WO2023067761A1 - 切削インサート - Google Patents
切削インサート Download PDFInfo
- Publication number
- WO2023067761A1 WO2023067761A1 PCT/JP2021/038939 JP2021038939W WO2023067761A1 WO 2023067761 A1 WO2023067761 A1 WO 2023067761A1 JP 2021038939 W JP2021038939 W JP 2021038939W WO 2023067761 A1 WO2023067761 A1 WO 2023067761A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wiper
- edge
- corner
- straight line
- wiper edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
- B23B27/1603—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with specially shaped plate-like exchangeable cutting inserts, e.g. chip-breaking groove
- B23B27/1611—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with specially shaped plate-like exchangeable cutting inserts, e.g. chip-breaking groove characterised by having a special shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/06—Face-milling cutters, i.e. having only or primarily a substantially flat cutting surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/202—Plate-like cutting inserts with special form
Definitions
- the present disclosure relates to cutting inserts.
- Patent Document 1 discloses a first end surface and a second end surface facing each other, a peripheral side surface extending to connect the first end surface and the second end surface, and a second end surface.
- a cutting insert is disclosed having a first cutting edge located at the intersection ridge of one end face and peripheral side face.
- a cutting insert includes a first surface, a second surface, and an outer peripheral side surface.
- the second side is opposite the first side.
- the outer peripheral side surface is continuous with each of the first surface and the second surface.
- a ridge line between the first surface and the outer peripheral side surface constitutes a first ridge line.
- a ridgeline between the second surface and the outer peripheral side surface constitutes a second ridgeline.
- the first ridge has a first straight portion, a first wiper edge, a first corner cutting edge, and a second straight portion.
- the first wiper blade continues to the first straight portion.
- the first corner cutting edge is on the opposite side of the first straight section from the first wiper edge.
- the second straight portion continues to the first corner cutting edge.
- the second ridge has a third straight portion, a second wiper edge, a second corner cutting edge, and a fourth straight portion.
- the second wiper blade continues to the third straight portion.
- the second corner cutting edge is on the opposite side of the third straight section to the second wiper edge.
- the fourth straight portion continues to the second corner cutting edge.
- the first ridgeline is located outside the second ridgeline on the first corner cutting edge when viewed in the direction from the first surface to the second surface.
- the second ridgeline is located outside the first ridgeline on the second corner cutting edge when viewed in the direction from the first surface to the second surface.
- the outer peripheral side surface has a first wiper flank, a first corner flank, a second wiper flank, a second corner flank, a first plane, and a second plane.
- the first wiper flank is continuous with the first wiper edge.
- the first corner flank continues to the first corner cutting edge.
- the second wiper flank continues to the second wiper edge.
- the second corner flank continues to the second corner cutting edge.
- the first plane continues to each of the first corner flank and the second wiper flank.
- the second plane continues to each of the second corner flank and the first wiper flank.
- each of the first surface and the second surface When viewed in the direction from the first surface to the second surface, the shape of each of the first surface and the second surface is located on the bisector of the angle formed by the first imaginary straight line and the second imaginary straight line. It has 2-fold or 3-fold symmetry around the center of rotation.
- Each of the first plane and the second plane extends along a direction perpendicular to the direction from the first plane to the second plane.
- FIG. 1 is a schematic perspective view showing the configuration of the cutting insert according to the first embodiment.
- FIG. 2 is an enlarged schematic perspective view of area II in FIG.
- FIG. 3 is a schematic front view showing the configuration of the cutting insert according to the first embodiment.
- FIG. 4 is a schematic rear view showing the configuration of the cutting insert according to the first embodiment.
- FIG. 5 is a schematic vertical cross-sectional view taken along line VV in FIG.
- FIG. 6 is a schematic vertical cross-sectional view taken along line VI-VI in FIG.
- FIG. 7 is an enlarged schematic front view of area VII in FIG.
- FIG. 8 is an enlarged schematic rear view of area VIII in FIG. 4 .
- FIG. 9 is a schematic perspective view showing the configuration of the cutting insert according to the second embodiment.
- FIG. 10 is a schematic front view showing the configuration of the cutting insert according to the second embodiment.
- FIG. 11 is a schematic rear view showing the configuration of the cutting insert according to the second embodiment.
- 12 is a schematic vertical cross-sectional view taken along line XII-XII in FIG. 10.
- FIG. 13 is an enlarged schematic vertical cross-sectional view of region XIII in FIG. 12 .
- FIG. 14 is a schematic vertical cross-sectional view taken along line XIV-XIV in FIG.
- FIG. 15 is a schematic perspective view showing the configuration of the cutting insert according to the third embodiment.
- FIG. 16 is a schematic front view showing the configuration of the cutting insert according to the third embodiment.
- FIG. 17 is a schematic rear view showing the configuration of the cutting insert according to the third embodiment.
- FIG. 18 is a schematic diagram showing a state in which a tapered surface of a work material is turned using a cutting insert.
- FIG. 19 is a schematic diagram showing a state in which parallel surfaces of a work material are turned using a cutting insert.
- FIG. 20 is an enlarged schematic diagram of region XX in FIG. 21 is an enlarged schematic diagram of region XXI in FIG. 19.
- the peripheral side surface of the cutting insert described in Patent Literature 1 has a shape that protrudes outward.
- a multiaxial press and a mold for the multiaxial press are required, which complicates the manufacturing process.
- the cutting insert 10 includes a first surface 1, a second surface 2, and an outer peripheral side surface 3.
- the second side 2 is opposite the first side 1 .
- the outer peripheral side surface 3 continues to each of the first surface 1 and the second surface 2 .
- a ridgeline between the first surface 1 and the outer peripheral side surface 3 constitutes a first ridgeline 100 .
- a ridgeline between the second surface 2 and the outer peripheral side surface 3 constitutes a second ridgeline 200 .
- the first ridgeline 100 has a first straight portion 11 , a first wiper edge 15 , a first corner cutting edge 16 and a second straight portion 12 .
- the first wiper edge 15 continues to the first linear portion 11 .
- the first corner cutting edge 16 is on the opposite side of the first straight portion 11 with respect to the first wiper edge 15 .
- the second straight portion 12 continues to the first corner cutting edge 16 .
- the second ridgeline 200 has a third straight portion 21 , a second wiper edge 25 , a second corner cutting edge 26 and a fourth straight portion 22 .
- the second wiper edge 25 continues to the third straight portion 21 .
- the second corner cutting edge 26 is on the opposite side of the third straight portion 21 with respect to the second wiper edge 25 .
- the fourth straight portion 22 continues to the second corner cutting edge 26 .
- the first ridgeline 100 is located outside the second ridgeline 200 at the first corner cutting edge 16 when viewed in the direction from the first surface 1 to the second surface 2 .
- the second ridgeline 200 is located outside the first ridgeline 100 at the second corner cutting edge 26 when viewed in the direction from the first surface 1 to the second surface 2 .
- the outer peripheral side surface 3 has a first wiper flank 35 , a first corner flank 36 , a second wiper flank 45 , a second corner flank 46 , a first plane 301 and a second plane 302 . are doing.
- the first wiper flank 35 continues to the first wiper edge 15 .
- the first corner flank 36 continues to the first corner cutting edge 16 .
- the second wiper flank 45 continues to the second wiper edge 25 .
- the second corner flank 46 continues to the second corner cutting edge 26 .
- the first plane 301 continues to each of the first corner flank 36 and the second wiper flank 45 .
- the second plane 302 continues to each of the second corner flank 46 and the first wiper flank 35 .
- the contour formed by overlapping the first ridgeline 100 and the second ridgeline 200 is the first imaginary straight line 131 extending in the direction in which the first straight portion 11 extends.
- the second imaginary straight line 132 extending in the direction in which the second straight portion 12 extends.
- Each of the first plane 301 and the second plane 302 extends along a direction perpendicular to the direction from the first plane 1 to the second plane 2 .
- the angle formed by the first virtual straight line 131 and the second virtual straight line 132 may be 75° or more and 85° or less.
- the shape of each of the first surface 1 and the second surface 2 when viewed in the direction from the first surface 1 to the second surface 2, the shape of each of the first surface 1 and the second surface 2 is the center of rotation 145 may be 3-fold symmetrical around .
- the angle formed by the first virtual straight line 131 and the second virtual straight line 132 may be 75° or more and 85° or less.
- the first wiper edge 15 may have the first wiper edge portion 121 and the second wiper edge portion 122 .
- the first wiper edge portion 121 may be continuous with the first straight portion 11 .
- the second wiper edge portion 122 may be continuous with the first corner cutting edge 16 .
- the first wiper edge portion 121 is inclined in the direction from the first straight portion 11 to the second straight portion 12 with respect to the first straight portion 11.
- the inclination angle of the first wiper edge portion 121 with respect to the first linear portion 11 may be 2° or more and 10° or less.
- the second wiper edge portion 122 When viewed in the direction from the first surface 1 to the second surface 2, the second wiper edge portion 122 is inclined with respect to the first wiper edge portion 121 in the direction from the first wiper edge portion 121 to the second straight portion 12. You may have The inclination angle of the second wiper edge portion 122 with respect to the first wiper edge portion 121 may be 20° or more and 40° or less.
- the first wiper edge 15 may further have the first connecting portion 123 .
- the first connecting portion 123 may continue to each of the first wiper blade portion 121 and the second wiper blade portion 122 .
- Each of the first corner cutting edge 16, the first wiper edge portion 121, the second wiper edge portion 122 and the first connection portion 123 may be arcuate.
- the radius of curvature of the first corner cutting edge 16 may be smaller than the radius of curvature of the second wiper edge portion 122 .
- the radius of curvature of the second wiper edge portion 122 may be smaller than the radius of curvature of the first wiper edge portion 121 .
- the radius of curvature of the first connection portion 123 may be smaller than the radius of curvature of the second wiper edge portion 122 .
- the first wiper edge 15 may have the first wiper edge portion 121 and the second wiper edge portion 122 .
- the first wiper edge portion 121 may be continuous with the first straight portion 11 .
- the second wiper edge portion 122 may be continuous with the first corner cutting edge 16 .
- the first wiper edge portion 121 is inclined in the direction from the first straight portion 11 to the second straight portion 12 with respect to the first straight portion 11.
- the inclination angle of the first wiper edge portion 121 with respect to the first linear portion 11 may be 2° or more and 10° or less.
- the second wiper edge portion 122 When viewed in the direction from the first surface 1 to the second surface 2, the second wiper edge portion 122 is inclined with respect to the first wiper edge portion 121 in the direction from the first wiper edge portion 121 to the second straight portion 12. You may have The inclination angle of the second wiper edge portion 122 with respect to the first wiper edge portion 121 may be 20° or more and 40° or less.
- the first wiper blade 15 may further have a first connecting portion 123 .
- the first connecting portion 123 may continue to each of the first wiper blade portion 121 and the second wiper blade portion 122 .
- Each of the first corner cutting edge 16, the first wiper edge portion 121, the second wiper edge portion 122 and the first connection portion 123 may be arcuate.
- the radius of curvature of the first corner cutting edge 16 may be smaller than the radius of curvature of the second wiper edge portion 122 .
- the radius of curvature of the second wiper edge portion 122 may be smaller than the radius of curvature of the first wiper edge portion 121 .
- the radius of curvature of the first connection portion 123 may be smaller than the radius of curvature of the second wiper edge portion 122 .
- FIG. 1 is a schematic perspective view showing the configuration of the cutting insert according to the first embodiment.
- the cutting insert 10 mainly has a first surface 1 , a second surface 2 , an outer peripheral side surface 3 and an inner peripheral surface 4 .
- the second side 2 is opposite the first side 1 .
- the outer peripheral side surface 3 continues to each of the first surface 1 and the second surface 2 .
- the outer peripheral side surface 3 is positioned between the first surface 1 and the second surface 2 .
- the inner peripheral surface 4 continues to each of the first surface 1 and the second surface 2 .
- the inner peripheral surface 4 is located between the first surface 1 and the second surface 2 .
- the outer peripheral surface 3 is outside the inner peripheral surface 4 .
- the inner peripheral surface 4 forms a through hole 6 .
- the through hole 6 extends through the first surface 1 and the second surface 2 .
- a ridgeline between the first surface 1 and the outer peripheral side surface 3 constitutes a first ridgeline 100 . At least part of the first ridgeline 100 functions as a cutting edge.
- the first edge 100 is annular.
- a ridgeline between the second surface 2 and the outer peripheral side surface 3 constitutes a second ridgeline 200 . At least part of the second ridge line 200 functions as a cutting edge.
- the second edge 200 is annular.
- the first ridge line 100 includes a first straight portion 11, a second straight portion 12, a fifth straight portion 13, a sixth straight portion 14, a first wiper edge 15, a first corner cutting edge 16, and a It mainly has one corner portion 17 .
- the fifth straight portion 13 faces the first straight portion 11 .
- the fifth straight portion 13 is on the opposite side of the first straight portion 11 when viewed from the inner peripheral surface 4 .
- the inner peripheral surface 4 is located between the first straight portion 11 and the fifth straight portion 13 .
- the sixth straight portion 14 faces the second straight portion 12 .
- the sixth straight portion 14 is on the opposite side of the second straight portion 12 when viewed from the inner peripheral surface 4 .
- the inner peripheral surface 4 is located between the second straight portion 12 and the sixth straight portion 14 .
- the first wiper edge 15 continues to the first straight portion 11 .
- the first corner cutting edge 16 is on the opposite side of the first straight portion 11 to the first wiper edge 15 . From another point of view, the first wiper edge 15 is located between the first straight portion 11 and the first corner cutting edge 16 .
- the first corner cutting edge 16 continues to the first wiper edge 15, for example.
- the second straight portion 12 is on the opposite side of the first wiper edge 15 with respect to the first corner cutting edge 16 . From another point of view, the first corner cutting edge 16 is located between the first wiper edge 15 and the second straight portion 12 .
- the second straight portion 12 continues to the first corner cutting edge 16 .
- the first corner portion 17 continues to the first straight portion 11 .
- the first corner portion 17 is on the opposite side of the first wiper edge 15 with respect to the first straight portion 11 . From another point of view, the first straight portion 11 is located between the first wiper edge 15 and the first corner portion 17 .
- the sixth straight portion 14 is on the opposite side of the first straight portion 11 with respect to the first corner portion 17 . From another point of view, the first corner portion 17 is located between the first straight portion 11 and the sixth straight portion 14 . The sixth straight portion 14 continues to the first corner portion 17 .
- the second ridgeline 200 mainly has a third straight portion 21 , a second wiper edge 25 , a second corner cutting edge 26 , a fourth straight portion 22 and a second corner portion 27 .
- the second wiper edge 25 continues to the third straight portion 21 .
- the second corner cutting edge 26 is on the opposite side of the third straight portion 21 with respect to the second wiper edge 25 .
- the second wiper edge 25 is located between the third straight portion 21 and the second corner cutting edge 26 .
- the second corner cutting edge 26 continues to the second wiper edge 25, for example.
- the fourth straight portion 22 is on the opposite side of the second wiper edge 25 with respect to the second corner cutting edge 26 .
- the second corner cutting edge 26 is positioned between the second wiper edge 25 and the fourth straight portion 22 .
- the fourth straight portion 22 continues to the second corner cutting edge 26 .
- the second corner portion 27 continues to the fourth straight portion 22 .
- the second corner portion 27 is on the opposite side of the second corner cutting edge 26 with respect to the fourth straight portion 22 .
- the fourth straight portion 22 is positioned between the second corner cutting edge 26 and the second corner portion 27 .
- the outer peripheral side surface 3 mainly has a first side surface 31 , a second side surface 32 and a corner side surface 37 .
- the first side surface 31 is planar, for example.
- the first side surface 31 continues to each of the first linear portion 11 and the fourth linear portion 22 .
- the second side surface 32 is planar, for example.
- the second side surface 32 continues to each of the second straight portion 12 and the third straight portion 21 .
- Corner side surface 37 continues to each of first corner portion 17 and second corner portion 27 .
- the corner side surface 37 continues to the first side surface 31 in the circumferential direction.
- the corner side surface 37 is curved.
- FIG. 2 is an enlarged perspective schematic diagram of area II in FIG.
- the first wiper blade 15 has, for example, a first wiper blade portion 121 , a second wiper blade portion 122 and a first connection portion 123 .
- the first wiper blade portion 121 continues to the first straight portion 11 .
- the second wiper edge portion 122 continues to the first corner cutting edge 16 .
- the first connection portion 123 continues to each of the first wiper blade portion 121 and the second wiper blade portion 122 .
- the first connecting portion 123 is positioned between the first wiper blade portion 121 and the second wiper blade portion 122 .
- the second wiper blade 25 has, for example, a third wiper blade portion 221, a fourth wiper blade portion 222, and a second connection portion 223.
- the third wiper edge portion 221 continues to the third linear portion 21 .
- the fourth wiper edge portion 222 continues to the second corner cutting edge 26 .
- the second connection portion 223 continues to each of the third wiper blade portion 221 and the fourth wiper blade portion 222 .
- the second connecting portion 223 is positioned between the third wiper blade portion 221 and the fourth wiper blade portion 222 .
- the outer peripheral side surface 3 has a first wiper flank 35 , a first corner flank 36 , a second wiper flank 45 , a second corner flank 46 , a first plane 301 and a second plane 302 . are doing.
- the first wiper flank 35 continues to the first wiper edge 15 .
- the first corner flank 36 continues to the first corner cutting edge 16 .
- the second wiper flank 45 continues to the second wiper edge 25 .
- the second corner flank 46 continues to the second corner cutting edge 26 .
- Each of the first wiper flank 35 , the first corner flank 36 , the second wiper flank 45 and the second corner flank 46 extends along the direction from the first surface 1 toward the second surface 2 .
- the first wiper flank 35 continues to each of the first side surface 31 and the first corner flank 36 .
- the first corner flank 36 is on the opposite side of the first side surface 31 to the first wiper flank 35 .
- the first wiper flank 35 is located between the first side surface 31 and the first corner flank 36 .
- the first corner flank 36 continues to the second side surface 32 .
- the second side surface 32 is opposite the first wiper flank 35 to the first corner flank 36 .
- the first corner flank 36 is located between the first wiper flank 35 and the second side surface 32 .
- the second wiper flank 45 continues to each of the second side surface 32 and the second corner flank 46 .
- the second corner flank 46 is on the opposite side of the second side 32 from the second wiper flank 45 .
- the second wiper flank 45 is located between the second side surface 32 and the second corner flank 46 .
- the second corner flank 46 continues to the first side surface 31 .
- the first side surface 31 is opposite the second wiper flank 45 with respect to the second corner flank 46 .
- the second corner flank 46 is located between the second wiper flank 45 and the first side surface 31 .
- Each of the first wiper flank 35, the first corner flank 36, the second wiper flank 45 and the second corner flank 46 is curved, for example.
- Each of the first wiper flank 35, the first corner flank 36, the second wiper flank 45, and the second corner flank 46 may be, for example, an outwardly convex curved surface.
- the term "outside” means a direction from the inner peripheral surface 4 to the outer peripheral side surface 3. As shown in FIG.
- the first plane 301 continues to each of the first corner flank 36 and the second wiper flank 45 .
- the first flat surface 301 may continue to the first wiper flank 35 .
- the first plane 301 may continue to the second side surface 32 .
- the second plane 302 continues to each of the second corner flank 46 and the first wiper flank 35 .
- the second plane 302 may continue to the second wiper flank 45 .
- the second plane 302 may continue to the first side surface 31 .
- the second plane 302 may be continuous with the first plane 301 .
- the first wiper relief surface 35 has a first wiper relief portion 321 , a second wiper relief portion 322 , and a first connection surface 323 .
- the first wiper relief portion 321 continues to the first wiper blade portion 121 .
- the first wipe-off portion 321 continues to the second plane 302, for example.
- the second wiper relief portion 322 continues to the second wiper blade portion 122 .
- the second wipe-off portion 322 continues to each of the first plane 301 and the second plane 302, for example.
- the first connection surface 323 continues to the first connection portion 123 .
- the first connection surface 323 continues to the second plane 302, for example.
- the first wipe-off portion 321 continues to the first side surface 31 in the circumferential direction.
- the second wiper relief portion 322 continues to the first corner relief surface 36 .
- the first connection surface 323 continues to each of the first wiper-off portion 321 and the second wiper-off portion 322 .
- the first connection surface 323 is positioned between the first wiper-off portion 321 and the second wiper-off portion 322 .
- Each of the first wiper-off portion 321, the second wiper-off portion 322, and the first connection surface 323 is curved, for example.
- Each of the first wiper relief portion 321, the second wiper relief portion 322, and the first connection surface 323 may be curved outwardly convex.
- the second wiper relief surface 45 has a third wiper relief portion 421 , a fourth wiper relief portion 422 and a second connection surface 423 .
- the third wiper relief portion 421 continues to the third wiper blade portion 221 .
- the third wipe-off portion 421 continues to the first plane 301, for example.
- the fourth wiper relief portion 422 continues to the fourth wiper blade portion 222 .
- the fourth wipe-off portion 422 continues to each of the first plane 301 and the second plane 302, for example.
- the second connection surface 423 continues to the second connection portion 223 .
- the second connection surface 423 continues to the first plane 301, for example.
- the third wipe-off portion 421 continues to the second side surface 32 in the circumferential direction.
- the fourth wiper relief portion 422 continues to the second corner relief surface 46 .
- the second connection surface 423 continues to each of the third wiper-off portion 421 and the fourth wiper-off portion 422 .
- the second connection surface 423 is positioned between the third wiper-off portion 421 and the fourth wiper-off portion 422 .
- Each of the third wiper-off portion 421, the fourth wiper-off portion 422, and the second connection surface 423 is curved, for example.
- Each of the third wiper relief portion 421, the fourth wiper relief portion 422, and the second connection surface 423 may be a curved surface convex outward.
- FIG. 3 is a schematic front view showing the configuration of the cutting insert 10 according to the first embodiment.
- the schematic front view shown in FIG. 3 is a schematic front view of the cutting insert 10 viewed from the first surface 1 toward the second surface 2 .
- the first edge line 100 is substantially a parallelogram.
- the fifth straight portion 13 is substantially parallel to the first straight portion 11 .
- the sixth straight portion 14 is substantially parallel to the second straight portion 12 .
- the first straight portion 11 is inclined with respect to the second straight portion 12 .
- the second straight portion 12 is inclined with respect to the fifth straight portion 13 .
- the fifth straight portion 13 is inclined with respect to the sixth straight portion 14 .
- the sixth straight portion 14 is inclined with respect to the first straight portion 11 .
- the first wiper edge 15 When viewed in the direction from the first surface 1 to the second surface 2, the first wiper edge 15 has a curved shape. The first wiper edge 15 has an outwardly convex shape. When viewed in the direction from the first surface 1 to the second surface 2, the first corner cutting edge 16 is curved. The first corner cutting edge 16 has an outwardly convex shape. When viewed in the direction from the first surface 1 to the second surface 2, the first corner portion 17 has a curved shape. The first corner portion 17 has an outwardly convex shape.
- a virtual straight line extending in the direction in which the first straight portion 11 extends is defined as a first virtual straight line 131 .
- a virtual straight line extending in the direction in which the second straight portion 12 extends is referred to as a second virtual straight line 132 .
- the first virtual straight line 131 and the second virtual straight line 132 intersect at a first intersection point 141 .
- a virtual straight line extending in the direction in which the fifth straight portion 13 extends is referred to as a third virtual straight line 133 .
- a virtual straight line extending in the direction in which the sixth straight portion 14 extends is referred to as a fourth virtual straight line 134 .
- the third imaginary straight line 133 and the fourth imaginary straight line 134 intersect at a second intersection point 142 .
- the bisector of the angle formed by the first virtual straight line 131 and the second virtual straight line 132 be the fifth virtual straight line 135 .
- the fifth imaginary straight line 135 passes through the first intersection point 141 and the second intersection point 142 .
- the fifth imaginary straight line 135 is the bisector of the angle formed by the third imaginary straight line 133 and the fourth imaginary straight line 134 .
- the contour formed by overlapping the first edge line 100 and the second edge line 200 is symmetrical with respect to the fifth imaginary straight line 135 .
- the contour formed by overlapping the first edge line 100 and the second edge line 200 is a line obtained by extracting the outer line of the lines formed by overlapping the first edge line 100 and the second edge line 200 .
- the midpoint of the line segment connecting the first intersection point 141 and the second intersection point 142 is defined as the center of rotation 145 .
- the center of rotation 145 is positioned on the fifth imaginary straight line 135 .
- the fifth imaginary straight line 135 passes through the center of rotation 145 .
- the rotation center 145 may be positioned at the center of the inner peripheral surface 4 when viewed in the direction from the first surface 1 to the second surface 2 .
- the shape of the first surface 1 is two-fold symmetrical about the center of rotation 145 . From another point of view, the shape obtained by rotating the outer shape of the first surface 1 by 180° around the center of rotation 145 matches the outer shape of the first surface 1 .
- first wipers 15 may be provided at positions rotated by 180° around the center of rotation 145.
- first corner cutting edges 16 may be provided at positions rotated by 180° around the center of rotation 145.
- first corner portions 17 may be provided at positions rotated by 180° around the center of rotation 145.
- the first edge line 100 is asymmetrical with respect to the fifth imaginary straight line 135 when viewed in the direction from the first surface 1 to the second surface 2 .
- each of the first corner cutting edge 16 and the first wiper edge 15 of the first ridgeline 100 is asymmetrical with respect to the fifth imaginary straight line 135 .
- the second virtual straight line 132 and the third virtual straight line 133 intersect at the third intersection point 143 .
- the first imaginary straight line 131 and the fourth imaginary straight line 134 intersect at a fourth intersection point 144 .
- a sixth imaginary straight line 136 is the bisector of the angle formed by the second imaginary straight line 132 and the third imaginary straight line 133 .
- the sixth imaginary straight line 136 passes through each of the third intersection point 143 , the center of rotation 145 and the fourth intersection point 144 . From another point of view, the fifth imaginary straight line 135 and the sixth imaginary straight line 136 intersect at the center of rotation 145 .
- the first edge line 100 is asymmetrical with respect to the sixth imaginary straight line 136 when viewed in the direction from the first surface 1 to the second surface 2 .
- each of the first corner cutting edge 16 and the first wiper edge 15 of the first ridgeline 100 is asymmetrical with respect to the sixth imaginary straight line 136 .
- the angle formed by the first imaginary straight line 131 and the second imaginary straight line 132 when viewed in the direction from the first surface 1 to the second surface 2 is defined as a first angle ⁇ 11.
- the angle formed by the third virtual straight line 133 and the fourth virtual straight line 134 is defined as a second angle ⁇ 12.
- the first angle ⁇ 11 and the second angle ⁇ 12 are the same.
- the first angle ⁇ 11 is, for example, 80°.
- the first angle ⁇ 11 may be, for example, 75° or more and 85° or less.
- the lower limit of the first angle ⁇ 11 is not particularly limited, it may be, for example, 77° or more, or 79° or more.
- the upper limit of the first angle ⁇ 11 is not particularly limited, it may be, for example, 83° or less or 81° or less.
- the second angle ⁇ 12 is, for example, 80°.
- the second angle ⁇ 12 may be, for example, 75° or more and 85° or less.
- the lower limit of the second angle ⁇ 12 is not particularly limited, it may be, for example, 77° or more, or 79° or more.
- the upper limit of the second angle ⁇ 12 is not particularly limited, it may be, for example, 83° or less or 81° or less.
- the angle formed by the second imaginary straight line 132 and the third imaginary straight line 133 when viewed in the direction from the first surface 1 to the second surface 2 is defined as a third angle ⁇ 13.
- the angle formed by the first virtual straight line 131 and the fourth virtual straight line 134 is defined as a fourth angle ⁇ 14.
- the third angle ⁇ 13 and the fourth angle ⁇ 14 are the same.
- the third angle ⁇ 13 is, for example, 95° or more and 105° or less.
- the lower limit of the third angle ⁇ 13 is not particularly limited, it may be, for example, 97° or more, or 99° or more.
- the upper limit of the third angle ⁇ 13 is not particularly limited, it may be, for example, 103° or less or 101° or less.
- the fourth angle ⁇ 14 is, for example, 95° or more and 105° or less.
- the lower limit of the fourth angle ⁇ 14 is not particularly limited, it may be, for example, 97° or more, or 99° or more.
- the upper limit of the fourth angle ⁇ 14 is not particularly limited, it may be, for example, 103° or less or 101° or less.
- the third angle ⁇ 13 may be larger than the first angle ⁇ 11.
- FIG. 4 is a schematic rear view showing the configuration of the cutting insert 10 according to the first embodiment.
- the schematic back view shown in FIG. 4 is a schematic back view of the cutting insert 10 viewed from the second surface 2 toward the first surface 1 .
- the second edge line 200 is substantially a parallelogram.
- the second ridgeline 200 further has a seventh straight portion 23 and an eighth straight portion 24 .
- the seventh straight portion 23 faces the third straight portion 21 .
- the eighth straight portion 24 faces the fourth straight portion 22 .
- the seventh straight portion 23 is substantially parallel to the third straight portion 21 .
- the eighth straight portion 24 is substantially parallel to the fourth straight portion 22 .
- the third straight portion 21 is inclined with respect to the fourth straight portion 22 .
- the fourth straight portion 22 is inclined with respect to the seventh straight portion 23 .
- the seventh linear portion 23 is inclined with respect to the eighth linear portion 24 .
- the eighth straight portion 24 is inclined with respect to the third straight portion 21 .
- the seventh straight portion 23 continues to the second corner portion 27 .
- the seventh straight portion 23 is on the opposite side of the fourth straight portion 22 with respect to the second corner portion 27 . From another point of view, the second corner portion 27 is positioned between the fourth straight portion 22 and the seventh straight portion 23 .
- the second wiper edge 25 When viewed in the direction from the second surface 2 to the first surface 1, the second wiper edge 25 has a curved shape.
- the second wiper edge 25 has an outwardly convex shape.
- the second corner cutting edge 26 When viewed in the direction from the second surface 2 toward the first surface 1, the second corner cutting edge 26 is curved.
- the second corner cutting edge 26 has an outwardly convex shape.
- the second corner portion 27 has a curved shape.
- the second corner portion 27 has an outwardly convex shape.
- a virtual straight line extending in the direction in which the third straight portion 21 extends is defined as a seventh virtual straight line 231 .
- a virtual straight line extending in the direction in which the fourth straight portion 22 extends is defined as an eighth virtual straight line 232 .
- the seventh imaginary straight line 231 and the eighth imaginary straight line 232 intersect at the fifth intersection point 241 .
- a virtual straight line extending in the direction in which the seventh straight portion 23 extends is referred to as a ninth virtual straight line 233 .
- a virtual straight line extending in the direction in which the eighth straight portion 24 extends is referred to as a tenth virtual straight line 234 .
- the ninth imaginary straight line 233 and the tenth imaginary straight line 234 intersect at a sixth intersection point 242 .
- the eleventh imaginary straight line 235 passes through the fifth intersection point 241 and the sixth intersection point 242 .
- the eleventh imaginary straight line 235 is the bisector of the angle formed by the ninth imaginary straight line 233 and the tenth imaginary straight line 234 .
- the contour formed by overlapping the first ridgeline 100 and the second ridgeline 200 is symmetrical with respect to the eleventh imaginary straight line 235 .
- the center of rotation 145 When viewed in the direction from the second surface 2 to the first surface 1, the center of rotation 145 is located at the midpoint of the line connecting the fifth intersection 241 and the sixth intersection 242.
- the rotation center 145 is positioned on the eleventh imaginary straight line 235 when viewed in the direction from the second surface 2 toward the first surface 1 .
- the shape of the second surface 2 When viewed in the direction from the second surface 2 toward the first surface 1 , the shape of the second surface 2 has two-fold symmetry around the center of rotation 145 .
- the shape of the second surface 2 is two-fold symmetrical about the center of rotation 145 . From another point of view, the shape obtained by rotating the outer shape of the second surface 2 by 180° around the center of rotation 145 matches the outer shape of the second surface 2 .
- two second wipers 25 may be provided at positions rotated by 180° around the center of rotation 145.
- two second corner cutting edges 26 may be provided at positions rotated by 180° around the center of rotation 145 .
- two second corner portions 27 may be provided at positions rotated by 180° around the center of rotation 145 .
- the second edge line 200 is asymmetrical with respect to the eleventh imaginary straight line 235 when viewed in the direction from the second surface 2 toward the first surface 1 .
- each of the second corner cutting edge 26 and the second wiper edge 25 of the second ridge line 200 is asymmetrical with respect to the eleventh imaginary straight line 235 .
- the eighth virtual straight line 232 and the ninth virtual straight line 233 intersect at the seventh intersection point 243 .
- the seventh imaginary straight line 231 and the tenth imaginary straight line 234 intersect at the eighth intersection point 244 .
- the bisector of the angle formed by the eighth imaginary straight line 232 and the ninth imaginary straight line 233 is defined as a twelfth imaginary straight line 236 .
- the twelfth imaginary straight line 236 passes through the seventh intersection point 243 , the rotation center 145 and the eighth intersection point 244 when viewed in the direction from the second surface 2 toward the first surface 1 .
- the eleventh imaginary straight line 235 and the twelfth imaginary straight line 236 intersect at the center of rotation 145 when viewed in the direction from the second surface 2 toward the first surface 1 .
- the second edge line 200 is asymmetrical with respect to the twelfth imaginary straight line 236 when viewed in the direction from the second surface 2 toward the first surface 1 .
- each of the second corner cutting edge 26 and the second wiper edge 25 of the second ridge line 200 is asymmetrical with respect to the twelfth imaginary straight line 236 .
- the angle formed by the seventh imaginary straight line 231 and the eighth imaginary straight line 232 when viewed from the second surface 2 toward the first surface 1 is defined as a fifth angle ⁇ 21.
- the angle formed by the ninth imaginary straight line 233 and the tenth imaginary straight line 234 is defined as a sixth angle ⁇ 22.
- the fifth angle ⁇ 21 and the sixth angle ⁇ 22 are the same.
- the fifth angle ⁇ 21 is, for example, 80°.
- the fifth angle ⁇ 21 may be, for example, 75° or more and 85° or less.
- the lower limit of the fifth angle ⁇ 21 is not particularly limited, it may be, for example, 77° or more, or 79° or more.
- the upper limit of the fifth angle ⁇ 21 is not particularly limited, it may be, for example, 83° or less or 81° or less.
- the sixth angle ⁇ 22 is 80°, for example.
- the sixth angle ⁇ 22 may be, for example, 75° or more and 85° or less.
- the lower limit of the sixth angle ⁇ 22 is not particularly limited, it may be, for example, 77° or more, or may be 79° or more.
- the upper limit of the sixth angle ⁇ 22 is not particularly limited, it may be, for example, 83° or less or 81° or less.
- the angle formed by the eighth imaginary straight line 232 and the ninth imaginary straight line 233 when viewed from the second surface 2 toward the first surface 1 is defined as a seventh angle ⁇ 23.
- the angle formed by the seventh imaginary straight line 231 and the tenth imaginary straight line 234 is defined as an eighth angle ⁇ 24.
- the seventh angle ⁇ 23 and the eighth angle ⁇ 24 are the same.
- the seventh angle ⁇ 23 is, for example, 95° or more and 105° or less.
- the lower limit of the seventh angle ⁇ 23 is not particularly limited, it may be, for example, 97° or more, or 99° or more.
- the upper limit of the seventh angle ⁇ 23 is not particularly limited, but may be, for example, 103° or less or 101° or less.
- the eighth angle ⁇ 24 is, for example, 95° or more and 105° or less.
- the lower limit of the eighth angle ⁇ 24 is not particularly limited, it may be, for example, 97° or more, or 99° or more.
- the upper limit of the eighth angle ⁇ 24 is not particularly limited, it may be, for example, 103° or less or 101° or less.
- the seventh angle ⁇ 23 may be larger than the fifth angle ⁇ 21.
- FIG. 5 is a schematic vertical cross-sectional view along line VV in FIG.
- the cross section shown in FIG. 5 is perpendicular to the first plane 1 and intersects each of the first corner flank 36 , the second wiper flank 45 and the first plane 301 .
- the first surface 1 is arranged parallel to the second surface 2, for example.
- the first corner flank 36 is located outside the second wiper flank 45 .
- a virtual straight line parallel to the direction from the first surface 1 to the second surface 2 is defined as a thirteenth virtual straight line 51 .
- a virtual straight line extending in a direction perpendicular to the 13th virtual straight line 51 in a cross-sectional view is defined as a 14th virtual straight line 52 .
- the angle (the ninth angle ⁇ 19) formed by the thirteenth virtual straight line 51 and the fourteenth virtual straight line 52 is 90°.
- the first plane 301 extends in the direction along the fourteenth imaginary straight line 52 . That is, the first plane 301 extends along the direction perpendicular to the direction from the first surface 1 to the second surface 2 .
- the direction along the direction perpendicular to the direction from the first surface 1 to the second surface 2 may be a direction substantially perpendicular to the direction from the first surface 1 to the second surface 2, It is not limited to a direction that is completely perpendicular to the direction from the first surface 1 to the second surface 2 .
- the case where the first plane 301 extends along the direction perpendicular to the direction from the first surface 1 to the second surface 2 means that the first plane 301 extends in the direction from the first surface 1 to the second surface 2.
- the inclination angle of the first plane 301 with respect to the fourteenth imaginary straight line 52 may be within ⁇ 3°.
- the first plane 301 may be slightly inclined with respect to the fourteenth imaginary straight line 52 due to a processing error or the like that occurs during grinding.
- the inclination angle of the first plane 301 with respect to the fourteenth imaginary straight line 52 is positive.
- FIG. 6 is a schematic vertical cross-sectional view along line VI-VI in FIG.
- the cross-section shown in FIG. 6 is perpendicular to the first plane 1 and intersects each of the second corner flank 46 , the first wiper flank 35 and the second plane 302 .
- the second corner flank 46 is located outside the first wiper flank 35 in a cross-sectional view.
- the second plane 302 extends along the fourteenth imaginary straight line 52 . That is, the second plane 302 extends along the direction perpendicular to the direction from the first surface 1 to the second surface 2 .
- the second plane 302 When the second plane 302 extends along the direction perpendicular to the direction from the first surface 1 to the second surface 2, the second plane 302 extends in the direction from the first surface 1 to the second surface 2. Including the case where the angle is within ⁇ 3° with respect to the direction perpendicular to the In other words, in a cross-sectional view, the inclination angle of the second plane 302 with respect to the fourteenth imaginary straight line 52 may be within ⁇ 3°.
- the second plane 302 may be slightly inclined with respect to the fourteenth imaginary straight line 52 due to a processing error or the like that occurs during grinding or the like.
- FIG. 7 is an enlarged schematic front view of area VII in FIG.
- the first wiper edge portion 121 continues to the first straight portion 11 at the first connection point 151 .
- the first connection portion 123 continues to the first wiper edge portion 121 at the second connection point 152 .
- the second wiper blade portion 122 is connected to the first connection portion 123 at the third connection point 153 .
- the first corner cutting edge 16 joins the second wiper edge portion 122 at a fourth connection point 154 .
- the second straight portion 12 joins the first corner cutting edge 16 at the fifth connection point 155 .
- the second ridgeline 200 When viewed in the direction from the first surface 1 to the second surface 2 , the second ridgeline 200 is located outside the first ridgeline 100 at the second corner cutting edge 26 of the second ridgeline 200 .
- the second ridgeline 200 may be located outside the first ridgeline 100 at the fourth straight portion 22 of the second ridgeline 200 when viewed in the direction from the first surface 1 to the second surface 2 .
- each of the first wiper edge portion 121, the second wiper edge portion 122, the first corner cutting edge 16, and the first connection portion 123 has, for example, an arc shape. is.
- Each of the first wiper edge portion 121, the second wiper edge portion 122, the first corner cutting edge 16, and the first connection portion 123 has, for example, an outwardly convex shape.
- the radius of curvature of the first corner cutting edge 16 is defined as a third radius of curvature R13.
- the curvature radius of the first connection portion 123 is defined as a fourth curvature radius R14.
- the second radius of curvature R12 When viewed in the direction from the first surface 1 to the second surface 2, the second radius of curvature R12 is smaller than the first radius of curvature R11.
- a value obtained by dividing the first radius of curvature R11 by the second radius of curvature R12 is defined as R11/R12.
- R11/R12 is, for example, 1.1 or more and 4 or less.
- the lower limit of R11/R12 is not particularly limited, it may be, for example, 1.3 or more, or 1.5 or more.
- the upper limit of R11/R12 is not particularly limited, it may be, for example, 3.5 or less, or 3 or less.
- R12/R13 When viewed in the direction from the first surface 1 to the second surface 2, the third curvature radius R13 is smaller than the second curvature radius R12.
- a value obtained by dividing the second radius of curvature R12 by the third radius of curvature R13 is defined as R12/R13.
- R12/R13 is, for example, 10 or more and 90 or less.
- the lower limit of R12/R13 is not particularly limited, it may be, for example, 15 or more, or 20 or more.
- the upper limit of R12/R13 is not particularly limited, it may be, for example, 65 or less, or 40 or less.
- R12/R14 is, for example, 10 or more and 90 or less.
- the lower limit of R12/R14 is not particularly limited, it may be, for example, 15 or more, or 20 or more.
- the upper limit of R12/R14 is not particularly limited, it may be, for example, 65 or less, or 40 or less.
- a straight line passing through the first connection point 151 and the second connection point 152 is defined as a fifteenth imaginary straight line 161.
- the fifteenth imaginary straight line 161 is a straight line passing through both ends of the first wiper edge portion 121 .
- the inclination angle of the fifteenth imaginary straight line 161 with respect to the first imaginary straight line 131 is defined as a first inclination angle ⁇ 15.
- the first tilt angle ⁇ 15 is the tilt angle of the fifteenth imaginary straight line 161 with respect to the first straight line portion 11 .
- the first inclination angle ⁇ 15 be the inclination angle of the first wiper edge portion 121 with respect to the first linear portion 11 .
- the first wiper edge portion 121 When viewed in the direction from the first surface 1 to the second surface 2, the first wiper edge portion 121 is inclined with respect to the first straight portion 11 in the direction from the first straight portion 11 to the second straight portion 12. there is In other words, the first wiper edge portion 121 is inclined inwardly with respect to the first straight portion 11 .
- the inside means the direction from the outer peripheral side surface 3 to the inner peripheral surface 4 .
- the first tilt angle ⁇ 15 is, for example, 2° or more and 10° or less. Although the lower limit of the first tilt angle ⁇ 15 is not particularly limited, it may be, for example, 3° or more, or may be 4° or more. Although the upper limit of the first tilt angle ⁇ 15 is not particularly limited, it may be 8° or less. It may be 6° or less.
- a straight line passing through the third connection point 153 and the fourth connection point 154 is defined as a sixteenth imaginary straight line 162 .
- the sixteenth imaginary straight line 162 is a straight line passing through both ends of the second wiper edge portion 122 .
- the inclination angle of the sixteenth imaginary straight line 162 with respect to the fifteenth imaginary straight line 161 is defined as a second inclination angle ⁇ 16.
- the second tilt angle ⁇ 16 is the tilt angle of the second wiper edge portion 122 with respect to the first wiper edge portion 121 .
- the second wiper edge portion 122 When viewed in the direction from the first surface 1 to the second surface 2, the second wiper edge portion 122 is inclined with respect to the first wiper edge portion 121 in the direction from the first wiper edge portion 121 to the second straight portion 12. are doing. In other words, the second wiper edge portion 122 is inclined inwardly with respect to the first wiper edge portion 121 .
- the second tilt angle ⁇ 16 is, for example, 20° or more and 40° or less. Although the lower limit of the second tilt angle ⁇ 16 is not particularly limited, it may be, for example, 22.5° or more, or may be 25° or more. Although the upper limit of the second tilt angle ⁇ 16 is not particularly limited, it may be 37.5° or less. It may be 35° or less.
- FIG. 8 is an enlarged schematic rear view of area VIII in FIG.
- the third wiper edge portion 221 continues to the third straight portion 21 at the sixth connection point 251 .
- the second connection portion 223 continues to the third wiper edge portion 221 at the seventh connection point 252 .
- the fourth wiper blade portion 222 is connected to the second connection portion 223 at the eighth connection point 253 .
- the second corner cutting edge 26 joins the fourth wiper edge portion 222 at a ninth connection point 254 .
- the fourth straight portion 22 joins the second corner cutting edge 26 at a tenth connection point 255 .
- the first ridgeline 100 When viewed in the direction from the second surface 2 toward the first surface 1 , the first ridgeline 100 is located outside the second ridgeline 200 at the first corner cutting edge 16 of the first ridgeline 100 . Similarly, when viewed in the direction from the first surface 1 to the second surface 2 , the first ridgeline 100 is located outside the second ridgeline 200 at the first corner cutting edge 16 . The first ridgeline 100 may be located outside the second ridgeline 200 in the second linear portion 12 when viewed in the direction from the first surface 1 to the second surface 2 .
- each of the third wiper edge portion 221, the fourth wiper edge portion 222, the second corner cutting edge 26, and the second connection portion 223 has, for example, an arc shape. is.
- Each of the third wiper edge portion 221, the fourth wiper edge portion 222, the second corner cutting edge 26, and the second connection portion 223 has, for example, an outwardly convex shape.
- the radius of curvature of the second corner cutting edge 26 is defined as a seventh radius of curvature R23.
- the radius of curvature of the second connection portion 223 is defined as an eighth radius of curvature R24.
- the sixth radius of curvature R22 When viewed from the second surface 2 toward the first surface 1, the sixth radius of curvature R22 is smaller than the fifth radius of curvature R21.
- a value obtained by dividing the fifth radius of curvature R21 by the sixth radius of curvature R22 is defined as R21/R22.
- R21/R22 is, for example, 1.1 or more and 4 or less.
- the lower limit of R21/R22 is not particularly limited, it may be, for example, 1.3 or more, or 1.5 or more.
- the upper limit of R21/R22 is not particularly limited, it may be, for example, 3.5 or less, or 3 or less.
- the seventh radius of curvature R23 is smaller than the sixth radius of curvature R22.
- a value obtained by dividing the sixth radius of curvature R22 by the seventh radius of curvature R23 is defined as R22/R23.
- R22/R23 is, for example, 10 or more and 90 or less.
- the lower limit of R22/R23 is not particularly limited, it may be, for example, 15 or more, or 20 or more.
- the upper limit of R22/R23 is not particularly limited, it may be, for example, 65 or less, or 40 or less.
- the eighth curvature radius R24 is smaller than the sixth curvature radius R22.
- a value obtained by dividing the sixth radius of curvature R22 by the eighth radius of curvature R24 is defined as R22/R24.
- R22/R24 is, for example, 10 or more and 90 or less.
- the lower limit of R22/R24 is not particularly limited, it may be, for example, 15 or more, or 20 or more.
- the upper limit of R22/R24 is not particularly limited, it may be, for example, 65 or less, or 40 or less.
- a straight line passing through the sixth connection point 251 and the seventh connection point 252 is defined as a seventeenth imaginary straight line 261 .
- the seventeenth imaginary straight line 261 is a straight line passing through both ends of the third wiper edge portion 221 .
- the inclination angle of the seventeenth imaginary straight line 261 with respect to the seventh imaginary straight line 231 is defined as a third inclination angle ⁇ 25.
- the third tilt angle ⁇ 25 is the tilt angle of the seventeenth imaginary straight line 261 with respect to the third straight portion 21 .
- the third tilt angle ⁇ 25 is the tilt angle of the third wiper edge portion 221 with respect to the third linear portion 21 .
- the third wiper edge portion 221 When viewed in the direction from the second surface 2 to the first surface 1, the third wiper edge portion 221 is inclined with respect to the third straight portion 21 in the direction from the third straight portion 21 to the fourth straight portion 22. there is In other words, the third wiper edge portion 221 is inclined inwardly with respect to the third straight portion 21 .
- the third tilt angle ⁇ 25 is, for example, 2° or more and 10° or less. Although the lower limit of the third tilt angle ⁇ 25 is not particularly limited, it may be, for example, 3° or more, or may be 4° or more. Although the upper limit of the third tilt angle ⁇ 25 is not particularly limited, it may be 8° or less. It may be 6° or less.
- a straight line passing through the eighth connection point 253 and the ninth connection point 254 is defined as an eighteenth virtual straight line 262 .
- the eighteenth imaginary straight line 262 is a straight line passing through both ends of the fourth wiper edge portion 222 .
- the inclination angle of the eighteenth imaginary straight line 262 with respect to the seventeenth imaginary straight line 261 is defined as a fourth inclination angle ⁇ 26.
- the fourth tilt angle ⁇ 26 is the tilt angle with respect to the fourth wiper edge portion 222 and the third wiper edge portion 221 .
- the fourth wiper edge portion 222 When viewed in the direction from the second surface 2 to the first surface 1, the fourth wiper edge portion 222 is inclined with respect to the third wiper edge portion 221 in the direction from the third wiper edge portion 221 to the fourth straight portion 22. are doing. In other words, the fourth wiper edge portion 222 is inclined inwardly with respect to the third wiper edge portion 221 .
- the fourth tilt angle ⁇ 26 is, for example, 20° or more and 40° or less. Although the lower limit of the fourth tilt angle ⁇ 26 is not particularly limited, it may be, for example, 22.5° or more, or may be 25° or more. Although the upper limit of the fourth tilt angle ⁇ 26 is not particularly limited, it may be 37.5° or less. It may be 35° or less.
- the configuration of the cutting insert according to the second embodiment differs from the configuration of the cutting insert according to the first embodiment mainly in that a first breaker 77 and a second breaker 87 are provided. is the same as the configuration of the cutting insert according to the first embodiment. In the following, differences from the configuration of the cutting insert according to the first embodiment will be mainly described.
- FIG. 9 is a schematic perspective view showing the configuration of the cutting insert according to the second embodiment.
- the first surface 1 has a first rake surface 75 , a first breaker 77 , a first seating surface 76 and a first land surface 78 .
- the first rake face 75 is located between the first ridgeline 100 and the inner peripheral surface 4 .
- the first breaker 77 continues to the first rake face 75, for example.
- the first seating surface 76 is planar, for example.
- the first seating surface 76 continues to the inner peripheral surface 4, for example.
- the first seating surface 76 is positioned between the first breaker 77 and the inner peripheral surface 4 .
- the first land surface 78 is, for example, annular.
- the first land surface 78 continues to each of the first ridge line 100 and the first rake surface 75, for example.
- the first breaker 77 has a first inclined surface 74 , a first protrusion 71 , a second protrusion 72 and a third protrusion 73 .
- the first inclined surface 74 continues to the first seating surface 76, for example.
- the first inclined surface 74 is located between the first rake surface 75 and the first seating surface 76 .
- the first protrusion 71 is positioned, for example, between the first rake face 75 and the first inclined face 74 .
- Each of the second projecting portion 72 and the third projecting portion 73 may continue to the first inclined surface 74, for example.
- the first inclined surface 74 is positioned between the second protrusion 72 and the third protrusion 73 .
- FIG. 10 is a schematic front view showing the configuration of the cutting insert 10 according to the second embodiment.
- the schematic diagram shown in FIG. 10 is a schematic front view of the cutting insert 10 viewed from the first surface 1 toward the second surface 2 .
- each of the first inclined surface 74 and the first projection 71 is, for example, the fifth imaginary straight line 135 of the cutting insert 10 .
- located across from For example, the fifth imaginary straight line 135 is positioned between the second protrusion 72 and the third protrusion 73 .
- the first surface 1 is substantially two-fold symmetrical about the center of rotation 145 .
- FIG. 11 is a schematic rear view showing the configuration of the cutting insert 10 according to the second embodiment.
- the schematic diagram shown in FIG. 11 is a schematic rear view of the cutting insert 10 viewed from the second surface 2 toward the first surface 1 .
- the second surface 2 has a second rake surface 85 , a second breaker 87 , a second seating surface 86 and a second land surface 88 .
- the second rake face 85 is positioned between the second ridge line 200 and the inner peripheral surface 4 .
- the second breaker 87 continues to the second rake face 85, for example.
- the second seating surface 86 is, for example, planar.
- the second seating surface 86 continues to the inner peripheral surface 4, for example.
- the second seating surface 86 is positioned between the second breaker 87 and the inner peripheral surface 4 .
- the second land surface 88 is, for example, annular.
- the second land surface 88 continues to each of the second ridge line 200 and the second rake surface 85, for example.
- the second breaker 87 has a second inclined surface 84 , a fourth protrusion 81 , a fifth protrusion 82 and a sixth protrusion 83 .
- the second inclined surface 84 continues to the second seating surface 86, for example.
- a second inclined surface 84 is located between a second rake surface 85 and a second seating surface 86 .
- the fourth protrusion 81 is positioned, for example, between the second rake face 85 and the second inclined face 84 .
- Each of the fifth projecting portion 82 and the sixth projecting portion 83 may continue to the second inclined surface 84, for example.
- the second inclined surface 84 is positioned between the fifth protrusion 82 and the sixth protrusion 83 .
- each of the second inclined surface 84 and the fourth protrusion 81 is positioned, for example, so as to pass through the eleventh imaginary straight line 235 of the cutting insert 10.
- the eleventh imaginary straight line 235 is positioned between the fifth protrusion 82 and the sixth protrusion 83 .
- the second surface 2 is substantially 2-fold symmetrical about the center of rotation 145 .
- FIG. 12 is a schematic vertical cross-sectional view along line XII-XII in FIG.
- the cross-section shown in FIG. 12 is perpendicular to the first plane 1 and contains the fifth imaginary straight line 135 .
- second seating surface 86 is substantially parallel to first seating surface 76 .
- the first projecting portion 71 has an upwardly convex shape. In this specification, the upper side is the direction from the second surface 2 toward the first surface 1 .
- the fourth projecting portion 81 has a downward convex shape. In this specification, the lower side is the direction from the first surface 1 to the second surface 2 .
- the first ridgeline 100 is located below the first seating surface 76 in the direction from the first surface 1 to the second surface 2 .
- first ridgeline 100 is located between the first seating surface 76 and the second ridgeline 200 in the direction from the first surface 1 to the second surface 2 .
- second ridgeline 200 is located above the second seating surface 86 in the direction from the first surface 1 to the second surface 2 .
- the second ridgeline 200 is located between the second seating surface 86 and the first ridgeline 100 in the direction from the first surface 1 to the second surface 2 .
- FIG. 13 is an enlarged schematic vertical cross-sectional view of region XIII in FIG.
- the first land surface 78 is inclined with respect to the outer peripheral side surface 3 in a cross-sectional view.
- the inclination angle of the first land surface 78 with respect to the outer peripheral side surface 3 is, for example, 90°.
- the first rake face 75 is inclined downward with respect to the first land face 78, for example.
- the first projecting portion 71 continues to each of the first rake face 75 and the first inclined face 74 .
- the first protrusion 71 is positioned below the first land surface 78 in a cross-sectional view. From another point of view, the first protrusion 71 is located between the first land surface 78 and the second land surface 88 in the direction from the first surface 1 to the second surface 2 .
- the first inclined surface 74 is inclined so that the height in the direction from the second surface 2 toward the first surface 1 increases as the distance from the first protrusion 71 increases.
- the first inclined surface 74 has a first inclined portion 74a and a second inclined portion 74b connected to the first inclined portion 74a. In a cross-sectional view, the first inclined portion 74a is positioned below the first land surface 78 .
- first inclined portion 74 a is located between the first land surface 78 and the second land surface 88 in the direction from the first surface 1 to the second surface 2 .
- second inclined portion 74b is located above the first land surface 78.
- the second inclined portion 74b is located between the first land surface 78 and the first seating surface 76 in the direction from the first surface 1 to the second surface 2.
- FIG. 14 is a schematic vertical cross-sectional view along line XIV-XIV in FIG.
- the cross-section shown in FIG. 14 is perpendicular to the first surface 1 and intersects each of the second protrusion 72 and the third protrusion 73 .
- each of the second protrusion 72 and the third protrusion 73 has a convex shape in the direction toward the first seating surface 76 .
- Each of the fifth projecting portion 82 and the sixth projecting portion 83 has a convex shape in the direction toward the second seating surface 86 .
- the most protruding portion of the second protrusion 72 is located between the first seating surface 76 and the first land surface 78, for example.
- the most protruding portion of the third protrusion 73 is located between the first seating surface 76 and the first land surface 78 , for example.
- the most protruding portion of the fifth protrusion 82 is located between the second seating surface 86 and the second land surface 88, for example.
- the most protruding portion of the sixth protrusion 83 is located between the second seating surface 86 and the second land surface 88 , for example.
- the configuration of the cutting insert according to the third embodiment is mainly characterized in that each of the first surface 1 and the second surface 2 is substantially hexagonal when viewed in the direction from the first surface 1 to the second surface 2.
- the configuration of the cutting insert according to the second embodiment is the same as that of the cutting insert according to the second embodiment. In the following, differences from the configuration of the cutting insert according to the second embodiment will be mainly described.
- FIG. 15 is a schematic perspective view showing the configuration of the cutting insert according to the third embodiment.
- the first ridge line 100 is composed of three first portions 110 and three first corner portions 17 .
- Each of the three first portions 110 has a first straight portion 11 , a first wiper edge 15 , a first corner cutting edge 16 and a second straight portion 12 .
- the first ridgeline 100 has three first straight portions 11 , three second straight portions 12 , three first wiper edges 15 and three first corner cutting edges 16 .
- the first straight portions 11 and the second straight portions 12 are alternately positioned in the circumferential direction.
- a boundary between two adjacent first portions 110 forms a first corner portion 17 .
- the first corner portion 17 is positioned between the first linear portion 11 on one of the two adjacent first portions 110 and the second linear portion 12 on the other of the two adjacent first portions 110 .
- the second ridgeline 200 mainly has a second portion 210 and a second corner portion 27 .
- the second portion 210 has a third straight portion 21 , a second wiper edge 25 , a second corner cutting edge 26 and a fourth straight portion 22 .
- the fourth straight portion 22 continues to the second corner portion 27 .
- the first surface 1 may have a first recessed portion 79 .
- the first recessed portion 79 In the direction from the inner peripheral surface 4 to the outer peripheral side surface 3 , the first recessed portion 79 is positioned, for example, between the inner peripheral surface 4 and the first ridge line 100 .
- the first recessed portion 79 may be continuous with the inner peripheral surface 4 .
- the first recessed portion 79 is, for example, separated from the first ridge line 100 .
- the first recessed portion 79 may be continuous with the first seating surface 76 .
- FIG. 16 is a schematic front view showing the configuration of the cutting insert 10 according to the third embodiment.
- the schematic front view shown in FIG. 16 is a schematic front view of the cutting insert 10 viewed from the first surface 1 toward the second surface 2 .
- the first ridge line 100 is substantially hexagonal when viewed in the direction from the first surface 1 to the second surface 2 .
- the bisector of the angle formed by the first virtual straight line 131 and the second virtual straight line 132 is defined as the fifth virtual straight line 135 .
- the angle formed by the first virtual straight line 131 and the second virtual straight line 132 between the two adjacent first portions 110 is bisected by the fifth virtual straight line 135 of the first portions 110 other than the two first portions 110 . may be divided.
- the contour formed by overlapping the first edge line 100 and the second edge line 200 is symmetrical with respect to the fifth imaginary straight line 135 .
- the point where the three fifth imaginary straight lines 135 intersect is the center of rotation 145 .
- the center of rotation 145 is located on the fifth imaginary straight line 135 .
- the fifth imaginary straight line 135 passes through the center of rotation 145 .
- the rotation center 145 may be positioned at the center of the inner peripheral surface 4 when viewed in the direction from the first surface 1 to the second surface 2 .
- the shape of the first surface 1 has three-fold symmetry around the center of rotation 145 .
- the shape obtained by rotating the outer shape of the first surface 1 by 120° around the rotation center 145 when viewed in the direction from the first surface 1 to the second surface 2 is the shape of the first surface 1. match the outline.
- each of the first straight portion 11, the first wiper edge 15, the first corner cutting edge 16, the second straight portion 12 and the first corner portion 17 is three-fold symmetrical about the rotation center 145.
- three first breakers 77 may be provided so as to have three-fold symmetry around the center of rotation 145 .
- three first depressions 79 may be provided so as to have three-fold symmetry around the center of rotation 145 .
- the angle formed by the first imaginary straight line 131 and the second imaginary straight line 132 in the first portion 110 when viewed in the direction from the first surface 1 to the second surface 2 is defined as a first angle ⁇ 11.
- the first angle ⁇ 11 is, for example, 75° or more and 85° or less.
- the lower limit of the first angle ⁇ 11 is not particularly limited, it may be, for example, 77° or more, or 79° or more.
- the upper limit of the first angle ⁇ 11 is not particularly limited, it may be, for example, 83° or less or 81° or less.
- a tenth angle ⁇ 31 is the angle formed by the first imaginary straight line 131 and the second imaginary straight line 132 between two adjacent first portions 110 when viewed in the direction from the first surface 1 to the second surface 2. .
- the tenth angle ⁇ 31 is, for example, 155° or more and 165° or less.
- the lower limit of the tenth angle ⁇ 31 is not particularly limited, it may be, for example, 157° or more, or 159° or more.
- the upper limit of the tenth angle ⁇ 31 is not particularly limited, it may be, for example, 163° or less or 161° or less.
- the tenth angle ⁇ 31 may be larger than the first angle ⁇ 11.
- FIG. 17 is a schematic rear view showing the configuration of the cutting insert 10 according to the third embodiment.
- the schematic back view shown in FIG. 17 is a schematic back view of the cutting insert 10 viewed from the second surface 2 toward the first surface 1 .
- the second ridgeline 200 has a substantially hexagonal shape.
- the second edge line 200 is composed of three second portions 210 and three second corner portions 27 .
- the second ridgeline 200 has three third straight portions 21 , three fourth straight portions 22 , three second wiper edges 25 and three second corner cutting edges 26 .
- the third straight portions 21 and the fourth straight portions 22 are alternately positioned in the circumferential direction.
- a boundary between two adjacent second portions 210 constitutes a second corner portion 27 .
- the second corner portion 27 is located between the third straight portion 21 on one of the two adjacent second portions 210 and the fourth straight portion 22 on the other of the two adjacent second portions 210 .
- the second surface 2 may have a second recessed portion 89 .
- the second recessed portion 89 When viewed in the direction from the second surface 2 toward the first surface 1 , the second recessed portion 89 is positioned between the inner peripheral surface 4 and the second ridgeline 200 , for example.
- the second recessed portion 89 may be continuous with the inner peripheral surface 4 .
- the second recessed portion 89 is, for example, separated from the second ridge line 200 .
- the second recessed portion 89 may be continuous with the second seating surface 86 .
- the bisector of the angle formed by the seventh imaginary straight line 231 and the eighth imaginary straight line 232 is defined as the eleventh imaginary straight line 235.
- the angle formed by the seventh virtual straight line 231 and the eighth virtual straight line 232 between two adjacent second portions 210 is bisected by the eleventh virtual straight line 235 of the second portion 210 other than the two second portions 210 . may be divided.
- the contour formed by overlapping the first ridgeline 100 and the second ridgeline 200 is symmetrical with respect to the eleventh imaginary straight line 235 .
- the center of rotation 145 When viewed in the direction from the second surface 2 to the first surface 1, the center of rotation 145 is located at the intersection of the three eleventh imaginary straight lines 235. The center of rotation 145 is located on the eleventh imaginary straight line 235 when viewed in the direction from the second surface 2 toward the first surface 1 .
- the shape of the second surface 2 When viewed from the second surface 2 toward the first surface 1 , the shape of the second surface 2 has three-fold symmetry around the center of rotation 145 .
- the shape of the second surface 2 is three-fold symmetrical about the center of rotation 145 . From another point of view, the shape obtained by rotating the outer shape of the second surface 2 by 120° around the center of rotation 145 matches the outer shape of the second surface 2 .
- each of the third straight portion 21, the second wiper edge 25, the second corner cutting edge 26, the fourth straight portion 22 and the second corner portion 27 is three-fold symmetrical about the rotation center 145.
- three second breakers 87 may be provided so as to have three-fold symmetry around the center of rotation 145 .
- three second depressions 89 may be provided so as to have three-fold symmetry around the center of rotation 145 .
- the angle formed by the seventh imaginary straight line 231 and the eighth imaginary straight line 232 in the second portion 210 when viewed from the second surface 2 toward the first surface 1 is defined as a fifth angle ⁇ 21.
- the fifth angle ⁇ 21 is, for example, 80°.
- the fifth angle ⁇ 21 may be, for example, 75° or more and 85° or less.
- the lower limit of the fifth angle ⁇ 21 is not particularly limited, it may be, for example, 77° or more, or 79° or more.
- the upper limit of the fifth angle ⁇ 21 is not particularly limited, it may be, for example, 83° or less or 81° or less.
- the angle formed by the seventh imaginary straight line 231 and the eighth imaginary straight line 232 between two adjacent second portions 210 when viewed in the direction from the second surface 2 toward the first surface 1 is defined as an eleventh angle ⁇ 41.
- the eleventh angle ⁇ 41 is, for example, 155° or more and 165° or less.
- the lower limit of the eleventh angle ⁇ 41 is not particularly limited, it may be, for example, 157° or more, or may be 159° or more.
- the upper limit of the eleventh angle ⁇ 41 is not particularly limited, it may be, for example, 163° or less or 161° or less.
- the eleventh angle ⁇ 41 may be larger than the fifth angle ⁇ 21.
- the outer peripheral side surface 3 includes the first flat surface 301 connected to each of the first corner flank 36 and the second wiper flank 45 , the second corner flank 46 and the first wiper flank 45 . and a second plane 302 that continues to the flank 35 . 5 and 6, each of the first plane 301 and the second plane 302 extends along a direction perpendicular to the direction from the first surface 1 to the second surface 2 of the cutting insert 10. ing. Therefore, in the manufacturing process of the cutting insert 10, for example, the first ridgeline 100, the second ridgeline 200 and the outer peripheral side surface 3 can be formed using grinding.
- each of the first wiper flank 35 and the first corner flank 36 is formed by first grinding the outer peripheral side 3 on which the first side 31 and the second side 32 are formed. It is formed. At this time, each of the first edge line 100 and the second plane 302 is formed at the same time. After that, the second wiper flank 45 and the second corner flank 46 are each formed by a second grinding process. At this time, each of the second ridgeline 200 and the first plane 301 is formed at the same time. As described above, the first edge line 100, the second edge line 200 and the outer peripheral side surface 3 are formed. Therefore, the cutting insert 10 can be manufactured without using a multi-axis press, for example. Therefore, a mold for multi-axis press becomes unnecessary. This facilitates manufacturing of the cutting insert 10 .
- FIG. 18 is a schematic diagram showing a state in which the cutting insert 10 is used to turn the tapered surface of the work material.
- a curve C indicated by a dashed line indicates the outer shape of the work material 7 after machining.
- the work material 7 rotates around a rotating shaft 8 .
- a tapered surface 91 of the work material 7 is inclined with respect to the rotating shaft 8 .
- the cutting insert 10 is attached, for example, to a tool body (not shown).
- the cutting insert 10 cuts the work material 7 by contacting the rotating work material 7 at, for example, the first ridge line 100 .
- the cutting insert 10 is fed, for example, in the direction of arrow A1.
- the direction of arrow A1 is along the direction in which tapered surface 91 of workpiece 7 extends.
- the cutting insert 10 uses the first corner cutting edge 16 to advance the work material 7 .
- the second wiper edge portion 122 contacts the tapered surface 91 .
- the tapered surface 91 can be finished at the same time as the work material 7 is cut forward.
- FIG. 19 is a schematic diagram showing a state in which the parallel surface of the work material 7 is turned using the cutting insert 10.
- the cutting insert 10 cuts parallel surfaces 92 of the work material 7 .
- the parallel plane 92 extends along a direction parallel to the rotation axis 8 .
- the cutting insert 10 is fed in the direction of the arrow A2 on the work material 7 .
- An arrow A2 is a direction parallel to the rotation axis 8 .
- the cutting insert 10 uses the first connecting portion 123 to advance the work material 7 .
- the first wiper blade portion 121 contacts the parallel surface 92 .
- the parallel surface 92 can be finished at the same time as the work material 7 is cut forward.
- the first wiper edge portion 121 is inclined with respect to the first linear portion 11 .
- the second wiper blade portion 122 is inclined with respect to the first wiper blade portion 121 . Therefore, as shown in FIGS. 18 and 19 , the cutting insert 10 has a tapered surface 91 of the work material 7 inclined with respect to the rotation axis 8 and a parallel surface of the work material 7 parallel to the rotation axis 8 . 92 , the tapered surface 91 and the parallel surface 92 can be finished at the same time as the work material 7 is cut forward. Therefore, the tapered surface 91 and the parallel surface 92 can be machined with one tool. Therefore, the machining efficiency of a work material having a tapered surface and a parallel surface is improved.
- the feed direction of the cutting insert 10 is not limited to the direction of the arrow A1.
- the cutting insert 10 may be fed in a direction opposite to arrow A1.
- the tapered surface can be finished as in the case where the feeding direction is the direction of the arrow A1.
- FIG. 20 is an enlarged schematic diagram of region XX in FIG.
- the second wiper edge portion 122 is arranged along the tapered surface 91 of the work material 7 .
- the direction of arrow A1 which is the feeding direction, is along the direction in which the tapered surface 91 extends.
- the direction of arrow A1 is the direction along which the second wiper edge portion 122 extends. Therefore, as the second tilt angle ⁇ 16 increases, the direction of the arrow A1 becomes closer to the direction perpendicular to the rotation axis 8 .
- the cutting insert 10 is loaded with a feed component force in the direction opposite to the feed direction of the arrow A1.
- the direction of the feed component force is the direction of arrow B1.
- the second inclination angle ⁇ 16 increases, the direction of the feed component force applied to the cutting insert 10 approaches the direction perpendicular to the rotation shaft 8 .
- the component of the force applied to the cutting insert 10 in the direction perpendicular to the rotation axis 8 increases. This increases the vibration of the cutting insert 10 during machining. That is, if the second tilt angle ⁇ 16 is excessively increased, vibration of the cutting insert 10 increases.
- the second inclination angle ⁇ 16 between the second wiper edge portion 122 and the first wiper edge portion 121 is preferably 40° or less. Therefore, it is possible to prevent the second tilt angle ⁇ 16 from becoming excessively large. As a result, vibration of the cutting insert 10 can be suppressed during machining.
- the second radius of curvature R12 of the second wiper edge portion 122 tapers when the mounting angle of the cutting insert 10 deviates from the target angle. Separated from surface 91 . Therefore, the tapered surface 91 cannot be finished. Therefore, the surface roughness of the tapered surface of the work material 7 is deteriorated.
- the second radius of curvature R12 of the second wiper edge portion 122 is smaller than the first radius of curvature R11 of the first wiper edge portion 121 . Therefore, it is possible to prevent the second radius of curvature R12 from becoming excessively large. Therefore, deterioration of the surface roughness of the tapered surface of the work material 7 can be suppressed.
- FIG. 21 is an enlarged schematic diagram of region XXI in FIG.
- the second wiper edge 122 comes into contact with the workpiece 7 when machining the parallel surface 92 of the workpiece 7 parallel to the rotating shaft 8 . Therefore, the cutting insert 10 receives force in a direction perpendicular to the direction in which the second wiper edge portion 122 extends.
- the direction of force is along arrow B2.
- the smaller the second inclination angle ⁇ 16 between the second wiper edge portion 122 and the first wiper edge portion 121 the closer the direction in which the second wiper edge portion 122 extends is parallel to the parallel plane 92 . Therefore, the direction of the arrow B2 becomes close to the direction perpendicular to the rotating shaft 8 .
- the component of the force applied to the cutting insert 10 in the direction perpendicular to the rotation axis 8 increases.
- the thrust force applied to the cutting insert 10 increases. This increases the vibration of the cutting insert 10 during machining.
- the second tilt angle ⁇ 16 is excessively small, vibration of the cutting insert 10 increases.
- the second inclination angle ⁇ 16 between the second wiper edge portion 122 and the first wiper edge portion 121 may be 20° or more. Therefore, vibration of the cutting insert 10 can be suppressed during machining.
- the third radius of curvature R13 of the first corner cutting edge 16 is smaller than the second radius of curvature R12 of the second wiper edge portion 122.
- a fourth radius of curvature R14 of the first connecting portion 123 is smaller than the second radius of curvature R12. Therefore, the sharpness of each of the first corner cutting edge 16 and the first connecting portion 123 is improved.
- each of the first surface 1 and the second surface 2 has two-fold or three-fold symmetry around the center of rotation 145 . Therefore, each of the first face 1 and the second face 2 can constitute two or three cutting edges. Therefore, when one cutting edge wears out, another cutting edge can be used for cutting. This prolongs the life of the cutting insert 10 .
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Abstract
Description
特許文献1に記載の切削インサートの周側面は、外側に突出する形状を有している。当該切削インサートを製造するためには、多軸プレスと多軸プレス用の金型が必要となり、製造工程が複雑になる。本開示の目的は、製造が容易な切削インサートを提供することである。
本開示によれば、製造が容易な切削インサートを提供することができる。
まず、本開示の実施形態を、列挙して説明する。
次に、本開示の実施形態の詳細を、図面を参照しながら説明する。以下の図面においては、同一又は相当する部分に同一の参照符号を付し、重複する説明は繰り返さない。
まず、本開示の第1実施形態に係る切削インサート10の構成について説明する。
次に、本開示の第2実施形態に係る切削インサートの構成について説明する。第2実施形態に係る切削インサートの構成は、主に、第1ブレーカ77および第2ブレーカ87が設けられている点において、第1実施形態に係る切削インサートの構成と異なっており、その他の点については、第1実施形態に係る切削インサートの構成と同様である。以下、第1実施形態に係る切削インサートの構成と異なる点を中心に説明する。
次に、本開示の第3実施形態に係る切削インサートの構成について説明する。第3実施形態に係る切削インサートの構成は、主に、第1面1から第2面2に向かう方向に見て、第1面1および第2面2の各々が略六角形である点において、第2実施形態に係る切削インサートの構成と異なっており、その他の点については、第2実施形態に係る切削インサートの構成と同様である。以下、第2実施形態に係る切削インサートの構成と異なる点を中心に説明する。
上記実施形態に係る切削インサート10によれば、外周側面3は、第1コーナ逃げ面36および第2さらい逃げ面45の各々に連なる第1平面301と、第2コーナ逃げ面46および第1さらい逃げ面35に連なる第2平面302とを有している。図5および図6に示されるように、第1平面301および第2平面302の各々は、切削インサート10の第1面1から第2面2に向かう方向に対して垂直な方向に沿って延びている。このため、切削インサート10の製造過程において、例えば、研削加工を用いて、第1稜線100、第2稜線200および外周側面3を形成することができる。
Claims (8)
- 第1面と、
前記第1面の反対側にある第2面と、
前記第1面および前記第2面の各々に連なる外周側面とを備え、
前記第1面と前記外周側面との稜線は、第1稜線を構成し、
前記第2面と前記外周側面との稜線は、第2稜線を構成し、
前記第1稜線は、第1直線部と、前記第1直線部に連なる第1さらい刃と、前記第1さらい刃に対して前記第1直線部の反対側にある第1コーナ切刃と、前記第1コーナ切刃に連なる第2直線部とを含み、
前記第2稜線は、第3直線部と、前記第3直線部に連なる第2さらい刃と、前記第2さらい刃に対して前記第3直線部の反対側にある第2コーナ切刃と、前記第2コーナ切刃に連なる第4直線部とを含み、
前記第1面から前記第2面に向かう方向に見て、前記第1稜線は、前記第1コーナ切刃において、前記第2稜線よりも外側に位置しており、
前記第1面から前記第2面に向かう方向に見て、前記第2稜線は、前記第2コーナ切刃において、前記第1稜線よりも外側に位置しており、
前記外周側面は、前記第1さらい刃に連なる第1さらい逃げ面と、前記第1コーナ切刃に連なる第1コーナ逃げ面と、前記第2さらい刃に連なる第2さらい逃げ面と、前記第2コーナ切刃に連なる第2コーナ逃げ面と、前記第1コーナ逃げ面および前記第2さらい逃げ面の各々に連なる第1平面と、前記第2コーナ逃げ面および前記第1さらい逃げ面の各々に連なる第2平面とを含み、
前記第1面から前記第2面に向かう方向に見て、前記第1稜線と前記第2稜線とを重ねた輪郭は、前記第1直線部が延在する方向に延びる第1仮想直線と前記第2直線部が延在する方向に延びる第2仮想直線とがなす角の二等分線に対して線対称であり、
前記第1面から前記第2面に向かう方向に見て、前記第1面および前記第2面の各々の形状は、前記二等分線上に位置している回転中心の周りに2回対称または3回対称であり、
前記第1平面および前記第2平面の各々は、前記第1面から前記第2面に向かう方向に対して垂直な方向に沿って延びている、切削インサート。 - 前記第1面から前記第2面に向かう方向に見て、前記第1面および前記第2面の各々の形状は、前記回転中心の周りに2回対称である、請求項1に記載の切削インサート。
- 前記第1仮想直線と前記第2仮想直線とがなす角度は、75°以上85°以下である、請求項2に記載の切削インサート。
- 前記第1面から前記第2面に向かう方向に見て、前記第1面および前記第2面の各々の形状は、前記回転中心の周りに3回対称である、請求項1に記載の切削インサート。
- 前記第1仮想直線と前記第2仮想直線とがなす角度は、75°以上85°以下である、請求項4に記載の切削インサート。
- 前記第1さらい刃は、前記第1直線部に連なる第1さらい刃部と、前記第1コーナ切刃に連なる第2さらい刃部とを含み、
前記第1面から前記第2面に向かう方向に見て、前記第1さらい刃部は、前記第1直線部に対して前記第1直線部から前記第2直線部に向かう方向に傾斜しており、
前記第1直線部に対する前記第1さらい刃部の傾斜角は、2°以上10°以下であり、
前記第1面から前記第2面に向かう方向に見て、前記第2さらい刃部は、前記第1さらい刃部に対して前記第1さらい刃部から前記第2直線部に向かう方向に傾斜しており、
前記第1さらい刃部に対する前記第2さらい刃部の傾斜角は、20°以上40°以下である、請求項3または請求項5に記載の切削インサート。 - 前記第1さらい刃は、前記第1さらい刃部および前記第2さらい刃部の各々に連なる接続部をさらに含み、
前記第1コーナ切刃、前記第1さらい刃部、前記第2さらい刃部および前記接続部の各々は、円弧状であり、
前記第1コーナ切刃の曲率半径は、前記第2さらい刃部の曲率半径よりも小さく、
前記第2さらい刃部の曲率半径は、前記第1さらい刃部の曲率半径よりも小さく、
前記接続部の曲率半径は、前記第2さらい刃部の曲率半径よりも小さい、請求項6に記載の切削インサート。 - 前記第1さらい刃は、前記第1直線部に連なる第1さらい刃部と、前記第1コーナ切刃に連なる第2さらい刃部とを含み、
前記第1面から前記第2面に向かう方向に見て、前記第1さらい刃部は、前記第1直線部に対して前記第1直線部から前記第2直線部に向かう方向に傾斜しており、
前記第1直線部に対する前記第1さらい刃部の傾斜角は、2°以上10°以下であり、
前記第1面から前記第2面に向かう方向に見て、前記第2さらい刃部は、前記第1さらい刃部に対して前記第1さらい刃部から前記第2直線部に向かう方向に傾斜しており、
前記第1さらい刃部に対する前記第2さらい刃部の傾斜角は、20°以上40°以下であり、
前記第1さらい刃は、前記第1さらい刃部および前記第2さらい刃部の各々に連なる接続部をさらに含み、
前記第1コーナ切刃、前記第1さらい刃部、前記第2さらい刃部および前記接続部の各々は、円弧状であり、
前記第1コーナ切刃の曲率半径は、前記第2さらい刃部の曲率半径よりも小さく、
前記第2さらい刃部の曲率半径は、前記第1さらい刃部の曲率半径よりも小さく、
前記接続部の曲率半径は、前記第2さらい刃部の曲率半径よりも小さい、請求項3に記載の切削インサート。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202180102108.XA CN117916041A (zh) | 2021-10-21 | 2021-10-21 | 切削刀片 |
| JP2022554392A JP7193052B1 (ja) | 2021-10-21 | 2021-10-21 | 切削インサート |
| PCT/JP2021/038939 WO2023067761A1 (ja) | 2021-10-21 | 2021-10-21 | 切削インサート |
| US17/927,900 US12365036B2 (en) | 2021-10-21 | 2021-10-21 | Cutting insert |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2021/038939 WO2023067761A1 (ja) | 2021-10-21 | 2021-10-21 | 切削インサート |
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| WO2023067761A1 true WO2023067761A1 (ja) | 2023-04-27 |
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| PCT/JP2021/038939 Ceased WO2023067761A1 (ja) | 2021-10-21 | 2021-10-21 | 切削インサート |
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|---|---|
| US (1) | US12365036B2 (ja) |
| JP (1) | JP7193052B1 (ja) |
| CN (1) | CN117916041A (ja) |
| WO (1) | WO2023067761A1 (ja) |
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| USD1070938S1 (en) * | 2021-10-21 | 2025-04-15 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
| USD1101006S1 (en) * | 2023-05-31 | 2025-11-04 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
| JP7563667B1 (ja) * | 2023-05-31 | 2024-10-08 | 住友電工ハードメタル株式会社 | 切削インサートおよび加工方法 |
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2021
- 2021-10-21 WO PCT/JP2021/038939 patent/WO2023067761A1/ja not_active Ceased
- 2021-10-21 JP JP2022554392A patent/JP7193052B1/ja active Active
- 2021-10-21 US US17/927,900 patent/US12365036B2/en active Active
- 2021-10-21 CN CN202180102108.XA patent/CN117916041A/zh active Pending
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| WO2004002664A2 (en) * | 2002-06-26 | 2004-01-08 | Seco Tools Ab | A double-sided indexable cutting insert with assymetric cutting corners |
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| JP2020142357A (ja) * | 2019-03-01 | 2020-09-10 | 株式会社タンガロイ | 切削インサート |
Also Published As
| Publication number | Publication date |
|---|---|
| US12365036B2 (en) | 2025-07-22 |
| JPWO2023067761A1 (ja) | 2023-04-27 |
| CN117916041A (zh) | 2024-04-19 |
| JP7193052B1 (ja) | 2022-12-20 |
| US20240227029A1 (en) | 2024-07-11 |
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