WO2022172614A1 - 硬化性シリコーン組成物及び接着剤 - Google Patents
硬化性シリコーン組成物及び接着剤 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/48—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
- C08G77/50—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms by carbon linkages
- C08G77/52—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms by carbon linkages containing aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/44—Block-or graft-polymers containing polysiloxane sequences containing only polysiloxane sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/10—Block or graft copolymers containing polysiloxane sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/14—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
Definitions
- the present invention relates to a curable silicone composition and an adhesive comprising the curable silicone composition.
- Curable silicone compositions are widely used in electrical and electronic parts and automotive parts due to their good heat resistance, cold resistance, safety, electrical insulation, and weather resistance.
- a condensation type reaction using a tin or titanium compound as a catalyst and an addition reaction type reaction using a platinum group element as a catalyst are often used.
- Condensed silicone has the problem that it takes a long time to cure because it cures with moisture in the air.
- addition reaction-type silicone cures in a short time by heating and has excellent workability, but curing may be inhibited by addition reaction catalyst poison substances represented by nitrogen compounds, sulfur compounds, and phosphorus compounds.
- addition reaction catalyst poison substances represented by nitrogen compounds, sulfur compounds, and phosphorus compounds.
- the addition reaction type silicone uses a hydrogen-silicon bond in the reaction, the presence of moisture in the reaction system causes a dehydrogenation reaction, resulting in the inclusion of bubbles in the cured product.
- Patent Document 1 A method using a special adhesion aid (Patent Document 1) and a method of adding a peroxide (Patent Document 2) have been proposed as addition reaction silicones that adhere even in the presence of addition reaction catalyst poison.
- Patent Document 2 A method using a special adhesion aid (Patent Document 1) and a method of adding a peroxide (Patent Document 2) have been proposed as addition reaction silicones that adhere even in the presence of addition reaction catalyst poison.
- Patent Document 2 A method using a special adhesion aid (Patent Document 1) and a method of adding a peroxide (Patent Document 2) have been proposed as addition reaction silicones that adhere even in the presence of addition reaction catalyst poison.
- these methods are effective when the amount of catalyst poison is small, but are insufficient when the amount is large.
- An object of the present invention is to provide a flexible silicone composition.
- (A) is an addition reaction product of (a) a compound represented by the following general formula (1) and (b) a compound represented by the following general formula (2), and a methacryl group in one molecule Organopolysiloxane having an average of 4 or more in: 100 parts by mass, (wherein p is an integer of 10 or more, R 1 is independently a substituted or unsubstituted monovalent organic group having 1 to 12 carbon atoms, R 2 is independently 2 carbon atoms, ⁇ 12 alkenyl groups.) (wherein q is an integer of 0 to 20, R 3 is independently a substituted or unsubstituted monovalent organic group having 1 to 12 carbon atoms, Z 1 is a substituted or unsubstituted It is a divalent organic group having 1 to 10 carbon atoms.) (B) organic peroxide: 0.1 to 10 parts by mass, (C) an organohydrogenpolysiloxane having at least two silicon-
- Such a curable silicone composition has good curability due to the high radical reactivity of component (A). Since the reaction proceeds, surface curability is also good.
- the component (A) is a product of a hydrosilylation reaction between the component (a) and the component (b) using a platinum group metal as a catalyst.
- the components (a) and (b) react sufficiently to easily obtain the desired structure.
- the time it takes for the surface to harden in an air atmosphere is longer than the time it takes for the inside to harden.
- the effect of the present invention can be exhibited more reliably.
- the present invention also provides an adhesive made of the curable silicone composition described above.
- the curable silicone composition of the present invention has excellent curability and does not cause poor curing or foaming even when addition reaction catalyst poisons or moisture is present on the adherend surface. can be done.
- the curable silicone composition of the present invention As described above, with the curable silicone composition of the present invention, the curability of surfaces that are difficult to cure by radical reaction is improved, and addition reaction catalyst poisons, moisture, etc. are present on the adherend surface. Also, it does not cause poor curing or foaming. Therefore, by using the curable silicone composition of the present invention, it is possible to cure and adhere parts in a short time even in parts where conventional addition reaction type silicone adhesives cannot be used due to curing inhibition. This is extremely advantageous in terms of cost reduction.
- the inventors of the present invention have found that an organopolysiloxane and an organohydrogensiloxane having a plurality of methacrylic groups at the molecular chain ends are used, and a radical polymerization reaction of the methacrylic group by a peroxide is carried out.
- a radical polymerization reaction of the methacrylic group by a peroxide is carried out.
- the addition reaction of the methacrylic group and the Si—H group even if addition reaction catalyst poisons or moisture are present, poor curing or foaming will not occur, and the surface curability is also excellent.
- the inventors have completed the present invention by discovering that a curable silicone composition can be obtained.
- the present invention is an addition reaction product of (a) a compound represented by the following general formula (1) and (b) a compound represented by the following general formula (2), and a methacryl group in one molecule Organopolysiloxane having an average of 4 or more in: 100 parts by mass, (wherein p is an integer of 10 or more, R 1 is independently a substituted or unsubstituted monovalent organic group having 1 to 12 carbon atoms, R 2 is independently 2 carbon atoms, ⁇ 12 alkenyl groups.) (wherein q is an integer of 0 to 20, R 3 is independently a substituted or unsubstituted monovalent organic group having 1 to 12 carbon atoms, Z 1 is a substituted or unsubstituted It is a divalent organic group having 1 to 10 carbon atoms.) (B) organic peroxide: 0.1 to 10 parts by mass, (C) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms in one
- Component (A) is an addition reaction product of (a) a compound represented by the following general formula (1) and (b) a compound represented by the following general formula (2), and has a methacrylic group. It is an organopolysiloxane having an average of 4 or more in one molecule. Good curability can be obtained by locally having a plurality of methacrylic groups at the ends of the molecular chains.
- R 1 is independently a substituted or unsubstituted monovalent organic group having 1 to 12 carbon atoms, specifically methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, tert - an alkyl group such as a butyl group, a pentyl group, a neopentyl group, a hexyl group, a cyclohexyl group, an octyl group, a nonyl group, or a decyl group; an aryl group such as a phenyl group, a tolyl group, a xylyl group, or a naphthyl group; Aralkyl groups such as phenylethyl group or phenylpropyl group, and those in which some or all of the hydrogen atoms of these groups are substituted with halogen atoms such as fluorine, bromine, chlorine, etc.,
- R 2 is independently an alkenyl group having 2 to 12 carbon atoms, preferably 2 to 8 carbon atoms. Specifically, vinyl group, allyl group, butenyl group, pentenyl group, and hexenyl group are exemplified, and vinyl group is particularly preferable.
- p is an integer of 10 or more, preferably in the range of 10 to 2,000, more preferably in the range of 100 to 1,500. Within this range, the composition has good workability before curing and good flexibility after curing.
- R 3 is independently a substituted or unsubstituted monovalent organic group having 1 to 12 carbon atoms, and includes the same groups as those exemplified for R 1 above, with a methyl group being preferred.
- Z 1 is a substituted or unsubstituted divalent organic group having 1 to 10 carbon atoms, such as a methylene group, an ethylene group, an alkylene group such as a trimethylene group, and the like, and a hydrogen atom of these organic groups. may be substituted with halogen atoms such as fluorine, bromine and chlorine, cyano groups and the like, and these hydrocarbon chains may contain ether bonds, amide bonds and the like. Among these, an alkylene group having 1 to 6 carbon atoms is preferred, and an alkylene group having 1 to 3 carbon atoms is particularly preferred.
- q is an integer of 0 to 20, preferably 1 for ease of synthesis.
- C 6 H 5 represents a phenyl group (same below).
- the component (b) may be used singly or in combination of two or more.
- the component (A) is a product of a hydrosilylation reaction between the component (a) and the component (b) using a platinum group metal as a catalyst.
- a catalyst is used for the addition reaction of the (a) component and the (b) component.
- platinum metal-supporting carbon powder platinum black, platinum chloride, chloroplatinic acid, a reaction product of chloroplatinic acid and a monohydric alcohol, a complex of platinum and a vinylsiloxane such as divinyltetramethyldisiloxane, Complexes of chloroplatinic acid and olefins, platinum-based catalysts such as platinum bisacetoacetate, palladium-based catalysts, and platinum group metal-based catalysts such as rhodium-based catalysts can be mentioned.
- the addition reaction conditions, the use of solvents, etc. are not particularly limited and may be as usual.
- the component (A) contains an average of 4 or more methacrylic groups (2-methylprop-2-enoyl groups) derived from the component (b) per molecule. It is preferably 5 or more, more preferably 6. If the average number of methacrylic groups is less than 4, the deep-section curability of the curable silicone composition will be insufficient.
- component (A) should not contain an acrylic group (prop-2-enoyl group) that may hydrolyze after an addition reaction with the Si—H group in component (C). preferable.
- Component (B) is an organic peroxide that generates radicals upon heating.
- Component (B) is not particularly limited as long as it can polymerize the methacrylic group of component (A) by a radical reaction. Examples include ketone peroxide, hydroperoxide, diacyl peroxide, dialkyl peroxide, peroxide ketals, alkyl peresters, carbonates and the like.
- the organic peroxide preferably has a 10-hour half-life temperature in benzene of 40°C or higher, more preferably 60°C or higher, in consideration of the temperature at which the curable silicone composition is heat-cured and storage stability. be.
- the upper limit is not particularly limited, it is usually 200° C. or less.
- organic peroxides examples include 1,1-di(t-butylperoxy)cyclohexane, t-butylperoxy-3,5,5-trimethylhexanoate, 1,6-bis(t -butylperoxycarbonyloxy)hexane, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane, 2,2-di(t-butylperoxy)butane, 2,5-dimethyl-2,5 -di(t-butylperoxy)hexane, dibenzoyl peroxide, benzoyl-m-methylbenzoyl peroxide, m-toluyl peroxide and the like. These may be used singly or in combination of two or more, and may be used after being diluted with a solvent.
- the blending amount of the organic peroxide is 0.1 to 10 parts by mass, preferably 0.2 to 8 parts by mass, per 100 parts by mass of component (A). If the amount is less than 0.1 parts by mass, it is not possible to sufficiently suppress poor curing and foaming due to addition reaction catalyst poisons and moisture on the surface of the adherend. More than 10 parts by mass may adversely affect the storage stability of the composition and physical properties after curing.
- Component (C) has at least 2, preferably 3 to 500, more preferably 3 to 200, and particularly preferably 3 to 100 hydrogen atoms (that is, SiH groups) bonded to silicon atoms in one molecule. It is an organohydrogenpolysiloxane contained, and through addition reaction with the component (A), it has a role of compensating for curing at the air interface, which tends to cause poor curing in radical polymerization.
- the number of silicon atoms (or the degree of polymerization) in one molecule of component (C) is preferably 2 to 1,000, more preferably 3 to 300, and particularly preferably 4 to 150.
- the SiH group in the component (C) may be located at either the terminal end of the molecular chain, the non-terminal end of the molecular chain, or both.
- silicon-bonded organic groups other than SiH groups include unsubstituted or substituted monovalent groups having no aliphatic unsaturated bonds, such as those exemplified as R 1 of component (A) above.
- An organic group is mentioned.
- organohydrogenpolysiloxane one represented by the following average compositional formula (3) is preferable.
- R 4 is an unsubstituted or substituted monovalent organic group having 1 to 12 carbon atoms and free of aliphatic unsaturation.
- a monovalent organic group include those exemplified as R 1 of component (A), preferably an alkyl group or an aryl group, more preferably a methyl group or a phenyl group.
- d and e are positive numbers satisfying 0.7 ⁇ d ⁇ 2.1, 0.001 ⁇ e ⁇ 1.0, and 0.8 ⁇ d+e ⁇ 3.0, preferably 1.0 ⁇ d ⁇ It is a positive number that satisfies 2.0, 0.01 ⁇ e ⁇ 1.0, and 1.5 ⁇ d+e ⁇ 2.5.
- the viscosity of component (C) at 25° C. is preferably 0.5 to 100,000 mPa ⁇ s, more preferably 10 to 5,000 mPa ⁇ s.
- the viscosity at this time can be a value measured by a rotational viscometer at 25° C., for example.
- the molecular structure of such an organohydrogenpolysiloxane is not particularly limited, and examples thereof include linear, branched, partially branched linear, cyclic, and three-dimensional network structures.
- the organohydrogenpolysiloxane may be a homopolymer consisting of a single type of siloxane unit, a copolymer consisting of two or more types of siloxane units, or a mixture thereof.
- organohydrogenpolysiloxane examples include 1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethylcyclotetrasiloxane, methylhydrogensiloxane cyclic polymer, and methylhydrogensiloxane. ⁇ Dimethylsiloxane cyclic copolymer, both molecular chain ends dimethylhydrogensiloxy group-blocked dimethylpolysiloxane, both molecular chain ends trimethylsiloxy group-blocked methylhydrogenpolysiloxane, both molecular chain ends dimethylhydrogensiloxy group-blocked methylhydrogensiloxane ⁇ dimethyl Siloxane-diphenylsiloxane copolymer, copolymer consisting of ( CH3 ) 2HSiO1 / 2 units, ( CH3 ) 3SiO1 / 2 units and SiO4/2 units , ( CH3 )2HSiO1 / Examples thereof include
- the content of component (C) is 0.1 to 20 parts by mass, preferably 0.5 to 20 parts by mass, particularly preferably 1 to 10 parts by mass, per 100 parts by mass of component (A). If the content of component (C) is less than 0.1 parts by mass or more than 20 parts by mass, curing of the air interface of the curable silicone composition of the present invention will be insufficient, leaving tackiness on the surface.
- the molar ratio of SiH groups in component (C) to alkenyl groups in the curable silicone composition of the present invention is preferably 0.01 to 5.0, more preferably 0.1 to 4.0, especially It is preferably 0.5 to 3.0.
- Component (D) is a platinum group metal catalyst that promotes the addition reaction.
- platinum group metal catalyst include those exemplified as the catalysts used for the addition reaction of the components (a) and (b) in the above component (A), and among them, those containing platinum are preferred. .
- the platinum group metal catalyst may be used during the synthesis of the component (A) and remain in the composition as it is, or may be added to the composition.
- the amount of component (D) added is such that the content of the platinum group metal is 0.1 to 100 ppm, preferably 0.2 to 10 ppm, relative to the mass of the entire composition. If the content is less than 0.1 ppm, the surface curability of the composition is insufficient, and if it exceeds 100 ppm, the composition tends to foam due to the influence of moisture.
- compositions such as adhesion improvers, radical reaction inhibitors, and addition reaction inhibitors may be added to the curable silicone composition of the present invention, depending on the purpose.
- the adhesiveness improver includes silanes, siloxanes, and other organosilicon compounds containing functional groups that impart adhesiveness, non-silicone organic compounds, and the like. is used.
- functional groups that impart adhesiveness include vinyl groups bonded to silicon atoms, alkenyl groups such as allyl groups, hydrogen atoms, and epoxy groups bonded to silicon atoms via carbon atoms (e.g., ⁇ -glycide xypropyl group, ⁇ -(3,4-epoxycyclohexyl)ethyl group, etc.), acryloxy group (eg, ⁇ -acryloxypropyl group, etc.), or methacryloxy group (eg, ⁇ -methacryloxypropyl group, etc.), alkoxysilyl Groups (for example, alkoxysilyl groups such as trimethoxysilyl groups, triethoxysilyl groups, methyldimethoxysilyl groups bonded to silicon atoms via alkylene groups which may contain 1 to 2 ester structures, urethane structures, and ether structures group, etc.).
- alkoxysilyl Groups for example, alkoxysilyl groups such as trimethoxy
- organosilicon compounds containing functional groups that impart adhesiveness include silane coupling agents, siloxanes having alkoxysilyl groups and organic functional groups, and compounds in which alkoxysilyl groups are introduced into organic compounds having reactive organic groups. are exemplified.
- non-silicone organic compounds include allyl esters of organic acids, epoxy group ring-opening catalysts, organic titanium compounds, organic zirconium compounds, and organic aluminum compounds.
- radical reaction inhibitors examples include phenol-based radical reaction inhibitors such as BHT and amine-based radical reaction inhibitors such as diphenylamine derivatives.
- addition reaction inhibitors include phosphorus-containing compounds such as triphenylphosphine, nitrogen-containing compounds such as tributylamine, tetramethylethylenediamine, and benzotriazole, sulfur-containing compounds, acetylene compounds, hydroperoxy compounds, maleic acid derivatives, 1- ethynylcyclohexanol, 3,5-dimethyl-1-hexyn-3-ol, ethynylmethyldecylcarbinol, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, etc. exemplified.
- reaction inhibitor Since the degree of hardening inhibition effect of the reaction inhibitor varies depending on the chemical structure of the reaction inhibitor, it is desirable to adjust the amount of the reaction inhibitor to the optimum amount for each reaction inhibitor used.
- the curable silicone composition of the present invention may contain inorganic fillers such as finely powdered silica, crystalline silica, hollow fillers, silsesquioxane, etc., and these fillers in order to improve the reinforcing properties.
- a filler surface-hydrophobicized with an organosilicon compound such as an organoalkoxysilane compound, an organochlorosilane compound, an organosilazane compound or a low-molecular-weight siloxane compound, a silicone rubber powder, a silicone resin powder, or the like may be blended.
- the curable silicone composition of the present invention contains the above components (A) to (D) and, if necessary, other components.
- the time it takes for the surface of the curable silicone composition of the present invention to harden in an air atmosphere is longer than the time it takes for the inside to harden. This means that the radical polymerization reaction of component (A) by component (B) proceeds before the addition reaction of components (A) and (C). Due to the precedence of the radical polymerization reaction, poor curing and foaming do not occur even if addition reaction catalyst poisons or moisture are present on the surface of the contacting material.
- the surface curing time is preferably at least 1.2 times the internal curing time, more preferably 1.5 to 50 times. If it is 1.2 times or more, it is possible to more reliably suppress poor curing and foaming on the surface of a substance containing addition reaction catalyst poisons or moisture. Nor.
- the curable silicone composition of the invention can be used as an adhesive.
- the adherend of the adhesive containing the curable silicone composition of the present invention is not particularly limited, and examples thereof include metals and organic resins.
- the curable silicone composition of the present invention has excellent curability and does not cause poor curing or foaming even when addition reaction catalyst poisons or moisture are present on the adherend surface. It can be suitably used for
- Examples 1 to 7 Comparative Examples 1 to 6
- a curable silicone composition was prepared by mixing the following components in the amounts shown in Tables 1 and 2.
- the numerical value of each component in Tables 1 and 2 represents parts by mass unless otherwise specified.
- (A) Component: (A-1) Organopolysiloxane obtained in Synthesis Example 1 (A-2) Organopolysiloxane obtained in Synthesis Example 2 (A-3) Organopolysiloxane obtained in Synthesis Example 3 (A-4) Organopolysiloxane (A-5) obtained in Synthesis Example 4 Organopolysiloxane (A-6) obtained in Synthesis Example 5 Organopolysiloxane (A-7) obtained in Synthesis Example 6 Number of siloxane units Organopolysiloxane having a ratio of M 3V : D 2:500 and a viscosity of 10 Pa ⁇ s at 25°C
- Component (C): an organohydrogenpolysiloxane having a siloxane unit ratio of M:D: DH 2:17:45 and a viscosity at 25°C of 50 mPa ⁇ s
- the curable silicone compositions of Examples 1 to 7 are excellent in surface curability and particularly in depth curability. It can be seen that there is no deterioration in the properties of the adherend, and even if the adherend contains water, it does not generate bubbles.
- Comparative Example 1 in which component (C) was not used, the surface was not cured.
- Comparative Example 2 in which the component (B) was not used, curing inhibition occurred due to the addition reaction catalyst poison, and foaming was caused by the influence of the moisture content of the adherend.
- Comparative Example 3 in which the amount of component (B) was small, the depth curing time was equal to the surface curing time, and foaming occurred under the influence of moisture.
- Comparative Examples 4 to 6 which used unsaturated group-containing organopolysiloxanes that have a small number of methacrylic groups and are not included in the scope of component (A), had extremely long deep-part curing times.
- Comparative Examples 4 and 6 since the number of methacrylic groups contained in one molecule of (A-5) and (A-7) is small, the radical reaction is slow, and the addition reaction between the unsaturated group and the SiH group precedes. foamed under the influence of In Comparative Example 5, both the radical reaction of the methacrylic group and the addition reaction between the unsaturated group and the SiH group were very slow, resulting in insufficient curing.
- the present invention is not limited to the above embodiments.
- the above-described embodiment is an example, and any device having substantially the same configuration as the technical idea described in the claims of the present invention and exhibiting the same effect is the present invention. included in the technical scope of
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Abstract
Description
(A)(a)下記一般式(1)で表される化合物と、(b)下記一般式(2)で表される化合物との付加反応生成物であり、かつ、メタクリル基を1分子中に平均4個以上有するオルガノポリシロキサン:100質量部、
(B)有機過酸化物:0.1~10質量部、
(C)一分子中にケイ素原子に結合した水素原子を少なくとも2個有するオルガノハイドロジェンポリシロキサン:0.1~20質量部、及び
(D)白金族金属触媒:組成物全体に対して白金族金属の含有量が0.1~100質量ppmとなる量
を含有するものである硬化性シリコーン組成物を提供する。
(A)(a)下記一般式(1)で表される化合物と、(b)下記一般式(2)で表される化合物との付加反応生成物であり、かつ、メタクリル基を1分子中に平均4個以上有するオルガノポリシロキサン:100質量部、
(B)有機過酸化物:0.1~10質量部、
(C)一分子中にケイ素原子に結合した水素原子を少なくとも2個有するオルガノハイドロジェンポリシロキサン:0.1~20質量部、及び
(D)白金族金属触媒:組成物全体に対して白金族金属の含有量が0.1~100質量ppmとなる量
を含有するものである硬化性シリコーン組成物である。
(A)成分は、(a)下記一般式(1)で表される化合物と、(b)下記一般式(2)で表される化合物との付加反応生成物であり、かつ、メタクリル基を1分子中に平均4個以上有するオルガノポリシロキサンである。複数のメタクリル基を分子鎖末端に局所的に有することによって、良好な硬化性が得られる。
(B)成分は、加熱によってラジカルを発生する有機過酸化物である。(B)成分は、(A)成分のメタクリル基をラジカル反応により重合させうるものであれば、特に限定されないが、例えば、ケトンパーオキサイド、ハイドロパーオキサイド、ジアシルパーオキサイド、ジアルキルパーオキサイド、パーオキシケタール、アルキルパーエステル、パーカーボネート等が挙げられる。
(C)成分は、一分子中にケイ素原子に結合した水素原子(即ち、SiH基)を少なくとも2個、好ましくは3~500個、より好ましくは3~200個、特に好ましくは3~100個含有するオルガノハイドロジェンポリシロキサンであり、(A)成分との付加反応により、ラジカル重合では硬化不良になりがちな空気界面での硬化を補う役割を有する。
R4 dHeSiO(4-d-e)/2 (3)
(D)成分は、付加反応を促進する白金族金属触媒である。白金族金属触媒としては、上記(A)成分において、(a)成分と(b)成分との付加反応に使用する触媒として例示したものと同じものが挙げられ、中でも白金を含むものであることが好ましい。
本発明の硬化性シリコーン組成物には、目的に応じて、接着性向上剤、ラジカル反応抑制剤、付加反応抑制剤などの成分を添加してもよい。
本発明の硬化性シリコーン組成物は、上述の(A)~(D)成分、及び必要に応じてその他の成分を含むものである。
本発明の硬化性シリコーン組成物は接着剤として用いることができる。本発明の硬化性シリコーン組成物を含む接着剤の被着体には特に制限はなく、例えば、金属、有機樹脂等を挙げることができる。本発明の硬化性シリコーン組成物を150℃以下、好ましくは60~120℃の温度において被着体上で硬化させることにより被着体とシリコーンゴムとを接着させることができる。
撹拌装置、冷却管、および温度計を備えた1Lの4つ口フラスコにシロキサン単位の構成数比がM3V:D=2:500であり、25℃の粘度が10Pa・sのオルガノポリシロキサン500g(ビニル基量80ミリモル)、下記式(4)で表される化合物22.9g(SiH基量88ミリモル)およびKarstedt触媒(白金(0)1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体)のトルエン溶液(白金含有量0.5質量%)0.10gを入れ、撹拌しながらオイルバスを用いて90℃に加熱した。90℃で3時間撹拌を行った後、室温まで冷やし、無色透明なオイル状の反応生成物(A-1)523gを得た。
撹拌装置、冷却管、および温度計を備えた1Lの4つ口フラスコに、シロキサン単位の構成数比がM3V:D=2:750であり、25℃の粘度が30Pa・sのオルガノポリシロキサン500g(ビニル基量54ミリモル)、上記式(4)で表される化合物15.4g(SiH基量59ミリモル)およびKarstedt触媒のトルエン溶液(白金含有量0.5質量%)0.10gを入れ、撹拌しながらオイルバスを用いて90℃に加熱した。90℃で3時間撹拌を行った後、室温まで冷やし、無色透明なオイル状の反応生成物(A-2)515gを得た。
撹拌装置、冷却管、および温度計を備えた1Lの4つ口フラスコに、シロキサン単位の構成数比がM3V:D:D2Φ=2:390:43であり、25℃の粘度が10Pa・sのオルガノポリシロキサン500g(ビニル基量80ミリモル)、上記式(4)で表される化合物22.9g(SiH基量88ミリモル)およびKarstedt触媒のトルエン溶液(白金含有量0.5質量%)0.10gを入れ、撹拌しながらオイルバスを用いて90℃に加熱した。90℃で3時間撹拌を行った後、室温まで冷やし、無色透明なオイル状の反応生成物(A-3)523gを得た。
撹拌装置、冷却管、および温度計を備えた1Lの4つ口フラスコに、シロキサン単位の構成数比がM3V:D=2:500であり、25℃の粘度が10Pa・sのオルガノポリシロキサン500g(ビニル基量80ミリモル)、上記式(4)で表される化合物15.4g(SiH基量59ミリモル)およびKarstedt触媒のトルエン溶液(白金含有量0.5質量%)0.10gを入れ、撹拌しながらオイルバスを用いて90℃に加熱した。90℃で3時間撹拌を行った後、室温まで冷やし、無色透明なオイル状の反応生成物(A-4)514gを得た。
撹拌装置、冷却管、および温度計を備えた1Lの4つ口フラスコに、シロキサン単位の構成数比がM3V:D=2:500であり、25℃の粘度が10Pa・sのオルガノポリシロキサン500g(ビニル基量80ミリモル)、上記式(4)で表される化合物7.7g(SiH基量30ミリモル)およびKarstedt触媒のトルエン溶液(白金含有量0.5質量%)0.10gを入れ、撹拌しながらオイルバスを用いて90℃に加熱した。90℃で3時間撹拌を行った後、室温まで冷やし、無色透明なオイル状の反応生成物(A-5)507gを得た。
撹拌装置、冷却管、および温度計を備えた1Lの4つ口フラスコに、シロキサン単位の構成数比がMV:D=2:500であり、25℃の粘度が10Pa・sのオルガノポリシロキサン500g(ビニル基量27ミリモル)、上記式(4)で表される化合物7.7g(SiH基量30ミリモル)およびKarstedt触媒のトルエン溶液(白金含有量0.5質量%)0.10gを入れ、撹拌しながらオイルバスを用いて90℃に加熱した。90℃で3時間撹拌を行った後、室温まで冷やし、無色透明なオイル状の反応生成物(A-6)507gを得た。
表1及び表2に示す配合量で下記の各成分を混合し、硬化性シリコーン組成物を調製した。なお、表1及び表2における各成分の数値は、他に説明がない限り質量部を表す。
(A-1)合成例1で得られたオルガノポリシロキサン
(A-2)合成例2で得られたオルガノポリシロキサン
(A-3)合成例3で得られたオルガノポリシロキサン
(A-4)合成例4で得られたオルガノポリシロキサン
(A-5)合成例5で得られたオルガノポリシロキサン
(A-6)合成例6で得られたオルガノポリシロキサン
(A-7)シロキサン単位の構成数比がM3V:D=2:500であり、25℃の粘度が10Pa・sのオルガノポリシロキサン
(B-1)1,6-ビス(t-ブチルパーオキシカルボニルオキシ)ヘキサンの70質量%クエン酸トリブチルアセテート溶液(化薬ヌーリオン(株)製、商品名:カヤレン6-70、ベンゼン中0.2モル/Lにおける10時間半減期温度:97℃)
(B-2)ジベンゾイルパーオキサイド、ベンゾイル-m-メチルベンゾイルパーオキサイド、及びm-トルイルパーオキサイドの混合物の40質量%キシレン溶液(日油(株)製、商品名:ナイパーBMT-K40、ベンゼン中0.05モル/Lにおける10時間半減期温度:73℃)
組成物を120℃1時間の条件で硬化し、25℃の環境下で24時間静置した時点の硬さを、デュロメータータイプA硬度計を用いて25℃環境下にて測定した。なお、表面が硬化していなかったものは「硬化せず」とした。
直径60mmのアルミシャーレに20gの組成物を入れ、120℃環境下に入れてから、2.5分、5分、7.5分、10分、12.5分、15分、20分、25分、30分、40分、50分、60分の時点で、内部(表面から2mm以上内側)の状態を確認し、硬化が確認された時間を深部硬化時間とした。
直径60mmのアルミシャーレに20gの組成物を入れ、120℃環境下に入れてから、2.5分、5分、7.5分、10分、12.5分、15分、20分、25分、30分、40分、50分、60分の時点で、表面の硬化を確認し、タックが無くなった時間を表面硬化時間とした。
表面に白金族金属触媒毒である3-メルカプトプロピルトリメトキシシランを塗布したアルミ板を2枚用意し、各組成物を2mm厚みとなるように挟み込み、120℃で1時間加熱して硬化させた。2枚のアルミ板を剥がし取り、シリコーン硬化物が凝集破壊していたものを「接着」、アルミ板との界面が硬化していなかったものを「硬化せず」とした。
30℃90%RHの環境下に24時間暴露した66ナイロン板とガラス板を用意し、66ナイロンが下側、ガラス板が上側で、間に上記組成物が2mm厚みとなるように挟み込み、120℃で1時間加熱して硬化させた。ガラス面から目視で泡が観察されたものを「発泡」とし、泡が見られなかったものを「泡無し」とした。
Claims (4)
- (A)(a)下記一般式(1)で表される化合物と、(b)下記一般式(2)で表される化合物との付加反応生成物であり、かつ、メタクリル基を1分子中に平均4個以上有するオルガノポリシロキサン:100質量部、
(式中、pは、10以上の整数であり、R1は、独立に置換または非置換の炭素原子数1~12の1価の有機基であり、R2は、独立に炭素原子数2~12のアルケニル基である。)
(式中、qは、0~20の整数であり、R3は、独立に置換または非置換の炭素原子数1~12の1価の有機基であり、Z1は、置換または非置換の炭素原子数1~10の2価の有機基である。)
(B)有機過酸化物:0.1~10質量部、
(C)一分子中にケイ素原子に結合した水素原子を少なくとも2個有するオルガノハイドロジェンポリシロキサン:0.1~20質量部、及び
(D)白金族金属触媒:組成物全体に対して白金族金属の含有量が0.1~100質量ppmとなる量
を含有するものであることを特徴とする硬化性シリコーン組成物。 - 前記(A)成分が、前記(a)成分と、前記(b)成分との白金族金属を触媒としたヒドロシリル化反応の生成物であることを特徴とする請求項1に記載の硬化性シリコーン組成物。
- 空気雰囲気下において、表面が硬化するまでにかかる時間が、内部が硬化するまでにかかる時間よりも長いものであることを特徴とする請求項1又は請求項2に記載の硬化性シリコーン組成物。
- 請求項1から請求項3のいずれか一項に記載の硬化性シリコーン組成物からなるものであることを特徴とする接着剤。
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| JP2022122017A (ja) | 2022-08-22 |
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