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WO2022025301A1 - System for automatic production of shipbuilding material - Google Patents

System for automatic production of shipbuilding material Download PDF

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Publication number
WO2022025301A1
WO2022025301A1 PCT/KR2020/009830 KR2020009830W WO2022025301A1 WO 2022025301 A1 WO2022025301 A1 WO 2022025301A1 KR 2020009830 W KR2020009830 W KR 2020009830W WO 2022025301 A1 WO2022025301 A1 WO 2022025301A1
Authority
WO
WIPO (PCT)
Prior art keywords
bending
plate
guide plate
raw material
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2020/009830
Other languages
French (fr)
Korean (ko)
Inventor
김대중
김중식
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IRUM INDUSTRY Co Ltd
Original Assignee
IRUM INDUSTRY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IRUM INDUSTRY Co Ltd filed Critical IRUM INDUSTRY Co Ltd
Publication of WO2022025301A1 publication Critical patent/WO2022025301A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/20Building or assembling prefabricated vessel modules or parts other than hull blocks, e.g. engine rooms, rudders, propellers, superstructures, berths, holds or tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
    • B21D5/042With a rotational movement of the bending blade
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0282Carriages forming part of a welding unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/50Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by forming methods, e.g. manufacturing of curved blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/70Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by using moulds; Moulds or plugs therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh

Definitions

  • the present invention relates to an automatic manufacturing system for shipbuilding equipment.
  • a shipbuilding equipment used in a ship in order to manufacture a coaming used to protect the wall and cable of a ship when installing cables, from input of raw materials, bending, welding, polishing, etc. are automatically performed. It relates to an automatic manufacturing system of shipbuilding equipment that can be carried out with
  • Coaming is one of iron fittings for ships, and when a cable installed in a ship is installed through a wall inside the ship, it functions to protect the cable from damage and the strength of the wall.
  • Korean Patent Publication No. 10-1697737 discloses an automatic rebar bending device.
  • the above technology relates to an automatic rebar bending device capable of bending a heavy reinforcing bar in an automated manner by one unskilled worker input.
  • a supply unit for supplying the loaded reinforcing bars forward through the supply conveyor; an input preparation unit provided in front of the supply unit and preparing to put one or more reinforcing bars supplied by the supply unit into the input preparation stage by the operator; an input unit installed in front of the input preparation unit and inputting reinforcing bars prepared for input into the input preparation unit according to the driving of a plurality of link arms arranged at regular intervals; a guide part provided on the input part and guiding the reinforcing bar input by the input part through the center guide block and the head alignment stopper to the bending position; And at least one of the one end and the other end of the reinforcing bar provided on at least one of the left and right sides on the input unit and guided to the bending processing position by the guide unit at the bending angle and radius set through the bending head.
  • the link arm simultaneously functions as a discharge part for discharging the reinforcing bars bent by the bending part to the front, and a plurality of reinforcing bars discharged by the discharge part are provided in front of the guide part and are constant.
  • a technical gist of the rebar automatic banding device characterized in that it includes a product basket portion to be put in a product basket arranged at intervals.
  • Korean Patent Publication No. 10-1346113 discloses an automated system for rebar wire bending.
  • the above technique is to sequentially supply reinforcing wire used in construction or civil engineering to perform bending (bending) in various forms, cut it to the required length, and at the same time load the processed wire material into the loading unit. It relates to an automated system for banding.
  • Korean Patent No. 10-0263394 discloses a swing self-positioning support for a pipe bending machine.
  • a pipe bending machine has a bending assembly (1) and a support arm (2), said arm passing through the swing center of the matrices assembly and the rotation center of the matrix so as to automatically position itself to the zero point. It is supported slidably along the stem (7) on the shaft, and is pivotally supported relative to the bending assembly via the pivot shaft (6).
  • Korean Patent Publication No. 10-1801830 discloses a bending device for a tray stack.
  • the technology relates to a bending device for a tray laminate, and the tray laminate is seated on one side of the upper surface, and it is transported in one direction, and a transport unit for stopping the tray laminate at a preset bending position for a predetermined time, and the tray laminate A frame installed at a position corresponding to the bending position on one side of the transport path of A bending device for a tray stack, characterized in that it includes a driving part and a bending part rotatably installed on one side of the frame, one side of the tape is supported on one side, and a bending part for bending the tape to one side of the stack body while rotating provides
  • control means for controlling the manufacturing apparatus In the automatic manufacturing system of shipbuilding equipment that can automate the manufacture of coaming, including; control means for controlling the manufacturing apparatus,
  • the control means controls the driving means
  • a processing information generation unit for generating processing information
  • a control signal transmission unit for transmitting the generated processing information as a control signal to a control device
  • the manufacturing device is
  • It is characterized in that it is configured to include the input device 10, the bending device 20, the transfer robot 30, and the welding robot (40).
  • the raw material of the coaming is transferred to the bending device 20 through the input device 10, but the raw material is bent on the bending device 20 so that it has the required shape of the coaming, and each end adjacent to the bending robot 40 ) after welding and integration, and then using the transfer robot 30 to discharge the coaming to the discharge area provided on one side of the bending device 20 and stack it, characterized in that it is automated.
  • a hoist 11 for transporting raw materials
  • a loading unit 12 for stacking and loading a plurality of raw materials transferred using the hoist 11
  • Conveyor 13 for sequentially inputting and transporting the raw materials loaded on the loading unit 12; characterized in that it is configured to include.
  • a first bracket 13d is configured in the first sidewall structure 13a, and a first plate in the shape of a plate is configured at an end of the first bracket 13d,
  • a first bracket 13e is configured on the second sidewall structure 13b, and a hydraulic cylinder is coupled to the second bracket 13e, and a plate-shaped second plate is also configured at the rod end of the hydraulic cylinder,
  • the second plate is adjacent in the direction of the first plate, characterized in that it functions to fix the raw material.
  • a shaft is exposed to the outside of any one of the first sidewall structure 13a or the second sidewall structure 13b, and a gear is included on each of the exposed shafts,
  • the rails By connecting the rails to the plurality of gears, the rails are driven by a motor provided on one side of the conveyor 13 to rotate the plurality of conveyor rollers 13c.
  • a base 21 having a height corresponding to the sidewall structures 13a and 13b of the input device 10, and a guide plate 22 driven along the longitudinal direction of the base 21 from the upper surface of the base 21, ,
  • a servomotor 23 configured on one side of the base 21 and a ball screw 24 extending in the longitudinal direction of the base 21 while receiving rotational force from the servomotor 23 to rotate It is characterized in that it is composed.
  • a nut for a ball screw that moves in a straight line according to the rotation of the ball screw 24 is coupled to the lower surface of the guide plate 22, and the guide plate 22 is moved to the base ( 21) characterized in that it moves straight in the longitudinal direction.
  • a cylinder including a cylinder body 222 and a cylinder rod 223 is positioned on the upper surface of the guide plate 22 , and the cylinder body 222 includes a rotation shaft 221 configured on the upper surface of the guide plate 22 and to be combined,
  • a bending part 224 is coupled to the end of the cylinder rod 223 whose length is variable from the cylinder body 222,
  • a pressure cylinder 226 configured by coupling such as bolting is configured, and a plate-shaped pressure plate 227 is coupled to the rod end of the pressure cylinder 226,
  • a pressing mold 228 configured to be in surface contact with the pressing plate 227 is configured on the upper surface of the protruding plate 22a,
  • the input raw material is positioned between the curved surface of the bending mold 229 and the bending part 224, and when the bending part 224 is rotated in the vertical direction based on the raw material, the curved surface of the bending mold 229 It is characterized in that it is bent while being bent by the roller of the bending part 224 .
  • It includes two plates of a triangular shape positioned upwards and downwards, and between the two plates,
  • three shafts are configured to couple between the two plates on the upper/lower side in the height direction, and on the narrow surface, one shaft is provided so as to be rotatably coupled to the end of the cylinder rod 223,
  • Two of the three shafts are configured with rollers, and the other shaft is coupled to the bending part rotation shaft 225 provided on one upper surface of the guide plate 22 .
  • each servomotor 23 has a symmetrical direction to move away from each other, so that bending of two areas is performed at the same time. .
  • FIG. 1 shows a manufacturing apparatus constituting an automatic manufacturing system of shipbuilding equipment according to the present invention.
  • FIG. 2 and 3 show an input device of the manufacturing device of FIG. 1 .
  • FIG. 4 and 5 show a bending device of the manufacturing device of FIG. 1 .
  • FIG. 6 shows in detail the configuration of the guide plate 22 applied to the bending device.
  • FIG. 7 shows an example of performing bending by using the bending device of the manufacturing apparatus among the automatic manufacturing system for shipbuilding equipment according to the present invention.
  • the present invention relates to an automatic manufacturing system for shipbuilding equipment.
  • a shipbuilding equipment used in a ship in order to manufacture a coaming used to protect the wall and cable of a ship when installing cables, from input of raw materials, bending, welding, polishing, etc. are automatically performed. It relates to an automatic manufacturing system of shipbuilding equipment that can be carried out with
  • An automatic manufacturing system for shipbuilding equipment comprises: a manufacturing apparatus; It is configured to include; a control means for controlling the manufacturing apparatus.
  • control means includes hardware (H/W) and software (S/W), and may be composed of a physical server or a control terminal, and includes a processing information generator generating processing information, and and a control signal transmission unit for transmitting processing information to the control device as a control signal.
  • H/W hardware
  • S/W software
  • the transmission of the control signal may be transmitted by wire/wireless using a controller, and the control means includes a controller.
  • control means when the control means is a control terminal, it is possible to transmit a control signal by setting a shortcut key using a keypad provided in the terminal.
  • control signal for controlling the manufacturing apparatus may vary according to the standard or size of the coaming, and there is an advantage in that these various control signals can be easily transmitted and controlled only by setting a shortcut key.
  • FIG. 1 shows a manufacturing apparatus constituting an automatic manufacturing system of shipbuilding equipment according to the present invention.
  • the manufacturing apparatus is configured to include an input device 10 , a bending device 20 , a transfer robot 30 , and a welding robot 40 .
  • the raw material of the coaming is transferred to the bending device 20 through the input device 10, but the raw material is bent on the bending device 20 so that it has the required shape of the coaming, and is bent to weld the adjacent ends
  • the transfer robot 30 After being integrated by welding using the robot 40 , using the transfer robot 30 , the coaming is discharged and stacked in the discharge area provided on one side of the bending device 20 .
  • the transfer robot 30 and the welding robot 40 are composed of a robot having a multi-joint arm rotatable in up/down/left/right directions, and this robot is applied in various conventional technologies and Therefore, a detailed description will be omitted.
  • the welding robot 40 has a configuration for welding at the end of the conventional robot configuration so that welding is performed, and the transfer robot 30 has a robot hand for gripping the coaming or a suction configuration at the end. It is desirable to have it provided.
  • FIG. 2 and 3 show an input device of the manufacturing device of FIG. 1 .
  • the input device 10 includes a hoist 11 for transporting raw materials; a loading unit 12 for stacking and loading a plurality of raw materials transferred using the hoist 11; Conveyor 13 for sequentially inputting and transporting the raw materials loaded on the loading unit 12; is configured to include.
  • the input of raw materials from the loading unit 12 to the conveyor 13 may be variously selected, such as manual operation, use of the hoist 11 , and use of the transfer robot 30 .
  • the conveyor 13 is arranged at regular intervals between two sidewall structures, that is, a first sidewall structure 13a and a second sidewall structure 13b. It is configured to include a conveyor roller (13c).
  • the plurality of conveyor rollers 13c have their shafts exposed to the outside of any one of the first sidewall structure 13a or the second sidewall structure 13b, and include gears on each of the exposed shafts, but the plurality of 1, and the rail is configured to be driven by a motor provided on one side of the conveyor 13, so that a plurality of conveyor rollers 13c rotate at the same time to transfer raw materials in the moving direction do.
  • a roller for bending the rail of the red line shown in the lower part of FIG. 1 may be included in multiple times.
  • a first bracket 13d is configured on the first sidewall structure 13a, an end of the first bracket 13d includes a first plate in the shape of a plate, and the second sidewall structure 13b includes a first A bracket 13e is configured, and a hydraulic cylinder is coupled to the second bracket 13e, and a second plate in the form of a plate is also configured at the rod end of the hydraulic cylinder.
  • a hydraulic pressure supply is configured on one side of the conveyor 13, and the hydraulic cylinder coupled to the second bracket 13e is supplied with hydraulic pressure from the hydraulic supply to drive the hydraulic cylinder.
  • the second plate serves to fix the raw material while being adjacent in the direction of the first plate.
  • the raw material is stably erected and transported by the first plate and the second plate, and the bending device 20 is transported from the input device 10 by the transport of the conveyor roller 13c.
  • the bending device 20 is a separate device positioned in one direction of the input device 10 , and has the same height as that of the input device 10 .
  • FIG. 4 and 5 show a bending device of the manufacturing device of FIG. 1 .
  • the transfer robot 30 is in a position where the movable range can reach both the input device 10 and the bending device 20. It is configured, and it is sufficient if the welding robot 40 is configured in a position having a movable range capable of welding each end of the coaming bent according to the present invention.
  • the bending device 20 is configured such that the configuration shown in FIG. 5 is configured in a symmetrical direction facing each other.
  • the bending device 20 includes a base 21 having a height corresponding to the sidewall structures 13a and 13b of the input device 10, and a base ( 21) a guide plate 22 driven along the longitudinal direction, a servomotor 23 configured on one side of the base 21, and a rotational force transmitted from the servomotor 23 to rotate, the base 21 It is configured to include a ball screw 24 extending along the longitudinal direction of the.
  • the guide plate 22 driven on the upper surface of the base 21 is to employ the LM guide. That is, the guide plate 22 becomes a transfer plate of the LM guide, and serves as a guide function for driving the guide plate 22 on the base 21 .
  • a nut for a ball screw is coupled to the lower surface of the guide plate 22 by bolting or the like.
  • the nut for the ball screw is a structure that is coupled to the ball screw 24 and moves in a straight line according to the rotation of the ball screw 24, and the guide plate 22 is a base ( 21) so that it can move straight along the longitudinal direction.
  • the two servomotors 23 are configured to be spaced apart from each other, so that the base 21, the guide plate 22, the servomotor 23 and the ball screw 24 are It means that each consists of two.
  • each of the two servo motors receiving the control signal from the control means is driven by the same control signal, so that the raw material is bent by the bending part 224 (to be described later) provided in the guide plate 22 and manufactured by coaming. , to have the same movement.
  • FIG. 6 shows in detail the configuration of the guide plate 22 applied to the bending device.
  • the guide plate 22 includes a protruding plate 22a protruding from one side in the direction in which the raw material is input, that is, in the direction of the input device 10 .
  • a cylinder including a cylinder body 222 and a cylinder rod 223 is positioned on the upper surface of the guide plate 22 , and the cylinder body 222 is a rotation shaft 221 configured on the upper surface of the guide plate 22 .
  • the rotation shaft 221 preferably has a step so that the cylinder body 222 can be somewhat spaced apart from the upper surface of the guide plate 22 , which is the upper surface of the guide plate 22 of the cylinder body 222 and This is to allow rotation without friction.
  • a bending portion 224 is coupled to an end of the cylinder rod 223 having a variable length from the cylinder body 222 .
  • the bending part 224 includes two plates of a triangular shape positioned upwards and downwards, and among the two plates, on a wide surface, three axes are positioned between the two plates on the upper/lower side in the height direction. configured to combine.
  • the rollers are configured on the two shafts.
  • one shaft may be provided on a narrow side of one side of the three shafts to be rotatably coupled to the end of the cylinder rod 223 .
  • the end of the cylinder rod 223 is configured in a cylindrical shape with a hollow inside, and the narrow axis of the cylinder is coupled to the cylindrical structure so that the bending part 224 is rotatable.
  • the shaft to which the roller is not coupled is coupled to the bending part rotation shaft 225 provided on one side of the upper surface of the guide plate 22 .
  • the bending shaft 225 may have a hollow cylindrical shape.
  • a pressure cylinder 226 configured due to coupling such as bolting is configured, and the pressure cylinder 226 includes a rod (not shown) with a protrusion plate of the guide plate 22 ( 22a) is configured to face the direction.
  • the cylinder of the cylinder body 222 may be employed in various ways such as hydraulic pressure, pneumatic pressure, etc., but preferably a hydraulic cylinder driven by receiving hydraulic pressure by the above-described hydraulic pressure supply device.
  • a plate-shaped pressing plate 227 is coupled to the end of the rod of the pressing cylinder 226, and a pressing mold 228 configured to be in surface contact with the pressing plate 227 is formed on the upper surface of the protruding plate 22a. is composed
  • the position between the pressing plate 227 and the pressing mold 228 is preferably configured to correspond to the discharge position of the raw material of the input device (10).
  • a bending mold 229 of which one side is curved is formed on the upper surface of the guide plate 22 adjacent to the protruding plate 22a.
  • the bending mold 229 is configured to be detachable (bolted) from the guide plate 22 .
  • the curved surface of the bending mold 229 places the raw material between the bending part 224, that is, the curved surface - the raw material - the bending part in order.
  • the bending device 20 is configured so that two are symmetrical, the first bending of the raw material at the same time at a certain point as shown in FIG. 7, and the two guide plates 22 are positioned adjacent to each other, As the secondary bending is performed, the two ends of the bent raw material are adjacent and have the shape of the final coaming.
  • FIG. 7 shows an example of performing bending by using the bending device of the manufacturing apparatus among the automatic manufacturing system for shipbuilding equipment according to the present invention.
  • the welding robot 40 welds two adjacent ends to complete the coaming.
  • the transfer robot 30 serves to assist the transfer so that the raw material input through the input device 10 can be accurately centered on the bending device 20 .
  • the transfer robot 30 grips the raw material input from the input device 10 to be seated on the bending device 20. At this time, the transfer robot 30 does not lift and carry the raw material, but holds the raw material without lifting it. It acts to push in a straight direction.
  • a non-contact sensor for detecting the length of the raw material is included on one side of the transport robot 30 having a wide movable range.
  • the abutting end of the bending device 20 composed of two symmetrical structures, that is, the center side is to configure a sensor device including a contact sensor.
  • the touch sensor outputs a sensor value by performing sensing from a time point at which the initial sensing is made to a length received from the control means.
  • the transfer robot 30 transmits the sensor value of the non-contact sensor to the control means.
  • the control means determines the length corresponding to 1/2 the length of the raw material determined based on the sensor value, and then transmitted to the sensor device.
  • the sensor device includes a sensor value transmitter that functions as a terminal for receiving the sensor value of the contact sensor and finally transmitting it to the control means.
  • the sensor value transmitting unit based on the length information of the raw material received from the control means, after the first sensor value is generated in the contact sensor, the sensor value for a predetermined time is not transmitted to the control means, but is generated at a predetermined time It functions to transmit the sensor value to the control means.
  • the control means stops the control of the transfer robot 30 and allows the transfer robot 30 to place raw materials.
  • the predetermined time is the time to determine the area of 1/2 of the raw material, and since time is calculated as distance x speed, the control means knowing the speed of the transport robot and the distance of the raw material reaches the center of the raw material
  • the sensor value transmitter detects raw material transport for a predetermined time based on the length information In the meantime, the transfer stops near the center of the raw material.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The present invention relates to a system for automatic production of a shipbuilding material. More particularly, the present invention relates to a system for automatic production of a shipbuilding material, the system enabling automatic execution of operations, from introducing raw material to bending, welding, finishing, etc., for producing, as a shipbuilding material used in a vessel, a coaming which is used to protect a cable and a wall of a vessel during cable installation.

Description

조선 기자재의 자동제작 시스템Automatic manufacturing system for shipbuilding equipment

본 발명은 조선 기자재의 자동제작 시스템에 관한 것이다.The present invention relates to an automatic manufacturing system for shipbuilding equipment.

보다 구체적으로는, 선박에 사용되는 조선 기자재로서, 케이블 설치시 선박의 벽과 케이블을 보호하기 위하여 사용되는 코밍(Coaming)을 제작하기 위하여, 원자재의 투입부터, 밴딩, 용접, 사상 작업 등을 자동으로 수행할 수 있도록 하는, 조선 기자재의 자동제작 시스템에 관한 것이다.More specifically, as a shipbuilding equipment used in a ship, in order to manufacture a coaming used to protect the wall and cable of a ship when installing cables, from input of raw materials, bending, welding, polishing, etc. are automatically performed. It relates to an automatic manufacturing system of shipbuilding equipment that can be carried out with

코밍(Coaming)이란, 선박용 철의장품 중에 하나로, 선박 내에 설치되는 케이블이 선박 내부의 벽(Wall)을 관통하여 설치될 때, 케이블의 손상과 벽의 강도를 보호해주는 기능을 하는 것이다.Coaming is one of iron fittings for ships, and when a cable installed in a ship is installed through a wall inside the ship, it functions to protect the cable from damage and the strength of the wall.

이러한 코밍의 제작은 종래 수십가지의 종류와 사이즈(규격)로 철판을 절단하고 난 판재를 밴딩기에 밴딩하여 용접작업하는 것을 수작업으로 수행하였는데, 본 출원인은 이러한 수작업을 완전히 자동화 할 수 있는 기술을 제안하고자 한다.The production of such coaming was performed manually by cutting the steel plate into dozens of types and sizes (standards) and bending the plate material with a banding machine. want to

이에 따라, 불필요한 인력낭비와 시간 낭비를 할 필요가 없어진다.Accordingly, there is no need to waste unnecessary manpower and time.

밴딩의 자동화 기술로서, 등록특허공보 제10-1697737호에는 철근 자동 밴딩 장치가 기재되어 있다.As an automated technology for bending, Korean Patent Publication No. 10-1697737 discloses an automatic rebar bending device.

상기 기술은, 미숙련 작업자 한 명이 투입되어 고중량의 철근을 자동화 방식으로 밴딩 가공할 수 있는 철근 자동 밴딩 장치에 관한 것으로서, 고중량의 철근을 자동으로 밴딩 가공하는 철근 자동 밴딩 장치에 있어서, 적재대의 상부에 적재된 철근을 공급컨베이어를 통해 전방으로 공급하는 공급부; 상기 공급부의 전방에 구비되고 공급부에 의해 공급된 하나 이상의 철근이 작업자에 의해 투입준비대에 투입 준비되는 투입준비부; 상기 투입준비부의 전방에 설치되고 복수 개가 일정간격으로 배치된 링크암의 구동에 따라 투입준비부에 투입 준비된 철근을 전방으로 투입하는 투입부; 상기 투입부 상에 구비되고 센터가이드블록과 머리정렬스토퍼를 통해 투입부에 의해 투입된 철근을 밴딩 가공 위치로 안내하는 가이드부; 및 상기 투입부 상의 좌측과 우측 중 적어도 한 곳 이상에 구비되어 가이드부에 의해 밴딩 가공 위치로 안내된 철근의 일단과 타단 중 적어도 한 곳 이상을 밴딩헤드를 통해 설정된 밴딩 각도 및 반지름으로 밴딩 가공하는 밴딩부;로 구성되고, 상기 링크암은 밴딩부에 의해 밴딩 가공된 철근을 전방으로 배출하는 배출부로서의 기능을 동시에 하며, 상기 가이드부의 전방에 구비되어 배출부에 의해 배출된 철근이 복수 개가 일정간격으로 배치된 제품바스켓에 담기는 제품바스켓부가 포함되는 것을 특징으로 하는 철근 자동 밴딩 장치를 기술적 요지로 한다.The above technology relates to an automatic rebar bending device capable of bending a heavy reinforcing bar in an automated manner by one unskilled worker input. a supply unit for supplying the loaded reinforcing bars forward through the supply conveyor; an input preparation unit provided in front of the supply unit and preparing to put one or more reinforcing bars supplied by the supply unit into the input preparation stage by the operator; an input unit installed in front of the input preparation unit and inputting reinforcing bars prepared for input into the input preparation unit according to the driving of a plurality of link arms arranged at regular intervals; a guide part provided on the input part and guiding the reinforcing bar input by the input part through the center guide block and the head alignment stopper to the bending position; And at least one of the one end and the other end of the reinforcing bar provided on at least one of the left and right sides on the input unit and guided to the bending processing position by the guide unit at the bending angle and radius set through the bending head. It is composed of a bending part; the link arm simultaneously functions as a discharge part for discharging the reinforcing bars bent by the bending part to the front, and a plurality of reinforcing bars discharged by the discharge part are provided in front of the guide part and are constant. A technical gist of the rebar automatic banding device, characterized in that it includes a product basket portion to be put in a product basket arranged at intervals.

그 외에도 등록특허공보 제10-1346113호에는 철근 와이어 밴딩용 자동화 시스템이 기재되어 있다.In addition, Korean Patent Publication No. 10-1346113 discloses an automated system for rebar wire bending.

상기 기술은, 건축이나 토목공사에 사용되는 철근 와이어를 순차적으로 공급하여 다양한 형태로 밴딩(절곡)을 행하고 이를 필요의 길이만큼 절단함과 동시에 가공된 와이어 소재를 적재부로 적재까지 행할 수 있는 철근 와이어 밴딩용 자동화 시스템에 관한 것이다.The above technique is to sequentially supply reinforcing wire used in construction or civil engineering to perform bending (bending) in various forms, cut it to the required length, and at the same time load the processed wire material into the loading unit. It relates to an automated system for banding.

또한, 등록특허공보 제10-0263394호에는 파이프 밴딩 머신용 스윙 자기 위치 조정 지지대가 기재되어 있다.In addition, Korean Patent No. 10-0263394 discloses a swing self-positioning support for a pipe bending machine.

상기 기술에 따르면, 파이프 밴딩 머신은 밴딩 어셈블리(1)과 지지 암(2)를 구비하고, 상기암은 제로점으로 그 스스로 자동 위치조정되도록 상대 매트릭스 어셈블리의 스윙 중심과 매트릭스의 회전 중심을 통과하는 축상에 스템(7)을 따라 미끄러지게 지지되고, 선회축(6)을 통해 밴딩 어셈블리에 대해 선회 이동 지지된다.According to the above technique, a pipe bending machine has a bending assembly (1) and a support arm (2), said arm passing through the swing center of the matrices assembly and the rotation center of the matrix so as to automatically position itself to the zero point. It is supported slidably along the stem (7) on the shaft, and is pivotally supported relative to the bending assembly via the pivot shaft (6).

또한, 등록특허공보 제10-1801830호에는 트레이 적층체용 밴딩장치가 기재되어 있다.In addition, Korean Patent Publication No. 10-1801830 discloses a bending device for a tray stack.

상기 기술은, 트레이 적층체용 밴딩장치에 관한 것으로서, 상면 일측에 상기 트레이 적층체가 안착되고, 이를 일방향으로 이송하되, 상기 트레이 적층체를 미리 설정된 밴딩위치에서 일정시간 정지시키는 이송부와, 상기 트레이 적층체의 이송로 일측 중 상기 밴딩위치와 대응되는 위치에 설치되는 프레임과, 상기 프레임 일측에 상하좌우방향으로 이동가능하게 설치되고, 상기 트레이 적층체 일측에 테이프를 부착함과 아울러 상기 테이프의 일측을 절단하는 구동부 및 상기 프레임의 일측에 회전가능하게 설치되고, 일측에 상기 테이프의 일측이 지지되며, 회전하면서 상기 적층체의 일측에 상기 테이프를 밴딩하는 밴딩부를 포함하는 것을 특징으로 하는 트레이 적층체용 밴딩장치를 제공한다.The technology relates to a bending device for a tray laminate, and the tray laminate is seated on one side of the upper surface, and it is transported in one direction, and a transport unit for stopping the tray laminate at a preset bending position for a predetermined time, and the tray laminate A frame installed at a position corresponding to the bending position on one side of the transport path of A bending device for a tray stack, characterized in that it includes a driving part and a bending part rotatably installed on one side of the frame, one side of the tape is supported on one side, and a bending part for bending the tape to one side of the stack body while rotating provides

그러나, 종래 자동화 기술들은, 본 출원인이 제공하고자 하는 코밍 제작에 특화되지 못할 뿐더러, 세부적인 구성에 차이가 있다.However, conventional automation techniques, as well as not specialized in the production of coaming to be provided by the present applicant, there is a difference in detailed configuration.

본 발명의 목적은, 선박에 사용되는 조선 기자재로서, 케이블 설치시 선박의 벽과 케이블을 보호하기 위하여 사용되는 코밍(Coaming)을 제작하기 위하여, 원자재의 투입부터, 밴딩, 용접, 사상 작업 등을 자동으로 수행할 수 있도록 하는, 조선 기자재의 자동제작 시스템을 제공하는데 있다.It is an object of the present invention, as a shipbuilding equipment used in a ship, to manufacture a coaming used to protect a wall and a cable of a ship when installing a cable, from input of raw materials, bending, welding, sanding work, etc. It is to provide an automatic manufacturing system for shipbuilding equipment, which can be performed automatically.

상술된 목적을 달성하기 위하여 안출된 것으로 본 발명에 따른 조선 기자재의 자동제작 시스템에 의하면,According to the automatic manufacturing system of shipbuilding equipment according to the present invention as devised to achieve the above-mentioned object,

제조장치와; 상기 제조장치를 제어하는 제어수단;을 포함하여 코밍의 제조를 자동화할 수 있는 조선 기자재의 자동제작 시스템에 있어서,manufacturing equipment; In the automatic manufacturing system of shipbuilding equipment that can automate the manufacture of coaming, including; control means for controlling the manufacturing apparatus,

상기 제어수단은,The control means,

가공정보를 생성하는 가공정보생성부와, 생성된 가공정보를 제어신호로서 제어장치로 전송하는 제어신호전송부를 포함하고,A processing information generation unit for generating processing information, and a control signal transmission unit for transmitting the generated processing information as a control signal to a control device,

상기 제조장치는,The manufacturing device is

투입장치(10)와, 밴딩장치(20)와, 이송로봇(30)과, 용접로봇(40)을 포함하여 구성되는 것을 특징으로 한다.It is characterized in that it is configured to include the input device 10, the bending device 20, the transfer robot 30, and the welding robot (40).

또한, 상기 제조장치는,In addition, the manufacturing apparatus,

투입장치(10)를 통해 코밍의 원자재를 밴딩장치(20)로 이송하되, 밴딩장치(20) 상에서 원자재가 밴딩되어 요구하는 코밍의 형상을 가지도록 하고, 밴딩되어 인접하는 각단부를 용접로봇(40)을 이용하여 용접시켜 일체화 한 후, 이송로봇(30)을 이용하여, 밴딩장치(20)의 일측에 구비된 배출영역에 코밍을 배출하여 적층시키는 과정으로 자동화된 것을 특징으로 한다.The raw material of the coaming is transferred to the bending device 20 through the input device 10, but the raw material is bent on the bending device 20 so that it has the required shape of the coaming, and each end adjacent to the bending robot 40 ) after welding and integration, and then using the transfer robot 30 to discharge the coaming to the discharge area provided on one side of the bending device 20 and stack it, characterized in that it is automated.

또한, 상기 투입장치(10)는,In addition, the input device 10,

원자재를 이송하기 위한 호이스트(11)와; 상기 호이스트(11)를 이용하여 이송된 원자재를 다수 개 적층시켜 적재하는 적재부(12)와; 상기 적재부(12)에 적재된 원자재를 순차적으로 투입하여 이송시키는 컨베이어(13);를 포함하여 구성되는 것을 특징으로 한다.a hoist 11 for transporting raw materials; a loading unit 12 for stacking and loading a plurality of raw materials transferred using the hoist 11; Conveyor 13 for sequentially inputting and transporting the raw materials loaded on the loading unit 12; characterized in that it is configured to include.

또한, 상기 컨베이어(13)는,In addition, the conveyor 13,

제1 측벽 구조물(13a)과 제2 측벽 구조물(13b) 사이에 다수 개 일정간격으로 배열된 컨베이어 롤러(13c)를 포함하여 구성되고,and a plurality of conveyor rollers 13c arranged at regular intervals between the first sidewall structure 13a and the second sidewall structure 13b,

상기 제1 측벽 구조물(13a)에는 제1 브라켓(13d)이 구성되되, 상기 제1 브라켓(13d)의 단부에는 판재 형상의 제1 판이 구성되며,A first bracket 13d is configured in the first sidewall structure 13a, and a first plate in the shape of a plate is configured at an end of the first bracket 13d,

상기 제2 측벽 구조물(13b)에는 제1 브라켓(13e)이 구성되되, 상기 제2 브라켓(13e)에는 유압실린더가 결합되고 상기 유압실린더의 로드 단부에도 판재 형상의 제2 판이 구성되어,A first bracket 13e is configured on the second sidewall structure 13b, and a hydraulic cylinder is coupled to the second bracket 13e, and a plate-shaped second plate is also configured at the rod end of the hydraulic cylinder,

상기 제2 판은 상기 제1 판 방향으로 인접하면서 원자재를 고정하는 기능을 하는 것을 특징으로 한다.The second plate is adjacent in the direction of the first plate, characterized in that it functions to fix the raw material.

또한, 다수 개의 컨베이어 롤러(13c)는,In addition, a plurality of conveyor rollers (13c),

제1 측벽 구조물(13a) 또는 제2 측벽 구조물(13b) 중 어느 하나의 것의 외측으로 축이 노출되도록 하고, 노출된 축 각각에 기어를 포함하되,A shaft is exposed to the outside of any one of the first sidewall structure 13a or the second sidewall structure 13b, and a gear is included on each of the exposed shafts,

상기 다수의 기어에 레일을 연결하여, 컨베이어(13)의 일측에 구비된 모터에 의해 레일이 구동되도록 하여 다수 개의 컨베이어 롤러(13c)가 회동되도록 하는 것을 특징으로 한다.By connecting the rails to the plurality of gears, the rails are driven by a motor provided on one side of the conveyor 13 to rotate the plurality of conveyor rollers 13c.

또한, 상기 밴딩장치(30)는,In addition, the bending device 30,

투입장치(10)의 측벽 구조물(13a, 13b)에 대응되는 높이를 가지는 베이스(21)와, 상기 베이스(21)의 상면에서 베이스(21)의 길이방향을 따라 구동되는 가이드판(22)과, 상기 베이스(21)의 일측에 구성된 서보모터(23)와, 상기 서보모터(23)로부터 회전력을 전달받아 회전하되, 베이스(21)의 길이방향을 따라 연장된 볼스크류(24)를 포함하여 구성되는 것을 특징으로 한다.A base 21 having a height corresponding to the sidewall structures 13a and 13b of the input device 10, and a guide plate 22 driven along the longitudinal direction of the base 21 from the upper surface of the base 21, , A servomotor 23 configured on one side of the base 21 and a ball screw 24 extending in the longitudinal direction of the base 21 while receiving rotational force from the servomotor 23 to rotate It is characterized in that it is composed.

또한, 상기 가이드판(22)의 하면에는 상기 볼스크류(24)의 회전에 따라 직진 운동하는 볼스크류용 너트가 결합되어, 상기 서보모터(23)의 구동에 의해 가이드판(22)이 베이스(21)의 길이방향으로 직진 운동하는 것을 특징으로 한다.In addition, a nut for a ball screw that moves in a straight line according to the rotation of the ball screw 24 is coupled to the lower surface of the guide plate 22, and the guide plate 22 is moved to the base ( 21) characterized in that it moves straight in the longitudinal direction.

또한, 상기 가이드판(22)은,In addition, the guide plate 22,

투입장치(10) 방향으로 일측에 돌출된 돌출판(22a)을 포함하되,Including a protruding plate (22a) protruding on one side in the direction of the input device (10),

상기 가이드판(22)의 상면에는 실린더 몸체(222)와 실린더 로드(223)를 포함하는 실린더가 위치되는데, 상기 실린더 몸체(222)는 가이드판(22)의 상면에 구성된 회동축(221)과 결합되도록 하고,A cylinder including a cylinder body 222 and a cylinder rod 223 is positioned on the upper surface of the guide plate 22 , and the cylinder body 222 includes a rotation shaft 221 configured on the upper surface of the guide plate 22 and to be combined,

상기 실린더 몸체(222)로부터 길이가 가변되는 실린더 로드(223)의 단부에는 밴딩부(224)가 결합되며,A bending part 224 is coupled to the end of the cylinder rod 223 whose length is variable from the cylinder body 222,

상기 가이드판(22)의 외측으로는 볼팅 등의 결합으로 인해 구성된 가압실린더(226)가 구성되되, 상기 가압실린더(226)의 로드 단부에는 판재 형상의 가압판(227)이 결합되고,On the outside of the guide plate 22, a pressure cylinder 226 configured by coupling such as bolting is configured, and a plate-shaped pressure plate 227 is coupled to the rod end of the pressure cylinder 226,

상기 돌출판(22a)의 상면으로는 상기 가압판(227)에 면접촉할 수 있도록 구성된 가압금형(228)이 구성되며,A pressing mold 228 configured to be in surface contact with the pressing plate 227 is configured on the upper surface of the protruding plate 22a,

상기 가이드판(22)의 돌출판(22a)에 인접한 상면에는 일측이 만곡된 밴딩금형(229)이 구성되되,On the upper surface adjacent to the protruding plate 22a of the guide plate 22, a bending mold 229 of which one side is curved is configured,

상기 가압판(227)과 가압금형(228) 사이로, 투입장치(10)에서 투입된 원자재가 투입되고,Between the pressing plate 227 and the pressing mold 228, the raw material input from the input device 10 is input,

투입된 원자재는, 밴딩금형(229)의 만곡된 면과 밴딩부(224) 사이에 위치되어, 상기 밴딩부(224)가 원자재 기준의 수직방향으로 회동될 때, 밴딩금형(229)의 만곡된 면과 밴딩부(224)의 롤러에 의해 만곡되면서 밴딩되는 것을 특징으로 한다.The input raw material is positioned between the curved surface of the bending mold 229 and the bending part 224, and when the bending part 224 is rotated in the vertical direction based on the raw material, the curved surface of the bending mold 229 It is characterized in that it is bent while being bent by the roller of the bending part 224 .

또한, 상기 밴딩부(224)는,In addition, the bending part 224,

상/하측으로 위치된 삼각형 형상의 2개의 판재를 포함하며, 2개의 판재 사이 중,It includes two plates of a triangular shape positioned upwards and downwards, and between the two plates,

넓은 면에는 3개의 축이 상/하 측의 2개의 판재 사이를 높이방향으로 결합하도록 구성하고, 좁은 면에는 1개의 축이 구비되어 상기 실린더 로드(223)의 단부에 회동 가능하도록 결합되도록 하되,On the wide surface, three shafts are configured to couple between the two plates on the upper/lower side in the height direction, and on the narrow surface, one shaft is provided so as to be rotatably coupled to the end of the cylinder rod 223,

상기 3개의 축 중 2개에는 롤러가 구성되고, 나머지 1개의 축은 상기 가이드판(22)의 상면 일측에 구비된 밴딩부 회동축(225)에 결합되도록 하는 것을 특징으로 한다.Two of the three shafts are configured with rollers, and the other shaft is coupled to the bending part rotation shaft 225 provided on one upper surface of the guide plate 22 .

또한, 상기 밴딩장치(20)는, 2개가 대칭되는 방향으로 구성되되, 각각의 서보모터(23)가 멀어지도록 대칭되는 방향을 가짐으로써, 동시에 2개 영역의 밴딩이 수행되도록 하는 것을 특징으로 한다.In addition, the bending device 20 is configured in two symmetrical directions, and each servomotor 23 has a symmetrical direction to move away from each other, so that bending of two areas is performed at the same time. .

본 발명에 따른 조선 기자재의 자동제작 시스템에 의하면, 선박에 사용되는 조선 기자재로서 케이블 설치시 선박의 벽과 케이블을 보호하기 위하여 사용되는 코밍(Coaming)을 제작하기 위하여, 원자재의 투입부터, 밴딩, 용접, 사상 작업 등의 공정을 완전 자동으로 수행할 수 있도록 하는 장점을 가진다.According to the automatic manufacturing system of shipbuilding equipment according to the present invention, from the input of raw materials, banding, It has the advantage of being able to perform processes such as welding and finishing work completely automatically.

또한, 시스템화시킴으로써 단축키 등으로 다양한 규격의 가공을 쉽게 달성할 수 있는 장점을 가진다.In addition, by systematizing it, it has the advantage of being able to easily achieve processing of various standards with a shortcut key.

도 1은 본 발명에 따른 조선 기자재의 자동제작 시스템을 구성하는 제조장치를 나타낸 것이다.1 shows a manufacturing apparatus constituting an automatic manufacturing system of shipbuilding equipment according to the present invention.

도 2 및 도 3은 도 1의 제조장치 중, 투입장치를 나타낸 것이다.2 and 3 show an input device of the manufacturing device of FIG. 1 .

도 4 및 도 5는 도 1의 제조장치 중, 밴딩장치를 나타낸 것이다.4 and 5 show a bending device of the manufacturing device of FIG. 1 .

도 6은 밴딩장치에 적용된 가이드판(22)의 구성을 구체적으로 나타낸 것이다.6 shows in detail the configuration of the guide plate 22 applied to the bending device.

도 7은 본 발명에 따른 조선 기자재의 자동제작 시스템 중 제조장치의 밴딩장치를 이용하여, 밴딩을 수행하는 일예를 나타낸 것이다.7 shows an example of performing bending by using the bending device of the manufacturing apparatus among the automatic manufacturing system for shipbuilding equipment according to the present invention.

본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 안되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The terms or words used in the present specification and claims should not be construed as being limited to their ordinary or dictionary meanings, and the inventor may appropriately define the concept of the term in order to best describe his invention. Based on the principle, it should be interpreted as meaning and concept consistent with the technical idea of the present invention.

따라서, 본 명세서에 기재된 실시 예와 도면에 도시된 사항은 본 발명의 가장 바람직한 실시 예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해하여야 한다.Accordingly, the embodiments described in the present specification and the matters shown in the drawings are merely the most preferred embodiments of the present invention and do not represent all the technical spirit of the present invention, so various equivalents that can be substituted for them at the time of the present application It should be understood that there may be water and variations.

이하, 도면을 참조하여 설명하기에 앞서, 본 발명의 요지를 드러내기 위해서 필요하지 않은 사항 즉 통상의 지식을 가진 당업자가 자명하게 부가할 수 있는 공지 구성에 대해서는 도시하지 않거나, 구체적으로 기술하지 않았음을 밝혀둔다.Hereinafter, prior to the description with reference to the drawings, it is not shown or specifically described for the known components that are not necessary to reveal the gist of the present invention, that is, a known configuration that can be added obviously by those skilled in the art with ordinary knowledge. reveal the sound

본 발명은 조선 기자재의 자동제작 시스템에 관한 것이다.The present invention relates to an automatic manufacturing system for shipbuilding equipment.

보다 구체적으로는, 선박에 사용되는 조선 기자재로서, 케이블 설치시 선박의 벽과 케이블을 보호하기 위하여 사용되는 코밍(Coaming)을 제작하기 위하여, 원자재의 투입부터, 밴딩, 용접, 사상 작업 등을 자동으로 수행할 수 있도록 하는, 조선 기자재의 자동제작 시스템에 관한 것이다.More specifically, as a shipbuilding equipment used in a ship, in order to manufacture a coaming used to protect the wall and cable of a ship when installing cables, from input of raw materials, bending, welding, polishing, etc. are automatically performed. It relates to an automatic manufacturing system of shipbuilding equipment that can be carried out with

본 발명에 따른 조선 기자재의 자동제작 시스템은 제조장치와; 상기 제조장치를 제어하는 제어수단;을 포함하여 구성된다.An automatic manufacturing system for shipbuilding equipment according to the present invention comprises: a manufacturing apparatus; It is configured to include; a control means for controlling the manufacturing apparatus.

이때, 제어수단은 하드웨어(H/W)와 소프트웨어(S/W)를 포함하는 의미로서, 물리적인 서버나 제어단말기 등으로 구성될 수 있으며, 가공정보를 생성하는 가공정보생성부와, 생성된 가공정보를 제어신호로서 제어장치로 전송하는 제어신호전송부를 포함한다.In this case, the control means includes hardware (H/W) and software (S/W), and may be composed of a physical server or a control terminal, and includes a processing information generator generating processing information, and and a control signal transmission unit for transmitting processing information to the control device as a control signal.

이때, 제어신호의 전송은 콘트롤러를 이용한 유/무선 등으로 전송될 수 있으며, 제어수단은 콘트롤러를 포함한다.In this case, the transmission of the control signal may be transmitted by wire/wireless using a controller, and the control means includes a controller.

에컨대, 제어수단이 제어단말기인 경우, 단말기에 구비된 키패드를 이용한 단축키 설정으로 제어신호를 전송할 수 있는 것이다.For example, when the control means is a control terminal, it is possible to transmit a control signal by setting a shortcut key using a keypad provided in the terminal.

즉, 제조장치를 제어하기 위한 제어신호는, 코밍의 규격이나 크기에 따라 다양할 수 있는데, 이러한 다양한 제어신호를 단축키 설정만으로 손쉽게 전송하여 제어할 수 있는 장점이 있다.That is, the control signal for controlling the manufacturing apparatus may vary according to the standard or size of the coaming, and there is an advantage in that these various control signals can be easily transmitted and controlled only by setting a shortcut key.

상기 제조장치는 첨부된 도면을 첨부하여 설명한다.The manufacturing apparatus will be described with the accompanying drawings.

도 1은 본 발명에 따른 조선 기자재의 자동제작 시스템을 구성하는 제조장치를 나타낸 것이다.1 shows a manufacturing apparatus constituting an automatic manufacturing system of shipbuilding equipment according to the present invention.

첨부된 도면의 도 1에 따른 제조장치는, 투입장치(10)와, 밴딩장치(20)와, 이송로봇(30)과, 용접로봇(40)을 포함하여 구성된다.The manufacturing apparatus according to FIG. 1 of the accompanying drawings is configured to include an input device 10 , a bending device 20 , a transfer robot 30 , and a welding robot 40 .

부연하면, 투입장치(10)를 통해 코밍의 원자재를 밴딩장치(20)로 이송하되, 밴딩장치(20) 상에서 원자재가 밴딩되어 요구하는 코밍의 형상을 가지도록 하고, 밴딩되어 인접하는 각단부를 용접로봇(40)을 이용하여 용접시켜 일체화 한 후, 이송로봇(30)을 이용하여, 밴딩장치(20)의 일측에 구비된 배출영역에 코밍을 배출하여 적층시키는 기능을 한다.In other words, the raw material of the coaming is transferred to the bending device 20 through the input device 10, but the raw material is bent on the bending device 20 so that it has the required shape of the coaming, and is bent to weld the adjacent ends After being integrated by welding using the robot 40 , using the transfer robot 30 , the coaming is discharged and stacked in the discharge area provided on one side of the bending device 20 .

이를 위하여, 상기 이송로봇(30)과 용접로봇(40)은, 상/하/좌/우 방향으로 회동 가능한 다관절 암(Arm)을 가지는 로봇으로 구성되며, 이러한 로봇은 종래 다양한 기술에서 적용되고 있으므로 구체적인 설명은 생략하도록 한다.To this end, the transfer robot 30 and the welding robot 40 are composed of a robot having a multi-joint arm rotatable in up/down/left/right directions, and this robot is applied in various conventional technologies and Therefore, a detailed description will be omitted.

다만, 용접로봇(40)은 종래 로봇 구성의 단부에 용접을 위한 구성을 구비하여 용접이 수행되도록 함이 당연하고, 상기 이송로봇(30)은 코밍을 파지하기 위한 로봇손 혹은 흡착구성이 단부에 구비되도록 함이 바람직하다.However, it is natural that the welding robot 40 has a configuration for welding at the end of the conventional robot configuration so that welding is performed, and the transfer robot 30 has a robot hand for gripping the coaming or a suction configuration at the end. It is desirable to have it provided.

이러한 로봇손이나 흡착구성의 구성과 작동 역시 종래 많은 기술에서 채용하고 있으므로, 통상의 기술자라면 위 기재만으로 본 발명을 이해하는데 곤란함이 없을 것이다.Since the configuration and operation of such a robot hand or adsorption structure are also employed in many prior art, those of ordinary skill in the art will not have difficulty in understanding the present invention only with the above description.

이하에서는, 첨부된 도면의 도 2 및 도 3을 통해 투입장치(10)를 설명하도록 한다.Hereinafter, the input device 10 will be described with reference to FIGS. 2 and 3 of the accompanying drawings.

도 2 및 도 3은 도 1의 제조장치 중, 투입장치를 나타낸 것이다.2 and 3 show an input device of the manufacturing device of FIG. 1 .

상기 투입장치(10)는, 원자재를 이송하기 위한 호이스트(11)와; 상기 호이스트(11)를 이용하여 이송된 원자재를 다수 개 적층시켜 적재하는 적재부(12)와; 상기 적재부(12)에 적재된 원자재를 순차적으로 투입하여 이송시키는 컨베이어(13);를 포함하여 구성된다.The input device 10 includes a hoist 11 for transporting raw materials; a loading unit 12 for stacking and loading a plurality of raw materials transferred using the hoist 11; Conveyor 13 for sequentially inputting and transporting the raw materials loaded on the loading unit 12; is configured to include.

이때, 적재부(12)에서 컨베이어(13)로 원자재를 투입하는 것은 수작업, 호이스트(11) 이용, 이송로봇(30) 이용 등 다양하게 선택될 수 있다.At this time, the input of raw materials from the loading unit 12 to the conveyor 13 may be variously selected, such as manual operation, use of the hoist 11 , and use of the transfer robot 30 .

이때, 컨베이어(13)는, 첨부된 도면의 도 2 및 도 3과 같이, 2개의 측벽 구조물, 즉 제1 측벽 구조물(13a)과 제2 측벽 구조물(13b) 사이에 다수 개 일정간격으로 배열된 컨베이어 롤러(13c)를 포함하여 구성된다.At this time, as shown in FIGS. 2 and 3 of the accompanying drawings, the conveyor 13 is arranged at regular intervals between two sidewall structures, that is, a first sidewall structure 13a and a second sidewall structure 13b. It is configured to include a conveyor roller (13c).

이때, 다수 개의 컨베이어 롤러(13c)는 제1 측벽 구조물(13a) 또는 제2 측벽 구조물(13b) 중 어느 하나의 것의 외측으로 축이 노출되도록 하고, 노출된 축 각각에 기어를 포함하되, 상기 다수의 기어에 레일을 도 1과 같이 연결하고, 상기 레일은 컨베이어(13)의 일측에 구비된 모터에 의해 구동되도록 구성하여, 다수 개의 컨베이어 롤러(13c)가 동시에 회동하여 원자재를 이동방향으로 이송하도록 한다.At this time, the plurality of conveyor rollers 13c have their shafts exposed to the outside of any one of the first sidewall structure 13a or the second sidewall structure 13b, and include gears on each of the exposed shafts, but the plurality of 1, and the rail is configured to be driven by a motor provided on one side of the conveyor 13, so that a plurality of conveyor rollers 13c rotate at the same time to transfer raw materials in the moving direction do.

이때, 레일이 느슨해지는 것을 방지하기 위하여 도 1의 하측에 도시된 적색라인의 레일을 다수 회 절곡시키기 위한 롤러가 포함될 수 있을 것이다.At this time, in order to prevent the rail from loosening, a roller for bending the rail of the red line shown in the lower part of FIG. 1 may be included in multiple times.

또한, 상기 제1 측벽 구조물(13a)에는 제1 브라켓(13d)이 구성되되, 상기 제1 브라켓(13d)의 단부에는 판재 형상의 제1 판이 구성되고, 제2 측벽 구조물(13b)에는 제1 브라켓(13e)이 구성되되, 상기 제2 브라켓(13e)에는 유압실린더가 결합되고 상기 유압실린더의 로드 단부에도 판재 형상의 제2 판이 구성되도록 한다.In addition, a first bracket 13d is configured on the first sidewall structure 13a, an end of the first bracket 13d includes a first plate in the shape of a plate, and the second sidewall structure 13b includes a first A bracket 13e is configured, and a hydraulic cylinder is coupled to the second bracket 13e, and a second plate in the form of a plate is also configured at the rod end of the hydraulic cylinder.

그리고, 도 3과 같이 컨베이어(13)의 일측으로는 유압공급기가 구성되며, 상기 유압공급기로부터 제2 브라켓(13e)에 결합된 유압실린더가 유압을 공급받아 구동하도록 하며, 유압실린더의 구동에 의해 제2 판은 제1 판 방향으로 인접하면서 원자재를 고정하는 기능을 한다.And, as shown in FIG. 3, a hydraulic pressure supply is configured on one side of the conveyor 13, and the hydraulic cylinder coupled to the second bracket 13e is supplied with hydraulic pressure from the hydraulic supply to drive the hydraulic cylinder. The second plate serves to fix the raw material while being adjacent in the direction of the first plate.

이때, 본 명세서에 구성된 결합의 의미는 볼트 등으로 결합된 것으로 해석될 수 있다.At this time, the meaning of the coupling configured in the present specification may be interpreted as coupled with a bolt or the like.

따라서, 원자재는 제1 판 및 제2 판에 의해 안정적으로 세워져 이송되도록 하며, 컨베이어 롤러(13c)의 이송에 의해 투입장치(10)로부터 밴딩장치(20)이 이송되도록 한다.Accordingly, the raw material is stably erected and transported by the first plate and the second plate, and the bending device 20 is transported from the input device 10 by the transport of the conveyor roller 13c.

이때, 상기 밴딩장치(20)는 투입장치(10)의 일측방향으로 위치되는 별도의 장치로서, 투입장치(10)의 높이와 동일한 높이를 가지도록 한다.In this case, the bending device 20 is a separate device positioned in one direction of the input device 10 , and has the same height as that of the input device 10 .

이러한 밴딩장치(20)는 첨부된 도면의 도 4 및 도 5를 참조하여 설명하도록 한다.Such a bending device 20 will be described with reference to FIGS. 4 and 5 of the accompanying drawings.

도 4 및 도 5는 도 1의 제조장치 중, 밴딩장치를 나타낸 것이다.4 and 5 show a bending device of the manufacturing device of FIG. 1 .

이때, 상술된 이송로봇(30)과 용접로봇은(40)에 위치에 대하여 부연하면, 이송로봇(30)은 가동범위가 투입장치(10)와 밴딩장치(20)에 모두 닿을 수 있는 위치에 구성되며, 용접로봇(40)은 본 발명에 따라 밴딩된 코밍의 각 단부를 용접할 수있는 가동범위를 가지는 위치에 구성되면 충분하다.At this time, if the above-described transfer robot 30 and the welding robot are amplified with respect to the position at 40, the transfer robot 30 is in a position where the movable range can reach both the input device 10 and the bending device 20. It is configured, and it is sufficient if the welding robot 40 is configured in a position having a movable range capable of welding each end of the coaming bent according to the present invention.

상기 밴딩장치(20)는, 도 5에 도시된 구성이 마주하는 대칭방향으로 2개 구성되도록 한다.The bending device 20 is configured such that the configuration shown in FIG. 5 is configured in a symmetrical direction facing each other.

첨부된 도면의 도 5에 따른 밴딩장치(20)는, 투입장치(10)의 측벽 구조물(13a, 13b)에 대응되는 높이를 가지는 베이스(21)와, 상기 베이스(21)의 상면에서 베이스(21)의 길이방향을 따라 구동되는 가이드판(22)과, 상기 베이스(21)의 일측에 구성된 서보모터(23)와, 상기 서보모터(23)로부터 회전력을 전달받아 회전하되, 베이스(21)의 길이방향을 따라 연장된 볼스크류(24)를 포함하여 구성된다.The bending device 20 according to FIG. 5 of the accompanying drawings includes a base 21 having a height corresponding to the sidewall structures 13a and 13b of the input device 10, and a base ( 21) a guide plate 22 driven along the longitudinal direction, a servomotor 23 configured on one side of the base 21, and a rotational force transmitted from the servomotor 23 to rotate, the base 21 It is configured to include a ball screw 24 extending along the longitudinal direction of the.

이때, 베이스(21)의 상면에서 구동되는 가이드판(22)은 LM가이드를 채용하도록 한다. 즉, 가이드판(22)이 LM가이드의 이송판이 되고, 베이스(21)에 가이드판(22)의 구동을 위한 가이드 기능을 하는 것이다.At this time, the guide plate 22 driven on the upper surface of the base 21 is to employ the LM guide. That is, the guide plate 22 becomes a transfer plate of the LM guide, and serves as a guide function for driving the guide plate 22 on the base 21 .

또한, 상기 가이드판(22)의 하면에는 볼스크류용 너트가 볼팅 등으로 결합된다. 이러한 볼스크류용 너트는 상기 볼스크류(24)에 결합되어, 볼스크류(24)의 회전에 따라 직진 운동을 하는 구조물로서, 상기 가이드판(22)이 서보모터(23)의 회전력에 의해 베이스(21)의 길이방향을 따라 직진 운동할 수 있도록 한다.In addition, a nut for a ball screw is coupled to the lower surface of the guide plate 22 by bolting or the like. The nut for the ball screw is a structure that is coupled to the ball screw 24 and moves in a straight line according to the rotation of the ball screw 24, and the guide plate 22 is a base ( 21) so that it can move straight along the longitudinal direction.

상술된 구조가 마주하는 방향으로 대칭됨에 있어서, 2개의 서보모터(23)가 상호 멀어지도록 구성되어, 상기 베이스(21), 가이드판(22), 서보모터(23) 및 볼스크류(24)가 각각 2개씩 구성되는 것을 의미한다.In the above-described structure being symmetrical in the opposite direction, the two servomotors 23 are configured to be spaced apart from each other, so that the base 21, the guide plate 22, the servomotor 23 and the ball screw 24 are It means that each consists of two.

이에 따라, 제어수단으로부터 제어신호를 수신한 2개의 서보모터 각각은 동일한 제어신호에 의해 구동됨으로써, 가이드판(22)에 구비된 밴딩부(224, 후술됨)에 의해 원자재를 밴딩하여 코밍으로 제작할 때, 동일한 움직임을 가지도록 한다.Accordingly, each of the two servo motors receiving the control signal from the control means is driven by the same control signal, so that the raw material is bent by the bending part 224 (to be described later) provided in the guide plate 22 and manufactured by coaming. , to have the same movement.

상술딘 가이드판(22)을 첨부된 도면의 도 6을 통해 설명하도록 한다.The above-mentioned guide plate 22 will be described with reference to FIG. 6 of the accompanying drawings.

도 6은 밴딩장치에 적용된 가이드판(22)의 구성을 구체적으로 나타낸 것이다.6 shows in detail the configuration of the guide plate 22 applied to the bending device.

상기 가이드판(22)은, 원자재가 투입되는 방향, 즉 투입장치(10) 방향으로 일측에 돌출된 돌출판(22a)을 포함한다.The guide plate 22 includes a protruding plate 22a protruding from one side in the direction in which the raw material is input, that is, in the direction of the input device 10 .

그리고 상기 가이드판(22)의 상면에는 실린더 몸체(222)와 실린더 로드(223)를 포함하는 실린더가 위치되는데, 상기 실린더 몸체(222)는 가이드판(22)의 상면에 구성된 회동축(221)과 결합되도록 한다.And a cylinder including a cylinder body 222 and a cylinder rod 223 is positioned on the upper surface of the guide plate 22 , and the cylinder body 222 is a rotation shaft 221 configured on the upper surface of the guide plate 22 . to be combined with

이때, 회동축(221)은, 실린더 몸체(222)가 가이드판(22)의 상면과 다소 이격될 수 있도록 단턱을 가짐이 바람직하며, 이는 실린더 몸체(222)의 가이드판(22)의 상면과 마찰되지 않으면서 회동될 수 있도록 하기 위함이다.At this time, the rotation shaft 221 preferably has a step so that the cylinder body 222 can be somewhat spaced apart from the upper surface of the guide plate 22 , which is the upper surface of the guide plate 22 of the cylinder body 222 and This is to allow rotation without friction.

상기 실린더 몸체(222)로부터 길이가 가변되는 실린더 로드(223)의 단부에는 밴딩부(224)가 결합된다.A bending portion 224 is coupled to an end of the cylinder rod 223 having a variable length from the cylinder body 222 .

상기 밴딩부(224)는, 상/하측으로 위치된 삼각형 형상의 2개의 판재를 포함하며, 2개의 판재 사이 중, 넓은 면에는 3개의 축이 상/하 측의 2개의 판재 사이를 높이방향으로 결합하도록 구성한다.The bending part 224 includes two plates of a triangular shape positioned upwards and downwards, and among the two plates, on a wide surface, three axes are positioned between the two plates on the upper/lower side in the height direction. configured to combine.

이중, 2개의 축에는 롤러가 구성되도록 한다.Among them, the rollers are configured on the two shafts.

또한, 3개의 축의 일측 중, 좁은 면에는 1개의 축이 구비되어 상기 실린더 로드(223)의 단부에 회동 가능하도록 결합되도록 할 수 있다. 예컨대, 실린더 로드(223)의 단부는 내부에 중공이 형성된 원통형으로 구성하고, 상기 좁은 면의 축이 원통형 구조물에 결합되어 밴딩부(224)가 회동 가능하도록 결합하는 것이다.In addition, one shaft may be provided on a narrow side of one side of the three shafts to be rotatably coupled to the end of the cylinder rod 223 . For example, the end of the cylinder rod 223 is configured in a cylindrical shape with a hollow inside, and the narrow axis of the cylinder is coupled to the cylindrical structure so that the bending part 224 is rotatable.

이때, 일직선의 3개의 축의 경우 배열을 다소 굴곡을 가지도록 배열함으로써, 보다 용이한 밴딩 작업이 가능하도록 할 수도 있다.In this case, in the case of three straight axes, by arranging the arrangement to have some curvature, it is also possible to enable easier bending.

또한, 상기 3개의 축 중, 롤러가 결합되지 않은 축에는 상기 가이드판(22)의 상면 일측에 구비된 밴딩부 회동축(225)에 결합되도록 한다.In addition, among the three shafts, the shaft to which the roller is not coupled is coupled to the bending part rotation shaft 225 provided on one side of the upper surface of the guide plate 22 .

상기 밴딩부 회동축(225)은 밴딩부(224)의 3개의 축 중 롤러가 결합되지 않은 축에 결합되기 위하여, 내부가 중공이 원통형으로 구성될 수 있다.In order to be coupled to the shaft to which the roller is not coupled among the three axes of the bending part 225 , the bending shaft 225 may have a hollow cylindrical shape.

이러한 구조에 따라, 실린더 로드(223)가 실린더 몸체(222)로부터 길이가 길어지게 되면, 상기 밴딩부(224)의 일측이 밴딩부 회동축(225)에 의해 고정되어 있고, 실린더 몸체(222)가 회동축(221)에 고정되어 있으므로, 도 6과 같이 밴딩부(224)가 원자재의 이송방향에 대하여 수직된 방향으로 회동할 수 있도록 한다.According to this structure, when the length of the cylinder rod 223 is increased from the cylinder body 222, one side of the bending portion 224 is fixed by the bending portion rotation shaft 225, and the cylinder body 222. Since is fixed to the rotation shaft 221, as shown in FIG. 6, the bending part 224 is allowed to rotate in a direction perpendicular to the transport direction of the raw material.

이때, 가이드판(22)의 외측으로는 볼팅 등의 결합으로 인해 구성된 가압실린더(226)가 구성되며, 상기 가압실린더(226)는 로드(도면부호 미표시)가 가이드판(22)의 돌출판(22a) 방향을 향하도록 구성된다.At this time, on the outside of the guide plate 22, a pressure cylinder 226 configured due to coupling such as bolting is configured, and the pressure cylinder 226 includes a rod (not shown) with a protrusion plate of the guide plate 22 ( 22a) is configured to face the direction.

이때, 가압실린더(226)를 비롯한 실린더 몸체(222)의 실린더는 유압, 공압 등 다양하게 채용할 수 있으나, 상술된 유압공급기에 의하여 유압을 공급받아 구동되는 유압실린더임이 바람직하다.At this time, the cylinder of the cylinder body 222, including the pressure cylinder 226, may be employed in various ways such as hydraulic pressure, pneumatic pressure, etc., but preferably a hydraulic cylinder driven by receiving hydraulic pressure by the above-described hydraulic pressure supply device.

상기 가압실린더(226)의 로드의 단부에는 판재 형상의 가압판(227)이 결합되고, 상기 돌출판(22a)의 상면으로는 상기 가압판(227)에 면접촉할 수 있도록 구성된 가압금형(228)이 구성된다.A plate-shaped pressing plate 227 is coupled to the end of the rod of the pressing cylinder 226, and a pressing mold 228 configured to be in surface contact with the pressing plate 227 is formed on the upper surface of the protruding plate 22a. is composed

즉, 상기 가압판(227)과 가압금형(228) 사이로, 투입장치(10)에서 투입된 원자재가 투입된다. 따라서, 상기 가압판(227)과 가압금형(228) 사이의 위치가 투입장치(10)의 원자재의 배출 위치에 대응되도록 구성됨이 바람직하다.That is, between the pressing plate 227 and the pressing mold 228, the raw material input from the input device 10 is input. Therefore, the position between the pressing plate 227 and the pressing mold 228 is preferably configured to correspond to the discharge position of the raw material of the input device (10).

또한, 상기 가이드판(22)의 돌출판(22a)에 인접한 상면에는 일측이 만곡된 밴딩금형(229)이 구성된다.In addition, a bending mold 229 of which one side is curved is formed on the upper surface of the guide plate 22 adjacent to the protruding plate 22a.

이때, 상기 밴딩금형(229)은 가이드판(22)으로부터 탈부착(볼팅)될 수 있도록 구성됨이 바람직하다.At this time, it is preferable that the bending mold 229 is configured to be detachable (bolted) from the guide plate 22 .

이러한 밴딩금형(229)의 만곡된 면은 밴딩부(224)와의 사이에 원자재를 위치시며, 다시 말해, 만곡면-원자재-밴딩부 순서로 위치되는 것이다.The curved surface of the bending mold 229 places the raw material between the bending part 224, that is, the curved surface - the raw material - the bending part in order.

이를 통해, 밴딩부(224)가 수직방향으로 회동하기 전에 원자재가 투입되면, 밴딩부(224)의 회동에 의해 원자재가 절곡되게 되고, 밴딩금형(229)의 만곡된 면과 밴딩부(224)의 롤러로 인해 밴딩이 수행되도록 한다.Through this, when the raw material is input before the bending part 224 rotates in the vertical direction, the raw material is bent by the rotation of the bending part 224, and the curved surface of the bending mold 229 and the bending part 224. Bending is performed by the roller of

앞서 설명된 바와 같이 밴딩장치(20)는 2개가 대칭되도록 구성되기 때문에, 도 7과 같이 일정지점에서 원자재를 동시에 1차 밴딩하고, 2개의 가이드판(22)이 인접하도록 위치되어 일정지점에서 2차 밴딩을 수행함에 따라, 밴딩된 원자재의 2개의 단부가 인접하면서, 최종적인 코밍의 형상을 가지도록 한다.As described above, since the bending device 20 is configured so that two are symmetrical, the first bending of the raw material at the same time at a certain point as shown in FIG. 7, and the two guide plates 22 are positioned adjacent to each other, As the secondary bending is performed, the two ends of the bent raw material are adjacent and have the shape of the final coaming.

도 7은 본 발명에 따른 조선 기자재의 자동제작 시스템 중 제조장치의 밴딩장치를 이용하여, 밴딩을 수행하는 일예를 나타낸 것이다.7 shows an example of performing bending by using the bending device of the manufacturing apparatus among the automatic manufacturing system for shipbuilding equipment according to the present invention.

이때, 용접로봇(40)이 인접한 2개의 단부를 용접하여 코밍을 완성하도록 한다.At this time, the welding robot 40 welds two adjacent ends to complete the coaming.

한편, 설계 조건에 따라서 이송로봇(30)은 투입장치(10)를 통해 투입된 원자재가 밴딩장치(20)에 정확하게 중심으로 안착될 수 있도록 이송을 보조하는 기능을 한다.On the other hand, according to the design conditions, the transfer robot 30 serves to assist the transfer so that the raw material input through the input device 10 can be accurately centered on the bending device 20 .

즉, 투입장치(10)로부터 투입되는 원자재를 이송로봇(30)이 파지하여 밴딩장치(20)에 안착시키는 것으로서, 이때, 이송로봇(30)은 원자재를 들어 나르는 것이 아니라, 들지 않고 파지한 상태로 직선방향으로 밀어주는 역할을 한다.That is, the transfer robot 30 grips the raw material input from the input device 10 to be seated on the bending device 20. At this time, the transfer robot 30 does not lift and carry the raw material, but holds the raw material without lifting it. It acts to push in a straight direction.

이때, 넓은 가동범위를 가지는 이송로봇(30)의 일측에 원자재의 길이를 감지하는 비접촉식 센서를 포함하도록 한다.At this time, a non-contact sensor for detecting the length of the raw material is included on one side of the transport robot 30 having a wide movable range.

또한, 대칭되는 구조로 2개 구성된 밴딩장치(20)의 맞닿는 단부, 즉 중심측에는 접촉식 센서를 포함하는 센서장치를 구성하도록 한다.In addition, the abutting end of the bending device 20 composed of two symmetrical structures, that is, the center side is to configure a sensor device including a contact sensor.

접촉식 센서는 최초 감지가 이루어진 시점에서부터 제어수단으로부터 수신된 길이까지의 감지를 수행하여 센서값을 출력한다.The touch sensor outputs a sensor value by performing sensing from a time point at which the initial sensing is made to a length received from the control means.

그리고 이송로봇(30)은 비접촉식 센서의 센서값을 제어수단으로 전송하도록 한다.And the transfer robot 30 transmits the sensor value of the non-contact sensor to the control means.

이에 따라, 먼저 이송로봇이 원자재의 길이에 대한 센서값을 제어수단에 전송ㅎ아면, 제어수단은 센서값에 기반하여 판단된 원자재의 길이에 1/2의 길이에 해당하는 길이를 판단한 후, 이를 상기 센서장치로 전송한다.Accordingly, if the transfer robot first transmits the sensor value for the length of the raw material to the control means, the control means determines the length corresponding to 1/2 the length of the raw material determined based on the sensor value, and then transmitted to the sensor device.

상기 센서장치에는 접촉식 센서의 센서값을 수신하여 최종적으로 제어수단으로 전송하는 터미널의 기능을 하는 센서값 전송부가 포함되도록 한다.The sensor device includes a sensor value transmitter that functions as a terminal for receiving the sensor value of the contact sensor and finally transmitting it to the control means.

즉, 센서값 전송부는, 제어수단으로부터 수신된 원자재의 길이정보를 기반으로, 접촉식 센서에서 최초 센서값이 발생한 후, 정해진 시간 동안의 센서값은 제어수단으로 전송하지 않다가, 정해진 시간에 발생한 센서값을 제어수단으로 전송하는 기능을 한다.That is, the sensor value transmitting unit, based on the length information of the raw material received from the control means, after the first sensor value is generated in the contact sensor, the sensor value for a predetermined time is not transmitted to the control means, but is generated at a predetermined time It functions to transmit the sensor value to the control means.

이때, 제어수단은 센서값 전송부를 통해 접촉식 센서의 센서값이 수신되면, 이송로봇(30)의 제어를 정지하도록 하고, 이송로봇(30)이 원자재를 놓도록 한다.At this time, when the sensor value of the contact sensor is received through the sensor value transmitting unit, the control means stops the control of the transfer robot 30 and allows the transfer robot 30 to place raw materials.

이때, 정해진 시간이란, 원자재의 1/2의 영역을 판단하는 시간으로서, 시간은 거리 x 속력으로 산출되므로, 이송로봇의 속력과, 원자재의 거리를 알고 있는 상태의 제어수단이 원자재의 중심까지 도달하는 시간을 산출하여, 이를 1/2의 길이에 해당하는 길이로 판단하여 센서장치의 센서값 전송부로 길이정보를 전송하면, 센서값 전송부는 길이정보를 기반으로, 정해진 시간동안의 원자재 이송을 감지하다가, 원자재의 중심 부근에서 이송이 멈추도록 하는 것이다.At this time, the predetermined time is the time to determine the area of 1/2 of the raw material, and since time is calculated as distance x speed, the control means knowing the speed of the transport robot and the distance of the raw material reaches the center of the raw material When calculating the length of time, determining that it is a length corresponding to 1/2 of the length, and transmitting length information to the sensor value transmitter of the sensor device, the sensor value transmitter detects raw material transport for a predetermined time based on the length information In the meantime, the transfer stops near the center of the raw material.

이때, 원자재의 중심을 2개의 밴딩장치의 맞닿는 중심영역에 위치시키는 것은 동시에 2개 방향의 밴딩이 이루어지는 본 발명에 따른 장치에서는 매우 중요하다. 다만, 소정의 오차범위가 발생할 수는 있더라도, 어느 한측의 길이가 오차범위에 의해 다소 짧아지더라도, 다른 안측이 길이가 그만큼 길어지므로, 용접로봇(40)이 용접하는데 무리는 없을 것이다.At this time, it is very important in the device according to the present invention in which bending in two directions is performed at the same time to position the center of the raw material in the abutting central region of the two bending devices. However, although a predetermined error range may occur, even if the length of one side is somewhat shortened due to the error range, the other inner side length becomes that much longer, so there will be no difficulty in welding the welding robot 40 .

상기에서 도면을 이용하여 서술한 것은, 본 발명의 주요 사항만을 서술한 것으로, 그 기술적 범위 내에서 다양한 설계가 가능한 만큼, 본 발명이 도면의 구성에 한정되는 것이 아님은 자명하다.What has been described above using the drawings is to describe only the main points of the present invention, and as many designs are possible within the technical scope, it is obvious that the present invention is not limited to the configuration of the drawings.

Claims (10)

제조장치와; 상기 제조장치를 제어하는 제어수단;을 포함하여 코밍의 제조를 자동화할 수 있는 조선 기자재의 자동제작 시스템에 있어서,manufacturing equipment; In the automatic manufacturing system of shipbuilding equipment that can automate the manufacture of coaming, including; control means for controlling the manufacturing apparatus, 상기 제어수단은,The control means, 가공정보를 생성하는 가공정보생성부와, 생성된 가공정보를 제어신호로서 제어장치로 전송하는 제어신호전송부를 포함하고,A processing information generation unit for generating processing information, and a control signal transmission unit for transmitting the generated processing information as a control signal to a control device, 상기 제조장치는,The manufacturing device is 투입장치(10)와, 밴딩장치(20)와, 이송로봇(30)과, 용접로봇(40)을 포함하여 구성되는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.An automatic manufacturing system of shipbuilding equipment, characterized in that it comprises an input device (10), a bending device (20), a transfer robot (30), and a welding robot (40). 청구항 1에 있어서,The method according to claim 1, 상기 제조장치는,The manufacturing device is 투입장치(10)를 통해 코밍의 원자재를 밴딩장치(20)로 이송하되, 밴딩장치(20) 상에서 원자재가 밴딩되어 요구하는 코밍의 형상을 가지도록 하고, 밴딩되어 인접하는 각단부를 용접로봇(40)을 이용하여 용접시켜 일체화 한 후, 이송로봇(30)을 이용하여, 밴딩장치(20)의 일측에 구비된 배출영역에 코밍을 배출하여 적층시키는 과정으로 자동화된 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.The raw material of the coaming is transferred to the bending device 20 through the input device 10, but the raw material is bent on the bending device 20 so that it has the required shape of the coaming, and each end adjacent to the bending robot 40 ), after welding and integrating, using the transfer robot 30, discharging the coaming to the discharge area provided on one side of the bending device 20 and stacking it, characterized in that it is automated as a process of stacking automatic production system. 청구항 1에 있어서,The method according to claim 1, 상기 투입장치(10)는,The input device 10, 원자재를 이송하기 위한 호이스트(11)와; 상기 호이스트(11)를 이용하여 이송된 원자재를 다수 개 적층시켜 적재하는 적재부(12)와; 상기 적재부(12)에 적재된 원자재를 순차적으로 투입하여 이송시키는 컨베이어(13);를 포함하여 구성되는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.a hoist 11 for transporting raw materials; a loading unit 12 for stacking and loading a plurality of raw materials transferred using the hoist 11; The automatic manufacturing system of shipbuilding equipment, characterized in that it comprises; a conveyor (13) for sequentially inputting and transporting the raw materials loaded in the loading unit (12). 청구항 3에 있어서,4. The method according to claim 3, 상기 컨베이어(13)는,The conveyor 13 is 제1 측벽 구조물(13a)과 제2 측벽 구조물(13b) 사이에 다수 개 일정간격으로 배열된 컨베이어 롤러(13c)를 포함하여 구성되고,and a plurality of conveyor rollers 13c arranged at regular intervals between the first sidewall structure 13a and the second sidewall structure 13b, 상기 제1 측벽 구조물(13a)에는 제1 브라켓(13d)이 구성되되, 상기 제1 브라켓(13d)의 단부에는 판재 형상의 제1 판이 구성되며,A first bracket 13d is configured in the first sidewall structure 13a, and a first plate in the shape of a plate is configured at an end of the first bracket 13d, 상기 제2 측벽 구조물(13b)에는 제1 브라켓(13e)이 구성되되, 상기 제2 브라켓(13e)에는 유압실린더가 결합되고 상기 유압실린더의 로드 단부에도 판재 형상의 제2 판이 구성되어,A first bracket 13e is configured on the second sidewall structure 13b, a hydraulic cylinder is coupled to the second bracket 13e, and a plate-shaped second plate is also configured at the rod end of the hydraulic cylinder, 상기 제2 판은 상기 제1 판 방향으로 인접하면서 원자재를 고정하는 기능을 하는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.The second plate is adjacent in the direction of the first plate, characterized in that it functions to fix the raw material, the automatic manufacturing system of shipbuilding equipment. 청구항 4에 잇어서,The method according to claim 4, 다수 개의 컨베이어 롤러(13c)는,A plurality of conveyor rollers (13c), 제1 측벽 구조물(13a) 또는 제2 측벽 구조물(13b) 중 어느 하나의 것의 외측으로 축이 노출되도록 하고, 노출된 축 각각에 기어를 포함하되,A shaft is exposed to the outside of any one of the first sidewall structure 13a or the second sidewall structure 13b, and a gear is included on each of the exposed shafts, 상기 다수의 기어에 레일을 연결하여, 컨베이어(13)의 일측에 구비된 모터에 의해 레일이 구동되도록 하여 다수 개의 컨베이어 롤러(13c)가 회동되도록 하는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.By connecting the rails to the plurality of gears, the rails are driven by a motor provided on one side of the conveyor (13) to rotate the plurality of conveyor rollers (13c). 청구항 1에 있어서,The method according to claim 1, 상기 밴딩장치(30)는,The bending device 30, 투입장치(10)의 측벽 구조물(13a, 13b)에 대응되는 높이를 가지는 베이스(21)와, 상기 베이스(21)의 상면에서 베이스(21)의 길이방향을 따라 구동되는 가이드판(22)과, 상기 베이스(21)의 일측에 구성된 서보모터(23)와, 상기 서보모터(23)로부터 회전력을 전달받아 회전하되, 베이스(21)의 길이방향을 따라 연장된 볼스크류(24)를 포함하여 구성되는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.A base 21 having a height corresponding to the sidewall structures 13a and 13b of the input device 10, and a guide plate 22 driven along the longitudinal direction of the base 21 from the upper surface of the base 21, , a servomotor 23 configured on one side of the base 21, and a ball screw 24 extending along the longitudinal direction of the base 21 while receiving rotational force from the servomotor 23 to rotate An automatic production system of shipbuilding equipment, characterized in that it is configured. 청구항 6에 있어서,7. The method of claim 6, 상기 가이드판(22)의 하면에는 상기 볼스크류(24)의 회전에 따라 직진 운동하는 볼스크류용 너트가 결합되어, 상기 서보모터(23)의 구동에 의해 가이드판(22)이 베이스(21)의 길이방향으로 직진 운동하는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.A nut for a ball screw that moves in a straight line according to the rotation of the ball screw 24 is coupled to the lower surface of the guide plate 22 , and the guide plate 22 is connected to the base 21 by driving the servo motor 23 . An automatic manufacturing system of shipbuilding equipment, characterized in that it moves straight in the longitudinal direction of 청구항 7에 있어서,8. The method of claim 7, 상기 가이드판(22)은,The guide plate 22, 투입장치(10) 방향으로 일측에 돌출된 돌출판(22a)을 포함하되,Including a protruding plate (22a) protruding on one side in the direction of the input device (10), 상기 가이드판(22)의 상면에는 실린더 몸체(222)와 실린더 로드(223)를 포함하는 실린더가 위치되는데, 상기 실린더 몸체(222)는 가이드판(22)의 상면에 구성된 회동축(221)과 결합되도록 하고,A cylinder including a cylinder body 222 and a cylinder rod 223 is positioned on the upper surface of the guide plate 22 , and the cylinder body 222 includes a rotation shaft 221 configured on the upper surface of the guide plate 22 and to be combined, 상기 실린더 몸체(222)로부터 길이가 가변되는 실린더 로드(223)의 단부에는 밴딩부(224)가 결합되며,A bending part 224 is coupled to the end of the cylinder rod 223 whose length is variable from the cylinder body 222, 상기 가이드판(22)의 외측으로는 가압실린더(226)가 구성되되, 상기 가압실린더(226)의 로드 단부에는 판재 형상의 가압판(227)이 결합되고,A pressure cylinder 226 is configured on the outside of the guide plate 22, and a plate-shaped pressure plate 227 is coupled to the rod end of the pressure cylinder 226, 상기 돌출판(22a)의 상면으로는 상기 가압판(227)에 면접촉할 수 있도록 구성된 가압금형(228)이 구성되며,A pressing mold 228 configured to be in surface contact with the pressing plate 227 is configured on the upper surface of the protruding plate 22a, 상기 가이드판(22)의 돌출판(22a)에 인접한 상면에는 일측이 만곡된 밴딩금형(229)이 구성되되,On the upper surface adjacent to the protruding plate 22a of the guide plate 22, a bending mold 229 of which one side is curved is configured, 상기 가압판(227)과 가압금형(228) 사이로, 투입장치(10)에서 투입된 원자재가 투입되고,Between the pressing plate 227 and the pressing mold 228, the raw material input from the input device 10 is input, 투입된 원자재는, 밴딩금형(229)의 만곡된 면과 밴딩부(224) 사이에 위치되어, 상기 밴딩부(224)가 원자재 기준의 수직방향으로 회동될 때, 밴딩금형(229)의 만곡된 면과 밴딩부(224)의 롤러에 의해 만곡되면서 밴딩되는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.The input raw material is positioned between the curved surface of the bending mold 229 and the bending part 224, and when the bending part 224 is rotated in the vertical direction based on the raw material, the curved surface of the bending mold 229 And the automatic manufacturing system of shipbuilding equipment, characterized in that it is bent while being bent by the roller of the bending unit 224. 청구항 8에 있어서,9. The method of claim 8, 상기 밴딩부(224)는,The bending part 224, 상/하측으로 위치된 삼각형 형상의 2개의 판재를 포함하며, 2개의 판재 사이 중,It includes two plates of a triangular shape positioned upwards and downwards, and between the two plates, 넓은 면에는 3개의 축이 상/하 측의 2개의 판재 사이를 높이방향으로 결합하도록 구성하고, 좁은 면에는 1개의 축이 구비되어 상기 실린더 로드(223)의 단부에 회동 가능하도록 결합되도록 하되,On the wide surface, three shafts are configured to couple between the two plates on the upper/lower side in the height direction, and on the narrow surface, one shaft is provided so as to be rotatably coupled to the end of the cylinder rod 223, 상기 3개의 축 중 2개에는 롤러가 구성되고, 나머지 1개의 축은 상기 가이드판(22)의 상면 일측에 구비된 밴딩부 회동축(225)에 결합되도록 하는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.Two of the three shafts are configured with rollers, and the other shaft is coupled to a bending part rotation shaft 225 provided on one upper surface of the guide plate 22, characterized in that it is automatically manufactured for shipbuilding equipment. system. 청구항 6 내지 9 중 선택된 어느 하나의 항에 있어서,10. The method according to any one of claims 6 to 9, 밴딩장치(20)는, 2개가 대칭되는 방향으로 구성되되, 각각의 서보모터(23)가 멀어지도록 대칭되는 방향을 가짐으로써, 동시에 2개 영역의 밴딩이 수행되도록 하는 것을 특징으로 하는, 조선 기자재의 자동제작 시스템.The bending device 20 is configured in two symmetrical directions, and each servomotor 23 has a symmetrical direction to move away from it, so that bending of two areas is performed at the same time, shipbuilding equipment of automatic production system.
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JP2003103422A (en) * 2001-09-27 2003-04-08 Amada Eng Center Co Ltd Multiple type plate material machining method and multiple type plate machining system
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