WO2023075512A1 - Method for producing low carbon slag powder using refining slag, and quick-setting admixture and cement composition using slag powder prepared thereby - Google Patents
Method for producing low carbon slag powder using refining slag, and quick-setting admixture and cement composition using slag powder prepared thereby Download PDFInfo
- Publication number
- WO2023075512A1 WO2023075512A1 PCT/KR2022/016728 KR2022016728W WO2023075512A1 WO 2023075512 A1 WO2023075512 A1 WO 2023075512A1 KR 2022016728 W KR2022016728 W KR 2022016728W WO 2023075512 A1 WO2023075512 A1 WO 2023075512A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slag
- quick
- particle size
- fine powder
- crushed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/04—Carboxylic acids; Salts, anhydrides or esters thereof
- C04B24/06—Carboxylic acids; Salts, anhydrides or esters thereof containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B5/00—Treatment of metallurgical slag ; Artificial stone from molten metallurgical slag
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the present invention relates to a method for producing slag powder using refined slag, and relates to a method for producing high-quality slag powder through an environmentally friendly manufacturing process and reducing carbon emissions.
- the present invention relates to a quick-setting and quick-setting cement composition using the slag powder.
- Refining slag contains 10-65% of C2S (2CaO SiO2) in the process, and when discharged in a molten state at about 1,600°C, C2S, which existed in the ⁇ phase, is gradually cooled and transitions to the ⁇ phase around 830°C.
- C2S which existed in the ⁇ phase
- it is powdered through a self-differentiation process for several hours to several days by volume expansion by 1.1 times. Due to this, it cannot be used as aggregate, and water is continuously sprayed on the yard due to scattering dust, and alkaline leachate is generated in the process, causing environmental problems. This is pointed out as the main cause of environmental pollution at the outdoor sites of steel mills. (See Fig. 2d. Photo of alkali leachate generation)
- Si or Al is added as a deoxidizing agent along with quicklime (CaO) for desulfurization.
- CaO quicklime
- CA-based refining slag it contains 40-50% of CaO, 20-30% of Al2O3, and 5-15% of SiO2 as main oxides, and based on the above oxides, C12A7 (12CaO 7Al2O3, Mayenite), a quick-setting mineral It contains about 40-55% of ⁇ -C2S and contains 10-30% of ⁇ -C2S.
- Even slow-cooled refining slag shows low reactivity to ⁇ -C2S but fast hydration by C12A7.
- CA-based slag contains a large amount of quick-setting minerals, it is currently mixed with CS-based slag and discharged, thereby reducing the value of CA-based slag and causing severe quality fluctuation of discharged slag. Furthermore, in most steel makers, by mixing refining slag with oxidized slag and converter slag for discharge treatment (see Fig. 2b, photo of mixed discharge with oxidized slag), the value of oxidized slag and converter slag as aggregates is reduced, and at the same time, refining slag It is a situation that makes the value of use useless. In addition, as described above, in the cooling process after discharge, most of the steel yarns are sprinkled with water, thereby losing their value as a cement composition raw material. (See Fig. 2c. Photos of watering during slag treatment)
- the cement industry as an industry with high greenhouse gas emissions, is facing an unprecedented crisis to achieve the carbon emission target compared to 2030 at the level of 11% of the total emissions of the industry.
- the main raw material of cement is limestone, and in the process of firing limestone It emits 82.3% of the total emissions of the cement industry, and when producing 1 ton of cement, 0.83 CO2 ⁇ ton.eq. discharge
- the present invention is a quick-setting or quick-setting cement composition that simultaneously possesses high-quality quick-setting performance and carbon emission reduction effect through a dry slow cooling process for CA-based slag without the need for a firing process. It was devised based on the fact that it can be manufactured.
- Korean Patent Publication No. 10-2017-0122919 describes a 'hydraulic binder using dry annealed CA-CS steel slag'. This relates to the development of hydration characteristics and strength by mixing gypsum with CA-CS-based slag.
- the focus on dry slow cooling is somewhat similar to that of the present invention, but the present invention is a technology that focuses on the characteristics of CA-based slag, and is a basic I'd say there's a difference.
- Korean Patent Registration No. 10-1333084 discloses 'an early strong cement composition containing blast furnace slag and CSA cement and concrete containing the same'. Looking at the identification item [0027], while mainly using blast furnace slag as a main hardening raw material, it will be different from the present invention, which focuses on C12A7 raw materials, as not using C12A7 raw materials.
- An object of the present invention is to provide a method for producing high-quality CA-based slag powder that is environmentally friendly and has low carbon emissions from refining slag.
- An object of the present invention is to provide a quick-setting and quick-setting cement composition using the CA-based slag powder prepared by the above method.
- An object of the present invention is to use a combination of classified slags to suit the properties of the slags classified according to the sorting standard particle size.
- the solution includes a process separation step of preparing CA-based slag in a molten state
- the dry slow cooling step it is characterized in that a process of recovering and recycling waste heat and collecting fine powder generated during cooling to generate dust-collected fine powder is additionally performed.
- the fine powder collected together with the slag below the screening standard particle size is classified into Fe high content slag and Fe low content slag.
- the screening standard particle size is characterized in that 10mm ⁇ 0.6mm.
- the high Fe content slag recycling step is added after the magnetic separation step, characterized in that the high Fe content slag among the crushed Fe high content slag and the slag below the screening standard particle size is separately classified and accumulated.
- a solution is a quick-settling agent manufactured using the first quick-setting fine powder manufactured by the above method.
- the solution is a quick setting agent prepared by including the first quick setting fine powder and the second quick setting fine powder manufactured by the above method.
- the solution is a quick-setting cement composition comprising at least one selected from the first fine powder and the second rapidly setting fine powder prepared by the above method, and a setting retardant.
- the setting retardant is characterized in that at least one selected from tartaric acid, sodium citrate, gluconic acid and anhydrous citric acid.
- the effect of the present invention is to improve the process of refining slag, which has been treated in landfills without existing utilization, and to provide a quick-setting cement composition having low carbon emissions by producing a quick-setting admixture without a firing process through a particle size and magnetic separation process. there is.
- the cement composition contains 50% or more of CA minerals such as C12A7 and C3A and has excellent quick-setting properties, so it can be used for quick-setting compositions. It can be used for concrete applications that require strength development.
- FIG. 1 is a block diagram showing a method for producing a quick-setting low-carbon cement composition using dry slowly cooled slag according to an embodiment of the present invention.
- 3a to 3d are photographs of the results of the particle size screening step in the manufacturing method according to an embodiment of the present invention.
- FIG. 4 is a table showing the particle size distribution of slag after the dry slow cooling step in the manufacturing method of an embodiment of the present invention.
- 5A to 5C are photographs of the results of the magnetic separation step in the manufacturing method according to an embodiment of the present invention.
- FIG. 6 is a graph showing the particle size distribution of the slag fine powder after the pulverization step in the manufacturing method of an embodiment of the present invention.
- FIG. 7 is a graph showing the compressive strength as a hydration characteristic of the fine slag powder derived from 5 mm under size of the present invention.
- 'refining slag' is a term used interchangeably with 'reduction slag', and it should be understood that the technical idea related to 'refining slag' described in this specification extends to 'reduction slag'.
- Figure 1 is a block diagram showing a manufacturing method according to an embodiment of the present invention.
- the manufacturing method includes a process separation step, dry annealing step, particle size screening step, coarse crushing step, magnetic separation step and fine grinding step.
- This step is a step of securing and preparing CA-based slag in a molten state that is not mixed with CS-based slag among refining slag.
- separate ports are provided to discharge oxidized and converter slag and refining slag to each port, and separate ports are provided so that CA-based and CS-based are separately discharged from refining slag so that they are discharged to each port. .
- Table 1 below shows oxide composition ratios according to CS-based and CA-based slags.
- CS-based slag and CA-based slag show a large difference in oxide composition, and in particular, a large difference in SiO2 and Al2O3 contents due to process characteristics depending on the type of reducing agent used.
- the CS-based Al2O3 content is 5-15% and the CA-based content is 25-35%.
- the currently secured slag is a mixed slag, and Table 1 below is self-separated, and it can be seen that there is some deviation in the component composition ratio.
- the molten slag is moved to a cooling place using a pot and then completely differentiated without contact with water. That is, the slag discharged in a molten state is maintained and stored in the pot without contact with moisture until cooled to room temperature and moved to the sorting field.
- Dry slow-cooled refining slag cooled without contact with water can maintain its value as a raw material for quick-setting cement compositions as the minerals such as C12A7 and C3A it contains maintain high reactivity.
- 3a to 3d are photographs of the results of the particle size screening step in the manufacturing method according to an embodiment of the present invention.
- 3a slag resulting from dry annealing step
- 3b, 3c particle size exceeding 5mm
- 3d particle size less than 5mm.
- 4 is a table showing an example of the particle size distribution of slag after the dry slow cooling step in the manufacturing method of an embodiment of the present invention.
- the dry annealed refining slag is moved to a particle size sorting field and classified into 1 5mm over size and 2 5mm under size through particle size classification based on a 5mm sieve.
- Dry slow-cooled refining slag shows a big difference in rapid crystallization and initial exothermicity depending on the particle size, so it is to classify the particle size and use it differently.
- the range of the particle size classification sieve is 10mm to 0.6mm depending on the design conditions, and there is a possibility of variation depending on the required product amount. That is, the range of the sieve may vary according to the selection standard particle size.
- the technical spirit of the present invention includes combining and using slags to suit the properties of the slags classified according to the selection standard particle size, and although the details based on the properties of the slags classified on the basis of 5mm are described in this specification, Different sorting standard particle sizes are applied and slags can be used in combination through the same property analysis. Therefore, it is natural that the present invention can also be applied by adopting a selection standard particle size within the range of 10 to 0.6 mm to fit the range of the fine aggregate standard particle size.
- 5mm under size slag obtained by crushing 5mm over size slag and 2 5mm under size slag are all moved to a magnetic separator in a classified state and are magnetically separated.
- 5A to 5C are photographs of results of the magnetic separation step in the manufacturing method according to an embodiment of the present invention.
- 5c sample magnetically separated by particle size.
- Dry slow-cooling refining slag shows a maximum Fe oxide content of 10% or more when pulverized without a magnetic separation step, which is a factor in reducing strength when used as a binder.
- high Fe content can reduce the efficiency at the time of grinding due to ductility, it is necessary to control within 2% through Gauss control of the sorter during magnetic sorting.
- the slag with high Fe oxide content selected by magnetic force can be reintroduced as a raw material for processing of steel makers, and can also be used as an Fe source for cement makers.
- Table 2 and Table 3 below describe the oxide and mineral compositions after the magnetic separation step by particle size.
- CA series cement products form a high unit price line by using bauxite, an expensive raw material, as an aluminate-based source, but the slag fine powder according to Example 1 is based on by-products and reduces the process. It is possible to secure price competitiveness through
- FIG. 6 is a graph showing the particle size distribution of the slag fine powder after the pulverization step in the manufacturing method of an embodiment of the present invention.
- Table 4 condensation and exothermic characteristics are described in the case of fine powder derived from 5 mm over size and unsatisfied powder derived from 5 mm under size.
- Example 2 The rapid setting as Example 2 is summarized as follows: A sample with high Fe content by magnetic separation after dry annealing of CA-based slag among refining slag through process separation and crushing of 5 mm over size slag through particle size screening is excluded, and fine powder quick-settling having a powder degree of 5,000 to 7,000 cm 2 /g as a selected raw material Example 3. Low-carbon quick-setting cement composition using dry slow-cooling refining slag
- Fine powder using slag derived from 5mm under size also contains 40 to 60% of CA minerals, so it shows rapid crystallinity when mixed with water. However, compared to the sample 1, the rapid crystallinity is relatively low. However, considering that it is possible to secure working time by using a retardant after mixing the sample with water, it can be molded after mixing and used as a quick-setting cement that requires rapid strength development (more than 3MPa in 3 hours). Aged 28 days strength can also express more than 20MPa.
- Example 3 also has the characteristics of low carbon and price competitiveness like Example 2.
- all raw materials, except for a small amount of retardant, are recycled from industrial by-products to increase added value, and all refining slag is recycled to have the environmental advantage of being a zero-waste process product.
- Example 3 The composition as Example 3 is summarized as follows: Through process separation, only CA-based slag among refining slag (or reduction slag) is subjected to dry slow cooling, and 2 5 mm under size slag is magnetically separated through particle size screening to obtain Fe content. Excluding this high sample, the fine powder with a fineness of 5,000 to 7,000 cm 2 /g as the selected raw material, and the setting retardant added to solve the difficulty of securing working time in the rapid setting are tartaric acid, sodium citrate, gluconic acid and A quick-setting cement composition containing 0.2-2.0% of at least one selected from anhydrous citric acid.
- Example 2 an expedited setting using fine powder derived from 5 mm over size was proposed, but it can be used as an expedited setting by mixing fine powder derived from 5 mm over size and fine powder derived from 5 mm under size.
- fine powder derived from 5 mm over size was mixed with fine powder derived from 5 mm over size and fine powder derived from 5 mm under size.
- it can be used when it is necessary to adjust the rapid setting initial hardening according to the demand of the consumer according to the field situation. This is possible because the content of each fine powder can be adjusted based on the characteristics of each fine powder.
- Example 5 Low carbon cement composition using dry slowly cooled refining slag
- Example 3 a cement composition using fine powder derived from 5 mm under size was presented, but it is also possible to prepare a cement composition by mixing fine powder derived from 5 mm over size. This can also be used when design changes are required according to field conditions. This is also possible because the content of each fine powder can be adjusted based on the characteristics of each fine powder.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Environmental & Geological Engineering (AREA)
Abstract
Description
본 발명은 정련슬래그를 이용한 슬래그 분말을 제조하는 방법으로서, 탄소 배출량을 저감하고 친환경적인 제조공정을 통해 고품질의 슬래그 분말을 제조하는 방법에 관한 것이다. The present invention relates to a method for producing slag powder using refined slag, and relates to a method for producing high-quality slag powder through an environmentally friendly manufacturing process and reducing carbon emissions.
본 발명은 상기 슬래그 분말을 이용한 급결제 및 급결성 시멘트 조성물에 관한 것이다.The present invention relates to a quick-setting and quick-setting cement composition using the slag powder.
국내 철강슬래그 발생량 및 활용 현황을 살펴보면, 연간 2,600만톤 이상의 슬래그가 발생하며 이 중 1,500만톤 정도 차지하는 고로슬래그는 시멘트 혼화재로 90% 이상 활용된다. 1,000만톤 내외의 전로 및 전기로 산화슬래그는 대부분 도로 및 성토용 골재로 활용되며, 위 두 슬래그 모두 재활용율이 99% 이상이다.Looking at the domestic steel slag generation and usage, more than 26 million tons of slag is generated annually, of which 15 million tons of blast furnace slag is used as a cement admixture for more than 90%. Most of the oxidized slag from converters and electric furnaces weighing around 10 million tons is used as aggregate for roads and embankments, and both slags have a recycling rate of over 99%.
그러나 전로 및 전기로에서 발생되는 2차 정련슬래그(혹은 환원슬래그)는 연간 대략 100만톤 정도 발생되는 것으로 추측되나, 대부분 활용되지 못하고 철강사에서 처리에 어려움을 겪고 있다. (도 2a 참조. 용융 슬래그를 야적지에 배출하는 사진)However, it is estimated that about 1 million tons of secondary refining slag (or reducing slag) generated in converters and electric furnaces is generated annually, but most of them are not utilized and steelmakers are experiencing difficulties in processing. (See Fig. 2a. Photograph of discharging molten slag to a yard)
정련슬래그는 공정상 10~65%의 C2S(2CaO·SiO2)를 포함하며, 대략 1,600℃ 정도의 용융상태로 배출시 α상으로 존재하던 C2S가 서서히 냉각되는 과정에서 830℃ 부근에서 γ상으로 전이되고 이 과정에서 1.1배로의 체적팽창에 의해 수 시간~수 일간 동안 자체분화과정을 거치며 분말화된다. 이로 인해 골재로 활용이 불가하며, 야적지에 비산먼지발생으로 인해 지속적으로 물을 뿌리고, 그 과정에서 알카리 침출수가 발생하여 환경적인 문제를 유발한다. 이 것이 철강사 야외 현장의 환경오염 주요 원인으로 지적된다. (도 2d 참조. 알칼리 침출수 발생 사진)Refining slag contains 10-65% of C2S (2CaO SiO2) in the process, and when discharged in a molten state at about 1,600℃, C2S, which existed in the α phase, is gradually cooled and transitions to the γ phase around 830℃. In this process, it is powdered through a self-differentiation process for several hours to several days by volume expansion by 1.1 times. Due to this, it cannot be used as aggregate, and water is continuously sprayed on the yard due to scattering dust, and alkaline leachate is generated in the process, causing environmental problems. This is pointed out as the main cause of environmental pollution at the outdoor sites of steel mills. (See Fig. 2d. Photo of alkali leachate generation)
정련슬래그는 공정 특성상 탈황을 위한 생석회(CaO)와 함께 탈산제로 Si 혹은 Al을 투입하며, 사용된 탈산제에 따라 CS(Calcium silicate)계와 CA(Calcium aluminate)계로 분류된다. CA계 정련슬래그의 경우 40-50%의 CaO와 20-30%의 Al2O3, 5-15%의 SiO2를 주요 산화물로 함유되며 위 산화물을 기반으로 하여 급결성 광물인 C12A7(12CaO·7Al2O3, Mayenite)를 40-55% 정도 포함하며, γ-C2S를 10-30% 함유하고 있다. 서냉된 정련슬래그더라도 γ-C2S는 반응성이 낮지만 C12A7에 의해 빠른 수화특성을 보인다. Due to the nature of the process, Si or Al is added as a deoxidizing agent along with quicklime (CaO) for desulfurization. In the case of CA-based refining slag, it contains 40-50% of CaO, 20-30% of Al2O3, and 5-15% of SiO2 as main oxides, and based on the above oxides, C12A7 (12CaO 7Al2O3, Mayenite), a quick-setting mineral It contains about 40-55% of γ-C2S and contains 10-30% of γ-C2S. Even slow-cooled refining slag shows low reactivity to γ-C2S but fast hydration by C12A7.
CA계 슬래그가 급결성 광물을 다량 함유하고 있으나, 현재는 CS계 슬래그와 혼합하여 배출되어 CA계 슬래그의 가치를 떨어트리고, 배출 슬래그의 품질변동이 심하게 된다. 나아가, 대부분의 철강사에서는 정련슬래그를 산화슬래그 및 전로슬래그와 혼합하여 배출 처리함으로써 (도 2b 참조. 산화슬래그와 혼합 배출된 사진), 산화슬래그 및 전로슬래그의 골재로서의 가치를 떨어트림과 동시에 정련슬래그의 활용 가치를 무용화하는 상황이다. 또한 상기 서술한 것과 같이, 배출 후 냉각과정에서 대부분의 철강사에서 물을 뿌림으로써 시멘트 조성물 원료로서의 가치를 상실하게 된다. (도 2c 참조. 슬래그 처리시 살수하는 사진)Although CA-based slag contains a large amount of quick-setting minerals, it is currently mixed with CS-based slag and discharged, thereby reducing the value of CA-based slag and causing severe quality fluctuation of discharged slag. Furthermore, in most steel makers, by mixing refining slag with oxidized slag and converter slag for discharge treatment (see Fig. 2b, photo of mixed discharge with oxidized slag), the value of oxidized slag and converter slag as aggregates is reduced, and at the same time, refining slag It is a situation that makes the value of use useless. In addition, as described above, in the cooling process after discharge, most of the steel yarns are sprinkled with water, thereby losing their value as a cement composition raw material. (See Fig. 2c. Photos of watering during slag treatment)
한편, 시멘트 산업은 높은 온실가스 다배출 산업으로서, 산업계 총 발생량의 11% 수준으로 2030년 대비 탄소배출 목표 달성을 위해 유래없는 위기를 맞고 있다.시멘트의 주요 원료는 석회석으로서 석회석을 소성하는 과정에서 시멘트 산업 전량 배출중 82.3%를 배출하는데, 1톤의 시멘트 생산시 0.83 CO2·ton.eq. 배출한다. On the other hand, the cement industry, as an industry with high greenhouse gas emissions, is facing an unprecedented crisis to achieve the carbon emission target compared to 2030 at the level of 11% of the total emissions of the industry. The main raw material of cement is limestone, and in the process of firing limestone It emits 82.3% of the total emissions of the cement industry, and when producing 1 ton of cement, 0.83 CO2·ton.eq. discharge
이에 시멘트 산업에서 탄소 중립을 위한 기술적 수단 및 방법으로 탈탄산 원료의 활용, 대체연료의 활용, 기기 및 공정효율의 개선, CCUS 등이 제시되고 있으나, 이중 가장 효율적이고 빠른 접근은 탈탄산 원료(CO2 배출이 적은 대체원료)의 활용이라는 것으로 확인되었다. 따라서 시멘트 산업을 위해서 다양한 대체 저탄소 원료 개발이 요구되는 시점이다.Accordingly, as technical means and methods for carbon neutrality in the cement industry, the use of decarboxylation raw materials, the use of alternative fuels, the improvement of equipment and process efficiency, and CCUS are proposed. It was confirmed that it was the use of alternative raw materials with low emissions). Therefore, it is time to develop various alternative low-carbon raw materials for the cement industry.
본 발명은, 상기의 문제점들을 해결하기 위하여, CA계 슬래그를 대상으로 소성공정이 필요없이 건식 서냉 공정 처리를 통해 고품질의 급결 성능과 탄소배출량 저감 효과를 동시에 보유하고 있는 급결제 또는 급결성 시멘트 조성물을 제조할 수 있다는 점에 착안하여 안출된 것이다.In order to solve the above problems, the present invention is a quick-setting or quick-setting cement composition that simultaneously possesses high-quality quick-setting performance and carbon emission reduction effect through a dry slow cooling process for CA-based slag without the need for a firing process. It was devised based on the fact that it can be manufactured.
선행문헌으로는, 대한민국 공개특허공보 10-2017-0122919에 '건식 서냉 CA-CS계 철강슬래그를 이용한 수경성 결합재'가 기재되어 있다. 이는 CA-CS계 슬래그에 석고를 혼합하여 수화반응 특성과 강도발현을 하는 것에 관한 것으로서, 건식 서냉에 대한 착안점은 본 발명과 일부 유사하나, 본 발명은 CA계 슬래그의 특성에 주목한 기술로서 기본적인 차이점이 있다고 하겠다. 또한, 대한민국 등록특허공보 10-1333084에 '고로슬래그와 CSA계 시멘트를 포함하는 조강시멘트 조성물 및 이를 포함하는 콘크리트'가 기재되어 있다. 식별항목 [0027]을 보면, 주로 고로슬래그를 주 경화원료로 이용하면서 C12A7 원료를 사용하지 않는 것으로서, C12A7 원료에 주목하고 있는 본 발명과 차이점이 있다고 하겠다. As prior literature, Korean Patent Publication No. 10-2017-0122919 describes a 'hydraulic binder using dry annealed CA-CS steel slag'. This relates to the development of hydration characteristics and strength by mixing gypsum with CA-CS-based slag. The focus on dry slow cooling is somewhat similar to that of the present invention, but the present invention is a technology that focuses on the characteristics of CA-based slag, and is a basic I'd say there's a difference. In addition, Korean Patent Registration No. 10-1333084 discloses 'an early strong cement composition containing blast furnace slag and CSA cement and concrete containing the same'. Looking at the identification item [0027], while mainly using blast furnace slag as a main hardening raw material, it will be different from the present invention, which focuses on C12A7 raw materials, as not using C12A7 raw materials.
본 발명의 해결과제는, 정련 슬래그에서 낮은 탄소 배출량을 갖으면서 환경 친화적인 고품질의 CA계 슬래그 분말을 제조하는 방법을 제공하는 것이다.An object of the present invention is to provide a method for producing high-quality CA-based slag powder that is environmentally friendly and has low carbon emissions from refining slag.
본 발명의 해결과제는, 상기의 방법으로 제조된 CA계 슬래그 분말을 이용한 급결제 및 급결성 시멘트 조성물을 제공하는 것이다.An object of the present invention is to provide a quick-setting and quick-setting cement composition using the CA-based slag powder prepared by the above method.
본 발명의 해결과제는, 선별 기준입도에 따라 분류된 슬래그들의 속성에 맞게끔 분류된 슬래그들을 조합 이용하는 것이다. An object of the present invention is to use a combination of classified slags to suit the properties of the slags classified according to the sorting standard particle size.
해결수단은, 용융상태의 CA계 슬래그를 준비하는 공정 분리 단계;The solution includes a process separation step of preparing CA-based slag in a molten state;
상기 CA계 슬래그를 밀폐공간에서 수분과의 접촉없이 냉각하여 냉각된 슬래그를 제조하는 건식 서냉 단계;A dry slow cooling step of producing cooled slag by cooling the CA-based slag in an enclosed space without contact with moisture;
선별 기준입도에 따라 상기 냉각된 슬래그를 선별 기준입도 초과 슬래그 및 선별 기준입도 이하 슬래그로 분류하는 입도 선별 단계;A particle size screening step of classifying the cooled slag into slag exceeding the screening standard particle size and slag below the screening standard particle size according to the screening standard particle size;
상기 선별 기준입도 초과 슬래그를 파쇄하여 파쇄 슬래그를 제조하는 조파쇄 단계;A coarse crushing step of crushing the slag exceeding the screening standard particle size to produce crushed slag;
상기 파쇄 슬래그를 자력으로 선별하여 파쇄 Fe 고함량 슬래그 및 파쇄 Fe 저함량 슬래그로 분류하고, 상기 선별 기준입도 이하 슬래그를 자력으로 선별하여 Fe 고함량 슬래그 및 Fe 저함량 슬래그로 분류하는 자력 선별 단계;A magnetic sorting step of magnetically sorting the crushed slag into crushed Fe high content slag and crushed Fe low content slag, and magnetically sorting the slag below the sorting standard particle size into Fe high content slag and low Fe slag;
및 상기 파쇄 Fe 저함량 슬래그를 미분쇄하여 분말도 5,000~7,000cm2/g의 제1 급결 미분말로 제조하고, 상기 선별 기준입도 이하 슬래그 중 Fe 저함량 슬래그를 미분쇄하여 분말도 5,000~7,000cm2/g의 제2 급결 미분말로 제조하는 것을 특징으로 하는, 저탄소 슬래그 분말의 제조방법이다And finely pulverizing the crushed Fe low content slag to prepare a first fine powder having a powder degree of 5,000 to 7,000 cm 2 /g, and finely pulverizing the low Fe slag among the slags below the screening standard particle size to have a powder degree of 5,000 to 7,000 cm 2 / It is a method for producing low-carbon slag powder, characterized in that it is produced with the second quick-setting fine powder of g
상기에서, 상기 건식 서냉 단계에서, 폐열을 회수 재활용하고, 냉각시 발생되는 미분말을 집진하여 집진 미분말을 생성하는 공정을 추가로 수행하는 것을 특징으로 한다.In the above, in the dry slow cooling step, it is characterized in that a process of recovering and recycling waste heat and collecting fine powder generated during cooling to generate dust-collected fine powder is additionally performed.
상기에서, 상기 자력 선별 단계에서, 선별 기준입도 이하 슬래그와 함께 집진 미분말을 분류하여 Fe 고함량 슬래그 및 Fe 저함량 슬래그로 분류하는 것을 특징으로 한다.In the above, in the magnetic separation step, the fine powder collected together with the slag below the screening standard particle size is classified into Fe high content slag and Fe low content slag.
상기에서, 상기 선별 기준입도는 10mm~0.6mm 인 것을 특징으로 한다.In the above, the screening standard particle size is characterized in that 10mm ~ 0.6mm.
상기에서, Fe 고함량 슬래그 재활용 단계를 자력 선별 단계 다음에 추가하여, 상기 파쇄 Fe 고함량 슬래그 및 상기 선별 기준입도 이하 슬래그 중 Fe 고함량 슬래그를 별도로 분류하여 집적하는 것을 특징으로 한다.In the above, the high Fe content slag recycling step is added after the magnetic separation step, characterized in that the high Fe content slag among the crushed Fe high content slag and the slag below the screening standard particle size is separately classified and accumulated.
해결수단은, 상기의 방법으로 제조된 제1 급결 미분말을 이용하여 제조된 급결제이다.A solution is a quick-settling agent manufactured using the first quick-setting fine powder manufactured by the above method.
해결수단은, 상기의 방법으로 제조된 제1 급결 미분말과 제2 급결 미분말을 포함하여 제조된 급결제이다.The solution is a quick setting agent prepared by including the first quick setting fine powder and the second quick setting fine powder manufactured by the above method.
해결수단은, 상기의 방법으로 제조된 제1급결 미분말 및 제2 급결 미분말 중 선택된 1개 이상과, 응결지연제를 포함하는 급결성 시멘트 조성물이다.The solution is a quick-setting cement composition comprising at least one selected from the first fine powder and the second rapidly setting fine powder prepared by the above method, and a setting retardant.
상기에서, 상기 응결지연제는 주석산, 구연산나트륨, 글루콘산 및 무수구연산에서 선택된 하나 이상인 것을 특징으로 한다.In the above, the setting retardant is characterized in that at least one selected from tartaric acid, sodium citrate, gluconic acid and anhydrous citric acid.
본 발명의 효과는, 기존 활용도 없이 매립처리되던 정련슬래그의 공정을 개선하고, 이를 입도 및 자력 선별과정을 통하여 소성과정 없이 급결제를 제조하여 낮은 탄소 배출량을 갖는 급결성 시멘트 조성물을 제공하는 효과가 있다.The effect of the present invention is to improve the process of refining slag, which has been treated in landfills without existing utilization, and to provide a quick-setting cement composition having low carbon emissions by producing a quick-setting admixture without a firing process through a particle size and magnetic separation process. there is.
또한, 정련 슬래그를 이용한 시멘트 조성물을 활용할 경우 보통포틀랜드 시멘트 및 칼슘알루미네이트계 시멘트를 대체할 수 있으며, 이 과정에서 천연자원 사용량을 저감하고, 산업부산물의 고부가가치화가 가능하며, 기존 제품 생산과정에서 발생되는 탄소배출량을 대폭 저감하는 효과가 있다.In addition, when a cement composition using refining slag is used, it can replace ordinary Portland cement and calcium aluminate-based cement. It has the effect of significantly reducing the amount of carbon emissions generated.
또한, 시멘트 조성물은 C12A7 및 C3A 등의 CA계 광물을 50% 이상 함유하여 급결성이 매우 우수함에 따라 급결성 조성물에 활용하는 것이 가능하며, 지연제를 사용하여 작업성을 확보하여 초기 신속히 성형 후 강도 발현을 요구하는 콘크리트 용도로 활용하는 것이 가능하다.In addition, the cement composition contains 50% or more of CA minerals such as C12A7 and C3A and has excellent quick-setting properties, so it can be used for quick-setting compositions. It can be used for concrete applications that require strength development.
또한, 정련슬래그의 자력선별 과정에서, 별도 선별된 고 Fe 함량 슬래그는 자력으로 분리하여 철강사의 철광석 대체 원료 및 철강 공정의 공정원료로서 고부가가치화도 가능하다.In addition, in the process of magnetic separation of refining slag, separately selected high Fe content slag is separated by magnetic force, so that high added value can be achieved as an alternative raw material for iron ore in steelmakers and as a raw material for steel processing.
도 1은 본 발명의 실시예에 따른 건식 서냉 슬래그를 이용한 급결성 저탄소 시멘트 조성물의 제조 방법을 블록도로 도시한 도면이다.1 is a block diagram showing a method for producing a quick-setting low-carbon cement composition using dry slowly cooled slag according to an embodiment of the present invention.
도 2a 내지 도 2d는 기존의 정련 슬래그 처리방법의 사진들이다.2a to 2d are photographs of a conventional refining slag treatment method.
도 3a 내지 도 3d는 본 발명의 실시예인 제조 방법 중 입도 선별 단계 결과의 사진들이다.3a to 3d are photographs of the results of the particle size screening step in the manufacturing method according to an embodiment of the present invention.
도 4는 본 발명의 실시예인 제조 방법 중 건식 서냉 단계 후의 슬래그의 입도 분포를 표로 나타낸 도면이다.4 is a table showing the particle size distribution of slag after the dry slow cooling step in the manufacturing method of an embodiment of the present invention.
도 5a 내지 도 5c는 본 발명의 실시예인 제조 방법 중 자력 선별 단계 결과의 사진들이다.5A to 5C are photographs of the results of the magnetic separation step in the manufacturing method according to an embodiment of the present invention.
도 6은 본 발명의 실시예인 제조 방법 중 미분쇄 단계 후 슬래그 미분말의 입도 분포를 그래프로 나타낸 도면이다.6 is a graph showing the particle size distribution of the slag fine powder after the pulverization step in the manufacturing method of an embodiment of the present invention.
도 7은 본 발명의 5mm under size 유래 슬래그 미분말의 수화 특성으로서의 압축 강도를 그래프로 나타낸 도면이다. 7 is a graph showing the compressive strength as a hydration characteristic of the fine slag powder derived from 5 mm under size of the present invention.
본 명세서 및 청구범위에 사용된 용어나 단어는 "발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙"에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야지, 통상적이거나 사전적인 의미로 한정해서 해석되어서는 안 된다.The terms or words used in this specification and claims conform to the technical spirit of the present invention based on the "principle that the inventor can appropriately define the concept of terms in order to explain his or her invention in the best way" It should be interpreted as the meaning and concept of
따라서 본 명세서에 기재된 도면에 도시된 구성은 본 발명의 가장 바람직한 실시 예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원 시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해해야 한다.Therefore, the configurations shown in the drawings described in this specification are only the most preferred embodiments of the present invention, and do not represent all of the technical spirit of the present invention, so various equivalents and modifications that can replace them at the time of this application It should be understood that there may be examples.
특히, 본 발명에 있어서, '정련슬래그'는 '환원슬래그'와 혼용되는 용어로서, 본 명세서에 기재된 '정련슬래그' 관련 기술적 사상은 '환원슬래그'에까지 미치는 것임을 이해해야 한다. In particular, in the present invention, 'refining slag' is a term used interchangeably with 'reduction slag', and it should be understood that the technical idea related to 'refining slag' described in this specification extends to 'reduction slag'.
실시예 1. 급결성 저탄소 시멘트 조성물의 제조 방법Example 1. Manufacturing method of quick-setting low-carbon cement composition
*도 1은 본 발명의 실시예에 따른 제조 방법을 블록도로 도시한 도면이다. 제조방법은 공정 분리 단계, 건식 서냉 단계, 입도 선별 단계, 조파쇄 단계, 자력 선별 단계 및 미분쇄 단계를 포함한다.* Figure 1 is a block diagram showing a manufacturing method according to an embodiment of the present invention. The manufacturing method includes a process separation step, dry annealing step, particle size screening step, coarse crushing step, magnetic separation step and fine grinding step.
1) 공정분리 단계1) Process Separation Step
본 단계는 정련슬래그 중 CS계 슬래그와 혼합되지 않은 용융상태의 CA계 슬래그를 확보하여 준비하는 단계이다. 배출공정에서 산화 및 전로슬래그와 정련슬래그가 분리 배출되도록 별도의 포트를 구비하여 각 포트에 배출하도록 하며, 정련슬래그 중에서도 CA계와 CS계가 분리 배출되도록 별도의 포트를 구비하여 각 포트에 배출되도록 한다. This step is a step of securing and preparing CA-based slag in a molten state that is not mixed with CS-based slag among refining slag. In the discharge process, separate ports are provided to discharge oxidized and converter slag and refining slag to each port, and separate ports are provided so that CA-based and CS-based are separately discharged from refining slag so that they are discharged to each port. .
즉 CA계 슬래그를 저탄소 급결 시멘트에 활용하기 위해, 용융단계에서 배출시 별도의 포트에 수집하여 서냉 공정을 위해 분리 보관한다.That is, in order to utilize CA-based slag for low-carbon quick-setting cement, it is collected in a separate port when discharged from the melting stage and stored separately for the slow cooling process.
하기의 표 1에는 CS계 및 CA계 슬래그에 따른 산화물 조성비가 기재되어 있다. CS계 슬래그와 CA계 슬래그는 산화물 조성에서 큰 차이를 보이며, 특히 사용 환원제 타입에 따른 공정 특성상 SiO2와 Al2O3 함량 차가 크다. 표 1을 보면, CS계는 Al2O3 함량이 5-15%이며 CA계는 25-35%이다. 현재 확보되고 있는 슬래그는 혼합된 상태의 슬래그이고, 하기 표 1은 자체 분리한 것으로서 성분 조성비에서 다소 편차가 있음을 알 수 있다.Table 1 below shows oxide composition ratios according to CS-based and CA-based slags. CS-based slag and CA-based slag show a large difference in oxide composition, and in particular, a large difference in SiO2 and Al2O3 contents due to process characteristics depending on the type of reducing agent used. Referring to Table 1, the CS-based Al2O3 content is 5-15% and the CA-based content is 25-35%. The currently secured slag is a mixed slag, and Table 1 below is self-separated, and it can be seen that there is some deviation in the component composition ratio.
입고일division
stocking date
그러나 공정이 분리되어 CA계 슬래그만을 단독으로 활용하는 경우 현재 혼합된 상태 정련슬래그의 Al2O3 함량 편차 범위 10-35%를 25-35%로 쉽게 제어가 가능해짐에 따라 고농도(50% 이상)의 CA(Calcium aluminate)계 광물(C12A7(Mayenite) 및 C3A 등) 함량을 갖는 슬래그 원료의 확보가 가능하다.2) 건식 서냉 단계However, if the process is separated and only CA-based slag is used alone, it is possible to easily control the Al2O3 content variation range of 10-35% of the mixed state refining slag to 25-35%, resulting in high concentration (more than 50%) CA It is possible to secure raw materials for slag containing (Calcium aluminate) minerals (C12A7 (Mayenite) and C3A, etc.). 2) Dry slow cooling step
살수처리를 통해 급결성 광물인 C12A7 및 C3A가 시멘트적 성질을 상실하게 되는 것을 방지하기 위해, 용융상태인 슬래그를 포트를 이용하여 냉각 장소로 이동후 물과의 접촉없이 온전히 분화과정을 거치도록 한다. 즉 용융상태로 배출되었던 슬래그는 상온으로 냉각 시까지 수분과의 접촉이 없이 포트내에 유지 보관되어 선별장으로 이동시킨다.In order to prevent C12A7 and C3A, which are quick-setting minerals, from losing their cementitious properties through watering treatment, the molten slag is moved to a cooling place using a pot and then completely differentiated without contact with water. That is, the slag discharged in a molten state is maintained and stored in the pot without contact with moisture until cooled to room temperature and moved to the sorting field.
정련슬래그를 건식화 하기 위해서는 별도의 수분과 접촉이 없는 밀폐공간이 요구되며, 밀폐공간내에서 1600℃ 이상의 고온 용융 슬래그가 냉각하는 과정에서 발산되는 폐열을 공기순환기를 통한 고온 열풍의 열 회수도 가능하며, 분화되는 미분은 도 4에 표기한 바와 같이 25% 이상 150㎛이하의 미분말로 존재함에 따라 집진기를 통하여 150㎛ 이하의 고미분말 확보가 분쇄공정 없이 가능하다.In order to dry the refining slag, an enclosed space without contact with moisture is required, and waste heat emitted during the cooling process of high-temperature molten slag of 1600℃ or higher in the enclosed space can be recovered by high-temperature hot air through an air circulator. And, as the fine powder to be differentiated exists as a fine powder of 25% or more and 150 μm or less, as shown in FIG. 4, it is possible to secure a fine powder of 150 μm or less through a dust collector without a grinding process.
물과 접촉하지 않고 냉각된 건식 서냉 정련슬래그는 함유하고 있는 C12A7 및 C3A 등의 광물이 높은 반응성을 유지함에 따라 급결성 시멘트 조성물 원료로서 가치를 유지할 수 있다.Dry slow-cooled refining slag cooled without contact with water can maintain its value as a raw material for quick-setting cement compositions as the minerals such as C12A7 and C3A it contains maintain high reactivity.
3) 입도 선별 단계3) Particle Size Selection Step
도 3a 내지 도 3d는 본 발명의 실시예인 제조 방법 중 입도 선별 단계 결과의 사진들이다. 3a : 건식 서냉 단계 이후의 결과물인 슬래그, 3b, 3c : 입도 5mm 초과 크기, 3d : 입도 5mm 이하 크기. 도 4는 본 발명의 실시예인 제조 방법 중 건식 서냉 단계 후의 슬래그의 입도 분포 일예를 표로 나타낸 도면이다.3a to 3d are photographs of the results of the particle size screening step in the manufacturing method according to an embodiment of the present invention. 3a: slag resulting from dry annealing step, 3b, 3c: particle size exceeding 5mm, 3d: particle size less than 5mm. 4 is a table showing an example of the particle size distribution of slag after the dry slow cooling step in the manufacturing method of an embodiment of the present invention.
건식 서냉된 정련슬래그는 입도 선별장으로 이동되어 5mm 체를 기준으로 입도 분급을 통하여 ① 5mm over size와 ② 5mm under size로 분류한다. 건식 서냉된 정련슬래그는 입도에 따라 급결성 및 초기 발열성에서 큰 차이를 보임에 따라 입도를 분류하여 활용 용도를 달리하기 위함이다.The dry annealed refining slag is moved to a particle size sorting field and classified into ① 5mm over size and ② 5mm under size through particle size classification based on a 5mm sieve. Dry slow-cooled refining slag shows a big difference in rapid crystallization and initial exothermicity depending on the particle size, so it is to classify the particle size and use it differently.
다만 슬래그의 입도는 배출 시의 조성 및 환경변화에 따라 상이함에 따라, 설계조건에 따라 입도분류 체의 범위는 10mm~0.6mm로 필요 제품량에 따라 변동가능성이 있다. 즉 선별 기준입도에 따라 체의 범위가 달라질 수 있다.However, as the particle size of slag differs depending on the composition and environmental changes at the time of discharge, the range of the particle size classification sieve is 10mm to 0.6mm depending on the design conditions, and there is a possibility of variation depending on the required product amount. That is, the range of the sieve may vary according to the selection standard particle size.
다시말해, 본 발명의 기술적 사상은 선별 기준입도에 따라 분류된 슬래그들의 속성에 맞게끔 슬래그들을 조합 이용하는 것을 포함하는 것으로서, 5mm 기준으로 분류된 슬래그들의 속성에 기반한 사항들을 본 명세서에 기재하고 있지만, 다른 선별 기준입도가 적용되어 동일한 속성 분석을 통해 슬래그들을 조합 이용할 수 있다. 따라서 잔골재 표준입도 체의 범위에 맞게끔 본 발명 역시 10~0.6mm 범위 내에서 선별 기준입도를 채용하여 적용할 수 있음은 당연하다. In other words, the technical spirit of the present invention includes combining and using slags to suit the properties of the slags classified according to the selection standard particle size, and although the details based on the properties of the slags classified on the basis of 5mm are described in this specification, Different sorting standard particle sizes are applied and slags can be used in combination through the same property analysis. Therefore, it is natural that the present invention can also be applied by adopting a selection standard particle size within the range of 10 to 0.6 mm to fit the range of the fine aggregate standard particle size.
4) 조파쇄 단계4) Crude crushing step
5mm 이상 크기(over size)의 경우 다양한 사이즈(5mm~수십cm)의 덩어리로 존재하며, 이를 조파쇄기를 이용하여 5mm under 사이즈로 파쇄한다. 설계조건에 따라, 선별 기준입도는 달라질 수 있다. In the case of over size of 5 mm, it exists in lumps of various sizes (5 mm to several tens of cm), and it is crushed into 5 mm under size using a crusher. Depending on the design conditions, the standard particle size for screening may vary.
5) 자력 선별 단계 5) Self-selection stage
① 5mm over size 슬래그를 조파쇄한 5mm under size 슬래그 및 ② 5mm under size 슬래그는 분류된 상태로 모두 자력선별기로 이동되어 자력 선별 된다. 도 5a 내지 도 5c는 본 발명의 실시예인 제조 방법 중 자력 선별 단계 결과의 사진들이다. 5a, 5b : 자력 선별의 예, 5c : 입도별 자력선별된 시료.① 5mm under size slag obtained by crushing 5mm over size slag and ② 5mm under size slag are all moved to a magnetic separator in a classified state and are magnetically separated. 5A to 5C are photographs of results of the magnetic separation step in the manufacturing method according to an embodiment of the present invention. 5a, 5b: example of magnetic separation, 5c: sample magnetically separated by particle size.
건식 서냉 정련 슬래그는 자력 선별 단계가 없이 분쇄될 경우 최대 10% 이상의 Fe 산화물 함량을 보이며, 이는 결합재로 활용시 강도저하 요인이 된다. 또한 높은 Fe 함량은 연성으로 인해 분쇄시의 효율을 떨어트릴 수 있으므로, 자력 선별시 선별기의 Gauss 조절을 통하여 2%이내로 제어가 필요하다.Dry slow-cooling refining slag shows a maximum Fe oxide content of 10% or more when pulverized without a magnetic separation step, which is a factor in reducing strength when used as a binder. In addition, since high Fe content can reduce the efficiency at the time of grinding due to ductility, it is necessary to control within 2% through Gauss control of the sorter during magnetic sorting.
나아가, 자력에 의해 선별된 Fe 산화물 함량이 높은 슬래그는 철강사의 공정원료로 재투입이 가능하며, 시멘트사의 Fe 소스로도 활용 가능하다.Furthermore, the slag with high Fe oxide content selected by magnetic force can be reintroduced as a raw material for processing of steel makers, and can also be used as an Fe source for cement makers.
하기의 표 2 및 표 3은 입도별 자력 선별 단계 후의 산화물 및 광물 조성을 기재한 것이다.Table 2 and Table 3 below describe the oxide and mineral compositions after the magnetic separation step by particle size.
+조파쇄5mm over
+Crushing
6) 미분쇄 단계 자력 선별 후 Fe 함량이 높은 선별 시료를 배제한 ① 5mm over size + 조파쇄 슬래그 및 ② 5mm under size 슬래그는 각각 미분쇄를 통하여 분말도 5,000~7,000cm2/g의 분말도의 미분말로 제조한다.6) After magnetic screening in the pulverization stage, ① 5mm over size + coarsely crushed slag and ② 5mm under size slag, excluding samples with high Fe content, are finely ground to a fine powder with a fineness of 5,000 to 7,000 cm 2 /g through fine pulverization. manufactured with
① 5mm over size + 조파쇄 슬래그와 ② 5mm under size 슬래그는 C2S 상변이 과정의 체적변화에 의한 자체분화 정도에 따라 형상차가 발생된 것으로, 분화율이 높은 ② 5mm under size에서 상대적으로 SiO2 함량이 더 높다.① 5mm over size + crushing slag and ② 5mm under size slag have a shape difference according to the degree of self-differentiation due to the volume change of the C2S phase transition process. high.
실시예 2. 건식 서냉 정련슬래그를 이용한 저탄소 급결제Example 2. Low-carbon rapid settlement using dry slow-cooling refining slag
보통 포틀랜드시멘트 혹은 급결성 시멘트는 제조과정 중 소성공정에서 1톤 제조시 0.8-0.95톤의 CO2를 배출하며, 특히 이중 소성공정에서 82% 이상이 배출된다고 보고되고 있다. 따라서 실시예 1을 이용한 슬래그는 미분말은 소성공정이 불필요함에 따라, 소성공정상 배출량만을 제외하더라도 대략 0.15CO2·ton.eq.으로 탄소배출량의 대폭 저감이 가능하다.Normally, Portland cement or quick-setting cement emits 0.8-0.95 tons of CO2 when producing 1 ton in the firing process during the manufacturing process, and it is reported that more than 82% is emitted in the double firing process in particular. Therefore, since the slag used in Example 1 does not require a firing process for fine powder, it is possible to significantly reduce carbon emissions by approximately 0.15 CO2·ton.eq., even excluding only emissions during the firing process.
또한, 기존 생산되던 CA계 속경 시멘트 제품은 Aluminate계 소스로 고가의 원료인 보크사이트를 활용함에 따라 높은 단가선을 형성하고 있으나, 본 실시예 1에 따른 슬래그 미분말은 부산물을 기반으로 하여 공정단축을 통한 가격경쟁력 확보가 가능하다.In addition, conventionally produced CA series cement products form a high unit price line by using bauxite, an expensive raw material, as an aluminate-based source, but the slag fine powder according to Example 1 is based on by-products and reduces the process. It is possible to secure price competitiveness through
상기와 같이 C2S 상변이 과정의 영향으로, ① 5mm over size 슬래그를 조파쇄, 자력선별 및 미분쇄한 미분말에서 급결성을 갖는 C12A7 광물과 C3A(3CaO·Al2O3) 함량이 높아져 초기 반응성이 매우 빠르며, 수분내 높은 발열성을 보인다. 이 경우, 최대 65%까지 높은 함량을 보인다. 이에 따라 물과 믹싱 시 1분 이내에 급격한 경화가 발생하며, 5분내에 100℃ 이상의 수화열이 발생한다.As described above, due to the influence of the C2S phase transition process, ① 5 mm over size slag is coarsely crushed, magnetically separated, and pulverized, and the initial reactivity is very fast due to the high content of C12A7 minerals and C3A (3CaO Al2O3) with rapid crystallization, It exhibits high exotherm in water. In this case, it shows a high content up to 65%. Accordingly, when mixing with water, rapid hardening occurs within 1 minute, and heat of hydration of 100℃ or more occurs within 5 minutes.
따라서 ① 5mm over size 슬래그를 이용한 미분말은 빠르게 응결하여 초기 경화의 필요성이 요구되는 급결제용으로 활용이 적합한다.Therefore, ① fine powder using 5mm over size slag condenses quickly and is suitable for use in rapid setting that requires initial hardening.
도 6은 본 발명의 실시예인 제조 방법 중 미분쇄 단계 후 슬래그 미분말의 입도 분포를 그래프로 나타낸 도면이다. 하기의 표 4에는 5mm over size 유래 미분말 및 5mm under size 유래 미불만의 경우 응결 및 발열 특성이 기재되어 있다.6 is a graph showing the particle size distribution of the slag fine powder after the pulverization step in the manufacturing method of an embodiment of the present invention. In Table 4 below, condensation and exothermic characteristics are described in the case of fine powder derived from 5 mm over size and unsatisfied powder derived from 5 mm under size.
(H:M)condensation time
(H:M)
미분말slag
fine powder
실시예 2로서의 급결제를 정리하면 다음과 같다 : 공정분리를 통해 정련슬래그 중 CA계 슬래그만을 대상으로 건식 서냉처리되어 입도선별을 통한 5mm over size 슬래그를 조파쇄 후 자력선별하여 Fe 함량이 높은 시료는 배제하고, 선별된 원료로 분말도 5,000~7,000cm2/g를 갖는 미분말 급결제실시예 3. 건식 서냉 정련슬래그를 이용한 저탄소 급결성 시멘트 조성물The rapid setting as Example 2 is summarized as follows: A sample with high Fe content by magnetic separation after dry annealing of CA-based slag among refining slag through process separation and crushing of 5 mm over size slag through particle size screening is excluded, and fine powder quick-settling having a powder degree of 5,000 to 7,000 cm 2 /g as a selected raw material Example 3. Low-carbon quick-setting cement composition using dry slow-cooling refining slag
② 5mm under size 유래의 슬래그를 이용한 미분말도 40~60%의 CA계 광물을 포함함에 따라 물과 믹싱 시 급결성을 보인다. 단, ①의 시료 대비 급결성은 상대적으로 낮다. 그러나 ② 시료는 물과 혼합 후 지연제의 사용에 의해 작업시간 확보가 가능한 점을 감안하여, 믹싱 후 성형하여 빠른 강도발현(3시간에 3MPa 이상)이 요구되는 급결성 시멘트로 활용이 가능하며, 재령 28일 강도 또한 20MPa 이상을 발현할 수 있다.② Fine powder using slag derived from 5mm under size also contains 40 to 60% of CA minerals, so it shows rapid crystallinity when mixed with water. However, compared to the
실시예 3의 조성물도 실시예 2와 같은 저탄소 및 가격경쟁력의 특징을 보유하고 있다. 또한,소량의 지연제를 제외한 전 원료가 산업부산물을 재활용하여 고부가가치화하고, 정련슬래그를 전량 재활용함으로서 Zero-waste 공정 제품이라는 환경적 이점을 가진다.The composition of Example 3 also has the characteristics of low carbon and price competitiveness like Example 2. In addition, all raw materials, except for a small amount of retardant, are recycled from industrial by-products to increase added value, and all refining slag is recycled to have the environmental advantage of being a zero-waste process product.
도 7은 본 발명의 5mm under size 유래 슬래그 미분말의 수화 특성으로서의 압축 강도를 그래프로 나타낸 도면이다. (SCLFS : 실험 시료)7 is a graph showing the compressive strength as a hydration characteristic of the fine slag powder derived from 5 mm under size of the present invention. (SCLFS: test sample)
실시예 3으로서의 조성물을 정리하면 다음과 같다 : 공정분리를 통해 정련슬래그(혹은 환원슬래그) 중 CA계 슬래그만을 대상으로 건식 서냉처리되어 입도선별을 통한 ② 5mm under size의 슬래그를 자력선별하여 Fe 함량이 높은 시료는 배제하고, 선별된 원료로 분말도 5,000~7,000cm2/g를 갖는 미분말과, 급결로 작업시간 확보의 어려움을 해결하기 위해 투입되는 응결지연제는 주석산, 구연산나트륨, 글루콘산 및 무수구연산에서 선택된 하나 이상으로 0.2-2.0%를 함유한 급결성 시멘트 조성물.The composition as Example 3 is summarized as follows: Through process separation, only CA-based slag among refining slag (or reduction slag) is subjected to dry slow cooling, and ② 5 mm under size slag is magnetically separated through particle size screening to obtain Fe content. Excluding this high sample, the fine powder with a fineness of 5,000 to 7,000 cm 2 /g as the selected raw material, and the setting retardant added to solve the difficulty of securing working time in the rapid setting are tartaric acid, sodium citrate, gluconic acid and A quick-setting cement composition containing 0.2-2.0% of at least one selected from anhydrous citric acid.
실시예 4. 건식 서냉 정련슬래그를 이용한 저탄소 급결제Example 4. Low carbon quick settlement using dry slowly cooled refining slag
*실시예 2에서는 5mm over size 유래 미분말을 이용한 급결제를 제시하였으나, 5mm over size 유래 미분말과 5mm under size 유래 미분말을 혼합하여 급결제로 사용가능하다. 현장 상황에 따른 수요자의 요구에 따라, 급결 초기 경화를 조절할 필요가 있을 때 이용될 수 있음은 물론이다. 이는 각 미분말의 특징을 근거로 각 미분말의 함량을 조절할 수 있기 때문에 가능하다.*In Example 2, an expedited setting using fine powder derived from 5 mm over size was proposed, but it can be used as an expedited setting by mixing fine powder derived from 5 mm over size and fine powder derived from 5 mm under size. Of course, it can be used when it is necessary to adjust the rapid setting initial hardening according to the demand of the consumer according to the field situation. This is possible because the content of each fine powder can be adjusted based on the characteristics of each fine powder.
실시예 5. 건식 서냉 정련슬래그를 이용한 저탄소 시멘트 조성물Example 5. Low carbon cement composition using dry slowly cooled refining slag
실시예 3에서는 5mm under size 유래 미분말을 이용한 시멘트 조성물을 제시하였으나, 5mm over size 유래 미분말을 혼합하여 시멘트 조성물을 제조하는 것도 가능하다. 이 역시 현장 상황에 따른 설계 변경이 필요할 때 이용될 수 있다. 이 역시 각 미분말의 특징을 근거로 각 미분말의 함량을 조절할 수 있기 때문에 가능하다.In Example 3, a cement composition using fine powder derived from 5 mm under size was presented, but it is also possible to prepare a cement composition by mixing fine powder derived from 5 mm over size. This can also be used when design changes are required according to field conditions. This is also possible because the content of each fine powder can be adjusted based on the characteristics of each fine powder.
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2021-0146260 | 2021-10-29 | ||
| KR1020210146260A KR102402784B1 (en) | 2021-10-29 | 2021-10-29 | A manufacturing method of low carbon producing slag powder using refinery slag, accelerator with the slag powder and cement composition with the slag powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2023075512A1 true WO2023075512A1 (en) | 2023-05-04 |
Family
ID=81809413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2022/016728 Ceased WO2023075512A1 (en) | 2021-10-29 | 2022-10-28 | Method for producing low carbon slag powder using refining slag, and quick-setting admixture and cement composition using slag powder prepared thereby |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR102402784B1 (en) |
| WO (1) | WO2023075512A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102402784B1 (en) * | 2021-10-29 | 2022-05-26 | 최선미 | A manufacturing method of low carbon producing slag powder using refinery slag, accelerator with the slag powder and cement composition with the slag powder |
| KR20250047556A (en) | 2023-09-27 | 2025-04-04 | 주식회사 씨에스엠 | Early strength cement composite with high salt tolerance by use of steel making slags, and concrete composite for repairing pavement with the early strength cement composite |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0859317A (en) * | 1994-08-12 | 1996-03-05 | Miyuki Kogyo Kk | Production of lightweight aggregate and/or strength aggregate |
| KR20090075003A (en) * | 2008-01-03 | 2009-07-08 | 김용식 | Fast-hardening Cement Composition Using Mini Mill Slag and Its Manufacturing Method |
| KR101318935B1 (en) * | 2013-01-14 | 2013-10-17 | 미래특수화학(주) | Inorganic material for mending a crack repair of concrete structures |
| KR101370609B1 (en) * | 2013-07-16 | 2014-03-06 | 이지혜 | Inorganic quick setting composition used electric furnace melted slag and the manufacturing method and construction method of it |
| KR20150101271A (en) * | 2014-02-26 | 2015-09-03 | 동부제철 주식회사 | Apparatus for cement mineral based accelerating agent material and manufacturing method thereof |
| KR102402784B1 (en) * | 2021-10-29 | 2022-05-26 | 최선미 | A manufacturing method of low carbon producing slag powder using refinery slag, accelerator with the slag powder and cement composition with the slag powder |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101333084B1 (en) | 2011-12-02 | 2013-11-28 | (주)네비엔 | High early strength cement comprising blast furnace slag and CSA cement |
| KR20170122919A (en) | 2016-04-28 | 2017-11-07 | 공주대학교 산학협력단 | Hydraulic binder composition using dry type slowly cooled calcium aluminate-calcium silicate based ladle furnace slag |
-
2021
- 2021-10-29 KR KR1020210146260A patent/KR102402784B1/en active Active
-
2022
- 2022-10-28 WO PCT/KR2022/016728 patent/WO2023075512A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0859317A (en) * | 1994-08-12 | 1996-03-05 | Miyuki Kogyo Kk | Production of lightweight aggregate and/or strength aggregate |
| KR20090075003A (en) * | 2008-01-03 | 2009-07-08 | 김용식 | Fast-hardening Cement Composition Using Mini Mill Slag and Its Manufacturing Method |
| KR101318935B1 (en) * | 2013-01-14 | 2013-10-17 | 미래특수화학(주) | Inorganic material for mending a crack repair of concrete structures |
| KR101370609B1 (en) * | 2013-07-16 | 2014-03-06 | 이지혜 | Inorganic quick setting composition used electric furnace melted slag and the manufacturing method and construction method of it |
| KR20150101271A (en) * | 2014-02-26 | 2015-09-03 | 동부제철 주식회사 | Apparatus for cement mineral based accelerating agent material and manufacturing method thereof |
| KR102402784B1 (en) * | 2021-10-29 | 2022-05-26 | 최선미 | A manufacturing method of low carbon producing slag powder using refinery slag, accelerator with the slag powder and cement composition with the slag powder |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102402784B1 (en) | 2022-05-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11396478B2 (en) | Method and system for producing low-alkalinity sulphoaluminate cement with new mineral system using steel slag | |
| Kourounis et al. | Properties and hydration of blended cements with steelmaking slag | |
| WO2023090878A1 (en) | Low-carbon rapid-setting cement composition using refining slag | |
| WO2012064004A1 (en) | Ultra-rapidly hardening hydraulic binder using reducing slag powders, and method for preparing same | |
| WO2023075512A1 (en) | Method for producing low carbon slag powder using refining slag, and quick-setting admixture and cement composition using slag powder prepared thereby | |
| CN101172635A (en) | Method for producing calcium aluminate by using waste aluminum ash | |
| WO2020206833A1 (en) | Method of vortex melting, reducing, dealkalization, iron extraction and direct cement production of high-iron red mud | |
| Alanyali et al. | Concrete produced by steel‐making slag (basic oxygen furnace) addition in portland cement | |
| KR102528110B1 (en) | Clinker composition containing non-carbonate materials | |
| CN101353177A (en) | Method for producing calcium hexaaluminate by using waste aluminum ash | |
| AU2020103182A4 (en) | Cementitious Material Containing Coal-to-liquids Coarse Slag and Preparation Method Thereof | |
| KR20090120879A (en) | Inorganic cement clinker using slag of high temperature molten state and its manufacturing method and inorganic cement containing the clinker | |
| KR20120116896A (en) | Composition of calcium sulfoaluminate type clinker, cement comprising the same and method of preparing the same | |
| WO2020206830A1 (en) | Method for recovering sodium, iron and titanium from red mud and directly cementing molten slag | |
| CN1465538A (en) | Steel slag modification and steel slag cement | |
| CN104761160B (en) | Preparation method for modified slag powder | |
| WO2020206831A1 (en) | Calcified-carbonized high-iron red mud recycling iron and tailings cementation method | |
| KR101257714B1 (en) | Composition of calcium sulfoaluminate type clinker, cement comprising the same and method of preparing the same | |
| CN116803946A (en) | Full-solid waste-based ready-mixed fluid slurry curing agent and preparation method thereof | |
| CN101450843B (en) | Iron and aluminum complex ore comprehensive utilization method | |
| WO2020206832A1 (en) | Method for extracting iron from high-iron red mud and directly cementing | |
| WO2017179769A1 (en) | Blast-furnace slag-based cementless binder with calcium chloride added | |
| CN114163148A (en) | A kind of solid waste-based cementitious material for desulfurization tailings containing molten iron and preparation method thereof | |
| KR102293624B1 (en) | Neutralized gypsum composition for cement, method for producing the neutralized gypsum for cement, and cement comprising the neutralized gypsum | |
| KR101366835B1 (en) | Cement composition using desulphurizing dust |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22887707 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 22887707 Country of ref document: EP Kind code of ref document: A1 |