggs are not particularly limited, and examples include chicken, quail, duck, ostrich, and pigeon eggs, preferably chicken eggs (chicken eggs). An egg is, for example, an unfertilized egg. Edible animal-derived components derived from eggs are not particularly limited, and examples thereof include egg yolk, egg white, ovalbumin, egg yolk lecithin, eggshell membrane, and the like.

 被覆層は、ゲル化していてもよく、ゲル化していなくてもよい。ゲル化した被覆層は、強固な膜を構成することができる。ゲル化していない被覆層は、比較的もろい傾向がある。 The coating layer may or may not be gelled. A gelled coating layer can constitute a strong film. Ungelled coating layers tend to be relatively brittle.

 繊維構造体1において、繊維5の重量に対する接着向上剤の重量の比率は、例えば0.01wt%以上であり、0.1wt%以上であってもよく、1wt%以上であってもよい。この比率の上限値は、特に限定されず、例えば50wt%であり、30wt%であってもよく、10wt%であってもよい。接着向上剤によれば、細胞が繊維構造体1に容易に接着することができる。繊維構造体1上で細胞を培養しているときに、一部又は全ての接着向上剤が、細胞の培地中に流出又は溶出してもよい。 In the fiber structure 1, the weight ratio of the adhesion improver to the weight of the fibers 5 is, for example, 0.01 wt% or more, may be 0.1 wt% or more, or may be 1 wt% or more. The upper limit of this ratio is not particularly limited, and is, for example, 50 wt%, may be 30 wt%, or may be 10 wt%. The adhesion promoter allows cells to easily adhere to the fiber structure 1 . While culturing cells on the fiber structure 1, some or all of the adhesion promoter may flow out or elute into the culture medium of the cells.

(繊維構造体の製造方法)
 本実施形態の繊維構造体1の製造方法は、
 水を含むゲル状繊維を有する構造体をアルコールと接触させることを含む。
(Manufacturing method of fiber structure)
The method for manufacturing the fiber structure 1 of this embodiment includes:
It involves contacting a structure having gelatinous fibers containing water with an alcohol.

 ゲル状繊維を有する構造体は、典型的にはシート状である。ただし、この構造体は、ブロック状であってもよい。本明細書では、ゲル状繊維を有するシート状の構造体を「シート状構造体」と呼ぶことがある。シート状構造体は、例えば、図5に示す製造装置100を用いて作製することができる。製造装置100は、可食性材料(特に多糖類)及び水を含む溶液Sを吐出する吐出部10、吐出部10からの吐出物を凝固させる凝固液21を収容する凝固部20、及び凝固部20で形成されたゲル状繊維6を巻き取る巻取部30を備えている。吐出部10、凝固部20及び巻取部30は、例えば、巻取部30によってゲル状繊維6を巻き取る方向に沿ってこの順で並んでいる。なお、ゲル状繊維6を巻き取る方向は、典型的には、上述の方向Xと一致している。 A structure having gel-like fibers is typically sheet-like. However, this structure may be block-shaped. In this specification, a sheet-like structure having gel-like fibers is sometimes referred to as a "sheet-like structure". A sheet-like structure can be produced, for example, using a production apparatus 100 shown in FIG. The manufacturing apparatus 100 includes a discharge section 10 for discharging a solution S containing an edible material (especially polysaccharide) and water, a solidification section 20 for containing a coagulation liquid 21 for solidifying the discharge from the discharge section 10, and a solidification section 20. A winding section 30 for winding the gel-like fibers 6 formed in the above is provided. The discharging part 10, the solidifying part 20, and the winding part 30 are arranged in this order along the direction in which the gel-like fibers 6 are wound by the winding part 30, for example. Note that the direction in which the gel-like fibers 6 are wound typically coincides with the direction X described above.

 吐出部10は、溶液Sを収容する収容部11と、溶液Sを吐出するノズル13とを有する。吐出部10としては、市販のシリンジポンプ型吐出装置などを利用できる。収容部11に収容された溶液Sは、上述のとおり、可食性材料(特に多糖類)及び水を含む。多糖類としては、アルギン酸塩や、上述した他の多糖類Pなどが挙げられる。溶液Sに含まれるアルギン酸塩としては、例えば、アルギン酸と、ナトリウムイオン、カリウムイオンなどのアルカリ金属イオンとの塩が挙げられ、アルギン酸ナトリウムであることが好ましい。溶液Sに添加されるアルギン酸塩は、典型的には、2価の金属イオンを実質的に含まない。溶液Sにおける多糖類の濃度は、特に限定されず、例えば0.05wt%~5wt%である。溶液Sは、軟化剤、潤滑剤、接着向上剤などをさらに含んでいてもよい。 The ejection unit 10 has a storage unit 11 that stores the solution S and a nozzle 13 that ejects the solution S. As the discharge part 10, a commercially available syringe pump type discharge device or the like can be used. The solution S contained in the container 11 contains edible materials (especially polysaccharides) and water, as described above. Polysaccharides include alginates and other polysaccharides P described above. Alginates contained in the solution S include, for example, salts of alginic acid and alkali metal ions such as sodium ions and potassium ions, and sodium alginate is preferred. The alginate added to solution S is typically substantially free of divalent metal ions. The polysaccharide concentration in the solution S is not particularly limited, and is, for example, 0.05 wt % to 5 wt %. Solution S may further include softeners, lubricants, adhesion promoters, and the like.

 吐出部10において、溶液Sは、収容部11からノズル13に送られ、ノズル13の吐出口から吐出部10の外部に吐出される。ノズル13からの溶液Sの吐出速度は、特に限定されず、例えば0.1~100mL/minである。ノズル13の吐出口のサイズは、目的とする繊維5の外径に応じて適宜調整することができる。ノズル13は、複数の吐出口を有していてもよい。この場合、ノズル13から吐出された吐出物を凝固させることによって、複数のゲル状繊維6を一度に作製することができる。ノズル13における吐出口の数は、特に限定されず、例えば1~50個である。吐出口の数が多いノズル13を用いて、さらに、溶液Sの吐出速度を大きく設定すれば、ゲル状繊維6を効率的に作製でき、生産性が向上する。ノズル13は、例えば、凝固部20に収容された凝固液21中に浸漬されている。 In the ejection section 10 , the solution S is sent from the storage section 11 to the nozzle 13 and ejected from the ejection port of the nozzle 13 to the outside of the ejection section 10 . The ejection speed of the solution S from the nozzle 13 is not particularly limited, and is, for example, 0.1 to 100 mL/min. The size of the ejection port of the nozzle 13 can be appropriately adjusted according to the outer diameter of the target fiber 5 . The nozzle 13 may have a plurality of ejection openings. In this case, by solidifying the ejected material ejected from the nozzle 13, a plurality of gel-like fibers 6 can be produced at once. The number of ejection openings in the nozzle 13 is not particularly limited, and is, for example, 1-50. By using the nozzle 13 having a large number of ejection ports and setting the ejection speed of the solution S to be high, the gel-like fibers 6 can be efficiently produced, and the productivity is improved. The nozzle 13 is, for example, immersed in the coagulating liquid 21 contained in the coagulating section 20 .

 凝固部20に収容された凝固液21は、ノズル13から吐出された吐出物と接触することによって、吐出物を凝固させることができる。ノズル13からの吐出物が凝固することによってゲル状繊維6が形成される。ゲル状繊維6は、溶液Sに由来する水を含むハイドロゲルである。本実施形態の製造方法は、例えば、可食性材料(特に多糖類)及び水を含む溶液Sをノズル13から吐出することと、ゲル状繊維6が形成されるように、ノズル13からの吐出物を凝固液21と接触させることと、をさらに含む。 The coagulating liquid 21 contained in the coagulating portion 20 can solidify the discharge by contacting the discharge discharged from the nozzle 13 . Gel-like fibers 6 are formed by solidifying the discharge from the nozzle 13 . The gel-like fiber 6 is hydrogel containing water derived from the solution S. The production method of the present embodiment includes, for example, ejecting a solution S containing an edible material (especially polysaccharide) and water from the nozzle 13, with the coagulation liquid 21 .

 凝固液21は、典型的には、凝固剤を含む水溶液である。凝固液21における凝固剤の濃度は、特に限定されず、例えば0.1wt%~10wt%である。凝固剤は、溶液Sに含まれる可食性材料(特に多糖類)に応じて適宜選択することができる。一例として、溶液Sが上記のアルギン酸塩を含む場合、凝固剤は、2価の金属イオンを含む塩であることが好ましい。2価の金属イオンを含む塩としては、上述したものを利用できる。2価の金属イオンを含む塩は、凝固液21に溶解することによって、2価の金属イオンを発生させる。2価の金属イオンは、アルギン酸塩のGブロックとイオン結合を形成することができる。詳細には、アルギン酸塩に含まれる金属イオン(アルカリ金属イオン)が2価の金属イオンと交換され、これにより、複数のアルギン酸分子が2価の金属イオンを介して架橋する。この架橋反応によって、ノズル13から吐出された吐出物のゲル化が進行し、ゲル状繊維6が得られる。 The coagulating liquid 21 is typically an aqueous solution containing a coagulant. The concentration of the coagulant in the coagulating liquid 21 is not particularly limited, and is, for example, 0.1 wt % to 10 wt %. The coagulant can be appropriately selected according to the edible material contained in the solution S (especially polysaccharides). As an example, when the solution S contains the above alginate, the coagulant is preferably a salt containing divalent metal ions. As the salt containing a divalent metal ion, those mentioned above can be used. The salt containing divalent metal ions dissolves in the coagulation liquid 21 to generate divalent metal ions. Divalent metal ions can form ionic bonds with the G blocks of alginate. Specifically, the metal ions (alkali metal ions) contained in the alginate are exchanged with divalent metal ions, thereby cross-linking a plurality of alginic acid molecules via the divalent metal ions. Due to this cross-linking reaction, gelling of the ejected material ejected from the nozzle 13 proceeds, and the gelled fibers 6 are obtained.

 なお、2価の金属イオンを介した複数のアルギン酸分子の架橋反応は、通常、不可逆反応である。そのため、上記の方法によって得られたゲル状繊維6は、溶液Sに戻りにくい。これにより、このゲル状繊維6から作製された繊維構造体1は、耐熱性に優れている傾向がある。繊維構造体1が耐熱性に優れている場合、この繊維構造体1を足場材として用いて作製された培養肉は、加熱調理されても、その形状を維持しやすい。このように、耐熱性に優れた繊維構造体1は、加熱調理用の培養肉の足場材に特に適している。 The cross-linking reaction of multiple alginic acid molecules via divalent metal ions is usually an irreversible reaction. Therefore, the gel-like fibers 6 obtained by the above method are difficult to return to the solution S. As a result, the fiber structure 1 made from this gel-like fiber 6 tends to be excellent in heat resistance. When the fibrous structure 1 is excellent in heat resistance, cultured meat produced using this fibrous structure 1 as a scaffold easily maintains its shape even when cooked. Thus, the fiber structure 1 having excellent heat resistance is particularly suitable as a scaffolding material for cultured meat for cooking.

 凝固部20で形成されたゲル状繊維6は、巻取部30に送られる。製造装置100は、ゲル状繊維6を巻取部30に送るためのフリーローラ40及び41をさらに備えていてもよい。フリーローラ40は、例えば、凝固液21中に配置されており、ノズル13から1m程度離れている。ゲル状繊維6は、フリーローラ40を通過してから、凝固部20の外部に送られる。凝固部20の外部に送られたゲル状繊維6は、フリーローラ41を通過してから巻取部30に送られる。 The gel-like fibers 6 formed in the coagulating section 20 are sent to the winding section 30 . The manufacturing apparatus 100 may further include free rollers 40 and 41 for sending the gelled fibers 6 to the winding section 30 . The free roller 40 is placed, for example, in the coagulating liquid 21 and is separated from the nozzle 13 by about 1 m. Gel-like fibers 6 pass through free rollers 40 and are sent to the outside of solidifying section 20 . The gelatinous fibers 6 sent to the outside of the solidifying section 20 are sent to the winding section 30 after passing through the free rollers 41 .

 巻取部30は、凝固部20で形成されたゲル状繊維6を巻き取るボビン31と、ゲル状繊維6を巻き取るときに、ゲル状繊維6をトラバースするためのガイド35とを有する。図6は、ボビン31及びガイド35の構成を示す概略斜視図である。図6に示すとおり、ボビン31は、円柱又は円筒の形状を有する。ボビン31が延びている方向は、典型的には、上述の方向Yと一致している。ボビン31は、例えば、モータによって、ゲル状繊維6を巻き取る方向(方向X)に回転できるように構成されている。ボビン31の外径は、特に限定されず、例えば100mm~1000mmである。方向Yにおけるボビン31の長さは、特に限定されず、例えば10mm~500mmである。 The winding section 30 has a bobbin 31 for winding the gel-like fibers 6 formed in the coagulating section 20 and a guide 35 for traversing the gel-like fibers 6 when winding the gel-like fibers 6 . FIG. 6 is a schematic perspective view showing the configuration of the bobbin 31 and guide 35. As shown in FIG. As shown in FIG. 6, the bobbin 31 has a columnar or cylindrical shape. The direction in which the bobbin 31 extends typically coincides with the direction Y described above. The bobbin 31 is configured to be rotatable in the winding direction (direction X) of the gel-like fibers 6 by a motor, for example. The outer diameter of the bobbin 31 is not particularly limited, and is, for example, 100 mm to 1000 mm. The length of the bobbin 31 in the direction Y is not particularly limited, and is, for example, 10 mm to 500 mm.

 ガイド35は、例えば、円柱又は円筒の形状を有する。ガイド35は、ボビン31が延びている方向(方向Y)に延びている。方向Yにおけるガイド35の長さは、方向Yにおけるボビン31の長さよりも小さい。ガイド35には、ゲル状繊維6を巻き取る方向(方向X)に延びている溝36が形成されている。ガイド35における溝36の数は、特に限定されず、例えば1~10である。ガイド35は、例えば、モータによって、方向Yに往復運動できるように構成されている。巻取部30では、溝36にゲル状繊維6を通過させた状態で、ガイド35を方向Yに往復運動させることによって、ゲル状繊維6をトラバースすることができる。 The guide 35 has, for example, a columnar or cylindrical shape. The guide 35 extends in the direction (direction Y) in which the bobbin 31 extends. The length of the guide 35 in the Y direction is smaller than the length of the bobbin 31 in the Y direction. The guide 35 is formed with a groove 36 extending in the winding direction (direction X) of the gel-like fiber 6 . The number of grooves 36 in the guide 35 is not particularly limited, and is, for example, 1-10. The guide 35 is configured to be reciprocable in the direction Y, for example, by a motor. In the winding section 30 , the gel-like fibers 6 can be traversed by reciprocating the guide 35 in the direction Y while the gel-like fibers 6 are passed through the grooves 36 .

 本実施形態の製造方法では、ガイド35を用いることによって、ゲル状繊維6をトラバースしながらボビン31に巻き取ることができる。トラバースは、図3A及び3Bを踏まえて説明した波形Fが形成されるように行うことが好ましい。ボビン31の回転数(rps:revolutions per second)に対する、1秒当たりのトラバースの回数の比R2は、例えば0.25~5であり、好ましくは0.5~3であり、より好ましくは0.75~1.5である。なお、1秒当たりのトラバースの回数は、1秒間に、ガイド35が方向Yに往復する回数を意味する。比R2は、典型的には、上述した比R1(波長WL(mm)に対する、方向Xにおける繊維構造体1の長さLX(mm)の比)と一致する。 In the manufacturing method of the present embodiment, by using the guide 35, the gel-like fiber 6 can be wound around the bobbin 31 while being traversed. The traversal is preferably performed such that the waveform F described with reference to FIGS. 3A and 3B is formed. A ratio R 2 of the number of traverses per second to the revolutions per second (rps) of the bobbin 31 is, for example, 0.25 to 5, preferably 0.5 to 3, and more preferably 0. 0.75 to 1.5. The number of traverses per second means the number of times the guide 35 reciprocates in the direction Y in one second. The ratio R 2 typically coincides with the above-described ratio R 1 (the ratio of the length L X (mm) of the fiber structure 1 in the direction X to the wavelength W L (mm)).

 ボビン31の回転数は、特に限定されず、例えば0.1~10rpsである。ボビン31によるゲル状繊維6の巻き取り速度は、特に限定されず、例えば0.1~50m/minである。1秒当たりのトラバースの回数は、特に限定されず、例えば0.1~10である。トラバースの速度は、特に限定されず、例えば10~500mm/secである。なお、トラバースの速度は、方向Yにおけるガイド35の往復運動の平均速度を意味する。 The rotation speed of the bobbin 31 is not particularly limited, and is, for example, 0.1 to 10 rps. The winding speed of the gelled fibers 6 by the bobbin 31 is not particularly limited, and is, for example, 0.1 to 50 m/min. The number of traverses per second is not particularly limited, and is, for example, 0.1-10. The traverse speed is not particularly limited, and is, for example, 10 to 500 mm/sec. The traverse speed means the average speed of the reciprocating motion of the guide 35 in the Y direction.

 ゲル状繊維6をボビン31に巻き取ることによって、ボビン31の周囲にゲル状繊維6の巻回体を作製することができる。この巻回体について、例えば、ハサミなどの刃物を用いて、方向Yに沿って切断することによって、ゲル状繊維6を有するシート状構造体を得ることができる。このように、本実施形態の製造方法は、例えば、ゲル状繊維6をボビン31に巻き取り、巻回体を作製することと、シート状構造体が得られるように、当該巻回体を切断することと、をさらに含む。シート状構造体は、例えば、上述の繊維5に代えて、ゲル状繊維6を有することを除き、繊維構造体1と同じ形状及び寸法を有する。なお、巻回体を切断する前に、巻回体から余分な水分を除去してもよい。ボビン31には、巻回体を切断するためのスリットが形成されていてもよい。 By winding the gel fiber 6 around the bobbin 31, a wound body of the gel fiber 6 can be produced around the bobbin 31. A sheet-like structure having the gel-like fibers 6 can be obtained by cutting the wound body along the direction Y using a knife such as scissors. Thus, the manufacturing method of the present embodiment includes, for example, winding the gel-like fibers 6 around the bobbin 31 to produce a wound body, and cutting the wound body so as to obtain a sheet-like structure. further comprising: The sheet-like structure has, for example, the same shape and dimensions as the fiber structure 1 except that it has gel-like fibers 6 instead of the fibers 5 described above. Note that excess water may be removed from the wound body before cutting the wound body. A slit for cutting the wound body may be formed in the bobbin 31 .

 なお、本実施形態の製造方法は、シート状構造体を作製する前に、及び/又は、シート状構造体を作製した後に、ゲル状繊維6を洗浄する洗浄工程をさらに含んでいてもよい。洗浄工程は、例えば、シート状構造体をアルコールと接触させる前に行う。洗浄工程に用いられる洗浄液は、典型的には水である。洗浄液の温度は、例えば室温である。ゲル状繊維6を洗浄液と接触させる時間は、特に限定されず、例えば1分~1時間である。洗浄工程によれば、ゲル状繊維6の表面に付着した塩化カルシウムなどの2価の金属イオンを含む塩を除去することができる。 Note that the manufacturing method of the present embodiment may further include a washing step of washing the gel-like fibers 6 before and/or after producing the sheet-like structure. The washing step is performed, for example, before contacting the sheet-like structure with alcohol. The cleaning liquid used in the cleaning step is typically water. The temperature of the cleaning liquid is, for example, room temperature. The time for which the gel-like fibers 6 are brought into contact with the cleaning liquid is not particularly limited, and is, for example, 1 minute to 1 hour. According to the washing process, salts containing divalent metal ions such as calcium chloride adhering to the surface of the gel-like fibers 6 can be removed.

 一例として、洗浄工程は、凝固部20と巻取部30との間に配置され、かつ洗浄液を収容する洗浄槽(図示せず)を利用して行ってもよい。洗浄槽によれば、凝固部20から送られたゲル状繊維6を洗浄液と接触させることによって、ゲル状繊維6を洗浄することができる。洗浄処理が行われたゲル状繊維6は、洗浄槽から巻取部30に送られ、ボビン31に巻き取られる。洗浄工程は、ゲル状繊維6をボビン31に巻き取ることにより作製した巻回体に洗浄液をかける、又は、ボビン31ごと巻回体を洗浄液に浸漬させることによって行ってもよい。さらに、洗浄工程は、シート状構造体を洗浄液に浸漬させることによって行ってもよい。このとき、洗浄液を収容する容器の底にはナイロンメッシュなどを配置してもよい。 As an example, the cleaning process may be performed using a cleaning tank (not shown) disposed between the solidifying section 20 and the winding section 30 and containing cleaning liquid. According to the washing tank, the gel-like fibers 6 sent from the coagulating section 20 can be washed by bringing them into contact with the washing liquid. Gel-like fibers 6 that have been washed are sent from the washing tank to a winding section 30 and wound on a bobbin 31 . The washing step may be performed by applying a washing liquid to the wound body produced by winding the gel-like fibers 6 around the bobbin 31, or by immersing the wound body together with the bobbin 31 in the washing liquid. Furthermore, the washing step may be performed by immersing the sheet-like structure in a washing liquid. At this time, a nylon mesh or the like may be arranged at the bottom of the container containing the cleaning liquid.

 上述のとおり、本実施形態の製造方法は、ゲル状繊維6を有する構造体(シート状構造体)をアルコールと接触させることを含む。シート状構造体をアルコールに接触させる方法は、特に限定されない。一例として、シート状構造体を、アルコールを含む液体Lに浸漬させることによって、シート状構造体をアルコールと接触させてもよい。液体Lにおけるアルコールの濃度は、例えば50wt%以上であり、より好ましくは70wt%以上であり、さらに好ましくは90wt%以上である。液体Lは、実質的にアルコールのみから構成されていてもよい。液体Lは、アルコール以外に水をさらに含んでいてもよい。液体Lの温度は、例えば室温である。シート状構造体を液体Lに浸漬させる時間は、特に限定されず、例えば1分~1時間である。アルコールとしては、例えば、炭素数5以下の低級アルコールを用いることができ、好ましくはエタノールである。 As described above, the manufacturing method of the present embodiment includes bringing a structure (sheet-like structure) having gel-like fibers 6 into contact with alcohol. The method of bringing the sheet-like structure into contact with alcohol is not particularly limited. As an example, the sheet-like structure may be brought into contact with alcohol by immersing the sheet-like structure in liquid L containing alcohol. The alcohol concentration in the liquid L is, for example, 50 wt % or higher, preferably 70 wt % or higher, and even more preferably 90 wt % or higher. The liquid L may consist essentially of alcohol. The liquid L may further contain water in addition to alcohol. The temperature of the liquid L is, for example, room temperature. The time for which the sheet-like structure is immersed in the liquid L is not particularly limited, and is, for example, 1 minute to 1 hour. As the alcohol, for example, a lower alcohol having 5 or less carbon atoms can be used, preferably ethanol.

 本実施形態の製造方法は、例えば、ゲル状繊維6を有する構造体(シート状構造体)をアルコールと接触させた後に、シート状構造体を乾燥させることをさらに含む。シート状構造体の乾燥条件は、特に限定されない。一例として、室温下でシート状構造体を放置することによって、シート状構造体を乾燥させてもよい。ただし、シート状構造体の乾燥時に、シート状構造体を加熱してもよい。シート状構造体を乾燥させることによって、シート状構造体から溶剤(アルコールや水)が除去され、繊維構造体1が得られる。 The manufacturing method of the present embodiment further includes, for example, contacting the structure (sheet-like structure) having gel-like fibers 6 with alcohol and then drying the sheet-like structure. Drying conditions for the sheet-like structure are not particularly limited. As an example, the sheet-like structure may be dried by allowing the sheet-like structure to stand at room temperature. However, the sheet-like structure may be heated during the drying of the sheet-like structure. By drying the sheet-like structure, the solvent (alcohol or water) is removed from the sheet-like structure, and the fiber structure 1 is obtained.

 本実施形態の製造方法では、ゲル状繊維6を有する構造体をアルコールに接触させることによって、ゲル状繊維6に含まれる水がアルコールと置換される。本発明者らの検討によると、ゲル状繊維6に含まれる水がアルコールと置換された状態では、ゲル状繊維6同士が溶着又は結束することが十分に抑制される。この状態で構造体を乾燥させると、繊維5と繊維5の間の空間が大きく、見かけ密度が小さい本実施形態の繊維構造体1を得ることができる。 In the manufacturing method of the present embodiment, water contained in the gel-like fibers 6 is replaced with alcohol by bringing the structure having the gel-like fibers 6 into contact with alcohol. According to studies by the present inventors, in a state in which the water contained in the gel-like fibers 6 is replaced with alcohol, the gel-like fibers 6 are sufficiently suppressed from being welded or bound together. When the structure is dried in this state, the fiber structure 1 of the present embodiment having a large space between the fibers 5 and a low apparent density can be obtained.

 本実施形態の製造方法は、例えば、ゲル状繊維6を有する構造体の乾燥処理の前に、当該構造体を所定の形状に切断する、及び/又は、ゲル状繊維6を有する構造体の乾燥処理の後に、乾燥物を所定の形状に切断する切断工程をさらに含んでいてもよい。切断工程によれば、培養肉の作製に適した形状を有する繊維構造体1を作製することができる。 In the manufacturing method of the present embodiment, for example, before drying the structure having the gel-like fibers 6, the structure having the gel-like fibers 6 is cut into a predetermined shape, and/or the structure having the gel-like fibers 6 is dried. A cutting step of cutting the dried product into a predetermined shape may be further included after the treatment. According to the cutting process, the fiber structure 1 having a shape suitable for producing cultivated meat can be produced.

 本実施形態の製造方法は、ゲル状繊維6を有する構造体を乾燥することによって得られた乾燥物に、細胞の接着性を向上させる接着向上剤を塗布することをさらに含んでいてもよい。乾燥物に接着向上剤を塗布することによって、上述した被覆層を形成することができる。接着向上剤としては、上述したものを用いることができる。 The production method of the present embodiment may further include applying an adhesion improver that improves the adhesion of cells to the dried product obtained by drying the structure having gel-like fibers 6. The coating layer described above can be formed by applying an adhesion improver to the dried product. As the adhesion improver, those described above can be used.

 接着向上剤の塗布は、例えば、接着向上剤を含む水溶液を乾燥物に吹き付けることによって行うことができる。接着向上剤の塗布は、接着向上剤を含む水溶液に乾燥物を浸漬させることによって行ってもよい。 The adhesion improver can be applied, for example, by spraying an aqueous solution containing the adhesion improver onto the dried object. The adhesion improver may be applied by immersing the dried product in an aqueous solution containing the adhesion improver.

 接着向上剤を塗布した後に、余分な水を拭き取り、さらに加熱乾燥を行ってもよい。乾燥温度は、特に限定されず、例えば50℃以上であり、典型的には90℃である。乾燥時間は、特に限定されず、例えば30分間以上であり、典型的には1時間である。 After applying the adhesion improver, you may wipe off excess water and heat dry. The drying temperature is not particularly limited, and is, for example, 50°C or higher, typically 90°C. The drying time is not particularly limited, and is, for example, 30 minutes or more, typically 1 hour.

(繊維構造体の特性及び用途)
 上述のとおり、本実施形態の繊維構造体1は、見かけ密度が0.04g/cm3以下である。この程度に小さい見かけ密度を有する繊維構造体1では、繊維5と繊維5の間の空間が大きく、当該空間において細胞を容易に培養することができる。この繊維構造体1では、細胞を培養するための培養液が内部に浸み込みやすい傾向もある。このように、本実施形態の繊維構造体1は、細胞を培養することに適していると言える。繊維構造体1によれば、繊維構造体1の内部で十分な量の細胞を容易に培養することができ、これにより、例えば、十分な大きさの培養肉を容易に作製することができる。
(Characteristics and use of fiber structure)
As described above, the fiber structure 1 of this embodiment has an apparent density of 0.04 g/cm 3 or less. In the fiber structure 1 having such a small apparent density, the space between the fibers 5 is large, and cells can be easily cultured in the space. The fiber structure 1 also tends to allow the culture solution for culturing the cells to easily permeate inside. Thus, it can be said that the fiber structure 1 of the present embodiment is suitable for culturing cells. According to the fibrous structure 1, a sufficient amount of cells can be easily cultured inside the fibrous structure 1, whereby, for example, sufficiently large cultured meat can be easily produced.

 本実施形態の繊維構造体1は、例えば、細胞を培養するための基材として用いられる。繊維構造体1は、培養肉の足場材の用途に特に適している。本発明は、その別の側面から、繊維構造体1を備えた、培養肉用足場材を提供する。ただし、本実施形態の繊維構造体1は、培養肉の足場材以外の用途、例えば培養肉以外の食品、化成品、薬品などの用途にも利用することができる。 The fiber structure 1 of this embodiment is used, for example, as a base material for culturing cells. The fibrous structure 1 is particularly suitable for use as a scaffold material for cultivated meat. From another aspect, the present invention provides a cultivated meat scaffold comprising the fiber structure 1 . However, the fiber structure 1 of the present embodiment can also be used for applications other than the scaffold material for cultured meat, such as foods other than cultured meat, chemical products, and medicines.

 以下に、実施例及び比較例により本発明をさらに詳細に説明するが、本発明はこれに限定されるものではない。 The present invention will be described in more detail below with examples and comparative examples, but the present invention is not limited to these.

(例1)
 まず、1000mLのディスポカップ(寸胴タイプ)に蒸留水を加え、シャフトの先端に撹拌羽を取り付けたスリーワンモーターで撹拌した。スリーワンモーターの回転速度は、約600rpmに設定した。蒸留水の添加量は、カップに添加される材料の総重量が100重量部となるように調整した。次に、粉末のアルギン酸ナトリウム(キミカ社製、キミカアルギン I-3G)1.6重量部、及び、粉末のイオタカラギーナン(ユニテックフーズ社製)0.4重量部をこの順番で少しずつカップに加えて、水に溶解させた。さらに、84~87wt%の濃度のグリセリン水溶液(健栄製薬社製、グリセリンP「ケンエー」)4.7重量部を加えた。これにより、多糖類としてアルギン酸ナトリウム及びイオタカラギーナンを含む水溶液(溶液S)を作製した。
(Example 1)
First, distilled water was added to a 1000 mL disposable cup (square type) and stirred with a three-one motor having a stirring blade attached to the tip of the shaft. The rotation speed of the three-one motor was set to approximately 600 rpm. The amount of distilled water added was adjusted so that the total weight of the materials added to the cup was 100 parts by weight. Next, 1.6 parts by weight of powdered sodium alginate (Kimika Co., Ltd., Kimika Algin I-3G) and 0.4 parts by weight of powdered iota carrageenan (manufactured by Unitec Foods) were added to the cup little by little in this order. , dissolved in water. Further, 4.7 parts by weight of a glycerin aqueous solution with a concentration of 84 to 87 wt % (Kenei Pharmaceutical Co., Ltd., Glycerin P "Kenei") was added. As a result, an aqueous solution (solution S) containing sodium alginate and iota carrageenan as polysaccharides was prepared.

 次に、上述の製造装置100を用いて、以下の方法によってシート状構造体を作製した。まず、製造装置の吐出部として、シリンジポンプ型吐出装置を準備した。吐出部のノズルとしては、多孔ノズルを用いた。多孔ノズルには、直径0.1mmの吐出口が10個形成されていた。次に、上記の水溶液を吐出部の収容部に注入し、ノズルから当該水溶液を吐出させた。ノズルからの水溶液の吐出速度は、3mL/minに設定した。ノズルから水溶液が吐出されたことを確認してから、ノズルを凝固部に収容された凝固液に浸漬させた。凝固液としては、2wt%の濃度の塩化カルシウム水溶液を用いた。 Next, using the manufacturing apparatus 100 described above, a sheet-like structure was produced by the following method. First, a syringe pump type discharge device was prepared as a discharge part of the manufacturing apparatus. A multi-hole nozzle was used as the nozzle of the ejection part. The multi-hole nozzle had 10 ejection openings with a diameter of 0.1 mm. Next, the above aqueous solution was injected into the accommodating portion of the ejection portion, and the aqueous solution was ejected from the nozzle. The ejection speed of the aqueous solution from the nozzle was set to 3 mL/min. After confirming that the aqueous solution was discharged from the nozzle, the nozzle was immersed in the coagulating liquid contained in the coagulating portion. A calcium chloride aqueous solution with a concentration of 2 wt % was used as the coagulating liquid.

 ノズルからの吐出物は、凝固液と接触することによって凝固した。これにより、ゲル状繊維が形成された。このゲル状繊維を手でつかみ、フリーローラやガイドを通過させて、巻取部のボビンにセットした。なお、凝固液中に配置されたフリーローラは、ノズルから1m離れていた。ボビンは、外径が100mmであり、方向Yにおける長さが150mmであった。 The discharge from the nozzle was solidified by contact with the solidifying liquid. This formed gel-like fibers. This gel-like fiber was grasped by hand, passed through a free roller and a guide, and set on a bobbin of a winding section. The free roller placed in the coagulation liquid was 1 m away from the nozzle. The bobbin had an outer diameter of 100 mm and a length in direction Y of 150 mm.

 次に、ボビン及びガイドを駆動させて、ゲル状繊維を巻き取った。このとき、ボビンによる巻き取り速度を8m/minに設定し、トラバースの速度を64mm/secに設定した。ゲル状繊維は、方向Yにおける巻回体の長さが約100mmとなるようにボビンに巻き取った。ボビンの回転数(rps)に対する、1秒当たりのトラバースの回数の比は、0.75であった。 Next, the bobbin and guide were driven to wind the gel-like fiber. At this time, the bobbin winding speed was set to 8 m/min, and the traverse speed was set to 64 mm/sec. The gelled fiber was wound on a bobbin such that the length of the wound body in the direction Y was about 100 mm. The ratio of traverses per second to bobbin revolutions (rps) was 0.75.

 200mLの水溶液に対応する量のゲル状繊維を巻き取った段階で、ノズルからの水溶液の吐出を停止した。ボビンの周囲には、ゲル状繊維の巻回体が形成されていた。この巻回体にキムタオルを重ねて、ハンドローラーで圧搾することによって、巻回体から余分な水分を除去した。ボビンに設けられたスリットを利用して、巻回体をハサミで切断することによって、シート状構造体を得た。 When the amount of gel-like fibers corresponding to 200 mL of the aqueous solution was wound up, the ejection of the aqueous solution from the nozzle was stopped. A wound body of gel-like fibers was formed around the bobbin. Extra moisture was removed from the roll by placing a kimtowel on top of the roll and squeezing with a hand roller. A sheet-like structure was obtained by cutting the wound body with scissors using a slit provided in the bobbin.

 次に、プラスチック容器にエタノール(キシダ化学社製、エタノール99.5、特級)を800mL加え、さらに、当該容器の底にナイロンメッシュを配置した。ナイロンメッシュの上に、上記のシート状構造体を配置することによって、シート状構造体をエタノール中に5分間浸漬させた。これにより、シート状構造体のゲル状繊維に含まれる水がエタノールと置換された。シート状構造体を風乾させることによって、例1の繊維構造体(繊維シート)を得た。 Next, 800 mL of ethanol (manufactured by Kishida Chemical Co., Ltd., ethanol 99.5, special grade) was added to the plastic container, and a nylon mesh was placed on the bottom of the container. By placing the above sheet-like structure on a nylon mesh, the sheet-like structure was immersed in ethanol for 5 minutes. As a result, the water contained in the gel-like fibers of the sheet-like structure was replaced with ethanol. The fiber structure (fiber sheet) of Example 1 was obtained by air-drying the sheet-like structure.

(例2)
 300mLの水溶液に対応する量のゲル状繊維を巻き取った段階で、ノズルからの水溶液の吐出を停止したことを除き、例1と同じ方法によって例2の繊維構造体(繊維シート)を得た。
(Example 2)
A fiber structure (fiber sheet) of Example 2 was obtained in the same manner as in Example 1, except that the discharge of the aqueous solution from the nozzle was stopped at the stage of winding the gel-like fibers in an amount corresponding to 300 mL of the aqueous solution. .

(例3)
 トラバースの速度を128mm/secに設定したことを除き、例1と同じ方法によって例3の繊維構造体(繊維シート)を得た。例3では、ボビンの回転数(rps)に対する、1秒当たりのトラバースの回数の比は、1.5であった。
(Example 3)
A fiber structure (fiber sheet) of Example 3 was obtained in the same manner as in Example 1, except that the traverse speed was set to 128 mm/sec. In Example 3, the ratio of traverses per second to bobbin revolutions (rps) was 1.5.

(例4)
 シート状構造体をエタノールに浸漬させなかったことを除き、例1と同じ方法によって例4の繊維構造体(繊維シート)を得た。
(Example 4)
A fiber structure (fiber sheet) of Example 4 was obtained in the same manner as in Example 1, except that the sheet-like structure was not immersed in ethanol.

(例5)
 アルギン酸塩を含む繊維で構成された従来の不織布(アルケア社製、ソーブサンフラット1号)を例5の繊維構造体(繊維シート)として準備した。
(Example 5)
A conventional non-woven fabric (Sobu Sun Flat No. 1, manufactured by Alcare Co., Ltd.) composed of fibers containing alginate was prepared as the fiber structure (fiber sheet) of Example 5.

(例6)
 アルギン酸塩を含む繊維で構成された従来の不織布(キミカ社製、アルギン酸不織布)を例6の繊維構造体(繊維シート)として準備した。
(Example 6)
A conventional non-woven fabric composed of fibers containing alginate (alginate non-woven fabric manufactured by Kimika Co., Ltd.) was prepared as the fiber structure (fiber sheet) of Example 6.

[層構造]
 例1~6の繊維シートについて、その端面をSEMで観察し、層構造を確認した。その結果、例1~4の繊維シートは、単層構造を有していた。例5及び6の繊維シートは、繊維で構成された複数の層が積層された積層構造を有していた。例5及び6において、繊維で構成された層の厚さは、0.1~0.2mmであった。
[Layer structure]
The end surfaces of the fiber sheets of Examples 1 to 6 were observed with an SEM to confirm the layer structure. As a result, the fiber sheets of Examples 1-4 had a single layer structure. The fiber sheets of Examples 5 and 6 had a laminated structure in which multiple layers of fibers were laminated. In Examples 5 and 6, the thickness of the layer composed of fibers was 0.1-0.2 mm.

[見かけ密度]
 例1~6の繊維シートについて、体積及び重量を測定し、得られた測定値から見かけ密度を算出した。
[Apparent density]
The volume and weight of the fiber sheets of Examples 1 to 6 were measured, and the apparent density was calculated from the measured values obtained.

[表面のSEM観察]
 例1~6の繊維シートについて、その表面をSEMで観察した。図4AのSEM画像は、例1の繊維シートの表面のSEM画像に相当する。図7及び8は、それぞれ、例5及び6の繊維シートの表面を示すSEM画像である。
[SEM Observation of Surface]
The surfaces of the fiber sheets of Examples 1 to 6 were observed by SEM. The SEM image in FIG. 4A corresponds to the SEM image of the surface of the fiber sheet of Example 1. Figures 7 and 8 are SEM images showing the surfaces of the fibrous sheets of Examples 5 and 6, respectively.

[繊維の配向]
 例1~3、5及び6の繊維シートについては、表面のSEM画像を用いて、上述の試験方法により平均振幅に関するグラフを作成し、当該グラフから、繊維が配向しているかどうかを確認した。グラフは、繊維配向解析プログラム「FiberOri8single03」を用いて作成した。なお、図4Bのグラフは、例1の繊維シートの表面のSEM画像から作成されている。図4Bのグラフからは、第1ピークP1及び第2ピークP2が存在していることが確認できる。このグラフにおいて、第1ピークP1の頂点T1に対応する角度θ1が20°であり、第2ピークP2の頂点T2に対応する角度θ2が135°であり、角度θ1と角度θ2との差が115°であった。
[Fiber Orientation]
For the fiber sheets of Examples 1-3, 5 and 6, the SEM images of the surface were used to generate a graph of the average amplitude according to the test method described above, from which it was confirmed whether or not the fibers were oriented. The graph was created using the fiber orientation analysis program "FiberOri8single03". The graph of FIG. 4B is created from the SEM image of the surface of the fiber sheet of Example 1. From the graph of FIG. 4B, it can be confirmed that the first peak P1 and the second peak P2 are present. In this graph, the angle θ 1 corresponding to the vertex T 1 of the first peak P 1 is 20°, the angle θ 2 corresponding to the vertex T 2 of the second peak P 2 is 135°, and the angle θ 1 and The difference from the angle θ 2 was 115°.

[繊維と繊維の間の空間]
 例1~6の繊維シートについて、その端面をSEMで観察し、繊維と繊維の間の空間を観察した。また、以下の基準によって、空間の状態を評価した。
〇:繊維と繊維の間の空間が、いずれも比較的均一な大きさを有している。
×:繊維と繊維の間の空間の大きさが不均一である。
[Space between fibers]
The end surfaces of the fiber sheets of Examples 1 to 6 were observed with an SEM to observe the spaces between the fibers. In addition, the condition of the space was evaluated according to the following criteria.
◯: Spaces between fibers all have a relatively uniform size.
x: The size of the space between the fibers is non-uniform.

[解繊性]
 例1~6の繊維シートについて、次の方法によって解繊性を評価した。まず、乾燥状態の繊維シートを準備する。繊維シートの表面をピンセットでつまみ、繊維シートから離れる方向に応力を加える。このときの繊維シートの状態を目視により確認して、以下のように、解繊性を評価した。
〇:繊維シートについて、層間での剥離がほとんど確認できない。
×:繊維シートについて、層間での剥離が確認される。
[Fibrillation]
The fibrous sheets of Examples 1 to 6 were evaluated for defibration properties by the following method. First, a dry fiber sheet is prepared. The surface of the fiber sheet is pinched with tweezers, and stress is applied in the direction away from the fiber sheet. The state of the fiber sheet at this time was visually confirmed, and the defibration property was evaluated as follows.
◯: Almost no delamination between layers can be observed in the fiber sheet.
x: Peeling between layers is confirmed for the fiber sheet.

[細胞親和性]
(培養試験)
 例1の繊維シートについて、次の方法によって細胞親和性を評価した。まず、乾燥状態の繊維シートをハサミで3cm角に切断したものを準備した。次に、接着向上剤としてニューフジプロSEH(不二製油社製)を1wt%の濃度で含む溶液に、3cm角の繊維シートを5分間浸漬させた。これにより、繊維シートに含まれる繊維が接着向上剤によってコーティングされ、接着向上剤から構成された被覆層が形成された。被覆層が形成された繊維シートを直径6mmの円板状に打ち抜いて試験片とした。
[Cell affinity]
(Culture test)
The fiber sheet of Example 1 was evaluated for cell affinity by the following method. First, a dry fiber sheet was cut with scissors into 3 cm squares and prepared. Next, a 3 cm square fiber sheet was immersed for 5 minutes in a solution containing New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.) as an adhesion improver at a concentration of 1 wt %. As a result, the fibers contained in the fiber sheet were coated with the adhesion improver to form a coating layer composed of the adhesion improver. A disc having a diameter of 6 mm was punched out from the fiber sheet on which the coating layer was formed to obtain a test piece.

 次に、試験片を70w/w%のエタノール水溶液に浸漬して30分静置することにより、滅菌処理を行った。その後、超純水で3回洗浄することにより、試験片からエタノールを取り除いた。この試験片を96ウェルプレート(Nunc(登録商標)MicroWell(登録商標)96-Well #167008)に設置した。次に、培地(DMEM(High glucose)D6546(Sigma-Aldrich社製))に、L-グルタミン(L-Glu 25030081(Thermo Fisher Scientific社製))、ウシ胎児血清(FBS 10270(Thermo Fisher Scientific社製))、及びペニシリンストレプトマイシン(#168-23191(富士フイルム和光純薬社製))を補充した。培地において、L-グルタミンの終濃度は4mmol/Lであり、ウシ胎児血清の終濃度は10wt%であり、ペニシリンストレプトマイシンの終濃度は100units/mLであった。次に、各ウェルに、調製した培地を100μLずつ加えて15分程度静置し、試験片に浸み込まなかった培地を取り除いた。次に、1×105~1×107個/cm2の密度で、マウス胎児皮膚細胞であるNIH3T3細胞を含む細胞溶液をゆっくりと滴下し、30分間静置した。さらに、試験片が十分に浸漬する量の培地を補充し、5%のCO2雰囲気下、37℃の条件で培養を開始した。培養開始から1日後に試験片を新しいプレートに移し、3日毎に培地を交換することによって、5%のCO2雰囲気下、37℃の条件で合計7日間培養を続けた。 Next, the test piece was sterilized by being immersed in a 70 w/w % ethanol aqueous solution and allowed to stand for 30 minutes. After that, ethanol was removed from the test piece by washing with ultrapure water three times. This specimen was placed in a 96-well plate (Nunc® MicroWell® 96-Well #167008). Next, medium (DMEM (High glucose) D6546 (manufactured by Sigma-Aldrich)), L-glutamine (L-Glu 25030081 (manufactured by Thermo Fisher Scientific)), fetal bovine serum (FBS 10270 (manufactured by Thermo Fisher Scientific) )), and penicillin-streptomycin (#168-23191 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)). In the medium, the final concentration of L-glutamine was 4 mmol/L, the final concentration of fetal bovine serum was 10 wt%, and the final concentration of penicillin streptomycin was 100 units/mL. Next, 100 μL of the prepared medium was added to each well and allowed to stand for about 15 minutes, and the medium that did not permeate the test piece was removed. Next, a cell solution containing NIH3T3 cells, mouse fetal skin cells, was slowly added dropwise at a density of 1×10 5 to 1×10 7 cells/cm 2 and allowed to stand for 30 minutes. Furthermore, the culture medium was replenished in an amount sufficient for the test piece to be immersed, and culture was started under conditions of 37° C. in a 5% CO 2 atmosphere. One day after the initiation of culture, the test piece was transferred to a new plate, and culture was continued for a total of 7 days at 37°C in a 5% CO 2 atmosphere by exchanging the medium every 3 days.

(CTGアッセイによる細胞数評価)
 上記の方法によって、培養開始から1日経過後の試験片が収容されたウェルプレートと、3日経過後の試験片が収容されたウェルプレートを準備した。次に、各ウェルに細胞数評価試薬(CellTiter-Glo(登録商標)2.0 Cell Viability Assay G9243(Promega社製))を100μLずつ加え、2分程度穏やかに撹拌した。各ウェルから上清200μLを発光測定用の96ウェルプレート(Perkin Elmer社製、OptiPlate-96 #6005299)に移した。次に、プレートリーダー(Perkin Elmer社製、EnSight)の発光測定用標準プロトコルに従って、上清の発光を測定し、予め作成した検量線から細胞数を算出した。細胞数は、自動セルカウンターThermo Countess(登録商標)II FLにより測定した。測定結果に基づいて、培養開始から1日経過後の細胞数に対する、3日経過後の細胞数の比率を算出した。算出された細胞数の比率は、238%であった。
(Evaluation of cell number by CTG assay)
By the method described above, a well plate containing a test piece after one day from the start of culture and a well plate containing a test piece after three days from the start of culture were prepared. Next, 100 μL of a cell number evaluation reagent (CellTiter-Glo (registered trademark) 2.0 Cell Viability Assay G9243 (manufactured by Promega)) was added to each well and gently stirred for about 2 minutes. 200 μL of supernatant from each well was transferred to a 96-well plate (Perkin Elmer, OptiPlate-96 #6005299) for luminescence measurement. Next, the luminescence of the supernatant was measured according to the standard protocol for luminescence measurement of a plate reader (manufactured by Perkin Elmer, EnSight), and the number of cells was calculated from a calibration curve prepared in advance. Cell numbers were determined by an automated cell counter Thermo Countess® II FL. Based on the measurement results, the ratio of the cell number after 3 days to the cell number after 1 day from the start of culture was calculated. The calculated cell number ratio was 238%.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

 表1からわかるとおり、シート状構造体をアルコールと接触させて作製した例1~3の繊維シートは、例4の繊維シートに比べて、小さい見かけ密度を有していた。例1~3の繊維シートの見かけ密度は、従来の不織布である例5及び6の繊維シートよりも小さかった。見かけ密度が0.04g/cm3以下程度に小さい繊維構造体では、繊維と繊維の間の空間が大きく、当該空間において細胞を容易に培養することができる。実際に、例1では、繊維シートを接着向上剤でコーティングした状態で、細胞の培養を行うことができた。このように、見かけ密度が小さい繊維構造体は、細胞を培養することに適していると言える。 As can be seen from Table 1, the fiber sheets of Examples 1 to 3, which were produced by contacting the sheet-like structure with alcohol, had smaller apparent densities than the fiber sheet of Example 4. The apparent densities of the fibrous sheets of Examples 1-3 were lower than the fibrous sheets of Examples 5 and 6, which were conventional nonwoven fabrics. A fiber structure having an apparent density as low as 0.04 g/cm 3 or less has large spaces between fibers, and cells can be easily cultured in the spaces. In fact, in Example 1, cells could be cultured while the fiber sheet was coated with the adhesion promoter. Thus, it can be said that a fiber structure with a low apparent density is suitable for culturing cells.

 上述のとおり、例5及び6の繊維シートは、繊維で構成された複数の層が積層された積層構造を有していた。この繊維シートは、解繊性の評価を行った場合に、層間での剥離が生じ、複数の層に分離した。この繊維シートを用いて細胞の培養を行った場合には、培養液中で層間での剥離が生じることが予想される。培養液中で層間での剥離が生じる繊維シートは、培養肉を作製するための足場材に適していないと言える。 As described above, the fiber sheets of Examples 5 and 6 had a laminated structure in which a plurality of layers made of fibers were laminated. When the fibrillation property was evaluated, this fiber sheet was separated into a plurality of layers due to delamination between the layers. When cells are cultured using this fiber sheet, it is expected that delamination will occur between the layers in the culture medium. It can be said that a fiber sheet that causes delamination in a culture solution is not suitable as a scaffold material for producing cultivated meat.

 本実施形態の繊維構造体は、培養肉を作製するための足場材に適している。本実施形態の繊維構造体は、培養肉の足場材以外の用途、例えば培養肉以外の食品、化成品、薬品などの用途にも利用することができる。 The fiber structure of this embodiment is suitable as a scaffolding material for producing cultured meat. The fiber structure of the present embodiment can also be used for applications other than scaffolding materials for cultured meat, such as foods other than cultured meat, chemical products, and medicines.

Claims (20)

 繊維を含む繊維構造体であって、
 多孔質構造を有し、かつ、見かけ密度が0.04g/cm3以下である、繊維構造体。
A fibrous structure comprising fibers,
A fibrous structure having a porous structure and an apparent density of 0.04 g/cm 3 or less.
 シート状である、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, which is in the form of a sheet.  単層構造を有する、請求項2に記載の繊維構造体。 The fiber structure according to claim 2, which has a single layer structure.  厚さが3mm以上である、請求項2に記載の繊維構造体。 The fiber structure according to claim 2, which has a thickness of 3 mm or more.  前記繊維の平均繊維径が1μm以上である、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, wherein the fibers have an average fiber diameter of 1 μm or more.  前記繊維が配向している、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, wherein the fibers are oriented.  下記試験方法によって作成したグラフにおいて、第1ピークと、前記第1ピークとは異なる第2ピークとが存在する、請求項1に記載の繊維構造体。
 試験方法:前記繊維構造体の表面を走査型電子顕微鏡で観察する。得られた電子顕微鏡像を二値化して二値化像を作成する。前記二値化像をフーリエ変換してパワースペクトルを得る。前記パワースペクトルから平均振幅の角度分布を算出し、横軸を角度とし、縦軸を平均振幅とするグラフを作成する。
The fiber structure according to claim 1, wherein a graph prepared by the following test method has a first peak and a second peak different from the first peak.
Test method: Observe the surface of the fiber structure with a scanning electron microscope. The obtained electron microscope image is binarized to create a binarized image. A power spectrum is obtained by Fourier transforming the binarized image. The angular distribution of the average amplitude is calculated from the power spectrum, and a graph is created in which the horizontal axis is the angle and the vertical axis is the average amplitude.
 前記第1ピークの頂点に対応する角度θ1と、前記第2ピークの頂点に対応する角度θ2との差が70°~130°である、請求項7に記載の繊維構造体。 The fiber structure according to claim 7, wherein the difference between the angle θ 1 corresponding to the apex of the first peak and the angle θ 2 corresponding to the apex of the second peak is 70° to 130°.  前記繊維が多糖類を含む、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, wherein the fibers contain polysaccharides.  前記繊維がアルギン酸及び/又はアルギン酸塩を含む、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, wherein the fibers contain alginic acid and/or alginate.  可食性を有する、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, which is edible.  細胞の接着性を向上させる接着向上剤を含み、前記繊維を被覆する被覆層をさらに有する、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, further comprising an adhesion improver that improves cell adhesion and further comprising a coating layer that coats the fibers.  細胞を培養するための基材として用いられる、請求項1に記載の繊維構造体。 The fiber structure according to claim 1, which is used as a substrate for culturing cells.  請求項1~13のいずれか1項に記載の繊維構造体を備えた、培養肉用足場材。 A scaffolding material for cultured meat, comprising the fiber structure according to any one of claims 1 to 13.  水を含むゲル状繊維を有する構造体をアルコールと接触させることを含む、繊維構造体の製造方法。 A method for producing a fiber structure, which includes bringing a structure having gel-like fibers containing water into contact with alcohol.  前記アルコールがエタノールである、請求項15に記載の製造方法。 The production method according to claim 15, wherein the alcohol is ethanol.  前記ゲル状繊維をボビンに巻き取り、巻回体を作製することと、
 シート状の前記構造体が得られるように、前記巻回体を切断することと、
をさらに含む、請求項15に記載の製造方法。
Winding the gel-like fiber around a bobbin to produce a wound body;
cutting the wound body so as to obtain the sheet-like structure;
16. The manufacturing method of claim 15, further comprising:
 前記ゲル状繊維をトラバースしながら前記ボビンに巻き取る、請求項17に記載の製造方法。 The manufacturing method according to claim 17, wherein the gel-like fibers are wound around the bobbin while being traversed.  前記ボビンの回転数(rps)に対する、1秒当たりのトラバースの回数の比が、0.25~5である、請求項18に記載の製造方法。 The manufacturing method according to claim 18, wherein the ratio of the number of traverses per second to the number of revolutions (rps) of the bobbin is 0.25-5.  多糖類及び水を含む溶液をノズルから吐出することと、
 前記ゲル状繊維が形成されるように、前記ノズルからの吐出物を凝固液と接触させることと、
をさらに含む、請求項15に記載の製造方法。
 
ejecting a solution containing a polysaccharide and water from a nozzle;
contacting the discharge from the nozzle with a coagulating liquid such that the gel-like fibers are formed;
16. The manufacturing method of claim 15, further comprising:
PCT/JP2022/045200 2021-12-16 2022-12-07 Fibrous structure, scaffold material for cultured meat, and method for manufacturing fibrous structure Ceased WO2023112804A1 (en)

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