WO2021119969A1 - Suspended particle light valve having protection layer - Google Patents
Suspended particle light valve having protection layer Download PDFInfo
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- WO2021119969A1 WO2021119969A1 PCT/CN2019/125808 CN2019125808W WO2021119969A1 WO 2021119969 A1 WO2021119969 A1 WO 2021119969A1 CN 2019125808 W CN2019125808 W CN 2019125808W WO 2021119969 A1 WO2021119969 A1 WO 2021119969A1
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- layer
- light valve
- protective layer
- transparent electrode
- light
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1334—Constructional arrangements; Manufacturing methods based on polymer dispersed liquid crystals, e.g. microencapsulated liquid crystals
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/17—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on variable-absorption elements not provided for in groups G02F1/015 - G02F1/169
Definitions
- the invention relates to a suspended particle light valve. More specifically, it relates to a suspended particle light valve whose protective layer has a single-layer structure or a multi-layer structure.
- a light valve is a device that can adjust the amount of light passing through a medium, similar to a water valve that can control the flow of water. Curtains can be seen as a kind of light valve.
- the light valve is a device that can electronically control the light transmittance, and this device is scientifically called an electrochromic device. Depending on the principle of the electrochromic device, it can be further classified into a liquid crystal color changing light valve, an electrochemical color changing light valve and a suspended particle light valve.
- the suspended particle light valve whose electroactive component is light-controlling particles that can be rearranged in an electromagnetic field applied through two transparent electrodes.
- a typical suspended particle light valve is shown in Figure 1. It includes a light control layer 1 sandwiched between two transparent electrodes 2.
- the transparent electrode 2 is composed of a transparent substrate 21 and a transparent conductive film 22 thereon.
- the light control layer 1 is usually obtained by dispersing a suspension medium 12 containing light control particles 11 into a polymer matrix 13, wherein the light control particles 11 can be rearranged under the action of an electric field. More specifically, in this type of light valve, the light control particles 11 absorb, scatter or reflect light through Brownian motion in a state where no electric field is applied, so incident light cannot penetrate the light valve. When an electric field is applied, because the light control particles 11 have an electric dipole moment, the light control particles 11 are arranged in a direction parallel to the electric field. At this time, the light incident on the light valve can penetrate the light valve. In this, the amount of transmitted light is adjusted by the response of the light control particles 11 to the electric field.
- the light control layer of the suspended particle light valve made in this way is relatively fragile, and it is easy to wear and break under bending, pressure, friction, etc., and damage will cause the transparent electrodes to contact each other and short-circuit, resulting in irreversible light.
- the valve is damaged.
- the chemical properties of the light control layer and its direct adhesion to the transparent electrode are very low, which leads to problems such as inability to smoothly wind up in the industrial production process.
- suspended particles are nanoparticles, which are very sensitive to humidity, transparent conductive film 22, ultraviolet rays, etc., and require strict protection; therefore, a better technology needs to be invented to effectively improve the stability of the suspended particle light valve. Reduce the damage of external factors to the light valve.
- the present invention provides a suspended particle light valve with a protective layer, including a first transparent electrode, a second transparent electrode, and a suspended particle light control layer arranged between the first transparent electrode and the second transparent electrode, among them:
- a first protective layer is provided between the first transparent electrode and the light control layer;
- a second protective layer is arranged between the second transparent electrode and the light control layer.
- the first protective layer and the second protective layer have a single-layer or multi-layer structure.
- the material of any sublayer in the single-layer or multi-layer structure includes one of epoxy resin, polyurethane, polyimide resin, polystyrene resin, acrylic resin, modified acrylic, and silica gel.
- the material of the sub-layer adjacent to the suspended particle light control layer includes one of the main components of acrylate, modified acrylic, and silica gel.
- the thickness of the first protective layer and/or the second protective layer is 0.5-10 microns.
- the thickness of the first protective layer and/or the second protective layer is 0.8-5 microns.
- the thickness of the first protective layer and/or the second protective layer is 1 to 3 microns.
- the single-layer or multi-layer structure is 1 layer or 2 layers or 3 layers.
- each sub-layer in the single-layer or multi-layer structure is 0.5-10 microns.
- each sub-layer in the single-layer or multi-layer structure is 0.6-5 microns.
- each sub-layer in the single-layer or multi-layer structure is 0.8-2 microns.
- the first protective layer and the second protective layer are formed as follows: the protective layer polymer precursor RP is respectively coated on the conductive sides of the first transparent electrode and the second transparent electrode to form a glue protective layer; The glue protective layer on the first transparent electrode and the second transparent electrode are respectively irradiated with ultraviolet UV or thermally cured to form the protective layer on the first transparent electrode and the protective layer on the second electrode.
- the light control layer is formed by coating a light valve matrix emulsion containing polymer precursor PPM, suspension medium SM, light control particles LCP and photoinitiator PI on the protective layer side of the transparent electrode containing the protective layer.
- Valve matrix emulsion layer is formed by coating a light valve matrix emulsion containing polymer precursor PPM, suspension medium SM, light control particles LCP and photoinitiator PI on the protective layer side of the transparent electrode containing the protective layer.
- Valve matrix emulsion layer is formed by coating a light valve matrix emulsion containing polymer precursor PPM, suspension medium SM, light control particles LCP and photoinitiator PI.
- the thickness of the light valve matrix emulsion layer is 10-100 microns.
- the length of the light control particle LCP is in the range of 100-500 nm, and the diameter thereof is 20-100 nm.
- the composition of the light control particle LCP is at least one of titanium dioxide (TiO 2 ), polyhalides and chloroapatite.
- the mass amount of the photoinitiator accounts for 0.1%-1% of the light valve matrix emulsion.
- the photoinitiator is selected from at least one of 184, ITX, 819, 1173, BDK, BP, TPO, 369, and 907.
- the light valve matrix emulsion further includes a stabilizer and/or emulsifier.
- the method for adding a protective layer to the suspended particle light valve of the present invention has a simple structure and obvious effects, and has the following advantages:
- the first advantage is that it can prevent the entire light valve device from being short-circuited and damaged due to a small amount of flaws in the light valve causing the transparent electrode to contact, thereby improving the product qualification rate.
- the protective layer material is a high-viscosity material and has similar chemical properties to the light control layer
- the protective layer can bond the transparent electrode and the light control layer more firmly, thereby making the light valve device more difficult to break, abrasion resistance, and bending resistance
- the physical properties such as folding are improved.
- the protective layer is a transparent material with a dense structure, good hydrophobicity, and low dielectric constant, which can effectively prevent moisture and oxygen from penetrating into the light control layer, effectively protect the light control particles, and increase the service life of the light valve.
- the protective layer effectively blocks the contact between the transparent electrode and the light control layer, it blocks the catalytic decomposition of the metal oxide layer, that is, the transparent conductive film 22', on the light control layer, thereby increasing the service life of the light valve.
- the multi-layer structure of the protective layer avoids the limitations of the single-layer material, and through synergy, greatly improves the service life of the suspended particle light valve.
- Figure 1 A schematic diagram of the structure of a suspended particle light valve in the prior art
- FIG. 2 The structure diagram of the protective layer on the transparent conductive film 22 of the transparent electrode 2 in the present invention.
- Figure 3 A schematic diagram of the suspension particle light valve matrix emulsion applied to the protective layer side of the transparent electrode containing a protective layer in the present invention to form a suspended particle light valve matrix emulsion layer;
- Figure 4 is a schematic diagram of the structure of the suspended particle light valve containing a protective layer in the present invention.
- the preparation method of the protective layer is as follows.
- the glue is applied to the transparent conductive film 22 of the transparent electrode to form the protective glue layer 3a, which is cured by ultraviolet UV radiation or thermal curing.
- the protective layer 3a is formed, and another glue solution is applied to the protective layer 3a to form a protective glue layer 3b.
- the protective layer 3b is formed by ultraviolet UV radiation or thermal curing.
- the protective layers 3a, 3b are collectively referred to as the protective layer 3.
- the protective layer includes the protective layer 3a and the protective layer 3b, which is a two-layer structure protective layer.
- the main function of 3a sublayer is barrier function
- the main function of 3b sublayer is viscosity function
- the protective layer may be a single layer or a three-layer or more layer structure.
- the barrier effect and viscosity effect represent the main functions that the material of the layer can achieve, and the barrier sublayer can achieve better water barrier, oxygen barrier, barrier organic solvent penetration, and isolation of the metal oxide layer (ie the transparent conductive film 22' );
- the adhesive sub-layer can achieve better adhesion to the light control layer.
- the material used in each sublayer here is not a single function.
- the main components of the barrier sublayer include epoxy resins, polyurethanes, polyimide resins, polystyrene resins, and modified acrylic.
- the main components of the adhesive sublayer include acrylates, modified acrylics, and silica gels. one of a kind.
- the above materials are only examples.
- the materials used in the barrier sub-layer and the adhesive sub-layer include but are not limited to the above materials. Other materials that can achieve similar functions can be used.
- the preparation method of the protective layer suspended particle light valve is to apply the suspended particle light valve matrix emulsion containing the polymer precursor PPM, the suspension medium SM, the light control particle LCP and the photoinitiator PI to the transparent electrode containing the protective layer
- a suspended particle light valve matrix emulsion layer is formed on the protective layer, and the suspended particle light valve matrix emulsion layer is cured by ultraviolet UV radiation to form a light control layer;
- the part of the transparent electrode and the light control layer containing the protective layer is combined with Another transparent electrode containing a protective layer is pressed together to obtain a complete suspended particle light valve containing a protective layer.
- the thickness of the protective layer is 0.5-10 micrometers, preferably 0.8-5 micrometers, more preferably 1-3 micrometers, and the thickness of the light valve matrix emulsion layer is 10-100 micrometers.
- the thickness of each of the "sublayers" included in the protective layer is 0.5-10 microns, more preferably 0.6-5 microns, and most preferably 0.8-2 microns.
- this light valve containing suspended particles with a protective layer can prevent the entire light valve device from being short-circuited and damaged due to a small amount of defects in the light valve causing the transparent electrode to contact.
- the protective layer material is a high-viscosity material and has similar chemical properties to the light control layer, the protective layer can bond the transparent electrode and the light control layer more firmly, making the light valve device more difficult to break, more resistant to friction, and resistant to bending The physical performance is greatly improved.
- the protective layer material is a good hydrophobic, dense, low-dielectric constant transparent material, which can effectively prevent moisture and oxygen from penetrating into the light control layer, and effectively protect the light control particles LCP.
- the protective layer effectively blocks the contact between the transparent electrode and the light control layer, and isolates the metal oxide layer, that is, the transparent conductive film 22', from the catalytic decomposition of the light control layer, thereby increasing the service life of the light valve.
- the protective layer is composed of at least one of an epoxy resin layer, an acrylic resin layer, a polyurethane layer, a polyimide resin layer, a polystyrene resin layer, a modified acrylic layer, and a silica gel layer.
- Adhesion reflects the stability of the structure of the suspended particle light valve against physical external forces.
- the adhesion force is measured by the adhesion force measuring instrument STROGRAPH ES (Toyo Seiki Seisakusho Ltd).
- the test method is that the light control layer is slowly peeled off the transparent electrode with a vertical 90° tension, where the load is 50N, the pull rate is 50mm/min, and the value is recorded. It is the size of adhesion.
- Stability reflects the change of light transmittance of the light valve under long-term high humidity, high temperature and strong light and the change of its own appearance color.
- the test method is to store the light valve in an environmental box with a 500W/m 2 xenon lamp, an air temperature of 55 degrees Celsius, a light valve surface temperature of 60 degrees Celsius, and an ambient humidity of 50%. Compare different light valves for 100 hours. After 500 hours, the light valve is transparent. The light rate changes to compare stability.
- the polymer precursor PPM can be a silicon-containing UV optical glue (such as Dow Corning VE-6001, etc.).
- the suspension medium SM 12 can be fluorocarbon organic compounds, plasticizers (dioctyl phthalate, dibutyl phthalate, dioctyl phthalate and triisodecyl trimellitate, Dioctyl terephthalate, etc.), dodecylbenzene, polybutene oil, etc.
- the light control particles LCP 11 can be nanorods with a length of 0.1 to 1.0 microns, such as metal oxides, polyhalides, and chloroapatite.
- the photoinitiator is selected from at least one of 184, ITX, 819, 1173, BDK, BP, TPO, 369, and 907.
- the transparent electrode 2' can be ITO conductive glass, ITO/PET conductive film, nano Ag wire/PET conductive film, nano Cu wire/PET conductive film, etc.
- the epoxy resin glue Permabond ET515A was coated on the ITO/PET transparent conductive film with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation), with a thickness of 1 micron. Put it in a vacuum oven at 100 degrees and heat it for 1 hour to obtain ITO/PET coated with epoxy resin layer.
- MSK-AFA-III type MTI Corporation
- modified acrylic light-curing adhesive Permabond's TA436 is used instead of epoxy resin, and cured with X200-150 UV curing machine produced by Aventk, the power is adjusted to 700W/m 2 , and the curing time is 5s.
- the epoxy resin glue Permabond ET515A was coated on the ITO/PET transparent conductive film with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation), with a thickness of 2 microns. Put it in a vacuum oven at 100 degrees and heat it for 1 hour to obtain ITO/PET coated with epoxy resin layer.
- MSK-AFA-III type MTI Corporation
- the light control particle LCP 11 was prepared. Into a 250 ml three-neck round-bottom glass flask was added 30 g of isoamyl acetate solution containing 21.2wt% nitrocellulose (SS 1/4sec), 6 g of I2, 70 g of isoamyl acetate, 4 g of anhydrous CaI2 and 4 grams P25, and heat to 42°C. After I2 was dissolved, 6 grams of anhydrous methanol, 0.8 grams of distilled water and 4 grams of 2,5-PDA ⁇ 2H2O (2,5-pyrazine dicarboxylic acid dihydrate) were added to a three-necked round bottom glass flask.
- the reaction was heated and stirred at 42°C for 4 hours, and then cooled naturally.
- the reaction solution was centrifuged at 1350G for 0.5 hours to remove large particulate products.
- the supernatant was centrifuged at 18000G for 5 hours, the supernatant was discarded, and the light control particles 11 were obtained.
- the suspension medium SM 12 is dioctyl terephthalate.
- the catalyst stannous octoate solution (0.13 g dissolved in 10 ml of heptane) was added. Then a mixture of 3 grams of hydrolyzed acryloxypropyltrimethoxysilane and 1.8 grams of hydrolyzed glycidyltrimethicone was added dropwise for about 5 minutes. The condensation reaction takes about 5 hours, and immediately after that, 30 ml of trimethylmethoxysilane is added as a reaction terminator. The reaction was terminated for 2 hours, and then rapidly cooled to room temperature.
- 0.3 g of photoinitiator 819, 3.0 g of light control particle LCP, 26.9 g of suspension medium SM and 70.0 g of polymer precursor PPM are mixed uniformly to obtain a suspended particle light valve matrix emulsion.
- the suspended particle light valve matrix emulsion was coated with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation) on the transparent electrode with a protective layer prepared in [Example 1], with a thickness of 60 microns.
- Table 1 Table 2, and Table 3 list the different performance test results of each suspended particle light valve.
- each material represents a sub-layer, and the arrangement direction from left to right corresponds to from the electrode side to the corresponding light control layer side.
- Example 14 represents that the protective layer has a three-layer structure, and the material of the sub-layer close to the light control layer is modified acrylic.
- Example 8, Example 9, and Example 11 represent that the protective layer has a two-layer structure, and the material of the sub-layer near the light control layer is acrylate.
- Example 13 represents a single protective layer.
- the adhesion of the protective layer-containing suspended particle light valve produced by the method of the present invention is far better than that of the prior art 1.
- the adhesion quality High, and high bonding quality means strong bonding force between the light control layer and the protective layer and the transparent electrode, which is more suitable for commercial products.
- each material shown represents a sublayer, and the arrangement direction from left to right corresponds to from the electrode side to the corresponding light control layer side.
- Example 14 represents a three-layer protective layer structure, and the material of the sub-layer close to the corresponding light control layer is modified acrylic.
- Example 8, Example 9, Example 10, Example 11, and Example 12 represent a 2-layer structure protective layer, and Example 13 represents a single-layer protective layer.
- the suspended particle light valve made in Examples 8-14 in the environmental box can greatly slow down the dark state fading speed and the bright state performance degradation of the light valve under high humidity, strong light, and high temperature conditions. It can be seen that the protective layer plays a great role in isolating humidity and avoiding contact between the light control layer and the metal oxide layer.
- the light valve manufactured by the technical method of the present invention can greatly improve the stability of the light valve, and the performance of the light valve is much better than that of the suspended particle light valve manufactured by using the prior art.
- the method for preparing a suspended particle light valve containing a protective layer designed in the present invention greatly increases the viscosity and stability of the light valve device, increases the life of the suspended particle light valve, and effectively prevents the performance of the light valve. attenuation. At the same time, it is ensured that the addition of a protective layer has only a weak effect on the performance of the light valve itself.
- the protective layer of the above-mentioned embodiment has a two-layer structure. Single-layer or three-layer or more layer structures are also possible, all of which can achieve the above-mentioned effects.
- protective layers can be provided on the transparent conductive film sides of the two transparent electrodes.
- the protective layer on the transparent conductive film side of each transparent electrode can be a single-layer or multi-layer structure, and the number of protective layers can be the same or different. .
- the protective layer on the transparent conductive film side of the first transparent electrode and the protective layer on the transparent conductive film side of the second transparent electrode may both have a two-layer structure, or the protective layer of the first transparent electrode may have a two-layer structure and the protection of the second transparent electrode
- the layer is a 3-layer structure.
- the protective layer may be provided on the transparent conductive film side of the first transparent electrode, and the protective layer may not be provided on the transparent conductive film side of the second transparent electrode.
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Abstract
Description
本发明涉及一种悬浮粒子光阀。更具体地,涉及一种保护层具有单层结构或者多层结构的悬浮粒子光阀。The invention relates to a suspended particle light valve. More specifically, it relates to a suspended particle light valve whose protective layer has a single-layer structure or a multi-layer structure.
从技术上讲,光阀是一种可以调节通过介质的光量的装置,类似于可以控制水流量的水阀。窗帘可以被看作是一种光阀。在本发明中,光阀是一种可以电子控制光透光率的装置,这种装置在科学上被称为电致变色装置。取决于电致变色装置的原理,它可以进一步分类为液晶变色光阀,电化学变色光阀和悬浮粒子光阀。Technically speaking, a light valve is a device that can adjust the amount of light passing through a medium, similar to a water valve that can control the flow of water. Curtains can be seen as a kind of light valve. In the present invention, the light valve is a device that can electronically control the light transmittance, and this device is scientifically called an electrochromic device. Depending on the principle of the electrochromic device, it can be further classified into a liquid crystal color changing light valve, an electrochemical color changing light valve and a suspended particle light valve.
其中悬浮粒子光阀,其电活性成分是在通过两个透明电极施加的电磁场中可重新排列的光控粒子。Among them, the suspended particle light valve, whose electroactive component is light-controlling particles that can be rearranged in an electromagnetic field applied through two transparent electrodes.
典型的悬浮粒子光阀如图1所示。包括夹在两个透明电极2之间的光控制层1,透明电极2由透明基板21和其上的一层透明导电膜22构成。光控制层1通常通过将包含光控粒子11的悬浮介质12分散到聚合物基质13中来获得,其中光控粒子11可在电场作用下重新排列。更具体地说,在这种类型的光阀中,光控粒子11在没有施加电场的状态下通过布朗运动吸收,散射或反射光,因此入射光线不能穿透光阀。当施加电场时,由于光控粒子11具有电偶极矩,所以光控粒子11沿平行于电场的方向排列,此时入射到光阀上的光可以穿透光阀,即在这种光阀中,通过光控粒子11对电场的响应来调节透射光量。A typical suspended particle light valve is shown in Figure 1. It includes a
在实际应用中,这样制作的悬浮粒子光阀,其光控制层较为脆弱,在弯折,压力,摩擦等情况下极易磨损破裂,而破损会导致透明电极相互接触并短路,导致不可逆的光阀损坏。另外光控制层的化学特性,其和透明电极直接的粘着力很低,导致在工业生产过程中无法顺利收卷等问题。同时,悬浮粒子是纳米粒子,对湿度,透明导电膜22,紫外线等都非常敏感,需要很严密的保护;因此,需要发明一种更好的技术,有效的提高悬浮粒子光阀的稳定性,减少外界因素对光阀的损害。In practical applications, the light control layer of the suspended particle light valve made in this way is relatively fragile, and it is easy to wear and break under bending, pressure, friction, etc., and damage will cause the transparent electrodes to contact each other and short-circuit, resulting in irreversible light. The valve is damaged. In addition, the chemical properties of the light control layer and its direct adhesion to the transparent electrode are very low, which leads to problems such as inability to smoothly wind up in the industrial production process. At the same time, suspended particles are nanoparticles, which are very sensitive to humidity, transparent
发明内容Summary of the invention
针对上述问题,本发明提供了一种具有保护层的悬浮粒子光阀,包括第一透明电极、第二透明电极以及设置在第一透明电极和第二透明电极之间的悬浮粒子光控制层,其中:In view of the above problems, the present invention provides a suspended particle light valve with a protective layer, including a first transparent electrode, a second transparent electrode, and a suspended particle light control layer arranged between the first transparent electrode and the second transparent electrode, among them:
在第一透明电极与所述光控制层之间设置有第一保护层;以及/或者A first protective layer is provided between the first transparent electrode and the light control layer; and/or
在第二透明电极与所述光控制层之间设置有第二保护层。A second protective layer is arranged between the second transparent electrode and the light control layer.
优选地,所述第一保护层和第二保护层为单层或者多层结构。Preferably, the first protective layer and the second protective layer have a single-layer or multi-layer structure.
优选地,所述单层或者多层结构中的任一子层的材料包括环氧树脂、聚氨酯、聚酰亚胺树脂、聚苯乙烯树脂,丙烯酸树脂,改性丙烯酸、硅胶的一种。Preferably, the material of any sublayer in the single-layer or multi-layer structure includes one of epoxy resin, polyurethane, polyimide resin, polystyrene resin, acrylic resin, modified acrylic, and silica gel.
优选地,所述单层或者多层结构的保护层中,与所述悬浮粒子光控制层相邻的子层的材料包括主要成分为丙烯酸酯、改性丙烯酸、硅胶其中的一种。Preferably, in the protective layer of the single-layer or multi-layer structure, the material of the sub-layer adjacent to the suspended particle light control layer includes one of the main components of acrylate, modified acrylic, and silica gel.
优选地,所述第一保护层和/或第二保护层的厚度为0.5~10微米。Preferably, the thickness of the first protective layer and/or the second protective layer is 0.5-10 microns.
优选地,所述第一保护层和/或第二保护层的厚度为0.8~5微米。Preferably, the thickness of the first protective layer and/or the second protective layer is 0.8-5 microns.
优选地,所述第一保护层和/或第二保护层的厚度为1~3微米。Preferably, the thickness of the first protective layer and/or the second protective layer is 1 to 3 microns.
优选地,其中所述单层或者多层结构是1层或者2层或者3层。Preferably, wherein the single-layer or multi-layer structure is 1 layer or 2 layers or 3 layers.
优选地,其中所述单层或者多层结构中每个子层的厚度为0.5~10微米。Preferably, the thickness of each sub-layer in the single-layer or multi-layer structure is 0.5-10 microns.
优选地,所述单层或者多层结构中每个子层的厚度为0.6~5微米。Preferably, the thickness of each sub-layer in the single-layer or multi-layer structure is 0.6-5 microns.
优选地,所述单层或者多层结构中每个子层的厚度为0.8~2微米。Preferably, the thickness of each sub-layer in the single-layer or multi-layer structure is 0.8-2 microns.
优选地,所述第一保护层、第二保护层形成如下:将保护层聚合前体RP 分别涂覆到第一透明电极以及第二透明电极的导电侧以形成胶液保护层;对所述第一透明电极、第二透明电极上的胶液保护层分别进行紫外UV辐照或者热固化以形成第一透明电极上的保护层以及第二电极上的保护层。Preferably, the first protective layer and the second protective layer are formed as follows: the protective layer polymer precursor RP is respectively coated on the conductive sides of the first transparent electrode and the second transparent electrode to form a glue protective layer; The glue protective layer on the first transparent electrode and the second transparent electrode are respectively irradiated with ultraviolet UV or thermally cured to form the protective layer on the first transparent electrode and the protective layer on the second electrode.
优选地,所述光控制层是将含有聚合前体PPM、悬浮介质SM、光控粒子LCP和光引发剂PI的光阀基质乳液涂覆到含保护层的透明电极的保护层侧而形成的光阀基质乳液层。Preferably, the light control layer is formed by coating a light valve matrix emulsion containing polymer precursor PPM, suspension medium SM, light control particles LCP and photoinitiator PI on the protective layer side of the transparent electrode containing the protective layer. Valve matrix emulsion layer.
优选地,所述光阀基质乳液层的厚度为10~100微米。Preferably, the thickness of the light valve matrix emulsion layer is 10-100 microns.
优选地,所述光控粒子LCP的长度范围为100-500nm,其直径为20-100nm。Preferably, the length of the light control particle LCP is in the range of 100-500 nm, and the diameter thereof is 20-100 nm.
优选地,所述光控粒子LCP的成分为二氧化钛(TiO 2)、多卤化物和氯磷灰石中的至少一种。 Preferably, the composition of the light control particle LCP is at least one of titanium dioxide (TiO 2 ), polyhalides and chloroapatite.
优选地,所述光引发剂的质量用量占光阀基质乳液的0.1%-1%。Preferably, the mass amount of the photoinitiator accounts for 0.1%-1% of the light valve matrix emulsion.
优选地,所述光引发剂选自184,ITX,819,1173,BDK,BP,TPO,369,907中的至少一种。Preferably, the photoinitiator is selected from at least one of 184, ITX, 819, 1173, BDK, BP, TPO, 369, and 907.
优选地,所述光阀基质乳液中还包括稳定剂和/或乳化剂。Preferably, the light valve matrix emulsion further includes a stabilizer and/or emulsifier.
本发明悬浮粒子光阀中添加保护层的方法,结构简单,效果明显,有以下优点:The method for adding a protective layer to the suspended particle light valve of the present invention has a simple structure and obvious effects, and has the following advantages:
优点一,可以防止由于光阀少量瑕疵导致透明电极接触,而引起的整个光阀装置短路,损坏,提高了产品的合格率。The first advantage is that it can prevent the entire light valve device from being short-circuited and damaged due to a small amount of flaws in the light valve causing the transparent electrode to contact, thereby improving the product qualification rate.
优点二,由于保护层材料为高粘性材料,且和光控制层化学性质相似,保护层可以把透明电极和光控制层更加牢靠的粘连在一起,从而使光阀装置更难破损,耐摩擦,抗弯折等物理性能提高。Advantage two, because the protective layer material is a high-viscosity material and has similar chemical properties to the light control layer, the protective layer can bond the transparent electrode and the light control layer more firmly, thereby making the light valve device more difficult to break, abrasion resistance, and bending resistance The physical properties such as folding are improved.
优点三,保护层是具有致密结构,疏水性好,低介电常数的透明材料,可以有效地防止湿气,氧气渗入光控制层,有效地保护光控粒子,提高光阀的 使用寿命。Advantage 3: The protective layer is a transparent material with a dense structure, good hydrophobicity, and low dielectric constant, which can effectively prevent moisture and oxygen from penetrating into the light control layer, effectively protect the light control particles, and increase the service life of the light valve.
优点四,由于保护层有效地阻隔了透明电极和光控制层的接触,隔绝了金属氧化物层即透明导电膜22′对光控制层的催化分解作用,从而提高光阀的使用寿命。Advantage four, since the protective layer effectively blocks the contact between the transparent electrode and the light control layer, it blocks the catalytic decomposition of the metal oxide layer, that is, the transparent conductive film 22', on the light control layer, thereby increasing the service life of the light valve.
优点五,保护层的多层结构避免了单层材料的局限性,通过协同作用,从而大幅提高悬浮粒子光阀的使用寿命。Advantage five, the multi-layer structure of the protective layer avoids the limitations of the single-layer material, and through synergy, greatly improves the service life of the suspended particle light valve.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1、现有技术的悬浮粒子光阀的结构示意图;Figure 1. A schematic diagram of the structure of a suspended particle light valve in the prior art;
图2、本发明中保护层在透明电极2的透明导电膜22上的结构示意图;FIG. 2. The structure diagram of the protective layer on the transparent
图3、本发明中悬浮粒子光阀基质乳液涂到含保护层透明电极的保护层侧形成悬浮粒子光阀基质乳液层的示意图;Figure 3. A schematic diagram of the suspension particle light valve matrix emulsion applied to the protective layer side of the transparent electrode containing a protective layer in the present invention to form a suspended particle light valve matrix emulsion layer;
图4、本发明中含保护层的悬浮粒子光阀的结构示意图。Figure 4 is a schematic diagram of the structure of the suspended particle light valve containing a protective layer in the present invention.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following describes the technical solutions in the embodiments of the present invention clearly and completely with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
如图2所示,根据本发明的一个实施例,保护层的制备方法如下,将胶液涂到透明电极的透明导电膜22上,形成保护胶液层3a,通过紫外UV辐照或者热固化形成保护层3a,再将另一种胶液涂到保护层3a上,形成保护胶液层3b,通过紫外UV辐照或者热固化形成保护层3b,保护层3a,3b统称为保护层3。As shown in FIG. 2, according to an embodiment of the present invention, the preparation method of the protective layer is as follows. The glue is applied to the transparent
上述实施例中,保护层包括保护层3a和保护层3b,是一个2层结构保护层。其中3a子层主要功能是阻隔作用,而3b子层主要功能是粘性作用。在另外的实施例中,保护层可以是一个单层或者3层或者更多层结构。所述阻隔作 用和粘性作用代表该层材料所能实现的主要功能,其中阻隔子层可以实现较好的隔水,隔氧,阻隔有机溶剂渗透,隔绝金属氧化物层(即透明导电膜22′);粘性子层可以实现较好的和光控制层粘结性。这里每个子层所使用材料并不是单一功能的,每个材料在隔水,隔氧,隔有机溶剂渗透以及粘结性上都是互有优劣的,虽然单一材料可以实现多个功能,但是多个子层可以起到更好的协同作用。其中阻隔子层的主要成分包括环氧树脂类,聚氨酯类,聚酰亚胺树脂、聚苯乙烯树脂,改性丙烯酸其中的一种;粘性子层的主要成分包括丙烯酸酯,改性丙烯酸,硅胶其中的一种。以上材料仅提供实例,阻隔子层和粘性子层所使用材料包括但不仅限于以上材料,其他可实现类似功能材料,均可使用。In the above embodiment, the protective layer includes the
如图3所示,含保护层悬浮粒子光阀的制备方法,将含有聚合前体PPM、悬浮介质SM、光控粒子LCP和光引发剂PI的悬浮粒子光阀基质乳液涂到含保护层透明电极的保护层上形成悬浮粒子光阀基质乳液层,将悬浮粒子光阀基质乳液层通过紫外UV辐照固化形成光控制层;最后,如图4,将含保护层透明电极和光控制层的部分与另一个含保护层透明电极压在一起获得完整的含保护层的悬浮粒子光阀。As shown in Figure 3, the preparation method of the protective layer suspended particle light valve is to apply the suspended particle light valve matrix emulsion containing the polymer precursor PPM, the suspension medium SM, the light control particle LCP and the photoinitiator PI to the transparent electrode containing the protective layer A suspended particle light valve matrix emulsion layer is formed on the protective layer, and the suspended particle light valve matrix emulsion layer is cured by ultraviolet UV radiation to form a light control layer; finally, as shown in Figure 4, the part of the transparent electrode and the light control layer containing the protective layer is combined with Another transparent electrode containing a protective layer is pressed together to obtain a complete suspended particle light valve containing a protective layer.
所述保护层的厚度为0.5~10微米,优选地,0.8~5微米,更优选地,1~3微米,光阀基质乳液层的厚度为10~100微米。对于保护层中所包含的“子层”每个的厚度是0.5~10微米,更好的0.6~5微米,最好的0.8~2微米。The thickness of the protective layer is 0.5-10 micrometers, preferably 0.8-5 micrometers, more preferably 1-3 micrometers, and the thickness of the light valve matrix emulsion layer is 10-100 micrometers. The thickness of each of the "sublayers" included in the protective layer is 0.5-10 microns, more preferably 0.6-5 microns, and most preferably 0.8-2 microns.
此含保护层悬浮粒子光阀相比现有光阀,可以防止由于光阀少量瑕疵导致透明电极接触,而引起的整个光阀装置短路﹑损坏。同时由于保护层材料为高粘性材料,且和光控制层化学性质相似,保护层可以把透明电极和光控制层更加牢靠的粘连在一起,从而使光阀装置更难破损,更耐摩擦,抗弯折等物理性能大幅提高。Compared with the existing light valve, this light valve containing suspended particles with a protective layer can prevent the entire light valve device from being short-circuited and damaged due to a small amount of defects in the light valve causing the transparent electrode to contact. At the same time, because the protective layer material is a high-viscosity material and has similar chemical properties to the light control layer, the protective layer can bond the transparent electrode and the light control layer more firmly, making the light valve device more difficult to break, more resistant to friction, and resistant to bending The physical performance is greatly improved.
同时,保护层材料为很好的疏水,致密,低介电常数透明材料,可以有效地防止湿气,氧气渗入光控制层,有效的保护光控粒子LCP。另外由于保护层有效地阻隔了透明电极和光控制层的接触,隔绝了金属氧化物层即透明导电膜22′对光控制层的催化分解作用,从而提高光阀的使用寿命。At the same time, the protective layer material is a good hydrophobic, dense, low-dielectric constant transparent material, which can effectively prevent moisture and oxygen from penetrating into the light control layer, and effectively protect the light control particles LCP. In addition, because the protective layer effectively blocks the contact between the transparent electrode and the light control layer, and isolates the metal oxide layer, that is, the transparent conductive film 22', from the catalytic decomposition of the light control layer, thereby increasing the service life of the light valve.
所述保护层由环氧树脂层、丙烯酸树脂层、聚氨酯层、聚酰亚胺树脂层、聚苯乙烯树脂层、改性丙烯酸层、硅胶层中的至少一层组成。The protective layer is composed of at least one of an epoxy resin layer, an acrylic resin layer, a polyurethane layer, a polyimide resin layer, a polystyrene resin layer, a modified acrylic layer, and a silica gel layer.
以下方法分别用来评估含保护层悬浮粒子光阀的粘附性和稳定性。The following methods were used to evaluate the adhesion and stability of the light valve containing suspended particles in the protective layer.
评估悬浮粒子光阀粘附性的方法:Method to evaluate the adhesion of suspended particle light valve:
粘附性反映了悬浮粒子光阀对抗物理外力时结构的稳定性。粘着力由粘着力测量仪STROGRAPH E-S(Toyo Seiki Seisakusho Ltd)测量,测试方法,将光控制层用垂直90°的拉力缓慢剥离透明电极,其中载重为50N,拉升速率为50mm/min,记录数值为粘着力大小。Adhesion reflects the stability of the structure of the suspended particle light valve against physical external forces. The adhesion force is measured by the adhesion force measuring instrument STROGRAPH ES (Toyo Seiki Seisakusho Ltd). The test method is that the light control layer is slowly peeled off the transparent electrode with a vertical 90° tension, where the load is 50N, the pull rate is 50mm/min, and the value is recorded. It is the size of adhesion.
评估悬浮粒子光阀稳定性的方法Method for evaluating the stability of suspended particle light valve
稳定性反应了光阀在长时间高湿度高温强光照下透光率的变化情况及自身外观颜色的变化情况。测试方法,将光阀在500W/m 2氙灯下,空气温度55摄氏度,光阀表面温度60摄氏度,环境湿度50%的环境箱中存放,比较不同光阀100小时,500小时后,光阀透光率的变化情况,以此比较稳定性。 Stability reflects the change of light transmittance of the light valve under long-term high humidity, high temperature and strong light and the change of its own appearance color. The test method is to store the light valve in an environmental box with a 500W/m 2 xenon lamp, an air temperature of 55 degrees Celsius, a light valve surface temperature of 60 degrees Celsius, and an ambient humidity of 50%. Compare different light valves for 100 hours. After 500 hours, the light valve is transparent. The light rate changes to compare stability.
本发明中,聚合前体PPM,可以是含硅UV光学胶(如道康宁VE-6001等)等。In the present invention, the polymer precursor PPM can be a silicon-containing UV optical glue (such as Dow Corning VE-6001, etc.).
悬浮介质SM 12,可以是氟碳有机化合物、增塑剂(邻苯二甲酸二辛酯,邻苯二甲酸二丁酯,邻苯二甲酸二异辛酯和偏苯三酸三异癸酯,对苯二甲酸二辛酯等)、十二烷基苯、聚丁烯油等。The
光控粒子LCP 11,可以是长度在0.1~1.0微米的纳米棒如成分为金属氧化物、多卤化物和氯磷灰石等。The light control particles LCP 11 can be nanorods with a length of 0.1 to 1.0 microns, such as metal oxides, polyhalides, and chloroapatite.
光引发剂选自184,ITX,819,1173,BDK,BP,TPO,369,907中的至少一种。The photoinitiator is selected from at least one of 184, ITX, 819, 1173, BDK, BP, TPO, 369, and 907.
透明电极2′,可以是ITO导电玻璃、ITO/PET导电膜、纳米Ag线/PET导电膜、纳米Cu线/PET导电膜等。The transparent electrode 2'can be ITO conductive glass, ITO/PET conductive film, nano Ag wire/PET conductive film, nano Cu wire/PET conductive film, etc.
【实例1】有保护层的透明电极制备[Example 1] Preparation of transparent electrode with protective layer
将环氧树脂胶Permabond公司的ET515A,用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在ITO/PET透明导电膜上,厚度为1微米。放入真空烘箱100度,热固化1小时,得到覆有环氧树脂层的ITO/PET。将sigma-aldrich购买的羧甲基丙烯酸酯光固化胶,用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在环氧树脂层上,厚度为1微米,用Aventk公司生产的X200-150紫外固化机固化,调节功率为700W/m 2,固化时间5s,得到有保护层的透明电极。 The epoxy resin glue Permabond ET515A was coated on the ITO/PET transparent conductive film with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation), with a thickness of 1 micron. Put it in a vacuum oven at 100 degrees and heat it for 1 hour to obtain ITO/PET coated with epoxy resin layer. Coat the carboxymethyl acrylate light-curing adhesive purchased from sigma-aldrich on the epoxy resin layer with a doctor blade type automatic film coater (MSK-AFA-III type, MTI Corporation), with a thickness of 1 micron, using Aventk The X200-150 UV curing machine produced by the company is cured, the power is adjusted to 700W/m 2 , and the curing time is 5s to obtain a transparent electrode with a protective layer.
【实例2】有保护层的透明电极制备[Example 2] Preparation of transparent electrode with protective layer
同【实例1】,只是使用聚氨酯胶Permabond公司的TA439代替环氧树脂胶。Same as [Example 1], except that the polyurethane glue Permabond's TA439 is used instead of epoxy glue.
【实例3】有保护层的透明电极制备[Example 3] Preparation of transparent electrode with protective layer
同【实例1】,只是使用sigma-aldrich购买丙二醇二丙烯酸酯光固化胶TA439代替羧甲基丙烯酸酯光固化胶,厚度为0.5微米。Same as [Example 1], except that sigma-aldrich purchased propylene glycol diacrylate light-curing adhesive TA439 instead of carboxymethacrylate light-curing adhesive, with a thickness of 0.5 microns.
【实例4】有保护层的透明电极制备[Example 4] Preparation of transparent electrode with protective layer
同【实例1】,只是使用改性丙烯酸光固化胶Permabond公司的TA436代替环氧树脂胶,用Aventk公司生产的X200-150紫外固化机固化,调节功率为700W/m 2,固化时间5s。 Same as [Example 1], except that modified acrylic light-curing adhesive Permabond's TA436 is used instead of epoxy resin, and cured with X200-150 UV curing machine produced by Aventk, the power is adjusted to 700W/m 2 , and the curing time is 5s.
【实例5】有保护层的透明电极制备[Example 5] Preparation of transparent electrode with protective layer
同【实例1】,只是厚度为5微米。Same as [Example 1], except that the thickness is 5 microns.
【实例6】有保护层的透明电极制备[Example 6] Preparation of transparent electrode with protective layer
将sigma-aldrich购买的羧甲基丙烯酸酯光固化胶,用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在ITO/PET透明导电膜上,厚度为0.5微米,用Aventk公司生产的X200-150紫外固化机固化,调节功率为700W/m 2,固化时间5s,得到有保护层的透明电极。 Coat the carboxymethyl acrylate photocurable adhesive purchased by sigma-aldrich on the ITO/PET transparent conductive film with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation), with a thickness of 0.5 microns, The X200-150 ultraviolet curing machine produced by Aventk was used for curing, the power was adjusted to 700W/m 2 , and the curing time was 5s to obtain a transparent electrode with a protective layer.
【实例7】有保护层的透明电极制备[Example 7] Preparation of transparent electrode with protective layer
将环氧树脂胶Permabond公司的ET515A,用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在ITO/PET透明导电膜上,厚度为2微米。放入真空烘箱100度,热固化1小时,得到覆有环氧树脂层的ITO/PET。将sigma-aldrich购买的羧甲基丙烯酸酯光固化胶,用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在环氧树脂层上,厚度为1微米,用Aventk公司生产的X200-150紫外固化机固化,调节功率为700W/m 2,固化时间5s,再将改性丙烯酸光固化胶Permabond公司的TA436,用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在羧甲基丙烯酸酯层上,厚度为1微米,用Aventk公司生产的X200-150紫外固化机固化,调节功率为 700W/m 2,固化时间5s,得到有保护层的透明电极。 The epoxy resin glue Permabond ET515A was coated on the ITO/PET transparent conductive film with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation), with a thickness of 2 microns. Put it in a vacuum oven at 100 degrees and heat it for 1 hour to obtain ITO/PET coated with epoxy resin layer. Coat the carboxymethyl acrylate light-curing adhesive purchased from sigma-aldrich on the epoxy resin layer with a doctor blade type automatic film coater (MSK-AFA-III type, MTI Corporation), with a thickness of 1 micron, using Aventk The X200-150 UV curing machine produced by the company is cured, the power is adjusted to 700W/m 2 , the curing time is 5s, and the modified acrylic light-curing adhesive Permabond's TA436 is used with a scraper type automatic film coating machine (MSK-AFA- Type III, MTI Corporation) is coated on the carboxymethyl acrylate layer with a thickness of 1 micron. It is cured with X200-150 UV curing machine produced by Aventk. The power is adjusted to 700W/m 2 and the curing time is 5s to obtain a protective layer. Of transparent electrodes.
【实例8】含保护层悬浮粒子光阀的制备[Example 8] Preparation of suspended particle light valve with protective layer
制备光控粒子LCP 11。向250毫升三颈圆底玻璃烧瓶中加入30克含21.2wt%硝化纤维素(SS 1/4sec)的乙酸异戊酯溶液,6克I2,70克乙酸异戊酯,4克无水CaI2和4克
P25,并加热至42℃。等I2溶解后,将6克无水甲醇,0.8克蒸馏水和4克2,5-PDA·2H2O(2,5-吡嗪二甲酸二水合物)加入到三颈圆底玻璃烧瓶中。在42℃下加热搅拌反应4小时,然后自然冷却。将反应溶液在1350G下离心0.5小时以除去大颗粒产物。再将上清液在18000G下离心5小时,弃去上清液,得到光控粒子11。
The light
悬浮介质SM 12,为对苯二甲酸二辛酯。The
制备聚合前体PPM。将2.7克三硅羟基乙基POSS溶解于190毫升庚烷中,配成POSS溶液。向500毫升三颈瓶中加入54克羟基封端二甲基二苯基聚硅氧烷和190毫升POSS溶液。三颈瓶一侧接分水器连接冷凝管,中间加入机械搅拌,另一侧放入温度计。瓶中溶液加热至回流持续30分钟,当分水器中出现少量水的时候,添加催化剂辛酸亚锡溶液(0.13克溶于10毫升庚烷)。然后滴加3克水解的丙烯酰氧丙基三甲氧基硅烷和1.8克水解的环氧丙基三甲基硅氧烷混合物,大约5分钟。缩合反应大约需要5小时,在此之后立刻加入30毫升三甲基甲氧基硅烷作为反应的终止剂。终止反应持续2小时,然后迅速冷却至室温。将50毫升乙醇和已经冷却的反应液在1升的烧杯中混合搅拌,再用30毫升庚烷清洗反应瓶,并倒入烧杯中。在混合均匀后,加入200毫升甲醇并搅拌15分钟。将混合液导入1升的分液漏斗中,静置数小时后出现分层。将下层清液取出,并在70摄氏度下旋蒸,最终得到聚合前体PPM。Prepare the polymeric precursor PPM. Dissolve 2.7 g of trisilyl hydroxyethyl POSS in 190 ml of heptane to prepare a POSS solution. Add 54 g of hydroxyl-terminated dimethyl diphenyl polysiloxane and 190 ml of POSS solution to a 500 ml three-necked bottle. One side of the three-necked flask is connected with a water separator to the condenser, mechanical stirring is added in the middle, and a thermometer is placed on the other side. The solution in the bottle was heated to reflux for 30 minutes. When a small amount of water appeared in the water trap, the catalyst stannous octoate solution (0.13 g dissolved in 10 ml of heptane) was added. Then a mixture of 3 grams of hydrolyzed acryloxypropyltrimethoxysilane and 1.8 grams of hydrolyzed glycidyltrimethicone was added dropwise for about 5 minutes. The condensation reaction takes about 5 hours, and immediately after that, 30 ml of trimethylmethoxysilane is added as a reaction terminator. The reaction was terminated for 2 hours, and then rapidly cooled to room temperature. Mix 50 ml of ethanol and the cooled reaction solution in a 1 liter beaker, then wash the reaction flask with 30 ml of heptane and pour it into the beaker. After mixing uniformly, add 200 ml of methanol and stir for 15 minutes. The mixed solution was introduced into a 1-liter separatory funnel, and stratification occurred after standing for several hours. The lower clear liquid was taken out and rotated at 70 degrees Celsius to finally obtain the polymer precursor PPM.
将0.3克的光引发剂819,3.0克的光控粒子LCP,26.9克的悬浮介质SM和70.0克的聚合前体PPM混合均匀,得到悬浮粒子光阀基质乳液。将悬浮粒子光阀基质乳液用刮刀型自动涂膜涂布机(MSK-AFA-III型,MTI Corporation)涂在【实例1】制备的有保护层的透明电极上,厚度为60微米。用Aventk公司生产的X200-150紫外固化机固化,调节功率为700W/m2,固化时间30s,得到光控制层在悬浮粒子光阀湿膜上覆盖另一层【实例1】制备的有保护层的透明电极,得到含保护层的悬浮粒子光阀。0.3 g of photoinitiator 819, 3.0 g of light control particle LCP, 26.9 g of suspension medium SM and 70.0 g of polymer precursor PPM are mixed uniformly to obtain a suspended particle light valve matrix emulsion. The suspended particle light valve matrix emulsion was coated with a doctor blade type automatic film coating machine (MSK-AFA-III type, MTI Corporation) on the transparent electrode with a protective layer prepared in [Example 1], with a thickness of 60 microns. Use X200-150 UV curing machine produced by Aventk Company to cure, adjust the power to 700W/m2, and cure time 30s to obtain a light control layer on the suspended particle light valve wet film to cover another layer [Example 1] prepared with a protective layer Transparent electrode to obtain suspended particle light valve with protective layer.
【实例9】悬浮粒子光阀湿膜的制备[Example 9] Preparation of wet film of suspended particle light valve
同【实例8】,只是使用【实例2】制备的有保护层的透明电极。Same as [Example 8], except that the transparent electrode with protective layer prepared in [Example 2] is used.
【实例10】悬浮粒子光阀湿膜的制备[Example 10] Preparation of wet film of suspended particle light valve
同【实例8】,只是使用【实例3】制备的有保护层的透明电极。Same as [Example 8], except that the transparent electrode with protective layer prepared in [Example 3] is used.
【实例11】悬浮粒子光阀湿膜的制备[Example 11] Preparation of wet film of suspended particle light valve
同【实例8】,只是使用【实例4】制备的有保护层的透明电极。Same as [Example 8], except that the transparent electrode with protective layer prepared in [Example 4] is used.
【实例12】悬浮粒子光阀湿膜的制备[Example 12] Preparation of suspended particle light valve wet film
同【实例8】,只是使用【实例5】制备的有保护层的透明电极。Same as [Example 8], except that the transparent electrode with protective layer prepared in [Example 5] is used.
【实例13】悬浮粒子光阀湿膜的制备[Example 13] Preparation of wet film of suspended particle light valve
同【实例8】,只是使用【实例6】制备的有保护层的透明电极。Same as [Example 8], except that the transparent electrode with protective layer prepared in [Example 6] is used.
【实例14】[Example 14]
同【实例8】,只是使用【实例7】制备的有保护层的透明电极。Same as [Example 8], except that the transparent electrode with protective layer prepared in [Example 7] is used.
【对比例1】[Comparative Example 1]
同【实例8】,只是直接使用ITO/PET作为透明电极。Same as [Example 8], except that ITO/PET is directly used as a transparent electrode.
以下通过试验获得的数据表格更能具体地说明本发明方法的优势所在。The following data tables obtained through experiments can more specifically illustrate the advantages of the method of the present invention.
以下表1,表2,表3列出了各悬浮粒子光阀的不同性能测试结果。The following Table 1, Table 2, and Table 3 list the different performance test results of each suspended particle light valve.
表1悬浮粒子光阀的光控制层的粘性评估结果Table 1 Results of the viscosity evaluation of the light control layer of the suspended particle light valve
表1中的“保护层种类”,每种材料代表一个子层,从左到右排列方向对应从电极侧到对应的光控层侧。例如,实例14代表保护层为三层结构,靠近光控层的子层材料为改性丙烯酸。类似的,实例8、实例9以及实例11代表保护层具有2层结构,靠近光控层的子层材料为丙烯酸酯。而实例13代表单层保护层。In the "protection layer type" in Table 1, each material represents a sub-layer, and the arrangement direction from left to right corresponds to from the electrode side to the corresponding light control layer side. For example, Example 14 represents that the protective layer has a three-layer structure, and the material of the sub-layer close to the light control layer is modified acrylic. Similarly, Example 8, Example 9, and Example 11 represent that the protective layer has a two-layer structure, and the material of the sub-layer near the light control layer is acrylate. And Example 13 represents a single protective layer.
从表1可以看出,本发明方法制作的含保护层悬浮粒子光阀的粘合度远胜于现有技术一,与现有技术方法相比,本发明方法制作的保护层,粘合质量高,而高粘合质量意味着光控制层和保护层以及透明电极之间结合力强,这更适用于商业产品。It can be seen from Table 1 that the adhesion of the protective layer-containing suspended particle light valve produced by the method of the present invention is far better than that of the
表2悬浮粒子光阀的稳定性评估结果Table 2 Stability evaluation results of suspended particle light valve
表2中的“保护层种类”,所示每种材料代表一个子层,从左到右排列方向对应从电极侧到对应的光控层侧。例如,实例14代表有三层保护层结构,靠近对应光控层的子层材料为改性丙烯酸。类似的,实例8、实例9、实例10、实例11以及实例12代表2层结构保护层,而实例13代表单层保护层。In the "protection layer type" in Table 2, each material shown represents a sublayer, and the arrangement direction from left to right corresponds to from the electrode side to the corresponding light control layer side. For example, Example 14 represents a three-layer protective layer structure, and the material of the sub-layer close to the corresponding light control layer is modified acrylic. Similarly, Example 8, Example 9, Example 10, Example 11, and Example 12 represent a 2-layer structure protective layer, and Example 13 represents a single-layer protective layer.
如表2所示,在环境箱中实例8-14制作的悬浮粒子光阀可以大幅减慢光阀在高湿度、强光照、高温条件下的暗态的褪色速度和亮态的性能衰减,由此可知保护层对湿度的隔绝和避免光控制层与金属氧化层接触起到了极大的作用。As shown in Table 2, the suspended particle light valve made in Examples 8-14 in the environmental box can greatly slow down the dark state fading speed and the bright state performance degradation of the light valve under high humidity, strong light, and high temperature conditions. It can be seen that the protective layer plays a great role in isolating humidity and avoiding contact between the light control layer and the metal oxide layer.
即通过本发明技术方法制作的光阀,可大幅提升光阀的稳定性,光阀性能要远好于使用现有技术制作的悬浮粒子光阀。That is, the light valve manufactured by the technical method of the present invention can greatly improve the stability of the light valve, and the performance of the light valve is much better than that of the suspended particle light valve manufactured by using the prior art.
综上所述,本发明设计的含有保护层的悬浮粒子光阀的制备方法,其使得光阀装置的粘性大幅增加,稳定性大幅提高,提高了悬浮粒子光阀的寿命,有效阻止其性能的衰减。同时,保证了添加保护层对光阀本身性能只有微弱的影响。In summary, the method for preparing a suspended particle light valve containing a protective layer designed in the present invention greatly increases the viscosity and stability of the light valve device, increases the life of the suspended particle light valve, and effectively prevents the performance of the light valve. attenuation. At the same time, it is ensured that the addition of a protective layer has only a weak effect on the performance of the light valve itself.
上述实施例的保护层具有2层结构。单层或者3层或者更多层结构也是可能的,均可以起到上述效果。The protective layer of the above-mentioned embodiment has a two-layer structure. Single-layer or three-layer or more layer structures are also possible, all of which can achieve the above-mentioned effects.
在实施变形中,可以在两个透明电极透明导电膜侧均设置保护层,每个透明电极透明导电膜侧的保护层可以是单层或者多层结构,而保护层的层数可以相同或者不同。例如。第一透明电极透明导电膜侧的保护层和第二透明电极透明导电膜侧的保护层可均为2层结构,也可以第一透明电极的保护层是2层结构而第二透明电极的保护层是3层结构。在另外的变形中,也可以第一透明电极透明导电膜侧设置保护层,而第二透明电极透明导电膜侧不设保护层。In implementation variants, protective layers can be provided on the transparent conductive film sides of the two transparent electrodes. The protective layer on the transparent conductive film side of each transparent electrode can be a single-layer or multi-layer structure, and the number of protective layers can be the same or different. . E.g. The protective layer on the transparent conductive film side of the first transparent electrode and the protective layer on the transparent conductive film side of the second transparent electrode may both have a two-layer structure, or the protective layer of the first transparent electrode may have a two-layer structure and the protection of the second transparent electrode The layer is a 3-layer structure. In another modification, the protective layer may be provided on the transparent conductive film side of the first transparent electrode, and the protective layer may not be provided on the transparent conductive film side of the second transparent electrode.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同、相似部分互相参见即可。所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施 例中实现。因此,本发明将不会被限制于本文所示的实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown in this text, but should conform to the widest scope consistent with the principles and novel features disclosed in this text.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed as above in preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the art, without departing from the scope of the technical solution of the present invention, can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into equivalent changes. Examples. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments without departing from the technical solution of the present invention based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
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|---|---|---|---|---|
| WO2023197231A1 (en) * | 2022-04-14 | 2023-10-19 | 浙江精一新材料科技有限公司 | Light valve and switchable glass |
| JP2025517247A (en) * | 2022-04-14 | 2025-06-04 | チョーチアン チンイー ニュー マテリアル テクノロジー カンパニー リミテッド | Light valves and photochromic glass |
| EP4509899A4 (en) * | 2022-04-14 | 2025-06-18 | Zhejiang Jingyi New Material Technology Co. Ltd | LIGHT VALVE AND SWITCHABLE GLASS |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114730109B (en) | 2024-12-06 |
| CN114730109A (en) | 2022-07-08 |
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