WO2022016246A1 - Machine for mixing and shaping dough - Google Patents
Machine for mixing and shaping dough Download PDFInfo
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- WO2022016246A1 WO2022016246A1 PCT/BR2021/050037 BR2021050037W WO2022016246A1 WO 2022016246 A1 WO2022016246 A1 WO 2022016246A1 BR 2021050037 W BR2021050037 W BR 2021050037W WO 2022016246 A1 WO2022016246 A1 WO 2022016246A1
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- Prior art keywords
- dough
- machine
- shaft
- cone
- conical
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Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C5/00—Dough-dividing machines
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
- A21C3/025—Dough-sheeters; Rolling-machines; Rolling-pins with one or more rollers moving perpendicularly to its rotation axis, e.g. reciprocally
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
- A21C3/028—Dough-sheeters; Rolling-machines; Rolling-pins using rollers having a shape other than straight round cylinders
Definitions
- the process of kneading and shaping the base dough begins with the placement of a ball of dough in the center of the table, next to the vertices of the conical rollers.
- the conical rollers are arranged radially with the apexes of the conical rollers converging to a central point of rotation and then, by contact and compression of the rollers, the mass is transferred to the peripheral end of the mass (edge) through the variation of the tangential velocity present in the tapered roller body.
- the rolling speed of the rollers on the dough placed on the table needs to be adjusted slightly higher than the free rolling speed of the rollers.
- the use of rotating conical rollers to knead and shape dough in the shape of a flat disk is already known to the current state of the art of Aug/08/1928 (patent document 320.1774).
- Patent document KR 1020120018482 filed on 03/05/2012, describes equipment that uses conical rollers and has a motor to rotate the block containing the conical rollers, said roller translation movement.
- Each roll has a motor to rotate the roll in relation to its axis.
- the table has an upward movement to compress the dough against the conical rollers; use hydraulic jack or jack with lever and rack to make the linear displacement of the table.
- the individual roller motors need to be electrically and kinematically synchronized to ensure efficiency in uniform dough shaping.
- the force required to lift the table is small enough that it can be done manually, using lever arms, eliminating the need for jacks.
- US patent document 8,123,513, patented in 2009, filed on PCT 01/Jun/2006 comprises a support table for the mass, consisting of a mat.
- the kneading of the dough is done by the downward movement of a block that contains conical rollers. Downward movement is achieved by hydraulic piston or ball screw driven by servo motor.
- the conical roller block has rotation movement by the action of an electric motor positioned at the top of the block that contains conical rollers.
- Each tapered roller has its own electric motor to rotate each roller around its own axis. The rollers are rotated by their own electric motor, adjusted to rotate at a higher speed than when they are passively rotated by the rotating movement of the tapered roller block.
- US patent document 8,123,513 describes a second version of driving the rotation of all the tapered rollers through a single electric motor positioned at the top of the equipment and using a concentric axis with the axis of rotation of the tapered roller block.
- the rotational movement of the tapered roller block is also called the translational movement of the tapered rollers. It uses toothed belt system to transmit the rotation movement from the concentric shaft to the rotation axes of each tapered roller.
- US patent document 8,123,513 describes a third version of driving the rotation of the tapered rollers.
- Each tapered roller has a pinion gear that is meshed at a static guide gear.
- the static guide gear in the form of a ring, is mounted in a horizontal plane very close to the work and kneading table of the dough. It has transmission by gears and sprockets.
- the same motor that drives the rotation of the tapered roller block also drives the rotation of each taper roller as the pinion gears are engaged in the static guide gear.
- Rolling tapered rollers have a rotational speed determined by the number of teeth of the gear on each pinion in relation to the number of teeth of the static guide gear.
- the static guide gear positioned very close to the work table, provides unwanted residue buildup in food processing.
- Patent document BR 102018 073142-4 filed on 11/03/2018 describes a machine for kneading and shaping the base dough used in the preparation of pizza and comprises a motor that, through a box reducer, rotates the set formed by the bearings, the sprockets and the conical rollers.
- the machine has a sprocket fixed to the machine frame and geared to the sprockets and makes the conical rollers rotate in relation to the axis itself.
- the conical rollers in addition to having rotational movement in relation to their own axes, have a translation movement guided by the toothed crown.
- the conical rolls are arranged radially with their vertices converging at the center and their generatrixes tangent to the same plane, and the machine has a flat and rigid tray positioned far from the conical rolls and parallel to the generatrices of the conical rolls. With the aid of a manual lever, said flat tray arranged under the conical rollers has a vertical translation displacement. The flat pan presses the dough against the conical surface of the conical rollers.
- THE Static guide gear positioned very close to the work table, provides unwanted residue build-up in food processing.
- the dough kneading and shaping machine revealed in this report, has a constructive disposition that uses mechanical resources and traditionally known machine elements and manual command by lever in the elevation of the table. This eliminates the need for a skilled operator and reduces the cost of manufacturing and operating the machine, with energy savings. It has a single drive motor that drives the rotation of the block containing the conical rollers, as well as the rotation movement of the conical rollers in relation to the axis itself. It has a static guide gear positioned on top of the machine; away from the work table, providing a shield against the accumulation of undesirable residues typical in food and flour processing.
- the kneading of the dough occurs by the upward displacement of the table that compresses the dough against the conical rollers of the block.
- the conical rollers of the block do not move towards or away from the table.
- the table is the one who approaches or moves away from the rollers.
- the rotating and rolling movement mechanism of the conical rollers on the table comprises two gears, pinion type, one of them meshed in a toothed wheel fixed in the structural body of the machine.
- the pinion rotation is transmitted to the taper roller rotation through a universal joint.
- the activation of the rotation of each one of the conical rollers through a universal joint gives more versatility in the design of the machine, allowing different adjustments of the individual angle of the conical rollers in relation to the table; the kinematic chain is maintained.
- Universal joint accepts misalignment between pinion shaft and tapered roller shaft; different from transmission by gears and sprockets.
- the use of Universal Joints makes an intermediate table unnecessary to support the bevel gear, which makes the system have fewer mechanical parts in the processing region in such a way that it is more hygienic and easy to clean.
- the use of Universal Joints allows individual adjustment of the rolls, which can result in a flat dough or with a variation in thickness in the section, from the center to the edge or from the edge to the center.
- the use of Universal Joints makes the system mechanically more rigid, due to the presence of bearing on the inside of the cones. Universal Joints may be replaced by CV Joints with the same functionality.
- Figure 1 shows the electric drive gearmotor of the kneading and dough forming machine, consisting of the gearmotor (1), shaft (11) of the reducer (10) and the entire structural body (12) of the machine to knead and shape the dough. It shows the translation mechanism (2) of the pair of conical rollers (4). It shows the rotation mechanism (3) of the conical rollers (4) around their own axis (31). Shows the structural conformation of the rolls (4). It also shows the lifting mechanism (5) of the table (58) to support the dough to be kneaded and formed.
- Figure 2 shows a top view of the translation mechanism (2) and shows a beam (21) rotated by the axis (11);
- the beam (21) contains, at each end, a pair of gears (22 and 24).
- Figure 3 shows a partial three-dimensional view of the translation mechanism (2) of the pair of conical rollers (4).
- Figure 4 shows partial three-dimensional view of the translation mechanism (2) of the pair of rollers (4) and shows components of the lifting mechanism (5) of the table (58).
- Figure 5 is a longitudinal sectional view of the translation mechanism (2), the rotation mechanism (3) and the structural conformation of the rollers (4).
- Figure 6 is a side view of the roller movement transmission mechanism (4) from the shaft (11).
- FIG 7 is a front view of the kneading and dough forming machine with emphasis on the lifting mechanism (5) of the table (58).
- the lifting mechanism (5) comprises the hand lever (51), the longitudinal bar (52), the rotation rod (54), the pivot bar (55), the sliding bearing (56), the linear guide (57). ) and the table (58) with the high edge (59).
- Figure 8 is a front view, in section, of the dough kneading and shaping machine.
- Figure 9 is a side view of the kneading and dough forming machine with emphasis on the lifting mechanism (5) of the table (58). Shows the hand lever (51), the bezel (53) of the longitudinal bar (52) with the pivot rod (54), the pivot bar (55), the sliding bearing (56), the linear guide (57), the table (58) with the high edge (59).
- Figure 10 is a three-dimensional view of the underside of the machine and shows components of the table lifting mechanism (58).
- the drive mechanism of the kneading and shaping machine comprises a gearmotor (1) with shaft (11) at the output of the reducer (10), as shown in figure 1 .
- the shaft end (11) is set in a beam (21) which has, at each end, pair of gears (22 and 24), as shown in figures 2 and 3.
- the gears (22) are meshed on a sprocket (23) fixed to the structural body (12) of the kneading and dough forming machine, as shown in the figure 4.
- the gears (24) have a shaft (25) supported on bearings (26) and coupled to a universal joint (27), as shown in figure 5.
- the universal joint (27) transmits rotation to a shaft (31), as shown in figure 5.
- the shaft (31) has bearings (32 and 33) built into the rigid structure (34) at the ends. With the aid of screws (35) and structural elements (36 and 37), the rigid structure (34) is fixed to the beam (21), as shown in figure 5.
- the shaft end (31) is embedded in the vertex (41) of the body (42) of the cone (4), as shown in figure 5.
- the cone (4) has a surface cap (44) fixed by screws (43) on the body (42).
- the surface layer (44) covers the entire conical surface of the cone (4).
- the dough kneading and shaping machine also comprises a lifting mechanism (5) of the table (58) to support the dough to be kneaded and shaped.
- the lifting mechanism (5) has a manual lever (51), which, labeled on the structural body (12) of the machine, rotates the longitudinal bar (52), as shown in figures 7 and 10.
- the longitudinal bar (52) has bezels (53) of rotation rods (54).
- the end of the pivot rod (54) is articulated with the pivot bar (55).
- the other end of the pivot bar (55) is labeled on the bottom surface of the table (58).
- the linear movement of the table (58) caused by the pivot bar (55) is guided by the sliding bearing (56) fixed to the side of the table (58).
- the travel of the plain bearing (56) is determined by the linear guide (57).
- the linear guide (57) is rigidly embedded in the structural body (12) of the machine.
- the table (58) has a partially high edge (59).
- the table (58) is preferably of flat circular shape. It may optionally have the convex conical or concave conical shape.
- the process of kneading and shaping the dough begins with the placement of a ball of dough in the center of the table (58).
- the motor (1) turns the shaft (11) on.
- the shaft (11) transmits rotational movement to the beam (21) which contains, at each end, a pair of gears (22 and 24) intermeshed.
- the sprocket (22) is meshed with the sprocket (23) fixed to the structural body (12) of the machine.
- the sprocket (22) acts as a drive wheel for the sprocket (24).
- the sprocket shaft (24) transmits rotation to the universal joint (27) and this transmits the rotational speed of the shaft (31) of the body (42) of the cone (4).
- the cap (44) rotates together with the body (42) of the cone (4).
- the end of the pivot rod (54) articulated with the pivot bar (55) displaces the table (58). Because the pivot of the pivot bar (55) labeled on the lower surface of the table (58) and the stroke of the plain bearing (56) is determined by the linear guide (57), the table (58) moves in vertical linear motion in the direction of the conical rollers (4). The adjustment of the rotation speed of the rollers (4) in relation to the axis itself is given by the ratio between the diameters of the pairs of gears (22 and 24).
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
Description
MÁQUINA DE AMASSAR E CONFORMAR MASSAS Kneading and Forming Machine
[001] Trata-se de mecanismo de acionamento dos rolos cónicos de máquina de amassar e conformar massa base, do tipo utilizada no preparo de pizza e compreende a cadeia cinemática de acionamento dos rolos cónicos que em movimento circular comprimem a massa sobre uma mesa elevatório e compreende ainda o mecanismo de elevação da mesa, que por ação de alavanca manual desloca linearmente a mesa contra a superfície cónica dos rolos. [001] This is a drive mechanism for the conical rollers of a kneading and shaping machine based on dough, of the type used in the preparation of pizza and comprises the kinematic chain of drive of the conical rollers that in a circular motion compress the dough on a lifting table and it further comprises the table lifting mechanism, which by manual lever action linearly moves the table against the conical surface of the rollers.
ESTADO DA TÉCNICA STATUS OF THE TECHNIQUE
[002] O processo de amassar e conformar massa base se inicia com a colocação de uma bola de massa no centro da mesa, junto aos vértices dos rolos cónicos. Os rolos cónicos estão dispostos radialmente com os vértices dos rolos cónicos convergentes a um ponto central de rotação e então, por contato e compressão dos rolos, a massa é transferida para a extremidade periférica da massa (borda) através da variação da velocidade tangencial presente no corpo dos rolos cónicos. Ação similar ao processo manual de abrir massa de pizza. A velocidade de rolamento dos rolos sobre a massa colocada sobre a mesa precisa ser ajustada pouco maior que a velocidade de rolamento livre dos rolos. O uso de rolos cónicos rotativos para amassar e conformar massa no formato de disco plano já é do conhecimento do atual estado da técnica desse 08/ago/1928 (documento de patente 320.1774). [002] The process of kneading and shaping the base dough begins with the placement of a ball of dough in the center of the table, next to the vertices of the conical rollers. The conical rollers are arranged radially with the apexes of the conical rollers converging to a central point of rotation and then, by contact and compression of the rollers, the mass is transferred to the peripheral end of the mass (edge) through the variation of the tangential velocity present in the tapered roller body. Action similar to the manual process of opening pizza dough. The rolling speed of the rollers on the dough placed on the table needs to be adjusted slightly higher than the free rolling speed of the rollers. The use of rotating conical rollers to knead and shape dough in the shape of a flat disk is already known to the current state of the art of Aug/08/1928 (patent document 320.1774).
[003] Documento de patente KR 1020120018482, depositada em 05/03/2012, descreve equipamento que utiliza rolos cónicos e possui um motor para fazer o movimento de rotação do bloco que contém os rolos cónicos, dito movimento de translação dos rolos. Cada rolo possui motor para fazer a rotação do rolo em relação ao próprio eixo. A mesa possui movimento ascendente para comprimir a massa contra os rolos cónicos; utiliza macaco hidráulico ou macaco com alavanca e cremalheira para fazer o deslocamento linear da mesa. Os motores individuais dos rolos precisam estar sincronizados elétrica e cinematicamente para garantir eficiência na conformação uniforme da massa. A força necessária para elevar a mesa é suficientemente pequena que pode ser manual, utilizando braços de alavanca, dispensando o uso de macacos. [003] Patent document KR 1020120018482, filed on 03/05/2012, describes equipment that uses conical rollers and has a motor to rotate the block containing the conical rollers, said roller translation movement. Each roll has a motor to rotate the roll in relation to its axis. The table has an upward movement to compress the dough against the conical rollers; use hydraulic jack or jack with lever and rack to make the linear displacement of the table. The individual roller motors need to be electrically and kinematically synchronized to ensure efficiency in uniform dough shaping. The force required to lift the table is small enough that it can be done manually, using lever arms, eliminating the need for jacks.
[004] Documento de patente US 8,123,513, patenteada em 2009, depositado em PCT 01/Jun/2006 compreende uma mesa de apoio da massa, constituída por uma esteira. O amassamento da massa é feito pelo movimento descendente de um bloco que contém rolos cónicos. O movimento descendente é obtido por pistão hidráulico ou parafuso de esfera acionado por servo motor. O bloco de rolos cónicos possui movimento de rotação por ação de motor elétrico posicionado na parte superior do bloco que contém rolos cónicos. Cada rolo cónico possui motor elétrico próprio para rotacionar cada rolo em torno do seu próprio eixo. Os rolos são girados por motor elétrico próprio, ajustado para girar a uma velocidade mais alta do que quando são passivamente girados pelo movimento de rotação do bloco de rolos cónicos. O amassamento da massa ocorre pelo deslocamento descendente do bloco que, através dos rolos cónicos, comprime a massa sobre a mesa estática. O documento de patente US 8,123,513 descreve uma segunda versão de acionamento da rotação de todos os rolos cónicos através de um único motor elétrico posicionado no topo do equipamento e que utiliza eixo concêntrico com o eixo de rotação do bloco de rolos cónicos. O movimento de rotação do bloco de rolos cónicos é também denominado de movimento de translação dos rolos cónicos. Utiliza sistema de correia dentada para transmitir o movimento de rotação do eixo concêntrico para os eixos de rotação de cada rolo cónico. O documento de patente US 8,123,513 descreve uma terceira versão de acionamento da rotação dos rolos cónicos. Cada rolo cónico possui uma engrenagem tipo pinhão que é engrenada a uma engrenagem guia estática. A engrenagem guia estática, em forma de anel, está montada em plano horizontal muito próximo a mesa de trabalho e de amassamento da massa. Possui transmissão por engrenagens e rodas dentadas. O mesmo motor que aciona a rotação do bloco de rolos cónicos, também aciona a rotação de cada rolo cónico uma vez que as engrenagens pinhão estão engatadas na engrenagem guia estática. Os rolos cónicos rolantes possuem velocidade de rotação determinada pelo número de dentes da engrenagem de cada pinhão em relação ao número de dentes da engrenagem guia estática. A engrenagem guia estática, posicionada muito próxima da mesa de trabalho, proporciona acúmulo de resíduos indesejáveis em processamento de alimentos. [004] US patent document 8,123,513, patented in 2009, filed on PCT 01/Jun/2006 comprises a support table for the mass, consisting of a mat. The kneading of the dough is done by the downward movement of a block that contains conical rollers. Downward movement is achieved by hydraulic piston or ball screw driven by servo motor. The conical roller block has rotation movement by the action of an electric motor positioned at the top of the block that contains conical rollers. Each tapered roller has its own electric motor to rotate each roller around its own axis. The rollers are rotated by their own electric motor, adjusted to rotate at a higher speed than when they are passively rotated by the rotating movement of the tapered roller block. The kneading of the dough occurs by the downward displacement of the block which, through the conical rollers, compresses the dough on the static table. US patent document 8,123,513 describes a second version of driving the rotation of all the tapered rollers through a single electric motor positioned at the top of the equipment and using a concentric axis with the axis of rotation of the tapered roller block. The rotational movement of the tapered roller block is also called the translational movement of the tapered rollers. It uses toothed belt system to transmit the rotation movement from the concentric shaft to the rotation axes of each tapered roller. US patent document 8,123,513 describes a third version of driving the rotation of the tapered rollers. Each tapered roller has a pinion gear that is meshed at a static guide gear. The static guide gear, in the form of a ring, is mounted in a horizontal plane very close to the work and kneading table of the dough. It has transmission by gears and sprockets. The same motor that drives the rotation of the tapered roller block also drives the rotation of each taper roller as the pinion gears are engaged in the static guide gear. Rolling tapered rollers have a rotational speed determined by the number of teeth of the gear on each pinion in relation to the number of teeth of the static guide gear. The static guide gear, positioned very close to the work table, provides unwanted residue buildup in food processing.
[005] Documento de patente BR 102018 073142-4 depositado em 09/11/2018, sob o título ABRIDORA DE MASSAS DE PIZZA, descreve máquina de amassar e conformar a massa base utilizada no preparo de pizza e compreende motor que, através de caixa redutora, rotaciona o conjunto formado pelos mancais, as rodas dentadas e os rolos cónicos. A máquina possui coroa dentada fixada na estrutura da máquina e engrenada nas rodas dentadas e faz os rolos cónicos girarem em relação ao próprio eixo. Os rolos cónicos além de terem movimento de rotação em relação aos seus próprios eixos, possuem movimento de translação guiado pela coroa dentada. Os rolos cónicos estão dispostos radialmente com seus vértices convergentes ao centro e suas geratrizes tangenciarem um mesmo plano, e a máquina possui bandeja plana e rígida posicionada afastada dos rolos cónicos e paralela às geratrizes dos rolos cónicos. Com auxílio de alavanca manual, a dita bandeja plana disposta sob os rolos cónicos possui deslocamento de translação vertical. A bandeja plana comprime a massa contra a superfície cónica dos rolos cónicos. A engrenagem guia estática, posicionada muito próxima da mesa de trabalho, proporciona acúmulo de resíduos indesejáveis em processamento de alimentos. OBJETIVOS DA INVENÇÃO [005] Patent document BR 102018 073142-4 filed on 11/09/2018, under the title PIZZA DOUGH OPENER, describes a machine for kneading and shaping the base dough used in the preparation of pizza and comprises a motor that, through a box reducer, rotates the set formed by the bearings, the sprockets and the conical rollers. The machine has a sprocket fixed to the machine frame and geared to the sprockets and makes the conical rollers rotate in relation to the axis itself. The conical rollers, in addition to having rotational movement in relation to their own axes, have a translation movement guided by the toothed crown. The conical rolls are arranged radially with their vertices converging at the center and their generatrixes tangent to the same plane, and the machine has a flat and rigid tray positioned far from the conical rolls and parallel to the generatrices of the conical rolls. With the aid of a manual lever, said flat tray arranged under the conical rollers has a vertical translation displacement. The flat pan presses the dough against the conical surface of the conical rollers. THE Static guide gear, positioned very close to the work table, provides unwanted residue build-up in food processing. OBJECTIVES OF THE INVENTION
[006] A máquina de amassar e conformar massa, revelada neste relatório, possui disposição construtiva que utiliza recursos mecânicos e elementos de máquina conhecidos tradicionalmente e comando manual por alavanca na elevação da mesa. Isso dispensa um operador qualificado e reduz o custo de fabricação e de operação da máquina, com economia de energia elétrica. Possui um único motor de acionamento que aciona rotação do bloco que contém os rolos cónicos, como também aciona o movimento de rotação dos rolos cónicos em relação ao próprio eixo. Possui uma engrenagem guia estática posicionada no topo da máquina; longe da mesa de trabalho, proporcionando uma blindagem ao acúmulo de resíduos indesejáveis típicos em processamento de alimentos e farináceos. [006] The dough kneading and shaping machine, revealed in this report, has a constructive disposition that uses mechanical resources and traditionally known machine elements and manual command by lever in the elevation of the table. This eliminates the need for a skilled operator and reduces the cost of manufacturing and operating the machine, with energy savings. It has a single drive motor that drives the rotation of the block containing the conical rollers, as well as the rotation movement of the conical rollers in relation to the axis itself. It has a static guide gear positioned on top of the machine; away from the work table, providing a shield against the accumulation of undesirable residues typical in food and flour processing.
[007] O amassamento da massa ocorre pelo deslocamento ascendente da mesa que comprime a massa contra os rolos cónicos do bloco. Os rolos cónicos do bloco não possuem movimento de aproximação ou afastamento em relação à mesa. A mesa é quem se aproxima ou se afasta dos rolos. O mecanismo de movimento de rotação e rolamento dos rolos cónicos sobre a mesa compreende duas engrenagens, tipo pinhão, uma delas engrenada em uma roda dentada fixa no corpo estrutural da máquina. A rotação do pinhão é transmitida para a rotação do rolo cónico através de junta universal. O acionamento da rotação de cada um dos rolos cónicos através de junta universal dá mais versatilidade no projeto da máquina, permitindo diferentes ajustes de ângulo individualizado dos rolos cónicos em relação a mesa; a cadeia cinemática é mantida. A junta universal aceita desalinhamento entre o eixo do pinhão e o eixo do rolo cónico; diferente da transmissão por engrenagens e rodas dentadas. [008] O uso de Juntas Universais torna desnecessário uma mesa intermediária para apoio da engrenagem cónica o que faz com que o sistema possua menos partes mecânicas na região de processamento de tal forma que fique mais higiénico e de fácil limpeza. O uso de Juntas Universais permite regulagem individual dos rolos, podendo resultar em massa plana ou com variação de espessura na seção sendo do centro para a borda ou da borda para o centro. O uso de Juntas Universais torna o sistema mecanicamente mais rígido, devido a presença de mancalização na parte interna dos cones. As Juntas Universais poderão ser substituídas por Juntas Homocinéticas com a mesma funcionalidade. [007] The kneading of the dough occurs by the upward displacement of the table that compresses the dough against the conical rollers of the block. The conical rollers of the block do not move towards or away from the table. The table is the one who approaches or moves away from the rollers. The rotating and rolling movement mechanism of the conical rollers on the table comprises two gears, pinion type, one of them meshed in a toothed wheel fixed in the structural body of the machine. The pinion rotation is transmitted to the taper roller rotation through a universal joint. The activation of the rotation of each one of the conical rollers through a universal joint gives more versatility in the design of the machine, allowing different adjustments of the individual angle of the conical rollers in relation to the table; the kinematic chain is maintained. Universal joint accepts misalignment between pinion shaft and tapered roller shaft; different from transmission by gears and sprockets. [008] The use of Universal Joints makes an intermediate table unnecessary to support the bevel gear, which makes the system have fewer mechanical parts in the processing region in such a way that it is more hygienic and easy to clean. The use of Universal Joints allows individual adjustment of the rolls, which can result in a flat dough or with a variation in thickness in the section, from the center to the edge or from the edge to the center. The use of Universal Joints makes the system mechanically more rigid, due to the presence of bearing on the inside of the cones. Universal Joints may be replaced by CV Joints with the same functionality.
DESCRIÇÃO DOS DESENHOS DESCRIPTION OF DRAWINGS
[009] A máquina de acordo com a presente invenção é adicionalmente explicada por meio dos desenhos anexos, nos quais: [009] The machine according to the present invention is further explained by means of the attached drawings, in which:
[0010] A figura 1 mostra o moto-redutor de acionamento elétrico da máquina de amassar e conformar massas, constituído pelo moto-redutor (1 ), eixo (11 ) do redutor (10) e todo o corpo estrutural (12) da máquina de amassar e conformar a massa. Mostra o mecanismo de translação (2) do par de rolos (4) cónicos. Mostra o mecanismo de rotação (3) dos rolos (4) cónicos em torno do próprio eixo (31 ). Mostra a conformação estrutural dos rolos (4). Mostra ainda o mecanismo de elevação (5) da mesa (58) de apoio da massa a ser amassada e conformada. [0010] Figure 1 shows the electric drive gearmotor of the kneading and dough forming machine, consisting of the gearmotor (1), shaft (11) of the reducer (10) and the entire structural body (12) of the machine to knead and shape the dough. It shows the translation mechanism (2) of the pair of conical rollers (4). It shows the rotation mechanism (3) of the conical rollers (4) around their own axis (31). Shows the structural conformation of the rolls (4). It also shows the lifting mechanism (5) of the table (58) to support the dough to be kneaded and formed.
[0011] A figura 2 mostra vista superior do mecanismo de translação (2) e mostra uma viga (21 ) rotacionada pelo eixo (11 ); A viga (21) contém, em cada extremidade, par de engrenagens (22 e 24). [0011] Figure 2 shows a top view of the translation mechanism (2) and shows a beam (21) rotated by the axis (11); The beam (21) contains, at each end, a pair of gears (22 and 24).
[0012] A figura 3 mostra vista tridimensional parcial do mecanismo de translação (2) do par de rolos (4) cónicos. [0013] A figura 4 mostra vista tridimensional parcial do mecanismo de translação (2) do par de rolos (4) e mostra componentes do mecanismo de elevação (5) da mesa (58). [0012] Figure 3 shows a partial three-dimensional view of the translation mechanism (2) of the pair of conical rollers (4). [0013] Figure 4 shows partial three-dimensional view of the translation mechanism (2) of the pair of rollers (4) and shows components of the lifting mechanism (5) of the table (58).
[0014] A figura 5 é uma vista em corte longitudinal do mecanismo de translação (2), do mecanismo de rotação (3) e da conformação estrutural dos rolos (4). [0014] Figure 5 is a longitudinal sectional view of the translation mechanism (2), the rotation mechanism (3) and the structural conformation of the rollers (4).
[0015] A figura 6 é uma vista lateral do mecanismo de transmissão de movimento dos rolos (4) desde o eixo (11 ). [0015] Figure 6 is a side view of the roller movement transmission mechanism (4) from the shaft (11).
[0016] A figura 7 é uma vista frontal da máquina de amassar e conformar massas com destaque ao mecanismo de elevação (5) da mesa (58). O mecanismo de elevação (5) compreende a alavanca manual (51), a barra longitudinal (52), a haste de rotação (54), a barra de articulação (55), o mancai deslizante (56), a guia linear (57) e a mesa (58) com a borda alta (59). [0016] Figure 7 is a front view of the kneading and dough forming machine with emphasis on the lifting mechanism (5) of the table (58). The lifting mechanism (5) comprises the hand lever (51), the longitudinal bar (52), the rotation rod (54), the pivot bar (55), the sliding bearing (56), the linear guide (57). ) and the table (58) with the high edge (59).
[0017] A figura 8 é uma vista frontal, em corte, da máquina de amassar e conformar massas. [0017] Figure 8 is a front view, in section, of the dough kneading and shaping machine.
[0018] A figura 9 é uma vista lateral da máquina de amassar e conformar massas com destaque ao mecanismo de elevação (5) da mesa (58). Mostra a alavanca manual (51), o engaste (53) da barra longitudinal (52) com a haste de rotação (54), a barra de articulação (55), o mancai deslizante (56), a guia linear (57), a mesa (58) com a borda alta (59). [0018] Figure 9 is a side view of the kneading and dough forming machine with emphasis on the lifting mechanism (5) of the table (58). Shows the hand lever (51), the bezel (53) of the longitudinal bar (52) with the pivot rod (54), the pivot bar (55), the sliding bearing (56), the linear guide (57), the table (58) with the high edge (59).
[0019] A figura 10 é uma vista tridimensional da face inferior da máquina e mostra componentes do mecanismo de elevação da mesa (58). [0019] Figure 10 is a three-dimensional view of the underside of the machine and shows components of the table lifting mechanism (58).
DESCRIÇÃO DETALHADA DA INVENÇÃO DETAILED DESCRIPTION OF THE INVENTION
[0020] O mecanismo de acionamento da máquina de amassar e conformar massas, revelado neste relatório, compreende um moto-redutor (1) com eixo (11) na saída do redutor (10), conforme mostrado na figura 1 . A ponta do eixo (11) é engastada em uma viga (21) que possui, em cada extremidade, par de engrenagens (22 e 24), conforme mostrado nas figura 2 e 3. As engrenagens (22) estão engrenadas em uma roda dentada (23) fixa no corpo estrutural (12) da máquina de amassar e conformar massas, conforme mostrado na figura 4. As engrenagens (24) possuem eixo (25) apoiado em mancais (26) e acopladas em junta universal (27), conforme mostrado na figura 5. A junta universal (27) transmite rotação para um eixo (31 ), conforme mostrado na figura 5. O eixo (31 ) possui nas extremidades mancais (32 e 33) embutidos na estrutura rígida (34). Com auxílio de parafusos (35) e elementos estruturais (36 e 37), a estrutura rígida (34) está fixada na viga (21 ), conforme mostrado na figura 5. A ponta do eixo (31 ) está engastada no vértice (41 ) do corpo (42) do cone (4), conforme mostrado na figura 5. O cone (4) possui capa superficial (44) fixa por parafusos (43) no corpo (42). A capa superficial (44) cobre toda a superfície cónica do cone (4). [0020] The drive mechanism of the kneading and shaping machine, revealed in this report, comprises a gearmotor (1) with shaft (11) at the output of the reducer (10), as shown in figure 1 . The shaft end (11) is set in a beam (21) which has, at each end, pair of gears (22 and 24), as shown in figures 2 and 3. The gears (22) are meshed on a sprocket (23) fixed to the structural body (12) of the kneading and dough forming machine, as shown in the figure 4. The gears (24) have a shaft (25) supported on bearings (26) and coupled to a universal joint (27), as shown in figure 5. The universal joint (27) transmits rotation to a shaft (31), as shown in figure 5. The shaft (31) has bearings (32 and 33) built into the rigid structure (34) at the ends. With the aid of screws (35) and structural elements (36 and 37), the rigid structure (34) is fixed to the beam (21), as shown in figure 5. The shaft end (31) is embedded in the vertex (41) of the body (42) of the cone (4), as shown in figure 5. The cone (4) has a surface cap (44) fixed by screws (43) on the body (42). The surface layer (44) covers the entire conical surface of the cone (4).
[0021] A máquina de amassar e conformar massas compreende ainda mecanismo de elevação (5) da mesa (58) de apoio da massa a ser amassada e conformada. O mecanismo de elevação (5) possui alavanca manual (51 ), que rotulada no corpo estrutural (12) da máquina, faz rotacionar a barra longitudinal (52), conforme mostrado nas figuras 7 e 10. A barra longitudinal (52) possui engastes (53) de hastes de rotação (54). A extremidade da haste de rotação (54) está articulada com a barra de articulação (55). A outra extremidade da barra de articulação (55) está rotulada na superfície inferior da mesa (58). O movimento linear da mesa (58) provocado pela barra de articulação (55) é guiado pelo o mancai deslizante (56) fixo na lateral da mesa (58). O curso do mancai deslizante (56) é determinado pela guia linear (57). A guia linear (57) está rigidamente engastada no corpo estrutural (12) da máquina. A mesa (58) possui parcialmente borda alta (59). A mesa (58) possui preferencialmente a forma circular plana. Poderá opcionalmente ter a forma cónica convexa ou cónica côncava. [0022] O processo de amassamento e conformação da massa se inicia com a colocação de uma bola de massa no centro da mesa (58). Liga-se o motor (1 ) que faz girar o eixo (11 ). O eixo (11 ) transmite movimento de rotação à viga (21 ) que contém, em cada extremidade, par de engrenagens (22 e 24) engrenadas entre si. A roda dentada (22) está engrenada na roda dentada (23) fixa no corpo estrutural (12) da máquina. A roda dentada (22) atua como roda motora da roda dentada (24). O eixo da roda dentada (24) transmite rotação para a junta universal (27) e esta transmite a velocidade de rotação do eixo (31 ) do corpo (42) do cone (4). A capa (44) gira junto com o corpo (42) do cone (4). Estabelecido o movimento de rotação do bloco que contém os cones (4) e o movimento de rotação de cada cone (4) em relação ao próprio eixo, inicia-se a elevação da mesa (58) acionando manualmente a alavanca (51 ) que faz rotacionar a barra longitudinal (52). A barra longitudinal (52) faz girar as hastes de rotação (54). A extremidade da haste de rotação (54) articulada com a barra de articulação (55) desloca a mesa (58). Devido a articulação da barra de articulação (55) rotulada na superfície inferior da mesa (58) e o curso do mancai deslizante (56) ser determinado pela guia linear (57), a mesa (58) se desloca em movimento linear vertical na direção dos rolos (4) cónicos. O ajuste da velocidade de rotação dos rolos (4) em relação ao próprio eixo é dado pela relação entre os diâmetros dos pares de engrenagens (22 e 24). [0021] The dough kneading and shaping machine also comprises a lifting mechanism (5) of the table (58) to support the dough to be kneaded and shaped. The lifting mechanism (5) has a manual lever (51), which, labeled on the structural body (12) of the machine, rotates the longitudinal bar (52), as shown in figures 7 and 10. The longitudinal bar (52) has bezels (53) of rotation rods (54). The end of the pivot rod (54) is articulated with the pivot bar (55). The other end of the pivot bar (55) is labeled on the bottom surface of the table (58). The linear movement of the table (58) caused by the pivot bar (55) is guided by the sliding bearing (56) fixed to the side of the table (58). The travel of the plain bearing (56) is determined by the linear guide (57). The linear guide (57) is rigidly embedded in the structural body (12) of the machine. The table (58) has a partially high edge (59). The table (58) is preferably of flat circular shape. It may optionally have the convex conical or concave conical shape. [0022] The process of kneading and shaping the dough begins with the placement of a ball of dough in the center of the table (58). The motor (1) turns the shaft (11) on. The shaft (11) transmits rotational movement to the beam (21) which contains, at each end, a pair of gears (22 and 24) intermeshed. The sprocket (22) is meshed with the sprocket (23) fixed to the structural body (12) of the machine. The sprocket (22) acts as a drive wheel for the sprocket (24). The sprocket shaft (24) transmits rotation to the universal joint (27) and this transmits the rotational speed of the shaft (31) of the body (42) of the cone (4). The cap (44) rotates together with the body (42) of the cone (4). Once the rotational movement of the block containing the cones (4) and the rotational movement of each cone (4) in relation to its axis has been established, the elevation of the table (58) is started by manually activating the lever (51) that makes rotate the longitudinal bar (52). The longitudinal bar (52) rotates the rotation rods (54). The end of the pivot rod (54) articulated with the pivot bar (55) displaces the table (58). Because the pivot of the pivot bar (55) labeled on the lower surface of the table (58) and the stroke of the plain bearing (56) is determined by the linear guide (57), the table (58) moves in vertical linear motion in the direction of the conical rollers (4). The adjustment of the rotation speed of the rollers (4) in relation to the axis itself is given by the ratio between the diameters of the pairs of gears (22 and 24).
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BRBR102020015114-2 | 2020-07-24 | ||
| BR102020015114-2A BR102020015114B1 (en) | 2020-07-24 | 2020-07-24 | MACHINE FOR KNASHING AND FORMING FOOD DOUGH |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2022016246A1 true WO2022016246A1 (en) | 2022-01-27 |
Family
ID=77893430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/BR2021/050037 Ceased WO2022016246A1 (en) | 2020-07-24 | 2021-01-25 | Machine for mixing and shaping dough |
Country Status (2)
| Country | Link |
|---|---|
| BR (1) | BR102020015114B1 (en) |
| WO (1) | WO2022016246A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11825851B2 (en) * | 2022-02-20 | 2023-11-28 | Metalúrgica Siemsen Ltda. | Dough kneading and shaping machine |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB224073A (en) * | 1923-10-17 | 1924-11-06 | Laurence Embrey | Improvements in dough moulding machines |
| US4375349A (en) * | 1981-12-22 | 1983-03-01 | Branko Vrbanek | Apparatus for shaping dough |
| WO1986001078A1 (en) * | 1984-08-14 | 1986-02-27 | Alkmar Products Limited | Apparatus for rolling circular dough products |
| US4806090A (en) * | 1986-01-30 | 1989-02-21 | Richford Holdings, Inc. | Chapati making machine |
| BR8904854A (en) * | 1989-09-21 | 1991-03-26 | Paulo Tiomatsu Ogusuku | COMPACT AND CYLINDER MASS MACHINE FOR PASTE OR SIMILAR |
| JP2008054641A (en) * | 2006-09-04 | 2008-03-13 | Rheon Autom Mach Co Ltd | Method and apparatus for spreading food dough |
| JP2010115152A (en) * | 2008-11-13 | 2010-05-27 | Fuji Seiki Co Ltd | Food dough forming machine |
| CA2690423A1 (en) * | 2010-01-18 | 2011-07-18 | Fgf Brands Inc. | Flour dusting system |
| US8123513B2 (en) * | 2005-06-03 | 2012-02-28 | Rheon Automatic Machinery Co., Ltd. | Apparatus for rolling food dough |
| KR20120018482A (en) * | 2010-08-23 | 2012-03-05 | 장석필 | Pizza dough molding machine |
| CN202697576U (en) * | 2012-08-06 | 2013-01-30 | 李万祥 | Pulling and twisting part of dough kneading gluten stretching machine for hand-pulled noodles with beef |
| US20140212212A1 (en) * | 2013-01-28 | 2014-07-31 | Risley Enterprises Ltd. | Drive for rotating drum |
| WO2019207326A1 (en) * | 2018-04-24 | 2019-10-31 | Ferencic Marjan | Dough shaping device |
| BR102018073142A2 (en) * | 2018-11-09 | 2020-05-26 | Metalúrgica Siemsen Ltda. | PIZZA PASTA OPENER |
-
2020
- 2020-07-24 BR BR102020015114-2A patent/BR102020015114B1/en active IP Right Grant
-
2021
- 2021-01-25 WO PCT/BR2021/050037 patent/WO2022016246A1/en not_active Ceased
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB224073A (en) * | 1923-10-17 | 1924-11-06 | Laurence Embrey | Improvements in dough moulding machines |
| US4375349A (en) * | 1981-12-22 | 1983-03-01 | Branko Vrbanek | Apparatus for shaping dough |
| WO1986001078A1 (en) * | 1984-08-14 | 1986-02-27 | Alkmar Products Limited | Apparatus for rolling circular dough products |
| US4806090A (en) * | 1986-01-30 | 1989-02-21 | Richford Holdings, Inc. | Chapati making machine |
| BR8904854A (en) * | 1989-09-21 | 1991-03-26 | Paulo Tiomatsu Ogusuku | COMPACT AND CYLINDER MASS MACHINE FOR PASTE OR SIMILAR |
| US8123513B2 (en) * | 2005-06-03 | 2012-02-28 | Rheon Automatic Machinery Co., Ltd. | Apparatus for rolling food dough |
| JP2008054641A (en) * | 2006-09-04 | 2008-03-13 | Rheon Autom Mach Co Ltd | Method and apparatus for spreading food dough |
| JP2010115152A (en) * | 2008-11-13 | 2010-05-27 | Fuji Seiki Co Ltd | Food dough forming machine |
| CA2690423A1 (en) * | 2010-01-18 | 2011-07-18 | Fgf Brands Inc. | Flour dusting system |
| KR20120018482A (en) * | 2010-08-23 | 2012-03-05 | 장석필 | Pizza dough molding machine |
| CN202697576U (en) * | 2012-08-06 | 2013-01-30 | 李万祥 | Pulling and twisting part of dough kneading gluten stretching machine for hand-pulled noodles with beef |
| US20140212212A1 (en) * | 2013-01-28 | 2014-07-31 | Risley Enterprises Ltd. | Drive for rotating drum |
| WO2019207326A1 (en) * | 2018-04-24 | 2019-10-31 | Ferencic Marjan | Dough shaping device |
| BR102018073142A2 (en) * | 2018-11-09 | 2020-05-26 | Metalúrgica Siemsen Ltda. | PIZZA PASTA OPENER |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11825851B2 (en) * | 2022-02-20 | 2023-11-28 | Metalúrgica Siemsen Ltda. | Dough kneading and shaping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| BR102020015114A2 (en) | 2021-08-24 |
| BR102020015114B1 (en) | 2021-12-07 |
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