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WO2022168469A1 - Load sensor - Google Patents

Load sensor Download PDF

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Publication number
WO2022168469A1
WO2022168469A1 PCT/JP2021/047011 JP2021047011W WO2022168469A1 WO 2022168469 A1 WO2022168469 A1 WO 2022168469A1 JP 2021047011 W JP2021047011 W JP 2021047011W WO 2022168469 A1 WO2022168469 A1 WO 2022168469A1
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WO
WIPO (PCT)
Prior art keywords
strain
plate surface
resistor
load sensor
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/047011
Other languages
French (fr)
Japanese (ja)
Inventor
優司 児玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alps Alpine Co Ltd
Original Assignee
Alps Alpine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alps Alpine Co Ltd filed Critical Alps Alpine Co Ltd
Priority to JP2022579381A priority Critical patent/JP7391251B2/en
Publication of WO2022168469A1 publication Critical patent/WO2022168469A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G3/00Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances
    • G01G3/12Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing
    • G01G3/14Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing measuring variations of electrical resistance
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges

Definitions

  • the present invention relates to load sensors.
  • Patent Literature 1 discloses a mounting portion provided with a mounting through-hole penetrating along a first direction, a deformation portion set on one side of the mounting portion, and a deformation portion set on one side of the deformation portion. a plate-like elastically deformable member capable of elastically deforming the deformable portion when a load in the first direction is applied to the receiving portion; and one side of the deformable portion facing the first direction.
  • a strain detecting means disposed on the other side and outputting strain information corresponding to the deformation of the deformation portion, and one side or the other side of the mounting portion facing the first direction, and an annular mounting member fixed around the mounting through hole, the annular mounting member having an annular outer peripheral portion having a larger diameter than the mounting through hole, the annular outer peripheral portion
  • a fixing portion fixed to the elastic deformation member is provided along the annular outer peripheral portion excluding the deformation portion side edge portion closest to the deformation portion of the portion, and the deformation portion side edge portion is attached to the mounting portion.
  • a load sensor is disclosed that is arranged to extend along a third direction orthogonal to a second direction from a portion toward the receiving portion.
  • Load sensors are used not only for vehicle seat occupancy detection purposes as described in Patent Document 1, but also for a variety of other purposes. Sometimes. Reducing the footprint is an ongoing issue for vehicle seat seating detection purposes as well. That is, the load sensor is required to be miniaturized while ensuring measurement accuracy.
  • An object of the present invention is to provide a load sensor that can be miniaturized while ensuring measurement accuracy.
  • a plate-shaped strain-generating body having a first strain-measuring body and a second strain-measuring body provided on a first plate surface which is one plate surface;
  • a holding body that holds the strain body on the outer peripheral side of the first plate surface, and a pressing that presses a second plate surface of the strain body, which is a plate surface opposite to the first plate surface.
  • the load sensor is characterized in that the holder holds the strain-generating body so that the strain-generating body is also curved.
  • the strain-generating body Since the strain-generating body is mounted and held by the holder on its outer peripheral side, when the pressing body presses the strain-generating body, the strain-generating body is less likely to flex on the outer peripheral side, and the strain-generating body near the center of the first plate surface is bent. Deflection occurs preferentially. Since the strain-generating body is held by the holder so that the first virtual line is more curved than the second virtual line, the first strain-measuring body and the second strain-measuring body placed on the first virtual line are , the deflection of the flexure is easier to detect than other parts of the flexure. Therefore, the first strain measuring body and the second strain measuring body can detect the pressing force of the pressing body with high sensitivity.
  • the deformable portion 12 of the mounting portion 11 is fixed at the mounting through-holes 11a and the receiving portion through-holes 13a at both ends thereof. Therefore, the bending of the deformation portion 12 is distributed to both ends. Therefore, in the present invention, the pressing force can be detected by the strain measuring body with high sensitivity as compared with the first invention.
  • the holding body is spaced apart from the first center and is in contact with the first plate surface in a plurality of regions along the first imaginary line, thereby mounting and holding the strain generating body.
  • the first strain measuring body and the second strain measuring body are composed of strain resistors, and the strain resistor and a connection portion of a pair of electrodes connected to the strain resistor are connected to the strain resistor. It may be positioned along one virtual line.
  • the strain resistor When the strain resistor receives elongation strain, the resistance value in the elongation direction increases. Therefore, when the strain resistors constituting the first strain measuring body and the second strain measuring body and the wiring connected to the strain resistors are arranged so that the current flowing through the strain resistors flows along the first virtual line, The detection sensitivity of the pressing force by the first strain measuring body and the second strain measuring body is particularly high.
  • the distance between the first strain measurement body and the second virtual line may be equal to the distance between the second strain measurement body and the second virtual line.
  • the first strain measurement body and the second strain measurement body are positioned symmetrically with respect to the second imaginary line.
  • the first virtual line may pass through the first center.
  • the first strain measurement body and the second strain measurement body are positioned point-symmetrically with respect to the first center.
  • first strain measurement body and the second strain measurement body have a line-symmetrical relationship or a point-symmetrical relationship
  • first strain measurement body and the first strain measurement body A first half-bridge circuit comprising a first resistor connected in series, and a second half-bridge circuit comprising a second strain measuring element and a second resistor connected in series to the second strain measuring element. may be provided on the first plate surface.
  • first strain-measuring body and the second strain-measuring body are positioned at equal distances across the second imaginary line, using a full bridge circuit including these will reduce disturbance in deformation measurement of the strain-generating body. Insensitive.
  • both the first resistor and the second resistor are strain resistors, and the first resistor and the second resistor sandwich the first center. may be arranged symmetrically.
  • the resistors incorporated in the full bridge can be made of the same material, which is expected to improve the productivity of the load sensor.
  • the first resistor and the second resistor have the same response characteristic to the pressing by the pressing body, they are preferably arranged symmetrically with respect to the first center.
  • the arrangement interval between the first strain measurement member and the second strain measurement member on the first plate surface is equal to the first resistor It may be shorter than the arrangement interval between the body and the second resistor on the first plate surface.
  • the point at which the arrangement interval is measured is the center of measurement for a member having a measuring function (such as a strain resistor), and the center of gravity for a resistor not having a measuring function.
  • the response characteristics of the first resistor and the second resistor to the pressure by the pressing body are less sensitive than the response characteristics of the first strain measurement body and the second strain measurement body to the pressure by the pressing body. Since it is preferable from the viewpoint of securing, it is preferable to adjust the arrangement interval in this manner.
  • the first resistor and the second resistor may be arranged along the second virtual line.
  • the response characteristics of the first resistor and the second resistor to the pressing by the pressing body can be especially weakened.
  • the strain body preferentially deforms to bend the first virtual line when the pressing body presses the strain body so as to include the center of the second plate surface. It may have a region that is likely to be elastically deformed so as to occur in the strain body.
  • the pressing body includes a pressing contact portion having a contact end in contact with the second plate surface, and an end of the pressing contact portion on the opposite side of the contact end to the second plate surface. and a pressing shaft portion extending along a linear direction.
  • a holding shaft portion extending along the normal direction of the first plate surface from the side opposite to the position side, and the accommodating portion is arranged inside the hollow portion to hold the first strain-generating body. It may have a holding contact portion in contact with the plate surface, and a retaining portion for maintaining a state in which the strain generating body is held between the pressing contact portion and the holding contact portion.
  • the overall shape of the load sensor can be rod-shaped (cylindrical). For this reason, compared with the load sensor according to the invention 1, for example, it is possible to reduce the projected area (footprint) in the pressing direction.
  • the retaining portion is provided inside the hollow portion, and the pressing body is a flange portion protruding from a position closer to the pressing shaft portion than the contact end. and the flange portion may be engaged with the retaining portion.
  • the retainer can be configured with an E-ring, and the pressing body and the holding body can be assembled with a simple structure.
  • a load sensor that can be made compact while ensuring measurement accuracy is provided.
  • FIG. 1 is a diagram showing constituent elements of a load sensor according to an embodiment of the invention
  • FIG. 4 is a cross-sectional view of the load sensor cut along the XZ plane
  • FIG. 3 is a cross-sectional view of the load sensor taken along the YZ plane
  • FIG. 5 is a diagram showing a comparison between a deformed state (a) of a strain-generating body and a deformed state (b) of a strain-generating body according to the prior art
  • It is a figure which shows a strain-generating body. It is a bottom view of a strain-generating body. It is the front view (a) and side view (b) of a strain-generating body.
  • FIG. 1 is a diagram showing constituent elements of a load sensor according to an embodiment of the invention
  • FIG. 4 is a cross-sectional view of the load sensor cut along the XZ plane
  • FIG. 3 is a cross-sectional view of the load sensor taken along the YZ plane
  • FIG. 5 is a diagram showing
  • FIG. 4 is a diagram showing deformation of a strain body when pressed by a pressing body; 4 is a plan view of a holding body; FIG. FIG. 3 is a cross-sectional view of the holding body cut along the XZ plane; FIG. 2 is a cross-sectional view of the holder cut along the YZ plane; FIG. 3 is a view showing a plan view of a holding body in which the shape of a strain generating body is superimposed. FIG. 3 is a view showing the shape of a strain generating body and the shape of a measuring section superimposed on a plan view of a holding body;
  • FIG. 1 is a diagram showing a load sensor according to one embodiment of the present invention.
  • FIG. 2 is a diagram showing components of a load sensor according to one embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of the load sensor taken along the XZ plane.
  • FIG. 4 is a cross-sectional view of the load sensor taken along the YZ plane.
  • FIG. 5 is a diagram showing a comparison between the deformed state (a) of the strain-generating body and the deformed state (b) of the strain-generating body according to the prior art.
  • FIG. 6 is a diagram showing a strain-generating body.
  • FIG. 7 is a bottom view of the strain generating body. At the bottom right of FIG. 7, the part surrounded by the broken line circle in the central figure is enlarged and displayed.
  • FIG. 8 is a front view (a) and a side view (b) of a strain body.
  • the load sensor 100 includes a plate-shaped strain body 10 having a plate surface along the XY plane, and one side of the strain body 10 (Z1-Z2 direction Z1 side).
  • the holding body 20 is attached to the vehicle body side and the pressing body 30 is attached to the seat side.
  • the strain-generating body 10 has an outer shape obtained by cutting off both ends of a circle in a certain direction (the Y1-Y2 direction in FIG. 7) along parallel straight lines in a plan view. ing.
  • the strain body 10 is preferably made of a material that can be elastically deformed appropriately while maintaining breaking strength.
  • An insulating film is formed by printing on the first plate surface 101 of the strain generating body 10 to be described later, and a measuring circuit is formed on the insulating film.
  • the pressing body 30 has a pressing contact portion 31 having a contact end P in contact with the second plate surface 102 and a side (Z1-Z2 and a pressing shaft portion 32 extending along the normal direction (Z1-Z2 direction) of the second plate surface 102 from the end on the direction Z2 side).
  • the contact end P of the pressing contact portion 31 includes the center (second center 102C) of the second plate surface 102. touch the area.
  • the pressing body 30 is a rotationally symmetrical body about an imaginary straight line along the Z1-Z2 direction.
  • the holding body 20 has an accommodating portion 21 having a hollow portion CP that accommodates the strain body 10 and the pressing contact portion 31, and the side of the accommodating portion 21 proximal to the pressing body 30 (Z1-Z2 direction Z2 side) is opposite. and a holding shaft portion 22 extending along the normal direction (Z1-Z2 direction) of the first plate surface 101 from the side (Z1-Z2 direction Z1 side).
  • the holding shaft portion 22 may have a structure having a through-hole penetrating from the extending direction tip portion (Z1-Z2 direction Z1 side) to the hollow portion CP.
  • the basic shape of the holder 20 is a rotationally symmetrical body having a rotation axis along the Z1-Z2 direction.
  • the accommodating portion 21 is in a state in which the strain body 10 is held between the holding contact portion 211 in contact with the first plate surface 101 of the strain body 10 inside the hollow portion CP, and the pressing contact portion 31 and the holding contact portion 211. and a retaining portion 212 for maintaining the
  • the pressing body 30 has a flange portion 311 protruding from a position closer to the pressing shaft portion 32 than the contact end P (Z1-Z2 direction Z2 side).
  • the retaining portion 212 is provided inside the hollow portion CP, and the pressing body 30 is locked to the retaining portion 212 at the flange portion 311 .
  • the retaining portion 212 can be composed of an E ring. In FIGS. 3 and 4, the E ring is fixed by engaging with a groove 21R provided on the inner surface of the hollow portion CP It is In this case, it is possible to assemble the pressing body 30 and the holding body 20 with a simple structure.
  • the member corresponding to the pressing shaft portion 32 of the pressing body 30 and the member corresponding to the holding shaft portion 22 of the holding body 20 do not overlap when viewed from the pressing direction. placed. Therefore, it is difficult to reduce the footprint of the load sensor.
  • the pressing shaft portion 32 of the pressing body 30 and the holding shaft portion 22 of the holding body 20 are arranged so as to overlap when viewed from the pressing direction (Z1-Z2 direction). Therefore, it is possible to reduce the projected area (footprint) of the load sensor 100 in the pressing direction (Z1-Z2 direction). Further, since the pressing shaft portion 32 of the pressing body 30 and the holding shaft portion 22 of the holding body 20 are on the same axis, the strain body 10 can be pressed efficiently without dispersing the force.
  • the pressing body 30 is strain-generating.
  • the body 10 is pushed, elongation deformation occurs near the center of the first plate surface 101 of the strain body 10 .
  • Strain is generated on the outer peripheral side of the first plate surface 101 of the strain body 10 by contacting the holding contact portion 211 , but since the strain body 10 is not fixed to the holding contact portion 211 , the strain is generated. No stretching deformation occurs on the outer peripheral side of the second plate surface 102 of the body 10 . Therefore, in the load sensor 100, it is sufficient to form a measurement circuit so that the vicinity of the center of the first plate surface 101 of the strain-generating body 10 can be appropriately measured. It becomes possible. This contributes to miniaturization of the load sensor 100 .
  • the strain body 10X when the strain body 10X is fixed to the holder 20X at its outer periphery (FIG. 5(b)) as in the load sensor shown in Invention 1, the strain body 10X Elongation deformation occurs not only at the central portion of the first plate surface 101X but also at the outer peripheral portion of the second plate surface 102X.
  • a full bridge circuit is formed to measure these extensional deformations. Therefore, the measurement circuit tends to be large, and it is difficult to reduce the size of the load sensor as a whole.
  • the holding contact portion 211 of the holding body 20 is provided mainly along the X1-X2 direction, as will be described later (see FIG. 10).
  • the strain body 10 is supported mainly at both ends in the X1-X2 direction.
  • the first plate surface 101 of the strain body 10 is provided with a first strain measuring body 41 and a second strain measuring body 42 capable of strain measurement.
  • the specific configurations of the first strain measurement body 41 and the second strain measurement body 42 are not particularly limited, except that they include a strain measurement section that can measure the elongation deformation of the first plate surface 101 .
  • Non-limiting examples of these constituent materials include strain resistors.
  • the strain resistor is a material whose resistance value changes by deforming following the deformation of the base material (strain generating body 10) on which the strain resistor is provided. For example, when the strain generating body 10 is elongated and deformed, the length of the strain resistor provided on the first plate surface 101 is extended, thereby increasing the resistance value.
  • the in-plane virtual line of the first plate surface 101 passing through the first strain measurement body 41 and the second strain measurement body 42 is defined as a first virtual line L1
  • the first strain measurement body 41 and the second strain measurement body 42 The electrode pattern connected to the strain measurement body 42 is routed so as to be orthogonal to the first virtual line L1, and the first strain measurement body 41 and the second strain measurement body 42 are arranged in the direction along the first virtual line L1. connected at both ends. Therefore, when the strain body 10 is stretched and deformed in the direction along the first imaginary line L1, the strain resistor is stretched and deformed, and the distance between the electrode patterns increases, thereby increasing the resistance value.
  • the strain-generating body 10 elongates and deforms in the direction along the second virtual line L2
  • the strain resistor elongates and deforms, but the distance between the electrode patterns does not change, so there is no large change in the resistance value. In other words, it is less likely to be affected by anything other than elongation deformation in the direction along the first imaginary line L1.
  • the in-plane virtual line of the first plate surface 101 passing through the first strain measurement body 41 and the second strain measurement body 42 is referred to as the first virtual line L1
  • the first strain measurement body 41 and the second strain measurement body A supplementary explanation of what it means to pass through 42 will be given.
  • a first measurement center 41C which is the measurement center position on the first plate surface 101 of the first strain measurement body 41, and a measurement center position on the first plate surface 101 of the second strain measurement body 42
  • a second measurement center 42C is set.
  • the first measurement center 41C and the second measurement center 42C are points that serve as references when the strain measurement unit described above performs measurement.
  • the first measurement center 41C and the second measurement center 42C are the center points (center of gravity positions) of the strain measurement section, and the center points (center of gravity positions) of the first strain measurement body 41 and the second strain measurement body 42. There are many.
  • passing through the first strain measurement body 41 and the second strain measurement body 42 means passing through the first measurement center 41C and the second measurement center 42C.
  • the first measurement center 41C and the second measurement center 42C are other in-plane imaginary lines of the first plate surface 101 orthogonal to the first imaginary line L1. They are positioned so as to sandwich a second imaginary line L2 passing through the first center 101C.
  • the in-plane virtual line is curved according to the deflection when the plane is deflected.
  • the measurement center of the strain measuring body is the normal direction (Z1-Z2 direction) corresponds to the center of gravity of the area located between the electrodes connected to the strain resistor.
  • the normal direction (Z1-Z2 direction) of the first plate surface 101 corresponds to the measurement center of the strain measuring body.
  • the holding body 20 holds the strain body 10 so as to be curved more than the imaginary line L2.
  • the degree of curvature of the in-plane virtual line of the first plate surface 101 is determined by how much the in-plane virtual line stretches, how much the curvature of the in-plane virtual line changes, and It is possible to quantitatively evaluate and make relative comparisons by, for example, how far the end of the curved portion of the in-plane virtual line is separated in the Z1-Z2 direction.
  • the holder 20 supports the strain body 10 on the outer peripheral side of the first plate surface 101 , the deformation of the strain body 10 concentrates on the central portion of the first plate surface 101 . Therefore, by arranging the first strain measurement body 41 and the second strain measurement body 42 so that the first measurement center 41C and the second measurement center 42C sandwich the second imaginary line L2, efficient strain measurement can be performed in a narrow space. Deformation of the strain-generating body 10 can be measured.
  • the first strain measuring body 41 arranged on the first virtual line L1 and the second strain measurement body 42 are easier to detect the deflection of the strain body 10 than other parts of the strain body 10 . Therefore, the first strain measuring body 41 and the second strain measuring body 42 can detect the pressing force of the pressing body 30 with high sensitivity.
  • Such anisotropic curvature of the first plate surface 101 is derived from the structure of the holding contact portion 211 of the holder 20, as described below.
  • the holding body 20 supports the strain generating body 10 at a location where the contact area between the holding contact portion 211 and the first plate surface 101 is spaced apart from the first center 101C, and the contact area of the contact area is held.
  • the holding center which is the center, is positioned along the first imaginary line L1.
  • FIG. 10 is a plan view of the holder.
  • FIG. 11 is a cross-sectional view of the holder taken along the XZ plane.
  • FIG. 12 is a cross-sectional view of the holder taken along the YZ plane.
  • the surface of the holding contact portion 211 on the Z1-Z2 direction Z2 side is rotationally symmetrical with respect to the central axis of the outer shape of the holder 20 (along the Z1-Z2 direction). is not.
  • the surface of the holding contact portion 211 on the Z1-Z2 direction Z2 side has a line-symmetrical shape with respect to the second imaginary line L2 along the Y1-Y2 direction, and the portion on the X1-X2 direction X1 side and the X1-X2 direction
  • the portion on the X2 side has a portion wider than the portion on the Y1-Y2 direction Y1 side and the portion on the Y1-Y2 direction Y2 side.
  • FIG. 13 is a view showing the shape of the strain-generating body superimposed on the plan view of the holding body.
  • a hatched portion is a contact area between the holding contact portion 211 and the strain body 10 .
  • This contact area has two first contact areas CA1 and a second contact area CA2 aligned along the first imaginary line L1, that is, in the X1-X2 direction.
  • the first contact area CA1 and the second contact area CA2 are arranged symmetrically across the second virtual line L2. That is, the first contact center CAC1, which is the center of gravity of the first contact area CA1 when viewed from the Z1-Z2 direction, and the second contact center CAC2, which is the center of gravity of the second contact area CA2 when viewed from the Z1-Z2 direction, are different. , along the first imaginary line L1.
  • the holder 20 holds the strain body 10 by contacting the first plate surface 101 in a plurality of areas along the first imaginary line L1 with the first center 101C interposed therebetween.
  • the holding contact portion 211 and the strain body 10 are in contact with each other in two regions (first contact region CA1 and second contact region CA2) separated from each other. It is held in a state where it is placed on the
  • the strain body 10 is pushed in the Z1-Z2 direction by the pressing body 30, the strain body 10 is bent so that the crease lines are along the Y1-Y2 direction, and the first plate of the strain body 10 is bent.
  • a portion along the X1-X2 direction at the center of the surface 101 is preferentially elongated and deformed.
  • the surface of the holding contact portion 211 on the Z1-Z2 direction Z1 side is located on the Z1-Z2 direction Z1 side at the center of the holding contact portion 211 in the X1-X2 direction. It is separated by a stepped portion 213 formed in a recessed shape.
  • the strain body 10 moves closer to the stepped portion 213 than the ridgeline 214 with the ridgeline 214 of the boundary between the holding contact portion 211 and the stepped portion 213 serving as a fulcrum.
  • the region closer to the holding contact portion 211 than the ridge line 214 deforms so as to rise in the Z1-Z2 direction Z2 side.
  • the region R1 (see FIG. 10) sandwiched between the boundary ridgelines 214 in the X1-X2 direction is preferentially elongated and deformed. Therefore, as shown in FIG. 14, by providing the strain measuring bodies (the first strain measuring body 41 and the second strain measuring body 42) in this region R1, the pressing force can be efficiently measured.
  • the first strain measuring body 41 and the second strain measuring body 42 are composed of the strain resistor SR, and the connection portions EC1 and EC2 of the pair of electrodes E1 and E2 connected to the strain resistor SR and the strain resistor SR is positioned along the first imaginary line L1 (see FIG. 7). That is, the pair of electrodes E1 and E2 connected to the strain resistor SR are arranged orthogonally to the first imaginary line L1, and the connecting portions EC1 and EC2 are the strain resistors in the direction along the first imaginary line L1. It is connected to both ends of SR.
  • the strain resistor SR provided on the first plate surface 101 extends in the X1-X2 direction.
  • the distance DE between the pair of electrodes E1 and E2 increases, and the resistance value between the pair of electrodes E1 and E2 changes. Therefore, if the wires connected to the strain resistors SR constituting the first strain measurement body 41 and the second strain measurement body 42 are arranged so that the current flowing through the strain resistors SR flows along the X1-X2 direction,
  • the detection sensitivity of the pressing force by the first strain measurement body 41 and the second strain measurement body 42 is particularly high.
  • the distance D1 between the first measurement center 41C and the second virtual line L2 is preferably equal to the distance D2 between the second measurement center 42C and the second virtual line L2.
  • the first imaginary line L1 passes through the first center 101C, which makes it possible to particularly improve the measurement accuracy.
  • the first plate surface 101 is provided with a full bridge circuit 60 consisting of two half bridge circuits. That is, one of the two half-bridge circuits is the first half-bridge circuit 61 composed of the first strain measurement body 41 and the first resistor 51 connected in series with the first strain measurement body 41. One is a second half bridge circuit 62 comprising a second strain measuring body 42 and a second resistor 52 connected in series with the second strain measuring body 42 .
  • a full bridge circuit including these is realized.
  • both the first resistor 51 and the second resistor 52 are strain resistors, and the measurement center 51C of the first resistor 51 and the measurement center 52C of the second resistor 52 are aligned with the first center 101C. are arranged symmetrically across the Since the first resistor 51 and the second resistor 52 are made of strain resistors, the resistors incorporated in the full bridge circuit 60 can be made of the same material, which is expected to improve the productivity of the load sensor 100. . In this case, since it is preferable that the first resistor 51 and the second resistor 52 have the same response characteristic to the pressing by the pressing body 30, they are preferably arranged symmetrically with respect to the first center 101C as described above. .
  • the arrangement interval DM between the first strain measurement body 41 and the second strain measurement body 42 on the first plate surface 101 is the first distance between the first resistor 51 and the second resistor 52 . It is shorter than the arrangement interval DL on the plate surface 101 (see FIG. 7).
  • the response characteristics of the first resistor 51 and the second resistor 52 to pressing by the pressing body 30 are less sensitive than the response characteristics of the first strain measuring body 41 and the second strain measuring body 42 to pressing by the pressing body 30. is preferable from the viewpoint of securing the measurement accuracy of the pressing force, it is preferable to adjust the arrangement interval in this manner.
  • FIG. 14 is a diagram in which the shape of the strain-generating body and the shape of the measurement part are superimposed on the plan view of the holding body.
  • the first contact center CAC1 and the second contact center CAC2 as well as the first measurement center 41C and the second measurement center 42C are all on the first imaginary line L1. Since the first contact center CAC1 and the second contact center CAC2 are on the first imaginary line L1, the first imaginary line L1 extends the most when the strain body 10 is pushed in the Z1-Z2 direction by the pressing body 30. transform.
  • first strain measurement body 41 and the second strain measurement body 42 whose measurement centers (first measurement center 41C, second measurement center 42C) are located on the first virtual line L1 are arranged on the first virtual line L1. It expands and deforms greatly along the length of the surface, and efficient measurement of the pressing force can be realized more stably.
  • the first resistor 51 and the second resistor 52 may be normal resistors instead of strain resistors.
  • the resistance values of the first resistor 51 and the second resistor 52 do not change even if the strain generating body 10 is deformed. does not affect the measurement accuracy of
  • the strain body 10 When the strain body 10 is pressed so that the pressing body 30 includes the center of the second plate surface 102, the strain body 10 is preferentially deformed to bend the first imaginary line L1. , it may have a region that is likely to be elastically deformed. Specifically, for example, a region extending in the Y1-Y2 direction through the second center 102C of the second plate surface 102 of the strain body 10 has a groove (notch), or this region is made of a material with a low Young's modulus. It may be replaced. In FIG. 8, grooves (notches) are indicated by phantom lines.
  • strain-generating body 10X strain-generating body 20 of a load sensor according to conventional technology: holding body 20X: holding body 21 of a load sensor according to conventional technology: housing portion 21R: groove 22 on the inner surface of the hollow portion: holding shaft portion 30 : Pressing body 31 : Pressing contact part 32 : Pressing shaft part 41 : First strain measuring body 41C : First measuring center 42 : Second strain measuring body 42C : Second measuring center 51 : First resistor 51C : First resistor Body measurement center 52: second resistor 52C: second resistor measurement center 60: full bridge circuit 61: first half bridge circuit 62: second half bridge circuit 100: load sensor 101: first plate surface 101C: First center 101X: First plate surface 102 according to conventional technology: Second plate surface 102C: Second center 102X: Second plate surface 211 according to conventional technology: Holding contact portion 212: Retaining portion 213: Stepped portion 214: Ridgeline 311 : Flange portion CA1 : First contact area CA2

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  • General Physics & Mathematics (AREA)
  • Measurement Of Force In General (AREA)

Abstract

[Problem] To provide a load sensor that can be adaptable to a reduction in size while ensuring measurement accuracy. [Solution] This load sensor comprises: a strain generating body provided with a first strain measuring body and a second strain measuring body on a first plate surface; a holding body which mounts and holds the strain generating body; and a pressing body which presses a second plate surface of the strain generating body, wherein, when an in-plane virtual line of the first plate surface passing through the first strain measuring body and the second strain measuring body is defined as a first virtual line, the first strain measuring body and the second strain measuring body are positioned so as to sandwich a second virtual line which is orthogonal to the first virtual line and passes through a first center, and when the pressing body presses the strain generating body through contact that includes the center of the second plate surface, the holding body holds the strain generating body such that the first virtual line curves more than the second virtual line.

Description

荷重センサload sensor

 本発明は、荷重センサに関する。 The present invention relates to load sensors.

 特許文献1には、第1方向に沿って貫通する取付用貫通孔が設けられている取付部、前記取付部の一側方に設定される変形部、前記変形部の一側方に設定される受け部からなり、前記受け部に前記第1方向の荷重が加わったときに前記変形部が弾性変形可能な板状の弾性変形部材と、前記変形部の前記第1方向に向いた一面側または他面側に配設され前記変形部の変形に応じた歪情報を出力する歪検出手段と、前記取付部の前記第1方向に向いた一面側または他面側との少なくとも一方であって前記取付用貫通孔の周囲に固着された環状取付部材と、を備えた荷重センサであって、前記環状取付部材は、前記取付用貫通孔より径が大きい環状外周部を有し、前記環状外周部のうち前記変形部に最も近い変形部側縁部を除く前記環状外周部に沿って前記弾性変形部材に固定された固着部が設けられているとともに、前記変形部側縁部が、前記取付部から前記受け部に向かう第2方向に対して直交する第3方向に沿って延在するように配設されていることを特徴とする荷重センサが開示されている。 Patent Literature 1 discloses a mounting portion provided with a mounting through-hole penetrating along a first direction, a deformation portion set on one side of the mounting portion, and a deformation portion set on one side of the deformation portion. a plate-like elastically deformable member capable of elastically deforming the deformable portion when a load in the first direction is applied to the receiving portion; and one side of the deformable portion facing the first direction. Alternatively, at least one of a strain detecting means disposed on the other side and outputting strain information corresponding to the deformation of the deformation portion, and one side or the other side of the mounting portion facing the first direction, and an annular mounting member fixed around the mounting through hole, the annular mounting member having an annular outer peripheral portion having a larger diameter than the mounting through hole, the annular outer peripheral portion A fixing portion fixed to the elastic deformation member is provided along the annular outer peripheral portion excluding the deformation portion side edge portion closest to the deformation portion of the portion, and the deformation portion side edge portion is attached to the mounting portion. A load sensor is disclosed that is arranged to extend along a third direction orthogonal to a second direction from a portion toward the receiving portion.

特開2017-146135号公報JP 2017-146135 A

 荷重センサの用途は特許文献1に記載されるような車両用シートの着座検出目的のみならず、多様な用途に用いられており、従来の荷重センサでは配置できないスペースに配置することが特に求められる場合がある。車両用シートの着座検出目的においてもフットプリントの小型化は継続的な課題である。すなわち、荷重センサは測定精度を確保しつつ小型化することが求められている。 Load sensors are used not only for vehicle seat occupancy detection purposes as described in Patent Document 1, but also for a variety of other purposes. Sometimes. Reducing the footprint is an ongoing issue for vehicle seat seating detection purposes as well. That is, the load sensor is required to be miniaturized while ensuring measurement accuracy.

 本発明は、測定精度を確保しつつ小型化に対応可能な荷重センサを提供することを目的とする。 An object of the present invention is to provide a load sensor that can be miniaturized while ensuring measurement accuracy.

 上記の課題を解決するための本発明は、一態様において、一方の板面である第1板面に第1歪測定体および第2歪測定体が設けられた板状の起歪体と、前記起歪体を前記第1板面の外周側にて載架保持する保持体と、前記起歪体における前記第1板面とは反対側の板面である第2板面を押圧する押圧体と、を備えた荷重センサであって、前記第1歪測定体および前記第2歪測定体を通る前記第1板面の面内仮想線を第1仮想線としたときに、前記第1仮想線に直交する前記第1板面の他の面内仮想線であって前記第1板面の中心である第1中心を通る第2仮想線を挟むように、前記第1歪測定体および前記第2歪測定体は位置し、前記押圧体が前記第2板面の中心を含む領域に接触して前記起歪体を押圧したときに、前記第1仮想線が前記第2仮想線よりも湾曲するように、前記保持体は前記起歪体を保持することを特徴とする荷重センサである。 In one aspect of the present invention for solving the above problems, a plate-shaped strain-generating body having a first strain-measuring body and a second strain-measuring body provided on a first plate surface which is one plate surface; A holding body that holds the strain body on the outer peripheral side of the first plate surface, and a pressing that presses a second plate surface of the strain body, which is a plate surface opposite to the first plate surface. and a body, wherein when an in-plane virtual line of the first plate surface passing through the first strain measurement body and the second strain measurement body is defined as a first virtual line, the first The first strain measuring body and the The second strain measuring body is positioned such that when the pressing body contacts a region including the center of the second plate surface and presses the strain generating body, the first virtual line is positioned relative to the second virtual line. The load sensor is characterized in that the holder holds the strain-generating body so that the strain-generating body is also curved.

 起歪体はその外周側において保持体に載架保持されているため、押圧体が起歪体を押圧すると、起歪体の外周側では撓みが発生しにくく、第1板面の中心近傍において撓みが優先的に発生する。そして、第1仮想線が第2仮想線よりも湾曲するように起歪体は保持体により保持されているため、第1仮想線上に配置された第1歪測定体および第2歪測定体は、起歪体の他の部分よりも起歪体の撓みを検出しやすい。それゆえ、第1歪測定体および第2歪測定体は押圧体による押圧力を高感度で検出することができる。 Since the strain-generating body is mounted and held by the holder on its outer peripheral side, when the pressing body presses the strain-generating body, the strain-generating body is less likely to flex on the outer peripheral side, and the strain-generating body near the center of the first plate surface is bent. Deflection occurs preferentially. Since the strain-generating body is held by the holder so that the first virtual line is more curved than the second virtual line, the first strain-measuring body and the second strain-measuring body placed on the first virtual line are , the deflection of the flexure is easier to detect than other parts of the flexure. Therefore, the first strain measuring body and the second strain measuring body can detect the pressing force of the pressing body with high sensitivity.

 特許文献1に開示される発明(発明1)では、取付部11の変形部12は、その両端の取付用貫通孔11aと受け部貫通孔13aとにおいて固定される。このため、変形部12の撓みは両端に分散する。それゆえ、本発明では、発明1に比べて、押圧力を高感度で歪測定体により検出することができる。 In the invention disclosed in Patent Document 1 (invention 1), the deformable portion 12 of the mounting portion 11 is fixed at the mounting through-holes 11a and the receiving portion through-holes 13a at both ends thereof. Therefore, the bending of the deformation portion 12 is distributed to both ends. Therefore, in the present invention, the pressing force can be detected by the strain measuring body with high sensitivity as compared with the first invention.

 上記の荷重センサにおいて、前記保持体は、前記第1中心を挟んで離間し前記第1仮想線に沿う複数の領域で前記第1板面と接することにより、前記起歪体を載架保持してもよい。このように配置されることにより、起歪体は、第1仮想線の湾曲の程度が特に高くなる。 In the load sensor described above, the holding body is spaced apart from the first center and is in contact with the first plate surface in a plurality of regions along the first imaginary line, thereby mounting and holding the strain generating body. may By arranging in this way, the strain body has a particularly high degree of curvature of the first imaginary line.

 上記の荷重センサにおいて、前記第1歪測定体および前記第2歪測定体は歪抵抗体からなり、前記歪抵抗体に接続される一対の電極の接続部と前記歪抵抗体とは、前記第1仮想線に沿うように位置してもよい。 In the above-described load sensor, the first strain measuring body and the second strain measuring body are composed of strain resistors, and the strain resistor and a connection portion of a pair of electrodes connected to the strain resistor are connected to the strain resistor. It may be positioned along one virtual line.

 歪抵抗体は伸びひずみを受けると伸び方向の抵抗値が大きくなる。したがって、第1歪測定体および第2歪測定体を構成する歪抵抗体および歪抵抗体に接続される配線について、歪抵抗体を流れる電流が第1仮想線に沿って流れるように配置すると、第1歪測定体および第2歪測定体による押圧力の検出感度が特に高くなる。 When the strain resistor receives elongation strain, the resistance value in the elongation direction increases. Therefore, when the strain resistors constituting the first strain measuring body and the second strain measuring body and the wiring connected to the strain resistors are arranged so that the current flowing through the strain resistors flows along the first virtual line, The detection sensitivity of the pressing force by the first strain measuring body and the second strain measuring body is particularly high.

 上記の荷重センサにおいて、前記第1歪測定体と前記第2仮想線との距離は、前記第2歪測定体と前記第2仮想線との距離に等しくてもよい。この場合には、第1歪測定体と第2歪測定体とは第2仮想線に対して線対称の位置にある。 In the above load sensor, the distance between the first strain measurement body and the second virtual line may be equal to the distance between the second strain measurement body and the second virtual line. In this case, the first strain measurement body and the second strain measurement body are positioned symmetrically with respect to the second imaginary line.

 上記の荷重センサにおいて、前記第1仮想線は前記第1中心を通ってもよい。この場合には、第1歪測定体と第2歪測定体とは第1中心に対して点対称の位置にある。 In the above load sensor, the first virtual line may pass through the first center. In this case, the first strain measurement body and the second strain measurement body are positioned point-symmetrically with respect to the first center.

 上記のように、第1歪測定体と第2歪測定体とが線対称の関係にあったり点対称の関係にあったりした場合において、前記第1歪測定体と前記第1歪測定体に直列に接続される第1抵抗体とからなる第1ハーフブリッジ回路、および前記第2歪測定体と前記第2歪測定体に直列に接続される第2抵抗体とからなる第2ハーフブリッジ回路からなるフルブリッジ回路が前記第1板面に設けられていてもよい。 As described above, when the first strain measurement body and the second strain measurement body have a line-symmetrical relationship or a point-symmetrical relationship, the first strain measurement body and the first strain measurement body A first half-bridge circuit comprising a first resistor connected in series, and a second half-bridge circuit comprising a second strain measuring element and a second resistor connected in series to the second strain measuring element. may be provided on the first plate surface.

 第1歪測定体および第2歪測定体が第2仮想線を挟んで等しい距離の位置に構成されていれば、これらを含むフルブリッジ回路を用いることにより、起歪体の変形測定において外乱の影響を受けにくい。 If the first strain-measuring body and the second strain-measuring body are positioned at equal distances across the second imaginary line, using a full bridge circuit including these will reduce disturbance in deformation measurement of the strain-generating body. Insensitive.

 上記のフルブリッジ回路を備える荷重センサにおいて、前記第1抵抗体および前記第2抵抗体はいずれも歪抵抗体からなり、前記第1抵抗体および前記第2抵抗体は、前記第1中心を挟んで対称に配置されていてもよい。 In the load sensor including the full-bridge circuit described above, both the first resistor and the second resistor are strain resistors, and the first resistor and the second resistor sandwich the first center. may be arranged symmetrically.

 第1抵抗体および第2抵抗体が歪抵抗体からなる場合には、フルブリッジに組み込まれる抵抗体を同じ材料で構成することができ、荷重センサの生産性の向上が期待される。この場合において、第1抵抗体および第2抵抗体は押圧体による押圧に対する応答特性が等しいことが好ましいため、第1中心を挟んで対称に配置されることが好ましい。 When the first resistor and the second resistor are made of strain resistors, the resistors incorporated in the full bridge can be made of the same material, which is expected to improve the productivity of the load sensor. In this case, since it is preferable that the first resistor and the second resistor have the same response characteristic to the pressing by the pressing body, they are preferably arranged symmetrically with respect to the first center.

 上記の第1抵抗体および第2抵抗体が歪抵抗体からなる場合において、前記第1歪測定体と前記第2歪測定体との前記第1板面上の配置間隔は、前記第1抵抗体と前記第2抵抗体との前記第1板面上の配置間隔よりも短くてもよい。本明細書において、配置間隔を測定する点は、測定機能を有する部材(歪抵抗体など)については測定中心とし、測定機能を有しない抵抗体については重心とする。 In the case where the first resistor and the second resistor are made of strain resistors, the arrangement interval between the first strain measurement member and the second strain measurement member on the first plate surface is equal to the first resistor It may be shorter than the arrangement interval between the body and the second resistor on the first plate surface. In this specification, the point at which the arrangement interval is measured is the center of measurement for a member having a measuring function (such as a strain resistor), and the center of gravity for a resistor not having a measuring function.

 第1抵抗体および第2抵抗体の押圧体による押圧に対する応答特性は、第1歪測定体および第2歪測定体の押圧体による押圧に対する応答特性よりも鈍感であることが押圧力の測定精度確保の観点から好ましいため、このような配置間隔の調整を行うことが好ましい。 It is found that the response characteristics of the first resistor and the second resistor to the pressure by the pressing body are less sensitive than the response characteristics of the first strain measurement body and the second strain measurement body to the pressure by the pressing body. Since it is preferable from the viewpoint of securing, it is preferable to adjust the arrangement interval in this manner.

 上記のフルブリッジ回路を備える荷重センサにおいて、前記第1抵抗体および前記第2抵抗体は前記第2仮想線に沿って配置されてもよい。第1抵抗体および第2抵抗体が第2仮想線に沿って配置されることにより、第1抵抗体および第2抵抗体の押圧体による押圧に対する応答特性を特に鈍化させることができる。 In the load sensor including the full bridge circuit, the first resistor and the second resistor may be arranged along the second virtual line. By arranging the first resistor and the second resistor along the second imaginary line, the response characteristics of the first resistor and the second resistor to the pressing by the pressing body can be especially weakened.

 上記の荷重センサにおいて、前記起歪体は、前記押圧体が前記第2板面の中心を含むように前記起歪体を押圧したときに、前記第1仮想線を湾曲させる変形が優先的に前記起歪体に生じるように、弾性変形しやすい領域を有してもよい。 In the above-described load sensor, the strain body preferentially deforms to bend the first virtual line when the pressing body presses the strain body so as to include the center of the second plate surface. It may have a region that is likely to be elastically deformed so as to occur in the strain body.

 第1仮想線を湾曲させる変形を優先的に起歪体に生じさせることにより、第1歪測定体および第2歪測定体による押圧力の検出感度を高めることができる。具体的には、押圧方向からみて第2仮想線と重なるようにノッチを起歪体に設けることが例示される。 By preferentially generating the deformation that bends the first virtual line in the strain-generating body, it is possible to increase the detection sensitivity of the pressing force by the first strain-measuring body and the second strain-measuring body. Specifically, providing a notch in the strain body so as to overlap the second imaginary line when viewed from the pressing direction is exemplified.

 上記の荷重センサにおいて、前記押圧体は、前記第2板面に接する接触端を有する押圧接触部と、前記押圧接触部における前記接触端とは反対側の端部から前記第2板面の法線方向に沿って延在する押圧軸部とを有し、前記保持体は、前記起歪体および前記押圧接触部を収容する中空部を有する収容部と、前記収容部における前記押圧体に近位な側とは反対側から前記第1板面の法線方向に沿って延在する保持軸部とを有し、前記収容部は、前記中空部の内部において前記起歪体の前記第1板面と接する保持接触部と、前記押圧接触部が前記保持接触部との間に前記起歪体を挟持する状態を維持するための抜け止め部と、を有してもよい。 In the above-described load sensor, the pressing body includes a pressing contact portion having a contact end in contact with the second plate surface, and an end of the pressing contact portion on the opposite side of the contact end to the second plate surface. and a pressing shaft portion extending along a linear direction. a holding shaft portion extending along the normal direction of the first plate surface from the side opposite to the position side, and the accommodating portion is arranged inside the hollow portion to hold the first strain-generating body. It may have a holding contact portion in contact with the plate surface, and a retaining portion for maintaining a state in which the strain generating body is held between the pressing contact portion and the holding contact portion.

 実質的に押圧軸の方向(押圧方向)に沿って、押圧軸部および保持軸部は並ぶため、荷重センサ全体形状を棒状(筒状)とすることができる。このため、例えば発明1に係る荷重センサとの対比では押圧方向の投影面積(フットプリント)を小さくすることが可能となる。 Since the pressing shaft portion and the holding shaft portion are arranged substantially along the direction of the pressing shaft (pressing direction), the overall shape of the load sensor can be rod-shaped (cylindrical). For this reason, compared with the load sensor according to the invention 1, for example, it is possible to reduce the projected area (footprint) in the pressing direction.

 上記の形状的特徴を有する荷重センサにおいて、前記抜け止め部は、前記中空部の内部に設けられ、前記押圧体は、前記接触端よりも前記押圧軸部に近位な位置から突出するフランジ部を有し、前記フランジ部において前記抜け止め部に係止されていてもよい。具体的には、例えば抜け止め部はEリングを有して構成することが可能であり、押圧体と保持体とを簡単な構造で組み立てることが可能である。 In the load sensor having the above-described shape characteristics, the retaining portion is provided inside the hollow portion, and the pressing body is a flange portion protruding from a position closer to the pressing shaft portion than the contact end. and the flange portion may be engaged with the retaining portion. Specifically, for example, the retainer can be configured with an E-ring, and the pressing body and the holding body can be assembled with a simple structure.

 本発明によれば、測定精度を確保しつつ小型化に対応可能な荷重センサが提供される。 According to the present invention, a load sensor that can be made compact while ensuring measurement accuracy is provided.

本発明の一実施形態に係る荷重センサを示す図である。It is a figure showing a load sensor concerning one embodiment of the present invention. 本発明の一実施形態に係る荷重センサの構成要素を示す図である。1 is a diagram showing constituent elements of a load sensor according to an embodiment of the invention; FIG. 荷重センサをX-Z面で切断した断面図である。4 is a cross-sectional view of the load sensor cut along the XZ plane; FIG. 荷重センサをY-Z面で切断した断面図である。3 is a cross-sectional view of the load sensor taken along the YZ plane; FIG. 起歪体の変形状態(a)と従来技術に係る起歪体の変形状態(b)との対比を示す図である。FIG. 5 is a diagram showing a comparison between a deformed state (a) of a strain-generating body and a deformed state (b) of a strain-generating body according to the prior art; 起歪体を示す図である。It is a figure which shows a strain-generating body. 起歪体の底面図である。It is a bottom view of a strain-generating body. 起歪体の正面図(a)および側面図(b)である。It is the front view (a) and side view (b) of a strain-generating body. 押圧体に押されたときの起歪体の変形を示す図である。FIG. 4 is a diagram showing deformation of a strain body when pressed by a pressing body; 保持体の平面図である。4 is a plan view of a holding body; FIG. 保持体をX-Z面で切断した断面図である。FIG. 3 is a cross-sectional view of the holding body cut along the XZ plane; 保持体をY-Z面で切断した断面図である。FIG. 2 is a cross-sectional view of the holder cut along the YZ plane; 保持体の平面図に、起歪体の形状を重ねた表示した図である。FIG. 3 is a view showing a plan view of a holding body in which the shape of a strain generating body is superimposed. 保持体の平面図に、起歪体の形状および測定部の形状を重ねて表示した図である。FIG. 3 is a view showing the shape of a strain generating body and the shape of a measuring section superimposed on a plan view of a holding body;

 以下、図面を参照しつつ本発明の実施形態について説明する。なお、以下の説明では、同一の部材には同一の符号を付し、一度説明した部材については適宜その説明を省略する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, the same members are denoted by the same reference numerals, and the description of members that have already been described will be omitted as appropriate.

 図1は、本発明の一実施形態に係る荷重センサを示す図である。図2は、本発明の一実施形態に係る荷重センサの構成要素を示す図である。図3は、荷重センサをX-Z面で切断した断面図である。図4は、荷重センサをY-Z面で切断した断面図である。図5は、起歪体の変形状態(a)と従来技術に係る起歪体の変形状態(b)との対比を示す図である。図6は起歪体を示す図である。図7は、起歪体の底面図である。図7の右下には中央部の図の破線の円に囲まれた部分が拡大表示されている。図8は、起歪体の正面図(a)および側面図(b)である。 FIG. 1 is a diagram showing a load sensor according to one embodiment of the present invention. FIG. 2 is a diagram showing components of a load sensor according to one embodiment of the present invention. FIG. 3 is a cross-sectional view of the load sensor taken along the XZ plane. FIG. 4 is a cross-sectional view of the load sensor taken along the YZ plane. FIG. 5 is a diagram showing a comparison between the deformed state (a) of the strain-generating body and the deformed state (b) of the strain-generating body according to the prior art. FIG. 6 is a diagram showing a strain-generating body. FIG. 7 is a bottom view of the strain generating body. At the bottom right of FIG. 7, the part surrounded by the broken line circle in the central figure is enlarged and displayed. FIG. 8 is a front view (a) and a side view (b) of a strain body.

 図1から図4に示すように、荷重センサ100は、X-Y平面に沿った板面を有する板状の起歪体10と、起歪体10の一方(Z1-Z2方向Z1側)の板面である第1板面101の外周側にて起歪体10を載架保持する保持体20と、起歪体10における第1板面101とは反対側(Z1-Z2方向Z2側)の板面である第2板面102を押圧する押圧体30と、を有する。例えば、荷重センサ100が車両用シートの着座検出目的に用いられる場合には、保持体20が車体側に取り付けられ、押圧体30がシート側に取り付けられる。 As shown in FIGS. 1 to 4, the load sensor 100 includes a plate-shaped strain body 10 having a plate surface along the XY plane, and one side of the strain body 10 (Z1-Z2 direction Z1 side). A holding body 20 for mounting and holding the strain body 10 on the outer peripheral side of the first plate surface 101, which is a plate surface, and the opposite side of the strain body 10 to the first plate surface 101 (Z1-Z2 direction Z2 side) and a pressing body 30 that presses the second plate surface 102 which is the plate surface of the plate. For example, when the load sensor 100 is used for the purpose of detecting seating of a vehicle seat, the holding body 20 is attached to the vehicle body side and the pressing body 30 is attached to the seat side.

 図6から図8に示されるように、起歪体10は、平面視で、円形のある方向(図7においてはY1-Y2方向)の両端を平行な直線に沿って切り落とした外形を有している。起歪体10は、破壊強度を維持しつつ適度に弾性変形する材料から構成されていることが好ましく、そのような材料として、SUS630などの600番台の析出硬化型ステンレスが例示される。なお、後述する起歪体10の第1板面101には絶縁膜を印刷で形成し、絶縁膜の上に測定回路が形成されている。 As shown in FIGS. 6 to 8, the strain-generating body 10 has an outer shape obtained by cutting off both ends of a circle in a certain direction (the Y1-Y2 direction in FIG. 7) along parallel straight lines in a plan view. ing. The strain body 10 is preferably made of a material that can be elastically deformed appropriately while maintaining breaking strength. An insulating film is formed by printing on the first plate surface 101 of the strain generating body 10 to be described later, and a measuring circuit is formed on the insulating film.

 押圧体30は、図3および図4に示されるように、第2板面102に接する接触端Pを有する押圧接触部31と、押圧接触部31における接触端Pとは反対側(Z1-Z2方向Z2側)の端部から第2板面102の法線方向(Z1-Z2方向)に沿って延在する押圧軸部32とを有する。押圧体30がその軸方向(Z1-Z2方向)に第2板面102を押圧したときに、押圧接触部31の接触端Pは、第2板面102の中心(第2中心102C)を含む領域に接触する。本実施形態において、押圧体30は、Z1-Z2方向に沿った仮想直線を軸とした回転対称体である。 As shown in FIGS. 3 and 4, the pressing body 30 has a pressing contact portion 31 having a contact end P in contact with the second plate surface 102 and a side (Z1-Z2 and a pressing shaft portion 32 extending along the normal direction (Z1-Z2 direction) of the second plate surface 102 from the end on the direction Z2 side). When the pressing body 30 presses the second plate surface 102 in its axial direction (Z1-Z2 direction), the contact end P of the pressing contact portion 31 includes the center (second center 102C) of the second plate surface 102. touch the area. In this embodiment, the pressing body 30 is a rotationally symmetrical body about an imaginary straight line along the Z1-Z2 direction.

 保持体20は、起歪体10および押圧接触部31を収容する中空部CPを有する収容部21と、収容部21における押圧体30に近位な側(Z1-Z2方向Z2側)とは反対側(Z1-Z2方向Z1側)から第1板面101の法線方向(Z1-Z2方向)に沿って延在する保持軸部22とを有する。なお、保持軸部22は延在方向先端部(Z1-Z2方向Z1側)から中空部CPに貫通する貫通孔を備えた構造としてもよい。このような構造にすることで、起歪体10が中空部CPに収容されたときに、貫通孔を介して起歪体10と外部との電気的な配線の引き回しが可能となる。本実施形態において、保持体20の基本形状は、Z1-Z2方向に沿った回転軸を有する回転対称体である。 The holding body 20 has an accommodating portion 21 having a hollow portion CP that accommodates the strain body 10 and the pressing contact portion 31, and the side of the accommodating portion 21 proximal to the pressing body 30 (Z1-Z2 direction Z2 side) is opposite. and a holding shaft portion 22 extending along the normal direction (Z1-Z2 direction) of the first plate surface 101 from the side (Z1-Z2 direction Z1 side). Note that the holding shaft portion 22 may have a structure having a through-hole penetrating from the extending direction tip portion (Z1-Z2 direction Z1 side) to the hollow portion CP. With such a structure, when the strain-generating body 10 is accommodated in the hollow portion CP, it is possible to route electrical wiring between the strain-generating body 10 and the outside through the through-holes. In this embodiment, the basic shape of the holder 20 is a rotationally symmetrical body having a rotation axis along the Z1-Z2 direction.

 収容部21は、中空部CPの内部において起歪体10の第1板面101と接する保持接触部211と、押圧接触部31が保持接触部211との間に起歪体10を挟持する状態を維持するための抜け止め部212と、を有する。 The accommodating portion 21 is in a state in which the strain body 10 is held between the holding contact portion 211 in contact with the first plate surface 101 of the strain body 10 inside the hollow portion CP, and the pressing contact portion 31 and the holding contact portion 211. and a retaining portion 212 for maintaining the

 押圧体30は、接触端Pよりも押圧軸部32に近位(Z1-Z2方向Z2側)な位置から突出するフランジ部311を有する。抜け止め部212は中空部CPの内部に設けられ、押圧体30は、フランジ部311において抜け止め部212に係止される。具体的には、例えば抜け止め部212はEリングで構成することが可能であり、図3および図4では、Eリングは中空部CPの内面に設けられた溝21Rと係合することにより固定されている。この場合には、押圧体30と保持体20とを簡単な構造で組み立てることが可能である。 The pressing body 30 has a flange portion 311 protruding from a position closer to the pressing shaft portion 32 than the contact end P (Z1-Z2 direction Z2 side). The retaining portion 212 is provided inside the hollow portion CP, and the pressing body 30 is locked to the retaining portion 212 at the flange portion 311 . Specifically, for example, the retaining portion 212 can be composed of an E ring. In FIGS. 3 and 4, the E ring is fixed by engaging with a groove 21R provided on the inner surface of the hollow portion CP It is In this case, it is possible to assemble the pressing body 30 and the holding body 20 with a simple structure.

 ここで、発明1に示される荷重センサでは、押圧体30の押圧軸部32に相当する部材と、保持体20の保持軸部22に相当する部材とが、押圧方向からみたときに、重なりなく配置される。このため、荷重センサのフットプリントを小さくすることは難しい。 Here, in the load sensor shown in Invention 1, the member corresponding to the pressing shaft portion 32 of the pressing body 30 and the member corresponding to the holding shaft portion 22 of the holding body 20 do not overlap when viewed from the pressing direction. placed. Therefore, it is difficult to reduce the footprint of the load sensor.

 これに対し、荷重センサ100では、押圧体30の押圧軸部32と、保持体20の保持軸部22とが、押圧方向(Z1-Z2方向)からみたときに、重なるように配置される。このため、荷重センサ100の押圧方向(Z1-Z2方向)の投影面積(フットプリント)を小さくすることが可能である。また、押圧体30の押圧軸部32と、保持体20の保持軸部22とが、同一軸になるので力が分散することなく起歪体10を効率的に押圧することができる。 On the other hand, in the load sensor 100, the pressing shaft portion 32 of the pressing body 30 and the holding shaft portion 22 of the holding body 20 are arranged so as to overlap when viewed from the pressing direction (Z1-Z2 direction). Therefore, it is possible to reduce the projected area (footprint) of the load sensor 100 in the pressing direction (Z1-Z2 direction). Further, since the pressing shaft portion 32 of the pressing body 30 and the holding shaft portion 22 of the holding body 20 are on the same axis, the strain body 10 can be pressed efficiently without dispersing the force.

 図5(a)に示されるように、保持体20の保持接触部211は、起歪体10を第1板面101の外周側にて載架保持しているため、押圧体30が起歪体10を押したときに、起歪体10の第1板面101の中心付近において、伸び変形が生じる。起歪体10の第1板面101の外周側では、保持接触部211と接触することによりひずみは発生するが、起歪体10が保持接触部211に対して固定されていないため、起歪体10の第2板面102の外周側に伸び変形は生じない。このため、荷重センサ100では、起歪体10の第1板面101の中心付近を適切に測定できるように測定回路を形成すればよく、測定精度を確保したまま測定回路の面積の小型化が可能となる。これは、荷重センサ100の小型化に資する。 As shown in FIG. 5A, since the holding contact portion 211 of the holder 20 holds the strain body 10 on the outer peripheral side of the first plate surface 101, the pressing body 30 is strain-generating. When the body 10 is pushed, elongation deformation occurs near the center of the first plate surface 101 of the strain body 10 . Strain is generated on the outer peripheral side of the first plate surface 101 of the strain body 10 by contacting the holding contact portion 211 , but since the strain body 10 is not fixed to the holding contact portion 211 , the strain is generated. No stretching deformation occurs on the outer peripheral side of the second plate surface 102 of the body 10 . Therefore, in the load sensor 100, it is sufficient to form a measurement circuit so that the vicinity of the center of the first plate surface 101 of the strain-generating body 10 can be appropriately measured. It becomes possible. This contributes to miniaturization of the load sensor 100 .

 これに対し、発明1に示される荷重センサのように、起歪体10Xがその外周において保持体20Xに対して固定されている場合(図5(b))には、起歪体10Xの第1板面101Xの中心部とともに、第2板面102Xの外周部において伸び変形が生じる。発明1では、これらの伸び変形を測定するようにフルブリッジ回路が形成されている。このため、測定回路が大きくなる傾向があり、荷重センサ全体の形状を小型化することが難しい。 On the other hand, when the strain body 10X is fixed to the holder 20X at its outer periphery (FIG. 5(b)) as in the load sensor shown in Invention 1, the strain body 10X Elongation deformation occurs not only at the central portion of the first plate surface 101X but also at the outer peripheral portion of the second plate surface 102X. In invention 1, a full bridge circuit is formed to measure these extensional deformations. Therefore, the measurement circuit tends to be large, and it is difficult to reduce the size of the load sensor as a whole.

 保持体20の保持接触部211は、後述するように、主として、X1-X2方向に沿って設けられている(図10参照)。言い換えると、起歪体10は主としてX1-X2方向の両端において載架保持している。 The holding contact portion 211 of the holding body 20 is provided mainly along the X1-X2 direction, as will be described later (see FIG. 10). In other words, the strain body 10 is supported mainly at both ends in the X1-X2 direction.

 以下、起歪体10に設けられた測定回路について説明する。
 図6などに示されるように、起歪体10の第1板面101には、歪測定可能な第1歪測定体41および第2歪測定体42が設けられている。第1歪測定体41および第2歪測定体42は、第1板面101の伸び変形を測定できる歪測定部を備えていること以外、具体的な構成は特に限定されない。これらの構成材料の限定されない例示として、歪抵抗体を挙げることができる。歪抵抗体は、歪抵抗体が設けられた基材(起歪体10)の変形に追従して変形することにより、抵抗値が変化する材料である。例えば、起歪体10が伸び変形すると、第1板面101に設けられた歪抵抗体の長さが伸び、これにより、抵抗値が高くなる。
The measuring circuit provided in the strain generating body 10 will be described below.
As shown in FIG. 6 and the like, the first plate surface 101 of the strain body 10 is provided with a first strain measuring body 41 and a second strain measuring body 42 capable of strain measurement. The specific configurations of the first strain measurement body 41 and the second strain measurement body 42 are not particularly limited, except that they include a strain measurement section that can measure the elongation deformation of the first plate surface 101 . Non-limiting examples of these constituent materials include strain resistors. The strain resistor is a material whose resistance value changes by deforming following the deformation of the base material (strain generating body 10) on which the strain resistor is provided. For example, when the strain generating body 10 is elongated and deformed, the length of the strain resistor provided on the first plate surface 101 is extended, thereby increasing the resistance value.

 より詳しく説明すると、第1歪測定体41および第2歪測定体42を通る第1板面101の面内仮想線を第1仮想線L1としたときに、第1歪測定体41および第2歪測定体42に接続される電極パターンは、第1仮想線L1に直交するように引き回され、第1歪測定体41および第2歪測定体42の第1仮想線L1に沿った方向の両端に接続されている。したがって、起歪体10が第1仮想線L1に沿った方向に伸び変形すると、歪抵抗体が伸び変形するとともに電極パターン間の距離が広がることで抵抗値が高くなる。逆に起歪体10が第2仮想線L2に沿った方向に伸び変形した場合には、歪抵抗体は伸び変形するが、電極パターン間の距離は変わらないので大きな抵抗値の変化はない。つまり、第1仮想線L1に沿った方向への伸び変形以外の影響を受けにくい。 More specifically, when the in-plane virtual line of the first plate surface 101 passing through the first strain measurement body 41 and the second strain measurement body 42 is defined as a first virtual line L1, the first strain measurement body 41 and the second strain measurement body 42 The electrode pattern connected to the strain measurement body 42 is routed so as to be orthogonal to the first virtual line L1, and the first strain measurement body 41 and the second strain measurement body 42 are arranged in the direction along the first virtual line L1. connected at both ends. Therefore, when the strain body 10 is stretched and deformed in the direction along the first imaginary line L1, the strain resistor is stretched and deformed, and the distance between the electrode patterns increases, thereby increasing the resistance value. Conversely, when the strain-generating body 10 elongates and deforms in the direction along the second virtual line L2, the strain resistor elongates and deforms, but the distance between the electrode patterns does not change, so there is no large change in the resistance value. In other words, it is less likely to be affected by anything other than elongation deformation in the direction along the first imaginary line L1.

 なお、第1歪測定体41および第2歪測定体42を通る第1板面101の面内仮想線を第1仮想線L1と前述したが、第1歪測定体41および第2歪測定体42を通るとはどの様なことかを補足説明する。 Although the in-plane virtual line of the first plate surface 101 passing through the first strain measurement body 41 and the second strain measurement body 42 is referred to as the first virtual line L1, the first strain measurement body 41 and the second strain measurement body A supplementary explanation of what it means to pass through 42 will be given.

 図7に示されるように、第1歪測定体41の第1板面101における測定中心位置である第1測定中心41Cおよび第2歪測定体42の第1板面101における測定中心位置である第2測定中心42Cが設定される。第1測定中心41Cおよび第2測定中心42Cはそれぞれ前述した歪測定部が計測する際の基準となる点ということができる。多くの場合、第1測定中心41Cおよび第2測定中心42Cは歪測定部の中心点(重心位置)であり、第1歪測定体41および第2歪測定体42の中心点(重心位置)であることが多い。このように、本明細書において、第1歪測定体41および第2歪測定体42を通るとは、第1測定中心41Cおよび第2測定中心42Cを通ることを意味する。 As shown in FIG. 7, a first measurement center 41C, which is the measurement center position on the first plate surface 101 of the first strain measurement body 41, and a measurement center position on the first plate surface 101 of the second strain measurement body 42 A second measurement center 42C is set. It can be said that the first measurement center 41C and the second measurement center 42C are points that serve as references when the strain measurement unit described above performs measurement. In many cases, the first measurement center 41C and the second measurement center 42C are the center points (center of gravity positions) of the strain measurement section, and the center points (center of gravity positions) of the first strain measurement body 41 and the second strain measurement body 42. There are many. Thus, in this specification, passing through the first strain measurement body 41 and the second strain measurement body 42 means passing through the first measurement center 41C and the second measurement center 42C.

 図7に示されるように、第1測定中心41Cおよび第2測定中心42Cは、第1仮想線L1に直交する第1板面101の他の面内仮想線であって第1板面101の中心である第1中心101Cを通る第2仮想線L2を挟むように位置する。面内仮想線は、面が撓んだ場合には、その撓みに応じて湾曲する。 As shown in FIG. 7, the first measurement center 41C and the second measurement center 42C are other in-plane imaginary lines of the first plate surface 101 orthogonal to the first imaginary line L1. They are positioned so as to sandwich a second imaginary line L2 passing through the first center 101C. The in-plane virtual line is curved according to the deflection when the plane is deflected.

 歪測定体(第1歪測定体41、第2歪測定体42)の測定中心は、その歪測定体が歪抵抗体からなる場合には、第1板面101の法線方向(Z1-Z2方向)からみたときの歪抵抗体に接続された電極間に位置する部分の面積の重心が該当する。歪測定体が例えば半導体チップに設けられた歪測定部と、その制御ICとがモールドされた構造を有している場合には、第1板面101の法線方向(Z1-Z2方向)からみたときの歪測定部の重心が歪測定体の測定中心に該当する。 The measurement center of the strain measuring body (first strain measuring body 41, second strain measuring body 42) is the normal direction (Z1-Z2 direction) corresponds to the center of gravity of the area located between the electrodes connected to the strain resistor. For example, when the strain measuring body has a structure in which a strain measuring portion provided on a semiconductor chip and its control IC are molded, the normal direction (Z1-Z2 direction) of the first plate surface 101 The center of gravity of the strain measuring unit when viewed corresponds to the measurement center of the strain measuring body.

 押圧体30が第2板面102の中心(第2中心102C)を含む領域に接触して起歪体10を押圧したときに、図9に示されるように、第1仮想線L1が第2仮想線L2よりも湾曲するように、保持体20は起歪体10を保持する。なお、第1板面101の面内仮想線の湾曲の程度は、無負荷の状態との対比で、面内仮想線がどの程度伸びたか、面内仮想線の曲率がどの程度変化したか、面内仮想線の湾曲部分の端部がどの程度Z1-Z2方向に離間したか、などにより定量的に評価し、相対比較することができる。 When the pressing body 30 contacts a region including the center (second center 102C) of the second plate surface 102 and presses the strain body 10, as shown in FIG. The holding body 20 holds the strain body 10 so as to be curved more than the imaginary line L2. The degree of curvature of the in-plane virtual line of the first plate surface 101 is determined by how much the in-plane virtual line stretches, how much the curvature of the in-plane virtual line changes, and It is possible to quantitatively evaluate and make relative comparisons by, for example, how far the end of the curved portion of the in-plane virtual line is separated in the Z1-Z2 direction.

 前述のように、保持体20は起歪体10を第1板面101の外周側にて載架保持するため、起歪体10の変形は第1板面101の中心部に集中する。それゆえ、第1測定中心41Cおよび第2測定中心42Cが第2仮想線L2を挟むように、第1歪測定体41および第2歪測定体42を配置することにより、狭いスペースで効率的に起歪体10の変形を測定することができる。 As described above, since the holder 20 supports the strain body 10 on the outer peripheral side of the first plate surface 101 , the deformation of the strain body 10 concentrates on the central portion of the first plate surface 101 . Therefore, by arranging the first strain measurement body 41 and the second strain measurement body 42 so that the first measurement center 41C and the second measurement center 42C sandwich the second imaginary line L2, efficient strain measurement can be performed in a narrow space. Deformation of the strain-generating body 10 can be measured.

 そして、第1仮想線L1が第2仮想線L2よりも湾曲するように起歪体10は保持体20により保持されているため、第1仮想線L1上に配置された第1歪測定体41および第2歪測定体42は、起歪体10の他の部分よりも起歪体10の撓みを検出しやすい。それゆえ、第1歪測定体41および第2歪測定体42は押圧体30の押圧力を高感度で検出することができる。 Since the strain generating body 10 is held by the holding body 20 so that the first virtual line L1 is more curved than the second virtual line L2, the first strain measuring body 41 arranged on the first virtual line L1 and the second strain measurement body 42 are easier to detect the deflection of the strain body 10 than other parts of the strain body 10 . Therefore, the first strain measuring body 41 and the second strain measuring body 42 can detect the pressing force of the pressing body 30 with high sensitivity.

 このような第1板面101の湾曲の異方性は、次に説明するように、保持体20の保持接触部211の構造に由来する。 Such anisotropic curvature of the first plate surface 101 is derived from the structure of the holding contact portion 211 of the holder 20, as described below.

 保持体20は、具体的には保持接触部211と第1板面101との接触領域が、第1中心101Cを挟んで離間した箇所で起歪体10を載架保持し、接触領域の接触中心である保持中心はそれぞれ第1仮想線L1に沿って位置する。 Specifically, the holding body 20 supports the strain generating body 10 at a location where the contact area between the holding contact portion 211 and the first plate surface 101 is spaced apart from the first center 101C, and the contact area of the contact area is held. The holding center, which is the center, is positioned along the first imaginary line L1.

 図10は保持体の平面図である。図11は、保持体をX-Z面で切断した断面図である。図12は、保持体をY-Z面で切断した断面図である。図10から図12に示されるように、保持接触部211のZ1-Z2方向Z2側の面は、保持体20の外形の中心軸(Z1-Z2方向に沿っている。)に対して回転対称ではない。保持接触部211のZ1-Z2方向Z2側の面は、Y1-Y2方向に沿う第2仮想線L2に対して線対称の形状を有し、X1-X2方向X1側の部分およびX1-X2方向X2側の部分に、Y1-Y2方向Y1側の部分およびY1-Y2方向Y2側の部分よりも幅が広い部分を有する。 FIG. 10 is a plan view of the holder. FIG. 11 is a cross-sectional view of the holder taken along the XZ plane. FIG. 12 is a cross-sectional view of the holder taken along the YZ plane. As shown in FIGS. 10 to 12, the surface of the holding contact portion 211 on the Z1-Z2 direction Z2 side is rotationally symmetrical with respect to the central axis of the outer shape of the holder 20 (along the Z1-Z2 direction). is not. The surface of the holding contact portion 211 on the Z1-Z2 direction Z2 side has a line-symmetrical shape with respect to the second imaginary line L2 along the Y1-Y2 direction, and the portion on the X1-X2 direction X1 side and the X1-X2 direction The portion on the X2 side has a portion wider than the portion on the Y1-Y2 direction Y1 side and the portion on the Y1-Y2 direction Y2 side.

 図13は、保持体の平面図に、起歪体の形状を重ねた表示した図である。ハッチングの部分が保持接触部211と起歪体10との接触領域である。この接触領域は、第1仮想線L1に沿って、すなわちX1-X2方向に並ぶ2つの第1接触領域CA1、第2接触領域CA2を有する。第1接触領域CA1と第2接触領域CA2とは、第2仮想線L2を挟んで対称に配置されている。すなわち、Z1-Z2方向からみたときの第1接触領域CA1の重心である第1接触中心CAC1と、Z1-Z2方向からみたときの第2接触領域CA2の重心である第2接触中心CAC2とは、第1仮想線L1に沿って位置する。 FIG. 13 is a view showing the shape of the strain-generating body superimposed on the plan view of the holding body. A hatched portion is a contact area between the holding contact portion 211 and the strain body 10 . This contact area has two first contact areas CA1 and a second contact area CA2 aligned along the first imaginary line L1, that is, in the X1-X2 direction. The first contact area CA1 and the second contact area CA2 are arranged symmetrically across the second virtual line L2. That is, the first contact center CAC1, which is the center of gravity of the first contact area CA1 when viewed from the Z1-Z2 direction, and the second contact center CAC2, which is the center of gravity of the second contact area CA2 when viewed from the Z1-Z2 direction, are different. , along the first imaginary line L1.

 このように、保持体20は、第1中心101Cを挟んで離間し第1仮想線L1に沿う複数の領域で第1板面101と接することにより、起歪体10を載架保持する。具体的には、保持接触部211と起歪体10とは互いに離間した2つの領域(第1接触領域CA1および第2接触領域CA2)で接触し、しかも、起歪体10は保持接触部211に載置された状態で保持されている。かかる懸架保持により、起歪体10が押圧体30によりZ1-Z2方向に押されると、折り筋がY1-Y2方向に沿うように起歪体10は屈曲し、起歪体10の第1板面101の中心部でX1-X2方向に沿った部分が優先的に伸び変形する。この部分に歪測定体(第1歪測定体41および第2歪測定体42)を設けることにより、押圧力の効率的な計測が実現される。 In this way, the holder 20 holds the strain body 10 by contacting the first plate surface 101 in a plurality of areas along the first imaginary line L1 with the first center 101C interposed therebetween. Specifically, the holding contact portion 211 and the strain body 10 are in contact with each other in two regions (first contact region CA1 and second contact region CA2) separated from each other. It is held in a state where it is placed on the When the strain body 10 is pushed in the Z1-Z2 direction by the pressing body 30, the strain body 10 is bent so that the crease lines are along the Y1-Y2 direction, and the first plate of the strain body 10 is bent. A portion along the X1-X2 direction at the center of the surface 101 is preferentially elongated and deformed. By providing the strain measuring bodies (the first strain measuring body 41 and the second strain measuring body 42) in this portion, the pressing force can be efficiently measured.

 より詳細に説明すると、図10、図11に示すように、保持接触部211のZ1-Z2方向Z1側の面は、保持接触部211のX1-X2方向の中央において、Z1-Z2方向Z1側に窪んだ凹形状に形成された段差部213によって分断されている。起歪体10が押圧体30によりZ1-Z2方向Z1側に押されると、起歪体10は保持接触部211と段差部213との境界の稜線214を支点として稜線214よりも段差部213側の領域はZ1-Z2方向Z1側へ押し込まれ、稜線214よりも保持接触部211側の領域はZ1-Z2方向Z2側へ浮き上がるような変形をする。これにより、X1-X2方向において上記境界の稜線214に挟まれた領域R1(図10参照)が優先的に伸び変形する。したがって、図14に示されるように、この領域R1に歪測定体(第1歪測定体41および第2歪測定体42)を設けることにより、押圧力の効率的な計測が実現される。 More specifically, as shown in FIGS. 10 and 11, the surface of the holding contact portion 211 on the Z1-Z2 direction Z1 side is located on the Z1-Z2 direction Z1 side at the center of the holding contact portion 211 in the X1-X2 direction. It is separated by a stepped portion 213 formed in a recessed shape. When the strain body 10 is pushed in the Z1-Z2 direction Z1 side by the pressing body 30, the strain body 10 moves closer to the stepped portion 213 than the ridgeline 214 with the ridgeline 214 of the boundary between the holding contact portion 211 and the stepped portion 213 serving as a fulcrum. is pushed in the Z1-Z2 direction Z1 side, and the region closer to the holding contact portion 211 than the ridge line 214 deforms so as to rise in the Z1-Z2 direction Z2 side. As a result, the region R1 (see FIG. 10) sandwiched between the boundary ridgelines 214 in the X1-X2 direction is preferentially elongated and deformed. Therefore, as shown in FIG. 14, by providing the strain measuring bodies (the first strain measuring body 41 and the second strain measuring body 42) in this region R1, the pressing force can be efficiently measured.

 本実施形態では、第1歪測定体41および第2歪測定体42が歪抵抗体SRからなり、歪抵抗体SRに接続される一対の電極E1,E2の接続部EC1,EC2と歪抵抗体SRとは、第1仮想線L1に沿うように位置する(図7参照。)。つまり、歪抵抗体SRに接続される一対の電極E1,E2は第1仮想線L1に直交して配置され、その接続部EC1,EC2は、第1仮想線L1に沿った方向における歪抵抗体SRの両端部に接続される。押圧体30が起歪体10を押すことにより第1板面101がX1-X2方向に優先的に伸びると、第1板面101に設けられた歪抵抗体SRはX1-X2方向に伸びるとともに、一対の電極E1,E2間の距離DEが広がり、一対の電極E1,E2間の抵抗値が変化する。したがって、第1歪測定体41および第2歪測定体42を構成する歪抵抗体SRに接続される配線について、歪抵抗体SRを流れる電流がX1-X2方向に沿って流れるように配置すると、第1歪測定体41および第2歪測定体42による押圧力の検出感度が特に高くなる。 In this embodiment, the first strain measuring body 41 and the second strain measuring body 42 are composed of the strain resistor SR, and the connection portions EC1 and EC2 of the pair of electrodes E1 and E2 connected to the strain resistor SR and the strain resistor SR is positioned along the first imaginary line L1 (see FIG. 7). That is, the pair of electrodes E1 and E2 connected to the strain resistor SR are arranged orthogonally to the first imaginary line L1, and the connecting portions EC1 and EC2 are the strain resistors in the direction along the first imaginary line L1. It is connected to both ends of SR. When the first plate surface 101 preferentially extends in the X1-X2 direction by the pressing body 30 pressing the strain generating body 10, the strain resistor SR provided on the first plate surface 101 extends in the X1-X2 direction. , the distance DE between the pair of electrodes E1 and E2 increases, and the resistance value between the pair of electrodes E1 and E2 changes. Therefore, if the wires connected to the strain resistors SR constituting the first strain measurement body 41 and the second strain measurement body 42 are arranged so that the current flowing through the strain resistors SR flows along the X1-X2 direction, The detection sensitivity of the pressing force by the first strain measurement body 41 and the second strain measurement body 42 is particularly high.

 測定精度を高める観点から、第1測定中心41Cと第2仮想線L2との距離D1は、第2測定中心42Cと第2仮想線L2との距離D2に等しいことが好ましい。図7では、第1仮想線L1は第1中心101Cを通っており、測定精度を特に高めることが可能である。 From the viewpoint of improving measurement accuracy, the distance D1 between the first measurement center 41C and the second virtual line L2 is preferably equal to the distance D2 between the second measurement center 42C and the second virtual line L2. In FIG. 7, the first imaginary line L1 passes through the first center 101C, which makes it possible to particularly improve the measurement accuracy.

 図6などに示されるように、第1板面101には、2つのハーフブリッジ回路からなるフルブリッジ回路60が設けられている。すなわち、2つのハーフブリッジ回路の一つは、第1歪測定体41と、第1歪測定体41に直列に接続される第1抵抗体51とからなる第1ハーフブリッジ回路61であり、もう一つは、第2歪測定体42と、第2歪測定体42に直列に接続される第2抵抗体52とからなる第2ハーフブリッジ回路62である。荷重センサ100では、第1歪測定体41と第2歪測定体42とが第2仮想線L2を挟んで等しい距離の位置に構成されている(D1=D2)ため、これらを含むフルブリッジ回路60を用いることにより、外乱の影響を受けにくい起歪体10の変形測定が実現される。 As shown in FIG. 6 and the like, the first plate surface 101 is provided with a full bridge circuit 60 consisting of two half bridge circuits. That is, one of the two half-bridge circuits is the first half-bridge circuit 61 composed of the first strain measurement body 41 and the first resistor 51 connected in series with the first strain measurement body 41. One is a second half bridge circuit 62 comprising a second strain measuring body 42 and a second resistor 52 connected in series with the second strain measuring body 42 . In the load sensor 100, since the first strain measuring body 41 and the second strain measuring body 42 are arranged at equal distances across the second virtual line L2 (D1=D2), a full bridge circuit including these By using 60, deformation measurement of the strain generating body 10 that is less susceptible to disturbances is realized.

 本実施形態では、第1抵抗体51および第2抵抗体52はいずれも歪抵抗体からなり、第1抵抗体51の測定中心51Cおよび第2抵抗体52の測定中心52Cは、第1中心101Cを挟んで対称に配置されている。第1抵抗体51および第2抵抗体52が歪抵抗体からなるため、フルブリッジ回路60に組み込まれる抵抗体を同じ材料で構成することができ、荷重センサ100の生産性の向上が期待される。この場合において、第1抵抗体51および第2抵抗体52は押圧体30による押圧に対する応答特性が等しいことが好ましいため、上記のように第1中心101Cを挟んで対称に配置されることが好ましい。 In this embodiment, both the first resistor 51 and the second resistor 52 are strain resistors, and the measurement center 51C of the first resistor 51 and the measurement center 52C of the second resistor 52 are aligned with the first center 101C. are arranged symmetrically across the Since the first resistor 51 and the second resistor 52 are made of strain resistors, the resistors incorporated in the full bridge circuit 60 can be made of the same material, which is expected to improve the productivity of the load sensor 100. . In this case, since it is preferable that the first resistor 51 and the second resistor 52 have the same response characteristic to the pressing by the pressing body 30, they are preferably arranged symmetrically with respect to the first center 101C as described above. .

 本実施形態では、さらに、第1歪測定体41と第2歪測定体42との第1板面101の上の配置間隔DMは、第1抵抗体51と第2抵抗体52との第1板面101の上の配置間隔DLよりも短い(図7参照。)。第1抵抗体51および第2抵抗体52の押圧体30による押圧に対する応答特性は、第1歪測定体41および第2歪測定体42の押圧体30による押圧に対する応答特性よりも鈍感であることが押圧力の測定精度確保の観点から好ましいため、このような配置間隔の調整を行うことが好ましい。 Further, in the present embodiment, the arrangement interval DM between the first strain measurement body 41 and the second strain measurement body 42 on the first plate surface 101 is the first distance between the first resistor 51 and the second resistor 52 . It is shorter than the arrangement interval DL on the plate surface 101 (see FIG. 7). The response characteristics of the first resistor 51 and the second resistor 52 to pressing by the pressing body 30 are less sensitive than the response characteristics of the first strain measuring body 41 and the second strain measuring body 42 to pressing by the pressing body 30. is preferable from the viewpoint of securing the measurement accuracy of the pressing force, it is preferable to adjust the arrangement interval in this manner.

 図14は、保持体の平面図に、起歪体の形状および測定部の形状を重ねた表示した図である。図14に示されるように、本実施形態では、第1接触中心CAC1および第2接触中心CAC2ならびに第1測定中心41Cおよび第2測定中心42Cは、いずれも第1仮想線L1上にある。第1接触中心CAC1および第2接触中心CAC2が第1仮想線L1上にあることにより、起歪体10が押圧体30によりZ1-Z2方向に押されたときに第1仮想線L1がもっとも伸び変形する。それゆえ、それぞれの測定中心(第1測定中心41C、第2測定中心42C)が第1仮想線L1上に位置する第1歪測定体41および第2歪測定体42は第1仮想線L1に沿って大きく伸び変形し、押圧力の効率的な計測がより安定的に実現される。 FIG. 14 is a diagram in which the shape of the strain-generating body and the shape of the measurement part are superimposed on the plan view of the holding body. As shown in FIG. 14, in this embodiment, the first contact center CAC1 and the second contact center CAC2 as well as the first measurement center 41C and the second measurement center 42C are all on the first imaginary line L1. Since the first contact center CAC1 and the second contact center CAC2 are on the first imaginary line L1, the first imaginary line L1 extends the most when the strain body 10 is pushed in the Z1-Z2 direction by the pressing body 30. transform. Therefore, the first strain measurement body 41 and the second strain measurement body 42 whose measurement centers (first measurement center 41C, second measurement center 42C) are located on the first virtual line L1 are arranged on the first virtual line L1. It expands and deforms greatly along the length of the surface, and efficient measurement of the pressing force can be realized more stably.

 以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。 The embodiments described above are described to facilitate understanding of the present invention, and are not described to limit the present invention. Therefore, each element disclosed in the above embodiments is meant to include all design changes and equivalents that fall within the technical scope of the present invention.

 例えば、第1抵抗体51および第2抵抗体52は歪抵抗体ではなく、通常の抵抗体であってもよい。この場合には、第1抵抗体51および第2抵抗体52は起歪体10が変形しても抵抗値が変化しないため、これらは、第1板面101のどの位置にあっても押圧力の測定精度に影響しない。 For example, the first resistor 51 and the second resistor 52 may be normal resistors instead of strain resistors. In this case, the resistance values of the first resistor 51 and the second resistor 52 do not change even if the strain generating body 10 is deformed. does not affect the measurement accuracy of

 起歪体10は、押圧体30が第2板面102の中心を含むように起歪体10を押圧したときに、第1仮想線L1を湾曲させる変形が優先的に起歪体10に生じるように、弾性変形しやすい領域を有していてもよい。具体的には、例えば、起歪体10の第2板面102の第2中心102Cを通りY1-Y2方向に延びる領域に溝(ノッチ)が入っていたり、この領域がヤング率の低い材料に置き換わっていたりしてもよい。図8では、溝(ノッチ)を仮想線で示した。 When the strain body 10 is pressed so that the pressing body 30 includes the center of the second plate surface 102, the strain body 10 is preferentially deformed to bend the first imaginary line L1. , it may have a region that is likely to be elastically deformed. Specifically, for example, a region extending in the Y1-Y2 direction through the second center 102C of the second plate surface 102 of the strain body 10 has a groove (notch), or this region is made of a material with a low Young's modulus. It may be replaced. In FIG. 8, grooves (notches) are indicated by phantom lines.

10    :起歪体
10X   :従来技術に係る荷重センサの起歪体
20    :保持体
20X   :従来技術に係る荷重センサの保持体
21   :収容部
21R  :中空部の内面の溝
22   :保持軸部
30   :押圧体
31   :押圧接触部
32   :押圧軸部
41   :第1歪測定体
41C  :第1測定中心
42   :第2歪測定体
42C  :第2測定中心
51   :第1抵抗体
51C  :第1抵抗体の測定中心
52   :第2抵抗体
52C  :第2抵抗体の測定中心
60   :フルブリッジ回路
61   :第1ハーフブリッジ回路
62   :第2ハーフブリッジ回路
100  :荷重センサ
101  :第1板面
101C :第1中心
101X :従来技術に係る第1板面
102  :第2板面
102C :第2中心
102X :従来技術に係る第2板面
211  :保持接触部
212  :抜け止め部
213  :段差部
214  :稜線
311  :フランジ部
CA1  :第1接触領域
CA2  :第2接触領域
CAC1 :第1接触中心
CAC2 :第2接触中心
CP   :中空部
D1   :距離
D2   :距離
DE   :電極E1,E2間の距離
DL   :配置間隔
DM   :配置間隔
E1   :電極
E2   :電極
L1   :第1仮想線
L2   :第2仮想線
P    :接触端
R1   :領域
SR   :歪抵抗体
EC1  :電極E1と歪抵抗体SRとの接続部
EC2  :電極E2と歪抵抗体SRとの接続部
REFERENCE SIGNS LIST 10: strain-generating body 10X: strain-generating body 20 of a load sensor according to conventional technology: holding body 20X: holding body 21 of a load sensor according to conventional technology: housing portion 21R: groove 22 on the inner surface of the hollow portion: holding shaft portion 30 : Pressing body 31 : Pressing contact part 32 : Pressing shaft part 41 : First strain measuring body 41C : First measuring center 42 : Second strain measuring body 42C : Second measuring center 51 : First resistor 51C : First resistor Body measurement center 52: second resistor 52C: second resistor measurement center 60: full bridge circuit 61: first half bridge circuit 62: second half bridge circuit 100: load sensor 101: first plate surface 101C: First center 101X: First plate surface 102 according to conventional technology: Second plate surface 102C: Second center 102X: Second plate surface 211 according to conventional technology: Holding contact portion 212: Retaining portion 213: Stepped portion 214: Ridgeline 311 : Flange portion CA1 : First contact area CA2 : Second contact area CAC1 : First contact center CAC2 : Second contact center CP : Hollow portion D1 : Distance D2 : Distance DE : Distance DL between electrodes E1 and E2 : Layout interval DM : Layout interval E1 : Electrode E2 : Electrode L1 : First virtual line L2 : Second virtual line P : Contact edge R1 : Region SR : Strain resistor EC1 : Connection EC2 between electrode E1 and strain resistor SR : connection part between the electrode E2 and the strain resistor SR

Claims (12)

 一方の板面である第1板面に第1歪測定体および第2歪測定体が設けられた板状の起歪体と、
 前記起歪体を前記第1板面の外周側にて載架保持する保持体と、
 前記起歪体における前記第1板面とは反対側の板面である第2板面を押圧する押圧体と、
を備えた荷重センサであって、
 前記第1歪測定体および前記第2歪測定体を通る前記第1板面の面内仮想線を第1仮想線としたときに、
 前記第1仮想線に直交する前記第1板面の他の面内仮想線であって前記第1板面の中心である第1中心を通る第2仮想線を挟むように、前記第1歪測定体および前記第2歪測定体は位置し、
 前記押圧体が前記第2板面の中心を含む領域に接触して前記起歪体を押圧したときに、前記第1仮想線が前記第2仮想線よりも湾曲するように、前記保持体は前記起歪体を保持すること
を特徴とする荷重センサ。
a plate-shaped strain-generating body having a first strain-measuring body and a second strain-measuring body provided on a first plate surface, which is one plate surface;
a holding body that supports and holds the strain generating body on the outer peripheral side of the first plate surface;
a pressing body that presses a second plate surface opposite to the first plate surface of the strain generating body;
A load sensor comprising
When the in-plane virtual line of the first plate surface passing through the first strain measurement body and the second strain measurement body is defined as a first virtual line,
The first strain so as to sandwich a second virtual line that is another in-plane virtual line of the first plate surface orthogonal to the first virtual line and that passes through a first center that is the center of the first plate surface. the measuring body and the second strain measuring body are positioned;
The holding body is configured such that when the pressing body contacts a region including the center of the second plate surface and presses the strain generating body, the first virtual line is curved more than the second virtual line. A load sensor that holds the strain-generating body.
 前記保持体は、前記第1中心を挟んで離間し前記第1仮想線に沿う複数の領域で前記第1板面と接することにより、前記起歪体を載架保持することを特徴とする請求項1に記載の荷重センサ。 The holding body is spaced apart from the first center and is in contact with the first plate surface in a plurality of regions along the first imaginary line, thereby mounting and holding the strain generating body. Item 1. The load sensor according to item 1.  前記第1歪測定体および前記第2歪測定体は歪抵抗体からなり、
 前記歪抵抗体に接続される一対の電極の接続部と前記歪抵抗体とは、前記第1仮想線に沿うように位置する、請求項1または請求項2に記載の荷重センサ。
The first strain measuring body and the second strain measuring body are composed of strain resistors,
3. The load sensor according to claim 1, wherein a connecting portion of a pair of electrodes connected to said strain resistor and said strain resistor are positioned along said first imaginary line.
 前記第1歪測定体と前記第2仮想線との距離は、前記第2歪測定体と前記第2仮想線との距離に等しい、請求項1から請求項3のいずれか1項に記載の荷重センサ。 4. The distance between the first strain measuring body and the second virtual line is equal to the distance between the second strain measuring body and the second virtual line according to any one of claims 1 to 3. load sensor.  前記第1仮想線は前記第1中心を通る、請求項1から請求項4のいずれか1項に記載の荷重センサ。 The load sensor according to any one of claims 1 to 4, wherein said first imaginary line passes through said first center.  前記第1歪測定体と前記第1歪測定体に直列に接続される第1抵抗体とからなる第1ハーフブリッジ回路、および前記第2歪測定体と前記第2歪測定体に直列に接続される第2抵抗体とからなる第2ハーフブリッジ回路からなるフルブリッジ回路が前記第1板面に設けられている、請求項4または請求項5に記載の荷重センサ。 A first half-bridge circuit comprising the first strain-measuring body and a first resistor connected in series with the first strain-measuring body, and a second strain-measuring body connected in series with the second strain-measuring body. 6. The load sensor according to claim 4, wherein a full bridge circuit comprising a second half bridge circuit comprising a second resistor and a second resistor is provided on the first plate surface.  前記第1抵抗体および前記第2抵抗体はいずれも歪抵抗体からなり、前記第1抵抗体および前記第2抵抗体は、前記第1中心を挟んで対称に配置される、請求項6に記載の荷重センサ。 7. The method according to claim 6, wherein both said first resistor and said second resistor are strain resistors, and said first resistor and said second resistor are arranged symmetrically with respect to said first center. Load sensor as described.  前記第1歪測定体と前記第2歪測定体との前記第1板面上の配置間隔は、前記第1抵抗体と前記第2抵抗体との前記第1板面上の配置間隔よりも短い、請求項7に記載の荷重センサ。 The arrangement interval of the first strain measurement body and the second strain measurement body on the first plate surface is larger than the arrangement interval of the first resistor and the second resistor on the first plate surface. 8. The load sensor of claim 7, short.  前記第1抵抗体および前記第2抵抗体は前記第2仮想線に沿って配置される、請求項7または請求項8に記載の荷重センサ。 The load sensor according to claim 7 or 8, wherein said first resistor and said second resistor are arranged along said second imaginary line.  前記起歪体は、前記押圧体が前記第2板面の中心を含むように前記起歪体を押圧したときに、前記第1仮想線を湾曲させる変形が優先的に前記起歪体に生じるように、弾性変形しやすい領域を有する、請求項1から請求項9のいずれか1項に記載の荷重センサ。 When the strain body is pressed so that the pressing body includes the center of the second plate surface, the strain body is preferentially deformed to bend the first imaginary line. 10. The load sensor according to any one of claims 1 to 9, wherein the load sensor has a region that is easily deformed elastically.  前記押圧体は、前記第2板面に接する接触端を有する押圧接触部と、前記押圧接触部における前記接触端とは反対側の端部から前記第2板面の法線方向に沿って延在する押圧軸部とを有し、
 前記保持体は、前記起歪体および前記押圧接触部を収容する中空部を有する収容部と、前記収容部における前記押圧体に近位な側とは反対側から前記第1板面の法線方向に沿って延在する保持軸部とを有し、
 前記収容部は、前記中空部の内部において前記起歪体の前記第1板面と接する保持接触部と、前記押圧接触部が前記保持接触部との間に前記起歪体を挟持する状態を維持するための抜け止め部と、を有する、請求項1から請求項9のいずれか1項に記載の荷重センサ。
The pressing body includes a pressing contact portion having a contact end in contact with the second plate surface, and an end portion of the pressing contact portion opposite to the contact end, extending along the normal direction of the second plate surface. and a pressing shaft portion present,
The holding body includes an accommodating portion having a hollow portion that accommodates the strain generating body and the pressing contact portion, and a normal line of the first plate surface from the opposite side of the accommodating portion to the side proximal to the pressing body in the accommodating portion. a holding shaft extending along a direction;
The accommodating portion has a holding contact portion in contact with the first plate surface of the strain-generating body inside the hollow portion, and a state in which the strain-generating body is sandwiched between the pressing contact portion and the holding contact portion. 10. The load sensor according to any one of claims 1 to 9, further comprising a retainer for retaining.
 前記抜け止め部は、前記中空部の内部に設けられ、
 前記押圧体は、前記接触端よりも前記押圧軸部に近位な位置から突出するフランジ部を有し、前記フランジ部において前記抜け止め部に係止される、請求項11に記載の荷重センサ。
The retaining portion is provided inside the hollow portion,
12. The load sensor according to claim 11, wherein the pressing body has a flange portion protruding from a position closer to the pressing shaft portion than the contact end, and the flange portion is locked by the retaining portion. .
PCT/JP2021/047011 2021-02-02 2021-12-20 Load sensor Ceased WO2022168469A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4965272U (en) * 1972-09-16 1974-06-07
JPH10267766A (en) * 1997-03-24 1998-10-09 Meisei Electric Co Ltd Load detector and its mounting structure
WO2006006670A1 (en) * 2004-07-14 2006-01-19 Nagano Keiki Co., Ltd. Load sensor
WO2006006677A1 (en) * 2004-07-14 2006-01-19 Nagano Keiki Co., Ltd. Load sensor and method of producing the same
WO2009095326A1 (en) * 2008-01-29 2009-08-06 Werner Turck Gmbh & Co. Kg Force sensor
JP2020197425A (en) * 2019-05-31 2020-12-10 株式会社東海理化電機製作所 Load sensor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4965272U (en) * 1972-09-16 1974-06-07
JPH10267766A (en) * 1997-03-24 1998-10-09 Meisei Electric Co Ltd Load detector and its mounting structure
WO2006006670A1 (en) * 2004-07-14 2006-01-19 Nagano Keiki Co., Ltd. Load sensor
WO2006006677A1 (en) * 2004-07-14 2006-01-19 Nagano Keiki Co., Ltd. Load sensor and method of producing the same
WO2009095326A1 (en) * 2008-01-29 2009-08-06 Werner Turck Gmbh & Co. Kg Force sensor
JP2020197425A (en) * 2019-05-31 2020-12-10 株式会社東海理化電機製作所 Load sensor

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