WO2021177823A1 - Electrochemical device, system and method for electrochemically recovery and/or regeneration of carbon dioxide from a stream - Google Patents
Electrochemical device, system and method for electrochemically recovery and/or regeneration of carbon dioxide from a stream Download PDFInfo
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- WO2021177823A1 WO2021177823A1 PCT/NL2021/050143 NL2021050143W WO2021177823A1 WO 2021177823 A1 WO2021177823 A1 WO 2021177823A1 NL 2021050143 W NL2021050143 W NL 2021050143W WO 2021177823 A1 WO2021177823 A1 WO 2021177823A1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/469—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
- C02F1/4693—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis
- C02F1/4695—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis electrodeionisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/62—Carbon oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/96—Regeneration, reactivation or recycling of reactants
- B01D53/965—Regeneration, reactivation or recycling of reactants including an electrochemical process step
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/42—Electrodialysis; Electro-osmosis ; Electro-ultrafiltration; Membrane capacitive deionization
- B01D61/44—Ion-selective electrodialysis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/42—Electrodialysis; Electro-osmosis ; Electro-ultrafiltration; Membrane capacitive deionization
- B01D61/44—Ion-selective electrodialysis
- B01D61/445—Ion-selective electrodialysis with bipolar membranes; Water splitting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/42—Electrodialysis; Electro-osmosis ; Electro-ultrafiltration; Membrane capacitive deionization
- B01D61/44—Ion-selective electrodialysis
- B01D61/46—Apparatus therefor
- B01D61/48—Apparatus therefor having one or more compartments filled with ion-exchange material, e.g. electrodeionisation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/42—Electrodialysis; Electro-osmosis ; Electro-ultrafiltration; Membrane capacitive deionization
- B01D61/44—Ion-selective electrodialysis
- B01D61/52—Accessories; Auxiliary operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/30—Alkali metal compounds
- B01D2251/304—Alkali metal compounds of sodium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/60—Inorganic bases or salts
- B01D2251/606—Carbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/20—Organic adsorbents
- B01D2253/206—Ion exchange resins
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
- C02F2001/46128—Bipolar electrodes
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/46115—Electrolytic cell with membranes or diaphragms
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/4618—Supplying or removing reactants or electrolyte
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/4619—Supplying gas to the electrolyte
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
Definitions
- C0 2 for example dissolved C0 2 and/or C0 2 analogues, such as (bi)carbonate ions, more specific sodium bicarbonate (NaHC0 (aq)) and/or sodium carbonate (Na 2 C0 (aq)).
- Other preferred embodiments comprise potassium bicarbonate (KHC0 (aq)) and/or potassium carbonate (K 2 C0 (aq)).
- the C0 2 gas-liquid separator further comprises a C0 2 gas release, wherein the C0 2 is recovered from the C0 2 gas-liquid separator as a gas stream with a purity of at least 85%, preferably of at least 90%, and more preferably of at least 95%. Separating the C0 2 gas from the stream provides a C0 2 gas stream at high purity.
- the gas stream can be collected from the release.
- the collected gas can be directly and/or indirectly used for (high end) applications such as steel production, plant growth and the like. This renders the electrochemical system according to the invention even more effective.
- an electrochemical device according to the invention could be provided on site, close to the where the C0 2 is needed.
- operating such an electrochemical device comprises providing a stream comprising C0 2 or C0 2 analogues and electricity. Therefore, to operate the electrochemical device requires limited operating handlings.
- the H 2 generated at the cathode can be recirculated and consumed at the anode, thus avoiding the need of external supply of H 2 and further reducing operational costs.
- a regeneration solution from an ion exchange resin bed can be regenerated by the system according to the invention and used to wash and regenerate the ion exchange resin bed.
- the ion exchange resin bed comprises an anion exchange resin bed and/or size exclusion ion exchange resin bed.
- An advantage of a wet regeneration solution is that the solution and resin can contain water and drying with for example chemicals such as sodium sulphate and magnesium sulphate or heat is avoided.
- the washing solution can be provided to ion exchange resin bed housing 6 via connector 96.
- Connector 96 is operatively coupled with ion exchange resin bed fluid inlet 52 that is configured for providing a fluid to ion exchange resin bed 50, such as a washing solution and/or solvent comprising C0 2 , such as C0 2 rich solvent and/or C0 2 rich washing solution.
- Ion exchange resin bed 50 comprising beads 48, is able to adsorb and release C0 2 and/or C0 2 analogues.
- Ion exchange resin bed 50 can be charged/loaded via ion exchange resin bed gas inlet 58 that is configured for providing a gas comprising C0 2 , such as C0 2 rich gas, to the ion exchange resin bed.
- System 2 further comprises switching means 60 that are configured for switching between a C0 2 adsorption state and a regeneration state, and sensor 62 that is configured for measuring the C0 2 input and/or H 2 input and/or C0 2 output and/or H 2 output and/or C0 2 purity.
- sensor 62 is used for the switching between the states with switching means 60.
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- Chemical & Material Sciences (AREA)
- Water Supply & Treatment (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Urology & Nephrology (AREA)
- Analytical Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biomedical Technology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Electrochemistry (AREA)
- Molecular Biology (AREA)
- Hydrology & Water Resources (AREA)
- Organic Chemistry (AREA)
- Sustainable Development (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Gas Separation By Absorption (AREA)
Abstract
The invention relates to an electrochemical device, system and method for electrochemically recovery and/or regeneration of carbon dioxide (CO2) from a stream, such as a regeneration solution from an ion exchange resin bed. The electrochemical device according to the invention comprises: - an electrochemical device housing comprising: - an anode compartment, provided with at least one anode compartment inlet that is configured for providing a liquid and/or gas to the anode compartment; - a cathode compartment, provided with at least one cathode compartment inlet that is configured for providing a liquid and/or gas to the cathode compartment, and provided with at least one cathode compartment outlet that is configured for removing a liquid and/or gas from the cathode compartment; and - an intermediate compartment, provided between the anode compartment and the cathode compartment, provided with at least one intermediate compartment inlet that is configured to provide the stream to the intermediate compartment, and at least one intermediate compartment outlet; - an electrode assembly operatively connecting the anode compartment and the cathode compartment, and comprising at least one anode and one cathode; - a power supply, to provide electricity to the electrode assembly; and - a CO2 gas-liquid separator, wherein the CO2 gas-liquid separator is operatively coupled with the intermediate compartment outlet and the cathode compartment inlet.
Description
ELECTROCHEMICAL DEVICE, SYSTEM AND METHOD FOR ELECTROCHEMICALLY RECOVERY AND/OR REGENERATION OF CARBON DIOXIDE FROM A STREAM
The present invention relates to an electrochemical device, system and method for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration stream from an ion exchange resin bed.
Recovery and/or regeneration of C02 from a stream is often performed using temperature swings, pressure swings, moisture swings and/or pH swings. Especially in case of recovery and/or regeneration from an ion exchange resin bed and/or an absorption column operating with an alkaline sorbent, the resin and/or absorption column is treated too harsh and therefore a limited life time is achieved.
Conventional devices, systems, and/or methods using for example temperature swings, pressure swings, moisture swings and/or pH swings for the recovery and/or regeneration of C02 show degradation of the used resin as the resins are not stable at high temperatures. In practical applications this significantly reduces efficiency and purity opportunities, thereby increasing the operating costs.
Additional problems occur for so-called degraded resins that may block the ion exchange resin bed and/or contaminate the stream, such as a fluid stream, thereby optionally leading to (additional) fouling of the ion exchange resin bed.
These problems prevent an efficient and effective recovery and/or regeneration of C02 from a stream, such as a regeneration stream from an ion exchange resin bed. This problem is even bigger for large scale applications.
The present invention aims at obviating or at least reducing one or more of the aforementioned problems and to enable efficient and effective recovery and/or regeneration of C02.
This objective is achieved with the electrochemical device for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration solution from an ion exchange resin bed, comprising: an electrochemical device housing comprising: an anode compartment, provided with at least one anode compartment inlet that is configured for providing a liquid and/or gas to the anode compartment; a cathode compartment, provided with at least one cathode compartment inlet that is configured for providing a liquid and/or gas to the cathode compartment, and provided with at least one cathode compartment outlet that is configured for removing a liquid and/or gas from the cathode compartment; and
an intermediate compartment, provided between the anode compartment and the cathode compartment, provided with at least one intermediate compartment inlet that is configured to provide the stream to the intermediate compartment, and at least one intermediate compartment outlet; an electrode assembly operatively connecting the anode compartment and the cathode compartment, and comprising at least one anode and one cathode; a power supply, to provide electricity to the electrode assembly; and a C02 gas-liquid separator, wherein the C02 gas-liquid separator is operatively coupled with the intermediate compartment outlet and the cathode compartment inlet.
In the case of component recovery, for example carbon dioxide recovery and/or regeneration, involving the electrochemical device according to the present invention, the term “carbon dioxide” will be understood as C02 (for example in the gas phase (g) or in solution (aq)). The term “hydrogen (H2) recovery and/or regeneration” will be understood as the recovery and/or regeneration of hydrogen.
For the sake of clarity, in this invention the regeneration solution can also be an electrolyte.
Streams, such as a regeneration stream from an ion exchange resin bed comprises C02, for example dissolved C02 and/or C02 analogues, such as (bi)carbonate ions, more specific sodium bicarbonate (NaHC0 (aq)) and/or sodium carbonate (Na2C0 (aq)). Other preferred embodiments comprise potassium bicarbonate (KHC0 (aq)) and/or potassium carbonate (K2C0 (aq)).
In addition, the regeneration stream may comprise a regeneration solution from an ion exchange resin bed and/or an absorption column operating with an alkaline sorbent.
For the sake of clarity, the ion exchange resin bed may be substituted for an absorption column operating with an alkaline sorbent. Unless specifically disclosed in a preferred embodiment, the ion exchange resin bed and the absorption column operating with an alkaline sorbent are interchangeably.
The electrochemical device according to the present invention comprises an electrochemical device housing, wherein the electrochemical device housing comprises a number of compartments. In one of the presently preferred embodiments the electrochemical device housing comprises at least three compartments, i.e. an anode compartment that is provided with at least one anode compartment inlet, a cathode compartment that is provided with at least one cathode compartment inlet and at least one cathode compartment outlet, and an intermediate compartment that is provided between the anode compartment and the cathode compartment and is provided with at least one intermediate compartment inlet and with at least one intermediate compartment outlet.
The at least one anode compartment inlet is configured for providing a liquid and/or a gas to the anode compartment. In a presently preferred embodiment of the invention the at least one
anode compartment inlet is operatively connected to the cathode compartment. This connection enables introduction of H2 that is produced in the other compartment(s) into the anode compartment, more specifically this connection allows for H2 recycling. In such presently preferred embodiments the at least one anode compartment inlet is operatively coupled with the at least one cathode compartment outlet, preferably via a coupling, pipe and/or tubing.
By operating the electrochemical device according to the invention with the anode compartment connected to the cathode compartment, the invention may operate using H2 in a closed loop. In other words, by producing in situ the required H2 for operation the electrochemical device according to the invention and therefore avoiding the need of external supply of H2. This advantage allows reducing operational costs. The advantage of a similar embodiment has been demonstrated for a H2-recycling electrochemical production of ammonia from waste streams.
The at least one cathode compartment inlet is configured for providing a liquid and/or gas to the cathode compartment and operatively connects the cathode compartment with the intermediate compartment. This connection between the intermediate compartment and the cathode compartment preferably enables the recycling of washing liquid. Furthermore, the at least one cathode compartment outlet is configured for removing a liquid and/or gas from the cathode compartment. In a further presently preferred embodiment, in operation the at least one cathode compartment outlet can be operatively coupled with the ion exchange resin bed, preferably via a coupling, pipe and/or tubing. It will be understood that the same outlet can be operatively coupled with the anode compartment inlet as well as with the ion exchange resin bed by separating the liquid and/or gas removed via the at least one cathode compartment outlet from the cathode compartment. For example, the cathode compartment outlet is configured for providing a washing solution and/or including the aforementioned recycling of washing liquid.
The at least one intermediate compartment inlet is configured for providing a liquid and/or gas to the intermediate compartment. Furthermore, the at least one intermediate compartment outlet is configured for removing a liquid and/or gas from the intermediate compartment. In one of the presently preferred embodiments the at least one intermediate compartment inlet can be operatively coupled with the ion exchange resin bed, preferably via a coupling, pipe and/or tubing. This enables supply of washing liquid to the intermediate compartment, for example. In a further presently preferred embodiment the at least one intermediate compartment outlet can be operatively coupled with the cathode compartment outlet, preferably via a coupling, pipe and/or tubing.
The electrode assembly is operatively connected with the anode compartment and the cathode compartment. The electrode assembly comprises at least one anode and at least one cathode, wherein in use the at least one anode and the at least one cathode are connected in a circuit. The circuit comprises a power supply to provide electricity to the electrode assembly. It
will be understood the presently preferred embodiments could be provided with, but not limited to, capacitive electrodes, platinum electrodes, copper electrodes, and the like or a combination thereof. In another preferred embodiment, the presently preferred embodiments could be provided with, but not limited to, a nickel electrode and/or nickel-based electrode.
The C02 gas -liquid separator is operatively coupled with the intermediate compartment outlet and the cathode compartment outlet. This separates the C02 from the liquid and can be recovered. Preferably, the C02 gas-liquid separator is configured between the at least one intermediate compartment outlet and the at least one cathode compartment inlet.
In a presently preferred embodiment the electrochemical device housing comprises at least one ion-exchange membrane. The at least one ion-exchange membrane is configured for separating at least two of the compartments.
The at least one ion-exchange membrane separating at least two compartments is preferably one or more of the following: a cation exchange membrane (CEM), an anion exchange membrane (AEM), a bipolar exchange membrane (BEM), hydrophobic membrane, a charge mosaic membrane (CMM), a membrane electrode assembly, or a gas diffusion electrode.
In such preferred embodiment, dependent of the type of membranes, different ions are being transported between the compartments. For example, through the membrane assembly this may involve H+ (CEM may be involved) that is transferred from anode compartment to intermediate compartment and/or OH (AEM may be involved) that is transferred from cathode (compartment) to an adjacent compartment or at least transferred away from the cathode. Through the CEM metal ions (Li+, Na+, K+, Mg2+, Ca2+) or H+, are transferred from the anode (compartment) to an adjacent compartment or at least transferred away from the anode.
In a preferred embodiment the intermediate compartment and/or cathode compartment can be referred to as an acidic compartment. An acidic compartment comprises an environment below a pH of 7.
In one of the presently preferred embodiments, the cathode compartment and the intermediate compartment are separated with one or more CEM’s. This enables transport of protons and alkali metals, such as lithium, sodium and potassium between the different compartments. It will be understood that other configurations for the compartments are possible, and some examples of embodiments of the invention having another configuration will be discussed.
In one of the presently preferred embodiments water is reduced to hydrogen at the cathode, and hydrogen is oxidized at the anode. This achieves a stable operation of the electrochemical device according to this embodiment of the invention. Furthermore, the rate of recovery and/or regeneration of C02 can be controlled with a current.
Below, an example of the cathode reaction (hydrogen formation reaction), the anode reaction (hydrogen oxidation reaction) and replacement of the C02 analogues in the intermediate compartment are included. For the sake of clarity, in this invention hydrogen formation reaction and hydrogen evolution reaction may be used interchangeably.
Cathode reaction - Hydrogen evolution reaction (HER)
2H20 + 2e 20H + H2
Anode reaction - Hydrogen oxidation reaction H2 2H+ + 2e
Intermediate compartment reaction - replacement of C02 analogues H+ + HC03 < H2C03 < H20 + C02
In this embodiment of the invention, the electrochemical device is used for recovery and/or regeneration of C02 via using a regeneration stream from an ion exchange resin bed. The electrochemical device according to the invention has the advantage that it can provide C02 on demand. For example, horticulture requires specific amounts in order to achieve maximum growth.
The electrochemical device according to the invention comprises a power supply which can supply electricity to the electrochemical device. As a result, the electrochemical device according to the invention provides in-situ generation of hydrogen and (on demand) carbon dioxide gas with a high purity. An advantage is that the hydrogen can be consumed by the anode.
Therefore, by coupling H2 production (at the cathode) with the H2 consumption (at the anode), the invention can operate without need of (external) H2 addition.
The electrochemical device is preferred over conventional systems. It obviates or at least reduces the reliance on temperature, pressure, moisture and/or pH. In addition, using electricity enables an efficient recovery of C02, optionally using electricity from sustainable sources, such as solar panels. Furthermore, the device according to the invention enables simultaneous production of C02 and H2. Furthermore, the electrochemical device according to the invention does not rely on the application of a strong base and/or acid which are harmful and hazardous for the environment.
In a preferred embodiment according to the invention, C02 (gas) is adsorbed by the ion exchange resin bed. The adsorbed gas can be recovered and/or regenerated by regeneration with a washing solution. The washing solution enables desorption of C02 and/or C02 analogues from the ion exchange resin bed and becomes regeneration solution. After recovery of C02 (gas) from the regeneration solution, the regeneration solution can be regenerated/recycled.
In a further preferred embodiment according to the invention C02 (dissolved in an appropriate solvent) is adsorbed by the ion exchange resin bed. The adsorbed C02 can be recovered and/or regenerated by regeneration with a washing solution. The washing solution enables desorption of C02 and/or C02 analogues from the ion exchange resin bed and becomes regeneration solution. After recovery of C02 (gas) from the regeneration solution, the regeneration solution can be regenerated/recycled.
In a presently preferred embodiment according to the present invention, the electrode assembly comprises a membrane -electrode assembly and/or a gas-diffusion electrode assembly.
By providing such an electrode assembly it is possible to achieve a diffusion pathway that is as short as possible. As a result the protons (H+) are readily availably to diffuse away from the anode compartment. Furthermore, such an electrode assembly reduces the leaking of undesired ions, due to the fact that the transport of hydrogen ions is reduced to the minimal distance and the desired reactivity per mole hydrogen is increased. Therefore, the desorption process, and thus the C02 recovery and/or regeneration, benefits from an increased efficiency and effectiveness.
In a further presently preferred embodiment according to the present invention, the intermediate compartment and the anode compartment are separated by the membrane-electrode assembly or the gas-diffusion electrode assembly and/or the intermediate compartment and the cathode compartment are separated by the membrane-electrode assembly or a gas-diffusion electrode assembly.
Providing such an electrode assemble to separate the different compartments, results in an effective transfer of ions and enables an efficient process.
In a further presently preferred embodiment according to the present invention, the electrochemical device further comprises a gas-liquid separator, wherein the gas-liquid separator is operatively coupled with the cathode compartment outlet and the anode compartment inlet, and wherein the separated gas flows to the anode compartment.
In the cathode compartment hydrogen is produced and removed from the cathode compartment. The removed hydrogen is to a large extent dissolved in the washing solution. Preferably, the hydrogen that is produced is to a large extent recycled to the anode compartment. The gas-liquid separator according to the invention enables an efficient recycling of washing solution. This results in in-situ regeneration of hydrogen and reduces the operating costs of the electrochemical device according to the invention. Furthermore, this enhances the possibility for a modular and flexible device that is relatively easy to upscale to match different capacities.
In a further presently preferred embodiment according to the present invention, the C02 gas-liquid separator further comprises a C02 gas release, wherein the C02 is recovered from the C02 gas-liquid separator as a gas stream with a purity of at least 85%, preferably of at least 90%, and more preferably of at least 95%.
Separating the C02 gas from the stream provides a C02 gas stream at high purity. The gas stream can be collected from the release. The collected gas can be directly and/or indirectly used for (high end) applications such as steel production, plant growth and the like. This renders the electrochemical system according to the invention even more effective. For example, an electrochemical device according to the invention could be provided on site, close to the where the C02 is needed. Furthermore, operating such an electrochemical device comprises providing a stream comprising C02 or C02 analogues and electricity. Therefore, to operate the electrochemical device requires limited operating handlings.
In a further presently preferred embodiment according to the present invention, the anode compartment of the electrochemical device housing further comprises at least one anode compartment outlet that is configured for removing a liquid and/or gas from the anode compartment.
Providing at least one anode compartment outlet results in that an overload of gas and/or liquid in the anode compartment can be removed from the electrochemical device. This enhances the safety as a safe release of build up pressure is achieved.
In a further presently preferred embodiment according to the present invention, the intermediate compartment comprises an ion exchange resin bed, wherein the ion exchange resin bed preferably is an anion exchange resin bed and/or size exclusion ion exchange resin bed.
The use of an intermediate compartment comprising an ion exchange resin bed enables recovery and/or regeneration of C02 directly from the intermediate compartment. It is shown that this significantly improves the overall efficiency of the reactions that take place in the electrochemical device according to the present invention. Therefore, the efficiency of such electrochemical device is improved due to the use of one or more ion exchange resin beds.
In particularly, the direct contact with the OH generating cathode to release HC0 from the resin, the H+ generating anode to convert HC0 in C02 and water, and the additional barrier preventing H+ loss due to reaction with OH improves the efficiency of the electrochemical device.
Furthermore, the efficiency of such an electrochemical device is even further improved due to the use of one or more anion exchange resin beds. It will be understood it is also possible to use a combination of anion and cation exchange resin beds. Furthermore, this allows for a compact and cost-sensitive device.
In a preferred embodiment the anionic exchange resin comprises a polymeric material. Preferably the anion exchange resin comprises amine functionalized groups, and may be used as solid amine sorbent for C02 capture. Such C02 capture may be performed when a gas stream comprising C02 is provided to the resin.
Reaction under humid conditions between amine group and CO2 R RzNH + C02 + H20 <® (RI R2NH2 +)(HCO3 )
RIR2NCOO + H20 < R RzNH + HC03
An advantage of a size exclusion ion exchange resin bed is that certain particles/molecules are excluded from binding with the resin depending on the size of the particle/molecule. This prevents contamination of the resin with undesired particles. Such size exclusion ion exchange resin is known from WO 2004011141 Al.
The ion exchange resin bed further is more effective and efficient as compared to most conventional recovery and/or regeneration ion exchange resin beds due to the fact that the provided ion exchange resin bed is exposed to ambient conditions, such as ambient temperature, ambient pressure, ambient pH and the like. Therefore, the degradation rate of the ion exchange resin bed is lower compared to conventionally used ion exchange resin beds.
In a preferred embodiment the compartment comprising the resin and/or ion exchange resin bed is different to the compartment comprising an acidic solution.
In a further presently preferred embodiment according to the present invention, the electrochemical device further comprising at least one bipolar membrane, configured for separating the intermediate compartment into at least two intermediate sub-compartments, wherein the ion exchange resin bed is configured in at least one of the at least two intermediate sub-compartments, and wherein a liquid compartment is configured in at least an other one of the at least two intermediate sub compartments.
Providing at least one bipolar membrane for separating the intermediate compartment results in at least two intermediate sub-compartments and enables to provide a modular and scalable electrochemical device, wherein, for example, multiple sub-compartments perform the intermediate compartment reaction as mentioned above. It is shown that this significantly improves the overall efficiency of the reactions that take place in the electrochemical device according to the present invention. Therefore, the efficiency of such electrochemical device is improved due to the use of one or more bipolar membranes defining at least two intermediate sub-compartments.
The use of bipolar membranes to separate intermediate sub-compartments allows to efficiently upscale the electrochemical device without the need of additional electrodes or intermediate bipolar plates.
The advantage of using bipolar membranes in a modular electrochemical device is the ability to reach an upscaling factor of at least 100, by using multiple bipolar membranes between two electrodes in one device, as typically used in bipolar membrane electrodialysis process for
acid-base production. Moreover, bipolar membranes allows in situ production of H+ and OH ions at reduced voltage losses, thus decreasing the energy requirements during desorption.
In a preferred embodiment, the upscaling factor is between 50 and 300, preferably between 100 and 200.
In a further presently preferred embodiment according to the present invention, the electrochemical device further comprising an additional hydrogen (H2) gas and/or nitrogen (N2) gas input, wherein the gas input is configured for providing hydrogen (H2) gas and/or nitrogen (N2) gas to the anode compartment.
The use of additional hydrogen gas and/or nitrogen gas which is provided to the anode compartment results in an increased supply of hydrogen to the anode. The advantage is that hydrogen oxidation at the anode increases. It is shown that this significantly improves the overall efficiency of the reactions that take place in the electrochemical device according to the present invention. It will be understood that the nitrogen gas is inert and acts as a carrier gas. The nitrogen gas and, in the case of an overload, hydrogen can be removed from the anode compartment by the anode compartment outlet.
In a further presently preferred embodiment according to the invention, the stream, such as the regeneration solution, of the electrochemical device comprises a buffer, wherein the buffer is one or more selected from the group of aqueous sodium chloride, aqueous potassium chloride, aqueous potassium phosphate, aqueous sodium phosphate, aqueous sodium acetate, aqueous acetic acid, aqueous boric acid, aqueous citric acid, aqueous phosphoric acid.
An advantage of providing a buffer is that the buffer prevents limitation of the conductivity of the regeneration solution. As a result the conductivity is increased and an efficient and effective electrochemical device is achieved. In order to prevent saturation of the resin by the buffer, a buffer with a large particle size is preferred.
It is noted that the electrochemical device housing and the electrode assembly together form an electrochemical cell.
Another advantage is that a buffer influences the pH in both the anode and cathode compartments, thus allowing to increase the current applied to the electrochemical cell.
Furthermore, aqueous sodium chloride may increase the conductivity of the electrochemical device according to the invention. Such conductivity improvement results in a more (energy) efficient electrochemical device.
In a preferred embodiment a weak acid is used as buffer. The buffer has preferably a pKa which is lower than the pKa of H2C03 (pKa is approximately 6.37). For example, acetic acid can be used as buffer, as the pKa value is approximately 4.76.
In a further presently preferred embodiment according to the invention, the cathode compartment of the electrochemical device comprises a catalyst, wherein the catalyst is one or
more selected from the group of electrochemical catalysts, chemical catalyst, and microbial catalyst.
The use of a catalyst in the cathode compartment results in an increase of the reaction rate of the reaction within the cathode compartment. Therefore, the efficiency of the electrochemical device is increased. Such catalyst can produce hydrocarbons from the captured C02 and the H2 from the cathode.
For example, the catalyst can provide a reaction wherein the hydrocarbon is methane. To produce 1 mole of formate, 1 mole of H2 and 1 mole of C02 are preferred. To produce 1 mole of methane, 4 mole of H2 and 1 mole of C02 are preferred. It becomes clear that the gas-liquid separator is redundant.
The chemical catalyst and/or electrochemical catalyst may be based on transition metals, such as Cu, Fe, Co, Ni, Zn, and Pd. Biocatalysts may be acetogenic bacteria, for example selected from the group of Clostridium carboxydivorans, Acetobacterium woodii, or a mixture thereof.
The invention also relates to a system for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration solution from an ion exchange resin bed, comprising: an electrochemical device according to the invention; and an ion exchange resin bed housing, comprising: an ion exchange resin bed; at least one ion exchange resin bed fluid inlet that is configured for providing a fluid to the ion exchange resin bed, such as a washing solution and/or solvent comprising C02; at least one ion exchange resin bed gas inlet that is configured for providing a gas comprising C02, such as C02 rich gas, to the ion exchange resin bed;
- at least one ion exchange resin bed fluid outlet that is configured for removing a solvent, such as C02 lean solvent and/or regeneration solution, from the ion exchange resin bed; and at least one ion exchange resin bed gas outlet that is configured for removing a gas, such as C02 lean gas, from the ion exchange resin bed.
The system provides the same effects and advantages as those described for the electrochemical device.
The ion exchange resin bed housing comprises an ion exchange resin bed. The ion exchange resin bed housing can be configured outside the electrochemical device in a first embodiment of the invention as well as within an intermediate compartment of the electrochemical device in another embodiment of the invention. For example, in such other embodiment, at least
two membranes, preferably at least two anion exchange membranes form side walls of the ion exchange resin bed.
In one of the presently preferred embodiments of the system according to the invention, the system comprises two modules. The first module comprises an electrochemical device according to the invention and the second module comprises an ion exchange resin bed housing that together constitute the system.
The liquid and/or gas stream, for example over the ion exchange resin bed, is flowing preferably from top to bottom. The advantage is that gas bubbles are excluded from the electrochemical device and/or ion exchange resin bed housing. Providing hydrogen to the anode compartment inlet is a stream which flows preferably from bottom to top. This has the advantage that anode compartment is not emptied unexpectedly.
Providing a system comprising at least two modules results in a system wherein the modules can operate independently. This has the advantage that the system is easily scalable and can be adapted to the preferred demand.
Furthermore, the H2 generated at the cathode can be recirculated and consumed at the anode, thus avoiding the need of external supply of H2 and further reducing operational costs.
Furthermore, a regeneration solution from an ion exchange resin bed can be regenerated by the system according to the invention and used to wash and regenerate the ion exchange resin bed.
Furthermore, the H2 generated at the cathode can be recirculated and consumed at the anode, thus avoiding the need of external supply of H2 and further reducing operational costs.
In a presently preferred embodiment no external sodium hydroxide (NaOH) is supplied to the system while in use. It is shown that this significantly improves the overall efficiency of the reactions that take place in the system according to the present invention. Therefore, the efficiency of such system is improved and operating costs are lowered.
A further advantage is that harsh conditions in respect to the ion exchange resin bed are avoided. It is well known that the degradation rate of ion exchange resin increases with higher temperatures, higher pressures and fluxing pH. Furthermore, the H2 generated at the cathode can be recirculated and consumed at the anode, as a result the need of (external) supply of H2 is avoided, and further reducing operational costs is achieved.
In one of the presently preferred embodiments according to the invention, the ion exchange resin bed comprises an anion exchange resin bed and/or size exclusion ion exchange resin bed.
The use of an anion exchange resin bed shows that the adsorption of carbon dioxide improves the overall efficiency of the reactions that take place in the ion exchange resin.
The use of a size exclusion ion exchange resin bed shows that the adsorption of particles or molecules can be tuned. Particles with a diameter which exceeds the diameter of the pores of the resin are prevented from binding to the resin. As a result, the resin binds the desired particles and
the overall efficiency of the reaction that takes place in the ion exchange resin improves compared to the weight of the resin.
In a further presently preferred embodiment according to the invention, the system further comprises switching means that are configured for switching between a C02 adsorption state and a regeneration state, wherein the system further preferably comprises at least one sensor that is configured for measuring the C02 input and/or H2 input and/or C02 output and/or H2 output and/or C02 purity.
The use of switching means enables switching between the adsorption state and the desorption state. This has the advantage that the system can be switched between the different states. Furthermore, this enables a modular system, wherein multiple modules are present.
Measuring the C02 input/output and H2 input/output enables to monitor the adsorption and desorption accurately and had the advantage that switching between the different processes and/or different modules is performed at the best moment, wherein the maximum yield is achieved.
In a preferred embodiment according to the invention, the system further comprises flue gas capture means and/or direct air capture means.
It was found that flue gas capture means may capture C02 from the incoming gas stream comprising between 5 % to 15% C02, and that the outgoing gas stream comprises between 0% and 1% C02. Furthermore, it was found that direct air capture means may capture C02 from the incoming gas stream comprising at most 1% C02, preferably comprise at most 0.5% C02, more preferably at most 0.04% C02, and that the outgoing gas stream comprises between 0% and 0.04% C02.
Thus, the system according to the invention may be efficiently used for C02 capture from different sources, in particular from concentrated C02 streams from industrial flue gas (5% to 15% C02), and from diluted C02 streams and/or directly from ambient air (0.04% C02). In the case of C02 capture from concentrated C02 streams flue gas streams (5 to 15% C02), the preferred embodiment for C02 capture is an absorption column using the washing solution as alkaline liquid sorbent. In the case of C02 capture from diluted streams and/or ambient air (0.04% C02), the preferred embodiment for C02 capture is adsorption in ion exchange resin bed.
The invention relates to a method for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration solution from an ion exchange resin bed, comprising the steps of:
- providing an electrochemical device according to the invention and/or system according to the invention;
- electrifying the electrochemical device;
- providing an regeneration solution to an intermediate compartment;
- forming protons (H+) in the anode compartment which can be provided to the intermediate compartment;
- desorbing C02; separating C02 and regeneration solution;
- in-situ regenerating of the regeneration solution, preferably forming the washing solution; separating the regenerated solution and build up hydrogen (H2) gas; and
- in-situ recovering the washing solution.
The method provides the same effects and advantages as those described for the electrochemical device and system.
In one of the presently preferred embodiments according to the method according to the invention, an electrochemical device and/or system according to the invention is provided. The electrochemical device is electrified in order to perform a hydrogen formation reaction at the cathode and hydrogen oxidation reaction at the anode. H+ can be formed in the anode compartment, which can be provided to the (adjacent) intermediate compartment. It will be understood that H+ formation in the compartment also includes H+ formation at the anode.
An advantage of the method according to the invention is that the resin bed may be regenerated via a caustic wash, wherein the caustic solution may be regenerated electrochemically to recover the solvent and pure C02.
In an alternative embodiment the ion exchange resin is provided or loaded/charged within the intermediate compartment of the electrochemical device according to the invention, wherein the formed H+ can be provided to the ion exchange resin in the intermediate compartment.
Furthermore, desorbing of C02 in the intermediate compartment is performed to form free C02 and regeneration solution. The (dissolved) C02 and regeneration solution are separated by the C02 gas-liquid separator. The regeneration solution is provided to the cathode compartment, wherein in-situ regenerating of the regeneration solution, preferably forming the washing solution is performed.
Hydrogen gas can be formed in the cathode compartment by the hydrogen formation reaction. An advantage of the hydrogen formation is the formation of hydroxide ions. The hydroxide ions provide in-situ regeneration of the regeneration solution, preferably in-situ recovering of the washing solution in the cathode compartment. The regeneration solution and/or washing solution can be separated by a gas-liquid separator which is operatively connected to the outlet of the cathode compartment.
In one of the presently preferred embodiments according to the invention, the C02 is recovered as gas stream with a purity of at least 85%, preferably of at least 90%, and more preferably of at least 95%.
By recovering C02 as gas stream with a purity of at least 85%, preferably of at least 90%, and more preferably of at least 95% has the advantage that the gas can be used for high end applications, such as steel production, plant growth and the like.
In a further presently preferred embodiment according to the invention, the regeneration solution comprises a wet regeneration solution comprising adsorbed C02.
Adsorbed C02 comprises bound C02, for example C02 bound to a resin and C02 analogues such as (bi)carbonate ions, more specific sodium bicarbonate (NaHC0 (aq)) and/or sodium carbonate (Na2C03 (aq)).
An advantage of a wet regeneration solution is that the solution and resin can contain water and drying with for example chemicals such as sodium sulphate and magnesium sulphate or heat is avoided.
In a further presently preferred embodiment according to the invention, the method further comprises the step of providing a gas comprising C02, such as C02 rich gas, to the system according to the invention, wherein the gas comprising C02 is also referred to as a wet gas comprising C02. The method further comprises the step of removing gas comprising C02, such as C02 lean gas, from the ion exchange resin bed housing from the system according to the invention.
Providing a gas comprising C02 to and removing a gas from the system according to the invention, preferably a gas comprising C02 to an ion exchange resin bed and removing a gas from an ion exchange resin bed enables the electrochemical device and/or system according to the invention to recover and/or regenerate carbon dioxide.
In a further presently preferred embodiment according to the invention, the method further comprises the steps of:
- flushing the washing solution over the ion exchange resin bed;
- regenerating the ion exchange resin bed; and
- flushing the regeneration solution to the electrochemical device according to the invention.
By flushing the washing solution over the ion exchange resin bed the adsorbed C02 and/or C02 analogue such as carbonate and bicarbonate ions are replaced with anions which are present in the washing solution. Preferably, these anions are hydroxide (OH ). By flushing the washing solution over the ion exchange resin bed, the ion exchange resin bed is simultaneously regenerated. As a result the ion exchange resin bed can be used multiple times and therefore the operating costs are lowered. Furthermore, performing this method wherein the washing solution is flushed over the ion exchange resin bed and regenerating the ion exchange resin bed provides a method which is more efficient and effective.
In a further presently preferred embodiment according to the invention, the method further comprises the step of providing a fluid through a fluid channel in the intermediate compartment.
Providing a fluid through a fluid channel in the intermediate compartment has shown that the method to operate the electrochemical device and/or system according to the invention enhances the efficiency and effectiveness.
In one of the presently preferred embodiments according to the invention, H2 is recycled. More specifically, H2 is recycled between the cathode and anode compartment(s). This provides an effective recovery and/or regeneration of C02.
In a further presently preferred embodiment of the invention the method comprises the steps of switching switching means and/or measuring the C02 input/output and/or H2 input/output and/or C02 purity.
In experiments it was shown that an effective recovery and/or regeneration of C02 is possible, especially from a stream such as a regeneration solution from an ion exchange resin bed.
The electrochemical device, system and method achieve high recovery and/or regeneration rates at low power inputs as compared to conventional carbon dioxide removal processes.
Furthermore, results showed that the electrochemical system with the hydrophobic membrane and recycling system can be used advantageously. Features from one or more of the preferred embodiments of the electrochemical system and/or method that were described earlier can also be applied in the electrochemical system with hydrophobic membrane and recovery system.
In a further presently preferred embodiment of the invention, the method comprises the steps of providing a buffer to the regeneration solution and/or providing a catalyst to the cathode compartment.
Providing a buffer to the regeneration solution is that the buffer prevents limitation of the conductivity of the regeneration solution. As a result the conductivity is increased and an efficient and effective method is achieved. In order to prevent saturation of the resin by the buffer, a buffer with a large particle size is preferred.
Furthermore, providing a catalyst to the cathode compartment results in an increase of the reaction rate of the reaction within the cathode compartment.
Further advantages, features and details of the invention are elucidated on the basis of preferred embodiments thereof, wherein reference is made to the accompanying drawings, in which:
- Figure 1 shows a system according to the invention with an electrochemical device;
- Figure 2 shows an electrochemical device in an alternative embodiment according to the invention, wherein the electrochemical device comprises an ion exchange resin bed;
- Figure 3 shows a further alternative embodiment of the electrochemical device according to the invention, wherein the electrochemical device comprises a bipolar
membrane separating the intermediate compartment into at least two intermediate sub compartments;
- Figure 4 shows a schematic overview of the method according to the invention;
- Figure 5 shows experimental results of C02 desorption in the electrochemical device according to the invention, wherein Figure 5 comprises four sub-figures:
5 A is cell voltage (V) versus time (h);
5B is acidity (pH) versus time (h);
5C is conductivity (mS/cm) versus time (h); and
5D is C02 flow rate (mln/s) versus time (h); and
- Figure 6 shows experimental results of C02 desorption in the electrochemical device according to the invention, wherein Figure 6 comprises four sub-figures:
6 A is cell voltage (V) versus time (h);
6B is acidity (pH) versus time (h);
6C is conductivity (mS/cm) versus time (h); and
6D is C02 flow rate (mln/s) versus time (h).
System 2 (Figure 1) comprises electrochemical device 4 and ion exchange resin bed housing 6. In the illustrated embodiment electrochemical device 4 comprises three compartments, anode compartment 8, cathode compartment 12 and intermediate compartment 18.
Anode compartment 8 comprises anode compartment inlet 10 and anode compartment outlet 46. Anode compartment 8 is separated from intermediate compartment 18 with membrane assembly 24. Membrane assembly 24 comprises a membrane and an electrode (not shown and preferably an anode). Assembly 24 enables transfer of protons, or other ions, preferably cations, from anode compartment 8 to intermediate compartment 18.
In a preferred embodiment membrane assembly 24 is a membrane -electrode assembly or a gas diffusion electrode wherein, in use, hydrogen gas can be oxidized and protons are released in compartment 18.
Intermediate compartment 18 comprises intermediate compartment inlet 20 and intermediate compartment outlet 22. Intermediate compartment 18 is separated from cathode compartment 12 with membrane 36. Membrane 36 enables transfer of cations from intermediate compartment 18 to cathode compartment 12.
Cathode compartment 12 comprises cathode compartment inlet 14, cathode outlet 16 and cathode 26. Membrane assembly 24 and cathode 26 connect anode compartment 8 and cathode compartment 12 and enabling transfer of electrons.
In order to generate the hydrogen formation reaction and hydrogen oxidation reaction, in use membrane assembly 24 and cathode 26 are provided with a current via power supply 28.
In the illustrated embodiment an ion exchange resin regeneration solution is provided to intermediate compartment 18 via intermediate compartment inlet 20. Intermediate compartment 18 is configured for regeneration and/or recovery of C02. The obtained solution is removed from intermediate compartment 18 via intermediated compartment outlet 22 and provided to C02 gas- liquid separator 30 via connector 32. C02 gas-liquid separator 30 provides C02 to C02 gas release 44 and regeneration solution to cathode compartment 12 via cathode compartment inlet 14 which is operatively connected with C02 gas-liquid separator 30 via connector 34. Cathode compartment 12 is configured for regeneration of the regeneration solution. The obtained washing solution and dissolved hydrogen is provided to gas-liquid separator 38 via cathode compartment outlet 16. Cathode compartment outlet 16 and gas-liquid separator 38 are operatively connected via connector 40. Gas-liquid separator 38 separates the washing solution and hydrogen, wherein the hydrogen is provided to anode compartment 8 via connector 42. Anode compartment 8 and connector 42 are operatively coupled via anode compartment inlet 10. Connector 42 can comprise additional hydrogen (H2) gas and/or nitrogen (N2) gas input 90.
In the illustrated embodiment of system 2, the washing solution can be provided to ion exchange resin bed housing 6 via connector 96. Connector 96 is operatively coupled with ion exchange resin bed fluid inlet 52 that is configured for providing a fluid to ion exchange resin bed 50, such as a washing solution and/or solvent comprising C02, such as C02 rich solvent and/or C02 rich washing solution. Ion exchange resin bed 50, comprising beads 48, is able to adsorb and release C02 and/or C02 analogues. Ion exchange resin bed 50 can be charged/loaded via ion exchange resin bed gas inlet 58 that is configured for providing a gas comprising C02, such as C02 rich gas, to the ion exchange resin bed. Furthermore, ion exchange resin bed 50 comprises ion exchange resin bed fluid outlet 56 that is configured for removing a solvent, such as C02 lean solvent and/or regeneration solution, and ion exchange resin bed gas outlet 54, that is configured for removing a gas, such as C02 lean gas. Connector 94 is operatively connected with intermediate compartment inlet 20; to enable the ion exchange resin bed regeneration solution to be provided to intermediate compartment 18 via connector 94, preferably via connector 94 and pump 64.
It will be understood that connector 32, 34, 40, 42, 94 and 96 can be tubing, line, coupling and the like. In a presently preferred embodiment membrane 36 and cathode 26 form a membrane assembly.
System 2 further comprises switching means 60 that are configured for switching between a C02 adsorption state and a regeneration state, and sensor 62 that is configured for measuring the C02 input and/or H2 input and/or C02 output and/or H2 output and/or C02 purity. In the illustrated embodiment sensor 62 is used for the switching between the states with switching means 60.
In an alternative embodiment electrochemical device 66 (Figure 2) comprises three compartments, anode compartment 8, cathode compartment 12 and intermediate compartment 18.
Anode compartment 8 comprises anode 92 and is separated from intermediate compartment 18 with membrane 70, wherein membrane 70 is preferably an AEM. Intermediate compartment 18 comprises ion exchange resin bed 50 and is separated from cathode compartment 12 with membrane 68, wherein membrane 68 is preferably an AEM. Cathode compartment 12 comprises cathode 26, which is operatively coupled with anode 92 via power supply 28. The flow direction through electrochemical device 66 is upstream and shown by arrow 72.
In another alternative embodiment electrochemical device 74 (Figure 3) comprises three compartments, anode compartment 8, cathode compartment 12 and intermediate compartment 18. Anode compartment 8 comprises anode 92 and is separated from intermediate compartment 18 with membrane 70, wherein membrane 70 is preferably an AEM. Intermediate compartment 18 comprises ion exchange resin bed 50 and 51, bipolar membrane 76 and membrane 86, wherein membrane 86 is preferably an AEM. Intermediate compartment 18 is separated from cathode compartment 12 with membrane 68, wherein membrane 68 is preferably an AEM. Bipolar membrane 76 and membrane 86 enable the separation of intermediate compartment 18 into intermediate sub-compartments 78, 80, 82 and 84. In the illustrated embodiment intermediate sub compartment 80 and 82 comprises ion exchange resin bed 50, compartment 78 comprises a fluid enabling the recovery and/or regeneration 88 of C02. Cathode compartment 12 comprises cathode 26, which is operatively coupled with anode 92 via power supply 28.
Method 100 (Figure 4) comprises providing an electrochemical device and/or system according to the invention 102. To operate the electrochemical device and/or system, the method comprises electrifying the electrochemical device 104 and providing a regeneration solution to an intermediate compartment 106. Method 100 further comprises forming protons (H+) in the anode compartment which can be provided to the intermediate compartment 108, desorbing C02 110, and separating C02 and regeneration solution 112. Separating C02 and regeneration solution 112 results in recovering C02 as a gas stream 114, wherein the purity of the recovered C02 is at least 85%, preferably of at least 90%, and more preferably of at least 95%.
Furthermore, method 100 comprises in-situ regenerating of the regeneration solution 116, wherein regenerating preferably comprises forming the washing solution. Step 116 is followed by separating the regenerated solution and build up hydrogen (H2) gas 118 and in-situ recovering the washing solution 124. The build up hydrogen (H2) gas can be provided to the anode compartment by providing build up hydrogen (H2) gas to the anode compartment 120.
In order to enable the system according to the invention to recover and/or regenerate C02, method 100 comprises providing a gas comprising C02122, such as C02 rich gas, to the system according to the invention. Method 100 further comprises removing gas comprising C02, such as C02 lean gas, from the ion exchange resin bed housing from the system according to the invention 126.
The ion exchange resin bed is treated by the following steps according the method of the invention, flushing the washing solution over the ion exchange resin bed 128, regenerating the ion exchange resin bed 130, and flushing the regeneration solution to the electrochemical device according to the invention 132. Method 100 further comprises providing a fluid through a fluid channel in the intermediate compartment 134.
Figure 5 shows experimental results of the electrochemical device according to the invention. In the experiments the anode compartment of the electrochemical device according to the invention was continuously fed with hydrogen gas. The intermediate compartment was fed with an aqueous solution containing 0.15 M NaHC03 and 0.175 M Na2C03 and recirculated at a flow rate of 80 mL/min. The cathode compartment was charged with a 0.5 M NaOH solution, and recirculated at a flow rate of 80 mL/min. The pH and conductivity were measured at the outlet of the intermediate compartment. The amount of C02 produced was measured with a C02 mass flow meter. After an initial transition time, the applied voltage reaches a steady-state value (Figure 5A). In the intermediate compartment, the pH decreases due to the transport of H+ from the anode (Figure 5B). At the same time, the solution conductivity decreases due to transport of Na+ towards the cathode (Figure 5C). When the pH drops lower than pH = 6.8, C02 is desorbed from the solution and detected in the C02 gas-liquid separator (Figure 5D). The results show the opportunities of the electrochemical device according to the invention for regeneration and/or recovery of C02 and/or regenerating the regeneration solution to washing liquid.
Figure 6 shows experimental results of the electrochemical device according to the invention. In the experiments the anode compartment of the electrochemical device according to the invention was continuously fed with hydrogen gas. Initially, the intermediate compartment and cathode compartment were fed with an aqueous solution containing 0.15 M NaHC0 and 0.175 M Na2C0 at a flow rate of 150 mL/min. The first 1.7 hours of the reaction time, the anode compartment, the intermediate compartment and the cathode compartment (these compartments are part of the electrochemical cell) were operated batch wise. In other words, without inflow or outflow from the intermediate or cathode compartment. After 1.7 hours the electrochemical device according to the invention was operated in a continuous mode. The intermediate compartment was fed with an aqueous solution containing 0.15 M NaHC03 and 0.175 M Na2C03 at a flow rate of 2.3 mL/min, and recirculated at a flow rate of at least 80 mL/min. Preferably the recirculation is performed at a flow rate of at most 200 mL/min. To keep the total volume of solution constant in the cell, the excess solution of the intermediate compartment was recirculated to the cathode compartment, while the excess solution from the cathode compartment was discarded. To keep the total volume of solution constant in the cell, the excess solution of the intermediate compartment was recirculated to the cathode compartment, while the excess solution from the cathode compartment was discarded. The pH and conductivity were measured at the outlet of the
intermediate compartment. The amount of C02 produced was measured with a C02 mass flow meter. After an initial transition time, the applied voltage reaches a steady-state value (Figure 6A). In the intermediate compartment, the pH decreases due to the transport of H+ from the anode (Figure 6B). At the same time, the solution conductivity decreases due to transport of Na+ towards the cathode (Figure 6C). During the continuous operation the pH drops lower than pH = 6.5, C02 is desorbed from the solution and detected in the C02 gas-liquid separator (Figure 6D). The results show the opportunities of the electrochemical device according to the invention for regeneration and/or recovery of C02 and/or regenerating the regeneration solution to washing liquid. This experiment shows efficient and effective recovery and/or regeneration of carbon dioxide from a stream.
The present invention is by no means limited to the above described preferred embodiments and/or experiments thereof. The rights sought are defined by the following claims within the scope of which many modifications can be envisaged.
Claims
1. Electrochemical device for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration solution from an ion exchange resin bed, comprising: an electrochemical device housing comprising:
- an anode compartment, provided with at least one anode compartment inlet that is configured for providing a liquid and/or gas to the anode compartment;
- a cathode compartment, provided with at least one cathode compartment inlet that is configured for providing a liquid and/or gas to the cathode compartment, and provided with at least one cathode compartment outlet that is configured for removing a liquid and/or gas from the cathode compartment; and
- an intermediate compartment, provided between the anode compartment and the cathode compartment, provided with at least one intermediate compartment inlet that is configured to provide the stream to the intermediate compartment, and at least one intermediate compartment outlet; an electrode assembly operatively connecting the anode compartment and the cathode compartment, and comprising at least one anode and one cathode; a power supply, to provide electricity to the electrode assembly; and a C02 gas-liquid separator, wherein the C02 gas-liquid separator is operatively coupled with the intermediate compartment outlet and the cathode compartment inlet.
2. Electrochemical device according to claim 1 , wherein the electrode assembly comprises a membrane -electrode assembly and/or a gas-diffusion electrode assembly.
3. Electrochemical device according to claim 2, wherein the intermediate compartment and the anode compartment are separated by the membrane -electrode assembly or the gas-diffusion electrode assembly and/or the intermediate compartment and the cathode compartment are separated by the membrane-electrode assembly or a gas-diffusion electrode assembly.
4. Electrochemical device according to any one of the preceding claims, further comprising a gas-liquid separator, wherein the gas-liquid separator is operatively coupled with the cathode compartment outlet and the anode compartment inlet, and wherein the separated gas flows to the anode compartment.
5. Electrochemical device according to any one of the preceding claims, wherein the C02 gas-liquid separator further comprises a C02 gas release.
6. Electrochemical device according to any one of the preceding claims, wherein the C02 is recovered from the C02 gas-liquid separator as a gas stream with a purity of at least 85%, preferably of at least 90%, and more preferably of at least 95%.
7. Electrochemical device according to any one of the preceding claims, wherein the anode compartment further comprises at least one anode compartment outlet that is configured for removing a liquid and/or gas from the anode compartment.
8. Electrochemical device according to any one of the preceding claims, wherein the intermediate compartment comprises an ion exchange resin bed.
9. Electrochemical device according to claim 8, wherein the ion exchange resin bed is an anion exchange resin bed and/or size exclusion ion exchange resin bed.
10. Electrochemical device according to any one of the preceding claims, further comprising at least one bipolar membrane, configured for separating the intermediate compartment into at least two intermediate sub-compartments.
11. Electrochemical device according to claim 10, wherein the ion exchange resin bed is provided in at least one of the at least two intermediate sub-compartments, and wherein a liquid compartment is provided in at least an other one of the at least two intermediate sub-compartments.
12. Electrochemical device according to any one of the preceding claims, further comprising an additional hydrogen (H2) gas and/or nitrogen (N2) gas input, wherein the gas input is configured for providing hydrogen (H2) gas and/or nitrogen (N2) gas to the anode compartment.
13. Electrochemical device according to any one of the preceding claims, wherein the stream comprises a buffer.
14. Electrochemical device according to claim 13, wherein the buffer is one or more selected from the group of aqueous sodium chloride, aqueous potassium chloride, aqueous potassium phosphate, aqueous sodium phosphate, aqueous sodium acetate, aqueous acetic acid, aqueous boric acid, aqueous citric acid, aqueous phosphoric acid.
15. Electrochemical device according to any one of the preceding claims, wherein the cathode compartment further comprises a catalyst, wherein the catalyst is one or more selected from the group of electrochemical catalysts, chemical catalyst, and microbial catalyst.
16. System for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration solution from an ion exchange resin bed, comprising: an electrochemical device according to any one of the preceding claims; and an ion exchange resin bed housing, comprising:
- an ion exchange resin bed;
- at least one ion exchange resin bed fluid inlet that is configured for providing a fluid to the ion exchange resin bed, such as a washing solution and/or solvent comprising C02;
- at least one ion exchange resin bed gas inlet that is configured for providing a gas comprising C02, such as C02 rich gas, to the ion exchange resin bed;
- at least one ion exchange resin bed fluid outlet that is configured for removing a solvent, such as C02 lean solvent and/or regeneration solution, from the ion exchange resin bed; and
- at least one ion exchange resin bed gas outlet that is configured for removing a gas, such as C02 lean gas, from the ion exchange resin bed.
17. System according to claim 16, wherein the ion exchange resin bed comprises an anion exchange resin bed and/or size exclusion ion exchange resin bed.
18. System according to claim 16 or 17, further comprising switching means that are configured for switching between a C02 adsorption state and a regeneration state.
19. System according to any one of the claims 16 - 18, further comprising at least one sensor that is configured for measuring the C02 input and/or H2 input and/or C02 output and/or H2 output and/or C02 purity.
20. Method for electrochemically recovery and/or regeneration of carbon dioxide (C02) from a stream, such as a regeneration solution from an ion exchange resin bed, comprising the steps of:
- providing an electrochemical device according to any one of the claims 1 - 15 and/or system according to any one of the claims 16 - 19;
- electrifying the electrochemical device;
- providing an regeneration solution to an intermediate compartment;
- forming protons (H+) in the anode compartment which can be provided to the intermediate compartment;
- desorbing C02; separating C02 and regeneration solution;
- in-situ regenerating of the regeneration solution, preferably forming the washing solution; separating the regenerated solution and build up hydrogen (H2) gas; and
- in-situ recovering the washing solution.
21. Method according to claim 20, wherein C02 is recovered as gas stream with a purity of at least 85%, preferably of at least 90%, and more preferably of at least 95%.
22. Method according to claim 20 or 21, wherein the regeneration solution comprises a wet regeneration solution comprising adsorbed C02.
23. Method according to any one of the claims 20, 21 or 22, further comprising the step of providing a gas comprising C02, such as C02 rich gas, to the system according to any one of the claims 16 - 19.
24. Method according to claim 23, wherein the gas comprising C02 is a wet gas comprising C02.
25. Method according to any one of the claims 20 - 24, further comprising the step of removing gas comprising C02, such as C02 lean gas, from the ion exchange resin bed housing from the system according to any one of the claims 16 - 19.
26. Method according to any one of the claims 20 - 25, further comprising the steps of:
- flushing the washing solution over the ion exchange resin bed;
- regenerating the ion exchange resin bed; and
- flushing the regeneration solution to the electrochemical device according to any one of the claims 1 - 15.
27. Method according to any one of the claims 20 - 26, further comprising the step of providing a fluid through a fluid channel in the intermediate compartment.
28. Method according to any one of the claims 20 - 27, further comprising the step of providing a buffer to the regeneration solution.
29. Method according to any one of the claims 20 - 28, further comprising the step of providing a catalyst to the cathode compartment.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NL2025044 | 2020-03-04 | ||
| NL2025044A NL2025044B1 (en) | 2020-03-04 | 2020-03-04 | Electrochemical device, system and method for electrochemically recovery and/or regeneration of carbon dioxide from a stream |
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| Publication Number | Publication Date |
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| WO2021177823A1 true WO2021177823A1 (en) | 2021-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/NL2021/050143 Ceased WO2021177823A1 (en) | 2020-03-04 | 2021-03-03 | Electrochemical device, system and method for electrochemically recovery and/or regeneration of carbon dioxide from a stream |
Country Status (2)
| Country | Link |
|---|---|
| NL (1) | NL2025044B1 (en) |
| WO (1) | WO2021177823A1 (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114515494A (en) * | 2022-01-21 | 2022-05-20 | 浙江大学 | Direct air capture carbon dioxide energy saving system and method with precise ion control |
| US11471829B2 (en) * | 2019-01-14 | 2022-10-18 | Skyre, Inc. | Electrochemical carbon dioxide recovery system |
| US11502323B1 (en) | 2022-05-09 | 2022-11-15 | Rahul S Nana | Reverse electrodialysis cell and methods of use thereof |
| US11502322B1 (en) | 2022-05-09 | 2022-11-15 | Rahul S Nana | Reverse electrodialysis cell with heat pump |
| US11855324B1 (en) | 2022-11-15 | 2023-12-26 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell with heat pump |
| US12040517B2 (en) | 2022-11-15 | 2024-07-16 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell and methods of use thereof |
| CN119240955A (en) * | 2024-12-06 | 2025-01-03 | 南京大学 | A microbial electrocatalytic carbon capture membrane and its preparation method and application |
| WO2025081171A1 (en) * | 2023-10-12 | 2025-04-17 | Arizona Board Of Regents On Behalf Of Arizona State University | Biocompatible moisture-swing co2 sorbents for co2 capture and delivery to co2-consuming microorganisms and method for the same |
| US12341228B2 (en) | 2022-11-15 | 2025-06-24 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell and methods of use thereof |
| US12486585B2 (en) | 2021-03-17 | 2025-12-02 | Electrasteel, Inc. | Carbon capture using electrochemically-produced acid and base |
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| US20170072361A1 (en) * | 2014-03-07 | 2017-03-16 | Korea Institute Of Energy Research | Carbon dioxide collecting apparatus and method using independent power generation means |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US11471829B2 (en) * | 2019-01-14 | 2022-10-18 | Skyre, Inc. | Electrochemical carbon dioxide recovery system |
| US12486585B2 (en) | 2021-03-17 | 2025-12-02 | Electrasteel, Inc. | Carbon capture using electrochemically-produced acid and base |
| CN114515494B (en) * | 2022-01-21 | 2022-11-25 | 浙江大学 | Direct air capture carbon dioxide energy saving system and method with precise ion control |
| CN114515494A (en) * | 2022-01-21 | 2022-05-20 | 浙江大学 | Direct air capture carbon dioxide energy saving system and method with precise ion control |
| US12107308B2 (en) | 2022-05-09 | 2024-10-01 | Rahul S Nana | Reverse electrodialysis cell and methods of use thereof |
| US11502323B1 (en) | 2022-05-09 | 2022-11-15 | Rahul S Nana | Reverse electrodialysis cell and methods of use thereof |
| US11502322B1 (en) | 2022-05-09 | 2022-11-15 | Rahul S Nana | Reverse electrodialysis cell with heat pump |
| US11563229B1 (en) | 2022-05-09 | 2023-01-24 | Rahul S Nana | Reverse electrodialysis cell with heat pump |
| US11611099B1 (en) | 2022-05-09 | 2023-03-21 | Rahul S Nana | Reverse electrodialysis cell and methods of use thereof |
| US11699803B1 (en) | 2022-05-09 | 2023-07-11 | Rahul S Nana | Reverse electrodialysis cell with heat pump |
| US11855324B1 (en) | 2022-11-15 | 2023-12-26 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell with heat pump |
| US12341228B2 (en) | 2022-11-15 | 2025-06-24 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell and methods of use thereof |
| US12374711B2 (en) | 2022-11-15 | 2025-07-29 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell with heat pump |
| US12040517B2 (en) | 2022-11-15 | 2024-07-16 | Rahul S. Nana | Reverse electrodialysis or pressure-retarded osmosis cell and methods of use thereof |
| WO2025081171A1 (en) * | 2023-10-12 | 2025-04-17 | Arizona Board Of Regents On Behalf Of Arizona State University | Biocompatible moisture-swing co2 sorbents for co2 capture and delivery to co2-consuming microorganisms and method for the same |
| CN119240955A (en) * | 2024-12-06 | 2025-01-03 | 南京大学 | A microbial electrocatalytic carbon capture membrane and its preparation method and application |
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