WO2022141229A1 - Sucralose preparation method, crude product solution, and sucralose - Google Patents
Sucralose preparation method, crude product solution, and sucralose Download PDFInfo
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- WO2022141229A1 WO2022141229A1 PCT/CN2020/141531 CN2020141531W WO2022141229A1 WO 2022141229 A1 WO2022141229 A1 WO 2022141229A1 CN 2020141531 W CN2020141531 W CN 2020141531W WO 2022141229 A1 WO2022141229 A1 WO 2022141229A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H1/00—Processes for the preparation of sugar derivatives
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H1/00—Processes for the preparation of sugar derivatives
- C07H1/06—Separation; Purification
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H5/00—Compounds containing saccharide radicals in which the hetero bonds to oxygen have been replaced by the same number of hetero bonds to halogen, nitrogen, sulfur, selenium, or tellurium
- C07H5/02—Compounds containing saccharide radicals in which the hetero bonds to oxygen have been replaced by the same number of hetero bonds to halogen, nitrogen, sulfur, selenium, or tellurium to halogen
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
Definitions
- the invention belongs to the technical field of fine chemicals, and particularly relates to a preparation method of sucralose, a crude product solution and sucralose.
- Sucralose belongs to a new generation of sweeteners, which has the advantages of high sweetness, no calories, good stability and high safety, and has a very broad market prospect. Regarding the synthesis process of sucralose, great progress has been made since the advent of sucralose.
- the mainstream synthesis process is the single-group protection method: the 6-position hydroxyl group with the highest activity of sucrose is selectively protected, usually in the form of acetate, that is, to generate sucrose-6-ethyl ester, sucrose-6-ethyl ester
- sucrose-6-ethyl ester The three hydroxyl groups at the 4, 1' and 6' positions of sucralose are selectively chlorinated to generate sucralose-6-ethyl ester, and the sucralose-6-ethyl ester is deacetylated to generate sucralose.
- the existing technology basically adopts a catalytic amount of sodium methoxide (MeONa) as a catalyst, and alcoholysis is carried out in methanol (MeOH) to remove the acetyl group to generate sucralose, and by-product methyl acetate etc. .
- MeONa/MeOH catalytic system has the advantages of mild conditions, rapid reaction and high yield, but it also has certain disadvantages. For example, MeONa is relatively expensive and cannot be recycled, which increases the production cost; the generated methyl acetate can not be used as a by-product.
- the types of materials that need to be operated in the technological process are added.
- sucralose-6-ethyl ester as the reaction raw material often contains a small amount of water
- hydrolysis reaction as a side reaction, which competes with the main reaction of alcoholysis, which not only causes a large amount of waste of catalyst MeONa, but also generates sodium acetate.
- the cationic resin is exchanged to generate acetic acid, and the acetic acid remains in the sucralose product, which makes the product have an obvious acidic odor, which seriously affects the product quality.
- the present application is proposed in order to provide a preparation method of sucralose, its crude product solution and sucralose which overcome the above problems or at least partially solve the above problems.
- a preparation method of sucralose comprising:
- Dissolving step dissolving sucralose-6-ethyl ester in ethanol to form a sucralose-6-ethyl ester reaction solution;
- Distillation step distilling the sucralose-6-ethyl ester reaction solution to remove moisture therein;
- Catalysis step adding an alkaline catalyst to the sucralose-6-ethyl ester reaction solution obtained in the distillation step, and reacting under preset conditions, so that the sucralose-6-ethyl ester undergoes a deacylation reaction , forming a mixed solution of sucralose;
- the step of removing impurities filtering the mixed solution of sucralose to obtain a crude product solution of sucralose.
- a crude sucralose product solution is provided, which is prepared by the above-mentioned preparation method, wherein the by-product acetic acid content is less than or equal to 230 ppm.
- a sucralose is provided, which is obtained by crystallizing and refining the above-mentioned sucralose crude product solution.
- the beneficial effects of the present application are as follows: the present application adopts ethanol as a solvent, and the by-product ethyl acetate is a species originally used in the sucralose production process flow, and can be applied to the process, thereby reducing the number of The types of materials to be treated in the sucralose generation process significantly reduce the difficulty and cost of post-treatment; and the water in the reaction system can be removed by azeotropic distillation to avoid the occurrence of hydrolysis side reactions, which greatly reduces the The content of the by-product acetic acid improves the product quality of sucralose; and the catalyst in the present application can be recycled through simple treatment, thereby reducing the production cost of sucralose.
- FIG. 1 shows a schematic flowchart of a method for preparing sucralose according to an embodiment of the present application.
- MeONa/MeOH represents the coexistence of the two, specifically using MeONa as a catalyst and MeOH as a solvent
- MeONa/MeOH represents the coexistence of the two, specifically using MeONa as a catalyst and MeOH as a solvent
- MeONa/MeOH represents the coexistence of the two, specifically using MeONa as a catalyst and MeOH as a solvent
- the MeONa/MeOH system is widely used.
- As a catalyst there are many drawbacks, such as large catalyst consumption and difficult recovery; and the by-product methyl acetate increases the material types of the overall reaction system, and increases the difficulty and workload of post-processing.
- MeONa can be replaced by many different types of bases, which can be strong bases, weak bases, organic bases or inorganic bases, etc., and also include bases
- bases which can be strong bases, weak bases, organic bases or inorganic bases, etc., and also include bases
- the deacetylation process can be smoothly catalyzed by bases in immobilized form such as anion resins.
- the present application uses ethanol (EtOH) as a solvent, and cheaper and readily available bases as catalysts, such as sodium hydroxide (NaOH), potassium hydroxide (KOH), etc., to successfully realize sucralose-6-
- EtOH ethanol
- bases such as sodium hydroxide (NaOH), potassium hydroxide (KOH), etc.
- the catalytic deacetylation process of ethyl ester makes up for many deficiencies of the MeONa/MeOH catalytic system.
- the inventor also found that, because the sucralose-6-ethyl ester as the reaction raw material often contains a small amount of water, in the presence of MeONa, the hydrolysis of the sucralose-6-ethyl ester will be caused, and the hydrolysis reaction is used as a side reaction. , competes with the main reaction of alcoholysis, will consume a large amount of catalyst MeONa, and generate sodium acetate (AcONa), and sodium acetate is exchanged with acidic cation resin to generate acetic acid (HOAc). In the sucralose product, the product has an obvious acidic odor, which seriously affects the product quality. In view of the above problems, the present application adopts the means of distillation to remove the water in the reaction system by azeotroping of ethanol and water, so as to avoid the side reaction of hydrolysis to generate acetic acid.
- Fig. 1 shows the schematic flow sheet of the preparation method of sucralose according to an embodiment of the present application, including:
- Dissolving step S110 Dissolving sucralose-6-ethyl ester in ethanol to form a sucralose-6-ethyl ester reaction solution.
- sucralose-6-acetate the chemical reaction process is shown in the reaction formula (1).
- the 6-position hydroxyl group has the highest activity of sucrose.
- sucrose and acetic anhydride are used for protection.
- the esterification reaction produces sucrose-6-ethyl ester.
- the deacylation reaction is carried out to finally generate sucralose. protection to avoid substitution of the hydroxyl group at the 6-position by a chlorine atom.
- the present application mainly improves the step of deacetylation.
- sodium methoxide (MeONa) is usually used as a catalyst and methanol (MeOH) is used as a solvent for the deacetylation reaction.
- MeOH methanol
- a side reaction of hydrolysis will occur, which will compete with the main reaction of alcoholysis, such as the reaction process such as the reaction formula ( 2) shown.
- reaction formula (2) From the prior art shown in reaction formula (2), in the MeONa/MeOH catalytic system process, there is competition between the main reaction of alcoholysis and the side reaction of hydrolysis, and the hydrolysis reaction will consume the catalyst MeONa, and generate sodium acetate, and the sodium acetate is processed by The acid cation resin exchanges to produce acetic acid, which remains in the final product and affects the odor and taste of sucralose. Moreover, methyl acetate is generated by using methanol as a solvent, which increases the types of materials in the reaction system and increases the burden for post-processing.
- the application adopts ethanol as solvent, it should be noted that the ethanol adopted in the application is dehydrated alcohol, rather than the mixed solution of ethanol and water, and a commercially available product is used.
- Distillation step S120 Distill the sucralose-6-ethyl ester reaction solution to remove water therein.
- Ethanol and water can be azeotroped, and the water in the system can be brought out by azeotropic distillation of the ethanolic solution of the sucralose-6-ethyl ester containing water.
- the present application is relatively The technology adds a distillation step to remove a small amount of water in the sucralose-6-ethyl ester reaction solution.
- One or more of the existing techniques can be used for the distillation method.
- Catalysis step S130 adding an alkaline catalyst to the sucralose-6-ethyl ester reaction solution obtained in the distillation step, and reacting under preset conditions, so that the sucralose-6-ethyl ester undergoes a deacylation reaction to form trichlorosucralose-6-ethyl ester. Sucrose mixed solution.
- the basic catalyst is added to the obtained sucralose-6-ethyl ester reaction solution.
- the basic catalyst can be a strong base, a weak base, an organic base, an inorganic base, or a Supported forms of bases such as basic anion resins.
- the acyl group at the 6-position of sucralose-6-ethyl ester is removed to become a hydroxyl group, and the sucralose-6-ethyl ester is reduced to sucralose.
- the three-filtered sucrose mixed solution obtained above is filtered to remove the basic catalyst, and the catalyst can be recovered and reused.
- the method for removing the catalyst is very simple, and only requires conventional means such as simple filtration, which greatly saves the process cost.
- the application uses ethanol as a solvent, and the ethyl acetate of the by-product is a species originally applied in the sucralose production process flow, and can be applied in the process, thereby reducing the generation of sucralose.
- the types of materials to be treated in the process flow significantly reduce the difficulty and cost of post-processing; and the water in the reaction system can be removed by azeotropic distillation, avoiding the occurrence of hydrolysis side reactions, and greatly reducing the content of by-product acetic acid , the product quality of sucralose is improved; and the catalyst in the present application can be recycled through simple treatment, which reduces the production cost of sucralose.
- the step of removing impurities further includes: adding an acidic cationic resin to the sucralose mixed solution, and under the condition that the sucralose mixed solution is in a neutral condition , filtered to obtain a crude product solution of sucralose.
- acidic cationic resin can be added to it, and the acidic cationic resin can exchange with metal cations and adsorb with other impurities.
- the sucralose mixed solution is under neutral conditions and filtered to obtain a crude product solution of sucralose with higher purity.
- the ethanol used as the solvent may be commercially available anhydrous ethanol, and in order to further remove the water therein, distillation may also be performed before use.
- the amount of ethanol is not limited. In other embodiments, the amount of ethanol is 5-15 mL by volume based on each gram of sucralose-6-ethyl ester. If the consumption of ethanol is less than 5mL by volume, then the consumption of ethanol is insufficient, and the sucralose-6-ethyl ester cannot be completely dissolved; if the consumption of ethanol is greater than 15mL by volume, then the consumption of ethanol is excessive, causing unnecessary waste. , and can not bring other beneficial effects, and will increase the disposal amount of solvent removal in the subsequent sucralose crystallization process.
- the distillation method and distillation conditions are not limited.
- the distillation in the distillation step, the distillation is atmospheric distillation, the distillation temperature is 78-110° C., and the distillation time is 0.5- 6h.
- Ethanol and a small amount of water in the sucralose-6-ethyl ester solution can azeotrope. Under the condition of distillation, ethanol and water azeotrope, thereby removing the water in the sucralose-6-ethyl ester reaction solution.
- the distillation may be atmospheric distillation, the distillation temperature may be 78-110° C., and the distillation time may be 0.5-6 h. If the distillation temperature is less than 78° and the distillation time is less than 0.5h, the distillation temperature is too low and the distillation time is too short to effectively remove the moisture in the sucralose-6-ethyl ester reaction solution; if the distillation temperature is greater than 110°, the distillation time More than 6h, the distillation temperature is too high, the distillation time is too long, and the solvent ethanol will be taken away in large quantities, which cannot provide a sufficient solvent environment for the subsequent deacylation reaction of sucralose-6-ethyl ester, and the excessively high temperature and overheating. Long distillation times may cause decomposition of the reactants.
- the moisture content in the sucralose-6-ethyl ester reaction solution may be distilled to ⁇ 5000 ppm, preferably ⁇ 2000 ppm.
- the type of the basic catalyst is not limited.
- the basic catalyst is sodium hydroxide and/or potassium hydroxide.
- Sodium hydroxide and/or potassium hydroxide are cheap and easy to obtain, and have very low solubility in the sucralose-6-ethyl ester reaction solution. After the reaction is completed, it can be separated from the reaction system by a simple filtration process, and Recycling reduces the production cost of sucralose.
- the amount of the basic catalyst is not limited. In other embodiments, the amount of basic catalyst is based on per gram of sucralose-6-ethyl ester by mass. 0.01 ⁇ 0.1g. If the amount of the basic catalyst is less than 0.01 g by mass, the amount of the catalyst is too small to catalyze the complete deacylation of sucralose-6-ethyl ester in a short time; if the amount of the basic catalyst is greater than 0.1 g by mass g, the amount of catalyst is too much, there is no obvious benefit, and the alkaline environment of the reaction solution is too strong, which may lead to unnecessary side reactions.
- the preset conditions are not limited, as long as the deacylation reaction can be achieved; in other embodiments, the preset conditions are: under stirring conditions, The reaction temperature was set to 10-60°C, and the reaction time was set to 0.5-24 h. Among them, stirring helps the reactant and the catalyst to mix uniformly, so that the reaction proceeds smoothly. If the reaction temperature is less than 10°C and the reaction time is less than 0.5h, the reaction conditions are too mild, the time is too short, and the deacylation reaction cannot proceed completely; if the reaction temperature is higher than 60°C and the reaction time is longer than 6h, the reaction conditions are too intense, And if the time is too long, it may cause unnecessary side effects.
- Sucralose-6-ethyl ester can be obtained by using the existing single-group protection method to produce sucralose, or can be a commercially available product, which is not limited in this application.
- Reaction formula (3) shows the reaction process of the preparation method of sucralose according to another embodiment of the present application, as can be seen from reaction formula (3), sucralose-6-ethyl ester contains a small amount of water, Sucralose-6-ethyl ester is dissolved in ethanol and distilled, and water and ethanol are azeotroped to remove a small amount of water to suppress the side reaction of hydrolysis.
- Deacylation is carried out by adding sodium hydroxide and/or potassium hydroxide as a catalyst to generate a mixed solution of sucralose, and the mixed solution of sucralose includes sodium hydroxide and/or potassium hydroxide and the by-products ethyl acetate, acetic acid Ethyl ester is a material type in the original sucralose production process, which can be recycled and applied, so after simple filtration, the crude sucralose product solution can be obtained.
- test instruments and test conditions of the high performance liquid chromatography involved in this application are as follows:
- high performance liquid chromatography can be used to determine the contents of sucralose-6-ethyl ester, acetic acid and sucralose, which will not be repeated in each embodiment.
- the judging criterion for the complete conversion of sucralose-6-ethyl ester is: sampling the reaction system, and in the high-performance liquid chromatography of the measured sample, excluding the solvent peak, it is displayed on the chromatogram. Among the remaining other species, the relative peak area of sucralose-6-ethyl ester was ⁇ 0.5%.
- the reaction yield is: the percentage of the actual yield of sucralose measured by the external standard method of high performance liquid chromatography to the theoretical yield of the reaction.
- the crude product solution of sucralose obtained by any of the above-mentioned methods can obtain a crude product with less acetic acid content compared to the prior art, and reduce or even avoid the negative impact of acetic acid.
- the acetic acid content in the obtained crude product solution of sucralose is less than or equal to 230ppm, or even lower.
- the above method may further include: a refining step: crystallizing and purifying the crude sucralose product solution to obtain sucralose crystals.
- the obtained crude product solution of sucralose is purified by crystallization to obtain high-purity sucralose crystals. Crystallization can be achieved by one or a combination of methods in the prior art.
- the reaction system cools to 25°C, add 1 g of NaOH to the reaction solution, maintain the reaction at 25°C for 24 hours, determine the residual sucralose-6-ethyl ester by high performance liquid chromatography ⁇ 0.5% (relative peak area), stop stirring .
- the catalyst is removed by filtration, the obtained filtrate contains the crude sucralose product, and the acetic acid content in the filtrate measured by high performance liquid chromatography is below the detection limit.
- the sucralose product can be further purified according to conventional methods, and the obtained sucralose There is no acidic odor in the finished product.
- the yield of sucralose from the deacetylation reaction of sucralose-6-ethyl ester determined by high performance liquid chromatography was 90%.
- the reaction system cools to 40°C, add 2 g of KOH to the reaction solution, maintain the reaction at 40°C for 12 hours, determine the residual sucralose-6-ethyl ester by high performance liquid chromatography ⁇ 0.5% (relative peak area), stop stirring .
- the catalyst is removed by filtration, the obtained filtrate contains the crude sucralose product, and the acetic acid content in the filtrate measured by high performance liquid chromatography is below the detection limit.
- the sucralose product can be further purified according to conventional methods, and the obtained sucralose There is no acidic odor in the finished product.
- the yield of sucralose by deacetylation of sucralose-6-ethyl ester determined by high performance liquid chromatography was 93%.
- the sucralose product can be further purified according to conventional methods, and the obtained sucralose finished product has no acidic odor.
- the yield of sucralose from the deacetylation reaction of sucralose-6-ethyl ester determined by high performance liquid chromatography was 85%.
- the sucralose product can be further purified according to conventional methods, and the obtained sucralose finished product has no acidic odor.
- the yield of sucralose from the deacetylation of sucralose-6-ethyl ester was determined to be 89% by high performance liquid chromatography.
- Embodiment 5 (recovery catalyst is applied mechanically)
- the reaction system was cooled to 25 ° C, the catalyst recovered in Example 4 was added to the reaction solution, and after maintaining the reaction at 25 ° C for 4 hours, the residual sucralose-6-ethyl ester was determined by high performance liquid chromatography. ⁇ 0.5% (relative peak area ), stop stirring. Filter to remove the catalyst, then use a small amount of acidic cation resin to adjust the pH of the filtrate to neutral, filter to remove the resin, the obtained filtrate contains the crude product of sucralose, and the acetic acid content in the filtrate determined by high performance liquid chromatography is below the detection limit, further, The sucralose product can be further purified according to conventional methods, and the obtained sucralose finished product has no acidic odor. The yield of sucralose produced by deacetylation of sucralose-6-ethyl ester was determined by high performance liquid chromatography, and the yield was 84%.
- the resin is removed by filtration, the obtained filtrate contains the crude product of sucralose, and the filtrate is determined by high performance liquid chromatography to contain acetic acid, and the content is higher than 230ppm. Further, the sucralose product can be further purified according to conventional methods, and the obtained sucralose The finished product has a distinct acidic odor.
- the yield of sucralose from the deacetylation of sucralose-6-ethyl ester was determined to be 89% by high performance liquid chromatography.
- the beneficial effect of the present application is that the present application uses ethanol as a solvent, and the generated ethyl acetate is a species originally used in the production process of sucralose, and can be applied in the process, thereby reducing three
- the types of materials to be treated in the production process of chlorosucrose significantly reduce the difficulty and cost of post-treatment; and the water in the reaction system can be removed by azeotropic distillation, avoiding the occurrence of hydrolysis side reactions, and greatly reducing by-products
- the content of acetic acid improves the product quality of sucralose; and the catalyst in the present application can be recycled through simple treatment, thereby reducing the production cost of sucralose.
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Abstract
Description
本发明属于精细化工技术领域,具体涉及三氯蔗糖的制备方法、粗产品溶液及三氯蔗糖。The invention belongs to the technical field of fine chemicals, and particularly relates to a preparation method of sucralose, a crude product solution and sucralose.
发明背景Background of the Invention
三氯蔗糖属于新一代甜味剂,具有甜度高、无热量、稳定性好、安全性高等优点,市场前景非常广阔。关于三氯蔗糖的合成工艺,自三氯蔗糖问世以来,已有了长足的进步。目前为止,主流的合成工艺为单基团保护法:蔗糖活性最高的6位羟基被选择性保护,通常是以乙酸酯的形式,即生成蔗糖-6-乙酯,蔗糖-6-乙酯的4、1’、6’位的三个羟基再选择性进行氯代反应,生成三氯蔗糖-6-乙酯,三氯蔗糖-6-乙酯再脱去乙酰基,生成三氯蔗糖。Sucralose belongs to a new generation of sweeteners, which has the advantages of high sweetness, no calories, good stability and high safety, and has a very broad market prospect. Regarding the synthesis process of sucralose, great progress has been made since the advent of sucralose. So far, the mainstream synthesis process is the single-group protection method: the 6-position hydroxyl group with the highest activity of sucrose is selectively protected, usually in the form of acetate, that is, to generate sucrose-6-ethyl ester, sucrose-6-ethyl ester The three hydroxyl groups at the 4, 1' and 6' positions of sucralose are selectively chlorinated to generate sucralose-6-ethyl ester, and the sucralose-6-ethyl ester is deacetylated to generate sucralose.
对于脱乙酰基步骤,现有工艺基本都采用催化量的甲醇钠(MeONa)为催化剂,在甲醇(MeOH)中进行醇解以脱去乙酰基,生成三氯蔗糖,及副产物乙酸甲酯等。采用MeONa/MeOH催化体系具有条件温和,反应迅速和产率高等优点,但是也有一定的缺点,如MeONa相对较昂贵,且不能回收利用,增加了生产成本;生成的乙酸甲酯作为副产品,不能应用于工艺流程中,增加了工艺流程中需要操作的物料种类。For the deacetylation step, the existing technology basically adopts a catalytic amount of sodium methoxide (MeONa) as a catalyst, and alcoholysis is carried out in methanol (MeOH) to remove the acetyl group to generate sucralose, and by-product methyl acetate etc. . The use of MeONa/MeOH catalytic system has the advantages of mild conditions, rapid reaction and high yield, but it also has certain disadvantages. For example, MeONa is relatively expensive and cannot be recycled, which increases the production cost; the generated methyl acetate can not be used as a by-product. In the technological process, the types of materials that need to be operated in the technological process are added.
另外,由于作为反应原料的三氯蔗糖-6-乙酯中往往含有少量水分,存在水解反应作为副反应,与醇解主反应竞争,不但造成催化剂MeONa大量浪费,而且会生成醋酸钠,经酸性阳离子树脂交换生成醋酸,醋酸残留在三氯蔗糖产品中,使得产品有明显的酸性气味,严重影响产品品质。In addition, because the sucralose-6-ethyl ester as the reaction raw material often contains a small amount of water, there is a hydrolysis reaction as a side reaction, which competes with the main reaction of alcoholysis, which not only causes a large amount of waste of catalyst MeONa, but also generates sodium acetate. The cationic resin is exchanged to generate acetic acid, and the acetic acid remains in the sucralose product, which makes the product have an obvious acidic odor, which seriously affects the product quality.
因此,从三氯蔗糖-6-乙酯脱去乙酰基合成三氯蔗糖的工艺还有很大的改善和提升空间。需要说明的是,这里的陈述仅提供与本申请有关的背景信息,而不必然地构成现有技术。Therefore, there is still a lot of room for improvement and improvement in the process of deacetylating sucralose-6-ethyl ester to synthesize sucralose. It should be noted that the statements herein merely provide background information related to the present application and do not necessarily constitute prior art.
发明内容SUMMARY OF THE INVENTION
鉴于上述问题,提出了本申请以便提供一种克服上述问题或者至少部分地解决上述问题的一种三氯蔗糖的制备方法、其粗产品溶液及三氯蔗糖。In view of the above problems, the present application is proposed in order to provide a preparation method of sucralose, its crude product solution and sucralose which overcome the above problems or at least partially solve the above problems.
根据本申请的一方面,提供了一种三氯蔗糖的制备方法,包括:According to one aspect of the present application, a preparation method of sucralose is provided, comprising:
溶解步骤:将三氯蔗糖-6-乙酯溶于乙醇中,形成三氯蔗糖-6-乙酯反应液;Dissolving step: dissolving sucralose-6-ethyl ester in ethanol to form a sucralose-6-ethyl ester reaction solution;
蒸馏步骤:对所述三氯蔗糖-6-乙酯反应液进行蒸馏,以除去其中水分;Distillation step: distilling the sucralose-6-ethyl ester reaction solution to remove moisture therein;
催化步骤:向所述蒸馏步骤中得到的三氯蔗糖-6-乙酯反应液中加入碱性催化剂,在预设条件下反应,以使所述三氯蔗糖-6-乙酯发生脱酰基反应,形成三氯蔗糖混合溶液;以及Catalysis step: adding an alkaline catalyst to the sucralose-6-ethyl ester reaction solution obtained in the distillation step, and reacting under preset conditions, so that the sucralose-6-ethyl ester undergoes a deacylation reaction , forming a mixed solution of sucralose; and
除杂步骤:对所述三氯蔗糖混合溶液进行过滤,得到三氯蔗糖粗产品溶液。The step of removing impurities: filtering the mixed solution of sucralose to obtain a crude product solution of sucralose.
根据本申请的另一方面,提供了一种三氯蔗糖粗产品溶液,其是采用上述的制备方法制得的,其中,副产品醋酸含量≤230ppm。According to another aspect of the present application, a crude sucralose product solution is provided, which is prepared by the above-mentioned preparation method, wherein the by-product acetic acid content is less than or equal to 230 ppm.
根据本申请的再一方面,提供了一种三氯蔗糖,其是采用上述的三氯蔗糖粗产品溶液结晶精制而得。According to yet another aspect of the present application, a sucralose is provided, which is obtained by crystallizing and refining the above-mentioned sucralose crude product solution.
综上所述,本申请的有益效果在于:本申请采用乙醇作为溶剂,副产的乙酸乙酯是原本就应用于三氯蔗糖生产工艺流程中的物种,且可以套用于工艺中,从而减少了三氯蔗糖生成工艺流程中需处理的物料种类,显著降低了后处理中的难度和成本;且可以通过共沸蒸馏除去反应体系中的水分,避免水解副反应的发生,很大程度上降低了副产品乙醋酸的含量,提高三氯蔗糖的产品质量;且本申请中的催化剂通过简单处理即可回收利用,降低了三氯蔗糖的生产成本。To sum up, the beneficial effects of the present application are as follows: the present application adopts ethanol as a solvent, and the by-product ethyl acetate is a species originally used in the sucralose production process flow, and can be applied to the process, thereby reducing the number of The types of materials to be treated in the sucralose generation process significantly reduce the difficulty and cost of post-treatment; and the water in the reaction system can be removed by azeotropic distillation to avoid the occurrence of hydrolysis side reactions, which greatly reduces the The content of the by-product acetic acid improves the product quality of sucralose; and the catalyst in the present application can be recycled through simple treatment, thereby reducing the production cost of sucralose.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to be able to understand the technical means of the present application more clearly, it can be implemented according to the content of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present application more obvious and easy to understand , and the specific embodiments of the present application are listed below.
附图简要说明Brief Description of Drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for purposes of illustrating preferred embodiments only and are not to be considered limiting of the application. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1示出了根据本申请一个实施例的三氯蔗糖的制备方法的流程示意图。FIG. 1 shows a schematic flowchart of a method for preparing sucralose according to an embodiment of the present application.
实施本发明的方式MODES OF IMPLEMENTING THE INVENTION
下面将参照附图更详细地描述本申请的示例性实施例。虽然附图中显示了本申 请的示例性实施例,然而应当理解,可以以各种形式实现本申请而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本申请,并且能够将本申请的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the application will be more thoroughly understood, and will fully convey the scope of the application to those skilled in the art.
尽管MeONa/MeOH(MeONa/MeOH代表二者同时存在,具体以MeONa作为催化剂,MeOH为溶剂)体系作为经典组合,用于糖类物质脱乙酰基(即Zemplén反应)应用广泛,但是MeONa/MeOH体系作为催化剂存在着很多弊端,如催化剂消耗量大、不易回收;且副产品乙酸甲酯增加了整体反应体系的物料种类,增加了后处理的难度和工作量。Although MeONa/MeOH (MeONa/MeOH represents the coexistence of the two, specifically using MeONa as a catalyst and MeOH as a solvent) system is a classic combination, it is widely used in the deacetylation of sugars (ie Zemplén reaction), but the MeONa/MeOH system is widely used. As a catalyst, there are many drawbacks, such as large catalyst consumption and difficult recovery; and the by-product methyl acetate increases the material types of the overall reaction system, and increases the difficulty and workload of post-processing.
本申请的构思在于,针对上述问题,发明人发现,在Zemplén反应体系中,MeONa可以为许多种不同类型的碱所替代,可以是强碱、弱碱、有机碱或无机碱等,也包括碱性阴离子树脂等固载形式的碱,都可以很顺利地催化脱乙酰基过程。在此基础上,本申请使用乙醇(EtOH)作为溶剂,更廉价易得的碱作为催化剂,例如氢氧化钠(NaOH)、氢氧化钾(KOH)等,在顺利地实现三氯蔗糖-6-乙酯的催化脱乙酰基过程的同时,弥补了MeONa/MeOH催化体系的诸多不足。The idea of the present application is that, in view of the above problems, the inventors found that in the Zemplén reaction system, MeONa can be replaced by many different types of bases, which can be strong bases, weak bases, organic bases or inorganic bases, etc., and also include bases The deacetylation process can be smoothly catalyzed by bases in immobilized form such as anion resins. On this basis, the present application uses ethanol (EtOH) as a solvent, and cheaper and readily available bases as catalysts, such as sodium hydroxide (NaOH), potassium hydroxide (KOH), etc., to successfully realize sucralose-6- At the same time, the catalytic deacetylation process of ethyl ester makes up for many deficiencies of the MeONa/MeOH catalytic system.
此外,发明人还发现,由于作为反应原料的三氯蔗糖-6-乙酯中往往含有少量水分,在MeONa的存在下,会导致三氯蔗糖-6-乙酯的水解,水解反应作为副反应,与醇解的主反应竞争,会大量消耗催化剂MeONa,生成醋酸钠(AcONa),醋酸钠经酸性阳离子树脂交换生成醋酸(HOAc),由于醋酸沸点高,导致其很难除去,容易残留在最终的三氯蔗糖产品中,使得产品有明显的酸性气味,严重影响产品品质。针对上述问题,本申请采用蒸馏的手段,通过乙醇与水共沸除去反应体系中的水分,避免水解副反应产生醋酸。In addition, the inventor also found that, because the sucralose-6-ethyl ester as the reaction raw material often contains a small amount of water, in the presence of MeONa, the hydrolysis of the sucralose-6-ethyl ester will be caused, and the hydrolysis reaction is used as a side reaction. , competes with the main reaction of alcoholysis, will consume a large amount of catalyst MeONa, and generate sodium acetate (AcONa), and sodium acetate is exchanged with acidic cation resin to generate acetic acid (HOAc). In the sucralose product, the product has an obvious acidic odor, which seriously affects the product quality. In view of the above problems, the present application adopts the means of distillation to remove the water in the reaction system by azeotroping of ethanol and water, so as to avoid the side reaction of hydrolysis to generate acetic acid.
图1示出了根据本申请一个实施例的三氯蔗糖的制备方法的流程示意图包括:Fig. 1 shows the schematic flow sheet of the preparation method of sucralose according to an embodiment of the present application, including:
溶解步骤S110:将三氯蔗糖-6-乙酯溶于乙醇中,形成三氯蔗糖-6-乙酯反应液。Dissolving step S110: Dissolving sucralose-6-ethyl ester in ethanol to form a sucralose-6-ethyl ester reaction solution.
目前制备三氯蔗糖应用最广泛的方式是单基团保护法,以三氯蔗糖-6-乙酸酯为例,其化学反过程如反应式(1)所示。At present, the most widely used method for preparing sucralose is the single-group protection method. Taking sucralose-6-acetate as an example, the chemical reaction process is shown in the reaction formula (1).
反应式(1)Reaction (1)
从反应式(1)中,可以看出,蔗糖活性最高的是6位羟基,在单基团保护法中,采用乙酸酯的形式将其保护起来,具体的,是将蔗糖与乙酸酐进行酯化反应,生成蔗糖-6-乙酯,在4、1’、6’位的三个羟基完成选择性氯代反应后,进行脱酰基反应,最终生成三氯蔗糖,通过对6为羟基的保护,避免6位上的羟基被氯原子取代。From the reaction formula (1), it can be seen that the 6-position hydroxyl group has the highest activity of sucrose. In the single-group protection method, it is protected in the form of acetate. Specifically, sucrose and acetic anhydride are used for protection. The esterification reaction produces sucrose-6-ethyl ester. After the selective chlorination of the three hydroxyl groups at the 4, 1' and 6' positions, the deacylation reaction is carried out to finally generate sucralose. protection to avoid substitution of the hydroxyl group at the 6-position by a chlorine atom.
本申请主要是针对脱乙酰基这一步进行了改进,在现有技术中,通常采甲醇钠(MeONa)作为催化剂,甲醇(MeOH)作为溶剂进行脱乙酰基反应。由于通常在蔗糖-6-乙酸酯溶液中存在着少量的水分,因此,在脱酰基的过程中,会发生水解副反应,其与醇解主反应会发生竞争,如反应过程如反应式(2)所示。The present application mainly improves the step of deacetylation. In the prior art, sodium methoxide (MeONa) is usually used as a catalyst and methanol (MeOH) is used as a solvent for the deacetylation reaction. Because there is usually a small amount of water in the sucrose-6-acetate solution, in the process of deacylation, a side reaction of hydrolysis will occur, which will compete with the main reaction of alcoholysis, such as the reaction process such as the reaction formula ( 2) shown.
反应式(2)Reaction (2)
从反应式(2)示出的现有技术中采用MeONa/MeOH催化体系工艺中,醇解主反应和水解副反应之间存在竞争,水解反应会消耗催化剂MeONa,并生成醋酸钠,醋酸钠经酸性阳离子树脂交换生成醋酸,醋酸残留到最终产品中,影响三氯蔗糖的气味和口感。且采用甲醇作为溶剂,生成乙酸甲酯,增加了反应体系中的物料种类,为后处理增加了负担。From the prior art shown in reaction formula (2), in the MeONa/MeOH catalytic system process, there is competition between the main reaction of alcoholysis and the side reaction of hydrolysis, and the hydrolysis reaction will consume the catalyst MeONa, and generate sodium acetate, and the sodium acetate is processed by The acid cation resin exchanges to produce acetic acid, which remains in the final product and affects the odor and taste of sucralose. Moreover, methyl acetate is generated by using methanol as a solvent, which increases the types of materials in the reaction system and increases the burden for post-processing.
针对上述问题,本申请采用乙醇作为溶剂,需要说明的是,本申请中采用的乙 醇为无水乙醇,而非乙醇与水的共混溶液,采用市售产品即可。In view of the above problems, the application adopts ethanol as solvent, it should be noted that the ethanol adopted in the application is dehydrated alcohol, rather than the mixed solution of ethanol and water, and a commercially available product is used.
蒸馏步骤S120:对三氯蔗糖-6-乙酯反应液进行蒸馏,以除去其中水分。Distillation step S120: Distill the sucralose-6-ethyl ester reaction solution to remove water therein.
乙醇与水可以共沸,通过将含有水的三氯蔗糖-6-乙酯的乙醇溶液共沸蒸馏,可以将体系中的水分带出,为了避免水解副反应的发生,本申请相对于现有技术增加了蒸馏步骤,以除去三氯蔗糖-6-乙酯反应液中少量的水分。蒸馏方法可采用现有技术中的一种或几种。Ethanol and water can be azeotroped, and the water in the system can be brought out by azeotropic distillation of the ethanolic solution of the sucralose-6-ethyl ester containing water. In order to avoid the occurrence of hydrolysis side reactions, the present application is relatively The technology adds a distillation step to remove a small amount of water in the sucralose-6-ethyl ester reaction solution. One or more of the existing techniques can be used for the distillation method.
催化步骤S130:向蒸馏步骤中得到的三氯蔗糖-6-乙酯反应液中加入碱性催化剂,在预设条件下反应,以使三氯蔗糖-6-乙酯发生脱酰基反应,形成三氯蔗糖混合溶液。Catalysis step S130: adding an alkaline catalyst to the sucralose-6-ethyl ester reaction solution obtained in the distillation step, and reacting under preset conditions, so that the sucralose-6-ethyl ester undergoes a deacylation reaction to form trichlorosucralose-6-ethyl ester. Sucrose mixed solution.
在蒸馏结束后,向得到的三氯蔗糖-6-乙酯反应液中加入碱性催化剂,在一些实施例中,碱性催化剂可为强碱、弱碱、有机碱、无机碱,也可以为碱性阴离子树脂等固载形式的碱。After the distillation is completed, a basic catalyst is added to the obtained sucralose-6-ethyl ester reaction solution. In some embodiments, the basic catalyst can be a strong base, a weak base, an organic base, an inorganic base, or a Supported forms of bases such as basic anion resins.
三氯蔗糖-6-乙酯的6位上的酰基发生脱除,变成羟基,三氯蔗糖-6-乙酯被还原为三氯蔗糖。The acyl group at the 6-position of sucralose-6-ethyl ester is removed to become a hydroxyl group, and the sucralose-6-ethyl ester is reduced to sucralose.
以及除杂步骤S140:对三氯蔗糖混合溶液进行过滤,得到三氯蔗糖粗产品溶液。and impurity removal step S140: filtering the sucralose mixed solution to obtain a crude sucralose product solution.
最后,对上述得到的三滤蔗糖混合溶液进行过滤,以除去碱性催化剂,并且催化剂可以回收再利用。本申请提供的方法,去除催化剂的方法非常简单,仅需简单的过滤等常规手段即可,极大地节约了工艺成本。Finally, the three-filtered sucrose mixed solution obtained above is filtered to remove the basic catalyst, and the catalyst can be recovered and reused. In the method provided by the present application, the method for removing the catalyst is very simple, and only requires conventional means such as simple filtration, which greatly saves the process cost.
由图1所示的方法,本申请采用乙醇作为溶剂,副产的乙酸乙酯是原本就应用于三氯蔗糖生产工艺流程中的物种,且可以套用于工艺中,从而减少了三氯蔗糖生成工艺流程中需处理的物料种类,显著降低了后处理中的难度和成本;且可以通过共沸蒸馏除去反应体系中的水分,避免水解副反应的发生,很大程度上降低了副产品醋酸的含量,提高三氯蔗糖的产品质量;且本申请中的催化剂通过简单处理即可回收利用,降低了三氯蔗糖的生产成本。By the method shown in Figure 1, the application uses ethanol as a solvent, and the ethyl acetate of the by-product is a species originally applied in the sucralose production process flow, and can be applied in the process, thereby reducing the generation of sucralose. The types of materials to be treated in the process flow significantly reduce the difficulty and cost of post-processing; and the water in the reaction system can be removed by azeotropic distillation, avoiding the occurrence of hydrolysis side reactions, and greatly reducing the content of by-product acetic acid , the product quality of sucralose is improved; and the catalyst in the present application can be recycled through simple treatment, which reduces the production cost of sucralose.
在本申请的一些实施例中,在上述的三氯蔗糖的制备方法中,除杂步骤还包括:向三氯蔗糖混合溶液中加入酸性阳离子树脂,在三氯蔗糖混合溶液处于中性的条件下,进行过滤,得到三氯蔗糖粗产品溶液。In some embodiments of the present application, in the above-mentioned preparation method of sucralose, the step of removing impurities further includes: adding an acidic cationic resin to the sucralose mixed solution, and under the condition that the sucralose mixed solution is in a neutral condition , filtered to obtain a crude product solution of sucralose.
为了得到进一步的纯化三氯蔗糖粗产品溶液,除去可能残存的少量金属阳离子,可向其中加入酸性阳离子树脂,酸性阳离子树脂能够与金属阳离子发生交换作 用、以及与其它杂质发生吸附作用,然后在三氯蔗糖混合溶液处于中性的条件下,进行过滤,即可得到纯度更高的三氯蔗糖粗产品溶液。In order to further purify the crude sucralose product solution and remove a small amount of metal cations that may remain, acidic cationic resin can be added to it, and the acidic cationic resin can exchange with metal cations and adsorb with other impurities. The sucralose mixed solution is under neutral conditions and filtered to obtain a crude product solution of sucralose with higher purity.
另需说明的是,这里说的中性条件不是严格意义的pH=7的条件,在pH=6-8这一范围内,均可认为三氯蔗糖混合溶液已达到中性的条件。It should be noted that the neutral condition mentioned here is not the condition of pH=7 in the strict sense. In the range of pH=6-8, it can be considered that the sucralose mixed solution has reached the neutral condition.
乙醇的用量和来源Amount and source of ethanol
在本申请中,作为溶剂的乙醇可以为市售的无水乙醇,为了进一步去除其中的水分,在使用前也可进行蒸馏。In the present application, the ethanol used as the solvent may be commercially available anhydrous ethanol, and in order to further remove the water therein, distillation may also be performed before use.
在本申请的一些实施例中,对乙醇的用量不做限定,在另外一些实施例中,以每克三氯蔗糖-6-乙酯为基准,所述乙醇的用量以体积计为5~15mL;若乙醇的用量以体积计小于5mL,则乙醇的用量不足,不能完全溶解三氯蔗糖-6-乙酯;若乙醇的用量以体积计大于15mL,则乙醇的用量过量,造成不必要的浪费,并不能带来其他有益效果,而且会增加了后续三氯蔗糖结晶工艺的去除溶剂的处置量。In some embodiments of the present application, the amount of ethanol is not limited. In other embodiments, the amount of ethanol is 5-15 mL by volume based on each gram of sucralose-6-ethyl ester. If the consumption of ethanol is less than 5mL by volume, then the consumption of ethanol is insufficient, and the sucralose-6-ethyl ester cannot be completely dissolved; if the consumption of ethanol is greater than 15mL by volume, then the consumption of ethanol is excessive, causing unnecessary waste. , and can not bring other beneficial effects, and will increase the disposal amount of solvent removal in the subsequent sucralose crystallization process.
蒸馏条件Distillation conditions
在本申请的一些实施例中,对蒸馏方法和蒸馏条件不做限制,在另一些实施例中,在蒸馏步骤中,蒸馏为常压蒸馏,蒸馏温度为78~110℃,蒸馏时间为0.5~6h。In some embodiments of the present application, the distillation method and distillation conditions are not limited. In other embodiments, in the distillation step, the distillation is atmospheric distillation, the distillation temperature is 78-110° C., and the distillation time is 0.5- 6h.
乙醇与三氯蔗糖-6-乙酯溶液中存在的少量的水能够共沸,在蒸馏的条件下,乙醇和水发生共沸,从而除去三氯蔗糖-6-乙酯反应液中的水分。Ethanol and a small amount of water in the sucralose-6-ethyl ester solution can azeotrope. Under the condition of distillation, ethanol and water azeotrope, thereby removing the water in the sucralose-6-ethyl ester reaction solution.
在本申请的一些实施例中,蒸馏可以为常压蒸馏,蒸馏温度可以为78~110℃,蒸馏时间可以为0.5~6h。若蒸馏温度小于78°,蒸馏时间小于0.5h,则蒸馏温度过低,蒸馏时间过短,不能有效去除三氯蔗糖-6-乙酯反应液中的水分;若蒸馏温度大于110°,蒸馏时间大于6h,则蒸馏温度过高,蒸馏时间过长,溶剂乙醇会被大量带走,不能为后续三氯蔗糖-6-乙酯的脱酰基反应提供足够的溶剂环境,且过高的温度和过长的蒸馏时间可能会引起反应物的分解。In some embodiments of the present application, the distillation may be atmospheric distillation, the distillation temperature may be 78-110° C., and the distillation time may be 0.5-6 h. If the distillation temperature is less than 78° and the distillation time is less than 0.5h, the distillation temperature is too low and the distillation time is too short to effectively remove the moisture in the sucralose-6-ethyl ester reaction solution; if the distillation temperature is greater than 110°, the distillation time More than 6h, the distillation temperature is too high, the distillation time is too long, and the solvent ethanol will be taken away in large quantities, which cannot provide a sufficient solvent environment for the subsequent deacylation reaction of sucralose-6-ethyl ester, and the excessively high temperature and overheating. Long distillation times may cause decomposition of the reactants.
在本申请的一些实施例中,为了抑制水解副反应的发生,在蒸馏步骤中,可将三氯蔗糖-6-乙酯反应液中水分含量蒸馏至≤5000ppm,优选地,≤2000ppm。In some embodiments of the present application, in order to suppress the occurrence of hydrolysis side reactions, in the distillation step, the moisture content in the sucralose-6-ethyl ester reaction solution may be distilled to ≤5000 ppm, preferably ≤2000 ppm.
碱性催化剂种类和用量Type and dosage of basic catalyst
在本申请的一些实施例中,对碱性催化剂的种类不做限制,在另一些实施例中,碱性催化剂为氢氧化钠和/或氢氧化钾。氢氧化钠和/或氢氧化钾廉价易得,且在三氯蔗糖-6-乙酯反应液中溶解度很低,待反应完成后,通过简单的过滤工艺就可从反应体系中分离出来,并回收利用,降低了三氯蔗糖的生成成本。In some embodiments of the present application, the type of the basic catalyst is not limited. In other embodiments, the basic catalyst is sodium hydroxide and/or potassium hydroxide. Sodium hydroxide and/or potassium hydroxide are cheap and easy to obtain, and have very low solubility in the sucralose-6-ethyl ester reaction solution. After the reaction is completed, it can be separated from the reaction system by a simple filtration process, and Recycling reduces the production cost of sucralose.
在本申请的一些实施例中,对碱性催化剂的种用量不做限制,在另一些实施例中,以每克三氯蔗糖-6-乙酯为基准,碱性催化剂的用量以质量计为0.01~0.1g。若碱性催化剂的用量以质量计小于0.01g,则催化剂用量过少,不能够在短时间内催化三氯蔗糖-6-乙酯完全脱酰基化;若碱性催化剂的用量以质量计大于0.1g,则催化剂用量过多,没有明显的益处,且反应液碱性环境过强,可能会导致不必要的副反应。In some embodiments of the present application, the amount of the basic catalyst is not limited. In other embodiments, the amount of basic catalyst is based on per gram of sucralose-6-ethyl ester by mass. 0.01~0.1g. If the amount of the basic catalyst is less than 0.01 g by mass, the amount of the catalyst is too small to catalyze the complete deacylation of sucralose-6-ethyl ester in a short time; if the amount of the basic catalyst is greater than 0.1 g by mass g, the amount of catalyst is too much, there is no obvious benefit, and the alkaline environment of the reaction solution is too strong, which may lead to unnecessary side reactions.
预设条件preset conditions
在本申请的一些实施例中,在所述催化步骤中,对预设条件不做限定,凡是可实现脱酰基反应即可;在另一些实施例中,预设条件为:搅拌的条件下,反应温度设为10~60℃,反应时间设为0.5~24h。其中,搅拌有助于反应物与催化剂反应混合均匀,使得反应顺利进行。若反应温度小于10℃,反应时间若小于0.5h,则反应条件过于温和,时间过短,脱酰基反应不能完全进行;若反应温度大于60℃,反应时间若大于6h,则反应条件过于激烈,且时间过长,可能会导致不必要的副反应。In some embodiments of the present application, in the catalytic step, the preset conditions are not limited, as long as the deacylation reaction can be achieved; in other embodiments, the preset conditions are: under stirring conditions, The reaction temperature was set to 10-60°C, and the reaction time was set to 0.5-24 h. Among them, stirring helps the reactant and the catalyst to mix uniformly, so that the reaction proceeds smoothly. If the reaction temperature is less than 10°C and the reaction time is less than 0.5h, the reaction conditions are too mild, the time is too short, and the deacylation reaction cannot proceed completely; if the reaction temperature is higher than 60°C and the reaction time is longer than 6h, the reaction conditions are too intense, And if the time is too long, it may cause unnecessary side effects.
三氯蔗糖-6-乙酯的种类及来源Types and sources of sucralose-6-ethyl ester
三氯蔗糖-6-乙酯可为采用现有的单基团保护法生产三氯蔗糖时得来,也可以采用市售产品,本申请不做限制。Sucralose-6-ethyl ester can be obtained by using the existing single-group protection method to produce sucralose, or can be a commercially available product, which is not limited in this application.
反应式(3)示出了根据本申请另一个实施例的三氯蔗糖的制备方法的反应过程,由反应式(3)可以看出,三氯蔗糖-6-乙酯中含有少量的水,将三氯蔗糖-6-乙酯溶于乙醇,并进行蒸馏,水与乙醇共沸,从而将少量的水除去,以抑制水解副反应。在加入氢氧化钠和/或氢氧化钾作为催化剂进行脱酰基反应,生成三氯蔗糖混合溶液,三氯蔗糖混合溶液中包括氢氧化钠和/或氢氧化钾以及生成的副产品乙酸乙酯,乙酸乙酯是原生产三氯蔗糖工艺中的物料种类,可回收套用,因此经简单过滤后,即可得到三氯蔗糖粗产品溶液。Reaction formula (3) shows the reaction process of the preparation method of sucralose according to another embodiment of the present application, as can be seen from reaction formula (3), sucralose-6-ethyl ester contains a small amount of water, Sucralose-6-ethyl ester is dissolved in ethanol and distilled, and water and ethanol are azeotroped to remove a small amount of water to suppress the side reaction of hydrolysis. Deacylation is carried out by adding sodium hydroxide and/or potassium hydroxide as a catalyst to generate a mixed solution of sucralose, and the mixed solution of sucralose includes sodium hydroxide and/or potassium hydroxide and the by-products ethyl acetate, acetic acid Ethyl ester is a material type in the original sucralose production process, which can be recycled and applied, so after simple filtration, the crude sucralose product solution can be obtained.
反应式(3)Reaction (3)
测定手段Measurement method
本申请中涉及的高效液相色谱法的测试仪器和测试条件如下所示:The test instruments and test conditions of the high performance liquid chromatography involved in this application are as follows:
日本岛津高效液相色谱仪,配RID-10A示差折光检测,LC-10ADVP高压泵,CTO-10ASVP恒温箱;色谱柱:Agilent XDB C18柱(250mm×4.6mm,5μm);流动相:甲醇-0.125%磷酸氢二钾水溶液(4:6);柱温:30℃;流量:1.0mL/min。其中,需要甲醇(色谱纯)、磷酸氢二钾(分析纯)、超纯水、其他标准物质,外标法测量含量。Shimadzu high performance liquid chromatograph, equipped with RID-10A differential refractive index detection, LC-10ADVP high pressure pump, CTO-10ASVP incubator; chromatographic column: Agilent XDB C18 column (250mm×4.6mm, 5μm); mobile phase: methanol- 0.125% dipotassium hydrogen phosphate aqueous solution (4:6); column temperature: 30°C; flow rate: 1.0 mL/min. Among them, methanol (chromatographic grade), dipotassium hydrogen phosphate (analytical grade), ultrapure water, and other standard substances are required, and the content is measured by the external standard method.
在本申请中,高效液相色谱法可用来测定三氯蔗糖-6-乙酯、醋酸、三氯蔗糖的含量,在各个实施例中不再赘述。In this application, high performance liquid chromatography can be used to determine the contents of sucralose-6-ethyl ester, acetic acid and sucralose, which will not be repeated in each embodiment.
水含量的测定使用卡尔费休法,请参考现有技术,在各个实施例中不再赘述。The determination of water content uses Karl Fischer method, please refer to the prior art, and will not be repeated in each embodiment.
产率的计算方法:Yield calculation method:
各实施例和对比例中,三氯蔗糖-6-乙酯完全转化完毕的判断标准为:对反应体系取样,对所取样品测定的高效液相色谱中,不计溶剂峰,在色谱图上显示的剩余其它物种中,三氯蔗糖-6-乙酯的相对峰面积≤0.5%。In each embodiment and comparative example, the judging criterion for the complete conversion of sucralose-6-ethyl ester is: sampling the reaction system, and in the high-performance liquid chromatography of the measured sample, excluding the solvent peak, it is displayed on the chromatogram. Among the remaining other species, the relative peak area of sucralose-6-ethyl ester was ≤ 0.5%.
反应产率为:以高效液相色谱外标法测定得到的三氯蔗糖实际产量占反应理论产量的百分比。The reaction yield is: the percentage of the actual yield of sucralose measured by the external standard method of high performance liquid chromatography to the theoretical yield of the reaction.
通过上述任一的方法得到的三氯蔗糖的粗产品溶液,且相对于现有技术能够得到乙酸含量更少的粗产品,降低甚至避免乙酸带来的负面影响,在本申请的一些实施例中,得到的三氯蔗糖的粗产品溶液中乙酸含量≤230ppm,甚至更低。The crude product solution of sucralose obtained by any of the above-mentioned methods can obtain a crude product with less acetic acid content compared to the prior art, and reduce or even avoid the negative impact of acetic acid. In some embodiments of the present application , the acetic acid content in the obtained crude product solution of sucralose is less than or equal to 230ppm, or even lower.
更进一步的,在本申请的一些实施例中,上述方法还可以包括:精制步骤:对三氯蔗糖粗产品溶液进行结晶提纯,得到三氯蔗糖晶体。Further, in some embodiments of the present application, the above method may further include: a refining step: crystallizing and purifying the crude sucralose product solution to obtain sucralose crystals.
通过上对得到的三氯蔗糖的粗产品溶液通过结晶精制得到高纯度的三氯蔗糖晶体。结晶精制可通过现有技术中一种或几种方法的结合实现。The obtained crude product solution of sucralose is purified by crystallization to obtain high-purity sucralose crystals. Crystallization can be achieved by one or a combination of methods in the prior art.
实施例1Example 1
在一容积为1000毫升的三口圆底烧瓶中,加入100克三氯蔗糖-6-乙酯,加入500毫升乙醇,充分溶解,形成均相溶液。在烧瓶上装备蒸馏装置和机械搅拌装置,开启搅拌,加热至80℃,维持4小时,蒸出馏分约100毫升后,测定反应体系含水量为3500ppm。将反应体系冷却至25℃,向反应液中加入1克NaOH,维持25℃反应24小时后,高效液相色谱测定三氯蔗糖-6-乙酯剩余≤0.5%(相对峰面积), 停止搅拌。过滤除去催化剂,所得滤液中含有三氯蔗糖粗产品,且高效液相色谱测定滤液中醋酸含量在检测限以下,进一步地,可以按照常规方法对三氯蔗糖产品进行进一步的提纯,所得三氯蔗糖成品中没有酸性气味。高效液相色谱测定三氯蔗糖-6-乙酯脱乙酰基反应生成三氯蔗糖的产率为90%。In a three-necked round-bottomed flask with a volume of 1000 ml, add 100 g of sucralose-6-ethyl ester, add 500 ml of ethanol, and fully dissolve to form a homogeneous solution. The flask was equipped with a distillation device and a mechanical stirring device, the stirring was turned on, heated to 80° C. and maintained for 4 hours. After about 100 ml of distillate was distilled, the water content of the reaction system was determined to be 3500 ppm. Cool the reaction system to 25°C, add 1 g of NaOH to the reaction solution, maintain the reaction at 25°C for 24 hours, determine the residual sucralose-6-ethyl ester by high performance liquid chromatography ≤ 0.5% (relative peak area), stop stirring . The catalyst is removed by filtration, the obtained filtrate contains the crude sucralose product, and the acetic acid content in the filtrate measured by high performance liquid chromatography is below the detection limit. Further, the sucralose product can be further purified according to conventional methods, and the obtained sucralose There is no acidic odor in the finished product. The yield of sucralose from the deacetylation reaction of sucralose-6-ethyl ester determined by high performance liquid chromatography was 90%.
实施例2Example 2
在一容积为1000毫升的三口圆底烧瓶中,加入100克三氯蔗糖-6-乙酯,加入600毫升乙醇,充分溶解,形成均相溶液。在烧瓶上装备蒸馏装置和机械搅拌装置,开启搅拌,加热至90℃,维持2小时,蒸出馏分约200毫升后,测定反应体系含水量为3000ppm。将反应体系冷却至40℃,向反应液中加入2克KOH,维持40℃反应12小时后,高效液相色谱测定三氯蔗糖-6-乙酯剩余≤0.5%(相对峰面积),停止搅拌。过滤除去催化剂,所得滤液中含有三氯蔗糖粗产品,且高效液相色谱测定滤液中醋酸含量在检测限以下,进一步地,可以按照常规方法对三氯蔗糖产品进行进一步的提纯,所得三氯蔗糖成品中没有酸性气味。高效液相色谱测定三氯蔗糖-6-乙酯脱乙酰基反应生成三氯蔗糖的产率为93%。In a three-necked round-bottomed flask with a volume of 1000 ml, add 100 g of sucralose-6-ethyl ester, add 600 ml of ethanol, and fully dissolve to form a homogeneous solution. The flask was equipped with a distillation device and a mechanical stirring device, the stirring was turned on, heated to 90° C. and maintained for 2 hours. After about 200 ml of distillate was distilled, the water content of the reaction system was determined to be 3000 ppm. Cool the reaction system to 40°C, add 2 g of KOH to the reaction solution, maintain the reaction at 40°C for 12 hours, determine the residual sucralose-6-ethyl ester by high performance liquid chromatography ≤ 0.5% (relative peak area), stop stirring . The catalyst is removed by filtration, the obtained filtrate contains the crude sucralose product, and the acetic acid content in the filtrate measured by high performance liquid chromatography is below the detection limit. Further, the sucralose product can be further purified according to conventional methods, and the obtained sucralose There is no acidic odor in the finished product. The yield of sucralose by deacetylation of sucralose-6-ethyl ester determined by high performance liquid chromatography was 93%.
实施例3Example 3
在一容积为1000毫升的三口圆底烧瓶中,加入100克三氯蔗糖-6-乙酯,加入600毫升乙醇,充分溶解,形成均相溶液。在烧瓶上装备蒸馏装置和机械搅拌装置,开启搅拌,加热至105℃,维持1小时,蒸出馏分约200毫升后,测定反应体系含水量为2000ppm。将反应体系冷却至50℃,向反应液中加入10克NaOH,维持50℃反应1小时后,高效液相色谱测定三氯蔗糖-6-乙酯剩余≤0.5%(相对峰面积),停止搅拌。过滤除去催化剂,再使用少量酸性阳离子树脂将滤液pH调至中性,过滤除去树脂,所得滤液中含有三氯蔗糖粗产品,且高效液相色谱测定滤液中醋酸含量在检测限以下,进一步地,可以按照常规方法对三氯蔗糖产品进行进一步的提纯,所得三氯蔗糖成品中没有酸性气味。高效液相色谱测定三氯蔗糖-6-乙酯脱乙酰基反应生成三氯蔗糖的产率为85%。In a three-necked round-bottomed flask with a volume of 1000 ml, add 100 g of sucralose-6-ethyl ester, add 600 ml of ethanol, and fully dissolve to form a homogeneous solution. The flask was equipped with a distillation device and a mechanical stirring device, the stirring was turned on, heated to 105° C. and maintained for 1 hour. After about 200 ml of distillate was distilled, the water content of the reaction system was determined to be 2000 ppm. Cool the reaction system to 50°C, add 10 grams of NaOH to the reaction solution, maintain the reaction at 50°C for 1 hour, determine the residual sucralose-6-ethyl ester by high performance liquid chromatography ≤ 0.5% (relative peak area), stop stirring . Filter to remove the catalyst, then use a small amount of acidic cation resin to adjust the pH of the filtrate to neutral, filter to remove the resin, the obtained filtrate contains the crude product of sucralose, and the acetic acid content in the filtrate determined by high performance liquid chromatography is below the detection limit, further, The sucralose product can be further purified according to conventional methods, and the obtained sucralose finished product has no acidic odor. The yield of sucralose from the deacetylation reaction of sucralose-6-ethyl ester determined by high performance liquid chromatography was 85%.
实施例4Example 4
在一容积为2000毫升的三口圆底烧瓶中,加入100克三氯蔗糖-6-乙酯,加入 1000毫升乙醇,充分溶解,形成均相溶液。在烧瓶上装备蒸馏装置和机械搅拌装置,开启搅拌,加热至80℃,维持6小时,蒸出馏分约400毫升后,测定反应体系含水量为1000ppm。将反应体系冷却至25℃,向反应液中加入5克NaOH,维持25℃反应2小时后,高效液相色谱测定三氯蔗糖-6-乙酯剩余≤0.5%(相对峰面积),停止搅拌。过滤除去催化剂,再使用少量酸性阳离子树脂将滤液pH调至中性,过滤除去树脂,所得滤液中含有三氯蔗糖粗产品,且高效液相色谱测定滤液中醋酸含量在检测限以下,进一步地,可以按照常规方法对三氯蔗糖产品进行进一步的提纯,所得三氯蔗糖成品中没有酸性气味。高效液相色谱测定三氯蔗糖-6-乙酯脱乙酰基反应生成三氯蔗糖的产率为89%。In a three-necked round-bottomed flask with a volume of 2000 ml, add 100 grams of sucralose-6-ethyl ester, add 1000 ml of ethanol, and fully dissolve to form a homogeneous solution. The flask was equipped with a distillation device and a mechanical stirring device, the stirring was turned on, heated to 80° C. and maintained for 6 hours. After about 400 ml of distillate was distilled, the water content of the reaction system was determined to be 1000 ppm. Cool the reaction system to 25°C, add 5 grams of NaOH to the reaction solution, maintain the reaction at 25°C for 2 hours, determine the residual sucralose-6-ethyl ester by high performance liquid chromatography ≤ 0.5% (relative peak area), stop stirring . Filter to remove the catalyst, then use a small amount of acidic cation resin to adjust the pH of the filtrate to neutral, filter to remove the resin, the obtained filtrate contains the crude product of sucralose, and the acetic acid content in the filtrate determined by high performance liquid chromatography is below the detection limit, further, The sucralose product can be further purified according to conventional methods, and the obtained sucralose finished product has no acidic odor. The yield of sucralose from the deacetylation of sucralose-6-ethyl ester was determined to be 89% by high performance liquid chromatography.
实施例5(回收催化剂套用)Embodiment 5 (recovery catalyst is applied mechanically)
在一容积为2000毫升的三口圆底烧瓶中,加入100克三氯蔗糖-6-乙酯,加入1000毫升乙醇,充分溶解,形成均相溶液。在烧瓶上装备蒸馏装置和机械搅拌装置,开启搅拌,加热至80℃,维持6小时,蒸出馏分约400毫升后,测定反应体系含水量为1000ppm。将反应体系冷却至25℃,向反应液中加入实施例4中回收的催化剂,维持25℃反应4小时后,高效液相色谱测定三氯蔗糖-6-乙酯剩余≤0.5%(相对峰面积),停止搅拌。过滤除去催化剂,再使用少量酸性阳离子树脂将滤液pH调至中性,过滤除去树脂,所得滤液中含有三氯蔗糖粗产品,且高效液相色谱测定滤液中醋酸含量在检测限以下,进一步地,可以按照常规方法对三氯蔗糖产品进行进一步的提纯,所得三氯蔗糖成品中没有酸性气味。高效液相色谱测定三氯蔗糖-6-乙酯脱乙酰基反应生成三氯蔗糖的产率为84%。In a three-necked round-bottomed flask with a volume of 2000 ml, add 100 grams of sucralose-6-ethyl ester, add 1000 ml of ethanol, and fully dissolve to form a homogeneous solution. The flask was equipped with a distillation device and a mechanical stirring device, the stirring was turned on, heated to 80° C. and maintained for 6 hours. After about 400 ml of distillate was distilled, the water content of the reaction system was determined to be 1000 ppm. The reaction system was cooled to 25 ° C, the catalyst recovered in Example 4 was added to the reaction solution, and after maintaining the reaction at 25 ° C for 4 hours, the residual sucralose-6-ethyl ester was determined by high performance liquid chromatography.≤0.5% (relative peak area ), stop stirring. Filter to remove the catalyst, then use a small amount of acidic cation resin to adjust the pH of the filtrate to neutral, filter to remove the resin, the obtained filtrate contains the crude product of sucralose, and the acetic acid content in the filtrate determined by high performance liquid chromatography is below the detection limit, further, The sucralose product can be further purified according to conventional methods, and the obtained sucralose finished product has no acidic odor. The yield of sucralose produced by deacetylation of sucralose-6-ethyl ester was determined by high performance liquid chromatography, and the yield was 84%.
对比例1(MeONa/MeOH体系脱乙酰基)Comparative Example 1 (Deacetylation of MeONa/MeOH System)
在一容积为1000毫升的三口圆底烧瓶中,加入100克三氯蔗糖-6-乙酯,加入300毫升甲醇,充分溶解,形成均相溶液,再向溶液中加入2克甲醇钠。在烧瓶上装备机械搅拌装置,开启搅拌,维持25℃反应6小时后,高效液相色谱测定三氯蔗糖-6-乙酯剩余≤0.5%(相对峰面积),停止搅拌。向反应液中加入适量酸性阳离子树脂,维持低速搅拌,直至反应液pH为7。过滤除去树脂,所得滤液中含有三氯蔗糖粗产品,高效液相色谱测定滤液中含有醋酸,含量高于230ppm,进一步地,可以按照常规方法对三氯蔗糖产品进行进一步的提纯,所得三氯蔗糖成品中有 明显酸性气味。高效液相色谱测定三氯蔗糖-6-乙酯脱乙酰基反应生成三氯蔗糖的产率为89%。In a three-necked round-bottomed flask with a volume of 1000 ml, add 100 g of sucralose-6-ethyl ester, add 300 ml of methanol, fully dissolve to form a homogeneous solution, and add 2 g of sodium methoxide to the solution. Equipped with a mechanical stirring device on the flask, turned on stirring, and maintained the reaction at 25° C. for 6 hours. The residual sucralose-6-ethyl ester was determined by high performance liquid chromatography ≤0.5% (relative peak area), and the stirring was stopped. An appropriate amount of acidic cationic resin was added to the reaction solution, and stirring was maintained at low speed until the pH of the reaction solution was 7. The resin is removed by filtration, the obtained filtrate contains the crude product of sucralose, and the filtrate is determined by high performance liquid chromatography to contain acetic acid, and the content is higher than 230ppm. Further, the sucralose product can be further purified according to conventional methods, and the obtained sucralose The finished product has a distinct acidic odor. The yield of sucralose from the deacetylation of sucralose-6-ethyl ester was determined to be 89% by high performance liquid chromatography.
从实施例1~5和对比例1可以看出,采用本申请的方法,采用乙醇作为溶剂,可以通过蒸馏共沸将三氯蔗糖-6-乙酯中的水分除去,抑制水解副反应,使得产物中醋酸含量极低,所得三氯蔗糖成品中没有酸性气味,且在催化剂通过简单过滤即可回收复用,降低了三滤蔗糖的生成成本。As can be seen from Examples 1 to 5 and Comparative Example 1, using the method of the present application and using ethanol as a solvent, the water in the sucralose-6-ethyl ester can be removed by distillation and azeotropy, and the side reaction of hydrolysis can be suppressed, so that the The acetic acid content in the product is extremely low, the obtained sucralose finished product has no acidic odor, and the catalyst can be recycled and reused through simple filtration, thereby reducing the generation cost of the sucralose.
综上所述,本申请的有益效果在于,本申请采用乙醇作为溶剂,生成的乙酸乙酯是原本就应用于三氯蔗糖生产工艺流程中的物种,且可以套用于工艺中,从而减少了三氯蔗糖生成工艺流程中需处理的物料种类,显著降低了后处理中的难度和成本;且可以通过共沸蒸馏除去反应体系中的水分,避免水解副反应的发生,很大程度上降低了副产品醋酸的含量,提高三氯蔗糖的产品质量;且本申请中的催化剂通过简单处理即可回收利用,降低了三氯蔗糖的生产成本。To sum up, the beneficial effect of the present application is that the present application uses ethanol as a solvent, and the generated ethyl acetate is a species originally used in the production process of sucralose, and can be applied in the process, thereby reducing three The types of materials to be treated in the production process of chlorosucrose significantly reduce the difficulty and cost of post-treatment; and the water in the reaction system can be removed by azeotropic distillation, avoiding the occurrence of hydrolysis side reactions, and greatly reducing by-products The content of acetic acid improves the product quality of sucralose; and the catalyst in the present application can be recycled through simple treatment, thereby reducing the production cost of sucralose.
以上所述,仅为本申请的具体实施方式,在本申请的上述教导下,本领域技术人员可以在上述实施例的基础上进行其他的改进或变形。本领域技术人员应该明白,上述的具体描述只是更好的解释本申请的目的,本申请的保护范围应以权利要求的保护范围为准。The above descriptions are only specific implementations of the present application, and those skilled in the art can make other improvements or modifications on the basis of the above-mentioned embodiments under the above teachings of the present application. Those skilled in the art should understand that the above-mentioned specific description is only to better explain the purpose of the present application, and the protection scope of the present application should be subject to the protection scope of the claims.
此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如,在下面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。Furthermore, those skilled in the art will appreciate that although some of the embodiments described herein include certain features, but not others, included in other embodiments, that combinations of features of different embodiments are intended to be within the scope of the present application within and form different embodiments. For example, in the following claims, any of the claimed embodiments may be used in any combination.
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| CN202080004019.7A CN112771059A (en) | 2020-12-30 | 2020-12-30 | Preparation method of sucralose, crude product solution and sucralose |
| PCT/CN2020/141531 WO2022141229A1 (en) | 2020-12-30 | 2020-12-30 | Sucralose preparation method, crude product solution, and sucralose |
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| WO2024082177A1 (en) * | 2022-10-19 | 2024-04-25 | 安徽金禾实业股份有限公司 | Method for preparing sucralose crude product by using hydrolysis system |
| CN115996936A (en) * | 2022-10-19 | 2023-04-21 | 安徽金禾实业股份有限公司 | A method for preparing crude sucralose by using improved alcohol-water alkaline hydrolysis system |
| CN115925762A (en) * | 2022-11-17 | 2023-04-07 | 安徽金禾实业股份有限公司 | Method for treating acetic acid in sucralose mother liquor sugar water |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5034551A (en) * | 1990-04-23 | 1991-07-23 | Noramco, Inc. | Process for recovery of organotin esters from reaction mixtures containing the same and re-use of the recovered organotin compounds |
| CN101121736A (en) * | 2007-09-05 | 2008-02-13 | 江苏天禾药物研究所有限公司 | Method of preparing sucralose |
| CN104004032A (en) * | 2014-06-14 | 2014-08-27 | 福州大学 | Method for preparing sucralose by continuously deacetylating sucralose-6-acetate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5034551A (en) * | 1990-04-23 | 1991-07-23 | Noramco, Inc. | Process for recovery of organotin esters from reaction mixtures containing the same and re-use of the recovered organotin compounds |
| CN101121736A (en) * | 2007-09-05 | 2008-02-13 | 江苏天禾药物研究所有限公司 | Method of preparing sucralose |
| CN104004032A (en) * | 2014-06-14 | 2014-08-27 | 福州大学 | Method for preparing sucralose by continuously deacetylating sucralose-6-acetate |
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