WO2022054766A1 - Polymer composition, varnish, and polyimide film - Google Patents
Polymer composition, varnish, and polyimide film Download PDFInfo
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- WO2022054766A1 WO2022054766A1 PCT/JP2021/032710 JP2021032710W WO2022054766A1 WO 2022054766 A1 WO2022054766 A1 WO 2022054766A1 JP 2021032710 W JP2021032710 W JP 2021032710W WO 2022054766 A1 WO2022054766 A1 WO 2022054766A1
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- 0 CC(C)(C)C1=CC=C(*c(cc2)ccc2N(C(*2(C(N3C)=O)C3=O)=O)C2=O)C=C*1C(F)(F)F Chemical compound CC(C)(C)C1=CC=C(*c(cc2)ccc2N(C(*2(C(N3C)=O)C3=O)=O)C2=O)C=C*1C(F)(F)F 0.000 description 7
- UENRXLSRMCSUSN-UHFFFAOYSA-N Nc1cc(N)cc(C(O)=O)c1 Chemical compound Nc1cc(N)cc(C(O)=O)c1 UENRXLSRMCSUSN-UHFFFAOYSA-N 0.000 description 1
- KIFDSGGWDIVQGN-UHFFFAOYSA-N Nc1ccc(C2(c3ccccc3-c3c2cccc3)c(cc2)ccc2N)cc1 Chemical compound Nc1ccc(C2(c3ccccc3-c3c2cccc3)c(cc2)ccc2N)cc1 KIFDSGGWDIVQGN-UHFFFAOYSA-N 0.000 description 1
- OVASAEXSPYGGES-UHFFFAOYSA-N O=C(C(C(C1)C2)C3C1C2(CCC1(CC(C2)C4C(O5)=O)C2C4C5=O)C1=O)OC3=O Chemical compound O=C(C(C(C1)C2)C3C1C2(CCC1(CC(C2)C4C(O5)=O)C2C4C5=O)C1=O)OC3=O OVASAEXSPYGGES-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1039—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- the present invention relates to a polymer composition, a varnish, and a polyimide film.
- the polyimide resin Since the polyimide resin has excellent mechanical properties and heat resistance, various uses are being studied in the fields of electric and electronic parts and the like. For example, it is desired to replace a glass substrate used in an image display device such as a liquid crystal display or an OLED display with a polyimide film substrate, and a polyimide resin satisfying the performance as an optical material is being developed.
- a polyimide resin satisfying the performance as an optical material is being developed.
- Patent Document 1 contains a specific polyamic acid and a specific phosphorus compound for the purpose of preventing crystallization and shortening the layer formation time in addition to heat resistance and mechanical properties.
- a polyimide precursor composition capable of producing a polyimide film having a large water vapor permeability coefficient by heat treatment under a condition where the maximum heating temperature is 300 to 500 ° C.
- Patent Document 2 contains a polyimide precursor having a specific repeating unit and a phosphorus atom for the purpose of obtaining a polyimide having transparency, heat resistance, and a low coefficient of linear thermal expansion, and has a boiling point at 1 atm.
- a polyimide precursor composition containing a phosphorus compound having a decomposition temperature lower than the decomposition temperature and 350 ° C. or lower is disclosed.
- the polyimide film is required to replace the glass substrate, and is required to have not only mechanical properties and heat resistance but also high colorless transparency. Further, when manufacturing an image display device, for example, since heat treatment is performed in a state where an inorganic film is laminated on polyimide in the TFT step, outgas generated from the polyimide accumulates between the polyimide and the inorganic film, which causes yellowing. May occur, and it is required that there is no change in hue by heat treatment in a state where the inorganic films are laminated. However, it is difficult to achieve both of these performances, and it is difficult to prevent yellowing even if the heat resistance is improved by adding an additive.
- an aliphatic diamine or a fluorine-containing diamine is generally used in order to suppress the formation of an intramolecular or intramolecular charge transfer complex.
- the aliphatic diamine lacks rigidity as compared with the aromatic diamine, so that it is difficult to develop heat resistance, and it also contains.
- Fluorodiamine also has a problem that yellowing occurs at high temperatures. Therefore, there has been a demand for a polyimide film having particularly excellent heat resistance, little change in hue after heat treatment, and a low yellowness.
- the present invention has been made in view of such a situation, and the subject of the present invention is a polymer composition capable of obtaining a polyimide film having excellent heat resistance, little change in hue after heat treatment, and a low yellowness. It is an object of the present invention to provide a product, a varnish containing the composition, and a polyimide film having excellent heat resistance and a low yellowness.
- the present inventors have determined that a polymer composition containing a specific fluorine-containing diamine and a repeating unit derived from a tetracarboxylic acid having an alicyclic structure or an aromatic ring and a specific phosphorus compound can solve the above-mentioned problems. I found it and came to complete the invention.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring
- X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
- R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group.
- n is 0 to 2.
- the polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the following general formula (1-2) and the repeating unit represented by the following general formula (2-2). , The polymer composition according to the above [1].
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon atoms, respectively.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 2 is an alicyclic structure or an aromatic ring.
- R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, respectively.
- a polymer composition having excellent heat resistance, little change in hue after heat treatment, and a polyimide film having a low yellowness can be obtained, a varnish containing the composition, and heat treatment having excellent heat resistance. It is possible to provide a polyimide film having a low degree of yellowness with little change in hue afterwards.
- the polymer composition of the present invention contains at least one selected from the group consisting of a repeating unit represented by the following general formula (1) and a repeating unit represented by the following general formula (2) (X). And the compound (Y) represented by the following general formula (3).
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring
- X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
- R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group.
- n is 0 to 2.
- the polymer composition of the present invention contains a specific phosphorus compound, but the phosphorus compound is coordinated to the end of the polyimide obtained by imidizing the polymer, or the end of the polyimide reacts with the phosphorus compound.
- side reactions or decomposition deterioration of the terminal at high temperature can be suppressed, and further, desorption of fluorine derived from fluorine-containing diamine can be suppressed, thereby achieving both heat resistance and low yellowness. It is considered that the color change can be suppressed even if the heat treatment is further performed.
- the polymer (X) contained in the polymer composition of the present invention is at least one selected from the group consisting of a repeating unit represented by the following general formula (1) and a repeating unit represented by the following general formula (2). Including one.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring
- X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. )
- X in the formula (1) is preferably a single bond from the viewpoint of heat resistance. Further, X in the formula (2) is preferably a single bond from the viewpoint of heat resistance. It is more preferable that both X in the formula (1) and the formula (2) are single bonds.
- the polymer (X) contained in the polymer composition of the present invention comprises a repeating unit represented by the following general formula (1-1) and a repeating unit represented by the following general formula (2-1). It is preferable to include at least one selected from the group.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or a carbon number of carbon atoms, respectively. It is an alkylsilyl group of 3-9.
- the repeating unit represented by the general formula (1) contained in the polymer (X) is preferably a repeating unit represented by the following general formula (1-2).
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group.
- Examples of the repeating unit represented by the formula (1-2) contained in the polymer (X) include repeating units represented by the following formulas (1-2-1) to (1-2-5). From the viewpoint of heat resistance, the repeating unit represented by the formula (1-2-1) is preferable. That is, in the above formula (1-2), X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-, but from the viewpoint of heat resistance. X is preferably a single bond. (In formulas (1-2-1) to (1-2-5), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.)
- the repeating unit represented by the general formula (2) contained in the polymer (X) is preferably a repeating unit represented by the following general formula (2-2).
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or carbon. It is an alkylsilyl group of number 3-9, where X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-).
- Examples of the repeating unit represented by the formula (2-2) contained in the polymer (X) include repeating units represented by the following formulas (2-2-1) to (2-2-5). From the viewpoint of heat resistance, the repeating unit represented by the formula (2-2-1) is preferable. That is, in the above formula (2-2), X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-, but from the viewpoint of heat resistance. X is preferably a single bond.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon, respectively. It is an alkyl group having 1 to 6 or an alkylsilyl group having 3 to 9 carbon atoms.
- the polymer (X) contained in the polymer composition of the present invention is a repeating unit represented by the following general formula (1-2) and a repeating unit represented by the following general formula (2-2). It is preferable to include at least one selected from the group consisting of units, from the repeating unit represented by the following general formula (1-2-1) and the repeating unit represented by the following general formula (2-2-1). It is more preferable to include at least one selected from the group.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon atoms, respectively. It is an alkyl group of 1 to 6 or an alkylsilyl group having 3 to 9 carbon atoms, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 2 is an alicyclic structure or an aromatic ring. It is a tetravalent group having a ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, respectively.
- the polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2). It may contain only one of the repeating unit represented by 1) or the repeating unit represented by the general formula (2), or may contain both. That is, the polymer composition of the present invention is a polyimide composition containing a polyimide containing a repeating unit represented by the following general formula (1) and a compound (Y) represented by the following general formula (3).
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected.
- R 3 is from an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group.
- It is at least one selected from the group consisting of, and n is 0 to 2.
- It may be a polyamic acid composition containing a polyamic acid containing a repeating unit represented by the following general formula (2) and a compound (Y) represented by the following general formula (3).
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or 3 carbon atoms, respectively. 9 to 9 alkylsilyl groups, X is at least one selected from the group consisting of single bond, -NHCO-, -CONH-, -COO- and -OCO-.
- R 3 is.
- the polymer (X) preferably contains the repeating unit represented by the general formula (1), and more preferably the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2). Includes both repeating units.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 1 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 1 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
- X 2 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 2 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
- R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, and are preferably hydrogen.
- X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
- X 1 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
- the polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2). It may contain only one of the repeating unit represented by the general formula (1) or the repeating unit represented by the general formula (2), and may contain both, but in particular, yellowness. From the viewpoint of reduction and improvement of transparency, the repeating unit represented by the formula (1) is preferably 10 mol% or more, more preferably 30 mol, based on all the repeating units of the polymer (X). % Or more, more preferably 50 mol% or more, still more preferably 70 mol% or more, still more preferably 90 mol% or more, and 100 mol% or less.
- the repeating unit represented by the formula (2) is preferably 10 mol% with respect to all the repeating units of the polymer (X). More preferably, it is 30 mol% or more, further preferably 50 mol% or more, further preferably 70 mol% or more, still more preferably 90 mol% or more, and 100 mol% or less. Is. Further, when both the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2) are included, the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (1) are included.
- the molar ratio [(1) / (2)] of the repeating unit represented by 2) is preferably 10/90 to 70/30, more preferably 20/80 to 60/40, and even more preferably 20/80 to 60/40. It is 25/75 to 55/45.
- the polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2), and constitutes the polymer.
- the structural unit to be used will be described below.
- the polymer (X) has a structural unit A derived from tetracarboxylic dianhydride and a structural unit B derived from diamine.
- the constituent unit A and the constituent unit B form an imide structure
- the repeating unit represented by the general formula (2) the constituent unit A and the constituent unit B are formed.
- the structural unit B forms an amic acid structure
- the structural unit derived from tetracarboxylic dianhydride is collectively referred to as the structural unit A
- the structural unit derived from the diamine is collectively referred to as the structural unit B.
- the structural unit A is a structural unit derived from tetracarboxylic acid dianhydride, and is a group consisting of a structural unit derived from the alicyclic tetracarboxylic acid dianhydride and a structural unit derived from aromatic tetracarboxylic acid dianhydride. At least one selected from the above, preferably a structural unit derived from alicyclic tetracarboxylic acid dianhydride from the viewpoint of low yellowness and transparency, and preferably aromatic tetracarboxylic from the viewpoint of heat resistance. It is a structural unit derived from acid dianhydride.
- Examples of the alicyclic tetracarboxylic acid dianhydride giving a structural unit derived from the alicyclic tetracarboxylic acid dianhydride include 1,2,4,5-cyclohexanetetracarboxylic acid dianhydride, 1,2,3.
- the compound is preferably represented by the following formula (a1), and the constituent unit A is preferably a constituent unit derived from the compound represented by the formula (a1).
- (A1) is included.
- the compound represented by the formula (a1) is norbornane-2-spiro- ⁇ -cyclopentanone- ⁇ '-spiro-2''-norbornane-5,5'', 6,6''-tetracarboxylic dianhydride. It is an anhydride.
- aromatic tetracarboxylic acid dianhydride giving a structural unit derived from the aromatic tetracarboxylic acid dianhydride
- aromatic tetracarboxylic acid dianhydride examples include biphenyltetracarboxylic acid dianhydride (BPDA) and 9,9-bis (3,4-dicarboxyphenyl).
- Fluolene dianhydride (BPAF), pyromellitic acid dianhydride, 3,3', 4,4'-(hexafluoroisopropylidene) diphthalic acid anhydride, 3,3', 4,4'-diphenylsulfone tetra
- BPAF Fluolene dianhydride
- pyromellitic acid dianhydride 3,3', 4,4'-(hexafluoroisopropylidene) diphthalic acid anhydride
- 3,3', 4,4'-diphenylsulfone tetra examples thereof include carboxylic acid dianhydride, 3,3', 4,4'-benzophenone tetracarboxylic acid dianhydride, 2,2', 3,3'-benzophenone tetracarboxylic acid dianhydride and the like.
- At least one selected from the group consisting of the compound represented by the following formula (a2) and the compound represented by the following formula (a3) is preferably selected from the viewpoint of achieving both heat resistance and low yellowness.
- a compound represented by the following formula (a2) that is, the structural unit A is preferably selected from the group consisting of the structural unit (A2) derived from the compound represented by the following formula (a2) and the structural unit (A3) derived from the compound represented by the following formula (a3). It contains at least one of the constituent units (A2) derived from the compound represented by the following formula (a2).
- the compound represented by the formula (a2) is biphenyltetracarboxylic acid dianhydride (BPDA), and specific examples thereof are 3,3', 4,4'-biphenyl represented by the following formula (a2s).
- BPDA biphenyltetracarboxylic acid dianhydride
- a-BPDA 2,3,3', 4'-biphenyltetracarboxylic acid dianhydride
- a2i examples thereof include 2,2', 3,3'-biphenyltetracarboxylic acid dianhydride (i-BPDA) represented.
- s-BPDA 3,3', 4,4'-biphenyltetracarboxylic dianhydride represented by the following formula (a2s) is preferable.
- the compound represented by the formula (a3) is 9,9'-bis (3,4-dicarboxyphenyl) fluorene dianhydride (BPAF).
- the repeating unit (polyimide unit) represented by the formula (1) includes at least one selected from the group consisting of the constituent unit (A1) and the constituent unit (A3), and is represented by the general formula (2).
- the repeating unit (polyimide unit) preferably contains a structural unit (A2).
- the structural unit A may contain a structural unit other than the aromatic tetracarboxylic dianhydride and the alicyclic tetracarboxylic dianhydride.
- the tetracarboxylic acid dianhydride giving such a structural unit is not particularly limited, and examples thereof include aliphatic tetracarboxylic acid dianhydrides such as 1,2,3,4-butanetetracarboxylic acid dianhydride.
- the structural unit arbitrarily included in the structural unit A may be one type or two or more types.
- the aromatic tetracarboxylic acid dianhydride means a tetracarboxylic acid dianhydride containing one or more aromatic rings, and the alicyclic tetracarboxylic acid dianhydride has one alicyclic ring.
- the tetracarboxylic acid dianhydride containing the above and containing no aromatic ring is meant, and the aliphatic tetracarboxylic acid dianhydride means a tetracarboxylic acid dianhydride containing neither an aromatic ring nor an alicyclic ring.
- the structural unit B is a structural unit derived from a diamine, and includes a structural unit (B1) derived from the compound represented by the formula (b1). By including the structural unit (B1) in the structural unit B, it is excellent in heat resistance, and particularly excellent in the effect of reducing the yellowness when combined with the compound (Y).
- the ratio of the structural unit (B1) in the structural unit B is preferably 45 mol% or more, more preferably 70 mol% or more, still more preferably 90 mol% or more, and particularly preferably 99 mol% or more. The upper limit of the ratio is not particularly limited and is 100 mol% or less.
- X is at least one selected from the group consisting of single bond, -NHCO-, -CONH-, -COO- and -OCO-.
- the structural unit (B1) preferably includes a structural unit (B11) derived from the compound represented by the following formula (b11).
- the structural unit (B1) preferably contains a structural unit (B12) derived from the compound represented by the following formula (b12).
- X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
- the structural unit (B12) is a structural unit (B121) derived from a compound represented by the following formula (b121), a structural unit (B122) derived from a compound represented by the following formula (b122), and the following formula (b123).
- b121 a structural unit derived from a compound represented by the following formula (b121)
- B122 a structural unit derived from a compound represented by the following formula (b122)
- b123 Contains at least one selected from the group consisting of the structural unit (B123) derived from the compound represented by the following formula (b121), and more preferably from the viewpoint of heat resistance.
- It is a structural unit (B121) containing a unit (B121) and more preferably derived from a compound represented by the following formula (b121).
- the compound represented by the formula (b121) is 2,2'-bis (trifluoromethyl) benzidine (TFMB).
- TFMB 2,2'-bis (trifluoromethyl) benzidine
- the structural unit B may include a structural unit other than the structural unit (B1).
- the diamine that gives such a constituent unit is not particularly limited, but is 3,5-diaminobenzoic acid (3,5-DABA), 9,9-bis (4-aminophenyl) fluorene (BAFL), 4-amino.
- Phenyl-4-aminobenzoate (4-BAAB), 1,4-phenylenediamine, p-xylylene diamine, 1,5-diaminonaphthalene, 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2 '-Dimethylbiphenyl-4,4'-diamine, 4,4'-diaminodiphenylmethane, 1,4-bis [2- (4-aminophenyl) -2-propyl] benzene, 2,2-bis (4-amino) Phenyl) Hexafluoropropane, 4,4'-diaminobenzanilide, 1- (4-aminophenyl) -2,3-dihydro-1,3,3-trimethyl-1H-inden-5-amine, ⁇ , ⁇ ' -Bis (4-aminophenyl) -1,4-diisopropylbenzene, N, N'-bis (4-amin
- the compound is more preferably represented by the following formula (b21). That is, the structural unit B is preferably selected from the group consisting of the structural unit (B21) derived from the compound represented by the following formula (b21) and the structural unit (B22) derived from the compound represented by the following formula (b22).
- the compound represented by the formula (b21) is 3,5-diaminobenzoic acid (3,5-DABA).
- the compound represented by the formula (b22) is 9,9-bis (4-aminophenyl) fluorene (BAFL).
- the molar ratio [(B1) / (B2)] of the constituent unit (B1) to the constituent unit (B2) is preferably 20/80 to 95/5. , More preferably 50/50 to 90/10, and even more preferably 70/30 to 90/10.
- the compound represented by the formula (b3) is 4-aminophenyl-4-aminobenzoate (4-BAAB).
- the aromatic diamine means a diamine containing one or more aromatic rings
- the alicyclic diamine means a diamine containing one or more alicyclic rings and does not contain an aromatic ring, and is a fat.
- the group diamine means a diamine that does not contain an aromatic ring or an alicyclic ring.
- the structural unit arbitrarily included in the structural unit B may be one type or two or more types.
- the polymer (X) may be produced by any method, but the following method is preferable. As described above, the polymer (X) has a repeating unit represented by the general formula (1) (that is, an imide moiety) and a repeating unit represented by the general formula (2) (that is, an amide acid moiety). ), But these can be adjusted by changing the manufacturing method.
- the formula (by using only the step of manufacturing the portion (polyamide portion) mainly containing the repeating unit represented by 1), the polymer (X) (polyamide) substantially composed of the repeating unit represented by the formula (1) can be obtained.
- the polymer (2) substantially composed of the repeating unit represented by the formula (2) By using only the step of producing the obtained portion (polyamic acid moiety) mainly containing the repeating unit represented by the formula (2), the polymer (2) substantially composed of the repeating unit represented by the formula (2).
- X) (polyamic acid) can be obtained.
- the polymer (X) (hereinafter, also referred to as an imido-amide acid copolymer) containing both the repeating unit represented by the formula (1) and the repeating unit represented by the formula (2) is described in the following step 1 and the following steps 1. It is preferable to use the method having step 2.
- Step 1 Reacting the tetracarboxylic acid component constituting the imide moiety with the diamine component to obtain an imide oligomer
- Step 2 The imide oligomer obtained in Step 1 and the tetracarboxylic acid component constituting the amic acid moiety and Step of reacting diamine component to obtain imid-amide acid copolymer
- a polymer (X) (polyimide) consisting of a repeating unit substantially represented by the formula (1) can be obtained.
- the method for producing the polymer (X) (polyimide) substantially composed of the repeating unit represented by the formula (1) is described in the above step 1 as "a tetracarboxylic acid component constituting the polyimide and a diamine component”. It is read as "the process of obtaining polyimide by reacting with”.
- the polymer (X) (polyamic acid) composed of the repeating unit substantially represented by the formula (2).
- the method for producing the polymer (X) (polyamic acid), which is substantially composed of the repeating unit represented by the formula (2) describes the step 2 as "a tetracarboxylic acid component constituting the polyamic acid and a diamine.” It should be read as "the process of reacting the components to obtain polyamic acid”.
- Step 1 is a step of reacting the tetracarboxylic acid component constituting the imide moiety with the diamine component to obtain an imide oligomer.
- the tetracarboxylic acid component used in step 1 preferably contains a compound that gives a structural unit (A1), and it is preferable that the entire amount thereof is used in step 1, and tetracarboxylic dians other than the compound that gives the structural unit (A1). It may contain an acid component.
- a compound giving the structural unit (A2) or a compound giving the structural unit (A3) is preferable, and a compound giving the structural unit (A3) is more preferable.
- the diamine component used in step 1 preferably contains a compound that gives the constituent unit (B1), and contains a diamine component other than the compound that gives the constituent unit (B1) as long as the effect of the present invention is not impaired. May be good.
- a compound giving the structural unit (B2) or a compound giving the structural unit (B3) is preferable.
- the diamine component with respect to the tetracarboxylic acid component is preferably 1.01 to 2 mol, more preferably 1.05 to 1.9 mol, and 1.1 to 1.7 mol. Is even more preferable.
- the diamine component with respect to the tetracarboxylic acid component is 0.9 to 1.1 mol. Is preferable.
- the method for reacting the tetracarboxylic acid component and the diamine component for obtaining the imide oligomer in step 1 is not particularly limited, and a known method can be used.
- a specific reaction method (1) a tetracarboxylic acid component, a diamine component, and a reaction solvent are charged in a reactor, stirred at 10 to 110 ° C. for 0.5 to 30 hours, and then heated to imidize. Method of carrying out the reaction, (2) The diamine component and the reaction solvent are charged into a reactor and dissolved, then the tetracarboxylic acid component is charged, and if necessary, the mixture is stirred at 10 to 110 ° C. for 0.5 to 30 hours, and then.
- Examples thereof include a method of carrying out an imidization reaction by raising the temperature to (3) a method of charging a tetracarboxylic acid component, a diamine component and a reaction solvent into a reactor and immediately raising the temperature to carry out the imidization reaction.
- the imidization reaction it is preferable to carry out the reaction while removing water generated during production using a Dean-Stark apparatus or the like. By performing such an operation, the degree of polymerization and the imidization rate can be further increased.
- a known imidization catalyst can be used.
- the imidization catalyst include a base catalyst or an acid catalyst.
- Base catalysts include pyridine, quinoline, isoquinoline, ⁇ -picoline, ⁇ -picoline, 2,4-lutidine, 2,6-lutidine, trimethylamine, triethylamine, tripropylamine, tributylamine, triethylenediamine, imidazole, N, N.
- organic base catalysts such as dimethylaniline and N, N-diethylaniline
- inorganic base catalysts such as potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, potassium hydrogencarbonate and sodium hydrogencarbonate.
- the acid catalyst examples include crotonic acid, acrylic acid, trans-3-hexenoic acid, cinnamic acid, benzoic acid, methylbenzoic acid, oxybenzoic acid, terephthalic acid, benzenesulfonic acid, paratoluenesulfonic acid, naphthalenesulfonic acid and the like. Can be mentioned.
- the above imidization catalyst may be used alone or in combination of two or more.
- a base catalyst is preferable, an organic base catalyst is more preferable, one or more selected from triethylamine and triethylenediamine is further preferable, and triethylamine is further preferable.
- the temperature of the imidization reaction is preferably 120 to 250 ° C., more preferably 160 to 200 ° C. from the viewpoint of suppressing the reaction rate and gelation.
- the reaction time is preferably 0.5 to 10 hours after the start of distillation of the produced water.
- the imide oligomer obtained in step 1 preferably has an imide repeating structural unit formed from a compound giving a structural unit (A1) and a compound giving a structural unit (B1).
- a solution containing an imide oligomer dissolved in a solvent can be obtained.
- the solution containing the imide oligomer obtained in step 1 contains at least a part of the components used as the tetracarboxylic acid component and the diamine component in step 1 as unreacted monomers as long as the effects of the present invention are not impaired. You may.
- Step 2 in the production method of the present invention is a step of reacting the imide oligomer obtained in step 1 with the tetracarboxylic acid component and the diamine component constituting the amic acid moiety to obtain an imide-amide acid copolymer. ..
- the tetracarboxylic dian component used in step 2 preferably contains a compound that gives a structural unit (A1), and may contain a tetracarboxylic acid component other than the compound that gives the structural unit (A1).
- a compound giving the structural unit (A2) or a compound giving the structural unit (A3) is preferable.
- the tetracarboxylic dian component used in step 2 is preferably a compound giving a structural unit (A2).
- the diamine component used in step 2 preferably contains a compound that gives the constituent unit (B1), and contains a diamine component other than the compound that gives the constituent unit (B1) as long as the effect of the present invention is not impaired. May be good.
- a compound giving the structural unit (B2) or a compound giving the structural unit (B3) is preferable.
- the diamine component used in step 2 is preferably a compound giving a structural unit (B3).
- the diamine component with respect to the tetracarboxylic acid component is set to 0. It is preferably 9.9 to 1.1 mol.
- the method for reacting the tetracarboxylic acid component and the diamine component in step 2 with the imide oligomer obtained in step 1 is not particularly limited, and a known method can be used.
- a specific reaction method (1) the imide oligomer, the tetracarboxylic acid component, the diamine component and the solvent obtained in step 1 are charged into the reactor, and 1 in the range of 0 to 120 ° C, preferably 5 to 80 ° C.
- a method of stirring for about 72 hours (2) the imide oligomer and the solvent obtained in step 1 are charged into a reactor and dissolved, and then the tetracarboxylic acid component and the diamine component are charged, and the temperature is 0 to 120 ° C., preferably 5 to.
- Examples thereof include a method of stirring at 80 ° C. for 1 to 72 hours.
- the reaction is carried out at 80 ° C. or lower, the molecular weight of the copolymer obtained in step 2 does not fluctuate depending on the temperature history at the time of polymerization, and the progress of thermal imidization can be suppressed. Can be manufactured stably.
- a copolymer solution containing an imide-amide acid copolymer dissolved in a solvent can be obtained. Further, by performing only step 1, a polyimide solution containing polyimide can be obtained, and by performing only step 2, a polyamic acid solution containing polyamic acid can be obtained.
- the concentration of the copolymer in the obtained solution is usually 1 to 50% by mass, preferably 3 to 35% by mass, and more preferably 5 to 30% by mass.
- the concentration of polyimide in the obtained solution is usually 1 to 50% by mass, preferably 3 to 35% by mass, and more preferably 5 to 30% by mass. Further, the concentration of the polyamic acid in the obtained solution is usually 1 to 50% by mass, preferably 3 to 35% by mass, and more preferably 5 to 30% by mass.
- the number average molecular weight of the imide-amidoic acid copolymer obtained by the above-mentioned production method is preferably 5,000 to 500,000 from the viewpoint of the mechanical strength of the obtained polyimide film.
- the weight average molecular weight (Mw) is preferably 10,000 to 800,000, more preferably 100,000 to 300,000 from the same viewpoint.
- the number average molecular weight and the weight average molecular weight of the copolymer can be obtained from, for example, standard polymethylmethacrylate (PMMA) conversion values measured by gel filtration chromatography.
- PMMA polymethylmethacrylate
- the number average molecular weight of the polyimide obtained by the above-mentioned production method is preferably 5,000 to 500,000 from the viewpoint of the mechanical strength of the obtained polyimide film.
- the weight average molecular weight (Mw) is preferably 10,000 to 800,000, more preferably 100,000 to 300,000 from the same viewpoint.
- the number average molecular weight of the polyamic acid obtained by the above-mentioned production method is preferably 5,000 to 500,000 from the viewpoint of the mechanical strength of the obtained polyimide film.
- the weight average molecular weight (Mw) is preferably 10,000 to 800,000, more preferably 100,000 to 300,000 from the same viewpoint.
- Examples of the compound that gives the structural unit (A1) as the tetracarboxylic acid component used as a raw material in the present production method include, but are not limited to, the compound represented by the formula (a1), as long as the same structural unit is given. It may be the derivative. Examples of the derivative include a tetracarboxylic acid corresponding to the compound represented by the formula (a1) and an alkyl ester of the tetracarboxylic acid. As the compound that gives the structural unit (A1), the compound represented by the formula (a1) is preferable.
- the compound giving the structural unit (A2) includes a compound represented by the formula (a2), but the compound is not limited to this, and may be a derivative thereof as long as the same structural unit is given.
- the derivative include a tetracarboxylic acid corresponding to the compound represented by the formula (a2) and an alkyl ester of the tetracarboxylic acid.
- the compound that gives the structural unit (A2) the compound represented by the formula (a2) is preferable.
- the compound giving the structural unit (A3) includes, but is not limited to, the compound represented by the formula (a3), and may be a derivative thereof as long as the same structural unit is given.
- Examples of the derivative include a tetracarboxylic acid corresponding to the compound represented by the formula (a3) and an alkyl ester of the tetracarboxylic acid.
- the compound that gives the structural unit (A3) the compound represented by the formula (a3) is preferable.
- Examples of the compound that gives a structural unit (B1) as a diamine component used as a raw material in the present production method include diamine, but the compound is not limited to this, and may be a derivative thereof as long as the same structural unit is given.
- Examples of the derivative include diisocyanates corresponding to diamines.
- Diamine is preferable as the compound that gives the structural unit (B1).
- the compound that gives the structural unit (B2) includes, but is not limited to, a derivative thereof as long as the same structural unit is given.
- Examples of the derivative include diisocyanates corresponding to diamines. Diamine is preferable as the compound that gives the structural unit (B2).
- the compound that gives the structural unit (B3) includes, but is not limited to, a derivative thereof as long as the same structural unit is given.
- the derivative include diisocyanates corresponding to diamines. Diamine is preferable as the compound that gives the structural unit (B3).
- the ratio of the amount of the tetracarboxylic acid component to the diamine component charged in all the steps of producing the copolymer including the steps 1 and 2 is 0.9 for the diamine component with respect to 1 mol of the tetracarboxylic acid component. It is preferably ⁇ 1.1 mol.
- an end-capping agent may be used in addition to the above-mentioned tetracarboxylic acid component and diamine component.
- the terminal encapsulant is preferably used in step 2 when both steps 1 and 2 are performed.
- monoamines or dicarboxylic acids are preferable.
- the amount of the terminal encapsulant to be introduced is preferably 0.0001 to 0.1 mol, particularly preferably 0.001 to 0.06 mol, based on 1 mol of the tetracarboxylic acid component.
- Examples of the monoamine terminal encapsulant include methylamine, ethylamine, propylamine, butylamine, benzylamine, 4-methylbenzylamine, 4-ethylbenzylamine, 4-dodecylbenzylamine, 3-methylbenzylamine, 3-. Ethylbenzylamine, aniline, 3-methylaniline, 4-methylaniline and the like are recommended. Of these, benzylamine and aniline can be preferably used.
- dicarboxylic acid terminal encapsulant dicarboxylic acids are preferable, and a part thereof may be ring-closed.
- phthalic acid, phthalic acid anhydride, 4-chlorophthalic acid, tetrafluorophthalic acid, 2,3-benzophenonedicarboxylic acid, 3,4-benzophenonedicarboxylic acid, cyclopentane-1,2-dicarboxylic acid, 4-cyclohexene-1. , 2-Dicarboxylic acid, etc. are recommended.
- phthalic acid and phthalic anhydride can be preferably used.
- the solvent used in the method for producing the polymer (X) may be any solvent as long as it can dissolve the imide-amidoic acid copolymer to be produced.
- an aprotic solvent, a phenol solvent, an ether solvent, a carbonate solvent and the like can be mentioned.
- aprotonic solvent examples include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactum, 1,3-dimethylimidazolidinone, tetramethylurea and the like.
- Amide-based solvent lactone-based solvent such as ⁇ -butyrolactone and ⁇ -valerolactone, phosphorus-containing amide-based solvent such as hexamethylphosphoric amide and hexamethylphosphintriamide, and sulfur-containing solvent such as dimethylsulfone, dimethylsulfoxide, and sulfolane.
- Examples thereof include a system solvent, a ketone solvent such as acetone, methyl ethyl ketone, cyclohexanone and methylcyclohexanone, and an ester solvent such as acetic acid (2-methoxy-1-methylethyl).
- a system solvent such as acetone, methyl ethyl ketone, cyclohexanone and methylcyclohexanone
- an ester solvent such as acetic acid (2-methoxy-1-methylethyl).
- phenolic solvent examples include phenol, o-cresol, m-cresol, p-cresol, 2,3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6-xylenol, 3,4. -Xylenol, 3,5-xylenol and the like can be mentioned.
- ether solvent examples include 1,2-dimethoxyethane, bis (2-methoxyethyl) ether, 1,2-bis (2-methoxyethoxy) ethane, and bis [2- (2-methoxyethoxy) ethyl]. Examples include ether, tetrahydrofuran, 1,4-dioxane and the like.
- the carbonate solvent examples include diethyl carbonate, methyl ethyl carbonate, ethylene carbonate, propylene carbonate and the like.
- an amide solvent or a lactone solvent is preferable, an amide solvent is more preferable, and N-methyl-2-pyrrolidone is further preferable.
- the above reaction solvent may be used alone or in combination of two or more.
- the compound (Y) contained in the polymer composition of the present invention is represented by the following general formula (3).
- R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group.
- n is 0 to 2.
- R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. It is preferably an alkyl group having 1 to 30 carbon atoms.
- the plurality of R 3s may be the same or different, but are preferably the same.
- n is 0 to 2, preferably 1 to 2.
- the compound (Y) is a phosphorus compound, and specific examples of the compound (Y) include at least one selected from the group consisting of an acidic phosphoric acid ester and a phosphoric acid, and an acidic phosphoric acid ester is preferable.
- the acidic phosphoric acid ester include isotridecyl acid phosphate, dibutyl phthalate and the like, and isotridecyl acid phosphate is preferable.
- the content of the compound (Y) is preferably 10 ppm or more and 10,000 ppm or less, more preferably 100 ppm or more and 5,000 ppm or less, and further preferably 500 ppm or more and 2,000 ppm or less with respect to the polymer (X). Is.
- the amount of the compound (Y) is in this range, a film having a low yellowness can be obtained while having heat resistance, and the transparency of the film can be further improved.
- "ppm" indicates parts per million by mass.
- the varnish of the present invention is obtained by dissolving the above-mentioned polymer composition in an organic solvent. That is, the varnish of the present invention is formed by dissolving the polymer (X) and the compound (Y) in an organic solvent, and the varnish of the present invention contains the polymer (X), the compound (Y) and the organic solvent. The polymer (X) and the compound (Y) are dissolved in the organic solvent.
- the organic solvent may be any one that dissolves the polymer (X) and the compound (Y), and is not particularly limited, but the above-mentioned compound may be used alone or in combination of two or more as the solvent used for producing the polymer (X). It is preferable to mix and use.
- the varnish of the present invention may be one in which compound (Y) is mixed and dissolved in the above-mentioned polymer (X) solution, or one in which a diluting solvent is further added.
- the polymer (X) contained in the varnish of the present invention contains a repeating unit (amidoic acid moiety) represented by the formula (2), further imidization is performed from the viewpoint of efficiently advancing the imidization of the amidic acid moiety.
- a catalyst and a dehydration catalyst can be contained.
- the imidization catalyst may be any imidization catalyst having a boiling point of 40 ° C. or higher and 180 ° C. or lower, and an amine compound having a boiling point of 180 ° C. or lower is preferable. If the imidization catalyst has a boiling point of 180 ° C. or lower, the film will be colored when dried at a high temperature after the film is formed, and the appearance will not be impaired.
- the imidization catalyst has a boiling point of 40 ° C. or higher, the possibility of volatilization before the imidization proceeds sufficiently can be avoided.
- the amine compound preferably used as an imidization catalyst include pyridine and picoline.
- the above imidization catalyst may be used alone or in combination of two or more.
- the dehydration catalyst include acid anhydrides such as acetic anhydride, propionic acid anhydride, n-butyric acid anhydride, benzoic acid anhydride and trifluoroacetic anhydride; and carbodiimide compounds such as dicyclohexylcarbodiimide. These may be used alone or in combination of two or more.
- the varnish of the present invention preferably contains the polymer (X) in an amount of 3 to 40% by mass, more preferably 5 to 40% by mass, and even more preferably 10 to 30% by mass.
- the viscosity of the varnish is preferably 0.1 to 100 Pa ⁇ s, more preferably 0.1 to 20 Pa ⁇ s.
- the viscosity of the varnish is a value measured at 25 ° C. using an E-type viscometer.
- the varnish of the present invention has an inorganic filler, an adhesion accelerator, a release agent, a flame retardant, an ultraviolet stabilizer, a surfactant, a leveling agent, an antifoaming agent, and a fluorescent whitening agent as long as the required characteristics of the polyimide film are not impaired. It may contain various additives such as an agent, a cross-linking agent, a polymerization initiator, and a photosensitizer.
- the method for producing the varnish of the present invention is not particularly limited, and a known method can be applied.
- the polyimide film of the present invention comprises a polyimide resin obtained by imidizing the amid acid moiety of the polymer (X). Contains compound (Y).
- the polymer (X) is polyimide, it contains the polyimide, a polyimide resin whose molecular weight has been further adjusted by heating, and compound (Y). Therefore, the polyimide film of the present invention has excellent heat resistance and low yellowness.
- the polyimide film of the present invention can be produced by using the above-mentioned varnish.
- the method for producing a polyimide film using the varnish of the present invention is not particularly limited, but the following method is preferable. That is, the method of applying the above-mentioned varnish on the support and heating is preferable, and specifically, the varnish in which the polymer (X) and the compound (Y) are dissolved in an organic solvent is applied on the support. , The method of heating is preferable. Further, as the polyimide film of the present invention, a polyimide film obtained by applying the above-mentioned varnish on a support and heating it is preferable, and specifically, the polymer (X) and the compound (Y) are organic solvents. A polyimide film obtained by applying a varnish dissolved in a varnish on a support and heating it is preferable.
- the support examples include a smooth glass plate, a metal plate, a plastic, and the like.
- the organic solvent such as the reaction solvent and the diluting solvent contained in the varnish is removed by heating to obtain a polymer film, which is then contained in the polymer film.
- the polyimide film can be produced by imidizing (dehydrating and ring-closing) the polymer by heating and then peeling it from the support.
- the weight average molecular weight (Mw) of the polyimide resin contained in the polyimide film of the present invention is preferably 10,000 to 800,000, more preferably 30,000 to 500,000 from the viewpoint of the mechanical strength of the film.
- the weight average molecular weight of the copolymer can be obtained from, for example, a standard polymethylmethacrylate (PMMA) conversion value measured by gel filtration chromatography.
- PMMA polymethylmethacrylate
- the heating temperature for drying the varnish of the present invention to obtain a polymer film is preferably 50 to 150 ° C.
- the heating temperature for imidizing the polymer by heating is preferably 200 to 500 ° C, more preferably 250 to 450 ° C, and even more preferably 300 to 430 ° C.
- the heating time is usually 1 minute to 6 hours, preferably 5 minutes to 2 hours, and more preferably 15 minutes to 1 hour.
- Examples of the heating atmosphere include air gas, nitrogen gas, oxygen gas, hydrogen gas, and nitrogen / hydrogen mixed gas.
- nitrogen gas and hydrogen concentration having an oxygen concentration of 100 ppm or less are used.
- a nitrogen / hydrogen mixed gas having a gas content of 0.5% or less is preferable.
- the imidization method is not limited to thermal imidization, and chemical imidization can also be applied.
- the thickness of the polyimide film of the present invention can be appropriately selected depending on the intended use and the like, but is preferably 1 to 250 ⁇ m, more preferably 5 to 100 ⁇ m, and further preferably 5 to 50 ⁇ m. When the thickness is 1 to 250 ⁇ m, it can be practically used as a self-supporting film. The thickness of the polyimide film can be easily controlled by adjusting the solid content concentration and the viscosity of the varnish.
- the polymer composition of the present invention By using the polymer composition of the present invention, it is possible to obtain a polyimide film having excellent heat resistance, little change in hue after heat treatment, and a low yellowness, and the obtained polyimide film of the present invention has heat resistance. Excellent, little change in hue after heat treatment, and low yellowness.
- the suitable physical property values of the film are as follows.
- the total light transmittance is preferably 84% or more, more preferably 87% or more, and further preferably 90% or more when the film has a thickness of 10 ⁇ m.
- the yellow index (YI) is preferably 16 or less, more preferably 12 or less, and preferably 6 or less, more preferably 4 or less from the viewpoint of excellent colorlessness, when a film having a thickness of 10 ⁇ m is formed. be.
- the 1% weight loss temperature is preferably 430 ° C. or higher, more preferably 480 ° C. or higher, still more preferably 500 ° C. or higher, and even more preferably 510 ° C. or higher.
- the 1% weight loss temperature is the temperature at which the polyimide film is heated to 40 to 550 ° C. at a heating rate of 10 ° C./min and the weight is reduced by 1% as compared with the weight at 300 ° C. ..
- the above-mentioned physical property values in the present invention can be specifically measured by the method described in Examples.
- the polyimide film of the present invention is suitably used as a film for various members such as color filters, flexible displays, semiconductor parts, and optical members.
- the polyimide film of the present invention is particularly preferably used as a substrate for an image display device such as a liquid crystal display or an OLED display.
- film thickness was measured using a micrometer manufactured by Mitutoyo Co., Ltd.
- the film thicknesses of Examples 9 to 10 and Comparative Examples 8 to 9 were measured using a film thickness measuring device Filmtrics F20 (manufactured by Filmometrics Co., Ltd.).
- Total light transmittance, yellow index (YI) Total light transmittance conforms to JIS K7105: 1981, YI conforms to ASTM D1925 (C light source, 2 °), and is measured using a color and turbidity simultaneous measuring instrument "COH7700" manufactured by Nippon Denshoku Industries Co., Ltd. did.
- 1% weight loss temperature (Td1%) A differential thermogravimetric simultaneous measuring device "NEXTA STA200RV" manufactured by Hitachi High-Tech Science Corporation was used. The temperature of the sample was raised to 40 to 150 ° C. at a heating rate of 10 ° C./min, held at 150 ° C. for 30 minutes, and after removing water, the temperature was raised to 550 ° C. The temperature at which the weight was reduced by 1% as compared with the weight after holding at 150 ° C. for 30 minutes was defined as the 1% weight loss temperature. The larger the value, the better the weight reduction temperature.
- the laminated film was prepared as follows.
- the polyimide films obtained in Examples and Comparative Examples were not peeled off, a SiO 2 film having a thickness of 300 nm was formed on the polyimide film by sputtering, and an ITO (indium tin oxide) film having a thickness of 1230 nm was formed on the SiO 2 film.
- Annie ring (heating) was performed for 1 hour.
- the annealing (heating) temperature was 360 ° C. for Examples 1 to 8 and Comparative Examples 1 to 7, and 400 ° C.
- DBP Dibutyl phosphate (manufactured by Johoku Chemical Industry Co., Ltd., a compound in which R 3 is a butyl group and n is 2 in formula (3)).
- Phosphoric acid A compound in which n is 0 in the formula (3) trimethyl phosphate: A compound in which R 3 is a methyl group and n is 3 in the formula (3)
- Triphenylphosphine R in the formula (3)
- Ilganox 1010 antioxidant
- Pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (manufactured by BASF Japan Ltd.)
- BYK-378 Silicone-based surface conditioner (manufactured by Big Chemie Japan Co., Ltd.)
- NMP N-methyl-2-pyrrolidone (manufactured by Tokyo Junyaku Kogyo Co., Ltd.)
- GBL ⁇ -Butyrolactone (manufactured by Mitsubishi Chemical Corporation)
- TEA Triethylamine (manufactured by Kanto Chemical Co., Inc.)
- Example 1 32.024g (0.100mol) of TFMB in a 1L 5-necked round-bottom flask equipped with a stainless half-moon stirring blade, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap.
- NMP was added in an amount of 196.627 g, and the mixture was stirred at a system temperature of 50 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
- 29.422 g (0.100 mol) of s-BPDA and 49.157 g of NMP were collectively added to this solution, and the mixture was stirred with a mantle heater at 50 ° C. for 7 hours.
- 307.230 g of NMP was added, and the mixture was further stirred for about 3 hours to homogenize to obtain a polyamic acid varnish having a solid content concentration of 10.0% by mass.
- Example 1 except that 0.01 g (1000 ppm with respect to polyamic acid) of each of the phosphorus compounds or other compounds shown in Table 1 was used instead of 0.01 g (1000 ppm with respect to polyamic acid) of JP-513.
- a polyimide film was obtained by the same method as in the above. The results are shown in Table 1.
- Example 4 26.644 g (0.083 mol) of TFMB in a 1 L 5-necked round-bottom flask equipped with a stainless half-moon agitator, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap.
- 3,5-DABA (3.165 g (0.021 mol)) and GBL (163.792 g) were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
- Examples 5 and 6 The same method as in Example 4 except that 0.01 g (1000 ppm with respect to polyamic acid) of each of the phosphorus compounds shown in Table 1 was used instead of 0.01 g (1000 ppm with respect to polyamic acid) of JP-513. To obtain a polyimide film. The results are shown in Table 1.
- Example 7 25.619 g (0.080 mol) of TFMB in a 1 L 5-necked round-bottom flask equipped with a stainless half-moon agitator, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap.
- 3,5-DABA (3.043 g (0.020 mol)) and GBL (156.713 g) were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
- Example 8 32.024g (0.100mol) of TFMB in a 1L 5-necked round-bottom flask equipped with a stainless half-moon stirring blade, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. And 169.109 g of NMP were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
- Example 8 A polyimide film was obtained by the same method as in Example 9 except that JP-513 was not used. The results are shown in Table 1. Since the polyimide film obtained in Comparative Example 8 could not be peeled off from the glass plate, the total light transmittance and the yellow index (YI) of Example 9 and Comparative Example 8 were measured including the glass plate. Further, for the polyimide film obtained in Comparative Example 8, the 1% weight loss temperature (Td1%) was not measured.
- ⁇ Comparative Example 9> A polyimide film was obtained by the same method as in Example 10 except that JP-513 was not used. The results are shown in Table 1. Since the polyimide film obtained in Comparative Example 9 could not be peeled off from the glass plate, the total light transmittance and the yellow index (YI) of Examples 10 and 9 were measured including the glass plate. Further, for the polyimide film obtained in Comparative Example 9, the 1% weight loss temperature (Td1%) was not measured.
- the polyimide film obtained from the polymer composition of the present invention is excellent in heat resistance and colorlessness after heat treatment, and has a low yellowness. Further, it can be seen that the polyimide film of the example is also excellent in transparency as compared with the polyimide film of the corresponding comparative example.
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Abstract
Description
本発明は重合体組成物、ワニス、及びポリイミドフィルムに関する。 The present invention relates to a polymer composition, a varnish, and a polyimide film.
ポリイミド樹脂は、優れた機械的特性及び耐熱性を有することから、電気・電子部品等の分野において様々な利用が検討されている。例えば、液晶ディスプレイやOLEDディスプレイ等の画像表示装置に用いられるガラス基板をポリイミドフィルム基板へ代替することが望まれており、光学材料としての性能を満たすポリイミド樹脂の開発が行われている。
しかし、近年、電子機器の高機能化により、電子部品には様々な要求性能を同時に満たす必要性が生じてきている。そこで、ディスプレイに使用されるポリイミド樹脂についても、様々な添加剤を配合することによって、樹脂本来の性質に新たな性質を付加することや、本来の性質を高める試みもなされている。
Since the polyimide resin has excellent mechanical properties and heat resistance, various uses are being studied in the fields of electric and electronic parts and the like. For example, it is desired to replace a glass substrate used in an image display device such as a liquid crystal display or an OLED display with a polyimide film substrate, and a polyimide resin satisfying the performance as an optical material is being developed.
However, in recent years, with the increasing functionality of electronic devices, it has become necessary for electronic components to simultaneously satisfy various required performances. Therefore, with respect to the polyimide resin used for the display, attempts have been made to add new properties to the original properties of the resin or to enhance the original properties by blending various additives.
たとえば、特許文献1には、耐熱性、機械的特性に加えて、結晶化の防止と層形成時間の短縮化を目的として、特定のポリアミック酸と、特定のリン化合物とを含み、前記ポリアミック酸が、最高加熱温度を300~500℃とする条件下で加熱処理することにより、大きい水蒸気透過係数を有するポリイミドフィルムを製造できるポリイミド前駆体組成物が開示されている。
また、特許文献2には、透明性、耐熱性、低線熱膨張係数を有するポリイミドを得ることを目的として、特定の繰り返し単位を有するポリイミド前駆体と、リン原子を含み、1気圧における沸点が分解温度より低く、且つ、350℃以下であるリン化合物を含むポリイミド前駆体組成物が開示されている。
For example, Patent Document 1 contains a specific polyamic acid and a specific phosphorus compound for the purpose of preventing crystallization and shortening the layer formation time in addition to heat resistance and mechanical properties. However, there is disclosed a polyimide precursor composition capable of producing a polyimide film having a large water vapor permeability coefficient by heat treatment under a condition where the maximum heating temperature is 300 to 500 ° C.
Further, Patent Document 2 contains a polyimide precursor having a specific repeating unit and a phosphorus atom for the purpose of obtaining a polyimide having transparency, heat resistance, and a low coefficient of linear thermal expansion, and has a boiling point at 1 atm. A polyimide precursor composition containing a phosphorus compound having a decomposition temperature lower than the decomposition temperature and 350 ° C. or lower is disclosed.
前記のようにポリイミドフィルムはガラス基板を代替することが求められており、機械的特性や耐熱性だけでなく、高い無色透明性が求められる。更に画像表示装置を製造する際には、例えば、TFT工程でポリイミドに無機膜を積層した状態で熱処理が行われるため、ポリイミドから発生するアウトガスがポリイミドと無機膜の層間にたまり、これにより黄変が生じることがあり、無機膜が積層された状態での熱処理によって色相変化がないことが求められている。しかし、これらの性能を両立することは難しく、添加剤を配合することによって、耐熱性を高めたとしても、黄変などを防ぐことは困難であった。
また、ポリイミド自体で無色透明性を発現するためには、分子間または分子内の電荷移動錯体形成を抑制するために、一般的に脂肪族ジアミンや含フッ素ジアミンが使用される。しかしながら、たとえばディスプレイを製造する際のTFTを製造する工程における350℃以上といった過酷な条件においては、脂肪族ジアミンは芳香族ジアミンに比べ剛直さに欠けるため、耐熱性を発現しにくく、また、含フッ素ジアミンも高温では黄変が生じてしまうという問題があった。そのため、特に耐熱性に優れ、熱処理後の色相変化が少なく、更に黄色度の低いポリイミドフィルムが求められていた。
本発明はこのような状況に鑑みてなされたものであり、本発明の課題は、耐熱性に優れ、熱処理後の色相変化が少なく、更に黄色度の低いポリイミドフィルムを得ることができる重合体組成物、該組成物を含むワニス、及び耐熱性に優れ、黄色度の低いポリイミドフィルムを提供することにある。
As described above, the polyimide film is required to replace the glass substrate, and is required to have not only mechanical properties and heat resistance but also high colorless transparency. Further, when manufacturing an image display device, for example, since heat treatment is performed in a state where an inorganic film is laminated on polyimide in the TFT step, outgas generated from the polyimide accumulates between the polyimide and the inorganic film, which causes yellowing. May occur, and it is required that there is no change in hue by heat treatment in a state where the inorganic films are laminated. However, it is difficult to achieve both of these performances, and it is difficult to prevent yellowing even if the heat resistance is improved by adding an additive.
Further, in order to exhibit colorless transparency in the polyimide itself, an aliphatic diamine or a fluorine-containing diamine is generally used in order to suppress the formation of an intramolecular or intramolecular charge transfer complex. However, under harsh conditions such as 350 ° C. or higher in the process of manufacturing a TFT when manufacturing a display, the aliphatic diamine lacks rigidity as compared with the aromatic diamine, so that it is difficult to develop heat resistance, and it also contains. Fluorodiamine also has a problem that yellowing occurs at high temperatures. Therefore, there has been a demand for a polyimide film having particularly excellent heat resistance, little change in hue after heat treatment, and a low yellowness.
The present invention has been made in view of such a situation, and the subject of the present invention is a polymer composition capable of obtaining a polyimide film having excellent heat resistance, little change in hue after heat treatment, and a low yellowness. It is an object of the present invention to provide a product, a varnish containing the composition, and a polyimide film having excellent heat resistance and a low yellowness.
本発明者らは、特定の含フッ素ジアミンと脂環構造あるいは芳香族環を有するテトラカルボン酸由来の繰り返し単位を含む重合体と特定のリン化合物を含む重合体組成物が上記課題を解決できることを見出し、発明を完成させるに至った。 The present inventors have determined that a polymer composition containing a specific fluorine-containing diamine and a repeating unit derived from a tetracarboxylic acid having an alicyclic structure or an aromatic ring and a specific phosphorus compound can solve the above-mentioned problems. I found it and came to complete the invention.
即ち、本発明は、下記の[1]~[10]に関する。
[1]下記一般式(1)で表される繰り返し単位及び下記一般式(2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含む重合体(X)と、下記一般式(3)で表される化合物(Y)とを含む、重合体組成物。
(式(1)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(3)中、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、nは0~2である。)
[2]重合体(X)が、下記一般式(1-2)で表される繰り返し単位及び下記一般式(2-2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含む、前記[1]に記載の重合体組成物。
(式(1-2)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。式(2-2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。)
[3]前記式(1)及び前記式(2)におけるXが単結合である、前記[1]に記載の重合体組成物。
[4]重合体(X)が、下記一般式(1-2-1)で表される繰り返し単位及び下記一般式(2-2-1)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含む、前記[1]~[3]のいずれか1つに記載の重合体組成物。
(式(1-2-1)中、X1は脂環構造あるいは芳香族環を有する4価の基である。式(2-2-1)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基である。)
[5]前記式(1)で表される繰り返し単位が、前記重合体(X)の全繰り返し単位に対して10モル%以上である、前記[1]~[4]のいずれか1つに記載の重合体組成物。
[6]前記式(2)で表される繰り返し単位が、前記重合体(X)の全繰り返し単位に対して10モル%以上である、前記[1]~[5]のいずれか1つに記載の重合体組成物。
[7]化合物(Y)の含有量が、重合体(X)に対して10ppm以上10,000ppm以下である、前記[1]~[6]のいずれか1つに記載の重合体組成物。
[8]前記[1]~[7]のいずれか1つに記載の重合体組成物が有機溶媒に溶解してなるワニス。
[9]前記[8]に記載のワニスを支持体上に塗布し、加熱して得られる、ポリイミドフィルム。
[10]前記[8]に記載のワニスを支持体上に塗布し、加熱する、ポリイミドフィルムの製造方法。
That is, the present invention relates to the following [1] to [10].
[1] A polymer (X) containing at least one selected from the group consisting of a repeating unit represented by the following general formula (1) and a repeating unit represented by the following general formula (2), and the following general formula ( A polymer composition containing the compound (Y) represented by 3).
(In formula (1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
In formula (2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
In the formula (3), R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. And n is 0 to 2. )
[2] The polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the following general formula (1-2) and the repeating unit represented by the following general formula (2-2). , The polymer composition according to the above [1].
(In formula (1-2), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group. In formula (2-2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon atoms, respectively. It is an alkyl group of 1 to 6 or an alkylsilyl group having 3 to 9 carbon atoms, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. be.)
[3] The polymer composition according to the above [1], wherein X in the formula (1) and the formula (2) is a single bond.
[4] At least the polymer (X) is selected from the group consisting of a repeating unit represented by the following general formula (1-2-1) and a repeating unit represented by the following general formula (2-2-1). The polymer composition according to any one of the above [1] to [3], which comprises one.
(In the formula (1-2-1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring. In the formula (2-2-1), X 2 is an alicyclic structure or an aromatic ring. R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, respectively.)
[5] One of the above [1] to [4], wherein the repeating unit represented by the formula (1) is 10 mol% or more with respect to all the repeating units of the polymer (X). The polymer composition according to the above.
[6] One of the above [1] to [5], wherein the repeating unit represented by the formula (2) is 10 mol% or more with respect to all the repeating units of the polymer (X). The polymer composition according to the above.
[7] The polymer composition according to any one of the above [1] to [6], wherein the content of the compound (Y) is 10 ppm or more and 10,000 ppm or less with respect to the polymer (X).
[8] A varnish in which the polymer composition according to any one of the above [1] to [7] is dissolved in an organic solvent.
[9] A polyimide film obtained by applying the varnish according to the above [8] onto a support and heating it.
[10] A method for producing a polyimide film, wherein the varnish according to the above [8] is applied onto a support and heated.
本発明によれば、耐熱性に優れ、熱処理後の色相変化も少なく、更に黄色度の低いポリイミドフィルムを得ることができる重合体組成物、該組成物を含むワニス、及び耐熱性に優れ、熱処理後の色相変化も少なく、黄色度の低いポリイミドフィルムを提供することができる。 According to the present invention, a polymer composition having excellent heat resistance, little change in hue after heat treatment, and a polyimide film having a low yellowness can be obtained, a varnish containing the composition, and heat treatment having excellent heat resistance. It is possible to provide a polyimide film having a low degree of yellowness with little change in hue afterwards.
[重合体組成物]
本発明の重合体組成物は、下記一般式(1)で表される繰り返し単位及び下記一般式(2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含む重合体(X)と、下記一般式(3)で表される化合物(Y)とを含む。
(式(1)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(3)中、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、nは0~2である。)
[Polymer composition]
The polymer composition of the present invention contains at least one selected from the group consisting of a repeating unit represented by the following general formula (1) and a repeating unit represented by the following general formula (2) (X). And the compound (Y) represented by the following general formula (3).
(In formula (1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
In formula (2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
In the formula (3), R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. And n is 0 to 2. )
本発明の重合体組成物がポリイミドフィルムの原料として優れ、得られたポリイミドフィルムが、優れた耐熱性を有し、熱処理後の色相変化も少なく、更に黄色度も低いという優れた特性を有する理由は定かではないが、次のように考えられる。
本発明の重合体組成物は、特定のリン化合物を含むが、重合体をイミド化して得られるポリイミドの末端に当該リン化合物が配位、あるいはポリイミドの末端と当該リン化合物が反応することで、特に高温における末端の副反応あるいは分解劣化等を抑制することができ、更に含フッ素ジアミンに由来するフッ素の脱離を抑制することができるものと考えられ、これによって耐熱性と低黄色度を両立でき、更に熱処理を行ったとしても色相変化を抑制できるものと考えられる。
The reason why the polymer composition of the present invention is excellent as a raw material for a polyimide film, and the obtained polyimide film has excellent heat resistance, little change in hue after heat treatment, and low yellowness. Is not clear, but it can be thought of as follows.
The polymer composition of the present invention contains a specific phosphorus compound, but the phosphorus compound is coordinated to the end of the polyimide obtained by imidizing the polymer, or the end of the polyimide reacts with the phosphorus compound. In particular, it is considered that side reactions or decomposition deterioration of the terminal at high temperature can be suppressed, and further, desorption of fluorine derived from fluorine-containing diamine can be suppressed, thereby achieving both heat resistance and low yellowness. It is considered that the color change can be suppressed even if the heat treatment is further performed.
<重合体(X)>
本発明の重合体組成物に含まれる重合体(X)は、下記一般式(1)で表される繰り返し単位及び下記一般式(2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含む。
(式(1)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。)
<Polymer (X)>
The polymer (X) contained in the polymer composition of the present invention is at least one selected from the group consisting of a repeating unit represented by the following general formula (1) and a repeating unit represented by the following general formula (2). Including one.
(In formula (1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
In formula (2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. )
前記式(1)におけるXは、耐熱性の観点から、単結合であることが好ましい。また、前記式(2)におけるXは、耐熱性の観点から、単結合であることが好ましい。前記式(1)及び前記式(2)におけるXのいずれもが単結合であることがより好ましい。 X in the formula (1) is preferably a single bond from the viewpoint of heat resistance. Further, X in the formula (2) is preferably a single bond from the viewpoint of heat resistance. It is more preferable that both X in the formula (1) and the formula (2) are single bonds.
すなわち、本発明の重合体組成物に含まれる重合体(X)は、下記一般式(1-1)で表される繰り返し単位及び下記一般式(2-1)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含むことが好ましい。
(式(1-1)中、X1は脂環構造あるいは芳香族環を有する4価の基である。
式(2-1)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基である。)
That is, the polymer (X) contained in the polymer composition of the present invention comprises a repeating unit represented by the following general formula (1-1) and a repeating unit represented by the following general formula (2-1). It is preferable to include at least one selected from the group.
(In formula (1-1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.
In formula (2-1), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or a carbon number of carbon atoms, respectively. It is an alkylsilyl group of 3-9. )
重合体(X)に含まれる前記一般式(1)で表される繰り返し単位は、好ましくは下記一般式(1-2)で表される繰り返し単位である。
(式(1-2)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。)
The repeating unit represented by the general formula (1) contained in the polymer (X) is preferably a repeating unit represented by the following general formula (1-2).
(In formula (1-2), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group.)
重合体(X)に含まれる前記式(1-2)で表される繰り返し単位としては、下記式(1-2-1)~(1-2-5)で表される繰り返し単位が挙げられ、耐熱性の観点から、式(1-2-1)で表される繰り返し単位が好ましい。
すなわち、前記式(1-2)において、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つであるが、耐熱性の観点から、Xは単結合が好ましい。
(式(1-2-1)~(1-2-5)中、X1は脂環構造あるいは芳香族環を有する4価の基である。)
Examples of the repeating unit represented by the formula (1-2) contained in the polymer (X) include repeating units represented by the following formulas (1-2-1) to (1-2-5). From the viewpoint of heat resistance, the repeating unit represented by the formula (1-2-1) is preferable.
That is, in the above formula (1-2), X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-, but from the viewpoint of heat resistance. X is preferably a single bond.
(In formulas (1-2-1) to (1-2-5), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring.)
重合体(X)に含まれる前記一般式(2)で表される繰り返し単位は、好ましくは下記一般式(2-2)で表される繰り返し単位である。
(式(2-2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。)
The repeating unit represented by the general formula (2) contained in the polymer (X) is preferably a repeating unit represented by the following general formula (2-2).
(In formula (2-2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or carbon. It is an alkylsilyl group of number 3-9, where X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-).
重合体(X)に含まれる前記式(2-2)で表される繰り返し単位としては、下記式(2-2-1)~(2-2-5)で表される繰り返し単位が挙げられ、耐熱性の観点から、式(2-2-1)で表される繰り返し単位が好ましい。
すなわち、前記式(2-2)において、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つであるが、耐熱性の観点から、Xは単結合が好ましい。
(式(2-2-1)~(2-2-5)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基である。)
Examples of the repeating unit represented by the formula (2-2) contained in the polymer (X) include repeating units represented by the following formulas (2-2-1) to (2-2-5). From the viewpoint of heat resistance, the repeating unit represented by the formula (2-2-1) is preferable.
That is, in the above formula (2-2), X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-, but from the viewpoint of heat resistance. X is preferably a single bond.
(In formulas (2-2-1) to (2-2-5), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon, respectively. It is an alkyl group having 1 to 6 or an alkylsilyl group having 3 to 9 carbon atoms.)
以上のことから、本発明の重合体組成物に含まれる重合体(X)は、下記一般式(1-2)で表される繰り返し単位及び下記一般式(2-2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含むことが好ましく、下記一般式(1-2-1)で表される繰り返し単位及び下記一般式(2-2-1)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含むことがより好ましい。
(式(1-2)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。式(2-2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。式(1-2-1)中、X1は脂環構造あるいは芳香族環を有する4価の基である。式(2-2-1)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基である。)
From the above, the polymer (X) contained in the polymer composition of the present invention is a repeating unit represented by the following general formula (1-2) and a repeating unit represented by the following general formula (2-2). It is preferable to include at least one selected from the group consisting of units, from the repeating unit represented by the following general formula (1-2-1) and the repeating unit represented by the following general formula (2-2-1). It is more preferable to include at least one selected from the group.
(In formula (1-2), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group. In formula (2-2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon atoms, respectively. It is an alkyl group of 1 to 6 or an alkylsilyl group having 3 to 9 carbon atoms, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. In the formula (1-2-1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring. In the formula (2-2-1), X 2 is an alicyclic structure or an aromatic ring. It is a tetravalent group having a ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, respectively.)
重合体(X)には、前記一般式(1)で表される繰り返し単位及び前記一般式(2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含むが、前記一般式(1)で表される繰り返し単位、又は前記一般式(2)で表される繰り返し単位のいずれか1つのみを含んでいてもよく、両方を含んでいてもよい。
すなわち、本発明の重合体組成物は、下記一般式(1)で表される繰り返し単位を含むポリイミドと、下記一般式(3)で表される化合物(Y)とを含む、ポリイミド組成物であってもよく、
(式(1)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。式(3)中、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、nは0~2である。)
下記一般式(2)で表される繰り返し単位を含むポリアミド酸と、下記一般式(3)で表される化合物(Y)とを含む、ポリアミド酸組成物であってもよい。
(式(2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。式(3)中、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、nは0~2である。)
The polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2). It may contain only one of the repeating unit represented by 1) or the repeating unit represented by the general formula (2), or may contain both.
That is, the polymer composition of the present invention is a polyimide composition containing a polyimide containing a repeating unit represented by the following general formula (1) and a compound (Y) represented by the following general formula (3). May be
(In formula (1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected. In formula (3), R 3 is from an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. It is at least one selected from the group consisting of, and n is 0 to 2.)
It may be a polyamic acid composition containing a polyamic acid containing a repeating unit represented by the following general formula (2) and a compound (Y) represented by the following general formula (3).
(In the formula (2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or 3 carbon atoms, respectively. 9 to 9 alkylsilyl groups, X is at least one selected from the group consisting of single bond, -NHCO-, -CONH-, -COO- and -OCO-. In formula (3), R 3 is. , At least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group, and n is 0 to 2. be.)
重合体(X)には、好ましくは前記一般式(1)で表される繰り返し単位を含み、より好ましくは前記一般式(1)で表される繰り返し単位と前記一般式(2)で表される繰り返し単位の両方を含む。 The polymer (X) preferably contains the repeating unit represented by the general formula (1), and more preferably the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2). Includes both repeating units.
前記式(1)において、X1は脂環構造あるいは芳香族環を有する4価の基である。X1は、後述するテトラカルボン酸二無水物に由来する構成単位Aの原料となるテトラカルボン酸二無水物から2つのジカルボン酸無水物部分(4つのカルボキシ基部分)を除いたものであることが好ましい。
同様に、式(1-1)、式(1-2)、式(1-2-1)、式(1-2-2)、式(1-2-3)、式(1-2-4)及び式(1-2-5)のいずれにおいても、X1は脂環構造あるいは芳香族環を有する4価の基である。X1は、後述するテトラカルボン酸二無水物に由来する構成単位Aの原料となるテトラカルボン酸二無水物から2つのジカルボン酸無水物部分(4つのカルボキシ基部分)を除いたものであることが好ましい。
In the formula (1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring. X 1 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
Similarly, Eq. (1-1), Eq. (1-2), Eq. (1-2-1), Eq. (1-2-2), Eq. (1-2-3), Eq. (1-2-2). In both 4) and the formula (1-2-5), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring. X 1 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
前記式(2)において、X2は脂環構造あるいは芳香族環を有する4価の基である。X2は、後述するテトラカルボン酸二無水物に由来する構成単位Aの原料となるテトラカルボン酸二無水物から2つのジカルボン酸無水物部分(4つのカルボキシ基部分)を除いたものであることが好ましい。
前記式(2)において、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、好ましくは水素である。
同様に、式(2-1)、式(2-2)、式(2-2-1)、式(2-2-2)、式(2-2-3)、式(2-2-4)及び式(2-2-5)のいずれにおいても、X1は脂環構造あるいは芳香族環を有する4価の基である。X1は、後述するテトラカルボン酸二無水物に由来する構成単位Aの原料となるテトラカルボン酸二無水物から2つのジカルボン酸無水物部分(4つのカルボキシ基部分)を除いたものであることが好ましい。
In the formula (2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring. X 2 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
In the formula (2), R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, and are preferably hydrogen.
Similarly, Eq. (2-1), Eq. (2-2), Eq. (2-2-1), Eq. (2-2-2), Eq. (2-2-3), Eq. (2-2-2). In both 4) and the formula (2-2-5), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring. X 1 is obtained by removing two dicarboxylic acid anhydride portions (four carboxy group portions) from the tetracarboxylic acid dianhydride which is a raw material of the constituent unit A derived from the tetracarboxylic acid dianhydride described later. Is preferable.
(重合体(X)の構成)
前記のとおり、重合体(X)には、前記一般式(1)で表される繰り返し単位及び前記一般式(2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含み、前記一般式(1)で表される繰り返し単位、又は前記一般式(2)で表される繰り返し単位のいずれか1つのみを含んでいてもよく、両方を含んでいてもよいが、特に黄色度低減、透明性向上の観点から、前記式(1)で表される繰り返し単位が、前記重合体(X)の全繰り返し単位に対して、好ましくは10モル%以上であり、より好ましくは30モル%以上であり、更に好ましくは50モル%以上であり、より更に好ましくは70モル%以上であり、より更に好ましくは90モル%以上であり、100モル%以下である。
また、低黄色度を維持しつつ、耐熱性も向上させる観点から、前記式(2)で表される繰り返し単位が、前記重合体(X)の全繰り返し単位に対して、好ましくは10モル%以上であり、より好ましくは30モル%以上であり、更に好ましくは50モル%以上であり、より更に好ましくは70モル%以上であり、より更に好ましくは90モル%以上であり、100モル%以下である。
また、前記一般式(1)で表される繰り返し単位及び前記一般式(2)で表される繰り返し単位の両方を含む場合、前記一般式(1)で表される繰り返し単位と前記一般式(2)で表される繰り返し単位のモル比[(1)/(2)]は、好ましくは10/90~70/30であり、より好ましくは20/80~60/40であり、更に好ましくは25/75~55/45である。
(Structure of polymer (X))
As described above, the polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2). It may contain only one of the repeating unit represented by the general formula (1) or the repeating unit represented by the general formula (2), and may contain both, but in particular, yellowness. From the viewpoint of reduction and improvement of transparency, the repeating unit represented by the formula (1) is preferably 10 mol% or more, more preferably 30 mol, based on all the repeating units of the polymer (X). % Or more, more preferably 50 mol% or more, still more preferably 70 mol% or more, still more preferably 90 mol% or more, and 100 mol% or less.
Further, from the viewpoint of maintaining low yellowness and improving heat resistance, the repeating unit represented by the formula (2) is preferably 10 mol% with respect to all the repeating units of the polymer (X). More preferably, it is 30 mol% or more, further preferably 50 mol% or more, further preferably 70 mol% or more, still more preferably 90 mol% or more, and 100 mol% or less. Is.
Further, when both the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2) are included, the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (1) are included. The molar ratio [(1) / (2)] of the repeating unit represented by 2) is preferably 10/90 to 70/30, more preferably 20/80 to 60/40, and even more preferably 20/80 to 60/40. It is 25/75 to 55/45.
<重合体(X)の各構成単位>
重合体(X)は、前記一般式(1)で表される繰り返し単位及び前記一般式(2)で表される繰り返し単位からなる群より選ばれる少なくとも1つを含むが、該重合体を構成する構成単位について以下に説明する。
<Each structural unit of polymer (X)>
The polymer (X) contains at least one selected from the group consisting of the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2), and constitutes the polymer. The structural unit to be used will be described below.
重合体(X)は、テトラカルボン酸二無水物に由来する構成単位A及びジアミンに由来する構成単位Bを有する。
なお、前記一般式(1)で表される繰り返し単位においては、構成単位A及び構成単位Bはイミド構造を形成し、前記一般式(2)で表される繰り返し単位においては、構成単位A及び構成単位Bはアミド酸構造を形成しているが、いずれもテトラカルボン酸二無水物に由来する構成単位を構成単位A、ジアミンに由来する構成単位を構成単位Bと総称する。
The polymer (X) has a structural unit A derived from tetracarboxylic dianhydride and a structural unit B derived from diamine.
In the repeating unit represented by the general formula (1), the constituent unit A and the constituent unit B form an imide structure, and in the repeating unit represented by the general formula (2), the constituent unit A and the constituent unit B are formed. The structural unit B forms an amic acid structure, and the structural unit derived from tetracarboxylic dianhydride is collectively referred to as the structural unit A, and the structural unit derived from the diamine is collectively referred to as the structural unit B.
(構成単位A)
構成単位Aは、テトラカルボン酸二無水物に由来する構成単位であり、脂環式テトラカルボン酸二無水物に由来する構成単位及び芳香族テトラカルボン酸二無水物に由来する構成単位からなる群より選ばれる少なくとも1つであり、低黄色度及び透明性の観点から、好ましくは脂環式テトラカルボン酸二無水物に由来する構成単位であり、耐熱性の観点から、好ましくは芳香族テトラカルボン酸二無水物に由来する構成単位である。
(Constituent unit A)
The structural unit A is a structural unit derived from tetracarboxylic acid dianhydride, and is a group consisting of a structural unit derived from the alicyclic tetracarboxylic acid dianhydride and a structural unit derived from aromatic tetracarboxylic acid dianhydride. At least one selected from the above, preferably a structural unit derived from alicyclic tetracarboxylic acid dianhydride from the viewpoint of low yellowness and transparency, and preferably aromatic tetracarboxylic from the viewpoint of heat resistance. It is a structural unit derived from acid dianhydride.
脂環式テトラカルボン酸二無水物に由来する構成単位を与える脂環式テトラカルボン酸二無水物としては、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物、1,2,3,4-シクロブタンテトラカルボン酸二無水物、ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸二無水物、ビシクロ[2.2.2]オクタ-7-エン-2,3,5,6-テトラカルボン酸二無水物、ジシクロヘキシルテトラカルボン酸二無水物、5,5'-(1,4-phenylene)-bis[hexahydro-4,7-Methanoisobenzofuran-1,3-dione]、5,5’-ビス-2-ノルボルネン-5,5’,6,6’-テトラカルボン酸-5,5’,6,6’-二無水物、又はこれらの位置異性体等が挙げられる。
これらのなかでも、低黄色度及び透明性の観点から、好ましくは下記式(a1)で表される化合物であり、構成単位Aは好ましくは式(a1)で表される化合物に由来する構成単位(A1)を含む。
式(a1)で表される化合物は、ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸二無水物である。
Examples of the alicyclic tetracarboxylic acid dianhydride giving a structural unit derived from the alicyclic tetracarboxylic acid dianhydride include 1,2,4,5-cyclohexanetetracarboxylic acid dianhydride, 1,2,3. 4-Cyclobutanetetracarboxylic acid dianhydride, norbornan-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornan-5,5'', 6,6''-tetracarboxylic acid dianhydride Bicyclo [2.2.2] octa-7-ene-2,3,5,6-tetracarboxylic acid dianhydride, dicyclohexyltetracarboxylic acid dianhydride, 5,5'-(1,4-phenylene) )-Bis [hexahydro-4,7-Methanoisobenzofuran-1,3-dione], 5,5'-bis-2-norbornen-5,5', 6,6'-tetracarboxylic acid-5,5', 6 , 6'-dianhydride, or their positional isomers and the like.
Among these, from the viewpoint of low yellowness and transparency, the compound is preferably represented by the following formula (a1), and the constituent unit A is preferably a constituent unit derived from the compound represented by the formula (a1). (A1) is included.
The compound represented by the formula (a1) is norbornane-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornane-5,5'', 6,6''-tetracarboxylic dianhydride. It is an anhydride.
芳香族テトラカルボン酸二無水物に由来する構成単位を与える芳香族テトラカルボン酸二無水物としては、ビフェニルテトラカルボン酸二無水物(BPDA)、9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(BPAF)、ピロメリット酸二無水物、3,3’,4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、2,2’,3,3’-ベンゾフェノンテトラカルボン酸二無水物等が挙げられる。
これらのなかでも、耐熱性と低黄色度を両立させる観点から、好ましくは下記式(a2)で表される化合物及び下記式(a3)で表される化合物からなる群より選ばれる少なくとも1つであり、より好ましくは下記式(a2)で表される化合物である。
すなわち、構成単位Aは好ましくは下記式(a2)で表される化合物に由来する構成単位(A2)及び下記式(a3)で表される化合物に由来する構成単位(A3)からなる群より選ばれる少なくとも1つを含み、より好ましくは下記式(a2)で表される化合物に由来する構成単位(A2)を含む。
Among these, at least one selected from the group consisting of the compound represented by the following formula (a2) and the compound represented by the following formula (a3) is preferably selected from the viewpoint of achieving both heat resistance and low yellowness. Yes, more preferably a compound represented by the following formula (a2).
That is, the structural unit A is preferably selected from the group consisting of the structural unit (A2) derived from the compound represented by the following formula (a2) and the structural unit (A3) derived from the compound represented by the following formula (a3). It contains at least one of the constituent units (A2) derived from the compound represented by the following formula (a2).
式(a2)で表される化合物は、ビフェニルテトラカルボン酸二無水物(BPDA)であり、その具体例としては、下記式(a2s)で表される3,3’,4,4’-ビフェニルテトラカルボン酸二無水物(s-BPDA)、下記式(a2a)で表される2,3,3’,4’-ビフェニルテトラカルボン酸二無水物(a-BPDA)、下記式(a2i)で表される2,2’,3,3’-ビフェニルテトラカルボン酸二無水物(i-BPDA)が挙げられる。中でも、下記式(a2s)で表される3,3’,4,4’-ビフェニルテトラカルボン酸二無水物(s-BPDA)が好ましい。
式(a3)で表される化合物は、9,9’-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(BPAF)である。 The compound represented by the formula (a3) is 9,9'-bis (3,4-dicarboxyphenyl) fluorene dianhydride (BPAF).
本発明の重合体組成物に含まれる重合体(X)が、前記一般式(1)で表される繰り返し単位及び前記一般式(2)で表される繰り返し単位の両方を含む場合、前記一般式(1)で表される繰り返し単位(ポリイミド単位)には、構成単位(A1)及び構成単位(A3)からなる群より選ばれる少なくとも1つを含み、前記一般式(2)で表される繰り返し単位(ポリアミド酸単位)には、構成単位(A2)を含むことが好ましい。 When the polymer (X) contained in the polymer composition of the present invention contains both the repeating unit represented by the general formula (1) and the repeating unit represented by the general formula (2), the general formula is described above. The repeating unit (polyimide unit) represented by the formula (1) includes at least one selected from the group consisting of the constituent unit (A1) and the constituent unit (A3), and is represented by the general formula (2). The repeating unit (polyimide unit) preferably contains a structural unit (A2).
構成単位Aは、芳香族テトラカルボン酸二無水物及び脂環式テトラカルボン酸二無水物以外の構成単位を含んでもよい。そのような構成単位を与えるテトラカルボン酸二無水物としては、特に限定されないが、1,2,3,4-ブタンテトラカルボン酸二無水物等の脂肪族テトラカルボン酸二無水物が挙げられる。
構成単位Aに任意に含まれる構成単位は、1種でもよいし、2種以上であってもよい。
なお、本明細書において、芳香族テトラカルボン酸二無水物とは芳香環を1つ以上含むテトラカルボン酸二無水物を意味し、脂環式テトラカルボン酸二無水物とは脂環を1つ以上含み、かつ芳香環を含まないテトラカルボン酸二無水物を意味し、脂肪族テトラカルボン酸二無水物とは芳香環も脂環も含まないテトラカルボン酸二無水物を意味する。
The structural unit A may contain a structural unit other than the aromatic tetracarboxylic dianhydride and the alicyclic tetracarboxylic dianhydride. The tetracarboxylic acid dianhydride giving such a structural unit is not particularly limited, and examples thereof include aliphatic tetracarboxylic acid dianhydrides such as 1,2,3,4-butanetetracarboxylic acid dianhydride.
The structural unit arbitrarily included in the structural unit A may be one type or two or more types.
In the present specification, the aromatic tetracarboxylic acid dianhydride means a tetracarboxylic acid dianhydride containing one or more aromatic rings, and the alicyclic tetracarboxylic acid dianhydride has one alicyclic ring. The tetracarboxylic acid dianhydride containing the above and containing no aromatic ring is meant, and the aliphatic tetracarboxylic acid dianhydride means a tetracarboxylic acid dianhydride containing neither an aromatic ring nor an alicyclic ring.
(構成単位B)
構成単位Bは、ジアミンに由来する構成単位であり、式(b1)で表される化合物に由来する構成単位(B1)を含む。
構成単位Bに構成単位(B1)を含むことで、耐熱性に優れ、特に化合物(Y)と組み合わせられたときに、黄色度を低減する効果に優れる。
構成単位B中の構成単位(B1)の比率は、好ましくは45モル%以上、より好ましくは70モル%以上、更に好ましくは90モル%以上、特に好ましくは99モル%以上である。その比率の上限値は特に限定されず、100モル%以下である。
(式(b1)中、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。)
(Structural unit B)
The structural unit B is a structural unit derived from a diamine, and includes a structural unit (B1) derived from the compound represented by the formula (b1).
By including the structural unit (B1) in the structural unit B, it is excellent in heat resistance, and particularly excellent in the effect of reducing the yellowness when combined with the compound (Y).
The ratio of the structural unit (B1) in the structural unit B is preferably 45 mol% or more, more preferably 70 mol% or more, still more preferably 90 mol% or more, and particularly preferably 99 mol% or more. The upper limit of the ratio is not particularly limited and is 100 mol% or less.
(In formula (b1), X is at least one selected from the group consisting of single bond, -NHCO-, -CONH-, -COO- and -OCO-.)
構成単位(B1)は、好ましくは下記式(b11)で表される化合物に由来する構成単位(B11)を含む。
また、構成単位(B1)は、好ましくは下記式(b12)で表される化合物に由来する構成単位(B12)を含む。
(式(1)中、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。)
Further, the structural unit (B1) preferably contains a structural unit (B12) derived from the compound represented by the following formula (b12).
(In formula (1), X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.)
構成単位(B12)は、下記式(b121)で表される化合物に由来する構成単位(B121)、下記式(b122)で表される化合物に由来する構成単位(B122)、及び下記式(b123)で表される化合物に由来する構成単位(B123)からなる群から選ばれる少なくとも1つを含み、なかでも耐熱性の観点から、好ましくは下記式(b121)で表される化合物に由来する構成単位(B121)を含み、より好ましくは下記式(b121)で表される化合物に由来する構成単位(B121)である。
式(b121)で表される化合物は、2,2’-ビス(トリフルオロメチル)ベンジジン(TFMB)である。
構成単位Bに構成単位(B1)を含むことで、耐熱性に優れ、特に化合物(Y)と組み合わせられたときに、黄色度を低減する効果に優れる。
The compound represented by the formula (b121) is 2,2'-bis (trifluoromethyl) benzidine (TFMB).
By including the structural unit (B1) in the structural unit B, it is excellent in heat resistance, and particularly excellent in the effect of reducing the yellowness when combined with the compound (Y).
構成単位Bは、構成単位(B1)以外の構成単位を含んでもよい。そのような構成単位を与えるジアミンとしては、特に限定されないが、3,5-ジアミノ安息香酸(3,5-DABA)、9,9-ビス(4-アミノフェニル)フルオレン(BAFL)、4-アミノフェニル-4-アミノベンゾエート(4-BAAB)、1,4-フェニレンジアミン、p-キシリレンジアミン、1,5-ジアミノナフタレン、2,2’-ジメチルビフェニル-4,4’-ジアミン、2,2’-ジメチルビフェニル-4,4’-ジアミン、4,4’-ジアミノジフェニルメタン、1,4-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼン、2,2-ビス(4-アミノフェニル)ヘキサフルオロプロパン、4,4’-ジアミノベンズアニリド、1-(4-アミノフェニル)-2,3-ジヒドロ-1,3,3-トリメチル-1H-インデン-5-アミン、α,α’-ビス(4-アミノフェニル)-1,4-ジイソプロピルベンゼン、N,N’-ビス(4-アミノフェニル)テレフタルアミド、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン、及び1,4-ビス(4-アミノフェノキシ)ベンゼン等の芳香族ジアミン;1,3-ビス(アミノメチル)シクロヘキサン、及び1,4-ビス(アミノメチル)シクロヘキサン等の脂環式ジアミン;並びにエチレンジアミン及びヘキサメチレンジアミン等の脂肪族ジアミンが挙げられる。 The structural unit B may include a structural unit other than the structural unit (B1). The diamine that gives such a constituent unit is not particularly limited, but is 3,5-diaminobenzoic acid (3,5-DABA), 9,9-bis (4-aminophenyl) fluorene (BAFL), 4-amino. Phenyl-4-aminobenzoate (4-BAAB), 1,4-phenylenediamine, p-xylylene diamine, 1,5-diaminonaphthalene, 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2 '-Dimethylbiphenyl-4,4'-diamine, 4,4'-diaminodiphenylmethane, 1,4-bis [2- (4-aminophenyl) -2-propyl] benzene, 2,2-bis (4-amino) Phenyl) Hexafluoropropane, 4,4'-diaminobenzanilide, 1- (4-aminophenyl) -2,3-dihydro-1,3,3-trimethyl-1H-inden-5-amine, α, α' -Bis (4-aminophenyl) -1,4-diisopropylbenzene, N, N'-bis (4-aminophenyl) terephthalamide, 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane, And aromatic diamines such as 1,4-bis (4-aminophenoxy) benzene; alicyclic diamines such as 1,3-bis (aminomethyl) cyclohexane and 1,4-bis (aminomethyl) cyclohexane; and ethylenediamine. And aliphatic diamines such as hexamethylene diamine.
これらのなかでも、好ましくは下記式(b21)で表される化合物、下記式(b22)で表される化合物、及び下記式(b3)で表される化合物からなる群より選ばれる少なくとも1つであり、低黄色度と透明性、耐熱性を高める観点から、より好ましくは下記式(b21)で表される化合物である。
すなわち、構成単位Bは好ましくは下記式(b21)で表される化合物に由来する構成単位(B21)と下記式(b22)で表される化合物に由来する構成単位(B22)からなる群より選ばれる少なくとも1つである構成単位(B2)、及び下記式(b3)で表される化合物に由来する構成単位(B3)からなる群より選ばれる少なくとも1つを含み、より好ましくは下記式(b21)で表される化合物に由来する構成単位(B21)と下記式(b22)で表される化合物に由来する構成単位(B22)からなる群より選ばれる少なくとも1つである構成単位(B2)を含み、更に好ましくは下記式(b21)で表される化合物に由来する構成単位(B21)を含む。
式(b21)で表される化合物は、3,5-ジアミノ安息香酸(3,5-DABA)である。
式(b22)で表される化合物は、9,9-ビス(4-アミノフェニル)フルオレン(BAFL)である。
構成単位Bが、構成単位(B2)を含む場合、構成単位(B1)と構成単位(B2)のモル比[(B1)/(B2)]は、好ましくは20/80~95/5であり、より好ましくは50/50~90/10であり、更に好ましくは70/30~90/10である。
Among these, at least one selected from the group consisting of a compound represented by the following formula (b21), a compound represented by the following formula (b22), and a compound represented by the following formula (b3) is preferable. From the viewpoint of improving low yellowness, transparency, and heat resistance, the compound is more preferably represented by the following formula (b21).
That is, the structural unit B is preferably selected from the group consisting of the structural unit (B21) derived from the compound represented by the following formula (b21) and the structural unit (B22) derived from the compound represented by the following formula (b22). It contains at least one selected from the group consisting of the structural unit (B2) which is at least one and the structural unit (B3) derived from the compound represented by the following formula (b3), and more preferably the following formula (b21). ) And at least one constituent unit (B2) selected from the group consisting of the constituent unit (B21) derived from the compound represented by the following formula (b22) and the constituent unit (B22) derived from the compound represented by the following formula (b22). It contains, more preferably, a structural unit (B21) derived from the compound represented by the following formula (b21).
The compound represented by the formula (b21) is 3,5-diaminobenzoic acid (3,5-DABA).
The compound represented by the formula (b22) is 9,9-bis (4-aminophenyl) fluorene (BAFL).
When the constituent unit B includes the constituent unit (B2), the molar ratio [(B1) / (B2)] of the constituent unit (B1) to the constituent unit (B2) is preferably 20/80 to 95/5. , More preferably 50/50 to 90/10, and even more preferably 70/30 to 90/10.
式(b3)で表される化合物は、4-アミノフェニル-4-アミノベンゾエート(4-BAAB)である。
The compound represented by the formula (b3) is 4-aminophenyl-4-aminobenzoate (4-BAAB).
なお、本明細書において、芳香族ジアミンとは芳香環を1つ以上含むジアミンを意味し、脂環式ジアミンとは脂環を1つ以上含み、かつ芳香環を含まないジアミンを意味し、脂肪族ジアミンとは芳香環も脂環も含まないジアミンを意味する。
構成単位Bに任意に含まれる構成単位は、1種でもよいし、2種以上であってもよい。
In the present specification, the aromatic diamine means a diamine containing one or more aromatic rings, and the alicyclic diamine means a diamine containing one or more alicyclic rings and does not contain an aromatic ring, and is a fat. The group diamine means a diamine that does not contain an aromatic ring or an alicyclic ring.
The structural unit arbitrarily included in the structural unit B may be one type or two or more types.
(重合体(X)の製造方法)
重合体(X)はいかなる方法で製造してもよいが、次の方法によることが好ましい。
前記のとおり、重合体(X)には、前記一般式(1)で表される繰り返し単位(すなわち、イミド部分)、及び前記一般式(2)で表される繰り返し単位(すなわち、アミド酸部分)のいずれか、又は両方を含むが、製造方法を変えることによって、これらを調節することができる。
具体的には、式(1)で表される繰り返し単位と式(2)で表される繰り返し単位の両方を含む場合の製造方法(イミド-アミド酸共重合体の製造方法)において、式(1)で表される繰り返し単位を主として含む部分(ポリイミド部分)を製造する工程のみを用いることで、実質的に式(1)で表される繰り返し単位からなる重合体(X)(ポリイミド)が得られ、式(2)で表される繰り返し単位を主として含む部分(ポリアミド酸部分)を製造する工程のみを用いることで、実質的に式(2)で表される繰り返し単位からなる重合体(X)(ポリアミド酸)を得ることができる。
(Method for producing polymer (X))
The polymer (X) may be produced by any method, but the following method is preferable.
As described above, the polymer (X) has a repeating unit represented by the general formula (1) (that is, an imide moiety) and a repeating unit represented by the general formula (2) (that is, an amide acid moiety). ), But these can be adjusted by changing the manufacturing method.
Specifically, in the production method (method for producing an imide-amidic acid copolymer) in which both the repeating unit represented by the formula (1) and the repeating unit represented by the formula (2) are included, the formula ( By using only the step of manufacturing the portion (polyamide portion) mainly containing the repeating unit represented by 1), the polymer (X) (polyamide) substantially composed of the repeating unit represented by the formula (1) can be obtained. By using only the step of producing the obtained portion (polyamic acid moiety) mainly containing the repeating unit represented by the formula (2), the polymer (2) substantially composed of the repeating unit represented by the formula (2). X) (polyamic acid) can be obtained.
式(1)で表される繰り返し単位と式(2)で表される繰り返し単位の両方を含む重合体(X)(以下イミド-アミド酸共重合体ともいう)は、次の下記工程1及び工程2を有する方法によることが好ましい。
工程1:イミド部分を構成するテトラカルボン酸成分と、ジアミン成分とを反応させ、イミドオリゴマーを得る工程
工程2:工程1で得られたイミドオリゴマーと、アミド酸部分を構成するテトラカルボン酸成分およびジアミン成分を反応させ、イミド-アミド酸共重合体を得る工程
The polymer (X) (hereinafter, also referred to as an imido-amide acid copolymer) containing both the repeating unit represented by the formula (1) and the repeating unit represented by the formula (2) is described in the following step 1 and the following steps 1. It is preferable to use the method having step 2.
Step 1: Reacting the tetracarboxylic acid component constituting the imide moiety with the diamine component to obtain an imide oligomer Step 2: The imide oligomer obtained in Step 1 and the tetracarboxylic acid component constituting the amic acid moiety and Step of reacting diamine component to obtain imid-amide acid copolymer
なお、工程1で全てのテトラカルボン酸成分とジアミン成分とを反応させることで、実質的に式(1)で表される繰り返し単位からなる重合体(X)(ポリイミド)が得られる。具体的には、実質的に式(1)で表される繰り返し単位からなる重合体(X)(ポリイミド)の製造方法は、前記工程1を「ポリイミドを構成するテトラカルボン酸成分と、ジアミン成分とを反応させ、ポリイミドを得る工程」と読み替える。
また、工程1を行わず、工程2で全てのテトラカルボン酸成分とジアミン成分とを反応させることで、実質的に式(2)で表される繰り返し単位からなる重合体(X)(ポリアミド酸)が得られる。具体的には、実質的に式(2)で表される繰り返し単位からなる重合体(X)(ポリアミド酸)の製造方法は、前記工程2を「ポリアミド酸を構成するテトラカルボン酸成分およびジアミン成分を反応させ、ポリアミド酸を得る工程」と読み替える。
By reacting all the tetracarboxylic acid components with the diamine components in step 1, a polymer (X) (polyimide) consisting of a repeating unit substantially represented by the formula (1) can be obtained. Specifically, the method for producing the polymer (X) (polyimide) substantially composed of the repeating unit represented by the formula (1) is described in the above step 1 as "a tetracarboxylic acid component constituting the polyimide and a diamine component". It is read as "the process of obtaining polyimide by reacting with".
Further, by reacting all the tetracarboxylic acid components and the diamine components in the step 2 without performing the step 1, the polymer (X) (polyamic acid) composed of the repeating unit substantially represented by the formula (2). ) Is obtained. Specifically, the method for producing the polymer (X) (polyamic acid), which is substantially composed of the repeating unit represented by the formula (2), describes the step 2 as "a tetracarboxylic acid component constituting the polyamic acid and a diamine." It should be read as "the process of reacting the components to obtain polyamic acid".
〔工程1〕
工程1は、イミド部分を構成するテトラカルボン酸成分と、ジアミン成分とを反応させ、イミドオリゴマーを得る工程である。
工程1で使用するテトラカルボン酸成分としては、構成単位(A1)を与える化合物を含むことが好ましく、その全量を工程1で使用することが好ましく、構成単位(A1)を与える化合物以外のテトラカルボン酸成分を含んでいてもよい。構成単位(A1)を与える化合物以外のテトラカルボン酸成分としては、構成単位(A2)を与える化合物又は構成単位(A3)を与える化合物が好ましく、構成単位(A3)を与える化合物がより好ましい。
工程1で使用するジアミン成分としては、構成単位(B1)を与える化合物を含むことが好ましく、本発明の効果を損なわない範囲で、構成単位(B1)を与える化合物以外のジアミン成分を含んでいてもよい。構成単位(B1)を与える化合物以外のテトラカルボン酸成分としては、構成単位(B2)を与える化合物又は構成単位(B3)を与える化合物が好ましい。
工程1において、テトラカルボン酸成分に対するジアミン成分は、1.01~2モルであることが好ましく、1.05~1.9モルであることがより好ましく、1.1~1.7モルであることが更に好ましい。
なお、実質的に式(1)で表される繰り返し単位からなる重合体(X)(ポリイミド)を得る場合には、テトラカルボン酸成分に対するジアミン成分は、0.9~1.1モルであることが好ましい。
[Step 1]
Step 1 is a step of reacting the tetracarboxylic acid component constituting the imide moiety with the diamine component to obtain an imide oligomer.
The tetracarboxylic acid component used in step 1 preferably contains a compound that gives a structural unit (A1), and it is preferable that the entire amount thereof is used in step 1, and tetracarboxylic dians other than the compound that gives the structural unit (A1). It may contain an acid component. As the tetracarboxylic acid component other than the compound giving the structural unit (A1), a compound giving the structural unit (A2) or a compound giving the structural unit (A3) is preferable, and a compound giving the structural unit (A3) is more preferable.
The diamine component used in step 1 preferably contains a compound that gives the constituent unit (B1), and contains a diamine component other than the compound that gives the constituent unit (B1) as long as the effect of the present invention is not impaired. May be good. As the tetracarboxylic acid component other than the compound giving the structural unit (B1), a compound giving the structural unit (B2) or a compound giving the structural unit (B3) is preferable.
In step 1, the diamine component with respect to the tetracarboxylic acid component is preferably 1.01 to 2 mol, more preferably 1.05 to 1.9 mol, and 1.1 to 1.7 mol. Is even more preferable.
When a polymer (X) (polyimide) consisting of a repeating unit represented by the formula (1) is obtained, the diamine component with respect to the tetracarboxylic acid component is 0.9 to 1.1 mol. Is preferable.
工程1でイミドオリゴマーを得るための、テトラカルボン酸成分とジアミン成分とを反応させる方法には特に制限はなく、公知の方法を用いることができる。
具体的な反応方法としては、(1)テトラカルボン酸成分、ジアミン成分、及び反応溶剤を反応器に仕込み、10~110℃で0.5~30時間撹拌し、その後に昇温してイミド化反応を行う方法、(2)ジアミン成分及び反応溶剤を反応器に仕込んで溶解させた後、テトラカルボン酸成分を仕込み、必要に応じて10~110℃で0.5~30時間撹拌し、その後に昇温してイミド化反応を行う方法、(3)テトラカルボン酸成分、ジアミン成分、及び反応溶剤を反応器に仕込み、直ちに昇温してイミド化反応を行う方法等が挙げられる。
The method for reacting the tetracarboxylic acid component and the diamine component for obtaining the imide oligomer in step 1 is not particularly limited, and a known method can be used.
As a specific reaction method, (1) a tetracarboxylic acid component, a diamine component, and a reaction solvent are charged in a reactor, stirred at 10 to 110 ° C. for 0.5 to 30 hours, and then heated to imidize. Method of carrying out the reaction, (2) The diamine component and the reaction solvent are charged into a reactor and dissolved, then the tetracarboxylic acid component is charged, and if necessary, the mixture is stirred at 10 to 110 ° C. for 0.5 to 30 hours, and then. Examples thereof include a method of carrying out an imidization reaction by raising the temperature to (3) a method of charging a tetracarboxylic acid component, a diamine component and a reaction solvent into a reactor and immediately raising the temperature to carry out the imidization reaction.
イミド化反応では、ディーンスターク装置などを用いて、製造時に生成する水を除去しながら反応を行うことが好ましい。このような操作を行うことで、重合度及びイミド化率をより上昇させることができる。 In the imidization reaction, it is preferable to carry out the reaction while removing water generated during production using a Dean-Stark apparatus or the like. By performing such an operation, the degree of polymerization and the imidization rate can be further increased.
上記のイミド化反応においては、公知のイミド化触媒を用いることができる。イミド化触媒としては、塩基触媒又は酸触媒が挙げられる。
塩基触媒としては、ピリジン、キノリン、イソキノリン、α-ピコリン、β-ピコリン、2,4-ルチジン、2,6-ルチジン、トリメチルアミン、トリエチルアミン、トリプロピルアミン、トリブチルアミン、トリエチレンジアミン、イミダゾール、N,N-ジメチルアニリン、N,N-ジエチルアニリン等の有機塩基触媒、水酸化カリウムや水酸化ナトリウム、炭酸カリウム、炭酸ナトリウム、炭酸水素カリウム、炭酸水素ナトリウム等の無機塩基触媒が挙げられる。
また、酸触媒としては、クロトン酸、アクリル酸、トランス-3-ヘキセノイック酸、桂皮酸、安息香酸、メチル安息香酸、オキシ安息香酸、テレフタル酸、ベンゼンスルホン酸、パラトルエンスルホン酸、ナフタレンスルホン酸等が挙げられる。上記のイミド化触媒は単独で又は2種以上を組み合わせて用いてもよい。
上記のうち、取り扱い性の観点から、塩基触媒が好ましく、有機塩基触媒がより好ましく、トリエチルアミン及びトリエチレンジアミンから選ばれる1種以上が更に好ましく、トリエチルアミンがより更に好ましい。
In the above imidization reaction, a known imidization catalyst can be used. Examples of the imidization catalyst include a base catalyst or an acid catalyst.
Base catalysts include pyridine, quinoline, isoquinoline, α-picoline, β-picoline, 2,4-lutidine, 2,6-lutidine, trimethylamine, triethylamine, tripropylamine, tributylamine, triethylenediamine, imidazole, N, N. -Examples include organic base catalysts such as dimethylaniline and N, N-diethylaniline, and inorganic base catalysts such as potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, potassium hydrogencarbonate and sodium hydrogencarbonate.
Examples of the acid catalyst include crotonic acid, acrylic acid, trans-3-hexenoic acid, cinnamic acid, benzoic acid, methylbenzoic acid, oxybenzoic acid, terephthalic acid, benzenesulfonic acid, paratoluenesulfonic acid, naphthalenesulfonic acid and the like. Can be mentioned. The above imidization catalyst may be used alone or in combination of two or more.
Of the above, from the viewpoint of handleability, a base catalyst is preferable, an organic base catalyst is more preferable, one or more selected from triethylamine and triethylenediamine is further preferable, and triethylamine is further preferable.
イミド化反応の温度は、反応率及びゲル化等の抑制の観点から、好ましくは120~250℃、より好ましくは160~200℃である。また、反応時間は、生成水の留出開始後、好ましくは0.5~10時間である。 The temperature of the imidization reaction is preferably 120 to 250 ° C., more preferably 160 to 200 ° C. from the viewpoint of suppressing the reaction rate and gelation. The reaction time is preferably 0.5 to 10 hours after the start of distillation of the produced water.
工程1で得られたイミドオリゴマーは、構成単位(A1)を与える化合物と構成単位(B1)を与える化合物とから形成されるイミド繰り返し構造単位を有することが好ましい。
上記方法により、溶剤に溶解したイミドオリゴマーを含む溶液が得られる。工程1で得られたイミドオリゴマーを含む溶液には、本発明の効果を損なわない範囲で、工程1においてテトラカルボン酸成分やジアミン成分として使用した成分の少なくとも一部が未反応モノマーとして含有されていてもよい。
The imide oligomer obtained in step 1 preferably has an imide repeating structural unit formed from a compound giving a structural unit (A1) and a compound giving a structural unit (B1).
By the above method, a solution containing an imide oligomer dissolved in a solvent can be obtained. The solution containing the imide oligomer obtained in step 1 contains at least a part of the components used as the tetracarboxylic acid component and the diamine component in step 1 as unreacted monomers as long as the effects of the present invention are not impaired. You may.
〔工程2〕
本発明の製造方法における工程2は、工程1で得られたイミドオリゴマーと、アミド酸部分を構成するテトラカルボン酸成分およびジアミン成分を反応させて、イミド-アミド酸共重合体を得る工程である。
[Step 2]
Step 2 in the production method of the present invention is a step of reacting the imide oligomer obtained in step 1 with the tetracarboxylic acid component and the diamine component constituting the amic acid moiety to obtain an imide-amide acid copolymer. ..
工程2で使用するテトラカルボン酸成分としては、構成単位(A1)を与える化合物を含むことが好ましく、構成単位(A1)を与える化合物以外のテトラカルボン酸成分を含んでいてもよい。構成単位(A1)を与える化合物以外のテトラカルボン酸成分としては、構成単位(A2)を与える化合物又は構成単位(A3)を与える化合物が好ましい。
本発明の製造方法が工程1及び工程2の両方を有する場合、工程2で使用するテトラカルボン酸成分としては、構成単位(A2)を与える化合物が好ましい。
工程2で使用するジアミン成分としては、構成単位(B1)を与える化合物を含むことが好ましく、本発明の効果を損なわない範囲で、構成単位(B1)を与える化合物以外のジアミン成分を含んでいてもよい。構成単位(B1)を与える化合物以外のテトラカルボン酸成分としては、構成単位(B2)を与える化合物又は構成単位(B3)を与える化合物が好ましい。
本発明の製造方法が工程1及び工程2の両方を有する場合、工程2で使用するジアミン成分としては、構成単位(B3)を与える化合物が好ましい。
なお、工程2のみを行うことで、実質的に式(2)で表される繰り返し単位からなる重合体(X)(ポリアミド酸)を得る場合には、テトラカルボン酸成分に対するジアミン成分を、0.9~1.1モルとすることが好ましい。
The tetracarboxylic dian component used in step 2 preferably contains a compound that gives a structural unit (A1), and may contain a tetracarboxylic acid component other than the compound that gives the structural unit (A1). As the tetracarboxylic acid component other than the compound giving the structural unit (A1), a compound giving the structural unit (A2) or a compound giving the structural unit (A3) is preferable.
When the production method of the present invention has both step 1 and step 2, the tetracarboxylic dian component used in step 2 is preferably a compound giving a structural unit (A2).
The diamine component used in step 2 preferably contains a compound that gives the constituent unit (B1), and contains a diamine component other than the compound that gives the constituent unit (B1) as long as the effect of the present invention is not impaired. May be good. As the tetracarboxylic acid component other than the compound giving the structural unit (B1), a compound giving the structural unit (B2) or a compound giving the structural unit (B3) is preferable.
When the production method of the present invention has both step 1 and step 2, the diamine component used in step 2 is preferably a compound giving a structural unit (B3).
When a polymer (X) (polyamic acid) consisting of a repeating unit represented by the formula (2) is obtained by performing only step 2, the diamine component with respect to the tetracarboxylic acid component is set to 0. It is preferably 9.9 to 1.1 mol.
工程2でテトラカルボン酸成分及びジアミン成分と、工程1で得られたイミドオリゴマーとを反応させる方法には特に制限はなく、公知の方法を用いることができる。
具体的な反応方法としては、(1)工程1で得られたイミドオリゴマー、テトラカルボン酸成分、ジアミン成分及び溶剤を反応器に仕込み、0~120℃、好ましくは5~80℃の範囲で1~72時間撹拌する方法、(2)工程1で得られたイミドオリゴマー及び溶剤を反応器に仕込んで溶解させた後、テトラカルボン酸成分、ジアミン成分を仕込み、0~120℃、好ましくは5~80℃の範囲で1~72時間撹拌する方法等が挙げられる。
80℃以下で反応させる場合には、工程2で得られる共重合体の分子量が重合時の温度履歴に依存して変動することなく、また熱イミド化の進行も抑制できるため、当該共重合体を安定して製造できる。
The method for reacting the tetracarboxylic acid component and the diamine component in step 2 with the imide oligomer obtained in step 1 is not particularly limited, and a known method can be used.
As a specific reaction method, (1) the imide oligomer, the tetracarboxylic acid component, the diamine component and the solvent obtained in step 1 are charged into the reactor, and 1 in the range of 0 to 120 ° C, preferably 5 to 80 ° C. A method of stirring for about 72 hours, (2) the imide oligomer and the solvent obtained in step 1 are charged into a reactor and dissolved, and then the tetracarboxylic acid component and the diamine component are charged, and the temperature is 0 to 120 ° C., preferably 5 to. Examples thereof include a method of stirring at 80 ° C. for 1 to 72 hours.
When the reaction is carried out at 80 ° C. or lower, the molecular weight of the copolymer obtained in step 2 does not fluctuate depending on the temperature history at the time of polymerization, and the progress of thermal imidization can be suppressed. Can be manufactured stably.
上記方法により、溶剤に溶解したイミド-アミド酸共重合体を含む共重合体溶液が得られる。また、工程1のみを行うことでポリイミドを含むポリイミド溶液が得られ、工程2のみを行うことでポリアミド酸を含むポリアミド酸溶液が得られる。
得られる溶液中の共重合体の濃度は、通常1~50質量%であり、好ましくは3~35質量%、より好ましくは5~30質量%の範囲である。
また、得られる溶液中のポリイミドの濃度は、通常1~50質量%であり、好ましくは3~35質量%、より好ましくは5~30質量%の範囲である。
更に、得られる溶液中のポリアミド酸の濃度は、通常1~50質量%であり、好ましくは3~35質量%、より好ましくは5~30質量%の範囲である。
By the above method, a copolymer solution containing an imide-amide acid copolymer dissolved in a solvent can be obtained. Further, by performing only step 1, a polyimide solution containing polyimide can be obtained, and by performing only step 2, a polyamic acid solution containing polyamic acid can be obtained.
The concentration of the copolymer in the obtained solution is usually 1 to 50% by mass, preferably 3 to 35% by mass, and more preferably 5 to 30% by mass.
The concentration of polyimide in the obtained solution is usually 1 to 50% by mass, preferably 3 to 35% by mass, and more preferably 5 to 30% by mass.
Further, the concentration of the polyamic acid in the obtained solution is usually 1 to 50% by mass, preferably 3 to 35% by mass, and more preferably 5 to 30% by mass.
前記製造方法で得られるイミド-アミド酸共重合体の数平均分子量は、得られるポリイミドフィルムの機械的強度の観点から、好ましくは5,000~500,000である。また、重量平均分子量(Mw)は、同様の観点から、好ましくは10,000~800,000であり、より好ましくは100,000~300,000である。なお、当該共重合体の数平均分子量及び重量平均分子量は、例えば、ゲルろ過クロマトグラフィー測定による標準ポリメチルメタクリレート(PMMA)換算値より求めることができる。
前記製造方法で得られるポリイミドの数平均分子量は、得られるポリイミドフィルムの機械的強度の観点から、好ましくは5,000~500,000である。また、重量平均分子量(Mw)は、同様の観点から、好ましくは10,000~800,000であり、より好ましくは100,000~300,000である。
前記製造方法で得られるポリアミド酸の数平均分子量は、得られるポリイミドフィルムの機械的強度の観点から、好ましくは5,000~500,000である。また、重量平均分子量(Mw)は、同様の観点から、好ましくは10,000~800,000であり、より好ましくは100,000~300,000である。
次に本製造方法で用いられる原料等について説明する。
The number average molecular weight of the imide-amidoic acid copolymer obtained by the above-mentioned production method is preferably 5,000 to 500,000 from the viewpoint of the mechanical strength of the obtained polyimide film. Further, the weight average molecular weight (Mw) is preferably 10,000 to 800,000, more preferably 100,000 to 300,000 from the same viewpoint. The number average molecular weight and the weight average molecular weight of the copolymer can be obtained from, for example, standard polymethylmethacrylate (PMMA) conversion values measured by gel filtration chromatography.
The number average molecular weight of the polyimide obtained by the above-mentioned production method is preferably 5,000 to 500,000 from the viewpoint of the mechanical strength of the obtained polyimide film. Further, the weight average molecular weight (Mw) is preferably 10,000 to 800,000, more preferably 100,000 to 300,000 from the same viewpoint.
The number average molecular weight of the polyamic acid obtained by the above-mentioned production method is preferably 5,000 to 500,000 from the viewpoint of the mechanical strength of the obtained polyimide film. Further, the weight average molecular weight (Mw) is preferably 10,000 to 800,000, more preferably 100,000 to 300,000 from the same viewpoint.
Next, the raw materials and the like used in this production method will be described.
〔テトラカルボン酸成分〕
本製造方法における原料として用いられるテトラカルボン酸成分として、構成単位(A1)を与える化合物としては、式(a1)で表される化合物が挙げられるが、それに限られず、同じ構成単位を与える範囲でその誘導体であってもよい。当該誘導体としては、式(a1)で表される化合物に対応するテトラカルボン酸及び当該テトラカルボン酸のアルキルエステルが挙げられる。構成単位(A1)を与える化合物としては、式(a1)で表される化合物が好ましい。
同様に、構成単位(A2)を与える化合物としては、式(a2)で表される化合物が挙げられるが、それに限られず、同じ構成単位を与える範囲でその誘導体であってもよい。当該誘導体としては、式(a2)で表される化合物に対応するテトラカルボン酸及び当該テトラカルボン酸のアルキルエステルが挙げられる。構成単位(A2)を与える化合物としては、式(a2)で表される化合物が好ましい。
更に、構成単位(A3)を与える化合物としては、式(a3)で表される化合物が挙げられるが、それに限られず、同じ構成単位を与える範囲でその誘導体であってもよい。当該誘導体としては、式(a3)で表される化合物に対応するテトラカルボン酸及び当該テトラカルボン酸のアルキルエステルが挙げられる。構成単位(A3)を与える化合物としては、式(a3)で表される化合物が好ましい。
[Tetracarboxylic acid component]
Examples of the compound that gives the structural unit (A1) as the tetracarboxylic acid component used as a raw material in the present production method include, but are not limited to, the compound represented by the formula (a1), as long as the same structural unit is given. It may be the derivative. Examples of the derivative include a tetracarboxylic acid corresponding to the compound represented by the formula (a1) and an alkyl ester of the tetracarboxylic acid. As the compound that gives the structural unit (A1), the compound represented by the formula (a1) is preferable.
Similarly, the compound giving the structural unit (A2) includes a compound represented by the formula (a2), but the compound is not limited to this, and may be a derivative thereof as long as the same structural unit is given. Examples of the derivative include a tetracarboxylic acid corresponding to the compound represented by the formula (a2) and an alkyl ester of the tetracarboxylic acid. As the compound that gives the structural unit (A2), the compound represented by the formula (a2) is preferable.
Further, the compound giving the structural unit (A3) includes, but is not limited to, the compound represented by the formula (a3), and may be a derivative thereof as long as the same structural unit is given. Examples of the derivative include a tetracarboxylic acid corresponding to the compound represented by the formula (a3) and an alkyl ester of the tetracarboxylic acid. As the compound that gives the structural unit (A3), the compound represented by the formula (a3) is preferable.
〔ジアミン成分〕
本製造方法における原料として用いられるジアミン成分として、構成単位(B1)を与える化合物としては、ジアミンが挙げられるが、それに限られず、同じ構成単位を与える範囲でその誘導体であってもよい。当該誘導体としては、ジアミンに対応するジイソシアネートが挙げられる。構成単位(B1)を与える化合物としては、ジアミンが好ましい。
同様に、構成単位(B2)を与える化合物としては、ジアミンが挙げられるが、それに限られず、同じ構成単位を与える範囲でその誘導体であってもよい。当該誘導体としては、ジアミンに対応するジイソシアネートが挙げられる。構成単位(B2)を与える化合物としては、ジアミンが好ましい。
更に、構成単位(B3)を与える化合物としては、ジアミンが挙げられるが、それに限られず、同じ構成単位を与える範囲でその誘導体であってもよい。当該誘導体としては、ジアミンに対応するジイソシアネートが挙げられる。構成単位(B3)を与える化合物としては、ジアミンが好ましい。
[Diamine component]
Examples of the compound that gives a structural unit (B1) as a diamine component used as a raw material in the present production method include diamine, but the compound is not limited to this, and may be a derivative thereof as long as the same structural unit is given. Examples of the derivative include diisocyanates corresponding to diamines. Diamine is preferable as the compound that gives the structural unit (B1).
Similarly, the compound that gives the structural unit (B2) includes, but is not limited to, a derivative thereof as long as the same structural unit is given. Examples of the derivative include diisocyanates corresponding to diamines. Diamine is preferable as the compound that gives the structural unit (B2).
Further, the compound that gives the structural unit (B3) includes, but is not limited to, a derivative thereof as long as the same structural unit is given. Examples of the derivative include diisocyanates corresponding to diamines. Diamine is preferable as the compound that gives the structural unit (B3).
本発明において、工程1及び工程2を含めた共重合体の製造の全工程に用いるテトラカルボン酸成分とジアミン成分の仕込み量比は、テトラカルボン酸成分1モルに対してジアミン成分が0.9~1.1モルであることが好ましい。 In the present invention, the ratio of the amount of the tetracarboxylic acid component to the diamine component charged in all the steps of producing the copolymer including the steps 1 and 2 is 0.9 for the diamine component with respect to 1 mol of the tetracarboxylic acid component. It is preferably ~ 1.1 mol.
〔末端封止剤〕
また、重合体(X)の製造には、前述のテトラカルボン酸成分及びジアミン成分の他に、末端封止剤を用いてもよい。末端封止剤は、工程1及び2の両方を行う場合、工程2の際に用いることが好ましい。
末端封止剤としてはモノアミン類あるいはジカルボン酸類が好ましい。導入される末端封止剤の仕込み量としては、テトラカルボン酸成分1モルに対して0.0001~0.1モルが好ましく、特に0.001~0.06モルが好ましい。モノアミン類末端封止剤としては、例えば、メチルアミン、エチルアミン、プロピルアミン、ブチルアミン、ベンジルアミン、4-メチルベンジルアミン、4-エチルベンジルアミン、4-ドデシルベンジルアミン、3-メチルベンジルアミン、3-エチルベンジルアミン、アニリン、3-メチルアニリン、4-メチルアニリン等が推奨される。これらのうち、ベンジルアミン、アニリンが好適に使用できる。ジカルボン酸類末端封止剤としては、ジカルボン酸類が好ましく、その一部を閉環していてもよい。例えば、フタル酸、無水フタル酸、4-クロロフタル酸、テトラフルオロフタル酸、2,3-ベンゾフェノンジカルボン酸、3,4-ベンゾフェノンジカルボン酸、シクロペンタン-1,2-ジカルボン酸、4-シクロヘキセン-1,2-ジカルボン酸等が推奨される。これらのうち、フタル酸、無水フタル酸が好適に使用できる。
[End sealant]
Further, in the production of the polymer (X), an end-capping agent may be used in addition to the above-mentioned tetracarboxylic acid component and diamine component. The terminal encapsulant is preferably used in step 2 when both steps 1 and 2 are performed.
As the terminal encapsulant, monoamines or dicarboxylic acids are preferable. The amount of the terminal encapsulant to be introduced is preferably 0.0001 to 0.1 mol, particularly preferably 0.001 to 0.06 mol, based on 1 mol of the tetracarboxylic acid component. Examples of the monoamine terminal encapsulant include methylamine, ethylamine, propylamine, butylamine, benzylamine, 4-methylbenzylamine, 4-ethylbenzylamine, 4-dodecylbenzylamine, 3-methylbenzylamine, 3-. Ethylbenzylamine, aniline, 3-methylaniline, 4-methylaniline and the like are recommended. Of these, benzylamine and aniline can be preferably used. As the dicarboxylic acid terminal encapsulant, dicarboxylic acids are preferable, and a part thereof may be ring-closed. For example, phthalic acid, phthalic acid anhydride, 4-chlorophthalic acid, tetrafluorophthalic acid, 2,3-benzophenonedicarboxylic acid, 3,4-benzophenonedicarboxylic acid, cyclopentane-1,2-dicarboxylic acid, 4-cyclohexene-1. , 2-Dicarboxylic acid, etc. are recommended. Of these, phthalic acid and phthalic anhydride can be preferably used.
〔溶剤〕
重合体(X)の製造方法に用いられる溶剤は、生成するイミド-アミド酸共重合体を溶解できるものであればよい。例えば、非プロトン性溶剤、フェノール系溶剤、エーテル系溶剤、カーボネート系溶剤等が挙げられる。
〔solvent〕
The solvent used in the method for producing the polymer (X) may be any solvent as long as it can dissolve the imide-amidoic acid copolymer to be produced. For example, an aprotic solvent, a phenol solvent, an ether solvent, a carbonate solvent and the like can be mentioned.
非プロトン性溶剤の具体例としては、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、N-メチルカプロラクタム、1,3-ジメチルイミダゾリジノン、テトラメチル尿素等のアミド系溶剤、γ-ブチロラクトン、γ-バレロラクトン等のラクトン系溶剤、ヘキサメチルホスホリックアミド、ヘキサメチルホスフィントリアミド等の含リン系アミド系溶剤、ジメチルスルホン、ジメチルスルホキシド、スルホラン等の含硫黄系溶剤、アセトン、メチルエチルケトン、シクロヘキサノン、メチルシクロヘキサノン等のケトン系溶剤、酢酸(2-メトキシ-1-メチルエチル)等のエステル系溶剤等が挙げられる。 Specific examples of the aprotonic solvent include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactum, 1,3-dimethylimidazolidinone, tetramethylurea and the like. Amide-based solvent, lactone-based solvent such as γ-butyrolactone and γ-valerolactone, phosphorus-containing amide-based solvent such as hexamethylphosphoric amide and hexamethylphosphintriamide, and sulfur-containing solvent such as dimethylsulfone, dimethylsulfoxide, and sulfolane. Examples thereof include a system solvent, a ketone solvent such as acetone, methyl ethyl ketone, cyclohexanone and methylcyclohexanone, and an ester solvent such as acetic acid (2-methoxy-1-methylethyl).
フェノール系溶剤の具体例としては、フェノール、o-クレゾール、m-クレゾール、p-クレゾール、2,3-キシレノール、2,4-キシレノール、2,5-キシレノール、2,6-キシレノール、3,4-キシレノール、3,5-キシレノール等が挙げられる。
エーテル系溶剤の具体例としては、1,2-ジメトキシエタン、ビス(2-メトキシエチル)エーテル、1,2-ビス(2-メトキシエトキシ)エタン、ビス〔2-(2-メトキシエトキシ)エチル〕エーテル、テトラヒドロフラン、1,4-ジオキサン等が挙げられる。
カーボネート系溶剤の具体的な例としては、ジエチルカーボネート、メチルエチルカーボネート、エチレンカーボネート、プロピレンカーボネート等が挙げられる。
上記反応溶剤の中でも、アミド系溶剤又はラクトン系溶剤が好ましく、アミド系溶剤がより好ましく、N-メチル-2-ピロリドンが更に好ましい。上記の反応溶剤は単独で又は2種以上混合して用いてもよい。
Specific examples of the phenolic solvent include phenol, o-cresol, m-cresol, p-cresol, 2,3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6-xylenol, 3,4. -Xylenol, 3,5-xylenol and the like can be mentioned.
Specific examples of the ether solvent include 1,2-dimethoxyethane, bis (2-methoxyethyl) ether, 1,2-bis (2-methoxyethoxy) ethane, and bis [2- (2-methoxyethoxy) ethyl]. Examples include ether, tetrahydrofuran, 1,4-dioxane and the like.
Specific examples of the carbonate solvent include diethyl carbonate, methyl ethyl carbonate, ethylene carbonate, propylene carbonate and the like.
Among the above reaction solvents, an amide solvent or a lactone solvent is preferable, an amide solvent is more preferable, and N-methyl-2-pyrrolidone is further preferable. The above reaction solvent may be used alone or in combination of two or more.
<化合物(Y)>
本発明の重合体組成物に含まれる化合物(Y)は、下記一般式(3)で表される。
(式(3)中、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、nは0~2である。)
化合物(Y)を含むことで、耐熱性を有しつつ、低黄色度のフィルムを得ることができ、更にフィルムの透明性も向上させることができる。
<Compound (Y)>
The compound (Y) contained in the polymer composition of the present invention is represented by the following general formula (3).
In the formula (3), R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. And n is 0 to 2.)
By containing the compound (Y), a film having a low yellowness can be obtained while having heat resistance, and the transparency of the film can be further improved.
式(3)において、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、好ましくは炭素数1~30のアルキル基である。
複数のR3は、同一でも異なっていてもよいが、好ましくは同一である。
nは0~2であり、好ましくは1~2である。
In the formula (3), R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. It is preferably an alkyl group having 1 to 30 carbon atoms.
The plurality of R 3s may be the same or different, but are preferably the same.
n is 0 to 2, preferably 1 to 2.
化合物(Y)は、リン化合物であり、化合物(Y)の具体例としては、酸性リン酸エステル及びリン酸からなる群から選ばれる少なくとも1つが挙げられ、好ましくは酸性リン酸エステルである。
酸性リン酸エステルとしては、イソトリデシルアシッドホスフェイト、ジブチルホスフェイト等が挙げられ、好ましくはイソトリデシルアシッドホスフェイトである。
The compound (Y) is a phosphorus compound, and specific examples of the compound (Y) include at least one selected from the group consisting of an acidic phosphoric acid ester and a phosphoric acid, and an acidic phosphoric acid ester is preferable.
Examples of the acidic phosphoric acid ester include isotridecyl acid phosphate, dibutyl phthalate and the like, and isotridecyl acid phosphate is preferable.
化合物(Y)の含有量は、重合体(X)に対して、好ましくは10ppm以上10,000ppm以下であり、より好ましくは100ppm以上5,000ppm以下であり、更に好ましくは500ppm以上2,000ppm以下である。化合物(Y)の量がこの範囲であることで、耐熱性を有しつつ、低黄色度のフィルムを得ることができ、更にフィルムの透明性も向上させることができる。なお、本明細書において、「ppm」は質量百万分率を示す。 The content of the compound (Y) is preferably 10 ppm or more and 10,000 ppm or less, more preferably 100 ppm or more and 5,000 ppm or less, and further preferably 500 ppm or more and 2,000 ppm or less with respect to the polymer (X). Is. When the amount of the compound (Y) is in this range, a film having a low yellowness can be obtained while having heat resistance, and the transparency of the film can be further improved. In this specification, "ppm" indicates parts per million by mass.
[ワニス]
本発明のワニスは、上述の重合体組成物が有機溶媒に溶解してなるものである。即ち、本発明のワニスは、重合体(X)及び化合物(Y)が有機溶媒に溶解してなるものであり、本発明のワニスは、重合体(X)、化合物(Y)及び有機溶媒を含み、重合体(X)及び化合物(Y)は当該有機溶媒に溶解している。
有機溶媒は重合体(X)及び化合物(Y)が溶解するものであればよく、特に限定されないが、重合体(X)の製造に用いられる溶剤として上述した化合物を、単独又は2種以上を混合して用いることが好ましい。
本発明のワニスは、上述の重合体(X)溶液に化合物(Y)を混合、溶解させたものであってもよいし、更に希釈溶剤を追加したものであってもよい。
[varnish]
The varnish of the present invention is obtained by dissolving the above-mentioned polymer composition in an organic solvent. That is, the varnish of the present invention is formed by dissolving the polymer (X) and the compound (Y) in an organic solvent, and the varnish of the present invention contains the polymer (X), the compound (Y) and the organic solvent. The polymer (X) and the compound (Y) are dissolved in the organic solvent.
The organic solvent may be any one that dissolves the polymer (X) and the compound (Y), and is not particularly limited, but the above-mentioned compound may be used alone or in combination of two or more as the solvent used for producing the polymer (X). It is preferable to mix and use.
The varnish of the present invention may be one in which compound (Y) is mixed and dissolved in the above-mentioned polymer (X) solution, or one in which a diluting solvent is further added.
本発明のワニスに含まれる重合体(X)に、式(2)で表される繰り返し単位(アミド酸部分)を含む場合、アミド酸部分のイミド化を効率よく進行させる観点から、更にイミド化触媒及び脱水触媒を含有させることができる。イミド化触媒としては、沸点が40℃以上180℃以下であるイミド化触媒であればよく、沸点が180℃以下のアミン化合物が好ましいものとして挙げられる。沸点が180℃以下のイミド化触媒であれば、フィルム形成後、高温での乾燥時に該フィルムが着色し、外観が損なわれるおそれがない。また、沸点が40℃以上のイミド化触媒であれば、十分にイミド化が進行する前に揮発する可能性を回避できる。
イミド化触媒として好適に用いられるアミン化合物としては、ピリジン又はピコリンが挙げられる。上記のイミド化触媒は単独で又は2種以上を組み合わせて用いてもよい。
脱水触媒としては、無水酢酸、プロピオン酸無水物、n-酪酸無水物、安息香酸無水物、トリフルオロ酢酸無水物等の酸無水物;ジシクロヘキシルカルボジイミド等のカルボジイミド化合物;等を挙げることができる。これらは単独で又は2種以上を組み合わせて用いてもよい。
When the polymer (X) contained in the varnish of the present invention contains a repeating unit (amidoic acid moiety) represented by the formula (2), further imidization is performed from the viewpoint of efficiently advancing the imidization of the amidic acid moiety. A catalyst and a dehydration catalyst can be contained. The imidization catalyst may be any imidization catalyst having a boiling point of 40 ° C. or higher and 180 ° C. or lower, and an amine compound having a boiling point of 180 ° C. or lower is preferable. If the imidization catalyst has a boiling point of 180 ° C. or lower, the film will be colored when dried at a high temperature after the film is formed, and the appearance will not be impaired. Further, if the imidization catalyst has a boiling point of 40 ° C. or higher, the possibility of volatilization before the imidization proceeds sufficiently can be avoided.
Examples of the amine compound preferably used as an imidization catalyst include pyridine and picoline. The above imidization catalyst may be used alone or in combination of two or more.
Examples of the dehydration catalyst include acid anhydrides such as acetic anhydride, propionic acid anhydride, n-butyric acid anhydride, benzoic acid anhydride and trifluoroacetic anhydride; and carbodiimide compounds such as dicyclohexylcarbodiimide. These may be used alone or in combination of two or more.
本発明のワニスに含まれる重合体(X)は溶媒溶解性を有しているため、高濃度のワニスとすることができる。本発明のワニスは、重合体(X)を3~40質量%含むことが好ましく、5~40質量%含むことがより好ましく、10~30質量%含むことが更に好ましい。ワニスの粘度は0.1~100Pa・sが好ましく、0.1~20Pa・sがより好ましい。ワニスの粘度は、E型粘度計を用いて25℃で測定された値である。
また、本発明のワニスは、ポリイミドフィルムの要求特性を損なわない範囲で、無機フィラー、接着促進剤、剥離剤、難燃剤、紫外線安定剤、界面活性剤、レベリング剤、消泡剤、蛍光増白剤、架橋剤、重合開始剤、感光剤等の各種添加剤を含んでもよい。
本発明のワニスの製造方法は特に限定されず、公知の方法を適用することができる。
Since the polymer (X) contained in the varnish of the present invention has solvent solubility, it can be made into a high-concentration varnish. The varnish of the present invention preferably contains the polymer (X) in an amount of 3 to 40% by mass, more preferably 5 to 40% by mass, and even more preferably 10 to 30% by mass. The viscosity of the varnish is preferably 0.1 to 100 Pa · s, more preferably 0.1 to 20 Pa · s. The viscosity of the varnish is a value measured at 25 ° C. using an E-type viscometer.
Further, the varnish of the present invention has an inorganic filler, an adhesion accelerator, a release agent, a flame retardant, an ultraviolet stabilizer, a surfactant, a leveling agent, an antifoaming agent, and a fluorescent whitening agent as long as the required characteristics of the polyimide film are not impaired. It may contain various additives such as an agent, a cross-linking agent, a polymerization initiator, and a photosensitizer.
The method for producing the varnish of the present invention is not particularly limited, and a known method can be applied.
[ポリイミドフィルム及びポリイミドフィルムの製造方法]
本発明のポリイミドフィルムは、重合体(X)に式(2)で表される繰り返し単位(アミド酸部分)を含む場合、重合体(X)のアミド酸部分をイミド化してなるポリイミド樹脂、及び化合物(Y)を含む。また、重合体(X)がポリイミドの場合、当該ポリイミド、あるいは更に加熱によって分子量を調整したポリイミド樹脂、及び化合物(Y)を含む。したがって、本発明のポリイミドフィルムは、耐熱性に優れ、黄色度が低い。
本発明のポリイミドフィルムは、前述のワニスを用いて製造することができる。
[Manufacturing method of polyimide film and polyimide film]
When the polymer (X) contains a repeating unit (amido acid moiety) represented by the formula (2), the polyimide film of the present invention comprises a polyimide resin obtained by imidizing the amid acid moiety of the polymer (X). Contains compound (Y). When the polymer (X) is polyimide, it contains the polyimide, a polyimide resin whose molecular weight has been further adjusted by heating, and compound (Y). Therefore, the polyimide film of the present invention has excellent heat resistance and low yellowness.
The polyimide film of the present invention can be produced by using the above-mentioned varnish.
本発明のワニスを用いてポリイミドフィルムを製造する方法には特に制限はないが、次の方法によることが好ましい。
すなわち、上述のワニスを支持体上に塗布し、加熱する方法が好ましく、具体的には、重合体(X)および化合物(Y)が有機溶媒に溶解してなるワニスを支持体上に塗布し、加熱する方法が好ましい。
また、本発明のポリイミドフィルムとしては、上述のワニスを支持体上に塗布し、加熱して得られる、ポリイミドフィルムが好ましく、具体的には、重合体(X)および化合物(Y)が有機溶媒に溶解してなるワニスを支持体上に塗布し、加熱して得られる、ポリイミドフィルムが好ましい。
The method for producing a polyimide film using the varnish of the present invention is not particularly limited, but the following method is preferable.
That is, the method of applying the above-mentioned varnish on the support and heating is preferable, and specifically, the varnish in which the polymer (X) and the compound (Y) are dissolved in an organic solvent is applied on the support. , The method of heating is preferable.
Further, as the polyimide film of the present invention, a polyimide film obtained by applying the above-mentioned varnish on a support and heating it is preferable, and specifically, the polymer (X) and the compound (Y) are organic solvents. A polyimide film obtained by applying a varnish dissolved in a varnish on a support and heating it is preferable.
支持体としては、例えば、平滑な、ガラス板、金属板、プラスチックなどが挙げられる。
ワニスを支持体上に塗布、又はフィルム状に成形した後、該ワニス中に含まれる反応溶剤や希釈溶剤等の有機溶媒を加熱により除去し、重合体フィルムを得て、該重合体フィルム中に含まれる重合体にアミド酸部分がある場合、それを加熱によりイミド化(脱水閉環)し、次いで支持体から剥離することにより、ポリイミドフィルムを製造することができる。
本発明のポリイミドフィルムに含まれるポリイミド樹脂の重量平均分子量(Mw)は、フィルムの機械的強度の観点から、好ましくは10,000~800,000であり、より好ましくは30,000~500,000であり、更に好ましくは50,000~400,000であり、より更に好ましくは100,000~300,000である。なお、当該共重合体の重量平均分子量は、例えば、ゲルろ過クロマトグラフィー測定による標準ポリメチルメタクリレート(PMMA)換算値より求めることができる。
Examples of the support include a smooth glass plate, a metal plate, a plastic, and the like.
After the varnish is applied onto the support or molded into a film, the organic solvent such as the reaction solvent and the diluting solvent contained in the varnish is removed by heating to obtain a polymer film, which is then contained in the polymer film. If the polymer contained has an amic acid moiety, the polyimide film can be produced by imidizing (dehydrating and ring-closing) the polymer by heating and then peeling it from the support.
The weight average molecular weight (Mw) of the polyimide resin contained in the polyimide film of the present invention is preferably 10,000 to 800,000, more preferably 30,000 to 500,000 from the viewpoint of the mechanical strength of the film. It is more preferably 50,000 to 400,000, and even more preferably 100,000 to 300,000. The weight average molecular weight of the copolymer can be obtained from, for example, a standard polymethylmethacrylate (PMMA) conversion value measured by gel filtration chromatography.
本発明のワニスを乾燥させて重合体フィルムを得る際の加熱温度としては、好ましくは50~150℃である。重合体を加熱によりイミド化する際の加熱温度としては、好ましくは200~500℃であり、より好ましくは250~450℃であり、更に好ましくは300~430℃である。また、加熱時間は、通常1分間~6時間であり、好ましくは5分間~2時間、より好ましくは15分間~1時間である。
加熱雰囲気は、空気ガス、窒素ガス、酸素ガス、水素ガス、窒素/水素混合ガス等が挙げられるが、得られるポリイミド樹脂の着色を抑えるためには、酸素濃度が100ppm以下の窒素ガス、水素濃度が0.5%以下の窒素/水素混合ガスが好ましい。
なお、イミド化の方法は熱イミド化に限定されず、化学イミド化を適用することもできる。
The heating temperature for drying the varnish of the present invention to obtain a polymer film is preferably 50 to 150 ° C. The heating temperature for imidizing the polymer by heating is preferably 200 to 500 ° C, more preferably 250 to 450 ° C, and even more preferably 300 to 430 ° C. The heating time is usually 1 minute to 6 hours, preferably 5 minutes to 2 hours, and more preferably 15 minutes to 1 hour.
Examples of the heating atmosphere include air gas, nitrogen gas, oxygen gas, hydrogen gas, and nitrogen / hydrogen mixed gas. In order to suppress the coloring of the obtained polyimide resin, nitrogen gas and hydrogen concentration having an oxygen concentration of 100 ppm or less are used. A nitrogen / hydrogen mixed gas having a gas content of 0.5% or less is preferable.
The imidization method is not limited to thermal imidization, and chemical imidization can also be applied.
本発明のポリイミドフィルムの厚さは用途等に応じて適宜選択することができるが、好ましくは1~250μmであり、より好ましくは5~100μmであり、更に好ましくは5~50μmである。厚さが1~250μmであることで、自立膜としての実用的な使用が可能となる。
ポリイミドフィルムの厚さは、ワニスの固形分濃度や粘度を調整することにより、容易に制御することができる。
The thickness of the polyimide film of the present invention can be appropriately selected depending on the intended use and the like, but is preferably 1 to 250 μm, more preferably 5 to 100 μm, and further preferably 5 to 50 μm. When the thickness is 1 to 250 μm, it can be practically used as a self-supporting film.
The thickness of the polyimide film can be easily controlled by adjusting the solid content concentration and the viscosity of the varnish.
本発明の重合体組成物を用いることによって、耐熱性に優れ、熱処理後の色相変化も少なく、更に黄色度の低いポリイミドフィルムを得ることができ、得られる本発明のポリイミドフィルムは、耐熱性に優れ、熱処理後の色相変化も少なく、黄色度も低い。当該フィルムの有する好適な物性値は以下の通りである。
全光線透過率は、厚さ10μmのフィルムとした際に、好ましくは84%以上であり、より好ましくは87%以上であり、更に好ましくは90%以上である。
イエローインデックス(YI)は、厚さ10μmのフィルムとした際に、好ましくは16以下であり、より好ましくは12以下であり、無色性に優れる観点から、好ましくは6以下、より好ましくは4以下である。
また、1%重量減少温度は、好ましくは430℃以上であり、より好ましくは480℃以上であり、更に好ましくは500℃以上であり、より更に好ましくは510℃以上である。ここで、1%重量減少温度は、ポリイミドフィルムを昇温速度10℃/minで40~550℃まで昇温し、300℃における重量と比較して、重量が1%減少した時の温度である。
なお、本発明における上述の物性値は、具体的には実施例に記載の方法で測定することができる。
By using the polymer composition of the present invention, it is possible to obtain a polyimide film having excellent heat resistance, little change in hue after heat treatment, and a low yellowness, and the obtained polyimide film of the present invention has heat resistance. Excellent, little change in hue after heat treatment, and low yellowness. The suitable physical property values of the film are as follows.
The total light transmittance is preferably 84% or more, more preferably 87% or more, and further preferably 90% or more when the film has a thickness of 10 μm.
The yellow index (YI) is preferably 16 or less, more preferably 12 or less, and preferably 6 or less, more preferably 4 or less from the viewpoint of excellent colorlessness, when a film having a thickness of 10 μm is formed. be.
The 1% weight loss temperature is preferably 430 ° C. or higher, more preferably 480 ° C. or higher, still more preferably 500 ° C. or higher, and even more preferably 510 ° C. or higher. Here, the 1% weight loss temperature is the temperature at which the polyimide film is heated to 40 to 550 ° C. at a heating rate of 10 ° C./min and the weight is reduced by 1% as compared with the weight at 300 ° C. ..
The above-mentioned physical property values in the present invention can be specifically measured by the method described in Examples.
本発明のポリイミドフィルムは、カラーフィルター、フレキシブルディスプレイ、半導体部品、光学部材等の各種部材用のフィルムとして好適に用いられる。本発明のポリイミドフィルムは、液晶ディスプレイやOLEDディスプレイ等の画像表示装置の基板として、特に好適に用いられる。 The polyimide film of the present invention is suitably used as a film for various members such as color filters, flexible displays, semiconductor parts, and optical members. The polyimide film of the present invention is particularly preferably used as a substrate for an image display device such as a liquid crystal display or an OLED display.
以下に、実施例により本発明を具体的に説明する。但し、本発明はこれらの実施例により何ら制限されるものではない。
実施例及び比較例で得たフィルムの各物性は以下に示す方法によって測定した。
Hereinafter, the present invention will be specifically described with reference to Examples. However, the present invention is not limited to these examples.
The physical characteristics of the films obtained in Examples and Comparative Examples were measured by the methods shown below.
(1)フィルム厚さ
フィルム厚さは、株式会社ミツトヨ製のマイクロメーターを用いて測定した。
なお、実施例9~10及び比較例8~9のフィルム厚さは、膜厚測定器 Filmetrics F20(フィルメトリクス株式会社製)を用いて測定した。
(1) Film thickness The film thickness was measured using a micrometer manufactured by Mitutoyo Co., Ltd.
The film thicknesses of Examples 9 to 10 and Comparative Examples 8 to 9 were measured using a film thickness measuring device Filmtrics F20 (manufactured by Filmometrics Co., Ltd.).
(2)全光線透過率、イエローインデックス(YI)
全光線透過率はJIS K7105:1981に準拠し、YIはASTM D1925(C光源、2°)に準拠し、日本電色工業株式会社製の色彩・濁度同時測定器「COH7700」を用いて測定した。
(2) Total light transmittance, yellow index (YI)
Total light transmittance conforms to JIS K7105: 1981, YI conforms to ASTM D1925 (C light source, 2 °), and is measured using a color and turbidity simultaneous measuring instrument "COH7700" manufactured by Nippon Denshoku Industries Co., Ltd. did.
(3)1%重量減少温度(Td1%)
株式会社日立ハイテクサイエンス製の示差熱熱重量同時測定装置「NEXTA STA200RV」を用いた。試料を昇温速度10℃/minで40~150℃まで昇温し、150℃で30分保持し、水分を除去したあと550℃まで昇温した。150℃で30分保持した後の重量と比較して、重量が1%減少した時の温度を1%重量減少温度とした。重量減少温度は数値が大きいほど優れる。
(3) 1% weight loss temperature (Td1%)
A differential thermogravimetric simultaneous measuring device "NEXTA STA200RV" manufactured by Hitachi High-Tech Science Corporation was used. The temperature of the sample was raised to 40 to 150 ° C. at a heating rate of 10 ° C./min, held at 150 ° C. for 30 minutes, and after removing water, the temperature was raised to 550 ° C. The temperature at which the weight was reduced by 1% as compared with the weight after holding at 150 ° C. for 30 minutes was defined as the 1% weight loss temperature. The larger the value, the better the weight reduction temperature.
(4)積層膜評価
画像表示装置用ディスプレイの製造工程を模して、積層膜を製造し、熱処理を行い、熱処理後の色相変化を目視にて評価した。積層膜は次のように作成した。
実施例及び比較例で得られたポリイミドフィルムを剥離せず、ポリイミドフィルム上にスパッタにより厚さ300nmのSiO2膜を成形し、その上に厚さ1230nmのITO(酸化インジウムスズ)膜を形成し、アニーリング(加熱)を1時間行った。アニーリング(加熱)温度は、実施例1~8及び比較例1~7は360℃、実施例9~10及び比較例8~9は400℃で行った。
アニーリング前後の積層膜の黄変(黄色系の色濃度の増加)の有無を目視にて下記の基準で評価した。
無(黄変無し):アニーリング前後の積層膜で黄変が見られない(色相変化なし)
有(黄変有り):アニーリング前後の積層膜で黄変が見られる(色相変化あり)
無(黄変無し)であれば、熱処理後の色相変化が少なく、良好である。
(4) Evaluation of laminated film A laminated film was manufactured, heat-treated, and the hue change after the heat treatment was visually evaluated, imitating the manufacturing process of a display for an image display device. The laminated film was prepared as follows.
The polyimide films obtained in Examples and Comparative Examples were not peeled off, a SiO 2 film having a thickness of 300 nm was formed on the polyimide film by sputtering, and an ITO (indium tin oxide) film having a thickness of 1230 nm was formed on the SiO 2 film. , Annie ring (heating) was performed for 1 hour. The annealing (heating) temperature was 360 ° C. for Examples 1 to 8 and Comparative Examples 1 to 7, and 400 ° C. for Examples 9 to 10 and Comparative Examples 8 to 9.
The presence or absence of yellowing (increase in yellowish color density) of the laminated film before and after annealing was visually evaluated according to the following criteria.
No (no yellowing): No yellowing is seen in the laminated film before and after annealing (no change in hue)
Yes (with yellowing): Yellowing is seen in the laminated film before and after annealing (with hue change)
If there is no yellowing (no yellowing), there is little change in hue after heat treatment, which is good.
実施例及び比較例にて使用したテトラカルボン酸成分及びジアミン成分、並びにその略号等は下記の通りである。
<テトラカルボン酸成分>
CpODA:ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸二無水物(式(a1)で表される化合物)
s-BPDA:3,3’,4,4’-ビフェニルテトラカルボン酸二無水物(三菱ケミカル株式会社製、式(a2s)で表される化合物)
BPAF:9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(JFEケミカル株式会社製;式(a3)で表される化合物)
<ジアミン成分>
TFMB:2,2’-ビス(トリフルオロメチル)ベンジジン(式(b121)で表される化合物)
3,5-DABA:3,5-ジアミノ安息香酸(式(b21)で表される化合物)
4-BAAB:4-アミノフェニル-4-アミノベンゾエート(日本純良薬品株式会社製;式(b3)で表される化合物)
<リン化合物>
JP-513:イソトリデシルアシッドホスフェイト(城北化学工業株式会社製、式(3)において、R3がイソトリデシル基であり、nが1である化合物と、R3がイソトリデシル基であり、nが2である化合物の1:1混合物)
DBP:ジブチルホスフェイト(城北化学工業株式会社製、式(3)において、R3がブチル基であり、nが2である化合物)
リン酸:式(3)において、nが0である化合物
リン酸トリメチル:式(3)において、R3がメチル基であり、nが3である化合物
トリフェニルホスフィン:式(3)において、R3がフェニル基であり、nが3である化合物
<その他の化合物>
イルガノックス1010(酸化防止剤):ペンタエリトリトールテトラキス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナート](BASFジャパン株式会社製)
<表面調整剤>
BYK-378:シリコーン系表面調整剤(ビックケミー・ジャパン株式会社製)
The tetracarboxylic acid component and diamine component used in Examples and Comparative Examples, and their abbreviations and the like are as follows.
<Tetracarboxylic acid component>
CpODA: Norbornane-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornane-5,5'', 6,6''-tetracarboxylic dianhydride (represented by formula (a1)) Compounds to be used)
s-BPDA: 3,3', 4,4'-biphenyltetracarboxylic dianhydride (manufactured by Mitsubishi Chemical Corporation, compound represented by formula (a2s))
BPAF: 9,9-bis (3,4-dicarboxyphenyl) fluorene dianhydride (manufactured by JFE Chemical Co., Ltd .; compound represented by formula (a3))
<Diamine component>
TFMB: 2,2'-bis (trifluoromethyl) benzidine (compound represented by the formula (b121))
3,5-DABA: 3,5-diaminobenzoic acid (compound represented by the formula (b21))
4-BAAB: 4-Aminophenyl-4-aminobenzoate (manufactured by Nippon Pure Chemical Industries, Ltd .; compound represented by formula (b3))
<Phosphorus compound>
JP-513: Isotridecyl acid phosphate (manufactured by Johoku Chemical Industry Co., Ltd., in formula (3), R 3 is an isotridecyl group and n is 1, and R 3 is an isotridecyl group and n is. 1: 1 mixture of compounds that are 2)
DBP: Dibutyl phosphate (manufactured by Johoku Chemical Industry Co., Ltd., a compound in which R 3 is a butyl group and n is 2 in formula (3)).
Phosphoric acid: A compound in which n is 0 in the formula (3) trimethyl phosphate: A compound in which R 3 is a methyl group and n is 3 in the formula (3) Triphenylphosphine: R in the formula (3) Compounds in which 3 is a phenyl group and n is 3 <Other compounds>
Ilganox 1010 (antioxidant): Pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (manufactured by BASF Japan Ltd.)
<Surface conditioner>
BYK-378: Silicone-based surface conditioner (manufactured by Big Chemie Japan Co., Ltd.)
実施例及び比較例において使用した、溶媒及び触媒の略号等は下記の通りである。
NMP:N-メチル-2-ピロリドン(東京純薬工業株式会社製)
GBL:γ-ブチロラクトン(三菱ケミカル株式会社製)
TEA:トリエチルアミン(関東化学株式会社製)
The abbreviations of the solvent and the catalyst used in the examples and comparative examples are as follows.
NMP: N-methyl-2-pyrrolidone (manufactured by Tokyo Junyaku Kogyo Co., Ltd.)
GBL: γ-Butyrolactone (manufactured by Mitsubishi Chemical Corporation)
TEA: Triethylamine (manufactured by Kanto Chemical Co., Inc.)
〈実施例1〉
ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた1Lの5つ口丸底フラスコに、TFMBを32.024g(0.100モル)とNMPを196.627g投入し、系内温度50℃、窒素雰囲気下、回転数150rpmで撹拌して溶液を得た。
この溶液に、s-BPDAを29.422g(0.100モル)と、NMPを49.157gとを一括で投入し、マントルヒーターで50℃に保持したまま7時間撹拌した。
その後、NMPを307.230g添加して、更に約3時間撹拌して均一化して、固形分濃度10.0質量%のポリアミド酸ワニスを得た。
<Example 1>
32.024g (0.100mol) of TFMB in a 1L 5-necked round-bottom flask equipped with a stainless half-moon stirring blade, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. And NMP was added in an amount of 196.627 g, and the mixture was stirred at a system temperature of 50 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
29.422 g (0.100 mol) of s-BPDA and 49.157 g of NMP were collectively added to this solution, and the mixture was stirred with a mantle heater at 50 ° C. for 7 hours.
Then, 307.230 g of NMP was added, and the mixture was further stirred for about 3 hours to homogenize to obtain a polyamic acid varnish having a solid content concentration of 10.0% by mass.
得られたワニス100gにJP-513を0.01g(ポリアミド酸に対して1000ppm)、BYK-378を0.01g(ポリアミド酸に対して1000ppm)投入し30分間撹拌して均一化し、ポリアミド酸組成物ワニスを得た。
続いてガラス板上に、得られたポリアミド酸組成物ワニスをスピンコートにより塗布し、ホットプレートで80℃、20分間保持し、その後、熱風乾燥機に移し、窒素雰囲気下、昇温速度5℃/minで420℃まで昇温し、窒素雰囲気下、熱風乾燥機中420℃で60分加熱し、溶媒を蒸発させ、熱イミド化させ、ポリイミドフィルムを得た。結果を表1に示す。
To 100 g of the obtained varnish, 0.01 g of JP-513 (1000 ppm with respect to polyamic acid) and 0.01 g of BYK-378 (1000 ppm with respect to polyamic acid) were added and stirred for 30 minutes to homogenize the composition. I got a varnish.
Subsequently, the obtained polyamic acid composition varnish was applied onto a glass plate by spin coating, held at 80 ° C. for 20 minutes on a hot plate, and then transferred to a hot air dryer at a heating rate of 5 ° C. under a nitrogen atmosphere. The temperature was raised to 420 ° C. at / min and heated in a hot air dryer at 420 ° C. for 60 minutes in a nitrogen atmosphere to evaporate the solvent and thermally imidize it to obtain a polyimide film. The results are shown in Table 1.
〈実施例2~3及び比較例2~4〉
JP-513 0.01g(ポリアミド酸に対して1000ppm)に替えて、表1に示したリン化合物又はその他の化合物をそれぞれ0.01g(ポリアミド酸に対して1000ppm)用いた以外は、実施例1と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
<Examples 2 to 3 and Comparative Examples 2 to 4>
Example 1 except that 0.01 g (1000 ppm with respect to polyamic acid) of each of the phosphorus compounds or other compounds shown in Table 1 was used instead of 0.01 g (1000 ppm with respect to polyamic acid) of JP-513. A polyimide film was obtained by the same method as in the above. The results are shown in Table 1.
〈比較例1〉
JP-513を用いなかった以外は、実施例1と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
<Comparative Example 1>
A polyimide film was obtained by the same method as in Example 1 except that JP-513 was not used. The results are shown in Table 1.
〈実施例4〉
ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた1Lの5つ口丸底フラスコに、TFMBを26.644g(0.083モル)、3,5-DABAを3.165g(0.021モル)とGBLを163.792g投入し、系内温度70℃、窒素雰囲気下、回転数150rpmで撹拌して溶液を得た。
この溶液に、CpODAを38.438g(0.100モル)とGBLを40.948gとを一括で添加した後、イミド化触媒としてTEAを0.506g、トリエチレンジアミン(東京化成工業株式会社製)0.056g投入し、マントルヒーターで加熱し、約20分かけて反応系内温度を190℃まで上げた。留去される成分を捕集し、回転数を粘度上昇に合わせて調整しつつ、反応系内温度を190℃に保持して3時間還流した。
その後、固形分濃度が10質量%になるようGBLを添加して、反応系内温度を120℃まで冷却した後、更に約1時間撹拌して均一化しポリイミドワニスを得た。
<Example 4>
26.644 g (0.083 mol) of TFMB in a 1 L 5-necked round-bottom flask equipped with a stainless half-moon agitator, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. , 3,5-DABA (3.165 g (0.021 mol)) and GBL (163.792 g) were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
To this solution, 38.438 g (0.100 mol) of CpODA and 40.948 g of GBL were added in a batch, then 0.506 g of TEA as an imidization catalyst and triethylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.) 0. .056 g was added and heated with a mantle heater, and the temperature inside the reaction system was raised to 190 ° C. over about 20 minutes. The components to be distilled off were collected, and the temperature inside the reaction system was maintained at 190 ° C. and refluxed for 3 hours while adjusting the rotation speed according to the increase in viscosity.
Then, GBL was added so that the solid content concentration became 10% by mass, the temperature in the reaction system was cooled to 120 ° C., and then the mixture was further stirred for about 1 hour to homogenize to obtain a polyimide varnish.
得られたワニス100gにJP-513を0.01g(ポリイミドに対して1000ppm)、BYK-378を0.01g(ポリイミドに対して1000ppm)投入し30分間撹拌して均一化し、ポリイミド組成物ワニスを得た。
続いてガラス板上に、得られたポリイミド組成物ワニスをスピンコートにより塗布し、ホットプレートで80℃、20分間保持し、その後、熱風乾燥機に移し、窒素雰囲気下、昇温速度5℃/minで420℃まで昇温し、窒素雰囲気下、熱風乾燥機中420℃で60分加熱し、溶媒を蒸発させ、ポリイミドフィルムを得た。結果を表1に示す。
To 100 g of the obtained varnish, 0.01 g of JP-513 (1000 ppm with respect to polyimide) and 0.01 g of BYK-378 (1000 ppm with respect to polyimide) were added and stirred for 30 minutes to homogenize the polyimide composition varnish. Obtained.
Subsequently, the obtained polyimide composition varnish was applied onto a glass plate by spin coating, held at 80 ° C. for 20 minutes on a hot plate, and then transferred to a hot air dryer to raise the temperature at 5 ° C./ The temperature was raised to 420 ° C. in min, and the mixture was heated in a hot air dryer at 420 ° C. for 60 minutes under a nitrogen atmosphere to evaporate the solvent to obtain a polyimide film. The results are shown in Table 1.
〈実施例5及び6〉
JP-513 0.01g(ポリアミド酸に対して1000ppm)に替えて、表1に示したリン化合物をそれぞれ0.01g(ポリアミド酸に対して1000ppm)用いた以外は、実施例4と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
<Examples 5 and 6>
The same method as in Example 4 except that 0.01 g (1000 ppm with respect to polyamic acid) of each of the phosphorus compounds shown in Table 1 was used instead of 0.01 g (1000 ppm with respect to polyamic acid) of JP-513. To obtain a polyimide film. The results are shown in Table 1.
〈比較例5〉
JP-513を用いなかった以外は、実施例4と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
<Comparative Example 5>
A polyimide film was obtained by the same method as in Example 4 except that JP-513 was not used. The results are shown in Table 1.
〈実施例7〉
ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた1Lの5つ口丸底フラスコに、TFMBを25.619g(0.080モル)、3,5-DABAを3.043g(0.020モル)とGBLを156.713g投入し、系内温度70℃、窒素雰囲気下、回転数150rpmで撹拌して溶液を得た。
この溶液に、CpODAを30.750g(0.080モル)とs-BPDAを5.884g(0.020モル)とGBLを39.178gとを一括で添加した後、イミド化触媒としてTEAを0.506g、トリエチレンジアミン(東京化成工業株式会社製)0.056g投入し、マントルヒーターで加熱し、約20分かけて反応系内温度を190℃まで上げた。留去される成分を捕集し、回転数を粘度上昇に合わせて調整しつつ、反応系内温度を190℃に保持して2時間還流した。
その後、固形分濃度が10質量%になるようGBLを加えて、反応系内温度を120℃まで冷却した後、更に約1時間撹拌して均一化し、固形分濃度10質量%のポリイミドワニスを得た。
<Example 7>
25.619 g (0.080 mol) of TFMB in a 1 L 5-necked round-bottom flask equipped with a stainless half-moon agitator, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. , 3,5-DABA (3.043 g (0.020 mol)) and GBL (156.713 g) were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
To this solution, 30.750 g (0.080 mol) of CpODA, 5.884 g (0.020 mol) of s-BPDA and 39.178 g of GBL were added in a batch, and then TEA was 0 as an imidization catalyst. .506 g and 0.056 g of triethylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.) were added and heated with a mantle heater to raise the temperature inside the reaction system to 190 ° C. over about 20 minutes. The components to be distilled off were collected, and the temperature inside the reaction system was maintained at 190 ° C. and refluxed for 2 hours while adjusting the rotation speed according to the increase in viscosity.
Then, GBL was added so that the solid content concentration became 10% by mass, the temperature in the reaction system was cooled to 120 ° C., and then the mixture was further stirred for about 1 hour to homogenize to obtain a polyimide varnish having a solid content concentration of 10% by mass. rice field.
得られたワニス100gにJP-513を0.01g(ポリイミドに対して1000ppm)、BYK-378を0.01g(ポリイミドに対して1000ppm)投入し30分間撹拌して均一化し、ポリイミド組成物ワニスを得た。
続いてガラス板上に、得られたポリイミド組成物ワニスをスピンコートにより塗布し、ホットプレートで80℃、20分間保持し、その後、熱風乾燥機に移し、窒素雰囲気下、昇温速度5℃/minで420℃まで昇温し、窒素雰囲気下、熱風乾燥機中420℃で60分加熱し、溶媒を蒸発させ、ポリイミドフィルムを得た。結果を表1に示す。
To 100 g of the obtained varnish, 0.01 g of JP-513 (1000 ppm with respect to polyimide) and 0.01 g of BYK-378 (1000 ppm with respect to polyimide) were added and stirred for 30 minutes to homogenize the polyimide composition varnish. Obtained.
Subsequently, the obtained polyimide composition varnish was applied onto a glass plate by spin coating, held at 80 ° C. for 20 minutes on a hot plate, and then transferred to a hot air dryer to raise the temperature at 5 ° C./ The temperature was raised to 420 ° C. in min, and the mixture was heated in a hot air dryer at 420 ° C. for 60 minutes under a nitrogen atmosphere to evaporate the solvent to obtain a polyimide film. The results are shown in Table 1.
〈比較例6〉
JP-513を用いなかった以外は、実施例7と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
<Comparative Example 6>
A polyimide film was obtained by the same method as in Example 7 except that JP-513 was not used. The results are shown in Table 1.
〈実施例8〉
ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた1Lの5つ口丸底フラスコに、TFMBを32.024g(0.100モル)とNMPを169.109g投入し、系内温度70℃、窒素雰囲気下、回転数150rpmで撹拌して溶液を得た。
この溶液に、CpODAを38.438g(0.100モル)とNMPを42.277gとを一括で添加した後、イミド化触媒としてTEAを0.506g、トリエチレンジアミン(東京化成工業株式会社製)0.056g投入し、マントルヒーターで加熱し、約20分かけて反応系内温度を190℃まで上げた。留去される成分を捕集し、回転数を粘度上昇に合わせて調整しつつ、反応系内温度を190℃に保持して2時間還流した。
その後、固形分濃度が10質量%になるようNMPを添加して、反応系内温度を120℃まで冷却した後、更に約1時間撹拌して均一化しポリイミドワニスを得た。
<Example 8>
32.024g (0.100mol) of TFMB in a 1L 5-necked round-bottom flask equipped with a stainless half-moon stirring blade, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. And 169.109 g of NMP were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 150 rpm to obtain a solution.
After adding 38.438 g (0.100 mol) of CpODA and 42.277 g of NMP to this solution in a batch, 0.506 g of TEA as an imidization catalyst and triethylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.) 0. .056 g was added and heated with a mantle heater, and the temperature inside the reaction system was raised to 190 ° C. over about 20 minutes. The components to be distilled off were collected, and the temperature inside the reaction system was maintained at 190 ° C. and refluxed for 2 hours while adjusting the rotation speed according to the increase in viscosity.
Then, NMP was added so that the solid content concentration became 10% by mass, the temperature in the reaction system was cooled to 120 ° C., and then the mixture was further stirred for about 1 hour to homogenize to obtain a polyimide varnish.
得られたワニス100gにJP-513を0.01g(ポリイミドに対して1000ppm)、BYK-378を0.01g(ポリイミドに対して1000ppm)投入し30分間撹拌して均一化し、ポリイミド組成物ワニスを得た。
続いてガラス板上に、得られたポリイミド組成物ワニスをスピンコートにより塗布し、ホットプレートで80℃、20分間保持し、その後、熱風乾燥機に移し、窒素雰囲気下、昇温速度5℃/minで420℃まで昇温し、窒素雰囲気下、熱風乾燥機中420℃で60分加熱し、溶媒を蒸発させ、ポリイミドフィルムを得た。結果を表1に示す。
To 100 g of the obtained varnish, 0.01 g of JP-513 (1000 ppm with respect to polyimide) and 0.01 g of BYK-378 (1000 ppm with respect to polyimide) were added and stirred for 30 minutes to homogenize the polyimide composition varnish. Obtained.
Subsequently, the obtained polyimide composition varnish was applied onto a glass plate by spin coating, held at 80 ° C. for 20 minutes on a hot plate, and then transferred to a hot air dryer to raise the temperature at 5 ° C./ The temperature was raised to 420 ° C. in min, and the mixture was heated in a hot air dryer at 420 ° C. for 60 minutes under a nitrogen atmosphere to evaporate the solvent to obtain a polyimide film. The results are shown in Table 1.
〈比較例7〉
JP-513を用いなかった以外は、実施例8と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
<Comparative Example 7>
A polyimide film was obtained by the same method as in Example 8 except that JP-513 was not used. The results are shown in Table 1.
〈実施例9〉
ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた500mLの5つ口丸底フラスコに、TFMB 12.810g(0.040モル)、及びNMPを44.603g投入し、系内温度70℃、窒素雰囲気下、回転数200rpmで撹拌して溶液を得た。
この溶液に、CpODA 11.531g(0.030モル)、及びNMP 11.151gを一括で添加した後、イミド化触媒としてTEAを0.152g投入し、マントルヒーターで加熱し、約20分間かけて反応系内温度を190℃まで上げた。留去される成分を捕集し、回転数を粘度上昇に合わせて調整しつつ、反応系内温度を190℃に保持して1時間還流した。その後、NMPを92.065g添加して、反応系内温度を50℃まで冷却し、イミド繰り返し構造単位を有するオリゴマーを含む溶液を得た。
得られた溶液に、s-BPDA 20.595g(0.070モル)、4-BAABを13.695g(0.060モル)及びNMP 16.199gを一括で添加し、50℃で5時間撹拌した。その後、固形分濃度が約15質量%になるようにNMPを添加し均一化させることで、イミド繰り返し構造単位とアミド酸構造単位とを有する共重合体を含むワニス(イミド-アミド酸共重合体ワニス)を得た。
<Example 9>
TFMB 12.810 g (0.040 mol) in a 500 mL five-necked round-bottom flask equipped with a stainless half-moon stirring blade, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. And 44.603 g of NMP was added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 200 rpm to obtain a solution.
To this solution, 11.531 g (0.030 mol) of CpODA and 11.151 g of NMP were added in a batch, then 0.152 g of TEA was added as an imidization catalyst, and the mixture was heated by a mantle heater over about 20 minutes. The temperature inside the reaction system was raised to 190 ° C. The components to be distilled off were collected, and the temperature inside the reaction system was maintained at 190 ° C. and refluxed for 1 hour while adjusting the rotation speed according to the increase in viscosity. Then, 92.605 g of NMP was added to cool the temperature inside the reaction system to 50 ° C. to obtain a solution containing an oligomer having an imide repeating structural unit.
To the obtained solution, 20.595 g (0.070 mol) of s-BPDA, 13.695 g (0.060 mol) of 4-BAAB and 16.199 g of NMP were collectively added, and the mixture was stirred at 50 ° C. for 5 hours. .. Then, by adding NMP so that the solid content concentration becomes about 15% by mass and homogenizing it, a varnish containing a copolymer having an imide repeating structural unit and an amic acid structural unit (imide-amide acid copolymer). Alligator) was obtained.
得られたワニス100gにJP-513を0.015g(イミド-アミド酸共重合体に対して1000ppm)、BYK-378を0.015g(イミド-アミド酸共重合体に対して1000ppm)投入し30分間撹拌して均一化し、イミド-アミド酸共重合体組成物ワニスを得た。
続いてガラス板上へ、得られたイミド-アミド酸共重合体組成物ワニスをスピンコートにより塗布し、ホットプレートで80℃、20分間保持し、その後、熱風乾燥機に移し、窒素雰囲気下、昇温速度5℃/minで420℃まで昇温し、窒素雰囲気下、熱風乾燥機中420℃で60分間加熱し溶媒を蒸発させ、熱イミド化させ、ポリイミドフィルムを得た。結果を表1に示す。
To 100 g of the obtained varnish, 0.015 g of JP-513 (1000 ppm with respect to the imide-amide acid copolymer) and 0.015 g of BYK-378 (1000 ppm with respect to the imide-amide acid copolymer) were added 30 Stirring for 1 minute was homogenized to obtain an imide-amidoic acid copolymer composition varnish.
Subsequently, the obtained imide-amidoic acid copolymer composition varnish was applied onto a glass plate by spin coating, held at 80 ° C. for 20 minutes on a hot plate, and then transferred to a hot air dryer under a nitrogen atmosphere. The temperature was raised to 420 ° C. at a heating rate of 5 ° C./min, and the mixture was heated in a hot air dryer at 420 ° C. for 60 minutes in a nitrogen atmosphere to evaporate the solvent and thermally imidize it to obtain a polyimide film. The results are shown in Table 1.
〈比較例8〉
JP-513を用いなかった以外は、実施例9と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
なお、比較例8で得られたポリイミドフィルムはガラス板から剥離できなかったため、実施例9及び比較例8の全光線透過率及びイエローインデックス(YI)は、ガラス板を含めて測定した。また、比較例8で得られたポリイミドフィルムについては、1%重量減少温度(Td1%)を測定しなかった。
<Comparative Example 8>
A polyimide film was obtained by the same method as in Example 9 except that JP-513 was not used. The results are shown in Table 1.
Since the polyimide film obtained in Comparative Example 8 could not be peeled off from the glass plate, the total light transmittance and the yellow index (YI) of Example 9 and Comparative Example 8 were measured including the glass plate. Further, for the polyimide film obtained in Comparative Example 8, the 1% weight loss temperature (Td1%) was not measured.
〈実施例10〉
ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた500mLの5つ口丸底フラスコに、TFMB 9.607g(0.030モル)、及びNMPを46.380g投入し、系内温度70℃、窒素雰囲気下、回転数200rpmで撹拌して溶液を得た。
この溶液に、BPAF 9.169g(0.020モル)、及びNMP 11.595gを一括で添加した後、イミド化触媒としてTEAを0.152g投入し、マントルヒーターで加熱し、約20分間かけて反応系内温度を190℃まで上げた。留去される成分を捕集し、回転数を粘度上昇に合わせて調整しつつ、反応系内温度を190℃に保持して1時間還流した。その後、NMPを95.849g添加して、反応系内温度を50℃まで冷却し、イミド繰り返し構造単位を有するオリゴマーを含む溶液を得た。
得られた溶液に、s-BPDA 23.538g(0.080モル)、4-BAABを15.978g(0.070モル)及びNMP 16.858gを一括で添加し、50℃で5時間撹拌した。その後、固形分濃度が約15質量%になるようにNMPを添加し均一化させることで、イミド繰り返し構造単位とアミド酸構造単位とを有する共重合体を含むワニス(イミド-アミド酸共重合体ワニス)を得た。
<Example 10>
TFMB 9.607 g (0.030 mol) in a 500 mL five-necked round-bottom flask equipped with a stainless half-moon stirring blade, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. And 46.380 g of NMP were added, and the mixture was stirred at a system temperature of 70 ° C. and a nitrogen atmosphere at a rotation speed of 200 rpm to obtain a solution.
After adding 9.169 g (0.020 mol) of BPAF and 11.595 g of NMP to this solution in a batch, 0.152 g of TEA as an imidization catalyst was added, and the mixture was heated by a mantle heater over about 20 minutes. The temperature inside the reaction system was raised to 190 ° C. The components to be distilled off were collected, and the temperature inside the reaction system was maintained at 190 ° C. and refluxed for 1 hour while adjusting the rotation speed according to the increase in viscosity. Then, 95.849 g of NMP was added to cool the temperature inside the reaction system to 50 ° C. to obtain a solution containing an oligomer having an imide repeating structural unit.
To the obtained solution, 23.538 g (0.080 mol) of s-BPDA, 15.978 g (0.070 mol) of 4-BAAB and 16.858 g of NMP were added in a batch, and the mixture was stirred at 50 ° C. for 5 hours. .. Then, by adding NMP so that the solid content concentration becomes about 15% by mass and homogenizing it, a varnish containing a copolymer having an imide repeating structural unit and an amic acid structural unit (imide-amide acid copolymer). Alligator) was obtained.
得られたワニス100gにJP-513を0.015g(イミド-アミド酸共重合体に対して1000ppm)、BYK-378を0.015g(イミド-アミド酸共重合体に対して1000ppm)投入し30分間撹拌して均一化し、イミド-アミド酸共重合体組成物ワニスを得た。
続いてガラス板上へ、得られたイミド-アミド酸共重合体組成物ワニスをスピンコートにより塗布し、ホットプレートで80℃、20分間保持し、その後、熱風乾燥機に移し、窒素雰囲気下、昇温速度5℃/minで430℃まで昇温し、窒素雰囲気下、熱風乾燥機中430℃で60分間加熱し溶媒を蒸発させ、熱イミド化させ、ポリイミドフィルムを得た。結果を表1に示す。
To 100 g of the obtained varnish, 0.015 g of JP-513 (1000 ppm with respect to the imide-amide acid copolymer) and 0.015 g of BYK-378 (1000 ppm with respect to the imide-amide acid copolymer) were added 30 Stirring for 1 minute was homogenized to obtain an imide-amidoic acid copolymer composition varnish.
Subsequently, the obtained imide-amidoic acid copolymer composition varnish was applied onto a glass plate by spin coating, held at 80 ° C. for 20 minutes on a hot plate, and then transferred to a hot air dryer under a nitrogen atmosphere. The temperature was raised to 430 ° C. at a heating rate of 5 ° C./min, and the mixture was heated in a hot air dryer at 430 ° C. for 60 minutes in a nitrogen atmosphere to evaporate the solvent and thermally imidize it to obtain a polyimide film. The results are shown in Table 1.
〈比較例9〉
JP-513を用いなかった以外は、実施例10と同様の方法により、ポリイミドフィルムを得た。結果を表1に示す。
なお、比較例9で得られたポリイミドフィルムはガラス板から剥離できなかったため、実施例10及び比較例9の全光線透過率及びイエローインデックス(YI)は、ガラス板を含めて測定した。また、比較例9で得られたポリイミドフィルムについては、1%重量減少温度(Td1%)を測定しなかった。
<Comparative Example 9>
A polyimide film was obtained by the same method as in Example 10 except that JP-513 was not used. The results are shown in Table 1.
Since the polyimide film obtained in Comparative Example 9 could not be peeled off from the glass plate, the total light transmittance and the yellow index (YI) of Examples 10 and 9 were measured including the glass plate. Further, for the polyimide film obtained in Comparative Example 9, the 1% weight loss temperature (Td1%) was not measured.
表1に示すように、本発明の重合体組成物から得られたポリイミドフィルムは、耐熱性と熱処理後の無色性に優れ、黄色度も低いことがわかる。また、実施例のポリイミドフィルムは、対応する比較例のポリイミドフィルムに比べ、透明性にも優れることがわかる。 As shown in Table 1, it can be seen that the polyimide film obtained from the polymer composition of the present invention is excellent in heat resistance and colorlessness after heat treatment, and has a low yellowness. Further, it can be seen that the polyimide film of the example is also excellent in transparency as compared with the polyimide film of the corresponding comparative example.
Claims (10)
下記一般式(3)で表される化合物(Y)とを含む、重合体組成物。
(式(1)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。
式(3)中、R3は、炭素数1~30のアルキル基、フェニル基、アルコキシ基、アクリロイル基、メタクリロイル基、アクリロイルオキシエチル基、及びメタクリロイルオキシエチル基からなる群より選ばれる少なくとも1つであり、nは0~2である。) A polymer (X) containing at least one selected from the group consisting of the repeating unit represented by the following general formula (1) and the repeating unit represented by the following general formula (2).
A polymer composition containing the compound (Y) represented by the following general formula (3).
(In formula (1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is a group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one chosen.
In formula (2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 3 to 3 carbon atoms, respectively. It is an alkylsilyl group of 9, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-.
In the formula (3), R 3 is at least one selected from the group consisting of an alkyl group having 1 to 30 carbon atoms, a phenyl group, an alkoxy group, an acryloyl group, a methacryloyl group, an acryloyloxyethyl group, and a methacryloyloxyethyl group. And n is 0 to 2. )
(式(1-2)中、X1は脂環構造あるいは芳香族環を有する4価の基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。式(2-2)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基であり、Xは単結合、-NHCO-、-CONH-、-COO-及び-OCO-からなる群より選ばれる少なくとも1つである。) Claimed that the polymer (X) contains at least one selected from the group consisting of a repeating unit represented by the following general formula (1-2) and a repeating unit represented by the following general formula (2-2). The polymer composition according to 1.
(In formula (1-2), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring, and X is composed of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. At least one selected from the group. In formula (2-2), X 2 is a tetravalent group having an alicyclic structure or an aromatic ring, and R 1 and R 2 are independently hydrogen and carbon atoms, respectively. It is an alkyl group of 1 to 6 or an alkylsilyl group having 3 to 9 carbon atoms, and X is at least one selected from the group consisting of a single bond, -NHCO-, -CONH-, -COO- and -OCO-. be.)
(式(1-2-1)中、X1は脂環構造あるいは芳香族環を有する4価の基である。式(2-2-1)中、X2は脂環構造あるいは芳香族環を有する4価の基であり、R1及びR2はそれぞれ独立に水素、炭素数1~6のアルキル基、または炭素数3~9のアルキルシリル基である。) The polymer (X) is at least one selected from the group consisting of a repeating unit represented by the following general formula (1-2-1) and a repeating unit represented by the following general formula (2-2-1). The polymer composition according to any one of claims 1 to 3, which comprises.
(In the formula (1-2-1), X 1 is a tetravalent group having an alicyclic structure or an aromatic ring. In the formula (2-2-1), X 2 is an alicyclic structure or an aromatic ring. R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 6 carbon atoms, or an alkylsilyl group having 3 to 9 carbon atoms, respectively.)
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| WO2022220286A1 (en) * | 2021-04-16 | 2022-10-20 | 三菱瓦斯化学株式会社 | Imide-amic acid copolymer and production method therefor, varnish, and polyimide film |
| WO2023199718A1 (en) * | 2022-04-15 | 2023-10-19 | 三菱瓦斯化学株式会社 | Copolyimide |
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| JP2009019107A (en) * | 2007-07-11 | 2009-01-29 | Ube Ind Ltd | Polyimide foam comprising 3,3 ', 4,4'-biphenyltetracarboxylic acid component and method for producing the same |
| JP2009108243A (en) * | 2007-10-31 | 2009-05-21 | Ube Ind Ltd | Novel polyimide foam and method for producing the same |
| WO2016147958A1 (en) * | 2015-03-13 | 2016-09-22 | 旭化成株式会社 | Polyimide precursor resin composition |
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| JP2012041473A (en) * | 2010-08-20 | 2012-03-01 | Kaneka Corp | Polyimide film and method of manufacturing the film |
| CN105764990B (en) * | 2013-11-27 | 2018-03-20 | 宇部兴产株式会社 | Polyimide precursor composition, the manufacture method of polyimides, polyimides, polyimide film and substrate |
| JP6539965B2 (en) * | 2014-09-16 | 2019-07-10 | 宇部興産株式会社 | Method of manufacturing flexible device |
| WO2016121817A1 (en) | 2015-01-29 | 2016-08-04 | 宇部興産株式会社 | Polyimide precursor composition, and process for producing insulating coating layer using same |
| CN108473686B (en) * | 2016-02-29 | 2021-07-09 | 沙特基础工业全球技术有限公司 | Method for reducing yellowness index of polyetherimide, polyetherimide with reduced yellowness index, and compositions and articles thereof |
| WO2018025955A1 (en) * | 2016-08-03 | 2018-02-08 | 日産化学工業株式会社 | Composition for forming releasing layer |
| CN113166412B (en) * | 2018-11-28 | 2024-03-08 | 三菱瓦斯化学株式会社 | Polyimide resin, polyimide varnish and polyimide film |
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|---|---|---|---|---|
| JP2009019107A (en) * | 2007-07-11 | 2009-01-29 | Ube Ind Ltd | Polyimide foam comprising 3,3 ', 4,4'-biphenyltetracarboxylic acid component and method for producing the same |
| JP2009108243A (en) * | 2007-10-31 | 2009-05-21 | Ube Ind Ltd | Novel polyimide foam and method for producing the same |
| WO2016147958A1 (en) * | 2015-03-13 | 2016-09-22 | 旭化成株式会社 | Polyimide precursor resin composition |
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| JPWO2022045207A1 (en) * | 2020-08-26 | 2022-03-03 | ||
| JP7738565B2 (en) | 2020-08-26 | 2025-09-12 | 株式会社カネカ | Polyamic acid composition, polyimide, polyimide film, laminate, method for producing laminate, and electronic device |
| WO2022220286A1 (en) * | 2021-04-16 | 2022-10-20 | 三菱瓦斯化学株式会社 | Imide-amic acid copolymer and production method therefor, varnish, and polyimide film |
| WO2023199718A1 (en) * | 2022-04-15 | 2023-10-19 | 三菱瓦斯化学株式会社 | Copolyimide |
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| JPWO2022054766A1 (en) | 2022-03-17 |
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