WO2021193407A1 - Zinc secondary battery - Google Patents
Zinc secondary battery Download PDFInfo
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- WO2021193407A1 WO2021193407A1 PCT/JP2021/011314 JP2021011314W WO2021193407A1 WO 2021193407 A1 WO2021193407 A1 WO 2021193407A1 JP 2021011314 W JP2021011314 W JP 2021011314W WO 2021193407 A1 WO2021193407 A1 WO 2021193407A1
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- Prior art keywords
- negative electrode
- positive electrode
- current collector
- electrode current
- active material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/24—Alkaline accumulators
- H01M10/28—Construction or manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/24—Electrodes for alkaline accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
- H01M4/72—Grids
- H01M4/74—Meshes or woven material; Expanded metal
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/431—Inorganic material
- H01M50/434—Ceramics
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/54—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a zinc secondary battery.
- the laminated zinc secondary battery includes a laminated body in which a plurality of positive electrode plates and a plurality of negative electrode plates are laminated (see, for example, Patent Document 1).
- positive electrode plates and negative electrode plates are alternately laminated (paragraph 0012).
- the positive electrode current collecting tab and the negative electrode current collecting tab project in opposite directions (paragraph 0011).
- the center of the arrangement range of the positive electrode active material layer and the center of the arrangement range of the negative electrode active material layer coincide with each other ( Paragraph 0011 and FIG. 2).
- the positive electrode activity is such that the positive electrode current collecting tab and the negative electrode current collecting tab protrude from the laminate in opposite directions and are parallel to the protruding directions of both.
- the negative electrode current collector is near the base of the negative electrode current collector tab and near the end of the positive electrode current collector. The peripheral part is exposed, and the positive electrode current collector and the negative electrode current collector are likely to be electrically short-circuited.
- the present invention has been made to solve the above problems.
- An object to be solved by the present invention is to prevent an electrical short circuit between a positive electrode current collector and a negative electrode current collector in a zinc secondary battery.
- the zinc secondary battery includes a laminate, a positive electrode current collecting tab, and a negative electrode current collecting tab.
- the laminate includes a positive electrode plate and a negative electrode plate.
- the positive electrode plate includes a positive electrode current collector and a positive electrode active material layer.
- the negative electrode plate includes a negative electrode current collector and a negative electrode active material layer.
- the positive electrode active material layer is arranged around the positive electrode current collector.
- the negative electrode active material layer is arranged around the negative electrode current collector.
- the positive electrode current collector tab is connected to the positive electrode current collector and protrudes from the laminated body in the first direction.
- the negative electrode current collector tab is connected to the negative electrode current collector and protrudes from the laminated body in the second direction.
- the first direction and the second direction are opposite to each other.
- the center of the arrangement range of the negative electrode active material layer is deviated from the center of the arrangement range of the positive electrode active material layer in the second direction.
- the present invention it is possible to prevent the peripheral portion of the negative electrode current collector, which is near the base of the negative electrode current collector tab and near the end of the positive electrode current collector, from being exposed. As a result, it is possible to prevent the positive electrode current collector and the negative electrode current collector from being electrically short-circuited.
- FIG. 1 is a perspective view schematically showing a zinc secondary battery 1 according to an embodiment of the present invention.
- 2 and 3 are cross-sectional views schematically showing the zinc secondary battery 1.
- FIG. 2 is a cross-sectional view taken at the position of the cutting line BB drawn in FIG.
- FIG. 3 is a cross-sectional view taken at the position of the cutting line AA drawn in FIG.
- the zinc secondary battery 1 shown in FIGS. 1, 2 and 3 is a nickel-zinc battery.
- the zinc secondary battery 1 may be a zinc secondary battery other than the nickel-zinc battery.
- the zinc secondary battery 1 includes a case 11 and a lid 12 as shown in FIGS. 1, 2 and 3. Further, as shown in FIGS. 2 and 3, the zinc secondary battery 1 includes a laminated battery 13, a positive electrode current collector plate 14, and a negative electrode current collector plate 15.
- the laminated battery 13 includes a laminated body 101 in which a plurality of coated positive electrodes 131 and a plurality of coated negative electrodes 132 (see FIGS. 4 and 5) are laminated, a plurality of positive electrode current collecting tabs 102, and a plurality of negative electrode collections. It is provided with an electric tab 103. That is, the zinc secondary battery 1 includes a laminate 101, a plurality of positive electrode current collecting tabs 102, and a plurality of negative electrode current collecting tabs 103.
- the plurality of positive electrode current collecting tabs 102 project from the laminated body 101 in the first direction DXP. Further, the plurality of negative electrode current collecting tabs 103 project from the laminated body 101 in the second direction DXN.
- FIG. 2 shows how one positive electrode current collecting tab 102 and one negative electrode current collecting tab 103 protrude.
- the second direction DXN is the direction opposite to the first direction DXP.
- the tips of the plurality of positive electrode current collector tabs 102 are aggregated and electrically connected to the positive electrode current collector plate 14. Further, the tips of the plurality of negative electrode current collector tabs 103 are aggregated and electrically connected to the negative electrode current collector plate 15.
- the case 11 has an opening 11a.
- the case 11 houses the laminated battery 13 (laminated body 101, a plurality of positive electrode current collecting tabs 102 and a plurality of negative electrode current collecting tabs 103), a positive electrode current collecting plate 14, and a negative electrode current collecting plate 15.
- the lid 12 closes the opening 11a.
- the case 11 and the lid 12 form a closed container having a closed space.
- the laminated battery 13, the positive electrode current collector plate 14, and the negative electrode current collector plate 15 are arranged in a closed space.
- the lid 12 includes a lid main body 111, a positive electrode terminal 112, and a negative electrode terminal 113.
- the case 11 and the lid body 111 are made of an insulator having resistance to an electrolytic solution.
- the insulator is preferably a resin, more preferably a polyolefin resin, an acrylonitrile butadiene styrene (ABS) resin or a modified polyphenylene ether resin, and particularly preferably an ABS resin or a modified polyphenylene ether resin.
- the case 11 has a rectangular parallelepiped box-like shape, and the case 11 accommodates a laminated body 101 having a plate-like and rectangular planar shape. More specifically, the case 11 includes a side wall 121, a side wall 122, a side wall 123, a side wall 124, and a bottom wall 125, as shown in FIGS. 1, 2, and 3.
- the side wall 121 and the side wall 122 are parallel to the laminated body 101.
- the side wall 123, the side wall 124, and the bottom wall 125 are perpendicular to the laminated body 101.
- the side wall 121 and the side wall 122 face each other with the laminated battery 13, the positive electrode current collector plate 14, and the negative electrode current collector plate 15 interposed therebetween.
- the side wall 123 and the side wall 124 face each other with the laminated battery 13, the positive electrode current collector plate 14, and the negative electrode current collector plate 15 interposed therebetween.
- the opening 11a and the bottom wall 125 face each other with the laminated battery 13, the positive electrode current collector plate 14, and the negative electrode current collector plate 15 interposed therebetween.
- the side wall 123, the side wall 124 and the bottom wall 125 connect the end portion of the side wall 121 and the end portion of the side wall 122.
- the opening 11a is formed between the end of the side wall 121 and the end of the side wall 122.
- the positive electrode terminal 112 and the negative electrode terminal 113 are made of a conductor.
- the conductor is preferably a metal or alloy.
- the positive electrode terminal 112 and the negative electrode terminal 113 are arranged so as to penetrate the lid main body 111 made of an insulator.
- the positive electrode terminal 112 is connected to one end of the positive electrode current collector plate 14.
- the positive electrode current collector plate 14 is connected to the tips of a plurality of aggregated positive electrode current collector tabs 102.
- the negative electrode terminal 113 is connected to one end of the negative electrode current collector plate 15.
- the negative electrode current collector plate 15 is connected to the tips of a plurality of integrated negative electrode current collector tabs 103.
- the positive electrode terminal 112 is electrically connected to the plurality of positive electrode current collecting tabs 102 via the positive electrode current collecting plate 14.
- the negative electrode terminal 113 is electrically connected to a plurality of negative electrode current collector tabs 103 via the negative electrode current collector plate 15.
- the positive electrode current collecting plate 14 By establishing these electrical connections, in the zinc secondary battery 1, in the zinc secondary battery 1, the positive electrode current collecting plate 14, the plurality of positive electrode current collecting tabs 102, the laminate 101, and the plurality of negative electrode current collecting tabs 103 are formed from the positive electrode terminal 112.
- a charging current flows toward the negative electrode terminal 113 via the negative electrode current collector plate 15.
- FIGS. 4 and 5 are cross-sectional views schematically showing first and second structural examples of the main parts of the laminated battery 13 included in the zinc secondary battery 1, respectively. 4 and 5 show a state before the charge / discharge cycle is repeated in the zinc secondary battery 1.
- the laminated battery 13 includes a plurality of coated positive electrodes 131 and a plurality of coated negative electrodes 132 constituting the laminated body 101.
- the plurality of coated positive electrodes 131 and the plurality of coated negative electrodes 132 are overlapped with each other by alternately arranging one of each.
- a coated positive electrode 131 and a coated negative electrode 132 adjacent thereto constitute one battery constituting the laminated battery 13.
- the number of coated positive electrodes 131 and the number of coated negative electrodes 132 may be increased or decreased according to the specifications of the zinc secondary battery 1. However, from the viewpoint of increasing power generation efficiency, the number of coated negative electrodes 132 is larger than that of the coated positive electrodes 131 as shown in FIGS. 4 and 5, rather than the same number of coated positive electrodes 131 and the number of coated negative electrodes 132. It is preferable to increase the number of the laminate 101 by one so that the coated negative electrodes 132 are located on both sides of the coated positive electrode 131.
- Each coated positive electrode 131 includes a positive electrode 141 and a positive electrode coating 142 that covers the positive electrode 141.
- Each positive electrode 141 includes a positive electrode plate 151 and a positive electrode current collecting tab 102.
- each coated negative electrode 132 includes a negative electrode 143 and a negative electrode coating 144 that covers the negative electrode 143.
- Each negative electrode 143 includes a negative electrode plate 153 and a negative electrode current collecting tab 103. That is, the laminated body 101 includes a plurality of positive electrode plates 151, each of which constitutes a positive electrode 141, and a plurality of negative electrode plates 153, each of which constitutes a negative electrode 143.
- each positive electrode plate 151 includes a positive electrode current collector 171 and a positive electrode active material layer 172.
- each negative electrode plate 153 includes a negative electrode current collector 174 and a negative electrode active material layer 175, as shown in FIGS. 4 and 5.
- a positive electrode current collector tab 102 is connected to each positive electrode current collector 171. Further, a negative electrode current collector tab 103 is connected to each negative electrode current collector 174.
- the positive electrode active material layer 172 is arranged around the positive electrode current collector 171. Further, in each of the negative electrode plates 153, the negative electrode active material layer 175 is arranged around the negative electrode current collector 174. However, more specifically, the positive electrode active material layer 172 is not arranged in a part of the positive electrode current collector 171 including the connecting portion of the positive electrode current collector tab 102. Further, the negative electrode active material layer 175 is not arranged in a part of the negative electrode current collector 174 including the connecting portion of the negative electrode current collector tab 103.
- a plurality of positive electrode current collecting tabs 102 protrude from the first end 101P of the laminated body 101, and a plurality of negative electrode current collecting tabs 103 protrude from the second end 101N.
- the first end 101P is an end on the DXP side in the first direction that constitutes the first side in the rectangular planar shape formed by the laminated body 101
- the second end 101N is , The end on the DXN side in the second direction, which constitutes the second side facing the first side.
- each positive electrode current collecting tab 102 projects from the laminated body 101 in the first direction DXP. Moreover, the respective positive electrode current collecting tabs 102 are arranged at the same positions when the laminated body 101 is viewed in a plan view from the thickness direction. Therefore, in the laminated body 101, the plurality of positive electrode current collecting tabs 102 project from the same position when viewed in a plan view from the thickness direction toward the same direction.
- the tips of the plurality of positive electrode current collector tabs 102 projecting in this embodiment are aggregated and electrically connected to each other, and further electrically connected to the positive electrode current collector plate 14.
- each negative electrode current collecting tab 103 projects from the laminated body 101 in the second direction DXN.
- Each negative electrode current collecting tab 103 is also arranged at the same position when the laminated body 101 is viewed in a plan view from the thickness direction. Therefore, in the laminated body 101, the plurality of negative electrode current collecting tabs 103 also project from the same position in the plan view from the thickness direction toward the same direction.
- the tips of the plurality of negative electrode current collector tabs 103 protruding in this embodiment are aggregated and electrically connected to each other, and further electrically connected to the negative electrode current collector plate 15.
- the positive electrode current collector tab 102 may be a tab lead having a root portion which is overlapped with the positive electrode current collector 171 and connected to the positive electrode current collector 171 and a tip portion which is not overlapped with the positive electrode current collector 171. It may be a tab made of the same material as the material constituting the positive electrode current collector 171 and continuous from the positive electrode current collector 171. Further, the negative electrode current collector tab 103 may be a tab lead including a root portion which is overlapped with the negative electrode current collector 174 and connected to the negative electrode current collector 174 and a tip portion which is not overlapped with the negative electrode current collector 174. However, the tab may be made of the same material as the material constituting the negative electrode current collector 174 and continuous from the negative electrode current collector 174.
- the tab reed is made of a conductor, preferably a metal or alloy.
- the tab lead constituting the positive electrode current collecting tab 102 can be provided with nickel.
- the tab lead constituting the negative electrode current collecting tab 103 can be provided with copper.
- the tab lead preferably has a thickness of 0.05 mm or more and 0.20 mm or less, and more preferably 0.10 mm or more and 0.15 mm or less.
- the entire arrangement range RP of the positive electrode active material layer 172 becomes the arrangement range RN of the negative electrode active material layer 175.
- the entire arrangement range RP of the positive electrode active material layer 172 is included in the arrangement range RN of the negative electrode active material layer 175. It has been.
- FIG. 6 is a cross-sectional view schematically showing a main part of a laminated battery provided in a zinc secondary battery of a reference example.
- FIG. 6 illustrates a state before the charge / discharge cycle is repeated.
- the center CN of the arrangement range RN of the negative electrode active material layer 175 coincides with the center CP of the arrangement range RP of the positive electrode active material layer 172.
- the arrangement range RP of the positive electrode active material layer 172 is offset in the first direction DXP as compared with the laminated battery 93 shown in FIG. ing.
- the center CN of the arrangement range RN of the negative electrode active material layer 175 is deviated from the center CP of the arrangement range RP of the positive electrode active material layer 172 to the second direction DXN.
- the second end EP2 of the arrangement range RP of the positive electrode active material layer 172 from the end EN2 of the arrangement range RN of the negative electrode active material layer 175 in the second direction DXN. Is longer than the distance from the end EN1 of the arrangement range RN of the negative electrode active material layer 175 to the end EP1 of the arrangement range RP of the positive electrode active material layer 172 in the first direction DXP.
- the negative electrode active material layer 175 and the negative electrode coating 144 are extended in the second direction DXN as compared with the laminated battery 93 shown in FIG. ..
- the center CN of the arrangement range RN of the negative electrode active material layer 175 is deviated from the center CP of the arrangement range RP of the positive electrode active material layer 172 to the second direction DXN.
- the distance from the end EN2 of the arrangement range RN of the negative electrode active material layer 175 in the second direction DXN to the end EP2 of the arrangement range RP of the positive electrode active material layer 172. Is longer than the distance from the end EN1 of the arrangement range RN of the negative electrode active material layer 175 to the end EP1 of the arrangement range RP of the positive electrode active material layer 172 in the first direction DXP.
- FIG. 7 is a cross-sectional view schematically showing a main part of a laminated battery 13 provided in the zinc secondary battery 1.
- the laminated battery 13 includes a positive electrode current collector 171, a positive electrode active material layer 172, a positive electrode side liquid retention member 191 and a negative electrode current collector 174, a negative electrode active material layer 175, a negative electrode side liquid retention member 192, and the negative electrode side liquid retention member 192.
- a separator 193 is provided.
- the laminated battery 13 includes an electrolytic solution in a manner of being held by the positive electrode side liquid retaining member 191 and the negative electrode side liquid retaining member 192.
- the positive electrode side liquid retention member 191 constitutes the positive electrode coating 142 described above.
- the negative electrode side liquid retaining member 192 and the separator 193 form the negative electrode coating 144 described above.
- the positive electrode current collector 171 has a plate-like or foil-like shape.
- the positive electrode current collector 171 is made of a conductor.
- the conductor is preferably made of nickel or a nickel alloy.
- the positive electrode current collector 171 is preferably made of a porous body, and more preferably made of a foam. In such a case, the area of the interface where the positive electrode current collector 171 and the positive electrode active material layer 172 come into contact with each other can be widened, and the efficiency of current collection can be increased.
- the positive electrode current collector 171 is drawn by a broken line, which means that when the positive electrode current collector 171 is made of a porous body, the positive electrode current collector 171 has holes in the positive electrode active material layer 172. It is based on the fact that the contained positive electrode active material and the like will invade, and in such a case, it will be difficult to grasp the positive electrode current collector 171 and the positive electrode active material layer 172 as separate components. be.
- the positive electrode active material layer 172 contains a positive electrode active material.
- the positive electrode active material preferably contains at least one selected from the group consisting of nickel hydroxide and nickel oxyhydroxide.
- the positive electrode active material layer 172 is formed by, for example, uniformly coating a paste containing the positive electrode active material and the dispersion medium on the positive electrode current collector 171 to form a coating film, and evaporating the dispersion medium from the formed coating film. ,It is formed.
- the positive electrode active material layer 172 or the paste may contain a binder.
- the press treatment may be performed on the composite including the positive electrode current collector 171 and the positive electrode active material layer 172. In such a case, the positive electrode active material layer 172 is suppressed from falling off, and the electrode density of the positive electrode 141 is improved.
- the zinc secondary battery 1 includes a positive electrode side liquid retention member 191.
- the positive electrode side liquid retaining member 191 has a sheet-like shape.
- the positive electrode side liquid retaining member 191 covers the entire positive electrode active material layer 172.
- the positive electrode side liquid retaining member 191 may wrap the entire positive electrode active material layer 172.
- the positive electrode side liquid retention member 191 holds the electrolytic solution. As a result, the electrolytic solution is distributed throughout the positive electrode active material layer 172.
- the positive electrode side liquid retaining member 191 is preferably made of a non-woven fabric, a water-absorbent resin, a liquid-retaining resin, a porous sheet or a spacer, and more preferably made of a non-woven fabric.
- the positive electrode side liquid retaining member 191 When the positive electrode side liquid retaining member 191 is provided with a non-woven fabric, the electrode reaction at the positive electrode 141 can be promoted, and the coated positive electrode 131 can be manufactured at low cost.
- the positive electrode side liquid retaining member 191 preferably has a thickness of 0.01 mm or more and 0.20 mm or less. In such a case, the positive electrode side liquid retaining member 191 can hold a sufficient amount of the electrolytic solution while suppressing the size of the coated positive electrode 131 from increasing.
- the negative electrode current collector 174 has a plate-like, foil-like or net-like shape.
- the negative electrode current collector 174 is made of a conductor.
- the conductor is preferably made of copper.
- the negative electrode current collector 174 is preferably made of foil, expanded metal or punching metal, and more preferably made of expanded metal. When the negative electrode current collector 174 is provided with expanded metal, the negative electrode current collector 174 can hold the negative electrode active material layer 175 having a sufficient amount.
- the negative electrode active material layer 175 contains a negative electrode active material.
- the negative electrode active material preferably contains at least one selected from the group consisting of zinc, zinc oxide, zinc alloys and zinc compounds, and more preferably at least one selected from the group consisting of zinc, zinc oxide and calcium zincate. Includes seeds, particularly preferably zinc and zinc oxide.
- the negative electrode active material preferably has powdery properties. In such a case, the area of the surface on which the negative electrode active material is exposed can be increased, whereby the current that can be passed through the negative electrode 143 can be increased.
- the negative electrode active material layer 175 is formed, for example, by applying an object to be coated containing a powder of the negative electrode active material onto the negative electrode current collector 174.
- the negative electrode active material layer 175 or the object to be coated may contain a binder.
- the binder includes, for example, polytetrafluoroethylene particles.
- the press treatment may be performed on the composite including the negative electrode current collector 174 and the negative electrode active material layer 175. In such a case, the negative electrode active material layer 175 is suppressed from falling off, and the electrode density of the negative electrode 143 is improved.
- the negative electrode active material layer 175 may have a gel-like property. When the negative electrode active material layer 175 has a gel-like property, the negative electrode active material layer 175 contains an electrolytic solution and a thickener in addition to the negative electrode active material.
- Thickeners preferably include polyvinyl alcohol, polyacrylate, carboxymethyl cellulose (CMC) or alginic acid, and more preferably polyacrylate. When the thickener contains polyacrylate, the chemical resistance of the thickener to a strongly alkaline electrolytic solution is enhanced.
- the zinc alloy is preferably a mercury- and lead-free zinc alloy.
- the zinc alloy is preferably 0.01% by mass or more and 0.1% by mass or less of indium, 0.005% by mass or more and 0.02% by mass or less of bismuth, and 0.0035% by mass or more and 0.015% by mass or less. Contains aluminum. When the zinc alloy contains indium and bismuth, the discharge performance of the negative electrode 143 is enhanced.
- the negative electrode active material contains a zinc alloy and has powdery properties
- the negative electrode active material preferably has a short diameter of 3 ⁇ m or more and an average particle size of 100 ⁇ m or less. In such a case, the area of the surface on which the negative electrode active material is exposed can be widened, and the negative electrode active material, the electrolytic solution, and the gelling agent can be easily mixed uniformly, so that when the zinc secondary battery 1 is manufactured. The handling of the negative electrode active material of the above becomes easy.
- the zinc secondary battery 1 includes a negative electrode side liquid retention member 192.
- the negative electrode side liquid retaining member 192 has a sheet-like shape.
- the negative electrode side liquid retaining member 192 covers the entire negative electrode active material layer 175.
- the negative electrode side liquid retaining member 192 may wrap the entire negative electrode active material layer 175.
- the negative electrode side liquid retention member 192 holds the electrolytic solution. As a result, the electrolytic solution is distributed throughout the negative electrode active material layer 175.
- the negative electrode side liquid retaining member 192 is preferably made of a non-woven fabric, a water-absorbent resin, a liquid-retaining resin, a porous sheet or a spacer, and more preferably made of a non-woven fabric.
- the negative electrode side liquid retaining member 192 is provided with a non-woven fabric, the electrode reaction at the negative electrode 143 can be promoted, and the coated negative electrode 132 can be manufactured at low cost.
- the negative electrode side liquid retaining member 192 preferably has a thickness of 0.01 mm or more and 0.20 mm or less, more preferably 0.02 mm or more and 0.20 mm or less, and particularly preferably 0.02 mm or more. It has a thickness of 0.15 mm or less, more preferably 0.02 mm or more and 0.10 mm or less, and most preferably 0.02 mm or more and 0.06 mm or less.
- the negative electrode side liquid retaining member 192 has a thickness in these ranges, the negative electrode side liquid retaining member 192 is allowed to hold a sufficient amount of electrolytic solution while suppressing the overall size of the coated negative electrode 132 in a compact manner without waste. Can be done.
- the electrolytic solution held by the positive electrode side liquid retaining member 191 and the negative electrode side liquid retaining member 192 preferably consists of an aqueous solution of hydroxide.
- the hydroxide is preferably an alkali metal hydroxide or ammonium hydroxide, more preferably an alkali metal hydroxide, and particularly preferably potassium hydroxide, sodium hydroxide or lithium hydroxide, most preferably. Desirably, potassium hydroxide.
- the zinc compound may be dissolved in the electrolytic solution.
- the zinc compound is preferably zinc oxide or zinc hydroxide.
- the zinc and / or zinc oxide constituting the negative electrode active material layer 175 is suppressed from being self-dissolved in the electrolytic solution.
- a gelling agent may be added to the electrolytic solution.
- the gelling agent preferably consists of a polymer that absorbs and swells the solvent contained in the electrolytic solution, and more preferably consists of polyethylene oxide, polyvinyl alcohol, polyacrylamide or starch. When the gelling agent is added to the electrolytic solution, it is possible to prevent the electrolytic solution from gelling and leaking from the case 11.
- the electrolytic solution and the positive electrode active material may be mixed to form a positive electrode mixture.
- the electrolytic solution and the negative electrode active material may be mixed to form a negative electrode mixture.
- Separator 193 has a sheet-like shape.
- the separator 193 preferably covers or wraps the negative electrode active material layer 175 with the negative electrode side liquid retaining member 192 interposed therebetween.
- One or two sides of the outer edge of the separator 193 are open to project the negative electrode current collecting tab 103.
- Separator 193 contains a porous base material and a hydroxide ion conductive layered compound that closes the pores of the porous base material.
- the hydroxide ion conductive layered compound is a layered double hydroxide (LDH) and / or a layered double hydroxide (LDH) -like compound.
- the separator 193 is a separator containing LDH and / or LDH-like compound, and selectively passes hydroxide ions by utilizing the hydroxide ion conductivity of LDH and / or LDH-like compound. Defined as a thing.
- LDH-like compound is a hydroxide and / or oxide having a layered crystal structure similar to LDH, although it may not be called LDH, and can be said to be an equivalent of LDH.
- LDH can be interpreted as including LDH-like compounds as well as LDH.
- the hydroxide ion conductive layered compound closes the pores of the porous base material, and the hydroxide ion conductive layered compound is connected between the upper surface and the lower surface of the separator 193 sandwiching the porous base material. ..
- the separator 193 exhibits hydroxide ion conductivity while exhibiting gas impermeableness. In other words, it functions as a separator exhibiting hydroxide ion conductivity.
- the pores of the porous substrate do not have to be completely closed, and a small amount of residual pores may be present.
- the hydroxide ion conductive layered compound is incorporated over the entire area of the porous substrate in the thickness direction.
- the thickness of the separator 193 is preferably 3 ⁇ m to 80 ⁇ m, more preferably 3 ⁇ m to 60 ⁇ m, and even more preferably 3 ⁇ m to 40 ⁇ m.
- the separator separates the positive electrode plate and the negative electrode plate so that hydroxide ions can be conducted when they are incorporated in a zinc secondary battery.
- Preferred separators have gas impermeable and / or water impermeable.
- the separator is preferably densified to have gas impermeable and / or water impermeable.
- “having gas impermeable” in the present specification means helium gas on one side of the object to be measured in water. This means that no bubbles are generated due to helium gas from the other surface side even if they are brought into contact with each other with a differential pressure of 0.5 atm.
- “having water impermeable” means that water in contact with one side of an object to be measured is defined as described in International Publication No. 2016/076047 and International Publication No. 2016/067884. It means that it does not penetrate to the other side. That is, in the present specification, the fact that the separator has gas impermeableness and / or water impermeability means that the separator has a high degree of denseness that does not allow gas or water to pass through, and is water permeable or gas. It means that it is not a permeable porous film or other porous material.
- the separator selectively passes only hydroxide ions due to its hydroxide ion conductivity, and can exhibit a function as a battery separator.
- a separator By incorporating such a separator into a zinc secondary battery, an extremely effective configuration is realized in which the penetration of the separator by the zinc dendrite generated during charging is physically prevented to prevent a short circuit between the positive and negative electrodes.
- the separator since the separator has hydroxide ion conductivity, it is possible to efficiently move the required hydroxide ion between the positive electrode plate and the negative electrode plate, so that the charge / discharge reaction in the positive electrode plate and the negative electrode plate can be performed. Is realized.
- the porous base material is preferably composed of a polymer material.
- the polymer porous substrate has 1) flexibility (hence, it is hard to break even if it is thinned), 2) easy to increase the porosity, and 3) easy to increase the conductivity (while increasing the porosity). It has the advantages of being easy to manufacture and handle) (because the thickness can be reduced). Further, taking advantage of the flexibility of 1) above, 5) a hydroxide ion conductive separator containing a porous base material made of a polymer material can be easily bent or sealed and bonded. There is also the advantage of.
- Preferred examples of the polymer material include polystyrene, polyether sulfone, polypropylene, epoxy resin, polyphenylene sulfide, fluororesin (tetrafluororesin: PTFE, etc.), cellulose, nylon, polyethylene and any combination thereof. .. More preferably, from the viewpoint of a thermoplastic resin suitable for heat pressing, polystyrene, polyether sulfone, polypropylene, epoxy resin, polyphenylene sulfide, fluororesin (tetrafluororesin: PTFE, etc.), nylon, polyethylene and any of them. Examples include the combination of. All of the various preferable materials described above have alkali resistance as resistance to the electrolytic solution of the battery. Particularly preferable polymer materials are polyolefins such as polypropylene and polyethylene, and most preferably polypropylene or polyethylene, because they are excellent in heat resistance, acid resistance and alkali resistance, and are low in cost.
- the hydroxide ion conductive layered compound is incorporated over the entire thickness direction of the polymer porous substrate (for example, most or almost all the pores inside the polymer porous substrate are hydroxide ion conductive layered compounds). It is particularly preferable that it is buried).
- a polymer porous substrate a commercially available polymer microporous membrane can be preferably used.
- LDH is composed of a plurality of hydroxide basic layers and an intermediate layer interposed between the plurality of hydroxide basic layers.
- the basic hydroxide layer is mainly composed of metal elements (typically metal ions) and OH groups.
- Intermediate layer of LDH is composed of anionic and H 2 O.
- the anion is a monovalent or higher anion, preferably a monovalent or divalent ion.
- the anions in LDH contain OH ⁇ and / or CO 3 2- .
- LDH also has excellent ionic conductivity due to its unique properties.
- LDH is M 2+ 1-x M 3+ x (OH) 2 A n- x / n ⁇ mH 2 O (in the formula, M 2+ is a divalent cation and M 3+ is a trivalent cation. It is a cation, An- is an n-valent anion, n is an integer of 1 or more, x is 0.1 to 0.4, and m is 0 or more). It is known as a representative.
- M 2+ can be any divalent cation, but preferred examples include Mg 2+ , Ca 2+ and Zn 2+ , and more preferably Mg 2+ .
- M 3+ can be any trivalent cation, with preferred examples being Al 3+ or Cr 3+ , more preferably Al 3+ .
- a n- may be any anion, preferred examples OH - and CO 3 2- and the like. Accordingly, in the above basic formula, M 2+ comprises Mg 2+, M 3+ comprises Al 3+, A n-is OH - and / or CO preferably contains 3 2-.
- n is an integer greater than or equal to 1, but is preferably 1 or 2.
- x is 0.1 to 0.4, preferably 0.2 to 0.35.
- m is an arbitrary number meaning the number of moles of water, and is a real number greater than or equal to 0, typically greater than or equal to 0 or greater than or equal to 1.
- the above basic composition formula is merely a formula of the "basic composition” generally exemplified with respect to LDH, and the constituent ions can be appropriately replaced.
- the constituent ions can be replaced with some or all of the M 3+ in the basic formula tetravalent or higher valency cations (e.g. Ti 4+), that case, the anion A n in the basic composition formula
- the coefficient x / n of ⁇ may be changed as appropriate.
- the hydroxide basic layer of LDH contains Mg, Al, Ti and OH groups in terms of exhibiting excellent alkali resistance.
- the hydroxide basic layer may contain other elements or ions as long as it contains Mg, Al, Ti and OH groups.
- the LDH or hydroxide basic layer may contain Y and / or Zn.
- Al or Ti may not be contained in the LDH or hydroxide basic layer.
- the hydroxide basic layer preferably contains Mg, Al, Ti and OH groups as main components. That is, the hydroxide basic layer is preferably mainly composed of Mg, Al, Ti and OH groups. Therefore, the hydroxide basic layer is typically composed of Mg, Al, Ti, OH groups and, in some cases, unavoidable impurities.
- the atomic ratio of Ti / Al in LDH is preferably 0.5-12, more preferably 1.0-12.
- EDS Energy Dispersive X-ray Analysis
- the atomic ratio of Ti / (Mg + Ti + Al) in LDH is preferably 0.1 to 0.7, more preferably 0.2. It is ⁇ 0.7.
- the atomic ratio of Al / (Mg + Ti + Al) in LDH is preferably 0.05 to 0.4, more preferably 0.05 to 0.25.
- the atomic ratio of Mg / (Mg + Ti + Al) in LDH is preferably 0.2 to 0.7, more preferably 0.2 to 0.6.
- an EDS analyzer for example, X-act, manufactured by Oxford Instruments
- X-act for example, X-act, manufactured by Oxford Instruments
- the hydroxide basic layer of LDH may contain Ni, Al, Ti and OH groups.
- the hydroxide basic layer may contain other elements or ions as long as it contains Ni, Al, Ti and OH groups.
- the hydroxide basic layer preferably contains Ni, Al, Ti and OH groups as main components. That is, the hydroxide basic layer is preferably mainly composed of Ni, Al, Ti and OH groups. Therefore, the hydroxide basic layer is typically composed of Ni, Al, Ti, OH groups and, in some cases, unavoidable impurities.
- the atomic ratio of Ti / (Ni + Ti + Al) in LDH is preferably 0.10 to 0.90, more preferably 0.20 to 0.80. It is more preferably 0.25 to 0.70, and particularly preferably 0.30 to 0.61.
- EDS Energy Dispersive X-ray Analysis
- the hydroxide ion conductive layered compound may contain not only LDH but also Ti so much that titania is by-produced. That is, the hydroxide ion conductive layered compound may further contain titania. It can be expected that the content of titania increases the hydrophilicity and the wettability with the electrolytic solution (that is, the conductivity is improved).
- the LDH-like compound preferably contains Mg and one or more elements containing at least Ti selected from the group consisting of Ti, Y and Al.
- an LDH-like compound which is a hydroxide and / or an oxide having a layered crystal structure containing at least Mg and Ti as the hydroxide ion conductive substance instead of the conventional LDH, the alkali resistance is improved. It is possible to provide a hydroxide ion conductive separator which is excellent and can suppress a short circuit caused by zinc dendrite more effectively.
- a preferred LDH-like compound is a hydroxide and / or oxide having a layered crystal structure containing Mg and at least one element containing at least Ti selected from the group consisting of Ti, Y and Al.
- Typical LDH-like compounds are composite hydroxides and / or composite oxides of Mg, Ti, optionally Y and optionally Al, particularly preferably composite hydroxides and / of Mg, Ti, Y and Al. Or it is a composite oxide.
- the element may be replaced with another element or ion to the extent that the basic properties of the LDH-like compound are not impaired, but the LDH-like compound preferably does not contain Ni.
- LDH-like compounds can be identified by X-ray diffraction. Specifically, when X-ray diffraction is performed on the surface of a separator containing an LDH-like compound, it is typically in the range of 5 ° ⁇ 2 ⁇ ⁇ 10 °, and more typically 7 ° ⁇ 2 ⁇ ⁇ 10. Peaks derived from LDH-like compounds are detected in the ° range.
- LDH as described above, exchangeable anions and H 2 O as an intermediate layer between the stacked hydroxide base layer is present, a substance having alternating lamination structure.
- the peak is typically detected in the above-mentioned range shifted to the lower angle side than the above-mentioned peak position of LDH.
- the interlayer distance of the layered crystal structure constituting the LDH-like compound which is determined by applying the value of 2 ⁇ corresponding to the peak derived from the LDH-like compound detected by X-ray diffraction to the Bragg equation, is 0. It is typically .883 nm to 1.8 nm, and more typically 0.883 nm to 1.3 nm.
- the atomic ratio of Mg / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0.03 to 0.25, more preferably 0.05 to 0. It is 2.
- the atomic ratio of Ti / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0.40 to 0.97, more preferably 0.47 to 0.94.
- the atomic ratio of Y / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0 to 0.45, more preferably 0 to 0.37.
- the atomic ratio of Al / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0 to 0.05, more preferably 0 to 0.03.
- the LDH-like compound satisfies the above range, the alkali resistance of the separator 193 can be further improved, and the effect of suppressing a short circuit caused by zinc dendrite in the separator 193 (that is, dendrite resistance) can be obtained. , Can be obtained better.
- LDH is M 2+ 1-x M 3+ x (OH) 2 Ann- x / n ⁇ mH 2 O (in the formula, M 2+ is a divalent cation and M 3+ is a trivalent cation. It is a cation, and An - is an n-valent anion, n is an integer of 1 or more, x is 0.1 to 0.4, and m is 0 or more).
- the atomic ratio of LDH-like compounds generally deviates from the basic composition formula of LDH. Therefore, it can be said that the LDH-like compound generally has a composition ratio (atomic ratio) different from that of the conventional LDH.
- an EDS analyzer for example, X-act, manufactured by Oxford Instruments
- X-act for example, X-act, manufactured by Oxford Instruments
- the method for producing the separator 193 is not particularly limited, and the method for producing the already known LDH separator (or LDH-containing functional layer and composite material) (for example, International Publication No. 2013/118561, International Publication No. 2016/076047, International Publication No. It can be prepared by changing the conditions (particularly LDH raw material composition) of 2016/067884, International Publication No. 2019/124270 and International Publication No. 2019/124212) as they are or by appropriately changing them.
- LDH separator or LDH-containing functional layer and composite material
- a porous base material is prepared, and (2) a mixed sol of alumina and titania (when forming LDH) or ii) titania sol (or further yttrium sol and / or) is prepared on the porous base material.
- a solution containing (alumina sol) (when forming an LDH-like compound) is applied and dried to form a titania-containing layer, and (3) magnesium ion (Mg 2+ ) and urea (or further yttrium ion (Y 3+ )).
- the porous base material is hydrothermally heat-treated in the raw material aqueous solution containing (4) the hydroxide ion conductive layered compound on the porous base material and / or the porous base material.
- the pH value rises due to the generation of ammonia in the solution by utilizing the hydrolysis of urea, and the coexisting metal ions are hydroxide and / or oxidized. It is considered that a hydroxide ion conductive layered compound (that is, LDH and / or LDH-like compound) can be obtained by forming an object.
- a hydroxide ion conductive layered compound that is, LDH and / or LDH-like compound
- anions can be obtained as carbonate ion type LDH.
- the application of the mixed sol solution in the above step (2) to the substrate is performed. It is preferable to carry out the method so that the mixed sol solution permeates the whole or most of the inside of the base material. By doing so, most or almost all the pores inside the porous substrate can be finally filled with the hydroxide ion conductive layered compound.
- a preferable coating method include a dip coating, a filtration coating and the like, and a dip coating is particularly preferable. By adjusting the number of times of application of the dip coat or the like, the amount of adhesion of the mixed sol solution can be adjusted.
- the base material coated with the mixed sol solution by dip coating or the like may be dried and then the above steps (3) and (4) may be carried out.
- the pressing method may be, for example, a roll press, a uniaxial pressure press, a CIP (cold isotropic pressure press), or the like, and is not particularly limited, but is preferably a roll press.
- This press is preferably performed while heating because the pores of the polymer porous substrate can be sufficiently closed with the hydroxide ion conductive layered compound by softening the polymer porous substrate.
- the polymer porous base material is polypropylene or polyethylene, it is preferable to heat at 60 ° C. to 200 ° C.
- the residual pores of the separator 193 can be significantly reduced.
- the separator 193 can be made extremely dense, and therefore short circuits caused by zinc dendrites can be suppressed even more effectively.
- the morphology of the residual pores can be controlled by appropriately adjusting the roll gap and the roll temperature, whereby the separator 193 with the desired density can be obtained.
- the denseness of the above-mentioned separator can be evaluated by the He transparency.
- the separator has a He transmittance of 10 cm / min ⁇ atm or less, more preferably 5.0 cm / min ⁇ atm or less, and further preferably 1.0 cm / min ⁇ atm or less per unit area. It can be said that a separator having a He transmittance within such a range has extremely high density. That is, a separator having a He permeability of 10 cm / min ⁇ atm or less can block the passage of substances other than hydroxide ions at a high level. For example, in the case of a zinc secondary battery incorporating this, Zn permeation (typically zinc ion or zinc acid ion permeation) can be suppressed extremely effectively in the electrolytic solution.
- Zn permeation typically zinc ion or zinc acid ion permeation
- the He permeability is determined through a step of supplying He gas to one surface of the separator and allowing the He gas to permeate through the separator, and a step of calculating the He permeability and evaluating the denseness of the hydroxide ion conduction separator. Be measured.
- the He permeability is determined by the formula of F / (P ⁇ S) using the permeation amount F of the He gas per unit time, the differential pressure P applied to the separator when the He gas permeates, and the membrane area S through which the He gas permeates. calculate.
- He gas has the smallest structural unit among a wide variety of atoms or molecules that can constitute gas, and has extremely low reactivity. That is, He constitutes He gas by a single He atom without forming a molecule. In this respect, since hydrogen gas is composed of H 2 molecules, the He atom alone is smaller as a gas constituent unit. In the first place, H 2 gas is dangerous because it is a flammable gas.
- the peripheral portion of the negative electrode current collector 174 is likely to be electrically short-circuited with the positive electrode current collector 171.
- the negative electrode current collector 174 is made of an expanded metal, burrs, sasakure, etc. that are likely to occur at the ends of the expanded metal break through the negative electrode side liquid retention member 192 and the separator 193, and the expanded metal and the positive electrode current collector 171 Is likely to be electrically short-circuited.
- FIGS. 8 and 9 are cross-sectional views schematically illustrating a first structural example and a second structural example of the main part of the laminated battery 13 provided in the zinc secondary battery 1, respectively. ..
- FIG. 10 is a cross-sectional view schematically showing a main part of a laminated battery 93 provided in a zinc secondary battery of a reference example. 8, 9 and 10 show the state after the charge / discharge cycle is repeated in the zinc secondary battery 1.
- the negative electrode active material layer 175 is substantially above the main surface of the negative electrode current collector 174. It exists almost uniformly in.
- the negative electrode active material layer 175 is above the central portion of the main surface of the negative electrode current collector 174. It exists in a biased manner.
- the battery 93 is located near the root of the negative electrode current collector tab 103 and near the end of the positive electrode current collector 171.
- the peripheral portion of the negative electrode current collector 174 in the above is easily exposed. Therefore, an electrical short circuit S between the negative electrode current collector 174 and the positive electrode current collector 171 is likely to occur.
- the negative electrode current collection is performed even after the charge / discharge cycle is repeated and the shape change occurs.
- the peripheral portion of the negative electrode current collector 174 which is near the base of the tab 103 and near the end of the positive electrode current collector 171, is not easily exposed. Therefore, an electrical short circuit S between the negative electrode current collector 174 and the positive electrode current collector 171 is unlikely to occur.
- the peripheral portion of the negative electrode current collector 174 located near the root of the negative electrode current collector tab 103 and near the end of the positive electrode current collector 171 is exposed. Is suppressed. As a result, it is possible to prevent the positive electrode current collector 171 and the negative electrode current collector 174 from being electrically short-circuited.
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Abstract
Description
本発明は、亜鉛二次電池に関する。 The present invention relates to a zinc secondary battery.
積層型の亜鉛二次電池は、複数の正極板と複数の負極板とが重ねられた積層体を備える(例えば、特許文献1参照)。特許文献1に記載された亜鉛二次電池においては、正極板と負極板とが交互に積層されている(段落0012)。また、正極集電タブと負極集電タブとが互いに反対方向に突出している(段落0011)。また、正極集電タブ及び負極集電タブが突出する方向と平行をなす方向について、正極活物質層の配置範囲の中心と負極活物質層の配置範囲の中心とは、互いに一致している(段落0011及び図2)。
The laminated zinc secondary battery includes a laminated body in which a plurality of positive electrode plates and a plurality of negative electrode plates are laminated (see, for example, Patent Document 1). In the zinc secondary battery described in
特許文献1に開示された亜鉛二次電池のように、正極集電タブと負極集電タブとが積層体から互いに反対の方向に突出し、かつ両者の突出方向と平行をなす方向について、正極活物質層の配置範囲の中心と負極活物質層の配置範囲の中心とが互いに一致する場合は、負極集電タブの根元の近傍にあり正極集電体の端部の近傍にある負極集電体の周辺部が露出し、正極集電体と負極集電体とが電気的に短絡しやすい。
Like the zinc secondary battery disclosed in
本発明は、上記の問題を解決するためになされた。本発明が解決しようとする課題は、亜鉛二次電池において、正極集電体と負極集電体とが電気的に短絡することを抑制することである。 The present invention has been made to solve the above problems. An object to be solved by the present invention is to prevent an electrical short circuit between a positive electrode current collector and a negative electrode current collector in a zinc secondary battery.
亜鉛二次電池は、積層体、正極集電タブ及び負極集電タブを備える。 The zinc secondary battery includes a laminate, a positive electrode current collecting tab, and a negative electrode current collecting tab.
積層体は、正極板及び負極板を備える。正極板は、正極集電体及び正極活物質層を備える。負極板は、負極集電体及び負極活物質層を備える。正極活物質層は、正極集電体の周囲に配置される。負極活物質層は、負極集電体の周囲に配置される。 The laminate includes a positive electrode plate and a negative electrode plate. The positive electrode plate includes a positive electrode current collector and a positive electrode active material layer. The negative electrode plate includes a negative electrode current collector and a negative electrode active material layer. The positive electrode active material layer is arranged around the positive electrode current collector. The negative electrode active material layer is arranged around the negative electrode current collector.
正極集電タブは、正極集電体に接続され、積層体から第1の方向に突出する。 The positive electrode current collector tab is connected to the positive electrode current collector and protrudes from the laminated body in the first direction.
負極集電タブは、負極集電体に接続され、積層体から第2の方向に突出する。第1の方向及び第2の方向は、互いに反対の方向である。 The negative electrode current collector tab is connected to the negative electrode current collector and protrudes from the laminated body in the second direction. The first direction and the second direction are opposite to each other.
第1の方向及び第2の方向と平行をなす方向について、負極活物質層の配置範囲の中心は、正極活物質層の配置範囲の中心から第2の方向にずれている。 Regarding the first direction and the direction parallel to the second direction, the center of the arrangement range of the negative electrode active material layer is deviated from the center of the arrangement range of the positive electrode active material layer in the second direction.
本発明によれば、負極集電タブの根元の近傍にあり正極集電体の端部の近傍にある負極集電体の周辺部が露出することを抑制することができる。これにより、正極集電体と負極集電体とが電気的に短絡することを抑制することができる。 According to the present invention, it is possible to prevent the peripheral portion of the negative electrode current collector, which is near the base of the negative electrode current collector tab and near the end of the positive electrode current collector, from being exposed. As a result, it is possible to prevent the positive electrode current collector and the negative electrode current collector from being electrically short-circuited.
この発明の目的、特徴、局面及び利点は、以下の詳細な説明と添付図面とによって、より明白となる。 The purpose, features, aspects and advantages of the present invention will be made clearer by the following detailed description and accompanying drawings.
1 亜鉛二次電池
図1は、本発明の実施の形態に係る亜鉛二次電池1を模式的に示す斜視図である。図2及び図3は、亜鉛二次電池1を模式的に示す断面図である。図2は、図3に描かれる切断線B-Bの位置における断面図である。図3は、図2に描かれる切断線A-Aの位置における断面図である。
1 Zinc secondary battery FIG. 1 is a perspective view schematically showing a zinc
図1、図2及び図3に示す亜鉛二次電池1は、ニッケル亜鉛電池である。亜鉛二次電池1が、ニッケル亜鉛電池以外の亜鉛二次電池であってもよい。
The zinc
亜鉛二次電池1は、図1、図2及び図3に示すように、ケース11及びフタ12を備える。また、亜鉛二次電池1は、図2及び図3に示すように、積層電池13、正極集電板14及び負極集電板15を備える。
The zinc
積層電池13は、複数の被覆付き正極131及び複数の被覆付き負極132(いずれも図4および図5参照)が積層された積層体101と、複数の正極集電タブ102と、複数の負極集電タブ103とを備える。すなわち、亜鉛二次電池1は、積層体101と、複数の正極集電タブ102と、複数の負極集電タブ103とを備える。
The laminated
複数の正極集電タブ102は、積層体101から第1の方向DXPに突出する。また、複数の負極集電タブ103は、積層体101から第2の方向DXNに突出する。図2には、一の正極集電タブ102と一の負極集電タブ103が突出する様子が示されている。第2の方向DXNは、第1の方向DXPと反対の方向である。後述するように、複数の正極集電タブ102の先端は集約されて正極集電板14に電気的に接続されている。また、複数の負極集電タブ103の先端は集約されて負極集電板15に電気的に接続されている。
The plurality of positive electrode current collecting
ケース11は、開口11aを有する。ケース11は、積層電池13(積層体101、複数の正極集電タブ102及び複数の負極集電タブ103)、正極集電板14及び負極集電板15を収容する。フタ12は、開口11aを塞ぐ。これにより、ケース11及びフタ12が、密閉空間を有する密閉容器を構成する。また、積層電池13、正極集電板14及び負極集電板15が、密閉空間に配置される。
The
フタ12は、図1、図2及び図3に示すように、フタ本体111、正極端子112及び負極端子113を備える。
As shown in FIGS. 1, 2 and 3, the
ケース11及びフタ本体111は、電解液に対する耐性を有する絶縁体からなる。絶縁体は、望ましくは樹脂であり、さらに望ましくはポリオレフィン樹脂、アクリルニトリル・ブタジエン・スチレン(ABS)樹脂又は変性ポリフェニレンエーテル樹脂であり、特に望ましくはABS樹脂又は変性ポリフェニレンエーテル樹脂である。
The
ケース11は、直方体箱状の形状を有しており、係るケース11に、平面形状が板状かつ長方形状である積層体101が収容されてなる。より詳細には、ケース11は、図1、図2、及び図3に示すように、側壁121、側壁122、側壁123、側壁124及び底壁125を備える。側壁121及び側壁122は、積層体101と平行をなす。側壁123、側壁124及び底壁125は、積層体101と垂直をなす。側壁121と側壁122とは、積層電池13、正極集電板14及び負極集電板15を挟んで互いに対向する。側壁123と側壁124とは、積層電池13、正極集電板14及び負極集電板15を挟んで互いに対向する。開口11aと底壁125とは、積層電池13、正極集電板14及び負極集電板15を挟んで互いに対向する。側壁123、側壁124及び底壁125は、側壁121の端部と側壁122の端部とを結ぶ。開口11aは、側壁121の端部と側壁122の端部との間に形成される。
The
正極端子112及び負極端子113は、導電体からなる。導電体は、望ましくは金属又は合金である。正極端子112及び負極端子113は、絶縁体からなるフタ本体111を貫通させて配置されてなる。
The
正極端子112は、正極集電板14の一端に接続されてなる。正極集電板14は、集約された複数の正極集電タブ102の先端に接続されてなる。また、負極端子113は、負極集電板15の一端に接続されてなる。負極集電板15は、集約された複数の負極集電タブ103の先端に接続されてなる。これにより、正極端子112は、正極集電板14を介して複数の正極集電タブ102に電気的に接続されてなる。また、負極端子113は、負極集電板15を介して複数の負極集電タブ103に電気的に接続されてなる。これらの電気的接続が確立されていることにより、亜鉛二次電池1においては、正極端子112から正極集電板14、複数の正極集電タブ102、積層体101、複数の負極集電タブ103及び負極集電板15を経由して負極端子113に向かう充電電流が流れる。また、負極端子113から負極集電板15、複数の負極集電タブ103、積層体101、複数の正極集電タブ102及び正極集電板14を経由して正極端子112に向かう放電電流も流れる。
The
2 積層電池
図4及び図5はそれぞれ、亜鉛二次電池1に備わる積層電池13の主要部の第1及び第2の構造例を模式的に示す断面図である。図4及び図5は、亜鉛二次電池1において充放電サイクルが繰り返される前の状態を示している。
2 Laminated Battery FIGS. 4 and 5 are cross-sectional views schematically showing first and second structural examples of the main parts of the
積層電池13は、図4及び図5に示すように、積層体101を構成する複数の被覆付き正極131及び複数の被覆付き負極132を備える。
As shown in FIGS. 4 and 5, the
複数の被覆付き正極131及び複数の被覆付き負極132は、それぞれの1つずつが交互に配置されることによって互いに重ねられている。ある被覆付き正極131とこれに隣接する被覆付き負極132は、積層電池13を構成するひとつの電池を構成する。被覆付き正極131の数及び被覆付き負極132の数は、亜鉛二次電池1の仕様に応じて増減されてよい。ただし、発電効率を高める観点からは、被覆付き正極131の数と被覆付き負極132の個数を同じするよりも、図4及び図5に示すように被覆付き負極132の数を被覆付き正極131よりも1つ多くし、被覆付き正極131の両側に被覆付き負極132が位置するように積層体101を構成することが好ましい。
The plurality of coated
それぞれの被覆付き正極131は、正極141と、該正極141を被覆する正極被覆142とを備える。それぞれの正極141は、正極板151及び正極集電タブ102を備える。また、それぞれの被覆付き負極132は、負極143と、該負極143を被覆する負極被覆144とを備える。それぞれの負極143は、負極板153及び負極集電タブ103を備える。すなわち、積層体101は、それぞれが正極141を構成する複数の正極板151と、それぞれが負極143を構成する複数の負極板153とを備える。
Each coated
それぞれの正極板151は、図4及び図5に示すように、正極集電体171及び正極活物質層172を備える。また、それぞれの負極板153は、図4及び図5に示すように、負極集電体174及び負極活物質層175を備える。
As shown in FIGS. 4 and 5, each
それぞれの正極集電体171には、正極集電タブ102が接続されている。また、それぞれの負極集電体174には、負極集電タブ103が接続されている。
A positive electrode
それぞれの正極板151において、正極活物質層172は、正極集電体171の周囲に配置されている。また、それぞれの負極板153において、負極活物質層175は、負極集電体174の周囲に配置されている。ただし、より詳細には、正極集電タブ102の接続部分を含む正極集電体171の一部領域には、正極活物質層172は配置されない。また、負極集電タブ103の接続部分を含む負極集電体174の一部領域には、負極活物質層175は配置されない。
In each
図4及び図5に示す場合においては、積層体101の第1の端部101Pから複数の正極集電タブ102が突出しており、第2の端部101Nから複数の負極集電タブ103が突出している。ただし、第1の端部101Pは、積層体101のなす長方形状の平面形状において第1の辺を構成する、第1の方向DXP側の端部であり、また、第2の端部101Nは、第1の辺と向かい合う第2の辺を構成する、第2の方向DXN側の端部である。
In the cases shown in FIGS. 4 and 5, a plurality of positive electrode
上述のように、それぞれの正極集電タブ102は、積層体101から第1の方向DXPに突出している。しかも、それぞれの正極集電タブ102は、積層体101を厚さ方向から平面視した場合の同じ位置に配置されている。それゆえ、積層体101においては、複数の正極集電タブ102が、厚さ方向から平面視した場合の同じ位置から同じ方向に向けて突出している。係る態様にて突出してなる複数の正極集電タブ102の先端は集約されて互いに電気的に接続されており、さらには正極集電板14と電気的に接続されている。
As described above, each positive electrode
また、それぞれの負極集電タブ103は、積層体101から第2の方向DXNに突出している。それぞれの負極集電タブ103も、積層体101を厚さ方向から平面視した場合の同じ位置に配置されている。それゆえ、積層体101においては、複数の負極集電タブ103も、厚さ方向からの平面視した場合の同じ位置から同じ方向に向けて突出している。係る態様にて突出してなる複数の負極集電タブ103の先端は集約されて互いに電気的に接続されており、さらには負極集電板15と電気的に接続されている。
Further, each negative electrode
正極集電タブ102は、正極集電体171に重ねられて正極集電体171に接続される根元部と正極集電体171に重ねられない先端部とを備えるタブリードであってもよいし、正極集電体171を構成する材質と同じ材質により構成され正極集電体171から連続するタブであってもよい。また、負極集電タブ103は、負極集電体174に重ねられて負極集電体174に接続される根元部と負極集電体174に重ねられない先端部とを備えるタブリードであってもよいし、負極集電体174を構成する材質と同じ材質により構成され負極集電体174から連続するタブであってもよい。係る場合、タブリードは、導電体からなり、望ましくは金属又は合金からなる。例えば、正極集電タブ102を構成するタブリードは、ニッケルにて設けることができる。また、負極集電タブ103を構成するタブリードは、銅にて設けることができる。タブリードは、望ましくは0.05mm以上0.20mm以下の厚さを有し、さらに望ましくは0.10mm以上0.15mm以下の厚さを有する。
The positive electrode
また、積層電池13においては、第1の方向DXP及び第2の方向DXNと平行をなす方向DXにおいて、正極活物質層172の配置範囲RPの全体が、負極活物質層175の配置範囲RNに含まれている。第1の方向DXP及び第2の方向DXNと垂直をなす方向(図面に垂直な方向)についても、正極活物質層172の配置範囲RPの全体が、負極活物質層175の配置範囲RNに含まれている。これらの構成が採用されることにより、本実施の形態に係る亜鉛二次電池1においては、正極活物質層172の全体が充放電に寄与するようになっている。係る構成を有する亜鉛二次電池1においては、その容量を正極容量によって決めることが可能となっている。
Further, in the
図6は、参考例の亜鉛二次電池に備わる積層電池の主要部を模式的に示す断面図である。図6は、充放電サイクルが繰り返される前の状態を図示する。 FIG. 6 is a cross-sectional view schematically showing a main part of a laminated battery provided in a zinc secondary battery of a reference example. FIG. 6 illustrates a state before the charge / discharge cycle is repeated.
図6に示す積層電池93においては、方向DXにおいて、負極活物質層175の配置範囲RNの中心CNが、正極活物質層172の配置範囲RPの中心CPに一致している。
In the
これに対して、図4に示す積層電池13の第1の構造例においては、図6示す積層電池93と比較して、正極活物質層172の配置範囲RPが第1の方向DXPにオフセットされている。その結果として、方向DXにおいては、負極活物質層175の配置範囲RNの中心CNが正極活物質層172の配置範囲RPの中心CPから第2の方向DXNにずれている。すなわち、積層電池13の第1の構造例においては、第2の方向DXNにおける負極活物質層175の配置範囲RNの端部EN2から正極活物質層172の配置範囲RPの第2の端部EP2までの距離が、第1の方向DXPにおける負極活物質層175の配置範囲RNの端部EN1から正極活物質層172の配置範囲RPの端部EP1までの距離よりも、長くなっている。
On the other hand, in the first structural example of the
また、図5に示す積層電池13の第2の構造例においては、図6に示す積層電池93と比較して、負極活物質層175及び負極被覆144が第2の方向DXNに延長されている。その結果として、方向DXにおいては、負極活物質層175の配置範囲RNの中心CNは、正極活物質層172の配置範囲RPの中心CPから第2の方向DXNにずれている。すなわち、積層電池13の第2の構造例においても、第2の方向DXNにおける負極活物質層175の配置範囲RNの端部EN2から正極活物質層172の配置範囲RPの端部EP2までの距離が、第1の方向DXPにおける負極活物質層175の配置範囲RNの端部EN1から正極活物質層172の配置範囲RPの端部EP1までの距離よりも、長くなっている。
Further, in the second structural example of the
3 各要素の詳細
図7は、亜鉛二次電池1に備わる積層電池13の主要部を模式的に図示する断面図である。
3 Details of each element FIG. 7 is a cross-sectional view schematically showing a main part of a
積層電池13は、図7に示すように、正極集電体171、正極活物質層172、正極側保液部材191、負極集電体174、負極活物質層175、負極側保液部材192及びセパレータ193を備える。また、積層電池13は、正極側保液部材191及び負極側保液部材192に保持させる態様にて電解液を備える。正極側保液部材191は、上述した正極被覆142を構成する。負極側保液部材192及びセパレータ193は、上述した負極被覆144を構成する。
As shown in FIG. 7, the
正極集電体171は、板状又は箔状の形状を有する。正極集電体171は、導電体からなる。導電体は、望ましくはニッケル又はニッケル合金からなる。正極集電体171は、望ましくは多孔質体からなり、さらに望ましくは発泡体からなる。係る場合、正極集電体171と正極活物質層172とが互いに接触する界面の面積を広くすることができ、集電の効率を高くすることができる。
The positive electrode
図7においては正極集電体171を破線にて描いているが、これは、正極集電体171が多孔質体からなる場合には正極集電体171の空孔に正極活物質層172に含まれる正極活物質等が侵入することになり、そのような場合には正極集電体171と正極活物質層172とを分離した構成要素として捉えることが困難になることを、踏まえたものである。
In FIG. 7, the positive electrode
正極活物質層172は、正極活物質を含む。正極活物質は、望ましくは水酸化ニッケル及びオキシ水酸化ニッケルからなる群より選択される少なくとも1種を含む。正極活物質層172は、例えば、正極活物質及び分散媒を含むペーストを正極集電体171の上に均一に塗布して塗布膜を形成し、形成した塗布膜から分散媒を蒸発させることにより、形成される。正極活物質層172あるいは上記ペーストがバインダを含んでもよい。正極集電体171及び正極活物質層172を備える複合体に対してプレス処理が行われてもよい。係る場合、正極活物質層172が脱落することが抑制され、正極141の電極密度が向上する。
The positive electrode
亜鉛二次電池1は、正極側保液部材191を備える。正極側保液部材191は、シート状の形状を有する。正極側保液部材191は、正極活物質層172の全体を被覆する。正極側保液部材191が、正極活物質層172の全体を包み込んでもよい。正極側保液部材191は、電解液を保持する。これにより、正極活物質層172の全体に電解液が行き渡るようになっている。正極側保液部材191は、望ましくは不織布、吸水性樹脂、保液樹脂、多孔シート又はスペーサからなり、さらに望ましくは不織布からなる。正極側保液部材191を不織布にて設ける場合、正極141における電極反応を促進することができ、被覆付き正極131を低コストで製造することができる。正極側保液部材191は、望ましくは0.01mm以上0.20mm以下の厚さを有する。係る場合、被覆付き正極131のサイズが大きくなることを抑制しながら正極側保液部材191に十分な量を有する電解液を保持させることができる。
The zinc
負極集電体174は、板状、箔状又は網状の形状を有する。負極集電体174は、導電体からなる。導電体は、望ましくは銅からなる。負極集電体174は、望ましくは箔、エキスパンドメタル又はパンチングメタルからなり、さらに望ましくはエキスパンドメタルからなる。負極集電体174がエキスパンドメタルにて設ける場合、負極集電体174に十分な量を有する負極活物質層175を保持させることができる。
The negative electrode
負極活物質層175は、負極活物質を含む。負極活物質は、望ましくは亜鉛、酸化亜鉛、亜鉛合金及び亜鉛化合物からなる群より選択される少なくとも1種を含み、さらに望ましくは亜鉛、酸化亜鉛及び亜鉛酸カルシウムからなる群より選択される少なくとも1種を含み、特に望ましくは亜鉛及び酸化亜鉛を含む。負極活物質は、望ましくは粉末状の性状を有する。係る場合、負極活物質が露出する表面の面積を広くすることができ、これにより、負極143に流すことができる電流を大きくすることができる。負極活物質層175は、例えば、負極活物質の粉末を含む被塗布物を負極集電体174の上に塗布することにより、形成される。負極活物質層175あるいは被塗布物がバインダを含んでもよい。バインダは、例えばポリテトラフルオロエチレン粒子を含む。負極集電体174及び負極活物質層175を備える複合体に対してプレス処理が行われてもよい。係る場合、負極活物質層175が脱落することが抑制され、負極143の電極密度が向上する。負極活物質層175がゲル状の性状を有してもよい。負極活物質層175がゲル状の性状を有する場合は、負極活物質層175に、負極活物質に加えて電解液及び増粘剤が含められる。増粘剤は、望ましくはポリビニルアルコール、ポリアクリル酸塩、カルボキシメチルセルロース(CMC)又はアルギン酸を含み、さらに望ましくはポリアクリル酸塩を含む。増粘剤がポリアクリル酸塩を含む場合は、強アルカリ性を有する電解液に対する増粘剤の耐薬品性が高められる。
The negative electrode
負極活物質が亜鉛合金を含む場合は、強アルカリ性を有する電解液への亜鉛の自己溶解速度を遅らせることができる。係る場合、負極143における水素ガスの発生が抑制される。これにより、亜鉛二次電池1の安全性が高められる。亜鉛合金は、望ましくは水銀及び鉛を含まない無汞化亜鉛合金である。亜鉛合金は、望ましくは、0.01質量%以上0.1質量%以下のインジウム、0.005質量%以上0.02質量%以下のビスマス及び0.0035質量%以上0.015質量%以下のアルミニウムを含む。亜鉛合金がインジウム及びビスマスを含む場合、負極143の放電性能が高められる。
When the negative electrode active material contains a zinc alloy, the autolysis rate of zinc in a strongly alkaline electrolytic solution can be delayed. In such a case, the generation of hydrogen gas in the
負極活物質が亜鉛合金を含み粉末状の性状を有する場合は、負極活物質は、望ましくは短径で3μm以上100μm以下の平均粒径を有する。係る場合、負極活物質が露出する表面の面積を広くすることができるとともに、負極活物質、電解液及びゲル化剤を均一に混合することが容易になり、亜鉛二次電池1を製造する際の負極活物質の取り扱いが容易になる。
When the negative electrode active material contains a zinc alloy and has powdery properties, the negative electrode active material preferably has a short diameter of 3 μm or more and an average particle size of 100 μm or less. In such a case, the area of the surface on which the negative electrode active material is exposed can be widened, and the negative electrode active material, the electrolytic solution, and the gelling agent can be easily mixed uniformly, so that when the zinc
亜鉛二次電池1は、負極側保液部材192を備える。負極側保液部材192は、シート状の形状を有する。負極側保液部材192は、負極活物質層175の全体を被覆する。負極側保液部材192が、負極活物質層175の全体を包み込んでもよい。負極側保液部材192は、電解液を保持する。これにより、負極活物質層175の全体に電解液が行き渡るようになっている。
The zinc
負極側保液部材192は、望ましくは不織布、吸水性樹脂、保液樹脂、多孔シート又はスペーサからなり、さらに望ましくは不織布からなる。負極側保液部材192を不織布にて設ける場合、負極143における電極反応を促進することができ、被覆付き負極132を低コストで製造することができる。
The negative electrode side
負極側保液部材192は、望ましくは0.01mm以上0.20mm以下の厚さを有し、さらに望ましくは0.02mm以上0.20mm以下の厚さを有し、特に望ましくは0.02mm以上0.15mm以下の厚さを有し、より望ましくは0.02mm以上0.10mm以下の厚さを有し、最も望ましくは0.02mm以上0.06mm以下の厚さを有する。負極側保液部材192がこれらの範囲の厚さを有する場合、被覆付き負極132の全体のサイズを無駄なくコンパクトに抑制しながら負極側保液部材192に十分な量の電解液を保持させることができる。
The negative electrode side
正極側保液部材191及び負極側保液部材192に保持される電解液は、望ましくは水酸化物の水溶液からなる。水酸化物は、望ましくはアルカリ金属の水酸化物又は水酸化アンモニウムであり、さらに望ましくはアルカリ金属の水酸化物であり、特に望ましくは水酸化カリウム、水酸化ナトリウム又は水酸化リチウムであり、最も望ましくは水酸化カリウムである。
The electrolytic solution held by the positive electrode side liquid retaining member 191 and the negative electrode side
電解液に亜鉛化合物が溶解させられてもよい。亜鉛化合物は、望ましくは酸化亜鉛又は水酸化亜鉛である。電解液に亜鉛化合物が溶解させられた場合は、負極活物質層175を構成する亜鉛及び/又は酸化亜鉛が電解液に自己溶解することが抑制される。
The zinc compound may be dissolved in the electrolytic solution. The zinc compound is preferably zinc oxide or zinc hydroxide. When the zinc compound is dissolved in the electrolytic solution, the zinc and / or zinc oxide constituting the negative electrode
電解液にゲル化剤が添加されてもよい。ゲル化剤は、望ましくは電解液に含まれる溶媒を吸収して膨潤するポリマーからなり、さらに望ましくはポリエチレンオキサイド、ポリビニルアルコール、ポリアクリルアミド又はでんぷんからなる。電解液にゲル化剤が添加された場合は、電解液がゲル化して電解液がケース11から漏洩することが抑制される。
A gelling agent may be added to the electrolytic solution. The gelling agent preferably consists of a polymer that absorbs and swells the solvent contained in the electrolytic solution, and more preferably consists of polyethylene oxide, polyvinyl alcohol, polyacrylamide or starch. When the gelling agent is added to the electrolytic solution, it is possible to prevent the electrolytic solution from gelling and leaking from the
電解液及び正極活物質が混合されて正極合材が形成されていてもよい。電解液及び負極活物質が混合されて負極合材が形成されていてもよい。 The electrolytic solution and the positive electrode active material may be mixed to form a positive electrode mixture. The electrolytic solution and the negative electrode active material may be mixed to form a negative electrode mixture.
セパレータ193は、シート状の形状を有する。セパレータ193は、望ましくは、負極側保液部材192を挟んで負極活物質層175を覆うか、又は包み込む。セパレータ193の外縁の1辺又は2辺は、負極集電タブ103を突出させるために開放されている。
セパレータ193は、多孔質基材と、多孔質基材の孔を塞ぐ水酸化物イオン伝導層状化合物とを含む。水酸化物イオン伝導層状化合物は、層状複水酸化物(LDH)及び/又は層状複水酸化物(LDH)様化合物である。本明細書においてセパレータ193は、LDH及び/又はLDH様化合物を含むセパレータであって、専らLDH及び/又はLDH様化合物の水酸化物イオン伝導性を利用して水酸化物イオンを選択的に通すものとして定義される。本明細書において「LDH様化合物」は、LDHとは呼べないかもしれないがLDHに類する層状結晶構造の水酸化物及び/又は酸化物であり、LDHの均等物といえるものである。もっとも、広義の定義として、「LDH」はLDHのみならずLDH様化合物を包含するものとして解釈することも可能である。
セパレータ193においては、水酸化物イオン伝導層状化合物が多孔質基材の孔を塞ぐとともに、多孔質基材を挟んだセパレータ193の上面と下面の間で水酸化物イオン伝導層状化合物が繋がっている。これにより、セパレータ193は、ガス不透過性を呈しつつ、水酸化物イオン伝導性を呈するようになっている。換言すれば、水酸化物イオン伝導性を呈するセパレータとして機能するようになっている。ただし、多孔質基材の孔は完全に塞がれている必要はなく、残留気孔が僅かに存在していてもよい。
In the
水酸化物イオン伝導層状化合物は多孔質基材の厚さ方向の全域にわたって組み込まれているのが特に好ましい。セパレータ193の厚さは、好ましくは3μm~80μmであり、より好ましくは3μm~60μm、さらに好ましくは3μm~40μmである。
It is particularly preferable that the hydroxide ion conductive layered compound is incorporated over the entire area of the porous substrate in the thickness direction. The thickness of the
一般に、セパレータは、亜鉛二次電池に組み込まれた場合に、正極板と負極板とを水酸化物イオン伝導可能に隔離するものである。好ましいセパレータはガス不透過性及び/又は水不透過性を有する。換言すれば、セパレータはガス不透過性及び/又は水不透過性を有するほどに緻密化されているのが好ましい。なお、本明細書において「ガス不透過性を有する」とは、国際公開第2016/076047号及び国際公開第2016/067884号に記載されるように、水中で測定対象物の一面側にヘリウムガスを0.5atmの差圧で接触させても他面側からヘリウムガスに起因する泡の発生がみられないことを意味する。また、本明細書において「水不透過性を有する」とは、国際公開第2016/076047号及び国際公開第2016/067884号に記載されるように、測定対象物の一面側に接触した水が他面側に透過しないことを意味する。すなわち、本明細書においてセパレータがガス不透過性及び/又は水不透過性を有するということは、セパレータが気体又は水を通さない程の高度な緻密性を有することを意味し、透水性又はガス透過性を有する多孔性フィルムやその他の多孔質材料ではないことを意味する。このような場合、セパレータは、その水酸化物イオン伝導性に起因して水酸化物イオンのみを選択的に通すものとなり、電池用セパレータとしての機能を呈することができる。係るセパレータを亜鉛二次電池に組み込むことにより、充電時に生成する亜鉛デンドライトによるセパレータの貫通を物理的に阻止して正負極間の短絡を防止するのに極めて効果的な構成が、実現される。また、セパレータが水酸化物イオン伝導性を有することにより、正極板と負極板との間において必要な水酸化物イオンの効率的な移動が可能となるので、正極板及び負極板における充放電反応が実現される。 Generally, the separator separates the positive electrode plate and the negative electrode plate so that hydroxide ions can be conducted when they are incorporated in a zinc secondary battery. Preferred separators have gas impermeable and / or water impermeable. In other words, the separator is preferably densified to have gas impermeable and / or water impermeable. In addition, as described in International Publication No. 2016/076047 and International Publication No. 2016/067884, "having gas impermeable" in the present specification means helium gas on one side of the object to be measured in water. This means that no bubbles are generated due to helium gas from the other surface side even if they are brought into contact with each other with a differential pressure of 0.5 atm. Further, in the present specification, "having water impermeable" means that water in contact with one side of an object to be measured is defined as described in International Publication No. 2016/076047 and International Publication No. 2016/067884. It means that it does not penetrate to the other side. That is, in the present specification, the fact that the separator has gas impermeableness and / or water impermeability means that the separator has a high degree of denseness that does not allow gas or water to pass through, and is water permeable or gas. It means that it is not a permeable porous film or other porous material. In such a case, the separator selectively passes only hydroxide ions due to its hydroxide ion conductivity, and can exhibit a function as a battery separator. By incorporating such a separator into a zinc secondary battery, an extremely effective configuration is realized in which the penetration of the separator by the zinc dendrite generated during charging is physically prevented to prevent a short circuit between the positive and negative electrodes. Further, since the separator has hydroxide ion conductivity, it is possible to efficiently move the required hydroxide ion between the positive electrode plate and the negative electrode plate, so that the charge / discharge reaction in the positive electrode plate and the negative electrode plate can be performed. Is realized.
多孔質基材は高分子材料で構成されるのが好ましい。高分子多孔質基材には、1)可撓性を有する(それ故に薄くしても割れにくい)、2)気孔率を高くしやすい、3)伝導率を高くしやすい(気孔率を高めながら厚みを小さくできることによる)、4)製造及びハンドリングがしやすいといった利点がある。また、上記1)の可撓性に由来する利点を活かして、5)高分子材料製の多孔質基材を含む水酸化物イオン伝導セパレータを簡単に折り曲げる又は封止接合することができる、との利点もある。 The porous base material is preferably composed of a polymer material. The polymer porous substrate has 1) flexibility (hence, it is hard to break even if it is thinned), 2) easy to increase the porosity, and 3) easy to increase the conductivity (while increasing the porosity). It has the advantages of being easy to manufacture and handle) (because the thickness can be reduced). Further, taking advantage of the flexibility of 1) above, 5) a hydroxide ion conductive separator containing a porous base material made of a polymer material can be easily bent or sealed and bonded. There is also the advantage of.
高分子材料の好ましい例としては、ポリスチレン、ポリエーテルサルフォン、ポリプロピレン、エポキシ樹脂、ポリフェニレンサルファイド、フッ素樹脂(四フッ素化樹脂:PTFE等)、セルロース、ナイロン、ポリエチレン及びそれらの任意の組合せが挙げられる。より好ましくは、加熱プレスに適した熱可塑性樹脂という観点から、ポリスチレン、ポリエーテルサルフォン、ポリプロピレン、エポキシ樹脂、ポリフェニレンサルファイド、フッ素樹脂(四フッ素化樹脂:PTFE等)、ナイロン、ポリエチレン及びそれらの任意の組合せ等が挙げられる。上述した各種の好ましい材料はいずれも電池の電解液に対する耐性として耐アルカリ性を有するものである。特に好ましい高分子材料は、耐熱水性、耐酸性及び耐アルカリ性に優れ、しかも低コストである点から、ポリプロピレン、ポリエチレン等のポリオレフィンであり、最も好ましくはポリプロピレン又はポリエチレンである。 Preferred examples of the polymer material include polystyrene, polyether sulfone, polypropylene, epoxy resin, polyphenylene sulfide, fluororesin (tetrafluororesin: PTFE, etc.), cellulose, nylon, polyethylene and any combination thereof. .. More preferably, from the viewpoint of a thermoplastic resin suitable for heat pressing, polystyrene, polyether sulfone, polypropylene, epoxy resin, polyphenylene sulfide, fluororesin (tetrafluororesin: PTFE, etc.), nylon, polyethylene and any of them. Examples include the combination of. All of the various preferable materials described above have alkali resistance as resistance to the electrolytic solution of the battery. Particularly preferable polymer materials are polyolefins such as polypropylene and polyethylene, and most preferably polypropylene or polyethylene, because they are excellent in heat resistance, acid resistance and alkali resistance, and are low in cost.
水酸化物イオン伝導層状化合物は高分子多孔質基材の厚さ方向の全域にわたって組み込まれている(例えば高分子多孔質基材内部の大半又はほぼ全部の孔が水酸化物イオン伝導層状化合物で埋まっている)のが特に好ましい。このような高分子多孔質基材として、市販の高分子微多孔膜を好ましく用いることができる。 The hydroxide ion conductive layered compound is incorporated over the entire thickness direction of the polymer porous substrate (for example, most or almost all the pores inside the polymer porous substrate are hydroxide ion conductive layered compounds). It is particularly preferable that it is buried). As such a polymer porous substrate, a commercially available polymer microporous membrane can be preferably used.
LDHは、複数の水酸化物基本層と、これら複数の水酸化物基本層間に介在する中間層とから構成される。水酸化物基本層は主として金属元素(典型的には金属イオン)とOH基で構成される。LDHの中間層は、陰イオン及びH2Oで構成される。陰イオンは1価以上の陰イオン、好ましくは1価又は2価のイオンである。好ましくは、LDH中の陰イオンはOH-及び/又はCO3 2-を含む。また、LDHはその固有の性質に起因して優れたイオン伝導性を有する。 LDH is composed of a plurality of hydroxide basic layers and an intermediate layer interposed between the plurality of hydroxide basic layers. The basic hydroxide layer is mainly composed of metal elements (typically metal ions) and OH groups. Intermediate layer of LDH is composed of anionic and H 2 O. The anion is a monovalent or higher anion, preferably a monovalent or divalent ion. Preferably, the anions in LDH contain OH − and / or CO 3 2- . LDH also has excellent ionic conductivity due to its unique properties.
一般的に、LDHは、M2+ 1-xM3+ x(OH)2An- x/n・mH2O(式中、M2+は2価の陽イオンであり、M3+は3価の陽イオンであり、An-はn価の陰イオンであり、nは1以上の整数であり、xは0.1~0.4であり、mは0以上である)の基本組成式で代表されるものとして知られている。上記基本組成式において、M2+は任意の2価の陽イオンでありうるが、好ましい例としてはMg2+、Ca2+及びZn2+が挙げられ、より好ましくはMg2+である。M3+は任意の3価の陽イオンでありうるが、好ましい例としてはAl3+又はCr3+が挙げられ、より好ましくはAl3+である。An-は任意の陰イオンでありうるが、好ましい例としてはOH-及びCO3 2-が挙げられる。したがって、上記基本組成式において、M2+がMg2+を含み、M3+がAl3+を含み、An-がOH-及び/又はCO3 2-を含むのが好ましい。nは1以上の整数であるが、好ましくは1又は2である。xは0.1~0.4であるが、好ましくは0.2~0.35である。mは水のモル数を意味する任意の数であり、0以上、典型的には0を超える又は1以上の実数である。 In general, LDH is M 2+ 1-x M 3+ x (OH) 2 A n- x / n · mH 2 O (in the formula, M 2+ is a divalent cation and M 3+ is a trivalent cation. It is a cation, An- is an n-valent anion, n is an integer of 1 or more, x is 0.1 to 0.4, and m is 0 or more). It is known as a representative. In the above basic composition formula, M 2+ can be any divalent cation, but preferred examples include Mg 2+ , Ca 2+ and Zn 2+ , and more preferably Mg 2+ . M 3+ can be any trivalent cation, with preferred examples being Al 3+ or Cr 3+ , more preferably Al 3+ . A n- may be any anion, preferred examples OH - and CO 3 2- and the like. Accordingly, in the above basic formula, M 2+ comprises Mg 2+, M 3+ comprises Al 3+, A n-is OH - and / or CO preferably contains 3 2-. n is an integer greater than or equal to 1, but is preferably 1 or 2. x is 0.1 to 0.4, preferably 0.2 to 0.35. m is an arbitrary number meaning the number of moles of water, and is a real number greater than or equal to 0, typically greater than or equal to 0 or greater than or equal to 1.
もっとも、上記基本組成式は、一般にLDHに関して代表的に例示される「基本組成」の式にすぎず、構成イオンを適宜置き換え可能なものである。例えば、上記基本組成式においてM3+の一部または全部を4価またはそれ以上の価数の陽イオン(例えばTi4+)で置き換えてもよく、その場合は、上記基本組成式における陰イオンAn-の係数x/nは適宜変更されてよい。 However, the above basic composition formula is merely a formula of the "basic composition" generally exemplified with respect to LDH, and the constituent ions can be appropriately replaced. For example, it may be replaced with some or all of the M 3+ in the basic formula tetravalent or higher valency cations (e.g. Ti 4+), that case, the anion A n in the basic composition formula The coefficient x / n of − may be changed as appropriate.
例えば、優れた耐アルカリ性を呈する点では、LDHの水酸化物基本層がMg、Al、Ti及びOH基を含むのが特に好ましい。この場合、水酸化物基本層は、Mg、Al、Ti及びOH基を含んでいさえすれば、他の元素ないしイオンを含んでいてもよい。例えば、LDHないし水酸化物基本層には、Y及び/又はZnが含まれていてもよい。また、LDHないし水酸化物基本層にY及び/又はZnが含まれている場合、LDHないし水酸化物基本層にはAl又はTiが含まれていなくてもよい。もっとも、水酸化物基本層は、Mg、Al、Ti及びOH基を主要構成要素として含むのが好ましい。すなわち、水酸化物基本層は、主としてMg、Al、Ti及びOH基からなるのが好ましい。したがって、水酸化物基本層は、Mg、Al、Ti、OH基及び場合により不可避不純物で構成されるのが典型的である。 For example, it is particularly preferable that the hydroxide basic layer of LDH contains Mg, Al, Ti and OH groups in terms of exhibiting excellent alkali resistance. In this case, the hydroxide basic layer may contain other elements or ions as long as it contains Mg, Al, Ti and OH groups. For example, the LDH or hydroxide basic layer may contain Y and / or Zn. Further, when Y and / or Zn is contained in the LDH or hydroxide basic layer, Al or Ti may not be contained in the LDH or hydroxide basic layer. However, the hydroxide basic layer preferably contains Mg, Al, Ti and OH groups as main components. That is, the hydroxide basic layer is preferably mainly composed of Mg, Al, Ti and OH groups. Therefore, the hydroxide basic layer is typically composed of Mg, Al, Ti, OH groups and, in some cases, unavoidable impurities.
エネルギー分散型X線分析(EDS)により決定される、LDHにおけるTi/Alの原子比は、0.5~12であるのが好ましく、より好ましくは1.0~12である。LDHが当該範囲を充足するものである場合、イオン伝導性を損なわせることなく、セパレータ193における亜鉛デンドライトに起因した短絡の抑制効果(すなわちデンドライト耐性)を、より良好に得ることができる。 The atomic ratio of Ti / Al in LDH, as determined by Energy Dispersive X-ray Analysis (EDS), is preferably 0.5-12, more preferably 1.0-12. When the LDH satisfies the above range, the effect of suppressing a short circuit caused by zinc dendrite in the separator 193 (that is, dendrite resistance) can be better obtained without impairing the ionic conductivity.
同様の理由から、エネルギー分散型X線分析(EDS)により決定される、LDHにおけるTi/(Mg+Ti+Al)の原子比は、0.1~0.7であるのが好ましく、より好ましくは0.2~0.7である。また、LDHにおけるAl/(Mg+Ti+Al)の原子比は、0.05~0.4であるのが好ましく、より好ましくは0.05~0.25である。さらに、LDHにおけるMg/(Mg+Ti+Al)の原子比は0.2~0.7であるのが好ましく、より好ましくは0.2~0.6である。 For the same reason, the atomic ratio of Ti / (Mg + Ti + Al) in LDH, as determined by Energy Dispersive X-ray Analysis (EDS), is preferably 0.1 to 0.7, more preferably 0.2. It is ~ 0.7. The atomic ratio of Al / (Mg + Ti + Al) in LDH is preferably 0.05 to 0.4, more preferably 0.05 to 0.25. Further, the atomic ratio of Mg / (Mg + Ti + Al) in LDH is preferably 0.2 to 0.7, more preferably 0.2 to 0.6.
なお、EDS分析は、EDS分析装置(例えばX-act、オックスフォード・インストゥルメンツ社製)を用いて、1)加速電圧20kV、倍率5,000倍で像を取り込み、2)点分析モードで5μm程度間隔を空け、3点分析を行い、3)上記1)及び2)をさらに1回繰り返し行い、4)合計6点の平均値を算出することにより行うのが好ましい。 For EDS analysis, an EDS analyzer (for example, X-act, manufactured by Oxford Instruments) is used to 1) capture an image at an acceleration voltage of 20 kV and a magnification of 5,000 times, and 2) 5 μm in the point analysis mode. It is preferable to perform a three-point analysis at appropriate intervals, repeat the above 1) and 2) once more, and 4) calculate the average value of a total of 6 points.
あるいは、LDHの水酸化物基本層は、Ni、Al、Ti及びOH基を含むものであってもよい。この場合、水酸化物基本層は、Ni、Al、Ti及びOH基を含んでいさえすれば、他の元素ないしイオンを含んでいてもよい。もっとも、水酸化物基本層は、Ni、Al、Ti及びOH基を主要構成要素として含むのが好ましい。すなわち、水酸化物基本層は、主としてNi、Al、Ti及びOH基からなるのが好ましい。したがって、水酸化物基本層は、Ni、Al、Ti、OH基及び場合により不可避不純物で構成されるのが典型的である。 Alternatively, the hydroxide basic layer of LDH may contain Ni, Al, Ti and OH groups. In this case, the hydroxide basic layer may contain other elements or ions as long as it contains Ni, Al, Ti and OH groups. However, the hydroxide basic layer preferably contains Ni, Al, Ti and OH groups as main components. That is, the hydroxide basic layer is preferably mainly composed of Ni, Al, Ti and OH groups. Therefore, the hydroxide basic layer is typically composed of Ni, Al, Ti, OH groups and, in some cases, unavoidable impurities.
エネルギー分散型X線分析(EDS)により決定される、LDHにおけるTi/(Ni+Ti+Al)の原子比は、0.10~0.90であるのが好ましく、より好ましくは0.20~0.80、さらに好ましくは0.25~0.70、特に好ましくは0.30~0.61である。LDHが当該範囲を充足するものである場合、セパレータ193における耐アルカリ性とイオン伝導性の両方が向上する。したがって、水酸化物イオン伝導層状化合物は、LDHのみならずチタニアを副生させるほど多くのTiを含んでいてもよい。すなわち、水酸化物イオン伝導層状化合物はチタニアをさらに含むものであってもよい。チタニアの含有により、親水性が上がり、電解液との濡れ性が向上する(すなわち伝導度が向上する)ことが期待できる。
The atomic ratio of Ti / (Ni + Ti + Al) in LDH, as determined by Energy Dispersive X-ray Analysis (EDS), is preferably 0.10 to 0.90, more preferably 0.20 to 0.80. It is more preferably 0.25 to 0.70, and particularly preferably 0.30 to 0.61. When the LDH satisfies the range, both the alkali resistance and the ionic conductivity of the
LDH様化合物は、好ましくは、Mgと、Ti、Y及びAlからなる群から選択される少なくともTiを含む1以上の元素とを含む。このように、従来のLDHの代わりに、水酸化物イオン伝導物質として、少なくともMg及びTiを含む層状結晶構造の水酸化物及び/又は酸化物であるLDH様化合物を用いることにより、耐アルカリ性に優れ、かつ、亜鉛デンドライトに起因する短絡をよりいっそう効果的に抑制可能な水酸化物イオン伝導セパレータを提供することができる。したがって、好ましいLDH様化合物は、Mgと、Ti、Y及びAlからなる群から選択される少なくともTiを含む1以上の元素とを含む層状結晶構造の水酸化物及び/又は酸化物である。典型的なLDH様化合物は、Mg、Ti、所望によりY及び所望によりAlの複合水酸化物及び/又は複合酸化物であり、特に好ましくはMg、Ti、Y及びAlの複合水酸化物及び/又は複合酸化物である。LDH様化合物の基本的特性を損なわない程度に上記元素は他の元素又はイオンで置き換えられてもよいが、LDH様化合物はNiを含まないのが好ましい。 The LDH-like compound preferably contains Mg and one or more elements containing at least Ti selected from the group consisting of Ti, Y and Al. As described above, by using an LDH-like compound which is a hydroxide and / or an oxide having a layered crystal structure containing at least Mg and Ti as the hydroxide ion conductive substance instead of the conventional LDH, the alkali resistance is improved. It is possible to provide a hydroxide ion conductive separator which is excellent and can suppress a short circuit caused by zinc dendrite more effectively. Therefore, a preferred LDH-like compound is a hydroxide and / or oxide having a layered crystal structure containing Mg and at least one element containing at least Ti selected from the group consisting of Ti, Y and Al. Typical LDH-like compounds are composite hydroxides and / or composite oxides of Mg, Ti, optionally Y and optionally Al, particularly preferably composite hydroxides and / of Mg, Ti, Y and Al. Or it is a composite oxide. The element may be replaced with another element or ion to the extent that the basic properties of the LDH-like compound are not impaired, but the LDH-like compound preferably does not contain Ni.
LDH様化合物はX線回折により同定することができる。具体的には、LDH様化合物を含むセパレータの表面に対してX線回折を行った場合、典型的には5°≦2θ≦10°の範囲に、より典型的には7°≦2θ≦10°の範囲に、LDH様化合物に由来するピークが検出される。 LDH-like compounds can be identified by X-ray diffraction. Specifically, when X-ray diffraction is performed on the surface of a separator containing an LDH-like compound, it is typically in the range of 5 ° ≤ 2θ ≤ 10 °, and more typically 7 ° ≤ 2θ ≤ 10. Peaks derived from LDH-like compounds are detected in the ° range.
一方、LDHは、前述のとおり、積み重なった水酸化物基本層の間に中間層として交換可能な陰イオン及びH2Oが存在する、交互積層構造を有する物質である。係るLDHをX線回折法により測定した場合、本来的には2θ=11°~12°の位置にLDHの結晶構造に起因したピーク(すなわちLDHの(003)ピーク)が検出される。 Meanwhile, LDH, as described above, exchangeable anions and H 2 O as an intermediate layer between the stacked hydroxide base layer is present, a substance having alternating lamination structure. When the LDH is measured by an X-ray diffraction method, a peak due to the crystal structure of LDH (that is, the (003) peak of LDH) is originally detected at a position of 2θ = 11 ° to 12 °.
すなわち、LDH様化合物をX線回折法により測定した場合、典型的にはLDHの上記ピーク位置よりも低角側にシフトした上述の範囲でピークが検出される。また、X線回折にて検出されたLDH様化合物に由来するピークに対応する2θの値をBraggの式に当てはめることにより決定される、LDH様化合物を構成する層状結晶構造の層間距離は、0.883nm~1.8nmであるのが典型的であり、より典型的には0.883nm~1.3nmである。 That is, when the LDH-like compound is measured by the X-ray diffraction method, the peak is typically detected in the above-mentioned range shifted to the lower angle side than the above-mentioned peak position of LDH. Further, the interlayer distance of the layered crystal structure constituting the LDH-like compound, which is determined by applying the value of 2θ corresponding to the peak derived from the LDH-like compound detected by X-ray diffraction to the Bragg equation, is 0. It is typically .883 nm to 1.8 nm, and more typically 0.883 nm to 1.3 nm.
エネルギー分散型X線分析(EDS)により決定される、LDH様化合物におけるMg/(Mg+Ti+Y+Al)の原子比は、0.03~0.25であるのが好ましく、より好ましくは0.05~0.2である。また、LDH様化合物におけるTi/(Mg+Ti+Y+Al)の原子比は0.40~0.97であるのが好ましく、より好ましくは0.47~0.94である。さらに、LDH様化合物におけるY/(Mg+Ti+Y+Al)の原子比は0~0.45であるのが好ましく、より好ましくは0~0.37である。そして、LDH様化合物におけるAl/(Mg+Ti+Y+Al)の原子比は0~0.05であるのが好ましく、より好ましくは0~0.03である。LDH様化合物が当該範囲を充足するものである場合、セパレータ193の耐アルカリ性をよりいっそう優れたものすることができ、かつ、セパレータ193における亜鉛デンドライトに起因した短絡の抑制効果(すなわちデンドライト耐性)を、より良好に得ることができる。
The atomic ratio of Mg / (Mg + Ti + Y + Al) in the LDH-like compound, as determined by energy dispersive X-ray analysis (EDS), is preferably 0.03 to 0.25, more preferably 0.05 to 0. It is 2. The atomic ratio of Ti / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0.40 to 0.97, more preferably 0.47 to 0.94. Further, the atomic ratio of Y / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0 to 0.45, more preferably 0 to 0.37. The atomic ratio of Al / (Mg + Ti + Y + Al) in the LDH-like compound is preferably 0 to 0.05, more preferably 0 to 0.03. When the LDH-like compound satisfies the above range, the alkali resistance of the
ところで、LDHは上述のように、M2+ 1-xM3+ x(OH)2An- x/n・mH2O(式中、M2+は2価の陽イオン、M3+は3価の陽イオンであり、An-はn価の陰イオン、nは1以上の整数、xは0.1~0.4であり、mは0以上である)なる基本組成式で表しうる。これに対して、LDH様化合物における上記原子比は、LDHの上記基本組成式から概して逸脱している。このため、LDH様化合物は、概して、従来のLDHとは異なる組成比(原子比)を有するといえる。 By the way, as described above, LDH is M 2+ 1-x M 3+ x (OH) 2 Ann- x / n · mH 2 O (in the formula, M 2+ is a divalent cation and M 3+ is a trivalent cation. It is a cation, and An - is an n-valent anion, n is an integer of 1 or more, x is 0.1 to 0.4, and m is 0 or more). On the other hand, the atomic ratio of LDH-like compounds generally deviates from the basic composition formula of LDH. Therefore, it can be said that the LDH-like compound generally has a composition ratio (atomic ratio) different from that of the conventional LDH.
なお、EDS分析は、EDS分析装置(例えばX-act、オックスフォード・インストゥルメンツ社製)を用いて、1)加速電圧20kV、倍率5,000倍で像を取り込み、2)点分析モードで5μm程度間隔を空け、3点分析を行い、3)上記1)及び2)をさらに1回繰り返し行い、4)合計6点の平均値を算出することにより行うのが好ましい。 For EDS analysis, an EDS analyzer (for example, X-act, manufactured by Oxford Instruments) is used to 1) capture an image at an acceleration voltage of 20 kV and a magnification of 5,000 times, and 2) 5 μm in the point analysis mode. It is preferable to perform a three-point analysis at appropriate intervals, repeat the above 1) and 2) once more, and 4) calculate the average value of a total of 6 points.
セパレータ193の製造方法は特に限定されず、既に知られるLDHセパレータ(あるいはLDH含有機能層及び複合材料)の製造方法(例えば国際公開第2013/118561号、国際公開第2016/076047号、国際公開第2016/067884号、国際公開第2019/124270号及び国際公開第2019/124212号を参照)の諸条件(特にLDH原料組成)をそのまま又は適宜変更することにより作製することができる。
The method for producing the
例えば、(1)多孔質基材を用意し、(2)多孔質基材に、i)アルミナ及びチタニアの混合ゾル(LDHを形成する場合)、又はii)チタニアゾル(あるいはさらにイットリウムゾル及び/又はアルミナゾル)を含む溶液(LDH様化合物を形成する場合)を塗布して乾燥することでチタニア含有層を形成させ、(3)マグネシウムイオン(Mg2+)及び尿素(あるいはさらにイットリウムイオン(Y3+))を含む原料水溶液に多孔質基材を浸漬させ、(4)原料水溶液中で多孔質基材を水熱処理して、水酸化物イオン伝導層状化合物を多孔質基材上及び/又は多孔質基材中に形成させることにより、セパレータ193を製造することができる。
For example, (1) a porous base material is prepared, and (2) a mixed sol of alumina and titania (when forming LDH) or ii) titania sol (or further yttrium sol and / or) is prepared on the porous base material. A solution containing (alumina sol) (when forming an LDH-like compound) is applied and dried to form a titania-containing layer, and (3) magnesium ion (Mg 2+ ) and urea (or further yttrium ion (Y 3+ )). (4) The porous base material is hydrothermally heat-treated in the raw material aqueous solution containing (4) the hydroxide ion conductive layered compound on the porous base material and / or the porous base material. By forming the
また、上記工程(3)において尿素が存在することで、尿素の加水分解を利用してアンモニアが溶液中に発生することによりpH値が上昇し、共存する金属イオンが水酸化物及び/又は酸化物を形成することにより水酸化物イオン伝導層状化合物(すなわちLDH及び/又はLDH様化合物)を得ることができるものと考えられる。また、加水分解に二酸化炭素の発生を伴うため、LDHを形成する場合には、陰イオンが炭酸イオン型のLDHを得ることができる。 Further, in the presence of urea in the above step (3), the pH value rises due to the generation of ammonia in the solution by utilizing the hydrolysis of urea, and the coexisting metal ions are hydroxide and / or oxidized. It is considered that a hydroxide ion conductive layered compound (that is, LDH and / or LDH-like compound) can be obtained by forming an object. In addition, since hydrolysis involves the generation of carbon dioxide, when LDH is formed, anions can be obtained as carbonate ion type LDH.
特に、水酸化物イオン伝導層状化合物が高分子多孔質基材の厚さ方向の全域にわたって組み込まれているセパレータを作製する場合、上記工程(2)における混合ゾル溶液の基材への塗布を、混合ゾル溶液を基材内部の全体又は大部分に浸透させるような手法で行うのが好ましい。こうすることで最終的に多孔質基材内部の大半又はほぼ全部の孔を水酸化物イオン伝導層状化合物で埋めることができる。好ましい塗布手法の例としては、ディップコート、ろ過コート等が挙げられ、特に好ましくはディップコートである。ディップコート等の塗布回数を調整することで、混合ゾル溶液の付着量を調整することができる。ディップコート等により混合ゾル溶液が塗布された基材は、乾燥させた後、上記工程(3)及び(4)を実施すればよい。 In particular, when producing a separator in which the hydroxide ion conductive layered compound is incorporated over the entire area of the polymer porous substrate in the thickness direction, the application of the mixed sol solution in the above step (2) to the substrate is performed. It is preferable to carry out the method so that the mixed sol solution permeates the whole or most of the inside of the base material. By doing so, most or almost all the pores inside the porous substrate can be finally filled with the hydroxide ion conductive layered compound. Examples of a preferable coating method include a dip coating, a filtration coating and the like, and a dip coating is particularly preferable. By adjusting the number of times of application of the dip coat or the like, the amount of adhesion of the mixed sol solution can be adjusted. The base material coated with the mixed sol solution by dip coating or the like may be dried and then the above steps (3) and (4) may be carried out.
上記方法等によって得られたセパレータ193に対してプレス処理を施すのが好ましい。こうすることで、緻密性によりいっそう優れたセパレータ193を得ることができる。プレス手法は、例えばロールプレス、一軸加圧プレス、CIP(冷間等方圧加圧)等であってよく、特に限定されないが、好ましくはロールプレスである。高分子多孔質基材を軟化させることによって高分子多孔質基材の孔を水酸化物イオン伝導層状化合物で十分に塞ぐことができるという点から、このプレスは加熱しながら行うのが好ましい。十分な軟化のためには、例えば、高分子多孔質基材がポリプロピレンやポリエチレンである場合は60℃~200℃で加熱するのが好ましい。このような温度域でロールプレス等のプレスを行うことで、セパレータ193の残留気孔を大幅に低減することができる。その結果、セパレータ193を極めて高度に緻密化することができ、それ故、亜鉛デンドライトに起因する短絡をよりいっそう効果的に抑制することができる。ロールプレスを行う際、ロールギャップ及びロール温度を適宜調整することで残留気孔の形態を制御することができ、それにより所望の緻密性のセパレータ193を得ることができる。
It is preferable to press the
上述のセパレータの緻密性は、He透過度により評価することができる。セパレータは、単位面積あたりのHe透過度が10cm/min・atm以下であるのが好ましく、より好ましくは5.0cm/min・atm以下、さらに好ましくは1.0cm/min・atm以下である。このような範囲内のHe透過度を有するセパレータは、緻密性が極めて高いといえる。すなわち、He透過度が10cm/min・atm以下であるセパレータは、水酸化物イオン以外の物質の通過を高いレベルで阻止することができる。例えば、これを組み込んだ亜鉛二次電池の場合、電解液中においてZnの透過(典型的には亜鉛イオン又は亜鉛酸イオンの透過)を極めて効果的に抑制することができる。 The denseness of the above-mentioned separator can be evaluated by the He transparency. The separator has a He transmittance of 10 cm / min · atm or less, more preferably 5.0 cm / min · atm or less, and further preferably 1.0 cm / min · atm or less per unit area. It can be said that a separator having a He transmittance within such a range has extremely high density. That is, a separator having a He permeability of 10 cm / min · atm or less can block the passage of substances other than hydroxide ions at a high level. For example, in the case of a zinc secondary battery incorporating this, Zn permeation (typically zinc ion or zinc acid ion permeation) can be suppressed extremely effectively in the electrolytic solution.
He透過度は、セパレータの一方の面にHeガスを供給してセパレータにHeガスを透過させる工程と、He透過度を算出して水酸化物イオン伝導セパレータの緻密性を評価する工程とを経て測定される。He透過度は、単位時間あたりのHeガスの透過量F、Heガス透過時にセパレータに加わる差圧P、及びHeガスが透過する膜面積Sを用いて、F/(P×S)の式により算出する。このようにHeガスを用いてガス透過性の評価を行うことにより、極めて高いレベルでの緻密性の有無を評価することができ、その結果、水酸化物イオン以外の物質(特に亜鉛デンドライト成長を引き起こすZn)を極力透過させない(極微量しか透過させない)といった高度な緻密性を効果的に評価することができる。これは、Heガスが、ガスを構成しうる多種多様な原子ないし分子の中でも最も小さい構成単位を有しており、しかも反応性が極めて低いためである。すなわち、Heは、分子を形成することなく、He原子単体でHeガスを構成する。この点、水素ガスはH2分子により構成されるため、ガス構成単位としてはHe原子単体の方がより小さい。そもそもH2ガスは可燃性ガスのため危険である。 The He permeability is determined through a step of supplying He gas to one surface of the separator and allowing the He gas to permeate through the separator, and a step of calculating the He permeability and evaluating the denseness of the hydroxide ion conduction separator. Be measured. The He permeability is determined by the formula of F / (P × S) using the permeation amount F of the He gas per unit time, the differential pressure P applied to the separator when the He gas permeates, and the membrane area S through which the He gas permeates. calculate. By evaluating the gas permeability using He gas in this way, it is possible to evaluate the presence or absence of denseness at an extremely high level, and as a result, substances other than hydroxide ions (particularly zinc dendrite growth) can be evaluated. It is possible to effectively evaluate a high degree of denseness such that the causing Zn) is not transmitted as much as possible (only a very small amount is transmitted). This is because He gas has the smallest structural unit among a wide variety of atoms or molecules that can constitute gas, and has extremely low reactivity. That is, He constitutes He gas by a single He atom without forming a molecule. In this respect, since hydrogen gas is composed of H 2 molecules, the He atom alone is smaller as a gas constituent unit. In the first place, H 2 gas is dangerous because it is a flammable gas.
上述した式により定義されるHeガス透過度という指標を採用することで、様々な試料サイズや測定条件の相違を問わず、緻密性に関する客観的な評価を簡便に行うことができる。これにより、セパレータが亜鉛二次電池用セパレータに適した十分に高い緻密性を有するのか否かを、簡便、安全かつ効果的に評価することができる。 By adopting the index of He gas permeability defined by the above formula, it is possible to easily objectively evaluate the density regardless of the difference in various sample sizes and measurement conditions. Thereby, it is possible to easily, safely and effectively evaluate whether or not the separator has sufficiently high density suitable for the separator for zinc secondary batteries.
4 参考例と実施形態との対比
4.1 シェイプチェンジ
亜鉛二次電池1において充放電サイクルが繰り返される前においては、負極活物質層175は、負極集電体174の主面の略全体の上に略均一に存在する。しかし、充放電サイクルが繰り返された後においては、負極活物質層175は、負極集電体174の主面の中央部の上に偏って存在する。この現象は、シェイプチェンジと呼ばれる。シェイプチェンジは、負極活物質層175を構成する亜鉛が電解液に自己溶解することに起因して起こると考えられている。係るシェイプチェンジに伴い、充放電サイクルが繰り返された後の負極板153の周辺部には、負極活物質層175に覆われず負極集電体174が露出する領域が生じる。このため、充放電サイクルが繰り返された後においては、負極集電体174の周辺部が正極集電体171と電気的に短絡しやすくなる。特に、負極集電体174がエキスパンドメタルからなる場合は、該エキスパンドメタルの端部に発生しやすいバリ、ササクレ等が負極側保液部材192及びセパレータ193を突き破り、エキスパンドメタルと正極集電体171とが電気的に短絡することが生じやすい。
4 Comparison between Reference Example and Embodiment 4.1 Before the charge / discharge cycle is repeated in the shape change zinc
4.2 シェイプチェンジの影響
図8および図9はそれぞれ、亜鉛二次電池1に備わる積層電池13の主要部の第1の構造例および第2の構造例を模式的に図示する断面図である。図10は、参考例の亜鉛二次電池に備わる積層電池93の主要部を模式的に図示する断面図である。図8、図9及び図10は、亜鉛二次電池1において充放電サイクルが繰り返された後の状態を示している。
4.2 Effect of shape change FIGS. 8 and 9 are cross-sectional views schematically illustrating a first structural example and a second structural example of the main part of the
上述したように、図4、図5及び図6に示した、充放電サイクルが繰り返される前の積層電池においては、負極活物質層175は、負極集電体174の主面の略全体の上に略均一に存在する。
As described above, in the laminated battery shown in FIGS. 4, 5 and 6 before the charge / discharge cycle is repeated, the negative electrode
これに対し、図8、図9及び図10に示した、充放電サイクルが繰り返された後の積層電池においては、負極活物質層175は、負極集電体174の主面の中央部の上に偏って存在する。
On the other hand, in the laminated battery shown in FIGS. 8, 9 and 10 after the charge / discharge cycle is repeated, the negative electrode
このため、図6に示す参考例の積層電池93においては、充放電サイクルが繰り返されシェイプチェンジが起こった後に、負極集電タブ103の根元の近傍にあり正極集電体171の端部の近傍にある負極集電体174の周辺部が露出しやすくなっている。このため、負極集電体174と正極集電体171との電気的な短絡Sが発生しやすくなっている。
Therefore, in the
これに対して、図4及び図5にそれぞれ示される積層電池13の第1の構造例及び第2の構造例の場合、充放電サイクルが繰り返されシェイプチェンジが起こった後においても、負極集電タブ103の根元の近傍にあり正極集電体171の端部の近傍にある負極集電体174の周辺部は露出しにくい。このため、負極集電体174と正極集電体171との電気的な短絡Sが発生しにくい。
On the other hand, in the case of the first structural example and the second structural example of the
すなわち、本実施の形態に係る亜鉛二次電池1においては、負極集電タブ103の根元の近傍にあり正極集電体171の端部の近傍にある負極集電体174の周辺部が露出することが抑制されてなる。これにより、正極集電体171と負極集電体174とが電気的に短絡することが抑制される。
That is, in the zinc
この発明は詳細に説明されたが、上記した説明は、すべての局面において、例示であって、この発明がそれに限定されるものではない。例示されていない無数の変形例が、この発明の範囲から外れることなく想定され得るものと解される。 Although the present invention has been described in detail, the above description is an example in all aspects, and the present invention is not limited thereto. It is understood that innumerable variations not illustrated can be assumed without departing from the scope of the present invention.
Claims (4)
負極集電体と、前記負極集電体の周囲に配置される負極活物質層と、を備え、前記正極板に重ねられる負極板と、
を備える積層体と、
前記正極集電体に接続され前記積層体から第1の方向に突出する正極集電タブと、
前記負極集電体に接続され前記積層体から前記第1の方向と反対の方向である第2の方向に突出する負極集電タブと、
を備え、
前記第1の方向及び前記第2の方向と平行をなす方向について、前記負極活物質層の配置範囲の中心は、前記正極活物質層の配置範囲の中心から前記第2の方向にずれている、
亜鉛二次電池。 A positive electrode plate including a positive electrode current collector and a positive electrode active material layer arranged around the positive electrode current collector.
A negative electrode plate comprising a negative electrode current collector and a negative electrode active material layer arranged around the negative electrode current collector and superposed on the positive electrode plate.
With a laminate
A positive electrode current collector tab connected to the positive electrode current collector and protruding from the laminated body in the first direction,
A negative electrode current collector tab connected to the negative electrode current collector and protruding from the laminated body in a second direction opposite to the first direction.
With
With respect to the first direction and the direction parallel to the second direction, the center of the arrangement range of the negative electrode active material layer is deviated from the center of the arrangement range of the positive electrode active material layer in the second direction. ,
Zinc secondary battery.
前記第1の方向及び前記第2の方向と平行をなす方向について、前記正極活物質層の配置範囲の全体は、前記負極活物質層の配置範囲に含まれ、
前記第1の方向及び前記第2の方向と平行をなす方向について、前記負極活物質層が配置される範囲の前記第2の方向の端部から前記正極活物質層が配置される範囲の前記第2の方向の端部までの距離は、前記負極活物質層が配置される範囲の前記第1の方向の端部から前記正極活物質層が配置される範囲の前記第1の方向の端部までの距離より長い、
亜鉛二次電池。 The zinc secondary battery according to claim 1.
With respect to the first direction and the direction parallel to the second direction, the entire arrangement range of the positive electrode active material layer is included in the arrangement range of the negative electrode active material layer.
With respect to the first direction and the direction parallel to the second direction, the range in which the positive electrode active material layer is arranged from the end of the second direction in the range in which the negative electrode active material layer is arranged. The distance to the end in the second direction is from the end in the first direction of the range in which the negative electrode active material layer is arranged to the end in the first direction in the range in which the positive electrode active material layer is arranged. Longer than the distance to the part,
Zinc secondary battery.
前記積層体は、
前記正極集電体をそれぞれに備える複数の前記正極板と、
前記負極集電体をそれぞれに備える複数の前記負極板と、
を備え、
前記複数の正極板と前記複数の負極板とが交互に重ねられてなり、
それぞれが前記正極集電体に接続され前記積層体から前記第1の方向に突出する複数の前記正極集電タブと、
それぞれが前記負極集電体に接続され前記積層体から前記第2の方向に突出する複数の前記負極集電タブと、
を備え、
前記複数の前記正極集電タブの先端が集約されており、
前記複数の前記負極集電タブの先端が集約されている、
亜鉛二次電池。 The zinc secondary battery according to claim 1 or 2.
The laminate is
A plurality of the positive electrode plates each including the positive electrode current collector, and
A plurality of the negative electrode plates each including the negative electrode current collector,
With
The plurality of positive electrode plates and the plurality of negative electrode plates are alternately stacked, and the plurality of positive electrode plates are alternately stacked.
A plurality of the positive electrode current collector tabs, each of which is connected to the positive electrode current collector and projects from the laminated body in the first direction.
A plurality of the negative electrode current collector tabs, each of which is connected to the negative electrode current collector and projects from the laminated body in the second direction.
With
The tips of the plurality of positive electrode current collector tabs are aggregated.
The tips of the plurality of negative electrode current collector tabs are aggregated.
Zinc secondary battery.
前記負極集電体は、エキスパンドメタルからなり、
前記負極活物質層の全体を被覆するか又は包み込み電解液を保持する負極側保液部材を備える、
亜鉛二次電池。 The zinc secondary battery according to any one of claims 1 to 3.
The negative electrode current collector is made of expanded metal.
A negative electrode side liquid retaining member that covers the entire negative electrode active material layer or holds the wrapping electrolytic solution is provided.
Zinc secondary battery.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023162334A1 (en) * | 2022-02-25 | 2023-08-31 | 日本碍子株式会社 | Zinc secondary battery |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012081368A1 (en) * | 2010-12-16 | 2012-06-21 | シャープ株式会社 | Non-aqueous secondary battery |
| JP2018125239A (en) * | 2017-02-03 | 2018-08-09 | トヨタ自動車株式会社 | Square secondary battery |
| WO2019077953A1 (en) * | 2017-10-20 | 2019-04-25 | 日本碍子株式会社 | Zinc secondary battery |
-
2021
- 2021-03-19 WO PCT/JP2021/011314 patent/WO2021193407A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012081368A1 (en) * | 2010-12-16 | 2012-06-21 | シャープ株式会社 | Non-aqueous secondary battery |
| JP2018125239A (en) * | 2017-02-03 | 2018-08-09 | トヨタ自動車株式会社 | Square secondary battery |
| WO2019077953A1 (en) * | 2017-10-20 | 2019-04-25 | 日本碍子株式会社 | Zinc secondary battery |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023162334A1 (en) * | 2022-02-25 | 2023-08-31 | 日本碍子株式会社 | Zinc secondary battery |
| JPWO2023162334A1 (en) * | 2022-02-25 | 2023-08-31 | ||
| JP7714773B2 (en) | 2022-02-25 | 2025-07-29 | 日本碍子株式会社 | Zinc secondary battery |
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