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WO2021222160A1 - Filtre dv/dt à entraînement ca utilisant une charge de récupération inverse de diodes - Google Patents

Filtre dv/dt à entraînement ca utilisant une charge de récupération inverse de diodes Download PDF

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Publication number
WO2021222160A1
WO2021222160A1 PCT/US2021/029279 US2021029279W WO2021222160A1 WO 2021222160 A1 WO2021222160 A1 WO 2021222160A1 US 2021029279 W US2021029279 W US 2021029279W WO 2021222160 A1 WO2021222160 A1 WO 2021222160A1
Authority
WO
WIPO (PCT)
Prior art keywords
diode
coupleable
passive
filter
inductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2021/029279
Other languages
English (en)
Inventor
Robert J. VOVOS
Peter A. Carruthers
Benjamin T. Webster
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BAE Systems Controls Inc
Original Assignee
BAE Systems Controls Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BAE Systems Controls Inc filed Critical BAE Systems Controls Inc
Priority to EP21797095.3A priority Critical patent/EP4143956A4/fr
Priority to BR112022022177-0A priority patent/BR112022022177B1/pt
Priority to CA3178842A priority patent/CA3178842C/fr
Priority to MX2022013574A priority patent/MX2022013574A/es
Publication of WO2021222160A1 publication Critical patent/WO2021222160A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • H02P29/50—Reduction of harmonics
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/0003—Details of control, feedback or regulation circuits
    • H02M1/0029—Circuits or arrangements for limiting the slope of switching signals, e.g. slew rate
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J3/00—Circuit arrangements for AC mains or AC distribution networks
    • H02J3/01—Arrangements for reducing harmonics or ripples
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
    • H02M1/008—Plural converter units for generating at two or more independent and non-parallel outputs, e.g. systems with plural point of load switching regulators
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/32—Means for protecting converters other than automatic disconnection
    • H02M1/34—Snubber circuits
    • H02M1/346—Passive non-dissipative snubbers
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/44—Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
    • H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5387—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
    • H02P27/08—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation
    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H7/00—Multiple-port networks comprising only passive electrical elements as network components
    • H03H7/01—Frequency selective two-port networks
    • H03H7/0138—Electrical filters or coupling circuits
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J1/00—Circuit arrangements for DC mains or DC distribution networks
    • H02J1/02—Arrangements for reducing harmonics or ripples
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/12—Arrangements for reducing harmonics from AC input or output
    • H02M1/126—Arrangements for reducing harmonics from AC input or output using passive filters
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • This disclosure relates to passive filters for power supplies for AC motors. This disclosure also relates to modular power supplies with passive filters.
  • AC motors are typically supplied with AC power using power supplies having inverters.
  • the inverters contain multiple switches.
  • the switches may be MOSFETs or IGBT switches. These switches are controlled via pulse width modulation (PWM).
  • PWM pulse width modulation
  • the switching frequency of these switches may be high resulting in a high dv/dt.
  • High dv/dt may cause problems in the AC motor. For example, a high dv/dt may cause a voltage doubling. This doubling may lead to motor insulation failure depending on the specific AC motor. Additionally, the voltage doubling may cause ground currents that may result in electromagnetic interference.
  • the length of cabling between the power supply and the AC motor may impact the effect. For example, a longer cable may reduce the dv/dt but may increase voltage doubling due to voltage reflections on the cable. This is due to the cables resistance, inductance and capacitance.
  • passive dv/dt filter 150 which may be used for a three-phase inverter, is an LC filter with clamping diodes DA and DB as shown in Fig. 1.
  • the inverter (not shown) is supplied power by a DC link 105.
  • the passive dv/dt filter 150 includes an inductor LR coupled to the output of the inverter 100 (for each phase) and capacitors C (two per phase).
  • the AC motor 770 is coupled to the 3 -phase filter output 25 via cables 30.
  • the diodes DA and DB are coupled to the DC link 105.
  • the diodes DA and DB limit the output voltage of the passive dv/dt filter 25 and the filtering provided by the inductor LR and capacitors C reduce the dv/dt seen in the 3-phase filter output 25 (and at the AC motor 770).
  • this passive dv/dt filter 150 may reduce the dv/dt, power is dissipated into the AC drive which may cause thermal overheating in the switches, which is caused by the size of the capacitors C and inductors L R . Moreover, this passive dv/dt filter 150 would have a large footprint if the inductance was increased to lower the dv/dt, which in turn makes the housing for the power supply large. So tuning capacitors C is favorable from a size and cost standpoint.
  • a passive filter which comprises an inductor and a diode bridge.
  • the inductor has a first end and a second end. The first end is coupleable to a phase output of an inverter.
  • the diode bridge comprises a first diode and a second diode.
  • the anode of the first diode is coupled to the second end of the inductor and a cathode of the first diode is coupleable to a positive DC bus voltage.
  • the cathode of the second diode is coupled to the second end of the inductor and the anode of the second diode is coupleable to a negative DC bus voltage.
  • the passive filter output is coupleable to a cable for an AC electric machine.
  • a reverse recovery charge of the first diode and the second diode achieves a target DV/DT for an output voltage of the passive filter at operating temperatures.
  • a capacitance for the passive filter is only from the reverse recovery charge.
  • the first diode and the second diode when the first diode and the second diode are ON, the first diode and the second diode clamp the passive filter output.
  • the target dv/dt is based on an industry standard.
  • the target dv/dt may be less than 1350V/ps, which is a dv/dt requirement of IEC 60034-17.
  • the target dv/dt may be based on a peak output voltage of the filtered output.
  • the inverter has three-phases of output and the passive filter is coupleable to each phase, respectively.
  • a passive dv/dt filter which comprises an inductor and a diode bridge.
  • the inductor has a first end and a second end. The first end is coupleable to a phase output of an inverter.
  • the diode bridge comprises a first diode and a second diode.
  • the anode of the first diode is coupled to the second end of the inductor and a cathode of the first diode is coupleable to a positive DC bus voltage.
  • the cathode of the second diode is coupled to the second end of the inductor and the anode of the second diode is coupleable to a negative DC bus voltage.
  • the passive filter output is coupleable to a cable for an AC electric machine.
  • the diodes have a reverse recovery charge. The reverse recovery charge provides the capacitance for the passive filter without a separate capacitor.
  • the modular power supply comprises a DC bus link, a plurality of inverters and a plurality of passive filters.
  • the DC bus link has a positive line and a negative line.
  • Each inverter is capable of providing 3-phase AC power.
  • Each passive filter comprises an inductor and a diode bridge.
  • the inductor has a first end and a second end. The first end of the inductor is coupleable to a phase output.
  • the diode bridge comprises a first diode and a second diode. The anode of the first diode is coupled to the second end of the inductor and the cathode of the first diode is coupleable to the positive line.
  • the cathode of the second diode is coupled to the second end of the inductor and the anode of the second diode is coupleable to the negative line.
  • a reverse recovery charge of the first diode and the second diode achieves a target DV/DT for an output voltage of the passive filter at operating temperatures.
  • Each of the plurality of inverters has one of the passive filters respectively coupled to each phase output.
  • the filter output for each of the three phases of the respective inverter is respectively coupleable to an accessory motor via cables.
  • the LRU has an AC drive and a DC link input.
  • the DC link input is configured to be coupled to DC power source.
  • the AC drive is coupled to the DC link input.
  • the AC drive comprises an inverter and three dv/dt filters, one per phase.
  • the inverter is configured to convert the DC power source to 3-phase AC to supply AC power to a corresponding individual AC load via the three dv/dt filters.
  • Each dv/dt filter comprises an inductor and a diode bridge.
  • the inductor has a first end and a second end. The first end is coupleable to a phase of the 3 -phase AC of the inverter.
  • the diode bridge comprises a first diode and a second diode.
  • the anode of the first diode is coupled to the second end of the inductor and the cathode of the first diode is coupleable to a positive line of the DC link input.
  • the cathode of the second diode is coupled to the second end of the inductor and the anode of the second diode is coupleable to a negative line of the DC link input.
  • a reverse recovery charge of the first diode and the second diode achieves a target DV/DT for an output voltage of the passive filter at operating temperatures.
  • the filtered-3 phase AC is outputtable to the corresponding individual AC load.
  • FIG. 1 illustrates an example of a known LC dv/dt filter for an AC motor
  • FIG. 2 illustrates a screenshot from an oscilloscope displaying a filtered phase output and dv/dt where a LC dv/dt filter having the configuration as shown in Fig. 1 was used to filter a phase output of an inverter;
  • Fig. 3 illustrates a dv/dt filter for AC motors in accordance with aspects of the disclosure
  • Fig. 4 illustrates the current verses time for a diode switching from ON to OFF
  • FIG. 5 illustrates a screenshot from an oscilloscope displaying 3-phase output and dv/dt at the inverter output without a dv/dt filter and the 3 -phase output and dv/dt, at the output of the dv/dt filter, in accordance with aspects of the disclosure;
  • Fig. 6 illustrates a screenshot from an oscilloscope displaying a filtered phase output and dv/dt, at the output of the dv/dt filter, in accordance with aspects of the disclosure; and [0023] Fig. 7 illustrates a diagram of a modular accessory power system for a plurality of AC motors in accordance with aspects of the disclosure.
  • Fig. 3 illustrates a passive dv/dt filter 300 for filtering the output of an inverter for an AC motor 770 in accordance with aspects of the disclosure (such as a three-phase inverter).
  • the passive dv/dt filter 300 comprises an inductor LF and a diode bridge D1 and D2.
  • the diodes D1 and D2 serve two functions. One function is clamping. When the diodes D1 and D2 are ON, the respective diode clamps the output voltage of the passive dv/dt filter 300.
  • the diodes D1 and D2 switch from ON to OFF, their reverse recovery charge Q IT serves as capacitance for the passive dv/dt filter 300 and this capacitance in combination with the inductor LF limits the dv/dt of the output voltage (e.g., 3-phase filter output 25 A) of the passive dv/dt filter 300.
  • the use of a clamping diode in the passive dv/dt filter 300 is desirable because, when the peak voltage is limited, dv/dt standards allows for a faster rise time, e.g., higher dv/dt.
  • the reverse recovery charge Q IT is a function of the reverse recovery time T IT and maximum reverse recovery current IRM.
  • Fig. 4 depicts an example curve for current over time when the diodes D1 and D2 are switched from ON to OFF.
  • ON the forward current is IF.
  • OFF the current through the diode does not immediately stop, but rather reduces and eventually the current flows in the reverse direction until it reaches IRM. Once it reaches IRM, the current returns to steady state.
  • this reverse recovery charge Q rr may be used instead of separate capacitors C to limit dv/dt and provide the capacitance for the passive dv/dt filter 300. Therefore, by eliminating the separate capacitors C, the size of the passive dv/dt filter 300 is smaller. Additionally, by eliminating the separate capacitors C, the cost of the passive dv/dt filter 300 is lower. Further, by eliminating the separate capacitors C, losses in the passive dv/dt filter 300 are reduced.
  • V is the DC link voltage which is also the maximum output of the inverter.
  • the passive dv/dt filter 300 may achieve a target dv/dt.
  • the target dv/dt is the maximum change in voltage over time for the filter output.
  • each of the phases of the 3-phase filter output 25A will have a dv/dt less than or equal to the target dv/dt.
  • the target dv/dt may be based on an application, such as the type of AC motor driven.
  • the target dv/dt may be based on an industry standard. For example, IEC 60034- 17 has a required dv/dt of 1.36kV for lps (1.36GV for 1 second). However, other industry standards may have different dv/dt requirements (targets).
  • a resonant frequency is set.
  • the resonant frequency accounts for leakage inductance in the AC motor.
  • the resonant frequency is determined from the following equation:
  • Vi nv is the inverter input voltage (source). All values are per unit.
  • the inductor LF, per unit, is determined from the following equation:
  • I D is the current through the diodes D1 and D2 when in reverse recovery.
  • Q IT (per unit) can be inserted into equation 7, to relate the reverse recovery charge, the inductance L F and resonant frequency.
  • the capacitance (and in turn Q m ) and inductance L F are selected to balance loss (increase in i res ) and inductor L.
  • a large inductor L F will lower the loss but increase the size of the passive dv/dt filter 300.
  • a large capacitance increases the reverse recovery charge Q IT
  • the reverse recovery charge Q IT of a diode is dependent on temperature.
  • the reverse recovery charge Q n Ts typically lower at room temperature than at a higher temperature.
  • a diode D1 and D2 having a reverse recovery charge Q rr satisfying the target dv/dt, at all expected operating temperatures in used. For example, diodes in a power system being initially turned ON, will experience an operating temperature around room temperature, but when the system is running for a time, the operating temperature increases.
  • the diodes D1 and D2 for the passive dv/dt filter 300 may be commercial off the shelf diodes, such as ISL9R18120G2 and ISL9R18120S3s available from On Semiconductor®. These diodes D1 and D2 have a reverse recovery charge Q m of 950 nC at 25°C and a Q m of 2.0pC at 125°C. These diodes have a soft recovery under typical operating conditions. While these diodes may have a soft recovery, the reverse recovery time is only a fraction of the expected pulse width modulation switching of switches in the inverter. For example, the reverse recovery time may be nanoseconds, whereas the PWM rate is in milliseconds.
  • diodes ISL9R18120G2 and ISL9R18120S3s available from On Semiconductor® have been described herein, by way of example, the diodes D1 and D2 are not limited to the example, and other diodes may be used. For example, different diodes may be used where the input voltage is lower and, thus the requirement for a reverse recovery charge is lower.
  • the cathode of diode D1 is coupled to a positive line of the DC link 105 (also referred to herein as Vinv).
  • the anode of diode D1 is coupled to an end of the inductor L F , an output of the passive dv/dt filter (25 A) and the cathode of diode D2.
  • the anode of diode D2 is coupled to a negative line of the DC link 105 (also referred to herein as Vi nv ).
  • the cathode of D2 is coupled to the same end of the inductor LF, the output of the passive dv/dt filter (25 A) and the anode of diode Dl.
  • the other end of the inductor LF is coupled to a phase output of the inverter (referenced in Fig. 3 as Inverter Phase Output 100).
  • the inverter provides three-phase AC output and the disclosed passive dv/dt filter 300 is respectively coupled to a phase.
  • the inverter has three-sets of switches, one set for each phase. Each set comprises two switches (one of the switches is referred to herein as a top switch and the other is referred to herein as bottom switch). The top switch and the bottom switch, in each set, are operated complementarily, where when one switch is ON, the other switch is OFF.
  • diode Dl When the top switch is ON, the diode Dl is ON, e.g., current IF flows across the diode, and diode D2 is OFF (if diode D2 was ON immediately before being OFF), diode D2 exhibits a reverse recovery charge Q rr . At this time, diode Dl clamps the output voltage, e.g., voltage limit. Diode D2 is providing capacitance for the passive dv/dt filter 300 and reducing the dv/dt (in combination with the inductor LF) in the filter output 25A.
  • Diode Dl is providing capacitance for the passive dv/dt filter 300 and reducing the dv/dt (in combination with the inductor LF) in the filter output.
  • diode D2 When the bottom switch switches from OFF to ON, the diode D2 subsequently turns ON. At this time, diode D2 clamps the output voltage, e.g., voltage limit.
  • the passive dv/dt filter 300 may be incorporated into a modular accessory power system (“MAPS”).
  • MMS modular accessory power system
  • the MAPS may be installed in a vehicle.
  • the vehicle may be an electric or hybrid electric vehicle.
  • vehicle used herein means a car, bus, taxi, vessel, airplane, UAV, UUV, train, tank, truck, or helicopter.
  • the hybrid electric vehicle may be in a series hybrid configuration or a parallel hybrid configuration.
  • an electric drive propulsion of an electric or hybrid electric vehicle may include an engine, a generator, a controller, an electric motor and an energy storage system.
  • the MAPS may be incorporated into the electric drive propulsion.
  • the MAPS may be able to receive power from the energy storage system and or genset (engine/generator).
  • the genset and/or energy storage system may supply power to the DC link.
  • the power may be supplied from the engine via a power take off shaft (PTO) and another generator such that the MAPS is separate from the drivetrain.
  • PTO power take off shaft
  • the MAPS may be separate standalone system and receive power from another energy storage system.
  • the another energy storage system supplies power to the DC link.
  • the DC link may be high voltage.
  • High voltage used herein means a voltage at or above 50VDC.
  • the DC link may be a low voltage.
  • the low voltage DC link may be 24VDC.
  • the MAPS may supply power to a plurality of AC motors 770I- N .
  • the MAPS may also include independent DC drives (not shown in Fig. 7) for providing power to each DC load.
  • the independent AC drives 750I- N may be housed within a line replaceable unit (LRU).
  • LRUs may be stacked a within the housing to conserve space.
  • the DC drives may also be stacked.
  • Fig. 7 illustrates an example of the MAPS having the passive dv/dt filter 300.
  • the DC link is high voltage.
  • a single DC link input is used.
  • the DC link between various components is shown with a single line to simplify the drawings, however, the DC link will include a positive line and a negative line.
  • the certain components of the MAPS are installable in a chassis (housing).
  • the chassis includes slots for installation of the modular components (LRUs) such as the AC drive 750, the DC drive and PIO slice 715 described herein.
  • the chassis may accommodate different configurations and numbers of AC drive 750 and DC drive.
  • power is supplied by a HV battery 705.
  • the power may be supplied in other manners.
  • Power is relayed to each individual AC drive 750I- N via a power input output slice (PIO slice) 715.
  • PIO slice power input output slice
  • the PIO slice 715 has an I/O interface 715, e.g., a low voltage communication interface.
  • the I/O interface is a controller area network (CAN) interface.
  • the PIO slice 715 daisy chains a communication bus to the individual AC drives 750I- N and serves to relay system level communication to the AC drives 750I- N , e.g., connects low voltage communication bus from the system controller 700 to the AC drives 750I- N . Since a dv/dt is not needed in a DC drive, the DC drives have been omitted from Fig. 7. Since each component includes a I.O, the feedback from the AC motors 770I-N, such as position and speed may be relayed to the system controller 100.
  • CAN controller area network
  • Each individual AC drive 750 comprises a voltage input terminal (shown in Fig. 7 as DC +- 720), a controller/inverter card 730 and a filter card 760.
  • the filter card 760 comprises the dv/dt filter 300, per phase, as disclosed herein.
  • the filter card 760 may also include an EMI filter.
  • the filter card 760 may also include both an EMI filter and a common mode current transformer. In this aspect, the output of the dv/dt filter 300 may be coupled to the common mode current transformer and the EMI filter, and then to an AC drive output terminal.
  • the controller/inverter card 730 comprises a pulse width modular controller (PWM) controller and a three-phase inverter.
  • PWM pulse width modular controller
  • the PWM controller drives the switches 735 in the inverter.
  • the switches 735 are MOSFET and the PWM controller provides a control signal to the gate.
  • the system controller 700 may comprise a processor and memory.
  • the processor may control the PWM controller via the low voltage communication signal bus and the I/O 710 in each controller/inverter card 730.
  • the processor may implement a voltage/current regulation.
  • the processor may also set a target speed which is a desired AC motor speed.
  • the system controller 700 may also communicate with other systems in the vehicle in the I/O 710 and control the AC drives 750I- N based on information received from the other systems.
  • the system controller 700 may receive a turn on signal for air condition compressor and in response to the receipt of the turn on signal, the system controller 700 may issue an command or instruction to the corresponding AC drive 750 to turn the motor for the air condition compressor ON, via the low voltage communication bus and I/O 710. Similarly, the system controller 700 may receive a signal to increase or decrease the temperature (speed of the motor) and in response to the receipt, issue a command or instruction to the corresponding AC drive 750 for the same.
  • the processor may be a microcontroller or microprocessor or any other processing hardware such as a CPU, GPU, Field programmable gate array (FPGA) or Programmable logic device (PUD).
  • a CPU central processing unit
  • GPU Field programmable gate array
  • PLD Programmable logic device
  • the memory may be separate from the processor or integrated in the same.
  • the microcontroller or microprocessor includes at least one data storage device, such as, but not limited to, RAM, ROM and persistent storage.
  • the processor may be configured to execute one or more programs stored in a computer readable storage device.
  • the computer readable storage device can be RAM, persistent storage or removable storage.
  • a storage device is any piece of hardware that is capable of storing information, such as, for example without limitation, data, programs, instructions, program code, and/or other suitable information, either on a temporary basis and/or a permanent basis.
  • the AC drives 750I- N also comprise output terminals for the 3-phase Filtered Output power 25A.
  • One or more cables 30 may be inserted into the output terminals. These cables 30 are connectable to an AC load, e.g., AC motor 770I- N .
  • the MAPS may provide accessory power input of 230V AC at 28A rms per drive.
  • an AC load may comprise air compressors, cooling fans, air condition compressors and power steering pumps.
  • Other examples, of the AC load may be AC motors for industrial machinery.
  • the AC load is not limited to the examples provided herein.
  • the phrase “AC load” used herein also refers to the sub systems required for the accessory to function including the motors therefor.
  • the MAPS may provide 28VDC at 200A per drive.
  • the DC load may comprise lighting, radio, fare box, power windows, doors, fans and power steering.
  • the DC load are not limited to the examples provided herein.
  • the passive dv/dt filter 300 in accordance with aspects of the disclosure was tested and results compared with a dv/dt filter have the LC filter configuration as shown in Fig. 1. Waveforms of the filtered and unfiltered output were monitored using an oscilloscope and the dv/dt was calculated using the oscilloscope. The testing used a DC link of 800VDC. MOSFETs were used as the switches for the inverter. The switching frequency was 20KHz. The inverter and/or filters were connected to a 20hp AC motor via 50 ft cables.
  • Fig. 5 illustrates the 3 -phase output of the inverter 100 without a passive dv/dt filter on the left side on the top over a measured time. The output was measured at the output of the switches for the respective phase.
  • Fig. 5 also illustrates three histograms for the dv/dt, one for each phase of the inverter without the passive dv/dt filter (Phase A dv/dt Un- filtered Histogram, Phase B dv/dt Un-filtered Histogram, and Phase C dv/dt Un-filtered Histogram).
  • the x-axis is the dv/dt and the y-axis is the number of occurrence(s) in the observed time.
  • Three dv/dt histograms are also illustrated one for each phase of the inverter with the passive dv/dt filter (Phase A dv/dt Filtered Histogram, Phase B dv/dt Filtered Histogram, and Phase C dv/dt Filtered Histogram).
  • the same DC linked was used, e.g., 800VDC and switching frequency.
  • Inductor LF was 30mH.
  • ISL9R18120G2 diodes available from On Semiconductor® were used as D1 and D2 in the diode bridge. No separate capacitors were included.
  • the filtered phase outputs from the filter had median dv/dt values of approximately lGV/s with maximum values of approximately l.lGV/s for all three phases.
  • the filtered dv/dt for each phase is less than 1.36GV per second, which is the required dv/dt for IEC 60034-17.
  • Fig. 6 shows the effect at the terminals of the AC motor.
  • Fig. 6 shows a single phase on top and also shows a dv/dt histogram for the filtered phase output of the passive dv/dt filter 300 in accordance with aspects of the disclosure (bottom).
  • the filtered phase output was measured at the terminals of the AC motor.
  • the filtered phase output of the passive dv/dt filter has a maximum dv/dt value of approximately 957MV (also shown in PI on the bottom).
  • PI at a given period of time).
  • the maximum voltage seen at the terminals of the AC motor is 957V (as shown in Fig. 6, P3 max (C3).
  • Fig. 2 illustrates a filtered output for a single phase using the topology of the LC dv/dt filter as described in Fig. 1 for 20 ps.
  • the output was measured at the terminals of the AC motor.
  • the same DC link was used, e.g., 800VDC and switching frequency.
  • the same inductor and diodes were used.
  • Capacitors C were included in the passive dv/dt filter 150 having a value of 3.3nf.
  • the dv/dt (Slew rate) is approximately 756MV for one of the phases.
  • Fig. 2 shows 9V below P2 max, this value is a measurement on a floating signal and was not turned OFF. However, this value is not relevant to the dv/dt or maximum voltage.
  • a comparison of the results illustrated in Fig. 2 and Fig. 6, show that both are capable of achieving a dv/dt which is less than industry standard.
  • the passive dv/dt filter 150 since the passive dv/dt filter 150 includes separate capacitors, the loss is higher and may overheat the switches on the inverter due to the circulating currents.
  • processor may include a single core processor, a multi-core processor, multiple processors located in a single device, or multiple processors in wired or wireless communication with each other and distributed over a network of devices, the Internet, or the cloud.
  • functions, features or instructions performed or configured to be performed by a “processor” may include the performance of the functions, features or instructions by a single core processor, may include performance of the functions, features or instructions collectively or collaboratively by multiple cores of a multi-core processor, or may include performance of the functions, features or instmctions collectively or collaboratively by multiple processors, where each processor or core is not required to perform every function, feature or instruction individually.
  • Various aspects of the present disclosure may be embodied as a program, software, or computer instructions embodied or stored in a computer or machine usable or readable medium, or a group of media which causes the computer or machine to perform the steps of the method when executed on the computer, processor, and/or machine.
  • a program storage device readable by a machine e.g., a computer readable medium, tangibly embodying a program of instructions executable by the machine to perform various functionalities and methods described in the present disclosure is also provided, e.g., a computer program product.
  • the computer readable medium could be a computer readable storage device or a computer readable signal medium.
  • a computer readable storage device may be, for example, a magnetic, optical, electronic, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing; however, the computer readable storage device is not limited to these examples except a computer readable storage device excludes computer readable signal medium.
  • the computer readable storage device can include: a portable computer diskette, a hard disk, a magnetic storage device, a portable compact disc read-only memory (CD-ROM), a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an optical storage device, or any appropriate combination of the foregoing; however, the computer readable storage device is also not limited to these examples. Any tangible medium that can contain, or store, a program for use by or in connection with an instruction execution system, apparatus, or device could be a computer readable storage device.
  • a computer readable signal medium may include a propagated data signal with computer readable program code embodied therein, such as, but not limited to, in baseband or as part of a carrier wave.
  • a propagated signal may take any of a plurality of forms, including, but not limited to, electro-magnetic, optical, or any suitable combination thereof.
  • a computer readable signal medium may be any computer readable medium (exclusive of computer readable storage device) that can communicate, propagate, or transport a program for use by or in connection with a system, apparatus, or device.
  • Program code embodied on a computer readable signal medium may be transmitted using any appropriate medium, including but not limited to wireless, wired, optical fiber cable, RF, etc., or any suitable combination of the foregoing.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Inverter Devices (AREA)
  • Power Conversion In General (AREA)

Abstract

Filtres passifs, unités remplaçables en ligne et alimentation électrique modulaire. Le filtre passif comprend un inducteur et un pont à diodes. L'inducteur comporte une première extrémité et une seconde extrémité. La première extrémité peut être couplée à une sortie de phase d'un onduleur. Le pont à diodes comprend une première diode et une seconde diode. L'anode de la première diode est couplée à la seconde extrémité de l'inducteur et une cathode de la première diode peut être couplée à une tension de bus CC positive. La cathode de la seconde diode est couplée à la seconde extrémité de l'inducteur et l'anode de la seconde diode peut être couplée à une tension de bus CC négative. La sortie de filtre passif peut être couplée à un(des) câble(s) pour une machine électrique CA. Une charge de récupération inverse des diodes atteint une cible DV/DT pour une tension de sortie du filtre passif à des températures de fonctionnement.
PCT/US2021/029279 2020-04-29 2021-04-27 Filtre dv/dt à entraînement ca utilisant une charge de récupération inverse de diodes Ceased WO2021222160A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP21797095.3A EP4143956A4 (fr) 2020-04-29 2021-04-27 Filtre dv/dt à entraînement ca utilisant une charge de récupération inverse de diodes
BR112022022177-0A BR112022022177B1 (pt) 2020-04-29 2021-04-27 Filtro passivo e filtro dv/dt passivo
CA3178842A CA3178842C (fr) 2020-04-29 2021-04-27 Filtre dv/dt a entrainement ca utilisant une charge de recuperation inverse de diodes
MX2022013574A MX2022013574A (es) 2020-04-29 2021-04-27 Filtro dv/dt para motor de ca que utiliza carga de recuperacion inversa de diodos.

Applications Claiming Priority (2)

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US16/861,887 2020-04-29
US16/861,887 US11394340B2 (en) 2020-04-29 2020-04-29 AC drive DV/DT filter using reverse recovery charge of diodes

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WO2021222160A1 true WO2021222160A1 (fr) 2021-11-04

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EP (1) EP4143956A4 (fr)
CA (1) CA3178842C (fr)
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BR112022022177A2 (pt) 2023-01-17
EP4143956A1 (fr) 2023-03-08
EP4143956A4 (fr) 2024-06-05
CA3178842A1 (fr) 2021-11-04
US11671050B2 (en) 2023-06-06
US11394340B2 (en) 2022-07-19
CA3178842C (fr) 2023-05-23
US20220263452A1 (en) 2022-08-18
MX2022013574A (es) 2023-01-24
US20210344297A1 (en) 2021-11-04

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