WO2023029085A1 - Flexible conductive board and manufacturing method therefor, and stimulating electrode and manufacturing method therefor - Google Patents
Flexible conductive board and manufacturing method therefor, and stimulating electrode and manufacturing method therefor Download PDFInfo
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- WO2023029085A1 WO2023029085A1 PCT/CN2021/118189 CN2021118189W WO2023029085A1 WO 2023029085 A1 WO2023029085 A1 WO 2023029085A1 CN 2021118189 W CN2021118189 W CN 2021118189W WO 2023029085 A1 WO2023029085 A1 WO 2023029085A1
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- Prior art keywords
- conductive
- flexible
- stimulating
- soft board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N1/00—Electrotherapy; Circuits therefor
- A61N1/02—Details
- A61N1/04—Electrodes
- A61N1/05—Electrodes for implantation or insertion into the body, e.g. heart electrode
- A61N1/0526—Head electrodes
- A61N1/0529—Electrodes for brain stimulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
- H01B7/0018—Strip or foil conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
Definitions
- the present application relates to the technical field of stimulating electrodes, in particular to a flexible conductive soft board and a manufacturing method thereof, a stimulating electrode and a manufacturing method thereof.
- Stimulation electrodes are implanted in the human body to provide electrical stimulation to the patient.
- a stimulating electrode adopts a segmented annular stimulating ring.
- the stimulating signal will be sent around 360 degrees, and the nerve nuclei that need to be stimulated cannot be accurately found, which may cause unnecessary stimulation.
- Unnecessary electrical stimulation to the diseased area leads to excessive treatment of brain areas not related to treatment, which may further cause other unpredictable symptoms, such as sluggishness of movement, unsmooth speech, and degeneration of swallowing function.
- Another existing stimulating electrode includes a stimulating end, a connecting end, and an intermediate conduction line part between the stimulating end and the connecting end, wherein the stimulating end and the connecting end are provided with ring-shaped segmented contacts, and the intermediate conduction
- the line part is provided with a helical metal guide wire, the contact at the stimulation end is connected to the metal guide wire in the middle conduction line by welding, and the contact at the connection end is connected to the metal guide wire in the middle conduction line by welding stand up.
- connection method between the contacts of the stimulating electrodes and the metal guide wire is relatively high, and the manufacturing process is relatively complicated, and when more stimulating contacts need to be provided, more metal guide wires for conducting connection need to be provided at this time.
- Wire, the above-mentioned method is limited by the micro-diameter of the stimulating electrode and the size requirements of the metal guide wire, it is difficult or impossible to realize the arrangement of more stimulating contacts (such as 18 stimulating contacts, 24 stimulating contacts), limiting It improves the doctor's identification of disease sites and more theoretical research on stimulating contact sites and the flexibility of treatment.
- the purpose of this application is to provide a flexible conductive soft board and its manufacturing method, a stimulating electrode and its manufacturing method, to solve the problem that the diameter of the existing stimulating electrode limits the number of contacts, and to simplify the contacts of the stimulating end and the connection of the connecting end.
- the connection between the contacts makes full use of the structure of the flexible conductive soft board.
- a flexible conductive soft board is divided into a stimulating section, a connecting section and an intermediate section between the stimulating section and the connecting section along the length direction
- the flexible conductive soft board includes: a flexible base; a plurality of first A conductive layer, a plurality of second conductive layers and a plurality of third conductive layers, the first conductive layer is arranged on the flexible base and located on the stimulation segment, and the second conductive layer is arranged on the flexible base and located on the middle section, the third conductive layer is arranged on the flexible substrate and located on the connecting section, each of the second conductive layers is electrically connected to at least one first conductive layer and at least one third conductive layer Conductive layer; insulating layer, the insulating layer is arranged on the flexible base and covers the first conductive layer, the second conductive layer and the third conductive layer, the part of the insulating layer located in the stimulation section is provided with A plurality of first openings, one of the first conductive layers is exposed through one of the first openings, and
- the flexible conductive soft board further includes a plurality of first conductors and a plurality of second conductors, each of the first openings is provided with a first conductor, and each of the second openings There is a second conductor in it.
- the flexible conductive soft board also includes a plurality of stimulating contacts and a plurality of connecting contacts located on the insulating layer, and the plurality of stimulating contacts are located in the stimulating section of the flexible conductive soft board and distributed at intervals
- the plurality of connection contacts are located at the connection section of the flexible conductive soft board and distributed at intervals, each stimulation contact is connected to at least one first conductor, and each connection contact is connected to at least one second conductor.
- the plurality of stimulation contacts are distributed in a matrix
- the plurality of connection contacts are distributed at intervals along the length direction of the flexible conductive soft board
- each of the connection contacts is arranged along a direction perpendicular to the flexible conductive soft board. Extended lengthwise.
- the flexible conductive soft board further includes a plurality of first conductive protective layers and a plurality of second conductive protective layers on the insulating layer, each of the first conductive protective layers covers a stimulating contact, and each The second conductive protective layer covers a connection contact.
- the flexible substrate has opposite first and second surfaces, and the first and second surfaces of the flexible substrate are each provided with a plurality of first conductive layers, a plurality of second conductive layers and a plurality of first conductive layers.
- the insulating layer includes a first insulating layer and a second insulating layer, the first insulating layer is arranged on the first surface of the flexible substrate and covers the first insulating layer on the first surface of the flexible substrate a conductive layer, a second conductive layer and a third conductive layer, the second insulating layer is arranged on the second surface of the flexible substrate and covers the first conductive layer, the second conductive layer on the second surface of the flexible substrate layer and a third conductive layer, the first opening extends from the first surface of the flexible substrate to the second surface and exposes one of the first conductive layer, and the second opening extends from the first surface of the flexible substrate One surface extends toward the second surface and exposes one of the third conductive layers.
- the middle section of the flexible conductive soft board has a corrugated structure.
- each of the second conductive layers is electrically connected to a first conductive layer and a third conductive layer, and each of the second conductive layers is integrated with a connected first conductive layer and a third conductive layer molding structure.
- the stimulating segment of the flexible conductive soft board is also provided with a direction indicating mark.
- a stimulating electrode the stimulating electrode includes any one of the above-mentioned flexible conductive soft plates, the stimulating section and the connecting section of the flexible conductive soft plate are respectively processed into a cylindrical structure, and the middle section of the flexible conductive soft plate is A structure formed by rolling a flexible conductive soft board processed into a cylindrical structure, a spiral structure or a wave shape, and the first opening and the second opening of the insulating layer face the outer surface of the flexible conductive soft board .
- the stimulating electrode further includes a lining tube, and the lining tube is arranged in the stimulating section, the middle section and the connecting section of the flexible conductive soft plate.
- the stimulating electrode further includes a first support tube and/or a second support tube, and the first support tube is arranged in the lining tube close to the stimulating section to increase the strength of the stimulating section of the stimulating electrode. Rigidity, the second support tube is arranged in the lining tube close to the connecting section to increase the rigidity of the connecting section of the stimulating electrode.
- the first support tube protrudes from an end of the lining tube close to the stimulation section, and the protruding part of the first support tube has a rounded end surface.
- the first support pipe is bonded and fixed to the inner liner pipe
- the second support pipe is bonded and fixed to the inner liner pipe
- the stimulating electrode further includes an outer casing, the outer casing is arranged outside the stimulating section, the middle section and the connecting section of the flexible conductive soft board and is close to the flexible conductive soft board, and the outer casing corresponds to the
- the first opening of the insulating layer is provided with a third opening
- the outer sleeve is provided with a fourth opening corresponding to the second opening of the insulating layer.
- the stimulating electrode further includes an outer sleeve, and the outer sleeve is only disposed outside the middle section of the flexible conductive soft plate and close to the flexible conductive soft plate.
- the stimulating electrode further includes a locking ring, and the locking ring is fixedly sheathed on the outer sleeve corresponding to the middle section and adjacent to the connecting section of the stimulating electrode.
- a method for manufacturing a flexible conductive soft board the flexible conductive soft board is divided into a stimulating section, a connecting section, and an intermediate section between the stimulating section and the connecting section along the length direction, comprising the following steps: forming a plurality of Patterns of a first conductive layer, a plurality of second conductive layers, and a plurality of third conductive layers; forming a plurality of first conductive layers, a plurality of second conductive layers, and a plurality of third conductive layers on the flexible substrate, so The first conductive layer is arranged on the flexible substrate and located in the stimulation section, the second conductive layer is arranged on the flexible substrate and located in the middle section, and the third conductive layer is arranged on the flexible substrate.
- each of the second conductive layers is electrically connected to at least one first conductive layer and at least one third conductive layer; an insulating layer is formed on the flexible substrate, and the insulating layer is arranged on On the flexible substrate and covering the first conductive layer, the second conductive layer and the third conductive layer, a plurality of first openings are arranged on the part of the insulating layer located at the stimulation segment, through which one of the first One opening exposes one of the first conductive layers, and a plurality of second openings are arranged in the part of the insulating layer located at the connecting section, and one of the third conductive layers is exposed through one of the second openings.
- the method for forming patterns of a plurality of first conductive layers, a plurality of second conductive layers and a plurality of third conductive layers on a flexible substrate comprises: forming a dry film on the surface of the flexible substrate; The dry film on the flexible base is subjected to exposure and development treatment, and patterns of multiple first conductive layers, multiple second conductive layers and multiple third conductive layers are formed on the flexible base.
- the method for forming a plurality of first conductive layers, a plurality of second conductive layers and a plurality of third conductive layers on a flexible substrate comprises: performing magnetron sputtering or vacuum evaporation on the surface of the flexible substrate, A plurality of first metal layers are formed on the patterns of the plurality of first conductive layers of the flexible base, a plurality of second metal layers are formed on the patterns of the plurality of second conductive layers, and a plurality of second metal layers are formed on the patterns of the plurality of third conductive layers.
- the manufacturing method of the flexible conductive soft board further includes: forming a first conductor in each of the first openings, and forming a second conductor in each of the second openings.
- the manufacturing method of the flexible conductive soft board further includes: forming a plurality of stimulation contacts and a plurality of connection contacts on the insulating layer, and the plurality of stimulation contacts are located on the stimulation points of the flexible conductive soft board. segments and distributed at intervals, the plurality of connecting contacts are located at the connecting segment of the flexible conductive soft board and distributed at intervals, each stimulating contact is respectively connected to at least one first conductor, and each connecting contact is respectively connected to at least one first conductor Two conductors.
- the flexible substrate has opposite first and second surfaces, and a plurality of first conductive layers, a plurality of second conductive layers and a plurality of first conductive layers are formed on the first surface and the second surface of the flexible substrate.
- the method for forming an insulating layer on the flexible substrate includes: forming a first insulating layer on the first surface of the flexible substrate, forming a second insulating layer on the second surface of the flexible substrate, and The first insulating layer covers the first conductive layer, the second conductive layer and the third conductive layer on the first surface of the flexible substrate, and the second insulating layer covers the first conductive layer on the second surface of the flexible substrate.
- the first opening extends from the first surface of the flexible substrate to the second surface and exposes one of the first conductive layer
- the second opening extends from the first surface of the flexible substrate to the second surface
- the first surface of the flexible substrate extends toward the second surface and exposes a third conductive layer.
- the manufacturing method of the flexible conductive soft board further includes, before forming patterns of a plurality of first conductive layers, a plurality of second conductive layers, and a plurality of third conductive layers on the flexible substrate, the flexible substrate is The surface is roughened.
- a method for making a stimulating electrode includes any one of the above-mentioned flexible conductive soft plates, the stimulating section and the connecting section of the flexible conductive soft plate are respectively made into a cylindrical structure, and the flexible conductive soft plate
- the middle section of the insulating layer is made into a cylindrical structure, a spiral structure or a structure formed after the corrugated flexible conductive soft board is rolled, and the first opening and the second opening of the insulating layer face the flexible conductive soft board of the outer surface.
- the stimulating section and the connecting section of the flexible conductive soft board are made into a cylindrical structure respectively, and the middle section of the flexible conductive soft board is made into a cylindrical structure, a spiral structure or a wave-shaped flexible
- the stimulating electrode further includes an outer sleeve, the outer sleeve is provided with a third opening and a fourth opening, and the method for manufacturing the stimulating electrode further includes: before taking out the mandrel inside the lining tube , inserting the rounded flexible conductive soft plate into the outer sleeve, so that the third opening of the outer sleeve corresponds to the first opening of the insulating layer, and the fourth opening of the outer sleeve corresponds to the The second opening of the insulating layer.
- the stimulating electrode further includes an outer casing
- the manufacturing method of the stimulating electrode further includes: before taking out the mandrel inside the lining tube, inserting a rounded flexible conductive soft plate into the outer casing, Such that the outer sleeve is only located outside the middle section of the flexible conductive soft board.
- the flexible conductive soft board also includes a plurality of stimulating contacts and a plurality of connecting contacts located on the insulating layer, and the plurality of stimulating contacts are located in the stimulating section of the flexible conductive soft board and distributed at intervals , the plurality of connection contacts are located at the connection section of the flexible conductive soft board and distributed at intervals, each of the first openings is provided with a first conductor, and each of the second openings is provided with A second electrical conductor, each stimulating contact is connected to at least one first electrical conductor, and each connecting contact is respectively connected to at least one second electrical conductor; the manufacturing method of the stimulating electrode further includes: in at least one step, thickening the plurality of stimulation contacts and/or the plurality of connection contacts, filling the gaps between the plurality of stimulation contacts with insulating material, and/or filling the gaps between the plurality of connection contacts with insulation Material.
- the manufacturing method of the stimulating electrode further includes: in at least one step, forming a plurality of first conductive protection layers and a plurality of second conductive protection layers on the insulating layer, each of the first conductive protection layers Each layer covers a stimulating contact, and each of said second conductive protective layers covers a connecting contact.
- the manufacturing method of the stimulating electrode further includes: in at least one step, forming an insulating film on the first conductive protection layer and/or the second conductive protection layer.
- the manufacturing method of the stimulating electrode further includes: in at least one step, fixing a locking ring on the outer casing corresponding to the middle section and adjacent to the connecting section of the stimulating electrode.
- the stimulating electrode further includes a first support tube and/or a second support tube
- the manufacturing method of the stimulating electrode further includes: in at least one step, inserting the first support tube close to the stimulating section and/or, in at least one step, inserting the second support tube into the lining tube close to the connection section to increase the rigidity of the stimulating segment of the stimulating electrode; Rigidity of the connecting section of the stimulation electrode.
- the first support tube protrudes from an end of the lining tube close to the stimulating section
- the method for manufacturing the stimulating electrode further includes: in at least one step, extending the protruding part of the first support tube Some are made with rounded ends.
- the technical effects of the present application at least include:
- each second conductive layer is electrically connected to at least one first conductive layer and at least one third conductive layer
- the first conductive layer to the third conductive layer are integrated on the flexible substrate, and when the flexible conductive soft board is made into a stimulating electrode, since there is no need to route wires in the micro-diameter of the stimulating electrode, more electrodes can be placed on the stimulating electrode Conductive layers and contacts, more abundant and flexible wiring arrangements, and a wide range of applications.
- Fig. 1 is a schematic structural diagram of a flexible conductive soft board provided by an embodiment of the present application
- Fig. 2A is a schematic diagram of a circuit structure of a flexible conductive soft board provided by an embodiment of the present application
- Fig. 2B is a schematic diagram of the local structure of the adjacent stimulation section of the flexible conductive soft board in Fig. 2A;
- Fig. 2C is a schematic diagram of the local structure of the adjacent connection section of the flexible conductive soft board in Fig. 2A;
- Fig. 3 is a sectional view at A-A place among Fig. 2B;
- Fig. 4 is the sectional view of B-B place in Fig. 2C;
- Fig. 5 is a schematic structural view of a stimulating electrode provided in the embodiment of the present application when the outer sleeve is omitted;
- Fig. 6 is the sectional view of C-C place among Fig. 5;
- Fig. 7 is the sectional view of D-D place among Fig. 5;
- Fig. 8A is a schematic diagram of the local structure of a stimulating electrode adjacent to the stimulating section provided by the embodiment of the present application;
- Fig. 8B is a schematic diagram of the structure of the stimulating electrode in Fig. 8A when the outer sleeve is omitted;
- Fig. 9 is a partial cross-sectional view of the stimulating electrode of Fig. 8A;
- Fig. 10 is a schematic diagram of a partial structure of adjacent connection sections of a stimulating electrode provided in an embodiment of the present application.
- Fig. 11 is a partial cross-sectional view of the stimulating electrode of Fig. 10;
- Fig. 12 is a schematic flow diagram of a method for manufacturing a flexible conductive soft board provided in an embodiment of the present application.
- FIG. 13 is a schematic flow chart of forming a conductive layer pattern provided by an embodiment of the present application.
- Fig. 14 is a schematic flow chart of forming a conductive layer provided by an embodiment of the present application.
- Fig. 15 is a schematic flowchart of a method for manufacturing a stimulating electrode provided in an embodiment of the present application.
- Fig. 16 is a schematic structural view of a rounded flexible conductive soft board adjacent to the stimulation section provided by the embodiment of the present application;
- Fig. 17 is a schematic flowchart of another method for manufacturing a stimulating electrode provided in an embodiment of the present application.
- 18A to 18D are schematic diagrams of the sub-steps of rolling a flexible conductive soft board provided by the embodiment of the present application.
- Fig. 19 is a schematic flowchart of another method for manufacturing a stimulating electrode provided in the embodiment of the present application.
- Fig. 20 is a schematic structural view of a rolling device provided in an embodiment of the present application.
- Fig. 21 is a schematic structural view of a rolling device provided in the embodiment of the present application when the lower pressing head is omitted;
- FIG. 22 is a schematic diagram of an enlarged structure at S in FIG. 21 .
- flexible conductive soft board 10a, stimulating section; 10b, middle section; 10c, connecting section; 11, flexible substrate; 12, first conductive layer; 12a, first opening; 121, first conductor ; 13, the second conductive layer; 14, the third conductive layer; 14a, the second opening; 141, the second conductor; 15, stimulating contacts; 16, connecting contacts; 1st insulating layer; 19, second insulating layer; 20, lining pipe; 21, locking ring; 22, first supporting pipe; 23, second supporting pipe; 24, outer casing; 30, base; 31, first semicircle Groove; 32, mandrel; 40, lower pressure head; 50, first lifting assembly; 51, first bracket; 511, first lifting guide rail; 52, first lifting drive mechanism; 521, first connector; 522, 53, the second bracket; 531, the first fixing member; 532, the second fixing member; 533, the first side wall; 534, the second side wall; 535, the third side wall; 536, the bottom Wall; 537, second lifting guide rail; 54, adjustment assembly
- the embodiment of the present application provides a flexible conductive soft board 10, the flexible conductive soft board 10 is divided into a stimulating section 10a, a connecting section 10c along the length direction, and a section located between the stimulating section 10a and the connecting section 10c.
- the middle section 10b between them before being made into a stimulating electrode, the flexible conductive soft board 10 can be a planarized structure, and when it is made into a stimulating electrode, the flexible conductive soft board 10 can be rounded, wherein the stimulating section 10a and the connecting section 10c are respectively processed into a cylindrical structure, and the middle section 10b is processed into a cylindrical structure, a spiral structure or a structure formed by rolling a wave-shaped flexible conductive soft plate.
- the flexible conductive soft board 10 includes: a flexible substrate 11, a plurality of conductive layers and insulating layers, and may also include a plurality of first conductors 121, a plurality of second conductors 141, a plurality of stimulating contacts 15, a plurality of connection Contact points 16 , a plurality of first conductive protection layers (not shown in the figure), a plurality of second conductive protection layers (not shown in the figure) and direction indicating marks 17 .
- a plurality of conductive layers are buried inside the flexible conductive soft board 10 and extend along the length direction of the flexible conductive soft board 10.
- the plurality of conductive layers may include a plurality of first conductive layers 12, a plurality of second conductive layers 13, and a plurality of third conductive layers.
- Conductive layer 14 may include a plurality of first conductive layers 12, a plurality of second conductive layers 13, and a plurality of third conductive layers.
- the total length of the flexible conductive soft board 10 can be 300mm, 400mm, 500mm or 600mm
- the width of the stimulating section 10a and the connecting section 10c can be equal
- the width of the stimulating section 10a and the connecting section 10c can be All are 3mm, 3.2mm, 3.444mm, 3.6mm or 4mm.
- the length of the stimulating section 10a can be 10mm, 12.05mm or 20mm
- the length of the middle section 10b can be 300mm, 361.5mm or 400mm
- the length of the connecting section 10c can be 20mm, 23.2mm or 30mm.
- the thickness of the flexible substrate 11 may be 20 ⁇ m, 25 ⁇ m or 30 ⁇ m, wherein the flexible substrate 11 may be made of polymer materials such as polyimide and polyethylene terephthalate.
- the middle section 10b of the flexible conductive soft board 10 may have a corrugated structure. After the corrugated intermediate section 10b is rounded, when inserted into the inner liner 20, the intermediate section 10b can evenly cover the inner liner 20 and has elasticity, and the helical intermediate section 10b also has elasticity.
- the middle section 10b of the flexible conductive soft board 10 has the same width everywhere along the wave extension direction, and the width can be 1.6mm, 1.8mm or 2mm.
- the width of the middle section 10 b of the flexible conductive soft board 10 along the direction perpendicular to the length of the flexible conductive soft board 10 may be 4.5 mm, 4.8 mm, 5.079 mm or 5.2 mm.
- the first conductive layer 12 is arranged on the flexible substrate 11 and located at the stimulation segment 10a, the first conductive layer 12 is used to electrically connect the stimulation contacts on the flexible conductive soft board 10 15, the second conductive layer 13 is arranged on the flexible substrate 11 and located in the middle section 10b, the third conductive layer 14 is arranged on the flexible substrate 11 and located in the connecting section 10c, the third The conductive layer 14 is used to electrically connect the connection contacts 16 on the flexible conductive soft board 10 .
- the first conductive layer 12 , the second conductive layer 13 and the third conductive layer 14 extend along the length direction of the flexible conductive soft board 10 respectively.
- Each of the second conductive layers 13 is electrically connected to at least one first conductive layer 12 and at least one third conductive layer 14, so that a connection contact 16 can be electrically connected through the first conductive layer 12 to the third conductive layer 14.
- Connect one stimulating contact 15 or electrically connect multiple stimulating contacts 15 at the same time, or a plurality of connecting contacts 16 may be electrically connected to one stimulating contact 15 or simultaneously electrically connect through the first conductive layer 12 to the third conductive layer 14 Sexually connect a plurality of stimulation contacts 15.
- the plurality of conductive layers may be distributed on at least two layers of the flexible conductive soft board 10 with different thicknesses, at least two conductive layers At least a part of them overlaps in the thickness direction of the flexible conductive soft board 10, so that the number of conductive layers can be increased while the width of the flexible substrate 11 remains unchanged.
- a plurality of first conductive layers 12 may be located in the same layer or different layers
- a plurality of second conductive layers 13 may be located in the same layer or different layers
- a plurality of third conductive layers 13 may be located in the same layer or in different layers.
- 14 can be located in the same layer or different layers.
- each of the second conductive layers 13 can be electrically connected to a first conductive layer 12 and a third conductive layer 14, and each of the second conductive layers 13 is connected to a first conductive layer 12 and a third conductive layer 14 are integrally formed.
- a connection contact 16 can be electrically connected to a stimulation contact 15 through a first conductive layer 12, a second conductive layer 13 and a third conductive layer 14, and the integrally formed structure can pass through the thickness of the flexible substrate 11.
- the second conductive layer 13 and its connected first conductive layer 12 and third conductive layer 14 are arranged on the same layer. The above arrangement can simplify the manufacturing process and reduce the difficulty of manufacturing.
- the thickness of the first conductive layer 12 may be equal to the thickness of the second conductive layer 13 and the third conductive layer 14 , and the thickness may be 0.01 mm, 0.02 mm or 0.03 mm.
- the insulating layer is arranged on the flexible substrate 11 and covers the first conductive layer 12, the second conductive layer 13 and the third conductive layer 14, and the part of the insulating layer located at the stimulation segment 10a is provided with multiple A first opening 12a, the first opening 12a is, for example, a blind hole, a first conductive layer 12 is exposed through a first opening 12a, and a first opening 12a is used to realize the first
- the electrical connection between the conductive layer 12 and a stimulating contact 15 on the flexible conductive soft board 10, the part of the insulating layer located at the connecting section 10c is provided with a plurality of second openings 14a, the second openings 14a are for example It is a blind hole, and one of the third conductive layers 14 is exposed through one of the second openings 14a, and a connection between the third conductive layer 14 and the flexible conductive soft board 10 is realized through one of the second openings 14a.
- parylene or other silicon-based materials can be used for the insulating layer.
- each second conductive layer 13 is electrically connected to at least one first conductive layer 12 and At least one third conductive layer 14, the first conductive layer 12 to the third conductive layer 14 are integrally arranged on the flexible substrate 11, when the flexible conductive soft board 10 is made into a stimulating electrode, since it does not need to be in the micro diameter of the stimulating electrode Routing, more conductive layers and contacts can be set on the stimulating electrodes, the wiring arrangement is more abundant and flexible, and the scope of application is wide.
- the flexible conductive soft board 10 may further include a plurality of first conductors 121 and a plurality of second conductors 141, and each of the first openings 12a is provided with a first conductor 121 , the first conductive body 121 can realize the electrical connection between the first conductive layer 12 and a stimulating contact 15 on the flexible conductive soft board 10, and a second conductive body 141 is arranged in each second opening 14a, The second conductor 141 can realize the electrical connection between the third conductive layer 14 and a connecting contact 16 on the flexible conductive soft board 10 .
- the flexible conductive soft board 10 may also include a plurality of stimulation contacts 15 and a plurality of connection contacts 16 on the insulating layer, the plurality of stimulation contacts 15 are located on the flexible conductive soft board.
- the outer surface of the stimulation section 10a of the soft board 10 is distributed at intervals, the stimulation contacts 15 can be used to apply electrical stimulation, and the plurality of connection contacts 16 are located on the outer surface of the connection section 10c of the flexible conductive soft board 10 and are spaced apart distribution, the connecting contact 16 can establish an electrical connection between the stimulating contact 15 and the stimulator (not shown), and the connecting contact 16 can be electrically connected to the stimulator (not shown) through a cable, for example, every Each stimulating contact 15 is connected to at least one first conductor 121 respectively, and each connecting contact 16 is respectively connected to at least one second conductor 141, so that the stimulating contact 15 passes through the first conductor 121, the first conductive layer 12 to The third conductive layer 14 and the second conductive body 141 establish an electrical connection with the stimulation contact 15 .
- the stimulating contact 15 can be one or more of circular, linear, dot-shaped or sheet-shaped, and the circular stimulating contact 15 can be located at the end of the stimulating segment 10a.
- the outer surface is distributed along the circumferential direction, and the linear stimulating contacts 15 can be distributed along the circumferential direction on the outer surface of the stimulating segment 10a or along the length direction of the flexible conductive soft board 10, and the point-shaped stimulating contacts 15 may be a dot-shaped structure, and the sheet-shaped stimulating contact 15 may be a circular sheet-shaped structure or an elliptical sheet-shaped structure.
- the plurality of stimulating contacts 15 can be divided into multiple groups along the length direction of the flexible conductive soft board 10, and each group of stimulating contacts 15 can be included on the outer surface of the stimulating segment 10a along the circumferential direction, etc. Three sheet-shaped stimulating contacts 15 are distributed at intervals.
- the plurality of stimulating contacts 15 may include two circular stimulating contacts 15 and a plurality of sheet-shaped stimulating contacts 15 located between the two circular stimulating contacts 15, so
- the plurality of sheet-shaped stimulating contacts 15 can be divided into multiple groups along the length direction of the flexible conductive soft board 10, and each group of stimulating contacts 15 can include the outer surface of the stimulating section 10a distributed at equal intervals in the circumferential direction.
- Three sheet-shaped stimulation contacts 15 are three sheet-shaped stimulation contacts 15 .
- the plurality of stimulating contacts 15 can be divided into three groups along the length direction of the flexible conductive soft board 10, and the flexible conductive soft board 10 can be made into a stimulating electrode by setting the pieced stimulating contacts 15 Finally, each group of stimulation contacts 15 can realize individual directional electrical stimulation, so that the electrical stimulation generated by it can be directed to a specific site/direction, thereby reducing excessive treatment.
- the plurality of stimulation contacts 15 may be distributed in a matrix, and the plurality of connection contacts 16 are distributed at intervals along the length direction of the flexible conductive soft board 10, each The connection contacts 16 extend along a direction perpendicular to the length of the flexible conductive soft board 10 , and the connection contacts 16 may be ring-shaped.
- the number of stimulating contacts 15 and connecting contacts 16 can be 12.
- the stimulating contacts 15 can be arranged in 4 rows along the length direction of the flexible conductive soft board 10 , and can be arranged in 3 rows along the width direction of the flexible conductive soft board 10 .
- connection contacts 16 can be 6, and one connection contact 16 can be electrically connected to two stimulation contacts 15 at the same time.
- the ring-shaped connecting contact 16 may have a width of 0.8 mm, 1 mm or 1.5 mm.
- the length of the sheet-shaped stimulating contact 15 can be 1.2mm, 1.5mm or 1.8mm, and the width of the stimulating contact 15 can be 0.7mm, 0.9mm or 1.2mm.
- the gap between two adjacent connection contacts 16 along the length direction of the flexible conductive soft board 10 may be 0.3mm, 0.5mm or 0.8mm.
- the gap between two adjacent stimulation contacts 15 in the same row along the length direction of the flexible conductive soft board 10 can be 0.5mm, 1mm or 1.5mm.
- the thickness of the stimulation contacts 15 and the connection contacts 16 may be equal, and the thicknesses may be 0.03mm, 0.05mm or 0.08mm.
- the flexible conductive soft board 10 may also include a plurality of first conductive protection layers and a plurality of second conductive protection layers on the insulating layer, each of the first conductive protection layers covers a Stimulating contacts 15, each of said second conductive protective layers covers a connecting contact 16.
- the stimulation contact 15 and the connection contact 16 can avoid direct contact between the human body and human tissue, thereby improving safety.
- the material of the first conductive protective layer and the second conductive protective layer may be platinum, and the first conductive protective layer and the second conductive protective layer made of platinum have high compatibility and safety with human tissue.
- the thicknesses of the first conductive protection layer and the second conductive protection layer may both be 1 ⁇ m, 5 ⁇ m or 10 ⁇ m.
- the flexible conductive soft board 10 can be made as a stimulating electrode implanted in the human body, and the stimulating contact 15 can be prevented from being exposed by setting a first conductive protective layer covering the stimulating contact 15 and a second conductive protective layer covering the connecting contact 16. Inside the human body, it is relatively safe.
- the flexible substrate 11 has a first surface and a second surface opposite, the first surface and the second surface of the flexible substrate 11 can be provided with a plurality of first A conductive layer 12 , multiple second conductive layers 13 and multiple third conductive layers 14 .
- the insulating layer may include a first insulating layer 18 and a second insulating layer 19, the first insulating layer 18 is disposed on the first surface of the flexible substrate 11 and covers the first surface of the flexible substrate 11.
- the first conductive layer 12, the second conductive layer 13 and the third conductive layer 14, the second insulating layer 19 is arranged on the second surface of the flexible base 11 and covers the second surface of the flexible base 11
- the first conductive layer 12, the second conductive layer 13 and the third conductive layer 14, the first opening 12a extends from the first surface of the flexible substrate 11 to the second surface and exposes one of the first conductive layer 12
- the second opening 14 a extends from the first surface of the flexible substrate 11 to the second surface and exposes one of the third conductive layers 14 .
- the first surface of the flexible substrate 11 can be provided with 6 first conductive layers 12, 6 second conductive layers 13 and 6 third conductive layers 14, and the second surface of the flexible substrate 11 can be Six first conductive layers 12 , six second conductive layers 13 and six third conductive layers 14 are provided.
- each stimulating contact 15 can be electrically connected to the first conductive layer 12 by connecting the stimulating contact 15 with a first conductor 121;
- the two conductors 141 are connected to realize the electrical connection between the connection contact 16 and the third conductive layer 14 .
- the stimulating section 10a of the flexible conductive soft board 10 may also be provided with a direction indicating mark 17 .
- the length of the direction indicator mark 17 can be 2mm, 3mm or 5mm.
- the direction indicator mark 17 helps the doctor determine the placement position and rotation direction of the stimulating electrode.
- the embodiment of the present application also provides a stimulating electrode
- the stimulating electrode includes any flexible conductive soft board 10 mentioned above
- the stimulating electrode may also include an inner lining tube 20, an outer tube 24, The locking ring 21 and the first support tube 22 and/or the second support tube 23 .
- the stimulating section 10a and the connecting section 10c of the flexible conductive soft plate 10 are respectively processed into a cylindrical structure, and the middle section 10b of the flexible conductive soft plate 10 is processed into a cylindrical structure, a spiral structure or a corrugated structure.
- the first opening 12a and the second opening 14a of the insulating layer face the outer surface of the flexible conductive soft board 10 .
- Stimulating electrodes can usually be used to implant a certain area in the brain to electrically stimulate the patient.
- the number of stimulating contacts 15 will be preset as much as possible, such as 8 contacts , 12 contacts or 24 contacts, for which it is necessary to preset the number of the first conductive layer 12 , the second conductive layer 13 and the third conductive layer 14 corresponding to each stimulating contact 15 .
- this application uses a flexible conductive soft board 10 as the stimulation electrode
- a fragmented stimulation contact mode is designed, and the stimulation contacts 15 are divided into multiple groups, and each group of stimulation contacts 15 can realize individual directional electrical stimulation, so that the electrical stimulation generated by it can be aimed at specific parts /direction for electrical stimulation, thereby reducing excessive treatment;
- the middle section 10b of the flexible conductive soft board 10 is designed as a wave-shaped structure, based on the compact structural characteristics of the flexible conductive soft board 10, An arrangement of 12 connection lines corresponding to 12 stimulation contacts (3x4 matrix) is realized.
- the total length of the stimulating electrodes may be 300mm, 400mm, 500mm or 600mm, and the outer diameter of the stimulating electrodes may be 1.05mm, 1.25mm or 1.5mm.
- the outer diameter of the stimulating electrode may be 1.25mm ⁇ 0.02mm, and the cylindricity of the stimulating electrode may be 0.01mm.
- the inner liner 20 can be disposed in the stimulating section 10 a , the middle section 10 b and the connecting section 10 c of the flexible conductive soft board 10 .
- the inner liner 20 can be made of a material that is not sensitive to thermal deformation, such as polyurethane.
- the outer diameter of the liner 20 may be 1.1 mm, and the inner diameter may be 0.9 mm.
- the first support tube 22 can be arranged in the lining tube 20 close to the stimulation section 10a to increase the rigidity of the stimulation section 10a of the stimulation electrode, and the second support tube 23 It can be arranged in the inner liner 20 close to the connection section 10c to increase the rigidity of the connection section 10c of the stimulating electrode.
- the first support tube 22 can be made of polypropylene, and the second support tube 23 can be made of stainless steel.
- the first support tube 22 and the inner liner tube 20 can be bonded and fixed, and the second support tube 23 and the inner liner tube 20 can be bonded and fixed.
- the stimulating section 10a and the connecting section 10c are under relatively high pressure, and the rigidity of the stimulating section 10a and the connecting section 10c of the stimulating electrode is increased through the first support tube 22 and the second supporting tube 23, so as to improve implantation.
- the operating efficiency is convenient for doctors to complete the implantation operation.
- the inside of the first support tube 22 can be filled and shaped with structural glue, wherein the structural glue can be UV glue or epoxy resin.
- the type of structural glue is, for example, MED2000.
- the first support tube 22 can protrude from the end of the lining tube 20 close to the stimulation section 10a, and the protruding part of the first support tube 22 has a rounded end surface, such as a hemispherical convex head .
- the outer diameter of the first support tube 22 may be 0.9 mm, and the inner diameter may be 0.52 mm; the outer diameter of the second support tube 23 may be 0.9 mm, and the inner diameter may be 0.8 mm.
- the outer sleeve 24 can be arranged outside the stimulating segment 10a, the middle segment 10b and the connecting segment 10c of the flexible conductive soft board 10 and close to the flexible conductive soft board 10, the outer sleeve 24 A third opening may be provided corresponding to the first opening 12a of the insulating layer, and a fourth opening may be provided on the outer sleeve 24 corresponding to the second opening 14a of the insulating layer.
- the third opening of the outer sleeve 24 can be used to set the stimulating contact 15
- the fourth opening of the outer sleeve 24 can be used to set the connecting contact 16 .
- the outer sleeve 24 can be made of polyurethane, the outer diameter of the outer sleeve 24 can be 1.25mm, and the inner diameter can be 1.17mm.
- the flexible conductive soft board 10 can be separated from human tissue, reducing possible adverse effects of body fluids on the performance of the flexible conductive soft board 10 and reducing adverse effects of the flexible conductive soft board 10 on human tissue.
- the outer sleeve 24 may only be disposed outside the middle section 10 b of the flexible conductive soft board 10 and close to the flexible conductive soft board 10 .
- the stimulating segment 10a and the connecting segment 10c of the flexible conductive soft board 10 not covered by the outer sleeve 24 after the stimulating contact 15 and the connecting contact 16 are made, the stimulating contact 15 and the connecting contact 16 can be connected.
- Insulating material or other protective materials are filled between them, so that the outer surface of the stimulating section 10a and the connecting section 10c of the flexible conductive soft board 10 is flush with the outer surface of the outer sleeve 24, so that the stimulating electrode is an integral structure, and the outer surface of the stimulating electrode It is smooth and has no protrusions, which can reduce the damage to human tissue during implantation.
- the locking ring 21 can be fixedly sleeved on the outer sleeve 24 corresponding to the middle section 10b and adjacent to the connection section 10c of the stimulating electrode, and the length of the locking ring 21 can be is 2.5mm, and the distance between the locking ring 21 and the end surface of the connecting section 10c is, for example, 23.2mm.
- the locking ring 21 can be a metal ring, and the locking ring 21 can be provided with a PTFE (polydimethylsiloxane) coating, and the binding force between the locking ring 21 and the stimulating electrode preferably meets 14N pulling without loosening.
- connection section 10c of the stimulating electrode When electrically connecting a stimulator (not shown) through a cable, the connection section 10c of the stimulating electrode needs to be fixedly connected to one end of the cable.
- the connecting section 10c of the stimulating electrode By setting the locking ring 21, the connecting section 10c of the stimulating electrode is inserted into the cable. After being inserted into the connecting piece at one end, the locking ring 21 can be abutted by the fastener, so that the connecting section 10c of the stimulating electrode is fixedly connected with one end of the cable.
- the embodiment of the present application also provides a method for manufacturing a flexible conductive soft board 10, the flexible conductive soft board 10 is divided into a stimulating section 10a, a connecting section 10c along the length direction, and a stimulation section 10a, a connecting section 10c In the middle section 10b between, the manufacturing method of the flexible conductive soft board 10 includes steps S11-S13.
- Step S11 forming patterns of a plurality of first conductive layers 12 , a plurality of second conductive layers 13 and a plurality of third conductive layers 14 on the flexible substrate 11 .
- the step S11 may include: step S111 to step S112.
- Step S111 forming a dry film on the surface of the flexible substrate 11 .
- the method of forming the dry film on the surface of the flexible substrate 11 may be hot rolling, and the temperature of the hot rolling may be 110°C.
- Step S112 Exposing and developing the dry film on the flexible substrate 11 by using a mask, forming a plurality of first conductive layers 12, a plurality of second conductive layers 13 and a plurality of second conductive layers on the flexible substrate 11.
- the pattern of three conductive layers 14 is
- the dry film can be a polymeric resin that reacts to ultraviolet rays. After being irradiated by ultraviolet rays, the dry film can undergo a polymerization reaction to form a stable substance attached to the flexible substrate 11, thereby achieving the function of blocking electroplating and etching.
- the mask plate can be a film sheet. Due to the use of the mask plate, the part with the image on the mask plate cannot transmit ultraviolet rays. Therefore, the part of the dry film that is not irradiated by ultraviolet rays will not be able to produce polymerization.
- the developer can be used to remove the part of the dry film that has not been polymerized, and the lines that need to be preserved will be revealed. Therefore, the circuit pattern produced by this step has the characteristics of thinness, straightness and flatness.
- the developer solution can be a weak base, such as sodium carbonate or sodium bicarbonate solution.
- Step S12 forming a plurality of first conductive layers 12, a plurality of second conductive layers 13, and a plurality of third conductive layers 14 on the flexible substrate 11, the first conductive layers 12 are disposed on the flexible substrate 11 And located in the stimulation section 10a, the second conductive layer 13 is arranged on the flexible substrate 11 and located in the middle section 10b, the third conductive layer 14 is arranged on the flexible substrate 11 and located in the In the connection section 10c, each second conductive layer 13 is electrically connected to at least one first conductive layer 12 and at least one third conductive layer 14 .
- the step S12 may include: step S121 to step S123.
- Step S121 performing magnetron sputtering or vacuum evaporation on the surface of the flexible substrate 11, forming a plurality of first metal layers on the patterns of the plurality of first conductive layers 12 of the flexible substrate 11, A plurality of second metal layers are formed on the pattern of the second conductive layer 13 , and a plurality of third metal layers are formed on the pattern of the plurality of third conductive layers 14 .
- the method for performing magnetron sputtering or vacuum evaporation on the surface of the flexible substrate 11 may include: sequentially performing ultrasonic cleaning, hot air drying and surface plasma treatment on the dry film on the surface of the flexible substrate 11; Placed in a sputtering fixture or an evaporation fixture for magnetron sputtering or vacuum evaporation. After magnetron sputtering and vacuum evaporation are completed, the thicknesses of the first metal layer, the second metal layer and the third metal layer can all be 200 nm, 600 nm or 1 ⁇ m.
- Step S122 removing the dry film.
- the method for removing the dry film may include: washing off the dry film with a sodium hydroxide solution; rinsing the surface of the flexible substrate 11 with water.
- Step S123 Using electroplating to thicken the plurality of first metal layers, the plurality of second metal layers and the plurality of third metal layers to obtain a plurality of first conductive layers 12, a plurality of second conductive layers 13 and a plurality of a third conductive layer 14. Since there is no metal layer at the position where the dry film is removed, a conductive layer cannot be formed at the position where the dry film is removed during electroplating.
- the method for thickening the plurality of first metal layers, the plurality of second metal layers and the plurality of third metal layers by means of electroplating may include: cleaning the surface of the flexible substrate 11 with an alkaline cleaning agent; The flexible substrate 11 is placed in electroplating gold solution for electroplating; water rinsing; drying.
- the electric current size that adopts during electroplating can be 2mA.
- the thickened first metal layer forms the first conductive layer 12
- the thickened second metal layer forms the second conductive layer 13
- the thickened third metal layer forms the third conductive layer 14, and the first conductive layer 12.
- the thicknesses of the second conductive layer 13 and the third conductive layer 14 may both be 0.1 ⁇ m, 10 ⁇ m, 50 ⁇ m or 100 ⁇ m.
- Step S13 forming an insulating layer on the flexible substrate 11, the insulating layer is arranged on the flexible substrate 11 and covers the first conductive layer 12, the second conductive layer 13 and the third conductive layer 14, in the A plurality of first openings 12a are arranged on the part of the insulating layer located at the stimulating segment 10a, and one of the first conductive layers 12 is exposed through one of the first openings 12a, and the connecting layer located at the connecting portion of the insulating layer Part of the segment 10c is provided with a plurality of second openings 14a, and one third conductive layer 14 is exposed through one of the second openings 14a.
- the flexible substrate 11 has opposite first surface and second surface, and these treatment steps of hot rolling forming dry film, exposure, development, magnetron sputtering or vacuum evaporation, removal of dry film and electroplating can be respectively on the flexible substrate 11
- the first surface and the second surface are finished.
- the manufacturing method of the flexible conductive soft board 10 may further include: forming a first conductor 121 in each of the first openings 12a, and forming a first conductor 121 in each of the second openings 14a A second conductor 141 is formed. It should be noted that the formation of the first conductor 121 and the second conductor 141 can be carried out after the flexible conductive soft board 10 is rolled up when making the stimulation electrode, and the formation of the first conductor 121 and the second conductor 141 can be carried out by 3D Surface sputtering complete.
- the manufacturing method of the flexible conductive soft board 10 may further include: forming a plurality of stimulation contacts 15 and a plurality of connection contacts 16 on the insulating layer, the plurality of stimulation contacts 15 are located at The stimulation section 10a of the flexible conductive soft board 10 is distributed at intervals, and the plurality of connecting contacts 16 are located at the connecting section 10c of the flexible conductive soft board 10 and distributed at intervals, and each stimulating contact 15 is respectively connected to at least one first A conductor 121 , and each connection contact 16 is respectively connected to at least one second conductor 141 .
- the stimulation contact 15 and the connection contact 16 can be completed by sputtering on a 3D curved surface, and the formation of the first conductor 121 and the second conductor 141 can be performed in the same step as the formation of the stimulation contact 15 and the connection contact 16.
- the surfaces of the stimulation contacts 15 and the connection contacts 16 are flush with the outer surface of the insulating layer.
- the flexible substrate 11 has a first surface and a second surface opposite to each other, and a plurality of first conductive layers 12, a plurality of second conductive layers 12 are formed on the first surface and the second surface of the flexible substrate 11.
- conductive layer 13 and a plurality of third conductive layers 14 are formed on the first surface and the second surface of the flexible substrate 11.
- the step S13 may include: forming a first insulating layer 18 on the first surface of the flexible substrate 11, forming a second insulating layer 19 on the second surface of the flexible substrate 11, the first insulating layer 18 Covering the first conductive layer 12, the second conductive layer 13 and the third conductive layer 14 on the first surface of the flexible substrate 11, the second insulating layer 19 covers the first conductive layer on the second surface of the flexible substrate 11.
- a conductive layer 12, a second conductive layer 13 and a third conductive layer 14, the first opening 12a extends from the first surface of the flexible substrate 11 to the second surface and exposes one of the first conductive layer 12,
- the second opening 14 a extends from the first surface of the flexible substrate 11 to the second surface and exposes one of the third conductive layers 14 .
- the first insulating layer 18 is formed on the first surface of the flexible substrate 11, and the method for forming the second insulating layer 19 on the second surface of the flexible substrate 11 may include: using a vacuum vapor deposition process or coating process, forming a first insulating layer 18 on the first surface of the flexible substrate 11 , and forming a second insulating layer 19 on the second surface of the flexible substrate 11 .
- the manufacturing method of the flexible conductive soft board 10 may further include, before step S11, roughening the surface of the flexible substrate 11, and the roughening treatment can improve the electrical conductivity of the flexible substrate 11. layer bonding.
- the method for roughening the surface of the flexible substrate 11 may include any of the following: surface plasma treatment; or, pressing copper plates with copper buds on the first surface and the second surface of the flexible substrate 11 respectively. two surfaces, so that the first surface and the second surface of the flexible substrate 11 respectively form pits in the shape of copper buds.
- the tooth width of the copper bud can be 2 ⁇ m.
- the embodiment of the present application also provides a method for manufacturing a stimulating electrode, the stimulating electrode includes any one of the above-mentioned flexible conductive soft plates 10 , and the manufacturing method for the stimulating electrode includes step S20.
- Step S20 making the stimulation section 10a and the connecting section 10c of the flexible conductive soft board 10 into cylindrical structures respectively, and making the middle section 10b of the flexible conductive soft board 10 into cylindrical structures, spiral structures or
- the corrugated flexible conductive soft board 10 is a structure formed after being rolled, and the first opening 12 a and the second opening 14 a of the insulating layer face the outer surface of the flexible conductive soft board 10 .
- the partial structure of the flexible conductive soft board 10 is shown in FIG. 16 .
- the stimulating electrode may further include a lining tube 20, and the step S20 may include steps S201-S203.
- Step S201 Place the planarized flexible conductive soft board 10 on the base 30 of the rolling device. Wherein, the first surface of the flexible conductive soft board 10 is attached to the upper surface of the base 30 .
- Step S202 Use the inner liner 20 with the mandrel 32 inserted inside to press a part of the flexible conductive soft board 10 into the first semicircular groove 31 on the upper surface of the base 30, and place the front end surface with the second
- the lower pressing head 40 of the semicircular groove is aligned with the inner liner 20, and the circular groove formed by the docking of the second semicircular groove and the first semicircular groove 31 matches the shape of the flexible conductive soft board 10 after being rolled up, Press the unpressed part of the flexible conductive soft board 10 into the second semicircular groove, so that the stimulating section 10a and the connecting section 10c of the flexible conductive soft board 10 are respectively made into a cylindrical structure,
- the middle section 10b of the flexible conductive soft board 10 is made into a cylindrical structure, a spiral structure or a structure formed by rolling the flexible conductive soft board 10 into a circle, and the inner liner 20 is placed on the flexible conductive soft board 10.
- Step S203 Take out the mandrel 32 inside the lining pipe 20 .
- the step S20 may include steps S301 to S303.
- Step S301 Place the flattened flexible conductive soft board 10 on the first semicircular groove 31 extending along the first direction on the upper surface of the base 30 of the rolling device, and the first semicircular groove 31 is along the direction perpendicular to the first direction
- the cross-sectional shape is semicircular.
- Step S302 Press a part of the flexible conductive soft board 10 into the first semicircular groove 31 with the mandrel 32, the mandrel 32 is arranged above the first semicircular groove 31 of the base and extends along the first direction.
- Step S303 Use the lower pressing head 40 to press and attach the rest of the flexible conductive soft board 10 to the mandrel 32, and the lower surface of the lower pressing head 40 is provided with a second semicircular groove extending along the first direction , the cross-sectional shape of the second semicircular groove perpendicular to the first direction is semicircular, and after the upper surface of the base 30 and the lower surface of the lower pressing head 40 approach, the first semicircular groove 31 and the second semicircular groove The circular hole extending along the first direction formed by the groove matches the shape of the flexible conductive soft board 10 after being rolled.
- the step S302 may include: sleeve the inner liner 20 on the mandrel 32, and use the mandrel 32 and the inner liner 20 to press a part of the flexible conductive soft board 10 into the first semicircle In the slot 31 , the outer diameter of the lining pipe 20 matches the inner diameter of the flexible conductive soft plate 10 after being rolled.
- the rolling device includes a base 30 , a mandrel 32 and a lower pressing head 40 , and may also include a first lifting assembly 50 and a second lifting drive mechanism 60 .
- the upper surface of the base 30 is provided with a first semicircular groove 31 extending along a first direction, and the cross section of the first semicircular groove 31 is semicircular in shape perpendicular to the first direction.
- the mandrel 32 is disposed above the first semicircular groove 31 of the base 30 and extends along the first direction, and the mandrel 32 is used to press a part of the flattened flexible conductive soft board 10 into the first semicircular groove within 31.
- the material of the mandrel 32 can be tungsten.
- the lower surface of the lower pressing head 40 is provided with a second semicircular groove extending along the first direction.
- the cross-sectional shape of the second semicircular groove is semicircular along the direction perpendicular to the first direction.
- the lower pressing head 40 is used for Press and attach the rest of the flexible conductive soft board 10 to the mandrel 32.
- the first semicircular groove 31 and the second semicircular groove 31 The circular hole extending along the first direction formed by the groove matches the shape of the flexible conductive soft board 10 after being rolled.
- the mandrel 32 is used to press a part of the flattened flexible conductive soft board 10 into the first semicircular groove 31, and then the rest of the flexible conductive soft board 10 is pressed and attached to the mandrel 32 by the lower pressing head 40.
- the rolling of the flexible conductive soft board 10 is realized, the operation is simple, the rolling efficiency is high, and the needs of practical applications can be met.
- the first lifting assembly 50 may include a first support 51 , a first lifting drive mechanism 52 and a second support 53 , and may also include an adjustment assembly 54 .
- the first bracket 51 can be disposed on the base 30 .
- the first lift driving mechanism 52 can be arranged on the first support 51 , and the first lift drive mechanism 52 can drive the second support 53 to rise and fall.
- the first lifting guide rail 511 may be provided on the first support 51, the second support 53 may be liftably connected to the first lifting guide rail 511, and the first lifting drive mechanism 52 may include a first connecting member 521 and The first lifting screw, the first connecting member 521 is connected to the second bracket 53 , the first lifting screw is connected to the first connecting member 521 to drive the first connecting member 521 to lift.
- the first bracket 51 may be provided with two first lifting guide rails 511 .
- the second bracket 53 can be provided with a first fixing piece 531 and a second fixing piece 532, and the first fixing piece 531 and the second fixing piece 532 are used to respectively fix the two ends of the mandrel 32.
- the second bracket 53 drives the mandrel 32 up and down through the first fixing member 531 and the second fixing member 532 .
- the mandrel 32 can move relative to the base 30 ; the base 30 can move relative to the mandrel 32 ; or, the mandrel 32 and the base 30 can move toward each other.
- the positions of the base 30 and/or the mandrel 32 can be flexibly adjusted.
- the adjustment assembly 54 can be arranged on the second bracket 53, and the adjustment assembly 54 can be connected to the first fixing member 531 to adjust the first fixing member 531 and the second fixing member. The distance between 532.
- the second bracket 53 may include a first side wall 533, a second side wall 534, a third side wall 535 and a bottom wall 536, and the second side wall 534 and the third side wall 535 are opposite to each other.
- the second fixing member 532 may be arranged on the second side wall 534, the bottom wall 536 is connected to the third side wall 535, and the adjustment assembly 54 may include an adjustment handle 541 and a sliding member 542,
- the sliding member 542 is slidably disposed on the bottom wall 536 along the first direction
- the first fixing member 531 is disposed on the sliding member 542
- the adjusting handle 541 is mounted on the third side wall 535
- the adjusting handle 541 is connected to the sliding member 542 to adjust the distance between the first fixing member 531 and the second fixing member 532 .
- the second lift driving mechanism 60 may be disposed on the second bracket 53 , and the second lift driving mechanism 60 is used to drive the lower pressing head 40 to rise and fall.
- the second support 53 may be provided with a second lifting guide rail 537
- the lower pressing head 40 is liftably connected to the second lifting guide rail 537
- the second lifting drive mechanism 60 includes a second lifting guide rail 537.
- Two connecting parts 61 and a second lifting screw the second connecting part 61 is connected to the lower pressing head 40, and the second lifting screw is connected to the second connecting part 61 to drive the second connecting part 61 lift.
- two second lifting guide rails 537 may be provided on the second bracket 53 .
- the lower pressing head 40 can move relative to the base 30; the base 30 can move relative to the lower pressing head 40; or, the lower pressing head 40 and the base 30 can move toward each other .
- the positions of the base 30 and/or the pressing head 40 can be flexibly adjusted.
- the manufacturing method of the stimulating electrode may further include: before step S202 or step S302, coating an adhesive on the outer surface of the lining tube 20, and/or, coating the mandrel
- the outer surface of the 32 is coated with a lubricant, and the mandrel 32 can be conveniently and smoothly taken out by coating the lubricant.
- the manufacturing method of the stimulating electrode may further include: before step S202 or step S302, coating an adhesive on the second surface of the flexible conductive soft board 10 .
- the adhesive By coating the adhesive, the inner liner 20 and the flexible conductive soft board 10 can be firmly bonded.
- the adhesive can be UV glue, glue of model MED6360 or MG2502.
- Lubricant can adopt petroleum jelly. The glue cannot overflow the width range of the flexible conductive soft board 10 during the rolling process.
- the manufacturing method of the stimulating electrode may further include: before step S203 or after step S303, heating the flexible conductive soft board 10. After heating to 100° C., it can be kept warm for 10 minutes, so as to shape the round flexible conductive soft board 10 .
- the stimulating electrode may also include an outer sleeve 24, and the outer sleeve 24 may be provided with a third opening and a fourth opening, and the method for making the stimulating electrode may further include:
- step S203 insert the rounded flexible conductive soft board 10 into the outer casing 24, so that the third opening of the outer casing 24 corresponds to the first opening 12a of the insulating layer, and the outer casing
- the fourth opening of the tube 24 corresponds to the second opening 14a of the insulating layer.
- the stimulating electrode can also include an outer sleeve 24, and the method for making the stimulating electrode can also include:
- step S203 or after step S303 insert the rounded flexible conductive soft board 10 into the outer sleeve 24 so that the outer sleeve 24 is only located outside the middle section 10 b of the flexible conductive soft board 10 .
- the manufacturing method of the stimulating electrode may further include: before step S203 or after step S303, after inserting the flexible conductive soft board 10 into the outer casing 24, using a heat shrinkable tube to complete the The outer sleeve 24 is heat-shrunk, and the heat-shrinkable tube is taken out. After heat shrinking, the outer diameter of the outer sleeve 24 may be 1.25mm. Through heat shrinkage, the outer sleeve 24 , the flexible conductive soft board 10 and the inner liner 20 form an integrated structure.
- the flexible conductive soft board 10 may also include a plurality of stimulation contacts 15 and a plurality of connection contacts 16 on the insulating layer, the plurality of stimulation contacts 15 are located on the flexible conductive soft board.
- the stimulation section 10a of the soft board 10 is distributed at intervals
- the plurality of connection contacts 16 are located at the connection section 10c of the flexible conductive soft board 10 and distributed at intervals
- each of the first openings 12a is provided with a first Conductors 121
- each second opening 14a is provided with a second conductor 141
- each stimulating contact 15 is respectively connected to at least one first conductor 121
- each connecting contact 16 is respectively connected to at least one first conductor 141.
- Two conductors 141 Two conductors 141.
- the manufacturing method of the stimulating electrode may also include: in at least one step, thickening the plurality of stimulating contacts 15 and/or the plurality of connecting contacts 16, and filling the gaps between the plurality of stimulating contacts 15 Insulating material, and/or filling insulating material in the gaps between multiple connecting contacts 16 , after filling, the insulating material, stimulating contacts 15 , connecting contacts 16 are flush with the outer surface of the outer sleeve 24 .
- PDMS polydimethylsiloxane
- the insulating material is filled in the gaps between the plurality of stimulation contacts 15, and/or, the way of filling the insulating material in the gaps between the plurality of connection contacts 16 may be: 3D printing filling; Alternatively, the outer surface of the rounded flexible conductive soft board 10 is covered with insulating material, and laser cutting is used to expose the stimulation contacts 15 and/or the connection contacts 16 .
- the manufacturing method of the stimulating electrode may further include: after filling the insulating material, covering the stimulating electrode with a heat-shrinkable tube as a whole, and performing heat-shrinking again.
- the manufacturing method of the stimulating electrode further includes: in at least one step, forming a plurality of first conductive protection layers and a plurality of second conductive protection layers on the insulating layer, each of the first conductive protection layers A conductive protective layer covers a stimulation contact 15 and each of said second conductive protective layers covers a connection contact 16 .
- the manufacturing method of the stimulating electrode may further include: in at least one step, forming an insulating film on the first conductive protection layer and/or the second conductive protection layer.
- the manufacturing method of the stimulating electrode may further include: in at least one step, fixedly sleeve the locking ring 21 on the outer sleeve 24 corresponding to the middle section 10b and adjacent to the stimulating electrode The connection section 10c.
- the locking ring 21 can be deformed by compressing the locking ring 21 with pliers, so that the locking ring 21 is closely combined with the outer tube 24 .
- the length of the locking ring 21 may be 2.5mm
- the outer diameter of the locking ring 21 may be 1.25mm ⁇ 0.02
- the distance between the locking ring 21 and the end surface of the connecting section 10c is, for example, 23.2mm.
- the stimulating electrode may also include a first support tube 22 and/or a second support tube 23, and the method for manufacturing the stimulating electrode may further include:
- the second support tube 23 is inserted into the lining tube 20 close to the connection section 10c to increase the rigidity of the connection section 10c of the stimulation electrode.
- glue is applied to the inner wall of the lining tube 20 of the stimulating electrode.
- the first support tube 22 can protrude from an end of the lining tube 20 close to the stimulation section 10a, and the method for making the stimulation electrode can further include: in at least one step, the The protruding part of the first support tube 22 is made into a smooth end surface.
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Abstract
Description
本申请涉及刺激电极技术领域,尤其涉及柔性导电软板及其制作方法、刺激电极及其制作方法。The present application relates to the technical field of stimulating electrodes, in particular to a flexible conductive soft board and a manufacturing method thereof, a stimulating electrode and a manufacturing method thereof.
刺激电极用于植入人体,对病患施加电刺激。现有技术中,一种刺激电极采用分段式环状刺激环,在对病人进行电刺激时,刺激信号会360度向周围发送刺激信号,不能精准找到需要刺激的神经核团部位,有可能造成无病症部位接受到不必要的电刺激,导致与治疗无关的脑部位的过量治疗,进一步有可能造成不可预测的其他症状,如行动变迟缓,说话变得不顺畅,吞咽功能退化等。Stimulation electrodes are implanted in the human body to provide electrical stimulation to the patient. In the prior art, a stimulating electrode adopts a segmented annular stimulating ring. When the patient is electrically stimulated, the stimulating signal will be sent around 360 degrees, and the nerve nuclei that need to be stimulated cannot be accurately found, which may cause unnecessary stimulation. Unnecessary electrical stimulation to the diseased area leads to excessive treatment of brain areas not related to treatment, which may further cause other unpredictable symptoms, such as sluggishness of movement, unsmooth speech, and degeneration of swallowing function.
现有的另外一种刺激电极包括刺激端、连接端以及位于刺激端和连接端之间的中间导通线路部分,其中刺激端和连接端设置有环状分段式的触点,中间导通线路部分设置有螺旋状金属导丝,刺激端的触点跟中间导通线路部分的金属导丝通过焊接的方式连接起来,连接端的触点跟中间导通线路部分的金属导丝通过焊接的方式连接起来。Another existing stimulating electrode includes a stimulating end, a connecting end, and an intermediate conduction line part between the stimulating end and the connecting end, wherein the stimulating end and the connecting end are provided with ring-shaped segmented contacts, and the intermediate conduction The line part is provided with a helical metal guide wire, the contact at the stimulation end is connected to the metal guide wire in the middle conduction line by welding, and the contact at the connection end is connected to the metal guide wire in the middle conduction line by welding stand up.
上述刺激电极的触点与金属导丝的连接方式制作成本比较高,制作工艺比较复杂,并且当需要设置更多的刺激触点时,此时需要设置更多的用于导通连接的金属导丝,上述方式受限于刺激电极的微细管径及金属导丝的尺寸要求,很难或不能实现更多的刺激触点的布置(比如18个刺激触点,24个刺激触点),限制了医生对病症部位的甄别及更多刺激触点部位的理论研究及治疗的灵活性。The manufacturing cost of the connection method between the contacts of the stimulating electrodes and the metal guide wire is relatively high, and the manufacturing process is relatively complicated, and when more stimulating contacts need to be provided, more metal guide wires for conducting connection need to be provided at this time. Wire, the above-mentioned method is limited by the micro-diameter of the stimulating electrode and the size requirements of the metal guide wire, it is difficult or impossible to realize the arrangement of more stimulating contacts (such as 18 stimulating contacts, 24 stimulating contacts), limiting It improves the doctor's identification of disease sites and more theoretical research on stimulating contact sites and the flexibility of treatment.
发明内容Contents of the invention
本申请的目的在于提供一种柔性导电软板及其制作方法、刺激电极及其制作方法,解决现有刺激电极的管径尺寸对触点数量的限制的问题,简化刺激端的触点和连接端的触点之间的连接方式,充分利用柔性导电软板的自身结构,利用柔性导电软板制作刺激电极时,线路排布方式较为丰富和灵活,适用范围广。The purpose of this application is to provide a flexible conductive soft board and its manufacturing method, a stimulating electrode and its manufacturing method, to solve the problem that the diameter of the existing stimulating electrode limits the number of contacts, and to simplify the contacts of the stimulating end and the connection of the connecting end. The connection between the contacts makes full use of the structure of the flexible conductive soft board. When the flexible conductive soft board is used to make the stimulating electrodes, the wiring arrangement is rich and flexible, and the scope of application is wide.
本申请的目的采用以下技术方案实现:The purpose of this application adopts following technical scheme to realize:
一种柔性导电软板,所述柔性导电软板沿长度方向划分为刺激段、连接段以及位于刺激段、连接段之间的中间段,所述柔性导电软板包括:柔性基底;多个 第一导电层、多个第二导电层和多个第三导电层,所述第一导电层设置在所述柔性基底上并位于所述刺激段,所述第二导电层设置在所述柔性基底上并位于所述中间段,所述第三导电层设置在所述柔性基底上并位于所述连接段,每个所述第二导电层电性连接至少一个第一导电层和至少一个第三导电层;绝缘层,所述绝缘层设置在所述柔性基底上并覆盖所述第一导电层、第二导电层和第三导电层,所述绝缘层的位于所述刺激段的部分设置有多个第一开孔,通过一个所述第一开孔露出一个所述第一导电层,所述绝缘层的位于所述连接段的部分设置有多个第二开孔,通过一个所述第二开孔露出一个所述第三导电层。A flexible conductive soft board, the flexible conductive soft board is divided into a stimulating section, a connecting section and an intermediate section between the stimulating section and the connecting section along the length direction, the flexible conductive soft board includes: a flexible base; a plurality of first A conductive layer, a plurality of second conductive layers and a plurality of third conductive layers, the first conductive layer is arranged on the flexible base and located on the stimulation segment, and the second conductive layer is arranged on the flexible base and located on the middle section, the third conductive layer is arranged on the flexible substrate and located on the connecting section, each of the second conductive layers is electrically connected to at least one first conductive layer and at least one third conductive layer Conductive layer; insulating layer, the insulating layer is arranged on the flexible base and covers the first conductive layer, the second conductive layer and the third conductive layer, the part of the insulating layer located in the stimulation section is provided with A plurality of first openings, one of the first conductive layers is exposed through one of the first openings, and a plurality of second openings are provided on the part of the insulating layer located in the connecting section, and one of the first conductive layers is exposed through one of the first openings. The two openings expose one of the third conductive layers.
优选地,所述柔性导电软板还包括多个第一导电体和多个第二导电体,每个所述第一开孔中设置有一个第一导电体,每个所述第二开孔中设置有一个第二导电体。Preferably, the flexible conductive soft board further includes a plurality of first conductors and a plurality of second conductors, each of the first openings is provided with a first conductor, and each of the second openings There is a second conductor in it.
优选地,所述柔性导电软板还包括位于所述绝缘层上的多个刺激触点和多个连接触点,所述多个刺激触点位于所述柔性导电软板的刺激段并间隔分布,所述多个连接触点位于所述柔性导电软板的连接段并间隔分布,每个刺激触点分别连接至少一个第一导电体,每个连接触点分别连接至少一个第二导电体。Preferably, the flexible conductive soft board also includes a plurality of stimulating contacts and a plurality of connecting contacts located on the insulating layer, and the plurality of stimulating contacts are located in the stimulating section of the flexible conductive soft board and distributed at intervals The plurality of connection contacts are located at the connection section of the flexible conductive soft board and distributed at intervals, each stimulation contact is connected to at least one first conductor, and each connection contact is connected to at least one second conductor.
优选地,所述多个刺激触点呈矩阵方式分布,所述多个连接触点沿所述柔性导电软板长度方向间隔分布,每个所述连接触点沿垂直于所述柔性导电软板长度方向延伸。Preferably, the plurality of stimulation contacts are distributed in a matrix, the plurality of connection contacts are distributed at intervals along the length direction of the flexible conductive soft board, and each of the connection contacts is arranged along a direction perpendicular to the flexible conductive soft board. Extended lengthwise.
优选地,所述柔性导电软板还包括位于所述绝缘层上的多个第一导电防护层和多个第二导电防护层,每个所述第一导电防护层覆盖一个刺激触点,每个所述第二导电防护层覆盖一个连接触点。Preferably, the flexible conductive soft board further includes a plurality of first conductive protective layers and a plurality of second conductive protective layers on the insulating layer, each of the first conductive protective layers covers a stimulating contact, and each The second conductive protective layer covers a connection contact.
优选地,所述柔性基底具有相对的第一表面和第二表面,所述柔性基底的第一表面和第二表面均设置有多个第一导电层、多个第二导电层和多个第三导电层;所述绝缘层包括第一绝缘层和第二绝缘层,所述第一绝缘层设置在所述柔性基底的第一表面上并覆盖所述柔性基底的第一表面上的第一导电层、第二导电层和第三导电层,所述第二绝缘层设置在所述柔性基底的第二表面上并覆盖所述柔性基底的第二表面上的第一导电层、第二导电层和第三导电层,所述第一开孔从所述柔性基底的第一表面向第二表面延伸并露出一个所述第一导电层,所述第二开孔从所述柔性基底的第一表面向第二表面延伸并露出一个所述第三导电层。Preferably, the flexible substrate has opposite first and second surfaces, and the first and second surfaces of the flexible substrate are each provided with a plurality of first conductive layers, a plurality of second conductive layers and a plurality of first conductive layers. Three conductive layers; the insulating layer includes a first insulating layer and a second insulating layer, the first insulating layer is arranged on the first surface of the flexible substrate and covers the first insulating layer on the first surface of the flexible substrate a conductive layer, a second conductive layer and a third conductive layer, the second insulating layer is arranged on the second surface of the flexible substrate and covers the first conductive layer, the second conductive layer on the second surface of the flexible substrate layer and a third conductive layer, the first opening extends from the first surface of the flexible substrate to the second surface and exposes one of the first conductive layer, and the second opening extends from the first surface of the flexible substrate One surface extends toward the second surface and exposes one of the third conductive layers.
优选地,所述柔性导电软板的中间段为波浪形结构。Preferably, the middle section of the flexible conductive soft board has a corrugated structure.
优选地,每个所述第二导电层电性连接一个第一导电层和一个第三导电层,每个所述第二导电层与连接的一个第一导电层和一个第三导电层为一体成型结构。Preferably, each of the second conductive layers is electrically connected to a first conductive layer and a third conductive layer, and each of the second conductive layers is integrated with a connected first conductive layer and a third conductive layer molding structure.
优选地,所述柔性导电软板的刺激段上还设置有方向指示标记。Preferably, the stimulating segment of the flexible conductive soft board is also provided with a direction indicating mark.
一种刺激电极,所述刺激电极包括上述任意一项柔性导电软板,所述柔性导电软板的刺激段和连接段分别被加工成圆筒状结构,所述柔性导电软板的中间段被加工成圆筒状结构、螺旋状结构或波浪形的柔性导电软板经卷圆后形成的结构,所述绝缘层的第一开孔和第二开孔朝向所述柔性导电软板的外表面。A stimulating electrode, the stimulating electrode includes any one of the above-mentioned flexible conductive soft plates, the stimulating section and the connecting section of the flexible conductive soft plate are respectively processed into a cylindrical structure, and the middle section of the flexible conductive soft plate is A structure formed by rolling a flexible conductive soft board processed into a cylindrical structure, a spiral structure or a wave shape, and the first opening and the second opening of the insulating layer face the outer surface of the flexible conductive soft board .
优选地,所述刺激电极还包括内衬管,所述内衬管设置在所述柔性导电软板的刺激段、中间段和连接段内。Preferably, the stimulating electrode further includes a lining tube, and the lining tube is arranged in the stimulating section, the middle section and the connecting section of the flexible conductive soft plate.
优选地,所述刺激电极还包括第一支撑管和/或第二支撑管,所述第一支撑管设置在靠近所述刺激段的所述内衬管内以增加所述刺激电极的刺激段的刚性,所述第二支撑管设置在靠近所述连接段的所述内衬管内以增加所述刺激电极的连接段的刚性。Preferably, the stimulating electrode further includes a first support tube and/or a second support tube, and the first support tube is arranged in the lining tube close to the stimulating section to increase the strength of the stimulating section of the stimulating electrode. Rigidity, the second support tube is arranged in the lining tube close to the connecting section to increase the rigidity of the connecting section of the stimulating electrode.
优选地,所述第一支撑管从所述内衬管的靠近刺激段的一端伸出,所述第一支撑管的伸出部分具有圆滑端面。Preferably, the first support tube protrudes from an end of the lining tube close to the stimulation section, and the protruding part of the first support tube has a rounded end surface.
优选地,所述第一支撑管与所述内衬管粘结固定,所述第二支撑管与所述内衬管粘结固定。Preferably, the first support pipe is bonded and fixed to the inner liner pipe, and the second support pipe is bonded and fixed to the inner liner pipe.
优选地,所述刺激电极还包括外套管,所述外套管设置在所述柔性导电软板的刺激段、中间段和连接段外并贴近所述柔性导电软板,所述外套管上对应所述绝缘层的第一开孔处设置有第三开孔,所述外套管上对应所述绝缘层的第二开孔处设置有第四开孔。Preferably, the stimulating electrode further includes an outer casing, the outer casing is arranged outside the stimulating section, the middle section and the connecting section of the flexible conductive soft board and is close to the flexible conductive soft board, and the outer casing corresponds to the The first opening of the insulating layer is provided with a third opening, and the outer sleeve is provided with a fourth opening corresponding to the second opening of the insulating layer.
优选地,所述刺激电极还包括外套管,所述外套管仅设置在所述柔性导电软板的中间段外并贴近所述柔性导电软板。Preferably, the stimulating electrode further includes an outer sleeve, and the outer sleeve is only disposed outside the middle section of the flexible conductive soft plate and close to the flexible conductive soft plate.
优选地,所述刺激电极还包括锁定环,所述锁定环固定套设在对应所述中间段的所述外套管上并邻近所述刺激电极的连接段。Preferably, the stimulating electrode further includes a locking ring, and the locking ring is fixedly sheathed on the outer sleeve corresponding to the middle section and adjacent to the connecting section of the stimulating electrode.
一种柔性导电软板的制作方法,所述柔性导电软板沿长度方向划分为刺激段、连接段以及位于刺激段、连接段之间的中间段,包括以下步骤:在柔性基底上形 成多个第一导电层、多个第二导电层和多个第三导电层的图案;在所述柔性基底上形成多个第一导电层、多个第二导电层和多个第三导电层,所述第一导电层设置在所述柔性基底上并位于所述刺激段,所述第二导电层设置在所述柔性基底上并位于所述中间段,所述第三导电层设置在所述柔性基底上并位于所述连接段,每个所述第二导电层电性连接至少一个第一导电层和至少一个第三导电层;在所述柔性基底上形成绝缘层,所述绝缘层设置在所述柔性基底上并覆盖所述第一导电层、第二导电层和第三导电层,在所述绝缘层的位于所述刺激段的部分设置多个第一开孔,通过一个所述第一开孔露出一个所述第一导电层,在所述绝缘层的位于所述连接段的部分设置多个第二开孔,通过一个所述第二开孔露出一个所述第三导电层。A method for manufacturing a flexible conductive soft board, the flexible conductive soft board is divided into a stimulating section, a connecting section, and an intermediate section between the stimulating section and the connecting section along the length direction, comprising the following steps: forming a plurality of Patterns of a first conductive layer, a plurality of second conductive layers, and a plurality of third conductive layers; forming a plurality of first conductive layers, a plurality of second conductive layers, and a plurality of third conductive layers on the flexible substrate, so The first conductive layer is arranged on the flexible substrate and located in the stimulation section, the second conductive layer is arranged on the flexible substrate and located in the middle section, and the third conductive layer is arranged on the flexible substrate. On the substrate and located in the connection section, each of the second conductive layers is electrically connected to at least one first conductive layer and at least one third conductive layer; an insulating layer is formed on the flexible substrate, and the insulating layer is arranged on On the flexible substrate and covering the first conductive layer, the second conductive layer and the third conductive layer, a plurality of first openings are arranged on the part of the insulating layer located at the stimulation segment, through which one of the first One opening exposes one of the first conductive layers, and a plurality of second openings are arranged in the part of the insulating layer located at the connecting section, and one of the third conductive layers is exposed through one of the second openings.
优选地,在柔性基底上形成多个第一导电层、多个第二导电层和多个第三导电层的图案的方法包括:在所述柔性基底的表面形成干膜;利用掩膜版对所述柔性基底上的干膜进行曝光、显影处理,在所述柔性基底上形成多个第一导电层、多个第二导电层和多个第三导电层的图案。Preferably, the method for forming patterns of a plurality of first conductive layers, a plurality of second conductive layers and a plurality of third conductive layers on a flexible substrate comprises: forming a dry film on the surface of the flexible substrate; The dry film on the flexible base is subjected to exposure and development treatment, and patterns of multiple first conductive layers, multiple second conductive layers and multiple third conductive layers are formed on the flexible base.
优选地,在柔性基底上形成多个第一导电层、多个第二导电层和多个第三导电层的方法包括:在所述柔性基底的表面进行磁控溅射或真空蒸镀,在所述柔性基底的多个第一导电层的图案上形成多个第一金属层,在多个第二导电层的图案上形成多个第二金属层,在多个第三导电层的图案上形成多个第三金属层;去除所述干膜;采用电镀的方式增厚所述多个第一金属层、多个第二金属层和多个第三金属层,得到多个第一导电层、多个第二导电层和多个第三导电层。Preferably, the method for forming a plurality of first conductive layers, a plurality of second conductive layers and a plurality of third conductive layers on a flexible substrate comprises: performing magnetron sputtering or vacuum evaporation on the surface of the flexible substrate, A plurality of first metal layers are formed on the patterns of the plurality of first conductive layers of the flexible base, a plurality of second metal layers are formed on the patterns of the plurality of second conductive layers, and a plurality of second metal layers are formed on the patterns of the plurality of third conductive layers. forming a plurality of third metal layers; removing the dry film; thickening the plurality of first metal layers, the plurality of second metal layers and the plurality of third metal layers by electroplating to obtain a plurality of first conductive layers , a plurality of second conductive layers and a plurality of third conductive layers.
优选地,所述柔性导电软板的制作方法还包括:在每个所述第一开孔中形成一个第一导电体,在每个所述第二开孔中形成一个第二导电体。Preferably, the manufacturing method of the flexible conductive soft board further includes: forming a first conductor in each of the first openings, and forming a second conductor in each of the second openings.
优选地,所述柔性导电软板的制作方法还包括:在所述绝缘层上形成多个刺激触点和多个连接触点,所述多个刺激触点位于所述柔性导电软板的刺激段并间隔分布,所述多个连接触点位于所述柔性导电软板的连接段并间隔分布,每个刺激触点分别连接至少一个第一导电体,每个连接触点分别连接至少一个第二导电体。Preferably, the manufacturing method of the flexible conductive soft board further includes: forming a plurality of stimulation contacts and a plurality of connection contacts on the insulating layer, and the plurality of stimulation contacts are located on the stimulation points of the flexible conductive soft board. segments and distributed at intervals, the plurality of connecting contacts are located at the connecting segment of the flexible conductive soft board and distributed at intervals, each stimulating contact is respectively connected to at least one first conductor, and each connecting contact is respectively connected to at least one first conductor Two conductors.
优选地,所述柔性基底具有相对的第一表面和第二表面,在所述柔性基底的第一表面和第二表面均形成多个第一导电层、多个第二导电层和多个第三导电层; 在所述柔性基底上形成绝缘层的方法包括:在所述柔性基底的第一表面上形成第一绝缘层,在所述柔性基底的第二表面上形成第二绝缘层,所述第一绝缘层覆盖所述柔性基底的第一表面上的第一导电层、第二导电层和第三导电层,所述第二绝缘层覆盖所述柔性基底的第二表面上的第一导电层、第二导电层和第三导电层,所述第一开孔从所述柔性基底的第一表面向第二表面延伸并露出一个所述第一导电层,所述第二开孔从所述柔性基底的第一表面向第二表面延伸并露出一个所述第三导电层。Preferably, the flexible substrate has opposite first and second surfaces, and a plurality of first conductive layers, a plurality of second conductive layers and a plurality of first conductive layers are formed on the first surface and the second surface of the flexible substrate. Three conductive layers; The method for forming an insulating layer on the flexible substrate includes: forming a first insulating layer on the first surface of the flexible substrate, forming a second insulating layer on the second surface of the flexible substrate, and The first insulating layer covers the first conductive layer, the second conductive layer and the third conductive layer on the first surface of the flexible substrate, and the second insulating layer covers the first conductive layer on the second surface of the flexible substrate. a conductive layer, a second conductive layer and a third conductive layer, the first opening extends from the first surface of the flexible substrate to the second surface and exposes one of the first conductive layer, and the second opening extends from the first surface of the flexible substrate to the second surface The first surface of the flexible substrate extends toward the second surface and exposes a third conductive layer.
优选地,所述柔性导电软板的制作方法还包括,在柔性基底上形成多个第一导电层、多个第二导电层和多个第三导电层的图案之前,对所述柔性基底的表面进行粗糙化处理。Preferably, the manufacturing method of the flexible conductive soft board further includes, before forming patterns of a plurality of first conductive layers, a plurality of second conductive layers, and a plurality of third conductive layers on the flexible substrate, the flexible substrate is The surface is roughened.
一种刺激电极的制作方法,所述刺激电极包括上述任意一项柔性导电软板,将所述柔性导电软板的刺激段和连接段分别制作成圆筒状结构,将所述柔性导电软板的中间段制作成圆筒状结构、螺旋状结构或波浪形的柔性导电软板经卷圆后形成的结构,所述绝缘层的第一开孔和第二开孔朝向所述柔性导电软板的外表面。A method for making a stimulating electrode, the stimulating electrode includes any one of the above-mentioned flexible conductive soft plates, the stimulating section and the connecting section of the flexible conductive soft plate are respectively made into a cylindrical structure, and the flexible conductive soft plate The middle section of the insulating layer is made into a cylindrical structure, a spiral structure or a structure formed after the corrugated flexible conductive soft board is rolled, and the first opening and the second opening of the insulating layer face the flexible conductive soft board of the outer surface.
优选地,所述刺激电极还包括内衬管,将所述柔性导电软板的刺激段和连接段分别制作成圆筒状结构,将所述柔性导电软板的中间段制作成圆筒状结构、螺旋状结构或波浪形的柔性导电软板经卷圆后形成的结构的方法包括:将平坦化的所述柔性导电软板放置在卷圆设备的底座上;利用内部插有芯棒的所述内衬管将所述柔性导电软板的一部分压入所述底座的上表面的第一半圆槽内,将前端面具有第二半圆槽的下压头对准所述内衬管,所述第二半圆槽与第一半圆槽对接形成的圆形槽与所述柔性导电软板卷圆后的形状相匹配,将所述柔性导电软板的未被压入的部分压入所述第二半圆槽内,以使所述柔性导电软板的刺激段和连接段分别制作成圆筒状结构,所述柔性导电软板的中间段制作成圆筒状结构、螺旋状结构或波浪形的柔性导电软板经卷圆后形成的结构,所述内衬管留置在所述柔性导电软板的刺激段、中间段和连接段内;取出所述内衬管内部的芯棒。Preferably, the stimulating electrode also includes a lining tube, the stimulating section and the connecting section of the flexible conductive soft plate are respectively made into a cylindrical structure, and the middle section of the flexible conductive soft plate is made into a cylindrical structure , spiral structure or corrugated flexible conductive soft plate formed by rolling the structure method comprises: placing the flattened flexible conductive soft plate on the base of the rolling equipment; The lining tube presses a part of the flexible conductive soft plate into the first semicircular groove on the upper surface of the base, aligns the lower pressing head with the second semicircular groove on the front end with the lining tube, and the The circular groove formed by the butt joint of the second semicircular groove and the first semicircular groove matches the shape of the flexible conductive soft board after being rolled, and the unpressed part of the flexible conductive soft board is pressed into the second semicircular groove. In the semi-circular groove, the stimulating section and the connecting section of the flexible conductive soft board are made into a cylindrical structure respectively, and the middle section of the flexible conductive soft board is made into a cylindrical structure, a spiral structure or a wave-shaped flexible The structure formed by rolling the conductive soft board, the inner liner is left in the stimulating section, the middle section and the connecting section of the flexible conductive soft board; the mandrel inside the inner liner is taken out.
优选地,所述刺激电极还包括外套管,所述外套管设置有第三开孔和第四开孔,所述刺激电极的制作方法还包括:在取出所述内衬管内部的芯棒之前,将卷圆后的柔性导电软板插入所述外套管内,以使所述外套管的第三开孔对应所述绝缘层的第一开孔,所述外套管的第四开孔对应所述绝缘层的第二开孔。Preferably, the stimulating electrode further includes an outer sleeve, the outer sleeve is provided with a third opening and a fourth opening, and the method for manufacturing the stimulating electrode further includes: before taking out the mandrel inside the lining tube , inserting the rounded flexible conductive soft plate into the outer sleeve, so that the third opening of the outer sleeve corresponds to the first opening of the insulating layer, and the fourth opening of the outer sleeve corresponds to the The second opening of the insulating layer.
优选地,所述刺激电极还包括外套管,所述刺激电极的制作方法还包括:在取出所述内衬管内部的芯棒之前,将卷圆后的柔性导电软板插入所述外套管内,以使所述外套管仅位于所述柔性导电软板的中间段外。Preferably, the stimulating electrode further includes an outer casing, and the manufacturing method of the stimulating electrode further includes: before taking out the mandrel inside the lining tube, inserting a rounded flexible conductive soft plate into the outer casing, Such that the outer sleeve is only located outside the middle section of the flexible conductive soft board.
优选地,所述柔性导电软板还包括位于所述绝缘层上的多个刺激触点和多个连接触点,所述多个刺激触点位于所述柔性导电软板的刺激段并间隔分布,所述多个连接触点位于所述柔性导电软板的连接段并间隔分布,每个所述第一开孔中设置有一个第一导电体,每个所述第二开孔中设置有一个第二导电体,每个刺激触点分别连接至少一个第一导电体,每个连接触点分别连接至少一个第二导电体;所述刺激电极的制作方法还包括:在至少一个步骤中,增厚所述多个刺激触点和/或多个连接触点,在多个刺激触点之间的间隙处填充绝缘材料,和/或,在多个连接触点之间的间隙处填充绝缘材料。Preferably, the flexible conductive soft board also includes a plurality of stimulating contacts and a plurality of connecting contacts located on the insulating layer, and the plurality of stimulating contacts are located in the stimulating section of the flexible conductive soft board and distributed at intervals , the plurality of connection contacts are located at the connection section of the flexible conductive soft board and distributed at intervals, each of the first openings is provided with a first conductor, and each of the second openings is provided with A second electrical conductor, each stimulating contact is connected to at least one first electrical conductor, and each connecting contact is respectively connected to at least one second electrical conductor; the manufacturing method of the stimulating electrode further includes: in at least one step, thickening the plurality of stimulation contacts and/or the plurality of connection contacts, filling the gaps between the plurality of stimulation contacts with insulating material, and/or filling the gaps between the plurality of connection contacts with insulation Material.
优选地,所述刺激电极的制作方法还包括:在至少一个步骤中,在所述绝缘层上形成多个第一导电防护层和多个第二导电防护层,每个所述第一导电防护层覆盖一个刺激触点,每个所述第二导电防护层覆盖一个连接触点。Preferably, the manufacturing method of the stimulating electrode further includes: in at least one step, forming a plurality of first conductive protection layers and a plurality of second conductive protection layers on the insulating layer, each of the first conductive protection layers Each layer covers a stimulating contact, and each of said second conductive protective layers covers a connecting contact.
优选地,所述刺激电极的制作方法还包括:在至少一个步骤中,在所述第一导电防护层和/或所述第二导电防护层上形成绝缘膜。Preferably, the manufacturing method of the stimulating electrode further includes: in at least one step, forming an insulating film on the first conductive protection layer and/or the second conductive protection layer.
优选地,所述刺激电极的制作方法还包括:在至少一个步骤中,将锁定环固定套设在对应所述中间段的所述外套管上并邻近所述刺激电极的连接段。Preferably, the manufacturing method of the stimulating electrode further includes: in at least one step, fixing a locking ring on the outer casing corresponding to the middle section and adjacent to the connecting section of the stimulating electrode.
优选地,所述刺激电极还包括第一支撑管和/或第二支撑管,所述刺激电极的制作方法还包括:在至少一个步骤中,将所述第一支撑管插入靠近所述刺激段的所述内衬管内以增加所述刺激电极的刺激段的刚性;和/或,在至少一个步骤中,将所述第二支撑管插入靠近所述连接段的所述内衬管内以增加所述刺激电极的连接段的刚性。Preferably, the stimulating electrode further includes a first support tube and/or a second support tube, and the manufacturing method of the stimulating electrode further includes: in at least one step, inserting the first support tube close to the stimulating section and/or, in at least one step, inserting the second support tube into the lining tube close to the connection section to increase the rigidity of the stimulating segment of the stimulating electrode; Rigidity of the connecting section of the stimulation electrode.
优选地,所述第一支撑管从所述内衬管的靠近刺激段的一端伸出,所述刺激电极的制作方法还包括:在至少一个步骤中,将所述第一支撑管的伸出部分制作成圆滑端面。Preferably, the first support tube protrudes from an end of the lining tube close to the stimulating section, and the method for manufacturing the stimulating electrode further includes: in at least one step, extending the protruding part of the first support tube Some are made with rounded ends.
与现有技术相比,本申请的技术效果至少包括:Compared with the prior art, the technical effects of the present application at least include:
通过在柔性基底上设置多个第一导电层、多个第二导电层和多个第三导电层,其中每个第二导电层电性连接至少一个第一导电层和至少一个第三导电层,将第 一导电层至第三导电层集成设置在柔性基底上,将柔性导电软板制作成刺激电极时,由于无需在刺激电极的微细管径内走线,刺激电极上可以设置更多的导电层和触点,线路排布方式更加丰富和灵活,适用范围广。By disposing a plurality of first conductive layers, a plurality of second conductive layers and a plurality of third conductive layers on a flexible substrate, wherein each second conductive layer is electrically connected to at least one first conductive layer and at least one third conductive layer , the first conductive layer to the third conductive layer are integrated on the flexible substrate, and when the flexible conductive soft board is made into a stimulating electrode, since there is no need to route wires in the micro-diameter of the stimulating electrode, more electrodes can be placed on the stimulating electrode Conductive layers and contacts, more abundant and flexible wiring arrangements, and a wide range of applications.
下面结合附图和实施例对本申请进一步说明。The application will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本申请实施例提供的一种柔性导电软板的结构示意图;Fig. 1 is a schematic structural diagram of a flexible conductive soft board provided by an embodiment of the present application;
图2A是本申请实施例提供的一种柔性导电软板的电路结构示意图;Fig. 2A is a schematic diagram of a circuit structure of a flexible conductive soft board provided by an embodiment of the present application;
图2B是图2A中柔性导电软板的邻近刺激段的局部结构示意图;Fig. 2B is a schematic diagram of the local structure of the adjacent stimulation section of the flexible conductive soft board in Fig. 2A;
图2C是图2A中柔性导电软板的邻近连接段的局部结构示意图;Fig. 2C is a schematic diagram of the local structure of the adjacent connection section of the flexible conductive soft board in Fig. 2A;
图3是图2B中A-A处的剖视图;Fig. 3 is a sectional view at A-A place among Fig. 2B;
图4是图2C中B-B处的剖视图;Fig. 4 is the sectional view of B-B place in Fig. 2C;
图5是本申请实施例提供的一种刺激电极省略外套管时的结构示意图;Fig. 5 is a schematic structural view of a stimulating electrode provided in the embodiment of the present application when the outer sleeve is omitted;
图6是图5中C-C处的剖视图;Fig. 6 is the sectional view of C-C place among Fig. 5;
图7是图5中D-D处的剖视图;Fig. 7 is the sectional view of D-D place among Fig. 5;
图8A是本申请实施例提供的一种刺激电极的邻近刺激段的局部结构示意图;Fig. 8A is a schematic diagram of the local structure of a stimulating electrode adjacent to the stimulating section provided by the embodiment of the present application;
图8B是图8A中的刺激电极省略外套管时的结构示意图;Fig. 8B is a schematic diagram of the structure of the stimulating electrode in Fig. 8A when the outer sleeve is omitted;
图9是图8A的刺激电极的局部剖面图;Fig. 9 is a partial cross-sectional view of the stimulating electrode of Fig. 8A;
图10是本申请实施例提供的一种刺激电极的邻近连接段的局部结构示意图;Fig. 10 is a schematic diagram of a partial structure of adjacent connection sections of a stimulating electrode provided in an embodiment of the present application;
图11是图10的刺激电极的局部剖面图;Fig. 11 is a partial cross-sectional view of the stimulating electrode of Fig. 10;
图12是本申请实施例提供的一种柔性导电软板的制作方法的流程示意图;Fig. 12 is a schematic flow diagram of a method for manufacturing a flexible conductive soft board provided in an embodiment of the present application;
图13是本申请实施例提供的一种形成导电层图案的流程示意图;FIG. 13 is a schematic flow chart of forming a conductive layer pattern provided by an embodiment of the present application;
图14是本申请实施例提供的一种形成导电层的流程示意图;Fig. 14 is a schematic flow chart of forming a conductive layer provided by an embodiment of the present application;
图15是本申请实施例提供的一种刺激电极的制作方法的流程示意图;Fig. 15 is a schematic flowchart of a method for manufacturing a stimulating electrode provided in an embodiment of the present application;
图16是本申请实施例提供的一种卷圆后的柔性导电软板邻近刺激段的结构示意图;Fig. 16 is a schematic structural view of a rounded flexible conductive soft board adjacent to the stimulation section provided by the embodiment of the present application;
图17是本申请实施例提供的另一种刺激电极的制作方法的流程示意图;Fig. 17 is a schematic flowchart of another method for manufacturing a stimulating electrode provided in an embodiment of the present application;
图18A至图18D是本申请实施例提供的一种对柔性导电软板进行卷圆的分步骤的原理示意图;18A to 18D are schematic diagrams of the sub-steps of rolling a flexible conductive soft board provided by the embodiment of the present application;
图19是本申请实施例提供的再一种刺激电极的制作方法的流程示意图;Fig. 19 is a schematic flowchart of another method for manufacturing a stimulating electrode provided in the embodiment of the present application;
图20是本申请实施例提供的一种卷圆设备的结构示意图;Fig. 20 is a schematic structural view of a rolling device provided in an embodiment of the present application;
图21是本申请实施例提供的一种卷圆设备省略下压头时的结构示意图;Fig. 21 is a schematic structural view of a rolling device provided in the embodiment of the present application when the lower pressing head is omitted;
图22是图21中S处的放大结构示意图。FIG. 22 is a schematic diagram of an enlarged structure at S in FIG. 21 .
图中:10、柔性导电软板;10a、刺激段;10b、中间段;10c、连接段;11、柔性基底;12、第一导电层;12a、第一开孔;121、第一导电体;13、第二导电层;14、第三导电层;14a、第二开孔;141、第二导电体;15、刺激触点;16、连接触点;17、方向指示标记;18、第一绝缘层;19、第二绝缘层;20、内衬管;21、锁定环;22、第一支撑管;23、第二支撑管;24、外套管;30、底座;31、第一半圆槽;32、芯棒;40、下压头;50、第一升降组件;51、第一支架;511、第一升降导轨;52、第一升降驱动机构;521、第一连接件;522、第一升降丝杠;53、第二支架;531、第一固定件;532、第二固定件;533、第一侧壁;534、第二侧壁;535、第三侧壁;536、底壁;537、第二升降导轨;54、调节组件;541、调节手柄;542、滑动件;60、第二升降驱动机构;61、第二连接件;62、第二升降丝杠。In the figure: 10, flexible conductive soft board; 10a, stimulating section; 10b, middle section; 10c, connecting section; 11, flexible substrate; 12, first conductive layer; 12a, first opening; 121, first conductor ; 13, the second conductive layer; 14, the third conductive layer; 14a, the second opening; 141, the second conductor; 15, stimulating contacts; 16, connecting contacts; 1st insulating layer; 19, second insulating layer; 20, lining pipe; 21, locking ring; 22, first supporting pipe; 23, second supporting pipe; 24, outer casing; 30, base; 31, first semicircle Groove; 32, mandrel; 40, lower pressure head; 50, first lifting assembly; 51, first bracket; 511, first lifting guide rail; 52, first lifting drive mechanism; 521, first connector; 522, 53, the second bracket; 531, the first fixing member; 532, the second fixing member; 533, the first side wall; 534, the second side wall; 535, the third side wall; 536, the bottom Wall; 537, second lifting guide rail; 54, adjustment assembly; 541, adjustment handle; 542, sliding member; 60, second lifting drive mechanism; 61, second connecting piece; 62, second lifting screw.
下面,结合附图以及具体实施方式,对本申请做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present application will be further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, on the premise of not conflicting, the various embodiments described below or the technical features can be combined arbitrarily to form a new embodiment. .
本申请中所描述的表达位置与方向的词,如“上”、“下”,均是以附图为例进行的说明,但根据需要也可以做出改变,所做改变均包含在本申请保护范围内。本申请的附图仅用于示意相对位置关系,某些部位的层厚采用了夸张显示的绘图方式以便于理解,附图中的层厚并不代表实际层厚的比例关系。The words expressing position and direction described in this application, such as "upper" and "lower", are all described with the accompanying drawings as examples, but changes can also be made according to needs, and all changes are included in this application. within the scope of protection. The accompanying drawings of this application are only used to illustrate the relative positional relationship, and the layer thickness of some parts is drawn in an exaggerated way for easy understanding, and the layer thickness in the drawings does not represent the proportional relationship of the actual layer thickness.
参见图1至图4,本申请实施例提供了一种柔性导电软板10,所述柔性导电软板10沿长度方向划分为刺激段10a、连接段10c以及位于刺激段10a、连接段10c之间的中间段10b,在制作成刺激电极之前,柔性导电软板10可以是平坦化结构,在制作成刺激电极时,柔性导电软板10可以经卷圆处理,其中,刺激段10a和连接段10c分别被加工成圆筒状结构,中间段10b被加工成圆筒状结构、螺旋状结构或波浪形的柔性导电软板经卷圆后形成的结构。1 to 4, the embodiment of the present application provides a flexible conductive
所述柔性导电软板10包括:柔性基底11、多个导电层和绝缘层,还可以包 括多个第一导电体121、多个第二导电体141、多个刺激触点15、多个连接触点16、多个第一导电防护层(图中未示出)、多个第二导电防护层(图中未示出)和方向指示标记17。多个导电层埋设于柔性导电软板10内部并沿柔性导电软板10的长度方向延伸,多个导电层可以包括多个第一导电层12、多个第二导电层13、多个第三导电层14。The flexible conductive
在一些实施方式中,所述柔性导电软板10的总长度可以是300mm、400mm、500mm或者600mm,所述刺激段10a和连接段10c的宽度可以相等,刺激段10a和连接段10c的宽度可以均是3mm、3.2mm、3.444mm、3.6mm或者4mm。In some embodiments, the total length of the flexible conductive
刺激段10a的长度可以是10mm、12.05mm或者20mm,中间段10b的长度可以是300mm、361.5mm或者400mm,连接段10c的长度可以是20mm、23.2mm或者30mm。The length of the stimulating
在一些实施方式中,所述柔性基底11的厚度可以是20μm、25μm或者30μm,其中,柔性基底11可以选用聚酰亚胺、聚对苯二甲酸乙二醇酯等高分子材料。In some embodiments, the thickness of the
在一些实施方式中,所述柔性导电软板10的中间段10b可以为波浪形结构。波浪形结构的中间段10b经卷圆处理后,在插入内衬管20时,中间段10b能均匀包覆在内衬管20外并具有弹性,螺旋状结构的中间段10b同样具有弹性。所述柔性导电软板10的中间段10b沿波浪延伸方向处处等宽且宽度可以是1.6mm、1.8mm或者2mm。所述柔性导电软板10的中间段10b沿垂直于柔性导电软板10的长度方向的宽度可以是4.5mm、4.8mm、5.079mm或者5.2mm。In some implementations, the
参见图3和图4,所述第一导电层12设置在所述柔性基底11上并位于所述刺激段10a,第一导电层12用于电性连接柔性导电软板10上的刺激触点15,所述第二导电层13设置在所述柔性基底11上并位于所述中间段10b,所述第三导电层14设置在所述柔性基底11上并位于所述连接段10c,第三导电层14用于电性连接柔性导电软板10上的连接触点16,第一导电层12、第二导电层13和第三导电层14分别沿柔性导电软板10的长度方向延伸。每个所述第二导电层13电性连接至少一个第一导电层12和至少一个第三导电层14,这样,一个连接触点16可以通过第一导电层12至第三导电层14电性连接一个刺激触点15或同时电性连接多个刺激触点15,或者,多个连接触点16可以通过第一导电层12至第三导电层14电性连接一个刺激触点15或同时电性连接多个刺激触点15。Referring to Fig. 3 and Fig. 4, the first
在一些实施方式中,在所述柔性导电软板10的厚度方向上,所述多个导电层可以分布在所述柔性导电软板10的具有不同厚度的至少两层上,至少两个导电层的至少一部分在所述柔性导电软板10的厚度方向上重叠,可以在柔性基底11的宽度不变情况下,增加导电层的数量。In some embodiments, in the thickness direction of the flexible conductive
需要说明的是,在柔性基底11的厚度方向上,多个第一导电层12可以位于同一层或者不同层,多个第二导电层13可以位于同一层或者不同层,多个第三导电层14可以位于同一层或者不同层,上述导电层位于同一层时可以简化制作工艺、降低制作难度,上述导电层位于不同层时,可以在柔性基底11的宽度不变情况下,增加导电层的数量,从而可以增加刺激触点15的数量。在一些实施方式中,每个所述第二导电层13可以电性连接一个第一导电层12和一个第三导电层14,每个所述第二导电层13与连接的一个第一导电层12和一个第三导电层14为一体成型结构。这样,一个连接触点16可以通过一个第一导电层12、一个第二导电层13和一个第三导电层14电性连接一个刺激触点15,上述一体成型结构可以通过在柔性基底11的厚度方向上,将所述第二导电层13及其连接的一个第一导电层12和一个第三导电层14设置在同一层实现,上述设置方式可以简化制作工艺、降低制作难度。It should be noted that, in the thickness direction of the
在一些实施方式中,第一导电层12的厚度可以与第二导电层13、第三导电层14的厚度相等,厚度可以均为0.01mm、0.02mm或者0.03mm。In some embodiments, the thickness of the first
所述绝缘层设置在所述柔性基底11上并覆盖所述第一导电层12、第二导电层13和第三导电层14,所述绝缘层的位于所述刺激段10a的部分设置有多个第一开孔12a,第一开孔12a例如是盲孔,通过一个所述第一开孔12a露出一个所述第一导电层12,通过一个所述第一开孔12a用于实现第一导电层12和柔性导电软板10上的一个刺激触点15的电性连接,所述绝缘层的位于所述连接段10c的部分设置有多个第二开孔14a,第二开孔14a例如是盲孔,通过一个所述第二开孔14a露出一个所述第三导电层14,通过一个所述第二开孔14a用于实现第三导电层14和柔性导电软板10上的一个连接触点16的电性连接。The insulating layer is arranged on the
在一些实施方式中,绝缘层可选用派瑞林或其他硅基材料。In some embodiments, parylene or other silicon-based materials can be used for the insulating layer.
通过在柔性基底11上设置多个第一导电层12、多个第二导电层13和多个第三导电层14,其中每个第二导电层13电性连接至少一个第一导电层12和至 少一个第三导电层14,将第一导电层12至第三导电层14集成设置在柔性基底11上,将柔性导电软板10制作成刺激电极时,由于无需在刺激电极的微细管径内走线,刺激电极上可以设置更多的导电层和触点,线路排布方式更加丰富和灵活,适用范围广。By setting a plurality of first
在一些实施方式中,所述柔性导电软板10还可以包括多个第一导电体121和多个第二导电体141,每个所述第一开孔12a中设置有一个第一导电体121,第一导电体121可以实现第一导电层12和柔性导电软板10上的一个刺激触点15的电性连接,每个所述第二开孔14a中设置有一个第二导电体141,第二导电体141可以实现第三导电层14和柔性导电软板10上的一个连接触点16的电性连接。In some implementations, the flexible conductive
在一些实施方式中,所述柔性导电软板10还可以包括位于所述绝缘层上的多个刺激触点15和多个连接触点16,所述多个刺激触点15位于所述柔性导电软板10的刺激段10a的外表面并间隔分布,刺激触点15可以用于施加电刺激,所述多个连接触点16位于所述柔性导电软板10的连接段10c的外表面并间隔分布,连接触点16可以建立刺激触点15与刺激器(未示出)之间的电性连接,连接触点16例如可以通过线缆与刺激器(未示出)进行电性连接,每个刺激触点15分别连接至少一个第一导电体121,每个连接触点16分别连接至少一个第二导电体141,这样,刺激触点15通过第一导电体121、第一导电层12至第三导电层14、第二导电体141建立与刺激触点15之间的电性连接。In some embodiments, the flexible conductive
在一些实施方式中,所述刺激触点15可以为环状、线状、点状或片状中的一种或多种,环状的所述刺激触点15可以在所述刺激段10a的外表面沿周向分布,线状的所述刺激触点15可以在所述刺激段10a的外表面沿周向分布或沿柔性导电软板10的长度方向分布,点状的所述刺激触点15可以是圆点状结构,片状的所述刺激触点15可以是圆形片状结构、椭圆形片状结构。In some embodiments, the stimulating
在一些实施方式中,所述多个刺激触点15可以沿柔性导电软板10的长度方向划分为多组,每组刺激触点15可以包括在所述刺激段10a的外表面沿周向等间距间隔分布的三个片状的刺激触点15。In some embodiments, the plurality of stimulating
在一些实施方式中,所述多个刺激触点15可以包括两个环状的刺激触点15和位于两个环状的刺激触点15之间的多个片状的刺激触点15,所述多个片状的 刺激触点15可以沿柔性导电软板10的长度方向划分为多组,每组刺激触点15可以包括在所述刺激段10a的外表面沿周向等间距间隔分布的三个片状的刺激触点15。In some embodiments, the plurality of stimulating
在一些实施方式中,所述多个刺激触点15可以沿柔性导电软板10的长度方向划分为3组,通过设置分片式的刺激触点15,将柔性导电软板10制作成刺激电极后,每组刺激触点15可以实现单独的定向的电刺激,使其产生的电刺激可针对特定部位/方向进行电刺激,从而减少过量治疗。In some embodiments, the plurality of stimulating
参见图2A和图2B,在一些实施方式中,所述多个刺激触点15可以呈矩阵方式分布,所述多个连接触点16沿所述柔性导电软板10长度方向间隔分布,每个所述连接触点16沿垂直于所述柔性导电软板10长度方向延伸,连接触点16可以为环状结构。Referring to Fig. 2A and Fig. 2B, in some embodiments, the plurality of
在一些实施方式中,刺激触点15和连接触点16的数量可以均为12个。刺激触点15沿柔性导电软板10的长度方向可以排成4列,沿柔性导电软板10的宽度方向可以排成3行。In some embodiments, the number of
在一些实施方式中,连接触点16的数量可以是6个,其中1个连接触点16可以同时电性连接2个刺激触点15。In some embodiments, the number of
在一些实施方式中,环状的连接触点16的宽度可以是0.8mm、1mm或者1.5mm。片状的刺激触点15的长度可以是1.2mm、1.5mm或者1.8mm,刺激触点15的宽度可以是0.7mm、0.9mm或者1.2mm。In some embodiments, the ring-shaped connecting
相邻的两个连接触点16沿柔性导电软板10的长度方向的间隙可以为0.3mm、0.5mm或者0.8mm。同一行相邻的两个刺激触点15沿柔性导电软板10的长度方向的间隙可以为0.5mm、1mm或者1.5mm。The gap between two
在一些实施方式中,刺激触点15的厚度可以与连接触点16的厚度相等,厚度可以均为0.03mm、0.05mm或者0.08mm。In some embodiments, the thickness of the
在一些实施方式中,所述柔性导电软板10还可以包括位于所述绝缘层上的多个第一导电防护层和多个第二导电防护层,每个所述第一导电防护层覆盖一个刺激触点15,每个所述第二导电防护层覆盖一个连接触点16。通过设置第一导电防护层和第二导电防护层可以避免刺激触点15和连接触点16在人体与人体组织直接接触,提高安全性。In some embodiments, the flexible conductive
在一些实施方式中,第一导电防护层和第二导电防护层的材料可以是铂,由铂制作的第一导电防护层和第二导电防护层与人体组织的相容性和安全性高。第一导电防护层和第二导电防护层的厚度可以均为1μm、5μm或者10μm。In some embodiments, the material of the first conductive protective layer and the second conductive protective layer may be platinum, and the first conductive protective layer and the second conductive protective layer made of platinum have high compatibility and safety with human tissue. The thicknesses of the first conductive protection layer and the second conductive protection layer may both be 1 μm, 5 μm or 10 μm.
柔性导电软板10可以被制作为植入人体内部的刺激电极,通过设置覆盖刺激触点15的第一导电防护层和覆盖连接触点16的第二导电防护层,可以防止刺激触点15暴露于人体内部,安全性较高。The flexible conductive
继续参见图3和图4,在一些实施方式中,所述柔性基底11具有相对的第一表面和第二表面,所述柔性基底11的第一表面和第二表面均可以设置有多个第一导电层12、多个第二导电层13和多个第三导电层14。3 and 4, in some embodiments, the
所述绝缘层可以包括第一绝缘层18和第二绝缘层19,所述第一绝缘层18设置在所述柔性基底11的第一表面上并覆盖所述柔性基底11的第一表面上的第一导电层12、第二导电层13和第三导电层14,所述第二绝缘层19设置在所述柔性基底11的第二表面上并覆盖所述柔性基底11的第二表面上的第一导电层12、第二导电层13和第三导电层14,所述第一开孔12a从所述柔性基底11的第一表面向第二表面延伸并露出一个所述第一导电层12,所述第二开孔14a从所述柔性基底11的第一表面向第二表面延伸并露出一个所述第三导电层14。通过在柔性基底11的第一表面和第二表面同时设置导电层,可以在柔性基底11的宽度不变情况下,增加导电层的数量,从而可以增加刺激触点15的数量。The insulating layer may include a first insulating
在一些实施方式中,所述柔性基底11的第一表面可以设置有6个第一导电层12、6个第二导电层13和6个第三导电层14,柔性基底11的第二表面可以设置有6个第一导电层12、6个第二导电层13和6个第三导电层14。In some embodiments, the first surface of the
在一些实施方式中,每个刺激触点15可以通过与一个第一导电体121连接,实现刺激触点15与第一导电层12的电性连接;每个连接触点16可以通过与一个第二导电体141连接,实现连接触点16与第三导电层14的电性连接。In some embodiments, each stimulating
在一些实施方式中,所述柔性导电软板10的刺激段10a上还可以设置有方向指示标记17。方向指示标记17的长度可以是2mm、3mm或者5mm。在将刺激电极植入体内时,方向指示标记17帮助医生确定刺激电极的放置位置和旋转方向。In some embodiments, the stimulating
参见图5至图11,本申请实施例还提供了一种刺激电极,所述刺激电极包 括上述任意一种柔性导电软板10,所述刺激电极还可以包括内衬管20、外套管24、锁定环21以及第一支撑管22和/或第二支撑管23。Referring to Fig. 5 to Fig. 11, the embodiment of the present application also provides a stimulating electrode, the stimulating electrode includes any flexible conductive
所述柔性导电软板10的刺激段10a和连接段10c分别被加工成圆筒状结构,所述柔性导电软板10的中间段10b被加工成圆筒状结构、螺旋状结构或波浪形的柔性导电软板10经卷圆后形成的结构,所述绝缘层的第一开孔12a和第二开孔14a朝向所述柔性导电软板10的外表面。The stimulating
刺激电极通常可以用于植入脑内一定的区域,对病人进行电刺激,为达到最佳的刺激方向及点位组合,刺激触点15的数量会被预设尽可能多,如8触点、12触点或者24触点,为此需要预设相对应每个刺激触点15的第一导电层12、第二导电层13和第三导电层14的数量。Stimulating electrodes can usually be used to implant a certain area in the brain to electrically stimulate the patient. In order to achieve the best stimulation direction and point combination, the number of
与现有的采用分段式环状刺激环的刺激电极和采用金属导丝通过焊接方式连接刺激端、连接端的刺激电极相比,参见图2A和图2B,本申请利用柔性导电软板10作为刺激电极的电路部分,设计了分片式的刺激触点模式,将刺激触点15分为多组,每组刺激触点15可以实现单独的定向的电刺激,使其产生的电刺激可针对特定部位/方向进行电刺激,从而减少过量治疗;基于工艺实现刺激电极导线的拉伸要求,将柔性导电软板10的中间段10b设计为波浪形结构,基于柔性导电软板10的紧凑型结构特点,实现了对应12个刺激触点(3x4矩阵)的12路连接线路的布置。Compared with the existing stimulation electrodes that use a segmented circular stimulation ring and the stimulation electrodes that use metal guide wires to connect the stimulation ends and connection ends by welding, see Figure 2A and Figure 2B, this application uses a flexible conductive
在一些实施方式中,所述刺激电极的总长度可以是300mm、400mm、500mm或者600mm,刺激电极的外径可以是1.05mm、1.25mm或者1.5mm。In some embodiments, the total length of the stimulating electrodes may be 300mm, 400mm, 500mm or 600mm, and the outer diameter of the stimulating electrodes may be 1.05mm, 1.25mm or 1.5mm.
在一些实施方式中,刺激电极的外径可以是1.25mm±0.02mm,刺激电极的圆柱度可以是0.01mm。In some embodiments, the outer diameter of the stimulating electrode may be 1.25mm±0.02mm, and the cylindricity of the stimulating electrode may be 0.01mm.
参见图6至图11,在一些实施方式中,所述内衬管20可以设置在所述柔性导电软板10的刺激段10a、中间段10b和连接段10c内。内衬管20可以选用热形变不敏感的材质,例如聚氨酯。内衬管20的外径可以是1.1mm,内径可以是0.9mm。通过设置内衬管20,可以增加刺激电极的刚性,在植入刺激电极时,便于植入操作。Referring to FIG. 6 to FIG. 11 , in some embodiments, the
在一些实施方式中,所述第一支撑管22可以设置在靠近所述刺激段10a的所述内衬管20内以增加所述刺激电极的刺激段10a的刚性,所述第二支撑管23 可以设置在靠近所述连接段10c的所述内衬管20内以增加所述刺激电极的连接段10c的刚性,第一支撑管22可以选用聚丙烯材质,第二支撑管23可以选用不锈钢,第一支撑管22与内衬管20可以粘结固定,第二支撑管23与内衬管20可以粘结固定,具体地,可以在插入第一支撑管22、第二支撑管23时,在内衬管20的内壁上涂抹少量胶水,或在第一支撑管22、第二支撑管23的外表面上涂抹少量胶水,插入后实现粘结固定。在植入刺激电极时,刺激段10a和连接段10c承受较大的压力,通过第一支撑管22、第二支撑管23增加刺激电极的刺激段10a和连接段10c的刚性,提高植入时的操作效率,方便医生完成植入操作。In some embodiments, the
参见图9,第一支撑管22的内部可以采用结构胶水填充定型,其中,结构胶水可以是UV胶或者环氧树脂。结构胶水的型号例如是MED2000。结构胶水填充成型后,第一支撑管22可以从所述内衬管20的靠近刺激段10a的一端伸出,第一支撑管22的伸出部分具有圆滑端面,圆滑端面例如是半球形凸头。通过将第一支撑管22的伸出部分设置成圆滑端面,在植入刺激电极时,可以减少对人体组织的伤害。Referring to FIG. 9 , the inside of the
第一支撑管22的外径可以是0.9mm,内径可以是0.52mm;第二支撑管23的外径可以是0.9mm,内径可以是0.8mm。The outer diameter of the
在一些实施方式中,所述外套管24可以设置在所述柔性导电软板10的刺激段10a、中间段10b和连接段10c外并贴近所述柔性导电软板10,所述外套管24上对应所述绝缘层的第一开孔12a处可以设置有第三开孔,所述外套管24上对应所述绝缘层的第二开孔14a处可以设置有第四开孔。外套管24的第三开孔处可以用于设置刺激触点15,外套管24的第四开孔处可以用于设置连接触点16。所述外套管24可以选用聚氨酯,外套管24的外径可以是1.25mm,内径可以是1.17mm。通过设置外套管24,可以将柔性导电软板10与人体组织隔开,减少体液对柔性导电软板10的性能可能造成的不良影响以及减少柔性导电软板10对人体组织造成的不良影响。In some embodiments, the
在一些实施方式中,所述外套管24可以仅设置在所述柔性导电软板10的中间段10b外并贴近所述柔性导电软板10。对于未被外套管24覆盖的柔性导电软板10的刺激段10a和连接段10c,在制作完成刺激触点15和连接触点16后,可以在刺激触点15之间、连接触点16之间填充绝缘材料或其他防护材料,使柔 性导电软板10的刺激段10a和连接段10c的外表面与外套管24的外表面齐平,使刺激电极呈一整体式结构,刺激电极的外表面光滑、无凸起,植入时能够减少对人体组织的伤害。In some implementations, the
参见图5,在一些实施方式中,所述锁定环21可以固定套设在对应所述中间段10b的所述外套管24上并邻近所述刺激电极的连接段10c,锁定环21的长度可以是2.5mm,锁定环21与连接段10c的端面之间的距离例如是23.2mm。锁定环21可以是金属环,锁定环21上可以设置有PTFE(聚二甲基硅氧烷)涂层,锁定环21与刺激电极的结合力优选满足14N拉拔不松脱,在将刺激电极通过线缆与刺激器(未示出)进行电性连接时,需要将刺激电极的连接段10c与线缆的一端固定连接,通过设置锁定环21,在将刺激电极的连接段10c插入线缆一端的连接件内以后,可以通过紧固件抵接锁定环21,从而将刺激电极的连接段10c与线缆的一端固定连接。Referring to FIG. 5 , in some embodiments, the locking
参见图12,本申请实施例还提供了一种柔性导电软板10的制作方法,所述柔性导电软板10沿长度方向划分为刺激段10a、连接段10c以及位于刺激段10a、连接段10c之间的中间段10b,所述柔性导电软板10的制作方法包括步骤S11~S13。Referring to Fig. 12, the embodiment of the present application also provides a method for manufacturing a flexible conductive
步骤S11:在柔性基底11上形成多个第一导电层12、多个第二导电层13和多个第三导电层14的图案。Step S11 : forming patterns of a plurality of first
参见图13,在一些实施方式中,所述步骤S11可以包括:步骤S111~步骤S112。Referring to FIG. 13 , in some implementation manners, the step S11 may include: step S111 to step S112.
步骤S111:在所述柔性基底11的表面形成干膜。在所述柔性基底11的表面形成干膜的方式可以是热辊压,热辊压的温度可以是110℃。Step S111 : forming a dry film on the surface of the
步骤S112:利用掩膜版对所述柔性基底11上的干膜进行曝光、显影处理,在所述柔性基底11上形成多个第一导电层12、多个第二导电层13和多个第三导电层14的图案。Step S112: Exposing and developing the dry film on the
干膜可以是一种对紫外线反应的聚合性树脂,干膜通过紫外线的照射后能够发生聚合反应形成一种稳定的物质附着于柔性基底11,从而达到阻挡电镀和蚀刻的功能。掩膜版可以是菲林片,由于掩膜版的使用,掩膜版上有图像的部分无法透射紫外线,因此,干膜上未被紫外线照射的部分将无法产生聚合作用。可以 利用显影液将未产生聚合的干膜部分去除,将需要保留的线路显现出来,由此,通过该步骤制作出来的电路图案具有细直平整的特性。显影液可以是弱碱,例如是碳酸钠或碳酸氢钠溶液。The dry film can be a polymeric resin that reacts to ultraviolet rays. After being irradiated by ultraviolet rays, the dry film can undergo a polymerization reaction to form a stable substance attached to the
步骤S12:在所述柔性基底11上形成多个第一导电层12、多个第二导电层13和多个第三导电层14,所述第一导电层12设置在所述柔性基底11上并位于所述刺激段10a,所述第二导电层13设置在所述柔性基底11上并位于所述中间段10b,所述第三导电层14设置在所述柔性基底11上并位于所述连接段10c,每个所述第二导电层13电性连接至少一个第一导电层12和至少一个第三导电层14。Step S12: forming a plurality of first
参见图14,在一些实施方式中,所述步骤S12可以包括:步骤S121~步骤S123。Referring to FIG. 14 , in some implementation manners, the step S12 may include: step S121 to step S123.
步骤S121:在所述柔性基底11的表面进行磁控溅射或真空蒸镀,在所述柔性基底11的多个第一导电层12的图案上形成多个第一金属层,在多个第二导电层13的图案上形成多个第二金属层,在多个第三导电层14的图案上形成多个第三金属层。Step S121: performing magnetron sputtering or vacuum evaporation on the surface of the
在所述柔性基底11的表面进行磁控溅射或真空蒸镀的方法可以包括:对柔性基底11表面的干膜依次进行超声清洗、热风烘干和表面等离子处理;将平坦化的柔性基底11放置于溅射夹具中或蒸镀夹具中,进行磁控溅射或真空蒸镀。磁控溅射、真空蒸镀完成后,第一金属层、第二金属层和第三金属层的厚度可以均为200nm、600nm或者1μm。The method for performing magnetron sputtering or vacuum evaporation on the surface of the
步骤S122:去除所述干膜。去除所述干膜的方法可以包括:利用氢氧化钠溶液洗去干膜;用水漂洗所述柔性基底11的表面。Step S122: removing the dry film. The method for removing the dry film may include: washing off the dry film with a sodium hydroxide solution; rinsing the surface of the
步骤S123:采用电镀的方式增厚所述多个第一金属层、多个第二金属层和多个第三金属层,得到多个第一导电层12、多个第二导电层13和多个第三导电层14。由于去除所述干膜的位置没有金属层,因此,在电镀时,去除所述干膜的位置无法形成导电层。Step S123: Using electroplating to thicken the plurality of first metal layers, the plurality of second metal layers and the plurality of third metal layers to obtain a plurality of first
采用电镀的方式增厚所述多个第一金属层、多个第二金属层和多个第三金属层的方法可以包括:利用碱性清洗剂对柔性基底11的表面进行清洗;将平坦化的柔性基底11放置于电镀金药水中进行电镀;水漂洗;烘干。电镀时采用的电 流大小可以是2mA。The method for thickening the plurality of first metal layers, the plurality of second metal layers and the plurality of third metal layers by means of electroplating may include: cleaning the surface of the
电镀完成后,增厚的第一金属层形成第一导电层12,增厚的第二金属层形成第二导电层13,增厚的第三金属层形成第三导电层14,第一导电层12、第二导电层13和第三导电层14的厚度可以均为0.1μm、10μm、50μm或者100μm。After electroplating is finished, the thickened first metal layer forms the first
步骤S13:在所述柔性基底11上形成绝缘层,所述绝缘层设置在所述柔性基底11上并覆盖所述第一导电层12、第二导电层13和第三导电层14,在所述绝缘层的位于所述刺激段10a的部分设置多个第一开孔12a,通过一个所述第一开孔12a露出一个所述第一导电层12,在所述绝缘层的位于所述连接段10c的部分设置多个第二开孔14a,通过一个所述第二开孔14a露出一个所述第三导电层14。Step S13: forming an insulating layer on the
所述柔性基底11具有相对的第一表面和第二表面,热辊压形成干膜、曝光、显影、磁控溅射或真空蒸镀、去除干膜和电镀这些处理步骤可以分别在柔性基底11的第一表面和第二表面完成。The
在一些实施方式中,所述柔性导电软板10的制作方法还可以包括:在每个所述第一开孔12a中形成一个第一导电体121,在每个所述第二开孔14a中形成一个第二导电体141。需要说明的是,形成第一导电体121和第二导电体141可以在制作刺激电极时对柔性导电软板10进行卷圆后进行,形成第一导电体121和第二导电体141可以通过3D曲面溅射完成。In some embodiments, the manufacturing method of the flexible conductive
在一些实施方式中,所述柔性导电软板10的制作方法还可以包括:在所述绝缘层上形成多个刺激触点15和多个连接触点16,所述多个刺激触点15位于所述柔性导电软板10的刺激段10a并间隔分布,所述多个连接触点16位于所述柔性导电软板10的连接段10c并间隔分布,每个刺激触点15分别连接至少一个第一导电体121,每个连接触点16分别连接至少一个第二导电体141。刺激触点15和连接触点16可以通过3D曲面溅射完成,形成第一导电体121和第二导电体141可以与形成刺激触点15和连接触点16可以在同一步骤中进行,形成的刺激触点15和连接触点16的表面与绝缘层的外表面齐平。In some embodiments, the manufacturing method of the flexible conductive
在一些实施方式中,所述柔性基底11具有相对的第一表面和第二表面,在所述柔性基底11的第一表面和第二表面均形成多个第一导电层12、多个第二导电层13和多个第三导电层14。In some embodiments, the
所述步骤S13可以包括:在所述柔性基底11的第一表面上形成第一绝缘层18,在所述柔性基底11的第二表面上形成第二绝缘层19,所述第一绝缘层18覆盖所述柔性基底11的第一表面上的第一导电层12、第二导电层13和第三导电层14,所述第二绝缘层19覆盖所述柔性基底11的第二表面上的第一导电层12、第二导电层13和第三导电层14,所述第一开孔12a从所述柔性基底11的第一表面向第二表面延伸并露出一个所述第一导电层12,所述第二开孔14a从所述柔性基底11的第一表面向第二表面延伸并露出一个所述第三导电层14。The step S13 may include: forming a first insulating
其中,在所述柔性基底11的第一表面上形成第一绝缘层18,在所述柔性基底11的第二表面上形成第二绝缘层19的方法可以包括:使用真空气相沉积工艺或涂布工艺,在所述柔性基底11的第一表面上形成第一绝缘层18,在所述柔性基底11的第二表面上形成第二绝缘层19。Wherein, the first insulating
在一些实施方式中,所述柔性导电软板10的制作方法还可以包括,在步骤S11之前,对所述柔性基底11的表面进行粗糙化处理,通过粗糙化处理,能够提高柔性基底11与导电层的结合力。In some embodiments, the manufacturing method of the flexible conductive
其中,对所述柔性基底11的表面进行粗糙化处理的方法可以包括以下任意一种:表面等离子处理;或者,将带铜芽的铜板压分别合在所述柔性基底11的第一表面和第二表面,以使所述述柔性基底11的第一表面和第二表面分别形成铜芽形状的凹坑。铜芽的牙宽可以是2μm。Wherein, the method for roughening the surface of the
参见图15,本申请实施例还提供了一种刺激电极的制作方法,所述刺激电极包括上述任意一种柔性导电软板10,所述刺激电极的制作方法包括步骤S20。Referring to FIG. 15 , the embodiment of the present application also provides a method for manufacturing a stimulating electrode, the stimulating electrode includes any one of the above-mentioned flexible conductive
步骤S20:将所述柔性导电软板10的刺激段10a和连接段10c分别制作成圆筒状结构,将所述柔性导电软板10的中间段10b制作成圆筒状结构、螺旋状结构或波浪形的柔性导电软板10经卷圆后形成的结构,所述绝缘层的第一开孔12a和第二开孔14a朝向所述柔性导电软板10的外表面。Step S20: making the
卷圆后,所述柔性导电软板10的部分结构如图16所示。After rolling, the partial structure of the flexible conductive
参见图17,在一些实施方式中,所述刺激电极还可以包括内衬管20,所述步骤S20可以包括步骤S201~S203。Referring to FIG. 17 , in some embodiments, the stimulating electrode may further include a lining
步骤S201:将平坦化的所述柔性导电软板10放置在卷圆设备的底座30上。其中,所述柔性导电软板10的第一表面贴于所述底座30的上表面。Step S201: Place the planarized flexible conductive
步骤S202:利用内部插有芯棒32的所述内衬管20将所述柔性导电软板10的一部分压入所述底座30的上表面的第一半圆槽31内,将前端面具有第二半圆槽的下压头40对准所述内衬管20,所述第二半圆槽与第一半圆槽31对接形成的圆形槽与所述柔性导电软板10卷圆后的形状相匹配,将所述柔性导电软板10的未被压入的部分压入所述第二半圆槽内,以使所述柔性导电软板10的刺激段10a和连接段10c分别制作成圆筒状结构,所述柔性导电软板10的中间段10b制作成圆筒状结构、螺旋状结构或波浪形的柔性导电软板10经卷圆后形成的结构,所述内衬管20留置在所述柔性导电软板10的刺激段10a、中间段10b和连接段10c内。其中,所述内衬管20的外径与柔性导电软板10卷圆后的内径相匹配。Step S202: Use the
步骤S203:取出所述内衬管20内部的芯棒32。Step S203: Take out the
参见图18A至图18D以及图19,在一些实施方式中,所述步骤S20可以包括步骤S301~S303。Referring to FIG. 18A to FIG. 18D and FIG. 19 , in some embodiments, the step S20 may include steps S301 to S303.
步骤S301:将平坦化的柔性导电软板10放置在卷圆设备的底座30的上表面的沿第一方向延伸的第一半圆槽31上,所述第一半圆槽31沿垂直于第一方向的截面形状为半圆形。Step S301: Place the flattened flexible conductive
步骤S302:使用芯棒32将柔性导电软板10一部分压入所述第一半圆槽31内,所述芯棒32设置在所述底座的第一半圆槽31上方并沿第一方向延伸。Step S302: Press a part of the flexible conductive
步骤S303:使用下压头40将柔性导电软板10的其余部分压紧贴附在所述芯棒32上,所述下压头40的下表面设置有沿第一方向延伸的第二半圆槽,所述第二半圆槽沿垂直于第一方向的截面形状为半圆形,所述底座30的上表面和下压头40的下表面靠近后,所述第一半圆槽31和第二半圆槽形成的沿第一方向延伸的圆孔与柔性导电软板10卷圆后的形状相匹配。Step S303: Use the lower
在一些实施方式中,所述步骤S302可以包括:在所述芯棒32上套设内衬管20,使用芯棒32和内衬管20将柔性导电软板10一部分压入所述第一半圆槽31内,所述内衬管20的外径与柔性导电软板10卷圆后的内径相匹配。In some embodiments, the step S302 may include: sleeve the
参见图20至图22,在一些实施方式中,所述卷圆设备包括底座30、芯棒32和下压头40,还可以包括第一升降组件50和第二升降驱动机构60。Referring to FIG. 20 to FIG. 22 , in some embodiments, the rolling device includes a
参见图21,所述底座30的上表面设置有沿第一方向延伸的第一半圆槽31, 所述第一半圆槽31沿垂直于第一方向的截面形状为半圆形。Referring to FIG. 21 , the upper surface of the
所述芯棒32设置在所述底座30的第一半圆槽31上方并沿第一方向延伸,所述芯棒32用于将平坦化的柔性导电软板10一部分压入所述第一半圆槽31内。芯棒32的材质可以选用钨。The
所述下压头40的下表面设置有沿第一方向延伸的第二半圆槽,所述第二半圆槽沿垂直于第一方向的截面形状为半圆形,所述下压头40用于将柔性导电软板10的其余部分压紧贴附在所述芯棒32上,所述底座30的上表面和下压头40的下表面靠近后,所述第一半圆槽31和第二半圆槽形成的沿第一方向延伸的圆孔与柔性导电软板10卷圆后的形状相匹配。The lower surface of the lower
由此,利用芯棒32将平坦化的柔性导电软板10一部分压入第一半圆槽31内,再利用下压头40将柔性导电软板10的其余部分压紧贴附在芯棒32上,在底座30的上表面和下压头40的下表面靠近的过程中,实现对柔性导电软板10的卷圆,操作简单,卷圆效率高,可以满足实际应用的需要。Thus, the
在一些实施方式中,所述第一升降组件50可以包括第一支架51、第一升降驱动机构52和第二支架53,还可以包括调节组件54。In some embodiments, the
所述第一支架51可以设置在所述底座30上。The
所述第一升降驱动机构52可以设置在所述第一支架51上,所述第一升降驱动机构52可以驱动所述第二支架53升降。The first
所述第一支架51上可以设置有第一升降导轨511,所述第二支架53可升降地连接所述第一升降导轨511,所述第一升降驱动机构52可以包括第一连接件521和第一升降丝杆,所述第一连接件521连接所述第二支架53,所述第一升降丝杆连接所述第一连接件521以驱动所述第一连接件521升降。The first
在一些实施方式中,所述第一支架51上可以设置有2个第一升降导轨511。In some implementations, the
所述第二支架53上可以设置有第一固定件531和第二固定件532,所述第一固定件531和第二固定件532用于分别固定所述芯棒32的两端,所述第二支架53通过所述第一固定件531和第二固定件532带动所述芯棒32升降。The
在一些实施方式中,所述芯棒32可以相对所述底座30移动;所述底座30可以相对所述芯棒32移动;或者,所述芯棒32与所述底座30可以相向移动。由此,可以灵活调整底座30和/或芯棒32的位置。In some embodiments, the
在一些实施方式中,所述调节组件54可以设置在所述第二支架53上,所述调节组件54可以连接所述第一固定件531以调整所述第一固定件531和第二固定件532之间的距离。In some embodiments, the
在一些实施方式中,所述第二支架53可以包括第一侧壁533、第二侧壁534、第三侧壁535和底壁536,所述第二侧壁534和第三侧壁535相对设置,所述第二固定件532可以设置在所述第二侧壁534上,所述底壁536连接所述第三侧壁535,所述调节组件54可以包括调节手柄541和滑动件542,所述滑动件542沿第一方向可滑动地设置在所述底壁536上,所述第一固定件531设置在所述滑动件542上,所述调节手柄541安装在所述第三侧壁535上,所述调节手柄541连接所述滑动件542以调整所述第一固定件531和第二固定件532之间的距离。In some embodiments, the
在一些实施方式中,所述第二升降驱动机构60可以设置在所述第二支架53上,所述第二升降驱动机构60用于驱动所述下压头40升降。In some implementations, the second
在一些实施方式中,所述第二支架53上可以设置有第二升降导轨537,所述下压头40可升降地连接所述第二升降导轨537,所述第二升降驱动机构60包括第二连接件61和第二升降丝杆,所述第二连接件61连接所述下压头40,所述第二升降丝杆连接所述第二连接件61以驱动所述第二连接件61升降。In some embodiments, the
在一些实施方式中,所述第二支架53上可以设置有2个第二升降导轨537。In some embodiments, two second
在一些实施方式中,所述下压头40可以相对所述底座30移动;所述底座30可以相对所述下压头40移动;或者,所述下压头40与所述底座30可以相向移动。由此,可以灵活调整底座30和/或下压头40的位置。In some embodiments, the lower
在一些实施方式中,所述刺激电极的制作方法还可以包括:在步骤S202或者步骤S302之前,在所述内衬管20的外表面涂覆胶黏剂,和/或,在所述芯棒32的外表面涂覆润滑剂,通过涂覆润滑剂,方便顺利取出芯棒32。In some embodiments, the manufacturing method of the stimulating electrode may further include: before step S202 or step S302, coating an adhesive on the outer surface of the lining
在一些实施方式中,所述刺激电极的制作方法还可以包括:在步骤S202或者步骤S302之前,在所述柔性导电软板10的第二表面涂覆胶黏剂。通过涂覆胶黏剂,内衬管20与柔性导电软板10能够牢固粘结。In some embodiments, the manufacturing method of the stimulating electrode may further include: before step S202 or step S302, coating an adhesive on the second surface of the flexible conductive
其中,胶黏剂可以采用UV胶、型号为MED6360或者MG2502的胶水。润滑剂可以采用凡士林。在卷圆过程中胶水不能溢出柔性导电软板10的宽度范围。Wherein, the adhesive can be UV glue, glue of model MED6360 or MG2502. Lubricant can adopt petroleum jelly. The glue cannot overflow the width range of the flexible conductive
在一些实施方式中,所述刺激电极的制作方法还可以包括:在步骤S203之 前或者步骤S303之后,对柔性导电软板10进行加热。加热至100℃后可以保温10分钟,从而定型整圆柔性导电软板10。In some embodiments, the manufacturing method of the stimulating electrode may further include: before step S203 or after step S303, heating the flexible conductive
在一些实施方式中,所述刺激电极还可以包括外套管24,所述外套管24可以设置有第三开孔和第四开孔,所述刺激电极的制作方法还可以包括:In some embodiments, the stimulating electrode may also include an
在步骤S203之前,将卷圆后的柔性导电软板10插入所述外套管24内,以使所述外套管24的第三开孔对应所述绝缘层的第一开孔12a,所述外套管24的第四开孔对应所述绝缘层的第二开孔14a。Before step S203, insert the rounded flexible conductive
在一些实施方式中,所述刺激电极还可以包括外套管24,所述刺激电极的制作方法还可以包括:In some embodiments, the stimulating electrode can also include an
在步骤S203之前或者步骤S303之后,将卷圆后的柔性导电软板10插入所述外套管24内,以使所述外套管24仅位于所述柔性导电软板10的中间段10b外。Before step S203 or after step S303 , insert the rounded flexible conductive
在一些实施方式中,所述刺激电极的制作方法还可以包括:在步骤S203之前或者步骤S303之后,将所述柔性导电软板10插入所述外套管24之后,使用热缩管整对所述外套管24进行热缩,取出所述热缩管。热缩完成后,外套管24的外径可以是1.25mm。通过热缩,使外套管24、柔性导电软板10和内衬管20形成一整体式结构。In some embodiments, the manufacturing method of the stimulating electrode may further include: before step S203 or after step S303, after inserting the flexible conductive
在一些实施方式中,所述柔性导电软板10还可以包括位于所述绝缘层上的多个刺激触点15和多个连接触点16,所述多个刺激触点15位于所述柔性导电软板10的刺激段10a并间隔分布,所述多个连接触点16位于所述柔性导电软板10的连接段10c并间隔分布,每个所述第一开孔12a中设置有一个第一导电体121,每个所述第二开孔14a中设置有一个第二导电体141,每个刺激触点15分别连接至少一个第一导电体121,每个连接触点16分别连接至少一个第二导电体141。In some embodiments, the flexible conductive
所述刺激电极的制作方法还可以包括:在至少一个步骤中,增厚所述多个刺激触点15和/或多个连接触点16,在多个刺激触点15之间的间隙处填充绝缘材料,和/或,在多个连接触点16之间的间隙处填充绝缘材料,填充后,绝缘材料、刺激触点15、连接触点16与外套管24的外表面齐平。其中,绝缘材料可以选用PDMS(聚二甲基硅氧烷)。The manufacturing method of the stimulating electrode may also include: in at least one step, thickening the plurality of stimulating
在一些实施方式中,在多个刺激触点15之间的间隙处填充绝缘材料,和/或,在多个连接触点16之间的间隙处填充绝缘材料的方式可以是:3D打印填充;或者,将卷圆后的柔性导电软板10外表面覆盖绝缘材料,利用激光切割,露出刺激触点15和/或连接触点16。In some embodiments, the insulating material is filled in the gaps between the plurality of
在一些实施方式中,所述刺激电极的制作方法还可以包括:在填充绝缘材料之后,将刺激电极整体套设热缩管,再次进行热缩。In some embodiments, the manufacturing method of the stimulating electrode may further include: after filling the insulating material, covering the stimulating electrode with a heat-shrinkable tube as a whole, and performing heat-shrinking again.
在一些实施方式中,所述刺激电极的制作方法还包括:在至少一个步骤中,在所述绝缘层上形成多个第一导电防护层和多个第二导电防护层,每个所述第一导电防护层覆盖一个刺激触点15,每个所述第二导电防护层覆盖一个连接触点16。In some embodiments, the manufacturing method of the stimulating electrode further includes: in at least one step, forming a plurality of first conductive protection layers and a plurality of second conductive protection layers on the insulating layer, each of the first conductive protection layers A conductive protective layer covers a
在一些实施方式中,所述刺激电极的制作方法还可以包括:在至少一个步骤中,在所述第一导电防护层和/或所述第二导电防护层上形成绝缘膜。In some embodiments, the manufacturing method of the stimulating electrode may further include: in at least one step, forming an insulating film on the first conductive protection layer and/or the second conductive protection layer.
在一些实施方式中,所述刺激电极的制作方法还可以包括:在至少一个步骤中,将锁定环21固定套设在对应所述中间段10b的所述外套管24上并邻近所述刺激电极的连接段10c。In some embodiments, the manufacturing method of the stimulating electrode may further include: in at least one step, fixedly sleeve the locking
在一些实施方式中,可以利用大力钳压紧锁定环21使其变形,以使锁定环21与外套管24紧密结合。锁定环21固定完成后,锁定环21的长度可以是2.5mm,锁定环21的外径可以是1.25mm±0.02,锁定环21与连接段10c的端面之间的距离例如是23.2mm。In some embodiments, the locking
在一些实施方式中,所述刺激电极还可以包括第一支撑管22和/或第二支撑管23,所述刺激电极的制作方法还可以包括:In some embodiments, the stimulating electrode may also include a
在至少一个步骤中,将所述第一支撑管22插入靠近所述刺激段10a的所述内衬管20内以增加所述刺激电极的刺激段10a的刚性;和/或,In at least one step, inserting the
在至少一个步骤中,将所述第二支撑管23插入靠近所述连接段10c的所述内衬管20内以增加所述刺激电极的连接段10c的刚性。In at least one step, the
在一些实施方式中,在插入第一支撑管22和/或第二支撑管23之前,对刺激电极的内衬管20内壁涂抹胶水。In some embodiments, before inserting the
在一些实施方式中,所述第一支撑管22可以从所述内衬管20的靠近刺激段10a的一端伸出,所述刺激电极的制作方法还可以包括:在至少一个步骤中,将 所述第一支撑管22的伸出部分制作成圆滑端面。In some embodiments, the
本申请从使用目的上,效能上,进步及新颖性等观点进行阐述,其设置有的实用进步性,已符合专利法所强调的功能增进及使用要件,本申请以上的说明及附图,仅为本申请的较佳实施例而已,并非以此局限本申请,因此,凡一切与本申请构造,装置,特征等近似、雷同的,即凡依本申请专利申请范围所作的等同替换或修饰等,皆应属本申请的专利申请保护的范围之内。This application is expounded from the viewpoints of purpose of use, performance, progress and novelty, etc. The practical progress of its configuration has already met the function enhancement and use requirements emphasized by the Patent Law. The above descriptions and drawings of this application are only It is only a preferred embodiment of the application, and it is not intended to limit the application. Therefore, all the structures, devices, and features of the application are similar and identical, that is, all equivalent replacements or modifications are made according to the scope of the patent application of the application. , all should fall within the scope of protection of the patent application of the present application.
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| CN217015081U (en) * | 2022-01-25 | 2022-07-22 | 苏州景昱医疗器械有限公司 | Split type stimulating electrode and stimulating system |
| CN114712705B (en) * | 2022-03-30 | 2024-11-15 | 景昱医疗科技(苏州)股份有限公司 | Flexible conductive soft board, sliced stimulation electrode and stimulation system |
| CN115089871B (en) * | 2022-07-19 | 2025-03-18 | 景昱医疗科技(苏州)股份有限公司 | Stimulation application system and switching device thereof |
| CN115087216B (en) * | 2022-08-22 | 2022-11-04 | 苏州景昱医疗器械有限公司 | Rolling equipment and rolling method |
| CN119034103A (en) * | 2024-10-31 | 2024-11-29 | 杭州神络医疗科技有限公司 | Flexible electrode and preparation method thereof |
| CN119034107B (en) * | 2024-10-31 | 2025-05-09 | 杭州神络医疗科技有限公司 | A nerve stimulation device |
| CN119034108B (en) * | 2024-10-31 | 2025-04-08 | 杭州神络医疗科技有限公司 | A nerve stimulation device |
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