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WO2022205503A1 - Moisture absorption system of oil-filled apparatus, and operation control method for moisture absorption system - Google Patents

Moisture absorption system of oil-filled apparatus, and operation control method for moisture absorption system Download PDF

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Publication number
WO2022205503A1
WO2022205503A1 PCT/CN2021/086864 CN2021086864W WO2022205503A1 WO 2022205503 A1 WO2022205503 A1 WO 2022205503A1 CN 2021086864 W CN2021086864 W CN 2021086864W WO 2022205503 A1 WO2022205503 A1 WO 2022205503A1
Authority
WO
WIPO (PCT)
Prior art keywords
moisture
silica gel
oil
solenoid valve
moisture absorber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2021/086864
Other languages
French (fr)
Chinese (zh)
Inventor
陈文联
黎贤钛
郑尚尧
王建光
谢栋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang ERG Technology Inc
Original Assignee
Zhejiang ERG Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang ERG Technology Inc filed Critical Zhejiang ERG Technology Inc
Publication of WO2022205503A1 publication Critical patent/WO2022205503A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/261Drying gases or vapours by adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/28Selection of materials for use as drying agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/106Silica or silicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/80Water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40083Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
    • B01D2259/40088Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating

Definitions

  • the present application relates to a moisture-proof technology for oil-filled equipment, in particular to a moisture-absorbing system for oil-filled equipment such as transformers and reactors, and a method for controlling the operation of the moisture-absorbing system.
  • Oil-filled equipment especially oil-filled electrical equipment, must be equipped with a moisture absorber.
  • Most of the existing moisture absorbers rely on observing the discoloration of the discolored silica gel, humidity detection, and determining the regeneration time or replacement time of the silica gel by combining the humidity value with an algorithm. There is no specific quantification of the moisture absorption degree of the silica gel. Or the silica gel has failed but the silica gel has not been treated, resulting in waste or moisture absorption of oil products, resulting in deterioration of insulation.
  • an electric heater is usually used for the regeneration and heating of the silica gel in the moisture absorber, which relies on thermal radiation to transfer heat during heating.
  • the existing moisture absorber usually uses transformer oil to isolate the connection between the moisture absorber and the outside air when there is no breathing action, and the effect of isolating the air is good. It may also contaminate the silicone, rendering it ineffective.
  • the present application provides a moisture absorption system for oil-filled equipment.
  • the moisture absorption system of the oil-filled equipment of the present application it is possible to avoid the situation that the silica gel has been treated when it still has a moisture-absorbing effect, or the silica gel has failed but the silica gel has not been treated, and the oil-filled equipment of the present application is maintenance-free and clean.
  • the present application also provides an operation control method for the moisture absorption system of the oil-filled equipment.
  • the moisture absorption system adopts the operation control method, which can avoid the occurrence of the silica gel has been processed when the moisture absorption effect is still present, or the silica gel has failed but the silica gel has not been treated. deal with the situation, and make the equipment operate with high reliability.
  • the moisture absorption system of the oil-filled equipment includes a main moisture absorber and an auxiliary moisture absorber; the tops of the main moisture absorber and the auxiliary moisture absorber are respectively connected with the first outlet and the second outlet of the two-position three-way solenoid valve through pipelines, The inlet of the two-position three-way solenoid valve is communicated with the breathing port on the oil pillow of the oil-filled equipment through the pipeline; the bottoms of the main moisture absorber and the auxiliary moisture absorber are respectively communicated with the top air port of a moisture isolation valve through the pipeline.
  • the interior of the moisture barrier valve is provided with an inspiratory flow channel and an expiratory flow channel, and both ends of the inspiratory flow channel and the expiratory flow channel are respectively communicated with the top vent and the bottom vent of the moisture barrier; so
  • the inhalation flow channel is provided with an upwardly open inhalation conduction check valve.
  • the inhalation conduction check valve is opened;
  • the exhalation flow channel is provided with a downwardly open one-way valve.
  • the exhalation conduction one-way valve is opened when the oil-filled device exhales.
  • the tops of the main moisture absorber and the auxiliary moisture absorber are respectively connected with the first outlet and the second outlet of the two-position three-way solenoid valve through the pipeline, and the inlet of the two-position three-way solenoid valve is connected with the charging port through the pipeline.
  • the breathing port on the oil pillow of the oil equipment is connected, and the three-way solenoid valve can be energized when processing the moisture absorbing material in the main moisture absorber, and the system can be switched to the auxiliary moisture absorber.
  • the moisture absorber works, so that the three-way solenoid valve is in a power-off state for most of the time, it is not easy to fail, and the reliability is high;
  • the moisture isolation valve is closed to isolate the communication between the inside of the moisture absorber and the outside air, so as to prevent the outside air from entering the moisture absorber and making the moisture-absorbing material damp. It enters the dehumidifier through the inhalation flow channel, and enters the oil pillow after drying.
  • the exhalation conduction check valve is opened, and the gas is discharged to the outside through the exhalation flow channel.
  • the moisture isolation valve replaces the traditional transformer oil to seal and isolate the outside world. It not only has a good air isolation effect, but also has no oil stains on the surface of the moisture absorber, which is clean and environmentally friendly.
  • the main moisture absorber includes a vertically arranged cylindrical shell; a moisture absorption box is arranged inside the cylindrical shell, and the moisture absorption box is densely provided with ventilation holes, so The moisture absorption box is provided with color-changing silica gel and a temperature sensor for detecting the temperature of the color-changing silica gel; correspondingly, the interior of the cylindrical shell is also provided with a magnetron microwave heating device for heating the color-changing silica gel and a magnetron microwave heating device for heating the color-changing silica gel.
  • the top and bottom of the cylindrical shell are respectively provided with a first solenoid valve and a second solenoid valve; the structure of the auxiliary moisture absorber is the same as that of the main moisture absorber. Therefore, when the moisture absorber is working, when the weighing sensor detects that the water absorption of the silica gel in the moisture absorber reaches a certain set value, the silica gel can be heated by the magnetron microwave heating device, and the temperature of the silica gel can be detected by the temperature sensor. The temperature of the silica gel is controlled within the set range, so that the silica gel is dehydrated and regenerated.
  • the first solenoid valve and the second solenoid valve are in the open state, the generated water vapor is discharged through the first solenoid valve, and the condensed water generated passes through the second solenoid valve.
  • the solenoid valve is discharged.
  • the color-changing silica gel regeneration is completed, the magnetron microwave heating device stops heating, and the first solenoid valve and the second solenoid valve are closed.
  • the silica gel regeneration is completed, and the regeneration process is only It takes dozens of minutes to complete.
  • the moisture absorption box, the magnetron microwave heating device and the load cell are arranged in sequence from top to bottom, and the moisture absorption box and the magnetron microwave heating device exist circumferentially. Constrained, vertically movable in the gap with the top, the load cell is free to bear the weight of the magnetron microwave heating device and the hygroscopic box equipped with color-changing silica gel and temperature probe in the vertical direction.
  • the material of the moisture absorption box may be plastic.
  • the load cell may be a high temperature type bellows fully sealed load cell.
  • an insulating layer is provided between the magnetron microwave heating device and the load cell.
  • the first solenoid valve is connected to the elbow to form an outlet facing downward; the outlet of the second solenoid valve faces downward.
  • the first solenoid valve is connected to the elbow outlet to prevent dust, moisture, etc. from accumulating at the outlet, and the second solenoid valve outlet faces downwards to facilitate drainage.
  • the aforementioned operation control method of the moisture absorption system of the oil-filled equipment of the present application is: under normal circumstances, the two-position three-way solenoid valve is powered off, the main moisture absorber works, and the auxiliary moisture absorber does not work; When the water absorption of the color-changing silica gel reaches the first set threshold, the two-position three-way solenoid valve, the magnetron microwave heating device, the first solenoid valve, and the second solenoid valve are energized at the same time, the main moisture absorber stops working, and the auxiliary moisture absorber starts.
  • the magnetron microwave heating device heats the discolored silica gel in the main moisture absorber, and controls the heating temperature to 100-120 °C, the water vapor produced is discharged through the first solenoid valve, and the condensed water produced is discharged through the solenoid valve at the bottom.
  • the magnetron microwave heating device, the first solenoid valve and the second solenoid valve lose power at the same time, and the magnetron microwave heating device stops heating, The first solenoid valve and the second solenoid valve are closed, and the regeneration of the discolored silica gel ends.
  • the residual water vapor after the silica gel regeneration is absorbed by the silica gel.
  • the two-position three-way solenoid valve is powered off and switches to the main moisture absorber work; during the regeneration of the discolored silica gel in the main moisture absorber, if the water absorption of the discolored silica gel in the auxiliary moisture absorber reaches the first set threshold, after the regeneration of the discolored silica gel in the main moisture absorber is completed, it is switched back to the main moisture absorber to work. Regenerate the discolored silica gel in the auxiliary moisture absorber in the same way.
  • the moisture absorption system operates in the above method.
  • the two-position three-way solenoid valve is not energized under normal circumstances. It is only energized during the regeneration of the silica gel in the main moisture absorber and during the delay period after regeneration. It is not easy to damage, has high reliability and has a long service life. Long, control the heating temperature of silica gel regeneration to 100-120 °C, which will not damage the silica gel, and the regeneration time is short, which can be completed in tens of minutes. After the silica gel regeneration in the main moisture absorber is completed, delay for a set time and then switch back The main moisture absorber works to prevent the residual water vapor from entering the oil pillow after the main moisture absorber completes the discoloration silica gel regeneration.
  • the first set threshold may be 26% of the weight of the color-changing silica gel
  • the second set threshold may be 26% of the weight of the color-changing silica gel.
  • the set time does not exceed 30 minutes.
  • the specific structure makes the moisture absorption system maintenance-free and highly reliable during operation
  • the traditional transformer oil is sealed and isolated from the outside by setting a moisture-proof valve with a specific structure, which can effectively ensure the tightness, clean and environmental protection, and completely prevent the possible failure of silica gel pollution;
  • the magnetron microwave heating device is used to replace the traditional electric heating device. During heating, the high-frequency reciprocating motion of the water molecules inside the silica gel generates "internal friction heat" to increase the temperature of the silica gel.
  • the silica gel regeneration time is from 8-10 The hour is shortened to dozens of minutes, which greatly reduces the power consumption and prevents the rapid aging of the internal materials of the dehumidifier;
  • the specific operation control method provides a guarantee for the reliable operation of the moisture absorption system.
  • Fig. 1 is the structural schematic diagram of the moisture absorption system of the oil-filled equipment of the application
  • FIG. 2 is a schematic structural diagram of the moisture barrier valve in the application (closed state);
  • FIG. 3 is a schematic diagram of the structure of the moisture barrier valve in the present application (inhalation state);
  • FIG. 4 is a schematic diagram of the structure of the moisture barrier valve in the present application (exhalation state).
  • moisture absorber refers to either the main moisture absorber or the auxiliary moisture absorber.
  • the first outlet of the two-position, three-way solenoid valve 3 refers to the outlet that is opened when the power is turned off
  • the second outlet of the two-position, three-way solenoid valve 3 refers to the outlet that is opened when the power is turned on.
  • the moisture absorption system of the oil-filled device includes a main moisture absorber 1 and an auxiliary moisture absorber 2; the tops of the main moisture absorber 1 and the auxiliary moisture absorber 2 are connected to two The first outlet and the second outlet of the three-way solenoid valve 3 are connected, and the inlet of the two-position three-way solenoid valve 3 is connected to the breathing port on the oil pillow 5 of the oil-filled equipment through a pipeline; the main moisture absorber The bottoms of 1 and the auxiliary moisture absorber 2 are respectively communicated with the top vent of a moisture isolation valve 4 through pipelines; The two ends of the flow channel 401 and the expiratory flow channel 402 are respectively communicated with the top air port and the bottom air port of the moisture barrier valve 4; the inhalation flow channel 401 is provided with an upwardly open inhalation conduction check valve 4011, When the oil-filled device inhales, the inhalation conduction check valve 4011 is opened; the expiratory flow channel 402 is provided with an expiratory conduction check
  • the moisture isolation valve 4 is in the closed state as shown in Figure 2; when the oil-filled equipment inhales, the suction in the moisture isolation valve 4 The air conduction check valve 4011 is opened, and the moisture isolation valve 4 is in the inhalation state as shown in Figure 3; when the oil-filled device inhales, the exhalation check valve 4021 on the moisture isolation valve 4 is opened, and the moisture isolation valve 4021 is opened.
  • the valve 4 is in an exhaled state as shown in FIG. 4 .
  • the main moisture absorber 1 includes a vertical cylindrical casing 101; the cylindrical casing 101 is provided with a moisture absorption box 102, and the moisture absorption box 102 is densely provided with ventilation holes, and the moisture absorption
  • the box 102 is provided with color-changing silica gel and a temperature sensor for detecting the temperature of the color-changing silica gel; correspondingly, the interior of the cylindrical housing 101 is also provided with a magnetron microwave heating device 104 for heating the color-changing silica gel and a magnetron microwave heating device 104 for heating the color-changing silica gel.
  • the top and bottom of the cylindrical housing 101 are respectively provided with a first solenoid valve 106 and a second solenoid valve 107 ; the structure of the auxiliary moisture absorber 2 is the same as that of the main moisture absorber 1 .
  • the moisture absorption box 102, the magnetron microwave heating device 104 and the load cell 105 are arranged in order from top to bottom, and the moisture absorption box 102 and the magnetron microwave heating device 104 are constrained in the circumferential direction,
  • the vertical direction can move in the gap with the top, and the load cell 105 can freely bear the weight of the magnetron microwave heating device 104 and the moisture absorption box 102 equipped with the color-changing silica gel and the temperature probe in the vertical direction.
  • the material of the moisture absorption box 102 is plastic;
  • the weighing sensor 105 is a high temperature type diaphragm box fully sealed weighing sensor with a rated temperature of 180°C;
  • the magnetron microwave heating device 104 and all
  • An insulating layer 103 is provided between the load cells 105 .
  • the first solenoid valve 106 is connected to the elbow 1061 to form an outlet facing downward; the outlet of the second solenoid valve 107 faces downward.
  • the moisture absorption system is connected with the control system, and the control system controls the operation of the relevant components.
  • the operation control method of the moisture absorption system of the oil-filled equipment is as follows:
  • the two-position three-way solenoid valve 3 is powered off, the main moisture absorber 1 works, and the auxiliary moisture absorber 2 does not work;
  • the two-position three-way solenoid valve 3 the magnetron microwave heating device 104, the first solenoid valve 106, and the second solenoid valve 107 simultaneously
  • the magnetron microwave heating device 104 heats the discolored silica gel in the main moisture absorber 1, and the heating temperature is controlled to be 100-120 °C, and the generated water vapor passes through
  • the first solenoid valve 106 is discharged, and the generated condensed water is discharged through the solenoid valve at the bottom, until the water absorption of the discolored silica gel in the main moisture absorber 1 drops to the second set threshold, the magnetron microwave heating device 104, the first The solenoid valve 106 and the second solenoid valve 107 are de-energized at the same time, the magnetron microwave heating device 104 stops heating
  • the implementation is realized by an electronic delay relay), the residual water vapor after the silica gel regeneration is absorbed by the silica gel, the two-position three-way solenoid valve 3 is powered off, and the main moisture absorber 1 is switched back to work (the purpose of the delay switching is to prevent the main moisture absorber. 1 After the completion of the discoloration silica gel regeneration, the residual water vapor enters the oil pillow);
  • the first set threshold is 26% of the weight of the color-changing silica gel (the color-changing silica gel can absorb water up to more than 30% of its own weight, and the general failure critical point is 31-37%, and the technology of the present application is implemented.
  • the first set threshold value can also be other values lower than the failure critical point, and the first set threshold value to trigger the regeneration of the color-changing silica gel in the main moisture absorber 1 and the color-changing silica gel in the auxiliary moisture absorber 2 can be selected.
  • the setting of the first setting valve that triggers the regeneration of the color-changing silica gel in the auxiliary moisture absorber 2 should ensure that the color-changing silica gel in the auxiliary moisture absorber 2 will not fail during the regeneration of the color-changing silica gel in the main moisture absorber 1).
  • the second set threshold is 2% of the weight of the color-changing silica gel.
  • the set time is 30 minutes.
  • the discolored silica gel in the main moisture absorber 1 is immersed in a xylitol solution; Saturated xylitol solution (can also be other concentrations during implementation), soak for 5min, take it out, carry out heating regeneration, wait for the color to return to the initial state, and then put it into the moisture absorption box 102; the set time is 10min.
  • the self-weight of the color-changing silica gel involved in the operation control method is the initial weight of the color-changing silica gel placed in the moisture absorption box 102 after the immersion treatment.
  • the discolored silica gel in the main moisture absorber is immersed in xylitol solution, which contains xylitol (the dried silica gel is placed in the xylitol solution, the silica gel will absorb water quickly, and the xylitol molecules will also enter the interior of the silica gel. In the micropore, after taking it out, it is heated and regenerated, the absorbed water volatilizes, and the xylitol remains inside the silica gel).
  • the silica gel absorbs and regenerates the residual water vapor, and the absorbed water encounters xylitol to dissolve the xylitol, absorb heat, and play a cooling role, so that the residual water vapor that has not been absorbed condenses and is quickly absorbed by the silica gel.
  • the delay time of restarting the main moisture absorber after the regeneration of the main moisture absorber is shortened, thereby shortening the power-on time of the two-position three-way solenoid valve, further reducing the failure rate of the two-position three-way solenoid valve, and improving the reliability of the system.
  • the delay time is set to 10min, so that the silica gel can fully absorb the water vapor remaining in the regeneration, and the delay time is shortened.
  • the color-changing silica gel can be replaced by other hygroscopic materials that can be regenerated by heating and dehydration;
  • Other logic work; the parameters (temperature, time, etc.) in the operation control method of the present application can also be selected with different values from the above-mentioned embodiments, as long as they are within the scope of the solution of the present application, the invention purpose of the present application can be achieved.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Drying Of Gases (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

A moisture absorption system of an oil-filled apparatus, the moisture absorption system comprising a main moisture absorber and an auxiliary moisture absorber; the tops of the main moisture absorber and the auxiliary moisture absorber are respectively in communication with a first path outlet and a second path outlet of a two-position three-way electromagnetic valve by means of pipelines; the bottoms of the main moisture absorber and the auxiliary moisture absorber are respectively in communication with a top ventilation opening of a moisture-proof valve by means of pipelines; the inside of the moisture-proof valve is provided with an air suction flow passage and an air discharge flow passage, and two ends of the air suction flow passage and two ends of the air discharge flow passage are respectively in communication with the top ventilation opening and a bottom ventilation opening of the moisture-proof valve; an air suction conduction one-way valve is arranged in the air suction flow passage; and an air discharge conduction one-way valve is arranged in the air discharge flow passage. The moisture absorption system of an oil-filled apparatus has the advantages of being maintenance-free, clean and environmentally friendly, and high reliability. Correspondingly, the present invention also provides an operation control method for the moisture absorption system of an oil-filled apparatus, which method can prevent a situation in which silica gel is treated when same still has a moisture absorption effect or the silica gel is not treated even after the silica gel has lost effectiveness, and makes the reliability of the system high.

Description

充油设备的吸湿系统及其运行控制方法Moisture absorption system of oil-filled equipment and operation control method thereof 技术领域technical field

本申请涉及充油设备的防潮技术,具体涉及用于变压器、电抗器等充油设备的吸湿系统,以及该吸湿系统的运行控制方法。The present application relates to a moisture-proof technology for oil-filled equipment, in particular to a moisture-absorbing system for oil-filled equipment such as transformers and reactors, and a method for controlling the operation of the moisture-absorbing system.

背景技术Background technique

充油设备(装置),尤其充油的电力设备肯定配置吸湿器。现有吸湿器大多依靠观察变色硅胶变色、湿度检测、以及通过湿度值结合算法确定硅胶的再生时间或更换时间,硅胶吸湿程度没有具体的量化,会出现还具有吸湿效果时已经对硅胶进行处理,或者硅胶失效了却没有对硅胶进行处理的情况,产生浪费或出现油品吸湿导致绝缘劣化。另外,现有技术中,吸湿器中硅胶再生加热通常采用电加热器,加热时依靠热辐射传递热量,存在温度梯度,加热慢,多孔吸附分子力的存在导致硅胶内部的水难以挥发,需要8-10小时的处理时间,时间长,耗电多,产品长时间受热,部件材料的各种性能会较快下降。还有,现有吸湿器通常采用变压器油隔绝没有呼吸动作时吸湿器与外界空气的联通,隔绝空气的效果好,但吸湿器表面通常附有油渍,不易清洁且不符合环保的要求,偶然情况还可能污染硅胶,致使其失效。Oil-filled equipment (devices), especially oil-filled electrical equipment, must be equipped with a moisture absorber. Most of the existing moisture absorbers rely on observing the discoloration of the discolored silica gel, humidity detection, and determining the regeneration time or replacement time of the silica gel by combining the humidity value with an algorithm. There is no specific quantification of the moisture absorption degree of the silica gel. Or the silica gel has failed but the silica gel has not been treated, resulting in waste or moisture absorption of oil products, resulting in deterioration of insulation. In addition, in the prior art, an electric heater is usually used for the regeneration and heating of the silica gel in the moisture absorber, which relies on thermal radiation to transfer heat during heating. There is a temperature gradient, and the heating is slow. The existence of porous adsorption molecular forces makes the water in the silica gel difficult to volatilize. -10 hours of processing time, long time, high power consumption, and long-term heating of the product, the various properties of the component materials will decline rapidly. In addition, the existing moisture absorber usually uses transformer oil to isolate the connection between the moisture absorber and the outside air when there is no breathing action, and the effect of isolating the air is good. It may also contaminate the silicone, rendering it ineffective.

技术问题technical problem

针对现有技术的不足之处,本申请提供了充油设备的吸湿系统。通过使用本申请的充油设备的吸湿系统可以避免出现还具有吸湿效果时已经对硅胶进行处理,或者硅胶失效了却没有对硅胶进行处理的情况,且本申请的充油设备具有免维护、清洁环保,以及可靠性高的优点。对应的,本申请还提供了充油设备的吸湿系统的运行控制方法,吸湿系统采用该运行控制方法,可以避免出现还具有吸湿效果时已经对硅胶进行处理,或者硅胶失效了却没有对硅胶进行处理的情况,且使得设备运行可靠性高。In view of the deficiencies of the prior art, the present application provides a moisture absorption system for oil-filled equipment. By using the moisture absorption system of the oil-filled equipment of the present application, it is possible to avoid the situation that the silica gel has been treated when it still has a moisture-absorbing effect, or the silica gel has failed but the silica gel has not been treated, and the oil-filled equipment of the present application is maintenance-free and clean. Environmental protection, and the advantages of high reliability. Correspondingly, the present application also provides an operation control method for the moisture absorption system of the oil-filled equipment. The moisture absorption system adopts the operation control method, which can avoid the occurrence of the silica gel has been processed when the moisture absorption effect is still present, or the silica gel has failed but the silica gel has not been treated. deal with the situation, and make the equipment operate with high reliability.

技术解决方案technical solutions

对于吸湿系统,本申请的具体技术方案如下:For the moisture absorption system, the specific technical solutions of the present application are as follows:

充油设备的吸湿系统,包括主吸湿器和辅吸湿器;所述主吸湿器和辅吸湿器的顶部分别通过管路与两位三通电磁阀的第一路出口和第二路出口连通,所述两位三通电磁阀的入口通过管路与充油设备的油枕上的呼吸口连通;所述主吸湿器和辅吸湿器的底部分别通过管路与一个隔湿阀的顶部通气口连通;所述隔湿阀的内部设有吸气流道和呼气流道,所述吸气流道和呼气流道的两端分别与隔湿阀的顶部通气口和底部通气口连通;所述吸气流道内设有向上开启的吸气导通单向阀,充油设备吸气时,所述吸气导通单向阀开启;所述呼气流道内设有向下开启的呼气导通单向阀,充油设备呼气时,所述呼气导通单向阀开启。The moisture absorption system of the oil-filled equipment includes a main moisture absorber and an auxiliary moisture absorber; the tops of the main moisture absorber and the auxiliary moisture absorber are respectively connected with the first outlet and the second outlet of the two-position three-way solenoid valve through pipelines, The inlet of the two-position three-way solenoid valve is communicated with the breathing port on the oil pillow of the oil-filled equipment through the pipeline; the bottoms of the main moisture absorber and the auxiliary moisture absorber are respectively communicated with the top air port of a moisture isolation valve through the pipeline. The interior of the moisture barrier valve is provided with an inspiratory flow channel and an expiratory flow channel, and both ends of the inspiratory flow channel and the expiratory flow channel are respectively communicated with the top vent and the bottom vent of the moisture barrier; so The inhalation flow channel is provided with an upwardly open inhalation conduction check valve. When the oil-filled device inhales, the inhalation conduction check valve is opened; the exhalation flow channel is provided with a downwardly open one-way valve. The exhalation conduction one-way valve is opened when the oil-filled device exhales.

上述吸湿系统中,主吸湿器和辅吸湿器的顶部通过管路分别与两位三通电磁阀的第一路出口和第二路出口连通,两位三通电磁阀的入口通过管路与充油设备的油枕上的呼吸口连通,可以在处理主吸湿器中的吸湿材料时,给三通电磁阀通电,将系统切换至辅吸湿器工作,主吸湿器再生完成后,即可切换回主吸湿器工作,从而使得三通电磁阀在绝大部分时间内处于断电状态,不易出故障,可靠性高;主吸湿器和辅吸湿器的底部分别通过管路连接一个隔湿阀,充油设备没有呼吸时,隔湿阀关闭,隔绝吸湿器内部与外界空气的连通,防止外界空气进入吸湿器中使吸湿材料受潮,充油设备吸气时,吸气导通单向阀开启,外界空气经吸气流道进入吸湿器中,干燥处理后进入油枕,充油设备呼气时,呼气导通单向阀开启,气体经呼气流道排至外界,按照特定方式设置特定构造的隔湿阀取代传统的变压器油进行密封隔绝外界,不仅隔绝空气效果好,且吸湿器表面不会附有油渍,清洁环保,同时可以避免污染吸湿材料,可靠性高。In the above moisture absorption system, the tops of the main moisture absorber and the auxiliary moisture absorber are respectively connected with the first outlet and the second outlet of the two-position three-way solenoid valve through the pipeline, and the inlet of the two-position three-way solenoid valve is connected with the charging port through the pipeline. The breathing port on the oil pillow of the oil equipment is connected, and the three-way solenoid valve can be energized when processing the moisture absorbing material in the main moisture absorber, and the system can be switched to the auxiliary moisture absorber. After the main moisture absorber is regenerated, it can be switched back to the main moisture absorber The moisture absorber works, so that the three-way solenoid valve is in a power-off state for most of the time, it is not easy to fail, and the reliability is high; When the equipment is not breathing, the moisture isolation valve is closed to isolate the communication between the inside of the moisture absorber and the outside air, so as to prevent the outside air from entering the moisture absorber and making the moisture-absorbing material damp. It enters the dehumidifier through the inhalation flow channel, and enters the oil pillow after drying. When the oil-filled equipment exhales, the exhalation conduction check valve is opened, and the gas is discharged to the outside through the exhalation flow channel. The moisture isolation valve replaces the traditional transformer oil to seal and isolate the outside world. It not only has a good air isolation effect, but also has no oil stains on the surface of the moisture absorber, which is clean and environmentally friendly.

作为优化,前述的充油设备的吸湿系统中,所述主吸湿器包括垂直设置的柱状壳体;所述柱状壳体内部设有吸湿盒,所述吸湿盒上密集设有通气小孔,所述吸湿盒内设有变色硅胶和用于检测变色硅胶温度的温度传感器;对应的,所述柱状壳体的内部还设有用于加热变色硅胶的磁控管微波加热装置和用于对变色硅胶进行称重的称重传感器,所述柱状壳体的顶部和底部分别设有第一电磁阀和第二电磁阀;所述辅吸湿器构造与主吸湿器的构造相同。由此,吸湿器工作时,当称重传感器检测到吸湿器内硅胶吸水量达到某设定值后,可以通过磁控管微波加热装置对硅胶进行加热,并通过温度传感器检测硅胶的温度,将硅胶的温度控制在设定范围内,使硅胶脱水再生,再生过程中,第一电磁阀和第二电磁阀处于打开状态,产生的水蒸气通过第一电磁阀排出,产生的冷凝水通过第二电磁阀排出,待变色硅胶的吸水量下降到某设置值后,变色硅胶再生完成,磁控管微波加热装置停止加热,并关闭第一电磁阀和第二电磁阀,硅胶再生完成,再生过程只需几十分钟即可完成。As an optimization, in the aforementioned moisture absorption system of the oil-filled equipment, the main moisture absorber includes a vertically arranged cylindrical shell; a moisture absorption box is arranged inside the cylindrical shell, and the moisture absorption box is densely provided with ventilation holes, so The moisture absorption box is provided with color-changing silica gel and a temperature sensor for detecting the temperature of the color-changing silica gel; correspondingly, the interior of the cylindrical shell is also provided with a magnetron microwave heating device for heating the color-changing silica gel and a magnetron microwave heating device for heating the color-changing silica gel. For a weighing load cell, the top and bottom of the cylindrical shell are respectively provided with a first solenoid valve and a second solenoid valve; the structure of the auxiliary moisture absorber is the same as that of the main moisture absorber. Therefore, when the moisture absorber is working, when the weighing sensor detects that the water absorption of the silica gel in the moisture absorber reaches a certain set value, the silica gel can be heated by the magnetron microwave heating device, and the temperature of the silica gel can be detected by the temperature sensor. The temperature of the silica gel is controlled within the set range, so that the silica gel is dehydrated and regenerated. During the regeneration process, the first solenoid valve and the second solenoid valve are in the open state, the generated water vapor is discharged through the first solenoid valve, and the condensed water generated passes through the second solenoid valve. The solenoid valve is discharged. After the water absorption of the color-changing silica gel drops to a certain set value, the color-changing silica gel regeneration is completed, the magnetron microwave heating device stops heating, and the first solenoid valve and the second solenoid valve are closed. The silica gel regeneration is completed, and the regeneration process is only It takes dozens of minutes to complete.

作为优化,前述的充油设备的吸湿系统中,所述吸湿盒、磁控管微波加热装置和称重传感器由上至下依序设置,所述吸湿盒和磁控管微波加热装置周向存在约束,垂直方向在与顶部的间隙内可以移动,所述称重传感器在垂直方向自由承受磁控管微波加热装置和装有变色硅胶和温度探头的吸湿盒的重量。采用上述构造,具有易于实施,可靠性高的特点。As an optimization, in the aforementioned moisture absorption system of the oil-filled equipment, the moisture absorption box, the magnetron microwave heating device and the load cell are arranged in sequence from top to bottom, and the moisture absorption box and the magnetron microwave heating device exist circumferentially. Constrained, vertically movable in the gap with the top, the load cell is free to bear the weight of the magnetron microwave heating device and the hygroscopic box equipped with color-changing silica gel and temperature probe in the vertical direction. With the above structure, it is easy to implement and has the characteristics of high reliability.

进一步,前述的充油设备的吸湿系统中,所述吸湿盒的材质可以为塑料。Further, in the aforementioned moisture absorption system of the oil-filled equipment, the material of the moisture absorption box may be plastic.

进一步,前述的充油设备的吸湿系统中,所述称重传感器可以为高温型膜盒全密封称重传感器。Further, in the aforementioned moisture absorption system of the oil-filled equipment, the load cell may be a high temperature type bellows fully sealed load cell.

进一步,前述的充油设备的吸湿系统中,所述磁控管微波加热装置和所述称重传感器之间设有隔热层。通过设置隔热层,可以称重传感器的性能更加长期稳定。Further, in the aforementioned moisture absorption system of the oil-filled equipment, an insulating layer is provided between the magnetron microwave heating device and the load cell. By providing a thermal insulation layer, the performance of the load cell can be more stable over a long period of time.

进一步,前述的充油设备的吸湿系统中,所述第一电磁阀接弯头形成朝向向下的出口;所述第二电磁阀的出口朝下。第一电磁阀接弯头出口可以防止灰尘、水分等在出口处积存,第二电磁阀出口朝下,方便排水。Further, in the aforementioned moisture absorption system for oil-filled equipment, the first solenoid valve is connected to the elbow to form an outlet facing downward; the outlet of the second solenoid valve faces downward. The first solenoid valve is connected to the elbow outlet to prevent dust, moisture, etc. from accumulating at the outlet, and the second solenoid valve outlet faces downwards to facilitate drainage.

对于运行控制方法,本申请的具体技术方案如下:For the operation control method, the specific technical solutions of the present application are as follows:

前述本申请的充油设备的吸湿系统的运行控制方法,它是:正常情况下,两位三通电磁阀断电,主吸湿器工作,辅吸湿器不工作;工作时,当主吸湿器内的变色硅胶吸水量达到第一设定阀值时,两位三通电磁阀、磁控管微波加热装置、第一电磁阀、第二电磁阀同时得电,主吸湿器停止工作,辅吸湿器开始工作,磁控管微波加热装置对主吸湿器内的变色硅胶进行加热,控制加热温度为100-120℃,产生的水蒸气通过第一电磁阀排出,产生的冷凝水通过底部的电磁阀进行排出,直至主吸湿器内的变色硅胶吸水量下降到第二设定阀值时,磁控管微波加热装置、第一电磁阀和第二电磁阀同时失电,磁控管微波加热装置停止加热,第一电磁阀和第二电磁阀关闭,变色硅胶再生结束,延时一段设定时间后,硅胶再生完成后残存的水汽被硅胶吸收,两位三通电磁阀断电,重新切换至主吸湿器工作;在主吸湿器内的变色硅胶再生过程中,若辅吸湿器内的变色硅胶吸水量达到第一设定阀值,待主吸湿器内的变色硅胶再生完成切换回主吸湿器工作后,以相同的方法对辅吸湿器内变色硅胶进行再生。The aforementioned operation control method of the moisture absorption system of the oil-filled equipment of the present application is: under normal circumstances, the two-position three-way solenoid valve is powered off, the main moisture absorber works, and the auxiliary moisture absorber does not work; When the water absorption of the color-changing silica gel reaches the first set threshold, the two-position three-way solenoid valve, the magnetron microwave heating device, the first solenoid valve, and the second solenoid valve are energized at the same time, the main moisture absorber stops working, and the auxiliary moisture absorber starts. Working, the magnetron microwave heating device heats the discolored silica gel in the main moisture absorber, and controls the heating temperature to 100-120 ℃, the water vapor produced is discharged through the first solenoid valve, and the condensed water produced is discharged through the solenoid valve at the bottom. , until the water absorption of the discolored silica gel in the main moisture absorber drops to the second set threshold, the magnetron microwave heating device, the first solenoid valve and the second solenoid valve lose power at the same time, and the magnetron microwave heating device stops heating, The first solenoid valve and the second solenoid valve are closed, and the regeneration of the discolored silica gel ends. After a delay of a set time, the residual water vapor after the silica gel regeneration is absorbed by the silica gel. The two-position three-way solenoid valve is powered off and switches to the main moisture absorber work; during the regeneration of the discolored silica gel in the main moisture absorber, if the water absorption of the discolored silica gel in the auxiliary moisture absorber reaches the first set threshold, after the regeneration of the discolored silica gel in the main moisture absorber is completed, it is switched back to the main moisture absorber to work. Regenerate the discolored silica gel in the auxiliary moisture absorber in the same way.

吸湿系统采用上述方法运行,两位三通电磁阀正常情况下不通电,只有在主吸湿器中的硅胶再生过程中及再生后的延时时段内通电,不容易损坏,可靠性高,使用寿命长,控制硅胶再生加热温度为100-120℃,不会损害硅胶,且再生时间短,几十分钟即可完成,主吸湿器中的硅胶再生完成后,延时一段设定时间后再切换回主吸湿器工作,起到防止主吸湿器完成变色硅胶再生后残存的水汽进入油枕的作用。The moisture absorption system operates in the above method. The two-position three-way solenoid valve is not energized under normal circumstances. It is only energized during the regeneration of the silica gel in the main moisture absorber and during the delay period after regeneration. It is not easy to damage, has high reliability and has a long service life. Long, control the heating temperature of silica gel regeneration to 100-120 °C, which will not damage the silica gel, and the regeneration time is short, which can be completed in tens of minutes. After the silica gel regeneration in the main moisture absorber is completed, delay for a set time and then switch back The main moisture absorber works to prevent the residual water vapor from entering the oil pillow after the main moisture absorber completes the discoloration silica gel regeneration.

作为优化,前述的充油设备的吸湿系统的运行控制方法中,所述第一设定阀值可以为变色硅胶自身重量的26%,所述第二设定阀值可以为变色硅胶自身重量的2%。As an optimization, in the aforementioned operation control method of the moisture absorption system of the oil-filled equipment, the first set threshold may be 26% of the weight of the color-changing silica gel, and the second set threshold may be 26% of the weight of the color-changing silica gel. 2%.

作为优化,前述的充油设备的吸湿系统的运行控制方法中,所述设定时间不超过30min。As an optimization, in the aforementioned operation control method of the moisture absorption system of the oil-filled equipment, the set time does not exceed 30 minutes.

有益效果beneficial effect

综上,与现有技术相比,本申请的上述技术方案取得的有益的技术效果有:To sum up, compared with the prior art, the beneficial technical effects obtained by the above-mentioned technical solutions of the present application are as follows:

1、特定的构造,使得吸湿系统运行时免维护且可靠性高;1. The specific structure makes the moisture absorption system maintenance-free and highly reliable during operation;

2、通过设置特定构造的隔湿阀取代传统的变压器油进行密封隔绝外界,有效保证密封性前提下,清洁环保,并完全防止可能的硅胶污染失效情况;2. The traditional transformer oil is sealed and isolated from the outside by setting a moisture-proof valve with a specific structure, which can effectively ensure the tightness, clean and environmental protection, and completely prevent the possible failure of silica gel pollution;

3、利用称重传感器准确测得变色硅胶的吸水量,通过控制变色硅胶的重量来保证硅胶的吸湿效果,确保水分不进入油枕内的变压器油,保证变压器油的绝缘性能;3. Use the weighing sensor to accurately measure the water absorption of the color-changing silica gel, and control the weight of the color-changing silica gel to ensure the moisture absorption effect of the silica gel, ensure that the water does not enter the transformer oil in the oil pillow, and ensure the insulation performance of the transformer oil;

4、采用磁控管微波加热装置取代传统的电加热装置,加热时,通过硅胶内部水分子的高频往复运动,产生“内摩擦热”而使硅胶温度升高,硅胶再生时间从8-10小时缩短到几十分钟,大大降低耗电量同时防止吸湿器内部材料的快速老化;4. The magnetron microwave heating device is used to replace the traditional electric heating device. During heating, the high-frequency reciprocating motion of the water molecules inside the silica gel generates "internal friction heat" to increase the temperature of the silica gel. The silica gel regeneration time is from 8-10 The hour is shortened to dozens of minutes, which greatly reduces the power consumption and prevents the rapid aging of the internal materials of the dehumidifier;

5、特定的运行控制方法给吸湿系统的可靠运行提供了保障。5. The specific operation control method provides a guarantee for the reliable operation of the moisture absorption system.

附图说明Description of drawings

图1为本申请的充油设备的吸湿系统的结构示意图;Fig. 1 is the structural schematic diagram of the moisture absorption system of the oil-filled equipment of the application;

图2为本申请中的隔湿阀的结构示意图(关闭状态);FIG. 2 is a schematic structural diagram of the moisture barrier valve in the application (closed state);

图3是本申请中的隔湿阀的结构示意图(吸气状态);FIG. 3 is a schematic diagram of the structure of the moisture barrier valve in the present application (inhalation state);

图4是本申请中的隔湿阀的结构示意图(呼气状态)。FIG. 4 is a schematic diagram of the structure of the moisture barrier valve in the present application (exhalation state).

附图中标记:1-主吸湿器,101-柱状壳体、102-吸湿盒、103-隔热层、104-磁控管微波加热装置、105-称重传感器、106-第一电磁阀、107-第二电磁阀;2-辅吸湿器;3-两位三通电磁阀;4-隔湿阀,401-吸气流道、4011-吸气导通单向阀,402-呼气流道、4021-呼气导通单向阀;5-油枕。Markings in the drawings: 1-main moisture absorber, 101-cylindrical shell, 102-moisture absorption box, 103-insulation layer, 104-magnetron microwave heating device, 105-loading sensor, 106-first solenoid valve, 107-Second solenoid valve; 2-Auxiliary moisture absorber; 3-Two-position three-way solenoid valve; Road, 4021-exhalation conduction check valve; 5-oil pillow.

本发明的实施方式Embodiments of the present invention

下面将结合附图,通过具体实施例对本发明作进一步说明。但不应当构成对本申请技术方案的限制。以下具体实施例中,没有详细说明的内容均为本领域技术常识。The present invention will be further described below through specific embodiments in conjunction with the accompanying drawings. However, it should not constitute a limitation to the technical solution of the present application. In the following specific embodiments, the contents not described in detail are common knowledge in the art.

本说明书中,没有具体指明是主吸湿器还是辅吸湿器时,“吸湿器”指既可以是主吸湿器,也可以是辅吸湿器。In this specification, when there is no specific indication of whether it is a main moisture absorber or an auxiliary moisture absorber, the "moisture absorber" refers to either the main moisture absorber or the auxiliary moisture absorber.

本申请中,两位三通电磁阀3的第一路出口是指断电时打开的那一路出口,两位三通电磁阀3的第二路出口是指通电时打开的那一路出口。In this application, the first outlet of the two-position, three-way solenoid valve 3 refers to the outlet that is opened when the power is turned off, and the second outlet of the two-position, three-way solenoid valve 3 refers to the outlet that is opened when the power is turned on.

以下通过具体实施例对本申请的技术方案作进一步的说明。The technical solutions of the present application will be further described below through specific examples.

实施例1:Example 1:

参见图1和图2,在本实施例中,充油设备的吸湿系统包括主吸湿器1和辅吸湿器2;所述主吸湿器1和辅吸湿器2的顶部分别通过管路与两位三通电磁阀3的第一路出口和第二路出口连通,所述两位三通电磁阀3的入口通过管路与充油设备的油枕5上的呼吸口连通;所述主吸湿器1和辅吸湿器2的底部分别通过管路与一个隔湿阀4的顶部通气口连通;所述隔湿阀4的内部设有吸气流道401和呼气流道402,所述吸气流道401和呼气流道402的两端分别与隔湿阀4的顶部通气口和底部通气口连通;所述吸气流道401内设有向上开启的吸气导通单向阀4011,充油设备吸气时,所述吸气导通单向阀4011开启;所述呼气流道402内设有向下开启的呼气导通单向阀4021,充油设备呼气时,所述呼气导通单向阀4021开启。1 and 2, in this embodiment, the moisture absorption system of the oil-filled device includes a main moisture absorber 1 and an auxiliary moisture absorber 2; the tops of the main moisture absorber 1 and the auxiliary moisture absorber 2 are connected to two The first outlet and the second outlet of the three-way solenoid valve 3 are connected, and the inlet of the two-position three-way solenoid valve 3 is connected to the breathing port on the oil pillow 5 of the oil-filled equipment through a pipeline; the main moisture absorber The bottoms of 1 and the auxiliary moisture absorber 2 are respectively communicated with the top vent of a moisture isolation valve 4 through pipelines; The two ends of the flow channel 401 and the expiratory flow channel 402 are respectively communicated with the top air port and the bottom air port of the moisture barrier valve 4; the inhalation flow channel 401 is provided with an upwardly open inhalation conduction check valve 4011, When the oil-filled device inhales, the inhalation conduction check valve 4011 is opened; the expiratory flow channel 402 is provided with an expiratory conduction check valve 4021 that opens downward. When the oil-filled device exhales, the The expiratory conduction check valve 4021 is opened.

工作过程中,充油设备没有因油液的热胀冷缩引起呼吸时,隔湿阀4处于如图2所示的关闭状态;当充油设备吸气时,隔湿阀4上内的吸气导通单向阀4011打开,隔湿阀4处于如图3所示的吸气状态;当充油设备吸气时,隔湿阀4上内的呼气通单向阀4021打开,隔湿阀4处于如图4所示的呼气状态。During the working process, when the oil-filled equipment does not breathe due to the thermal expansion and contraction of the oil, the moisture isolation valve 4 is in the closed state as shown in Figure 2; when the oil-filled equipment inhales, the suction in the moisture isolation valve 4 The air conduction check valve 4011 is opened, and the moisture isolation valve 4 is in the inhalation state as shown in Figure 3; when the oil-filled device inhales, the exhalation check valve 4021 on the moisture isolation valve 4 is opened, and the moisture isolation valve 4021 is opened. The valve 4 is in an exhaled state as shown in FIG. 4 .

在本实施例中,所述主吸湿器1包括垂直设置的柱状壳体101;所述柱状壳体101内部设有吸湿盒102,所述吸湿盒102上密集设有通气小孔,所述吸湿盒102内设有变色硅胶和用于检测变色硅胶温度的温度传感器;对应的,所述柱状壳体101的内部还设有用于加热变色硅胶的磁控管微波加热装置104和用于对变色硅胶进行称重的称重传感器105,所述柱状壳体101的顶部和底部分别设有第一电磁阀106和第二电磁阀107;所述辅吸湿器2构造与主吸湿器1的构造相同。In this embodiment, the main moisture absorber 1 includes a vertical cylindrical casing 101; the cylindrical casing 101 is provided with a moisture absorption box 102, and the moisture absorption box 102 is densely provided with ventilation holes, and the moisture absorption The box 102 is provided with color-changing silica gel and a temperature sensor for detecting the temperature of the color-changing silica gel; correspondingly, the interior of the cylindrical housing 101 is also provided with a magnetron microwave heating device 104 for heating the color-changing silica gel and a magnetron microwave heating device 104 for heating the color-changing silica gel. For the load cell 105 for weighing, the top and bottom of the cylindrical housing 101 are respectively provided with a first solenoid valve 106 and a second solenoid valve 107 ; the structure of the auxiliary moisture absorber 2 is the same as that of the main moisture absorber 1 .

在本实施例中,所述吸湿盒102、磁控管微波加热装置104和称重传感器105由上至下依序设置,所述吸湿盒102和磁控管微波加热装置104周向存在约束,垂直方向在与顶部的间隙内可以移动,所述称重传感器105在垂直方向自由承受磁控管微波加热装置104和装有变色硅胶和温度探头的吸湿盒102的重量。In this embodiment, the moisture absorption box 102, the magnetron microwave heating device 104 and the load cell 105 are arranged in order from top to bottom, and the moisture absorption box 102 and the magnetron microwave heating device 104 are constrained in the circumferential direction, The vertical direction can move in the gap with the top, and the load cell 105 can freely bear the weight of the magnetron microwave heating device 104 and the moisture absorption box 102 equipped with the color-changing silica gel and the temperature probe in the vertical direction.

在本实施例中,所述吸湿盒102的材质为塑料;所述称重传感器105为高温型膜盒全密封称重传感器,额定温度为180℃;所述磁控管微波加热装置104和所述称重传感器105之间设有隔热层103。 In this embodiment, the material of the moisture absorption box 102 is plastic; the weighing sensor 105 is a high temperature type diaphragm box fully sealed weighing sensor with a rated temperature of 180°C; the magnetron microwave heating device 104 and all An insulating layer 103 is provided between the load cells 105 .

在本实施例中,所述第一电磁阀106接弯头1061形成朝向向下的出口;所述第二电磁阀107的出口朝下。In this embodiment, the first solenoid valve 106 is connected to the elbow 1061 to form an outlet facing downward; the outlet of the second solenoid valve 107 faces downward.

工作状态下,吸湿系统与控制系统相连,由控制系统控制相关元件运行。In the working state, the moisture absorption system is connected with the control system, and the control system controls the operation of the relevant components.

在本实施例中,充油设备的吸湿系统的运行控制方法如下:In this embodiment, the operation control method of the moisture absorption system of the oil-filled equipment is as follows:

正常情况下,两位三通电磁阀3断电,主吸湿器1工作,辅吸湿器2不工作;Under normal circumstances, the two-position three-way solenoid valve 3 is powered off, the main moisture absorber 1 works, and the auxiliary moisture absorber 2 does not work;

工作时,当主吸湿器1内的变色硅胶吸水量达到第一设定阀值时,两位三通电磁阀3、磁控管微波加热装置104、第一电磁阀106、第二电磁阀107同时得电,主吸湿器1停止工作,辅吸湿器2开始工作,磁控管微波加热装置104对主吸湿器1内的变色硅胶进行加热,控制加热温度为100-120℃,产生的水蒸气通过第一电磁阀106排出,产生的冷凝水通过底部的电磁阀进行排出,直至主吸湿器1内的变色硅胶吸水量下降到第二设定阀值时,磁控管微波加热装置104、第一电磁阀106和第二电磁阀107同时失电,磁控管微波加热装置104停止加热,第一电磁阀106和第二电磁阀107关闭,变色硅胶再生结束,延时一段设定时间后(本实施采用电子式延时继电器实现),硅胶再生完成后残存的水汽被硅胶吸收,两位三通电磁阀3断电,重新切换至主吸湿器1工作(延时切换的目的是防止主吸湿器1完成变色硅胶再生后残存的水汽进入油枕);During operation, when the water absorption of the discolored silica gel in the main moisture absorber 1 reaches the first set threshold, the two-position three-way solenoid valve 3, the magnetron microwave heating device 104, the first solenoid valve 106, and the second solenoid valve 107 simultaneously When the power is turned on, the main moisture absorber 1 stops working, the auxiliary moisture absorber 2 starts to work, the magnetron microwave heating device 104 heats the discolored silica gel in the main moisture absorber 1, and the heating temperature is controlled to be 100-120 ℃, and the generated water vapor passes through The first solenoid valve 106 is discharged, and the generated condensed water is discharged through the solenoid valve at the bottom, until the water absorption of the discolored silica gel in the main moisture absorber 1 drops to the second set threshold, the magnetron microwave heating device 104, the first The solenoid valve 106 and the second solenoid valve 107 are de-energized at the same time, the magnetron microwave heating device 104 stops heating, the first solenoid valve 106 and the second solenoid valve 107 are closed, and the regeneration of the discolored silica gel is completed. The implementation is realized by an electronic delay relay), the residual water vapor after the silica gel regeneration is absorbed by the silica gel, the two-position three-way solenoid valve 3 is powered off, and the main moisture absorber 1 is switched back to work (the purpose of the delay switching is to prevent the main moisture absorber. 1 After the completion of the discoloration silica gel regeneration, the residual water vapor enters the oil pillow);

在主吸湿器1内的变色硅胶再生过程中,若辅吸湿器2内的变色硅胶吸水量达到第一设定阀值,待主吸湿器1内的变色硅胶再生完成切换回主吸湿器1工作后,以相同的方法对辅吸湿器2内变色硅胶进行再生(辅吸湿器2内的变色硅胶再生完成后,两位三通电磁阀3不进行切换)。During the regeneration process of the discolored silica gel in the main moisture absorber 1, if the water absorption of the color-changing silica gel in the auxiliary moisture absorber 2 reaches the first set threshold, it will be switched back to the main moisture absorber 1 after the regeneration of the color-changing silica gel in the main moisture absorber 1 is completed. After that, regenerate the color-changing silica gel in the auxiliary moisture absorber 2 in the same way (after the regeneration of the color-changing silica gel in the auxiliary moisture absorber 2 is completed, the two-position three-way solenoid valve 3 does not switch).

在本实施例中,所述第一设定阀值为变色硅胶自身重量的26%(变色硅胶吸水可达到自身重量的30%以上,一般失效临界点在31-37%,实施本申请的技术方案时,第一设定阀值也可以选用低于失效临界点的其它值,且触发主吸湿器1的变色硅胶再生和触发辅吸湿器2中的变色硅胶再生的第一设定阀值可以不相同;触发辅吸湿器2中变色硅胶再生的第一设定阀的设定应保证辅吸湿器2中的变色硅胶不会在主吸湿器1中的变色硅胶再生过程中失效),所述第二设定阀值为变色硅胶自身重量的2%。In this embodiment, the first set threshold is 26% of the weight of the color-changing silica gel (the color-changing silica gel can absorb water up to more than 30% of its own weight, and the general failure critical point is 31-37%, and the technology of the present application is implemented. In the scheme, the first set threshold value can also be other values lower than the failure critical point, and the first set threshold value to trigger the regeneration of the color-changing silica gel in the main moisture absorber 1 and the color-changing silica gel in the auxiliary moisture absorber 2 can be selected. are not the same; the setting of the first setting valve that triggers the regeneration of the color-changing silica gel in the auxiliary moisture absorber 2 should ensure that the color-changing silica gel in the auxiliary moisture absorber 2 will not fail during the regeneration of the color-changing silica gel in the main moisture absorber 1). The second set threshold is 2% of the weight of the color-changing silica gel.

在本实施例中,所述设定时间为30min。In this embodiment, the set time is 30 minutes.

实施例2:Example 2:

与实施例1不同的是,本实施例中,主吸湿器1内的变色硅胶经过木糖醇溶液浸渍处理;具体是,将干燥的变色硅胶浸泡到木糖醇溶液(本实施例采用的是饱和的木糖醇溶液,实施时也可以是其它浓度)中,浸泡5min后取出,进行加热再生,待颜色恢复至初始状态,再放入吸湿盒102中;所述设定时间为10min。本实施例中,运行控制方法涉及的变色硅胶自身重量是浸渍处理后放入吸湿盒102中的初始重量。Different from Embodiment 1, in this embodiment, the discolored silica gel in the main moisture absorber 1 is immersed in a xylitol solution; Saturated xylitol solution (can also be other concentrations during implementation), soak for 5min, take it out, carry out heating regeneration, wait for the color to return to the initial state, and then put it into the moisture absorption box 102; the set time is 10min. In this embodiment, the self-weight of the color-changing silica gel involved in the operation control method is the initial weight of the color-changing silica gel placed in the moisture absorption box 102 after the immersion treatment.

主吸湿器中的变色硅胶经过木糖醇溶液浸渍处理,其内含有木糖醇(干燥的硅胶放入木糖醇溶液中,硅胶会迅速吸水,木糖醇分子也会随着进入到硅胶内部微孔中,取出后加热再生,吸收的水分挥发,木糖醇留在硅胶内部),吸湿系统运行过程中,硅胶再生完成后,主吸湿器内会残留一些水汽(特别是在硅胶堆积的空间),硅胶吸收再生残留的水汽,吸收进来的水遇到木糖醇使木糖醇发生溶解反应,吸收热量,起到降温作用,从而使尚未被吸收的残留水汽发生冷凝,被硅胶快速吸收,缩短主吸湿器再生后重启主吸湿器的延时时间,从而缩短两位三通电磁阀的通电时间,进一步降低两位三通电磁阀的故障率,提高系统的可靠性。经试验,在本实施例中,将延时时间设定为10min,即可使硅胶充分吸收再生残留的水汽,延时时间得到缩短。The discolored silica gel in the main moisture absorber is immersed in xylitol solution, which contains xylitol (the dried silica gel is placed in the xylitol solution, the silica gel will absorb water quickly, and the xylitol molecules will also enter the interior of the silica gel. In the micropore, after taking it out, it is heated and regenerated, the absorbed water volatilizes, and the xylitol remains inside the silica gel). ), the silica gel absorbs and regenerates the residual water vapor, and the absorbed water encounters xylitol to dissolve the xylitol, absorb heat, and play a cooling role, so that the residual water vapor that has not been absorbed condenses and is quickly absorbed by the silica gel. The delay time of restarting the main moisture absorber after the regeneration of the main moisture absorber is shortened, thereby shortening the power-on time of the two-position three-way solenoid valve, further reducing the failure rate of the two-position three-way solenoid valve, and improving the reliability of the system. After testing, in this embodiment, the delay time is set to 10min, so that the silica gel can fully absorb the water vapor remaining in the regeneration, and the delay time is shortened.

需要指出的是,实施本申请的方案时,变色硅胶可以用其它可通过加热脱水再生的吸湿材料等同替代;本申请的吸湿系统并不限于按照上述实施例中的运行控制方法运行,也可以按照其它逻辑工作;本申请的运行控制方法中的各参数(温度、时间等)也可以选用与上述实施例中不同的数值,只要在本申请方案的范围内,均可以实现本申请的发明目的。It should be pointed out that, when implementing the solution of the present application, the color-changing silica gel can be replaced by other hygroscopic materials that can be regenerated by heating and dehydration; Other logic work; the parameters (temperature, time, etc.) in the operation control method of the present application can also be selected with different values from the above-mentioned embodiments, as long as they are within the scope of the solution of the present application, the invention purpose of the present application can be achieved.

Claims (10)

充油设备的吸湿系统,其特征在于:包括主吸湿器(1)和辅吸湿器(2);所述主吸湿器(1)和辅吸湿器(2)的顶部分别通过管路与两位三通电磁阀(3)的第一路出口和第二路出口连通,所述两位三通电磁阀(3)的入口通过管路与充油设备的油枕(5)上的呼吸口连通;所述主吸湿器(1)和辅吸湿器(2)的底部分别通过管路与一个隔湿阀(4)的顶部通气口连通;所述隔湿阀(4)的内部设有吸气流道(401)和呼气流道(402),所述吸气流道(401)和呼气流道(402)的两端分别与隔湿阀(4)的顶部通气口和底部通气口连通;所述吸气流道(401)内设有向上开启的吸气导通单向阀(4011),充油设备吸气时,所述吸气导通单向阀(4011)开启;所述呼气流道(402)内设有向下开启的呼气导通单向阀(4021),充油设备呼气时,所述呼气导通单向阀(4021)开启。A moisture absorption system for oil-filled equipment is characterized in that: it comprises a main moisture absorber (1) and an auxiliary moisture absorber (2); the tops of the main moisture absorber (1) and the auxiliary moisture absorber (2) are connected to two The first outlet and the second outlet of the three-way solenoid valve (3) are connected, and the inlet of the two-position three-way solenoid valve (3) is connected to the breathing port on the oil pillow (5) of the oil-filled equipment through a pipeline. ; The bottoms of the main moisture absorber (1) and the auxiliary moisture absorber (2) are respectively communicated with the top vent of a moisture isolation valve (4) through pipelines; the moisture isolation valve (4) is provided with suction inside A flow channel (401) and an expiratory flow channel (402), the two ends of the inspiratory flow channel (401) and the expiratory flow channel (402) are respectively connected with the top vent and the bottom vent of the moisture barrier valve (4). The suction channel (401) is provided with a suction conduction check valve (4011) that opens upward, and when the oil-filled equipment inhales, the suction conduction check valve (4011) is opened; so The expiratory flow channel (402) is provided with an exhalation conduction one-way valve (4021) that opens downward. When the oil-filled device exhales, the expiratory conduction one-way valve (4021) is opened. 根据权利要求1所述的充油设备的吸湿系统,其特征在于:所述主吸湿器(1)包括垂直设置的柱状壳体(101);所述柱状壳体(101)内部设有吸湿盒(102),所述吸湿盒(102)上密集设有通气小孔,所述吸湿盒(102)内设有变色硅胶和用于检测变色硅胶温度的温度传感器;对应的,所述柱状壳体(101)的内部还设有用于加热变色硅胶的磁控管微波加热装置(104)和用于对变色硅胶进行称重的称重传感器(105),所述柱状壳体(101)的顶部和底部分别设有第一电磁阀(106)和第二电磁阀(107);所述辅吸湿器(2)构造与主吸湿器(1)的构造相同。The moisture absorption system for oil-filled equipment according to claim 1, characterized in that: the main moisture absorber (1) comprises a vertical cylindrical casing (101); and a moisture absorption box is arranged inside the cylindrical casing (101). (102), the moisture absorption box (102) is densely provided with ventilation holes, and the moisture absorption box (102) is provided with color-changing silica gel and a temperature sensor for detecting the temperature of the color-changing silica gel; correspondingly, the cylindrical shell (101) is also provided with a magnetron microwave heating device (104) for heating the color-changing silica gel and a load cell (105) for weighing the color-changing silica gel. The top of the cylindrical shell (101) and the The bottom is respectively provided with a first solenoid valve (106) and a second solenoid valve (107); the structure of the auxiliary moisture absorber (2) is the same as that of the main moisture absorber (1). 根据权利要求2所述的充油设备的吸湿系统,其特征在于:所述吸湿盒(102)、磁控管微波加热装置(104)和称重传感器(105)由上至下依序设置,所述吸湿盒(102)和磁控管微波加热装置(104)周向存在约束,垂直方向在与顶部的间隙内可以移动,所述称重传感器(105)在垂直方向自由承受磁控管微波加热装置(104)和装有变色硅胶和温度探头的吸湿盒(102)的重量。The moisture absorption system for oil-filled equipment according to claim 2, characterized in that: the moisture absorption box (102), the magnetron microwave heating device (104) and the load cell (105) are arranged in order from top to bottom, The moisture absorption box (102) and the magnetron microwave heating device (104) are constrained in the circumferential direction, and can move in the vertical direction within the gap with the top, and the load cell (105) is free to withstand the magnetron microwave in the vertical direction Weight of heating device (104) and hygroscopic box (102) containing color-changing silica gel and temperature probe. 根据权利要求3所述的充油设备的吸湿系统,其特征在于:所述吸湿盒(102)的材质为塑料。The moisture absorption system for oil-filled equipment according to claim 3, characterized in that: the material of the moisture absorption box (102) is plastic. 根据权利要求3所述的充油设备的吸湿系统,其特征在于:所述称重传感器(105)为高温型膜盒全密封称重传感器。The moisture absorption system for oil-filled equipment according to claim 3, characterized in that: the load cell (105) is a high temperature type bellows fully sealed load cell. 根据权利要求5所述的充油设备的吸湿系统,其特征在于:所述磁控管微波加热装置(104)和所述称重传感器(105)之间设有隔热层(103)。The moisture absorption system for oil-filled equipment according to claim 5, characterized in that: an insulating layer (103) is provided between the magnetron microwave heating device (104) and the load cell (105). 根据权利要求2所述的充油设备的吸湿系统,其特征在于:所述第一电磁阀(106)接弯头(1061)形成朝向向下的出口;所述第二电磁阀(107)的出口朝下。The moisture absorption system for oil-filled equipment according to claim 2, characterized in that: the first solenoid valve (106) is connected to the elbow (1061) to form a downward outlet; the second solenoid valve (107) has an outlet. Exit facing down. 如权利要求2所述的充油设备的吸湿系统的运行控制方法,其特征在于,它是:The operation control method of the moisture absorption system of the oil-filled equipment according to claim 2, characterized in that, it is: 正常情况下,两位三通电磁阀(3)断电,主吸湿器(1)工作,辅吸湿器(2)不工作;Under normal circumstances, the two-position three-way solenoid valve (3) is powered off, the main moisture absorber (1) works, and the auxiliary moisture absorber (2) does not work; 工作时,当主吸湿器(1)内的变色硅胶吸水量达到第一设定阀值时,两位三通电磁阀(3)、磁控管微波加热装置(104)、第一电磁阀(106)、第二电磁阀(107)同时得电,主吸湿器(1)停止工作,辅吸湿器(2)开始工作,磁控管微波加热装置(104)对主吸湿器(1)内的变色硅胶进行加热,控制加热温度为100-120℃,产生的水蒸气通过第一电磁阀(106)排出,产生的冷凝水通过底部的电磁阀进行排出,直至主吸湿器(1)内的变色硅胶吸水量下降到第二设定阀值时,磁控管微波加热装置(104)、第一电磁阀(106)和第二电磁阀(107)同时失电,磁控管微波加热装置(104)停止加热,第一电磁阀(106)和第二电磁阀(107)关闭,变色硅胶再生结束,延时一段设定时间后,硅胶再生完成后残存的水汽被硅胶吸收,两位三通电磁阀(3)断电,重新切换至主吸湿器(1)工作;During operation, when the water absorption capacity of the discolored silica gel in the main moisture absorber (1) reaches the first set threshold, the two-position three-way solenoid valve (3), the magnetron microwave heating device (104), the first solenoid valve (106) ) and the second solenoid valve (107) are energized at the same time, the main moisture absorber (1) stops working, the auxiliary moisture absorber (2) starts to work, and the magnetron microwave heating device (104) changes color in the main moisture absorber (1). The silica gel is heated, and the heating temperature is controlled to be 100-120°C. The water vapor produced is discharged through the first solenoid valve (106), and the condensed water produced is discharged through the solenoid valve at the bottom until the discolored silica gel in the main moisture absorber (1). When the water absorption drops to the second set threshold, the magnetron microwave heating device (104), the first solenoid valve (106) and the second solenoid valve (107) lose power at the same time, and the magnetron microwave heating device (104) The heating is stopped, the first solenoid valve (106) and the second solenoid valve (107) are closed, and the regeneration of the discolored silica gel is completed. After a delay of a set time, the residual water vapor after the silica gel regeneration is completed is absorbed by the silica gel. (3) Power off and switch to the main moisture absorber (1) again; 在主吸湿器(1)内的变色硅胶再生过程中,若辅吸湿器(2)内的变色硅胶吸水量达到第一设定阀值,待主吸湿器(1)内的变色硅胶再生完成切换回主吸湿器(1)工作后,以相同的方法对辅吸湿器(2)内变色硅胶进行再生。During the regeneration of the color-changing silica gel in the main moisture absorber (1), if the water absorption of the color-changing silica gel in the auxiliary moisture absorber (2) reaches the first set threshold, the switch will be completed when the color-changing silica gel in the main moisture absorber (1) is regenerated. After returning to the main moisture absorber (1), regenerate the discolored silica gel in the auxiliary moisture absorber (2) in the same way. 根据权利要求8所述的充油设备的吸湿系统的运行控制方法,其特征在于:所述第一设定阀值为变色硅胶自身重量的26%,所述第二设定阀值为变色硅胶自身重量的2%。The operation control method of the moisture absorption system of the oil-filled equipment according to claim 8, wherein the first set threshold is 26% of the weight of the color-changing silica gel, and the second set threshold is the color-changing silica gel 2% of its own weight. 根据权利要求8所述的充油设备的吸湿系统的运行控制方法,其特征在于:所述设定时间不超过30min。The operation control method of the moisture absorption system of the oil-filled equipment according to claim 8, wherein the set time does not exceed 30 minutes.
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