WO2022203065A1 - 硬化性組成物及びその硬化物 - Google Patents
硬化性組成物及びその硬化物 Download PDFInfo
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- WO2022203065A1 WO2022203065A1 PCT/JP2022/014605 JP2022014605W WO2022203065A1 WO 2022203065 A1 WO2022203065 A1 WO 2022203065A1 JP 2022014605 W JP2022014605 W JP 2022014605W WO 2022203065 A1 WO2022203065 A1 WO 2022203065A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/336—Polymers modified by chemical after-treatment with organic compounds containing silicon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/062—Polyethers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/08—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/08—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention relates to a curable composition containing a polymer having a reactive silicon group and a cured product thereof.
- An organic polymer having a hydroxyl group or a hydrolyzable group on a silicon atom and having a silicon group capable of forming a siloxane bond by a hydrolysis/condensation reaction (hereinafter also referred to as a "reactive silicon group”) can be used even at room temperature. Reacts with moisture, etc. It is known that a rubber-like cured product can be obtained by cross-linking such an organic polymer through a siloxane condensation reaction of reactive silicon groups.
- the polyoxyalkylene polymer having a reactive silicon group has a relatively low viscosity, so it is excellent in workability when preparing or using a blended composition.
- the resulting cured product has a good balance of performance such as mechanical properties, weather resistance, and dynamic durability, it is widely used for applications such as sealants, adhesives, and paints (see Patent Document 1).
- Patent Document 3 for the purpose of eliminating the drawback that the curing speed of one-component moisture-curable adhesives using modified silicone or acrylic-modified silicone is slow, a curing agent having a high curing speed and excellent adhesiveness is disclosed.
- Group-containing graft copolymers are described.
- Polymers with reactive silicon groups are required to have low viscosity so that they can be easily handled before curing.
- the weather resistance and adhesiveness of the polyoxyalkylene polymer having a reactive silicon group are improved, but the viscosity tends to be relatively high and the elongation at break tends to decrease. there were.
- the curability in the thickness direction that is, curability in the deep part
- the present invention provides a curable composition containing a reactive silicon group-containing polyoxyalkylene polymer and a reactive silicon group-containing (meth)acrylic acid ester polymer, which has a low viscosity and a good
- An object of the present invention is to provide a curable composition which has deep-part curability and gives a cured product excellent in elongation at break.
- the present inventors have made intensive studies to solve the above problems, and found that a curable composition containing a reactive silicon group-containing polyoxyalkylene polymer and a reactive silicon group-containing (meth)acrylic acid ester polymer , found that the above problems can be solved by using a specific monomer and a chain transfer agent in a reactive silicon group-containing (meth)acrylic acid ester polymer, and completed the present invention.
- the present invention provides a (meth)acrylic acid ester copolymer (A) having a reactive silicon group represented by the following formula (1), and a polyoxyalkylene having a reactive silicon group represented by the following formula (1)
- a curable composition containing a polymer (B) wherein the monomer component constituting the (meth)acrylic acid ester copolymer (A) is a (meth)acrylic acid ester (a1), A polyoxyalkylene polymer (a2) having more than one (meth)acryloyl group in the molecule, and a chain transfer agent (a3) having a mercapto group, and the monomer component reacts
- a curable composition further comprising a monomer (a4) having a reactive silicon group and a polymerizable unsaturated group, and/or wherein the chain transfer agent (a3) having a mercapto group further has a reactive silicon group.
- the polyoxyalkylene polymer (a2) accounts for 0.08 mol % or more and 6.0 mol % or less in the monomer component.
- the chain transfer agent (a3) having a mercapto group accounts for 0.4 mol % or more and 15 mol % or less in the monomer component.
- the chain transfer agent (a3) having a mercapto group accounts for 2% by weight or more and 9% by weight or less in the monomer component.
- the (meth)acrylic acid alkyl ester (a1′) in which the alkyl has 7 to 30 carbon atoms in the (meth)acrylic acid ester (a1) accounts for 2% by weight or more and 9% by weight of the monomer component.
- the molar ratio of polyoxyalkylene polymer (a2)/chain transfer agent (a3) having a mercapto group is 0.04 or more.
- the polyoxyalkylene polymer (a2) has a number average molecular weight of 20,000 or more.
- the (meth)acrylate copolymer (A) has a weight average molecular weight of 20,000 or less.
- the (meth)acrylate copolymer (A) has a molecular weight distribution of 3.0 or more and 11.0 or less.
- the sulfur atom concentration in the (meth)acrylate copolymer (A) is 700 ppm or more and 20,000 ppm or less.
- the weight ratio of (meth)acrylate copolymer (A):polyoxyalkylene polymer (B) is 5:95 to 50:50.
- the polyoxyalkylene polymer (B) is linear.
- the polyoxyalkylene polymer (B) has a number average molecular weight of 20,000 or more.
- the present invention also relates to a cured product of the curable composition.
- a curable composition comprising a reactive silicon group-containing polyoxyalkylene polymer and a reactive silicon group-containing (meth)acrylic acid ester polymer, which has a low viscosity and good deep-section curability. It is possible to provide a curable composition that has and gives a cured product excellent in elongation at break.
- the curable composition according to the present embodiment comprises a (meth)acrylic acid ester copolymer (A) having a reactive silicon group, and a polyoxyalkylene polymer (B) having a reactive silicon group. contains.
- the (meth)acrylic ester-based copolymer (A) has a reactive silicon group represented by the following formula (1) at the molecular chain terminal and/or side chain (non-terminal site).
- —SiR 1 c X 3-c (1) (Wherein, R 1 represents a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms; X represents a hydroxyl group or a hydrolyzable group; c is 0 or 1.)
- the number of carbon atoms in the hydrocarbon group of R 1 is preferably 1-10, more preferably 1-5, even more preferably 1-3.
- Specific examples of R 1 include methyl group, ethyl group, chloromethyl group, methoxymethyl group, N,N-diethylaminomethyl group and the like, preferably methyl group and ethyl group.
- Examples of X include hydroxyl group, hydrogen, halogen, alkoxy group, acyloxy group, ketoximate group, amino group, amide group, acid amide group, aminooxy group, mercapto group, and alkenyloxy group.
- alkoxy groups such as methoxy and ethoxy groups are more preferred, and methoxy and ethoxy groups are particularly preferred, since they are moderately hydrolyzable and easy to handle.
- c is 0 or 1; 0 is preferable because a cured product having a high Young's modulus can be obtained.
- Specific examples of the reactive silicon group possessed by the (meth)acrylate copolymer (A) include a trimethoxysilyl group, a triethoxysilyl group, a tris(2-propenyloxy)silyl group, and a triacetoxysilyl group.
- dimethoxymethylsilyl group diethoxymethylsilyl group, dimethoxyethylsilyl group, (chloromethyl)dimethoxysilyl group, (chloromethyl)diethoxysilyl group, (methoxymethyl)dimethoxysilyl group, (methoxymethyl)diethoxysilyl group (N,N-diethylaminomethyl)dimethoxysilyl group, (N,N-diethylaminomethyl)diethoxysilyl group, and the like.
- methyldimethoxysilyl trimethoxysilyl, triethoxysilyl, (chloromethyl)dimethoxysilyl, (methoxymethyl)dimethoxysilyl, (methoxymethyl)diethoxysilyl, (N,N- A diethylaminomethyl)dimethoxysilyl group is preferable because it exhibits high activity
- a methyldimethoxysilyl group is preferable because a cured product with high elongation can be obtained
- a trimethoxysilyl group and a triethoxysilyl group are preferable because a cured product with high elongation can be obtained.
- a silyl group is more preferred, and a trimethoxysilyl group is even more preferred.
- the reactive silicon group equivalent of the (meth)acrylate copolymer (A) is not particularly limited, but is preferably 0.2 mmol/g or more, more preferably 0.4 mmol/g or more, and 0.5 mmol/g. The above is more preferable.
- the reactive silicon group equivalent is preferably 2.0 mmol/g or less, and more preferably 1.0 mmol/g or less from the viewpoint of suppressing a decrease in elongation of the cured product.
- the (meth)acrylate copolymer (A) comprises at least (meth)acrylate (a1) and a polyoxyalkylene polymer (a2) having more than one (meth)acryloyl group in the molecule. and a chain transfer agent (a3) having a mercapto group are copolymerized to form a monomer component.
- (meth)acryl means "acryl and/or methacryl”.
- the (meth)acrylic ester-based copolymer (A) has reactive silicon groups by satisfying either one or both of the following two conditions.
- Condition 1 The monomer component further contains a monomer (a4) having a reactive silicon group and a polymerizable unsaturated group.
- Condition 2 The chain transfer agent (a3) having a mercapto group further has a reactive silicon group.
- the number of reactive silicon groups introduced under Condition 2 is greater than the number of reactive silicon groups introduced under Condition 1.
- the reactive silicon group equivalent introduced under Condition 1 is preferably 0.01 mmol/g or more, more preferably 0.03 mmol/g or more, and even more preferably 0.05 mmol/g or more.
- the reactive silicon group equivalent introduced under Condition 1 is preferably 1.0 mmol/g or less, more preferably 0.5 mmol/g or less.
- the reactive silicon group equivalent introduced under Condition 2 is preferably 0.2 mmol/g or more, more preferably 0.3 mmol/g or more, and even more preferably 0.5 mmol/g or more.
- the reactive silicon group equivalent introduced under Condition 2 is preferably 1.5 mmol/g or less, more preferably 1.0 mmol/g or less.
- the reactive silicon group equivalent introduced under Condition 1 is preferably 0.1 mmol/g or more, more preferably 0.2 mmol/g or more, and even more preferably 0.3 mmol/g or more. Further, the reactive silicon group equivalent introduced under Condition 1 is preferably 1.8 mmol/g or less, more preferably 1.0 mmol/g or less.
- the reactive silicon group equivalent introduced under Condition 2 is preferably 0.1 mmol/g or more, more preferably 0.2 mmol/g or more, and even more preferably 0.3 mmol/g or more. In addition, the reactive silicon group equivalent introduced under Condition 2 is preferably 1.5 mmol/g or less, more preferably 1.0 mmol/g or less.
- the (meth)acrylic acid ester (a1) is not particularly limited, and examples thereof include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, (meth) ) n-butyl acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) ) n-heptyl acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, (meth)
- the content of the (meth)acrylic acid ester (a1) is 30% relative to the total amount of the monomer components constituting the (meth)acrylic acid ester copolymer (A) from the viewpoint of obtaining a cured product with high strength. It is preferably at least 40% by weight, more preferably at least 45% by weight, still more preferably at least 50% by weight, and even more preferably at least 60% by weight. Further, from the viewpoint of durable adhesion, it is preferably 50% by weight or more, more preferably 55% by weight or more, relative to the total amount of the monomer components constituting the (meth)acrylic acid ester copolymer (A). , more preferably 60% by weight or more.
- the (meth)acrylic acid ester (a1) preferably contains an alkyl (meth)acrylic acid ester in which the alkyl has 1 to 4 carbon atoms, since a cured product with high strength can be obtained.
- the (meth)acrylic acid alkyl ester in which the alkyl has 1 to 4 carbon atoms is contained in an amount of 35% by weight or more based on the total amount of the monomer components constituting the (meth)acrylic acid ester-based copolymer (A). preferably 40% by weight or more, and even more preferably 45% by weight or more.
- (Meth)acrylic acid ester (a1) can form a hard polymer chain to obtain a cured product with high strength. It preferably contains at least one monomer selected from the group consisting of dicyclopentanyl.
- the (meth)acrylic acid ester (a1), methacrylic acid ester, isobornyl acrylate, dicyclopentenyl acrylate, and , and dicyclopentanyl acrylate account for preferably 60% by weight or more, more preferably 70% by weight or more.
- the (meth)acrylic acid ester (a1) may be a (meth)acrylic acid alkyl ester (a1 ') is preferably contained.
- the content of the (meth)acrylic acid alkyl ester (a1′) in which the alkyl has 7 to 30 carbon atoms is the total amount of the monomer components constituting the (meth)acrylic acid ester copolymer (A).
- it is preferably 0.5% by weight or more and 15% by weight or less, more preferably 0.7% by weight or more and 13% by weight or less, still more preferably 1% by weight or more and 11% by weight or less, and 1.5% by weight or more.
- 10% by weight or less is more preferable, and 2% by weight or more and 9% by weight or less is particularly preferable.
- the breaking strength of the cured product can be improved.
- Polyoxyalkylene polymer (a2) having more than one (meth)acryloyl group in the molecule The polyoxyalkylene polymer (a2) itself is a polymer, but it is one of the monomers constituting the (meth)acrylate copolymer (A). Since the polyoxyalkylene polymer (a2) has a (meth)acryloyl group, it can be copolymerized with other monomers such as (meth)acrylic acid ester (a1). Moreover, since the polyoxyalkylene polymer (a2) has more than one (meth)acryloyl group in one molecule, it can function as a so-called polyfunctional macromonomer.
- the main chain skeleton (second molecular chain described later) of the polyoxyalkylene-based polymer (a2) is the (meth)acrylic acid ester-based copolymer (A), the (meth)acrylic acid ester (a1), etc. It can form a structure that bridges two molecular chains (first molecular chain to be described later) composed of coalescence.
- the polyoxyalkylene polymer (a2) is also referred to as polyfunctional macromonomer (a2).
- the main chain skeleton of the polyfunctional macromonomer (a2) is a polyoxyalkylene polymer.
- the main chain skeleton of the polyfunctional macromonomer (a2) is not particularly limited, and examples thereof include polyoxyethylene, polyoxypropylene, polyoxybutylene, polyoxytetramethylene, polyoxyethylene-polyoxypropylene copolymer, poly Oxypropylene-polyoxybutylene copolymer and the like are included. Among them, polyoxypropylene is preferred.
- the main chain skeleton of the polyoxyalkylene polymer may be linear or branched, but is preferably linear.
- the (meth)acryloyl group possessed by the polyfunctional macromonomer (a2) is preferably represented by the following formula (2).
- CH2 C( R2 )-COO-Z (2)
- R 2 represents hydrogen or a methyl group.
- Z represents the main chain skeleton of the polyfunctional macromonomer (a2).
- the polyfunctional macromonomer (a2) has an average of more than one (meth)acryloyl group in one molecule.
- the average number of (meth)acryloyl groups per molecule of the polyfunctional macromonomer (a2) is preferably 1.1-5, more preferably 1.3-4, and 1.6-2. 5 is more preferred, and 1.8 to 2.0 is particularly preferred.
- the polyfunctional macromonomer (a2) may have only an acryloyl group, may have only a methacryloyl group, or may have both an acryloyl group and a methacryloyl group. You may
- the polyfunctional macromonomer (a2) can have (meth)acryloyl groups at either or both of the molecular chain terminals and side chains of the polyoxyalkylene polymer. From the standpoint of excellent mechanical properties, it is preferred to have it at the end of the molecular chain. In particular, it is particularly preferred that the polyfunctional macromonomer (a2) has a linear main chain skeleton and (meth)acryloyl groups at both ends of the molecular chain.
- the method for synthesizing the polyfunctional macromonomer (a2) is not particularly limited, for example, a polyoxyalkylene polymer having more than one hydroxyl group in the molecule (preferably, a linear A method of preparing a polyoxyalkylene polymer) and introducing a (meth)acryloyl group using the hydroxyl group.
- a polyoxyalkylene polymer having a hydroxyl group is reacted with a compound having an isocyanate group and a (meth)acryloyl group to form a urethane bond.
- (meth)acryloyl groups can be introduced.
- Specific examples of the compound having an isocyanate group and a (meth)acryloyl group include isocyanatoethyl (meth)acrylate, isocyanatopropyl (meth)acrylate, isocyanatobutyl (meth)acrylate, isocyanatohexyl (meth)acrylate, and the like. be done.
- a polyoxyalkylene polymer having hydroxyl groups is reacted with a diisocyanate compound to introduce isocyanate groups into the polymer, and then the hydroxyl groups and (meth ) A (meth)acryloyl group can also be introduced by reacting a compound having an acryloyl group.
- the diisocyanate compound include tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, 4,4'-diphenylmethane diisocyanate, and the like.
- the compound having a hydroxyl group and a (meth)acryloyl group include, for example, hydroxybutyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxyethyl (meth)acrylate, polyethylene glycol mono(meth)acryl acid esters, polypropylene glycol mono(meth)acrylic acid esters, and the like.
- a polyoxyalkylene polymer having a hydroxyl group is reacted with an acid anhydride to introduce a carboxyl group into the polymer, followed by an epoxy group.
- a (meth)acryloyl group can also be introduced by reacting with a compound having a (meth)acryloyl group.
- the acid anhydride include succinic anhydride, maleic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, and methyl anhydride.
- Specific examples of the compound having an epoxy group and a (meth)acryloyl group include glycidyl (meth)acrylate.
- Another example of a method for synthesizing the polyfunctional macromonomer (a2) is a method of dehydration condensation of methacrylic acid and acrylic acid on a polyoxyalkylene polymer having hydroxyl groups.
- methacrylic chloride, methacrylic bromide, methacrylic iodide, acrylic acid chloride, acrylic acid bromide, acrylic acid There is a method of reacting iodide or the like.
- the number average molecular weight of the polyfunctional macromonomer (a2) is not particularly limited, but is preferably 500 or more from the viewpoint of achieving both the elongation at break and adhesiveness exhibited by the cured product and the ease of handling of (a2). ,000 or more is more preferable, 10,000 or more is more preferable, and 20,000 or more is particularly preferable because a cured product having a large elongation at break can be obtained. Also, it is preferably 100,000 or less, more preferably 70,000 or less, even more preferably 50,000 or less, even more preferably 40,000 or less, and particularly preferably 30,000 or less.
- the weight average molecular weight of the polyfunctional macromonomer (a2) is not particularly limited, but is preferably 500 or more from the viewpoint of achieving both the mechanical properties and adhesive properties exhibited by the cured product and the ease of handling of (a2). , 500 or more is preferable, 12,000 or more is more preferable, and 24,000 or more is particularly preferable. Also, it is preferably 130,000 or less, more preferably 85,000 or less, even more preferably 60,000 or less, even more preferably 50,000 or less, and most preferably 40,000 or less.
- the molecular weight distribution (weight average molecular weight (Mw)/number average molecular weight (Mn)) of the polyfunctional macromonomer (a2) is not particularly limited, but is preferably narrow, specifically less than 2.0. 6 or less is more preferable, 1.5 or less is more preferable, 1.4 or less is still more preferable, and 1.3 or less is particularly preferable.
- the number average molecular weight (Mn) and weight average molecular weight (Mw) of the polyfunctional macromonomer (a2) are values measured by GPC (converted to polystyrene), and detailed measurement methods are described in Examples.
- the (meth)acrylic acid ester copolymer (A) is a (meth)acrylic acid ester polymer molecular chain composed of a polymer such as (meth)acrylic acid ester (a1), and a polyfunctional macro It has a polyoxyalkylene polymer molecular chain derived from the monomer (a2).
- the (meth)acrylic acid ester copolymer (A) is a polyoxyalkylene-based It may have a structure in which more than one molecular chain of the (meth)acrylic acid ester-based polymer is bonded to one molecular chain of the polymer.
- the molecular chain of the polyoxyalkylene polymer may be introduced into either the terminal or the side chain (non-terminal portion) of the molecular chain of the (meth)acrylic acid ester polymer. It is preferably introduced into a side chain.
- the polyfunctional macromonomer (a2) has (meth)acryloyl groups at both ends of the molecular chain of the polyoxyalkylene polymer, at both ends of the molecular chain of the polyoxyalkylene polymer, ( An H-type structure in which the molecular chains of the meth)acrylic acid ester-based polymer are bonded can be formed.
- the molecular chain of the polyoxyalkylene-based polymer corresponds to the horizontal bar of H
- the molecular chain of the (meth)acrylic acid ester-based polymer corresponds to the two vertical bars included in H.
- the H-shaped structure will be described later.
- the content of the polyfunctional macromonomer (a2) is preferably 1% by weight or more and 70% by weight or less with respect to the total amount of the monomer components constituting the (meth)acrylate copolymer (A). , more preferably 5 wt % or more and 60 wt % or less, and even more preferably 10 wt % or more and 50 wt % or less.
- the content of the polyfunctional macromonomer (a2) is preferably less than 50% by weight, more preferably less than 40% by weight.
- the content of the polyfunctional macromonomer (a2) is preferably 35% by weight or more, more preferably 40% by weight or more.
- the content of the polyfunctional macromonomer (a2) is 0.08 mol% or more and 6.0 mol% or less in the monomer components constituting the (meth)acrylate copolymer (A). It preferably accounts for 0.1 mol % or more and 5.0 mol % or less, and more preferably 0.15 mol % or more and 2.3 mol % or less. Within the above range, the effect of using the polyfunctional macromonomer (a2) can be achieved while suppressing gelation during the synthesis of the (meth)acrylate copolymer (A).
- the average number of polyfunctional macromonomers (a2) per molecule of the (meth)acrylic ester copolymer (A) is obtained by curing the (meth)acrylic ester copolymer (A). From the viewpoint of product strength, it is preferably 0.02 or more and 2.0 or less.
- the lower limit is more preferably 0.03 or more, more preferably 0.04 or more, still more preferably 0.05 or more, particularly preferably 0.07 or more, and most preferably 0.08 or more.
- the upper limit is more preferably 1.5 or less, even more preferably 1.0 or less.
- the average number can be calculated by the following formula.
- a polyfunctional macromonomer (a2) is used by including a chain transfer agent (a3) having a mercapto group in the monomer component constituting the (meth)acrylate copolymer (A). Nevertheless, the molecular weight distribution of the (meth)acrylic acid ester copolymer (A) is relatively narrowed, and gelation is suppressed when synthesizing the (meth)acrylic acid ester copolymer (A). can do. In addition, it becomes possible to preferentially synthesize a polymer molecule in which one molecule of the polyfunctional macromonomer (a2) is introduced into one molecule of the (meth)acrylate copolymer (A).
- the chain transfer agent (a3) having a mercapto group may not have a reactive silicon group, but preferably has a reactive silicon group.
- a reactive silicon group can be introduced to the terminal of the molecular chain of the (meth)acrylic acid ester polymer.
- chain transfer agent (a3) having a mercapto group is not particularly limited, examples thereof include 3-mercaptopropyldimethoxymethylsilane, 3-mercaptopropyltrimethoxysilane, (mercaptomethyl)dimethoxymethylsilane, (mercaptomethyl)trimethoxysilane. , n-dodecylmercaptan, tert-dodecylmercaptan, laurylmercaptan and the like.
- the content of the chain transfer agent (a3) having a mercapto group is 0.5% by weight or more and 12% by weight or less with respect to the total amount of the monomer components constituting the (meth)acrylate copolymer (A). It is preferably 1% by weight or more and 10% by weight or less, and more preferably 2% by weight or more and 9% by weight or less. If the content of the chain transfer agent (a3) exceeds 10% by weight, the low molecular weight (meth)acrylate copolymer component (A) may bleed to the surface after curing.
- the content of the chain transfer agent (a3) having a mercapto group accounts for 0.1 mol% or more and 20 mol% or less of the monomer components constituting the (meth)acrylate copolymer (A). preferably 0.4 mol% or more and 15 mol% or less, more preferably 0.5 mol% or more and 10 mol% or less, and 0.6 mol% or more and 8 mol% or less is particularly preferred. Within the above range, the effect of using the chain transfer agent (a3) having a mercapto group can be achieved.
- the content of the polyfunctional macromonomer (a2) and the content of the chain transfer agent (a3) having a mercapto group determine the strength of the cured product obtained by curing the (meth)acrylate copolymer (A).
- the molar ratio of polyoxyalkylene polymer (a2)/chain transfer agent (a3) having a mercapto group is preferably adjusted to satisfy 0.04 or more.
- the molar ratio is more preferably 0.05 or more, still more preferably 0.06 or more, still more preferably 0.08 or more, even more preferably 0.1 or more, particularly preferably 0.12 or more, and 0.15 or more. is most preferred.
- the upper limit of the molar ratio is not particularly limited, it is preferably 1 or less, more preferably 0.5 or less.
- the (meth)acrylic acid ester copolymer (A) may have a substituent derived from the chain transfer agent (a3) having a mercapto group (structure represented by —SR 3 described later). Therefore, it may contain sulfur atoms.
- the sulfur atom concentration in the (meth)acrylate copolymer (A) is preferably 700 ppm or more and 20,000 ppm or less, more preferably 1,000 ppm or more and 15,000 ppm or less.
- the method for measuring the sulfur atom concentration is not particularly limited. It can be measured by known elemental analysis methods such as organic elemental analysis and fluorescent X-ray analysis. Further, the sulfur atom concentration is calculated from the total amount of the monomer components used in the production of the (meth)acrylate copolymer (A) and the amount (a3) of the chain transfer agent having a mercapto group. It may be a theoretical value.
- the monomer (a4) having a reactive silicon group and a polymerizable unsaturated group is an arbitrary monomer and may not be used, but is preferably used. By using the monomer (a4), a reactive silicon group can be introduced into the side chain (non-terminal portion) of the molecular chain of the (meth)acrylate polymer.
- Examples of the monomer (a4) having a reactive silicon group and a polymerizable unsaturated group include 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, 3-( Compounds having a (meth)acryloxy group and a reactive silicon group, such as meth)acryloxypropyldimethoxymethylsilane, (meth)acryloxymethyltrimethoxysilane, and (meth)acryloxymethyldimethoxymethylsilane; vinyltrimethoxysilane, vinyl Examples include compounds having a vinyl group and a reactive silicon group such as triethoxysilane. These compounds may use only 1 type and may use 2 or more types together.
- the content of the monomer (a4) is 0.1 weight with respect to the total amount of the monomer components constituting the (meth)acrylic acid ester copolymer (A) % or more and 50 wt % or less, more preferably 0.3 wt % or more and 30 wt % or less, and even more preferably 0.5 wt % or more and 20 wt % or less.
- the content of the monomer (a4) is preferably 10% by weight or less, and 5% by weight or less. More preferably, 3% by weight or less is even more preferable.
- the monomer component constituting the (meth)acrylic acid ester copolymer (A) contains another monomer (a5) that does not correspond to any of (a1) to (a4) detailed above. It may contain, or may not contain.
- Other monomers (a5) include (meth)acrylic esters (a1) and monomers (a4) having a reactive silicon group and a polymerizable unsaturated group (meth)acrylic monomers and monomers other than the (meth)acrylic monomer.
- (meth)acrylic acid styrene-based monomers such as styrene, vinyltoluene, ⁇ -methylstyrene, chlorostyrene, and styrenesulfonic acid; fluorine-containing compounds such as perfluoroethylene, perfluoropropylene, and vinylidene fluoride Vinyl monomers; maleic acid and its derivatives such as maleic acid, maleic anhydride, maleic acid monoalkyl esters and maleic acid dialkyl esters; fumaric acid and its derivatives such as fumaric acid, fumaric acid monoalkyl esters and fumaric acid dialkyl esters; Maleimide-based monomers such as maleimide, methylmaleimide, ethylmaleimide, propylmaleimide, butylmaleimide, hexylmaleimide, octylmaleimide, dodecylmaleimide, stearylmaleimide, phenylmaleimide
- the number average molecular weight of the (meth)acrylic acid ester copolymer (A) is not particularly limited, but is preferably 500 or more and 50,000 or less, preferably 500 or more and 30,000 or less, in terms of polystyrene equivalent molecular weight by GPC measurement. More preferably, 1,000 or more and 10,000 or less are particularly preferable. Among them, the number average molecular weight is preferably 7,000 or less, more preferably 5,000 or less, and more preferably 4,000 or less, because a low-viscosity (meth)acrylate copolymer (A) can be obtained. preferable.
- the (meth)acrylic acid ester copolymer (A) when mixed with the polyoxyalkylene polymer (B), has a number average molecular weight of 3,500 because it exhibits good adhesiveness with low viscosity. The following are preferable.
- the weight average molecular weight of the (meth)acrylic acid ester copolymer (A) is not particularly limited, but the polystyrene equivalent molecular weight by GPC measurement is preferably 500 or more and 80,000 or less, and 3,000 or more and 70,000. The following are more preferable, and 5,000 or more and 65,000 or less are particularly preferable. Among them, 8,000 or more is preferable, and 13,000 or more is more preferable, because good mechanical properties are exhibited.
- the weight average molecular weight of the (meth)acrylic acid ester copolymer (A) is It is preferably 30,000 or less, more preferably 25,000 or less, even more preferably 20,000 or less.
- the value calculated by the following formula is 0.6 or more. is preferred.
- the fact that the value calculated by the above formula is 0.6 or more means that the average number of introduction of the polyoxyalkylene polymer (a2) in one molecule of the (meth)acrylic acid ester copolymer (A) is large.
- the strength of the cured product obtained by curing the (meth)acrylic acid ester copolymer (A) can be further improved.
- the value calculated by the above formula is more preferably 0.8 or more, more preferably 1.0 or more, even more preferably 1.1 or more, and 1.2 or more. It is particularly preferred, and 1.3 or more is most preferred.
- the upper limit is not particularly limited, it is preferably 10 or less, more preferably 5 or less.
- the molecular weight distribution of the (meth)acrylic acid ester copolymer (A) is not particularly limited, but from the viewpoint of making the (meth)acrylic acid ester copolymer (A) low in viscosity, it is 3.0 to 11.0. The following is preferable, 3.2 to 10.0 is more preferable, and 3.4 to 8.0 is even more preferable.
- the molecular weight distribution of the (meth)acrylate copolymer (A) can be determined from the number average molecular weight and weight average molecular weight obtained by GPC measurement.
- the (meth)acrylate copolymer (A) may contain a triblock copolymer.
- the triblock copolymer comprises a structure in which two first molecular chains are linked via one second molecular chain.
- the first molecular chain is composed of a (meth)acrylic ester-based polymer molecular chain
- the second molecular chain is composed of a polyoxyalkylene-based polymer molecular chain.
- the first molecular chain is a molecular chain formed by copolymerization of (a1), (meth)acryloyl groups in (a2), (a3), optional (a4), and optional other monomers. .
- a reactive silicon group is attached to this first molecular chain.
- the chain transfer agent (a3) having a mercapto group has a reactive silicon group
- a reactive silicon group is bonded to the end of the first molecular chain, and a monomer having a reactive silicon group and a polymerizable unsaturated group
- a4 is used, a reactive silicon group is attached to the non-terminal portion of the first molecular chain.
- the second molecular chain corresponds to the main chain skeleton of the polyoxyalkylene polymer in the polyfunctional macromonomer (a2).
- the bonding method of two first molecular chains and one second molecular chain is different from that of ordinary ABA-type triblock copolymers, and both ends of the second molecular chain are respectively non-terminal sites of the first molecular chain.
- the triblock copolymer comprises an H-type structure, where two vertical bars in H correspond to two first molecular chains and one horizontal bar in H corresponds to one second molecular chain. It corresponds to a molecular chain.
- the (meth)acrylic acid ester-based copolymer (A) is not limited to a triblock copolymer with an H-type structure, and in addition to a triblock copolymer with an H-type structure, It may contain a block copolymer having Block copolymers having such other structures include, for example, block copolymers having a structure in which three first molecular chains are bonded via two second molecular chains.
- the first molecular chain and the second molecular chain have an ester bond derived from the (meth)acryloyl group in the polyfunctional macromonomer (a2) (that is, an ester bond corresponding to the ester bond in the formula (2)). are connected through
- a hard polymer refers to a polymer with a high glass transition temperature.
- a soft polymer refers to a polymer with a low glass transition temperature.
- the monomer components constituting the first molecular chain include methacrylate, isobornyl acrylate, dicyclopentenyl acrylate, and , and dicyclopentanyl acrylate.
- the ratio of the monomers to the total amount of monomer components constituting the first molecular chain is preferably 60% by weight or more, more preferably 70% by weight or more.
- the first molecular chain is a molecular chain formed by reacting the chain transfer agent (a3) having a mercapto group, at either end of the first molecular chain, as a substituent derived from (a3) , —SR 3 .
- S represents a sulfur atom
- R3 represents a hydrocarbon group which may have a reactive silicon group.
- the hydrocarbon group includes an alkyl group having 1 to 20 carbon atoms, an aryl group, an aralkyl group, and the like.
- the reactive silicon group is a reactive silicon group represented by formula (1) described above. Specific examples of R 3 include reactive silicon group-containing methyl group, reactive silicon group-containing propyl group, n-dodecyl group, tert-dodecyl group, lauryl group and the like.
- the molar ratio of the polyoxyalkylene polymer to the —SR 3 is preferably 0.04 or more.
- the weight average molecular weight of the (meth)acrylic acid ester copolymer (A) increases, and the strength of the resulting cured product can be improved.
- the molar ratio is more preferably 0.05 or more, still more preferably 0.08 or more, still more preferably 0.1 or more, particularly preferably 0.12 or more, and most preferably 0.15 or more.
- the upper limit of the molar ratio is not particularly limited, it is preferably 1 or less, more preferably 0.5 or less.
- the (meth)acrylate copolymer (A) can be produced by polymerizing the above monomer components.
- the polymerization method is not particularly limited, but may be general free radical polymerization. According to the present embodiment, although it is a free radical polymerization, the polymerization can be controlled, and the (meth)acrylic acid ester copolymer (A), which is a block copolymer, can be produced. , its molecular weight distribution can be relatively narrow.
- Polymerization initiators that can be used in the free radical polymerization include, for example, 2,2′-azobis(2-methylbutyronitrile), dimethyl 2,2′-azobis(2-methylpropionate), 2,2 '-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis [N- (2-propenyl) -2- methyl propionamide], 1,1'-azobis (cyclohexane-1-carbonitrile) and other azo compounds; benzoyl peroxide, isobutyryl peroxide, isononanoyl peroxide, decanoyl peroxide, lauroyl peroxide, para diacyl peroxides such as chlorobenzoyl peroxide and di(3,5,5-trimethylhexanoyl) peroxide; diisopropyl purge carbonate, di-sec-butyl purge carbonate, di-2
- solvents that can be used in the free radical polymerization include aromatic solvents such as toluene, xylene, styrene, ethylbenzene, paradichlorobenzene, di-2-ethylhexyl phthalate, and di-n-butyl phthalate; hexane, Aliphatic hydrocarbon solvents such as heptane, octane, cyclohexane, methylcyclohexane; carboxylic acid ester compounds such as butyl acetate, n-propyl acetate, and isopropyl acetate; ketone compounds such as methyl isobutyl ketone and methyl ethyl ketone; dimethyl carbonate, diethyl carbonate, etc.
- aromatic solvents such as toluene, xylene, styrene, ethylbenzene, paradichlorobenzene, di-2-ethy
- alcohol compounds such as n-propanol, 2-propanol, n-butanol, 2-butanol, isobutanol, tert-butanol, and amyl alcohol.
- alcohol compounds are preferable because they have a narrow molecular weight distribution.
- Aromatic solvents are preferred because of their high dissolving power.
- Aliphatic hydrocarbon solvents are preferred because of their low odor.
- the molecular weight distribution of the (meth)acrylate copolymer (A) is affected by the amount of the chain transfer agent (a3) added and the solvent. When the amount of chain transfer agent (a3) added is 3% by weight or less, it is greatly affected by the type of solvent. When it is desired to obtain a (meth)acrylate copolymer (A) with a narrow molecular weight distribution, isobutanol is preferably used as the solvent.
- the (meth)acrylic acid ester copolymer (A) uses a monomer (a4) having a reactive silicon group and a polymerizable unsaturated group, or reacts in addition to a mercapto group
- a chain transfer agent (a3) which additionally has reactive silicon groups, it will have reactive silicon groups. Both methods may be used in combination.
- a monomer (a4) having a reactive silicon group and a polymerizable unsaturated group a reactive silicon group is randomly introduced into the side chain of the molecular chain of the (meth)acrylic acid ester polymer. can be done.
- a chain transfer agent (a3) further having a reactive silicon group in addition to a mercapto group it is possible to introduce a reactive silicon group to the end of the molecular chain of the (meth)acrylate polymer. can.
- the following methods can be used in combination.
- a method of reacting a compound having a silicon group is used.
- a reaction method and the like can be exemplified.
- (ii) A method of modifying terminal functional groups of a (meth)acrylic acid ester-based copolymer synthesized by a living radical polymerization method to introduce a reactive silicon group.
- a (meth)acrylic acid ester-based copolymer obtained by a living radical polymerization method is easy to introduce a functional group to the polymer terminal, and by modifying this, a reactive silicon group can be introduced to the polymer terminal.
- Examples of the compound having a functional group that reacts with group V and a reactive silicon group used in method (i) include 3-isocyanatopropyldimethoxymethylsilane, 3-isocyanatopropyltrimethoxysilane, and 3-isocyanatopropyltriethoxysilane.
- any modification reaction can be used.
- the polyoxyalkylene polymer (B) has a reactive silicon group represented by the formula (1).
- the reactive silicon group possessed by the polyoxyalkylene polymer (B) may be the same as the reactive silicon group possessed by the (meth)acrylic acid ester copolymer (A), or may be different. good.
- Specific examples of the reactive silicon group possessed by the polyoxyalkylene polymer (B) include a trimethoxysilyl group, a triethoxysilyl group, a tris(2-propenyloxy)silyl group, a triacetoxysilyl group, and dimethoxymethyl silyl group, diethoxymethylsilyl group, dimethoxyethylsilyl group, (chloromethyl)dimethoxysilyl group, (chloromethyl)diethoxysilyl group, (methoxymethyl)dimethoxysilyl group, (methoxymethyl)diethoxysilyl group, (N ,N-diethylaminomethyl)dimethoxysilyl group, (N,N-diethylaminomethyl)diethoxysilyl group, and the like, but are not limited thereto.
- methyldimethoxysilyl, trimethoxysilyl, triethoxysilyl, (chloromethyl)dimethoxysilyl, (methoxymethyl)dimethoxysilyl, (methoxymethyl)diethoxysilyl, (N,N- A diethylaminomethyl)dimethoxysilyl group is preferable because it exhibits high activity
- a methyldimethoxysilyl group is preferable because a cured product with high elongation is obtained
- a trimethoxysilyl group and a triethoxysilyl group are preferable because a cured product with high elongation can be obtained.
- a silyl group is more preferred, and a trimethoxysilyl group is even more preferred.
- the polyoxyalkylene polymer (B) may have an average of 1 or less reactive silicon groups at one terminal site, and an average of more than 1 at one terminal site. It may have many reactive silicon groups. Having more than one reactive silicon group on average at one terminal site means that the polyoxyalkylene polymer (B) has two or more at one terminal site as represented by the following formula (3) is meant to include polyoxyalkylenes having reactive silicon groups of
- the polyoxyalkylene-based polymer (B) may contain only polyoxyalkylene having two or more reactive silicon groups at one terminal site, or may have two or more reactive silicon groups at one terminal site. It may contain both a polyoxyalkylene having a reactive silicon group and a polyoxyalkylene having one reactive silicon group at one terminal site.
- the plurality of terminal sites possessed by one molecule of polyoxyalkylene may include both a terminal site having two or more reactive silicon groups and a terminal site having one reactive silicon group.
- the polyoxyalkylene polymer (B) as a whole has an average of more than one reactive silicon group at one terminal site, but has a terminal site that does not have a reactive silicon group. It may contain oxyalkylene.
- R 4 and R 6 each independently represent a divalent C 1-6 bonding group, and the atoms bonded to the respective carbon atoms adjacent to R 4 and R 6 are It is either carbon, oxygen or nitrogen.
- R 5 and R 7 each independently represent hydrogen or a hydrocarbon group having 1 to 10 carbon atoms.
- n is an integer of 1-10.
- R 1 , X, and c are as described above for formula (1) above.
- R 4 and R 6 may be a divalent organic group having 1 to 6 carbon atoms, or may be a hydrocarbon group which may contain an oxygen atom.
- the number of carbon atoms in the hydrocarbon group is preferably 1-4, more preferably 1-3, even more preferably 1-2.
- Specific examples of R 4 include -CH 2 OCH 2 -, -CH 2 O- and -CH 2 -, but -CH 2 OCH 2 - is preferred.
- R 6 include -CH 2 - and -CH 2 CH 2 -, preferably -CH 2 -.
- the number of carbon atoms in the hydrocarbon groups represented by R 5 and R 7 is preferably 1 to 5, more preferably 1 to 3, even more preferably 1 to 2.
- Specific examples of R 5 and R 7 include, for example, a hydrogen atom, a methyl group and an ethyl group, preferably a hydrogen atom and a methyl group, more preferably a hydrogen atom.
- the terminal portion represented by the above formula (3) is such that R 4 is —CH 2 OCH 2 —, R 6 is —CH 2 —, and R 5 and R 7 are each hydrogen atoms.
- n is preferably an integer of 1 to 5, more preferably an integer of 1 to 3, and even more preferably 1 or 2.
- n is not limited to one value, and may be a mixture of multiple values.
- the number of reactive silicon groups possessed by the polyoxyalkylene polymer (B) is preferably more than 1.0 on average at one terminal site, more preferably 1.1 or more. , is more preferably 1.5 or more, and even more preferably 2.0 or more. Also, the number is preferably 5 or less, more preferably 3 or less.
- the number of terminal sites having more than one reactive silicon group contained in one molecule of the polyoxyalkylene polymer (B) is preferably 0.5 or more on average, and 1.0 It is more preferably 1 or more, still more preferably 1.1 or more, and even more preferably 1.5 or more. Also, the number is preferably 4 or less, more preferably 3 or less.
- the polyoxyalkylene polymer (B) may have a reactive silicon group in addition to the terminal portion, but since it becomes easy to obtain a rubber-like cured product having a high elongation and a low elastic modulus, It is preferred to have only reactive silicon groups.
- the average number of reactive silicon groups per molecule of the polyoxyalkylene polymer (B) is preferably more than 1.0, more preferably 1.2 or more, even more preferably 1.3 or more, More preferably 1.5 or more, particularly preferably 1.7 or more. Also, the number is preferably 6.0 or less, more preferably 5.5 or less, and most preferably 5.0 or less. When the average number is more than 1.0 and 6.0 or less, a cured product with high strength and high elongation can be obtained.
- the main chain skeleton of the polyoxyalkylene polymer (B) is not particularly limited, and examples include polyoxyethylene, polyoxypropylene, polyoxybutylene, polyoxytetramethylene, polyoxyethylene-polyoxypropylene copolymer, Examples include polyoxypropylene-polyoxybutylene copolymers. Among them, polyoxypropylene is preferred.
- the polyoxyalkylene polymer (B) preferably has only a polyoxyalkylene polymer skeleton as a polymer skeleton and does not have a (meth)acrylate polymer skeleton.
- the number average molecular weight of the polyoxyalkylene polymer (B) is preferably 3,000 or more, preferably 10,000 or more, preferably 15,000 in terms of polystyrene equivalent molecular weight in GPC, from the viewpoint that the cured product exhibits good mechanical properties. 20,000 or more is more preferable, and 25,000 or more is particularly preferable.
- the upper limit is preferably 100,000 or less, more preferably 50,000 or less, still more preferably 45,000 or less, and particularly preferably 40,000 or less.
- the organic polymer precursor before the introduction of the reactive silicon group was subjected to the hydroxyl value measurement method of JIS K 1557 and the iodine value specified in JIS K 0070.
- the terminal group concentration was measured by titration analysis based on the principle of the measurement method, and indicate the terminal group equivalent molecular weight obtained by considering the structure of the organic polymer (degree of branching determined by the polymerization initiator used).
- the terminal group-equivalent molecular weight of the polyoxyalkylene polymer (B) is obtained by preparing a calibration curve of the number average molecular weight obtained by general GPC measurement of the organic polymer precursor and the above-mentioned terminal group-equivalent molecular weight. It is also possible to convert the number-average molecular weight of the polymer (B) obtained by GPC into a terminal group-equivalent molecular weight.
- the molecular weight distribution (Mw/Mn) of the polyoxyalkylene polymer (B) is not particularly limited, but is preferably narrow, preferably less than 2.0, more preferably 1.6 or less, and even more preferably 1.5 or less. , 1.4 or less are particularly preferred. Moreover, from the viewpoint of improving various mechanical properties such as improving the durability and elongation of the cured product, it is preferably 1.2 or less.
- the molecular weight distribution of the polyoxyalkylene polymer (B) can be determined from the number average molecular weight and weight average molecular weight obtained by GPC measurement.
- the main chain structure of the polyoxyalkylene polymer (B) may be linear or branched. Preferably.
- the method for synthesizing the polyoxyalkylene polymer (B) can be according to a conventional method, but the polyoxyalkylene polymer (B) having an average of one or less reactive silicon groups at one terminal site is After introducing one carbon-carbon unsaturated bond per one end to the hydroxyl group-terminated polymer obtained by polymerization, it can be obtained by reacting a reactive silicon group-containing compound that reacts with the carbon-carbon unsaturated bond. can.
- a halogenated hydrocarbon compound having a carbon-carbon unsaturated bond which will be described later, can be used.
- halogenated hydrocarbon compounds include halogenated hydrocarbon compounds having a carbon-carbon double bond such as allyl chloride described later, and halogenated hydrocarbons having a carbon-carbon triple bond such as propargyl chloride. Compounds can also be used.
- the polyoxyalkylene polymer (B) having an average of more than one reactive silicon group at one terminal site has two hydroxyl group-terminated polymers per terminal obtained by polymerization. After introducing the above carbon-carbon unsaturated bonds, it is preferable to react with a reactive silicon group-containing compound that reacts with the carbon-carbon unsaturated bonds. This synthesis method will be described below.
- polymerization In forming the main chain skeleton of the polyoxyalkylene polymer (B), there is a method of polymerizing an epoxy compound with an initiator having a hydroxyl group using a double metal cyanide complex catalyst such as a zinc hexacyanocobaltate glyme complex. preferable.
- initiators having a hydroxyl group examples include ethylene glycol, propylene glycol, glycerin, pentaerythritol, low-molecular-weight polyoxypropylene glycol, polyoxypropylene triol, allyl alcohol, polypropylene monoallyl ether, polypropylene monoalkyl ether, and the like. Those having the above are mentioned.
- Epoxy compounds include alkylene oxides such as ethylene oxide and propylene oxide, and glycidyl ethers such as methyl glycidyl ether and allyl glycidyl ether. Among these, propylene oxide is preferred.
- sodium hydroxide, sodium methoxide, sodium ethoxide, potassium hydroxide, potassium methoxide and potassium ethoxide are preferred, and sodium methoxide and potassium methoxide are more preferred.
- Sodium methoxide is particularly preferred because of its availability.
- the temperature at which the alkali metal salt is allowed to act is preferably 50°C or higher and 150°C or lower, more preferably 110°C or higher and 140°C or lower.
- the time for which the alkali metal salt is allowed to act is preferably 10 minutes or more and 5 hours or less, more preferably 30 minutes or more and 3 hours or less.
- a compound represented by can be preferably used.
- R 4 and R 5 in formula (3′) are the same as above.
- Specific examples of the epoxy compound having a carbon-carbon unsaturated bond include allyl glycidyl ether, methallyl glycidyl ether, glycidyl acrylate, glycidyl methacrylate, butadiene monoxide, and 1,4-cyclopentadiene monoepoxide from the viewpoint of reaction activity. Allyl glycidyl ether is particularly preferred.
- the amount of the epoxy compound having a carbon-carbon unsaturated bond to be added can be any amount in consideration of the introduction amount and reactivity of the carbon-carbon unsaturated bond to the polymer.
- the molar ratio of the hydroxyl group-terminated polymer to the hydroxyl group is preferably 0.2 or more, more preferably 0.5 or more. Moreover, it is preferably 5.0 or less, more preferably 2.0 or less.
- the reaction temperature for the ring-opening addition reaction of an epoxy compound having a carbon-carbon unsaturated bond to a polymer containing a hydroxyl group is preferably 60° C. or higher and 150° C. or lower, and 110° C. or higher and 140° C. The following are more preferred.
- halogenated hydrocarbon compounds having a carbon-carbon double bond examples include vinyl chloride, allyl chloride, methallyl chloride, vinyl bromide, allyl bromide, methallyl bromide, vinyl iodide, allyl iodide, and methallyl iodide. mentioned. Allyl chloride and methallyl chloride are more preferable because of ease of handling.
- Halogenated hydrocarbon compounds having a carbon-carbon triple bond include propargyl chloride, propargyl bromide, and propargyl iodide.
- the addition amount of the halogenated hydrocarbon compound having a carbon-carbon unsaturated bond is not particularly limited, but the molar ratio to the hydroxyl group of the hydroxyl-terminated polymer is preferably 0.7 or more, more preferably 1.0 or more. . Moreover, 5.0 or less is preferable and 2.0 or less is more preferable.
- the temperature at which the halogenated hydrocarbon compound having a carbon-carbon unsaturated bond is reacted is preferably 50°C or higher and 150°C or lower, more preferably 110°C or higher and 140°C or lower.
- the reaction time is preferably 10 minutes or more and 5 hours or less, more preferably 30 minutes or more and 3 hours or less.
- a method for introducing a reactive silicon group is not particularly limited, and a known method can be used.
- the introduction method is exemplified below.
- (iii) A method of adding a hydrosilane compound to a polymer having a carbon-carbon unsaturated bond by a hydrosilylation reaction.
- (iv) a polymer having a carbon-carbon unsaturated bond and a compound having both a group capable of reacting with the carbon-carbon unsaturated bond to form a bond and a reactive silicon group (also called a silane coupling agent); How to react.
- a group capable of forming a bond by reacting with a carbon-carbon unsaturated bond includes, but is not limited to, a mercapto group.
- a method of reacting a reactive group-containing polymer with a silane coupling agent includes hydroxyl groups and isocyanate groups, hydroxyl groups and epoxy groups, amino groups and isocyanate groups, amino groups and thioisocyanate groups, amino groups and epoxy groups, amino group and ⁇ , ⁇ -unsaturated carbonyl group (reaction by Michael addition), carboxy group and epoxy group, unsaturated bond and mercapto group, etc., but not limited to these.
- the method (iii) is preferable because the reaction is simple, the amount of reactive silicon groups to be introduced can be adjusted, and the physical properties of the obtained polyoxyalkylene polymer (B) are stable.
- Methods (iv) and (v) are preferable because they have many reaction options and can easily increase the rate of introduction of reactive silicon groups.
- Hydrosilane compounds that can be used in method (iii) are not particularly limited, but examples include trimethoxysilane, triethoxysilane, tris(2-propenyloxy)silane, triacetoxysilane, dimethoxymethylsilane, diethoxymethylsilane, Dimethoxyethylsilane, (chloromethyl)dimethoxysilane, (chloromethyl)diethoxysilane, (methoxymethyl)dimethoxysilane, (methoxymethyl)diethoxysilane, (N,N-diethylaminomethyl)dimethoxysilane, (N,N- diethylaminomethyl)diethoxysilane and the like.
- the amount of the hydrosilane compound used is such that the molar ratio to the carbon-carbon unsaturated bond in the precursor polymer (number of moles of hydrosilane/number of moles of carbon-carbon unsaturated bond) is 0.05 to 10. It is preferable from the viewpoint of performance, and 0.3 to 2 is more preferable from the viewpoint of economy.
- hydrosilylation reactions are accelerated by various catalysts.
- known catalysts such as various complexes of cobalt, nickel, iridium, platinum, palladium, rhodium and ruthenium may be used.
- Silane coupling agents that can be used in the method (iv) or (v) include, for example, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyldimethoxymethylsilane, 3-mercaptopropyltri Mercaptosilanes such as ethoxysilane, mercaptomethyltriethoxysilane, and mercaptomethyldimethoxymethylsilane; 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyldimethoxymethylsilane, 3-isocyanatopropyltriethoxysilane, and isocyanate that react with hydroxyl groups Isocyanatosilanes such as methyltrimethoxysilane, isocyanatomethyltriethoxysilane, and isocyanatomethyldimethoxymethylsilane; 3-glycidoxypropyltrimethoxysilane and 3-glycidoxypropyldimethoxy which
- a cured product obtained from a curable composition containing a polyoxyalkylene polymer (B) containing an ester bond or an amide segment may have high hardness and strength due to the action of hydrogen bonds and the like.
- the polyoxyalkylene polymer (B) containing amide segments and the like may be cleaved by heat or the like.
- a curable composition containing a polyoxyalkylene polymer (B) containing an amide segment or the like tends to have a high viscosity.
- polyoxyalkylene polymer (B) a polyoxyalkylene containing an amide segment or the like may be used, or a polyoxyalkylene containing no amide segment or the like may be used. You may
- Examples of the amide segment represented by the formula (4) include the reaction between an isocyanate group and a hydroxyl group, the reaction between an amino group and a carbonate, the reaction between an isocyanate group and an amino group, the reaction between an isocyanate group and a mercapto group, and the like. can be mentioned.
- those formed by the reaction of the amide segment containing an active hydrogen atom with an isocyanate group are also included in the amide segment represented by the formula (4).
- polyoxyalkylene polymer (B) containing an amide segment for example, polyoxyalkylene having an active hydrogen-containing group at the terminal is reacted with an excess polyisocyanate compound to form an isocyanate group at the terminal.
- a method of reacting the Z group of the silicon compound represented by with all or part of the isocyanate groups of the synthesized polymer can be mentioned.
- R 1 , X and c are the same as above.
- R 9 represents a divalent organic group, preferably a divalent hydrocarbon group having 1 to 20 carbon atoms.
- Z represents a hydroxyl group, a carboxy group, a mercapto group, a primary amino group or a secondary amino group.
- the silicon compound represented by formula (5) is not particularly limited, but examples include ⁇ -aminopropyldimethoxymethylsilane, ⁇ -aminopropyltrimethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminopropyl Amino group-containing silanes such as trimethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminopropyldimethoxymethylsilane, (N-phenyl)- ⁇ -aminopropyltrimethoxysilane, and N-ethylaminoisobutyltrimethoxysilane hydroxyl group-containing silanes such as ⁇ -hydroxypropyltrimethoxysilane; mercapto group-containing silanes such as ⁇ -mercaptopropyltrimethoxysilane and mercaptomethyltriethoxysilane; In addition, JP-A-6-211879 (US Patent No.
- a polyoxyalkylene having an active hydrogen-containing group at the terminal is added with the following formula (6): O ⁇ C ⁇ N—R 9 —SiR 1 c X 3-c (6)
- a method of reacting a reactive silicon group-containing isocyanate compound represented by can be mentioned.
- R 9 , R 1 , X and c are the same as above.
- the reactive silicon group-containing isocyanate compound represented by the formula (6) is not particularly limited, but examples include ⁇ -trimethoxysilylpropyl isocyanate, ⁇ -triethoxysilylpropyl isocyanate, ⁇ -methyldimethoxysilylpropyl isocyanate, ⁇ -methyldiethoxysilylpropyl isocyanate, ⁇ -(methoxymethyl)dimethoxysilylpropyl isocyanate, trimethoxysilylmethyl isocyanate, triethoxymethylsilylmethyl isocyanate, dimethoxymethylsilylmethyl isocyanate, diethoxymethylsilylmethyl isocyanate, (methoxymethyl) and dimethoxysilylmethyl isocyanate.
- the number (average value) of amide segments per molecule of the polyoxyalkylene polymer (B) is 1 to 10 from the viewpoint of curability and viscosity. is preferred, 1.5 to 5 is more preferred, and 2 to 3 is particularly preferred.
- the polyoxyalkylene polymer (B) preferably does not contain an amide segment.
- a method of blending a (meth)acrylic acid ester copolymer (A) and a polyoxyalkylene polymer (B) is disclosed in JP-A-59-122541, JP-A-63-112642, and JP-A-6. -172631, Japanese Patent Application Laid-Open No. 11-116763, and the like.
- the monomer components constituting the (meth)acrylic acid ester copolymer (A) are copolymerized to obtain a (meth)acrylic acid ester.
- a method for synthesizing the system copolymer (A) can be used.
- the weight ratio of (meth)acrylic acid ester-based copolymer (A): polyoxyalkylene-based polymer (B) may be appropriately set in consideration of the effects of the invention. can be made, but it is preferably 5:95 to 50:50. Within this range, a cured product having high tensile strength and adhesive strength can be obtained.
- the weight ratio of polymer (A):polymer (B) is more preferably 20:80 to 50:50, more preferably 30:70 to 50:50.
- This embodiment relates to a curable composition containing a (meth)acrylate copolymer (A) and a polyoxyalkylene polymer (B).
- the curable composition may contain only the (meth)acrylic acid ester-based copolymer (A) and the polyoxyalkylene-based polymer (B) as the reactive silicon group-containing polymer.
- other reactive silicon group-containing polymers may be contained.
- the curable composition according to the present embodiment promotes the reaction of condensing the reactive silicon groups of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B) to form a polymer. It preferably contains a silanol condensation catalyst for the purpose of chain extension or cross-linking.
- silanol condensation catalysts examples include organic tin compounds, carboxylic acid metal salts, amine compounds, carboxylic acids, and alkoxy metals.
- organotin compounds include dibutyltin dilaurate, dibutyltin dioctanoate, dibutyltin bis(butyl maleate), dibutyltin diacetate, dibutyltin oxide, dibutyltin bis(acetylacetonate), dibutyltin oxide and silicate compounds.
- reaction product with dibutyltin oxide and phthalate ester dioctyltin diacetate, dioctyltin dilaurate, dioctyltin bis(ethyl maleate), dioctyltin bis(octyl maleate), dioctyltin bis(acetylacetonate) phosphate), dioctyltin distearate, dioctyltin oxide, a reaction product of dioctyltin oxide and a silicate compound, and the like.
- carboxylate metal salts include tin carboxylate, bismuth carboxylate, titanium carboxylate, zirconium carboxylate, iron carboxylate, potassium carboxylate, and calcium carboxylate.
- carboxylic acid metal salt the following carboxylic acid and various metals can be combined.
- amine compounds include amines such as octylamine, 2-ethylhexylamine, laurylamine, stearylamine; pyridine, 1,8-diazabicyclo[5,4,0]undecene-7 (DBU), 1, Nitrogen-containing heterocyclic compounds such as 5-diazabicyclo[4,3,0]nonene-5 (DBN); guanidines such as guanidine, phenylguanidine and diphenylguanidine; biguanides such as phenyl biguanide; amino group-containing silane coupling agents; ketimine compounds;
- carboxylic acids include acetic acid, propionic acid, butyric acid, 2-ethylhexanoic acid, lauric acid, stearic acid, oleic acid, linoleic acid, neodecanoic acid, and versatic acid.
- alkoxy metals include titanium compounds such as tetrabutyl titanate, titanium tetrakis (acetylacetonate), diisopropoxytitanium bis (ethylacetonate), aluminum tris (acetylacetonate), diisopropoxy aluminum ethylacetate
- titanium compounds such as tetrabutyl titanate, titanium tetrakis (acetylacetonate), diisopropoxytitanium bis (ethylacetonate), aluminum tris (acetylacetonate), diisopropoxy aluminum ethylacetate
- Aluminum compounds such as acetate, zirconium compounds such as zirconium tetrakis (acetylacetonate), and the like.
- fluorine anion-containing compounds As other silanol condensation catalysts, fluorine anion-containing compounds, photoacid generators, and photobase generators can also be used.
- the silanol condensation catalyst may be used in combination of two or more different catalysts.
- the combined use of the amine compound and carboxylic acid, or the combined use of the amine compound and alkoxy metal has the effect of improving reactivity. may be obtained.
- the amount used is 0.001 to 20 parts per 100 parts by weight in total of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). It is preferably parts by weight, more preferably 0.01 to 15 parts by weight, and particularly preferably 0.01 to 10 parts by weight.
- the curable composition according to the present embodiment includes a (meth) acrylic acid ester copolymer (A), a polyoxyalkylene polymer (B), and an optional silanol condensation catalyst, as an additive, A filler, an adhesive agent, an anti-sagging agent, an antioxidant, a light stabilizer, an ultraviolet absorber, other resins, and the like may be contained. Moreover, the curable composition according to the present embodiment may contain various additives as necessary for the purpose of adjusting various physical properties of the composition or its cured product.
- additives examples include plasticizers, solvents, diluents, photo-curing substances, oxygen-curing substances, surface property modifiers, silicates, curability modifiers, radical inhibitors, metal deactivators, agents, antiozonants, phosphorus peroxide decomposers, lubricants, pigments, antifungal agents, flame retardants, foaming agents, and the like.
- the curable composition according to this embodiment can contain a filler.
- Such fillers include ground calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, fumed silica, precipitated silica, crystalline silica, fused silica, wet silica, anhydrous silica. Acid, hydrous silicic acid, alumina, carbon black, ferric oxide, fine aluminum powder, zinc oxide, activated zinc white, PVC powder, PMMA powder, glass fiber, filament and the like.
- the amount of filler used is preferably 1 to 300 parts by weight, preferably 10 to 250 parts by weight, with respect to a total of 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). Parts by weight are more preferred.
- Organic balloons and inorganic balloons may be added for the purpose of weight reduction (lower specific gravity) of the composition.
- the curable composition according to this embodiment can contain an adhesion imparting agent.
- a silane coupling agent or a reactant of the silane coupling agent can be used as the adhesion imparting agent.
- silane coupling agents include ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropylmethyldimethoxysilane, N- ⁇ -aminoethyl- ⁇ -aminopropyltrimethoxysilane, N- ⁇ -aminoethyl- ⁇ - Amino group-containing silanes such as aminopropylmethyldimethoxysilane, N-phenyl- ⁇ -aminopropyltrimethoxysilane, (2-aminoethyl)aminomethyltrimethoxysilane; ⁇ -isocyanatopropyltrimethoxysilane, ⁇ -isocyanatopropyltrimethoxysilane; isocyanate group-containing silanes such as ethoxysilane, ⁇ -isocyanatopropylmethyldimethoxysilane, ⁇ -isocyanatomethyltrimethoxysilane, ⁇ -isocyan
- Condensates of various silane coupling agents such as condensation products of amino group-containing silanes, condensation products of amino group-containing silanes and other alkoxysilanes; reaction products of amino group-containing silanes and epoxy group-containing silanes; Reaction products of various silane coupling agents, such as reaction products of containing silanes and (meth)acrylic group-containing silanes, can also be used.
- the adhesiveness-imparting agent may be used alone or in combination of two or more.
- the amount of the silane coupling agent used is preferably 0.1 to 20 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylate copolymer (A) and the polyoxyalkylene polymer (B). , more preferably 0.5 to 10 parts by weight.
- plasticizer can be added to the curable composition according to the present embodiment.
- plasticizers include dibutyl phthalate, diisononyl phthalate (DINP), diheptyl phthalate, di(2-ethylhexyl) phthalate, diisodecyl phthalate (DIDP), phthalate compounds such as butylbenzyl phthalate; bis(2-ethylhexyl )-terephthalate compounds such as 1,4-benzenedicarboxylate; non-phthalate compounds such as 1,2-cyclohexanedicarboxylic acid diisononyl ester; dioctyl adipate, dioctyl sebacate, dibutyl sebacate, diisodecyl succinate, Aliphatic polyvalent carboxylic acid ester compounds such as tributyl acetylcitrate; unsaturated fatty acid ester compounds such as butyl ole
- polymer plasticizer can be used.
- polymeric plasticizers include vinyl polymers; polyester plasticizers; polyether polyols such as polyethylene glycol and polypropylene glycol having a number average molecular weight of 500 or more; polyethers such as derivatives converted to polystyrenes; polybutadiene, polybutene, polyisobutylene, butadiene-acrylonitrile, polychloroprene and the like.
- a plasticizer may be used individually and may use 2 or more types together.
- the amount of the plasticizer used is preferably 5 to 150 parts by weight, preferably 10 to 120 parts by weight, based on 100 parts by weight of the total of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). Parts by weight are more preferred, and 20 to 100 parts by weight are even more preferred.
- Solvents and diluents that can be used include, but are not limited to, aliphatic hydrocarbons, aromatic hydrocarbons, alicyclic hydrocarbons, halogenated hydrocarbons, alcohols, esters, ketones, and ethers.
- the boiling point of the solvent is preferably 150° C. or higher, more preferably 200° C. or higher, and particularly preferably 250° C. or higher, because of the problem of air pollution when the composition is used indoors. .
- the above solvents or diluents may be used alone or in combination of two or more.
- the curable composition according to the present embodiment may contain an anti-sagging agent as necessary to prevent sagging and improve workability.
- the anti-sagging agent is not particularly limited, but examples thereof include polyamide waxes; hydrogenated castor oil derivatives; metal soaps such as calcium stearate, aluminum stearate and barium stearate. These anti-sagging agents may be used alone or in combination of two or more.
- the anti-sagging agent is preferably used in an amount of 0.1 to 20 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylate copolymer (A) and the polyoxyalkylene polymer (B).
- the curable composition according to this embodiment can contain an antioxidant (antiaging agent).
- an antioxidant can enhance the weather resistance of the cured product.
- antioxidants include hindered phenols, monophenols, bisphenols, and polyphenols. Specific examples of antioxidants are also described in JP-A-4-283259 and JP-A-9-194731.
- the amount of the antioxidant used is preferably 0.1 to 10 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). 0.2 to 5 parts by weight is more preferred.
- the curable composition according to this embodiment can contain a light stabilizer.
- a light stabilizer can prevent photo-oxidative deterioration of the cured product.
- Examples of light stabilizers include benzotriazole-based, hindered amine-based, and benzoate-based compounds, with hindered amine-based compounds being particularly preferred.
- the amount of the light stabilizer used is preferably 0.1 to 10 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). 0.2 to 5 parts by weight is more preferred.
- the curable composition according to this embodiment can contain an ultraviolet absorber.
- the use of an ultraviolet absorber can enhance the surface weather resistance of the cured product.
- UV absorbers include benzophenone-based, benzotriazole-based, salicylate-based, substituted acrylonitrile-based, and metal chelate-based compounds. Benzotriazoles are particularly preferred. Specific examples include commercial names Tinuvin P, Tinuvin 213, Tinuvin 234, Tinuvin 326, Tinuvin 327, Tinuvin 328, Tinuvin 329, and Tinuvin 571 (manufactured by BASF).
- the amount of the ultraviolet absorber used is preferably 0.1 to 10 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). 0.2 to 5 parts by weight is more preferred.
- a physical property modifier for adjusting the tensile properties of the resulting cured product may be added to the curable composition according to the present embodiment, if necessary.
- the physical property modifier is not particularly limited, for example, alkylalkoxysilanes such as phenoxytrimethylsilane, methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, and n-propyltrimethoxysilane; diphenyldimethoxysilane, phenyltrimethoxysilane.
- arylalkoxysilanes such as; alkylisopropenoxysilanes such as dimethyldiisopropenoxysilane, methyltriisopropenoxysilane, ⁇ -glycidoxypropylmethyldiisopropenoxysilane; trialkylsilylborates such as silyl)borate; silicone varnishes; polysiloxanes;
- the physical property modifiers may be used alone or in combination of two or more.
- a compound that produces a compound having a monovalent silanol group in its molecule by hydrolysis has the effect of lowering the modulus of the cured product without exacerbating the stickiness of the surface of the cured product.
- Compounds that generate trimethylsilanol are particularly preferred.
- examples of compounds that generate a compound having a monovalent silanol group in the molecule by hydrolysis include alcohol derivatives such as hexanol, octanol, phenol, trimethylolpropane, glycerin, pentaerythritol, and sorbitol, which are hydrolyzed to produce silane monovalent groups.
- Mention may be made of silicon compounds that produce ols. Specific examples include phenoxytrimethylsilane and tris((trimethylsiloxy)methyl)propane.
- the amount of the physical property modifier used is preferably 0.1 to 10 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B), 0.5 to 5 parts by weight is more preferred.
- a tackifying resin can be added to the curable composition according to the present embodiment for the purpose of enhancing the adhesiveness or adhesion to a substrate, or for other purposes.
- the tackifying resin there is no particular limitation, and those commonly used can be used.
- terpene-based resins aromatic modified terpene resins, hydrogenated terpene resins, terpene-phenolic resins, phenolic resins, modified phenolic resins, xylene-phenolic resins, cyclopentadiene-phenolic resins, coumarone-indene resins, rosin-based Resins, rosin ester resins, hydrogenated rosin ester resins, xylene resins, low molecular weight polystyrene resins, styrene copolymer resins, styrene block copolymers and hydrogenated products thereof, petroleum resins (e.g., C5 hydrocarbon resins, C9 hydrocarbon resins, C5C9 hydrocarbon copolymer resins, etc.), hydrogenated petroleum resins, DCPD resins, and the like. These may be used alone or in combination of two or more.
- petroleum resins e.g., C5 hydrocarbon resins, C9 hydrocarbon resins, C
- the amount of tackifying resin used is preferably 2 to 100 parts by weight, preferably 5 to 50 parts by weight, based on a total of 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). It is more preferably 5 to 30 parts by weight.
- a compound containing an epoxy group can be used in the curable composition according to the present embodiment.
- the use of a compound having an epoxy group can enhance the restorability of the cured product.
- compounds having an epoxy group include epoxidized unsaturated fats and oils, epoxidized unsaturated fatty acid esters, alicyclic epoxy compounds, epichlorohydrin derivatives, and mixtures thereof.
- the epoxy compound is preferably used in the range of 0.5 to 50 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylate copolymer (A) and the polyoxyalkylene polymer (B). .
- a photocurable substance can be used in the curable composition according to the present embodiment.
- a photocurable substance When a photocurable substance is used, a film of the photocurable substance is formed on the surface of the cured product, and the stickiness of the cured product and the weather resistance of the cured product can be improved.
- Many compounds such as organic monomers, oligomers, resins, or compositions containing them are known as this type of compound. Unsaturated acrylic compounds, polyvinyl cinnamates, azide resins, etc., which are monomers, oligomers, or mixtures thereof can be used.
- the amount of the photocurable substance used is 0.1 to 20 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylate copolymer (A) and the polyoxyalkylene polymer (B). is preferred, and 0.5 to 10 parts by weight is more preferred.
- oxygen-curable substance can be used in the curable composition according to this embodiment.
- oxygen-curable substances include unsaturated compounds that can react with oxygen in the air, and react with oxygen in the air to form a hardened film near the surface of the cured product, which causes the surface to become sticky and dust on the surface of the cured product. and prevent the adhesion of dust.
- Specific examples of oxygen-curable substances include drying oils such as paulownia oil and linseed oil, various alkyd resins obtained by modifying these compounds; acrylic polymers modified with drying oils, and epoxy resins.
- silicone resins 1,2-polybutadiene, 1,4-polybutadiene, C5-C8 diene polymers obtained by polymerizing or copolymerizing diene compounds such as butadiene, chloroprene, isoprene, 1,3-pentadiene, etc.
- diene compounds such as butadiene, chloroprene, isoprene, 1,3-pentadiene, etc.
- liquid polymers These may be used alone or in combination of two or more.
- the amount of the oxygen-curable substance used is in the range of 0.1 to 20 parts by weight with respect to a total of 100 parts by weight of the (meth)acrylate copolymer (A) and the polyoxyalkylene polymer (B). It is preferred to use, more preferably 0.5 to 10 parts by weight. As described in JP-A-3-160053, oxygen-curable substances are preferably used in combination with photo-curable substances.
- Epoxy resin can be used in combination with the curable composition according to the present embodiment.
- a composition containing an epoxy resin is particularly preferred as an adhesive, especially an adhesive for exterior wall tiles.
- epoxy resins include bisphenol A type epoxy resins and novolac type epoxy resins.
- the ratio of the epoxy resin to the (meth)acrylic ester copolymer (A) and the polyoxyalkylene polymer (B) is the weight ratio of the (meth)acrylic ester copolymer (A) to the polyoxyalkylene polymer (B).
- the total of oxyalkylene polymer (B)/epoxy resin is preferably in the range of 100/1 to 1/100.
- a curing agent that cures the epoxy resin can be used in combination with the curable composition according to the present embodiment.
- the epoxy resin curing agent that can be used is not particularly limited, and generally used epoxy resin curing agents can be used.
- the amount used is preferably in the range of 0.1 to 300 parts by weight with respect to 100 parts by weight of the epoxy resin.
- the curable composition according to the present embodiment is preferably prepared as a one-component type in which all the ingredients are preliminarily blended, sealed and stored, and cured by moisture in the air after application.
- the curable composition is of the one-component type, all ingredients are blended in advance. Therefore, ingredients containing water are dehydrated and dried before use, or dehydrated by decompression during compounding and kneading. is preferred.
- the heat drying method is suitable for solid substances such as powder, and the dehydration method under reduced pressure or the dehydration method using synthetic zeolite, activated alumina, silica gel, quicklime, magnesium oxide, etc. is suitable for liquid substances.
- a small amount of an isocyanate compound may be blended to react the isocyanate groups with water to dehydrate.
- An oxazolidine compound such as 3-ethyl-2-methyl-2-(3-methylbutyl)-1,3-oxazolidine may be blended and reacted with water for dehydration.
- the storage stability can be further improved by adding lower alcohols such as methanol and ethanol, and alkoxysilane compounds.
- alkoxysilane compounds include methyltrimethoxysilane, phenyltrimethoxysilane, n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, ⁇ -mercaptopropylmethyldimethoxysilane, ⁇ -mercaptopropylmethyldimethoxysilane. ethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane and the like.
- the amount of the dehydrating agent, especially the alkoxysilane compound used is 0.1 to 20 parts by weight with respect to the total 100 parts by weight of the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B). parts are preferred, and 0.5 to 10 parts by weight are more preferred.
- the method for preparing the curable composition according to this embodiment is not particularly limited.
- the above components are blended and kneaded at room temperature or under heat using a mixer, roll, kneader, etc., or a small amount of an appropriate solvent is used to dissolve and mix the above components. methods can be employed.
- the curable composition according to the present embodiment includes sealing materials for buildings, ships, automobiles, roads, etc., adhesives, molding agents, vibration-proof materials, vibration-damping materials, sound-proof materials, foam materials, paints, spraying materials, It can be used as a coating film waterproofing agent.
- the curable composition is a sealant or an adhesive. It is more preferable to use as
- the curable composition according to the present embodiment includes electrical and electronic component materials such as solar cell backside sealing materials, electrical insulating materials such as insulating coating materials for electric wires and cables, elastic adhesives, contact adhesives, and spray seals. materials, crack repair materials, adhesives for tiling, powder coatings, casting materials, medical rubber materials, medical adhesives, sealing materials for medical equipment, food packaging materials, joint sealing materials for exterior materials such as sizing boards , coating materials, primers, conductive materials for shielding electromagnetic waves, thermally conductive materials, hot-melt materials, potting agents for electrical and electronic devices, films, gaskets, various molding materials, rust prevention of wire glass and laminated glass edge faces (cut parts) ⁇ It can be used for various purposes such as waterproof sealing materials, liquid sealants used in automotive parts, electrical parts, and various machine parts.
- electrical and electronic component materials such as solar cell backside sealing materials, electrical insulating materials such as insulating coating materials for electric wires and cables, elastic adhesives, contact adhesives, and spray seals. materials, crack repair
- the cured product of the curable composition according to the present embodiment can adhere to a wide range of substrates such as glass, porcelain, wood, metal, and resin moldings by using alone or in combination with a primer.
- the article can also be used as a sealing composition or adhesive composition.
- the curable composition according to the present embodiment is an adhesive for interior panels, an adhesive for exterior panels, an adhesive for tiling, an adhesive for masonry, an adhesive for ceiling finishing, an adhesive for floor finishing, and an adhesive for wall finishing.
- Adhesives, vehicle panel adhesives, electrical/electronic/precision equipment assembly adhesives, direct glazing sealing materials, double glazing sealing materials, SSG construction method sealing materials, or building working joint sealing materials is also available.
- the number average molecular weight and weight average molecular weight in the examples are GPC molecular weights measured under the following conditions.
- Liquid delivery system Tosoh HLC-8220GPC
- Column TSK-GEL H type manufactured by Tosoh Solvent: THF
- Molecular weight Polystyrene equivalent Measurement temperature: 40°C
- sulfur atom concentration is a theoretical value calculated from the total amount of the monomer components used in the production of the (meth)acrylate copolymer (A) and the amount of the chain transfer agent (a3) having a mercapto group. be.
- Synthesis example 2 Polyoxypropylene triol with a number average molecular weight of about 3,000 is used as an initiator, and propylene oxide is polymerized with a zinc hexacyanocobaltate glyme complex catalyst, and a number average molecular weight of 26,200 (converted to terminal groups) having hydroxyl groups at both ends is obtained.
- Sodium methoxide was added as a 28% methanol solution in an amount of 1.0 molar equivalent to the hydroxyl group of the obtained hydroxyl group-terminated polyoxypropylene.
- a polymer having acryloyl groups at both ends (that is, having about two acryloyl groups in one polymer molecule), having a number average molecular weight of 4,020 and a weight average molecular weight of 4,860
- An oxyalkylene polymer (a2-1) was obtained.
- a mixed solution of 7 parts by weight and 1.8 parts by weight of 2,2'-azobis(2-methylbutyronitrile) dissolved in 16.4 parts by weight of isobutanol was added dropwise over 5 hours. Furthermore, a mixed solution of 0.7 parts by weight of 2,2'-azobis(2-methylbutyronitrile) dissolved in 6.3 parts by weight of isobutanol was added and polymerization was carried out at 105°C for 2 hours to obtain a number average molecular weight of 2,2.
- An isobutanol solution (solid content: 60%) of a reactive silicon group-containing (meth)acrylic acid ester copolymer (P-1) having a molecular weight of 230 (GPC) was obtained. The solid content of the solution has a reactive silicon group equivalent of 0.72 mmol/g and a sulfur atom concentration of 10,941 ppm.
- An isobutanol solution (60% solid content) of a reactive silicon group-containing (meth)acrylic acid ester copolymer (P-3) having a molecular weight of 200 (GPC) was obtained.
- the solid content of the solution has a reactive silicon group equivalent of 0.36 mmol/g and a sulfur atom concentration of 11,410 ppm.
- the mixture containing the (meth)acrylic acid ester copolymer (A) and the polyoxyalkylene polymer (B) contains the (meth)acrylic acid ester copolymer (A). It can be seen that the viscosity relative to the weight average molecular weight (Mw) is low when compared with the mixture containing the (meth)acrylic acid ester copolymer (P) instead.
- the mixture containing the (meth)acrylate copolymers (A-1) to (A-5) is a (meth)acrylate copolymer formed without using the polyfunctional macromonomer (a2).
- the weight average molecular weight is about the same or higher, the viscosity is clearly lower.
- the (meth)acrylic acid ester copolymer (P-3) in which the polyfunctional macromonomer (a2) is not used and the monomer (a1′) is 9% by weight or less is a polyoxyalkylene polymer.
- the (meth)acrylic acid ester copolymer (A-4) is a polyoxyalkylene polymer (B -1).
- Example 1 60 parts by weight of the reactive silicon group-containing polyoxypropylene polymer (B-1) obtained in Synthesis Example 1 and the (meth)acrylate copolymer (A-1) obtained in Synthesis Example 9. After the isobutanol solution was mixed so that the solid content was 40 parts by weight, the isobutanol was devolatilized by heating. The resulting mixture was added with 40 parts by weight of Nanox #30 (heavy calcium carbonate, manufactured by Maruo Calcium Co., Ltd.) as a filler, 30 parts by weight of CCR-S10 (synthetic calcium carbonate, manufactured by Shiraishi Calcium Co., Ltd.), and Acto as a plasticizer.
- Nanox #30 dasavy calcium carbonate, manufactured by Maruo Calcium Co., Ltd.
- CCR-S10 synthetic calcium carbonate, manufactured by Shiraishi Calcium Co., Ltd.
- Adekastab AO-60 penentaerythritol tetrakis[3-(3,5-di-tert-butyl- 1 part by weight of 4-hydroxyphenyl)propionate (ADEKA Co., Ltd.) was mixed using a planetary mixer and dehydrated by heating under reduced pressure at 120° C. for 1 hour.
- the resulting composition was cooled and added with 3 parts by weight of A-171 (vinyltrimethoxysilane, Momentive Co., Ltd.) as a dehydrating agent and KBM-603 (N-(2-aminoethyl)-3-amino 3 parts by weight of propyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.) and 0.3 parts by weight of Neostan U-810 (dioctyltin dilaurate, manufactured by Nitto Kasei Co., Ltd.) as a curing catalyst are mixed to form a one-component curable composition. got
- a sheet having a thickness of about 2 mm was prepared using the obtained one-liquid type curable composition, and hardened and cured at 23° C. and 50% RH for 3 days and then at 50° C. for 4 days.
- the obtained sheet was punched into a No. 3 dumbbell type (JIS K 6251), and a tensile strength test was performed at 23°C and 50% RH to determine the stress at 50% elongation (M50), strength at break (TB), and elongation at break. (%) was measured.
- Tensile physical properties were measured using an Autograph (AGS-X) manufactured by Shimadzu Corporation at a tensile speed of 200 mm/min. Table 2 shows the results.
- Example 2 Instead of the isobutanol solution of the (meth) acrylic ester copolymer (A-1) obtained in Synthesis Example 9, the (meth) acrylic ester copolymer (A- A one-component curable composition was obtained in the same manner as in Example 1, except that the isobutanol solution of 3) was used, and each evaluation was performed. Table 2 shows the results.
- Example 3 Instead of the isobutanol solution of the (meth) acrylic ester copolymer (A-1) obtained in Synthesis Example 9, the (meth) acrylic ester copolymer (A- A one-component curable composition was obtained in the same manner as in Example 1, except that the isobutanol solution of 5) was used, and each evaluation was performed. Table 2 shows the results.
- Example 4 Instead of the isobutanol solution of the (meth) acrylic ester copolymer (A-1) obtained in Synthesis Example 9, the (meth) acrylic ester copolymer (A- Using the isobutanol solution of 5), the reactive silicon group-containing polyoxypropylene obtained in Synthesis Example 2 was used instead of the reactive silicon group-containing polyoxypropylene polymer (B-1) obtained in Synthesis Example 1.
- Example 1 except that the polymer (B-2) was used and 0.8 parts by weight of DBU (1,8-diazabicyclo[5.4.0]undecene-7, San-Apro Co., Ltd.) was used as a curing catalyst.
- DBU 1,8-diazabicyclo[5.4.0]undecene-7, San-Apro Co., Ltd.
- Example 5 Instead of the isobutanol solution of the (meth) acrylic ester copolymer (A-1) obtained in Synthesis Example 9, the (meth) acrylic ester copolymer (A- Using the isobutanol solution of 5), the reactive silicon group-containing polyoxypropylene obtained in Synthesis Example 4 was used instead of the reactive silicon group-containing polyoxypropylene polymer (B-1) obtained in Synthesis Example 1.
- a one-component curable composition was obtained in the same manner as in Example 1 except that the polymer (B-4) was used, and each evaluation was performed. Table 2 shows the results.
- Examples 1 to 5 compared with Comparative Example 1, the thickness of the gelled portion was large both after 1 day and after 7 days, indicating that deep-part curability was good. I understand.
- Examples 1 and 2 as compared with Comparative Example 1, in addition to good deep-part curability, a cured product with high tensile strength and high elongation at break can be obtained.
- Examples 3 to 5 having a (meth)acrylic acid ester copolymer (A-5) having a polyfunctional macromonomer (a2) having a number average molecular weight of 20,000 or more compared with Comparative Example 1 , it can be seen that the breaking elongation is remarkably large.
- Example 6 Instead of the isobutanol solution of the (meth) acrylic ester copolymer (A-1) obtained in Synthesis Example 9, the (meth) acrylic ester copolymer (A- Using the isobutanol solution of 6), the reactive silicon group-containing polyoxypropylene obtained in Synthesis Example 3 was used instead of the reactive silicon group-containing polyoxypropylene polymer (B-1) obtained in Synthesis Example 1. Using the polymer (B-3), 20 parts by weight of the reactive silicon group-containing polyoxypropylene polymer (B-5) obtained in Synthesis Example 5 is blended, and the plasticizer Actcol P-23 is blended.
- Neostan S-1 a reaction product of dioctyltin oxide and a silicate compound, Nitto Kasei Co., Ltd.
- Table 3 shows the results.
- Example 6 has good deep-part curability, high breaking strength in terms of tensile properties, and a cured product with high breaking elongation.
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Abstract
Description
特許文献2に記載の硬化性組成物によると、反応性ケイ素基を有するポリオキシアルキレン重合体の耐候性や接着性が改善されるが、粘度が比較的高くなり、破断伸びが低下する傾向があった。加えて、厚み方向への硬化性(即ち深部硬化性)が低い傾向もあり、これらの点で改良の余地があった。
-SiR1 cX3-c (1)
(式中、R1は、置換又は非置換の炭素数1~20の炭化水素基を表す。Xは水酸基または加水分解性基を表す。cは0または1である。)
好ましくは、ポリオキシアルキレン系重合体(a2)が、前記単量体成分中0.08モル%以上6.0モル%以下を占める。
好ましくは、メルカプト基を有する連鎖移動剤(a3)が、前記単量体成分中0.4モル%以上15モル%以下を占める。
好ましくは、メルカプト基を有する連鎖移動剤(a3)が、前記単量体成分中2重量%以上9重量%以下を占める。
好ましくは、(メタ)アクリル酸エステル(a1)のうちアルキルの炭素数が7~30である(メタ)アクリル酸アルキルエステル(a1’)が、前記単量体成分中2重量%以上9重量%以下を占める。
好ましくは、ポリオキシアルキレン系重合体(a2)/メルカプト基を有する連鎖移動剤(a3)のモル比が、0.04以上である。
好ましくは、ポリオキシアルキレン系重合体(a2)の数平均分子量が20,000以上である。
好ましくは、(メタ)アクリル酸エステル系共重合体(A)の重量平均分子量が20,000以下である。
好ましくは、(メタ)アクリル酸エステル系共重合体(A)の分子量分布が3.0以上11.0以下である。
好ましくは、(メタ)アクリル酸エステル系共重合体(A)中の硫黄原子濃度が700ppm以上20,000ppm以下である。
好ましくは、(メタ)アクリル酸エステル系共重合体(A):ポリオキシアルキレン系重合体(B)の重量比が、5:95~50:50である。
好ましくは、ポリオキシアルキレン系重合体(B)が直鎖状である。
好ましくは、ポリオキシアルキレン系重合体(B)の数平均分子量が20,000以上である。
また本発明は、前記硬化性組成物の硬化物にも関する。
本実施形態に係る硬化性組成物は、反応性ケイ素基を有する(メタ)アクリル酸エステル系共重合体(A)、及び、反応性ケイ素基を有するポリオキシアルキレン系重合体(B)、を含有する。
(メタ)アクリル酸エステル系共重合体(A)は、下記式(1)で表される反応性ケイ素基を分子鎖末端及び/又は側鎖(非末端部位)に有する。
-SiR1 cX3-c (1)
(式中、R1は、置換又は非置換の炭素数1~20の炭化水素基を表す。Xは水酸基または加水分解性基を表す。cは0または1である。)
条件1:前記単量体成分は、さらに、反応性ケイ素基と重合性不飽和基を有する単量体(a4)を含有する。
条件2:メルカプト基を有する連鎖移動剤(a3)が、反応性ケイ素基をさらに有する。
(メタ)アクリル酸エステル(a1)としては特に限定されないが、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸tert-ブチル、(メタ)アクリル酸n-ペンチル、(メタ)アクリル酸n-ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸n-ヘプチル、(メタ)アクリル酸n-オクチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸ノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸フェニル、(メタ)アクリル酸トルイル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸2-メトキシエチル、(メタ)アクリル酸3-メトキシブチル、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸のエチレンオキシド付加物、(メタ)アクリル酸2,2,2-トリフルオロエチル、(メタ)アクリル酸3,3,3-トリフルオロプロピル、(メタ)アクリル酸3,3,4,4,4-ペンタフルオロブチル、(メタ)アクリル酸2-パーフルオロエチル-2-パーフルオロブチルエチル、(メタ)アクリル酸トリフルオロメチル、(メタ)アクリル酸パーフルオロエチル、(メタ)アクリル酸ビス(トリフルオロメチル)メチル、(メタ)アクリル酸2-トリフルオロメチル-2-パーフルオロエチルエチル、(メタ)アクリル酸2-パーフルオロヘキシルエチル、(メタ)アクリル酸2-パーフルオロデシルエチル、(メタ)アクリル酸2-パーフルオロヘキサデシルエチル、(メタ)アクリル酸ジメチルアミノエチル、(メタ)アクリル酸クロロエチル、(メタ)アクリル酸テトラヒドロフルフリル、(メタ)アクリル酸グリシジル、(メタ)アクリル酸2-アミノエチル等が挙げられる。1種類のみを使用してもよいし、2種以上を併用してもよい。
(メタ)アクリル酸エステル(a1)としては(メタ)アクリル酸アルキルエステルが好ましい。
ポリオキシアルキレン系重合体(a2)はこれ自体が重合体であるが、(メタ)アクリル酸エステル系共重合体(A)を構成する単量体の1つである。ポリオキシアルキレン系重合体(a2)は(メタ)アクリロイル基を有することによって、(メタ)アクリル酸エステル(a1)など他の単量体と共重合することができる。しかも、ポリオキシアルキレン系重合体(a2)は(メタ)アクリロイル基を1分子内に1つより多く有するため、いわゆる多官能性マクロモノマーとして機能することができる。ポリオキシアルキレン系重合体(a2)の主鎖骨格(後述する第二分子鎖)は、(メタ)アクリル酸エステル系共重合体(A)において、(メタ)アクリル酸エステル(a1)などの重合体から構成される2本の分子鎖(後述する第一分子鎖)を架橋する構造を形成し得る。以下、ポリオキシアルキレン系重合体(a2)を多官能性マクロモノマー(a2)ともいう。
CH2=C(R2)-COO-Z (2)
(式中、R2は、水素またはメチル基を表す。Zは、多官能性マクロモノマー(a2)の主鎖骨格を表す。)
前記イソシアネート基と(メタ)アクリロイル基を有する化合物の具体例としては、例えば、イソシアネートエチル(メタ)アクリレート、イソシアネートプロピル(メタ)アクリレート、イソシアネートブチル(メタ)アクリレート、イソシアネートヘキシル(メタ)アクリレート等が挙げられる。
前記ジイソシアネート化合物の具体例としては、例えば、トリレンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート等が挙げられる。
前記水酸基と(メタ)アクリロイル基を有する化合物の具体例としては、例えば、(メタ)アクリル酸ヒドロキシブチル、(メタ)アクリル酸ヒドロキシプロピル、(メタ)アクリル酸ヒドロキシエチル、ポリエチレングリコールモノ(メタ)アクリル酸エステル、ポリプロピレングリコールモノ(メタ)アクリル酸エステル等が挙げられる。
前記酸無水物の具体例としては、例えば、無水コハク酸、無水マレイン酸、無水フタル酸、無水テトラヒドロフタル酸、無水ヘキサヒドロフタル酸、無水メチルテトラヒドロフタル酸、無水メチルヘキサヒドロフタル酸、無水メチルハイミック酸、無水トリメリット酸、無水メチルナジック酸、ドデシル無水コハク酸等が挙げられる。
前記エポキシ基と(メタ)アクリロイル基を有する化合物の具体例としては、例えば、(メタ)アクリル酸グリシジル等が挙げられる。
式:(メタ)アクリル酸エステル系共重合体(A)の数平均分子量(g/mol)/((メタ)アクリル酸エステル系共重合体(A)の重量(g)/(ポリオキシアルキレン系重合体(a2)のモル数))
(メタ)アクリル酸エステル系共重合体(A)を構成する単量体成分に、メルカプト基を有する連鎖移動剤(a3)を含めることによって、多官能性マクロモノマー(a2)を使用しているにも関わらず、(メタ)アクリル酸エステル系共重合体(A)の分子量分布を比較的狭くし、かつ(メタ)アクリル酸エステル系共重合体(A)を合成する時のゲル化を抑制することができる。また、(メタ)アクリル酸エステル系共重合体(A)の1分子に多官能性マクロモノマー(a2)が1分子導入された重合体分子を優先的に合成することが可能となる。
反応性ケイ素基と重合性不飽和基を有する単量体(a4)は、任意の単量体であり、使用しなくともよいが、使用することが好ましい。単量体(a4)を使用することによって、(メタ)アクリル酸エステル系重合体の分子鎖の側鎖(非末端部位)に反応性ケイ素基を導入することができる。
(メタ)アクリル酸エステル系共重合体(A)を構成する単量体成分は、以上で詳述した(a1)~(a4)のいずれにも該当しない他の単量体(a5)を含有するものであってもよいし、含有しないものであってもよい。
他の単量体(a5)としては、(メタ)アクリル酸エステル(a1)や反応性ケイ素基と重合性不飽和基を有する単量体(a4)に該当しない(メタ)アクリル系単量体や、該(メタ)アクリル系単量体以外の単量体が挙げられる。具体的には、(メタ)アクリル酸;スチレン、ビニルトルエン、α-メチルスチレン、クロロスチレン、スチレンスルホン酸等のスチレン系単量体;パーフルオロエチレン、パーフルオロプロピレン、フッ化ビニリデン等のフッ素含有ビニル単量体;マレイン酸、無水マレイン酸、マレイン酸モノアルキルエステル、マレイン酸ジアルキルエステル等のマレイン酸およびその誘導体;フマル酸、フマル酸モノアルキルエステル、フマル酸ジアルキルエステル等のフマル酸およびその誘導体;マレイミド、メチルマレイミド、エチルマレイミド、プロピルマレイミド、ブチルマレイミド、ヘキシルマレイミド、オクチルマレイミド、ドデシルマレイミド、ステアリルマレイミド、フェニルマレイミド、シクロヘキシルマレイミド等のマレイミド系単量体;酢酸ビニル、プロピオン酸ビニル、ピバリン酸ビニル、安息香酸ビニル、桂皮酸ビニル等のビニルエステル系単量体;エチレン、プロピレン等のオレフィン系単量体;ブタジエン、イソプレン等の共役ジエン系単量体;(メタ)アクリルアミド;(メタ)アクリロニトリル;塩化ビニル、塩化ビニリデン、塩化アリル、アリルアルコール、エチルビニルエーテル、ブチルビニルエーテル等のビニル系単量体が挙げられる。これら他の単量体は1種のみを使用してもよく、2種以上を併用してもよい。
式:(共重合体(A)の重量平均分子量)/(ポリオキシアルキレン系重合体(a2)の重量平均分子量)
前記式で算出される値が0.6以上であるということは、(メタ)アクリル酸エステル系共重合体(A)1分子中のポリオキシアルキレン系重合体(a2)の平均導入個数が多いことを意味しており、(メタ)アクリル酸エステル系共重合体(A)を硬化させて得られる硬化物の強度がより向上し得る。
硬化物の強度の観点から、前記式で算出される値は、0.8以上であることがより好ましく、1.0以上がさらに好ましく、1.1以上がより更に好ましく、1.2以上が特に好ましく、1.3以上が最も好ましい。上限は特に限定されないが、10以下が好ましく、5以下がより好ましい。
一方、第二分子鎖は、多官能性マクロモノマー(a2)中のポリオキシアルキレン系重合体の主鎖骨格にあたる。
(メタ)アクリル酸エステル系共重合体(A)は、前記単量体成分を重合することによって製造できる。その重合方法は特に限定されないが、一般的なフリーラジカル重合であってよい。本実施形態によると、フリーラジカル重合であるにも関わらず、重合の制御が可能で、ブロック共重合体である(メタ)アクリル酸エステル系共重合体(A)を製造することができ、しかも、その分子量分布を比較的狭くすることができる。
(i)反応性官能基(V基)を有する単量体を(メタ)アクリル酸エステル(a1)などと共重合した後、得られた共重合体に、V基に反応する官能基と反応性ケイ素基を有する化合物を反応させる方法。具体的には、アクリル酸2-ヒドロキシエチルを共重合した後、反応性ケイ素基を有するイソシアネートシラン化合物を反応させる方法や、アクリル酸グリシジルを共重合した後、反応性ケイ素基を有するアミノシラン化合物を反応させる方法などが例示できる。
(ii)リビングラジカル重合法によって合成した(メタ)アクリル酸エステル系共重合体の末端官能基を変性して、反応性ケイ素基を導入する方法。リビングラジカル重合法によって得られる(メタ)アクリル酸エステル系共重合体は重合体末端に官能基を導入しやすく、これを変性することで重合体末端に反応性ケイ素基を導入することができる。
<反応性ケイ素基>
ポリオキシアルキレン系重合体(B)は、前記式(1)で表される反応性ケイ素基を有する。但し、ポリオキシアルキレン系重合体(B)が有する反応性ケイ素基は、(メタ)アクリル酸エステル系共重合体(A)が有する反応性ケイ素基と同一であってよいし、異なっていてもよい。
ポリオキシアルキレン系重合体(B)の主鎖骨格には特に制限はなく、例えば、ポリオキシエチレン、ポリオキシプロピレン、ポリオキシブチレン、ポリオキシテトラメチレン、ポリオキシエチレン-ポリオキシプロピレン共重合体、ポリオキシプロピレン-ポリオキシブチレン共重合体などが挙げられる。その中でも、ポリオキシプロピレンが好ましい。ポリオキシアルキレン系重合体(B)は、重合体骨格としてはポリオキシアルキレン系重合体骨格のみを有し、(メタ)アクリル酸エステル系重合体骨格を有しないことが好ましい。
次に、ポリオキシアルキレン系重合体(B)の合成方法について説明する。
ポリオキシアルキレン系重合体(B)の合成方法は常法によることができるが、1つの末端部位に平均して1個以下の反応性ケイ素基を有するポリオキシアルキレン系重合体(B)は、重合によって得られた水酸基末端重合体に1つの末端あたり1個の炭素-炭素不飽和結合を導入した後、炭素-炭素不飽和結合と反応する反応性ケイ素基含有化合物を反応させて得ることができる。重合体に炭素-炭素不飽和結合を導入するにあたっては、後述する炭素-炭素不飽和結合を有するハロゲン化炭化水素化合物を使用することができる。このようなハロゲン化炭化水素化合物としては、後述する塩化アリル等の、炭素-炭素二重結合を有するハロゲン化炭化水素化合物の他、塩化プロパルギル等の、炭素-炭素三重結合を有するハロゲン化炭化水素化合物も使用することができる。
ポリオキシアルキレン系重合体(B)の主鎖骨格を形成するにあたっては、亜鉛ヘキサシアノコバルテートグライム錯体等の複合金属シアン化物錯体触媒を用いた、水酸基を有する開始剤にエポキシ化合物を重合させる方法が好ましい。
1つの末端に2個以上の炭素-炭素不飽和結合を導入する方法としては、水酸基末端重合体に、アルカリ金属塩を作用させた後、先ず炭素-炭素不飽和結合を有するエポキシ化合物を反応させ、次いで炭素-炭素不飽和結合を有するハロゲン化炭化水素化合物を反応させる方法を用いるのが好ましい。この方法を用いることで、重合体主鎖の分子量や分子量分布を重合条件によって制御しつつ、さらに反応性基の導入を効率的かつ安定的に行うことが可能となる。
反応性ケイ素基の導入方法は特に限定されず、公知の方法を利用することができる。以下に導入方法を例示する。
(iii)炭素-炭素不飽和結合を有する重合体に対してヒドロシラン化合物をヒドロシリル化反応により付加させる方法。
(iv)炭素-炭素不飽和結合を有する重合体と、炭素-炭素不飽和結合と反応して結合を形成し得る基および反応性ケイ素基の両方を有する化合物(シランカップリング剤とも呼ばれる)とを反応させる方法。炭素-炭素不飽和結合と反応して結合を形成し得る基としてはメルカプト基などが挙げられるがこれに限らない。
(v)反応性基含有重合体とシランカップリング剤とを反応させる方法。反応性基含有重合体とシランカップリング剤の反応性基の組合せとしては、水酸基とイソシアネート基、水酸基とエポキシ基、アミノ基とイソシアネート基、アミノ基とチオイソシアネート基、アミノ基とエポキシ基、アミノ基とα,β-不飽和カルボニル基(マイケル付加による反応)、カルボキシ基とエポキシ基、不飽和結合とメルカプト基等が挙げられるがこれに限らない。
-NR8-C(=O)- (4)
で表されるアミドセグメントを含んでいてもよい。式(4)中、R8は、炭素数1~10の有機基または水素原子を表す。
Z-R9-SiR1 cX3-c (5)
で表されるケイ素化合物のZ基を、合成した重合体のイソシアネート基の全部または一部に反応させる方法を挙げることができる。式(5)中、R1、Xおよびcは、前記と同じである。R9は、2価の有機基、好ましくは炭素数1~20の2価の炭化水素基を表す。Zは、水酸基、カルボキシ基、メルカプト基、1級アミノ基または2級アミノ基を表す。
O=C=N-R9-SiR1 cX3-c (6)
で示される反応性ケイ素基含有イソシアネート化合物を反応させる方法を挙げることができる。式(6)中、R9、R1、Xおよびcは、前記と同じである。
本実施形態は、(メタ)アクリル酸エステル系共重合体(A)及びポリオキシアルキレン系重合体(B)を含む硬化性組成物に関する。該硬化性組成物は、反応性ケイ素基含有重合体として、(メタ)アクリル酸エステル系共重合体(A)及びポリオキシアルキレン系重合体(B)のみを含有するものであってもよいし、(メタ)アクリル酸エステル系共重合体(A)及びポリオキシアルキレン系重合体(B)に加えて、他の反応性ケイ素基含有重合体を含有するものであってもよい。
本実施形態に係る硬化性組成物は、(メタ)アクリル酸エステル系共重合体(A)及びポリオキシアルキレン系重合体(B)の反応性ケイ素基を縮合させる反応を促進し、重合体を鎖延長または架橋させる目的で、シラノール縮合触媒を含有することが好ましい。
本実施形態に係る硬化性組成物は、(メタ)アクリル酸エステル系共重合体(A)、ポリオキシアルキレン系重合体(B)、及び、任意のシラノール縮合触媒の他に、添加剤として、充填剤、接着性付与剤、タレ防止剤、酸化防止剤、光安定剤、紫外線吸収剤、その他の樹脂などを含有しても良い。また、本実施形態に係る硬化性組成物は、該組成物又はその硬化物の諸物性の調整を目的として、必要に応じて各種添加剤を含有してもよい。このような添加物の例としては、例えば、可塑剤、溶剤、希釈剤、光硬化性物質、酸素硬化性物質、表面性改良剤、シリケート、硬化性調整剤、ラジカル禁止剤、金属不活性化剤、オゾン劣化防止剤、リン系過酸化物分解剤、滑剤、顔料、防かび剤、難燃剤、発泡剤などが挙げられる。
本実施形態に係る硬化性組成物は、充填剤を含有することができる。そのような充填剤としては、重質炭酸カルシウム、膠質炭酸カルシウム、炭酸マグネシウム、ケイソウ土、クレー、タルク、酸化チタン、ヒュームドシリカ、沈降性シリカ、結晶性シリカ、溶融シリカ、湿式シリカ、無水ケイ酸、含水ケイ酸、アルミナ、カーボンブラック、酸化第二鉄、アルミニウム微粉末、酸化亜鉛、活性亜鉛華、PVC粉末、PMMA粉末、ガラス繊維、フィラメント等が挙げられる。
本実施形態に係る硬化性組成物は、接着性付与剤を含有することができる。接着性付与剤としては、シランカップリング剤、シランカップリング剤の反応物を使用することができる。
本実施形態に係る硬化性組成物には、可塑剤を添加することができる。可塑剤の具体例としては、ジブチルフタレート、ジイソノニルフタレート(DINP)、ジヘプチルフタレート、ジ(2-エチルヘキシル)フタレート、ジイソデシルフタレート(DIDP)、ブチルベンジルフタレートなどのフタル酸エステル化合物;ビス(2-エチルヘキシル)-1,4-ベンゼンジカルボキシレートなどのテレフタル酸エステル化合物;1,2-シクロヘキサンジカルボン酸ジイソノニルエステルなどの非フタル酸エステル化合物;アジピン酸ジオクチル、セバシン酸ジオクチル、セバシン酸ジブチル、コハク酸ジイソデシル、アセチルクエン酸トリブチルなどの脂肪族多価カルボン酸エステル化合物;オレイン酸ブチル、アセチルリシノール酸メチルなどの不飽和脂肪酸エステル化合物;アルキルスルホン酸フェニルエステル;リン酸エステル化合物;トリメリット酸エステル化合物;塩素化パラフィン;アルキルジフェニル、部分水添ターフェニルなどの炭化水素系油;プロセスオイル;エポキシ化大豆油、エポキシステアリン酸ベンジルなどのエポキシ可塑剤等が挙げられる。
本実施形態に係る硬化性組成物には溶剤または希釈剤を添加することができる。溶剤及び希釈剤としては、特に限定されないが、脂肪族炭化水素、芳香族炭化水素、脂環族炭化水素、ハロゲン化炭化水素、アルコール、エステル、ケトン、エーテルなどを使用することができる。溶剤または希釈剤を使用する場合、組成物を屋内で使用した時の空気への汚染の問題から、溶剤の沸点は、150℃以上が好ましく、200℃以上がより好ましく、250℃以上が特に好ましい。上記溶剤または希釈剤は単独で用いてもよく、2種以上併用してもよい。
本実施形態に係る硬化性組成物は、必要に応じてタレを防止し、作業性を良くするために、タレ防止剤を含有しても良い。タレ防止剤としては特に限定されないが、例えば、ポリアミドワックス類;水添ヒマシ油誘導体類;ステアリン酸カルシウム、ステアリン酸アルミニウム、ステアリン酸バリウム等の金属石鹸類等が挙げられる。これらタレ防止剤は単独で用いてもよく、2種以上併用してもよい。
本実施形態に係る硬化性組成物は、酸化防止剤(老化防止剤)を含有することができる。酸化防止剤を使用すると硬化物の耐候性を高めることができる。酸化防止剤としてはヒンダードフェノール系、モノフェノール系、ビスフェノール系、ポリフェノール系などが例示できる。酸化防止剤の具体例は特開平4-283259号公報や特開平9-194731号公報にも記載されている。
本実施形態に係る硬化性組成物は、光安定剤を含有することができる。光安定剤を使用すると硬化物の光酸化劣化を防止できる。光安定剤としては、ベンゾトリアゾール系、ヒンダードアミン系、ベンゾエート系化合物等が例示できるが、特にヒンダードアミン系が好ましい。
本実施形態に係る硬化性組成物は、紫外線吸収剤を含有することができる。紫外線吸収剤を使用すると硬化物の表面耐候性を高めることができる。紫外線吸収剤としては、ベンゾフェノン系、ベンゾトリアゾール系、サリチレート系、置換アクリロニトリル系、金属キレート系化合物等が例示できる。特にベンゾトリアゾール系が好ましい。具体例としては、市販名チヌビンP、チヌビン213、チヌビン234、チヌビン326、チヌビン327、チヌビン328、チヌビン329、チヌビン571(以上、BASF製)が挙げられる。
本実施形態に係る硬化性組成物には、必要に応じて生成する硬化物の引張特性を調整する物性調整剤を添加しても良い。物性調整剤としては特に限定されないが、例えば、フェノキシトリメチルシラン、メチルトリメトキシシラン、ジメチルジメトキシシラン、トリメチルメトキシシラン、n-プロピルトリメトキシシラン等のアルキルアルコキシシラン類;ジフェニルジメトキシシラン、フェニルトリメトキシシランなどのアリールアルコキシシラン類;ジメチルジイソプロペノキシシラン、メチルトリイソプロペノキシシラン、γ-グリシドキシプロピルメチルジイソプロペノキシシラン等のアルキルイソプロペノキシシラン;トリス(トリメチルシリル)ボレート、トリス(トリエチルシリル)ボレートなどのトリアルキルシリルボレート類;シリコーンワニス類;ポリシロキサン類等が挙げられる。前記物性調整剤を用いることにより、本実施形態に係る硬化性組成物を硬化させた時の硬度を上げたり、逆に硬度を下げ、破断伸びを出したりし得る。上記物性調整剤は単独で用いてもよく、2種以上併用してもよい。
本実施形態に係る硬化性組成物には、基材への接着性や密着性を高める目的、あるいはその他必要に応じて粘着付与樹脂を添加できる。粘着付与樹脂としては、特に制限はなく通常使用されているものを使うことが出来る。
本実施形態に係る硬化性組成物においてはエポキシ基を含有する化合物を使用できる。エポキシ基を有する化合物を使用すると硬化物の復元性を高めることができる。エポキシ基を有する化合物としてはエポキシ化不飽和油脂類、エポキシ化不飽和脂肪酸エステル類、脂環族エポキシ化合物類、エピクロルヒドリン誘導体に示す化合物及びそれらの混合物等が例示できる。具体的には、エポキシ化大豆油、エポキシ化あまに油、ビス(2-エチルヘキシル)-4,5-エポキシシクロヘキサン-1,2-ジカーボキシレート(E-PS)、エポキシオクチルステアレート、エポキシブチルステアレート等が挙げられる。エポキシ化合物は、(メタ)アクリル酸エステル系共重合体(A)とポリオキシアルキレン系重合体(B)の合計100重量部に対して0.5~50重量部の範囲で使用するのがよい。
本実施形態に係る硬化性組成物には光硬化性物質を使用できる。光硬化性物資を使用すると硬化物表面に光硬化性物質の皮膜が形成され、硬化物のべたつきや硬化物の耐候性を改善できる。この種の化合物には有機単量体、オリゴマー、樹脂或いはそれらを含む組成物等多くのものが知られており、代表的なものとしては、アクリル系又はメタクリル系不飽和基を1ないし数個有するモノマー、オリゴマー或いはそれ等の混合物である不飽和アクリル系化合物、ポリケイ皮酸ビニル類あるいはアジド化樹脂等が使用できる。
本実施形態に係る硬化性組成物には酸素硬化性物質を使用することができる。酸素硬化性物質には空気中の酸素と反応し得る不飽和化合物を例示でき、空気中の酸素と反応して硬化物の表面付近に硬化皮膜を形成し表面のべたつきや硬化物表面へのゴミやホコリの付着を防止するなどの作用をする。酸素硬化性物質の具体例には、キリ油、アマニ油などで代表される乾性油や、該化合物を変性して得られる各種アルキッド樹脂;乾性油により変性されたアクリル系重合体、エポキシ系樹脂、シリコン樹脂;ブタジエン、クロロプレン、イソプレン、1,3-ペンタジエンなどのジエン系化合物を重合または共重合させて得られる1,2-ポリブタジエン、1,4-ポリブタジエン、C5~C8ジエンの重合体などの液状重合体などが挙げられる。これらは単独で用いてもよく、2種以上併用してもよい。
本実施形態に係る硬化性組成物にはエポキシ樹脂を併用することができる。エポキシ樹脂を添加した組成物は特に接着剤、殊に外壁タイル用接着剤として好ましい。エポキシ樹脂としてはビスフェノールA型エポキシ樹脂類またはノボラック型エポキシ樹脂などが挙げられる。
実施例中の数平均分子量及び重量平均分子量は以下の条件で測定したGPC分子量である。
送液システム:東ソー製HLC-8220GPC
カラム:東ソー製TSK-GEL Hタイプ
溶媒:THF
分子量:ポリスチレン換算
測定温度:40℃
硫黄原子濃度は、(メタ)アクリル酸エステル系共重合体(A)の製造に使用した単量体成分の合計量と、メルカプト基を有する連鎖移動剤(a3)の量から算出した理論値である。
数平均分子量が約2,000のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有する数平均分子量28,500(末端基換算分子量17,700)、分子量分布Mw/Mn=1.21のポリオキシプロピレンを得た。得られた水酸基末端ポリオキシプロピレンの水酸基に対して1.0モル当量のナトリウムメトキシドを28%メタノール溶液として添加した。真空脱揮によりメタノールを留去した後、水酸基末端ポリオキシプロピレンの水酸基に対して、1.0モル当量のアリルグリシジルエーテルを添加して130℃で2時間反応を行った。その後、0.28モル当量のナトリウムメトキシドのメタノール溶液を添加してメタノールを除去し、さらに1.79モル当量の塩化アリルを添加して末端の水酸基をアリル基に変換した。得られた未精製のアリル基末端ポリオキシプロピレン100重量部に対し、n-ヘキサン300重量部と、水300重量部を混合攪拌した後、遠心分離により水を除去した後、得られたヘキサン溶液に更に水300重量部を混合攪拌し、再度遠心分離により水を除去した後、ヘキサンを減圧脱揮により除去した。以上により、炭素-炭素不飽和結合を2個以上有する末端構造を有するポリオキシプロピレンを得た。この重合体は1つの末端部位に炭素-炭素不飽和結合が平均2.0個導入されていることがわかった。
数平均分子量が約3,000のポリオキシプロピレントリオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有する数平均分子量26,200(末端基換算分子量17,440)、分子量分布Mw/Mn=1.21のポリオキシプロピレンを得た。得られた水酸基末端ポリオキシプロピレンの水酸基に対して1.0モル当量のナトリウムメトキシドを28%メタノール溶液として添加した。真空脱揮によりメタノールを留去した後、水酸基末端ポリオキシプロピレンの水酸基に対して、1.0モル当量のアリルグリシジルエーテルを添加して130℃で2時間反応を行った。その後、0.28モル当量のナトリウムメトキシドのメタノール溶液を添加してメタノールを除去し、さらに1.79モル当量の塩化アリルを添加して末端の水酸基をアリル基に変換した。得られた未精製のアリル基末端ポリオキシプロピレン100重量部に対し、n-ヘキサン300重量部と、水300重量部を混合攪拌した後、遠心分離により水を除去した後、得られたヘキサン溶液に更に水300重量部を混合攪拌し、再度遠心分離により水を除去した後、ヘキサンを減圧脱揮により除去した。以上により、炭素-炭素不飽和結合を2個以上有する末端構造を有するポリオキシプロピレンを得た。この重合体は1つの末端部位に炭素-炭素不飽和結合が平均2.0個導入されていることがわかった。
得られた1つの末端部位に炭素-炭素不飽和結合を平均2.0個有するポリオキシプロピレン100重量部に対し白金ジビニルジシロキサン錯体(白金換算で3重量%のイソプロパノール溶液)72ppmを加え、撹拌しながら、トリメトキシシラン2.5重量部をゆっくりと滴下した。その混合溶液を90℃で2時間反応させた後、未反応のトリメトキシシランを減圧下留去する事により、1つの末端部位にトリメトキシシリル基を平均1.5個含み、1分子当たりのケイ素基が平均4.5個、数平均分子量が26,200である分岐鎖状の反応性ケイ素基含有ポリオキシプロピレン重合体(B-2)を得た。
数平均分子量が約2,000のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有する数平均分子量14,600(末端基換算分子量9,130)、分子量分布Mw/Mn=1.16のポリオキシプロピレンを得た。得られた水酸基末端ポリオキシプロピレンの水酸基に対して1.0モル当量のナトリウムメトキシドを28%メタノール溶液として添加した。真空脱揮によりメタノールを留去した後、水酸基末端ポリオキシプロピレンの水酸基に対して、1.0モル当量のアリルグリシジルエーテルを添加して130℃で2時間反応を行った。その後、0.28モル当量のナトリウムメトキシドのメタノール溶液を添加してメタノールを除去し、さらに1.79モル当量の塩化アリルを添加して末端の水酸基をアリル基に変換した。得られた未精製のアリル基末端ポリオキシプロピレン100重量部に対し、n-ヘキサン300重量部と、水300重量部を混合攪拌した後、遠心分離により水を除去した後、得られたヘキサン溶液に更に水300重量部を混合攪拌し、再度遠心分離により水を除去した後、ヘキサンを減圧脱揮により除去した。以上により、炭素-炭素不飽和結合を2個以上有する末端構造を有するポリオキシプロピレンを得た。この重合体は1つの末端部位に炭素-炭素不飽和結合が平均2.0個導入されていることがわかった。
得られた1つの末端部位に炭素-炭素不飽和結合を平均2.0個有するポリオキシプロピレン100重量部に対し白金ジビニルジシロキサン錯体(白金換算で3重量%のイソプロパノール溶液)36ppmを加え、撹拌しながら、ジメトキシメチルシラン3.2重量部をゆっくりと滴下した。その混合溶液を90℃で2時間反応させた後、未反応のジメトキシメチルシランを減圧下留去する事により、1つの末端部位にジメトキシメチルシリル基を平均1.5個含み、1分子当たりのケイ素基が平均3.0個、数平均分子量が14,600である直鎖状の反応性ケイ素基含有ポリオキシプロピレン重合体(B-3)を得た。
数平均分子量が約2,000のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有する数平均分子量14,600(末端基換算分子量9,130)、分子量分布Mw/Mn=1.16のポリオキシプロピレンを得た。得られたポリオキシプロピレンにU-360(ジブチル錫ビス(イソオクチルメルカプトプロピオネート 日東化成(株))60ppmを添加し、90℃に加熱した。ポリオキシプロピレンの水酸基に対して1当量のA-LINK35(3-イソシアネートプロピルトリメトキシシラン Momentive)を滴下し90℃で1時間反応を行い、両末端にトリメトキシシリル基を有し、1分子当たりのケイ素基が平均2.0個、数平均分子量が14,600である直鎖状の反応性ケイ素基含有ポリオキシプロピレン重合体(B-4)を得た。
ブタノールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、数平均分子量7,750(末端基換算分子量5,000)のポリオキシプロピレンオキシドを得た。続いてこの水酸基末端ポリオキシプロピレンオキシドの水酸基に対して1.2倍当量のNaOMeのメタノール溶液を添加してメタノールを留去し、さらに3-クロロ-1-プロペンを添加して末端の水酸基をアリル基に変換した。次に得られたアリル基末端ポリオキシプロピレン重合体100質量部に対して白金ジビニルジシロキサン錯体(白金換算で3質量%のイソプロパノール溶液)36ppmを加え撹拌しながら、ジメトキシメチルシラン1.72質量部をゆっくりと滴下した。その混合溶液を90℃で2時間反応させることにより、末端がジメトキシメチルシリル基であり、1分子あたりのケイ素基が平均0.7個、数平均分子量が7,750である直鎖状の反応性ケイ素基含有ポリオキシプロピレン重合体(B-5)を得た。
数平均分子量が約4,020(末端基換算分子量2,980)のポリオキシプロピレングリコールに、U-360(ジブチル錫ビス(イソオクチルメルカプトプロピオネート 日東化成(株))60ppmを添加し、ポリオキシプロピレングリコールの水酸基に対してカレンズAOI(2-イソシアナートエチルアクリレート 昭和電工(株))0.93当量を滴下し、5.5%の酸素を含んだ窒素雰囲気中で、80℃で1時間反応を行い、両末端にアクリロイル基を有し(即ち、重合体1分子中に約2個のアクリロイル基を有し)、数平均分子量が4,020、重量平均分子量が4,860であるポリオキシアルキレン系重合体(a2-1)を得た。
数平均分子量が約4,020(末端基換算分子量2,980)のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有し、数平均分子量28,340(末端基換算分子量17,700)、分子量分布Mw/Mn=1.24のポリオキシプロピレンを得た。得られたポリオキシプロピレンにU-360を60ppm添加し、ポリオキシプロピレンの水酸基に対してカレンズAOIを0.93当量滴下し、5.5%の酸素を含んだ窒素雰囲気中で、80℃で1時間反応を行い、両末端にアクリロイル基を有し(即ち、重合体1分子中に約2個のアクリロイル基を有し)、数平均分子量が28,340、重量平均分子量が35,170であるポリオキシアルキレン系重合体(a2-3)を得た。
数平均分子量が約4,020(末端基換算分子量2,980)のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有し、数平均分子量21,100(末端基換算分子量13,600)、分子量分布Mw/Mn=1.21のポリオキシプロピレンを得た。得られたポリオキシプロピレンにU-360を60ppm添加し、ポリオキシプロピレンの水酸基に対してカレンズAOIを0.93当量滴下し、5.5%の酸素を含んだ窒素雰囲気中で、80℃で1時間反応を行い、両末端にアクリロイル基を有し(即ち、重合体1分子中に約2個のアクリロイル基を有し)、数平均分子量が21,100、重量平均分子量が24,930であるポリオキシアルキレン系重合体(a2-4)を得た。
攪拌機を備えた四口フラスコにイソブタノール58.4重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート39.0重量部、ブチルアクリレート0.2重量部、2-エチルへキシルアクリレート0.2重量部、ステアリルメタクリレート9.9重量部、合成例6で作製した多官能性マクロモノマー(a2-1)36.7重量部、3-メタクリロキシプロピルトリメトキシシラン8.1重量部、3-メルカプトプロピルトリメトキシシラン5.9重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部をイソブタノール16.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.7重量部をイソブタノール6.3重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,820(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の多官能性マクロモノマー当量は0.091mmol/g、反応性ケイ素基当量は0.63mmol/gであり、硫黄原子濃度は9,640ppmである。
攪拌機を備えた四口フラスコにイソブタノール48.0重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート46.7重量部、ブチルアクリレート18.7重量部、ステアリルメタクリレート9.3重量部、多官能性マクロモノマー(商品名;APG-700 新中村化学工業(株)製)(a2-2)9.3重量部、3-メタクリロキシプロピルトリメトキシシラン9.3重量部、3-メルカプトプロピルトリメトキシシラン6.7重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部をイソブタノール16.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.7重量部をイソブタノール6.3重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,770(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(A-2)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の多官能性マクロモノマー当量は0.13mmol/g、反応性ケイ素基当量は0.72mmol/gであり、硫黄原子濃度は10,940ppmである。
攪拌機を備えた四口フラスコにイソブタノール48.0重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート46.7重量部、ブチルアクリレート11.2重量部、ステアリルメタクリレート12.1重量部、多官能性マクロモノマー(商品名;APG-700 新中村化学工業(株)製)(a2-2)14.0重量部、3-メタクリロキシプロピルトリメトキシシラン9.3重量部、3-メルカプトプロピルトリメトキシシラン6.7重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部をイソブタノール16.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.7重量部をイソブタノール6.3重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,790(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(A-3)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の多官能性マクロモノマー当量は0.20mmol/g、反応性ケイ素基当量は0.72mmol/gであり、硫黄原子濃度は10,941ppmである。
攪拌機を備えた四口フラスコにイソブタノール45.5重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート49.0重量部、ブチルアクリレート1.0重量部、2-エチルへキシルアクリレート0.5重量部、ステアリルメタクリレート6.0重量部、合成例8で作製した多官能性マクロモノマー(a2-4)36.0重量部、3-メタクリロキシプロピルトリメトキシシラン0.5重量部、3-メルカプトプロピルトリメトキシシラン7.0重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)0.5重量部をイソブタノール12.0重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.3重量部をイソブタノール7.2重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,130(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(A-4)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の多官能性マクロモノマー当量は0.017mmol/g、反応性ケイ素基当量は0.36mmol/gであり、硫黄原子濃度は11,410ppmである。
(合成例13)
攪拌機を備えた四口フラスコにイソブタノール40.6重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート37.8重量部、ブチルアクリレート0.5重量部、2-エチルへキシルアクリレート0.5重量部、ステアリルメタクリレート10.3重量部、合成例7で作製した多官能性マクロモノマー(a2-3)36.5重量部、3-メタクリロキシプロピルトリメトキシシラン8.5重量部、3-メルカプトプロピルトリメトキシシラン5.9重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.3重量部をイソブタノール20.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.3重量部をイソブタノール5.1重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,370(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(A-5)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の多官能性マクロモノマー当量は0.013mmol/g、反応性ケイ素基当量は0.64mmol/gであり、硫黄原子濃度は9,618ppmである。
攪拌機を備えた四口フラスコにイソブタノール39.8重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート50.0重量部、ブチルアクリレート1.0重量部、ステアリルメタクリレート4.0重量部、合成例8で作製した多官能性マクロモノマー(a2-4)36.0重量部、3-メタクリロキシプロピルジメトキシメチルシラン2.0重量部、3-メルカプトプロピルジメトキシメチルシラン7.0重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.3重量部をイソブタノール20.7重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.3重量部をイソブタノール4.9重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が1,820(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(A-6)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の多官能性マクロモノマー当量は0.017mmol/g、反応性ケイ素基当量は0.47mmol/gであり、硫黄原子濃度は12,424ppmである。
攪拌機を備えた四口フラスコにイソブタノール48.0重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート46.7重量部、ブチルアクリレート28.0重量部、ステアリルメタクリレート9.3重量部、3-メタクリロキシプロピルトリメトキシシラン9.3重量部、3-メルカプトプロピルトリメトキシシラン6.7重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部をイソブタノール16.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.7重量部をイソブタノール6.3重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,230(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(P-1)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の反応性ケイ素基当量は0.72mmol/gであり、硫黄原子濃度は10,941ppmである。
攪拌機を備えた四口フラスコにイソブタノール46.9重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート49.1重量部、ブチルアクリレート29.5重量部、ステアリルメタクリレート9.8重量部、3-メタクリロキシプロピルトリメトキシシラン9.8重量部、3-メルカプトプロピルトリメトキシシラン1.8重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部をイソブタノール16.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.7重量部をイソブタノール6.3重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が4,100(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(P-2)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の反応性ケイ素基当量は0.49mmol/gであり、硫黄原子濃度は2,939ppmである。
攪拌機を備えた四口フラスコにイソブタノール46.9重量部を入れ、窒素雰囲気下、105℃まで昇温した。そこに、メチルメタクリレート55.0重量部、ブチルアクリレート31.0重量部、2-エチルへキシルアクリレート0.5重量部、ステアリルメタクリレート6.0重量部、3-メタクリロキシプロピルトリメトキシシラン0.5重量部、3-メルカプトプロピルトリメトキシシラン7.0重量部、及び2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部をイソブタノール16.4重量部に溶解した混合溶液を5時間かけて滴下した。さらに2,2’-アゾビス(2-メチルブチロニトリル)0.7重量部をイソブタノール6.3重量部に溶解した混合溶液を加え105℃で2時間重合を行い、数平均分子量が2,200(GPC分子量)である反応性ケイ素基含有(メタ)アクリル酸エステル系共重合体(P-3)のイソブタノール溶液(固形分60%)を得た。当該溶液の固形分の反応性ケイ素基当量は0.36mmol/gであり、硫黄原子濃度は11,410ppmである。
治具として直径25mmのコーンプレート(2°)を用い、ギャップを60μmに設定し、回転速度が0.1sec-1の時の各混合物の粘度を測定した。装置はTAインスツルメンツ製レオメーター(ARES-G2)を使用した。得られた結果を表1に示す。
(2)n-ブチルアクリレート
(3)2-エチルへキシルアクリレート
(4)ステアリルメタクリレート
(5)3-メタクリロキシプロピルジメトキシメチルシラン
(6)3-メタクリロキシプロピルトリメトキシシラン
(7)3-メルカプトプロピルジメトキシメチルシラン
(8)3-メルカプトプロピルトリメトキシシラン
(9)ポリプロピレングリコールジアクリレート 数平均分子量700(新中村化学工業(株))
また、多官能マクロモノマー(a2)を使用せず、単量体(a1’)が9重量%以下である(メタ)アクリル酸エステル系共重合体(P-3)は、ポリオキシアルキレン系重合体(B-1)と相溶しないが、(メタ)アクリル酸エステル系共重合体(A-4)は、単量体(a1’)が9重量%以下でもポリオキシアルキレン系重合体(B-1)と相溶することが分かる。
合成例1で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-1)60重量部と、合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液を固形分が40重量部となるように混合した後、イソブタノールを加熱脱揮した。得られた混合物に、充填剤としてナノックス#30(重質炭酸カルシウム 丸尾カルシウム(株)製)40重量部、CCR-S10(合成炭酸カルシウム 白石カルシウム(株)製)30重量部、可塑剤としてアクトコールP-23(ポリプロピレングリコール 三井化学(株)製)20重量部、チキソ性付与剤としてディスパロン6500(脂肪酸アマイドワックス 楠本化成(株)製)2.5重量部、酸化防止剤としてノクラックCD(4,4’-ビス(α,α-ジメチルベンジル)ジフェニルアミン 大内新興化学工業(株)製)1重量部、アデカスタブAO-60(ペンタエリスリトール テトラキス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート (株)ADEKA)1重量部をプラネタリーミキサーを用いて混合し、120℃で1時間減圧加熱脱水した。得られた組成物を冷却し、脱水剤としてA-171(ビニルトリメトキシシラン Momentive(株))3重量部、接着性付与剤としてKBM-603(N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン 信越化学工業(株)製)3重量部、硬化触媒としてネオスタンU-810(ジオクチル錫ジラウレート 日東化成(株)製)0.3重量部を混合して1液型硬化性組成物を得た。
得られた1液硬化性組成物を、直径10mmのポリエチレン製チューブに充填し、23℃50%RH条件下で養生し、1日後及び7日後に、スパチュラを用いて、ゲル化した部分を取出し、その厚みを測定した。結果を表2に示す。
得られた1液型硬化性組成物を用いて厚さ約2mmのシートを作製し、23℃50%RH条件下で3日間、次いで50℃で4日間硬化養生を行った。得られたシートを3号ダンベル型(JIS K 6251)に打ち抜き、23℃50%RHで引っ張り強度試験を行い、50%伸長時応力(M50)、破断時の強度(TB)、破断時の伸び(%)を測定した。引張り物性は(株)島津製オートグラフ(AGS-X)を用い200mm/minの引張り速度で測定を行った。結果を表2に示す。
合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液の代わりに、合成例11で得られた(メタ)アクリル酸エステル系共重合体(A-3)のイソブタノール溶液を用いたこと以外は、実施例1と同様にして1液型硬化性組成物を得て各評価を行った。結果を表2に示す。
合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液の代わりに、合成例13で得られた(メタ)アクリル酸エステル系共重合体(A-5)のイソブタノール溶液を用いたこと以外は、実施例1と同様にして1液型硬化性組成物を得て各評価を行った。結果を表2に示す。
合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液の代わりに、合成例13で得られた(メタ)アクリル酸エステル系共重合体(A-5)のイソブタノール溶液を用い、合成例1で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-1)の代わりに、合成例2で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-2)を用い、硬化触媒としてDBU(1,8-ジアザビシクロ[5.4.0]ウンデセン-7 サンアプロ(株))を0.8重量部用いたこと以外は、実施例1と同様にして1液型硬化性組成物を得て各評価を行った。結果を表2に示す。
合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液の代わりに、合成例13で得られた(メタ)アクリル酸エステル系共重合体(A-5)のイソブタノール溶液を用い、合成例1で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-1)の代わりに、合成例4で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-4)を用いたこと以外は、実施例1と同様にして1液型硬化性組成物を得て各評価を行った。結果を表2に示す。
合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液の代わりに、合成例15で得られた(メタ)アクリル酸エステル系共重合体(P-1)のイソブタノール溶液を用いたこと以外は、実施例1と同様にして1液型硬化性組成物を得て各評価を行った。結果を表2に示す。
(2):合成炭酸カルシウム(白石カルシウム(株))
(3):ポリプロピレングリコール(三井化学(株))
(4):脂肪酸アマイドワックス(楠本化成(株))
(5):酸化防止剤(大内新興化学工業(株))
(6):酸化防止剤((株)ADEKA)
(7):ビニルトリメトキシシラン(Momentive(株))
(8):N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン(信越化学工業(株))
(9):ジオクチル錫ジラウレート(日東化成(株))
(10):1,8-ジアザビシクロ[5.4.0]ウンデセン-7(サンアプロ(株))
合成例9で得られた(メタ)アクリル酸エステル系共重合体(A-1)のイソブタノール溶液の代わりに、合成例14で得られた(メタ)アクリル酸エステル系共重合体(A-6)のイソブタノール溶液を用い、合成例1で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-1)の代わりに、合成例3で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-3)を用い、更に、合成例5で得られた反応性ケイ素基含有ポリオキシプロピレン重合体(B-5)20重量部を配合し、可塑剤アクトコールP-23を配合せず、硬化触媒としてネオスタンS-1(ジオクチル錫オキサイドとシリケート化合物との反応物 日東化成(株))を1.5重量部用いたこと以外は、実施例1と同様にして1液型硬化性組成物を得て各評価を行った。結果を表3に示す。
(2):合成炭酸カルシウム(白石カルシウム(株))
(4):脂肪酸アマイドワックス(楠本化成(株))
(5):酸化防止剤(大内新興化学工業(株))
(6):酸化防止剤((株)ADEKA)
(7):ビニルトリメトキシシラン(Momentive(株))
(8):N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン(信越化学工業(株))
(11):ジオクチル錫オキサイドとシリケート化合物との反応物(日東化成(株))
Claims (14)
- 下記式(1)に示す反応性ケイ素基を有する(メタ)アクリル酸エステル系共重合体(A)、及び、
下記式(1)に示す反応性ケイ素基を有するポリオキシアルキレン系重合体(B)、を含有する硬化性組成物であって、
(メタ)アクリル酸エステル系共重合体(A)を構成する単量体成分が、
(メタ)アクリル酸エステル(a1)、
(メタ)アクリロイル基を分子内に1つより多く有するポリオキシアルキレン系重合体(a2)、及び、
メルカプト基を有する連鎖移動剤(a3)、を含有し、並びに
前記単量体成分が、反応性ケイ素基と重合性不飽和基を有する単量体(a4)をさらに含有し、及び/又は、メルカプト基を有する連鎖移動剤(a3)が、反応性ケイ素基をさらに有する、硬化性組成物。
-SiR1 cX3-c (1)
(式中、R1は、置換又は非置換の炭素数1~20の炭化水素基を表す。Xは水酸基または加水分解性基を表す。cは0または1である。) - ポリオキシアルキレン系重合体(a2)が、前記単量体成分中0.08モル%以上6.0モル%以下を占める、請求項1に記載の硬化性組成物。
- メルカプト基を有する連鎖移動剤(a3)が、前記単量体成分中0.4モル%以上15モル%以下を占める、請求項1又は2に記載の硬化性組成物。
- メルカプト基を有する連鎖移動剤(a3)が、前記単量体成分中2重量%以上9重量%以下を占める、請求項1~3のいずれか1項に記載の硬化性組成物。
- (メタ)アクリル酸エステル(a1)のうちアルキルの炭素数が7~30である(メタ)アクリル酸アルキルエステル(a1’)が、前記単量体成分中2重量%以上9重量%以下を占める、請求項1~4のいずれか1項に記載の硬化性組成物。
- ポリオキシアルキレン系重合体(a2)/メルカプト基を有する連鎖移動剤(a3)のモル比が、0.04以上である、請求項1~5のいずれか1項に記載の硬化性組成物。
- ポリオキシアルキレン系重合体(a2)の数平均分子量が20,000以上である、請求項1~6のいずれか1項に記載の硬化性組成物。
- (メタ)アクリル酸エステル系共重合体(A)の重量平均分子量が20,000以下である、請求項1~7のいずれか1項に記載の硬化性組成物。
- (メタ)アクリル酸エステル系共重合体(A)の分子量分布が3.0以上11.0以下である、請求項1~8のいずれか1項に記載の硬化性組成物。
- (メタ)アクリル酸エステル系共重合体(A)中の硫黄原子濃度が700ppm以上20,000ppm以下である、請求項1~9のいずれか1項に記載の硬化性組成物。
- (メタ)アクリル酸エステル系共重合体(A):ポリオキシアルキレン系重合体(B)の重量比が、5:95~50:50である、請求項1~10のいずれか1項に記載の硬化性組成物。
- ポリオキシアルキレン系重合体(B)が直鎖状である、請求項1~11のいずれか1項に記載の硬化性組成物。
- ポリオキシアルキレン系重合体(B)の数平均分子量が20,000以上である、請求項1~12のいずれか1項に記載の硬化性組成物。
- 請求項1~13のいずれか1項に記載の硬化性組成物の硬化物。
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| EP22775846.3A EP4317207A4 (en) | 2021-03-26 | 2022-03-25 | Curable composition and cured product thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023132323A1 (ja) * | 2022-01-06 | 2023-07-13 | 株式会社カネカ | 硬化性組成物及びその硬化物 |
| WO2023132324A1 (ja) * | 2022-01-06 | 2023-07-13 | 株式会社カネカ | 硬化性組成物及びその硬化物 |
| WO2025182690A1 (ja) * | 2024-03-01 | 2025-09-04 | 株式会社カネカ | グラフト共重合体および硬化性組成物 |
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| WO2023132324A1 (ja) * | 2022-01-06 | 2023-07-13 | 株式会社カネカ | 硬化性組成物及びその硬化物 |
| WO2025182690A1 (ja) * | 2024-03-01 | 2025-09-04 | 株式会社カネカ | グラフト共重合体および硬化性組成物 |
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| EP4317207A1 (en) | 2024-02-07 |
| EP4317207A4 (en) | 2025-03-26 |
| JPWO2022203065A1 (ja) | 2022-09-29 |
| CN116997610A (zh) | 2023-11-03 |
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