WO2021103681A1 - Hardening coating solution for flexible cover plate - Google Patents
Hardening coating solution for flexible cover plate Download PDFInfo
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- WO2021103681A1 WO2021103681A1 PCT/CN2020/110714 CN2020110714W WO2021103681A1 WO 2021103681 A1 WO2021103681 A1 WO 2021103681A1 CN 2020110714 W CN2020110714 W CN 2020110714W WO 2021103681 A1 WO2021103681 A1 WO 2021103681A1
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- acrylate
- coating liquid
- flexible cover
- hardened coating
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
Definitions
- the present invention relates to the technical field of optical hardened films, and more specifically, the present invention relates to a hardened coating liquid for flexible cover plates.
- the flexible cover must also have the ability to bend repeatedly, be transparent, ultra-thin, and have sufficient rigidity. It is not easy to find materials with these characteristics at the same time.
- the conventional requirement is to be able to bend more than 200,000 times under a curvature of 10 mm diameter. Of course, this is not a hard standard. In theory, it is possible for glass with a thickness of less than 100 microns to meet these characteristics, but there is still a lack of sufficient data to support the bending performance.
- CPI colorless transparent polyimide
- hard coating is the focus of research and development to solve the problem of flexible cover plates.
- CN106896424A provides a solvent-free UV curing coating solution, which includes high-official aliphatic urethane acrylate, low-official aliphatic urethane acrylate, hydroxyethyl methacrylate, 2(2-ethoxy) ethyl acrylate, and light curing Initiators and surface additives have the advantages of high light transmittance, low haze and high hardness.
- CN103869387B provides an ultraviolet light curing coating liquid, which includes a UV light curing resin, a reactive diluent, a photoinitiator, and an auxiliary agent. The surface roughness is less than or equal to 0.01 micrometers, and the rainbow pattern is basically invisible.
- CN110358439A provides a hardening liquid for transparent polyimide hardened film, including high-functionality polyurethane acrylate, multi-functionality polyether acrylate, flexible monomer, active diluent, photoinitiator, thermal initiator, and good solvent , High boiling point poor solvents, anti-fingerprint additives and inorganic nanoparticles, with good toughness and avoid warping. Therefore, there are existing hardened films that have good hardness, wear resistance or toughness, but it is difficult to have high toughness and good hardness and wear resistance at the same time.
- the first aspect of the present invention provides a hardened coating liquid for flexible cover plates.
- the preparation raw materials of the hardened coating liquid include 40-50 parts of prepolymer and 0.8 parts by weight. -1.4 parts of active monomer, 0.5-1 part of photoinitiator and 30-40 parts of solvent.
- the preparation method of the prepolymer includes the following steps:
- Pretreatment Add isocyanate and catalyst to the solvent and mix to obtain isocyanate solution;
- Prepolymer synthesis The hyperbranched polyurethane mixture is heated to 60-70°C, hydroxy acrylate is added dropwise, and the temperature is lowered to 30-40°C, fluorine-substituted acrylate is added, and the temperature is maintained for 1.5-2.5 hours to obtain a prepolymer.
- the weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate and hydroxyacrylate is (1.5-2.5):1:(1-1.5).
- the isocyanate is an alicyclic diisocyanate and/or an aliphatic diisocyanate.
- the hydroxy acrylate includes a difunctional hydroxy acrylate and a tetrafunctional hydroxy acrylate, and the weight ratio is 1: (0.3-0.5).
- the number of fluorine substitutions in the fluorine-substituted acrylate is 3-6.
- the reactive monomer includes a high-functionality acrylate, and the high-functionality acrylate has a functionality of 10-15.
- the reactive monomer further includes acrylic silicone oil, and the weight ratio of the high-functionality acrylate to acrylic silicone oil is (3 to 4): (3 to 4).
- the preparation raw material of the hardened coating liquid further includes modified nanoparticles, and the weight ratio of the modified nanoparticles to the active monomer is 1: (1.5-2.5).
- the second aspect of the present invention provides a method for preparing a hardened coating liquid for a flexible cover plate as described above, which includes the following steps:
- the preparation raw materials of the hard coating liquid are mixed to obtain the hard coating liquid.
- the present invention provides a hardened coating solution for flexible cover plates, which is obtained by mixing prepolymers with hyperbranched structures and active monomers, etc.
- the liquid is coated on the CPI film and cured by ultraviolet light, which can be used for flexible cover plates.
- It has high toughness and high hardness and wear resistance; the applicant controls the preparation of hyperbranched prepolymer materials and processes , Active monomer types and modified nanoparticles can promote the balance of toughness and hardness, and further increase toughness, hardness and wear resistance.
- compositions, step, method, product, or device containing the listed elements is not necessarily limited to those elements, but may include other elements not explicitly listed or inherent in such a composition, step, method, product, or device Elements.
- the first aspect of the present invention provides a hardened coating liquid for flexible cover plates.
- the preparation raw materials of the hardened coating liquid include 40-50 parts of prepolymer and 0.8-1.4 parts of active monomer in parts by weight. Body, 0.5 to 1 part of photoinitiator and 30 to 40 parts of solvent.
- the raw materials for preparing the hard coating liquid of the present invention include 40 parts by weight of prepolymer, 1 part of active monomer, 1 part of photoinitiator and 30 parts of solvent.
- the preparation method of the prepolymer of the present invention includes the following steps:
- Pretreatment Add isocyanate and catalyst to the solvent and mix to obtain isocyanate solution;
- Prepolymer synthesis The hyperbranched polyurethane mixture is heated to 60-70°C, hydroxy acrylate is added dropwise, and the temperature is lowered to 30-40°C, fluorine-substituted acrylate is added, and the temperature is maintained for 1.5-2.5 hours to obtain a prepolymer.
- the weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate and hydroxyacrylate of the present invention is (1.5 ⁇ 2.5):1:(1 ⁇ 1.5); further, the hydroxyl-terminated hyperbranched polyester of the present invention
- the weight ratio of isocyanate and hydroxy acrylate is 2:1:1.3.
- Hyperbranched polymers have a three-dimensional structure and a large number of active end groups. Many branched structures with approximate relative molecular mass and narrow relative molecular mass distribution extend from the core to the surroundings. The compactness of the structure gives it special physical properties and Chemical properties, it is a highly branched dendrimer with the advantages of less entanglement between molecules, low viscosity, easy film formation, high reactivity and good solubility. Hyperbranched polymers contain a large number of end groups that can be modified. A large number of active end groups have a great influence on the viscosity, solubility, thermal stability, glass transition temperature and relative molecular mass distribution of hyperbranched polymers.
- Hyperbranched polyesters are widely used in thermosetting resins, drugs and coatings, but their flexibility is poor and they are brittle.
- the hyperbranched polyester of the present invention is a hydroxyl-terminated hyperbranched polyester, which is not specifically limited.
- the hydroxyl-terminated hyperbranched polyester of the present invention is purchased from Pertorp, Sweden, under the brand name Boltorn H20.
- the catalyst of the present invention accounts for 0.4 to 0.6 wt% of the isocyanate; the catalyst of the present invention accounts for 0.5 wt% of the isocyanate.
- the present invention does not specifically limit the catalyst.
- examples include triethylamine (TEA), 1,4-diazabicyclo[2.2.2]octane (DABCO), dibutyltin dilaurate (DBTDL), octanoic acid Stannous (SO);
- the catalyst of the present invention is dibutyltin dilaurate.
- the solvent of the present invention is selected from one or more of acetone, ethanol or ethyl acetate; further, the solvent of the present invention is acetone.
- the isocyanate of the present invention is an alicyclic diisocyanate and/or an aliphatic diisocyanate; further, the isocyanate of the present invention is an alicyclic diisocyanate; further, the alicyclic diisocyanate of the present invention is Isophorone diisocyanate.
- alicyclic diisocyanates include, but are not limited to, 1,4-diisocyanatocyclohexane, 1,3-diisocyanatocyclohexane, 1,2-diisocyanatocyclohexane Hexane, 4,4'-bis(isocyanatocyclohexyl)methane, 2,4'-bis(isocyanatocyclohexyl)methane, isophorone diisocyanate, 1,3-bis(isocyanate Acidomethyl)cyclohexane, 1,4-bis(isocyanatomethyl)cyclohexane, 2,4-diisocyanato-1-methylcyclohexane, 2,6-diisocyanate Cyanato-1-methylcyclohexane, 3(or 4),8(or 9)-bis(isocyanatomethyl)tricyclo[5.2.1.02,6]decane isomer mixture.
- aliphatic diisocyanates include, but are not limited to, tetramethylene diisocyanate, hexamethylene diisocyanate, octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, ten Tetramethylene diisocyanate, derivatives of lysine diisocyanate, trimethylhexane diisocyanate or tetramethylhexane diisocyanate.
- the hydroxy acrylate of the present invention includes two-functional hydroxy acrylate and four-functional hydroxy acrylate, and the weight ratio is 1: (0.3-0.5); further, the two-functional hydroxy acrylate of the present invention The weight ratio of functional hydroxy acrylate to tetrafunctional hydroxy acrylate is 1:0.4.
- difunctional hydroxy acrylates include, but are not limited to, 2-hydroxyethyl acrylate, hydroxyethyl methacrylate, 4-hydroxybutyl acrylate, 3-hydroxy-1-adamantyl methyl Acrylate (CAS number: 115372-36-6), caprolactone acrylate.
- tetrafunctional hydroxy acrylate includes, but is not limited to, pentaerythritol triacrylate.
- the functionality is the number of functional groups in a molecule of monomer that can participate in the reaction in the condensation reaction.
- the difunctional hydroxy acrylate of the present invention is selected from 2-hydroxyethyl acrylate, hydroxyethyl methacrylate, 4-hydroxybutyl acrylate or 3-hydroxy- One or more of 1-adamantyl methacrylate; further, the difunctional hydroxy acrylate of the present invention includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate Base acrylate, the weight ratio is 1: (0.3-0.4); further, the weight ratio of 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate of the present invention is 1: 0.3.
- the tetrafunctional hydroxy acrylate of the present invention is pentaerythritol triacrylate.
- the disadvantage of poor toughness and the applicant found that by controlling the double bond content in the hydroxy acrylate, it is beneficial to control the molecular weight and crosslinking degree of the prepolymer, thereby promoting the balance of toughness and hardness. This may be due to the control of the hydroxy acrylic acid.
- the two-functional hydroxy acrylate such as 2-hydroxyethyl acrylate
- the four-functionality hydroxy acrylate Hydroxy acrylates such as pentaerythritol triacrylate have lower steric hindrance and viscosity, and are easier to contact with the hydroxyl-terminated hyperbranched polyester.
- the hyperbranched polyester end is more prone to self-polymerization of a double-bonded hydroxyacrylate to form a branch.
- the weight ratio of the fluorine-substituted acrylate and the hydroxy acrylate of the present invention is 1: (10-20); further, the fluorine-substituted acrylate and the hydroxy acrylate of the present invention are The weight ratio of fluorine-substituted acrylate is 1:10; further, the number of fluorine substitutions in the fluorine-substituted acrylate of the present invention is 3-6; further, the fluorine-substituted acrylate of the present invention is trifluoroethyl methacrylate.
- fluorine-substituted acrylate fluorine has high electronegativity, and has a strong binding ability to electron clouds, which is beneficial to the formation of hydrogen bonds with the amino and hydroxyl groups of PUA, thereby increasing
- the polymerization efficiency of fluorine-substituted acrylate, and by controlling the temperature, the molecular weight and viscosity of the final prepolymer can be controlled to ensure the balance of toughness and hardness, and the hydrogen bond forms physical cross-linking points, which is conducive to the hardness and toughness.
- Increase, and the presence of fluorine atoms is conducive to increase the contact angle, reduce surface energy, thereby increasing wear resistance.
- the prepolymer formed by the present invention has a molecular weight of 3000-5000 and a viscosity of 180-300 cps, and through the combined action of the prepolymer and active monomers of the present invention, the prepared hard coating liquid can be applied to flexible cover plates.
- It can be coated on transparent polyimide, and cured by ultraviolet light to form a hard coating liquid. It has high optical transmittance and mechanical properties. It has strong adhesion to transparent polyimide and is resistant to Repeated bending, with good toughness, hardness and wear resistance.
- the molecular weight is the sum of the relative atomic mass of each atom in the chemical formula.
- the molecular weight in the present invention is obtained by testing according to a method well known to those skilled in the art, and is not further limited.
- Viscosity refers to the measurement of the internal friction force generated between molecules when the liquid moves under the action of external force, and represents the flow resistance of the liquid itself.
- the viscosity of the present invention is measured according to a method well known to those skilled in the art, and is not further limited.
- the reactive monomer of the present invention includes a high-functionality acrylate, and the functionality of the high-functionality acrylate is 10-15; further, the functionality of the high-functionality acrylate of the present invention is The degree is 15; further, the high-functionality acrylate of the present invention is purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., and the brand is UV9600.
- the functionality of the high-functionality acrylate of the UV9600 is 15.
- the reactive monomer of the present invention also includes acrylic silicone oil, and the weight ratio of the high-functionality acrylate to acrylic silicone oil is (3 ⁇ 4):(3 ⁇ 4); further, the high-functionality acrylate of the present invention The weight ratio of acrylic ester and acrylic silicone oil is 1:1.
- the acrylic silicone oil of the present invention is an organosilicon diacrylate, which contains a siloxane main chain and two acrylate side chains. It can be used as a reactive monomer and prepolymer to participate in the curing reaction to form a cross-linked high Molecular system.
- the acrylic silicone oil of the present invention is purchased from allnex, and the brand name is EBECRYL 350.
- active monomers especially high-functionality acrylates
- the acrylic silicone oil reacts with the prepolymer, thereby embedding the silicone oil chain on the main chain of the prepolymer, due to the substitution of fluorine in the silicone oil and the prepolymer
- the joint action of the base can make the contact angle greater than 107 and reduce the surface energy, thereby increasing the hardness.
- the high-functionality acrylate is uniformly dispersed around the prepolymer along with the silicone oil, making the high-functionality acrylate and
- the prepolymer will also polymerize with the double bonds in the acrylic silicone oil to form a prepolymer-high-functionality acrylate-silicone oil triblock system.
- the crosslinking density is controlled in an appropriate range, and the hardness is improved at the same time. It is also conducive to the maintenance of toughness.
- the raw materials for preparing the hard coating liquid of the present invention further include modified nanoparticles, and the weight ratio of the modified nanoparticles to the active monomer is 1: (1.5-2.5).
- the weight ratio of the modified nanoparticles and active monomers of the present invention is 1:2.
- the modified nanoparticles of the present invention are selected from one of modified nano silicon carbide, modified nano zirconium dioxide or modified nano boron nitride; further, the modified nano particles of the present invention The nano particles are modified nano silicon carbide.
- Silicon carbide is a kind of non-oxide material with excellent performance. It has the advantages of high hardness, high elastic modulus, heat resistance, wear resistance and corrosion resistance. It has a wide range of applications in aerospace, electronics, chemical and other fields. Many scholars at home and abroad are actively working on the application of SiC. However, due to the small particle size and high surface energy of ultrafine powders, especially nano-sized powders, it is easy to agglomerate to form secondary particles, so that surface area effects, volume effects, and quantum size effects cannot be exhibited. It is difficult to achieve uniform dispersion between particles of different phases in the nanoscale range and compatibility with the matrix during sintering and forming, which in turn affects the improvement of composite material performance. Therefore, it is necessary to modify the surface of silicon carbide to obtain modified silicon carbide to prevent agglomeration and improve compatibility with the matrix.
- modified silicon carbide include surface physical modification and surface chemical modification.
- the physical modification of the surface relies on physical methods or van der Waals force connection modification methods. According to the difference of the process, methods such as electroless plating, electroplating, vapor deposition, sol-gel, radiation and mechanical coating can be cited.
- the modifiers used for surface physical modification mainly include surfactants, hyperdispersants, and inorganic substances.
- Surface chemical modification is accomplished by chemical reaction or chemical adsorption between the surface modifier and the silicon carbide surface.
- the surface modifiers for surface chemical modification include coupling agents, higher fatty acids and their salts, and unsaturated Organic acids and silicones, etc.
- the present invention does not limit the specific modification method of modified silicon carbide, and the modified silicon carbide can be purchased or self-made.
- the particle size of the modified nano silicon carbide of the present invention is 4-60 nm.
- the modified nano silicon carbide of the present invention is purchased from Carbodeon Ltd Oy, and the brand is 5007.
- Silicon carbide has high hardness and wear resistance, but the incompatibility between silicon carbide and the base material easily causes silicon carbide to fall out during multiple bendings, thereby affecting toughness, cracking or whitening.
- fluorine-substituted acrylate to the prepolymer preparation raw materials makes the cross-linking system contain highly electronegative fluorine substituents, which is conducive to physical adsorption with the silicon carbide surface and prevents silicon carbide from falling out during multiple bending processes
- the high-functionality acrylate added to the active monomer contains more double bonds.
- the silicon carbide is not easy to fall out during the multiple bending process, so that the silicon carbide can effectively increase the hardness and wear resistance of the CIP without affecting the toughness.
- the applicant found that when the fluorine-substituted acrylate is not added in the preparation of the prepolymer, or the light energy of the high-functional acrylate is too low, the modified nanoparticles are easy to fall out during multiple bending processes, thereby Causes bleaching, bubbles and other phenomena, which reduces toughness.
- Photoinitiators are compounds that can absorb a certain wavelength of energy in the ultraviolet light region (250-420nm) or visible light region (400-800nm), generate free radicals, cations, etc., thereby initiating monomer polymerization, crosslinking and curing.
- the present invention does not specifically limit the photoinitiator.
- Examples include 2959 photoinitiator, 184 photoinitiator, 1173 photoinitiator, 907 photoinitiator, TPO photoinitiator, TPO-L photoinitiator, IHT-PI 910 photoinitiator, 659 photoinitiator, MBF photoinitiator, IHT-PI 4265 photoinitiator, IHT-PI 1000 photoinitiator, IHT-PI 500 photoinitiator.
- the photoinitiator of the present invention includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is (5-8): (2-5); further, the 2959 photoinitiator of the present invention And 184 photoinitiator, the weight ratio is 7:3.
- the present invention does not specifically limit the solvent.
- examples include propylene glycol monomethyl ether, propylene glycol methyl ether acetate, 2-propanol, n-butyl acetate, butanone, and methyl isobutyl ketone.
- the solvent of the present invention is propylene glycol monomethyl ether.
- the second aspect of the present invention provides the above-mentioned preparation method of the hardened coating liquid for the flexible cover plate, which includes the following steps:
- the preparation raw materials of the hard coating liquid are mixed to obtain the hard coating liquid.
- the hardened coating solution prepared by the present invention can be applied to flexible cover plates, has high optical transmittance, and can significantly increase wear resistance and hardness while ensuring the high toughness of the flexible cover plates, especially for hardening coatings.
- the layer liquid is coated on the transparent polyimide film, such as by micro-gravure coating, etc., on the transparent polyimide film, and cured by ultraviolet light to prepare a hardened coating.
- the thickness of the coating can be 5 ⁇ 10 ⁇ m.
- Embodiment 1 of the present invention provides a hardened coating solution for flexible cover plates.
- the preparation raw materials of the hardened coating solution are based on parts by weight, including 50 parts of prepolymer, 1.4 parts of active monomer, and 0.9 parts of modified.
- the preparation method of the prepolymer includes the following steps:
- Pretreatment Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
- Prepolymer synthesis heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
- the weight ratio of the hydroxyl-terminated hyperbranched polyester, isophorone diisocyanate and hydroxy acrylate is 2.5:1:1.5, and the dibutyltin dilaurate accounts for 0.6 wt% of the isophorone diisocyanate
- the hydroxy acrylate includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.5, and the difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl
- the weight ratio of methacrylate is 1:0.4, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:20.
- the hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
- the high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
- the acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
- the modified nano silicon carbide was purchased from Carbodeon Ltd Oy, and the brand was 5007.
- the photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 5:2.
- Embodiment 2 of the present invention provides a hardened coating solution for flexible cover plates.
- the preparation raw materials of the hardened coating solution are based on parts by weight, including 40 parts of prepolymer, 0.8 parts of active monomer, and 0.35 parts of modification.
- the preparation method of the prepolymer includes the following steps:
- Pretreatment Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
- Prepolymer synthesis heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
- the weight ratio of the hydroxyl-terminated hyperbranched polyester, isophorone diisocyanate and hydroxy acrylate is 1.5:1:1, and the dibutyltin dilaurate accounts for 0.4wt% of the isophorone diisocyanate,
- the hydroxy acrylate includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.3, and the difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl
- the weight ratio of methacrylate is 1:0.3, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:10.
- the hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
- the high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
- the acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
- the modified nano silicon carbide was purchased from Carbodeon Ltd Oy, and the brand was 5007.
- the photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 4:1.
- Embodiment 3 of the present invention provides a hardened coating solution for flexible cover plates.
- the preparation raw materials of the hardened coating solution are based on parts by weight, including 40 parts of prepolymer, 1 part of active monomer, and 0.5 parts of modified material.
- Nano silicon carbide, 1 part of photoinitiator and 30 parts of propylene glycol monomethyl ether, the active monomers include high-functionality acrylate and acrylic silicone oil, and the weight ratio is 1:1.
- the preparation method of the prepolymer includes the following steps:
- Pretreatment Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
- Prepolymer synthesis heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
- the weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate, and hydroxyacrylate is 2:1:1.3, the dibutyltin dilaurate accounts for 0.5wt% of the isophorone diisocyanate, and the hydroxyacrylate It includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.4.
- the difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate.
- the weight ratio of ester is 1:0.3, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:10.
- the hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
- the high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
- the acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
- the modified nano silicon carbide was purchased from Carbodeon Ltd Oy, and the brand was 5007.
- the photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 7:3.
- Embodiment 4 of the present invention provides a hardened coating solution for flexible cover plates.
- the preparation raw materials of the hardened coating solution are based on parts by weight, including 40 parts of prepolymer, 1 part of active monomer, and 1 part of light.
- the preparation method of the prepolymer includes the following steps:
- Pretreatment Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
- Prepolymer synthesis heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
- the weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate, and hydroxyacrylate is 2:1:1.3, the dibutyltin dilaurate accounts for 0.5wt% of the isophorone diisocyanate, and the hydroxyacrylate It includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.4.
- the difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate.
- the weight ratio of ester is 1:0.3, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:10.
- the hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
- the high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
- the acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
- the photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 7:3.
- Comparative Example 1 of the present invention provides a hardened coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3.
- the difference is that the difunctional hydroxy acrylate does not include 3-hydroxy-1- Adamantyl methacrylate.
- Comparative Example 2 of the present invention provides a hardened coating solution for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the 2-hydroxyethyl acrylate is replaced with 4-hydroxybutyl. Base acrylate.
- Comparative Example 3 of the present invention provides a hard coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the hydroxy acrylate does not include tetrafunctional hydroxy acrylate.
- Comparative Example 4 of the present invention provides a hardened coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the weight ratio of the difunctional hydroxy acrylate and the tetrafunctional hydroxy acrylate is It is 1:1.
- Comparative Example 5 of the present invention provides a hardened coating solution for flexible cover plates.
- the specific implementation is the same as that of Example 3. The difference is that in the preparation method of the prepolymer, methacrylic acid is not added. Trifluoroethyl acid.
- Comparative Example 6 of the present invention provides a hardened coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the weight ratio of the trifluoroethyl methacrylate and the hydroxy acrylate is It is 1:2.
- Comparative Example 7 of the present invention provides a hardened coating solution for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the trifluoroethyl methacrylate is replaced with twelve methacrylate. Fluoroheptyl ester.
- Comparative Example 8 of the present invention provides a hardened coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the preparation method of the prepolymer includes the following steps:
- Pretreatment Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
- Prepolymer synthesis the hyperbranched polyurethane mixture is heated to 65°C, hydroxyacrylate is added dropwise, and the temperature is lowered to 65°C, trifluoroethyl methacrylate is added, and the temperature is maintained for 0.5h to obtain a prepolymer.
- Comparative Example 9 of the present invention provides a hardened coating solution for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the high-functionality acrylate is replaced with dipentaerythritol pentaacrylate.
- Comparative Example 10 of the present invention provides a hardened coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the acrylic silicone oil is replaced with tripropylene glycol diacrylate.
- Comparative Example 11 of the present invention provides a hard coating liquid for flexible cover plates.
- the specific implementation is the same as that of Example 3, except that the weight ratio of the high-functionality acrylate to the acrylic silicone oil is 1: 0.2.
- Examples 1 to 4 and Comparative Examples 1 to 11 also provide a preparation method of a hardened coating solution for a flexible cover plate, which includes the following steps:
- the preparation raw materials of the hard coating liquid are mixed to obtain the hard coating liquid.
- Hardness test The hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 were coated on a transparent polyimide film and cured by ultraviolet light to test the pencil hardness. The results are shown in Table 1.
- Toughness test The hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 were subjected to dynamic bending and static bending tests.
- the specific test methods are as follows:
- Abrasion resistance The hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 were coated on a transparent polyimide film, and after curing with ultraviolet light, a steel wool test was carried out (Bonstar 0000#, 1kgf, 2*2cm2, 40mm) test, observe 5000 times, 6000 times, 7000 times, 8000 times whether there are scratches, where O means scratches and X means no scratches. The results are shown in Table 1.
- the hardened coating liquid provided by the present invention has high toughness, high hardness and wear resistance, and no peeling, cracking, whitening, and bleaching after dynamic bending more than 200,000 times.
- the test has no scratches and can be used for flexible cover plates as the hardened layer of flexible cover plates, with high light transmittance and elongation at break.
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Abstract
Description
本发明涉及光学硬化膜技术领域,更具体地,本发明涉及一种用于柔性盖板的硬化涂层液。The present invention relates to the technical field of optical hardened films, and more specifically, the present invention relates to a hardened coating liquid for flexible cover plates.
随着曲屏技术的不断发展和完善,能实现任意弯折的柔性显示产品将成为一个重要的发展方向。目前手柔性显示产品的瓶颈不在于显示器本身,而在于柔性盖板。事实上,目前显示器部分已经可以以一定曲率被反复弯折多次,这点已经可以满足用户的日常需求,而显示器的触控部分,使用薄膜金属网格或者纳米银线也同样可以满足要求,唯独盖板不行。With the continuous development and improvement of curved screen technology, flexible display products that can achieve arbitrary bending will become an important development direction. The bottleneck of current hand-flexible display products is not the display itself, but the flexible cover. In fact, at present, the display part can be bent repeatedly with a certain curvature, which can meet the daily needs of users, and the touch part of the display, using thin-film metal grids or nano silver wires can also meet the requirements. Only the cover will not work.
柔性盖板必须同时具备可反复弯折,透明,超薄,及足够的硬度。要找到同时具备这些特性的材料并不容易。常规的要求是要能在10毫米直径的曲率下弯折超过20万次,当然这并不是硬性标准。理论上,厚度小于100微米的玻璃是有可能满足这些特性的,但是对于弯折性能仍然缺乏足够的数据支撑。目前通过无色透明聚酰亚胺(CPI)和硬化涂层是解决柔性盖板问题的研发重点。The flexible cover must also have the ability to bend repeatedly, be transparent, ultra-thin, and have sufficient rigidity. It is not easy to find materials with these characteristics at the same time. The conventional requirement is to be able to bend more than 200,000 times under a curvature of 10 mm diameter. Of course, this is not a hard standard. In theory, it is possible for glass with a thickness of less than 100 microns to meet these characteristics, but there is still a lack of sufficient data to support the bending performance. At present, the use of colorless transparent polyimide (CPI) and hard coating is the focus of research and development to solve the problem of flexible cover plates.
CN106896424A提供一种无溶剂紫外光固化涂液,包括高官脂肪族聚氨酯丙烯酸酯、低官脂肪族聚氨酯丙烯酸酯、甲基丙烯酸羟乙酯、2(2-乙氧基)乙基丙烯酸酯、光固化引发剂和表面助剂,具有透光率高,雾度低,硬度高的优点。CN103869387B提供一种紫外光固化涂布液,包括UV光固化树脂、活性稀释剂、光引发剂和助剂,其表面粗糙度小于或等于0.01微米,彩虹纹基本不可见。CN106896424A provides a solvent-free UV curing coating solution, which includes high-official aliphatic urethane acrylate, low-official aliphatic urethane acrylate, hydroxyethyl methacrylate, 2(2-ethoxy) ethyl acrylate, and light curing Initiators and surface additives have the advantages of high light transmittance, low haze and high hardness. CN103869387B provides an ultraviolet light curing coating liquid, which includes a UV light curing resin, a reactive diluent, a photoinitiator, and an auxiliary agent. The surface roughness is less than or equal to 0.01 micrometers, and the rainbow pattern is basically invisible.
CN110358439A提供一种透明聚酰亚胺硬化膜所用的硬化液,包括高官能度聚氨酯丙烯酸酯、多官能度聚醚丙烯酸酯、柔性单体、活性稀释剂、光引发剂、热引发剂、良溶剂、高沸点不良溶剂、抗指纹助剂和无机纳米粒子,具有好的韧性,避免产生翘曲。故目前存在硬化膜具有好的硬度、耐磨性或者韧性,但很难在具有高韧性的同时,具有好的硬度和耐磨性。CN110358439A provides a hardening liquid for transparent polyimide hardened film, including high-functionality polyurethane acrylate, multi-functionality polyether acrylate, flexible monomer, active diluent, photoinitiator, thermal initiator, and good solvent , High boiling point poor solvents, anti-fingerprint additives and inorganic nanoparticles, with good toughness and avoid warping. Therefore, there are existing hardened films that have good hardness, wear resistance or toughness, but it is difficult to have high toughness and good hardness and wear resistance at the same time.
发明内容Summary of the invention
为了解决上述问题,本发明第一个方面提供了一种用于柔性盖板的硬化涂层液,所述硬化涂层液的制备原料按重量份计,包括40~50份预聚体、0.8~1.4份活性单体、0.5~1份光引发剂和30~40份溶剂。In order to solve the above problems, the first aspect of the present invention provides a hardened coating liquid for flexible cover plates. The preparation raw materials of the hardened coating liquid include 40-50 parts of prepolymer and 0.8 parts by weight. -1.4 parts of active monomer, 0.5-1 part of photoinitiator and 30-40 parts of solvent.
作为本发明一种优选的技术方案,所述预聚体的制备方法包括以下步骤:As a preferred technical solution of the present invention, the preparation method of the prepolymer includes the following steps:
预处理:将异氰酸酯和催化剂加入溶剂中,混合,得到异氰酸酯溶液;Pretreatment: Add isocyanate and catalyst to the solvent and mix to obtain isocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯滴加到40~50℃的异氰酸酯溶液中,保温0.5~2h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: Add the hydroxyl-terminated hyperbranched polyester dropwise to the isocyanate solution at 40~50℃, keep it for 0.5~2h to obtain the hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到60~70℃,并滴加羟基丙烯酸酯,降温至30~40℃,加入氟取代丙烯酸酯,保温1.5~2.5h,得到预聚体。Prepolymer synthesis: The hyperbranched polyurethane mixture is heated to 60-70°C, hydroxy acrylate is added dropwise, and the temperature is lowered to 30-40°C, fluorine-substituted acrylate is added, and the temperature is maintained for 1.5-2.5 hours to obtain a prepolymer.
作为本发明一种优选的技术方案,所述端羟基超支化聚酯、异氰酸酯和羟基丙烯酸酯的重量比为(1.5~2.5):1:(1~1.5)。As a preferred technical solution of the present invention, the weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate and hydroxyacrylate is (1.5-2.5):1:(1-1.5).
作为本发明一种优选的技术方案,所述异氰酸酯为脂环族二异氰酸酯和/或脂肪族二异氰酸酯。As a preferred technical solution of the present invention, the isocyanate is an alicyclic diisocyanate and/or an aliphatic diisocyanate.
作为本发明一种优选的技术方案,所述羟基丙烯酸酯包括二官能度羟基丙烯酸酯和四官能度羟基丙烯酸酯,重量比为1:(0.3~0.5)。As a preferred technical solution of the present invention, the hydroxy acrylate includes a difunctional hydroxy acrylate and a tetrafunctional hydroxy acrylate, and the weight ratio is 1: (0.3-0.5).
作为本发明一种优选的技术方案,所述氟取代丙烯酸酯中氟取代个数为3~6。As a preferred technical solution of the present invention, the number of fluorine substitutions in the fluorine-substituted acrylate is 3-6.
作为本发明一种优选的技术方案,所述活性单体包括高官能度丙烯酸酯,所述高官能度丙烯酸酯的官能度为10~15。As a preferred technical solution of the present invention, the reactive monomer includes a high-functionality acrylate, and the high-functionality acrylate has a functionality of 10-15.
作为本发明一种优选的技术方案,所述活性单体还包括丙烯酸硅油,所述高官能度丙烯酸酯和丙烯酸硅油的重量比为(3~4):(3~4)。As a preferred technical solution of the present invention, the reactive monomer further includes acrylic silicone oil, and the weight ratio of the high-functionality acrylate to acrylic silicone oil is (3 to 4): (3 to 4).
作为本发明一种优选的技术方案,所述硬化涂层液的制备原料还包括改性纳米颗粒,所述改性纳米颗粒和活性单体的重量比为1:(1.5~2.5)。As a preferred technical solution of the present invention, the preparation raw material of the hardened coating liquid further includes modified nanoparticles, and the weight ratio of the modified nanoparticles to the active monomer is 1: (1.5-2.5).
本发明第二个方面提供了一种如上所述的用于柔性盖板的硬化涂层液的制备方法,包括以下步骤:The second aspect of the present invention provides a method for preparing a hardened coating liquid for a flexible cover plate as described above, which includes the following steps:
将所述硬化涂层液的制备原料混合,得到所述硬化涂层液。The preparation raw materials of the hard coating liquid are mixed to obtain the hard coating liquid.
本发明与现有技术相比具有以下有益效果:本发明提供一种用于柔性盖板的硬化涂层液,通过制备超支化结构的预聚体和活性单体等混合,得到的硬化涂层液涂布在CPI膜上,经紫外光固化,可用于柔性盖板,在具有高韧性的同时,具 有高的硬度和耐磨性;申请人通过控制超支化的预聚体的制备原料和工艺,活性单体种类和改性纳米颗粒,可促进韧性和硬度的平衡,并进一步增加韧性、硬度和耐磨性。Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a hardened coating solution for flexible cover plates, which is obtained by mixing prepolymers with hyperbranched structures and active monomers, etc. The liquid is coated on the CPI film and cured by ultraviolet light, which can be used for flexible cover plates. It has high toughness and high hardness and wear resistance; the applicant controls the preparation of hyperbranched prepolymer materials and processes , Active monomer types and modified nanoparticles can promote the balance of toughness and hardness, and further increase toughness, hardness and wear resistance.
参选以下本发明的优选实施方法的详述以及包括的实施例可更容易地理解本发明的内容。除非另有限定,本文使用的所有技术以及科学术语具有与本发明所属领域普通技术人员通常理解的相同的含义。当存在矛盾时,以本说明书中的定义为准。The content of the present invention can be more easily understood by referring to the following detailed description of the preferred implementation method of the present invention and the included examples. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present invention belongs. In case of conflict, the definition in this specification shall prevail.
如本文所用术语“由…制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。As used herein, the term "prepared from" is synonymous with "comprising". The terms "comprising", "including", "having", "containing" or any other variations as used herein are intended to cover non-exclusive inclusion. For example, a composition, step, method, product, or device containing the listed elements is not necessarily limited to those elements, but may include other elements not explicitly listed or inherent in such a composition, step, method, product, or device Elements.
连接词“由…组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由…组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of" excludes any unspecified elements, steps or components. If used in a claim, this phrase will make the claim closed so that it does not contain materials other than those described, except for the conventional impurities associated with it. When the phrase "consisting of" appears in a clause of the subject of a claim rather than immediately after the subject, it is only limited to the elements described in the clause; other elements are not excluded from the claim as a whole Beyond the requirements.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1至5”时,所描述的范围应被解释为包括范围“1至4”、“1至3”、“1至2”、“1至2和4至5”、“1至3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When the amount, concentration, or other value or parameter is expressed in a range, a preferred range, or a range defined by a series of upper and lower preferred values, this should be understood as specifically disclosing the upper limit or preferred value of any range and the lower limit of any range. Or all ranges formed by any pair of preferred values, regardless of whether the ranges are separately disclosed. For example, when the range "1 to 5" is disclosed, the described range should be interpreted as including the range "1 to 4", "1 to 3", "1 to 2", "1 to 2 and 4 to 5" , "1 to 3 and 5", etc. When a numerical range is described herein, unless otherwise stated, the range is intended to include its end values and all integers and fractions within the range.
单数形式包括复数讨论对象,除非上下文中另外清楚地指明。“任选的”或者“任意一种”是指其后描述的事项或事件可以发生或不发生,而且该描述包括事件发生的情形和事件不发生的情形。The singular form includes the plural discussion object, unless the context clearly indicates otherwise. "Optional" or "any one" means that the event or event described later can occur or not occur, and the description includes the situation where the event occurs and the situation where the event does not occur.
说明书和权利要求书中的近似用语用来修饰数量,表示本发明并不限定于该具体数量,还包括与该数量接近的可接受的而不会导致相关基本功能的改变的修 正的部分。相应的,用“大约”、“约”等修饰一个数值,意为本发明不限于该精确数值。在某些例子中,近似用语可能对应于测量数值的仪器的精度。在本申请说明书和权利要求书中,范围限定可以组合和/或互换,如果没有另外说明这些范围包括其间所含有的所有子范围。The approximate terms in the specification and claims are used to modify the quantity, which means that the present invention is not limited to the specific quantity, but also includes an acceptable modified part close to the quantity that does not lead to changes in related basic functions. Correspondingly, modifying a value with "about", "about", etc. means that the present invention is not limited to the precise value. In some instances, approximate terms may correspond to the accuracy of the instrument used to measure the value. In the specification and claims of the present application, the range definitions can be combined and/or interchanged, and unless otherwise stated, these ranges include all sub-ranges contained in between.
此外,本发明要素或组分前的不定冠词“一种”和“一个”对要素或组分的数量要求(即出现次数)无限制性。因此“一个”或“一种”应被解读为包括一个或至少一个,并且单数形式的要素或组分也包括复数形式,除非所述数量明显旨指单数形式。In addition, the indefinite articles "a" and "an" before an element or component of the present invention have no limitation on the quantity requirement (ie, the number of occurrences) of the element or component. Therefore, "a" or "an" should be read as including one or at least one, and elements or components in the singular form also include the plural form, unless the number clearly refers to the singular form.
以下通过具体实施方式说明本发明,但不局限于以下给出的具体实施例。The present invention is described below through specific embodiments, but is not limited to the specific examples given below.
本发明第一个方面提供了一种用于柔性盖板的硬化涂层液,所述硬化涂层液的制备原料按重量份计,包括40~50份预聚体、0.8~1.4份活性单体、0.5~1份光引发剂和30~40份溶剂。The first aspect of the present invention provides a hardened coating liquid for flexible cover plates. The preparation raw materials of the hardened coating liquid include 40-50 parts of prepolymer and 0.8-1.4 parts of active monomer in parts by weight. Body, 0.5 to 1 part of photoinitiator and 30 to 40 parts of solvent.
在一种优选的实施方式中,本发明所述硬化涂层液的制备原料按重量份计,包括40份预聚体、1份活性单体、1份光引发剂和30份溶剂。In a preferred embodiment, the raw materials for preparing the hard coating liquid of the present invention include 40 parts by weight of prepolymer, 1 part of active monomer, 1 part of photoinitiator and 30 parts of solvent.
预聚体Prepolymer
在一种实施方式中,本发明所述预聚体的制备方法包括以下步骤:In one embodiment, the preparation method of the prepolymer of the present invention includes the following steps:
预处理:将异氰酸酯和催化剂加入溶剂中,混合,得到异氰酸酯溶液;Pretreatment: Add isocyanate and catalyst to the solvent and mix to obtain isocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯滴加到40~50℃的异氰酸酯溶液中,保温0.5~2h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: Add the hydroxyl-terminated hyperbranched polyester dropwise to the isocyanate solution at 40~50℃, keep it for 0.5~2h to obtain the hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到60~70℃,并滴加羟基丙烯酸酯,降温至30~40℃,加入氟取代丙烯酸酯,保温1.5~2.5h,得到预聚体。Prepolymer synthesis: The hyperbranched polyurethane mixture is heated to 60-70°C, hydroxy acrylate is added dropwise, and the temperature is lowered to 30-40°C, fluorine-substituted acrylate is added, and the temperature is maintained for 1.5-2.5 hours to obtain a prepolymer.
优选地,本发明所述端羟基超支化聚酯、异氰酸酯和羟基丙烯酸酯的重量比为(1.5~2.5):1:(1~1.5);进一步地,本发明所述端羟基超支化聚酯、异氰酸酯、羟基丙烯酸酯的重量比为2:1:1.3。Preferably, the weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate and hydroxyacrylate of the present invention is (1.5~2.5):1:(1~1.5); further, the hydroxyl-terminated hyperbranched polyester of the present invention The weight ratio of isocyanate and hydroxy acrylate is 2:1:1.3.
超支化聚合物具有三维立体结构和大量的活性末端基团,许多具有近似相对分子质量和窄的相对分子质量分布的支化结构从核向周围延伸,结构的紧密性赋予其特殊的物理性质和化学性质,是高度支化的树形高分子,具有分子间较少缠绕、粘度低、易成膜、反应活性高和溶解性好等优点。超支化聚合物含有大量可以改性的端基,大量的活性末端基团对超支化聚合物的黏度、溶解性、热稳定性、 玻璃化温度及相对分子质量分布等性质有很大的影响。超支化聚酯在热固性树脂、药物及涂料等方面应用较多,但其柔韧性较差且有较大的脆性。本发明所述超支化聚酯为端羟基超支化聚酯,不做具体限定,在一种优选的实施方式中,本发明所述端羟基超支化聚酯购自瑞典Pertorp,牌号为Boltorn H20。Hyperbranched polymers have a three-dimensional structure and a large number of active end groups. Many branched structures with approximate relative molecular mass and narrow relative molecular mass distribution extend from the core to the surroundings. The compactness of the structure gives it special physical properties and Chemical properties, it is a highly branched dendrimer with the advantages of less entanglement between molecules, low viscosity, easy film formation, high reactivity and good solubility. Hyperbranched polymers contain a large number of end groups that can be modified. A large number of active end groups have a great influence on the viscosity, solubility, thermal stability, glass transition temperature and relative molecular mass distribution of hyperbranched polymers. Hyperbranched polyesters are widely used in thermosetting resins, drugs and coatings, but their flexibility is poor and they are brittle. The hyperbranched polyester of the present invention is a hydroxyl-terminated hyperbranched polyester, which is not specifically limited. In a preferred embodiment, the hydroxyl-terminated hyperbranched polyester of the present invention is purchased from Pertorp, Sweden, under the brand name Boltorn H20.
更优选地,本发明所述催化剂占所述异氰酸酯的0.4~0.6wt%;本发明所述催化剂占所述异氰酸酯的0.5wt%。More preferably, the catalyst of the present invention accounts for 0.4 to 0.6 wt% of the isocyanate; the catalyst of the present invention accounts for 0.5 wt% of the isocyanate.
本发明不对催化剂做具体限定,可列举的有,三乙胺(TEA)、1,4-二氮杂二环[2.2.2]辛烷(DABCO)、二月桂酸二丁基锡(DBTDL)、辛酸亚锡(SO);在一种优选的实施方式中,本发明所述催化剂为二月桂酸二丁基锡。The present invention does not specifically limit the catalyst. Examples include triethylamine (TEA), 1,4-diazabicyclo[2.2.2]octane (DABCO), dibutyltin dilaurate (DBTDL), octanoic acid Stannous (SO); In a preferred embodiment, the catalyst of the present invention is dibutyltin dilaurate.
进一步优选地,本发明所述溶剂选自丙酮、乙醇或乙酸乙酯中的一种或多种;进一步地,本发明所述溶剂为丙酮。Further preferably, the solvent of the present invention is selected from one or more of acetone, ethanol or ethyl acetate; further, the solvent of the present invention is acetone.
更进一步优选地,本发明异氰酸酯为脂环族二异氰酸酯和/或脂肪族二异氰酸酯;进一步地,本发明所述异氰酸酯为脂环族二异氰酸酯;进一步地,本发明所述脂环族二异氰酸酯为异佛尔酮二异氰酸酯。More preferably, the isocyanate of the present invention is an alicyclic diisocyanate and/or an aliphatic diisocyanate; further, the isocyanate of the present invention is an alicyclic diisocyanate; further, the alicyclic diisocyanate of the present invention is Isophorone diisocyanate.
作为脂环族二异氰酸酯的实例,包括但不限于,1,4-二异氰酸根合环己烷、1,3-二异氰酸根合环己烷、1,2-二异氰酸根合环己烷、4,4’-二(异氰酸根合环己基)甲烷、2,4’-二(异氰酸根合环己基)甲烷、异佛尔酮二异氰酸酯、1,3-双(异氰酸根合甲基)环己烷、1,4-双(异氰酸根合甲基)环己烷、2,4-二异氰酸根合-1-甲基环己烷、2,6-二异氰酸根合-1-甲基环己烷、3(或4),8(或9)-双(异氰酸根合甲基)三环[5.2.1.02,6]癸烷异构体混合物。Examples of alicyclic diisocyanates include, but are not limited to, 1,4-diisocyanatocyclohexane, 1,3-diisocyanatocyclohexane, 1,2-diisocyanatocyclohexane Hexane, 4,4'-bis(isocyanatocyclohexyl)methane, 2,4'-bis(isocyanatocyclohexyl)methane, isophorone diisocyanate, 1,3-bis(isocyanate Acidomethyl)cyclohexane, 1,4-bis(isocyanatomethyl)cyclohexane, 2,4-diisocyanato-1-methylcyclohexane, 2,6-diisocyanate Cyanato-1-methylcyclohexane, 3(or 4),8(or 9)-bis(isocyanatomethyl)tricyclo[5.2.1.02,6]decane isomer mixture.
作为脂肪族二异氰酸酯的实例,包括但不限于,四亚甲基二异氰酸酯、六亚甲基二异氰酸酯、八亚甲基二异氰酸酯、十亚甲基二异氰酸酯、十二亚甲基二异氰酸酯、十四亚甲基二异氰酸酯、赖氨酸二异氰酸酯的衍生物、三甲基己烷二异氰酸酯或四甲基己烷二异氰酸酯。Examples of aliphatic diisocyanates include, but are not limited to, tetramethylene diisocyanate, hexamethylene diisocyanate, octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, ten Tetramethylene diisocyanate, derivatives of lysine diisocyanate, trimethylhexane diisocyanate or tetramethylhexane diisocyanate.
在一种优选的实施方式中,本发明所述羟基丙烯酸酯包括二官能度羟基丙烯酸酯和四官能度羟基丙烯酸酯,重量比为1:(0.3~0.5);进一步地,本发明所述二官能度羟基丙烯酸酯和四官能度羟基丙烯酸酯的重量比为1:0.4。In a preferred embodiment, the hydroxy acrylate of the present invention includes two-functional hydroxy acrylate and four-functional hydroxy acrylate, and the weight ratio is 1: (0.3-0.5); further, the two-functional hydroxy acrylate of the present invention The weight ratio of functional hydroxy acrylate to tetrafunctional hydroxy acrylate is 1:0.4.
作为二官能度羟基丙烯酸酯的实例,包括但不限于,丙烯酸-2-羟乙基酯、甲基丙烯酸羟乙酯、4-羟基丁基丙烯酸酯、3-羟基-1-金刚烷基甲基丙烯酸酯(CAS号:115372-36-6)、己内酯丙烯酸酯。Examples of difunctional hydroxy acrylates include, but are not limited to, 2-hydroxyethyl acrylate, hydroxyethyl methacrylate, 4-hydroxybutyl acrylate, 3-hydroxy-1-adamantyl methyl Acrylate (CAS number: 115372-36-6), caprolactone acrylate.
作为四官能度羟基丙烯酸酯的实例,包括但不限于,季戊四醇三丙烯酸酯。As an example of tetrafunctional hydroxy acrylate, it includes, but is not limited to, pentaerythritol triacrylate.
官能度为缩合反应中,一分子单体中能参与反应的官能团数目。The functionality is the number of functional groups in a molecule of monomer that can participate in the reaction in the condensation reaction.
在一种更优选的实施方式中,本发明所述二官能度羟基丙烯酸酯选自丙烯酸-2-羟乙基酯、甲基丙烯酸羟乙酯、4-羟基丁基丙烯酸酯或3-羟基-1-金刚烷基甲基丙烯酸酯中的一种或多种;进一步地,本发明所述二官能度羟基丙烯酸酯包括丙烯酸-2-羟乙基酯和3-羟基-1-金刚烷基甲基丙烯酸酯,重量比为1:(0.3~0.4);进一步地,本发明所述丙烯酸-2-羟乙基酯和3-羟基-1-金刚烷基甲基丙烯酸酯的重量比为1:0.3。In a more preferred embodiment, the difunctional hydroxy acrylate of the present invention is selected from 2-hydroxyethyl acrylate, hydroxyethyl methacrylate, 4-hydroxybutyl acrylate or 3-hydroxy- One or more of 1-adamantyl methacrylate; further, the difunctional hydroxy acrylate of the present invention includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate Base acrylate, the weight ratio is 1: (0.3-0.4); further, the weight ratio of 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate of the present invention is 1: 0.3.
在一种进一步优选的实施方式中,本发明所述四官能度羟基丙烯酸酯为季戊四醇三丙烯酸酯。In a further preferred embodiment, the tetrafunctional hydroxy acrylate of the present invention is pentaerythritol triacrylate.
申请人发现,通过异氰酸酯作为架桥,将羟基丙烯酸酯接在端羟基超支化聚酯的末端,使得在超支化聚酯末端发生聚合反应,生成聚氨酯丙烯酸酯预聚物,可改善超支化聚酯韧性较差的缺点,且申请人发现,通过控制羟基丙烯酸酯中双键含量,有利于控制预聚体的分子量和交联程度,从而促进韧性和硬度的平衡,这可能是因为通过控制羟基丙烯酸酯的双键含量,尤其是含有一个双键和三个双键的羟基丙烯酸酯共同作用,其中,二官能度的羟基丙烯酸酯,如丙烯酸-2-羟乙基酯,相比于四官能度的羟基丙烯酸酯,如季戊四醇三丙烯酸酯的空间位阻和粘度较低,更容易和端羟基超支化聚酯接触,超支化聚酯末端更易发生一个双键的羟基丙烯酸酯的自聚,形成支链较少的结构,而随着距离超支化聚酯末端越远,较大粘度和空间位阻的四官能度的羟基丙烯酸酯和二官能度的羟基丙烯酸酯,如3-羟基-1-金刚烷基甲基丙烯酸酯逐渐参与反应,支化程度逐渐增加,而3-羟基-1-金刚烷基甲基丙烯酸酯的大的侧基会防止四官能度羟基丙烯酸酯造成局部交联密度太大,形成疏密不同的交联网络有利于提高韧性和硬度。The applicant found that by using isocyanate as a bridge, the hydroxyl acrylate is connected to the end of the hydroxyl-terminated hyperbranched polyester, so that polymerization reaction occurs at the end of the hyperbranched polyester to form a polyurethane acrylate prepolymer, which can improve the hyperbranched polyester. The disadvantage of poor toughness, and the applicant found that by controlling the double bond content in the hydroxy acrylate, it is beneficial to control the molecular weight and crosslinking degree of the prepolymer, thereby promoting the balance of toughness and hardness. This may be due to the control of the hydroxy acrylic acid. The double bond content of the ester, especially the hydroxy acrylate containing one double bond and three double bonds. Among them, the two-functional hydroxy acrylate, such as 2-hydroxyethyl acrylate, is compared with the four-functionality hydroxy acrylate. Hydroxy acrylates such as pentaerythritol triacrylate have lower steric hindrance and viscosity, and are easier to contact with the hydroxyl-terminated hyperbranched polyester. The hyperbranched polyester end is more prone to self-polymerization of a double-bonded hydroxyacrylate to form a branch. Structures with fewer chains, and as the distance from the end of the hyperbranched polyester is farther, tetrafunctional hydroxy acrylate and difunctional hydroxy acrylate with greater viscosity and steric hindrance, such as 3-hydroxy-1-adamant Alkyl methacrylate gradually participates in the reaction, and the degree of branching gradually increases, while the large side groups of 3-hydroxy-1-adamantyl methacrylate will prevent the tetrafunctional hydroxy acrylate from causing local crosslinking density to be too large , The formation of a cross-linked network with different density is beneficial to improve toughness and hardness.
在一种更进一步优选的实施方式中,本发明所述氟取代丙烯酸酯和羟基丙烯酸酯的重量比为1:(10~20);进一步地,本发明所述氟取代丙烯酸酯和羟基丙烯酸酯的重量比为1:10;进一步的,本发明所述氟取代丙烯酸酯中氟取代个 数为3~6;进一步地,本发明所述氟取代丙烯酸酯为甲基丙烯酸三氟乙酯。In a further preferred embodiment, the weight ratio of the fluorine-substituted acrylate and the hydroxy acrylate of the present invention is 1: (10-20); further, the fluorine-substituted acrylate and the hydroxy acrylate of the present invention are The weight ratio of fluorine-substituted acrylate is 1:10; further, the number of fluorine substitutions in the fluorine-substituted acrylate of the present invention is 3-6; further, the fluorine-substituted acrylate of the present invention is trifluoroethyl methacrylate.
申请人意外发现,当在预聚体中添加氟取代丙烯酸酯,尤其是三氟取代丙烯酸酯时,如甲基丙烯酸三氟乙酯,有利于本发明所述硬度、韧性和耐磨性的提高。这可能是因为,和羟基丙烯酸酯的结构不同,氟取代丙烯酸酯氟具有高的电负性,对电子成键电子云束缚能力较强,有利于和PUA的氨基和羟基形成氢键,从而增加氟取代丙烯酸酯的聚合效率,并通过控制温度,从而控制最后形成的预聚体的分子量和粘度适量,从而保证韧性和硬度的平衡,且氢键形成物理交联点,有利于硬度和韧性的提高,且氟原子的存在有利于增加接触角,降低表面能,从而增加耐磨性。另外,由于氟原子较大的空间位阻,导致氟取代丙烯酸酯聚合速率较慢,也有利于氟取代丙烯酸酯和羟基丙烯酸酯发生共聚,形成含有氟取代基和羟基取代基交替的结构,从而更容易形成氢键,也有利于韧性和硬度的提高。本发明形成的预聚体的分子量在3000~5000,粘度在180~300cps,且通过本发明所述预聚体和活性单体等共同作用,制备得到的硬化涂层液可应用在柔性盖板上,尤其是可涂布在透明聚酰亚胺上,通过紫外光固化形成硬化涂层液,具有高的光学透光率和机械性能,和透明聚酰亚胺的粘结力强,可抗多次弯折,具有好的韧性、硬度和耐磨性。The applicant unexpectedly discovered that when fluorine-substituted acrylate, especially trifluoro-substituted acrylate, is added to the prepolymer, such as trifluoroethyl methacrylate, it is beneficial to the improvement of the hardness, toughness and abrasion resistance of the present invention. . This may be because, unlike the structure of hydroxy acrylate, fluorine-substituted acrylate fluorine has high electronegativity, and has a strong binding ability to electron clouds, which is beneficial to the formation of hydrogen bonds with the amino and hydroxyl groups of PUA, thereby increasing The polymerization efficiency of fluorine-substituted acrylate, and by controlling the temperature, the molecular weight and viscosity of the final prepolymer can be controlled to ensure the balance of toughness and hardness, and the hydrogen bond forms physical cross-linking points, which is conducive to the hardness and toughness. Increase, and the presence of fluorine atoms is conducive to increase the contact angle, reduce surface energy, thereby increasing wear resistance. In addition, due to the large steric hindrance of fluorine atoms, the polymerization rate of fluorine-substituted acrylates is slow, which is also conducive to the copolymerization of fluorine-substituted acrylates and hydroxy acrylates to form a structure with alternating fluorine substituents and hydroxyl substituents. It is easier to form hydrogen bonds, which is also conducive to the improvement of toughness and hardness. The prepolymer formed by the present invention has a molecular weight of 3000-5000 and a viscosity of 180-300 cps, and through the combined action of the prepolymer and active monomers of the present invention, the prepared hard coating liquid can be applied to flexible cover plates. It can be coated on transparent polyimide, and cured by ultraviolet light to form a hard coating liquid. It has high optical transmittance and mechanical properties. It has strong adhesion to transparent polyimide and is resistant to Repeated bending, with good toughness, hardness and wear resistance.
分子量为化学式中各原子的相对原子质量的总和,本发明所述分子量为根据本领域技术人员熟知的方法测试得到,不做进一步限定。The molecular weight is the sum of the relative atomic mass of each atom in the chemical formula. The molecular weight in the present invention is obtained by testing according to a method well known to those skilled in the art, and is not further limited.
粘度是指液体受外力作用移动时,分子间产生的内摩擦力的量度,表示液体的自身流动阻力,本发明所述粘度为根据本领域技术人员熟知的方法测试得到,不做进一步限定。Viscosity refers to the measurement of the internal friction force generated between molecules when the liquid moves under the action of external force, and represents the flow resistance of the liquid itself. The viscosity of the present invention is measured according to a method well known to those skilled in the art, and is not further limited.
申请人发现,当氟取代丙烯酸酯中的氟取代的个数较多时,由于氟较大的位组和极性,会阻碍链段的运动,从而降低韧性,且随着氟取代数量的增多,和聚酯链段以及丙烯酸酯链段的相容性下降,容易造成缺陷,从而降低韧性和硬度。The applicant found that when the number of fluorine substitutions in the fluorine-substituted acrylate is large, due to the larger group and polarity of fluorine, the movement of the chain segment will be hindered, thereby reducing the toughness, and as the number of fluorine substitutions increases, The compatibility with the polyester segment and the acrylate segment is reduced, which is likely to cause defects, thereby reducing toughness and hardness.
活性单体Active monomer
在一种实施方式中,本发明所述活性单体包括高官能度丙烯酸酯,所述高官能度丙烯酸酯的官能度为10~15;进一步地,本发明所述高官能度丙烯酸酯的官能度为15;进一步地,本发明所述高官能度丙烯酸酯购自深圳市科大科技新材料有限公司,牌号为UV9600。In one embodiment, the reactive monomer of the present invention includes a high-functionality acrylate, and the functionality of the high-functionality acrylate is 10-15; further, the functionality of the high-functionality acrylate of the present invention is The degree is 15; further, the high-functionality acrylate of the present invention is purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., and the brand is UV9600.
所述UV9600的高官能度丙烯酸酯的官能度为15。The functionality of the high-functionality acrylate of the UV9600 is 15.
优选地,本发明所述活性单体还包括丙烯酸硅油,所述高官能度丙烯酸酯和丙烯酸硅油的重量比为(3~4):(3~4);进一步地,本发明所述高官能度丙烯酸酯和丙烯酸硅油的重量比为1:1。Preferably, the reactive monomer of the present invention also includes acrylic silicone oil, and the weight ratio of the high-functionality acrylate to acrylic silicone oil is (3~4):(3~4); further, the high-functionality acrylate of the present invention The weight ratio of acrylic ester and acrylic silicone oil is 1:1.
本发明所述丙烯酸硅油为一种有机硅二丙烯酸酯,含有硅氧烷的主链和两个丙烯酸酯的侧链,可作为活性单体和预聚体等参与固化反应,形成交联的高分子体系。The acrylic silicone oil of the present invention is an organosilicon diacrylate, which contains a siloxane main chain and two acrylate side chains. It can be used as a reactive monomer and prepolymer to participate in the curing reaction to form a cross-linked high Molecular system.
更优选地,本发明所述丙烯酸硅油购自allnex,牌号为EBECRYL 350。More preferably, the acrylic silicone oil of the present invention is purchased from allnex, and the brand name is EBECRYL 350.
申请人发现,通过添加活性单体,尤其是高官能度丙烯酸酯作为活性单体,有利于提高硬度,但韧性会大幅度下降,这主要是因为添加高官能度的活性单体,导致交联网络的密度迅速增加,且高官能度丙烯酸酯的过大的粘度,也容易造成分散不均,从而使得韧性显著降低,但是,申请人发现,当使用丙烯酸硅油和高官能度丙烯酸酯共同作用,作为活性单体时,在提高硬度的同时,也会防止韧性的下降,这可能是因为当丙烯酸硅油、高官能度丙烯酸酯和预聚体共同作用时,可改善高官能度丙烯酸酯的粘度,促进高官能度丙烯酸酯分散均匀,且由于丙烯酸硅油中双键的存在,使得丙烯酸硅油和预聚体的反应,从而将预聚体主链上嵌入硅油链,由于硅油和预聚体中氟取代基的共同作用,可使得接触角大于107,且降低表面能,从而提高硬度,另外,在固化阶段,高官能度丙烯酸酯随着硅油均匀分散在预聚体周围,使得高官能度丙烯酸酯和预聚体聚合的同时,也会和丙烯酸硅油中的双键聚合,形成预聚体-高官能度丙烯酸酯-硅油三嵌段的体系,控制交联密度在合适范围,在提高硬度的同时,也有利于韧性的保持。The applicant found that by adding active monomers, especially high-functionality acrylates as active monomers, it is beneficial to increase the hardness, but the toughness will be greatly reduced. This is mainly because the addition of high-functionality active monomers leads to cross-linking The density of the network increases rapidly, and the excessive viscosity of the high-functionality acrylate can also easily cause uneven dispersion, thereby significantly reducing the toughness. However, the applicant found that when acrylic silicone oil and high-functionality acrylate work together, As a reactive monomer, it can increase the hardness while preventing the decrease in toughness. This may be because when acrylic silicone oil, high-functional acrylate and prepolymer work together, it can improve the viscosity of high-functional acrylate. Promote the uniform dispersion of high-functionality acrylates, and due to the presence of double bonds in the acrylic silicone oil, the acrylic silicone oil reacts with the prepolymer, thereby embedding the silicone oil chain on the main chain of the prepolymer, due to the substitution of fluorine in the silicone oil and the prepolymer The joint action of the base can make the contact angle greater than 107 and reduce the surface energy, thereby increasing the hardness. In addition, during the curing stage, the high-functionality acrylate is uniformly dispersed around the prepolymer along with the silicone oil, making the high-functionality acrylate and When the prepolymer is polymerized, it will also polymerize with the double bonds in the acrylic silicone oil to form a prepolymer-high-functionality acrylate-silicone oil triblock system. The crosslinking density is controlled in an appropriate range, and the hardness is improved at the same time. It is also conducive to the maintenance of toughness.
在一种实施方式中,本发明所述硬化涂层液的制备原料还包括改性纳米颗粒,所述改性纳米颗粒和活性单体的重量比为1:(1.5~2.5)。In one embodiment, the raw materials for preparing the hard coating liquid of the present invention further include modified nanoparticles, and the weight ratio of the modified nanoparticles to the active monomer is 1: (1.5-2.5).
在一种更优选的实施方式中,本发明所述改性纳米颗粒和活性单体的重量比为1:2。In a more preferred embodiment, the weight ratio of the modified nanoparticles and active monomers of the present invention is 1:2.
改性纳米颗粒Modified nanoparticles
在一种实施方式中,本发明所述改性纳米颗粒选自改性纳米碳化硅、改性纳米二氧化锆或改性纳米氮化硼中的一种;进一步地,本发明所述改性纳米颗粒为改性纳米碳化硅。In one embodiment, the modified nanoparticles of the present invention are selected from one of modified nano silicon carbide, modified nano zirconium dioxide or modified nano boron nitride; further, the modified nano particles of the present invention The nano particles are modified nano silicon carbide.
碳化硅(SiC)是一种性能优良的非氧化物材料,具有高硬度、高弹性模量、耐热、耐磨、耐腐蚀等优点,在航天航空、电子、化工等领域有广泛的应用,国内外许多学者都在积极致力于SiC的应用研究。但是由于超细粉体,尤其是纳米级粉体的粒径很小,表面能高,很容易发生团聚,形成二次粒子,这样就无法表现出表面积效应、体积效应及量子尺寸效应等,从而很难实现纳米尺度范围内不同相颗粒之间的均匀分散以及烧结成形过程中与基体的相容性,进而影响复合材料性能的提高。故需要对碳化硅进行表面改性,得到改性碳化硅,达到防止团聚,改善和基体相容性的目的。Silicon carbide (SiC) is a kind of non-oxide material with excellent performance. It has the advantages of high hardness, high elastic modulus, heat resistance, wear resistance and corrosion resistance. It has a wide range of applications in aerospace, electronics, chemical and other fields. Many scholars at home and abroad are actively working on the application of SiC. However, due to the small particle size and high surface energy of ultrafine powders, especially nano-sized powders, it is easy to agglomerate to form secondary particles, so that surface area effects, volume effects, and quantum size effects cannot be exhibited. It is difficult to achieve uniform dispersion between particles of different phases in the nanoscale range and compatibility with the matrix during sintering and forming, which in turn affects the improvement of composite material performance. Therefore, it is necessary to modify the surface of silicon carbide to obtain modified silicon carbide to prevent agglomeration and improve compatibility with the matrix.
改性碳化硅的表面改性方法包括表面物理改性和表面化学改性。表面物理改性依靠物理方法或范德华力连接的改性方法,根据工艺的差别可列举的有,化学镀、电镀、气相沉积、溶胶-凝胶、辐射和机械涂敷等方法。用于面物理改性的改性剂主要有表面活性剂、超分散剂、无机物等。表面化学改性是通过表面改性剂与碳化硅表面间进行化学反应或化学吸附来完成的,表面化学改性的表面改性剂可列举的有偶联剂、高级脂肪酸及其盐、不饱和有机酸和有机硅等。本发明不对改性碳化硅的具体改性方法进行限制,所述改性碳化硅可购买或自制。本发明所述改性纳米碳化硅的粒径为4~60nm。Surface modification methods of modified silicon carbide include surface physical modification and surface chemical modification. The physical modification of the surface relies on physical methods or van der Waals force connection modification methods. According to the difference of the process, methods such as electroless plating, electroplating, vapor deposition, sol-gel, radiation and mechanical coating can be cited. The modifiers used for surface physical modification mainly include surfactants, hyperdispersants, and inorganic substances. Surface chemical modification is accomplished by chemical reaction or chemical adsorption between the surface modifier and the silicon carbide surface. The surface modifiers for surface chemical modification include coupling agents, higher fatty acids and their salts, and unsaturated Organic acids and silicones, etc. The present invention does not limit the specific modification method of modified silicon carbide, and the modified silicon carbide can be purchased or self-made. The particle size of the modified nano silicon carbide of the present invention is 4-60 nm.
优选地,本发明所述改性纳米碳化硅购自Carbodeon Ltd Oy,牌号为5007。Preferably, the modified nano silicon carbide of the present invention is purchased from Carbodeon Ltd Oy, and the brand is 5007.
碳化硅具有高的硬度和耐磨性,但是碳化硅和基体材料的不相容性,容易导致在多次弯折时碳化硅掉出,从而影响韧性,产生裂纹或白化,但是申请人发现,在预聚体的制备原料中添加氟取代丙烯酸酯,使得交联体系中含有高电负性的氟取代基,有利于和碳化硅表面的物理吸附,防止多次弯折过程中碳化硅掉出,另外,在活性单体中添加的高官能度丙烯酸酯,含有较多的双键,在固化过程中,部分双键不会参与反应,残留的极性双键也会增加和碳化硅的作用力,通过氟取代剂和残留双键的作用,使得在多次弯折过程中碳化硅不易掉出,使得碳化硅在有效增加CIP的硬度和耐磨性的同时,也不会对韧性产生影响。另外,申请人发现,当预聚体的制备中不添加氟取代丙烯酸酯,或者高官能度丙烯酸酯的光能度太低时,在多次弯折过程中改性纳米颗粒容易掉出,从而造成白化、气泡等现象,使得韧性下降。Silicon carbide has high hardness and wear resistance, but the incompatibility between silicon carbide and the base material easily causes silicon carbide to fall out during multiple bendings, thereby affecting toughness, cracking or whitening. However, the applicant found that, Adding fluorine-substituted acrylate to the prepolymer preparation raw materials makes the cross-linking system contain highly electronegative fluorine substituents, which is conducive to physical adsorption with the silicon carbide surface and prevents silicon carbide from falling out during multiple bending processes In addition, the high-functionality acrylate added to the active monomer contains more double bonds. During the curing process, some double bonds will not participate in the reaction, and the remaining polar double bonds will also increase the effect of silicon carbide Through the action of the fluorine substitute agent and the residual double bond, the silicon carbide is not easy to fall out during the multiple bending process, so that the silicon carbide can effectively increase the hardness and wear resistance of the CIP without affecting the toughness. . In addition, the applicant found that when the fluorine-substituted acrylate is not added in the preparation of the prepolymer, or the light energy of the high-functional acrylate is too low, the modified nanoparticles are easy to fall out during multiple bending processes, thereby Causes bleaching, bubbles and other phenomena, which reduces toughness.
光引发剂Photoinitiator
光引发剂是一类能在紫外光区(250~420nm)或可见光区(400~800nm)吸收一定波长的能量,产生自由基、阳离子等,从而引发单体聚合交联固化的化合物。本发明不对光引发剂做具体限定,可列举的有,2959光引发剂、184光引发剂、1173光引发剂、907光引发剂、TPO光引发剂、TPO-L光引发剂、IHT-PI 910光引发剂、659光引发剂、MBF光引发剂、IHT-PI 4265光引发剂、IHT-PI 1000光引发剂、IHT-PI 500光引发剂。Photoinitiators are compounds that can absorb a certain wavelength of energy in the ultraviolet light region (250-420nm) or visible light region (400-800nm), generate free radicals, cations, etc., thereby initiating monomer polymerization, crosslinking and curing. The present invention does not specifically limit the photoinitiator. Examples include 2959 photoinitiator, 184 photoinitiator, 1173 photoinitiator, 907 photoinitiator, TPO photoinitiator, TPO-L photoinitiator, IHT-PI 910 photoinitiator, 659 photoinitiator, MBF photoinitiator, IHT-PI 4265 photoinitiator, IHT-PI 1000 photoinitiator, IHT-PI 500 photoinitiator.
在一种实施方式中,本发明所述光引发剂包括2959光引发剂和184光引发剂,重量比为(5~8):(2~5);进一步地,本发明所述2959光引发剂和184光引发剂,重量比为7:3。In one embodiment, the photoinitiator of the present invention includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is (5-8): (2-5); further, the 2959 photoinitiator of the present invention And 184 photoinitiator, the weight ratio is 7:3.
溶剂Solvent
本发明不对溶剂做具体限定,可列举的有,丙二醇单甲醚、丙二醇甲醚醋酸酯、2-丙醇、乙酸正丁酯、丁酮、甲基异丁基甲酮。The present invention does not specifically limit the solvent. Examples include propylene glycol monomethyl ether, propylene glycol methyl ether acetate, 2-propanol, n-butyl acetate, butanone, and methyl isobutyl ketone.
在一种实施方式中,本发明所述溶剂为丙二醇单甲醚。In one embodiment, the solvent of the present invention is propylene glycol monomethyl ether.
本发明第二个方面提供如上所述的用于柔性盖板的硬化涂层液的制备方法,包括以下步骤:The second aspect of the present invention provides the above-mentioned preparation method of the hardened coating liquid for the flexible cover plate, which includes the following steps:
将所述硬化涂层液的制备原料混合,得到所述硬化涂层液。The preparation raw materials of the hard coating liquid are mixed to obtain the hard coating liquid.
本发明制备得到的硬化涂层液可应用在柔性盖板上,具有高的光学透光率,在保证柔性盖板的高韧性的同时,可显著增加耐磨性和硬度,尤其是将硬化涂层液涂布在透明聚酰亚胺膜上,如通过微凹涂布等方式涂布在透明聚酰亚胺膜上,经过紫外光固化,制备得到硬化涂层,涂层厚度可在5~10μm。The hardened coating solution prepared by the present invention can be applied to flexible cover plates, has high optical transmittance, and can significantly increase wear resistance and hardness while ensuring the high toughness of the flexible cover plates, especially for hardening coatings. The layer liquid is coated on the transparent polyimide film, such as by micro-gravure coating, etc., on the transparent polyimide film, and cured by ultraviolet light to prepare a hardened coating. The thickness of the coating can be 5~ 10μm.
实施例Example
下面通过实施例对本发明进行具体描述。有必要在此指出的是,以下实施例只用于对本发明作进一步说明,不能理解为对本发明保护范围的限制,该领域的专业技术人员根据上述本发明的内容做出的一些非本质的改进和调整,仍属于本发明的保护范围。The present invention will be described in detail through the following examples. It is necessary to point out that the following examples are only used to further illustrate the present invention, and cannot be understood as limiting the scope of protection of the present invention. Some non-essential improvements made by professionals in this field based on the above-mentioned content of the present invention And adjustments still belong to the protection scope of the present invention.
实施例1Example 1
本发明的实施例1提供一种用于柔性盖板的硬化涂层液,所述硬化涂层液的制备原料按重量份计,包括50份预聚体、1.4份活性单体、0.9份改性纳米碳化硅、1份光引发剂、40份丙二醇单甲醚;所述活性单体包括高官能度丙烯酸酯和 丙烯酸硅油,重量比为3:4。Embodiment 1 of the present invention provides a hardened coating solution for flexible cover plates. The preparation raw materials of the hardened coating solution are based on parts by weight, including 50 parts of prepolymer, 1.4 parts of active monomer, and 0.9 parts of modified. Nano silicon carbide, 1 part photoinitiator, 40 parts propylene glycol monomethyl ether; the active monomer includes high-functionality acrylate and acrylic silicone oil, and the weight ratio is 3:4.
所述预聚体的制备方法包括以下步骤:The preparation method of the prepolymer includes the following steps:
预处理:将异佛尔酮二异氰酸酯和二月桂酸二丁基锡加入丙酮中,混合,得到异佛尔酮二异氰酸酯溶液;Pretreatment: Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯滴加到45℃的异佛尔酮二异氰酸酯溶液中,保温1h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: add the hydroxyl-terminated hyperbranched polyester dropwise to the isophorone diisocyanate solution at 45°C and keep it warm for 1 hour to obtain a hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到65℃,并滴加羟基丙烯酸酯,降温至35℃,加入甲基丙烯酸三氟乙酯,保温2h,得到预聚体;Prepolymer synthesis: heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
所述端羟基超支化聚酯、异佛尔酮二异氰酸酯和羟基丙烯酸酯的重量比为2.5:1:1.5,所述二月桂酸二丁基锡占所述异佛尔酮二异氰酸酯的0.6wt%,所述羟基丙烯酸酯包括二官能度羟基丙烯酸酯和季戊四醇三丙烯酸酯,重量比为1:0.5,二官能度羟基丙烯酸酯包括丙烯酸-2-羟乙基酯和3-羟基-1-金刚烷基甲基丙烯酸酯,重量比为1:0.4,甲基丙烯酸三氟乙酯和羟基丙烯酸酯的重量比为1:20。The weight ratio of the hydroxyl-terminated hyperbranched polyester, isophorone diisocyanate and hydroxy acrylate is 2.5:1:1.5, and the dibutyltin dilaurate accounts for 0.6 wt% of the isophorone diisocyanate, The hydroxy acrylate includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.5, and the difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl The weight ratio of methacrylate is 1:0.4, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:20.
所述端羟基超支化聚酯购自瑞典Pertorp,牌号为Boltorn H20。The hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
所述高官能度丙烯酸酯购自深圳市科大科技新材料有限公司,牌号为UV9600,官能度为15。The high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
所述丙烯酸硅油购自allnex,牌号为EBECRYL 350。The acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
所述改性纳米碳化硅购自Carbodeon Ltd Oy,牌号为5007。The modified nano silicon carbide was purchased from Carbodeon Ltd Oy, and the brand was 5007.
所述光引发剂包括2959光引发剂和184光引发剂,重量比为5:2。The photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 5:2.
实施例2Example 2
本发明的实施例2提供一种用于柔性盖板的硬化涂层液,所述硬化涂层液的制备原料按重量份计,包括40份预聚体、0.8份活性单体、0.35份改性纳米碳化硅、0.5份光引发剂、30份丙二醇单甲醚;所述活性单体包括高官能度丙烯酸酯和丙烯酸硅油,重量比为4:3。Embodiment 2 of the present invention provides a hardened coating solution for flexible cover plates. The preparation raw materials of the hardened coating solution are based on parts by weight, including 40 parts of prepolymer, 0.8 parts of active monomer, and 0.35 parts of modification. Nano silicon carbide, 0.5 parts photoinitiator, 30 parts propylene glycol monomethyl ether; the active monomer includes high-functionality acrylate and acrylic silicone oil, and the weight ratio is 4:3.
所述预聚体的制备方法包括以下步骤:The preparation method of the prepolymer includes the following steps:
预处理:将异佛尔酮二异氰酸酯和二月桂酸二丁基锡加入丙酮中,混合,得到异佛尔酮二异氰酸酯溶液;Pretreatment: Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯滴加到45℃的异佛尔酮二异氰酸 酯溶液中,保温1h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: add the hydroxyl-terminated hyperbranched polyester dropwise to the isophorone diisocyanate solution at 45°C and keep it for 1 hour to obtain a hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到65℃,并滴加羟基丙烯酸酯,降温至35℃,加入甲基丙烯酸三氟乙酯,保温2h,得到预聚体;Prepolymer synthesis: heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
所述端羟基超支化聚酯、异佛尔酮二异氰酸酯和羟基丙烯酸酯的重量比为1.5:1:1,所述二月桂酸二丁基锡占所述异佛尔酮二异氰酸酯的0.4wt%,所述羟基丙烯酸酯包括二官能度羟基丙烯酸酯和季戊四醇三丙烯酸酯,重量比为1:0.3,二官能度羟基丙烯酸酯包括丙烯酸-2-羟乙基酯和3-羟基-1-金刚烷基甲基丙烯酸酯,重量比为1:0.3,甲基丙烯酸三氟乙酯和羟基丙烯酸酯的重量比为1:10。The weight ratio of the hydroxyl-terminated hyperbranched polyester, isophorone diisocyanate and hydroxy acrylate is 1.5:1:1, and the dibutyltin dilaurate accounts for 0.4wt% of the isophorone diisocyanate, The hydroxy acrylate includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.3, and the difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl The weight ratio of methacrylate is 1:0.3, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:10.
所述端羟基超支化聚酯购自瑞典Pertorp,牌号为Boltorn H20。The hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
所述高官能度丙烯酸酯购自深圳市科大科技新材料有限公司,牌号为UV9600,官能度为15。The high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
所述丙烯酸硅油购自allnex,牌号为EBECRYL 350。The acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
所述改性纳米碳化硅购自Carbodeon Ltd Oy,牌号为5007。The modified nano silicon carbide was purchased from Carbodeon Ltd Oy, and the brand was 5007.
所述光引发剂包括2959光引发剂和184光引发剂,重量比为4:1。The photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 4:1.
实施例3Example 3
本发明的实施例3提供一种用于柔性盖板的硬化涂层液,所述硬化涂层液的制备原料按重量份计,包括40份预聚体、1份活性单体、0.5份改性纳米碳化硅、1份光引发剂和30份丙二醇单甲醚,所述活性单体包括高官能度丙烯酸酯和丙烯酸硅油,重量比为1:1。Embodiment 3 of the present invention provides a hardened coating solution for flexible cover plates. The preparation raw materials of the hardened coating solution are based on parts by weight, including 40 parts of prepolymer, 1 part of active monomer, and 0.5 parts of modified material. Nano silicon carbide, 1 part of photoinitiator and 30 parts of propylene glycol monomethyl ether, the active monomers include high-functionality acrylate and acrylic silicone oil, and the weight ratio is 1:1.
所述预聚体的制备方法包括以下步骤:The preparation method of the prepolymer includes the following steps:
预处理:将异佛尔酮二异氰酸酯和二月桂酸二丁基锡加入丙酮中,混合,得到异佛尔酮二异氰酸酯溶液;Pretreatment: Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯滴加到45℃的异佛尔酮二异氰酸酯溶液中,保温1h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: add the hydroxyl-terminated hyperbranched polyester dropwise to the isophorone diisocyanate solution at 45°C and keep it warm for 1 hour to obtain a hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到65℃,并滴加羟基丙烯酸酯,降温至35℃,加入甲基丙烯酸三氟乙酯,保温2h,得到预聚体;Prepolymer synthesis: heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
所述端羟基超支化聚酯、异氰酸酯、羟基丙烯酸酯的重量比为2:1:1.3,所述二月桂酸二丁基锡占所述异佛尔酮二异氰酸酯的0.5wt%,所述羟基丙烯酸 酯包括二官能度羟基丙烯酸酯和季戊四醇三丙烯酸酯,重量比为1:0.4,所述二官能度羟基丙烯酸酯包括丙烯酸-2-羟乙基酯和3-羟基-1-金刚烷基甲基丙烯酸酯,重量比为1:0.3,甲基丙烯酸三氟乙酯和羟基丙烯酸酯的重量比为1:10。The weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate, and hydroxyacrylate is 2:1:1.3, the dibutyltin dilaurate accounts for 0.5wt% of the isophorone diisocyanate, and the hydroxyacrylate It includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.4. The difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate. The weight ratio of ester is 1:0.3, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:10.
所述端羟基超支化聚酯购自瑞典Pertorp,牌号为Boltorn H20。The hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
所述高官能度丙烯酸酯购自深圳市科大科技新材料有限公司,牌号为UV9600,官能度为15。The high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
所述丙烯酸硅油购自allnex,牌号为EBECRYL 350。The acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
所述改性纳米碳化硅购自Carbodeon Ltd Oy,牌号为5007。The modified nano silicon carbide was purchased from Carbodeon Ltd Oy, and the brand was 5007.
所述光引发剂包括2959光引发剂和184光引发剂,重量比为7:3。The photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 7:3.
实施例4Example 4
本发明的实施例4提供一种用于柔性盖板的硬化涂层液,所述硬化涂层液的制备原料按重量份计,包括40份预聚体、1份活性单体、1份光引发剂和30份丙二醇单甲醚,所述活性单体包括高官能度丙烯酸酯和丙烯酸硅油,重量比为1:1。Embodiment 4 of the present invention provides a hardened coating solution for flexible cover plates. The preparation raw materials of the hardened coating solution are based on parts by weight, including 40 parts of prepolymer, 1 part of active monomer, and 1 part of light. Initiator and 30 parts of propylene glycol monomethyl ether, the active monomer includes high-functionality acrylate and acrylic silicone oil, and the weight ratio is 1:1.
所述预聚体的制备方法包括以下步骤:The preparation method of the prepolymer includes the following steps:
预处理:将异佛尔酮二异氰酸酯和二月桂酸二丁基锡加入丙酮中,混合,得到异佛尔酮二异氰酸酯溶液;Pretreatment: Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯滴加到45℃的异佛尔酮二异氰酸酯溶液中,保温1h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: add the hydroxyl-terminated hyperbranched polyester dropwise to the isophorone diisocyanate solution at 45°C and keep it warm for 1 hour to obtain a hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到65℃,并滴加羟基丙烯酸酯,降温至35℃,加入甲基丙烯酸三氟乙酯,保温2h,得到预聚体;Prepolymer synthesis: heat the hyperbranched polyurethane mixture to 65°C, add hydroxy acrylate dropwise, cool to 35°C, add trifluoroethyl methacrylate, and keep it for 2 hours to obtain a prepolymer;
所述端羟基超支化聚酯、异氰酸酯、羟基丙烯酸酯的重量比为2:1:1.3,所述二月桂酸二丁基锡占所述异佛尔酮二异氰酸酯的0.5wt%,所述羟基丙烯酸酯包括二官能度羟基丙烯酸酯和季戊四醇三丙烯酸酯,重量比为1:0.4,所述二官能度羟基丙烯酸酯包括丙烯酸-2-羟乙基酯和3-羟基-1-金刚烷基甲基丙烯酸酯,重量比为1:0.3,甲基丙烯酸三氟乙酯和羟基丙烯酸酯的重量比为1:10。The weight ratio of the hydroxyl-terminated hyperbranched polyester, isocyanate, and hydroxyacrylate is 2:1:1.3, the dibutyltin dilaurate accounts for 0.5wt% of the isophorone diisocyanate, and the hydroxyacrylate It includes difunctional hydroxy acrylate and pentaerythritol triacrylate in a weight ratio of 1:0.4. The difunctional hydroxy acrylate includes 2-hydroxyethyl acrylate and 3-hydroxy-1-adamantyl methacrylate. The weight ratio of ester is 1:0.3, and the weight ratio of trifluoroethyl methacrylate and hydroxyacrylate is 1:10.
所述端羟基超支化聚酯购自瑞典Pertorp,牌号为Boltorn H20。The hydroxyl-terminated hyperbranched polyester was purchased from Pertorp, Sweden, under the brand name Boltorn H20.
所述高官能度丙烯酸酯购自深圳市科大科技新材料有限公司,牌号为UV9600,官能度为15。The high-functionality acrylate was purchased from Shenzhen Keda Science and Technology New Materials Co., Ltd., the brand was UV9600, and the functionality was 15.
所述丙烯酸硅油购自allnex,牌号为EBECRYL 350。The acrylic silicone oil was purchased from allnex, and the brand was EBECRYL 350.
所述光引发剂包括2959光引发剂和184光引发剂,重量比为7:3。The photoinitiator includes 2959 photoinitiator and 184 photoinitiator, and the weight ratio is 7:3.
对比例1Comparative example 1
本发明的对比例1提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述二官能度羟基丙烯酸酯不包括3-羟基-1-金刚烷基甲基丙烯酸酯。Comparative Example 1 of the present invention provides a hardened coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3. The difference is that the difunctional hydroxy acrylate does not include 3-hydroxy-1- Adamantyl methacrylate.
对比例2Comparative example 2
本发明的对比例2提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述丙烯酸-2-羟乙基酯替换成4-羟基丁基丙烯酸酯。Comparative Example 2 of the present invention provides a hardened coating solution for flexible cover plates. The specific implementation is the same as that of Example 3, except that the 2-hydroxyethyl acrylate is replaced with 4-hydroxybutyl. Base acrylate.
对比例3Comparative example 3
本发明的对比例3提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述羟基丙烯酸酯不包括四官能团羟基丙烯酸酯。Comparative Example 3 of the present invention provides a hard coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3, except that the hydroxy acrylate does not include tetrafunctional hydroxy acrylate.
对比例4Comparative example 4
本发明的对比例4提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述二官能团羟基丙烯酸酯和四官能团羟基丙烯酸酯的重量比为1:1。Comparative Example 4 of the present invention provides a hardened coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3, except that the weight ratio of the difunctional hydroxy acrylate and the tetrafunctional hydroxy acrylate is It is 1:1.
对比例5Comparative example 5
本发明的对比例5提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述预聚体的制备方法中,不添加甲基丙烯稀酸三氟乙酯。Comparative Example 5 of the present invention provides a hardened coating solution for flexible cover plates. The specific implementation is the same as that of Example 3. The difference is that in the preparation method of the prepolymer, methacrylic acid is not added. Trifluoroethyl acid.
对比例6Comparative example 6
本发明的对比例6提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述甲基丙烯酸三氟乙酯和羟基丙烯酸酯的重量比为1:2。Comparative Example 6 of the present invention provides a hardened coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3, except that the weight ratio of the trifluoroethyl methacrylate and the hydroxy acrylate is It is 1:2.
对比例7Comparative example 7
本发明的对比例7提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述甲基丙烯酸三氟乙酯替换成甲基丙烯酸十二氟庚酯。Comparative Example 7 of the present invention provides a hardened coating solution for flexible cover plates. The specific implementation is the same as that of Example 3, except that the trifluoroethyl methacrylate is replaced with twelve methacrylate. Fluoroheptyl ester.
对比例8Comparative example 8
本发明的对比例8提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述预聚体的制备方法包括以下步骤:Comparative Example 8 of the present invention provides a hardened coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3, except that the preparation method of the prepolymer includes the following steps:
预处理:将异佛尔酮二异氰酸酯和二月桂酸二丁基锡加入丙酮中,混合,得到异佛尔酮二异氰酸酯溶液;Pretreatment: Add isophorone diisocyanate and dibutyl tin dilaurate to acetone and mix to obtain an isophorone diisocyanate solution;
超支化聚氨酯合成:将端羟基超支化聚酯溶于丙酮中,并滴加到45℃的异佛尔酮二异氰酸酯溶液中,保温1h,得到超支化聚氨酯混合液;Synthesis of hyperbranched polyurethane: dissolve the hydroxyl-terminated hyperbranched polyester in acetone, and add it dropwise to the isophorone diisocyanate solution at 45°C for 1 hour to obtain a hyperbranched polyurethane mixture;
预聚体合成:超支化聚氨酯混合液加热到65℃,并滴加羟基丙烯酸酯,降温至65℃,加入甲基丙烯酸三氟乙酯,保温0.5h,得到预聚体。Prepolymer synthesis: the hyperbranched polyurethane mixture is heated to 65°C, hydroxyacrylate is added dropwise, and the temperature is lowered to 65°C, trifluoroethyl methacrylate is added, and the temperature is maintained for 0.5h to obtain a prepolymer.
对比例9Comparative example 9
本发明的对比例9提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述高官能度丙烯酸酯替换成双季戊四醇五丙烯酸酯。Comparative Example 9 of the present invention provides a hardened coating solution for flexible cover plates. The specific implementation is the same as that of Example 3, except that the high-functionality acrylate is replaced with dipentaerythritol pentaacrylate.
对比例10Comparative example 10
本发明的对比例10提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述丙烯酸硅油替换成二缩三丙二醇二丙烯酸酯。Comparative Example 10 of the present invention provides a hardened coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3, except that the acrylic silicone oil is replaced with tripropylene glycol diacrylate.
对比例11Comparative example 11
本发明的对比例11提供一种用于柔性盖板的硬化涂层液,其具体实施方式同实施例3,不同之处在于,所述高官能度丙烯酸酯和丙烯酸硅油的重量比为1:0.2。Comparative Example 11 of the present invention provides a hard coating liquid for flexible cover plates. The specific implementation is the same as that of Example 3, except that the weight ratio of the high-functionality acrylate to the acrylic silicone oil is 1: 0.2.
实施例1~4和对比例1~11还提供用于柔性盖板的硬化涂层液的制备方法,包括以下步骤:Examples 1 to 4 and Comparative Examples 1 to 11 also provide a preparation method of a hardened coating solution for a flexible cover plate, which includes the following steps:
将所述硬化涂层液的制备原料混合,得到所述硬化涂层液。The preparation raw materials of the hard coating liquid are mixed to obtain the hard coating liquid.
性能评价Performance evaluation
1、硬度测试:将实施例1~4和对比例1~11提供的硬化涂层液,涂布在透明聚酰亚胺膜,经过紫外光固化后,测试铅笔硬度,结果见表1。1. Hardness test: The hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 were coated on a transparent polyimide film and cured by ultraviolet light to test the pencil hardness. The results are shown in Table 1.
2、韧性测试:将实施例1~4和对比例1~11提供的硬化涂层液进行动态弯折和静态弯折测试,具体测试方法如下:2. Toughness test: The hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 were subjected to dynamic bending and static bending tests. The specific test methods are as follows:
(1)动态弯折:将实施例1~4和对比例1~11提供的硬化涂层液涂布在透明聚酰亚胺膜,经过紫外光固化后,通过Yuasa弯折测试机观察动态弯折R=2mm180°弯折15万次、20万次和25万次是否有剥离、裂纹、白化、气泡、翻折产 生,其中,O为无剥离、裂纹、白化、气泡、翻折现象,X为有剥离、裂纹、白化、气泡、翻折现象其中,结果见表1。(1) Dynamic bending: Coat the hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 on a transparent polyimide film, and after curing with UV light, observe the dynamic bending with a Yuasa bending tester. Folding R = 2mm 180 ° bending 150 thousand times, 200,000 times and 250,000 times whether there is peeling, cracking, whitening, bubbles, and turning over. Among them, O means no peeling, cracking, whitening, bubbles, and turning phenomena, X For the phenomenon of peeling, cracking, whitening, bubbles, and turning over, the results are shown in Table 1.
(2)静态弯折:将实施例1~3提供的硬化涂层液涂布在透明聚酰亚胺膜,经过紫外光固化后,通过Yuasa弯折测试机观察静态弯折(外折R4/内弯R2,测试环境60℃,90%湿度,静置240hrs)后是否有裂纹、白化现象,发现实施例1~3提供的硬化涂层液无裂纹、白化现象。(2) Static bending: Coat the hardened coating liquid provided in Examples 1 to 3 on the transparent polyimide film, and after curing by UV light, observe the static bending (outside folding R4/ Inward bend R2, test environment 60°C, 90% humidity, and stand for 240hrs for cracks and whitening. It is found that the hardened coating solutions provided in Examples 1 to 3 have no cracks or whitening.
3、耐磨性:将实施例1~4和对比例1~11提供的硬化涂层液,涂布在透明聚酰亚胺膜,经过紫外光固化后,进行钢丝绒测试(Bonstar 0000#,1kgf,2*2cm2,40mm)测试,观察5000次、6000次、7000次、8000次是否有划痕,其中O为有划痕、X为无划痕,结果见表1。3. Abrasion resistance: The hardened coating liquids provided in Examples 1 to 4 and Comparative Examples 1 to 11 were coated on a transparent polyimide film, and after curing with ultraviolet light, a steel wool test was carried out (Bonstar 0000#, 1kgf, 2*2cm2, 40mm) test, observe 5000 times, 6000 times, 7000 times, 8000 times whether there are scratches, where O means scratches and X means no scratches. The results are shown in Table 1.
4、性能测试:将实施例1~3提供的硬化涂层液进行总体透光率、HC断裂延伸率、初始水滴角和橡皮擦测试,结果见表2,发现本发明所述硬化涂层液符合用于柔性盖板的硬化涂层液的规格要求。4. Performance test: The hard coating liquid provided in Examples 1 to 3 was tested for overall light transmittance, HC breaking elongation, initial water drop angle and eraser. The results are shown in Table 2. It is found that the hard coating liquid of the present invention Meet the specification requirements of hard coating liquid for flexible cover plate.
表1性能表征测试Table 1 Performance Characterization Test
表2性能表征测试Table 2 Performance Characterization Test
由表1和表2测试结果可知,本发明提供的硬化涂层液在具有高的韧性的同时,具有高的硬度和耐磨性,在动态弯折20万次以上无剥离、裂纹、白化、气泡、翻折,静态弯折(外折R4/内弯R2,测试环境60℃,90%湿度,静置240hrs)后无裂纹、白化现象,且其铅笔硬度达到8H以上,经过8000次钢丝绒测试没有划痕,可用于柔性盖板,作为柔性盖板的硬化层,且具有高的透光率和断裂延伸率。It can be seen from the test results of Table 1 and Table 2 that the hardened coating liquid provided by the present invention has high toughness, high hardness and wear resistance, and no peeling, cracking, whitening, and bleaching after dynamic bending more than 200,000 times. Bubbles, folding, static bending (external bending R4/inward bending R2, test environment 60℃, 90% humidity, standing for 240hrs), no cracks or whitening, and its pencil hardness reaches more than 8H, after 8000 times of steel wool The test has no scratches and can be used for flexible cover plates as the hardened layer of flexible cover plates, with high light transmittance and elongation at break.
前述的实例仅是说明性的,用于解释本发明所述方法的一些特征。所附的权利要求旨在要求可以设想的尽可能广的范围,且本文所呈现的实施例仅是根据所有可能的实施例的组合的选择的实施方式的说明。因此,申请人的用意是所附的权利要求不被说明本发明的特征的示例的选择限制。在权利要求中所用的一些数值范围也包括了在其之内的子范围,这些范围中的变化也应在可能的情况下解释为被所附的权利要求覆盖。The foregoing examples are only illustrative, and are used to explain some features of the method of the present invention. The appended claims are intended to require the widest possible scope conceivable, and the embodiments presented herein are only descriptions of selected implementations based on combinations of all possible embodiments. Therefore, the applicant's intention is that the appended claims are not limited by the selection of examples illustrating the characteristics of the present invention. Some numerical ranges used in the claims also include sub-ranges within them, and changes in these ranges should also be interpreted as being covered by the appended claims when possible.
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| CN104893525A (en) * | 2015-05-26 | 2015-09-09 | 张家港康得新光电材料有限公司 | Coating liquid and hardened polyester film |
| CN107207682A (en) * | 2015-02-06 | 2017-09-26 | 三菱瓦斯化学株式会社 | Curable resin composition, cured product and laminate |
| CN109627478A (en) * | 2018-11-13 | 2019-04-16 | 苏州诺菲纳米科技有限公司 | Hard coating composition and flexible cover plate |
| CN110358439A (en) * | 2019-07-22 | 2019-10-22 | 新恒东薄膜材料(常州)有限公司 | A kind of clear polyimides cured film of lower shrinkage high-hardness, wearable |
| CN110734698A (en) * | 2019-11-27 | 2020-01-31 | 上海金門量子科技有限公司 | hardening coating liquid for flexible cover plate |
-
2019
- 2019-11-27 CN CN201911180560.9A patent/CN110734698A/en not_active Withdrawn
-
2020
- 2020-08-24 WO PCT/CN2020/110714 patent/WO2021103681A1/en not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102604531A (en) * | 2012-02-14 | 2012-07-25 | 广州市白云化工实业有限公司 | Hyperbranched ultraviolet cured coating and preparation method thereof |
| CN103740265A (en) * | 2013-12-31 | 2014-04-23 | 佛山佛塑科技集团股份有限公司 | Ultraviolet curable coating for hardening treatment of plastic surfaces and preparation method of ultraviolet curable coating |
| CN107207682A (en) * | 2015-02-06 | 2017-09-26 | 三菱瓦斯化学株式会社 | Curable resin composition, cured product and laminate |
| CN104893525A (en) * | 2015-05-26 | 2015-09-09 | 张家港康得新光电材料有限公司 | Coating liquid and hardened polyester film |
| CN109627478A (en) * | 2018-11-13 | 2019-04-16 | 苏州诺菲纳米科技有限公司 | Hard coating composition and flexible cover plate |
| CN110358439A (en) * | 2019-07-22 | 2019-10-22 | 新恒东薄膜材料(常州)有限公司 | A kind of clear polyimides cured film of lower shrinkage high-hardness, wearable |
| CN110734698A (en) * | 2019-11-27 | 2020-01-31 | 上海金門量子科技有限公司 | hardening coating liquid for flexible cover plate |
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