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WO2023065450A1 - Full-automatic pin dismounting method and apparatus thereof - Google Patents

Full-automatic pin dismounting method and apparatus thereof Download PDF

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Publication number
WO2023065450A1
WO2023065450A1 PCT/CN2021/131738 CN2021131738W WO2023065450A1 WO 2023065450 A1 WO2023065450 A1 WO 2023065450A1 CN 2021131738 W CN2021131738 W CN 2021131738W WO 2023065450 A1 WO2023065450 A1 WO 2023065450A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveying line
board
pin
aluminum sheet
copper block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2021/131738
Other languages
French (fr)
Chinese (zh)
Inventor
何茂水
杨健
张凯鑫
许展荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Chengtai Automation Technology Co Ltd
Original Assignee
Huizhou Chengtai Automation Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huizhou Chengtai Automation Technology Co Ltd filed Critical Huizhou Chengtai Automation Technology Co Ltd
Publication of WO2023065450A1 publication Critical patent/WO2023065450A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/78Recycling of wood or furniture waste

Definitions

  • the invention belongs to the technical field of PIN removal equipment, and in particular relates to a fully automatic PIN removal method and a device thereof.
  • each process requires corresponding equipment to perform the dismantling operation, and the equipment corresponding to the dismantling function is scattered and the structure is not compact, resulting in the need for manpower in the dismantling process.
  • Transshipment is labor-intensive, complicated and cumbersome to operate, the splitting operation is incoherent, the operation efficiency is low, and the degree of automation is low.
  • the embodiment of the present application provides a fully automatic PIN dismantling machine, and through the setting of the dismantling PIN machine, it solves the problem of complex operation and low efficiency caused by the scattered settings of the dismantling PIN machine and dismantling equipment, and realizes the compact placement of various functional devices of the whole process of dismantling the PIN ,
  • the structural distribution is reasonable, which greatly reduces manual transfer, improves the continuity of the dismantling operation, is simple and fast to operate, and facilitates the unified collection of the dismantled components, effectively improving the operating efficiency and increasing the degree of automation.
  • a fully automatic PIN removal method includes the following steps:
  • S2 measures the length and width of the board, moves the relevant splint to clamp the board to be removed by the motor, and calculates the length and width of the board through the memory mode in the motor according to the amount of movement;
  • S3 detects the placement status of the board to be removed, and uses the detector to detect whether the aluminum sheet to be removed is facing up; if the aluminum sheet is facing down, turn the board to be removed 180 degrees so that the aluminum sheet is facing up; if the aluminum sheet is facing up, The panel to be disassembled does not turn over;
  • S4 Tapping Cut glue on both sides of the board to be removed at the same time. After cutting both sides, rotate the board to be removed by 90 degrees, and then tap the other two sides to complete the four-side tapping operation of the board to be removed;
  • the dismantling of the PIN is carried out through the above process, which effectively improves the continuity of the dismantling operation, is simple and quick to operate, improves the operation efficiency, and improves the degree of automation of the mailbox, and by setting the rubber tapping operation before the copper block PIN operation, it is ensured that the product is dismantling the PIN The process will not be fragmented, ensuring the accuracy of PIN printing and improving the quality of PIN printing.
  • a fully automatic PIN removal machine including:
  • a plate measuring part, the plate measuring part is arranged on one side of the feeding part;
  • the overturning part is arranged on the side of the measuring board part away from the feeding part;
  • a rubber tapping part, the rubber tapping part is arranged on the side of the turning part away from the measuring plate part;
  • An aluminum sheet blanking part, the aluminum sheet blanking part is located on the side of the tapping part away from the turning part;
  • the wood backing plate blanking part, the wooden backing plate blanking part is arranged on the side of the aluminum sheet blanking part away from the rubber tapping part;
  • the wood backing plate blanking part includes a first conveying line, connected to the A second conveying line on one side of the first conveying line and inclined downward;
  • the lower PIN part, the lower PIN part is arranged on the side of the first conveying line away from the aluminum sheet blanking part, and is arranged above the second conveying line;
  • a copper block blanking part, the copper block blanking part is arranged on the side of the lower PIN part away from the wooden backing plate blanking part.
  • the continuity between each component is realized through the conveying line or sucker in each part.
  • the operation of the conveying line is driven by the existing motor to realize the operation, and the sucker adopts the vacuum sucker.
  • the sequential operation between the parts is carried out through the existing control program. control.
  • the feeding part is used to place the board to be removed on the testing board part.
  • the board measuring part is used to measure the length and width of the board. It uses the motor to move the plate used to clamp the board, and then uses the memory mode in the motor to measure the length and width of the board according to the movement of the motor-driven plate.
  • the overturning part is used to ensure that the board is in the state where the aluminum sheet is facing up after entering the next process.
  • the conveying line of the overturning part is upper and lower layers, and the board is located between the two layers of conveying lines to realize the flipping; the action is realized through the existing PLC control program.
  • the rubber tapping part is used to tap the four sides of the board to complete the separation of the aluminum sheet and the wooden backing board.
  • the aluminum sheet blanking part is used to place the aluminum sheet on the upper surface in the aluminum sheet storage place through the suction cup.
  • the wooden backing board unloading part is used to transfer the wooden backing board of the bottom layer to the wooden backing board storage place through the conveyor belt.
  • the lower PIN part is used to suck the multi-layer copper block between the aluminum sheet and the wooden backing board from the wooden backing board blanking part to the lower PIN part through the suction cup, and then the PIN used to fix the multi-layer copper block is passed through the lower PIN part.
  • the PIN part is punched PIN, thereby removing the PIN used to fix the multi-layer copper block.
  • the copper block unloading part is used to pick up the multi-layer copper block to the copper block storage place through the manipulator.
  • the board to be removed from the PIN is placed at the lower end of the feeding part, and the board is placed on the board measuring part through the feeding part.
  • the overturning part, through the overturning part ensures that the aluminum sheet of the board is facing upwards.
  • the board is transferred from the overturning part to the tapping part through the conveyor line, and the four sides of the board are laser tapped through the tapping part, so that The aluminum sheet on the upper surface is separated from the wooden spacer on the lower bottom surface.
  • the glue tapping is completed, the plate that has been tapped is sent to the aluminum sheet blanking part through the conveyor belt, and the plate is removed by the suction cup in the aluminum sheet blanking part.
  • the overall PIN removal machine has a compact structure design, coherent and simple operation, and reduces manpower time. Effectively improve the operating efficiency, facilitate the unified collection of the separated components, and have a high degree of automation.
  • the feeding part includes a gantry frame and a first suction cup that is movably connected with the gantry frame.
  • the first suction cup moves down to hold the plate, and then drives the plate to move up to a certain height, along the gantry frame.
  • the rubber tapping part includes a conveyor belt, a jacking rotary machine arranged between the conveyor belts, a laser tapping device symmetrical to the lifting rotary machine, and the laser tapping device includes a fixed seat, a movable
  • the laser tapping head connected to the fixed seat, the laser generator fixedly connected to the fixed seat, and the laser reflector connected between the laser generator and the laser tapping head transmit the plate from the turning part to the
  • the conveyor belt stops, the laser generator starts, the laser is transmitted from the laser generator to the laser tapping head through the laser reflector, and the laser tapping heads on both sides move in translation, and the two sides of the board are tapped.
  • the laser generator stops; after the jacking rotary machine drives the board up to a certain height, it rotates 90 degrees, and the other two sides of the board that are not tapped face the laser tapping head respectively. After the rotation, the jacking and rotating The motor drives the plate down to the surface that touches the conveyor belt, then the laser generator is activated, and the other two sides of the plate are tapped through the laser tapping head, so as to realize the separation of the aluminum sheet and the wooden gasket in the plate. Among them, the action The sequential setting is realized through the existing program control, through which the structural distribution is reasonable and compact, and the rubber tapping efficiency is effectively improved.
  • the aluminum sheet blanking part includes a third conveying line, a slide rail arranged above the third conveying line, and a second suction cup movably connected to the slide rail, when the plate that has been tapped is transferred to At a certain position on the third conveying line, the third conveying line stops, the second sucker moves to the top of the plate through the slide rail, the second sucker moves down and holds the aluminum sheet, and the second sucker drives the aluminum sheet up to a certain height Finally, slide to one side, the second suction cup moves to the top of the aluminum sheet storage place, the second suction cup releases the aluminum sheet, after the second suction cup stops working, the third conveying line starts, and the board is sent to the wooden backing plate blanking part, Through this setting, the efficiency of aluminum sheet storage is effectively improved.
  • the third conveying line includes rolling elements arranged in an array, and a first limit plate arranged above the rolling elements; the rolling elements include rollers, and wheels symmetrically arranged on both sides of the rollers, By setting the first limit plate, the directional transmission of the board is effectively guaranteed, and the transmission accuracy is improved.
  • the distance between the wheels on both sides is 60-100mm.
  • the angle formed between the extension line of the first conveying line and the second conveying line is 20-30 degrees, through this setting, the wooden backing board is conveyed from the first conveying line and the second conveying line to the wood
  • the backing plate storage place has a reasonable structure distribution, is simple and compact, and effectively improves the space utilization rate.
  • the lower PIN part includes a fourth conveying line, a sliding rail frame arranged at the upper end between the first conveying line and the fourth conveying line, and a third suction cup movably connected with the sliding rail frame , the fifth conveying line arranged on one side of the fourth conveying line, the sixth conveying line arranged on one side of the fifth conveying line, the sixth conveying line arranged on the sixth conveying line close to the fifth conveying line PIN punching machine; the structure of the fifth conveying line is the same as that of the third conveying line.
  • the third sucker is driven to the upper end of the first conveying line through the sliding rail frame, the third sucker descends to the copper block and sucks it, then rises up to a certain position and then translates to the fourth conveying line
  • the third suction cup places the copper block on the surface of the fourth conveying line, the fourth conveying line, the fifth conveying line, and the sixth conveying line start, and after the copper block is sent to a certain position of the PIN machine, the sixth conveying line stops,
  • the punching PIN machine punches out the pins on one side of the copper block. After punching the pins, the sixth conveying line starts to continue to transport the copper block forward.
  • the sixth conveying line stops and punches
  • the PIN machine flushes out the pins on the other side of the copper block, so that the pins on both sides of the copper block are flushed away, and the sixth conveying line starts to transport the copper block to the copper block unloading part.
  • the copper block blanking part includes a seventh conveying line arranged on one side of the lower PIN part, a manipulator arranged on one side of the seventh conveying line, symmetrically arranged on the seventh conveying line
  • the second limiting plate, the moving block located at the end of the seventh conveying line, the copper block is transferred from the sixth conveying line to the seventh conveying line, and the copper block is positioned at the second limiting plate through the second limiting plate
  • the moving block is moved, and the copper block is pushed to the position where the manipulator grips, so that the manipulator picks up the copper block and places it in the copper block storage place, thereby completing the storage of the copper block.
  • the operation is effectively guaranteed Coherence, the overall structure distribution is reasonable, and the efficiency of copper block cutting is improved.
  • Fig. 1 is method flowchart of the present invention
  • Fig. 2 is a structural representation of the present invention
  • Fig. 3 is an enlarged schematic diagram of part A in Fig. 1;
  • Figure 4 is an enlarged schematic view of part B in Figure 1;
  • Figure 5 is an enlarged schematic view of part C in Figure 1;
  • Fig. 6 is an enlarged schematic diagram of part D in Fig. 1;
  • FIG. 7 is an enlarged schematic diagram of part E in FIG. 4 .
  • a fully automatic PIN removal method provided by an embodiment of the present invention includes the following steps:
  • S2 measures the length and width of the board, moves the relevant splint to clamp the board to be removed by the motor, and calculates the length and width of the board through the memory mode in the motor according to the amount of movement;
  • S3 detects the placement status of the board to be removed, and uses the detector to detect whether the aluminum sheet to be removed is facing up; if the aluminum sheet is facing down, turn the board to be removed 180 degrees so that the aluminum sheet is facing up; if the aluminum sheet is facing up, The panel to be disassembled does not turn over;
  • S4 Tapping Cut glue on both sides of the board to be removed at the same time. After cutting both sides, rotate the board to be removed by 90 degrees, and then tap the other two sides to complete the four-side tapping operation of the board to be removed;
  • the dismantling of the PIN is carried out through the above process, which effectively improves the continuity of the dismantling operation, is simple and quick to operate, improves the operation efficiency, and improves the degree of automation of the mailbox, and by setting the rubber tapping operation before the copper block PIN operation, it is ensured that the product is dismantling the PIN The process will not be fragmented, ensuring the accuracy of PIN printing and improving the quality of PIN printing.
  • a fully automatic PIN removal machine including:
  • said measuring plate part 2 is arranged on the side of said feeding part 1;
  • An overturning part 3, the overturning part 3 is arranged on the side of the measuring board part 2 away from the feeding part;
  • a rubber tapping part 4, the rubber tapping part 4 is arranged on the side of the turning part 3 away from the measuring plate part;
  • Aluminum sheet blanking part 5 the aluminum sheet blanking part 5 is arranged on the side of the tapping part 4 away from the turning part;
  • the wood backing board blanking part 6, the wood backing board cutting part 6 is arranged on the side of the aluminum sheet blanking part 5 away from the rubber tapping part; the wood backing board cutting part 6 includes a first conveying line 61.
  • a second conveying line 62 connected to one side of the first conveying line and inclined downward;
  • the lower PIN part 7, the lower PIN part 7 is arranged on the side of the first conveying line 61 away from the aluminum sheet blanking part, and is arranged above the second conveying line 62;
  • a copper block blanking part 8 the copper block blanking part 8 is arranged on the side of the lower PIN part 7 away from the wood backing plate blanking part.
  • the continuity between each component is realized through the conveying line or sucker in each part.
  • the operation of the conveying line is driven by the existing motor to realize the operation, and the sucker adopts the vacuum sucker.
  • the sequential operation between the parts is carried out through the existing control program. control.
  • the feeding part 1 is used for placing the board to be removed on the board testing part 2 .
  • the board measuring part 2 is used to measure the length and width of the board. It uses the motor to move the plate used to clamp the board, and then uses the memory mode in the motor to measure the length and width of the board according to the movement of the motor-driven plate.
  • the overturning part 3 is used to ensure that the board is in the state where the aluminum sheet is facing up after entering the next process.
  • the rubber tapping part 4 is used for tapping the four sides of the board, thereby completing the separation of the aluminum sheet and the wooden backing board.
  • the aluminum sheet blanking part 5 is used to place the aluminum sheet on the upper surface through the suction cup to place the aluminum sheet at the storage place of the aluminum sheet.
  • the wooden backing board unloading part 6 is used to transfer the wooden backing board to the wooden backing board storage place by the conveyor belt.
  • the lower PIN part 7 is used to suck the multilayer copper block between the aluminum sheet and the wooden backing plate from the wooden backing plate blanking part 6 to the lower PIN part 7 through the suction cup, and then the multilayer copper block for fixing the multilayer copper block
  • the PIN is punched through the lower PIN part 7, thereby removing the PIN used to fix the multilayer copper block.
  • the copper block blanking part 8 is used to clamp the multi-layer copper block to the copper block storage place by the manipulator.
  • the board to be removed from the PIN is placed on the lower end of the feeding part 1, and the board is placed on the board measuring part 2 through the feeding part 1.
  • the part 2 is transferred to the overturning part 3, and the aluminum sheet of the board is ensured to face up through the overturning part 3.
  • the board is transferred from the overturning part 3 to the tapping part 4 through the conveying line, and the board is passed through the tapping part 4.
  • Laser tapping is carried out on the four sides of the machine, so that the aluminum sheet on the upper surface is separated from the wooden spacer on the lower bottom.
  • the suction cup in the sheet blanking part 5 sucks the aluminum sheet on the upper surface of the board, so that the board is sent to the storage place for the aluminum sheet on one side, and then the board with the unloaded aluminum sheet is sent to the wooden backing board for unloading through the conveyor line.
  • the multi-layer copper block is transported to the conveying line in the lower PIN part 7 through the suction cup of the lower PIN part 7, and then sent to the corresponding position for punching PIN operation.
  • the layered copper block is conveyed to the copper block blanking part 8 along the conveying line.
  • the manipulator in the copper block blanking part will clamp the multilayer copper block to the corresponding position.
  • the feeding part 1 includes a gantry frame 11 and a first suction cup 12 movably connected with the gantry frame 11.
  • the first suction cup 12 moves down to hold the board, and then drives the board to move up to a certain height. , move along the gantry 11 to the upper end of the test plate part 2, and the first suction cup 12 moves down to place the plate on the upper end of the test plate part 2.
  • the rubber tapping part 4 includes a conveyor belt 41, a jacking rotary machine 42 arranged between the conveyor belts, a laser tapping device 43 arranged symmetrically to the lifting rotary machine, and the laser tapping device 43 includes There is a fixed seat 431, a laser tapping head 432 movably connected to the fixed seat 431, a laser generator 433 fixedly connected to the fixed seat 431, and connected between the laser generator 433 and the laser tapping head 432
  • the laser reflector 434 when the plate is transferred from the turning part 3 to the conveyor belt to a certain position, the conveyor belt stops, the laser generator 433 is started, and the laser is transmitted from the laser generator 433 to the laser tapping head 432 through the laser reflector 434,
  • the laser tapping heads 432 on both sides move in translation to carry out the rubber tapping operation on both sides of the board.
  • the laser generator 433 stops; The two sides of the board that are not tapped are respectively facing the laser tapping head 432.
  • the jacking rotary machine 42 drives the board down to the surface that touches the conveyor belt.
  • the rubber tapping operation is carried out on both sides, so as to realize the separation of the aluminum sheet and the wooden gasket in the board.
  • the setting of the action sequence is realized through the existing program control. Through this setting, the structure distribution is reasonable and compact, and the rubber tapping efficiency is effectively improved.
  • the aluminum sheet blanking part 5 includes a third conveying line 51, a slide rail 52 arranged above the third conveying line 51, and a second suction cup 53 movably connected to the slide rail 52.
  • the third conveying line 51 stops, the second suction cup 53 moves to the top of the plate through the slide rail 52, and the second suction cup 53 moves downward and sucks the aluminum sheet
  • the second suction cup 53 drives the aluminum sheet up to a certain height, it slides to one side, the second suction cup 53 moves to the top of the aluminum sheet storage place, the second suction cup 53 releases the aluminum sheet, and after the second suction cup 53 stops working, the third The conveying line 51 is started, and the board is sent to the wooden backing board blanking part 6. Through this setting, the efficiency of aluminum sheet storage is effectively improved.
  • the third conveying line 51 includes rolling elements 511 arranged in an array, and a first limit plate 512 arranged above the rolling elements 511; the rolling elements 511 include roller shafts 5111 symmetrically arranged on the rollers.
  • the wheels 5112 on both sides of the shaft 5111 are equipped with the first limiting plate 512 to effectively ensure the directional transmission of the plate and improve the transmission accuracy.
  • the distance between the wheels 5112 on both sides is 60-100mm.
  • the angle between the extension line of the first conveying line 61 and the second conveying line 62 is 20-30 degrees. 62 is sent to the storage place of the wooden backing board, and its structure distribution is reasonable, simple and compact, which effectively improves the space utilization rate.
  • the lower PIN component 7 includes a fourth conveying line 71, a sliding rail frame 72 located at the upper end between the first conveying line 61 and the fourth conveying line 71, and the sliding rail frame 72
  • the punching PIN machine 76 on the conveying line 75 close to the fifth conveying line; the structure of the fifth conveying line 74 is the same as that of the third conveying line 51.
  • the first conveying line 61 stops conveying, and the third sucker 73 is driven to the upper end of the first conveying line 61 by the sliding rail frame 72, and the third sucker 53 moves to the upper end of the first conveying line 61. Descend to the copper block and suck it, then move up to a certain position and move to the top of the fourth conveying line 71, the third suction cup 73 places the copper block on the surface of the fourth conveying line 71, the fourth conveying line 71, the fifth conveying line 74.
  • the sixth conveying line 75 starts, and after the copper block is sent to a certain position of the PIN machine 76, the sixth conveying line 75 stops, and the PIN machine 76 flushes out the pins on one side of the copper block. After the pins are finished, the sixth conveying line Line 75 is started, and the copper block continues to be transported forward. When it is delivered to the pin on the other side of the copper block, the sixth conveying line stops, and the punching PIN machine flushes out the pin on the other side of the copper block, so that the pins on both sides of the copper block After flushing, the sixth conveying line 75 starts to transport the copper block to the copper block blanking part 8. Through this setting, the lower PIN parts are compact in structure and reasonable in distribution, effectively ensuring the smoothness of the lower PIN.
  • the copper block blanking part 8 includes a seventh conveying line 81 arranged on one side of the lower PIN part 7, a manipulator 82 arranged on one side of the seventh conveying line 81, symmetrically arranged on the The second limit plate 83 on the seventh conveying line 81, the moving block 84 arranged at the tail end of the seventh conveying line 81, the copper block is transferred from the sixth conveying line 75 to the seventh conveying line 81, and passes through the second limit Plate 83, positioning the copper block between the second limiting plates 83, through the control program, moving the moving block, pushing the copper block to the position where the manipulator 82 grips, so that the manipulator 82 grips the copper block and places it in the copper block storage place , so as to complete the storage of copper blocks.
  • the continuity of operation is effectively guaranteed, the overall structure is reasonably distributed, and the efficiency of copper block cutting is improved.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)

Abstract

Disclosed in the present invention is a full-automatic PIN dismounting method and an apparatus thereof, comprising a feeding component, a plate measuring component, a flipping component, a rubber tapping component, an aluminum sheet discharging component, a wood base plate discharging component, a PIN discharging component, and a copper block discharging component that are sequentially arranged, wherein the wood base plate discharging component is provided at the side of the aluminum sheet discharging component distant from the rubber tapping component; the wood base plate discharging component comprises a first conveying line and a second conveying line that is connected to one side of the first conveying line and inclines downwards; and the PIN discharging component is provided at the side of the first conveying line distant from the aluminum sheet discharging component, and is provided above the second conveying line. By configuring a PIN dismounting machine, the present invention solves the problems that operation is complex and the efficiency is low due to scattered arrangement of the dismounting devices of the PIN dismounting machine, all the functional devices for dismounting a PIN in the whole process are compact in placement, the structural distribution is reasonable, manual transfer is reduced, the continuity of a dismounting operation is improved, the operation is simple and rapid, the operation efficiency is effectively improved, and the degree of automation is improved.

Description

一种全自动拆PIN方法及其装置A fully automatic PIN removal method and device thereof 技术领域technical field

本发明属于拆PIN设备技术领域,具体涉及一种全自动拆PIN方法及其装置。The invention belongs to the technical field of PIN removal equipment, and in particular relates to a fully automatic PIN removal method and a device thereof.

背景技术Background technique

对于拆PIN需要通过多个工序进行逐步拆分,才能拆分完全,且也可对相应的部件进行再利用或者进行统一处理,有利于提高环保性,提高资源再利用能力。For dismantling the PIN, it needs to be gradually dismantled through multiple processes to dismantle completely, and the corresponding components can also be reused or processed in a unified manner, which is conducive to improving environmental protection and resource reuse capabilities.

技术问题technical problem

现有技术中的设备,进行拆PIN过程中,每个工序需要相应的设备进行拆分作业,而对应拆分功能的设备分散放置,结构不紧凑,导致在拆分过程中需要通过人力来进行转运,耗费人力,操作复杂繁琐,拆分作业不连贯,作业效率低下,自动化程度低。For the equipment in the prior art, in the process of dismantling the PIN, each process requires corresponding equipment to perform the dismantling operation, and the equipment corresponding to the dismantling function is scattered and the structure is not compact, resulting in the need for manpower in the dismantling process. Transshipment is labor-intensive, complicated and cumbersome to operate, the splitting operation is incoherent, the operation efficiency is low, and the degree of automation is low.

技术解决方案technical solution

本申请实施例通过提供一种全自动拆PIN机,通过拆PIN机的设置,解决了拆PIN机拆分设备零散设置导致操作复杂效率低下的问题,实现了全流程拆PIN各功能设备放置紧凑,结构分布合理,大大降低人工转运,提高拆分作业连贯性,操作简单快捷,且便于统一收集拆分出来的各元件,有效提高作业效率,提高自动化程度。The embodiment of the present application provides a fully automatic PIN dismantling machine, and through the setting of the dismantling PIN machine, it solves the problem of complex operation and low efficiency caused by the scattered settings of the dismantling PIN machine and dismantling equipment, and realizes the compact placement of various functional devices of the whole process of dismantling the PIN , The structural distribution is reasonable, which greatly reduces manual transfer, improves the continuity of the dismantling operation, is simple and fast to operate, and facilitates the unified collection of the dismantled components, effectively improving the operating efficiency and increasing the degree of automation.

本申请实施例提供的技术方案为:The technical scheme that the embodiment of the application provides is:

一种全自动拆PIN方法,包括有以下步骤:A fully automatic PIN removal method includes the following steps:

S1上料,将待拆板移送至测量板长宽部件上;S1 loading, transfer the board to be removed to the length and width parts of the measuring board;

S2测量板长宽,通过电机移动相关夹板夹住待拆板,并根据移动量通过电机中内存模式算出板长宽;S2 measures the length and width of the board, moves the relevant splint to clamp the board to be removed by the motor, and calculates the length and width of the board through the memory mode in the motor according to the amount of movement;

S3检测待拆板摆放状态,通过检测器检测待拆板的铝片是否朝上;若铝片朝下,将待拆板进行180度翻转使至铝片朝上;若铝片朝上,待拆板不翻转;S3 detects the placement status of the board to be removed, and uses the detector to detect whether the aluminum sheet to be removed is facing up; if the aluminum sheet is facing down, turn the board to be removed 180 degrees so that the aluminum sheet is facing up; if the aluminum sheet is facing up, The panel to be disassembled does not turn over;

S4割胶,将待拆板的两侧进行同时割胶,割完两侧后,将待拆板旋转90度,再对另外两边进行割胶,从而完成待拆板的四边割胶作业;S4 Tapping: Cut glue on both sides of the board to be removed at the same time. After cutting both sides, rotate the board to be removed by 90 degrees, and then tap the other two sides to complete the four-side tapping operation of the board to be removed;

S5铝片下料,将上方的铝片通过真空吸盘将铝片吸至铝片存放处;S5 aluminum sheet blanking, the upper aluminum sheet is sucked to the storage place of the aluminum sheet through the vacuum suction cup;

S6木垫板下料,将铜块放入至拆PIN部件上,并将木垫板向下传送至木垫板存放处;S6 Wooden backing board blanking, put the copper block on the dismantled PIN part, and send the wooden backing board down to the wooden backing board storage place;

S7铜块打PIN,将铜块的两次依次进行打PIN,将打完PIN的铜块传送至下一工序;S7 PIN the copper block, PIN the copper block twice in turn, and transfer the PIN-pinned copper block to the next process;

S8下铜块,通过使用机械手将多层铜块夹取至铜块存放处。S8 Lower the copper block, and use the manipulator to clamp the multi-layer copper block to the copper block storage place.

本发明中,通过上述流程进行拆PIN,有效提高拆分作业连贯性,操作简单快捷,提高作业效率,邮箱提高自动化程度,且通过设置割胶作业先于铜块打PIN作业,保证产品在拆PIN过程中不会零散,保证打PIN精度,提高打PIN质量。In the present invention, the dismantling of the PIN is carried out through the above process, which effectively improves the continuity of the dismantling operation, is simple and quick to operate, improves the operation efficiency, and improves the degree of automation of the mailbox, and by setting the rubber tapping operation before the copper block PIN operation, it is ensured that the product is dismantling the PIN The process will not be fragmented, ensuring the accuracy of PIN printing and improving the quality of PIN printing.

一种全自动拆PIN机,包括有:A fully automatic PIN removal machine, including:

上料部件;Feeding parts;

测板部件,所述测板部件设于所述上料部件一侧;A plate measuring part, the plate measuring part is arranged on one side of the feeding part;

翻转部件,所述翻转部件设于所述测板部件远离所述上料部件一侧;an overturning part, the overturning part is arranged on the side of the measuring board part away from the feeding part;

割胶部件,所述割胶部件设于所述翻转部件远离所述测板部件一侧;A rubber tapping part, the rubber tapping part is arranged on the side of the turning part away from the measuring plate part;

铝片下料部件,所述铝片下料部件设于所述割胶部件远离所述翻转部件一侧;An aluminum sheet blanking part, the aluminum sheet blanking part is located on the side of the tapping part away from the turning part;

木垫板下料部件,所述木垫板下料部件设于所述铝片下料部件远离所述割胶部件一侧;所述木垫板下料部件包括有第一输送线、连接于所述第一输送线一侧且向下倾斜的第二输送线;The wood backing plate blanking part, the wooden backing plate blanking part is arranged on the side of the aluminum sheet blanking part away from the rubber tapping part; the wood backing plate blanking part includes a first conveying line, connected to the A second conveying line on one side of the first conveying line and inclined downward;

下PIN部件,所述下PIN部件设于所述第一输送线远离所述铝片下料部件一侧,且设于所述第二输送线上方;The lower PIN part, the lower PIN part is arranged on the side of the first conveying line away from the aluminum sheet blanking part, and is arranged above the second conveying line;

铜块下料部件,所述铜块下料部件设于所述下PIN部件远离所述木垫板下料部件一侧。A copper block blanking part, the copper block blanking part is arranged on the side of the lower PIN part away from the wooden backing plate blanking part.

其中,各部件之间通过各部件中的输送线或者吸盘实现其连贯性,输送线的运转采用现有电机驱动实现运转,吸盘采用真空吸盘,各部件之间先后运作是通过现有控制程序进行控制。Among them, the continuity between each component is realized through the conveying line or sucker in each part. The operation of the conveying line is driven by the existing motor to realize the operation, and the sucker adopts the vacuum sucker. The sequential operation between the parts is carried out through the existing control program. control.

上料部件用于将待拆板放置在测板部件。The feeding part is used to place the board to be removed on the testing board part.

测板部件用于测量板长板宽,是通过电机移动用来卡住板的板块,再通过电机中的内存模式根据电机驱动板块的移动量来测算出板长板宽。The board measuring part is used to measure the length and width of the board. It uses the motor to move the plate used to clamp the board, and then uses the memory mode in the motor to measure the length and width of the board according to the movement of the motor-driven plate.

翻转部件用于保证板在进入下一工序后是呈现铝片朝上的状态,翻转部件中部设有金属感应器,若感应到铝片朝上,则相关电机不运转;若金属感应器没有感应到铝片,则铝片朝下,此时金属感应器将此信号传至夹板部件将板夹紧,再通过旋转电机将板旋转180度,旋转完成后,将板通过输送线送至下一工序,其中翻转部件的输送线是上下两层,板是位于两层输送线之间从而实现翻转;动作是通过现有PLC控制程序来实现。The overturning part is used to ensure that the board is in the state where the aluminum sheet is facing up after entering the next process. There is a metal sensor in the middle of the overturning part. If it senses that the aluminum sheet is facing up, the relevant motor will not run; When the aluminum sheet is reached, the aluminum sheet is facing down. At this time, the metal sensor transmits this signal to the splint part to clamp the plate, and then rotates the plate 180 degrees through the rotating motor. After the rotation is completed, the plate is sent to the next through the conveyor line. In the process, the conveying line of the overturning part is upper and lower layers, and the board is located between the two layers of conveying lines to realize the flipping; the action is realized through the existing PLC control program.

割胶部件用于将板的四侧进行割胶作业,从而完成铝片和木垫板的分离。The rubber tapping part is used to tap the four sides of the board to complete the separation of the aluminum sheet and the wooden backing board.

铝片下料部件用于将位于上表面的铝片通过吸盘将铝片放置铝片存放处。The aluminum sheet blanking part is used to place the aluminum sheet on the upper surface in the aluminum sheet storage place through the suction cup.

木垫板下料部件用于将最下层的木垫板通过输送带将木垫板传送至木垫板存放处。The wooden backing board unloading part is used to transfer the wooden backing board of the bottom layer to the wooden backing board storage place through the conveyor belt.

下PIN部件用于将位于铝片和木垫板之间的多层铜块通过吸盘从木垫板下料部件上吸至下PIN部件上,再将用于固定多层铜块的PIN通过下PIN部件进行冲PIN,从而去除用于固定多层铜块的PIN。The lower PIN part is used to suck the multi-layer copper block between the aluminum sheet and the wooden backing board from the wooden backing board blanking part to the lower PIN part through the suction cup, and then the PIN used to fix the multi-layer copper block is passed through the lower PIN part. The PIN part is punched PIN, thereby removing the PIN used to fix the multi-layer copper block.

铜块下料部件用于将多层铜块通过机械手夹取至铜块存放处。The copper block unloading part is used to pick up the multi-layer copper block to the copper block storage place through the manipulator.

本发明中,将待拆PIN的板放至上料部件下端,通过上料部件将板放至测板部件,待将板测量完板长板宽后,通过输送线将板从测板部件传送至翻转部件,通过翻转部件保证板的铝片朝上,确保板的铝片朝上后,通过输送线将板从翻转部件传送至割胶部件,通过割胶部件将板的四侧进行激光割胶,从而使得是位于上表面的铝片和位于下底面的木垫片分离,割胶完成后,通过输送带将已割胶完成的板送至铝片下料部件,通过铝片下料部件中的吸盘将板上表面的铝片吸住,从而将板送至一侧的铝片存放处,再通过输送线将已卸下铝片的板传送至木垫板下料部件的第一输送线上,通过下PIN部件的吸盘将多层铜块运送至下PIN部件中的输送线上,再传送至相应位置进行冲PIN作业,冲PIN完成后,多层铜块顺着输送线传送至铜块下料部件,当多层铜块传送至一定位置时,铜块下料部件中的机械手将多层铜块夹取至相应位置,通过上述设置,整体拆PIN机结构设计紧凑,操作连贯简单,减少人力时间,有效提高作业效率,便于统一收集拆分出来的各元件,自动化程度高。In the present invention, the board to be removed from the PIN is placed at the lower end of the feeding part, and the board is placed on the board measuring part through the feeding part. The overturning part, through the overturning part, ensures that the aluminum sheet of the board is facing upwards. After ensuring that the aluminum sheet of the board is facing up, the board is transferred from the overturning part to the tapping part through the conveyor line, and the four sides of the board are laser tapped through the tapping part, so that The aluminum sheet on the upper surface is separated from the wooden spacer on the lower bottom surface. After the glue tapping is completed, the plate that has been tapped is sent to the aluminum sheet blanking part through the conveyor belt, and the plate is removed by the suction cup in the aluminum sheet blanking part. The aluminum sheet on the surface is sucked, so that the board is sent to the storage place of the aluminum sheet on one side, and then the board with the unloaded aluminum sheet is sent to the first conveyor line of the wooden pad blanking part through the conveying line, and passed through the lower PIN The suction cup of the component transports the multi-layer copper block to the conveying line in the lower PIN part, and then transfers it to the corresponding position for punching PIN operation. After the punching PIN is completed, the multi-layer copper block is conveyed to the copper block unloading part along the conveying line. When the multi-layer copper block is delivered to a certain position, the manipulator in the copper block unloading part will clamp the multi-layer copper block to the corresponding position. Through the above settings, the overall PIN removal machine has a compact structure design, coherent and simple operation, and reduces manpower time. Effectively improve the operating efficiency, facilitate the unified collection of the separated components, and have a high degree of automation.

进一步的,所述上料部件包括有龙门架、与所述龙门架活动连接的第一吸盘,通过第一吸盘向下移动至吸住板,再带动板向上运动至一定高度,沿着龙门架平移至测板部件上端,第一吸盘向下移动将板放至在测板部件上端,通过该设置,上料方便快捷,可有效节省人力。Further, the feeding part includes a gantry frame and a first suction cup that is movably connected with the gantry frame. The first suction cup moves down to hold the plate, and then drives the plate to move up to a certain height, along the gantry frame. Translate to the upper end of the test plate part, and the first suction cup moves down to place the plate on the upper end of the test plate part. Through this setting, the loading is convenient and fast, which can effectively save manpower.

进一步的,所述割胶部件包括有输送带、设于所述输送带之间的顶升旋转机、对称于所述升旋转机设置的激光割胶器,所述激光割胶器包括有固定座、活动连接于所述固定座的激光割胶头、固定连接于所述固定座的激光发生器、连贯于所述激光发生器与所述激光割胶头之间的激光反光镜,将板从翻转部件传送至输送带到一定位置时,输送带停止运作,激光发生器启动,激光通过激光反光镜从激光发生器传送至激光割胶头,两侧的激光割胶头平移,将板的两侧进行割胶作业,当板的两侧割胶完成后,激光发生器停止;顶升旋转机带动板上升一定高度后,旋转90度,将板的另外没有割胶两侧分别对着激光割胶头,旋转完后,顶升旋转机带动板下降至接触输送带的表面上,然后,激光发生器启动,通过激光割胶头将板的另外两侧进行割胶作业,从而实现板中的铝片和木垫片的分离,其中,动作先后顺序的设置通过现有程序控制实现,通过该设置,结构分布合理紧凑,有效提高割胶效率。Further, the rubber tapping part includes a conveyor belt, a jacking rotary machine arranged between the conveyor belts, a laser tapping device symmetrical to the lifting rotary machine, and the laser tapping device includes a fixed seat, a movable The laser tapping head connected to the fixed seat, the laser generator fixedly connected to the fixed seat, and the laser reflector connected between the laser generator and the laser tapping head transmit the plate from the turning part to the When the conveyor is brought to a certain position, the conveyor belt stops, the laser generator starts, the laser is transmitted from the laser generator to the laser tapping head through the laser reflector, and the laser tapping heads on both sides move in translation, and the two sides of the board are tapped. After the rubber tapping on both sides of the board is completed, the laser generator stops; after the jacking rotary machine drives the board up to a certain height, it rotates 90 degrees, and the other two sides of the board that are not tapped face the laser tapping head respectively. After the rotation, the jacking and rotating The motor drives the plate down to the surface that touches the conveyor belt, then the laser generator is activated, and the other two sides of the plate are tapped through the laser tapping head, so as to realize the separation of the aluminum sheet and the wooden gasket in the plate. Among them, the action The sequential setting is realized through the existing program control, through which the structural distribution is reasonable and compact, and the rubber tapping efficiency is effectively improved.

进一步的,所述铝片下料部件包括有第三输送线、设于所述第三输送线上方的滑轨、活动连接于所述滑轨的第二吸盘,当已割胶完成的板传送至第三输送线上的一定位置时,第三输送线停止,第二吸盘通过滑轨移动至板的上方,第二吸盘向下移动并吸住铝片,第二吸盘带动铝片向上至一定高度后,向一侧滑动,第二吸盘移动至铝片存放处上方,第二吸盘松开铝片,第二吸盘停止工作后,第三输送线启动,将板送至木垫板下料部件,通过该设置,有效提高铝片收纳的效率。Further, the aluminum sheet blanking part includes a third conveying line, a slide rail arranged above the third conveying line, and a second suction cup movably connected to the slide rail, when the plate that has been tapped is transferred to At a certain position on the third conveying line, the third conveying line stops, the second sucker moves to the top of the plate through the slide rail, the second sucker moves down and holds the aluminum sheet, and the second sucker drives the aluminum sheet up to a certain height Finally, slide to one side, the second suction cup moves to the top of the aluminum sheet storage place, the second suction cup releases the aluminum sheet, after the second suction cup stops working, the third conveying line starts, and the board is sent to the wooden backing plate blanking part, Through this setting, the efficiency of aluminum sheet storage is effectively improved.

进一步的,所述第三输送线包括有阵列设置的滚动件、设于所述滚动件上方的第一限位板;所述滚动件包括有滚轴、对称设置于滚轴两侧的轮子,通过设置第一限位板,有效保证板的定向传送,提高传送精准度。Further, the third conveying line includes rolling elements arranged in an array, and a first limit plate arranged above the rolling elements; the rolling elements include rollers, and wheels symmetrically arranged on both sides of the rollers, By setting the first limit plate, the directional transmission of the board is effectively guaranteed, and the transmission accuracy is improved.

进一步的,两侧的所述轮子之间相隔60-100mm,通过该设置,在传动过程中可保证板中的PIN不与轮子相碰,保证传送的顺畅性,其中间隔距离可根据实际情况进行设置,灵活性强,提高实用性。Further, the distance between the wheels on both sides is 60-100mm. Through this setting, it can ensure that the PIN in the board does not collide with the wheels during the transmission process, so as to ensure the smoothness of transmission. The distance between them can be adjusted according to the actual situation. Settings, strong flexibility, improve practicality.

进一步的,所述第一输送线的延长线与所述第二输送线所成夹角为20-30度,通过该设置,使得木垫板从第一输送线和第二输送线传送至木垫板存放处,其结构分布合理,简单紧凑,有效提高空间利用率。Further, the angle formed between the extension line of the first conveying line and the second conveying line is 20-30 degrees, through this setting, the wooden backing board is conveyed from the first conveying line and the second conveying line to the wood The backing plate storage place has a reasonable structure distribution, is simple and compact, and effectively improves the space utilization rate.

进一步的,所述下PIN部件包括有第四输送线、设于所述第一输送线与所述第四输送线之间上端的滑动轨架、与所述滑动轨架活动连接的第三吸盘、设于所述第四输送线一侧的第五输送线、设于所述第五输送线一侧的第六输送线、设于所述第六输送线上靠近所述第五输送线上的冲PIN机;所述第五输送线与所述第三输送线的结构相同,当板的上表面的铝片下料完成后,木垫板和铜块传送至第一输送线上的一定位置后,第一输送线停止传送,第三吸盘通过滑动轨架传动至第一输送线上端,第三吸盘向下下降至铜块并吸住,再向上上升一定位置后平移至第四输送线上方,第三吸盘将铜块放置于第四输送线表面,第四输送线、第五输送线、第六输送线启动,将铜块送至冲PIN机一定位置后,第六输送线停止,冲PIN机冲掉铜块一侧的销钉,冲完销钉后,第六输送线启动,将铜块继续向前运送,当运送至铜块另一侧的销钉后,第六输送线停止,冲PIN机冲掉铜块另一侧的销钉,从而铜块两侧的销钉冲掉,第六输送线启动,将铜块运送至铜块下料部件,通过该设置,其下PIN部件结构紧凑,分布合理,有效保证下PIN顺畅性。Further, the lower PIN part includes a fourth conveying line, a sliding rail frame arranged at the upper end between the first conveying line and the fourth conveying line, and a third suction cup movably connected with the sliding rail frame , the fifth conveying line arranged on one side of the fourth conveying line, the sixth conveying line arranged on one side of the fifth conveying line, the sixth conveying line arranged on the sixth conveying line close to the fifth conveying line PIN punching machine; the structure of the fifth conveying line is the same as that of the third conveying line. After the aluminum sheet blanking on the upper surface of the plate is completed, the wooden backing plate and the copper block are transferred to a certain part on the first conveying line. After the position, the first conveying line stops conveying, the third sucker is driven to the upper end of the first conveying line through the sliding rail frame, the third sucker descends to the copper block and sucks it, then rises up to a certain position and then translates to the fourth conveying line Above, the third suction cup places the copper block on the surface of the fourth conveying line, the fourth conveying line, the fifth conveying line, and the sixth conveying line start, and after the copper block is sent to a certain position of the PIN machine, the sixth conveying line stops, The punching PIN machine punches out the pins on one side of the copper block. After punching the pins, the sixth conveying line starts to continue to transport the copper block forward. When it reaches the pins on the other side of the copper block, the sixth conveying line stops and punches The PIN machine flushes out the pins on the other side of the copper block, so that the pins on both sides of the copper block are flushed away, and the sixth conveying line starts to transport the copper block to the copper block unloading part. Through this setting, the lower PIN part has a compact structure, The distribution is reasonable, effectively ensuring the smoothness of the PIN.

进一步的,所述铜块下料部件包括有设于所述下PIN部件一侧的第七输送线、设于所述第七输送线一侧的机械手、对称设于所述第七输送线上的第二限位板、设于所述第七输送线尾端的移动块,铜块从第六输送线传送至第七输送线,通过第二限位板,将铜块定位在第二限位板之间,通过控制程序,移动移动块,将铜块推至机械手夹取的位置,从而机械手将铜块夹取放置铜块存放处,从而完成铜块的存放,通过该设置,有效保证操作连贯性,整体结构分布合理,提高铜块下料效率。Further, the copper block blanking part includes a seventh conveying line arranged on one side of the lower PIN part, a manipulator arranged on one side of the seventh conveying line, symmetrically arranged on the seventh conveying line The second limiting plate, the moving block located at the end of the seventh conveying line, the copper block is transferred from the sixth conveying line to the seventh conveying line, and the copper block is positioned at the second limiting plate through the second limiting plate Between the boards, through the control program, the moving block is moved, and the copper block is pushed to the position where the manipulator grips, so that the manipulator picks up the copper block and places it in the copper block storage place, thereby completing the storage of the copper block. Through this setting, the operation is effectively guaranteed Coherence, the overall structure distribution is reasonable, and the efficiency of copper block cutting is improved.

有益效果Beneficial effect

通过拆PIN机的设置,解决了拆PIN机拆分设备零散设置导致操作复杂效率低下的问题,实现了全流程拆PIN各功能设备放置紧凑,结构分布合理,大大降低人工转运,提高拆分作业连贯性,操作简单快捷,且便于统一收集拆分出来的各元件,有效提高作业效率,提高自动化程度。Through the setting of the dismantling PIN machine, the problem of complex operation and low efficiency caused by the scattered settings of dismantling equipment for dismantling the PIN machine is solved, and the whole process of dismantling the PIN is realized. Continuity, simple and fast operation, and convenient collection of separated components, effectively improving work efficiency and automation.

附图说明Description of drawings

图1为本发明的方法流程图;Fig. 1 is method flowchart of the present invention;

图2为本发明的结构示意图;Fig. 2 is a structural representation of the present invention;

图3为图1中A部放大示意图;Fig. 3 is an enlarged schematic diagram of part A in Fig. 1;

图4为图1中B部放大示意图;Figure 4 is an enlarged schematic view of part B in Figure 1;

图5为图1中C部放大示意图;Figure 5 is an enlarged schematic view of part C in Figure 1;

图6为图1中D部放大示意图;Fig. 6 is an enlarged schematic diagram of part D in Fig. 1;

图7为图4中E部放大示意图。FIG. 7 is an enlarged schematic diagram of part E in FIG. 4 .

图中标记:上料部件1,龙门架11,第一吸盘12;测板部件2;翻转部件3;割胶部件4,输送带41,顶升旋转机42,激光割胶器43,固定座431,激光割胶头432,激光发生器433,激光反光镜434;铝片下料部件5,第三输送线51,滚动件511,滚轴5111,轮子5112,第一限位板512,滑轨52,第二吸盘53;木垫板下料部件6,第一输送线61,第二输送线62;下PIN部件7,第四输送线71,滑动轨架72,第三吸盘73,第五输送线74,第六输送线75,冲PIN机76;铜块下料部件8,第七输送线81,机械手82,第二限位板83,移动块84。Marks in the figure: feeding part 1, gantry frame 11, first suction cup 12; measuring plate part 2; turning part 3; tapping part 4, conveyor belt 41, jacking rotary machine 42, laser tapping device 43, fixing seat 431, Laser tapping head 432, laser generator 433, laser mirror 434; aluminum sheet blanking part 5, third conveying line 51, rolling member 511, roller 5111, wheel 5112, first limit plate 512, slide rail 52, The second suction cup 53; the wooden backing plate blanking part 6, the first conveying line 61, the second conveying line 62; the lower PIN part 7, the fourth conveying line 71, the sliding rail frame 72, the third sucker 73, the fifth conveying line 74, the sixth conveying line 75, the punching PIN machine 76;

本发明的实施方式Embodiments of the present invention

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例Example

为便于本领域技术人员理解本发明,下面将结合具体实施例和附图对本发明作进一步详细描述。In order to facilitate those skilled in the art to understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments and accompanying drawings.

如图1-6中所示,本发明一实施例提供的一种全自动拆PIN方法,包括有以下步骤:As shown in Figures 1-6, a fully automatic PIN removal method provided by an embodiment of the present invention includes the following steps:

S1上料,将待拆板移送至测量板长宽部件上;S1 loading, transfer the board to be removed to the length and width parts of the measuring board;

S2测量板长宽,通过电机移动相关夹板夹住待拆板,并根据移动量通过电机中内存模式算出板长宽;S2 measures the length and width of the board, moves the relevant splint to clamp the board to be removed by the motor, and calculates the length and width of the board through the memory mode in the motor according to the amount of movement;

S3检测待拆板摆放状态,通过检测器检测待拆板的铝片是否朝上;若铝片朝下,将待拆板进行180度翻转使至铝片朝上;若铝片朝上,待拆板不翻转;S3 detects the placement status of the board to be removed, and uses the detector to detect whether the aluminum sheet to be removed is facing up; if the aluminum sheet is facing down, turn the board to be removed 180 degrees so that the aluminum sheet is facing up; if the aluminum sheet is facing up, The panel to be disassembled does not turn over;

S4割胶,将待拆板的两侧进行同时割胶,割完两侧后,将待拆板旋转90度,再对另外两边进行割胶,从而完成待拆板的四边割胶作业;S4 Tapping: Cut glue on both sides of the board to be removed at the same time. After cutting both sides, rotate the board to be removed by 90 degrees, and then tap the other two sides to complete the four-side tapping operation of the board to be removed;

S5铝片下料,将上方的铝片通过真空吸盘将铝片吸至铝片存放处;S5 aluminum sheet blanking, the upper aluminum sheet is sucked to the storage place of the aluminum sheet through the vacuum suction cup;

S6木垫板下料,将铜块放入至拆PIN部件上,并将木垫板向下传送至木垫板存放处;S6 Wooden backing board blanking, put the copper block on the dismantled PIN part, and send the wooden backing board down to the wooden backing board storage place;

S7铜块打PIN,将铜块的两次依次进行打PIN,将打完PIN的铜块传送至下一工序;S7 PIN the copper block, PIN the copper block twice in turn, and transfer the PIN-pinned copper block to the next process;

S8下铜块,通过使用机械手将多层铜块夹取至铜块存放处。S8 Lower the copper block, and use the manipulator to clamp the multi-layer copper block to the copper block storage place.

本发明中,通过上述流程进行拆PIN,有效提高拆分作业连贯性,操作简单快捷,提高作业效率,邮箱提高自动化程度,且通过设置割胶作业先于铜块打PIN作业,保证产品在拆PIN过程中不会零散,保证打PIN精度,提高打PIN质量。In the present invention, the dismantling of the PIN is carried out through the above process, which effectively improves the continuity of the dismantling operation, is simple and quick to operate, improves the operation efficiency, and improves the degree of automation of the mailbox, and by setting the rubber tapping operation before the copper block PIN operation, it is ensured that the product is dismantling the PIN The process will not be fragmented, ensuring the accuracy of PIN printing and improving the quality of PIN printing.

一种全自动拆PIN机,包括有:A fully automatic PIN removal machine, including:

上料部件1;Feeding part 1;

测板部件2,所述测板部件2设于所述上料部件1一侧;Measuring plate part 2, said measuring plate part 2 is arranged on the side of said feeding part 1;

翻转部件3,所述翻转部件3设于所述测板部件2远离所述上料部件一侧;An overturning part 3, the overturning part 3 is arranged on the side of the measuring board part 2 away from the feeding part;

割胶部件4,所述割胶部件4设于所述翻转部件3远离所述测板部件一侧;A rubber tapping part 4, the rubber tapping part 4 is arranged on the side of the turning part 3 away from the measuring plate part;

铝片下料部件5,所述铝片下料部件5设于所述割胶部件4远离所述翻转部件一侧;Aluminum sheet blanking part 5, the aluminum sheet blanking part 5 is arranged on the side of the tapping part 4 away from the turning part;

木垫板下料部件6,所述木垫板下料部件6设于所述铝片下料部件5远离所述割胶部件一侧;所述木垫板下料部件6包括有第一输送线61、连接于所述第一输送线一侧且向下倾斜的第二输送线62;The wood backing board blanking part 6, the wood backing board cutting part 6 is arranged on the side of the aluminum sheet blanking part 5 away from the rubber tapping part; the wood backing board cutting part 6 includes a first conveying line 61. A second conveying line 62 connected to one side of the first conveying line and inclined downward;

下PIN部件7,所述下PIN部件7设于所述第一输送线61远离所述铝片下料部件一侧,且设于所述第二输送线62上方;The lower PIN part 7, the lower PIN part 7 is arranged on the side of the first conveying line 61 away from the aluminum sheet blanking part, and is arranged above the second conveying line 62;

铜块下料部件8,所述铜块下料部件8设于所述下PIN部件7远离所述木垫板下料部件一侧。A copper block blanking part 8, the copper block blanking part 8 is arranged on the side of the lower PIN part 7 away from the wood backing plate blanking part.

其中,各部件之间通过各部件中的输送线或者吸盘实现其连贯性,输送线的运转采用现有电机驱动实现运转,吸盘采用真空吸盘,各部件之间先后运作是通过现有控制程序进行控制。Among them, the continuity between each component is realized through the conveying line or sucker in each part. The operation of the conveying line is driven by the existing motor to realize the operation, and the sucker adopts the vacuum sucker. The sequential operation between the parts is carried out through the existing control program. control.

上料部件1用于将待拆板放置在测板部件2。The feeding part 1 is used for placing the board to be removed on the board testing part 2 .

测板部件2用于测量板长板宽,是通过电机移动用来卡住板的板块,再通过电机中的内存模式根据电机驱动板块的移动量来测算出板长板宽。The board measuring part 2 is used to measure the length and width of the board. It uses the motor to move the plate used to clamp the board, and then uses the memory mode in the motor to measure the length and width of the board according to the movement of the motor-driven plate.

翻转部件3用于保证板在进入下一工序后是呈现铝片朝上的状态,翻转部件3中部设有金属感应器,若感应到铝片朝上,则相关电机不运转;若金属感应器没有感应到铝片,则铝片朝下,此时金属感应器将此信号传至夹板部件将板夹紧,再通过旋转电机将板旋转180度,旋转完成后,将板通过输送线送至下一工序,其中翻转部件的输送线是上下两层,板是位于两层输送线之间从而实现翻转;动作是通过现有PLC控制程序来实现。The overturning part 3 is used to ensure that the board is in the state where the aluminum sheet is facing up after entering the next process. There is a metal sensor in the middle of the overturning part 3. If it senses that the aluminum sheet is facing up, the relevant motor will not run; if the metal sensor If the aluminum sheet is not sensed, the aluminum sheet is facing down. At this time, the metal sensor transmits this signal to the splint part to clamp the plate, and then rotates the plate 180 degrees through the rotating motor. After the rotation is completed, the plate is sent to the In the next process, the conveying line of the overturning part is upper and lower layers, and the board is located between the two layers of conveying lines to realize the flipping; the action is realized through the existing PLC control program.

割胶部件4用于将板的四侧进行割胶作业,从而完成铝片和木垫板的分离。The rubber tapping part 4 is used for tapping the four sides of the board, thereby completing the separation of the aluminum sheet and the wooden backing board.

铝片下料部件5用于将位于上表面的铝片通过吸盘将铝片放置铝片存放处。The aluminum sheet blanking part 5 is used to place the aluminum sheet on the upper surface through the suction cup to place the aluminum sheet at the storage place of the aluminum sheet.

木垫板下料部件6用于将最下层的木垫板通过输送带将木垫板传送至木垫板存放处。The wooden backing board unloading part 6 is used to transfer the wooden backing board to the wooden backing board storage place by the conveyor belt.

下PIN部件7用于将位于铝片和木垫板之间的多层铜块通过吸盘从木垫板下料部件6上吸至下PIN部件7上,再将用于固定多层铜块的PIN通过下PIN部件7进行冲PIN,从而去除用于固定多层铜块的PIN。The lower PIN part 7 is used to suck the multilayer copper block between the aluminum sheet and the wooden backing plate from the wooden backing plate blanking part 6 to the lower PIN part 7 through the suction cup, and then the multilayer copper block for fixing the multilayer copper block The PIN is punched through the lower PIN part 7, thereby removing the PIN used to fix the multilayer copper block.

铜块下料部件8用于将多层铜块通过机械手夹取至铜块存放处。The copper block blanking part 8 is used to clamp the multi-layer copper block to the copper block storage place by the manipulator.

本发明中,将待拆PIN的板放至上料部件1下端,通过上料部件1将板放至测板部件2,待将板测量完板长板宽后,通过输送线将板从测板部件2传送至翻转部件3,通过翻转部件3保证板的铝片朝上,确保板的铝片朝上后,通过输送线将板从翻转部件3传送至割胶部件4,通过割胶部件4将板的四侧进行激光割胶,从而使得是位于上表面的铝片和位于下底面的木垫片分离,割胶完成后,通过输送带将已割胶完成的板送至铝片下料部件5,通过铝片下料部件5中的吸盘将板上表面的铝片吸住,从而将板送至一侧的铝片存放处,再通过输送线将已卸下铝片的板传送至木垫板下料部件6的第一输送线61上,通过下PIN部件7的吸盘将多层铜块运送至下PIN部件7中的输送线上,再传送至相应位置进行冲PIN作业,冲PIN完成后,多层铜块顺着输送线传送至铜块下料部件8,当多层铜块传送至一定位置时,铜块下料部件中的机械手将多层铜块夹取至相应位置,通过上述设置,整体拆PIN机结构设计紧凑,操作连贯简单,减少人力时间,有效提高作业效率,便于统一收集拆分出来的各元件,自动化程度高。In the present invention, the board to be removed from the PIN is placed on the lower end of the feeding part 1, and the board is placed on the board measuring part 2 through the feeding part 1. The part 2 is transferred to the overturning part 3, and the aluminum sheet of the board is ensured to face up through the overturning part 3. After ensuring that the aluminum sheet of the board is facing up, the board is transferred from the overturning part 3 to the tapping part 4 through the conveying line, and the board is passed through the tapping part 4. Laser tapping is carried out on the four sides of the machine, so that the aluminum sheet on the upper surface is separated from the wooden spacer on the lower bottom. The suction cup in the sheet blanking part 5 sucks the aluminum sheet on the upper surface of the board, so that the board is sent to the storage place for the aluminum sheet on one side, and then the board with the unloaded aluminum sheet is sent to the wooden backing board for unloading through the conveyor line. On the first conveying line 61 of part 6, the multi-layer copper block is transported to the conveying line in the lower PIN part 7 through the suction cup of the lower PIN part 7, and then sent to the corresponding position for punching PIN operation. The layered copper block is conveyed to the copper block blanking part 8 along the conveying line. When the multilayer copper block is conveyed to a certain position, the manipulator in the copper block blanking part will clamp the multilayer copper block to the corresponding position. Through the above settings, The overall PIN removal machine has a compact structure design, coherent and simple operation, reduces manpower time, effectively improves work efficiency, facilitates unified collection of separated components, and has a high degree of automation.

进一步的,所述上料部件1包括有龙门架11、与所述龙门架11活动连接的第一吸盘12,通过第一吸盘12向下移动至吸住板,再带动板向上运动至一定高度,沿着龙门架11平移至测板部件2上端,第一吸盘12向下移动将板放至在测板部件2上端,通过该设置,上料方便快捷,可有效节省人力。Further, the feeding part 1 includes a gantry frame 11 and a first suction cup 12 movably connected with the gantry frame 11. The first suction cup 12 moves down to hold the board, and then drives the board to move up to a certain height. , move along the gantry 11 to the upper end of the test plate part 2, and the first suction cup 12 moves down to place the plate on the upper end of the test plate part 2. Through this setting, the loading is convenient and fast, which can effectively save manpower.

进一步的,所述割胶部件4包括有输送带41、设于所述输送带之间的顶升旋转机42、对称于所述升旋转机设置的激光割胶器43,所述激光割胶器43包括有固定座431、活动连接于所述固定座431的激光割胶头432、固定连接于所述固定座431的激光发生器433、连贯于所述激光发生器433与所述激光割胶头432之间的激光反光镜434,将板从翻转部件3传送至输送带到一定位置时,输送带停止运作,激光发生器433启动,激光通过激光反光镜434从激光发生器433传送至激光割胶头432,两侧的激光割胶头432平移,将板的两侧进行割胶作业,当板的两侧割胶完成后,激光发生器433停止;顶升旋转机42带动板上升一定高度后,旋转90度,将板的另外没有割胶两侧分别对着激光割胶头432,旋转完后,顶升旋转机42带动板下降至接触输送带的表面上,然后,激光发生器启动,通过激光割胶头432将板的另外两侧进行割胶作业,从而实现板中的铝片和木垫片的分离,其中,动作先后顺序的设置通过现有程序控制实现,通过该设置,结构分布合理紧凑,有效提高割胶效率。Further, the rubber tapping part 4 includes a conveyor belt 41, a jacking rotary machine 42 arranged between the conveyor belts, a laser tapping device 43 arranged symmetrically to the lifting rotary machine, and the laser tapping device 43 includes There is a fixed seat 431, a laser tapping head 432 movably connected to the fixed seat 431, a laser generator 433 fixedly connected to the fixed seat 431, and connected between the laser generator 433 and the laser tapping head 432 The laser reflector 434, when the plate is transferred from the turning part 3 to the conveyor belt to a certain position, the conveyor belt stops, the laser generator 433 is started, and the laser is transmitted from the laser generator 433 to the laser tapping head 432 through the laser reflector 434, The laser tapping heads 432 on both sides move in translation to carry out the rubber tapping operation on both sides of the board. When the rubber tapping on both sides of the board is completed, the laser generator 433 stops; The two sides of the board that are not tapped are respectively facing the laser tapping head 432. After the rotation, the jacking rotary machine 42 drives the board down to the surface that touches the conveyor belt. In addition, the rubber tapping operation is carried out on both sides, so as to realize the separation of the aluminum sheet and the wooden gasket in the board. Among them, the setting of the action sequence is realized through the existing program control. Through this setting, the structure distribution is reasonable and compact, and the rubber tapping efficiency is effectively improved.

进一步的,所述铝片下料部件5包括有第三输送线51、设于所述第三输送线51上方的滑轨52、活动连接于所述滑轨52的第二吸盘53,当已割胶完成的板传送至第三输送线51上的一定位置时,第三输送线51停止,第二吸盘53通过滑轨52移动至板的上方,第二吸盘53向下移动并吸住铝片,第二吸盘53带动铝片向上至一定高度后,向一侧滑动,第二吸盘53移动至铝片存放处上方,第二吸盘53松开铝片,第二吸盘53停止工作后,第三输送线51启动,将板送至木垫板下料部件6,通过该设置,有效提高铝片收纳的效率。Further, the aluminum sheet blanking part 5 includes a third conveying line 51, a slide rail 52 arranged above the third conveying line 51, and a second suction cup 53 movably connected to the slide rail 52. When the plate after rubber tapping is transported to a certain position on the third conveying line 51, the third conveying line 51 stops, the second suction cup 53 moves to the top of the plate through the slide rail 52, and the second suction cup 53 moves downward and sucks the aluminum sheet After the second suction cup 53 drives the aluminum sheet up to a certain height, it slides to one side, the second suction cup 53 moves to the top of the aluminum sheet storage place, the second suction cup 53 releases the aluminum sheet, and after the second suction cup 53 stops working, the third The conveying line 51 is started, and the board is sent to the wooden backing board blanking part 6. Through this setting, the efficiency of aluminum sheet storage is effectively improved.

进一步的,所述第三输送线51包括有阵列设置的滚动件511、设于所述滚动件511上方的第一限位板512;所述滚动件511包括有滚轴5111、对称设置于滚轴5111两侧的轮子5112,通过设置第一限位板512,有效保证板的定向传送,提高传送精准度。Further, the third conveying line 51 includes rolling elements 511 arranged in an array, and a first limit plate 512 arranged above the rolling elements 511; the rolling elements 511 include roller shafts 5111 symmetrically arranged on the rollers. The wheels 5112 on both sides of the shaft 5111 are equipped with the first limiting plate 512 to effectively ensure the directional transmission of the plate and improve the transmission accuracy.

进一步的,两侧的所述轮子5112之间相隔60-100mm,通过该设置,在传动过程中可保证板中的PIN不与轮子5112相碰,保证传送的顺畅性,其中间隔距离可根据实际情况进行设置,灵活性强,提高实用性。Further, the distance between the wheels 5112 on both sides is 60-100mm. Through this setting, it can be ensured that the PIN in the board does not collide with the wheels 5112 during the transmission process, ensuring the smoothness of transmission. The distance between them can be adjusted according to the actual situation. The situation is set, the flexibility is strong, and the practicability is improved.

进一步的,所述第一输送线61的延长线与所述第二输送线62所成夹角为20-30度,通过该设置,使得木垫板从第一输送线61和第二输送线62传送至木垫板存放处,其结构分布合理,简单紧凑,有效提高空间利用率。Further, the angle between the extension line of the first conveying line 61 and the second conveying line 62 is 20-30 degrees. 62 is sent to the storage place of the wooden backing board, and its structure distribution is reasonable, simple and compact, which effectively improves the space utilization rate.

进一步的,所述下PIN部件7包括有第四输送线71、设于所述第一输送线61与所述第四输送线71之间上端的滑动轨架72、与所述滑动轨架72活动连接的第三吸盘73、设于所述第四输送线71一侧的第五输送线74、设于所述第五输送线74一侧的第六输送线75、设于所述第六输送线75上靠近所述第五输送线上的冲PIN机76;所述第五输送线74与所述第三输送线51的结构相同,当板的上表面的铝片下料完成后,木垫板和铜块传送至第一输送线61上的一定位置后,第一输送线61停止传送,第三吸盘73通过滑动轨架72传动至第一输送线61上端,第三吸盘53向下下降至铜块并吸住,再向上上升一定位置后平移至第四输送线71上方,第三吸盘73将铜块放置于第四输送线71表面,第四输送线71、第五输送线74、第六输送线75启动,将铜块送至冲PIN机76一定位置后,第六输送线75停止,冲PIN机76冲掉铜块一侧的销钉,冲完销钉后,第六输送线75启动,将铜块继续向前运送,当运送至铜块另一侧的销钉后,第六输送线停止,冲PIN机冲掉铜块另一侧的销钉,从而铜块两侧的销钉冲掉,第六输送线75启动,将铜块运送至铜块下料部件8,通过该设置,其下PIN部件结构紧凑,分布合理,有效保证下PIN顺畅性。Further, the lower PIN component 7 includes a fourth conveying line 71, a sliding rail frame 72 located at the upper end between the first conveying line 61 and the fourth conveying line 71, and the sliding rail frame 72 The movably connected third sucker 73, the fifth conveying line 74 arranged on one side of the fourth conveying line 71, the sixth conveying line 75 arranged on one side of the fifth conveying line 74, and the sixth conveying line 75 arranged on one side of the sixth conveying line 71 The punching PIN machine 76 on the conveying line 75 close to the fifth conveying line; the structure of the fifth conveying line 74 is the same as that of the third conveying line 51. After the blanking of the aluminum sheet on the upper surface of the plate is completed, After the wooden backing plate and the copper block are delivered to a certain position on the first conveying line 61, the first conveying line 61 stops conveying, and the third sucker 73 is driven to the upper end of the first conveying line 61 by the sliding rail frame 72, and the third sucker 53 moves to the upper end of the first conveying line 61. Descend to the copper block and suck it, then move up to a certain position and move to the top of the fourth conveying line 71, the third suction cup 73 places the copper block on the surface of the fourth conveying line 71, the fourth conveying line 71, the fifth conveying line 74. The sixth conveying line 75 starts, and after the copper block is sent to a certain position of the PIN machine 76, the sixth conveying line 75 stops, and the PIN machine 76 flushes out the pins on one side of the copper block. After the pins are finished, the sixth conveying line Line 75 is started, and the copper block continues to be transported forward. When it is delivered to the pin on the other side of the copper block, the sixth conveying line stops, and the punching PIN machine flushes out the pin on the other side of the copper block, so that the pins on both sides of the copper block After flushing, the sixth conveying line 75 starts to transport the copper block to the copper block blanking part 8. Through this setting, the lower PIN parts are compact in structure and reasonable in distribution, effectively ensuring the smoothness of the lower PIN.

进一步的,所述铜块下料部件8包括有设于所述下PIN部件7一侧的第七输送线81、设于所述第七输送线81一侧的机械手82、对称设于所述第七输送线81上的第二限位板83、设于所述第七输送线81尾端的移动块84,铜块从第六输送线75传送至第七输送线81,通过第二限位板83,将铜块定位在第二限位板83之间,通过控制程序,移动移动块,将铜块推至机械手82夹取的位置,从而机械手82将铜块夹取放置铜块存放处,从而完成铜块的存放,通过该设置,有效保证操作连贯性,整体结构分布合理,提高铜块下料效率。Further, the copper block blanking part 8 includes a seventh conveying line 81 arranged on one side of the lower PIN part 7, a manipulator 82 arranged on one side of the seventh conveying line 81, symmetrically arranged on the The second limit plate 83 on the seventh conveying line 81, the moving block 84 arranged at the tail end of the seventh conveying line 81, the copper block is transferred from the sixth conveying line 75 to the seventh conveying line 81, and passes through the second limit Plate 83, positioning the copper block between the second limiting plates 83, through the control program, moving the moving block, pushing the copper block to the position where the manipulator 82 grips, so that the manipulator 82 grips the copper block and places it in the copper block storage place , so as to complete the storage of copper blocks. Through this setting, the continuity of operation is effectively guaranteed, the overall structure is reasonably distributed, and the efficiency of copper block cutting is improved.

本发明的有益效果:Beneficial effects of the present invention:

通过拆PIN机的设置,解决了拆PIN机拆分设备零散设置导致操作复杂效率低下的问题,实现了全流程拆PIN各功能设备放置紧凑,结构分布合理,大大降低人工转运,提高拆分作业连贯性,操作简单快捷,且便于统一收集拆分出来的各元件,有效提高作业效率,提高自动化程度。Through the setting of the dismantling PIN machine, the problem of complex operation and low efficiency caused by the scattered settings of dismantling equipment for dismantling the PIN machine is solved, and the whole process of dismantling the PIN is realized. Continuity, simple and fast operation, and convenient collection of separated components, effectively improving work efficiency and automation.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。需注意的是,本发明中所未详细描述的技术特征,均可以通过任一现有技术实现。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be realized by any existing technology.

Claims (10)

一种全自动拆PIN方法,其特征在于,包括有以下步骤:A fully automatic PIN removal method is characterized in that it includes the following steps: S1上料,将待拆板移送至测量板长宽部件上;S1 loading, transfer the board to be removed to the length and width parts of the measuring board; S2测量板长宽,通过电机移动相关夹板夹住待拆板,并根据移动量通过电机中内存模式算出板长宽;S2 measures the length and width of the board, moves the relevant splint to clamp the board to be removed by the motor, and calculates the length and width of the board through the memory mode in the motor according to the amount of movement; S3检测待拆板摆放状态,通过检测器检测待拆板的铝片是否朝上;若铝片朝下,将待拆板进行180度翻转使至铝片朝上;若铝片朝上,待拆板不翻转;S3 detects the placement status of the board to be removed, and uses the detector to detect whether the aluminum sheet to be removed is facing up; if the aluminum sheet is facing down, turn the board to be removed 180 degrees so that the aluminum sheet is facing up; if the aluminum sheet is facing up, The panel to be disassembled does not turn over; S4割胶,将待拆板的两侧进行同时割胶,割完两侧后,将待拆板旋转90度,再对另外两边进行割胶,从而完成待拆板的四边割胶作业;S4 Tapping: Cut glue on both sides of the board to be removed at the same time. After cutting both sides, rotate the board to be removed by 90 degrees, and then tap the other two sides to complete the four-side tapping operation of the board to be removed; S5铝片下料,将上方的铝片通过真空吸盘将铝片吸至铝片存放处;S5 aluminum sheet blanking, the upper aluminum sheet is sucked to the storage place of the aluminum sheet through the vacuum suction cup; S6木垫板下料,将铜块放入至拆PIN部件上,并将木垫板向下传送至木垫板存放处;S6 Wooden backing board blanking, put the copper block on the dismantled PIN part, and send the wooden backing board down to the wooden backing board storage place; S7铜块打PIN,将铜块的两次依次进行打PIN,将打完PIN的铜块传送至下一工序;S7 PIN the copper block, PIN the copper block twice in turn, and transfer the PIN-pinned copper block to the next process; S8下铜块,通过使用机械手将多层铜块夹取至铜块存放处。S8 Lower the copper block, and use the manipulator to clamp the multi-layer copper block to the copper block storage place. 一种全自动拆PIN装置,其特征在于,包括有使用权利要求1中所述拆PIN方法的以下部件:A fully automatic PIN removal device, characterized in that it includes the following components using the PIN removal method described in claim 1: 上料部件;Feeding parts; 测板部件,所述测板部件设于所述上料部件一侧;A plate measuring part, the plate measuring part is arranged on one side of the feeding part; 翻转部件,所述翻转部件设于所述测板部件远离所述上料部件一侧;an overturning part, the overturning part is arranged on the side of the measuring board part away from the feeding part; 割胶部件,所述割胶部件设于所述翻转部件远离所述测板部件一侧;A rubber tapping part, the rubber tapping part is arranged on the side of the turning part away from the measuring plate part; 铝片下料部件,所述铝片下料部件设于所述割胶部件远离所述翻转部件一侧;An aluminum sheet blanking part, the aluminum sheet blanking part is located on the side of the tapping part away from the turning part; 木垫板下料部件,所述木垫板下料部件设于所述铝片下料部件远离所述割胶部件一侧;所述木垫板下料部件包括有第一输送线、连接于所述第一输送线一侧且向下倾斜的第二输送线;The wood backing plate blanking part, the wooden backing plate blanking part is arranged on the side of the aluminum sheet blanking part away from the rubber tapping part; the wood backing plate blanking part includes a first conveying line, connected to the A second conveying line on one side of the first conveying line and inclined downward; 下PIN部件,所述下PIN部件设于所述第一输送线远离所述铝片下料部件一侧,且设于所述第二输送线上方;The lower PIN part, the lower PIN part is arranged on the side of the first conveying line away from the aluminum sheet blanking part, and is arranged above the second conveying line; 铜块下料部件,所述铜块下料部件设于所述下PIN部件远离所述木垫板下料部件一侧。A copper block blanking part, the copper block blanking part is arranged on the side of the lower PIN part away from the wooden backing plate blanking part. 根据权利要求2所述的一种全自动拆PIN机,其特征在于,所述上料部件包括有龙门架、与所述龙门架活动连接的第一吸盘。The fully automatic PIN remover according to claim 2, wherein the feeding part includes a gantry and a first suction cup movably connected with the gantry. 根据权利要求2所述的一种全自动拆PIN机,其特征在于,所述割胶部件包括有输送带、设于所述输送带之间的顶升旋转机、对称于所述升旋转机设置的激光割胶器。A fully automatic PIN remover according to claim 2, characterized in that, the rubber tapping parts include conveyor belts, jacking rotary machines arranged between the conveyor belts, and symmetrical to the lifting rotary machine laser tapping device. 根据权利要求4所述的一种全自动拆PIN机,其特征在于,所述激光割胶器包括有固定座、活动连接于所述固定座的激光割胶头、固定连接于所述固定座的激光发生器、连贯于所述激光发生器与所述激光割胶头之间的激光反光镜。A fully automatic PIN removal machine according to claim 4, wherein the laser tapping device includes a fixed seat, a laser tapping head movably connected to the fixed seat, and a laser tap fixedly connected to the fixed seat. A generator, a laser reflector connected between the laser generator and the laser tapping head. 根据权利要求2所述的一种全自动拆PIN机,其特征在于,所述铝片下料部件包括有第三输送线、设于所述第三输送线上方的滑轨、活动连接于所述滑轨的第二吸盘。A fully automatic PIN remover according to claim 2, wherein the aluminum sheet blanking part includes a third conveying line, a slide rail arranged above the third conveying line, and is movably connected to the the second suction cup for the slide rail. 根据权利要求6所述的一种全自动拆PIN机,其特征在于,所述第三输送线包括有阵列设置的滚动件、设于所述滚动件上方的第一限位板;所述滚动件包括有滚轴、对称设置于滚轴两侧的轮子;两侧的所述轮子之间相隔60-100mm。A fully automatic PIN remover according to claim 6, wherein the third conveying line includes rolling elements arranged in an array, and a first limiting plate arranged above the rolling elements; The component includes a roller, and wheels symmetrically arranged on both sides of the roller; the distance between the wheels on both sides is 60-100mm. 根据权利要求2所述的一种全自动拆PIN机,其特征在于,所述第一输送线的延长线与所述第二输送线所成夹角为20-30度。The fully automatic PIN removing machine according to claim 2, characterized in that the angle formed by the extension line of the first conveying line and the second conveying line is 20-30 degrees. 根据权利要求7所述的一种全自动拆PIN机,其特征在于,所述下PIN部件包括有第四输送线、设于所述第一输送线与所述第四输送线之间上端的滑动轨架、与所述滑动轨架活动连接的第三吸盘、设于所述第四输送线一侧的第五输送线、设于所述第五输送线一侧的第六输送线、设于所述第六输送线上靠近所述第五输送线上的冲PIN机;所述第五输送线与所述第三输送线的结构相同。A fully automatic PIN remover according to claim 7, wherein the lower PIN part includes a fourth conveying line, an upper end between the first conveying line and the fourth conveying line The sliding rail frame, the third suction cup movably connected with the sliding rail frame, the fifth conveying line arranged on one side of the fourth conveying line, the sixth conveying line arranged on one side of the fifth conveying line, the The punching machine on the sixth conveying line is close to the fifth conveying line; the structure of the fifth conveying line is the same as that of the third conveying line. 根据权利要求2所述的一种全自动拆PIN机,其特征在于,所述铜块下料部件包括有设于所述下PIN部件一侧的第七输送线、设于所述第七输送线一侧的机械手、对称设于所述第七输送线上的第二限位板、设于所述第七输送线尾端的移动块。A fully automatic PIN removal machine according to claim 2, wherein the copper block blanking part includes a seventh conveying line arranged on one side of the lower PIN part, a seventh conveying line arranged on the seventh conveying The manipulator on one side of the line, the second limiting plate symmetrically arranged on the seventh conveying line, and the moving block arranged at the end of the seventh conveying line.
PCT/CN2021/131738 2021-10-20 2021-11-19 Full-automatic pin dismounting method and apparatus thereof Ceased WO2023065450A1 (en)

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