WO2023163335A1 - Discharge system for medium or large-sized waste battery - Google Patents
Discharge system for medium or large-sized waste battery Download PDFInfo
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- WO2023163335A1 WO2023163335A1 PCT/KR2022/019651 KR2022019651W WO2023163335A1 WO 2023163335 A1 WO2023163335 A1 WO 2023163335A1 KR 2022019651 W KR2022019651 W KR 2022019651W WO 2023163335 A1 WO2023163335 A1 WO 2023163335A1
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- discharge
- unit
- explosion
- waste battery
- module
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C37/00—Control of fire-fighting equipment
- A62C37/36—Control of fire-fighting equipment an actuating signal being generated by a sensor separate from an outlet device
- A62C37/38—Control of fire-fighting equipment an actuating signal being generated by a sensor separate from an outlet device by both sensor and actuator, e.g. valve, being in the danger zone
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/48—Thermography; Techniques using wholly visual means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present invention relates to a medium-to-large-sized waste battery discharge system, and more particularly, to a series of recycling processes in which complex compounds containing valuable metals are produced from medium-to-large-sized waste batteries used in electric vehicles or energy storage systems and organic impurities are separately recovered. It relates to a system and process for preventing ignition of medium and large-sized waste secondary battery packs and modules and for safe and efficient electrical discharge by differentiating the configuration of the applied discharge system from the prior art.
- a secondary battery is a battery capable of repeating charge and discharge, and includes a lead acid battery, a nickel cadmium battery, a nickel hydride battery, a lithium ion battery, and the like. Since lead-acid batteries and nickel-cadmium batteries contain harmful heavy metals, lithium-ion batteries occupy most of the recent secondary battery market.
- a lithium ion battery is a secondary battery that is widely applied to various IT devices due to its high energy density, and generates electricity according to the electric flow of lithium ions through an electrolyte between an anode and a cathode.
- a battery cell the smallest unit of a secondary battery, is composed of a cathode material, a cathode material, an electrolyte, and a separator in a container. During charging, lithium ions pass through the separator from the anode to the cathode, and during discharging, they move from the anode to the anode. It is done.
- cathode active materials such as nickel, manganese, cobalt, and aluminum are used.
- anode material graphite and carbon, which are anode active materials, are used.
- the electrolyte is composed of a lithium salt composed of lithium, phosphoric acid, and fluorine, and an organic solvent.
- the secondary battery contains valuable metals such as lithium, nickel, manganese, and cobalt as an active material, development of recycling technology for recovering mineral resources from waste batteries is in progress.
- Korean Patent Registration No. 10 - 1220149 discloses a step of disassembling a waste battery pack to obtain a battery cell, a step of exposing a cathode structure and a cathode structure by cutting the battery cell, and a cathode structure and a cathode structure discharging the exposed battery cell, recovering the valuable metal by crushing at least a portion of the battery cell and separating the particle size, and acid leaching the valuable metal powder with an acid solution containing a sulfuric acid solution in a reducing atmosphere to obtain a leaching solution It constitutes a method for producing a valuable metal sulfuric acid solution from a waste battery pack comprising the step of obtaining a.
- a discharge system applied to the recycling of medium and large-sized waste batteries used in electric vehicles or energy storage systems according to the prior art applies a chemical discharge method in which waste batteries are immersed in saline, which is an electrolyte, to discharge them.
- Korean Patent Registration No. 10 - 1275849 discloses a lithium ion battery including an electrolyte, a separator, an electrode composite, and a current collector by corrosive discharge by treating a waste lithium ion battery with an aqueous solution of sodium chloride (NaCl) at a concentration of 0.5 to 10%.
- NaCl sodium chloride
- Korean Patent Registration No. 10 - 2191858 discloses a saline bath in which waste lithium ion batteries are precipitated and discharged, a cutter for cutting the discharged waste lithium ion batteries into a predetermined size, and a cutter cut into a predetermined size.
- a dryer including a drying chamber having a drying space formed therein to dry the waste lithium ion battery under predetermined drying process conditions and a plurality of hot plates for drying, a pulverizer for pulverizing the dried and cut waste lithium ion battery, and a pulverizer It constitutes a raw material recovery system of a waste lithium ion battery including a sorter for separating raw materials such as cobalt, nickel, manganese, carbon, copper, and aluminum, which are active materials, from powder pulverized by the.
- a discharge system applied to recycling of medium and large-sized waste batteries used in electric vehicles or energy storage systems according to the prior art is made by applying a chemical discharge method in which waste batteries are immersed in saline, which is an electrolyte, to discharge them.
- Such a conventional chemical discharge system has advantages such as a relatively low risk of fire or explosion because the configuration of the system is very simple and economical, and discharge is performed while the waste battery is immersed in salt water. It is mainly applied to secure safety in the discharge system.
- An explosion-proof case unit 110 provided in the shape of a case having an explosion-proof structure having an opening and closing door to insert a battery pack, module, or cell separated from a medium or large-sized waste battery,
- a discharge state detection unit 120 provided to detect an internal state of the explosion-proof case unit 110 in real time to determine whether there is an abnormality or ignition;
- a discharge unit 130 provided to connect a wire at one side of the explosion-proof case unit 110 to connect to an internal battery pack, module or cell and perform electrical discharge;
- a discharge control unit 140 provided to control the discharge state of the discharge unit 130 in conjunction with the discharge state detection unit 120;
- a more eco-friendly, safe and efficient electrical discharge process is achieved by including an ignition suppression unit 150 provided to supply or recover an extinguishing agent in conjunction with the discharge state detection unit 120 at one side of the explosion-proof case unit 110. It is possible to achieve the purpose of providing a discharge system that performs.
- the present invention provides a discharge system applied to a series of recycling processes in which complex compounds containing valuable metals are produced from medium and large-sized waste batteries used in electric vehicles or energy storage systems and organic impurities are separately recovered.
- the present invention has an effect of enabling a more environmentally friendly discharge process by significantly reducing the environmental load due to the generation of salt water waste by applying an environmentally friendly electrical discharge method compared to conventional chemical discharge systems using salt water.
- the present invention secures high safety for the electrical discharge process by detecting in real time the presence or absence of abnormalities such as heat generation or swelling that may occur during the electrical discharge process and applying an automated ignition suppression mechanism, and the discharge time of medium and large-sized waste batteries
- the process efficiency is significantly improved by shortening, and the fire extinguishing agent used for suppression of ignition is recovered and recycled to have various environmental and economic benefits.
- the present invention has the effect of providing a discharge system that can meet environmental protection, safety, and efficiency by applying to the recycling process of waste batteries according to the prospect of expanding demand for electric vehicles and ESS.
- FIG. 1 is a block diagram of a medium-large waste battery discharge system according to the present invention.
- Example 3 is a temperature change graph according to discharge current intensity according to Experimental Example 3 of the present invention.
- the medium and large-sized waste battery discharge system to which the technology of the present invention is applied differentiates the configuration of the discharge system applied to the recycling process of medium and large-sized waste batteries used in electric vehicles or energy storage systems from the prior art to make it a more eco-friendly, safe and efficient electrical discharge process. Note that it relates to a discharge system technology that allows this to happen.
- the battery pack of the lithium ion secondary battery used in an electric vehicle or ESS is separated into a battery module and a battery cell.
- the waste battery constitutes a module and a pack based on a battery cell composed of a cathode material, a cathode material, an electrolyte, and a separator in a rectangular aluminum container.
- a series of processes are performed to obtain active materials such as nickel, cobalt, manganese, etc. included in battery cells, and separately recover and treat other impurities. For this, mechanical crushing of waste batteries is unavoidable.
- the risk of fire and explosion is very high when the waste battery is shredded without a separate discharge treatment in a state where the internal electrical energy is sufficient.
- the present invention provides a discharge system that performs an electrical discharge process differentiated from the prior art.
- the middle and large-sized waste battery discharge system of the present invention includes an explosion-proof case unit 110 for accommodating a waste battery, a discharge state detection unit 120, a discharge unit 130, a discharge control unit 140, and an ignition suppression unit 150 ), and specifically as follows.
- the explosion-proof case unit 110 is provided in the shape of an explosion-proof structure having an opening and closing door to insert a battery pack, module, or cell separated from a medium or large-sized waste battery.
- the explosion-proof case unit 110 is provided to accommodate a battery pack, module or cell therein, and various types of cases can be applied according to the discharge target for each type of waste battery.
- the size of the explosion-proof case unit 110 is determined by the ignition suppression unit 150 to be described later while providing an appropriate discharge environment for the waste battery to derive an appropriate water level for sufficient ignition suppression when the fire extinguishing agent is supplied. It is configured to secure an internal space about 3 to 5 times the size.
- An opening and closing door is provided on one side of the explosion-proof case unit 110, and an explosion-proof structure is formed together with the case to block oxygen and heat in the event of a fire or explosion that may occur during the discharge process of the waste battery and to minimize external diffusion. do.
- the discharge state detection unit 120 detects the internal state of the explosion-proof case unit 110 in real time and determines whether there is an abnormality or ignition.
- the discharge state detection unit 120 senses in real time the temperature and pressure change inside the explosion-proof case unit 110 and the presence or absence of gas generation in the process of discharging the waste battery, and the discharge control unit 140 and It is configured to operate the ignition suppression unit 150, and includes a gas detection module 121, a temperature detection module 122, and a pressure detection module 123.
- the gas detection module 121 is installed inside the explosion-proof case unit 110 to detect gas generated during the discharging of the waste battery.
- the temperature sensing module 122 is installed inside the explosion-proof case unit 110 to sense the internal temperature during discharging of the waste battery.
- the pressure sensing module 123 is installed inside the explosion-proof case unit 110 to sense the internal pressure during the discharging of the waste battery.
- the discharge state detection unit 120 determines that when a fire or explosion situation due to overheating occurs during the discharge process of the waste battery, if the detection result for gas, temperature, and pressure is out of each preset control condition, it is an abnormality or ignition A signal is transmitted to the discharge control unit 140 and the ignition suppression unit 150.
- the discharge state detection unit 120 includes a thermal imaging module 124 to detect in real time a thermal image and a swelling phenomenon of the waste battery inside the explosion-proof case unit 110 in the process of discharging the waste battery, A swelling detection module 125 is included.
- the thermal imaging module 124 is installed on one side of the explosion-proof case unit 110 to detect heat generated in the process of discharging the waste battery and display it as an image.
- the thermal imaging module 124 displays the temperature change of the core of the waste battery and the size change of the waste battery in real time in the process of discharging the waste battery, and determines that it is in an abnormal or ignition risk state when it is out of a predetermined control condition, and will be described later. It is configured to transmit a signal to the discharge control unit 140 and the ignition suppression unit 150 to be performed.
- the swelling detection module 125 is provided to detect a swelling state by calculating a volume change rate during the discharging process of the waste battery from the image captured by the thermal imaging module 124 .
- the swelling detection module 125 processes the image captured by the thermal imaging module 124, numerically interprets the change in size of the waste battery, and calculates the volume change rate in real time. It is configured to determine an abnormal or ignition risk state according to the phenomenon and transmit a signal to the discharge control unit 140 and the ignition suppression unit 150 to be described later.
- the discharge unit 130 connects wires at one side of the explosion-proof case unit 110 to connect to an internal battery pack, module, or cell and perform electrical discharge.
- the discharging unit 130 is provided to remove electrical energy inside the waste battery by applying a discharger that performs an electrical discharging process on a conventional secondary battery, and is configured to control the discharging time according to the strength of the discharging current.
- the electrical energy removed from the waste battery can be applied to the electrical energy removal method through a resistance element or the electrical energy recovery method through a separate capacitor connection according to the configuration method of the discharge unit 130, so that the configuration is not limited. don't
- the discharge unit 130 is configured to be selectively settable from a normal discharge mode or a rapid discharge mode to perform an electrical discharge process of a waste battery by applying an appropriate current intensity according to work conditions.
- the general discharge mode of the discharge unit 130 is provided to perform discharge at 0.3 C as a current level in which the waste battery is completely discharged within 3 to 4 hours.
- the rapid discharge mode of the discharge unit 130 is provided to perform discharge at 1C to 0.5C as a current intensity in which the waste battery is completely discharged within 1 to 3 hours.
- the discharge control unit 140 is provided to control the discharge state of the discharge unit 130 in conjunction with the discharge state detection unit 120 .
- the discharge control unit 140 controls the discharge unit 130 according to the real-time detection result by the discharge state detection unit 120 in the process of discharging the waste battery to minimize the occurrence of danger through the pressure control module 141 and , and a discharge control module 142.
- the pressure control module 141 is installed on one side of the explosion-proof case unit 110 and interlocks with the discharge state detection unit 120 to check the pressure detection result in real time during the discharge process of the waste battery.
- the pressure control module 141 may apply a pressure valve or a pressure reducing valve, and if the pressure is out of a preset control condition, it is provided to reduce the possibility of an explosion by adjusting the internal pressure of the explosion-proof case unit 110. .
- the discharge control module 142 is installed between the discharge unit 130 and the explosion-proof case unit 110 and interlocks with the discharge state detection unit 120 to obtain gas, temperature, pressure, thermal image, Equipped to check the result of sensing swelling in real time.
- the discharge control module 142 is provided with an intermediate terminal between the explosion-proof case unit 110 and the discharge unit 130, and when the detection result is out of a preset control condition, the current is cut off to quickly stop the discharge and in a dangerous situation configured to prepare for
- the ignition suppression unit 150 is provided to supply or recover an extinguishing agent in conjunction with the discharge state detection unit 120 at one side of the explosion-proof case unit 110 .
- the ignition suppression unit 150 uses the extinguishing agent supply module 151 and the supply control module 155 to inject the extinguishing agent so that the fire is quickly extinguished in case of a fire according to the real-time detection result by the discharge state detection unit 120.
- the extinguishing agent supply module 151 is provided by connecting the extinguishing agent supply pipe 152 and the supply valve 153 at one side of the explosion-proof case unit 110.
- the extinguishing agent supply pipe 152 is provided to connect the extinguishing agent supply port installed inside the explosion-proof case unit 110 and the extinguishing agent supply unit 154 provided outside.
- the fire extinguishing agent supply unit 154 may be, for example, a tank type for storing the fire extinguishing agent, or a direct water or mobile tank type.
- the supply valve 153 is provided to automatically open and close in conjunction with a supply control module 155 to be described later.
- the supply control module 155 interlocks with the extinguishing agent supply module 151 and the discharge state detection unit 120 to check the gas, temperature, pressure, thermal image, and swelling detection results in real time during the discharge process of the waste battery.
- the supply control module 155 controls the opening and closing of the supply valve 153 when the detection result is out of a preset control condition, and supplies the extinguishing agent through the extinguishing agent supply port installed inside the explosion-proof case unit 110 to cause a fire. It is configured so that automatic fire extinguishing is performed.
- the fire extinguishing agent supplied through the fire extinguishing agent supply port inside the explosion-proof case unit 110 by the extinguishing agent supply module 151 and the supply control module 155 is supplied with a capacity of about 2 to 3 times the height of the waste battery, Completely block the air flow and configure it to achieve rapid extinguishing.
- the ignition suppression unit 150 includes an extinguishing agent fire water module and a recovery control module 159 so that the used extinguishing agent can be recovered and reused when the fire extinguishing by the extinguishing agent supply module 151 is completed.
- the fire extinguishing agent sprayed into the explosion-proof case unit 110 by the extinguishing agent supply module 151 may leach some hazardous chemicals in a state in which waste batteries damaged due to fire or explosion are completely immersed.
- the fire suppression unit is provided with a fire extinguishing agent recovery module 156 to reduce the environmental load by reusing the fire extinguishing agent several times without discharging it to the outside.
- the extinguishing agent recovery module 156 is provided by connecting the extinguishing agent recovery pipe 157 and the recovery pump 158 at one side of the explosion-proof case unit 110.
- the extinguishing agent recovery pipe 157 is provided to connect the extinguishing agent outlet installed inside the explosion-proof case unit 110 and the extinguishing agent supply unit 154 provided outside.
- the recovery pump 158 is provided to automatically operate in conjunction with a recovery control module 159 to be described later.
- the recovery control module 159 interlocks with the extinguishing agent recovery module 156 and the discharge state detection unit 120 to control the operation of the recovery pump 158 when the internal state of the explosion-proof case unit 110 is completed to extinguish the explosion.
- the fire extinguishing agent supplied to the inside of the case unit 110 is recovered and provided to be reused in the fire extinguishing agent supply module 151.
- the present invention constitutes a discharge system that performs an electrical discharge process applied to eco-friendly recycling of waste batteries, in which complex compounds containing valuable metals are produced using middle- or large-sized waste batteries used in electric vehicles or energy storage systems, and organic impurities are separately recovered. And, it consists of an explosion-proof case unit 110, a discharge state detection unit 120, a discharge unit 130, a discharge control unit 140, and an ignition suppression unit 150.
- a battery pack of a lithium ion secondary battery used in an electric vehicle or an ESS, or a module or cell from which it is separated is inserted and connected to the discharge unit 130 by connecting wires.
- the discharge unit 130 By operating the discharge unit 130, the electrical energy inside the battery cell of the waste battery is removed. Depending on the strength of the discharge current, the normal discharge mode or the rapid discharge mode is selected to control the process time.
- the discharge unit 130 selects the normal discharge mode to ensure safety and performs discharge at 0.3C as an appropriate current level for complete discharge of the battery cells within 3 to 4 hours, or selects the rapid discharge mode if necessary. As a rapid discharge current intensity in which the battery cell is completely discharged within 1 to 3 hours, the discharge is performed at 1C to 0.5C or .
- the discharge state detection unit 120 detects the internal state of the explosion-proof case unit 110 through the gas detection module 121, the temperature detection module 122, and the pressure detection module 123.
- the thermal imaging module 124 and the swelling detection module 125 detect and detect in real time to determine whether there is an abnormality or ignition.
- the detection result by the discharge state detection unit 120 is out of each preset control condition, it is judged as an abnormality or ignition, and a signal is transmitted to the discharge control unit 140 and the ignition suppression unit 150 to stop the discharge and extinguishing agent to supply
- the discharge control unit 140 controls the pressure inside the explosion-proof case unit 110 by the pressure control module 141 and blocks the current by the discharge control module 142 to stop the discharge.
- the ignition suppression unit 150 opens the supply valve 153 of the extinguishing agent supply module 151 by the supply control module 155 to supply the extinguishing agent into the explosion-proof case unit 110 through the extinguishing agent supply pipe 152.
- Water is generally used as an extinguishing agent, and saline at a concentration of 1 to 5% can be used. If the salt concentration exceeds the above range, scale may occur inside the explosion-proof case unit 110 due to moisture evaporation during fire extinguishing.
- the water level of the fire extinguishing agent is supplied at 2 to 3 times the height of the waste battery to completely block the air flow and quickly extinguish the fire.
- the ignition suppression unit 150 operates the recovery pump 158 of the extinguishing agent recovery pipe 157 by the recovery control module 159 to supply the inside of the explosion-proof case unit 110 through the extinguishing agent recovery pipe 157.
- the fire extinguishing agent is recovered to the fire extinguishing agent supply unit 154.
- the recovered extinguishing agent is recycled through the extinguishing agent supply module in the event of a fire in the future to minimize waste generation.
- Li Li, an ecotoxic material, and F, a high-risk material
- Li Li, an ecotoxic material, and F, a high-risk material
- Expected materials for general electrolytes are mixtures of lithium salts (LiPF 6 , LiBF 4 , LiClO 4 ) and organic solvents (EC, PC, DMC, DEC, etc.).
- the process time can be discharged from 3 hours to 4 hours to 0V based on 0.3C in the normal discharge mode, and when discharged at 0.5C or more in the rapid discharge mode, the process time is terminated in 2 to 3 hours. can be reduced more effectively.
- the discharge system of the present invention includes the discharge control unit 140 and the ignition suppression unit 150 to control the rapid discharge mode and the occurrence of fire, so that it can respond quickly.
- An electrical discharge process is performed by the discharge system according to the present invention, and the intensity of the discharge current from the temperature detection module 122, the thermal imaging module 124, and the swelling detection module 125 of the discharge state detection unit 120 is measured. The temperature change and the swelling phenomenon were confirmed, and the results are shown in Table 2 and the graph of FIG. 3 and the thermal image of FIG. 4.
- the discharge control unit 140 and the ignition suppression unit 150 are safely installed to increase process efficiency through the rapid discharge mode for medium and large-sized waste batteries and to respond quickly to fire and explosion. It is provided as a device to ensure safety.
- the medium-large waste battery discharge system according to the present invention as described above is a discharge applied to a series of recycling processes in which complex compounds containing valuable metals are produced from medium and large-sized waste batteries used in electric vehicles or energy storage systems, and organic impurities are separately recovered. provide the system.
- the present invention significantly reduces the environmental load caused by waste generation by applying an environmentally friendly electrical discharge method compared to conventional chemical discharge systems, thereby enabling a more environmentally friendly discharge process and preventing explosions and fires that may occur in the electrical discharge process. There is an effect that can ensure safety for .
- the present invention secures high safety in the electrical discharge process by detecting in real time the presence or absence of abnormalities such as heat generation or swelling that may occur during the electrical discharge process and applying an automated ignition suppression mechanism, and the discharge time of medium and large-sized waste batteries It significantly improves process efficiency by shortening the process, and since the fire extinguishing agent used for suppression of ignition can be recovered and reused, it has various environmental and economic benefits.
- the middle and large-sized waste battery discharge system of the present invention has various effects such as improving safety and efficiency in preparation for future expansion of demand for electric vehicles and ESS, as well as solving technical problems related to environmental problems, so it has industrial applicability. expected to be very large.
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Abstract
Description
본 발명은 중대형 폐전지 방전시스템에 관한 발명으로, 더욱 상세하게는 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지로부터 유가금속이 포함된 복합 화합물을 제조하고 유기불순물은 별도 회수하는 일련의 재활용 공정에 적용되는 방전시스템의 구성을 종래 기술과 차별하여 중대형 폐이차전지 팩·모듈의 발화 방지 및 안전하고 효율적인 전기적 방전을 위한 시스템 및 프로세스에 관한 것이다.The present invention relates to a medium-to-large-sized waste battery discharge system, and more particularly, to a series of recycling processes in which complex compounds containing valuable metals are produced from medium-to-large-sized waste batteries used in electric vehicles or energy storage systems and organic impurities are separately recovered. It relates to a system and process for preventing ignition of medium and large-sized waste secondary battery packs and modules and for safe and efficient electrical discharge by differentiating the configuration of the applied discharge system from the prior art.
일반적으로, 이차전지는 충전 및 방전을 반복할 수 있는 전지로서 납축 전지, 니켈 카드뮴 전지, 니켈 수소 전지, 리튬 이온 전지 등이 있다. 납축 전지나 니켈 카드뮴 전지에는 중금속 유해물질을 함유하고 있어 최근 이차전지 시장에는 리튬 이온 전지가 대부분을 차지하고 있다.In general, a secondary battery is a battery capable of repeating charge and discharge, and includes a lead acid battery, a nickel cadmium battery, a nickel hydride battery, a lithium ion battery, and the like. Since lead-acid batteries and nickel-cadmium batteries contain harmful heavy metals, lithium-ion batteries occupy most of the recent secondary battery market.
리튬 이온 전지는 에너지 밀도가 높아 각종 IT기기에 널리 적용되는 이차전지로서 양극과 음극 사이의 전해질을 통해 리튬 이온이 이동하는 전기적 흐름에 따라 전기를 발생한다. 이차전지의 최소단위인 배터리셀은 용기 내에 양극재, 음극재, 전해질, 및 분리막으로 구성되며, 충전 시에는 리튬 이온이 양극에서 분리막을 통과하여 음극으로 이동하고 방전 시에는 음극에서 양극으로 이동하도록 이루어진다.A lithium ion battery is a secondary battery that is widely applied to various IT devices due to its high energy density, and generates electricity according to the electric flow of lithium ions through an electrolyte between an anode and a cathode. A battery cell, the smallest unit of a secondary battery, is composed of a cathode material, a cathode material, an electrolyte, and a separator in a container. During charging, lithium ions pass through the separator from the anode to the cathode, and during discharging, they move from the anode to the anode. It is done.
이차전지의 양극재는 양극활물질인 니켈, 망간, 코발트, 알루미늄 등이 사용된다. 음극재는 음극활물질인 흑연, 탄소가 사용된다. 전해질은 리튬, 인산, 불소로 이루어지는 리튬염 및 유기 용매로 이루어진다.For the cathode material of the secondary battery, cathode active materials such as nickel, manganese, cobalt, and aluminum are used. As for the anode material, graphite and carbon, which are anode active materials, are used. The electrolyte is composed of a lithium salt composed of lithium, phosphoric acid, and fluorine, and an organic solvent.
한편, 최근 전기차 시장의 확대 및 에너지 저장 시스템(ESS)의 사용 증가로 인해 사용 후 폐기되는 이차전지의 발생량 역시 기하급수적으로 증가할 것으로 전망하고 있으며 폐전지의 처리 방안에 대한 우려가 커지고 있다.Meanwhile, due to the recent expansion of the electric vehicle market and the increase in the use of energy storage systems (ESS), the amount of secondary batteries discarded after use is expected to increase exponentially, and concerns about waste battery disposal methods are growing.
상술한 바와 같이 이차전지 내에는 리튬, 니켈, 망간, 코발트 등의 유가금속이 활물질로서 함유되어 있으므로 폐전지로부터 광물자원을 회수하기 위한 재활용 기술의 개발이 진행되고 있다.As described above, since the secondary battery contains valuable metals such as lithium, nickel, manganese, and cobalt as an active material, development of recycling technology for recovering mineral resources from waste batteries is in progress.
공지된 기술의 일례로서, 한국등록특허 제 10 - 1220149 호에는 폐배터리팩을 분해하여 배터리셀을 얻는 단계와, 배터리셀을 절단하여 양극구조체와 음극구조체를 노출시키는 단계와, 양극구조체와 음극구조체가 노출된 배터리셀을 방전시키는 단계와, 배터리셀의 적어도 일부를 분쇄하고 입도분리하여 유가금속을 회수하는 단계와, 유가금속 분말을 환원분위기에서 황산용액을 포함하는 산용액으로 산침출하여 침출용액을 얻는 단계를 포함하는 폐배터리팩으로부터 유가금속 황산용액을 제조하는 방법을 구성한다.As an example of a known technology, Korean Patent Registration No. 10 - 1220149 discloses a step of disassembling a waste battery pack to obtain a battery cell, a step of exposing a cathode structure and a cathode structure by cutting the battery cell, and a cathode structure and a cathode structure discharging the exposed battery cell, recovering the valuable metal by crushing at least a portion of the battery cell and separating the particle size, and acid leaching the valuable metal powder with an acid solution containing a sulfuric acid solution in a reducing atmosphere to obtain a leaching solution It constitutes a method for producing a valuable metal sulfuric acid solution from a waste battery pack comprising the step of obtaining a.
종래 기술에 따른 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지의 재활용에 적용되는 방전시스템은 폐배터리를 전해질인 염수에 침지하여 방전시키는 화학적 방전 방식을 적용한다.A discharge system applied to the recycling of medium and large-sized waste batteries used in electric vehicles or energy storage systems according to the prior art applies a chemical discharge method in which waste batteries are immersed in saline, which is an electrolyte, to discharge them.
예컨대, 한국등록특허 제 10 - 1275849 호에는 폐리튬이온전지를 0.5~10% 농도의 염화나트륨(NaCl) 수용액으로 처리하여 부식 방전하고, 전해질, 분리막, 전극 복합체 및 집전체를 포함하고 있는 리튬이온전지 폐기물을 5 내지 15 mm의 크기로 파쇄하는 단계와, 파쇄물을 물로 세척하여 전해질을 제거한 후 전해질이 제거된 파쇄물을 비중분리하여 분리막을 제거하는 단계와, 전해질 및 분리막이 제거된 파쇄물을 1~4M 농도의 황산 용액으로 처리하여 파쇄물 중 집전체에 부착되어 있는 전극 복합체를 집전체와 박리시켜 회수하는 단계를 포함하는 리튬이온전지 재생공정의 전처리방법을 구성한다.For example, Korean Patent Registration No. 10 - 1275849 discloses a lithium ion battery including an electrolyte, a separator, an electrode composite, and a current collector by corrosive discharge by treating a waste lithium ion battery with an aqueous solution of sodium chloride (NaCl) at a concentration of 0.5 to 10%. The step of crushing the waste into a size of 5 to 15 mm, washing the crushed material with water to remove the electrolyte, and then separating the separator from the crushed material from which the electrolyte is removed to remove the separator; It constitutes a pretreatment method of a lithium ion battery regeneration process comprising the step of treating with a concentrated sulfuric acid solution to separate and recover the electrode composite attached to the current collector among the debris.
다른 예로서, 한국등록특허 제 10 - 2191858 호에는 폐리튬이온전지가 침전되어 방전되게 하는 염수조와, 방전이 완료된 폐리튬이온전지를 소정의 크기로 절단하는 절단기와, 소정의 크기로 절단된 절단 폐리튬이온전지를 소정의 건조 공정조건에서 건조하도록 건조 공간이 내부에 형성되는 건조 챔버와 및 복수 개의 건조용 열판을 포함하는 건조기와, 건조가 완료된 절단 폐리튬이온전지를 분쇄하는 분쇄기와, 분쇄기로 분쇄된 가루로부터 활물질인 코발트, 니켈, 망간, 탄소, 구리, 알루미늄 등의 원료를 선별 분리하는 선별기를 포함하는 폐리튬이온전지의 원료 회수시스템을 구성한다.As another example, Korean Patent Registration No. 10 - 2191858 discloses a saline bath in which waste lithium ion batteries are precipitated and discharged, a cutter for cutting the discharged waste lithium ion batteries into a predetermined size, and a cutter cut into a predetermined size. A dryer including a drying chamber having a drying space formed therein to dry the waste lithium ion battery under predetermined drying process conditions and a plurality of hot plates for drying, a pulverizer for pulverizing the dried and cut waste lithium ion battery, and a pulverizer It constitutes a raw material recovery system of a waste lithium ion battery including a sorter for separating raw materials such as cobalt, nickel, manganese, carbon, copper, and aluminum, which are active materials, from powder pulverized by the.
종래 기술에 따른 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지의 재활용에 적용되는 방전시스템은 폐배터리를 전해질인 염수에 침지하여 방전시키는 화학적 방전 방식을 적용하여 이루어진다.A discharge system applied to recycling of medium and large-sized waste batteries used in electric vehicles or energy storage systems according to the prior art is made by applying a chemical discharge method in which waste batteries are immersed in saline, which is an electrolyte, to discharge them.
염화나트륨은 염화 이온(Cl-)과 나트륨 이온(Na+)의 정전기적 인력에 의하여 결합되어 있으므로 고체 상태에서 전기를 띤 입자가 존재한다. 염화나트륨을 물과 섞어 액체 상태인 염수로 만들면 구성 입자들이 액체에 해리되어 이온 상태로 존재하는 전해질이 된다. 폐배터리를 염수에 침지하면 배터리의 양극 및 음극으로 전해질인 염수가 이동하면서 전류가 흐르고 방전이 이루어지는 것이다.Since sodium chloride is bonded by the electrostatic attraction of chloride ions (Cl - ) and sodium ions (Na + ), electrically charged particles exist in the solid state. When sodium chloride is mixed with water to make brine in a liquid state, the constituent particles dissociate into the liquid and become an electrolyte that exists in an ionic state. When the waste battery is immersed in salt water, the salt water, which is an electrolyte, moves to the positive and negative electrodes of the battery, and current flows and discharge occurs.
이와 같은 종래의 화학적 방전시스템은 시스템의 구성이 매우 간편하고 경제적이며 폐전지를 염수에 침지한 상태에서 방전이 이루어지므로 화재나 폭발의 위험이 비교적 낮은 등의 이점이 있어 에너지 밀도가 높은 중대형 폐전지의 방전시스템에서 안전성 확보를 위해 주로 적용된다.Such a conventional chemical discharge system has advantages such as a relatively low risk of fire or explosion because the configuration of the system is very simple and economical, and discharge is performed while the waste battery is immersed in salt water. It is mainly applied to secure safety in the discharge system.
그러나, 이와 같은 종래의 화학적 방전시스템은 완전 방전까지의 속도가 매우 느린 단점이 있다. 특히, 폐전지가 염수에 의해 부식되면서 내부의 유해화학물질이 침출되어 다량의 폐수가 발생하므로 별도의 폐기물로 처리가 필요하며, 이는 추후 전기차 배터리 시장의 규모 확대로 인해 환경부하가 더욱 가중될 것으로 예상되는 실정이다.However, such a conventional chemical discharge system has a disadvantage in that the rate until complete discharge is very slow. In particular, as waste batteries are corroded by salt water, harmful chemicals inside are leached and a large amount of wastewater is generated, so it is necessary to treat them as separate waste, which is expected to further increase the environmental load due to the expansion of the electric vehicle battery market in the future. situation is becoming.
또한, 종래 기술에 따른 화학적 방전시스템은 배터리셀을 절단 혹은 천공 후에 염수에 침지하여 방전하도록 이루어지므로 내부의 활물질이 방전조로 누출되는 등 유가금속을 회수하기 위한 폐전지 재활용 공정에 로스가 발생하는 문제점이 있다.In addition, since the chemical discharge system according to the prior art is made to discharge by immersing the battery cell in salt water after cutting or drilling, a problem in that loss occurs in the waste battery recycling process for recovering valuable metals, such as leakage of the active material inside the discharge tank. there is
최근에는 전기차, 전기보트, 군용차량 및 운영시스템에서 발생되는 사용 후 중대형 폐전지의 효율적인 처리를 위해 전기적 방전 방식을 일부 채택하여 활용하고 있으나 화재나 폭발에 대비할 수 있는 별도의 시스템은 없는 실정이다.In recent years, electric discharge methods have been partially adopted and utilized for the efficient treatment of used medium and large-sized waste batteries generated from electric vehicles, electric boats, military vehicles, and operating systems, but there is no separate system to prepare for fire or explosion.
본 발명에서는 상술한 바와 같은 종래 기술의 문제점을 해결하기 위하여 발명한 것으로서,In the present invention, as invented to solve the problems of the prior art as described above,
개폐도어를 구비하는 방폭구조의 케이스 형상으로 마련하여 중대형 폐전지로부터 분리된 배터리 팩, 모듈 또는 셀을 투입하도록 구비하는 방폭케이스유닛(110)과,An explosion-
상기 방폭케이스유닛(110)의 내부 상태를 실시간으로 감지하여 이상유무 또는 발화를 판별하도록 구비하는 방전상태감지유닛(120)과,A discharge
상기 방폭케이스유닛(110)의 일측에서 전선을 연결하여 내부의 배터리 팩, 모듈 또는 셀과 접속하고 전기적 방전을 수행하도록 구비하는 방전유닛(130)과,A
상기 방전상태감지유닛(120)과 연동하여 상기 방전유닛(130)의 방전 상태를 제어하도록 구비하는 방전제어유닛(140)과,A
상기 방폭케이스유닛(110)의 일측에서 상기 방전상태감지유닛(120)과 연동하여 소화제를 공급 또는 회수하도록 구비하는 발화억제유닛(150)을 포함하여 구성함으로써 보다 친환경적이고 안전하며 효율적인 전기적방전공정을 수행하는 방전시스템을 제공할 수 있는 목적 달성이 가능하다.A more eco-friendly, safe and efficient electrical discharge process is achieved by including an
본 발명은 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지로부터 유가금속이 포함된 복합 화합물을 제조하고 유기불순물은 별도 회수하는 일련의 재활용 공정에 적용되는 방전시스템을 제공한다.The present invention provides a discharge system applied to a series of recycling processes in which complex compounds containing valuable metals are produced from medium and large-sized waste batteries used in electric vehicles or energy storage systems and organic impurities are separately recovered.
특히, 본 발명은 종래의 염수를 이용한 화학적 방전시스템에 비해 친환경적인 전기적 방전 방식을 적용함으로써 염수 폐기물 발생에 따른 환경적 부하를 현저히 저감하여 보다 친환경적인 방전공정의 수행이 가능한 효과가 있다.In particular, the present invention has an effect of enabling a more environmentally friendly discharge process by significantly reducing the environmental load due to the generation of salt water waste by applying an environmentally friendly electrical discharge method compared to conventional chemical discharge systems using salt water.
또한, 본 발명은 전기적 방전 과정에서 발생할 수 있는 발열 또는 스웰링 현상 등의 이상유무를 실시간으로 감지하고 자동화된 발화 억제 메커니즘을 적용함으로써 전기적방전공정에 대한 높은 안전성을 확보하고 중대형 폐전지의 방전 시간을 단축하여 공정 효율성을 현저히 향상하며, 발화 억제에 사용된 소화제는 회수 및 재활용하여 환경적 및 경제적으로 다양한 이점을 가진다.In addition, the present invention secures high safety for the electrical discharge process by detecting in real time the presence or absence of abnormalities such as heat generation or swelling that may occur during the electrical discharge process and applying an automated ignition suppression mechanism, and the discharge time of medium and large-sized waste batteries The process efficiency is significantly improved by shortening, and the fire extinguishing agent used for suppression of ignition is recovered and recycled to have various environmental and economic benefits.
따라서, 본 발명은 전기차 및 ESS의 수요 확대 전망에 따라 폐전지의 재활용 공정에 적용하여 환경보호, 안전성, 및 효율성을 충족할 수 있는 방전시스템을 제공하는 효과가 있다.Therefore, the present invention has the effect of providing a discharge system that can meet environmental protection, safety, and efficiency by applying to the recycling process of waste batteries according to the prospect of expanding demand for electric vehicles and ESS.
도 1은 본 발명에 따른 중대형 폐전지 방전시스템의 블록 구성도.1 is a block diagram of a medium-large waste battery discharge system according to the present invention.
도 2는 본 발명의 실험 예 2에 따른 방전 종류별 전압변화 그래프.2 is a voltage change graph for each discharge type according to Experimental Example 2 of the present invention.
도 3은 본 발명의 실험 예 3에 따른 방전 전류 세기별 온도 변화 그래프.3 is a temperature change graph according to discharge current intensity according to Experimental Example 3 of the present invention.
도 4는 본 발명의 실험 예 3에 따른 방전 전류 세기별 열화상이미지.4 is a thermal image for each discharge current intensity according to Experimental Example 3 of the present invention.
본 발명의 기술이 적용되는 중대형 폐전지 방전시스템은, 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지의 재활용 공정에 적용되는 방전시스템의 구성을 종래 기술과 차별하여 보다 친환경적이고 안전하며 효율적인 전기적방전공정이 이루어지도록 하는 방전시스템 기술에 관한 것임을 주지한다.The medium and large-sized waste battery discharge system to which the technology of the present invention is applied differentiates the configuration of the discharge system applied to the recycling process of medium and large-sized waste batteries used in electric vehicles or energy storage systems from the prior art to make it a more eco-friendly, safe and efficient electrical discharge process. Note that it relates to a discharge system technology that allows this to happen.
전기차 또는 ESS에 사용된 리튬 이온 이차전지의 배터리팩은 배터리모듈 및 배터리셀로 분리된다. The battery pack of the lithium ion secondary battery used in an electric vehicle or ESS is separated into a battery module and a battery cell.
폐전지는 사각형 알루미늄 용기 내에 양극재, 음극재, 전해질, 및 분리막으로 구성되는 배터리셀을 기본 단위로 모듈 및 팩을 구성한다. 폐전지의 재활용 공정에서는 배터리셀에 포함되는 니켈, 코발트, 망간 등의 활물질을 수득하고 기타 불순물은 별도 회수하여 처리하는 일련의 공정을 수행하며, 이를 위해서는 폐전지의 기계적인 파쇄가 불가피하다.The waste battery constitutes a module and a pack based on a battery cell composed of a cathode material, a cathode material, an electrolyte, and a separator in a rectangular aluminum container. In the recycling process of waste batteries, a series of processes are performed to obtain active materials such as nickel, cobalt, manganese, etc. included in battery cells, and separately recover and treat other impurities. For this, mechanical crushing of waste batteries is unavoidable.
이때, 폐전지 내부의 전기에너지가 충분한 상태에서 별도의 방전처리 없이 파쇄할 경우 화재 및 폭발의 위험이 매우 높다. 특히 전기차에 사용되는 전지와 같이 중대형 용량의 폐전지와 같이 내부에 잔류하는 전기에너지가 많으면 많을수록 위험 강도가 높아진다.At this time, the risk of fire and explosion is very high when the waste battery is shredded without a separate discharge treatment in a state where the internal electrical energy is sufficient. In particular, the more electric energy remaining inside, such as a medium-large capacity waste battery, such as a battery used in an electric vehicle, the higher the risk intensity.
종래 기술에서는 폐전지를 완전 방전하기 위하여 염수에 침지하는 화학적 방전 방식을 적용하였으나 완전 방전까지의 속도가 느린 것은 물론, 침지된 염수는 유해화학물질로 인해 별도의 처리가 필요한 등의 문제가 있는바, 본 발명에서는 종래와 차별된 전기적방전공정을 수행하는 방전시스템을 제공한다.In the prior art, a chemical discharge method in which a waste battery is immersed in salt water was applied to completely discharge the waste battery, but the speed until complete discharge is slow, and the immersed salt water requires separate treatment due to hazardous chemicals. There are problems such as, The present invention provides a discharge system that performs an electrical discharge process differentiated from the prior art.
이를 위한 본 발명의 중대형 폐전지 방전시스템은 폐배터리를 수용하는 방폭케이스유닛(110)과, 방전상태감지유닛(120), 방전유닛(130), 방전제어유닛(140), 발화억제유닛(150)을 포함하여 구성하며 구체적으로는 하기와 같다.For this purpose, the middle and large-sized waste battery discharge system of the present invention includes an explosion-
상기 방폭케이스유닛(110)은 개폐도어를 구비하는 방폭구조의 케이스 형상으로 마련하여 중대형 폐전지로부터 분리된 배터리 팩, 모듈 또는 셀을 투입하도록 구비한다.The explosion-
상기 방폭케이스유닛(110)은 배터리 팩, 모듈 또는 셀을 내부에 수용하도록 구비하며 폐배터리 종류별 방전 대상에 따라서 다양한 형태의 케이스를 적용할 수 있다.The explosion-
상기 방폭케이스유닛(110)의 크기는 폐배터리에 대한 적절한 방전 환경을 제공하면서 후술하게 될 발화억제유닛(150)에 의해 소화제가 공급 시 충분한 발화 억제가 이루어지기 위한 적정 수위를 도출하도록 방전 대상의 약 3 ~ 5배 크기의 내부 공간을 확보하도록 구성한다.The size of the explosion-
상기 방폭케이스유닛(110)의 일측에는 개폐도어를 마련하는바, 케이스와 함께 방폭구조를 형성하여 폐배터리의 방전 과정에서 발생할 수 있는 화재 및 폭발 시 산소 및 열을 차단하고 외부 확산을 최소화하도록 구비한다.An opening and closing door is provided on one side of the explosion-
상기 방전상태감지유닛(120)은 상기 방폭케이스유닛(110)의 내부 상태를 실시간으로 감지하여 이상유무 또는 발화를 판별하도록 구비한다.The discharge
상기 방전상태감지유닛(120)은 폐배터리의 방전이 진행되는 과정에서 방폭케이스유닛(110)의 내부의 온도 및 압력변화, 가스발생 유무를 실시간으로 감지하여 후술하게 될 방전제어유닛(140) 및 발화억제유닛(150)의 작동이 이루어지도록 구성하며, 가스감지모듈(121)과, 온도감지모듈(122)과, 압력감지모듈(123)을 포함한다.The discharge
상기 가스감지모듈(121)은 상기 방폭케이스유닛(110)의 내부에 설치하여 폐전지의 방전 과정에서 발생하는 가스를 감지하도록 구비한다.The
상기 온도감지모듈(122)은 상기 방폭케이스유닛(110)의 내부에 설치하여 폐전지의 방전 과정에서 내부 온도를 감지하도록 구비한다.The
상기 압력감지모듈(123)은 상기 방폭케이스유닛(110)의 내부에 설치하여 폐전지의 방전 과정에서 내부 압력을 감지하도록 구비한다.The
상기 방전상태감지유닛(120)은 폐전지의 방전 과정에서 과열에 따른 화재 또는 폭발 상황이 발생 시 가스, 온도, 압력에 대한 감지 결과가 각각의 기설정된 제어조건을 벗어나면 이상 또는 발화로 판별하고 방전제어유닛(140) 및 발화억제유닛(150)에 신호를 전송하도록 구성한다.The discharge
상기 방전상태감지유닛(120)은 폐배터리의 방전이 진행되는 과정에서 방폭케이스유닛(110) 내부의 폐전지에 대한 열화상 및 스웰링 현상을 실시간으로 감지하도록 열화상촬영모듈(124)과, 스웰링감지모듈(125)을 포함한다.The discharge
상기 열화상촬영모듈(124)은 상기 방폭케이스유닛(110)의 일측에 설치하여 폐전지의 방전 과정에서 발생하는 열을 탐지하고 화상으로 표시하도록 구비한다.The
상기 열화상촬영모듈(124)은 폐전지가 방전되는 과정에서 폐전지 심부의 온도 변화 및 폐전지의 크기 변화를 실시간으로 화상으로 표시하여 기설정된 제어조건을 벗어나면 이상 또는 발화 위험 상태로 판별하고 후술하게 될 방전제어유닛(140) 및 발화억제유닛(150)에 신호를 전송하도록 구성한다.The
상기 스웰링감지모듈(125)은 상기 열화상촬영모듈(124)에 의해 촬영된 영상으로부터 폐전지의 방전 과정에서 체적변화율을 산출하여 스웰링 상태를 감지하도록 구비한다.The swelling
상기 스웰링감지모듈(125)은 상기 열화상촬영모듈(124)에 촬영되는 영상을 처리하여 폐배터리의 크기 변화를 수치적으로 해석하고 실시간 체적변화율을 산출하여 기설정된 제어조건을 벗어나면 스웰링 현상에 따른 이상 또는 발화 위험 상태로 판별하고 후술하게 될 방전제어유닛(140) 및 발화억제유닛(150)에 신호를 전송하도록 구성한다.The swelling
상기 방전유닛(130)은 상기 방폭케이스유닛(110)의 일측에서 전선을 연결하여 내부의 배터리 팩, 모듈 또는 셀과 접속하고 전기적 방전을 수행하도록 구비한다.The
상기 방전유닛(130)은 통상의 이차전지에 대한 전기적방전공정을 수행하는 방전기를 적용하여 폐배터리 내부 전기에너지를 제거하도록 구비하며, 방전전류의 세기에 따라서 방전 시간을 제어하도록 구성한다. 폐배터리에서 제거된 전기에너지는 방전유닛(130)의 구성방식에 따라 저항소자를 통한 전기에너지의 제거 방식, 별도 축전기 연결을 통한 전기에너지 회수 방식 등을 적용 가능하도록 하여 그 구성에 있어 제한을 두지 않는다.The discharging
폐전지에는 일정 전압 이하에서 급격하게 전압이 감소하는 구간이 존재하므로 완전 방전을 위해 이 구간에서 전기적 방전을 지속할 경우 폐전지에서 발열과 함께 전지가 부풀어 오르는 스웰링 현상이 발생할 수 있는바, 상기 방전유닛(130)은 작업 상황에 따라서 적정 전류세기를 적용하여 폐전지의 전기적방전공정을 수행하도록 일반방전모드 또는 급속방전모드 중에서 선택적으로 설정 가능하도록 구성한다.Since there is a section in which the voltage rapidly decreases below a certain voltage in the waste battery, if electrical discharge is continued in this section for complete discharge, a swelling phenomenon in which the battery swells with heat may occur in the waste battery. The
상기 방전유닛(130)의 일반방전모드는 3 ~ 4시간 내에 폐전지의 완전 방전이 이루어지는 전류세기로서 0.3C에서 방전을 수행하도록 구비한다.The general discharge mode of the
상기 방전유닛(130)의 급속방전모드는 1 ~ 3시간 내에 폐전지의 완전 방전이 이루어지는 전류세기로서 1C ~ 0.5C에서 방전을 수행하도록 구비한다.The rapid discharge mode of the
상기 방전제어유닛(140)은 상기 방전상태감지유닛(120)과 연동하여 상기 방전유닛(130)의 방전 상태를 제어하도록 구비한다.The
상기 방전제어유닛(140)은 폐전지의 방전 과정에서 상기 방전상태감지유닛(120)에 의한 실시간 감지 결과에 따라서 상기 방전유닛(130)을 제어하여 위험 발생을 최소화하도록 압력제어모듈(141)과, 방전제어모듈(142)을 포함한다.The
상기 압력제어모듈(141)은 상기 방폭케이스유닛(110)의 일측에 설치하고 방전상태감지유닛(120)과 연동하여 폐전지의 방전 과정에서 압력에 대한 감지 결과를 실시간 체크하도록 구비한다.The
상기 압력제어모듈(141)은 압력변 혹은 감압밸브를 적용할 수 있으며, 압력이 기설정된 제어조건을 벗어나면 방폭케이스유닛(110)의 내부 압력을 조절하여 폭발 등의 발생 가능성을 저감하도록 구비한다.The
상기 방전제어모듈(142)은 상기 방전유닛(130)과 방폭케이스유닛(110) 사이에 설치하고 방전상태감지유닛(120)과 연동하여 폐전지의 방전 과정에서 가스, 온도, 압력, 열화상, 스웰링에 대한 감지 결과를 실시간 체크하도록 구비한다.The
상기 방전제어모듈(142)은 상기 방폭케이스유닛(110)과 방전유닛(130) 사이에 중간 터미널을 구비하여 감지 결과가 기설정된 제어조건을 벗어나면 전류를 차단하여 방전을 신속하게 중단하고 위험 상황에 대비하도록 구성한다.The
상기 발화억제유닛(150)은 상기 방폭케이스유닛(110)의 일측에서 상기 방전상태감지유닛(120)과 연동하여 소화제를 공급 또는 회수하도록 구비한다.The
상기 발화억제유닛(150)은 상기 방전상태감지유닛(120)에 의한 실시간 감지 결과에 따라서 화재 발생 시 신속한 소화가 이루어지도록 소화제를 투입하도록 소화제공급모듈(151)과, 공급제어모듈(155)을 포함한다.The
상기 소화제공급모듈(151)은 상기 방폭케이스유닛(110)의 일측에서 소화제공급관(152) 및 공급밸브(153)를 연결하여 구비한다.The extinguishing
상기 소화제공급관(152)은 상기 방폭케이스유닛(110) 내부에 설치하는 소화제공급구와 외부에 마련되는 소화제제공부(154)를 연결하도록 구비한다. 상기 소화제제공부(154)는 예컨대, 소화제를 저장하는 탱크타입, 혹은 직수나 이동식 탱크타입을 적용할 수 있다.The extinguishing agent supply pipe 152 is provided to connect the extinguishing agent supply port installed inside the explosion-
상기 공급밸브(153)는 후술하게 될 공급제어모듈(155)과 연동하여 자동 개폐가 이루어지도록 구비한다.The supply valve 153 is provided to automatically open and close in conjunction with a
상기 공급제어모듈(155)은 상기 소화제공급모듈(151) 및 방전상태감지유닛(120)과 연동하여 폐전지의 방전 과정에서 가스, 온도, 압력, 열화상, 스웰링에 대한 감지 결과를 실시간 체크하도록 구비한다.The
상기 공급제어모듈(155)은 감지 결과가 기설정된 제어조건을 벗어나면 상기 공급밸브(153)의 개폐를 제어하여 상기 방폭케이스유닛(110) 내부에 설치된 소화제공급구를 통해 소화제를 공급하여 화재 발생 시 자동 소화가 이루어지도록 구성한다.The
상기 소화제공급모듈(151) 및 공급제어모듈(155)에 의해 상기 방폭케이스유닛(110) 내부의 소화제공급구를 통해 공급되는 소화제는 폐전지 높이의 2 ~ 3배 가량의 용량으로 공급하도록 구비하여 기류를 완전히 차단하고 신속한 소화가 이루어지도록 구성한다.The fire extinguishing agent supplied through the fire extinguishing agent supply port inside the explosion-
상기 발화억제유닛(150)에는 상기 소화제공급모듈(151)에 의한 화재 진화가 완료되면 사용된 소화제를 회수하여 재사용 가능하도록 소화제화수모듈과, 회수제어모듈(159)을 포함한다.The
상기 소화제공급모듈(151)에 의해 상기 방폭케이스유닛(110) 내부에 분사된 소화제는 화재나 폭발 등으로 인해 손상된 폐전지가 완전히 침지된 상태에서 일부 유해화학물질이 침출될 수 있다. 본 발명에서는 상기 방화억제유닛에 소화제회수모듈(156)을 구비하여 소화제를 외부로 방류하지 않고 수회 재사용하여 환경부하를 저감하도록 구성한다.The fire extinguishing agent sprayed into the explosion-
상기 소화제회수모듈(156)은 상기 방폭케이스유닛(110)의 일측에서 소화제회수관(157) 및 회수펌프(158)를 연결하여 구비한다.The extinguishing
상기 소화제회수관(157)은 상기 방폭케이스유닛(110) 내부에 설치하는 소화제배출구와 외부에 마련되는 상기 소화제제공부(154)를 연결하도록 구비한다.The extinguishing agent recovery pipe 157 is provided to connect the extinguishing agent outlet installed inside the explosion-
상기 회수펌프(158)는 후술하게 될 회수제어모듈(159)과 연동하여 자동 작동이 이루어지도록 구비한다.The
상기 회수제어모듈(159)은 상기 소화제회수모듈(156) 및 방전상태감지유닛(120)과 연동하여 방폭케이스유닛(110)의 내부 상태가 소화 완료되면 회수펌프(158)의 작동을 제어하여 방폭케이스유닛(110) 내부에 공급된 소화제를 회수하고 소화제공급모듈(151)에서 재사용 가능하도록 구비한다.The
본 발명의 기술이 적용된 중대형 폐전지 방전시스템에 의한 전기적방전공정을 개략적으로 살펴보면 다음과 같다. 이하의 설명은 본 발명에 대하여 바람직한 실시 예를 들어 설명하는 것이므로 본 발명은 하기 실시 예에 의해 한정되는 것이 아니며 본 발명의 범주를 벗어나지 않는 범위 내에서 다양한 변형이 제공될 수 있음은 당연하다 할 것이다.The electrical discharge process by the medium-large waste battery discharge system to which the technology of the present invention is applied is schematically as follows. Since the following description describes the present invention with respect to preferred embodiments, the present invention is not limited by the following examples, and it is natural that various modifications may be provided without departing from the scope of the present invention. .
본 발명은 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지를 이용하여 유가금속이 포함된 복합 화합물을 제조하고 유기불순물은 별도 회수하도록 이루어지는 폐전지 친환경 재활용에 적용되는 전기적방전공정을 수행하는 방전시스템을 구성하며, 방폭케이스유닛(110)과, 방전상태감지유닛(120), 방전유닛(130), 방전제어유닛(140), 발화억제유닛(150)으로 이루어진다.The present invention constitutes a discharge system that performs an electrical discharge process applied to eco-friendly recycling of waste batteries, in which complex compounds containing valuable metals are produced using middle- or large-sized waste batteries used in electric vehicles or energy storage systems, and organic impurities are separately recovered. And, it consists of an explosion-
우선, 방전 대상이 되는 중대형 폐전지를 방폭케이스유닛(110)에 투입한다. 전기차 또는 ESS에 사용된 리튬 이온 이차전지의 배터리팩, 또는 이를 분리한 모듈 또는 셀을 투입하고 전선을 연결하여 방전유닛(130)과 접속한다.First, medium-large waste batteries to be discharged are put into the explosion-
방전유닛(130)을 작동하여 폐전지의 배터리셀 내부 전기에너지를 제거한다. 방전전류의 세기에 따라서 일반방전모드 또는 급속방전모드를 선택하여 공정 시간을 제어한다.By operating the
폐전지에는 일정 전압 이하에서 급격하게 전압이 감소하는 구간이 존재하므로 완전 방전을 위해 이 구간에서 전기적 방전을 지속할 경우 폐전지에서 발열과 함께 전지가 부풀어 오르는 스웰링 현상이 발생할 수 있다. Since there is a section in which the voltage rapidly decreases below a certain voltage in the waste battery, if electrical discharge is continued in this section for complete discharge, a swelling phenomenon in which the battery swells with heat may occur in the waste battery.
따라서, 방전유닛(130)은 안전성 확보를 위해 일반방전모드를 선택하여 3 ~ 4시간 내에 배터리셀의 완전 방전이 이루어지는 적정 전류세기로서 0.3C에서 방전을 수행하거나, 필요에 따라서 급속방전모드를 선택하여 1 ~ 3시간 내에 배터리셀의 완전 방전이 이루어지는 급속방전 전류세기로서 1C ~ 0.5C 또는 에서 방전을 수행한다.Therefore, the
상기와 같이 폐전지의 방전을 수행하는 과정에서 방전상태감지유닛(120)은 방폭케이스유닛(110)의 내부 상태를 가스감지모듈(121), 온도감지모듈(122), 압력감지모듈(123), 열화상촬영모듈(124), 스웰링감지모듈(125)에 의해 실시간으로 감지하여 감지하여 이상유무 또는 발화를 판별한다.As described above, in the process of discharging the waste battery, the discharge
방전상태감지유닛(120)에 의한 감지 결과가 각각의 기설정된 제어조건을 벗어나면 이상 또는 발화로 판별하고 방전제어유닛(140) 및 발화억제유닛(150)에 신호를 전송하여 방전을 중단하고 소화제를 공급하도록 한다.If the detection result by the discharge
방전제어유닛(140)은 압력제어모듈(141)에의해 방폭케이스유닛(110) 내부의 압력을 조절하고, 방전제어모듈(142)에 의해 전류를 차단하여 방전을 중단한다.The
발화억제유닛(150)은 공급제어모듈(155)에 의해 소화제공급모듈(151)의 공급밸브(153)를 개방하여 소화제공급관(152)을 통해 방폭케이스유닛(110) 내부로 소화제를 공급한다. 소화제는 일반적으로 물을 사용하며, 1 ~ 5% 농도의 염수를 사용할 수 있다. 염의 농도가 상기 범위를 초과할 경우 소화 시에 수분증발 현상으로 인해 방폭케이스유닛(110) 내부에 스케일이 발생할 수 있다. 소화제의 수위는 폐전지 높이의 2 ~ 3배 가량으로 공급하여 기류를 완전히 차단하고 신속한 소화를 진행한다.The
아울러, 발화억제유닛(150)은 회수제어모듈(159)에 의해 소화제회수관(157)의 회수펌프(158)를 작동하여 소화제회수관(157)을 통해 방폭케이스유닛(110) 내부에 공급된 소화제를 소화제제공부(154)로 회수한다. 회수된 소화제는 추후 화재 등이 재발 시 소회제공급모듈을 통해 재활용하여 폐기물 발생을 최소화한다.In addition, the
이하에서는 전술한 바와 같은 구성으로 이루어지는 본 발명의 기술이 적용된 중대형 폐전지 방전시스템을 이용한 실험 예를 구성하고 그 효과에 대해서 면밀하게 파악하고자 한다.Hereinafter, an experimental example using a medium-large waste battery discharge system to which the technology of the present invention having the configuration described above is applied will be configured and the effect will be closely grasped.
<실험 예 1><Experimental Example 1>
종래 기술이 적용되는 폐전지 방전시스템에 의하여 증류수 및 염수를 이용한 화학적 방전 공정을 실시하고 그에 따라 발생하는 폐수를 이용하여 IC분석을 진행였으며, 그 결과는 하기 표 1에 기재한 바와 같다.(단위: mg/L, ppm)A chemical discharge process using distilled water and salt water was performed by the waste battery discharge system to which the prior art is applied, and IC analysis was performed using the wastewater generated accordingly, and the results are shown in Table 1 below. (Units) : mg/L, ppm)
종래 기술에 따른 화학적 방전시스템에서 발생하는 폐수에는 생태독성물질인 Li과 고위험 물질인 F이 다량 검출되는 것을 확인하였다. 이는 폐전지에 활용되는 전해액이 화학적 방전 공정을 거치면서 증류수 또는 염수와 섞이게 되어 검출된 것으로 예상된다. 일반적인 전해액의 예상 물질은 리튬염(LiPF6, LiBF4, LiClO4)과 유기용매(EC, PC, DMC, DEC 등)의 혼합물이다. 또한, 중대형 배터리셀에 대한 화학적 방전의 공정시간은 사용되는 염수의 농도와 천공 유무 등의 조건에 따라 다소 차이가 있으나 일반적으로 상온의 조건에서 완전 방전을 기준으로 6 ~ 12시간, 길게는 24시간의 방전시간이 소요되었다.<실험 예 2>It was confirmed that a large amount of Li, an ecotoxic material, and F, a high-risk material, were detected in the wastewater generated from the chemical discharge system according to the prior art. This is expected to be detected as the electrolyte used in waste batteries is mixed with distilled water or salt water while going through a chemical discharge process. Expected materials for general electrolytes are mixtures of lithium salts (LiPF 6 , LiBF 4 , LiClO 4 ) and organic solvents (EC, PC, DMC, DEC, etc.). In addition, the process time for chemical discharge for medium and large-sized battery cells varies somewhat depending on conditions such as the concentration of salt water used and the presence or absence of perforations, but is generally 6 to 12 hours based on complete discharge under room temperature conditions, and 24 hours at the longest. of discharge time was required. <Experimental Example 2>
종래 기술에 따른 증류수 및 염수를 이용한 화학적 방전시스템에 의한 방전공정과, 본 발명에 따른 전기적 방전시스템에 의한 방전공정을 실시하고 소요 시간에 따른 전압 변화를 측정하였으며, 그 결과는 하기 도 2의 그래프와 같다.A discharge process by a chemical discharge system using distilled water and brine according to the prior art and a discharge process by an electrical discharge system according to the present invention were performed, and the voltage change according to the required time was measured. The results are shown in the graph of FIG. 2 below. Same as
본 발명은 일반방전모드에서 공정시간을 0.3C를 기준으로 3시간 내지 4시간에서 0V까지 방전이 가능하며, 급속방전모드에서 0.5C이상으로 방전할 경우 2시간 내지 3시간에서 종료되므로 공정시간을 더욱 효과적으로 줄일 수 있게 된다.In the present invention, the process time can be discharged from 3 hours to 4 hours to 0V based on 0.3C in the normal discharge mode, and when discharged at 0.5C or more in the rapid discharge mode, the process time is terminated in 2 to 3 hours. can be reduced more effectively.
본 발명에 따른 전기적 방전시스템은 0V까지 방전 후에도 배터리셀 내부의 이온의 화학적인 이동으로 인해 전압이 다시 회복되는 현상이 있으며 회복된 전압을 다시 방전하더라도 전압이 다시 회복되게 된다. 따라서, 본 발명의 방전시스템에는 급속방전모드 및 화재 발생을 제어하도록 방전제어유닛(140), 발화억제유닛(150)을 포함하여 신속하게 대응할 수 있다.In the electrical discharge system according to the present invention, even after discharging to 0V, the voltage is restored due to the chemical movement of ions inside the battery cell, and the voltage is restored even when the recovered voltage is discharged again. Therefore, the discharge system of the present invention includes the
<실험 예 3><Experimental Example 3>
본 발명에 따른 방전시스템에 의한 전기적방전공정을 실시하고 방전상태감지유닛(120)의 온도감지모듈(122), 열화상촬영모듈(124), 스웰링감지모듈(125)로부터 방전 전류의 세기에 따른 온도 변화, 스웰링 현상을 확인하였으며, 그 결과는 하기 표 2 및 도 3의 그래프, 도 4의 열화상이미지와 같다.An electrical discharge process is performed by the discharge system according to the present invention, and the intensity of the discharge current from the
(℃)module temperature
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방전 전류의 세기가 증가함에 따라 시간당 온도 변화폭이 증가하는 경향을 확인할 수 있다. 본 실험 예의 경우 19 ~ 20V(Cell 기준 3.1 ~ 3.3V)사이에서 전압이 급격히 떨어지며 이후에 내부에서 발열이 심하게 발생하였다. 또한, 내부 발열과 함께 배터리셀이 팽창하는 스웰링 현상이 동시에 발생하는 것을 확인할 수 있다. 따라서, 본 발명의 방전시스템에는 중대형 폐전지에 대한 급속방전모드를 통해 공정 효율성을 증대함과 동시에 화재 및 폭발에 대해 신속한 대응이 이루어지도록 방전제어유닛(140), 발화억제유닛(150)을 안전장치로서 마련하여 안전성을 확보한다.As the intensity of the discharge current increases, the temperature variation per hour tends to increase. In the case of this experimental example, the voltage dropped rapidly between 19 and 20V (3.1 to 3.3V based on the cell), and then severe internal heat generation occurred. In addition, it can be confirmed that a swelling phenomenon in which the battery cells expand together with internal heat generation occurs simultaneously. Therefore, in the discharge system of the present invention, the
이상에서와 같은 본 발명에 따른 중대형 폐전지 방전시스템은 전기차 또는 에너지 저장 시스템에 사용된 중대형 폐전지로부터 유가금속이 포함된 복합 화합물을 제조하고 유기불순물은 별도 회수하는 일련의 재활용 공정에 적용되는 방전시스템을 제공한다.The medium-large waste battery discharge system according to the present invention as described above is a discharge applied to a series of recycling processes in which complex compounds containing valuable metals are produced from medium and large-sized waste batteries used in electric vehicles or energy storage systems, and organic impurities are separately recovered. provide the system.
본 발명은 종래의 화학적 방전시스템에 비해 친환경적인 전기적 방전 방식을 적용함으로써 폐기물 발생에 따른 환경적 부하를 현저히 저감하여 보다 친환경적인 방전공정의 수행이 가능한 점과 전기적 방전공정 상에서 발생할 수 있는 폭발 및 화재에 대한 안전성을 확보할 수 있는 효과가 있다.The present invention significantly reduces the environmental load caused by waste generation by applying an environmentally friendly electrical discharge method compared to conventional chemical discharge systems, thereby enabling a more environmentally friendly discharge process and preventing explosions and fires that may occur in the electrical discharge process. There is an effect that can ensure safety for .
특히, 본 발명은 전기적 방전 과정에서 발생할 수 있는 발열 또는 스웰링 현상 등의 이상유무를 실시간으로 감지하고 자동화된 발화 억제 메커니즘을 적용함으로써 전기적방전공정에 대한 높은 안전성을 확보하고 중대형 폐전지의 방전 시간을 단축하여 공정 효율성을 현저히 향상하며, 발화 억제에 사용된 소화제는 회수 및 재사용할 수 있기 때문에 환경적 및 경제적으로 다양한 이점을 가진다.In particular, the present invention secures high safety in the electrical discharge process by detecting in real time the presence or absence of abnormalities such as heat generation or swelling that may occur during the electrical discharge process and applying an automated ignition suppression mechanism, and the discharge time of medium and large-sized waste batteries It significantly improves process efficiency by shortening the process, and since the fire extinguishing agent used for suppression of ignition can be recovered and reused, it has various environmental and economic benefits.
본 발명의 중대형 폐전지 방전시스템은 향후 전기차 및 ESS의 수요 확대에 대비하여 안전성 및 효율성을 증진하는 물론, 환경문제에 대한 기술적 과제를 해소할 수 있는 등의 다양한 효과를 가지므로 산업상 이용 가능성이 매우 클 것으로 기대된다.The middle and large-sized waste battery discharge system of the present invention has various effects such as improving safety and efficiency in preparation for future expansion of demand for electric vehicles and ESS, as well as solving technical problems related to environmental problems, so it has industrial applicability. expected to be very large.
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| KR102426579B1 (en) * | 2022-02-28 | 2022-08-01 | (주)에코프로머티리얼즈 | Discharge system of medium-large wasted battery |
| WO2024128714A1 (en) * | 2022-12-13 | 2024-06-20 | 성일하이텍 주식회사 | Pretreatment method for lithium secondary battery recycling |
| KR102703136B1 (en) * | 2022-12-13 | 2024-09-05 | 성일하이텍 주식회사 | Pre-treatment method for lithium secondary battery recycling process |
| KR102538695B1 (en) * | 2023-03-14 | 2023-06-01 | 주식회사 시스피아 | Movable chamber for transportation and performance inspection of spent battery |
| KR20250087075A (en) * | 2023-12-07 | 2025-06-16 | 주식회사 민테크 | Real-time safety diagnostics and fast full discharge process for batery recycling |
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| CN116914339B (en) * | 2023-09-12 | 2023-12-08 | 湖南西来客储能装置管理系统有限公司 | Double-prevention energy storage cabinet and prevention and control method thereof |
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| KR102426579B1 (en) | 2022-08-01 |
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