WO2023001026A1 - Driving assembly and control method therefor - Google Patents
Driving assembly and control method therefor Download PDFInfo
- Publication number
- WO2023001026A1 WO2023001026A1 PCT/CN2022/105214 CN2022105214W WO2023001026A1 WO 2023001026 A1 WO2023001026 A1 WO 2023001026A1 CN 2022105214 W CN2022105214 W CN 2022105214W WO 2023001026 A1 WO2023001026 A1 WO 2023001026A1
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- WIPO (PCT)
- Prior art keywords
- magnetic ring
- switch tube
- inverter circuit
- level inverter
- switching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
- B60L53/24—Using the vehicle's propulsion converter for charging
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/02—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from AC mains by converters
- H02J7/04—Regulation of charging current or voltage
- H02J7/06—Regulation of charging current or voltage using discharge tubes or semiconductor devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/12—Arrangements for reducing harmonics from AC input or output
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/44—Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
- H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
- H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/5387—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
- H02P27/08—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
Definitions
- the embodiments of the present application relate to the technical field of charging, and in particular to a drive assembly and a control method thereof.
- Embodiments of the present application provide a drive assembly and a control method thereof, which can reduce electromagnetic interference and reduce the impact of EMC on safe operation of a vehicle.
- a drive assembly includes a two-level inverter circuit, a first filter magnetic ring, and a motor coil; the first input end of the two-level inverter circuit and The second input terminal is respectively used for coupling connection with the positive pole and the negative pole of the battery pack, and the first input terminal of the two-level inverter circuit is also used for coupling connection with the positive pole of the DC power supply.
- the three-phase output terminals of the two-level inverter circuit are respectively coupled to the three terminals of the motor coil through the first filter magnetic ring, and the first output terminal of the three-phase output terminals of the two-level inverter circuit is passed through the first filter magnetic ring.
- the two-level inverter circuit includes a first group of switching tubes and a second group of switching tubes, and the first group of switching tubes and the second group of switching tubes respectively include one or more switching tubes.
- the current flows out from the positive pole of the DC power supply, passes through the battery pack, the second group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, the motor coil, and passes through the first filter magnetic ring again After that, it flows back to the negative pole of the DC power supply.
- the current when the motor coil is excited and the battery pack is charged, the current will pass through the first filter magnetic ring twice, and according to the circuit of the motor coil excitation process and the battery pack charging process, the current passes through the first time
- the direction of the first filter magnetic ring is opposite to the direction in which the current passes through the first filter magnetic ring for the second time. Therefore, the magnetic flux generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated, which can reduce the Small electromagnetic interference, reducing the impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance.
- the circuits of the excitation process and the charging process are integrated inside the drive assembly. Since the metal shell of the drive assembly can provide shielding, it can further reduce electromagnetic interference. .
- the drive assembly provided in the embodiment of the present application may be applied to electric equipment such as a vehicle or a ship, and the application of the drive assembly to a vehicle is taken as an example.
- the two-level inverter circuit in the drive assembly is used to convert DC power into AC power, and the drive motor converts electrical energy into mechanical energy.
- the switch tube in the two-level inverter circuit in the drive assembly can be used, and the motor coil in the drive assembly can be used as a boost inductor to realize boost charging through the above excitation process and charging process.
- the first group of switch transistors includes a first switch transistor
- the second group of switch transistors includes a second switch transistor.
- the first end of the first switch tube is the first input end of the two-level inverter circuit
- the second end of the first switch tube is the second output end of the three-phase output ends of the two-level inverter circuit.
- the second end of the first switch tube is coupled to the first end of the second switch tube, and the second end of the first switch tube and the first end of the second switch tube are coupled to the second end of the motor coil through the first filter magnetic ring .
- the second terminal of the second switching tube is the second input terminal of the two-level inverter circuit; the third terminal of the first switching tube and the third terminal of the second switching tube are control terminals.
- the two switch tubes in the drive assembly can be borrowed, and the motor coil in the drive assembly can be used as a boost inductor to convert the DC power
- the voltage is boosted and charges the battery pack.
- This solution borrows the switch tube in the drive assembly, and can use the motor coil and switch tube in the drive assembly to excite the motor coil and charge the battery pack when the drive assembly is not used for driving equipment such as vehicles.
- the motor coil is excited and the battery pack is charged, the current direction of the current passing through the first filter magnetic ring twice is opposite. Therefore, the magnetic fluxes generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated.
- the first switch tube when the motor coil is excited, the first switch tube is in a conduction state, and the second switch tube is in an off state.
- the first switching tube When charging the battery pack, the first switching tube is in an off state, and the second switching tube is in a conducting state.
- the above-mentioned first switch tube and the second switch tube are N-type metal oxide semiconductor MOS tubes, the first end of the first switch tube is a drain, the second end of the first switch tube is a source, and the second end of the first switch tube is a source.
- the third terminal of the first switching tube is the grid, the first terminal of the second switching tube is the drain, the second terminal of the second switching tube is the source, and the third terminal of the second switching tube is the grid.
- the first switch tube and the second switch tube in the drive assembly can be borrowed, and by controlling the first switch tube and the second switch tube
- the on and off of the current can make the current pass through the first filter magnetic ring twice during the excitation process and the charging process, and the current direction of the current passing through the first filter magnetic ring twice is opposite. Therefore, on the first filter magnetic ring
- the generated magnetic fluxes can cancel each other, and the first filter magnetic ring will not be saturated, which can reduce electromagnetic interference, reduce the influence of EMC on the safe operation of the vehicle and the influence of magnetic ring saturation on filter performance.
- the first group of switching transistors further includes a third switching transistor
- the second group of switching transistors further includes a fourth switching transistor.
- the first end of the third switch tube is the first input end of the two-level inverter circuit
- the second end of the third switch tube is the third output end of the three-phase output ends of the two-level inverter circuit.
- the second end of the third switch tube is coupled to the first end of the fourth switch tube, and the second end of the third switch tube and the first end of the fourth switch tube are coupled to the first end of the motor coil through the first filter magnetic ring.
- Three terminals, the second terminal of the fourth switching tube is the second input terminal of the two-level inverter circuit.
- the third terminal of the third switch tube and the third terminal of the fourth switch tube are control terminals.
- the four switch tubes in the drive assembly can be borrowed, and the motor coil in the drive assembly can be used as a boost inductor to convert the DC power The voltage is boosted and charges the battery pack.
- This solution borrows the switch tube in the drive assembly, and can use the motor coil and switch tube in the drive assembly to excite the motor coil and charge the battery pack when the drive assembly is not used for driving equipment such as vehicles.
- the motor coil is excited and the battery pack is charged, the current direction of the current passing through the first filter magnetic ring twice is opposite. Therefore, the magnetic fluxes generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated.
- the third switch tube when the motor coil is excited, the third switch tube is in the on state, and the fourth switch tube is in the off state.
- the third switch tube When charging the battery pack, the third switch tube is in the off state, and the fourth switch tube is in the on state.
- the third switch tube and the fourth switch tube are N-type MOS tubes, the first end of the third switch tube is a drain, the second end of the third switch tube is a source, and the first end of the third switch tube is a source.
- the three terminals are gates, the first terminal of the fourth switch tube is a drain, the second terminal of the fourth switch tube is a source, and the third terminal of the fourth switch tube is a grid.
- the first to fourth switch tubes in the drive assembly can be borrowed, and by controlling the first to fourth switch tubes
- the turn-on and turn-off of the motor coil can make the current flow through the first filter magnetic ring twice in each circuit when the motor coil is excited and the battery pack is charged, and the current direction of the current passing through the first filter magnetic ring twice
- the magnetic flux generated on the first filter magnetic ring can cancel each other, the first filter magnetic ring will not be saturated, can reduce electromagnetic interference, reduce the impact of EMC on the safe operation of the vehicle and the influence of magnetic ring saturation on the filter performance influences.
- the above-mentioned drive assembly further includes a second filter magnetic ring, through which the first input end of the two-level inverter circuit is coupled to the positive pole of the battery pack, and the two-level inverter circuit The second input end is coupled to the negative pole of the battery pack through the second filtering magnetic ring.
- the motor coil When the motor coil is excited, the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and passes through the first filter magnetic ring again, and flows back to to the negative terminal of the DC power supply.
- the current flows out from the positive pole of the DC power supply, and passes through the second filter magnetic ring, the battery pack, the second filter magnetic ring, the second group of switch tubes, the first filter magnetic ring, the motor coil, the first filter magnetic ring, and the first filter magnetic ring. After the magnetic ring, it flows back to the negative pole of the DC power supply.
- the current when charging the battery pack, the current will pass through the first filter magnetic ring twice and the second filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time is different from that of the current second time.
- the direction of the current passing through the first filter magnetic ring is opposite, and the current direction of the current passing through the second filter magnetic ring for the first time is opposite to the current direction of the current passing through the second filter magnetic ring for the second time, so the magnetic flux generated on the first filter magnetic ring
- the flux can cancel each other, and the magnetic flux generated on the second filter magnetic ring can also cancel each other, so the first filter magnetic ring and the second filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce the impact of EMC on the safe operation of the vehicle.
- the drive assembly when the drive assembly is not used for driving the vehicle, the drive assembly excites the motor coil and charges the battery pack.
- the switch tube in the two-level inverter circuit in the drive assembly can be controlled, and the motor coil in the drive assembly can As a boost inductor, it excites the motor coil and charges the battery pack.
- the functions of the two-level inverter circuit and the motor coil in the drive assembly are different.
- the two-level inverter circuit is used to convert DC power into AC power, and the drive motor converts electrical energy into mechanical energy.
- the drive assembly is not used for vehicle driving, it just borrows the switch tube in the two-level inverter circuit, and uses the motor coil as a boost inductor to realize the boost charging function.
- a control method of a drive assembly includes a two-level inverter circuit, a first filter magnetic ring, and a motor coil.
- the first input terminal and the second input terminal of the two-level inverter circuit are respectively used for coupling with the positive pole and the negative pole of the battery pack, and the first input terminal of the two-level inverter circuit is also used for coupling with the positive pole of the DC power supply connection; the three-phase output terminals of the two-level inverter circuit are respectively coupled to the three terminals of the motor coil through the first filter magnetic ring.
- the first output terminal of the three-phase output terminals of the two-level inverter circuit is used for coupling connection with the negative pole of the DC power supply before passing through the first filter magnetic ring.
- the two-level inverter circuit includes a first group of switching tubes and a second group of switching tubes, and the first group of switching tubes and the second group of switching tubes respectively include one or more switching tubes.
- the above method includes: when the motor coil is excited, the first group of switching tubes is controlled to be turned on, the second group of switching tubes is turned off, the current flows out from the positive pole of the DC power supply, and passes through the first group of switching tubes in the two-level inverter circuit , the first filter magnetic ring, the motor coil, and flow back to the negative pole of the DC power supply after passing through the first filter magnetic ring again.
- the first set of switch tubes When charging the battery pack, the first set of switch tubes is controlled to be turned off, the second set of switch tubes is turned on, and the current flows out from the positive pole of the DC power supply, passing through the battery pack, the second set of switch tubes in the two-level inverter circuit, The first filter magnetic ring, the motor coil, and after passing through the first filter magnetic ring again, flow back to the negative pole of the DC power supply.
- the above-mentioned first group of switching transistors includes a first switching transistor
- the second group of switching transistors includes a second switching transistor.
- the first end of the first switch tube is the first input end of the two-level inverter circuit
- the second end of the first switch tube is the second output end of the three-phase output ends of the two-level inverter circuit.
- the second end of the first switch tube is coupled to the first end of the second switch tube, and the second end of the first switch tube and the first end of the second switch tube are coupled to the second end of the motor coil through the first filter magnetic ring .
- the second end of the second switch tube is the second input end of the two-level inverter circuit, and the third end of the first switch tube and the third end of the second switch tube are control ends.
- the first switch tube when the motor coil is excited, the first switch tube is in a conduction state, and the second switch tube is in an off state.
- the first switching tube When charging the battery pack, the first switching tube is in an off state, and the second switching tube is in a conducting state.
- the first switch tube and the second switch tube are N-type metal oxide semiconductor MOS tubes, the first end of the first switch tube is a drain, the second end of the first switch tube is a source, and the second end of the first switch tube is a source.
- the third terminal of the first switching tube is the grid, the first terminal of the second switching tube is the drain, the second terminal of the second switching tube is the source, and the third terminal of the second switching tube is the grid.
- the first group of switching transistors further includes a third switching transistor
- the second group of switching transistors further includes a fourth switching transistor.
- the first end of the third switching tube is the first input end of the two-level inverter circuit
- the second end of the third switching tube is the third output end of the three-phase output terminals of the two-level inverter circuit;
- the third The second end of the switch tube is coupled to the first end of the fourth switch tube, the second end of the third switch tube and the first end of the fourth switch tube are coupled to the third end of the motor coil through the first filter magnetic ring, and the second end of the switch tube is coupled to the third end of the motor coil.
- the second terminal of the four switching tubes is the second input terminal of the two-level inverter circuit;
- the third terminal of the third switching tube and the third terminal of the fourth switching tube are control terminals.
- the third switch tube when the motor coil is excited, the third switch tube is in the on state, and the fourth switch tube is in the off state; when the battery pack is charged, the third switch tube is in the off state, and the fourth switch tube is in the off state.
- the tube is in conduction state.
- the third switch tube and the fourth switch tube are N-type MOS tubes, the first end of the third switch tube is a drain, the second end of the third switch tube is a source, and the third switch tube The third end is the grid, the first end of the fourth switch tube is the drain, the second end of the fourth switch tube is the source, and the third end of the fourth switch tube is the grid.
- the drive assembly further includes a second filter magnetic ring, through which the first input terminal of the two-level inverter circuit is coupled to the positive pole of the battery pack, and the first input terminal of the two-level inverter circuit is coupled to the positive pole of the battery pack.
- the two input ends are coupled to the negative pole of the battery pack through the second filtering magnetic ring.
- the current flows out from the positive pole of the DC power supply, and passes through the second filter magnetic ring, the battery pack, the second filter magnetic ring, the second group of switch tubes, the first filter magnetic ring, the motor coil, the first filter magnetic ring, and the first filter magnetic ring. After the magnetic ring, it flows back to the negative pole of the DC power supply.
- the drive assembly when the drive assembly is not used for driving the vehicle, the drive assembly excites the motor coil and charges the battery pack.
- the third aspect of the embodiments of the present application provides a charging system, the charging system includes a power distribution circuit, and the drive assembly as described in the first aspect above, the first input terminal of the two-level inverter circuit It is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
- the fourth aspect of the embodiments of the present application provides an electric device, the electric device includes a power distribution circuit, and the drive assembly as described in the first aspect above, the first two-level inverter circuit The input end is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
- the above electric device further includes a battery pack.
- the electrical equipment may be electrical equipment such as a vehicle or a ship, and the drive assembly in the electrical equipment may excite the motor coil and charge the battery pack when not used for equipment driving.
- FIG. 1 is a schematic diagram of a circuit structure of a charging system provided by an embodiment of the present application
- Fig. 2 is a schematic diagram of the working principle of a charging system provided in the embodiment of the present application when exciting the motor coil;
- Fig. 3 is a schematic diagram of the working principle of a charging system provided in an embodiment of the present application when charging a battery pack;
- Fig. 4 is a schematic diagram of the magnetic flux generated when a unidirectional current passes through the magnetic ring provided by the embodiment of the present application;
- FIG. 5 is a schematic structural diagram of a vehicle charging provided in an embodiment of the present application.
- FIG. 6 is a schematic diagram of a circuit structure of a drive assembly provided by an embodiment of the present application.
- Fig. 7 is a schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application.
- Fig. 8 is an equivalent circuit diagram when exciting the motor coil in the drive assembly provided by the embodiment of the present application.
- Fig. 9 is a schematic diagram of the magnetic flux generated when a bidirectional current passes through the magnetic ring provided by the embodiment of the present application.
- Fig. 10 is a schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application.
- Fig. 11 is an equivalent circuit diagram when charging the battery pack in the drive assembly provided by the embodiment of the present application.
- Fig. 12 is another schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application.
- Fig. 13 is another schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application;
- Fig. 14 is a schematic diagram of the circuit structure of another drive assembly provided by the embodiment of the present application.
- Fig. 15 is another schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application.
- Fig. 16 is another schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application.
- Fig. 17 is another schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application.
- Fig. 18 is another schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application.
- Fig. 19 is a schematic structural diagram of an electrical device provided by an embodiment of the present application.
- Fig. 20 is a schematic flowchart of a method for controlling a drive assembly provided by an embodiment of the present application.
- At least one item (piece) of a, b or c can represent: a, b, c, a and b, a and c, b and c, or, a and b and c, wherein a, b and c can be single or multiple.
- words such as “first” and “second” are used to distinguish the same or similar items with basically the same function and effect, Those skilled in the art can understand that words such as “first” and “second” do not limit the quantity and execution order.
- first filter magnetic ring and second filter magnetic ring in the embodiment of the present application are only used to distinguish different filter magnetic rings.
- the first, second, etc. descriptions that appear in the embodiments of this application are only for illustration and to distinguish the description objects. Any limitations of the examples.
- the charging piles used for charging electric vehicles on the market can be divided into high-voltage charging piles and low-voltage charging piles.
- the output voltage of high-voltage charging piles is generally 200V-750V
- the output voltage of low-voltage charging piles is generally 200V-500V.
- the battery system of electric vehicles can use a high-voltage battery system.
- most of the charging piles currently on the market are low-voltage charging piles, which can only charge low-voltage battery systems (for example, 450V) and cannot charge high-voltage battery systems (for example, 750V).
- the output voltage of the low-voltage charging pile can be adjusted by reusing the motor coil in the electric vehicle and the switching device in the two-level inverter circuit in the prior art. Boost the voltage so that the low-voltage charging pile can charge the high-voltage battery system, thereby realizing the boost charging function.
- FIG. 1 is a schematic diagram of a circuit structure of a charging system.
- the charging system may include a DC power supply, a power distribution circuit (for example, a power distribution box), a drive assembly, and a battery pack.
- the drive assembly includes an MCU filter magnetic ring, a two-level inverter circuit, a three-phase Nanocrystalline magnetic rings and motor coils.
- the DC power supply may be a DC power output from the charging pile.
- the switch K3 in the battery pack, the switches K4 and K5 in the power distribution circuit are all in the off state, and the switches K1 and K2 in the battery pack are in the on state.
- the DC voltage of the battery pack is filtered by the MCU filter magnetic ring
- the switch tubes M1 to M6 in the two-level inverter circuit the DC power can be converted into AC power, and the motor coil is driven after being filtered by the three-phase nanocrystalline magnetic ring. Convert electrical energy into mechanical energy.
- the DC power output by the charging pile passes through the power distribution circuit, and the motor coil in the drive assembly is used as a boost inductor to control the on and off of the switch tube in the two-level inverter circuit in the drive assembly. If it is disconnected, the low-voltage DC power output from the charging pile can be boosted to charge the high-voltage battery pack.
- the charging system shown in Figure 1 implements boost charging, it can include the motor coil excitation process and the battery pack charging process. The excitation process and charging process of the charging system shown in Figure 1 are described below in conjunction with Figure 2 and Figure 3. for details.
- Fig. 2 is a structural schematic diagram of a motor coil excitation process.
- the switches K6 and K7 of the DC power supply, the switches K4 and K5 in the power distribution circuit, and the switch K3 in the battery pack are all in the conduction state, and control
- the switch tube M5 in the two-level inverter circuit is turned on. Therefore, the circuit of the motor coil excitation process is: the positive pole of the DC power supply ⁇ power distribution circuit ⁇ battery pack ⁇ MCU filter magnetic ring ⁇ switch tube M5 in the two-level inverter circuit ⁇ three-phase nanocrystalline magnetic ring ⁇ motor coil ⁇ distribution Electrical circuit ⁇ the negative pole of the DC power supply.
- FIG. 3 is a schematic structural diagram of a battery pack charging process.
- the switches K6 and K7 of the DC power supply, the switches K4 and K5 in the power distribution circuit, and the switches K1 to K3 in the battery pack are all in the conducting state, and control the two levels
- the switch tube M6 in the inverter circuit is turned on. Therefore, the circuit of the charging process of the battery pack is: the positive pole of the DC power supply ⁇ power distribution circuit ⁇ battery pack ⁇ MCU filter magnetic ring ⁇ switch tube M6 in the two-level inverter circuit ⁇ three-phase nanocrystalline magnetic ring ⁇ motor coil ⁇ distribution Electrical circuit ⁇ the negative pole of the DC power supply.
- the excitation process shown in Figure 2 and the charging process shown in Figure 3 can be carried out alternately at a certain frequency, because after the excitation process excites the motor coil, energy can be stored in the motor coil , so that in the process of charging the battery pack, the voltage of the motor coil and the voltage of the DC power supply can be superimposed to charge the battery pack, and the low-voltage charging pile can be used to charge the high-voltage battery system.
- the functions of the two-level inverter circuit and the motor coil in the drive assembly are different in the driving mode and the charging mode.
- the driving mode the two-level inverter circuit is used to convert DC power into AC power
- the drive motor converts electrical energy into mechanical energy.
- the charging mode only the switch tube in the two-level inverter circuit is used, and the motor coil is used as a boost inductor to realize the boost charging function. That is to say, when the low-voltage charging pile charges the high-voltage battery pack, the switch tube and motor coil in the drive assembly can be borrowed to realize the boost charging function.
- Figure 4 is a schematic diagram of the magnetic flux generated when a unidirectional current passes through the magnetic ring.
- the solid line with arrows in Figure 4 indicates the direction of the current passing through the magnetic ring, and the dotted line with arrows indicates the direction of the magnetic flux generated on the magnetic ring.
- Figure 4 when only one direction of current passes through the magnetic ring, the magnetic flux generated on the magnetic ring cannot cancel each other out, and the magnetic ring will be saturated.
- Fig. 5 is a schematic diagram of a vehicle charging structure. Combining Fig. 2 and Fig. 3, as shown in Fig. 5, when the low-voltage charging pile is charging the high-voltage battery pack, part of the circuit in the excitation process and charging process is outside the drive assembly. As a result, the loop area of the excitation process and the charging process is large, and there is a serious electromagnetic interference problem on the vehicle, which affects the achievement of the EMC index of the vehicle and the electromagnetic safety in actual operation.
- the embodiment of the present application provides a drive assembly.
- the boost charging function is realized, the direction of the current flowing on the filter magnetic ring is bidirectional, the magnetic flux generated on the filter magnetic ring can cancel each other, and the filter magnetic ring will not be saturated, so it can reduce electromagnetic interference and reduce EMC The impact on the safe operation of the vehicle, and the impact of the saturation of the magnetic ring on the filter performance.
- the present application integrates the circuits of the excitation process and the charging process inside the drive assembly, since the metal shell of the drive assembly can provide shielding effect, so the electromagnetic interference can be further reduced.
- An embodiment of the present application provides a drive assembly, and the drive assembly may be a drive assembly in electrical equipment such as a vehicle or a ship.
- the drive assembly can be used to drive electrical equipment such as vehicles or boats, or when the drive assembly is not used to drive electrical equipment such as vehicles or boats (for example, when charging electrical equipment such as vehicles or boats), the motor coil Excite and charge the battery pack.
- the drive assembly is used to drive the vehicle; when the vehicle is in charging mode, the drive assembly is used to excite the motor coil and charge the battery pack.
- the drive assembly includes a two-level inverter circuit, a first filter magnetic ring, and a motor coil.
- the first input terminal a and the second input terminal b of the two-level inverter circuit are respectively used for coupling and connection with the positive pole and the negative pole of the battery pack, and the first input terminal a of the two-level inverter circuit is also used for coupling with the DC power supply positive coupling connection.
- the three-phase output terminals (c-terminal, d-terminal and e-terminal) of the two-level inverter circuit are respectively coupled to the three terminals (f-terminal, g-terminal and h-terminal) of the motor coil through the first filter magnetic ring.
- the first output end c of the three-phase output ends of the two-level inverter circuit is used for coupling connection with the negative pole of the DC power supply before passing through the first filter magnetic ring.
- the first input terminal a of the two-level inverter circuit is used for coupling with the positive pole of the battery pack, and the second input terminal b of the two-level inverter circuit is used for coupling with the negative pole of the battery pack.
- the first input terminal a of the two-level inverter circuit is also used for coupling and connection with the positive pole of the DC power supply.
- the first output end c of the three-phase output ends of the two-level inverter circuit is coupled to the first end d of the motor coil through the first filter magnetic ring, and the second end of the three-phase output ends of the two-level inverter circuit is The output terminal e is coupled to the second terminal f of the motor coil through the first filter magnetic ring, and the third output terminal g of the three-phase output terminals of the two-level inverter circuit is coupled to the motor coil through the first filter magnetic ring.
- the third end h Before the first output end c of the three-phase output ends of the two-level inverter circuit passes through the first filter magnetic ring, the first output end c is used for coupling connection with the positive pole of the DC power supply.
- the DC power shown in Figure 6 can be the DC power output by the charging pile.
- the first filter magnetic ring may be a three-phase nanocrystalline magnetic ring, and the embodiment of the present application does not limit the specific type of the first filter magnetic ring.
- the three-phase output terminals of the two-level inverter circuit when the three-phase output terminals of the two-level inverter circuit are respectively coupled to the three terminals of the motor coil through the first filter magnetic ring, the three-phase output terminals of the two-level inverter circuit are connected from the first filter magnetic ring After passing through the center, they are respectively coupled to the three ends of the motor coil.
- the two-level inverter circuit includes a first group of switching tubes and a second group of switching tubes.
- the first group of switch transistors may include one or more switch transistors, and the second group of switch transistors may also include one or more switch transistors.
- the number of switching transistors included in the first group of switching transistors is the same as the number of switching transistors included in the second group of switching transistors.
- the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes, the first filter magnetic ring, and the motor coil in the two-level inverter circuit, and passes through the first filter magnetic ring again. Return to the negative terminal of the DC power supply. That is, when the motor coil is excited, the current passes through the first filtering magnetic ring twice.
- the current flows out from the positive pole of the DC power supply, passes through the battery pack, the second set of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and then passes through the first filter magnetic After the loop, it flows back to the negative terminal of the DC power supply. That is, when charging the battery pack, the current passes through the first filter magnetic ring twice.
- the first group of switching transistors includes a first switching transistor
- the second group of switching transistors includes a second switching transistor.
- the first end of the first switch tube is the first input end of the two-level inverter circuit
- the second end of the first switch tube is the second output end of the three-phase output ends of the two-level inverter circuit.
- the second end of the first switch tube is coupled to the first end of the second switch tube, and the second end of the first switch tube and the first end of the second switch tube are coupled to the second end of the motor coil through the first filter magnetic ring
- the second end of the second switching tube is the second input end of the two-level inverter circuit.
- the third terminal of the first switch tube and the third terminal of the second switch tube are control terminals.
- the above-mentioned first switching tube and the second switching tube may be metal-oxide-semiconductor field-effect transistors (MOSFET, referred to as MOS transistors), or insulated gate bipolar transistors.
- MOSFET metal-oxide-semiconductor field-effect transistors
- IGBT insulated gate bipolar transistor
- the first switch tube and the second switch tube are MOS tubes, they may be N-type MOS tubes or P-type MOS tubes.
- the first end of the first switch tube is the drain, the second end of the first switch tube is the source, the third end of the first switch tube is the grid, the first end of the second switch tube is the drain, and the second end of the second switch tube is the drain.
- the second end of the switch tube is the source, and the third end of the second switch tube is the gate.
- the first group of switching tubes includes the first switching tube M1
- the second group of switching tubes includes the second switching tube M2.
- the drain of the first switching tube M1 is the first input terminal a of the two-level inverter circuit
- the source of the first switching tube M1 is the second output terminal e of the three-phase output terminals of the two-level inverter circuit.
- the source of the first switching tube M1 is coupled to the drain of the second switching tube M2, and the source of the first switching tube M1 and the drain of the second switching tube M2 are coupled to the second end of the motor coil through the first filter magnetic ring f, the source of the second switching tube M2 is the second input terminal b of the two-level inverter circuit.
- the gate of the first switch M1 and the gate of the second switch M2 are control terminals.
- the first switch tube When the motor coil is excited, the first switch tube is in a conduction state, and the second switch tube is in an off state.
- the first switching tube When charging the battery pack, the first switching tube is in an off state, and the second switching tube is in a conducting state.
- the first group of switching tubes and the second group of switching tubes respectively include a switching tube
- the first group of switching tubes includes the first switching tube M1
- the second group of switching tubes includes the second switching tube M2 as an example, referring to FIG. 7 to FIG. 10 Introduce the excitation process and charging process when the drive assembly shown in Figure 6 realizes boost charging.
- the first switching tube M1 when the motor coil is excited, the first switching tube M1 is controlled to be turned on, and the second switching tube M2 is turned off. After the current flows out from the positive pole of the DC power supply, it passes through the two-level inverter circuit
- the first switching tube M1 in the circuit after passing through the first filter magnetic ring, flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the DC power supply through the first filter magnetic ring
- the negative pole forms a loop. That is, the circuit of the motor coil excitation process is: the positive pole of the DC power supply ⁇ the first switching tube M1 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- FIG. 8 is an equivalent circuit diagram of the excitation process of the above-mentioned motor coil.
- the motor coil in FIG. 7 can be equivalent to an inductor L
- the first switching tube M1 in FIG. 7 can be equivalent to a switching tube Q.
- the DC power supply V in forms a closed loop through the inductor L and the switch tube Q
- the DC power supply V in excites the motor coil.
- the motor coil acts as a boost inductor to store energy.
- the solid line with arrows in FIG. 9 indicates the direction of current passing through the first filter magnetic ring
- the dotted line with arrows indicates the direction of magnetic flux generated on the first filter magnetic ring.
- the current direction when the current passes through the first filter magnetic ring for the first time is to flow into the first filter magnetic ring
- the current direction when the current passes through the first filter magnetic ring for the second time is to flow out of the first filter magnetic ring.
- the direction of the current passing through the first filter magnetic ring is opposite, so the magnetic flux generated on the first filter magnetic ring can cancel each other, and the first filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce the impact of EMC on the safe operation of the vehicle. Influence, and the influence of magnetic ring saturation on filter performance.
- the circuit of the charging process of the battery pack is: the positive pole of the DC power supply ⁇ the battery pack ⁇ the second switch tube M2 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- FIG. 11 is an equivalent circuit diagram of the above battery pack charging process.
- the motor coil in FIG. 10 can be equivalent to an inductor L
- the second switching tube M2 in FIG. 10 can be equivalent to a switching tube D.
- the DC power supply V in and the inductor L form a closed loop through the switch tube D
- the DC power supply Vin and the inductor L jointly charge the battery pack
- the charging voltage of the battery pack Vout Vin+Ldi/dt , where Ldi/dt is the voltage across the inductor.
- the excitation process shown in Figure 7 and the charging process shown in Figure 10 are carried out alternately at a frequency of 10kHz, and the DC power supply can be The voltage of 450V is boosted to about 750V, so that the low-voltage DC power supply can charge the high-voltage battery system.
- the first group of switching transistors may further include a third switching transistor in addition to the first switching transistor
- the second group of switching transistors may further include a fourth switching transistor in addition to the second switching transistor.
- the first end of the third switch tube is the first input end of the two-level inverter circuit
- the second end of the third switch tube is the third output end of the three-phase output ends of the two-level inverter circuit.
- the second end of the third switch tube is coupled to the first end of the fourth switch tube, and the second end of the third switch tube and the first end of the fourth switch tube are coupled to the third end of the motor coil through the first filter magnetic ring
- the second terminal of the third switching tube is the second input terminal of the two-level inverter circuit.
- the third terminal of the third switch tube and the third terminal of the fourth switch tube are control terminals.
- the above-mentioned third switch transistor and fourth switch transistor may be MOS transistors, or may be insulated gate bipolar transistors (IGBTs), which are not limited in this embodiment of the present application.
- the third switch tube and the fourth switch tube are MOS tubes, they may be N-type MOS tubes or P-type MOS tubes.
- the first end of the third switch tube is the drain, the second end of the third switch tube is the source, the third end of the third switch tube is the gate, the first end of the fourth switch tube is the drain, and the fourth switch tube is the drain.
- the second end of the switch tube is the source, and the third end of the fourth switch tube is the gate.
- the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group
- the switch tubes include a second switch tube M2 and a fourth switch tube M4.
- the drain of M1 and the drain of M3 are the first input end a of the two-level inverter circuit
- the source of M1 is the second output end e of the three-phase output end of the two-level inverter circuit
- the source of M3 is two The third output terminal g of the three-phase output terminals of the level inverter circuit.
- the source of M1 is coupled to the drain of M2, and the source of M1 and the drain of M2 are coupled to the second terminal f of the motor coil through the first filter magnetic ring.
- the source of M3 is coupled to the drain of M4, and the source of M3 and the drain of M4 are coupled to the third terminal h of the motor coil through the first filter magnetic ring.
- the source of M2 and the source of M4 are the second input terminal b of the two-level inverter circuit.
- the first switch tube and the third switch tube are in a conduction state, and the second switch tube and the fourth switch tube are in an off state.
- the first switch tube and the third switch tube are in the off state, and the second switch tube and the fourth switch tube are in the on state.
- the first group of switching tubes and the second group of switching tubes respectively include two switching tubes, the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group of switching tubes includes the second switching tube M2 and the second switching tube.
- the fourth switching tube M4 as an example, the excitation process and charging process of the drive assembly shown in FIG. 6 to realize boost charging are introduced with reference to FIGS. 12 and 13 .
- the circuit structure includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the first switch tube M1 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the second end f of the motor coil, and flows from the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- a loop of the motor coil excitation process is: the positive pole of the DC power supply ⁇ the first switching tube M1 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the current flows out from the positive pole of the DC power supply, it passes through the third switching tube M3 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third end h of the motor coil, and flows from the motor The first end d of the coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
- another circuit in the excitation process of the motor coil is: the positive pole of the DC power supply ⁇ the third switching tube M3 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the second switch M2 and the fourth switch M4 are controlled to be turned on, and the first switch M1 and the third switch M3 are turned off.
- the circuit shown in FIG. 13 The structure includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the second switch tube M2 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the second end f of the motor coil, and flows from The first end d of the motor coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
- a circuit of the charging process of the battery pack is: the positive pole of the DC power supply ⁇ the battery pack ⁇ the second switch tube M2 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the fourth switching tube M4 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third terminal h of the motor coil, and It flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
- another circuit in the charging process of the battery pack is: the positive pole of the DC power supply ⁇ the battery pack ⁇ the fourth switch tube M4 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the above-mentioned drive assembly may also include a second filter magnetic ring, the first input terminal of the two-level inverter circuit is coupled to the positive pole of the battery pack through the second filter magnetic ring, and the two-level The second input end of the inverter circuit is coupled to the negative pole of the battery pack through the second filter magnetic ring.
- the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and passes through the first filter magnetic ring again, and flows back to to the negative terminal of the DC power supply.
- the current flows out from the positive pole of the DC power supply, and passes through the second filter magnetic ring, the battery pack, the second filter magnetic ring, the second group of switch tubes, the first filter magnetic ring, the motor coil, the first filter magnetic ring, and the first filter magnetic ring. After the magnetic ring, it flows back to the negative pole of the DC power supply.
- the second filter magnetic ring may be an MCU filter magnetic ring.
- the first input terminal and the second input terminal of the two-level inverter circuit are respectively coupled to the positive pole and the negative pole of the battery pack through the second filter magnetic ring
- the first input terminal and the second input terminal of the two-level inverter circuit may pass through the center of the second filter magnetic ring and be respectively coupled to the positive pole and the negative pole of the battery pack.
- the first group of switching tubes and the second group of switching tubes respectively include a switching tube
- the first group of switching tubes includes the first switching tube M1
- the second group of switching tubes includes the second switching tube M2 as an example, in combination with FIG. 15 and FIG. 16 Introduce the excitation process and charging process when the drive assembly shown in Figure 14 realizes boost charging.
- the first switching tube M1 when the motor coil is excited, the first switching tube M1 is controlled to be turned on, and the second switching tube M2 is turned off. After the current flows out from the positive pole of the DC power supply, it passes through the two-level inverter circuit
- the first switching tube M1 in the circuit after passing through the first filter magnetic ring, flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the DC power supply through the first filter magnetic ring
- the negative pole forms a loop. That is, the circuit of the motor coil excitation process is: the positive pole of the DC power supply ⁇ the first switching tube M1 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the circuit of the battery pack charging process is: the positive pole of the DC power supply ⁇ the second filter magnetic ring ⁇ the battery pack ⁇ the second filter magnetic ring ⁇ the second switch tube M2 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ The negative terminal of the DC power supply.
- the first group of switching tubes and the second group of switching tubes respectively include two switching tubes, the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group of switching tubes includes the second switching tube M2 and the second switching tube.
- the fourth switching tube M4 as an example, the excitation process and charging process of the drive assembly shown in FIG. 14 to realize boost charging are introduced with reference to FIGS. 17 and 18 .
- the circuit structure includes two loops.
- the current flows out from the positive pole of the DC power supply, it passes through the first switch tube M1 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the second end f of the motor coil, and flows from the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- a loop of the motor coil excitation process is: the positive pole of the DC power supply ⁇ the first switch tube M1 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the current flows out from the positive pole of the DC power supply, it passes through the third switching tube M3 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third terminal h of the motor coil, and flows from the motor The first end d of the coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
- another circuit in the excitation process of the motor coil is: the positive pole of the DC power supply ⁇ the third switching tube M3 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ the negative pole of the DC power supply.
- the circuit shown in FIG. 18 includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the second filter magnetic ring, the battery pack, and flows into the second switch tube M2 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then passes through the second filter magnetic ring.
- a filter magnetic ring flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. That is, a circuit in the charging process of the battery pack is: positive pole of the DC power supply ⁇ second filter magnetic ring ⁇ battery pack ⁇ second filter magnetic ring ⁇ second switch tube M2 ⁇ first filter magnetic ring ⁇ motor coil ⁇ first filter magnetic ring ⁇ Negative pole of DC power supply.
- the current flows out from the positive pole of the DC power supply, it passes through the second filter magnetic ring, the battery pack, and flows into the fourth switch tube M4 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then passes through
- the first filter magnetic ring flows in from the third end h of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- a circuit of the charging process of the battery pack is: the positive pole of the DC power supply ⁇ the second filter magnetic ring ⁇ the battery pack ⁇ the second filter magnetic ring ⁇ the fourth switch tube M4 ⁇ the first filter magnetic ring ⁇ the motor coil ⁇ the first filter magnetic ring ⁇ Negative pole of DC power supply.
- the embodiment of the present application also provides a charging system, which includes a power distribution circuit, and a drive assembly as shown in any of the above-mentioned Figures 6, 7, 10, and 12-18.
- the first input terminal of the two-level inverter circuit is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
- the embodiment of the present application also provides an electric device, the electric device includes a power distribution circuit, and a drive assembly as shown in any of the above-mentioned Figures 6, 7, 10, 12-18, the drive assembly
- the first input terminal of the formed two-level inverter circuit is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
- the electric device may also include a battery pack.
- the electrical equipment may be equipment such as a vehicle or a ship
- the drive assembly may be a drive assembly in the electrical equipment such as a vehicle or a ship.
- the embodiment of the present application does not limit the specific type of electrical equipment. Any electrical equipment including the above-mentioned drive assembly is within the protection scope of the embodiment of the application.
- the electrical equipment can be used when the drive assembly is not used to drive the equipment. , to boost the low-voltage DC power supply and charge the battery pack in the device.
- the drive assembly can be used to drive the vehicle.
- the drive assembly is used to excite the motor coil in the electric vehicle and charge the battery pack.
- the motor coil in the drive assembly can be used as a boost inductor to control the two-level inverter circuit in the drive assembly.
- the switch is turned on and off, which can boost the low-voltage DC power output from the charging pile to charge the high-voltage battery pack.
- the embodiment of the present application also provides a method for controlling a drive assembly, which may be the drive assembly shown in FIG. 6 or FIG. 14 . As shown in FIG. 20 , the method includes steps S2001-S2002.
- Controlling the first group of switch tubes to be turned on and the second group of switch tubes to be turned off includes: controlling the first switch tubes to be turned on and controlling the second switch tubes to be turned off.
- the drive assembly is the drive assembly shown in Figure 6 or Figure 14
- the first switch tube is M1
- the second switch tube is M2 as an example
- the first switch tube M1 is controlled to conduct, Control the second switching tube to turn off M2, as shown in Figure 7 or Figure 15, after the current flows out from the positive pole of the DC power supply, it passes through the first switching tube M1 in the two-level inverter circuit, and then passes through the first filter magnetic ring , flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- controlling the first group of switching tubes to be turned on and the second group of switching tubes to be turned off includes: controlling the first switching tube and the third switching tube to be turned on, and controlling the second switching tube and the second switching tube to be turned on.
- the four switch tubes are turned off.
- the drive assembly is the drive assembly shown in FIG. 6 or FIG.
- the switching tube M4 as an example.
- the first switching tube M1 and the third switching tube M3 are controlled to be turned on, and the second switching tube M2 and the fourth switching tube M4 are controlled to be turned off.
- the first switching tube M1 in the two-level inverter circuit passes through the first filter magnetic ring, and flows from the second Terminal f flows in, flows out from the first terminal d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- the current of the other loop flows out from the positive pole of the DC power supply, passes through the third switching tube M3 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third end h of the motor coil, and flows from the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- Controlling the first group of switch tubes to be turned off and the second group of switch tubes to be turned on includes: controlling the first switch tube to be turned off and controlling the second switch tube to be turned on.
- the drive assembly is the drive assembly shown in Figure 6, the first switch tube is M1, and the second switch tube is M2, when charging the battery pack, the first switch tube M1 is controlled to be turned off, and the second The switch tube is turned on for M2.
- the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the second switch tube M2 in the two-level inverter circuit, passes through the first filter magnetic ring, and flows in from the second end f of the motor coil. And flow out from the first end d of the motor coil, and then flow back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- the first switch tube is M1
- the second switch tube is M2.
- control the first switch tube M1 to turn off
- control the second switch tube to turn off.
- the second switch tube is turned on for M2.
- controlling the first group of switching tubes to be turned off and the second group of switching tubes to be turned on includes: controlling the first switching tube and the third switching tube to be turned off, and controlling the second switching tube and the second switching tube to be turned off.
- the four switch tubes are turned on.
- the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group of switching tubes includes the second switching tube M2 and the fourth switching tube M4. as an example.
- the second switch M2 and the fourth switch M4 are controlled to be turned on, and the first switch M1 and the third switch M3 are turned off.
- the current of a loop flows out from the positive pole of the DC power supply, passes through the battery pack and the second switch tube M2 in the two-level inverter circuit, passes through the first filter magnetic ring, and flows from the second end of the motor coil f flows in and flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
- the current of the other loop flows out from the positive pole of the DC power supply, passes through the battery pack and the fourth switching tube M4 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third terminal h of the motor coil, and flows from The first end d of the motor coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
- the first group of switch tubes includes the first switch tube M1 and the third switch tube M3
- the second set of switch tubes includes the second switch tube M2 and the fourth switch tube Take M4 as an example.
- the second switch M2 and the fourth switch M4 are controlled to be turned on, and the first switch M1 and the third switch M3 are turned off.
- the current of one loop flows out from the positive pole of the DC power supply, passes through the second filter magnetic ring, the battery pack, and flows into the second switch tube in the two-level inverter circuit after passing through the second filter magnetic ring again M2 then passes through the first filter magnetic ring, flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- the current of the other loop flows out from the positive pole of the DC power supply, passes through the second filter magnetic ring, the battery pack, and flows into the fourth switch tube M4 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then passes through the second filter magnetic ring.
- a filter magnetic ring flows in from the third end h of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
- the direction of the current passing through the first filter magnetic ring and the second filter magnetic ring is bidirectional, so the first filter magnetic ring
- the magnetic flux generated on the ring can cancel each other, and the magnetic flux generated on the second filter magnetic ring can also cancel each other, so the first filter magnetic ring and the second filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce The impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance.
- the metal shell of the drive assembly can provide shielding, so electromagnetic interference can be further reduced.
- the steps of the methods or algorithms described in connection with the disclosure of this application can be implemented in the form of hardware, or can be implemented in the form of a processor executing software instructions.
- the software instructions can be composed of corresponding software modules, and the software modules can be stored in random access memory (random access memory, RAM), flash memory, erasable programmable read-only memory (erasable programmable ROM, EPROM), electrically erasable Programmable read-only memory (electrically EPROM, EEPROM), registers, hard disk, removable hard disk, CD-ROM, or any other form of storage medium known in the art.
- An exemplary storage medium is coupled to the processor such the processor can read information from, and write information to, the storage medium.
- the storage medium may also be a component of the processor.
- the processor and storage medium can be located in the ASIC.
- the ASIC may be located in the core network interface device.
- the processor and the storage medium may also exist in the core network interface device as discrete components.
- the functions described in the present invention may be implemented by hardware, software, firmware or any combination thereof.
- the functions may be stored on or transmitted over as one or more instructions or code on a computer-readable medium.
- Computer-readable media includes both computer storage media and communication media including any medium that facilitates transfer of a computer program from one place to another.
- a storage media may be any available media that can be accessed by a general purpose or special purpose computer.
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Abstract
Description
本申请要求于2021年07月19日提交国家知识产权局、申请号为202110815614.5、申请名称为“一种驱动总成及其控制方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110815614.5 and the application title "a drive assembly and its control method" submitted to the State Intellectual Property Office on July 19, 2021, the entire contents of which are incorporated by reference In this application.
本申请实施例涉及充电技术领域,尤其涉及一种驱动总成及其控制方法。The embodiments of the present application relate to the technical field of charging, and in particular to a drive assembly and a control method thereof.
随着人们环保意识的提高,电动汽车受到了广大用户的青睐。用户在选择电动汽车时,车辆的续航能力是用户考虑的重要因素。为了提升电动汽车的续航能力,电动汽车的电池系统可以采用高压电池系统。然而,目前市场上的充电桩大部分为低压充电桩,该低压充电桩无法为高压电池系统充电。因此,可以通过电动汽车中的电机线圈及马达控制器(motor control unit,MCU)等功率器件,实现升压充电功能,使得低压充电桩可以为高压电池系统充电。With the improvement of people's awareness of environmental protection, electric vehicles have been favored by the majority of users. When users choose electric vehicles, the battery life of the vehicles is an important factor that users consider. In order to improve the battery life of electric vehicles, the battery system of electric vehicles can use a high-voltage battery system. However, most of the charging piles currently on the market are low-voltage charging piles, which cannot charge the high-voltage battery system. Therefore, the boost charging function can be realized through power devices such as motor coils and motor control units (MCUs) in electric vehicles, so that low-voltage charging piles can charge high-voltage battery systems.
但是,采用电机线圈及MCU等功率器件实现升压充电功能时,充电系统的电磁干扰较大,会对电动汽车的电磁兼容性(electromagnetic compatibility,EMC),以及车辆的安全运行造成影响。However, when power devices such as motor coils and MCUs are used to realize the boost charging function, the electromagnetic interference of the charging system is relatively large, which will affect the electromagnetic compatibility (EMC) of electric vehicles and the safe operation of vehicles.
发明内容Contents of the invention
本申请实施例提供一种驱动总成及其控制方法,能够减小电磁干扰,降低EMC对车辆安全运行的影响。Embodiments of the present application provide a drive assembly and a control method thereof, which can reduce electromagnetic interference and reduce the impact of EMC on safe operation of a vehicle.
为达到上述目的,本申请实施例采用如下技术方案:In order to achieve the above purpose, the embodiment of the present application adopts the following technical solutions:
本申请实施例的第一方面,提供一种驱动总成,该驱动总成包括两电平逆变电路、第一滤波磁环,以及电机线圈;两电平逆变电路的第一输入端和第二输入端分别用于与电池包的正极和负极耦合连接,两电平逆变电路的第一输入端还用于与直流电源的正极耦合连接。该两电平逆变电路的三相输出端通过第一滤波磁环分别耦合至电机线圈的三端,两电平逆变电路的三相输出端中的第一输出端在通过第一滤波磁环之前,用于与直流电源的负极耦合连接。两电平逆变电路包括第一组开关管和第二组开关管,该第一组开关管和该第二组开关管分别包括一个或多个开关管。在对电机线圈励磁时,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。在对电池包充电时,电流从直流电源的正极流出,经过电池包、两电平逆变电路中的第二组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。According to the first aspect of the embodiments of the present application, a drive assembly is provided, the drive assembly includes a two-level inverter circuit, a first filter magnetic ring, and a motor coil; the first input end of the two-level inverter circuit and The second input terminal is respectively used for coupling connection with the positive pole and the negative pole of the battery pack, and the first input terminal of the two-level inverter circuit is also used for coupling connection with the positive pole of the DC power supply. The three-phase output terminals of the two-level inverter circuit are respectively coupled to the three terminals of the motor coil through the first filter magnetic ring, and the first output terminal of the three-phase output terminals of the two-level inverter circuit is passed through the first filter magnetic ring. Before the ring, it is used to couple with the negative pole of the DC power supply. The two-level inverter circuit includes a first group of switching tubes and a second group of switching tubes, and the first group of switching tubes and the second group of switching tubes respectively include one or more switching tubes. When the motor coil is excited, the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes, the first filter magnetic ring, and the motor coil in the two-level inverter circuit, and passes through the first filter magnetic ring again. Return to the negative terminal of the DC power supply. When charging the battery pack, the current flows out from the positive pole of the DC power supply, passes through the battery pack, the second group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, the motor coil, and passes through the first filter magnetic ring again After that, it flows back to the negative pole of the DC power supply.
基于本方案,在对电机线圈励磁时及对电池包充电时,电流都会经过第一滤波磁环两次,而且根据电机线圈励磁过程的回路及电池包充电过程的回路可知,电流第一 次经过第一滤波磁环的方向与电流第二次经过第一滤波磁环的方向相反,因此,第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。而且本方案中在对电机线圈励磁及对电池包充电时,励磁过程和充电过程的回路都集成在驱动总成内部,由于驱动总成的金属外壳可以提供屏蔽作用,因此能够进一步减小电磁干扰。Based on this scheme, when the motor coil is excited and the battery pack is charged, the current will pass through the first filter magnetic ring twice, and according to the circuit of the motor coil excitation process and the battery pack charging process, the current passes through the first time The direction of the first filter magnetic ring is opposite to the direction in which the current passes through the first filter magnetic ring for the second time. Therefore, the magnetic flux generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated, which can reduce the Small electromagnetic interference, reducing the impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance. Moreover, in this solution, when the motor coil is excited and the battery pack is charged, the circuits of the excitation process and the charging process are integrated inside the drive assembly. Since the metal shell of the drive assembly can provide shielding, it can further reduce electromagnetic interference. .
可选的,本申请实施例提供的驱动总成可以应用在车辆或船等用电设备中,以驱动总成应用在车辆中为例。当车辆在行车模式时,驱动总成中的两电平逆变电路用于将直流电转换为交流电,驱动电机将电能转换为机械能。当车辆在充电模式时,可以借用驱动总成中两电平逆变电路中的开关管,并将驱动总成中的电机线圈作为升压电感,通过上述励磁过程和充电过程实现升压充电。Optionally, the drive assembly provided in the embodiment of the present application may be applied to electric equipment such as a vehicle or a ship, and the application of the drive assembly to a vehicle is taken as an example. When the vehicle is in driving mode, the two-level inverter circuit in the drive assembly is used to convert DC power into AC power, and the drive motor converts electrical energy into mechanical energy. When the vehicle is in the charging mode, the switch tube in the two-level inverter circuit in the drive assembly can be used, and the motor coil in the drive assembly can be used as a boost inductor to realize boost charging through the above excitation process and charging process.
一种实现方式中,上述第一组开关管包括第一开关管,上述第二组开关管包括第二开关管。第一开关管的第一端为两电平逆变电路的第一输入端,第一开关管的第二端为两电平逆变电路的三相输出端中的第二输出端。第一开关管的第二端耦合至第二开关管的第一端,第一开关管的第二端和第二开关管的第一端通过第一滤波磁环耦合至电机线圈的第二端。第二开关管的第二端为两电平逆变电路的第二输入端;第一开关管的第三端和第二开关管的第三端为控制端。In an implementation manner, the first group of switch transistors includes a first switch transistor, and the second group of switch transistors includes a second switch transistor. The first end of the first switch tube is the first input end of the two-level inverter circuit, and the second end of the first switch tube is the second output end of the three-phase output ends of the two-level inverter circuit. The second end of the first switch tube is coupled to the first end of the second switch tube, and the second end of the first switch tube and the first end of the second switch tube are coupled to the second end of the motor coil through the first filter magnetic ring . The second terminal of the second switching tube is the second input terminal of the two-level inverter circuit; the third terminal of the first switching tube and the third terminal of the second switching tube are control terminals.
基于本方案,在驱动总成不用于驱动车辆或船等用电设备时,可以借用驱动总成中的两个开关管,并借用驱动总成中的电机线圈作为升压电感,将直流电源的电压升压并为电池包充电。本方案借用了驱动总成中的开关管,能够在驱动总成不用于车辆等设备的驱动时,使用驱动总成中的电机线圈和开关管对电机线圈励磁并对电池包充电,而且在对电机线圈励磁和对电池包充电时,电流两次经过第一滤波磁环的电流方向相反,因此,在第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会饱和。Based on this scheme, when the drive assembly is not used to drive electric equipment such as vehicles or ships, the two switch tubes in the drive assembly can be borrowed, and the motor coil in the drive assembly can be used as a boost inductor to convert the DC power The voltage is boosted and charges the battery pack. This solution borrows the switch tube in the drive assembly, and can use the motor coil and switch tube in the drive assembly to excite the motor coil and charge the battery pack when the drive assembly is not used for driving equipment such as vehicles. When the motor coil is excited and the battery pack is charged, the current direction of the current passing through the first filter magnetic ring twice is opposite. Therefore, the magnetic fluxes generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated.
一种实现方式中,在对上述电机线圈励磁时,第一开关管处于导通状态,第二开关管处于关断状态。在对电池包充电时,第一开关管处于关断状态,第二开关管处于导通状态。In an implementation manner, when the motor coil is excited, the first switch tube is in a conduction state, and the second switch tube is in an off state. When charging the battery pack, the first switching tube is in an off state, and the second switching tube is in a conducting state.
可选的,上述第一开关管和第二开关管为N型金属氧化物半导体MOS管,该第一开关管的第一端为漏极,第一开关管的第二端为源极,第一开关管的第三端为栅极,第二开关管的第一端为漏极,第二开关管的第二端为源极,第二开关管的第三端为栅极。Optionally, the above-mentioned first switch tube and the second switch tube are N-type metal oxide semiconductor MOS tubes, the first end of the first switch tube is a drain, the second end of the first switch tube is a source, and the second end of the first switch tube is a source. The third terminal of the first switching tube is the grid, the first terminal of the second switching tube is the drain, the second terminal of the second switching tube is the source, and the third terminal of the second switching tube is the grid.
基于本方案,在驱动总成不用于驱动车辆或船等用电设备时,可以借用驱动总成中的第一开关管和第二开关管,并通过控制该第一开关管和第二开关管的导通和关断,能够使得励磁过程和充电过程中,电流经过第一滤波磁环两次,而且电流两次经过第一滤波磁环的电流方向相反,因此,在第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响以及磁环饱和对滤波性能的影响。Based on this solution, when the drive assembly is not used to drive electric equipment such as vehicles or ships, the first switch tube and the second switch tube in the drive assembly can be borrowed, and by controlling the first switch tube and the second switch tube The on and off of the current can make the current pass through the first filter magnetic ring twice during the excitation process and the charging process, and the current direction of the current passing through the first filter magnetic ring twice is opposite. Therefore, on the first filter magnetic ring The generated magnetic fluxes can cancel each other, and the first filter magnetic ring will not be saturated, which can reduce electromagnetic interference, reduce the influence of EMC on the safe operation of the vehicle and the influence of magnetic ring saturation on filter performance.
一种实现方式中,上述第一组开关管还包括第三开关管,第二组开关管还包括第四开关管。第三开关管的第一端为两电平逆变电路的第一输入端,第三开关管的第二端为两电平逆变电路的三相输出端中的第三输出端。第三开关管的第二端耦合至第四 开关管的第一端,第三开关管的第二端和第四开关管的第一端通过第一滤波磁环耦合至所述电机线圈的第三端,第四开关管的第二端为两电平逆变电路的第二输入端。第三开关管的第三端和第四开关管的第三端为控制端。In an implementation manner, the first group of switching transistors further includes a third switching transistor, and the second group of switching transistors further includes a fourth switching transistor. The first end of the third switch tube is the first input end of the two-level inverter circuit, and the second end of the third switch tube is the third output end of the three-phase output ends of the two-level inverter circuit. The second end of the third switch tube is coupled to the first end of the fourth switch tube, and the second end of the third switch tube and the first end of the fourth switch tube are coupled to the first end of the motor coil through the first filter magnetic ring. Three terminals, the second terminal of the fourth switching tube is the second input terminal of the two-level inverter circuit. The third terminal of the third switch tube and the third terminal of the fourth switch tube are control terminals.
基于本方案,在驱动总成不用于驱动车辆或船等用电设备时,可以借用驱动总成中的四个开关管,并借用驱动总成中的电机线圈作为升压电感,将直流电源的电压升压并为电池包充电。本方案借用了驱动总成中的开关管,能够在驱动总成不用于车辆等设备的驱动时,使用驱动总成中的电机线圈和开关管对电机线圈励磁并对电池包充电,而且在对电机线圈励磁和对电池包充电时,电流两次经过第一滤波磁环的电流方向相反,因此,在第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会饱和。Based on this scheme, when the drive assembly is not used to drive electric equipment such as vehicles or ships, the four switch tubes in the drive assembly can be borrowed, and the motor coil in the drive assembly can be used as a boost inductor to convert the DC power The voltage is boosted and charges the battery pack. This solution borrows the switch tube in the drive assembly, and can use the motor coil and switch tube in the drive assembly to excite the motor coil and charge the battery pack when the drive assembly is not used for driving equipment such as vehicles. When the motor coil is excited and the battery pack is charged, the current direction of the current passing through the first filter magnetic ring twice is opposite. Therefore, the magnetic fluxes generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated.
一种实现方式中,在对电机线圈励磁时,第三开关管处于导通状态,第四开关管处于关断状态。在对电池包充电时,第三开关管处于关断状态,第四开关管处于导通状态。In an implementation manner, when the motor coil is excited, the third switch tube is in the on state, and the fourth switch tube is in the off state. When charging the battery pack, the third switch tube is in the off state, and the fourth switch tube is in the on state.
可选的,上述第三开关管和第四开关管为N型MOS管,第三开关管的第一端为漏极,第三开关管的第二端为源极,第三开关管的第三端为栅极,第四开关管的第一端为漏极,第四开关管的第二端为源极,第四开关管的第三端为栅极。Optionally, the third switch tube and the fourth switch tube are N-type MOS tubes, the first end of the third switch tube is a drain, the second end of the third switch tube is a source, and the first end of the third switch tube is a source. The three terminals are gates, the first terminal of the fourth switch tube is a drain, the second terminal of the fourth switch tube is a source, and the third terminal of the fourth switch tube is a grid.
基于本方案,在驱动总成不用于驱动车辆或船等用电设备时,可以借用驱动总成中的第一开关管至第四开关管,并通过控制该第一开关管至第四开关管的导通和关断,能够使得对电机线圈励磁时及对电池包充电时,在每个回路中,电流经过第一滤波磁环两次,而且电流两次经过第一滤波磁环的电流方向相反,因此,在第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响以及磁环饱和对滤波性能的影响。Based on this solution, when the drive assembly is not used to drive electric equipment such as vehicles or ships, the first to fourth switch tubes in the drive assembly can be borrowed, and by controlling the first to fourth switch tubes The turn-on and turn-off of the motor coil can make the current flow through the first filter magnetic ring twice in each circuit when the motor coil is excited and the battery pack is charged, and the current direction of the current passing through the first filter magnetic ring twice On the contrary, therefore, the magnetic flux generated on the first filter magnetic ring can cancel each other, the first filter magnetic ring will not be saturated, can reduce electromagnetic interference, reduce the impact of EMC on the safe operation of the vehicle and the influence of magnetic ring saturation on the filter performance influences.
一种实现方式中,上述驱动总成还包括第二滤波磁环,两电平逆变电路的第一输入端通过该第二滤波磁环耦合至电池包的正极,两电平逆变电路的第二输入端通过第二滤波磁环耦合至电池包的负极。在对电机线圈励磁时,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环,流回至直流电源的负极。在对电池包充电时,电流从直流电源的正极流出,依次经过第二滤波磁环、电池包、第二滤波磁环、第二组开关管、第一滤波磁环、电机线圈、第一滤波磁环后,流回至直流电源的负极。In one implementation, the above-mentioned drive assembly further includes a second filter magnetic ring, through which the first input end of the two-level inverter circuit is coupled to the positive pole of the battery pack, and the two-level inverter circuit The second input end is coupled to the negative pole of the battery pack through the second filtering magnetic ring. When the motor coil is excited, the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and passes through the first filter magnetic ring again, and flows back to to the negative terminal of the DC power supply. When charging the battery pack, the current flows out from the positive pole of the DC power supply, and passes through the second filter magnetic ring, the battery pack, the second filter magnetic ring, the second group of switch tubes, the first filter magnetic ring, the motor coil, the first filter magnetic ring, and the first filter magnetic ring. After the magnetic ring, it flows back to the negative pole of the DC power supply.
基于本方案,在对电池包充电时,电流会经过第一滤波磁环两次、经过第二滤波磁环两次,而且电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反,电流第一次经过第二滤波磁环的电流方向与电流第二次经过第二滤波磁环的电流方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第二滤波磁环上产生的磁通也可以相互抵消,故第一滤波磁环和第二滤波磁环都不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响以及磁环饱和对滤波性能的影响。Based on this scheme, when charging the battery pack, the current will pass through the first filter magnetic ring twice and the second filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time is different from that of the current second time. The direction of the current passing through the first filter magnetic ring is opposite, and the current direction of the current passing through the second filter magnetic ring for the first time is opposite to the current direction of the current passing through the second filter magnetic ring for the second time, so the magnetic flux generated on the first filter magnetic ring The flux can cancel each other, and the magnetic flux generated on the second filter magnetic ring can also cancel each other, so the first filter magnetic ring and the second filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce the impact of EMC on the safe operation of the vehicle. The influence of and the influence of magnetic ring saturation on the filter performance.
一种实现方式中,在上述驱动总成不用于车辆驱动时,该驱动总成对电机线圈励磁并对电池包充电。In an implementation manner, when the drive assembly is not used for driving the vehicle, the drive assembly excites the motor coil and charges the battery pack.
基于本方案,当驱动总成不用于车辆驱动时(比如,车辆在充电模式时),可以通过控制驱动总成中两电平逆变电路中的开关管,并将驱动总成中的电机线圈作为升 压电感,对电机线圈励磁并对电池包充电。可以理解的,驱动总成用于车辆驱动与驱动总成不用于车辆驱动时,驱动总成中的两电平逆变电路和电机线圈的功能是不同的。例如,驱动总成用于车辆驱动时,两电平逆变电路用于将直流电转换为交流电,驱动电机将电能转换为机械能。驱动总成不用于车辆驱动时,只是借用了两电平逆变电路中的开关管,并将电机线圈作为升压电感,实现升压充电功能。Based on this solution, when the drive assembly is not used for driving the vehicle (for example, when the vehicle is in charging mode), the switch tube in the two-level inverter circuit in the drive assembly can be controlled, and the motor coil in the drive assembly can As a boost inductor, it excites the motor coil and charges the battery pack. It can be understood that when the drive assembly is used for driving a vehicle and when the drive assembly is not used for driving a vehicle, the functions of the two-level inverter circuit and the motor coil in the drive assembly are different. For example, when the drive assembly is used for vehicle driving, the two-level inverter circuit is used to convert DC power into AC power, and the drive motor converts electrical energy into mechanical energy. When the drive assembly is not used for vehicle driving, it just borrows the switch tube in the two-level inverter circuit, and uses the motor coil as a boost inductor to realize the boost charging function.
本申请实施例的第二方面,提供一种驱动总成的控制方法,该驱动总成包括两电平逆变电路、第一滤波磁环,以及电机线圈。该两电平逆变电路的第一输入端和第二输入端分别用于与电池包的正极和负极耦合连接,两电平逆变电路的第一输入端还用于与直流电源的正极耦合连接;两电平逆变电路的三相输出端通过第一滤波磁环分别耦合至电机线圈的三端。两电平逆变电路的三相输出端中的第一输出端在通过第一滤波磁环之前,用于与直流电源的负极耦合连接。所述两电平逆变电路包括第一组开关管和第二组开关管,该第一组开关管和该第二组开关管分别包括一个或多个开关管。上述方法包括:在对电机线圈励磁时,控制第一组开关管导通,第二组开关管关断,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。在对电池包充电时,控制第一组开关管关断,第二组开关管导通,电流从直流电源的正极流出,经过电池包、两电平逆变电路中的第二组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。In a second aspect of the embodiments of the present application, a control method of a drive assembly is provided, and the drive assembly includes a two-level inverter circuit, a first filter magnetic ring, and a motor coil. The first input terminal and the second input terminal of the two-level inverter circuit are respectively used for coupling with the positive pole and the negative pole of the battery pack, and the first input terminal of the two-level inverter circuit is also used for coupling with the positive pole of the DC power supply connection; the three-phase output terminals of the two-level inverter circuit are respectively coupled to the three terminals of the motor coil through the first filter magnetic ring. The first output terminal of the three-phase output terminals of the two-level inverter circuit is used for coupling connection with the negative pole of the DC power supply before passing through the first filter magnetic ring. The two-level inverter circuit includes a first group of switching tubes and a second group of switching tubes, and the first group of switching tubes and the second group of switching tubes respectively include one or more switching tubes. The above method includes: when the motor coil is excited, the first group of switching tubes is controlled to be turned on, the second group of switching tubes is turned off, the current flows out from the positive pole of the DC power supply, and passes through the first group of switching tubes in the two-level inverter circuit , the first filter magnetic ring, the motor coil, and flow back to the negative pole of the DC power supply after passing through the first filter magnetic ring again. When charging the battery pack, the first set of switch tubes is controlled to be turned off, the second set of switch tubes is turned on, and the current flows out from the positive pole of the DC power supply, passing through the battery pack, the second set of switch tubes in the two-level inverter circuit, The first filter magnetic ring, the motor coil, and after passing through the first filter magnetic ring again, flow back to the negative pole of the DC power supply.
一种实现方式中,上述第一组开关管包括第一开关管,第二组开关管包括第二开关管。第一开关管的第一端为两电平逆变电路的第一输入端,第一开关管的第二端为两电平逆变电路的三相输出端中的第二输出端。第一开关管的第二端耦合至第二开关管的第一端,第一开关管的第二端和第二开关管的第一端通过第一滤波磁环耦合至电机线圈的第二端。第二开关管的第二端为两电平逆变电路的第二输入端,第一开关管的第三端和第二开关管的第三端为控制端。In an implementation manner, the above-mentioned first group of switching transistors includes a first switching transistor, and the second group of switching transistors includes a second switching transistor. The first end of the first switch tube is the first input end of the two-level inverter circuit, and the second end of the first switch tube is the second output end of the three-phase output ends of the two-level inverter circuit. The second end of the first switch tube is coupled to the first end of the second switch tube, and the second end of the first switch tube and the first end of the second switch tube are coupled to the second end of the motor coil through the first filter magnetic ring . The second end of the second switch tube is the second input end of the two-level inverter circuit, and the third end of the first switch tube and the third end of the second switch tube are control ends.
一种实现方式中,在对电机线圈励磁时,第一开关管处于导通状态,第二开关管处于关断状态。在对电池包充电时,第一开关管处于关断状态,第二开关管处于导通状态。In an implementation manner, when the motor coil is excited, the first switch tube is in a conduction state, and the second switch tube is in an off state. When charging the battery pack, the first switching tube is in an off state, and the second switching tube is in a conducting state.
一种实现方式中,第一开关管和第二开关管为N型金属氧化物半导体MOS管,第一开关管的第一端为漏极,第一开关管的第二端为源极,第一开关管的第三端为栅极,第二开关管的第一端为漏极,第二开关管的第二端为源极,第二开关管的第三端为栅极。In one implementation, the first switch tube and the second switch tube are N-type metal oxide semiconductor MOS tubes, the first end of the first switch tube is a drain, the second end of the first switch tube is a source, and the second end of the first switch tube is a source. The third terminal of the first switching tube is the grid, the first terminal of the second switching tube is the drain, the second terminal of the second switching tube is the source, and the third terminal of the second switching tube is the grid.
一种实现方式中,上述第一组开关管还包括第三开关管,第二组开关管还包括第四开关管。第三开关管的第一端为两电平逆变电路的第一输入端,第三开关管的第二端为两电平逆变电路的三相输出端中的第三输出端;第三开关管的第二端耦合至第四开关管的第一端,第三开关管的第二端和第四开关管的第一端通过第一滤波磁环耦合至电机线圈的第三端,第四开关管的第二端为两电平逆变电路的第二输入端;第三开关管的第三端和第四开关管的第三端为控制端。In an implementation manner, the first group of switching transistors further includes a third switching transistor, and the second group of switching transistors further includes a fourth switching transistor. The first end of the third switching tube is the first input end of the two-level inverter circuit, and the second end of the third switching tube is the third output end of the three-phase output terminals of the two-level inverter circuit; the third The second end of the switch tube is coupled to the first end of the fourth switch tube, the second end of the third switch tube and the first end of the fourth switch tube are coupled to the third end of the motor coil through the first filter magnetic ring, and the second end of the switch tube is coupled to the third end of the motor coil. The second terminal of the four switching tubes is the second input terminal of the two-level inverter circuit; the third terminal of the third switching tube and the third terminal of the fourth switching tube are control terminals.
一种实现方式中,在对电机线圈励磁时,第三开关管处于导通状态,第四开关管处于关断状态;在对电池包充电时,第三开关管处于关断状态,第四开关管处于导通 状态。In one implementation, when the motor coil is excited, the third switch tube is in the on state, and the fourth switch tube is in the off state; when the battery pack is charged, the third switch tube is in the off state, and the fourth switch tube is in the off state. The tube is in conduction state.
一种实现方式中,第三开关管和第四开关管为N型MOS管,第三开关管的第一端为漏极,第三开关管的第二端为源极,第三开关管的第三端为栅极,第四开关管的第一端为漏极,第四开关管的第二端为源极,第四开关管的第三端为栅极。In one implementation, the third switch tube and the fourth switch tube are N-type MOS tubes, the first end of the third switch tube is a drain, the second end of the third switch tube is a source, and the third switch tube The third end is the grid, the first end of the fourth switch tube is the drain, the second end of the fourth switch tube is the source, and the third end of the fourth switch tube is the grid.
一种实现方式中,驱动总成还包括第二滤波磁环,两电平逆变电路的第一输入端通过该第二滤波磁环耦合至电池包的正极,两电平逆变电路的第二输入端通过第二滤波磁环耦合至电池包的负极。在对电机线圈励磁时,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环,流回至直流电源的负极。在对电池包充电时,电流从直流电源的正极流出,依次经过第二滤波磁环、电池包、第二滤波磁环、第二组开关管、第一滤波磁环、电机线圈、第一滤波磁环后,流回至直流电源的负极。In one implementation, the drive assembly further includes a second filter magnetic ring, through which the first input terminal of the two-level inverter circuit is coupled to the positive pole of the battery pack, and the first input terminal of the two-level inverter circuit is coupled to the positive pole of the battery pack. The two input ends are coupled to the negative pole of the battery pack through the second filtering magnetic ring. When the motor coil is excited, the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and passes through the first filter magnetic ring again, and flows back to to the negative terminal of the DC power supply. When charging the battery pack, the current flows out from the positive pole of the DC power supply, and passes through the second filter magnetic ring, the battery pack, the second filter magnetic ring, the second group of switch tubes, the first filter magnetic ring, the motor coil, the first filter magnetic ring, and the first filter magnetic ring. After the magnetic ring, it flows back to the negative pole of the DC power supply.
一种实现方式中,在上述驱动总成不用于车辆驱动时,该驱动总成对电机线圈励磁并对电池包充电。In an implementation manner, when the drive assembly is not used for driving the vehicle, the drive assembly excites the motor coil and charges the battery pack.
上述第二方面以及第二方面的各种实现方式的效果描述可以参考第一方面相应效果的描述,在此不再赘述。For the description of the effects of the above-mentioned second aspect and various implementation manners of the second aspect, reference may be made to the description of the corresponding effects of the first aspect, and details are not repeated here.
本申请实施例的第三方面,提供一种充电系统,该充电系统包括配电电路,以及如上述第一方面项所述的驱动总成,所述两电平逆变电路的第一输入端通过所述配电电路与所述直流电源的正极耦合连接。The third aspect of the embodiments of the present application provides a charging system, the charging system includes a power distribution circuit, and the drive assembly as described in the first aspect above, the first input terminal of the two-level inverter circuit It is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
本申请实施例的第四方面,提供一种用电设备,该用电设备包括配电电路,以及如上述第一方面项所述的驱动总成,所述两电平逆变电路的第一输入端通过所述配电电路与所述直流电源的正极耦合连接。The fourth aspect of the embodiments of the present application provides an electric device, the electric device includes a power distribution circuit, and the drive assembly as described in the first aspect above, the first two-level inverter circuit The input end is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
一种实现方式中,上述用电设备还包括电池包。可选的,该用电设备可以为车辆、船等用电设备,且该用电设备中的驱动总成在不用于设备驱动时,可以对电机线圈励磁并对电池包充电。In an implementation manner, the above electric device further includes a battery pack. Optionally, the electrical equipment may be electrical equipment such as a vehicle or a ship, and the drive assembly in the electrical equipment may excite the motor coil and charge the battery pack when not used for equipment driving.
图1为本申请实施例提供的一种充电系统的电路结构示意图;FIG. 1 is a schematic diagram of a circuit structure of a charging system provided by an embodiment of the present application;
图2为本申请实施例提供的一种充电系统在对电机线圈励磁时的工作原理示意图;Fig. 2 is a schematic diagram of the working principle of a charging system provided in the embodiment of the present application when exciting the motor coil;
图3为本申请实施例提供的一种充电系统在对电池包充电时的工作原理示意图;Fig. 3 is a schematic diagram of the working principle of a charging system provided in an embodiment of the present application when charging a battery pack;
图4为本申请实施例提供的一种单向电流经过磁环时产生的磁通示意图;Fig. 4 is a schematic diagram of the magnetic flux generated when a unidirectional current passes through the magnetic ring provided by the embodiment of the present application;
图5为本申请实施例提供的一种整车充电的结构示意图;FIG. 5 is a schematic structural diagram of a vehicle charging provided in an embodiment of the present application;
图6为本申请实施例提供的一种驱动总成的电路结构示意图;FIG. 6 is a schematic diagram of a circuit structure of a drive assembly provided by an embodiment of the present application;
图7为本申请实施例提供的一种在对驱动总成中的电机线圈励磁时的工作原理示意图;Fig. 7 is a schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application;
图8为本申请实施例提供的一种在对驱动总成中的电机线圈励磁时的等效电路图;Fig. 8 is an equivalent circuit diagram when exciting the motor coil in the drive assembly provided by the embodiment of the present application;
图9为本申请实施例提供的一种双向电流经过磁环时产生的磁通示意图;Fig. 9 is a schematic diagram of the magnetic flux generated when a bidirectional current passes through the magnetic ring provided by the embodiment of the present application;
图10为本申请实施例提供的一种在对驱动总成中的电池包充电时的工作原理示意图;Fig. 10 is a schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application;
图11为本申请实施例提供的一种在对驱动总成中的电池包充电时的等效电路图;Fig. 11 is an equivalent circuit diagram when charging the battery pack in the drive assembly provided by the embodiment of the present application;
图12为本申请实施例提供的另一种在对驱动总成中的电机线圈励磁时的工作原理示意图;Fig. 12 is another schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application;
图13为本申请实施例提供的另一种在对驱动总成中的电池包充电时的工作原理示意图;Fig. 13 is another schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application;
图14为本申请实施例提供的另一种驱动总成的电路结构示意图;Fig. 14 is a schematic diagram of the circuit structure of another drive assembly provided by the embodiment of the present application;
图15为本申请实施例提供的又一种在对驱动总成中的电机线圈励磁时的工作原理示意图;Fig. 15 is another schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application;
图16为本申请实施例提供的又一种在对驱动总成中的电池包充电时的工作原理示意图;Fig. 16 is another schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application;
图17为本申请实施例提供的又一种在对驱动总成中的电机线圈励磁时的工作原理示意图;Fig. 17 is another schematic diagram of the working principle when exciting the motor coil in the drive assembly provided by the embodiment of the present application;
图18为本申请实施例提供的又一种在对驱动总成中的电池包充电时的工作原理示意图;Fig. 18 is another schematic diagram of the working principle when charging the battery pack in the drive assembly provided by the embodiment of the present application;
图19为本申请实施例提供的一种用电设备的结构示意图;Fig. 19 is a schematic structural diagram of an electrical device provided by an embodiment of the present application;
图20为本申请实施例提供的一种驱动总成的控制方法的流程示意图。Fig. 20 is a schematic flowchart of a method for controlling a drive assembly provided by an embodiment of the present application.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述。在本申请中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B的情况,其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项(个)”或其类似表达,是指的这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,a,b或c中的至少一项(个),可以表示:a,b,c,a和b,a和c,b和c,或,a和b和c,其中a、b和c可以是单个,也可以是多个。另外,为了便于清楚描述本申请实施例的技术方案,在本申请的实施例中,采用了“第一”、“第二”等字样对功能和作用基本相同的相同项或相似项进行区分,本领域技术人员可以理解“第一”、“第二”等字样并不对数量和执行次序进行限定。比如,本申请实施例中的第一滤波磁环中的“第一”和第二滤波磁环中的“第二”仅用于区分不同的滤波磁环。本申请实施例中出现的第一、第二等描述,仅作示意与区分描述对象之用,没有次序之分,也不表示本申请实施例中对设备个数的特别限定,不能构成对本申请实施例的任何限制。The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. In this application, "at least one" means one or more, and "multiple" means two or more. "And/or" describes the association relationship of associated objects, indicating that there may be three types of relationships, for example, A and/or B, which can mean: A exists alone, A and B exist simultaneously, and B exists alone, where A, B can be singular or plural. The character "/" generally indicates that the contextual objects are an "or" relationship. "At least one of the following" or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one item (piece) of a, b or c can represent: a, b, c, a and b, a and c, b and c, or, a and b and c, wherein a, b and c can be single or multiple. In addition, in order to clearly describe the technical solutions of the embodiments of the present application, in the embodiments of the present application, words such as "first" and "second" are used to distinguish the same or similar items with basically the same function and effect, Those skilled in the art can understand that words such as "first" and "second" do not limit the quantity and execution order. For example, "first" in the first filter magnetic ring and "second" in the second filter magnetic ring in the embodiment of the present application are only used to distinguish different filter magnetic rings. The first, second, etc. descriptions that appear in the embodiments of this application are only for illustration and to distinguish the description objects. Any limitations of the examples.
需要说明的是,本申请中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本申请中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其他实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。It should be noted that, in this application, words such as "exemplary" or "for example" are used as examples, illustrations or illustrations. Any embodiment or design described herein as "exemplary" or "for example" is not to be construed as preferred or advantageous over other embodiments or designs. Rather, the use of words such as "exemplary" or "such as" is intended to present related concepts in a concrete manner.
目前市场上用于为电动汽车充电的充电桩可以分为高压充电桩和低压充电桩,高压充电桩的输出电压一般在200V-750V,低压充电桩的输出电压一般在200V-500V。At present, the charging piles used for charging electric vehicles on the market can be divided into high-voltage charging piles and low-voltage charging piles. The output voltage of high-voltage charging piles is generally 200V-750V, and the output voltage of low-voltage charging piles is generally 200V-500V.
为了提升电动汽车的续航能力,电动汽车的电池系统可以采用高压电池系统。但是,目前市场上大多数的充电桩均为低压充电桩,低压充电桩仅能为低压电池系统(例 如,450V)充电,无法为高压电池系统(例如,750V)充电。为了实现低压充电桩能够向高压电池系统充电,可以在充电模式下,通过复用电动汽车中的电机线圈及现有技术中两电平逆变电路中的开关器件,对低压充电桩的输出电压进行升压,使得低压充电桩可以为高压电池系统充电,从而实现升压充电功能。In order to improve the battery life of electric vehicles, the battery system of electric vehicles can use a high-voltage battery system. However, most of the charging piles currently on the market are low-voltage charging piles, which can only charge low-voltage battery systems (for example, 450V) and cannot charge high-voltage battery systems (for example, 750V). In order to realize that the low-voltage charging pile can charge the high-voltage battery system, in the charging mode, the output voltage of the low-voltage charging pile can be adjusted by reusing the motor coil in the electric vehicle and the switching device in the two-level inverter circuit in the prior art. Boost the voltage so that the low-voltage charging pile can charge the high-voltage battery system, thereby realizing the boost charging function.
例如,图1为一种充电系统的电路结构示意图。如图1所示,该充电系统可以包括直流电源、配电电路(例如,配电盒)、驱动总成和电池包,驱动总成包括MCU滤波磁环、两电平逆变电路、三相纳米晶磁环以及电机线圈。该直流电源可以为充电桩输出的直流电源。For example, FIG. 1 is a schematic diagram of a circuit structure of a charging system. As shown in Figure 1, the charging system may include a DC power supply, a power distribution circuit (for example, a power distribution box), a drive assembly, and a battery pack. The drive assembly includes an MCU filter magnetic ring, a two-level inverter circuit, a three-phase Nanocrystalline magnetic rings and motor coils. The DC power supply may be a DC power output from the charging pile.
如图1所示,在行车模式下,电池包中的开关K3、配电电路中的开关K4和K5均处于关断状态,电池包中的开关K1和K2处于导通状态。电池包的直流电压通过MCU滤波磁环滤波后,通过控制两电平逆变电路中的开关管M1至M6,可以将直流电转换为交流电,并经过三相纳米晶磁环滤波后驱动电机线圈,将电能转换为机械能。在充电模式下,充电桩输出的直流电源经过配电电路,利用驱动总成中的电机线圈作为升压电感,通过控制驱动总成中两电平逆变电路中的开关管的导通和关断,可以将充电桩输出的低压直流电源升压后为高压电池包充电。图1所示的充电系统实现升压充电时,可以包括电机线圈励磁过程和电池包充电过程,下面结合图2和图3对图1所示的充电系统升压充电时的励磁过程和充电过程进行详细介绍。As shown in Figure 1, in the driving mode, the switch K3 in the battery pack, the switches K4 and K5 in the power distribution circuit are all in the off state, and the switches K1 and K2 in the battery pack are in the on state. After the DC voltage of the battery pack is filtered by the MCU filter magnetic ring, by controlling the switch tubes M1 to M6 in the two-level inverter circuit, the DC power can be converted into AC power, and the motor coil is driven after being filtered by the three-phase nanocrystalline magnetic ring. Convert electrical energy into mechanical energy. In the charging mode, the DC power output by the charging pile passes through the power distribution circuit, and the motor coil in the drive assembly is used as a boost inductor to control the on and off of the switch tube in the two-level inverter circuit in the drive assembly. If it is disconnected, the low-voltage DC power output from the charging pile can be boosted to charge the high-voltage battery pack. When the charging system shown in Figure 1 implements boost charging, it can include the motor coil excitation process and the battery pack charging process. The excitation process and charging process of the charging system shown in Figure 1 are described below in conjunction with Figure 2 and Figure 3. for details.
图2为一种电机线圈励磁过程的结构示意图。如图2所示,在对驱动总成中的电机线圈励磁时,直流电源的开关K6和K7、配电电路中的开关K4和K5、电池包中的开关K3均处于导通状态,并控制两电平逆变电路中的开关管M5导通。因此,电机线圈励磁过程的回路为:直流电源的正极→配电电路→电池包→MCU滤波磁环→两电平逆变电路中的开关管M5→三相纳米晶磁环→电机线圈→配电电路→直流电源的负极。Fig. 2 is a structural schematic diagram of a motor coil excitation process. As shown in Figure 2, when the motor coil in the drive assembly is excited, the switches K6 and K7 of the DC power supply, the switches K4 and K5 in the power distribution circuit, and the switch K3 in the battery pack are all in the conduction state, and control The switch tube M5 in the two-level inverter circuit is turned on. Therefore, the circuit of the motor coil excitation process is: the positive pole of the DC power supply → power distribution circuit → battery pack → MCU filter magnetic ring → switch tube M5 in the two-level inverter circuit → three-phase nanocrystalline magnetic ring → motor coil → distribution Electrical circuit → the negative pole of the DC power supply.
图3为一种电池包充电过程的结构示意图。如图3所示,在对电池包充电时,直流电源的开关K6和K7、配电电路中的开关K4和K5、电池包中的开关K1至K3均处于导通状态,并控制两电平逆变电路中的开关管M6导通。因此,电池包充电过程的回路为:直流电源的正极→配电电路→电池包→MCU滤波磁环→两电平逆变电路中的开关管M6→三相纳米晶磁环→电机线圈→配电电路→直流电源的负极。FIG. 3 is a schematic structural diagram of a battery pack charging process. As shown in Figure 3, when charging the battery pack, the switches K6 and K7 of the DC power supply, the switches K4 and K5 in the power distribution circuit, and the switches K1 to K3 in the battery pack are all in the conducting state, and control the two levels The switch tube M6 in the inverter circuit is turned on. Therefore, the circuit of the charging process of the battery pack is: the positive pole of the DC power supply → power distribution circuit → battery pack → MCU filter magnetic ring → switch tube M6 in the two-level inverter circuit → three-phase nanocrystalline magnetic ring → motor coil → distribution Electrical circuit → the negative pole of the DC power supply.
图1所示的充电系统升压充电时,图2所示的励磁过程和图3所示的充电过程可以以一定频率交替进行,由于励磁过程对电机线圈励磁后,可以在电机线圈中储存能量,从而在对电池包充电过程中可以将电机线圈的电压与直流电源的电压叠加后为电池包充电,能够实现低压充电桩为高压电池系统充电。When the charging system shown in Figure 1 is boosted and charged, the excitation process shown in Figure 2 and the charging process shown in Figure 3 can be carried out alternately at a certain frequency, because after the excitation process excites the motor coil, energy can be stored in the motor coil , so that in the process of charging the battery pack, the voltage of the motor coil and the voltage of the DC power supply can be superimposed to charge the battery pack, and the low-voltage charging pile can be used to charge the high-voltage battery system.
可以理解的,结合图2和图3可知,图1所示的充电系统在行车模式和充电模式下,驱动总成中的两电平逆变电路和电机线圈的功能是不同的。在行车模式下两电平逆变电路用于将直流电转换为交流电,驱动电机将电能转换为机械能。而在充电模式下,只是借用了两电平逆变电路中的开关管,并将电机线圈作为升压电感,实现升压充电功能。也就是说,低压充电桩向高压电池包充电时,可以借用驱动总成中的开关管和电机线圈,以实现升压充电功能。It can be understood from FIG. 2 and FIG. 3 that in the charging system shown in FIG. 1 , the functions of the two-level inverter circuit and the motor coil in the drive assembly are different in the driving mode and the charging mode. In the driving mode, the two-level inverter circuit is used to convert DC power into AC power, and the drive motor converts electrical energy into mechanical energy. In the charging mode, only the switch tube in the two-level inverter circuit is used, and the motor coil is used as a boost inductor to realize the boost charging function. That is to say, when the low-voltage charging pile charges the high-voltage battery pack, the switch tube and motor coil in the drive assembly can be borrowed to realize the boost charging function.
结合图2和图3可知,在电机线圈励磁时,MCU滤波磁环和三相纳米晶磁环中流过的电流是单向的。在电池包充电时,MCU滤波磁环和三相纳米晶磁环中流过的电流 也是单向的。即,在电机线圈励磁和电池包充电时,只有一个方向的电流经过MCU滤波磁环和三相纳米晶磁环。Combining Figure 2 and Figure 3, it can be seen that when the motor coil is excited, the current flowing in the MCU filter magnetic ring and the three-phase nanocrystalline magnetic ring is unidirectional. When the battery pack is charging, the current flowing in the MCU filter magnetic ring and the three-phase nanocrystalline magnetic ring is also unidirectional. That is, when the motor coil is excited and the battery pack is charged, only one direction of current passes through the MCU filter magnetic ring and the three-phase nanocrystalline magnetic ring.
图4为一种单向电流经过磁环时产生的磁通示意图,图4中带箭头的实线表示电流经过磁环的方向,带箭头的虚线表示磁环上产生的磁通方向。如图4所示,当只有一个方向的电流经过磁环时,磁环上产生的磁通不能相互抵消,磁环会发生饱和。也就是说,图1所示的充电系统在对电机线圈励磁时以及对电池包充电时,由于驱动总成中的MCU滤波磁环和三相纳米晶磁环中流过的电流是单向的,故MCU滤波磁环和三相纳米晶磁环会发生饱和,磁环饱和不仅会对滤波效果造成影响,而且会对EMC及车辆的安全运行造成影响。Figure 4 is a schematic diagram of the magnetic flux generated when a unidirectional current passes through the magnetic ring. The solid line with arrows in Figure 4 indicates the direction of the current passing through the magnetic ring, and the dotted line with arrows indicates the direction of the magnetic flux generated on the magnetic ring. As shown in Figure 4, when only one direction of current passes through the magnetic ring, the magnetic flux generated on the magnetic ring cannot cancel each other out, and the magnetic ring will be saturated. That is to say, when the charging system shown in Figure 1 excites the motor coil and charges the battery pack, since the current flowing through the MCU filter magnetic ring and the three-phase nanocrystalline magnetic ring in the drive assembly is unidirectional, Therefore, the MCU filter magnetic ring and the three-phase nanocrystalline magnetic ring will be saturated, and the saturation of the magnetic ring will not only affect the filtering effect, but also affect the EMC and safe operation of the vehicle.
图5为一种整车充电的结构示意图,结合图2和图3,如图5所示,低压充电桩在为高压电池包充电时,励磁过程和充电过程有一部分回路在驱动总成外部,造成励磁过程和充电过程的回路面积较大,在整车上存在严重的电磁干扰问题,影响整车EMC指标达成以及实际运行中的电磁安全。Fig. 5 is a schematic diagram of a vehicle charging structure. Combining Fig. 2 and Fig. 3, as shown in Fig. 5, when the low-voltage charging pile is charging the high-voltage battery pack, part of the circuit in the excitation process and charging process is outside the drive assembly. As a result, the loop area of the excitation process and the charging process is large, and there is a serious electromagnetic interference problem on the vehicle, which affects the achievement of the EMC index of the vehicle and the electromagnetic safety in actual operation.
为了解决低压充电桩向高压电池系统充电过程中,因磁环饱和造成充电系统的电磁干扰较大,影响EMC及车辆安全运行的问题,本申请实施例提供一种驱动总成,采用该驱动总成实现升压充电功能时,流过滤波磁环上的电流方向是双向的,滤波磁环上产生的磁通可以相互抵消,滤波磁环不会发生饱和,因此能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。而且本申请通过将励磁过程和充电过程的回路集成在驱动总成内部,由于驱动总成的金属外壳可以提供屏蔽作用,因此能够进一步减小电磁干扰。In order to solve the problem that the electromagnetic interference of the charging system is relatively large due to the saturation of the magnetic ring during the charging process of the low-voltage charging pile to the high-voltage battery system, which affects the EMC and the safe operation of the vehicle, the embodiment of the present application provides a drive assembly. When the boost charging function is realized, the direction of the current flowing on the filter magnetic ring is bidirectional, the magnetic flux generated on the filter magnetic ring can cancel each other, and the filter magnetic ring will not be saturated, so it can reduce electromagnetic interference and reduce EMC The impact on the safe operation of the vehicle, and the impact of the saturation of the magnetic ring on the filter performance. Moreover, the present application integrates the circuits of the excitation process and the charging process inside the drive assembly, since the metal shell of the drive assembly can provide shielding effect, so the electromagnetic interference can be further reduced.
本申请实施例提供一种驱动总成,该驱动总成可以为车辆、船等用电设备中的驱动总成。该驱动总成可以用于驱动车辆或船等用电设备,也可以在驱动总成不用于驱动车辆或船等用电设备时(例如,车辆或船等用电设备充电时),对电机线圈励磁并对电池包充电。例如,车辆在行车模式下,驱动总成用于车辆驱动;车辆在充电模式下,驱动总成用于对电机线圈励磁并对电池包充电。An embodiment of the present application provides a drive assembly, and the drive assembly may be a drive assembly in electrical equipment such as a vehicle or a ship. The drive assembly can be used to drive electrical equipment such as vehicles or boats, or when the drive assembly is not used to drive electrical equipment such as vehicles or boats (for example, when charging electrical equipment such as vehicles or boats), the motor coil Excite and charge the battery pack. For example, when the vehicle is in driving mode, the drive assembly is used to drive the vehicle; when the vehicle is in charging mode, the drive assembly is used to excite the motor coil and charge the battery pack.
如图6所示,本申请实施例提供的驱动总成包括两电平逆变电路、第一滤波磁环,以及电机线圈。该两电平逆变电路的第一输入端a和第二输入端b分别用于与电池包的正极和负极耦合连接,两电平逆变电路的第一输入端a还用于与直流电源的正极耦合连接。两电平逆变电路的三相输出端(c端、d端和e端)通过第一滤波磁环分别耦合至电机线圈的三端(f端、g端和h端)。两电平逆变电路的三相输出端中的第一输出端c在通过第一滤波磁环之前,用于与直流电源的负极耦合连接。As shown in FIG. 6 , the drive assembly provided by the embodiment of the present application includes a two-level inverter circuit, a first filter magnetic ring, and a motor coil. The first input terminal a and the second input terminal b of the two-level inverter circuit are respectively used for coupling and connection with the positive pole and the negative pole of the battery pack, and the first input terminal a of the two-level inverter circuit is also used for coupling with the DC power supply positive coupling connection. The three-phase output terminals (c-terminal, d-terminal and e-terminal) of the two-level inverter circuit are respectively coupled to the three terminals (f-terminal, g-terminal and h-terminal) of the motor coil through the first filter magnetic ring. The first output end c of the three-phase output ends of the two-level inverter circuit is used for coupling connection with the negative pole of the DC power supply before passing through the first filter magnetic ring.
例如,如图6所示,两电平逆变电路的第一输入端a用于与电池包的正极耦合连接,两电平逆变电路的第二输入端b用于与电池包的负极耦合连接,两电平逆变电路的第一输入端a还用于与直流电源的正极耦合连接。两电平逆变电路的三相输出端中的第一输出端c端通过第一滤波磁环耦合至电机线圈的第一端d,两电平逆变电路的三相输出端中的第二输出端e端通过第一滤波磁环耦合至电机线圈的第二端f,两电平逆变电路的三相输出端中的第三输出端g端通过第一滤波磁环耦合至电机线圈的第三端h。两电平逆变电路的三相输出端中的第一输出端c在通过第一滤波磁环之前,该第一输出端c用于与直流电源的正极耦合连接。图6所示的直流电源可以为充电桩输 出的直流电源。For example, as shown in Figure 6, the first input terminal a of the two-level inverter circuit is used for coupling with the positive pole of the battery pack, and the second input terminal b of the two-level inverter circuit is used for coupling with the negative pole of the battery pack. The first input terminal a of the two-level inverter circuit is also used for coupling and connection with the positive pole of the DC power supply. The first output end c of the three-phase output ends of the two-level inverter circuit is coupled to the first end d of the motor coil through the first filter magnetic ring, and the second end of the three-phase output ends of the two-level inverter circuit is The output terminal e is coupled to the second terminal f of the motor coil through the first filter magnetic ring, and the third output terminal g of the three-phase output terminals of the two-level inverter circuit is coupled to the motor coil through the first filter magnetic ring. The third end h. Before the first output end c of the three-phase output ends of the two-level inverter circuit passes through the first filter magnetic ring, the first output end c is used for coupling connection with the positive pole of the DC power supply. The DC power shown in Figure 6 can be the DC power output by the charging pile.
可选的,第一滤波磁环可以为三相纳米晶磁环,本申请实施例对于第一滤波磁环的具体类型并不限定。本申请实施例中两电平逆变电路的三相输出端通过第一滤波磁环分别耦合至电机线圈的三端时,两电平逆变电路的三相输出端是从第一滤波磁环的中心穿过后分别耦合至电机线圈的三端的。Optionally, the first filter magnetic ring may be a three-phase nanocrystalline magnetic ring, and the embodiment of the present application does not limit the specific type of the first filter magnetic ring. In the embodiment of the present application, when the three-phase output terminals of the two-level inverter circuit are respectively coupled to the three terminals of the motor coil through the first filter magnetic ring, the three-phase output terminals of the two-level inverter circuit are connected from the first filter magnetic ring After passing through the center, they are respectively coupled to the three ends of the motor coil.
两电平逆变电路包括第一组开关管和第二组开关管。第一组开关管可以包括一个或多个开关管,第二组开关管也可以包括一个或多个开关管。第一组开关管包括的开关管的数量与第二组开关管包括的开关管的数量相同。The two-level inverter circuit includes a first group of switching tubes and a second group of switching tubes. The first group of switch transistors may include one or more switch transistors, and the second group of switch transistors may also include one or more switch transistors. The number of switching transistors included in the first group of switching transistors is the same as the number of switching transistors included in the second group of switching transistors.
在对电机线圈励磁时,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。即在对电机线圈励磁时,电流经过第一滤波磁环两次。When the motor coil is excited, the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes, the first filter magnetic ring, and the motor coil in the two-level inverter circuit, and passes through the first filter magnetic ring again. Return to the negative terminal of the DC power supply. That is, when the motor coil is excited, the current passes through the first filtering magnetic ring twice.
在对电池包充电时,电流从直流电源的正极流出,经过通过电池包、两电平逆变电路中的第二组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至所述直流电源的负极。即在对电池包充电时,电流经过第一滤波磁环两次。When charging the battery pack, the current flows out from the positive pole of the DC power supply, passes through the battery pack, the second set of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and then passes through the first filter magnetic After the loop, it flows back to the negative terminal of the DC power supply. That is, when charging the battery pack, the current passes through the first filter magnetic ring twice.
可选的,第一组开关管包括第一开关管,第二组开关管包括第二开关管。第一开关管的第一端为两电平逆变电路的第一输入端,第一开关管的第二端为两电平逆变电路的三相输出端中的第二输出端。第一开关管的第二端耦合至第二开关管的第一端,第一开关管的第二端和第二开关管的第一端通过第一滤波磁环耦合至电机线圈的第二端,第二开关管的第二端为两电平逆变电路的第二输入端。第一开关管的第三端和第二开关管的第三端为控制端。Optionally, the first group of switching transistors includes a first switching transistor, and the second group of switching transistors includes a second switching transistor. The first end of the first switch tube is the first input end of the two-level inverter circuit, and the second end of the first switch tube is the second output end of the three-phase output ends of the two-level inverter circuit. The second end of the first switch tube is coupled to the first end of the second switch tube, and the second end of the first switch tube and the first end of the second switch tube are coupled to the second end of the motor coil through the first filter magnetic ring , the second end of the second switching tube is the second input end of the two-level inverter circuit. The third terminal of the first switch tube and the third terminal of the second switch tube are control terminals.
可选的,上述第一开关管和第二开关管可以为金属-氧化物半导体场效应晶体管(metal-oxide-semiconductor field-effect transistor,MOSFET,简称MOS管),也可以为绝缘栅双极型晶体管(insulated gate bipolar transistor,IGBT),本申请实施例对此并不限定。当第一开关管和第二开关管为MOS管时,可以为N型MOS管,也可以为P型MOS管。第一开关管的第一端为漏极,第一开关管的第二端为源极,第一开关管的第三端为栅极,第二开关管的第一端为漏极,第二开关管的第二端为源极,第二开关管的第三端为栅极。Optionally, the above-mentioned first switching tube and the second switching tube may be metal-oxide-semiconductor field-effect transistors (MOSFET, referred to as MOS transistors), or insulated gate bipolar transistors. A transistor (insulated gate bipolar transistor, IGBT), which is not limited in this embodiment of the present application. When the first switch tube and the second switch tube are MOS tubes, they may be N-type MOS tubes or P-type MOS tubes. The first end of the first switch tube is the drain, the second end of the first switch tube is the source, the third end of the first switch tube is the grid, the first end of the second switch tube is the drain, and the second end of the second switch tube is the drain. The second end of the switch tube is the source, and the third end of the second switch tube is the gate.
例如,以第一组开关管和第二组开关管分别包括一个开关管为例,如图6所示,第一组开关管包括第一开关管M1,第二组开关管包括第二开关管M2。第一开关管M1的漏极为两电平逆变电路的第一输入端a,第一开关管M1的源极为两电平逆变电路的三相输出端中的第二输出端e。第一开关管M1的源极耦合至第二开关管M2的漏极,第一开关管M1的源极和第二开关管M2的漏极通过第一滤波磁环耦合至电机线圈的第二端f,第二开关管M2的源极为两电平逆变电路的第二输入端b。第一开关管M1的栅极和第二开关管M2的栅极为控制端。For example, taking the first group of switching tubes and the second group of switching tubes respectively including one switching tube as an example, as shown in FIG. 6, the first group of switching tubes includes the first switching tube M1, and the second group of switching tubes includes the second switching tube M2. The drain of the first switching tube M1 is the first input terminal a of the two-level inverter circuit, and the source of the first switching tube M1 is the second output terminal e of the three-phase output terminals of the two-level inverter circuit. The source of the first switching tube M1 is coupled to the drain of the second switching tube M2, and the source of the first switching tube M1 and the drain of the second switching tube M2 are coupled to the second end of the motor coil through the first filter magnetic ring f, the source of the second switching tube M2 is the second input terminal b of the two-level inverter circuit. The gate of the first switch M1 and the gate of the second switch M2 are control terminals.
在对电机线圈励磁时,第一开关管处于导通状态,第二开关管处于关断状态。在对电池包充电时,第一开关管处于关断状态,第二开关管处于导通状态。When the motor coil is excited, the first switch tube is in a conduction state, and the second switch tube is in an off state. When charging the battery pack, the first switching tube is in an off state, and the second switching tube is in a conducting state.
下面以第一组开关管和第二组开关管分别包括一个开关管,第一组开关管包括第一开关管M1,第二组开关管包括第二开关管M2为例,结合图7至图10对图6所示的驱动总成实现升压充电时的励磁过程和充电过程进行介绍。In the following, the first group of switching tubes and the second group of switching tubes respectively include a switching tube, the first group of switching tubes includes the first switching tube M1, and the second group of switching tubes includes the second switching tube M2 as an example, referring to FIG. 7 to FIG. 10 Introduce the excitation process and charging process when the drive assembly shown in Figure 6 realizes boost charging.
结合图6,如图7所示,在对电机线圈励磁时,控制第一开关管M1导通,第二开关管M2关断,电流从直流电源的正极流出后,经过两电平逆变电路中的第一开关管M1,通过第一滤波磁环后,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电机线圈励磁过程的回路为:直流电源的正极→第一开关管M1→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Combined with Figure 6, as shown in Figure 7, when the motor coil is excited, the first switching tube M1 is controlled to be turned on, and the second switching tube M2 is turned off. After the current flows out from the positive pole of the DC power supply, it passes through the two-level inverter circuit The first switching tube M1 in the circuit, after passing through the first filter magnetic ring, flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the DC power supply through the first filter magnetic ring The negative pole forms a loop. That is, the circuit of the motor coil excitation process is: the positive pole of the DC power supply → the first switching tube M1 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply.
图8为上述电机线圈的励磁过程的等效电路图,图7中的电机线圈可以等效为电感L,图7中的第一开关管M1可以等效为开关管Q。结合图7,如图8所示,直流电源V in通过电感L和开关管Q组成闭合回路,直流电源V in对电机线圈励磁。在励磁过程中,电机线圈作为升压电感储存能量。 FIG. 8 is an equivalent circuit diagram of the excitation process of the above-mentioned motor coil. The motor coil in FIG. 7 can be equivalent to an inductor L, and the first switching tube M1 in FIG. 7 can be equivalent to a switching tube Q. Combined with FIG. 7, as shown in FIG. 8, the DC power supply V in forms a closed loop through the inductor L and the switch tube Q, and the DC power supply V in excites the motor coil. During excitation, the motor coil acts as a boost inductor to store energy.
根据上述图7可知,在对电机线圈励磁时,电流会经过第一滤波磁环两次,而且电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反。电流第一次经过第一滤波磁环的电流方向是从第一组开关管流入第一滤波磁环,电流第二次经过第一滤波磁环的电流方向是从第一滤波磁环流出。According to the above Figure 7, it can be seen that when the motor coil is excited, the current will pass through the first filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time is the same as that of the current passing through the first filter magnetic ring for the second time. The current flows in the opposite direction. The current direction of the current passing through the first filter magnetic ring for the first time is from the first group of switch tubes to flow into the first filter magnetic ring, and the current direction of the current passing through the first filter magnetic ring for the second time is to flow out of the first filter magnetic ring.
例如,如图9所示,图9中带箭头的实线表示电流经过第一滤波磁环的方向,带箭头的虚线表示第一滤波磁环上产生的磁通方向。图9中电流第一次经过第一滤波磁环时的电流方向是流入第一滤波磁环,电流第二次经过第一滤波磁环时的电流方向是流出第一滤波磁环,由于电流两次经过第一滤波磁环的电流方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。For example, as shown in FIG. 9 , the solid line with arrows in FIG. 9 indicates the direction of current passing through the first filter magnetic ring, and the dotted line with arrows indicates the direction of magnetic flux generated on the first filter magnetic ring. In Figure 9, the current direction when the current passes through the first filter magnetic ring for the first time is to flow into the first filter magnetic ring, and the current direction when the current passes through the first filter magnetic ring for the second time is to flow out of the first filter magnetic ring. The direction of the current passing through the first filter magnetic ring is opposite, so the magnetic flux generated on the first filter magnetic ring can cancel each other, and the first filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce the impact of EMC on the safe operation of the vehicle. Influence, and the influence of magnetic ring saturation on filter performance.
结合图6,如图10所示,在对电池包充电时,控制第二开关管M2导通,第一开关管M1关断,电流从直流电源的正极流出后,经过电池包和两电平逆变电路中的第二开关管M2,通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电池包充电过程的回路为:直流电源的正极→电池包→第二开关管M2→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Combined with Figure 6, as shown in Figure 10, when charging the battery pack, control the second switch tube M2 to turn on, and the first switch tube M1 to turn off, after the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the two levels The second switching tube M2 in the inverter circuit flows in from the second end f of the motor coil through the first filter magnetic ring, flows out from the first end d of the motor coil, and then flows back to DC through the first filter magnetic ring The negative pole of the power supply forms a loop. That is, the circuit of the charging process of the battery pack is: the positive pole of the DC power supply → the battery pack → the second switch tube M2 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply.
图11为上述电池包充电过程的等效电路图,图10中的电机线圈可以等效为电感L,图10中的第二开关管M2可以等效为开关管D。结合图10,如图11所示,直流电源V in与电感L通过开关管D组成闭合回路,直流电源V in和电感L共同为电池包充电,电池包的充电电压Vout=Vin+Ldi/dt,其中Ldi/dt为电感两端的电压。例如,以开关管的开关频率约为10kHz,输入的直流电源电压约为450V为例,上述图7所示的励磁过程和图10所示的充电过程以10kHz的频率交替进行,可以将直流电源的电压450V升压至750V左右,实现低压直流电源向高压电池系统充电。 FIG. 11 is an equivalent circuit diagram of the above battery pack charging process. The motor coil in FIG. 10 can be equivalent to an inductor L, and the second switching tube M2 in FIG. 10 can be equivalent to a switching tube D. Combined with Figure 10, as shown in Figure 11, the DC power supply V in and the inductor L form a closed loop through the switch tube D, the DC power supply Vin and the inductor L jointly charge the battery pack, and the charging voltage of the battery pack Vout=Vin+Ldi/dt , where Ldi/dt is the voltage across the inductor. For example, taking the switching frequency of the switching tube as about 10kHz and the input DC power supply voltage as about 450V as an example, the excitation process shown in Figure 7 and the charging process shown in Figure 10 are carried out alternately at a frequency of 10kHz, and the DC power supply can be The voltage of 450V is boosted to about 750V, so that the low-voltage DC power supply can charge the high-voltage battery system.
根据上述图10可知,在对电机线圈充电时,电流会经过第一滤波磁环两次,而且第一次经过第一滤波磁环的电流方向与第二次经过第一滤波磁环的电流方向相反。结合上述图9可知,由于电流两次经过第一滤波磁环的电流方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。According to the above Figure 10, it can be seen that when the motor coil is charged, the current will pass through the first filter magnetic ring twice, and the direction of the current passing through the first filter magnetic ring for the first time is the same as the direction of the current passing through the first filter magnetic ring for the second time. on the contrary. Combining with the above figure 9, it can be seen that since the current direction of the current passing through the first filter magnetic ring twice is opposite, the magnetic flux generated on the first filter magnetic ring can cancel each other, the first filter magnetic ring will not be saturated, and the electromagnetic flux can be reduced. Interference, reduce the impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance.
结合图7和图10可知,本申请实施例提供的驱动总成在对电机线圈励磁以及对电 池包充电时,流过第一滤波磁环的电流方向是双向的,因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,因此能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。而且由于本申请励磁过程和充电过程的回路都集成在驱动总成内部,由于驱动总成的金属外壳可以提供屏蔽作用,因此能够进一步减小电磁干扰。7 and 10, it can be seen that when the drive assembly provided by the embodiment of the present application excites the motor coil and charges the battery pack, the direction of the current flowing through the first filter magnetic ring is bidirectional, so the first filter magnetic ring The generated magnetic fluxes can cancel each other out, and the first filter magnetic ring will not be saturated, so electromagnetic interference can be reduced, and the influence of EMC on the safe operation of the vehicle and the influence of magnetic ring saturation on filter performance can be reduced. Moreover, since the loops of the excitation process and the charging process of the present application are integrated inside the drive assembly, the metal shell of the drive assembly can provide shielding, so electromagnetic interference can be further reduced.
可选的,第一组开关管除包括第一开关管外,还可以包括第三开关管,第二组开关管除包括第二开关管外,还可以包括第四开关管。第三开关管的第一端为两电平逆变电路的第一输入端,第三开关管的第二端为两电平逆变电路的三相输出端中的第三输出端。第三开关管的第二端耦合至第四开关管的第一端,第三开关管的第二端和第四开关管的第一端通过第一滤波磁环耦合至电机线圈的第三端,第三开关管的第二端为两电平逆变电路的第二输入端。第三开关管的第三端和第四开关管的第三端为控制端。Optionally, the first group of switching transistors may further include a third switching transistor in addition to the first switching transistor, and the second group of switching transistors may further include a fourth switching transistor in addition to the second switching transistor. The first end of the third switch tube is the first input end of the two-level inverter circuit, and the second end of the third switch tube is the third output end of the three-phase output ends of the two-level inverter circuit. The second end of the third switch tube is coupled to the first end of the fourth switch tube, and the second end of the third switch tube and the first end of the fourth switch tube are coupled to the third end of the motor coil through the first filter magnetic ring , the second terminal of the third switching tube is the second input terminal of the two-level inverter circuit. The third terminal of the third switch tube and the third terminal of the fourth switch tube are control terminals.
可选的,上述第三开关管和第四开关管可以为MOS管,也可以为绝缘栅双极型晶体管IGBT,本申请实施例对此并不限定。当第三开关管和第四开关管为MOS管时,可以为N型MOS管,也可以为P型MOS管。第三开关管的第一端为漏极,第三开关管的第二端为源极,第三开关管的第三端为栅极,第四开关管的第一端为漏极,第四开关管的第二端为源极,第四开关管的第三端为栅极。Optionally, the above-mentioned third switch transistor and fourth switch transistor may be MOS transistors, or may be insulated gate bipolar transistors (IGBTs), which are not limited in this embodiment of the present application. When the third switch tube and the fourth switch tube are MOS tubes, they may be N-type MOS tubes or P-type MOS tubes. The first end of the third switch tube is the drain, the second end of the third switch tube is the source, the third end of the third switch tube is the gate, the first end of the fourth switch tube is the drain, and the fourth switch tube is the drain. The second end of the switch tube is the source, and the third end of the fourth switch tube is the gate.
例如,以第一组开关管和第二组开关管分别包括两个开关管为例,如图6所示,第一组开关管包括第一开关管M1和第三开关管M3,第二组开关管包括第二开关管M2和第四开关管M4。M1的漏极和M3的漏极为两电平逆变电路的第一输入端a,M1的源极为两电平逆变电路的三相输出端中的第二输出端e,M3的源极为两电平逆变电路的三相输出端中的第三输出端g。M1的源极耦合至M2的漏极,M1的源极和M2的漏极通过第一滤波磁环耦合至电机线圈的第二端f。M3的源极耦合至M4的漏极,M3的源极和M4的漏极通过第一滤波磁环耦合至电机线圈的第三端h。M2的源极和M4的源极为两电平逆变电路的第二输入端b。For example, taking the first group of switching tubes and the second group of switching tubes respectively including two switching tubes as an example, as shown in Figure 6, the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group The switch tubes include a second switch tube M2 and a fourth switch tube M4. The drain of M1 and the drain of M3 are the first input end a of the two-level inverter circuit, the source of M1 is the second output end e of the three-phase output end of the two-level inverter circuit, and the source of M3 is two The third output terminal g of the three-phase output terminals of the level inverter circuit. The source of M1 is coupled to the drain of M2, and the source of M1 and the drain of M2 are coupled to the second terminal f of the motor coil through the first filter magnetic ring. The source of M3 is coupled to the drain of M4, and the source of M3 and the drain of M4 are coupled to the third terminal h of the motor coil through the first filter magnetic ring. The source of M2 and the source of M4 are the second input terminal b of the two-level inverter circuit.
在对电机线圈励磁时,第一开关管和第三开关管处于导通状态,第二开关管和第四开关管处于关断状态。在对电池包充电时,第一开关管和第三开关管处于关断状态,第二开关管和第四开关管处于导通状态。When the motor coil is excited, the first switch tube and the third switch tube are in a conduction state, and the second switch tube and the fourth switch tube are in an off state. When charging the battery pack, the first switch tube and the third switch tube are in the off state, and the second switch tube and the fourth switch tube are in the on state.
下面以第一组开关管和第二组开关管分别包括两个开关管,第一组开关管包括第一开关管M1和第三开关管M3,第二组开关管包括第二开关管M2和第四开关管M4为例,结合图12和图13对图6所示的驱动总成实现升压充电时的励磁过程和充电过程进行介绍。Below, the first group of switching tubes and the second group of switching tubes respectively include two switching tubes, the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group of switching tubes includes the second switching tube M2 and the second switching tube. Taking the fourth switching tube M4 as an example, the excitation process and charging process of the drive assembly shown in FIG. 6 to realize boost charging are introduced with reference to FIGS. 12 and 13 .
结合图6,如图12所示,在对电机线圈励磁时,控制第一开关管M1和第三开关管M3导通,第二开关管M2和第四开关管M4关断,图12所示的电路结构中包括两个回路。一个回路中,电流从直流电源的正极流出后,经过两电平逆变电路中的第一开关管M1,通过第一滤波磁环后,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电机线圈励磁过程的一个回路为:直流电源的正极→第一开关管M1→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。另一个回路中,电流从直流电源的正极流出后, 经过两电平逆变电路中的第三开关管M3,通过第一滤波磁环后,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电机线圈励磁过程的另一个回路为:直流电源的正极→第三开关管M3→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。In combination with FIG. 6, as shown in FIG. 12, when the motor coil is excited, the first switching tube M1 and the third switching tube M3 are controlled to be turned on, and the second switching tube M2 and the fourth switching tube M4 are turned off, as shown in FIG. 12 The circuit structure includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the first switch tube M1 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the second end f of the motor coil, and flows from the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. That is, a loop of the motor coil excitation process is: the positive pole of the DC power supply → the first switching tube M1 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply. In another loop, after the current flows out from the positive pole of the DC power supply, it passes through the third switching tube M3 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third end h of the motor coil, and flows from the motor The first end d of the coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop. That is, another circuit in the excitation process of the motor coil is: the positive pole of the DC power supply → the third switching tube M3 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply.
根据上述图12可知,在对电机线圈励磁时,两个回路的电流都会经过第一滤波磁环两次,而且每个回路中电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反。结合上述图9可知,由于在每个回路中,电流两次经过第一滤波磁环的方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。According to the above figure 12, when the motor coil is excited, the current of the two loops will pass through the first filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time in each loop is the same as that of the current second The direction of the current passing through the first filter magnetic ring is opposite. Combining with the above figure 9, it can be seen that since in each loop, the direction of the current passing through the first filter magnetic ring twice is opposite, the magnetic flux generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated , can reduce electromagnetic interference, reduce the impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance.
结合图6,如图13所示,在对电池包充电时,控制第二开关管M2和第四开关M4导通,第一开关管M1和第三开关M3关断,图13所示的电路结构中包括两个回路。一个回路中,电流从直流电源的正极流出后,经过电池包和两电平逆变电路中的第二开关管M2,通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电池包充电过程的一个回路为:直流电源的正极→电池包→第二开关管M2→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。另一个回路中,电流从直流电源的正极流出后,经过电池包和两电平逆变电路中的第四开关管M4,通过第一滤波磁环,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电池包充电过程的另一个回路为:直流电源的正极→电池包→第四开关管M4→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Referring to FIG. 6, as shown in FIG. 13, when charging the battery pack, the second switch M2 and the fourth switch M4 are controlled to be turned on, and the first switch M1 and the third switch M3 are turned off. The circuit shown in FIG. 13 The structure includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the second switch tube M2 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the second end f of the motor coil, and flows from The first end d of the motor coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop. That is, a circuit of the charging process of the battery pack is: the positive pole of the DC power supply → the battery pack → the second switch tube M2 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply. In another circuit, after the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the fourth switching tube M4 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third terminal h of the motor coil, and It flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop. That is, another circuit in the charging process of the battery pack is: the positive pole of the DC power supply → the battery pack → the fourth switch tube M4 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply.
结合图13可知,在对电机线圈充电时,两个回路中每个回路的电流都会经过第一滤波磁环两次,而且第一次经过第一滤波磁环的电流方向与第二次经过第一滤波磁环的电流方向相反。结合上述图9可知,在每个回路中,由于电流两次经过第一滤波磁环的方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。Combining with Figure 13, it can be seen that when the motor coil is charged, the current in each of the two loops will pass through the first filter magnetic ring twice, and the current direction of the first time through the first filter magnetic ring is the same as the second time through the first filter magnetic ring. The current direction of a filter magnetic ring is opposite. Combining with the above figure 9, it can be seen that in each loop, since the direction of the current passing through the first filter magnetic ring twice is opposite, the magnetic flux generated on the first filter magnetic ring can cancel each other out, and the first filter magnetic ring will not be saturated. , can reduce electromagnetic interference, reduce the impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance.
可选的,如图14所示,上述驱动总成还可以包括第二滤波磁环,两电平逆变电路的第一输入端通过第二滤波磁环耦合至电池包的正极,两电平逆变电路的第二输入端通过第二滤波磁环耦合至电池包的负极。Optionally, as shown in Figure 14, the above-mentioned drive assembly may also include a second filter magnetic ring, the first input terminal of the two-level inverter circuit is coupled to the positive pole of the battery pack through the second filter magnetic ring, and the two-level The second input end of the inverter circuit is coupled to the negative pole of the battery pack through the second filter magnetic ring.
在对电机线圈励磁时,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环,流回至直流电源的负极。When the motor coil is excited, the current flows out from the positive pole of the DC power supply, passes through the first group of switch tubes in the two-level inverter circuit, the first filter magnetic ring, and the motor coil, and passes through the first filter magnetic ring again, and flows back to to the negative terminal of the DC power supply.
在对电池包充电时,电流从直流电源的正极流出,依次经过第二滤波磁环、电池包、第二滤波磁环、第二组开关管、第一滤波磁环、电机线圈、第一滤波磁环后,流回至直流电源的负极。When charging the battery pack, the current flows out from the positive pole of the DC power supply, and passes through the second filter magnetic ring, the battery pack, the second filter magnetic ring, the second group of switch tubes, the first filter magnetic ring, the motor coil, the first filter magnetic ring, and the first filter magnetic ring. After the magnetic ring, it flows back to the negative pole of the DC power supply.
可选的,第二滤波磁环可以为MCU滤波磁环。本申请实施例中两电平逆变电路的第一输入端和第二输入端通过第二滤波磁环分别耦合至电池包的正极和负极时,两 电平逆变电路的第一输入端和第二输入端可以是从第二滤波磁环的中心穿过后分别耦合至电池包的正极和负极的。Optionally, the second filter magnetic ring may be an MCU filter magnetic ring. In the embodiment of the present application, when the first input terminal and the second input terminal of the two-level inverter circuit are respectively coupled to the positive pole and the negative pole of the battery pack through the second filter magnetic ring, the first input terminal and the second input terminal of the two-level inverter circuit The second input end may pass through the center of the second filter magnetic ring and be respectively coupled to the positive pole and the negative pole of the battery pack.
下面以第一组开关管和第二组开关管分别包括一个开关管,第一组开关管包括第一开关管M1,第二组开关管包括第二开关管M2为例,结合图15和图16对图14所示的驱动总成实现升压充电时的励磁过程和充电过程进行介绍。In the following, the first group of switching tubes and the second group of switching tubes respectively include a switching tube, the first group of switching tubes includes the first switching tube M1, and the second group of switching tubes includes the second switching tube M2 as an example, in combination with FIG. 15 and FIG. 16 Introduce the excitation process and charging process when the drive assembly shown in Figure 14 realizes boost charging.
结合图14,如图15所示,在对电机线圈励磁时,控制第一开关管M1导通,第二开关管M2关断,电流从直流电源的正极流出后,经过两电平逆变电路中的第一开关管M1,通过第一滤波磁环后,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电机线圈励磁过程的回路为:直流电源的正极→第一开关管M1→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Combined with Figure 14, as shown in Figure 15, when the motor coil is excited, the first switching tube M1 is controlled to be turned on, and the second switching tube M2 is turned off. After the current flows out from the positive pole of the DC power supply, it passes through the two-level inverter circuit The first switching tube M1 in the circuit, after passing through the first filter magnetic ring, flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the DC power supply through the first filter magnetic ring The negative pole forms a loop. That is, the circuit of the motor coil excitation process is: the positive pole of the DC power supply → the first switching tube M1 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply.
根据图15可知,在对电机线圈励磁时,电流会经过第一滤波磁环两次,而且电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反。结合上述图9可知,由于电流两次经过第一滤波磁环的电流方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。According to Figure 15, it can be seen that when the motor coil is excited, the current will pass through the first filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time is the same as that of the current passing through the first filter magnetic ring for the second time in the opposite direction. Combining with the above figure 9, it can be seen that since the current direction of the current passing through the first filter magnetic ring twice is opposite, the magnetic flux generated on the first filter magnetic ring can cancel each other, the first filter magnetic ring will not be saturated, and the electromagnetic flux can be reduced. Interference, reduce the impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance.
结合图14,如图16所示,在对电池包充电时,控制第二开关管M2导通,第一开关管M1关断,电流从直流电源的正极流出后,经过第二滤波磁环、电池包,并再次经过第二滤波磁环后流入两电平逆变电路中的第二开关管M2,接着通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电池包充电过程的回路为:直流电源的正极→第二滤波磁环→电池包→第二滤波磁环→第二开关管M2→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Referring to Figure 14, as shown in Figure 16, when charging the battery pack, control the second switching tube M2 to turn on, and the first switching tube M1 to turn off, after the current flows out from the positive pole of the DC power supply, it passes through the second filter magnetic ring, The battery pack flows into the second switching tube M2 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then flows into the second end f of the motor coil through the first filter magnetic ring, and flows from the second end f of the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop. That is, the circuit of the battery pack charging process is: the positive pole of the DC power supply → the second filter magnetic ring → the battery pack → the second filter magnetic ring → the second switch tube M2 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → The negative terminal of the DC power supply.
根据图16可知,在对电池包充电时,电流会经过第一滤波磁环两次、经过第二滤波磁环两次,而且电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反,电流第一次经过第二滤波磁环的电流方向与电流第二次经过第二滤波磁环的电流方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第二滤波磁环上产生的磁通也可以相互抵消,故第一滤波磁环和第二滤波磁环都不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。According to Figure 16, it can be seen that when charging the battery pack, the current will pass through the first filter magnetic ring twice and the second filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time is the same as that of the current second The current direction of the current passing through the first filter magnetic ring for the first time is opposite, and the current direction of the current passing through the second filter magnetic ring for the first time is opposite to the current direction of the current passing through the second filter magnetic ring for the second time, so the current generated on the first filter magnetic ring The magnetic flux can cancel each other, and the magnetic flux generated on the second filter magnetic ring can also cancel each other, so the first filter magnetic ring and the second filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce EMC to vehicle safety The effect of operation, and the effect of magnetic ring saturation on filter performance.
下面以第一组开关管和第二组开关管分别包括两个开关管,第一组开关管包括第一开关管M1和第三开关管M3,第二组开关管包括第二开关管M2和第四开关管M4为例,结合图17和图18对图14所示的驱动总成实现升压充电时的励磁过程和充电过程进行介绍。Below, the first group of switching tubes and the second group of switching tubes respectively include two switching tubes, the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group of switching tubes includes the second switching tube M2 and the second switching tube. Taking the fourth switching tube M4 as an example, the excitation process and charging process of the drive assembly shown in FIG. 14 to realize boost charging are introduced with reference to FIGS. 17 and 18 .
结合图14,如图17所示,在对电机线圈励磁时,控制第一开关管M1和第三开关管M3导通,第二开关管M2和第四开关管M4关断,图17所示的电路结构中包括两个回路。一个回路中,电流从直流电源的正极流出后,经过两电平逆变电路中的第一开关管M1,通过第一滤波磁环后,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电机线圈 励磁过程的一个回路为:直流电源的正极→第一开关管M1→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。另一个回路中,电流从直流电源的正极流出后,经过两电平逆变电路中的第三开关管M3,通过第一滤波磁环后,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电机线圈励磁过程的另一个回路为:直流电源的正极→第三开关管M3→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Referring to Fig. 14, as shown in Fig. 17, when the motor coil is excited, the first switching tube M1 and the third switching tube M3 are controlled to be turned on, and the second switching tube M2 and the fourth switching tube M4 are turned off, as shown in Fig. 17 The circuit structure includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the first switch tube M1 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the second end f of the motor coil, and flows from the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. That is, a loop of the motor coil excitation process is: the positive pole of the DC power supply → the first switch tube M1 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply. In another circuit, after the current flows out from the positive pole of the DC power supply, it passes through the third switching tube M3 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third terminal h of the motor coil, and flows from the motor The first end d of the coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop. That is, another circuit in the excitation process of the motor coil is: the positive pole of the DC power supply → the third switching tube M3 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → the negative pole of the DC power supply.
根据图17可知,在对电机线圈励磁时,两个回路中,每个回路的电流都会经过第一滤波磁环两次,而且每个回路中电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反。因此第一滤波磁环上产生的磁通可以相互抵消,第一滤波磁环不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。According to Figure 17, when the motor coil is excited, in the two loops, the current in each loop will pass through the first filter magnetic ring twice, and the current in each loop passes through the first filter magnetic ring for the first time. The direction of the current passing through the first filtering magnetic ring for the second time is opposite to that of the current. Therefore, the magnetic flux generated on the first filter magnetic ring can cancel each other, and the first filter magnetic ring will not be saturated, which can reduce electromagnetic interference, reduce the influence of EMC on the safe operation of the vehicle, and the influence of magnetic ring saturation on filter performance.
结合图14,如图18所示,在对电池包充电时,控制第二开关管M2和第四开关M4导通,第一开关管M1和第三开关M3关断,图18所示的电路结构中包括两个回路。一个回路中,电流从直流电源的正极流出后,经过第二滤波磁环、电池包,并再次经过第二滤波磁环后流入两电平逆变电路中的第二开关管M2,接着通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电池包充电过程的一个回路为:直流电源的正极→第二滤波磁环→电池包→第二滤波磁环→第二开关管M2→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。另一个回路中,电流从直流电源的正极流出后,经过第二滤波磁环、电池包,并再次经过第二滤波磁环后流入两电平逆变电路中的第四开关管M4,接着通过第一滤波磁环,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。即电池包充电过程的一个回路为:直流电源的正极→第二滤波磁环→电池包→第二滤波磁环→第四开关管M4→第一滤波磁环→电机线圈→第一滤波磁环→直流电源的负极。Referring to FIG. 14, as shown in FIG. 18, when charging the battery pack, control the second switch M2 and the fourth switch M4 to turn on, and the first switch M1 and the third switch M3 to turn off, the circuit shown in FIG. 18 The structure includes two loops. In one circuit, after the current flows out from the positive pole of the DC power supply, it passes through the second filter magnetic ring, the battery pack, and flows into the second switch tube M2 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then passes through the second filter magnetic ring. A filter magnetic ring flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. That is, a circuit in the charging process of the battery pack is: positive pole of the DC power supply → second filter magnetic ring → battery pack → second filter magnetic ring → second switch tube M2 → first filter magnetic ring → motor coil → first filter magnetic ring → Negative pole of DC power supply. In the other loop, after the current flows out from the positive pole of the DC power supply, it passes through the second filter magnetic ring, the battery pack, and flows into the fourth switch tube M4 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then passes through The first filter magnetic ring flows in from the third end h of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. That is, a circuit of the charging process of the battery pack is: the positive pole of the DC power supply → the second filter magnetic ring → the battery pack → the second filter magnetic ring → the fourth switch tube M4 → the first filter magnetic ring → the motor coil → the first filter magnetic ring → Negative pole of DC power supply.
根据图18可知,在对电池包充电时,电流会经过第一滤波磁环两次、经过第二滤波磁环两次,而且电流第一次经过第一滤波磁环的电流方向与电流第二次经过第一滤波磁环的电流方向相反,电流第一次经过第二滤波磁环的电流方向与电流第二次经过第二滤波磁环的电流方向相反,因此第一滤波磁环上产生的磁通可以相互抵消,第二滤波磁环上产生的磁通也可以相互抵消,因此,第一滤波磁环和第二滤波磁环都不会发生饱和,能够进一步减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。According to Figure 18, it can be seen that when charging the battery pack, the current will pass through the first filter magnetic ring twice and the second filter magnetic ring twice, and the current direction of the current passing through the first filter magnetic ring for the first time is the same as that of the current second The current direction of the current passing through the first filter magnetic ring for the first time is opposite, and the current direction of the current passing through the second filter magnetic ring for the first time is opposite to the current direction of the current passing through the second filter magnetic ring for the second time, so the current generated on the first filter magnetic ring The magnetic flux can cancel each other, and the magnetic flux generated on the second filter magnetic ring can also cancel each other. Therefore, neither the first filter magnetic ring nor the second filter magnetic ring will be saturated, which can further reduce electromagnetic interference and reduce EMC impact. The impact of vehicle safety operation, and the impact of magnetic ring saturation on filter performance.
本申请实施例还提供一种充电系统,该充电系统包括配电电路,以及如上述图6、图7、图10、图12-图18中任一所示的驱动总成,驱动总成中的两电平逆变电路的第一输入端通过该配电电路与直流电源的正极耦合连接。The embodiment of the present application also provides a charging system, which includes a power distribution circuit, and a drive assembly as shown in any of the above-mentioned Figures 6, 7, 10, and 12-18. The first input terminal of the two-level inverter circuit is coupled and connected to the positive pole of the DC power supply through the power distribution circuit.
本申请实施例还提供一种用电设备,该用电设备包括配电电路,以及如上述图6、图7、图10、图12-图18中任一所示的驱动总成,驱动总成中的两电平逆变电路的第一输入端通过该配电电路与直流电源的正极耦合连接。可选的,该用电设备还可以包括电池包。The embodiment of the present application also provides an electric device, the electric device includes a power distribution circuit, and a drive assembly as shown in any of the above-mentioned Figures 6, 7, 10, 12-18, the drive assembly The first input terminal of the formed two-level inverter circuit is coupled and connected to the positive pole of the DC power supply through the power distribution circuit. Optionally, the electric device may also include a battery pack.
可选的,该用电设备可以为车辆、船等设备,驱动总成可以为车辆或船等用电设备中的驱动总成。本申请实施例对于用电设备的具体类型并不限定,任何包括上述驱动总成的用电设备均在本申请实施例的保护范围内,该用电设备可以在驱动总成不用于驱动设备时,将低压直流电源升压,并为设备中的电池包充电。Optionally, the electrical equipment may be equipment such as a vehicle or a ship, and the drive assembly may be a drive assembly in the electrical equipment such as a vehicle or a ship. The embodiment of the present application does not limit the specific type of electrical equipment. Any electrical equipment including the above-mentioned drive assembly is within the protection scope of the embodiment of the application. The electrical equipment can be used when the drive assembly is not used to drive the equipment. , to boost the low-voltage DC power supply and charge the battery pack in the device.
例如,如图19所示,以用电设备为电动汽车为例,电动汽车在行车模式时,驱动总成可以用于驱动车辆。电动汽车在充电模式时,驱动总成用于对电动汽车中的电机线圈励磁并对电池包充电。在驱动总成不用于驱动车辆时,充电桩输出的直流电源经过配电电路后,可以利用驱动总成中的电机线圈作为升压电感,通过控制驱动总成中的两电平逆变电路的开关导通和关断,能够将充电桩输出的低压直流电源升压后为高压电池包充电。For example, as shown in FIG. 19 , taking the electric vehicle as an example, when the electric vehicle is in driving mode, the drive assembly can be used to drive the vehicle. When the electric vehicle is in the charging mode, the drive assembly is used to excite the motor coil in the electric vehicle and charge the battery pack. When the drive assembly is not used to drive the vehicle, after the DC power output from the charging pile passes through the power distribution circuit, the motor coil in the drive assembly can be used as a boost inductor to control the two-level inverter circuit in the drive assembly. The switch is turned on and off, which can boost the low-voltage DC power output from the charging pile to charge the high-voltage battery pack.
结合图19可知,本申请实施例提供的用电设备中,由于励磁过程和充电过程中流过驱动总成中的滤波磁环的电流方向是双向的,因此滤波磁环上产生的磁通可以相互抵消,滤波磁环不会发生饱和,因此能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。而且由于本申请可以将励磁过程和充电过程的回路都集成在驱动总成内部,由于驱动总成的金属外壳可以提供屏蔽作用,因此能够进一步减小电磁干扰。It can be known from Fig. 19 that, in the electrical equipment provided by the embodiment of the present application, since the direction of the current flowing through the filter magnetic ring in the drive assembly during the excitation process and the charging process is bidirectional, the magnetic flux generated on the filter magnetic ring can interact with each other. Offset, the filter magnetic ring will not be saturated, so it can reduce electromagnetic interference, reduce the impact of EMC on the safe operation of the vehicle, and the impact of magnetic ring saturation on filter performance. Moreover, because the application can integrate the circuits of the excitation process and the charging process inside the drive assembly, and since the metal shell of the drive assembly can provide shielding, electromagnetic interference can be further reduced.
本申请实施例还提供一种驱动总成的控制方法,该驱动总成可以为上述图6或图14所示的驱动总成,如图20所示,该方法包括步骤S2001-S2002。The embodiment of the present application also provides a method for controlling a drive assembly, which may be the drive assembly shown in FIG. 6 or FIG. 14 . As shown in FIG. 20 , the method includes steps S2001-S2002.
S2001、在对电机线圈励磁时,控制第一组开关管导通,第二组开关管关断,电流从直流电源的正极流出,经过两电平逆变电路中的第一组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。S2001. When exciting the motor coil, control the first group of switch tubes to be turned on, and the second group of switch tubes to be turned off. The current flows from the positive pole of the DC power supply and passes through the first group of switch tubes and the second group of switch tubes in the two-level inverter circuit. A filter magnetic ring, the motor coil, and after passing through the first filter magnetic ring again, the flow returns to the negative pole of the DC power supply.
示例性的,以第一组开关管和第二组开关管均包括一个开关管,第一组开关管包括第一开关管,第二组开关管包括第二开关管为例,那么步骤S2001中控制第一组开关管导通,第二组开关管关断,包括:控制第一开关管导通,控制第二开关管关断。Exemplarily, taking the first group of switching tubes and the second group of switching tubes both including a switching tube, the first group of switching tubes includes the first switching tube, and the second group of switching tubes includes the second switching tube as an example, then in step S2001 Controlling the first group of switch tubes to be turned on and the second group of switch tubes to be turned off includes: controlling the first switch tubes to be turned on and controlling the second switch tubes to be turned off.
例如,以驱动总成为图6或图14所示的驱动总成,第一开关管为M1,第二开关管为M2为例,在对电机线圈励磁时,控制第一开关管M1导通,控制第二开关管为M2关断,如图7或图15所示,电流从直流电源的正极流出后,经过两电平逆变电路中的第一开关管M1,通过第一滤波磁环后,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。For example, if the drive assembly is the drive assembly shown in Figure 6 or Figure 14, the first switch tube is M1, and the second switch tube is M2 as an example, when the motor coil is excited, the first switch tube M1 is controlled to conduct, Control the second switching tube to turn off M2, as shown in Figure 7 or Figure 15, after the current flows out from the positive pole of the DC power supply, it passes through the first switching tube M1 in the two-level inverter circuit, and then passes through the first filter magnetic ring , flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
示例性的,以第一组开关管和第二组开关管均包括两个开关管,第一组开关管包括第一开关管和第三开关管,第二组开关管包括第二开关管和第四开关管为例,那么步骤S2001中控制第一组开关管导通,第二组开关管关断,包括:控制第一开关管和第三开关管导通,控制第二开关管和第四开关管关断。Exemplarily, the first group of switching tubes and the second group of switching tubes each include two switching tubes, the first group of switching tubes includes the first switching tube and the third switching tube, and the second group of switching tubes includes the second switching tube and Taking the fourth switching tube as an example, then in step S2001, controlling the first group of switching tubes to be turned on and the second group of switching tubes to be turned off includes: controlling the first switching tube and the third switching tube to be turned on, and controlling the second switching tube and the second switching tube to be turned on. The four switch tubes are turned off.
例如,以驱动总成为图6或图14所示的驱动总成,第一组开关管包括第一开关管M1和第三开关管M3,第二组开关管包括第二开关管M2和第四开关管M4为例。在对电机线圈励磁时,控制第一开关管M1和第三开关管M3导通,控制第二开关管M2和第四开关管M4关断。如图12或图17所示,一个回路的电流从直流电源的正极流出后,经过两电平逆变电路中的第一开关管M1,通过第一滤波磁环后,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直 流电源的负极形成回路。另一个回路的电流从直流电源的正极流出后,经过两电平逆变电路中的第三开关管M3,通过第一滤波磁环后,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。For example, if the drive assembly is the drive assembly shown in FIG. 6 or FIG. Take the switching tube M4 as an example. When the motor coil is excited, the first switching tube M1 and the third switching tube M3 are controlled to be turned on, and the second switching tube M2 and the fourth switching tube M4 are controlled to be turned off. As shown in Figure 12 or Figure 17, after the current of a loop flows out from the positive pole of the DC power supply, it passes through the first switching tube M1 in the two-level inverter circuit, passes through the first filter magnetic ring, and flows from the second Terminal f flows in, flows out from the first terminal d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. The current of the other loop flows out from the positive pole of the DC power supply, passes through the third switching tube M3 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third end h of the motor coil, and flows from the motor coil The first end d flows out, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
S2002、在对电池包充电时,控制第一组开关管关断,第二组开关管导通,电流从直流电源的正极流出,经过电池包、两电平逆变电路中的第二组开关管、第一滤波磁环、电机线圈,并再次经过第一滤波磁环后,流回至直流电源的负极。S2002. When charging the battery pack, control the first group of switch tubes to be turned off, and the second group of switch tubes to be turned on. The current flows out from the positive pole of the DC power supply and passes through the battery pack and the second group of switches in the two-level inverter circuit Tube, first filter magnetic ring, motor coil, and after passing through the first filter magnetic ring again, it flows back to the negative pole of the DC power supply.
示例性的,以第一组开关管和第二组开关管均包括一个开关管,第一组开关管包括第一开关管,第二组开关管包括第二开关管为例,那么步骤S2002中控制第一组开关管关断,第二组开关管导通,包括:控制第一开关管关断,控制第二开关管导通。Exemplarily, taking the first group of switching tubes and the second group of switching tubes both including a switching tube, the first group of switching tubes includes the first switching tube, and the second group of switching tubes includes the second switching tube as an example, then in step S2002 Controlling the first group of switch tubes to be turned off and the second group of switch tubes to be turned on includes: controlling the first switch tube to be turned off and controlling the second switch tube to be turned on.
例如,以驱动总成为图6所示的驱动总成,第一开关管为M1,第二开关管为M2为例,在对电池包充电时,控制第一开关管M1关断,控制第二开关管为M2导通。如图10所示,电流从直流电源的正极流出后,经过电池包和两电平逆变电路中的第二开关管M2,通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。For example, if the drive assembly is the drive assembly shown in Figure 6, the first switch tube is M1, and the second switch tube is M2, when charging the battery pack, the first switch tube M1 is controlled to be turned off, and the second The switch tube is turned on for M2. As shown in Figure 10, after the current flows out from the positive pole of the DC power supply, it passes through the battery pack and the second switch tube M2 in the two-level inverter circuit, passes through the first filter magnetic ring, and flows in from the second end f of the motor coil. And flow out from the first end d of the motor coil, and then flow back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
再例如,以驱动总成为图14所示的驱动总成,第一开关管为M1,第二开关管为M2为例,在对电池包充电时,控制第一开关管M1关断,控制第二开关管为M2导通。如图16所示,电流从直流电源的正极流出后,经过第二滤波磁环、电池包,并再次经过第二滤波磁环后流入两电平逆变电路中的第二开关管M2,接着通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。For another example, take the drive assembly shown in Figure 14 as an example, the first switch tube is M1, and the second switch tube is M2. When charging the battery pack, control the first switch tube M1 to turn off, and control the second switch tube to turn off. The second switch tube is turned on for M2. As shown in Figure 16, after the current flows out from the positive pole of the DC power supply, it passes through the second filter magnetic ring, the battery pack, and flows into the second switch tube M2 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then Through the first filter magnetic ring, it flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
示例性的,以第一组开关管和第二组开关管均包括两个开关管,第一组开关管包括第一开关管和第三开关管,第二组开关管包括第二开关管和第四开关管为例,那么步骤S2002中控制第一组开关管关断,第二组开关管导通,包括:控制第一开关管和第三开关管关断,控制第二开关管和第四开关管导通。Exemplarily, the first group of switching tubes and the second group of switching tubes each include two switching tubes, the first group of switching tubes includes the first switching tube and the third switching tube, and the second group of switching tubes includes the second switching tube and Taking the fourth switching tube as an example, then in step S2002, controlling the first group of switching tubes to be turned off and the second group of switching tubes to be turned on includes: controlling the first switching tube and the third switching tube to be turned off, and controlling the second switching tube and the second switching tube to be turned off. The four switch tubes are turned on.
例如,以驱动总成为图6所示的驱动总成,第一组开关管包括第一开关管M1和第三开关管M3,第二组开关管包括第二开关管M2和第四开关管M4为例。在对电池包充电时,控制第二开关管M2和第四开关M4导通,第一开关管M1和第三开关M3关断。如图13所示,一个回路的电流从直流电源的正极流出后,经过电池包和两电平逆变电路中的第二开关管M2,通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。另一个回路的电流从直流电源的正极流出后,经过电池包和两电平逆变电路中的第四开关管M4,通过第一滤波磁环,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。For example, taking the drive assembly as the drive assembly shown in FIG. 6, the first group of switching tubes includes the first switching tube M1 and the third switching tube M3, and the second group of switching tubes includes the second switching tube M2 and the fourth switching tube M4. as an example. When charging the battery pack, the second switch M2 and the fourth switch M4 are controlled to be turned on, and the first switch M1 and the third switch M3 are turned off. As shown in Figure 13, the current of a loop flows out from the positive pole of the DC power supply, passes through the battery pack and the second switch tube M2 in the two-level inverter circuit, passes through the first filter magnetic ring, and flows from the second end of the motor coil f flows in and flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop. The current of the other loop flows out from the positive pole of the DC power supply, passes through the battery pack and the fourth switching tube M4 in the two-level inverter circuit, passes through the first filter magnetic ring, flows in from the third terminal h of the motor coil, and flows from The first end d of the motor coil flows out, and then flows back to the negative pole of the DC power supply through the first filtering magnetic ring again to form a loop.
再例如,以驱动总成为图14所示的驱动总成,第一组开关管包括第一开关管M1和第三开关管M3,第二组开关管包括第二开关管M2和第四开关管M4为例。在对电池包充电时,控制第二开关管M2和第四开关M4导通,第一开关管M1和第三开关M3关断。如图18所示,一个回路的电流从直流电源的正极流出后,经过第二滤波磁环、电池包,并再次经过第二滤波磁环后流入两电平逆变电路中的第二开关管M2,接 着通过第一滤波磁环,从电机线圈的第二端f流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。另一个回路的电流从直流电源的正极流出后,经过第二滤波磁环、电池包,并再次经过第二滤波磁环后流入两电平逆变电路中的第四开关管M4,接着通过第一滤波磁环,从电机线圈的第三端h流入,并从电机线圈的第一端d流出,然后再次经过第一滤波磁环流回至直流电源的负极形成回路。For another example, take the drive assembly as shown in Figure 14, the first group of switch tubes includes the first switch tube M1 and the third switch tube M3, and the second set of switch tubes includes the second switch tube M2 and the fourth switch tube Take M4 as an example. When charging the battery pack, the second switch M2 and the fourth switch M4 are controlled to be turned on, and the first switch M1 and the third switch M3 are turned off. As shown in Figure 18, the current of one loop flows out from the positive pole of the DC power supply, passes through the second filter magnetic ring, the battery pack, and flows into the second switch tube in the two-level inverter circuit after passing through the second filter magnetic ring again M2 then passes through the first filter magnetic ring, flows in from the second end f of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop. The current of the other loop flows out from the positive pole of the DC power supply, passes through the second filter magnetic ring, the battery pack, and flows into the fourth switch tube M4 in the two-level inverter circuit after passing through the second filter magnetic ring again, and then passes through the second filter magnetic ring. A filter magnetic ring flows in from the third end h of the motor coil, flows out from the first end d of the motor coil, and then flows back to the negative pole of the DC power supply through the first filter magnetic ring again to form a loop.
本申请实施例提供的驱动总成的控制方法,由于在对电机线圈励磁以及对电池包充电时,电流经过第一滤波磁环和第二滤波磁环的方向是双向的,因此第一滤波磁环上产生的磁通可以相互抵消,第二滤波磁环上产生的磁通也可以相互抵消,故第一滤波磁环和第二滤波磁环都不会发生饱和,能够减小电磁干扰,降低EMC对车辆安全运行的影响,以及磁环饱和对滤波性能的影响。而且由于本申请中励磁过程和充电过程的回路都集成在驱动总成内部,由于驱动总成的金属外壳可以提供屏蔽作用,因此能够进一步减小电磁干扰。In the control method of the drive assembly provided by the embodiment of the present application, when the motor coil is excited and the battery pack is charged, the direction of the current passing through the first filter magnetic ring and the second filter magnetic ring is bidirectional, so the first filter magnetic ring The magnetic flux generated on the ring can cancel each other, and the magnetic flux generated on the second filter magnetic ring can also cancel each other, so the first filter magnetic ring and the second filter magnetic ring will not be saturated, which can reduce electromagnetic interference and reduce The impact of EMC on the safe operation of vehicles, and the impact of magnetic ring saturation on filter performance. Moreover, since the loops of the excitation process and the charging process in the present application are integrated inside the drive assembly, the metal shell of the drive assembly can provide shielding, so electromagnetic interference can be further reduced.
结合本申请公开内容所描述的方法或者算法的步骤可以硬件的方式来实现,也可以是由处理器执行软件指令的方式来实现。软件指令可以由相应的软件模块组成,软件模块可以被存放于随机存取存储器(random access memory,RAM)、闪存、可擦除可编程只读存储器(erasable programmable ROM,EPROM)、电可擦可编程只读存储器(electrically EPROM,EEPROM)、寄存器、硬盘、移动硬盘、只读光盘(CD-ROM)或者本领域熟知的任何其它形式的存储介质中。一种示例性的存储介质耦合至处理器,从而使处理器能够从该存储介质读取信息,且可向该存储介质写入信息。当然,存储介质也可以是处理器的组成部分。处理器和存储介质可以位于ASIC中。另外,该ASIC可以位于核心网接口设备中。当然,处理器和存储介质也可以作为分立组件存在于核心网接口设备中。The steps of the methods or algorithms described in connection with the disclosure of this application can be implemented in the form of hardware, or can be implemented in the form of a processor executing software instructions. The software instructions can be composed of corresponding software modules, and the software modules can be stored in random access memory (random access memory, RAM), flash memory, erasable programmable read-only memory (erasable programmable ROM, EPROM), electrically erasable Programmable read-only memory (electrically EPROM, EEPROM), registers, hard disk, removable hard disk, CD-ROM, or any other form of storage medium known in the art. An exemplary storage medium is coupled to the processor such the processor can read information from, and write information to, the storage medium. Of course, the storage medium may also be a component of the processor. The processor and storage medium can be located in the ASIC. In addition, the ASIC may be located in the core network interface device. Certainly, the processor and the storage medium may also exist in the core network interface device as discrete components.
本领域技术人员应该可以意识到,在上述一个或多个示例中,本发明所描述的功能可以用硬件、软件、固件或它们的任意组合来实现。当使用软件实现时,可以将这些功能存储在计算机可读介质中或者作为计算机可读介质上的一个或多个指令或代码进行传输。计算机可读介质包括计算机存储介质和通信介质,其中通信介质包括便于从一个地方向另一个地方传送计算机程序的任何介质。存储介质可以是通用或专用计算机能够存取的任何可用介质。Those skilled in the art should be aware that, in the above one or more examples, the functions described in the present invention may be implemented by hardware, software, firmware or any combination thereof. When implemented in software, the functions may be stored on or transmitted over as one or more instructions or code on a computer-readable medium. Computer-readable media includes both computer storage media and communication media including any medium that facilitates transfer of a computer program from one place to another. A storage media may be any available media that can be accessed by a general purpose or special purpose computer.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的技术方案的基础之上,所做的任何修改、等同替换、改进等,均应包括在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, any modification, equivalent replacement, improvement, etc. made on the basis of the technical solution of the present invention shall be included in the protection scope of the present invention.
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| CN202110815614.5A CN115642823A (en) | 2021-07-19 | 2021-07-19 | A kind of driving assembly and its control method |
| CN202110815614.5 | 2021-07-19 |
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2021
- 2021-07-19 CN CN202110815614.5A patent/CN115642823A/en active Pending
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- 2022-07-12 WO PCT/CN2022/105214 patent/WO2023001026A1/en not_active Ceased
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