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WO2023067059A1 - Process for producing dl-methionine and dlld-methionylmethionine - Google Patents

Process for producing dl-methionine and dlld-methionylmethionine Download PDF

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Publication number
WO2023067059A1
WO2023067059A1 PCT/EP2022/079203 EP2022079203W WO2023067059A1 WO 2023067059 A1 WO2023067059 A1 WO 2023067059A1 EP 2022079203 W EP2022079203 W EP 2022079203W WO 2023067059 A1 WO2023067059 A1 WO 2023067059A1
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Prior art keywords
methionine
dkp
met
mother liquor
methionylmethionine
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French (fr)
Inventor
Thomas HÄUSSNER
Christoph Kobler
Martin Körfer
Sascha Braune
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Evonik Operations GmbH
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Evonik Operations GmbH
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D241/00Heterocyclic compounds containing 1,4-diazine or hydrogenated 1,4-diazine rings
    • C07D241/02Heterocyclic compounds containing 1,4-diazine or hydrogenated 1,4-diazine rings not condensed with other rings
    • C07D241/06Heterocyclic compounds containing 1,4-diazine or hydrogenated 1,4-diazine rings not condensed with other rings having one or two double bonds between ring members or between ring members and non-ring members
    • C07D241/08Heterocyclic compounds containing 1,4-diazine or hydrogenated 1,4-diazine rings not condensed with other rings having one or two double bonds between ring members or between ring members and non-ring members with oxygen atoms directly attached to ring carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C319/00Preparation of thiols, sulfides, hydropolysulfides or polysulfides
    • C07C319/14Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides
    • C07C319/20Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides by reactions not involving the formation of sulfide groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K5/00Peptides containing up to four amino acids in a fully defined sequence; Derivatives thereof
    • C07K5/04Peptides containing up to four amino acids in a fully defined sequence; Derivatives thereof containing only normal peptide links
    • C07K5/06Dipeptides
    • C07K5/06008Dipeptides with the first amino acid being neutral
    • C07K5/06017Dipeptides with the first amino acid being neutral and aliphatic
    • C07K5/0606Dipeptides with the first amino acid being neutral and aliphatic the side chain containing heteroatoms not provided for by C07K5/06086 - C07K5/06139, e.g. Ser, Met, Cys, Thr

Definitions

  • the present invention relates to a process for producing methionylmethionine in conjunction with the production of DL-methionine.
  • WO2010043558 A1 discloses a process for producing methionylmethionine (Met- Met), the homologous dipeptide of DL-methionine, which finds increasing use primarily as a high-value methionine source for the feeding of fish and crustaceans kept in aquacultures. Its two stereocentres (two asymmetric carbon atoms) mean that the product is present in the form of two diastereomers, DLLD-Met-Met and DDLL-Met-Met, i.e. in the form of two configurationally isomeric enantiomer pairs, both of which can be utilized by animals particularly readily.
  • WO2010043558 A1 describes various synthetic possibilities for producing Met-Met. However, what all synthetic options have in common is that Met-Met is synthesized via the homologous cyclic dipeptide of methionine, methionine diketopiperazine (I, Met-DKP or DKP).
  • the object underlying the invention was therefore that of providing a process for producing methionylmethionine that minimizes the amount of sulfur-containing starting substances or by- products that after isolation of the DKP needs to be disposed of and is accordingly lost.
  • the Met- Met obtained in this way should be produced in high yield and purity and should also have handling and safety properties that are at least as good, but ideally better, than those of the existing product.
  • the stated object is achieved by the combination according to the invention of the DKP process/Met-Met process with the methionine process, in which a waste stream of the DKP process/Met-Met process is used as starting product for the methionine process.
  • a suitable process stream from a methionine production facility is used as starting material for the synthesis of DKP.
  • This process stream contains as the principal component methionine hydantoin formed by the reaction of 3-methylmercaptopropionaldehyde (MMP), carbon dioxide and ammonia.
  • MMP 3-methylmercaptopropionaldehyde
  • Adjustment of the pH with an aqueous potassium-based base to a pH of 8 - 9 and heating to temperatures of 170-180°C results in the formation of DKP accompanied by the release of carbon dioxide and ammonia.
  • the extremely low solubility of DKP means that it can be readily separated from the residual secondary components by crystallization, initiated by lowering the temperature.
  • the isolated yield of DKP is in this process step about 30%.
  • BMU bismethionylurea III
  • the present invention thus provides a process that cuts waste volumes of two different processes to a minimum, thereby conserving the environment and resources to a large degree.
  • the invention thus provides a process for producing DL-methionine and methionine diketopiperazine (DKP) as precursor to methionylmethionine, characterized in that a DKP- containing mother liquor is concomitantly hydrolysed in the step of alkaline hydrolysis of methionine hydantoin to the alkali metal salt of methionine of a methionine production process, wherein the DKP-containing mother liquor originates from a process for producing DKP starting from a precursor product comprising methionine hydantoin, said process comprising the process steps formation of DKP, crystallization of DKP, separation of DKP from the associated DKP mother liquor.
  • DKP DL-methionine and methionine diketopiperazine
  • the alkali metal salt of methionine thus obtained can then very easily be neutralized with acid, preferably carbonic acid, sulfuric acid or hydrochloric acid, to methionine and this can then be isolated easily, e.g. by filtration or centrifugation. For further purification, it may then also be subjected to a recrystallization (pure crystallization) that affords a saleable product which meets the purity requirements of a DL-methionine content of at least 99.0% by weight, for the animal feed sector in particular.
  • acid preferably carbonic acid, sulfuric acid or hydrochloric acid
  • the separated DKP preferably undergoes alkaline hydrolysis to the alkali metal salt of Met-Met and this is then neutralized with acid, for example sulfuric acid, to Met-Met.
  • the invention thereby provides a process for the simultaneous production of DL-methionine and methionylmethionine.
  • the invention preferably provides an overall process for the (concomitant) production of methionylmethionine and DL-methionine, characterized in that (cf. sequence of the steps in the flowchart in Figure 1) a. an aqueous solution comprising methionine hydantoin together with alkali metal base is reacted to form methionine diketopiperazine (DKP, I), b. the DKP from a. is brought to crystallization by concentrating or cooling the reaction solution from a., c. the crystallized DKP from b.
  • DKP methionine diketopiperazine
  • the DKP separated off in c. is mixed into water and the mixture brought, by addition of appropriate amounts of alkali (M), to a pH of 10 to 14, preferably 13, measured using a pH electrode at 20°C, and is hydrolysed at a temperature of 90 to 150°C with a residence time of 30 to 180 min to give a corresponding aqueous solution or suspension of the alkali metal salt of methionylmethionine (M-Met-Met), e.
  • M alkali
  • M-Met-Met methionylmethionine
  • the pH of the solution or suspension from d. is lowered, by mixing with appropriate amounts of mineral acid solution, to a pH of 4 to 6, preferably to 4.5 to 5.5, more preferably to 4.8 to 5.2, f.
  • evaporation of water and/or cooling is/are used to produce a suspension consisting of a solids fraction that mainly comprises methionylmethionine, and residual amounts of a methionylmethionine-containing mother liquor, g. the solids fraction from f. is separated from the mother liquor and h. this is washed and/or dried, affording (highly pure) methionylmethionine, and i.
  • the methionylmethionine-containing mother liquor from g. undergoes a cyclization reaction giving rise to an aqueous solution or suspension comprising methionine diketopiperazine, which is then recycled to step b., and j.
  • the DKP mother liquor from c. comprising methionine diketopiperazine, Hyd-Met (II), BMU (III), Met-Met and Met is combined with a methionine hydantoin solution and k.
  • the composition formed in j. is subjected to an alkaline hydrolysis to the alkali metal methioninate, preferably in the corresponding hydrolysis part of a methionine production facility, l. the alkali metal methioninate (M-Met) from k. is neutralized with acid, giving rise to a methionine suspension, m. the methionine from the suspension in I. is isolated, washed and dried.
  • the composition obtained in j. is preferably formed by combining the DKP mother liquor from c. and the methionine hydantoin solution from the methionine process in a weight ratio of from 1 :1 to 1 :1000, preferably from 1 :3 to 1 :100, more preferably from 1 :5 to 1 :20. Stable, continuous operation, and thus the high robustness, of the combination according to the invention of the two subprocesses into the overall process has been demonstrated here, even with long-term operation, and affords the two end products DL-methionine and Met-Met in very good product quality, which is likewise greatly advantageous.
  • the broad scope for variation in the weight ratios of the process solutions to be combined - the DKP mother liquor from c. and the methionine hydantoin solution from the methionine process - means there is also a relatively broad scope for variation in the amounts of DL-methionine and Met-Met that can be concomitantly produced.
  • the surprisingly high flexibility of the overall process of the invention thus makes it possible to vary the amounts of methionine and Met-Met produced according to market demand, which is of high economic value.
  • the aqueous solution comprising methionine hydantoin mentioned in a. can essentially be prepared according to the details for the production of a methionine hydantoin solution provided in EP 780370 A2 in Figure 1.
  • Steps k. to m. correspond to the hydantoin hydrolysis process section described in EP 780370 A2 in Figures 2 + 3, but relating to the methionine hydantoin solution only, and the hydrolysis conditions specified therein can likewise be employed in the overall process illustrated here.
  • Figure 1 shows a scheme for the methionine/methionylmethionine process.
  • the scheme comprises the following steps (List of reference numerals):
  • Forming an aqueous solution comprising methionine hydantoin a. reacting to form DKP starting from the preceding methionine hydantoin solution with the aid of an alkali metal hydroxide (MOH), b. crystallizing of the DKP from a., c. separating the crystallized DKP from b. from the DKP mother liquor, d. hydrolysing the separated DKP from c. with the aid of an alkali metal hydroxide (MOH) to the alkali metal methioninate (M-Met-Met), e. acidifying the hydrolysate from d. by addition of acid, with the release of methionylmethionine and f.
  • MOH alkali metal hydroxide
  • composition from j. comprising methionine hydantoin, Hyd-Met, bismethionylurea, DKP and methionylmethionine to form the alkali metal methioninate in the hydrolysis part of a methionine production facility, l. neutralizing the alkali metal methioninate from k. with acid, giving rise to a methionine suspension, m. isolating, washing and drying of the methionine from I., ml . bagging of the methionine.
  • Figure 2 shows a DKP synthesis reactor/hydrolysis reactor, wherein the reference numerals have the meanings stated in the table below.
  • methionine hydantoin solution for further use in the examples was prepared from MMP, HCN and ammonia according to EP 780370 A2, examples 1-4, page 9, line 54 to page 10, line 4).
  • example 7 an intermediate methionine hydantoin solution is first of all prepared from MMP, HCN and (NH ⁇ CCh and reacted further for 6 h at 160°C to form DKP and this product obtained in the form of a solid precipitate is filtered off from the DKP mother liquor and the two products provided for further examples. Isolated yield of DKP 64%.
  • Example 3 (comparative): Technical Met hydantoin solution was reacted with working solution (pH > 12, see below), which corresponds to the operating mode of a pure methionine process without recycling of the DKP mother liquor (cf. Figure 1 , left part of flowchart).
  • Example 4 Exclusively DKP filtrate was reacted with working solution.
  • the working solution here is a strongly alkaline aqueous solution of mainly KHCO3 and K2CO3 having a pH of > 12, which is obtained in the concentration of the mother liquor from the methionine crude crystallization and is, after replenishing lost proportions of hydroxide equivalents in the form of pure KOH, recycled to the methionine process as hydrolysis agent in accordance with EP 780370 A2 example 7.
  • the mixtures in examples 5 and 6 are particularly suitable as an input stream composition for a methionine/Met-Met via DKP production process according to the invention.
  • the reactor was initially charged with the calculated amount of working solution (cf. Table 1) from a corresponding reservoir vessel via pipe conduit 2 and this was heated to min. 160°C. Steam was then introduced and, on reaching steady state, the Met hydantoin solution or the DKP filtrate or the corresponding mixture of the two was transferred to the reactor from the reservoir and reacted accordingly therein (Tab. 1).
  • Table 1 Overview of the set parameters for examples 4 to 6 with DKP filtrate in a comparison with example 3 without DKP filtrate (corresponding to pure methionine process)
  • the hydrolysis ratio shown in Table 1 was defined beforehand and the respective mass of working solution to be used calculated. Because of the varying concentrations of the solutions used (methionine hydantoin solution and DKP filtrate), the concentrations of the reaction solutions (compositions) for the hydrolysis were likewise of varying strength.
  • Table 2 Chemical compositions of hydrolysed solutions (examples 4-6) in a comparison with methionine process solution (example 3)
  • the combined organic phases were extracted again by shaking with three 400 mL volumes of lukewarm water.
  • HPLC analysis contains 2.4% of hydantoin.
  • the organic phase was diluted with a further 50 mL of ethyl acetate and extracted by shaking with three 400 mL volumes of lukewarm water.
  • the organic phase was then diluted with ethyl acetate to a total volume of about 300 mL and dried over MgSC . After filtering off the MgSC solid, the solution was filtered through a silica gel 60 column (200-500 pm, 15 cm, 4 cm diameter) over a period of about 20 min. This resulted in most of the brownish black colour remaining on the silica gel.
  • the light brown, clear solution was evaporated over the weekend under a stream of nitrogen.
  • Hyd-Met selectively reacts to form the urea derivative BMU (2-(3-(1-carboxy-3- (methylthio)propyl)ureido)-4-(methylthio)butanoic acid). This compound is known and is also known in the methionine process.
  • Example 9 Hydrolysis of Hyd-Met (II) and methionine hydantoin to methionine
  • Hyd-Met Hyd-Met
  • Hyd-acid from methionine hydantoin
  • the rates of hydrolysis of the two reactants Hyd-Met and methionine hydantoin differ markedly (cf. Table 3).
  • the conversion of Hyd-Met is after 60 min already greater than 95%, whereas only about 5% of the methionine hydantoin had reacted by this time.
  • BMU is obtained as the primary reaction product in the hydrolysis of Hyd-Met.
  • This example examined which reaction products are formed when BMU is broken down hydrolytically.
  • dilute aqueous BMU solutions having a concentration of 0.031 mol.L' 1 were hydrolysed at 100°C in aqueous solutions to which were added varying amounts of KOH and the progress of the reaction monitored by HPLC.
  • the results for the course of the reactions with KOH are shown in Table 4. From this it can be seen that, with 2 mol. equiv. of KOH, a decrease in the BMU content occurs alongside a commensurate increase in the content of Hyd-Met and methionine.

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention provides a process for producing DL-methionine and methionine diketopiperazine (DKP), characterized in that a DKP-containing mother liquor which originates from a process for producing DKP starting from a precursor product comprising methionine hydantoin, said process comprising the formation of DKP, crystallization of DKP, and separation of DKP from the associated DKP mother liquor, is concomitantly hydrolysed in the step of alkaline hydrolysis of methionine hydantoin to the alkali metal salt of methionine of a methionine production process. In association therewith, the invention provides a process for producing DL-methionine and methionylmethionine, which is formed when the separated DKP is further hydrolysed to methionylmethionine.

Description

Process for producing DL-methionine and DLLD-methionylmethionine
Field of the invention
The present invention relates to a process for producing methionylmethionine in conjunction with the production of DL-methionine.
Background of the invention
WO2010043558 A1 discloses a process for producing methionylmethionine (Met- Met), the homologous dipeptide of DL-methionine, which finds increasing use primarily as a high-value methionine source for the feeding of fish and crustaceans kept in aquacultures. Its two stereocentres (two asymmetric carbon atoms) mean that the product is present in the form of two diastereomers, DLLD-Met-Met and DDLL-Met-Met, i.e. in the form of two configurationally isomeric enantiomer pairs, both of which can be utilized by animals particularly readily.
WO2010043558 A1 describes various synthetic possibilities for producing Met-Met. However, what all synthetic options have in common is that Met-Met is synthesized via the homologous cyclic dipeptide of methionine, methionine diketopiperazine (I, Met-DKP or DKP).
Figure imgf000002_0001
Unfortunately, the highest DKP yields of 78% and 69% are respectively achieved with the starting materials N-carbamoylmethioninamide and N-carbamoylmethionine, which are not currently available on an industrial scale. When using other starting substances that are available on an industrial scale, for example methionine hydantoin (cf. Scheme 1), the best-case yield that has been reported is 64% (example 7). This means that at least 30% of the sulfur-containing starting substances after isolation of the DKP are present in a chemically modified form that is no longer utilizable and must be disposed of, which is a burden on resources and the environment.
Scheme 1 :
Figure imgf000002_0002
Object
The object underlying the invention was therefore that of providing a process for producing methionylmethionine that minimizes the amount of sulfur-containing starting substances or by- products that after isolation of the DKP needs to be disposed of and is accordingly lost. The Met- Met obtained in this way should be produced in high yield and purity and should also have handling and safety properties that are at least as good, but ideally better, than those of the existing product.
Description of the invention
The stated object is achieved by the combination according to the invention of the DKP process/Met-Met process with the methionine process, in which a waste stream of the DKP process/Met-Met process is used as starting product for the methionine process.
Furthermore, a suitable process stream from a methionine production facility is used as starting material for the synthesis of DKP. This process stream contains as the principal component methionine hydantoin formed by the reaction of 3-methylmercaptopropionaldehyde (MMP), carbon dioxide and ammonia. Adjustment of the pH with an aqueous potassium-based base to a pH of 8 - 9 and heating to temperatures of 170-180°C results in the formation of DKP accompanied by the release of carbon dioxide and ammonia. The extremely low solubility of DKP means that it can be readily separated from the residual secondary components by crystallization, initiated by lowering the temperature. The isolated yield of DKP is in this process step about 30%.
The secondary components remaining in the DKP mother liquor (= DKP-containing mother liquor) after the solid/liquid separation comprise, besides small proportions of residual DKP, mainly three components, these being DL-methionine itself, the homologous dipeptide of methionine Met- Met, and a previously unknown condensation product II of methionine and hydantoin (Hyd-Met):
Figure imgf000003_0001
A further secondary component that was also found in the mother liquor is bismethionylurea III (BMU), which is previously known from the literature:
Figure imgf000003_0002
Both on a laboratory scale and on an industrial scale, it has been found that not only Met-Met, but also DKP, Hyd-Met and BMU can be quantitatively cleaved to methionine and thus surprisingly completely converted into methionine by being fed into the existing methionine process.
It has in addition been shown that other secondary components formed in the DKP process also do not have an adverse effect on the methionine process, so that the whole DKP mother liquor can be directly utilized in the methionine process without any disadvantage. This is rather surprising because plant operators have made the experience that due to the existing amount of several recycling steps within the methionine process slight changes of compositions of any process solution may result in adverse effects on any other process step due to the interdependencies of all process steps. Thus, for example a considerable number of patent applications have been published in the last decades concerning the problem how to control the Met-Met content in the hydrolysate or in the mother liquor of crystallization in order to provide methionine of a good crystalline form, especially to avoid scaly crystals which are extremely fragile, difficult to separate from liquids and have low bulk density, e,g. according to EP1457486 A1 [0002] and the state of the art cited herein. Because the already existing internal recycling steps are even sometimes critical to the performance of the whole process a recycling of an external product stream from a different process was even more expected to result in adverse effects which destroy the overall good performance of a methionine process and/or the quality of the end product.
Through the inventive combination of the DKP process/Met-Met process with the methionine process it is in addition possible to recycle the carbon dioxide and ammonia gases released in the DKP synthesis back to the synthesis of the starting material methionine hydantoin. Thus, through the combination of the DKP process/Met-Met process and the methionine process, the starting substances MMP and hydrocyanic acid are without additional emissions converted almost quantitatively into methionine and Met-DKP, the precursor of Met-Met, which is an additional considerable advantage.
The present invention thus provides a process that cuts waste volumes of two different processes to a minimum, thereby conserving the environment and resources to a large degree.
The invention thus provides a process for producing DL-methionine and methionine diketopiperazine (DKP) as precursor to methionylmethionine, characterized in that a DKP- containing mother liquor is concomitantly hydrolysed in the step of alkaline hydrolysis of methionine hydantoin to the alkali metal salt of methionine of a methionine production process, wherein the DKP-containing mother liquor originates from a process for producing DKP starting from a precursor product comprising methionine hydantoin, said process comprising the process steps formation of DKP, crystallization of DKP, separation of DKP from the associated DKP mother liquor.
The alkali metal salt of methionine thus obtained can then very easily be neutralized with acid, preferably carbonic acid, sulfuric acid or hydrochloric acid, to methionine and this can then be isolated easily, e.g. by filtration or centrifugation. For further purification, it may then also be subjected to a recrystallization (pure crystallization) that affords a saleable product which meets the purity requirements of a DL-methionine content of at least 99.0% by weight, for the animal feed sector in particular.
The separated DKP preferably undergoes alkaline hydrolysis to the alkali metal salt of Met-Met and this is then neutralized with acid, for example sulfuric acid, to Met-Met.
In association therewith, the invention thereby provides a process for the simultaneous production of DL-methionine and methionylmethionine. Lastly, the invention preferably provides an overall process for the (concomitant) production of methionylmethionine and DL-methionine, characterized in that (cf. sequence of the steps in the flowchart in Figure 1) a. an aqueous solution comprising methionine hydantoin together with alkali metal base is reacted to form methionine diketopiperazine (DKP, I), b. the DKP from a. is brought to crystallization by concentrating or cooling the reaction solution from a., c. the crystallized DKP from b. is separated from the DKP mother liquor, d. the DKP separated off in c. is mixed into water and the mixture brought, by addition of appropriate amounts of alkali (M), to a pH of 10 to 14, preferably 13, measured using a pH electrode at 20°C, and is hydrolysed at a temperature of 90 to 150°C with a residence time of 30 to 180 min to give a corresponding aqueous solution or suspension of the alkali metal salt of methionylmethionine (M-Met-Met), e. the pH of the solution or suspension from d., measured using a pH electrode at 20°C, is lowered, by mixing with appropriate amounts of mineral acid solution, to a pH of 4 to 6, preferably to 4.5 to 5.5, more preferably to 4.8 to 5.2, f. evaporation of water and/or cooling is/are used to produce a suspension consisting of a solids fraction that mainly comprises methionylmethionine, and residual amounts of a methionylmethionine-containing mother liquor, g. the solids fraction from f. is separated from the mother liquor and h. this is washed and/or dried, affording (highly pure) methionylmethionine, and i. the methionylmethionine-containing mother liquor from g. undergoes a cyclization reaction giving rise to an aqueous solution or suspension comprising methionine diketopiperazine, which is then recycled to step b., and j. the DKP mother liquor from c. comprising methionine diketopiperazine, Hyd-Met (II), BMU (III), Met-Met and Met is combined with a methionine hydantoin solution and k. the composition formed in j. is subjected to an alkaline hydrolysis to the alkali metal methioninate, preferably in the corresponding hydrolysis part of a methionine production facility, l. the alkali metal methioninate (M-Met) from k. is neutralized with acid, giving rise to a methionine suspension, m. the methionine from the suspension in I. is isolated, washed and dried.
The composition obtained in j. is preferably formed by combining the DKP mother liquor from c. and the methionine hydantoin solution from the methionine process in a weight ratio of from 1 :1 to 1 :1000, preferably from 1 :3 to 1 :100, more preferably from 1 :5 to 1 :20. Stable, continuous operation, and thus the high robustness, of the combination according to the invention of the two subprocesses into the overall process has been demonstrated here, even with long-term operation, and affords the two end products DL-methionine and Met-Met in very good product quality, which is likewise greatly advantageous. Furthermore, the broad scope for variation in the weight ratios of the process solutions to be combined - the DKP mother liquor from c. and the methionine hydantoin solution from the methionine process - means there is also a relatively broad scope for variation in the amounts of DL-methionine and Met-Met that can be concomitantly produced. The surprisingly high flexibility of the overall process of the invention thus makes it possible to vary the amounts of methionine and Met-Met produced according to market demand, which is of high economic value.
The aqueous solution comprising methionine hydantoin mentioned in a. can essentially be prepared according to the details for the production of a methionine hydantoin solution provided in EP 780370 A2 in Figure 1.
Steps k. to m. correspond to the hydantoin hydrolysis process section described in EP 780370 A2 in Figures 2 + 3, but relating to the methionine hydantoin solution only, and the hydrolysis conditions specified therein can likewise be employed in the overall process illustrated here.
Description of the figures:
Figure 1 shows a scheme for the methionine/methionylmethionine process.
The scheme comprises the following steps (List of reference numerals):
Forming an aqueous solution comprising methionine hydantoin a. reacting to form DKP starting from the preceding methionine hydantoin solution with the aid of an alkali metal hydroxide (MOH), b. crystallizing of the DKP from a., c. separating the crystallized DKP from b. from the DKP mother liquor, d. hydrolysing the separated DKP from c. with the aid of an alkali metal hydroxide (MOH) to the alkali metal methioninate (M-Met-Met), e. acidifying the hydrolysate from d. by addition of acid, with the release of methionylmethionine and f. precipitating of the methionylmethionine, g. separating the precipitated Met-Met from f. from the Met-Met mother liquor, h. washing and/or drying the methionylmethionine from g., hi . bagging of the Met-Met, i. reacting the methionylmethionine in the Met-Met mother liquor from g. to give DKP and recycling to step c., j. combining the DKP mother liquor from c. comprising methionine diketopiperazine (I), Hyd- Met (II), BMU (III), Met-Met and Met with a methionine hydantoin solution to form a composition, k. subjecting to alkaline hydrolysis the composition from j. comprising methionine hydantoin, Hyd-Met, bismethionylurea, DKP and methionylmethionine to form the alkali metal methioninate in the hydrolysis part of a methionine production facility, l. neutralizing the alkali metal methioninate from k. with acid, giving rise to a methionine suspension, m. isolating, washing and drying of the methionine from I., ml . bagging of the methionine.
Figure 2 shows a DKP synthesis reactor/hydrolysis reactor, wherein the reference numerals have the meanings stated in the table below.
Figure imgf000007_0001
Examples
Methods used
1. High-performance liquid chromatography (HPLC)
Chromatographic investigations (MMP cyanohydrin, MMP, methionine, methionine amide, methionine hydantoin, methionine hydantoin amide, methionine hydantoin acid, Met-Met) were carried out using an HPLC from Jasco on a suitable RP column with subsequent UV detection at 210 nm. The mobile phase used was acetonitrile-water mixture acidified with phosphoric acid. 10 pl of the respective sample solution was injected at a flow rate of 1 ml/min. The system was calibrated beforehand by injecting suitable calibration solutions of appropriate reference compounds from the methionine/Met-Met process, with evaluation by peak area comparison using the external standard method. The procedure of the standard method is known to those skilled in the art.
Note: The term “equivalent” (equiv.) used occasionally throughout the text means molar equivalent (also mol. equiv.).
Example 1 : Preparation of methionine hydantoin solution according to EP780370 A2
First of all, methionine hydantoin solution for further use in the examples was prepared from MMP, HCN and ammonia according to EP 780370 A2, examples 1-4, page 9, line 54 to page 10, line 4).
Example 2: Preparation of methionine DKP from methionine hydantoin solution according to WO2010/043558 A1
In analogous manner to WO2010/043558 A1 , example 7, an intermediate methionine hydantoin solution is first of all prepared from MMP, HCN and (NH^CCh and reacted further for 6 h at 160°C to form DKP and this product obtained in the form of a solid precipitate is filtered off from the DKP mother liquor and the two products provided for further examples. Isolated yield of DKP 64%.
Examples 3-6: Hydrolysis experiments with and without DKP filtrate (DKP mother liquor)
In the DKP synthesis reactor/hydrolysis reactor shown in Figure 2, DKP filtrates in pure form or in mixtures with Met hydantoin solution underwent hydrolysis under conditions similar to those in the hydrolysis column (HC) of a methionine production facility as described in EP780370 A2, example 6 (HR ~ 2; p = 9 bara, T = 178°C).
The following reactions were carried out:
Example 3 (comparative): Technical Met hydantoin solution was reacted with working solution (pH > 12, see below), which corresponds to the operating mode of a pure methionine process without recycling of the DKP mother liquor (cf. Figure 1 , left part of flowchart).
Example 4: Exclusively DKP filtrate was reacted with working solution.
Example 5: A mixture of w = 95 % Met hydantoin solution and w = 5 % DKP filtrate was reacted (w = parts by weight).
Example 6: A mixture of approx, w = 75% Met hydantoin solution and w = 25% DKP filtrate was reacted. The working solution here is a strongly alkaline aqueous solution of mainly KHCO3 and K2CO3 having a pH of > 12, which is obtained in the concentration of the mother liquor from the methionine crude crystallization and is, after replenishing lost proportions of hydroxide equivalents in the form of pure KOH, recycled to the methionine process as hydrolysis agent in accordance with EP 780370 A2 example 7.
The mixtures in examples 5 and 6 are particularly suitable as an input stream composition for a methionine/Met-Met via DKP production process according to the invention.
Examples 3 to 6 were executed in the DKP synthesis reactor (Figure 2) according to the details in Table 1 in a procedure whereby a hydantoin reservoir connected to the reactor via pipe conduit 1 was initially manually filled with Met hydantoin solution and/or DKP filtrate (= DKP mother liquor in Figure 1). The reactor was initially charged with the calculated amount of working solution (cf. Table 1) from a corresponding reservoir vessel via pipe conduit 2 and this was heated to min. 160°C. Steam was then introduced and, on reaching steady state, the Met hydantoin solution or the DKP filtrate or the corresponding mixture of the two was transferred to the reactor from the reservoir and reacted accordingly therein (Tab. 1).
Table 1 : Overview of the set parameters for examples 4 to 6 with DKP filtrate in a comparison with example 3 without DKP filtrate (corresponding to pure methionine process)
Figure imgf000010_0001
The hydrolysis ratio shown in Table 1 was defined beforehand and the respective mass of working solution to be used calculated. Because of the varying concentrations of the solutions used (methionine hydantoin solution and DKP filtrate), the concentrations of the reaction solutions (compositions) for the hydrolysis were likewise of varying strength.
Table 2: Chemical compositions of hydrolysed solutions (examples 4-6) in a comparison with methionine process solution (example 3)
Figure imgf000011_0001
As shown in Table 2 (lower part), the compositions of the various methionine derivatives show good comparability with one another. In examples 3, 5 and 6, the methionine contents are between w(Met) = 78.2% and 79.4%. These values are comparable with the corresponding process solutions of approx. w(Met) = 78.5% obtained when executing an industrial methionine process according to EP 780370 A2, example 6, which means that full compatibility is advantageously achieved here. Only example 4 deviates therefrom, since this does not employ any Met hydantoin solution, but instead uses for the hydrolysis exclusively the DKP filtrate of different concentration.
The relatively high proportion of Met-Met in all four examples is attributable to the batchwise operating mode, which experience has shown favours dimerization by comparison with continuous hydrolysis, for example in the column as described in EP 780370 A2. However, since the examples were all executed in the same batch apparatus and since similar methionine and dimer contents were always obtained, indirect confirmation is again obtained, particularly by examples 3, 5 and 6, that the combination of the methionine process and DKP process is, by comparison with the pure methionine process, possible without problems and can thus be advantageously employed to recycle DKP filtrates (DKP mother liquors) from the Met-Met process, thereby allowing losses and environmental pollution to be markedly reduced. Example 7: Preparation of Hyd-Met (= 4-(methylthio)-2-(4-(2-(methylthio)ethyl)-2,5- d ioxoimidazolid in-1 -y I (butanoic acid) from DKP containing mother liquor
Figure imgf000012_0001
10 L of a DKP mother liquor (0.70 mol/kg Met equiv., d = 1 .05 kg/L) was adjusted to pH 2 with 30% H2SO4 solution in a beaker, resulting in the separation of about 600 mL of a brown oil, which sank to the bottom. HPLC analysis: approx. 63 area% Hyd-Met. 100 mL of the oil was dissolved in about 300 mL of ethyl acetate and the mixture transferred to a 1000 mL separating funnel and 400 mL of cold water added, resulting in the formation of two separate phases. After shaking and phase separation, the aqueous phase was run off and the organic phase extracted again by shaking with 400 mL of lukewarm water. Another 300 mL of water was then added and the mixture treated with 30% KOH solution until the pH had risen to > 9. After shaking, the phases were separated, with the brownish colour now present in the aqueous phase. The organic phase was separated off and the aqueous phase extracted again by shaking with 50 mL of ethyl acetate. After adding a further 300mL of ethyl acetate, the funnel contents were again adjusted to pH 2 with 20% HCI solution, shaken and the phases separated. The aqueous phase was finally extracted one more time by shaking with 50 mL of ethyl acetate and the organic phases were combined. HPLC analysis: approx. 5.7% of Met hydantoin. The combined organic phases were extracted again by shaking with three 400 mL volumes of lukewarm water. HPLC analysis: contains 2.4% of hydantoin. The organic phase was diluted with a further 50 mL of ethyl acetate and extracted by shaking with three 400 mL volumes of lukewarm water. The organic phase was then diluted with ethyl acetate to a total volume of about 300 mL and dried over MgSC . After filtering off the MgSC solid, the solution was filtered through a silica gel 60 column (200-500 pm, 15 cm, 4 cm diameter) over a period of about 20 min. This resulted in most of the brownish black colour remaining on the silica gel. The light brown, clear solution was evaporated over the weekend under a stream of nitrogen.
Yield: 68.2 g of a brownish oil that gradually underwent partial crystallization after a few days. Hyd-Met content: 62.3%.
Example 8: Hydrolysis of Hyd-Met (II) to methionine
The DKP process gives rise to significant amounts of the dimeric methionine derivative Hyd-Met. The behaviour of this novel compound when introduced into a hydrolysis column (HC) was therefore investigated. To this end, a number of hydrolysis experiments were carried out on a small scale. The hydrolysis conditions were relatively mild (100°C, 0 barg, 0-5 equiv. KOH), so as to be able to monitor the progress of the reaction and to detect in the HPLC any intermediate products that occurred.
It was found that Hyd-Met selectively reacts to form the urea derivative BMU (2-(3-(1-carboxy-3- (methylthio)propyl)ureido)-4-(methylthio)butanoic acid). This compound is known and is also known in the methionine process. Example 9: Hydrolysis of Hyd-Met (II) and methionine hydantoin to methionine
In a further experiment, a mixture consisting of Hyd-Met and hydantoin (Hyd) in a molar ratio of 1 :1 was hydrolysed with HR = 2.15 at temp. = 100 C. This found that the reactants selectively give rise to the formation of only two primary products: BMU (from Hyd-Met) and Hyd-acid (from methionine hydantoin). The rates of hydrolysis of the two reactants Hyd-Met and methionine hydantoin differ markedly (cf. Table 3). Thus, the conversion of Hyd-Met is after 60 min already greater than 95%, whereas only about 5% of the methionine hydantoin had reacted by this time. After just 13 min, the degree of conversion of Hyd-Met was already 54%. This result shows that the compound Hyd-Met that forms as a by-product during the DKP synthesis is hydrolysed within a very short time after introduction into the hydrolysis column of a methionine production facility. The primary hydrolysis product formed here is BMU, which reacts further to methioninate under the conditions prevailing therein. Table 3: Conversion/time course of the hydrolysis
Figure imgf000013_0001
It was found that 2 equiv. of KOH is sufficient to completely cleave Hyd-Met to BMU at 100°C. It should be noted here that 1 equiv. of OH- is needed at the outset in order to neutralize the carboxylic acid group of the Hyd-Met.
Example 10: Preparation of BMU (2-(3-(1-carboxy-3-(methylthio)propyl)ureido)-4- (methylthio)butanoic acid)
Figure imgf000014_0001
An initial charge of 10 g (20.3 mMol; w = 62.3%) of Hyd-Met in 425 g of water was treated with 65.7 mL of 1 M KOH solution. This was then heated to boiling temperature and boiled under reflux for 2 h. The solution was cooled to 20 C and slowly adjusted to pH 3 with cone. HCI. A clear solution was obtained by adding a little activated carbon and then filtering off the carbon. The filtrate was adjusted to pH 2 with cone. HCI and extracted with two 100 ml volumes of MtBE. The organic phase was dried over MgSC and then filtered and concentrated.
Yield: 2.1 g (6.5 mMol, 32% of theor.) of BMU (white solid).
It was found that 2 equiv. of KOH is sufficient to completely cleave Hyd-Met to BMU at 100°C. It should be noted here that 1 equiv. of OH- is needed at the outset in order to neutralize the carboxylic acid group of the Hyd-Met.
Example 11 : Hydrolysis of BMU to Hyd-Met and methionine
In example 8 it was described that BMU is obtained as the primary reaction product in the hydrolysis of Hyd-Met. This example examined which reaction products are formed when BMU is broken down hydrolytically. To this end, dilute aqueous BMU solutions having a concentration of 0.031 mol.L'1 were hydrolysed at 100°C in aqueous solutions to which were added varying amounts of KOH and the progress of the reaction monitored by HPLC. The results for the course of the reactions with KOH are shown in Table 4. From this it can be seen that, with 2 mol. equiv. of KOH, a decrease in the BMU content occurs alongside a commensurate increase in the content of Hyd-Met and methionine.
Table 4: Conversion/time course of the hydrolysis
Figure imgf000014_0002

Claims

Claims:
1 . Process for producing DL-methionine and methionine diketopiperazine (DKP) as precursor to methionylmethionine, characterized in that a DKP-containing mother liquor is concomitantly hydrolysed in the step of alkaline hydrolysis of methionine hydantoin to the alkali metal salt of methionine of a methionine production process, wherein the DKP-containing mother liquor originates from a process for producing DKP starting from a precursor product comprising methionine hydantoin, said process comprising the process steps formation of DKP, crystallization of DKP, separation of DKP from the associated DKP mother liquor.
2. Process according to Claim 1 , characterized in that the DKP-containing mother liquor additionally comprises DL-methionine, methionylmethionine, Hyd-Met (II):
Figure imgf000015_0001
and bismethionylurea (BMU) (III)
Figure imgf000015_0002
3. Process according to Claim 1 or 2, characterized in that the alkali metal salt of methionine obtained is neutralized with acid to methionine.
4. Process according to Claim 3, characterized in that the acid used is carbonic acid, sulfuric acid or hydrochloric acid.
5. Process according to any of Claims 1 to 4, characterized in that the separated DKP undergoes alkaline hydrolysis to the alkali metal salt of Met-Met and that this is then neutralized with acid to Met-Met.
6. Process according to Claim 1 or 2, characterized in that a. an aqueous solution comprising methionine hydantoin together with alkali metal base is reacted to form methionine diketopiperazine (DKP, I), b. the DKP from a. is brought to crystallization by concentrating or cooling the reaction solution from a., c. the crystallized DKP from b. is separated from the DKP mother liquor, d. the DKP separated off in c. is mixed into water and the mixture brought, by addition of appropriate amounts of alkali, to a pH of 10 to 14, measured using a pH electrode at 20°C, and is hydrolysed at a temperature of 90 to 150°C with a residence time of 30 to 180 min to give a corresponding aqueous solution or suspension of the alkali metal salt of methionylmethionine, e. the pH of the solution or suspension from d., measured using a pH electrode at 20°C, is lowered, by mixing with appropriate amounts of mineral acid solution, to a pH of 4 to 6, f. evaporation of water and/or cooling is/are used to produce a suspension consisting of a solids fraction that mainly comprises methionylmethionine, and residual amounts of a methionylmethionine-containing mother liquor, g. the solids fraction from f. is separated from the mother liquor and h. this is washed and/or dried, affording methionylmethionine, and i. the methionylmethionine-containing mother liquor from g. undergoes a cyclization reaction giving rise to an aqueous solution or suspension comprising methionine diketopiperazine, which is then recycled to step b., and j. the DKP mother liquor comprising methionine diketopiperazine, Hyd-Met (II), BMU (III), optionally Met-Met and Met from c. is combined with a methionine hydantoin solution and k. the composition formed in j. is subjected to an alkaline hydrolysis to the alkali metal methioninate in the corresponding hydrolysis part of a methionine production facility, l. the alkali metal methioninate from k. is neutralized with acid, giving rise to a methionine suspension, m. the methionine from the suspension in I. is isolated, washed and dried. Process according to Claim 6, characterized in that the pH in step d. is brought to 13. Process according to Claim 7, characterized in that the pH in step e. is lowered to 4.5 to 5.5. Process according to Claim 7, characterized in that the pH in step e. is lowered to 4.8 to 5.2. Process according to any of Claims 6 to 8, characterized in that the composition obtained in j. is formed by combining the DKP mother liquor from c. and the methionine hydantoin solution from the methionine process in a weight ratio of from 1 :1 to 1 :1000, preferably from 1 :3 to 1 :100, more preferably from 1 :5 to 1 :20.
PCT/EP2022/079203 2021-10-20 2022-10-20 Process for producing dl-methionine and dlld-methionylmethionine Ceased WO2023067059A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0780370A2 (en) 1995-12-18 1997-06-25 Degussa Aktiengesellschaft Process for the preparation of D,L-methionine or salts thereof
EP1457486A1 (en) 2001-11-29 2004-09-15 Nippon Soda Co., Ltd. Process for production of methionine
WO2010043558A1 (en) 2008-10-17 2010-04-22 Evonik Degussa Gmbh Production and use of methionyl-methionine as a feed additive for fish and crustaceans

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0780370A2 (en) 1995-12-18 1997-06-25 Degussa Aktiengesellschaft Process for the preparation of D,L-methionine or salts thereof
EP1457486A1 (en) 2001-11-29 2004-09-15 Nippon Soda Co., Ltd. Process for production of methionine
WO2010043558A1 (en) 2008-10-17 2010-04-22 Evonik Degussa Gmbh Production and use of methionyl-methionine as a feed additive for fish and crustaceans

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