WO2023171709A1 - Resin composition and method for producing same - Google Patents
Resin composition and method for producing same Download PDFInfo
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- WO2023171709A1 WO2023171709A1 PCT/JP2023/008807 JP2023008807W WO2023171709A1 WO 2023171709 A1 WO2023171709 A1 WO 2023171709A1 JP 2023008807 W JP2023008807 W JP 2023008807W WO 2023171709 A1 WO2023171709 A1 WO 2023171709A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/24—Homopolymers or copolymers of amides or imides
- C08L33/26—Homopolymers or copolymers of acrylamide or methacrylamide
Definitions
- the present invention relates to a resin composition and a method for producing the same.
- Patent Document 5 and Non-Patent Documents 1 and 2 describe mixing micronized cellulose fibers with the supramolecular material. It is disclosed that this makes it possible to improve physical properties. It would be more preferable if the physical properties could be further improved based on such knowledge.
- An object of the present invention is to provide a resin composition that has excellent elasticity and toughness by utilizing host-guest interaction.
- the present invention A resin component (A) having a host group and essentially having a structural unit based on another radically polymerizable monomer, and Containing a polymer (B) obtained by polymerizing a radically polymerizable monomer in a solution of the resin component (A),
- the host group is
- This is a resin composition characterized by the following.
- the resin component (A) further has a guest group.
- the blending amounts of (A) and (B) are: (A)/((A)+(B)) (weight ratio) is preferably 65 to 95% by weight.
- the resin composition further contains cellulose (C) modified with a compound having at least one functional group F selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group.
- the blending amounts of (A) to (C) are: (A)/((A)+(B)+(C))(weight ratio) is 57 to 95 (B)/((A)+(B)+(C))(weight ratio) is 4 to 35 (C)/((A)+(B)+(C))(weight ratio) is 1 to 16 It is preferable that
- the resin component (A) is preferably a copolymer of a host group-containing monomer and another radically polymerizable monomer.
- the present invention provides a step (1-1) of preparing a solution of resin component (A).
- Process (1-3) It is also a method for producing the above-mentioned resin composition, characterized by having the following.
- Step (1-2) is preferably carried out in the presence of cellulose (C) modified with a compound having a functional group F.
- the present invention provides a step (2-1) of producing a molded article containing a resin component (A).
- Step (2-3) of polymerizing monomers in the resin molding to obtain polymer (B) It is also a method for producing the above-mentioned resin composition comprising:
- Step (2-1) is preferably carried out in the presence of cellulose (C) modified with a compound having a functional group F.
- the present invention also provides a resin molded product characterized by being made of the resin composition described above.
- the resin molded article preferably has an elastic modulus of 5 to 60 MPa.
- the resin molded product preferably has a toughness of 5 to 90 MJm-3 in a tensile test.
- the resin composition of the present invention has both stretchability and toughness.
- FIG. 2 is a schematic diagram showing the mechanism that produces the effects of the present invention.
- FIG. 1 is a schematic diagram showing a method for synthesizing a resin composition of the present invention.
- FIG. 3 is a diagram showing the results of Example 1.
- FIG. 3 is a diagram showing the results of Example 2.
- FIG. 4 is a diagram showing the results of Example 4-1.
- FIG. 4 is a diagram showing the results of Example 4-1.
- FIG. 4 is a diagram showing the results of Example 4-2.
- FIG. 4 is a diagram showing the results of Example 4-2.
- FIG. 4 is a diagram showing the results of Example 4-2.
- FIG. 4 is a diagram showing the results of Example 4-3.
- FIG. 4 is a diagram showing the results of Example 4-3.
- FIG. 4 is a diagram showing the results of Example 4-4.
- FIG. 4 is a diagram showing the results of Example 4-4.
- 1 is a diagram specifically showing embodiments of aspects 1 and 2 of the present invention.
- FIG. 3
- a "(meth)acryloyl group” means a “methacryloyl group” or an “acryloyl group.”
- the present invention is a composition containing a resin component (A) having a host group and a polymer (B). Furthermore, this polymer (B) was produced by reacting the resin component (A) in a solution.
- the resin component (A) having a host group further has a guest group
- interaction occurs between the host group and the guest group, and this forms a structure similar to a crosslinked chain.
- this interaction is not a covalent bond, separation and recombination can occur relatively easily.
- resin components with or without guest groups can have properties such as stimulus responsiveness, self-healing properties, and toughness.
- a resin composition if it has a structure that causes hydrogen bonding, it can have further excellent properties in terms of stimulus response, self-healing property, toughness, and the like. That is, hydrogen bonds form a structure similar to a crosslinked chain and cause dissociation and recombination of hydrogen bonds, which is presumed to contribute to improving these properties.
- a resin component (A) or a polymer (B) having a hydroxyl group or a carboxyl group it is possible to obtain such an effect due to hydrogen bonding.
- the resin composition of the present invention may further contain modified cellulose (C). This can further improve toughness. It is presumed that hydrogen bonding occurs between the resin component (A) and the modified cellulose (C), thereby providing suitable toughness.
- the resin component (A) used in the present invention has a host group.
- Such compounds may have a host group and a guest group (A-1), or may have only a host group (A-2).
- a crosslinked structure is formed by the interaction between the host group and the guest group.
- a resin may be a resin having both a host group and a guest group, or a mixture of a resin having a host group and a resin having a guest group.
- Known resin compositions can be used as such resin compositions.
- the main chain of the resin component (A) penetrates at least a portion of the host groups.
- the host group and the guest group will be explained in detail, and then the resin having these will be explained in detail.
- the above structure is a monovalent group obtained by removing one hydrogen atom or hydroxyl group from a cyclodextrin derivative.
- the above-mentioned cyclodextrin is known as ⁇ -cyclodextrin, ⁇ -cyclodextrin, ⁇ -cyclodextrin, etc., but any of these may be used, or two or more of these may be used in combination. good.
- R is more preferably 75% or more hydrogen, most preferably 90% or more hydrogen. Note that all of R may be hydroxyl groups.
- the cyclodextrin represented by the above general formula (1) may be one in which some or all of the hydroxyl groups in the proportions described above are substituted with R groups.
- R in the general formula (1) can be at least one group selected from the group consisting of an acetyl group, an alkyl group having 50 or less carbon atoms, and -CONHR (R is a methyl group or an ethyl group). Such substitutions can be made by known methods.
- the resin component (A) When the resin component (A) is one having a host group and a guest group (A-1), it may be a polymer having both a host group and a guest group, or a polymer having a host group and a guest group. It may also be a mixture of polymers having groups. In any of these cases, the resin component (A) is obtained using a monomer having a host group and a monomer having a guest group as its raw material. A monomer having a host group and a monomer having a guest group, which can be used as raw materials for such resin component (A), will be explained in detail, and then a polymer using these will be explained in detail. .
- the type of host group-containing polymerizable monomer is not particularly limited, as long as it has a host group and a functional group exhibiting polymerizability.
- Specific examples of functional groups exhibiting polymerizability include alkenyl groups, vinyl groups, etc., as well as -OH, -SH, -NH 2 , -COOH, -SO 3 H, -PO 4 H, isocyanate groups, and epoxy groups ( glycidyl group), etc.
- These polymerizable functional groups can be introduced into the cyclodextrin or cyclodextrin derivative by substituting the hydrogen atom of one or more hydroxyl groups of the cyclodextrin. As a result, a host group-containing polymerizable monomer having a functional group exhibiting polymerizability is formed.
- Examples of host group-containing polymerizable monomers include compounds in which a host group is bonded (for example, covalently bonded) to a vinyl compound having a radically polymerizable functional group.
- the host group-containing polymerizable monomer examples include vinyl-based polymerizable monomers to which the above host group is bonded.
- the host group-containing vinyl monomer has the following general formula (h1)
- Ra represents a hydrogen atom or a methyl group
- R H represents the above-mentioned host group
- R 1 represents a hydroxyl group, a thiol group, or an alkoxy group which may have one or more substituents.
- a thioalkoxy group which may have one or more substituents
- an alkyl group which may have one or more substituents
- an amino group which may have one substituent
- 1 Represents a divalent group formed by removing one hydrogen atom from a monovalent group selected from the group consisting of an amide group, an aldehyde group, and a carboxyl group, which may have 5 substituents. .
- the host group-containing polymerizable monomer has the following general formula (h2) (In formula (h2), Ra, R H and R 1 have the same meanings as Ra, R H and R 1 in formula (h1), respectively.) Compounds represented by the following can be mentioned.
- the host group-containing polymerizable monomer has the following general formula (h3)
- Ra, R H and R 1 have the same meanings as Ra, R H and R 1 in formula (h1), respectively.
- n is 1 to 20, preferably 1 to 10, more preferably 1 to is an integer of 5.
- Rb represents hydrogen or an alkyl group having 1 to 20 carbon atoms (preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms).
- the host group R H in the host group-containing polymerizable monomers represented by formulas (h1), (h2), and (h3) is a monovalent group obtained by removing one hydroxyl group from a cyclodextrin derivative. This is an example of a certain case.
- the host group-containing polymerizable monomer has the following general formula (h4)
- R 1 is (a) General formula (2) below -R 3 -NH-R 4 (2)
- R 3 is an alkylene group having 3 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
- R 4 represents a (meth)acryloyl group or a vinyl group-containing alkyl group having 3 to 50 carbon atoms.
- (a) General formula (3) below -R 5 -NHCONH-R 6 (3) R 5 is an alkylene group having 3 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
- R 6 represents a (meth)acryloyloxyalkyl group having 4 to 50 carbon atoms or a vinyl group-containing alkyl group having 3 to 50 carbon atoms. ) or (c) the following general formula (4) -R 5 -OCONH-R 6 (4) ( R5 and R6 are the same as above.) represents one of the following.
- R 2 represents a hydrogen atom, an acyl group having 2 to 50 carbon atoms, or an alkyl group having 1 to 30 carbon atoms.
- R H can include the above-mentioned host groups.
- -CONHR 8 is preferably a methyl carbamate group or an ethyl carbamate group.
- -CONHR 8 is an ethyl carbamate group from the viewpoint that the cyclodextrin derivative is easily dissolved in other polymerizable monomers used together, and the polymer made of the cyclodextrin derivative is easy to form host-guest interaction. It is preferable that
- R 1 and R H having the above polymerizable unsaturated group are connected via a nitrogen atom derived from an amino group. .
- R 1 is (a) General formula (2) below -R 3 -NH-R 4 (2)
- R 3 is an alkylene group having 3 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
- R 4 represents a (meth)acryloyl group or a vinyl group-containing alkyl group having 3 to 50 carbon atoms.
- the cyclodextrin derivative (h4) having the structure represented by the general formula (2) has a structure derived from a diaminoalkyl compound, R 2 -NR 3 -NH-.
- the diaminoalkyl compound used for producing the cyclodextrin derivative is unfavorable in terms of toxicity if the number of carbon atoms in the alkyl group is too small. Furthermore, if the distance between the main chain of the cyclodextrin derivative of the present invention and the cyclodextrin during polymerization is too short, the degree of freedom of the molecule including steric hindrance will decrease, which is not preferable in terms of functional expression.
- the carbon number R 3 of the diaminoalkyl group is preferably 3 to 20. More preferably 3 to 10, still more preferably 3 to 5.
- R1 represents (a) the following general formula (3) -R 5 -NHCONH-R 6 (3)
- R 5 is an alkylene group having 2 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
- R 6 represents a (meth)acryloyloxyalkyl group having 4 to 50 carbon atoms or a vinyl group-containing alkyl group having 3 to 50 carbon atoms. ).
- the cyclodextrin derivative has a functional group that exhibits radical polymerizability via a urea bond, and has a (meth)acryloyloxyalkyl group or a vinyl group-containing alkyl group. It has a structure that has
- the number of carbon atoms in the alkyl group of the (meth)acryloyloxyalkyl group is preferably 1 to 10, and specific examples include structures derived from isocyanates such as 2-methacryloyloxyethyl isocyanate and 2-acryloyloxyethyl isocyanate.
- the number of carbon atoms R 5 in the diaminoalkyl group is preferably 3 to 20 for the same reason as R 3 above. More preferably, it is 3-10.
- R 1 represents (c) the following general formula (4) -R 5 -OCONH-R 6 (4) (R 5 and R 6 are the same as above).
- the cyclodextrin derivative has a functional group exhibiting radical polymerizability via a urethane bond, and has a (meth)acryloyloxyalkyl group or a vinyl group-containing alkyl group. It has a structure that has
- the compounds represented by (h1) to (h4) mentioned above are, for example, the known compounds disclosed in Patent Documents 1 to 4 mentioned above. Therefore, it can be manufactured by referring to these documents.
- the host group-containing polymerizable monomer can be one of the compounds represented by formula (h1), formula (h2), formula (h3), and formula (h4), or two types of compounds can be used alone. It can contain more than one species.
- Ra in formula (h1), formula (h2), and formula (h3) may be the same or different from each other.
- R H in formula (h1), formula (h2), formula (h3), and formula (h4), and R 1 in formula (h1), formula (h2), and formula (h3) are each the same or different from each other. There are cases.
- the substituents defined in formulas (h1) to (h4) are not particularly limited.
- substituents include an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, a halogen atom, a carboxyl group, a carbonyl group, a sulfonyl group, a sulfone group, and a cyano group. Examples include groups.
- R 1 is a divalent group formed by removing one hydrogen atom from an amino group which may have one substituent, then the amino group The nitrogen atom of can be bonded to the carbon atom of the C ⁇ C double bond.
- R 1 is a divalent group formed by removing one hydrogen atom from an amide group which may have one substituent, then the amide group carbon atoms can be bonded to the carbon atoms of the C ⁇ C double bond.
- R 1 is a divalent group formed by removing one hydrogen atom from an aldehyde group
- the host group-containing polymerizable monomers represented by (h1) to (h3) are, for example, (meth)acrylic acid ester derivatives (i.e., R 1 is -COO-), (meth)acrylamide derivatives (i.e., R It is preferable that 1 is -CONH- or -CONR-, and R has the same meaning as the above substituent. In this case, the polymerization reaction can proceed more easily, and the toughness and strength of the resulting polymer material can also be higher.
- (meth)acrylic in this specification refers to either acrylic or methacryl.
- R in the above -CONR- is, for example, preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 10 carbon atoms, and particularly preferably an alkyl group having 1 to 6 carbon atoms.
- Specific examples of the host group-containing polymerizable monomer represented by formula (h1) include (h1-1) below.
- At least one X is a hydrogen atom, and n is 5, 6 or 7.
- host group-containing polymerizable monomer represented by formula (h2) include the following (h2-1) to (h2-9).
- Compounds represented by formulas (h2-4), (h2-5) and (h2-6) have formulas (h2) in which R1 is -CONH-, and are ⁇ -cyclodextrin derivatives and ⁇ -cyclodextrin derivatives, respectively.
- Dextrin derivatives and ⁇ -cyclodextrin derivatives have a host group with one hydroxyl group removed.
- Compounds represented by formulas (h2-7), (h2-8) and (h2-9) have formulas (h2) in which R1 is -COO-, and are ⁇ -cyclodextrin derivatives and ⁇ -cyclodextrin derivatives, respectively.
- Dextrin derivatives and ⁇ -cyclodextrin derivatives have a host group with one hydroxyl group removed.
- host group-containing polymerizable monomer represented by formula (h3) include the following (h3-1) to (h3-3).
- the host group-containing polymerizable monomers represented by (h1-1), (h2-1) to (h2-9) and (h3-1) to (h3-3) above are all acrylic. The effects of the present invention are not inhibited even in the case of a structure in which hydrogen at the meta position is replaced with a methyl group, that is, a methacrylic type.
- the polymer compound having a host group includes a monomer unit based on the host group-containing polymerizable monomer and a monomer unit based on other radically polymerizable monomers described in detail below.
- the resin component (A) in the resin composition of the present invention may have a guest group. Having a guest group is preferable in that a crosslinked structure due to host/guest interaction can be obtained.
- the type of guest group is not limited as long as it is a group capable of host-guest interaction with the above-mentioned host group, and a wide range of known guest groups can be exemplified.
- Examples of the guest group include linear or branched hydrocarbon groups having 3 to 30 carbon atoms, cycloalkyl groups, aryl groups, heteroaryl groups, and organometallic complexes, which have one or more substituents. You can leave it there. More specific guest groups include chain or cyclic alkyl groups having 4 to 18 carbon atoms. The chain alkyl group having 4 to 18 carbon atoms may be either straight chain or branched. The cyclic alkyl group may have a cage structure.
- the substituent is the same as the above-mentioned substituent, and includes, for example, a halogen atom (e.g., fluorine, chlorine, bromine, etc.), a hydroxyl group, a carboxyl group, an ester group, an amide group, an optionally protected hydroxyl group, etc. be able to.
- a halogen atom e.g., fluorine, chlorine, bromine, etc.
- guest groups include, for example, alcohol derivatives; aryl compounds; carboxylic acid derivatives; amino derivatives; azobenzene derivatives having a cyclic alkyl group or phenyl group; cinnamic acid derivatives; aromatic compounds and their alcohol derivatives; amine derivatives; ferrocene derivatives; azobenzene; naphthalene derivative; anthracene derivative; pyrene derivative; perylene derivative; clusters composed of carbon atoms such as fullerene; A monovalent group formed by removing an atom) can also be mentioned.
- guest group examples include t-butyl group, n-octyl group, n-dodecyl group, isobornyl group, adamantyl group, and groups to which the above substituents are bonded.
- guest group-containing polymerizable monomer examples include vinyl-based polymerizable monomers to which the above-mentioned guest groups are bonded (for example, covalently bonded).
- the guest group-containing polymerizable monomer has the following general formula (g1)
- Ra represents a hydrogen atom or a methyl group
- R G represents the above guest group
- R 2 has the same meaning as R 1 in formula (h1).
- guest group-containing polymerizable monomers include n-hexyl (meth)acrylate, n-octyl (meth)acrylate, n-dodecyl (meth)acrylate, adamantyl (meth)acrylate, and (meth)acrylate.
- Hydroxyadamantyl acrylate 1-(meth)acrylamidoadamantane, 2-ethyl-2-adamantyl(meth)acrylate, N-dodecyl(meth)acrylamide, t-butyl(meth)acrylate, 1-acrylamidoadamantane, N- (1-adamantyl) (meth)acrylamide, N-benzyl (meth)acrylamide, N-1-naphthylmethyl (meth)acrylamide, ethoxylated o-phenylphenol acrylate, phenoxypolyethylene glycol acrylate, isostearyl acrylate, nonylphenol EO adduct Examples include acrylate, isobornyl (meth)acrylate, and the like.
- the guest group-containing polymerizable monomer can be produced by a known method. Moreover, a commercially available product can also be used as the guest group-containing polymerizable monomer.
- radically polymerizable monomers do not fall under the above-mentioned host group-containing polymerizable monomers and guest group-containing monomers, and are the above-mentioned host group-containing polymerizable monomers and guest group-containing polymerizable monomers described below. Examples include various compounds that can be copolymerized with. Examples of the other radically polymerizable monomers include various known vinyl polymerizable monomers.
- Ra is a hydrogen atom or a methyl group
- R3 is a halogen atom, a hydroxyl group, a thiol group, an amino group that may have one substituent or a salt thereof, and one substituent.
- R 3 when R 3 is a carboxyl group having one substituent, the hydrogen atom of the carboxyl group is a hydrocarbon group, a hydroxyalkyl group (for example, a hydroxymethyl group, a 1-hydroxyethyl group, a 2- hydroxyethyl group), methoxypolyethylene glycol (the number of ethylene glycol units is 1 to 20, preferably 1 to 10, particularly preferably 2 to 5), ethoxypolyethylene glycol (the number of ethylene glycol units is 1 to 20, preferably 2 to 5), Examples include carboxyl groups (ie, esters) substituted with groups 1 to 10, particularly preferably 2 to 5).
- a hydroxyalkyl group for example, a hydroxymethyl group, a 1-hydroxyethyl group, a 2- hydroxyethyl group
- methoxypolyethylene glycol the number of ethylene glycol units is 1 to 20, preferably 1 to 10, particularly preferably 2 to 5
- ethoxypolyethylene glycol the number of ethylene glycol units
- R 3 when R 3 is an amide group having one or more substituents, that is, a secondary amide or a tertiary amide, one hydrogen atom or two hydrogen atoms of the primary amide Examples include amide groups in which atoms are independently substituted with hydrocarbon groups or hydroxyalkyl groups (eg, hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl).
- R 3 is a carboxyl group in which a hydrogen atom is substituted with an alkyl group having 1 to 10 carbon atoms, or an amide in which one or more hydrogen atoms are substituted with an alkyl group having 1 to 10 carbon atoms. It is preferable that it is a group. In this case, the other radically polymerizable monomers have relatively high hydrophobicity, and copolymerization with the host group polymerizable monomer easily proceeds. More preferably, the alkyl group as a substituent has 2 to 8 carbon atoms, particularly preferably 2 to 6 carbon atoms, and in this case, the toughness and strength of the resulting polymer material are likely to be improved. This alkyl group may be either straight chain or branched.
- monomer represented by formula (a1) examples include (meth)acrylic acid, allylamine, maleic anhydride, methyl (meth)acrylate, ethyl (meth)acrylate, and n-(meth)acrylate.
- the monomer represented by formula (a1) is preferably a hydrogen bond donating monomer.
- a hydrogen bond-donating monomer means a monomer containing hydrogen-bonding hydrogen. More specifically, it refers to a monomer having in its molecule a functional group containing hydrogen that forms a hydrogen bond, such as a hydroxyl group, a carboxyl group, an amino group, or the like.
- the hydrogen bond-donating monomer is particularly preferably a hydroxyl group-containing monomer and/or a carboxyl group-containing monomer, such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, ( Particularly preferred is meth)acrylic acid.
- a hydroxyl group-containing monomer it is preferable to have a secondary hydroxyl group in that it is not too strong and has an appropriate hydrogen bond compared to a primary hydroxyl group.
- examples of such monomers include 2-hydroxypropyl (meth)acrylate and 2-hydroxybutyl (meth)acrylate.
- a monomer having an ether group may be used. Since such monomers can also form hydrogen bonds, the same effects as the above-mentioned hydroxyl group-containing monomers can be obtained.
- monomers having such an ether group include vinyl alkyl ether compounds, alkyl ether compounds of hydroxyalkyl (meth)acrylic acid, and the like. Note that when such a monomer having an ether group is used, it is preferable that the resin composition as a whole has a hydrogen bond-donating functional group in any of the components (A) to (C).
- the ether group is for hydrogen bond acceptance.
- the content of the host group-containing polymerizable monomer unit is not particularly limited.
- the resin component (A) may contain 0.01 to 10 mol% of host group-containing polymerizable monomer units based on the total number of moles of monomer units constituting the resin component (A).
- host-guest interaction is likely to occur in the polymeric material, and mechanical strength is likely to be improved.
- the host group-containing polymerizable monomer unit preferably contains 0.05 mol% or more, and preferably 0.1 mol% or more, based on the total number of moles of monomer units constituting the resin component (A).
- the host group-containing polymerizable monomer unit preferably contains 8 mol% or less, more preferably 6 mol% or less, based on the total number of moles of monomer units constituting the resin component (A). It is preferably contained in an amount of 5 mol% or less, more preferably 4 mol% or less.
- the content of the guest group-containing polymerizable monomer unit is not particularly limited.
- the guest group-containing polymerizable monomer unit can be contained in an amount of 0 to 10 mol % based on the total number of moles of monomer units constituting the resin component (A). In this case, host-guest interaction is likely to occur in the polymeric material, and mechanical strength is likely to be improved.
- the guest group-containing polymerizable monomer unit preferably contains 0.05 mol% or more, and 0.1 mol% or more, based on the total number of moles of the monomer units constituting the polymer compound having a guest group.
- the guest group-containing polymerizable monomer unit preferably contains 8 mol% or less, more preferably 6 mol% or less, based on the total number of moles of monomer units constituting the resin component (A). It is preferably contained in an amount of 5 mol% or less, more preferably 4 mol% or less.
- the resin component (A) mentioned above can be obtained by any known polymerization method. Specifically, solution polymerization in an organic solvent can be mentioned. A thermal polymerization reaction using a radical polymerization initiator, a photopolymerization reaction using a photopolymerization initiator, etc. can be used.
- the polymer (B) is obtained by carrying out a polymerization reaction in the presence of the resin component (A).
- the toughness is higher than when the polymer obtained by a general method is simply mixed with the resin component (A). It is preferable because it has excellent properties.
- each component is preferably selected so as to cause hydrogen bonding.
- a monomer having a functional group that forms a hydrogen bond with the hydroxyl groups in the polymer (B) may be used. can.
- Such monomers include the above-mentioned hydroxyl group-containing monomers, ether group-containing monomers, etc.
- 2-methoxyethyl (meth)acrylate examples include 2-ethoxyethyl (meth)acrylate, 4-methoxybutyl (meth)acrylate, and 4-ethoxybutyl (meth)acrylate.
- the monomers are not limited to these monomers as long as they are polar monomers that dissolve with the resin component (A) and have moderate compatibility so as not to cause partial separation or crystallization even after polymerization. Two or more of these may be used in combination.
- the polymer (B) reacts in the presence of the resin component (A). It is presumed that by manufacturing in this way, the polymer (B) is formed so as to be entangled with the resin component (A) having a crosslinked structure, resulting in high interaction, which improves the performance of the resin. Ru.
- the resin component (A) may be dissolved in a solvent and reacted as a solution, or the resin component (A) may be reacted as a solution without using a solvent.
- the resin component (A) may be dissolved or swollen in the monomer and then reacted.
- modified cellulose (C) modified cellulose
- the effects of the present invention can be obtained by polymerizing the polymer (B) in the presence of the resin component (A).
- the solvent is not particularly limited as long as it dissolves the monomers that are the raw materials for the resin component (A) and the polymer (B), but examples include dimethyl sulfoxide, Examples include N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, and pyridine.
- the amount of resin component (A) in the polymerization of polymer (B) is preferably 10 to 50% by weight based on the total amount of resin component (A) and solvent.
- the polymer (B) is preferably obtained by polymerization of unsaturated bonds.
- the monomers constituting such a polymer are not particularly limited, and may include various acrylic monomers, vinyl monomers, and the like. More specifically, the compounds exemplified as monomers that can be used for the above-mentioned "other radically polymerizable monomers" can be mentioned.
- the above-mentioned resin component (A) is a component that can be uniformly dissolved in the resin solution.
- the obtained polymer will have a polymer present in the resin chain having a three-dimensional structure of the resin component (A), so that the effects of the present invention can be favorably obtained. can.
- the resin composition of the present invention comprises cellulose (C) (hereinafter simply referred to as modified cellulose) modified with a compound having at least one functional group F selected from the group consisting of a carboxyl group, a hydroxyl group, an amino group, and an amide group. It may contain C).
- Modified cellulose (C) is obtained by esterifying some of the hydroxyl groups of the cellulose molecule with a compound having at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group. Since these functional groups cause hydrogen bonds, they cause hydrogen bonds to occur between the resin component (A) and the polymer (B), thereby improving physical properties.
- the shape of the modified cellulose (C) is not particularly limited, but the shape of the modified cellulose (C) is not particularly limited. It is possible to suitably use those whose surface has been modified with a compound having the above-mentioned properties.
- Micronized cellulose fibers are wood fibers (pulp) that have been refined down to the nano-order, and have received particular attention in recent years as a naturally-derived material.
- the use of micronized cellulose fiber as a filler is being considered, and it is known that strength is improved when blended into a resin, and many studies have been made from this perspective.
- the particle size of the micronized cellulose fibers is not particularly limited, but preferably has an average particle size of 1 to 30 ⁇ m as measured by nano-X-ray CT, for example.
- Such micronized cellulose fibers may be so-called cellulose nanofibers, which are micronized to the nano-order.
- suitable toughness can be obtained by using such modified cellulose (C).
- micronized cellulose fibers surface-modified with such specific functional groups can be dissolved or dispersed in an ionic liquid or the like. In this way, after being dissolved or dispersed in a liquid medium, it may be composited by the method detailed below, and then precipitated.
- Cellulose in which at least a portion of the hydroxyl groups are esterified is particularly preferred since it has a high affinity with the resin component (A) and the polymer (B) and can be mixed uniformly. Furthermore, hydrogen bonds can occur with each component in the composition. This makes it possible to improve the physical properties of the resin composition.
- the micronized cellulose fibers may include at least one of cellulose and cellulose derivatives.
- the cellulose material is preferably a cellulose derivative from the viewpoint that hydrogen bonding with the resin component (A) is likely to occur.
- the above-mentioned cellulose derivative is, for example, a compound in which cellulose is modified with another functional group, and can also be referred to as a so-called modified cellulose.
- the cellulose derivative has a structure in which a hydroxyl group in a structural unit constituting cellulose or a hydrogen atom of the hydroxyl group is substituted with another functional group.
- the cellulose has a structure in which a hydroxyl group in a structural unit constituting the cellulose is substituted with another functional group.
- the cellulose derivative described above is preferably cellulose modified with a compound having at least one functional group F selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group.
- the above-mentioned cellulose derivative has a structure in which the hydroxyl group in the structural unit (glucose unit) constituting cellulose is substituted with at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group. It is preferable to have.
- the polymer composite material can have excellent flexibility, toughness, and hardness.
- At least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group is preferably one selected from the group consisting of a carboxy group and a hydroxyl group.
- the cellulose derivative can be obtained, for example, by modifying cellulose with a compound having the above functional group (for example, functional group F).
- a compound having the above functional group for example, functional group F
- the compound having the above functional group is referred to as "compound F.”
- Examples of the compound having at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, an amino group, and an amide group include a compound having a carboxy group, a compound having a hydroxyl group, a compound having an amino group, and a compound having an amide group. These include, for example, a wide variety of known compounds.
- compound F examples include citric acid, succinic acid, malic acid, phthalic acid, isophthalic acid, terephthalic acid, trimesic acid, oxalic acid, adipic acid, azelaic acid, sebacic acid, maleic acid, malonic acid, etc. be able to.
- compound F is preferably citric acid, from the viewpoints of easy production of the cellulose derivative and easy hydrogen bonding with polymer A.
- the cellulose derivative is preferably citric acid-modified cellulose.
- the amount of the functional group derived from the compound F introduced is, for example, 0.1 to 5 mmol/g, preferably 0.5 to 3 mmol/g, and more preferably 1 to 2 mmol/g.
- a specific method for producing a cellulose derivative includes, for example, a method in which cellulose and the above compound F are reacted.
- the reaction method between cellulose and the above-mentioned compound F is not particularly limited, and for example, a wide variety of known condensation reactions, addition reactions, etc. can be employed.
- the reaction between cellulose and the above compound F can be carried out, for example, in the presence of a catalyst.
- the type of catalyst is not particularly limited, and examples include acids, alkalis, and the like.
- the catalyst is preferably an alkali, and specific examples include alkali metal hydroxides such as sodium hydroxide, ammonia, and organic amines.
- the reaction temperature between cellulose and the above compound F is also not particularly limited, and can be appropriately selected depending on the reactivity and the like.
- the reaction between cellulose and the above compound F can be carried out at a temperature of 20 to 200°C, preferably 50 to 150°C.
- the reaction time is also not particularly limited, and can be set to an appropriate time depending on the reaction temperature, for example, from 30 minutes to 20 hours.
- reaction between cellulose and the above compound F can be carried out in various solvents or without solvent.
- the molecular weight of the cellulose or cellulose derivative contained in the cellulose material is also not particularly limited.
- the weight average molecular weight of cellulose or a cellulose derivative is 5,000 to 1,000,000, preferably 10,000 to 900,000, more preferably 100,000 to 800,000.
- the above-mentioned modified cellulose (C) is blended simultaneously with the polymerization of the above-mentioned polymer (B).
- they can be uniformly mixed with the resin component (A) and the polymer (B).
- the obtained resin composition is particularly preferable in that the affinity between each component is high.
- the modified cellulose (C) may be mixed into the raw material monomer in the polymerization of the resin component (A), and the resin component (A) may be polymerized in the presence of the modified cellulose (C).
- the modified cellulose (C) when the modified cellulose (C) is blended, it is preferable to polymerize the polymer (B) in a solution of the resin component (A). Furthermore, when blending the modified cellulose (C), it is preferably added at the same time as the monomer in the step of polymerizing the polymer (B) in the solution of the resin component (A).
- the interaction between the host group and the guest group functions as a reversible crosslink.
- each of the above-mentioned components (A) to (C) is preferably contained in the following proportions (% by weight) with respect to the total weight of (A) to (C).
- the modified cellulose (C) when the modified cellulose (C) is further blended, it is preferably added to the monomers constituting the resin component (A) during polymerization of the resin component (A).
- the polymer (B) when polymerizing the polymer (B), the polymer (B) is polymerized in a composition called resin component (A) formed in the presence of the modified cellulose (C). That will happen.
- the raw materials for the polymer (B) are added to the composition molded into the desired shape.
- the monomer is impregnated and polymerized.
- each of the components (A) to (C) described above is preferably contained in the following proportions (% by weight) based on the total weight of (A) to (C).
- the resin composition of the present invention is obtained by polymerizing the polymer (B) in the presence of the resin component (A).
- the polymerization method for the polymer (B) is not particularly limited, and can be carried out by a general method. Specifically, radical polymerization by heat, radical polymerization by light, anionic polymerization, cationic polymerization, etc. can be mentioned. Among these, radical polymerization is particularly preferred.
- the photopolymerization initiator is not particularly limited and includes, for example, 1-hydroxycyclohexylphenylketone (trade name: IRGACURE184), 2-hydroxy-2-methylpropiophenone (trade name: IRGACURE1173), 2-methyl-1- Acetophenones such as [4-(methylthio)phenyl]-2-morpholinopropan-1-one, 1-[4-(2-hydroxyethoxy)phenyl]-2-hydroxy-2-methyl-1-propan-1-one, etc.
- benzoin system initiator such as benzoin, 2,2-dimethoxy-1,2-diphenylethan-1-one
- benzophenone [4-(methylphenylthio)phenyl]phenylmethanone, 4-hydroxybenzophenone
- Benzophenone initiators such as 4-phenylbenzophenone and 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone
- Thioxanthone initiators such as 2-chlorothioxanthone and 2,4-diethylthioxanthone
- Acylphosphine oxide initiators such as 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide
- 1,2-octanedione 1-[4-(phenylthio) ) phenyl], 2-(0-benzoyloxime), ethanone, 1-[9-ethyl
- Conditions for photopolymerization are not particularly limited, and examples of light sources include high-pressure mercury lamps, LED lamps, metal halide lamps, and the like.
- the radical polymerization initiator is not particularly limited, and includes azobisisobutyronitrile (AIBN), 4,4'-azobis(4-cyanovaleric acid), 2,2'-azobis(2-methylbutyronitrile), Dimethyl 2,2'-azobis(2-methylpropionate), 2,2'-azobis(2,4-dimethylvaleronitrile), benzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, cumene hydroperoxide, etc. can be used.
- the amount of the thermal polymerization initiator used is preferably 0.1 to 2% by weight based on the total amount of monomers constituting the polymer (B).
- the blending amount of (A) and (B) is preferably such that (A)/((A)+(B)) (weight ratio) is 0.5 to 0.9.
- the lower limit is preferably 0.5, more preferably 0.7.
- the upper limit is preferably 0.9, more preferably 0.85.
- the physical properties of the resin composition of the present invention are improved when there are many hydrogen bonds. Therefore, in the above embodiment 2, by performing polymerization in the presence of component (C) during the polymerization process of resin component (A), component (C) is more uniformly dispersed in the composition. . Furthermore, the polymerization of polymer (B) is also carried out in the presence of component (C). As a result, the entire composition has high uniformity and can have better physical properties.
- the resin component (A) may be polymerized in the presence of the component (C). Since the above component (C) does not have high solubility in ordinary solvents or monomers that are raw materials for the resin component (A), it is dissolved or dispersed in an ionic liquid, and then the resin component (A) is dissolved or dispersed in an ionic liquid. It may also be mixed with a monomer serving as a raw material.
- modified cellulose (C) cellulose nanofibers surface-treated with citric acid can be suitably used. Since modified cellulose (C) is not a highly soluble component, it cannot be dissolved in the reaction solvent.
- an ionic liquid in order to highly disperse the modified cellulose (C) in the liquid medium.
- the modified cellulose (C) By mixing the modified cellulose (C) with a liquid medium, it is dissolved or highly dispersed, and this is mixed with the raw material monomer of the resin component (A) in the solvent, and in this state, the resin component (A) is polymerized. It is preferable to do this.
- the resin component (A) containing component (C) is often in a solid state.
- the monomer constituting the polymer (B) is It may also be molded by impregnating it with a polymer (B) and causing a polymerization reaction of the polymer (B) by light irradiation, heating, etc.
- the resin composition of the present invention can be one that is molded into a predetermined shape by molding a composition containing a solvent by a method such as a casting method.
- the present invention also provides a resin molded product made of the above-mentioned resin composition having an elastic modulus of 5 to 60 MPa. That is, it is preferable that a resin molded article using the resin composition of the present invention has such an excellent modulus of elasticity.
- the elastic modulus is more preferably 10 MPa or more, and even more preferably 15 MPa or more.
- the elastic modulus is more preferably 55 MPa or less.
- the resin molded product of the present invention preferably has a toughness of 5 to 90 MJm -3 . It is preferable that a resin molded article using the resin composition of the present invention has the above-mentioned elastic modulus and also has excellent toughness.
- the toughness is more preferably 10 MJm -3 or more, and even more preferably 20 MJm -3 or more.
- the toughness is more preferably 70 MJm -3 or less, even more preferably 65 MJm -3 or less, and most preferably 60 MJm -3 or less.
- AdAAm N-(1-adamantyl)acrylamide
- AA Acrylic acid
- CAC Citric acid modified cellulose (produced according to the method of JP 2021-707698, Example 1-1)
- ⁇ CDAAmMe was synthesized according to the production method described in Macromolecules 2017, 50, 8, 3254-3261.
- TAc ⁇ CDAAmMe was synthesized according to the production method described in Macromolecules 2019, 52, 7, 2659-2668. Macromolecules 2019, 52, 18, 6953-6962.
- Example 1 In a centrifuge tube, add 2-hydroxypropyl acrylate (HPA), host monomer ( ⁇ CDAAmMe), guest monomer (AdAAm), photoinitiator (IRGACURE184), and dimethyl sulfoxide (DMSO) as a solvent so that the monomer concentration is 20% by weight.
- HPA 2-hydroxypropyl acrylate
- ⁇ CDAAmMe host monomer
- AdAAm guest monomer
- IRGACURE184 photoinitiator
- DMSO dimethyl sulfoxide
- UV light from a mercury lamp was irradiated for 135 minutes to obtain a primary polymer solution.
- Methoxyethyl acrylate (MEA) as a secondary monomer, CAC, and a photoinitiator were mixed into the obtained primary polymer solution using a planetary ball mill, and the mixture was transferred to a Teflon (registered trademark) beaker and photopolymerized.
- a film-like polymer was obtained by transferring to a petri dish and removing DMSO in a windy oven (80° C., 15 hours) and a vacuum oven (80° C., 1 day).
- the resulting composite material is designated as pHPA(100-xy)- ⁇ CDAAmMe(x)-AdAAm(y)/pMEA(z)/CAC(w).
- x and y are the mol% of the host and guest molecules in the primary polymer, respectively
- z is the weight% of the secondary polymer in the polymer
- w is the weight% of CAC to the polymer.
- a primary polymer network containing reversible crosslinking is called SC (Single Crossnetwork), and a material in which a linear polymer (Penetrating polymer) is introduced into SC(x,y) is called SCP (Single Crossnetwork with Penetrating Polymer). er), compounding CAC The resulting material is expressed as SCP(x, y, z) / CAC(w).
- SCP Single Crossnetwork with Penetrating Polymer
- toughness refers to the toughness of a material and is determined from the area of the stress-strain curve. These generally have a trade-off relationship, and the higher the Young's modulus and the higher the toughness, the harder, stronger, and more durable the material becomes.
- SH-01 is a compound represented by the above general formula.
- the compound was synthesized as follows. Weighed 31 g (26 mmol) of mono-6-(2-aminopropyl)amino-6- ⁇ -cyclodextrin and 3.7 g (37 mmol) of triethylamine into a 500 mL glass round-bottomed flask, and dissolved them in 74 g of dimethylformamide. I let it happen. To this solution, 5.1 g (33 mmol) of methacrylic anhydride was added dropwise over 20 minutes with stirring, and the mixture was further stirred for 90 minutes. Next, the reaction solution was poured into 340 g of acetone with vigorous stirring and left overnight.
- the resulting white solid was dissolved in 52 g of distilled water and treated with a column packed with anion exchange resin DOWEX 50-100 mesh (OH-form). Thereafter, the precipitated white solid was dissolved in 45 g of dimethylformamide, separated by filtration, and reprecipitated with 203 g of acetone. The precipitated white solid was filtered, washed with acetone, and dried under vacuum to obtain 1 g (0.778 mmol) of the desired ⁇ -cyclodextrin having a methacrylic group.
- Example 2 Exactly the same experiment was conducted using SH-01, a monomer produced according to the above synthesis example, instead of ⁇ CDAAmMe.
- the ratio of each monomer used in the polymer of Example 2 is as follows.
- Each of the following polymers (1) to (5) was produced.
- (1): Material consisting of HOP-A(N), SH-01 and AdAAm* SH-01: AdAAm 1: 1 (mol)
- (2): Material polymerized by mixing 20% by weight of MEA in the DMSO solution of (1) *Primary polymer: MEA 80:20 (weight%)
- MEA 80:20 (weight%)
- Polymer: CAC 100:5 (weight%) (5): Material to which 5% by weight of CAC was added during production of (3)
- composition ratio of each raw material during polymerization of the polymer (1) is shown in Table 3 below. (*Monomer concentration: 20% by weight)
- each polymer/composition was further obtained according to the composition ratios (2) to (5) shown in Table 4 below.
- Example 2 The results of the same evaluation as in Example 1 are shown in FIG. From FIG. 4, it became clear that the polymer of Example 2 also had good performance.
- Example 4 Polymerization of resin component (A) in the presence of citric acid-modified cellulose
- 1 mol% TAc ⁇ CDAAmMe was dissolved in methyl acrylate (MA) and 20 mol% acrylic acid (AA), photopolymerization initiator IRGASURE184 was added, and ultrasonic waves were irradiated for 1 hour.
- a 7 wt% CAC solution was prepared by dissolving 3 wt% of CAC in the monomer solution with the ionic liquid 1-Butyl-3-methlimidazolium chloride (BMIm Cl) and heating and stirring at 100°C for one day. Photopolymerization was performed by mixing the monomer solution and CAC solution.
- the obtained material was immersed in a 10-fold weight solution of 2-propanol and washed for 3 days by changing the solution every day. Subsequently, the material was washed with water in the same manner as above to remove the ionic liquid, and then dried under heat under vacuum to obtain a CAC composite material SC/CAC.
- the blending ratio of each component is shown in Table 6 below.
- the weight ratios of SC/CAC:MEA are (a) 80:20, (b) 70:30, (c) 60:40, and (d) 50:50.
- the weight ratios of SC/CAC:HEA are (a) 80:20, (b) 70:30, (c) 60:40, (d) 50:50, and (e) 40:60. .
- SC/CAC:pMEA-AA weight ratio is 50:50
- the molar ratio of MEA: AA is (a) 80:20, (b) 50:50, (c) 20:80 It is.
- SC/CAC:pHEA-AA weight ratio is 50:50
- the molar ratio of HEA:AA is (a) 80:20, (b) 50:50, (c) 20:80
- the resin composition of the present invention can be used as a molding material in various fields.
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Abstract
Description
本発明は、樹脂組成物及びその製造方法に関するものである。 The present invention relates to a resin composition and a method for producing the same.
近年、シクロデキストリン誘導体を用い、ホスト-ゲスト相互作用に代表される非共有結合的相互作用を利用して、様々な機能性を付与した超分子材料の開発が盛んに行われている。例えば、自己修復性を有し、伸縮性に優れる高分子材料やその原料となるシクロデキストリン誘導体をホスト基とするホスト基含有重合性単量体が提案されている(特許文献1~4)。 In recent years, development of supramolecular materials with various functionalities using cyclodextrin derivatives and utilizing non-covalent interactions typified by host-guest interactions has been actively conducted. For example, host group-containing polymerizable monomers have been proposed that have self-repairing properties and excellent elasticity, and host group-containing polymerizable monomers that use cyclodextrin derivatives as raw materials for the polymer materials (Patent Documents 1 to 4).
更に、このような樹脂組成物の物性を向上させることができれば、その使用可能な用途が拡大することが期待される。
一般的に、伸縮性に優れる樹脂組成物は、物理的強度が不充分である場合が多い。このため、上述した超分子材料においても、伸縮性に加えて、物理的強度を改善することができれば、非常に望ましい材料となる。
Furthermore, if the physical properties of such a resin composition can be improved, it is expected that its usable applications will be expanded.
Generally, resin compositions with excellent elasticity often have insufficient physical strength. For this reason, the above-mentioned supramolecular materials would also be highly desirable if their physical strength could be improved in addition to their stretchability.
特許文献5及び非特許文献1~2においては、上記超分子材料に対して、微粒子化されたセルロースファイバーを混合することが記載されている。これによって、物性の向上を図ることができる旨が開示されている。このような知見に基づいて、更に、物性の向上を図ることができれば、より好ましいものである。 Patent Document 5 and Non-Patent Documents 1 and 2 describe mixing micronized cellulose fibers with the supramolecular material. It is disclosed that this makes it possible to improve physical properties. It would be more preferable if the physical properties could be further improved based on such knowledge.
本発明は、ホスト-ゲスト相互作用を利用して、伸縮性に優れつつ、同時に強靭性に優れる樹脂組成物を提供することを目的とするものである。 An object of the present invention is to provide a resin composition that has excellent elasticity and toughness by utilizing host-guest interaction.
本発明は、
ホスト基を有し、その他のラジカル重合性単量体に基づく構成単位を必須とする樹脂成分(A)、及び、
樹脂成分(A)の溶液中で、ラジカル重合性単量体の重合によって得られた重合体(B)を含有し、
ホスト基は、
The present invention
A resin component (A) having a host group and essentially having a structural unit based on another radically polymerizable monomer, and
Containing a polymer (B) obtained by polymerizing a radically polymerizable monomer in a solution of the resin component (A),
The host group is
(式中、Rは、同一または異なって、水素、アセチル基、炭素数50以下のアルキル基及び-CONHR(Rはメチル基又はエチル基)からなる群より選択される官能基X=5~7)
であることを特徴とする樹脂組成物である。
(wherein, R is the same or different and is a functional group X = 5 to 7 selected from the group consisting of hydrogen, an acetyl group, an alkyl group having 50 or less carbon atoms, and -CONHR (R is a methyl group or an ethyl group) )
This is a resin composition characterized by the following.
樹脂成分(A)は、更にゲスト基を有するものであることが好ましい。
(A)と(B)との配合量は、
(A)/((A)+(B))(重量比)が65~95重量%であることが好ましい。
It is preferable that the resin component (A) further has a guest group.
The blending amounts of (A) and (B) are:
(A)/((A)+(B)) (weight ratio) is preferably 65 to 95% by weight.
上記樹脂組成物は、更に、カルボキシ基、水酸基、アミノ基及びアミド基からなる群より選ばれる少なくとも1種の官能基Fを有する化合物で変性されたセルロース(C)を含有することが好ましい。 Preferably, the resin composition further contains cellulose (C) modified with a compound having at least one functional group F selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group.
(A)~(C)の配合量は、
(A)/((A)+(B)+(C))(重量比)が、57~95
(B)/((A)+(B)+(C))(重量比)が4~35
(C)/((A)+(B)+(C))(重量比)が1~16
であることが好ましい。
The blending amounts of (A) to (C) are:
(A)/((A)+(B)+(C))(weight ratio) is 57 to 95
(B)/((A)+(B)+(C))(weight ratio) is 4 to 35
(C)/((A)+(B)+(C))(weight ratio) is 1 to 16
It is preferable that
樹脂成分(A)は、ホスト基含有単量体、及び、その他のラジカル重合性単量体の共重合体であることが好ましい。 The resin component (A) is preferably a copolymer of a host group-containing monomer and another radically polymerizable monomer.
本発明は、樹脂成分(A)の溶液を調製する工程(1―1)
工程(1-1)によって得られた溶液に対して、重合体(B)の原料単量体を添加する工程(1-2)及び
工程(1-2)によって得られた組成物を重合させる工程(1-3)
を有することを特徴とする上述した樹脂組成物の製造方法でもある。
The present invention provides a step (1-1) of preparing a solution of resin component (A).
Step (1-2) of adding raw material monomers for polymer (B) to the solution obtained in step (1-1), and polymerizing the composition obtained in step (1-2). Process (1-3)
It is also a method for producing the above-mentioned resin composition, characterized by having the following.
工程(1-2)は、官能基Fを有する化合物で変性されたセルロース(C)の存在下で行うものであることが好ましい。 Step (1-2) is preferably carried out in the presence of cellulose (C) modified with a compound having a functional group F.
本発明は、樹脂成分(A)を含有する成形物を製造する工程(2-1)
工程(2-1)によって得られた成形物に対して、重合体(B)の原料単量体を含浸させる工程(2-2)及び
工程(2-2)によって得られた単量体含浸樹脂成形物における単量体を重合させて重合体(B)を得る工程(2-3)
からなる上述した樹脂組成物の製造方法でもある。
The present invention provides a step (2-1) of producing a molded article containing a resin component (A).
Step (2-2) of impregnating the molded article obtained in step (2-1) with the raw material monomer of polymer (B) and impregnation with the monomer obtained in step (2-2). Step (2-3) of polymerizing monomers in the resin molding to obtain polymer (B)
It is also a method for producing the above-mentioned resin composition comprising:
工程(2-1)は、官能基Fを有する化合物で変性されたセルロース(C)の存在下で行うものであることが好ましい。 Step (2-1) is preferably carried out in the presence of cellulose (C) modified with a compound having a functional group F.
本発明は、上述した樹脂組成物からなることを特徴とする樹脂成型品でもある。
上記樹脂成形品は、弾性率が5~60MPaであることが好ましい。
上記樹脂成型品は、引張試験におけるタフネスが、5~90MJm-3であることが好ましい。
The present invention also provides a resin molded product characterized by being made of the resin composition described above.
The resin molded article preferably has an elastic modulus of 5 to 60 MPa.
The resin molded product preferably has a toughness of 5 to 90 MJm-3 in a tensile test.
本発明の樹脂組成物は、伸縮性と強靭性の両方の性能を兼ね備えたものである。 The resin composition of the present invention has both stretchability and toughness.
以下、本発明を詳細に説明する。
なお、本明細書において「(メタ)アクリロイル基」とは、「メタクリロイル基」又は「アクリロイル基」を意味するものである。
The present invention will be explained in detail below.
In addition, in this specification, a "(meth)acryloyl group" means a "methacryloyl group" or an "acryloyl group."
本発明は、ホスト基を有する樹脂成分(A)及び重合体(B)を含有する組成物である。
更に、この重合体(B)は、樹脂成分(A)の溶液中での反応によって製造されたものである。
The present invention is a composition containing a resin component (A) having a host group and a polymer (B).
Furthermore, this polymer (B) was produced by reacting the resin component (A) in a solution.
ホスト基を有する樹脂成分(A)は、更にゲスト基を有するものである場合は、ホスト基とゲスト基との間で、相互作用を生じ、これが架橋鎖に類似した構造を形成する。しかし、この相互作用は共有結合ではないことから、離脱や再結合を比較的容易に生じさせることができる。さらにホスト基のみを有する重合体の場合は、ホスト基を樹脂の主鎖が貫通する構造を有するものとなる。このような重合体の主鎖は、ホスト基の空間中をスライドして移動することができる。
このため、ゲスト基を有するものも有さないものも、刺激応答性、自己修復性、強靭性などの性質を有する樹脂成分とすることができる。
When the resin component (A) having a host group further has a guest group, interaction occurs between the host group and the guest group, and this forms a structure similar to a crosslinked chain. However, since this interaction is not a covalent bond, separation and recombination can occur relatively easily. Further, in the case of a polymer having only a host group, it has a structure in which the main chain of the resin passes through the host group. The main chain of such a polymer can slide through the host group space.
Therefore, resin components with or without guest groups can have properties such as stimulus responsiveness, self-healing properties, and toughness.
このような性質を有するホスト基を有する樹脂成分(A)の溶液中で、重合反応を行うと、得られた重合体は、樹脂成分(A)の架橋構造中に絡みつくような状態で形成されると推測される。樹脂成分(A)中に重合体(B)の重合前モノマーが細部まで侵入した状態で重合反応が進行する結果、相互侵入した非架橋状態の異種ポリマーの網目構造が形成されることによって、物性への影響を及ぼし、強靭性を有するものになると推測される。 When a polymerization reaction is carried out in a solution of a resin component (A) having a host group having such properties, the resulting polymer is formed in a state in which it is entangled in the crosslinked structure of the resin component (A). It is assumed that. As a result of the polymerization reaction proceeding with the pre-polymerization monomer of the polymer (B) penetrating into the resin component (A), a network structure of mutually penetrating non-crosslinked dissimilar polymers is formed, which improves the physical properties. It is presumed that this will have an impact on the environment and make it tougher.
このような樹脂組成物においては、水素結合を生じさせるような構造とすると、更に、刺激応答性、自己修復性、強靭性等において優れた性質を有するものとすることができる。すなわち、水素結合は、架橋鎖に類似した構造を形成し、水素結合の解離・再結合を生じさせるものとなるため、これらの性質を改善することに寄与すると推測される。
例えば、樹脂成分(A)や重合体(B)として水酸基やカルボキシル基を有するものを使用することで、このような水素結合による効果を得ることができる。
In such a resin composition, if it has a structure that causes hydrogen bonding, it can have further excellent properties in terms of stimulus response, self-healing property, toughness, and the like. That is, hydrogen bonds form a structure similar to a crosslinked chain and cause dissociation and recombination of hydrogen bonds, which is presumed to contribute to improving these properties.
For example, by using a resin component (A) or a polymer (B) having a hydroxyl group or a carboxyl group, it is possible to obtain such an effect due to hydrogen bonding.
本発明の樹脂組成物は、さらに、変性セルロース(C)を含有するものであってもよい。これによって、更に、強靭性を高めることができる。樹脂成分(A)と変性セルロース(C)との間で水素結合が生じ、これによって、強靭性が好適なものになると推測される。
以下これらの各成分について詳述する。
The resin composition of the present invention may further contain modified cellulose (C). This can further improve toughness. It is presumed that hydrogen bonding occurs between the resin component (A) and the modified cellulose (C), thereby providing suitable toughness.
Each of these components will be explained in detail below.
(樹脂成分(A))
本発明において使用する樹脂成分(A)は、ホスト基を有するものである。このようなものとしては、ホスト基及びゲスト基を有するもの(A-1)であってもよいし、ホスト基のみを有するもの(A-2)であってもよい。
(Resin component (A))
The resin component (A) used in the present invention has a host group. Such compounds may have a host group and a guest group (A-1), or may have only a host group (A-2).
ホスト基及びゲスト基を有するもの(A-1)である場合、ホスト基とゲスト基との相互作用によって、架橋構造を形成するものとなる。
このようなものとしては、ホスト基及びゲスト基の両方を有する樹脂であってもよいし、ホスト基を有する樹脂とゲスト基を有する樹脂の混合物であっても差し支えない。このような樹脂組成物としては公知のものを使用することができる。
In the case of (A-1) having a host group and a guest group, a crosslinked structure is formed by the interaction between the host group and the guest group.
Such a resin may be a resin having both a host group and a guest group, or a mixture of a resin having a host group and a resin having a guest group. Known resin compositions can be used as such resin compositions.
ホスト基のみを有するもの(A-2)である場合、樹脂成分(A)の主鎖が少なくとも一部のホスト基を貫通するものとなる。
以下、ホスト基及びゲスト基について詳述し、その後、これらを有する樹脂について詳述する。
In the case of having only host groups (A-2), the main chain of the resin component (A) penetrates at least a portion of the host groups.
Hereinafter, the host group and the guest group will be explained in detail, and then the resin having these will be explained in detail.
(ホスト基)
樹脂成分(A)において、ホスト基は下記一般式
(host group)
In the resin component (A), the host group has the following general formula
(式中、Rは、同一または異なって、水素、アセチル基及び炭素数50以下のアルキル基であり、X=5~7)
で表される構造である。
(In the formula, R is the same or different and is hydrogen, an acetyl group, or an alkyl group having 50 or less carbon atoms, and X=5 to 7)
This is the structure represented by .
上記構造は、シクロデキストリン誘導体から1個の水素原子又は水酸基が除された1価の基である。上記シクロデキストリンは、α-シクロデキストリン、β-シクロデキストリン及びγ-シクロデキストリン等が公知であるが、これらのいずれであってもよいし、これらの2以上を組み合わせて使用するものであってもよい。 The above structure is a monovalent group obtained by removing one hydrogen atom or hydroxyl group from a cyclodextrin derivative. The above-mentioned cyclodextrin is known as α-cyclodextrin, β-cyclodextrin, γ-cyclodextrin, etc., but any of these may be used, or two or more of these may be used in combination. good.
上記一般式のRのうち、70%以上がR=Hである親水性ホスト基、水酸基が70%未満である疎水性ホスト基のいずれも使用することができ、これらのそれぞれを使用した場合、それぞれに適したその他の素材と組み合わせることで、それぞれ本発明の効果を得ることができる。 Of the R in the above general formula, both a hydrophilic host group in which 70% or more of R=H and a hydrophobic host group in which hydroxyl groups are less than 70% can be used, and when each of these is used, By combining with other materials suitable for each, the effects of the present invention can be obtained.
ホスト基として70%以上がR=Hである親水性ホスト基を使用した場合、ホスト基に存在する水酸基による水酸基の水素結合による相互作用を生じさせることができる。このため、強靭な樹脂組成物を得ることができる点で好ましい。 When a hydrophilic host group in which 70% or more of R═H is used as a host group, interaction can be caused by hydrogen bonding between the hydroxyl groups and the hydroxyl groups present in the host group. Therefore, it is preferable in that a strong resin composition can be obtained.
上記親水性ホスト基においては、上記Rは、75%以上が水素であることがより好ましく、90%以上が水素であることが最も好ましい。なお、Rのすべてが水酸基であっても差し支えない。 In the hydrophilic host group, R is more preferably 75% or more hydrogen, most preferably 90% or more hydrogen. Note that all of R may be hydroxyl groups.
水酸基が70%未満である疎水性ホスト基を使用した場合、有機溶媒への溶解性を得ることができるため、樹脂成分(B)、変性セルロース(C)その他の成分等の併用成分と均一に混合することが容易となる。このため、樹脂成分(B)として任意の組成のものを使用することができ、更に、変性セルロース(C)との均一性が高い混合を図ることもできる点で好ましい。 When a hydrophobic host group containing less than 70% of hydroxyl groups is used, solubility in organic solvents can be obtained, so that it can be used uniformly with concomitant components such as resin component (B), modified cellulose (C), and other components. It becomes easy to mix. Therefore, it is preferable that any composition can be used as the resin component (B), and furthermore, it can be mixed with the modified cellulose (C) with high uniformity.
上記一般式(1)で表されるシクロデキストリンは、上述したような割合の水酸基の一部又は全部がR基で置換されたものであってもよい。
一般式(1)におけるRは,アセチル基、炭素数50以下のアルキル基及び-CONHR(Rはメチル基又はエチル基)からなる群より選ばれる少なくとも1種の基とすることができる。このような置換は、公知の方法によって行うことができる。
The cyclodextrin represented by the above general formula (1) may be one in which some or all of the hydroxyl groups in the proportions described above are substituted with R groups.
R in the general formula (1) can be at least one group selected from the group consisting of an acetyl group, an alkyl group having 50 or less carbon atoms, and -CONHR (R is a methyl group or an ethyl group). Such substitutions can be made by known methods.
上記樹脂成分(A)がホスト基及びゲスト基を有するもの(A-1)である場合、ホスト基とゲスト基の両方を有する重合体であってもよいし、ホスト基を有する重合体とゲスト基を有する重合体の混合物であってもよい。これらのいずれの場合であっても、樹脂成分(A)は、その原料として、ホスト基を有する単量体、ゲスト基を有する単量体を使用して得られたものである。このような樹脂成分(A)の原料として使用することができる、ホスト基を有する単量体、ゲスト基を有する単量体についてそれぞれ詳述し、その後、これらを使用した重合体について詳述する。 When the resin component (A) is one having a host group and a guest group (A-1), it may be a polymer having both a host group and a guest group, or a polymer having a host group and a guest group. It may also be a mixture of polymers having groups. In any of these cases, the resin component (A) is obtained using a monomer having a host group and a monomer having a guest group as its raw material. A monomer having a host group and a monomer having a guest group, which can be used as raw materials for such resin component (A), will be explained in detail, and then a polymer using these will be explained in detail. .
(ホスト基を有する単量体)
ホスト基含有重合性単量体の種類は特に限定されず、ホスト基を有し、かつ、重合性を示す官能基を有している限りは、特にその種類は限定されない。重合性を示す官能基の具体例としては、アルケニル基、ビニル基等の他、-OH、-SH、-NH2、-COOH、-SO3H、-PO4H、イソシアネート基、エポキシ基(グリシジル基)等が挙げられる。これらの重合性を示す官能基は、シクロデキストリン又はシクロデキストリン誘導体において、シクロデキストリンが有する1個以上の水酸基の水素原子に置換されることで、シクロデキストリン誘導体に導入され得る。これにより、重合性を示す官能基を有するホスト基含有重合性単量体が形成される。
(Monomer with host group)
The type of host group-containing polymerizable monomer is not particularly limited, as long as it has a host group and a functional group exhibiting polymerizability. Specific examples of functional groups exhibiting polymerizability include alkenyl groups, vinyl groups, etc., as well as -OH, -SH, -NH 2 , -COOH, -SO 3 H, -PO 4 H, isocyanate groups, and epoxy groups ( glycidyl group), etc. These polymerizable functional groups can be introduced into the cyclodextrin or cyclodextrin derivative by substituting the hydrogen atom of one or more hydroxyl groups of the cyclodextrin. As a result, a host group-containing polymerizable monomer having a functional group exhibiting polymerizability is formed.
ホスト基含有重合性単量体としては、ラジカル重合性を有する官能基を有するビニル化合物にホスト基が結合(例えば、共有結合)した化合物を挙げることができる。ラジカル重合性を有する官能基は、炭素-炭素二重結合を含む基を挙げることができ、具体的には、アクリロイル基(CH2=CH(CO)-)、メタクリロイル基(CH2=CCH3(CO)-)、その他、スチリル基、ビニル基、アリル基等が挙げられる。これらの炭素-炭素二重結合を含む基は、ラジカル重合性が阻害されない程度であればさらに置換基を有していてもよい。 Examples of host group-containing polymerizable monomers include compounds in which a host group is bonded (for example, covalently bonded) to a vinyl compound having a radically polymerizable functional group. Examples of the functional group having radical polymerizability include groups containing a carbon-carbon double bond, and specifically, acryloyl group (CH 2 =CH(CO)-), methacryloyl group (CH 2 =CCH 3 (CO)-), styryl group, vinyl group, allyl group, etc. These carbon-carbon double bond-containing groups may further have a substituent as long as radical polymerizability is not inhibited.
ホスト基含有重合性単量体の具体例としては、上記ホスト基が結合したビニル系の重合性単量体を挙げることができる。例えば、ホスト基含有ビニル系単量体は、下記の一般式(h1) Specific examples of the host group-containing polymerizable monomer include vinyl-based polymerizable monomers to which the above host group is bonded. For example, the host group-containing vinyl monomer has the following general formula (h1)
で表される化合物を挙げることができる。
Compounds represented by the following can be mentioned.
あるいは、ホスト基含有重合性単量体は、下記の一般式(h2)
で表される化合物を挙げることができる。
Alternatively, the host group-containing polymerizable monomer has the following general formula (h2)
Compounds represented by the following can be mentioned.
さらには、ホスト基含有重合性単量体は、下記の一般式(h3)
(式(h3)中、Ra、RH及びR1はそれぞれ式(h1)のRa、RH及びR1と同義である。nは1~20、好ましくは1~10、より好ましくは1~5の整数である。Rbは、水素又は炭素数1~20のアルキル基(好ましくは炭素数1~10のアルキル基、より好ましくは炭素数1~6のアルキル基)を示す。) (In formula (h3), Ra, R H and R 1 have the same meanings as Ra, R H and R 1 in formula (h1), respectively. n is 1 to 20, preferably 1 to 10, more preferably 1 to is an integer of 5. Rb represents hydrogen or an alkyl group having 1 to 20 carbon atoms (preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms).
なお、式(h1)、(h2)及び(h3)で表されるホスト基含有重合性単量体におけるホスト基RHは、シクロデキストリン誘導体から1個の水酸基が除された1価の基である場合の例である。 In addition, the host group R H in the host group-containing polymerizable monomers represented by formulas (h1), (h2), and (h3) is a monovalent group obtained by removing one hydroxyl group from a cyclodextrin derivative. This is an example of a certain case.
ホスト基含有重合性単量体は、下記の一般式(h4)
(ア)下記一般式(2)
-R3-NH-R4 (2)
(R3は、炭素数3~20のアルキレン基であり、直鎖でも分岐していても良く、置換基があっても良い。
R4は、(メタ)アクリロイル基又は炭素数3~50のビニル基含有アルキル基を表す。)、
(イ)下記一般式(3)
-R5-NHCONH-R6 (3)
(R5は、炭素数3~20のアルキレン基であり、直鎖でも分岐していても良く、置換基があっても良い。
R6は、炭素数4~50の(メタ)アクリロイルオキシアルキル基又は炭素数3~50のビニル基含有アルキル基を表す。)
又は(ウ)下記一般式(4)
-R5-OCONH-R6 (4)
(R5及びR6は上記と同じ。)
のいずれか1つを表す。
R2は、水素原子、炭素数2~50のアシル基又は炭素数1~30のアルキル基を表す。
RHは、上記ホスト基を挙げることができる。
The host group-containing polymerizable monomer has the following general formula (h4)
(a) General formula (2) below
-R 3 -NH-R 4 (2)
(R 3 is an alkylene group having 3 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
R 4 represents a (meth)acryloyl group or a vinyl group-containing alkyl group having 3 to 50 carbon atoms. ),
(a) General formula (3) below
-R 5 -NHCONH-R 6 (3)
(R 5 is an alkylene group having 3 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
R 6 represents a (meth)acryloyloxyalkyl group having 4 to 50 carbon atoms or a vinyl group-containing alkyl group having 3 to 50 carbon atoms. )
or (c) the following general formula (4)
-R 5 -OCONH-R 6 (4)
( R5 and R6 are the same as above.)
represents one of the following.
R 2 represents a hydrogen atom, an acyl group having 2 to 50 carbon atoms, or an alkyl group having 1 to 30 carbon atoms.
R H can include the above-mentioned host groups.
-CONHR8は、メチルカルバメート基又はエチルカルバメート基であることが好ましい。シクロデキストリン誘導体が、併用するその他の重合性単量体に溶解しやすく、かつ、シクロデキストリン誘導体からなる重合体がホスト-ゲスト相互作用を形成しやすいという観点から、-CONHR8は、エチルカルバメート基であることが好ましい。 -CONHR 8 is preferably a methyl carbamate group or an ethyl carbamate group. -CONHR 8 is an ethyl carbamate group from the viewpoint that the cyclodextrin derivative is easily dissolved in other polymerizable monomers used together, and the polymer made of the cyclodextrin derivative is easy to form host-guest interaction. It is preferable that
上記(h4)のシクロデキストリン誘導体において、上記一般式(1)に示すように、上記重合性不飽和基を有するR1とRHとは、アミノ基由来の窒素原子を介して連結している。 In the above cyclodextrin derivative (h4), as shown in the above general formula (1), R 1 and R H having the above polymerizable unsaturated group are connected via a nitrogen atom derived from an amino group. .
上記一般式(1)において、R1は、その1つとして、
(ア)下記一般式(2)
-R3-NH-R4 (2)
(R3は、炭素数3~20のアルキレン基であり、直鎖でも分岐していても良く、置換基があっても良い。
R4は、(メタ)アクリロイル基又は炭素数3~50のビニル基含有アルキル基を表す。)
で表される。
一般式(2)に示される構造を有する(h4)のシクロデキストリン誘導体は、R2-N-R3-NH―という、ジアミノアルキル化合物に由来する構造を有するものである。
In the above general formula (1), one of R 1 is
(a) General formula (2) below
-R 3 -NH-R 4 (2)
(R 3 is an alkylene group having 3 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
R 4 represents a (meth)acryloyl group or a vinyl group-containing alkyl group having 3 to 50 carbon atoms. )
It is expressed as
The cyclodextrin derivative (h4) having the structure represented by the general formula (2) has a structure derived from a diaminoalkyl compound, R 2 -NR 3 -NH-.
本発明において、シクロデキストリン誘導体の製造に使用するジアミノアルキル化合物は、アルキル基の炭素数が少なすぎると毒性面で好ましくない。また、本発明のシクロデキストリン誘導体の重合時の主鎖とシクロデキストリンとの距離が近すぎると、立体障害も含めた分子の自由度が低下するため、機能発現面でも好ましくない。一方、炭素数が多すぎると、合成面(特に再沈殿や再結晶等による精製工程)、原料調達面等を考慮した場合や、重合時の主鎖とシクロデキストリンとの距離が離れすぎてしまうことによる機能発現や物性低下の懸念により、好ましくない。以上のことから、ジアミノアルキル基の炭素数R3は、3~20が好ましい。より好ましくは3~10であり、更に好ましくは3~5である。 In the present invention, the diaminoalkyl compound used for producing the cyclodextrin derivative is unfavorable in terms of toxicity if the number of carbon atoms in the alkyl group is too small. Furthermore, if the distance between the main chain of the cyclodextrin derivative of the present invention and the cyclodextrin during polymerization is too short, the degree of freedom of the molecule including steric hindrance will decrease, which is not preferable in terms of functional expression. On the other hand, if the number of carbon atoms is too large, the distance between the main chain and the cyclodextrin during polymerization may become too large when considering synthesis (especially purification processes such as reprecipitation and recrystallization) and raw material procurement. This is not preferable due to concerns about functional expression and physical property deterioration. From the above, the carbon number R 3 of the diaminoalkyl group is preferably 3 to 20. More preferably 3 to 10, still more preferably 3 to 5.
上記R4は、ラジカル重合性を示す官能基であり、アクリロイル基(CH2=CH(CO)-)又はメタクリロイル基(CH2=CCH3(CO)-)を挙げることができる。この場合、これらの炭素-炭素二重結合を含む基は、ラジカル重合性が阻害されない程度であればさらに置換基を有していてもよい。
また、R4は、炭素数3~50のビニル基含有アルキル基であってもよい。
The above R 4 is a functional group exhibiting radical polymerizability, and examples include an acryloyl group (CH 2 =CH(CO)-) or a methacryloyl group (CH 2 =CCH 3 (CO)-). In this case, these carbon-carbon double bond-containing groups may further have a substituent as long as radical polymerizability is not inhibited.
Further, R 4 may be a vinyl group-containing alkyl group having 3 to 50 carbon atoms.
また、上記一般式(1)において、R1は、(イ)下記一般式(3)
-R5-NHCONH-R6 (3)
(R5は、炭素数2~20のアルキレン基であり、直鎖でも分岐していても良く、置換基があっても良い。
R6は、炭素数4~50の(メタ)アクリロイルオキシアルキル基又は炭素数3~50のビニル基含有アルキル基を表す。)であってもよい。
In addition, in the above general formula (1), R1 represents (a) the following general formula (3)
-R 5 -NHCONH-R 6 (3)
(R 5 is an alkylene group having 2 to 20 carbon atoms, which may be linear or branched, and may have a substituent.
R 6 represents a (meth)acryloyloxyalkyl group having 4 to 50 carbon atoms or a vinyl group-containing alkyl group having 3 to 50 carbon atoms. ).
上記一般式(3)に示すように、当該シクロデキストリン誘導体は、尿素結合を介して、ラジカル重合性を示す官能基を有するものであり、(メタ)アクリロイルオキシアルキル基又はビニル基含有アルキル基を有する構造である。 As shown in the above general formula (3), the cyclodextrin derivative has a functional group that exhibits radical polymerizability via a urea bond, and has a (meth)acryloyloxyalkyl group or a vinyl group-containing alkyl group. It has a structure that has
(メタ)アクリロイルオキシアルキル基のアルキル基の炭素数は、1~10が好ましく、具体的には、2-メタクリロイルオキシエチルイソシアネート、2-アクリロイルオキシエチルイソシアネート等のイソシアネートに由来する構造が挙げられる。 The number of carbon atoms in the alkyl group of the (meth)acryloyloxyalkyl group is preferably 1 to 10, and specific examples include structures derived from isocyanates such as 2-methacryloyloxyethyl isocyanate and 2-acryloyloxyethyl isocyanate.
ジアミノアルキル基の炭素数R5は、上記R3と同様の理由により、3~20が好ましい。更に好ましくは、3~10である。 The number of carbon atoms R 5 in the diaminoalkyl group is preferably 3 to 20 for the same reason as R 3 above. More preferably, it is 3-10.
また、上記一般式(1)において、R1は、(ウ)下記一般式(4)
-R5-OCONH-R6 (4)
(R5及びR6は上記と同じ。)であってもよい。
In addition, in the above general formula (1), R 1 represents (c) the following general formula (4)
-R 5 -OCONH-R 6 (4)
(R 5 and R 6 are the same as above).
上記一般式(4)に示すように、当該シクロデキストリン誘導体は、ウレタン結合を介して、ラジカル重合性を示す官能基を有するものであり、(メタ)アクリロイルオキシアルキル基又はビニル基含有アルキル基を有する構造である。 As shown in the above general formula (4), the cyclodextrin derivative has a functional group exhibiting radical polymerizability via a urethane bond, and has a (meth)acryloyloxyalkyl group or a vinyl group-containing alkyl group. It has a structure that has
なお、上述した(h1)~(h4)で表される化合物は、例えば、上述した特許文献1~4において開示された公知の化合物である。よって、これらの文献を参照することによって製造することができる。 The compounds represented by (h1) to (h4) mentioned above are, for example, the known compounds disclosed in Patent Documents 1 to 4 mentioned above. Therefore, it can be manufactured by referring to these documents.
また、ホスト基含有重合性単量体は、式(h1)、式(h2)、式(h3)及び式(h4)で表される化合物のうちの1種単独とすることができ、あるいは2種以上を含むことができる。この場合、式(h1)、式(h2)及び式(h3)のRaは互いに同一又は異なる場合がある。同様に、式(h1)、式(h2)、式(h3)及び式(h4)のRH、並びに式(h1)、式(h2)及び式(h3)のR1は各々互いに同一又は異なる場合がある。
式(h1)~(h4)で定義される置換基は、特に限定されない。例えば、置換基としては、炭素数1~20のアルキル基、炭素数2~20のアルケニル基、炭素数2~20のアルキニル基、ハロゲン原子、カルボキシル基、カルボニル基、スルホニル基、スルホン基、シアノ基等を挙げることができる。
In addition, the host group-containing polymerizable monomer can be one of the compounds represented by formula (h1), formula (h2), formula (h3), and formula (h4), or two types of compounds can be used alone. It can contain more than one species. In this case, Ra in formula (h1), formula (h2), and formula (h3) may be the same or different from each other. Similarly, R H in formula (h1), formula (h2), formula (h3), and formula (h4), and R 1 in formula (h1), formula (h2), and formula (h3) are each the same or different from each other. There are cases.
The substituents defined in formulas (h1) to (h4) are not particularly limited. For example, substituents include an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, a halogen atom, a carboxyl group, a carbonyl group, a sulfonyl group, a sulfone group, and a cyano group. Examples include groups.
(h1)~(h3)において、R1が1個の置換基を有していてもよいアミノ基から1個の水素原子を除去することにより形成される2価の基であれば、アミノ基の窒素原子がC=C二重結合の炭素原子と結合し得る。 In (h1) to (h3), if R 1 is a divalent group formed by removing one hydrogen atom from an amino group which may have one substituent, then the amino group The nitrogen atom of can be bonded to the carbon atom of the C═C double bond.
(h1)~(h3)において、R1が1個の置換基を有していてもよいアミド基から1個の水素原子を除去することにより形成される2価の基であれば、アミド基の炭素原子がC=C二重結合の炭素原子と結合し得る。 In (h1) to (h3), if R 1 is a divalent group formed by removing one hydrogen atom from an amide group which may have one substituent, then the amide group carbon atoms can be bonded to the carbon atoms of the C═C double bond.
(h1)~(h3)において、R1がアルデヒド基から1個の水素原子を除去することにより形成される2価の基であれば、アルデヒド基の炭素原子がC=C二重結合の炭素原子と結合し得る。 In (h1) to (h3), if R 1 is a divalent group formed by removing one hydrogen atom from an aldehyde group, the carbon atom of the aldehyde group is the carbon of the C=C double bond. Can combine with atoms.
(h1)~(h3)において、R1がカルボキシル基から1個の水素原子を除去することにより形成される2価の基である場合、カルボキシル基の炭素原子がC=C二重結合の炭素原子と結合し得る。 In (h1) to (h3), when R 1 is a divalent group formed by removing one hydrogen atom from a carboxyl group, the carbon atom of the carboxyl group is the carbon of the C=C double bond. Can combine with atoms.
(h1)~(h3)で表されるホスト基含有重合性単量体は、例えば、(メタ)アクリル酸エステル誘導体(すなわち、R1が-COO-)、(メタ)アクリルアミド誘導体(すなわち、R1が-CONH-又は-CONR-であり、Rは上記置換基と同義である)であることが好ましい。この場合、重合反応が進みやすく、また、得られる高分子材料の靭性及び強度もより高くなり得る。なお、本明細書において(メタ)アクリルとは、アクリル及びメタクリルのいずれかを示す。 The host group-containing polymerizable monomers represented by (h1) to (h3) are, for example, (meth)acrylic acid ester derivatives (i.e., R 1 is -COO-), (meth)acrylamide derivatives (i.e., R It is preferable that 1 is -CONH- or -CONR-, and R has the same meaning as the above substituent. In this case, the polymerization reaction can proceed more easily, and the toughness and strength of the resulting polymer material can also be higher. Note that (meth)acrylic in this specification refers to either acrylic or methacryl.
上記-CONR-のRとしては、例えば、炭素数1~20のアルキル基が好ましく、炭素数1~10のアルキル基がより好ましく、炭素数1~6のアルキル基が特に好ましい。式(h1)で表されるホスト基含有重合性単量体の具体例として、下記(h1-1)を挙げることができる。 R in the above -CONR- is, for example, preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 10 carbon atoms, and particularly preferably an alkyl group having 1 to 6 carbon atoms. Specific examples of the host group-containing polymerizable monomer represented by formula (h1) include (h1-1) below.
式(h1-1)において、少なくとも1個のXは水素原子であり、nは5,6又は7である。 In formula (h1-1), at least one X is a hydrogen atom, and n is 5, 6 or 7.
式(h2)で表されるホスト基含有重合性単量体の具体例として、下記(h2-1)~(h2-9)を挙げることができる。 Specific examples of the host group-containing polymerizable monomer represented by formula (h2) include the following (h2-1) to (h2-9).
式(h2-1)、(h2-2)及び(h2-3)で表される化合物は、式(h2)においてR1が-CONR-(R=メチル基)であって、それぞれ、α-シクロデキストリン誘導体、β-シクロデキストリン誘導体、γ-シクロデキストリン誘導体から一個の水酸基が除されたホスト基を有している。 Compounds represented by formulas (h2-1), (h2-2), and (h2-3) have formulas (h2) in which R1 is -CONR- (R=methyl group), and α-cyclo It has a host group obtained by removing one hydroxyl group from a dextrin derivative, β-cyclodextrin derivative, or γ-cyclodextrin derivative.
式(h2-4)、(h2-5)及び(h2-6)で表される化合物は、式(h2)においてR1が-CONH-であって、それぞれ、α-シクロデキストリン誘導体、β-シクロデキストリン誘導体、γ-シクロデキストリン誘導体から一個の水酸基が除されたホスト基を有している。 Compounds represented by formulas (h2-4), (h2-5) and (h2-6) have formulas (h2) in which R1 is -CONH-, and are α-cyclodextrin derivatives and β-cyclodextrin derivatives, respectively. Dextrin derivatives and γ-cyclodextrin derivatives have a host group with one hydroxyl group removed.
式(h2-7)、(h2-8)及び(h2-9)で表される化合物は、式(h2)においてR1が-COO-であって、それぞれ、α-シクロデキストリン誘導体、β-シクロデキストリン誘導体、γ-シクロデキストリン誘導体から一個の水酸基が除されたホスト基を有している。 Compounds represented by formulas (h2-7), (h2-8) and (h2-9) have formulas (h2) in which R1 is -COO-, and are α-cyclodextrin derivatives and β-cyclodextrin derivatives, respectively. Dextrin derivatives and γ-cyclodextrin derivatives have a host group with one hydroxyl group removed.
式(h3)で表されるホスト基含有重合性単量体の具体例として、下記(h3-1)~(h3-3)を挙げることができる。 Specific examples of the host group-containing polymerizable monomer represented by formula (h3) include the following (h3-1) to (h3-3).
式(h3-1)、(h3-2)及び(h3-3)で表される化合物は、式(h3)においてR1が-COO-、n=2及びRbが水素原子であって、それぞれ、α-シクロデキストリン誘導体、β-シクロデキストリン誘導体、γ-シクロデキストリン誘導体から一個の水酸基が除されたホスト基を有している。また、いずれも、シクロデキストリン誘導体におけるN-1個の水酸基の水素原子がアセチル基(Ac)で置換されている。上記(h1-1)、(h2-1)~(h2-9)及び(h3-1)~(h3-3)で表されるホスト基含有重合性単量体はいずれもアクリル系であるが、メタ位の水素がメチル基に置き換えられた構造、すなわちメタクリル系であっても本発明の効果は阻害されない。 Compounds represented by formulas (h3-1), (h3-2) and (h3-3) have formula (h3) in which R1 is -COO-, n=2 and Rb are hydrogen atoms, and It has a host group with one hydroxyl group removed from α-cyclodextrin derivatives, β-cyclodextrin derivatives, and γ-cyclodextrin derivatives. Furthermore, in each of the cyclodextrin derivatives, the hydrogen atoms of the N-1 hydroxyl groups are substituted with acetyl groups (Ac). The host group-containing polymerizable monomers represented by (h1-1), (h2-1) to (h2-9) and (h3-1) to (h3-3) above are all acrylic. The effects of the present invention are not inhibited even in the case of a structure in which hydrogen at the meta position is replaced with a methyl group, that is, a methacrylic type.
ホスト基を有する高分子化合物は、上記ホスト基含有重合性単量体に基づく単量体単位と、以下で詳述するその他のラジカル重合性単量体に基づく単量体単位を含む。 The polymer compound having a host group includes a monomer unit based on the host group-containing polymerizable monomer and a monomer unit based on other radically polymerizable monomers described in detail below.
(ゲスト基)
本発明の樹脂組成物における樹脂成分(A)は、ゲスト基を有するものであってもよい。ゲスト基を有することによって、ホスト/ゲスト相互作用による架橋構造が得られる点で好ましい。
ゲスト基は、上記ホスト基とホスト-ゲスト相互作用をすることができる基である限りはその種類は限定されず、公知のゲスト基を広く例示することができる。
(guest group)
The resin component (A) in the resin composition of the present invention may have a guest group. Having a guest group is preferable in that a crosslinked structure due to host/guest interaction can be obtained.
The type of guest group is not limited as long as it is a group capable of host-guest interaction with the above-mentioned host group, and a wide range of known guest groups can be exemplified.
ゲスト基としては、炭素数3~30の直鎖又は分岐状の炭化水素基、シクロアルキル基、アリール基、ヘテロアリール基及び有機金属錯体等が挙げられ、これらは一以上の置換基を有していてもよい。より具体的なゲスト基としては、炭素数4~18の鎖状又は環状のアルキル基が挙げられる。炭素数4~18の鎖状のアルキル基は直鎖及び分岐のいずれでもよい。環状のアルキル基は、かご型の構造であってもよい。置換基としては、前述の置換基と同様であり、例えば、ハロゲン原子(例えば、フッ素、塩素、臭素等)、水酸基、カルボキシル基、エステル基、アミド基、保護されていてもよい水酸基等を挙げることができる。 Examples of the guest group include linear or branched hydrocarbon groups having 3 to 30 carbon atoms, cycloalkyl groups, aryl groups, heteroaryl groups, and organometallic complexes, which have one or more substituents. You can leave it there. More specific guest groups include chain or cyclic alkyl groups having 4 to 18 carbon atoms. The chain alkyl group having 4 to 18 carbon atoms may be either straight chain or branched. The cyclic alkyl group may have a cage structure. The substituent is the same as the above-mentioned substituent, and includes, for example, a halogen atom (e.g., fluorine, chlorine, bromine, etc.), a hydroxyl group, a carboxyl group, an ester group, an amide group, an optionally protected hydroxyl group, etc. be able to.
ゲスト基は、その他、例えば、アルコール誘導体;アリール化合物;カルボン酸誘導体;アミノ誘導体;環状アルキル基又はフェニル基を有するアゾベンゼン誘導体;桂皮酸誘導体;芳香族化合物及びそのアルコール誘導体;アミン誘導体;フェロセン誘導体;アゾベンゼン;ナフタレン誘導体;アントラセン誘導体;ピレン誘導体:ペリレン誘導体;フラーレン等の炭素原子で構成されるクラスター類;ダンシル化合物の群から選ばれる少なくとも1種が例示されるゲスト分子から一個の原子(例えば、水素原子)が除されて形成される1価の基を挙げることもできる。 Other guest groups include, for example, alcohol derivatives; aryl compounds; carboxylic acid derivatives; amino derivatives; azobenzene derivatives having a cyclic alkyl group or phenyl group; cinnamic acid derivatives; aromatic compounds and their alcohol derivatives; amine derivatives; ferrocene derivatives; azobenzene; naphthalene derivative; anthracene derivative; pyrene derivative; perylene derivative; clusters composed of carbon atoms such as fullerene; A monovalent group formed by removing an atom) can also be mentioned.
ゲスト基のさらなる具体例としては、t-ブチル基、n-オクチル基、n-ドデシル基、イソボルニル基、アダマンチル基及びこれらに上記置換基が結合した基を挙げることができる。 Further specific examples of the guest group include t-butyl group, n-octyl group, n-dodecyl group, isobornyl group, adamantyl group, and groups to which the above substituents are bonded.
(ゲスト基を有する単量体)
ゲスト基含有重合性単量体の具体例としては、上記ゲスト基が結合(例えば、共有結合)したビニル系の重合性単量体を挙げることができる。
(Monomer with guest group)
Specific examples of the guest group-containing polymerizable monomer include vinyl-based polymerizable monomers to which the above-mentioned guest groups are bonded (for example, covalently bonded).
例えば、ゲスト基含有重合性単量体は、下記の一般式(g1) For example, the guest group-containing polymerizable monomer has the following general formula (g1)
(式(g1)中、Raは水素原子またはメチル基を示し、RGは上記ゲスト基を示し、R2は式(h1)のR1と同義である。)
で表される重合性単量体を挙げることができる。
(In formula (g1), Ra represents a hydrogen atom or a methyl group, R G represents the above guest group, and R 2 has the same meaning as R 1 in formula (h1).)
Polymerizable monomers represented by:
式(g1)で表される重合性単量体の中でも、(メタ)アクリル酸エステル又はその誘導体(すなわち、R2が-COO-)、(メタ)アクリルアミド又はその誘導体(すなわち、R1が-CONH-又は-CONR-であり、Rは上記置換基と同義である)であることが好ましい。この場合、重合反応が進みやすく、また、得られる高分子材料の靭性及び強度もより高くなり得る。 Among the polymerizable monomers represented by formula (g1), (meth)acrylic esters or derivatives thereof (i.e., R 2 is -COO-), (meth)acrylamide or derivatives thereof (i.e., R 1 is - CONH- or -CONR-, where R has the same meaning as the above substituent). In this case, the polymerization reaction can proceed more easily, and the toughness and strength of the resulting polymer material can also be higher.
ゲスト基含有重合性単量体の具体例としては、(メタ)アクリル酸n-ヘキシル、(メタ)アクリル酸n-オクチル、(メタ)アクリル酸n-ドデシル、(メタ)アクリル酸アダマンチル、(メタ)アクリル酸ヒドロキシアダマンチル、1-(メタ)アクリルアミドアダマンタン、2-エチル-2-アダマンチル(メタ)アクリレート、N-ドデシル(メタ)アクリルアミド、(メタ)アクリル酸t-ブチル、1-アクリルアミドアダマンタン、N-(1-アダマンチル)(メタ)アクリルアミド、N-ベンジル(メタ)アクリルアミド、N-1-ナフチルメチル(メタ)アクリルアミド、エトキシ化o-フェニルフェノールアクリレート、フェノキシポリエチレングリコールアクリレート、イソステアリルアクリレート、ノニルフェノールEO付加物アクリレート、イソボルニル(メタ)アクリレート等が挙げられる。 Specific examples of guest group-containing polymerizable monomers include n-hexyl (meth)acrylate, n-octyl (meth)acrylate, n-dodecyl (meth)acrylate, adamantyl (meth)acrylate, and (meth)acrylate. ) Hydroxyadamantyl acrylate, 1-(meth)acrylamidoadamantane, 2-ethyl-2-adamantyl(meth)acrylate, N-dodecyl(meth)acrylamide, t-butyl(meth)acrylate, 1-acrylamidoadamantane, N- (1-adamantyl) (meth)acrylamide, N-benzyl (meth)acrylamide, N-1-naphthylmethyl (meth)acrylamide, ethoxylated o-phenylphenol acrylate, phenoxypolyethylene glycol acrylate, isostearyl acrylate, nonylphenol EO adduct Examples include acrylate, isobornyl (meth)acrylate, and the like.
ゲスト基含有重合性単量体は、公知の方法で製造することができる。また、ゲスト基含有重合性単量体は、市販品を使用することもできる。 The guest group-containing polymerizable monomer can be produced by a known method. Moreover, a commercially available product can also be used as the guest group-containing polymerizable monomer.
(その他のラジカル重合性単量体)
その他のラジカル重合性単量体は、上記ホスト基含有重量体、ゲスト基含有単量体に該当せず、かつ、上記ホスト基含有重合性単量体及び後記するゲスト基含有重合性単量体と共重合可能な各種の化合物を挙げることができる。上記その他のラジカル重合性単量体としては、公知である各種のビニル系重合性単量体を挙げることができる。
(Other radically polymerizable monomers)
Other radically polymerizable monomers do not fall under the above-mentioned host group-containing polymerizable monomers and guest group-containing monomers, and are the above-mentioned host group-containing polymerizable monomers and guest group-containing polymerizable monomers described below. Examples include various compounds that can be copolymerized with. Examples of the other radically polymerizable monomers include various known vinyl polymerizable monomers.
ビニル系重合性単量体の具体例としては、下記一般式(a1) As a specific example of the vinyl polymerizable monomer, the following general formula (a1) is used.
で表される化合物を挙げることができる。
Compounds represented by the following can be mentioned.
式(a1)中、R3が1個の置換基を有するカルボキシル基である場合、カルボキシル基の水素原子が炭化水素基、ヒドロキシアルキル基(例えば、ヒドロキシメチル基、1-ヒドロキシエチル基、2-ヒドロキシエチル基)、メトキシポリエチレングリコール(エチレングリコールのユニット数は1~20、好ましくは1~10、特に好ましくは、2~5)、エトキシポリエチレングリコール(エチレングリコールのユニット数は1~20、好ましくは1~10、特に好ましくは、2~5)等で置換されたカルボキシル基(すなわち、エステル)が挙げられる。
式(a1)中、R3が1個以上の置換基を有するアミド基、すなわち、第2級アミド又は第3級アミドである場合、第1級アミドの1個の水素原子又は2個の水素原子が互いに独立に炭化水素基又はヒドロキシアルキル基(例えば、ヒドロキシメチル基、1-ヒドロキシエチル基、2-ヒドロキシエチル基)で置換されたアミド基が挙げられる。
In formula (a1), when R 3 is a carboxyl group having one substituent, the hydrogen atom of the carboxyl group is a hydrocarbon group, a hydroxyalkyl group (for example, a hydroxymethyl group, a 1-hydroxyethyl group, a 2- hydroxyethyl group), methoxypolyethylene glycol (the number of ethylene glycol units is 1 to 20, preferably 1 to 10, particularly preferably 2 to 5), ethoxypolyethylene glycol (the number of ethylene glycol units is 1 to 20, preferably 2 to 5), Examples include carboxyl groups (ie, esters) substituted with groups 1 to 10, particularly preferably 2 to 5).
In formula (a1), when R 3 is an amide group having one or more substituents, that is, a secondary amide or a tertiary amide, one hydrogen atom or two hydrogen atoms of the primary amide Examples include amide groups in which atoms are independently substituted with hydrocarbon groups or hydroxyalkyl groups (eg, hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl).
中でも、式(a1)中、R3が、水素原子が炭素数1~10のアルキル基で置換されたカルボキシル基、1個以上の水素原子が炭素数1~10のアルキル基で置換されたアミド基であることが好ましい。この場合、その他のラジカル重合性単量体は比較的疎水性が高く、ホスト基重合性単量体との共重合が進行しやすい。より好ましくは、置換基である上記アルキル基の炭素数2~8、特に好ましくは2~6であり、この場合、得られる高分子材料の靭性及び強度も向上しやすい。このアルキル基は直鎖及び分岐のいずれであってもよい。 Among them, in formula (a1), R 3 is a carboxyl group in which a hydrogen atom is substituted with an alkyl group having 1 to 10 carbon atoms, or an amide in which one or more hydrogen atoms are substituted with an alkyl group having 1 to 10 carbon atoms. It is preferable that it is a group. In this case, the other radically polymerizable monomers have relatively high hydrophobicity, and copolymerization with the host group polymerizable monomer easily proceeds. More preferably, the alkyl group as a substituent has 2 to 8 carbon atoms, particularly preferably 2 to 6 carbon atoms, and in this case, the toughness and strength of the resulting polymer material are likely to be improved. This alkyl group may be either straight chain or branched.
式(a1)で表される単量体の具体例としては、(メタ)アクリル酸、アリルアミン、無水マレイン酸、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸tブチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸シクロヘキシル、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチルアクリルアミド、N-イソプロピル(メタ)アクリルアミド、N-ヒドロキシメチル(メタ)アクリルアミド、N-ヒドロキシメチル(メタ)アクリレート、2-ヒドロキシエチル(メタ)アクリルアミド、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、エトキシ-ジエチレングリコールアクリレート、メトキシ-トリエチレングルコールアクリレート、メトキシ-ポリエチレングリコールアクリレート、スチレン等が挙げられる。これらは1種単独で使用でき、又は2種以上を併用できる。 Specific examples of the monomer represented by formula (a1) include (meth)acrylic acid, allylamine, maleic anhydride, methyl (meth)acrylate, ethyl (meth)acrylate, and n-(meth)acrylate. Propyl, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, t-butyl (meth)acrylate, hexyl (meth)acrylate, cyclohexyl (meth)acrylate, N,N -Dimethyl (meth)acrylamide, N,N-diethylacrylamide, N-isopropyl (meth)acrylamide, N-hydroxymethyl (meth)acrylamide, N-hydroxymethyl (meth)acrylate, 2-hydroxyethyl (meth)acrylamide, 2 -hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, ethoxy-diethylene glycol acrylate, methoxy-triethylene glycol acrylate, methoxy-polyethylene glycol acrylate, styrene and the like. These can be used alone or in combination of two or more.
式(a1)で表される単量体としては、水素結合供与性単量体であることが好ましい。水素結合供与性単量体は、水素結合性水素含有の単量体であることを意味する。より具体的には、水酸基、カルボキシル基、アミノ基等のように水素結合を生じる水素を有する官能基を分子中に有する単量体を意味する。 The monomer represented by formula (a1) is preferably a hydrogen bond donating monomer. A hydrogen bond-donating monomer means a monomer containing hydrogen-bonding hydrogen. More specifically, it refers to a monomer having in its molecule a functional group containing hydrogen that forms a hydrogen bond, such as a hydroxyl group, a carboxyl group, an amino group, or the like.
水素結合供与性単量体としては、水酸基含有単量体及び/又はカルボキシル基含有単量体であることが特に好ましく、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、(メタ)アクリル酸が特に好ましい。水酸基含有単量体の場合は、2級水酸基を有するものであると、1級水酸基と比較して強すぎず適度な水素結合を有しているという点で好ましいものである。このような単量体としては、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート等を挙げることができる。 The hydrogen bond-donating monomer is particularly preferably a hydroxyl group-containing monomer and/or a carboxyl group-containing monomer, such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, ( Particularly preferred is meth)acrylic acid. In the case of the hydroxyl group-containing monomer, it is preferable to have a secondary hydroxyl group in that it is not too strong and has an appropriate hydrogen bond compared to a primary hydroxyl group. Examples of such monomers include 2-hydroxypropyl (meth)acrylate and 2-hydroxybutyl (meth)acrylate.
更に、エーテル基を有する単量体であってもよい。このような単量体も、水素結合を形成することができるため、上述した水酸基含有単量体と同様の効果が得られる。このようなエーテル基を有する単量体としては、ビニルアルキルエーテル化合物、ヒドロキシアルキル(メタ)アクリル酸のアルキルエーテル化合物等を挙げることができる。なお、このようなエーテル基を有する単量体を使用した場合、樹脂組成物全体として成分(A)~(C)のいずれかにおいて、水素結合供与性官能基を有するものであることが好ましい。エーテル基は、水素結合受容性のためである。 Furthermore, a monomer having an ether group may be used. Since such monomers can also form hydrogen bonds, the same effects as the above-mentioned hydroxyl group-containing monomers can be obtained. Examples of monomers having such an ether group include vinyl alkyl ether compounds, alkyl ether compounds of hydroxyalkyl (meth)acrylic acid, and the like. Note that when such a monomer having an ether group is used, it is preferable that the resin composition as a whole has a hydrogen bond-donating functional group in any of the components (A) to (C). The ether group is for hydrogen bond acceptance.
樹脂成分(A)において、ホスト基含有重合性単量体単位の含有量は特に限定されない。例えば、樹脂成分(A)を構成する単量体単位の全モル数に対して、ホスト基含有重合性単量体単位を0.01~10モル%含むことができる。この場合、高分子材料において、ホスト-ゲスト相互作用が生じやすく、機械的強度が向上しやすい。樹脂成分(A)を構成する単量体単位の全モル数に対して、ホスト基含有重合性単量体単位は、0.05モル%以上含むことが好ましく、0.1モル%以上含むことがより好ましく、0.5モル%以上含むことがさらに好ましく、1モル%以上含むことが特に好ましい。また、樹脂成分(A)を構成する単量体単位の全モル数に対して、ホスト基含有重合性単量体単位は、8モル%以下含むことが好ましく、6モル%以下含むことがより好ましく、5モル%以下含むことがさらに好ましく、4モル%以下含むことが特に好ましい。 In the resin component (A), the content of the host group-containing polymerizable monomer unit is not particularly limited. For example, the resin component (A) may contain 0.01 to 10 mol% of host group-containing polymerizable monomer units based on the total number of moles of monomer units constituting the resin component (A). In this case, host-guest interaction is likely to occur in the polymeric material, and mechanical strength is likely to be improved. The host group-containing polymerizable monomer unit preferably contains 0.05 mol% or more, and preferably 0.1 mol% or more, based on the total number of moles of monomer units constituting the resin component (A). is more preferable, it is even more preferable to contain 0.5 mol% or more, and it is particularly preferable to contain 1 mol% or more. Further, the host group-containing polymerizable monomer unit preferably contains 8 mol% or less, more preferably 6 mol% or less, based on the total number of moles of monomer units constituting the resin component (A). It is preferably contained in an amount of 5 mol% or less, more preferably 4 mol% or less.
樹脂成分(A)において、ゲスト基含有重合性単量体単位の含有量は特に限定されない。例えば、樹脂成分(A)を構成する単量体単位の全モル数に対して、ゲスト基含有重合性単量体単位を0~10モル%含むことができる。この場合、高分子材料において、ホスト-ゲスト相互作用が生じやすく、機械的強度が向上しやすい。ゲスト基を有する高分子化合物を構成する単量体単位の全モル数に対して、ゲスト基含有重合性単量体単位は、0.05モル%以上含むことが好ましく、0.1モル%以上含むことがより好ましく、0.5モル%以上含むことがさらに好ましく、1モル%以上含むことが特に好ましい。また、樹脂成分(A)を構成する単量体単位の全モル数に対して、ゲスト基含有重合性単量体単位は、8モル%以下含むことが好ましく、6モル%以下含むことがより好ましく、5モル%以下含むことがさらに好ましく、4モル%以下含むことが特に好ましい。 In the resin component (A), the content of the guest group-containing polymerizable monomer unit is not particularly limited. For example, the guest group-containing polymerizable monomer unit can be contained in an amount of 0 to 10 mol % based on the total number of moles of monomer units constituting the resin component (A). In this case, host-guest interaction is likely to occur in the polymeric material, and mechanical strength is likely to be improved. The guest group-containing polymerizable monomer unit preferably contains 0.05 mol% or more, and 0.1 mol% or more, based on the total number of moles of the monomer units constituting the polymer compound having a guest group. It is more preferable to contain it, more preferably to contain it in an amount of 0.5 mol% or more, and especially preferably to contain it in an amount of 1 mol% or more. In addition, the guest group-containing polymerizable monomer unit preferably contains 8 mol% or less, more preferably 6 mol% or less, based on the total number of moles of monomer units constituting the resin component (A). It is preferably contained in an amount of 5 mol% or less, more preferably 4 mol% or less.
上述した樹脂成分(A)は、公知の任意の重合方法によって得ることができる。具体的には有機溶媒中での溶液重合を挙げることができる。ラジカル重合開始剤を使用した熱重合反応や、光重合開始剤を使用した光重合反応等を使用することができる。 The resin component (A) mentioned above can be obtained by any known polymerization method. Specifically, solution polymerization in an organic solvent can be mentioned. A thermal polymerization reaction using a radical polymerization initiator, a photopolymerization reaction using a photopolymerization initiator, etc. can be used.
(重合体(B))
重合体(B)は、上述した通り、樹脂成分(A)の存在下で重合反応を行うことによって得られたものである。このような方法で得た重合体(B)を含有するものとすることで、一般的な手法で得られた重合体を樹脂成分(A)と単に混合した場合よりも、強靭性においてはより優れた性質を有する点で好ましいものである。
(Polymer (B))
As described above, the polymer (B) is obtained by carrying out a polymerization reaction in the presence of the resin component (A). By containing the polymer (B) obtained by such a method, the toughness is higher than when the polymer obtained by a general method is simply mixed with the resin component (A). It is preferable because it has excellent properties.
本開示の樹脂組成物は、上述したように、水素結合を生じさせるよう各成分を選択することが好ましい。例えば、ホスト基として、水酸基を多数有するデキストリン構造を有するものとした場合、重合体(B)において水酸基との水素結合を生じさせるような官能基を有する単量体を使用するものとすることができる。 As described above, in the resin composition of the present disclosure, each component is preferably selected so as to cause hydrogen bonding. For example, when the host group has a dextrin structure having a large number of hydroxyl groups, a monomer having a functional group that forms a hydrogen bond with the hydroxyl groups in the polymer (B) may be used. can.
このような単量体として具体的には例えば、上述した水酸基含有単量体、エーテル基含有単量体等を挙げることができ、具体的には、例えば、2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、4-メトキシブチル(メタ)アクリレート、4-エトキシブチル(メタ)アクリレート等を挙げることができる。樹脂成分(A)と溶解し、重合後も部分的な分離や結晶化を起こさないような適度に相溶性を有する極性のモノマーであれば、これらのモノマーに限定されるものではなく、またこれらの2種以上を併用して使用するものであってもよい。 Specific examples of such monomers include the above-mentioned hydroxyl group-containing monomers, ether group-containing monomers, etc. Specifically, for example, 2-methoxyethyl (meth)acrylate, Examples include 2-ethoxyethyl (meth)acrylate, 4-methoxybutyl (meth)acrylate, and 4-ethoxybutyl (meth)acrylate. The monomers are not limited to these monomers as long as they are polar monomers that dissolve with the resin component (A) and have moderate compatibility so as not to cause partial separation or crystallization even after polymerization. Two or more of these may be used in combination.
(重合体(B)の重合)
重合体(B)は、樹脂成分(A)存在下で反応を行うものである。このようにして製造することで、架橋構造を有する樹脂成分(A)に絡みつくように重合体(B)が形成され、高い相互作用を生じることによって、樹脂としての性能が向上するものと推測される。
(Polymerization of polymer (B))
The polymer (B) reacts in the presence of the resin component (A). It is presumed that by manufacturing in this way, the polymer (B) is formed so as to be entangled with the resin component (A) having a crosslinked structure, resulting in high interaction, which improves the performance of the resin. Ru.
重合体(B)の重合において、樹脂成分(A)は、溶媒に溶解させて溶液として反応させるものであってもよいし、溶媒を使用せずに重合体(B)の原料となる液体の単量体中に樹脂成分(A)を溶解又は膨潤させて反応させるものであってもよい。以下で詳述するように、このような重合体(B)の重合反応を変性セルロース(C)も存在する条件で行う場合は、成分のすべてを溶解させることは困難となるため、一部又は全部の成分が膨潤した状態で反応を行うものであってもよい。このように、樹脂成分(A)の存在下で重合体(B)の重合を行うことで、本発明の効果が得られるものである。 In the polymerization of the polymer (B), the resin component (A) may be dissolved in a solvent and reacted as a solution, or the resin component (A) may be reacted as a solution without using a solvent. The resin component (A) may be dissolved or swollen in the monomer and then reacted. As detailed below, when the polymerization reaction of polymer (B) is carried out in the presence of modified cellulose (C), it is difficult to dissolve all of the components, so some or The reaction may be carried out in a state where all the components are swollen. As described above, the effects of the present invention can be obtained by polymerizing the polymer (B) in the presence of the resin component (A).
樹脂溶液中で反応を行う場合、溶媒としては、樹脂成分(A)及び重合体(B)の原料となるモノマーを溶解する溶媒であれば特に限定されるものではないが、例えば、ジメチルスルホキシド,N-メチルピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ピリジン等を挙げることができる。 When carrying out the reaction in a resin solution, the solvent is not particularly limited as long as it dissolves the monomers that are the raw materials for the resin component (A) and the polymer (B), but examples include dimethyl sulfoxide, Examples include N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, and pyridine.
樹脂溶液において、重合体(B)の重合において樹脂成分(A)は、樹脂成分(A)と溶媒との合計量に対して10~50重量%であることが好ましい。 In the resin solution, the amount of resin component (A) in the polymerization of polymer (B) is preferably 10 to 50% by weight based on the total amount of resin component (A) and solvent.
重合体(B)は、不飽和結合の重合によって得られたものであることが好ましい。このような重合体を構成する単量体は特に限定されるものではなく、各種アクリル系単量体、ビニル系単量体等を挙げることができる。より具体的には、上述した「その他のラジカル重合性単量体」に使用することができる単量体として例示した化合物等を挙げることができる。 The polymer (B) is preferably obtained by polymerization of unsaturated bonds. The monomers constituting such a polymer are not particularly limited, and may include various acrylic monomers, vinyl monomers, and the like. More specifically, the compounds exemplified as monomers that can be used for the above-mentioned "other radically polymerizable monomers" can be mentioned.
樹脂溶液中で重合体(B)の重合反応を行う場合、上述した樹脂成分(A) の樹脂溶液に均一に溶解させられる成分であることが特に好ましい。このようなものを使用することによって、得られた重合体が、樹脂成分(A)の三次元構造を有する樹脂鎖中に重合体が存在することとなり、本発明の効果を良好に得ることができる。 When carrying out the polymerization reaction of the polymer (B) in a resin solution, it is particularly preferable that the above-mentioned resin component (A) is a component that can be uniformly dissolved in the resin solution. By using such a material, the obtained polymer will have a polymer present in the resin chain having a three-dimensional structure of the resin component (A), so that the effects of the present invention can be favorably obtained. can.
(カルボキシ基、水酸基、アミノ基及びアミド基からなる群より 選ばれる少なくとも1種の官能基を有する化合物で変性されたセルロース(C))
本発明の樹脂組成物は、カルボキシ基、水酸基、アミノ基及びアミド基からなる群より選ばれる少なくとも1種の官能基Fを有する化合物で変性されたセルロース(C)(以下これを単に変性セルロース(C)と記す)を含有するものであってもよい。
(Cellulose (C) modified with a compound having at least one functional group selected from the group consisting of carboxyl group, hydroxyl group, amino group and amide group)
The resin composition of the present invention comprises cellulose (C) (hereinafter simply referred to as modified cellulose) modified with a compound having at least one functional group F selected from the group consisting of a carboxyl group, a hydroxyl group, an amino group, and an amide group. It may contain C).
変性セルロース(C)は、セルロース分子の水酸基の一部がカルボキシ基、水酸基、アミノ基及びアミド基からなる群より選ばれる少なくとも1種の官能基を有する化合物によってエステル化されたものである。これらの官能基は、水素結合を生じさせるものであることから、樹脂成分(A)や重合体(B)との間で水素結合を生じさせ、これによって物性が改善される。 Modified cellulose (C) is obtained by esterifying some of the hydroxyl groups of the cellulose molecule with a compound having at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group. Since these functional groups cause hydrogen bonds, they cause hydrogen bonds to occur between the resin component (A) and the polymer (B), thereby improving physical properties.
上記変性セルロース(C)は、その形状を特に限定するものではないが、微粒子化されたセルロースファイバーをカルボキシ基、水酸基、アミノ基及びアミド基からなる群より選ばれる少なくとも1種の官能基Fを有する化合物によって表面改質したものを好適に使用することができる。 The shape of the modified cellulose (C) is not particularly limited, but the shape of the modified cellulose (C) is not particularly limited. It is possible to suitably use those whose surface has been modified with a compound having the above-mentioned properties.
微粒子化されたセルロースファイバーは、木質繊維(パルプ)をナノオーダーにまで微細化したものであり、天然由来の素材として近年特に注目されているものである。微粒子化されたセルロースファイバーは、フィラーとしての使用が検討されており、樹脂中に配合した場合に、強度が改善されることが知られ、このような観点からの検討が多くなされている。 Micronized cellulose fibers are wood fibers (pulp) that have been refined down to the nano-order, and have received particular attention in recent years as a naturally-derived material. The use of micronized cellulose fiber as a filler is being considered, and it is known that strength is improved when blended into a resin, and many studies have been made from this perspective.
微粒子化されたセルロースファイバーは、粒子径を特に限定されるものではないが、例えば、ナノX線CTで測定した平均粒子径が1~30μmであることが好ましい。このような微粒子化されたセルロースファイバーは、いわゆるセルロースナノファイバーと呼ばれる、ナノオーダーまで微細化したものであってもよい。 The particle size of the micronized cellulose fibers is not particularly limited, but preferably has an average particle size of 1 to 30 μm as measured by nano-X-ray CT, for example. Such micronized cellulose fibers may be so-called cellulose nanofibers, which are micronized to the nano-order.
本発明の樹脂組成物においても、このような変性セルロース(C)を使用することで、好適な強靭性が得られるものである。また、このような特定の官能基によって表面改質した微粒子化されたセルロースファイバーは、イオン性液体等に溶解又は分散させることができる。このように、液体媒体に溶解又は分散させた後、以下で詳述する方法によって複合化を行い、その後、析出させたものであってもよい。 Also in the resin composition of the present invention, suitable toughness can be obtained by using such modified cellulose (C). Furthermore, micronized cellulose fibers surface-modified with such specific functional groups can be dissolved or dispersed in an ionic liquid or the like. In this way, after being dissolved or dispersed in a liquid medium, it may be composited by the method detailed below, and then precipitated.
水酸基の少なくとも一部がエステル化されたセルロースは、樹脂成分(A)や重合体(B)との親和性が高くなり、均一に混合することができる点で特に好ましいものである。更に、組成物中の各成分との水素結合を生じることができる。これによって、樹脂組成物の物理的性質の向上を図ることができる。 Cellulose in which at least a portion of the hydroxyl groups are esterified is particularly preferred since it has a high affinity with the resin component (A) and the polymer (B) and can be mixed uniformly. Furthermore, hydrogen bonds can occur with each component in the composition. This makes it possible to improve the physical properties of the resin composition.
上記微粒子化されたセルロースファイバーは、セルロース及びセルロース誘導体の少なくとも一方を採用することができる。中でも、上記樹脂成分(A)との水素結合が起こりやすい観点から、セルロース材料は、セルロース誘導体であることが好ましい。 The micronized cellulose fibers may include at least one of cellulose and cellulose derivatives. Among these, the cellulose material is preferably a cellulose derivative from the viewpoint that hydrogen bonding with the resin component (A) is likely to occur.
上記セルロース誘導体は、例えば、セルロースが他の官能基で修飾された化合物であり、いわゆる変性セルロースと称することもできる。具体的にセルロース誘導体は、セルロースを構成している構造単位における水酸基又は該水酸基の水素原子が、他の官能基で置換された構造を有する。好ましくは、セルロースを構成している構造単位における水酸基が、他の官能基で置換された構造を有する。 The above-mentioned cellulose derivative is, for example, a compound in which cellulose is modified with another functional group, and can also be referred to as a so-called modified cellulose. Specifically, the cellulose derivative has a structure in which a hydroxyl group in a structural unit constituting cellulose or a hydrogen atom of the hydroxyl group is substituted with another functional group. Preferably, the cellulose has a structure in which a hydroxyl group in a structural unit constituting the cellulose is substituted with another functional group.
上記セルロース誘導体は、カルボキシ基、水酸基、アミノ基及びアミド基からなる群より選ばれる少なくとも1種の官能基Fを有する化合物で変性されたセルロースであることが好ましい。つまり、上記セルロース誘導体は、セルロースを構成している構造単位(グルコースユニット)における水酸基が、カルボキシ基、水酸基、アミノ基及びアミド基からなる群より選ばれる少なくとも1種の官能基で置換された構造を有することが好ましい。この場合、セルロース材料は、上記重合体Aとの水素結合が起こりやすいので、高分子複合材料は、優れた柔軟性、強靭性及び硬さを有することができる。 The cellulose derivative described above is preferably cellulose modified with a compound having at least one functional group F selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group. In other words, the above-mentioned cellulose derivative has a structure in which the hydroxyl group in the structural unit (glucose unit) constituting cellulose is substituted with at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group. It is preferable to have. In this case, since hydrogen bonding with the polymer A is likely to occur in the cellulose material, the polymer composite material can have excellent flexibility, toughness, and hardness.
中でも、上記セルロース誘導体において、上記カルボキシ基、水酸基、アミノ基及びアミド基からなる群より 選ばれる少なくとも1種の官能基は、カルボキシ基及び水酸基からなる群より選ばれる1種であることが好ましい。 Among these, in the cellulose derivative, at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, and an amide group is preferably one selected from the group consisting of a carboxy group and a hydroxyl group.
セルロース誘導体は、例えば、セルロースを、上記官能基(例えば、官能基F)を有する化合物で変性させることで得ることができる。ここで、上記官能基を有する化合物を「化合物F」と表記する。 The cellulose derivative can be obtained, for example, by modifying cellulose with a compound having the above functional group (for example, functional group F). Here, the compound having the above functional group is referred to as "compound F."
カルボキシ基、水酸基、アミノ基及びアミド基からなる群より 選ばれる少なくとも1種の官能基を有する化合物としては、例えば、カルボキシ基を有する化合物、水酸基を有する化合物、アミノ基を有する化合物、アミド基を有する化合物が挙げられ、これらは、例えば、公知の化合物を広く採用することができる。 Examples of the compound having at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, an amino group, and an amide group include a compound having a carboxy group, a compound having a hydroxyl group, a compound having an amino group, and a compound having an amide group. These include, for example, a wide variety of known compounds.
具体的に、化合物Fとしては、クエン酸、コハク酸、リンゴ酸、フタル酸、イソフタル酸、テレフタル酸、トリメシン酸、シュウ酸、アジピン酸、アゼライン酸、セバシン酸、マレイン酸、マロン酸等を挙げることができる。中でも、セルロース誘導体の製造が容易であり、また、重合体Aとの水素結合も起こりやすいという観点から、化合物Fはクエン酸であることが好ましい。 Specifically, examples of compound F include citric acid, succinic acid, malic acid, phthalic acid, isophthalic acid, terephthalic acid, trimesic acid, oxalic acid, adipic acid, azelaic acid, sebacic acid, maleic acid, malonic acid, etc. be able to. Among these, compound F is preferably citric acid, from the viewpoints of easy production of the cellulose derivative and easy hydrogen bonding with polymer A.
従って、セルロース誘導体は、クエン酸変性セルロースであることが好ましい。 Therefore, the cellulose derivative is preferably citric acid-modified cellulose.
セルロース誘導体において、上記化合物Fに由来する官能基の導入量は、例えば、0.1~5mmol/g、好ましくは0.5~3mmol/g、より好ましくは1~2mmol/gである。 In the cellulose derivative, the amount of the functional group derived from the compound F introduced is, for example, 0.1 to 5 mmol/g, preferably 0.5 to 3 mmol/g, and more preferably 1 to 2 mmol/g.
セルロース誘導体の具体的な製造方法としては、例えば、セルロースと上記化合物Fとを反応する方法を挙げることができる。セルロースと上記化合物Fとの反応方法は特に限定されず、例えば、公知の縮合反応、付加反応等を広く採用することができる。 A specific method for producing a cellulose derivative includes, for example, a method in which cellulose and the above compound F are reacted. The reaction method between cellulose and the above-mentioned compound F is not particularly limited, and for example, a wide variety of known condensation reactions, addition reactions, etc. can be employed.
セルロースと上記化合物Fとの反応は、例えば、触媒の存在下で行うことができる。触媒の種類は特に限定されず、例えば、酸、アルカリ等を挙げることができる。触媒はアルカリであることが好ましく、具体的には、水酸化ナトリウム等のアルカリ金属の水酸化物、アンモニア、有機アミン等を挙げることができる。 The reaction between cellulose and the above compound F can be carried out, for example, in the presence of a catalyst. The type of catalyst is not particularly limited, and examples include acids, alkalis, and the like. The catalyst is preferably an alkali, and specific examples include alkali metal hydroxides such as sodium hydroxide, ammonia, and organic amines.
セルロースと上記化合物Fとの反応温度も特に限定されず、反応性等に応じて適宜選択することができる。例えば、セルロースと上記化合物Fとの反応は、20~200℃、好ましくは50~150℃とすることができる。反応時間も特に限定されず、反応温度に応じて適切な時間とすることができ、例えば、30分から20時間である。 The reaction temperature between cellulose and the above compound F is also not particularly limited, and can be appropriately selected depending on the reactivity and the like. For example, the reaction between cellulose and the above compound F can be carried out at a temperature of 20 to 200°C, preferably 50 to 150°C. The reaction time is also not particularly limited, and can be set to an appropriate time depending on the reaction temperature, for example, from 30 minutes to 20 hours.
セルロースと上記化合物Fとの反応は、各種溶媒中で行うことができ、あるいは、無溶媒で行うこともできる。 The reaction between cellulose and the above compound F can be carried out in various solvents or without solvent.
セルロース材料に含まれるセルロース又はセルロース誘導体の分子量も特に限定されない。例えば、セルロース又はセルロース誘導体の重量平均分子量は5千~100万、好ましくは1万~90万、より好ましくは、10万~80万である。 The molecular weight of the cellulose or cellulose derivative contained in the cellulose material is also not particularly limited. For example, the weight average molecular weight of cellulose or a cellulose derivative is 5,000 to 1,000,000, preferably 10,000 to 900,000, more preferably 100,000 to 800,000.
更に、上記変性セルロース(C)は、上述した重合体(B)の重合に際して、同時に配合するものであることが好ましい。このような重合工程において同時に配合することによって、樹脂成分(A)や重合体(B)と均一に混合することができる。さらに、上述したような、表面処理したカーボンナノファイバーを使用した場合は、重合体(B)が重合される前の状態で水素結合等の相互作用が生じていることとなる。このため、得られた樹脂組成物においても、各成分間の親和性が高いものとなる点で特に好ましいものである。 Furthermore, it is preferable that the above-mentioned modified cellulose (C) is blended simultaneously with the polymerization of the above-mentioned polymer (B). By simultaneously blending them in such a polymerization step, they can be uniformly mixed with the resin component (A) and the polymer (B). Furthermore, when surface-treated carbon nanofibers as described above are used, interactions such as hydrogen bonding occur before the polymer (B) is polymerized. Therefore, the obtained resin composition is particularly preferable in that the affinity between each component is high.
上記変性セルロース(C)は、樹脂成分(A)の重合において、原料モノマー中に混合し、変性セルロース(C)の存在下で樹脂成分(A)の重合を行うものであってもよい。 The modified cellulose (C) may be mixed into the raw material monomer in the polymerization of the resin component (A), and the resin component (A) may be polymerized in the presence of the modified cellulose (C).
(好適な実施態様について)
本発明は上述したようなものであるが、これらの中でも以下の(態様1),(態様2)のいずれかであることが特に好ましい。これらの態様1、2を具体的に示す模式図を図14として示す。
(About preferred embodiments)
Although the present invention is as described above, among these, either of the following (Aspect 1) or (Aspect 2) is particularly preferable. A schematic diagram specifically showing these aspects 1 and 2 is shown in FIG. 14.
(態様1)
態様1は、以下の実施例1~3に対応したものであり、樹脂成分(A)がホスト基、ゲスト基の両方を有し、ホスト基のRのうち、70%以上がR=Hであるような態様である。このような態様1において、上記変性セルロース(C)を配合する場合、樹脂成分(A)の溶液中において、重合体(B)の重合を行うことが好ましい。さらに、上記変性セルロース(C)を配合する場合、樹脂成分(A)の溶液において、重合体(B)の重合を行う工程において、単量体と同時に添加することが好ましい。
(Aspect 1)
Aspect 1 corresponds to Examples 1 to 3 below, in which the resin component (A) has both a host group and a guest group, and 70% or more of R in the host group is R=H. This is a certain kind of situation. In Embodiment 1, when the modified cellulose (C) is blended, it is preferable to polymerize the polymer (B) in a solution of the resin component (A). Furthermore, when blending the modified cellulose (C), it is preferably added at the same time as the monomer in the step of polymerizing the polymer (B) in the solution of the resin component (A).
このような態様1においては、ホスト基とゲスト基の間の相互作用が可逆性架橋として機能するものである。 In such embodiment 1, the interaction between the host group and the guest group functions as a reversible crosslink.
上記態様1においては、上述した(A)~(C)の各成分が、(A)~(C)の合計重量に対して、以下の割合(重量%)で含まれることが好ましい。
樹脂成分(A):57~86%
重合体(B):9.2~38.2%
変性セルロース(C):4~6%
In the above embodiment 1, each of the above-mentioned components (A) to (C) is preferably contained in the following proportions (% by weight) with respect to the total weight of (A) to (C).
Resin component (A): 57-86%
Polymer (B): 9.2 to 38.2%
Modified cellulose (C): 4-6%
特に本発明の効果を好適に得るためには、A=76.2、B=19.0、C=4.8という配合割合が特に重要であり、このような割合を満たすことが特に好ましい。 In particular, in order to suitably obtain the effects of the present invention, the mixing ratios of A=76.2, B=19.0, and C=4.8 are particularly important, and it is particularly preferable to satisfy these ratios.
(態様2)
態様2は、以下の実施例4に対応したものであり、樹脂成分(A)がホスト基のみを有し、ホスト基のRのうち、30%未満がR=Hであるような態様である。すなわち、樹脂成分(A)及び/又は重合体(B)の主鎖がホスト基であるシクロデキストリン環を貫通することとなる。このような貫通構造を有する重合体においては、応力が付与された場合に、スライドを生じ、これによって、優れた物理的性質を生じるものである。
(Aspect 2)
Embodiment 2 corresponds to Example 4 below, and is an embodiment in which the resin component (A) has only a host group, and less than 30% of R in the host group is R=H. . That is, the main chain of the resin component (A) and/or the polymer (B) penetrates the cyclodextrin ring that is the host group. A polymer having such a penetrating structure will slide when stress is applied, thereby producing excellent physical properties.
このような態様2において、さらに、上記変性セルロース(C)を配合する場合、樹脂成分(A)の重合に際して樹脂成分(A)を構成する単量体に対して添加することが好ましい。 In this embodiment 2, when the modified cellulose (C) is further blended, it is preferably added to the monomers constituting the resin component (A) during polymerization of the resin component (A).
このような態様において、重合体(B)の重合を行う場合、上記変性セルロース(C)の存在下で形成された樹脂成分(A)という組成物中で、重合体(B)の重合を行うこととなる。この場合、重合体(B)の原料となる単量体と上記組成物とを溶解する溶液とすることが困難であることから、所望の形状に成形した組成物に重合体(B)の原料単量体を含浸させて重合させることが好ましい。 In such an embodiment, when polymerizing the polymer (B), the polymer (B) is polymerized in a composition called resin component (A) formed in the presence of the modified cellulose (C). That will happen. In this case, since it is difficult to form a solution that dissolves the monomers that are the raw materials for the polymer (B) and the above composition, the raw materials for the polymer (B) are added to the composition molded into the desired shape. Preferably, the monomer is impregnated and polymerized.
上記態様2においては、上述した(A)~(C)の各成分が、(A)~(C)の合計重量に対して、以下の割合(重量%)で含まれることが好ましい。
樹脂成分(A):48~68%
重合体(B):30~50%
変性セルロース(C):1.5~3%
In the second embodiment, each of the components (A) to (C) described above is preferably contained in the following proportions (% by weight) based on the total weight of (A) to (C).
Resin component (A): 48-68%
Polymer (B): 30-50%
Modified cellulose (C): 1.5-3%
特に本発明の効果を好適に得るためには、A=48.5%、B=50%、C=1.5%という配合割合が特に重要であり、このような割合を満たすことが特に好ましい。 In particular, in order to suitably obtain the effects of the present invention, the blending ratios of A = 48.5%, B = 50%, and C = 1.5% are particularly important, and it is particularly preferable to satisfy these ratios.
(樹脂組成物の製造方法)
本発明の樹脂組成物は、樹脂成分(A)の存在下で重合体(B)を重合することによって得られるものである。
(Method for manufacturing resin composition)
The resin composition of the present invention is obtained by polymerizing the polymer (B) in the presence of the resin component (A).
重合体(B)の重合方法は特に限定されるものではなく、一般的な方法によって行うことができる。具体的には、熱によるラジカル重合、光によるラジカル重合、アニオン重合、カチオン重合等を挙げることができる。これらのなかでも、特にラジカル重合によるものであることが特に好ましい。 The polymerization method for the polymer (B) is not particularly limited, and can be carried out by a general method. Specifically, radical polymerization by heat, radical polymerization by light, anionic polymerization, cationic polymerization, etc. can be mentioned. Among these, radical polymerization is particularly preferred.
上記光によるラジカル重合を行う場合は、光重合開始剤を使用することが好ましい。上記光重合開始剤としては特に限定されず、例えば、1―ヒドロキシシクロヘキシルフェニルケトン(商品名:IRGACURE184)、2―ヒドロキシ―2―メチルプロピオフェノン(商品名:IRGACURE1173)、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノプロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン等のアセトフェノン系開始剤;ベンゾイン、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン等のベンゾイン系開始剤;ベンゾフェノン、[4-(メチルフェニルチオ)フェニル]フェニルメタノン、4-ヒドロキシベンゾフェノン、4-フェニルベンゾフェノン、3,3’,4,4’-テトラ(t-ブチルパーオキシカルボニル)ベンゾフェノン等のベンゾフェノン系開始剤;2-クロロチオキサントン、2,4-ジエチルチオキサントン等のチオキサントン系開始剤;2,4,6-トリメチルベンゾイルージフェニルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキサイド等のアシルホスフィンオキサイド系開始剤;1,2-オクタンジオン、1-[4-(フェニルチオ)フェニル]、2-(0―ベンゾイルオキシム)、エタノン、1-[9-エチルー6-(2-メチルベンゾイル)-9H-カルバゾイルー3-イル]―、1-(0―アセチルオキシム)等のオキシムエステル系開始剤等を使用することができる。上記光重合開始剤の使用量は、重合体(B)を構成する単量体の全量に対して、0.1~2重量%であることが好ましい。 When performing the radical polymerization using light, it is preferable to use a photopolymerization initiator. The photopolymerization initiator is not particularly limited and includes, for example, 1-hydroxycyclohexylphenylketone (trade name: IRGACURE184), 2-hydroxy-2-methylpropiophenone (trade name: IRGACURE1173), 2-methyl-1- Acetophenones such as [4-(methylthio)phenyl]-2-morpholinopropan-1-one, 1-[4-(2-hydroxyethoxy)phenyl]-2-hydroxy-2-methyl-1-propan-1-one, etc. System initiator; benzoin system initiator such as benzoin, 2,2-dimethoxy-1,2-diphenylethan-1-one; benzophenone, [4-(methylphenylthio)phenyl]phenylmethanone, 4-hydroxybenzophenone, Benzophenone initiators such as 4-phenylbenzophenone and 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone; Thioxanthone initiators such as 2-chlorothioxanthone and 2,4-diethylthioxanthone; Acylphosphine oxide initiators such as 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide; 1,2-octanedione, 1-[4-(phenylthio) ) phenyl], 2-(0-benzoyloxime), ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazoyl-3-yl]-, 1-(0-acetyloxime), etc. Ester-based initiators and the like can be used. The amount of the photopolymerization initiator used is preferably 0.1 to 2% by weight based on the total amount of monomers constituting the polymer (B).
光重合を行う場合の条件は特に限定されず、光源としては高圧水銀ランプ、LEDランプ、メタルハライドランプ等を挙げることができる。 Conditions for photopolymerization are not particularly limited, and examples of light sources include high-pressure mercury lamps, LED lamps, metal halide lamps, and the like.
上記熱反応によるラジカル重合反応を行う場合は、ラジカル重合開始剤を使用することが好ましい。ラジカル重合開始剤としては特に限定されず、アゾビスイソブチロニトリル(AIBN)、4,4’-アゾビス(4-シアノ吉草酸)、2,2’-アゾビス(2-メチルブチロニトリル)、2,2’-アゾビス(2-メチルプロピオン酸)ジメチル、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、過酸化ベンゾイル、ジクミルペルオキシド、ジ-tert-ブチルペルオキシド、クメンヒドロペルオキシド等を使用することができる。
上記熱重合開始剤の使用量は、重合体(B)を構成する単量体の全量に対して、0.1~2重量%であることが好ましい。
When carrying out the radical polymerization reaction by the above-mentioned thermal reaction, it is preferable to use a radical polymerization initiator. The radical polymerization initiator is not particularly limited, and includes azobisisobutyronitrile (AIBN), 4,4'-azobis(4-cyanovaleric acid), 2,2'-azobis(2-methylbutyronitrile), Dimethyl 2,2'-azobis(2-methylpropionate), 2,2'-azobis(2,4-dimethylvaleronitrile), benzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, cumene hydroperoxide, etc. can be used.
The amount of the thermal polymerization initiator used is preferably 0.1 to 2% by weight based on the total amount of monomers constituting the polymer (B).
(A)と(B)との配合量は、(A)/((A)+(B))(重量比)が0.5~0.9であることが好ましい。このような範囲内のものとすることで樹脂成分(A)中のホスト―ゲスト相互作用の効果を十分に保持しつつ、重合体Bとの網目構造による強靭化が達成できるという点で好ましい。上記下限は、0.5であることが好ましく、0.7であることがより好ましい。上記上限は、0.9であることが好ましく、0.85であることがより好ましい。 The blending amount of (A) and (B) is preferably such that (A)/((A)+(B)) (weight ratio) is 0.5 to 0.9. By setting the content within this range, it is preferable that the effect of the host-guest interaction in the resin component (A) can be sufficiently maintained while toughening can be achieved due to the network structure with the polymer B. The lower limit is preferably 0.5, more preferably 0.7. The upper limit is preferably 0.9, more preferably 0.85.
上述したように、本発明の樹脂組成物は、水素結合が多く存在する状態であると、物理的性質が向上するものである。このため、上記態様2においては樹脂成分(A)の重合の過程において、成分(C)の存在下で重合を行うことで、成分(C)はより均一に組成物中に分散することとなる。さらには、重合体(B)の重合も、成分(C)の存在下で行われることとなる。これによって、組成物全体は均一性が高く、より物性に優れた組成物とすることができる。 As described above, the physical properties of the resin composition of the present invention are improved when there are many hydrogen bonds. Therefore, in the above embodiment 2, by performing polymerization in the presence of component (C) during the polymerization process of resin component (A), component (C) is more uniformly dispersed in the composition. . Furthermore, the polymerization of polymer (B) is also carried out in the presence of component (C). As a result, the entire composition has high uniformity and can have better physical properties.
このような組成物を得るためには、成分(C)存在下で樹脂成分(A)の重合を行うものであってもよい。上記成分(C)は、通常の溶媒や樹脂成分(A)の原料となるモノマーへの溶解性が高いものではないことから、イオン性液体に溶解又は分散させ、その後、樹脂成分(A)の原料となる単量体と混合するものであってもよい。 In order to obtain such a composition, the resin component (A) may be polymerized in the presence of the component (C). Since the above component (C) does not have high solubility in ordinary solvents or monomers that are raw materials for the resin component (A), it is dissolved or dispersed in an ionic liquid, and then the resin component (A) is dissolved or dispersed in an ionic liquid. It may also be mixed with a monomer serving as a raw material.
上述したように、変性セルロース(C)は、セルロースナノファイバーをクエン酸で表面処理したものを好適に使用することができる。変性セルロース(C)は、溶解性が高い成分ではないから、反応溶媒に溶解させることができない。 As mentioned above, as the modified cellulose (C), cellulose nanofibers surface-treated with citric acid can be suitably used. Since modified cellulose (C) is not a highly soluble component, it cannot be dissolved in the reaction solvent.
このため、変性セルロース(C)を高度に液体媒体中に分散させるために、イオン性液体を使用することが好ましい。変性セルロース(C)を液体媒体と混合することで、溶解又は高度に分散させ、これを溶媒中で樹脂成分(A)の原料モノマーと混合し、このような状態で樹脂成分(A)の重合を行うことが好ましい。 Therefore, it is preferable to use an ionic liquid in order to highly disperse the modified cellulose (C) in the liquid medium. By mixing the modified cellulose (C) with a liquid medium, it is dissolved or highly dispersed, and this is mixed with the raw material monomer of the resin component (A) in the solvent, and in this state, the resin component (A) is polymerized. It is preferable to do this.
この場合、樹脂成分(A)の重合を行ったあと、洗浄を行うことによって、イオン性液体を除去し、その後、重合体(B)の原料となる単量体を添加し、重合体(B)を得る工程を行うことが好ましい。このような方法を行う場合、成分(C)を含有する樹脂成分(A)は、固体の状態となることが多い。この場合、樹脂成分(A)の重合を行った後、フィルム形状等の所望の形状に成形し、このようにして得られた成型物に対して、重合体(B)を構成する単量体を含浸させ、光照射・加熱等によって重合体(B)の重合反応を生じさせることによって成型するものであってもよい。 In this case, after polymerizing the resin component (A), the ionic liquid is removed by washing, and then the monomer that will be the raw material for the polymer (B) is added to form the polymer (B). ) is preferably carried out. When performing such a method, the resin component (A) containing component (C) is often in a solid state. In this case, after polymerizing the resin component (A), it is molded into a desired shape such as a film shape, and the monomer constituting the polymer (B) is It may also be molded by impregnating it with a polymer (B) and causing a polymerization reaction of the polymer (B) by light irradiation, heating, etc.
(成型方法)
本発明の樹脂組成物は、溶媒を含有する組成物をキャスト法等の方法で成型することで所定の形状に成形するもの、等を使用することができる。
(Molding method)
The resin composition of the present invention can be one that is molded into a predetermined shape by molding a composition containing a solvent by a method such as a casting method.
本発明は、弾性率が5~60MPaであるような、上述した樹脂組成物からなる樹脂成型品でもある。すなわち、本発明の樹脂組成物を使用した樹脂成型品は、このような優れた弾性率を有するものであることが好ましい。弾性率は、10MPa以上であることがより好ましく、15MPa以上であることが更に好ましい。弾性率は、55MPa以下であることがより好ましい。 The present invention also provides a resin molded product made of the above-mentioned resin composition having an elastic modulus of 5 to 60 MPa. That is, it is preferable that a resin molded article using the resin composition of the present invention has such an excellent modulus of elasticity. The elastic modulus is more preferably 10 MPa or more, and even more preferably 15 MPa or more. The elastic modulus is more preferably 55 MPa or less.
本発明の樹脂成型品は、タフネスが5~90MJm-3であるであることが好ましい。本発明の樹脂組成物を使用した樹脂成型品は、上述した弾性率を有するものでありつつ、同時に強靭性にも優れるものであることが好ましい。タフネスは、10MJm-3以上であることがより好ましく、20MJm-3以上であることが更に好ましい。タフネスは、70MJm-3以下であることがより好ましく、65MJm-3以下であることが更に好ましく、60MJm-3以下であることがもっとも好ましい。 The resin molded product of the present invention preferably has a toughness of 5 to 90 MJm -3 . It is preferable that a resin molded article using the resin composition of the present invention has the above-mentioned elastic modulus and also has excellent toughness. The toughness is more preferably 10 MJm -3 or more, and even more preferably 20 MJm -3 or more. The toughness is more preferably 70 MJm -3 or less, even more preferably 65 MJm -3 or less, and most preferably 60 MJm -3 or less.
以下、実施例に基づいて、本発明を具体的に説明する。なお、本発明は以下の実施例に限定されるものではない。 The present invention will be specifically described below based on Examples. Note that the present invention is not limited to the following examples.
以下の実施例において使用する各モノマーはそれぞれ以下のものを意味する。
AA:アクリル酸
CAC:クエン酸変性セルロース(特開2021-707698号、実施例1-1の方法に従って製造したもの)
βCDAAmMeは、Macromolecules 2017, 50, 8, 3254-3261.に記載された製造方法に従って合成した。
TAcγCDAAmMeは、Macromolecules 2019, 52, 7, 2659-2668. Macromolecules 2019, 52, 18, 6953-6962.に記載された製造方法に従って合成した。
Each monomer used in the following examples means the following.
βCDAAmMe was synthesized according to the production method described in Macromolecules 2017, 50, 8, 3254-3261.
TAcγCDAAmMe was synthesized according to the production method described in Macromolecules 2019, 52, 7, 2659-2668. Macromolecules 2019, 52, 18, 6953-6962.
(実施例1)
遠心分離管に2-ヒドロキシプロピルアクリレート(HPA)、ホストモノマー(βCDAAmMe)とゲストモノマー(AdAAm)、光開始剤(IRGACURE184)、溶媒としてジメチルスルホキシド(DMSO)をモノマー濃度が20重量%になるように加え、水銀ランプ由来の紫外線を135分間照射し、一次ポリマー溶液を得た。得られた一次ポリマー溶液に、二次モノマーとしてメトキシエチルアクリレート(MEA)、CAC、光開始剤を遊星型ボールミルによって混合し、テフロン(登録商標)ビーカーに移して光重合したのち、重合溶液をテフロンシャーレに移し、ウィンディオーブン(80℃,15h)およびバキュームオーブン(80℃,1day)でDMSOを飛ばすことによって、フィルム状のポリマーを得た。それぞれの成分を表すために、得られた複合材料をpHPA(100-x-y)-βCDAAmMe(x)-AdAAm(y)/pMEA(z)/CAC(w)とする。ここで、x,yはそれぞれホストおよびゲスト分子の一次ポリマー中のmol%であり、zはポリマー中の二次ポリマーの重量%、wはポリマーに対するCACの重量%である。
(Example 1)
In a centrifuge tube, add 2-hydroxypropyl acrylate (HPA), host monomer (βCDAAmMe), guest monomer (AdAAm), photoinitiator (IRGACURE184), and dimethyl sulfoxide (DMSO) as a solvent so that the monomer concentration is 20% by weight. In addition, ultraviolet light from a mercury lamp was irradiated for 135 minutes to obtain a primary polymer solution. Methoxyethyl acrylate (MEA) as a secondary monomer, CAC, and a photoinitiator were mixed into the obtained primary polymer solution using a planetary ball mill, and the mixture was transferred to a Teflon (registered trademark) beaker and photopolymerized. A film-like polymer was obtained by transferring to a petri dish and removing DMSO in a windy oven (80° C., 15 hours) and a vacuum oven (80° C., 1 day). To represent each component, the resulting composite material is designated as pHPA(100-xy)-βCDAAmMe(x)-AdAAm(y)/pMEA(z)/CAC(w). Here, x and y are the mol% of the host and guest molecules in the primary polymer, respectively, z is the weight% of the secondary polymer in the polymer, and w is the weight% of CAC to the polymer.
また、可逆性架橋を含む一次ポリマーネットワークをSC(Single Crossnetwork)、SC(x,y)に直鎖型ポリマー(Penetrating polymer)を導入した材料をSCP(Single Crossnetwork with Penetrating polymer)、CACを複合化させた材料をSCP(x, y, z) / CAC(w)と表記する。材料の作製スキームを図2に、一次ポリマー調整および遊星型ボールミルによる混合時の各試薬の量を表1, 2にまとめた。 In addition, a primary polymer network containing reversible crosslinking is called SC (Single Crossnetwork), and a material in which a linear polymer (Penetrating polymer) is introduced into SC(x,y) is called SCP (Single Crossnetwork with Penetrating Polymer). er), compounding CAC The resulting material is expressed as SCP(x, y, z) / CAC(w). The material preparation scheme is shown in Figure 2, and the amounts of each reagent during primary polymer preparation and mixing using a planetary ball mill are summarized in Tables 1 and 2.
引張試験
得られたフィルムを温度80℃、プレス力5kNの条件で熱真空プレス処理し、サンプルの厚さを0.4~0.6mmに調整した。その後、20mm(縦)×5mm(横)の短冊状に切り取り、1mm/sの引張速度で引張試験(島津製作所 Autograph AG-X)を行った。以下に、延伸時の各サンプルに対する応力―ひずみ曲線(図3 a~c)と、ヤング率とタフネスの関係(d~f)を示す。ヤング率とは材料の硬さを表すものであり、応力―ひずみ曲線の初期勾配より算出される。一方、タフネスとは材料の靭性を表し、応力―ひずみ曲線の面積から求められる。これらは一般にトレードオフの関係にあり、高ヤング率、高タフネスであるほど、硬くて強靭な高耐久性の材料となる。
Tensile Test The obtained film was subjected to hot vacuum pressing at a temperature of 80° C. and a pressing force of 5 kN, and the thickness of the sample was adjusted to 0.4 to 0.6 mm. Thereafter, it was cut into a strip of 20 mm (vertical) x 5 mm (horizontal) and subjected to a tensile test (Shimadzu Autograph AG-X) at a tensile speed of 1 mm/s. Below, the stress-strain curves (FIGS. 3 a to c) and the relationship between Young's modulus and toughness (d to f) for each sample during stretching are shown. Young's modulus represents the hardness of a material and is calculated from the initial slope of the stress-strain curve. On the other hand, toughness refers to the toughness of a material and is determined from the area of the stress-strain curve. These generally have a trade-off relationship, and the higher the Young's modulus and the higher the toughness, the harder, stronger, and more durable the material becomes.
まず、HPAのみを重合したpHPAと、可逆性架橋を導入したSC(1,1)を比較すると、CDを用いたホストーゲスト相互作用によって、ヤング率及びタフネスが大幅に向上した(a,d)。次に、このSC(1,1)に直鎖ポリマーであるpMEAを導入したSCP(1, 1, z)では、二次ポリマーの重量%が20%であるSCP(1,1, 20)においてタフネスの向上が確認された(b,e)。更に、このSCP(1,1,20)に対して5wt%のCACを添加したSCP(1,1,20)/CAC(5)は、CACを含まないサンプルに比べ、延伸時の破断歪みが大きくなり、高いタフネスを維持しつつ、より大きなヤング率を示した(c, f)。 First, when comparing pHPA in which only HPA was polymerized and SC(1,1) in which reversible crosslinking was introduced, Young's modulus and toughness were significantly improved due to host-guest interaction using CD (a, d). Next, in SCP (1, 1, z) where pMEA, a linear polymer, is introduced into this SC (1, 1), in SCP (1, 1, 20) where the weight% of the secondary polymer is 20%, Improvement in toughness was confirmed (b, e). Furthermore, SCP (1, 1, 20)/CAC (5), in which 5 wt% of CAC was added to SCP (1, 1, 20), had a lower strain at break during stretching than a sample that did not contain CAC. It became larger and showed a larger Young's modulus while maintaining high toughness (c, f).
これらの実施例の結果から、本発明の樹脂組成物が優れた強度を有するものであることは明らかである。 From the results of these Examples, it is clear that the resin composition of the present invention has excellent strength.
(単量体の製造例)
当該化合物の合成は以下のようにして行った。
500 mLガラス製丸底フラスコにモノー6-(2-アミノプロピル)アミノー6-β―シクロデキストリン31 g (26 mmol)とトリエチルアミン3.7 g (37 mmol)を秤量し、これらをジメチルホルムアミド74 gに溶解させた。この溶液に無水メタクリル酸5.1 g (33 mmol)を20分かけて攪拌しながら滴下し、さらに90分攪拌した。次いで反応液を激しく攪拌しているアセトン340 gに注ぎ込み、一晩静置した。生じた沈殿を濾別した後、アセトンで洗浄し、得られた白色固体を蒸留水52 gに溶解させ、陰イオン交換樹脂DOWEX 50-100メッシュ(OH- form)を充填したカラムで処理した。その後、析出した白色固体をジメチルホルムアミド45 gに溶解させ、濾別後アセトンで203 gで再沈殿させた。析出した白色固体をろ過、アセトン洗浄、および真空乾燥することで目的であるメタクリル基を有するβシクロデキストリン1 g (0.778 mmol)を得た。
1H NMR: (DMSO-d6, 400 MHz): δ = 1.52-1.59 (m, 2H, methylene), 1.83 (s, 3H, Me), 2.53-2.58 (m, 2H, methylene), 3.11-3.15 (m, 2H, methylene), 3.24-3.74 (m, 42H, C(2, 3, 4, 5, 6)H of CD), 4.41-4.54 (m, 6H, primary OH), 4.78-4.90 (m, 7H, C(1)H of CD), 5.28 (br, 1H, vinyl), 5.61 (br, 1H, vinyl), 5.69- 5.79 (m, 14H, secondary OH), 7.93 (t, J = 5.2 Hz, 1H, -NHCO-).
(Example of monomer production)
The compound was synthesized as follows.
Weighed 31 g (26 mmol) of mono-6-(2-aminopropyl)amino-6-β-cyclodextrin and 3.7 g (37 mmol) of triethylamine into a 500 mL glass round-bottomed flask, and dissolved them in 74 g of dimethylformamide. I let it happen. To this solution, 5.1 g (33 mmol) of methacrylic anhydride was added dropwise over 20 minutes with stirring, and the mixture was further stirred for 90 minutes. Next, the reaction solution was poured into 340 g of acetone with vigorous stirring and left overnight. After the resulting precipitate was filtered off and washed with acetone, the resulting white solid was dissolved in 52 g of distilled water and treated with a column packed with anion exchange resin DOWEX 50-100 mesh (OH-form). Thereafter, the precipitated white solid was dissolved in 45 g of dimethylformamide, separated by filtration, and reprecipitated with 203 g of acetone. The precipitated white solid was filtered, washed with acetone, and dried under vacuum to obtain 1 g (0.778 mmol) of the desired β-cyclodextrin having a methacrylic group.
1H NMR: (DMSO-d6, 400 MHz): δ = 1.52-1.59 (m, 2H, methylene), 1.83 (s, 3H, Me), 2.53-2.58 (m, 2H, methylene), 3.11-3.15 (m , 2H, methylene), 3.24-3.74 (m, 42H, C(2, 3, 4, 5, 6)H of CD), 4.41-4.54 (m, 6H, primary OH), 4.78-4.90 (m, 7H , C(1)H of CD), 5.28 (br, 1H, vinyl), 5.61 (br, 1H, vinyl), 5.69- 5.79 (m, 14H, secondary OH), 7.93 (t, J = 5.2 Hz, 1H , -NHCO-).
(実施例2)
βCDAAmMeにかえて、上記合成例に従って製造した単量体であるSH-01を利用して全く同様の実験を行った。実施例2のポリマーにおける各単量体の使用割合は以下のようになる。
以下の(1)~(5)の各ポリマーの製造した。
(1): HOP-A(N)とSH-01とAdAAmからなる材料
※ SH-01 : AdAAm = 1 : 1 (mol)
(2):(1)のDMSO溶液中にMEAの比を20重量%混ぜて重合した材料
※ 一次ポリマー : MEA = 80:20 (重量%)
(3):(1)のDMSO溶液中にMEAの比を30重量%混ぜて重合した材料
(4):(2)の作製時にCACを5重量%添加した材料
※ ポリマー : CAC = 100:5 (重量%)
(5):(3)の作製時にCACを5重量%添加した材料
(Example 2)
Exactly the same experiment was conducted using SH-01, a monomer produced according to the above synthesis example, instead of βCDAAmMe. The ratio of each monomer used in the polymer of Example 2 is as follows.
Each of the following polymers (1) to (5) was produced.
(1): Material consisting of HOP-A(N), SH-01 and AdAAm* SH-01: AdAAm = 1: 1 (mol)
(2): Material polymerized by mixing 20% by weight of MEA in the DMSO solution of (1)
*Primary polymer: MEA = 80:20 (weight%)
(3): A material obtained by mixing 30% by weight of MEA in the DMSO solution of (1) and polymerizing it. (4): A material in which 5% by weight of CAC was added during the preparation of (2).
* Polymer: CAC = 100:5 (weight%)
(5): Material to which 5% by weight of CAC was added during production of (3)
(1)の重合体の重合時の各原料の組成比を下記表3に示した。
このようにして得られた重合体(1)を使用してさらに、下記表4に示す(2)~(5)の組成比に従ってそれぞれの重合体・組成物を得た。
実施例1と同様の評価を行った結果を図4に示した。
図4より、実施例2の重合体も良好な性能を有することが明らかとなった。
The results of the same evaluation as in Example 1 are shown in FIG.
From FIG. 4, it became clear that the polymer of Example 2 also had good performance.
(実施例3)
上記実施例2と同様の手法で、(1)のポリマー(樹脂成分(A))と、MEA(重合体B)との比率を(A)/(B)=0/100,50/50,60/40,70/30,75/25,80/20、85/15、90/10、100/0のそれぞれに変化させた重合体を得た。
これらについて、示差走査熱量測定によって、ガラス転移温度を測定した。
結果を下記表5に示す。
(Example 3)
Using the same method as in Example 2 above, the ratio of the polymer (1) (resin component (A)) and MEA (polymer B) was adjusted to (A)/(B) = 0/100, 50/50, Polymers each having a different concentration of 60/40, 70/30, 75/25, 80/20, 85/15, 90/10, and 100/0 were obtained.
The glass transition temperature of these samples was measured by differential scanning calorimetry.
The results are shown in Table 5 below.
上記表5において、本発明の対象となる樹脂組成物においては、樹脂成分(A)と重合体(B)とそれぞれのガラス転移温度が観測される。
本発明の樹脂組成物においては、それぞれの重合体単独の場合よりも、ガラス転移温度は高温となっている。このような実験結果は、2つの成分を含むことによって、単独の場合よりも樹脂が拘束されていることを意味する。したがって、水素結合が生じていることの根拠となる結果である。
In Table 5 above, in the resin composition targeted by the present invention, the glass transition temperatures of the resin component (A) and the polymer (B) are observed.
In the resin composition of the present invention, the glass transition temperature is higher than that of each polymer alone. These experimental results imply that the resin is more constrained by including the two components than if they were alone. Therefore, this result provides evidence that hydrogen bonding has occurred.
(実施例4)
(クエン酸変性セルロース存在下での樹脂成分(A)の重合)
アクリル酸メチル(MA)と20 mol%のアクリル酸(AA)に1 mol%のTAcγCDAAmMeを溶かし、光重合開始材IRGASURE184を加え、1時間超音波を照射した。モノマー溶液に対して3 wt%のCACをイオン性液体 1-Butyl-3-methlimidazolium chloride(BMIm Cl)で溶解させ、100℃で一日過熱攪拌することで、7 wt%CAC溶液を作製した。モノマー溶液とCAC溶液を混合して光重合を行った。続いて、得られた材料を重量比で10倍の溶液2-propanolに浸し、1日ごとに溶液を入れ替えて3日間洗浄した。続いて水を用いて、同様の手順で洗浄し、イオン液体を除去したのち、真空で過熱乾燥させることでCAC 複合材料SC/CACを得た。各成分の配合割合を下記表6に示した。
(Example 4)
(Polymerization of resin component (A) in the presence of citric acid-modified cellulose)
1 mol% TAcγCDAAmMe was dissolved in methyl acrylate (MA) and 20 mol% acrylic acid (AA), photopolymerization initiator IRGASURE184 was added, and ultrasonic waves were irradiated for 1 hour. A 7 wt% CAC solution was prepared by dissolving 3 wt% of CAC in the monomer solution with the ionic liquid 1-Butyl-3-methlimidazolium chloride (BMIm Cl) and heating and stirring at 100°C for one day. Photopolymerization was performed by mixing the monomer solution and CAC solution. Subsequently, the obtained material was immersed in a 10-fold weight solution of 2-propanol and washed for 3 days by changing the solution every day. Subsequently, the material was washed with water in the same manner as above to remove the ionic liquid, and then dried under heat under vacuum to obtain a CAC composite material SC/CAC. The blending ratio of each component is shown in Table 6 below.
(重合体(B)の重合)
SC/CACをモノマー溶液で膨潤させ、光重合を行った。モノマーには2-Hydroxyethyl Acrylate (HEA) と 2-Methoxyethyl Acrylate(MEA)、AAを用いた。得られた材料70 ℃で一晩真空引きを行って残存モノマーを除去し、SCP/CAC複合材料を作製した。この工程における重合体(B)の原料となる単量体は、MEA(表6)、HEA(表7)、MEA+AA(表8)、HEA+AA(表9)の組み合わせで行い、それぞれ重合比を変化させつつ行った。
(Polymerization of polymer (B))
SC/CAC was swollen with a monomer solution and photopolymerized. 2-Hydroxyethyl Acrylate (HEA), 2-Methoxyethyl Acrylate (MEA), and AA were used as monomers. The resulting material was evacuated overnight at 70°C to remove residual monomers, and an SCP/CAC composite material was produced. The monomers used as raw materials for the polymer (B) in this step are MEA (Table 6), HEA (Table 7), MEA+AA (Table 8), and HEA+AA (Table 9). The polymerization was carried out while changing the polymerization ratio.
上記表において、
SC/CAC : pMEA-AA の重量比は 50 : 50
MEA : AAのモル比は、(a)80:20、(b) 50:50、 (c)20:80
である。
In the above table,
SC/CAC:pMEA-AA weight ratio is 50:50
The molar ratio of MEA: AA is (a) 80:20, (b) 50:50, (c) 20:80
It is.
HEA : AAのモル比は、
(a)80:20、(b) 50:50、 (c)20:80
The molar ratio of HEA:AA is
(a) 80:20, (b) 50:50, (c) 20:80
上述した重合体について、引張試験を行った。結果を図5~12に示す。図の結果から、重合体(B)によって、樹脂組成物の物理的性質が大きく向上していることが明らかである。 A tensile test was conducted on the above polymer. The results are shown in Figures 5-12. From the results shown in the figure, it is clear that the physical properties of the resin composition are greatly improved by the polymer (B).
本発明の樹脂組成物は、各種分野における成形材料として使用することができる。
The resin composition of the present invention can be used as a molding material in various fields.
Claims (13)
樹脂成分(A)の溶液中で、ラジカル重合性単量体の重合によって得られた重合体(B)を含有し、
ホスト基は、
X=5~7)
であることを特徴とする樹脂組成物。 A resin component (A) having a host group and essentially having a structural unit based on another radically polymerizable monomer, and
Containing a polymer (B) obtained by polymerizing a radically polymerizable monomer in a solution of the resin component (A),
The host group is
A resin composition characterized by:
(A)/((A)+(B))(重量比)が65~95重量%である請求項1又は2記載の樹脂組成物。 The blending amounts of (A) and (B) are:
The resin composition according to claim 1 or 2, wherein (A)/((A)+(B)) (weight ratio) is 65 to 95% by weight.
(A)/((A)+(B)+(C))(重量比)が、57~95
(B)/((A)+(B)+(C))(重量比)が4~35
(C)/((A)+(B)+(C))(重量比)が1~16
である請求項4に記載の樹脂組成物。 The blending amounts of (A) to (C) are:
(A)/((A)+(B)+(C))(weight ratio) is 57 to 95
(B)/((A)+(B)+(C))(weight ratio) is 4 to 35
(C)/((A)+(B)+(C))(weight ratio) is 1 to 16
The resin composition according to claim 4.
工程(1-1)によって得られた溶液に対して、重合体(B)の原料単量体を添加する工程(1-2)及び
工程(1-2)によって得られた組成物を重合させる工程(1-3)
を有することを特徴とする請求項1又は2に記載の樹脂組成物の製造方法。 Step (1-1) of preparing a solution of resin component (A)
Step (1-2) of adding raw material monomers for polymer (B) to the solution obtained in step (1-1), and polymerizing the composition obtained in step (1-2). Process (1-3)
The method for producing a resin composition according to claim 1 or 2, comprising:
工程(2-1)によって得られた成形物に対して、重合体(B)の原料単量体を含浸させる工程(2-2)及び
工程(2-2)によって得られた単量体含浸樹脂成形物における単量体を重合させて重合体(B)を得る工程(2-3)
からなる請求項1又は2に記載の樹脂組成物の製造方法。 Step (2-1) of manufacturing a molded article containing resin component (A)
Step (2-2) of impregnating the molded article obtained in step (2-1) with the raw material monomer of polymer (B) and impregnation with the monomer obtained in step (2-2). Step (2-3) of polymerizing monomers in the resin molding to obtain polymer (B)
The method for producing a resin composition according to claim 1 or 2, comprising:
The resin molded product according to claim 11, which has a toughness in a tensile test of 5 to 90 MJm-3.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010155880A (en) * | 2008-12-26 | 2010-07-15 | Lintec Corp | Stimuli-responsive crosslinked polymer and production method therefor |
| WO2020116590A1 (en) * | 2018-12-05 | 2020-06-11 | 国立大学法人大阪大学 | Polymeric material and production method therefor, and polymeric composition |
| JP2020143220A (en) * | 2019-03-06 | 2020-09-10 | 国立大学法人大阪大学 | Polymer material and its manufacturing method |
| JP2021070768A (en) * | 2019-10-31 | 2021-05-06 | 国立大学法人大阪大学 | Polymer composite material, polymerizable monomer composition and production method of polymer composite material |
| WO2021149432A1 (en) * | 2020-01-20 | 2021-07-29 | Jsr株式会社 | Method for forming pattern, radiation-sensitive composition, and clathrate compound |
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2023
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010155880A (en) * | 2008-12-26 | 2010-07-15 | Lintec Corp | Stimuli-responsive crosslinked polymer and production method therefor |
| WO2020116590A1 (en) * | 2018-12-05 | 2020-06-11 | 国立大学法人大阪大学 | Polymeric material and production method therefor, and polymeric composition |
| JP2020143220A (en) * | 2019-03-06 | 2020-09-10 | 国立大学法人大阪大学 | Polymer material and its manufacturing method |
| JP2021070768A (en) * | 2019-10-31 | 2021-05-06 | 国立大学法人大阪大学 | Polymer composite material, polymerizable monomer composition and production method of polymer composite material |
| WO2021149432A1 (en) * | 2020-01-20 | 2021-07-29 | Jsr株式会社 | Method for forming pattern, radiation-sensitive composition, and clathrate compound |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2023195514A1 (en) * | 2022-04-08 | 2023-10-12 | ||
| JP7562060B2 (en) | 2022-04-08 | 2024-10-07 | 国立大学法人大阪大学 | Polymers, resin compositions and medical materials |
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