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WO2023189780A1 - Photocurable composition, three-dimensional shaped object, and tool to be fit inside oral cavity - Google Patents

Photocurable composition, three-dimensional shaped object, and tool to be fit inside oral cavity Download PDF

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Publication number
WO2023189780A1
WO2023189780A1 PCT/JP2023/010758 JP2023010758W WO2023189780A1 WO 2023189780 A1 WO2023189780 A1 WO 2023189780A1 JP 2023010758 W JP2023010758 W JP 2023010758W WO 2023189780 A1 WO2023189780 A1 WO 2023189780A1
Authority
WO
WIPO (PCT)
Prior art keywords
photocurable composition
meth
group
acrylic monomer
composition according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2023/010758
Other languages
French (fr)
Japanese (ja)
Inventor
俊一 酒巻
万依 木村
博紀 村井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP2024511848A priority Critical patent/JPWO2023189780A1/ja
Publication of WO2023189780A1 publication Critical patent/WO2023189780A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/60Preparations for dentistry comprising organic or organo-metallic additives
    • A61K6/62Photochemical radical initiators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/884Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
    • A61K6/887Compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/884Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
    • A61K6/891Compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • A61K6/893Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G

Definitions

  • the present disclosure relates to a photocurable composition, a three-dimensional molded object, and an appliance installed in the oral cavity.
  • a three-dimensional object manufactured by stereolithography using a photocurable composition is used for a denture base, a splint, or other appliance installed in the oral cavity, in addition to a certain bending strength and bending elastic modulus, a certain toughness is required. Further, a three-dimensional object manufactured by stereolithography may be washed with isopropyl alcohol after modeling, but the cleaning may reduce the toughness of the three-dimensional object, and sufficient toughness may not be obtained.
  • An object of one aspect of the present disclosure is to provide a photocurable composition that can produce a three-dimensional object that has high toughness even after cleaning with isopropyl alcohol, a three-dimensional object obtained from this photocurable composition, and a three-dimensional object that can be used in the oral cavity.
  • the purpose is to provide a device to be worn.
  • Means for solving the above problems include the following aspects. ⁇ 1> It has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups has an oxygen atom or a nitrogen atom for each of the two urethane bonds.
  • R 1A is a divalent hydrocarbon group
  • R 2A and R 3A are each independently an alkylene group having 4 to 10 carbon atoms
  • R 4A and R 5A are , each independently a methyl group or a hydrogen atom
  • R 4A in the general formula (A-1) is a group represented by any of the following general formulas (a-1) to (a-7). sexual composition.
  • the (meth)acrylic monomer (B) is at least one of a compound represented by the following general formula (B-1) and a compound represented by the following general formula (B-2), ⁇ 1> ⁇ The photocurable composition according to any one of ⁇ 4>.
  • R 1B1 is a monovalent organic group having one or more selected from the group consisting of an aromatic ring, a hydroxy group, and a carboxy group, and R 2B1 is a methyl group or a hydrogen atom.
  • R 1B2 and R 2B2 are each independently a monovalent organic group, R 1B2 and R 2B2 may be combined with each other to form a ring, and R 3B2 is , a methyl group or a hydrogen atom) ⁇ 6>
  • the photocurable composition according to any one of ⁇ 1> to ⁇ 5>, wherein the (meth)acrylic monomer (A) has a molecular weight of 440 to 650.
  • ⁇ 7> The photocurable composition according to any one of ⁇ 1> to ⁇ 6>, wherein the (meth)acrylic monomer (B) has a molecular weight of 125 to 300.
  • the content of the (meth)acrylic monomer (A) is 300 parts by mass to 950 parts by mass based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition, ⁇ 1> ⁇ The photocurable composition according to any one of ⁇ 7>.
  • the content of the (meth)acrylic monomer (B) is ( The photocurable composition according to any one of ⁇ 1> to ⁇ 8>, wherein the amount is 50 parts by mass to 700 parts by mass based on 1000 parts by mass of the meth)acrylic monomer component.
  • the photocurable composition according to any one of ⁇ 1> to ⁇ 9> which has a viscosity of 5 mPa ⁇ s to 6000 mPa ⁇ s as measured by an E-type viscometer at 25° C. and 50 rpm. thing.
  • the bending strength of the test piece A1 is 50 Mpa or more
  • the bending elastic modulus is 1500 Mpa or more
  • a photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A2 with a thickness of 50 ⁇ m, and the cured layer A2 was laminated in the thickness direction to form a layer with a length of 39 mm.
  • a rectangular plate-shaped object A2 with a width of 8 mm and a thickness of 4 mm is formed, and by irradiating the object A2 with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/cm2, the object A2 has a length of 39 mm, a width of 8 mm, and a thickness of 4 mm.
  • ⁇ 12> The photocurable composition according to any one of ⁇ 1> to ⁇ 11>, which is used for stereolithography.
  • ⁇ 13> The photocurable composition according to any one of ⁇ 1> to ⁇ 12>, which is used for manufacturing a device to be mounted in the oral cavity by stereolithography.
  • ⁇ 14> A three-dimensional object comprising a cured product of the photocurable composition according to any one of ⁇ 1> to ⁇ 13>.
  • ⁇ 15> An appliance to be worn in the oral cavity, including the three-dimensional structure according to ⁇ 14>.
  • a photocurable composition that can produce a three-dimensional structure that has high toughness even after cleaning with isopropyl alcohol, a three-dimensional structure obtained from this photocurable composition, and a three-dimensional structure that can be used in the oral cavity. You will be provided with a device to wear.
  • a numerical range expressed using “ ⁇ ” means a range that includes the numerical values written before and after " ⁇ " as lower and upper limits.
  • the amount of each component contained in the composition is the total amount of the multiple substances present in the composition, unless otherwise specified. means quantity.
  • the upper limit or lower limit described in one numerical range may be replaced with the upper limit or lower limit of another numerical range described step by step. .
  • the upper limit or lower limit of the numerical range may be replaced with the values shown in the Examples.
  • “light” is a concept that includes active energy rays such as ultraviolet rays and visible light.
  • (meth)acrylate means acrylate or methacrylate
  • (meth)acryloyl means acryloyl or methacryloyl
  • (meth)acrylic means acrylic or methacrylic
  • the photocurable composition of the present disclosure has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups is attached to each of the two urethane bonds.
  • a (meth)acrylic monomer (A) connected via an alkylene group having 4 to 10 carbon atoms to which an oxygen atom or a nitrogen atom is bonded hereinafter also referred to as "(meth)acrylic monomer (A)"
  • a (meth)acrylic monomer (B) having one (meth)acryloyl group hereinafter also referred to as "(meth)acrylic monomer (B)
  • a photopolymerization initiator a photopolymerization initiator.
  • the photocurable composition of the present disclosure by combining the (meth)acrylic monomer (A) and the (meth)acrylic monomer (B), it is possible to produce a three-dimensional object that has high toughness even after cleaning with isopropyl alcohol. .
  • the photocurable composition of the present disclosure is a composition that is cured by light irradiation, and a cured product can be obtained by curing this composition.
  • a preferred manufacturing method for manufacturing a cured product using the photocurable composition of the present disclosure is stereolithography.
  • the photocurable composition of the present disclosure is preferably a photocurable composition for stereolithography.
  • the cured product produced using the photocurable composition of the present disclosure is preferably a photocurable composition for stereolithography. (i.e., a cured product obtained by stereolithography).
  • Stereolithography is a method of stacking cured layers to obtain a cured product (i.e., a stereolithography) by repeating the operation of irradiating a photocurable composition with light to form a cured layer.
  • the stereolithography may be an inkjet stereolithography or a liquid bath stereolithography (that is, stereolithography using a liquid tank).
  • inkjet stereolithography droplets of a photocurable composition are ejected from an inkjet nozzle onto a substrate, and the droplets adhering to the substrate are irradiated with light to obtain a cured product.
  • a head including an inkjet nozzle and a light source is scanned in a plane, and a photocurable composition is discharged from the inkjet nozzle onto a base material, and the discharged photocurable composition is A cured layer is formed by irradiating the object with light, and these operations are repeated to sequentially stack the cured layers to obtain a cured product (that is, a stereolithographic object).
  • liquid bath method stereolithography a part of the photocurable composition (i.e., an uncured photocurable composition in a liquid state; the same applies hereinafter) contained in a liquid bath is cured by light irradiation. By forming layers and repeating this operation, cured layers are laminated to obtain a cured product (that is, a stereolithographic product).
  • Liquid bath type stereolithography differs from inkjet type stereolithography in that a liquid bath is used. Examples of liquid bath type stereolithography include DLP (Digital Light Processing) type stereolithography and SLA (Stereolithography) type stereolithography. In the DLP method, a planar light is irradiated onto the photocurable composition in a liquid tank.
  • the liquid bath type stereolithography is preferably DLP type stereolithography.
  • a vertically movable build table for example, A tray (i.e., a liquid tank) that is disposed below the build table (on the side in the gravity direction; the same applies hereinafter), includes a light-transmitting part, and contains a photocurable composition; a light source (e.g., an LED light source) disposed below the tray for irradiating the photocurable composition in the tray with planar light through the light-transmitting part of the tray; A 3D printer (for example, "Cara Print 4.0" manufactured by Kulzer, "Max UV” manufactured by Asiga, etc.) is used.
  • a light source e.g., an LED light source
  • a 3D printer for example, "Cara Print 4.0" manufactured by Kulzer, "Max UV” manufactured by Asiga, etc.
  • a one-layer gap is first created between the build table and the tray, and the gap is filled with a photocurable composition.
  • the photocurable composition filled in the gap is irradiated with planar light from below through the light-transmitting part of the tray, and the area irradiated with light is cured to form the first layer. form a hardened layer.
  • the gap between the build table and the tray is then widened by the next layer and the resulting space is filled with the photocurable composition.
  • the photocurable composition filling the space is irradiated with light in the same manner as for curing the first layer to form a second cured layer.
  • the manufactured three-dimensional structure may be further hardened by further irradiating the three-dimensional structure with light.
  • stereolithography using the DLP method for example, the descriptions in Japanese Patent No. 5111880 and Japanese Patent No. 5235056 may be referred to.
  • the use of the photocurable composition of the present disclosure is not particularly limited.
  • the photocurable composition of the present disclosure may be a photocurable composition used in the manufacture of dental products.
  • Dental products manufactured using photocurable compositions have high toughness even after cleaning with isopropyl alcohol.
  • dental products include dental prostheses, intraoral appliances, dental models, investment casting models, and the like.
  • dental prostheses include inlays, crowns, bridges, temporary crowns, and temporary bridges.
  • Appliances installed in the oral cavity include dentures (e.g., complete dentures, partial dentures, etc.), mouthpieces, mouth guards, orthodontic appliances, occlusal splints, and temporomandibular joints.
  • Examples include splints such as splints for medical treatment, trays for impression taking, surgical guides, etc.
  • the dental model include a tooth and jaw model.
  • the photocurable composition of the present disclosure is preferably a photocurable composition used for stereolithography, more preferably a photocurable composition used for manufacturing dental products by stereolithography, and More preferably, it is a photocurable composition used for manufacturing a molded appliance to be placed in the oral cavity.
  • the photocurable composition of the present disclosure has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups is attached to each of the two urethane bonds.
  • One type of (meth)acrylic monomer (A) may be used alone, or two or more types may be used in combination.
  • the (meth)acrylic monomer (A) has two urethane bonds, and each of the two (meth)acryloyl groups and each of the two urethane bonds has a carbon number of 4 to which an oxygen atom or a nitrogen atom is bonded. It is a compound linked through ⁇ 10 alkylene groups.
  • each of the two (meth)acryloyl groups in the (meth)acrylic monomer (A) is bonded to an oxygen atom or a nitrogen atom bonded to an alkylene group having 4 to 10 carbon atoms; It is preferably bonded to an oxygen atom or nitrogen atom bonded to an alkylene group, and more preferably bonded to an oxygen atom or nitrogen atom bonded to an alkylene group having 4 carbon atoms.
  • the (meth)acrylic monomer (A) has two urethane bonds, and each of the two (meth)acryloyl groups and each of the two urethane bonds have a carbon number of 4 to 10 to which an oxygen atom is bonded.
  • a compound connected via an alkylene group is preferable, and a compound represented by the following general formula (A-1) is more preferable.
  • R 1A is a divalent hydrocarbon group
  • R 2A and R 3A are each independently an alkylene group having 4 to 10 carbon atoms
  • R 4A and R 5A are Each independently represents a methyl group or a hydrogen atom.
  • R 1A in general formula (A-1) is preferably a divalent hydrocarbon group having 5 to 20 carbon atoms, a divalent chain hydrocarbon group having 5 to 10 carbon atoms, and a carbon having a cyclic structure. It is more preferably a divalent hydrocarbon group having 6 to 18 carbon atoms, and even more preferably a divalent hydrocarbon group having 8 to 16 carbon atoms and having a cyclic structure.
  • Examples of the divalent chain hydrocarbon group having 5 to 10 carbon atoms include pentylene group, hexylene group, heptylene group, octylene group, nonylene group, decylene group, and the like.
  • cyclic structure examples include aromatic ring structures and alicyclic structures.
  • the cyclic structure also includes a combination of an aromatic ring structure and another linking group (for example, a divalent hydrocarbon group), such as a bisphenol A structure.
  • aromatic ring structure examples include a benzene ring, a naphthalene ring, a bisphenol A structure, a phenylphenol structure, a phenoxybenzyl structure, a phenylalkylene structure, and an ⁇ -hydroxyphenyl structure.
  • Examples of the alicyclic structure include cyclopropylene group, cyclobutylene group, cyclopentylene group, cyclohexylene group, cyclohexenylene group, cycloheptylene group, cyclooctylene group, cyclononylene group, cyclodecylene group, cycloundecylene group, Examples include cyclododecylene group, cyclotridecylene group, cyclotetradecylene group, cyclopentadecylene group, cyclooctadecylene group, cycloicosylene group, bicyclohexylene group, norbornylene group, isobornylene group, and adamantylene group. . Among these, norbornylene group and isobornylene group are preferred.
  • R 1A in the general formula (A-1) is preferably a group represented by any of the following general formulas (a-1) to (a-7), and the following general formula (a-1) A group represented by any one of (a-4) is more preferable.
  • R 2A and R 3A each independently represent an alkylene group having 4 to 10 carbon atoms, preferably an alkylene group having 4 to 8 carbon atoms, and more preferably an alkylene group having 4 carbon atoms.
  • the alkylene group having 4 to 10 carbon atoms include 1,4-butanediyl group, 1,2-dimethyl-1,2-ethanediyl group, 2-methyl-1,3-propanediyl group, 1,5-pentanediyl group, Examples include 1,6-hexanediyl group, 1,7-heptanediyl group, 1,8-octanediyl group, 1,9-nonanediyl group, 1,10-decanediyl group, 2,4,4-trimethylhexylene group, etc. It will be done. Both R 2A and R 3A are preferably 1,4-butanediyl groups.
  • the molecular weight of the (meth)acrylic monomer (A) is preferably 440 to 750, more preferably 440 to 650, even more preferably 450 to 600, particularly preferably 470 to 550. .
  • the content of the (meth)acrylic monomer (A) is determined based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition. , is preferably from 300 parts by weight to 950 parts by weight, more preferably from 350 parts by weight to 900 parts by weight, even more preferably from 400 parts by weight to 900 parts by weight.
  • the photocurable composition of the present disclosure includes a (meth)acrylic monomer (B) having one (meth)acryloyl group.
  • One type of (meth)acrylic monomer (B) may be used alone, or two or more types may be used in combination.
  • the (meth)acrylic monomer (B) of the present disclosure is preferably at least one of a compound represented by the following general formula (B-1) and a compound represented by the following general formula (B-2).
  • R 1B1 is a monovalent organic group having one or more selected from the group consisting of an aromatic ring, a hydroxy group, and a carboxy group
  • R 2B1 is a methyl group or a hydrogen atom.
  • the aforementioned monovalent organic group in R 1B1 is preferably a monovalent organic group having 2 to 30 carbon atoms, more preferably a monovalent organic group having 4 to 20 carbon atoms.
  • R 1B2 and R 2B2 are each independently a monovalent organic group, R 1B2 and R 2B2 may be combined with each other to form a ring, and R 3B2 is a methyl group. Or a hydrogen atom.
  • the aforementioned monovalent organic group in R 1B2 and R 2B2 is preferably a monovalent organic group having 2 to 10 carbon atoms, more preferably a monovalent organic group having 2 to 5 carbon atoms.
  • the ring may be a ring consisting of a nitrogen atom and a carbon atom, and the ring may be a ring consisting of a nitrogen atom or a heteroatom other than a nitrogen atom (for example, an oxygen atom). ) and a carbon atom.
  • the ring may be a 4- to 8-membered ring, a 5-membered ring, or a 6-membered ring.
  • the (meth)acrylic monomer (B) of the present disclosure may contain two or more compounds represented by general formula (B-1), and may contain two or more compounds represented by general formula (B-2). It may contain a compound represented by one or more types of general formula (B-1) and one or more types of compounds represented by general formula (B-2) in combination. .
  • R 1B1 is preferably a monovalent organic group having an aromatic ring, a monovalent organic group having a hydroxy group, or a monovalent organic group having a carboxyl group.
  • a monovalent organic group having an aromatic ring and a hydroxy group, and a monovalent organic group having an aromatic ring and a carboxyl group are classified as monovalent organic groups having an aromatic ring.
  • R 1B1 is a monovalent organic group having a hydroxy group or a monovalent organic group having a carboxy group, the flexibility of the three-dimensional structure tends to improve.
  • the monovalent organic group having an aromatic ring may be a monovalent organic group having an aromatic ring and a hydroxy group.
  • the monovalent organic group having an aromatic ring may have the aromatic ring structure shown below.
  • * indicates a bonding position.
  • the molecular weight of the (meth)acrylic monomer (B) is preferably from 125 to 300, more preferably from 130 to 280, even more preferably from 130 to 270.
  • the content of the (meth)acrylic monomer (B) is determined based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition. , is preferably from 50 parts by weight to 700 parts by weight, more preferably from 100 parts by weight to 650 parts by weight, even more preferably from 100 parts by weight to 600 parts by weight.
  • the content ratio of (meth)acrylic monomer (A) and (meth)acrylic monomer (B) ((meth)acrylic monomer (A):
  • the (meth)acrylic monomer (B)) may have a ratio of 40:60 to 95:5, or may have a ratio of 45:55 to 90:10.
  • the photocurable composition of the present disclosure may contain photopolymerizable components other than the (meth)acrylic monomer (A) and (meth)acrylic monomer (B) (hereinafter referred to as "other photopolymerizable components"). good.
  • Other photopolymerizable components include compounds containing ethylenic double bonds. Examples of compounds containing ethylenic double bonds include (meth)acrylic monomers other than (meth)acrylic monomer (A) and (meth)acrylic monomer (B), styrene, styrene derivatives, (meth)acrylonitrile, etc. .
  • the (meth)acrylic monomer (A), the (meth)acrylic monomer (B), and other photopolymerizable components used as necessary are also referred to as photopolymerizable components.
  • the content of the photopolymerizable component with respect to the total amount of the photocurable composition of the present disclosure is preferably 60% by mass or more, and more preferably 80% by mass or more. , more preferably 90% by mass or more.
  • the upper limit of the content of the photopolymerizable component with respect to the total amount of the photocurable composition of the present disclosure is not particularly limited, and may be less than 100% by mass, and may be, for example, 99.9% by mass or less.
  • the total content of (meth)acrylic monomer (A) and (meth)acrylic monomer (B) is determined based on the total mass of the photopolymerizable component. , is preferably 50% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more.
  • the upper limit of the total content of (meth)acrylic monomer (A) and (meth)acrylic monomer (B) is not particularly limited, and may be 100% by mass or less based on the total mass of the photopolymerizable component.
  • the (meth)acrylic monomer that is another photopolymerizable component may include a (meth)acrylic monomer (C) represented by general formula (C-1).
  • R 1C is a divalent hydrocarbon group
  • R 2C and R 3C are each independently an alkylene group having 2 or 3 carbon atoms
  • R 4C and R 5C are Each independently represents a methyl group or a hydrogen atom.
  • the preferred configuration of R 1C is the same as the preferred configuration of R 1A in formula (A-1) above.
  • R 2C and R 3C are each independently an alkylene group having 2 or 3 carbon atoms. Examples of the alkylene group having 2 or 3 carbon atoms include ethylene group, propylene group, and methylethylene group. Both R 2C and R 3C are preferably ethylene groups.
  • (meth)acrylic monomers that are photopolymerizable components include (meth)acrylic monomers that have two (meth)acryloyl groups and no urethane bond, and (meth)acrylic monomers that have three or more (meth)acryloyl groups. Examples include (meth)acrylic monomers.
  • the content of other photopolymerizable components is preferably 50% by mass or less, and preferably 20% by mass or less based on the total mass of the photopolymerizable components. is more preferable, and even more preferably 10% by mass or less.
  • the lower limit of the content of other photopolymerizable components (preferably (meth)acrylic monomer (C)) is not particularly limited, and may be 0% by mass or more based on the total mass of the photopolymerizable components.
  • the photocurable composition of the present disclosure includes a photopolymerization initiator.
  • the photopolymerization initiator is not particularly limited as long as it generates radicals when irradiated with light, and is preferably one that generates radicals at the wavelength of light used during stereolithography.
  • the wavelength of the light used during stereolithography is generally 365 nm to 500 nm, but is practically preferably 365 nm to 430 nm, and more preferably 365 nm to 420 nm.
  • acylphosphine oxide compounds As photopolymerization initiators, acylphosphine oxide compounds, alkyl benzoylformates, alkylphenone compounds, titanocene compounds, oxime ester compounds, benzoin compounds, acetophenone compounds, benzophenone compounds, thioxanthone compounds, Examples include ⁇ -acyloxime ester compounds, phenylglyoxylate compounds, benzyl compounds, azo compounds, diphenyl sulfide compounds, organic dye compounds, iron-phthalocyanine compounds, benzoin ether compounds, anthraquinone compounds, etc. It will be done.
  • the photopolymerization initiator may contain only one type, or may contain two or more types.
  • acylphosphine oxide compounds and alkylphenone compounds are more preferable, and as the photopolymerization initiator, one or more acylphosphine oxide compounds may be used, or It is more preferable to use a combination of one or more acylphosphine oxide compounds and one or more alkylphenone compounds.
  • acylphosphine oxide compounds include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,6-dimethoxybenzoyldiphenylphosphine oxide, and bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide. can be mentioned.
  • alkylphenone compounds examples include 1-hydroxy-cyclohexyl-phenyl-ketone.
  • the total content of photopolymerization initiators in the photocurable composition of the present disclosure is preferably 0.1% by mass to 10% by mass, and 0.3% by mass based on the total amount of the photocurable composition. It is more preferably from 8% by weight, and even more preferably from 0.5% to 5% by weight.
  • the photocurable composition of the present disclosure may contain one or more types of components other than the above-mentioned components, if necessary.
  • the total mass of the (meth)acrylic monomer (A), (meth)acrylic monomer (B), and photopolymerization initiator is based on the total amount of the photocurable composition. , preferably 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, even more preferably 80% by mass or more, and even more preferably 90% by mass or more. It is even more preferable.
  • Examples of other components include monomers other than the (meth)acrylic monomer (A) and (meth)acrylic monomer (B) (for example, the above-mentioned (meth)acrylic monomer (C)).
  • the content of the monomers as other components is It is preferably 50% by mass or less, more preferably 30% by mass or less, and further preferably 20% by mass or less based on the total mass of monomer (A) and (meth)acrylic monomer (B).
  • the content is preferably 10% by mass or less, particularly preferably 10% by mass or less.
  • ingredients include, for example, colorants, coupling agents such as silane coupling agents (for example, 3-acryloxypropyltrimethoxysilane), rubber agents, ion trapping agents, ion exchange agents, leveling agents, plasticizers, and erasers.
  • Additives such as foaming agents, thermal polymerization initiators, etc. may also be mentioned.
  • thermal polymerization initiator include thermal radical generators and amine compounds.
  • the photocurable composition of the present disclosure does not contain an inorganic filler (for example, silica, barium borosilicate glass, etc.; the same applies hereinafter), or When a filler is included, the content of the inorganic filler is 60% by mass or less (more preferably 40% by mass or less, still more preferably 20% by mass or less, particularly preferably 10% by mass or less) based on the total amount of the photocurable composition. It is preferable that
  • the method for preparing the photocurable composition of the present disclosure is not particularly limited.
  • a method for preparing the photocurable composition of the present disclosure includes, for example, a method of mixing a (meth)acrylic monomer (A), a (meth)acrylic monomer (B), a photopolymerization initiator, and other components as necessary. can be mentioned.
  • the means for mixing each component is not particularly limited, and includes means such as ultrasonic dissolution, a double-arm stirrer, a roll kneader, a twin-screw extruder, a ball mill kneader, and a planetary stirrer.
  • the photocurable composition of this embodiment may be prepared by mixing each component, filtering the mixture through a filter to remove impurities, and further performing a vacuum defoaming treatment.
  • the photocurable composition of the present disclosure preferably has a viscosity (hereinafter also simply referred to as "viscosity") measured by an E-type viscometer at 25° C. and 50 rpm of 5 mPa ⁇ s to 6000 mPa ⁇ s. .
  • rpm means revolutions per minute.
  • the viscosity is from 5 mPa ⁇ s to 6000 mPa ⁇ s, the photocurable composition has excellent handling properties when producing a cured product (particularly a stereolithographic product).
  • the viscosity is more preferably 10 mPa ⁇ s to 5000 mPa ⁇ s, even more preferably 20 mPa ⁇ s to 5000 mPa ⁇ s, even more preferably 100 mPa ⁇ s to 4500 mPa ⁇ s.
  • a cured layer A1 having a thickness of 50 ⁇ m is formed by irradiating the photocurable composition with visible light having a wavelength of 405 nm at an irradiation amount of 11 mJ/cm 2 .
  • a rectangular plate-shaped object A1 with a length of 64 mm, a width of 10 mm, and a thickness of 3.3 mm is formed, and the object A1 is irradiated with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/ cm2.
  • the bending strength of the test piece A1 is 50 Mpa or more and the bending elastic modulus is 1500 Mpa or more. It is preferable.
  • a cured layer A2 having a thickness of 50 ⁇ m is formed by irradiating the photocurable composition with visible light having a wavelength of 405 nm at an irradiation amount of 11 mJ/cm 2 .
  • a rectangular plate-shaped object A2 having a length of 39 mm, a width of 8 mm, and a thickness of 4 mm is formed, and the object A2 is irradiated with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/cm2 .
  • the total destructive work of the test piece A2 is preferably 500 J/m 2 or more.
  • the upper limit of the bending strength of the test piece A1 is not particularly limited, and may be, for example, 90 MPa or less.
  • the upper limit of the flexural modulus of the test piece A1 is not particularly limited, and may be, for example, 3000 MPa or less.
  • the upper limit of the total destructive work of test piece A2 is not particularly limited, and may be 2000 J/m 2 or less.
  • the bending strength of the test piece A1 and the bending elastic modulus of the test piece A1 may satisfy the above-mentioned numerical conditions.
  • the total destructive work of the test piece A2 may satisfy the above-mentioned numerical conditions. Examples of the cleaning method using IPA include the method described in Examples below.
  • test piece A1 obtained from the photocurable composition of the present disclosure satisfies the above-mentioned conditions of bending strength and bending elastic modulus, an appliance to be worn in the oral cavity with excellent mechanical strength tends to be obtained.
  • test piece A2 obtained from the photocurable composition of the present disclosure satisfies the above-mentioned total work of failure condition, an appliance that is worn in the oral cavity and has excellent toughness tends to be obtained.
  • the three-dimensional structure of the present disclosure includes a cured product of the photocurable composition of the present disclosure. Therefore, the three-dimensional structure of the present disclosure has high toughness even after cleaning with isopropyl alcohol. It is preferable that the three-dimensional shaped article of the present disclosure includes a cured product obtained by stereolithography (i.e., a stereolithographic article).
  • stereolithography i.e., a stereolithographic article.
  • the method for producing a cured product for example, a stereolithographic product is as described above.
  • the intraoral appliance of the present disclosure includes the three-dimensional structure of the present disclosure described above. Therefore, the intraoral appliance of the present disclosure has high toughness even after cleaning with isopropyl alcohol.
  • Specific examples of appliances to be installed in the oral cavity are as described above, and include, for example, dentures, splints, and the like.
  • the obtained photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A1 with a thickness of 50 ⁇ m.
  • a model having a length of 64 mm, a width of 10 mm, and a thickness of 3.3 mm was obtained to obtain a model A1.
  • the obtained model A1 was immersed in isopropyl alcohol (IPA) and washed for 5 minutes using an ultrasonic cleaner with an output of 60 W.
  • IPA isopropyl alcohol
  • the model A1 was subjected to stereolithography under the conditions of irradiating ultraviolet rays with a wavelength of 365 nm at an irradiation amount of 10 J/cm 2 to a length of 64 mm, a width of 10 mm, A rectangular plate-shaped test piece A1 with a thickness of 3.3 mm was obtained.
  • the photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A2 with a thickness of 50 ⁇ m.
  • model A2 was immersed in isopropyl alcohol and washed for 5 minutes using an ultrasonic cleaner with an output of 60 W. After drying the cleaned model A2 with air blow, the model A2 was subjected to stereolithography under the conditions of irradiating ultraviolet rays with a wavelength of 365 nm at an irradiation amount of 10 J/cm 2 to a length of 39 mm, a width of 8 mm, A rectangular plate-shaped test piece A2 with a thickness of 4 mm was obtained.
  • test pieces that were not washed with IPA were irradiated with ultraviolet rays with a wavelength of 365 nm without going through the above-mentioned isopropyl alcohol immersion step to obtain test pieces A1 and A2, respectively.
  • the above-mentioned cleaning method using IPA is an example, and the cleaning method using IPA is not limited to the method described in the Examples.
  • Example 1B to Example 3B Comparative Example 1B to Comparative Example 3B
  • Example 1A to Example 3A Comparisons with Comparative Examples 1A to 3A
  • Tables 1 to 4 For Examples 4 to 19, only those with IPA washing (Example 4B to Example 19B) are shown.
  • Viscosity of photocurable composition The viscosity of the photocurable composition was measured using an E-type viscometer at 25° C. and 50 rpm.
  • test piece (Bending strength and bending elastic modulus of stereofabricated object)
  • the obtained test piece A1 (hereinafter referred to as "test piece") was stored in a constant temperature water bath at 37 ⁇ 1° C. for 50 ⁇ 2 hours. Thereafter, the test piece was taken out from the constant temperature water bath, and the flexural strength and flexural modulus of the taken out test piece were measured in accordance with ISO20795-1:2008. These measurements were performed using a tensile testing device (manufactured by Intesco Co., Ltd.) at a tensile speed of 5 ⁇ 1 mm/min.
  • test piece Total fracture work in fracture toughness test by bending test
  • the obtained test piece A2 (hereinafter referred to as "test piece") was notched in accordance with ISO20795-1:2008 and stored in a constant temperature water bath at 37 ⁇ 1° C. for 7 days ⁇ 2 hours. Thereafter, the test piece was taken out from the constant temperature water bath, and the taken out test piece was subjected to a fracture toughness test using a bending test in accordance with ISO20795-1:2008, and the total work of fracture (J/m 2 ) was measured.
  • the fracture toughness test i.e., measurement of total fracture work) by bending test was performed using a tensile testing device (manufactured by Intesco Corporation) at an indentation speed of 1.0 ⁇ 0.2 mm/min.
  • ⁇ (meth)acrylic monomer (A)> In Tables 1 to 4, it has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups has an oxygen atom for each of the two urethane bonds.
  • the compounds classified as (meth)acrylic monomers (A) that are linked via an alkylene group having 4 to 10 carbon atoms to which a nitrogen atom is bonded are specifically the following UDA1 to 4.
  • UDA1 Compound produced in Production Example 1
  • UDA2 Compound produced in Production Example 2
  • UDA3 Compound produced in Production Example 3
  • UDA4 Compound produced in Production Example 4
  • BZA Benzyl acrylate, manufactured by Osaka Organic Chemical Industry
  • PO-A Phenoxyethyl acrylate, manufactured by Kyoeisha Chemical Co., Ltd.
  • 4-HBA 4-Hydroxybutyl acrylate, manufactured by Osaka Organic Chemical Industry Co., Ltd.
  • POB-A m-phenoxybenzyl acrylate, manufactured by Kyoeisha Chemical Company
  • A- LEN-10 Ethoxylated-o-phenylphenol acrylate, manufactured by Shin Nakamura Chemical Industries, Ltd.
  • ACMO 4-acryloylmorpholine, manufactured by KJ Chemicals M5700: 2-hydroxy-3-phenoxypropyl acrylate, manufactured by Toagosei HOMS: 2-methacryloyloxyethyl Succinic acid, manufactured by Kyoeisha Chemical HEMA: 2-hydroxyethyl acrylate, manufactured by Kyoeisha Chemical PO: Phenoxyethyl methacrylate, manufactured by Kyoeisha Chemical
  • UDA5 Compound produced in Production Example 5
  • UDA6 Compound produced in Production Example 6
  • UDA7 Compound produced in Production Example 7
  • Omnirad 819 Acylphosphine oxide compound (manufactured by IGM Resins B.V.)
  • Omnirad 184 Alkylphenone compound (manufactured by IGM Resins B.V.)
  • Omnirad TPO Acylphosphine oxide compound (manufactured by IGM Resins B.V.)

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Abstract

Provided is a photocurable composition comprising: a (meth)acrylic monomer (A) that has two urethane bonds and two (meth)acryloyl groups, each of the two (meth)acryloyl groups being joined to each of the two urethane bonds via a C4-10 alkylene group having bonded thereto an oxygen atom or a nitrogen atom; a (meth)acrylic monomer (B) having one (meth)acryloyl group; and a photopolymerization initiator.

Description

光硬化性組成物、立体造形物、及び口腔内に装着される器具Photocurable composition, three-dimensional molded object, and appliance installed in the oral cavity

 本開示は、光硬化性組成物、立体造形物、及び口腔内に装着される器具に関する。 The present disclosure relates to a photocurable composition, a three-dimensional molded object, and an appliance installed in the oral cavity.

 近年、歯科用補綴物、口腔内で使用される器具などの歯科用製品に関する検討がなされている。例えば、これら歯科用製品の造形の効率の観点で、3Dプリンターを用いた光造形により歯科用製品等の立体造形物を製造する方法が知られている(例えば、特許文献1参照)。 In recent years, studies have been conducted on dental products such as dental prostheses and instruments used in the oral cavity. For example, from the viewpoint of the efficiency of modeling these dental products, a method of manufacturing three-dimensional objects such as dental products by stereolithography using a 3D printer is known (for example, see Patent Document 1).

特許4160311号公報Patent No. 4160311

 光硬化性組成物を用い、光造形により製造された立体造形物が、義歯床、スプリントなどの口腔内に装着される器具などに用いられる場合、一定の曲げ強度、曲げ弾性率に加え、一定の靭性が求められる。
 また、光造形により製造された立体造形物を造形後にイソプロピルアルコールで洗浄する場合があるが、その洗浄により立体造形物の靭性が低下してしまい、十分な靭性が得られない場合がある。
When a three-dimensional object manufactured by stereolithography using a photocurable composition is used for a denture base, a splint, or other appliance installed in the oral cavity, in addition to a certain bending strength and bending elastic modulus, a certain toughness is required.
Further, a three-dimensional object manufactured by stereolithography may be washed with isopropyl alcohol after modeling, but the cleaning may reduce the toughness of the three-dimensional object, and sufficient toughness may not be obtained.

 本開示の一態様の目的は、イソプロピルアルコールによる洗浄後も高い靭性を有する立体造形物を製造可能な光硬化性組成物、並びにこの光硬化性組成物から得られる立体造形物、及び口腔内に装着される器具を提供することである。 An object of one aspect of the present disclosure is to provide a photocurable composition that can produce a three-dimensional object that has high toughness even after cleaning with isopropyl alcohol, a three-dimensional object obtained from this photocurable composition, and a three-dimensional object that can be used in the oral cavity. The purpose is to provide a device to be worn.

 上記課題を解決する手段には、以下の態様が含まれる。
  <1> 2つのウレタン結合と、2つの(メタ)アクリロイル基とを有し、当該2つの(メタ)アクリロイル基の各々は、前記2つのウレタン結合の各々に対して、酸素原子又は窒素原子が結合した炭素数4~10のアルキレン基を介して連結されている(メタ)アクリルモノマー(A)と、
 1つの(メタ)アクリロイル基を有する(メタ)アクリルモノマー(B)と、
 光重合開始剤と、を含む、光硬化性組成物。
  <2> 前記(メタ)アクリルモノマー(A)が、以下の一般式(A-1)で表される化合物である、<1>に記載の光硬化性組成物。
Means for solving the above problems include the following aspects.
<1> It has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups has an oxygen atom or a nitrogen atom for each of the two urethane bonds. (meth)acrylic monomer (A) connected via a bonded alkylene group having 4 to 10 carbon atoms;
(meth)acrylic monomer (B) having one (meth)acryloyl group,
A photocurable composition comprising a photopolymerization initiator.
<2> The photocurable composition according to <1>, wherein the (meth)acrylic monomer (A) is a compound represented by the following general formula (A-1).

(式(A-1)中、R1Aは、2価の炭化水素基であり、R2A及びR3Aは、それぞれ独立に、炭素数4~10のアルキレン基であり、R4A及びR5Aは、それぞれ独立に、メチル基又は水素原子である。)
<3> 前記一般式(A-1)におけるR1Aが、炭素数5~20の2価の炭化水素基である、<2>に記載の光硬化性組成物。
<4> 前記一般式(A-1)におけるR1Aが、以下の一般式(a-1)~(a-7)のいずれかで表される基である、<2>に記載の光硬化性組成物。
(In formula (A-1), R 1A is a divalent hydrocarbon group, R 2A and R 3A are each independently an alkylene group having 4 to 10 carbon atoms, and R 4A and R 5A are , each independently a methyl group or a hydrogen atom)
<3> The photocurable composition according to <2>, wherein R 1A in the general formula (A-1) is a divalent hydrocarbon group having 5 to 20 carbon atoms.
<4> The photocuring according to <2>, wherein R 1A in the general formula (A-1) is a group represented by any of the following general formulas (a-1) to (a-7). sexual composition.

(式(a-1)~式(a-7)中、*は結合位置を示す。)
<5> 前記(メタ)アクリルモノマー(B)が、下記一般式(B-1)で表される化合物及び下記一般式(B-2)で表される化合物の少なくとも一方である、<1>~<4>のいずれか1つに記載の光硬化性組成物。
(In formulas (a-1) to (a-7), * indicates the bonding position.)
<5> The (meth)acrylic monomer (B) is at least one of a compound represented by the following general formula (B-1) and a compound represented by the following general formula (B-2), <1> ~The photocurable composition according to any one of <4>.

(式(B-1)中、R1B1は、芳香環、ヒドロキシ基及びカルボキシ基からなる群から選択される1つ以上を有する1価の有機基であり、R2B1は、メチル基又は水素原子である。式(B-2)中、R1B2及びR2B2はそれぞれ独立に、1価の有機基であり、R1B2及びR2B2は互いに結合して環を形成してもよく、R3B2は、メチル基又は水素原子である。)
<6> 前記(メタ)アクリルモノマー(A)の分子量が440~650である、<1>~<5>のいずれか1つに記載の光硬化性組成物。
<7> 前記(メタ)アクリルモノマー(B)の分子量が125~300である、<1>~<6>のいずれか1つに記載の光硬化性組成物。
<8> 前記(メタ)アクリルモノマー(A)の含有量が、光硬化性組成物に含まれる(メタ)アクリルモノマー成分1000質量部に対し、300質量部~950質量部である、<1>~<7>のいずれか1つに記載の光硬化性組成物。
<9> 前記(メタ)アクリルモノマー(B)の含有量が、光硬化性組成物に含まれる(
メタ)アクリルモノマー成分1000質量部に対し、50質量部~700質量部である、<1>~<8>のいずれか1つに記載の光硬化性組成物。
<10> E型粘度計により25℃及び50rpmの条件で測定される粘度が、5mPa・s~6000mPa・sである、<1>~<9>のいずれか1つに記載の光硬化性組成物。
<11> 光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A1を形成し、前記硬化層A1を厚み方向に積層させることにより、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の造形物A1を形成し、前記造形物A1に対し、波長365nmの紫外線を照射量10J/cm照射することにより、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の試験片A1を作製した場合に、前記試験片A1の曲げ強度が50Mpa以上であり、曲げ弾性率が1500Mpa以上であり、かつ、
 光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A2を形成し、前記硬化層A2を厚み方向に積層させることにより、長さ39mm、幅8mm、厚み4mmの矩形板形状の造形物A2を形成し、前記造形物A2に対し、波長365nmの紫外線を照射量10J/cm照射することにより、長さ39mm、幅8mm、厚み4mmの矩形板形状の試験片A2を作製した場合に、前記試験片A2の全破壊仕事が500J/m以上である、<1>~<10>のいずれか1つに記載の光硬化性組成物。
<12> 光造形に用いられる、<1>~<11>のいずれか1つに記載の光硬化性組成物。
<13> 光造形による口腔内に装着される器具の製造に用いられる、<1>~<12>のいずれか1つに記載の光硬化性組成物。
<14> <1>~<13>のいずれか1つに記載の光硬化性組成物の硬化物を含む立体造形物。
<15> <14>に記載の立体造形物を含む口腔内に装着される器具。
(In formula (B-1), R 1B1 is a monovalent organic group having one or more selected from the group consisting of an aromatic ring, a hydroxy group, and a carboxy group, and R 2B1 is a methyl group or a hydrogen atom. In formula (B-2), R 1B2 and R 2B2 are each independently a monovalent organic group, R 1B2 and R 2B2 may be combined with each other to form a ring, and R 3B2 is , a methyl group or a hydrogen atom)
<6> The photocurable composition according to any one of <1> to <5>, wherein the (meth)acrylic monomer (A) has a molecular weight of 440 to 650.
<7> The photocurable composition according to any one of <1> to <6>, wherein the (meth)acrylic monomer (B) has a molecular weight of 125 to 300.
<8> The content of the (meth)acrylic monomer (A) is 300 parts by mass to 950 parts by mass based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition, <1> ~The photocurable composition according to any one of <7>.
<9> The content of the (meth)acrylic monomer (B) is (
The photocurable composition according to any one of <1> to <8>, wherein the amount is 50 parts by mass to 700 parts by mass based on 1000 parts by mass of the meth)acrylic monomer component.
<10> The photocurable composition according to any one of <1> to <9>, which has a viscosity of 5 mPa·s to 6000 mPa·s as measured by an E-type viscometer at 25° C. and 50 rpm. thing.
<11> By irradiating the photocurable composition with visible light having a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A1 with a thickness of 50 μm, and by laminating the cured layer A1 in the thickness direction, A rectangular plate-shaped object A1 with a length of 64 mm, a width of 10 mm, and a thickness of 3.3 mm is formed, and by irradiating the object A1 with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/ cm2 , the length is 64 mm. When a rectangular plate-shaped test piece A1 with a width of 10 mm and a thickness of 3.3 mm is produced, the bending strength of the test piece A1 is 50 Mpa or more, the bending elastic modulus is 1500 Mpa or more, and
A photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A2 with a thickness of 50 μm, and the cured layer A2 was laminated in the thickness direction to form a layer with a length of 39 mm. , a rectangular plate-shaped object A2 with a width of 8 mm and a thickness of 4 mm is formed, and by irradiating the object A2 with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/cm2, the object A2 has a length of 39 mm, a width of 8 mm, and a thickness of 4 mm. The photocurable composition according to any one of <1> to <10>, wherein when a rectangular plate-shaped test piece A2 is produced, the total work of failure of the test piece A2 is 500 J/m 2 or more. thing.
<12> The photocurable composition according to any one of <1> to <11>, which is used for stereolithography.
<13> The photocurable composition according to any one of <1> to <12>, which is used for manufacturing a device to be mounted in the oral cavity by stereolithography.
<14> A three-dimensional object comprising a cured product of the photocurable composition according to any one of <1> to <13>.
<15> An appliance to be worn in the oral cavity, including the three-dimensional structure according to <14>.

 本開示の一態様によれば、イソプロピルアルコールによる洗浄後も高い靭性を有する立体造形物を製造可能な光硬化性組成物、並びにこの光硬化性組成物から得られる立体造形物、及び口腔内に装着される器具を提供される。 According to one aspect of the present disclosure, there is provided a photocurable composition that can produce a three-dimensional structure that has high toughness even after cleaning with isopropyl alcohol, a three-dimensional structure obtained from this photocurable composition, and a three-dimensional structure that can be used in the oral cavity. You will be provided with a device to wear.

 本開示において、「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。
 本開示において、組成物に含有される各成分の量は、組成物中に各成分に該当する物質が複数存在する場合は、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。
 本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
 本開示において、「光」は、紫外線、可視光線等の活性エネルギー線を包含する概念である。
In the present disclosure, a numerical range expressed using "~" means a range that includes the numerical values written before and after "~" as lower and upper limits.
In the present disclosure, if there are multiple substances corresponding to each component in the composition, the amount of each component contained in the composition is the total amount of the multiple substances present in the composition, unless otherwise specified. means quantity.
In the numerical ranges described step by step in this disclosure, the upper limit or lower limit described in one numerical range may be replaced with the upper limit or lower limit of another numerical range described step by step. . Furthermore, in the numerical ranges described in this disclosure, the upper limit or lower limit of the numerical range may be replaced with the values shown in the Examples.
In the present disclosure, "light" is a concept that includes active energy rays such as ultraviolet rays and visible light.

 本開示において、「(メタ)アクリレート」はアクリレート又はメタクリレートを意味し、「(メタ)アクリロイル」はアクリロイル又はメタクリロイルを意味し、「(メタ)アクリル」はアクリル又はメタクリルを意味する。 In the present disclosure, "(meth)acrylate" means acrylate or methacrylate, "(meth)acryloyl" means acryloyl or methacryloyl, and "(meth)acrylic" means acrylic or methacrylic.

〔光硬化性組成物〕
 本開示の光硬化性組成物は、2つのウレタン結合と、2つの(メタ)アクリロイル基とを有し、当該2つの(メタ)アクリロイル基の各々は、前記2つのウレタン結合の各々に対して、酸素原子又は窒素原子が結合した炭素数4~10のアルキレン基を介して連結されている(メタ)アクリルモノマー(A)(以下、「(メタ)アクリルモノマー(A)」とも称する。)と、1つの(メタ)アクリロイル基を有する(メタ)アクリルモノマー(B)(以下、「(メタ)アクリルモノマー(B)」とも称する。)と、光重合開始剤と、を含む。
 本開示の光硬化性組成物では、(メタ)アクリルモノマー(A)と(メタ)アクリルモノマー(B)とを組み合わせることでイソプロピルアルコールによる洗浄後も高い靭性を有する立体造形物を製造可能となる。
[Photocurable composition]
The photocurable composition of the present disclosure has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups is attached to each of the two urethane bonds. , a (meth)acrylic monomer (A) connected via an alkylene group having 4 to 10 carbon atoms to which an oxygen atom or a nitrogen atom is bonded (hereinafter also referred to as "(meth)acrylic monomer (A)"). , a (meth)acrylic monomer (B) having one (meth)acryloyl group (hereinafter also referred to as "(meth)acrylic monomer (B)"), and a photopolymerization initiator.
In the photocurable composition of the present disclosure, by combining the (meth)acrylic monomer (A) and the (meth)acrylic monomer (B), it is possible to produce a three-dimensional object that has high toughness even after cleaning with isopropyl alcohol. .

 本開示の光硬化性組成物は、光照射により硬化する組成物であり、この組成物を硬化させることで硬化物が得られる。本開示の光硬化性組成物を用いて硬化物を製造する際の製造方法は、光造形が好ましい。
 本開示の光硬化性組成物として、好ましくは、光造形用の光硬化性組成物であり、言い換えれば、本開示の光硬化性組成物を用いて製造される硬化物は、好ましくは光造形物(即ち、光造形による硬化物)である。
The photocurable composition of the present disclosure is a composition that is cured by light irradiation, and a cured product can be obtained by curing this composition. A preferred manufacturing method for manufacturing a cured product using the photocurable composition of the present disclosure is stereolithography.
The photocurable composition of the present disclosure is preferably a photocurable composition for stereolithography. In other words, the cured product produced using the photocurable composition of the present disclosure is preferably a photocurable composition for stereolithography. (i.e., a cured product obtained by stereolithography).

 光造形は、光硬化性組成物に光を照射して硬化層を形成する操作を繰り返すことにより、硬化層を積層させて硬化物(即ち、光造形物)を得る方法である。
 光造形としては、インクジェット方式の光造形であってもよく、液槽方式の光造形(即ち、液槽を用いる光造形)であってもよい。
Stereolithography is a method of stacking cured layers to obtain a cured product (i.e., a stereolithography) by repeating the operation of irradiating a photocurable composition with light to form a cured layer.
The stereolithography may be an inkjet stereolithography or a liquid bath stereolithography (that is, stereolithography using a liquid tank).

 インクジェット方式の光造形では、インクジェットノズルから光硬化性組成物の液滴を基材に吐出し、基材に付着した液滴に光を照射することにより硬化物を得る。
 インクジェット方式の光造形の一例では、例えば、インクジェットノズル及び光源を備えるヘッドを平面内で走査させつつ、インクジェットノズルから光硬化性組成物を基材に吐出し、かつ、吐出された光硬化性組成物に光を照射して硬化層を形成し、これらの操作を繰り返して、硬化層を順次積層させて硬化物(即ち、光造形物)を得る。
In inkjet stereolithography, droplets of a photocurable composition are ejected from an inkjet nozzle onto a substrate, and the droplets adhering to the substrate are irradiated with light to obtain a cured product.
In an example of stereolithography using an inkjet method, for example, a head including an inkjet nozzle and a light source is scanned in a plane, and a photocurable composition is discharged from the inkjet nozzle onto a base material, and the discharged photocurable composition is A cured layer is formed by irradiating the object with light, and these operations are repeated to sequentially stack the cured layers to obtain a cured product (that is, a stereolithographic object).

 液槽方式の光造形では、液槽内に収容された光硬化性組成物(即ち、液体状態の未硬化の光硬化性組成物。以下同じ。)の一部を光照射によって硬化させて硬化層を形成し、この操作を繰り返すことで硬化層を積層させ、硬化物(即ち、光造形物)を得る。液槽方式の光造形は、液槽を用いる点で、インクジェット方式の光造形とは異なる。
 液槽方式の光造形としては、DLP(Digital Light Processing)方式の光造形及びSLA(Stereolithography)方式の光造形が挙げられる。
 DLP方式では、液槽内の光硬化性組成物に対し、面状の光を照射する。
 SLA方式では、液槽内の光硬化性組成物に対し、レーザー光を走査する。
 本開示の光硬化性組成物による効果がより効果的に奏される観点から、液槽方式の光造形として、好ましくはDLP方式の光造形である。
In liquid bath method stereolithography, a part of the photocurable composition (i.e., an uncured photocurable composition in a liquid state; the same applies hereinafter) contained in a liquid bath is cured by light irradiation. By forming layers and repeating this operation, cured layers are laminated to obtain a cured product (that is, a stereolithographic product). Liquid bath type stereolithography differs from inkjet type stereolithography in that a liquid bath is used.
Examples of liquid bath type stereolithography include DLP (Digital Light Processing) type stereolithography and SLA (Stereolithography) type stereolithography.
In the DLP method, a planar light is irradiated onto the photocurable composition in a liquid tank.
In the SLA method, a photocurable composition in a liquid tank is scanned with a laser beam.
From the viewpoint of more effectively achieving the effects of the photocurable composition of the present disclosure, the liquid bath type stereolithography is preferably DLP type stereolithography.

 DLP方式の光造形の一例では、例えば、
 鉛直方向に移動可能なビルドテーブルと、
 ビルドテーブルの下方(重力方向側。以下同じ。)に配置され、光透過性部を含み、光硬化性組成物が収容されるトレー(即ち、液槽)と、
 トレーの下方に配置され、トレー内の光硬化性組成物に対し、トレーの光透過性部を介して面状の光を照射するための光源(例えば、LED光源)と、
を備える3Dプリンター(例えば、Kulzer社製の「Cara Print4.0」、Asiga社製の「Max UV」、等)が用いられる。
 この一例では、まず、ビルドテーブルとトレーとの間に一層分のギャップを設け、このギャップを、光硬化性組成物で満たす。次に、ギャップに満たされた光硬化性組成物に対し、下方から、トレーの光透過性部を介して面状の光を照射し、光が照射された領域を硬化させることにより、一層目の硬化層を形成する。次に、ビルドテーブルとトレーとのギャップを次の一層分広げ、生じた空間を光硬化性組成物で満たす。次に、空間に満たされた光硬化性組成物に対し、一層目の硬化と同様にして光を照射し、二層目の硬化層を形成する。以上の操作を繰り返すことにより、硬化層を積層させ、立体造形物を製造する。この一例において、製造された立体造形物に対し、さらに光を照射することにより、立体造形物をさらに硬化させてもよい。
 DLP方式の光造形については、例えば、特許第5111880号公報及び特許第5235056号公報の記載を参照してもよい。
In an example of DLP stereolithography, for example,
A vertically movable build table,
A tray (i.e., a liquid tank) that is disposed below the build table (on the side in the gravity direction; the same applies hereinafter), includes a light-transmitting part, and contains a photocurable composition;
a light source (e.g., an LED light source) disposed below the tray for irradiating the photocurable composition in the tray with planar light through the light-transmitting part of the tray;
A 3D printer (for example, "Cara Print 4.0" manufactured by Kulzer, "Max UV" manufactured by Asiga, etc.) is used.
In this example, a one-layer gap is first created between the build table and the tray, and the gap is filled with a photocurable composition. Next, the photocurable composition filled in the gap is irradiated with planar light from below through the light-transmitting part of the tray, and the area irradiated with light is cured to form the first layer. form a hardened layer. The gap between the build table and the tray is then widened by the next layer and the resulting space is filled with the photocurable composition. Next, the photocurable composition filling the space is irradiated with light in the same manner as for curing the first layer to form a second cured layer. By repeating the above operations, the cured layers are laminated and a three-dimensional structure is manufactured. In this example, the manufactured three-dimensional structure may be further hardened by further irradiating the three-dimensional structure with light.
Regarding stereolithography using the DLP method, for example, the descriptions in Japanese Patent No. 5111880 and Japanese Patent No. 5235056 may be referred to.

<用途>
 本開示の光硬化性組成物の用途は特に制限されない。
 本開示の光硬化性組成物は、歯科用製品の製造に用いられる光硬化性組成物であってもよい。光硬化性組成物を用いて製造される歯科用製品は、イソプロピルアルコールによる洗浄後も高い靭性を有する。
 歯科用製品としては、歯科用補綴物、口腔内に装着される器具、歯科用模型、消失鋳造用模型、等が挙げられる。
 歯科用補綴物としては、インレー、クラウン、ブリッジ、テンポラリークラウン、テンポラリーブリッジ等が挙げられる。
 口腔内に装着される器具としては、デンチャー(例えば、コンプリートデンチャー(全部床義歯)、パーシャルデンチャー(部分床義歯)、等)、マウスピース、マウスガード、歯列矯正器具、咬合用スプリント、顎関節症治療用スプリント等のスプリント、印象採得用トレイ、手術用ガイド等が挙げられる。
 歯科用模型としては、歯顎モデル等が挙げられる。
<Application>
The use of the photocurable composition of the present disclosure is not particularly limited.
The photocurable composition of the present disclosure may be a photocurable composition used in the manufacture of dental products. Dental products manufactured using photocurable compositions have high toughness even after cleaning with isopropyl alcohol.
Examples of dental products include dental prostheses, intraoral appliances, dental models, investment casting models, and the like.
Examples of dental prostheses include inlays, crowns, bridges, temporary crowns, and temporary bridges.
Appliances installed in the oral cavity include dentures (e.g., complete dentures, partial dentures, etc.), mouthpieces, mouth guards, orthodontic appliances, occlusal splints, and temporomandibular joints. Examples include splints such as splints for medical treatment, trays for impression taking, surgical guides, etc.
Examples of the dental model include a tooth and jaw model.

 本開示の光硬化性組成物は、光造形に用いられる光硬化性組成物であることが好ましく、光造形による歯科用製品の製造に用いられる光硬化性組成物であることがより好ましく、光造形による口腔内に装着される器具の製造に用いられる光硬化性組成物であることがさらに好ましい。 The photocurable composition of the present disclosure is preferably a photocurable composition used for stereolithography, more preferably a photocurable composition used for manufacturing dental products by stereolithography, and More preferably, it is a photocurable composition used for manufacturing a molded appliance to be placed in the oral cavity.

<(メタ)アクリルモノマー(A)>
 本開示の光硬化性組成物は、2つのウレタン結合と、2つの(メタ)アクリロイル基とを有し、当該2つの(メタ)アクリロイル基の各々は、前記2つのウレタン結合の各々に対して、酸素原子又は窒素原子が結合した炭素数4~10のアルキレン基を介して連結されている(メタ)アクリルモノマー(A)を含む。
 (メタ)アクリルモノマー(A)を1種単独で用いてもよく、2種以上を組み合わせて用いてもよい。
<(meth)acrylic monomer (A)>
The photocurable composition of the present disclosure has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups is attached to each of the two urethane bonds. , a (meth)acrylic monomer (A) connected via an alkylene group having 4 to 10 carbon atoms to which an oxygen atom or a nitrogen atom is bonded.
One type of (meth)acrylic monomer (A) may be used alone, or two or more types may be used in combination.

 (メタ)アクリルモノマー(A)は、2つのウレタン結合を有し、かつ2つの(メタ)アクリロイル基の各々と、2つのウレタン結合の各々とが、酸素原子又は窒素原子が結合した炭素数4~10のアルキレン基を介して連結されている化合物である。なお、(メタ)アクリルモノマー(A)における2つの(メタ)アクリロイル基の各々は、炭素数4~10のアルキレン基に結合した酸素原子又は窒素原子と結合しており、炭素数4~8のアルキレン基に結合した酸素原子又は窒素原子と結合していることが好ましく、炭素数4のアルキレン基に結合した酸素原子又は窒素原子と結合していることがより好ましい。この(メタ)アクリルモノマー(A)を用いることで、曲げ弾性率、曲げ強度及び靭性に優れる立体造形物を得ることができる。 The (meth)acrylic monomer (A) has two urethane bonds, and each of the two (meth)acryloyl groups and each of the two urethane bonds has a carbon number of 4 to which an oxygen atom or a nitrogen atom is bonded. It is a compound linked through ~10 alkylene groups. In addition, each of the two (meth)acryloyl groups in the (meth)acrylic monomer (A) is bonded to an oxygen atom or a nitrogen atom bonded to an alkylene group having 4 to 10 carbon atoms; It is preferably bonded to an oxygen atom or nitrogen atom bonded to an alkylene group, and more preferably bonded to an oxygen atom or nitrogen atom bonded to an alkylene group having 4 carbon atoms. By using this (meth)acrylic monomer (A), it is possible to obtain a three-dimensional structure having excellent bending modulus, bending strength, and toughness.

 (メタ)アクリルモノマー(A)は、2つのウレタン結合を有し、かつ2つの(メタ)アクリロイル基の各々と、2つのウレタン結合の各々とが、酸素原子が結合した炭素数4~10のアルキレン基を介して連結されている化合物であることが好ましく、以下の一般式(A-1)で表される化合物であることがより好ましい。 The (meth)acrylic monomer (A) has two urethane bonds, and each of the two (meth)acryloyl groups and each of the two urethane bonds have a carbon number of 4 to 10 to which an oxygen atom is bonded. A compound connected via an alkylene group is preferable, and a compound represented by the following general formula (A-1) is more preferable.

 式(A-1)中、R1Aは、2価の炭化水素基であり、R2A及びR3Aは、それぞれ独立に、炭素数4~10のアルキレン基であり、R4A及びR5Aは、それぞれ独立に、メチル基又は水素原子である。 In formula (A-1), R 1A is a divalent hydrocarbon group, R 2A and R 3A are each independently an alkylene group having 4 to 10 carbon atoms, and R 4A and R 5A are Each independently represents a methyl group or a hydrogen atom.

 一般式(A-1)におけるR1Aは、炭素数5~20の2価の炭化水素基であることが好ましく、炭素数5~10の2価の鎖式炭化水素基、環状構造を有する炭素数6~18の2価の炭化水素基であることがより好ましく、環状構造を有する炭素数8~16の2価の炭化水素基であることがさらに好ましい。 R 1A in general formula (A-1) is preferably a divalent hydrocarbon group having 5 to 20 carbon atoms, a divalent chain hydrocarbon group having 5 to 10 carbon atoms, and a carbon having a cyclic structure. It is more preferably a divalent hydrocarbon group having 6 to 18 carbon atoms, and even more preferably a divalent hydrocarbon group having 8 to 16 carbon atoms and having a cyclic structure.

 炭素数5~10の2価の鎖式炭化水素基としては、ペンチレン基、ヘキシレン基、ヘプチレン基、オクチレン基、ノニレン基、デシレン基等が挙げられる。 Examples of the divalent chain hydrocarbon group having 5 to 10 carbon atoms include pentylene group, hexylene group, heptylene group, octylene group, nonylene group, decylene group, and the like.

 環状構造としては、芳香環構造、脂環式構造等が挙げられる。環状構造は、ビスフェノールA構造等のように、芳香環構造と他の連結基(例えば、2価の炭化水素基)との組み合わせも包含する。 Examples of the cyclic structure include aromatic ring structures and alicyclic structures. The cyclic structure also includes a combination of an aromatic ring structure and another linking group (for example, a divalent hydrocarbon group), such as a bisphenol A structure.

 芳香環構造としては、ベンゼン環、ナフタレン環、ビスフェノールA構造、フェニルフェノール構造、フェノキシベンジル構造、フェニルアルキレン構造、α-ヒドロキシフェニル構造等が挙げられる。 Examples of the aromatic ring structure include a benzene ring, a naphthalene ring, a bisphenol A structure, a phenylphenol structure, a phenoxybenzyl structure, a phenylalkylene structure, and an α-hydroxyphenyl structure.

 脂環式構造としては、例えば、シクロプロピレン基、シクロブチレン基、シクロペンチレン基、シクロへキシレン基、シクロヘキセニレン基、シクロヘプチレン基、シクロオクチレン基、シクロノニレン基、シクロデシレン基、シクロウンデシレン基、シクロドデシレン基、シクロトリデシレン基、シクロテトラデシレン基、シクロペンタデシレン基、シクロオクタデシレン基、シクロイコシレン基、ビシクロへキシレン基、ノルボルニレン基、イソボルニレン基、アダマンチレン基を挙げることができる。これらのうち、ノルボルニレン基、イソボルニレン基が好ましい。 Examples of the alicyclic structure include cyclopropylene group, cyclobutylene group, cyclopentylene group, cyclohexylene group, cyclohexenylene group, cycloheptylene group, cyclooctylene group, cyclononylene group, cyclodecylene group, cycloundecylene group, Examples include cyclododecylene group, cyclotridecylene group, cyclotetradecylene group, cyclopentadecylene group, cyclooctadecylene group, cycloicosylene group, bicyclohexylene group, norbornylene group, isobornylene group, and adamantylene group. . Among these, norbornylene group and isobornylene group are preferred.

 一般式(A-1)におけるR1Aは、以下の一般式(a-1)~(a-7)のいずれかで表される基であることが好ましく、以下の一般式(a-1)~(a-4)のいずれかで表される基であることがより好ましい。 R 1A in the general formula (A-1) is preferably a group represented by any of the following general formulas (a-1) to (a-7), and the following general formula (a-1) A group represented by any one of (a-4) is more preferable.

 式(a-1)~式(a-7)中、*は結合位置を示す。 In formulas (a-1) to (a-7), * indicates the bonding position.

 R2A及びR3Aは、それぞれ独立に、炭素数4~10のアルキレン基であり、炭素数4~8のアルキレン基であることが好ましく、炭素数4のアルキレン基であることがより好ましい。炭素数4~10のアルキレン基としては、1,4-ブタンジイル基、1,2-ジメチル-1,2-エタンジイル基、2-メチル-1,3-プロパンジイル基、1,5-ペンタンジイル基、1,6-ヘキサンジイル基、1,7-ヘプタンジイル基、1,8-オクタンジイル基、1,9-ノナンジイル基、1,10-デカンジイル基、2,4,4-トリメチルヘキシレン基等が挙げられる。R2A及びR3Aは、ともに1,4-ブタンジイル基であることが好ましい。 R 2A and R 3A each independently represent an alkylene group having 4 to 10 carbon atoms, preferably an alkylene group having 4 to 8 carbon atoms, and more preferably an alkylene group having 4 carbon atoms. Examples of the alkylene group having 4 to 10 carbon atoms include 1,4-butanediyl group, 1,2-dimethyl-1,2-ethanediyl group, 2-methyl-1,3-propanediyl group, 1,5-pentanediyl group, Examples include 1,6-hexanediyl group, 1,7-heptanediyl group, 1,8-octanediyl group, 1,9-nonanediyl group, 1,10-decanediyl group, 2,4,4-trimethylhexylene group, etc. It will be done. Both R 2A and R 3A are preferably 1,4-butanediyl groups.

 (メタ)アクリルモノマー(A)の分子量は、440~750であることが好ましく、440~650であることがより好ましく、450~600であることがさらに好ましく、470~550であることが特に好ましい。 The molecular weight of the (meth)acrylic monomer (A) is preferably 440 to 750, more preferably 440 to 650, even more preferably 450 to 600, particularly preferably 470 to 550. .

 曲げ弾性率、曲げ強度及び靭性に優れる立体造形物を得る観点から、(メタ)アクリルモノマー(A)の含有量は、光硬化性組成物に含まれる(メタ)アクリルモノマー成分1000質量部に対し、300質量部~950質量部であることが好ましく、350質量部~900質量部であることがより好ましく、400質量部~900質量部であることがさらに好ましい。 From the viewpoint of obtaining a three-dimensional object with excellent bending elastic modulus, bending strength, and toughness, the content of the (meth)acrylic monomer (A) is determined based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition. , is preferably from 300 parts by weight to 950 parts by weight, more preferably from 350 parts by weight to 900 parts by weight, even more preferably from 400 parts by weight to 900 parts by weight.

<(メタ)アクリルモノマー(B)>
 本開示の光硬化性組成物は、1つの(メタ)アクリロイル基を有する(メタ)アクリルモノマー(B)を含む。
 (メタ)アクリルモノマー(B)を1種単独で用いてもよく、2種以上を組み合わせて用いてもよい。
<(meth)acrylic monomer (B)>
The photocurable composition of the present disclosure includes a (meth)acrylic monomer (B) having one (meth)acryloyl group.
One type of (meth)acrylic monomer (B) may be used alone, or two or more types may be used in combination.

 この1つの(メタ)アクリロイル基を有する(メタ)アクリルモノマー(B)を前述の(メタ)アクリルモノマー(A)と組み合わせることで、イソプロピルアルコールによる洗浄後も高い靭性を有する立体造形物を製造可能となる。 By combining this (meth)acrylic monomer (B) having one (meth)acryloyl group with the above-mentioned (meth)acrylic monomer (A), it is possible to produce a three-dimensional object that has high toughness even after cleaning with isopropyl alcohol. becomes.

 本開示の(メタ)アクリルモノマー(B)は、下記一般式(B-1)で表される化合物及び下記一般式(B-2)で表される化合物の少なくとも一方であることが好ましい。 The (meth)acrylic monomer (B) of the present disclosure is preferably at least one of a compound represented by the following general formula (B-1) and a compound represented by the following general formula (B-2).

 式(B-1)中、R1B1は、芳香環、ヒドロキシ基及びカルボキシ基からなる群から選択される1つ以上を有する1価の有機基であり、R2B1は、メチル基又は水素原子である。
 R1B1における前述の1価の有機基は、炭素数2~30の1価の有機基であることが好ましく、炭素数4~20の1価の有機基であることがより好ましい。
 式(B-2)中、R1B2及びR2B2はそれぞれ独立に、1価の有機基であり、R1B2及びR2B2は互いに結合して環を形成してもよく、R3B2は、メチル基又は水素原子である。
 R1B2及びR2B2における前述の1価の有機基は、炭素数2~10の1価の有機基であることが好ましく、炭素数2~5の1価の有機基であることがより好ましい。
 R1B2及びR2B2は互いに結合して環を形成している場合、環は、窒素原子と炭素原子とからなる環であってもよく、窒素原子、窒素原子以外のヘテロ原子(例えば、酸素原子)と、炭素原子とからなる環であってもよい。
 R1B2及びR2B2は互いに結合して環を形成している場合、環は、4員環~8員環であってもよく、5員環又は6員環であってもよい。
In formula (B-1), R 1B1 is a monovalent organic group having one or more selected from the group consisting of an aromatic ring, a hydroxy group, and a carboxy group, and R 2B1 is a methyl group or a hydrogen atom. be.
The aforementioned monovalent organic group in R 1B1 is preferably a monovalent organic group having 2 to 30 carbon atoms, more preferably a monovalent organic group having 4 to 20 carbon atoms.
In formula (B-2), R 1B2 and R 2B2 are each independently a monovalent organic group, R 1B2 and R 2B2 may be combined with each other to form a ring, and R 3B2 is a methyl group. Or a hydrogen atom.
The aforementioned monovalent organic group in R 1B2 and R 2B2 is preferably a monovalent organic group having 2 to 10 carbon atoms, more preferably a monovalent organic group having 2 to 5 carbon atoms.
When R 1B2 and R 2B2 are bonded to each other to form a ring, the ring may be a ring consisting of a nitrogen atom and a carbon atom, and the ring may be a ring consisting of a nitrogen atom or a heteroatom other than a nitrogen atom (for example, an oxygen atom). ) and a carbon atom.
When R 1B2 and R 2B2 are bonded to each other to form a ring, the ring may be a 4- to 8-membered ring, a 5-membered ring, or a 6-membered ring.

 本開示の(メタ)アクリルモノマー(B)は、2種以上の一般式(B-1)で表される化合物を含んでいてもよく、2種以上の一般式(B-2)で表される化合物を含んでいてもよく、1種以上の一般式(B-1)で表される化合物及び1種以上の一般式(B-2)で表される化合物を組み合わせて含んでいてもよい。 The (meth)acrylic monomer (B) of the present disclosure may contain two or more compounds represented by general formula (B-1), and may contain two or more compounds represented by general formula (B-2). It may contain a compound represented by one or more types of general formula (B-1) and one or more types of compounds represented by general formula (B-2) in combination. .

 R1B1は、芳香環を有する1価の有機基、ヒドロキシ基を有する1価の有機基又はカルボキシ基を有する1価の有機基であることが好ましい。なお、芳香環及びヒドロキシ基を有する1価の有機基、並びに、芳香環及びカルボキシ基を有する1価の有機基は、芳香環を有する1価の有機基に分類するものとする。
 R1B1がヒドロキシ基を有する1価の有機基又はカルボキシ基を有する1価の有機基であることにより、立体造形物の柔軟性が向上する傾向にある。
 芳香環を有する1価の有機基は、芳香環及びヒドロキシ基を有する1価の有機基であってもよい。
R 1B1 is preferably a monovalent organic group having an aromatic ring, a monovalent organic group having a hydroxy group, or a monovalent organic group having a carboxyl group. Incidentally, a monovalent organic group having an aromatic ring and a hydroxy group, and a monovalent organic group having an aromatic ring and a carboxyl group are classified as monovalent organic groups having an aromatic ring.
When R 1B1 is a monovalent organic group having a hydroxy group or a monovalent organic group having a carboxy group, the flexibility of the three-dimensional structure tends to improve.
The monovalent organic group having an aromatic ring may be a monovalent organic group having an aromatic ring and a hydroxy group.

 芳香環を有する1価の有機基は、以下に示す芳香環構造を有していてもよい。以下に示す芳香環構造中、*は結合位置を示す。 The monovalent organic group having an aromatic ring may have the aromatic ring structure shown below. In the aromatic ring structure shown below, * indicates a bonding position.

 (メタ)アクリルモノマー(B)の分子量は、125~300であることが好ましく、130~280であることがより好ましく、130~270であることがさらに好ましい。 The molecular weight of the (meth)acrylic monomer (B) is preferably from 125 to 300, more preferably from 130 to 280, even more preferably from 130 to 270.

 曲げ弾性率、曲げ強度及び靭性に優れる立体造形物を得る観点から、(メタ)アクリルモノマー(B)の含有量は、光硬化性組成物に含まれる(メタ)アクリルモノマー成分1000質量部に対し、50質量部~700質量部であることが好ましく、100質量部~650質量部であることがより好ましく、100質量部~600質量部であることがさらに好ましい。 From the viewpoint of obtaining a three-dimensional object with excellent bending elastic modulus, bending strength, and toughness, the content of the (meth)acrylic monomer (B) is determined based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition. , is preferably from 50 parts by weight to 700 parts by weight, more preferably from 100 parts by weight to 650 parts by weight, even more preferably from 100 parts by weight to 600 parts by weight.

 曲げ弾性率、曲げ強度及び靭性に優れる立体造形物を得る観点から、(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)の含有量の比率((メタ)アクリルモノマー(A):(メタ)アクリルモノマー(B))は、40:60~95:5であってもよく、45:55~90:10であってもよい。 From the viewpoint of obtaining a three-dimensional structure with excellent bending modulus, bending strength, and toughness, the content ratio of (meth)acrylic monomer (A) and (meth)acrylic monomer (B) ((meth)acrylic monomer (A): The (meth)acrylic monomer (B)) may have a ratio of 40:60 to 95:5, or may have a ratio of 45:55 to 90:10.

 本開示の光硬化性組成物は、(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)以外の光重合性成分(以下、「その他の光重合性成分」)を含んでいてもよい。
 その他の光重合性成分としては、エチレン性二重結合を含む化合物が挙げられる。
 エチレン性二重結合を含む化合物としては、(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)以外の(メタ)アクリルモノマー、スチレン、スチレン誘導体、(メタ)アクリロニトリル、等が挙げられる。
 以下、(メタ)アクリルモノマー(A)、(メタ)アクリルモノマー(B)及び必要に応じて用いられるその他の光重合性成分を光重合性成分ともいう。
The photocurable composition of the present disclosure may contain photopolymerizable components other than the (meth)acrylic monomer (A) and (meth)acrylic monomer (B) (hereinafter referred to as "other photopolymerizable components"). good.
Other photopolymerizable components include compounds containing ethylenic double bonds.
Examples of compounds containing ethylenic double bonds include (meth)acrylic monomers other than (meth)acrylic monomer (A) and (meth)acrylic monomer (B), styrene, styrene derivatives, (meth)acrylonitrile, etc. .
Hereinafter, the (meth)acrylic monomer (A), the (meth)acrylic monomer (B), and other photopolymerizable components used as necessary are also referred to as photopolymerizable components.

 立体造形物における機械強度の観点から、本開示の光硬化性組成物の全量に対する光重合性成分の含有量は、60質量%以上であることが好ましく、80質量%以上であることがより好ましく、90質量%以上であることがさらに好ましい。
 本開示の光硬化性組成物の全量に対する光重合性成分の含有量の上限は特に限定されず、100質量%未満であればよく、例えば、99.9質量%以下であってもよい。
From the viewpoint of mechanical strength in the three-dimensional object, the content of the photopolymerizable component with respect to the total amount of the photocurable composition of the present disclosure is preferably 60% by mass or more, and more preferably 80% by mass or more. , more preferably 90% by mass or more.
The upper limit of the content of the photopolymerizable component with respect to the total amount of the photocurable composition of the present disclosure is not particularly limited, and may be less than 100% by mass, and may be, for example, 99.9% by mass or less.

 曲げ弾性率、曲げ強度及び靭性に優れる立体造形物を得る観点から、(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)の合計含有量は、光重合性成分の全質量に対し、50質量%以上であることが好ましく、80質量%以上であることがより好ましく、90質量%以上であることがさらに好ましい。
 (メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)の合計含有量の上限は特に限定されず、光重合性成分の全質量に対して100質量%以下であればよい。
From the viewpoint of obtaining a three-dimensional object with excellent bending modulus, bending strength, and toughness, the total content of (meth)acrylic monomer (A) and (meth)acrylic monomer (B) is determined based on the total mass of the photopolymerizable component. , is preferably 50% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more.
The upper limit of the total content of (meth)acrylic monomer (A) and (meth)acrylic monomer (B) is not particularly limited, and may be 100% by mass or less based on the total mass of the photopolymerizable component.

 その他の光重合性成分である(メタ)アクリルモノマーは、一般式(C-1)で表され
る(メタ)アクリルモノマー(C)を含んでいてもよい。
The (meth)acrylic monomer that is another photopolymerizable component may include a (meth)acrylic monomer (C) represented by general formula (C-1).

 式(C-1)中、R1Cは、2価の炭化水素基であり、R2C及びR3Cは、それぞれ独立に、炭素数2又は3のアルキレン基であり、R4C及びR5Cは、それぞれ独立に、メチル基又は水素原子である。
 R1Cの好ましい構成は、前述の式(A-1)におけるR1Aの好ましい構成と同様である。
 R2C及びR3Cは、それぞれ独立に、炭素数2又は3のアルキレン基である。炭素数2又は3のアルキレン基としては、エチレン基、プロピレン基、メチルエチレン基等が挙げられる。R2C及びR3Cは、ともにエチレン基であることが好ましい。
In formula (C-1), R 1C is a divalent hydrocarbon group, R 2C and R 3C are each independently an alkylene group having 2 or 3 carbon atoms, and R 4C and R 5C are Each independently represents a methyl group or a hydrogen atom.
The preferred configuration of R 1C is the same as the preferred configuration of R 1A in formula (A-1) above.
R 2C and R 3C are each independently an alkylene group having 2 or 3 carbon atoms. Examples of the alkylene group having 2 or 3 carbon atoms include ethylene group, propylene group, and methylethylene group. Both R 2C and R 3C are preferably ethylene groups.

 その他の光重合性成分である(メタ)アクリルモノマーとしては、2つの(メタ)アクリロイル基を有し、ウレタン結合を有さない(メタ)アクリルモノマー、3つ以上の(メタ)アクリロイル基を有する(メタ)アクリルモノマー等が挙げられる。 Other (meth)acrylic monomers that are photopolymerizable components include (meth)acrylic monomers that have two (meth)acryloyl groups and no urethane bond, and (meth)acrylic monomers that have three or more (meth)acryloyl groups. Examples include (meth)acrylic monomers.

 その他の光重合性成分(好ましくは(メタ)アクリルモノマー(C))の含有量は、光重合性成分の全質量に対し、50質量%以下であることが好ましく、20質量%以下であることがより好ましく、10質量%以下であることがさらに好ましい。
 その他の光重合性成分(好ましくは(メタ)アクリルモノマー(C))の含有量の下限は特に限定されず、光重合性成分の全質量に対して0質量%以上であればよい。
The content of other photopolymerizable components (preferably (meth)acrylic monomer (C)) is preferably 50% by mass or less, and preferably 20% by mass or less based on the total mass of the photopolymerizable components. is more preferable, and even more preferably 10% by mass or less.
The lower limit of the content of other photopolymerizable components (preferably (meth)acrylic monomer (C)) is not particularly limited, and may be 0% by mass or more based on the total mass of the photopolymerizable components.

<光重合開始剤>
 本開示の光硬化性組成物は、光重合開始剤を含む。
 光重合開始剤は、光を照射することでラジカルを発生するものであれば特に限定されず、光造形の際に用いる光の波長でラジカルを発生するものであることが好ましい。
 光造形の際に用いる光の波長としては、一般的には365nm~500nmが挙げられるが、実用上好ましくは365nm~430nmであり、より好ましくは365nm~420nmである。
 光重合開始剤としては、アシルフォスフィンオキサイド系化合物、ベンゾイルぎ酸アルキル化合物、アルキルフェノン系化合物、チタノセン系化合物、オキシムエステル系化合物、ベンゾイン系化合物、アセトフェノン系化合物、ベンゾフェノン系化合物、チオキサントン系化合物、α-アシロキシムエステル系化合物、フェニルグリオキシレート系化合物、ベンジル系化合物、アゾ系化合物、ジフェニルスルフィド系化合物、有機色素系化合物、鉄-フタロシアニン系化合物、ベンゾインエーテル系化合物、アントラキノン系化合物等が挙げられる。
 光重合開始剤は、1種のみ含有していてもよいし、2種以上含有していてもよい。
<Photopolymerization initiator>
The photocurable composition of the present disclosure includes a photopolymerization initiator.
The photopolymerization initiator is not particularly limited as long as it generates radicals when irradiated with light, and is preferably one that generates radicals at the wavelength of light used during stereolithography.
The wavelength of the light used during stereolithography is generally 365 nm to 500 nm, but is practically preferably 365 nm to 430 nm, and more preferably 365 nm to 420 nm.
As photopolymerization initiators, acylphosphine oxide compounds, alkyl benzoylformates, alkylphenone compounds, titanocene compounds, oxime ester compounds, benzoin compounds, acetophenone compounds, benzophenone compounds, thioxanthone compounds, Examples include α-acyloxime ester compounds, phenylglyoxylate compounds, benzyl compounds, azo compounds, diphenyl sulfide compounds, organic dye compounds, iron-phthalocyanine compounds, benzoin ether compounds, anthraquinone compounds, etc. It will be done.
The photopolymerization initiator may contain only one type, or may contain two or more types.

 光重合開始剤としては、反応性の観点から、アシルフォスフィンオキサイド系化合物及びアルキルフェノン系化合物がより好ましく、光重合開始剤としては、1種以上のアシルフォスフィンオキサイド系化合物を用いること、又は、1種以上のアシルフォスフィンオキサイド系化合物及び1種以上のアルキルフェノン系化合物を組み合わせて用いることがより好ましい。 As the photopolymerization initiator, from the viewpoint of reactivity, acylphosphine oxide compounds and alkylphenone compounds are more preferable, and as the photopolymerization initiator, one or more acylphosphine oxide compounds may be used, or It is more preferable to use a combination of one or more acylphosphine oxide compounds and one or more alkylphenone compounds.

 アシルフォスフィンオキサイド系化合物としては、2,4,6-トリメチルベンゾイルジフェニルフォスフィンオキサイド、2,6-ジメトキシベンゾイルジフェニルフォスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド等が挙げられる。 Examples of acylphosphine oxide compounds include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,6-dimethoxybenzoyldiphenylphosphine oxide, and bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide. can be mentioned.

 アルキルフェノン系化合物としては、例えば、1-ヒドロキシ-シクロヘキシル-フェニル-ケトンが挙げられる。 Examples of the alkylphenone compounds include 1-hydroxy-cyclohexyl-phenyl-ketone.

 本開示の光硬化性組成物中における光重合開始剤の合計含有量は、光硬化性組成物の全量に対し、0.1質量%~10質量%であることが好ましく、0.3質量%~8質量%であることがより好ましく、0.5質量%~5質量%であることがさらに好ましい。 The total content of photopolymerization initiators in the photocurable composition of the present disclosure is preferably 0.1% by mass to 10% by mass, and 0.3% by mass based on the total amount of the photocurable composition. It is more preferably from 8% by weight, and even more preferably from 0.5% to 5% by weight.

<その他の成分>
 本開示の光硬化性組成物は、必要に応じて、上述した成分以外のその他の成分を1種類以上含有していてもよい。
 光硬化性組成物が、その他の成分を含む場合、(メタ)アクリルモノマー(A)、(メタ)アクリルモノマー(B)及び光重合開始剤の合計質量は、光硬化性組成物の全量に対し、30質量%以上であることが好ましく、50質量%以上であることがより好ましく、70質量%以上であることがさらに好ましく、80質量%以上であることがさらに好ましく、90質量%以上であることがさらに好ましい。
<Other ingredients>
The photocurable composition of the present disclosure may contain one or more types of components other than the above-mentioned components, if necessary.
When the photocurable composition contains other components, the total mass of the (meth)acrylic monomer (A), (meth)acrylic monomer (B), and photopolymerization initiator is based on the total amount of the photocurable composition. , preferably 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, even more preferably 80% by mass or more, and even more preferably 90% by mass or more. It is even more preferable.

 その他の成分としては、例えば、(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)以外のモノマー(例えば、前述の(メタ)アクリルモノマー(C))が挙げられる。
 光硬化性組成物が、その他の成分として(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)以外のモノマーを含む場合、その他の成分としてのモノマーの含有量は、(メタ)アクリルモノマー(A)及び(メタ)アクリルモノマー(B)の質量の合計に対して50質量%以下であることが好ましく、30質量%以下であることがより好ましく、20質量%以下であることがさらに好ましく、10質量%以下であることが特に好ましい。
Examples of other components include monomers other than the (meth)acrylic monomer (A) and (meth)acrylic monomer (B) (for example, the above-mentioned (meth)acrylic monomer (C)).
When the photocurable composition contains monomers other than (meth)acrylic monomer (A) and (meth)acrylic monomer (B) as other components, the content of the monomers as other components is It is preferably 50% by mass or less, more preferably 30% by mass or less, and further preferably 20% by mass or less based on the total mass of monomer (A) and (meth)acrylic monomer (B). The content is preferably 10% by mass or less, particularly preferably 10% by mass or less.

 その他の成分としては、例えば、色材、シランカップリング剤(例えば3-アクリロキシプロピルトリメトキシシラン)等のカップリング剤、ゴム剤、イオントラップ剤、イオン交換剤、レベリング剤、可塑剤、消泡剤等の添加剤、熱重合開始剤等も挙げられる。
 本開示の光硬化性組成物が熱重合開始剤を含む場合には、光硬化と熱硬化との併用が可能となる。熱重合開始剤としては、例えば、熱ラジカル発生剤、アミン化合物などが挙げられる。
Other ingredients include, for example, colorants, coupling agents such as silane coupling agents (for example, 3-acryloxypropyltrimethoxysilane), rubber agents, ion trapping agents, ion exchange agents, leveling agents, plasticizers, and erasers. Additives such as foaming agents, thermal polymerization initiators, etc. may also be mentioned.
When the photocurable composition of the present disclosure contains a thermal polymerization initiator, photocuring and thermal curing can be used together. Examples of the thermal polymerization initiator include thermal radical generators and amine compounds.

 その他の成分としては、無機フィラーも挙げられる。
 しかし、硬化物の造形精度をより向上させる観点から、本開示の光硬化性組成物は、無機フィラー(例えば、シリカ、バリウムボロシリケートガラス、等。以下同じ。)を含有しないか、又は、無機フィラーを含む場合には、光硬化性組成物の全量に対する無機フィラーの含有量が60質量%以下(より好ましくは40質量%以下、さらに好ましくは20質量%以下、特に好ましくは10質量%以下)であることが好ましい。
Other components include inorganic fillers.
However, from the viewpoint of further improving the modeling precision of the cured product, the photocurable composition of the present disclosure does not contain an inorganic filler (for example, silica, barium borosilicate glass, etc.; the same applies hereinafter), or When a filler is included, the content of the inorganic filler is 60% by mass or less (more preferably 40% by mass or less, still more preferably 20% by mass or less, particularly preferably 10% by mass or less) based on the total amount of the photocurable composition. It is preferable that

 本開示の光硬化性組成物の調製方法は特に制限されない。
 本開示の光硬化性組成物の調製方法としては、例えば、(メタ)アクリルモノマー(A)、(メタ)アクリルモノマー(B)、光重合開始剤及び必要に応じてその他の成分を混合する方法が挙げられる。
 各成分を混合する手段は特に限定されず、例えば、超音波による溶解、双腕式撹拌機、ロール混練機、2軸押出機、ボールミル混練機、及び遊星式撹拌機等の手段が含まれる。
 本実施形態の光硬化性組成物は、各成分を混合した後、フィルタでろ過して不純物を取り除き、さらに真空脱泡処理を施すことによって調製してもよい。
The method for preparing the photocurable composition of the present disclosure is not particularly limited.
A method for preparing the photocurable composition of the present disclosure includes, for example, a method of mixing a (meth)acrylic monomer (A), a (meth)acrylic monomer (B), a photopolymerization initiator, and other components as necessary. can be mentioned.
The means for mixing each component is not particularly limited, and includes means such as ultrasonic dissolution, a double-arm stirrer, a roll kneader, a twin-screw extruder, a ball mill kneader, and a planetary stirrer.
The photocurable composition of this embodiment may be prepared by mixing each component, filtering the mixture through a filter to remove impurities, and further performing a vacuum defoaming treatment.

<光硬化性組成物の好ましい粘度>
 本開示の光硬化性組成物は、E型粘度計により25℃及び50rpmの条件で測定される粘度(以下、単に「粘度」ともいう)が、5mPa・s~6000mPa・sであることが好ましい。
 ここで、rpmは、revolutions per minute(回転毎分)を意味する。
 粘度が5mPa・s~6000mPa・sである場合には、硬化物(特に、光造形物)を製造する際の光硬化性組成物の取り扱い性に優れる。
 粘度は、10mPa・s~5000mPa・sであることがより好ましく、20mPa・s~5000mPa・sであることがさらに好ましく、100mPa・s~4500mPa・sであることがさらに好ましい。
<Preferred viscosity of photocurable composition>
The photocurable composition of the present disclosure preferably has a viscosity (hereinafter also simply referred to as "viscosity") measured by an E-type viscometer at 25° C. and 50 rpm of 5 mPa·s to 6000 mPa·s. .
Here, rpm means revolutions per minute.
When the viscosity is from 5 mPa·s to 6000 mPa·s, the photocurable composition has excellent handling properties when producing a cured product (particularly a stereolithographic product).
The viscosity is more preferably 10 mPa·s to 5000 mPa·s, even more preferably 20 mPa·s to 5000 mPa·s, even more preferably 100 mPa·s to 4500 mPa·s.

 本開示の光硬化性組成物では、当該光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A1を形成し、前記硬化層A1を厚み方向に積層させることにより、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の造形物A1を形成し、前記造形物A1に対し、波長365nmの紫外線を照射量10J/cm照射することにより、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の試験片A1を作製した場合に、前記試験片A1の曲げ強度が50Mpa以上であり、曲げ弾性率が1500Mpa以上であることが好ましい。 In the photocurable composition of the present disclosure, a cured layer A1 having a thickness of 50 μm is formed by irradiating the photocurable composition with visible light having a wavelength of 405 nm at an irradiation amount of 11 mJ/cm 2 . By laminating in the thickness direction, a rectangular plate-shaped object A1 with a length of 64 mm, a width of 10 mm, and a thickness of 3.3 mm is formed, and the object A1 is irradiated with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/ cm2. By doing so, when a rectangular plate-shaped test piece A1 having a length of 64 mm, a width of 10 mm, and a thickness of 3.3 mm is produced, the bending strength of the test piece A1 is 50 Mpa or more and the bending elastic modulus is 1500 Mpa or more. It is preferable.

 本開示の光硬化性組成物では、当該光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A2を形成し、前記硬化層A2を厚み方向に積層させることにより、長さ39mm、幅8mm、厚み4mmの矩形板形状の造形物A2を形成し、前記造形物A2に対し、波長365nmの紫外線を照射量10J/cm照射することにより、長さ39mm、幅8mm、厚み4mmの矩形板形状の試験片A2を作製した場合に、前記試験片A2の全破壊仕事が500J/m以上であることが好ましい。 In the photocurable composition of the present disclosure, a cured layer A2 having a thickness of 50 μm is formed by irradiating the photocurable composition with visible light having a wavelength of 405 nm at an irradiation amount of 11 mJ/cm 2 . By laminating in the thickness direction, a rectangular plate-shaped object A2 having a length of 39 mm, a width of 8 mm, and a thickness of 4 mm is formed, and the object A2 is irradiated with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/cm2 . When a rectangular plate-shaped test piece A2 having a length of 39 mm, a width of 8 mm, and a thickness of 4 mm is prepared, the total destructive work of the test piece A2 is preferably 500 J/m 2 or more.

 試験片A1の曲げ強度の上限は特に限定されず、例えば、90MPa以下であってもよい。
 試験片A1の曲げ弾性率の上限は特に限定されず、例えば、3000MPa以下であってもよい。
 試験片A2の全破壊仕事の上限は特に限定されず、2000J/m以下であってもよい。
The upper limit of the bending strength of the test piece A1 is not particularly limited, and may be, for example, 90 MPa or less.
The upper limit of the flexural modulus of the test piece A1 is not particularly limited, and may be, for example, 3000 MPa or less.
The upper limit of the total destructive work of test piece A2 is not particularly limited, and may be 2000 J/m 2 or less.

 IPAを用いた洗浄を行った試験片A1について、試験片A1の曲げ強度及び試験片A1の曲げ弾性率は、前述の数値条件を満たしてもよい。
 IPAを用いた洗浄を行った試験片A2について、試験片A2の全破壊仕事は、前述の数値条件を満たしてもよい。
 IPAを用いた洗浄方法としては、例えば、後述の実施例に記載の方法が挙げられる。
Regarding the test piece A1 that has been cleaned using IPA, the bending strength of the test piece A1 and the bending elastic modulus of the test piece A1 may satisfy the above-mentioned numerical conditions.
Regarding the test piece A2 that has been cleaned using IPA, the total destructive work of the test piece A2 may satisfy the above-mentioned numerical conditions.
Examples of the cleaning method using IPA include the method described in Examples below.

 本開示の光硬化性組成物から得られる試験片A1が前述の曲げ強度及び曲げ弾性率の条件を満たすことにより、機械的強度に優れる口腔内に装着される器具が得られる傾向にある。
 本開示の光硬化性組成物から得られる試験片A2が前述の全破壊仕事の条件を満たすことにより、靭性に優れる口腔内に装着される器具が得られる傾向にある。
When the test piece A1 obtained from the photocurable composition of the present disclosure satisfies the above-mentioned conditions of bending strength and bending elastic modulus, an appliance to be worn in the oral cavity with excellent mechanical strength tends to be obtained.
When the test piece A2 obtained from the photocurable composition of the present disclosure satisfies the above-mentioned total work of failure condition, an appliance that is worn in the oral cavity and has excellent toughness tends to be obtained.

〔立体造形物〕
 本開示の立体造形物は、本開示の光硬化性組成物の硬化物を含む。
 このため、本開示の立体造形物は、イソプロピルアルコールによる洗浄後も高い靭性を有する。
 本開示の立体造形物は、光造形による硬化物(即ち、光造形物)を含むことが好ましい。
 硬化物(例えば光造形物)を製造する方法については、前述したとおりである。
[Three-dimensional object]
The three-dimensional structure of the present disclosure includes a cured product of the photocurable composition of the present disclosure.
Therefore, the three-dimensional structure of the present disclosure has high toughness even after cleaning with isopropyl alcohol.
It is preferable that the three-dimensional shaped article of the present disclosure includes a cured product obtained by stereolithography (i.e., a stereolithographic article).
The method for producing a cured product (for example, a stereolithographic product) is as described above.

〔口腔内に装着される器具〕
 本開示の口腔内に装着される器具は、上述した本開示の立体造形物を含む。
 このため、本開示の口腔内に装着される器具は、イソプロピルアルコールによる洗浄後も高い靭性を有する。
 口腔内に装着される器具の具体例は前述したとおりであり、例えば、デンチャー、スプリント等が挙げられる。
[Appliances installed in the oral cavity]
The intraoral appliance of the present disclosure includes the three-dimensional structure of the present disclosure described above.
Therefore, the intraoral appliance of the present disclosure has high toughness even after cleaning with isopropyl alcohol.
Specific examples of appliances to be installed in the oral cavity are as described above, and include, for example, dentures, splints, and the like.

 以下、本開示の実施例を示すが、本開示は以下の実施例には限定されない。 Examples of the present disclosure will be shown below, but the present disclosure is not limited to the following examples.

〔実施例1~19、比較例1~3〕
<光硬化性組成物の調製>
 下記表1~表4に示す各成分を混合し、光硬化性組成物を得た。
[Examples 1 to 19, Comparative Examples 1 to 3]
<Preparation of photocurable composition>
The components shown in Tables 1 to 4 below were mixed to obtain a photocurable composition.

<測定及び評価>
 得られた光硬化性組成物を用い、以下の測定及び評価を行った。結果を表1~表4に示す。
<Measurement and evaluation>
The following measurements and evaluations were performed using the obtained photocurable composition. The results are shown in Tables 1 to 4.

(IPA洗浄方法)
 3Dプリンター(Kulzer社、Cara Print4.0)を用い、得られた光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A1を形成し、前記硬化層A1を厚み方向に積層させることにより、長さ64mm、幅10mm、厚み3.3mmの大きさに造形し、造形物A1を得た。得られた造形物A1をイソプロピルアルコール(IPA)に浸漬し、出力60Wの超音波洗浄機を用いて5分間洗浄した。洗浄した造形物A1をエアーブローにて乾燥させた後、上記造形物A1に対し、波長365nmの紫外線を照射量10J/cmにて照射する条件の光造形により、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の試験片A1を得た。
 同様に、3Dプリンター(Kulzer社、Cara Print4.0)を用い、光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A2を形成し、長さ39mm、幅8mm、厚み4mmの大きさに造形し、造形物A2を得た。得られた造形物A2をイソプロピルアルコールに浸漬し、出力60Wの超音波洗浄機を用いて5分間洗浄した。洗浄した造形物A2をエアーブローにて乾燥させた後、上記造形物A2に対し、波長365nmの紫外線を照射量10J/cmにて照射する条件の光造形により、長さ39mm、幅8mm、厚み4mmの矩形板形状の試験片A2を得た。
 IPA洗浄の無い試験片は、前述のイソプロピルアルコール浸漬工程を経ずに、波長365nmの紫外線を照射を行い、試験片A1、試験片A2をそれぞれ得た。
 なお、上記のIPAを用いた洗浄方法は一例であり、IPAを用いた洗浄方法は実施例に記載の方法に限定されない。
 また、各実施例1~3及び各比較例1~3について、IPA洗浄有り(実施例1B~実施例3B、比較例1B~比較例3B)とIPA洗浄無し(実施例1A~実施例3A、比較例1A~比較例3A)との比較を表1~表4に示す。
 実施例4~19については、IPA洗浄有り(実施例4B~実施例19B)のみを示す。
(IPA cleaning method)
Using a 3D printer (Kulzer, Cara Print 4.0), the obtained photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A1 with a thickness of 50 μm. By laminating the cured layers A1 in the thickness direction, a model having a length of 64 mm, a width of 10 mm, and a thickness of 3.3 mm was obtained to obtain a model A1. The obtained model A1 was immersed in isopropyl alcohol (IPA) and washed for 5 minutes using an ultrasonic cleaner with an output of 60 W. After drying the cleaned model A1 with air blow, the model A1 was subjected to stereolithography under the conditions of irradiating ultraviolet rays with a wavelength of 365 nm at an irradiation amount of 10 J/cm 2 to a length of 64 mm, a width of 10 mm, A rectangular plate-shaped test piece A1 with a thickness of 3.3 mm was obtained.
Similarly, using a 3D printer (Kulzer, Cara Print 4.0), the photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A2 with a thickness of 50 μm. , the length was 39 mm, the width was 8 mm, and the thickness was 4 mm to obtain a model A2. The obtained model A2 was immersed in isopropyl alcohol and washed for 5 minutes using an ultrasonic cleaner with an output of 60 W. After drying the cleaned model A2 with air blow, the model A2 was subjected to stereolithography under the conditions of irradiating ultraviolet rays with a wavelength of 365 nm at an irradiation amount of 10 J/cm 2 to a length of 39 mm, a width of 8 mm, A rectangular plate-shaped test piece A2 with a thickness of 4 mm was obtained.
The test pieces that were not washed with IPA were irradiated with ultraviolet rays with a wavelength of 365 nm without going through the above-mentioned isopropyl alcohol immersion step to obtain test pieces A1 and A2, respectively.
Note that the above-mentioned cleaning method using IPA is an example, and the cleaning method using IPA is not limited to the method described in the Examples.
In addition, for each of Examples 1 to 3 and each of Comparative Examples 1 to 3, with IPA cleaning (Example 1B to Example 3B, Comparative Example 1B to Comparative Example 3B) and without IPA cleaning (Example 1A to Example 3A, Comparisons with Comparative Examples 1A to 3A) are shown in Tables 1 to 4.
For Examples 4 to 19, only those with IPA washing (Example 4B to Example 19B) are shown.

(光硬化性組成物の粘度)
 光硬化性組成物の粘度を、E型粘度計により、25℃、50rpmの条件で測定した。
(Viscosity of photocurable composition)
The viscosity of the photocurable composition was measured using an E-type viscometer at 25° C. and 50 rpm.

(光造形物の曲げ強度及び曲げ弾性率)
 得られた試験片A1(以下「試験片」という)を、37±1℃の恒温水槽にて50±2時間保管した。
 その後、試験片を恒温水槽から取り出し、取り出した試験片の曲げ強度及び曲げ弾性率を、それぞれ、ISO20795-1:2008に準拠して測定した。これらの測定は、引張り試験装置((株)インテスコ製)を用い、引張り速度5±1mm/分の条件で行った。
(Bending strength and bending elastic modulus of stereofabricated object)
The obtained test piece A1 (hereinafter referred to as "test piece") was stored in a constant temperature water bath at 37±1° C. for 50±2 hours.
Thereafter, the test piece was taken out from the constant temperature water bath, and the flexural strength and flexural modulus of the taken out test piece were measured in accordance with ISO20795-1:2008. These measurements were performed using a tensile testing device (manufactured by Intesco Co., Ltd.) at a tensile speed of 5±1 mm/min.

(曲げ試験による破壊靱性試験での全破壊仕事)
 得られた試験片A2(以下「試験片」という)を、ISO20795-1:2008に準拠して、ノッチ加工を施し、37±1℃の恒温水槽にて7日間±2時間保管した。
 その後、試験片を恒温水槽から取り出し、取り出した試験片について、ISO20795-1:2008に準拠して、曲げ試験による破壊靱性試験を行い、全破壊仕事(J/m)を測定した。曲げ試験による破壊靱性試験(即ち、全破壊仕事の測定)は、引張り試験装置((株)インテスコ製)を用い、押込み速度1.0±0.2mm/分の条件で行った。
(Total fracture work in fracture toughness test by bending test)
The obtained test piece A2 (hereinafter referred to as "test piece") was notched in accordance with ISO20795-1:2008 and stored in a constant temperature water bath at 37±1° C. for 7 days±2 hours.
Thereafter, the test piece was taken out from the constant temperature water bath, and the taken out test piece was subjected to a fracture toughness test using a bending test in accordance with ISO20795-1:2008, and the total work of fracture (J/m 2 ) was measured. The fracture toughness test (i.e., measurement of total fracture work) by bending test was performed using a tensile testing device (manufactured by Intesco Corporation) at an indentation speed of 1.0±0.2 mm/min.

 表1~表4中、各実施例及び各比較例における「組成」欄の数字は、質量部を意味し、空欄は、該当する成分を含有しないことを意味する。 In Tables 1 to 4, the numbers in the "Composition" column in each Example and Comparative Example mean parts by mass, and a blank column means that the corresponding component is not contained.

<(メタ)アクリルモノマー(A)>
 表1~表4中、2つのウレタン結合と、2つの(メタ)アクリロイル基とを有し、当該2つの(メタ)アクリロイル基の各々は、前記2つのウレタン結合の各々に対して、酸素原子又は窒素原子が結合した炭素数4~10のアルキレン基を介して連結されている(メタ)アクリルモノマー(A)に分類される化合物は、具体的には下記UDA1~4である。
<(meth)acrylic monomer (A)>
In Tables 1 to 4, it has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups has an oxygen atom for each of the two urethane bonds. The compounds classified as (meth)acrylic monomers (A) that are linked via an alkylene group having 4 to 10 carbon atoms to which a nitrogen atom is bonded are specifically the following UDA1 to 4.

 UDA1:製造例1にて製造した化合物
 UDA2:製造例2にて製造した化合物
 UDA3:製造例3にて製造した化合物
 UDA4:製造例4にて製造した化合物
UDA1: Compound produced in Production Example 1 UDA2: Compound produced in Production Example 2 UDA3: Compound produced in Production Example 3 UDA4: Compound produced in Production Example 4

<(メタ)アクリルモノマー(B)>
 表1~表4中、1つの(メタ)アクリロイル基を有する(メタ)アクリルモノマー(B)に分類される化合物は、具体的には下記の化合物である。
<(meth)acrylic monomer (B)>
In Tables 1 to 4, the compounds classified as (meth)acrylic monomers (B) having one (meth)acryloyl group are specifically the following compounds.

 BZA:ベンジルアクリレート、大阪有機化学工業製
 PO-A:フェノキシエチルアクリレート、共栄社化学製
 4-HBA:4-ヒドロキシブチルアクリレート、大阪有機化学製
 POB-A:m-フェノキシベンジルアクリレート、共栄社化学製
 A-LEN-10:エトキシ化-o-フェニルフェノールアクリレート、新中村化学工業製
 ACMO:4-アクリロイルモルホリン、KJケミカルズ製
 M5700:2-ヒドロキシ-3-フェノキシプロピルアクリレート、東亞合成製
 HOMS:2-メタクリロイルオキシエチルコハク酸、共栄社化学製
 HEMA:2-ヒドロキシエチルアクリレート、共栄社化学製
 PO:フェノキシエチルメタクリレート、共栄社化学製
BZA: Benzyl acrylate, manufactured by Osaka Organic Chemical Industry PO-A: Phenoxyethyl acrylate, manufactured by Kyoeisha Chemical Co., Ltd. 4-HBA: 4-Hydroxybutyl acrylate, manufactured by Osaka Organic Chemical Industry Co., Ltd. POB-A: m-phenoxybenzyl acrylate, manufactured by Kyoeisha Chemical Company A- LEN-10: Ethoxylated-o-phenylphenol acrylate, manufactured by Shin Nakamura Chemical Industries, Ltd. ACMO: 4-acryloylmorpholine, manufactured by KJ Chemicals M5700: 2-hydroxy-3-phenoxypropyl acrylate, manufactured by Toagosei HOMS: 2-methacryloyloxyethyl Succinic acid, manufactured by Kyoeisha Chemical HEMA: 2-hydroxyethyl acrylate, manufactured by Kyoeisha Chemical PO: Phenoxyethyl methacrylate, manufactured by Kyoeisha Chemical

<(メタ)アクリルモノマー(C)>
 表1~表4中、前述の一般式(C-1)で表される(メタ)アクリルモノマー(C)に分類される化合物は、具体的には下記UDA5~7である。
<(meth)acrylic monomer (C)>
In Tables 1 to 4, the compounds classified as (meth)acrylic monomers (C) represented by the above-mentioned general formula (C-1) are specifically the following UDA5 to 7.

 UDA5:製造例5にて製造した化合物
 UDA6:製造例6にて製造した化合物
 UDA7:製造例7にて製造した化合物
UDA5: Compound produced in Production Example 5 UDA6: Compound produced in Production Example 6 UDA7: Compound produced in Production Example 7

<光重合開始剤>
 表1~表4中、光重合開始剤に分類される化合物は、具体的には下記光重合開始剤1~4である。
<Photopolymerization initiator>
In Tables 1 to 4, the compounds classified as photoinitiators are specifically the following photoinitiators 1 to 4.

 Omnirad 819:アシルフォスフィンオキサイド系化合物(IGM Resins B.V.社製)
 Omnirad 184:アルキルフェノン系化合物(IGM Resins B.V.社製)
 Omnirad TPO:アシルフォスフィンオキサイド系化合物(IGM Resins B.V.社製)
Omnirad 819: Acylphosphine oxide compound (manufactured by IGM Resins B.V.)
Omnirad 184: Alkylphenone compound (manufactured by IGM Resins B.V.)
Omnirad TPO: Acylphosphine oxide compound (manufactured by IGM Resins B.V.)

 以下に製造例1~7について説明する。
 なお、下記製造例における略号の説明を以下に示す。
 HEA:2-ヒドロキシエチルアクリレート
 2-HPA:2-ヒドロキシプロピルアクリレート
 4-HBA:4-ヒドロキシブチルアクリレート
 DBTDL:ジラウリン酸ジブチルすず
 MEHQ:4-メトキシフェノール
 TMXDI:1,3-テトラメチルキシリレンジイソシアネート
 XDI:m-キシリレンジイソシアネート
 NBDI:ノルボルナン-2,6-ジイルビス(メチレン)ジイソシアナート
 H6XDI:1,3-ビス(イソシアナトメチル)シクロヘキサン
Production Examples 1 to 7 will be explained below.
In addition, explanations of abbreviations in the following production examples are shown below.
HEA: 2-hydroxyethyl acrylate 2-HPA: 2-hydroxypropyl acrylate 4-HBA: 4-hydroxybutyl acrylate DBTDL: dibutyltin dilaurate MEHQ: 4-methoxyphenol TMXDI: 1,3-tetramethylxylylene diisocyanate XDI: m-xylylene diisocyanate NBDI: norbornane-2,6-diylbis(methylene) diisocyanate H6XDI: 1,3-bis(isocyanatomethyl)cyclohexane

(製造例1:UDA1の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、4-HBA288g(2.00モル)、DBTDL 0.48g(4-HBAとXDIの合計質量に対して0.1質量%)、及びMEHQ 0.24g(4-HBAとXDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に昇温した。続いて、XDI 188g(1.00モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA1)445gを得た。65℃における粘度は430mPa・sであった。
(Production example 1: Production of UDA1)
In a 1 liter 4-necked flask equipped with a sufficiently dried stirring blade and a thermometer, 288 g (2.00 mol) of 4-HBA and 0.48 g (0.4 g of DBTDL based on the total mass of 4-HBA and XDI) were placed. .1% by mass) and 0.24 g of MEHQ (0.05% by mass based on the total mass of 4-HBA and XDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 188 g (1.00 mol) of XDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 445 g of urethane acrylate (UDA1) was obtained. The viscosity at 65°C was 430 mPa·s.

(製造例2:UDA2の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、4-HBA 288g(2.00モル)、DBTDL 0.48g(4-HBAとTMXDIの合計質量に対して0.1質量%)、及びMEHQ 0.24g(4-HBAとTMXDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に昇温した。続いて、TMXDI 244g(1.00モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA2)510gを得た。65℃における粘度は1600mPa・sであった。
(Production example 2: Production of UDA2)
In a 1 liter 4-necked flask equipped with a sufficiently dried stirring blade and a thermometer, 288 g (2.00 mol) of 4-HBA and 0.48 g of DBTDL (based on the total mass of 4-HBA and TMXDI) were added. 0.1% by mass) and 0.24 g of MEHQ (0.05% by mass based on the total mass of 4-HBA and TMXDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 244 g (1.00 mol) of TMXDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 510 g of urethane acrylate (UDA2) was obtained. The viscosity at 65°C was 1600 mPa·s.

(製造例3:UDA3の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、4-HBA 390g(2.70モル)、DBTDL 0.67g(4-HBAとNBDIの合計質量に対して0.1質量%)、及びMEHQ0.34g(4-HBAとNBDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に昇温した。続いて、NBDI 278g(1.35モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA3)630gを得た。65℃における粘度は360mPa・sであった。
(Production example 3: Production of UDA3)
In a 1 liter 4-necked flask equipped with a sufficiently dried stirring blade and a thermometer, 390 g (2.70 mol) of 4-HBA and 0.67 g of DBTDL (based on the total mass of 4-HBA and NBDI) were added. 0.1% by mass) and 0.34g of MEHQ (0.05% by mass based on the total mass of 4-HBA and NBDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 278 g (1.35 mol) of NBDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 630 g of urethane acrylate (UDA3) was obtained. The viscosity at 65°C was 360 mPa·s.

(製造例4:UDA4の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、4-HBA 288g(2.00モル)、DBTDL 0.48g(4-HBAとH6XDIの合計質量に対して0.1質量%)、及びMEHQ 0.24g(4-HBAとH6XDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に
昇温した。続いて、H6XDI 194g(1.00モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA4)450gを得た。65℃における粘度は340mPa・sであった。
(Production example 4: Production of UDA4)
In a 1 liter 4-necked flask equipped with a sufficiently dried stirring blade and a thermometer, 288 g (2.00 mol) of 4-HBA and 0.48 g of DBTDL (based on the total mass of 4-HBA and H6XDI) were added. 0.1% by mass) and 0.24 g of MEHQ (0.05% by mass based on the total mass of 4-HBA and H6XDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 194 g (1.00 mol) of H6XDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 450 g of urethane acrylate (UDA4) was obtained. The viscosity at 65°C was 340 mPa·s.

(製造例5:UDA5の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、HEA 232g(2.00モル)、DBTDL 0.48g(HEAとTMXDIの合計質量に対して0.1質量%)、及びMEHQ 0.24g(HEAとTMXDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に昇温した。続いて、TMXDI 244g(1.00モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA5)455gを得た。65℃における粘度は2200mPa・sであった。
(Production example 5: Production of UDA5)
In a 1 liter 4-necked flask equipped with a sufficiently dried stirring blade and a thermometer, 232 g (2.00 mol) of HEA and 0.48 g of DBTDL (0.1 mass relative to the total mass of HEA and TMXDI) were placed. %) and 0.24 g of MEHQ (0.05% by mass based on the total mass of HEA and TMXDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 244 g (1.00 mol) of TMXDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 455 g of urethane acrylate (UDA5) was obtained. The viscosity at 65°C was 2200 mPa·s.

(製造例6:UDA6の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、2HPA 418g(3.21モル)、DBTDL 0.72g(2-HPAとXDIの合計質量に対して0.1質量%)、及びMEHQ0.36g(2-HPAとXDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に昇温した。続いて、XDI 303g(1.61モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA7)690gを得た。65℃における粘度は570mPa・sであった。
(Production example 6: Production of UDA6)
In a 1 liter 4-necked flask equipped with a sufficiently dried stirring blade and a thermometer, 418 g (3.21 mol) of 2HPA and 0.72 g (0.72 g of DBTDL based on the total mass of 2-HPA and XDI) were placed. 1% by mass) and 0.36 g of MEHQ (0.05% by mass based on the total mass of 2-HPA and XDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 303 g (1.61 mol) of XDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 690 g of urethane acrylate (UDA7) were obtained. The viscosity at 65°C was 570 mPa·s.

(製造例7:UDA7の製造)
 十分に乾燥させた撹拌羽根、及び温度計を備えた1リットル4ツ口フラスコ内に、HEA 372g(3.20モル)、DBTDL 0.70g(HEAとNBDIの合計質量に対して0.1質量%)、及びMEHQ 0.35g(HEAとNBDIの合計質量に対して0.05質量%)を添加し、均一となるまで撹拌した後、60℃に昇温した。続いて、NBDI 330g(1.60モル)を1時間かけて滴下した。滴下中に反応熱により内温が上昇したので、80℃以下となるように滴下量をコントロールした。全量滴下後反応温度を80℃に保って、10時間反応を行った。この際、HPLC分析で反応の進行を追跡して、反応の終点を確認した。反応器から生成物を排出することにより、ウレタンアクリレート(UDA7)670gを得た。65℃における粘度は930mPa・sであった。
(Production example 7: Production of UDA7)
In a 1 liter 4-neck flask equipped with a sufficiently dried stirring blade and a thermometer, 372 g (3.20 mol) of HEA and 0.70 g of DBTDL (0.1 mass relative to the total mass of HEA and NBDI) %) and 0.35 g of MEHQ (0.05% by mass based on the total mass of HEA and NBDI) were added, stirred until homogeneous, and then heated to 60°C. Subsequently, 330 g (1.60 mol) of NBDI was added dropwise over 1 hour. During the dropping, the internal temperature rose due to the heat of reaction, so the amount of dropping was controlled to keep it below 80°C. After dropping the entire amount, the reaction temperature was maintained at 80°C and the reaction was carried out for 10 hours. At this time, the progress of the reaction was followed by HPLC analysis to confirm the end point of the reaction. By discharging the product from the reactor, 670 g of urethane acrylate (UDA7) was obtained. The viscosity at 65°C was 930 mPa·s.

 表1に示すように、各実施例1~3の光硬化性組成物を用いることでIPA洗浄前後での曲げ試験による破壊靱性試験での全破壊仕事の変化が特に見られなかった。
 一方、表4に示すように、各比較例1~3の光硬化性組成物を用いた場合、IPA洗浄後にて曲げ試験による破壊靱性試験での全破壊仕事の大きな減少が確認された。
 以上の結果から、各実施例1~3の光硬化性組成物を用いることでイソプロピルアルコールによる洗浄後も高い靭性を有する立体造形物を得ることができた。
 各実施例4~19では、IPA洗浄後において、各実施例1~3の光硬化性組成物を用
いた場合と同程度の曲げ試験による破壊靱性試験での全破壊仕事の値が得られた。さらに、IPA洗浄後において、各比較例1~3の光硬化性組成物を用いた場合の曲げ試験による破壊靱性試験での全破壊仕事の値よりも非常に大きい値であった。したがって、各実施例4~19の光硬化性組成物を用いることでイソプロピルアルコールによる洗浄後も高い靭性を有する立体造形物を得ることができた。
As shown in Table 1, by using the photocurable compositions of Examples 1 to 3, no particular change in total fracture work was observed in the fracture toughness test by bending test before and after IPA cleaning.
On the other hand, as shown in Table 4, when the photocurable compositions of Comparative Examples 1 to 3 were used, it was confirmed that the total fracture work was significantly reduced in the fracture toughness test by bending test after IPA cleaning.
From the above results, by using the photocurable compositions of Examples 1 to 3, it was possible to obtain three-dimensional objects that had high toughness even after cleaning with isopropyl alcohol.
In each of Examples 4 to 19, after IPA cleaning, the value of total fracture work in the fracture toughness test by bending test was obtained which was comparable to that when using the photocurable composition of each of Examples 1 to 3. . Furthermore, after IPA cleaning, the total work of fracture was much larger than the value of the total work of fracture in the fracture toughness test by bending test when the photocurable compositions of Comparative Examples 1 to 3 were used. Therefore, by using the photocurable compositions of Examples 4 to 19, it was possible to obtain three-dimensional objects that had high toughness even after cleaning with isopropyl alcohol.

 2022年3月29日に出願された日本国特許出願2022-054222の開示は、その全体が参照により本明細書に取り込まれる。
 本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
The disclosure of Japanese Patent Application No. 2022-054222 filed on March 29, 2022 is incorporated herein by reference in its entirety.
All documents, patent applications, and technical standards mentioned herein are incorporated by reference to the same extent as if each individual document, patent application, and technical standard was specifically and individually indicated to be incorporated by reference. Incorporated herein by reference.

Claims (15)

 2つのウレタン結合と、2つの(メタ)アクリロイル基とを有し、当該2つの(メタ)アクリロイル基の各々は、前記2つのウレタン結合の各々に対して、酸素原子又は窒素原子が結合した炭素数4~10のアルキレン基を介して連結されている(メタ)アクリルモノマー(A)と、
 1つの(メタ)アクリロイル基を有する(メタ)アクリルモノマー(B)と、
 光重合開始剤と、を含む、光硬化性組成物。
It has two urethane bonds and two (meth)acryloyl groups, and each of the two (meth)acryloyl groups has a carbon atom to which an oxygen atom or a nitrogen atom is bonded to each of the two urethane bonds. (meth)acrylic monomer (A) connected via several 4 to 10 alkylene groups,
(meth)acrylic monomer (B) having one (meth)acryloyl group,
A photocurable composition comprising a photopolymerization initiator.
 前記(メタ)アクリルモノマー(A)が、以下の一般式(A-1)で表される化合物である、請求項1に記載の光硬化性組成物。

 
(式(A-1)中、R1Aは、2価の炭化水素基であり、R2A及びR3Aは、それぞれ独立に、炭素数4~10のアルキレン基であり、R4A及びR5Aは、それぞれ独立に、メチル基又は水素原子である。)
The photocurable composition according to claim 1, wherein the (meth)acrylic monomer (A) is a compound represented by the following general formula (A-1).


(In formula (A-1), R 1A is a divalent hydrocarbon group, R 2A and R 3A are each independently an alkylene group having 4 to 10 carbon atoms, and R 4A and R 5A are , each independently a methyl group or a hydrogen atom)
 前記一般式(A-1)におけるR1Aが、炭素数5~20の2価の炭化水素基である、請求項2に記載の光硬化性組成物。 The photocurable composition according to claim 2, wherein R 1A in the general formula (A-1) is a divalent hydrocarbon group having 5 to 20 carbon atoms.  前記一般式(A-1)におけるR1Aが、以下の一般式(a-1)~(a-7)のいずれかで表される基である、請求項2に記載の光硬化性組成物。

(式(a-1)~式(a-7)中、*は結合位置を示す。)
The photocurable composition according to claim 2, wherein R 1A in the general formula (A-1) is a group represented by any of the following general formulas (a-1) to (a-7). .

(In formulas (a-1) to (a-7), * indicates the bonding position.)
 前記(メタ)アクリルモノマー(B)が、下記一般式(B-1)で表される化合物及び
下記一般式(B-2)で表される化合物の少なくとも一方である、請求項1~請求項4のいずれか1項に記載の光硬化性組成物。

(式(B-1)中、R1B1は、芳香環、ヒドロキシ基及びカルボキシ基からなる群から選択される1つ以上を有する1価の有機基であり、R2B1は、メチル基又は水素原子である。式(B-2)中、R1B2及びR2B2はそれぞれ独立に、1価の有機基であり、R1B2及びR2B2は互いに結合して環を形成してもよく、R3B2は、メチル基又は水素原子である。)
The (meth)acrylic monomer (B) is at least one of a compound represented by the following general formula (B-1) and a compound represented by the following general formula (B-2). 4. The photocurable composition according to any one of 4.

(In formula (B-1), R 1B1 is a monovalent organic group having one or more selected from the group consisting of an aromatic ring, a hydroxy group, and a carboxy group, and R 2B1 is a methyl group or a hydrogen atom. In formula (B-2), R 1B2 and R 2B2 are each independently a monovalent organic group, R 1B2 and R 2B2 may be combined with each other to form a ring, and R 3B2 is , a methyl group or a hydrogen atom)
 前記(メタ)アクリルモノマー(A)の分子量が440~650である、請求項1~請求項5のいずれか1項に記載の光硬化性組成物。 The photocurable composition according to any one of claims 1 to 5, wherein the (meth)acrylic monomer (A) has a molecular weight of 440 to 650.  前記(メタ)アクリルモノマー(B)の分子量が125~300である、請求項1~請求項6のいずれか1項に記載の光硬化性組成物。 The photocurable composition according to any one of claims 1 to 6, wherein the (meth)acrylic monomer (B) has a molecular weight of 125 to 300.  前記(メタ)アクリルモノマー(A)の含有量が、光硬化性組成物に含まれる(メタ)アクリルモノマー成分1000質量部に対し、300質量部~950質量部である、請求項1~請求項7のいずれか1項に記載の光硬化性組成物。 The content of the (meth)acrylic monomer (A) is 300 parts by mass to 950 parts by mass based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition. 7. The photocurable composition according to any one of 7.  前記(メタ)アクリルモノマー(B)の含有量が、光硬化性組成物に含まれる(メタ)アクリルモノマー成分1000質量部に対し、50質量部~700質量部である、請求項1~請求項8のいずれか1項に記載の光硬化性組成物。 The content of the (meth)acrylic monomer (B) is 50 parts by mass to 700 parts by mass based on 1000 parts by mass of the (meth)acrylic monomer component contained in the photocurable composition. 8. The photocurable composition according to any one of 8.  E型粘度計により25℃及び50rpmの条件で測定される粘度が、5mPa・s~6000mPa・sである、請求項1~請求項9のいずれか1項に記載の光硬化性組成物。 The photocurable composition according to any one of claims 1 to 9, which has a viscosity of 5 mPa·s to 6000 mPa·s as measured by an E-type viscometer at 25° C. and 50 rpm.  光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A1を形成し、前記硬化層A1を厚み方向に積層させることにより、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の造形物A1を形成し、前記造形物A1に対し、波長365nmの紫外線を照射量10J/cm照射することにより、長さ64mm、幅10mm、厚み3.3mmの矩形板形状の試験片A1を作製した場合に、前記試験片A1の曲げ強度が50Mpa以上であり、曲げ弾性率が1500Mpa以上であり、かつ、
 光硬化性組成物に対し波長405nmの可視光を照射量11mJ/cmにて照射して厚み50μmの硬化層A2を形成し、前記硬化層A2を厚み方向に積層させることにより、長さ39mm、幅8mm、厚み4mmの矩形板形状の造形物A2を形成し、前記造形物A2に対し、波長365nmの紫外線を照射量10J/cm照射することにより、長さ39mm、幅8mm、厚み4mmの矩形板形状の試験片A2を作製した場合に、前記試験片A2の全破壊仕事が500J/m以上である、請求項1~請求項10のいずれか1項に記載の光硬化性組成物。
A photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A1 with a thickness of 50 μm, and the cured layer A1 was laminated in the thickness direction to form a cured layer A1 with a length of 64 mm. By forming a rectangular plate-shaped object A1 with a width of 10 mm and a thickness of 3.3 mm, and irradiating the object A1 with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/cm 2 , a length of 64 mm and a width of 10 mm, When a rectangular plate-shaped test piece A1 with a thickness of 3.3 mm is produced, the bending strength of the test piece A1 is 50 Mpa or more, the bending elastic modulus is 1500 Mpa or more, and
A photocurable composition was irradiated with visible light with a wavelength of 405 nm at a dose of 11 mJ/cm 2 to form a cured layer A2 with a thickness of 50 μm, and the cured layer A2 was laminated in the thickness direction to form a layer with a length of 39 mm. , a rectangular plate-shaped object A2 with a width of 8 mm and a thickness of 4 mm is formed, and by irradiating the object A2 with ultraviolet light with a wavelength of 365 nm at a dose of 10 J/cm2, the object A2 has a length of 39 mm, a width of 8 mm, and a thickness of 4 mm. The photocurable composition according to any one of claims 1 to 10, wherein when a rectangular plate-shaped test piece A2 is produced, the total work of fracture of the test piece A2 is 500 J/m 2 or more. thing.
 光造形に用いられる、請求項1~請求項11のいずれか1項に記載の光硬化性組成物。 The photocurable composition according to any one of claims 1 to 11, which is used for stereolithography.  光造形による口腔内に装着される器具の製造に用いられる、請求項1~請求項12のいずれか1項に記載の光硬化性組成物。 The photocurable composition according to any one of claims 1 to 12, which is used for manufacturing a device to be mounted in the oral cavity by stereolithography.  請求項1~請求項13のいずれか1項に記載の光硬化性組成物の硬化物を含む立体造形物。 A three-dimensional object comprising a cured product of the photocurable composition according to any one of claims 1 to 13.  請求項14に記載の立体造形物を含む口腔内に装着される器具。
 
An appliance to be worn in the oral cavity, comprising the three-dimensional structure according to claim 14.
PCT/JP2023/010758 2022-03-29 2023-03-17 Photocurable composition, three-dimensional shaped object, and tool to be fit inside oral cavity Ceased WO2023189780A1 (en)

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