WO2023053704A1 - Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system - Google Patents
Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system Download PDFInfo
- Publication number
- WO2023053704A1 WO2023053704A1 PCT/JP2022/029113 JP2022029113W WO2023053704A1 WO 2023053704 A1 WO2023053704 A1 WO 2023053704A1 JP 2022029113 W JP2022029113 W JP 2022029113W WO 2023053704 A1 WO2023053704 A1 WO 2023053704A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tobacco
- sheet
- mass
- combustion heating
- segment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
- A24B15/14—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/01—Making cigarettes for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
Definitions
- the present invention relates to a tobacco sheet for a non-combustion heating flavor inhaler, a non-combustion heating flavor inhaler, and a non-combustion heating flavor inhalation system.
- a combustion-type flavor inhaler obtains flavor by burning tobacco fillings including leaf tobacco and tobacco sheets.
- Patent Literature 1 discloses a tobacco sheet used in a combustion type flavor inhaler.
- a non-combustion heating type flavor inhaler has been proposed that obtains flavor by heating a flavor source such as a tobacco sheet instead of burning it.
- the heating temperature of the non-combustion-heating flavor inhaler is lower than the combustion temperature of the combustion-type flavor inhaler, for example, about 400° C. or less.
- an aerosol generating agent can be added to the flavor source in the non-combustion heating type flavor inhaler from the viewpoint of increasing the amount of smoke.
- the aerosol-generating agent is vaporized by heating to generate an aerosol. Since the aerosol is supplied to the user together with flavor components such as tobacco components, the user can obtain sufficient flavor.
- a non-combustion heating flavor inhaler can comprise, for example, a tobacco-containing segment filled with tobacco sheets or the like, a cooling segment, and a filter segment.
- the axial length of the tobacco-containing segment of the non-combustion-heating flavor inhaler is generally shorter than the axial length of the tobacco-containing segment of the normal combustion-type flavor inhaler in relation to the heating heater. Therefore, in the non-combustion heating type flavor inhaler, a large amount of tobacco sheets are filled in the short tobacco-containing segments in order to secure the amount of aerosol generated during heating.
- non-combustion heating type flavor inhalers usually use tobacco sheets with low swelling, that is, high density tobacco sheets.
- the swelling property is a value indicating the volume of a tobacco sheet having a predetermined mass when notches are compressed under a constant pressure for a certain period of time.
- Patent Literature 2 discloses a tobacco sheet used in a non-combustion heating type flavor inhaler.
- the present inventors believe that if a tobacco sheet with low swelling (high density) is used, the total heat capacity of the tobacco-containing segment increases. It was found that the tobacco sheet filled in the tobacco-containing segment does not sufficiently contribute to the generation of aerosol depending on the heating method and the capacity of the heater. In order to solve this problem, it is conceivable to reduce the total heat capacity of the tobacco-containing segment.
- the present inventors (1) reduce the specific heat of the tobacco raw material contained in the tobacco sheet, and (2) use a highly bulky (low-density) tobacco sheet. I considered using it. However, as for (1), it is difficult to reduce the specific heat of the tobacco raw material itself, so it was considered effective to reduce the total heat capacity of the tobacco-containing segment by (2). Therefore, it is desired to develop a highly bulky (low density) tobacco sheet suitable for non-combustion heating type flavor inhalers.
- An object of the present invention is to provide a highly bulky non-combustion heating flavor inhaler tobacco sheet, a non-combustion heating flavor inhaler including the tobacco sheet, and a non-combustion heating flavor inhalation system.
- a tobacco sheet for a non-combustion heated flavor inhaler comprising a fibrous material.
- Aspect 2 The sheet according to aspect 1, wherein at least one surface has an arithmetic mean surface roughness Sa of 5 to 30 ⁇ m.
- Aspect 3 The sheet of aspect 1 or 2, which is a pressure-formed sheet.
- Aspect 4 The sheet according to any one of aspects 1 to 3, comprising a cellulose derivative having a degree of substitution of 0.65 or more.
- Aspect 5 The sheet according to aspect 4, wherein the degree of substitution is 0.7 or more.
- a tobacco-containing segment comprising the tobacco sheet for a non-combustion heating type flavor inhaler according to any one of aspects 1 to 5,
- a non-combustion heated flavor inhaler comprising:
- Aspect 7 A non-combustion heated flavor inhaler according to aspect 6; a heating device for heating the tobacco-containing segment;
- a non-combustion heated flavor suction system comprising:
- the present invention it is possible to provide a highly bulky non-combustion heating flavor inhaler tobacco sheet, a non-combustion heating flavor inhaler including the tobacco sheet, and a non-combustion heating flavor inhalation system.
- FIG. 1 is a diagram showing one aspect of a tobacco segment
- a tobacco sheet for a non-combustion heating type flavor inhaler (hereinafter also referred to as "tobacco sheet") according to this embodiment includes a fibrous material. Since the tobacco sheet according to this embodiment contains a fibrous material, it is bulky and has a high swelling property. Therefore, by using the tobacco sheet according to the present embodiment, the total heat capacity of the tobacco-containing segment can be reduced, and the tobacco sheet filled in the tobacco-containing segment can sufficiently contribute to aerosol generation.
- the tobacco sheet according to the present embodiment preferably further contains a tobacco raw material, an aerosol-generating agent, and a molding agent. By setting the mixing ratio of these ingredients within a predetermined range, the swelling property of the tobacco sheet is further improved. .
- the fibrous material contained in the tobacco sheet according to this embodiment is not particularly limited as long as it is a material having a fibrous shape such as fibers.
- fibrous materials include fibrous pulp, fibrous tobacco materials, and fibrous synthetic cellulose. These may be used alone or in combination of two or more. Among these, fibrous pulp is preferable as the fibrous material from the viewpoint of fiber rigidity.
- the ratio of the fibrous material contained in 100% by mass of the tobacco sheet is preferably 5-50% by mass. By setting the ratio of the fibrous material to 5% by mass or more, a bulkiness that can ensure the function can be realized. Further, since the proportion of the fibrous material is 50% by mass or less, sufficient tobacco aroma and aerosol can be generated during heating.
- the proportion of the fibrous material is more preferably 5 to 47% by mass, even more preferably 5 to 45% by mass, and particularly preferably 5 to 40% by mass.
- the tobacco sheet according to the present embodiment may further contain tobacco raw material.
- the tobacco raw material is not particularly limited as long as it contains tobacco components, and examples thereof include tobacco powder and tobacco extract.
- Tobacco powder includes, for example, leaf tobacco, core bones, residual stems, and the like. These may be used alone or in combination of two or more. By chopping these into a predetermined size, they can be used as tobacco powder.
- the size of the tobacco powder it is preferable that the cumulative 90% particle size (D90) in the volume-based particle size distribution measured by the dry laser diffraction method is 200 ⁇ m or more from the viewpoint of further improving the swelling property.
- the tobacco extract for example, leaf tobacco is crushed, mixed and stirred with a solvent such as water to extract a water-soluble component from the leaf tobacco, and the resulting water extract is dried under reduced pressure and concentrated. Tobacco extracts obtained may be mentioned.
- the ratio of the tobacco raw material contained in 100% by mass of the tobacco sheet is preferably 30 to 91% by mass.
- a sufficient tobacco aroma can be generated during heating.
- a sufficient amount of an aerosol-generating agent and a molding agent can be included.
- the proportion of the tobacco raw material is more preferably 50 to 90% by mass, even more preferably 55 to 85% by mass, and particularly preferably 60 to 80% by mass.
- the tobacco sheet according to the present embodiment preferably further contains a molding agent from the viewpoint of securing the shape.
- Molding agents include, for example, polysaccharides, proteins, synthetic polymers and the like. These may be used alone or in combination of two or more. Examples of polysaccharides include cellulose derivatives and naturally occurring polysaccharides.
- Cellulose derivatives include, for example, cellulose ethers such as methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxymethylethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, benzylcellulose, tritylcellulose, cyanoethylcellulose, carboxymethylcellulose, carboxyethylcellulose, aminoethylcellulose; Organic acid esters such as cellulose, cellulose formate, cellulose propionate, cellulose butyrate, cellulose benzoate, cellulose phthalate, and tosyl cellulose; and inorganic acid esters such as cellulose nitrate, cellulose sulfate, cellulose phosphate, and cellulose xanthate. be done.
- cellulose ethers such as methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxymethylethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, benzylcellulose, tritylcellulose
- Naturally-derived polysaccharides include guar gum, tara gum, roasted bean gum, tamarind seed gum, pectin, arabic gum, tragacanth gum, karaya gum, gutti gum, arabinogalactan, amaseed gum, cascha gum, psyllium seed gum, and mugwort seed gum.
- plant-derived polysaccharides agar, alginic acid, propylene glycol alginate, furcelleran, algae-derived polysaccharides such as fukuronori extract; xanthan gum, gellan gum, curdlan, pullulan, Agrobacterium succinoglycan, welan gum, macro Microorganism-derived polysaccharides such as homopsis gum and rhamzan gum; crustacean-derived polysaccharides such as chitin, chitosan, and glucosamine; and starches such as starch, sodium starch glycolate, pregelatinized starch, and dextrin.
- proteins examples include grain proteins such as wheat gluten and rye gluten.
- Synthetic polymers include, for example, polyphosphoric acid, sodium polyacrylate, polyvinylpyrrolidone, and the like.
- the proportion of the molding agent contained in 100% by mass of the tobacco sheet is preferably 0.1 to 15% by mass.
- the ratio of the molding agent is 0.1% by mass or more, the raw material mixture can be easily molded into a sheet. Further, since the ratio of the molding agent is 15% by mass or less, it is possible to sufficiently use other raw materials for ensuring the functions required for the tobacco-containing segment of the non-combustion heating type flavor inhaler.
- the ratio of the molding agent is more preferably 0.2 to 13% by mass, still more preferably 0.5 to 12% by mass, and particularly preferably 1 to 10% by mass.
- the tobacco sheet according to this embodiment preferably further contains an aerosol-generating agent.
- Aerosol-generating agents include, for example, glycerin, propylene glycol, 1,3-butanediol and the like. These may be used alone or in combination of two or more.
- the ratio of the aerosol-generating agent contained in 100% by mass of the tobacco sheet is preferably 5 to 50% by mass.
- the proportion of the aerosol generating agent is 5% by mass or more, sufficient aerosol can be generated during heating from the viewpoint of quantity.
- the proportion of the aerosol generating agent is 50% by mass or less, sufficient aerosol can be generated during heating from the viewpoint of heat capacity.
- the proportion of the aerosol generating agent is more preferably 6 to 45% by mass, even more preferably 8 to 40% by mass, and particularly preferably 10 to 30% by mass.
- the tobacco sheet according to the present embodiment may further contain a reinforcing agent from the viewpoint of further improving physical properties.
- the reinforcing agent include liquid substances such as pulp and pectin suspension having a surface coating function that forms a film when dried. These may be used alone or in combination of two or more.
- the ratio of the reinforcing agent contained in 100% by mass of the tobacco sheet is preferably 0.1 to 20% by mass.
- the proportion of the reinforcing agent is within this range, other raw materials can be sufficiently used to ensure the functions required for the tobacco-containing segment of the non-combustion heating type flavor inhaler.
- the ratio of the reinforcing agent is more preferably 0.2 to 18% by mass, more preferably 0.5 to 15% by mass.
- the tobacco sheet according to this embodiment may further contain a humectant from the viewpoint of maintaining quality.
- moisturizing agents include sugar alcohols such as sorbitol, erythritol, xylitol, maltitol, lactitol, mannitol, and reduced maltose starch syrup. These may be used alone or in combination of two or more.
- the ratio of the humectant contained in 100% by mass of the tobacco sheet is preferably 1 to 15% by mass. Within this range, other raw materials can be sufficiently used to secure the functions required for the tobacco-containing segment of the non-combustion-heating flavor inhaler.
- the ratio of the moisturizing agent is more preferably 2 to 12% by mass, even more preferably 3 to 10% by mass.
- the tobacco sheet according to the present embodiment may contain a flavoring agent such as a fragrance and a flavoring agent, if necessary.
- a flavoring agent such as a fragrance and a flavoring agent, if necessary.
- Colorants, wetting agents, preservatives, diluents such as inorganic substances, and the like may be included.
- the tobacco sheet according to the present embodiment has a swelling property of 190 cc/100 g or more.
- the swelling property is 190 cc/100 g or more, the total heat capacity of the tobacco-containing segment of the non-combustion heating type flavor inhaler can be sufficiently reduced, and the tobacco sheet filled in the tobacco-containing segment is generated by aerosol generation. be able to contribute.
- the swelling property is more preferably 210 cc/100 g or more, more preferably 230 cc/100 g or more.
- the upper limit of the swelling range is not particularly limited, it can be, for example, 800 cc/100 g or less.
- the swelling property was measured by cutting a tobacco sheet into a size of 0.8 mm x 9.5 mm, leaving it in a conditioned room at 22°C and 60% for 48 hours, and measuring DD-60A (trade name, manufactured by Borgwald). ) is the value measured by The measurement is carried out by placing 15 g of cut tobacco sheets in a cylindrical container with an inner diameter of 60 mm and compressing the container with a load of 3 kg for 30 seconds to obtain the volume.
- the "tobacco sheet” is formed by molding the constituents of the tobacco sheet into a sheet shape.
- sheet refers to a shape having a pair of substantially parallel main surfaces and side surfaces.
- the length and width of the tobacco sheet are not particularly limited, and can be appropriately adjusted according to the manner of filling.
- the thickness of the tobacco sheet is not particularly limited, but is preferably 100 to 1000 ⁇ m, more preferably 150 to 600 ⁇ m, in terms of heat transfer efficiency and strength.
- the tobacco sheet according to this embodiment can be produced by a known method such as a rolling method or a casting method.
- a known method such as a rolling method or a casting method.
- Various tobacco sheets manufactured by such a method are disclosed in detail in "Encyclopedia of Tobacco, Tobacco Research Center, March 31, 2009".
- Examples of methods for producing tobacco sheets by rolling include methods including the following steps. (1) A step of mixing water, tobacco powder, an aerosol-generating agent, a molding agent, and fibrous pulp to obtain a mixture. (2) A step of rolling the mixture by putting it into rolling rollers. (3) A step of peeling off the rolled product on the rolling roller with a doctor knife, transferring it to a net conveyor, and drying it with a dryer.
- the surface of each rolling roller may be heated or cooled, and the number of revolutions of each rolling roller may be adjusted, depending on the purpose. Further, by adjusting the distance between the rolling rollers, it is possible to obtain a tobacco sheet having a desired basis weight.
- Examples of methods for producing tobacco sheets by casting include methods including the following steps. (1) A step of mixing water, tobacco powder, an aerosol-generating agent, a molding agent, and fibrous pulp to obtain a mixture. (2) A step of thinly spreading (casting) the mixture and drying to form a tobacco sheet.
- a slurry obtained by mixing water, tobacco powder, an aerosol generating agent, a molding agent, and fibrous pulp is irradiated with ultraviolet rays or X-rays to remove some components such as nitrosamines. may be added.
- the non-combustion heating flavor inhaler comprises a tobacco-containing segment including the tobacco sheet according to this embodiment. Since the non-combustion heating type flavor inhaler according to the present embodiment includes the tobacco-containing segment filled with the highly bulky tobacco sheet according to the present embodiment, the total heat capacity of the tobacco-containing segment can be sufficiently reduced. This allows the tobacco sheets loaded into the tobacco-containing segments to contribute more to aerosol generation.
- FIG. 4 An example of the non-combustion heating type flavor inhaler according to this embodiment is shown in FIG. 4 and a filter segment 5 .
- the non-combustion-heating flavor inhaler according to this embodiment may have segments other than the tobacco-containing segment, cooling segment, center hole segment, and filter segment.
- the axial length of the non-combustion heating type flavor inhaler according to the present embodiment is not particularly limited, but is preferably 40 mm or more and 90 mm or less, more preferably 50 mm or more and 75 mm or less, 50 mm or more, It is more preferably 60 mm or less.
- the circumference of the non-combustion heating flavor inhaler is preferably 16 mm or more and 25 mm or less, more preferably 20 mm or more and 24 mm or less, and even more preferably 21 mm or more and 23 mm or less.
- the length of the tobacco-containing segment is 20 mm
- the length of the cooling segment is 20 mm
- the length of the center hole segment is 8 mm
- the length of the filter segment is 7 mm.
- the length of the filter segment can be selected within a range of 4 mm or more and 10 mm or less.
- the ventilation resistance of the filter segments at that time is selected to be 15 mmH 2 O/seg or more and 60 mmH 2 O/seg or less per segment.
- the tobacco sheet according to the present embodiment is filled in wrapping paper (hereinafter also referred to as "wrapper").
- the method of packing the tobacco sheet into the wrapping paper is not particularly limited.
- the tobacco sheet may be wrapped in a wrapper, or the tobacco sheet may be packed in a cylindrical wrapper.
- the shape of the tobacco sheet has a longitudinal direction such as a rectangular shape
- the tobacco sheet may be filled in the wrapper such that the longitudinal direction is in an unspecified direction
- the tobacco-containing segment 2 may be packed in an axial direction or a longitudinal direction. They may be aligned and filled in a direction perpendicular to the axial direction.
- the cooling segment 3 may be configured by a cylindrical member 7.
- the tubular member 7 may be, for example, a paper tube formed by processing cardboard into a cylindrical shape.
- the tubular member 7 and the mouthpiece lining paper 12, which will be described later, are provided with perforations 8 penetrating both. Due to the presence of the perforations 8 outside air is introduced into the cooling segment 3 during suction. As a result, the vaporized aerosol component generated by heating the tobacco-containing segment 2 comes into contact with the outside air, and its temperature decreases, liquefying to form an aerosol.
- the diameter (spanning length) of the perforations 8 is not particularly limited, but may be, for example, 0.5 mm or more and 1.5 mm or less.
- the number of perforations 8 is not particularly limited, and may be one or two or more. For example, multiple perforations 8 may be provided on the circumference of the cooling segment 3 .
- the amount of outside air introduced through the perforations 8 is preferably 85% by volume or less, more preferably 80% by volume or less, relative to the total volume of the gas inhaled by the user.
- the ratio of the amount of outside air is 85% by volume or less, it is possible to sufficiently suppress reduction in flavor due to dilution by outside air.
- this is also called a ventilation ratio.
- the lower limit of the ventilation ratio range is preferably 55% by volume or more, more preferably 60% by volume or more.
- the cooling segment may also be a segment comprising a crumpled, pleated, gathered or folded sheet of suitable construction material.
- the cross-sectional profile of such elements may exhibit randomly oriented channels.
- the cooling segment may also include a bundle of longitudinally extending tubes.
- Such cooling segments may be formed, for example, from pleated, gathered, or folded sheet material wrapped with wrapping paper.
- the axial length of the cooling segment can be, for example, 7 mm or more and 28 mm or less, and can be, for example, 18 mm.
- the cooling segment can be substantially circular in its axial cross-sectional shape, and its diameter can be, for example, 5 mm or more and 10 mm or less, and can be, for example, about 7 mm.
- the center hole segment is composed of a filling layer having one or more hollow portions and an inner plug wrapper (inner wrapping paper) covering the filling layer.
- the center hole segment 4 is composed of a second filling layer 9 having a hollow portion and a second inner plug wrapper 10 covering the second filling layer 9 .
- the center hole segment 4 has the function of increasing the strength of the mouthpiece segment 6 .
- the second filling layer 9 is filled with, for example, cellulose acetate fibers at a high density, and a plasticizer containing triacetin is added in an amount of 6% by mass or more and 20% by mass or less based on the mass of cellulose acetate and hardened to have an inner diameter of ⁇ 1.0 mm.
- the second packed layer 9 has a high packing density of fibers, air and aerosol flow only in the hollow portion and hardly flow in the second packed layer 9 during suction. Since the second filling layer 9 inside the center hole segment 4 is a fiber filling layer, the feeling of touch from the outside during use hardly causes the user to feel uncomfortable. Note that the center hole segment 4 may not have the second inner plug wrapper 10 and may retain its shape by thermoforming.
- the configuration of the filter segment 5 is not particularly limited, it may be composed of a single or a plurality of packed layers.
- the outer side of the packing layer may be wrapped with one or more wrapping papers.
- the per-segment ventilation resistance of the filter segments 5 can be appropriately changed depending on the amount of filler, the material, and the like with which the filter segments 5 are filled.
- the ventilation resistance can be increased by increasing the amount of cellulose acetate fiber with which the filter segment 5 is filled.
- the packing density of the cellulose acetate fiber can be 0.13-0.18 g/cm 3 .
- the airflow resistance is a value measured by an airflow resistance measuring instrument (trade name: SODIMAX, manufactured by SODIM).
- the length of the circumference of the filter segment 5 is not particularly limited, it is preferably 16 to 25 mm, more preferably 20 to 24 mm, even more preferably 21 to 23 mm.
- the axial length of the filter segment 5 can be selected from 4 to 10 mm, and is selected so that its ventilation resistance is from 15 to 60 mmH 2 O/seg.
- the axial length of the filter segment 5 is preferably 5-9 mm, more preferably 6-8 mm.
- the cross-sectional shape of the filter segment 5 is not particularly limited, but may be, for example, circular, elliptical, or polygonal.
- the filter segment 5 may be directly added with destructible capsules containing perfume, perfume beads, and perfume.
- the center hole segment 4 and the filter segment 5 can be connected with an outer plug wrapper (outer wrapping paper) 11.
- the outer plug wrapper 11 can be, for example, cylindrical paper.
- the tobacco-containing segment 2, the cooling segment 3, and the connected center hole segment 4 and filter segment 5 can be connected by the mouthpiece lining paper 12. These connections can be made, for example, by applying glue such as vinyl acetate glue to the inner surface of the mouthpiece lining paper 12, inserting the three segments, and winding them.
- these segments may be divided into multiple times and connected with multiple lining papers.
- the non-combustion heating flavor inhalation system includes the non-combustion heating flavor inhaler according to this embodiment, and a heating device that heats the tobacco-containing segment of the non-combustion heating flavor inhaler.
- the non-combustion-heating flavor inhalation system according to the present embodiment may have a configuration other than the non-combustion-heating flavor inhaler and the heating device according to the present embodiment.
- the non-combustion heating flavor inhalation system shown in FIG. 2 includes a non-combustion heating flavor inhaler 1 according to this embodiment and a heating device 13 that heats the tobacco-containing segment of the non-combustion heating flavor inhaler 1 from the outside. Prepare.
- FIG. 2(a) shows the state before the non-combustion heating flavor inhaler 1 is inserted into the heating device 13, and FIG. indicates the state of
- the heating device 13 shown in FIG. 2 includes a body 14, a heater 15, a metal tube 16, a battery unit 17, and a control unit 18.
- the body 14 has a cylindrical recess 19, and a heater 15 and a metal tube are provided on the inner side surface of the recess 19 at positions corresponding to the tobacco-containing segments of the non-combustion heating flavor inhaler 1 inserted into the recess 19. 16 are arranged.
- the heater 15 can be a heater using electric resistance, and electric power is supplied from the battery unit 17 according to an instruction from the control unit 18 for temperature control, and the heater 15 is heated. The heat emitted from the heater 15 is transmitted to the tobacco-containing segment of the non-combustion heating flavor inhaler 1 through the metal pipe 16 with high thermal conductivity.
- FIG. 2(b) there is a gap between the outer circumference of the non-combustion-heating flavor inhaler 1 and the inner circumference of the metal tube 16 because it is schematically illustrated.
- the heating device 13 heats the tobacco-containing segment of the non-combustion-heating flavor inhaler 1 from the outside, but it may heat from the inside.
- the heating temperature of the heating device is not particularly limited, it is preferably 400°C or lower, more preferably 150°C or higher and 400°C or lower, and even more preferably 200°C or higher and 350°C or lower.
- the heating temperature indicates the temperature of the heater of the heating device.
- a sheet produced by the papermaking method is composed of fibrous tobacco leaf residue, and therefore has excellent strength, but does not have a sufficient level of surface smoothness.
- the sheet produced by the casting method is dried from a wet sheet in which water is abundant, air bubbles are generated on the surface due to the generation of steam during drying.
- the smoothness is not at a sufficient level due to the fact that the edge of the wet sheet becomes loose during the process of water evaporation and contraction of the wet sheet.
- lumps are formed due to entanglement of the material, which also impairs the smoothness of the sheet surface.
- tobacco sheets are subjected to processing such as molding and cutting, and then used for smoking articles. If the surface of the tobacco sheet is not sufficiently smooth during this processing, problems such as breakage of the sheet may occur when the sheet comes into contact with a processing device. Accordingly, a tobacco sheet having excellent processability in addition to high swelling properties will be described below as a first aspect.
- the tobacco sheet in this aspect includes at least tobacco material and a binder.
- Binder A binder is one of the molding agents described above, and is an adhesive for binding tobacco materials together or tobacco materials and other components.
- known binders can be used.
- examples of such binders include polysaccharides such as guar gum and xanthan gum, CMC (carboxymethyl cellulose), CMC-Na (carboxymethyl cellulose sodium salt), and cellulose derivatives such as HPC (hydroxypropyl cellulose).
- the upper limit of the content of the binder is preferably 6% by mass or less in dry mass (mass excluding mixed water, the same shall apply hereinafter) relative to the dry mass of the tobacco sheet, and the lower limit is preferably 1. It is at least 3% by mass, more preferably at least 3% by mass. If the amount of the binder exceeds the upper limit or is less than the lower limit, the above effects may not be sufficiently exhibited.
- Binders used in this embodiment include polysaccharides, proteins, and synthetic polymers. Specific examples of these are shown below. In this embodiment, these binders can also be used in combination.
- Naturally-derived polysaccharides [plant-derived] Guar Gum, Tara Gum, Roasted Bean Gum, Tamarind Seed Gum, Pectin, Arabic Gum, Tragacanth Gum, Karaya Gum, Gutti Gum, Arabinogalactan, Amaseed Gum, Cassia Gum, Psyllium Seed Gum, Mackerel Seed Gum [from Algae] Carrageenan, agar, alginic acid, propylene glycol alginate, furcelleran, fukuronori extract [derived from microorganisms] Xanthan gum, gellan gum, curdlan, pullulan, agrobacterium succinoglycan, welan gum, macrohomopsis gum, rhamzan gum [from crustaceans] Chitin, chitosan, glucosamine [starches] Starch, sodium starch glycolate, pregelatinized starch, dextrin
- the tobacco material used in this embodiment may be the above-described fibrous tobacco material or the above-described tobacco raw material.
- the tobacco material other than the fibrous tobacco material specifically, dried tobacco leaves cut into pieces, leaf tobacco pulverized material, or the like can be used.
- Leaf tobacco pulverized material is particles obtained by pulverizing leaf tobacco.
- the particle size D90 of pulverized leaf tobacco is preferably 200 ⁇ m or more as described above, but the upper limit thereof is preferably 1000 ⁇ m or less, more preferably 50 to 500 ⁇ m.
- the average particle diameter D50 can be preferably 20 to 1000 ⁇ m, more preferably 50 to 500 ⁇ m.
- Pulverization can be performed using a known pulverizer, and may be either dry pulverization or wet pulverization.
- Leaf tobacco pulverized products are therefore also referred to as leaf tobacco particles.
- the particle size is determined by a laser diffraction/scattering method, and specifically measured using a laser diffraction particle size distribution analyzer (eg, Horiba LA-950).
- the type of tobacco is not limited, and yellow varieties, burley varieties, orient varieties, native varieties, and other Nicotiana tabacum varieties and Nicotiana rustica varieties can be used.
- the amount of tobacco material in the tobacco sheet is not particularly limited, it is preferably 50 to 95% by weight, more preferably 60 to 90% by weight on a dry weight basis.
- Aerosol-generating agent in this embodiment, known aerosol-generating agents can be used, and examples thereof include glycerin, polyhydric alcohols such as propylene glycol (PG), triethyl citrate (TEC), Those having a boiling point of over 100°C, such as triacetin, can be mentioned.
- the amount of the aerosol-generating agent in the tobacco sheet is preferably 5 to 40 mass %, more preferably 10 to 20 mass % in terms of dry mass (mass excluding mixed water; the same shall apply hereinafter). If the amount of the aerosol-generating agent exceeds the upper limit, it may become difficult to manufacture the tobacco sheet, and if it is less than the lower limit, the smoke sensitivity may decrease.
- the tobacco sheet may contain an emulsifier.
- Emulsifiers enhance the affinity between the aerosol-generating agent, which is lipophilic, and the tobacco material, which is hydrophilic. Therefore, addition of an emulsifier is effective especially when using a lipophilic aerosol-generating agent.
- Known emulsifiers can be used, and examples thereof include emulsifiers having an HLB value of 8-18.
- the amount of the emulsifier is not particularly limited, it is preferably 0.1 to 3 parts by weight, more preferably 1 to 2 parts by weight in terms of dry weight with respect to 100 parts by weight of the tobacco sheet.
- the tobacco sheet may contain a flavor.
- a flavoring agent is a substance that provides an odor or flavor.
- the perfume may be a natural perfume or a synthetic perfume. As the perfume, one kind of perfume may be used, or a mixture of multiple kinds of perfumes may be used. Any flavor commonly used in smoking articles can be used as the flavor, specific examples of which are described below.
- Flavoring agents can be included in the sheet for smoking articles in an amount such that the smoking article can provide the desired aroma and flavor, for example, the amount is preferably 1 to 30% by weight, more preferably 1 to 30% by weight in the tobacco sheet. is 2 to 20% by mass.
- the type of perfume is not particularly limited, and from the viewpoint of imparting a good perfume feeling, acetoanisole, acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl alcohol, amyl butyrate, trans-anethole, star anise.
- Oil carob absolute, beta-carotene, carrot juice, L-carvone, beta-caryophyllene, cassia bark oil, cedarwood oil, celery seed oil, chamomile oil, cinnamaldehyde, cinnamic acid, cinnamyl alcohol, cinnamyl cinnamate, Citronella oil, DL-citronellol, clary sage extract, cocoa, coffee, cognac oil, coriander oil, cumin aldehyde, davana oil, ⁇ -decalactone, ⁇ -decalactone, decanoic acid, dill herb oil, 3,4-dimethyl-1, 2-cyclopentanedione, 4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one, 3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine, 2,5-dimethyl Pyrazine, 2,6-dimethylpyrazine
- fragrances e.g. jasmine oil, lemon oil, vetiver oil, lobage oil
- esters e.g. menthyl acetate, isoamyl propionate, etc.
- alcohols e.g. phenylethyl alcohol, cis-6-nonene-1- all, etc.
- the tobacco sheet in this aspect preferably has Sa of 5 to 30 ⁇ m on at least one surface.
- Sa is an index of surface roughness, and when the tobacco sheet of this embodiment has Sa within the above range, it is excellent in workability, and furthermore, it has reduced chipping from the surface. From this point of view, Sa is more preferably 10 to 25 ⁇ m, still more preferably 10 to 20 ⁇ m. Both sides of the tobacco sheet of this aspect preferably have Sa within the above range.
- the thickness of the tobacco sheet is not limited, but in one aspect it is preferably 20 to 2000 ⁇ m, more preferably 100 to 1500 ⁇ m, and even more preferably 100 to 1000 ⁇ m.
- the tobacco sheet in this embodiment preferably has a tensile elongation of 2.0% or more, more preferably 3.0% or more, and still more preferably 5.0% or more. Although the upper limit of the tensile elongation is not limited, it is usually about 15% or less. Further, the tobacco sheet preferably has a tensile stress of 2.0 N/mm or more, more preferably 2.5 N/mm or more, and still more preferably 3.0 N/mm or more.
- the smoothness of the tobacco sheet in this embodiment affects the handleability of the product.
- a smoking article using a tobacco sheet with poor smoothness generates fine powder called shavings during or after use, which may cause problems in handling such as sticking to clothes.
- the tobacco sheet of the present invention is excellent in smoothness, the occurrence of such problems can be suppressed.
- Tobacco segments for use in smoking articles can be produced from tobacco sheets.
- the tobacco segment comprises a tubular wrapper, and comprises a tobacco sheet spirally packed in the wrapper (see FIG. 3(A)).
- 20A is a tobacco segment
- T is a tobacco sheet
- 22 is a wrapper, usually paper.
- the tobacco segment is preferably rod-shaped and can have a length of 15-80 mm and a diameter of the order of 5-10 mm.
- the tobacco segment 20A shown in FIG. 3A can be cut to have an aspect ratio (length/diameter) of about 0.5 to 1.2 (see FIG. 3(B)).
- the tobacco segment 20A in another embodiment, comprises a tubular wrapper 22, and comprises a tobacco sheet T folded and filled inside the wrapper.
- the ridgeline produced by folding is substantially parallel to the longitudinal direction of the segment (see FIG. 3(C)).
- the tobacco segment 20A is preferably rod-shaped, and can have a length of 15-80 mm and a diameter of the order of 5-10 mm.
- it is preferable that the tobacco sheet T is preliminarily subjected to surface wrinkling such as pleating or crimping.
- the tobacco segment 20A includes a tubular wrapper 22, and includes a tobacco sheet cut piece Tc filled in the wrapper (see FIG. 3(D)).
- the tobacco segment 20A is preferably rod-shaped, and can have a length of 15-80 mm and a diameter of the order of 5-10 mm.
- the size of the cut piece is not limited, for example, the length of the longest side can be about 2 to 20 mm and the width can be about 0.5 to 1.5 mm.
- the tobacco segment 20A is provided with a cylindrical wrapper 22, and provided with strand-type cuts filled in the wrapper (see FIG. 3(E)).
- the strand type cuts are filled so that the longitudinal direction thereof is substantially parallel to the longitudinal direction of the wrapper 22 .
- the width of the strand type cut can be about 0.5 to 1.5 mm.
- the tobacco segment 20A in another embodiment, comprises a tubular wrapper 22 and comprises cut tobacco filling randomly filled in the wrapper. Tobacco cuts are cut and different from strand-type cuts.
- the tobacco sheet in this aspect can be manufactured by any method, but is preferably manufactured by a method comprising the following steps. Step 1 of kneading at least a fibrous material, a tobacco material, a binder and a medium to prepare a mixture. Step 2 of pressing the mixture or extruding it through a die to prepare a wet sheet. Step 3 of drying the wet sheet.
- a sheet formed by applying pressure in this way is called a "pressure-formed sheet", and as described later, the "pressure-formed sheet” includes a "laminate sheet” and an "extruded sheet".
- a laminate sheet is a sheet obtained by rolling out a mixture to a target thickness with a roller one or more times and then drying to a target moisture content.
- An extruded sheet is a sheet obtained by extruding a mixture from a T-die or the like to a target thickness and then drying to a target moisture content. Flattening and extrusion may be combined in pressure formed sheets. For example, the mixture may be extruded and then further rolled into a sheet.
- Process 1 In this step, a fibrous material, a tobacco material, a binder, and a medium are kneaded. Aerosol-forming bases, emulsifiers, or fragrances can also be added, if desired. The blending amount of each component is adjusted so as to achieve the aforementioned amounts.
- the medium preferably contains water or a water-soluble organic solvent such as ethanol having a boiling point of less than 100° C. as a main component, and more preferably water or ethanol.
- This step can be carried out by kneading each component, but is preferably carried out through 1) pulverization of raw material (for example, single leaf), 2) preparation of wet flour, and 3) kneading.
- 1) Pulverization It is preferable to coarsely crush the raw material and then finely pulverize it using a pulverizer (eg, ACM-5 manufactured by Hosokawa Micron).
- the particle size D90 after milling is preferably between 20 and 1000 ⁇ m. The particle size is measured using a laser diffraction particle size meter such as Mastersizer (manufactured by Malvern).
- a binder and, if necessary, additives such as flavor and lipid are added and mixed. Since this mixing is preferably a dry blend, it is preferred to use a mixer as a mixer.
- a medium such as water and, if necessary, an aerosol-generating base material such as glycerin are added to the dry blend and mixed in a mixer to prepare a wet powder (powder in a wet state).
- the amount of the medium in the wet powder can be 20-80% by weight, preferably 20-40% by weight, and is adjusted according to step 2. For example, the amount of the medium can be 20 to 50% by weight when compression is performed in step 2, and 20 to 80% by weight when extrusion is performed.
- the wet powder preferably has a solid content concentration of 50 to 90% by mass.
- Kneading The wet powder is kneaded using a kneader (eg, DG-1 manufactured by Dalton).
- the kneading is preferably carried out until the medium spreads over the whole.
- kneading is preferably carried out until the color of the mixture becomes uniform visually.
- the mixture (wet powder) is compressed or extruded through a die to prepare a wet sheet.
- a wet sheet For example, while sandwiching the mixture between two base films, it is passed between a pair of rollers until it reaches a predetermined thickness (more than 100 ⁇ m) using a calendering device (manufactured by Yuri Roll Machinery Co., Ltd.), and pressed. It can be spread out to give a laminate with a wet sheet between the two substrate films.
- a non-adhesive film such as a fluoropolymer film is preferable as the base film.
- Roller compression can be performed multiple times.
- the mixture (wet powder) can be extruded through a die (preferably a T-die) provided with a predetermined gap to form a wet sheet on the substrate.
- a die preferably a T-die
- the base material known ones such as a glass plate, a metal plate, and a plastic plate can be used.
- a known extruder can be used for extrusion.
- Process 3 the wet sheet is dried.
- this step can be carried out according to the following procedure. 1) Peel off one base film. 2) Dry the laminate using a forced air dryer. The drying temperature may be room temperature, preferably 50 to 100° C., and the drying time may be 1 to 2 minutes. 3) Next, the remaining base film is peeled off and dried under the above conditions to obtain a tobacco sheet. Drying in this way can prevent the tobacco sheet from adhering to other substrates.
- the tobacco sheet thus obtained is also called a "laminate sheet".
- the laminate sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members. Also, the method is suitable for producing sheets of 300 ⁇ m or less.
- the wet sheet on the substrate is air-dried or heated to dry. Drying conditions are as described above.
- the tobacco sheet thus obtained is also called an "extruded sheet".
- the extruded sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members.
- the method is suitable for producing sheets of 200 ⁇ m and above.
- the tobacco sheet in this aspect contains a tobacco material and a cellulose derivative having a degree of substitution of 0.65 or more as a binder.
- Binder In this embodiment, a cellulose derivative having a degree of substitution of 0.65 or more is used as the binder.
- a cellulose derivative is a cellulose in which the —OH group of the gluconopyranose residue is modified. Those in which the —OH group is modified to an —OR group (R is an organic group) are called cellulose ethers, and those in which an —OX group (X is a group derived from an acid) are called cellulose esters. Both can be used in the present invention.
- the degree of substitution is the number of substituents per gluconopyranose residue, that is, the number of modified OH groups.
- the degree of substitution used in the present invention is preferably 0.65 or more, more preferably 0.7 or more, still more preferably 0.8 or more.
- the upper limit of the degree of substitution is preferably 3.0 or less, more preferably 2.0 or less, still more preferably 1.6 or less, and particularly preferably 1.0 or less.
- the degree of substitution is measured by known methods.
- the degree of substitution is measured by the nitric acid-methanol method.
- the method is as follows: 1) About 2.0 g of a sample is accurately weighed and placed in a 300 ml stoppered Erlenmeyer flask. Add 100 ml of methanol nitrate (1 g of anhydrous methanol to 100 ml of special grade concentrated nitric acid) and shake for about 2 hours to convert terminal acid groups from salt form to hydrogen form (for example, from COONa to COOH). 2) The sample is filtered through a glass filter 1G3, washed with 200 ml of 80% methanol, and dried at 105° C. for 2 hours.
- R is a C1-C3 linear or branched alkyl group such as a methyl group, an ethyl group, a propyl group; Hydroxyalkyl group; C7-C20 arylalkyl group such as benzyl group and trityl group; Cyanoalkyl group such as cyanoethyl group; Carboxyalkyl group such as carboxymethyl group and carboxyethyl group; Aminoalkyl group such as aminoethyl group are mentioned. Among them, R is preferably a carboxyalkyl group, more preferably a carboxymethyl group.
- the degree of substitution in cellulose ethers is also called degree of etherification.
- X is a group derived from C0 to C4 carboxylic acids such as formic acid, acetic acid, propionic acid and butyric acid; a group derived from C6 to C10 aromatic carboxylic acids such as benzoic acid and phthalic acid; p-toluenesulfonic acid groups derived from sulfonic acid such as ; groups derived from inorganic acids such as nitric acid, sulfuric acid and phosphoric acid; groups derived from xatogenic acid.
- the degree of substitution in cellulose esters is also called the degree of esterification.
- the cellulose derivative is highly hydrophilic, its affinity with tobacco materials is improved when it is used as a binder. As a result, the strength of the tobacco sheet is improved, and it becomes difficult for the tobacco sheet to crack during use.
- the cellulose derivative is soluble in organic solvents, especially ethanol. Therefore, as will be described later, when a mixture containing ethanol as a medium is used in the manufacture of tobacco sheets, the viscosity of the mixture can be lowered, which is more advantageous than a mixture containing water as a medium in transportation and coating processes in manufacturing. is. In addition, since ethanol evaporates more easily than water, it is possible to shorten the production time and reduce the energy cost during drying in the above production method.
- the amount of the cellulose derivative in the tobacco sheet is not particularly limited, but is preferably 0.1 to 10% by mass in terms of dry mass (mass excluding mixed water, hereinafter the same) relative to the dry mass of the tobacco sheet. , more preferably 1 to 5% by mass, and further 2 to 4% by mass. If the amount of the binder exceeds the upper limit or is less than the lower limit, the above effects may not be sufficiently exhibited.
- cellulose derivatives are shown below.
- Cellulose ethers methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxymethylethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, benzylcellulose, tritylcellulose, cyanoethylcellulose, carboxymethylcellulose, carboxyethylcellulose, aminoethylcellulose
- Cellulose esters cellulose acetate, cellulose formate, Organic acid esters such as cellulose propionate, cellulose butyrate, cellulose benzoate, cellulose phthalate, tosylcellulose cellulose nitrate; inorganic acid esters such as cellulose sulfate, cellulose phosphate, and cellulose xanthate
- the tobacco material described in the first aspect can be used in addition to the fibrous tobacco material.
- the tobacco sheet may contain the aerosol-generating agent described in the first aspect.
- the tobacco sheet may contain the emulsifier described in the first aspect.
- the tobacco sheet may contain cellulose other than tobacco.
- Cellulose other than tobacco includes, for example, the aforementioned cellulose fibers and cellulose powder, and does not include cellulose derivatives as binders.
- the tobacco sheet may contain the flavor described in the first aspect.
- the thickness of the tobacco sheet in this aspect is not limited, but in one aspect it is preferably 20 to 2000 ⁇ m, more preferably 100 to 1500 ⁇ m, still more preferably 100 to 1000 ⁇ m. .
- the tobacco sheet in this embodiment preferably has a tensile stress of 1.7 N/mm or more, more preferably 2 N/mm or more, still more preferably 3 N/mm or more.
- the tobacco sheet in this aspect preferably has an arithmetic mean surface roughness Sa of 0.03 mm or less.
- Sa is an index of surface roughness, and when the tobacco sheet in this embodiment has Sa within the above range, the amount of chipping from the surface is reduced. From this point of view, the upper limit of Sa is more preferably 0.02 mm or less.
- Tobacco segments for use in smoking articles can be produced from tobacco sheets.
- the tobacco segment in this aspect is as described in the first aspect.
- the tobacco sheet in this aspect can be manufactured by any method, but is preferably manufactured by a method comprising the following steps. Step 1 of preparing a mixture comprising at least a tobacco material, the cellulose derivative and a medium; Step 2 of spreading the mixture on a substrate to prepare a wet sheet, and Step 3 of drying the wet sheet.
- a fibrous material optionally a tobacco material, a cellulose derivative as a binder, and a medium are mixed. Aerosol-forming bases, emulsifiers, or fragrances can also be added, if desired.
- the blending amount of each component is adjusted so as to achieve the aforementioned amounts.
- the medium preferably contains water or a water-soluble organic solvent such as ethanol having a boiling point of less than 100° C. as a main component, and more preferably water or ethanol.
- the mixing method is not limited, and known equipment such as mixers and kneaders can be used.
- the solid content concentration of the mixture obtained by mixing is not limited, and is appropriately adjusted so as to be suitable for step 2.
- the upper limit of the solid content concentration is preferably 98% by mass or less, 90% by mass or less, or 80% by mass or less, and the lower limit is preferably 10% by mass or more, 20% by mass or more, or 30% by mass or more. , 40% by mass or more, or 50% by mass or more.
- the mixture is spread on a substrate to prepare a wet sheet.
- the substrate is not limited, and includes inorganic material substrates such as glass plates, metal substrates such as aluminum plates, organic material substrates such as PET films and fluoropolymer films, and fiber material substrates such as nonwoven fabrics.
- the method of spreading the mixture on the base material is not limited, but as described later, a rolling method of rolling using rollers, an extrusion method of extruding from a die, and a casting method of casting can be mentioned.
- the wet sheet is dried. Drying can be carried out according to known methods.
- the wet sheet can be air dried at room temperature or heated to dry.
- the heating temperature is also not limited, and can be, for example, 60 to 150.degree.
- the dried sheet is separated from the substrate to obtain the tobacco sheet.
- a binder for example, tobacco particles
- a fibrous material for example, a fibrous material
- additives such as flavor and lipid
- this mixing is preferably a dry blend, it is preferred to use a mixer as a mixer.
- a medium such as water and, if necessary, an aerosol-generating base material such as glycerin are added to the dry blend and mixed in a mixer to prepare a wet powder (powder in a wet state).
- the amount of the medium in the wet powder can be 20 to 80% by mass, preferably 20 to 40% by mass.
- the wet powder preferably has a solid content concentration of 50 to 90% by mass.
- the wet powder is kneaded using a uniaxial or multiaxial kneader such as a kneader (DG-1 manufactured by Dalton Co., etc.).
- a kneader DG-1 manufactured by Dalton Co., etc.
- the kneading is preferably carried out until the medium spreads over the whole.
- kneading is preferably carried out until the color of the mixture becomes uniform visually.
- Process 2 While sandwiching the mixture after kneading between two base films, it is passed between a pair of rollers until it reaches a predetermined thickness (more than 100 ⁇ m) using a calender device (manufactured by Yuri Roll Machinery Co., Ltd.). , to obtain a laminate with a wet sheet between the two substrate films. Roller compression can be performed multiple times.
- the base film is preferably a non-adhesive film such as a fluoropolymer film, specifically a Teflon (registered trademark) film.
- Process 3 One of the base films in the laminate is peeled off.
- the laminate is dried using an air dryer.
- the drying temperature is preferably 50-100° C. and the drying time can be 1-2 minutes.
- the remaining base film is peeled off and dried under the above conditions to obtain a tobacco sheet. Drying in this way can prevent the tobacco sheet from adhering to other substrates.
- the tobacco sheet obtained by this method is also called "laminate sheet".
- the laminate sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members. Also, the method is suitable for producing sheets of 300 ⁇ m or less.
- Step 1 in this method is as described in the rolling method.
- Prepare wet flour (wet flour).
- the amount of the medium in the wet powder can be selected in the range of 20-80% by mass, preferably 20-40% by mass.
- Process 2 In this step, the wet powder is extruded through a die provided with a predetermined gap to form a wet sheet on the substrate. A known extruder can be used for extrusion.
- Process 3 In this step, the wet sheet is dried to obtain a tobacco sheet. The drying conditions are as described for the rolling method.
- the tobacco sheet obtained by this method is also called an "extruded sheet".
- the extruded sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members.
- the method is suitable for producing sheets of 200 ⁇ m and above.
- a sheet molded under pressure in this way is called a "pressure-molded sheet”, and "pressure-molded sheet” includes “laminate sheet” and "extruded sheet”.
- a laminate sheet is a sheet obtained by rolling out a mixture to a target thickness with a roller one or more times and then drying to a target moisture content.
- An extruded sheet is a sheet obtained by extruding a mixture from a T-die or the like to a target thickness and then drying to a target moisture content. Flattening and extrusion may be combined in pressure formed sheets. For example, the mixture may be extruded and then further rolled into a sheet.
- Process 1 Step 1 in the method can be performed in any manner.
- a mixture can be prepared by mixing a tobacco raw material having a desired particle size, a cellulose derivative, a medium, and, if necessary, additives with a mixer or the like. Since the solid content concentration of the mixture obtained in this step is preferably about 3 to 15% by mass, the mixture is also called slurry.
- Process 2 In this step, the slurry is cast on the substrate to form a wet sheet. Casting can be carried out as known.
- Process 3 the wet sheet is dried to obtain a tobacco sheet.
- the drying conditions are as described for the rolling method.
- the tobacco sheet obtained by this method is also called "cast sheet".
- Tobacco lamina (leaf tobacco) was dry pulverized with a Hosokawa Micron ACM machine to obtain tobacco powder.
- the cumulative 90% particle diameter (D90) in the volume-based particle size distribution measured by the dry laser diffraction method is measured using a Mastersizer (trade name, manufactured by Spectris Co., Ltd., Malvern Panalytical Division). As a result, it was 200 ⁇ m.
- a tobacco sheet was produced by a rolling method. Specifically, 77 parts by mass of the tobacco raw material, 12 parts by mass of glycerin as an aerosol generating agent, 1 part by mass of carboxymethyl cellulose as a molding agent, and fibrous pulp as a fibrous material (canfor pulp) 10 parts by mass of dry defibrated product) were mixed and kneaded by an extruder. The kneaded product was formed into a sheet by two pairs of metal rolls and dried in a hot air circulating oven at 80° C. to obtain a tobacco sheet. The tobacco sheet was shredded to a size of 0.8 mm ⁇ 9.5 mm using a shredder.
- the swelling properties of the shredded tobacco sheets were measured. Specifically, the cut tobacco sheets were left in a conditioning room at 22° C. and 60% for 48 hours, and then measured for swelling with DD-60A (trade name, manufactured by Borgwald). The measurement was carried out by placing 15 g of cut tobacco sheets in a cylindrical container having an inner diameter of 60 mm and compressing the container with a load of 3 kg for 30 seconds to determine the volume. Table 1 shows the results. In addition, in Table 1, the swelling property is shown as an increase rate (%) of the swelling property with respect to the reference value of the swelling property value of Comparative Example 1 described later.
- Tobacco powder was prepared in the same manner as in Example 1. Using the tobacco powder as a tobacco raw material, a tobacco sheet was produced by a rolling method. Specifically, 87 parts by mass of the tobacco raw material, 12 parts by mass of glycerin as an aerosol generator, and 1 part by mass of carboxymethyl cellulose as a molding agent were mixed and kneaded by an extruder. The kneaded product was formed into a sheet by two pairs of metal rolls and dried in a hot air circulating oven at 80° C. to obtain a tobacco sheet. The tobacco sheet was shredded to a size of 0.8 mm ⁇ 9.5 mm using a shredder. The swelling properties of the shredded tobacco sheets were measured in the same manner as in Example 1. Table 1 shows the results.
- Example 1 which is the tobacco sheet according to the present embodiment, has improved swelling properties compared to the tobacco sheet of Comparative Example 1, which does not contain a fibrous material.
- Example 1 the tobacco sheet was produced by the rolling method, but when the tobacco sheet was similarly produced by the casting method, the swelling property was improved.
- a kneader (DG-1, manufactured by Dalton), the wet powder was kneaded six times at room temperature to obtain a mixture.
- a T-die was used as the die, and the screw rotation speed was 38.5 rpm.
- Teflon (registered trademark) film was peeled off from the laminate and dried at 80°C for 1 to 2 minutes using a ventilation dryer. Next, another film was peeled off, the wet sheet was dried under the same conditions, and the tobacco sheet of the present invention was produced and evaluated.
- the wet powder medium weight indicates the amount of dry matter for the pulverized tobacco leaves, glycerin, and binder
- the water indicates the total amount of the charged mass and the water content contained in the pulverized tobacco leaves, glycerin, and binder.
- a tobacco sheet was produced by a papermaking method according to a standard method. Specifically, the water-soluble component of the tobacco raw material is extracted with water, the extraction residue, pulp and water are mixed, beaten using a grinder, formed into a sheet with a paper machine, the sheet is dried, The extract and glycerin were added to the sheet.
- the tobacco sheet was evaluated in the same manner as in Reference Example A1. The composition of the sheet is shown in Table A2. Table A3 shows the evaluation results of the tobacco sheets produced in the above examples.
- the evaluation method will be described below.
- the tobacco sheets prepared in each example were cut to prepare cut pieces.
- a wrapper 22 having a length of 12 mm and a diameter of 7 mm was filled with the cut pieces at 70% by volume to prepare a tobacco-containing segment 20A.
- a flavor inhalation article 1 shown in FIG. 1 comprising the tobacco-containing segment was prepared.
- a system (internal heating type) as shown in FIG. 2 was prepared and subjected to a smoking test (14 puffs, CIR conditions, constant heating at 350° C.) using a smoking machine. After the smoking test, the mince were gently removed from the tobacco segment 20A. Then, the minced meat was newly filled into the wrapper 22 again at the above volume % and subjected to the second smoking test. A total of 20 smoking tests were conducted in this manner, and the volume of total minced spillage remaining in the wrapper 22 was measured.
- Tobacco leaves were pulverized using a pulverizer (ACM-5 manufactured by Hosokawa Micron) so that D90 was 50 to 800 ⁇ m to obtain leaf tobacco particles. D90 was measured with a Mastersizer (manufactured by Malvern).
- Leaf tobacco particles and carboxymethyl cellulose (Sunrose FF30MC manufactured by Nippon Paper Industries Co., Ltd.) as a binder were dry-blended using a mixer. Then, glycerin as an aerosol-generating base and water as a medium were added to the dry blend and mixed in a mixer to prepare a wet powder.
- the composition of each component is as follows.
- the crushed tobacco leaf material, glycerin, and binder indicate the amount of dry matter
- water indicates the total amount of the charged mass and the weight of water contained in the crushed tobacco leaf material, glycerin, and binder.
- the wet powder was kneaded six times at room temperature to obtain a mixture.
- the shape of the die was T-shaped (T die), and the screw rotation speed was 38.5 rpm.
- Teflon (registered trademark) film was peeled off from the laminate and dried at 80°C for 1 to 2 minutes using a ventilation dryer. Next, another film was peeled off, and the wet sheet was dried under the same conditions to produce a tobacco sheet according to this embodiment.
- the evaluation method will be described below.
- the tobacco sheets prepared in each example were cut to prepare cut pieces.
- a wrapper 22 having a length of 12 mm and a diameter of 7 mm was filled with the cut pieces at 70% by volume to prepare a tobacco-containing segment 20A.
- a flavor inhalation article 1 shown in FIG. 1 comprising the tobacco-containing segment was prepared.
- a system (internal heating type) as shown in FIG. 2 was prepared and subjected to a smoking test (14 puffs, CIR conditions, constant heating at 350° C.) using a smoking machine. After the smoking test, the mince were gently removed from the tobacco segment 20A. Then, the minced meat was newly filled into the wrapper 22 again at the above volume % and subjected to the second smoking test. A total of 20 smoking tests were conducted in this manner, and the volume of total minced spillage remaining in the wrapper 22 was measured.
- a tobacco sheet for a non-combustion heating type flavor inhaler containing a fibrous material [2] The tobacco sheet for a non-combustion heating type flavor inhaler according to [1], wherein the fibrous material accounts for 5 to 50% by mass of 100% by mass of the tobacco sheet. [3] The non-combustion heated flavor according to [1] or [2], wherein the fibrous material is at least one selected from the group consisting of fibrous pulp, fibrous tobacco material, and fibrous synthetic cellulose. Tobacco sheet for inhaler. [4] The tobacco sheet for a non-combustion heating type flavor inhaler according to [3], wherein the fibrous material is fibrous pulp.
- a non-combustion heating flavor inhaler comprising a tobacco-containing segment including the tobacco sheet for a non-combustion heating flavor inhaler according to any one of [1] to [13].
- [1A] A tobacco sheet comprising a tobacco material and a binder, wherein at least one surface has an arithmetic mean surface roughness Sa of 5 to 30 ⁇ m.
- [2A] The sheet of [1A], which is a pressure-molded sheet.
- [3A] The sheet according to [1A] or [2A], wherein the binder content is 6% by mass or less in terms of dry mass relative to the dry mass of the tobacco sheet.
- [4A] The tobacco sheet according to [1A], wherein both surfaces have an arithmetic mean surface roughness Sa of 5 to 30 ⁇ m.
- [5A] The sheet according to any one of [1A] to [4A], having a tensile elongation of 5 to 15%.
- [6A] A non-combustion heating smoking article comprising the tobacco sheet according to any one of [1A] to [5A] or a material derived therefrom.
- [9A] The production method of [7A] or [8A], wherein the step 1 includes kneading at least the tobacco material, the binder and the medium with a single-screw or multi-screw kneader.
- [10A] The production method according to any one of [7A] to [9A], wherein the mixture contains 20 to 80% by mass of the medium relative to the total amount of the mixture.
- step 1 includes kneading the tobacco material, the cellulose derivative, and the medium in a uniaxial or multiaxial kneader.
- step 2 includes rolling the mixture with a roller or extruding it through a die.
- step 2 includes preparing a laminate sheet in which a wet sheet is present between two base films.
- step 2 includes preparing a laminate sheet in which a wet sheet is present between two base films.
- step 2 includes preparing a laminate sheet in which a wet sheet is present between two base films.
- step 2 includes preparing a laminate sheet in which a wet sheet is present between two base films.
- step 2 includes preparing a laminate sheet in which a wet sheet is present between two base films.
- a non-combustion heating smoking article comprising the tobacco sheet according to any one of [1B] to [6B] or a material derived therefrom.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
Description
本発明は、非燃焼加熱型香味吸引器用たばこシート、非燃焼加熱型香味吸引器、及び非燃焼加熱型香味吸引システムに関する。 The present invention relates to a tobacco sheet for a non-combustion heating flavor inhaler, a non-combustion heating flavor inhaler, and a non-combustion heating flavor inhalation system.
燃焼型香味吸引器(シガレット)では、葉たばこやたばこシートを含むたばこ充填物を燃焼して香味を得る。例えば特許文献1には、燃焼型香味吸引器に使用されるたばこシートが開示されている。該燃焼型香味吸引器の代替として、たばこシート等の香味源を燃焼する代わりに加熱して香味を得る非燃焼加熱型香味吸引器が提案されている。非燃焼加熱型香味吸引器の加熱温度は、燃焼型香味吸引器の燃焼温度より低く、例えば約400℃以下である。このように、非燃焼加熱型香味吸引器の加熱温度は低いため、煙量を増加させる観点から、非燃焼加熱型香味吸引器では香味源にエアロゾル発生剤を添加することができる。エアロゾル発生剤は加熱により気化し、エアロゾルを発生する。該エアロゾルはたばこ成分等の香味成分を伴い使用者に供給されるため、使用者は十分な香味を得ることができる。
A combustion-type flavor inhaler (cigarette) obtains flavor by burning tobacco fillings including leaf tobacco and tobacco sheets. For example,
非燃焼加熱型香味吸引器は、例えば、たばこシート等が充填されたたばこ含有セグメントと、冷却セグメントと、フィルターセグメントとを備えることができる。非燃焼加熱型香味吸引器のたばこ含有セグメントの軸方向の長さは、加熱ヒーターとの関係で、通常燃焼型香味吸引器のたばこ含有セグメントの軸方向の長さよりも短い。そのため、非燃焼加熱型香味吸引器では、加熱時のエアロゾル生成量を担保するために、短いたばこ含有セグメントの区間内に多量のたばこシートが充填されている。短い区間内に多量のたばこシートを充填するために、非燃焼加熱型香味吸引器では、通常膨嵩性の低い、すなわち高密度のたばこシートが使用されている。なお、膨嵩性とは、所定質量のたばこシートの刻みを一定圧力で一定時間圧縮したときの体積を示す値である。例えば特許文献2には、非燃焼加熱型香味吸引器に使用されるたばこシートが開示されている。
A non-combustion heating flavor inhaler can comprise, for example, a tobacco-containing segment filled with tobacco sheets or the like, a cooling segment, and a filter segment. The axial length of the tobacco-containing segment of the non-combustion-heating flavor inhaler is generally shorter than the axial length of the tobacco-containing segment of the normal combustion-type flavor inhaler in relation to the heating heater. Therefore, in the non-combustion heating type flavor inhaler, a large amount of tobacco sheets are filled in the short tobacco-containing segments in order to secure the amount of aerosol generated during heating. In order to fill a large amount of tobacco sheets in a short section, non-combustion heating type flavor inhalers usually use tobacco sheets with low swelling, that is, high density tobacco sheets. In addition, the swelling property is a value indicating the volume of a tobacco sheet having a predetermined mass when notches are compressed under a constant pressure for a certain period of time. For example,
しかし、本発明者等は、加熱方式やヒーターの加熱能力とエアロゾルの生成を考えた場合、膨嵩性の低い(高密度の)たばこシートを用いるとたばこ含有セグメントの総熱容量が高くなるため、加熱方法やヒーターの能力によっては、たばこ含有セグメントに充填されたたばこシートがエアロゾル生成に十分に寄与しないことを見出した。当該課題を解決するためには、たばこ含有セグメントの総熱容量を低減することが考えられる。 However, considering the heating method, the heating capacity of the heater, and the generation of aerosol, the present inventors believe that if a tobacco sheet with low swelling (high density) is used, the total heat capacity of the tobacco-containing segment increases. It was found that the tobacco sheet filled in the tobacco-containing segment does not sufficiently contribute to the generation of aerosol depending on the heating method and the capacity of the heater. In order to solve this problem, it is conceivable to reduce the total heat capacity of the tobacco-containing segment.
本発明者等は、たばこ含有セグメントの総熱容量を低減するために、(1)たばこシートに含まれるたばこ原料の比熱を低減する、(2)膨嵩性の高い(低密度の)たばこシートを用いる、ことを検討した。しかし、(1)についてはたばこ原料自体の比熱の低減は困難であるため、(2)によりたばこ含有セグメントの総熱容量を低減することが有効と考えられた。そのため、非燃焼加熱型香味吸引器に好適に用いられる膨嵩性の高い(低密度の)たばこシートの開発が望まれる。 In order to reduce the total heat capacity of the tobacco-containing segment, the present inventors (1) reduce the specific heat of the tobacco raw material contained in the tobacco sheet, and (2) use a highly bulky (low-density) tobacco sheet. I considered using it. However, as for (1), it is difficult to reduce the specific heat of the tobacco raw material itself, so it was considered effective to reduce the total heat capacity of the tobacco-containing segment by (2). Therefore, it is desired to develop a highly bulky (low density) tobacco sheet suitable for non-combustion heating type flavor inhalers.
本発明は、膨嵩性の高い非燃焼加熱型香味吸引器用たばこシート、該たばこシートを含む非燃焼加熱型香味吸引器、及び非燃焼加熱型香味吸引システムを提供することを目的とする。 An object of the present invention is to provide a highly bulky non-combustion heating flavor inhaler tobacco sheet, a non-combustion heating flavor inhaler including the tobacco sheet, and a non-combustion heating flavor inhalation system.
本発明は以下の実施態様を含む。
態様1
ファイバー状材料を含む非燃焼加熱型香味吸引器用たばこシート。
態様2
少なくとも1つの面の算術平均表面粗さSaが5~30μmである、態様1に記載のシート。
態様3
圧力成形シートである、態様1または2に記載のシート。
態様4
置換度が0.65以上であるセルロース誘導体を含む、態様1~3のいずれか一項に記載のシート。
態様5
前記置換度が0.7以上である、態様4に記載のシート。
態様6
態様1~5のいずれか一項に記載の非燃焼加熱型香味吸引器用たばこシートを含むたばこ含有セグメント、
を備える非燃焼加熱型香味吸引器。
態様7
態様6に記載の非燃焼加熱型香味吸引器と、
前記たばこ含有セグメントを加熱する加熱装置と、
を備える非燃焼加熱型香味吸引システム。
The present invention includes the following embodiments.
A tobacco sheet for a non-combustion heated flavor inhaler comprising a fibrous material.
The sheet according to
3. The sheet of
The sheet according to any one of
The sheet according to
A tobacco-containing segment comprising the tobacco sheet for a non-combustion heating type flavor inhaler according to any one of
A non-combustion heated flavor inhaler comprising:
A non-combustion heated flavor inhaler according to
a heating device for heating the tobacco-containing segment;
A non-combustion heated flavor suction system.
本発明によれば、膨嵩性の高い非燃焼加熱型香味吸引器用たばこシート、該たばこシートを含む非燃焼加熱型香味吸引器、及び非燃焼加熱型香味吸引システムを提供することができる。 According to the present invention, it is possible to provide a highly bulky non-combustion heating flavor inhaler tobacco sheet, a non-combustion heating flavor inhaler including the tobacco sheet, and a non-combustion heating flavor inhalation system.
[非燃焼加熱型香味吸引器用たばこシート]
本実施形態に係る非燃焼加熱型香味吸引器用たばこシート(以下、「たばこシート」ともいう。)はファイバー状材料を含む。本実施形態に係るたばこシートはファイバー状材料を含むため、嵩高く、高い膨嵩性を有する。そのため、本実施形態に係るたばこシートを用いることでたばこ含有セグメントの総熱容量を低減することができ、たばこ含有セグメントに充填されたたばこシートをエアロゾル生成に十分に寄与させることができる。また、本実施形態に係るたばこシートはたばこ原料やエアロゾル発生剤、成型剤をさらに含むことが好ましく、これらの配合割合を所定の範囲内とすることで、たばこシートの膨嵩性がより向上する。
[Tobacco sheet for non-combustion heating type flavor inhaler]
A tobacco sheet for a non-combustion heating type flavor inhaler (hereinafter also referred to as "tobacco sheet") according to this embodiment includes a fibrous material. Since the tobacco sheet according to this embodiment contains a fibrous material, it is bulky and has a high swelling property. Therefore, by using the tobacco sheet according to the present embodiment, the total heat capacity of the tobacco-containing segment can be reduced, and the tobacco sheet filled in the tobacco-containing segment can sufficiently contribute to aerosol generation. In addition, the tobacco sheet according to the present embodiment preferably further contains a tobacco raw material, an aerosol-generating agent, and a molding agent. By setting the mixing ratio of these ingredients within a predetermined range, the swelling property of the tobacco sheet is further improved. .
(ファイバー状材料)
本実施形態に係るたばこシートに含まれるファイバー状材料としては、繊維のようなファイバー形状を有する材料であれば特に限定されない。ファイバー状材料としては、例えば、ファイバー状パルプ、ファイバー状たばこ材料、ファイバー状合成セルロース等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。これらの中でも、繊維剛性の観点から、ファイバー状材料としてはファイバー状パルプが好ましい。
(fibrous material)
The fibrous material contained in the tobacco sheet according to this embodiment is not particularly limited as long as it is a material having a fibrous shape such as fibers. Examples of fibrous materials include fibrous pulp, fibrous tobacco materials, and fibrous synthetic cellulose. These may be used alone or in combination of two or more. Among these, fibrous pulp is preferable as the fibrous material from the viewpoint of fiber rigidity.
たばこシート100質量%に含まれるファイバー状材料の割合は、5~50質量%であることが好ましい。前記ファイバー状材料の割合が5質量%以上であることにより、機能を担保できる嵩高さが実現できる。また、前記ファイバー状材料の割合が50質量%以下であることにより、加熱時に十分なたばこ香気、エアロゾルを発生させることができる。前記ファイバー状材料の割合は、5~47質量%であることがより好ましく、5~45質量%であることがさらに好ましく、5~40質量%であることが特に好ましい。 The ratio of the fibrous material contained in 100% by mass of the tobacco sheet is preferably 5-50% by mass. By setting the ratio of the fibrous material to 5% by mass or more, a bulkiness that can ensure the function can be realized. Further, since the proportion of the fibrous material is 50% by mass or less, sufficient tobacco aroma and aerosol can be generated during heating. The proportion of the fibrous material is more preferably 5 to 47% by mass, even more preferably 5 to 45% by mass, and particularly preferably 5 to 40% by mass.
(たばこ原料)
前記ファイバー状材料がファイバー状たばこ材料以外である場合、本実施形態に係るたばこシートは、さらにたばこ原料を含むことができる。たばこ原料としてはたばこ成分が含まれるものであれば特に限定されないが、例えばたばこ粉末やたばこ抽出物が挙げられる。たばこ粉末としては、例えば葉たばこ、中骨、残幹等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。これらを所定の大きさに裁刻することで、たばこ粉末として使用することができる。たばこ粉末の大きさとしては、乾式レーザー回折法により測定される体積基準の粒度分布における累積90%粒子径(D90)が200μm以上であることが、更なる膨嵩性向上の観点から好ましい。たばこ抽出物としては、例えば葉たばこを粗砕し、これを水等の溶媒と混合・攪拌することで葉たばこから水溶性成分を抽出し、得られた水抽出物を減圧乾燥して濃縮することで得られるたばこ抽出物が挙げられる。
(tobacco raw material)
When the fibrous material is other than fibrous tobacco material, the tobacco sheet according to the present embodiment may further contain tobacco raw material. The tobacco raw material is not particularly limited as long as it contains tobacco components, and examples thereof include tobacco powder and tobacco extract. Tobacco powder includes, for example, leaf tobacco, core bones, residual stems, and the like. These may be used alone or in combination of two or more. By chopping these into a predetermined size, they can be used as tobacco powder. Regarding the size of the tobacco powder, it is preferable that the cumulative 90% particle size (D90) in the volume-based particle size distribution measured by the dry laser diffraction method is 200 μm or more from the viewpoint of further improving the swelling property. As the tobacco extract, for example, leaf tobacco is crushed, mixed and stirred with a solvent such as water to extract a water-soluble component from the leaf tobacco, and the resulting water extract is dried under reduced pressure and concentrated. Tobacco extracts obtained may be mentioned.
たばこシート100質量%に含まれるたばこ原料の割合は、30~91質量%であることが好ましい。前記たばこ原料の割合が30質量%以上であることにより、加熱時にたばこ香気を十分に発生させることができる。また、前記たばこ原料の割合が91質量%以下であることにより、エアロゾル発生剤や成型剤を十分な量含ませることができる。前記たばこ原料の割合は、50~90質量%であることがより好ましく、55~85質量%であることがさらに好ましく、60~80質量%であることが特に好ましい。 The ratio of the tobacco raw material contained in 100% by mass of the tobacco sheet is preferably 30 to 91% by mass. When the ratio of the tobacco raw material is 30% by mass or more, a sufficient tobacco aroma can be generated during heating. Further, by setting the ratio of the tobacco raw material to 91% by mass or less, a sufficient amount of an aerosol-generating agent and a molding agent can be included. The proportion of the tobacco raw material is more preferably 50 to 90% by mass, even more preferably 55 to 85% by mass, and particularly preferably 60 to 80% by mass.
(成型剤)
前記ファイバー状材料がファイバー状合成セルロース等のファイバー状成型剤以外である場合、本実施形態に係るたばこシートは、形状担保の観点から、さらに成型剤を含むことが好ましい。成型剤としては、例えば多糖類、タンパク、合成ポリマー等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。多糖類としては、例えばセルロース誘導体、天然由来の多糖類が挙げられる。
(molding agent)
When the fibrous material is other than a fibrous molding agent such as fibrous synthetic cellulose, the tobacco sheet according to the present embodiment preferably further contains a molding agent from the viewpoint of securing the shape. Molding agents include, for example, polysaccharides, proteins, synthetic polymers and the like. These may be used alone or in combination of two or more. Examples of polysaccharides include cellulose derivatives and naturally occurring polysaccharides.
セルロース誘導体としては、例えば、メチルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシメチルエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ベンジルセルロース、トリチルセルロース、シアノエチルセルロース、カルボキシメチルセルロース、カルボキシエチルセルロース、アミノエチルセルロース等のセルロースエーテル類;酢酸セルロース、ギ酸セルロース、プロピオン酸セルロース、酪酸セルロース、安息香酸セルロース、フタル酸セルロース、トシルセルロース等の有機酸エステル;硝酸セルロース、硫酸セルロース、リン酸セルロース、セルロースキサントゲン酸塩等の無機酸エステル等が挙げられる。 Cellulose derivatives include, for example, cellulose ethers such as methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxymethylethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, benzylcellulose, tritylcellulose, cyanoethylcellulose, carboxymethylcellulose, carboxyethylcellulose, aminoethylcellulose; Organic acid esters such as cellulose, cellulose formate, cellulose propionate, cellulose butyrate, cellulose benzoate, cellulose phthalate, and tosyl cellulose; and inorganic acid esters such as cellulose nitrate, cellulose sulfate, cellulose phosphate, and cellulose xanthate. be done.
天然由来の多糖類としては、例えば、グアーガム、タラガム、ローストビーンガム、タマリンド種子ガム、ペクチン、アラビアガム、トラガントガム、カラヤガム、ガッティガム、アラビノガラクタン、アマシードガム、カッシャガム、サイリウムシードガム、サバクヨモギシードガム等の植物由来の多糖類;カラギーナン、寒天、アルギン酸、アルギン酸プロピレングリコールエステル、ファーセレラン、フクロノリ抽出物等の藻類由来の多糖類;キサンタンガム、ジェランガム、カードラン、プルラン、アグロバクテリウムスクシノグリカン、ウェランガム、マクロホモプシスガム、ラムザンガム等の微生物由来の多糖類;キチン、キトサン、グルコサミン等の甲殻類由来の多糖類;デンプン、デンプングリコール酸ナトリウム、α化デンプン、デキストリン等のデンプン等が挙げられる。 Examples of naturally-derived polysaccharides include guar gum, tara gum, roasted bean gum, tamarind seed gum, pectin, arabic gum, tragacanth gum, karaya gum, gutti gum, arabinogalactan, amaseed gum, cascha gum, psyllium seed gum, and mugwort seed gum. plant-derived polysaccharides; carrageenan, agar, alginic acid, propylene glycol alginate, furcelleran, algae-derived polysaccharides such as fukuronori extract; xanthan gum, gellan gum, curdlan, pullulan, Agrobacterium succinoglycan, welan gum, macro Microorganism-derived polysaccharides such as homopsis gum and rhamzan gum; crustacean-derived polysaccharides such as chitin, chitosan, and glucosamine; and starches such as starch, sodium starch glycolate, pregelatinized starch, and dextrin.
タンパクとしては、例えば、小麦グルテン、ライ麦グルテン等の穀物タンパクが挙げられる。合成ポリマーとしては、例えば、ポリリン酸、ポリアクリル酸ナトリウム、ポリビニルピロリドン等が挙げられる。 Examples of proteins include grain proteins such as wheat gluten and rye gluten. Synthetic polymers include, for example, polyphosphoric acid, sodium polyacrylate, polyvinylpyrrolidone, and the like.
たばこシートに成型剤が含まれる場合、たばこシート100質量%に含まれる成型剤の割合は、0.1~15質量%であることが好ましい。前記成型剤の割合が0.1質量%以上であることにより、原料の混合体をシート状に容易に成型可能となる。また、前記成型剤の割合が15質量%以下であることにより、非燃焼加熱型香味吸引器のたばこ含有セグメントに求められる機能を担保するための他原料を十分に用いることができる。前記成型剤の割合は、0.2~13質量%であることがより好ましく、0.5~12質量%であることがさらに好ましく、1~10質量%であることが特に好ましい。 When the tobacco sheet contains a molding agent, the proportion of the molding agent contained in 100% by mass of the tobacco sheet is preferably 0.1 to 15% by mass. When the ratio of the molding agent is 0.1% by mass or more, the raw material mixture can be easily molded into a sheet. Further, since the ratio of the molding agent is 15% by mass or less, it is possible to sufficiently use other raw materials for ensuring the functions required for the tobacco-containing segment of the non-combustion heating type flavor inhaler. The ratio of the molding agent is more preferably 0.2 to 13% by mass, still more preferably 0.5 to 12% by mass, and particularly preferably 1 to 10% by mass.
(エアロゾル発生剤)
本実施形態に係るたばこシートは、加熱時の煙量増加の観点から、さらにエアロゾル発生剤を含むことが好ましい。エアロゾル発生剤としては、例えばグリセリン、プロピレングリコール、1,3-ブタンジオール等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。
(Aerosol generating agent)
From the viewpoint of increasing the amount of smoke when heated, the tobacco sheet according to this embodiment preferably further contains an aerosol-generating agent. Aerosol-generating agents include, for example, glycerin, propylene glycol, 1,3-butanediol and the like. These may be used alone or in combination of two or more.
たばこシートにエアロゾル発生剤が含まれる場合、たばこシート100質量%に含まれるエアロゾル発生剤の割合は、5~50質量%であることが好ましい。前記エアロゾル発生剤の割合が5質量%以上であることにより、量の観点から加熱時に十分なエアロゾルを発生させることができる。また、前記エアロゾル発生剤の割合が50質量%以下であることにより、熱容量の観点から加熱時に十分なエアロゾルを発生させることができる。前記エアロゾル発生剤の割合は、6~45質量%であることがより好ましく、8~40質量%であることがさらに好ましく、10~30質量%であることが特に好ましい。 When the tobacco sheet contains an aerosol-generating agent, the ratio of the aerosol-generating agent contained in 100% by mass of the tobacco sheet is preferably 5 to 50% by mass. When the proportion of the aerosol generating agent is 5% by mass or more, sufficient aerosol can be generated during heating from the viewpoint of quantity. In addition, since the proportion of the aerosol generating agent is 50% by mass or less, sufficient aerosol can be generated during heating from the viewpoint of heat capacity. The proportion of the aerosol generating agent is more preferably 6 to 45% by mass, even more preferably 8 to 40% by mass, and particularly preferably 10 to 30% by mass.
(補強剤)
前記ファイバー状材料がファイバー状パルプ等のファイバー状補強剤以外である場合、本実施形態に係るたばこシートは、更なる物性向上の観点から、さらに補強剤を含むことができる。補強剤としては、例えばパルプ、ペクチン懸濁水など乾燥すると膜を形成する表面コーティング機能をもった液状物質等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。
(Reinforcing agent)
When the fibrous material is other than a fibrous reinforcing agent such as fibrous pulp, the tobacco sheet according to the present embodiment may further contain a reinforcing agent from the viewpoint of further improving physical properties. Examples of the reinforcing agent include liquid substances such as pulp and pectin suspension having a surface coating function that forms a film when dried. These may be used alone or in combination of two or more.
たばこシートに補強剤が含まれる場合、たばこシート100質量%に含まれる補強剤の割合は、0.1~20質量%であることが好ましい。前記補強剤の割合が本範囲内の場合、非燃焼加熱型香味吸引器のたばこ含有セグメントに求められる機能を担保するための他原料を十分に用いることができる。前記補強剤の割合は、0.2~18質量%であることがより好ましく、0.5~15質量%であることがさらに好ましい。 When the tobacco sheet contains a reinforcing agent, the ratio of the reinforcing agent contained in 100% by mass of the tobacco sheet is preferably 0.1 to 20% by mass. When the proportion of the reinforcing agent is within this range, other raw materials can be sufficiently used to ensure the functions required for the tobacco-containing segment of the non-combustion heating type flavor inhaler. The ratio of the reinforcing agent is more preferably 0.2 to 18% by mass, more preferably 0.5 to 15% by mass.
(保湿剤)
本実施形態に係るたばこシートは、品質保持の観点から、さらに保湿剤を含むことができる。保湿剤としては、例えばソルビトール、エリスリトール、キシリトール、マルチトール、ラクチトール、マンニトール、還元麦芽糖水飴等の糖アルコール等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。
(moisturizer)
The tobacco sheet according to this embodiment may further contain a humectant from the viewpoint of maintaining quality. Examples of moisturizing agents include sugar alcohols such as sorbitol, erythritol, xylitol, maltitol, lactitol, mannitol, and reduced maltose starch syrup. These may be used alone or in combination of two or more.
たばこシートに保湿剤が含まれる場合、たばこシート100質量%に含まれる保湿剤の割合は、1~15質量%であることが好ましい。本範囲内の場合、非燃焼加熱型香味吸引器のたばこ含有セグメントに求められる機能を担保するための他原料を十分に用いることができる。前記保湿剤の割合は、2~12質量%であることがより好ましく、3~10質量%であることがさらに好ましい。 When the tobacco sheet contains a humectant, the ratio of the humectant contained in 100% by mass of the tobacco sheet is preferably 1 to 15% by mass. Within this range, other raw materials can be sufficiently used to secure the functions required for the tobacco-containing segment of the non-combustion-heating flavor inhaler. The ratio of the moisturizing agent is more preferably 2 to 12% by mass, even more preferably 3 to 10% by mass.
(その他の成分)
本実施形態に係るたばこシートは、前記ファイバー状材料、前記たばこ原料、前記成型剤、前記エアロゾル発生剤、前記補強剤、前記保湿剤以外にも、必要に応じて香料、呈味料等の香味料、着色剤、湿潤剤、保存料、無機物質等の希釈剤等を含むことができる。
(other ingredients)
In addition to the fibrous material, the tobacco raw material, the molding agent, the aerosol generating agent, the reinforcing agent, and the moisturizing agent, the tobacco sheet according to the present embodiment may contain a flavoring agent such as a fragrance and a flavoring agent, if necessary. Colorants, wetting agents, preservatives, diluents such as inorganic substances, and the like may be included.
(膨嵩性)
本実施形態に係るたばこシートの膨嵩性は、190cc/100g以上であることが好ましい。該膨嵩性が190cc/100g以上であることにより、非燃焼加熱型香味吸引器のたばこ含有セグメントの総熱容量を十分に低減することができ、たばこ含有セグメントに充填されたたばこシートがエアロゾル生成により寄与できるようになる。該膨嵩性は210cc/100g以上であることがより好ましく、230cc/100g以上であることがさらに好ましい。該膨嵩性の範囲の上限は特に限定されないが、例えば800cc/100g以下であることができる。なお、該膨嵩性は、たばこシートを0.8mm×9.5mmのサイズに裁刻し、22℃、60%の調和室内で48時間存置した後、DD-60A(商品名、ボルグワルド社製)にて測定される値である。測定は、裁刻されたたばこシート15gを内径60mmの円筒形容器に入れ、3kg荷重で30秒圧縮した時の容積を求めることで行われる。
(Bulkiness)
It is preferable that the tobacco sheet according to the present embodiment has a swelling property of 190 cc/100 g or more. When the swelling property is 190 cc/100 g or more, the total heat capacity of the tobacco-containing segment of the non-combustion heating type flavor inhaler can be sufficiently reduced, and the tobacco sheet filled in the tobacco-containing segment is generated by aerosol generation. be able to contribute. The swelling property is more preferably 210 cc/100 g or more, more preferably 230 cc/100 g or more. Although the upper limit of the swelling range is not particularly limited, it can be, for example, 800 cc/100 g or less. The swelling property was measured by cutting a tobacco sheet into a size of 0.8 mm x 9.5 mm, leaving it in a conditioned room at 22°C and 60% for 48 hours, and measuring DD-60A (trade name, manufactured by Borgwald). ) is the value measured by The measurement is carried out by placing 15 g of cut tobacco sheets in a cylindrical container with an inner diameter of 60 mm and compressing the container with a load of 3 kg for 30 seconds to obtain the volume.
(たばこシートの構成)
本実施形態において「たばこシート」とは、たばこシートを構成する成分がシート形状に成形されたものである。ここで「シート」とは、略平行な1対の主面、及び側面を有する形状をいう。たばこシートの長さ及び幅は、特段制限されることはなく、充填する態様に合わせて適宜調整できる。たばこシートの厚さは、特に限定されないが、伝熱効率と強度の兼ね合いから、100~1000μmが好ましく、150~600μmがより好ましい。
(Structure of cigarette sheet)
In the present embodiment, the "tobacco sheet" is formed by molding the constituents of the tobacco sheet into a sheet shape. Here, "sheet" refers to a shape having a pair of substantially parallel main surfaces and side surfaces. The length and width of the tobacco sheet are not particularly limited, and can be appropriately adjusted according to the manner of filling. The thickness of the tobacco sheet is not particularly limited, but is preferably 100 to 1000 μm, more preferably 150 to 600 μm, in terms of heat transfer efficiency and strength.
(たばこシートの製造方法)
本実施形態に係るたばこシートは、例えば圧延法、キャスト法等の公知の方法で製造することができる。このような方法で製造された各種たばこシートについては、「たばこの事典、たばこ総合研究センター、2009.3.31」に詳細が開示されている。
(Manufacturing method of tobacco sheet)
The tobacco sheet according to this embodiment can be produced by a known method such as a rolling method or a casting method. Various tobacco sheets manufactured by such a method are disclosed in detail in "Encyclopedia of Tobacco, Tobacco Research Center, March 31, 2009".
<圧延法>
圧延法によりたばこシートを製造する方法としては、例えば、以下の工程を含む方法を挙げることができる。
(1)水、たばこ粉末、エアロゾル発生剤、成型剤、及びファイバー状パルプを混合して混合物を得る工程。
(2)当該混合物を圧延ローラーに投入して圧延する工程。
(3)圧延ローラー上の圧延成形品をドクターナイフで剥離し、ネットコンベアーに移送し、乾燥機で乾燥する工程。
この方法でたばこシートを製造する場合、目的に応じて、各圧延ローラーの表面を加温又は冷却してもよく、各圧延ローラーの回転数を調整してもよい。また、各圧延ローラーの間隔を調整することで、所望の坪量のたばこシートを得ることができる。
<Rolling method>
Examples of methods for producing tobacco sheets by rolling include methods including the following steps.
(1) A step of mixing water, tobacco powder, an aerosol-generating agent, a molding agent, and fibrous pulp to obtain a mixture.
(2) A step of rolling the mixture by putting it into rolling rollers.
(3) A step of peeling off the rolled product on the rolling roller with a doctor knife, transferring it to a net conveyor, and drying it with a dryer.
When a tobacco sheet is produced by this method, the surface of each rolling roller may be heated or cooled, and the number of revolutions of each rolling roller may be adjusted, depending on the purpose. Further, by adjusting the distance between the rolling rollers, it is possible to obtain a tobacco sheet having a desired basis weight.
<キャスト法>
キャスト法によりたばこシートを製造する方法としては、例えば、以下の工程を含む方法を挙げることができる。
(1)水、たばこ粉末、エアロゾル発生剤、成型剤、及びファイバー状パルプを混合して混合物を得る工程。
(2)当該混合物を薄く延ばして(キャストして)乾燥し、たばこシートとする工程。
この方法でたばこシートを製造する場合、水、たばこ粉末、エアロゾル発生剤、成型剤、及びファイバー状パルプを混合したスラリーに対して紫外線照射もしくはX線照射することで、ニトロソアミン等の一部の成分を除去する工程を加えてもよい。
<Cast method>
Examples of methods for producing tobacco sheets by casting include methods including the following steps.
(1) A step of mixing water, tobacco powder, an aerosol-generating agent, a molding agent, and fibrous pulp to obtain a mixture.
(2) A step of thinly spreading (casting) the mixture and drying to form a tobacco sheet.
When a tobacco sheet is produced by this method, a slurry obtained by mixing water, tobacco powder, an aerosol generating agent, a molding agent, and fibrous pulp is irradiated with ultraviolet rays or X-rays to remove some components such as nitrosamines. may be added.
[非燃焼加熱型香味吸引器]
本実施形態に係る非燃焼加熱型香味吸引器は、本実施形態に係るたばこシートを含むたばこ含有セグメントを備える。本実施形態に係る非燃焼加熱型香味吸引器は、本実施形態に係る膨嵩性の高いたばこシートが充填されたたばこ含有セグメントを備えるため、たばこ含有セグメントの総熱容量を十分に低減することができ、たばこ含有セグメントに充填されたたばこシートがエアロゾル生成により寄与できるようになる。
[Non-combustion heating flavor inhaler]
The non-combustion heating flavor inhaler according to this embodiment comprises a tobacco-containing segment including the tobacco sheet according to this embodiment. Since the non-combustion heating type flavor inhaler according to the present embodiment includes the tobacco-containing segment filled with the highly bulky tobacco sheet according to the present embodiment, the total heat capacity of the tobacco-containing segment can be sufficiently reduced. This allows the tobacco sheets loaded into the tobacco-containing segments to contribute more to aerosol generation.
本実施形態に係る非燃焼加熱型香味吸引器の一例を図1に示す。図1に示される非燃焼加熱型香味吸引器1は、本実施形態に係るたばこシートが充填されたたばこ含有セグメント2と、周上に穿孔8を有する筒状の冷却セグメント3と、センターホールセグメント4と、フィルターセグメント5と、を備える。本実施形態に係る非燃焼加熱型香味吸引器は、たばこ含有セグメント、冷却セグメント、センターホールセグメント及びフィルターセグメント以外にも、他のセグメントを有していてもよい。
An example of the non-combustion heating type flavor inhaler according to this embodiment is shown in FIG. The non-combustion heating
本実施形態に係る非燃焼加熱型香味吸引器の軸方向の長さは特に限定されないが、40mm以上、90mm以下であることが好ましく、50mm以上、75mm以下であることがより好ましく、50mm以上、60mm以下であることがさらに好ましい。また、非燃焼加熱型香味吸引器の周の長さは16mm以上、25mm以下であることが好ましく、20mm以上、24mm以下であることがより好ましく、21mm以上、23mm以下であることがさらに好ましい。例えば、たばこ含有セグメントの長さは20mm、冷却セグメントの長さは20mm、センターホールセグメントの長さは8mm、フィルターセグメントの長さは7mmである態様を挙げることができる。なお、フィルターセグメントの長さは4mm以上、10mm以下の範囲内で選択可能である。また、その際のフィルターセグメントの通気抵抗は、セグメント当たり15mmH2O/seg以上、60mmH2O/seg以下であるように選択される。これら個々のセグメント長さは、製造適性、要求品質等に応じて、適宜変更できる。さらには、センターホールセグメントを用いずに、冷却セグメントの下流側にフィルターセグメントのみを配置しても、非燃焼加熱型香味吸引器として機能させることができる。 The axial length of the non-combustion heating type flavor inhaler according to the present embodiment is not particularly limited, but is preferably 40 mm or more and 90 mm or less, more preferably 50 mm or more and 75 mm or less, 50 mm or more, It is more preferably 60 mm or less. The circumference of the non-combustion heating flavor inhaler is preferably 16 mm or more and 25 mm or less, more preferably 20 mm or more and 24 mm or less, and even more preferably 21 mm or more and 23 mm or less. For example, the length of the tobacco-containing segment is 20 mm, the length of the cooling segment is 20 mm, the length of the center hole segment is 8 mm, and the length of the filter segment is 7 mm. In addition, the length of the filter segment can be selected within a range of 4 mm or more and 10 mm or less. Also, the ventilation resistance of the filter segments at that time is selected to be 15 mmH 2 O/seg or more and 60 mmH 2 O/seg or less per segment. These individual segment lengths can be changed as appropriate according to manufacturability, required quality, and the like. Furthermore, even if only the filter segment is arranged on the downstream side of the cooling segment without using the center hole segment, it can be made to function as a non-combustion heating type flavor inhaler.
(たばこ含有セグメント)
たばこ含有セグメント2は、本実施形態に係るたばこシートが巻紙(以下、「ラッパー」ともいう)内に充填されている。たばこシートを巻紙内に充填する方法は特に限定されないが、例えばたばこシートをラッパーで包んでもよく、筒状のラッパー内にたばこシートを充填してもよい。たばこシートの形状が矩形状のように長手方向を有する場合、たばこシートは該長手方向がラッパー内でそれぞれ不特定の方向となるように充填されていてもよく、たばこ含有セグメント2の軸方向又は該軸方向に対して垂直な方向となるように整列させて充填されていてもよい。
(segment containing tobacco)
In the tobacco-containing
(冷却セグメント)
図1に示されるように、冷却セグメント3は筒状部材7で構成される態様を挙げることができる。筒状部材7は例えば厚紙を円筒状に加工した紙管であってもよい。
(cooling segment)
As shown in FIG. 1, the
筒状部材7及び後述するマウスピースライニングペーパー12には、両者を貫通する穿孔8が設けられている。穿孔8の存在により、吸引時に外気が冷却セグメント3内に導入される。これにより、たばこ含有セグメント2が加熱されることで生成したエアロゾル気化成分が外気と接触し、その温度が低下するため液化し、エアロゾルが形成される。穿孔8の径(差し渡し長さ)は特に限定されないが、例えば0.5mm以上、1.5mm以下であってもよい。穿孔8の数は特に限定されず、1つでも2つ以上でもよい。例えば穿孔8は冷却セグメント3の周上に複数設けられていてもよい。
The
穿孔8から導入される外気量は、使用者により吸引される気体全体の体積に対して85体積%以下が好ましく、80体積%以下がより好ましい。前記外気量の割合が85体積%以下であることにより、外気によって希釈されることによる香味の低減を十分に抑制することができる。なお、これを別の言い方ではベンチレーション割合ともいう。ベンチレーション割合の範囲の下限は、冷却性の観点から、55体積%以上が好ましく、60体積%以上がより好ましい。
The amount of outside air introduced through the
また、冷却セグメントは、しわ付けされた、ひだ付けされた、ギャザー加工された、又は折り畳まれた適切な構成材料のシートを含むセグメントであってもよい。そのような要素の断面プロフィールは、ランダムに向いたチャネルを示す場合がある。また、冷却セグメントは、縦方向延在チューブの束を含んでいてもよい。このような冷却セグメントは、例えば、ひだ付け、ギャザー付け、又は折り畳まれたシート材料を巻紙で巻装して形成することができる。 The cooling segment may also be a segment comprising a crumpled, pleated, gathered or folded sheet of suitable construction material. The cross-sectional profile of such elements may exhibit randomly oriented channels. The cooling segment may also include a bundle of longitudinally extending tubes. Such cooling segments may be formed, for example, from pleated, gathered, or folded sheet material wrapped with wrapping paper.
冷却セグメントの軸方向の長さは、例えば7mm以上、28mm以下であることができ、例えば18mmであることができる。また、冷却セグメントは、その軸方向断面形状として実質的に円形であることができ、その直径は例えば5mm以上、10mm以下であることができ、例えば約7mmであることができる。 The axial length of the cooling segment can be, for example, 7 mm or more and 28 mm or less, and can be, for example, 18 mm. Also, the cooling segment can be substantially circular in its axial cross-sectional shape, and its diameter can be, for example, 5 mm or more and 10 mm or less, and can be, for example, about 7 mm.
(センターホールセグメント)
センターホールセグメントは1つまたは複数の中空部を有する充填層と、該充填層を覆うインナープラグラッパー(内側巻紙)とで構成される。例えば、図1に示されるように、センターホールセグメント4は、中空部を有する第二の充填層9と、第二の充填層9を覆う第二のインナープラグラッパー10とで構成される。センターホールセグメント4は、マウスピースセグメント6の強度を高める機能を有する。第二の充填層9は、例えば酢酸セルロース繊維が高密度で充填されトリアセチンを含む可塑剤が酢酸セルロース質量に対して、6質量%以上、20質量%以下添加されて硬化された内径φ1.0mm以上、φ5.0mm以下のロッドとすることができる。第二の充填層9は繊維の充填密度が高いため、吸引時は、空気やエアロゾルは中空部のみを流れることになり、第二の充填層9内はほとんど流れない。センターホールセグメント4内部の第二の充填層9が繊維充填層であることから、使用時の外側からの触り心地は、使用者に違和感を生じさせることが少ない。なお、センターホールセグメント4が第二のインナープラグラッパー10を持たず、熱成型によってその形が保たれていてもよい。
(center hole segment)
The center hole segment is composed of a filling layer having one or more hollow portions and an inner plug wrapper (inner wrapping paper) covering the filling layer. For example, as shown in FIG. 1, the
(フィルターセグメント)
フィルターセグメント5の構成は特に限定されないが、単数または複数の充填層から構成されてよい。充填層の外側は一枚または複数枚の巻紙で巻装されてよい。フィルターセグメント5のセグメント当たりの通気抵抗は、フィルターセグメント5に充填される充填物の量、材料等により適宜変更することができる。例えば、充填物が酢酸セルロース繊維である場合、フィルターセグメント5に充填される酢酸セルロース繊維の量を増加させれば、通気抵抗を増加させることができる。充填物が酢酸セルロース繊維である場合、酢酸セルロース繊維の充填密度は0.13~0.18g/cm3であることができる。なお、通気抵抗は通気抵抗測定器(商品名:SODIMAX、SODIM製)により測定される値である。
(filter segment)
Although the configuration of the
フィルターセグメント5の周の長さは特に限定されないが、16~25mmであることが好ましく、20~24mmであることがより好ましく、21~23mmであることがさらに好ましい。フィルターセグメント5の軸方向の長さは4~10mmを選択可能であり、その通気抵抗が15~60mmH2O/segとなるように選択される。フィルターセグメント5の軸方向の長さは5~9mmが好ましく、6~8mmがより好ましい。フィルターセグメント5の断面の形状は特に限定されないが、例えば円形、楕円形、多角形等であることができる。また、フィルターセグメント5には香料を含んだ破壊性カプセル、香料ビーズ、香料を直接添加していてもよい。
Although the length of the circumference of the
図1に示されるように、センターホールセグメント4と、フィルターセグメント5とはアウタープラグラッパー(外側巻紙)11で接続できる。アウタープラグラッパー11は、例えば円筒状の紙であることができる。また、たばこ含有セグメント2と、冷却セグメント3と、接続済みのセンターホールセグメント4及びフィルターセグメント5とは、マウスピースライニングペーパー12により接続できる。これらの接続は、例えばマウスピースライニングペーパー12の内側面に酢酸ビニル系糊等の糊を塗り、前記3つのセグメントを入れて巻くことで接続することができる。なお、これらのセグメントは複数のライニングペーパーで複数回に分けて接続されていてもよい。
As shown in FIG. 1, the
[非燃焼加熱型香味吸引システム]
本実施形態に係る非燃焼加熱型香味吸引システムは、本実施形態に係る非燃焼加熱型香味吸引器と、該非燃焼加熱型香味吸引器のたばこ含有セグメントを加熱する加熱装置と、を備える。本実施形態に係る非燃焼加熱型香味吸引システムは、本実施形態に係る非燃焼加熱型香味吸引器及び前記加熱装置以外に、他の構成を有していてもよい。
[Non-combustion heating type flavor suction system]
The non-combustion heating flavor inhalation system according to this embodiment includes the non-combustion heating flavor inhaler according to this embodiment, and a heating device that heats the tobacco-containing segment of the non-combustion heating flavor inhaler. The non-combustion-heating flavor inhalation system according to the present embodiment may have a configuration other than the non-combustion-heating flavor inhaler and the heating device according to the present embodiment.
本実施形態に係る非燃焼加熱型香味吸引システムの一例を図2に示す。図2に示される非燃焼加熱型香味吸引システムは、本実施形態に係る非燃焼加熱型香味吸引器1と、非燃焼加熱型香味吸引器1のたばこ含有セグメントを外側から加熱する加熱装置13とを備える。
An example of the non-combustion heating type flavor suction system according to this embodiment is shown in FIG. The non-combustion heating flavor inhalation system shown in FIG. 2 includes a non-combustion
図2(a)は非燃焼加熱型香味吸引器1を加熱装置13に挿入する前の状態を示し、図2(b)は非燃焼加熱型香味吸引器1を加熱装置13に挿入して加熱する状態を示す。図2に示される加熱装置13は、ボディ14と、ヒーター15と、金属管16と、電池ユニット17と、制御ユニット18とを備える。ボディ14は筒状の凹部19を有し、凹部19の内側側面であって、凹部19に挿入される非燃焼加熱型香味吸引器1のたばこ含有セグメントと対応する位置に、ヒーター15及び金属管16が配置されている。ヒーター15は電気抵抗によるヒーターであることができ、温度制御を行う制御ユニット18からの指示により電池ユニット17より電力が供給され、ヒーター15の加熱が行われる。ヒーター15から発せられた熱は、熱伝導度の高い金属管16を通じて非燃焼加熱型香味吸引器1のたばこ含有セグメントへ伝えられる。
FIG. 2(a) shows the state before the non-combustion
図2(b)においては、模式的に図示しているため、非燃焼加熱型香味吸引器1の外周と金属管16の内周との間に隙間があるが、実際は、熱を効率的に伝達する目的で非燃焼加熱型香味吸引器1の外周と金属管16の内周との間に隙間は無い方が望ましい。なお、加熱装置13は非燃焼加熱型香味吸引器1のたばこ含有セグメントを外側から加熱するが、内側から加熱するものであってもよい。
In FIG. 2(b), there is a gap between the outer circumference of the non-combustion-
加熱装置による加熱温度は特に限定されないが、400℃以下であることが好ましく、150℃以上400℃以下であることがより好ましく、200℃以上350℃以下であることがさらに好ましい。なお、加熱温度とは加熱装置のヒーターの温度を示す。 Although the heating temperature of the heating device is not particularly limited, it is preferably 400°C or lower, more preferably 150°C or higher and 400°C or lower, and even more preferably 200°C or higher and 350°C or lower. The heating temperature indicates the temperature of the heater of the heating device.
さらにたばこシートには、優れた加工性が求められている。抄造法で製造されたシートは、繊維状のたばこ葉残渣によって構成されているため、強度には優れるものの、表面の平滑性が十分なレベルではない。また、キャスト法で製造されたシートは、水分が豊富な状態にあるウェットシートを乾燥するため、乾燥中の蒸気発生などに起因して表面への気泡が発生する。さらに、水分の蒸発およびウェットシートが収縮する過程で、ウェットシート端部が疎となることにも起因して平滑性が十分なレベルではない。またファイバー状材料が配合される場合、当該材料が絡まることでダマが形成され、これによってもシート表面の平滑性が損なわれる。通常、たばこシートは、成形や裁断等の加工を施されて喫煙物品に供される。この加工の際に、たばこシートの表面の平滑性が十分でないと、シートが加工装置と接触する際にシートが破損するなどの不具合が生じうる。そこで、以下に、第1の態様として高い膨嵩性に加え、加工性に優れたたばこシートについて説明する。 Furthermore, tobacco sheets are required to have excellent workability. A sheet produced by the papermaking method is composed of fibrous tobacco leaf residue, and therefore has excellent strength, but does not have a sufficient level of surface smoothness. In addition, since the sheet produced by the casting method is dried from a wet sheet in which water is abundant, air bubbles are generated on the surface due to the generation of steam during drying. Furthermore, the smoothness is not at a sufficient level due to the fact that the edge of the wet sheet becomes loose during the process of water evaporation and contraction of the wet sheet. Moreover, when a fibrous material is blended, lumps are formed due to entanglement of the material, which also impairs the smoothness of the sheet surface. Generally, tobacco sheets are subjected to processing such as molding and cutting, and then used for smoking articles. If the surface of the tobacco sheet is not sufficiently smooth during this processing, problems such as breakage of the sheet may occur when the sheet comes into contact with a processing device. Accordingly, a tobacco sheet having excellent processability in addition to high swelling properties will be described below as a first aspect.
また、従来のたばこシートは使用中または使用後に、いわゆる刻こぼれと称される微粉が発生し、衣服に付着する等の取扱い上の不具合が生じていた。よって、刻こぼれを低減できれば取扱い性を向上できる。そこで以下に、第2の態様として高い膨嵩性に加え、刻こぼれを低減したたばこシートについて説明する。 In addition, conventional cigarette sheets generate fine powder called so-called chipping during or after use, causing handling problems such as sticking to clothes. Therefore, if the spillage can be reduced, the handleability can be improved. Therefore, as a second aspect, a tobacco sheet having high swelling property and reduced chipping will be described below.
[第1の態様]
本態様におけるたばこシートとは少なくともたばこ材料と、バインダーとを含む。
[First aspect]
The tobacco sheet in this aspect includes at least tobacco material and a binder.
(1)バインダー
バインダーは前述の成型剤の一種であり、たばこ材料同士、またはたばこ材料と他の成分を結合するための接着剤である。本態様においては、公知のバインダーを使用できる。かかるバインダーとしては、例えば、グアーガム、キサンタンガム等の多糖類、CMC(カルボキシメチルセルロース)、CMC-Na(カルボキシメチルセルロースのナトリウム塩)、HPC(ヒドロキシプロピルセルロース)等のセルロース誘導体を挙げることができる。バインダーの含有量の上限は、たばこシートの乾燥質量に対して、乾燥質量(混入している水を除いた質量、以下同様)で、好ましくは6質量%以下、であり、下限は好ましくは1質量%以上、より好ましくは3質量%以上である。バインダーの量が上限値を超えるまたは下限値未満であると、前記効果が十分に奏されない可能性がある。
(1) Binder A binder is one of the molding agents described above, and is an adhesive for binding tobacco materials together or tobacco materials and other components. In this embodiment, known binders can be used. Examples of such binders include polysaccharides such as guar gum and xanthan gum, CMC (carboxymethyl cellulose), CMC-Na (carboxymethyl cellulose sodium salt), and cellulose derivatives such as HPC (hydroxypropyl cellulose). The upper limit of the content of the binder is preferably 6% by mass or less in dry mass (mass excluding mixed water, the same shall apply hereinafter) relative to the dry mass of the tobacco sheet, and the lower limit is preferably 1. It is at least 3% by mass, more preferably at least 3% by mass. If the amount of the binder exceeds the upper limit or is less than the lower limit, the above effects may not be sufficiently exhibited.
本態様で使用されるバインダーとしては、多糖類、たんぱく質、および合成ポリマーが挙げられる。以下に、これらの具体例を示す。本態様においては、これらのバインダーを組合せて使用することもできる。 Binders used in this embodiment include polysaccharides, proteins, and synthetic polymers. Specific examples of these are shown below. In this embodiment, these binders can also be used in combination.
1)多糖類
1-1)セルロース誘導体
[セルロースエーテル類]
メチルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシメチルエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ベンジルセルロース、トリチルセルロース、シアノエチルセルロース、カルボキシメチルセルロース、カルボキシエチルセルロース、アミノエチルセルロース
[セルロースエステル類]
有機酸エステル:酢酸セルロース、ギ酸セルロース、プロピオン酸セルロース、酪酸セルロース、安息香酸セルロース、フタル酸セルロース、トシルセルロース
無機酸エステル:硝酸セルロース、硫酸セルロース、リン酸セルロース、セルロースキサントゲン酸塩
1) Polysaccharides 1-1) Cellulose derivatives [cellulose ethers]
Methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxymethylethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, benzylcellulose, tritylcellulose, cyanoethylcellulose, carboxymethylcellulose, carboxyethylcellulose, aminoethylcellulose [cellulose esters]
Organic acid esters: cellulose acetate, cellulose formate, cellulose propionate, cellulose butyrate, cellulose benzoate, cellulose phthalate, tosyl cellulose Inorganic acid esters: cellulose nitrate, cellulose sulfate, cellulose phosphate, cellulose xanthate
1-2)天然由来の多糖類
[植物由来]
グアーガム、タラガム、ローストビーンガム、タマリンド種子ガム、ペクチン、アラビアガム、トラガントガム、カラヤガム、ガッティガム、アラビノガラクタン、アマシードガム、カッシャガム、サイリウムシードガム、サバクヨモギシードガム
[藻類由来]
カラギーナン、寒天、アルギン酸、アルギン酸プロピレングリコールエステル、ファーセレラン、フクロノリ抽出物
[微生物由来]
キサンタンガム、ジェランガム、カードラン、プルラン、アグロバクテリウムスクシノグリカン、ウェランガム、マクロホモプシスガム、ラムザンガム
[甲殻類由来]
キチン、キトサン、グルコサミン
[デンプン類]
デンプン、デンプングリコール酸ナトリウム、α化デンプン、デキストリン
1-2) Naturally-derived polysaccharides [plant-derived]
Guar Gum, Tara Gum, Roasted Bean Gum, Tamarind Seed Gum, Pectin, Arabic Gum, Tragacanth Gum, Karaya Gum, Gutti Gum, Arabinogalactan, Amaseed Gum, Cassia Gum, Psyllium Seed Gum, Mackerel Seed Gum [from Algae]
Carrageenan, agar, alginic acid, propylene glycol alginate, furcelleran, fukuronori extract [derived from microorganisms]
Xanthan gum, gellan gum, curdlan, pullulan, agrobacterium succinoglycan, welan gum, macrohomopsis gum, rhamzan gum [from crustaceans]
Chitin, chitosan, glucosamine [starches]
Starch, sodium starch glycolate, pregelatinized starch, dextrin
2)たんぱく質
小麦グルテン、ライ麦グルテン
2) Protein Wheat gluten, rye gluten
3)合成ポリマー
ポリリン酸、ポリアクリル酸ナトリウム、ポリビニルピロリドン
3) Synthetic polymer polyphosphoric acid, sodium polyacrylate, polyvinylpyrrolidone
(2)たばこ材料
本態様で用いるたばこ材料は、前述のファイバー状たばこ材料または前述のたばこ原料であってよい。本態様においては、ファイバー状たばこ材料以外のたばこ材料として、具体的に、乾燥したたばこ葉を刻んだもの、または葉たばこ粉砕物等を用いることができる。葉たばこ粉砕物は、葉たばこを粉砕することにより得られる粒子である。葉たばこ粉砕物の粒径D90は前述のとおり200μm以上であることが好ましいが、その上限は好ましくは1000μm以下、より好ましくは50~500μmとすることができる。またその平均粒径D50を好ましくは20~1000μm、より好ましくは50~500μmとすることができる。粉砕は、公知の粉砕機を用いて行うことができ、乾式粉砕、湿式粉砕のいずれであってもよい。したがって、葉たばこ粉砕物は葉たばこ粒子とも称される。本態様において粒径は、レーザー回折・散乱法により求められ、具体的にはレーザー回折式粒子径分布測定装置(例えば、堀場製作所 LA-950)を用いて測定される。また、たばこの種類は限定されず、黄色種、バーレー種、オリエント種、在来種、および、その他のニコチアナ・タバカム系品種やニコチアナ・ルスチカ系に属する品種等を用いることができる。たばこシートにおけるたばこ材料の量は、特に限定されないが、乾燥質量で、好ましくは50~95質量%、より好ましくは60~90質量%である。
(2) Tobacco material The tobacco material used in this embodiment may be the above-described fibrous tobacco material or the above-described tobacco raw material. In this embodiment, as the tobacco material other than the fibrous tobacco material, specifically, dried tobacco leaves cut into pieces, leaf tobacco pulverized material, or the like can be used. Leaf tobacco pulverized material is particles obtained by pulverizing leaf tobacco. The particle size D90 of pulverized leaf tobacco is preferably 200 μm or more as described above, but the upper limit thereof is preferably 1000 μm or less, more preferably 50 to 500 μm. Also, the average particle diameter D50 can be preferably 20 to 1000 μm, more preferably 50 to 500 μm. Pulverization can be performed using a known pulverizer, and may be either dry pulverization or wet pulverization. Leaf tobacco pulverized products are therefore also referred to as leaf tobacco particles. In this embodiment, the particle size is determined by a laser diffraction/scattering method, and specifically measured using a laser diffraction particle size distribution analyzer (eg, Horiba LA-950). In addition, the type of tobacco is not limited, and yellow varieties, burley varieties, orient varieties, native varieties, and other Nicotiana tabacum varieties and Nicotiana rustica varieties can be used. Although the amount of tobacco material in the tobacco sheet is not particularly limited, it is preferably 50 to 95% by weight, more preferably 60 to 90% by weight on a dry weight basis.
(3)エアロゾル発生剤
本態様においても、エアロゾル発生剤として、公知のものを用いることができるが、その例としてはグリセリン、プロピレングリコール(PG)等の多価アルコール、トリエチルシトレート(TEC)、トリアセチン等の沸点が100℃を超えるものが挙げられる。本態様においてたばこシートにおけるエアロゾル発生剤の量は、乾燥質量(混入している水を除いた質量、以下同様)で、好ましくは5~40質量%、より好ましくは10~20質量%である。エアロゾル発生剤の量が上限値を超えるとたばこシートの製造が困難となるおそれがあり、下限値未満であると煙感量が低下するおそれがある。
(3) Aerosol-generating agent In this embodiment, known aerosol-generating agents can be used, and examples thereof include glycerin, polyhydric alcohols such as propylene glycol (PG), triethyl citrate (TEC), Those having a boiling point of over 100°C, such as triacetin, can be mentioned. In this embodiment, the amount of the aerosol-generating agent in the tobacco sheet is preferably 5 to 40 mass %, more preferably 10 to 20 mass % in terms of dry mass (mass excluding mixed water; the same shall apply hereinafter). If the amount of the aerosol-generating agent exceeds the upper limit, it may become difficult to manufacture the tobacco sheet, and if it is less than the lower limit, the smoke sensitivity may decrease.
(4)乳化剤
本態様においてたばこシートは乳化剤を含んでいてもよい。乳化剤は親油性であるエアロゾル発生剤と親水性であるたばこ材料の親和性を高める。よって、特に親油性のエアロゾル発生剤を用いる場合に乳化剤の添加は効果的である。乳化剤としては公知のものを用いることができるが、その例としては8~18のHLB値を有する乳化剤が挙げられる。乳化剤の量は、特に限定されないがたばこシート100質量部に対して、乾燥質量で、好ましくは0.1~3質量部、より好ましくは1~2質量部である。
(4) Emulsifier In this aspect, the tobacco sheet may contain an emulsifier. Emulsifiers enhance the affinity between the aerosol-generating agent, which is lipophilic, and the tobacco material, which is hydrophilic. Therefore, addition of an emulsifier is effective especially when using a lipophilic aerosol-generating agent. Known emulsifiers can be used, and examples thereof include emulsifiers having an HLB value of 8-18. Although the amount of the emulsifier is not particularly limited, it is preferably 0.1 to 3 parts by weight, more preferably 1 to 2 parts by weight in terms of dry weight with respect to 100 parts by weight of the tobacco sheet.
(5)香料
本態様においてたばこシートは香料を含んでいてもよい。香料とは、香りや風味を提供する物質である。香料は天然香料であってもよいし合成香料であってもよい。香料として1種類の香料を用いてもよいし複数種類の香料の混合物を用いてもよい。香料として、喫煙物品において一般に使用される任意の香料を使用することができるが、その具体例は後述する。香料は、喫煙物品が好ましい香りや風味を提供することができるような量で、喫煙物品用シートに含むことができ、例えば、その量はたばこシート中、好ましくは1~30質量%、より好ましくは2~20質量%である。
(5) Flavor In this aspect, the tobacco sheet may contain a flavor. A flavoring agent is a substance that provides an odor or flavor. The perfume may be a natural perfume or a synthetic perfume. As the perfume, one kind of perfume may be used, or a mixture of multiple kinds of perfumes may be used. Any flavor commonly used in smoking articles can be used as the flavor, specific examples of which are described below. Flavoring agents can be included in the sheet for smoking articles in an amount such that the smoking article can provide the desired aroma and flavor, for example, the amount is preferably 1 to 30% by weight, more preferably 1 to 30% by weight in the tobacco sheet. is 2 to 20% by mass.
当該香料の種類は、特に限定されず、良好な香料感の付与の観点から、アセトアニソール、アセトフェノン、アセチルピラジン、2-アセチルチアゾール、アルファルファエキストラクト、アミルアルコール、酪酸アミル、トランス-アネトール、スターアニス油、リンゴ果汁、ペルーバルサム油、ミツロウアブソリュート、ベンズアルデヒド、ベンゾインレジノイド、ベンジルアルコール、安息香酸ベンジル、フェニル酢酸ベンジル、プロピオン酸ベンジル、2,3-ブタンジオン、2-ブタノール、酪酸ブチル、酪酸、カラメル、カルダモン油、キャロブアブソリュート、β-カロテン、ニンジンジュース、L-カルボン、β-カリオフィレン、カシア樹皮油、シダーウッド油、セロリーシード油、カモミール油、シンナムアルデヒド、ケイ皮酸、シンナミルアルコール、ケイ皮酸シンナミル、シトロネラ油、DL-シトロネロール、クラリセージエキストラクト、ココア、コーヒー、コニャック油、コリアンダー油、クミンアルデヒド、ダバナ油、δ-デカラクトン、γ-デカラクトン、デカン酸、ディルハーブ油、3,4-ジメチル-1,2-シクロペンタンジオン、4,5-ジメチル-3-ヒドロキシ-2,5-ジヒドロフラン-2-オン、3,7-ジメチル-6-オクテン酸、2,3-ジメチルピラジン、2,5-ジメチルピラジン、2,6-ジメチルピラジン、2-メチル酪酸エチル、酢酸エチル、酪酸エチル、ヘキサン酸エチル、イソ吉草酸エチル、乳酸エチル、ラウリン酸エチル、レブリン酸エチル、エチルマルトール、オクタン酸エチル、オレイン酸エチル、パルミチン酸エチル、フェニル酢酸エチル、プロピオン酸エチル、ステアリン酸エチル、吉草酸エチル、エチルバニリン、エチルバニリングルコシド、2-エチル-3,(5または6)-ジメチルピラジン、5-エチル-3-ヒドロキシ-4-メチル-2(5H)-フラノン、2-エチル-3-メチルピラジン、ユーカリプトール、フェネグリークアブソリュート、ジェネアブソリュート、リンドウ根インフュージョン、ゲラニオール、酢酸ゲラニル、ブドウ果汁、グアヤコール、グァバエキストラクト、γ-ヘプタラクトン、γ-ヘキサラクトン、ヘキサン酸、シス-3-ヘキセン-1-オール、酢酸ヘキシル、ヘキシルアルコール、フェニル酢酸ヘキシル、ハチミツ、4-ヒドロキシ-3-ペンテン酸ラクトン、4-ヒドロキシ-4-(3-ヒドロキシ-1-ブテニル)-3,5,5-トリメチル-2-シクロヘキセン-1-オン、4-(パラ-ヒドロキシフェニル)-2-ブタノン、4-ヒドロキシウンデカン酸ナトリウム、インモルテルアブソリュート、β-イオノン、酢酸イソアミル、酪酸イソアミル、フェニル酢酸イソアミル、酢酸イソブチル、フェニル酢酸イソブチル、ジャスミンアブソリュート、コーラナッツティンクチャー、ラブダナム油、レモンテルペンレス油、カンゾウエキストラクト、リナロール、酢酸リナリル、ロベージ根油、マルトール、メープルシロップ、メンソール、メントン、酢酸L-メンチル、パラメトキシベンズアルデヒド、メチル-2-ピロリルケトン、アントラニル酸メチル、フェニル酢酸メチル、サリチル酸メチル、4’-メチルアセトフェノン、メチルシクロペンテノロン、3-メチル吉草酸、ミモザアブソリュート、トウミツ、ミリスチン酸、ネロール、ネロリドール、γ-ノナラクトン、ナツメグ油、δ-オクタラクトン、オクタナール、オクタン酸、オレンジフラワー油、オレンジ油、オリス根油、パルミチン酸、ω-ペンタデカラクトン、ペパーミント油、プチグレインパラグアイ油、フェネチルアルコール、フェニル酢酸フェネチル、フェニル酢酸、ピペロナール、プラムエキストラクト、プロペニルグアエトール、酢酸プロピル、3-プロピリデンフタリド、プルーン果汁、ピルビン酸、レーズンエキストラクト、ローズ油、ラム酒、セージ油、サンダルウッド油、スペアミント油、スチラックスアブソリュート、マリーゴールド油、ティーディスティレート、α-テルピネオール、酢酸テルピニル、5,6,7,8-テトラヒドロキノキサリン、1,5,5,9-テトラメチル-13-オキサシクロ(8.3.0.0(4.9))トリデカン、2,3,5,6-テトラメチルピラジン、タイム油、トマトエキストラクト、2-トリデカノン、クエン酸トリエチル、4-(2,6,6-トリメチル-1-シクロヘキセニル)2-ブテン-4-オン、2,6,6-トリメチル-2-シクロヘキセン-1,4-ジオン、4-(2,6,6-トリメチル-1,3-シクロヘキサジエニル)2-ブテン-4-オン、2,3,5-トリメチルピラジン、γ-ウンデカラクトン、γ-バレロラクトン、バニラエキストラクト、バニリン、ベラトルアルデヒド、バイオレットリーフアブソリュート、N-エチル-p-メンタン-3-カルボアミド(WS-3)、エチル-2-(p-メンタン-3-カルボキサミド)アセテート(WS-5)、糖(スクロース、フルクトース等)、ココア粉、キャロブ粉、コリアンダー粉、リコリス粉、オレンジピール粉、ローズピップ粉、カモミールフラワー(flower)粉、レモンバーベナ粉、ペパーミント粉、リーフ粉、スペアミント粉、紅茶粉、天然植物性香料(例えば、ジャスミン油、レモン油、ベチバー油、ロベージ油)、エステル類(例えば、酢酸メンチル、プロピオン酸イソアミル、等)、アルコール類(例えば、フェニルエチルアルコール、シス-6-ノネン-1-オール、等)、が挙げられる。これらの香料は1種を単独で、または2種以上を併用してもよい。 The type of perfume is not particularly limited, and from the viewpoint of imparting a good perfume feeling, acetoanisole, acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl alcohol, amyl butyrate, trans-anethole, star anise. Oil, apple juice, Peruvian balsam oil, beeswax absolute, benzaldehyde, benzoin resinoids, benzyl alcohol, benzyl benzoate, benzyl phenylacetate, benzyl propionate, 2,3-butanedione, 2-butanol, butyl butyrate, butyric acid, caramel, cardamom. Oil, carob absolute, beta-carotene, carrot juice, L-carvone, beta-caryophyllene, cassia bark oil, cedarwood oil, celery seed oil, chamomile oil, cinnamaldehyde, cinnamic acid, cinnamyl alcohol, cinnamyl cinnamate, Citronella oil, DL-citronellol, clary sage extract, cocoa, coffee, cognac oil, coriander oil, cumin aldehyde, davana oil, δ-decalactone, γ-decalactone, decanoic acid, dill herb oil, 3,4-dimethyl-1, 2-cyclopentanedione, 4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one, 3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine, 2,5-dimethyl Pyrazine, 2,6-dimethylpyrazine, ethyl 2-methylbutyrate, ethyl acetate, ethyl butyrate, ethyl hexanoate, ethyl isovalerate, ethyl lactate, ethyl laurate, ethyl levulinate, ethyl maltol, ethyl octanoate, oleic acid Ethyl, ethyl palmitate, ethyl phenylacetate, ethyl propionate, ethyl stearate, ethyl valerate, ethyl vanillin, ethyl vanillin glucoside, 2-ethyl-3, (5 or 6)-dimethylpyrazine, 5-ethyl-3- Hydroxy-4-methyl-2(5H)-furanone, 2-ethyl-3-methylpyrazine, eucalyptol, fenugreek absolute, gene absolute, gentian root infusion, geraniol, geranyl acetate, grape juice, guaiacol, guava extract. , γ-heptalactone, γ-hexalactone, hexanoic acid, cis-3-hexen-1-ol, hexyl acetate, hexyl alcohol, hexyl phenylacetate, honey, 4-hydroxy-3-pentenoic acid lactone, 4-hydroxy- 4-(3-hydroxy-1-butenyl)-3,5,5-trimethyl-2-cyclohexen-1-one, 4-(para-hydroxyphenyl)-2-butanone, sodium 4-hydroxyundecanoate, inmol Terabsolute, beta-ionone, isoamyl acetate, isoamyl butyrate, isoamyl phenylacetate, isobutyl acetate, isobutyl phenylacetate, jasmine absolute, cola nut tincture, labdanum oil, lemon terpeneless oil, licorice extract, linalool, linalyl acetate, lobage Root oil, maltol, maple syrup, menthol, menthone, L-menthyl acetate, para-methoxybenzaldehyde, methyl-2-pyrrolyl ketone, methyl anthranilate, methyl phenylacetate, methyl salicylate, 4'-methylacetophenone, methylcyclopentenolone, 3 - Methylvalerate, Mimosa Absolute, Honeysuckle, Myristic Acid, Nerol, Nerolidol, γ-Nonalactone, Nutmeg Oil, δ-Octalactone, Octanal, Octanoic Acid, Orange Flower Oil, Orange Oil, Orris Root Oil, Palmitic Acid, ω - pentadecalactone, peppermint oil, petitgrain paraguay oil, phenethyl alcohol, phenethyl phenylacetate, phenylacetic acid, piperonal, plum extract, propenylguaethol, propyl acetate, 3-propylidenephthalide, prune juice, pyruvic acid, Raisin extract, rose oil, rum, sage oil, sandalwood oil, spearmint oil, styrax absolute, marigold oil, tea distillate, α-terpineol, terpinyl acetate, 5,6,7,8-tetrahydroquinoxaline, 1,5,5,9-tetramethyl-13-oxacyclo(8.3.0.0(4.9))tridecane, 2,3,5,6-tetramethylpyrazine, thyme oil, tomato extract, 2 -tridecanone, triethyl citrate, 4-(2,6,6-trimethyl-1-cyclohexenyl)2-buten-4-one, 2,6,6-trimethyl-2-cyclohexene-1,4-dione, 4 -(2,6,6-trimethyl-1,3-cyclohexadienyl)2-buten-4-one, 2,3,5-trimethylpyrazine, γ-undecalactone, γ-valerolactone, vanilla extract, Vanillin, veratraldehyde, violet leaf absolute, N-ethyl-p-menthane-3-carbamide (WS-3), ethyl-2-(p-menthane-3-carboxamide) acetate (WS-5), sugar (sucrose) , fructose, etc.), cocoa powder, carob powder, coriander powder, licorice powder, orange peel powder, rosepipe powder, chamomile flower powder, lemon verbena powder, peppermint powder, leaf powder, spearmint powder, black tea powder, natural plants. fragrances (e.g. jasmine oil, lemon oil, vetiver oil, lobage oil), esters (e.g. menthyl acetate, isoamyl propionate, etc.), alcohols (e.g. phenylethyl alcohol, cis-6-nonene-1- all, etc.). These perfumes may be used singly or in combination of two or more.
(6)たばこシートの特性および形態
1)算術平均表面粗さSa
本態様におけるたばこシートは、少なくとも1つの面が5~30μmのSaを有することが好ましい。Saは表面粗度の指標であり、本態様のたばこシートが前記範囲のSaを有すると、加工性に優れ、さらには表面からの刻こぼれが低減する。この観点から、Saは、より好ましくは10~25μm、さらに好ましくは10~20μmである。本態様のたばこシートは、両面が前記範囲のSaを有することが好ましい。
(6) Characteristics and form of tobacco sheet 1) Arithmetic mean surface roughness Sa
The tobacco sheet in this aspect preferably has Sa of 5 to 30 μm on at least one surface. Sa is an index of surface roughness, and when the tobacco sheet of this embodiment has Sa within the above range, it is excellent in workability, and furthermore, it has reduced chipping from the surface. From this point of view, Sa is more preferably 10 to 25 μm, still more preferably 10 to 20 μm. Both sides of the tobacco sheet of this aspect preferably have Sa within the above range.
2)厚さ
たばこシートの厚さは限定されないが、一態様において好ましくは20~2000μm、より好ましくは100~1500μm、さらに好ましくは100~1000μmである。
2) Thickness The thickness of the tobacco sheet is not limited, but in one aspect it is preferably 20 to 2000 μm, more preferably 100 to 1500 μm, and even more preferably 100 to 1000 μm.
3)機械的特性
本態様におけるたばこシートは、好ましくは2.0%以上、より好ましくは3.0%以上、さらに好ましくは5.0%以上の引張伸率を有する。引張伸率の上限は限定されないが通常は15%以下程度である。また、たばこシートは、好ましくは2.0N/mm以上、より好ましくは2.5N/mm以上、さらに好ましくは3.0N/mm以上の引張応力を有する。
3) Mechanical properties The tobacco sheet in this embodiment preferably has a tensile elongation of 2.0% or more, more preferably 3.0% or more, and still more preferably 5.0% or more. Although the upper limit of the tensile elongation is not limited, it is usually about 15% or less. Further, the tobacco sheet preferably has a tensile stress of 2.0 N/mm or more, more preferably 2.5 N/mm or more, and still more preferably 3.0 N/mm or more.
4)取扱い性
本態様におけるたばこシートの平滑性は、製品の取扱い性に影響を与える。例えば、平滑性の乏しいたばこシートを用いた喫煙物品は、その使用中または使用後に、いわゆる刻こぼれと称される微粉が発生し、衣服に付着する等の取扱い上の不具合が生じうる。しかし、本発明のたばこシートは平滑性に優れるのでこのような不具合の発生を抑制できる。
4) Handleability The smoothness of the tobacco sheet in this embodiment affects the handleability of the product. For example, a smoking article using a tobacco sheet with poor smoothness generates fine powder called shavings during or after use, which may cause problems in handling such as sticking to clothes. However, since the tobacco sheet of the present invention is excellent in smoothness, the occurrence of such problems can be suppressed.
(7)たばこセグメント
たばこシートから、喫煙物品に用いるたばこセグメントを製造できる。たばこセグメントは、一態様において筒状のラッパーを備え、当該ラッパー内に渦巻き状に充填されたたばこシートを備える(図3(A)参照)。図中、20Aはたばこセグメント、Tはたばこシート、22はラッパーであり、通常は紙である。当該たばこセグメントは好ましくはロッド状であり、その長さは15~80mm、直径は5~10mm程度とすることができる。さらに図3Aに記載のたばこセグメント20Aを切断して、アスペクト比(長さ/直径)が0.5~1.2程度とすることもできる(図3(B)参照)。
(7) Tobacco segments Tobacco segments for use in smoking articles can be produced from tobacco sheets. In one aspect, the tobacco segment comprises a tubular wrapper, and comprises a tobacco sheet spirally packed in the wrapper (see FIG. 3(A)). In the figure, 20A is a tobacco segment, T is a tobacco sheet, and 22 is a wrapper, usually paper. The tobacco segment is preferably rod-shaped and can have a length of 15-80 mm and a diameter of the order of 5-10 mm. Further, the
たばこセグメント20Aは、別態様において筒状のラッパー22を備え、当該ラッパー内に折畳んで充填されたたばこシートTを備える。折り畳みによって生じた稜線はセグメントの長手方向に略平行である(図3(C)参照)。当該たばこセグメント20Aは好ましくはロッド状であり、その長さは15~80mm、直径は5~10mm程度とすることができる。この態様においては、たばこシートTに予めプリーツ加工またはクリンプ加工等の表面しわ加工が施されていることが好ましい。
The
たばこセグメント20Aは、別態様において筒状のラッパー22を備え、当該ラッパー内に充填されたたばこシートの裁断片Tcを備える(図3(D)参照)。当該たばこセグメント20Aは好ましくはロッド状であり、その長さは15~80mm、直径は5~10mm程度とすることができる。裁断片のサイズは限定されないが、例えば最長辺の長さを2~20mm程度、幅を0.5~1.5mm程度とすることができる。
In another aspect, the
たばこセグメント20Aは、別態様において筒状のラッパー22を備え、当該ラッパー内に充填されたストランドタイプ刻を備える(図3(E)参照)。ストランドタイプ刻は、その長手方向がラッパー22の長手方向と略平行となるように充填される。ストランドタイプ刻の幅は0.5~1.5mm程度とすることができる。
In another embodiment, the
たばこセグメント20Aは、別態様において筒状のラッパー22を備え、当該ラッパー内にランダムに充填された、たばこ刻充填物を備える。たばこ刻は裁刻物でありストランドタイプ刻とは異なる。
The
[製造方法]
本態様におけるたばこシートは任意の方法で製造されうるが、好ましくは以下の工程を備える方法で製造される。
少なくとも、ファイバー状材料と、たばこ材料と、バインダーと、媒体とを混練して混合物を調製する工程1。
前記混合物を圧展またはダイから押出してウェットシートを調製する工程2。
前記ウェットシートを乾燥する工程3。
このように圧力をかけて成形されたシートを「圧力成形シート」といい、後述するとおり「圧力成形シート」は「ラミネートシート」と「押出シート」を含む。ラミネートシートとは、混合物を1回以上ローラーで目標厚さまで圧展した後に、目標水分量まで乾燥して得たシートである。押出シートとは、混合物をTダイ等から目標厚さで押出した後に、目標水分量まで乾燥して得たシートである。圧力成形シートにおいて圧展と押出は組み合わせてもよい。例えば、混合物を押出した後にさらに圧展してシートとしてもよい。
[Production method]
The tobacco sheet in this aspect can be manufactured by any method, but is preferably manufactured by a method comprising the following steps.
A sheet formed by applying pressure in this way is called a "pressure-formed sheet", and as described later, the "pressure-formed sheet" includes a "laminate sheet" and an "extruded sheet". A laminate sheet is a sheet obtained by rolling out a mixture to a target thickness with a roller one or more times and then drying to a target moisture content. An extruded sheet is a sheet obtained by extruding a mixture from a T-die or the like to a target thickness and then drying to a target moisture content. Flattening and extrusion may be combined in pressure formed sheets. For example, the mixture may be extruded and then further rolled into a sheet.
(1)工程1
本工程は、ファイバー状材料と、たばこ材料と、バインダーと、媒体とを混練する。必要に応じて、エアロゾル生成基材、乳化剤、または香料を添加することもできる。各成分の配合量は、前述の量を達成できるように調整される。媒体は、好ましくは例えば水や、エタノール等の沸点が100℃未満である水溶性有機溶媒を主成分とし、より好ましくは水またはエタノールである。
(1)
In this step, a fibrous material, a tobacco material, a binder, and a medium are kneaded. Aerosol-forming bases, emulsifiers, or fragrances can also be added, if desired. The blending amount of each component is adjusted so as to achieve the aforementioned amounts. The medium preferably contains water or a water-soluble organic solvent such as ethanol having a boiling point of less than 100° C. as a main component, and more preferably water or ethanol.
本工程は、各成分を混練することで実施できるが、好ましくは、1)原料(例えば、単葉)の粉砕、2)湿粉の調製、3)混練を経て実施される。
1)粉砕
原料を粗砕し、次いで粉砕機(例えばホソカワミクロン製、ACM-5)を用いて、微粉砕を行うことが好ましい。微粉砕後の粒径D90は好ましくは20~1000μmである。粒径は、マスターサイザー(malvern社製)等のレーザー回折型粒度計を用いて測定される。
This step can be carried out by kneading each component, but is preferably carried out through 1) pulverization of raw material (for example, single leaf), 2) preparation of wet flour, and 3) kneading.
1) Pulverization It is preferable to coarsely crush the raw material and then finely pulverize it using a pulverizer (eg, ACM-5 manufactured by Hosokawa Micron). The particle size D90 after milling is preferably between 20 and 1000 μm. The particle size is measured using a laser diffraction particle size meter such as Mastersizer (manufactured by Malvern).
2)湿粉の調製
粉砕されたたばこ原料(例えば、はたばこ粒子)に、バインダー、必要に応じて香料や脂質等の添加剤を加えて混合する。この混合はドライブレンドであることが好ましいので、混合機としてミキサーを用いることが好ましい。次いで、ドライブレンド物に、水等の媒体、必要に応じてグリセリン等のエアロゾル生成基材を添加し、ミキサーで混合し、湿粉(湿潤状態の粉)を調製する。当該湿粉中の媒体の量は、20~80質量%、好ましくは20~40質量%とすることができるが、工程2によって適宜調製される。例えば、工程2で圧展を行う場合、前記媒体の量は20~50質量%とすることができ、押出しを行う場合は、20~80質量%とすることができる。湿粉の固形分濃度は50~90質量%であることが好ましい。
2) Preparation of Wet Powder To pulverized tobacco raw materials (for example, tobacco particles), a binder and, if necessary, additives such as flavor and lipid are added and mixed. Since this mixing is preferably a dry blend, it is preferred to use a mixer as a mixer. Next, a medium such as water and, if necessary, an aerosol-generating base material such as glycerin are added to the dry blend and mixed in a mixer to prepare a wet powder (powder in a wet state). The amount of the medium in the wet powder can be 20-80% by weight, preferably 20-40% by weight, and is adjusted according to
3)混練
前記湿粉を、ニーダー(例えば、ダルトン社製DG-1)を用いて混練する。混練は、全体に媒体がいきわたるまで実施することが好ましい、例えば、目視にて混合物の色が均一になるまで混練りすることが好ましい。
3) Kneading The wet powder is kneaded using a kneader (eg, DG-1 manufactured by Dalton). The kneading is preferably carried out until the medium spreads over the whole. For example, kneading is preferably carried out until the color of the mixture becomes uniform visually.
(2)工程2
本工程では、前記混合物(湿粉)を圧展またはダイから押出してウェットシートを調製する。例えば、混合物を、2枚の基材フィルムに挟み込みながら、カレンダー装置(例えば、由利ロール機械社製)を用いて、所定の厚さ(100μm超)になるまで1対のローラー間に通し、圧展して2枚の基材フィルム間にウェットシートが存在するラミネートを得ることができる。基材フィルムとしてはフッ素系ポリマーフィルム等の非粘着性フィルムが好ましい。ローラーによる圧展は複数回実施することができる。また、前記混合物(湿粉)を所定のギャップを設けたダイ(好ましくはTダイ)から押出して、基材上にウェットシート形成することもできる。基材としては、ガラス板、金属板、プラスチック板などの公知のものを使用できる。押出しには公知の押出機を使用できる。
(2)
In this step, the mixture (wet powder) is compressed or extruded through a die to prepare a wet sheet. For example, while sandwiching the mixture between two base films, it is passed between a pair of rollers until it reaches a predetermined thickness (more than 100 μm) using a calendering device (manufactured by Yuri Roll Machinery Co., Ltd.), and pressed. It can be spread out to give a laminate with a wet sheet between the two substrate films. A non-adhesive film such as a fluoropolymer film is preferable as the base film. Roller compression can be performed multiple times. Alternatively, the mixture (wet powder) can be extruded through a die (preferably a T-die) provided with a predetermined gap to form a wet sheet on the substrate. As the base material, known ones such as a glass plate, a metal plate, and a plastic plate can be used. A known extruder can be used for extrusion.
(3)工程3
本工程ではウェットシートを乾燥する。例えば、ラミネートにおいては以下の手順で本工程を実施できる。1)一方の基材フィルムを剥離する。2)当該ラミネートを、通風乾燥機を用いて乾燥する。乾燥温度は室温でもよいが、好ましくは50~100℃であり、乾燥時間は1~2分とすることができる。3)次いで、残りの基材フィルムを剥離し、さらに前記条件で乾燥してたばこシートを得る。このように乾燥を行うことで、たばこシートが他の基材に接着することを回避できる。このようにして得たたばこシートを「ラミネートシート」ともいう。ラミネートシートは表面が滑らかであり、他の部材と接触した場合に刻こぼれの発生を抑制できるので好ましい。また、本方法は300μm以下のシートの製造に適している。
(3)
In this step, the wet sheet is dried. For example, in lamination, this step can be carried out according to the following procedure. 1) Peel off one base film. 2) Dry the laminate using a forced air dryer. The drying temperature may be room temperature, preferably 50 to 100° C., and the drying time may be 1 to 2 minutes. 3) Next, the remaining base film is peeled off and dried under the above conditions to obtain a tobacco sheet. Drying in this way can prevent the tobacco sheet from adhering to other substrates. The tobacco sheet thus obtained is also called a "laminate sheet". The laminate sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members. Also, the method is suitable for producing sheets of 300 μm or less.
また、押出成形の場合は、基材上のウェットシートを、風乾または加熱して乾燥する。乾燥条件は前述のとおりである。このようにして得たたばこシートを「押出シート」ともいう。押出シートは表面が滑らかであり、他の部材と接触した場合に刻こぼれの発生を抑制できるので好ましい。本方法は200μm以上のシートの製造に適している。 Also, in the case of extrusion molding, the wet sheet on the substrate is air-dried or heated to dry. Drying conditions are as described above. The tobacco sheet thus obtained is also called an "extruded sheet". The extruded sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members. The method is suitable for producing sheets of 200 μm and above.
[第2の態様]
本態様におけるたばこシートは、たばこ材料と、バインダーとして置換度が0.65以上であるセルロース誘導体を含む。
[Second aspect]
The tobacco sheet in this aspect contains a tobacco material and a cellulose derivative having a degree of substitution of 0.65 or more as a binder.
(1)バインダー
本態様においては、バインダーとして置換度が0.65以上であるセルロース誘導体を用いる。セルロース誘導体とはグルコノピラノース残基の-OH基が変性されているセルロースである。-OH基が、-OR基(Rは有機基)に変性されているものをセルロースエーテル類、-OX基(Xは酸に由来する基)に変性されているものをセルロースエステル類ともいい、本発明においては双方を用いることができる。
(1) Binder In this embodiment, a cellulose derivative having a degree of substitution of 0.65 or more is used as the binder. A cellulose derivative is a cellulose in which the —OH group of the gluconopyranose residue is modified. Those in which the —OH group is modified to an —OR group (R is an organic group) are called cellulose ethers, and those in which an —OX group (X is a group derived from an acid) are called cellulose esters. Both can be used in the present invention.
置換度とは、1つのグルコノピラノース残基当たりの置換基の数、すなわち変性されたOH基の数である。本発明で用いる置換度は好ましくは0.65以上、より好ましくは0.7以上、さらに好ましくは0.8以上である。また、置換度の上限は、好ましくは3.0以下、より好ましくは2.0以下、さらに好ましくは1.6以下、特に好ましくは1.0以下である。 The degree of substitution is the number of substituents per gluconopyranose residue, that is, the number of modified OH groups. The degree of substitution used in the present invention is preferably 0.65 or more, more preferably 0.7 or more, still more preferably 0.8 or more. Also, the upper limit of the degree of substitution is preferably 3.0 or less, more preferably 2.0 or less, still more preferably 1.6 or less, and particularly preferably 1.0 or less.
置換度は、公知の方法で測定される。例えば、置換度は硝酸メタノール法で測定される。当該方法は、1)試料約2.0gを精秤し、300ml共栓三角フラスコに入れる。100mlの硝酸メタノール(無水メタノール1gに特級濃硝酸100mlを加えた液)を添加し、2時間程度振とうして末端の酸基を塩型から水素型(例えばCOONaからCOOH)に変換する。2)当該試料をガラスフィルター1G3にてろ過し、80%メタノール200mlで洗浄した後、105℃で2時間乾燥する。3)絶乾した当該試料を1~1.5g程度精秤し、300ml共栓三角フラスコに入れ、80%メタノール150mlで湿潤し、0.1NのNaOH 50mlを加え、室温で2時間振とうする。指示薬としてフェノールフタレインを用い、0.1N硫酸で過剰のNaOHを逆滴定する。4)以下の式より置換度を求める。
置換度=0.162A/(1-0.058A)
A=50×F’-前記硫酸量(ml)×F/絶乾試料質量(g)×0.1
F:前記硫酸のファクター
F’:前記NaOHのファクター
The degree of substitution is measured by known methods. For example, the degree of substitution is measured by the nitric acid-methanol method. The method is as follows: 1) About 2.0 g of a sample is accurately weighed and placed in a 300 ml stoppered Erlenmeyer flask. Add 100 ml of methanol nitrate (1 g of anhydrous methanol to 100 ml of special grade concentrated nitric acid) and shake for about 2 hours to convert terminal acid groups from salt form to hydrogen form (for example, from COONa to COOH). 2) The sample is filtered through a glass filter 1G3, washed with 200 ml of 80% methanol, and dried at 105° C. for 2 hours. 3) Accurately weigh about 1 to 1.5 g of the absolutely dried sample, put it in a 300 ml stoppered Erlenmeyer flask, wet it with 150 ml of 80% methanol, add 50 ml of 0.1 N NaOH, and shake it at room temperature for 2 hours. . Excess NaOH is back-titrated with 0.1 N sulfuric acid using phenolphthalein as an indicator. 4) Obtain the degree of substitution from the following formula.
Degree of substitution = 0.162A/(1-0.058A)
A = 50 × F' - the amount of sulfuric acid (ml) × F / absolute dry sample mass (g) × 0.1
F: factor of sulfuric acid F': factor of NaOH
セルロースエーテル類において、Rは最大で3つ存在するが、各Rは同じであってもよいし、異なっていてもよい。Rとしては、メチル基、エチル基、プロピル基等のC1~C3の直鎖または分岐状のアルキル基;ヒドロキシメチル基、ヒドロキシエチル基、ヒドロキシプロピル基等のC1~C3の直鎖または分岐状のヒドロキシアルキル基;ベンジル基、トリチル基等の炭素数C7~C20のアリールアルキル基;シアノエチル基等のシアノアルキル基;カルボキシメチル基、カルボキシエチル基等のカルボキシアルキル基;アミノエチル基等のアミノアルキル基が挙げられる。中でも、Rとしてはカルボキシアルキル基が好ましく、カルボキシメチル基がより好ましい。セルロースエーテル類における置換度をエーテル化度ともいう。 In cellulose ethers, there are up to three Rs, and each R may be the same or different. R is a C1-C3 linear or branched alkyl group such as a methyl group, an ethyl group, a propyl group; Hydroxyalkyl group; C7-C20 arylalkyl group such as benzyl group and trityl group; Cyanoalkyl group such as cyanoethyl group; Carboxyalkyl group such as carboxymethyl group and carboxyethyl group; Aminoalkyl group such as aminoethyl group are mentioned. Among them, R is preferably a carboxyalkyl group, more preferably a carboxymethyl group. The degree of substitution in cellulose ethers is also called degree of etherification.
セルロースエテル類において、Xは最大で3つ存在するが、各Xは同じであってもよいし、異なっていてもよい。Xとしては、ギ酸、酢酸、プロピオン酸、酪酸等のC0~C4のカルボン酸に由来する基;安息香酸、フタル酸等のC6~C10の芳香族カルボン酸に由来する基;p-トルエンスルホン酸等のスルホン酸に由来する基;硝酸、硫酸、リン酸等の無機酸に由来する基;キサトゲン酸に由来する基が挙げられる。セルロースエステル類における置換度をエステル化度ともいう。 In cellulose ethers, there are up to three Xs, and each X may be the same or different. X is a group derived from C0 to C4 carboxylic acids such as formic acid, acetic acid, propionic acid and butyric acid; a group derived from C6 to C10 aromatic carboxylic acids such as benzoic acid and phthalic acid; p-toluenesulfonic acid groups derived from sulfonic acid such as ; groups derived from inorganic acids such as nitric acid, sulfuric acid and phosphoric acid; groups derived from xatogenic acid. The degree of substitution in cellulose esters is also called the degree of esterification.
前記セルロース誘導体は親水性が高いので、バインダーとしてこれを用いた場合にたばこ材料との親和性が向上する。その結果、たばこシートの強度が向上し使用時に刻こぼれが生じにくくなる。 Since the cellulose derivative is highly hydrophilic, its affinity with tobacco materials is improved when it is used as a binder. As a result, the strength of the tobacco sheet is improved, and it becomes difficult for the tobacco sheet to crack during use.
さらに、前記セルロース誘導体は有機溶媒、特にエタノールに可溶である。そのため、後述するようにたばこシートの製造においてエタノールを媒体とする混合物を用いる場合、混合物の粘度を低くすることができるので水を媒体とする混合物よりも、製造における輸送や塗工工程等において有利である。また、エタノールは水に比べて揮発しやすいため、前記製造方法において製造時間の短縮や乾燥時のエネルギーコストの低減等が可能となる。 Furthermore, the cellulose derivative is soluble in organic solvents, especially ethanol. Therefore, as will be described later, when a mixture containing ethanol as a medium is used in the manufacture of tobacco sheets, the viscosity of the mixture can be lowered, which is more advantageous than a mixture containing water as a medium in transportation and coating processes in manufacturing. is. In addition, since ethanol evaporates more easily than water, it is possible to shorten the production time and reduce the energy cost during drying in the above production method.
たばこシートにおける前記セルロース誘導体の量は、特に限定されないが、たばこシートの乾燥質量に対して、乾燥質量(混入している水を除いた質量、以下同様)で好ましくは0.1~10質量%、より好ましくは1~5質量%、さらに2~4質量%である。バインダーの量が上限値を超えるまたは下限値未満であると、前記効果が十分に奏されない可能性がある。 The amount of the cellulose derivative in the tobacco sheet is not particularly limited, but is preferably 0.1 to 10% by mass in terms of dry mass (mass excluding mixed water, hereinafter the same) relative to the dry mass of the tobacco sheet. , more preferably 1 to 5% by mass, and further 2 to 4% by mass. If the amount of the binder exceeds the upper limit or is less than the lower limit, the above effects may not be sufficiently exhibited.
以下にセルロース誘導体の具体例を例示する。
セルロースエーテル類:メチルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシメチルエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ベンジルセルロース、トリチルセルロース、シアノエチルセルロース、カルボキシメチルセルロース、カルボキシエチルセルロース、アミノエチルセルロース
セルロースエステル類:酢酸セルロース、ギ酸セルロース、プロピオン酸セルロース、酪酸セルロース、安息香酸セルロース、フタル酸セルロース、トシルセルロース硝酸セルロース等の有機酸エステル類;硫酸セルロース、リン酸セルロース、セルロースキサントゲン酸塩等の無機酸エステル類
Specific examples of cellulose derivatives are shown below.
Cellulose ethers: methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxymethylethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, benzylcellulose, tritylcellulose, cyanoethylcellulose, carboxymethylcellulose, carboxyethylcellulose, aminoethylcellulose Cellulose esters: cellulose acetate, cellulose formate, Organic acid esters such as cellulose propionate, cellulose butyrate, cellulose benzoate, cellulose phthalate, tosylcellulose cellulose nitrate; inorganic acid esters such as cellulose sulfate, cellulose phosphate, and cellulose xanthate
(2)たばこ材料
本態様において、ファイバー状たばこ材料の他に、第1の態様で説明したたばこ材料を用いることができる。
(2) Tobacco Material In this aspect, the tobacco material described in the first aspect can be used in addition to the fibrous tobacco material.
(3)エアロゾル発生剤
本態様において、たばこシートは第1の態様で説明したエアロゾル発生剤を含んでいてもよい。
(3) Aerosol-Generating Agent In this aspect, the tobacco sheet may contain the aerosol-generating agent described in the first aspect.
(4)乳化剤
本態様において、たばこシートは第1の態様で説明した乳化剤を含んでいてもよい。
(4) Emulsifier In this aspect, the tobacco sheet may contain the emulsifier described in the first aspect.
(5)たばこ以外のセルロース
本態様において、たばこシートは、たばこ以外のセルロースを含んでいてもよい。たばこ以外のセルロースとは例えば前述のセルロース繊維やセルロースパウダーが挙げられ、バインダーとしてのセルロース誘導体は含まない。
(5) Cellulose other than tobacco In this aspect, the tobacco sheet may contain cellulose other than tobacco. Cellulose other than tobacco includes, for example, the aforementioned cellulose fibers and cellulose powder, and does not include cellulose derivatives as binders.
(6)香料
本態様において、たばこシートは第1の態様で説明した香料を含んでいてもよい。
(6) Flavor In this aspect, the tobacco sheet may contain the flavor described in the first aspect.
(7)たばこシートの特性および形態
1)厚さ
本態様におけるたばこシートの厚さは限定されないが、一態様において好ましくは20~2000μm、より好ましくは100~1500μm、さらに好ましくは100~1000μmである。
(7) Characteristics and Form of Tobacco Sheet 1) Thickness The thickness of the tobacco sheet in this aspect is not limited, but in one aspect it is preferably 20 to 2000 μm, more preferably 100 to 1500 μm, still more preferably 100 to 1000 μm. .
2)強度
本態様におけるたばこシートは、好ましくは1.7N/mm以上、より好ましくは2N/mm以上、さらに好ましくは3N/mm以上の引張応力を有する。
2) Strength The tobacco sheet in this embodiment preferably has a tensile stress of 1.7 N/mm or more, more preferably 2 N/mm or more, still more preferably 3 N/mm or more.
3)算術平均表面粗さSa
本態様におけるたばこシートは、好ましくは0.03mm以下の算術平均表面粗さSaを有する。Saは表面粗度の指標であり、本態様におけるたばこシートが前記範囲のSaを有すると、表面からの刻こぼれが低減する。この観点から、Saの上限値は、より好ましくは0.02mm以下である。
3) Arithmetic mean surface roughness Sa
The tobacco sheet in this aspect preferably has an arithmetic mean surface roughness Sa of 0.03 mm or less. Sa is an index of surface roughness, and when the tobacco sheet in this embodiment has Sa within the above range, the amount of chipping from the surface is reduced. From this point of view, the upper limit of Sa is more preferably 0.02 mm or less.
(8)たばこセグメント
たばこシートから、喫煙物品に用いるたばこセグメントを製造できる。本態様におけるたばこセグメントは、第1の態様で説明した通りである。
(8) Tobacco Segments Tobacco segments for use in smoking articles can be produced from tobacco sheets. The tobacco segment in this aspect is as described in the first aspect.
[製造方法]
本態様におけるたばこシートは任意の方法で製造されうるが、好ましくは以下の工程を備える方法で製造される。
少なくとも、たばこ材料と、前記セルロース誘導体と、媒体を含む混合物を調製する工程1、
前記混合物を基材上に展開してウェットシートを調製する工程2、ならびに
前記ウェットシートを乾燥する工程3。
[Production method]
The tobacco sheet in this aspect can be manufactured by any method, but is preferably manufactured by a method comprising the following steps.
(1)工程1
本工程は、ファイバー状材料と、必要に応じてたばこ材料と、バインダーであるセルロース誘導体と、媒体とを混合する。必要に応じて、エアロゾル生成基材、乳化剤、または香料を添加することもできる。各成分の配合量は、前述の量を達成できるように調整される。媒体は、好ましくは例えば水や、エタノール等の沸点が100℃未満である水溶性有機溶媒を主成分とし、より好ましくは水またはエタノールである。混合の方法は限定されず、ミキサーやニーダー等の公知の機器を用いることができる。混合によって得られる混合物の固形分濃度は限定されず、工程2に適するように適宜調製される。例えば、当該固形分濃度の上限は、好ましくは98質量%以下、90質量%以下、または80質量%以下であり、その下限は、好ましくは10質量%以上、20質量%以上、30質量%以上、40質量%以上、または50質量%以上である。
(1)
In this step, a fibrous material, optionally a tobacco material, a cellulose derivative as a binder, and a medium are mixed. Aerosol-forming bases, emulsifiers, or fragrances can also be added, if desired. The blending amount of each component is adjusted so as to achieve the aforementioned amounts. The medium preferably contains water or a water-soluble organic solvent such as ethanol having a boiling point of less than 100° C. as a main component, and more preferably water or ethanol. The mixing method is not limited, and known equipment such as mixers and kneaders can be used. The solid content concentration of the mixture obtained by mixing is not limited, and is appropriately adjusted so as to be suitable for
(2)工程2
本工程では、前記混合物を基材上に展開してウェットシートを調製する。基材としては限定されず、ガラス板等の無機材料基材、アルミ板等の金属基材、PETフィルム、フルオロポリマーフィルムなどの有機材料基材、不織布等の繊維材料基材等が挙げられる。混合物を基材上に展開する方法は限定されないが、後述するようにローラーを用いて圧展する圧延法、ダイから押出す押出法、キャストするキャスト法が挙げられる。
(2)
In this step, the mixture is spread on a substrate to prepare a wet sheet. The substrate is not limited, and includes inorganic material substrates such as glass plates, metal substrates such as aluminum plates, organic material substrates such as PET films and fluoropolymer films, and fiber material substrates such as nonwoven fabrics. The method of spreading the mixture on the base material is not limited, but as described later, a rolling method of rolling using rollers, an extrusion method of extruding from a die, and a casting method of casting can be mentioned.
(3)乾燥工程
本工程では前記ウェットシートを乾燥する。乾燥は公知の方法に従って実施できる。例えば、ウェットシートを室温にて風乾する、あるいは加熱して乾燥することができる。加熱温度も限定されず、例えば60~150℃とすることができる。乾燥されたシートを基材から単離して、たばこシートを得る。
(3) Drying step In this step, the wet sheet is dried. Drying can be carried out according to known methods. For example, the wet sheet can be air dried at room temperature or heated to dry. The heating temperature is also not limited, and can be, for example, 60 to 150.degree. The dried sheet is separated from the substrate to obtain the tobacco sheet.
以下に、本態様におけるたばこシートの製造方法について、好ましい態様を説明する。
[圧延法]
1)工程1
1-1)粉砕
原料(例えば、単葉)を粗砕する。次いで、粉砕機(例えばホソカワミクロン製、ACM-5)を用いて、微粉砕を行う。微粉砕後の粒径(D90)は好ましくは50~800μmである。粒度は、マスターサイザー(malvern社製)等のレーザー回折型粒度計を用いて測定される。
Preferred embodiments of the tobacco sheet manufacturing method of this embodiment will be described below.
[Rolling method]
1)
1-1) Grinding A raw material (for example, a single leaf) is coarsely ground. Then, fine pulverization is performed using a pulverizer (eg, ACM-5 manufactured by Hosokawa Micron). The particle size (D90) after milling is preferably between 50 and 800 μm. The particle size is measured using a laser diffraction particle size meter such as Mastersizer (manufactured by Malvern).
1-2)湿粉の調製
粉砕されたたばこ原料(例えば、たばこ粒子)に、バインダー、ファイバー状材料、必要に応じて香料や脂質等の添加剤を加えて混合する。この混合はドライブレンドであることが好ましいので、混合機としてミキサーを用いることが好ましい。次いで、ドライブレンド物に、水等の媒体、必要に応じてグリセリン等のエアロゾル生成基材を添加し、ミキサーで混合し、湿粉(湿潤状態の粉)を調製する。当該湿粉中の媒体の量は、20~80質量%、好ましくは20~40質量%とすることができるが、工程2で圧展を行うので20~50質量%としてもよい。湿粉の固形分濃度は50~90質量%であることが好ましい。
1-2) Preparation of Wet Powder To pulverized tobacco raw material (for example, tobacco particles), a binder, a fibrous material, and, if necessary, additives such as flavor and lipid are added and mixed. Since this mixing is preferably a dry blend, it is preferred to use a mixer as a mixer. Next, a medium such as water and, if necessary, an aerosol-generating base material such as glycerin are added to the dry blend and mixed in a mixer to prepare a wet powder (powder in a wet state). The amount of the medium in the wet powder can be 20 to 80% by mass, preferably 20 to 40% by mass. The wet powder preferably has a solid content concentration of 50 to 90% by mass.
1-3)混錬
前記湿粉を、一軸または多軸の混練機、例えばニーダー(ダルトン社製DG-1等)を用いて混練する。混練は、全体に媒体がいきわたるまで実施することが好ましい、例えば、目視にて混合物の色が均一になるまで混練りすることが好ましい。
1-3) Kneading The wet powder is kneaded using a uniaxial or multiaxial kneader such as a kneader (DG-1 manufactured by Dalton Co., etc.). The kneading is preferably carried out until the medium spreads over the whole. For example, kneading is preferably carried out until the color of the mixture becomes uniform visually.
2)工程2(圧展)
混錬後の混合物を、2枚の基材フィルムに挟み込みながら、カレンダー装置(例えば、由利ロール機械社製)を用いて、所定の厚さ(100μm超)になるまで1対のローラー間に通し、圧展して2枚の基材フィルム間にウェットシートが存在するラミネートを得る。ローラーによる圧展は複数回実施することができる。基材フィルムは、フッ素系ポリマーフィルム等の非粘着性フィルムが好ましく、具体的にはテフロン(登録商標)フィルムを挙げることができる。
2) Process 2 (pressing)
While sandwiching the mixture after kneading between two base films, it is passed between a pair of rollers until it reaches a predetermined thickness (more than 100 μm) using a calender device (manufactured by Yuri Roll Machinery Co., Ltd.). , to obtain a laminate with a wet sheet between the two substrate films. Roller compression can be performed multiple times. The base film is preferably a non-adhesive film such as a fluoropolymer film, specifically a Teflon (registered trademark) film.
3)工程3
ラミネートにおける、一方の基材フィルムを剥離する。当該ラミネートを、通風乾燥機を用いて乾燥する。乾燥温度は好ましくは50~100℃であり、乾燥時間は1~2分とすることができる。次いで、残りの基材フィルムを剥離し、さらに前記条件で乾燥してたばこシートを得る。このように乾燥を行うことで、たばこシートが他の基材に接着することを回避できる。
3)
One of the base films in the laminate is peeled off. The laminate is dried using an air dryer. The drying temperature is preferably 50-100° C. and the drying time can be 1-2 minutes. Next, the remaining base film is peeled off and dried under the above conditions to obtain a tobacco sheet. Drying in this way can prevent the tobacco sheet from adhering to other substrates.
本方法で得たたばこシートを「ラミネートシート」ともいう。ラミネートシートは表面が滑らかであり、他の部材と接触した場合に刻こぼれの発生を抑制できるので好ましい。また、本方法は300μm以下のシートの製造に適している。 The tobacco sheet obtained by this method is also called "laminate sheet". The laminate sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members. Also, the method is suitable for producing sheets of 300 μm or less.
[押出法]
1)工程1
本方法における工程1は、圧延法で説明したとおりである。湿粉(湿潤状態の粉)を調製する。工程2で押出を行う場合、当該湿粉中の媒体の量は20~80質量%の範囲で選択できるが、好ましくは20~40質量%である。
2)工程2
本工程では湿粉を所定のギャップを設けたダイから押出して、基材上にウェットシート形成する。押出しには公知の押出機を使用できる。
3)工程3
本工程ではウェットシートを乾燥してたばこシートを得る。乾燥条件は圧延法で説明したとおりである。本方法で得たたばこシートを「押出シート」ともいう。押出シートは表面が滑らかであり、他の部材と接触した場合に刻こぼれの発生を抑制できるので好ましい。本方法は200μm以上のシートの製造に適している。
[Extrusion method]
1)
2)
In this step, the wet powder is extruded through a die provided with a predetermined gap to form a wet sheet on the substrate. A known extruder can be used for extrusion.
3)
In this step, the wet sheet is dried to obtain a tobacco sheet. The drying conditions are as described for the rolling method. The tobacco sheet obtained by this method is also called an "extruded sheet". The extruded sheet is preferable because it has a smooth surface and can suppress the occurrence of chipping when it comes into contact with other members. The method is suitable for producing sheets of 200 μm and above.
また、このように圧力をかけて成形されたシートを「圧力成形シート」といい、「圧力成形シート」は「ラミネートシート」と「押出シート」を含む。ラミネートシートとは、混合物を1回以上ローラーで目標厚さまで圧展した後に、目標水分量まで乾燥して得たシートである。押出シートとは、混合物をTダイ等から目標厚さで押出した後に、目標水分量まで乾燥して得たシートである。圧力成形シートにおいて圧展と押出は組み合わせてもよい。例えば、混合物を押出した後にさらに圧展してシートとしてもよい。 Also, a sheet molded under pressure in this way is called a "pressure-molded sheet", and "pressure-molded sheet" includes "laminate sheet" and "extruded sheet". A laminate sheet is a sheet obtained by rolling out a mixture to a target thickness with a roller one or more times and then drying to a target moisture content. An extruded sheet is a sheet obtained by extruding a mixture from a T-die or the like to a target thickness and then drying to a target moisture content. Flattening and extrusion may be combined in pressure formed sheets. For example, the mixture may be extruded and then further rolled into a sheet.
[キャスト法]
1)工程1
本方法における工程1は任意の方法で実施できる。例えば、所望の粒度を有するたばこ原料と、セルロース誘導体と、媒体と、必要に応じて添加物をミキサー等で混合することで混合物を調製できる。本工程で得られる混合物の固形分濃度は、好ましくは3~15質量%程度であるので、混合物はスラリーとも称される。
[Cast method]
1)
2)工程2
本工程では基材上にスラリーをキャストし、ウェットシートを形成する。キャストは公知のとおりに実施できる。
2)
In this step, the slurry is cast on the substrate to form a wet sheet. Casting can be carried out as known.
3)工程3
本工程ではウェットシートを乾燥してたばこシートを得る。乾燥条件は圧延法で説明したとおりである。本方法で得たたばこシートを「キャストシート」ともいう。
3)
In this step, the wet sheet is dried to obtain a tobacco sheet. The drying conditions are as described for the rolling method. The tobacco sheet obtained by this method is also called "cast sheet".
以下、本実施形態の具体例について説明するが、本発明はこれらに限定されない。 Specific examples of the present embodiment will be described below, but the present invention is not limited to these.
[実施例1]
たばこラミナ(葉たばこ)をホソカワミクロンACM機にて乾式粉砕し、たばこ粉末を得た。該たばこ粉末について、マスターサイザー(商品名、スペクトリス株式会社マルバーン・パナリティカル事業部製)を用いて、乾式レーザー回折法により測定される体積基準の粒度分布における累積90%粒子径(D90)を測定したところ、200μmであった。
[Example 1]
Tobacco lamina (leaf tobacco) was dry pulverized with a Hosokawa Micron ACM machine to obtain tobacco powder. For the tobacco powder, the cumulative 90% particle diameter (D90) in the volume-based particle size distribution measured by the dry laser diffraction method is measured using a Mastersizer (trade name, manufactured by Spectris Co., Ltd., Malvern Panalytical Division). As a result, it was 200 μm.
前記たばこ粉末をたばこ原料として用いて、圧延法にてたばこシートを製造した。具体的には、前記たばこ原料77質量部と、エアロゾル発生剤としてのグリセリン12質量部と、成型剤としてのカルボキシメチルセルロース1質量部と、ファイバー状材料としてのファイバー状パルプ(キャンフォー社製パルプの乾式解繊品)10質量部とを混合し、押出成形機にて混練した。混練物を2対の金属製ロールにてシート状に成型し、80℃の熱風循環式オーブンにて乾燥してたばこシートを得た。該たばこシートをシュレッダーにて0.8mm×9.5mmのサイズに裁刻した。 Using the tobacco powder as a tobacco raw material, a tobacco sheet was produced by a rolling method. Specifically, 77 parts by mass of the tobacco raw material, 12 parts by mass of glycerin as an aerosol generating agent, 1 part by mass of carboxymethyl cellulose as a molding agent, and fibrous pulp as a fibrous material (canfor pulp) 10 parts by mass of dry defibrated product) were mixed and kneaded by an extruder. The kneaded product was formed into a sheet by two pairs of metal rolls and dried in a hot air circulating oven at 80° C. to obtain a tobacco sheet. The tobacco sheet was shredded to a size of 0.8 mm×9.5 mm using a shredder.
裁刻されたたばこシートについて、膨嵩性を測定した。具体的には、裁刻されたたばこシートを22℃、60%の調和室内で48時間存置した後、DD-60A(商品名、ボルグワルド社製)にて膨嵩性を測定した。測定は、裁刻されたたばこシート15gを内径60mmの円筒形容器に入れ、3kg荷重で30秒圧縮した時の容積を求めることで行った。結果を表1に示す。なお、表1において膨嵩性は、後述する比較例1の膨嵩性の値を基準として、該基準値に対する膨嵩性の増加率(%)で示した。 The swelling properties of the shredded tobacco sheets were measured. Specifically, the cut tobacco sheets were left in a conditioning room at 22° C. and 60% for 48 hours, and then measured for swelling with DD-60A (trade name, manufactured by Borgwald). The measurement was carried out by placing 15 g of cut tobacco sheets in a cylindrical container having an inner diameter of 60 mm and compressing the container with a load of 3 kg for 30 seconds to determine the volume. Table 1 shows the results. In addition, in Table 1, the swelling property is shown as an increase rate (%) of the swelling property with respect to the reference value of the swelling property value of Comparative Example 1 described later.
[比較例1]
実施例1と同様にたばこ粉末を調製した。該たばこ粉末をたばこ原料として用いて、圧延法にてたばこシートを製造した。具体的には、前記たばこ原料87質量部と、エアロゾル発生剤としてのグリセリン12質量部と、成型剤としてのカルボキシメチルセルロース1質量部とを混合し、押出成形機にて混練した。混練物を2対の金属製ロールにてシート状に成型し、80℃の熱風循環式オーブンにて乾燥してたばこシートを得た。該たばこシートをシュレッダーにて0.8mm×9.5mmのサイズに裁刻した。裁刻されたたばこシートについて、実施例1と同様に膨嵩性を測定した。結果を表1に示す。
[Comparative Example 1]
Tobacco powder was prepared in the same manner as in Example 1. Using the tobacco powder as a tobacco raw material, a tobacco sheet was produced by a rolling method. Specifically, 87 parts by mass of the tobacco raw material, 12 parts by mass of glycerin as an aerosol generator, and 1 part by mass of carboxymethyl cellulose as a molding agent were mixed and kneaded by an extruder. The kneaded product was formed into a sheet by two pairs of metal rolls and dried in a hot air circulating oven at 80° C. to obtain a tobacco sheet. The tobacco sheet was shredded to a size of 0.8 mm×9.5 mm using a shredder. The swelling properties of the shredded tobacco sheets were measured in the same manner as in Example 1. Table 1 shows the results.
表1より、本実施形態に係るたばこシートである実施例1のたばこシートでは、ファイバー状材料を含まない比較例1のたばこシートと比較して膨嵩性が向上した。なお、実施例1では圧延法にてたばこシートを製造したが、キャスト法にて同様にたばこシートを製造した場合にも、膨嵩性が向上した。 As can be seen from Table 1, the tobacco sheet of Example 1, which is the tobacco sheet according to the present embodiment, has improved swelling properties compared to the tobacco sheet of Comparative Example 1, which does not contain a fibrous material. In Example 1, the tobacco sheet was produced by the rolling method, but when the tobacco sheet was similarly produced by the casting method, the swelling property was improved.
[参考例A1]
たばこ葉を、粉砕機(ホソカワミクロン製ACM-5)を用いてD90が204μm、D50が66μmとなるように粉砕して葉たばこ粒子を得た。D90およびD50はマスターサイザー(malvern社製)にて測定した。葉たばこ粒子とバインダーとしてサンローズF20HC(日本製紙株式会社製セルロースエーテル)とをミキサーを用いてドライブレンドした。次いで、当該ドライブレンド物に、エアロゾル生成基材としてグリセリンと、媒体として水を添加し、ミキサーで混合して湿粉を調製した。各成分の配合は表A1に示すとおりである。
[Reference example A1]
Tobacco leaves were pulverized using a pulverizer (ACM-5 manufactured by Hosokawa Micron) so that D90 was 204 μm and D50 was 66 μm to obtain leaf tobacco particles. D90 and D50 were measured with a Mastersizer (manufactured by Malvern). Leaf tobacco particles and Sunrose F20HC (cellulose ether manufactured by Nippon Paper Industries Co., Ltd.) as a binder were dry-blended using a mixer. Then, glycerin as an aerosol-generating base and water as a medium were added to the dry blend and mixed in a mixer to prepare a wet powder. The formulation of each component is as shown in Table A1.
混練機(ダルトン社製、DG-1)を用いて、室温にて湿粉を6回混練して混合物を得た。ダイとしてTダイを用い、スクリュー回転数は38.5rpmとした。 Using a kneader (DG-1, manufactured by Dalton), the wet powder was kneaded six times at room temperature to obtain a mixture. A T-die was used as the die, and the screw rotation speed was 38.5 rpm.
湿粉を2枚のテフロン(登録商標)フィルム(日東電工株式会社製NITOFLON(R)No.900UL)に挟み、カレンダー装置(由利ロール機械社製)を用いて、所定の厚さ(100μm超)になるまで4段階で圧延して、フィルム/ウェットシート/フィルムの層構造を有する厚さ105μmのラミネートを調製した。1~4段目のロールギャップは、それぞれ650μm、330μm、180μm、5μmとした。4段目のロールギャップは最終的に得られたシートの厚さよりも厚いが、これはローラー間の圧力から解放されたシートが最終厚さ付近まで膨張したためである。 Wet powder is sandwiched between two Teflon (registered trademark) films (NITOFLON (R) No.900UL manufactured by Nitto Denko Corporation), and a predetermined thickness (over 100 μm) is obtained using a calendar device (manufactured by Yuri Roll Machinery Co., Ltd.). A 105 μm thick laminate having a layer structure of film/wet sheet/film was prepared by rolling in four stages until it was . The roll gaps for the first to fourth stages were 650 μm, 330 μm, 180 μm and 5 μm, respectively. The 4th roll gap is thicker than the final thickness of the sheet because the sheet expands to near the final thickness when released from the pressure between the rollers.
ラミネートから1枚のテフロン(登録商標)フィルムを剥離し、通風乾燥機を用いて80℃で1~2分乾燥した。次いで、もう1枚のフィルムを剥離し、同条件でウェットシートを乾燥し、本発明のたばこシートを製造し、評価した。 A sheet of Teflon (registered trademark) film was peeled off from the laminate and dried at 80°C for 1 to 2 minutes using a ventilation dryer. Next, another film was peeled off, the wet sheet was dried under the same conditions, and the tobacco sheet of the present invention was produced and evaluated.
表A1の湿粉中質量において、たばこ葉粉砕物、グリセリン、バインダーは乾物質量を示し、水は仕込み質量とたばこ葉粉砕物、グリセリン、およびバインダーに含まれていた水分質量の合計量を示す。 In Table A1, the wet powder medium weight indicates the amount of dry matter for the pulverized tobacco leaves, glycerin, and binder, and the water indicates the total amount of the charged mass and the water content contained in the pulverized tobacco leaves, glycerin, and binder.
[参考例A2、A4]
バインダーとしてサンローズF20HC(日本製紙株式会社製セルロースエーテル)の代わりに、サンローズF30MC、およびサンローズF20LCをそれぞれ用いた以外は、参考例A1と同じ方法でたばこシートを製造し、評価した。
[Reference Examples A2 and A4]
A tobacco sheet was produced and evaluated in the same manner as in Reference Example A1, except that Sunrose F30MC and Sunrose F20LC were used as binders instead of Sunrose F20HC (cellulose ether manufactured by Nippon Paper Industries Co., Ltd.).
[参考例A3]
バインダーとしてサンローズF20HC(日本製紙株式会社製セルロースエーテル)の代わりに、サンローズF30MCを用い、その配合量を表A3に示すように変更し、かつグリセリンの量を仕込み質量割合で15.5DB質量%となるように変更した以外は、参考例A1と同じ方法でたばこシートを製造し、評価した。
[Reference example A3]
Instead of Sunrose F20HC (cellulose ether manufactured by Nippon Paper Industries Co., Ltd.) as a binder, Sunrose F30MC was used, the blending amount was changed as shown in Table A3, and the amount of glycerin was 15.5 DB mass in terms of the charged mass ratio. %, a tobacco sheet was produced and evaluated in the same manner as in Reference Example A1.
[参考比較例A1]
参考例A1と同じ方法でD90が204μm、D50が66μmである葉たばこ粒子を得た。参考例A1と同じ成分およびパルプをミキサーで混合して混合物を得た。当該混合物を用いて定法に従いキャスト法によってたばこシートを製造した。
[Reference Comparative Example A1]
Leaf tobacco particles having a D90 of 204 μm and a D50 of 66 μm were obtained in the same manner as in Reference Example A1. The same ingredients and pulp as in Reference Example A1 were mixed in a mixer to obtain a mixture. Using the mixture, a tobacco sheet was produced by a casting method according to a standard method.
[参考比較例A2]
定法に従って抄造法によるたばこシートを製造した。具体的には、たばこ原料の水溶性成分を水で抽出し、抽出残渣とパルプと水とを混合し、グラインダーを用いてこれを叩解し、抄紙機でシートを形成し、シートを乾燥し、前記抽出物とグリセリンを当該シートに添加した。参考例A1と同じ方法で当該たばこシートを評価した。シートの組成を表A2に示した。また、上記例で製造したたばこシートの評価結果を表A3に示した。
[Reference Comparative Example A2]
A tobacco sheet was produced by a papermaking method according to a standard method. Specifically, the water-soluble component of the tobacco raw material is extracted with water, the extraction residue, pulp and water are mixed, beaten using a grinder, formed into a sheet with a paper machine, the sheet is dried, The extract and glycerin were added to the sheet. The tobacco sheet was evaluated in the same manner as in Reference Example A1. The composition of the sheet is shown in Table A2. Table A3 shows the evaluation results of the tobacco sheets produced in the above examples.
以下に、評価方法を説明する。
[刻こぼれ体積]
各例で調製したたばこシートを裁断して刻を調製した。当該刻を長さ12mm、直径7mmのラッパー22内に70体積%で充填し、たばこ含有セグメント20Aを調製した。次いで、当該たばこ含有セグメントを備える、図1に示す香味吸引物品1を調製した。図2に示すようなシステム(ただし、内部加熱タイプとした)を準備し、これを喫煙機による喫煙試験(14パフ、CIR条件、350℃での一定加熱)に供した。喫煙試験後、たばこセグメント20Aから刻を静かに除去した。次いで前記体積%で新たに刻を再度ラッパー22内に充填して2回目の喫煙試験に供した。このようにして合計20回の喫煙試験を行い、ラッパー22内に残留した総刻こぼれの体積を測定した。
The evaluation method will be described below.
[Volume of spillage]
The tobacco sheets prepared in each example were cut to prepare cut pieces. A
[表面粗さ]
顕微鏡(KEYENCE社製のVK-X100)を用いて、以下の手順で測定した。
1)シートの一番低い部分の焦点位置を設定
2)シートの一番高い部分の焦点位置を設定
3)前記1)と2)で得た区間を分割し、少しずつ焦点をずらしながら撮像
4)各部分の焦点位置と、一番低い部分の焦点位置の差から高さを測定
5)各位置の高さデータから粗さを算出(測定機ソフトで自動計算)し、算術表面粗さSaを算出
[Surface roughness]
Using a microscope (VK-X100 manufactured by KEYENCE), measurements were made according to the following procedure.
1) Set the focal position of the lowest part of the sheet 2) Set the focal position of the highest part of the sheet 3) Divide the section obtained in 1) and 2) above, and image while shifting the focus little by little 4 ) Measure the height from the difference between the focus position of each part and the focus position of the lowest part. Calculate
[引張強度、伸率]
得られたシートを幅15mm×長さ180mmに裁断し、引張強度試験機(株式会社東洋精機製作所:ストログラフE-S)を用い、ROADRANGE:25、SPEEDRANGE:50の条件で測定し、引張強度を引張応力で評価した。
[Tensile strength, elongation]
The obtained sheet was cut into a width of 15 mm and a length of 180 mm, and measured using a tensile strength tester (Toyo Seiki Seisakusho Co., Ltd.: Strograph ES) under the conditions of ROADRANGE: 25 and SPEEDRANGE: 50. was evaluated by tensile stress.
[参考例B1]
たばこ葉を、粉砕機(ホソカワミクロン製ACM-5)を用いてD90が50~800μmとなるように粉砕して葉たばこ粒子を得た。D90はマスターサイザー(malvern社製)にて測定した。葉たばこ粒子とバインダーとしてカルボキシメチルセルロース(日本製紙株式会社製、サンローズF F30MC)とをミキサーを用いてドライブレンドした。次いで、当該ドライブレンド物に、エアロゾル生成基材としてグリセリンと、媒体として水を添加し、ミキサーで混合して湿粉を調製した。各成分の配合は以下のとおりである。
[Reference example B1]
Tobacco leaves were pulverized using a pulverizer (ACM-5 manufactured by Hosokawa Micron) so that D90 was 50 to 800 μm to obtain leaf tobacco particles. D90 was measured with a Mastersizer (manufactured by Malvern). Leaf tobacco particles and carboxymethyl cellulose (Sunrose FF30MC manufactured by Nippon Paper Industries Co., Ltd.) as a binder were dry-blended using a mixer. Then, glycerin as an aerosol-generating base and water as a medium were added to the dry blend and mixed in a mixer to prepare a wet powder. The composition of each component is as follows.
表B1の湿粉中質量において、たばこ葉粉砕物、グリセリン、バインダーは乾物質量を示し、水は仕込み質量とたばこ葉粉砕物、グリセリン、およびバインダーに含まれていた水分質量の合計量を示す。 In the weight of the wet powder in Table B1, the crushed tobacco leaf material, glycerin, and binder indicate the amount of dry matter, and water indicates the total amount of the charged mass and the weight of water contained in the crushed tobacco leaf material, glycerin, and binder.
混練機(ダルトン社製、DG-1)を用いて、室温にて湿粉を6回混練して混合物を得た。ダイ形状はT形(Tダイ)、スクリュー回転数は38.5rpmとした。 Using a kneader (DG-1, manufactured by Dalton), the wet powder was kneaded six times at room temperature to obtain a mixture. The shape of the die was T-shaped (T die), and the screw rotation speed was 38.5 rpm.
湿粉を2枚のテフロン(登録商標)フィルム(日東電工株式会社製NITOFLON(R)No.900UL)に挟み、カレンダー装置(由利ロール機械社製)を用いて、所定の厚さ(100μm超)になるまで4段階で圧延して、フィルム/ウェットシート/フィルムの層構造を有する厚さ105μmのラミネートを調製した。1~4段目のロールギャップは、それぞれ650μm、330μm、180μm、5μmとした。4段目のロールギャップは最終的に得られたシートの厚さよりも厚いが、これはローラー間の圧力から解放されたシートが最終厚さ付近まで膨張したためである。 Wet powder is sandwiched between two Teflon (registered trademark) films (NITOFLON (R) No.900UL manufactured by Nitto Denko Corporation), and a predetermined thickness (over 100 μm) is obtained using a calendar device (manufactured by Yuri Roll Machinery Co., Ltd.). A 105 μm thick laminate having a layer structure of film/wet sheet/film was prepared by rolling in four stages until it was . The roll gaps for the first to fourth stages were 650 μm, 330 μm, 180 μm and 5 μm, respectively. The 4th roll gap is thicker than the final thickness of the sheet because the sheet expands to near the final thickness when released from the pressure between the rollers.
ラミネートから1枚のテフロン(登録商標)フィルムを剥離し、通風乾燥機を用いて80℃で1~2分乾燥した。次いで、もう1枚のフィルムを剥離し、同条件でウェットシートを乾燥し、本態様にかかるたばこシートを製造した。 A sheet of Teflon (registered trademark) film was peeled off from the laminate and dried at 80°C for 1 to 2 minutes using a ventilation dryer. Next, another film was peeled off, and the wet sheet was dried under the same conditions to produce a tobacco sheet according to this embodiment.
[参考例B2~B5]
バインダーとして表B2に示すカルボキシメチルセルロース(いずれも日本製紙株式会社製)をそれぞれ用いた以外は、参考例B1と同じ方法でたばこシートを製造し、評価した。
[Reference Examples B2 to B5]
Tobacco sheets were produced and evaluated in the same manner as in Reference Example B1, except that carboxymethylcellulose shown in Table B2 (both manufactured by Nippon Paper Industries Co., Ltd.) was used as the binder.
[参考比較例B1]
バインダーとして表B2に示すカルボキシメチルセルロース(日本製紙株式会社製)をそれぞれ用いた以外は、参考例B1と同じ方法でたばこシートを製造し、評価した。これらの結果を表B3に示す。表中、仕上がりシート物性は、前述のとおりに乾燥を経て製造されたシートであって、絶乾状態までは乾燥していないシートの物性を示している。
[Reference Comparative Example B1]
A tobacco sheet was produced and evaluated in the same manner as in Reference Example B1, except that carboxymethyl cellulose (manufactured by Nippon Paper Industries Co., Ltd.) shown in Table B2 was used as the binder. These results are shown in Table B3. In the table, the physical properties of the finished sheet indicate the physical properties of the sheet that has been dried as described above and has not been dried to the absolute dry state.
以下に、評価方法を説明する。
[刻こぼれ体積]
各例で調製したたばこシートを裁断して刻を調製した。当該刻を長さ12mm、直径7mmのラッパー22内に70体積%で充填し、たばこ含有セグメント20Aを調製した。次いで、当該たばこ含有セグメントを備える、図1に示す香味吸引物品1を調製した。図2に示すようなシステム(ただし内部加熱タイプとした)を準備し、これを喫煙機による喫煙試験(14パフ、CIR条件、350℃での一定加熱)に供した。喫煙試験後、たばこセグメント20Aから刻を静かに除去した。次いで前記体積%で新たに刻を再度ラッパー22内に充填して2回目の喫煙試験に供した。このようにして合計20回の喫煙試験を行い、ラッパー22内に残留した総刻こぼれの体積を測定した。
The evaluation method will be described below.
[Volume of spillage]
The tobacco sheets prepared in each example were cut to prepare cut pieces. A
[表面粗さ]
顕微鏡(KEYENCE社製のVK-X100)を用いて、以下の手順で測定した。
1)シートの一番低い部分の焦点位置を設定
2)シートの一番高い部分の焦点位置を設定
3)前記1)と2)で得た区間を分割し、少しずつ焦点をずらしながら撮像
4)各部分の焦点位置と、一番低い部分の焦点位置の差から高さを測定
5)各位置の高さデータから粗さを算出(測定機ソフトで自動計算)し、算術表面粗さSaを算出
[Surface roughness]
Using a microscope (VK-X100 manufactured by KEYENCE), measurements were made according to the following procedure.
1) Set the focal position of the lowest part of the sheet 2) Set the focal position of the highest part of the sheet 3) Divide the section obtained in 1) and 2) above, and image while shifting the focus little by little 4 ) Measure the height from the difference between the focus position of each part and the focus position of the lowest part. Calculate
[加熱後凝固性]
刻こぼれ体積に記載した条件で非燃焼内部加熱型喫煙システムを準備し、同じ条件で喫煙試験を1回実施した。試験後に前記システムからたばこセグメント20Aを取出し、先端から長手方向に6mmの位置に治具を当てて一定速度で半径方向に圧縮し、治具が3.5mmの位置に達した時点の負荷(N)を求め、加熱後凝固性を評価した。負荷の値が高いほど、加熱後に刻が固着しやすいので、刻こぼれが発生しにくい。
[Chemability after heating]
A non-combustion internally heated smoking system was prepared under the conditions described in Spillage Volume, and one smoking test was conducted under the same conditions. After the test, the
[引張強度]
得られたシートを幅15mm×長さ180mmに裁断し、引張強度試験機(株式会社東洋精機製作所:ストログラフE-S)を用い、ROADRANGE:25、SPEEDRANGE:50の条件で測定し、引張強度を引張応力で評価した。
[Tensile strength]
The obtained sheet was cut into a width of 15 mm and a length of 180 mm, and measured using a tensile strength tester (Toyo Seiki Seisakusho Co., Ltd.: Strograph ES) under the conditions of ROADRANGE: 25 and SPEEDRANGE: 50. was evaluated by tensile stress.
[置換度]
前述の測定方法により求めた。
[Degree of substitution]
It was obtained by the measurement method described above.
以下に実施態様を示す。
[1]ファイバー状材料を含む非燃焼加熱型香味吸引器用たばこシート。
[2]前記たばこシート100質量%に含まれる前記ファイバー状材料の割合が5~50質量%である、[1]に記載の非燃焼加熱型香味吸引器用たばこシート。
[3]前記ファイバー状材料が、ファイバー状パルプ、ファイバー状たばこ材料及びファイバー状合成セルロースからなる群から選択される少なくとも一つである、[1]又は[2]に記載の非燃焼加熱型香味吸引器用たばこシート。
[4]前記ファイバー状材料がファイバー状パルプである、[3]に記載の非燃焼加熱型香味吸引器用たばこシート。
[5]前記たばこシートがさらにたばこ原料を含む、[4]に記載の非燃焼加熱型香味吸引器用たばこシート。
[6]前記たばこ原料が、葉たばこ、中骨及び残幹からなる群から選択される少なくとも一種のたばこ粉末である、[5]に記載の非燃焼加熱型香味吸引器用たばこシートの製造方法。
[7]前記たばこシート100質量%に含まれる前記たばこ原料の割合が30~91質量%である、[5]又は[6]に記載の非燃焼加熱型香味吸引器用たばこシート。
[8]前記たばこシートが成型剤をさらに含む、[4]から[7]のいずれかに記載の非燃焼加熱型香味吸引器用たばこシート。
[9]前記成型剤が、多糖類、タンパク及び合成ポリマーからなる群から選択される少なくとも一つである、[8]に記載の非燃焼加熱型香味吸引器用たばこシート。
[10]前記たばこシート100質量%に含まれる前記成型剤の割合が0.1~15質量%である、[8]又は[9]に記載の非燃焼加熱型香味吸引器用たばこシート。
[11]前記たばこシートがさらにエアロゾル発生剤を含む、[1]から[10]のいずれかに記載の非燃焼加熱型香味吸引器用たばこシート。
[12]前記エアロゾル発生剤が、グリセリン、プロピレングリコール及び1,3-ブタンジオールからなる群から選択される少なくとも一つである、[11]に記載の非燃焼加熱型香味吸引器用たばこシート。
[13]前記たばこシート100質量%に含まれる前記エアロゾル発生剤の割合が5~50質量%である、[11]又は[12]に記載の非燃焼加熱型香味吸引器用たばこシート。
[14][1]から[13]のいずれかに記載の非燃焼加熱型香味吸引器用たばこシートを含むたばこ含有セグメントを備える非燃焼加熱型香味吸引器。
[15][14]に記載の非燃焼加熱型香味吸引器と、
前記たばこ含有セグメントを加熱する加熱装置と、
を備える非燃焼加熱型香味吸引システム。
Embodiments are shown below.
[1] A tobacco sheet for a non-combustion heating type flavor inhaler containing a fibrous material.
[2] The tobacco sheet for a non-combustion heating type flavor inhaler according to [1], wherein the fibrous material accounts for 5 to 50% by mass of 100% by mass of the tobacco sheet.
[3] The non-combustion heated flavor according to [1] or [2], wherein the fibrous material is at least one selected from the group consisting of fibrous pulp, fibrous tobacco material, and fibrous synthetic cellulose. Tobacco sheet for inhaler.
[4] The tobacco sheet for a non-combustion heating type flavor inhaler according to [3], wherein the fibrous material is fibrous pulp.
[5] The tobacco sheet for a non-combustion heating type flavor inhaler according to [4], wherein the tobacco sheet further contains a tobacco raw material.
[6] The method for producing a tobacco sheet for a non-combustion-heating flavor inhaler according to [5], wherein the tobacco raw material is at least one kind of tobacco powder selected from the group consisting of leaf tobacco, backbone and stem.
[7] The tobacco sheet for a non-combustion heating type flavor inhaler according to [5] or [6], wherein the ratio of the tobacco raw material contained in 100% by mass of the tobacco sheet is 30 to 91% by mass.
[8] The tobacco sheet for a non-combustion heating type flavor inhaler according to any one of [4] to [7], further comprising a molding agent.
[9] The tobacco sheet for a non-combustion heating type flavor inhaler according to [8], wherein the molding agent is at least one selected from the group consisting of polysaccharides, proteins and synthetic polymers.
[10] The tobacco sheet for a non-combustion heating type flavor inhaler according to [8] or [9], wherein the proportion of the molding agent contained in 100% by mass of the tobacco sheet is 0.1 to 15% by mass.
[11] The tobacco sheet for a non-combustion-heating flavor inhaler according to any one of [1] to [10], further comprising an aerosol-generating agent.
[12] The tobacco sheet for a non-combustion heating flavor inhaler according to [11], wherein the aerosol generating agent is at least one selected from the group consisting of glycerin, propylene glycol and 1,3-butanediol.
[13] The tobacco sheet for a non-combustion heating type flavor inhaler according to [11] or [12], wherein the ratio of the aerosol generating agent contained in 100% by mass of the tobacco sheet is 5 to 50% by mass.
[14] A non-combustion heating flavor inhaler comprising a tobacco-containing segment including the tobacco sheet for a non-combustion heating flavor inhaler according to any one of [1] to [13].
[15] The non-combustion heating flavor inhaler according to [14];
a heating device for heating the tobacco-containing segment;
A non-combustion heated flavor suction system.
[1A] たばこ材料およびバインダーを含み、少なくとも1つの面の算術平均表面粗さSaが5~30μmである、たばこシート。
[2A] 圧力成形シートである、[1A]に記載のシート。
[3A] バインダーの配合量が、たばこシートの乾燥質量に対し、乾燥質量で6質量%以下である、[1A]または[2A]に記載のシート。
[4A] 両面の算術平均表面粗さSaが5~30μmである、[1A]に記載のたばこシート。
[5A] 5~15%の引張伸率を有する、[1A]~[4A]のいずれかに記載のシート。
[6A] [1A]~[5A]のいずれかに記載のたばこシートまたはこれに由来する材料を備える、非燃焼加熱型喫煙物品。
[7A] 少なくとも、たばこ材料と、バインダーと、媒体とを混練して混合物を調製する工程1、
前記混合物を圧展またはダイから押出してウェットシートを調製する工程2、ならびに
前記ウェットシートを乾燥する工程3、
を備える、[1A]~[5A]のいずれかに記載のシートの製造方法。
[8A] 前記工程2が、2つの基材フィルムの間にウェットシートが存在するラミネートシートを調製することを含む、[7A]に記載の製造方法。
[9A] 前記工程1が、少なくともたばこ材料、バインダー、および媒体とを、一軸または多軸混練機にて混練することを含む、[7A]または[8A]に記載の製造方法。
[10A] 前記混合物が、混合物全量に対して20~80質量%の媒体を含む、[7A]~[9A]のいずれかに記載の製造方法。
[1A] A tobacco sheet comprising a tobacco material and a binder, wherein at least one surface has an arithmetic mean surface roughness Sa of 5 to 30 μm.
[2A] The sheet of [1A], which is a pressure-molded sheet.
[3A] The sheet according to [1A] or [2A], wherein the binder content is 6% by mass or less in terms of dry mass relative to the dry mass of the tobacco sheet.
[4A] The tobacco sheet according to [1A], wherein both surfaces have an arithmetic mean surface roughness Sa of 5 to 30 μm.
[5A] The sheet according to any one of [1A] to [4A], having a tensile elongation of 5 to 15%.
[6A] A non-combustion heating smoking article comprising the tobacco sheet according to any one of [1A] to [5A] or a material derived therefrom.
[7A]
A method for producing a sheet according to any one of [1A] to [5A], comprising:
[8A] The manufacturing method of [7A], wherein the
[9A] The production method of [7A] or [8A], wherein the
[10A] The production method according to any one of [7A] to [9A], wherein the mixture contains 20 to 80% by mass of the medium relative to the total amount of the mixture.
[1B] たばこ材料と、
置換度が0.65以上であるセルロース誘導体と、を含む、
たばこシート。
[2B] 前記置換度が0.7以上である、[1B]に記載のシート。
[3B] 前記置換度が0.8以上である、[2B]に記載のシート。
[4B] 前記セルロース誘導体がカルボキシアルキル化セルロースである、[1B]~[3B]のいずれかに記載のシート。
[5B] 算術平均表面粗さSaが0.03mm以下である、[1B]~[4B]のいずれかに記載のシート。
[6B] 圧力成形シートである、[1B]~[5B]のいずれかに記載のシート。
[7B] 少なくとも、たばこ材料と、前記セルロース誘導体と、媒体を含む混合物を調製する工程1、
前記混合物を基材上に展開してウェットシートを調製する工程2、ならびに
前記ウェットシートを乾燥する工程3、
を備える、[1B]~[6B]のいずれかに記載のシートの製造方法。
[8B] 前記工程1が、たばこ材料と、前記セルロース誘導体と、媒体とを、一軸または多軸混練機にて混練することを含む、[7B]または[8B]に記載の製造方法。
[9B] 前記工程2が、混合物を、ローラーを用いて圧展する、またはダイから押出すことを含む、[7B]または[8B]に記載の製造方法。
[10B] 前記工程2が、2つの基材フィルムの間にウェットシートが存在するラミネートシートを調製することを含む、[9B]に記載の製造方法。
[11B] [1B]~[6B]のいずれかに記載のたばこシートまたはこれに由来する材料を備える、非燃焼加熱型喫煙物品。
[1B] a tobacco material;
a cellulose derivative having a degree of substitution of 0.65 or more,
cigarette sheet.
[2B] The sheet according to [1B], wherein the degree of substitution is 0.7 or more.
[3B] The sheet according to [2B], wherein the degree of substitution is 0.8 or more.
[4B] The sheet according to any one of [1B] to [3B], wherein the cellulose derivative is carboxyalkylated cellulose.
[5B] The sheet according to any one of [1B] to [4B], having an arithmetic mean surface roughness Sa of 0.03 mm or less.
[6B] The sheet according to any one of [1B] to [5B], which is a pressure-molded sheet.
[7B]
The method for producing a sheet according to any one of [1B] to [6B].
[8B] The production method according to [7B] or [8B], wherein the
[9B] The production method of [7B] or [8B], wherein
[10B] The manufacturing method of [9B], wherein the
[11B] A non-combustion heating smoking article comprising the tobacco sheet according to any one of [1B] to [6B] or a material derived therefrom.
1 非燃焼加熱型香味吸引器
2 たばこ含有セグメント
3 冷却セグメント
4 センターホールセグメント
5 フィルターセグメント
6 マウスピースセグメント
7 筒状部材
8 穿孔
9 第二の充填層
10 第二のインナープラグラッパー
11 アウタープラグラッパー
12 マウスピースライニングペーパー
13 加熱装置
14 ボディ
15 ヒーター
16 金属管
17 電池ユニット
18 制御ユニット
19 凹部
20A たばこ含有セグメント
21 充填物
22 ラッパー
T たばこシート
1 non-combustion
20A Tobacco-containing segment 21
Claims (7)
を備える非燃焼加熱型香味吸引器。 A tobacco-containing segment comprising the tobacco sheet for a non-combustion heating type flavor inhaler according to any one of claims 1 to 5,
A non-combustion heated flavor inhaler comprising:
前記たばこ含有セグメントを加熱する加熱装置と、
を備える非燃焼加熱型香味吸引システム。
The non-combustion heating flavor inhaler according to claim 6;
a heating device for heating the tobacco-containing segment;
A non-combustion heated flavor suction system.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202280065574.XA CN118159147A (en) | 2021-10-01 | 2022-07-28 | Tobacco sheet for non-combustion heating type flavor inhaler, non-combustion heating type flavor inhaler, and non-combustion heating type flavor inhaler system |
| KR1020247014614A KR20240090293A (en) | 2021-10-01 | 2022-07-28 | Tobacco sheet for non-combustion heating type flavor inhaler, non-combustion heating type flavor inhaler, and non-combustion heating type flavor inhalation system |
| JP2023550416A JPWO2023053704A1 (en) | 2021-10-01 | 2022-07-28 | |
| EP22875581.5A EP4410121A4 (en) | 2021-10-01 | 2022-07-28 | Tobacco film for non-combustible heated flavor inhaler, non-combustible heated flavor inhaler and non-combustible heated flavor inhalation system |
| US18/621,151 US20240268440A1 (en) | 2021-10-01 | 2024-03-29 | Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JPPCT/JP2021/036386 | 2021-10-01 | ||
| JPPCT/JP2021/036387 | 2021-10-01 | ||
| PCT/JP2021/036387 WO2022071562A1 (en) | 2020-10-02 | 2021-10-01 | Tobacco sheet |
| PCT/JP2021/036386 WO2022071561A1 (en) | 2020-10-02 | 2021-10-01 | Tobacco sheet |
| JP2021170066 | 2021-10-18 | ||
| JP2021-170066 | 2021-10-18 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/621,151 Continuation US20240268440A1 (en) | 2021-10-01 | 2024-03-29 | Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2023053704A1 true WO2023053704A1 (en) | 2023-04-06 |
Family
ID=85780561
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2022/025758 Ceased WO2023053635A1 (en) | 2021-10-01 | 2022-06-28 | Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system |
| PCT/JP2022/029113 Ceased WO2023053704A1 (en) | 2021-10-01 | 2022-07-28 | Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2022/025758 Ceased WO2023053635A1 (en) | 2021-10-01 | 2022-06-28 | Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US20240268440A1 (en) |
| EP (2) | EP4410120A4 (en) |
| JP (2) | JPWO2023053635A1 (en) |
| KR (2) | KR20240067119A (en) |
| CN (4) | CN117677307A (en) |
| WO (2) | WO2023053635A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025041259A1 (en) * | 2023-08-22 | 2025-02-27 | 日本たばこ産業株式会社 | Material for smoking article containing tobacco extraction residue, method for producing said material, and smoking article containing said material |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6045914B2 (en) | 1983-09-26 | 1985-10-12 | 日本たばこ産業株式会社 | Manufacturing method for wrinkled sheet cigarettes |
| JP5969923B2 (en) | 2010-02-19 | 2016-08-17 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Aerosol-generating substrate for smoking articles |
| JP2019038731A (en) * | 2017-08-29 | 2019-03-14 | 日本製紙株式会社 | Solid cement admixture |
| WO2020148902A1 (en) * | 2019-01-18 | 2020-07-23 | 日本たばこ産業株式会社 | Method for producing laminated reconstituted tobacco sheet |
| JP2021507700A (en) * | 2017-12-21 | 2021-02-25 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | How to reduce aerosol ammonia in heated aerosol-generating articles |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5969923U (en) | 1982-10-28 | 1984-05-12 | クニミツ工業株式会社 | clothing clip |
| JPS6045914A (en) | 1983-08-24 | 1985-03-12 | Canon Inc | Thin film magnetic head |
| SE0800058L (en) * | 2008-01-10 | 2009-07-11 | British American Tobacco Co | Tobacco product for oral use |
| LT3033950T (en) * | 2011-05-31 | 2018-08-10 | Philip Morris Products S.A. | Rods for use in smoking articles |
| WO2019122015A1 (en) * | 2017-12-20 | 2019-06-27 | Philip Morris Products S.A. | Aerosol-generating substrate comprising an oil additive |
| CN207927773U (en) * | 2018-03-08 | 2018-10-02 | 景隆嘴棒(深圳)新型材料研发科技有限公司 | A kind of electrically heated cigarette |
| GB201812498D0 (en) * | 2018-07-31 | 2018-09-12 | Nicoventures Holdings Ltd | Aerosol generation |
| PL3863433T3 (en) * | 2018-10-08 | 2023-11-27 | Philip Morris Products S.A. | SUBSTRATE FOR MANUFACTURING AN AEROSOL CONTAINING CLOVES |
| GB201903285D0 (en) * | 2019-03-11 | 2019-04-24 | Nicoventures Trading Ltd | Aerosol provision system |
| EP3949769A4 (en) * | 2019-03-28 | 2022-11-16 | Japan Tobacco Inc. | HEAT TOBACCO, HEAT TOBACCO PRODUCT, AND METHOD AND DEVICE FOR PRODUCING TOBACCO STEM FOR HEAT TOBACCO |
| FR3095739B1 (en) * | 2019-05-07 | 2024-05-10 | Swm Luxembourg Sarl | HIGH DENSITY RECONSTITUTED PLANT SHEET |
| CN110833201B (en) * | 2019-11-28 | 2021-09-07 | 四川三联新材料有限公司 | Dry reconstituted tobacco leaves with adjustable air permeability and tightness, and preparation method and application thereof |
| FR3107164B1 (en) * | 2020-02-18 | 2022-01-14 | Swm Luxembourg Sarl | HIGH DENSITY MULTI-LAYER RECONSTITUTED PLANT SHEET |
| GB202009162D0 (en) * | 2020-06-16 | 2020-07-29 | Nicoventures Holdings Ltd | Aerosol-generating material |
| GB202009163D0 (en) * | 2020-06-16 | 2020-07-29 | Nicoventures Trading Ltd | Article for use in non-combustible aerosol provision system |
| WO2022071561A1 (en) * | 2020-10-02 | 2022-04-07 | 日本たばこ産業株式会社 | Tobacco sheet |
| KR20230080467A (en) * | 2020-10-09 | 2023-06-07 | 필립모리스 프로덕츠 에스.에이. | Aerosol-generating article having an upstream section, a hollow tubular element and a mouthpiece element |
-
2022
- 2022-04-26 CN CN202280044919.3A patent/CN117677307A/en active Pending
- 2022-06-28 CN CN202280065566.5A patent/CN118019462A/en active Pending
- 2022-06-28 EP EP22875514.6A patent/EP4410120A4/en active Pending
- 2022-06-28 KR KR1020247014009A patent/KR20240067119A/en active Pending
- 2022-06-28 JP JP2023550380A patent/JPWO2023053635A1/ja active Pending
- 2022-06-28 WO PCT/JP2022/025758 patent/WO2023053635A1/en not_active Ceased
- 2022-07-28 JP JP2023550416A patent/JPWO2023053704A1/ja active Pending
- 2022-07-28 KR KR1020247014614A patent/KR20240090293A/en active Pending
- 2022-07-28 CN CN202280065574.XA patent/CN118159147A/en active Pending
- 2022-07-28 WO PCT/JP2022/029113 patent/WO2023053704A1/en not_active Ceased
- 2022-07-28 EP EP22875581.5A patent/EP4410121A4/en active Pending
- 2022-08-31 CN CN202280070056.7A patent/CN118119288A/en active Pending
-
2024
- 2024-03-29 US US18/621,151 patent/US20240268440A1/en active Pending
- 2024-04-01 US US18/623,051 patent/US20240245090A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6045914B2 (en) | 1983-09-26 | 1985-10-12 | 日本たばこ産業株式会社 | Manufacturing method for wrinkled sheet cigarettes |
| JP5969923B2 (en) | 2010-02-19 | 2016-08-17 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Aerosol-generating substrate for smoking articles |
| JP2019038731A (en) * | 2017-08-29 | 2019-03-14 | 日本製紙株式会社 | Solid cement admixture |
| JP2021507700A (en) * | 2017-12-21 | 2021-02-25 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | How to reduce aerosol ammonia in heated aerosol-generating articles |
| WO2020148902A1 (en) * | 2019-01-18 | 2020-07-23 | 日本たばこ産業株式会社 | Method for producing laminated reconstituted tobacco sheet |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025041259A1 (en) * | 2023-08-22 | 2025-02-27 | 日本たばこ産業株式会社 | Material for smoking article containing tobacco extraction residue, method for producing said material, and smoking article containing said material |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20240090293A (en) | 2024-06-21 |
| EP4410121A1 (en) | 2024-08-07 |
| KR20240067119A (en) | 2024-05-16 |
| CN118119288A (en) | 2024-05-31 |
| EP4410120A4 (en) | 2025-10-15 |
| JPWO2023053635A1 (en) | 2023-04-06 |
| WO2023053635A1 (en) | 2023-04-06 |
| EP4410121A4 (en) | 2025-11-05 |
| US20240245090A1 (en) | 2024-07-25 |
| US20240268440A1 (en) | 2024-08-15 |
| CN117677307A (en) | 2024-03-08 |
| JPWO2023053704A1 (en) | 2023-04-06 |
| EP4410120A1 (en) | 2024-08-07 |
| CN118159147A (en) | 2024-06-07 |
| CN118019462A (en) | 2024-05-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP7659571B2 (en) | Tobacco Sheet | |
| US20240245091A1 (en) | Tobacco sheet for non-combustion heating-type flavor inhaler and method for manufacturing same, non-combustion heating-type flavor inhaler, and non-combustion heating-type flavor inhaling system | |
| JP7628551B2 (en) | Tobacco Sheet | |
| US20240268440A1 (en) | Tobacco sheet for non-combustion heating flavor inhaler, non-combustion heating flavor inhaler, and non-combustion heating flavor inhalation system | |
| US20240251840A1 (en) | Tobacco sheet for non-combustion heating-type flavor inhaler, non-combustion heating-type flavor inhaler, and non-combustion heating-type flavor inhalation system | |
| JP7653446B2 (en) | Tobacco Sheet | |
| JP7717154B2 (en) | Tobacco sheet for non-combustion heating type flavor inhaler and manufacturing method thereof, non-combustion heating type flavor inhaler, and non-combustion heating type flavor inhaler system | |
| JP7554842B2 (en) | Smoking composition sheet | |
| WO2022230891A1 (en) | Tobacco sheet for non-combustion-heating-type flavor inhaler, non-combustion-heating-type flavor inhaler, and non-combustion-heating-type flavor inhalation system | |
| WO2025257963A1 (en) | Method for producing pressure-formed sheet, pressure-formed sheet, tobacco filler, flavor-generating article, and heat-not-burn type flavor generation system | |
| WO2022230885A1 (en) | Tobacco sheet for non-combustion heating-type flavor inhaler, non-combustion heating-type flavor inhaler, and non-combustion heating-type flavor inhalation system | |
| JP2025157584A (en) | Tobacco composition containing saturated fatty acid-based additives |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22875581 Country of ref document: EP Kind code of ref document: A1 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 202280065574.X Country of ref document: CN Ref document number: 2023550416 Country of ref document: JP |
|
| ENP | Entry into the national phase |
Ref document number: 20247014614 Country of ref document: KR Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| ENP | Entry into the national phase |
Ref document number: 2022875581 Country of ref document: EP Effective date: 20240502 |