WO2021124492A1 - Rolling operation support system - Google Patents
Rolling operation support system Download PDFInfo
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- WO2021124492A1 WO2021124492A1 PCT/JP2019/049694 JP2019049694W WO2021124492A1 WO 2021124492 A1 WO2021124492 A1 WO 2021124492A1 JP 2019049694 W JP2019049694 W JP 2019049694W WO 2021124492 A1 WO2021124492 A1 WO 2021124492A1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41815—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the cooperation between machine tools, manipulators and conveyor or other workpiece supply system, workcell
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Definitions
- the present invention relates to a system that supports a rolling operation performed on a rolling line.
- a computer room and an operation room will be provided on the rolling line where materials such as steel are rolled.
- the computer room is provided at a location away from the rolling line.
- a remote worker is stationed in the computer room.
- the remote worker is a process manager or quality manager who performs the setting calculation of the rolling control performed on the rolling line.
- the cab is provided near the rolling line.
- On-site workers are stationed in the driver's cab. Field workers perform various operations to intervene in rolling control while directly or indirectly monitoring the status of operations on the rolling line.
- the computer room will be equipped with a monitor that displays the operating status of the rolling line.
- the remote worker may perform various operations to intervene in the rolling control while monitoring the operation status through this monitor. That is, the remote worker may perform an intervention operation similar to the intervention operation performed by the field worker during the rolling control. In such a case, it is customary for the remote worker and the field worker to directly communicate with each other by telephone during the rolling control.
- the remote worker may also make various adjustments in preparation for the next rolling control based on the history of operation data by the field worker after the end of the rolling control this time.
- the remote worker usually obtains the data by accessing the shared database in which the operation data is recorded.
- Field workers also access the shared database. The reason for this is to confirm the operation data performed by the remote operator between the end of the previous rolling control and the start of the current rolling control. Another reason is to confirm the contents of the operations performed by the field workers themselves in the previous rolling control.
- Japanese Patent No. 4795498 discloses an operation support device.
- This operation support device adjusts the time for guiding the contents to be operated by the field worker during the rolling control according to the skill level of the field worker.
- this guidance does not consider the operation contents of the remote operator. Therefore, a problem similar to the problem in the conventional rolling control occurs. That is, it takes time and effort for one worker to grasp the contents of the operation of the other worker during the rolling control. If one worker does not fully understand the contents of the operation of the other worker, it may cause an operation trouble.
- the present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a technique capable of mutually grasping the contents of operations performed by a field worker and a remote worker.
- the first invention is a rolling operation support system for achieving the above-mentioned object, and has the following features.
- the rolling operation support system includes a rolling line, a control device, a first terminal, a second terminal, and a support device.
- the control device is configured to perform rolling control on the rolling line.
- the first terminal is provided in the first operation room of the rolling line.
- the first terminal transmits the first operation data for intervening in the rolling control to the control device.
- the second terminal is provided in the second operation chamber of the rolling line.
- the second terminal transmits the second operation data for intervening in the rolling control to the control device.
- the support device is connected to the first and second terminals.
- the support device records the first and second operation data.
- the support device further The first operation data is transmitted to the second terminal, The second operation data is configured to be transmitted to the first terminal.
- the second invention further has the following features in the first invention.
- the first operation room includes a first monitor.
- the second operation room includes a second monitor.
- the first terminal is configured to display the second operation data on the first monitor.
- the second terminal is configured to display the first operation data on the second monitor.
- the third invention further has the following features in the first or second invention.
- the support device is further configured to generate characteristic data of the first operation data based on the history of the first operation data including the latest data of the first operation data.
- the first operation data includes the latest data and characteristic data of the first operation data.
- the fourth invention further has the following features in any one of the first to third inventions.
- the second terminal is further configured to transmit second timing data indicating the second timing at which the support device transmits the first operation data to the second terminal to the support device.
- the support device is further configured to transmit the first operation data to the second terminal according to the second timing data.
- the second timing is the timing each time the support device receives the first operation data from the first terminal, and the same layered data as the layered data of the material rolled in the past on the rolling line. Includes at least one of the timings at which the material to be subjected to the rolling line.
- the fifth invention further has the following features in any one of the first to fourth inventions.
- the support device is further configured to generate characteristic data of the second operation data based on the history of the second operation data including the latest data of the second operation data.
- the second operation data includes the latest data and characteristic data of the second operation data.
- the sixth invention further has the following features in any one of the first to fifth inventions.
- the first terminal is further configured to transmit first timing data indicating the first timing at which the support device transmits the second operation data to the first terminal to the support device.
- the support device is further configured to transmit the second operation data to the first terminal according to the first timing data.
- the first timing is the timing each time the support device receives the second operation data from the second terminal, and the same layered data as the layered data of the material rolled in the past on the rolling line. Includes at least one of the timings at which the material to be subjected to the rolling line.
- the first operation data received by the support device from the first terminal is transferred to the second terminal. Further, the second operation data received by the support device from the second terminal is transferred to the first terminal. Therefore, during the preparation for rolling or during rolling, one worker and the other worker can operate the operation through the terminal of the operation room in which the field worker and the remote worker are stationed without contacting each other. It becomes possible to grasp the details of the contents. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
- one worker can visually grasp the details of the operation of the other worker through the monitor of the operation room in which he / she is stationed. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
- the other worker can easily grasp the operation tendency of one worker through the terminal of the operation room in which he / she is stationed. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
- the fourth or sixth invention it is possible to receive the operation data of the other worker at a timing preferred by one worker. Therefore, it is possible to increase the work efficiency of the worker. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
- Embodiment 1 First, Embodiment 1 of the present invention will be described with reference to FIGS. 1 to 4.
- FIG. 1 is a diagram illustrating a configuration example of a rolling operation support system according to the first embodiment.
- the rolling operation support system 100 includes a rolling line 10, a control device 20, an operating cab 30, a computer room 40, and a support device 50.
- the rolling line 10 is equipped with equipment such as a heating furnace, a width rolling mill, a rough rolling mill, a finishing rolling mill, and a coiler. There are no particular restrictions on these facilities, and known facilities apply.
- the materials 11a, 11b and 11c to be rolled in the rolling line 10 are drawn.
- Material 11a is in the position of the finish rolling mill.
- the seven stands of the finish rolling mill are designated by reference numerals F1 to F7 because they are required in the description described later.
- Material 11b is in the position of the width reduction device.
- Material 11c is in the position of the heating furnace.
- the control device 20 is a computer including at least a processor 21 and a memory 22.
- the processor 21 executes rolling control on the rolling line 10 according to various programs stored in the memory 22.
- the rolling control includes controls corresponding to various processes on the rolling line 10 such as heating, processing, cooling and winding.
- the control device 20 is connected to the rolling line 10.
- the control device 20 receives data (hereinafter, referred to as “measurement data”) measured by various sensors (not shown) on the rolling line 10.
- the measurement data is written in the memory 22. As an example, the measurement data is used in calculations for rolling control.
- the driver's cab 30 includes monitors 31a to 31d, monitors 32a to 32c, and a terminal 33.
- Video data for monitoring the operation status on the rolling line 10 is displayed on the monitors 31a to 31d.
- the monitors 32a to 32c display the measurement data, the product data of the materials 11a to 11c, and the numerical data of the rolling control.
- Product data includes data on the steel type, thickness (ie, product thickness) and width (ie, product width) of the material to be rolled.
- the numerical data includes data showing the result of the setting calculation of the rolling control and data showing the control result of the rolling control (for example, data of various control parameters and gains).
- the terminal 33 includes at least a processor 34 and a memory 35. Video data, measurement data, product data, and numerical data are written in the memory 35.
- the processor 34 performs the processing necessary for displaying these data.
- the driver's cab 30 is further provided with a glass window 36.
- a field worker is stationed in the driver's cab 30.
- the field worker directly monitors the operation status on the rolling line 10 through the glass window 36.
- the field worker also indirectly monitors the operation status via the monitors 31a to 31d. Further, the field worker performs an operation for intervening in the rolling control depending on the operation situation by using the terminal 33 or an input device (not shown) connected to the terminal 33.
- the operation of intervention in rolling control by a field worker is hereinafter referred to as "first operation”.
- Data related to the first operation (hereinafter, referred to as "first operation data”) is written in the memory 35.
- the processor 34 performs a process for displaying the first operation data on any one of the monitors 32a to 32c.
- the driver's cab 30 is connected to the control device 20 and the support device 50.
- the processor 34 performs a process for transmitting the first operation data to these devices.
- the computer room 40 includes monitors 41a to 41d, monitors 42a to 42c, and a terminal 43.
- the functions of the monitors 41a to 41d are the same as those of the monitors 31a to 31d.
- the functions of the monitors 42a to 42c are the same as those of the monitors 32a to 32c.
- the terminal 43 includes at least a processor 44 and a memory 45. Video data, measurement data, product data, and numerical data are written in the memory 45.
- the processor 44 performs processing necessary for displaying these data.
- a remote worker is stationed in the computer room 40.
- the remote worker performs the setting calculation of the rolling control.
- the remote worker also monitors the operation status via the monitors 41a to 41d.
- the remote operator performs an operation for intervening in the rolling control depending on the operation situation by using the terminal 43 or an input device (not shown) connected to the terminal 43.
- the operation of intervention by a remote operator in rolling control is hereinafter referred to as "second operation”.
- Data related to the second operation (hereinafter, referred to as "second operation data”) is written in the memory 45.
- the processor 44 performs a process for displaying the second operation data on any one of the monitors 42a to 42c.
- the computer room 40 is connected to the control device 20 and the support device 50.
- the processor 44 performs a process for transmitting the second operation data to these devices.
- the support device 50 is a computer including at least a processor 51 and a memory 52.
- the processor 51 performs a process for writing the first and second operation data to the memory 52 in association with the product data received from the control device 20.
- the processor 51 performs a process for passing operation data between the driver's cab 30 and the computer room 40 (hereinafter, referred to as "transfer process"). Details of the transfer process will be described later.
- the "operation data” is a general term for the first and second operation data.
- FIG. 2 is a diagram showing a main data flow in the rolling operation support system 100.
- the command data D1 is transmitted from the control device 20 to the rolling line 10.
- the command data D1 includes numerical data.
- the command data D1 also includes control parameter and gain data changed based on the operation data.
- the measurement data D2 is transmitted from the rolling line 10 to the control device 20.
- the product data D5 is transmitted from the control device 20 to the support device 50.
- Operation data is distinguished by the data destination. Specifically, the first operation data when the transmission destination is the control device 20 is referred to as the first operation data D31. The first operation data when the destination is the support device 50 is referred to as the first operation data D41. The second operation data when the transmission destination is the control device 20 is referred to as the second operation data D32. The second operation data when the destination is the support device 50 is referred to as the second operation data D42.
- FIG. 3 is a diagram illustrating an example of intervention for rolling control.
- the materials 11a and 11b are rolled in this order in the finish rolling mill shown in FIG. From time T1 to time T2, the material 11a is rolled. From time T3 to time T4, the material 11b is rolled. Before the time T1, it is the time when the rolling of the material 11a is awaited. The period from the time T2 to the time T3 is the time during which the rolling of the material 11b is awaited.
- the first operation data D31a and D31b are transmitted from the driver's cab 30 to the control device 20 in this order.
- the second operation data D32a is transmitted from the computer room 40 to the control device 20.
- the transmission of the second operation data D32a is performed between the transmission of the first operation data D31a and the transmission of the first operation data D31b.
- the first operation data D31c is transmitted from the driver's cab 30 to the control device 20.
- the first operation data D31d is transmitted from the driver's cab 30 to the control device 20.
- a remote worker and a field worker communicate with each other, and one worker grasps the details of the intervention operation of the other worker.
- it is troublesome to make such a contact and there is a risk that misunderstanding may lead to operational troubles.
- a remote worker and a field worker may perform a similar intervention operation on the same material. Then, the intervention operation is excessively performed, and it becomes difficult to keep the quality of the product constant.
- FIG. 4 is a diagram illustrating a transfer process.
- the operation data is transmitted not only to the control device 20 but also to the support device 50. Therefore, during the preparation for rolling or during rolling, the same data as the data transmitted to the control device 20 is written in the memory 52.
- the first operation data D41a to D41d shown in FIG. 4 are the same as the first operation data D31a to D31d described with reference to FIG.
- the second operation data D42a is the same as the second operation data D32a described with reference to FIG.
- “steel type classification: AA”, "thickness classification", and “width classification” correspond to product data.
- the "operation source”, “operation item”, and “operation amount” correspond to operation data.
- the transfer data D6 is read from the memory 52.
- the transfer data D6 includes the latest data written in the memory 52 and the product data associated therewith.
- the transfer data D6 is transferred from the operation source terminal to a terminal installed in an operation room different from the operation room in which the terminal is installed (hereinafter, also referred to as a "terminal in another operation room"). Will be sent to.
- the latest data is the first operation data D41a.
- the terminal 43 corresponds to the terminal in the separate operation room.
- the transfer data D6 includes the first operation data D41a and the product data associated therewith.
- the terminal 33 corresponds to the terminal in the separate operation room.
- the transfer data D6 includes the second operation data D42a and the product data associated therewith.
- the transfer data D6 is distinguished by the data transmission destination. Specifically, the transfer data D6 when the terminal in the separate operation room is the terminal 33 is referred to as the first notification data D71. The transfer data D6 when the terminal in the separate operation room is the terminal 43 is referred to as the second notification data D72.
- the terminal 33 When the terminal 33 receives the first notification data D71, the first notification data D71 is written in the memory 35.
- the processor 34 performs a process for displaying the first notification data D71 on any one of the monitors 32a to 32c.
- the second notification data D72 is written in the memory 45.
- the processor 44 performs a process for displaying the second notification data D72 on any one of the monitors 42a to 42c.
- the transfer process is performed.
- the latest operation data is transmitted to a terminal in another operation room together with the product data associated with the operation data. Therefore, during preparation for rolling or during rolling, one worker can grasp the details of the intervention operation of the other worker without the field worker and the remote worker communicating with each other. It becomes. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
- the above effect is expected even when only the latest operation data is transmitted to the terminal in another operation room. This is because the product data is displayed on the monitors 32a-32c and 42a-42c during the preparation for rolling or during the rolling. Therefore, the field worker and the remote worker are expected to associate the latest operation data with the product data displayed on these monitors by themselves.
- the remote worker may make various adjustments in preparation for the next rolling control based on the history of the first operation data D41.
- the history of the first operation data D41 is written in the memory 45 as the second notification data D72. Therefore, when the remote worker makes adjustments, it is possible to save the trouble of the remote worker accessing the memory 22 and investigating the operation history of the field worker. Further, the data changed by the adjustment is written in the memory 35 as the first notification data D71. Therefore, it is not necessary for the field worker to access the memory 22 to investigate the adjustment history of the remote worker, and the field worker can easily grasp the adjustment result of the remote worker before the next rolling control. Is possible.
- the first notification data D71 is displayed on any one of the monitors 32a to 32c
- the second notification data D72 is displayed on any one of the monitors 42a to 42c. Therefore, one worker can visually grasp the details of the intervention operation of the other worker.
- the driver's cab 30 corresponds to the "first operation room” of the first invention.
- the computer room 40 corresponds to the "second operation room” of the first invention.
- the terminal 33 corresponds to the "first terminal” of the first invention.
- the terminal 43 corresponds to the "second terminal” of the first invention.
- At least one of the monitors 32a to 32c corresponds to the "first monitor” of the second invention.
- At least one of the monitors 42a to 42c corresponds to the "second monitor" of the second invention.
- Embodiment 2 Next, a second embodiment of the present invention will be described with reference to FIGS. 5 and 6. Hereinafter, the description overlapping with the first embodiment will be omitted as appropriate.
- FIG. 5 is a diagram illustrating another example of intervention in rolling control.
- the materials 11a, 11b and 11c are rolled in this order in the finish rolling mill.
- Times T1 to T4 are as described in FIG. From time T5 to time T6, the material 11c is rolled.
- the time between the time T4 and the time T5 is the time during which the rolling of the material 11c is awaited.
- the first operation data D31a and D31b are transmitted from the driver's cab 30 to the control device 20 in this order.
- the second operation data D32a is transmitted from the computer room 40 to the control device 20.
- the first operation data D31c is transmitted from the driver's cab 30 to the control device 20.
- the first operation data D31d and D31e are transmitted from the driver's cab 30 to the control device 20 in this order.
- FIG. 6 is a diagram illustrating a transfer process (hereinafter, referred to as “second transfer process”) performed in the second embodiment.
- the first operation data D41a to 41e shown in FIG. 6 are the same as the first operation data D31a to 31e described with reference to FIG.
- the second operation data D42a is the same as the second operation data D32a described with reference to FIG.
- "steel type classification: AA”, "thickness classification” and “width classification” correspond to product data.
- the "time”, “operation source”, “operation item”, and “operation amount” correspond to operation data.
- the transfer data D6 is read from the memory 52.
- the transfer data D6 includes the latest data written in the memory 52 and the product data associated therewith. Up to this point, it is the same as the transfer process of the first embodiment (hereinafter, referred to as "first transfer process").
- first transfer process the latest data and the operation data in which the "product data", the "operation source” and the “operation item” are common are read out as the common data D8.
- the common data D8 data that goes back by a certain time (for example, 1 hour) from the latest data is selected.
- the first operation data D41b and 41d are selected as the common data D8.
- the first operation data D41c is different from the first operation data D41e in the "product data”.
- the second operation data D42a is different from the first operation data D41e in the “operation source”.
- the time of the first operation data D41a traced back from the latest data exceeds a certain time. Therefore, these operation data are not selected as the common data D8.
- characteristic data is generated based on the latest data and common data D8.
- the characteristic data includes the maximum value rMAX, the minimum value rMIN, and the average value rAVE of the "manipulation amount" of the latest data and the common data D8.
- the latest data is the first operation data D41e
- characteristic data is generated based on the operation amounts ⁇ 3, ⁇ 5 and ⁇ 6.
- the latest data, product data, and characteristic data are transmitted as transfer data D6 to a terminal in another operation room.
- the processing of the processor 34 when the terminal 33 receives the first notification data D71 is as described in the first embodiment.
- the process when the terminal 43 receives the second notification data D72 is also as described in the first embodiment.
- the second transfer process is performed.
- the characteristic data is transferred.
- one worker can easily check the tendency of one worker's "operation amount" with respect to the material currently being rolled and the material having the same "product data" and "operation item". It becomes possible to grasp. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
- FIG. 7 is a diagram illustrating a transfer process of the third embodiment (hereinafter, referred to as a “third transfer process”).
- the timing at which the third transfer process is performed is determined based on the first timing data D91 and the second timing data D92.
- the first timing data D91 is data indicating the timing at which the field worker wishes to receive the first notification data D71. Examples of the desired timing include the timing of each second operation, the next timing, or both of these timings.
- the next timing means the timing at which a material having the same layering data as the layered data of the material rolled in the past is provided to the rolling line 10.
- the stratified data is composed of "steel type classification", "thickness classification” and "width classification".
- the default of the first timing data D91 is set to "timing each time”.
- the changed first timing data D91 is transmitted from the driver's cab 30 to the support device 50.
- the change of the desired timing is performed via the terminal 33.
- the second timing data D92 is data indicating the timing at which the remote worker desires to receive the second notification data D72. Examples of the desired timing include the timing of each first operation, the next timing, or both of these timings. The definition of the next timing is the same as that of the next timing included in the first timing data D91.
- the default of the second timing data D92 is set to "timing each time".
- the changed second timing data D92 is transmitted from the computer room 40 to the support device 50.
- the change of the desired timing is performed via the terminal 43.
- the schedule data D10 is transmitted from the control device 20 to the support device 50. As shown in FIG. 7, the schedule data D10 includes rolling order data and stratified data.
- the first notification data D71 and the second notification data D72 are based on the schedule data D10, the first timing data D91, and the second timing data D92.
- the transmission timing is determined. For example, pay attention to the steel type BB to be rolled second.
- the transmission timing in this case is the timing at which the third steel grade BB is provided to the rolling line 10. Focus on the fifth rolled steel grade CC.
- the transmission timing in this case is the timing at which the sixth steel grade CC is provided to the rolling line 10.
- the content of the third transfer process is the same as the content of the first transfer process.
- the third transfer process is performed.
- the timing at which the support device 50 transmits the first notification data D71 and the second notification data D72 is determined based on the first timing data D91 and the second timing data D92.
- “timing each time” or “timing both each time and next time” is convenient.
- "timing each time” may be troublesome.
- Rolling line 11a to 11c Material Control device 21,34,44,51 Processor 22,35,45,52 Memory 30 Driver's cab 31a to 31d, 32a to 32c, 41a to 41d, 42a to 42c Monitor 33,43 Terminal 36 Glass window 40 Computer room 50 Support device 100 Rolling operation support system D1 Command data D2 Measurement data D31, D31a to D31e, D41, D41a to D41e 1st operation data D32, D32a, D42, D42a 2nd operation data D5 Product data D6 transfer Data D71 1st notification data D72 2nd notification data D8 Common data D91 1st timing data D92 2nd timing data D10 Schedule data
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Abstract
Description
本発明は、圧延ラインにおいて行われる圧延操業を支援するシステムに関する。 The present invention relates to a system that supports a rolling operation performed on a rolling line.
鉄鋼等の材料が圧延される圧延ラインには、計算機室と運転室が設けられる。計算機室は、圧延ラインから離れた場所に設けられる。計算機室には、遠隔作業者が駐在する。遠隔作業者は、圧延ラインにおいて行われる圧延制御の設定計算を行うプロセス管理者または品質管理者である。一方、運転室は、圧延ラインに近い場所に設けられる。運転室には、現場作業者が駐在する。現場作業者は、圧延ラインにおける操業の状況を直接的または間接的に監視しながら、圧延制御に介入するための各種の操作を行う。 A computer room and an operation room will be provided on the rolling line where materials such as steel are rolled. The computer room is provided at a location away from the rolling line. A remote worker is stationed in the computer room. The remote worker is a process manager or quality manager who performs the setting calculation of the rolling control performed on the rolling line. On the other hand, the cab is provided near the rolling line. On-site workers are stationed in the driver's cab. Field workers perform various operations to intervene in rolling control while directly or indirectly monitoring the status of operations on the rolling line.
計算機室には、圧延ラインにおける操業の状況を表示するモニタが設けられる。遠隔作業者は、このモニタを介して操業の状況を監視しながら、圧延制御に介入するための各種の操作を行うことがある。つまり、遠隔作業者は、圧延制御の最中に、現場作業者が行う介入操作と同様の介入操作を行うことがある。このような場合は、圧延制御の最中に、遠隔作業者と現場作業者が電話により直接やり取りすることが通例である。 The computer room will be equipped with a monitor that displays the operating status of the rolling line. The remote worker may perform various operations to intervene in the rolling control while monitoring the operation status through this monitor. That is, the remote worker may perform an intervention operation similar to the intervention operation performed by the field worker during the rolling control. In such a case, it is customary for the remote worker and the field worker to directly communicate with each other by telephone during the rolling control.
遠隔作業者は、また、今回の圧延制御の終了後、現場作業者による操作データの履歴に基づいて、次回の圧延制御に備えて各種の調整を行うことがある。この場合、遠隔作業者は、操作データが記録された共有データベースにアクセスすることにより取得するのが通例である。共有データベースには、現場作業者もアクセスする。この理由は、前回の圧延制御の終了から今回の圧延制御の開始までの間に遠隔作業者が行った操作データを確認するためである。別の理由は、前回の圧延制御において現場作業者自らが行った操作の内容を確認するためである。 The remote worker may also make various adjustments in preparation for the next rolling control based on the history of operation data by the field worker after the end of the rolling control this time. In this case, the remote worker usually obtains the data by accessing the shared database in which the operation data is recorded. Field workers also access the shared database. The reason for this is to confirm the operation data performed by the remote operator between the end of the previous rolling control and the start of the current rolling control. Another reason is to confirm the contents of the operations performed by the field workers themselves in the previous rolling control.
日本特許第4795498号明細書は、操業支援装置を開示する。この操業支援装置は、現場作業者の熟練度に応じて、圧延制御の最中に現場作業者が操作すべき内容をガイダンスする時刻を調整する。しかしながら、このガイダンスは、遠隔作業者の操作内容を考慮していない。そのため、従来の圧延制御における問題と同様の問題が発生する。すなわち、圧延制御の最中に、一方の作業者が他方の作業者の操作の内容を把握するのに手間がかかる。仮に、一方の作業者が他方の作業者の操作の内容を十分に把握していない場合は、操業トラブルを引き起こす原因となる。 Japanese Patent No. 4795498 discloses an operation support device. This operation support device adjusts the time for guiding the contents to be operated by the field worker during the rolling control according to the skill level of the field worker. However, this guidance does not consider the operation contents of the remote operator. Therefore, a problem similar to the problem in the conventional rolling control occurs. That is, it takes time and effort for one worker to grasp the contents of the operation of the other worker during the rolling control. If one worker does not fully understand the contents of the operation of the other worker, it may cause an operation trouble.
本発明は、上述の課題を解決するためになされたもので、現場作業者と遠隔作業者が行った操作の内容を互いに把握することのできる技術を提供することを目的とする。 The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a technique capable of mutually grasping the contents of operations performed by a field worker and a remote worker.
第1の発明は、上述の目的を達成するための圧延操業支援システムであり、次の特徴を有する。
前記圧延操業支援システムは、圧延ラインと、制御装置と、第1端末と、第2端末と、支援装置と、を備える。
前記制御装置は、前記圧延ラインにおける圧延制御を実行するように構成される。
前記第1端末は、前記圧延ラインの第1操作室に設けられる。前記第1端末は、前記圧延制御に介入するための第1操作データを前記制御装置に送信する。
前記第2端末は、前記圧延ラインの第2操作室に設けられる。前記第2端末は、前記圧延制御に介入するための第2操作データを前記制御装置に送信する。
前記支援装置は、前記第1および第2端末に接続される。前記支援装置は、前記第1および第2操作データを記録する。
前記支援装置は、更に、
前記第1操作データを前記第2端末に送信し、
前記第2操作データを前記第1端末に送信する
ように構成される。
The first invention is a rolling operation support system for achieving the above-mentioned object, and has the following features.
The rolling operation support system includes a rolling line, a control device, a first terminal, a second terminal, and a support device.
The control device is configured to perform rolling control on the rolling line.
The first terminal is provided in the first operation room of the rolling line. The first terminal transmits the first operation data for intervening in the rolling control to the control device.
The second terminal is provided in the second operation chamber of the rolling line. The second terminal transmits the second operation data for intervening in the rolling control to the control device.
The support device is connected to the first and second terminals. The support device records the first and second operation data.
The support device further
The first operation data is transmitted to the second terminal,
The second operation data is configured to be transmitted to the first terminal.
第2の発明は、第1の発明において更に次の特徴を有する。
前記第1操作室は、第1モニタを備える。
前記第2操作室は、第2モニタを備える。
前記第1端末は、前記第2操作データを前記第1モニタに表示するように構成される。
前記第2端末は、前記第1操作データを前記第2モニタに表示するように構成される。
The second invention further has the following features in the first invention.
The first operation room includes a first monitor.
The second operation room includes a second monitor.
The first terminal is configured to display the second operation data on the first monitor.
The second terminal is configured to display the first operation data on the second monitor.
第3の発明は、第1または2の発明において更に次の特徴を有する。
前記支援装置は、更に、前記第1操作データの最新データを含む前記第1操作データの履歴に基づいて、前記第1操作データの特性データを生成するように構成される。
前記第1操作データは、前記第1操作データの最新データおよび特性データを含む。
The third invention further has the following features in the first or second invention.
The support device is further configured to generate characteristic data of the first operation data based on the history of the first operation data including the latest data of the first operation data.
The first operation data includes the latest data and characteristic data of the first operation data.
第4の発明は、第1~3の発明の何れか1つにおいて更に次の特徴を有する。
前記第2端末は、更に、前記支援装置が前記第2端末に前記第1操作データを送信する第2タイミングを示す第2タイミングデータを前記支援装置に送信するように構成される。
前記支援装置は、更に、前記第2タイミングデータに従って、前記第1操作データを前記第2端末に送信するように構成される。
前記第2タイミングは、前記支援装置が前記第1端末から前記第1操作データを受信した都度のタイミング、および、前記圧延ラインにおいて過去に圧延された材料の層別データと同一の層別データを有する材料が前記圧延ラインに供されるタイミングの少なくとも一方を含む。
The fourth invention further has the following features in any one of the first to third inventions.
The second terminal is further configured to transmit second timing data indicating the second timing at which the support device transmits the first operation data to the second terminal to the support device.
The support device is further configured to transmit the first operation data to the second terminal according to the second timing data.
The second timing is the timing each time the support device receives the first operation data from the first terminal, and the same layered data as the layered data of the material rolled in the past on the rolling line. Includes at least one of the timings at which the material to be subjected to the rolling line.
第5の発明は、第1~4の発明の何れか1つにおいて更に次の特徴を有する。
前記支援装置は、更に、前記第2操作データの最新データを含む前記第2操作データの履歴に基づいて、前記第2操作データの特性データを生成するように構成される。
前記第2操作データは、前記第2操作データの最新データおよび特性データを含む。
The fifth invention further has the following features in any one of the first to fourth inventions.
The support device is further configured to generate characteristic data of the second operation data based on the history of the second operation data including the latest data of the second operation data.
The second operation data includes the latest data and characteristic data of the second operation data.
第6の発明は、第1~5の発明の何れか1つにおいて更に次の特徴を有する。
前記第1端末は、更に、前記支援装置が前記第1端末に前記第2操作データを送信する第1タイミングを示す第1タイミングデータを前記支援装置に送信するように構成される。
前記支援装置は、更に、前記第1タイミングデータに従って、前記第2操作データを前記第1端末に送信するように構成される。
前記第1タイミングが、前記支援装置が前記第2端末から前記第2操作データを受信した都度のタイミング、および、前記圧延ラインにおいて過去に圧延された材料の層別データと同一の層別データを有する材料が前記圧延ラインに供されるタイミングの少なくとも一方を含む。
The sixth invention further has the following features in any one of the first to fifth inventions.
The first terminal is further configured to transmit first timing data indicating the first timing at which the support device transmits the second operation data to the first terminal to the support device.
The support device is further configured to transmit the second operation data to the first terminal according to the first timing data.
The first timing is the timing each time the support device receives the second operation data from the second terminal, and the same layered data as the layered data of the material rolled in the past on the rolling line. Includes at least one of the timings at which the material to be subjected to the rolling line.
第1の発明によれば、支援装置が第1端末から受信した第1操作データが第2端末に転送される。また、支援装置が第2端末から受信した第2操作データが第1端末に転送される。そのため、圧延の準備中、または、圧延の最中に現場作業者と遠隔作業者が連絡を取り合うことなく、自らが駐在する操作室の端末を介して一方の作業者他方の作業者の操作の内容の詳細を把握することが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。 According to the first invention, the first operation data received by the support device from the first terminal is transferred to the second terminal. Further, the second operation data received by the support device from the second terminal is transferred to the first terminal. Therefore, during the preparation for rolling or during rolling, one worker and the other worker can operate the operation through the terminal of the operation room in which the field worker and the remote worker are stationed without contacting each other. It becomes possible to grasp the details of the contents. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
第2の発明によれば、自らが駐在する操作室のモニタを介して一方の作業者が他方の作業者の操作の内容の詳細を視覚的に把握することが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。 According to the second invention, one worker can visually grasp the details of the operation of the other worker through the monitor of the operation room in which he / she is stationed. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
第3または5の発明によれば、自らが駐在する操作室の端末を介して一方の作業者の操作の傾向を他方の作業者が容易に把握することが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。 According to the third or fifth invention, the other worker can easily grasp the operation tendency of one worker through the terminal of the operation room in which he / she is stationed. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
第4または6の発明によれば、一方の作業者の好みのタイミングで他方の作業者の操作データを受け取ることが可能となる。そのため、作業者による作業能率を上げることが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。 According to the fourth or sixth invention, it is possible to receive the operation data of the other worker at a timing preferred by one worker. Therefore, it is possible to increase the work efficiency of the worker. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
以下、図面を参照して本発明の実施の形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1.実施の形態1
まず、図1~図4を参照して、本発明の実施の形態1について説明する。
1. 1.
First,
1-1.圧延操業支援システムの構成
図1は、実施の形態1に係る圧延操業支援システムの構成例を説明する図である。図1に示されるように、圧延操業支援システム100は、圧延ライン10と、制御装置20と、運転室30と、計算機室40と、支援装置50と、を備えている。
1-1. Configuration of Rolling Operation Support System FIG. 1 is a diagram illustrating a configuration example of a rolling operation support system according to the first embodiment. As shown in FIG. 1, the rolling
圧延ライン10は、加熱炉、幅圧下装置、粗圧延機、仕上げ圧延機、コイラなどの設備を備えている。これらの設備についての限定は特になく、公知の設備が適用される。図1には、圧延ライン10における圧延対象である材料11a,11bおよび11cが描かれている。材料11aは、仕上げ圧延機の位置にある。なお、後述する説明において必要となるため、仕上げ圧延機が有する7基のスタンドには、符号F1~F7が付されている。材料11bは、幅圧下装置の位置にある。材料11cは、加熱炉の位置にある。
The rolling line 10 is equipped with equipment such as a heating furnace, a width rolling mill, a rough rolling mill, a finishing rolling mill, and a coiler. There are no particular restrictions on these facilities, and known facilities apply. In FIG. 1, the
制御装置20は、少なくともプロセッサ21とメモリ22を備えるコンピュータである。プロセッサ21は、メモリ22に記憶された各種のプログラムに従って、圧延ライン10における圧延制御を実行する。圧延制御には、加熱、加工、冷却および巻取といった圧延ライン10上の各種の工程に対応した制御が含まれる。制御装置20は、圧延ライン10と接続されている。制御装置20は、圧延ライン10上の各種のセンサ(不図示)が計測したデータ(以下、「計測データ」と称す。)を受け取る。計測データは、メモリ22に書き込まれる。一例として、計測データは、圧延制御のための計算に使用される。
The
運転室30は、モニタ31a~31dと、モニタ32a~32cと、端末33と、を備える。モニタ31a~31dには、圧延ライン10における操業の状況を監視するための映像データが表示される。一方、モニタ32a~32cには、計測データと、材料11a~11cの製品データと、圧延制御の数値データと、が表示される。製品データには、圧延される材料の鋼種、厚(すなわち、製品厚)および幅(すなわち、製品幅)のデータが含まれる。数値データには、圧延制御の設定計算の結果を示すデータと、圧延制御の制御結果を示すデータと、が含まれる(例えば、各種の制御パラメータおよびゲインのデータ)。端末33は、少なくともプロセッサ34とメモリ35を備える。メモリ35には、映像データ、計測データ、製品データおよび数値データが書き込まれる。プロセッサ34は、これらのデータの表示に必要な処理を行う。
The driver's
運転室30は、更に、ガラス窓36を備える。運転室30には、現場作業者が駐在する。現場作業者は、ガラス窓36を介して圧延ライン10における操業の状況を直接的に監視する。現場作業者は、また、モニタ31a~31dを介して操業の状況を間接的に監視する。現場作業者は、更に、操業の状況に応じて、圧延制御に介入するための操作を、端末33、または端末33に接続された入力装置(不図示)を用いて行う。現場作業者による圧延制御への介入操作を、以下、「第1操作」と称す。メモリ35には、第1操作に関するデータ(以下、「第1操作データ」と称す。)が書き込まれる。プロセッサ34は、モニタ32a~32cの何れか1つに第1操作データを表示するための処理を行う。運転室30は、制御装置20および支援装置50に接続されている。プロセッサ34は、第1操作データをこれらの装置に送信するための処理を行う。
The driver's
計算機室40は、モニタ41a~41dと、モニタ42a~42cと、端末43と、を備える。モニタ41a~41dの機能は、モニタ31a~31dのそれと同じである。モニタ42a~42cの機能は、モニタ32a~32cのそれと同じである。端末43は、少なくともプロセッサ44とメモリ45を備える。メモリ45には、映像データ、計測データ、製品データおよび数値データが書き込まれる。プロセッサ44は、これらのデータの表示に必要な処理を行う。
The
計算機室40には、遠隔作業者が駐在する。遠隔作業者は、圧延制御の設定計算を行う。遠隔作業者は、また、モニタ41a~41dを介して操業の状況を監視する。遠隔作業者は、更に、操業の状況に応じて、圧延制御に介入するための操作を、端末43、または端末43に接続された入力装置(不図示)を用いて行う。遠隔作業者による圧延制御への介入操作を、以下、「第2操作」と称す。メモリ45には、第2操作に関連するデータ(以下、「第2操作データ」と称す。)が書き込まれる。プロセッサ44は、モニタ42a~42cの何れか1つに第2操作データを表示するための処理を行う。計算機室40は、制御装置20および支援装置50に接続されている。プロセッサ44は、第2操作データをこれらの装置に送信するための処理を行う。
A remote worker is stationed in the
支援装置50は、少なくともプロセッサ51とメモリ52を備えるコンピュータである。プロセッサ51は、第1および第2操作データを、制御装置20から受信した製品データに関連付けてメモリ52に書き込むための処理を行う。プロセッサ51は、運転室30と計算機室40の間で操作データを受け渡すための処理(以下、「転送処理」と称す。)を行う。転送処理の詳細については後述される。なお、「操作データ」は、第1および第2操作データの総称である。
The
1-2.主なデータの流れ
図2は、圧延操業支援システム100における主なデータの流れを示す図である。指令データD1は、制御装置20から圧延ライン10に送信される。指令データD1には、数値データが含まれる。指令データD1には、操作データに基づいて変更された制御パラメータおよびゲインのデータも含まれる。圧延ライン10から制御装置20には、計測データD2が送信される。製品データD5は、制御装置20から支援装置50に送信される。
1-2. Main data flow FIG. 2 is a diagram showing a main data flow in the rolling
操作データは、データの送信先で区別される。具体的に、送信先が制御装置20の場合の第1操作データは、第1操作データD31と称される。送信先が支援装置50の場合の第1操作データは、第1操作データD41と称される。送信先が制御装置20の場合の第2操作データは、第2操作データD32と称される。送信先が支援装置50の場合の第2操作データは、第2操作データD42と称される。
Operation data is distinguished by the data destination. Specifically, the first operation data when the transmission destination is the
1-3.実施の形態1の特徴
1-3-1.従来の問題点
図3は、圧延制御に対する介入例を説明する図である。図3に示す例では、図1に示した仕上げ圧延機において、材料11aおよび11bがこの順で圧延されている。時刻T1から時刻T2までの間は、材料11aが圧延される。時刻T3から時刻T4までの間は、材料11bが圧延される。時刻T1よりも前は、材料11aの圧延が待機される時間である。時刻T2から時刻T3までの間は、材料11bの圧延が待機される時間である。
1-3. Features of
図3に示されるように、時刻T1の前には、運転室30から制御装置20に第1操作データD31aおよびD31bがこの順で送信される。また、時刻T1よりも前には、計算機室40から制御装置20に第2操作データD32aが送信される。第2操作データD32aの送信は、第1操作データD31aの送信から第1操作データD31bの送信までの間に行われる。また、時刻T1から時刻T2までの間には、運転室30から制御装置20に第1操作データD31cが送信される。また、時刻T2から時刻T3までの間には、運転室30から制御装置20に第1操作データD31dが送信される。
As shown in FIG. 3, before the time T1, the first operation data D31a and D31b are transmitted from the driver's
従来においては、圧延の準備中、または、圧延の最中、遠隔作業者と現場作業者が連絡を取り合い、一方の作業者が他方の作業者の介入操作の内容の詳細を把握していた。しかしながら、このような連絡を行うことは手間がかかるうえ、聞き間違いが操業トラブルに繋がるリスクがある。また、従来の方式では、遠隔作業者と現場作業者が同一の材料に対して同じような介入操作を行う可能性がある。そうすると、介入操作が過剰に行われることになり、製品の品質を一定にすることが困難になる。 Conventionally, during preparation for rolling or during rolling, a remote worker and a field worker communicate with each other, and one worker grasps the details of the intervention operation of the other worker. However, it is troublesome to make such a contact, and there is a risk that misunderstanding may lead to operational troubles. Further, in the conventional method, a remote worker and a field worker may perform a similar intervention operation on the same material. Then, the intervention operation is excessively performed, and it becomes difficult to keep the quality of the product constant.
1-3-2.実施の形態1の改良点
そこで、実施の形態1では、転送処理が行われる。図4は、転送処理を説明する図である。図2で説明したように、操作データは、制御装置20だけでなく支援装置50にも送信される。そのため、圧延の準備中、または、圧延の最中、メモリ52には、制御装置20に送信されたデータと同じデータが書き込まれる。図4に示される第1操作データD41a~D41dは、図3で説明した第1操作データD31a~D31dとそれぞれ同じである。第2操作データD42aは、図3で説明した第2操作データD32aと同じである。図4において、「鋼種区分:AA」、「厚区分」および「幅区分」は、製品データに相当する。「操作元」、「操作項目」および「操作量」は、操作データに相当する。
1-3-2. Improvement points of the first embodiment Therefore, in the first embodiment, the transfer process is performed. FIG. 4 is a diagram illustrating a transfer process. As described with reference to FIG. 2, the operation data is transmitted not only to the
転送処理では、転送データD6がメモリ52から読み出される。転送データD6は、メモリ52に書き込まれた最新データと、これに関連付けられた製品データと、を含む。転送処理では、また、転送データD6が、操作元の端末から、この端末が設置された操作室とは別の操作室に設置された端末(以下、「別操作室の端末」とも称す。)に送信される。例えば、最新データが第1操作データD41aの場合を考える。この場合、別操作室の端末には、端末43が該当する。転送データD6は、第1操作データD41aと、これに関連付けられた製品データと、を含む。最新データが第2操作データD42aの場合を考える。この場合、別操作室の端末には、端末33が該当する。転送データD6は、第2操作データD42aと、これに関連付けられた製品データと、を含む。
In the transfer process, the transfer data D6 is read from the
転送データD6は、データの送信先で区別される。具体的に、別操作室の端末が端末33の場合の転送データD6は、第1通知データD71と称される。別操作室の端末が端末43の場合の転送データD6は、第2通知データD72と称される。 The transfer data D6 is distinguished by the data transmission destination. Specifically, the transfer data D6 when the terminal in the separate operation room is the terminal 33 is referred to as the first notification data D71. The transfer data D6 when the terminal in the separate operation room is the terminal 43 is referred to as the second notification data D72.
端末33が第1通知データD71を受信した場合、第1通知データD71はメモリ35に書き込まれる。プロセッサ34は、第1通知データD71をモニタ32a~32cの何れか1つに表示するための処理を行う。
When the terminal 33 receives the first notification data D71, the first notification data D71 is written in the
端末43が第2通知データD72を受信した場合、第2通知データD72はメモリ45に書き込まれる。プロセッサ44は、第2通知データD72をモニタ42a~42cの何れか1つに表示するための処理を行う。
When the terminal 43 receives the second notification data D72, the second notification data D72 is written in the
1-4.効果
実施の形態1によれば、転送処理が行われる。転送処理によれば、操作データの最新データが、これに関連付けられた製品データと共に別操作室の端末に送信される。そのため、圧延の準備中、または、圧延の最中、現場作業者と遠隔作業者が連絡を取り合うことなく、一方の作業者が他方の作業者の介入操作の内容の詳細を把握することが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。
1-4. Effect According to the first embodiment, the transfer process is performed. According to the transfer process, the latest operation data is transmitted to a terminal in another operation room together with the product data associated with the operation data. Therefore, during preparation for rolling or during rolling, one worker can grasp the details of the intervention operation of the other worker without the field worker and the remote worker communicating with each other. It becomes. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
なお、転送処理において、操作データの最新データのみが別操作室の端末に送信された場合であっても、上述の効果が期待される。何故なら、圧延の準備中、または、圧延の最中、製品データはモニタ32a~32cおよび42a~42cに表示される。そのため、現場作業者および遠隔作業者は、操作データの最新データと、これらのモニタに表示された製品データとの関連付けを自ら行うことが期待されるためである。
In the transfer process, the above effect is expected even when only the latest operation data is transmitted to the terminal in another operation room. This is because the product data is displayed on the
遠隔作業者は、今回の圧延制御の終了後、第1操作データD41の履歴に基づいて、次回の圧延制御に備えて各種の調整を行うことがある。転送処理によれば、第1操作データD41の履歴が第2通知データD72としてメモリ45に書き込まれる。そのため、遠隔作業者による調整に際し、遠隔作業者がメモリ22にアクセスして現場作業者の操作履歴を調査する手間を省くことも可能となる。また、調整によって変更されたデータは、第1通知データD71としてメモリ35に書き込まれる。そのため、現場作業者がメモリ22にアクセスして遠隔作業者の調整履歴を調査する手間を省き、次回の圧延制御の前に、現場作業者が遠隔作業者の調整の結果を容易に把握することが可能となる。
After the end of the rolling control this time, the remote worker may make various adjustments in preparation for the next rolling control based on the history of the first operation data D41. According to the transfer process, the history of the first operation data D41 is written in the
加えて、実施の形態1によれば、第1通知データD71がモニタ32a~32cの何れか1つに表示され、第2通知データD72がモニタ42a~42cの何れか1つに表示される。従って、一方の作業者が他方の作業者の介入操作の内容の詳細を視覚的に把握することが可能となる。
In addition, according to the first embodiment, the first notification data D71 is displayed on any one of the
1-5.実施の形態1と発明の対応関係
実施の形態1においては、運転室30が第1の発明の「第1操作室」に相当する。計算機室40が第1の発明の「第2操作室」に相当する。端末33が第1の発明の「第1端末」に相当する。端末43が第1の発明の「第2端末」に相当する。モニタ32a~32cの少なくとも1つが第2の発明の「第1モニタ」に相当する。モニタ42a~42cの少なくとも1つが第2の発明の「第2モニタ」に相当する。
1-5. Correspondence between the first embodiment and the invention In the first embodiment, the driver's
2.実施の形態2
次に、図5および6を参照して、本発明の実施の形態2について説明する。以下、実施の形態1と重複する説明については適宜省略される。
2.
Next, a second embodiment of the present invention will be described with reference to FIGS. 5 and 6. Hereinafter, the description overlapping with the first embodiment will be omitted as appropriate.
2-1.実施の形態2の特徴
図5は、圧延制御に対する別の介入例を説明する図である。図5に示す例では、仕上げ圧延機において、材料11a、11bおよび11cがこの順で圧延されている。時刻T1~T4については、図3で説明したとおりである。時刻T5から時刻T6までの間は、材料11cが圧延される。時刻T4から時刻T5までの間は、材料11cの圧延が待機される時間である。
2-1. Features of
図5に示されるように、時刻T1の前には、運転室30から制御装置20に第1操作データD31aおよびD31bがこの順で送信される。また、時刻T1よりも前には、計算機室40から制御装置20に第2操作データD32aが送信される。また、時刻T2から時刻T3までの間には、運転室30から制御装置20に第1操作データD31cが送信される。また、時刻T4から時刻T5までの間には、運転室30から制御装置20に第1操作データD31dおよびD31eがこの順で送信される。
As shown in FIG. 5, before the time T1, the first operation data D31a and D31b are transmitted from the driver's
図6は、実施の形態2で行われる転送処理(以下、「第2転送処理」と称す。)を説明する図である。図6に示される第1操作データD41a~41eは、図5で説明した第1操作データD31a~31eとそれぞれ同じである。第2操作データD42aは、図5で説明した第2操作データD32aと同じである。図6において、「鋼種区分:AA」、「厚区分」および「幅区分」は、製品データに相当する。「時刻」、「操作元」、「操作項目」および「操作量」は、操作データに相当する。 FIG. 6 is a diagram illustrating a transfer process (hereinafter, referred to as “second transfer process”) performed in the second embodiment. The first operation data D41a to 41e shown in FIG. 6 are the same as the first operation data D31a to 31e described with reference to FIG. The second operation data D42a is the same as the second operation data D32a described with reference to FIG. In FIG. 6, "steel type classification: AA", "thickness classification" and "width classification" correspond to product data. The "time", "operation source", "operation item", and "operation amount" correspond to operation data.
第2転送処理では、転送データD6がメモリ52から読み出される。転送データD6は、メモリ52に書き込まれた最新データと、これに関連付けられた製品データと、を含む。ここまでは、実施の形態1の転送処理(以下、「第1転送処理」と称す。)と同じである。第2転送処理では、最新データと「製品データ」、「操作元」および「操作項目」が共通する操作データが、共通データD8として読み出される。共通データD8には、最新データから一定時間(例えば、1時間)だけ遡ったデータが選ばれる。
In the second transfer process, the transfer data D6 is read from the
例えば、最新データが第1操作データD41eの場合、共通データD8は第1操作データD41bおよび41dが選ばれる。第1操作データD41cは「製品データ」において第1操作データD41eと異なる。第2操作データD42aは「操作元」において第1操作データD41eと異なる。第1操作データD41aは最新データから遡った時間が一定時間を超える。そのため、これらの操作データは、共通データD8として選ばれない。 For example, when the latest data is the first operation data D41e, the first operation data D41b and 41d are selected as the common data D8. The first operation data D41c is different from the first operation data D41e in the "product data". The second operation data D42a is different from the first operation data D41e in the “operation source”. The time of the first operation data D41a traced back from the latest data exceeds a certain time. Therefore, these operation data are not selected as the common data D8.
第2転送処理では、最新データと共通データD8に基づいて、特性データが生成される。特性データは、最新データおよび共通データD8の「操作量」の最大値rMAXと、最小値rMINと、平均値rAVEと、を含む。例えば、最新データが第1操作データD41eの場合、操作量α3,α5およびα6に基づいて、特性データが生成される。 In the second transfer process, characteristic data is generated based on the latest data and common data D8. The characteristic data includes the maximum value rMAX, the minimum value rMIN, and the average value rAVE of the "manipulation amount" of the latest data and the common data D8. For example, when the latest data is the first operation data D41e, characteristic data is generated based on the operation amounts α3, α5 and α6.
第2転送処理では、最新データ、製品データおよび特性データが、転送データD6として別操作室の端末に送信される。端末33が第1通知データD71を受信した場合のプロセッサ34の処理は、実施の形態1で説明したとおりである。端末43が第2通知データD72を受信した場合の処理も、実施の形態1で説明したとおりである。
In the second transfer process, the latest data, product data, and characteristic data are transmitted as transfer data D6 to a terminal in another operation room. The processing of the
2-2.効果
実施の形態2によれば、第2転送処理が行われる。第2転送処理によれば、第1転送処理で送信されたデータだけでなく、特性データも転送される。特性データが転送されることで、現在圧延されている材料と「製品データ」および「操作項目」が共通する材料に対する一方の作業者の「操作量」の傾向を、他方の作業者が容易に把握することが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。
2-2. Effect According to the second embodiment, the second transfer process is performed. According to the second transfer process, not only the data transmitted in the first transfer process but also the characteristic data is transferred. By transferring the characteristic data, one worker can easily check the tendency of one worker's "operation amount" with respect to the material currently being rolled and the material having the same "product data" and "operation item". It becomes possible to grasp. Therefore, it is possible to stabilize the operation and keep the quality of the product constant.
3.実施の形態3
次に、図7を参照して、本発明の実施の形態3について説明する。以下、実施の形態1または2と重複する説明については適宜省略される。
3. 3.
Next, a third embodiment of the present invention will be described with reference to FIG. 7. Hereinafter, the description overlapping with the first or second embodiment will be omitted as appropriate.
3-1.実施の形態3の特徴
図7は、実施の形態3の転送処理(以下、「第3転送処理」と称す。)を説明する図である。第3転送処理では、第1タイミングデータD91および第2タイミングデータD92に基づいて、第3転送処理が行われるタイミングが決定される。
3-1. Features of the third embodiment FIG. 7 is a diagram illustrating a transfer process of the third embodiment (hereinafter, referred to as a “third transfer process”). In the third transfer process, the timing at which the third transfer process is performed is determined based on the first timing data D91 and the second timing data D92.
第1タイミングデータD91は、現場作業者が第1通知データD71の受け取りを希望するタイミングを示すデータである。希望タイミングとしては、第2操作の都度のタイミング、次回のタイミング、または、これらの両方のタイミングが例示される。次回のタイミングとは、過去に圧延された材料の層別データと同一の層別データを有する材料が圧延ライン10に供されるタイミングを意味する。層別データは、「鋼種区分」、「厚区分」および「幅区分」から構成される。 The first timing data D91 is data indicating the timing at which the field worker wishes to receive the first notification data D71. Examples of the desired timing include the timing of each second operation, the next timing, or both of these timings. The next timing means the timing at which a material having the same layering data as the layered data of the material rolled in the past is provided to the rolling line 10. The stratified data is composed of "steel type classification", "thickness classification" and "width classification".
第1タイミングデータD91は、デフォルトが「都度のタイミング」に設定されている。現場作業者が希望タイミングを変更すると、変更後の第1タイミングデータD91が運転室30から支援装置50に送信される。希望タイミングの変更は、端末33を介して行われる。
The default of the first timing data D91 is set to "timing each time". When the field worker changes the desired timing, the changed first timing data D91 is transmitted from the driver's
第2タイミングデータD92は、遠隔作業者が第2通知データD72の受け取りを希望するタイミングを示すデータである。希望タイミングとしては、第1操作の都度のタイミング、次回のタイミング、または、これらの両方のタイミングが例示される。次回のタイミングの定義については、第1タイミングデータD91に含まれる次回のタイミングのそれと同じである。 The second timing data D92 is data indicating the timing at which the remote worker desires to receive the second notification data D72. Examples of the desired timing include the timing of each first operation, the next timing, or both of these timings. The definition of the next timing is the same as that of the next timing included in the first timing data D91.
第2タイミングデータD92は、デフォルトが「都度のタイミング」に設定されている。遠隔作業者が希望タイミングを変更すると、変更後の第2タイミングデータD92が計算機室40から支援装置50に送信される。希望タイミングの変更は、端末43を介して行われる。
The default of the second timing data D92 is set to "timing each time". When the remote worker changes the desired timing, the changed second timing data D92 is transmitted from the
実施の形態3では、制御装置20から支援装置50にスケジュールデータD10が送信される。図7に示されるように、スケジュールデータD10には、圧延の順番データと、層別データとが含まれている。
In the third embodiment, the schedule data D10 is transmitted from the
第3転送処理では、「次回のタイミング」が希望タイミングに含まれる場合、スケジュールデータD10、第1タイミングデータD91および第2タイミングデータD92に基づいて、第1通知データD71および第2通知データD72の送信タイミングが決定される。例えば、2番目に圧延される鋼種BBに着目する。この場合の送信タイミングは、3番目の鋼種BBが圧延ライン10に供されるタイミングである。5番目に圧延される鋼種CCに着目する。この場合の送信タイミングは、6番目の鋼種CCが圧延ライン10に供されるタイミングである。 In the third transfer process, when the "next timing" is included in the desired timing, the first notification data D71 and the second notification data D72 are based on the schedule data D10, the first timing data D91, and the second timing data D92. The transmission timing is determined. For example, pay attention to the steel type BB to be rolled second. The transmission timing in this case is the timing at which the third steel grade BB is provided to the rolling line 10. Focus on the fifth rolled steel grade CC. The transmission timing in this case is the timing at which the sixth steel grade CC is provided to the rolling line 10.
「次回のタイミング」が希望タイミングに含まれない場合、つまり、「都度のタイミング」が選択されている場合、第3転送処理の内容は第1転送処理の内容と同じになる。 When the "next timing" is not included in the desired timing, that is, when the "timing each time" is selected, the content of the third transfer process is the same as the content of the first transfer process.
3-2.効果
実施の形態3によれば、第3転送処理が行われる。第3転送処理によれば、第1タイミングデータD91および第2タイミングデータD92に基づいて、第1通知データD71および第2通知データD72を支援装置50が送信するタイミングが決定される。別室に駐在する作業者の操作動向を常に把握したい作業者にとっては、「都度のタイミング」または「都度と次回の両方のタイミング」が好都合である。一方、熟練度の高い作業者であれば「都度のタイミング」が煩わしく感じる場合もある。この点、第3転送処理によれば、作業者の好みに応じて第1通知データD71または第2通知データD72を受け取ることが可能となるので、作業者による作業能率を上げることが可能となる。従って、操業を安定させて製品の品質を一定にすることが可能となる。
3-2. Effect According to the third embodiment, the third transfer process is performed. According to the third transfer process, the timing at which the
10 圧延ライン
11a~11c 材料
20 制御装置
21,34,44,51 プロセッサ
22,35,45,52 メモリ
30 運転室
31a~31d,32a~32c,41a~41d,42a~42c モニタ
33,43 端末
36 ガラス窓
40 計算機室
50 支援装置
100 圧延操業支援システム
D1 指令データ
D2 計測データ
D31,D31a~D31e,D41,D41a~D41e 第1操作データ
D32,D32a,D42,D42a 第2操作データ
D5 製品データ
D6 転送データ
D71 第1通知データ
D72 第2通知データ
D8 共通データ
D91 第1タイミングデータ
D92 第2タイミングデータ
D10 スケジュールデータ
10
Claims (6)
前記圧延ラインにおける圧延制御を実行する制御装置と、
前記圧延ラインの第1操作室に設けられ、前記圧延制御に介入するための第1操作データを前記制御装置に送信する第1端末と、
前記圧延ラインの第2操作室に設けられ、前記圧延制御に介入するための第2操作データを前記制御装置に送信する第2端末と、
前記第1および第2端末に接続され、前記第1および第2操作データを記録する支援装置と、
を備える圧延操業支援システムにおいて、
前記支援装置は、更に、
前記第1操作データを前記第2端末に送信し、
前記第2操作データを前記第1端末に送信する
ことを特徴とする圧延操業支援システム。 Rolling line and
A control device that executes rolling control on the rolling line,
A first terminal provided in the first operation chamber of the rolling line and transmitting first operation data for intervening in the rolling control to the control device.
A second terminal provided in the second operation chamber of the rolling line and transmitting second operation data for intervening in the rolling control to the control device.
A support device connected to the first and second terminals and recording the first and second operation data, and
In the rolling operation support system equipped with
The support device further
The first operation data is transmitted to the second terminal,
A rolling operation support system characterized by transmitting the second operation data to the first terminal.
前記第2操作室は、第2モニタを備え、
前記第1端末は、前記第2操作データを前記第1モニタに表示し、
前記第2端末は、前記第1操作データを前記第2モニタに表示する
ことを特徴とする請求項1に記載の圧延操業支援システム。 The first operation room includes a first monitor.
The second operation room is provided with a second monitor.
The first terminal displays the second operation data on the first monitor.
The rolling operation support system according to claim 1, wherein the second terminal displays the first operation data on the second monitor.
前記第1操作データが、前記第1操作データの最新データおよび特性データを含む
ことを特徴とする請求項1または2に記載の圧延操業支援システム。 The support device further generates characteristic data of the first operation data based on the history of the first operation data including the latest data of the first operation data.
The rolling operation support system according to claim 1 or 2, wherein the first operation data includes the latest data and characteristic data of the first operation data.
前記支援装置は、更に、前記第2タイミングデータに従って、前記第1操作データを前記第2端末に送信し、
前記第2タイミングが、前記支援装置が前記第1端末から前記第1操作データを受信した都度のタイミング、および、前記圧延ラインにおいて過去に圧延された材料の層別データと同一の層別データを有する材料が前記圧延ラインに供されるタイミングの少なくとも一方を含む
ことを特徴とする請求項1~3の何れか1項に記載の圧延操業支援システム。 The second terminal further transmits second timing data indicating the second timing at which the support device transmits the first operation data to the second terminal to the support device.
The support device further transmits the first operation data to the second terminal according to the second timing data.
The second timing is the timing each time the support device receives the first operation data from the first terminal, and the same layered data as the layered data of the material rolled in the past on the rolling line. The rolling operation support system according to any one of claims 1 to 3, wherein the material to be included includes at least one of the timings when the material is provided to the rolling line.
前記第2操作データが、前記第2操作データの最新データおよび特性データを含む
ことを特徴とする請求項1~4の何れか1項に記載の圧延操業支援システム。 The support device further generates characteristic data of the second operation data based on the history of the second operation data including the latest data of the second operation data.
The rolling operation support system according to any one of claims 1 to 4, wherein the second operation data includes the latest data and characteristic data of the second operation data.
前記支援装置は、更に、前記第1タイミングデータに従って、前記第2操作データを前記第1端末に送信し、
前記第1タイミングが、前記支援装置が前記第2端末から前記第2操作データを受信した都度のタイミング、および、前記圧延ラインにおいて過去に圧延された材料の層別データと同一の層別データを有する材料が前記圧延ラインに供されるタイミングの少なくとも一方を含む
ことを特徴とする請求項1~5の何れか1項に記載の圧延操業支援システム。 The first terminal further transmits the first timing data indicating the first timing at which the support device transmits the second operation data to the first terminal to the support device.
The support device further transmits the second operation data to the first terminal according to the first timing data.
The first timing is the timing each time the support device receives the second operation data from the second terminal, and the same layered data as the layered data of the material rolled in the past on the rolling line. The rolling operation support system according to any one of claims 1 to 5, wherein the material to be included includes at least one of the timings when the material is provided to the rolling line.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020517411A JP6927422B1 (en) | 2019-12-18 | 2019-12-18 | Rolling operation support system |
| KR1020207009975A KR102379794B1 (en) | 2019-12-18 | 2019-12-18 | Rolling operation support system |
| PCT/JP2019/049694 WO2021124492A1 (en) | 2019-12-18 | 2019-12-18 | Rolling operation support system |
| CN201980005499.6A CN113348417A (en) | 2019-12-18 | 2019-12-18 | Rolling Industry Auxiliary System |
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| Application Number | Priority Date | Filing Date | Title |
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| PCT/JP2019/049694 WO2021124492A1 (en) | 2019-12-18 | 2019-12-18 | Rolling operation support system |
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| WO2021124492A1 true WO2021124492A1 (en) | 2021-06-24 |
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| JP (1) | JP6927422B1 (en) |
| KR (1) | KR102379794B1 (en) |
| CN (1) | CN113348417A (en) |
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| TWI906804B (en) | 2023-08-31 | 2025-12-01 | 日商Tmeic股份有限公司 | Rolling recording device, rolling recording method, and rolling recording program |
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| TWI906804B (en) | 2023-08-31 | 2025-12-01 | 日商Tmeic股份有限公司 | Rolling recording device, rolling recording method, and rolling recording program |
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| KR20210080269A (en) | 2021-06-30 |
| KR102379794B1 (en) | 2022-03-28 |
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| JP6927422B1 (en) | 2021-08-25 |
| JPWO2021124492A1 (en) | 2021-12-23 |
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