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WO2022062830A1 - Unidirectional water-guiding facial mask base material and preparation method therefor - Google Patents

Unidirectional water-guiding facial mask base material and preparation method therefor Download PDF

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Publication number
WO2022062830A1
WO2022062830A1 PCT/CN2021/114913 CN2021114913W WO2022062830A1 WO 2022062830 A1 WO2022062830 A1 WO 2022062830A1 CN 2021114913 W CN2021114913 W CN 2021114913W WO 2022062830 A1 WO2022062830 A1 WO 2022062830A1
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WIPO (PCT)
Prior art keywords
fiber
chitosan
water
polyvinyl alcohol
mask substrate
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Ceased
Application number
PCT/CN2021/114913
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French (fr)
Chinese (zh)
Inventor
朱宏伟
王玉萍
王新标
乔国华
许国良
李萌
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Zhejiang Wangjin Nonwovens Co Ltd
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Zhejiang Wangjin Nonwovens Co Ltd
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Publication of WO2022062830A1 publication Critical patent/WO2022062830A1/en
Anticipated expiration legal-status Critical
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • D04H1/4258Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4309Polyvinyl alcohol
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/24Polymers or copolymers of alkenylalcohols or esters thereof; Polymers or copolymers of alkenylethers, acetals or ketones

Definitions

  • the invention belongs to the technical field of mask substrates, and in particular relates to a one-way water-conducting mask substrate and a preparation method thereof.
  • facial mask products are in the forefront.
  • masks can be mainly divided into four categories according to the product form: face masks (stick-type masks), gel masks, powder masks, and cream masks.
  • face masks stick-type masks
  • gel masks gel masks
  • powder masks powder masks
  • cream masks cream masks.
  • the facial mask is easy to carry, simple and quick to use, and can be stored for a long time, and has become the most popular type of facial mask among consumers.
  • Data shows that more than 80% of the masks currently on the market are face masks, which are mainly based on non-woven base fabrics, which can improve the skin's absorption speed and absorption of nutrients in the nutrient solution.
  • non-woven mask base fabrics mainly use cotton, viscose, tencel, cupro fiber and wood pulp fiber as the main raw materials, and a few products use chitin fiber and silk fiber.
  • the production processes of the products mainly include spunlace, wet spunbond and dry papermaking.
  • the application of non-woven materials composited by spunlace process in the field of hygiene products has been booming. Due to its low price and high yield, spunlace non-woven face masks have become the first choice for popular face masks.
  • the development of the spunlace non-woven fabric for the mask is to maximize the effect and allow the skin to absorb the essence to the greatest extent, giving the best experience and effect.
  • the development trend of facial masks can be summarized as: comfortable, thin, soft, easy to form, transparent and invisible, highly moisturizing, functional and non-deformation. Since the cosmetic effect of the mask is achieved by the nutrient solution carried by the film cloth, the mask base cloth is used as the carrier of the nutrient solution, and the amount of the nutrient solution carried directly affects the use effect of the mask. The base cloth holds too little liquid, and the cosmetic effect is not obvious. At the same time, due to the absorption of the skin and its own volatilization, the mask quickly dries out, causing the mask to absorb moisture from the skin, and it cannot achieve maintenance.
  • the mask is to use the short time covered on the face to block the contact between the skin and the air, inhibit the evaporation of skin moisture, so as to maintain sufficient moisture in the facial skin; at the same time, the mask carries moisture to fully moisturize the skin stratum corneum and enhance the penetration of the stratum corneum.
  • the nutrients in the mask can effectively penetrate into the skin and promote the metabolism of epithelial cells. Since the cosmetic effect of the mask is achieved by the nutrient solution carried by the film cloth, the mask base cloth is used as the carrier of the nutrient solution, and the amount of the nutrient solution carried directly affects the use effect of the mask. The base cloth holds too little liquid, and the cosmetic effect is not obvious.
  • the mask quickly dries out, which causes the mask to absorb moisture from the skin and does not play a role in maintenance. Therefore, while the mask material is comfortable, soft, and thin, it must also ensure high liquid holding capacity and water-locking (anti-volatile) performance.
  • unidirectional water which means that water flows irreversibly in a single direction when passing through a substance or material with a specific structure. This phenomenon is ubiquitous in nature, such as cell membrane fluid exchange, where plants draw water and moisture from the soil.
  • the application of unidirectional water guide in the field of fabrics, especially the substrate of the mask, can just solve the problem of water locking and water retention of the mask.
  • the key to the preparation of unidirectional water-conducting materials lies in the differential capillary effect and the gradient wettability of the material, which produces the differential capillary effect and forms the directional movement of water in the material without external driving force.
  • the invention uses hydrophobic fibers and hydrophilic fibers as raw materials, so that the difference between the hydrophilicity and hydrophobicity of the two sides of the mask substrate is large enough, and the difference in hygroscopicity between the upper and lower layers of fibers forms a differential capillary effect and realizes the directional water conduction of the material.
  • the material is used as a mask substrate, the viscose fiber layer is close to the skin, and the polyester fiber layer is exposed to the air, which can prevent moisture from evaporating and effectively lock in moisture.
  • the mask substrate obtained by the invention has high water retention rate and strong shrinkage ability, and can keep the essence in the mask for more than 2 hours and the water retention rate is still more than 90%. Very good breathability. As a mask, it's comfortable and gentle without making the skin uncomfortable.
  • a unidirectional water-conducting mask substrate has a three-layer structure, the upper layer is hydrophobically modified polyester fiber, the middle layer is chitosan-modified polyvinyl alcohol fiber, and the lower layer is viscose fiber; hydrophobically modified polyester fiber, chitosan Modified polyvinyl alcohol fiber and viscose fiber are obtained by combing into a web and then spunlace reinforcement.
  • the compounding is a compounding of two fibers at 30-60°.
  • the angle of compounding described here is the angle in the MD direction (machine output direction) of the two fiber webs that are compounded.
  • the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web are composited at 30° ⁇ 5°, and the chitosan-modified polyvinyl alcohol fiber web and viscose fiber web are at 45° ⁇ 5° 5° compound.
  • the inventor unexpectedly found that, by adopting the above-mentioned composite method, a mask substrate with vertical water conductivity and excellent water retention and air permeability can be finally obtained.
  • the preparation of the hydrophobically modified polyester fiber includes the following steps: terephthalic acid, butanediol, and castor oil modified polyol undergo prepolymerization and polycondensation to obtain polyester; The masterbatch is obtained from the pellet; the hydrophobically modified polyester fiber is prepared by melt spinning, cooling, drawing and winding.
  • the castor oil-modified polyol has a hydroxyl value of 50-80 mg KOH/g, an acid value of 0.1-0.6 mg KOH/g, a number-average molecular weight of 2000-5000, and a functionality of 2-3.
  • the molar ratio of terephthalic acid, butanediol and castor oil modified polyol is 110-130:100-120:5-10;
  • the reaction conditions in the prepolymerization stage are that the temperature is 230-250°C, and the pressure is- 0.05 to -0.1MPa, the prepolymerization time is 0.5-1h;
  • the reaction conditions of the polycondensation stage are adding a polycondensation catalyst, the temperature is 260-275°C, the vacuum degree is 0.01-0.05Mpa, and the polycondensation time is 3-5h.
  • the polycondensation catalyst is Sb 2 O 3 , and the dosage is 0.5-1.5 wt % of the total mass of the initial monomers (terephthalic acid, butanediol and castor oil-modified polyol).
  • the viscosity average molecular weight of the obtained polyester is 2 ⁇ 10 5 to 3 ⁇ 10 5 g/mol.
  • the mass ratio of polyester chips and polyethylene glycol is 100:5-10, and the number average molecular weight of the polyethylene glycol is 400-600.
  • the temperature of the melt extrusion granulation is 190-230°C.
  • a twin-screw extruder is used, and the temperature parameters of each zone are: 190°C in the first zone, 200°C in the second zone, 210°C in the third zone, 220°C in the fourth zone, 230°C in the fifth zone, and 220°C in the sixth zone.
  • auxiliary agents such as lubricants, antibacterial agents, and antioxidants, can also be added during extrusion granulation.
  • each auxiliary agent is well known in the art.
  • the lubricant is selected from pentaerythritol stearate and polyvinylpyrrolidone;
  • the antibacterial agent is selected from nano silver and quaternary ammonium salt;
  • the Antioxidants are selected from BHT1010 and 2246; the addition amount of various additives is 0.1-3% of the polyester quality.
  • Melt spinning process is spinning temperature 295-310°C, setting temperature 140-160°C, POY spinning speed: 2600-3000m/min, POY drafting ratio 1.5-2 times, FDY spinning speed 4200-4600m/min , FDY draft ratio is 3-3.5 times, winding speed is 3000-3300r/min.
  • the chitosan-modified polyvinyl alcohol fiber is obtained by the following preparation method: after the polyvinyl alcohol fiber is impregnated with an acetic acid solution of chitosan, it is obtained by drying.
  • the concentration of chitosan is 3-5wt%, the concentration of acetic acid is 5-10wt%; the immersion time is 3-5h.
  • the viscose fiber is preferably a strong viscose fiber, with a dry strength of 35-50 cN/tex, preferably 38-44 cN/tex.
  • Viscose fiber has good water absorption, hydrophilicity, and natural degradability, so it is very suitable for use as a mask material.
  • the areal density of the hydrophobically modified polyester fibers after carding is 20-25 g/m 2
  • the areal density of the chitosan-modified polyvinyl alcohol fibers after carding is 15-25 g/m 2 .
  • the viscose fiber has an areal density of 10-15 g/m 2 after carding. More preferably, after the three kinds of fibers are combed, the areal density decreases in the order of the hydrophobically modified polyester fiber web, the chitosan modified polyvinyl alcohol fiber web, and the viscose fiber web.
  • the technological conditions of the spunlace reinforcement are that the chitosan-modified polyvinyl alcohol fiber layer is pre-wetted with a spunlace machine, and then 3-5 times of spunlace reinforcement are performed.
  • the water pressure of the pre-wetted spunlace is 1.5-2.0 MPa; for the 3-5 spunlace, the water pressure is successively increased and then successively decreased.
  • the first and last spunlace water pressure is 4.5-5MPa
  • the spunlace water pressure of the middle pass is 6.5-9.5MPa.
  • the first and last spunlace water pressure is 4.5-5MPa
  • the second spunlace water pressure is 7.5-8MPa
  • the first and last spunlace water pressure is 7.5-8MPa
  • the spunlace pressure is 4.5-5MPa
  • the second and fourth spunlace pressures are 6.5-7.5MPa
  • the third spunlace pressure is 8.5-9.5MPa.
  • the water-stimulated water needle action distance is 12-20mm, preferably 14-16mm; the speed of the net feeding roller shutter is 50-100m/s, preferably 70-90m/s.
  • Spunlace reinforcement is to continuously spray the fiber web through high-pressure water flow. Under the action of hydraulic force, the fibers in each fiber layer are displaced, rearranged, and entangled with each other, so that the three-layer fiber web is combined into a whole.
  • the spunlace process makes the mask base fabric high strength, soft to the touch, no chemical adhesive, good air permeability, and meets the requirements of use.
  • the invention also provides a method for preparing the unidirectional water-conducting mask base material, comprising the following steps: the hydrophobically modified polyester fiber and the viscose fiber are respectively opened, carded into a web, compounded, spunlace reinforced, dried, and curled.
  • the one-way water-conducting mask substrate provided by the present invention has achieved the following beneficial effects:
  • the present invention adopts three layers of fiber layers of different materials for compounding, and the obtained mask substrate has unidirectional vertical water conductivity, so that after the mask absorbs the nutrient essence, it can vertically transmit the nutrient essence from top to bottom in a directional direction, so that the Maximize the efficiency of absorbing nutrient solution without wasting nutrient solution.
  • the materials of the three layers play a synergistic role; the modified polyester fiber layer of the uppermost layer can fully lock the moisture and reduce volatilization and loss; the chitosan treatment of the middle layer
  • the back polyvinyl alcohol fiber layer has good water absorption and large liquid holding capacity; the bottom layer of viscose fiber has a comfortable and soft touch with the skin.
  • Selecting the appropriate spunlace reinforcement process, the surface density of each fiber layer and the angle of compounding, and the synergistic effect of the upper, middle and lower fiber layers make the obtained mask substrate excellent in comprehensive performance, unidirectional water conductivity, and good Breathability, moisture permeability, water absorption and water retention. It ensures that the facial skin can fully absorb the nutrient solution, while the texture of the mask is comfortable and soft.
  • Chitosan was purchased from Shandong Aokang Biotechnology Co., Ltd., with a molecular weight of 70 kDa and a degree of deacetylation of 75%.
  • the polyvinyl alcohol fiber was purchased from Taian Tonghong Fiber Co., Ltd., the fineness was 2.3dtex, the strength was 13.5cN/dtex, and the specific gravity was 1.29g/cm 3 .
  • the viscose fiber was purchased from Quanzhou Haitian Light Textile Co., Ltd., and the strength was 26.5cN/dtex.
  • the castor oil-modified polyol was purchased from Vantruth, the grade D2000, the molecular weight was 2000, the hydroxyl value was 56 mg KOH/g, the acid value was 0.3 mg KOH/g, and the functionality was 3.
  • terephthalic acid, butanediol and castor oil modified polyol to the reaction kettle.
  • the molar ratio of terephthalic acid, butanediol and castor oil modified polyol is 120:100:10.
  • the relative pressure is -0.05MPa and pre-polymerized for 1h; then add monomer (the sum of terephthalic acid, butanediol, castor oil modified polyol) 1wt% polycondensation catalyst Sb 2 O 3 , at 270 °C, 0.01 MPa polycondensation for 5h
  • the acid value of the detection system was lower than 10mg KOH/g
  • the reaction was stopped, the impurities were removed by filtration, and the polyester was sliced with a dicing knife through a cast belt.
  • the viscosity average molecular weight of the obtained polyester was measured to be 23400g/mol.
  • the obtained 100 parts of polyester chips and 7 parts of PEG600, 0.5 parts of nano silver, 1.1 parts of pentaerythritol stearate, 0.8 parts of antioxidant 2246 were added to a twin-screw extruder for extrusion granulation, and the twin-screw extruder process
  • the temperature parameters of each zone are: 190°C in the first zone, 200°C in the second zone, 210°C in the third zone, 220°C in the fourth zone, 230°C in the fifth zone, and 220°C in the sixth zone, and the speed is 260r/min.
  • the obtained modified polyester masterbatch is melt-spun, cooled, drawn and wound to prepare hydrophobically modified polyester fibers.
  • the melt spinning process is spinning temperature of 300°C, setting temperature of 150°C, POY spinning speed: 2600m/min, POY drafting multiple is 2 times, FDY spinning speed is 4200m/min, FDY drafting multiple is 3 times, roll Winding speed 3000r/min.
  • castor oil-modified polyol has a molar ratio of terephthalic acid, butanediol, and castor oil-modified polyol of 120:100:5.
  • the hydrophobically modified polyester fibers obtained in Preparation Example 1, the chitosan-modified polyvinyl alcohol fibers and viscose fibers obtained in Preparation Example 3 were respectively opened and carded into a web.
  • the injection amount is controlled so that the surface density of the hydrophobically modified polyester fiber mesh is 20 g/m 2 , the surface density of the chitosan modified polyvinyl alcohol fiber after carding is 15 g/m 2 , and the surface density of the viscose fiber after carding is 10g/m 2 .
  • the hydrophobically modified polyester fiber web, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are compounded in the order from top to bottom, wherein the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol are The fiber web is compounded at 30°, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are compounded at 45°, and spunlace reinforcement is performed after compounding.
  • the spunlace reinforcement process is: first pre-wet the chitosan-modified polyvinyl alcohol fiber layer, and the spunlace water pressure is 1.5MPa; The pressure of the second spunlace water is 7.5MPa, and the pressure of the third spunlace water is 4.5MPa.
  • the water-stimulated water-needle action distance is 14mm; the speed of the rolling shutter is 180m/s. After spunlace reinforcement, drying is carried out, and the unidirectional water-conducting mask substrate is obtained by curling.
  • Example 2 Other steps and conditions are the same as in Example 1, the difference is that the injection amount is controlled so that the surface density of the hydrophobically modified polyester fiber mesh is 15g/m 2 , and the surface density of the chitosan modified polyvinyl alcohol fiber after carding is 15g/m2 2. After the viscose fiber is combed, the areal density is 15g/m 2 .
  • Example 2 The other steps and conditions are the same as in Example 1, except that the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are both. 30° compound.
  • Example 2 The other steps and conditions are the same as in Example 1, except that the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are both. 45° compound.
  • Example 3 Other steps and conditions are the same as in Example 1, except that the chitosan-modified polyvinyl alcohol fibers obtained in Preparation Example 3 are replaced with ordinary polyvinyl alcohol fibers that have not been treated with chitosan acetic acid solution.
  • YG028-500 tensile tester was used to test the breaking strength and breaking elongation of the mask substrate in dry and wet states.
  • the size of the mask substrate was cut to 50mm ⁇ 200mm, the clamping distance was set to 100mm, the stretching speed was 100mm/min, and the stretching experiment was carried out in a constant speed stretching method.
  • the mechanical properties test in the wet state is to soak the mask substrate in distilled water for 10 minutes, then take it out and test its mechanical properties immediately. Dry and wet mask substrates were tested 10 times for each group of samples, and the data were averaged. The results are shown in Table 1 below:
  • the mass of the mask substrate is m 0 represents the mass of the mask substrate before immersion in water, and S 0 represents the maximum amount of water that the mask substrate can absorb per unit mass.
  • the liquid absorption of the mask substrate is an important indicator for the consideration of the mask material, which directly affects the amount of essence absorbed by the mask and is an important guarantee for the skin to absorb nutrients.
  • the mask material obtained by the present invention has excellent water absorption and water retention simultaneously, and the results are shown in Table 2 below:
  • suitable fiber materials are selected, and a composite mask substrate with a three-layer structure is prepared according to a specific process.
  • the mask substrate has unidirectional water conductivity, excellent water absorption and water retention properties, and at the same time good air permeability and suitable moisture permeability, which ensures the comfort and function of the mask substrate as a mask base cloth to the skin.
  • the mask substrate needs to have lower bending performance and better softness, so that the mask can fit closely with the human face in the wet state, and the comfort of the human body also needs to be considered.
  • the test of bending rigidity is carried out to the mask base material obtained in the embodiment of the present invention, and the results are shown in Table 4 below:
  • the bending stiffness of the mask substrate prepared in the embodiment of the present invention is much lower than that in the dry state, indicating that the mask substrate provided by the present invention can maintain the stiffness in the dry state, and in the wet state It can fully fit the human face, soft and comfortable.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonwoven Fabrics (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)
  • Cosmetics (AREA)

Abstract

A unidirectional water-guiding facial mask base material, having a three-layer structure. The upper layer is a hydrophobic modified polyester fiber, the middle layer is a chitosan modified polyvinyl alcohol fiber, and the lower layer is a viscose fiber. After carding and web formation of the hydrophobic modified polyester fiber, the chitosan modified polyvinyl alcohol fiber, and the viscose fiber, hydroentanglement and reinforcement is performed to obtain the present unidirectional water-guiding facial mask base material. The three fiber layers of different materials are compounded, so that the obtained mask base material is capable of unidirectional vertical water-guiding. After the mask absorbs nutritional essence, the nutritional essence may be vertically transferred in a direction from top to bottom, so that the absorption efficiency of the nutritional essence is maximized and no nutritional essence is wasted. The surface density of each fiber layer and the angle of compounding, and cooperative effects of the three fiber layers of upper, middle, and lower layer, allow the obtained facial mask base material to have excellent overall performance, unidirectional water-guiding performance, excellent water absorption and water retention performance, and good air permeability and moisture permeability, so that sufficient absorption of the nutritional essence by facial skin is ensured, and the facial mask is comfortable and soft in texture.

Description

一种单向导水面膜基材及其制备方法A kind of unidirectional water-conducting mask substrate and preparation method thereof 技术领域technical field

本发明属于面膜基材技术领域,具体涉及一种单向导水面膜基材及其制备方法。The invention belongs to the technical field of mask substrates, and in particular relates to a one-way water-conducting mask substrate and a preparation method thereof.

背景技术Background technique

随着人们生活水平的日益提高,女性、甚至男性也越来越重视皮肤的保养,而在日常的护肤品使用中,面膜产品位居前列。面膜的种类很多,按照产品形态主要可分为面贴膜(贴式面膜)、啫喱面膜、粉末类面膜、膏状面膜等四类。其中面贴膜具有携带方便,使用简单快捷,又可长期保存的特点,成为最受消费者欢迎的面膜种类。数据显示,目前市场上销售的面膜80%以上是面贴膜,这种面膜主要以非织造基布为载体,可提高皮肤对营养液中营养成分的吸收速度与吸收量。With the improvement of people's living standards, women and even men pay more and more attention to skin care, and in the daily use of skin care products, facial mask products are in the forefront. There are many types of masks, which can be mainly divided into four categories according to the product form: face masks (stick-type masks), gel masks, powder masks, and cream masks. Among them, the facial mask is easy to carry, simple and quick to use, and can be stored for a long time, and has become the most popular type of facial mask among consumers. Data shows that more than 80% of the masks currently on the market are face masks, which are mainly based on non-woven base fabrics, which can improve the skin's absorption speed and absorption of nutrients in the nutrient solution.

市售非织造面膜基布主要以棉、粘胶、天丝、铜氨纤维、木浆纤维为主要原料,少数产品采用甲壳素纤维、真丝纤维等。产品的生产工艺主要有水刺法、湿法纺粘以及干法造纸等生产方式。通过水刺工艺复合制成的非织造材料在卫生用品领域的应用得到了蓬勃发展,由于其价格低廉,产率高,水刺无纺布面膜成为了时下风靡的大众面膜首选。面膜用水刺非织造布的开发,为了追求最大程度地发挥效果,最大程度的让肌肤吸收精华液,给人最佳的使用体验和效果。面膜的发展趋势可归纳为:舒适、轻薄、绵柔、易成型、透明隐形、高保湿、功能化和不变形。由于面膜的美容效果是通过膜布携带的营养液实现的,面膜基布做为营养液的载体,持带营养液的多少直接影响面膜的使用效果。基布持液量太少,美容效果不明显,同时由于皮肤的吸收以及本身的挥发,面膜很快变干,引起面膜从皮肤反吸水分,起不到保养的作用。面膜是利用覆盖在脸部的短暂时间,阻隔肌肤与空气的接触,抑制皮肤水分蒸发,从而保持面部皮肤充分的水分;同时面膜携带水分可以充分滋润皮肤角质层,使角质层的渗透力增强,使面膜中的营养物质能有效地渗进皮肤,促进上皮组织细胞的新陈代谢。由于面膜的美容效果是通过膜布携带的营养液实现的,面膜基布做为营养液的载体,持带营养液的多少直接影响面膜的使用效果。基布持液量太少,美容效果不明显,同时由于皮肤的吸收以及本身的挥发,面膜很快变干,引起面膜从皮肤反吸水分,起不到保养的作用。因此,在面膜材料在面料舒适,绵柔,轻薄的同时,还要保证较高的持液量和锁水(防挥发)性能。Commercially available non-woven mask base fabrics mainly use cotton, viscose, tencel, cupro fiber and wood pulp fiber as the main raw materials, and a few products use chitin fiber and silk fiber. The production processes of the products mainly include spunlace, wet spunbond and dry papermaking. The application of non-woven materials composited by spunlace process in the field of hygiene products has been booming. Due to its low price and high yield, spunlace non-woven face masks have become the first choice for popular face masks. The development of the spunlace non-woven fabric for the mask is to maximize the effect and allow the skin to absorb the essence to the greatest extent, giving the best experience and effect. The development trend of facial masks can be summarized as: comfortable, thin, soft, easy to form, transparent and invisible, highly moisturizing, functional and non-deformation. Since the cosmetic effect of the mask is achieved by the nutrient solution carried by the film cloth, the mask base cloth is used as the carrier of the nutrient solution, and the amount of the nutrient solution carried directly affects the use effect of the mask. The base cloth holds too little liquid, and the cosmetic effect is not obvious. At the same time, due to the absorption of the skin and its own volatilization, the mask quickly dries out, causing the mask to absorb moisture from the skin, and it cannot achieve maintenance. The mask is to use the short time covered on the face to block the contact between the skin and the air, inhibit the evaporation of skin moisture, so as to maintain sufficient moisture in the facial skin; at the same time, the mask carries moisture to fully moisturize the skin stratum corneum and enhance the penetration of the stratum corneum. The nutrients in the mask can effectively penetrate into the skin and promote the metabolism of epithelial cells. Since the cosmetic effect of the mask is achieved by the nutrient solution carried by the film cloth, the mask base cloth is used as the carrier of the nutrient solution, and the amount of the nutrient solution carried directly affects the use effect of the mask. The base cloth holds too little liquid, and the cosmetic effect is not obvious. At the same time, due to the absorption of the skin and its own volatilization, the mask quickly dries out, which causes the mask to absorb moisture from the skin and does not play a role in maintenance. Therefore, while the mask material is comfortable, soft, and thin, it must also ensure high liquid holding capacity and water-locking (anti-volatile) performance.

最近,科学家提出了单向导水的概念,是指水在经过具有特定结构的物质或者材料时,沿单一方向做不可逆流动。这种现象在自然界普遍存在,比如细胞膜液体交换,植物从土壤中吸取水水分。单向导水应用在织物领域,特别是面膜的基材,恰好能够解决面膜的锁水,保水问题。制备单向导水材料的关键在于差动毛细效应和材料的梯度润湿性,产生差动毛细效应,形成水在材料中无需外界驱动力的定向的运动。但现有的一些单向导水材料的原料和制备方法,大多采用化学整理方法,比如含氟疏水处理,不利于环境和人体健康,并不适合面膜材料使用。还有一种等离子体法改性,避免了有毒化学整理剂的使用,但是该方法成本高昂,而且具有明显的时间限制,处理后单向导水的效果持续时间短。Recently, scientists have proposed the concept of unidirectional water, which means that water flows irreversibly in a single direction when passing through a substance or material with a specific structure. This phenomenon is ubiquitous in nature, such as cell membrane fluid exchange, where plants draw water and moisture from the soil. The application of unidirectional water guide in the field of fabrics, especially the substrate of the mask, can just solve the problem of water locking and water retention of the mask. The key to the preparation of unidirectional water-conducting materials lies in the differential capillary effect and the gradient wettability of the material, which produces the differential capillary effect and forms the directional movement of water in the material without external driving force. However, the raw materials and preparation methods of some existing unidirectional water-conducting materials mostly use chemical finishing methods, such as fluorine-containing hydrophobic treatment, which is not conducive to the environment and human health, and is not suitable for the use of mask materials. There is also a plasma method modification, which avoids the use of toxic chemical finishing agents, but this method is expensive and has an obvious time limit, and the effect of one-way water guiding after treatment is short.

发明内容SUMMARY OF THE INVENTION

本发明以疏水型纤维和亲水型纤维为原料,使面膜基材两面亲疏水差异足够大,上下两层纤维之间的吸湿性差异,形成差动毛细效应,实现材料的定向导水。同时材料用作面膜基材,黏胶纤维层紧贴皮肤,涤纶纤维层暴露在空气中,可以防止水分蒸发,有效锁住水分。本发明所得面膜基材保水率高,缩水能力强,可以保持精华液在面膜中2小时以上保流水率量仍在90%以上,同时合适的孔径使面膜基材在具有保水性同时,也具有很好的透气性。作为面膜,舒适轻柔,不会使皮肤有不适感。The invention uses hydrophobic fibers and hydrophilic fibers as raw materials, so that the difference between the hydrophilicity and hydrophobicity of the two sides of the mask substrate is large enough, and the difference in hygroscopicity between the upper and lower layers of fibers forms a differential capillary effect and realizes the directional water conduction of the material. At the same time, the material is used as a mask substrate, the viscose fiber layer is close to the skin, and the polyester fiber layer is exposed to the air, which can prevent moisture from evaporating and effectively lock in moisture. The mask substrate obtained by the invention has high water retention rate and strong shrinkage ability, and can keep the essence in the mask for more than 2 hours and the water retention rate is still more than 90%. Very good breathability. As a mask, it's comfortable and gentle without making the skin uncomfortable.

为了解决上述技术问题,本发明的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme of the present invention is as follows:

一种单向导水面膜基材,其为三层结构,上层为疏水改性涤纶纤维,中层为壳聚糖改性聚乙烯醇纤维,下层为黏胶纤维;疏水改性涤纶纤维,壳聚糖改性聚乙烯醇纤维和粘胶纤维梳理成网复合后,进行水刺加固得到。A unidirectional water-conducting mask substrate has a three-layer structure, the upper layer is hydrophobically modified polyester fiber, the middle layer is chitosan-modified polyvinyl alcohol fiber, and the lower layer is viscose fiber; hydrophobically modified polyester fiber, chitosan Modified polyvinyl alcohol fiber and viscose fiber are obtained by combing into a web and then spunlace reinforcement.

所述复合是两种纤维进行30-60°的复合。这里所述复合的角度是复合的两种纤维网的MD方向(机器输出方向)的角度。The compounding is a compounding of two fibers at 30-60°. The angle of compounding described here is the angle in the MD direction (machine output direction) of the two fiber webs that are compounded.

优选地,疏水改性聚酯纤维网和壳聚糖改性聚乙烯醇纤维网为30°±5°复合,所述壳聚糖改性聚乙烯醇纤维网和黏胶纤维网为45°±5°复合。发明人预料不到地发现,采用上述复合方式,最终能够得到具有垂直导水性能,同时保水性和透气性皆优异的面膜基材。所述疏水改性涤纶纤维的制备包括如下步骤:对苯二甲酸、丁二醇、蓖麻油改性多元醇经过预聚,缩聚得到聚酯;将聚酯,聚乙二醇通过熔融挤出造粒得到母粒;通过熔融纺丝,再经过冷却,牵伸卷绕制备得到疏水改性涤纶纤维。Preferably, the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web are composited at 30°±5°, and the chitosan-modified polyvinyl alcohol fiber web and viscose fiber web are at 45°±5° 5° compound. The inventor unexpectedly found that, by adopting the above-mentioned composite method, a mask substrate with vertical water conductivity and excellent water retention and air permeability can be finally obtained. The preparation of the hydrophobically modified polyester fiber includes the following steps: terephthalic acid, butanediol, and castor oil modified polyol undergo prepolymerization and polycondensation to obtain polyester; The masterbatch is obtained from the pellet; the hydrophobically modified polyester fiber is prepared by melt spinning, cooling, drawing and winding.

进一步地,所述蓖麻油改性多元醇的羟值为50-80mg KOH/g,酸值为0.1-0.6mg  KOH/g,数均分子量为2000-5000,官能度2-3。Further, the castor oil-modified polyol has a hydroxyl value of 50-80 mg KOH/g, an acid value of 0.1-0.6 mg KOH/g, a number-average molecular weight of 2000-5000, and a functionality of 2-3.

进一步地,对苯二甲酸、丁二醇和蓖麻油改性多元醇的摩尔比为110-130:100-120:5-10;预聚阶段的反应条件是温度为230-250℃,压力为-0.05至-0.1MPa,预聚时间0.5-1h;缩聚阶段的反应条件是加入缩聚催化剂,温度260-275℃,真空度为0.01-0.05Mpa,缩聚时间3-5h。所述缩聚催化剂为Sb 2O 3,用量为初始单体(对苯二甲酸、丁二醇和蓖麻油改性多元醇)质量总和的0.5-1.5wt%。 Further, the molar ratio of terephthalic acid, butanediol and castor oil modified polyol is 110-130:100-120:5-10; the reaction conditions in the prepolymerization stage are that the temperature is 230-250°C, and the pressure is- 0.05 to -0.1MPa, the prepolymerization time is 0.5-1h; the reaction conditions of the polycondensation stage are adding a polycondensation catalyst, the temperature is 260-275℃, the vacuum degree is 0.01-0.05Mpa, and the polycondensation time is 3-5h. The polycondensation catalyst is Sb 2 O 3 , and the dosage is 0.5-1.5 wt % of the total mass of the initial monomers (terephthalic acid, butanediol and castor oil-modified polyol).

所得聚酯的粘均分子量为2×10 5至3×10 5g/mol。 The viscosity average molecular weight of the obtained polyester is 2×10 5 to 3×10 5 g/mol.

聚酯切片和聚乙二醇的质量比为100:5-10,所述聚乙二醇的数均分子量为400-600。所述熔融挤出造粒的温度为190-230℃。优选地,采用双螺杆挤出机,各区温度参数为:一区190℃、二区200℃、三区210℃、四区220℃、五区230℃、六区220℃。The mass ratio of polyester chips and polyethylene glycol is 100:5-10, and the number average molecular weight of the polyethylene glycol is 400-600. The temperature of the melt extrusion granulation is 190-230°C. Preferably, a twin-screw extruder is used, and the temperature parameters of each zone are: 190°C in the first zone, 200°C in the second zone, 210°C in the third zone, 220°C in the fourth zone, 230°C in the fifth zone, and 220°C in the sixth zone.

优选地,在挤出造粒时,还可以加入各类助剂,比如润滑剂,抗菌剂,抗氧剂。Preferably, various auxiliary agents, such as lubricants, antibacterial agents, and antioxidants, can also be added during extrusion granulation.

各助剂的种类和加入量是本领域所熟知的,具体而言,所述润滑剂选自季戊四醇硬脂酸酯、聚乙烯吡咯烷酮;所述抗菌剂选自纳米银、季铵盐;所述抗氧剂选自BHT1010、2246;各类助剂的加入量是聚酯质量的0.1-3%。The type and addition amount of each auxiliary agent are well known in the art. Specifically, the lubricant is selected from pentaerythritol stearate and polyvinylpyrrolidone; the antibacterial agent is selected from nano silver and quaternary ammonium salt; the Antioxidants are selected from BHT1010 and 2246; the addition amount of various additives is 0.1-3% of the polyester quality.

熔融纺丝工艺为纺丝温度295-310℃,定型温度140-160℃,POY纺丝速度:2600-3000m/min,POY牵伸倍数1.5-2倍,FDY纺丝速度为4200-4600m/min,FDY牵伸倍数为3-3.5倍,卷绕速度3000-3300r/min。Melt spinning process is spinning temperature 295-310℃, setting temperature 140-160℃, POY spinning speed: 2600-3000m/min, POY drafting ratio 1.5-2 times, FDY spinning speed 4200-4600m/min , FDY draft ratio is 3-3.5 times, winding speed is 3000-3300r/min.

所述壳聚糖改性聚乙烯醇纤维是通过如下制备方法得到:将聚乙烯醇纤维用壳聚糖的醋酸溶液浸渍后,干燥获得。The chitosan-modified polyvinyl alcohol fiber is obtained by the following preparation method: after the polyvinyl alcohol fiber is impregnated with an acetic acid solution of chitosan, it is obtained by drying.

进一步地,所述壳聚糖的醋酸溶液中,壳聚糖浓度为3-5wt%,醋酸浓度为5-10wt%;浸渍时间为3-5h。Further, in the acetic acid solution of chitosan, the concentration of chitosan is 3-5wt%, the concentration of acetic acid is 5-10wt%; the immersion time is 3-5h.

所述黏胶纤维优选为强力型黏胶纤维,干态强度35-50cN/tex,优选为38-44cN/tex。The viscose fiber is preferably a strong viscose fiber, with a dry strength of 35-50 cN/tex, preferably 38-44 cN/tex.

黏胶纤维具有良好的吸水性,亲水性,以及自然可降解性,非常适合作为面膜的材料使用。Viscose fiber has good water absorption, hydrophilicity, and natural degradability, so it is very suitable for use as a mask material.

优选地,所述梳理成网步骤中,所述疏水改性涤纶纤维梳理后的面密度为20-25g/m 2,所述壳聚糖改性聚乙烯醇纤维梳理后的面密度为15-20g/m 2,所述黏胶纤维梳理后得到面密度为10-15g/m 2。更优选地,三种纤维梳理后,面密度按照疏水改性涤纶纤维网,壳聚糖改性聚乙烯醇纤维网,黏胶纤维网的顺序递减。 Preferably, in the carding step, the areal density of the hydrophobically modified polyester fibers after carding is 20-25 g/m 2 , and the areal density of the chitosan-modified polyvinyl alcohol fibers after carding is 15-25 g/m 2 . 20 g/m 2 , and the viscose fiber has an areal density of 10-15 g/m 2 after carding. More preferably, after the three kinds of fibers are combed, the areal density decreases in the order of the hydrophobically modified polyester fiber web, the chitosan modified polyvinyl alcohol fiber web, and the viscose fiber web.

发明人发现,以逐渐减低的面密度将三种纤维从上至下通过水刺加固相互缠绕,更有利于所得材料单向导水的性能,同时能够保持优异的透气性。The inventors found that the three fibers are intertwined from top to bottom through spunlace reinforcement with gradually decreasing areal density, which is more conducive to the unidirectional water-conducting performance of the obtained material, while maintaining excellent air permeability.

所述水刺加固的工艺条件是用水刺机对壳聚糖改性聚乙烯醇纤维层进行预润湿,然后进行3-5道水刺加固。The technological conditions of the spunlace reinforcement are that the chitosan-modified polyvinyl alcohol fiber layer is pre-wetted with a spunlace machine, and then 3-5 times of spunlace reinforcement are performed.

优选地,预润湿的水刺水压强为1.5-2.0MPa;所述3-5道水刺,水压强是逐次升高,再逐次降低。第一道和最后一道水刺水压强为4.5-5MPa,中间道的水刺水压强为6.5-9.5MPa。比如,如果是3道水刺,第一道和最后一道水刺水压强为4.5-5MPa,第二道水刺水压强为7.5-8MPa;如果是5道水刺,第一道和最后一道水刺水压强为4.5-5MPa,第二道和第四道水刺水压强为6.5-7.5MPa,第三道水刺水压强为8.5-9.5MPa。Preferably, the water pressure of the pre-wetted spunlace is 1.5-2.0 MPa; for the 3-5 spunlace, the water pressure is successively increased and then successively decreased. The first and last spunlace water pressure is 4.5-5MPa, and the spunlace water pressure of the middle pass is 6.5-9.5MPa. For example, if it is 3 spunlace, the first and last spunlace water pressure is 4.5-5MPa, and the second spunlace water pressure is 7.5-8MPa; if it is 5 spunlace, the first and last spunlace water pressure is 7.5-8MPa; The spunlace pressure is 4.5-5MPa, the second and fourth spunlace pressures are 6.5-7.5MPa, and the third spunlace pressure is 8.5-9.5MPa.

进一步优选地,水刺激的水针作用距离为12-20mm,优选为14-16mm;输网卷帘速度为50-100m/s,优选为70-90m/s。Further preferably, the water-stimulated water needle action distance is 12-20mm, preferably 14-16mm; the speed of the net feeding roller shutter is 50-100m/s, preferably 70-90m/s.

水刺加固是通过高压水流对纤网进行连续喷射,在水力作用下,使各个纤维层中纤维位移,重新排列,并相互缠结,从而使三层纤维网复合为整体。水刺工艺使面膜基布强度高,手感柔软,无化学粘合剂,透气性好,符合使用要求。Spunlace reinforcement is to continuously spray the fiber web through high-pressure water flow. Under the action of hydraulic force, the fibers in each fiber layer are displaced, rearranged, and entangled with each other, so that the three-layer fiber web is combined into a whole. The spunlace process makes the mask base fabric high strength, soft to the touch, no chemical adhesive, good air permeability, and meets the requirements of use.

本发明还提供了所述单向导水面膜基材的制备方法,包括以下步骤:疏水改性涤纶纤维和黏胶纤维分别经过开松,梳理成网,复合,水刺加固,烘干,卷曲。The invention also provides a method for preparing the unidirectional water-conducting mask base material, comprising the following steps: the hydrophobically modified polyester fiber and the viscose fiber are respectively opened, carded into a web, compounded, spunlace reinforced, dried, and curled.

相对于现有技术,本发明提供的单向导水面膜基材取得了以下有益效果:Compared with the prior art, the one-way water-conducting mask substrate provided by the present invention has achieved the following beneficial effects:

一、本发明采用了三层不同材料的纤维层进行复合,得到的面膜基材具有单向垂直导水性,使得面膜吸取营养精华液后,可以定向地从上至下地垂直传输营养精华液,使吸收营养液效率最大化,不浪费营养液。1. The present invention adopts three layers of fiber layers of different materials for compounding, and the obtained mask substrate has unidirectional vertical water conductivity, so that after the mask absorbs the nutrient essence, it can vertically transmit the nutrient essence from top to bottom in a directional direction, so that the Maximize the efficiency of absorbing nutrient solution without wasting nutrient solution.

二、本发明三层复合结构的面膜基材中,三层的材料发挥了协同作用;最上层的改性涤纶纤维层,能够充分锁住水分,减少挥发和流失;中间层的壳聚糖处理后的聚乙烯醇纤维层,具有很好的吸水性,持液量大;最下层的黏胶纤维,与皮肤的触感舒适柔和。选择合适的水刺加固工艺,各个纤维层的面密度和复合时的角度,上中下三层纤维层协同作用,使得所得面膜基材综合性能优异,具有单向导水性能,还具有很好的透气性、透湿性、吸水性和保水性。保证了面部肌肤对营养液的充分吸收,同时面膜质地舒适柔软。2. In the mask substrate of the three-layer composite structure of the present invention, the materials of the three layers play a synergistic role; the modified polyester fiber layer of the uppermost layer can fully lock the moisture and reduce volatilization and loss; the chitosan treatment of the middle layer The back polyvinyl alcohol fiber layer has good water absorption and large liquid holding capacity; the bottom layer of viscose fiber has a comfortable and soft touch with the skin. Selecting the appropriate spunlace reinforcement process, the surface density of each fiber layer and the angle of compounding, and the synergistic effect of the upper, middle and lower fiber layers, make the obtained mask substrate excellent in comprehensive performance, unidirectional water conductivity, and good Breathability, moisture permeability, water absorption and water retention. It ensures that the facial skin can fully absorb the nutrient solution, while the texture of the mask is comfortable and soft.

具体实施方式detailed description

壳聚糖采购自山东奥康生物科技有限公司,分子量为70kDa,脱乙酰度75%。Chitosan was purchased from Shandong Aokang Biotechnology Co., Ltd., with a molecular weight of 70 kDa and a degree of deacetylation of 75%.

聚乙烯醇纤维采购自泰安同宏纤维有限公司,纤度2.3dtex,强度13.5cN/dtex,比重1.29g/cm 3The polyvinyl alcohol fiber was purchased from Taian Tonghong Fiber Co., Ltd., the fineness was 2.3dtex, the strength was 13.5cN/dtex, and the specific gravity was 1.29g/cm 3 .

所述粘胶纤维采购自泉州海天轻纺有限公司,强度26.5cN/dtex。The viscose fiber was purchased from Quanzhou Haitian Light Textile Co., Ltd., and the strength was 26.5cN/dtex.

蓖麻油改性多元醇采购自凡特鲁斯,牌号D2000,分子量2000,羟值56mg KOH/g,酸值0.3mg KOH/g,官能度3。The castor oil-modified polyol was purchased from Vantruth, the grade D2000, the molecular weight was 2000, the hydroxyl value was 56 mg KOH/g, the acid value was 0.3 mg KOH/g, and the functionality was 3.

制备例1Preparation Example 1

在反应釜中加入对苯二甲酸、丁二醇、蓖麻油改性多元醇,对苯二甲酸、丁二醇、蓖麻油改性多元醇的摩尔比为120:100:10,先在230℃,相对压力为-0.05MPa下预聚1h;再加入单体(对苯二甲酸、丁二醇、蓖麻油改性多元醇的总和)1wt%的缩聚催化剂Sb 2O 3,在270℃,0.01MPa缩聚5h,检测体系酸值低于10mg KOH/g,停止反应,经过滤去除杂物,经过铸带,用切粒刀将聚酯切片,测得所得聚酯粘均分子量为23400g/mol。 Add terephthalic acid, butanediol and castor oil modified polyol to the reaction kettle. The molar ratio of terephthalic acid, butanediol and castor oil modified polyol is 120:100:10. , the relative pressure is -0.05MPa and pre-polymerized for 1h; then add monomer (the sum of terephthalic acid, butanediol, castor oil modified polyol) 1wt% polycondensation catalyst Sb 2 O 3 , at 270 ℃, 0.01 MPa polycondensation for 5h, the acid value of the detection system was lower than 10mg KOH/g, the reaction was stopped, the impurities were removed by filtration, and the polyester was sliced with a dicing knife through a cast belt. The viscosity average molecular weight of the obtained polyester was measured to be 23400g/mol.

将所得100份聚酯切片和7份PEG600,0.5份纳米银,1.1份季戊四醇硬脂酸酯,0.8份抗氧剂2246,加入到双螺杆挤出机挤出造粒,双螺杆挤出机工艺为:各区温度参数为:一区190℃、二区200℃、三区210℃、四区220℃、五区230℃、六区220℃,转速260r/min。The obtained 100 parts of polyester chips and 7 parts of PEG600, 0.5 parts of nano silver, 1.1 parts of pentaerythritol stearate, 0.8 parts of antioxidant 2246 were added to a twin-screw extruder for extrusion granulation, and the twin-screw extruder process The temperature parameters of each zone are: 190°C in the first zone, 200°C in the second zone, 210°C in the third zone, 220°C in the fourth zone, 230°C in the fifth zone, and 220°C in the sixth zone, and the speed is 260r/min.

将所得改性聚酯母粒经过熔融纺丝,冷却,牵伸卷绕制备得到疏水改性涤纶纤维。熔融纺丝工艺为纺丝温度300℃,定型温度150℃,POY纺丝速度:2600m/min,POY牵伸倍数2倍,FDY纺丝速度为4200m/min,FDY牵伸倍数为3倍,卷绕速度3000r/min。The obtained modified polyester masterbatch is melt-spun, cooled, drawn and wound to prepare hydrophobically modified polyester fibers. The melt spinning process is spinning temperature of 300°C, setting temperature of 150°C, POY spinning speed: 2600m/min, POY drafting multiple is 2 times, FDY spinning speed is 4200m/min, FDY drafting multiple is 3 times, roll Winding speed 3000r/min.

制备例2Preparation Example 2

其他条件和步骤与制备例1相同,区别在于蓖麻油改性多元醇,对苯二甲酸、丁二醇、蓖麻油改性多元醇的摩尔比为120:100:5。Other conditions and steps are the same as in Preparation Example 1, except that the castor oil-modified polyol has a molar ratio of terephthalic acid, butanediol, and castor oil-modified polyol of 120:100:5.

制备例3Preparation Example 3

其他条件和步骤与制备例1相同,区别在于聚乙烯醇纤维用壳聚糖的醋酸溶液浸渍4h后,其中壳聚糖浓度为3wt%,醋酸浓度为6wt%,取出干燥即得壳聚糖改性聚乙烯醇纤维。Other conditions and steps are the same as in Preparation Example 1, except that after the polyvinyl alcohol fibers are soaked in acetic acid solution of chitosan for 4 hours, the concentration of chitosan is 3wt% and the concentration of acetic acid is 6wt%. Polyvinyl alcohol fiber.

对比制备例1Comparative Preparation Example 1

其他条件和步骤与制备例1相同,区别在于不加入蓖麻油改性多元醇。Other conditions and steps are the same as in Preparation Example 1, except that no castor oil-modified polyol is added.

实施例1Example 1

将制备例1得到的疏水改性涤纶纤维,制备例3得到的壳聚糖改性聚乙烯醇纤维和黏胶纤维分别开松,梳理成网。控制注入量使得疏水改性聚酯纤维网面密度为20g/m 2,壳聚糖改性聚乙烯醇纤维梳理后的面密度为15g/m 2,所述黏胶纤维梳理后得 到面密度为10g/m 2。按照从上至下的顺序将疏水改性聚酯纤维网,壳聚糖改性聚乙烯醇纤维网和黏胶纤维网复合,其中疏水改性聚酯纤维网和壳聚糖改性聚乙烯醇纤维网是30°复合,壳聚糖改性聚乙烯醇纤维网和黏胶纤维网是45°复合,复合后进行水刺加固。水刺加固工艺是:先对壳聚糖改性聚乙烯醇纤维层进行预润湿,水刺水压强为1.5MPa;在进行3道水刺加固,第一道水刺水压强为4.5MPa,第二道水刺水压强为7.5MPa,第三道水刺水压强为4.5MPa。水刺激的水针作用距离14mm;输网卷帘速度为180m/s。水刺加固后进行烘干,卷曲即得单向导水面膜基材。 The hydrophobically modified polyester fibers obtained in Preparation Example 1, the chitosan-modified polyvinyl alcohol fibers and viscose fibers obtained in Preparation Example 3 were respectively opened and carded into a web. The injection amount is controlled so that the surface density of the hydrophobically modified polyester fiber mesh is 20 g/m 2 , the surface density of the chitosan modified polyvinyl alcohol fiber after carding is 15 g/m 2 , and the surface density of the viscose fiber after carding is 10g/m 2 . The hydrophobically modified polyester fiber web, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are compounded in the order from top to bottom, wherein the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol are The fiber web is compounded at 30°, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are compounded at 45°, and spunlace reinforcement is performed after compounding. The spunlace reinforcement process is: first pre-wet the chitosan-modified polyvinyl alcohol fiber layer, and the spunlace water pressure is 1.5MPa; The pressure of the second spunlace water is 7.5MPa, and the pressure of the third spunlace water is 4.5MPa. The water-stimulated water-needle action distance is 14mm; the speed of the rolling shutter is 180m/s. After spunlace reinforcement, drying is carried out, and the unidirectional water-conducting mask substrate is obtained by curling.

实施例2Example 2

其他步骤和条件与实施例1相同,区别在于,制备例1的疏水改性涤纶纤维替换为制备例2制得的疏水涤纶纤维。Other steps and conditions are the same as in Example 1, except that the hydrophobically modified polyester fiber of Preparation Example 1 is replaced by the hydrophobic polyester fiber prepared in Preparation Example 2.

实施例3Example 3

其他步骤和条件与实施例1相同,区别在于,控制注入量使得疏水改性聚酯纤维网面密度为15g/m 2,壳聚糖改性聚乙烯醇纤维梳理后的面密度为15g/m 2,所述黏胶纤维梳理后得到面密度为15g/m 2Other steps and conditions are the same as in Example 1, the difference is that the injection amount is controlled so that the surface density of the hydrophobically modified polyester fiber mesh is 15g/m 2 , and the surface density of the chitosan modified polyvinyl alcohol fiber after carding is 15g/m2 2. After the viscose fiber is combed, the areal density is 15g/m 2 .

实施例4Example 4

其他步骤和条件与实施例1相同,区别在于,其中疏水改性聚酯纤维网和壳聚糖改性聚乙烯醇纤维网,壳聚糖改性聚乙烯醇纤维网和黏胶纤维网均为30°复合。The other steps and conditions are the same as in Example 1, except that the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are both. 30° compound.

实施例5Example 5

其他步骤和条件与实施例1相同,区别在于,其中疏水改性聚酯纤维网和壳聚糖改性聚乙烯醇纤维网,壳聚糖改性聚乙烯醇纤维网和黏胶纤维网均为45°复合。The other steps and conditions are the same as in Example 1, except that the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web, the chitosan-modified polyvinyl alcohol fiber web and the viscose fiber web are both. 45° compound.

对比例1Comparative Example 1

其他步骤和条件与实施例1相同,区别在于,制备例1的疏水改性涤纶纤维替换为对比制备例1制得的聚对苯二甲酸丁二酯(PBT)纤维。Other steps and conditions are the same as in Example 1, except that the hydrophobically modified polyester fiber of Preparation Example 1 is replaced by the polybutylene terephthalate (PBT) fiber prepared in Comparative Preparation Example 1.

对比例2Comparative Example 2

其他步骤和条件与实施例1相同,区别在于,制备例3得到的壳聚糖改性聚乙烯醇纤维替换为未经壳聚糖醋酸溶液处理的普通聚乙烯醇纤维。Other steps and conditions are the same as in Example 1, except that the chitosan-modified polyvinyl alcohol fibers obtained in Preparation Example 3 are replaced with ordinary polyvinyl alcohol fibers that have not been treated with chitosan acetic acid solution.

应用例1 面膜基材的力学性能测试 Application example 1 Mechanical property test of mask substrate

参照GB/T24218.3-2010第3部分,利用YG028-500型拉伸仪测试面膜基材在干态和湿态下的断裂强力和断裂伸长率。面膜基材尺寸剪裁为50mm×200mm,夹持距离设为100mm,拉伸速度100mm/min,按等速拉伸方式进行拉伸实验。Referring to Part 3 of GB/T24218.3-2010, YG028-500 tensile tester was used to test the breaking strength and breaking elongation of the mask substrate in dry and wet states. The size of the mask substrate was cut to 50mm×200mm, the clamping distance was set to 100mm, the stretching speed was 100mm/min, and the stretching experiment was carried out in a constant speed stretching method.

湿态下的力学性能测试是将面膜基材在蒸馏水中浸泡10min充分洗水后取出,立刻测试其力学性能。干态和湿态的面膜基材,每组样品测试10次,数据取平均值。结果如下表1所示:The mechanical properties test in the wet state is to soak the mask substrate in distilled water for 10 minutes, then take it out and test its mechanical properties immediately. Dry and wet mask substrates were tested 10 times for each group of samples, and the data were averaged. The results are shown in Table 1 below:

表1Table 1

Figure PCTCN2021114913-appb-000001
Figure PCTCN2021114913-appb-000001

应用例2 吸水性和保水性评价 Application example 2 Evaluation of water absorption and water retention

参照GB/T24218.6-2010吸收性的测定,对本发明实施例面膜基材的吸水性性和保水性进行测试。面膜基材裁剪为10cm×10cm。With reference to GB/T24218.6-2010 Absorbency Measurement, the water absorption and water retention of the mask substrate of the embodiment of the present invention were tested. The mask substrate is cut to 10cm×10cm.

吸水性以液体吸收量S(g/g)表示,S 0=(m 1-m 0)/m 0,式中,m 1表示面膜基材在蒸馏水中浸泡10min后取出,在金属铜网上垂直悬挂样品,静置1min沥干多余水分后面膜基材的质量,m 0表示面膜基材在浸水前的质量,S 0表示单位质量面膜基材能够吸收的最大水量。面膜基材的液体吸收量是面膜材料考量的重要指标,直接影响面膜吸收精华液的量,是肌肤吸收营养的重要保证。 The water absorption is expressed by the liquid absorption S (g/g), S 0 =(m 1 -m 0 )/m 0 , where m 1 means that the mask substrate is immersed in distilled water for 10 minutes and then taken out, and placed vertically on the metal copper mesh Hang the sample and let it stand for 1 min to drain the excess water. The mass of the mask substrate is m 0 represents the mass of the mask substrate before immersion in water, and S 0 represents the maximum amount of water that the mask substrate can absorb per unit mass. The liquid absorption of the mask substrate is an important indicator for the consideration of the mask material, which directly affects the amount of essence absorbed by the mask and is an important guarantee for the skin to absorb nutrients.

保水性是在环境温度25℃,相对湿度60%,标准大气压环境下,每过一段时间,测试面膜基材的液体吸收量S t,(S t=(m t-m 0)/m 0,m t表示t时间面膜基材的质量)以S t/S 0计算得到,该数值表示吸水量随时间变化的保持率,百分比数值越高,说明保水性越好。保水性是面膜材料考量的重要指标,人使用面膜时,一般会在面部 保持贴合半小时以上,如果水分快速流失,会使面膜效用大打折扣。因此优异的吸水性和保水性都是面膜材料所需要的性能。本发明所得面膜材料同时具有优异的吸水性和保水性,结果如下表2所示: The water retention is measured at an ambient temperature of 25°C, a relative humidity of 60%, and a standard atmospheric pressure environment. After a period of time, the liquid absorption amount S t of the mask substrate is tested, (S t =(m t -m 0 )/m 0 , m t represents the quality of the mask substrate at time t), which is calculated as S t /S 0 , which represents the retention rate of water absorption over time. The higher the percentage value, the better the water retention. Water retention is an important indicator for the consideration of mask materials. When people use a mask, they generally keep it on the face for more than half an hour. If the water is lost quickly, the effectiveness of the mask will be greatly reduced. Therefore, excellent water absorption and water retention are the properties required for mask materials. The mask material obtained by the present invention has excellent water absorption and water retention simultaneously, and the results are shown in Table 2 below:

表2Table 2

Figure PCTCN2021114913-appb-000002
Figure PCTCN2021114913-appb-000002

应用例3 透气性和透湿性评价 Application example 3 Evaluation of air permeability and moisture permeability

参照GB/T24218-2018-非织造布透气性测试标准,利用YG461E型全自动织物透气仪,测试干态下面膜基材的透气性能;参照YY/T0471.2,利用W3/060水蒸气透过率测试系统,测试水蒸气通过率,测试条件设定为36℃,相对湿度为90RH%,结果如下表3所示:Referring to GB/T24218-2018- Nonwovens Air Permeability Test Standard, use YG461E automatic fabric air permeability tester to test the air permeability of the film substrate in dry state; refer to YY/T0471.2, use W3/060 water vapor transmission The rate test system is used to test the water vapor passing rate. The test conditions are set to 36°C and the relative humidity is 90RH%. The results are shown in Table 3 below:

表3table 3

Figure PCTCN2021114913-appb-000003
Figure PCTCN2021114913-appb-000003

良好的透气性是面膜舒适性的一个指标。皮肤基底层细胞需要吸收氧气进行新陈代谢,透气良好的面膜基布才能使皮肤与氧气保持正常的接触。人们在使用面膜 时,带有精华液的面膜敷在脸上一段时间,面膜精华液被皮肤吸收的同时也会随着时间渐渐蒸发,有较好的锁水性能的面膜基布能减少面膜精华液的蒸发,让面膜精华液在脸上停留更长的时间,发挥更大的作用。但面膜基材也需要一定的透湿性,才能让使用者感觉舒适。透气性和透湿性取决于纤维间的空隙数量,纤维的性质和结构。本发明选择合适的纤维材料,按照特定的工艺制备为三层结构的复合面膜基材。该面膜基材具有单向导水性,优异的吸水和保水性能,同时具有很好的透气性和合适的透湿性,保证了面膜基材作为面膜基布对皮肤的舒适度和功能。Good breathability is an indicator of mask comfort. The cells of the basal layer of the skin need to absorb oxygen for metabolism, and a good breathable mask base cloth can keep the skin in normal contact with oxygen. When people use the mask, the mask with the essence is applied on the face for a period of time, and the essence of the mask will gradually evaporate over time while being absorbed by the skin. The evaporation of the liquid allows the mask essence to stay on the face for a longer time and play a greater role. However, the mask substrate also needs a certain moisture permeability to make the user feel comfortable. Air and moisture permeability depend on the number of voids between fibers, the nature and structure of the fibers. In the present invention, suitable fiber materials are selected, and a composite mask substrate with a three-layer structure is prepared according to a specific process. The mask substrate has unidirectional water conductivity, excellent water absorption and water retention properties, and at the same time good air permeability and suitable moisture permeability, which ensures the comfort and function of the mask substrate as a mask base cloth to the skin.

应用例4 柔软性和舒适性评价 Application Example 4 Evaluation of Softness and Comfort

由于人的面部是凹凸不平,立体的,面膜基材需要有较低的弯曲性能和较好的柔软度,使面膜在湿态下和人体面部紧密的贴合,同时还需要考虑人体的舒适度。对本发明实施例所得面膜基材进行弯曲刚度的测试,结果如下表4所示:Since the human face is uneven and three-dimensional, the mask substrate needs to have lower bending performance and better softness, so that the mask can fit closely with the human face in the wet state, and the comfort of the human body also needs to be considered. . The test of bending rigidity is carried out to the mask base material obtained in the embodiment of the present invention, and the results are shown in Table 4 below:

表4Table 4

Figure PCTCN2021114913-appb-000004
Figure PCTCN2021114913-appb-000004

从表4数据可以看出,本发明实施例制得面膜基材在湿态下弯曲刚度远低于干态下,说明本发明提供的面膜基材在干态下能保持挺度,在湿态下能充分和人脸贴合,柔软舒适。As can be seen from the data in Table 4, the bending stiffness of the mask substrate prepared in the embodiment of the present invention is much lower than that in the dry state, indicating that the mask substrate provided by the present invention can maintain the stiffness in the dry state, and in the wet state It can fully fit the human face, soft and comfortable.

Claims (10)

一种单向导水面膜基材,其为三层结构,上层为疏水改性涤纶纤维,中层为壳聚糖改性聚乙烯醇纤维,下层为黏胶纤维;疏水改性涤纶纤维,壳聚糖改性聚乙烯醇纤维和粘胶纤维梳理成网复合后,进行水刺加固得到。A unidirectional water-conducting mask substrate has a three-layer structure, the upper layer is hydrophobically modified polyester fiber, the middle layer is chitosan-modified polyvinyl alcohol fiber, and the lower layer is viscose fiber; hydrophobically modified polyester fiber, chitosan Modified polyvinyl alcohol fiber and viscose fiber are obtained by combing into a web and then spunlace reinforcement. 如权利要求1所述的面膜基材,其特征在于,所述复合是两种纤维进行30-60°的复合。The mask substrate according to claim 1, wherein the compounding is a compounding of two fibers at 30-60°. 如权利要求2所述的面膜基材,其特征在于,所述疏水改性聚酯纤维网和壳聚糖改性聚乙烯醇纤维网为30°±5°复合,所述壳聚糖改性聚乙烯醇纤维网和黏胶纤维网为45°±5°复合。The mask substrate according to claim 2, wherein the hydrophobically modified polyester fiber web and the chitosan-modified polyvinyl alcohol fiber web are composited at 30°±5°, and the chitosan modified The polyvinyl alcohol fiber web and viscose fiber web are compounded at 45°±5°. 如权利要求1所述的面膜基材,其特征在于,所述疏水改性涤纶纤维的制备包括如下步骤:对苯二甲酸、丁二醇、蓖麻油改性多元醇经过预聚,缩聚得到聚酯;将聚酯,聚乙二醇通过熔融挤出造粒得到母粒;通过熔融纺丝,再经过冷却,牵伸卷绕制备得到疏水改性涤纶纤维。The mask substrate according to claim 1, wherein the preparation of the hydrophobically modified polyester fiber comprises the following steps: prepolymerization of terephthalic acid, butanediol, and castor oil modified polyol, and polycondensation to obtain a polymer Ester; polyester and polyethylene glycol are melted and extruded to obtain masterbatch; hydrophobically modified polyester fiber is prepared by melt spinning, cooling, drawing and winding. 如权利要求4所述的面膜基材,其特征在于,所述蓖麻油改性多元醇的羟值为50-80mg KOH/g,酸值为0.1-0.6mg KOH/g,数均分子量为2000-5000,官能度2-3;和/或The mask substrate according to claim 4, wherein the castor oil-modified polyol has a hydroxyl value of 50-80 mg KOH/g, an acid value of 0.1-0.6 mg KOH/g, and a number-average molecular weight of 2000 -5000, functionality 2-3; and/or 对苯二甲酸、丁二醇和蓖麻油改性多元醇的摩尔比为110-130:100-120:5-10。The molar ratio of terephthalic acid, butanediol and castor oil modified polyol is 110-130:100-120:5-10. 如权利要求4所述的面膜基材,其特征在于,聚酯切片和聚乙二醇的质量比为100:5-10,所述聚乙二醇的数均分子量为400-600。The mask substrate according to claim 4, wherein the mass ratio of polyester chips and polyethylene glycol is 100:5-10, and the number average molecular weight of the polyethylene glycol is 400-600. 如权利要求1所述的面膜基材,其特征在于,所述壳聚糖改性聚乙烯醇纤维是通过如下制备方法得到:将聚乙烯醇纤维用壳聚糖的醋酸溶液浸渍后,干燥即得;优选地,所述壳聚糖的醋酸溶液中,壳聚糖浓度为3-5wt%,醋酸浓度为5-10wt%;浸渍时间为3-5h。The mask substrate according to claim 1, wherein the chitosan-modified polyvinyl alcohol fiber is obtained by the following preparation method: after immersing the polyvinyl alcohol fiber with an acetic acid solution of chitosan, drying to Preferably, in the acetic acid solution of chitosan, the concentration of chitosan is 3-5wt%, the concentration of acetic acid is 5-10wt%; the immersion time is 3-5h. 如权利要求1所述的面膜基材,其特征在于,所述梳理成网步骤中,所述疏水改性涤纶纤维梳理后的面密度为20-25g/m 2,所述壳聚糖改性聚乙烯醇纤维梳理后的面密度为15-20g/m 2,所述黏胶纤维维梳理后得到面密度为10-15g/m 2;优选地,三种纤维梳理后,面密度按照疏水改性涤纶纤维网,壳聚糖改性聚乙烯醇纤维网,黏胶纤维网的顺序递减。 The mask substrate according to claim 1, wherein in the carding step, the hydrophobically modified polyester fibers have an area density of 20-25 g/m 2 after carding, and the chitosan modified polyester fibers have an area density of 20-25 g/m 2 The areal density of the polyvinyl alcohol fibers after carding is 15-20 g/m 2 , and the areal density of the viscose fibers after carding is 10-15 g/m 2 ; Polyester fiber net, chitosan modified polyvinyl alcohol fiber net, viscose fiber net in descending order. 如权利要求1所述的面膜基材,其特征在于,所述水刺加固的工艺条件是用 水刺机对壳聚糖改性聚乙烯醇纤维层进行预润湿,然后进行3-5道水刺加固;The mask substrate according to claim 1, characterized in that, the process condition of the hydroentanglement reinforcement is to pre-wet the chitosan-modified polyvinyl alcohol fiber layer with a hydroentanglement machine, and then carry out 3-5 water injections. thorn reinforcement; 优选地,预润湿的水刺水压强为1.5-2.0MPa;所述3-5道水刺,水压强是逐次升高,再逐次降低;第一道和最后一道水刺水压强为4.5-5MPa,中间道的水刺水压强为6.5-9.5MPa;进一步优选地,水刺激的水针作用距离为12-20mm,优选为14-16mm;输网卷帘速度为50-100m/s,优选为70-90m/s。Preferably, the pre-wet spunlace water pressure is 1.5-2.0MPa; the 3-5 spunlace, the water pressure is successively increased, and then successively decreased; the first and last spunlace water pressure is 4.5- 5MPa, the spunlace water pressure in the middle channel is 6.5-9.5MPa; further preferably, the water-stimulated water needle action distance is 12-20mm, preferably 14-16mm; is 70-90m/s. 权利要求1-9任一项所述单向导水面膜基材的制备方法,包括以下步骤:疏水改性涤纶纤维和黏胶纤维分别经过开松,梳理成网,复合,水刺加固,烘干,卷曲所得。The preparation method of the unidirectional water-conducting mask substrate according to any one of claims 1-9, comprising the following steps: the hydrophobically modified polyester fiber and the viscose fiber are respectively opened, carded into a web, compounded, spunlace reinforced, and dried. , resulting from curling.
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