WO2023178735A1 - Method for filling cartridge - Google Patents
Method for filling cartridge Download PDFInfo
- Publication number
- WO2023178735A1 WO2023178735A1 PCT/CN2022/085615 CN2022085615W WO2023178735A1 WO 2023178735 A1 WO2023178735 A1 WO 2023178735A1 CN 2022085615 W CN2022085615 W CN 2022085615W WO 2023178735 A1 WO2023178735 A1 WO 2023178735A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- outer tube
- filling
- tobacco
- tube body
- cigarette
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/80—Testing
Definitions
- the present application relates to the field of electronic cigarette preparation, and specifically to a method of filling cigarette cartridges.
- heat-not-burn cartridges With the development of science and technology, more and more users are using heat-not-burn cartridges. During the assembly process of heat-not-burn cartridges, heat-not-burn cartridges need to assemble multiple parts first and then wrap them with cigarette paper, which is difficult to achieve. High-efficiency batch production makes the preparation of heat-not-burn cartridges inefficient.
- the embodiment of the present application provides a method of filling a cigarette cartridge.
- the filling method of the cigarette cartridge includes:
- a plurality of outer tube bodies are provided, wherein first ends of the plurality of outer tube bodies have sealing portions;
- Figure 1 is a flow chart of a method of filling a cigarette cartridge according to an embodiment of the present application.
- FIG. 2 is a schematic diagram of the filling method of the cigarette cartridge in the cigarette cartridge filling method provided by the embodiment of FIG. 1 .
- Figure 3 is a partially enlarged schematic diagram of position I in the cartridge in the method for loading the cartridge provided in the embodiment of Figure 2.
- FIG. 4 is a flow chart of tobacco filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
- FIG. 5 is a flow chart of the tobacco filling amount in the cigarette cartridge filling method provided in the embodiment of FIG. 4 .
- Figure 6 is a schematic diagram of tobacco filling in the cigarette cartridge filling method provided in the embodiment of Figure 5.
- FIG. 7 is a flow chart of sealing the outer tube body in the method of filling the cartridge provided in the embodiment of FIG. 1 .
- FIG. 8 is a flow chart of cooling tube filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
- Figure 9 is a flow chart of the filling position of the cooling tube in the method of filling the cartridge provided in the embodiment of Figure 8.
- Figure 10 is a schematic structural diagram of the relative positions of the cooling tube and the tobacco in the method of filling the cartridge provided in the embodiment of Figure 9.
- FIG. 11 is a flow chart of the filling of the filter element in the method of filling the cigarette cartridge provided by the embodiment of FIG. 1 .
- Figure 12 is a schematic diagram of the filling of the filter element in the method of filling the cartridge provided in the embodiment of Figure 11.
- FIG. 13 is a flow chart of the detection of the cigarette cartridge in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
- the embodiment of the present application provides a method of filling a cigarette cartridge.
- the filling method of the cigarette cartridge includes:
- a plurality of outer tube bodies are provided, wherein first ends of the plurality of outer tube bodies have sealing portions;
- the "loading tobacco from the second end opposite to the first end of the outer tube body” includes:
- the tobacco is loaded into the outer tube body from the second end.
- the "providing a quantitative amount of tobacco” includes:
- the amount of tobacco provided to fill the partial length L1 of the outer tube body is: 15mm ⁇ L1 ⁇ 18mm.
- the "providing multiple outer tube bodies” includes:
- the sealing member is cut along the outer contour of the plurality of outer tube bodies to form a sealing portion sealing the first ends of the plurality of outer tube bodies.
- the time t for heating the first ends of the plurality of outer tube bodies against the sealing member is: 5s ⁇ t ⁇ 8s, the temperature T: 120°C ⁇ T ⁇ 200°C, and the outer tube body is subjected to The pressure P: 100Pa ⁇ P ⁇ 300Pa.
- the "installing the cooling tube into the outer tube body from the second end so that the cooling tube is arranged adjacent to the tobacco” includes:
- the cooling tube is loaded into the outer tube body from the second end.
- filling the cooling tube into the outer tube body from the second end includes:
- the cooling tube is loaded into the outer tube body from the second end, so that the distance L2 between the end of the cooling tube away from the second end and adjacent to the tobacco is: 1.5 mm ⁇ L2 ⁇ 2 mm.
- the ratio of the length L3 of the cooling tube to the length L0 of the outer tube body is: 1:2.65 ⁇ L3/L0 ⁇ 1:2.0.
- the "installing the filter element into the outer tube body from the second end so that the filter element is disposed adjacent to the cooling pipe” includes:
- the outer diameter of the filter element is larger than the inner diameter of the outer tube body, and the outer diameter d1 of the filter element is: 6.5mm ⁇ d1 ⁇ 7mm;
- the filter element is loaded into the outer tube body from the second end, so that the filter element and the outer tube body are interference-fitted.
- the filling method of the cigarette cartridges also includes:
- the sealing part includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 high air permeability paper or 45-105g/m2 butter paper.
- cooling tube is in contact with the tobacco.
- the cooling tube is spaced apart from the tobacco.
- an end of the filter element away from the second end is spaced apart from the open end.
- one end of the filter element away from the second end abuts the open end.
- one end away from the second end abuts the open end and partially enters the cooling pipe through the open end.
- the package includes 32-40g/m2 tipping paper.
- a measuring tool is used to provide a quantitative amount of tobacco.
- a vehicle with a storage space is used to provide a certain amount of tobacco.
- the adhesive includes glutinous rice glue, lip glue, straw glue, white latex and other food-grade adhesives.
- the embodiment of the present application provides a filling method of the cigarette cartridge 1 .
- Figure 1 is a flow chart of a cigarette cartridge filling method provided by an embodiment of the present application
- Figure 2 is a schematic diagram of the cigarette cartridge loading in the cigarette cartridge filling method provided by the embodiment of Figure 1.
- Figure 3 is a partially enlarged schematic diagram of position I in the cartridge in the method of loading the cartridge provided in the embodiment of Figure 2.
- the filling method of the cartridge 1 includes providing a plurality of outer tube bodies 10 . Wherein, the first ends 11 of the plurality of outer tube bodies 10 have sealing portions 20 .
- Tobacco 30 is loaded from the second end 12 opposite to the first end 11 of the outer tube body 10 .
- the cooling tube 40 is installed into the outer tube body 10 from the second end 12 so that the cooling tube 40 is disposed adjacent to the tobacco 30 . Wherein, the two opposite ends of the cooling tube 40 are sealed.
- the filter element 50 is installed into the outer tube body 10 from the second end 12 so that the filter element 50 is disposed adjacent to the cooling pipe 40 .
- the packaging members 60 are rolled on the outer surfaces of the plurality of outer tube bodies 10 to form a plurality of cigarette cartridges 1 .
- the filling method of the cigarette cartridge 1 is used for the production of the cigarette cartridge 1 .
- the filling method of the cartridge 1 includes steps S1, S2, S3, S4 and S5. Next, steps S1, S2, S3, S4 and S5 will be described in detail.
- S1 provides a plurality of outer tube bodies 10 .
- the first ends 11 of the plurality of outer tube bodies 10 have sealing portions 20 .
- the sealing part 20 is used to seal the first end 11 of the outer tube body 10, and the sealing part is made of food grade material.
- the sealing part 20 includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 high air permeability paper, or 45-105g/m2 butter paper.
- the first end 11 of the outer tube body 10 is the distal end
- the second end 12 of the outer tube body 10 that is opposite to the first end 11 is the proximal end. Labial end.
- the outer tube bodies 10 are placed vertically with the first ends 11 facing downward, that is, the second ends 12 of the outer tube bodies 10 are above the first ends 11 .
- the plurality of outer tube bodies 10 can be carried by a bearing assembly having a plurality of bearing holes. Specifically, the plurality of outer tube bodies 10 are arranged on the plurality of bearing holes. hole, and one of the outer tube bodies 10 is arranged corresponding to one of the bearing holes, so that the bearing assembly can bear the multiple outer tube bodies 10 at the same time, and the multiple outer tube bodies 10 can be loaded at one time. Carry out loading, thereby improving the loading efficiency of cartridge 1.
- the tobacco 30 may be, but is not limited to, granular, strip-shaped, or block-shaped.
- the tobacco 30 may enter the outer tube body 10 from the second end 12 through, but is not limited to, at least one of its own weight or external force, and the tobacco 30 will abut against the sealing portion 20 toward the second End 12 faces.
- the two opposite ends of the cooling tube 40 are sealed to prevent the tobacco 30 from entering the cooling tube 40 so that the distribution of the tobacco 30 is sparse, thereby affecting the tobacco 30 heating effect.
- the tobacco 30 is prevented from entering the cooling tube 40 and the tobacco 30 is prevented from affecting the cooling effect of the cooling tube 40 .
- the cooling tube 40 is loaded into the outer tube body 10 from the second end 12 so that the cooling tube 40 is disposed adjacent to the tobacco 30 .
- the cooling tube 40 is in contact with the tobacco 30 .
- the cooling tube 40 is spaced apart from the tobacco 30 so that when the cigarette cartridge 1 is inserted into the smoking device, the tobacco 30 has a flowing space to prevent the tobacco 30 from being squeezed and increasing the inhalation. resistance.
- the filter element 50 is made of porous fluffy material, such as polylactic acid (PLA).
- PLA polylactic acid
- the filter element 50 is installed into the outer tube body 10 from the second end 12 so that the filter element 50 is disposed adjacent to the open end of the cooling pipe 40 .
- an end of the filter element 50 away from the second end 12 is spaced apart from the open end.
- an end of the filter member 50 away from the second end 12 abuts the open end.
- one end of the filter element 50 away from the second end 12 abuts the open end and partially enters the cooling pipe 40 through the open end.
- the outer surfaces of the plurality of outer tube bodies 10 are rolled with packaging members 60 to form a plurality of cigarette cartridges 1 .
- the packaging member 60 is made of food grade material to prevent the packaging member 60 from producing toxic substances when heated.
- the packaging member 60 may be, but is not limited to, tipping paper of 32 to 40 g/m2.
- the surface of the packaging member 60 that fits the outer tube body 10 is coated with glue, so that the packaging member 60 can package the outer tube body 10 .
- the packaging member 60 wraps the outer tube body 10 and can block dirt and curl marks on the outer surface of the outer tube body 10 .
- This application provides a filling method of the cigarette cartridge 1.
- the filling method of the cigarette cartridge 1 uses a filling method to load the tobacco 30, the cooling tube 40 and the filter 50 into the outer tube body 10, and in the outer paper tube
- the packaging member 60 is rolled up on the outside to form the cigarette cartridge 1, so that the preparation speed of the cigarette cartridge 1 is fast.
- the filling method of cigarette cartridges 1 provided in this application can load multiple outer tube bodies 10 at one time to form multiple cigarette cartridges 1, so that the preparation efficiency of the cigarette cartridges 1 is high. Therefore, the filling method of the cigarette cartridge 1 provided by this application can improve the preparation efficiency of the heat-not-burn cigarette cartridge 1 .
- FIG. 4 is a flow chart of tobacco filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
- "loading tobacco 30 from the second end 12 disposed opposite to the first end 11 of the outer tube body 10" includes providing a certain amount of tobacco 30 and placing the tobacco 30 adjacent to the The second end 12 is configured as described above. and loading the tobacco 30 into the outer tube body 10 from the second end 12 .
- the filling amount of tobacco 30 needs to be kept constant. Therefore, the tobacco 30 needs to be loaded quantitatively.
- the filling steps of the tobacco 30 include S21 and S22. Next, steps S21 and S22 will be described in detail.
- a quantitative amount of tobacco 30 is provided.
- a measuring instrument such as a measuring cup or measuring cylinder is used to load a certain amount of tobacco 30 so that the amount of tobacco 30 loaded into the outer tube body 10 remains constant.
- a carrier having a receiving space is used to load the tobacco 30 into the receiving space and fill the receiving space to maintain the stability of the tobacco 30 loaded into the outer tube body 10 . The quantity remains constant. After a certain amount of the tobacco 30 is prepared, the tobacco 30 is placed adjacent to the second end 12 so that the tobacco 30 is aligned with the second end 12 .
- the tobacco 30 is loaded into the outer tube body 10 from the second end 12 .
- the tobacco 30 is aligned with the second end 12, and an external force is applied to the tobacco 30 toward the outer tube body 10, or the tobacco 30 is poured toward the outer tube body 10, so that The tobacco 30 falls into the outer tube body 10 .
- the outer tube body 10 remains in an upright state.
- the tobacco 30 is loaded directly into the outer tube body 10 from the second end 12.
- the tobacco 30 is loaded into the outer tube body 10 through a component with a guide structure. Wherein, the component with the guide structure can partially extend into the outer tube body 10 from the second end 12 to prevent the tobacco 30 from adhering near the second end 12 and thereby affecting the outer tube.
- the pipe body 10 causes contamination.
- FIG. 5 is a flow chart of the tobacco filling amount in the cigarette cartridge filling method provided by the embodiment of FIG. 4 .
- FIG. 6 is a schematic diagram of tobacco filling in the cigarette cartridge filling method provided by the embodiment of FIG. 5 .
- "providing a quantitative amount of tobacco 30" includes providing an amount of tobacco 30 that can fill the partial length L1 of the outer tube body 10: 15 mm ⁇ L1 ⁇ 18 mm.
- step S21 of the above embodiment a quantitative amount of tobacco 30 is provided, specifically step S211.
- step S211 will be described in detail.
- S211 provide the tobacco 30 in an amount capable of filling the partial length L1 of the outer tube body 10: 15 mm ⁇ L1 ⁇ 18 mm.
- the amount of tobacco 30 loaded into the outer tube body 10 needs to be kept sufficient so that the cigarette cartridge 1 has a sufficient amount of smoke.
- the amount of tobacco 30 loaded into the outer tube body 10 can fill the partial length L1 of the outer tube body 10 ⁇ 15 mm.
- the amount of tobacco 30 loaded into the outer tube body 10 is not easy to be too much. It is necessary to leave enough space to fill the cooling tube 40 and the filter 50, so that the aerosol matrix generated by the tobacco 30 after being heated is smoked. It has a suitable temperature and taste when sucked.
- the amount of tobacco 30 loaded into the outer tube body 10 can fill the partial length L1 of the outer tube body 10 ⁇ 18 mm. Therefore, the amount of tobacco 30 provided to fill the partial length L1 of the outer tube body 10 is: 15 mm ⁇ L1 ⁇ 18 mm.
- FIG. 7 is a flow chart of the sealing of the outer tube body in the filling method of the cigarette cartridge provided in the embodiment of FIG. 1 .
- "providing a plurality of outer tube bodies 10” includes coating the first ends 11 of the plurality of outer tube bodies 10 with an adhesive. The first ends 11 of the plurality of outer tube bodies 10 are fitted to the sealing members. The first ends 11 of the outer tube bodies 10 are heated and pressurized where they are in contact with the sealing members. and cutting the sealing member along the outer contour of the plurality of outer tube bodies 10 to form a sealing portion 20 that seals the first ends 11 of the plurality of outer tube bodies 10 .
- the plurality of outer tube bodies 10 need to be sealed, and the sealing portion 20 is formed to seal the first end 11 so that the plurality of outer tube bodies 10 can be loaded.
- the process of sealing the plurality of outer tube bodies 10 includes steps S11, S12, S13 and S14. Next, steps S11, S12, S13 and S14 will be described in detail.
- an adhesive is applied to the first ends 11 of the outer tube bodies 10, and the adhesive is a food-grade adhesive, thereby preventing the adhesive from producing harmful effects when heated. substance.
- the adhesive may be, but is not limited to, glutinous rice glue, lip glue, straw glue, white latex and other food-grade adhesives.
- the first ends 11 of the outer tube bodies 10 are put into the adhesive, so that the first ends 11 of the outer tube bodies 10 are coated with the adhesive.
- a container stored with adhesive is moved to the plurality of outer tube bodies 10 and the adhesive is brought into contact with the first ends 11 of the plurality of outer tube bodies 10, so as to The first ends 11 of the outer tube bodies 10 are coated with adhesive.
- S12 Fit the first ends 11 of the plurality of outer tube bodies 10 to the sealing member.
- the first ends 11 of the plurality of outer tube bodies 10 are attached to the sealing member, so that the sealing member adheres to the first ends 11 of the plurality of outer tube bodies 10 and seals The first ends 11 of the plurality of outer tube bodies 10 .
- the sealing member is made of food-grade materials.
- the sealing member includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 high air permeability paper, or 45-105g/m2 butter paper.
- the first end 11 of the outer tube body 10 is heated and pressurized to fit the sealing member to improve the firmness of the sealing member and the first end 11 . degree.
- the sealing member is cut along the outer contours of the plurality of outer tube bodies 10 .
- a laser is used to cut the sealing member along the outer contours of the plurality of outer tube bodies 10 to form a sealing portion that seals the first ends 11 of the plurality of outer tube bodies 10 20.
- a cutter is used to cut the sealing member along the outer contour of the plurality of outer tube bodies 10 to form a sealing portion 20 that seals the first ends 11 of the plurality of outer tube bodies 10.
- step S13 the first ends 11 of the plurality of outer tube bodies 10 are heated against the sealing members for a time t: 5s ⁇ t ⁇ 8s, and a temperature T: 120°C ⁇ T ⁇ 200°C, the pressure P applied to the outer tube body 10: 100Pa ⁇ P ⁇ 300Pa.
- the adhesive is a viscous solid-liquid mixture at room temperature
- the first end 11 with the adhesive adhered to it cannot fit into the sealing member at room temperature.
- the first end 11 is firmly bonded to the sealing member.
- the adhesive at the joint between the first end 11 and the sealing member is completely melted, and the The water evaporates away, thereby increasing the bond strength of the adhesive.
- the peculiar smell of the adhesive is emitted, so that when the joint between the first end 11 and the sealing member is heated again, odorless.
- the joint between the first end 11 and the sealing member is pressurized, so that the first end 11 and the sealing member fit more tightly.
- the adhesive at the joint between the first end 11 and the seal will solidify and securely connect the seal due to evaporation of moisture.
- the first end 11 and the seal Compared with before heating and pressing, after heating and pressing, the first end 11 and the sealing member fit more closely and are bonded more firmly.
- the heating time t at the joint between the first end 11 and the seal is: 5s ⁇ t ⁇ 8s, the temperature T: 120°C ⁇ T ⁇ 200°C, and the outer tube
- the pressure P exerted by the body 10 100Pa ⁇ P ⁇ 300Pa.
- the heating time should not be too long, the heating temperature should not be too high, and the pressure should not be too high to avoid damage to the outer tube body 10 and the sealing member.
- the heating time should not be too short, the heating temperature should not be too low, and the pressure should not be too low to avoid insufficient heating of the adhesive, thereby preventing the first end 11 from being insufficiently bonded to the sealing member.
- FIG. 8 is a flow chart of cooling tube filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
- the plurality of cooling tubes 40 are transported along a preset direction.
- the plurality of cooling tubes 40 are transported to the plurality of outer tube bodies 10 so that the centers of the plurality of cooling tubes 40 are aligned with the outer tube body 10 and adjacent to the second end 12 .
- the cooling tube 40 is loaded into the outer tube body 10 from the second end 12 .
- the cooling tube 40 is loaded into the outer tube body 10 from the second end 12 .
- the specific steps include S31 , S32 and S33 . Next, steps S31, S32 and S33 will be described in detail.
- the preset direction refers to the direction in which the plurality of cooling tubes 40 are transported to the plurality of outer tube bodies 10 .
- the plurality of cooling tubes 40 can be transported through, but is not limited to, conveyor belts, guide rails, carriers, or robotic arms, as long as the plurality of cooling tubes 40 can be transported in a preset direction.
- the plurality of cooling tubes 40 can also be combined and transported through various methods such as conveyor belts, guide rails, carriers, or robotic arms.
- the plurality of cooling pipes 40 are transported to the plurality of outer pipe bodies 10 .
- One cooling pipe 40 is arranged corresponding to one of the outer pipe bodies 10 and is adjacent to the second end 12 .
- the plurality of cooling tubes 40 may be transported to the plurality of outer tube bodies 10 by, but are not limited to, one or more methods such as conveyor belts, guide rails, carriers, or robotic arms, so that the plurality of cooling tubes 40 can be cooled.
- the tube 40 is arranged corresponding to the plurality of outer tube bodies 10 .
- the cooling tube 40 is loaded into the outer tube body 10 from the second end 12 . Specifically, external force is applied to cause the cooling tube 40 to enter the outer tube body 10 .
- Figure 9 is a flow chart of the filling position of the cooling tube in the filling method of the cigarette cartridge provided in the embodiment of Figure 8;
- Figure 10 is a flow chart of the cooling tube and the cooling tube in the filling method of the cigarette cartridge provided in the embodiment of Figure 9.
- Structural diagram of the relative positions of tobacco in this embodiment, "loading the cooling tube 40 into the outer tube body 10 from the second end 12" includes loading the cooling tube 40 into the outer tube body 10 from the second end 12.
- the outer tube body 10 is configured such that the distance L2 between the end of the cooling tube 40 away from the second end 12 and adjacent to the tobacco 30 is: 1.5 mm ⁇ L2 ⁇ 2 mm.
- Step S33 in the previous embodiment specifically includes step S331, and step S331 will be described in detail next.
- the cooling tube 40 is loaded into the outer tube body 10 from the second end 12, so that the distance L2 of the end of the cooling tube 40 away from the second end 12 and adjacent to the tobacco 30 is :1.5mm ⁇ L2 ⁇ 2mm.
- the cooling tube 40 is spaced apart from the tobacco 30 so that when the cigarette cartridge 1 is inserted into the smoking device, the tobacco 30 has a flowing space to prevent the tobacco 30 from being squeezed and increasing the suction resistance.
- the distance L2 between the end of the cooling tube 40 away from the second end 12 and adjacent to the tobacco 30 is: 1.5 mm ⁇ L2 ⁇ 2 mm.
- the distance between the end of the cooling tube 40 adjacent to the second end 12 and the second end 12 is x0.
- the distance L2 of the tobacco 30 is: 1.5mm ⁇ L2 ⁇ 2mm.
- L0 is the length of the outer tube body 10: 42mm ⁇ L0 ⁇ 46mm
- L1 is the length of the part of the tobacco 30 loaded into the outer tube body 10: 15mm ⁇ L1 ⁇ 18mm.
- the ratio of the length L3 of the cooling tube 40 to the length L0 of the outer tube body 10 is: 1:2.65 ⁇ L3/L0 ⁇ 1:2.0.
- the length L3 of the cooling pipe 40 needs to be maintained at an appropriate length.
- the length of the outer tube body 10 and the length of the filter element 50 are kept constant, if the length of the cooling tube 40 accounts for the length of the outer tube body 10 is too small, the tobacco 30 will increase When smoking, the combination of the tobacco 30 and the cooling tube 40 will quickly take away heat, thereby reducing the amount of smoke and affecting the smoking experience. If the length of the cooling tube 40 accounts for too much of the length of the outer tube body 10, the filling amount of the tobacco 30 will be reduced, resulting in a relatively short smoking time and insufficient sustainability of the smoking amount. .
- the ratio of the length L3 of the cooling tube 40 to the length L0 of the outer tube body 10 is: 1:2.65 ⁇ L3/L0 ⁇ 1:2.0, which is more suitable.
- the tobacco 30 can be provided with There is enough space to fill enough tobacco 30, thereby increasing the smoking time and duration of smoking, and making the cooling effect better.
- Figure 11 is a flow chart of the filling of the filter element in the method of filling the cigarette cartridge provided by the embodiment of Figure 1
- Figure 12 is a flow chart of the filling of the filter element in the method of filling the cigarette cartridge provided by the embodiment of Figure 11.
- "installing the filter element 50 into the outer tube body 10 from the second end 12 so that the filter element 50 is disposed adjacent to the cooling pipe 40” includes providing a plurality of filter elements 50 , wherein the outer diameter of the filter element 50 is larger than the inner diameter of the outer tube body 10, and the outer diameter d1 of the filter element 50 is: 6.5mm ⁇ d1 ⁇ 7mm.
- the plurality of filter elements 50 are transported to the plurality of outer tube bodies 10 , and the centers of the filter elements 50 are aligned with the outer tube body 10 and adjacent to the second end 12 . And the filter element 50 is loaded into the outer tube body 10 from the second end 12 so that the filter element 50 and the outer tube body 10 have an interference fit.
- the process of loading the filter element 50 into the outer tube body 10 includes steps S41, S42 and S43. Next, steps S41, S42 and S43 will be described in detail.
- S41 provides multiple filter elements 50 .
- the outer diameter of the filter element 50 is larger than the inner diameter of the outer tube body 10 .
- the inner diameter d0 of the outer tube body 10 is: 6.4mm ⁇ d0 ⁇ 6.65mm
- the outer diameter d1 of the filter element 50 is: 6.5mm ⁇ d1 ⁇ 7mm.
- the plurality of filter elements 50 may be transported to the plurality of outer tube bodies 10 through at least one of, but not limited to, conveyor belts, guide rails, carriers, or robotic arms, and the The center of the filter element 50 is aligned with the outer tube body 10 to improve the filling accuracy of the filter element 50 .
- S43 Load the filter element 50 into the outer tube body 10 from the second end 12 so that the filter element 50 and the outer tube body 10 have an interference fit.
- the filter member 50 is made of porous and fluffy material, such as PLA. Therefore, the filter member 50 can be compressed after being stressed. Utilizing the material properties of the filter element 50, external force is applied to load the filter element 50 to the second end 12 into the outer tube body 10, although the outer diameter of the filter element 50 is larger than the outer tube body The inner diameter of the filter element 50 is 10, but when the filter element 50 is squeezed by an external force, the filter element 50 can be loaded into the outer tube body 10, and after entering the outer tube body 10, the filter element 50 The second end 12 is sealed by self-expansion and tight fit with the outer tube body 10 .
- FIG. 13 is a flow chart of the detection of the cigarette cartridge in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
- the filling method of the cigarette cartridges 1 further includes: The plurality of cartridges 1 are tested. Reject the cigarette cartridges that fail the test1. And transport the tested cigarette cartridge 1 to a preset point to store the cigarette cartridge 1.
- detecting and storing the plurality of cartridges 1 includes steps S6, S7 and S8. Next, steps S6, S7 and S8 will be described in detail.
- the plurality of cartridges 1 may be detected through, but not limited to, visual detection or infrared detection. Specifically, it is detected whether the first end 11 of the outer tube body 10 is sealed, whether the filter 50 is complete, whether the crimping and adhesion of the packaging 60 are good, and whether the packaging 60 is in good condition. Whether the outer surface is contaminated, whether the tobacco 30 in the cartridge 1 is missing, and whether the cooling tube 40 is oriented correctly, etc.
- the unqualified ones among the plurality of cigarette cartridges 1 can be eliminated by, but not limited to, grabbing by a mechanical arm, sucking by a suction device, or pushing by a push rod structure. The cigarette cartridges that fail the test will be removed.
- the smoke cartridge 1 that has passed the test is stored. It should be noted that passing the test means that the characteristics of all components in the cartridge 1 tested in step S7 are intact. Specifically, the first end 11 of the outer tube body 10 is sealed completely, the filter 50 is complete, and the The wrapping and adhesion of the packaging member 60 are good, the outer surface of the packaging member 60 is not contaminated, the tobacco 30 in the cartridge 1 is not missing, and the cooling tube 40 is oriented correctly.
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Abstract
Description
本发明要求2022年3月25日递交的发明名称为“烟弹的装填方法”的申请号202210300533.6的在先申请优先权,上述在先申请的内容以引入的方式并入本文本中。This application claims the priority of an earlier application with application number 202210300533.6, which was submitted on March 25, 2022 and is titled "Method for Loading Cigarette Cartridges." The content of the above-mentioned earlier application is incorporated into this text by introduction.
本申请涉及电子烟制备领域,具体涉及一种烟弹的装填方法。The present application relates to the field of electronic cigarette preparation, and specifically to a method of filling cigarette cartridges.
随着科技发展,使用加热不燃烧烟弹的用户越来越多,加热不燃烧烟弹在组装过程中,加热不燃烧烟弹需要先将多个部件进行组装再利用烟纸包裹起来,难以实现批量高效生产,使得加热不燃烧烟弹的制备效率低下。With the development of science and technology, more and more users are using heat-not-burn cartridges. During the assembly process of heat-not-burn cartridges, heat-not-burn cartridges need to assemble multiple parts first and then wrap them with cigarette paper, which is difficult to achieve. High-efficiency batch production makes the preparation of heat-not-burn cartridges inefficient.
发明内容Contents of the invention
本申请实施方式提供了一种烟弹的装填方法,所述烟弹的装填方法包括:The embodiment of the present application provides a method of filling a cigarette cartridge. The filling method of the cigarette cartridge includes:
提供多个外管体,其中,所述多个外管体的第一端具有封口部;A plurality of outer tube bodies are provided, wherein first ends of the plurality of outer tube bodies have sealing portions;
从与所述外管体的第一端相背设置的第二端装入烟草;Loading tobacco from the second end disposed opposite to the first end of the outer tube body;
从所述第二端将降温管装入所述外管体,使得所述降温管邻近所述烟草设置,其中,所述降温管相背的两端均封口;Install the cooling tube into the outer tube body from the second end, so that the cooling tube is arranged adjacent to the tobacco, wherein both opposite ends of the cooling tube are sealed;
从所述第二端将过滤件装入所述外管体,使得所述过滤件邻近所述降温管设置;以及Install the filter element into the outer tube body from the second end so that the filter element is disposed adjacent to the cooling pipe; and
在所述多个外管体的外表面卷上包装件,以形成多个烟弹。Wrap packages on the outer surfaces of the plurality of outer tube bodies to form a plurality of cigarette cartridges.
为了更清楚地说明本申请实施方式中的技术方案,下面将对本申请实施方式中所需要使用的附图进行说明。In order to explain the technical solutions in the embodiments of the present application more clearly, the drawings required to be used in the embodiments of the present application will be described below.
图1为本申请一实施方式提供的烟弹的装填方法的流程图。Figure 1 is a flow chart of a method of filling a cigarette cartridge according to an embodiment of the present application.
图2为图1实施方式提供的烟弹的装填方法中烟弹的装填示意图。FIG. 2 is a schematic diagram of the filling method of the cigarette cartridge in the cigarette cartridge filling method provided by the embodiment of FIG. 1 .
图3为图2实施方式提供的烟弹的装填方法中烟弹中I处的局部放大示意图。Figure 3 is a partially enlarged schematic diagram of position I in the cartridge in the method for loading the cartridge provided in the embodiment of Figure 2.
图4为图1实施方式提供的烟弹的装填方法中烟草的装填的流程图。FIG. 4 is a flow chart of tobacco filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
图5为图4实施方式提供的烟弹的装填方法中烟草装填量的流程图。FIG. 5 is a flow chart of the tobacco filling amount in the cigarette cartridge filling method provided in the embodiment of FIG. 4 .
图6为图5实施方式提供的烟弹的装填方法中烟草填充的示意图。Figure 6 is a schematic diagram of tobacco filling in the cigarette cartridge filling method provided in the embodiment of Figure 5.
图7为图1实施方式提供的烟弹的装填方法中外管体封口的流程图。FIG. 7 is a flow chart of sealing the outer tube body in the method of filling the cartridge provided in the embodiment of FIG. 1 .
图8为图1实施方式提供的烟弹的装填方法中降温管装填的流程图。FIG. 8 is a flow chart of cooling tube filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
图9为图8实施方式提供的烟弹的装填方法中降温管的装填位置的流程图。Figure 9 is a flow chart of the filling position of the cooling tube in the method of filling the cartridge provided in the embodiment of Figure 8.
图10为图9实施方式提供的烟弹的装填方法中降温管与烟草相对位置的结构示意图。Figure 10 is a schematic structural diagram of the relative positions of the cooling tube and the tobacco in the method of filling the cartridge provided in the embodiment of Figure 9.
图11为图1实施方式提供的烟弹的装填方法中过滤件的装填的流程图。FIG. 11 is a flow chart of the filling of the filter element in the method of filling the cigarette cartridge provided by the embodiment of FIG. 1 .
图12为图11实施方式提供的烟弹的装填方法中过滤件的装填示意图。Figure 12 is a schematic diagram of the filling of the filter element in the method of filling the cartridge provided in the embodiment of Figure 11.
图13为图1实施方式提供的烟弹的装填方法中烟弹的检测的流程图。FIG. 13 is a flow chart of the detection of the cigarette cartridge in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
本申请实施方式提供了一种烟弹的装填方法,所述烟弹的装填方法包括:The embodiment of the present application provides a method of filling a cigarette cartridge. The filling method of the cigarette cartridge includes:
提供多个外管体,其中,所述多个外管体的第一端具有封口部;A plurality of outer tube bodies are provided, wherein first ends of the plurality of outer tube bodies have sealing portions;
从与所述外管体的第一端相背设置的第二端装入烟草;Loading tobacco from the second end disposed opposite to the first end of the outer tube body;
从所述第二端将降温管装入所述外管体,使得所述降温管邻近所述烟草设置,其中,所述降温管相背的两端均封口;Install the cooling tube into the outer tube body from the second end, so that the cooling tube is arranged adjacent to the tobacco, wherein both opposite ends of the cooling tube are sealed;
从所述第二端将过滤件装入所述外管体,使得所述过滤件邻近所述降温管设置;以及Install the filter element into the outer tube body from the second end so that the filter element is disposed adjacent to the cooling pipe; and
在所述多个外管体的外表面卷上包装件,以形成多个烟弹。Wrap packages on the outer surfaces of the plurality of outer tube bodies to form a plurality of cigarette cartridges.
其中,所述“从与所述外管体的第一端相背设置的第二端装入烟草”包括:Wherein, the "loading tobacco from the second end opposite to the first end of the outer tube body" includes:
提供定量的烟草,并将所述烟草邻近所述第二端设置;以及providing a measured amount of tobacco and disposing the tobacco adjacent the second end; and
将所述烟草自所述第二端装填入所述外管体。The tobacco is loaded into the outer tube body from the second end.
其中,所述“提供定量的烟草”包括:Wherein, the "providing a quantitative amount of tobacco" includes:
提供所述烟草的量能够充满所述外管体的部分长度L1为:15mm≤L1≤18mm。The amount of tobacco provided to fill the partial length L1 of the outer tube body is: 15mm≤L1≤18mm.
其中,所述“提供多个外管体”包括:Wherein, the "providing multiple outer tube bodies" includes:
将所述多个外管体的第一端涂附粘结剂;Coating first ends of the plurality of outer tube bodies with adhesive;
将所述多个外管体的第一端贴合封口件;Fit the first ends of the plurality of outer tube bodies to the sealing member;
对所述多个外管体的第一端贴合所述封口件处进行加热及加压;以及Heating and pressurizing the first ends of the plurality of outer tube bodies where they are in contact with the sealing members; and
沿所述多个外管体的外轮廓对所述封口件进行切割,以形成密封所述多个外管体的第一端的封口部。The sealing member is cut along the outer contour of the plurality of outer tube bodies to form a sealing portion sealing the first ends of the plurality of outer tube bodies.
其中,对所述多个外管体的第一端贴合所述封口件处加热的时间t:5s≤t≤8s,温度T:120℃≤T≤200℃,对所述外管体施加的压力P:100Pa≤P≤300Pa。Wherein, the time t for heating the first ends of the plurality of outer tube bodies against the sealing member is: 5s≤t≤8s, the temperature T: 120°C≤T≤200°C, and the outer tube body is subjected to The pressure P: 100Pa≤P≤300Pa.
其中,所述“从所述第二端将降温管装入所述外管体,使得所述降温管邻近所述烟草设置”包括:Wherein, the "installing the cooling tube into the outer tube body from the second end so that the cooling tube is arranged adjacent to the tobacco" includes:
将所述多个降温管沿预设方向进行传输;Transport the plurality of cooling tubes in a preset direction;
将所述多个降温管运输到所述多个外管体处,使得所述多个降温管中心对准所述外管体,且邻近所述第二端;以及Transport the plurality of cooling tubes to the plurality of outer tube bodies so that the centers of the plurality of cooling tubes are aligned with the outer tube body and adjacent to the second end; and
将所述降温管自所述第二端装填入所述外管体。The cooling tube is loaded into the outer tube body from the second end.
其中,所述“将所述降温管自所述第二端装填入所述外管体”包括:Wherein, "filling the cooling tube into the outer tube body from the second end" includes:
将所述降温管自所述第二端装填入所述外管体,以使得所述降温管远离所述第二端的一端邻近所述烟草的距离L2为:1.5mm≤L2≤2mm。The cooling tube is loaded into the outer tube body from the second end, so that the distance L2 between the end of the cooling tube away from the second end and adjacent to the tobacco is: 1.5 mm ≤ L2 ≤ 2 mm.
其中,所述降温管的长度L3占所述外管体的长度L0比为:1:2.65≤L3/L0≤1:2.0。Wherein, the ratio of the length L3 of the cooling tube to the length L0 of the outer tube body is: 1:2.65≤L3/L0≤1:2.0.
其中,所述“从所述第二端将过滤件装入所述外管体,使得所述过滤件邻近所述降温管设置”包括:Wherein, the "installing the filter element into the outer tube body from the second end so that the filter element is disposed adjacent to the cooling pipe" includes:
提供多个过滤件,其中,所述过滤件的外径大于所述外管体的内径,且所述过滤件的外径d1为:6.5mm≤d1≤7mm;Provide multiple filter elements, wherein the outer diameter of the filter element is larger than the inner diameter of the outer tube body, and the outer diameter d1 of the filter element is: 6.5mm≤d1≤7mm;
将所述多个过滤件运输至所述多个外管体处,所述过滤件中心对准所述外管体,且邻近所述第二端;以及transporting the plurality of filter elements to the plurality of outer tube bodies, the filter elements being centered on the outer tube body and adjacent to the second end; and
将所述过滤件自所述第二端装填入所述外管体,以使得所述过滤件与所述外管体过盈配合。The filter element is loaded into the outer tube body from the second end, so that the filter element and the outer tube body are interference-fitted.
其中,在所述“在所述多个外管体的外表面卷上包装件,以形成多个烟弹”之后,所述烟弹的装填方法还包括:Wherein, after the "rolling packages on the outer surfaces of the plurality of outer tube bodies to form a plurality of cigarette cartridges", the filling method of the cigarette cartridges also includes:
对所述多个烟弹进行检测;Detect the plurality of cigarette cartridges;
剔除检测不合格的烟弹;以及Reject cigarette cartridges that fail the test; and
将检测合格的烟弹运输至预设点位,以收纳所述烟弹。Transport the cigarette cartridges that pass the test to a preset point to store the cigarette cartridges.
其中,所述封口部包含10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45~105g/㎡的牛油纸中至少一种。Wherein, the sealing part includes at least one of 10-50g/㎡ silk tissue paper, 10-50g/㎡ high air permeability paper or 45-105g/㎡ butter paper.
其中,其特征在于,所述降温管抵接所述烟草。Wherein, it is characterized in that the cooling tube is in contact with the tobacco.
其中,所述降温管与所述烟草间隔设置。Wherein, the cooling tube is spaced apart from the tobacco.
其中,所述过滤件远离所述第二端的一端与所述开口端间隔设置。Wherein, an end of the filter element away from the second end is spaced apart from the open end.
其中,所述过滤件远离所述第二端的一端抵接所述开口端。Wherein, one end of the filter element away from the second end abuts the open end.
其中,远离所述第二端的一端抵接所述开口端,并部分通过所述开口端进入所述降温管中。Wherein, one end away from the second end abuts the open end and partially enters the cooling pipe through the open end.
其中,所述包装件包括32~40g/㎡的水松纸。Wherein, the package includes 32-40g/㎡ tipping paper.
其中,采用量具提供定量的烟草。Among them, a measuring tool is used to provide a quantitative amount of tobacco.
其中,采用具有收容空间的载具提供定量的烟草。Among them, a vehicle with a storage space is used to provide a certain amount of tobacco.
其中,所述粘结剂包括糯米胶,搭口胶、吸管胶、白乳胶等食品级粘结剂。Wherein, the adhesive includes glutinous rice glue, lip glue, straw glue, white latex and other food-grade adhesives.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。The terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish different objects, rather than describing a specific sequence. Furthermore, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes Other steps or units inherent to such processes, methods, products or devices.
在本文中提及“实施例”或“实施方式”意味着,结合实施例或实施方式描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" or "an implementation" means that a particular feature, structure or characteristic described in connection with the example or implementation may be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
本申请实施方式提供了一种烟弹1的装填方法。请参照图1、图2及图3,图1为本申请一实施方式提供的烟弹的装填方法的流程图;图2为图1实施方式提供的烟弹的装填方法中烟弹的装填示意图;图3为图2实施方式提供的烟弹的装填方法中烟弹中I处的局部放大示意图。在本实施方式中,所述烟弹1的装填方法包括提供多个外管体10。其中,所述多个外管体10的第一端11具有封口部20。从与所述外管体10的第一端11相背设置的第二端12装入烟草30。从所述第二端12将降温管40装入所述外管体10,使得所述降温管40邻近所述烟草30设置。其中,所述降温管40相背的两端均封口。从所述第二端12将过滤件50装入所述外管体10,使得所述过滤件50邻近所述降温管40设置。以及在所述多个外管体10的外表面卷上包装件60,以形成多个烟弹1。The embodiment of the present application provides a filling method of the
在本实施方式中,所述烟弹1的装填方法用于烟弹1的生产。具体地,所述烟弹1的装填方法包括步骤S1、S2、S3、S4及S5。接下来对步骤S1、S2、S3、S4及S5进行详细描述。In this embodiment, the filling method of the
S1,提供多个外管体10。S1 provides a plurality of
在本实施方式中,所述多个外管体10的第一端11具有封口部20。所述封口部20用于密封所述外管体10的第一端11,且所述密封部采用食用级材料。举例而言,所述封口部20包含10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45~105g/㎡的牛油纸中至少一种。相对于烟弹1的使用者来说,所述外管体10的第一端11为远唇端,所述外管体10与所述第一端11相背设置的第二端12为近唇端。所述多个外管体10以所述第一端11朝下竖直放置,即,所述多个外管体10的第二端12在所述第一端11的上方。In this embodiment, the first ends 11 of the plurality of
在本实施方式中,举例而言,所述多个外管体10可以通过具有多个承载孔的承载组件进行承载,具体地,将所述多个外管体10设置于所述多个承载孔中,且一个所述外管体10对应一个所述承载孔设置,以使得所述承载组件能够同时承载所述多个外管体10,能够实现一次性对所述多个外管体10进行装填,从而提高烟弹1的装填效率。In this embodiment, for example, the plurality of
S2,从与所述外管体10的第一端11相背设置的第二端12装入烟草30。S2:
在本实施方式中,所述烟草30可以但不限于为颗粒状、条状或块状等。所述烟草30可以但不限于通过自重或外力中至少一种从所述第二端12进入所述外管体10,且所述烟草30会抵接到所述封口部20朝向所述第二端12的面。In this embodiment, the
S3,从所述第二端12将降温管40装入所述外管体10,使得所述降温管40邻近所述烟草30设置。S3: Install the cooling
在本实施方式中,所述降温管40相背的两端均为封口,用于防止所述烟草30进入所述降温管40中,使得所述烟草30的分布稀疏,从而影响所述烟草30的加热效果。此外,防止所述烟草30进入所述降温管40中,还防止所述烟草30影响所述降温管40的降温效果。将所述降温管40从所述第二端12装填进入所述外管体10,以使得所述降温管40邻近所述烟草30设置。在一实施方式中,所述降温管40抵接所述烟草30。在另一实施方式中,所述降温管40与所述烟草30间隔设置,使得所述烟弹1在插入烟具时,所述烟草30具有流动的空间,避免烟草30收到挤压而增加吸阻力。In this embodiment, the two opposite ends of the cooling
S4,从所述第二端12将过滤件50装入所述外管体10,使得所述过滤件50邻近所述降温管40设置。S4: Install the
在本实施方式中,所述过滤件50为多孔蓬松材料,例如聚乳酸(Polylactic Acid,PLA)。将所述过滤件50自所述第二端12装入所述外管体10,以使得所述过滤件50邻近所述降温管40的开口端设置。在一实施方式中,所述过滤件50远离所述第二端12的一端与所述开口端间隔设置。在另一实施方式中,所述过滤件50远离所述第二端12的一端抵接所述开口端。在又一实施方式中,所述过滤件50远离所述第二端12的一端抵接所述开口端,并部分通过所述开口端进入所述降温管40中。In this embodiment, the
S5,在所述多个外管体10的外表面卷上包装件60,以形成多个烟弹1。S5: Roll the
在本实施方式中,对所述多个外管体10的外表面卷上包装件60以形成多个烟弹1。其中,所述包装件60为食用级材料,以防止所述包装件60在受热时产生有毒物质。具体地,所述包装件60可以但不限于为32~40g/㎡的水松纸。其中,所述包装件60的贴合所述外管体10的表面涂附有胶水,以使得所述包装件60能够对所述外管体10进行包装。所述包装件60对所述外管体10进行包裹,可以遮挡所述外管体10的外表面上的污垢及卷痕。In this embodiment, the outer surfaces of the plurality of
本申请提供了一种烟弹1的装填方法,所述烟弹1的装填方法采用装填的方式将烟草30、降温管40及过滤件50装填至外管体10,并在所述外纸管外侧卷上包装件60以形成烟弹1,使得所述烟弹1的制备速度快。此外,本申请提供的一种烟弹1的装填方法一次可以对多个所述外管体10进行装填以形成多个烟弹1,使得所述烟弹1的制备效率高。因此,本申请提供的一种烟弹1的装填方法能够提高加热不燃烧烟弹1的制备效率。This application provides a filling method of the
请参照图4,图4为图1实施方式提供的烟弹的装填方法中烟草的装填的流程图。在本实施方式中,所述“从与所述外管体10的第一端11相背设置的第二端12装入烟草30”包括提供定量的烟草30,并将所述烟草30邻近所述第二端12设置。以及将所述烟草30自所述第二端12装填入所述外管体10。Please refer to FIG. 4 , which is a flow chart of tobacco filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 . In this embodiment, "loading
在本实施方式中,对于一个所述外管体10,烟草30的装填量需要保持一定。因此,所述烟草30需要定量装填。具体地,所述烟草30的装填步骤包括S21及S22。接下来对步骤S21及S22进行详细描述。In this embodiment, for one
S21,提供定量的烟草30,并将所述烟草30邻近所述第二端12设置。S21, provide a certain amount of
在本实施方式中,提供定量的烟草30。具体地,在一实施方式中,采用量杯或量筒等量具装填定量的烟草30,以使得装填入所述外管体10的所述烟草30的量保持一定。在另一实施方式中,采用具有收容空间的载具,将所述烟草30装填进入所述收容空间并充满所述收容空间,以保持装填入所述外管体10的所述烟草30的量保持一定。将定量的所述烟草30准备好之后,将所述烟草30邻近所述第二端12设置,以使得所述烟草30对准所述第二端12。In this embodiment, a quantitative amount of
S22,将所述烟草30自所述第二端12装填入所述外管体10。S22. Load the
在本实施方式中,将所述烟草30自所述第二端12装填入所述外管体10。具体地,所述烟草30对准所述第二端12,对所述烟草30施加朝向所述外管体10的外力,或者,将所述烟草30朝向所述外管体10倾倒,以使得所述烟草30落入所述外管体10中。需要说明的是,所述外管体10保持竖直状态,所述烟草30在装填入所述外管体10中,所述烟草30会借助自身的重力落入所述外管体10中。在一实 施方式中,所述烟草30直接从所述第二端12装填进入所述外管体10。在另一实施方式中,所述烟草30通过具有导向结构的部件装填进入所述外管体10。其中,所述具有导向结构的部件可通过从所述第二端12部分伸入所述外管体10,以避免所述烟草30粘附在所述第二端12附近,进而对所述外管体10造成污染。In this embodiment, the
请参照图5及图6,图5为图4实施方式提供的烟弹的装填方法中烟草装填量的流程图;图6为图5实施方式提供的烟弹的装填方法中烟草填充的示意图。在本实施方式中,所述“提供定量的烟草30”包括提供所述烟草30的量能够充满所述外管体10的部分长度L1为:15mm≤L1≤18mm。Please refer to FIGS. 5 and 6 . FIG. 5 is a flow chart of the tobacco filling amount in the cigarette cartridge filling method provided by the embodiment of FIG. 4 . FIG. 6 is a schematic diagram of tobacco filling in the cigarette cartridge filling method provided by the embodiment of FIG. 5 . In this embodiment, "providing a quantitative amount of
在上述实施方式步骤S21中,提供定量的烟草30,具体的为步骤S211。接下来对步骤S211进行详细描述。In step S21 of the above embodiment, a quantitative amount of
S211,提供所述烟草30的量能够充满所述外管体10的部分长度L1为:15mm≤L1≤18mm。S211, provide the
在本实施方式中,装填入所述外管体10的烟草30的量需要保持充足,以使得所述烟弹1具有足够的发烟量。具体地,装填入所述外管体10的烟草30的量能够充满所述外管体10的部分长度L1≥15mm。装填入所述外管体10的烟草30的量也不易过多,需要留有足够空间装填降温管40及过滤件50,以使得所述烟草30在受热后产生的气溶胶基质在被抽吸时具有适宜的温度及口感。具体地,装填入所述外管体10的烟草30的量能够充满所述外管体10的部分长度L1≤18mm。因此,提供所述烟草30的量能够充满所述外管体10的部分长度L1为:15mm≤L1≤18mm。In this embodiment, the amount of
请参照图7,图7为图1实施方式提供的烟弹的装填方法中外管体封口的流程图。在本实施方式中,所述“提供多个外管体10”包括将所述多个外管体10的第一端11涂附粘结剂。将所述多个外管体10的第一端11贴合封口件。对所述多个外管体10的第一端11贴合所述封口件处进行加热及加压。以及沿所述多个外管体10的外轮廓对所述封口件进行切割,以形成密封所述多个外管体10的第一端11的封口部20。Please refer to FIG. 7 , which is a flow chart of the sealing of the outer tube body in the filling method of the cigarette cartridge provided in the embodiment of FIG. 1 . In this embodiment, "providing a plurality of
在本实施方式中,所述多个外管体10需要进行封口,形成封口部20密封所述第一端11,从而使得所述多个外管体10可以进行装填。具体地,所述多个外管体10封口的流程包括步骤S11、S12、S13及S14。接下来对步骤S11、S12、S13及S14进行详细描述。In this embodiment, the plurality of
S11,将所述多个外管体10的第一端11涂附粘结剂。S11, apply adhesive to the first ends 11 of the plurality of
在本实施方式中,对所述多个外管体10的第一端11涂附粘结剂,所述粘结剂为食品级粘结剂,从而防止所述粘结剂在受热时产生有害物质。举例而言,所述粘结剂可以但不限于为糯米胶,搭口胶、吸管胶、白乳胶等食品级粘结剂。在一实施方式中,将所述多个外管体10的第一端11放入粘结剂中,以使得所述多个外管体10的第一端11涂附有粘结剂。在另一实施方式中,将存储有粘结剂的容器移动至所述多个外管体10处并使得所述粘结剂与所述多个外管体10的第一端11接触,以使得所述多个外管体10的第一端11涂附有粘结剂。In this embodiment, an adhesive is applied to the first ends 11 of the
S12,将所述多个外管体10的第一端11贴合封口件。S12: Fit the first ends 11 of the plurality of
在本实施方式中,将所述多个外管体10的第一端11贴合封口件,以使得所述封口件粘附于所述多个外管体10的第一端11,且密封所述多个外管体10的第一端11。所述封口件采用食用级材料。举例而言,所述封口件包含10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45~105g/㎡的牛油纸中至少一种。In this embodiment, the first ends 11 of the plurality of
S13,对所述多个外管体10的第一端11贴合所述封口件处进行加热及加压。S13, heat and pressurize the first ends 11 of the
在本实施方式中,对所述外管体10的第一端11贴合于所述封口件处进行加热及加压,以提高所述封口件与所述第一端11的贴合的牢固程度。In this embodiment, the
S14,沿所述多个外管体10的外轮廓对所述封口件进行切割,以形成密封所述多个外管体10的第一端11的封口部20。S14 , cut the sealing member along the outer contour of the plurality of
在本实施方式中,沿所述多个外管体10的外轮廓对所述封口件进行切割。具体地,在一实施方式中,利用激光沿所述多个外管体10的外轮廓对所述封口件进行切割,以形成密封所述多个外管体10的第一端11的封口部20。在另一实施方式中,利用刀具沿所述多个外管体10的外轮廓对所述封口件进行 切割,以形成密封所述多个外管体10的第一端11的封口部20。In this embodiment, the sealing member is cut along the outer contours of the plurality of
在一实施方式中,步骤S13中,对所述多个外管体10的第一端11贴合所述封口件处加热的时间t:5s≤t≤8s,温度T:120℃≤T≤200℃,对所述外管体10施加的压力P:100Pa≤P≤300Pa。In one embodiment, in step S13, the first ends 11 of the plurality of
在本实施方式中,由于粘结剂在常温状态下为粘稠的固液混合物,因此常温下,粘附有粘结剂的所述第一端11与所述密封件贴合,并不能使得所述第一端11与所述密封件牢固粘结。在本实施方式中,通过对所述第一端11与所述密封件贴合处进行加温,使得所述第一端11与所述密封件贴合处的粘结剂完全熔化,且将水分蒸发掉,从而提高了所述粘结剂的粘结强度。此外,通过对所述第一端11与所述密封件贴合处进行加温,将粘结剂的异味散发掉,使得所述第一端11与所述密封件贴合处此后再次受热时无异味。此外,对所述第一端11与所述密封件贴合处进行加压,使得所述第一端11与所述密封件贴合的更加紧密。待所述第一端11与所述密封件贴合处冷却之后,所述第一端11与所述密封件贴合处的粘结剂由于水分被蒸发了,将会固化并固定连接所述第一端11及所述密封件。相比于加热加压之前,加热加压后,所述第一端11与所述密封件贴合得更加紧密,粘结得更加牢固。具体地,举例而言,对所述第一端11与所述密封件贴合处的加热的时间t:5s≤t≤8s,温度T:120℃≤T≤200℃,对所述外管体10施加的压力P:100Pa≤P≤300Pa。其中,加热时间不宜过长,加热温度不易过高,加压不易过大,避免对所述外管体10及所述封口件造成损伤。加热时间不宜过短,加热温度不易过低,加压不易过小,避免对所述粘结剂的加热不够充分,从而避免所述第一端11与所述封口件粘结不够牢固。In this embodiment, since the adhesive is a viscous solid-liquid mixture at room temperature, the
请参照图8,图8为图1实施方式提供的烟弹的装填方法中降温管装填的流程图。在本实施方式中,将所述多个降温管40沿预设方向进行传输。将所述多个降温管40运输到所述多个外管体10处,使得所述多个降温管40中心对准所述外管体10,且邻近所述第二端12。以及将所述降温管40自所述第二端12装填入所述外管体10。Please refer to FIG. 8 , which is a flow chart of cooling tube filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 . In this embodiment, the plurality of
在本实施方式中,将所述降温管40从所述第二端12装填入所述外管体10中,具体的步骤包括S31、S32及S33。接下来对步骤S31、S32及S33进行详细描述。In this embodiment, the cooling
S31,将所述多个降温管40沿预设方向进行传输。S31, transport the plurality of
本实施方式中,所述预设方向是指将所述多个降温管40传输至所述多个外管体10的方向。对所述多个降温管40进行传输可以但不限于通过传送带、导向轨道、载具或机械手臂等方式,只要能够实现对所述多个降温管40沿预设方向进行运输即可。此外,所述多个降温管40还可以通过传送带、导向轨道、载具或机械手臂等方式中的多种方式进行组合运输。In this embodiment, the preset direction refers to the direction in which the plurality of
S32,将所述多个降温管40运输到所述多个外管体10处,使得所述多个降温管40中心对准所述外管体10,且邻近所述第二端12。S32 , transport the plurality of
在本实施方式中,将所述多个降温管40运输至所述多个外管体10处,一个所述降温管40对应一个所述外管体10设置,且邻近所述第二端12。所述多个降温管40可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中一种或多种方式运输至所述多个外管体10处,以使得所述多个降温管40对应所述多个外管体10设置。In this embodiment, the plurality of cooling
S33,将所述降温管40自所述第二端12装填入所述外管体10。S33. Load the
在本实施方式中,将所述降温管40自所述第二端12装填入所述外管体10。具体地,通过施加外力以使得所述降温管40进入所述外管体10。In this embodiment, the cooling
请参照图9及图10,图9为图8实施方式提供的烟弹的装填方法中降温管的装填位置的流程图;图10为图9实施方式提供的烟弹的装填方法中降温管与烟草相对位置的结构示意图。在本实施方式中,所述“将所述降温管40自所述第二端12装填入所述外管体10”包括将所述降温管40自所述第二端12装填入所述外管体10,以使得所述降温管40远离所述第二端12的一端邻近所述烟草30的距离L2为:1.5mm≤L2≤2mm。Please refer to Figures 9 and 10. Figure 9 is a flow chart of the filling position of the cooling tube in the filling method of the cigarette cartridge provided in the embodiment of Figure 8; Figure 10 is a flow chart of the cooling tube and the cooling tube in the filling method of the cigarette cartridge provided in the embodiment of Figure 9. Structural diagram of the relative positions of tobacco. In this embodiment, "loading the cooling
上一实施方式中步骤S33具体的包括步骤S331,接下来对步骤S331进行详细描述。Step S33 in the previous embodiment specifically includes step S331, and step S331 will be described in detail next.
S331,将所述降温管40自所述第二端12装填入所述外管体10,以使得所述降温管40远离所述第二端12的一端邻近所述烟草30的距离L2为:1.5mm≤L2≤2mm。S331, the cooling
在本实施方式中,所述降温管40与所述烟草30间隔设置,使得所述烟弹1在插入烟具时,所述烟草30具有流动的空间,避免烟草30收到挤压而增加吸阻力。具体地,所述降温管40远离所述第二端12的一端邻近所述烟草30的距离L2为:1.5mm≤L2≤2mm。具体地,以步骤S32中所述降温管40在装填入所述外管体10之前,所述降温管40邻近所述第二端12的一端与所述第二端12的距离为x0为例,通过施加外力将所述降温管40朝向所述外管体10运动距离y=x0+(L0-L1-L2),以实现所述降温管40远离所述第二端12的一端邻近所述烟草30的距离L2为:1.5mm≤L2≤2mm。其中,L0为所述外管体10的长度:42mm≤L0≤46mm,L1为所述烟草30装填至所述外管体10中的部分长度:15mm≤L1≤18mm。In this embodiment, the cooling
请再次参照图10,在本实施方式中,所述降温管40的长度L3占所述外管体10的长度L0比为:1:2.65≤L3/L0≤1:2.0。Please refer to FIG. 10 again. In this embodiment, the ratio of the length L3 of the cooling
在本实施方式中,所述降温管40的长度L3需要保持适宜长度。在所述外管体10的长度及所述过滤件50的长度保持一定的情况下,倘若所述降温管40的长度占所述外管体10的长度过小,会增加所述烟草30的装填量,在发烟时,所述烟草30与所述降温管40两者结合会快速带走热量,从而使得发烟量下降,影响抽吸体验。倘若所述降温管40的长度占所述外管体10的长度过大,会使得所述烟草30的装填量减少,从而导致发烟的时间相对较短,以使得发烟量的持续性不够。因此,所述降温管40的长度L3占所述外管体10的长度L0比为:1:2.65≤L3/L0≤1:2.0比较适宜,在这个比例范围内,能够为所述烟草30提供充足的空间以装填足够的所述烟草30,从而增加了发烟时间与发烟持续性,且使得降温效果更佳。In this embodiment, the length L3 of the cooling
请参照图11及图12,图11为图1实施方式提供的烟弹的装填方法中过滤件的装填的流程图;图12为图11实施方式提供的烟弹的装填方法中过滤件的装填示意图。在本实施方式中,所述“从所述第二端12将过滤件50装入所述外管体10,使得所述过滤件50邻近所述降温管40设置”包括提供多个过滤件50,其中,所述过滤件50的外径大于所述外管体10的内径,且所述过滤件50的外径d1为:6.5mm≤d1≤7mm。将所述多个过滤件50运输至所述多个外管体10处,所述过滤件50中心对准所述外管体10,且邻近所述第二端12。以及将所述过滤件50自所述第二端12装填入所述外管体10,以使得所述过滤件50与所述外管体10过盈配合。Please refer to Figures 11 and 12. Figure 11 is a flow chart of the filling of the filter element in the method of filling the cigarette cartridge provided by the embodiment of Figure 1; Figure 12 is a flow chart of the filling of the filter element in the method of filling the cigarette cartridge provided by the embodiment of Figure 11. Schematic diagram. In this embodiment, "installing the
在本实施方式中,将所述过滤件50装填入所述外管体10的流程包括步骤S41、S42及S43。接下来对步骤S41、S42及S43进行详细描述。In this embodiment, the process of loading the
S41,提供多个过滤件50。S41 provides
在本实施方式中,所述过滤件50的外径大于所述外管体10的内径。具体地,所述外管体10的内径d0:6.4mm≤d0≤6.65mm,所述过滤件50的外径d1:6.5mm≤d1≤7mm。In this embodiment, the outer diameter of the
S42,将所述多个过滤件50运输至所述多个外管体10处,所述过滤件50中心对准所述外管体10,且邻近所述第二端12。S42 , transport the plurality of
在本实施方式中,可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中至少一种方式将所述多个过滤件50运输至所述多个外管体10处,且将所述过滤件50中心对准所述外管体10,以提高所述过滤件50的装填精度。In this embodiment, the plurality of
S43,将所述过滤件50自所述第二端12装填入所述外管体10,以使得所述过滤件50与所述外管体10过盈配合。S43: Load the
在本实施方式中,所述过滤件50为多孔蓬松材料,例如PLA,因此,所述过滤件50在受力后可被压缩。利用所述过滤件50的材质性能,施加外力将所述过滤件50至所述第二端12装填入所述外管体10,虽然所述过滤件50的外径大于所述外管体10的内径,但当所述过滤件50收到外力挤压后,所述过滤件50能够被装填进入所述外管体10,并在进入所述外管体10后,所述过滤件50通过自身膨胀与所述外管体10紧密配合,从而密封所述第二端12。In this embodiment, the
请参照图13,图13为图1实施方式提供的烟弹的装填方法中烟弹的检测的流程图。在本实施方式中,在所述“在所述多个外管体10的外表面卷上包装件60,以形成多个烟弹1”之后,所述烟弹1的装填方法还包括对所述多个烟弹1进行检测。剔除检测不合格的烟弹1。以及将检测合格的烟弹1运输至 预设点位,以收纳所述烟弹1。Please refer to FIG. 13 , which is a flow chart of the detection of the cigarette cartridge in the cigarette cartridge filling method provided in the embodiment of FIG. 1 . In this embodiment, after the "rolling of
在本实施方式中,在所述“在所述多个外管体10的外表面卷上包装件60,以形成多个烟弹1”之后,还需要对所述多个烟弹1进行检测及收纳。具体地,对所述多个烟弹1进行检测及收纳包括步骤S6、S7及S8。接下来对步骤S6、S7及S8进行详细描述。In this embodiment, after "rolling the
S6,对所述多个烟弹1进行检测。S6: Detect the plurality of
在本实施方式中,可以但不限于通过视觉检测或者红外检测等方式对所述多个烟弹1进行检测。具体地,检测所述外管体10的第一端11是否封好、检测所述过滤件50是否完整、检测所述包装件60的卷口及粘接是否良好、检测所述包装件60的外表面是否有被污染、检测所述烟弹1内的烟草30是否漏装以及检测所述降温管40朝向是否正确等。In this embodiment, the plurality of
S7,剔除检测不合格的烟弹1。S7, remove the
在本实施方式中,将所述多个烟弹1中检测不合格的进行剔除,可以但不限于通过机械臂抓取、吸力装置吸取或推杆结构推送等方式将所述多个烟弹1中检测不合格的烟弹1剔除。In this embodiment, the unqualified ones among the plurality of
S8,将检测合格的烟弹1运输至预设点位,以收纳所述烟弹1。S8, transport the tested
在本实施方式中,将检测合格的烟弹1进行收纳。需要说明的是,检测合格是指步骤S7中检测的烟弹1中各部件特征均完好,具体地,所述外管体10的第一端11密封完整、所述过滤件50完整、所述包装件60的卷口及粘接良好、所述包装件60的外表面未被污染、所述烟弹1内的烟草30无漏装以及所述降温管40朝向正确。In this embodiment, the
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型,这些改进和润饰也视为本申请的保护范围。Although the embodiments of the present application have been shown and described above, it can be understood that the above-mentioned embodiments are illustrative and cannot be understood as limitations of the present application. Those of ordinary skill in the art can make modifications to the above-mentioned embodiments within the scope of the present application. The embodiments are subject to changes, modifications, substitutions and modifications, and these improvements and modifications are also deemed to be within the protection scope of the present application.
Claims (20)
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| CN202210300533.6 | 2022-03-25 | ||
| CN202210300533.6A CN114698877A (en) | 2022-03-25 | 2022-03-25 | Method for filling cartridge |
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| WO2023178735A1 true WO2023178735A1 (en) | 2023-09-28 |
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| PCT/CN2022/085615 Ceased WO2023178735A1 (en) | 2022-03-25 | 2022-04-07 | Method for filling cartridge |
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| WO2021117407A1 (en) * | 2019-12-12 | 2021-06-17 | 株式会社東亜産業 | Cartridge for heated tobacco product |
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| US20220087325A1 (en) * | 2020-07-20 | 2022-03-24 | Yunnan Xike Science & Technology Co., Ltd | Method for filling aerosol generating product and prepared aerosol generating product |
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| AR002035A1 (en) * | 1995-04-20 | 1998-01-07 | Philip Morris Prod | A CIGARETTE, A CIGARETTE AND LIGHTER ADAPTED TO COOPERATE WITH THEMSELVES, A METHOD TO IMPROVE THE DELIVERY OF A SPRAY OF A CIGARETTE, A CONTINUOUS MATERIAL OF TOBACCO, A WORKING CIGARETTE, A MANUFACTURING MANUFACTURING METHOD , A METHOD FOR FORMING A HEATER AND AN ELECTRICAL SYSTEM FOR SMOKING |
| CN109527638B (en) * | 2018-12-06 | 2023-08-08 | 安徽中烟工业有限责任公司 | Tobacco particle type heat-not-burn tobacco product and manufacturing method thereof |
| CN109691692B (en) * | 2019-03-06 | 2024-09-10 | 深圳市益中源科技有限公司 | Granular cigarette |
| CN211431047U (en) * | 2019-12-18 | 2020-09-08 | 前海国健华烟科技(深圳)有限公司 | Heating non-combustible plant herbaceous cigarette bullet structure |
| CN115297739A (en) * | 2020-02-28 | 2022-11-04 | 菲利普莫里斯生产公司 | Aerosol-generating article with improved configuration |
| CN112089091B (en) * | 2020-10-13 | 2024-06-18 | 云南养瑞科技集团有限公司 | Tobacco product comprising tobacco particles |
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- 2022-03-25 CN CN202210300533.6A patent/CN114698877A/en active Pending
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| CN110292196A (en) * | 2019-06-06 | 2019-10-01 | 深圳市智热科技有限公司 | A pod production line |
| CN210248378U (en) * | 2019-07-04 | 2020-04-07 | 前海国健华烟科技(深圳)有限公司 | Heating non-combustible plant herbaceous tobacco cartridge |
| WO2021117407A1 (en) * | 2019-12-12 | 2021-06-17 | 株式会社東亜産業 | Cartridge for heated tobacco product |
| US20220087325A1 (en) * | 2020-07-20 | 2022-03-24 | Yunnan Xike Science & Technology Co., Ltd | Method for filling aerosol generating product and prepared aerosol generating product |
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