WO2022242755A1 - Sealed container and preparation method therefor, sheet composite material, and container precursor - Google Patents
Sealed container and preparation method therefor, sheet composite material, and container precursor Download PDFInfo
- Publication number
- WO2022242755A1 WO2022242755A1 PCT/CN2022/094168 CN2022094168W WO2022242755A1 WO 2022242755 A1 WO2022242755 A1 WO 2022242755A1 CN 2022094168 W CN2022094168 W CN 2022094168W WO 2022242755 A1 WO2022242755 A1 WO 2022242755A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- region
- adhesive
- sealed container
- auxiliary separation
- auxiliary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/40—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to contain liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/28—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with extensions of sides permanently secured to adjacent sides, with sides permanently secured together by adhesive strips, or with sides held in place solely by rigidity of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/4279—Joints, seams, leakproof joints or corners, special connections between panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/02—Wrappers or flexible covers
- B65D65/14—Wrappers or flexible covers with areas coated with adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/42—Applications of coated or impregnated materials
Definitions
- Embodiments of the present disclosure relate to a sealed container, a sheet-like composite material, a container precursor, and a method of manufacturing a sealed container.
- Food packaging protects food and is an important part of food products.
- Food packaging can prevent food from being damaged by biological, chemical or physical external factors during the circulation of food products from the packaging factory to the hands of consumers, that is, food packaging has the function of maintaining the stable quality of the food itself.
- the design of beautiful and practical food packaging also has the function of attracting consumers. This design is not only reflected in the convenience of eating food, but also in the aesthetic feeling of the appearance of food packaging, which has value other than the food packaged in it. , therefore, food packaging process is also an integral part of food manufacturing system engineering.
- food packaging includes containers made of a laminate comprising an outer polymer layer, a carrier layer of cardboard or paper to impart dimensional stability to the container, an adhesion promoter layer, a barrier layer, and an inner polymer layer.
- Decorative or printed graphics are an important part of food packaging, such decorative or printed graphics can include information about food ingredients and instructions to be stored in containers formed from laminated materials, and can also provide consumers with Provides a visually appealing appearance.
- At least one embodiment of the present disclosure provides a sealed container, including: a top, including a top surface and a side surface above about half the height of the sealed container, and including a first region; The top is connected, wherein the first area and the top adhesive part are bonded to each other and completely overlapped; the sealed container further includes an auxiliary separating part, and the auxiliary separating part is interposed between the first area and the Between the top bonding parts, the sealed container includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer and an outer heat-seal layer away from the contents of the sealed container stacked in sequence, the auxiliary The material of the separation part is different from that of the outer heat-sealing layer; the sealed container also includes a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the sealed container remains stable.
- the airtight container provided in at least one embodiment of the present disclosure, there is a trace line at the position where the top adhesive part is connected to the top, and the top adhesive part is folded relative to the top along the trace line to a position where the first region and the top bonding portion are bonded to each other; the auxiliary separation member is disposed spaced apart from the trace line.
- the plane shape of the auxiliary separation component includes a first polygon, and the first polygon includes a first vertex, and the first vertex The vertex is the point of the auxiliary separation part farthest from the trace line;
- the planar shape of the top bonding part is a second polygon, and the second polygon includes a second vertex angle, and the second The vertex of the vertex is the point farthest from the trace line of the top bonding part;
- the shortest distance between the first polygon and the trace line is the first distance; the second vertex to the trace
- the shortest distance of the lines is the second distance; the first distance is greater than or equal to half of the second distance.
- the auxiliary separation component includes a plurality of dot patterns separated from each other and/or the auxiliary separation component includes a grid pattern.
- the area of the auxiliary separation component is 5%-80% of the area of the first region.
- the airtight container is cylindrical, and the top bonding part is disposed on the side surface of the top.
- the airtight container includes two oppositely arranged top adhesive parts, and only one of the top adhesive parts and the first region Said auxiliary separation means are provided.
- the sealed container provided in at least one embodiment of the present disclosure further includes a top sealing part and a bottom sealing part, wherein the sealing strength of the top sealing part is smaller than that of the bottom sealing part.
- the auxiliary separation component includes ink; the outer surface of the sealed container is provided with a decorative pattern, the decorative pattern has at least one color and the auxiliary separation component same.
- the auxiliary separating part includes a first adhesive, and the first region and the top adhesive part are bonded to each other by the first adhesive , and the softening temperature of the first binder is 40°C-70°C.
- the auxiliary separation component includes a first adhesive, and a second adhesive is interposed between the first region and the top adhesive part , the first region and the top bonding portion are bonded to each other by the first adhesive and the second adhesive, the softening temperature of the first adhesive being lower than that of the second adhesive The softening temperature of the binder.
- the top adhesive part when the temperature of the sealed container reaches a first preset temperature, the top adhesive part is configured to be separated from the top; when the sealed container When the temperature reaches a second preset temperature, the airtight container is configured to form a pressure relief opening, and the pressure relief opening is configured to communicate the interior of the airtight container to the external environment; the first preset temperature is less than or equal to the set temperature the second preset temperature.
- At least one embodiment of the present disclosure also provides a sheet-like composite material
- the sheet-like composite material includes a first surface and a second surface, and includes a first composite region and a second composite region, wherein the first composite region includes The first heat-sealing layer, the supporting layer and the second heat-sealing layer stacked in sequence from the first surface to the second surface;
- the laminated auxiliary separation member, the first heat-sealing layer, the support layer and the second heat-sealing layer, and the material of the auxiliary separation member is different from that of the first heat-sealing layer
- the sheet The sheet-like composite material also includes two first boundary edges parallel to the longitudinal direction and two second boundary edges parallel to the transverse direction, the longitudinal direction and the transverse direction are orthogonal;
- the sheet-like composite material also includes a bottom transverse crease lines and top transverse crease lines dividing the sheet-like composite material into: a bottom region comprising a bottom crease pattern; a top region comprising a bottom
- a decorative pattern is provided on the side of the first heat-sealing layer away from the second heat-sealing layer , the decorative pattern has at least one color that is the same as that of the auxiliary separation component.
- At least one embodiment of the present disclosure further provides a container precursor, the container precursor comprising: the sheet-shaped composite material in any one of the above-mentioned embodiments and a longitudinal seam, wherein the longitudinal seam connects the sheet-shaped composite material Two of said first boundary edges are connected to form a surrounding container precursor.
- the auxiliary separation component is exposed to the external environment or the auxiliary separation component is covered by a release film detachable from the auxiliary separation component.
- the auxiliary separation component includes ink; at least one of the outer surface of the top region and the outer surface of the flap region is provided with a decorative pattern, the The decorative pattern has at least one color that is the same as that of the auxiliary separating member.
- the auxiliary separation component includes a first adhesive, and the softening temperature of the first adhesive is 40°C-70°C.
- the auxiliary separation component includes a first adhesive, and at least one of the first region and the flap region is further provided with a second adhesive , the softening temperature of the first binder is lower than the softening temperature of the second binder.
- At least one embodiment of the present disclosure also provides a method for preparing a sealed container, the preparation method includes: providing a top, the top includes a top surface and a side surface that is more than half the height of the sealed container to be formed, and includes a second a region; providing a top bond, the top bond being connected to the top; bonding the first region and the top bond to each other and completely overlapping; wherein,
- the manufacturing method further includes: providing an auxiliary separation member interposed between the first region and the top adhesive portion, wherein the sealed container to be formed includes a composite layer, the The composite layer includes an inner heat-sealing layer, a support layer and an outer heat-sealing layer away from the contents of the sealed container to be formed in sequence, and the material of the auxiliary separation component is the same as the material of the outer heat-sealing layer Different; the preparation method further includes: providing a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the sealed container remains stable.
- the preparation method provided by at least one embodiment of the present disclosure further includes: forming a decorative pattern on the outer surface of the sealed container to be formed, and using at least one color of ink forming the decorative pattern to form the auxiliary Separate parts.
- providing the auxiliary separation member includes: using a first adhesive to form the auxiliary separation member, and the softening temperature of the first adhesive is 40° C. -70° C.; the first region and the top bonding portion are bonded to each other by the first adhesive.
- FIG. 1 is a schematic diagram of a three-dimensional structure of a sealed container provided by an embodiment of the present disclosure
- Fig. 2 is a schematic diagram of the planar structure after the top and the top bonding part are disassembled in Fig. 1;
- Fig. 3 is the cross-sectional structure schematic diagram along A-A ' line in Fig. 1;
- FIG. 4 is a schematic plan view of an auxiliary separation component and a first region provided by an embodiment of the present disclosure
- Fig. 5 is a schematic plan view of an auxiliary separation component and a top bonding part provided by an embodiment of the present disclosure
- Fig. 6 is a schematic plan view of an auxiliary separation component provided by an embodiment of the present disclosure.
- Fig. 7 is a schematic structural view of the top bonding part and the top in a separated state provided by an embodiment of the present disclosure
- Fig. 8A is a schematic plan view of the bottom of a sealed container provided by an embodiment of the present disclosure.
- Fig. 8A' is a schematic cross-sectional structure diagram of the bottom of the sealed container in Fig. 8A along the line O-O';
- Fig. 8B is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure.
- Fig. 8B' is a schematic cross-sectional structural view of the bottom of the sealed container in Fig. 8B along the line O-O';
- Fig. 8C is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure.
- Fig. 8C' is a schematic cross-sectional structure diagram of the bottom of the sealed container in Fig. 8C along the line O-O';
- Fig. 9A is a schematic plan view of a sheet-like composite material provided by an embodiment of the present disclosure.
- Fig. 9B is a schematic cross-sectional structure diagram obtained by cutting the sheet-like composite material in Fig. 9A along the line A-A';
- FIG. 10 is a schematic three-dimensional structure diagram of a container precursor formed by using the sheet-like composite material in FIG. 9A provided by an embodiment of the present disclosure
- Fig. 11 is a schematic diagram of a three-dimensional structure of a container precursor provided by an embodiment of the present disclosure.
- Fig. 12 is a schematic plan view of a top bonding part and auxiliary separation parts provided by an embodiment of the present disclosure
- Fig. 13 is a schematic plan view of the top bonding part and the auxiliary separation part provided by another embodiment of the present disclosure
- Fig. 14 is a schematic diagram of a three-dimensional structure of a container precursor provided by another embodiment of the present disclosure.
- Fig. 15 is a flowchart of a method for preparing a sealed container according to an embodiment of the present disclosure
- Fig. 16 is a flowchart of a method for preparing a sealed container according to yet another embodiment of the present disclosure
- Fig. 17 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure.
- Fig. 18 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure.
- a microwave oven to heat food has the advantages of quickness, strong operability, high safety, and hygiene. Therefore, a microwave oven is usually used to heat food. Due to the limitation of actual conditions, it is sometimes inconvenient to transfer food to a container suitable for microwave ovens, but to directly heat the packaged food without opening the package, which requires the use of materials suitable for microwave ovens to form food packaging.
- the materials suitable for microwave ovens include non-metallic materials, for example, polyethylene terephthalate (PET) is used to form the first film layer, and then the first film layer is coated with inorganic metal oxides to form food packaging materials, In order to replace the commonly used metal aluminum as food packaging materials.
- PET polyethylene terephthalate
- the airtightness of the airtight container is very good, and the airtight container is usually not completely filled with food, some gas will remain in the airtight container, or water vapor will be generated during the heating process of the airtight container containing fluid food Therefore, the gas remaining in the sealed container and/or the water vapor generated during the heating process will usually cause the sealed container to expand due to the continuation of the heating process.
- the heating process continues and the internal pressure of the sealed container reaches the pressure threshold that causes the sealed container to burst or the contents in the sealed container to splash, the phenomenon of bursting of the sealed container or the splashing of the contents in the sealed container will occur, thus It is necessary to prevent the above-mentioned bursting or splashing phenomenon.
- the inventors of the present disclosure have noticed that it is possible to weaken the bond between the first region of the top of the sealed container and the top bonding portion by interposing an auxiliary separation member between the first region of the top included in the sealed container and the top bonding portion.
- Adhesion which makes the top adhesive more likely to pop off the top, thereby providing a pressure relief space when the contents of the sealed container are heated to prevent the contents from splattering.
- the raised ear flaps can also serve as a reminder, that is, when the ear flaps are raised, it means that the heating temperature has reached the threshold, prompting the consumer to stop heating the sealed container and take out the sealed container.
- the top and the top bonding part will be separated when the temperature of the sealed container reaches the preset temperature.
- the sealed container will form a pressure relief opening, so that the sealed container Gas (including residual gas during packaging and/or water vapor formed during heating) is discharged through the pressure relief opening to reduce the pressure difference between the inside and outside of the sealed container, thereby preventing the sealed container from bursting or the contents of the sealed container from splashing Phenomenon.
- an auxiliary separation member interposed between the first region of the top comprising the sealed container and the top adhesive may also make it easier for the consumer to manually pull the top adhesive away from the top of the sealed container prior to microwave heating , to pre-provide space for relieving pressure.
- At least one embodiment of the present disclosure provides a sealed container, the sealed container includes: a top and a top bonding portion, the top includes a top surface and a side surface above about half the height of the sealed container, and includes a first region; the top The bonding part is connected to the top, wherein the first area and the top bonding part are bonded to each other and completely overlapped; the sealed container also includes an auxiliary separating part, which is interposed between the first area and the top bonding part, sealing
- the container includes a composite layer, the composite layer includes an inner heat-sealing layer, a support layer and an outer heat-sealing layer away from the contents of the sealed container stacked in sequence, and the material of the auxiliary separation part is different from that of the outer heat-sealing layer; the sealed container A bottom is also included, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the airtight container remains stable.
- the auxiliary separation part can weaken the adhesive force between the first region of the top and the top adhesive part, so that when the sealed container is heated, the top and the top adhesive part are separated when the temperature of the sealed container reaches a preset temperature , and then as the heating process continues, the sealed container forms a pressure relief opening, so that the gas in the sealed container is discharged from the pressure relief opening, so as to reduce the pressure difference between the inside and outside of the sealed container, thereby preventing the sealed container from bursting or the gas in the sealed container
- the phenomenon of splashing of contents may be a fluid, or may include a solid component with a certain amount of moisture, or may be a solid component that does not contain moisture.
- FIG. 1 is a schematic diagram of a three-dimensional structure of a sealed container provided by an embodiment of the present disclosure. As shown in FIG. 1), and the top bonding part 102 is connected to the top 101. When the bottom 107 is placed on a horizontal surface or a substantially horizontal surface, the airtight container 100 can maintain a stable state without falling over.
- the top 101 includes a top surface and a side surface above about half the height of the sealed container, and includes a first region, which and the top bonding portion 102 are bonded to each other and completely overlapped, and the top The bonding part 102 is located on the side surface of the top 101 .
- the top bonding part 102 may also be located on the top surface of the airtight container 100 and connected to the top 101 , which is not limited in this embodiment of the present disclosure.
- the outer contour shape of the airtight container 100 shown in FIG. 1 is a cuboid
- the cuboid airtight container is a brick-shaped box-shaped container.
- Embodiments of the present disclosure are not limited thereto.
- the outer contour shape of the airtight container can also be a cylinder Solids, cubes, polyhedrons with faces greater than 6, etc.
- the top 101 and the top bonding portion 102 are attached to each other and at least partially overlapped, for the convenience of illustration, the part shown by the dotted triangle in FIG. A part of the top 101, the part shown by the solid line triangle MNH is defined as the top bonding part 102, and the top bonding part 102 is located on the top 101, and the top bonding part 102 and the top 101 share a bottom edge at the joint.
- the top 101 may be all or part of the cross-section D-E-F-G located in the middle of the part of the entire sealed container.
- the top 101 can be a part at the upper end of a rectangular side surface of the cuboid in FIG. 1; the top 101 can also be all or part of the top surface of the cuboid in FIG. 1; A part of a rectangular side surface located at the upper end; FIG. 1 is shown as an example of a dotted triangle, embodiments of the present disclosure are not limited thereto, and it may also include a top sealing portion and a partial area near the top sealing portion, but does not include Top Bond 102 .
- the top bonding part 102 can be other parts of the cuboid in FIG. Any polygonal part that is collinear; it may also refer only to the triangular area 102 shown in FIG. 1 , that is, the area shown by the triangle MNH.
- the planar shape of the top 101 and the planar shape of the top bonding portion 102 are both triangles.
- the top 101 and the top bonding portion 102 may have different planar shapes.
- the planar shapes of the top 101 and the top bonding portion 102 can be pentagon, heptagon, square, rectangle, combination of square and triangle, combination of rectangle and triangle, combination of circle and triangle, ellipse and triangle One of a combination of , zigzag, etc.
- a substantially horizontal surface refers to a plane whose angle with the horizontal surface is within 30 degrees; the stable state of the airtight container means that when the airtight container is placed on a bearing plane that is stationary or rotates on a horizontal plane, Even if the top of the sealed container is open, the product inside the sealed container will not flow out.
- the bottom of the airtight container can be a structure in which the part of the middle area of the bottom is recessed toward the side near the top, and the part of the outer peripheral edge is in the same plane; it can also be a part of the middle area of the bottom or close to the middle area The part protrudes away from the top; or it can also be crimped on two planes. Since the thickness of the crimped plane is very thin, the bottom can be considered as a structure located on the same plane; or it can also be that the bottom The middle area is on the same plane as the top, and at least part of the edge is recessed toward the side near the top, or protrudes toward the side away from the top.
- Embodiments of the present disclosure do not limit the specific structure of the bottom, as long as the airtight container remains stable and does not fall over when the bottom is placed on a horizontal surface or a substantially horizontal surface.
- Fig. 2 is a schematic diagram of the planar structure after the top and the top adhesive part are disassembled in Fig. 1, as shown in Fig. 2, the top 101 includes a first region 103, in conjunction with Fig. Knots 102 are bonded to each other and completely overlap.
- the bonding strength between the first region 103 and the top bonding portion 102 is 2N to 20N.
- the first area 103 and the top adhesive portion 102 are adhered to each other so that the airtight container 100 can be sealed more firmly after the contents 111 are filled.
- the first region 103 and the top bonding portion 102 are bonded to each other such that the sealed container 100 has a generally regular shape.
- the bonding between the first region 103 and the top bonding portion 102 does not mean that the entire first region 103 is to be bonded to the entire top bonding portion 102, but a part of the first region 103 and a part of the top bonding portion 102 Bonding is not limited in the embodiments of the present disclosure, and it only needs to bond the top 101 and the top bonding part 102 to each other.
- planar shapes of the first region 103 and the top bonding portion 102 are respectively triangular for illustration. Polygon, square, rectangle, combination of square and triangle, combination of rectangle and triangle, combination of circle and triangle, combination of ellipse and triangle, etc.
- FIG. 3 is a schematic cross-sectional structure diagram along the line AA' in FIG. 1, in which the first region 103 has a thickness corresponding to the thickness of the top 101, the thickness of the top bonding portion 102 and the thickness of the auxiliary separation member 105. All are enlarged, and the thickness ratios of the three are not limited to the proportional relationship in FIG. 3 .
- the auxiliary separating member 105 is interposed between the first region 103 and the top bonding portion 102, the sealed container 100 includes a composite layer, and the composite layer includes an inner layer heat-sealing layer, a support layer and a distance layer stacked in sequence.
- the material of the auxiliary separation member 105 is different from that of the outer heat-sealing layer for sealing the contents of the container.
- the support layer in the composite layer can be a paper base layer to play a supporting role.
- the material of the outer heat-sealing layer and the inner heat-sealing layer may be polyolefin.
- polyolefin refers to the individual polymerization or A general term for a class of thermoplastic resins obtained by copolymerization.
- the polyolefin includes polyethylene or polypropylene.
- the polyethylene is, for example, high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), very low-density polyethylene (VLDPE) or polyethylene (PE) etc.
- HDPE high-density polyethylene
- MDPE medium-density polyethylene
- LDPE low-density polyethylene
- LLDPE linear low-density polyethylene
- VLDPE very low-density polyethylene
- PE polyethylene
- the material of the auxiliary separation member 105 is different from the material of the surface of the first region 103 that is in contact with the auxiliary separation member 105; or, When the surface of the top bonding part 102 that is in contact with the auxiliary separation part 105 is an outer heat seal layer, the material of the auxiliary separation part 105 is different from the material of the surface of the top bonding part 102 that is in contact with the auxiliary separation part 105; or, When the surface of the first region 103 in contact with the auxiliary separation member 105 is the outer heat seal layer, and the surface of the top bonding portion 102 that is in contact with the auxiliary separation member 105 is the outer heat seal layer, the material of the auxiliary separation member 105 Different from the material of the surface of the first region 103 in contact with the auxiliary separation member 105 and different from the material of the surface of the top bonding portion 102 in contact with the auxiliary separation member 105
- the material of the surface of the first region 103 in contact with the auxiliary separation member 105 and the material of the surface of the top adhesive portion 102 in contact with the auxiliary separation member 105 may be the same or different.
- the trace line 106 is a straight line, and the planar shape of the corresponding top bonding portion 102 may be a triangle, a rectangle, or the like.
- the trace line 106 can also be an arc, and the planar shape of the corresponding top bonding portion 104 can be fan-shaped, semi-circular, or elliptical.
- the top bonding portion 102 may be a wing portion of the airtight container 100 , which may be in the top area of the airtight container and connected to the top 101 of the airtight container.
- FIG. 4 is a schematic plan view of an auxiliary separation component and a first region provided by an embodiment of the present disclosure.
- the component 105 is disposed in the area of the first region 103 away from the trace line 106
- the auxiliary separation component 105 is disposed at the end point of the first region 103 farthest from the trace line 106 and its adjacent area. Disposing the auxiliary separating member 105 on the first region 103 away from the trace line 106 can weaken the bonding ability of the edge region, so that the top 101 and the top bonding part 102 are easier to separate at the edge during the heating process.
- FIG. 5 is a schematic plan view of an auxiliary separation component and a top bonding part provided by an embodiment of the present disclosure.
- the separating part 105 is disposed on the area of the top bonding part 102 away from the trace line 106
- the auxiliary separating part 105 is disposed on the position of the end point of the top bonding part 102 farthest from the trace line 106 and its adjacent area. Disposing the auxiliary separating member 105 on the region of the top bonding part 102 away from the trace line 106 can weaken the bonding ability of the edge region, so that the top 101 and the top bonding part 102 are easier to separate at the edge part during the heating process.
- the area of the first region 103 far away from the trace line 106 refers to the region of the first region 103 that is not adjacent to the trace line 106, or the position of the end point of the first region 103 farthest from the trace line 106 and The region adjacent to the end points; the region of the top bond 102 away from the trace line 106 refers to the region of the top bond 102 that is not adjacent to the trace line 106, or the end point of the top bond 102 that is farthest from the trace line 106 and the area adjacent to the endpoint.
- the planar shape of the auxiliary separating member 105 includes a first polygon.
- the first polygon may be a triangle, a rhombus, a pentagon, a heptagon, a combination of a square and a triangle, a combination of a rectangle and a triangle, a combination of a circle and a triangle, a combination of an ellipse and a triangle, or a zigzag.
- Fig. 5 illustrates that the first polygon is a triangle as an example, the first polygon ABC includes the first vertex angle ⁇ ABC, and the vertex B (first vertex) of the first vertex angle ⁇ ABC is an auxiliary separation The point of the part 105 furthest from the trace line 106 .
- the planar shape of the top bonding portion 102 is a second polygon
- the second polygon can be a combination of triangle, rhombus, pentagon, heptagon, square and triangle , a combination of a rectangle and a triangle, a combination of a circle and a triangle, a combination of an ellipse and a triangle, or a zigzag, etc.
- Fig. 5 illustrates by taking the second polygon as a triangle as an example, the second polygon A'B'C' includes a second vertex angle ⁇ A'B'C', and the second vertex angle ⁇ A
- the vertex B' (second vertex) of 'B'C' is the point of the top bond 102 farthest from the trace line 106, and the first vertex ⁇ ABC coincides with the second vertex ⁇ A'B'C'.
- setting the end point B of the auxiliary separation member 105 furthest from the trace line 106 to coincide with the end point B' of the top adhesive part 102 furthest from the trace line 106 can weaken the edge portion relative to the case where the lines coincide at the edge.
- the bonding ability at the end point position so that the top 101 and the top bonded part 102 are easier to separate at the end point B' position of the edge portion of the top bonded part 102 during the heating process, so that the top bonded part 102
- the end point B' of is more likely to warp, and due to the effect of tensile stress, the top bonding part 102 is more likely to be separated from the top 101 gradually from the position of the end point B' to the position close to the trace line 106 .
- the shortest distance between the first polygon ABC and the trace line 106 is the first distance d1
- the shortest distance between the first vertex B and the second vertex B' and the trace line 106 is the second distance d2
- the first distance d1 is greater than or equal to half of the second distance d2. That is, what is shown in FIG. 5 is that d1 is greater than half of the second distance d2.
- the above-mentioned first distance d1 is greater than or equal to the distance relationship of half of the second distance d2, which can ensure that the auxiliary separation member 105 is arranged on the half area or the small half area of the top bonding part 102 away from the trace line 106 (that is, as shown in FIG.
- the area of the auxiliary separating part 105 can be less than or equal to half of the area of the top bonding part 102, and it can also ensure that the first region 103 and the top A sufficient bonding area between the bonding parts 102 can ensure the airtightness of the airtight container 100 .
- the side AC of the first polygon ABC opposite to the first vertex angle ⁇ ABC is the first base, and the first base AC is parallel to the trace line 106 .
- the side opposite to the second vertex angle ⁇ A'B'C' of the second polygon A'B'C' is the second base A'C', and the second base A'C' is parallel to
- the trace line 106 does not coincide with the trace line 106 .
- the bottom edge of the top bond 102 coincides with the trace line 106 .
- FIG. 6 is a schematic plan view of an auxiliary separation component provided by an embodiment of the present disclosure.
- the auxiliary separation component 105 includes a grid pattern; or, as shown in FIG. 6(b)
- the auxiliary separation part 105 includes a plurality of dot patterns separated from each other; or, as shown in FIG. 6(c), the auxiliary separation part 105 includes a combination of a plurality of dot patterns and grid patterns separated from each other. 1 and 2, when the auxiliary separating member 105 shown in any one of FIGS. Adhesive force between the first region 103 and the top bonding part 102 can be ensured to have sufficient and uniform adhesive force.
- top 101 and the top bonding part 102 will be separated quickly, thereby speeding up the subsequent need to form
- the speed of the pressure relief opening is formed, so that the gas in the sealed container is released in time.
- the structural design shown in Figure 6 (a)-6 (c) can also ensure that the various parts of the auxiliary separation component Uniformity of structure and material setup.
- the area of the auxiliary separating member 105 is 5%-80% of the area of one of the first region 103 and the top bonding part 102 .
- the area of the auxiliary separating member 105 is 5%-80% of the area of the first region 103, for example, the area of the auxiliary separating member 105 is 5%, 10%, 20%, 30% of the area of the first region 103, 40%, 50%, 60%, 70% or 80%.
- the area of the auxiliary separating part 105 is 5%-80% of the area of the top bonding part 102, for example, the area of the auxiliary separating part 105 is 5%, 10%, 20%, 30% of the area of the top bonding part 102 %, 40%, 50%, 60%, 70% or 80%.
- the airtight container 100 is cylindrical, and the top bonding portion 102 is arranged on the side surface of the top 101, and the cylindrical part of the airtight container 100 is a quadrangular prism whose outer contour is a cuboid .
- FIG. 7 is a schematic diagram of the top bonding part and the top provided by an embodiment of the present disclosure in a separated state. As shown in FIG. The portion of 106 is first separated from the top 101, and then with further heating, the top bond 102 gradually lifts to make the top bond 102 separate from the top 101 and connect only at the trace line 106 to form the top bond 102 shown in FIG. state diagram.
- the top bonding portion 102 is arranged on the side surface of the top 101, and the top bonding portion 102 is provided on both side surfaces of the top 101 (one of which is not shown due to occlusion), that is, the The airtight container 100 includes two top bonding parts 102 , of which only one top bonding part 102 is separated from the top 101 , and only the one top bonding part 102 is provided with an auxiliary separating part 105 .
- auxiliary separation member 105 is provided on both top bonding parts 102, when only one top bonding part 102 is provided with the auxiliary separation part 105, it is more conducive to forming a pressure relief opening at the top seal, thereby more Facilitate the subsequent pressure relief process.
- the two top adhesive parts 102 located on both sides of the top of the airtight container 100 are separated from the top 101 .
- the airtight container 100 may also include a bottom and a bottom bonding part, the bottom bonding part is connected to the bottom, and no auxiliary separation part is provided on the bottom bonding part, and the positional relationship between the bottom and the bottom bonding part can be Refer to the connection relationship between the top and the top bonding part mentioned above, and details will not be repeated here.
- the sealed container 100 further includes a top seal and a bottom seal, the seal strength of the top seal is smaller than that of the bottom seal, so that when a pressure relief opening needs to be formed, the pressure relief opening is formed on the top seal .
- the auxiliary separating part 105 includes ink
- the outer surface of the sealed container 100 is provided with a decorative pattern 108
- the decorative pattern 108 has at least one color that is the same as the auxiliary separating part 105, that is, it can only be on the top 101
- the outer surface of the top is provided with a decorative pattern 108
- the outer surface of the top bonding part 102 can also be provided with a decorative pattern 108
- the outer surface of the top 101 and the outer surface of the top bonding part 102 can also be provided with a decorative pattern 108 .
- the outer surface of the top 101 is provided with a decorative pattern 108
- the decorative pattern 108 has at least one color and the same as the auxiliary separation part 105
- the decorative pattern 108 and the auxiliary separation part 105 are all printed with red ink Formed, or the decorative pattern 108 and the auxiliary separating part 105 are formed by printing with green ink.
- the decorative pattern 108 and the auxiliary separating part 105 are formed using the same material and in the same process step, which can realize the formation of the auxiliary separating part 105 without increasing the types of raw materials or increasing the process steps, thereby saving production cost.
- the decorative pattern 108 and the auxiliary separation component 105 are formed using the same material and in the same process step, which also saves equipment costs.
- inks of different colors may be printed onto the outer surface of the top 101 by flexographic printing, and after each printing step is completed, the applied inks are dried to form the decorative pattern 108 .
- ink of one of the colors is printed on the first region 103 of the top 101, and the auxiliary separating member 105 can be formed after the ink is dried.
- the outer surface of the top bonding part 102 may also be provided with a decorative pattern 108, and the decorative pattern 108 on the top bonding part 102 and the auxiliary separating part 105 are arranged in the same layer, and The decorative pattern 108 on the top bonding part 102 has at least one color and is the same as the auxiliary separation part.
- the decorative pattern 108 on the top 101 and the auxiliary separation part 105 are arranged on the same layer and have at least one color and the auxiliary separation part. Relevant descriptions of the same solution as 105 will not be repeated here.
- the auxiliary separating part 105 includes ink, and at least one of the outer surface of the top 101 and the outer surface of the top bonding part 102 is provided with a decorative pattern 108, and the decorative pattern 108 has at least one color that is the same as the auxiliary separating part 105.
- an adhesive is also interposed between the first region 103 and the top bonding portion 102 to bond the first region 103 and the top bonding portion 102 to each other, and the bonding agent overlaps with the auxiliary separation member 105 or Not overlapping, for example, the adhesive and the auxiliary separating member 105 may partially overlap.
- the adhesive can be common glue. The adhesive can ensure the reliability of bonding between the first region 103 and the top bonding part 102 .
- top 101 refers to the surface of the top 101 that is exposed to the environment
- outer surface of the top bonding part 102 refers to the surface of the top bonding part 102 that is exposed to the environment.
- Top 101 and top bond 102 are surfaces exposed to the environment either before bonding or after separation.
- the auxiliary separating member 105 includes a first adhesive, the first region 103 and the top bonding portion 102 are bonded to each other by the first adhesive, and the softening after the first adhesive is cured
- the temperature is 40°C-70°C.
- the softening temperature of the first adhesive after curing is 55°C-65°C.
- the first adhesive is a commercially available Dow brand model DOWSIL TM 7657 silicone pressure-sensitive adhesive, the first adhesive is bonding the first region 103 and the top bonding portion 102
- the external pressure is 2.5x104Pa.
- the softening temperature of the first adhesive after curing when the softening temperature of the first adhesive after curing is lower than 40° C., the bonding force between the top 101 and the top bonding part 102 is poor, and the top 101 and the top bonding part 102 are also not heated. It is easy to separate easily, which will affect the quality of the sealed container.
- the softening temperature of the first adhesive after curing is higher than 70°C, it is difficult to separate the top 101 and the top bonding part 102 even under heated conditions, and no pressure relief opening will be formed, which will easily cause the sealed container 100 to be damaged. A phenomenon in which the contents of the sealed container 100 burst or splash when heated.
- the auxiliary separating member 105 includes a first adhesive, and a second adhesive is interposed between the first area 103 and the top adhesive part 102, and the first area 103 and the top adhesive The joints 102 are bonded to each other by the first adhesive and the second adhesive, and the softening temperature of the first adhesive after curing is lower than the softening temperature of the second adhesive after curing.
- the first region 103 and the top bonding portion 102 ensure the stability of the bonding between the top 101 and the top bonding portion 102 through the common bonding action of the first adhesive and the second adhesive, so that the sealed container
- the 100 can maintain a stable sealed state during transportation, transfer or extrusion, thereby ensuring that the quality of its contents is not damaged.
- a first adhesive and a second adhesive are arranged between the first region 103 and the top adhesive part 102, and the softening temperature of the first adhesive after curing is lower than the softening temperature of the second adhesive after curing.
- the parts of the first region 103 and the top bonding part 102 that are bonded by the first adhesive can be more easily separated from each other, that is, the first region 103 and the top bonding part 102 can be separated from each other with respect to only the second adhesive.
- the first adhesive acts to weaken the bonding force between the first region 103 and the top bonding portion 102 role.
- the first adhesive is a commercially available Dow brand model DOWSIL TM 7657 silicone pressure-sensitive adhesive
- the first adhesive is bonding the first region 103 and the top bonding portion 102
- the external pressure is 2.5x 104Pa.
- the second adhesive can be common glue.
- the sealed container 100 when the temperature of the sealed container 100 reaches the second preset temperature, the sealed container 100 is configured to form a pressure relief opening configured to communicate the inside of the sealed container 100 to the external environment, so that the airtight container 100 Gas (including residual gas during packaging and water vapor formed during heating) is discharged to reduce the pressure difference inside and outside the sealed container 100, thereby preventing the sealed container 100 from bursting or the contents in the sealed container from splashing.
- the airtight container 100 Gas including residual gas during packaging and water vapor formed during heating
- the pressure relief opening may be a slit or a through hole with a certain size.
- the pressure relief opening may be formed in the top sealing area, which is not limited by the embodiments of the present disclosure.
- the first preset temperature is less than or equal to the second preset temperature.
- the first preset temperature may be 40°C ⁇ 55°C, specifically 40°C, 45°C, 50°C or 55°C.
- the second preset temperature may be 55°C-70°C, specifically 55°C, 60°C, 65°C or 70°C.
- the sealed container 100 also has a burst temperature, the first preset temperature and the second preset temperature are lower than the burst temperature of the sealed container, so that the pressure relief opening is formed before the sealed container reaches its burst temperature to reduce The pressure difference between the sealed container and the external environment, preventing the sealed container from exploding or preventing the contents of the sealed container from splashing.
- FIG. 8A is a schematic plan view of the bottom of a sealed container according to an embodiment of the present disclosure
- FIG. 8A' is a schematic cross-sectional view of the bottom of the sealed container in FIG. 8A along the line OO', as shown in FIGS.
- the part of the middle area of the bottom 107 of the airtight container is recessed toward the side close to the top, all the peripheral edges are in the same plane, and when the bottom of the airtight container is placed on a horizontal surface or a substantially horizontal surface , the airtight container can maintain a stable state.
- FIG. 8B is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure
- FIG. 8B' is a schematic cross-sectional view of the bottom of the sealed container in FIG. 8B along the OO' line, as shown in FIG. 8B
- the part of the middle region of the bottom 107 is located on the same plane relative to the top, and the parts on the opposite sides of the outer peripheral edge have superimposed parts on the side away from the top surface of the top, for example, the parts of the superimposed parts
- the plane shape is triangular.
- FIG. 8C is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure
- FIG. 8C' is a schematic cross-sectional view of the bottom of the sealed container in FIG. 8C along the OO' line, as shown in FIG. 8C
- the bottom 107 is formed by crimping two planes. Since the thickness of the crimped planes is very thin, the thickness of the crimped planes is ignored, and the bottom 107 can be considered as a structure located on the same plane.
- the specific structure of the bottom of the airtight container 100 in the embodiment of the present disclosure is not limited to the structure shown in FIGS. When it is on the surface, it is enough to keep the airtight container in a stable state and not topple over.
- the sealed container also includes a content 111
- the content 111 includes food
- the material that can be regarded as food is any solid (partial gas can be volatilized when heated) or liquid for human consumption food, or food intended for animal consumption.
- foods that are in a liquid state above 8°C include dairy products, soups, sauces, and non-carbonated beverages.
- the sterilizing treatment includes methods such as hydrogen peroxide sterilization, ultraviolet radiation sterilization, pasteurization or autoclaving.
- a hole 110 with a covering layer for taking out the contents is also provided on the top surface of the top of the sealed container, and the taking of the contents is realized by at least partially destroying the covering layer.
- the covered hole 110 can have any shape of a straw or a closure, such as a lid, for passage of a straw or protected by a closure so that the covering is not mechanically damaged during transport.
- the planar shape of the hole with the covering layer includes circle, square, rectangle, ellipse or drop shape and the like.
- the disruption of the covering may be achieved using an opening aid comprising a straw.
- the process of breaking the cover includes placing the straw vertically directly above the cover and then advancing the straw through the cover.
- the instrument used is a tension meter TIRA28025.
- the stage of sample preparation includes: the number of each sample to be tested is 30, and the filled sealed container is placed under standard climate conditions (23°C ⁇ 1°C, 50% ⁇ 5% relative humidity) Equilibrate for at least 24 hours.
- the working principle of a horizontal compression test is: separate the two top bonding parts of a prepared sealed container from the top, and then place the sealed container flat on the support plate at the lower part of the instrument, that is, the sealed container does not
- the side bonded by the top adhesive part is in contact with the support plate, and the pressure plate on the upper part of the instrument is used to apply pressure to the sealed container.
- the pressure plate on the upper part of the instrument is used to apply pressure to the sealed container.
- the point of leakage is determined. It is located in the specific position of the sealed container, and determines the size of the sealing strength of the sealed container.
- the steps of the horizontal compression test include: open the EDC controller and TIRA tensile test software, the range of the pressure sensor selected for the horizontal compression test is 1000N, the selection standard is that the test result is 20% to 80% of the test range, check the equipment sensor and whether the upper pressure plate and lower support plate of the instrument are normal, place the sealed container flat on the lower support plate of the instrument so that the side of the sealed container that is not bonded to the top adhesive part is in contact with the support plate, and then follow the operation steps prompted by the software Carry out the test, the movement speed of the upper platen in the test is 10mm/min, you can choose to stop the test of this sample when the pressure value of the horizontal compression test is reduced by about 30%, and proceed to the test of the next sample.
- test conditions can be changed to test the next sample, for example, the selected pressure value of the horizontal compression test can be reduced by about 30%, or the clamp can be moved downward, and the time for applying pressure can be changed.
- auxiliary separating parts For example, by setting auxiliary separating parts at the positions corresponding to the two top bonding parts of the sealed container, or not setting auxiliary separating parts on the sealed container, or only setting auxiliary separating parts in the area corresponding to one of the top bonding parts of the sealed container. Separate components for testing.
- the position that finally leaks all is the top surface of the top of sealed container, and possible reason is that the sealing strength of the top surface of the top is less than the sealing strength of the bottom surface of the bottom.
- the bottom is activated by hot air and then sealed, and the top is activated by ultrasonic waves and then sealed, that is, the activation methods of the top and bottom are different.
- the sealing structure of the top is different from the sealing structure of the bottom.
- the top is sealed by folding the top bonding part, that is, the top has ear wings, and the bottom is sealed by superimposing two planes. without ear fins.
- each sample can also be tested for the pressure release ratio based on 50 samples.
- the pressure release ratio By adjusting the width of the top seal and the heating time, the number of samples with pressure release can be obtained, and then the pressure release percentage can be calculated.
- the sealed container provided by the above-mentioned embodiments of the present disclosure weakens the adhesive force between the top and the top bonding portion, so that the top and the top bonding portion are separated when the temperature of the sealed container reaches the first preset temperature during heating. , and then the sealed container forms a pressure relief opening, so that the gas in the sealed container is discharged to reduce the pressure difference between the inside and outside of the sealed container, thereby preventing the sealed container from bursting or the contents from splashing.
- At least one embodiment of the present disclosure further provides a sheet-like composite material
- the sheet-like composite material includes a first surface and a second surface, and includes a first composite region and a second composite region, wherein the first composite region includes The first heat-sealing layer, the support layer and the second heat-sealing layer are stacked sequentially from the first surface to the second surface; layer, a support layer and a second heat-sealing layer, and the material of the auxiliary separation member is different from that of the first heat-sealing layer, and the sheet-like composite material also includes two first boundary edges parallel to the longitudinal direction and two first boundary edges parallel to the transverse direction Two second boundary edges, the longitudinal direction and the transverse direction are orthogonal; the sheet composite material also includes a bottom transverse crease line and a top transverse crease line, the bottom transverse crease line and the top transverse crease line divide the sheet composite material are: a bottom region comprising a bottom crease pattern; a top region comprising a top crease
- FIG. 9A is a schematic plan view of a sheet-like composite material provided by an embodiment of the present disclosure
- FIG. 9B is a schematic cross-sectional view of the sheet-like composite material in FIG. 9A cut along the AA' line, as shown in FIG.
- the basic unit of the sheet-like composite material 01 is a rectangular structure, which includes a first surface 02 and a second surface 03, and includes a first composite region 04 and a second composite region 05, wherein the first composite Area 04 includes a first heat-sealing layer 06, a support layer 07 and a second heat-sealing layer 08 stacked in sequence from the first surface 02 to the second surface 03; the second composite area 05 includes The auxiliary separating component 09 , the first heat-sealing layer 06 , the support layer 07 and the second heat-sealing layer 08 are stacked in sequence, and the material of the auxiliary separating component 09 is different from that of the first heat-sealing layer 06 .
- the supporting layer 07 is a base layer with rigidity, such as a paper base layer.
- the sheet-like composite material 01 also includes two first boundary edges (011, 012) parallel to the longitudinal direction (the extension direction of the y-axis) and two second border edges (011, 012) parallel to the transverse direction (the extension direction of the x-axis).
- the longitudinal direction (the direction in which the y-axis extends) and the transverse direction (the direction in which the x-axis extends) are orthogonal.
- the longitudinal direction (direction of extension of the y-axis) is the direction of the overall height of the subsequently formed container precursor, "overall height” referring to the height of the container precursor having a constant height or the maximum height of the container precursor having a variable height. high.
- the sheet-like composite material 01 further includes a bottom transverse crease line 015 and a top transverse crease line 016, and the bottom transverse crease line 015 and the top transverse crease line 016 divide the sheet-like composite material 01 into a bottom area 017, which comprising a bottom crease pattern 018; a top region 019 comprising a top crease pattern 021; and an intermediate region 022 between the bottom transverse crease line 015 and the top transverse crease line 016 and relative to the longitudinal direction (y-axis direction of extension) between the bottom region 017 and the top region 019; the top transverse crease line 016 comprising: a top central portion 016a; at least one top end portion 016b disposed on one side of the top central portion 016a and adjacent to the first border edge (011,012); and at least one top side portion 016c, which is adjacent to one side of the top central portion 016a and extends between the top central portion 016a and the at least one top portion 016b;
- the top region 019 includes a top crease pattern 021 and is configured as the top portion of the container precursor, the top portion including a top panel, either a flat and horizontal top panel with a quadrilateral profile, or a sloped top panel.
- this intermediate region 022 is designed to form the main part of a container precursor having side walls.
- bottom region 017 includes bottom crease pattern 018 and is configured as a bottom portion of the container precursor that includes a floor that is a flat and horizontal floor that has a quadrilateral profile and defines a resting surface for the container precursor.
- the top transverse crease line 016 extends parallel to the second border edge (013, 014), the top transverse crease line 016 is arranged closer to the top border edge (second border edge 013) than the bottom transverse crease line 015, and A top peripheral edge of the container precursor is configured to define a main portion from a top portion.
- the top transverse crease line 016 includes a top central portion 016a configured to define the top front edge of the container precursor; two top end portions 016b are disposed on opposite sides of the top central portion 016a at respective first border edges (011 , 012) near and configured to define the top rear edge of the container precursor; and two top side portions 016c extending adjacent to opposite sides of the top central portion 016a, each top side portion 016c connecting the top central portion 016a to a corresponding and designed to define two corresponding top edges of the container precursor.
- the bottom transverse crease line 015 extends parallel to the second border edge (013, 014) and is arranged closer to the bottom border edge (second border edge 014) than the top transverse crease line 016.
- the bottom transverse crease line 015 is configured to define a bottom peripheral edge of the container precursor separating the main portion from the bottom portion.
- the bottom transverse crease line 015 includes a bottom central portion 015a configured to define the bottom front edge of the container precursor; two bottom end portions 015b disposed on opposite sides of the bottom central portion 015a at the first boundary Near the edge (011,012) and configured to define the bottom rear edge of the container precursor, and two bottom side portions 015c, adjacent to the opposite sides of the bottom central portion 015a, each bottom side portion 015c is between the bottom central portion 015a and one Respective bottom end portions 015b extend therebetween and are designed to define two respective bottom side edges of the container precursor.
- the sheet-like composite material 01 comprises two further transverse crease lines, namely a further top transverse crease line 023 and a further bottom transverse crease line 024, both parallel to the transverse direction (extension of the x-axis). ) extend and are located near the top boundary edge (second boundary edge 013) and the bottom boundary edge (second boundary edge 014), respectively.
- the further top transverse crease line 023 and the top border edge (second border edge 013 ) define respective top transverse seal regions configured to define respective top transverse seal zones of the container precursor.
- the additional bottom transverse crease line 024 and the bottom border edge (second border edge 014 ) define respective bottom transverse seal regions configured to define respective bottom transverse seal zones of the container precursor.
- the inclined crease lines (026a, 026b) together with the at least one top side portion 016c define a flap region 027 of the sheet-like composite material 01 designed to form at least a part of the top bond.
- a pair of oblique crease lines (026a, 026b) have a common end and opposite ends, the common end lies on the other top transverse crease line 023, and the opposite end points parallel to the transverse
- the fin area 027 is a substantially triangular area.
- top central portion 016a, top end portion 016b, and top side portion 016c of top transverse crease line 016 are aligned with each other and with continuation line C-C'.
- the top crease pattern 021 further comprises at least one pair of longitudinal crease lines (028a, 028b), eg two pairs of longitudinal crease lines (028a, 028b), extending within the top region 019 relative to the transverse direction (x The direction of extension of the axis) is arranged on the opposite side of the flap area 027, and together define a fold line; the top area 019 includes a first area, and the flap area 027 is connected with the top area 019, wherein the first area and the flap area 027 Set to be bondable to each other and fully overlapping.
- the longitudinal crease line 028b is the innermost crease line, and the longitudinal crease lines 028b are respectively located near the opposite first border edges (011, 012); the area between the longitudinal crease lines 028b and the The area bounded by the line 028b and the respective first border edge (011, 012) is configured to define a top panel of the container precursor.
- the bottom region 017 may or may not have a fin region.
- the bottom region 017 has a fin region, please refer to the relevant description that the top region 019 has a fin region 027 , which will not be repeated here.
- At least one of the first area and the flap area 027 is provided with an auxiliary separation member 09, and the flap area 027 and/or the first area where the auxiliary separation member 09 is provided corresponds to the second Composite area 05.
- the first composite region 04 and the second composite region 05 are connected as a whole, and the material of the auxiliary separation component 09 is different from that of the first heat-sealing layer 06 .
- the second composite region 05 corresponds to the region where the top bond is subsequently formed or the first region of the top.
- a decorative pattern (not shown in FIG. Has a color and the same as the auxiliary separation part 09.
- the first heat-sealing layer 06 is the surface in direct contact with the external environment
- the second heat-sealing layer 08 is the surface in contact with the content to be contained in the container precursor.
- the material of the first heat-sealing layer 06 may be polyolefin.
- polyolefin refers to the individual polymerization or A general term for a class of thermoplastic resins obtained by copolymerization.
- the polyolefin includes polyethylene or polypropylene.
- the polyethylene is, for example, high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), very low-density polyethylene (VLDPE) or polyethylene (PE) etc.
- HDPE high-density polyethylene
- MDPE medium-density polyethylene
- LDPE low-density polyethylene
- LLDPE linear low-density polyethylene
- VLDPE very low-density polyethylene
- PE polyethylene
- the material of the second heat-sealing layer 08 may also be polyolefin.
- the sheet-like composite material 10 is in a state before the container precursor of the subsequently formed sealed container is formed, and the sheet-like composite material 10 has crease lines along which the sheet-like composite material 10 can be formed. Structures such as the top, top bonding portion, and bottom of the sealed container.
- At least one embodiment of the present disclosure also provides a container precursor, which includes the sheet-like composite material in any of the above-mentioned embodiments and a longitudinal seam, where the longitudinal seam connects the two sides of the sheet-like composite material.
- the two first boundary edges are connected to form a surrounding container precursor.
- FIG. 10 is a schematic three-dimensional structure diagram of a container precursor formed by using the sheet-shaped composite material in FIG. 9A provided by an embodiment of the present disclosure.
- the two first boundary edges (011, 012) of the composite material are connected to form a container precursor 200 surrounding all around.
- 201 has an open end 2011, and the top 201 has an opening 2011a at the open end 2011.
- the top bonding part 202 is arranged on the open end 2011 of the top 201, and the straight cylindrical container precursor 200 is folded according to the crease shown by the dotted line. , put the content in the container precursor, and seal the top and bottom, after bonding the top 201 and the top bonding part, it can be formed into the structure of the sealed container 100 shown in FIG. 1 .
- the auxiliary separating member 09 is exposed to the external environment or covered by a release film that is detachable from the auxiliary separating member 09 .
- a release film that is separable from the auxiliary separation component 09 .
- the auxiliary separating part 09 includes ink; at least one of the outer surface of the top area 019 and the outer surface of the flap area 027 is provided with a decorative pattern 208 , and the decorative pattern 208 has at least one color same as that of the auxiliary separating part 09 .
- both the decoration pattern 208 and the auxiliary separation component 09 are printed with red ink, or both the decoration pattern 208 and the auxiliary separation component 09 are printed with green ink.
- the decorative pattern 208 and the auxiliary separating part 09 are formed using the same material and in the same process step, which can realize the formation of the auxiliary separating part 09 without increasing the types of raw materials or increasing the process steps, thereby saving production cost.
- the decorative pattern 208 and the auxiliary separation component 09 are formed using the same material and in the same process step, which also saves equipment costs.
- inks of different colors are printed onto the outer surface of the top of the sealed container by flexographic printing, and after each printing step is completed, the applied inks are dried to form the decorative pattern 208 .
- one of the colors of ink is printed on the first area of the top 201 , and the auxiliary separating member 09 can be formed after the ink is dried.
- the auxiliary separation component 09 includes a first adhesive, and the softening temperature of the first adhesive is 40°C-70°C.
- the softening temperature of the first binder is 55°C-65°C.
- the first adhesive is a commercially available Dow brand model DOWSIL TM 7657 silicone pressure-sensitive adhesive, the first adhesive is applied to the first area and the flap area (corresponding to the top bond). Part) when bonding, the external pressure is 2.5x 104Pa.
- the softening temperature of the first adhesive is lower than 40°C
- the bonding between the top 201 and the top bonding portion The force is poor, and the top 201 and the top adhesive part are easily separated without heating, thereby affecting the quality of the subsequently formed sealed container.
- the softening temperature of the first adhesive is higher than 70°C, it is difficult to separate the top 201 and the top adhesive part even under heating conditions, and no pressure relief opening will be formed, which will easily cause the subsequently formed sealed container to be heated. The phenomenon of bursting or splashing of the contents of the sealed container during the process.
- the auxiliary separating part 09 includes a first adhesive, at least one of the first region and the flap region 027 is also provided with a second adhesive, and the softening temperature of the first adhesive is lower than that of the second adhesive. softening temperature.
- the first region and the flap region 027 can be jointly bonded by the first adhesive and the second adhesive to ensure that the top 201 and the flap
- the stability of the bond between the area 027 enables the sealed container to be formed to maintain a stable sealed state during transportation, transfer or extrusion, thereby ensuring that the quality of its contents is not damaged .
- the sealed container to be formed has a first adhesive and a second adhesive between the first area and the flap area 027 (corresponding to the top adhesive), and the softening temperature of the first adhesive is lower than that of the second adhesive.
- the softening temperatures of the two adhesives may allow the portions of the first region and the tab region 027 (corresponding to the top bond) bonded by the first adhesive to be more easily separated from each other. That is, compared to only using the second adhesive to bond the first region and the flap region 027 (corresponding to the top bonding portion) without using the first adhesive to bond the first region and the flap region 027 (corresponding to the top bonding portion).
- the first adhesive acts to weaken the bonding force when subsequently bonding the first region and the flap region 027 (corresponding to the top bonding portion).
- FIG. 11 is a schematic perspective view of a three-dimensional structure of a container precursor provided by an embodiment of the present disclosure.
- the container precursor is a precursor produced in the process of manufacturing a sealed container.
- the top 201 includes a top surface and a side surface above about half the height of the container precursor 200, and includes a first region 203
- the top bonding part 202 is connected to the top 201
- the first region 203 and the top bonding portion 202 are set to be bondable to each other and can be completely overlapped
- the container precursor 200 also includes an auxiliary separation member 205, in FIG.
- the container precursor 200 includes a composite layer, which includes an inner heat-sealing layer, a supporting layer, and a space away from the container precursor stacked in sequence.
- the material of the auxiliary separation component 205 is different from that of the outer heat-sealing layer.
- the auxiliary separating member 205 can be separately and flexibly provided, which contributes to convenient realization of the container precursor according to the embodiment of the present disclosure.
- the outer contour shape of the container precursor 200 shown in FIG. 11 is roughly a cuboid.
- Embodiments of the present disclosure are not limited thereto. 6 polyhedra etc.
- the top 201 may be all or part of the cross-section above the middle position of the cylindrical part of the entire container precursor.
- the top 201 can be a part of the upper end and the top of a rectangular side surface of the cuboid in Figure 11; the top 201 can also be all or part of the top surface of the cuboid in Figure 11; A part of the upper end of a rectangular side surface of the cuboid, the embodiment of the present disclosure is not limited thereto, but does not include the top bonding portion 202, as long as the top 201 includes the top surface and the height of the container precursor 200 is more than half of the height. side surface.
- Embodiments of the present disclosure are not limited to disposing the auxiliary separating member 205 in the first region 203, the auxiliary separating member 205 may also be arranged in the first region 203 and the top bonding portion 202, or the auxiliary separating member 205 may also be Only provided in the top bond 202 .
- an auxiliary separating member 205 is provided in both the first region 203 and the top bonding portion 202, and when the top bonding portion 202 is connected with
- the material of the overlapping surface of the first region 203 and the material of the top 201 corresponding to the first region 203 are both polyolefin
- the material of the auxiliary separation member 205 is different from the material of the surface of the first region 201 that is in contact with the auxiliary separation member 205
- the material of the auxiliary separation member 205 is also different from the material of the surface of the top adhesive part 202 that is in contact with the auxiliary separation member 205 .
- the material of the outer heat-sealing layer is polyolefin
- the material of the surface overlapping with the first region 203 of the top adhesive part 202 is polyolefin
- the auxiliary separating member 205 is only arranged on In the top bonding part 202 , no auxiliary separating part 205 is provided in the first region 203 , and the material of the auxiliary separating part 205 is different from that of the surface of the top bonding part 202 that is in contact with the auxiliary separating part 205 .
- the auxiliary separating member 205 functions to weaken the adhesive force between the first region 203 and the top bonding portion 202 .
- the auxiliary separation member 205 is exposed to the external environment or the auxiliary separation member 205 is covered with a release film detachable from the auxiliary separation member 205 .
- the auxiliary separation member 205 is exposed to the external environment.
- the auxiliary separation component 205 is covered by a release film that can be separated from the auxiliary separation component 205, it can be ensured that the auxiliary separation component 205 has a certain viscosity, and the release film can be torn off when the auxiliary separation component 205 needs to be used.
- the auxiliary separating part 205 includes ink, and at least one of the outer surface of the top 201 and the top bonding part 202 is provided with a decorative pattern 208 , and the decorative pattern 208 has at least one color that is the same as the auxiliary separating part 205 .
- the decorative pattern 208 has at least one color that is the same as that of the auxiliary separation member 205 .
- both the decoration pattern 208 and the auxiliary separation part 205 are printed with red ink, or both the decoration pattern 208 and the auxiliary separation part 205 are printed with green ink.
- the decorative pattern 208 and the auxiliary separation component 205 are formed using the same material and in the same process step, which can realize the formation of the auxiliary separation component 205 without increasing the types of raw materials or increasing the process steps, thereby saving production costs.
- the decorative pattern 208 and the auxiliary separation component 205 are formed using the same material and in the same process step, which also saves equipment costs.
- inks of different colors are printed onto the outer surface of the top of the sealed container by flexographic printing, and after each printing step is completed, the applied inks are dried to form the decorative pattern 208 .
- ink of one of the colors is printed on the first region 203 of the top 201 , and the auxiliary separating member 205 can be formed after the ink is dried.
- the auxiliary separating part 205 includes ink, and at least one of the outer surface of the top 201 and the outer surface of the top bonding part 202 is provided with a decorative pattern 208, and the decorative pattern 208 has at least one color that is the same as the auxiliary separating part 205.
- at least one of the first region 203 and the top bonding portion 202 is also provided with an adhesive so as to bond the first region 203 and the top bonding portion 202 to each other and make them completely overlap when the sealed container is subsequently formed.
- the adhesive overlaps with the auxiliary separating member 205 or does not overlap, for example, the adhesive and the auxiliary separating member 205 may partially overlap.
- the adhesive can be common glue, which can ensure the reliability of the bonding between the first region 203 and the top bonding part 202 .
- the auxiliary separating part 205 includes ink, the outer surface of the top bonding part 202 is provided with a decorative pattern 208, and the decorative pattern 208 on the top bonding part 202 has at least one color and the same scheme as the auxiliary separating part 205 can be found in
- the above-mentioned decorative pattern 208 on the top 201 has at least one color that is the same as the related description of the auxiliary separation component 205 , which will not be repeated here.
- the outer surface of the top 201 refers to the surface of the top 201 exposed to the environment
- the outer surface of the top adhesive part 202 refers to the surface of the top adhesive part 202 exposed to the environment.
- the auxiliary separation component 205 includes a first adhesive, and the softening temperature of the first adhesive is 40°C-70°C, for example, the softening temperature of the first adhesive is 55°C -65°C.
- the first adhesive is a commercially available Dow brand model DOWSIL TM 7657 silicone pressure-sensitive adhesive
- the first adhesive is bonding the first region 103 and the top bonding portion 202
- the external pressure is 2.5x 104Pa.
- the softening temperature of the first adhesive is lower than 40°C
- the bonding force between the top 201 and the top bonding part 202 is poor, and the top 201 And the top adhesive part 202 is also easy to be easily separated without heating, thereby affecting the quality of the subsequently formed sealed container.
- the softening temperature of the first adhesive is higher than 70°C
- the top 201 and the top adhesive part 202 are difficult to separate even under the condition of heating, and no pressure relief opening will be formed, which will easily cause the subsequently formed sealed container to be damaged. Explosion or splashing of the contents of a sealed container during heating.
- the auxiliary separation member 205 includes a first adhesive, at least one of the first region 203 and the top adhesive portion 202 is also provided with a second adhesive, and the softening of the first adhesive The temperature is below the softening temperature of the second binder.
- the first region 203 and the top bonding portion 202 can be jointly bonded by the first adhesive and the second adhesive to ensure that the sealing between the top 201 and the top bonding portion 202 is guaranteed.
- the stability of the bond enables the sealed container to be formed to maintain a stable sealed state during transportation, transfer or extrusion, thereby ensuring that the quality of its contents is not damaged.
- the sealed container to be formed has a first adhesive and a second adhesive between the first region 203 and the top adhesive 202, and the softening temperature of the first adhesive is lower than that of the second adhesive.
- the softening temperature may allow the portions of the first region 203 and the top bond 202 bonded by the first adhesive to be more easily separated from each other. That is, relative to the situation where only the second adhesive is used to bond the first region 203 and the top bonding portion 202 without using the first adhesive to bond the first region 203 and the top bonding portion 202, the subsequent When forming the airtight container, the first adhesive acts to weaken the bonding force of the subsequent bonding of the first region 203 and the top bonding portion 202 .
- FIG. 11 there is a trace line 206 where the top adhesive portion 202 is connected to the top portion 201, along which the top adhesive portion 202 can be folded relative to the top portion 201 to allow the first region 203 to adhere to the top portion.
- the positions where the knots 202 are bonded to each other, in FIG. 11 the top bonded portion 202 can be folded down with the trace line 206 as the axis so that the top bonded portion 202 approaches the first region 203, and finally the first region 203
- the top bonding portion 202 is in contact with and bonded to each other, and the trace line 206 is a straight line in FIG. 11 .
- the auxiliary separation member 205 is arranged in a region spaced apart from the trace line 206 of the first region 203, and the auxiliary separation member 205 is arranged at the end point of the first region 203 farthest from the trace line 206. and its adjacent areas. Disposing the auxiliary separation member 205 in the area of the first area 203 away from the trace line 206 can weaken the bonding ability of the edge area.
- the auxiliary separating member 205 may be disposed on a region of the top bonding portion 202 spaced apart from the trace line 206, that is, the auxiliary separating member 205 may be disposed on the top bonding portion 202 away from the trace line 206. Area.
- an auxiliary separation member 205 is provided in both the first region 203 and the top adhesive portion 202, and the auxiliary separation member 205 is in the region spaced apart from the trace line 206 of the first region 203, and in the For the area of the top adhesive part 202 that is spaced apart from the trace line 206, for details, refer to the above-mentioned relevant description of disposing the auxiliary separation member 205 in the first area 203 or the area of the top adhesive part 202 that is far away from the trace line 206. Let me repeat.
- the area of the first region 203 away from the trace line 206 refers to the region where the first region 203 is not adjacent to the trace line 206, or the position of the end point of the first region 203 farthest from the trace line 206 or its adjoining area.
- the shape of the first region 203 , the shape of the top bonding portion 202 and the planar shape of the auxiliary separating member 205 are all triangular as an example, and the embodiments of the present disclosure are not limited thereto.
- the shape of the first region 203, the shape of the top bonding portion 202 and the planar shape of the auxiliary separation member 205 can have different shapes, and can be triangles, pentagons, heptagons, combinations of squares and triangles, and rectangles. Combination of triangles, circles and triangles, ellipses and triangles, zigzags, or zigzags and triangles.
- the top bonding portion 202 is configured to be bonded to the side surface of the top 201 , which is more conducive to the subsequent filling work of the filling machine.
- the container precursor 200 includes two top bonding parts 202, the top bonding part 202 is provided on both sides of the top 201, and the two top bonding parts 202 pass through the trace line respectively.
- 206 is connected to the top 201 , but only on one top bonding portion 201 and/or on the first region corresponding to the one top bonding portion 201 is provided with the auxiliary separating member 205 .
- the container precursor 200 further includes a bottom and a bottom bonding portion, the bottom bonding portion is connected to the bottom, and the bottom bonding portion and/or the portion corresponding to the bondable bottom is not provided with an auxiliary separation component.
- FIG. 12 is a schematic plan view of a top bonding part 202 and an auxiliary separation component provided by an embodiment of the present disclosure.
- FIG. 205 is positioned spaced apart from the trace line 206 and the bottom edge of the top bond 202 coincides with the trace line 206 .
- the auxiliary separation component 205 is disposed on the area of the top adhesive portion 202 away from the trace line 206
- the auxiliary separation portion 205 is disposed on the end point of the top adhesive portion 202 farthest from the trace line 206 and its adjacent area. Placing the auxiliary separation member 205 at a region of the top bond 202 away from the trace line 206 may weaken the bonding ability of the edge region after the first region 203 and the top bond 202 are bonded.
- the plane shape of the auxiliary separation part 205 includes a first polygon
- the first polygon can be a triangle, a rhombus, a pentagon, a heptagon, a combination of a square and a triangle, a combination of a rectangle and a triangle , a combination of a circle and a triangle, a combination of an ellipse and a triangle, or a zigzag, etc.
- the first polygon can be a triangle, a rhombus, a pentagon, a heptagon, a combination of a square and a triangle, a combination of a rectangle and a triangle , a combination of a circle and a triangle, a combination of an ellipse and a triangle, or a zigzag, etc.
- the first polygon is a rhombus ABCD as an example for illustration, and the rhombus ABCD includes a first vertex angle ⁇ ABC, and the vertex B (first vertex) of the first vertex angle ⁇ ABC is an auxiliary separation The point of part 205 furthest from trace line 206 .
- the planar shape of the top bonding portion 202 is a second polygon
- the second polygon can be a triangle, a rhombus, a pentagon, a heptagon, a combination of a square and a triangle, a combination of a rectangle and a triangle, A combination of a circle and a triangle, an ellipse and a triangle, or a zigzag, etc.
- the second polygon is a triangle A'B'C' as an example for illustration, and the triangle A'B'C' includes a second vertex angle ⁇ A'B'C', and the second vertex angle Vertex B' (second vertex) of ⁇ A'B'C' is the point of the top bond 202 farthest from trace line 206, the first vertex angle ⁇ ABC and the second vertex angle ⁇ A'B'C' coincide.
- the end point B of the auxiliary separation member 205 that is farthest from the trace line 206 is set to coincide with the end point B' of the top bonding part 202 that is farthest from the trace line 206, and the subsequent use of this
- the bonding ability of the edge portion at the end position can be weakened, so that the top 201 and the top bonding portion 202 can be more easily bonded at the end point B of the edge portion of the top bonding portion 202 during the heating process. 'Separate first at position.
- the top 201 and the top bonding part 202 are easily separated at the position of the end point B' of the top bonding part 202, that is, the end point B' of the top bonding part 202 can be separated from the top 201 first, so that the top The end point B′ of the bonding portion 202 is easy to warp, and due to the tensile stress, the top bonding portion 202 is more likely to be separated from the top portion 201 gradually from the end point B′ to a position close to the trace line 206 .
- the shortest distance between the first polygon (diamond ABCD) and the trace line 206 is the first distance d1
- the shortest distance between the first vertex B and the second vertex B' and the trace line 206 is the first distance d1.
- Two distances d2, in FIG. 12 the first distance d1 is greater than half of the second distance d2, embodiments of the present disclosure may not be limited thereto, and the first distance d1 may also be equal to half of the second distance d2.
- the above-mentioned first distance d1 is greater than or equal to the distance relationship of half of the second distance d2, which can ensure that the auxiliary separation member 205 is arranged on the half area or the small half area of the top bonding part 202 away from the trace line 206 (that is, in FIG. 12, all or part of the upper half region of the top bonding portion 204 shown in 12), so that after the subsequent formation of the sealed container, the top 201 and the top bonding portion 202 can be more easily separated at a region away from the trace line 206 .
- FIG. 13 is a schematic plan view of the top bonding part and the auxiliary separation part provided by another embodiment of the present disclosure.
- the first polygon is a triangle ABC, which has a first vertex angle ⁇ ABC
- the side AC opposite to the first vertex angle ⁇ ABC of the first polygon ABC is the first base
- the first base AC is parallel to the trace line 206
- the second polygon is the triangle A'B'C'
- It has a second vertex angle ⁇ A'B'C'
- the side of the second polygon A'B'C' that is disposed opposite to the second vertex angle ⁇ A'B'C' is the second base edge A'C '
- the second bottom edge A'C' is parallel to the trace line 206
- the second bottom edge A'C' may coincide with the trace line 206 .
- the shortest distance between the first polygon (triangle ABC) and the trace line 206 is the first distance d1
- the shortest distance between the first vertex B and the second vertex B' to the trace line 206 is the first distance d1.
- Two distances d2, in FIG. 13 the first distance d1 is equal to half of the second distance d2, embodiments of the present disclosure may not be limited thereto, and the first distance d1 may also be greater than half of the second distance d2.
- the above-mentioned first distance d1 is greater than or equal to the distance relationship of half of the second distance d2, which can ensure that the auxiliary separation member 205 is arranged on the half area or the small half area of the top bonding part 202 away from the trace line 206 (that is, in FIG.
- the top 201 and the top bonding portion 202 are more easily positioned away from the trace line 206 , and in the case where the first polygon ABC and the second polygon A'B'C' are both isosceles triangles, the area of the auxiliary separation part 205 can be made smaller than or equal to the area of the top bonding part 202 It can also ensure a sufficient bonding area between the first region 203 and the top bonding part 202, so as to ensure the airtightness of the subsequently formed airtight container.
- the auxiliary separation member 206 includes a plurality of dot patterns separated from each other and/or the auxiliary separation member 206 includes a grid pattern, and the relevant description of the auxiliary separation member 206 can refer to the relevant embodiment of the sealed container for FIG. 6 Relevant descriptions will not be repeated here.
- the first region 203 completely overlaps the top adhesive portion 202 .
- the area of the auxiliary separating member 205 disposed in the first region 203 is 5%-80% of the area of the first region 203 .
- the area of the auxiliary separating part 205 is 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70% or 80% of the area of the first region 203.
- the auxiliary separating part 205 can be arranged on the top bonding part 202, and the area of the auxiliary separating part 205 is 5%-80% of the area of the top bonding part 202, for example, the auxiliary separating part 205 The area is 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70% or 80% of the area of the top bonding portion 202 .
- the auxiliary separating member 205 can be arranged on the first region 203 and the top bonding portion 202, and the area of the auxiliary separating member 205 arranged in the first region 203 is 5% of the area of the first region 203 -80%.
- the area of the auxiliary separating member 205 is 10%, 15%, 25%, 35%, 45%, 55%, 65%, 75% or 80% of the area of the first region 203 .
- the area of the auxiliary separation part 205 disposed in the top bonding part 202 is 5%-80% of the area of the top bonding part 202 .
- the area of the auxiliary separating part 205 is 10%, 15%, 25%, 35%, 45%, 55%, 65%, 75% or 80% of the area of the top bonding part 2020 .
- the shape of the outer contour of the container precursor is a cuboid
- the shape of the outer contour of the container precursor can also be a cylinder A solid, a cube, a polyhedron with a number of faces greater than 6, etc., which are not limited in the embodiments of the present disclosure.
- the top bonding part 202 is located on the side surface of the cylindrical part of the cuboid, and the top bonding part 202 may also be located on the upper surface or the lower surface of the cuboid.
- FIG. 14 is a schematic perspective view of the three-dimensional structure of a container precursor provided by another embodiment of the present disclosure. As shown in FIG. No auxiliary separation member is provided in the first region 203 .
- the auxiliary separating member 205 is arranged on the region of the top bonding portion 202 away from the trace line 206, and the auxiliary separating member 205 is arranged on the end point of the top bonding portion 202 farthest from the trace line 206. location and its adjoining areas. Locating the auxiliary separation feature 205 in a region of the top bond portion 202 away from the trace line 206 may allow for weakening of the bondability of the edge region upon subsequent formation of the sealed container.
- the top bonding portion 202 can be folded upwards with the trace line 206 as the axial direction so that the top bonding portion 202 approaches the first region 203 , and finally the first region 203 and the top bonding portion 202 contact and bond to each other, and the trace line 206 is a straight line in FIG. 14 .
- At least one embodiment of the present disclosure also provides a method for preparing a sealed container, the preparation method includes: providing a top, the top includes a top surface and a side surface that is more than half the height of the sealed container to be formed, and includes a first region; providing a top bonding portion, the top bonding portion is connected to the top; bonding the first region and the top bonding portion to each other and completely overlapping; wherein, the preparation method further includes: providing an auxiliary separation component, an auxiliary separation component clip Placed between the first region and the top bonding portion, wherein the sealed container to be formed includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer, and an outer layer away from the contents of the sealed container to be formed.
- a heat-sealing layer, the material of the auxiliary separation component is different from that of the outer heat-sealing layer; the preparation method also includes: providing a bottom, when the bottom is placed on a horizontal surface or a substantially horizontal surface, the sealed container remains stable.
- the sealed container prepared by this method can make the top and the top adhesive part separate when the temperature of the sealed container reaches the first preset temperature when heating, and then seal the container by weakening the adhesive force between the top and the top adhesive part
- a pressure relief opening is formed so that the gas in the sealed container is discharged to reduce the pressure difference inside and outside the sealed container, thereby preventing the sealed container from bursting or the contents from splashing.
- the current bonding method between the top bonding part and the top of the sealed container is: use hot air to heat the outer heat-sealing layer (such as polyethylene) at the pre-bonding position for thermal activation, and then pass Pressure is applied to the pre-bonding position to make the top bonding part bond to the top, and the bond between the top bonding part and the top of the sealed container can be weakened by controlling the injection amount of hot air, the temperature of the hot air injected, and the pressure. of adhesion.
- the outer heat-sealing layer such as polyethylene
- FIG. 15 is a flow chart of a method for preparing a sealed container according to an embodiment of the present disclosure. As shown in FIG. 15 , the preparation method includes the following steps:
- top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
- the top portion may be all or part of the entire cylindrical portion above the centrally located cross-section.
- the top can be a part of a rectangular side surface of a cuboid located at the upper end and the top; the top can also be all or part of the top surface of the cuboid, and embodiments of the present disclosure are not limited thereto, and it can also include a top sealing portion and The portion of the area adjacent to the top seal, but not including the top bond.
- an airtight container whose outer contour shape is a cuboid will be described as an example.
- the cuboid airtight container is a brick-shaped box-shaped container.
- Embodiments of the present disclosure are not limited thereto.
- the outer shape of the airtight container can also be a cylinder or a cube. , Polyhedrons with faces greater than 6, etc.
- the plane shape of the first region may be pentagon, heptagon, square, rectangle, a combination of square and triangle, a combination of rectangle and triangle, a combination of circle and triangle, a combination of ellipse and triangle, etc.
- the top adhesive part may be located on the side surface of the top.
- the top adhesive part may also be located on the top surface of the sealed container and connected to the top, which is not limited in the embodiments of the present disclosure.
- the top bonding portion and the top share a base at the joint
- the planar shape of the top bonding portion can also be a pentagon, a heptagon, a square, a rectangle, a combination of a square and a triangle, or a combination of a rectangle and a triangle.
- S13 Provide an auxiliary separation component, the auxiliary separation component is sandwiched between the first region and the top bonding part, wherein the sealed container to be formed includes a composite layer, and the composite layer includes an inner heat-sealing layer and a support layer stacked in sequence As with the outer heat-seal layer remote from the contents of the sealed container to be formed, the material of the auxiliary separation member is different from the material of the outer heat-seal layer.
- the auxiliary separating member is interposed between the first region and the top bonding portion so that when the first region and the top bonding portion are subsequently overlapped, the auxiliary separating member is located in the region where the first region and the top bonding portion overlap .
- the auxiliary separating part includes ink, at least one of the outer surface of the top and the outer surface of the top adhesive part is provided with a decorative pattern, the auxiliary separating part is formed in the process of forming the decorative pattern, and an ink forming the decorative layer is used Formed, which can save raw material cost, process cost and equipment cost.
- the auxiliary separating part includes a first adhesive, the first region and the top adhesive part are bonded to each other by the first adhesive, and the softening temperature of the first adhesive is 40°C-70°C.
- the material of the outer heat-sealing layer included in the composite layer may be polyolefin, such as polyethylene, and the material of the auxiliary separation component is different from polyolefin.
- the first region and the top adhesive may be directly attached, and pressure may be applied to the top or the top adhesive to bond the first region and the top adhesive to each other.
- the auxiliary separation part when the auxiliary separation part is covered by a release film that is detachable from the auxiliary separation part, after the release film is torn off, the first area and the top adhesive part can be directly attached, and the top or the top can be bonded.
- the portion applies pressure to bond the first region and the top bonding portion to each other.
- the bottom of the airtight container can be a structure in which the part of the middle area of the bottom is recessed toward the side near the top, and the part of the outer peripheral edge is in the same plane; it can also be that the part of the middle area of the bottom or the part near the middle area It protrudes away from the top; or it can also be two planes for crimping. Since the thickness of the crimping plane is very thin, the bottom can be considered as a structure located on the same plane; or it can be a part of the middle area of the bottom Located on the same plane as the top, at least part of the edge is recessed toward the side close to the top, or protrudes toward the side away from the top.
- Embodiments of the present disclosure do not limit the specific structure of the bottom, as long as the airtight container remains stable and does not fall over when the bottom is placed on a horizontal surface or a substantially horizontal surface.
- a roughly horizontal surface refers to a plane whose angle with the horizontal surface is within 30 degrees
- the stable state of the airtight container means that when the airtight container is placed on a stationary or rotating bearing plane, even if the airtight container is open at the top, The product inside the sealed container does not flow out.
- FIG. 16 is a flowchart of a method for preparing a sealed container according to yet another embodiment of the present disclosure. As shown in FIG. 16 , the preparation method includes the following steps:
- top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
- the sealed container to be formed includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer, and an outer heat-seal layer away from the contents of the sealed container to be formed in sequence, and the material of the auxiliary separation part is separated from the outer layer
- the materials of the heat seal layer are different.
- both the decorative pattern and the auxiliary separating part are printed with red ink, or both the decorative pattern and the auxiliary separating part are printed with green ink.
- the decorative pattern and the auxiliary separation part are formed using the same material and in the same process step, which can realize the formation of the auxiliary separation part without increasing the types of raw materials or increasing the process steps, thereby saving production cost.
- the decorative pattern and the auxiliary separation component are formed using the same material and in the same process step, which also saves equipment costs.
- inks of different colors can be printed onto the outer surface of the top by flexographic printing, and after each printing step is completed, the applied inks are allowed to dry to form the decorative pattern.
- printing an ink of one of the colors onto the first area of the top and drying the ink can form the secondary separation feature.
- the outer surface of the top bonding part can also be provided with a decorative pattern, and the decorative pattern on the top bonding part has at least one color that is the same as that of the auxiliary separating part.
- the related description of the scheme that the decorative pattern on the top has at least one color and the auxiliary separation part is the same will not be repeated here.
- the auxiliary separating part includes ink
- at least one of the outer surface of the top and the outer surface of the top adhesive part is provided with a decorative pattern, and the decorative pattern has at least one color that is the same as the auxiliary separating part
- in the first Adhesive is also interposed between the region and the top bonding portion to bond the first region and the top bonding portion to each other, the adhesive overlapping or non-overlapping with the auxiliary separating means, for example, the adhesive bonding with the auxiliary
- the separate parts may partially overlap.
- the adhesive can be common glue.
- S24 Bonding the first region and the top bonding part to each other so that the first region and the top bonding part overlap completely.
- the auxiliary separation part is exposed to the external environment, can directly attach the first region and the top adhesive part, and apply pressure to the top or the top adhesive part to bond the first region and the top adhesive part to each other.
- FIG. 17 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure. As shown in FIG. 17 , the preparation method includes the following steps:
- top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
- S32 Provide a top bonding part, and the top bonding part is connected with the top.
- S33 Provide an auxiliary separation part, and use the first adhesive to form the auxiliary separation part, and the softening temperature of the first adhesive is 40°C-70°C, and the auxiliary separation part is sandwiched between the first area and the top for bonding
- the sealed container to be formed includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer, and an outer heat-seal layer away from the contents of the sealed container to be formed in sequence, and the material for auxiliary separation parts It is different from the material of the outer heat seal layer.
- the softening temperature of the first adhesive after curing is 55°C-65°C.
- the first adhesive is a commercially available Dow brand model DOWSIL TM 7657 silicone pressure-sensitive adhesive.
- DOWSIL TM 7657 silicone pressure-sensitive adhesive When the first adhesive is bonded to the first region and the top bonding portion The applied pressure is 2.5x 104Pa.
- the softening temperature of the first adhesive after curing is lower than 40°C, the bonding force between the top and the top bonding part is poor, and the top and the top bonding part are easily separated without heating, This will affect the quality of the sealed container.
- the softening temperature of the first adhesive after curing is higher than 70°C, it is difficult to separate the top and top adhesive parts even under heating conditions, and no pressure relief opening will be formed, which will easily cause the sealed container to be heated. The phenomenon of bursting or splashing of the contents of the sealed container during the process.
- the auxiliary separation part (the first adhesive) is covered by a release film that is detachable from the auxiliary separation part, after the release film is torn off, the first region and the top adhesive part can be bonded directly, And applying pressure to the top or the top bond to bond the first region and the top bond to each other.
- FIG. 18 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure. As shown in FIG. 18 , the preparation method includes the following steps:
- S41 Provide a top, where the top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
- S43 Provide an auxiliary separation part, and use the first adhesive to form the auxiliary separation part, the auxiliary separation part is sandwiched between the first region and the top bonding part, and the sealed container to be formed includes a composite layer, the composite layer includes sequentially Laminated inner heat-sealing layer, support layer and outer heat-sealing layer away from the contents of the sealed container to be formed, the material of the auxiliary separation member is different from that of the outer heat-sealing layer.
- the second adhesive can be common glue.
- S45 Bond the first region and the top bonding portion to each other with the first adhesive and the second adhesive so that the first region and the top bonding portion completely overlap, and the softening temperature of the first adhesive is lower than The softening temperature of the second binder.
- the first region and the top bonding portion ensure the stability of the bonding between the top and the top bonding portion through the co-bonding of the first adhesive and the second adhesive, so that the sealed container is transported, transferred Or it can maintain a stable sealing state during the extrusion process, thereby ensuring that the quality of its contents is not damaged.
- a first adhesive and a second adhesive are disposed between the first region and the top adhesive portion, and the softening temperature of the first adhesive after curing is lower than the softening temperature of the second adhesive after curing so that the Portions of the first region and the top bond bonded by the first adhesive can be more easily separated from each other, i.e., relative to bonding the first region and the top bond with only the second adhesive without the second adhesive.
- the first adhesive acts to weaken the adhesive force between the first area and the top adhesive portion.
- the auxiliary separation part is covered by a release film that is separable from the auxiliary separation part. After the release film is torn off, the first area and the top adhesive part are directly pasted, and the top or the top adhesive part Pressure is applied to bond the first region and the top bond to each other.
- the preparation method of the sealed container further comprises: sterilizing the container precursor with hydrogen peroxide, and then filling the content in the container precursor; further folding to form the top region of the container precursor , and then bonding the first region and the top adhesive portion to each other to form a sealed container that is closed and filled with contents.
- the airtight container, the sheet-like composite material, the container precursor, and the method for preparing the airtight container have at least one of the following beneficial effects:
- the auxiliary separation member can weaken the adhesive force between the first area of the sealed container and the top bonding part, so that when the sealed container is heated, the sealed container When the temperature reaches the preset temperature, the top and the top adhesive part are separated, thereby preventing the bursting of the sealed container or the splashing of the contents in the sealed container.
- the decorative pattern and the auxiliary separation part are formed in the same process step using the same material, and the auxiliary part can be realized without increasing the types of raw materials or increasing the process steps.
- the formation of separate parts saves production costs and also saves equipment costs.
- a sealed container comprising:
- top comprising a top surface and side surfaces above about one-half the height of said sealed container and comprising a first region
- said first region and said top bond portion are bonded to each other and completely overlap;
- the airtight container further includes an auxiliary separation member interposed between the first region and the top adhesive portion, the airtight container includes a composite layer including sequentially stacked inner a heat-seal layer, a support layer, and an outer heat-seal layer away from the contents of the sealed container, the auxiliary separation member being of a material different from that of the outer heat-seal layer;
- the airtight container also includes a bottom, and when the bottom is placed on a horizontal or substantially horizontal surface, the airtight container remains stable.
- the auxiliary separating member is disposed spaced apart from the trace line.
- the planar shape of the auxiliary separating part includes a first polygon, and the first polygon includes a first vertex, and the vertex of the first vertex is the part of the auxiliary separating part farthest from the trace line. point;
- the planar shape of the top bonding portion is a second polygon, the second polygon includes a second vertex, and the vertex of the second vertex is the point of the top bonding portion farthest from the trace. line point;
- the shortest distance between the first polygon and the trace line is a first distance
- the shortest distance from the second vertex to the trace line is a second distance
- the first distance is greater than or equal to half of the second distance.
- auxiliary separating member includes a plurality of dot patterns separated from each other and/or the auxiliary separating member includes a grid pattern.
- the auxiliary separation member includes ink
- the outer surface of the airtight container is provided with a decorative pattern, and the decorative pattern has at least one color that is the same as that of the auxiliary separating part.
- auxiliary separation member includes a first adhesive, and there is a further gap between the first region and the top adhesive part.
- a second adhesive is interposed, the first region and the top adhesive portion are bonded to each other by the first adhesive and the second adhesive, the softening of the first adhesive The temperature is below the softening temperature of the second binder.
- the top bonding part is configured to be separated from the top
- the sealed container When the temperature of the sealed container reaches a second preset temperature, the sealed container is configured to form a pressure relief opening, and the pressure relief opening is configured to communicate the interior of the sealed container to the external environment;
- the first preset temperature is less than or equal to the second preset temperature.
- a sheet-like composite material comprising:
- the first composite area includes a first heat-sealing layer, a support layer and a second heat-sealing layer stacked in sequence from the first surface to the second surface;
- the second composite area includes an auxiliary separation member, the first heat-sealing layer, the supporting layer, and the second heat-sealing layer stacked in sequence from the first surface to the second surface, and the The material of the auxiliary separation member is different from the material of the first heat-sealing layer,
- the sheet-like composite material also includes two first boundary edges parallel to the longitudinal direction and two second boundary edges parallel to the transverse direction, the longitudinal direction and the transverse direction being orthogonal;
- the sheet-form composite material also includes a bottom transverse crease line and a top transverse crease line dividing the sheet-form composite material into:
- a bottom region which includes a bottom crease pattern
- a top region which includes a top crease pattern
- the top transverse crease line includes:
- top side portion adjacent to a side of the top central portion and extending between the top central portion and the at least one top end portion;
- said top crease pattern includes at least one pair of angled crease lines skewed relative to both said longitudinal direction and said transverse direction and extending within said top region;
- said oblique crease line has a first end pointing towards one of said second boundary edges and a second end pointing towards a continuous line parallel to said transverse direction and said top central portion and said at least one top end portion comprising said top transverse crease line; said oblique crease line together with said at least one top side portion delimits a flap region of said sheet-like composite material, said tab region is configured to form at least part of a top bond;
- said top crease pattern further comprises at least one pair of longitudinal crease lines extending within said top region, disposed on opposite sides of said flap region with respect to said transverse direction, and together defining a fold line ;
- the top region includes a first region, the fin region is connected to the top region, wherein,
- the first region and the flap region are set to be bondable to each other and can completely overlap each other, and at least one of the first region and the flap region is provided with an auxiliary separation component, and is provided with the Said flap region and/or said first region of the auxiliary separation member corresponds to said second recombination region.
- a container precursor comprising: the sheet-like composite material according to (13) or (14), and a longitudinal seam, wherein the longitudinal seam connects two of the sheet-like composite materials; The first boundary edges are joined to form a surrounding container precursor.
- At least one of the outer surface of the top region and the outer surface of the flap region is provided with a decorative pattern having at least one color that is the same as the auxiliary separation member.
- a method for preparing a sealed container comprising:
- top comprising a top surface and side surfaces above approximately one-half the height of the sealed container to be formed and comprising a first region
- top bond being connected to the top
- the manufacturing method further includes: providing an auxiliary separation member interposed between the first region and the top adhesive portion, wherein the sealed container to be formed includes a composite layer, the The composite layer includes an inner heat-sealing layer, a support layer and an outer heat-sealing layer away from the contents of the sealed container to be formed in sequence, and the material of the auxiliary separation component is the same as the material of the outer heat-sealing layer different;
- the preparation method further includes: providing a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the airtight container remains stable.
- Providing the auxiliary separation part includes: using a first adhesive to form the auxiliary separation part, and the softening temperature of the first adhesive is 40°C-70°C;
- the first region and the top bonding portion are bonded to each other by the first adhesive.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
Abstract
Description
相关申请的交叉引用Cross References to Related Applications
出于所有目的,本申请基于并且要求于2021年5月21日递交、名称为“密封容器及其制备方法、片状复合材料和容器前体”的中国专利申请第202110559783.7号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。For all purposes, this application is based on and claims the priority of Chinese Patent Application No. 202110559783.7, filed on May 21, 2021, entitled "Sealed Container and Preparation Method Thereof, Sheet Composite Material, and Container Precursor", filed at The content disclosed in the above-mentioned Chinese patent application is cited in its entirety as a part of this application.
本公开的实施例涉及一种密封容器、片状复合材料、容器前体和密封容器的制备方法。Embodiments of the present disclosure relate to a sealed container, a sheet-like composite material, a container precursor, and a method of manufacturing a sealed container.
食品在整个流通过程中,需要经过装卸、运输和储藏等过程。食品包装(food packaging)对食品起到保护作用,且是食品商品的重要组成部分。食品包装可以使食品商品从离开包装工厂到到达消费者手中的流通过程中,防止生物的、化学的或者物理的外来因素对食品造成破坏,即食品包装具有保持食品本身稳定质量的功能。美观和实用的食品包装的设计还具有吸引消费者的作用,该设计不仅体现在对食品食用的便捷性上,还体现在食品包装外观的美感上,具有除包装在其内的食品以外的价值,因此,食品包装制程也是食品制造系统工程中不可分割的部分。Food needs to go through the process of loading and unloading, transportation and storage in the whole circulation process. Food packaging protects food and is an important part of food products. Food packaging can prevent food from being damaged by biological, chemical or physical external factors during the circulation of food products from the packaging factory to the hands of consumers, that is, food packaging has the function of maintaining the stable quality of the food itself. The design of beautiful and practical food packaging also has the function of attracting consumers. This design is not only reflected in the convenience of eating food, but also in the aesthetic feeling of the appearance of food packaging, which has value other than the food packaged in it. , therefore, food packaging process is also an integral part of food manufacturing system engineering.
例如,食品包装包括层压材料制成的容器,该层压材料包括外聚合物层、赋予容器尺寸稳定性的纸板或纸组成的载体层、助粘剂层、阻挡层和内聚合物层。装饰或印刷图案是食品包装中重要的一部分,这种装饰或者印刷图案可以包括关于待存储在层压材料形成的容器中的食品成分和使用说明的信息,该装饰或者印刷图案还可以为消费者提供视觉上吸引人的外观。For example, food packaging includes containers made of a laminate comprising an outer polymer layer, a carrier layer of cardboard or paper to impart dimensional stability to the container, an adhesion promoter layer, a barrier layer, and an inner polymer layer. Decorative or printed graphics are an important part of food packaging, such decorative or printed graphics can include information about food ingredients and instructions to be stored in containers formed from laminated materials, and can also provide consumers with Provides a visually appealing appearance.
发明内容Contents of the invention
本公开至少一实施例提供一种密封容器,包括:顶部,包括顶表面和所述 密封容器大约二分之一高度以上的侧表面,且包括第一区域;和顶部粘结部,与所述顶部连接,其中,所述第一区域和所述顶部粘结部彼此粘结并完全重叠;所述密封容器还包括辅助分离部件,所述辅助分离部件夹置在所述第一区域和所述顶部粘结部之间,所述密封容器包括复合层,所述复合层包括依次层叠的内层热封层、支撑层和远离所述密封容器的内容物的外层热封层,所述辅助分离部件的材料与所述外层热封层的材料不同;所述密封容器还包括底部,当所述底部置于水平的面或者大致水平的面上时,所述密封容器保持稳定状态。At least one embodiment of the present disclosure provides a sealed container, including: a top, including a top surface and a side surface above about half the height of the sealed container, and including a first region; The top is connected, wherein the first area and the top adhesive part are bonded to each other and completely overlapped; the sealed container further includes an auxiliary separating part, and the auxiliary separating part is interposed between the first area and the Between the top bonding parts, the sealed container includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer and an outer heat-seal layer away from the contents of the sealed container stacked in sequence, the auxiliary The material of the separation part is different from that of the outer heat-sealing layer; the sealed container also includes a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the sealed container remains stable.
例如,在本公开至少一实施例提供的密封容器中,所述顶部粘结部与所述顶部连接的位置处具有痕迹线,沿所述痕迹线所述顶部粘结部相对于所述顶部折叠至使所述第一区域与所述顶部粘结部彼此粘结的位置;所述辅助分离部件设置为与所述痕迹线间隔开。For example, in the airtight container provided in at least one embodiment of the present disclosure, there is a trace line at the position where the top adhesive part is connected to the top, and the top adhesive part is folded relative to the top along the trace line to a position where the first region and the top bonding portion are bonded to each other; the auxiliary separation member is disposed spaced apart from the trace line.
例如,在本公开至少一实施例提供的密封容器中,所述辅助分离部件的平面形状包括第一多边形,所述第一多边形包括第一顶角,所述第一顶角的顶点为所述辅助分离部件的最远离所述痕迹线的点;所述顶部粘结部的平面形状为第二多边形,所述第二多边形包括第二顶角,所述第二顶角的顶点为所述顶部粘结部的最远离所述痕迹线的点;所述第一多边形距所述痕迹线的最短距离为第一距离;所述第二顶点到所述痕迹线的最短距离为第二距离;所述第一距离大于或等于所述第二距离的一半。For example, in the airtight container provided in at least one embodiment of the present disclosure, the plane shape of the auxiliary separation component includes a first polygon, and the first polygon includes a first vertex, and the first vertex The vertex is the point of the auxiliary separation part farthest from the trace line; the planar shape of the top bonding part is a second polygon, and the second polygon includes a second vertex angle, and the second The vertex of the vertex is the point farthest from the trace line of the top bonding part; the shortest distance between the first polygon and the trace line is the first distance; the second vertex to the trace The shortest distance of the lines is the second distance; the first distance is greater than or equal to half of the second distance.
例如,在本公开至少一实施例提供的密封容器中,所述辅助分离部件包括彼此分离的多个点状图案和/或所述辅助分离部件包括网格图案。For example, in the airtight container provided in at least one embodiment of the present disclosure, the auxiliary separation component includes a plurality of dot patterns separated from each other and/or the auxiliary separation component includes a grid pattern.
例如,在本公开至少一实施例提供的密封容器中,所述辅助分离部件的面积为所述第一区域的面积的5%-80%。For example, in the sealed container provided by at least one embodiment of the present disclosure, the area of the auxiliary separation component is 5%-80% of the area of the first region.
例如,在本公开至少一实施例提供的密封容器中,所述密封容器为柱形,所述顶部粘结部设置在所述顶部的所述侧表面。For example, in the airtight container provided in at least one embodiment of the present disclosure, the airtight container is cylindrical, and the top bonding part is disposed on the side surface of the top.
例如,在本公开至少一实施例提供的密封容器中,所述密封容器包括两个相对设置的所述顶部粘结部,且仅在一个所述顶部粘结部与所述第一区域之间设置有所述辅助分离部件。For example, in the airtight container provided in at least one embodiment of the present disclosure, the airtight container includes two oppositely arranged top adhesive parts, and only one of the top adhesive parts and the first region Said auxiliary separation means are provided.
例如,本公开至少一实施例提供的密封容器,还包括顶部密封部和底部密封部,其中,所述顶部密封部的密封强度小于所述底部密封部的密封强度。For example, the sealed container provided in at least one embodiment of the present disclosure further includes a top sealing part and a bottom sealing part, wherein the sealing strength of the top sealing part is smaller than that of the bottom sealing part.
例如,在本公开至少一实施例提供的密封容器中,所述辅助分离部件包括油墨;所述密封容器的外表面设置有装饰图案,所述装饰图案至少具有一种颜色和所述辅助分离部件相同。For example, in the sealed container provided in at least one embodiment of the present disclosure, the auxiliary separation component includes ink; the outer surface of the sealed container is provided with a decorative pattern, the decorative pattern has at least one color and the auxiliary separation component same.
例如,在本公开至少一实施例提供的密封容器中,所述辅助分离部件包括第一粘结剂,所述第一区域和所述顶部粘结部通过所述第一粘结剂彼此粘结,并且所述第一粘结剂的软化温度为40℃-70℃。For example, in the airtight container provided in at least one embodiment of the present disclosure, the auxiliary separating part includes a first adhesive, and the first region and the top adhesive part are bonded to each other by the first adhesive , and the softening temperature of the first binder is 40°C-70°C.
例如,在本公开至少一实施例提供的密封容器中,所述辅助分离部件包括第一粘结剂,所述第一区域和所述顶部粘结部之间还夹置有第二粘结剂,所述第一区域和所述顶部粘结部通过所述第一粘结剂和所述第二粘结剂彼此粘结,所述第一粘结剂的软化温度低于所述第二粘结剂的软化温度。For example, in the airtight container provided in at least one embodiment of the present disclosure, the auxiliary separation component includes a first adhesive, and a second adhesive is interposed between the first region and the top adhesive part , the first region and the top bonding portion are bonded to each other by the first adhesive and the second adhesive, the softening temperature of the first adhesive being lower than that of the second adhesive The softening temperature of the binder.
例如,在本公开至少一实施例提供的密封容器中,当所述密封容器的温度达到第一预设温度时,所述顶部粘结部配置为与所述顶部分离;当所述密封容器的温度到达第二预设温度时,所述密封容器配置为形成泄压开口,所述泄压开口配置为将所述密封容器的内部连通至外部环境;所述第一预设温度小于或等于所述第二预设温度。For example, in the sealed container provided in at least one embodiment of the present disclosure, when the temperature of the sealed container reaches a first preset temperature, the top adhesive part is configured to be separated from the top; when the sealed container When the temperature reaches a second preset temperature, the airtight container is configured to form a pressure relief opening, and the pressure relief opening is configured to communicate the interior of the airtight container to the external environment; the first preset temperature is less than or equal to the set temperature the second preset temperature.
本公开至少一实施例还提供一种片状复合材料,该片状复合材料包括第一表面和第二表面,且包括第一复合区域和第二复合区域,其中,所述第一复合区域包括从所述第一表面至所述第二表面依次层叠的第一热封层、支撑层和第二热封层;所述第二复合区域包括从所述第一表面至所述第二表面依次层叠的辅助分离部件、所述第一热封层、所述支撑层和所述第二热封层,且所述辅助分离部件的材料与所述第一热封层的材料不同,所述片状复合材料还包括平行于纵向方向的两个第一边界边缘和平行于横向方向的两个第二边界边缘,所述纵向方向和所述横向方向正交;所述片状复合材料还包括底部横向折痕线和顶部横向折痕线,所述底部横向折痕线和所述顶部横向折痕线将所述片状复合材料分为:底部区域,其包括底部折痕图案;顶部区域,其包括顶部折痕图案;以及中间区域,在所述底部横向折痕线和所述顶部横向折痕线之间,且相对于所述纵向方向位于所述底部区域和所述顶部区域之间;所述顶部横向折痕线包括:顶部中央部分;至少一个顶端部分,其布置在所述顶部中央部分的一侧上并且邻近所述第一边界边缘中的一个;以及至少一个顶侧部分,其邻近所述顶部中央部分的一侧并且在所述顶部中央部分和所述至少一个顶 端部分之间延伸;所述顶部折痕图案包括至少一对倾斜的折痕线,其相对于所述纵向方向和所述横向方向两者歪斜并且在所述顶部区域内延伸;其中,所述倾斜的折痕线具有指向所述第二边界边缘中的一个第二边界边缘的第一端部和指向连续线的第二端部,所述连续线平行于所述横向方向并且包括所述顶部横向折痕线的所述顶部中央部分和所述至少一个顶端部分;所述倾斜的折痕线与所述至少一个顶侧部分一起界定所述片状复合材料的翼片区域,所述翼片区域设计成形成顶部粘结部的至少一部分;其中,所述顶部折痕图案还包括至少一对纵向折痕线,其在所述顶部区域内延伸,相对于所述横向方向布置在所述翼片区域的相对侧,并且一起限定一折叠线;所述顶部区域包括第一区域,所述翼片区域与所述顶部区域连接,其中,所述第一区域和所述翼片区域设置为彼此可粘结且可完全重叠,且在所述第一区域和所述翼片区域至少之一中设置有辅助分离部件,且设置有所述辅助分离部件的所述翼片区域和/或所述第一区域对应所述第二复合区域。At least one embodiment of the present disclosure also provides a sheet-like composite material, the sheet-like composite material includes a first surface and a second surface, and includes a first composite region and a second composite region, wherein the first composite region includes The first heat-sealing layer, the supporting layer and the second heat-sealing layer stacked in sequence from the first surface to the second surface; The laminated auxiliary separation member, the first heat-sealing layer, the support layer and the second heat-sealing layer, and the material of the auxiliary separation member is different from that of the first heat-sealing layer, the sheet The sheet-like composite material also includes two first boundary edges parallel to the longitudinal direction and two second boundary edges parallel to the transverse direction, the longitudinal direction and the transverse direction are orthogonal; the sheet-like composite material also includes a bottom transverse crease lines and top transverse crease lines dividing the sheet-like composite material into: a bottom region comprising a bottom crease pattern; a top region comprising a bottom crease pattern; comprising a top crease pattern; and an intermediate region between said bottom transverse crease line and said top transverse crease line and located relative to said longitudinal direction between said bottom region and said top region; The top transverse crease line comprises: a top central portion; at least one top end portion disposed on one side of the top central portion and adjacent to one of the first border edges; and at least one top side portion adjacent to extending on one side of the top central portion and between the top central portion and the at least one top end portion; the top crease pattern comprising at least one pair of oblique crease lines relative to the longitudinal direction and both of said transverse directions are skewed and extend within said top region; wherein said inclined crease line has a first end pointing towards one of said second boundary edges and a continuation line second end portion, said continuous line parallel to said transverse direction and comprising said top central portion of said top transverse crease line and said at least one top end portion; said oblique crease line and said at least one The top side portions together define a flap region of the sheet-form composite material configured to form at least a portion of a top bond; wherein the top crease pattern further comprises at least one pair of longitudinal crease lines, which extend within said top region, are arranged on opposite sides of said flap region with respect to said transverse direction, and together define a fold line; said top region comprises a first region, said flap region and said flap region a top region connection, wherein the first region and the flap region are arranged to be bondable to each other and fully overlapable, and an auxiliary separation member is provided in at least one of the first region and the flap region , and the flap region and/or the first region provided with the auxiliary separating member corresponds to the second composite region.
例如,在本公开至少一实施例提供的片状复合材料中,在所述第一复合区域中,在所述第一热封层的远离所述第二热封层的一侧设置有装饰图案,所述装饰图案至少具有一种颜色和所述辅助分离部件相同。For example, in the sheet-shaped composite material provided in at least one embodiment of the present disclosure, in the first composite region, a decorative pattern is provided on the side of the first heat-sealing layer away from the second heat-sealing layer , the decorative pattern has at least one color that is the same as that of the auxiliary separation component.
本公开至少一实施例还提供一种容器前体,该容器前体包括:上述任一实施例中的片状复合材料和纵向接缝,其中,所述纵向接缝将所述片状复合材料的两个所述第一边界边缘连接以形成四周环绕的容器前体。At least one embodiment of the present disclosure further provides a container precursor, the container precursor comprising: the sheet-shaped composite material in any one of the above-mentioned embodiments and a longitudinal seam, wherein the longitudinal seam connects the sheet-shaped composite material Two of said first boundary edges are connected to form a surrounding container precursor.
例如,在本公开至少一实施例提供的容器前体中,所述辅助分离部件暴露至外部环境或者所述辅助分离部件被与所述辅助分离部件可分离的离型膜覆盖。For example, in the container precursor provided in at least one embodiment of the present disclosure, the auxiliary separation component is exposed to the external environment or the auxiliary separation component is covered by a release film detachable from the auxiliary separation component.
例如,在本公开至少一实施例提供的容器前体中,所述辅助分离部件包括油墨;所述顶部区域的外表面和所述翼片区域的外表面至少之一设置有装饰图案,所述装饰图案至少具有一种颜色和所述辅助分离部件相同。For example, in the container precursor provided in at least one embodiment of the present disclosure, the auxiliary separation component includes ink; at least one of the outer surface of the top region and the outer surface of the flap region is provided with a decorative pattern, the The decorative pattern has at least one color that is the same as that of the auxiliary separating member.
例如,在本公开至少一实施例提供的容器前体中,所述辅助分离部件包括第一粘结剂,所述第一粘结剂的软化温度为40℃-70℃。For example, in the container precursor provided in at least one embodiment of the present disclosure, the auxiliary separation component includes a first adhesive, and the softening temperature of the first adhesive is 40°C-70°C.
例如,在本公开至少一实施例提供的容器前体中,所述辅助分离部件包括第一粘结剂,所述第一区域和所述翼片区域至少之一还设置有第二粘结剂,所述第一粘结剂的软化温度低于所述第二粘结剂的软化温度。For example, in the container precursor provided in at least one embodiment of the present disclosure, the auxiliary separation component includes a first adhesive, and at least one of the first region and the flap region is further provided with a second adhesive , the softening temperature of the first binder is lower than the softening temperature of the second binder.
本公开至少一实施例还提供一种密封容器的制备方法,该制备方法包括:提供顶部,所述顶部包括顶表面和待形成的密封容器大约二分之一高度以上的侧表面,且包括第一区域;提供顶部粘结部,所述顶部粘结部与所述顶部连接;将所述第一区域和所述顶部粘结部彼此粘结并完全重叠;其中,At least one embodiment of the present disclosure also provides a method for preparing a sealed container, the preparation method includes: providing a top, the top includes a top surface and a side surface that is more than half the height of the sealed container to be formed, and includes a second a region; providing a top bond, the top bond being connected to the top; bonding the first region and the top bond to each other and completely overlapping; wherein,
所述制备方法还包括:提供辅助分离部件,所述辅助分离部件夹置在所述第一区域和所述顶部粘结部之间,其中,所述待形成的密封容器包括复合层,所述复合层包括依次层叠的内层热封层、支撑层和远离所述待形成的密封容器的内容物的外层热封层,所述辅助分离部件的材料与所述外层热封层的材料不同;所述制备方法还包括:提供底部,当所述底部置于水平的面或者大致水平的面上时,所述密封容器保持稳定状态。The manufacturing method further includes: providing an auxiliary separation member interposed between the first region and the top adhesive portion, wherein the sealed container to be formed includes a composite layer, the The composite layer includes an inner heat-sealing layer, a support layer and an outer heat-sealing layer away from the contents of the sealed container to be formed in sequence, and the material of the auxiliary separation component is the same as the material of the outer heat-sealing layer Different; the preparation method further includes: providing a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the sealed container remains stable.
例如,本公开至少一实施例提供的制备方法,还包括:在所述待形成的密封容器的外表面形成装饰图案,并且采用至少一种颜色的形成所述装饰图案的油墨来形成所述辅助分离部件。For example, the preparation method provided by at least one embodiment of the present disclosure further includes: forming a decorative pattern on the outer surface of the sealed container to be formed, and using at least one color of ink forming the decorative pattern to form the auxiliary Separate parts.
例如,在本公开至少一实施例提供的制备方法中,提供所述辅助分离部件包括:采用第一粘结剂形成所述辅助分离部件,且所述第一粘结剂的软化温度为40℃-70℃;所述第一区域与所述顶部粘结部通过所述第一粘结剂彼此粘结。For example, in the preparation method provided in at least one embodiment of the present disclosure, providing the auxiliary separation member includes: using a first adhesive to form the auxiliary separation member, and the softening temperature of the first adhesive is 40° C. -70° C.; the first region and the top bonding portion are bonded to each other by the first adhesive.
为了更清楚地说明本公开实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本公开的一些实施例,而非对本公开的限制。In order to illustrate the technical solutions of the embodiments of the present disclosure more clearly, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description only relate to some embodiments of the present disclosure, rather than limiting the present disclosure .
图1为本公开一实施例提供的一种密封容器的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of a sealed container provided by an embodiment of the present disclosure;
图2为图1中顶部和顶部粘结部拆开后的平面结构示意图;Fig. 2 is a schematic diagram of the planar structure after the top and the top bonding part are disassembled in Fig. 1;
图3为图1中沿A-A’线的截面结构示意图;Fig. 3 is the cross-sectional structure schematic diagram along A-A ' line in Fig. 1;
图4为本公开一实施例提供的一种辅助分离部件与第一区域的平面结构示意图;FIG. 4 is a schematic plan view of an auxiliary separation component and a first region provided by an embodiment of the present disclosure;
图5为本公开一实施例提供的一种辅助分离部件和顶部粘结部的平面结构示意图;Fig. 5 is a schematic plan view of an auxiliary separation component and a top bonding part provided by an embodiment of the present disclosure;
图6为本公开一实施例提供的一种辅助分离部件的平面结构示意图;Fig. 6 is a schematic plan view of an auxiliary separation component provided by an embodiment of the present disclosure;
图7为本公开一实施例提供的顶部粘结部与顶部处于分离状态的结构示 意图;Fig. 7 is a schematic structural view of the top bonding part and the top in a separated state provided by an embodiment of the present disclosure;
图8A为本公开一实施例提供的一种密封容器的底部的平面结构示意图;Fig. 8A is a schematic plan view of the bottom of a sealed container provided by an embodiment of the present disclosure;
图8A’为图8A中的密封容器的底部沿O-O’线的截面结构示意图;Fig. 8A' is a schematic cross-sectional structure diagram of the bottom of the sealed container in Fig. 8A along the line O-O';
图8B为本公开一实施例提供的再一种密封容器的底部的平面结构示意图;Fig. 8B is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure;
图8B’为图8B中的密封容器的底部沿O-O’线的截面结构示意图;Fig. 8B' is a schematic cross-sectional structural view of the bottom of the sealed container in Fig. 8B along the line O-O';
图8C为本公开一实施例提供的又一种密封容器的底部的平面结构示意图;Fig. 8C is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure;
图8C’为图8C中的密封容器的底部沿O-O’线的截面结构示意图;Fig. 8C' is a schematic cross-sectional structure diagram of the bottom of the sealed container in Fig. 8C along the line O-O';
图9A为本公开一实施例提供的一种片状复合材料的平面结构示意图;Fig. 9A is a schematic plan view of a sheet-like composite material provided by an embodiment of the present disclosure;
图9B为图9A中的片状复合材料沿A-A’线切割得到的截面结构示意图;Fig. 9B is a schematic cross-sectional structure diagram obtained by cutting the sheet-like composite material in Fig. 9A along the line A-A';
图10为本公开一实施例提供的一种采用图9A中的片状复合材料形成的容器前体的立体结构示意图;FIG. 10 is a schematic three-dimensional structure diagram of a container precursor formed by using the sheet-like composite material in FIG. 9A provided by an embodiment of the present disclosure;
图11为本公开一实施例提供的一种容器前体的立体结构示意图;Fig. 11 is a schematic diagram of a three-dimensional structure of a container precursor provided by an embodiment of the present disclosure;
图12为本公开一实施例提供的一种顶部粘结部和辅助分离部件的平面结构示意图;Fig. 12 is a schematic plan view of a top bonding part and auxiliary separation parts provided by an embodiment of the present disclosure;
图13本公开再一实施例提供的顶部粘结部和辅助分离部件的平面结构示意图;Fig. 13 is a schematic plan view of the top bonding part and the auxiliary separation part provided by another embodiment of the present disclosure;
图14本公开又一实施例提供的一种容器前体的立体结构示意图;Fig. 14 is a schematic diagram of a three-dimensional structure of a container precursor provided by another embodiment of the present disclosure;
图15为本公开一实施例提供的一种密封容器的制备方法的流程图;Fig. 15 is a flowchart of a method for preparing a sealed container according to an embodiment of the present disclosure;
图16为本公开再一实施例提供的一种密封容器的制备方法的流程图;Fig. 16 is a flowchart of a method for preparing a sealed container according to yet another embodiment of the present disclosure;
图17为本公开又一实施例提供的一种密封容器的制备方法的流程图;以及Fig. 17 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure; and
图18为本公开又一实施例提供的一种密封容器的制备方法的流程图。Fig. 18 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure.
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本公开的一部分实施例,而不是全部的实施例。基于所描述的 本公开的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Apparently, the described embodiments are some of the embodiments of the present disclosure, not all of them. Based on the described embodiments of the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without creative effort fall within the protection scope of the present disclosure.
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“顶”、“底”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used in the present disclosure shall have the usual meanings understood by those skilled in the art to which the present disclosure belongs. "First", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Comprising" or "comprising" and similar words mean that the elements or items appearing before the word include the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Top", "Bottom" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
采用微波炉对食品进行加热具有快捷、可操作性强、安全性高和卫生等优点,因此,通常采用微波炉对食品进行加热。由于实际条件的限制,有时候不方便将食品转移至适用于微波炉的容器,而是不打开包装以直接对带包装的食品进行加热,这就需要采用适用于微波炉的材料形成食品的包装。该适用于微波炉的材料包括非金属材料,例如,采用聚对苯二甲酸乙二酯(PET)形成第一膜层,然后在第一膜层上镀无机金属氧化物来形成食品的包装材料,以此来替代通常采用的金属铝作为食品的包装材料。Using a microwave oven to heat food has the advantages of quickness, strong operability, high safety, and hygiene. Therefore, a microwave oven is usually used to heat food. Due to the limitation of actual conditions, it is sometimes inconvenient to transfer food to a container suitable for microwave ovens, but to directly heat the packaged food without opening the package, which requires the use of materials suitable for microwave ovens to form food packaging. The materials suitable for microwave ovens include non-metallic materials, for example, polyethylene terephthalate (PET) is used to form the first film layer, and then the first film layer is coated with inorganic metal oxides to form food packaging materials, In order to replace the commonly used metal aluminum as food packaging materials.
另外,由于采用同一个微波炉加热的食品的种类很多,有的食品是将包装拆开后进行加热的,有的食品是转移到敞开的容器中进行加热的,这样不可避免的会在微波炉中残留一些在先加热的食品的气味。如果在后加热的食品也将包装打开后进行加热,这样会影响在后加热的食品的品质;或者,有的食品在打开包装后进行加热的过程中,由于加热过程中微波炉中支撑盘的旋转会使得食品喷洒出来,一方面会对微波炉造成污染或者损坏,另一方面还造成了食品的浪费,因此,需要对密封在包装内的食品采用微波炉直接进行加热。In addition, since there are many types of food heated by the same microwave oven, some food is heated after unpacking, and some food is transferred to an open container for heating, which will inevitably leave residues in the microwave oven. The smell of some previously heated food. If the post-heating food is also heated after opening the package, this will affect the quality of the post-heating food; or, some foods are heated after opening the package, due to the rotation of the support plate in the microwave oven during the heating process It will cause the food to spray out, which will pollute or damage the microwave oven on the one hand, and cause food waste on the other hand. Therefore, it is necessary to directly heat the food sealed in the package with a microwave oven.
由于密封容器的密封性很好,且密封容器中通常未完全盛满食品,在该密封容器中会残留一些气体,或者,在对盛装有流体食品的密封容器进行加热的过程中会产生水蒸气,因此,残留在该密封容器中的气体和/或加热过程中产生的水蒸气通常会因为加热过程的持续进行使得密封容器膨胀。当加热的过程不断持续,且使得密封容器内部压强达到使得密封容器炸裂或者密封容器 中的内容物喷溅的压强阈值时,会出现密封容器炸裂或者密封容器中的内容物喷溅的现象,从而需要防止上述炸裂或者喷溅现象。Because the airtightness of the airtight container is very good, and the airtight container is usually not completely filled with food, some gas will remain in the airtight container, or water vapor will be generated during the heating process of the airtight container containing fluid food Therefore, the gas remaining in the sealed container and/or the water vapor generated during the heating process will usually cause the sealed container to expand due to the continuation of the heating process. When the heating process continues and the internal pressure of the sealed container reaches the pressure threshold that causes the sealed container to burst or the contents in the sealed container to splash, the phenomenon of bursting of the sealed container or the splashing of the contents in the sealed container will occur, thus It is necessary to prevent the above-mentioned bursting or splashing phenomenon.
本公开的发明人注意到,可以通过将辅助分离部件夹置在密封容器包括的顶部的第一区域和顶部粘结部之间,以减弱密封容器的第一区域和顶部粘结部之间的粘结力,即使得顶部粘结部更容易从顶部弹开,从而当密封容器中的内容物受热时提供缓和压力的空间,以防止内容物喷溅。且翘起的耳翼还可以起到提示的作用,即当耳翼翘起时说明加热温度达到了阈值,提示消费者对密封容器停止加热并将密封容器取出。当对密封容器加热的时间延长,密封容器的温度达到预设温度时其顶部和顶部粘结部会分离,随着加热过程的持续进行,然后密封容器会形成泄压开口,以使得密封容器中的气体(包括包装时残留的气体和/或加热过程中形成的水蒸气)通过泄压开口排出以减小该密封容器内外的压差,从而防止密封容器炸裂或者密封容器中的内容物喷溅的现象。或者,夹置在密封容器包括的顶部的第一区域和顶部粘结部之间的辅助分离部件,还可以使得消费者在微波加热前更容易手动将顶部粘结部从密封容器的顶部拉开,以预先提供缓和压力的空间。The inventors of the present disclosure have noticed that it is possible to weaken the bond between the first region of the top of the sealed container and the top bonding portion by interposing an auxiliary separation member between the first region of the top included in the sealed container and the top bonding portion. Adhesion, which makes the top adhesive more likely to pop off the top, thereby providing a pressure relief space when the contents of the sealed container are heated to prevent the contents from splattering. And the raised ear flaps can also serve as a reminder, that is, when the ear flaps are raised, it means that the heating temperature has reached the threshold, prompting the consumer to stop heating the sealed container and take out the sealed container. When the time of heating the sealed container is extended, the top and the top bonding part will be separated when the temperature of the sealed container reaches the preset temperature. As the heating process continues, the sealed container will form a pressure relief opening, so that the sealed container Gas (including residual gas during packaging and/or water vapor formed during heating) is discharged through the pressure relief opening to reduce the pressure difference between the inside and outside of the sealed container, thereby preventing the sealed container from bursting or the contents of the sealed container from splashing Phenomenon. Alternatively, an auxiliary separation member interposed between the first region of the top comprising the sealed container and the top adhesive may also make it easier for the consumer to manually pull the top adhesive away from the top of the sealed container prior to microwave heating , to pre-provide space for relieving pressure.
本公开至少一实施例提供一种密封容器,该密封容器包括:顶部和顶部粘结部,该顶部包括顶表面和密封容器大约二分之一高度以上的侧表面,且包括第一区域;顶部粘结部与顶部连接,其中,第一区域和顶部粘结部彼此粘结并完全重叠;密封容器还包括辅助分离部件,辅助分离部件夹置在第一区域和顶部粘结部之间,密封容器包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离密封容器的内容物的外层热封层,辅助分离部件的材料与外层热封层的材料不同;密封容器还包括底部,当底部置于水平的面或者大致水平的面上时,密封容器保持稳定状态。该辅助分离部件可以减弱顶部的第一区域和顶部粘结部之间的粘结力,从而使得当对密封容器进行加热时,密封容器的温度达到预设温度时其顶部和顶部粘结部分离,然后随着加热过程的持续进行密封容器形成泄压开口,以使得密封容器中的气体从泄压开口排出,以减小该密封容器内外的压差,从而防止密封容器炸裂或者密封容器中的内容物喷溅的现象。例如,该密封容器中的内容物可以是流体,也可以包括具有一定量水分的固体成分,也可以是不包括水分的固体成分。At least one embodiment of the present disclosure provides a sealed container, the sealed container includes: a top and a top bonding portion, the top includes a top surface and a side surface above about half the height of the sealed container, and includes a first region; the top The bonding part is connected to the top, wherein the first area and the top bonding part are bonded to each other and completely overlapped; the sealed container also includes an auxiliary separating part, which is interposed between the first area and the top bonding part, sealing The container includes a composite layer, the composite layer includes an inner heat-sealing layer, a support layer and an outer heat-sealing layer away from the contents of the sealed container stacked in sequence, and the material of the auxiliary separation part is different from that of the outer heat-sealing layer; the sealed container A bottom is also included, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the airtight container remains stable. The auxiliary separation part can weaken the adhesive force between the first region of the top and the top adhesive part, so that when the sealed container is heated, the top and the top adhesive part are separated when the temperature of the sealed container reaches a preset temperature , and then as the heating process continues, the sealed container forms a pressure relief opening, so that the gas in the sealed container is discharged from the pressure relief opening, so as to reduce the pressure difference between the inside and outside of the sealed container, thereby preventing the sealed container from bursting or the gas in the sealed container The phenomenon of splashing of contents. For example, the content in the sealed container may be a fluid, or may include a solid component with a certain amount of moisture, or may be a solid component that does not contain moisture.
例如,图1为本公开一实施例提供的一种密封容器的立体结构示意图, 如图1所示,该密封容器100包括:顶部101、顶部粘结部102、底部107和辅助分离部件(图1中未示出),且顶部粘结部102与顶部101连接。当该底部107置于水平的面或者大致水平的面上时,密封容器100可以保持稳定状态不倾倒。For example, FIG. 1 is a schematic diagram of a three-dimensional structure of a sealed container provided by an embodiment of the present disclosure. As shown in FIG. 1), and the
例如,在图1中,顶部101包括顶表面和密封容器大约二分之一高度以上的侧表面,且包括第一区域,该第一区域和顶部粘结部102彼此粘结并完全重叠,顶部粘结部102位于顶部101的侧表面,在其他实施例中,顶部粘结部102也可以位于密封容器100的顶表面且与顶部101连接,本公开的实施例对此不作限定。For example, in FIG. 1, the top 101 includes a top surface and a side surface above about half the height of the sealed container, and includes a first region, which and the
例如,图1中所示的密封容器100的外轮廓形状为长方体,该长方体密封容器为砖型的盒状容器,本公开的实施例不限于此,该密封容器的外轮廓形状还可以是圆柱体、正方体、面数大于6的多面体等。For example, the outer contour shape of the
例如,由于顶部101和顶部粘结部102相互贴合且至少部分重叠,为了示出的方便性,将图1中虚线三角形(该虚线不考虑截线A-A’)示出的部分标记为一部分的顶部101,将实线三角形MNH示出的部分定义为顶部粘结部102,且顶部粘结部102位于顶部101之上,顶部粘结部102和顶部101在连接处共用一条底边。For example, since the top 101 and the
需要说明的是,顶部101可以是整个密封容器的部分的位于中间位置的横截面D-E-F-G之上的全部或者部分。例如,顶部101可以是图1中长方体的一个矩形侧表面的位于上端的部分;该顶部101还可以是图1中长方体的顶表面的全部或者部分;该顶部101还可以是图1中长方体的一个矩形侧表面的位于上端的一部分;图1中是以虚线三角形为例示出的,本公开的实施例不限于此,其还可以包括顶部密封部以及靠近顶部密封部的部分区域,但不包括顶部粘结部102。It should be noted that the top 101 may be all or part of the cross-section D-E-F-G located in the middle of the part of the entire sealed container. For example, the top 101 can be a part at the upper end of a rectangular side surface of the cuboid in FIG. 1; the top 101 can also be all or part of the top surface of the cuboid in FIG. 1; A part of a rectangular side surface located at the upper end; FIG. 1 is shown as an example of a dotted triangle, embodiments of the present disclosure are not limited thereto, and it may also include a top sealing portion and a partial area near the top sealing portion, but does not include
例如,在一些示例中,顶部粘结部102可以是图1中的长方体除了柱形部分之外的其他部分,还可以是图1中和长方体的一个表面贴合且和顶表面、一个侧表面均共线的任意一个多边形部分;还可以仅指图1中示出的三角形区域102,即三角形MNH示出的区域。For example, in some examples, the
例如,图1中示出的是顶部101的平面形状和顶部粘结部102的平面形状均为三角形,本公开的实施例不限于此,顶部101和顶部粘结部102可以 具有不同的平面形状,例如,顶部101和顶部粘结部102的平面形状可以分别为五边形、七边形、正方形、长方形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合、锯齿形等中的一种。For example, what is shown in FIG. 1 is that the planar shape of the top 101 and the planar shape of the
需要说明的是,大致水平的面是指与水平的面之间的夹角为30度以内的平面;密封容器保持稳定状态是指密封容器放置在静止或者在水平面上旋转的承载平面上时,即使密封容器顶部开口,密封容器内部的产品不向外流出。It should be noted that a substantially horizontal surface refers to a plane whose angle with the horizontal surface is within 30 degrees; the stable state of the airtight container means that when the airtight container is placed on a bearing plane that is stationary or rotates on a horizontal plane, Even if the top of the sealed container is open, the product inside the sealed container will not flow out.
还需要说明的是,密封容器的底部可以是底部的中间区域的部分向靠近顶部的一侧凹陷,外周边缘的部分处于同一个平面的结构;还可以是底部的中间区域的部分或者靠近中间区域的部分是向远离顶部的方向突出的;或者还可以是两个平面进行压接,由于压接的平面的厚度很薄,底部可以认为是位于同一个平面的结构;或者还可以是,底部的中间区域的部分相对于顶部位于同一平面,在边缘的部分至少有部分区域向靠近顶部的一侧凹陷,或者向远离顶部的一侧突出。本公开的实施例对底部的具体结构不做限定,只要满足当底部置于水平的面或者大致水平的面上时,密封容器保持稳定的状态不倾倒即可。It should also be noted that the bottom of the airtight container can be a structure in which the part of the middle area of the bottom is recessed toward the side near the top, and the part of the outer peripheral edge is in the same plane; it can also be a part of the middle area of the bottom or close to the middle area The part protrudes away from the top; or it can also be crimped on two planes. Since the thickness of the crimped plane is very thin, the bottom can be considered as a structure located on the same plane; or it can also be that the bottom The middle area is on the same plane as the top, and at least part of the edge is recessed toward the side near the top, or protrudes toward the side away from the top. Embodiments of the present disclosure do not limit the specific structure of the bottom, as long as the airtight container remains stable and does not fall over when the bottom is placed on a horizontal surface or a substantially horizontal surface.
例如,图2为图1中顶部和顶部粘结部拆开后的平面结构示意图,如图2所示,顶部101包括第一区域103,结合图1和图2,第一区域103和顶部粘结部102彼此粘结并完全重叠。例如,该第一区域103和顶部粘结部102的粘合强度为2N至20N。在一个示例中,第一区域103和顶部粘结部102彼此粘结以使得该密封容器100在盛装完内容物111后进行更稳固的密封。在一个示例中,密封容器100密封之后,第一区域103和顶部粘结部102彼此粘结以使得密封容器100具有大体规则的形状。For example, Fig. 2 is a schematic diagram of the planar structure after the top and the top adhesive part are disassembled in Fig. 1, as shown in Fig. 2, the top 101 includes a
需要说明的是,第一区域103和顶部粘结部102彼此粘结并不是整个第一区域103要与整个顶部粘结部102粘结,可以是一部分第一区域103和一部分顶部粘结部102粘结,本公开的实施例对此不作限定,只需要将顶部101和顶部粘结部102彼此粘结即可。It should be noted that the bonding between the
例如,在图2中以第一区域103和顶部粘结部102的平面形状分别为三角形为例进行说明,第一区域103和顶部粘结部102的平面形状还可以分别为五边形、七边形、正方形、长方形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合等。For example, in FIG. 2, the planar shapes of the
例如,图3为图1中沿A-A’线的截面结构示意图,图3中将第一区域 103具有的对应于顶部101的厚度、顶部粘结部102的厚度和辅助分离部件105的厚度都进行了放大,且这三者的厚度比例也不限于图3中的比例关系。如图3所示,该辅助分离部件105夹置在第一区域103和顶部粘结部102之间,密封容器100包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离密封容器的内容物的外层热封层,该辅助分离部件105的材料与外层热封层的材料不同。For example, FIG. 3 is a schematic cross-sectional structure diagram along the line AA' in FIG. 1, in which the
例如,该复合层中的支撑层可以为纸基层,以起到支撑的作用。For example, the support layer in the composite layer can be a paper base layer to play a supporting role.
例如,该外层热封层和内层热封层的的材料可以为聚烯烃。For example, the material of the outer heat-sealing layer and the inner heat-sealing layer may be polyolefin.
例如,聚烯烃指由乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯、4-甲基-1-戊烯等α-烯烃以及一些环烯烃单独聚合或共聚合得到的一类热塑性树脂的总称。For example, polyolefin refers to the individual polymerization or A general term for a class of thermoplastic resins obtained by copolymerization.
例如,该聚烯烃包括聚乙烯或者聚丙烯。该聚乙烯例如为高密度聚乙烯(HDPE),中密度聚乙烯(MDPE),低密度聚乙烯(LDPE),线性低密度聚乙烯(LLDPE),极低密度聚乙烯(VLDPE)或者聚乙烯(PE)等。For example, the polyolefin includes polyethylene or polypropylene. The polyethylene is, for example, high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), very low-density polyethylene (VLDPE) or polyethylene ( PE) etc.
例如,当第一区域103的与辅助分离部件105接触的表面为外层热封层时,辅助分离部件105的材料不同于第一区域103的与辅助分离部件105接触的表面的材料;或者,当顶部粘结部102的与辅助分离部件105接触的表面为外层热封层时,辅助分离部件105的材料不同于顶部粘结部102的与辅助分离部件105接触的表面的材料;或者,当第一区域103的与辅助分离部件105接触的表面为外层热封层,且顶部粘结部102的与辅助分离部件105接触的表面为外层热封层时,辅助分离部件105的材料不同于第一区域103的与辅助分离部件105接触的表面的材料且不同于顶部粘结部102的与辅助分离部件105接触的表面的材料,在此情形下,辅助分离部件105可以单独地、灵活地设置,有助于方便地实现根据本公开实施例的密封容器。For example, when the surface of the first region 103 that is in contact with the auxiliary separation member 105 is an outer heat seal layer, the material of the auxiliary separation member 105 is different from the material of the surface of the first region 103 that is in contact with the auxiliary separation member 105; or, When the surface of the top bonding part 102 that is in contact with the auxiliary separation part 105 is an outer heat seal layer, the material of the auxiliary separation part 105 is different from the material of the surface of the top bonding part 102 that is in contact with the auxiliary separation part 105; or, When the surface of the first region 103 in contact with the auxiliary separation member 105 is the outer heat seal layer, and the surface of the top bonding portion 102 that is in contact with the auxiliary separation member 105 is the outer heat seal layer, the material of the auxiliary separation member 105 Different from the material of the surface of the first region 103 in contact with the auxiliary separation member 105 and different from the material of the surface of the top bonding portion 102 in contact with the auxiliary separation member 105, in this case, the auxiliary separation member 105 may be alone, The flexible arrangement helps to conveniently implement the sealed container according to the embodiment of the present disclosure.
例如,第一区域103的与辅助分离部件105接触的表面的材料和顶部粘结部102的与辅助分离部件105接触的表面的材料可以相同,也可以不相同。For example, the material of the surface of the
例如,如图1和图2所示,顶部粘结部102与顶部101连接的位置处具有痕迹线106,沿痕迹线106该顶部粘结部102相对于顶部101折叠至使第一区域103与顶部粘结部102彼此粘结的位置。如图1所示,该痕迹线106为直线,对应的顶部粘结部102的平面形状可以为三角形、矩形等。根据密封容 器的形状的不同,该痕迹线106还可以为弧线,对应的顶部粘结部104的平面形状可以为扇形、半圆形或者椭圆形等。For example, as shown in FIGS. 1 and 2 , there is a
例如,该顶部粘结部102可以是密封容器100的翼部,该翼部可以在密封容器的顶部区域且与该密封容器的顶部101连接。For example, the
例如,图4为本公开一实施例提供的一种辅助分离部件与第一区域的平面结构示意图,如图4所示,该辅助分离部件105设置为与痕迹线106间隔开,即该辅助分离部件105设置在第一区域103的远离痕迹线106的区域,且该辅助分离部件105设置在第一区域103的最远离痕迹线106的端点所在位置及其邻接的区域。将辅助分离部件105设置在第一区域103的远离痕迹线106的区域可以弱化边缘区域的粘结能力,从而使得加热过程中顶部101和顶部粘结部102更容易在边缘部分先分离。For example, FIG. 4 is a schematic plan view of an auxiliary separation component and a first region provided by an embodiment of the present disclosure. As shown in FIG. The
例如,图5为本公开一实施例提供的一种辅助分离部件和顶部粘结部的平面结构示意图,如图5所示,该辅助分离部件105设置为与痕迹线106间隔开,即该辅助分离部件105设置在顶部粘结部102的远离痕迹线106的区域,且该辅助分离部件105设置在顶部粘结部102的最远离痕迹线106的端点所在位置及其邻接的区域。将辅助分离部件105设置在顶部粘结部102的远离痕迹线106的区域可以弱化边缘区域的粘结能力,从而使得加热过程中顶部101和顶部粘结部102更容易在边缘部分先分离。For example, FIG. 5 is a schematic plan view of an auxiliary separation component and a top bonding part provided by an embodiment of the present disclosure. As shown in FIG. The separating
需要说明的是,第一区域103的远离痕迹线106的区域是指第一区域103的不与痕迹线106邻接的区域,或者,第一区域103的最远离痕迹线106的端点的位置处以及该端点邻接的区域;顶部粘结部102的远离痕迹线106的区域是指顶部粘结部102的不与痕迹线106邻接的区域,或者,顶部粘结部102的最远离痕迹线106的端点的位置处以及该端点邻接的区域。It should be noted that the area of the
例如,该辅助分离部件105的平面形状包括第一多边形。例如,该第一多边形可以是三角形、菱形、五边形、七边形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合或者锯齿形等。For example, the planar shape of the
例如,图5以该第一多边形为三角形为例进行说明,该第一多边形ABC包括第一顶角<ABC,第一顶角<ABC的顶点B(第一顶点)为辅助分离部件105的最远离痕迹线106的点。For example, Fig. 5 illustrates that the first polygon is a triangle as an example, the first polygon ABC includes the first vertex angle < ABC, and the vertex B (first vertex) of the first vertex angle < ABC is an auxiliary separation The point of the
例如,如图5所示,顶部粘结部102的平面形状为第二多边形,例如, 该第二多边形可以是三角形、菱形、五边形、七边形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合或者锯齿形等。For example, as shown in Figure 5, the planar shape of the
例如,图5以该第二多边形为三角形为例进行说明,该第二多边形A’B’C’包括第二顶角<A’B’C’,该第二顶角<A’B’C’的顶点B’(第二顶点)为顶部粘结部102的最远离痕迹线106的点,且第一顶角<ABC与第二顶角<A’B’C’重合。例如,相对于在边缘处线重合的情形,将辅助分离部件105的最远离痕迹线106的端点B设置成与顶部粘结部102的最远离痕迹线106的端点B’重合,可以弱化边缘部分在端点位置处的粘结能力,从而使得在加热过程中顶部101和顶部粘结部102更容易在顶部粘结部102的边缘部分的端点B’位置处先分离,从而使得顶部粘结部102的端点B’更容易翘起,由于拉伸应力的作用,顶部粘结部102从端点B’位置向靠近痕迹线106的位置更容易与顶部101逐渐分离。For example, Fig. 5 illustrates by taking the second polygon as a triangle as an example, the second polygon A'B'C' includes a second vertex angle<A'B'C', and the second vertex angle<A The vertex B' (second vertex) of 'B'C' is the point of the
例如,如图5所示,该第一多边形ABC距痕迹线106的最短距离为第一距离d1,该第一顶点B和第二顶点B’到痕迹线106的最短距离为第二距离d2,该第一距离d1大于或等于第二距离d2的一半。即图5示出的是d1大于第二距离d2的一半。例如,上述第一距离d1大于或等于第二距离d2的一半的距离大小关系,可以确保辅助分离部件105设置在顶部粘结部102的远离痕迹线106的半部分区域或者小半部分区域(即图5中示出的顶部粘结部104的上半部分区域的全部或者部分),从而使得顶部101和顶部粘结部102更容易在远离痕迹线106的区域分离,且在第一多边形ABC和第二多边形A’B’C’均为等腰三角形的情形下可以使得辅助分离部件105的面积小于或者等于顶部粘结部102的面积的一半,也可以保证第一区域103和顶部粘结部102之间充分的粘结面积,以保证密封容器100的密封性。For example, as shown in Figure 5, the shortest distance between the first polygon ABC and the
例如,如图5所示,第一多边形ABC的与第一顶角<ABC相对设置的边AC为第一底边,该第一底边AC平行于痕迹线106。该第二多边形A’B’C’的与第二顶角<A’B’C’相对设置的边为第二底边A’C’,该第二底边A’C’平行于痕迹线106且不与痕迹线106重合。顶部粘结部102的底边与痕迹线106重合。For example, as shown in FIG. 5 , the side AC of the first polygon ABC opposite to the first vertex angle <ABC is the first base, and the first base AC is parallel to the
例如,图6为本公开一实施例提供的一种辅助分离部件的平面结构示意 图,如图6(a)所示,该辅助分离部件105包括网格图案;或者,如图6(b)所示,该辅助分离部件105包括彼此分离的多个点状图案;或者,如图6(c)所示,该辅助分离部件105包括彼此分离的多个点状图案和网格图案的组合。结合图1和图2,将图6(a)-6(c)任意一个所示的辅助分离部件105用于密封容器100中时,都可以均匀地减弱第一区域103和顶部粘结部102之间的粘结力,且可以保证第一区域103和顶部粘结部102之间有足够且均匀的粘结力。例如,当整个顶部粘结部102都设置有上述辅助分离部件105,且对密封容器100的加热温度达到预设温度时,顶部101和顶部粘结部102会快速分离,从而加快了后续需要形成泄压开口时形成泄压开口的速度,从而使得密封容器中的气体及时地被释放,此外,图6(a)-6(c)所示的结构设计还可以保证辅助分离部件105各个部分的结构和材料设置的均匀性。For example, FIG. 6 is a schematic plan view of an auxiliary separation component provided by an embodiment of the present disclosure. As shown in FIG. 6(a), the
例如,在一个示例中,辅助分离部件105的面积为第一区域103和顶部粘结部102之一的面积的5%-80%。例如,辅助分离部件105的面积为第一区域103的面积的5%-80%,例如,辅助分离部件105的面积为第一区域103的面积的5%,10%,20%,30%,40%,50%,60%,70%或者80%。例如,辅助分离部件105的面积为顶部粘结部102的面积的5%-80%,例如,辅助分离部件105的面积为顶部粘结部102的面积的5%,10%,20%,30%,40%,50%,60%,70%或者80%。For example, in one example, the area of the
例如,在一个示例中,如图1所示,该密封容器100为柱形,顶部粘结部102设置在顶部101的侧表面,该密封容器100的柱形部分为外轮廓为长方体的四棱柱。For example, in one example, as shown in Figure 1, the
例如,当对密封容器100进行加热时,密封容器100的温度达到第一预设温度时,顶部粘结部102配置为与顶部101分离。例如,图7为本公开一实施例提供的顶部粘结部与顶部处于分离状态的示意图,如图7所示,顶部粘结部102为翼片,该顶部粘结部102的最远离痕迹线106的部分首先和顶部101分离,然后随着进一步地加热,顶部粘结部102逐渐翘起至使顶部粘结部102与顶部101分离且仅在痕迹线106处连接,以形成图7所示的状态图。For example, when the sealed
例如,如图7所示,顶部粘结部102设置在顶部101的侧表面,且在顶部101的两个侧表面均设置有顶部粘结部102(其中一个由于遮挡未示出), 即该密封容器100包括两个顶部粘结部102,其中只有一个顶部粘结部102与顶部101进行了分离,且仅在该一个顶部粘结部102上设置有辅助分离部件105。相对于在两个顶部粘结部102上均设置辅助分离部件105的情形,仅在一个顶部粘结部102上设置辅助分离部件105时,更有利于在顶部密封处形成泄压开口,从而更有利于后续的泄压过程。For example, as shown in Figure 7, the
需要说明的是,还可以是,位于密封容器100顶部两侧的两个顶部粘结部102均与顶部101进行分离。It should be noted that, it is also possible that the two top
例如,该密封容器100还可以包括底部和底部粘结部,该底部粘结部和底部连接,且该底部粘结部上未设置辅助分离部件,底部和底部粘结部之间的位置关系可以参见上述关于顶部和顶部粘结部之间的连接关系,在此不再赘述。For example, the
例如,该密封容器100还包括顶部密封部和底部密封部,该顶部密封部的密封强度小于底部密封部的密封强度,从而使得在需要形成泄压开口时,该泄压开口形成在顶部密封部。For example, the sealed
例如,在一个示例中,该辅助分离部件105包括油墨,该密封容器100的外表面设置有装饰图案108,且装饰图案108至少具有一种颜色和辅助分离部件105相同,即可以仅在顶部101的外表面设置有装饰图案108,还可以仅在顶部粘结部102的外表面设置有装饰图案108,还可以在顶部101的外表面和顶部粘结部102的外表面均设置有装饰图案108。For example, in one example, the
例如,如图7所示,顶部101的外表面设置有装饰图案108,该装饰图案108至少具有一种颜色和辅助分离部件105相同,例如,装饰图案108和辅助分离部件105均采用红色油墨打印形成,或者装饰图案108和辅助分离部件105均采用绿色油墨打印形成。装饰图案108和辅助分离部件105采用相同的材料且在同一工艺步骤中形成,可以在既不增加原材料的种类也不增加工艺步骤的条件下实现辅助分离部件105的形成,从而节约了生产成本。此外,由于不同的原材料需要采用不同的设备或者部件进行施加,装饰图案108和辅助分离部件105采用相同的材料且在同一工艺步骤中形成还节省了设备成本。For example, as shown in Figure 7, the outer surface of the top 101 is provided with a
例如,可以通过柔性版印刷将不同颜色的油墨印刷到顶部101的外表面,在每个印刷步骤完成之后,对施加的油墨进行干燥以形成装饰图案108。例如,将其中一种颜色的油墨印刷到顶部101的第一区域103,对该油墨进行干燥后 即可形成辅助分离部件105。For example, inks of different colors may be printed onto the outer surface of the top 101 by flexographic printing, and after each printing step is completed, the applied inks are dried to form the
例如,在该辅助分离部件105包括油墨的情形下,顶部粘结部102的外表面也可以设置装饰图案108,且顶部粘结部102上的装饰图案108和辅助分离部件105同层设置,且顶部粘结部102上的装饰图案108至少具有一种颜色和辅助分离部件相同的方案可以参见上述顶部101上的装饰图案108和辅助分离部件105同层设置且至少具有一种颜色和辅助分离部件105相同的方案的相关描述,在此不再赘述。For example, in the case where the
例如,在辅助分离部件105包括油墨,且顶部101的外表面和顶部粘结部102的外表面至少之一设置有装饰图案108,并且装饰图案108至少具有一种颜色和辅助分离部件105相同的情形下,在第一区域103和顶部粘结部102之间还夹置有粘结剂以将第一区域103和顶部粘结部102彼此粘结,该粘结剂与辅助分离部件105重叠或者不重叠,例如,该粘结剂与辅助分离部件105可以部分重叠。例如,该粘结剂可以是普通的胶水。该粘结剂可以保证第一区域103和顶部粘结部102之间粘结的可靠性。For example, the
需要说明的是,该顶部101的外表面是指顶部101的暴露至环境的表面,且该顶部粘结部102的外表面是指顶部粘结部102的暴露至环境的表面,也可以指在顶部101和顶部粘结部102在粘结之前或者分开之后暴露于环境的表面。It should be noted that the outer surface of the top 101 refers to the surface of the top 101 that is exposed to the environment, and the outer surface of the
例如,在另一个示例中,辅助分离部件105包括第一粘结剂,该第一区域103和顶部粘结部102通过第一粘结剂彼此粘结,并且第一粘结剂固化后的软化温度为40℃-70℃。进一步地,该第一粘结剂固化后的软化温度为55℃-65℃。For example, in another example, the
例如,该第一粘结剂为市售的陶氏品牌型号为DOWSIL
TM 7657的硅氧烷压敏粘合剂,第一粘结剂在对第一区域103和顶部粘结部102进行粘结时外界施加的压强为2.5x104Pa。
For example, the first adhesive is a commercially available Dow brand model DOWSIL ™ 7657 silicone pressure-sensitive adhesive, the first adhesive is bonding the
例如,当第一粘结剂固化后的软化温度为低于40℃时,顶部101和顶部粘结部102之间的粘结力差,顶部101和顶部粘结部102在未加热条件下也容易轻易分离,从而会影响密封容器的品质。当第一粘结剂固化后的软化温度高于70℃时,顶部101和顶部粘结部102即使在加热的条件下也难以分离,更不会形成泄压开口,从而容易引起密封容器100在被加热的过程中炸裂或 者密封容器100的内容物喷溅的现象。For example, when the softening temperature of the first adhesive after curing is lower than 40° C., the bonding force between the top 101 and the
例如,在另一个示例中,该辅助分离部件105包括第一粘结剂,第一区域103和顶部粘结部102之间还夹置有第二粘结剂,该第一区域103和顶部粘结部102通过第一粘结剂和第二粘结剂彼此粘结,且第一粘结剂固化后的软化温度低于第二粘结剂固化后的软化温度。For example, in another example, the
例如,第一区域103和顶部粘结部102通过第一粘结剂和第二粘结剂的共同粘结作用保证了顶部101和顶部粘结部102之间粘结的稳定性,使得密封容器100在运输、转移或者挤压的过程中能够保持稳定的密封状态,从而可以保证其内容物的质量不受损坏。在第一区域103和顶部粘结部102之间设置第一粘结剂和第二粘结剂,且第一粘结剂固化后的软化温度低于第二粘结剂固化后的软化温度可以使得被第一粘结剂粘结的第一区域103和顶部粘结部102的部分可以更容易相互分离,即相对于仅采用第二粘结剂对第一区域103和顶部粘结部102进行粘结而不采用第一粘结剂对第一区域103和顶部粘结部102进行粘结的情形,第一粘结剂起到了弱化第一区域103和顶部粘结部102之间粘结力的作用。For example, the
例如,该第一粘结剂为市售的陶氏品牌型号为DOWSIL
TM 7657的硅氧烷压敏粘合剂,第一粘结剂在对第一区域103和顶部粘结部102进行粘结时外界施加的压强为2.5x 104Pa。该第二粘结剂可以是普通的胶水。
For example, the first adhesive is a commercially available Dow brand model DOWSIL ™ 7657 silicone pressure-sensitive adhesive, the first adhesive is bonding the
例如,当密封容器100的温度到达第二预设温度时,密封容器100配置为形成泄压开口,该泄压开口配置为将密封容器100的内部连通至外部环境,以使得密封容器100中的气体(包括包装时残留的气体和加热过程中形成的水蒸气)排出以减小该密封容器100内外的压差,从而防止密封容器100炸裂或者密封容器中的内容物喷溅的现象。For example, when the temperature of the sealed
例如,该泄压开口可以是细缝,也可以是具有一定尺寸的通孔。例如,该泄压开口可以形成在顶部密封区域,本公开的实施例对此不作限制。For example, the pressure relief opening may be a slit or a through hole with a certain size. For example, the pressure relief opening may be formed in the top sealing area, which is not limited by the embodiments of the present disclosure.
例如,该第一预设温度小于或等于该第二预设温度。该第一预设温度可以为40℃~55℃,具体地为40℃、45℃、50℃或者55℃。该第二预设温度可以为55℃~70℃,具体地为55℃、60℃、65℃或者70℃。For example, the first preset temperature is less than or equal to the second preset temperature. The first preset temperature may be 40°C˜55°C, specifically 40°C, 45°C, 50°C or 55°C. The second preset temperature may be 55°C-70°C, specifically 55°C, 60°C, 65°C or 70°C.
例如,该密封容器100还具有炸裂温度,该第一预设温度和第二预设温 度均小于该密封容器的炸裂温度,以使得在密封容器达到其炸裂温度之前形成泄压开口,以减小密封容器与外界环境之间的压差,防止密封容器爆炸或者防止密封容器中的内容物喷溅。For example, the sealed
例如,图8A为本公开一实施例提供的一种密封容器的底部的平面结构示意图,图8A’为图8A中的密封容器的底部沿O-O’线的截面结构示意图,如图8A和图8A’所示,密封容器的底部107的中间区域的部分向靠近顶部的一侧凹陷,外周边缘的全部处于同一个平面,且密封容器的底部置于水平的面或者大致水平的面上时,该密封容器可以保持稳定状态。For example, FIG. 8A is a schematic plan view of the bottom of a sealed container according to an embodiment of the present disclosure, and FIG. 8A' is a schematic cross-sectional view of the bottom of the sealed container in FIG. 8A along the line OO', as shown in FIGS. As shown in Fig. 8A', the part of the middle area of the bottom 107 of the airtight container is recessed toward the side close to the top, all the peripheral edges are in the same plane, and when the bottom of the airtight container is placed on a horizontal surface or a substantially horizontal surface , the airtight container can maintain a stable state.
例如,图8B为本公开一实施例提供的又一种密封容器的底部的平面结构示意图,图8B’为图8B中的密封容器的底部沿O-O’线的截面结构示意图,如图8B和图8B’所示,底部107的中间区域的部分相对于顶部位于同一平面,在外周边缘相对的两侧的部分向远离顶部的顶表面的一侧具有叠加的部分,例如该叠加的部分的平面形状为三角形。For example, FIG. 8B is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure, and FIG. 8B' is a schematic cross-sectional view of the bottom of the sealed container in FIG. 8B along the OO' line, as shown in FIG. 8B As shown in FIG. 8B', the part of the middle region of the bottom 107 is located on the same plane relative to the top, and the parts on the opposite sides of the outer peripheral edge have superimposed parts on the side away from the top surface of the top, for example, the parts of the superimposed parts The plane shape is triangular.
例如,图8C为本公开一实施例提供的又一种密封容器的底部的平面结构示意图,图8C’为图8C中的密封容器的底部沿O-O’线的截面结构示意图,如图8C和图8C’所示,底部107通过两个平面进行压接形成,由于压接的平面的厚度很薄,忽略压接的平面的厚度,底部107可以认为是位于同一个平面的结构。For example, FIG. 8C is a schematic plan view of the bottom of another sealed container provided by an embodiment of the present disclosure, and FIG. 8C' is a schematic cross-sectional view of the bottom of the sealed container in FIG. 8C along the OO' line, as shown in FIG. 8C As shown in FIG. 8C ′, the bottom 107 is formed by crimping two planes. Since the thickness of the crimped planes is very thin, the thickness of the crimped planes is ignored, and the bottom 107 can be considered as a structure located on the same plane.
本公开的实施例中的密封容器100的底部的具体结构不限于图8A-8C中所示的结构,还可以是其他的具有曲面的结构,只要满足当底部置于水平的面或者大致水平的面上时,密封容器保持稳定的状态不倾倒即可。The specific structure of the bottom of the
例如,如图1所示,该密封容器还包括内容物111,该内容物111包括食品,可被视为食品的材料是用于人类消费的任何固体(加热时可挥发出部分气体)或者液体食品,或则供动物食用的食品。例如,食品在8℃以上呈液体状态,该液体状态的食品包括乳制品、汤、调味汁和非碳酸饮料。在将食品密封在密封容器中之前对食品和待盛装食品的容器分别进行灭菌处理,例如,该灭菌处理包括双氧水灭菌、紫外线辐射灭菌、巴氏灭菌或高压灭菌等方式。For example, as shown in Figure 1, the sealed container also includes a
例如,在该密封容器的顶部的顶表面还设置有供取用内容物的具有覆盖层的孔110,通过至少部分地破坏该覆盖层以实现对内容物的取用。例如,该具有覆盖层的孔110可以具有吸管或封闭件的任意形状,例如该封闭件为盖 子,以供吸管通过或者被封闭件保护使得覆盖层在运输过程中不被机械性破坏。例如,该具有覆盖层的孔的平面形状包括圆形、正方形、矩形、椭圆形或者水滴状等。For example, a
例如,可以采用开口辅助件实现对覆盖层的破坏,该开口辅助件包括吸管。例如,对覆盖层进行破坏的过程包括:将吸管竖直放置在覆盖层的正上方,然后将吸管推进并穿过覆盖层。For example, the disruption of the covering may be achieved using an opening aid comprising a straw. For example, the process of breaking the cover includes placing the straw vertically directly above the cover and then advancing the straw through the cover.
例如,对该密封容器100进行水平抗压测试时,采用的仪器为拉力仪TIRA28025。For example, when performing a horizontal compression test on the
例如,准备样品的阶段包括:每种待测试的样品准备的数量为30个,将完成灌装的密封容器放在标准气候条件(23℃±1℃,50%±5%的相对湿度)下平衡至少24小时。For example, the stage of sample preparation includes: the number of each sample to be tested is 30, and the filled sealed container is placed under standard climate conditions (23°C ± 1°C, 50% ± 5% relative humidity) Equilibrate for at least 24 hours.
例如,进行水平抗压测试的工作原理为:将一个准备好的密封容器的两个顶部粘结部从顶部分离,然后将密封容器平躺放置在仪器下部的支撑板上,即密封容器不与顶部粘结部粘接的侧面与支撑板接触,利用仪器上部的压板给密封容器施加压力,随着施加压力的时间越来越长,当密封容器中的内容物发生泄漏时,确定泄漏的点位于密封容器的具体的位置,以及确定密封容器的密封强度的大小。For example, the working principle of a horizontal compression test is: separate the two top bonding parts of a prepared sealed container from the top, and then place the sealed container flat on the support plate at the lower part of the instrument, that is, the sealed container does not The side bonded by the top adhesive part is in contact with the support plate, and the pressure plate on the upper part of the instrument is used to apply pressure to the sealed container. As the pressure is applied for longer and longer, when the contents of the sealed container leak, the point of leakage is determined. It is located in the specific position of the sealed container, and determines the size of the sealing strength of the sealed container.
水平抗压测试的步骤包括:打开EDC控制器和TIRA拉力测试软件,水平抗压测试选择的压力传感器的量程为1000N,选择的标准是测试结果在测试量程的20%~80%,检查设备传感器和仪器的上部压板和下部支撑板是否正常,将密封容器平躺放置在仪器下部支撑板上,使密封容器不与顶部粘结部粘接的侧面与支撑板接触,然后根据软件提示的操作步骤进行测试,测试中上部压板的运动速度为10mm/min,可以选择设定当水平抗压测试的压力值减少30%左右时停止此样品的测试,进行下一个样品的测试。The steps of the horizontal compression test include: open the EDC controller and TIRA tensile test software, the range of the pressure sensor selected for the horizontal compression test is 1000N, the selection standard is that the test result is 20% to 80% of the test range, check the equipment sensor and whether the upper pressure plate and lower support plate of the instrument are normal, place the sealed container flat on the lower support plate of the instrument so that the side of the sealed container that is not bonded to the top adhesive part is in contact with the support plate, and then follow the operation steps prompted by the software Carry out the test, the movement speed of the upper platen in the test is 10mm/min, you can choose to stop the test of this sample when the pressure value of the horizontal compression test is reduced by about 30%, and proceed to the test of the next sample.
例如,可以改变测试条件进行下一个样品的测试,例如,将水平抗压测试选择的压力值减少30%左右,或者将夹具向下移动、改变施加压力的时间等。For example, the test conditions can be changed to test the next sample, for example, the selected pressure value of the horizontal compression test can be reduced by about 30%, or the clamp can be moved downward, and the time for applying pressure can be changed.
例如,通过在密封容器的两个顶部粘结部对应的位置均设置辅助分离部件,或者在密封容器上不设置辅助分离部件,或者,仅在密封容器的一个顶部粘结部对应的区域设置辅助分离部件来进行测试。For example, by setting auxiliary separating parts at the positions corresponding to the two top bonding parts of the sealed container, or not setting auxiliary separating parts on the sealed container, or only setting auxiliary separating parts in the area corresponding to one of the top bonding parts of the sealed container. Separate components for testing.
根据测试结果发现:最终发生泄漏的位置都是在密封容器的顶部的顶表 面,可能的原因是顶部的顶表面的密封强度小于底部的底表面的密封强度。且通常底部采用热空气进行活化再进行密封,顶部通过超声波的方式进行活化,再进行密封,即顶部和底部活化的方式不一样。顶部的密封结构和底部的密封结构也不一样,通常顶部还采用折叠顶部粘结部的方式进行密封,即顶部是有耳翼的,底部是采用两个平面叠加的方式进行密封的,底部是没有耳翼的。Find according to test result: the position that finally leaks all is the top surface of the top of sealed container, and possible reason is that the sealing strength of the top surface of the top is less than the sealing strength of the bottom surface of the bottom. And usually the bottom is activated by hot air and then sealed, and the top is activated by ultrasonic waves and then sealed, that is, the activation methods of the top and bottom are different. The sealing structure of the top is different from the sealing structure of the bottom. Usually the top is sealed by folding the top bonding part, that is, the top has ear wings, and the bottom is sealed by superimposing two planes. without ear fins.
例如,每种样品还可以基于50个样品进行泄压比例的测试,通过调节顶部密封部的宽度、加热的时间,得到发生泄压的样品的个数,然后计算泄压的百分比。For example, each sample can also be tested for the pressure release ratio based on 50 samples. By adjusting the width of the top seal and the heating time, the number of samples with pressure release can be obtained, and then the pressure release percentage can be calculated.
例如,取两种样品A和B各50个,样品A和B的顶部粘结部和顶部之间均不设置辅助分离部件,将样品A的顶部粘结部的宽度设置成1.0mm,加热的时间设置成110min,将样品B的顶部粘结部的宽度设置成1.5mm,加热的时间设置成111min。发现样品A中发生泄压的样品的个数为30个,即样品A中发生泄压的比例为60%,发现样品B中发生泄压的样品的个数为40个,即样品B中发生泄压的比例为80%。For example, take 50 samples of each of two samples A and B, no auxiliary separation parts are set between the top bonding part and the top of samples A and B, the width of the top bonding part of sample A is set to 1.0mm, and the heated The time was set to 110 min, the width of the top bonding part of sample B was set to 1.5 mm, and the heating time was set to 111 min. It is found that the number of samples with pressure relief in sample A is 30, that is, the proportion of pressure relief in sample A is 60%, and the number of samples with pressure relief in sample B is 40, that is, the proportion of pressure relief in sample B is 40. The ratio of pressure relief is 80%.
然后,再取两种样品A和B各50个,将样品A的一个顶部粘结部和顶部之间设置辅助分离部件,将样品A的顶部粘结部的宽度设置成1.0mm,加热的时间设置成107min,发现样品A中发生泄压的样品的个数为50个,即样品A中发生泄压的比例为100%。将样品B的一个顶部粘结部和顶部之间设置辅助分离部件,将样品B的顶部粘结部的宽度设置成1.5mm,加热的时间设置成107min,发现样品B中发生泄压的样品的个数为50个,即样品A中发生泄压的比例为100%。Then, take 50 of each of the two samples A and B, set an auxiliary separation part between a top bonding part of sample A and the top, set the width of the top bonding part of sample A to 1.0 mm, and heat the time It is set to 107min, and it is found that the number of samples with pressure release in sample A is 50, that is, the proportion of sample A with pressure release is 100%. An auxiliary separation part is set between a top bonding part of sample B and the top, the width of the top bonding part of sample B is set to 1.5mm, and the heating time is set to 107min. The number of samples is 50, that is, the rate of pressure release in sample A is 100%.
根据测试结果发现:在同样的条件下,相比于在两个顶部粘结部和顶部之间均设置辅助分离部件的情形,在一个顶部粘结部和顶部之间设置辅助分离部件时更容易发生泄压。According to the test results, it is found that under the same conditions, it is easier to arrange the auxiliary separating part between one top bonding part and the top than the case of setting the auxiliary separating part between the two top bonding parts and the top A depressurization occurs.
综上,本公开的上述实施例提供的密封容器通过减弱顶部和顶部粘结部之间的粘结力,使得在加热时密封容器的温度达到第一预设温度时顶部和顶部粘结部分离,然后密封容器形成泄压开口,以使得密封容器中的气体排出以减小该密封容器内外的压差,从而可以防止该密封容器炸裂或者内容物喷溅。To sum up, the sealed container provided by the above-mentioned embodiments of the present disclosure weakens the adhesive force between the top and the top bonding portion, so that the top and the top bonding portion are separated when the temperature of the sealed container reaches the first preset temperature during heating. , and then the sealed container forms a pressure relief opening, so that the gas in the sealed container is discharged to reduce the pressure difference between the inside and outside of the sealed container, thereby preventing the sealed container from bursting or the contents from splashing.
例如,本公开至少一实施例还提供一种片状复合材料,该片状复合材料包括第一表面和第二表面,且包括第一复合区域和第二复合区域,其中,第一复 合区域包括从第一表面至第二表面依次层叠的第一热封层、支撑层和第二热封层;第二复合区域包括从第一表面至第二表面依次层叠的辅助分离部件、第一热封层、支撑层和第二热封层,且辅助分离部件的材料与第一热封层的材料不同,片状复合材料还包括平行于纵向方向的两个第一边界边缘和平行于横向方向的两个第二边界边缘,纵向方向和横向方向正交;片状复合材料还包括底部横向折痕线和顶部横向折痕线,底部横向折痕线和顶部横向折痕线将片状复合材料分为:底部区域,其包括底部折痕图案;顶部区域,其包括顶部折痕图案;以及中间区域,在底部横向折痕线和顶部横向折痕线之间,且相对于纵向方向位于底部区域和顶部区域之间;顶部横向折痕线包括:顶部中央部分;至少一个顶端部分,其布置在顶部中央部分的一侧上并且邻近第一边界边缘中的一个;以及至少一个顶侧部分,其邻近顶部中央部分的一侧并且在顶部中央部分和至少一个顶端部分之间延伸;顶部折痕图案包括至少一对倾斜的折痕线,其相对于纵向方向和横向方向两者歪斜并且在顶部区域内延伸;其中,倾斜的折痕线具有指向第二边界边缘中的一个第二边界边缘的第一端部和指向连续线的第二端部,连续线平行于横向方向并且包括顶部横向折痕线的顶部中央部分和至少一个顶端部分;倾斜的折痕线与至少一个顶侧部分一起界定片状复合材料的翼片区域,翼片区域设计成形成顶部粘结部的至少一部分;其中,顶部折痕图案还包括至少一对纵向折痕线,其在顶部区域内延伸,相对于横向方向布置在翼片区域的相对侧,并且一起限定一折叠线;顶部区域包括第一区域,翼片区域与顶部区域连接,其中,第一区域和翼片区域设置为彼此可粘结且可完全重叠,且在第一区域和翼片区域至少之一中设置有辅助分离部件,且设置有辅助分离部件的翼片区域和/或第一区域对应第二复合区域。For example, at least one embodiment of the present disclosure further provides a sheet-like composite material, the sheet-like composite material includes a first surface and a second surface, and includes a first composite region and a second composite region, wherein the first composite region includes The first heat-sealing layer, the support layer and the second heat-sealing layer are stacked sequentially from the first surface to the second surface; layer, a support layer and a second heat-sealing layer, and the material of the auxiliary separation member is different from that of the first heat-sealing layer, and the sheet-like composite material also includes two first boundary edges parallel to the longitudinal direction and two first boundary edges parallel to the transverse direction Two second boundary edges, the longitudinal direction and the transverse direction are orthogonal; the sheet composite material also includes a bottom transverse crease line and a top transverse crease line, the bottom transverse crease line and the top transverse crease line divide the sheet composite material are: a bottom region comprising a bottom crease pattern; a top region comprising a top crease pattern; and a middle region between the bottom transverse crease line and the top transverse crease line and located relative to the longitudinal direction between the bottom region and Between the top region; the top transverse crease line comprising: a top central portion; at least one top portion disposed on one side of the top central portion and adjacent to one of the first border edges; and at least one top side portion adjacent to one side of the top central portion and extending between the top central portion and at least one top end portion; the top crease pattern comprising at least one pair of oblique crease lines skewed relative to both the longitudinal and transverse directions and within the top region extending; wherein the oblique crease line has a first end pointing toward one of the second border edges and a second end pointing toward a continuous line parallel to the transverse direction and including the top transverse crease line The top central portion and at least one top portion; the inclined crease line together with the at least one top side portion defines a flap region of the sheet-like composite material, the flap region being designed to form at least a portion of the top bond; wherein the top fold The crease pattern also includes at least one pair of longitudinal crease lines extending within the top region, disposed on opposite sides of the flap region with respect to the transverse direction, and together defining a fold line; the top region comprising a first region, the flap region and The top region is connected, wherein the first region and the flap region are arranged to be bondable to each other and can be completely overlapped, and an auxiliary separation member is provided in at least one of the first region and the flap region, and the auxiliary separation member is provided The flap region and/or the first region corresponds to the second composite region.
例如,图9A为本公开一实施例提供的一种片状复合材料的平面结构示意图,图9B为图9A中的片状复合材料沿A-A’线切割得到的截面结构示意图,如图9A和图9B所示,该片状复合材料01的基本单元为矩形构造,其包括第一表面02和第二表面03,且包括第一复合区域04和第二复合区域05,其中,第一复合区域04包括从第一表面02至第二表面03依次层叠的第一热封层06、支撑层07和第二热封层08;第二复合区域05包括从第一表面02至第二表面03依次层叠的辅助分离部件09、第一热封层06、支撑层07和第二 热封层08,且辅助分离部件09的材料与第一热封层06的材料不同。For example, FIG. 9A is a schematic plan view of a sheet-like composite material provided by an embodiment of the present disclosure, and FIG. 9B is a schematic cross-sectional view of the sheet-like composite material in FIG. 9A cut along the AA' line, as shown in FIG. 9A As shown in Figure 9B, the basic unit of the sheet-like
例如,该支撑层07为具有刚度的基层,例如,纸质基层。For example, the supporting
例如,该片状复合材料01还包括平行于纵向方向(y轴的延伸方向)的两个第一边界边缘(011,012)和平行于横向方向(x轴的延伸方向)的两个第二边界边缘(013,014),纵向方向(y轴的延伸方向)和横向方向(x轴的延伸方向)正交。For example, the sheet-like
例如,纵向方向(y轴的延伸方向)是后续形成的容器前体的总高度的方向,“总高度”是指容器前体具有恒定高度时的高度或者容器前体具有可变高度时的最大高度。For example, the longitudinal direction (direction of extension of the y-axis) is the direction of the overall height of the subsequently formed container precursor, "overall height" referring to the height of the container precursor having a constant height or the maximum height of the container precursor having a variable height. high.
例如,片状复合材料01还包括底部横向折痕线015和顶部横向折痕线016,底部横向折痕线015和顶部横向折痕线016将片状复合材料01分为:底部区域017,其包括底部折痕图案018;顶部区域019,其包括顶部折痕图案021;以及中间区域022,在底部横向折痕线015和顶部横向折痕线016之间,且相对于纵向方向(y轴的延伸方向)位于底部区域017和顶部区域019之间;顶部横向折痕线016包括:顶部中央部分016a;至少一个顶端部分016b,其布置在顶部中央部分016a的一侧上并且邻近第一边界边缘(011,012)中的一个;以及至少一个顶侧部分016c,其邻近顶部中央部分016a的一侧并且在顶部中央部分016a和至少一个顶端部分016b之间延伸;顶部折痕图案021包括至少一对倾斜的折痕线(026a,026b),其相对于纵向方向(y轴的延伸方向)和横向方向(x轴的延伸方向)两者歪斜并且在顶部区域019内延伸;其中,倾斜的折痕线具有指向第二边界边缘013的第一端部和指向连续线C-C’的第二端部,连续线C-C’平行于横向方向(x轴的延伸方向)并且包括顶部横向折痕线016的顶部中央部分016a和至少一个顶端部分016b。For example, the sheet-like composite material 01 further includes a bottom transverse crease line 015 and a top transverse crease line 016, and the bottom transverse crease line 015 and the top transverse crease line 016 divide the sheet-like composite material 01 into a bottom area 017, which comprising a bottom crease pattern 018; a top region 019 comprising a top crease pattern 021; and an intermediate region 022 between the bottom transverse crease line 015 and the top transverse crease line 016 and relative to the longitudinal direction (y-axis direction of extension) between the bottom region 017 and the top region 019; the top transverse crease line 016 comprising: a top central portion 016a; at least one top end portion 016b disposed on one side of the top central portion 016a and adjacent to the first border edge (011,012); and at least one top side portion 016c, which is adjacent to one side of the top central portion 016a and extends between the top central portion 016a and the at least one top portion 016b; the top crease pattern 021 includes at least one For oblique crease lines (026a, 026b), which are oblique with respect to both the longitudinal direction (the direction in which the y-axis extends) and the transverse direction (the direction in which the x-axis extends) and extend within the top region 019; wherein the oblique crease The trace line has a first end pointing towards the second boundary edge 013 and a second end pointing towards the continuation line CC' parallel to the transverse direction (extension of the x-axis) and comprising the top transverse fold The top central portion 016a of the score line 016 and at least one top portion 016b.
例如,该顶部区域019包括顶部折痕图案021且构造成容器前体的顶部部分,顶部部分包括顶板,该顶板是具有四边形轮廓的平坦且水平的顶板,或者倾斜的顶板。For example, the
例如,该中间区域022设计成形成具有多个侧壁的容器前体的主要部分。For example, this
例如,底部区域017包括底部折痕图案018且构造成容器前体的底部部分,底部部分包括底板,该底板是具有四边形轮廓并限定容器前体的搁置表面的平坦且水平的底板。For example,
例如,顶部横向折痕线016平行于第二边界边缘(013,014)延伸,顶部横向折痕线016布置成比底部横向折痕线015更靠近顶部边界边缘(第二边界边缘013),并且构造成限定将主要部分与顶部部分分开的容器前体的顶部周边边缘。For example, the top
例如,顶部横向折痕线016包括的顶部中央部分016a构造成限定容器前体的顶部前边缘;两个顶端部分016b布置在顶部中央部分016a的相对侧上,位于相应的第一边界边缘(011,012)附近并且构造成限定容器前体的顶部后边缘;以及两个顶侧部分016c,其邻近顶部中央部分016a的相对侧延伸,每个顶侧部分016c将顶部中央部分016a连接到一个相应的顶端部分016b,并且设计成限定容器前体的两个相应的顶部边缘。For example, the top
例如,底部横向折痕线015平行于第二边界边缘(013,014)延伸,并且布置成比顶部横向折痕线016更靠近底部边界边缘(第二边界边缘014)。底部横向折痕线015构造成限定将主要部分与底部部分分开的容器前体的底部周边边缘。For example, the bottom
例如,底部横向折痕线015包括的底部中央部分015a,其构造成限定容器前体的底部前边缘;两个底端部分015b,其布置在底部中央部分015a的相对侧上,位于第一边界边缘(011,012)附近并且构造成限定容器前体的底部后边缘,以及两个底侧部分015c,其邻近底部中央部分015a的相对侧,每个底侧部分015c在底部中央部分015a和一个相应的底端部分015b之间延伸,并且设计成限定容器前体的两个相应的底部侧边缘。For example, the bottom
例如,片状复合材料01包括的两个另外的横向折痕线,即另外的顶部横向折痕线023和另外的底部横向折痕线024,两者均平行于横向方向(x轴的延伸方向)延伸,并且分别位于顶部边界边缘(第二边界边缘013)和底部边界边缘(第二边界边缘014)附近。另外的顶部横向折痕线023和顶部边界边缘(第二边界边缘013)界定相应的顶部横向密封区域,其构造成限定容器前体的相应的顶部横向密封带。另外的底部横向折痕线024和底部边界边缘(第二边界边缘014)界定相应的底部横向密封区域,其构造成限定容器前体的相应的底部横向密封带。For example, the sheet-like
例如,倾斜的折痕线(026a,026b)与至少一个顶侧部分016c一起界定片状复合材料01的翼片区域027,翼片区域027设计成形成顶部粘结部的至 少一部分。For example, the inclined crease lines (026a, 026b) together with the at least one
例如,一对倾斜的折痕线(026a,026b),其相对于纵向方向(y轴的延伸方向)和横向方向(x轴的延伸方向)两者倾斜并且在顶部区域019内延伸,例如,在顶部横向折痕线016和另外的顶部横向折痕线023之间延伸。For example, a pair of inclined crease lines (026a, 026b), which are inclined with respect to both the longitudinal direction (direction of extension of the y-axis) and the transverse direction (direction of extension of the x-axis) and extending within the
例如,一对倾斜的折痕线(026a,026b)具有一个共同的端部和相对的端部,共同的端部位于另外的顶部横向折痕线023上,而相对的端部指向平行于横向方向(x轴的延伸方向)的连续线C-C’。例如,该翼片区域027大致为三角形的区域。For example, a pair of oblique crease lines (026a, 026b) have a common end and opposite ends, the common end lies on the other top
例如,在一个示例中,顶部横向折痕线016的顶部中央部分016a、顶端部分016b和顶侧部分016c彼此对齐并且与连续线C-C’对齐。For example, in one example, top
例如,顶部折痕图案021还包括至少一对纵向折痕线(028a,028b),例如,两对纵向折痕线(028a,028b),其在顶部区域019内延伸,相对于横向方向(x轴的延伸方向)布置在翼片区域027的相对侧,并且一起限定一折叠线;顶部区域019包括第一区域,翼片区域027与顶部区域019连接,其中,第一区域和翼片区域027设置为彼此可粘结且可完全重叠。For example, the
例如,纵向折痕线028b是最内部的折痕线,而纵向折痕线028b分别位于相对的第一边界边缘(011,012)附近;纵向折痕线028b之间的区域以及由纵向折痕线028b与相应的第一边界边缘(011,012)界定的区域构造成限定容器前体的顶板。For example, the
例如,底部区域017可以具有翼片区域,也可以不具有翼片区域,当底部区域017具有翼片区域时,可以参见上述顶部区域019具有翼片区域027的相关描述,在此不再赘述。For example, the
例如,结合图9A和图9B,在第一区域和翼片区域027至少之一中设置有辅助分离部件09,且设置有辅助分离部件09的翼片区域027和/或第一区域对应第二复合区域05。例如,该第一复合区域04和第二复合区域05连接成一个整体,且辅助分离部件09的材料与第一热封层06的材料不同。当将该片状复合材料01沿着痕迹线折叠成容器前体时,第二复合区域05对应于后续形成顶部粘结部的区域或者顶部的第一区域。For example, in conjunction with FIG. 9A and FIG. 9B , at least one of the first area and the
例如,在一个示例中,在第一复合区域04中,在第一热封层06的远离第二热封层08的一侧设置有装饰图案(图9B中未示出),该装饰图案至少 具有一种颜色和辅助分离部件09相同。For example, in one example, in the first
例如,该第一热封层06是与外界环境直接接触的表面,该第二热封层08是与待盛装在容器前体中的内容物接触的表面。For example, the first heat-
例如,该第一热封层06的材料可以为聚烯烃。For example, the material of the first heat-
例如,聚烯烃指由乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯、4-甲基-1-戊烯等α-烯烃以及一些环烯烃单独聚合或共聚合得到的一类热塑性树脂的总称。For example, polyolefin refers to the individual polymerization or A general term for a class of thermoplastic resins obtained by copolymerization.
例如,该聚烯烃包括聚乙烯或者聚丙烯。该聚乙烯例如为高密度聚乙烯(HDPE),中密度聚乙烯(MDPE),低密度聚乙烯(LDPE),线性低密度聚乙烯(LLDPE),极低密度聚乙烯(VLDPE)或者聚乙烯(PE)等。For example, the polyolefin includes polyethylene or polypropylene. The polyethylene is, for example, high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), very low-density polyethylene (VLDPE) or polyethylene ( PE) etc.
例如,该第二热封层08的材料也可以为聚烯烃。For example, the material of the second heat-
例如,该片状复合材料10为后续形成的密封容器的容器前体形成之前的状态,该片状复合材料10上具有折痕线,沿着折痕线将片状复合材料10折叠时可以形成密封容器的顶部、顶部粘结部、底部等结构。For example, the sheet-like composite material 10 is in a state before the container precursor of the subsequently formed sealed container is formed, and the sheet-like composite material 10 has crease lines along which the sheet-like composite material 10 can be formed. Structures such as the top, top bonding portion, and bottom of the sealed container.
例如,例如,本公开至少一实施例还提供一种容器前体,该容器前体包括上述任一实施例中的片状复合材料和纵向接缝,该纵向接缝将片状复合材料的两个第一边界边缘连接以形成四周环绕的容器前体。For example, at least one embodiment of the present disclosure also provides a container precursor, which includes the sheet-like composite material in any of the above-mentioned embodiments and a longitudinal seam, where the longitudinal seam connects the two sides of the sheet-like composite material. The two first boundary edges are connected to form a surrounding container precursor.
例如,图10为本公开一实施例提供的一种采用图9A中的片状复合材料形成的容器前体的立体结构示意图,如图10所示,纵向接缝(未示出)将片状复合材料的两个第一边界边缘(011,012)连接以形成四周环绕的容器前体200,该容器前体200呈直筒状,其顶部和底部还未折叠,如图10所示,该顶部201具有开口端2011,该顶部201在开口端2011具有开口2011a,该顶部粘结部202设置在顶部201的开口端2011,将该直筒状的容器前体200按照虚线所示的折痕折叠后,在容器前体中装入内容物,并将顶部和底部进行密封,将顶部201和顶部粘结部粘结后,其可以形成为图1中所示的密封容器100的结构。For example, FIG. 10 is a schematic three-dimensional structure diagram of a container precursor formed by using the sheet-shaped composite material in FIG. 9A provided by an embodiment of the present disclosure. As shown in FIG. The two first boundary edges (011, 012) of the composite material are connected to form a
例如,在一个示例中,结合图9A、图9B和图10,该辅助分离部件09暴露至外部环境或者该辅助分离部件09被与辅助分离部件09可分离的离型膜覆盖。例如,当辅助分离部件09被与辅助分离部件09可分离的离型膜覆盖时,可以保证辅助分离部件09具有一定的粘性,且需要使用辅助分离部件09 时将离型膜撕掉即可。For example, in one example, referring to FIG. 9A , FIG. 9B and FIG. 10 , the
例如,该辅助分离部件09包括油墨;顶部区域019的外表面和翼片区域027的外表面至少之一设置有装饰图案208,装饰图案208至少具有一种颜色和辅助分离部件09相同。例如,装饰图案208和辅助分离部件09均采用红色油墨打印形成,或者装饰图案208和辅助分离部件09均采用绿色油墨打印形成。装饰图案208和辅助分离部件09采用相同的材料且在同一工艺步骤中形成,可以在既不增加原材料的种类也不增加工艺步骤的条件下实现辅助分离部件09的形成,从而节约了生产成本。此外,由于不同的原材料需要采用不同的设备或者部件进行施加,装饰图案208和辅助分离部件09采用相同的材料且在同一工艺步骤中形成还节省了设备成本。例如,通过柔性版印刷将不同颜色的油墨印刷到密封容器的顶部的外表面,在每个印刷步骤完成之后,对施加的油墨进行干燥以形成装饰图案208。例如,将其中一种颜色的油墨印刷到顶部201的第一区域,对该油墨进行干燥后即可形成辅助分离部件09。For example, the
例如,该辅助分离部件09包括第一粘结剂,第一粘结剂的软化温度为40℃-70℃。例如,该第一粘结剂的软化温度为55℃-65℃。For example, the
例如,该第一粘结剂为市售的陶氏品牌型号为DOWSIL TM 7657的硅氧烷压敏粘合剂,第一粘结剂在对第一区域和翼片区域(对应于顶部粘结部)进行粘结时外界施加的压强为2.5x 104Pa。 For example, the first adhesive is a commercially available Dow brand model DOWSIL ™ 7657 silicone pressure-sensitive adhesive, the first adhesive is applied to the first area and the flap area (corresponding to the top bond). Part) when bonding, the external pressure is 2.5x 104Pa.
例如,当第一粘结剂的软化温度为低于40℃时,后续将顶部201和翼片区域027(对应顶部粘结部)粘结后,顶部201和顶部粘结部之间的粘结力差,顶部201和顶部粘结部在未加热条件下也容易轻易分离,从而影响后续形成的密封容器的品质。当第一粘结剂的软化温度高于70℃,顶部201和顶部粘结部即使在加热的条件下也难以分离,也不会形成泄压开口,从而容易引起后续形成的密封容器在被加热的过程中炸裂或者密封容器的内容物喷溅的现象。For example, when the softening temperature of the first adhesive is lower than 40°C, after the subsequent bonding of the top 201 and the flap region 027 (corresponding to the top bonding portion), the bonding between the top 201 and the top bonding portion The force is poor, and the top 201 and the top adhesive part are easily separated without heating, thereby affecting the quality of the subsequently formed sealed container. When the softening temperature of the first adhesive is higher than 70°C, it is difficult to separate the top 201 and the top adhesive part even under heating conditions, and no pressure relief opening will be formed, which will easily cause the subsequently formed sealed container to be heated. The phenomenon of bursting or splashing of the contents of the sealed container during the process.
例如,该辅助分离部件09包括第一粘结剂,第一区域和翼片区域027至少之一还设置有第二粘结剂,第一粘结剂的软化温度低于第二粘结剂的软化温度。例如,在后续形成密封容器时,第一区域和翼片区域027(对应顶部粘结部)可以通过第一粘结剂和第二粘结剂的共同粘结作用,以保证顶部201和翼片区域027(对应顶部粘结部)之间粘结的稳定性,使得待形成的密封容器 在运输、转移或者挤压的过程中能够保持稳定的密封状态,从而保证其内容物的质量不受损坏。For example, the
例如,待形成的密封容器在第一区域和翼片区域027(对应顶部粘结部)之间具有第一粘结剂和第二粘结剂,且第一粘结剂的软化温度低于第二粘结剂的软化温度可以使得被第一粘结剂粘结的第一区域和翼片区域027(对应顶部粘结部)的部分可以更容易地相互分离。即相对于仅采用第二粘结剂对第一区域和翼片区域027(对应顶部粘结部)进行粘结而不采用第一粘结剂对第一区域和翼片区域027(对应顶部粘结部)进行粘结的情形,后续形成密封容器时,第一粘结剂起到了弱化后续将第一区域和翼片区域027(对应顶部粘结部)进行粘结时的粘结力。For example, the sealed container to be formed has a first adhesive and a second adhesive between the first area and the flap area 027 (corresponding to the top adhesive), and the softening temperature of the first adhesive is lower than that of the second adhesive. The softening temperatures of the two adhesives may allow the portions of the first region and the tab region 027 (corresponding to the top bond) bonded by the first adhesive to be more easily separated from each other. That is, compared to only using the second adhesive to bond the first region and the flap region 027 (corresponding to the top bonding portion) without using the first adhesive to bond the first region and the flap region 027 (corresponding to the top bonding portion). In the case of bonding the first region and the flap region 027 (corresponding to the top bonding portion), when the sealed container is subsequently formed, the first adhesive acts to weaken the bonding force when subsequently bonding the first region and the flap region 027 (corresponding to the top bonding portion).
例如,图11为本公开一实施例提供的一种容器前体的立体结构示意图,如图11所示,该容器前体是在制造密封容器的过程中产生的前体,该容器前体200包括:顶部201和顶部粘结部202,该顶部201包括顶表面和容器前体200大约二分之一高度以上的侧表面,且包括第一区域203,该顶部粘结部202与顶部201连接,该第一区域203和顶部粘结部202设置为彼此可粘结且可完全重叠,该容器前体200还包括辅助分离部件205,在图11中,该辅助分离部件205仅设置在第一区域203中,顶部粘结部202中未设置辅助分离部件205,并且容器前体200包括复合层,该复合层包括依次层叠的内层热封层、支撑层和远离容器前体的容纳空间的外层热封层,该辅助分离部件205的材料与外层热封层的材料不同。在此情形下,辅助分离部件205可以单独地、灵活地设置,有助于方便地实现根据本公开实施例的容器前体。For example, FIG. 11 is a schematic perspective view of a three-dimensional structure of a container precursor provided by an embodiment of the present disclosure. As shown in FIG. 11 , the container precursor is a precursor produced in the process of manufacturing a sealed container. Including: a top 201 and a
例如,图11中所示的容器前体200的外轮廓形状大致为长方体,本公开的实施例不限于此,该容器前体200的外轮廓形状还可以大致是圆柱体、正方体、面数大于6的多面体等。For example, the outer contour shape of the
需要说明的是,顶部201可以是整个容器前体的柱形部分的位于中间位置的横截面之上的全部或者部分。例如,顶部201可以是图11中长方体的一个矩形侧表面的位于上端和顶端的部分;该顶部201还可以是图11中长方体的顶表面的全部或者部分;该顶部201还可以是图11中长方体的一个矩形侧表面的位于上端的一部分,本公开的实施例不限于此,但不包括顶部粘结部202,只要满足顶部201包括顶表面和容器前体200大约二分之一高度以上的 侧表面即可。It should be noted that the top 201 may be all or part of the cross-section above the middle position of the cylindrical part of the entire container precursor. For example, the top 201 can be a part of the upper end and the top of a rectangular side surface of the cuboid in Figure 11; the top 201 can also be all or part of the top surface of the cuboid in Figure 11; A part of the upper end of a rectangular side surface of the cuboid, the embodiment of the present disclosure is not limited thereto, but does not include the
本公开的实施例不限于将辅助分离部件205设置在第一区域203中,该辅助分离部件205还可以设置在第一区域203和顶部粘结部202中,或者,该辅助分离部件205还可以仅设置在顶部粘结部202中。Embodiments of the present disclosure are not limited to disposing the
例如,在另一个示例中,当外层热封层的材料为聚烯烃时,在第一区域203和顶部粘结部202中均设置有辅助分离部件205,当该顶部粘结部202的与第一区域203重叠的表面的材料和第一区域203对应的顶部201的材料均为聚烯烃时,该辅助分离部件205的材料不同于第一区域201的与辅助分离部件205接触的表面的材料,且该辅助分离部件205的材料也不同于顶部粘结部202的与辅助分离部件205接触的表面的材料。For example, in another example, when the material of the outer heat-sealing layer is polyolefin, an
例如,在又一个示例中,当外层热封层的材料为聚烯烃时,该顶部粘结部202的与第一区域203重叠的表面的材料为聚烯烃,该辅助分离部件205仅设置在顶部粘结部202中,第一区域203中未设置辅助分离部件205,且该辅助分离部件205的材料不同于顶部粘结部202的与辅助分离部件205接触的表面的材料。For example, in yet another example, when the material of the outer heat-sealing layer is polyolefin, the material of the surface overlapping with the
例如,当将该容器前体200进行密封时,该辅助分离部件205起到弱化第一区域203和顶部粘结部202之间粘结力的作用。For example, when the
例如,该辅助分离部件205暴露至外部环境或者辅助分离部件205被与辅助分离部件205可分离的离型膜覆盖。在图11中,辅助分离部件205暴露至外部环境。例如,当辅助分离部件205被与辅助分离部件205可分离的离型膜覆盖时,可以保证辅助分离部件205具有一定的粘性,且需要使用辅助分离部件205时将离型膜撕掉即可。For example, the
例如,该辅助分离部件205包括油墨,该顶部201的外表面和顶部粘结部202的外表面至少之一设置有装饰图案208,该装饰图案208至少具有一种颜色和辅助分离部件205相同。For example, the
例如,如图11所示,该装饰图案208至少具有一种颜色和辅助分离部件205相同。例如,装饰图案208和辅助分离部件205均采用红色油墨打印形成,或者装饰图案208和辅助分离部件205均采用绿色油墨打印形成。装饰图案208和辅助分离部件205采用相同的材料且在同一工艺步骤中形成,可以在既不增加原材料的种类也不增加工艺步骤的条件下实现辅助分离部件 205的形成,从而节约了生产成本。此外,由于不同的原材料需要采用不同的设备或者部件进行施加,装饰图案208和辅助分离部件205采用相同的材料且在同一工艺步骤中形成还节省了设备成本。For example, as shown in FIG. 11 , the
例如,通过柔性版印刷将不同颜色的油墨印刷到密封容器的顶部的外表面,在每个印刷步骤完成之后,对施加的油墨进行干燥以形成装饰图案208。例如,将其中一种颜色的油墨印刷到顶部201的第一区域203,对该油墨进行干燥后即可形成辅助分离部件205。For example, inks of different colors are printed onto the outer surface of the top of the sealed container by flexographic printing, and after each printing step is completed, the applied inks are dried to form the
例如,在辅助分离部件205包括油墨,且顶部201的外表面和顶部粘结部202的外表面至少之一设置有装饰图案208,并且装饰图案208至少具有一种颜色和辅助分离部件205相同的情形下,在第一区域203和顶部粘结部202的至少之一还设置有粘结剂以便于后续形成密封容器时将第一区域203和顶部粘结部202彼此粘结并使得它们完全重叠,该粘结剂与辅助分离部件205重叠或者不重叠,例如,该粘结剂与辅助分离部件205可以部分重叠。例如,该粘结剂可以是普通的胶水,该粘结剂可以保证第一区域203和顶部粘结部202之间粘结的可靠性。For example, the
例如,该辅助分离部件205包括油墨,顶部粘结部202的外表面设置有装饰图案208,且顶部粘结部202上的装饰图案208至少具有一种颜色和辅助分离部件205相同的方案可以参见上述顶部201上的装饰图案208至少具有一种颜色和辅助分离部件205相同的相关描述,在此不再赘述。For example, the
需要说明的是,该顶部201的外表面是指顶部201的暴露至环境的表面,且该顶部粘结部202的外表面是指顶部粘结部202的暴露至环境的表面。It should be noted that the outer surface of the top 201 refers to the surface of the top 201 exposed to the environment, and the outer surface of the top
例如,在另一个示例中,该辅助分离部件205包括第一粘结剂,该第一粘结剂的软化温度为40℃-70℃,例如,该第一粘结剂的软化温度为55℃-65℃。For example, in another example, the
例如,该第一粘结剂为市售的陶氏品牌型号为DOWSIL
TM 7657的硅氧烷压敏粘合剂,第一粘结剂在对第一区域103和顶部粘结部202进行粘结时外界施加的压强为2.5x 104Pa。
For example, the first adhesive is a commercially available Dow brand model DOWSIL ™ 7657 silicone pressure-sensitive adhesive, the first adhesive is bonding the
例如,当第一粘结剂的软化温度为低于40℃时,后续将顶部201和顶部粘结部202粘结后,顶部201和顶部粘结部202之间的粘结力差,顶部201和顶部粘结部202在未加热条件下也容易轻易分离,从而影响后续形成的密 封容器的品质。当第一粘结剂的软化温度高于70℃,顶部201和顶部粘结部202即使在加热的条件下也难以分离,也不会形成泄压开口,从而容易引起后续形成的密封容器在被加热的过程中炸裂或者密封容器的内容物喷溅的现象。For example, when the softening temperature of the first adhesive is lower than 40°C, after the top 201 and the
例如,在另一个示例中,辅助分离部件205包括第一粘结剂,该第一区域203和顶部粘结部202至少之一还设置有第二粘结剂,该第一粘结剂的软化温度低于第二粘结剂的软化温度。例如,在后续形成密封容器时,第一区域203和顶部粘结部202可以通过第一粘结剂和第二粘结剂的共同粘结作用,以保证顶部201和顶部粘结部202之间粘结的稳定性,使得待形成的密封容器在运输、转移或者挤压的过程中能够保持稳定的密封状态,从而保证其内容物的质量不受损坏。For example, in another example, the
例如,待形成的密封容器在第一区域203和顶部粘结部202之间具有第一粘结剂和第二粘结剂,且第一粘结剂的软化温度低于第二粘结剂的软化温度可以使得被第一粘结剂粘结的第一区域203和顶部粘结部202的部分可以更容易地相互分离。即相对于仅采用第二粘结剂对第一区域203和顶部粘结部202进行粘结而不采用第一粘结剂对第一区域203和顶部粘结部202进行粘结的情形,后续形成密封容器时,第一粘结剂起到了弱化后续将第一区域203和顶部粘结部202进行粘结时的粘结力。For example, the sealed container to be formed has a first adhesive and a second adhesive between the
例如,如图11所示,顶部粘结部202与顶部201连接的位置处具有痕迹线206,沿痕迹线206该顶部粘结部202相对于顶部201可折叠至使第一区域203与顶部粘结部202彼此粘结的位置,在图11中,可以将顶部粘结部202以痕迹线206为轴向下折叠以使得顶部粘结部202向第一区域203靠近,最终使得第一区域203与顶部粘结部202彼此接触并粘结,且在图11中该痕迹线206为直线。For example, as shown in FIG. 11 , there is a
例如,在图11中,该辅助分离部件205设置在第一区域203的与痕迹线206间隔开的区域,且该辅助分离部件205设置在第一区域203的最远离痕迹线206的端点所在位置及其邻接的区域。将辅助分离部件205设置在第一区域203的远离痕迹线206的区域可以弱化边缘区域的粘结能力。For example, in FIG. 11 , the
例如,在另一个示例中,该辅助分离部件205可以设置在顶部粘结部202的与痕迹线206间隔开的区域,即该辅助分离部件205可以设置在顶部粘结部202的远离痕迹线206的区域。For example, in another example, the
例如,在又一个示例中,在第一区域203和顶部粘结部202中均设置有辅助分离部件205,该辅助分离部件205在第一区域203的与痕迹线206间隔开的区域,以及在顶部粘结部202的与痕迹线206间隔开的区域,具体可以参见上述将辅助分离部件205设置在第一区域203或者顶部粘结部202的远离痕迹线206的区域的相关描述,在此不再赘述。For example, in yet another example, an
需要说明的是,第一区域203的远离痕迹线206的区域是指第一区域203不与痕迹线206邻接的区域,或者,第一区域203的最远离痕迹线206的端点的位置处或者其邻接的区域。It should be noted that the area of the
例如,在图11中以第一区域203的形状、顶部粘结部202的形状以及辅助分离部件205的平面形状均为三角形为例示出,本公开的实施例不限于此。该第一区域203的形状、顶部粘结部202的形状以及辅助分离部件205的平面形状可以具有不同的形状,且可以各自为三角形、五边形、七边形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合、锯齿形或者锯齿形与三角形的组合。For example, in FIG. 11 , the shape of the
例如,如图11所示,该顶部粘结部202设置为可以与顶部201的侧表面粘结,这样更利于后续灌装机的灌装工作。For example, as shown in FIG. 11 , the
例如,如图11所示,该容器前体200包括两个顶部粘结部202,在顶部201的两侧均设置有该顶部粘结部202,且两个顶部粘结部202分别通过痕迹线206与顶部201连接,但是仅在一个顶部粘结部201和/或与该一个顶部粘结部201对应的第一区域上设置有辅助分离部件205。For example, as shown in Figure 11, the
例如,该容器前体200还包括底部和底部粘结部,该底部粘结部和底部连接,且底部粘结部和/或与之可粘结的底部对应的部分未设置辅助分离部件。For example, the
例如,图12为本公开一实施例提供的一种顶部粘结部202和辅助分离部件的平面结构示意图,如图12所示,该顶部粘结部202的平面形状为三角形,该辅助分离部件205设置为与痕迹线206间隔开,且该顶部粘结部202的底边与痕迹线206重合。该辅助分离部件205设置在顶部粘结部202的远离痕迹线206的区域,且该辅助分离部件205设置在顶部粘结部202的最远离痕迹线206的端点所在位置及其邻接的区域。将辅助分离部件205设置在顶部粘结部202的远离痕迹线206的区域可以使得在第一区域203和顶部粘结部202粘结后,弱化边缘区域的粘结能力。For example, FIG. 12 is a schematic plan view of a
例如,该辅助分离部件205的平面形状包括第一多边形,例如,该第一多边形可以是三角形、菱形、五边形、七边形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合或者锯齿形等。例如,在图12中,以该第一多边形为菱形ABCD为例进行说明,该菱形ABCD包括第一顶角<ABC,第一顶角<ABC的顶点B(第一顶点)为辅助分离部件205的最远离痕迹线206的点。For example, the plane shape of the
例如,该顶部粘结部202的平面形状为第二多边形,该第二多边形可以是三角形、菱形、五边形、七边形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合或者锯齿形等。For example, the planar shape of the
在图12中,以该第二多边形为三角形A’B’C’为例进行说明,该三角形A’B’C’包括第二顶角<A’B’C’,第二顶角<A’B’C’的顶点B’(第二顶点)为顶部粘结部202的最远离痕迹线206的点,该第一顶角<ABC与第二顶角<A’B’C’重合。例如,相对于在边缘处线重合的情形,将辅助分离部件205的最远离痕迹线206的端点B设置成与顶部粘结部202的最远离痕迹线206的端点B’重合,在后续采用该容器前体形成的密封容器后,可以弱化边缘部分在端点位置处的粘结能力,从而使得在加热过程中顶部201和顶部粘结部202更容易在顶部粘结部202的边缘部分的端点B’位置处先分离。在形成密封容器后,顶部201和顶部粘结部202在顶部粘结部202的端点B’位置处容易分离,也即顶部粘结部202的端点B’可以先与顶部201分离,从而使得顶部粘结部202的端点B’容易翘起,由于拉伸应力的作用,顶部粘结部202从端点B’位置向靠近痕迹线206的位置更容易与顶部201逐渐分离。In FIG. 12 , the second polygon is a triangle A'B'C' as an example for illustration, and the triangle A'B'C' includes a second vertex angle<A'B'C', and the second vertex angle Vertex B' (second vertex) of <A'B'C' is the point of the
例如,如图12所示,该第一多边形(菱形ABCD)距痕迹线206的最短距离为第一距离d1,第一顶点B和第二顶点B’到痕迹线206的最短距离为第二距离d2,在图12中,该第一距离d1大于第二距离d2的一半,本公开的实施例可以不限于此,第一距离d1还可以等于第二距离d2的一半。例如,上述第一距离d1大于或等于第二距离d2的一半的距离大小关系,可以确保辅助分离部件205设置在顶部粘结部202的远离痕迹线206的半部分区域或者小半部分区域(即图12中示出的顶部粘结部204的上半部分区域的全部或者部分),从而,在后续形成密封容器后,可以使得顶部201和顶部粘结部 202更容易在远离痕迹线206的区域分离。For example, as shown in Figure 12, the shortest distance between the first polygon (diamond ABCD) and the
例如,图13本公开再一实施例提供的在顶部粘结部和辅助分离部件的平面结构示意图,如图13所示,第一多边形为三角形ABC,其具有第一顶角<ABC,第一多边形ABC的与第一顶角<ABC相对设置的边AC为第一底边,第一底边AC平行于痕迹线206,第二多边形为三角形A’B’C’,其具有第二顶角<A’B’C’,第二多边形A’B’C’的与第二顶角<A’B’C’相对设置的边为第二底边A’C’,该第二底边A’C’平行于痕迹线206,在另一个示例中,第二底边A’C’可以与痕迹线206重合。For example, FIG. 13 is a schematic plan view of the top bonding part and the auxiliary separation part provided by another embodiment of the present disclosure. As shown in FIG. 13 , the first polygon is a triangle ABC, which has a first vertex angle<ABC, The side AC opposite to the first vertex angle <ABC of the first polygon ABC is the first base, the first base AC is parallel to the
例如,如图13所示,该第一多边形(三角形ABC)距痕迹线206的最短距离为第一距离d1,第一顶点B和第二顶点B’到痕迹线206的最短距离为第二距离d2,在图13中,该第一距离d1等于第二距离d2的一半,本公开的实施例可以不限于此,第一距离d1还可以大于第二距离d2的一半。例如,上述第一距离d1大于或等于第二距离d2的一半的距离大小关系,可以确保辅助分离部件205设置在顶部粘结部202的远离痕迹线206的半部分区域或者小半部分区域(即图13中示出的顶部粘结部204的上半部分区域的全部或者部分),从而使得后续采用该容器前体200形成密封容器后,顶部201和顶部粘结部202更容易在远离痕迹线206的区域分离,且在第一多边形ABC和第二多边形A’B’C’均为等腰三角形的情形下可以使得辅助分离部件205的面积小于或者等于顶部粘结部202的面积的一半,也可以保证第一区域203和顶部粘结部202之间充分的粘结面积,以保证后续形成的密封容器的密封性。For example, as shown in Figure 13, the shortest distance between the first polygon (triangle ABC) and the
例如,在第一区域上设置辅助分离部件的示例可以参见上述中的相关描述,在此不再赘述。For example, for an example of setting an auxiliary separation component on the first region, reference may be made to relevant descriptions above, which will not be repeated here.
例如,该辅助分离部件206包括彼此分离的多个点状图案和/或该辅助分离部件206包括网格图案,该辅助分离部件206的相关描述可以参见密封容器的相关实施例中对于图6的相关描述,在此不再赘述。For example, the
例如,如图11所示,当顶部粘结部202折叠至使第一区域203与顶部粘结部202彼此接触的位置时第一区域203与顶部粘结部202完全重合。For example, as shown in FIG. 11 , when the top
例如,如图11所示,设置在第一区域203中的辅助分离部件205的面积为第一区域203的面积的5%-80%。例如,辅助分离部件205的面积为第一区 域203的面积的5%,10%,20%,30%,40%,50%,60%,70%或者80%。For example, as shown in FIG. 11 , the area of the
例如,在另一个示例中,辅助分离部件205可以设置在顶部粘结部202上,该辅助分离部件205的面积为顶部粘结部202面积的5%-80%,例如,辅助分离部件205的面积为顶部粘结部202的面积的5%,10%,20%,30%,40%,50%,60%,70%或者80%。For example, in another example, the
例如,在又一个示例中,辅助分离部件205可以设置在第一区域203和顶部粘结部202,设置在第一区域203中的辅助分离部件205的面积为第一区域203的面积的5%-80%。例如,辅助分离部件205的面积为第一区域203的面积的10%,15%,25%,35%,45%,55%,65%,75%或者80%。设置在顶部粘结部202中的辅助分离部件205的面积为顶部粘结部202的面积的5%-80%。例如,辅助分离部件205的面积为顶部粘结部2020的面积的10%,15%,25%,35%,45%,55%,65%,75%或者80%。For example, in yet another example, the
例如,在图11中,当第一区域203和顶部粘结部202贴合但不粘结时,该容器前体的外轮廓的形状为长方体,该容器前体的外轮廓形状还可以是圆柱体、正方体、面数大于6的多面体等,本公开的实施例对此不作限定。在图11中,顶部粘结部202位于长方体柱形部分的侧表面上,该顶部粘结部202也可以位于该长方体的上表面上或者下表面上。For example, in Fig. 11, when the
例如,图14为本公开又一实施例提供的一种容器前体的立体结构示意图,如图14所示,顶部201包括第一区域203,辅助分离部件205位于顶部粘结部202中,且第一区域203中未设置辅助分离部件。For example, FIG. 14 is a schematic perspective view of the three-dimensional structure of a container precursor provided by another embodiment of the present disclosure. As shown in FIG. No auxiliary separation member is provided in the
例如,如图14所示,该辅助分离部件205设置在顶部粘结部202的远离痕迹线206的区域,且该辅助分离部件205设置在顶部粘结部202的最远离痕迹线206的端点所在位置及其邻接的区域。将辅助分离部件205设置在顶部粘结部202的远离痕迹线206的区域可以使得后续形成密封容器后弱化边缘区域的粘结能力。For example, as shown in Figure 14, the
例如,如图14所示,可以将顶部粘结部202以痕迹线206为轴向上折叠以使得顶部粘结部202向第一区域203靠近,最终使得第一区域203与顶部粘结部202彼此接触并粘结,且在图14中该痕迹线206为直线。For example, as shown in FIG. 14 , the
本公开至少一实施例还提供一种密封容器的制备方法,该制备方法包括:提供顶部,该顶部包括顶表面和待形成的密封容器大约二分之一高度以上的 侧表面,且包括第一区域;提供顶部粘结部,该顶部粘结部与顶部连接;将第一区域和顶部粘结部彼此粘结并完全重叠;其中,该制备方法还包括:提供辅助分离部件,辅助分离部件夹置在第一区域和顶部粘结部之间,其中,待形成的密封容器包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离待形成的密封容器的内容物的外层热封层,辅助分离部件的材料与外层热封层的材料不同;该制备方法还包括:提供底部,当底部置于水平的面或者大致水平的面上时,密封容器保持稳定状态。通过该方法制备的密封容器,通过减弱顶部和顶部粘结部之间的粘结力,可以使得在加热时密封容器的温度达到第一预设温度时顶部和顶部粘结部分离,然后密封容器形成泄压开口,以使得密封容器中的气体排出以减小该密封容器内外的压差,从而防止该密封容器炸裂或者内容物喷溅。At least one embodiment of the present disclosure also provides a method for preparing a sealed container, the preparation method includes: providing a top, the top includes a top surface and a side surface that is more than half the height of the sealed container to be formed, and includes a first region; providing a top bonding portion, the top bonding portion is connected to the top; bonding the first region and the top bonding portion to each other and completely overlapping; wherein, the preparation method further includes: providing an auxiliary separation component, an auxiliary separation component clip Placed between the first region and the top bonding portion, wherein the sealed container to be formed includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer, and an outer layer away from the contents of the sealed container to be formed. A heat-sealing layer, the material of the auxiliary separation component is different from that of the outer heat-sealing layer; the preparation method also includes: providing a bottom, when the bottom is placed on a horizontal surface or a substantially horizontal surface, the sealed container remains stable. The sealed container prepared by this method can make the top and the top adhesive part separate when the temperature of the sealed container reaches the first preset temperature when heating, and then seal the container by weakening the adhesive force between the top and the top adhesive part A pressure relief opening is formed so that the gas in the sealed container is discharged to reduce the pressure difference inside and outside the sealed container, thereby preventing the sealed container from bursting or the contents from splashing.
需要说明的是,目前顶部粘结部和密封容器的顶部的粘结方式为:采用热空气对预粘结位置的外层热封层(例如材料为聚乙烯)加热进行热活化,再通过在预粘结位置施加压力使得顶部粘结部与顶部进行粘结,可以通过控制热空气的喷射量、喷射的热空气的温度、压力大小等参数来减弱顶部粘结部和密封容器的顶部之间的粘结力。It should be noted that the current bonding method between the top bonding part and the top of the sealed container is: use hot air to heat the outer heat-sealing layer (such as polyethylene) at the pre-bonding position for thermal activation, and then pass Pressure is applied to the pre-bonding position to make the top bonding part bond to the top, and the bond between the top bonding part and the top of the sealed container can be weakened by controlling the injection amount of hot air, the temperature of the hot air injected, and the pressure. of adhesion.
例如,图15为本公开一实施例提供的一种密封容器的制备方法的流程图,如图15所示,该制备方法包括如下步骤:For example, FIG. 15 is a flow chart of a method for preparing a sealed container according to an embodiment of the present disclosure. As shown in FIG. 15 , the preparation method includes the following steps:
S11:提供顶部,该顶部包括顶表面和待形成的密封容器大约二分之一高度以上的侧表面,且包括第一区域。S11: Provide a top, the top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
例如,该顶部可以是整个柱形部分的位于中间位置的横截面之上的全部或者部分。例如,顶部可以是长方体的一个矩形侧表面的位于上端和顶端的部分;该顶部还可以是长方体的顶表面的全部或者部分,本公开的实施例不限于此,其还可以包括顶部密封部以及靠近顶部密封部的部分区域,但不包括顶部粘结部。For example, the top portion may be all or part of the entire cylindrical portion above the centrally located cross-section. For example, the top can be a part of a rectangular side surface of a cuboid located at the upper end and the top; the top can also be all or part of the top surface of the cuboid, and embodiments of the present disclosure are not limited thereto, and it can also include a top sealing portion and The portion of the area adjacent to the top seal, but not including the top bond.
例如,以外轮廓形状为长方体的密封容器为例进行说明,该长方体密封容器为砖型的盒状容器,本公开的实施例不限于此,该密封容器的外轮廓形状还可以是圆柱体、正方体、面数大于6的多面体等。For example, an airtight container whose outer contour shape is a cuboid will be described as an example. The cuboid airtight container is a brick-shaped box-shaped container. Embodiments of the present disclosure are not limited thereto. The outer shape of the airtight container can also be a cylinder or a cube. , Polyhedrons with faces greater than 6, etc.
例如,该第一区域的平面形状可以为五边形、七边形、正方形、长方形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与 三角形的组合等。For example, the plane shape of the first region may be pentagon, heptagon, square, rectangle, a combination of square and triangle, a combination of rectangle and triangle, a combination of circle and triangle, a combination of ellipse and triangle, etc.
S12:提供顶部粘结部,该顶部粘结部与顶部连接。S12: Provide a top bonding part, the top bonding part is connected with the top.
例如,该顶部粘结部可以位于顶部的侧表面,在其他实施例中,顶部粘结部也可以位于密封容器的顶表面且与顶部连接,本公开的实施例对此不作限定。For example, the top adhesive part may be located on the side surface of the top. In other embodiments, the top adhesive part may also be located on the top surface of the sealed container and connected to the top, which is not limited in the embodiments of the present disclosure.
例如,该顶部粘结部和顶部在连接处共用一条底边,该顶部粘结部的平面形状还可以为五边形、七边形、正方形、长方形、正方形与三角形的组合、长方形与三角形的组合、圆与三角形的组合、椭圆与三角形的组合、锯齿形等中的一种。For example, the top bonding portion and the top share a base at the joint, and the planar shape of the top bonding portion can also be a pentagon, a heptagon, a square, a rectangle, a combination of a square and a triangle, or a combination of a rectangle and a triangle. One of combination, combination of circle and triangle, combination of ellipse and triangle, zigzag, etc.
S13:提供辅助分离部件,该辅助分离部件夹置在第一区域和顶部粘结部之间,其中,待形成的密封容器包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离待形成的密封容器的内容物的外层热封层,辅助分离部件的材料与外层热封层的材料不同。S13: Provide an auxiliary separation component, the auxiliary separation component is sandwiched between the first region and the top bonding part, wherein the sealed container to be formed includes a composite layer, and the composite layer includes an inner heat-sealing layer and a support layer stacked in sequence As with the outer heat-seal layer remote from the contents of the sealed container to be formed, the material of the auxiliary separation member is different from the material of the outer heat-seal layer.
例如,该辅助分离部件夹置在第一区域和顶部粘结部之间以便于后续将第一区域和顶部粘结部重叠时,辅助分离部件位于第一区域和顶部粘结部重叠的区域内。For example, the auxiliary separating member is interposed between the first region and the top bonding portion so that when the first region and the top bonding portion are subsequently overlapped, the auxiliary separating member is located in the region where the first region and the top bonding portion overlap .
例如,辅助分离部件包括油墨,该顶部的外表面和顶部粘结部的外表面至少之一设置有装饰图案,辅助分离部件在形成装饰图案的过程中形成,且采用形成装饰层的一种油墨形成,这样可以节约原料成本、工艺成本和设备成本。For example, the auxiliary separating part includes ink, at least one of the outer surface of the top and the outer surface of the top adhesive part is provided with a decorative pattern, the auxiliary separating part is formed in the process of forming the decorative pattern, and an ink forming the decorative layer is used Formed, which can save raw material cost, process cost and equipment cost.
例如,该辅助分离部件包括第一粘结剂,该第一区域和顶部粘结部通过第一粘结剂彼此粘结,并且第一粘结剂的软化温度为40℃-70℃。For example, the auxiliary separating part includes a first adhesive, the first region and the top adhesive part are bonded to each other by the first adhesive, and the softening temperature of the first adhesive is 40°C-70°C.
例如,复合层包括的外层热封层的材料可以为聚烯烃,例如聚乙烯,该辅助分离部件的材料不同于聚烯烃。For example, the material of the outer heat-sealing layer included in the composite layer may be polyolefin, such as polyethylene, and the material of the auxiliary separation component is different from polyolefin.
S14:将第一区域和顶部粘结部彼此粘结并完全重叠。S14: Adhering the first region and the top adhesive part to each other and completely overlapping.
例如,当辅助分离部件暴露至外部环境时,可以直接将第一区域和顶部粘结部贴合,并对顶部或者顶部粘结部施加压力以使得第一区域和顶部粘结部彼此粘结。For example, when the auxiliary separation member is exposed to the external environment, the first region and the top adhesive may be directly attached, and pressure may be applied to the top or the top adhesive to bond the first region and the top adhesive to each other.
例如,当辅助分离部件被与辅助分离部件可分离的离型膜覆盖时,可以通过将离型膜撕下后,直接将第一区域和顶部粘结部贴合,并对顶部或者顶部粘结部施加压力以使得第一区域和顶部粘结部彼此粘结。For example, when the auxiliary separation part is covered by a release film that is detachable from the auxiliary separation part, after the release film is torn off, the first area and the top adhesive part can be directly attached, and the top or the top can be bonded. The portion applies pressure to bond the first region and the top bonding portion to each other.
S15:提供底部,当底部置于水平的面或者大致水平的面上时,该密封容器保持稳定状态。S15: A bottom is provided, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the airtight container remains stable.
例如,密封容器的底部可以是底部的中间区域的部分向靠近顶部的一侧凹陷,外周边缘的部分处于同一个平面的结构;还可以是底部的中间区域的部分或者靠近中间区域的部分是向远离顶部的方向突出的;或者还可以是两个平面进行压接,由于压接的平面的厚度很薄,底部可以认为是位于同一个平面的结构;或者还可以是,底部的中间区域的部分相对于顶部位于同一平面,在边缘的部分至少有部分区域向靠近顶部的一侧凹陷,或者向远离顶部的一侧突出。本公开的实施例对底部的具体结构不做限定,只要满足当底部置于水平的面或者大致水平的面上时,密封容器保持稳定的状态不倾倒即可。For example, the bottom of the airtight container can be a structure in which the part of the middle area of the bottom is recessed toward the side near the top, and the part of the outer peripheral edge is in the same plane; it can also be that the part of the middle area of the bottom or the part near the middle area It protrudes away from the top; or it can also be two planes for crimping. Since the thickness of the crimping plane is very thin, the bottom can be considered as a structure located on the same plane; or it can be a part of the middle area of the bottom Located on the same plane as the top, at least part of the edge is recessed toward the side close to the top, or protrudes toward the side away from the top. Embodiments of the present disclosure do not limit the specific structure of the bottom, as long as the airtight container remains stable and does not fall over when the bottom is placed on a horizontal surface or a substantially horizontal surface.
例如,大致水平的面是指与水平的面之间的夹角为30度以内的平面,密封容器保持稳定状态是指密封容器放置在静止或者旋转的承载平面上时,即使密封容器顶部开口,密封容器内部的产品不向外流出。For example, a roughly horizontal surface refers to a plane whose angle with the horizontal surface is within 30 degrees, and the stable state of the airtight container means that when the airtight container is placed on a stationary or rotating bearing plane, even if the airtight container is open at the top, The product inside the sealed container does not flow out.
例如,图16为本公开再一实施例提供的一种密封容器的制备方法的流程图,如图16所示,该制备方法包括如下步骤:For example, FIG. 16 is a flowchart of a method for preparing a sealed container according to yet another embodiment of the present disclosure. As shown in FIG. 16 , the preparation method includes the following steps:
S21:提供顶部,顶部包括顶表面和待形成的密封容器大约二分之一高度以上的侧表面,且包括第一区域。S21: Provide a top, the top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
该顶部和第一区域的描述可以参见上述关于图15的相关描述,在此不再赘述。For the description of the top and the first area, reference may be made to the relevant description of FIG. 15 above, which will not be repeated here.
S22:提供顶部粘结部,该顶部粘结部与顶部连接。S22: Provide a top bonding part, the top bonding part is connected with the top.
该顶部粘结部的描述可以参见上述关于图15的相关描述,在此不再赘述。For the description of the top bonding part, refer to the relevant description of FIG. 15 above, which will not be repeated here.
S23:在第一区域和顶部粘结部的外表面的至少之一形成装饰图案,并且采用形成装饰图案的油墨形成辅助分离部件,辅助分离部件夹置在第一区域和顶部粘结部之间,并且待形成的密封容器包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离待形成的密封容器的内容物的外层热封层,辅助分离部件的材料与外层热封层的材料不同。S23: forming a decorative pattern on at least one of the first region and the outer surface of the top bonding part, and forming an auxiliary separating part using ink forming the decorative pattern, the auxiliary separating part is interposed between the first region and the top bonding part , and the sealed container to be formed includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer, and an outer heat-seal layer away from the contents of the sealed container to be formed in sequence, and the material of the auxiliary separation part is separated from the outer layer The materials of the heat seal layer are different.
例如,装饰图案和辅助分离部件均采用红色油墨打印形成,或者装饰图案和辅助分离部件均采用绿色油墨打印形成。装饰图案和辅助分离部件采用相同的材料且在同一工艺步骤中形成,可以在既不增加原材料的种类也不增加工艺步骤的条件下实现辅助分离部件的形成,从而节约了生产成本。此外,由 于不同的原材料需要采用不同的设备或者部件进行施加,装饰图案和辅助分离部件采用相同的材料且在同一工艺步骤中形成还节省了设备成本。For example, both the decorative pattern and the auxiliary separating part are printed with red ink, or both the decorative pattern and the auxiliary separating part are printed with green ink. The decorative pattern and the auxiliary separation part are formed using the same material and in the same process step, which can realize the formation of the auxiliary separation part without increasing the types of raw materials or increasing the process steps, thereby saving production cost. In addition, since different raw materials need to be applied using different equipment or components, the decorative pattern and the auxiliary separation component are formed using the same material and in the same process step, which also saves equipment costs.
例如,可以通过柔性版印刷将不同颜色的油墨印刷到顶部的外表面,在每个印刷步骤完成之后,对施加的油墨进行干燥以形成装饰图案。例如,将其中一种颜色的油墨印刷到顶部的第一区域,对该油墨进行干燥后即可形成辅助分离部件。For example, inks of different colors can be printed onto the outer surface of the top by flexographic printing, and after each printing step is completed, the applied inks are allowed to dry to form the decorative pattern. For example, printing an ink of one of the colors onto the first area of the top and drying the ink can form the secondary separation feature.
例如,在该辅助分离部件包括油墨的情形下,顶部粘结部的外表面也可以设置装饰图案,且顶部粘结部上的装饰图案至少具有一种颜色和辅助分离部件相同的方案可以参见上述顶部上的装饰图案至少具有一种颜色和辅助分离部件相同的方案的相关描述,在此不再赘述。For example, in the case that the auxiliary separating part includes ink, the outer surface of the top bonding part can also be provided with a decorative pattern, and the decorative pattern on the top bonding part has at least one color that is the same as that of the auxiliary separating part. The related description of the scheme that the decorative pattern on the top has at least one color and the auxiliary separation part is the same will not be repeated here.
例如,在辅助分离部件包括油墨,且顶部的外表面和顶部粘结部的外表面至少之一设置有装饰图案,并且装饰图案至少具有一种颜色和辅助分离部件相同的情形下,在第一区域和顶部粘结部之间还夹置有粘结剂以将第一区域和顶部粘结部彼此粘结,该粘结剂与辅助分离部件重叠或者不重叠,例如,该粘结剂与辅助分离部件可以部分重叠。例如,该粘结剂可以是普通的胶水。For example, in the case where the auxiliary separating part includes ink, and at least one of the outer surface of the top and the outer surface of the top adhesive part is provided with a decorative pattern, and the decorative pattern has at least one color that is the same as the auxiliary separating part, in the first Adhesive is also interposed between the region and the top bonding portion to bond the first region and the top bonding portion to each other, the adhesive overlapping or non-overlapping with the auxiliary separating means, for example, the adhesive bonding with the auxiliary The separate parts may partially overlap. For example, the adhesive can be common glue.
S24:将第一区域和顶部粘结部彼此粘结并使第一区域和顶部粘结部完全重叠。S24: Bonding the first region and the top bonding part to each other so that the first region and the top bonding part overlap completely.
例如,该辅助分离部件暴露至外部环境,可以直接将第一区域和顶部粘结部贴合,并对顶部或者顶部粘结部施加压力以使得第一区域和顶部粘结部彼此粘结。For example, the auxiliary separation part is exposed to the external environment, can directly attach the first region and the top adhesive part, and apply pressure to the top or the top adhesive part to bond the first region and the top adhesive part to each other.
S25:提供底部,当底部置于水平的面或者大致水平的面上时,密封容器保持稳定状态。S25: Provide a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the airtight container remains stable.
例如,该底部的描述可以参见上述关于图15的相关描述,在此不再赘述。For example, for the description of the bottom part, refer to the relevant description about FIG. 15 above, which will not be repeated here.
例如,图17为本公开又一实施例提供的一种密封容器的制备方法的流程图,如图17所示,该制备方法包括如下步骤:For example, FIG. 17 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure. As shown in FIG. 17 , the preparation method includes the following steps:
S31:提供顶部,该顶部包括顶表面和待形成的密封容器大约二分之一高度以上的侧表面,且包括第一区域。S31: Provide a top, the top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
该顶部和第一区域的描述可以参见上述关于图15的相关描述,在此不再赘述。For the description of the top and the first region, reference may be made to the relevant description of FIG. 15 above, which will not be repeated here.
S32:提供顶部粘结部,该顶部粘结部与顶部连接。S32: Provide a top bonding part, and the top bonding part is connected with the top.
该顶部粘结部的描述可以参见上述关于图15的相关描述,在此不再赘述。For the description of the top bonding part, refer to the relevant description of FIG. 15 above, which will not be repeated here.
S33:提供辅助分离部件,且采用第一粘结剂形成该辅助分离部件,且该第一粘结剂的软化温度为40℃-70℃,辅助分离部件夹置在第一区域和顶部粘结部之间,并且待形成的密封容器包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离待形成的密封容器的内容物的外层热封层,辅助分离部件的材料与外层热封层的材料不同。S33: Provide an auxiliary separation part, and use the first adhesive to form the auxiliary separation part, and the softening temperature of the first adhesive is 40°C-70°C, and the auxiliary separation part is sandwiched between the first area and the top for bonding Between the parts, and the sealed container to be formed includes a composite layer, the composite layer includes an inner heat-seal layer, a support layer, and an outer heat-seal layer away from the contents of the sealed container to be formed in sequence, and the material for auxiliary separation parts It is different from the material of the outer heat seal layer.
进一步地,该第一粘结剂固化后的软化温度为55℃-65℃。Further, the softening temperature of the first adhesive after curing is 55°C-65°C.
例如,该第一粘结剂为市售的陶氏品牌型号为DOWSIL TM 7657的硅氧烷压敏粘合剂,第一粘结剂在对第一区域和顶部粘结部进行粘结时外界施加的压强为2.5x 104Pa。 For example, the first adhesive is a commercially available Dow brand model DOWSIL ™ 7657 silicone pressure-sensitive adhesive. When the first adhesive is bonded to the first region and the top bonding portion The applied pressure is 2.5x 104Pa.
例如,当第一粘结剂固化后的软化温度为低于40℃时,顶部和顶部粘结部之间的粘结力差,顶部和顶部粘结部在未加热条件下也容易轻易分离,从而会影响密封容器的品质。当第一粘结剂固化后的软化温度高于70℃时,顶部和顶部粘结部即使在加热的条件下也难以分离,也不会形成泄压开口,从而容易引起密封容器在被加热的过程中炸裂或者密封容器的内容物喷溅的现象。For example, when the softening temperature of the first adhesive after curing is lower than 40°C, the bonding force between the top and the top bonding part is poor, and the top and the top bonding part are easily separated without heating, This will affect the quality of the sealed container. When the softening temperature of the first adhesive after curing is higher than 70°C, it is difficult to separate the top and top adhesive parts even under heating conditions, and no pressure relief opening will be formed, which will easily cause the sealed container to be heated. The phenomenon of bursting or splashing of the contents of the sealed container during the process.
S34:将第一区域和顶部粘结部彼此粘结并使第一区域和顶部粘结部完全重叠。S34: Bonding the first region and the top bonding part to each other so that the first region and the top bonding part overlap completely.
例如,当辅助分离部件(第一粘结剂)被与辅助分离部件可分离的离型膜覆盖时,可以通过将离型膜撕下后,直接将第一区域和顶部粘结部贴合,并对顶部或者顶部粘结部施加压力以使得第一区域和顶部粘结部彼此粘结。For example, when the auxiliary separation part (the first adhesive) is covered by a release film that is detachable from the auxiliary separation part, after the release film is torn off, the first region and the top adhesive part can be bonded directly, And applying pressure to the top or the top bond to bond the first region and the top bond to each other.
S35:提供底部,当底部置于水平的面或者大致水平的面上时,密封容器保持稳定状态。S35: Provide a bottom, and when the bottom is placed on a horizontal or substantially horizontal surface, the airtight container remains stable.
例如,该底部的描述可以参见上述关于图15的相关描述,在此不再赘述。For example, for the description of the bottom portion, refer to the above-mentioned relevant description about FIG. 15 , which will not be repeated here.
例如,图18为本公开又一实施例提供的一种密封容器的制备方法的流程图,如图18所示,该制备方法包括如下步骤:For example, FIG. 18 is a flowchart of a method for preparing a sealed container according to another embodiment of the present disclosure. As shown in FIG. 18 , the preparation method includes the following steps:
S41:提供顶部,顶部包括顶表面和待形成的密封容器大约二分之一高度以上的侧表面,且包括第一区域。S41: Provide a top, where the top includes a top surface and a side surface above about half the height of the sealed container to be formed, and includes a first region.
该顶部和第一区域的描述可以参见上述关于图15的相关描述,在此不再赘述。For the description of the top and the first area, reference may be made to the relevant description of FIG. 15 above, which will not be repeated here.
S42:提供顶部粘结部,该顶部粘结部与顶部连接。S42: Provide a top bonding part, the top bonding part is connected with the top.
该顶部粘结部的描述可以参见上述关于图15的相关描述,在此不再赘述。For the description of the top bonding part, refer to the relevant description of FIG. 15 above, which will not be repeated here.
S43:提供辅助分离部件,且采用第一粘结剂形成辅助分离部件,辅助分离部件夹置在第一区域和顶部粘结部之间,并且待形成的密封容器包括复合层,复合层包括依次层叠的内层热封层、支撑层和远离待形成的密封容器的内容物的外层热封层,辅助分离部件的材料与外层热封层的材料不同。S43: Provide an auxiliary separation part, and use the first adhesive to form the auxiliary separation part, the auxiliary separation part is sandwiched between the first region and the top bonding part, and the sealed container to be formed includes a composite layer, the composite layer includes sequentially Laminated inner heat-sealing layer, support layer and outer heat-sealing layer away from the contents of the sealed container to be formed, the material of the auxiliary separation member is different from that of the outer heat-sealing layer.
例如,该第一粘结剂的描述可以参见上述关于图17的相关描述。For example, for the description of the first adhesive, refer to the above related description about FIG. 17 .
S44:提供第二粘结剂。S44: providing a second binder.
例如,该第二粘结剂可以是普通的胶水。For example, the second adhesive can be common glue.
S45:将第一区域和顶部粘结部通过第一粘结剂和第二粘结剂彼此粘结并使第一区域和顶部粘结部完全重叠,且第一粘结剂的软化温度低于第二粘结剂的软化温度。S45: Bond the first region and the top bonding portion to each other with the first adhesive and the second adhesive so that the first region and the top bonding portion completely overlap, and the softening temperature of the first adhesive is lower than The softening temperature of the second binder.
例如,第一区域和顶部粘结部通过第一粘结剂和第二粘结剂的共同粘结作用保证了顶部和顶部粘结部之间粘结的稳定性,使得密封容器在运输、转移或者挤压的过程中能够保持稳定的密封状态,从而可以保证其内容物的质量不受损坏。在第一区域和顶部粘结部之间设置第一粘结剂和第二粘结剂,且第一粘结剂固化后的软化温度低于第二粘结剂固化后的软化温度可以使得被第一粘结剂粘结的第一区域和顶部粘结部的部分可以更容易相互分离,即相对于仅采用第二粘结剂对第一区域和顶部粘结部进行粘结而不采用第一粘结剂对第一区域和顶部粘结部进行粘结的情形,第一粘结剂起到了弱化第一区域和顶部粘结部之间粘结力的作用。For example, the first region and the top bonding portion ensure the stability of the bonding between the top and the top bonding portion through the co-bonding of the first adhesive and the second adhesive, so that the sealed container is transported, transferred Or it can maintain a stable sealing state during the extrusion process, thereby ensuring that the quality of its contents is not damaged. A first adhesive and a second adhesive are disposed between the first region and the top adhesive portion, and the softening temperature of the first adhesive after curing is lower than the softening temperature of the second adhesive after curing so that the Portions of the first region and the top bond bonded by the first adhesive can be more easily separated from each other, i.e., relative to bonding the first region and the top bond with only the second adhesive without the second adhesive. In the case where an adhesive bonds the first area and the top adhesive portion, the first adhesive acts to weaken the adhesive force between the first area and the top adhesive portion.
例如,该辅助分离部件被与辅助分离部件可分离的离型膜覆盖,可以通过将离型膜撕下后,直接将第一区域和顶部粘结部贴合,并对顶部或者顶部粘结部施加压力以使得第一区域和顶部粘结部彼此粘结。For example, the auxiliary separation part is covered by a release film that is separable from the auxiliary separation part. After the release film is torn off, the first area and the top adhesive part are directly pasted, and the top or the top adhesive part Pressure is applied to bond the first region and the top bond to each other.
S46:提供底部,当底部置于水平的面或者大致水平的面上时,密封容器保持稳定状态。S46: Provide a bottom, and when the bottom is placed on a horizontal or substantially horizontal surface, the airtight container remains stable.
例如,该底部的描述可以参见上述关于图15的相关描述,在此不再赘述。For example, for the description of the bottom portion, refer to the above-mentioned relevant description about FIG. 15 , which will not be repeated here.
例如,在另一个实施例中,该密封容器的制备方法还包括:将容器前体用过氧化氢进行灭菌,然后将内容物填充在容器前体中;进一步折叠形成容器前体的顶部区域,然后将第一区域和顶部粘结部彼此粘结以形成封闭且填充有 内容物的密封容器。For example, in another embodiment, the preparation method of the sealed container further comprises: sterilizing the container precursor with hydrogen peroxide, and then filling the content in the container precursor; further folding to form the top region of the container precursor , and then bonding the first region and the top adhesive portion to each other to form a sealed container that is closed and filled with contents.
本公开的实施例提供的密封容器、片状复合材料、容器前体和密封容器的制备方法,具有以下至少一项有益效果:The airtight container, the sheet-like composite material, the container precursor, and the method for preparing the airtight container provided by the embodiments of the present disclosure have at least one of the following beneficial effects:
(1)本公开至少一实施例提供的密封容器,辅助分离部件可以减弱密封容器的第一区域和顶部粘结部之间的粘结力,从而使得当对密封容器进行加热时,密封容器的温度达到预设温度时其顶部和顶部粘结部分离,从而防止密封容器炸裂或者密封容器中的内容物喷溅的现象。(1) In the sealed container provided by at least one embodiment of the present disclosure, the auxiliary separation member can weaken the adhesive force between the first area of the sealed container and the top bonding part, so that when the sealed container is heated, the sealed container When the temperature reaches the preset temperature, the top and the top adhesive part are separated, thereby preventing the bursting of the sealed container or the splashing of the contents in the sealed container.
(2)本公开至少一实施例提供的密封容器,装饰图案和辅助分离部件采用相同的材料且在同一工艺步骤中形成,可以在既不增加原材料的种类也不增加工艺步骤的条件下实现辅助分离部件的形成,从而节约了生产成本,还节省了设备成本。(2) In the airtight container provided by at least one embodiment of the present disclosure, the decorative pattern and the auxiliary separation part are formed in the same process step using the same material, and the auxiliary part can be realized without increasing the types of raw materials or increasing the process steps. The formation of separate parts saves production costs and also saves equipment costs.
此外,本公开也可以如下配置。In addition, the present disclosure may also be configured as below.
(1)一种密封容器,包括:(1) A sealed container, comprising:
顶部,包括顶表面和所述密封容器大约二分之一高度以上的侧表面,且包括第一区域;和a top comprising a top surface and side surfaces above about one-half the height of said sealed container and comprising a first region; and
顶部粘结部,与所述顶部连接,其中,a top bonding portion, connected to the top, wherein,
所述第一区域和所述顶部粘结部彼此粘结并完全重叠;said first region and said top bond portion are bonded to each other and completely overlap;
所述密封容器还包括辅助分离部件,所述辅助分离部件夹置在所述第一区域和所述顶部粘结部之间,所述密封容器包括复合层,所述复合层包括依次层叠的内层热封层、支撑层和远离所述密封容器的内容物的外层热封层,所述辅助分离部件的材料与所述外层热封层的材料不同;The airtight container further includes an auxiliary separation member interposed between the first region and the top adhesive portion, the airtight container includes a composite layer including sequentially stacked inner a heat-seal layer, a support layer, and an outer heat-seal layer away from the contents of the sealed container, the auxiliary separation member being of a material different from that of the outer heat-seal layer;
所述密封容器还包括底部,当所述底部置于水平的面或者大致水平的面上时,所述密封容器保持稳定状态。The airtight container also includes a bottom, and when the bottom is placed on a horizontal or substantially horizontal surface, the airtight container remains stable.
(2)根据(1)所述的密封容器,其中,所述顶部粘结部与所述顶部连接的位置处具有痕迹线,沿所述痕迹线所述顶部粘结部相对于所述顶部折叠至使所述第一区域与所述顶部粘结部彼此粘结的位置;(2) The airtight container according to (1), wherein there is a trace line at the position where the top bonding part is connected to the top, and the top bonding part is folded relative to the top along the trace line to a position where the first region and the top bond portion are bonded to each other;
所述辅助分离部件设置为与所述痕迹线间隔开。The auxiliary separating member is disposed spaced apart from the trace line.
(3)根据(2)所述的密封容器,其中,(3) The airtight container according to (2), wherein,
所述辅助分离部件的平面形状包括第一多边形,所述第一多边形包括第一顶角,所述第一顶角的顶点为所述辅助分离部件的最远离所述痕迹线的点;The planar shape of the auxiliary separating part includes a first polygon, and the first polygon includes a first vertex, and the vertex of the first vertex is the part of the auxiliary separating part farthest from the trace line. point;
所述顶部粘结部的平面形状为第二多边形,所述第二多边形包括第二顶角,所述第二顶角的顶点为所述顶部粘结部的最远离所述痕迹线的点;The planar shape of the top bonding portion is a second polygon, the second polygon includes a second vertex, and the vertex of the second vertex is the point of the top bonding portion farthest from the trace. line point;
所述第一多边形距所述痕迹线的最短距离为第一距离;The shortest distance between the first polygon and the trace line is a first distance;
所述第二顶点到所述痕迹线的最短距离为第二距离;The shortest distance from the second vertex to the trace line is a second distance;
所述第一距离大于或等于所述第二距离的一半。The first distance is greater than or equal to half of the second distance.
(4)根据(1)-(3)中任一项所述的密封容器,其中,所述辅助分离部件包括彼此分离的多个点状图案和/或所述辅助分离部件包括网格图案。(4) The airtight container according to any one of (1) to (3), wherein the auxiliary separating member includes a plurality of dot patterns separated from each other and/or the auxiliary separating member includes a grid pattern.
(5)根据(1)-(4)中任一项所述的密封容器,其中,所述辅助分离部件的面积为所述第一区域的面积的5%-80%。(5) The airtight container according to any one of (1) to (4), wherein the area of the auxiliary separation member is 5% to 80% of the area of the first region.
(6)根据(1)-(5)中任一项所述的密封容器,其中,所述密封容器为柱形,所述顶部粘结部设置在所述顶部的所述侧表面。(6) The airtight container according to any one of (1) to (5), wherein the airtight container has a cylindrical shape, and the top adhesive part is provided on the side surface of the top.
(7)根据(6)所述的密封容器,其中,所述密封容器包括两个相对设置的所述顶部粘结部,且仅在一个所述顶部粘结部与所述第一区域之间设置有所述辅助分离部件。(7) The airtight container according to (6), wherein the airtight container includes two opposed top adhesive parts, and only one of the top adhesive parts and the first region Said auxiliary separation means are provided.
(8)根据(1)-(7)中任一项所述的密封容器,还包括顶部密封部和底部密封部,其中,所述顶部密封部的密封强度小于所述底部密封部的密封强度。(8) The sealed container according to any one of (1)-(7), further comprising a top seal and a bottom seal, wherein the seal strength of the top seal is smaller than the seal strength of the bottom seal .
(9)根据(1)-(8)中任一项所述的密封容器,其中,(9) The airtight container according to any one of (1) to (8), wherein,
所述辅助分离部件包括油墨;The auxiliary separation member includes ink;
所述密封容器的外表面设置有装饰图案,所述装饰图案至少具有一种颜色和所述辅助分离部件相同。The outer surface of the airtight container is provided with a decorative pattern, and the decorative pattern has at least one color that is the same as that of the auxiliary separating part.
(10)根据(1)-(9)中任一项所述的密封容器,其中,所述辅助分离部件包括第一粘结剂,所述第一区域和所述顶部粘结部通过所述第一粘结剂彼此粘结,并且所述第一粘结剂的软化温度为40℃-70℃。(10) The airtight container according to any one of (1)-(9), wherein the auxiliary separation member includes a first adhesive, and the first region and the top adhesive portion pass through the The first binders are bonded to each other, and the softening temperature of the first binders is 40°C-70°C.
(11)根据(1)-(10)中任一项所述的密封容器,其中,所述辅助分离部件包括第一粘结剂,所述第一区域和所述顶部粘结部之间还夹置有第二粘结剂,所述第一区域和所述顶部粘结部通过所述第一粘结剂和所述第二粘结剂彼此粘结,所述第一粘结剂的软化温度低于所述第二粘结剂的软化温度。(11) The airtight container according to any one of (1)-(10), wherein the auxiliary separation member includes a first adhesive, and there is a further gap between the first region and the top adhesive part. A second adhesive is interposed, the first region and the top adhesive portion are bonded to each other by the first adhesive and the second adhesive, the softening of the first adhesive The temperature is below the softening temperature of the second binder.
(12)根据(1)-(11)中任一项所述的密封容器,其中,(12) The airtight container according to any one of (1) to (11), wherein,
当所述密封容器的温度达到第一预设温度时,所述顶部粘结部配置为与 所述顶部分离;When the temperature of the sealed container reaches a first preset temperature, the top bonding part is configured to be separated from the top;
当所述密封容器的温度到达第二预设温度时,所述密封容器配置为形成泄压开口,所述泄压开口配置为将所述密封容器的内部连通至外部环境;When the temperature of the sealed container reaches a second preset temperature, the sealed container is configured to form a pressure relief opening, and the pressure relief opening is configured to communicate the interior of the sealed container to the external environment;
所述第一预设温度小于或等于所述第二预设温度。The first preset temperature is less than or equal to the second preset temperature.
(13)一种片状复合材料,包括:(13) A sheet-like composite material comprising:
第一表面和第二表面,且包括第一复合区域和第二复合区域,其中,a first surface and a second surface, and comprising a first recombination region and a second recombination region, wherein,
所述第一复合区域包括从所述第一表面至所述第二表面依次层叠的第一热封层、支撑层和第二热封层;The first composite area includes a first heat-sealing layer, a support layer and a second heat-sealing layer stacked in sequence from the first surface to the second surface;
所述第二复合区域包括从所述第一表面至所述第二表面依次层叠的辅助分离部件、所述第一热封层、所述支撑层和所述第二热封层,且所述辅助分离部件的材料与所述第一热封层的材料不同,The second composite area includes an auxiliary separation member, the first heat-sealing layer, the supporting layer, and the second heat-sealing layer stacked in sequence from the first surface to the second surface, and the The material of the auxiliary separation member is different from the material of the first heat-sealing layer,
所述片状复合材料还包括平行于纵向方向的两个第一边界边缘和平行于横向方向的两个第二边界边缘,所述纵向方向和所述横向方向正交;The sheet-like composite material also includes two first boundary edges parallel to the longitudinal direction and two second boundary edges parallel to the transverse direction, the longitudinal direction and the transverse direction being orthogonal;
所述片状复合材料还包括底部横向折痕线和顶部横向折痕线,所述底部横向折痕线和所述顶部横向折痕线将所述片状复合材料分为:The sheet-form composite material also includes a bottom transverse crease line and a top transverse crease line dividing the sheet-form composite material into:
底部区域,其包括底部折痕图案;a bottom region, which includes a bottom crease pattern;
顶部区域,其包括顶部折痕图案;以及a top region, which includes a top crease pattern; and
中间区域,在所述底部横向折痕线和所述顶部横向折痕线之间,且相对于所述纵向方向位于所述底部区域和所述顶部区域之间;an intermediate region between said bottom transverse crease line and said top transverse crease line and located between said bottom region and said top region with respect to said longitudinal direction;
所述顶部横向折痕线包括:The top transverse crease line includes:
顶部中央部分;top central part;
至少一个顶端部分,其布置在所述顶部中央部分的一侧上并且邻近所述第一边界边缘中的一个;以及at least one top portion disposed on one side of the top central portion and adjacent to one of the first boundary edges; and
至少一个顶侧部分,其邻近所述顶部中央部分的一侧并且在所述顶部中央部分和所述至少一个顶端部分之间延伸;at least one top side portion adjacent to a side of the top central portion and extending between the top central portion and the at least one top end portion;
所述顶部折痕图案包括至少一对倾斜的折痕线,其相对于所述纵向方向和所述横向方向两者歪斜并且在所述顶部区域内延伸;said top crease pattern includes at least one pair of angled crease lines skewed relative to both said longitudinal direction and said transverse direction and extending within said top region;
其中,所述倾斜的折痕线具有指向所述第二边界边缘中的一个第二边界边缘的第一端部和指向连续线的第二端部,所述连续线平行于所述横向方向并且包括所述顶部横向折痕线的所述顶部中央部分和所述至少一个顶端部分; 所述倾斜的折痕线与所述至少一个顶侧部分一起界定所述片状复合材料的翼片区域,所述翼片区域设计成形成顶部粘结部的至少一部分;wherein said oblique crease line has a first end pointing towards one of said second boundary edges and a second end pointing towards a continuous line parallel to said transverse direction and said top central portion and said at least one top end portion comprising said top transverse crease line; said oblique crease line together with said at least one top side portion delimits a flap region of said sheet-like composite material, said tab region is configured to form at least part of a top bond;
其中,所述顶部折痕图案还包括至少一对纵向折痕线,其在所述顶部区域内延伸,相对于所述横向方向布置在所述翼片区域的相对侧,并且一起限定一折叠线;wherein said top crease pattern further comprises at least one pair of longitudinal crease lines extending within said top region, disposed on opposite sides of said flap region with respect to said transverse direction, and together defining a fold line ;
所述顶部区域包括第一区域,所述翼片区域与所述顶部区域连接,其中,The top region includes a first region, the fin region is connected to the top region, wherein,
所述第一区域和所述翼片区域设置为彼此可粘结且可完全重叠,且在所述第一区域和所述翼片区域至少之一中设置有辅助分离部件,且设置有所述辅助分离部件的所述翼片区域和/或所述第一区域对应所述第二复合区域。The first region and the flap region are set to be bondable to each other and can completely overlap each other, and at least one of the first region and the flap region is provided with an auxiliary separation component, and is provided with the Said flap region and/or said first region of the auxiliary separation member corresponds to said second recombination region.
(14)根据(13)所述的片状复合材料,其中,在所述第一复合区域中,在所述第一热封层的远离所述第二热封层的一侧设置有装饰图案,所述装饰图案至少具有一种颜色和所述辅助分离部件相同。(14) The sheet-like composite material according to (13), wherein, in the first composite region, a decorative pattern is provided on the side of the first heat-sealing layer away from the second heat-sealing layer , the decorative pattern has at least one color that is the same as that of the auxiliary separation component.
(15)一种容器前体,包括:根据(13)或(14)所述的片状复合材料和纵向接缝,其中,所述纵向接缝将所述片状复合材料的两个所述第一边界边缘连接以形成四周环绕的容器前体。(15) A container precursor comprising: the sheet-like composite material according to (13) or (14), and a longitudinal seam, wherein the longitudinal seam connects two of the sheet-like composite materials; The first boundary edges are joined to form a surrounding container precursor.
(16)根据(15)所述的容器前体,其中,所述辅助分离部件暴露至外部环境或者所述辅助分离部件被与所述辅助分离部件可分离的离型膜覆盖。(16) The container precursor according to (15), wherein the auxiliary separation member is exposed to an external environment or is covered with a release film detachable from the auxiliary separation member.
(17)根据(15)或(16)所述的容器前体,其中,所述辅助分离部件包括油墨;(17) The container precursor according to (15) or (16), wherein the auxiliary separation member includes ink;
所述顶部区域的外表面和所述翼片区域的外表面至少之一设置有装饰图案,所述装饰图案至少具有一种颜色和所述辅助分离部件相同。At least one of the outer surface of the top region and the outer surface of the flap region is provided with a decorative pattern having at least one color that is the same as the auxiliary separation member.
(18)根据(15)-(17)中任一项所述的容器前体,其中,所述辅助分离部件包括第一粘结剂,所述第一粘结剂的软化温度为40℃-70℃。(18) The container precursor according to any one of (15) to (17), wherein the auxiliary separation member includes a first adhesive having a softening temperature of 40° C. to 70°C.
(19)根据(15)-(18)中任一项所述的容器前体,其中,所述辅助分离部件包括第一粘结剂,所述第一区域和所述翼片区域至少之一还设置有第二粘结剂,所述第一粘结剂的软化温度低于所述第二粘结剂的软化温度。(19) The container precursor according to any one of (15)-(18), wherein the auxiliary separation member includes a first adhesive, and at least one of the first region and the flap region A second binder is also provided, the softening temperature of the first binder being lower than the softening temperature of the second binder.
(20)一种密封容器的制备方法,包括:(20) A method for preparing a sealed container, comprising:
提供顶部,所述顶部包括顶表面和待形成的密封容器大约二分之一高度以上的侧表面,且包括第一区域;providing a top comprising a top surface and side surfaces above approximately one-half the height of the sealed container to be formed and comprising a first region;
提供顶部粘结部,所述顶部粘结部与所述顶部连接;providing a top bond, the top bond being connected to the top;
将所述第一区域和所述顶部粘结部彼此粘结并完全重叠;其中,bonding the first region and the top bonding portion to each other and completely overlapping; wherein,
所述制备方法还包括:提供辅助分离部件,所述辅助分离部件夹置在所述第一区域和所述顶部粘结部之间,其中,所述待形成的密封容器包括复合层,所述复合层包括依次层叠的内层热封层、支撑层和远离所述待形成的密封容器的内容物的外层热封层,所述辅助分离部件的材料与所述外层热封层的材料不同;The manufacturing method further includes: providing an auxiliary separation member interposed between the first region and the top adhesive portion, wherein the sealed container to be formed includes a composite layer, the The composite layer includes an inner heat-sealing layer, a support layer and an outer heat-sealing layer away from the contents of the sealed container to be formed in sequence, and the material of the auxiliary separation component is the same as the material of the outer heat-sealing layer different;
所述制备方法还包括:提供底部,当所述底部置于水平的面或者大致水平的面上时,所述密封容器保持稳定状态。The preparation method further includes: providing a bottom, and when the bottom is placed on a horizontal surface or a substantially horizontal surface, the airtight container remains stable.
(21)根据(20)所述制备方法,还包括:在所述待形成的密封容器的外表面形成装饰图案,并且采用至少一种颜色的形成所述装饰图案的油墨来形成所述辅助分离部件。(21) The preparation method according to (20), further comprising: forming a decorative pattern on the outer surface of the sealed container to be formed, and using at least one color of ink forming the decorative pattern to form the auxiliary separation part.
(22)根据(20或21)所述的制备方法,其中,(22) The production method according to (20 or 21), wherein,
提供所述辅助分离部件包括:采用第一粘结剂形成所述辅助分离部件,且所述第一粘结剂的软化温度为40℃-70℃;Providing the auxiliary separation part includes: using a first adhesive to form the auxiliary separation part, and the softening temperature of the first adhesive is 40°C-70°C;
所述第一区域与所述顶部粘结部通过所述第一粘结剂彼此粘结。The first region and the top bonding portion are bonded to each other by the first adhesive.
有以下几点需要说明:The following points need to be explained:
(1)本公开实施例附图只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计。(1) The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures may refer to general designs.
(2)为了清晰起见,在用于描述本公开的实施例的附图中,层或区域的厚度被放大或缩小,即这些附图并非按照实际的比例绘制。可以理解,当诸如层、膜、区域或基板之类的元件被称作位于另一元件“上”或“下”时,该元件可以“直接”位于另一元件“上”或“下”,或者可以存在中间元件。(2) For the sake of clarity, in the drawings used to describe the embodiments of the present disclosure, the thicknesses of layers or regions are exaggerated or reduced, that is, the drawings are not drawn in actual scale. It will be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" or "under" another element, it can be "directly on" or "under" the other element, Or intervening elements may be present.
(3)在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合以得到新的实施例。(3) In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,本公开的保护范围应以所述权利要求的保护范围为准。The above description is only a specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims (22)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020237044199A KR20240012507A (en) | 2021-05-21 | 2022-05-20 | Sealed container and manufacturing method thereof, sheet-like composite material and container precursor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110559783.7 | 2021-05-21 | ||
| CN202110559783.7A CN113135332A (en) | 2021-05-21 | 2021-05-21 | Sealed container, method for producing same, sheet-like composite material, and container precursor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2022242755A1 true WO2022242755A1 (en) | 2022-11-24 |
Family
ID=76817417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2022/094168 Ceased WO2022242755A1 (en) | 2021-05-21 | 2022-05-20 | Sealed container and preparation method therefor, sheet composite material, and container precursor |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR20240012507A (en) |
| CN (1) | CN113135332A (en) |
| TW (1) | TW202306849A (en) |
| WO (1) | WO2022242755A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113135332A (en) * | 2021-05-21 | 2021-07-20 | 康美包(苏州)有限公司 | Sealed container, method for producing same, sheet-like composite material, and container precursor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005041544A (en) * | 2003-07-24 | 2005-02-17 | Toppan Printing Co Ltd | Packaging bag having steam venting function and packaging body using the same |
| JP2016043948A (en) * | 2014-08-21 | 2016-04-04 | 凸版印刷株式会社 | Package for heating by microwave |
| CN209939204U (en) * | 2019-05-31 | 2020-01-14 | 山东碧海包装材料有限公司 | Blank for manufacturing liquid packaging container and packaging container thereof |
| CN111196404A (en) * | 2018-11-20 | 2020-05-26 | 利乐拉瓦尔集团及财务有限公司 | Sealed package containing pourable product and sheet packaging material for producing sealed package |
| CN113135332A (en) * | 2021-05-21 | 2021-07-20 | 康美包(苏州)有限公司 | Sealed container, method for producing same, sheet-like composite material, and container precursor |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11167901B2 (en) * | 2017-06-05 | 2021-11-09 | Bemis Company, Inc. | Flexible resealable packages |
| DE102017215078A1 (en) * | 2017-08-29 | 2019-02-28 | Sig Technology Ag | Sheet-like composite, in particular for producing dimensionally stable food containers, having a roof surface formed by a multiplicity of partially convexly curved creasing lines |
| MX2020010760A (en) * | 2018-04-20 | 2020-11-09 | Tetra Laval Holdings & Finance | A sheet packaging material for producing a sealed package containing a pourable food product and a sealed package obtained from a sheet packaging material. |
-
2021
- 2021-05-21 CN CN202110559783.7A patent/CN113135332A/en active Pending
-
2022
- 2022-05-20 WO PCT/CN2022/094168 patent/WO2022242755A1/en not_active Ceased
- 2022-05-20 TW TW111118854A patent/TW202306849A/en unknown
- 2022-05-20 KR KR1020237044199A patent/KR20240012507A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005041544A (en) * | 2003-07-24 | 2005-02-17 | Toppan Printing Co Ltd | Packaging bag having steam venting function and packaging body using the same |
| JP2016043948A (en) * | 2014-08-21 | 2016-04-04 | 凸版印刷株式会社 | Package for heating by microwave |
| CN111196404A (en) * | 2018-11-20 | 2020-05-26 | 利乐拉瓦尔集团及财务有限公司 | Sealed package containing pourable product and sheet packaging material for producing sealed package |
| CN209939204U (en) * | 2019-05-31 | 2020-01-14 | 山东碧海包装材料有限公司 | Blank for manufacturing liquid packaging container and packaging container thereof |
| CN113135332A (en) * | 2021-05-21 | 2021-07-20 | 康美包(苏州)有限公司 | Sealed container, method for producing same, sheet-like composite material, and container precursor |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202306849A (en) | 2023-02-16 |
| KR20240012507A (en) | 2024-01-29 |
| CN113135332A (en) | 2021-07-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| RU2607755C2 (en) | Reclosable packaging using low-tack adhesive fastener | |
| CN107848661A (en) | Packing container | |
| JPH1179195A (en) | Refill pouches | |
| JP2024052789A (en) | Paper container with zipper and its manufacturing method | |
| WO2022242755A1 (en) | Sealed container and preparation method therefor, sheet composite material, and container precursor | |
| JP7081580B2 (en) | Paper container with zipper | |
| CN103781711A (en) | Funnel part and packaging container using funnel part | |
| JP6925178B2 (en) | Packaging bag with spout, its manufacturing method, and packaging bag with spout containing contents | |
| US20100278462A1 (en) | Package With One or More Access Points For Breaking One or More Seals and Accessing the Contents of the Package | |
| JP2021066497A (en) | Paper container provided with fastener | |
| JP7363021B2 (en) | paper container with flange | |
| JP7714981B2 (en) | Zippered paper container | |
| JP4357650B2 (en) | Refillable pouch | |
| WO2020031870A1 (en) | Paper container and method for manufacturing paper container | |
| JP7753758B2 (en) | Zippered paper container | |
| JP7516912B2 (en) | Ziplock paper container | |
| JP7746851B2 (en) | Zippered paper container | |
| JPH0986532A (en) | Paper container and method of manufacturing the same | |
| JP2543388Y2 (en) | Paper container | |
| JP7088227B2 (en) | Paper container with zipper | |
| JP7358788B2 (en) | Paper containers with flanges and their blanks | |
| JP7358802B2 (en) | Paper containers with flanges and their blanks | |
| JP7135572B2 (en) | Packaging container manufacturing method | |
| JP2024125331A (en) | Ziplock paper container | |
| JP2023141337A (en) | Paper containers, paper containers with zippers |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22804074 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 20237044199 Country of ref document: KR Kind code of ref document: A |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 1020237044199 Country of ref document: KR |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 22804074 Country of ref document: EP Kind code of ref document: A1 |