WO2023090046A1 - インクジェットインク及び画像記録方法 - Google Patents
インクジェットインク及び画像記録方法 Download PDFInfo
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- WO2023090046A1 WO2023090046A1 PCT/JP2022/039170 JP2022039170W WO2023090046A1 WO 2023090046 A1 WO2023090046 A1 WO 2023090046A1 JP 2022039170 W JP2022039170 W JP 2022039170W WO 2023090046 A1 WO2023090046 A1 WO 2023090046A1
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- ink
- organic solvent
- image
- water
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/38—Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/322—Pigment inks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09D11/107—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
Definitions
- the present disclosure relates to an inkjet ink and an image recording method.
- JP-A-2020-105310 discloses a water-based inkjet ink containing a colorant, a binder resin (A), a surfactant, and a water-soluble organic solvent, wherein the colorant is C.I. I. Pigment Red 185, the binder resin (A) contains a binder resin (a-1) having an acid value of 1 to 80 mgKOH/g, and a water-soluble organic solvent having a boiling point of 240°C or higher at 1 atm.
- Water-based inkjet inks are described in amounts of up to 8% by weight, based on the total amount of the inkjet ink.
- the present disclosure has been made in view of such circumstances, and according to an embodiment of the present invention, it is possible to record an image with excellent ejection properties, excellent graininess, and suppressed bleeding. Inks and image recording methods are provided.
- the present disclosure includes the following aspects.
- ⁇ 1> Water, an organic solvent A having a surface tension of 20.0 mN/m to 29.0 mN/m, a ClogP value of 0.10 to 1.60, and a boiling point of 80° C. to 140° C.;
- the content of the organic solvent A is 1% by mass to 20% by mass with respect to the total amount of the inkjet ink, and the dynamic surface tension at 10 ms is 28.0mN/m to 38.0mN/m Inkjet ink.
- ⁇ 2> Described in ⁇ 1>, further comprising an organic solvent B having a boiling point of 150° C. to 250° C., and the content of the organic solvent B being 10% by mass to 35% by mass with respect to the total amount of the inkjet ink.
- inkjet ink ⁇ 3> The inkjet ink according to ⁇ 2>, wherein the ratio of the content of the organic solvent A to the total content of the organic solvent A and the organic solvent B is 5% by mass to 50% by mass.
- An image recording method comprising a step of applying the inkjet ink according to any one of ⁇ 1> to ⁇ 6> onto a substrate by an inkjet recording method to record an image.
- an inkjet ink and an image recording method capable of recording an image with excellent ejection properties, excellent graininess, and suppressed bleeding.
- the numerical range indicated using “to” means a range including the numerical values before and after “to” as the minimum and maximum values, respectively.
- the upper limit or lower limit described in a certain numerical range may be replaced with the upper limit or lower limit of another numerical range described stepwise.
- the upper limit or lower limit described in a certain numerical range may be replaced with the values shown in the examples.
- the amount of each component in the composition refers to the total amount of the multiple substances present in the composition when there are multiple substances corresponding to each component in the composition, unless otherwise specified. means In the present specification, a combination of two or more preferred aspects is a more preferred aspect.
- the term "process” includes not only an independent process but also a process that cannot be clearly distinguished from other processes, as long as the intended purpose of the process is achieved. be
- image means film in general, and “image recording” means formation of an image (that is, film).
- image recording means formation of an image (that is, film).
- image in this specification also includes a solid image.
- (meth)acrylate is a concept that includes both acrylate and methacrylate
- (meth)acryloyl group is a concept that includes both acryloyl group and methacryloyl group
- (meth) ) acrylic acid is a concept that includes both acrylic acid and methacrylic acid.
- ink refers to ink for recording images by the inkjet recording method.
- the inkjet ink according to the present disclosure (hereinafter simply referred to as “ink”) is water and has a surface tension of 20.0 mN/m to 29.0 mN/m and a ClogP value of 0.10 to 1.60. and an organic solvent A with a boiling point of 80 ° C to 140 ° C, the content of the organic solvent A is 1 wt% to 20 wt% with respect to the total amount of the ink, and the dynamic surface after 10 milliseconds
- the tension is from 28.0 mN/m to 38.0 mN/m.
- the inventors of the present invention have found that the ink according to the present disclosure can record an image with excellent ejection properties, excellent graininess, and suppressed bleeding. The reason why such an effect is obtained is presumed as follows.
- the dynamic surface tension of the ink that lands on the recording medium decreases over time due to the organic solvent with low surface tension gathering at the gas-liquid interface. After that, when the water contained in the ink evaporates due to drying, the organic solvent having a low surface tension moves into the ink, and the dynamic surface tension tends to increase.
- the dynamic surface tension of the first ink that has landed first decreases and then rises, so that it becomes higher than the dynamic surface tension of the second ink that has landed later.
- Landing interference refers to a phenomenon in which an ink droplet that has landed earlier and an ink droplet that has landed later coalesce. When impact interference occurs, the image density becomes uneven, giving the image a rough impression. Roughness of an image is also referred to as “graininess”.
- the ink according to the present disclosure has a surface tension of 20.0 mN/m to 29.0 mN/m, a ClogP value of 0.1 to 1.6, and a boiling point of 80° C. to 140° C. ° C. containing organic solvent A. Since the ClogP value of the organic solvent A is 0.1 or more, it tends to gather at the gas-liquid interface. Furthermore, since the surface tension is 20.0 mN/m to 29.0 mN/m, the dynamic surface tension of the ink can be reduced in a short period of time, the landing interference is suppressed, and an image with excellent graininess can be obtained. be done.
- the ClogP value of the organic solvent A is 1.6 or less, the dispersibility of the ink is improved and the ejection property is excellent. Further, since the boiling point of the organic solvent A is 80° C. to 140° C., after the landing interference is suppressed by the organic solvent A, the water contained in the ink evaporates and the organic solvent A also evaporates. As a result, the increase in dynamic surface tension as in the prior art is suppressed without moving into the ink when the drying progresses further.
- the ink described in Japanese Patent Application Laid-Open No. 2020-105310 does not contain the organic solvent A, and it is considered that the effects of the present disclosure cannot be obtained.
- the ink according to the present disclosure contains water.
- the content of water is preferably 40% by mass or more, more preferably 50% by mass or more, and even more preferably 60% by mass or more, relative to the total amount of ink.
- the upper limit of the water content is not particularly limited, it is preferably 95% by mass or less, more preferably 90% by mass or less, and even more preferably 80% by mass or less.
- the ink according to the present disclosure contains an organic solvent A having a surface tension of 20.0 mN/m to 29.0 mN/m, a ClogP value of 0.1 to 1.6, and a boiling point of 80°C to 140°C. contains.
- the surface tension of the organic solvent A is 20.0 mN/m to 29.0 mN/m, more preferably 20.0 mN/m to 26.0 mN/m, and 22.0 mN/m to 26.0 mN/m. More preferably m.
- the surface tension is measured at 25° C. using a surface tensiometer, for example, by a plate method using an automatic surface tensiometer manufactured by Kyowa Interface Science Co., Ltd. (product name “DY-300”).
- the ClogP value of organic solvent A is 0.1 to 1.6.
- the ClogP value is a parameter representing the hydrophobicity of a compound. A higher ClogP value indicates a more hydrophobic compound.
- ClogP values are calculated using ChemDraw (registered trademark) Professional (ver.16.0.1.4) manufactured by Perkinelmer Informatics.
- boiling point The boiling point of the organic solvent A is 80°C to 140°C. In the present disclosure, boiling point means boiling point under 1 atmosphere (101,325 Pa).
- Tables 1 to 3 show the surface tension, ClogP value, and boiling point of compounds known as organic solvents.
- the organic solvent A for example, among the compounds shown in Tables 1 to 3, the surface tension is 20.0 mN/m to 29.0 mN/m, the ClogP value is 0.1 to 1.6, Compounds having a boiling point of 80°C to 140°C can be mentioned.
- the organic solvent A is preferably a monoalcohol having 4 or 5 carbon atoms.
- monoalcohols having 4 or 5 carbon atoms include 1-butanol, tert-butyl alcohol, 2-butanol, 2-methylpropanol, 2-methyl-2-butanol, 2,2-dimethyl-1-propanol, 3 -methyl-2-butanol, 2-methyl-1-butanol, 3-methyl-1-butanol, 1-pentanol, 2-pentanol, and 3-pentanol.
- a monoalcohol is a compound having one hydroxyl group.
- Monoalcohols do not include alkylene glycol monoalkyl ethers and polyalkylene glycol monoalkyl ethers.
- a monoalcohol with 4 or 5 carbon atoms is most suitable for the function of reducing the surface tension of the ink and the function of volatilizing from the ink. Therefore, when the monoalcohol having 4 or 5 carbon atoms is contained in the ink, an image with excellent graininess and suppressed bleeding can be obtained.
- the organic solvent A is preferably a linear monoalcohol.
- Linear monoalcohols include, for example, 1-propanol, 1-butanol, and 1-pentanol.
- Linear molar alcohol is a hydrophobic organic solvent, but its content can be reduced, so the ink is less likely to become hydrophobic. Therefore, deterioration in dispersibility due to hydrophobization of the ink is suppressed, and generation of aggregates is suppressed. As a result, the ink ejection property is improved.
- the organic solvent A is a linear monoalcohol having 4 or 5 carbon atoms.
- the organic solvent A is particularly preferably 1-butanol or 1-pentanol.
- the ink according to the present disclosure further contains an organic solvent B having a boiling point of 150° C. to 250° C. in addition to the organic solvent A, and the content of the organic solvent B is 10% by mass to 35% by mass with respect to the total amount of the ink. %.
- Examples of the organic solvent B include compounds having a boiling point of 150°C to 250°C among the compounds shown in Tables 1 to 3.
- the content of the organic solvent B is 10% by mass or more, the ejection property of the ink is improved. On the other hand, when the content of the organic solvent B is 35% by mass or less, the drying property of the ink is improved.
- the content of the organic solvent B is more preferably 15% by mass to 30% by mass with respect to the total amount of the ink.
- the boiling point of the organic solvent B is 150° C. to 250° C., more preferably 160° C. to 240° C., and more preferably 170° C. to 230° C., from the viewpoint of further improving the ejection property and drying property of the ink. More preferred.
- the organic solvent B examples include alkylene glycol, alkylene glycol monoalkyl ether, alkylene glycol dialkyl ether, and nitrogen-containing heterocyclic compounds.
- the organic solvent B is propylene glycol, 1,2-butanediol, 1,3-butylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, dipropylene glycol dimethyl ether, diethylene glycol diethyl ether, ethylene glycol, N-methylpyrrolidone, Dipropylene glycol or diethylene glycol are preferred.
- the ratio of the content of organic solvent A to the total content of organic solvent A and organic solvent B is preferably 5% by mass to 50% by mass.
- the organic solvent A tends to be unevenly distributed at the gas-liquid interface of the ink, the graininess of the image is improved, and bleeding is further suppressed.
- the above proportion is 50% by mass or less, the surface tension and viscosity of the ink are likely to be kept constant inside the nozzle, and the ejection property is improved.
- the above ratio is more preferably 10% by mass to 40% by mass, more preferably 15% by mass to 30% by mass. % is more preferred.
- the ink according to the present disclosure may contain an organic solvent other than organic solvent A and organic solvent B.
- organic solvent A and organic solvent B the ratio of the total content of organic solvent A and organic solvent B to the total content of all organic solvents contained in the ink is 80 mass % or more, more preferably 90% by mass or more, and even more preferably 100% by mass.
- the ink according to the present disclosure preferably contains a coloring material.
- Colorants include dyes and pigments.
- the coloring material is preferably a pigment from the viewpoint of durability such as heat resistance, light resistance and water resistance.
- a pigment dispersion is a liquid obtained by dispersing a pigment in a liquid medium using a dispersant, and contains at least a pigment, a dispersant and a liquid medium. Details of the dispersant will be described later. Also, the liquid medium may be water or an organic solvent.
- the pigment may be an organic pigment or an inorganic pigment.
- Organic pigments include, for example, azo pigments, polycyclic pigments, dye chelates, nitro pigments, nitroso pigments, and aniline black.
- the organic pigment is preferably an azo pigment or a polycyclic pigment.
- Azo pigments include, for example, azo lakes, insoluble azo pigments, condensed azo pigments, and chelate azo pigments.
- Polycyclic pigments include, for example, phthalocyanine pigments, perylene pigments, perinone pigments, anthraquinone pigments, quinacridone pigments, dioxazine pigments, indigo pigments, thioindigo pigments, isoindolinone pigments, and quinophthalone pigments.
- Dye chelates include, for example, basic dye-type chelates and acid dye-type chelates.
- inorganic pigments include titanium oxide, iron oxide, calcium carbonate, barium sulfate, aluminum hydroxide, barium yellow, cadmium red, chrome yellow, and carbon black.
- pigments for example, Seishiro Ito, "Dictionary of Pigments” (published in 2000); Herbst, K.; Hunger “Industrial Organic Pigments”, JP-A-2002-12607, JP-A-2002-188025, JP-A-2003-26978, and JP-A-2003-342503.
- the volume average particle diameter of the pigment is preferably 10 nm to 200 nm, more preferably 20 nm to 180 nm, and even more preferably 30 nm to 150 nm.
- the volume average particle diameter is 200 nm or less, the color reproducibility is improved, and the ejection property is improved when an image is recorded by an inkjet recording method.
- the volume average particle size is 10 nm or more, the light resistance is improved.
- the particle size distribution of the pigment is not particularly limited, and may be either a wide particle size distribution or a monodisperse particle size distribution. Moreover, two or more kinds of pigments having a monodisperse particle size distribution may be mixed and used.
- the volume average particle size and particle size distribution of the pigment are values measured by a particle size distribution analyzer (eg, Microtrac UPA (registered trademark) EX150 manufactured by Nikkiso Co., Ltd.).
- a particle size distribution analyzer eg, Microtrac UPA (registered trademark) EX150 manufactured by Nikkiso Co., Ltd.
- the content of the coloring material is preferably 1% by mass to 20% by mass, more preferably 1% by mass to 10% by mass, relative to the total amount of the ink.
- the ink according to the present disclosure contains a pigment
- the ink according to the present disclosure preferably contains a pigment dispersant in order to disperse the pigment in water.
- a pigment dispersant is a compound having a function of dispersing a pigment. The pigment dispersant is adsorbed on the surface of the pigment to cover at least part of the surface of the pigment, thereby dispersing the pigment in water.
- a self-dispersing pigment that can be dispersed in water without the presence of a pigment dispersant is used as the pigment, the ink does not need to contain the pigment dispersant.
- the form of the pigment dispersant contained in the ink is not particularly limited, and may be any of random polymer, block polymer, and graft polymer.
- the pigment dispersant may be a polymer having a crosslinked structure.
- the pigment dispersant is preferably a polymer having a crosslinked structure. When the pigment dispersant is a polymer having a crosslinked structure, it is believed that the pigment dispersant is less likely to detach from the surface of the pigment, resulting in high pigment dispersion stability.
- a polymer means a compound with a weight average molecular weight of 1000 or more.
- weight average molecular weight means a value measured by gel permeation chromatography (GPC).
- Measurement by gel permeation chromatography uses HLC (registered trademark)-8020GPC (manufactured by Tosoh Corporation) as a measuring device, and TSKgel (registered trademark) Super Multipore HZ-H (4.6 mm ID ⁇ 15 cm) as a column. , manufactured by Tosoh Corporation), and THF (tetrahydrofuran) is used as an eluent.
- the measurement is performed with a sample concentration of 0.45% by mass, a flow rate of 0.35 ml/min, a sample injection amount of 10 ⁇ l, a measurement temperature of 40° C., and an RI detector.
- the calibration curve is "Standard sample TSK standard, polystyrene” manufactured by Tosoh Corporation: “F-40", “F-20”, “F-4”, “F-1”, “A-5000”, “A- 2500”, “A-1000”, and “n-propylbenzene”.
- the polymer having a crosslinked structure is not particularly limited as long as it has at least one crosslinked structure in its molecule.
- Whether or not the polymer contained in the ink has a crosslinked structure can be determined, for example, by the following method.
- a separation method such as solvent extraction is applied to the ink to separate the polymer.
- the presence or absence of a crosslinked structure can be comprehensively determined by analyzing the separated polymer using various analysis methods such as nuclear magnetic resonance (NMR), infrared spectroscopy (IR), and thermal analysis. .
- a polymer having a crosslinked structure (hereinafter also referred to as “crosslinked polymer”) is formed, for example, by crosslinking an uncrosslinked polymer (hereinafter also referred to as "uncrosslinked polymer”) with a crosslinking agent.
- the uncrosslinked polymer is a water-soluble polymer.
- water-soluble means the property of dissolving 1 g or more in 100 g of water at 25°C.
- Water-soluble is preferably a property of dissolving 3 g or more (more preferably 10 g or more) in 100 g of water at 25°C.
- the crosslinked polymer is not necessarily water-soluble.
- uncrosslinked polymers examples include vinyl resins, acrylic resins, urethane resins, and polyester resins. Among them, the uncrosslinked polymer is preferably an acrylic resin.
- the uncrosslinked polymer is preferably a polymer having functional groups that can be crosslinked by a crosslinking agent.
- Crosslinkable functional groups include carboxy groups or salts thereof, isocyanate groups, and epoxy groups.
- the crosslinkable functional group is preferably a carboxy group or a salt thereof, and particularly preferably a carboxy group. That is, the uncrosslinked polymer is preferably a polymer containing carboxy groups.
- the uncrosslinked polymer is preferably a copolymer containing structural units derived from a monomer containing a carboxy group (hereinafter referred to as "carboxy group-containing monomer").
- the number of structural units derived from the carboxy group-containing monomer contained in the copolymer may be one, or two or more.
- the copolymer may be a random copolymer or a block copolymer, but is preferably a random copolymer.
- Carboxy group-containing monomers include, for example, (meth)acrylic acid, ⁇ -carboxyethyl acrylate, fumaric acid, itaconic acid, maleic acid and crotonic acid.
- the carboxy group-containing monomer is preferably (meth)acrylic acid or ⁇ -carboxyethyl acrylate, more preferably (meth)acrylic acid.
- the content of structural units derived from a carboxy group-containing monomer is preferably 5% by mass to 40% by mass, more preferably 10% by mass to 35% by mass, based on the total amount of the uncrosslinked polymer. More preferably, it is in the range of 30% by mass to 30% by mass.
- the uncrosslinked polymer preferably contains structural units derived from hydrophobic monomers in addition to structural units derived from carboxy group-containing monomers.
- the number of structural units derived from the hydrophobic monomer contained in the copolymer may be one, or two or more.
- Hydrophobic monomers include (meth)acrylates having an alkyl group having 1 to 20 carbon atoms, (meth)acrylates having an aromatic ring (e.g., benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, etc.), styrene, and Styrene derivatives are mentioned.
- the content of structural units derived from hydrophobic monomers is preferably 60% by mass to 95% by mass, more preferably 65% by mass to 90% by mass, relative to the total amount of the uncrosslinked polymer, and 70% by mass. % to 90 mass %.
- the uncrosslinked polymer is composed of a structural unit derived from a carboxy group-containing monomer, a structural unit derived from a (meth)acrylate having an alkyl group having 1 to 20 carbon atoms, and a structural unit derived from a (meth)acrylate having an aromatic ring. It is preferably a random copolymer containing at least one, and a structural unit derived from (meth) acrylic acid and a structural unit derived from (meth) acrylate having an aromatic ring. More preferably, it is a copolymer containing a structural unit derived from (meth)acrylic acid and a structural unit derived from benzyl (meth)acrylate.
- the weight average molecular weight (Mw) of the uncrosslinked polymer is not particularly limited, but from the viewpoint of the dispersibility of the white pigment, it is preferably 3,000 to 300,000, more preferably 5,000 to 200,000. More preferably, 7,000 to 100,000 is even more preferable.
- the preferred range of the weight average molecular weight of the crosslinked polymer is also the same as the preferred range of the weight average molecular weight of the uncrosslinked polymer.
- the cross-linking agent used for cross-linking the uncross-linked polymer is preferably a compound having two or more reaction sites with the un-cross-linked polymer (for example, a polymer having a carboxyl group). Only one type of cross-linking agent may be used, or two or more types may be used.
- a preferred combination of a cross-linking agent and an uncrosslinked polymer is a combination of a compound having two or more epoxy groups (that is, a difunctional or more epoxy compound) and a polymer having a carboxy group.
- a crosslinked structure is formed by the reaction of the epoxy group and the carboxy group. Formation of a crosslinked structure with a crosslinking agent is preferably carried out after dispersing the pigment with an uncrosslinked polymer.
- Di- or higher-functional epoxy compounds include, for example, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, and dipropylene glycol diglycidyl.
- Ethers polypropylene glycol diglycidyl ether and trimethylolpropane triglycidyl ether.
- the di- or more functional epoxy compound is preferably polyethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, or trimethylolpropane triglycidyl ether.
- Cross-linking agents may be commercially available. Examples of commercially available products include Denacol EX-321, EX-821, EX-830, EX-850 and EX-851 (manufactured by Nagase ChemteX Corporation).
- the molar ratio of the reactive site (e.g., epoxy group) in the cross-linking agent and the reactive site (e.g., carboxy group) in the uncrosslinked polymer is 1:1 from the viewpoint of the cross-linking reaction rate and dispersion stability after cross-linking. .1 to 1:10 is preferred, 1:1.1 to 1:5 is more preferred, and 1:1.1 to 1:3 is even more preferred.
- the mixing ratio of the pigment and the pigment dispersant is preferably 1:0.02 to 1:2, more preferably 1:0.03 to 1:1.5, and 1:0.04 to 1, based on mass. :1 is more preferred.
- the ink according to the present disclosure may contain a resin that is at least one of a water-soluble resin and resin particles (hereinafter also referred to as “resin component (X)”).
- the resin component (X) may be at least one resin particle, at least one water-soluble resin, or a mixture of at least one resin particle and at least one water-soluble resin. It may be a combination.
- the resin particles are preferably particles made of a water-insoluble resin.
- Water-insoluble in the water-insoluble resin means the property that the amount dissolved in 100 g of water at 25°C is less than 1 g.
- the content of the resin component (X) is preferably 1% by mass to 10% by mass with respect to the total amount of the ink.
- the content of the resin component (X) is 1% by mass or more, the effect of increasing the viscosity of the ink is likely to be obtained.
- the content of the resin component (X) is 10% by mass or less, the ejection property of the ink is further improved.
- the resin component (X) preferably contains a water-soluble resin.
- the water-soluble resin preferably contains a water-soluble resin X1 containing an alkyl group having 1 to 3 carbon atoms, an anionic group, and a cyclic structure.
- the proportion of the water-soluble resin X1 in the total amount of the water-soluble resin is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass. and more preferably 80% by mass to 100% by mass.
- the ratio of the water-soluble resin X1 to the total amount of the resin component (X) is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass. % by mass, more preferably 80% by mass to 100% by mass.
- the alkyl group having 1 to 3 carbon atoms in the water-soluble resin X1 is a methyl group, an ethyl group, or a propyl group (that is, an n-propyl group or an i-propyl group), preferably a methyl group or an ethyl group, A methyl group is more preferred.
- the water-soluble resin X1 may contain only one type of alkyl group having 1 to 3 carbon atoms, or may contain two or more types thereof.
- the alkyl group having 1 to 3 carbon atoms in the water-soluble resin X1 may be introduced into the structure of the water-soluble resin X1 by polymerizing a polymerizable monomer containing an alkyl group having 1 to 3 carbon atoms. That is, the water-soluble resin X1 may contain a structural unit derived from a polymerizable monomer containing an alkyl group having 1 to 3 carbon atoms.
- the polymerizable monomer containing an alkyl group having 1 to 3 carbon atoms is a (meth)acrylic acid alkyl ester in which the alkyl group in the alkyl ester structure has 1 to 3 carbon atoms [hereinafter referred to as "(meth)acrylic acid C1-3 Also referred to as “alkyl ester”] is preferable.
- the (meth)acrylic acid C1-3 alkyl ester is specifically methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, or i-propyl (meth)acrylate. be.
- the (meth)acrylic acid C1-3 alkyl ester is preferably methyl (meth)acrylate or ethyl (meth)acrylate, more preferably methyl (meth)acrylate.
- methacrylic acid C1-3 alkyl ester is preferable.
- the (meth)acrylic acid C1-3 alkyl ester unit in the water-soluble resin X1 may be one type or two or more types. may be
- the content of the (meth)acrylic acid C1-3 alkyl ester unit in the water-soluble resin X1 is preferably 3% to 80% by mass, more preferably 3% to 50% by mass, based on the total amount of the water-soluble resin X1. is more preferable, and 5% by mass to 50% by mass is even more preferable.
- the anionic groups in the water-soluble resin X1 include acid groups (e.g., carboxy group, sulfo group, phosphoric acid group, etc.) and acid group salts (e.g., carboxy group salts, sulfo group salts, phosphoric acid group salt).
- the number of anionic groups contained in the water-soluble resin X1 may be one, or two or more.
- the water-soluble resin X1 may contain both an acid group and a salt of an acid group as anionic groups.
- Salts of acid groups are prepared by neutralizing acid groups (e.g., carboxy groups, salts of sulfo groups, and salts of phosphate groups) with a neutralizing agent.
- neutralizing acid groups e.g., carboxy groups, sulfo groups, and phosphate groups
- a neutralizing agent e.g., carboxy groups, sulfo groups, and phosphate groups
- Neutralizing agents for neutralizing acid groups include inorganic bases such as alkali metal hydroxides and alkaline earth metal hydroxides, and organic bases such as organic amines.
- Alkali metals include, for example, potassium (K) and sodium (Na).
- Alkaline earth metals include, for example, calcium (Ca) and magnesium (Mg).
- Alkali metal hydroxides include, for example, potassium hydroxide and sodium hydroxide.
- Alkaline earth metal hydroxides include calcium hydroxide and magnesium hydroxide.
- organic amines include ammonia, primary amines (e.g., ethylamine, monoethanolamine, etc.), secondary amines (e.g., diethylamine, ethylenediamine, etc.), tertiary amines (e.g., triethylamine, triethanolamine, isopropylethylamine, pyrrolidine, piperidine, etc.) and quaternary ammonium salts.
- organic amines having a boiling point of 80° C. or higher are preferable from the viewpoint of storage stability.
- the neutralizing agent is preferably an alkali metal hydroxide or an organic amine, more preferably an alkali metal hydroxide or an organic amine having a boiling point of 80° C. or higher.
- organic amines having a boiling point of 80°C or higher include ethylenediamine (117°C), triethylamine (90°C), monoethanolamine (170°C), triethanolamine (208°C), isopropylethylamine (127°C), and pyrrolidine. (87°C), and piperidine (106°C).
- the water-soluble resin X1 preferably contains at least one of a carboxy group and a salt of the carboxy group as an anionic group.
- the ratio of the salt of the carboxy group to the total of the carboxy group and the salt of the carboxy group (mol%; hereinafter also referred to as the degree of neutralization) is preferably 40 mol% or more, preferably 50 mol% or more, and 60 mol % or more is more preferable, and 80 mol % or more is even more preferable.
- the upper limit of the degree of neutralization can be set to 100 mol %.
- the anionic group that can be contained in the water-soluble resin X1 is incorporated into the structure of the water-soluble resin X1 by polymerizing a polymerizable monomer containing an anionic group (and, if necessary, neutralizing with a neutralizing agent). may be introduced. That is, the water-soluble resin X1 may contain a structural unit derived from a polymerizable monomer containing an anionic group. (Meth)acrylic acid is particularly preferred as the polymerizable monomer containing an anionic group.
- the content of the structural unit derived from the polymerizable monomer containing an anionic group is 5% by mass to 40% by mass, more preferably 8% by mass to 20% by mass, relative to the total amount of X1.
- the cyclic structure in the water-soluble resin X1 preferably contains at least one of an aromatic ring and an aliphatic ring, and more preferably contains an aromatic ring.
- the water-soluble resin X1 may contain only one type of cyclic structure, or may contain two or more types thereof.
- an aromatic ring means a cyclic unsaturated ring with aromaticity.
- aromatic rings include: aromatic hydrocarbon rings such as benzene ring, naphthalene ring, anthracene ring and pyrene ring; and heteroaromatic rings such as pyridine ring, pyrrole ring, furan ring, thiophene ring, imidazolyl ring and acridone ring.
- the aromatic ring is preferably an aromatic hydrocarbon ring.
- the aromatic ring can be introduced into the structure of the water-soluble resin X1 by polymerizing a polymerizable monomer containing the aromatic ring.
- a polymerizable monomer containing an aromatic ring a polymerizable monomer containing an aromatic ring and an ethylenically unsaturated double bond is preferable, and a vinyl polymerizable monomer containing an aromatic ring is more preferable.
- polymerizable monomers containing aromatic rings examples include styrene, methylstyrene, divinylbenzene, vinylpyridine, diallyl phthalate, and (meth)acrylates containing aromatic rings (e.g., benzyl acrylate, phenoxyethyl acrylate, etc.). .
- a polymerizable monomer containing an aromatic ring may be an unsubstituted polymerizable monomer or a substituted polymerizable monomer substituted with a substituent.
- substituents include halogen atoms, alkyl groups, carboxylic acid groups, and hydroxyl groups.
- Halogen atoms include chlorine, bromine, and iodine atoms.
- the alkyl group is preferably an alkyl group having 1 to 12 carbon atoms (preferably 1 to 8 carbon atoms) such as methyl, ethyl, propyl, butyl and hexyl.
- the alkyl group may be unsubstituted or may have substituents similar to those described above.
- the content of structural units derived from a polymerizable monomer containing a cyclic structure (eg, aromatic ring) in the water-soluble resin X1 is preferably 50% to 85% by mass, more preferably 60% to 80% by mass, based on the total amount of the water-soluble resin X1. % by mass is more preferred.
- the water-soluble resin X1 is a structural unit derived from a (meth)acrylic acid C1-3 alkyl ester [that is, a (meth)acrylic acid alkyl ester in which the alkyl group in the alkyl ester structure has 1 to 3 carbon atoms], It is particularly preferable to include a structural unit derived from (meth)acrylic acid and a structural unit derived from a polymerizable monomer containing a cyclic structure.
- the preferred content of each structural unit in this aspect is as described above.
- structural unit derived from (meth)acrylic acid is a structural unit obtained by polymerization of (meth)acrylic acid (i.e., a structural unit containing a carboxy group) and (meth)acrylic acid.
- Structural units obtained by polymerization and neutralization ie, structural units containing a salt of a carboxy group
- neutralization may be performed before or after polymerization.
- the weight average molecular weight of the water-soluble resin X1 is preferably 5,000 to 100,000. When the weight-average molecular weight of the water-soluble resin X1 is within the above range, image bleeding and blocking are further suppressed. In addition, it is more excellent in the ejection property of the ink.
- the weight-average molecular weight of the water-soluble resin X1 is more preferably 10,000 to 80,000, still more preferably 10,000 to 30,000, from the viewpoint of ink ejection properties.
- the resin component (X) may contain resin particles.
- resin particles are distinguished from pigment dispersants in that they are particles made of resin.
- a water-insoluble resin is preferable.
- the resin particles are preferably acrylic resin particles (hereinafter also referred to as acrylic resin particles), polyester resin particles (hereinafter also referred to as polyester resin particles), and polyurethane resin particles (hereinafter also referred to as polyurethane resin particles). ), or particles made of polyolefin resin (hereinafter also referred to as polyolefin resin particles).
- polyester resin means a polymer compound containing an ester bond in its main chain.
- Polyester resins include polycondensates of polyvalent carboxylic acids (eg, dicarboxylic acids) and polyalcohols (eg, diols).
- polyolefin resin means a polymer (homopolymer or copolymer) of raw material monomers containing olefin.
- Polyolefin resins include polymers of one olefin, copolymers of two or more olefins, copolymers of one or more olefins and one or more other monomers, and the like.
- Olefins include ⁇ -olefins having 2 to 30 carbon atoms.
- polyurethane resin means a polymer compound containing urethane bonds.
- the resin particles preferably contain acrylic resin particles.
- the ratio of the acrylic resin particles to the resin particles is preferably 60% by mass or more, more preferably 80% by mass or more, and still more preferably 90% by mass or more.
- resin particles for example, known resin particles described in paragraphs 0062 to 0076 of JP-A-2016-188345 and paragraphs 0109 to 0140 of WO 2013/180074 can be used.
- the preferred range of the weight-average molecular weight of the resin constituting the resin particles is the same as the preferred range of the weight-average molecular weight of the water-soluble resin X1.
- the ink according to the present disclosure preferably contains a surfactant.
- the type of surfactant is not particularly limited, and may be any of anionic surfactants, cationic surfactants, betaine surfactants, and nonionic surfactants.
- Examples of surfactants include acrylic surfactants, fluorine-based surfactants, and silicone-based surfactants.
- the ink according to the present disclosure preferably contains a silicone-based surfactant. Since the silicone-based surfactant has a high surface activity, even if drying progresses, the surface activity is less likely to be lost, and the dynamic surface tension is maintained at a low level. Therefore, since the difference in dynamic surface tension between the first ink that landed first and the second ink that landed later becomes small, blurring of the image is suppressed.
- a silicone-based surfactant is a surfactant containing a siloxane structure.
- silicone surfactants include BYK-302, BYK-307, BYK-331, BYK-333, BYK-345, BYK-347, BYK-348, BYK-349, BYK-378, BYK-3400, BYK-3450, BYK-3451, BYK-3455, and BYK-3760 (manufactured by BYK); KF-945, KF-640, KF-642, KF-643, KF-644, KF-6011, KF-6012, KF-6015, KF-6017, and KF-6020 (manufactured by Shin-Etsu Chemical Co., Ltd.) mentioned.
- the content of the surfactant is preferably 0.1% by mass to 5% by mass, more preferably 0.5% by mass to 3% by mass, relative to the total amount of the ink.
- the ink according to the present disclosure may optionally contain additives such as co-sensitizers, ultraviolet absorbers, antioxidants, anti-fading agents, conductive salts, and basic compounds.
- the ink according to the present disclosure has a dynamic surface tension at 10 ms of 28.0 mN/m to 38.0 mN/m, preferably 30.0 mN/m to 35.0 mN/m.
- the dynamic surface tension at 10 milliseconds is measured by the maximum bubble pressure method in an environment with a temperature of 23°C and a relative humidity of 55%.
- the dynamic surface tension at 10 milliseconds is measured using, for example, a bubble pressure dynamic surface tension meter (product name “BP100”, manufactured by KRUSS).
- BP100 bubble pressure dynamic surface tension meter
- the dynamic surface tension at 10 milliseconds is the maximum bubble pressure from the time (0 milliseconds) when bubbles are continuously ejected from the probe tubule inserted in the ink and a new interface is generated in the tip of the probe tubule. It is the surface tension calculated from the maximum bubble pressure when the time until it becomes is 10 milliseconds.
- the dynamic surface tension at 10 milliseconds is the closest value to the dynamic surface tension at the moment the ink droplet lands on the recording medium.
- the dynamic surface tension at 10 milliseconds is 38.0 mN/m or less, the ink droplet spreads on the recording medium, and landing interference can be suppressed. An image with excellent graininess can be obtained with less unevenness in image density.
- the dynamic surface tension at 10 milliseconds is 28.0 mN/m or more, the ink droplets do not spread too much on the recording medium, and an image with suppressed bleeding can be obtained.
- the viscosity of the ink according to the present disclosure is preferably 1.2 mPa s to 15.0 mPa s, more preferably 2.0 mPa s to 13.0 mPa s or less, and 2.5 mPa s. More preferably, it is up to 10.0 mPa ⁇ s.
- the viscosity of the ink is measured at a temperature of 30°C using a rotary viscometer, for example, a product name "VISCOMETER TV-22" manufactured by Toki Sangyo Co., Ltd.
- the pH of the ink according to the present disclosure is preferably 6.0 to 11.0, more preferably 7.0 to 10.0, and more preferably 7.0 to 9.0. .0 is more preferred.
- the pH of the ink is measured at a temperature of 25°C using a pH meter, for example, the product name "WM-50EG" manufactured by Toa DDK.
- An image recording method includes a step of applying the ink according to the present disclosure onto a recording medium using an inkjet recording method to record an image.
- the image recording method according to the present disclosure includes, if necessary, a step of drying and removing volatile components such as water and organic solvent A in the ink applied to the recording medium (hereinafter also referred to as “ink drying step”. ) and the like may be further included.
- the recording medium used in the image recording method according to the present disclosure is not particularly limited, and examples thereof include so-called coated paper used in general offset printing.
- Coated paper is a paper having a coating layer formed by applying a coating material to the surface of fine paper, neutral paper, or the like, which is mainly composed of cellulose and is generally not surface-treated.
- the coated paper may be one that is generally on the market.
- coated paper for general printing can be used as the coated paper.
- the recording medium may be a low water absorbing recording medium or a non-water absorbing recording medium.
- a low water absorption recording medium refers to a medium with a water absorption coefficient Ka of 0.05 mL/m 2 ⁇ ms 1/2 to 0.5 mL/m 2 ⁇ ms 1/2 , where 0.1 mL /m 2 ⁇ ms 1/2 to 0.4 mL/m 2 ⁇ ms 1/2 , preferably 0.2 mL/m 2 ⁇ ms 1/2 to 0.3 mL/m 2 ⁇ ms 1/2 It is more preferable to have A non-water-absorbent recording medium is one having a water absorption coefficient Ka of less than 0.05 mL/m 2 ⁇ ms 1/2 .
- the absorption coefficient Ka of water is determined according to JAPAN TAPPI Paper Pulp Test Method No. 51:2000 (published by Pulp and Paper Technology Association). It is calculated from the difference in the amount of water transferred between the contact time of 100 ms and the contact time of 900 ms.
- the non-absorbent recording medium is preferably a resin base material.
- the resin base material for example, a base material obtained by molding a thermoplastic resin into a sheet is exemplified.
- the resin substrate preferably contains polypropylene, polyethylene terephthalate, nylon, polyethylene, or polyimide.
- the resin base material may be a transparent resin base material, a colored resin base material, or at least a part thereof may be subjected to a metal vapor deposition treatment or the like.
- the shape of the resin substrate is not particularly limited, it is preferably a sheet-shaped resin substrate. It is more preferable that it is a material.
- the inkjet recording method is not particularly limited as long as it is a method capable of recording an image, and known methods can be used.
- Inkjet recording methods include, for example, a charge control method that uses electrostatic attraction to eject ink, a drop-on-demand method (pressure pulse method) that uses vibration pressure of a piezo element, and an ink that converts an electrical signal into an acoustic beam.
- Acoustic inkjet method in which ink is ejected using radiation pressure by irradiating to the surface, and thermal inkjet (bubble jet (registered trademark)) method in which ink is heated to form bubbles and the resulting pressure is used. .
- the inkjet head used in the inkjet recording method a short serial head is used, and the shuttle method performs recording while scanning the head in the width direction of the substrate, and the recording elements are arranged corresponding to the entire side of the substrate. and a line method using a line head that has been developed.
- patterns can be formed on the entire surface of the base material by scanning the base material in a direction that intersects the direction in which the recording elements are arranged, eliminating the need for a transport system such as a carriage for scanning the short head.
- the line method eliminates the need for complicated scanning control of the movement of the carriage and the base material, and only the base material moves.
- the droplet volume of ink ejected from the inkjet head is preferably 1 pL (picoliter) to 100 pL, more preferably 3 pL to 80 pL, and even more preferably 3 pL to 50 pL.
- Cyan ink and magenta ink were prepared in Examples and Comparative Examples.
- a cyan pigment dispersion, a magenta pigment dispersion, and an aqueous solution of a water-soluble resin were prepared in advance.
- a monomer feed composition was prepared by mixing methacrylic acid (172 parts by weight), benzyl methacrylate (828 parts by weight), and isopropanol (375 parts by weight).
- An initiator feed composition was also prepared by mixing 2,2-azobis(2-methylbutyronitrile) (22.05 parts by weight) and isopropanol (187.5 parts by weight).
- isopropanol (187.5 parts by mass) was heated to 80° C. under a nitrogen atmosphere, and the mixture of the monomer feed composition and the initiator feed composition was added dropwise over 2 hours.
- the obtained solution was kept at 80°C for an additional 4 hours, and then cooled to 25°C. After cooling, the solvent was removed under reduced pressure to obtain a methacrylic acid/benzyl methacrylate copolymer.
- the copolymer had a weight average molecular weight of about 30,000 and an acid number of 112 mg KOH/g.
- crosslinked resin 1 is a crosslinked product of resin dispersant Q-1.
- an ultrafiltration filter Q0500076E ultrafilter, ADVANTEC, molecular weight cutoff: 50,000, ADVANTEC
- the cyan pigment is dispersed by the crosslinked resin 1 by concentrating to a pigment concentration of 15% by mass.
- a dispersion liquid QC1 (cyan pigment concentration: 15% by weight) was obtained.
- Pigment Blue 15:3 (cyan pigment) was changed to Pigment Red 122 (magenta pigment) of the same weight, but the same procedure as in the preparation of the cyan pigment dispersion was performed, and the magenta pigment was dispersed with the crosslinked resin 1.
- a magenta pigment dispersion liquid QM1 (pigment concentration: 15 mass %) was obtained.
- the water-soluble resin [MAA/MMA/IBOMA] has an acid value of 60 mgKOH/g, a ClogP value of 1.40, a weight average molecular weight (Mw) of 15,000, and a glass transition temperature (Tg) of It was 127°C.
- Cyan pigment dispersion liquid QC1 Amount that gives a cyan pigment concentration of 3% by mass (an amount that gives a crosslinked resin-coated cyan pigment content of 5.1% by mass) ⁇ Aqueous solution of water-soluble resin [MAA / MMA / IBOMA] ... Amount that gives a solid content concentration of 4% by mass ⁇ Each organic solvent shown in Table 4 ... Each content shown in Table 4 (mass%) ⁇ Surfactants shown in Table 4: Each content shown in Table 4 (% by mass) Water: Remaining amount of 100% by mass in total In addition, each organic solvent shown in Table 4 means organic solvent A, organic solvent B, and other organic solvents.
- silicone-based means a silicone-based surfactant (product name “BYK-347", manufactured by BYK).
- Acetylene means an acetylenic surfactant (product name “Surfinol 420”, manufactured by Nissin Kagaku Kogyo Co., Ltd.).
- ⁇ Magenta ink> A magenta ink was obtained by mixing the following components and removing coarse particles using a 1 ⁇ m filter.
- - Magenta pigment dispersion liquid QM1 an amount that gives a magenta pigment concentration of 5% by mass (an amount that gives a crosslinked resin-coated magenta pigment content of 8.5% by mass) ⁇ Water-soluble resin [MAA / MMA / IBOMA] ... Amount that gives a solid content concentration of 4% by mass ⁇ Each organic solvent shown in Table 4 ... Each content shown in Table 4 (% by mass) ⁇ Surfactants shown in Table 4 ... 1% by mass ⁇ Water: Remaining amount of 100% by mass in total
- organic solvent A organic solvent A, organic solvent B, and other organic solvents shown in Table 4 are as follows.
- Organic solvent A has a surface tension of 20.0 mN/m to 29.0 mN/m, a ClogP value of 0.1 to 1.6, and a boiling point of 80°C to 140°C.
- Organic solvent B is an organic solvent having a boiling point of 150°C to 250°C.
- ⁇ PG propylene glycol
- 1,2-BD 1,2-butanediol
- DEGmEE diethylene glycol monoethyl ether
- organic solvents are organic solvents that do not correspond to the organic solvent A and the organic solvent B described above.
- ⁇ IPA isopropanol
- ⁇ EGmEE ethylene glycol monoethyl ether
- 2-Et-1-HxOH 2-ethyl-1-hexanol
- 1,2-HD 1,2-hexanediol
- ⁇ EtOH ethanol
- ⁇ EGmME ethylene glycol Monomethyl ether, 2-pyrrolidone, PGmME: propylene glycol monomethyl ether, glycerin
- the prepared cyan ink and magenta ink were used to evaluate graininess, bleeding, jettability, and dryness.
- the evaluation method is as follows. Table 4 shows the evaluation results.
- a line head (printer head GELJET GX5000 manufactured by Ricoh Co., Ltd.) arranged at an angle with respect to the movement direction of the base material is placed on coated paper (trade name "OK Topcoat+” manufactured by Oji Paper Co., Ltd.) as a recording medium.
- Image recording was performed by applying the prepared ink at a resolution of 1200 ⁇ 1200 dpi (dots per inch), an ejection amount of 2.6 pL, and a recording duty of 80%.
- the graininess of the image was evaluated by visually observing the image of the obtained image record. Evaluation criteria are as follows. 3 or more is a practically acceptable range. 5: The image was uniform with no roughness observed over the entire image.
- Two sheets of coated paper (trade name “OK Topcoat+”, manufactured by Oji Paper Co., Ltd.) were prepared as recording media.
- a line head (printer head GELJET GX5000 manufactured by Ricoh Co., Ltd.) arranged at an angle to the moving direction of the substrate is used to apply the prepared cyan ink onto the first recording medium to record a cyan solid image.
- a magenta line width image of 25 pixels was applied onto the obtained cyan solid image to record a magenta line width image.
- the prepared magenta ink was applied onto the second recording medium to record a magenta solid image.
- a cyan line width image of 25 pixels was applied onto the obtained magenta solid image to record a cyan line width image.
- Cyan ink and magenta ink were each ejected under the following ejection conditions by a single pass method.
- ⁇ Discharge volume 2.6 pL
- ⁇ Driving frequency 30 kHz (recording medium conveying speed 635 mm/sec)
- the line width of the magenta line width image recorded on the cyan solid image and the line width of the cyan line width image recorded on the magenta solid image were measured with a microscope.
- line width difference M A difference between the measurement result of the line width of the magenta line width image and the theoretical line width of 529.2 ⁇ m at 1200 dpi/25 pixels was calculated. Also, the difference between the line width measurement result of the cyan line width image and the theoretical line width of 529.2 ⁇ m at 1200 dpi/25 pixels (hereinafter also referred to as “line width difference C”) was calculated. Bleeding was evaluated based on the line width difference M and the line width difference C. Evaluation criteria are as follows. 4: The larger one of the line width difference M and the line width difference C was less than 200 ⁇ m.
- the larger one of the line width difference M and the line width difference C was 200 ⁇ m or more and less than 300 ⁇ m.
- 2 The larger one of the line width difference M and the line width difference C was 300 ⁇ m or more and less than 500 ⁇ m.
- 1 The larger one of the line width difference M and the line width difference C was 500 ⁇ m or more.
- a line head (printer head GELJET GX5000 manufactured by Ricoh Co., Ltd.) arranged at an angle with respect to the movement direction of the base material is placed on coated paper (trade name "OK Topcoat+” manufactured by Oji Paper Co., Ltd.) as a recording medium.
- Image recording was performed by applying the prepared ink at a resolution of 1200 ⁇ 1200 dpi (dots per inch) and an ejection volume of 2.6 pL.
- a single solid image was recorded at a resolution of 1200 dpi (dots per inch).
- the inkjet recording apparatus was left for 10 minutes in an environment with a temperature of 25° C. and a relative humidity of 50%.
- non-ejection nozzle rate the ratio of the number of nozzles from which ink is not ejected to the total number of nozzles in the inkjet head.
- the ejection property of the ink was evaluated based on the ejection failure rate. Evaluation criteria are as follows. 5: The non-ejection nozzle rate is less than 20%. 4: The non-ejection nozzle rate is 20% or more and less than 40%. 3: The non-ejection nozzle rate is 40% or more and less than 60%. 2: The ejection failure nozzle rate is 60% or more and less than 80%. 1: The non-ejection nozzle rate is 80% or more.
- a line head (printer head GELJET GX5000 manufactured by Ricoh Co., Ltd.) arranged at an angle with respect to the movement direction of the base material is placed on coated paper (trade name "OK Topcoat+” manufactured by Oji Paper Co., Ltd.) as a recording medium.
- An image was recorded by applying the prepared ink.
- Two solid images were recorded at a resolution of 1200 dpi (dots per inch).
- Two sheets of image recorded matter were superimposed so that the solid images were in contact with each other. In this state, the two image-recorded materials were pressed using an iron plate of the same size as the image-recorded materials under the conditions of a load of 0.5 kg/cm 2 and a temperature of 30° C.
- the inks of Examples 1 to 15 contain water and an organic solvent A, and the content of the organic solvent A is 1% by mass to 20% by mass with respect to the total amount of the ink. %, and the dynamic surface tension at 10 milliseconds is 28.0 mN/m to 38.0 mN/m. I found out.
- Example 1 the content of the organic solvent B was 10% by mass or more, so it was found to be superior in dischargeability compared to Examples 9 and 11.
- Example 1 since the content of the organic solvent B was 35% by mass or less, it was found to be superior in drying property compared to Example 8.
- Example 1 the ratio of the content of the organic solvent A to the total content of the organic solvent A and the organic solvent B was 5% by mass or more. It was found that bleeding was suppressed.
- Example 1 the ratio of the content of the organic solvent A to the total content of the organic solvent A and the organic solvent B was 50% by mass or less. rice field.
- Example 1 since the monoalcohol having 4 or 5 carbon atoms was contained, it was found that the graininess of the image was superior to that in Example 4, and bleeding was suppressed. In addition, in Example 1, compared with Example 5, it was found that the ejection property was excellent and the graininess of the image was excellent.
- Example 1 it was found that the ejection property was superior to that in Example 3 because it contained a straight-chain monoalcohol. In addition, in Example 1, compared with Example 5, it was found that the ejection property was excellent and the graininess of the image was excellent.
- Example 1 it was found that image bleeding was suppressed compared to Example 2 because the silicone-based surfactant was included.
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Abstract
Description
<2>沸点が150℃~250℃である有機溶剤Bをさらに含み、有機溶剤Bの含有量は、インクジェットインクの全量に対して、10質量%~35質量%である、<1>に記載のインクジェットインク。
<3>有機溶剤A及び有機溶剤Bの合計含有量に占める有機溶剤Aの含有量の割合は、5質量%~50質量%である、<2>に記載のインクジェットインク。
<4>有機溶剤Aは、炭素数4又は5のモノアルコールである、<1>~<3>のいずれか1つに記載のインクジェットインク。
<5>有機溶剤Aは、直鎖状のモノアルコールである、<1>~<4>のいずれか1つに記載のインクジェットインク。
<6>シリコーン系界面活性剤をさらに含む、<1>~<5>のいずれか1つに記載のインクジェットインク。
<7>基材上に、<1>~<6>のいずれか1つに記載のインクジェットインクをインクジェット記録方式を用いて付与して画像を記録する工程を含む、画像記録方法。
本明細書に段階的に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本明細書に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本明細書において、2以上の好ましい態様の組み合わせは、より好ましい態様である。
本明細書において、「工程」という語は、独立した工程だけでなく、他の工程と明確に区別できない場合であっても、その工程の所期の目的が達成されれば、本用語に含まれる。
本開示に係るインクジェットインク(以下、単に「インク」という)は、水と、表面張力が20.0mN/m~29.0mN/mであり、ClogP値が0.10~1.60であり、沸点が80℃~140℃である有機溶剤Aと、を含み、有機溶剤Aの含有量は、インクの全量に対して、1質量%~20質量%であり、10ミリ秒後の動的表面張力が28.0mN/m~38.0mN/mである。
一方、有機溶剤AのClogP値が1.6以下であるため、インクの分散性が向上し、吐出性に優れる。
また、有機溶剤Aの沸点が80℃~140℃であるため、有機溶剤Aによって着弾干渉が抑制された後に、インクに含まれる水が蒸発していくと共に、有機溶剤Aも揮発する。これにより、乾燥がさらに進んだ際にインク内部に移動することなく、従来のような動的表面張力の上昇が抑制される。ベタ画像の上に線画像を記録する際に、先に着弾した第1インクの動的表面張力の上昇が抑制されることで、先に着弾した第1インクの動的表面張力と後から着弾した第2インクの動的表面張力との差が小さくなるため、滲みが抑制される。
本開示に係るインクは、水を含有する。
水の含有量は、インクの全量に対して、40質量%以上であることが好ましく、50質量%以上であることがより好ましく、60質量%以上であることがさらに好ましい。また、水の含有量の上限値は特に限定されないが、95質量%以下であることが好ましく、90質量%以下であることがより好ましく、80質量%以下であることがさらに好ましい。
本開示に係るインクは、表面張力が20.0mN/m~29.0mN/mであり、ClogP値が0.1~1.6であり、沸点が80℃~140℃である有機溶剤Aを含有する。
有機溶剤Aの表面張力は、20.0mN/m~29.0mN/mであり、20.0mN/m~26.0mN/mであることがより好ましく、22.0mN/m~26.0mN/mであることがさらに好ましい。表面張力は、表面張力計を用いて25℃で測定され、例えば、協和界面科学社製の自動表面張力計(製品名「DY-300」)を用いて、プレート法によって測定される。
有機溶剤AのClogP値は0.1~1.6である。ClogP値は、化合物の疎水性を表すパラメータである。ClogP値が高いほど、化合物の疎水性が高いことを示す。
有機溶剤Aの沸点は80℃~140℃である。本開示において、沸点は、1気圧(101,325Pa)下での沸点を意味する。
本開示に係るインクは、有機溶剤A以外に、沸点が150℃~250℃である有機溶剤Bをさらに含み、有機溶剤Bの含有量は、インクの全量に対して、10質量%~35質量%であることが好ましい。
本開示に係るインクは、色材を含有することが好ましい。
色材としては、染料及び顔料が挙げられる。中でも、耐熱性、耐光性、耐水性等の耐久性の観点から、色材は、顔料であることが好ましい。
アゾ顔料としては、例えば、アゾレーキ、不溶性アゾ顔料、縮合アゾ顔料、及びキレートアゾ顔料が挙げられる。
多環式顔料としては、例えば、フタロシアニン顔料、ぺリレン顔料、ぺリノン顔料、アントラキノン顔料、キナクリドン顔料、ジオキサジン顔料、インジゴ顔料、チオインジゴ顔料、イソインドリノン顔料、及びキノフタロン顔料が挙げられる。
染料キレートとしては、例えば、塩基性染料型キレート、及び酸性染料型キレートが挙げられる。
本開示に係るインクが顔料を含む場合、顔料を水中で分散させるため、本開示に係るインクは顔料分散剤を含むことが好ましい。本開示において、顔料分散剤とは、顔料を分散させる機能を有する化合物である。顔料の表面に顔料分散剤が吸着し、顔料の表面の少なくとも一部が被覆されることにより、顔料が水中で分散することができる。なお、顔料として、顔料分散剤が存在しなくても水中で分散することが可能な自己分散性顔料を用いる場合には、インクは、顔料分散剤を含まなくてもよい。
市販品としては、例えば、Denacol EX-321、EX-821、EX-830、EX-850及びEX-851(ナガセケムテックス社製)が挙げられる。
本開示に係るインクは、水溶性樹脂及び樹脂粒子の少なくとも一方である樹脂(以下、「樹脂成分(X)」ともいう)を含有していてもよい。
樹脂成分(X)は、少なくとも1種の樹脂粒子であってもよいし、少なくとも1種の水溶性樹脂であってもよいし、少なくとも1種の樹脂粒子と少なくとも1種の水溶性樹脂との組み合わせであってもよい。
非水溶性樹脂における「非水溶性」とは、25℃の水100gに対する溶解量が1g未満である性質を意味する。
樹脂成分(X)の含有量が1質量%以上であると、インクの増粘効果が得られやすい。
樹脂成分(X)の含有量が10質量%以下であると、インクの吐出性がより向上する。
吐出性を向上させる観点から、樹脂成分(X)は、水溶性樹脂を含むことが好ましい。
樹脂成分(X)が水溶性樹脂を含む場合、水溶性樹脂は、炭素数1~3のアルキル基、アニオン性基、及び環状構造を含む水溶性樹脂X1を含むことが好ましい。
水溶性樹脂が水溶性樹脂X1を含む場合、樹脂成分(X)の全量中に占める水溶性樹脂X1の割合は、好ましくは50質量%~100質量%であり、より好ましくは60質量%~100質量%であり、更に好ましくは80質量%~100質量%である。
水溶性樹脂X1における炭素数1~3のアルキル基は、メチル基、エチル基、又はプロピル基(即ち、n-プロピル基、i-プロピル基)であり、好ましくはメチル基又はエチル基であり、より好ましくはメチル基である。
水溶性樹脂X1は、炭素数1~3のアルキル基を1種のみ含んでいてもよいし2種以上含んでいてもよい。
即ち、水溶性樹脂X1は、炭素数1~3のアルキル基を含む重合性モノマー由来の構造単位を含んでもよい。
(メタ)アクリル酸C1-3アルキルエステルとしては、(メタ)アクリル酸メチル又は(メタ)アクリル酸エチルが好ましく、(メタ)アクリル酸メチルがより好ましい。
また、(メタ)アクリル酸C1-3アルキルエステルとしては、メタクリル酸C1-3アルキルエステルが好ましい。
水溶性樹脂X1における(メタ)アクリル酸C1-3アルキルエステル単位の含有量は、水溶性樹脂X1の全量に対し、3質量%~80質量%であることが好ましく、3質量%~50質量%であることがより好ましく、5質量%~50質量%であることが更に好ましい。
水溶性樹脂X1におけるアニオン性基としては、酸基(例えば、カルボキシ基、スルホ基、リン酸基等)、及び、酸基の塩(例えば、カルボキシ基の塩、スルホ基の塩、リン酸基の塩)が挙げられる。
水溶性樹脂X1に含まれるアニオン性基は、1種のみであってもよいし、2種以上であってもよい。
水溶性樹脂X1は、アニオン性基として、酸基と酸基の塩とを両方含んでいてもよい。
酸基の中和は、酸基を含む重合性モノマーを重合させる前に行ってもよいし、上記重合性モノマーを重合させた後に行ってもよい。
酸基を中和するための中和剤としては、アルカリ金属の水酸化物、アルカリ土類金属の水酸化物等の無機塩基、及び、有機アミン等の有機塩基が挙げられる。
アルカリ金属としては、例えば、カリウム(K)、及びナトリウム(Na)が挙げられる。
アルカリ土類金属としては、例えば、カルシウム(Ca)及びマグネシウム(Mg)が挙げられる。
アルカリ金属の水酸化物としては、例えば、水酸化カリウム及び水酸化ナトリウムが挙げられる。
アルカリ土類金属の水酸化物としては、水酸化カルシウム及び水酸化マグネシウムが挙げられる。
有機アミンとしては、例えば、アンモニア、1級アミン(例えば、エチルアミン、モノエタノールアミン等)、2級アミン(例えば、ジエチルアミン、エチレンジアミン等)、3級アミン(例えば、トリエチルアミン、トリエタノールアミン、イソプロピルエチルアミン、ピロリジン、ピペリジン等)、4級アンモニウム塩が挙げられる。中でも、有機アミンとしては、保存安定性の観点から、沸点が80℃以上である有機アミンが好ましい。
保存安定性の観点から、中和剤としては、アルカリ金属の水酸化物又は有機アミンが好ましく、アルカリ金属の水酸化物又は沸点が80℃以上である有機アミンがより好ましい。
沸点が80℃以上である有機アミンとしては、例えば、エチレンジアミン(117℃)、トリエチルアミン(90℃)、モノエタノールアミン(170℃)、トリエタノールアミン(208℃)、イソプロピルエチルアミン(127℃)、ピロリジン(87℃)、及びピペリジン(106℃)が挙げられる。
この場合、カルボキシ基及びカルボキシ基の塩の合計に対するカルボキシ基の塩の割合(モル%;以下、中和度ともいう)は、好ましくは40モル%以上であり、50モル%以上が好ましく、60モル%以上がより好ましく、80モル%以上が更に好ましい。
また、中和度の上限は、100モル%とすることができる。
即ち、水溶性樹脂X1は、アニオン性基を含む重合性モノマー由来の構造単位を含んでもよい。
アニオン性基を含む重合性モノマーとしては、(メタ)アクリル酸が特に好ましい。
水溶性樹脂X1は、環状構造を1種のみ含んでいてもよいし2種以上含んでいてもよい。
芳香環としては、例えば;
ベンゼン環、ナフタレン環、アントラセン環、ピレン環等の芳香族炭化水素環;及び
ピリジン環、ピロール環、フラン環、チオフェン環、イミダゾリル環、アクリドン環等の複素芳香族環が挙げられる。
中でも、芳香環は、芳香族炭化水素環であることが好ましい。
芳香環を含む重合性モノマーとしては、芳香環及びエチレン性不飽和二重結合を含む重合性モノマーが好ましく、芳香環を含むビニル重合性モノマーがより好ましい。
芳香環を含む重合性モノマーの例としては、スチレン、メチルスチレン、ジビニルベンゼン、ビニルピリジン、ジアリルフタレート、及び、芳香環を含む(メタ)アクリレート(例えば、ベンジルアクリレート、フェノキシエチルアクリレート等)が挙げられる。
ハロゲン原子としては、塩素原子、臭素原子、及びヨウ素原子が挙げられる。
アルキル基としては、炭素数1~12(好ましくは炭素数1~8)のアルキル基が好ましく、例えば、メチル基、エチル基、プロピル基、ブチル基、及びヘキシル基が挙げられる。アルキル基は、無置換でもよいし、上記と同様の置換基を有していてもよい。
この態様における各構造単位の好ましい含有量は、それぞれ、前述したとおりである。
上記態様において、「(メタ)アクリル酸に由来する構造単位」の概念は、(メタ)アクリル酸の重合によって得られる構造単位(即ち、カルボキシ基を含む構造単位)と、(メタ)アクリル酸の重合及び中和によって得られる構造単位(即ち、カルボキシ基の塩を含む構造単位)(ここで、中和は、重合前に行っても重合後に行ってもよい)と、の両方を包含する。
水溶性樹脂X1の重量平均分子量としては、インクの吐出性の点で、10,000~80,000がより好ましく、10,000~30,000が更に好ましい。
樹脂成分(X)は、樹脂粒子を含んでいてもよい。
ここで、樹脂粒子は、樹脂からなる粒子である点で、顔料分散剤と区別される。
樹脂粒子を構成する樹脂としては、前述した通り、非水溶性樹脂が好ましい。
本開示において、ポリオレフィン樹脂とは、オレフィンを含む原料モノマーの重合体(単独重合体又は共重合体)を意味する。ポリオレフィン樹脂としては、1種のオレフィンの重合体、2種以上のオレフィンの共重合体、1種以上のオレフィンと1種以上のその他のモノマーとの共重合体、等が挙げられる。オレフィンとしては、炭素数2~30のα-オレフィンが挙げられる。
本開示において、ポリウレタン樹脂とは、ウレタン結合を含む高分子化合物を意味する。
樹脂粒子に占めるアクリル樹脂粒子の比率は、好ましくは60質量%以上であり、より好ましくは80質量%以上であり、更に好ましくは90質量%以上である。
本開示に係るインクは、界面活性剤を含有することが好ましい。界面活性剤の種類は特に限定されず、アニオン性界面活性剤、カチオン性界面活性剤、ベタイン系界面活性剤、及びノニオン性界面活性剤のいずれであってもよい。また、界面活性剤としては、例えば、アクリル系界面活性剤、フッ素系界面活性剤、及びシリコーン系界面活性剤が挙げられる。
本開示に係るインクは、必要に応じて、共増感剤、紫外線吸収剤、酸化防止剤、褪色防止剤、導電性塩、塩基性化合物等の添加剤を含有してもよい。
〔動的表面張力〕
本開示に係るインクは、10ミリ秒時の動的表面張力が28.0mN/m~38.0mN/mであり、30.0mN/m~35.0mN/mであることが好ましい。
本開示に係るインクの粘度は、1.2mPa・s~15.0mPa・sであることが好ましく、2.0mPa・s~13.0mPa・s以下であることがより好ましく、2.5mPa・s~10.0mPa・s以下であることがさらに好ましい。
本開示に係るインクのpHは、インクの保存安定性の観点から、6.0~11.0であることが好ましく、7.0~10.0であることがより好ましく、7.0~9.0であることがさらに好ましい。
本開示に係る画像記録方法は、本開示に係るインクをインクジェット記録方式を用いて記録媒体上に付与して画像を記録する工程を含む。
また、本開示に係る画像記録方法は、必要に応じて、記録媒体に付与されたインク中の水、有機溶剤A等の揮発成分を乾燥除去する工程(以下、「インク乾燥工程」ともいう。)等の他の工程をさらに有してもよい。
本開示に係る画像記録方法において用いられる記録媒体は、特に限定されず、例えば、一般のオフセット印刷などに用いられるいわゆる塗工紙が挙げられる。塗工紙は、セルロースを主体とした一般に表面処理されていない上質紙、中性紙等の表面にコート材を塗布してコート層を設けたものである。
本開示において、低吸水性記録媒体とは、水の吸収係数Kaが0.05mL/m2・ms1/2~0.5mL/m2・ms1/2であるものをいい、0.1mL/m2・ms1/2~0.4mL/m2・ms1/2であることが好ましく、0.2mL/m2・ms1/2~0.3mL/m2・ms1/2であることがより好ましい。
また、非吸水性記録媒体とは、水の吸収係数Kaが0.05mL/m2・ms1/2未満であるものをいう。
水の吸収係数Kaは、JAPAN TAPPI 紙パルプ試験方法No.51:2000(発行:紙パルプ技術協会)に記載されているものと同義であり、具体的には、吸収係数Kaは、自動走査吸液計KM500Win(熊谷理機社製)を用いて接触時間100msと接触時間900msにおける水の転移量の差から算出されるものである。
樹脂基材は、ポリプロピレン、ポリエチレンテレフタレート、ナイロン、ポリエチレン、又は、ポリイミドを含むことが好ましい。
樹脂基材は、透明な樹脂基材であってもよく、着色された樹脂基材であってもよく、少なくとも一部に金属蒸着処理等がなされていてもよい。
樹脂基材の形状は、特に限定されないが、シート状の樹脂基材であることが好ましく、印刷物の生産性の観点から、シート状の樹脂基材を巻き取ることによりロールが形成可能な樹脂基材であることがより好ましい。
インクジェット記録方式は、画像を記録し得る方式であれば特に限定されず、公知の方式を用いることができる。インクジェット記録方式としては、例えば、静電誘引力を利用してインクを吐出させる電荷制御方式、ピエゾ素子の振動圧力を利用するドロップオンデマンド方式(圧力パルス方式)、電気信号を音響ビームに変えインクに照射して放射圧を利用してインクを吐出させる音響インクジェット方式、及び、インクを加熱して気泡を形成し、生じた圧力を利用するサーマルインクジェット(バブルジェット(登録商標))方式が挙げられる。
-樹脂分散剤Q-1の合成-
メタクリル酸(172質量部)と、ベンジルメタクリレート(828質量部)と、イソプロパノール(375質量部)とを混合することにより、モノマー供給組成物を調製した。また、2,2-アゾビス(2-メチルブチロニトリル)(22.05質量部)と、イソプロパノール(187.5質量部)とを混合することにより、開始剤供給組成物を調製した。
次に、イソプロパノール(187.5質量部)を窒素雰囲気下、80℃に加温し、そこに、上記モノマー供給組成物及び上記開始剤供給組成物の混合物を2時間かけて滴下した。滴下終了後、得られた溶液を更に4時間、80℃に保った後、25℃まで冷却した。冷却後、溶媒を減圧除去することにより、メタクリル酸/ベンジルメタクリレート共重合体を得た。共重合体は、重量平均分子量が約30,000であり、酸価が112mgKOH/gであった。
得られた共重合体(150質量部)中のメタクリル酸量の0.8当量を、水酸化カリウム水溶液を用いて中和した。その後、イオン交換水を加えて、樹脂分散剤の濃度が25質量%となるように調整し、樹脂分散剤Q-1の水溶液を得た。
樹脂分散剤Q-1の水溶液(124質量部)と、ピグメントブルー15:3(シアン顔料)(48質量部)と、水(75質量部)と、ジプロピレングリコール(30質量部)とを混合し、ビーズミル(ビーズ径0.1mmφ、ジルコニアビーズ)で分散することにより、シアン顔料が樹脂分散剤Q-1によって分散された分散液(未架橋分散液)を得た。シアン顔料の顔料濃度は15質量%であった。
この未架橋分散液(136質量部)に、架橋剤(製品名「Denacol EX-321」、ナガセケムテックス社製)(1.3質量部)と、ホウ酸水溶液(ホウ酸濃度:4質量%)(14.3質量部)とを添加し、50℃にて6時間半反応させた後、25℃に冷却することにより、樹脂分散剤Q-1が架橋剤によって架橋された。これにより、シアン顔料が架橋樹脂1によって分散された分散液(架橋分散液)を得た。なお、架橋樹脂1は、樹脂分散剤Q-1の架橋体である。次に、得られた架橋分散液にイオン交換水を加え、撹拌型ウルトラホルダー(ADVANTEC社製)及び限外ろ過フィルター(ADVANTEC社製、分画分子量5万、Q0500076Eウルトラフィルター)を用いて限外ろ過を行った。架橋分散液中のジプロピレングリコール濃度が0.1質量%以下となるように精製した後、顔料濃度が15質量%となるまで濃縮することにより、シアン顔料が架橋樹脂1によって分散されたシアン顔料分散液QC1(シアン顔料濃度15質量%)を得た。
ピグメントブルー15:3(シアン顔料)を、同質量のピグメントレッド122(マゼンタ顔料)に変更したこと以外はシアン顔料分散液の調製と同様の操作を行い、マゼンタ顔料が架橋樹脂1によって分散されたマゼンタ顔料分散液QM1(顔料濃度15質量%)を得た。
攪拌機、温度計、還流冷却管、及び窒素ガス導入管を備えた500ミリリットル三口フラスコに、プロピレングリコール(35g)を仕込んで、窒素気流下で90℃まで昇温した。ここに、重合開始剤であるジメチル-2,2’-アゾビス(2-メチルプロピオネート)(製品名「V-601」、富士フイルム和光純薬株式会社製)5.55g、メタクリル酸(MAA)10.7g、メチルメタクリレート(MMA)69.3g、イソボルニルメタクリレート(IBOMA)20.0g、ドデシルメルカプタン1.63g、及びプロピレングリコール65.00gを混合した混合溶液を、等速で2時間で滴下した。混合溶液の滴下完了後、1時間攪拌した。続いて、得られた反応混合物に、V-601を1.85gと、プロピレングリコール24.62gとを混合した混合溶液を加え、さらに1.5時間攪拌した。得られた反応混合物にプロピレングリコール120.21gを添加した後、50質量%水酸化ナトリウム水溶液8.56gを滴下ロートで滴下し、水溶性樹脂〔MAA/MMA/IBOMA〕の溶液(固形分濃度30質量%)を得た。
以下の成分を混合し、1μmフィルターを用いて粗大粒子を除去することにより、シアンインクを得た。
・シアン顔料分散液QC1 … シアン顔料濃度として3質量%となる量(架橋樹脂被覆シアン顔料の含有量として5.1質量%となる量)
・水溶性樹脂〔MAA/MMA/IBOMA〕の水溶液 … 固形分濃度として4質量%となる量
・表4に示す各有機溶剤 … 表4に示す各含有量(質量%)
・表4に示す界面活性剤 … 表4に示す各含有量(質量%)
・水 … 合計で100質量%となる残量
なお、表4に示す各有機溶剤とは、有機溶剤A、有機溶剤B、及びその他の有機溶剤を意味する。表4に示す界面活性剤において、「シリコーン系」は、シリコーン系界面活性剤(製品名「BYK-347」、BYK社製)を意味する。「アセチレン系」は、アセチレン系界面活性剤(製品名「サーフィノール420」、日信化学工業社製)を意味する。
<マゼンタインク>
以下の成分を混合し、1μmフィルターを用いて粗大粒子を除去することにより、マゼンタインクを得た。
・マゼンタ顔料分散液QM1 … マゼンタ顔料濃度として5質量%となる量(架橋樹脂被覆マゼンタ顔料の含有量として8.5質量%となる量)
・水溶性樹脂〔MAA/MMA/IBOMA〕 … 固形分濃度として4質量%となる量・表4に示す各有機溶剤 … 表4に示す各含有量(質量%)
・表4に示す界面活性剤 … 1質量%
・水 … 合計で100質量%となる残量
有機溶剤Aは、表面張力が20.0mN/m~29.0mN/mであり、ClogP値が0.1~1.6であり、沸点が80℃~140℃の有機溶剤である。
・3-PeOH:3-ペンタノール
・1-PrOH:1-プロパノール
・4-Me-2-PeOH:4-メチル-2-ペンタノール
有機溶剤Bは、沸点が150℃~250℃の有機溶剤である。
・1,2-BD:1,2-ブタンジオール
・DEGmEE:ジエチレングリコールモノエチルエーテル
その他の有機溶剤は、上記有機溶剤A及び上記有機溶剤Bに該当しない有機溶剤である。
・EGmEE:エチレングリコールモノエチルエーテル
・2-Et-1-HxOH:2-エチル-1-ヘキサノール
・1,2-HD:1,2-ヘキサンジオール
・EtOH:エタノール
・EGmME:エチレングリコールモノメチルエーテル
・2-ピロリドン
・PGmME:プロピレングリコールモノメチルエーテル
・グリセリン
記録媒体としてコート紙(商品名「OKトップコート+」、王子製紙社製)上に、基材の移動方向に対して傾斜させて配置されたラインヘッド(リコー社製のプリンターヘッドGELJET GX5000)を用い、解像度1200×1200dpi(dots per inch)、吐出量2.6pL、記録デューティ80%にて、調製したインクを付与し、画像記録を行った。得られた画像記録物の画像を目視で観察することにより、画像の粒状性を評価した。評価基準は以下のとおりである。3以上は、実用上許容できる範囲である。
5:画像全体にざらつきが見られず、均一であった。
4:画像にわずかに微小なざらつきが見られるが、全体としてはほぼ均一であった。
3:画像に微小なざらつきが見られた。
2:画像にざらつきが多く目立っていた。
1:画像に強い濃淡をもったざらつきが多く発生し、不均一であった。
記録媒体として、コート紙(商品名「OKトップコート+」、王子製紙社製)を2枚準備した。1枚目の記録媒体上に、基材の移動方向に対して傾斜させて配置されたラインヘッド(リコー社製のプリンターヘッドGELJET GX5000)を用い、調製したシアンインクを付与してシアンベタ画像を記録した。得られたシアンベタ画像上に、マゼンタインクを25pixelの線幅画像状に付与してマゼンタ線幅画像を記録した。
また、2枚目の記録媒体上に、調製したマゼンタインクを付与してマゼンタベタ画像を記録した。得られたマゼンタベタ画像上に、シアンインクを25pixelの線幅画像状に付与してシアン線幅画像を記録した。
シアンインク及びマゼンタインクはそれぞれ、シングルパス方式により、下記吐出条件で吐出した。
-吐出条件-
・ヘッド:1,200dpi(dot per inch、1inch = 2.54cm)/20inch幅ピエゾフルラインヘッド
・吐出量:2.6pL
・駆動周波数:30kHz(記録媒体搬送速度635mm/sec)
シアンベタ画像上に記録されたマゼンタ線幅画像の線幅と、マゼンタベタ画像上に記録されたシアン線幅画像の線幅とを、マイクロスコープによって測定した。
マゼンタ線幅画像の線幅の測定結果と、1200dpi・25pixelの理論上線幅529.2μmと、の差(以下、「線幅差M」ともいう)を算出した。また、シアン線幅画像の線幅の測定結果と、1200dpi・25pixelの理論上線幅529.2μmと、の差(以下、「線幅差C」ともいう)を算出した。線幅差M及び線幅差Cに基づき、滲みを評価した。評価基準は以下のとおりである。
4:線幅差M及び線幅差Cのうち大きい方が200μm未満であった。
3:線幅差M及び線幅差Cのうち大きい方が200μm以上300μm未満であった。
2:線幅差M及び線幅差Cのうち大きい方が300μm以上500μm未満であった。
1:線幅差M及び線幅差Cのうち大きい方が500μm以上であった。
記録媒体としてコート紙(商品名「OKトップコート+」、王子製紙社製)上に、基材の移動方向に対して傾斜させて配置されたラインヘッド(リコー社製のプリンターヘッドGELJET GX5000)を用い、解像度1200×1200dpi(dots per inch)、吐出量2.6pLで、調製したインクを付与し、画像記録を行った。解像度1200dpi(dot per inch)でベタ画像を1枚記録した。画像記録終了後、インクジェット記録装置を、温度25℃、相対湿度50%の環境下で10分間放置した。10分後、上記と同様に、ベタ画像を1枚記録した。この際、インクジェットヘッドにおける全ノズル数に対するインクが吐出されないノズルの数の割合(以下、「不吐ノズル率」ともいう)を算出した。不吐ノズル率に基づいて、インクの吐出性を評価した。評価基準は以下のとおりである。
5:上記不吐ノズル率が20%未満である。
4:上記不吐ノズル率が20%以上40%未満である。
3:上記不吐ノズル率が40%以上60%未満である。
2:上記不吐ノズル率が60%以上80%未満である。
1:上記不吐ノズル率が80%以上である。
記録媒体としてコート紙(商品名「OKトップコート+」、王子製紙社製)上に、基材の移動方向に対して傾斜させて配置されたラインヘッド(リコー社製のプリンターヘッドGELJET GX5000)を用い、調製したインクを付与し、画像記録を行った。解像度1200dpi(dot per inch)でベタ画像を2枚記録した。2枚の画像記録物を、ベタ画像同士が接する向きで重ね合わせた。この状態で、2枚の画像記録物を、画像記録物と同サイズの鉄板を用い、加重0.5kg/cm2、温度30℃、1分の条件で加圧し、ベタ画像同士を密着させた。2枚の画像記録物を剥がした後、ベタ画像の状態を目視で観察した。剥がれの際の音、及び、ベタ画像の状態に基づいて、乾燥性を評価した。評価基準は以下のとおりである。
5:ベタ画像の剥がれ及び転写が無く、かつ、剥がす際に音が生じない。
4:ベタ画像の剥がれ及び転写が無いが、剥がす際に音が生じる。
3:ベタ画像の剥がれが無いが、若干の転写(画像全体に対し20面積%以下)が見られる。
2:ベタ画像の剥がれが無いが、転写(画像全体に対し20面積%超)が見られる。
1:ベタ画像の大部分が剥がれる。
Claims (7)
- 水と、
表面張力が20.0mN/m~29.0mN/mであり、ClogP値が0.10~1.60であり、沸点が80℃~140℃である有機溶剤Aと、
を含み、
前記有機溶剤Aの含有量は、インクジェットインクの全量に対して、1質量%~20質量%であり、
10ミリ秒時の動的表面張力が28.0mN/m~38.0mN/mである、インクジェットインク。 - 沸点が150℃~250℃である有機溶剤Bをさらに含み、
前記有機溶剤Bの含有量は、インクジェットインクの全量に対して、10質量%~35質量%である、請求項1に記載のインクジェットインク。 - 前記有機溶剤A及び前記有機溶剤Bの合計含有量に占める前記有機溶剤Aの含有量の割合は、5質量%~50質量%である、請求項2に記載のインクジェットインク。
- 前記有機溶剤Aは、炭素数4又は5のモノアルコールである、請求項1~請求項3のいずれか1項に記載のインクジェットインク。
- 前記有機溶剤Aは、直鎖状のモノアルコールである、請求項1~請求項4のいずれか1項に記載のインクジェットインク。
- シリコーン系界面活性剤をさらに含む、請求項1~請求項5のいずれか1項に記載のインクジェットインク。
- 基材上に、請求項1~請求項6のいずれか1項に記載のインクジェットインクをインクジェット記録方式を用いて記録媒体上に付与して画像を記録する工程を含む、画像記録方法。
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| US20240287338A1 (en) | 2024-08-29 |
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