WO2022179231A2 - Heating body assembly, atomizer and electronic atomization device - Google Patents
Heating body assembly, atomizer and electronic atomization device Download PDFInfo
- Publication number
- WO2022179231A2 WO2022179231A2 PCT/CN2021/135133 CN2021135133W WO2022179231A2 WO 2022179231 A2 WO2022179231 A2 WO 2022179231A2 CN 2021135133 W CN2021135133 W CN 2021135133W WO 2022179231 A2 WO2022179231 A2 WO 2022179231A2
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- WIPO (PCT)
- Prior art keywords
- base
- heating element
- sub
- communication hole
- element assembly
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/44—Wicks
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
Definitions
- the present application relates to the technical field of atomizers, and in particular, to a heating element assembly, an atomizer and an electronic atomization device.
- the electronic atomization device is composed of a heating element, a battery and a control circuit.
- the heating element is the core component of the electronic atomization device, and its characteristics determine the atomization effect and use experience of the electronic atomization device.
- the cotton core heating element is mostly a structure in which a spring-like metal heating wire is wound around a cotton rope or fiber rope; the liquid aerosol to be atomized is absorbed by the two ends of the cotton rope, and then transferred to the central metal heating wire for heating and atomization.
- Most of the ceramic heating elements are heating elements formed on the surface of the porous ceramic body, and the porous ceramic body plays the role of conducting liquid and storing liquid.
- a thin heating body is provided to improve the liquid supply capacity, such as sheet-shaped microporous array glass. Heat-generating body, but this thin heat-generating body is easy to break.
- the present application provides a heating element assembly, an atomizer, and an electronic atomization device to solve the technical problem that the thin heating element is easily broken in the prior art.
- the first technical solution provided by the present application is to provide a heating element assembly, including a heating element and a base; the heating element comprises a sheet-like base; the base is provided with a first communication The heating body is embedded in the base and spans the first communication hole; the heating body and the base are detachably connected.
- an insertion port is provided on the side wall of the base, and the insertion port is communicated with the first communication hole;
- a port is provided in the base.
- an installation cavity is arranged on the hole wall of the first communication hole, and the heating body is arranged in the installation cavity.
- the installation cavity is an annular groove arranged on the hole wall of the first communication hole, the periphery of the heating element is arranged in the installation cavity, and the middle part of the heating element communicates through the first communication hole.
- the hole is left open.
- the base includes a first sub-base and a second sub-base; the first sub-base cooperates with the second sub-base to form the first communication hole and the installation cavity, and the heating element arranged in the installation cavity;
- the first sub-base is provided with a first connection structure
- the second sub-base is provided with a second connection structure
- the first sub-base and the second sub-base pass through the first sub-base.
- the connecting structure and the second connecting structure are detachably connected.
- the first sub-base and the second sub-base are arranged in layers; the heating element divides the first communication hole into a first sub-connection hole and a second sub-connection hole; the first sub-base The communication hole is located on the first sub-base, and the second sub-communication hole is located on the second sub-base.
- a first groove is formed on a surface of the first sub-base close to the second sub-base
- a second groove is formed on a surface of the second sub-base close to the first sub-base
- the first groove and the second groove cooperate to form the installation cavity
- first sub-base and the second sub-base are arranged side by side, an end of the first sub-base close to the second sub-base is provided with a first opening, and the second sub-base is provided with a first opening.
- a second opening is disposed near one end of the first sub-base, and the first opening cooperates with the second opening to form the first communication hole.
- the bottom wall of the first opening is provided with a third groove
- the bottom wall of the second opening is provided with a fourth groove
- the third groove and the fourth groove cooperate to form an installation cavity
- the heating element is arranged on the center line in the thickness direction of the base.
- the sheet-like substrate is a dense substrate with a thickness of less than or equal to 1 mm; or the sheet-like substrate is a porous ceramic sheet with a thickness of less than or equal to 2 mm.
- the sheet-like substrate includes a liquid absorbing surface and an atomizing surface opposite to the liquid absorbing surface
- the heating element further includes a heating element disposed on the atomizing surface
- the sheet-shaped base is the dense base; the sheet-shaped base is provided with a plurality of first micropores, and the first micropores are through holes passing through the liquid absorbing surface and the atomizing surface .
- the material of the base is silica gel, fluororubber, plastic or resin.
- the second technical solution provided by the present application is to provide an atomizer, which includes a liquid storage chamber and a heating element assembly; the liquid storage chamber is used for storing a liquid aerosol generating matrix, and the heating The body assembly is used for atomizing the aerosol generating substrate; the heating body assembly is the heating body assembly described in any one of the above.
- the third technical solution provided by the present application is to provide an electronic atomization device, including an atomizer and a host, the atomizer is the above-mentioned atomizer, and the host controls The atomizer works.
- the heating element assembly in the present application includes a heating element and a base; the heating element includes a sheet-like base; the base is provided with a first communication hole; the heating element is embedded in the base , and straddles the first communication hole; the heating element and the base are detachably connected.
- Fig. 1 is the structural representation of the electronic atomization device provided by the application
- Fig. 2 is the structural representation of the atomizer provided by the application
- FIG. 3 is a schematic structural diagram of the first embodiment of the heating element assembly in the atomizer provided by the present application.
- FIG. 4 is a schematic cross-sectional view of the heating element assembly provided in FIG. 3 along the A-A direction;
- FIG. 5 is a schematic structural diagram of a heating element in the heating element assembly of FIG. 3;
- Fig. 6 is the structural representation of sheet-like substrate in the heating element of Fig. 5;
- FIG. 7 is a schematic structural diagram of an embodiment of an installation cavity in the heating element assembly of FIG. 4;
- FIG. 8 is a schematic structural diagram of another embodiment of the installation cavity in the heating element assembly of FIG. 4;
- FIG. 9 is a schematic structural diagram of an assembly mode of a heating element and a base in the heating element assembly of FIG. 3;
- Figure 10 is a schematic structural diagram of another assembly method of the heating body and the base in the heating body assembly of Figure 3;
- FIG. 11 is a schematic structural diagram of the second embodiment of the heating element assembly in the atomizer provided by the present application.
- FIG. 12 is another schematic structural diagram of the second embodiment of the heating element assembly in the atomizer provided by the present application.
- Figure 13 is a schematic cross-sectional view of the heating element assembly in the direction B-B in Figure 12;
- FIG. 14 is a schematic structural diagram of the third embodiment of the heating element assembly in the atomizer provided by the present application.
- FIG. 15 is a schematic structural diagram of another embodiment of the elastic sheet in the heating element assembly provided in FIG. 14;
- FIG. 16 is a schematic structural diagram of another embodiment of the elastic sheet in the heating element assembly provided in FIG. 14 .
- first”, “second” and “third” in this application are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first”, “second”, “third” may expressly or implicitly include at least one of that feature.
- "a plurality of” means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, rear%) in the embodiments of the present application are only used to explain the relative positional relationship between components under a certain posture (as shown in the accompanying drawings).
- FIG. 1 is a schematic structural diagram of an electronic atomization device provided by the present application.
- an electronic atomization device 100 is provided, and the electronic atomization device 100 can be used for atomization of an aerosol-generating substrate.
- the electronic atomizer device 100 includes an atomizer 1 and a host 2 that are electrically connected to each other.
- the atomizer 1 and the host 2 may be integrally provided or detachably connected, and may be designed according to specific needs.
- the nebulizer 1 is used to store the aerosol-generating substrate and atomize the aerosol-generating substrate to form an aerosol that can be inhaled by a user.
- the aerosol-generating substrate can be a liquid substrate such as a medicinal liquid, a plant grass liquid and the like.
- the atomizer 1 can be used in different fields, for example, medical treatment, beauty, leisure smoking and so on.
- the specific structure and function of the atomizer 1 can be referred to the specific structure and function of the atomizer 1 involved in any of the following embodiments, and can achieve the same or similar technical effects, which will not be repeated here.
- the host 2 includes a battery (not shown), an airflow sensor (not shown) and a controller (not shown).
- the battery is used to power the atomizer 1, so that the atomizer 1 can atomize the aerosol to generate the matrix to form the aerosol;
- the airflow sensor is used to detect the airflow change in the electronic atomizer device 100, and the controller is based on the airflow detected by the airflow sensor. Variations and preset programs control whether atomizer 1 works.
- FIG. 2 is a schematic structural diagram of an atomizer provided by the present application
- FIG. 3 is a schematic structural diagram of a first embodiment of a heating element assembly in an atomizer provided by the present application
- FIG. 4 is a schematic diagram provided by FIG. 3 A schematic cross-sectional view of the heating element assembly along the A-A direction
- FIG. 5 is a schematic structural diagram of the heating element in the heating element assembly of FIG. 3
- FIG. 6 is a schematic structural diagram of the sheet-like substrate in the heating element of FIG. 5 .
- the atomizer 1 includes a housing 10 , an atomizing seat 11 and a heating element assembly 12 .
- the housing 10 has a liquid storage chamber 13 and an air outlet channel 14 .
- the liquid storage chamber 13 is used for storing the liquid aerosol generating substrate, and the liquid storage chamber 13 is arranged around the air outlet channel 14 .
- the end of the housing 10 also has a suction port 15 , and the suction port 15 communicates with the air outlet channel 14 .
- the housing 10 has an accommodating cavity 16 on the side of the liquid storage cavity 13 away from the suction port 15, and the atomizing seat 11 is arranged in the accommodating cavity 16.
- the atomizing seat 11 includes an atomizing top seat 111 and an atomizing base 112 , and the atomizing top seat 111 and the atomizing base 112 cooperate to form a receiving cavity 113 ; that is, the atomizing seat 11 has a receiving cavity 113 .
- the heating element assembly 12 is arranged in the accommodating cavity 113 , and is arranged in the accommodating cavity 16 together with the atomizing seat 11 .
- Two lower liquid channels 114 are provided on the atomizing top seat 111 . Specifically, two lower liquid channels 114 are provided on the top wall of the atomizing top seat 111 , and the two lower liquid channels 114 are arranged on both sides of the air outlet channel 14 . One end of the lower liquid channel 114 is communicated with the liquid storage cavity 13 , and the other end is communicated with the receiving cavity 113 , so that the aerosol generating substrate in the liquid storage cavity 13 enters the heating element assembly 12 through the lower liquid channel 114 .
- the heating element assembly 12 is used for atomizing the aerosol generating substrate to generate the aerosol.
- the heating element assembly 12 includes a heating element 121 and a base 122 .
- an atomizing cavity 115 is formed between the surface of the heating body 121 away from the liquid storage cavity 13 and the inner wall surface of the receiving cavity 113 , and the atomizing cavity 115 communicates with the air outlet channel 14 .
- An air inlet 116 is provided on the atomizing base 112 to communicate the outside with the atomizing cavity 115 .
- the outside air enters the atomizing chamber 115 through the air inlet 116, carries the aerosol atomized by the heating element 121 in the heating element assembly 12 into the air outlet channel 14, and finally reaches the suction port 15, where it is sucked by the user.
- the base 122 is provided with a first communication hole 1221 ; the heating element 121 is embedded in the base 122 and spans the first communication hole 1221 , and the heating element 121 is at least partially exposed through the first communication hole 1221 .
- the heating body 121 is detachably connected to the base 122 .
- the heating body 121 spans the first communication hole 1221 , which means that the heating body 121 overlaps the entire circumference of the end face of the first communication hole 1221 ; that is, the heating body 121 covers the entire first communication hole 1221 .
- the heating body 121 includes a sheet-like base body 1211 and a heating element 1212 .
- the heating element 1212 is arranged on the sheet-like base body 1211 .
- the sheet-like substrate 1211 may be a sheet-like dense substrate with a thickness of less than or equal to 1 mm, for example, the sheet-like dense substrate is a sheet-like glass sheet; the sheet-like substrate 1211 may also be a sheet-like porous ceramic sheet substrate with a thickness of less than or equal to 2 mm.
- the heating element 1212 can be a heating sheet, a heating film, a heating net, etc., which can be arranged on the surface of the sheet-like base 1211, or can be embedded in the sheet-like base 1211, and can be specifically designed according to needs.
- the sheet-like base 1211 can generate heat by itself, for example, a ceramic heating body that generates heat by itself, and no additional heating element 1212 is required in this case.
- the sheet shape defined by the sheet-like base body 1211 is relative to the block-like body, and the ratio of the length to the thickness of the sheet-like base body 1211 is larger than the ratio of the length to the thickness of the block-like body.
- the sheet-like base body 1211 is in the shape of a flat plate.
- the present application prepares the heating body 121 and the base 122 to form a detachable structure, and the base 122 increases the tolerance of the heating body 121, which is beneficial to prevent the rupture of the heating body 121; the heating body 121 and the base 122 are made together It is assembled to the atomizer 1 to avoid the thin heating body 121 being easily broken during transportation or assembly.
- forming a detachable connection between the heating body 121 and the base 122 is beneficial to standardize the size of the heating body 121 and the base 122 .
- the resistance of the heating element 121 is increased by the base 122, it is beneficial to prevent the rupture of the heating element 121.
- the sheet-like base 1211 includes opposite liquid absorbing surfaces and atomizing surfaces.
- the heating element 1212 is disposed on the atomizing surface, and an atomizing cavity 115 is formed between the atomizing surface and the inner wall surface of the receiving cavity 113 .
- the sheet-like substrate 1211 of the heating element 121 as a sheet-like dense substrate with a thickness of less than or equal to 1 mm, and the heating element 1212 of the heating element 121 as a heating film as an example.
- the sheet-like base body 1211 includes a first surface 1211a and a second surface 1211b opposite to the first surface 1211a; the sheet-like base body 1211 is provided with a plurality of first micro-holes 1211c, and the first micro-holes 1211c penetrate through the first surface 1211a and the first surface 1211a. Through holes on the two surfaces 1211b.
- the heating element 1212 is formed on the first surface 1211a.
- the surface of the sheet substrate 1211 on which the heating element 1212 is disposed is the atomization surface, that is, the first surface 1211a of the sheet substrate 1211 is the atomization surface, and the second surface 1211b of the sheet substrate 1211 is the liquid absorbing surface.
- the sheet-like base 1211 includes a liquid absorbing surface and an atomizing surface opposite to the liquid absorbing surface, and the heating element 1212 is disposed on the atomizing surface; the first micropores 1211c are through holes penetrating the liquid absorbing surface and the atomizing surface.
- the first micropores 1211c are used to guide the aerosol-generating substrate from the liquid absorbing surface to the atomizing surface, and the first micropores 1211c have capillary action.
- the size of the porosity of the heating body 121 can be precisely controlled, and the consistency of the product is improved. That is to say, in mass production, the porosity of the sheet-like base body 1211 in the heating element 121 is basically the same, and the thickness of the heating element 1212 formed on the sheet-like base body 1211 is uniform, so that the same batch of electronic atomization devices 100 are atomized. The effect is the same.
- the heating element 1212 is made of a heating film, and the heating element 1212 is provided with a second microhole 1212a corresponding to the first microhole 1211c.
- the sheet-like base 1211 is provided with a micro-hole array area and a blank area surrounding the micro-hole array area; the micro-hole array area has a plurality of first micro-holes 1211c; the first communication holes 1221 allow the micro-holes The array area is fully exposed. It can be understood that the size of the area around the micro-hole array area of the sheet-like base 1211 in this application is larger than the diameter of the first micro-hole 1211c, so it can be called a blank area; that is, the blank area in this application can be formed The first microholes 1211c are not formed in the region of the first microholes 1211c, but not in the area around the microhole array area where the first microholes 1211c cannot be formed.
- the blank area is not provided with the first micro-holes 1211c, which reduces the number of the first micro-holes 1211c on the sheet-like substrate 1211, thereby improving the strength of the sheet-like substrate 1211 in the heating element 121, and reducing the number of the first micro-holes 1211c on the sheet-like substrate 1211. Production cost of the first microhole 1211c.
- the base 122 is provided with a first communication hole 1221 , and the first communication hole 1221 exposes at least a part of the plurality of first micro holes 1211 c .
- the aerosol-generating matrix in the liquid storage chamber 13 passes through the lower liquid channel 114 and the first communication hole 1221 to reach the sheet-like base body 1211 of the heating element 121, and the aerosol is generated by the capillary force of the first micro-holes 1211c on the sheet-like base body 1211.
- the substrate is guided from the second surface 1211b to the first surface 1211a, so that the aerosol-generating substrate is atomized by the heating element 1212; that is, the first micropore 1211c passes through the first communication hole 1221, the lower liquid channel 114 and the liquid storage chamber 13 Connected.
- the material of the sheet-like substrate 1211 may be glass or dense ceramics; when the sheet-like substrate 1211 is glass, it may be one of ordinary glass, quartz glass, borosilicate glass, and photosensitive lithium aluminosilicate glass.
- an insertion port 1222 is provided, and the insertion port 1222 communicates with the first communication hole 1221 .
- the insertion opening 1222 is arranged in cooperation with the heating element 121 , so that the heating element 121 is disposed in the base 122 through the insertion opening 1222 .
- the extending direction of the insertion port 1222 intersects with the extending direction of the first communication hole 1221 .
- the extending direction of the first communication hole 1221 is parallel to the thickness direction of the base 122
- the extending direction of the insertion port 1222 is perpendicular to the extending direction of the first communication hole 1221 .
- the shape and size of the insertion port 1222 are not limited, and can be designed according to the shape and size of the heating element 121. It is necessary to ensure that the heating element 121 does not need to be inserted with too much force to avoid rupture.
- the position of the insertion port 1222 in the thickness direction of the base 122 is not limited, for example, it may be located in the middle of the side wall of the base 122 in the thickness direction of the base 122 .
- the insertion port 1222 may be provided on any side wall of the base 122 .
- the annular side wall of the base 122 is set in a rectangular shape, including two oppositely arranged long sides and two oppositely arranged short sides; the insertion port 1222 can be arranged on one long side, so that the heating body 121 can have a shorter Insertion path to avoid breakage caused by too long insertion path.
- the insertion port 1222 may extend from one side wall to the other side wall.
- the annular side wall of the base 122 is arranged in a rectangular shape, including two oppositely arranged long sides and two oppositely arranged short sides; the insertion opening 1222 is located at the corner of the side wall, extending from one long side to the adjacent short side In this way, the strength of the side wall caused by the opening of the insertion opening 1222 on the same side wall is too small.
- the base 122 can be assembled from multiple parts, or can be integrally formed. In this embodiment, optionally, the base 122 is integrally formed.
- the material of the base 122 can be an elastic material, such as silica gel and fluororubber; the material of the base 122 can also be a hard material, such as plastic and resin. It can be understood that when the material of the base 122 is a hard material, the hard material is hardly deformed, and the size of the insertion port 1222 is slightly larger than that of the heating element 121 to reserve an assembly gap, which is convenient for the heating element 121 to be inserted or pulled out.
- the heating element 121 and the insertion port 1222 cannot be interfered with; the reserved assembly gap is not enough for the heating element 121 to slide out of the insertion port 1222 spontaneously, and the heating element 121 can be pulled out from the insertion port 1222 only under the action of external force.
- the material of the base 122 is an elastic material with a sealing function such as silica gel, fluorine rubber, etc.
- the base 122 directly cooperates with the atomizing top seat 111, and the heating element 121 and the lower liquid channel 114 of the atomizing top seat 111 can be realized. hermetically sealed, which reduces the number of components and simplifies the assembly process.
- the material of the base 122 is plastic, resin and other materials that cannot be sealed, a special sealing member needs to be provided between the base 122 and the atomizing top seat 111 to seal the lower liquid channel 114 and the heating element 121 .
- an installation cavity 1221a is also provided on the hole wall of the first communication hole 1221, and the heating element 121 is arranged in the installation cavity 1221a.
- the periphery of the heating body 121 is disposed in the installation cavity 1221 a, and the middle portion of the heating body 121 is suspended through the first communication hole 1221 .
- the blank area of the heating body 121 is disposed in the installation cavity 1221 a , and the micropore array area of the heating body 121 is suspended from the first communication hole 1221 .
- the non-atomization area of the heating element 121 is disposed in the installation cavity 1221a, and the atomization area of the heating element 121 is suspended in the first communication hole 1221 to receive the aerosol-generating substrate and atomize to generate the aerosol. It can be understood that the atomization area of the heating element 121 is an area capable of heating the atomized aerosol-generating substrate to generate aerosol, and the non-atomizing area of the heating element 121 is an area other than the atomization area.
- annular groove is provided on the hole wall of the first communication hole 1221, the annular groove forms the installation cavity 1221a, and the annular groove communicates with the insertion port 1222, or the insertion port 1222 is disposed in the annular groove. on the bottom wall.
- the annular groove is arranged on the midline in the thickness direction of the base 122, so that the heating element 121 is arranged on the midline in the thickness direction of the base 122, so that the upper and lower sides of the heating element 121 have the same reinforcing effect of the base 122.
- the insertion port 1222 since the insertion port 1222 is provided on the side wall of the base 122, the insertion port 1222 communicates with the first communication hole 1221, that is, the hole wall of the first communication hole 1221 with the thickness of the insertion port 1222 includes the first communication hole 1221.
- One side a, the second side b and the third side c, the first side a and the third side c are arranged oppositely, and the second side b connects the first side a and the third side c.
- 121 is installed and fixed (as shown in FIG. 7 , which is a schematic structural diagram of an embodiment of the installation cavity in the heating element assembly of FIG.
- a groove is provided on the second surface b, and the groove forms an installation cavity 1221a, the heating body 121 is arranged in a fit with the first surface a and the third surface c, and the groove and the insertion port 1222 realize the installation and fixation of the heating body 121 (as shown in FIG. Structure diagram of another embodiment of the mounting cavity in the body assembly). It can be understood that the specific arrangement of the installation cavity 1221a can be designed according to requirements.
- FIG. 9 is a schematic structural diagram of an assembly manner of the heating element and the base in the heating element assembly of FIG. 3 .
- the heating body 121 also includes two electrodes 1213, which are arranged on both sides of the heating element 1212, the electrodes 1213 are electrically connected to the heating element 1212, and the heating element 1212 is electrically connected to the host 2 through the electrodes 1213.
- the electrodes 1213 may all be disposed in the blank area of the heating body 121, or may be at least partially disposed in the blank area of the heating body 121, as long as the continuity and stability of the electrical connection can be ensured.
- the electrodes 1213 are exposed through the first communication holes 1221 (as shown in FIG. 9 ), so that the electrodes 1213 can be electrically connected to the host 2 without drilling holes in the base 122 .
- the base 122 is not provided with other holes except the first communication hole 1221 , which is beneficial to ensure the strength of the base 122 and further improve the strength of the heating element 121 .
- FIG. 10 is a schematic structural diagram of another assembling manner of the heating element and the base in the heating element assembly of FIG. 3 .
- the heating body 121 also includes two electrodes 1213, which are arranged on both sides of the heating element 1212, the electrodes 1213 are electrically connected to the heating element 1212, and the heating element 1212 is electrically connected to the host 2 through the electrodes 1213.
- the electrode 1213 is not exposed through the first communication hole 1221 (as shown in FIG. 10 ), that is, the electrode 1213 is covered by the base 122 , and a through hole 1213 a is provided at the position of the base 122 corresponding to the electrode 1213 to The electrode 1213 is exposed so that the electrode 1213 is electrically connected to the host 2 .
- annular convex rib 1225 is provided on the surface of the base 122 , and the annular convex rib 1225 is disposed around the first communication hole 1221 .
- two annular ribs 1225 are provided at intervals on the surface of the base 122 .
- annular ribs 1225 are arranged on the surface of the base 122 to change the surface seal to line seal to reduce the risk of seal failure caused by uneven pressing.
- the atomizer 1 further includes a conducting member 17 , and the conducting member 17 is fixed on the atomizing base 112 .
- One end of the conducting member 17 is electrically connected to the electrode 1213 of the heating element 121 , and the other end is electrically connected to the host 2 , so that the heating element 121 can work.
- the conducting member 17 can be a spring pin or an elastic sheet, which is in elastic contact with the electrode 1213 to avoid pressing the heating element 121 .
- the nebulizer 1 also includes a sealing cap 19 .
- the sealing top cover 19 is arranged on the surface of the atomizing top seat 111 close to the liquid storage chamber 13, and is used to realize the sealing between the liquid storage chamber 13, the atomizing top seat 111 and the air outlet channel 14 to prevent liquid leakage.
- the material of the sealing top cover 19 is silica gel.
- FIG. 11 is a schematic structural diagram of the second embodiment of the heating element assembly in the atomizer provided by the present application
- FIG. 12 is another view of the second embodiment of the heating body assembly in the atomizer provided by the present application.
- FIG. 13 is a schematic cross-sectional view of the heating element assembly in the direction B-B in FIG. 12 .
- the difference between the heating element assembly 12 provided in FIGS. 11 and 12 and the heating element assembly 12 provided in FIG. 4 is that the structure of the base 122 is different, and the base 122 adopts a split structure and is assembled together during use.
- the structure of the heating element 121 and the material of the base 122 in the heating element assembly 12 provided in FIGS. 11 and 12 are the same as the structure of the heating element 121 and the material of the base 122 in the heating element assembly 12 provided in FIG. Repeat.
- the base 122 includes a first sub-base 1223 and a second sub-base 1224; the first sub-base 1223 and the second sub-base 1224 cooperate to form a first communication hole 1221 And the installation cavity 1221a, the heating element 121 is arranged in the installation cavity 1221a.
- the first sub-base 1223 is provided with a first connection structure (not shown), the second sub-base 1224 is provided with a second connection structure (not shown), the first connection structure and the second connection structure are arranged in cooperation, The first sub-base 1223 and the second sub-base 1224 are detachably connected through the first connection structure and the second connection structure.
- one of the first connection structure and the second connection structure is a hook, and the other is a slot.
- one of the first connection structure and the second connection structure is a fixing hole, and the other is a fixing column.
- both the first connection structure and the second connection structure are magnetic attraction parts.
- the first sub-base 1223 and the second sub-base 1224 are arranged in layers.
- the heating element 121 divides the first communication hole 1221 into a first sub communication hole 1221b and a second sub communication hole 1221c; the first sub communication hole 1221b is located on the first sub base 1223, and the second sub communication hole 1221c is located in the On the two sub-bases 1224; the atomizing surface of the heating element 121 is exposed through the first sub-communicating hole 1221b, and the liquid-absorbing surface of the heating element 121 is exposed through the second sub-communicating hole 1221c.
- a first groove (not shown) is formed on the surface of the first sub-base 1223 close to the second sub-base 1224 , the surface of the second sub-base 1224 close to the first sub-base 1223 is flat, and the first groove
- a mounting cavity 1221a is formed in cooperation with the surface of the second sub-base 1224 close to the first sub-base 1223; or, a second groove is formed on the surface of the second sub-base 1224 close to the first sub-base 1223 (not shown ), the surface of the first sub-base 1223 close to the second sub-base 1224 is flat, and the second groove cooperates with the surface of the first sub-base 1223 close to the second sub-base 1224 to form a mounting cavity 1221a;
- a first groove is formed on the surface of a sub-base 1223 close to the second sub-base 1224
- a second groove is formed on the surface of the second sub-base 1224 close to the first sub-base 1223 , the first groove and the second The grooves fit together to form a mounting
- the first sub-base 1223 and the second sub-base 1224 are arranged side by side, and one end of the first sub-base 1223 close to the second sub-base 1224 is provided with a first sub-base 1223 .
- An opening 1223a is provided at one end of the second sub-base 1224 close to the first sub-base 1223.
- the first opening 1223a cooperates with the second opening 1224a to form a first communication hole 1221.
- a third groove 1223b is formed on the bottom wall of the first opening 1223a, and a fourth groove 1224b is formed on the bottom wall of the second opening 1224a.
- the third groove 1223b and the fourth groove 1224b cooperate to form an installation cavity 1221a .
- FIG. 14 is a schematic structural diagram of the third embodiment of the heating element assembly in the atomizer provided by the present application.
- the difference between the heating element assembly 12 provided in FIG. 14 and the heating element assembly 12 provided in FIG. 4 is that the elastic sheet 21 and the lead 22 are embedded in the base 122 .
- the structure of the heating element 121 and the material of the base 122 in the heating element assembly 12 provided in FIG. 14 are the same as the structure of the heating element 121 and the material of the base 122 in the heating element assembly 12 provided in FIG.
- the base 122 covers the electrodes 1213 of the heating element 121 .
- Two elastic pieces 21 and two leads 22 are embedded in the base 122 .
- the two elastic pieces 21 are respectively arranged on both sides of the first communication hole 1221
- the two leads 22 are respectively arranged on both sides of the first communication hole
- the lead 22 is arranged on the side of the elastic piece 21 away from the first communication hole 1221 .
- One end of the lead 22 is connected to the elastic sheet 21 , and the other end of the lead 22 is exposed to the outside of the base 122 to be electrically connected to the conducting member 17 , thereby realizing the electrical connection of the host 2 .
- the elastic pieces 21 and the leads 22 can be embedded in the base 122 by injection molding.
- the other end of the lead 22 can be suspended or attached to the outer surface of the base 122.
- the other end of the lead 22 extends to the surface of the base 122 on the side of the atomizing surface, so that the lead 22 can be easily connected to the host 2 thimble electrical connection.
- the electrodes 1213 , the elastic sheets 21 and part of the lead wires 22 are embedded in the base 122 , for example, by injection molding to prevent corrosion by the aerosol-generating matrix or aerosol.
- the electrode 1213 of the heating element 121 can be in contact with the exposed surface of the elastic sheet 21 .
- the electrode 1213 of the heating body 121 is electrically connected to the elastic sheet 21 .
- the elastic piece 21 is arranged in an annular groove (the annular groove forms the installation cavity 1211a) provided on the hole wall of the first communication hole 1221, and the elastic piece 21 is U-shaped, and both ends of the elastic piece 21 are respectively arranged in the annular groove.
- the electrode 1213 of the heating element 121 can be in contact with the elastic sheet 21 (as shown in FIG. 15 , which is a diagram of FIG. 14 is a schematic structural diagram of another embodiment of the elastic sheet in the heating element assembly).
- one end of the elastic sheet 21 is embedded in the base 122 , and the other end extends outside the base 122 for connecting the conducting member 17 .
- the other end of the elastic sheet 21 extends to the surface of the base 122 close to the power supply assembly, so that the conducting member 17 can directly abut with the elastic sheet 21 (as shown in FIG. Structure diagram of another embodiment of the elastic sheet in the body assembly).
- the base 122 in the heating element assembly 12 of FIG. 14 can also adopt a split structure. Specifically, refer to the setting method of the base 122 in the heating element assembly 12 provided in FIGS. 11 to 13 , which is different from FIGS. 11 to 13 .
- the provided heating element assembly 12 is that: the elastic sheet 21 and the lead 22 are embedded in the base 122, and the arrangement of the elastic sheet 21 and the lead 22 can be referred to the above description.
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Abstract
Description
本申请涉及雾化器技术领域,尤其涉及一种发热体组件、雾化器及电子雾化装置。The present application relates to the technical field of atomizers, and in particular, to a heating element assembly, an atomizer and an electronic atomization device.
电子雾化装置由发热体、电池和控制电路等部分组成,发热体作为电子雾化装置的核心元件,其特性决定了电子雾化装置的雾化效果和使用体验。The electronic atomization device is composed of a heating element, a battery and a control circuit. The heating element is the core component of the electronic atomization device, and its characteristics determine the atomization effect and use experience of the electronic atomization device.
现有的发热体主要是棉芯发热体和陶瓷发热体。棉芯发热体大多为弹簧状的金属发热丝缠绕棉绳或纤维绳的结构;待雾化的液态气溶胶生成基质被棉绳两端吸取,然后传输至中心金属发热丝处加热雾化。陶瓷发热体大多为在多孔陶瓷体表面形成发热元件,多孔陶瓷体起到导液、储液的作用。Existing heating elements are mainly cotton core heating elements and ceramic heating elements. The cotton core heating element is mostly a structure in which a spring-like metal heating wire is wound around a cotton rope or fiber rope; the liquid aerosol to be atomized is absorbed by the two ends of the cotton rope, and then transferred to the central metal heating wire for heating and atomization. Most of the ceramic heating elements are heating elements formed on the surface of the porous ceramic body, and the porous ceramic body plays the role of conducting liquid and storing liquid.
随着技术的进步,用户对电子雾化装置的雾化效果的要求越来越高,为了满足用户的需求,提供一种薄的发热体以提高供液能力,例如片状的微孔阵列玻璃发热体,但这种薄的发热体易断裂。With the advancement of technology, users have higher and higher requirements for the atomization effect of electronic atomization devices. In order to meet the needs of users, a thin heating body is provided to improve the liquid supply capacity, such as sheet-shaped microporous array glass. Heat-generating body, but this thin heat-generating body is easy to break.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本申请提供一种发热体组件、雾化器及电子雾化装置,以解决现有技术中薄的发热体易断裂的技术问题。In view of this, the present application provides a heating element assembly, an atomizer, and an electronic atomization device to solve the technical problem that the thin heating element is easily broken in the prior art.
为解决上述技术问题,本申请提供的第一个技术方案是:提供一种发热体组件,包括发热体和基座;所述发热体包括片状基体;所述基座上设置有第一连通孔;其中,所述发热体埋设于所述基座内,且横跨所述第一连通孔;所述发热体与所述基座可拆卸连接。In order to solve the above-mentioned technical problems, the first technical solution provided by the present application is to provide a heating element assembly, including a heating element and a base; the heating element comprises a sheet-like base; the base is provided with a first communication The heating body is embedded in the base and spans the first communication hole; the heating body and the base are detachably connected.
其中,所述基座的侧壁上设置有插入口,所述插入口与所述第一连 通孔连通;所述插入口与所述发热体配合设置,以使所述发热体通过所述插入口设置于所述基座内。Wherein, an insertion port is provided on the side wall of the base, and the insertion port is communicated with the first communication hole; A port is provided in the base.
其中,所述第一连通孔的孔壁上设置有安装腔,所述发热体设置于所述安装腔中。Wherein, an installation cavity is arranged on the hole wall of the first communication hole, and the heating body is arranged in the installation cavity.
其中,所述安装腔为设置于所述第一连通孔的孔壁上的环形槽,所述发热体的周缘设置于所述安装腔中,所述发热体的中间部分通过所述第一连通孔悬空设置。Wherein, the installation cavity is an annular groove arranged on the hole wall of the first communication hole, the periphery of the heating element is arranged in the installation cavity, and the middle part of the heating element communicates through the first communication hole. The hole is left open.
其中,所述基座包括第一子基座和第二子基座;所述第一子基座与所述第二子基座配合形成所述第一连通孔和安装腔,所述发热体设置于所述安装腔;Wherein, the base includes a first sub-base and a second sub-base; the first sub-base cooperates with the second sub-base to form the first communication hole and the installation cavity, and the heating element arranged in the installation cavity;
所述第一子基座上设置有第一连接结构,所述第二子基座上设置有第二连接结构,所述第一子基座与所述第二子基座通过所述第一连接结构和所述第二连接结构可拆卸连接。The first sub-base is provided with a first connection structure, the second sub-base is provided with a second connection structure, and the first sub-base and the second sub-base pass through the first sub-base. The connecting structure and the second connecting structure are detachably connected.
其中,所述第一子基座与所述第二子基座层叠设置;所述发热体将所述第一连通孔分隔成第一子连通孔和第二子连通孔;所述第一子连通孔位于所述第一子基座上,所述第二子连通孔位于所述第二子基座上。The first sub-base and the second sub-base are arranged in layers; the heating element divides the first communication hole into a first sub-connection hole and a second sub-connection hole; the first sub-base The communication hole is located on the first sub-base, and the second sub-communication hole is located on the second sub-base.
其中,所述第一子基座靠近所述第二子基座的表面形成有第一凹槽,所述第二子基座靠近第一子基座的表面形成有第二凹槽,所述第一凹槽和所述第二凹槽配合形成所述安装腔。Wherein, a first groove is formed on a surface of the first sub-base close to the second sub-base, a second groove is formed on a surface of the second sub-base close to the first sub-base, and the The first groove and the second groove cooperate to form the installation cavity.
其中,所述第一子基座与所述第二子基座并排设置,所述第一子基座靠近所述第二子基座的一端设置有第一开口,所述第二子基座靠近第一子基座的一端设置有第二开口,所述第一开口与所述第二开口配合形成所述第一连通孔。Wherein, the first sub-base and the second sub-base are arranged side by side, an end of the first sub-base close to the second sub-base is provided with a first opening, and the second sub-base is provided with a first opening. A second opening is disposed near one end of the first sub-base, and the first opening cooperates with the second opening to form the first communication hole.
其中,所述第一开口的底壁上设置有第三凹槽,所述第二开口的底壁上设置有第四凹槽,所述第三凹槽和所述第四凹槽配合形成安装腔。Wherein, the bottom wall of the first opening is provided with a third groove, the bottom wall of the second opening is provided with a fourth groove, and the third groove and the fourth groove cooperate to form an installation cavity.
其中,所述发热体设置于所述基座厚度方向的中线上。Wherein, the heating element is arranged on the center line in the thickness direction of the base.
其中,所述片状基体为厚度小于等于1mm的致密基体;或所述片状基体为厚度小于等于2mm的多孔陶片。Wherein, the sheet-like substrate is a dense substrate with a thickness of less than or equal to 1 mm; or the sheet-like substrate is a porous ceramic sheet with a thickness of less than or equal to 2 mm.
其中,所述片状基体包括吸液面和与所述吸液面相对的雾化面,所述发热体还包括设置于所述雾化面的发热元件。Wherein, the sheet-like substrate includes a liquid absorbing surface and an atomizing surface opposite to the liquid absorbing surface, and the heating element further includes a heating element disposed on the atomizing surface.
其中,所述片状基体为所述致密基体;所述片状基体上设置有多个第一微孔,所述第一微孔为贯穿所述吸液面和所述雾化面的通孔。Wherein, the sheet-shaped base is the dense base; the sheet-shaped base is provided with a plurality of first micropores, and the first micropores are through holes passing through the liquid absorbing surface and the atomizing surface .
其中,所述基座的材料为硅胶、氟橡胶、塑胶或树脂。Wherein, the material of the base is silica gel, fluororubber, plastic or resin.
为解决上述技术问题,本申请提供的第二个技术方案是:提供一种雾化器,包括储液腔和发热体组件;所述储液腔用于存储液态气溶胶生成基质,所述发热体组件用于雾化所述气溶胶生成基质;所述发热体组件为上述任意一项所述的发热体组件。In order to solve the above technical problems, the second technical solution provided by the present application is to provide an atomizer, which includes a liquid storage chamber and a heating element assembly; the liquid storage chamber is used for storing a liquid aerosol generating matrix, and the heating The body assembly is used for atomizing the aerosol generating substrate; the heating body assembly is the heating body assembly described in any one of the above.
为解决上述技术问题,本申请提供的第三个技术方案是:提供一种电子雾化装置,包括雾化器和主机,所述雾化器为上述所述的雾化器,所述主机控制所述雾化器工作。In order to solve the above technical problems, the third technical solution provided by the present application is to provide an electronic atomization device, including an atomizer and a host, the atomizer is the above-mentioned atomizer, and the host controls The atomizer works.
本申请的有益效果:区别于现有技术,本申请中的发热体组件包括发热体和基座;发热体包括片状基体;基座上设置有第一连通孔;发热体埋设于基座内,且横跨第一连通孔;发热体与基座可拆卸连接。通过上述设置,使得发热体同基座一起装配于雾化器,避免厚度较薄的发热体在运输或组装过程中容易断裂的问题。The beneficial effects of the present application: different from the prior art, the heating element assembly in the present application includes a heating element and a base; the heating element includes a sheet-like base; the base is provided with a first communication hole; the heating element is embedded in the base , and straddles the first communication hole; the heating element and the base are detachably connected. Through the above arrangement, the heating body and the base are assembled to the atomizer together, so as to avoid the problem that the heating body with a thin thickness is easily broken during transportation or assembly.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本申请提供的电子雾化装置的结构示意图;Fig. 1 is the structural representation of the electronic atomization device provided by the application;
图2是本申请提供的雾化器的结构示意图;Fig. 2 is the structural representation of the atomizer provided by the application;
图3是本申请提供的雾化器中发热体组件第一实施例的结构示意图;3 is a schematic structural diagram of the first embodiment of the heating element assembly in the atomizer provided by the present application;
图4是图3提供的发热体组件沿A-A方向的截面示意图;4 is a schematic cross-sectional view of the heating element assembly provided in FIG. 3 along the A-A direction;
图5是图3的发热体组件中发热体的结构示意图;5 is a schematic structural diagram of a heating element in the heating element assembly of FIG. 3;
图6是图5的发热体中片状基体的结构示意图;Fig. 6 is the structural representation of sheet-like substrate in the heating element of Fig. 5;
图7是图4的发热体组件中安装腔一实施方式的结构示意图;7 is a schematic structural diagram of an embodiment of an installation cavity in the heating element assembly of FIG. 4;
图8是图4的发热体组件中安装腔另一实施方式的结构示意图;FIG. 8 is a schematic structural diagram of another embodiment of the installation cavity in the heating element assembly of FIG. 4;
图9是图3的发热体组件中发热体与基座一装配方式的结构示意图;FIG. 9 is a schematic structural diagram of an assembly mode of a heating element and a base in the heating element assembly of FIG. 3;
图10是图3的发热体组件中发热体与基座另一装配方式的结构示意图;Figure 10 is a schematic structural diagram of another assembly method of the heating body and the base in the heating body assembly of Figure 3;
图11是本申请提供的雾化器中发热体组件第二实施例的结构示意图;11 is a schematic structural diagram of the second embodiment of the heating element assembly in the atomizer provided by the present application;
图12是本申请提供的雾化器中发热体组件第二实施例的另一结构示意图;12 is another schematic structural diagram of the second embodiment of the heating element assembly in the atomizer provided by the present application;
图13是图12中发热体组件沿B-B方向的截面示意图;Figure 13 is a schematic cross-sectional view of the heating element assembly in the direction B-B in Figure 12;
图14是本申请提供的雾化器中发热体组件第三实施例的结构示意图;14 is a schematic structural diagram of the third embodiment of the heating element assembly in the atomizer provided by the present application;
图15是图14提供的发热体组件中弹片另一实施方式的结构示意图;FIG. 15 is a schematic structural diagram of another embodiment of the elastic sheet in the heating element assembly provided in FIG. 14;
图16是图14提供的发热体组件中弹片又一实施方式的结构示意图。FIG. 16 is a schematic structural diagram of another embodiment of the elastic sheet in the heating element assembly provided in FIG. 14 .
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second" and "third" in this application are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", "third" may expressly or implicitly include at least one of that feature. In the description of the present application, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present application are only used to explain the relative positional relationship between components under a certain posture (as shown in the accompanying drawings). , motion situation, etc., if the specific posture changes, the directional indication also changes accordingly. Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
请参阅图1,图1是本申请提供的电子雾化装置的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of an electronic atomization device provided by the present application.
在本实施例中,提供一种电子雾化装置100,该电子雾化装置100可用于气溶胶生成基质的雾化。电子雾化装置100包括相互电连接的雾化器1和主机2。雾化器1与主机2可以是一体设置,也可以是可拆卸连接,可以根据具体需要进行设计。In this embodiment, an
雾化器1用于存储气溶胶生成基质并雾化气溶胶生成基质以形成可供用户吸食的气溶胶。气溶胶生成基质可以是药液、植物草叶类液体等液态基质。该雾化器1具体可用于不同的领域,比如,医疗、美容、休闲吸食等。雾化器1的具体结构与功能可参见以下任一实施例所涉及的雾化器1的具体结构与功能,且可实现相同或相似的技术效果,在此不再赘述。The
主机2包括电池(图未示)、气流传感器(图未示)和控制器(图未示)。电池用于为雾化器1供电,以使得雾化器1能够雾化气溶胶生成基质形成气溶胶;气流传感器用于检测电子雾化装置100中气流变化,控制器根据气流传感器检测到的气流变化以及预设程序控制雾化器1是否工作。The
请参阅图2-图6,图2是本申请提供的雾化器的结构示意图,图3是本申请提供的雾化器中发热体组件第一实施例的结构示意图,图4是图3提供的发热体组件沿A-A方向的截面示意图,图5是图3的发热体组件中发热体的结构示意图,图6是图5的发热体中片状基体的结构示意图。Please refer to FIGS. 2-6 , FIG. 2 is a schematic structural diagram of an atomizer provided by the present application, FIG. 3 is a schematic structural diagram of a first embodiment of a heating element assembly in an atomizer provided by the present application, and FIG. 4 is a schematic diagram provided by FIG. 3 A schematic cross-sectional view of the heating element assembly along the A-A direction, FIG. 5 is a schematic structural diagram of the heating element in the heating element assembly of FIG. 3 , and FIG. 6 is a schematic structural diagram of the sheet-like substrate in the heating element of FIG. 5 .
雾化器1包括壳体10、雾化座11和发热体组件12。壳体10具有储液腔13、出气通道14,储液腔13用于储存液体气溶胶生成基质,储液腔13环绕出气通道14设置。壳体10的端部还具有抽吸口15,抽吸口15与出气通道14连通。壳体10在储液腔13背离抽吸口15的一侧 具有容置腔16,雾化座11设置于容置腔16中。雾化座11包括雾化顶座111和雾化底座112,雾化顶座111和雾化底座112配合形成收容腔113;即,雾化座11具有收容腔113。发热体组件12设置于收容腔113中,同雾化座11一起设置于容置腔16中。The
雾化顶座111上设置有两个下液通道114,具体的,雾化顶座111的顶壁上设置有两个下液通道114,两个下液通道114设置于出气通道14的两侧。下液通道114的一端与储液腔13连通,另一端与收容腔113连通,以使储液腔13中的气溶胶生成基质通过下液通道114进入发热体组件12。Two lower
其中,发热体组件12用于雾化气溶胶生成基质以生成气溶胶。发热体组件12包括发热体121和基座122。在本实施例中,发热体121远离储液腔13的表面与收容腔113的内壁面之间形成雾化腔115,雾化腔115与出气通道14连通。雾化底座112上设置有进气口116,以使外界与雾化腔115连通。外界气体通过进气口116进入雾化腔115,携带发热体组件12中发热体121雾化好的气溶胶进入出气通道14,最终到达抽吸口15,被用户吸食。Among them, the
具体地,基座122上设置有第一连通孔1221;发热体121埋设于基座122内,且横跨第一连通孔1221,发热体121通过第一连通孔1221至少部分暴露。发热体121与基座122可拆卸连接。其中,发热体121横跨第一连通孔1221,是指发热体121搭接于第一连通孔1221的端面的整周圈;也就是说,发热体121覆盖整个第一连通孔1221。Specifically, the
参见图5和图6,发热体121包括片状基体1211和发热元件1212。发热元件1212设置于片状基体1211上。片状基体1211可以是厚度小于等于1mm的片状致密基体,例如,片状致密基体为片状玻璃片;片状基体1211也可以是厚度小于等于2mm的片状多孔陶片基体。发热元件1212可以是发热片、发热膜、发热网等,可以设置在片状基体1211的表面,也可以埋设在片状基体1211内部,具体根据需要进行设计。在一些实施例中,片状基体1211本身可以发热,例如自身发热的陶瓷发热体,此时不需另设发热元件1212。Referring to FIGS. 5 and 6 , the
其中,片状基体1211所定义的片状是相对于块状体来说的,片状 基体1211的长度与厚度的比值相对于块状体的长度与厚度的比值要大。在本实施方式中,片状基体1211为平板状。The sheet shape defined by the sheet-
本申请发明人研究发现,片状基体1211无论是致密基体还是多孔基体,由于厚度较小,机械强度较小,在运输或组装过程中很容易断裂,造成采用该发热体121的雾化器1组装不方便且成本较高。为此本申请将发热体121同基座122制备形成可拆卸结构,通过基座122来增加发热体121的耐受力,有利于防止发热体121的破裂;使得发热体121同基座122一起装配于雾化器1,避免厚度较薄的发热体121在运输或组装过程中容易断裂。同时,将发热体121与基座122形成可拆卸连接,有利于将发热体121与基座122的尺寸标准化,通过更换发热体121,以适用于不同型号的电子雾化装置100。另外,由于通过基座122来增加发热体121的耐受力,有利于防止发热体121的破裂,将发热体组件12装配于雾化器1时,可以实现自动化组装,利于提高生成效率。The inventors of the present application have found that, whether the sheet-
片状基体1211包括相对的吸液面和雾化面,在本实施方式中,发热元件1212设在雾化面上,该雾化面与收容腔113的内壁面之间形成雾化腔115。下面以发热体121中的片状基体1211为厚度小于等于1mm的片状致密基体,发热体121中的发热元件1212为发热膜为例进行详细介绍。The sheet-
片状基体1211包括第一表面1211a以及与第一表面1211a相对的第二表面1211b;片状基体1211上设置有多个第一微孔1211c,第一微孔1211c为贯穿第一表面1211a和第二表面1211b的通孔。发热元件1212形成于第一表面1211a上。其中,片状基体1211上设置有发热元件1212的表面为雾化面,即,片状基体1211的第一表面1211a为雾化面,片状基体1211的第二表面1211b为吸液面。也就是说,片状基体1211包括吸液面和与吸液面相对的雾化面,发热元件1212设置于雾化面;第一微孔1211c为贯穿吸液面和雾化面的通孔。第一微孔1211c用于将气溶胶生成基质从吸液面导引至雾化面,第一微孔1211c具有毛细作用。The sheet-
本申请通过在片状基体1211上设置多个具有毛细作用力的第一微孔1211c,使得发热体121的孔隙率的大小可精确控制,提升产品的一致性。也就是说,在批量生产中,发热体121中片状基体1211的孔隙 率基本一致,形成于片状基体1211上的发热元件1212的厚度均匀,使得同一批出厂的电子雾化装置100雾化效果一致。In the present application, by arranging a plurality of
在本实施方式中,发热元件1212选用发热膜,发热元件1212对应于第一微孔1211c处设置有第二微孔1212a。In this embodiment, the
在一实施方式中,片状基体1211设有微孔阵列区和围绕微孔阵列区设置一周的留白区;微孔阵列区具有多个第一微孔1211c;第一连通孔1221使微孔阵列区完全暴露。可以理解,本申请中的片状基体1211的微孔阵列区周边的区域的尺寸大于第一微孔1211c的孔径,才能称之为留白区;即,本申请中的留白区是可以形成第一微孔1211c而没有形成第一微孔1211c的区域,而非微孔阵列区周边的无法形成第一微孔1211c的区域。留白区上并未设置第一微孔1211c,减少了片状基体1211上第一微孔1211c的数量,以此提高发热体121中片状基体1211的强度,降低在片状基体1211上设置第一微孔1211c的生产成本。In one embodiment, the sheet-
继续参见图2-图4,基座122上设置有第一连通孔1221,第一连通孔1221使多个第一微孔1211c中的至少部分暴露。储液腔13中的气溶胶生成基质经过下液通道114、第一连通孔1221到达发热体121的片状基体1211,利用片状基体1211上第一微孔1211c的毛细作用力将气溶胶生成基质从第二表面1211b导引至第一表面1211a,使气溶胶生成基质被发热元件1212雾化;也就是说,第一微孔1211c通过第一连通孔1221、下液通道114与储液腔13连通。其中,片状基体1211的材料可以为玻璃或致密陶瓷;片状基体1211为玻璃时,可以普通玻璃、石英玻璃、硼硅玻璃、光敏铝硅酸锂玻璃中的一种。Continuing to refer to FIGS. 2-4 , the
具体地,在基座122的侧壁上,即围设形成第一连通孔1221的侧壁上,设置有插入口1222,插入口1222与第一连通孔1221连通。插入口1222与发热体121配合设置,以使发热体121通过插入口1222设置于基座122内。插入口1222的延伸方向与第一连通孔1221的延伸方向交叉。在本实施方式中,第一连通孔1221的延伸方向平行于基座122的厚度方向,插入口1222的延伸方向垂直于第一连通孔1221的延伸方向。插入口1222的形状和尺寸不限,可以根据发热体121的形状和尺寸设计,需要确保发热体121插入时不需要太用力以免导致破裂。Specifically, on the side wall of the
插入口1222在基座122的厚度方向的位置不限,例如,可以在基座122的厚度方向上位于基座122的侧壁的中间位置。插入口1222可以设置于基座122的任意一个侧壁上。例如,基座122的环形侧壁设置成矩形,包括两个相对设置的长边和两个相对设置的短边;插入口1222可以设置于一个长边上,这样发热体121可以具有较短的插入路径,避免插入路径过长而导致的破裂。在一可选实施例中,插入口1222可以从一条侧壁延伸至另一条侧壁。例如,基座122的环形侧壁设置成矩形,包括两个相对设置的长边和两个相对设置的短边;插入口1222位于侧壁的拐角处,从一个长边延伸至相邻的短边,这样可以避免插入口1222开设在同一侧壁导致的该侧壁强度太小。The position of the
基座122可以由多个部分组装而成,也可以一体成型。在本实施方式中,可选的,基座122为一体成型。基座122的材质可以是弹性材料,例如硅胶、氟橡胶;基座122的材质也可以是硬质材料,例如塑胶、树脂。可以理解,当基座122的材质为硬质材料时,硬质材料几乎不形变,插入口1222的尺寸要略大于发热体121的尺寸,以预留装配间隙,便于发热体121插入或拔出,至少发热体121与插入口1222不能过盈配合;预留的装配间隙不足以使发热体121自发从插入口1222滑出,只有在外力作用下,发热体121才可以从插入口1222拔出。当基座122的材质为硅胶、氟橡胶等具有密封功能的弹性材料,基座122直接与雾化顶座111配合,可以实现发热体121和雾化顶座111的下液通道114之间的密封,可以减少元件数量,简化装配流程。当基座122的材料为塑胶、树脂等无法实现密封的材料,在基座122与雾化顶座111之间需要设置专门的密封件,以对下液通道114和发热体121进行密封。The base 122 can be assembled from multiple parts, or can be integrally formed. In this embodiment, optionally, the
进一步,在第一连通孔1221的孔壁上还设置有安装腔1221a,发热体121设置于安装腔1221a中。具体的,发热体121的周缘设置于安装腔1221a中,发热体121的中间部分通过第一连通孔1221悬空设置。在一实施方式中,发热体121的留白区设置于安装腔1221a内,发热体121的微孔阵列区悬空于第一连通孔1221。在一实施方式中,发热体121的非雾化区设置于安装腔1221a内,发热体121的雾化区悬空于第一连通孔1221,以能接收气溶胶生成基质并雾化生成气溶胶。可以理解,发热 体121的雾化区为能够加热雾化气溶胶生成基质生成气溶胶的区域,发热体121的非雾化区为除了雾化区之外的其他区域。Further, an
在本实施方式中,在第一连通孔1221的孔壁上设置有环形槽,该环形槽形成安装腔1221a,且该环形槽与插入口1222连通,或者说插入口1222设置于该环形槽的底壁上。可选的,将环形槽设置于基座122厚度方向的中线上,使得发热体121设置于基座122厚度方向的中线上,使发热体121上下两侧得到基座122的增强作用相同。In this embodiment, an annular groove is provided on the hole wall of the
在其他实施方式中,由于在基座122的侧壁上设置有插入口1222,插入口1222与第一连通孔1221连通,即设置了插入口1222厚的第一连通孔1221的孔壁包括第一面a、第二面b和第三面c,第一面a和第三面c相对设置,第二面b连接第一面a和第三面c。在第一面a和第三面c上均设置有凹槽,该凹槽形成安装腔1221a,发热体121与第二面b贴合设置,该凹槽与插入口1222以此实现对发热体121安装、固定(如图7所示,图7是图4的发热体组件中安装腔一实施方式的结构示意图);或,在第二面b上设置有凹槽,该凹槽形成安装腔1221a,发热体121与第一面a和第三面c贴合设置,该凹槽与插入口1222以此实现对发热体121安装、固定(如图8所示,图8是图4的发热体组件中安装腔另一实施方式的结构示意图)。可以理解,安装腔1221a的具体设置方式可以根据需要进行设计。In other embodiments, since the
请参阅图9,图9是图3的发热体组件中发热体与基座一装配方式的结构示意图。Please refer to FIG. 9 . FIG. 9 is a schematic structural diagram of an assembly manner of the heating element and the base in the heating element assembly of FIG. 3 .
发热体121还包括两个电极1213,两个电极1213设置于发热元件1212的两侧,电极1213与发热元件1212电连接,发热元件1212通过电极1213与主机2实现电连接。其中,电极1213可以全部设置于发热体121的留白区,也可以至少部分设置于发热体121的留白区,能够保证电连接的连续性和稳定性即可。在该实施方式中,电极1213通过第一连通孔1221暴露(如图9所示),这样设置,无需在基座122上打孔即可实现电极1213与主机2的电连接。且在基座122上除了第一连通孔1221,不再设置其他的孔,利于保证基座122的强度,进而利于提高发热体121的强度。The
请参阅图10,图10是图3的发热体组件中发热体与基座另一装配方式的结构示意图。Please refer to FIG. 10 . FIG. 10 is a schematic structural diagram of another assembling manner of the heating element and the base in the heating element assembly of FIG. 3 .
发热体121还包括两个电极1213,两个电极1213设置于发热元件1212的两侧,电极1213与发热元件1212电连接,发热元件1212通过电极1213与主机2实现电连接。在该实施方式中,电极1213未通过第一连通孔1221暴露(如图10所示),即电极1213被基座122覆盖,在基座122对应于电极1213位置处设置有通孔1213a,以将电极1213暴露,便于电极1213与主机2电连接。The
参见图3,在基座122的表面设置有环形凸筋1225,环形凸筋1225环绕第一连通孔1221一周设置。可选的,在基座122的表面间隔设置有两个环形凸筋1225。当基座122的材质为硅胶、氟橡胶等能够实现密封的材料时,在基座122的表面设置环形凸筋1225,将面密封改为线密封,降低压合不均导致的密封失效风险。Referring to FIG. 3 , an annular
继续参见图2,雾化器1还包括导通件17,导通件17固定于雾化底座112。导通件17的一端与发热体121的电极1213电连接,另一端用于与主机2电连接,以使发热体121能够工作。导通件17可以是弹针、弹片,与电极1213弹性接触,避免对发热体121的挤压。Continuing to refer to FIG. 2 , the
雾化器1还包括密封顶盖19。密封顶盖19设置于雾化顶座111靠近储液腔13的表面,用于实现对储液腔13与雾化顶座111、出气通道14之间的密封,防止漏液。可选的,密封顶盖19的材料为硅胶。The
请参阅图11-图13,图11是本申请提供的雾化器中发热体组件第二实施例的结构示意图,图12是本申请提供的雾化器中发热体组件第二实施例的另一结构示意图,图13是图12中发热体组件沿B-B方向的截面示意图。Please refer to FIGS. 11-13 , FIG. 11 is a schematic structural diagram of the second embodiment of the heating element assembly in the atomizer provided by the present application, and FIG. 12 is another view of the second embodiment of the heating body assembly in the atomizer provided by the present application. A schematic diagram of the structure, FIG. 13 is a schematic cross-sectional view of the heating element assembly in the direction B-B in FIG. 12 .
图11和图12提供的发热体组件12与图4提供的发热体组件12不同之处在于:基座122的结构不同,基座122采用分体式结构,使用时组装在一起。图11和图12提供的发热体组件12中的发热体121的结构、基座122的材质与图4提供的发热体组件12中的发热体121的结构、基座122的材质相同,不再赘述。The difference between the
在发热体组件12的第二实施例中,基座122包括第一子基座1223 和第二子基座1224;第一子基座1223与第二子基座1224配合形成第一连通孔1221和安装腔1221a,发热体121设置于安装腔1221a。In the second embodiment of the
第一子基座1223上设置有第一连接结构(图未示),第二子基座1224上设置有第二连接结构(图未示),第一连接结构和第二连接结构配合设置,第一子基座1223与第二子基座1224通过第一连接结构和第二连接结构可拆卸连接。可选的,第一连接结构与第二连接结构中的一个为卡勾,另一个为卡槽。可选的,第一连接结构与第二连接结构中的一个为固定孔,另一个为固定柱。可选的,第一连接结构和第二连接结构均为磁吸件。The first sub-base 1223 is provided with a first connection structure (not shown), the second sub-base 1224 is provided with a second connection structure (not shown), the first connection structure and the second connection structure are arranged in cooperation, The first sub-base 1223 and the second sub-base 1224 are detachably connected through the first connection structure and the second connection structure. Optionally, one of the first connection structure and the second connection structure is a hook, and the other is a slot. Optionally, one of the first connection structure and the second connection structure is a fixing hole, and the other is a fixing column. Optionally, both the first connection structure and the second connection structure are magnetic attraction parts.
在一实施方式中,如图11所示,第一子基座1223与第二子基座1224层叠设置。发热体121将第一连通孔1221分隔成第一子连通孔1221b和第二子连通孔1221c;第一子连通孔1221b位于第一子基座1223上,第二子连通孔1221c位于所述第二子基座1224上;发热体121的雾化面通过第一子连通孔1221b暴露,发热体121的吸液面通过第二子连通孔1221c暴露。在第一子基座1223靠近第二子基座1224的表面形成有第一凹槽(图未示),第二子基座1224靠近第一子基座1223的表面为平面,第一凹槽与第二子基座1224靠近第一子基座1223的表面配合形成安装腔1221a;或,在第二子基座1224靠近第一子基座1223的表面形成有第二凹槽(图未示),第一子基座1223靠近第二子基座1224的表面为平面,第二凹槽与第一子基座1223靠近第二子基座1224的表面配合形成安装腔1221a;或,在第一子基座1223靠近第二子基座1224的表面形成有第一凹槽,第二子基座1224靠近第一子基座1223的表面形成有第二凹槽,第一凹槽和第二凹槽配合形成安装腔1221a。In one embodiment, as shown in FIG. 11 , the first sub-base 1223 and the second sub-base 1224 are arranged in layers. The
在另一实施方式中,如图12和图13所示,第一子基座1223与第二子基座1224并排设置,第一子基座1223靠近第二子基座1224的一端设置有第一开口1223a,第二子基座1224靠近第一子基座1223的一端设置有第二开口1224a,第一开口1223a与第二开口1224a配合形成第一连通孔1221。在第一开口1223a的底壁上设置有第三凹槽1223b,在第二开口1224a的底壁上设置有第四凹槽1224b,第三凹槽1223b和第四凹槽1224b配合形成安装腔1221a。In another embodiment, as shown in FIGS. 12 and 13 , the first sub-base 1223 and the second sub-base 1224 are arranged side by side, and one end of the first sub-base 1223 close to the second sub-base 1224 is provided with a
请参阅图14,图14是是本申请提供的雾化器中发热体组件第三实施例的结构示意图。Please refer to FIG. 14. FIG. 14 is a schematic structural diagram of the third embodiment of the heating element assembly in the atomizer provided by the present application.
图14提供的发热体组件12与图4提供的发热体组件12不同之处在于:在基座122中埋设有弹片21和引线22。图14提供的发热体组件12中的发热体121的结构、基座122的材质与图4提供的发热体组件12中的发热体121的结构、基座122的材质相同,不再赘述。The difference between the
具体的,基座122将发热体121的电极1213覆盖。基座122中埋设有两个弹片21和两个引线22。两个弹片21分别设置于第一连通孔1221的两侧,两个引线22分别设置于第一连通孔的两侧,引线22设置于弹片21远离第一连通孔1221的一侧。引线22的一端与弹片21连接,引线22的另一端暴露于基座122的外侧,以与导通件17电连接,进而实现主机2电连接。具体地,弹片21和引线22可以通过注塑成型埋设于基座122内。引线22的另一端可以悬空设置,也可以贴合与基座122的外表面,例如,引线22的另一端延伸至基座122位于雾化面一侧的表面,这样使得引线22容易与主机2的顶针电连接。电极1213、弹片21和部分引线22埋设于基座122内,例如通过注塑成型埋设于基座122内,可以防止被气溶胶生成基质或气溶胶腐蚀。Specifically, the base 122 covers the
弹片21的部分表面暴露,使得发热体121从插入口1222插入后,发热体121的电极1213可以与弹片21暴露的表面接触。在发热体121可拆卸设置于基座122中时,发热体121的电极1213与弹片21电连接。Part of the surface of the
在一实施方式中,弹片21设置于第一连通孔1221的孔壁上设置的环形槽(该环形槽形成安装腔1211a)内,且弹片21为U形,弹片21的两端分别设置于环形槽的相对两个侧面上,使得无论发热体121从插入口1222正向或反向插入基座122,发热体121的电极1213均可以与弹片21接触(如图15所示,图15是图14提供的发热体组件中弹片另一实施方式的结构示意图)。In one embodiment, the
在其他实施例中,也可以没有引线22,弹片21的一端埋设在基座122内,另一端延伸至基座122外,用于连接导通件17。在一实施方式中,弹片21的另一端延伸至基座122的靠近电源组件的表面,使得导通件17可以直接与弹片21抵接(如图16所示,图16是图14提供的 发热体组件中弹片又一实施方式的结构示意图)。In other embodiments, there may be no lead 22 , one end of the
可以理解,图14的发热体组件12中的基座122也可以采用分体式结构,具体参考图11-图13提供的发热体组件12中基座122的设置方式,不同于图11-图13提供的发热体组件12之处在于:在基座122中埋设有弹片21和引线22,弹片21和引线22的设置方式参见上述介绍。It can be understood that the base 122 in the
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above description is only an embodiment of the present application, and is not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied to other related technologies Fields are similarly included within the scope of patent protection of this application.
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| GB201707805D0 (en) * | 2017-05-16 | 2017-06-28 | Nicoventures Holdings Ltd | Atomiser for vapour provision device |
| KR102563020B1 (en) * | 2018-05-31 | 2023-08-03 | 니뽄 다바코 산교 가부시키가이샤 | Flavor Producer |
| CN210581001U (en) * | 2019-06-14 | 2020-05-22 | 深圳麦克韦尔科技有限公司 | Electronic atomization device and atomizer and heating assembly thereof |
| CN112137177B (en) * | 2020-10-14 | 2025-04-04 | 品度生物科技(深圳)有限公司 | Liquid-conducting heating structure, atomization chamber and atomizer |
| CN113142676B (en) * | 2020-12-31 | 2025-05-02 | 深圳麦克韦尔科技有限公司 | An electronic atomization device and its atomizer and atomization core |
| CN112772979A (en) * | 2021-01-20 | 2021-05-11 | 深圳市华诚达精密工业有限公司 | High-strength atomization assembly and atomization device |
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