WO2022183344A1 - Battery cell assembly, battery module, and handheld electrical device - Google Patents
Battery cell assembly, battery module, and handheld electrical device Download PDFInfo
- Publication number
- WO2022183344A1 WO2022183344A1 PCT/CN2021/078541 CN2021078541W WO2022183344A1 WO 2022183344 A1 WO2022183344 A1 WO 2022183344A1 CN 2021078541 W CN2021078541 W CN 2021078541W WO 2022183344 A1 WO2022183344 A1 WO 2022183344A1
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- Prior art keywords
- soft
- battery module
- cells
- battery
- board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/503—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/211—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/242—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/247—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
- H01M50/264—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/51—Connection only in series
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/512—Connection only in parallel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/519—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising printed circuit boards [PCB]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of battery design, and in particular, to a cell assembly, a battery module including the cell assembly, and a handheld electrical device using the battery module.
- small hand-held electrical equipment such as vacuum cleaners, beauty instruments, hair dryers, fascia guns, etc.
- hand-held electrical devices are usually powered by batteries.
- batteries At present, there are mainly two types of cells used in batteries, one is cylindrical cells with hard shells (such as steel shells, aluminum shells), such as 18650 cells, 21700 cells, etc.; the other is soft-coated cells,
- a liquid lithium ion battery wrapped by a film-like casing eg, aluminum-plastic film, steel-plastic film
- the battery cell assembly is wrapped in a housing to form a battery module to supply power to the device.
- the battery pack of the handheld electrical device is disposed within its handle.
- the handle In order to ensure a better grip, the handle is usually set as a cylinder, and the diameter should not be too large (usually about 40-42mm); for the overall aesthetics and ease of operation of the device, the length of the handle should not be enough The premise is too long.
- the above-mentioned size limitation of the handle brings challenges to the design of the battery module of the hand-held electrical device.
- the size is usually fixed (for example, 18650 cylindrical cells, with a diameter of 18mm and a length of 650mm), multiple cylindrical cells cannot be combined flexibly, either causing the handle to be too thick or causing the inside of the handle to be too thick.
- the space utilization rate is low, the volume energy density of the entire battery module is low, and the heat dissipation performance is poor.
- pouch cells although the size can be flexibly customized and the heat dissipation is good, the existing design methods of battery modules using pouch cells are still difficult to meet the power consumption of handheld devices under the limitation of handle size. need.
- FIGs 1, 2A and 2B show two combinations of prior art soft-covered cells in a typical handle (cylindrical space).
- each soft-packed cell is stacked along the axial direction of the cylindrical space, and the electrodes of each cell are connected to the adapter board and the BMS board (Battery Management System, also known as the battery protection board) through cables.
- BMS board Battery Management System
- FIG. 2A each soft-packed cell is stacked along the radial direction of the cylindrical space to form a cell group.
- FIG. 2B each soft-packed cell is stacked along the radial direction of the cylindrical space to form a multi-cell group, and the plurality of cell groups are arranged in the axial direction.
- Each cell group corresponds to an adapter board, the electrodes of each soft-covered cell in the cell group are connected to the corresponding adapter board through cables, and the adapter board is then connected to the BMS board through cables.
- the electrodes of the cell, the adapter plate, and the BMS board are connected by cables, and a protective structure needs to be installed outside each cell group.
- a longer adapter plate needs to be arranged in the axial direction, and the length and width of the cell are smaller than the diameter of the cylindrical space, which is too narrow, which is not conducive to the production and energy density of the cell.
- the length of the single cell in Figure 2A is too long, which is limited by the principle of the soft-packed cell and the existing process, which greatly reduces the energy density of the cell; although the length of the adapter plate in Figure 2B is smaller than that in Figure 1, But need to set up multiple adapter boards.
- a large number of cables, protective structures, and adapter plates occupy a large volume of space, which makes the available space of the battery module more limited and the volumetric energy density is low.
- the present disclosure provides a battery cell assembly, a battery module and a handheld electrical device.
- a cell assembly comprising: an adapter plate and a plurality of soft-wrapped cells; the plurality of soft-wrapped cells are stacked and disposed on both sides of the adapter board; the Each side surface of the adapter plate is respectively coupled with the positive and negative electrodes of the soft-packed cells on the same side only on the side surface.
- each side surface of the adapter plate is provided with a positive coupling point and a negative coupling point, and the positive coupling point and the negative coupling point are only on the same side as the same side.
- the positive and negative electrodes of the soft-packed cells are coupled with each other.
- a battery protection board is further included; each side surface of the adapter plate is respectively electrically connected to the positive and negative electrodes of the soft-packed cells on the same side only on the side surface;
- the adapter board is electrically connected to the battery protection board through a conductor.
- a battery protection board is further included; the positive and negative electrodes of the plurality of soft-wrapped cells are electrically connected to the battery protection board through conductors;
- Each side surface is respectively coupled with the electrical conductor on the same side of the electrical conductor only on the side surface structure, and plays a structural support and/or insulating protection role for the electrical conductor.
- the electrical conductor includes at least one of the following: a wire, a copper sheet, a nickel sheet, a printed circuit board, a flexible circuit board, and a sheet-like connector.
- the plane on which the adapter plate is located is parallel to the stacking direction of the soft-covered cells.
- the plane on which the battery protection board is located is perpendicular to the plane on which the adapter plate is located.
- connection circuit is printed on the adapter plate, and the connection circuit is used to realize series-parallel connection between the soft-packaged cells located on both sides of the adapter plate.
- connection circuit is printed on the battery protection board, and the connection circuit is used to realize series or parallel connection of soft-packed cells.
- the soft-covered cells are stacked and arranged on both sides of the transfer board, and the surface of each side of the transfer board is respectively the positive side of the soft-covered cell on the same side.
- the negative poles are coupled only on this side surface, reducing the number of adapter plates, thereby reducing the space occupied by the adapter plates.
- the space occupied by the adapter board in the length direction of the cell assembly is reduced. It can be increased, thereby improving the space utilization rate of the cell assembly in a given space and improving the volumetric energy density.
- the adapter plate and the battery protection board are electrically connected, or the soft-packed cells and the battery protection board are electrically connected through a conductor.
- the conductor is a thin sheet with a certain strength, and its thickness is much smaller than that of an ordinary cable. , and will not twist and twist like a cable.
- the solution of realizing electrical connection through conductors greatly reduces the space occupied by the connector, correspondingly, the available space of the soft-packed cell is increased, and the soft-packed electric cell that can be accessed in the cell assembly is increased.
- the number of cores and/or the size of a single soft-wrapped cell is increased, thereby improving the space utilization of the cell assembly in a given space and increasing the volumetric energy density.
- a battery module comprising the cell assembly of the first aspect and a cylindrical structural member covering the outside of the cell assembly, the axis of the cylindrical structural member being connected to the The stacking direction of the soft-wrapped cells in the cell assembly is vertical.
- a flexible buffer material is filled between the wall of the cylindrical structure and the side surfaces of the plurality of stacked soft-packed cells and between adjacent soft-packed cells.
- a wall of the cylindrical structural member is provided with a first limit plate, and a plurality of stacked soft-packed cells are disposed on the first limit plate parallel to the axis. .
- the wall of the cylindrical structural member is further provided with a second limit plate parallel to the first limit plate, and the plurality of stacked soft-packed cells are provided with between the first limit plate and the second limit plate.
- the cylindrical structural member includes a plurality of shell pieces, and the plurality of shell pieces are snap-fastened.
- a plurality of stacked soft-packed cells form at least one cell group, and a wall of the cylindrical structural member is provided with a recess, and the recess is configured to accommodate the Sides of the battery pack that are parallel to the axis.
- the battery module according to the second aspect includes the cell assembly of the first aspect, so that the battery module has the same technical effects as the cell assembly above, that is, high space utilization and high volumetric energy density.
- the accommodating space inside the cylindrical structural member is increased by arranging a depression on the wall of the cylindrical structural member, so that the cylindrical structural member can accommodate a larger size or more quantity.
- the soft-packed cells can improve the volumetric energy density of the battery module.
- a battery module comprising: a plurality of soft-packed cells and a cylindrical structural member wrapped outside the plurality of soft-packed cells, the plurality of soft-packed cells At least one cell group is formed by stacking, and the axis of the cylindrical structure is perpendicular to the stacking direction of the soft-wrapped cells in each cell group; the wall of the cylindrical structure is provided with a recess, and the recess is configured so as to accommodate the side edges of the battery pack that are parallel to the axis.
- the recess is formed by reducing the wall thickness of the wall.
- the recess is formed by a notch on the wall.
- a flexible buffer material is filled between the wall of the cylindrical structural member and the side surface of the cell group, and between adjacent soft-packed cells.
- a wall of the cylindrical structural member is provided with a first limiting plate, and the battery cell group is provided on the first limiting plate parallel to the axis.
- the wall of the cylindrical structural member is further provided with a second limit plate parallel to the first limit plate, and the battery pack is arranged at the first limit plate. between the plate and the second limit plate.
- the cylindrical structural member includes a plurality of shell pieces, and the plurality of shell pieces are snap-fastened.
- a battery protection board is further included, and the battery protection board is electrically connected to the soft-packed cells through a conductor.
- an adapter board is further included; the battery protection board is electrically connected to the adapter board through a conductor, and the adapter board is electrically connected to the soft pack battery core.
- the electrical conductor includes at least one of the following: a wire, a copper sheet, a nickel sheet, a printed circuit board, a flexible circuit board, or a sheet-like connector.
- the plane on which the battery protection plate is located is parallel to the axis of the cylindrical structure.
- the plane on which the adapter plate is located is parallel to the stacking direction of the soft-packed cells.
- connection circuit is printed on the adapter board and/or the battery protection board, and the connection circuit is used to realize series or parallel connection of soft-packed cells.
- the accommodating space inside the cylindrical structure is increased, so that the cylindrical structure can accommodate larger size or more Soft-packed cells, thereby improving the volumetric energy density of the battery module.
- the battery protection board is electrically connected to the soft-packed cells through the conductor, or the battery protection board is electrically connected to the adapter board through the conductor, and the adapter board is electrically connected to the soft-pack battery. core.
- the space occupied by the conductor is smaller, correspondingly, the available space of the soft-packed cells is increased, and the number of soft-packed cells and/or a single soft-packed cell that can be connected to the battery module is increased.
- the size of the battery module increases, thereby improving the space utilization rate of the battery module in a given space and increasing the volumetric energy density.
- a hand-held electrical device comprising: a working part, a holding part, and the battery module according to any one of the above embodiments;
- the holding part includes an accommodating cavity, and the battery The module is fixed in the accommodating cavity; the battery module supplies power to the working part.
- an interface for charging and/or discharging the battery module is further included.
- the battery module is replaceably fixed in the accommodating cavity.
- the handheld electrical equipment of the fourth aspect includes: a vacuum cleaner, a beauty instrument, a hair dryer, and a fascia gun.
- the battery module with high volumetric energy density in any of the above-mentioned embodiments is used, it is beneficial to reduce the size and weight of the handheld electrical equipment, and improve the portability of the handheld electrical equipment. Aesthetics and grip comfort.
- Fig. 1, Fig. 2A and Fig. 2B are respectively two kinds of combinations of prior art soft-packed cells in the cylindrical space;
- FIG. 3 shows a perspective view of the cell assembly 100 according to the first embodiment of the present disclosure
- FIG. 4 shows a perspective view of the pouch cell 120 according to the first embodiment of the present disclosure
- Fig. 5 shows a partial enlarged view of the dotted rectangle frame area in Fig. 3;
- FIG. 6 shows a cross-sectional view of the battery module 200 according to the first embodiment of the present disclosure, which is perpendicular to the axis of the cylindrical structural member 250;
- FIG. 7A and 7B illustrate perspective views of one end of a battery module 300 according to the second embodiment of the present disclosure
- FIG. 8 shows a cross-sectional view of the battery module 300 according to the second embodiment of the present disclosure, which is perpendicular to the axis of the cylindrical structural member 350;
- FIG. 9 shows a perspective view of the battery cell assembly 400 in which the soft-packed battery cells 420 are electrically connected to the battery protection board 430 through the electrical conductors 440 according to the second embodiment of the present disclosure.
- FIG. 10 shows a perspective view of the cell assembly 400 in which the soft-packed cells 420 are electrically connected to the adapter plate 410 , and the adapter plate 410 is electrically connected to the battery protection board 430 through the conductors 440 according to the second embodiment of the present disclosure.
- first, second, etc. to describe various elements is not intended to limit the positional relationship, timing relationship or importance relationship of these elements, and such terms are only used to distinguish one element from another.
- first element and the second element may refer to the same instance of the element, while in some cases they may refer to different instances based on the context of the description.
- a single soft-wrapped cell is recorded as a "soft-wrapped cell".
- 3 to 5 illustrate the cell assembly 100 of the first embodiment of the present disclosure.
- the cell assembly 100 includes an adapter plate 110 and a plurality of soft-packed cells 120 .
- the plurality of soft-packed cells 120 are stacked on both sides of the adapter plate 110 , and each side surface of the adapter plate 110 The positive and negative electrodes of the soft-packed cells 120 on the same side are coupled only on the side surface.
- the soft-packed cell 120 is generally in the shape of a flat rectangular parallelepiped, that is, its thickness is small, as shown in FIG. 4 .
- the structure of the pouch cell shown in FIG. 4 is only an example, and the present disclosure does not limit the shape and size of the pouch cell. In addition, the present disclosure does not limit the number of soft-wrapped cells included in the cell assembly.
- the cell assembly 100 includes four pouch cells 120 - 1 to 120 - 4 , and each pouch cell has a width of 30 mm to 35 mm and a length of 85 mm up to 95mm, with thicknesses ranging from 4mm to 10mm.
- a plurality of soft-wrapped cells 120 are stacked and disposed on both sides of the adapter plate 110 .
- the soft-packed cells 120-1 and 120-2 are stacked on one side of the adapter board 110 (the left side in FIG. 3 ); the soft-packed cells 120-3 and 120-4 are stacked. It is arranged on the other side (right side in FIG. 3 ) of the adapter plate 110 .
- a plurality of soft-coated cells 120 located on the same side of the adapter plate 110 may be recorded as a cell group.
- the third includes two cells group, namely the first cell group and the second cell group, wherein the first cell group includes soft-wrapped cells 120-1 and soft-wrapped cells 120-2, and the second cell group includes soft-wrapped cells 120 -3 and pouch cells 120-4.
- the stacking directions of the soft-wrapped cells in the cell assembly 100 include two types, namely the first stacking direction and the second stacking direction direction.
- the first stacking direction refers to the stacking direction of a plurality of soft-wrapped cells 120 in a single cell group, that is, the stacking direction of the soft-wrapped cells 120 located on the same side of the adapter plate 110 .
- the directions indicated by arrows a and b are the first stacking directions.
- the second stacking direction refers to the stacking direction of the plurality of cell groups. For example, as shown in FIG.
- the direction indicated by arrow c is the second stacking direction.
- the first stacking direction is perpendicular to the second stacking direction.
- the arrow a and the arrow b may not be parallel, but are both perpendicular to the direction of the arrow c. That is, the stacking directions of the cells in different cell groups do not need to be the same, but the stacking direction of the cells in any one cell group should be perpendicular to the second stacking direction.
- the “stacking direction” hereinafter refers to the first stacking direction, that is, the stacking direction of the soft-covered cells 120 located on the same side of the transition board 110 .
- the plane where the adapter plate 110 is located may be parallel to the stacking direction of the soft-packed cells, as shown in FIG. 3 .
- Each side surface of the adapter plate 110 is respectively coupled with the positive and negative electrodes of the soft-packed cells 120 on the same side only on the side surface.
- the positive and negative electrodes of the soft-packed cells are only coupled on this side surface, which means that the positive and negative electrodes of the soft-packed cells are only coupled on this side surface by means of direct or indirect (for example, coupling through middleware such as conductors). , without any contact with the other side surface of the adapter plate 110 .
- the left side surface of the adapter plate 110 is coupled with the positive and negative electrodes of the soft-packed cells 120 - 1 and 120 - 2 located on the left side only on the left side surface.
- the right side surface of the connection plate 110 is coupled with the positive and negative electrodes of the soft-packed cells 120-3 and 120-4 located on the right side thereof only on the right side surface.
- the soft-packed cells are stacked on both sides of the transfer board along the first stacking direction, and the positive and negative electrodes of the soft-packed cells on the same side of the transfer board are only on the same side.
- the side surfaces are coupled along the second stacking direction, thereby reducing the number of interposer boards, thereby reducing the space occupied by the interposer boards.
- the space occupied by the adapter board in the length direction of the cell assembly is reduced. It can be increased, thereby improving the space utilization rate of the cell assembly in a given space and improving the volumetric energy density.
- each side surface of the adapter plate 110 is provided with a positive coupling point and a negative electrode coupling point, and the positive coupling point and the negative electrode coupling point are respectively coupled to the positive and negative electrodes of the pouch cells on the same side.
- the positive and negative coupling points on each side surface are configured so that the positive and negative electrodes of the pouch cells on the same side are directly or indirectly coupled therewith in an adhesive manner, without being connected to the other side surface of the adapter plate 110 . have any contact.
- the positive coupling point and the negative coupling point may be the connection points marked on the interposer 110 (eg, printed welding areas, designated welding locations, etc.), rather than holes or grooves that are destructive to the surface of the interposer 110 Structure.
- FIG. 5 shows a partial enlarged view of the dashed rectangular frame area in FIG. 3 .
- positive coupling points 111 and 112 and a negative coupling point 113 are provided on the left side surface of the adapter plate 110 .
- the positive coupling point 111 is coupled with the positive electrode 121 of the soft-packed battery cell 120-1 located on the left side of the adapter plate 110
- the positive electrode coupling point 112 is coupled with the positive electrode 122 of the soft-packed battery cell 120-2 located on the left side of the adapter plate 110.
- the negative electrode coupling point 113 is coupled with the negative electrode 123 of the soft-packed battery cell 120 - 2 on the left side of the adapter plate 110 .
- the left side surface of the adapter plate 110 is also provided with a negative electrode coupling point for coupling with the negative electrode of the soft-wrapped cell 120-1, but in FIG. 5, the negative electrode coupling point is soft-wrapped The cell 120-1 is obscured and not shown.
- the soft-packed cell 120-1 and the soft-packed cell 120-2 are The positive and negative electrodes are only coupled to the left side surface of the adapter plate 110 without any contact with the right side surface of the adapter plate 110 .
- a positive coupling point and a negative coupling point are also provided on the right side surface of the adapter plate 110 , and the positive and negative electrodes of the soft-packed cells 120 - 3 and 120 - 4 are only coupled through the positive and negative coupling points. to the right side surface of the adapter plate 110 without any contact with the left side surface of the adapter plate 110 .
- the battery cell assembly 100 of the present disclosure further includes a battery protection plate 130 .
- the battery protection board 130 can be, for example, an integrated circuit board, which is used for charging management and protection of the soft-packed cells 120 to avoid overcharge, over-discharge, over-current, short-circuit and the like of the soft-packed cells 120 .
- the battery protection board 130 in order to make the structure of the cell assembly 100 other than the soft-packed cells 120 occupy less space and save more space for accommodating the soft-packed cells 120 , the battery protection board 130 is set to Parallel to the second stacking direction, in this embodiment, the plane where the battery protection plate 130 is located is perpendicular to the plane where the adapter plate 110 is located.
- each side surface of the adapter plate 110 is electrically connected to the positive and negative electrodes of the soft-packed cells 120 on the same side respectively, and the adapter plate 110 is electrically connected to the battery protection plate through the conductor 140 . 130.
- a connection circuit is printed on the adapter plate 110, and the connection circuit is used to realize the series-parallel connection between the soft-packed cells located on both sides of the adapter plate 110.
- the interposer board 110 may be, for example, a printed circuit board or a flexible circuit board on which connection circuits are printed.
- the positive electrode of the soft-packed cell can be connected to the negative electrode of other soft-packed cell located on the same side or the opposite side of the soft-packed cell, so as to realize the series connection of the soft-packed cell; or Connect multiple soft-packed cells on the same or different sides of the adapter plate 110 to the same pole (ie, the positive pole is connected to the positive pole, and the negative pole is connected to the negative pole), so as to realize the parallel connection of the soft-packed cells; or further realize the connection of the soft-packed cells. series and parallel combination.
- connection circuits are printed on both sides of the adapter plate 110 , and the connection circuits on the two sides are conductive, so as to realize the connection between soft-packaged cells located on opposite sides of the adapter plate 110 .
- Series and parallel the adapter plate 110 may be provided with holes, and conductors are arranged in the holes, and two ends of the conductors are respectively connected to the connection circuits on both sides of the adapter plate 110 to conduct the connection circuits on both sides.
- a conductor is provided at the edge of the adapter board 110 , one end of the conductor is connected to the connection circuit on one side of the adapter board 110 , and the other end bypasses the edge of the adapter board 110 and is connected to the other side of the adapter board 110 .
- the connection circuit is connected, so as to conduct the connection circuit on both sides of the adapter board.
- One end of the conductor 140 is electrically connected to the adapter board 110 , and the other end is electrically connected to the battery protection board 130 , so that the adapter board 110 is electrically connected to the battery protection board 130 .
- one end of the conductor 140 is electrically connected to the circuit on the adapter board 110 , and the other end is electrically connected to the circuit on the battery protection board 130 .
- one end of the conductors 140 - 1 and 140 - 2 is electrically connected to the circuit on the left side surface of the adapter plate 110 , and the other end is electrically connected to the circuit on the upper surface of the battery protection plate 130 .
- connection manner of the conductors 140 (including the conductors 140-1 and 140-2) in FIG. 3 and FIG. 5 is only an example. In other embodiments, other connection manners may also be used to electrically connect the conductor 140 to the adapter board 110 and the battery protection board 130 .
- one end of the conductor 140-1 can be electrically connected to the circuit on the left side surface of the adapter plate 110, and the other end can be electrically connected to the circuit on the upper surface of the battery protection board 130;
- the circuit on the right side surface of the connecting plate 110 is electrically connected, and the other end is electrically connected with the circuit on the upper surface of the battery protection plate 130 .
- the conductor 140 can also be arranged near the adapter board 110 and the battery protection board 130, and the two ends of the conductor 140 are directly electrically connected to the circuits of the adapter board 110 and the battery protection board 130, respectively, without having to be as shown in the figure. 3. Bend the conductor 140 at the edge of the adapter plate 110 as shown in FIG. 5 , and connect the bent end to the circuit on the upper surface of the battery protection plate 130 .
- the electrical conductors 140 may be, for example, a sheet-like structure, and the present disclosure does not limit the number and specific materials of the electrical conductors 140 .
- the embodiments shown in FIGS. 3 and 5 show two electrical conductors, namely electrical conductors 140-1 and 140-2.
- One ends of the conductors 140 - 1 and 140 - 2 are electrically connected to the left side surface of the adapter plate 110 , and the other ends are electrically connected to the upper surface of the battery protection plate 130 .
- the connection manner of the conductors 140 (including the conductors 140-1 and 140-2) in FIG. 3 and FIG. 5 is only an example.
- connection manners may also be used to electrically connect the conductor 140 to the adapter board 110 and the battery protection board 130 .
- one end of the conductor 140-1 can be electrically connected to the circuit on the left side surface of the adapter plate 110, and the other end can be electrically connected to the circuit on the upper surface of the battery protection board 130;
- the circuit on the right side surface of the connecting plate 110 is electrically connected, and the other end is electrically connected with the circuit on the upper surface of the battery protection plate 130 .
- the conductor 140 can also be arranged near the adapter board 110 and the battery protection board 130, and the two ends of the conductor 140 are directly electrically connected to the circuits of the adapter board 110 and the battery protection board 130, respectively, without having to be as shown in the figure. 3. Bend the conductor 140 at the edge of the adapter plate 110 as shown in FIG. 5 , and connect the bent end to the circuit on the upper surface of the battery protection plate 130 .
- the electrical conductor 140 includes at least one of the following: a wire, a copper sheet, a nickel sheet, a printed circuit board, a flexible circuit board, and a sheet connector.
- the conductors are thin sheets with a certain strength, whose thickness is much smaller than that of ordinary cables, and will not be twisted or entangled like cables.
- the scheme of electrically connecting the adapter board and the battery protection board through the conductor greatly reduces the space occupied by the conductive connector, and accordingly increases the occupied space of the soft-packed cell, and the cell components
- the number of soft-packed cells that can be connected in the middle and/or the size of a single soft-packed cell is increased, thereby improving the space utilization rate of the cell assembly in a given space and improving the volumetric energy density.
- a connection circuit is also printed on the battery protection board 130 , and the connection circuit is used to realize the series or parallel connection of the soft-packed cells 120 .
- the series-parallel connection of the soft-packed cells 120 can be realized by the connection circuit on the adapter board 110 and the connection circuit on the battery protection board 130 in combination.
- connection between the soft-packed cells 120 and the electrical connection between the soft-packed cells 120 and the battery protection board 130 may be made of electrical conductors (such as extended cells).
- the polar tabs or extra wires) are directly connected, that is, the positive and negative electrodes of the plurality of soft-packed cells 120 are electrically connected to the battery protection board 130 through conductors.
- the connecting circuit may not be provided on the adapter board 110 .
- Each side surface of the adapter plate 110 is respectively coupled to the conductor on the same side with the conductor only on the side surface, so as to provide structural support and/or insulation protection to the conductor. In this way, the space in the length direction of the cell assembly occupied by the adapter plate can be further reduced, thereby further improving the space utilization rate of the cell assembly in a given space, and further improving the volumetric energy density.
- a connection circuit may be printed on the battery protection plate 130 , and the connection circuit is used to realize the series or parallel connection of the soft-packed cells 120 .
- the series-parallel connection of the soft-packed cells 120 can be realized through the connection circuit on the battery protection board 130 .
- the shape of the adapter plate can be various under the premise of satisfying the space limitation of the battery module.
- the adapter plate in the embodiment shown in FIG. 3 is rectangular, and may also be circular, rhombus, irregular, or the like.
- the adapter plate 110 is coupled with the soft-covered cells on both sides of the adapter plate 110 .
- the adapter plate is electrically connected to the soft-covered cells on both sides of the adapter plate, and the other is
- the interposer is structurally coupled to the electrical conductor. It should be noted that "connected” in the following refers to electrical connections unless otherwise specified.
- the present disclosure further provides a battery module 200 .
- the battery module 200 includes the above-mentioned cell assembly 100 and a cylindrical structural member 250 covering the outside of the cell assembly 100.
- the axis of the cylindrical structural member 250 is perpendicular to the stacking direction of the soft-wrapped cells in the cell assembly 100 (ie perpendicular to the first stacking direction).
- FIG. 6 shows a cross-sectional view of the cylindrical structure 250 perpendicular to its axis. It should be understood that although the cross-section of the cylindrical structural member 250 shown in FIG. 6 is circular, the present disclosure does not limit the shape of the cross-section of the cylindrical structural member 250 perpendicular to the axis, and the cross-section may be circular or square. , polygonal or irregular shape, and the shape of the cross-section of the cylindrical structure 250 at different positions may be different.
- a flexible buffer material is filled between the wall of the cylindrical structure 250 and the side surfaces of the plurality of stacked pouch cells 120 and between the adjacent pouch cells 120 , so that the pouch cells 120 are subjected to Protect it from being hit or pierced.
- the side surfaces formed by the stacked soft-covered cells 120 are shown as two dashed lines 251 and 252 .
- a flexible buffer material is filled between each pair of adjacent soft-covered cells 120 .
- the flexible buffer material may be, for example, foam, rubber, etc., but is not limited thereto.
- the wall of the cylindrical structural member 250 is provided with a first limiting plate 253 , and a plurality of stacked soft-covered cells 120 are disposed on a first position parallel to the axis of the cylindrical structural member 250 . on the limit plate 253 .
- the stacked soft-packed cells 120 may be disposed on the first limiting plate 253 by, for example, bonding.
- the wall of the cylindrical structural member 250 is further provided with a second limiting plate 254 parallel to the first limiting plate 253 , and a plurality of stacked soft-covered cells 120 are arranged on the first limiting plate 253 . between a limiting plate 253 and a second limiting plate 254 .
- the first limiting plate 253 and the second limiting plate 254 are used to limit the position of the soft-packed battery cell 120 in the vertical direction, so as to avoid displacement after being hit.
- first limiting plate 253 and the second limiting plate 254 are not limited.
- the cylindrical structural member 250 includes a plurality of shell pieces, and the plurality of shell pieces are snap-fastened. It should be noted that the present disclosure does not limit the number of shell pieces included in the tubular structure 250 and the division manner of the shell pieces.
- the cylindrical structure 250 divides the cylindrical structure 250 into two shell pieces along the direction indicated by the straight line 255 (ie, the first stacking direction of the soft-packed cells 120 ). fixed.
- the cylindrical structural member 250 may divide the cylindrical structural member 250 into two shell pieces along the direction shown by the line 256.
- the tubular structure 250 can be divided into two or more shell pieces (not shown in FIG. 6 ) along any cross-section perpendicular to its axis, and each shell piece can be snap-connected by rotating way fixed.
- a plurality of stacked soft-packed cells 120 form at least one cell group (as shown in FIG. 6 , four soft-packed cells 120 are stacked to form one cell group), and the walls of the cylindrical structure 250 Recesses 257 are provided, which are configured to accommodate the sides of the cell packs that are parallel to the axes.
- the recess 257 may be formed, for example, by reducing the wall thickness of the wall of the cylindrical structure 250, or by a notch in the wall.
- the accommodating space inside the cylindrical structure is increased, so that the cylindrical structure can accommodate larger size or more soft-packed cells, thereby improving the battery model.
- the volumetric energy density of the group is increased.
- the battery module 300 includes a plurality of soft-packed cells 420 and a cylindrical structural member 350 covering the outside of the soft-packed cells 420 .
- a plurality of soft-packed cells 420 are stacked to form at least one cell group, and the axis of the cylindrical structure 350 is perpendicular to the stacking direction of the soft-packed cells 420 in each cell group.
- the wall of the cylindrical structure 350 is provided with a recess, which is configured to accommodate the side edges of the above-mentioned cell group that are parallel to the above-mentioned axis.
- two soft-packed cells 420 form a cell group, and the cell group has four sides parallel to the axis of the cylindrical structure 350 , namely the letters A and B in the figure. The four sides pointed to by , C, and D.
- the walls of the cylindrical structure 350 are provided with recesses (recess 351 in FIG. 7A and recess 352 in FIG. 7B ) configured to accommodate the sides A, B, C, D.
- cross section of the cylindrical structure 350 shown in FIGS. 7A and 7B is circular
- the present disclosure does not limit the shape of the cross section of the cylindrical structure 350 perpendicular to the axis, and the cross section may be circular , square, polygon or irregular shape, and the shape of the cross-section of the cylindrical structure 350 at different positions may be different.
- the recesses provided on the wall of the cylindrical structural member 350 may be formed by reducing the wall thickness of the wall, for example.
- the wall of the cylindrical structural member 350 is provided with a recess 351 formed by reducing the wall thickness of the wall.
- Two soft-packed cells 420 are stacked to form a cell group, and the recess 351 is configured to accommodate the sides of the cell group that are parallel to the axis of the cylindrical structure 350 , that is, the recess 351 is configured to accommodate the sides A, B , C, D. It should be noted that, in the embodiment shown in FIG.
- the top corners of the soft-packed cells 420 are arc-shaped, and correspondingly, the sides A, B, C, and D of the cell group formed by stacking the soft-packed cells 420
- an arc-shaped angle is presented on the radial section of the cylindrical structural member 350 .
- the top angle of the soft-packed cells 420 may also be a right angle.
- the side of the cell group formed by stacking the soft-packed cells 420 that is parallel to the axis of the cylindrical structural member 350 is in the cylindrical structure.
- the radial cross section of the piece 350 presents a right angle.
- the recess provided on the wall of the cylindrical structural member 350 may be formed by, for example, a notch on the wall.
- the wall of the cylindrical structural member 350 is provided with a recess 352, and the recess 352 is formed by a notch on the wall.
- Two soft-packed cells 420 are stacked to form a cell group, and the recess 352 is configured to accommodate the sides of the cell group that are parallel to the axis of the cylindrical structure 350 , that is, the recess 352 is configured to accommodate the sides A, B , C, D. It should be noted that, in the embodiment shown in FIG.
- the top corners of the soft-packed cells 420 are arc-shaped, and correspondingly, the sides A, B, C, and D of the cell group formed by stacking the soft-packed cells 420
- An arc-shaped angle is presented on the radial section of the cylindrical structural member 350 .
- the top angle of the soft-packed cells 420 may also be a right angle.
- the side of the cell group formed by stacking the soft-packed cells 420 that is parallel to the axis of the cylindrical structural member 350 is in the cylindrical structure.
- the radial cross section of the piece 350 presents a right angle.
- the accommodating space inside the cylindrical structure is increased, so that the cylindrical structure can accommodate larger size or more soft-packed cells, thereby improving the battery model.
- the volumetric energy density of the group is increased.
- a flexible buffer material is filled between the wall of the cylindrical structural member 350 and the side surfaces of the cell group formed by stacking a plurality of soft-packed cells 420 and between adjacent soft-packed cells 420, so that the soft-packed cells 420 are filled with a flexible buffer material.
- the cells 420 are protected from being hit or punctured.
- FIGS. 7A and 7B two soft-covered cells 420 are stacked to form a cell group, and the sides of the cell group are shown by two dashed lines, within the space between the wall of the cylindrical structural member 350 and the dashed lines. , and each pair of adjacent soft-covered cells 420 is filled with a flexible buffer material.
- the flexible buffer material may be, for example, foam, rubber, etc., but is not limited thereto.
- the wall of the cylindrical structural member 350 is provided with a first limiting plate 353 , and the cell group formed by stacking a plurality of soft-packed cells 420 is disposed parallel to the cylindrical structure. on the first limiting plate 353 of the axis of the component 350 .
- the battery cell group can be disposed on the first limiting plate 353 by means of bonding.
- the wall of the cylindrical structural member 350 is further provided with a second limiting plate 354 parallel to the first limiting plate 353 , and a plurality of soft-packed cells 420
- the stack of battery cells is disposed between the first limiting plate 353 and the second limiting plate 354 .
- the first limit plate 353 and the second limit plate 354 are used to limit the position of the soft-packed battery cell 420 in the vertical direction, so as to avoid displacement after being hit.
- first limiting plate 353 and the second limiting plate 354 are not limited.
- the cylindrical structural member 350 includes a plurality of shell pieces, and the plurality of shell pieces are snap-fastened. It should be noted that the present disclosure does not limit the number of shell pieces included in the tubular structure 350 and the division manner of the shell pieces.
- the cylindrical structural member 350 is divided into two shell pieces along the vertical direction in the cross section (ie, the first stacking direction of the soft-packed cells 420 ), and the two shell pieces are snap-fitted and fixed.
- the dotted rectangular box in the figure shows the snap joints of the two shell pieces.
- the cylindrical structure 350 may be divided into two shell pieces (not shown in Figs. 7A, 7B ) along the horizontal direction in the cross section.
- the cylindrical structural member 350 can be divided into two or more shell pieces (not shown in FIGS. 7A and 7B ) along any cross-section perpendicular to its axis, and each shell piece can be fixed by rotating and snapping .
- the structures wrapped in the cylindrical structural member 350 of the battery module 300 are collectively referred to as the battery core assembly 400 , and the battery module 300 includes the cylindrical structural member 350 and the cylindrical structure
- the cell assembly 400 inside the device includes a soft-wrapped cell 420 .
- the cell assembly 400 further includes a battery protection board 430 , and the battery protection board 430 is electrically connected to the soft-packed cells 420 through the conductors 440 .
- one end of the conductor 440 is electrically connected to the battery protection plate 430, and the other end is electrically connected to the electrode (positive or negative electrode) of the soft-packed cell 420, so as to electrically connect the battery protection plate 430 to the soft-packed cell 420.
- the upper end of the conductor 440 passes through the battery protection plate 430 and is bent, and is electrically connected to the battery protection plate 430 at the bent portion, specifically, is electrically connected to the circuit on the battery protection plate 430 (circuit not shown in Figure 9).
- the lower ends of the conductors 440 are electrically connected to the electrodes of the soft-packed cells 420 , so as to electrically connect the battery protection plate 430 to the soft-packed cells 420 .
- the battery protection board 430 can be, for example, an integrated circuit board, which is used for charging management and protection of the soft-packed cells 420 to avoid overcharge, over-discharge, over-current, short-circuit and the like of the soft-packed cells 420 .
- the battery protection board 430 in order to make the structure of the cell assembly 400 other than the soft-packed cells 420 occupy less space and save more space to accommodate the soft-packed cells 420 , the battery protection board 430 is set to It is parallel to the second stacking direction of the soft-packed cells 420 , that is, the plane where the battery protection plate 430 is located is parallel to the axis of the cylindrical structure 350 .
- the plane where the battery protection plate 430 is located is parallel to the axis of the cylindrical structure 350 , in other words, the plane where the battery protection plate 430 is located is in the second stacking direction of the pouch cells 420 ( FIG. 9 ).
- the direction indicated by the arrow a in the middle) is parallel.
- the electrical conductors 440 may have a sheet-like structure, and the present disclosure does not limit the number and specific materials of the electrical conductors 440 .
- the electrical conductors 440 include at least one of: wires, copper sheets, nickel sheets, printed circuit boards, flexible circuit boards, and sheet-board connectors.
- the cell assembly 400 further includes an adapter plate 410 , the battery protection board 430 is electrically connected to the adapter plate 410 through the conductor 440 , and the adapter plate 410 is electrically connected to the soft-packed cells 420.
- one end of the conductor 440 is electrically connected to the circuit on the upper surface of the battery protection board 430, and the other end is electrically connected to the circuit on the left side surface of the adapter plate 410 (the circuits on the battery protection board 430 and the adapter board 410 are not shown in FIG. 10 ), thereby electrically connecting the battery protection board 430 to the interposer board 410 .
- the adapter plate 410 is electrically connected to the positive and negative electrodes of the soft-packed cell 420 .
- connection manner of the conductors 440 in FIG. 10 is only an example. In other embodiments, other connection manners may also be used to electrically connect the conductor 440 to the adapter board 410 and the battery protection board 430.
- one end of one conductor 440 may be electrically connected to the circuit on the upper surface of the battery protection board 430, and the other end may be electrically connected to the circuit on the left surface of the adapter plate 410; one end of the other conductor 440 may be electrically connected to the battery protection board
- the circuit on the upper surface of the board 430 is electrically connected, and the other end is electrically connected with the circuit on the right surface of the adapter board 410 .
- the conductor 440 can also be arranged near the adapter plate 410 and the battery protection plate 430, and the two ends of the conductor 440 are directly electrically connected to the circuits of the adapter plate 410 and the battery protection plate 430, respectively, without having to be as shown in the figure.
- the conductor 440 is bent at the edge of the adapter plate 410 as shown in FIG. 10 , and the bent end is connected to the circuit on the upper surface of the battery protection plate 430 .
- the plane where the adapter plate 410 is located is parallel to the stacking direction of the soft-packed cells.
- a connection circuit is printed on the adapter board 410 and/or the battery protection board 430 , and the connection circuit is used to realize the series or parallel connection of the soft-packed cells 420 .
- the series-parallel connection of the soft-packed cells 420 can be realized only through the connection circuit on the adapter board 410 , or only through the connection circuit on the battery protection board 430 , or through the connection circuit on the adapter board 410 and the battery protection board 430 .
- the connection circuit is implemented jointly.
- the battery protection board is electrically connected to the soft-packed cells through the conductors, or the battery protection board is electrically connected to the adapter board through the conductors, and the adapter board is electrically connected to the soft-packed cells.
- the space occupied by the conductor is smaller, and accordingly, the available space of the battery module is increased, and the number of soft-packed cells that can be connected to the battery module and/or the size of a single soft-packed cell is increased.
- the size is increased, thereby improving the space utilization rate of the battery module in a given space and improving the volumetric energy density.
- the shape of the adapter plate can be various under the premise of satisfying the space limitation of the battery module.
- the adapter plate in the embodiment shown in FIG. 10 is rectangular, and may also be circular, diamond, irregular, or the like.
- the number of the adapter boards may not be limited to a single one.
- two transfer boards may be used, and the soft-covered cells on one side are stacked and arranged on one side of a single transfer board along the first stacking direction. Then connect the two adapter boards through conductors, or connect them with the battery protection board.
- the above-mentioned second embodiment of the present disclosure provides a recess on the wall of the cylindrical structural member, thereby increasing the accommodating space inside the cylindrical structural member, so that the cylindrical structural member can accommodate a larger size or a larger number of soft packs cells, thereby increasing the volumetric energy density of the battery module.
- the technical features in the first embodiment and the second embodiment of the present disclosure can be combined arbitrarily, so that the volumetric energy density of the battery module can be further improved.
- the battery module can not only be coupled with the soft-packed cells on both sides of the battery module through a single adapter plate, but also can be provided with depressions on the wall of the cylindrical structure, so that the battery module can superimpose the beneficial technical effects of the two, so that the The volumetric energy density of the battery module is further improved.
- a plurality of soft-wrapped cells 420 are stacked on one side of the adapter plate 410 along a first stacking direction to form a single cell group.
- the two cell groups on both sides of the adapter plate 410 are electrically connected to the adapter plate 410 along the second stacking direction.
- the adapter plate 410 is electrically connected with the battery protection plate 430 through the conductor 440 to form the cell assembly 400.
- the length of the cell assembly 400 is close to the length of the holding portion of the handheld electrical device, the width is close to the width of the holding portion, and has a thickness that can be placed in the holding portion.
- the cell assembly 400 is installed along the axial direction of the cylindrical structural member 350 , and its arc-shaped vertex angles (A, B, C, D) are located at the recesses ( 351 or 352 ) on the wall of the cylindrical structural member 350 .
- the cell assembly 400 is disposed between the first limiting plate 353 and the second limiting plate 354 .
- the present disclosure also provides a handheld electrical device applying the above-mentioned battery module.
- Handheld electrical equipment includes but is not limited to vacuum cleaners, beauty instruments, hair dryers, fascia guns, etc.
- the hand-held electrical equipment includes a working part, a holding part, and a battery module provided by the present disclosure (eg, the above-mentioned battery module 200 , battery module 300 , etc.).
- the holding part includes an accommodating cavity, and the battery module is fixed in the accommodating cavity.
- the battery module supplies power to the working part.
- a large portion of the battery module is contained within the housing cavity and a small portion is contained within the working portion.
- the present disclosure does not limit the fixing manner of the battery module in the accommodating cavity.
- the battery module is replaceably fixed in the accommodating cavity.
- This replaceable fixing method can be, for example, snap connection; or, when the size of the battery module and the accommodating cavity can be closely matched, the battery module can be inserted into the accommodating cavity to realize the fixing, and no additional fixing parts are required. .
- Such a fixing manner is beneficial for replacing the battery module during daily use or maintenance of the handheld electrical device, prolonging the service life of the device and improving the safety level of the device.
- the hand-held electrical device further includes an interface for charging and/or discharging the battery module.
- the battery module is charged and/or discharged through the interface.
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Abstract
Description
本申请涉及电池设计技术领域,尤其涉及一种电芯组件、包括该电芯组件的电池模组以及应用该电池模组的手持式电器设备。The present application relates to the technical field of battery design, and in particular, to a cell assembly, a battery module including the cell assembly, and a handheld electrical device using the battery module.
随着科学技术的发展和人们生活水平的提高,小型手持式电器设备(例如吸尘器、美容仪、吹风机、筋膜枪等)在日常生活中的应用越来越广泛。为了提高使用时的便携性和灵活性,手持式电器设备通常采用电池供电。目前电池采用的电芯主要包括两种,一种是包有硬壳(例如钢壳、铝壳)的圆柱电芯,例如18650电芯、21700电芯等;另一种是软包电芯,例如由膜状外壳(例如铝塑膜、钢塑膜)包裹的液态锂离子电芯等。单体电芯通常难以满足手持式电器设备对于电量、电压或/和电流的要求,需要将多个单体电芯组成电芯组件(Pack)。通常地,电芯组件包裹于壳体内,形成电池模组,来为设备供电。With the development of science and technology and the improvement of people's living standards, small hand-held electrical equipment (such as vacuum cleaners, beauty instruments, hair dryers, fascia guns, etc.) are more and more widely used in daily life. In order to improve portability and flexibility in use, hand-held electrical devices are usually powered by batteries. At present, there are mainly two types of cells used in batteries, one is cylindrical cells with hard shells (such as steel shells, aluminum shells), such as 18650 cells, 21700 cells, etc.; the other is soft-coated cells, For example, a liquid lithium ion battery wrapped by a film-like casing (eg, aluminum-plastic film, steel-plastic film), etc. It is usually difficult for a single cell to meet the power, voltage or/and current requirements of a handheld electrical device, and multiple single cells need to be formed into a cell pack (Pack). Generally, the battery cell assembly is wrapped in a housing to form a battery module to supply power to the device.
在一些情况中,手持式电器设备的电池模组设置在其手柄内。为了保证更好的握持感,手柄通常设置为圆柱体,且直径不能太大(通常为40~42mm左右);为了设备整体的美观性和易操作性,手柄的长度也不宜在满足设备功能的前提下太长。In some cases, the battery pack of the handheld electrical device is disposed within its handle. In order to ensure a better grip, the handle is usually set as a cylinder, and the diameter should not be too large (usually about 40-42mm); for the overall aesthetics and ease of operation of the device, the length of the handle should not be enough The premise is too long.
手柄的上述尺寸方面的限制为手持式电器设备的电池模组设计带来了挑战。对于圆柱电芯来说,其尺寸通常是固定的(例如18650圆柱电芯,直径为18mm,长为650mm),多个圆柱电芯无法实现灵活的组合,要么导致手柄过粗,要么导致手柄内部空间利用率较低,整个电池模组的体积能量密度较低,且散热性能较差。对于软包电芯来说,虽然其尺寸可灵活定制、散热性较好,但现有的使用软包电芯的电池模组的设计方式仍难以在手柄尺寸的限制下满足手持式设备的电量需求。The above-mentioned size limitation of the handle brings challenges to the design of the battery module of the hand-held electrical device. For cylindrical cells, the size is usually fixed (for example, 18650 cylindrical cells, with a diameter of 18mm and a length of 650mm), multiple cylindrical cells cannot be combined flexibly, either causing the handle to be too thick or causing the inside of the handle to be too thick. The space utilization rate is low, the volume energy density of the entire battery module is low, and the heat dissipation performance is poor. For pouch cells, although the size can be flexibly customized and the heat dissipation is good, the existing design methods of battery modules using pouch cells are still difficult to meet the power consumption of handheld devices under the limitation of handle size. need.
图1、图2A、2B示出了现有技术的软包电芯在典型的手柄(圆柱形空间)中的两种组合方式。在图1所示的组合方式中,各软包电芯沿圆柱形空间的轴向堆叠,各电芯的电极通过线缆连接至转接板和BMS板(Battery Management System,又称电池保护板)。在图2A所示的组合方式中,各软包电芯沿圆柱形空间的径向堆叠,形成一个电芯组。在图2B所示的组合方式中,各软包电芯沿圆柱形空间的径向堆叠,形成多电芯组,多个电芯组沿轴向排列。每个电芯组对应于一个转接板,电芯组中各软包电芯的电极通过线缆连接至相应的转接板,转接板再通过线缆连接至BMS板。Figures 1, 2A and 2B show two combinations of prior art soft-covered cells in a typical handle (cylindrical space). In the combination shown in Figure 1, each soft-packed cell is stacked along the axial direction of the cylindrical space, and the electrodes of each cell are connected to the adapter board and the BMS board (Battery Management System, also known as the battery protection board) through cables. ). In the combination mode shown in FIG. 2A , each soft-packed cell is stacked along the radial direction of the cylindrical space to form a cell group. In the combination mode shown in FIG. 2B , each soft-packed cell is stacked along the radial direction of the cylindrical space to form a multi-cell group, and the plurality of cell groups are arranged in the axial direction. Each cell group corresponds to an adapter board, the electrodes of each soft-covered cell in the cell group are connected to the corresponding adapter board through cables, and the adapter board is then connected to the BMS board through cables.
在上述两种组合方式中,电芯的电极、转接板、BMS板之间通过线缆连接,各电芯组外部还需要加装防护结构。并且,在图1的组合方式中需要沿轴向设置一块较长的转接板,且电芯的长和宽要小于圆柱形空间的直径,过于窄小,不利于电芯的生产和能量密度的提升;图2A的单电芯长度过长,受限于软包电芯的原理和现有工艺,使得电芯能量密度大幅下降;图2B的组合方式虽然转接板的长度小于图1,但需要设置多个转接板。数量较多的线缆以及防护结构、转接板占用了较大的体积空间,使得电池模组的可用空间更加有限,体积能量密度低。In the above two combinations, the electrodes of the cell, the adapter plate, and the BMS board are connected by cables, and a protective structure needs to be installed outside each cell group. Moreover, in the combination method of Figure 1, a longer adapter plate needs to be arranged in the axial direction, and the length and width of the cell are smaller than the diameter of the cylindrical space, which is too narrow, which is not conducive to the production and energy density of the cell. The length of the single cell in Figure 2A is too long, which is limited by the principle of the soft-packed cell and the existing process, which greatly reduces the energy density of the cell; although the length of the adapter plate in Figure 2B is smaller than that in Figure 1, But need to set up multiple adapter boards. A large number of cables, protective structures, and adapter plates occupy a large volume of space, which makes the available space of the battery module more limited and the volumetric energy density is low.
公开内容public content
为了克服或至少部分地缓解上述技术问题,本公开提供一种电芯组件、电池模组及手持式电器设备。In order to overcome or at least partially alleviate the above-mentioned technical problems, the present disclosure provides a battery cell assembly, a battery module and a handheld electrical device.
根据本公开的第一方面,提供一种电芯组件,包括:转接板和多个软包电芯;所述多个软包电芯堆叠设置于所述转接板的两侧;所述转接板的每侧表面分别与其同侧的软包电芯的正负极仅在该侧表面相耦合。According to a first aspect of the present disclosure, a cell assembly is provided, comprising: an adapter plate and a plurality of soft-wrapped cells; the plurality of soft-wrapped cells are stacked and disposed on both sides of the adapter board; the Each side surface of the adapter plate is respectively coupled with the positive and negative electrodes of the soft-packed cells on the same side only on the side surface.
可选地,在第一方面的电芯组件中,所述转接板的每侧表面上设置有正极耦合点和负极耦合点,所述正极耦合点和所述负极耦合点分别仅与其同侧的软包电芯的正负极相耦合。Optionally, in the cell assembly of the first aspect, each side surface of the adapter plate is provided with a positive coupling point and a negative coupling point, and the positive coupling point and the negative coupling point are only on the same side as the same side. The positive and negative electrodes of the soft-packed cells are coupled with each other.
可选地,在第一方面的电芯组件中,还包括电池保护板;所述转接板的每侧表面分别与其同侧的软包电芯的正负极仅在该侧表面电连接;所述转接板通过导电体电连接至所述电池保护板。Optionally, in the battery cell assembly of the first aspect, a battery protection board is further included; each side surface of the adapter plate is respectively electrically connected to the positive and negative electrodes of the soft-packed cells on the same side only on the side surface; The adapter board is electrically connected to the battery protection board through a conductor.
可选地,在第一方面的电芯组件中,还包括电池保护板;所述多个软包电芯的正负极通过导电体电连接至所述电池保护板;所述转接板的每侧表面分别与其同侧的所述导电体仅在该侧表面结构上耦合,对所述导电体起结构支撑和/或绝缘保护作用。Optionally, in the battery cell assembly of the first aspect, a battery protection board is further included; the positive and negative electrodes of the plurality of soft-wrapped cells are electrically connected to the battery protection board through conductors; Each side surface is respectively coupled with the electrical conductor on the same side of the electrical conductor only on the side surface structure, and plays a structural support and/or insulating protection role for the electrical conductor.
可选地,在第一方面的电芯组件中,导电体包括以下至少一个:导线、铜片、镍片、印刷电路板、柔性电路板和片板状连接器。Optionally, in the cell assembly of the first aspect, the electrical conductor includes at least one of the following: a wire, a copper sheet, a nickel sheet, a printed circuit board, a flexible circuit board, and a sheet-like connector.
可选地,在第一方面的电芯组件中,转接板所在的平面与软包电芯的堆叠方向平行。Optionally, in the cell assembly of the first aspect, the plane on which the adapter plate is located is parallel to the stacking direction of the soft-covered cells.
可选地,在第一方面的电芯组件中,电池保护板所在的平面与所述转接板所在的平面垂直。Optionally, in the cell assembly of the first aspect, the plane on which the battery protection board is located is perpendicular to the plane on which the adapter plate is located.
可选地,在第一方面的电芯组件中,转接板上印刷有连接电路,所述连接电路用于实现位于所述转接板两侧的软包电芯间的串并联。Optionally, in the cell assembly of the first aspect, a connection circuit is printed on the adapter plate, and the connection circuit is used to realize series-parallel connection between the soft-packaged cells located on both sides of the adapter plate.
可选地,在第一方面的电芯组件中,所述电池保护板上印刷有连接电路,所述连接电路用于实现软包电芯的串联或并联。Optionally, in the battery cell assembly of the first aspect, a connection circuit is printed on the battery protection board, and the connection circuit is used to realize series or parallel connection of soft-packed cells.
根据第一方面的电芯组件,通过设置单个转接板,将软包电芯分别堆叠设置于转接板的两侧,转接板的每侧表面分别与其同侧的软包电芯的正负极仅在该侧表面相耦合,减少了转接板的数量,从而减少了转接板所占用的空间。这样,在电芯组件的空间给定的前提下,转接板占用的电芯组件在长度方向的空间减少,相应地,软包电芯可占用的空间增大,单个软包电芯的长度可以增加,从而提升了电芯组件在给定空间内的空间利用率,提升了体积能量密度。According to the cell assembly of the first aspect, by disposing a single transfer board, the soft-covered cells are stacked and arranged on both sides of the transfer board, and the surface of each side of the transfer board is respectively the positive side of the soft-covered cell on the same side. The negative poles are coupled only on this side surface, reducing the number of adapter plates, thereby reducing the space occupied by the adapter plates. In this way, under the premise that the space of the cell assembly is given, the space occupied by the adapter board in the length direction of the cell assembly is reduced. It can be increased, thereby improving the space utilization rate of the cell assembly in a given space and improving the volumetric energy density.
进一步地,上述实施例通过导电体来将转接板和电池保护板电连接,或者将软包电芯和电池保护板电连接,导电体为具有一定强度的薄片,其厚度远小于普通线缆,且不会出现像线缆一样扭曲、缠绕的情况。通过导电体实现电连接的方案相较于线缆连接方案,大大减少了连接件的空间占用,相应地,使得软包电芯的可用空间增大,电芯组件中可接入的软包电芯的数量和/或单个软包电芯的尺寸增大,从而提升了电芯组件在给定空间内的空间利用率,提升了体积能量密度。Further, in the above-mentioned embodiments, the adapter plate and the battery protection board are electrically connected, or the soft-packed cells and the battery protection board are electrically connected through a conductor. The conductor is a thin sheet with a certain strength, and its thickness is much smaller than that of an ordinary cable. , and will not twist and twist like a cable. Compared with the cable connection scheme, the solution of realizing electrical connection through conductors greatly reduces the space occupied by the connector, correspondingly, the available space of the soft-packed cell is increased, and the soft-packed electric cell that can be accessed in the cell assembly is increased. The number of cores and/or the size of a single soft-wrapped cell is increased, thereby improving the space utilization of the cell assembly in a given space and increasing the volumetric energy density.
根据本公开的第二方面,提供一种电池模组,包括上述第一方面的电芯组件和包覆于所述电芯组件外部的筒状结构件,所述筒状结构件的轴线与所述电芯组件中软包电芯的堆叠方向垂直。According to a second aspect of the present disclosure, a battery module is provided, comprising the cell assembly of the first aspect and a cylindrical structural member covering the outside of the cell assembly, the axis of the cylindrical structural member being connected to the The stacking direction of the soft-wrapped cells in the cell assembly is vertical.
可选地,在第二方面的电池模组中,筒状结构件的壁与多个堆叠的软包电芯的侧面间以及相邻软包电芯之间填充有柔性缓冲材料。Optionally, in the battery module of the second aspect, a flexible buffer material is filled between the wall of the cylindrical structure and the side surfaces of the plurality of stacked soft-packed cells and between adjacent soft-packed cells.
可选地,在第二方面的电池模组中,筒状结构件的壁设置有第一限位板,多个堆叠的软包电芯设置在平行于轴线的所述第一限位板上。Optionally, in the battery module of the second aspect, a wall of the cylindrical structural member is provided with a first limit plate, and a plurality of stacked soft-packed cells are disposed on the first limit plate parallel to the axis. .
可选地,在第二方面的电池模组中,筒状结构件的壁还设置有平行于所述第一限位板的第二限位板,所述多个堆叠的软包电芯设置在第一限位板和所述第二限位板之间。Optionally, in the battery module of the second aspect, the wall of the cylindrical structural member is further provided with a second limit plate parallel to the first limit plate, and the plurality of stacked soft-packed cells are provided with between the first limit plate and the second limit plate.
可选地,在第二方面的电池模组中,筒状结构件包括多个壳片,所述多个壳片卡接固定。Optionally, in the battery module of the second aspect, the cylindrical structural member includes a plurality of shell pieces, and the plurality of shell pieces are snap-fastened.
可选地,在第二方面的电池模组中,多个堆叠的软包电芯形成至少一个电芯组,所述筒状结构件的壁设置有凹陷,所述凹陷被配置成容纳所述电芯组的与所述轴线平行的侧边。Optionally, in the battery module of the second aspect, a plurality of stacked soft-packed cells form at least one cell group, and a wall of the cylindrical structural member is provided with a recess, and the recess is configured to accommodate the Sides of the battery pack that are parallel to the axis.
根据第二方面的电池模组,包括上述第一方面的电芯组件,使得该电池模组具有与上述电芯组件同样的技术效果,即空间利用率高,体积能量密度大。The battery module according to the second aspect includes the cell assembly of the first aspect, so that the battery module has the same technical effects as the cell assembly above, that is, high space utilization and high volumetric energy density.
进一步地,上述第二方面的实施例通过在筒状结构件的壁上设置凹陷,增大了筒状结构件内部的容置空间,使得筒状结构件能够容置更大尺寸或数量更多的软包电芯,从而提升电池模组的体积能量密度。Further, in the embodiments of the second aspect above, the accommodating space inside the cylindrical structural member is increased by arranging a depression on the wall of the cylindrical structural member, so that the cylindrical structural member can accommodate a larger size or more quantity. The soft-packed cells can improve the volumetric energy density of the battery module.
根据本公开的第三方面,提供一种电池模组,包括:多个软包电芯和包覆于所述多个软包电芯外部的筒状结构件,所述多个软包电芯堆叠形成至少一个电芯组,所述筒状结构件的轴线与每个电芯组内的软包电芯的堆叠方向垂直;所述筒状结构件的壁设置有凹陷,所述凹陷被配置成容纳所述电芯组的与所述轴线平行的侧边。According to a third aspect of the present disclosure, a battery module is provided, comprising: a plurality of soft-packed cells and a cylindrical structural member wrapped outside the plurality of soft-packed cells, the plurality of soft-packed cells At least one cell group is formed by stacking, and the axis of the cylindrical structure is perpendicular to the stacking direction of the soft-wrapped cells in each cell group; the wall of the cylindrical structure is provided with a recess, and the recess is configured so as to accommodate the side edges of the battery pack that are parallel to the axis.
可选地,在第三方面的电池模组中,凹陷通过减少所述壁的壁厚形成。Optionally, in the battery module of the third aspect, the recess is formed by reducing the wall thickness of the wall.
可选地,在第三方面的电池模组中,凹陷由所述壁上的缺口形成。Optionally, in the battery module of the third aspect, the recess is formed by a notch on the wall.
可选地,在第三方面的电池模组中,筒状结构件的壁与所述电芯组的侧面间、以及相邻软包电芯之间填充有柔性缓冲材料。Optionally, in the battery module of the third aspect, a flexible buffer material is filled between the wall of the cylindrical structural member and the side surface of the cell group, and between adjacent soft-packed cells.
可选地,在第三方面的电池模组中,筒状结构件的壁设置有第一限位板,所述电芯组设置在平行于轴线的所述第一限位板上。Optionally, in the battery module of the third aspect, a wall of the cylindrical structural member is provided with a first limiting plate, and the battery cell group is provided on the first limiting plate parallel to the axis.
可选地,在第三方面的电池模组中,筒状结构件的壁还设置有平行于所述第一限位板的第二限位板,所述电芯组设置在第一限位板和所述第二限位板之间。Optionally, in the battery module of the third aspect, the wall of the cylindrical structural member is further provided with a second limit plate parallel to the first limit plate, and the battery pack is arranged at the first limit plate. between the plate and the second limit plate.
可选地,在第三方面的电池模组中,筒状结构件包括多个壳片,所述多个壳片卡接固定。Optionally, in the battery module of the third aspect, the cylindrical structural member includes a plurality of shell pieces, and the plurality of shell pieces are snap-fastened.
可选地,在第三方面的电池模组中,还包括电池保护板,所述电池保护板通过导电体电连接至所述软包电芯。Optionally, in the battery module of the third aspect, a battery protection board is further included, and the battery protection board is electrically connected to the soft-packed cells through a conductor.
可选地,在第三方面的电池模组中,还包括转接板;所述电池保护板通过导电体电连接至所述转接板,所述转接板电连接至所述软包电芯。Optionally, in the battery module of the third aspect, an adapter board is further included; the battery protection board is electrically connected to the adapter board through a conductor, and the adapter board is electrically connected to the soft pack battery core.
可选地,在第三方面的电池模组中,导电体包括以下至少一个:导线、铜片、镍片、印刷电路板、柔性电路板或片板状连接器。Optionally, in the battery module of the third aspect, the electrical conductor includes at least one of the following: a wire, a copper sheet, a nickel sheet, a printed circuit board, a flexible circuit board, or a sheet-like connector.
可选地,在第三方面的电池模组中,电池保护板所在的平面与所述筒状结构件的轴线平行。Optionally, in the battery module of the third aspect, the plane on which the battery protection plate is located is parallel to the axis of the cylindrical structure.
可选地,在第三方面的电池模组中,转接板所在的平面与软包电芯的堆叠方向平行。Optionally, in the battery module of the third aspect, the plane on which the adapter plate is located is parallel to the stacking direction of the soft-packed cells.
可选地,在第三方面的电池模组中,转接板和/或所述电池保护板上印刷有连接电路,所述连接电路用于实现软包电芯的串联或并联。Optionally, in the battery module of the third aspect, a connection circuit is printed on the adapter board and/or the battery protection board, and the connection circuit is used to realize series or parallel connection of soft-packed cells.
根据第三方面的电池模组,通过在筒状结构件的壁上设置凹陷,增大了筒状结构件内部的容置空间,使得筒状结构件能够容置更大尺寸或数量更多的软包电芯,从而提升电池模组的体积能量密度。According to the battery module of the third aspect, by arranging the depression on the wall of the cylindrical structure, the accommodating space inside the cylindrical structure is increased, so that the cylindrical structure can accommodate larger size or more Soft-packed cells, thereby improving the volumetric energy density of the battery module.
进一步地,上述第三方面的实施例通过导电体将电池保护板电连接至软包电芯,或者通过导电体将电池保护板电连接至转接板,将转接板电连接至软包电芯。导电体相较于普通线缆占用的空间更小,相应地,使得软包电芯的可用空间增大,电池模组中可接入的软包电芯的数量和/或单个软包电芯的尺寸增大,从而提升了电池模组在给定空间内的空间利用率,提升了体积能量密度。Further, in the embodiment of the above third aspect, the battery protection board is electrically connected to the soft-packed cells through the conductor, or the battery protection board is electrically connected to the adapter board through the conductor, and the adapter board is electrically connected to the soft-pack battery. core. Compared with ordinary cables, the space occupied by the conductor is smaller, correspondingly, the available space of the soft-packed cells is increased, and the number of soft-packed cells and/or a single soft-packed cell that can be connected to the battery module is increased. The size of the battery module increases, thereby improving the space utilization rate of the battery module in a given space and increasing the volumetric energy density.
根据本公开的第四方面,提供一种手持式电器设备,包括:工作部、握持部和上述任一实施例所述的电池模组;所述握持部包括容置腔,所述电池模组固定于所述容置腔内;所述电池模组向所述工作部供电。According to a fourth aspect of the present disclosure, there is provided a hand-held electrical device, comprising: a working part, a holding part, and the battery module according to any one of the above embodiments; the holding part includes an accommodating cavity, and the battery The module is fixed in the accommodating cavity; the battery module supplies power to the working part.
可选地,在第四方面的手持式电器设备中,还包括为所述电池模组充和/或放电的接口。Optionally, in the handheld electrical device of the fourth aspect, an interface for charging and/or discharging the battery module is further included.
可选地,在第四方面的手持式电器设备中,电池模组可更换地固定于所述容置腔中。Optionally, in the handheld electrical device of the fourth aspect, the battery module is replaceably fixed in the accommodating cavity.
可选地,第四方面的手持式电器设备,包括:吸尘器、美容仪、吹风机、筋膜枪。Optionally, the handheld electrical equipment of the fourth aspect includes: a vacuum cleaner, a beauty instrument, a hair dryer, and a fascia gun.
根据第四方面的手持式电器设备,由于使用了上述任一实施例中的高体积能量密度的电池模组,有利于减小手持式电器设备的体积和重量,提升手持式电器设备便携性、美观性和握持舒适度。According to the handheld electrical equipment of the fourth aspect, since the battery module with high volumetric energy density in any of the above-mentioned embodiments is used, it is beneficial to reduce the size and weight of the handheld electrical equipment, and improve the portability of the handheld electrical equipment. Aesthetics and grip comfort.
下面将结合示意性附图详细说明根据本公开的优选实施方式。附图中:Preferred embodiments according to the present disclosure will be described in detail below with reference to the schematic drawings. In the attached picture:
图1、图2A和图2B分别是现有技术的软包电芯在圆柱体空间中的两种组合方式;Fig. 1, Fig. 2A and Fig. 2B are respectively two kinds of combinations of prior art soft-packed cells in the cylindrical space;
图3示出了根据本公开的第一实施例的电芯组件100的立体图;FIG. 3 shows a perspective view of the
图4示出了根据本公开的第一实施例的软包电芯120的立体图;FIG. 4 shows a perspective view of the
图5示出了图3中的虚线矩形框区域的局部放大图;Fig. 5 shows a partial enlarged view of the dotted rectangle frame area in Fig. 3;
图6示出了根据本公开的第一实施例的电池模组200与筒状结构件250的轴线垂直的横截面图;6 shows a cross-sectional view of the
图7A、7B示出了根据本公开的第二实施例的电池模组300的一端的立体图;7A and 7B illustrate perspective views of one end of a
图8示出了根据本公开的第二实施例的电池模组300与筒状结构件350的轴线垂直的横截面图;8 shows a cross-sectional view of the
图9示出了根据本公开的第二实施例的软包电芯420通过导电体440电连接至电池保护板430的电芯组件400的立体图;以及FIG. 9 shows a perspective view of the
图10示出了根据本公开的第二实施例的软包电芯420电连接至转接板410,转接板410通过导电体440电连接至电池保护板430的电芯组件400的立体图。10 shows a perspective view of the
附图示例性示出了实施例并且构成说明书的一部分,与说明书的文字描述一起用于讲解实施例的示例性实施方式。所示出的实施例仅出于例示的目的,并不限制权利要求的保护范围。在所有附图中,相同的附图标记指代相同或类似的要素。The accompanying drawings illustrate the embodiments and constitute a part of the specification, and together with the written description of the specification serve to explain exemplary implementations of the embodiments. The shown embodiments are for illustrative purposes only and do not limit the scope of protection of the claims. Throughout the drawings, the same reference numbers refer to the same or similar elements.
在本公开中,除非另有说明,否则使用术语“第一”、“第二”等来描述各种要素并不意图限定这些要素的位置关系、时序关系或重要性关系,这种术语只是用于将一个要素与另一要素区分开。在一些示例中,第一要素和第二要素可以指向该要素的同一示例,而在某些情况下,基于上下文的描述,它们也可以指代不同示例。In the present disclosure, unless otherwise specified, the use of the terms "first", "second", etc. to describe various elements is not intended to limit the positional relationship, timing relationship or importance relationship of these elements, and such terms are only used to distinguish one element from another. In some examples, the first element and the second element may refer to the same instance of the element, while in some cases they may refer to different instances based on the context of the description.
在本公开中对各种所述示例的描述中所使用的术语只是为了描述特定示例的目的,而并非旨在进行限制。除非上下文另外明确地表明,如果不特意限定要素的数量,则该要素可以是一个也可以是多个。此外,本公开中所使用的术语“和/或”涵盖所列出的项目中的任何一个以及全部可能的组合方式。The terminology used in the description of the various described examples in this disclosure is for the purpose of describing particular examples only and is not intended to be limiting. Unless the context clearly dictates otherwise, if the number of an element is not expressly limited, the element may be one or more. Furthermore, as used in this disclosure, the term "and/or" covers any and all possible combinations of the listed items.
需要说明的是,在下文中,为了便于区分单体软包电芯和由多个单体软包电芯所组成的电芯组件,将单体软包电芯记为“软包电芯”。It should be noted that, in the following, in order to facilitate the distinction between a single soft-wrapped cell and a cell assembly composed of a plurality of single soft-wrapped cells, a single soft-wrapped cell is recorded as a "soft-wrapped cell".
下面,将结合图3至图10详细描述根据本公开的电芯组件和电池模组。Hereinafter, the battery cell assembly and the battery module according to the present disclosure will be described in detail with reference to FIGS. 3 to 10 .
图3至图5示出了本公开的第一实施例的电芯组件100。3 to 5 illustrate the
如图3所示,电芯组件100包括转接板110和多个软包电芯120,多个软包电芯120堆叠设置于转接板110的两侧,转接板110的每侧表面分别与其同侧的软包电芯120的正负极仅在该侧表面相耦合。As shown in FIG. 3 , the
软包电芯120通常呈现为扁平的长方体形状,即其厚度较小,如图4所示。应当理解的是,图4所示的软包电芯结构仅作为示例,本公开不限制软包电芯的形状和尺寸。此外,本公开亦不限制电芯组件所包括的软包电芯的数量。在图3所示的实施例中,电芯组件100包括四个软包电芯120-1至120-4,每个软包电芯的宽度介于30毫米到35毫米,长度介于85毫米到95毫米,厚度介于4毫米到10毫米。The soft-packed
在本公开的电芯组件100中,多个软包电芯120堆叠设置于转接板110的两侧。例如,如图3所示,软包电芯120-1、120-2堆叠设置在转接板110的一侧(图3中为左侧);软包电芯120-3、120-4堆叠设置在转接板110的另一侧(图3中为右侧)。在本公开的实施例中,可以将位于转接板110同一侧的多个软包电芯120记为一个电芯组,相应地,图3所示的电芯组件100中包括两个电芯组,即第一电芯组和第二电芯组,其中,第一电芯组包括软包电芯120-1和软包电芯120-2,第二电芯组包括软包电芯120-3和软包电芯120-4。In the
需要说明的是,由于电芯组件100中的多个软包电芯120分隔成多组,因此,电芯组件100中软包电芯的堆叠方向包括两种,即第一堆叠方向和第二堆叠方向。第一堆叠方向指的是单个电芯组内的多个软包电芯120的堆叠方向,即位于转接板110同一侧的软包电芯120的堆叠方向。例如,如图3所示,箭头a和箭头b所示的方向为第一堆叠方向。第二堆叠方向指的是多个电芯组的堆叠方向。例如,如图3所示,箭头c所示的方向为第二堆叠方向。在本实施例中,第一堆叠方向与第二堆叠方向垂直。需要说明的是,在一些实施例中,箭头a和箭头b可以不平行,但都与箭头c的方向垂直。即,不同电芯组内部的电芯堆叠方向不需要一致,但任何一个电芯组内的电芯堆叠方向要与第二堆叠方向垂直。应当指出,除非另行说明,下文中的“堆叠方向”均指的第一堆叠方向,即位于转接板110同一侧的软包电芯120的堆叠方向。It should be noted that, since the plurality of soft-wrapped
为了节省空间,提高电芯组件100的体积能量密度,在本公开的其中一个实施例中,转接板110所在的平面可以与软包电芯的堆叠方向平行,如图3所示。In order to save space and improve the volumetric energy density of the
转接板110的每侧表面分别与其同侧的软包电芯120的正负极仅在该侧表面相耦合。软包电芯的正负极仅在该侧表面相耦合,指的是软包电芯的正负极通过直接或间接(例如通过导电体等中间件耦合)的方式仅耦合于该侧表面上,而不会与转接板110的另一侧表面有任何接触。例如,如图3、图5所示,转接板110的左侧表面与位于其左侧的软包电芯120-1和120-2的正负极仅在该左侧表面相耦合,转接板110的右侧表面与位于其右侧的软包电芯120-3和120-4的正负极仅在该右侧表面相耦合。Each side surface of the
通过设置单个转接板,将软包电芯分别沿第一堆叠方向堆叠设置于转接板的两侧,转接板的每侧表面分别与其同侧的软包电芯的正负极仅在该侧表面上沿第二堆叠方向相耦合,减少了转接板的数量,从而减少了转接板所占用的空间。这样,在电芯组件的空间给定的前提下,转接板占用的电芯组件在长度方向的空间减少,相应地,软包电芯可 占用的空间增大,单个软包电芯的长度可以增加,从而提升了电芯组件在给定空间内的空间利用率,提升了体积能量密度。By arranging a single transfer board, the soft-packed cells are stacked on both sides of the transfer board along the first stacking direction, and the positive and negative electrodes of the soft-packed cells on the same side of the transfer board are only on the same side. The side surfaces are coupled along the second stacking direction, thereby reducing the number of interposer boards, thereby reducing the space occupied by the interposer boards. In this way, under the premise that the space of the cell assembly is given, the space occupied by the adapter board in the length direction of the cell assembly is reduced. It can be increased, thereby improving the space utilization rate of the cell assembly in a given space and improving the volumetric energy density.
根据一种实施例,转接板110的每侧表面上设置有正极耦合点和负极耦合点,正极耦合点和负极耦合点分别与其同侧的软包电芯的正负极相耦合。每侧表面上的正极耦合点、负极耦合点被配置为使得同侧软包电芯的正负极以附着的方式直接或间接地与其耦合,而不会与转接板110的另一侧表面有任何接触。例如,正极耦合点、负极耦合点可以是转接板110上标定的连接点(例如印刷的焊接区域、指定的焊接位置等),而不是孔或槽等对转接板110的表面具有破坏性的结构。According to an embodiment, each side surface of the
例如,图5示出了图3中的虚线矩形框区域的局部放大图。如图5所示,转接板110的左侧表面设置有正极耦合点111、112和负极耦合点113。正极耦合点111与位于转接板110左侧的软包电芯120-1的正极121相耦合,正极耦合点112与位于转接板110左侧的软包电芯120-2的正极122相耦合,负极耦合点113与位于转接板110左侧的软包电芯120-2的负极123相耦合。本领域技术人员可以理解,转接板110的左侧表面上还设置有用于与软包电芯120-1的负极相耦合的负极耦合点,只是在图5中,该负极耦合点被软包电芯120-1所遮挡而未示出。For example, FIG. 5 shows a partial enlarged view of the dashed rectangular frame area in FIG. 3 . As shown in FIG. 5 ,
通过转接板110的左侧表面上所设置的正极耦合点111、112以及负极耦合点113和未示出的其他负极耦合点,软包电芯120-1和软包电芯120-2的正负极均仅耦合至转接板110的左侧表面,而与转接板110的右侧表面无任何接触。类似地,转接板110的右侧表面上也设置有正极耦合点和负极耦合点,通过该正极耦合点和负极耦合点,软包电芯120-3和120-4的正负极仅耦合至转接板110的右侧表面,而与转接板110的左侧表面无任何接触。Through the
根据一种实施例,如图3所示,本公开的电芯组件100还包括电池保护板130。According to an embodiment, as shown in FIG. 3 , the
电池保护板130例如可以是集成电路板,用于对软包电芯120进行充电管理和保护,避免软包电芯120过充、过放、过流、短路等情况。根据一种实施例,为了使电芯组件100中除软包电芯120之外的结构占用的空间更少,以节省出更多的空间容纳软包电芯120,电池保护板130被设置成平行于第二堆叠方向,在本实施例中,电池保护板130所在的平面与转接板110所在的平面垂直。The
根据一种实施例,转接板110的每侧表面分别与其同侧的软包电芯120的正负极仅在该侧表面电连接,转接板110通过导电体140电连接至电池保护板130。在该实施例中,转接板110上印刷有连接电路,该连接电路用于实现位于转接板110两侧的软包电 芯之间的串并联。例如,转接板110例如可以是印刷有连接电路的印刷电路板或柔性电路板。通过转接板110上的连接电路,可以将软包电芯的正极与位于该软包电芯同侧或异侧的其他软包电芯的负极相连,以实现软包电芯的串联;或者将位于转接板110的同侧或异侧的多个软包电芯同极相连(即正极连接正极,负极连接负极),以实现软包电芯的并联;或者进一步实现软包电芯的串联和并联组合。在一些实施例中,转接板110的两个侧面上均印刷有连接电路,且两个侧面上的连接电路导通,从而能够实现位于转接板110异侧的软包电芯之间的串并联。具体地,转接板110上可以开设有孔,在孔中设置导电体,导电体的两端分别连接转接板110两侧的连接电路,从而将两侧的连接电路导通。或者,在转接板110的边缘处设置有导电体,导电体的一端与转接板110一侧的连接电路连接,另一端绕过转接板110的边缘,与转接板110另一侧的连接电路连接,从而将转接板两侧的连接电路导通。According to one embodiment, each side surface of the
导电体140的一端与转接板110电连接,另一端与电池保护板130电连接,从而将转接板110电连接至电池保护板130。具体地,导电体140的一端与转接板110上的电路电连接,另一端与电池保护板130上的电路电连接。例如,如图3、图5所示,导电体140-1、140-2的一端与转接板110的左侧表面的电路电连接,另一端与电池保护板130的上表面的电路电连接(转接板110、电池保护板130上的电路未在图3、图5中示出),从而将转接板110电连接至电池保护板130。本领域技术人员应当理解,图3、图5中的导电体140(包括导电体140-1和140-2)的连接方式仅为一个示例。在其他实施例中,也可以采用其他连接方式来将导电体140与转接板110和电池保护板130电连接。例如,可以将导电体140-1的一端与转接板110的左侧表面的电路电连接,另一端与电池保护板130的上表面的电路电连接;将导电体140-2的一端与转接板110的右侧表面的电路电连接,另一端端与电池保护板130的上表面的电路电连接。或者,也可以将导电体140设置在转接板110和电池保护板130的接近处,导电体140的两端分别直接与转接板110、电池保护板130的电路电连接,而不必像图3、图5中所示的那样将导电体140在转接板110的边缘处进行弯折,将弯折的一端连接至电池保护板130的上表面的电路。One end of the
导电体140例如可以为片状结构,本公开不限制导电体140的数量和具体材料。例如,图3、图5所示的实施例中示出了两个导电体,即导电体140-1和140-2。导电体140-1和140-2的一端与转接板110的左侧表面电连接,另一端与电池保护板130的上表面电连接。本领域技术人员应当理解,图3、图5中的导电体140(包括导电体140-1 和140-2)的连接方式仅为一个示例。在其他实施例中,也可以采用其他连接方式来将导电体140与转接板110和电池保护板130电连接。例如,可以将导电体140-1的一端与转接板110的左侧表面的电路电连接,另一端与电池保护板130的上表面的电路电连接;将导电体140-2的一端与转接板110的右侧表面的电路电连接,另一端与电池保护板130的上表面的电路电连接。或者,也可以将导电体140设置在转接板110和电池保护板130的接近处,导电体140的两端分别直接与转接板110、电池保护板130的电路电连接,而不必像图3、图5中所示的那样将导电体140在转接板110的边缘处进行弯折,将弯折的一端连接至电池保护板130的上表面的电路。根据一种实施例,导电体140包括以下至少一个:导线、铜片、镍片、印刷电路板、柔性电路板和片板状连接器。The
通过采用导电体来电连接转接板和电池保护板,导电体为具有一定强度的薄片,其厚度远小于普通线缆,且不会出现像线缆一样扭曲、缠绕的情况。通过导电体电连接转接板和电池保护板的方案相较于线缆连接方案,大大减少了导电连接件的空间占用,相应地,使得软包电芯的可占用空间增大,电芯组件中可接入的软包电芯的数量和/或单个软包电芯的尺寸增大,从而提升了电芯组件在给定空间内的空间利用率,提升了体积能量密度。By using conductors to electrically connect the adapter board and the battery protection board, the conductors are thin sheets with a certain strength, whose thickness is much smaller than that of ordinary cables, and will not be twisted or entangled like cables. Compared with the cable connection scheme, the scheme of electrically connecting the adapter board and the battery protection board through the conductor greatly reduces the space occupied by the conductive connector, and accordingly increases the occupied space of the soft-packed cell, and the cell components The number of soft-packed cells that can be connected in the middle and/or the size of a single soft-packed cell is increased, thereby improving the space utilization rate of the cell assembly in a given space and improving the volumetric energy density.
根据一种实施例,电池保护板130上也印刷有连接电路,该连接电路用于实现软包电芯120的串联或并联。这样,软包电芯120的串并联可以通过转接板110上的连接电路和电池保护板130上的连接电路联合实现。According to an embodiment, a connection circuit is also printed on the
在另外一些实施例中,软包电芯120间的连接(即电芯间的串并联连接)和软包电芯120与电池保护板130的电连接可以是由导电体(比如延长的电芯的极耳或者额外的导线)直接连接完成的,即,多个软包电芯120的正负极通过导电体电连接至电池保护板130。在这些实施例中,转接板110上可以不设置连接电路。转接板110的每侧表面分别与其同侧的所述导电体仅在该侧表面结构上耦合,对所述导电体起结构支撑和/或绝缘保护作用。这样可以进一步减少转接板占用的电芯组件在长度方向的空间,从而进一步提升了电芯组件在给定空间内的空间利用率,进一步提升了体积能量密度。In other embodiments, the connection between the soft-packed cells 120 (ie, the series-parallel connection between the cells) and the electrical connection between the soft-packed
在上述转接板110与导电体在结构上耦合的实施例中,电池保护板130上可以印刷有连接电路,连接电路用于实现软包电芯120的串联或并联。换言之,软包电芯120的串并联可以通过电池保护板130上的连接电路实现。In the above embodiment in which the
转接板的形状在满足电池模组内容空间限定的前提下可以是多种多样的。图3所示的实施例中的转接板是矩形的,也可以是圆形、菱形、不规则形状等。The shape of the adapter plate can be various under the premise of satisfying the space limitation of the battery module. The adapter plate in the embodiment shown in FIG. 3 is rectangular, and may also be circular, rhombus, irregular, or the like.
需要说明的是,上文给出了转接板110与其两侧软包电芯相耦合的两个实施例,一种是转接板分别与其两侧的软包电芯电连接,一种是转接板与导电体在结构上耦合。应当指出,除非另行说明,下文中的“连接”均指的是电连接。It should be noted that two embodiments in which the
在上述电芯组件100的基础上,本公开还提供一种电池模组200。电池模组200包括上述电芯组件100和包覆于电芯组件100外部的筒状结构件250,筒状结构件250的轴线与电芯组件100中的软包电芯的堆叠方向垂直(即与第一堆叠方向垂直)。On the basis of the above-mentioned
图6示出了筒状结构件250的与其轴线垂直的横截面图。应当理解的是,尽管图6所示的筒状结构件250的横截面为圆形,但本公开不限制筒状结构件250与轴线垂直的横截面的形状,横截面可以是圆形、方形、多边形或者不规则形状,并且筒状结构件250在不同位置处的横截面的形状可以不同。FIG. 6 shows a cross-sectional view of the
根据一种实施例,筒状结构件250的壁与多个堆叠的软包电芯120的侧面间以及相邻软包电芯120之间填充有柔性缓冲材料,以对软包电芯120进行保护,避免其受到撞击或被刺穿。例如,在图6中,堆叠的软包电芯120所形成的侧面如两条虚线251、252所示,筒状结构件250的壁与虚线251、252之间,即区域A和区域B,以及每一对相邻软包电芯120之间填充有柔性缓冲材料。柔性缓冲材料例如可以是泡棉、橡胶等,但不限于此。According to an embodiment, a flexible buffer material is filled between the wall of the
根据一种实施例,如图6所示,筒状结构件250的壁设置有第一限位板253,多个堆叠的软包电芯120设置在平行于筒状结构件250轴线的第一限位板253上。堆叠的软包电芯120例如可以通过粘接的方式设置在第一限位板253上。According to an embodiment, as shown in FIG. 6 , the wall of the cylindrical
根据一种实施例,如图6所示,筒状结构件250的壁还设置有平行于第一限位板253的第二限位板254,多个堆叠的软包电芯120设置在第一限位板253和第二限位板254之间。第一限位板253、第二限位板254用于限制软包电芯120在垂直方向上的位置,避免其受到撞击后产生位移。According to an embodiment, as shown in FIG. 6 , the wall of the cylindrical
应当指出,第一限位板253、第二限位板254的具体形状不受限制。It should be noted that the specific shapes of the first limiting
根据一种实施例,筒状结构件250包括多个壳片,多个壳片卡接固定。应当指出,本公开不限制筒状结构件250所包括的壳片的数量和壳片的划分方式。According to an embodiment, the cylindrical
例如,如图6所示,筒状结构件250沿直线255所示的方向(即软包电芯120的第一堆叠方向)将筒状结构件250划分为两个壳片,两壳片卡接固定。又例如,筒状结构 件250可以沿直线256所示的方向将筒状结构件250划分为两个壳片。又例如,筒状结构件250可以沿任一与其轴线垂直的横截面将筒状结构250划分为两个及以上个壳片(图6中未示出),各壳片可以通过旋转卡接的方式固定。For example, as shown in FIG. 6 , the
根据一种实施例,多个堆叠的软包电芯120形成至少一个电芯组(如图6所示,四个软包电芯120堆叠形成一个电芯组),筒状结构件250的壁设置有凹陷257,该凹陷被配置成容纳上述电芯组的与上述轴线平行的侧边。凹陷257例如可以通过减少筒状结构件250的壁的壁厚形成,或者通过壁上的缺口形成。According to an embodiment, a plurality of stacked soft-packed
通过在筒状结构件的壁上设置凹陷,增大了筒状结构件内部的容置空间,使得筒状结构件能够容置更大尺寸或数量更多的软包电芯,从而提升电池模组的体积能量密度。By arranging depressions on the wall of the cylindrical structure, the accommodating space inside the cylindrical structure is increased, so that the cylindrical structure can accommodate larger size or more soft-packed cells, thereby improving the battery model. The volumetric energy density of the group.
图7A至图8示出了本公开的第二实施例的电池模组300。电池模组300包括多个软包电芯420和包覆于软包电芯420外部的筒状结构件350。多个软包电芯420堆叠形成至少一个电芯组,筒状结构件350的轴线与每个电芯组内的软包电芯420的堆叠方向垂直。筒状结构件350的壁设置有凹陷,该凹陷被配置成容纳上述电芯组的与上述轴线平行的侧边。7A to 8 illustrate a
例如,如图7A、7B所示,两个软包电芯420组成一个电芯组,该电芯组的与筒状结构件350的轴线平行的侧边有四条,即图中字母A、B、C、D所指向的四条侧边。筒状结构件350的壁设置有凹陷(图7A中的凹陷为凹陷351,图7B中的凹陷为凹陷352),该凹陷被配置成容纳侧边A、B、C、D。For example, as shown in FIGS. 7A and 7B , two soft-packed
应当理解的是,尽管图7A、7B所示的筒状结构件350的横截面为圆形,但本公开不限制筒状结构件350与轴线垂直的横截面的形状,横截面可以是圆形、方形、多边形或者不规则形状,并且筒状结构件350在不同位置处的横截面的形状可以不同。It should be understood that although the cross section of the
根据一种实施例,筒状结构件350的壁上设置的凹陷例如可以通过减少壁的壁厚形成。如图7A所示,筒状结构件350的壁设置有凹陷351,凹陷351通过减少壁的壁厚形成。两个软包电芯420堆叠形成一个电芯组,凹陷351被配置成容纳该电芯组的与筒状结构件350的轴线平行的侧边,即凹陷351被配置成容纳侧边A、B、C、D。需要说明的是,在图7A所示的实施例中,软包电芯420的顶角为弧状,相应地,软包电芯420堆叠形成的电芯组的侧边A、B、C、D在筒状结构件350的径向截面上呈现为弧状角。在另一些实施例中,软包电芯420的顶角也可以是直角,相应地,软包电芯420堆叠形成的电芯组的平行于筒状结构件350轴线的侧边在筒状结构件350的径向截面上呈现为直角。According to an embodiment, the recesses provided on the wall of the cylindrical
根据另一种实施例,筒状结构件350的壁上设置的凹陷例如可以通过壁上的缺口形成。如图7B所示,筒状结构件350的壁设置有凹陷352,凹陷352通过壁上的缺口形成。两个软包电芯420堆叠形成一个电芯组,凹陷352被配置成容纳该电芯组的与筒状结构件350的轴线平行的侧边,即凹陷352被配置成容纳侧边A、B、C、D。需要说明的是,在图7B所示的实施例中,软包电芯420的顶角为弧状,相应地,软包电芯420堆叠形成的电芯组的侧边A、B、C、D在筒状结构件350的径向截面上呈现为弧状角。在另一些实施例中,软包电芯420的顶角也可以是直角,相应地,软包电芯420堆叠形成的电芯组的平行于筒状结构件350轴线的侧边在筒状结构件350的径向截面上呈现为直角。According to another embodiment, the recess provided on the wall of the cylindrical
通过在筒状结构件的壁上设置凹陷,增大了筒状结构件内部的容置空间,使得筒状结构件能够容置更大尺寸或数量更多的软包电芯,从而提升电池模组的体积能量密度。By arranging depressions on the wall of the cylindrical structure, the accommodating space inside the cylindrical structure is increased, so that the cylindrical structure can accommodate larger size or more soft-packed cells, thereby improving the battery model. The volumetric energy density of the group.
根据一种实施例,筒状结构件350的壁与多个软包电芯420堆叠形成的电芯组的侧面间以及相邻软包电芯420之间填充有柔性缓冲材料,以对软包电芯420进行保护,避免其受到撞击或被刺穿。例如,在图7A、7B中,两个软包电芯420堆叠形成一个电芯组,该电芯组的侧面如两条虚线所示,筒状结构件350的壁与虚线之间的空间内,以及每一对相邻软包电芯420之间均填充有柔性缓冲材料。柔性缓冲材料例如可以是泡棉、橡胶等,但不限于此。According to an embodiment, a flexible buffer material is filled between the wall of the cylindrical
根据一种实施例,如图7A、7B所示,筒状结构件350的壁设置有第一限位板353,多个软包电芯420堆叠形成的电芯组设置在平行于筒状结构件350轴线的第一限位板353上。电芯组例如可以通过粘接的方式设置在第一限位板353上。According to an embodiment, as shown in FIGS. 7A and 7B , the wall of the cylindrical
根据一种实施例,如图7A、7B所示,所示,筒状结构件350的壁还设置有平行于第一限位板353的第二限位板354,多个软包电芯420堆叠形成的电芯组设置在第一限位板353和第二限位板354之间。第一限位板353、第二限位板354用于限制软包电芯420在垂直方向上的位置,避免其受到撞击后产生位移。According to an embodiment, as shown in FIGS. 7A and 7B , the wall of the cylindrical
应当指出,第一限位板353、第二限位板354的具体形状不受限制。It should be noted that the specific shapes of the first limiting
根据一种实施例,筒状结构件350包括多个壳片,多个壳片卡接固定。应当指出,本公开不限制筒状结构件350所包括的壳片的数量和壳片的划分方式。According to an embodiment, the cylindrical
例如,如图7A、7B所示,筒状结构件350沿横截面中的垂直方向(即软包电芯420的第一堆叠方向)被划分为两个壳片,两壳片卡接固定,图中的虚线矩形框中示出了两个壳片的卡接点。又例如,筒状结构件350可以沿横截面中的水平方向将筒状结构 件350划分为两个壳片(图7A、7B中未示出)。又例如,筒状结构件350可以沿任一与其轴线垂直的横截面被划分为两个及以上个壳片(图7A、7B中未示出),各壳片可以通过旋转卡接的方式固定。For example, as shown in FIGS. 7A and 7B , the cylindrical
需要说明的是,在本公开的实施例中,将电池模组300的筒状结构件350内包覆的结构统称为电芯组件400,电池模组300包括筒状结构件350和筒状结构件内部的电芯组件400,电芯组件400包括软包电芯420。It should be noted that, in the embodiments of the present disclosure, the structures wrapped in the cylindrical
根据一种实施例,如图8至图10所示,电芯组件400还包括电池保护板430,电池保护板430通过导电体440电连接至软包电芯420。According to an embodiment, as shown in FIGS. 8 to 10 , the
根据一种实施例,导电体440的一端与电池保护板430电连接,另一端与软包电芯420的电极(正极或负极)电连接,从而将电池保护板430电连接至软包电芯420。例如,如图9所示,导电体440的上端穿过电池保护板430并弯折,在弯折部与电池保护板430电连接,具体地,与电池保护板430上的电路电连接(电路未在图9中示出)。导电体440的下端与软包电芯420的电极电连接,从而将电池保护板430电连接至软包电芯420。According to one embodiment, one end of the
电池保护板430例如可以是集成电路板,用于对软包电芯420进行充电管理和保护,避免软包电芯420过充、过放、过流、短路等情况。根据一种实施例,为了使电芯组件400中除软包电芯420之外的结构占用的空间更少,以节省出更多的空间容纳软包电芯420,电池保护板430被设置成平行于软包电芯420的第二堆叠方向,即电池保护板430所在的平面与筒状结构件350的轴线平行。在本实施例中,参见图8,电池保护板430所在的平面与筒状结构件350的轴线平行,换言之,电池保护板430所在的平面与软包电芯420的第二堆叠方向(图9中箭头a所示的方向)平行。The
在一些实施例中,导电体440可以为片状结构,本公开不限制导电体440的数量和具体材料。根据一种实施例,导电体440包括以下至少一个:导线、铜片、镍片、印刷电路板、柔性电路板和片板状连接器。In some embodiments, the
根据一种实施例,如图10所示,电芯组件400还包括转接板410,电池保护板430通过导电体440电连接至转接板410,转接板410电连接至软包电芯420。具体地,导电体440的一端与电池保护板430的上表面的电路电连接,另一端与转接板410的左侧表面的电路电连接(电池保护板430、转接板410上的电路未在图10中示出),从而将电池保护板430电连接至转接板410。转接板410电连接至软包电芯420的正负电极。本领域技术人员应当理解,图10中的导电体440的连接方式仅为一个示例。在其他实 施例中,也可以采用其他连接方式来将导电体440与转接板410和电池保护板430电连接。例如,可以将一个导电体440的一端与电池保护板430的上表面的电路电连接,另一端与转接板410的左侧表面的电路电连接;将另一个导电体440的一端与电池保护板430的上表面的电路电连接,另一端与转接板410的右侧表面的电路电连接。或者,也可以将导电体440设置在转接板410和电池保护板430的接近处,导电体440的两端分别直接与转接板410、电池保护板430的电路电连接,而不必像图10中所示的那样将导电体440在转接板410的边缘处进行弯折,将弯折的一端连接至电池保护板430的上表面的电路。根据一种实施例,转接板410所在的平面与软包电芯的堆叠方向平行。According to an embodiment, as shown in FIG. 10 , the
根据一种实施例,转接板410和/或电池保护板430上印刷有连接电路,连接电路用于实现软包电芯420的串联或并联。换言之,软包电芯420的串并联可以仅通过转接板410上的连接电路实现,也可以仅通过电池保护板430上的连接电路实现,或者通过转接板410和电池保护板430上的连接电路联合实现。According to an embodiment, a connection circuit is printed on the
通过导电体将电池保护板电连接至软包电芯,或者通过导电体将电池保护板电连接至转接板,将转接板电连接至软包电芯。导电体相较于普通线缆占用的空间更小,相应地,使得电池模组的可用空间增大,电池模组中可接入的软包电芯的数量和/或单个软包电芯的尺寸增大,从而提升了电池模组在给定空间内的空间利用率,提升了体积能量密度。转接板的形状在满足电池模组内容空间限定的前提下可以是多种多样的。图10所示的实施例中的转接板是矩形的,也可以是圆形、菱形、不规则形状等。The battery protection board is electrically connected to the soft-packed cells through the conductors, or the battery protection board is electrically connected to the adapter board through the conductors, and the adapter board is electrically connected to the soft-packed cells. Compared with ordinary cables, the space occupied by the conductor is smaller, and accordingly, the available space of the battery module is increased, and the number of soft-packed cells that can be connected to the battery module and/or the size of a single soft-packed cell is increased. The size is increased, thereby improving the space utilization rate of the battery module in a given space and improving the volumetric energy density. The shape of the adapter plate can be various under the premise of satisfying the space limitation of the battery module. The adapter plate in the embodiment shown in FIG. 10 is rectangular, and may also be circular, diamond, irregular, or the like.
应当理解的是,在本实施例中,转接板的数量可以不仅限于单个。例如,可以使用两块转接板,将一侧的软包电芯沿第一堆叠方向堆叠设置于单块转接板的一侧。再将两块转接板通过导电体连接,或者和电池保护板连接。It should be understood that, in this embodiment, the number of the adapter boards may not be limited to a single one. For example, two transfer boards may be used, and the soft-covered cells on one side are stacked and arranged on one side of a single transfer board along the first stacking direction. Then connect the two adapter boards through conductors, or connect them with the battery protection board.
本公开上述第二实施例通过在筒状结构件的壁上设置凹陷,增大了筒状结构件内部的容置空间,使得筒状结构件能够容置更大尺寸或数量更多的软包电芯,从而提升电池模组的体积能量密度。The above-mentioned second embodiment of the present disclosure provides a recess on the wall of the cylindrical structural member, thereby increasing the accommodating space inside the cylindrical structural member, so that the cylindrical structural member can accommodate a larger size or a larger number of soft packs cells, thereby increasing the volumetric energy density of the battery module.
根据一种实施例,可以将本公开第一实施例和第二实施例中的技术特征进行任意组合,使得电池模组的体积能量密度得到更大的提升。例如,电池模组可以既通过单个转接板分别与其两侧的软包电芯相耦合,也在筒状结构件的壁上设置凹陷,使得电池模组能够叠加二者的有益技术效果,使得电池模组的体积能量密度得到更大的提升。如图7A、7B和图10所示,多个软包电芯420在转接板410的一侧沿第一堆叠方向堆叠形成单个电芯组。转接板410两侧的两个电芯组沿着第二堆叠方向与转接板410电连接。转 接板410与电池保护板430通过导电体440电连接,以形成电芯组件400。在本实施例中,电芯组件400的长度接近于手持式电器设备握持部的长度,宽度接近于所述握持部的宽度,且具有可以放入所述握持部的厚度。所述电芯组件400沿筒状结构件350的轴向装入,并且其弧状顶角(A、B、C、D)位于筒状结构件350壁上的凹陷(351或352)处。所述电芯组件400设置在第一限位板353和第二限位板354之间。上述结构通过在电池模组内部空间的长度和宽度上提升了空间使用率。According to an embodiment, the technical features in the first embodiment and the second embodiment of the present disclosure can be combined arbitrarily, so that the volumetric energy density of the battery module can be further improved. For example, the battery module can not only be coupled with the soft-packed cells on both sides of the battery module through a single adapter plate, but also can be provided with depressions on the wall of the cylindrical structure, so that the battery module can superimpose the beneficial technical effects of the two, so that the The volumetric energy density of the battery module is further improved. As shown in FIGS. 7A , 7B and 10 , a plurality of soft-wrapped
基于本公开的上述实施例的电池模组,本公开还提供一种应用上述电池模组的手持式电器设备。手持式电器设备包括但不限于吸尘器、美容仪、吹风机、筋膜枪等。Based on the battery module of the above-mentioned embodiment of the present disclosure, the present disclosure also provides a handheld electrical device applying the above-mentioned battery module. Handheld electrical equipment includes but is not limited to vacuum cleaners, beauty instruments, hair dryers, fascia guns, etc.
手持式电器设备包括工作部、握持部和本公开所提供的电池模组(例如上述电池模组200、电池模组300等)。握持部包括容置腔,电池模组固定于容置腔内。电池模组向工作部供电。在某些实施例中,电池模组的大部分包括在容置腔内,一小部分包括在工作部中。The hand-held electrical equipment includes a working part, a holding part, and a battery module provided by the present disclosure (eg, the above-mentioned
应当指出,本公开不限制电池模组在容置腔内的固定方式。根据一种实施例,电池模组可更换地固定于容置腔中。这种可更换的固定方式例如可以是卡接;或者,当电池模组的尺寸与容置腔能够紧密配合时,将电池模组塞入容置腔内即可实现固定,无需额外采用固定件。这样的固定方式有益于在所述手持式电器设备的日常使用中或维修时更换所述电池模组,延长该设备的使用寿命和提高设备安全水平。It should be noted that the present disclosure does not limit the fixing manner of the battery module in the accommodating cavity. According to an embodiment, the battery module is replaceably fixed in the accommodating cavity. This replaceable fixing method can be, for example, snap connection; or, when the size of the battery module and the accommodating cavity can be closely matched, the battery module can be inserted into the accommodating cavity to realize the fixing, and no additional fixing parts are required. . Such a fixing manner is beneficial for replacing the battery module during daily use or maintenance of the handheld electrical device, prolonging the service life of the device and improving the safety level of the device.
根据一种实施例,除了上述工作部、握持部和电池模组之外,手持式电器设备还包括用于为电池模组充和/或放电的接口。通过所述接口为所述电池模组充电和/或放电。According to one embodiment, in addition to the above-mentioned working part, grip part and battery module, the hand-held electrical device further includes an interface for charging and/or discharging the battery module. The battery module is charged and/or discharged through the interface.
虽然已经参照附图描述了本公开的实施例,但应当理解的是,本公开的范围并不由这些实施例或示例限制,而是仅由授权后的权利要求书及其等同范围来限定。实施例或示例中的各种要素可以被省略或者可由其等同要素替代。还应当理解的是,随着技术的演进,在此描述的很多要素可以由本公开之后出现的等同要素进行替换。While embodiments of the present disclosure have been described with reference to the accompanying drawings, it should be understood that the scope of the present disclosure is not limited by these embodiments or examples, but only by the appended claims and their equivalents. Various elements of the embodiments or examples may be omitted or replaced by equivalents thereof. It should also be understood that, as technology evolves, many of the elements described herein may be replaced by equivalent elements that appear after this disclosure.
Claims (32)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202180003592.0A CN114041232B (en) | 2021-03-01 | 2021-03-01 | Battery cell assembly, battery module and handheld electrical equipment |
| PCT/CN2021/078541 WO2022183344A1 (en) | 2021-03-01 | 2021-03-01 | Battery cell assembly, battery module, and handheld electrical device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2021/078541 WO2022183344A1 (en) | 2021-03-01 | 2021-03-01 | Battery cell assembly, battery module, and handheld electrical device |
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| WO2022183344A1 true WO2022183344A1 (en) | 2022-09-09 |
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| PCT/CN2021/078541 Ceased WO2022183344A1 (en) | 2021-03-01 | 2021-03-01 | Battery cell assembly, battery module, and handheld electrical device |
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| CN (1) | CN114041232B (en) |
| WO (1) | WO2022183344A1 (en) |
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| US20230420788A1 (en) * | 2022-06-28 | 2023-12-28 | Calb Co., Ltd. | Battery |
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| CN114824669B (en) * | 2022-05-23 | 2024-04-30 | 广州小鹏汽车科技有限公司 | Electric connection assembly of battery module, battery module and vehicle |
| CN115377595B (en) * | 2022-09-15 | 2024-08-20 | 惠州市豪鹏科技有限公司 | Battery mounting structure of handheld device and handheld device |
| CN219321494U (en) * | 2023-02-28 | 2023-07-07 | 珠海冠宇电源有限公司 | Battery pack |
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| CN114041232B (en) | 2024-04-12 |
| CN114041232A (en) | 2022-02-11 |
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