WO2023032586A1 - Food storage container - Google Patents
Food storage container Download PDFInfo
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- WO2023032586A1 WO2023032586A1 PCT/JP2022/029995 JP2022029995W WO2023032586A1 WO 2023032586 A1 WO2023032586 A1 WO 2023032586A1 JP 2022029995 W JP2022029995 W JP 2022029995W WO 2023032586 A1 WO2023032586 A1 WO 2023032586A1
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- Prior art keywords
- temperature
- unit
- defrosting
- cooling
- storage
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/90—Preservation of foods or foodstuffs, in general by drying or kilning; Subsequent reconstitution
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D11/00—Self-contained movable devices, e.g. domestic refrigerators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/06—Removing frost
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/06—Removing frost
- F25D21/08—Removing frost by electric heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/12—Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
Definitions
- the present disclosure relates to storage in which food drying is performed.
- the storage of the present disclosure includes a storage compartment for storing food, a cooling part for cooling the storage compartment, and a defrost for the cooling part by melting frost adhering to the cooling part.
- the control unit maintains the internal temperature of the storage compartment in a temperature range of less than 0° C., which is the first temperature zone, for a predetermined time as a drying process for stepwise increasing the internal temperature of the storage compartment; and maintaining the internal temperature in a temperature range of 0° C. or higher, which is the second temperature zone, for a predetermined time.
- the number of times of defrosting of the cooling section performed in the first temperature zone is greater than the number of times of defrosting of the cooling section performed in the second temperature zone.
- FIG. 1 is a cross-sectional view of a dry storage according to Embodiment 1 of the present disclosure.
- FIG. 2 is a diagram showing temperature and defrosting patterns in the dry storage of Embodiment 1.
- FIG. 3 is a diagram showing how food is dried in the dry storage of Embodiment 1.
- FIG. 4 is a diagram showing an example of drying without defrosting.
- FIG. 5 is a diagram showing an example of drying when defrosting is performed every day.
- 6A is a diagram showing defrosting by cooler temperature detection according to the first embodiment.
- FIG. FIG. 6B is an enlarged view of part A of FIG. 6A.
- 7A is a diagram showing defrosting by detecting the temperature on the leeward side of the cooling unit according to Embodiment 1.
- FIG. 7B is an enlarged view of portion B of FIG. 7A.
- 8A is a diagram showing defrosting by leeward humidity detection of the cooling unit according to Embodiment 1.
- FIG. 8B is an enlarged view of part C of FIG. 8A.
- FIG. 9 is a diagram showing results of sensory evaluation of Embodiment 1.
- FIG. 10 is a cross-sectional view of a dry storage according to Embodiment 2 of the present disclosure.
- FIG. 11 is a diagram showing how food is dried in the dry storage of Embodiment 2.
- a storage includes a storage section for storing food, a cooling section for cooling the storage section, a defrosting section for defrosting the cooling section by melting frost adhering to the cooling section, and a storage
- a temperature sensing unit for sensing the internal temperature of the compartment and a control unit for controlling the internal temperature of the storage compartment using information from the temperature sensing unit.
- the control unit maintains the internal temperature of the storage compartment in a temperature range of less than 0° C., which is the first temperature zone, for a predetermined time as a drying process for stepwise increasing the internal temperature of the storage compartment; and maintaining the internal temperature in a temperature range of 0° C. or higher, which is the second temperature zone, for a predetermined time.
- the number of times of defrosting of the cooling section performed in the first temperature zone is greater than the number of times of defrosting of the cooling section performed in the second temperature zone.
- the storage further includes a cooler temperature detection unit that detects the temperature of the cooling unit, and the defrosting unit starts defrosting the cooling unit when the rate of decrease in temperature detected by the cooler temperature detection unit increases.
- a cooler temperature detection unit that detects the temperature of the cooling unit, and the defrosting unit starts defrosting the cooling unit when the rate of decrease in temperature detected by the cooler temperature detection unit increases.
- the storage further includes an air temperature detection unit that detects the temperature on the leeward side of the cooling unit, and the defrosting unit is configured to start defrosting the cooling unit when the temperature detected by the air temperature detection unit rises.
- defrosting can be performed by predicting an increase in frost formation on the cooling section based on the temperature rise, and defrosting can be controlled with higher accuracy.
- the storage further includes an air humidity detector that detects humidity on the leeward side of the cooling unit, and the defrosting unit is configured to start defrosting the cooling unit when the humidity detected by the air humidity detector rises.
- the storage may further include an outlet for discharging high-temperature, high-humidity air generated when the frost adhering to the cooling section is melted to the outside of the storage compartment, and an opening/closing section for opening and closing the outlet.
- the storage may further include a blower that circulates the air cooled by the cooling unit to the storage compartment, and a dehumidifying unit that is arranged on the windward side of the cooling unit and dehumidifies the passing air.
- a blower that circulates the air cooled by the cooling unit to the storage compartment
- a dehumidifying unit that is arranged on the windward side of the cooling unit and dehumidifies the passing air.
- the dehumidification unit may be desiccant type dehumidification means. As a result, since dehumidification can be performed regardless of the temperature, dehumidification can be performed in a wide temperature range, and food can be dried in a shorter time.
- the dehumidifying section may be configured with a moisture permeable membrane type total heat exchanger. As a result, dehumidification can be performed with a simple structure, and food can be dried more easily.
- the dehumidification unit may be configured with a small cooler.
- the dehumidifying section can have excellent dehumidifying ability at high temperatures, and the food can be dried in a shorter time.
- FIG. 1 is a cross-sectional view of a dry storage 1 according to Embodiment 1 of the present disclosure.
- a dry storage is described as an example of the storage or storage room.
- the interior of the dry storage 1 is partitioned vertically by a heat insulating partition wall 2 .
- the dry storage compartment 1 includes a dry storage compartment (storage compartment) 3 arranged above the heat insulating partition wall 2 and a freezer compartment 4 arranged below the heat insulating partition wall 2 .
- the dry storage 1 also has a control section 5 for driving and controlling each part and each device of the dry storage 1 .
- the controller 5 is arranged above the dry storage 1 .
- the control unit 5 includes, for example, a memory storing programs and a processing circuit corresponding to a processor such as a CPU (Central Processing Unit).
- the control unit 5 reads data and programs stored in the memory and performs various arithmetic processing, thereby realizing a predetermined function.
- the refrigeration cycle 6 is configured by annularly connecting a compressor 7, a radiator 8, an expander 9, and a cooling section (cooler) 10, and a refrigerant such as isobutane is sealed therein.
- the cooling unit 10 is located on the back surface of the freezer compartment 4 .
- the capacity of the compressor 7 can be increased or decreased by changing the rotation speed of the motor, for example, using an inverter power supply.
- the capacity of the compressor 7 is controlled by the controller 5 .
- a blower 11 is arranged on the back of the freezer compartment 4 to forcibly ventilate the cold air generated in the cooling unit 10 to the dry storage compartment 3 . It also has a drying chamber duct 12 that guides cold air to the drying storage chamber 3 .
- a damper 13 for selectively flowing cold air into the drying storage chamber 3
- a drying chamber heater 14 for heating the cold air in the drying chamber duct 12, which is composed of, for example, fins and pipe heaters. , are placed.
- a temperature detection unit 15 a for detecting the temperature inside the drying storage chamber 3 is arranged in the drying storage chamber 3 .
- a humidity detection unit 15b for detecting the humidity inside the dry storage chamber 3 is also arranged, and the temperature/humidity detection unit in which the temperature detection unit 15a and the humidity detection unit 15b are integrally configured. 15. Note that the temperature detection unit 15a and the humidity detection unit 15b may be arranged separately as separate parts.
- the dry storage 1 has a defrosting section 16 that defrosts the cooling section 10 by melting the frost adhered to it when the cooling section 10 is frosted.
- An operation panel 17 is arranged in the dry storage 1.
- the control unit 5 controls the driving of each unit and each device according to user's instructions input through the operation panel 17 .
- the high-temperature and high-pressure gas refrigerant compressed by the compressor 7 flows through the radiator 8, dissipates heat to the outside air, and becomes a low-temperature and high-pressure liquid refrigerant. Then, by flowing through an expander 9 such as a capillary tube, it becomes a low-temperature, low-pressure gas-liquid two-layer refrigerant, and flows into the cooling section 10 .
- an expander 9 such as a capillary tube
- the liquid refrigerant flowing inside the cooling unit 10 exchanges heat with the air inside the freezer compartment 4, and generates cool air by the heat of vaporization.
- the generated cool air is circulated through the freezer compartment 4 and the dry storage compartment 3 by the blower 11 . This action cools the freezer compartment 4 and maintains the freezer compartment 4 in a freezing temperature range of about -18°C or lower.
- the dry storage room 3 is normally maintained in a temperature range of -18°C or lower. This ⁇ 18° C. freezing temperature is set based on the concept of T-TT (Time-Temperature-Tolerance). In addition, in T-TT, the time for which the freshness of food is maintained is different from the time for which the quality of food (in terms of microorganisms and taste) is maintained.
- T-TT Time-Temperature-Tolerance
- the dry storage room 3 is normally maintained in a freezing temperature range of about -18°C or less.
- the temperature detected by the temperature/humidity detection unit 15 causes the control unit 5 to compress the food.
- the machine 7, the blower 11, the damper 13 and the drying chamber heater 14 are controlled so that the air volume and temperature of the air flowing to the drying storage chamber 3 follow a predetermined pattern.
- Embodiment 1 the storage drying process in Embodiment 1 will be described, taking as an example the case where food is stored in the drying storage room 3 .
- a tomato cut in half is placed in the drying storage room 3. Then, the user operates the switch on the operation panel 17 to select the "drying course 1". Further, the food information input section 17a on the operation panel 17 is used to input information (for example, size, thickness, weight, etc.) of the tomato to be placed. After that, the drying operation is started.
- FIG. 2 is a diagram showing the temperature and defrosting patterns in the dry storage of the first embodiment.
- the horizontal axis of FIG. 2 represents the elapsed time from the start of the drying process.
- FIG. 3 is a diagram showing how food is dried in the dry storage of the first embodiment.
- the arrows indicate the air flow.
- the saturated air flowing out of the cooling unit 10 is warmed by the drying chamber heater 14 by the blower 11 , the relative humidity is lowered, and the saturated air becomes dry air and enters the storage section 3 .
- This dry air causes the moisture in the food items placed in the storage compartment 3 to sublime or evaporate into the air. Then, it becomes moist air containing moisture and returns to the cooling section 10 again. By repeating this series of cycles, the drying of the food proceeds.
- the cooling unit 10 is gradually frosted by moist air. This frost formation obstructs the flow of air in the cooling unit 10 and makes heat exchange in the cooling unit 10 difficult. As a result, the temperature and humidity of the circulating air are less likely to drop, and the drying efficiency of the food is reduced.
- FIG. 4 is a graph showing an example of drying without defrosting.
- tomatoes of the same lot and the same form for example, size, thickness, weight, etc.
- the temperature, humidity, cooler temperature, and weight of the food in the dry storage chamber 3 are shown when the food is dried without defrosting in the same storage as in the example of FIG.
- the cooling unit 10 If the cooling unit 10 is not defrosted at all from the start of drying, the cooling unit 10 will be clogged with frost on the cooling unit 10 . As a result, the temperature of the cooling unit 10 continues to drop, and finally the humidity in the drying storage chamber 3 rises to 100%, the weight of the food does not decrease, and the drying of the food does not progress (see FIG. 4). Therefore, defrosting is always required as the drying progresses.
- the controller 5 when the drying operation is started, the controller 5 maintains the internal temperature of the drying storage chamber 3 in the freezing temperature range of -18°C or lower (-25°C as an example) in the first temperature range.
- the compressor 7 and the blower 11 are operated at the maximum capacity, the damper 13 is opened at the maximum opening, and the drying chamber heater 14 is not energized, thereby reducing the internal temperature of the drying storage chamber 3 to the freezing temperature range ( Stabilize at ⁇ 25° C. as an example).
- each device is controlled by the control unit 5, and appropriate defrosting is performed, thereby reducing the humidity from 50% to 20% in the first temperature zone.
- the defrosting timing in the first temperature zone is performed every predetermined time (two days as an example).
- each device is controlled by the controller 5 to raise the internal temperature of the dry storage chamber 3 (to 3° C. as an example) and maintain that temperature.
- the internal temperature is further increased (to 8° C. as an example) in order to lower the internal humidity of the drying storage chamber 3, maintain.
- each device is controlled by the controller 5, so that the humidity drops to 8% in the second temperature zone.
- the moisture content of the food is reduced less than in the first temperature zone. Therefore, defrosting of the cooling unit 10 is not performed. Then, the drying operation is finished after a predetermined time (eg, 6000 minutes), and the dried tomato product is completed in about 10 days.
- a predetermined time eg, 6000 minutes
- FIG. 5 is a diagram showing an example of drying when defrosting is performed every day.
- drying is performed in a drying storage similar to the drying storage used in the example shown in FIG. 2, with the same temperature pattern in the drying chamber. Tomatoes of the same lot and the same form (for example, size, thickness, weight, etc.) as in the example shown in FIG. 2 are used.
- the graph of FIG. 5 shows the humidity in the dry storage room 3 and the weight of the food when defrosting the cooling unit 10 every day.
- the cooling unit 10 is defrosted every day. By defrosting, the frost on the cooling unit 10 is melted, the weight of the food is gradually reduced, and the food is dried. However, each time the defrost is performed, the air is humidified and the humidity increases, resulting in a decrease in drying efficiency. Therefore, it takes 14 days to complete the drying of the food.
- Embodiment 1 defrosting of the cooling unit 10 is performed in the first temperature range at predetermined time intervals (for example, two days). As a result, while moderately suppressing the formation of frost on the cooling unit 10, an increase in humidity in the drying storage chamber 3 is also suppressed, thereby efficiently drying the food. As a result, as shown in FIG. 2, the time required for drying the food can be shortened to 10 days.
- FIG. 6A is a diagram showing defrosting by cooler temperature detection
- FIG. 6B is an enlarged view of part A in FIG. 6A.
- the dry storage 1 may include an air temperature detection section 12a that detects the temperature on the leeward side of the cooling section 10.
- FIGS. 7A and 7B at the timing when the cooler downstream air temperature rises by 1 K or more in 30 minutes, that is, when the cooler downstream air temperature rises at a predetermined rate of increase or more, Start defrosting.
- FIG. 7A is a diagram showing defrosting by detecting the temperature on the leeward side
- FIG. 7B is an enlarged view of the B portion of FIG. 7A.
- FIG. 3 when the dry storage 1 is provided with an air humidity detector 12b that detects the humidity on the leeward side of the cooling unit 10, as shown in FIGS. 8A and 8B, the air humidity downstream of the cooler rises by 1% or more in 30 minutes, that is, at the timing when the cooler downstream air humidity rises at a predetermined rate of increase or more, the defrosting of the cooling unit 10 may be started.
- FIG. 8A is a diagram showing defrosting by detecting the humidity on the leeward side of the cooling unit 10, and FIG. 8B is an enlarged view of part C in FIG. 8A.
- the air temperature detection unit 12a and the air humidity detection unit 12b may be configured integrally as an air temperature/humidity detection unit.
- opening the opening/closing portion 16b after the cooling portion 10 is defrosted allows the high temperature generated by the defrosting.
- High humidity air can be discharged to the outside of the dry storage 1 .
- FIG. 9 shows the sensory evaluation results of tomatoes dried by the method shown in FIG.
- tomatoes of the same lot as shown in FIG. 2 were dried by osmotic dehydration with sugar at room temperature.
- the half-sliced tomato of the first embodiment has the following items: "appearance (largeness/smallness of discoloration)", “fragrance (strong/weak)” and “comprehensive (good/weak)". Poor)” has increased by 2 points or more.
- the half-cut tomato of Embodiment 1 has little discoloration, has a strong raw fresh aroma, and has an overall good taste.
- the humidity drops from 50% to 20%.
- the defrosting of the cooling unit 10 is performed every predetermined time (for example, two days).
- a predetermined temperature ( ⁇ 3° C. in the example of FIG. 2) is maintained for a predetermined time (7800 minutes as an example), and the temperature shifts to the second temperature zone.
- the internal temperature of the storage compartment 3 increases (eg, to 3° C.), and after a predetermined time (eg, 120 minutes), the internal temperature further increases (eg, to 8° C.).
- the humidity inside the storage compartment 3 drops to 8%.
- the defrosting of the cooling unit 10 is not performed in the second temperature zone. Then, the drying operation is finished after a predetermined time (eg, 6000 minutes), and the dried tomato product is completed in about 10 days.
- a predetermined time eg, 6000 minutes
- the example in which the cooling unit 10 is not defrosted in the second temperature zone has been described. good too.
- the food is dried while maintaining the temperature in the low temperature range for a predetermined period of time, starting from the freezing temperature range. It can be carried out.
- the drying process for example, the drying can be easily performed with one cooling unit.
- the drying of the food is further promoted and the drying is completed in a short time, so the growth of putrefactive bacteria and the reactivity of the chemical reaction are suppressed. can be used to dry food.
- the weight of the food to be dried increases, the food can be dried easily regardless of the amount.
- the dry storage 1 of Embodiment 1 includes the storage section 3 for storing food, the cooling section 10 for cooling the storage section 3, and the frost adhering to the cooling section 10 to melt the cooling section.
- a defrosting unit 16 that defrosts 10
- a temperature detection unit 15a that detects the internal temperature of the storage compartment 3
- a control unit 5 that controls the internal temperature of the storage compartment 3 using information from the temperature detection unit 15a.
- the control unit 5 performs a step of maintaining the internal temperature of the storage compartment 3 in a temperature range of less than 0° C., which is the first temperature zone, for a predetermined time as a drying process for stepwise increasing the internal temperature of the storage compartment; It is configured to perform a step of maintaining the internal temperature of the compartment 3 in the temperature range of 0 ° C. or higher, which is the second temperature zone, for a predetermined time, and the defrosting of the cooling unit performed in the first temperature zone. The number of times is greater than the number of defrosting of the cooling section performed in the second temperature zone. This facilitates drying of the food placed in the storage compartment 3 regardless of the amount of food.
- the dried food for example, tomato
- the dried food is less discolored, brightly colored, has a good appearance, has a strong raw fresh scent, and has a natural sweetness close to that of the raw food. be able to.
- FIG. 10 is a sectional view of the dry storage 1 of the second embodiment.
- the dry storage 1 is equipped with a dehumidifying section 18 a on the windward side of the cooling section 10 .
- the description of the content that overlaps with the content described in the first embodiment will be omitted.
- FIG. 11 is a diagram showing how food is dried in the dry storage 1 of Embodiment 2 of the present disclosure.
- arrows indicate the flow of air.
- the saturated air flowing out of the cooling unit 10 is warmed by the drying chamber heater 14 by the blower 11 , the relative humidity is lowered, and the saturated air becomes dry air and enters the storage section 3 .
- This dry air causes the moisture in the food items placed in the storage compartment 3 to sublime or evaporate into the air. Then, it becomes moist air containing moisture.
- This moist air is in front of the cooling unit 10 (upwind of the cooling unit 10) in the return air passage 18 on the way back to the cooling unit 10 through the suction port 19 (see FIG. 10) connected to the storage compartment 3. It is dehumidified in the dehumidifying section 18 a and returns to the cooling section 10 . By repeating this series of cycles, the drying of the food proceeds.
- Embodiment 2 since dehumidified air flows to the cooling unit 10, defrosting of the cooling unit 10 during drying of the food becomes unnecessary, and the food can be dried more efficiently.
- the dehumidifying section 18a is of a desiccant type, dehumidification can be performed regardless of the temperature. Therefore, the dehumidifying effect can be exhibited in a wide temperature range, and the food can be dried in a shorter time.
- dehumidifying section 18a is a moisture permeable membrane type total heat exchanger
- dehumidification can be performed with a simple configuration, and food can be dried more easily.
- the dehumidifying section 18a by using a small cooler as the dehumidifying section 18a, it is possible to obtain excellent dehumidifying performance at high temperatures. Therefore, the food can be dried in a shorter time.
- the dry storage 1 of Embodiment 2 further includes the dehumidifying section 18a that is arranged on the windward side of the cooling section 10 and dehumidifies the passing air.
- the dehumidifying section 18a that is arranged on the windward side of the cooling section 10 and dehumidifies the passing air.
- the storehouse according to the present disclosure is useful as a storehouse for storing food because it can appropriately control temperature and humidity during storage. It can also be applied to storage of organic matter other than food by changing the storage temperature and maintenance time to control the chemical reaction.
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- Cold Air Circulating Systems And Constructional Details In Refrigerators (AREA)
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Abstract
Description
本開示は、食品の乾燥が実行される貯蔵庫に関するものである。 The present disclosure relates to storage in which food drying is performed.
食品の乾燥が実行される貯蔵庫または貯蔵室において、冷却部に冷却器を有するものでは、乾燥する食品の量が多くなり除湿量が増加すると、冷却器に着霜が生じ、除湿性能が低下する。このことから、従来の貯蔵庫または貯蔵室としては、冷却器を2台有し、一方の冷却器によって除湿を行っている間は、もう一方の冷却器に対して着霜した霜を融解する除霜を実施し、交互に独立して除湿運転および除霜運転を行うものがある(例えば、特許文献1参照)。
In a storehouse or a storage room in which food is dried, if the cooling unit has a cooler, when the amount of food to be dried increases and the amount of dehumidification increases, frost forms on the cooler and the dehumidification performance decreases. . For this reason, a conventional storehouse or storage room has two coolers, and while dehumidification is being performed by one cooler, the other cooler is defrostered to melt the frost. Some defrost and alternately and independently perform dehumidifying operation and defrosting operation (see
しかし、上記従来の貯蔵庫または貯蔵室では、冷却器を2台有することにより、大がかりなものになり、システムも複雑になる。また、装置そのものがより高価なものになり、手軽に、又は、安価に食品の乾燥を行うことができなくなる。また、食品に含有される栄養成分、機能性成分、及び乾燥食品の「おいしさ」に関しても、改善の余地がある。 However, in the above-mentioned conventional storehouse or storage room, having two coolers makes the system large and complicated. In addition, the equipment itself becomes more expensive, and food cannot be dried easily or inexpensively. In addition, there is room for improvement with regard to the nutritional components and functional components contained in foods, and the "deliciousness" of dry foods.
上記従来の問題を解決するために、本開示の貯蔵庫は、食品を貯蔵する貯蔵区画と、貯蔵区画を冷却する冷却部と、冷却部に付着した霜を融解して冷却部の除霜を行う除霜部と、貯蔵区画の内部温度を検知する温度検知部と、温度検知部からの情報を用いて貯蔵区画の内部温度を制御する制御部と、を備える。制御部は、貯蔵区画の内部温度を段階的に上昇させる乾燥工程として、貯蔵区画の内部温度を第一の温度帯である0℃未満の温度範囲で所定の時間維持する工程と、貯蔵区画の内部温度を第二の温度帯である0℃以上の温度範囲で所定の時間維持する工程と、を実行するように構成されている。第一の温度帯で行われる冷却部の除霜の回数は、第二の温度帯で行われる冷却部の除霜の回数より多い。 In order to solve the above conventional problems, the storage of the present disclosure includes a storage compartment for storing food, a cooling part for cooling the storage compartment, and a defrost for the cooling part by melting frost adhering to the cooling part. A defrosting section, a temperature sensing section for sensing the internal temperature of the storage compartment, and a control section for controlling the internal temperature of the storage compartment using information from the temperature sensing section. The control unit maintains the internal temperature of the storage compartment in a temperature range of less than 0° C., which is the first temperature zone, for a predetermined time as a drying process for stepwise increasing the internal temperature of the storage compartment; and maintaining the internal temperature in a temperature range of 0° C. or higher, which is the second temperature zone, for a predetermined time. The number of times of defrosting of the cooling section performed in the first temperature zone is greater than the number of times of defrosting of the cooling section performed in the second temperature zone.
これにより、手軽な構成にて、冷却部の着霜により除湿性能が低下することを抑制することができ、より短時間で効率よく食品の乾燥が完了する。従って、食品に含まれる栄養及び機能性成分をできるだけ保持した状態で、「おいしさ」も実感できる乾燥食品を得ることができる。 As a result, it is possible to suppress the deterioration of the dehumidification performance due to frost formation in the cooling part with a simple configuration, and the drying of the food is completed efficiently in a shorter time. Therefore, it is possible to obtain a dry food that retains as much of the nutrients and functional components contained in the food as possible and that gives a real sense of "deliciousness".
本開示の一態様に係る貯蔵庫は、食品を貯蔵する貯蔵区画と、貯蔵区画を冷却する冷却部と、冷却部に付着した霜を融解して冷却部の除霜を行う除霜部と、貯蔵区画の内部温度を検知する温度検知部と、温度検知部からの情報を用いて貯蔵区画の内部温度を制御する制御部と、を備える。制御部は、貯蔵区画の内部温度を段階的に上昇させる乾燥工程として、貯蔵区画の内部温度を第一の温度帯である0℃未満の温度範囲で所定の時間維持する工程と、貯蔵区画の内部温度を第二の温度帯である0℃以上の温度範囲で所定の時間維持する工程と、を有する。第一の温度帯で行われる冷却部の除霜の回数は、第二の温度帯で行われる冷却部の除霜の回数よりも多い。これにより、手軽な構成にて、冷却部の着霜により除湿性能が低下することを抑制して除霜を効率化し、食品の乾燥を行うことができる。除霜が効率化されることにより、より短時間で乾燥が完了し、食品に含まれる栄養・機能性成分は保持され、「おいしさ」も実感できる乾燥食品を得ることができる。 A storage according to an aspect of the present disclosure includes a storage section for storing food, a cooling section for cooling the storage section, a defrosting section for defrosting the cooling section by melting frost adhering to the cooling section, and a storage A temperature sensing unit for sensing the internal temperature of the compartment and a control unit for controlling the internal temperature of the storage compartment using information from the temperature sensing unit. The control unit maintains the internal temperature of the storage compartment in a temperature range of less than 0° C., which is the first temperature zone, for a predetermined time as a drying process for stepwise increasing the internal temperature of the storage compartment; and maintaining the internal temperature in a temperature range of 0° C. or higher, which is the second temperature zone, for a predetermined time. The number of times of defrosting of the cooling section performed in the first temperature zone is greater than the number of times of defrosting of the cooling section performed in the second temperature zone. As a result, with a simple configuration, it is possible to prevent the dehumidification performance from deteriorating due to frost formation in the cooling section, thereby improving the efficiency of defrosting and drying the food. By making the defrosting more efficient, the drying is completed in a shorter time, the nutrients and functional components contained in the food are retained, and a dried food that can be perceived as "delicious" can be obtained.
貯蔵庫は、冷却部の温度を検出する冷却器温度検知部をさらに備え、除霜部は、冷却器温度検出部の検知する温度の低下速度が増加した時に、冷却部の除霜を開始するように構成されてもよい。これにより、冷却部への着霜の増加を冷却器温度の低下速度から予測して除霜を行い、より精度高く除霜を制御することが可能になる。 The storage further includes a cooler temperature detection unit that detects the temperature of the cooling unit, and the defrosting unit starts defrosting the cooling unit when the rate of decrease in temperature detected by the cooler temperature detection unit increases. may be configured to As a result, defrosting can be performed by predicting an increase in frost formation on the cooling part from the rate of decrease in cooler temperature, and defrosting can be controlled with higher accuracy.
貯蔵庫は、冷却部の風下側の温度を検知する空気温度検知部をさらに備え、除霜部は、空気温度検知部の検知する温度が上昇した時に、冷却部の除霜を開始するように構成されてもよい。これにより、冷却部への着霜の増加を温度上昇から予測して除霜を行い、より精度高く除霜を制御することが可能になる。 The storage further includes an air temperature detection unit that detects the temperature on the leeward side of the cooling unit, and the defrosting unit is configured to start defrosting the cooling unit when the temperature detected by the air temperature detection unit rises. may be As a result, defrosting can be performed by predicting an increase in frost formation on the cooling section based on the temperature rise, and defrosting can be controlled with higher accuracy.
貯蔵庫は、冷却部の風下側の湿度を検知する空気湿度検知部をさらに備え、除霜部は、空気湿度検知部の検知する湿度が上昇した時に、冷却部の除霜を開始するように構成されてもよい。これにより、冷却部への着霜の増加を湿度上昇から予測して除霜を行い、より精度高く除霜を制御することが可能になる。 The storage further includes an air humidity detector that detects humidity on the leeward side of the cooling unit, and the defrosting unit is configured to start defrosting the cooling unit when the humidity detected by the air humidity detector rises. may be As a result, it is possible to perform defrosting while predicting an increase in frost formation on the cooling section based on an increase in humidity, and to control defrosting with higher accuracy.
貯蔵庫は、冷却部に付着した霜を融解した際に発生する高温高湿の空気を、貯蔵区画の外に排出する排出口と、排出口を開閉する開閉部と、をさらに備えてもよい。これにより、除霜の湿気によって貯蔵区画内の湿度が上昇することを抑制して、より短時間で食品の乾燥を行うことができる。 The storage may further include an outlet for discharging high-temperature, high-humidity air generated when the frost adhering to the cooling section is melted to the outside of the storage compartment, and an opening/closing section for opening and closing the outlet. As a result, it is possible to suppress the humidity in the storage compartment from rising due to the humidity of defrosting, and to dry the food in a shorter time.
貯蔵庫は、冷却部で冷却された空気を貯蔵区画に循環させる送風機と、冷却部の風上に配置され、通過する空気を除湿する除湿部と、をさらに備えてもよい。これにより、冷却部の除霜を行うことなく、若しくは除霜の回数を削減して、より短時間に乾燥を行うことができる。 The storage may further include a blower that circulates the air cooled by the cooling unit to the storage compartment, and a dehumidifying unit that is arranged on the windward side of the cooling unit and dehumidifies the passing air. As a result, drying can be performed in a shorter time without defrosting the cooling section, or by reducing the number of times of defrosting.
除湿部は、デシカント式の除湿手段としてもよい。これにより、温度によらず除湿できるので、幅広い温度帯で除湿を行い、より短時間に食品の乾燥を行うことができる。 The dehumidification unit may be desiccant type dehumidification means. As a result, since dehumidification can be performed regardless of the temperature, dehumidification can be performed in a wide temperature range, and food can be dried in a shorter time.
除湿部は、透湿膜型の全熱交換器で構成してもよい。これにより、簡単な構成で除湿を行うことができ、より手軽に食品の乾燥が行うことができる。 The dehumidifying section may be configured with a moisture permeable membrane type total heat exchanger. As a result, dehumidification can be performed with a simple structure, and food can be dried more easily.
除湿部は、小型冷却器で構成してもよい。これにより、高温時の除湿能力に優れた除湿部とすることができ、より短時間に食品の乾燥を行うことができる。 The dehumidification unit may be configured with a small cooler. As a result, the dehumidifying section can have excellent dehumidifying ability at high temperatures, and the food can be dried in a shorter time.
(実施の形態1)
図1は、本開示の実施の形態1の乾燥貯蔵庫1の断面図である。本実施の形態では、貯蔵庫または貯蔵室の一例として乾燥貯蔵庫を例に説明する。
(Embodiment 1)
FIG. 1 is a cross-sectional view of a
図1において、乾燥貯蔵庫1の内部は、断熱仕切壁2によって、上下方向において区画されている。乾燥貯蔵庫1は、断熱仕切壁2の上方に配置された乾燥貯蔵室(貯蔵区画)3、及び、断熱仕切壁2の下方に配置された冷凍室4を備えている。また、乾燥貯蔵庫1は、乾燥貯蔵庫1の各部及び各装置を駆動制御する制御部5を有する。図1の例では、制御部5は乾燥貯蔵庫1の上部に配置されている。
In FIG. 1, the interior of the
制御部5は、例えば、プログラムを記憶したメモリと、CPU(Central Processing Unit)などのプロセッサに対応する処理回路と、を備える。制御部5は、メモリに格納されたデータやプログラムを読み出して種々の演算処理を行うことで、所定の機能を実現する。
The
冷凍サイクル6は、圧縮機7、放熱器8、膨張器9、及び冷却部(冷却器)10が環状に接続されて構成され、例えばイソブタンなどの冷媒が封入されている。冷却部10は、冷凍室4の背面に位置している。
The
圧縮機7は、例えばインバータ電源などにより、モーターの回転速度を変化させることにより能力を増減させることができる。圧縮機7は、制御部5により能力が制御される。
The capacity of the
冷凍室4の背面には、冷却部10で生成された冷気を強制的に乾燥貯蔵室3へと通風する送風機11が配置されている。また、冷気を乾燥貯蔵室3に導く乾燥室ダクト12を備えている。
A
乾燥室ダクト12内には、乾燥貯蔵室3内へ冷気を選択的に流すダンパ13と、乾燥室ダクト12内の冷気を加温する、例えばフィンとパイプヒータにより構成された乾燥室ヒータ14と、が配置されている。
Inside the drying
乾燥貯蔵室3内には、乾燥貯蔵室3の内部の温度を検知する温度検知部15aが配置されている。なお、本実施の形態では、乾燥貯蔵室3の内部の湿度を検知する湿度検知部15bも配置されており、温度検知部15aと湿度検知部15bとが一体的に構成された温湿度検知部15として構成されている。なお、温度検知部15aと湿度検知部15bは、別々の部品として別個に配置されていてもよい。
A
乾燥貯蔵庫1は、冷却部10に霜が付いた場合に、付着した霜を融解して冷却部10の除霜を行う除霜部16を有する。
The
乾燥貯蔵庫1には操作パネル17が配置されている。操作パネル17を介して入力される使用者の指示に応じて、制御部5が各部及び各装置の駆動制御を行う。
An
以上のように構成された乾燥貯蔵庫1について、以下その動作を説明する。
The operation of the
冷凍サイクル6の運転中、圧縮機7により圧縮された高温高圧のガス冷媒は、放熱器8を流れることにより、外気に放熱し、低温高圧の液冷媒となる。そして、例えばキャピラリーチューブなどの膨張器9内を流れることにより、低温低圧の気液二層冷媒となり、冷却部10内へと流れる。
During the operation of the
冷却部10内を流れる液冷媒は、冷凍室4内の空気と熱交換し、蒸発気化熱により冷気を発生させる。発生した冷気は、送風機11により冷凍室4及び乾燥貯蔵室3を循環する。この作用により、冷凍室4を冷却し、冷凍室4を約-18℃以下の冷凍温度帯に維持する。
The liquid refrigerant flowing inside the cooling
乾燥貯蔵室3は、通常は-18℃以下の温度範囲に維持されている。この-18℃の冷凍温度は、T-TT(Time-Temperature-Tolerance:保存可能期間-保存温度と品質耐性)の考えに基づいて設定されている。なお、T-TTにおいては、食品の新鮮度が保持される時間と、食品の品質(微生物及び味覚の観点)を保持する時間とは、異なるとされている。
The
乾燥貯蔵室3は、通常、約-18℃以下の冷凍温度帯に維持されている。ここで、使用者が食品を投入し、操作パネル17を介して入力される使用者の指示に応じて乾燥運転モードを開始すると、温湿度検知部15の検知する温度により、制御部5が圧縮機7、送風機11、ダンパ13及び乾燥室ヒータ14を制御して、乾燥貯蔵室3へと流れる風の風量および温度が所定のパターンになるようにする。
The
ここで、乾燥貯蔵室3に食品を収納した場合を例にとって、本実施の形態1における貯蔵庫の乾燥工程を説明する。
Here, the storage drying process in
まず半分にカットしたトマトが乾燥貯蔵室3に設置される。そして、使用者によって操作パネル17にあるスイッチが操作され、「乾燥コース1」が選択される。さらに操作パネル17にある食品情報入力部17aにて、配置されるトマトの情報(例えば大きさ、厚み、重量等)が入力される。その後、乾燥動作が開始される。
First, a tomato cut in half is placed in the drying
図2は、本実施の形態1の乾燥貯蔵庫における温度と除霜のパターンを示す図である。図2の横軸は、乾燥工程の開始からの経過時間を表す。また図3は、本実施の形態1の乾燥貯蔵庫における食品が乾燥するしくみを示した図である。 FIG. 2 is a diagram showing the temperature and defrosting patterns in the dry storage of the first embodiment. The horizontal axis of FIG. 2 represents the elapsed time from the start of the drying process. FIG. 3 is a diagram showing how food is dried in the dry storage of the first embodiment.
図3では、空気の流れを矢印にて示している。まず、送風機11により、冷却部10から流れ出た飽和空気は、乾燥室ヒータ14により温められることで相対湿度が下がり、乾燥空気となって貯蔵区画3に入る。この乾燥空気により、貯蔵区画3に配置された食品の水分が空気中に昇華または蒸発する。そして、水分を含んだ湿り空気となり再び冷却部10に戻る。この一連のサイクルが繰り返されることで、食品の乾燥が進む。
In Figure 3, the arrows indicate the air flow. First, the saturated air flowing out of the cooling
一方、食品の乾燥の進行にともない、湿り空気により冷却部10に徐々に着霜が生じる。この着霜は、冷却部10内の空気の流れを妨げ、冷却部10での熱交換を困難にする。これにより、循環する空気の温度および湿度が下がりにくくなり、食品の乾燥効率が低下する。
On the other hand, as the drying of the food progresses, the cooling
図4は、除霜なしの場合の乾燥例を示すグラフである。図4の除霜なしの場合の乾燥例では、図2の例の場合と同じロットのトマトで同じ形態(例えば大きさ、厚み、重量等)を用いている。そして、図2の例の場合と同様の貯蔵庫で、除霜をまったく行わず乾燥させた場合の乾燥貯蔵室3内の温度、湿度、冷却器温度及び食品の重量を示す。
FIG. 4 is a graph showing an example of drying without defrosting. In the example of drying without defrosting shown in FIG. 4, tomatoes of the same lot and the same form (for example, size, thickness, weight, etc.) as in the example of FIG. 2 are used. The temperature, humidity, cooler temperature, and weight of the food in the
乾燥開始から冷却部10の除霜をまったく行わないと、冷却部10に着いた霜により冷却部10が目詰まりする。これにより、冷却部10の温度が低下し続け、ついには乾燥貯蔵室3内の湿度が100%まで上昇し、食品の重量が減少せず、食品の乾燥が進まなくなる(図4参照)。よって、乾燥の進行にともない除霜は必ず必要になる。
If the
次に、図2を用いて、本実施の形態1の乾燥運転中の各装置の動作及び、乾燥貯蔵室3内の温度および湿度の変化、及び除霜のタイミングについて説明する。
Next, with reference to FIG. 2, the operation of each device during the drying operation of
図2において、乾燥運転が開始されると、第1の温度帯では、制御部5により乾燥貯蔵室3の内部温度を-18℃以下の冷凍温度帯(一例として-25℃)に維持する。この際、例えば圧縮機7及び送風機11を最大能力で運転させ、ダンパ13を最大開度とし、乾燥室ヒータ14に通電させない状態とすることにより、乾燥貯蔵室3の内部温度を冷凍温度帯(一例として-25℃)に安定させる。
In FIG. 2, when the drying operation is started, the
所定の時間(一例として480分間)経過すると、例えば乾燥室ヒータ14に通電することにより、乾燥貯蔵室3の内部湿度を下降させるために、内部温度を上昇させ(一例として-3℃へ)、維持する。この際、制御部5により、各装置が制御され、適切な除霜が行われることにより、第1の温度帯では湿度が50%から20%に低下する。
After a predetermined time (480 minutes as an example) has passed, for example, by energizing the drying
本実施の形態1において、第1の温度帯での除霜タイミングは、所定の時間(一例として2日間)ごとに実施される。
In
第1の温度帯の状態が所定の時間(一例として7800分間)経過すると、第2の温度帯に移行する。第2の温度帯においては、乾燥貯蔵室3の内部温度を上昇(一例として3℃へ)させ、その温度を維持すべく、制御部5により各装置が制御される。
When the state of the first temperature zone has passed for a predetermined time (7800 minutes as an example), it shifts to the second temperature zone. In the second temperature zone, each device is controlled by the
所定の時間(一例として120分)経過すると、例えば乾燥室ヒータ14に通電することにより、乾燥貯蔵室3の内部湿度を下降させるために、内部温度をさらに上昇させ(一例として8℃へ)、維持する。この際、制御部5により各装置が制御されることにより、第2の温度帯では湿度が8%にまで低下する。
After a predetermined time (120 minutes as an example) has passed, for example, by energizing the drying
第2の温度帯では、第1の温度帯と比較して食品の水分の減少量が少ない。このため、冷却部10の除霜は行わない。そして、所定の時間(一例として6000分間)で乾燥運転が終了し、約10日間でトマトの乾燥品が完成する。
In the second temperature zone, the moisture content of the food is reduced less than in the first temperature zone. Therefore, defrosting of the cooling
図5は、除霜を1日ごとに行った場合の乾燥例を示した図である。 FIG. 5 is a diagram showing an example of drying when defrosting is performed every day.
図5に示す例では、図2で示した例において用いた乾燥貯蔵庫と同様の乾燥貯蔵庫で、同じ乾燥室内の温度パターンで乾燥を行っている。図2で示した例の場合と同じロット、同じ形態(例えば大きさ、厚み、重量等)のトマトを用いている。図5のグラフは、冷却部10の除霜を1日ごとに行った場合の乾燥貯蔵室3内の湿度及び食品の重量を示す。
In the example shown in FIG. 5, drying is performed in a drying storage similar to the drying storage used in the example shown in FIG. 2, with the same temperature pattern in the drying chamber. Tomatoes of the same lot and the same form (for example, size, thickness, weight, etc.) as in the example shown in FIG. 2 are used. The graph of FIG. 5 shows the humidity in the
図5に示すように、1日毎に冷却部10の除霜が行われており、除霜を行うことで冷却部10についた霜は融解され、食品の重量が徐々に減少し乾燥が進む。しかし、除霜のたびに空気は加湿され、湿度が上昇し、その結果、乾燥効率は低下する。このため、食品の乾燥完了には14日間かかる。
As shown in FIG. 5, the cooling
本実施の形態1では、第1の温度帯で、所定の時間(一例として2日間)ごとに冷却部10の除霜が実施されている。これにより、冷却部10への着霜を適度に抑制しつつ、乾燥貯蔵室3内の湿度の上昇も抑制することで、効率よく食品の乾燥が進む。その結果、図2に示すように、食品の乾燥にかかる時間を10日間に短縮することができる。
In
また、図3に示すように、乾燥貯蔵庫1は、冷却部10の温度を検出する冷却器温度検知部10aを備えてもよい。この場合は、図6Aおよび図6Bに示すように、冷却器温度の30分間あたりの温度低下幅が、△T1から△T2のように増加する、つまり冷却器温度の低下速度が増加するタイミングで、除霜部16によって冷却部10の除霜を開始する。なお、図6Aは、冷却器温度検知による除霜を示した図であり、図6Bは、図6AのA部分の拡大図である。これにより、より精度高く除霜を制御することが可能になり、乾燥が効率化されて食品の乾燥時間が短縮される。
Also, as shown in FIG. In this case, as shown in FIGS. 6A and 6B, the range of temperature decrease in the cooler temperature per 30 minutes increases from ΔT1 to ΔT2, that is, at the timing when the rate of decrease in the cooler temperature increases. , defrosting of the cooling
また、図3に示すように、乾燥貯蔵庫1は、冷却部10の風下側の温度を検知する空気温度検知部12aを備えてもよい。この場合は、図7Aおよび図7Bに示すように、冷却器下流空気温度が30分間で1K以上昇する、つまり冷却器下流空気温度が所定の上昇率以上で上昇するタイミングで、冷却部10の除霜を開始する。なお、図7Aは、風下側温度検知による除霜を示した図であり、図7Bは、図7AのB部分の拡大図である。これにより、精度高く除霜を制御することが可能になり、食品の乾燥が効率化されて食品の乾燥時間が短縮される。
In addition, as shown in FIG. 3, the
また、図3に示すように、乾燥貯蔵庫1が冷却部10の風下側の湿度を検知する空気湿度検知部を12b備えている場合、図8Aおよび図8Bに示すように、冷却器下流空気湿度が30分間で1%以上昇する、つまり冷却器下流空気湿度が所定の上昇率以上で上昇するタイミングで、冷却部10の除霜を開始してもよい。図8Aは、冷却部10の風下側湿度検知による除霜を示した図であり、図8Bは、図8AのC部分の拡大図である。これにより、精度高く冷却部10の除霜を制御することが可能になり、食品の乾燥が効率化されて乾燥時間が短縮される。なお、空気温度検知部12aと空気湿度検知部12bは、空気温湿度検知部として一体に構成されていてもよい。
Also, as shown in FIG. 3, when the
また、図3に示すように、排出口16aと、排出口16aを開閉する開閉部16bを備えた場合は、冷却部10の除霜後に開閉部16bを開くことで、除霜により発生した高温高湿の空気を乾燥貯蔵庫1の外部へと排出することができる。これにより、除霜運転後の乾燥貯蔵室(貯蔵区画)3内の湿度の上昇を抑制することができる。従って、食品の乾燥が効率化されて乾燥時間が短縮される。
Further, as shown in FIG. 3, when the
図9は、図2に示す方法により乾燥させたトマトの官能評価結果を示している。従来例として、図2に示す場合と同じロットのトマトを常温の砂糖による浸透圧脱水で乾燥させたトマトが用いられた。 FIG. 9 shows the sensory evaluation results of tomatoes dried by the method shown in FIG. As a conventional example, tomatoes of the same lot as shown in FIG. 2 were dried by osmotic dehydration with sugar at room temperature.
図9に示すように、従来例と比較して、本実施の形態1の半切トマトは、項目、「外観(変色の大・小)」、「香り(強・弱」および「総合(良い・悪い)」で2ポイント以上、上昇している。本実施の形態1の半切トマトは変色が小さく、生のフレッシュな香りが強く、総合的に食味が良好になった。
As shown in FIG. 9, compared with the conventional example, the half-sliced tomato of the first embodiment has the following items: "appearance (largeness/smallness of discoloration)", "fragrance (strong/weak)" and "comprehensive (good/weak)". Poor)" has increased by 2 points or more. The half-cut tomato of
官能評価においては、二つの評価対象の間で評価項目のポイントが1ポイント違うと、当該評価項目における差は明確に認識される。従って、本実施の形態1の温度パターンで乾燥した半切トマトは、乾燥貯蔵後、従来例と比較して、「おいしさ」の差が実感できるレベルのものが、より短時間で実現できている。
In the sensory evaluation, if the points of the evaluation item differ by 1 point between the two evaluation targets, the difference in the evaluation item is clearly recognized. Therefore, half-sliced tomatoes dried with the temperature pattern of
本実施の形態1の乾燥貯蔵庫1では、適切に冷却部10の除霜を行うことで、効率よく短時間で食品の乾燥が完了する。従って、常温の砂糖による浸透圧脱水で乾燥させたトマトと比較して、変性が抑制される。このため、食品の保存前の「外観」や「香り」が保たれ、変色が少なく、且つ香りが強くなり、砂糖の添加がないヘルシーな乾燥食品を得ることができる。
In the
また、本実施の形態1の乾燥貯蔵庫1では、0℃以下の温度帯で食品の乾燥を行っている。このため、0℃より高い20~30℃近辺の常温で、砂糖による浸透圧脱水で乾燥させたトマトと比較して、ビタミンCまたは総ポルフェノールなど、酸化により変性する栄養成分の損失が少ないことも予想される。
In addition, in the
本実施の形態1の乾燥貯蔵庫1では、第1の温度帯において、冷凍温度帯(一例として-25℃)で所定の時間(事例として480分間)経過後、貯蔵区画3の内部温度が上昇し、(一例として-3℃へ)、湿度は50%から20%に低下する。
In the
なお、第1の温度帯では、冷却部10の除霜が所定の時間(一例として2日間)ごとに実施される。
In addition, in the first temperature zone, the defrosting of the cooling
そして、所定の時間(一例として7800分間)、所定の温度(図2の例では-3℃)が維持され、第2の温度帯に移行する。第2の温度帯では、貯蔵区画3の内部温度が上昇し(一例として3℃へ)、所定の時間(一例として120分間)経過すると、内部温度がさらに上昇(一例として8℃へ)する。そして、第2の温度帯では、貯蔵区画3の内部の湿度が8%にまで低下する。
Then, a predetermined temperature (−3° C. in the example of FIG. 2) is maintained for a predetermined time (7800 minutes as an example), and the temperature shifts to the second temperature zone. In the second temperature zone, the internal temperature of the
第2の温度帯では、冷却部10の除霜は実施しない。そして、所定の時間(一例として6000分間)で乾燥運転が終了し、約10日間でトマトの乾燥品が完成する。なお、本実施の形態では、第2の温度帯で冷却部10の除霜を実施しない例について説明したが、1回又は2回以上の最低限の回数の除霜を必要に応じて行ってもよい。
The defrosting of the cooling
本実施の形態の乾燥貯蔵庫1によれば、冷凍温度帯域から開始して、低い温度帯で所定の時間維持しながら食品の乾燥を行うので、腐敗細菌の増殖を抑制した環境で食品の乾燥を行うことができる。そして、乾燥工程では、例えば冷却部1台で手軽に乾燥を行うことができる。また、冷却部10に着霜する霜を効率よく除霜することで、食品の乾燥がより促進され、短時間で乾燥が完了するため、腐敗細菌の増殖および化学反応の反応性を抑制した状態で食品の乾燥を行うことができる。また、乾燥する食品の重量が増えても、その量に関係なく、手軽に食品を乾燥することができる。
According to the
以上述べたように、本実施の形態1の乾燥貯蔵庫1は、食品を貯蔵する貯蔵区画3と、貯蔵区画3を冷却する冷却部10と、冷却部10に付着した霜を融解して冷却部10の除霜を行う除霜部16と、貯蔵区画3の内部温度を検知する温度検知部15aと、温度検知部15aからの情報を用いて貯蔵区画3の内部温度を制御する制御部5と、を備える。制御部5は、貯蔵区画の内部温度を段階的に上昇させる乾燥工程として、貯蔵区画3の内部温度を第一の温度帯である0℃未満の温度範囲で所定の時間維持する工程と、貯蔵区画3の内部温度を第二の温度帯である0℃以上の温度範囲で所定の時間維持する工程を実行するように構成されており、第一の温度帯で行われる冷却部の除霜の回数は、第二の温度帯で行われる冷却部の除霜の回数よりも多い。これにより、食品の量によらず、貯蔵区画3に配置された食品の乾燥が促進される。そして、乾燥後の食品(例えばトマト)は、変色が少なく色鮮やかで外観が良く、生のフレッシュな香りが強く、生に近い自然な甘さで、「おいしさ」が実感できる乾燥食品を得ることができる。
As described above, the
(実施の形態2)
図10は、本実施の形態2の乾燥貯蔵庫1の断面図である。実施の形態2では、乾燥貯蔵庫1は冷却部10の風上に除湿部18aを備える。その他、実施の形態1にて説明した内容と重複する内容については説明を省略する。
(Embodiment 2)
FIG. 10 is a sectional view of the
図11は、本開示の実施の形態2の乾燥貯蔵庫1において食品が乾燥するしくみを示した図である。
FIG. 11 is a diagram showing how food is dried in the
図11では、空気の流れを矢印にて示している。まず、送風機11により、冷却部10から流れ出た飽和空気は、乾燥室ヒータ14により温められることで相対湿度が下がり、乾燥空気となって貯蔵区画3に入る。この乾燥空気により、貯蔵区画3に配置された食品の水分が空気中に昇華または蒸発する。そして、水分を含んだ湿り空気となる。この湿り空気は、貯蔵区画3に接続する吸込口19(図10参照)を通って冷却部10に戻る途中の戻り風路18内の、冷却部10の手前(冷却部10の風上)の除湿部18aで除湿され、冷却部10に戻る。この一連のサイクルが繰り返されることで、食品の乾燥が進む。
In FIG. 11, arrows indicate the flow of air. First, the saturated air flowing out of the cooling
実施の形態2では、除湿された空気が冷却部10に流れるので、食品の乾燥中の冷却部10の除霜が不要になり、より効率的に食品の乾燥を実施することができる。
In
また、乾燥時間をさらに短縮することが可能となり、乾燥食品の品質も向上してよりおいしさが実感できる乾燥食品を得ることができる。 In addition, it is possible to further shorten the drying time, improve the quality of the dried food, and obtain a dried food that is more delicious.
また、除湿部18aをデシカント式とした場合は、温度によらず除湿できる。従って、幅広い温度帯で除湿の効果を発揮でき、より短時間で食品の乾燥を行うことができる。
Further, when the
また、除湿部18aを透湿膜型の全熱交換器とした場合は、簡単な構成で除湿を行うことができ、より手軽に食品の乾燥を行うことができる。
Further, when the
また、除湿部18aを小型冷却器とすることにより、高温時の優れた除湿能力を得ることができる。従って、より短時間に食品の乾燥を行うことができる。
Also, by using a small cooler as the
以上述べたように、本実施の形態2の乾燥貯蔵庫1は、冷却部10の風上に配置され、通過する空気を除湿する除湿部18aをさらに備える。これにより、食品の量によらず、貯蔵区画3に配置した食品の乾燥が促進され、変色が少なく色鮮やかで外観が良く、生のフレッシュな香りが強く、生に近い自然な甘さで、「おいしさ」が実感できる乾燥食品を得ることができる。
As described above, the
本開示にかかる貯蔵庫は、保存中に温度および湿度制御を適正に与えることができるので、食品を保存する貯蔵庫として有用である。また、食品以外の有機物を保存温度や維持時間を変えて、化学反応を制御し、保存する用途にも適用できる。 The storehouse according to the present disclosure is useful as a storehouse for storing food because it can appropriately control temperature and humidity during storage. It can also be applied to storage of organic matter other than food by changing the storage temperature and maintenance time to control the chemical reaction.
1 乾燥貯蔵庫
2 断熱仕切壁
3 乾燥貯蔵室(貯蔵区画)
4 冷凍室
5 制御部
6 冷凍サイクル
7 圧縮機
8 放熱器
9 膨張器
10 冷却部(冷却器)
10a 冷却器温度検知部
11 送風機
12 乾燥室ダクト
12a 空気温度検知部
12b 空気湿度検知部
13 ダンパ
14 乾燥室ヒータ
15 温湿度検知部
15a 温度検知部
15b 湿度検知部
16 除霜部
16a 排出口
16b 開閉部
17 操作パネル
17a 食品情報入力部
18 戻り風路
18a 除湿部
19 吸込口
1
4
10a
Claims (9)
前記貯蔵区画を冷却する冷却部と、
前記冷却部に付着した霜を融解して前記冷却部の除霜を行う除霜部と、
前記貯蔵区画の内部温度を検知する温度検知部と、
前記温度検知部からの情報を用いて前記貯蔵区画の内部温度を制御する制御部と、
を備え、
前記制御部は、前記貯蔵区画の内部温度を段階的に上昇させる乾燥工程として、
前記貯蔵区画の内部温度を第一の温度帯である0℃未満の温度範囲で所定の時間維持する工程と、
前記貯蔵区画の内部温度を第二の温度帯である0℃以上の温度範囲で所定の時間維持する工程と、
を実行するように構成されており、
前記第一の温度帯で行われる前記冷却部の除霜の回数は、前記第二の温度帯で行われる前記冷却部の除霜の回数よりも多い、
貯蔵庫。 a storage compartment for storing food;
a cooling section for cooling the storage compartment;
a defrosting section that defrosts the cooling section by melting frost adhering to the cooling section;
a temperature detection unit that detects the internal temperature of the storage compartment;
a control unit that controls the internal temperature of the storage compartment using information from the temperature sensing unit;
with
The control unit, as a drying process for stepwise increasing the internal temperature of the storage compartment,
maintaining the internal temperature of the storage compartment in a temperature range of less than 0° C., which is a first temperature zone, for a predetermined time;
a step of maintaining the internal temperature of the storage compartment in a temperature range of 0° C. or higher, which is a second temperature zone, for a predetermined time;
is configured to run
The number of times the cooling unit is defrosted in the first temperature zone is greater than the number of times the cooling unit is defrosted in the second temperature zone,
storage.
前記除霜部は、前記冷却器温度検出部の検知する温度の低下速度が増加した時に、前記冷却部の除霜を開始する、
請求項1に記載の貯蔵庫。 Further comprising a cooler temperature detection unit that detects the temperature of the cooling unit,
The defrosting unit starts defrosting the cooling unit when the rate of decrease in temperature detected by the cooler temperature detecting unit increases.
A store as claimed in claim 1.
前記除霜部は、前記空気温度検知部の検知する温度が上昇した時に、前記冷却部の除霜を開始する、
請求項1に記載の貯蔵庫。 Further comprising an air temperature detection unit that detects the temperature on the leeward side of the cooling unit,
The defrosting unit starts defrosting the cooling unit when the temperature detected by the air temperature detecting unit rises.
A store as claimed in claim 1.
前記除霜部は、前記空気湿度検知部の検知する湿度が上昇した時に、前記冷却部の除霜を開始する、
請求項1に記載の貯蔵庫。 Further comprising an air humidity detection unit that detects the humidity on the leeward side of the cooling unit,
The defrosting unit starts defrosting the cooling unit when the humidity detected by the air humidity detecting unit rises.
A store as claimed in claim 1.
前記排出口を開閉する開閉部と、
をさらに備えた請求項1から請求項4のいずれか一項に記載の貯蔵庫または貯蔵室。 a discharge port for discharging high-temperature and high-humidity air generated when the frost adhering to the cooling unit melts to the outside of the storage compartment;
an opening/closing unit that opens and closes the outlet;
5. A storehouse or chamber according to any one of claims 1 to 4, further comprising:
前記冷却部の風上に配置され、通過する空気を除湿する除湿部と、
をさらに有する請求項1に記載の貯蔵庫。 a blower that circulates the air cooled by the cooling unit to the storage compartment;
a dehumidification unit disposed on the windward side of the cooling unit and dehumidifying passing air;
2. The reservoir of claim 1, further comprising:
請求項6に記載の貯蔵庫。 The dehumidification unit is a desiccant type dehumidification unit,
7. Storage as claimed in claim 6.
請求項6に記載の貯蔵庫。 The dehumidification unit is a moisture permeable membrane type total heat exchanger,
7. Storage as claimed in claim 6.
請求項6に記載の貯蔵庫。 The dehumidification unit is a small cooler,
7. Storage as claimed in claim 6.
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|---|---|---|---|
| CN202280043877.1A CN117545973A (en) | 2021-08-30 | 2022-08-04 | Food storage |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2021140131A JP7702595B2 (en) | 2021-08-30 | 2021-08-30 | Food storage |
| JP2021-140131 | 2021-08-30 |
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| Publication Number | Publication Date |
|---|---|
| WO2023032586A1 true WO2023032586A1 (en) | 2023-03-09 |
Family
ID=85411002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2022/029995 Ceased WO2023032586A1 (en) | 2021-08-30 | 2022-08-04 | Food storage container |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP7702595B2 (en) |
| CN (1) | CN117545973A (en) |
| WO (1) | WO2023032586A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119404071A (en) * | 2023-03-06 | 2025-02-07 | 有限会社贝伊科技 | Carbon pellet furnace and electric heating cupola system having the same |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63167777A (en) * | 1986-12-27 | 1988-07-11 | Daiee Shokuhin Kogyo Kk | Low-temperature drying of food and device therefor |
| JPH06323690A (en) * | 1993-05-18 | 1994-11-25 | Sanyo Electric Co Ltd | Dryer |
| JP2007212093A (en) * | 2006-02-10 | 2007-08-23 | Hoshizaki Electric Co Ltd | Drying device |
| JP2008051361A (en) * | 2006-08-23 | 2008-03-06 | Matsushita Electric Ind Co Ltd | Heat pump water heater |
| KR101105665B1 (en) * | 2011-04-08 | 2012-01-18 | 신인백 | Agricultural and marine products dry storage device equipped with airflow forming unit |
| WO2020022127A1 (en) * | 2018-07-27 | 2020-01-30 | パナソニックIpマネジメント株式会社 | Dehumidification heater and refrigerating machine using same |
| WO2020175102A1 (en) * | 2019-02-26 | 2020-09-03 | パナソニックIpマネジメント株式会社 | Food drying method, refrigerator, storage, and dried food production method |
-
2021
- 2021-08-30 JP JP2021140131A patent/JP7702595B2/en active Active
-
2022
- 2022-08-04 CN CN202280043877.1A patent/CN117545973A/en active Pending
- 2022-08-04 WO PCT/JP2022/029995 patent/WO2023032586A1/en not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63167777A (en) * | 1986-12-27 | 1988-07-11 | Daiee Shokuhin Kogyo Kk | Low-temperature drying of food and device therefor |
| JPH06323690A (en) * | 1993-05-18 | 1994-11-25 | Sanyo Electric Co Ltd | Dryer |
| JP2007212093A (en) * | 2006-02-10 | 2007-08-23 | Hoshizaki Electric Co Ltd | Drying device |
| JP2008051361A (en) * | 2006-08-23 | 2008-03-06 | Matsushita Electric Ind Co Ltd | Heat pump water heater |
| KR101105665B1 (en) * | 2011-04-08 | 2012-01-18 | 신인백 | Agricultural and marine products dry storage device equipped with airflow forming unit |
| WO2020022127A1 (en) * | 2018-07-27 | 2020-01-30 | パナソニックIpマネジメント株式会社 | Dehumidification heater and refrigerating machine using same |
| WO2020175102A1 (en) * | 2019-02-26 | 2020-09-03 | パナソニックIpマネジメント株式会社 | Food drying method, refrigerator, storage, and dried food production method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117545973A (en) | 2024-02-09 |
| JP2023034063A (en) | 2023-03-13 |
| JP7702595B2 (en) | 2025-07-04 |
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