WO2021166942A1 - Phase contrast film, circular-polarizing plate, and display device - Google Patents
Phase contrast film, circular-polarizing plate, and display device Download PDFInfo
- Publication number
- WO2021166942A1 WO2021166942A1 PCT/JP2021/005871 JP2021005871W WO2021166942A1 WO 2021166942 A1 WO2021166942 A1 WO 2021166942A1 JP 2021005871 W JP2021005871 W JP 2021005871W WO 2021166942 A1 WO2021166942 A1 WO 2021166942A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- group
- liquid crystal
- crystal compound
- extending portion
- retardation film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
Definitions
- the present invention relates to a retardation film, a circularly polarizing plate, and a display device.
- a retardation film having a refractive index anisotropy is applied to various applications such as an antireflection film for a display device and an optical compensation film for a liquid crystal display device. From the viewpoint of application to various applications, it is required that the Nz coefficient of the retardation film is around 0.50 (specifically, about 0.40 to 0.60).
- Patent Document 1 discloses a retardation film containing a layer-separated structure that expresses structural birefringence as a retardation film that satisfies the Nz coefficient as described above.
- the retardation film is required to exhibit anti-wavelength dispersibility.
- the present inventor examined the characteristics of the retardation film described in Patent Document 1, it did not show reverse wavelength dispersibility, and further improvement was required.
- the present invention provides a retardation film having an inverse wavelength dispersibility and an Nz coefficient of around 0.50 (specifically, 0.40 to 0.60). Make it an issue.
- Another object of the present invention is to provide a circularly polarizing plate and a display device.
- the structural birefringent member is a member in which a plurality of extending portions extending in one direction are periodically arranged in a direction orthogonal to one direction.
- the extending portion is a member formed by orienting and fixing the liquid crystal compound.
- the direction of the slow axis of the extending part is substantially parallel to one direction,
- the member according to (1) or (2), wherein the extending portion is a member formed by using a composition containing a liquid crystal compound having two or more polymerizable groups and exhibiting inverse wavelength dispersibility. Phase difference film.
- a retardation film having an inverse wavelength dispersibility and an Nz coefficient of around 0.50 (specifically, 0.40 to 0.60). Further, according to the present invention, a circularly polarizing plate and a display device can be provided.
- the slow axis is defined at 550 nm unless otherwise noted.
- Re ( ⁇ ) and Rth ( ⁇ ) represent in-plane retardation and thickness direction retardation at wavelength ⁇ , respectively. Unless otherwise specified, the wavelength ⁇ is 550 nm.
- Re ( ⁇ ) and Rth ( ⁇ ) are values measured at a wavelength ⁇ in AxoScan (manufactured by Axometrics).
- the average refractive index values of the main optical films are illustrated below: cellulose acylate (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethylmethacrylate (1.49), And polystyrene (1.59).
- light means active light or radiation, for example, the emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excima laser, extreme ultraviolet rays (EUV light: Extreme Ultraviolet), X rays, ultraviolet rays, and the like. It also means an electron beam (EB: Electron Beam) or the like. Of these, ultraviolet rays are preferable.
- visible light refers to light having a wavelength of 400 to 700 nm. Further, in the present specification, unless otherwise specified, the measurement wavelength is 550 nm.
- the bonding direction of the divalent group (for example, -COO-) described in the present specification is not particularly limited.
- L in X-LY is -COO-, it is bonded to the X side. If the position is * 1 and the position connected to the Y side is * 2, L may be * 1-O-CO- * 2 or * 1-CO-O- * 2. May be good.
- anti-wavelength dispersibility and an Nz coefficient in the vicinity of 0.5 are achieved by using a structural birefringent member that satisfies a predetermined requirement.
- FIG. 1 shows a schematic perspective view of an embodiment of the retardation film of the present invention.
- FIG. 2 is a view showing a yz cross-sectional view (a partially enlarged view of the yz cross section) of the retardation film of FIG. 1
- FIG. 3 is a position including an extending portion of the retardation film of FIG. It is a figure which shows the xz cross-sectional view (partially enlarged view of the xz cross section).
- the retardation film 10 has a substrate 12 and a structural birefringent member 14 arranged on the substrate 12.
- the structural birefringent member 14 is composed of four extending portions 16. Each extending portion 16 extends in the x direction, and the extending portions 16 are periodically arranged in the y direction (the direction orthogonal to the extending direction of the extending portion 16).
- extending portions 16 In FIG. 1, only four extending portions 16 are described, but the number thereof is not particularly limited and may be more than four.
- the number of extending portions is preferably 10,000 or more, and more preferably 1,000,000 or more.
- the shapes of the plurality of extending portions 16 usually have the same shape, but the present invention is not limited to this embodiment, and the extending portions 16 may have different shapes.
- the extending portion 16 extends in the x direction.
- the shape of the extending portion 16 in the cross section (yz cross section) orthogonal to the extending direction is trapezoidal in FIG. That is, the extending portion 16 is a member that extends in one direction and has a trapezoidal cross section in a cross section orthogonal to the extending direction.
- the cross-sectional shape of the extending portion is not limited to this aspect, and may be, for example, a rectangular shape or a semicircular shape.
- the size of the angle ⁇ 1 formed by the side in contact with the substrate 12) and the hypotenuse 16b is not particularly limited, but is preferably 70 to 90 °, more preferably 80 to 90 °.
- the extending portions 16 are arranged at predetermined intervals P along the y direction.
- the period P corresponds to the distance between the centers of the extending portions 16.
- the center of the extending portion 16 means the center position of the extending portion 16 (the center position in the width direction of the extending portion 16) in the direction orthogonal to the extending direction of the extending portion 16.
- the ratio of the height H of the extending portion to the period P in which the extending portion 16 is arranged is inverse wavelength dispersion.
- the height H of the extending portion 16 is not particularly limited, but 300 to 1000 nm is preferable, and 500 to 800 nm is more preferable, from the viewpoint that the effect of the present invention is more excellent.
- the period P of the extending portion 16 is not particularly limited, but 700 nm or less is preferable, and 600 nm or less is more preferable, from the viewpoint that the effect of the present invention is more excellent.
- the lower limit is preferably 200 nm or more, more preferably 300 nm or more.
- the retardation film may satisfy the following requirement 2.
- Requirement 2 The period in which the extending portion is arranged is 700 nm or less.
- the maximum width in the cross section orthogonal to the extending direction of the extending portion 16 is not particularly limited, but 200 to 650 nm is preferable, and 250 to 600 nm is more preferable from the viewpoint of more excellent effect of the present invention.
- the maximum width corresponds to the largest width of the extending portion along the direction parallel to the substrate in a cross section orthogonal to the extending direction of the extending portion.
- the extending portion 16 is shown in FIG. In the case of the trapezoidal shape as shown, the length of the side 16a corresponds to the maximum width.
- the retardation film satisfies the requirements specified in the first embodiment or the second embodiment described later.
- the retardation film of the present invention is a member in which the extending portion is formed by orienting and fixing the liquid crystal compound, and the extending portion extends in the direction of the slow phase axis (in-plane slow phase axis) of the extending portion.
- the structural birefringent member which is substantially parallel to the existing one direction, satisfies the following requirement 1 or 2.
- Requirement 1 The liquid crystal compound is a liquid crystal compound exhibiting reverse wavelength dispersibility.
- Requirement 2 The period in which the extending portion is arranged is 700 nm or less.
- the extending portion is a member formed by aligning and fixing the liquid crystal compound, and the direction of the slow axis of the extending portion is substantially parallel to one direction in which the extending portion extends.
- the liquid crystal compound is a rod-shaped liquid crystal compound
- FIG. 3 is an xz cross-sectional view (partially enlarged view) of the extending portion of the retardation film 10.
- the extending portion 16 shown in FIG. 3 is a member formed by aligning and fixing the liquid crystal compound LC.
- the extending portion 16 is a member formed by fixing a rod-shaped liquid crystal compound that is homogenically oriented.
- the "fixed” state is a state in which the orientation of the liquid crystal compound is maintained. Specifically, in the temperature range of 0 to 50 ° C., and more severely, -30 to 70 ° C., the member has no fluidity, and the orientation form is changed by an external field or an external force. It is preferable that the state is such that the fixed orientation form can be kept stable.
- the homogeneous orientation is a state in which the molecular axes of the liquid crystal compound (for example, the major axis in the case of a rod-shaped liquid crystal compound) are arranged horizontally and in the same direction with respect to the member surface (for example).
- the term "horizontal” does not require that the liquid crystal compound be strictly horizontal, but means an orientation in which the inclination angle formed by the average molecular axis of the liquid crystal compound with the surface of the member is less than 20 °.
- the same direction does not require that the directions are exactly the same, and when the directions of the slow axis are measured at any 20 positions in the plane, the slow axes at 20 points are measured. It is assumed that the maximum difference between the slow axis orientations of the two slow axis orientations (the difference between the two slow axis orientations having the maximum difference among the 20 slow axis orientations) is less than 10 °. ..
- the direction of the slow axis of the extending portion 16 is substantially parallel to the one direction (x direction) in which the extending portion 16 extends.
- Approximately parallel means that the angle (acute angle) formed by the direction of the slow axis of the extending portion 16 and the extending direction of the extending portion 16 is within a range of 5 ° or less (within a range of 0 to 5 °). It is preferable that the temperature is within the range of 3 ° or less (within the range of 0 to 3 °).
- the method of measuring the direction of the slow axis of the extending portion is as follows.
- An optically isotropic material for example, an isotropic liquid such as immersion oil, or a cured product obtained by filling a transparent and curable liquid composition and then curing.
- a transparent and curable liquid composition Preferably, an acrylate composition or an epoxy composition, which can be used as a transparent ultraviolet curable adhesive
- a polarization Raman measurement method is performed to obtain the extending portion. The direction of the slow axis can be obtained. More specifically, the polarized Raman measurement is performed by setting the excitation laser wavelength to 785 nm and the excitation laser output to about 30 mW in the sample portion using NanoFinder30 manufactured by Tokyo Instruments.
- the angle formed by the orientation of the surface of the sample on which the laser polarization is incident and the direction of the electric field of the incident laser polarization is changed from 0 ° to 180 ° in 15 ° increments, and the polarized light parallel to the incident laser polarization electric field is measured.
- the component (I parallel) and the perpendicular polarization component (I vertical) are spectrally detected using an analyzer. Furthermore, for bands with peaks derived from the molecular skeleton, fitting analysis based on the least squares method was performed using the second-order orientation parameter and the fourth-order orientation parameter as variables using a theoretically derived equation, and the slow axis. Get direction.
- the structural birefringent member satisfies the above-mentioned requirement 1 or requirement 2. If the above requirement 1 or requirement 2 is satisfied, the inverse wavelength dispersibility of the retardation film is achieved.
- Requirement 1 means that the liquid crystal compound constituting the extending portion is a liquid crystal compound exhibiting reverse wavelength dispersibility.
- the term "liquid crystal compound exhibiting reverse wavelength dispersibility” means that the in-plane retardation (Re) value at a specific wavelength (visible light range) of an optically anisotropic film prepared using this compound is measured. At that time, it means a compound that satisfies the relationship between the following formulas (A) and (B).
- Re (450) represents the in-plane retardation of the optically anisotropic film at a wavelength of 450 nm
- Re (550) represents the in-plane retardation of the optically anisotropic film at a wavelength of 550 nm
- Re (650) represents the optical difference at a wavelength of 650 nm.
- the liquid crystal compound exhibiting forward wavelength dispersibility is as follows when the in-plane retardation (Re) value at a specific wavelength (visible light range) of an optically anisotropic film produced using this compound is measured. It means a compound that satisfies the relationship between the formula (E) and the formula (F) of. Equation (E) Re (450) / Re (550) ⁇ 1.00 Equation (F) Re (650) / Re (550) ⁇ 1.00
- Requirement 2 means that the period of the extending portion arranged periodically is 700 nm or less.
- the period of the extending portion is preferably 700 nm or less, more preferably 600 nm or less.
- the lower limit 200 nm or more is preferable, and 300 nm or more is more preferable.
- the period of the extending portion is 700 nm or less, the period of the extending portion and the wavelength of light in the visible light region are as large as each other. In such a case, a difference in refractive index between the x-direction and the y-direction of the structural birefringent member is likely to occur due to the influence of the extending portion for light having a longer wavelength.
- the difference in refractive index between the x-direction and the y-direction of the structural birefringent member at a wavelength of 650 nm becomes larger than the difference in refractive index between the x-direction and the y-direction of the structural birefringent member at a wavelength of 450 nm.
- Reverse wavelength dispersibility is achieved.
- the substrate and the extending portion may be made of the same material. That is, the substrate and the extending portion may be integrally formed instead of being made of separate members.
- the method for producing the above-mentioned retardation film is not particularly limited, and a known method is adopted.
- Examples of the method for producing a retardation film include a so-called imprint method and a mask exposure method.
- imprint method a composition containing a liquid crystal compound is applied onto a substrate to form a coating film, the liquid crystal compound in the coating film is oriented, and then a mold having an uneven structure on the surface is formed. Is pressed against the coating film to transfer the uneven structure of the mold to the coating film to form a structural birefringent member on the substrate.
- a composition containing a liquid crystal compound having a polymerizable group is applied onto a substrate to form a coating film, the liquid crystal compound in the coating film is oriented, and then a predetermined pattern is used.
- a method of forming a structural birefringent member on a substrate by exposing a coating film through the mask of the above and removing an unexposed portion can be mentioned. From the viewpoint of productivity, the imprint method is preferable. Hereinafter, the imprint method will be described in detail.
- the imprint method has the following steps.
- Step 1 A composition containing a liquid crystal compound is applied onto a substrate to form a coating film.
- Step 2 A step of orienting a liquid crystal compound in the coating film.
- Step 3 A mold having an uneven structure on the surface is used as a coating film. Step of pressing and transferring the uneven structure of the mold to the coating film.
- Step 4 A step of curing the coating film to which the uneven structure of the mold is transferred.
- Step 1 is a step of applying a composition containing a liquid crystal compound on a substrate to form a coating film. By carrying out this step, as shown in FIG. 4, the coating film 18 is formed on the substrate 12.
- the members and materials used will be described in detail.
- the substrate used is a member that functions as a substrate for applying the composition.
- the substrate may be a so-called temporary substrate (temporary support).
- the substrate temporary substrate
- examples of the substrate (temporary substrate) include a plastic substrate and a glass substrate.
- the material constituting the plastic substrate include polyester resin such as polyethylene terephthalate, polycarbonate resin, (meth) acrylic resin, epoxy resin, polyurethane resin, polyamide resin, polyolefin resin, cellulose resin, silicone resin, and polyvinyl alcohol. ..
- the thickness of the substrate may be about 5 to 1000 ⁇ m, preferably 10 to 250 ⁇ m, and more preferably 15 to 90 ⁇ m.
- an alignment film may be arranged on the substrate.
- the alignment film generally contains a polymer as a main component.
- the polymer for an alignment film has been described in a large number of documents, and a large number of commercially available products are available.
- As the polymer for the alignment film polyvinyl alcohol, polyimide, or a derivative thereof is preferable. It is preferable that the alignment film is subjected to a known rubbing treatment. Further, as the alignment film, a photoalignment film may be used.
- the thickness of the alignment film is preferably 0.01 to 10 ⁇ m, more preferably 0.01 to 1 ⁇ m.
- the type of liquid crystal compound is not particularly limited. Generally, a liquid crystal compound can be classified into a rod-shaped type (rod-shaped liquid crystal compound) and a disk-shaped type (discotic liquid crystal compound) according to its shape. Further, the liquid crystal compound can be classified into a small molecule type and a high molecular type.
- a polymer generally refers to a polymer having a degree of polymerization of 100 or more (Polymer Physics / Phase Transition Dynamics, Masao Doi, p. 2, Iwanami Shoten, 1992). In the present invention, any liquid crystal compound can be used, but it is preferable to use a rod-shaped liquid crystal compound or a discotic liquid crystal compound, and it is more preferable to use a rod-shaped liquid crystal compound.
- rod-shaped liquid crystal compounds Two or more kinds of rod-shaped liquid crystal compounds, two or more kinds of discotic liquid crystal compounds, or a mixture of a rod-shaped liquid crystal compound and a discotic liquid crystal compound may be used.
- the rod-shaped liquid crystal compound include the liquid crystal compounds described in claim 1 of JP-A No. 11-513019 and paragraphs 0026 to 0098 of JP-A-2005-289980.
- the discotic liquid crystal compound include the liquid crystal compounds described in paragraphs 0020 to 0067 of JP-A-2007-108732 and paragraphs 0013 to 0108 of JP-A-2010-2404038.
- the liquid crystal compound preferably has a polymerizable group. That is, the liquid crystal compound is preferably a polymerizable liquid crystal compound. When the liquid crystal compound has a polymerizable group, the orientation state of the liquid crystal compound can be easily fixed by the curing treatment described later.
- the type of polymerizable group contained in the liquid crystal compound is not particularly limited, a functional group capable of an addition polymerization reaction is preferable, a polymerizable ethylenically unsaturated group or a ring-polymerizable group is more preferable, and a (meth) acryloyl group or a vinyl group is preferable. , Styryl group, or allyl group is more preferable.
- the number of polymerizable groups contained in the liquid crystal compound is not particularly limited, but is preferably 2 or more. The upper limit is not particularly limited, but it is often 10 or less.
- the liquid crystal compound preferably exhibits reverse wavelength dispersibility, and more preferably a liquid crystal compound having two or more polymerizable groups and exhibiting reverse wavelength dispersibility.
- a polymerizable liquid crystal compound represented by the formula (X) is preferable.
- the polymerizable liquid crystal compound represented by the formula (X) is a compound exhibiting liquid crystallinity.
- R 1 , R 2 , R 3 and R 4 independently represent a hydrogen atom, a fluorine atom or an alkyl group having 1 to 4 carbon atoms.
- the plurality of R 1 , the plurality of R 2 , the plurality of R 3 and the plurality of R 4 may be the same or different from each other. good.
- G 1 and G 2 are each independently a divalent alicyclic hydrocarbon group having 5 to 8 carbon atoms, a group formed by linking a plurality of the alicyclic hydrocarbon groups, an aromatic hydrocarbon group, or an aromatic hydrocarbon group.
- the group formed by linking a plurality of the alicyclic hydrocarbon groups means a group formed by connecting divalent alicyclic hydrocarbon groups having 5 to 8 carbon atoms in a single bond. Further, the group formed by linking the plurality of the aromatic hydrocarbon groups means a group formed by connecting the aromatic hydrocarbon groups with a single bond.
- L 1 and L 2 each independently represent a monovalent organic group, and at least one selected from the group consisting of L 1 and L 2 represents a monovalent group having a polymerizable group.
- Ar represents any aromatic ring selected from the group consisting of groups represented by the formulas (Ar-1) to (Ar-7).
- Q 1 represents N or CH
- Q 2 represents -S-, -O-, or -N (R 7 )-
- R 7 is a hydrogen atom or Representing an alkyl group having 1 to 6 carbon atoms
- Y 1 represents an aromatic hydrocarbon group having 6 to 12 carbon atoms or an aromatic heterocyclic group having 3 to 12 carbon atoms, which may have a substituent. show.
- Examples of the alkyl group having 1 to 6 carbon atoms indicated by R 7 include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group and an n-pentyl group. Groups and n-hexyl groups can be mentioned.
- Examples of the aromatic hydrocarbon group having 6 to 12 carbon atoms indicated by Y 1 include an aryl group such as a phenyl group, a 2,6-diethylphenyl group, and a naphthyl group.
- Examples of the aromatic heterocyclic group having 3 to 12 carbon atoms indicated by Y 1 include heteroaryl groups such as a thienyl group, a thiazolyl group, a frill group, and a pyridyl group. Further , examples of the substituent that Y 1 may have include an alkyl group, an alkoxy group, and a halogen atom.
- the alkyl group is preferably an alkyl group having 1 to 18 carbon atoms, and an alkyl group having 1 to 8 carbon atoms (for example, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group).
- alkyl groups having 1 to 4 carbon atoms are even more preferred, and methyl or ethyl groups are particularly preferred.
- the alkyl group may be linear, branched, or cyclic.
- an alkoxy group having 1 to 18 carbon atoms is preferable, and an alkoxy group having 1 to 8 carbon atoms (for example, a methoxy group, an ethoxy group, an n-butoxy group, and a methoxyethoxy group) is more preferable.
- An alkoxy group having 1 to 4 carbon atoms is more preferable, and a methoxy group or an ethoxy group is particularly preferable.
- the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and among them, a fluorine atom or a chlorine atom is preferable.
- Z 1 , Z 2 and Z 3 are independently hydrogen atoms, monovalent aliphatic hydrocarbon groups having 1 to 20 carbon atoms, and carbons, respectively.
- a monovalent alicyclic hydrocarbon group having a number of 3 to 20, a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms, a halogen atom, a cyano group, a nitro group, -OR 8 , -NR 9 R 10 , or , -SR 11 and R 8 to R 11 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and Z 1 and Z 2 may be bonded to each other to form an aromatic ring. good.
- an alkyl group having 1 to 15 carbon atoms is preferable, an alkyl group having 1 to 8 carbon atoms is more preferable, and a methyl group, an ethyl group, an isopropyl group, and tert are preferable.
- -Pentyl group (1,1-dimethylpropyl group), tert-butyl group, or 1,1-dimethyl-3,3-dimethyl-butyl group is more preferable, and methyl group, ethyl group, or tert-butyl group. Is particularly preferable.
- Examples of the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclodecyl group, a methylcyclohexyl group, and the like.
- Monocyclic saturated hydrocarbon groups such as ethylcyclohexyl group; cyclobutenyl group, cyclopentenyl group, cyclohexenyl group, cycloheptenyl group, cyclooctenyl group, cyclodecenyl group, cyclopentadienyl group, cyclohexadienyl group, cyclooctadienyl group, And monocyclic unsaturated hydrocarbon groups such as cyclodecadien; bicyclo [2.2.1] heptyl group, bicyclo [2.2.2] octyl group, tricyclo [5.2.1.0 2,6 ] Decyl group, tricyclo [3.3.1.1 3,7 ] decyl group, tetracyclo [6.2.1.1 3,6 .
- Dodecyl group polycyclic saturated hydrocarbon group such as adamantyl group; and the like.
- the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms include a phenyl group, a 2,6-diethylphenyl group, a naphthyl group, and a biphenyl group, and an aryl group having 6 to 12 carbon atoms (an aryl group having 6 to 12 carbon atoms). Especially phenyl group) is preferable.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and among them, a fluorine atom, a chlorine atom, or a bromine atom is preferable.
- alkyl group having 1 to 6 carbon atoms represented by R 8 to R 11 include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, and a tert-butyl group. Examples thereof include an n-pentyl group and an n-hexyl group.
- a 1 and A 2 are independently derived from -O-, -N (R 12 )-, -S-, and -CO-, respectively.
- R 12 represents a hydrogen atom or substituent.
- Examples of the substituent represented by R 12 include the same substituents that Y 1 in the above formula (Ar-1) may have.
- X represents a non-metal atom of Group 14 to 16 to which a hydrogen atom or a substituent may be bonded.
- Examples of the non-metal atoms of Groups 14 to 16 indicated by X include an oxygen atom, a sulfur atom, a nitrogen atom having a substituent, and a carbon atom having a substituent.
- Examples of the substituent include a carbon atom having a substituent.
- aryl group for example, phenyl group and naphthyl group
- cyano group amino group, nitro group, alkylcarbonyl group, sulfo group, and hydroxyl group.
- R 2a- , -CR 3a CR 4a- , -NR 5a- , or a divalent linking group consisting of a combination of two or more of these, and R 1a to R 5a are independent hydrogen atoms, respectively. It represents a fluorine atom or an alkyl group having 1 to 4 carbon atoms.
- R 1b , R 2b and R 3b independently represent a hydrogen atom, a fluorine atom, or an alkyl
- SP 1 and SP 2 are independently single-bonded, linear or branched alkylene groups having 1 to 12 carbon atoms, or 1 to 12 carbon atoms.
- One or more of -CH 2- constituting the linear or branched alkylene group was replaced with -O-, -S-, -NH-, -N (Q)-, or -CO-.
- It represents a divalent linking group and Q represents a substituent. Examples of the substituent include the same substituents that Y 1 in the above formula (Ar-1) may have.
- examples of the linear or branched alkylene group having 1 to 12 carbon atoms include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a methylhexylene group, and the like.
- a petitene group is preferred.
- L 3 and L 4 each independently represent a monovalent organic group.
- the monovalent organic group include an alkyl group, an aryl group, and a heteroaryl group.
- the alkyl group may be linear, branched or cyclic, but linear is preferred.
- the number of carbon atoms of the alkyl group is preferably 1 to 30, more preferably 1 to 20, and even more preferably 1 to 10.
- the aryl group may be monocyclic or polycyclic, but monocyclic is preferable.
- the aryl group preferably has 6 to 25 carbon atoms, more preferably 6 to 10 carbon atoms.
- the heteroaryl group may be monocyclic or polycyclic.
- the number of heteroatoms constituting the heteroaryl group is preferably 1 to 3.
- the hetero atom constituting the heteroaryl group is preferably a nitrogen atom, a sulfur atom, or an oxygen atom.
- the heteroaryl group preferably has 6 to 18 carbon atoms, more preferably 6 to 12 carbon atoms.
- the alkyl group, the aryl group, and the heteroaryl group may be unsubstituted or have a substituent. Examples of the substituent include the same substituents that Y 1 in the above formula (Ar-1) may have.
- Ax has at least one aromatic ring selected from the group consisting of an aromatic hydrocarbon ring and an aromatic heterocycle, and has 2 to 30 carbon atoms. Represents an organic group.
- Ay is a hydrogen atom, an alkyl group having 1 to 12 carbon atoms which may have a substituent, or an aromatic hydrocarbon ring and aromatic. Represents an organic group having 2 to 30 carbon atoms and having at least one aromatic ring selected from the group consisting of group heterocycles.
- aromatic rings in Ax and Ay may have a substituent, and Ax and Ay may be bonded to each other to form a ring.
- Q 3 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms which may have a substituent. Examples of Ax and Ay include those described in paragraphs [0039] to [0995] of Patent Document 2 (International Publication No. 2014/010325).
- each substituent of the liquid crystal compound represented by the formula (X) refers to D 1 , D 2 , G 1 , G 2 , L relating to the compound (A) described in JP2012-021068. 1 , L 2 , R 4 , R 5 , R 6 , R 7 , X 1 , Y 1 , Q 1 , Q 2 are described as D 1 , D 2 , G 1 , G 2 , L 1 , L 2 , respectively.
- R 1 , R 2 , R 3 , R 4 , Q 1 , Y 1 , Z 1 , and Z 2 can be referred to, and the compound represented by the general formula (I) described in JP-A-2008-107767 can be referred to.
- a 1, a 2, and a 1 a description of X respectively, a 2, and X can refer for, Ax of the compound represented by the general formula described in WO 2013/018526 (I), Ay,
- the description regarding Q 1 can be referred to for Ax, Ay, and Q 3, respectively.
- Z 3 can refer to the description for Q 1 relates to compounds (A) described in JP-A-2012-021068.
- the organic group represented by L 1 and L 2 is preferably a group represented by -D 3- G 3- Sp-P 3, respectively.
- D 3 is synonymous with D 1.
- G 3 is a single bond, a divalent aromatic ring group or heterocyclic group having 6 to 12 carbon atoms, a group formed by linking a plurality of the aromatic ring groups or heterocyclic groups, and a divalent aromatic ring group having 5 to 8 carbon atoms. It represents an alicyclic hydrocarbon group or a group formed by linking a plurality of the alicyclic hydrocarbon groups, and the methylene group contained in the alicyclic hydrocarbon group is -O-, -S- or NR.
- R 7 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- the group in which the plurality of aromatic ring groups or heterocyclic groups are linked means a group in which divalent aromatic ring groups or heterocyclic groups having 6 to 12 carbon atoms are linked by a single bond.
- the group in which a plurality of the alicyclic hydrocarbon groups are linked means a group in which divalent alicyclic hydrocarbon groups having 5 to 8 carbon atoms are linked by a single bond.
- the G 3 preferred group wherein two cyclohexane rings are linked via a single bond.
- n represents an integer of 2 to 12
- m represents an integer of 2 to 6
- R 8 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- -CH 2 in the above group - hydrogen atoms may be substituted with a methyl group.
- P 3 represents a polymerizable group.
- the polymerizable group is not particularly limited, but a polymerizable group capable of radical polymerization or cationic polymerization is preferable.
- the radically polymerizable group include known radically polymerizable groups, and an acryloyl group or a methacryloyl group is preferable.
- the cationically polymerizable group include known cationically polymerizable groups, and examples thereof include an alicyclic ether group, a cyclic acetal group, a cyclic lactone group, a cyclic thioether group, a spiroorthoester group, and a vinyloxy group. Of these, an alicyclic ether group or a vinyloxy group is preferable, and an epoxy group, an oxetanyl group, or a vinyloxy group is more preferable.
- particularly preferable polymerizable groups include the following.
- alkyl group may be linear, branched or cyclic, and may be, for example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group or an isobutyl group.
- Se-butyl group, tert-butyl group, n-pentyl group, isopentyl group, neopentyl group, 1,1-dimethylpropyl group, n-hexyl group, isohexyl group, cyclopropyl group, cyclobutyl group, cyclopentyl group, and Cyclohexyl group can be mentioned.
- the content of the liquid crystal compound in the composition is not particularly limited, but is preferably 50% by mass or more, more preferably 70% by mass or more, based on the total solid content in the liquid crystal composition.
- the upper limit is not particularly limited, but in many cases, it is 90% by mass or less.
- the solid content means a component capable of forming a structural birefringent member from which the solvent has been removed, and is a solid content even if the property is liquid.
- the composition may contain components other than the liquid crystal compound.
- the composition may contain a solvent.
- the solvent include ester-based solvents, ether-based solvents, amide-based solvents, carbonate-based solvents, ketone-based solvents, aliphatic hydrocarbon-based solvents, alicyclic hydrocarbon-based solvents, aromatic hydrocarbon-based solvents, and halogenation.
- Examples include carbon-based solvents, water, and alcohol-based solvents.
- the composition may contain a polymerization initiator.
- a polymerization initiator When the composition contains a polymerization initiator, the polymerization of the liquid crystal compound having a polymerizable group proceeds more efficiently.
- the polymerization initiator include known polymerization initiators, photopolymerization initiators and thermal polymerization initiators, and photopolymerization initiators are preferable.
- the content of the polymerization initiator in the composition is not particularly limited, but is preferably 0.01 to 20% by mass, more preferably 0.5 to 10% by mass, based on the total solid content in the composition.
- the composition may contain a polymerizable monomer different from the liquid crystal compound.
- the polymerizable monomer include a radically polymerizable compound and a cationically polymerizable compound, and a polyfunctional radically polymerizable monomer is preferable.
- the polymerizable monomer include the polymerizable monomers described in paragraphs 0018 to 0020 in JP-A-2002-296423.
- the polymerizable monomer is preferably a non-liquid crystal compound (a monomer that does not exhibit liquid crystallinity), and more preferably a non-liquid crystal compound having two or more polymerizable groups.
- the content of the polymerizable monomer in the composition is not particularly limited, but is preferably 1 to 50% by mass, more preferably 5 to 30% by mass, based on the total mass of the liquid crystal compound.
- the composition may contain a surfactant, an orientation control agent, and the like in addition to the above-mentioned components.
- the method of applying the composition on the substrate is not particularly limited, and examples thereof include a wire bar coating method, an extrusion coating method, a direct gravure coating method, a reverse gravure coating method, and a die coating method. If necessary, after the composition is applied, a treatment of drying the coating film applied on the substrate may be performed. By carrying out the drying treatment, the solvent can be removed from the coating film.
- a substrate whose surface has been subjected to a rubbing treatment may be used as the substrate.
- an alignment film subjected to a predetermined rubbing treatment may be arranged on the substrate.
- Step 2 is a step of orienting the liquid crystal compound in the coating film.
- the treatment for orienting the liquid crystal compound is not particularly limited, but heat treatment is preferable.
- the heat treatment conditions the optimum conditions are selected according to the liquid crystal compound used.
- the heating temperature is often 10 to 250 ° C., more often 40 to 150 ° C., and even more often 50 to 130 ° C.
- the heating time is often 0.1 to 60 minutes, and more often 0.2 to 5 minutes.
- the orientation state of the liquid crystal compound differs depending on the material in the coating film. Examples of the orientation state include homogenius orientation.
- Step 3 is a step of pressing a mold having an uneven structure on the surface against the coating film to transfer the uneven structure of the mold to the coating film.
- a mold 24 having a concave-convex structure on the surface in which a plurality of convex portions 22 are arranged on the support 20 is prepared, and the mold 24 is formed as shown in FIG. It is pressed against the coating film 18 to transfer the uneven structure of the mold to the coating film 18.
- a mold capable of transferring to the shape of the structural birefringence member described above on the coating film is appropriately adopted.
- a convex portion 22 extending in one direction and having a trapezoidal cross section in a cross section orthogonal to the extending direction is arranged on the support 20.
- the plurality of convex portions 22 are periodically arranged along a direction orthogonal to the extending direction.
- the period of the convex portion 22 the period of the extending portion in the structural birefringent member can be adjusted.
- the height of the extending portion can be adjusted by adjusting the height of the convex portion 22.
- the size of the angle ⁇ 2 formed by the side of the convex portion 22 on the support 20 side and the hypotenuse in FIG. 5 is not particularly limited, but is preferably 70 to 90 °, more preferably 80 to 90 °.
- the heating temperature of the mold is not particularly limited, but 90 to 130 ° C. is preferable, and 100 to 120 ° C. is more preferable, from the viewpoint that the transfer to the coating film proceeds more satisfactorily.
- Step 4 When the liquid crystal compound used has a polymerizable group, it is preferable to carry out step 4 after step 3 in which the coating film to which the uneven structure of the mold is transferred is subjected to a curing treatment.
- the method of the curing treatment is not particularly limited, and examples thereof include a photo-curing treatment and a thermosetting treatment. Among them, the light irradiation treatment is preferable, and the ultraviolet irradiation treatment is more preferable.
- a light source such as an ultraviolet lamp is used for ultraviolet irradiation.
- the irradiation amount of light (for example, ultraviolet rays) is not particularly limited, but generally, it is preferably about 100 to 1000 mJ / cm 2.
- the orientation state of the liquid crystal compound is fixed in the extending portion formed by the curing treatment.
- the extending portion corresponds to a member formed by fixing the homogenius-oriented liquid crystal compound.
- the mold 24 After performing the above procedure, as shown in FIG. 7, when the mold 24 is peeled off, it has the above-mentioned substrate 12 and the structural birefringence member 14 composed of the extending portion 16 arranged on the substrate 12. A retardation film is formed.
- the retardation film exhibits anti-wavelength dispersibility.
- Inverse wavelength dispersibility means that when the in-plane retardation (Re) value is measured in at least a part of the visible light region, the Re value becomes equal or higher as the measurement wavelength becomes larger.
- the retardation film exhibits anti-wavelength dispersibility as long as it satisfies the relationship of the following formulas (C) and (D).
- Re (450) represents the in-plane retardation of the retardation film at a wavelength of 450 nm
- Re (550) represents the in-plane retardation of the retardation film at a wavelength of 550 nm.
- Re (450) / Re (550) is preferably 0.97 or less, more preferably 0.92 or less, and even more preferably 0.87 or less.
- the lower limit is not particularly limited, but is often 0.75 or more, preferably 0.78 or more.
- Re (650) represents the in-plane retardation of the retardation film at a wavelength of 650 nm.
- Re (650) / Re (550) is preferably 1.00 or more, and more preferably 1.01 or more.
- the upper limit is not particularly limited, but is preferably 1.25 or less, and more preferably 1.20 or less.
- the Nz coefficient of the retardation film is preferably 0.40 to 0.60, more preferably 0.45 to 0.60.
- the Re (550) of the retardation film is not particularly limited, but is preferably 110 to 160 nm, more preferably 120 to 150 nm in that it is useful as a ⁇ / 4 plate.
- the Rth (550) of the retardation film is not particularly limited, but is preferably -50 to 40 nm, more preferably -40 to 30 nm.
- the above-mentioned retardation film can be applied to various uses.
- the in-plane retardation of the retardation film can be adjusted and used as a so-called ⁇ / 4 plate or ⁇ / 2 plate.
- the ⁇ / 4 plate is a plate having a function of converting linearly polarized light having a specific wavelength into circularly polarized light (or converting circularly polarized light into linearly polarized light). More specifically, it is a plate showing an in-plane retardation Re of ⁇ / 4 (or an odd multiple of this) at a predetermined wavelength of ⁇ nm.
- the in-plane retardation (Re (550)) of the ⁇ / 4 plate at a wavelength of 550 nm may have an error of about 25 nm centered on the ideal value (137.5 nm), and may be, for example, 110 to 160 nm. It is preferably 120 to 150 nm, and more preferably 120 to 150 nm.
- the ⁇ / 2 plate refers to an optically anisotropic film in which the in-plane retardation Re ( ⁇ ) at a specific wavelength ⁇ nm satisfies Re ( ⁇ ) ⁇ / 2. This equation may be achieved at any wavelength in the visible light region (eg, 550 nm). Above all, it is preferable that the in-plane retardation Re (550) at a wavelength of 550 nm satisfies the following relationship. 210nm ⁇ Re (550) ⁇ 300nm
- the retardation film may have members other than the substrate and the structural birefringence member. Examples of other members include the above-mentioned alignment film.
- the retardation film described above may be used as a polarizing plate in combination with a polarizer.
- it may be used as a circularly polarizing plate.
- the circularly polarizing plate is an optical element that converts unpolarized light into circularly polarized light.
- the polarizing element may be any member (linearly polarized light) having a function of converting light into specific linearly polarized light, and an absorption type polarizer can be mainly used.
- the absorption type polarizer include an iodine-based polarizer, a dye-based polarizer using a dichroic dye, and a polyene-based polarizer.
- the iodine-based polarizer and the dye-based polarizer include a coating type polarizing element and a stretching type polarizing element, both of which can be applied, but they are produced by adsorbing iodine or a dichroic dye on polyvinyl alcohol and stretching the polarizing element. Polarizers are preferred.
- the relationship between the absorption axis of the polarizer and the slow axis of the retardation film is not particularly limited, but when the retardation film is a ⁇ / 4 plate, the absorption axis of the polarizer and the slow axis of the retardation film
- the angle formed is preferably in the range of 45 ⁇ 10 °. That is, the angle formed by the absorption axis of the polarizer and the slow axis of the retardation film is preferably in the range of 35 to 55 °.
- the retardation film of the present invention and the circularly polarizing plate are preferably applied to a display device.
- the display device include an organic electroluminescence (EL) display device and a liquid crystal display device, and an organic EL display device is preferable. That is, the display device of the present invention includes the retardation film or circularly polarizing plate and a display element (for example, an organic EL display element or a liquid crystal display element).
- the organic EL display element is a member in which a plurality of organic compound thin films including a light emitting layer or a light emitting layer are formed between a pair of electrodes of an anode and a cathode, and in addition to the light emitting layer, a hole injection layer, a hole transport layer, and an electron injection. It may have a layer, an electron transport layer, a protective layer, and the like, and each of these layers may have other functions. Various materials can be used to form each layer.
- the weight average molecular weight Mw of this epoxy-containing polyorganosiloxane was 2,200, and the epoxy equivalent was 186 g / mol.
- an acrylic group-containing carboxylic acid manufactured by Toa Synthetic Co., Ltd., trade name "Aronix M-5300", acrylic acid ⁇ -carboxy) Polycaprolactone (polymerization degree n ⁇ 2)
- butyl acetate 20 parts by mass 0.5 parts by mass of cinnamic acid derivative obtained by the method of Synthesis Example 1 of JP2015-0206050, tetrahydrocarbon 0.5 parts by mass of carboxylic acid (manufactured by Wako Pure Chemical Industries, Ltd.) and 0.3 parts by mass of tetrabutylammonium bromide were charged and stirred at 90 ° C.
- Example 1> (Preparation of Cellulose Achillate Film 1) The following components were put into a mixing tank and stirred to prepare a cellulose acylate solution to be used as a core layer cellulose acylate dope.
- Core layer Cellulose acylate dope ⁇ 100 parts by mass of cellulose acetate having an acetyl substitution degree of 2.88 12 parts by mass of the polyester compound B described in Examples of JP-A-2015-227955, 2 parts by mass of the following compound F 2 parts by mass of methylene chloride (first solvent) 430 parts by mass of methanol (Second solvent) 64 parts by mass ⁇
- the following matting solution was added to 90 parts by mass of the above core layer cellulose acylate dope to prepare a cellulose acylate solution to be used as the outer layer cellulose acylate dope.
- Matte solution ⁇ Silica particles with an average particle size of 20 nm (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.) 2 parts by mass Methylene chloride (first solvent) 76 parts by mass Methanol (second solvent) 11 parts by mass
- the above core layer cellulose acylate dope 1 part by mass Department ⁇
- the core layer cellulose acylate dope and the outer layer cellulose acylate dope are filtered through a filter paper having an average pore size of 34 ⁇ m and a sintered metal filter having an average pore size of 10 ⁇ m, and then the core layer cellulose acylate dope and outer layers provided on both sides thereof are filtered.
- Cellulose acylate dope was cast in three layers simultaneously on a drum at 20 ° C. from the casting port using a band casting machine. Next, the film on the drum was peeled off with the solvent content of about 20% by mass, both ends of the film in the width direction were fixed with tenter clips, and the film was dried while being stretched laterally at a stretching ratio of 1.1 times. ..
- the obtained film was conveyed between the rolls of the heat treatment apparatus to be further dried to prepare an optical film having a thickness of 40 ⁇ m.
- the core layer had a thickness of 36 ⁇ m, and the outer layers arranged on both sides of the core layer had a thickness of 2 ⁇ m.
- the in-plane retardation of the obtained cellulose acylate film 1 was 0 nm.
- the prepared cellulose acylate film 1 was used as a substrate.
- the following composition 1 for forming a photoalignment film was continuously applied to one surface of this substrate with a bar coater. After coating, the obtained film was dried in a heating zone at 120 ° C. for 1 minute to remove the solvent, and a composition layer having a thickness of 0.3 ⁇ m was formed. Subsequently, a photoalignment film was formed by irradiating with polarized ultraviolet rays (10 mJ / cm 2 , using an ultrahigh pressure mercury lamp) so that the polarization axis formed an angle of 45 ° in the longitudinal direction.
- Photo-Orientation Polymer A 10 parts by mass Nomcoat TAB (manufactured by Nisshin Oillio Co., Ltd.) 1.52 parts by mass Polyfunctional epoxy compound (Epolide GT401, manufactured by Daicel) 12.2 parts by mass Thermal acid generator (Sun Aid SI-60, manufactured by Sanshin Chemical Industry Co., Ltd.) 0.55 parts by mass Butyl acetate 300 parts by mass ⁇
- composition 1 for forming a structural birefringent member was applied onto the photoalignment film with a bar coater to form a coating film.
- the formed coating film was once heated to 110 ° C. in the heating zone to orient the liquid crystal compound, and then cooled to 75 ° C. to stabilize the orientation of the liquid crystal compound.
- a mold having a convex portion as shown in FIG. 5 was prepared. Specifically, as shown in FIG. 5, a direction in which a convex portion having a trapezoidal cross section extending in one direction and having a cross section orthogonal to the extending direction extends on the support at a period of 400 nm. We prepared multiple molds arranged in the direction orthogonal to.
- the height of the convex portion was adjusted so that the ratio of the height of the extending portion to the period of the extending portion (height of the extending portion / period of the extending portion) became the value in Table 1 described later. Further, the size of the angle ⁇ ( ⁇ 2 in FIG. 5) formed by the side of the convex portion on the substrate side and the hypotenuse was 80 °.
- the prepared mold was kept at 75 ° C., the mold was pressed against the coating film, and the groove shape of the mold was transferred. The mold was pressed against the composition layer so that the extending direction of the convex portion in the mold and the orientation direction of the liquid crystal compound coincided with each other.
- the coating film is irradiated with ultraviolet rays (500 mJ / cm 2 , using an ultra-high pressure mercury lamp) to fix the orientation of the liquid crystal compound and peel it off from the mold to form a structure.
- a birefringent member was formed to produce a retardation film.
- the structural birefringence member in the obtained retardation film was composed of an extending portion formed by aligning and fixing the liquid crystal compound.
- the extending portion is a member extending in one direction, the cross-sectional shape in the direction orthogonal to the extending direction is trapezoidal, the length (maximum width) of the base is 220 nm, and the base and the hypotenuse are The angle formed by ( ⁇ 1 in FIG. 2) was 80 °. Further, the direction of the slow phase axis (in-plane slow phase axis) of the extending portion was parallel to the extending direction of the extending portion.
- composition for forming a structural birefringent member 1 ⁇ -The following liquid crystal compound L-3 42.00 parts by mass-The following liquid crystal compound L-4 42.00 parts by mass-The following polymerizable compound A-1 16.00 parts by mass-The following polymerization initiator S-1 (oxime type) 0 .50 parts by mass, leveling agent (Compound G-1 below) 0.20 parts by mass, High Solve MTEM (manufactured by Toho Chemical Industry Co., Ltd.) 2.00 parts by mass, NK ester A-200 (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.) 1.
- the group adjacent to the acryloyloxy group of the following liquid crystal compounds L-3 and L-4 represents a propylene group (a group in which a methyl group is replaced with an ethylene group), and the following liquid crystal compounds L-3 and L-4 are: Represents a mixture of positional isomers with different methyl group positions.
- Compound G-1 (The numerical value in each repeating unit represents the content (mass%) with respect to all repeating units, the content of the repeating unit on the left side is 32.5% by mass, and the content of the repeating unit on the right side is 67. It was 5% by mass.)
- Examples 2 to 5 A retardation film was produced according to the same procedure as in Example 1 except that the shape of the mold was changed so that the structural birefringent member having the characteristics shown in Table 1 described later could be obtained.
- the extending portion was a member formed by aligning and fixing a liquid crystal compound exhibiting reverse wavelength dispersibility.
- composition for forming a structural birefringent member 2 ⁇ ⁇ The following rod-shaped liquid crystal compound (A) 20 parts by mass ⁇ The following rod-shaped liquid crystal compound (B) 80 parts by mass ⁇ Photopolymerization initiator (Irgacure-907, manufactured by Ciba Japan) 3 parts by mass ⁇ Sensitizer (Kayacure DETX, Japan) (Manufactured by Kayaku Co., Ltd.) 1 part by mass, 0.3 parts by mass of the following fluoropolymer (FP4), 193 parts by mass of methyl ethyl ketone, 50 parts by mass of cyclohexanone ⁇ ⁇
- the "wavelength dispersion” column the case where a liquid crystal compound having a reverse wavelength dispersion is used is referred to as “reverse wavelength dispersion”, and the case where a liquid crystal compound exhibiting a forward wavelength dispersion is used is referred to as “forward wavelength dispersion”.
- the "pitch” column represents the period (pitch) in which the extending portion is arranged.
- the "ratio” column represents the ratio of the height of the extending portion to the period in which the extending portion is arranged.
- the “Re (450)” column represents the in-plane retardation (nm) of the obtained retardation film at a wavelength of 450 nm.
- the “Re (450) / Re (550)” column represents the ratio of the in-plane retardation at a wavelength of 450 nm to the in-plane retardation of the obtained retardation film at a wavelength of 550 nm.
- the “Re (650) / Re (550)” column represents the ratio of the in-plane retardation at a wavelength of 650 nm to the in-plane retardation of the obtained retardation film at a wavelength of 550 nm.
- Phase difference film 10 Phase difference film 12 Substrate 14 Structural birefringence member 16 Extended part 18 Coating film 20 Support 22 Convex part 24 Mold
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
Description
本発明は、位相差フィルム、円偏光板、および、表示装置に関する。 The present invention relates to a retardation film, a circularly polarizing plate, and a display device.
屈折率異方性を持つ位相差フィルムは、表示装置の反射防止膜、および、液晶表示装置の光学補償フィルムなどの種々の用途に適用されている。
各種用途への適用の点から、位相差フィルムに関しては、Nz係数が0.50近傍(具体的には、0.40~0.60程度)であることが求められている。特許文献1においては、上記のようなNz係数を満たす位相差フィルムとして、構造性複屈折を発現する層分離構造を含む位相差フィルムが開示されている。
A retardation film having a refractive index anisotropy is applied to various applications such as an antireflection film for a display device and an optical compensation film for a liquid crystal display device.
From the viewpoint of application to various applications, it is required that the Nz coefficient of the retardation film is around 0.50 (specifically, about 0.40 to 0.60). Patent Document 1 discloses a retardation film containing a layer-separated structure that expresses structural birefringence as a retardation film that satisfies the Nz coefficient as described above.
一方で、位相差フィルムに関しては、逆波長分散性を示すことが求められている。
本発明者は、特許文献1に記載の位相差フィルムの特性を検討したところ、逆波長分散性は示しておらず、更なる改良が必要であった。
On the other hand, the retardation film is required to exhibit anti-wavelength dispersibility.
When the present inventor examined the characteristics of the retardation film described in Patent Document 1, it did not show reverse wavelength dispersibility, and further improvement was required.
本発明は、上記実情に鑑みて、逆波長分散性を示し、かつ、Nz係数が0.50近傍(具体的には、0.40~0.60)を示す位相差フィルムを提供することを課題とする。
また、本発明は、円偏光板および表示装置を提供することも課題とする。
In view of the above circumstances, the present invention provides a retardation film having an inverse wavelength dispersibility and an Nz coefficient of around 0.50 (specifically, 0.40 to 0.60). Make it an issue.
Another object of the present invention is to provide a circularly polarizing plate and a display device.
本発明者らは、従来技術の問題点について鋭意検討した結果、以下の構成により上記課題を解決できることを見出した。 As a result of diligent studies on the problems of the prior art, the present inventors have found that the above problems can be solved by the following configuration.
(1) 基板と、基板上に配置された構造複屈折部材とを有し、
構造複屈折部材が、一方向に延在する延在部を一方向と直交する方向に周期的に複数配置してなる部材であり、
延在部が、液晶化合物を配向させて固定してなる部材であり、
延在部の遅相軸の方向が、一方向と略平行であり、
構造複屈折部材が、後述する要件1または要件2を満たす、位相差フィルム。
(2) 延在部が配置される周期に対する、延在部の高さの比が、1.00~2.00である、(1)に記載の位相差フィルム。
(3) 延在部が、重合性基を2つ以上有し、逆波長分散性を示す液晶化合物を含む組成物を用いて形成された部材である、(1)または(2)に記載の位相差フィルム。
(4) (1)~(3)のいずれかに記載の位相差フィルムと、
偏光子と、を有する、円偏光板。
(5) (1)~(3)のいずれかに記載の位相差フィルム、または、(4)に記載の円偏光板を有する、表示装置。
(1) It has a substrate and a structural birefringent member arranged on the substrate.
The structural birefringent member is a member in which a plurality of extending portions extending in one direction are periodically arranged in a direction orthogonal to one direction.
The extending portion is a member formed by orienting and fixing the liquid crystal compound.
The direction of the slow axis of the extending part is substantially parallel to one direction,
A retardation film in which the structural birefringent member satisfies Requirement 1 or
(2) The retardation film according to (1), wherein the ratio of the height of the extending portion to the period in which the extending portion is arranged is 1.00 to 2.00.
(3) The member according to (1) or (2), wherein the extending portion is a member formed by using a composition containing a liquid crystal compound having two or more polymerizable groups and exhibiting inverse wavelength dispersibility. Phase difference film.
(4) The retardation film according to any one of (1) to (3) and
A circularly polarizing plate having a polarizer.
(5) A display device having the retardation film according to any one of (1) to (3) or the circularly polarizing plate according to (4).
本発明によれば、逆波長分散性を示し、かつ、Nz係数が0.50近傍(具体的には、0.40~0.60)を示す位相差フィルムを提供できる。
また、本発明によれば、円偏光板および表示装置を提供できる。
According to the present invention, it is possible to provide a retardation film having an inverse wavelength dispersibility and an Nz coefficient of around 0.50 (specifically, 0.40 to 0.60).
Further, according to the present invention, a circularly polarizing plate and a display device can be provided.
以下、本発明について詳細に説明する。なお、本明細書において「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。まず、本明細書で用いられる用語について説明する。 Hereinafter, the present invention will be described in detail. The numerical range represented by using "-" in the present specification means a range including the numerical values before and after "-" as the lower limit value and the upper limit value. First, the terms used in the present specification will be described.
遅相軸は、特別な断りがなければ、550nmにおける定義である。
本発明において、Re(λ)およびRth(λ)は各々、波長λにおける面内のレタデーションおよび厚み方向のレタデーションを表す。特に記載がないときは、波長λは、550nmとする。
本発明において、Re(λ)およびRth(λ)はAxoScan(Axometrics社製)において、波長λで測定した値である。AxoScanにて平均屈折率((nx+ny+nz)/3)と膜厚(d(μm))を入力することにより、
遅相軸方向(°)
Re(λ)=R0(λ)
Rth(λ)=((nx+ny)/2-nz)×d
が算出される。
なお、R0(λ)は、AxoScanで算出される数値として表示されるものであるが、Re(λ)を意味している。
The slow axis is defined at 550 nm unless otherwise noted.
In the present invention, Re (λ) and Rth (λ) represent in-plane retardation and thickness direction retardation at wavelength λ, respectively. Unless otherwise specified, the wavelength λ is 550 nm.
In the present invention, Re (λ) and Rth (λ) are values measured at a wavelength λ in AxoScan (manufactured by Axometrics). By inputting the average refractive index ((nx + ny + nz) / 3) and film thickness (d (μm)) in AxoScan,
Slow phase axial direction (°)
Re (λ) = R0 (λ)
Rth (λ) = ((nx + ny) /2-nz) × d
Is calculated.
Although R0 (λ) is displayed as a numerical value calculated by AxoScan, it means Re (λ).
本明細書において、上記ReおよびRthを測定する際の屈折率nx、ny、および、nzは、アッベ屈折計(NAR-4T、アタゴ(株)製)を使用し、光源にナトリウムランプ(λ=589nm)を用いて測定する。また、波長依存性を測定する場合は、多波長アッベ屈折計DR-M2(アタゴ(株)製)にて、干渉フィルターとの組み合わせで測定できる。
また、ポリマーハンドブック(JOHN WILEY&SONS,INC)、および、各種光学フィルムのカタログの値を使用できる。主な光学フィルムの平均屈折率の値を以下に例示する:セルロースアシレート(1.48)、シクロオレフィンポリマー(1.52)、ポリカーボネート(1.59)、ポリメチルメタクリレート(1.49)、および、ポリスチレン(1.59)。
In the present specification, the refractive indexes nx, ny, and nz when measuring Re and Rth are Abbe refractometer (NAR-4T, manufactured by Atago Co., Ltd.), and a sodium lamp (λ =) is used as a light source. 589 nm) is used for measurement. Further, when measuring the wavelength dependence, it can be measured with a multi-wavelength Abbe refractometer DR-M2 (manufactured by Atago Co., Ltd.) in combination with an interference filter.
In addition, the values in the Polymer Handbook (JOHN WILEY & SONS, INC) and the catalogs of various optical films can be used. The average refractive index values of the main optical films are illustrated below: cellulose acylate (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethylmethacrylate (1.49), And polystyrene (1.59).
また、本明細書において、Nz係数とは、Nz=(nx-nz)/(nx-ny)で与えられる値である。 Further, in the present specification, the Nz coefficient is a value given by Nz = (nx-nz) / (nx-ny).
本明細書中における「光」とは、活性光線または放射線を意味し、例えば、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極紫外線(EUV光:Extreme Ultraviolet)、X線、紫外線、および、電子線(EB:Electron Beam)などを意味する。なかでも、紫外線が好ましい。 The term "light" as used herein means active light or radiation, for example, the emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excima laser, extreme ultraviolet rays (EUV light: Extreme Ultraviolet), X rays, ultraviolet rays, and the like. It also means an electron beam (EB: Electron Beam) or the like. Of these, ultraviolet rays are preferable.
本明細書では、「可視光」とは、波長400~700nmの光のことをいう。また、本明細書では、測定波長について特に付記がない場合は、測定波長は550nmである。 In the present specification, "visible light" refers to light having a wavelength of 400 to 700 nm. Further, in the present specification, unless otherwise specified, the measurement wavelength is 550 nm.
本明細書において表記される2価の基(例えば、-COO-)の結合方向は特に制限されず、例えば、X-L-Y中のLが-COO-である場合、X側に結合している位置を*1、Y側に結合している位置を*2とすると、Lは*1-O-CO-*2であってもよく、*1-CO-O-*2であってもよい。 The bonding direction of the divalent group (for example, -COO-) described in the present specification is not particularly limited. For example, when L in X-LY is -COO-, it is bonded to the X side. If the position is * 1 and the position connected to the Y side is * 2, L may be * 1-O-CO- * 2 or * 1-CO-O- * 2. May be good.
本発明の位相差フィルムにおいては、所定の要件を満たす構造複屈折部材を用いることにより、逆波長分散性、かつ、0.5近傍のNz係数が達成されている。 In the retardation film of the present invention, anti-wavelength dispersibility and an Nz coefficient in the vicinity of 0.5 are achieved by using a structural birefringent member that satisfies a predetermined requirement.
<位相差フィルム>
以下に、本発明の位相差フィルムの一実施態様について図面を参照して説明する。
図1に、本発明の位相差フィルムの一実施態様の概略斜視図を示す。また、図2は、図1の位相差フィルムのyz断面図(yz断面の一部拡大図)を示す図であり、図3は、図1の位相差フィルムの延在部を含む位置でのxz断面図(xz断面の一部拡大図)を示す図である。
図1に示すように、位相差フィルム10は、基板12と、基板12上に配置された構造複屈折部材14とを有する。構造複屈折部材14は、4つの延在部16から構成される。各延在部16はx方向に延在し、延在部16同士はy方向(延在部16が延在する方向と直交する方向)に周期的に配置されている。
<Phase difference film>
Hereinafter, an embodiment of the retardation film of the present invention will be described with reference to the drawings.
FIG. 1 shows a schematic perspective view of an embodiment of the retardation film of the present invention. Further, FIG. 2 is a view showing a yz cross-sectional view (a partially enlarged view of the yz cross section) of the retardation film of FIG. 1, and FIG. 3 is a position including an extending portion of the retardation film of FIG. It is a figure which shows the xz cross-sectional view (partially enlarged view of the xz cross section).
As shown in FIG. 1, the
図1において、延在部16は4つしか記載されていないが、その数は特に制限されず、4つ超であってもよい。延在部の数は、10000以上が好ましく、1000000以上がより好ましい。
図1に示すように、複数の延在部16の形状は通常同一の形状を有しているが、この態様に限定されず、延在部16同士が異なる形状であってもよい。
In FIG. 1, only four extending
As shown in FIG. 1, the shapes of the plurality of extending
図1において、延在部16は、x方向に延在する。
また、延在部16の延在する方向と直交する断面(yz断面)における形状は、図1においては台形状である。つまり、延在部16は、一方向に延在し、延在する方向と直交する断面における断面形状が台形状である部材である。なお、延在部の断面形状は、この態様に限定されず、例えば、長方形状、および、半円状であってもよい。
なお、延在部16の延在する方向と直交する断面における断面形状が台形状である場合、図2に示すような、延在部16の基板側の辺16a(断面における延在部16の基板12と接している辺)と斜辺16bとのなす角θ1の大きさは特に制限されないが、70~90°が好ましく、80~90°がより好ましい。
In FIG. 1, the extending
The shape of the extending
When the cross-sectional shape of the extending
図1および図2に示すように、延在部16はy方向に沿って所定の周期Pごとに配置されている。なお、周期Pは延在部16の中心間の距離に該当する。上記延在部16の中心とは、延在部16が延在する方向と直交する方向における、延在部16の中心位置(延在部16の幅方向の真ん中の位置)を意味する。
図2に示すように、延在部16が配置される周期Pに対する、延在部の高さHの比(延在部の高さ/延在部が配置される周期)は、逆波長分散性がより優れる点、および、Nz係数が0.5により近い点の少なくとも一方の効果が得られる点(以下、単に「本発明の効果がより優れる点」ともいう。)から、1.00~2.00が好ましく、1.00~1.80がより好ましい。
As shown in FIGS. 1 and 2, the extending
As shown in FIG. 2, the ratio of the height H of the extending portion to the period P in which the extending
延在部16の高さHは特に制限されないが、本発明の効果がより優れる点から、300~1000nmが好ましく、500~800nmがより好ましい。
延在部16の周期Pは特に制限されないが、本発明の効果がより優れる点から、700nm以下が好ましく、600nm以下がより好ましい。また、下限に関しては、200nm以上が好ましく、300nm以上がより好ましい。
なお、後段で詳述するように、位相差フィルムは、以下の要件2を満たす場合がある。
要件2:延在部が配置される周期が700nm以下である。
The height H of the extending
The period P of the extending
As will be described in detail later, the retardation film may satisfy the
Requirement 2: The period in which the extending portion is arranged is 700 nm or less.
延在部16の延在する方向と直交する断面における最大幅は特に制限されないが、本発明の効果がより優れる点から、200~650nmが好ましく、250~600nmがより好ましい。
上記最大幅とは、延在部の延在する方向と直交する断面にて、基板と平行な方向に沿った延在部の最も大きな幅に該当し、例えば、延在部16が図2に示すような台形状である場合、辺16aの長さが最大幅に該当する。
The maximum width in the cross section orthogonal to the extending direction of the extending
The maximum width corresponds to the largest width of the extending portion along the direction parallel to the substrate in a cross section orthogonal to the extending direction of the extending portion. For example, the extending
上記位相差フィルムは、後述する第1実施態様または第2実施態様で規定する要件を満たす。 The retardation film satisfies the requirements specified in the first embodiment or the second embodiment described later.
本発明の位相差フィルムは、延在部が、液晶化合物を配向させて固定してなる部材であり、延在部の遅相軸(面内遅相軸)の方向が、延在部が延在する一方向と略平行であり、構造複屈折部材が、以下の要件1または2を満たす。
要件1:液晶化合物が逆波長分散性を示す液晶化合物である。
要件2:延在部が配置される周期が、700nm以下である。
以下、上記態様について詳述する。
The retardation film of the present invention is a member in which the extending portion is formed by orienting and fixing the liquid crystal compound, and the extending portion extends in the direction of the slow phase axis (in-plane slow phase axis) of the extending portion. The structural birefringent member, which is substantially parallel to the existing one direction, satisfies the following
Requirement 1: The liquid crystal compound is a liquid crystal compound exhibiting reverse wavelength dispersibility.
Requirement 2: The period in which the extending portion is arranged is 700 nm or less.
Hereinafter, the above aspect will be described in detail.
本発明の位相差フィルムにおいて、延在部は、液晶化合物を配向させて固定してなる部材であり、延在部の遅相軸の方向が、延在部が延在する一方向と略平行である。
以下、液晶化合物が棒状液晶化合物である場合を例にして説明する。
図3は、位相差フィルム10の延在部のxz断面図(一部拡大図)である。図3に示す、延在部16は、液晶化合物LCを配向させて固定してなる部材である。図3においては、延在部16は、ホモジニアス配向した棒状液晶化合物を固定してなる部材である。つまり、ホモジニアス配向した棒状液晶化合物の配向状態を固定してなる部材である。
なお、「固定した」状態は、液晶化合物の配向が保持された状態である。具体的には、通常、0~50℃、より過酷な条件下では-30~70℃の温度範囲において、部材に流動性がなく、また、外場もしくは外力によって配向形態に変化を生じさせることなく、固定された配向形態を安定に保ち続けることができる状態であることが好ましい。
In the retardation film of the present invention, the extending portion is a member formed by aligning and fixing the liquid crystal compound, and the direction of the slow axis of the extending portion is substantially parallel to one direction in which the extending portion extends. Is.
Hereinafter, a case where the liquid crystal compound is a rod-shaped liquid crystal compound will be described as an example.
FIG. 3 is an xz cross-sectional view (partially enlarged view) of the extending portion of the
The "fixed" state is a state in which the orientation of the liquid crystal compound is maintained. Specifically, in the temperature range of 0 to 50 ° C., and more severely, -30 to 70 ° C., the member has no fluidity, and the orientation form is changed by an external field or an external force. It is preferable that the state is such that the fixed orientation form can be kept stable.
本明細書において、ホモジニアス配向とは、液晶化合物の分子軸(例えば、棒状液晶化合物の場合には長軸が該当)が部材表面に対して水平に、かつ、同一方位に配列している状態(光学的一軸性)をいう。
ここで、水平とは、厳密に水平であることを要求するものでなく、液晶化合物の平均分子軸が部材表面とのなす傾斜角が20°未満の配向を意味するものとする。
また、同一方位とは、厳密に同一方位であることを要求するものでなく、面内の任意の20か所の位置で遅相軸の方位を測定したとき、20か所での遅相軸の方位のうちの遅相軸方位の最大差(20個の遅相軸方位のうち、差が最大となる2つの遅相軸方位の差)が10°未満であることを意味するものとする。
In the present specification, the homogeneous orientation is a state in which the molecular axes of the liquid crystal compound (for example, the major axis in the case of a rod-shaped liquid crystal compound) are arranged horizontally and in the same direction with respect to the member surface (for example). Optical uniaxiality).
Here, the term "horizontal" does not require that the liquid crystal compound be strictly horizontal, but means an orientation in which the inclination angle formed by the average molecular axis of the liquid crystal compound with the surface of the member is less than 20 °.
Further, the same direction does not require that the directions are exactly the same, and when the directions of the slow axis are measured at any 20 positions in the plane, the slow axes at 20 points are measured. It is assumed that the maximum difference between the slow axis orientations of the two slow axis orientations (the difference between the two slow axis orientations having the maximum difference among the 20 slow axis orientations) is less than 10 °. ..
また、図3においては、延在部16の遅相軸の方向が、延在部16が延在する一方向(x方向)と略平行である。
略平行とは、延在部16の遅相軸の方向と、延在部16が延在する一方向とのなす角度(鋭角)が5°以下の範囲内(0~5°の範囲内)であることを意味し、3°以下の範囲内(0~3°の範囲内)であることが好ましい。
延在部の遅相軸の方向の測定方法としては、以下の通りである。
光学的に等方性の素材(例えば、イマージョンオイルなどの等方性液体、または、透明かつ硬化性の液状組成物を充填後硬化して得られる硬化物。透明かつ硬化性の液状組成物としては、例えば、透明紫外線硬化型接着剤として利用可能な、アクリレート組成物またはエポキシ組成物が好ましい。)を延在部間に充填した後に、偏光ラマン測定法を実施することにより、延在部の遅相軸の方向を得ることができる。より具体的には、偏光ラマン測定は、東京インスツルメンツ社製NanoFinder30を用いて、励起レーザー波長を785nm、励起レーザー出力を試料部で約30mWに設定して測定する。レーザー偏光が入射する試料の面の方位と入射レーザー偏光の電場方向がなす角度を0°から180°まで15°ごとに変えて測定し、散乱光の成分のうち入射レーザー偏光電場と平行な偏光成分(I平行)と垂直な偏光成分(I垂直)とを、検光子を用いてそれぞれ分光検出する。さらに、分子骨格に由来するピークをもつバンドに対し、理論的に導いた式により2次の配向パラメータ、および、4次の配向パラメータを変数として最小二乗法に基づくフィッティング解析を行い、遅相軸方向を得る。
Further, in FIG. 3, the direction of the slow axis of the extending
Approximately parallel means that the angle (acute angle) formed by the direction of the slow axis of the extending
The method of measuring the direction of the slow axis of the extending portion is as follows.
An optically isotropic material (for example, an isotropic liquid such as immersion oil, or a cured product obtained by filling a transparent and curable liquid composition and then curing. As a transparent and curable liquid composition. (Preferably, an acrylate composition or an epoxy composition, which can be used as a transparent ultraviolet curable adhesive) is filled between the extending portions, and then a polarization Raman measurement method is performed to obtain the extending portion. The direction of the slow axis can be obtained. More specifically, the polarized Raman measurement is performed by setting the excitation laser wavelength to 785 nm and the excitation laser output to about 30 mW in the sample portion using NanoFinder30 manufactured by Tokyo Instruments. The angle formed by the orientation of the surface of the sample on which the laser polarization is incident and the direction of the electric field of the incident laser polarization is changed from 0 ° to 180 ° in 15 ° increments, and the polarized light parallel to the incident laser polarization electric field is measured. The component (I parallel) and the perpendicular polarization component (I vertical) are spectrally detected using an analyzer. Furthermore, for bands with peaks derived from the molecular skeleton, fitting analysis based on the least squares method was performed using the second-order orientation parameter and the fourth-order orientation parameter as variables using a theoretically derived equation, and the slow axis. Get direction.
また、第1実施態様においては、構造複屈折部材は上述した要件1または要件2を満たす。上記要件1または要件2が満たされれば、位相差フィルムの逆波長分散性が達成される。
Further, in the first embodiment, the structural birefringent member satisfies the above-mentioned requirement 1 or
要件1は、延在部を構成する液晶化合物が、逆波長分散性を示す液晶化合物であることを意味する。
本明細書において「逆波長分散性を示す液晶化合物」とは、この化合物を用いて作製された光学異方性膜の特定波長(可視光範囲)における面内のレタデーション(Re)値を測定した際に、以下の式(A)および式(B)の関係を満たすものをいう。
式(A) Re(450)/Re(550)<1.00
式(B) Re(650)/Re(550)≧1.00
Re(450)は波長450nmにおける光学異方性膜の面内レタデーションを表し、Re(550)は波長550nmにおける光学異方性膜の面内レタデーションを表し、Re(650)は波長650nmにおける光学異方性膜の面内レタデーションを表す。
なお、逆波長分散性を示す液晶化合物の具体例については、後段で詳述する。
また、順波長分散性を示す液晶化合物とは、この化合物を用いて作製された光学異方性膜の特定波長(可視光範囲)における面内のレタデーション(Re)値を測定した際に、以下の式(E)および式(F)の関係を満たすものをいう。
式(E) Re(450)/Re(550)≧1.00
式(F) Re(650)/Re(550)<1.00
Requirement 1 means that the liquid crystal compound constituting the extending portion is a liquid crystal compound exhibiting reverse wavelength dispersibility.
In the present specification, the term "liquid crystal compound exhibiting reverse wavelength dispersibility" means that the in-plane retardation (Re) value at a specific wavelength (visible light range) of an optically anisotropic film prepared using this compound is measured. At that time, it means a compound that satisfies the relationship between the following formulas (A) and (B).
Formula (A) Re (450) / Re (550) <1.00
Equation (B) Re (650) / Re (550) ≧ 1.00
Re (450) represents the in-plane retardation of the optically anisotropic film at a wavelength of 450 nm, Re (550) represents the in-plane retardation of the optically anisotropic film at a wavelength of 550 nm, and Re (650) represents the optical difference at a wavelength of 650 nm. Represents in-plane retardation of anisotropic membrane.
Specific examples of the liquid crystal compound exhibiting reverse wavelength dispersibility will be described in detail later.
The liquid crystal compound exhibiting forward wavelength dispersibility is as follows when the in-plane retardation (Re) value at a specific wavelength (visible light range) of an optically anisotropic film produced using this compound is measured. It means a compound that satisfies the relationship between the formula (E) and the formula (F) of.
Equation (E) Re (450) / Re (550) ≧ 1.00
Equation (F) Re (650) / Re (550) <1.00
また、要件2は、周期的に配置される延在部の周期が、700nm以下であることを意味する。延在部の周期は、700nm以下が好ましく、600nm以下がより好ましい。下限に関しては、200nm以上が好ましく、300nm以上がより好ましい。
延在部の周期が700nm以下であると、延在部の周期と可視光領域の光の波長と同程度の大きさになる。このような場合、より長波長の光に対しては延在部の影響により構造複屈折部材のx方向とy方向との屈折率差が生じやすい。そのため、例えば、波長650nmにおける構造複屈折部材のx方向とy方向との屈折率差は、波長450nmにおける構造複屈折部材のx方向とy方向との屈折率差よりも大きくなり、結果として、逆波長分散性が達成される。
Further,
When the period of the extending portion is 700 nm or less, the period of the extending portion and the wavelength of light in the visible light region are as large as each other. In such a case, a difference in refractive index between the x-direction and the y-direction of the structural birefringent member is likely to occur due to the influence of the extending portion for light having a longer wavelength. Therefore, for example, the difference in refractive index between the x-direction and the y-direction of the structural birefringent member at a wavelength of 650 nm becomes larger than the difference in refractive index between the x-direction and the y-direction of the structural birefringent member at a wavelength of 450 nm. Reverse wavelength dispersibility is achieved.
また、基板と延在部とは、同一の材料で構成されていてもよい。つまり、基板と延在部とが、別々の部材で構成されずに、一体的に構成されていてもよい。 Further, the substrate and the extending portion may be made of the same material. That is, the substrate and the extending portion may be integrally formed instead of being made of separate members.
<位相差フィルムの製造方法>
上述した位相差フィルムの製造方法は特に制限されず、公知の方法が採用される。
位相差フィルムを製造する方法としては、いわゆるインプリント法、および、マスク露光法が挙げられる。
インプリント法としては、具体的には、基板上に液晶化合物を含む組成物を塗布して塗膜を形成し、塗膜中の液晶化合物を配向させた後、表面に凹凸構造を有する金型を塗膜に押し当てて金型の凹凸構造を塗膜に転写して、基板上に構造複屈折部材を形成する方法が挙げられる。
マスク露光法としては、具体的には、基板上に重合性基を有する液晶化合物を含む組成物を塗布して塗膜を形成し、塗膜中の液晶化合物を配向させた後、所定のパターンのマスクを介して塗膜を露光して、未露光部を除去することにより、基板上に構造複屈折部材を形成する方法が挙げられる。
生産性の点からは、インプリント法が好ましい。以下、インプリント法について詳述する。
<Manufacturing method of retardation film>
The method for producing the above-mentioned retardation film is not particularly limited, and a known method is adopted.
Examples of the method for producing a retardation film include a so-called imprint method and a mask exposure method.
Specifically, as an imprint method, a composition containing a liquid crystal compound is applied onto a substrate to form a coating film, the liquid crystal compound in the coating film is oriented, and then a mold having an uneven structure on the surface is formed. Is pressed against the coating film to transfer the uneven structure of the mold to the coating film to form a structural birefringent member on the substrate.
Specifically, as a mask exposure method, a composition containing a liquid crystal compound having a polymerizable group is applied onto a substrate to form a coating film, the liquid crystal compound in the coating film is oriented, and then a predetermined pattern is used. A method of forming a structural birefringent member on a substrate by exposing a coating film through the mask of the above and removing an unexposed portion can be mentioned.
From the viewpoint of productivity, the imprint method is preferable. Hereinafter, the imprint method will be described in detail.
インプリント法は、以下の工程を有する。
工程1:基板上に液晶化合物を含む組成物を塗布して塗膜を形成する工程
工程2:塗膜中の液晶化合物を配向させる工程
工程3:表面に凹凸構造を有する金型を塗膜に押し当てて金型の凹凸構造を塗膜に転写する工程
なお、使用される液晶化合物が重合性基を有する場合、工程3の後、以下の工程4を実施することが好ましい。
工程4:金型の凹凸構造が転写された塗膜に対して、硬化処理を施す工程
以下、各工程の手順および使用される材料について詳述する。
The imprint method has the following steps.
Step 1: A composition containing a liquid crystal compound is applied onto a substrate to form a coating film. Step 2: A step of orienting a liquid crystal compound in the coating film. Step 3: A mold having an uneven structure on the surface is used as a coating film. Step of pressing and transferring the uneven structure of the mold to the coating film When the liquid crystal compound used has a polymerizable group, it is preferable to carry out the following step 4 after step 3.
Step 4: A step of curing the coating film to which the uneven structure of the mold is transferred The procedure of each step and the material used will be described in detail below.
(工程1)
工程1は、基板上に液晶化合物を含む組成物を塗布して塗膜を形成する工程である。本工程を実施することにより、図4に示すように、基板12上に塗膜18が形成される。
以下では、まず、使用される部材および材料について詳述する。
(Step 1)
Step 1 is a step of applying a composition containing a liquid crystal compound on a substrate to form a coating film. By carrying out this step, as shown in FIG. 4, the
In the following, first, the members and materials used will be described in detail.
使用される基板は、組成物を塗布するための基材として機能を有する部材である。基板は、いわゆる仮基板(仮支持体)であってもよい。
基板(仮基板)としては、プラスチック基板およびガラス基板が挙げられる。プラスチック基板を構成する材料としては、ポリエチレンテレフタレートなどのポリエステル樹脂、ポリカーボネート樹脂、(メタ)アクリル樹脂、エポキシ樹脂、ポリウレタン樹脂、ポリアミド樹脂、ポリオレフィン樹脂、セルロース樹脂、シリコーン樹脂、および、ポリビニルアルコールが挙げられる。
基板の厚みは、5~1000μm程度であればよく、10~250μmが好ましく、15~90μmがより好ましい。
The substrate used is a member that functions as a substrate for applying the composition. The substrate may be a so-called temporary substrate (temporary support).
Examples of the substrate (temporary substrate) include a plastic substrate and a glass substrate. Examples of the material constituting the plastic substrate include polyester resin such as polyethylene terephthalate, polycarbonate resin, (meth) acrylic resin, epoxy resin, polyurethane resin, polyamide resin, polyolefin resin, cellulose resin, silicone resin, and polyvinyl alcohol. ..
The thickness of the substrate may be about 5 to 1000 μm, preferably 10 to 250 μm, and more preferably 15 to 90 μm.
なお、必要に応じて、基板上には、配向膜を配置してもよい。
配向膜は、一般的には、ポリマーを主成分とする。配向膜用ポリマーとしては、多数の文献に記載があり、多数の市販品を入手できる。配向膜用ポリマーとしては、ポリビニルアルコール、ポリイミド、または、その誘導体が好ましい。
なお、配向膜には、公知のラビング処理が施されることが好ましい。
また、配向膜としては、光配向膜を用いてもよい。
配向膜の厚みは、0.01~10μmが好ましく、0.01~1μmがより好ましい。
If necessary, an alignment film may be arranged on the substrate.
The alignment film generally contains a polymer as a main component. The polymer for an alignment film has been described in a large number of documents, and a large number of commercially available products are available. As the polymer for the alignment film, polyvinyl alcohol, polyimide, or a derivative thereof is preferable.
It is preferable that the alignment film is subjected to a known rubbing treatment.
Further, as the alignment film, a photoalignment film may be used.
The thickness of the alignment film is preferably 0.01 to 10 μm, more preferably 0.01 to 1 μm.
液晶化合物の種類は、特に制限されない。一般的に、液晶化合物はその形状から、棒状タイプ(棒状液晶化合物)と円盤状タイプ(ディスコティック液晶化合物)とに分類できる。さらに、液晶化合物は、低分子タイプと高分子タイプとの分類できる。高分子とは一般に重合度が100以上のものを指す(高分子物理・相転移ダイナミクス,土井正男著,2頁,岩波書店,1992)。本発明では、いずれの液晶化合物を用いることもできるが、棒状液晶化合物またはディスコティック液晶化合物を用いるのが好ましく、棒状液晶化合物を用いるのがより好ましい。2種以上の棒状液晶化合物、2種以上のディスコティック液晶化合物、または、棒状液晶化合物とディスコティック液晶化合物との混合物を用いてもよい。
なお、棒状液晶化合物としては、例えば、特表平11-513019号公報の請求項1、および、特開2005-289980号公報の段落0026~0098に記載の液晶化合物が挙げられる。
ディスコティック液晶化合物としては、例えば、特開2007-108732号公報の段落0020~0067、および、特開2010-244038号公報の段落0013~0108に記載の液晶化合物が挙げられる。
The type of liquid crystal compound is not particularly limited. Generally, a liquid crystal compound can be classified into a rod-shaped type (rod-shaped liquid crystal compound) and a disk-shaped type (discotic liquid crystal compound) according to its shape. Further, the liquid crystal compound can be classified into a small molecule type and a high molecular type. A polymer generally refers to a polymer having a degree of polymerization of 100 or more (Polymer Physics / Phase Transition Dynamics, Masao Doi, p. 2, Iwanami Shoten, 1992). In the present invention, any liquid crystal compound can be used, but it is preferable to use a rod-shaped liquid crystal compound or a discotic liquid crystal compound, and it is more preferable to use a rod-shaped liquid crystal compound. Two or more kinds of rod-shaped liquid crystal compounds, two or more kinds of discotic liquid crystal compounds, or a mixture of a rod-shaped liquid crystal compound and a discotic liquid crystal compound may be used.
Examples of the rod-shaped liquid crystal compound include the liquid crystal compounds described in claim 1 of JP-A No. 11-513019 and paragraphs 0026 to 0098 of JP-A-2005-289980.
Examples of the discotic liquid crystal compound include the liquid crystal compounds described in paragraphs 0020 to 0067 of JP-A-2007-108732 and paragraphs 0013 to 0108 of JP-A-2010-2404038.
液晶化合物は、重合性基を有することが好ましい。つまり、液晶化合物は、重合性液晶化合物であることが好ましい。液晶化合物が重合性基を有する場合、後述する硬化処理によって、液晶化合物の配向状態を容易に固定化できる。
液晶化合物が有する重合性基の種類は特に制限されず、付加重合反応が可能な官能基が好ましく、重合性エチレン性不飽和基または環重合性基がより好ましく、(メタ)アクリロイル基、ビニル基、スチリル基、または、アリル基がさらに好ましい。
液晶化合物が有する重合性基の数は特に制限されないが、2以上が好ましい。上限は特に制限されないが、10以下の場合が多い。
The liquid crystal compound preferably has a polymerizable group. That is, the liquid crystal compound is preferably a polymerizable liquid crystal compound. When the liquid crystal compound has a polymerizable group, the orientation state of the liquid crystal compound can be easily fixed by the curing treatment described later.
The type of polymerizable group contained in the liquid crystal compound is not particularly limited, a functional group capable of an addition polymerization reaction is preferable, a polymerizable ethylenically unsaturated group or a ring-polymerizable group is more preferable, and a (meth) acryloyl group or a vinyl group is preferable. , Styryl group, or allyl group is more preferable.
The number of polymerizable groups contained in the liquid crystal compound is not particularly limited, but is preferably 2 or more. The upper limit is not particularly limited, but it is often 10 or less.
液晶化合物は、逆波長分散性を示すことが好ましく、重合性基を2つ以上有し、逆波長分散性を示す液晶化合物がより好ましい。 The liquid crystal compound preferably exhibits reverse wavelength dispersibility, and more preferably a liquid crystal compound having two or more polymerizable groups and exhibiting reverse wavelength dispersibility.
液晶化合物としては、式(X)で表される重合性液晶化合物が好ましい。
式(X)で表される重合性液晶化合物は、液晶性を示す化合物である。
L1-G1-D1-Ar-D2-G2-L2 ・・・(X)
As the liquid crystal compound, a polymerizable liquid crystal compound represented by the formula (X) is preferable.
The polymerizable liquid crystal compound represented by the formula (X) is a compound exhibiting liquid crystallinity.
L 1- G 1- D 1- Ar-D 2- G 2- L 2 ... (X)
式(X)中、D1およびD2は、それぞれ独立に、単結合、-O-、-CO-、-CO-O-、-C(=S)O-、-CR1R2-、-CR1R2-CR3R4-、-O-CR1R2-、-CR1R2-O-CR3R4-、-CO-O-CR1R2-、-O-CO-CR1R2-、-CR1R2-CR3R4-O-CO-、-CR1R2-O-CO-CR3R4-、-CR1R2-CO-O-CR3R4-、-NR1-CR2R3-、または、-CO-NR1-を表す。
R1、R2、R3およびR4は、それぞれ独立に、水素原子、フッ素原子または炭素数1~4のアルキル基を表す。R1、R2、R3およびR4のそれぞれが複数存在する場合には、複数のR1、複数のR2、複数のR3および複数のR4はそれぞれ、互いに同一でも異なっていてもよい。
G1およびG2は、それぞれ独立に、炭素数5~8の2価の脂環式炭化水素基、複数の上記脂環式炭化水素基が連結してなる基、芳香族炭化水素基、または、複数の上記芳香族炭化水素基が連結してなる基を表し、上記脂環式炭化水素基に含まれるメチレン基は、-O-、-S-、または-NH-で置換されていてもよい。
複数の上記脂環式炭化水素基が連結してなる基とは、炭素数5~8の2価の脂環式炭化水素基同士が単結合で連結してなる基を意味する。また、複数の上記芳香族炭化水素基が連結してなる基とは、芳香族炭化水素基同士が単結合で連結してなる基を意味する。
L1およびL2はそれぞれ独立に、1価の有機基を表し、L1およびL2からなる群から選ばれる少なくとも1種が、重合性基を有する1価の基を表す。
Arは、式(Ar-1)~(Ar-7)で表される基からなる群から選択されるいずれかの芳香環を表す。
In formula (X), D 1 and D 2 are independently single-bonded, -O-, -CO-, -CO-O-, -C (= S) O-, -CR 1 R 2- , respectively. -CR 1 R 2 -CR 3 R 4 -, - O-CR 1 R 2 -, - CR 1 R 2 -O-CR 3 R 4 -, - CO-O-CR 1 R 2 -, - O-CO -CR 1 R 2 -, - CR 1 R 2 -CR 3 R 4 -O-CO -, - CR 1 R 2 -O-CO-CR 3 R 4 -, - CR 1 R 2 -CO-O-CR 3 R 4 -, - NR 1 -CR 2 R 3 -, or, -CO-NR 1 - represents a.
R 1 , R 2 , R 3 and R 4 independently represent a hydrogen atom, a fluorine atom or an alkyl group having 1 to 4 carbon atoms. When each of R 1 , R 2 , R 3 and R 4 exists, the plurality of R 1 , the plurality of R 2 , the plurality of R 3 and the plurality of R 4 may be the same or different from each other. good.
G 1 and G 2 are each independently a divalent alicyclic hydrocarbon group having 5 to 8 carbon atoms, a group formed by linking a plurality of the alicyclic hydrocarbon groups, an aromatic hydrocarbon group, or an aromatic hydrocarbon group. , Representing a group formed by linking a plurality of the aromatic hydrocarbon groups, even if the methylene group contained in the alicyclic hydrocarbon group is substituted with -O-, -S-, or -NH-. good.
The group formed by linking a plurality of the alicyclic hydrocarbon groups means a group formed by connecting divalent alicyclic hydrocarbon groups having 5 to 8 carbon atoms in a single bond. Further, the group formed by linking the plurality of the aromatic hydrocarbon groups means a group formed by connecting the aromatic hydrocarbon groups with a single bond.
L 1 and L 2 each independently represent a monovalent organic group, and at least one selected from the group consisting of L 1 and L 2 represents a monovalent group having a polymerizable group.
Ar represents any aromatic ring selected from the group consisting of groups represented by the formulas (Ar-1) to (Ar-7).
上記式(Ar-1)中、Q1は、NまたはCHを表し、Q2は、-S-、-O-、または、-N(R7)-を表し、R7は、水素原子または炭素数1~6のアルキル基を表し、Y1は、置換基を有してもよい、炭素数6~12の芳香族炭化水素基、または、炭素数3~12の芳香族複素環基を表す。
R7が示す炭素数1~6のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、および、n-ヘキシル基が挙げられる。
Y1が示す炭素数6~12の芳香族炭化水素基としては、例えば、フェニル基、2,6-ジエチルフェニル基、および、ナフチル基などのアリール基が挙げられる。
Y1が示す炭素数3~12の芳香族複素環基としては、例えば、チエニル基、チアゾリル基、フリル基、および、ピリジル基などのヘテロアリール基が挙げられる。
また、Y1が有していてもよい置換基としては、例えば、アルキル基、アルコキシ基、および、ハロゲン原子が挙げられる。
アルキル基としては、炭素数1~18のアルキル基が好ましく、炭素数1~8のアルキル基(例えば、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、t-ブチル基、および、シクロヘキシル基)がより好ましく、炭素数1~4のアルキル基がさらに好ましく、メチル基またはエチル基が特に好ましい。アルキル基は、直鎖状、分岐鎖状、および、環状のいずれであってもよい。
アルコキシ基としては、例えば、炭素数1~18のアルコキシ基が好ましく、炭素数1~8のアルコキシ基(例えば、メトキシ基、エトキシ基、n-ブトキシ基、および、メトキシエトキシ基)がより好ましく、炭素数1~4のアルコキシ基がさらに好ましく、メトキシ基またはエトキシ基が特に好ましい。
ハロゲン原子としては、例えば、フッ素原子、塩素原子、臭素原子、および、ヨウ素原子が挙げられ、中でも、フッ素原子または塩素原子が好ましい。
In the above formula (Ar-1), Q 1 represents N or CH, Q 2 represents -S-, -O-, or -N (R 7 )-, and R 7 is a hydrogen atom or Representing an alkyl group having 1 to 6 carbon atoms, Y 1 represents an aromatic hydrocarbon group having 6 to 12 carbon atoms or an aromatic heterocyclic group having 3 to 12 carbon atoms, which may have a substituent. show.
Examples of the alkyl group having 1 to 6 carbon atoms indicated by R 7 include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group and an n-pentyl group. Groups and n-hexyl groups can be mentioned.
Examples of the aromatic hydrocarbon group having 6 to 12 carbon atoms indicated by Y 1 include an aryl group such as a phenyl group, a 2,6-diethylphenyl group, and a naphthyl group.
Examples of the aromatic heterocyclic group having 3 to 12 carbon atoms indicated by Y 1 include heteroaryl groups such as a thienyl group, a thiazolyl group, a frill group, and a pyridyl group.
Further , examples of the substituent that Y 1 may have include an alkyl group, an alkoxy group, and a halogen atom.
The alkyl group is preferably an alkyl group having 1 to 18 carbon atoms, and an alkyl group having 1 to 8 carbon atoms (for example, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group). Groups, t-butyl groups, and cyclohexyl groups) are more preferred, alkyl groups having 1 to 4 carbon atoms are even more preferred, and methyl or ethyl groups are particularly preferred. The alkyl group may be linear, branched, or cyclic.
As the alkoxy group, for example, an alkoxy group having 1 to 18 carbon atoms is preferable, and an alkoxy group having 1 to 8 carbon atoms (for example, a methoxy group, an ethoxy group, an n-butoxy group, and a methoxyethoxy group) is more preferable. An alkoxy group having 1 to 4 carbon atoms is more preferable, and a methoxy group or an ethoxy group is particularly preferable.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and among them, a fluorine atom or a chlorine atom is preferable.
また、上記式(Ar-1)~(Ar-7)中、Z1、Z2およびZ3は、それぞれ独立に、水素原子、炭素数1~20の1価の脂肪族炭化水素基、炭素数3~20の1価の脂環式炭化水素基、炭素数6~20の1価の芳香族炭化水素基、ハロゲン原子、シアノ基、ニトロ基、-OR8、-NR9R10、または、-SR11を表し、R8~R11は、それぞれ独立に、水素原子または炭素数1~6のアルキル基を表し、Z1およびZ2は、互いに結合して芳香環を形成してもよい。
炭素数1~20の1価の脂肪族炭化水素基としては、炭素数1~15のアルキル基が好ましく、炭素数1~8のアルキル基がより好ましく、メチル基、エチル基、イソプロピル基、tert-ペンチル基(1,1-ジメチルプロピル基)、tert-ブチル基、または、1,1-ジメチル-3,3-ジメチル-ブチル基がさらに好ましく、メチル基、エチル基、または、tert-ブチル基が特に好ましい。
炭素数3~20の1価の脂環式炭化水素基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロデシル基、メチルシクロヘキシル基、および、エチルシクロヘキシル基などの単環式飽和炭化水素基;シクロブテニル基、シクロペンテニル基、シクロヘキセニル基、シクロヘプテニル基、シクロオクテニル基、シクロデセニル基、シクロペンタジエニル基、シクロヘキサジエニル基、シクロオクタジエニル基、および、シクロデカジエンなどの単環式不飽和炭化水素基;ビシクロ[2.2.1]ヘプチル基、ビシクロ[2.2.2]オクチル基、トリシクロ[5.2.1.02,6]デシル基、トリシクロ[3.3.1.13,7]デシル基、テトラシクロ[6.2.1.13,6.02,7]ドデシル基、および、アダマンチル基などの多環式飽和炭化水素基;などが挙げられる。
炭素数6~20の1価の芳香族炭化水素基としては、例えば、フェニル基、2,6-ジエチルフェニル基、ナフチル基、および、ビフェニル基が挙げられ、炭素数6~12のアリール基(特にフェニル基)が好ましい。
ハロゲン原子としては、例えば、フッ素原子、塩素原子、臭素原子、および、ヨウ素原子が挙げられ、中でも、フッ素原子、塩素原子、または、臭素原子が好ましい。
R8~R11が示す炭素数1~6のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、および、n-ヘキシル基が挙げられる。
Further, in the above formulas (Ar-1) to (Ar-7), Z 1 , Z 2 and Z 3 are independently hydrogen atoms, monovalent aliphatic hydrocarbon groups having 1 to 20 carbon atoms, and carbons, respectively. A monovalent alicyclic hydrocarbon group having a number of 3 to 20, a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms, a halogen atom, a cyano group, a nitro group, -OR 8 , -NR 9 R 10 , or , -SR 11 and R 8 to R 11 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and Z 1 and Z 2 may be bonded to each other to form an aromatic ring. good.
As the monovalent aliphatic hydrocarbon group having 1 to 20 carbon atoms, an alkyl group having 1 to 15 carbon atoms is preferable, an alkyl group having 1 to 8 carbon atoms is more preferable, and a methyl group, an ethyl group, an isopropyl group, and tert are preferable. -Pentyl group (1,1-dimethylpropyl group), tert-butyl group, or 1,1-dimethyl-3,3-dimethyl-butyl group is more preferable, and methyl group, ethyl group, or tert-butyl group. Is particularly preferable.
Examples of the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclodecyl group, a methylcyclohexyl group, and the like. Monocyclic saturated hydrocarbon groups such as ethylcyclohexyl group; cyclobutenyl group, cyclopentenyl group, cyclohexenyl group, cycloheptenyl group, cyclooctenyl group, cyclodecenyl group, cyclopentadienyl group, cyclohexadienyl group, cyclooctadienyl group, And monocyclic unsaturated hydrocarbon groups such as cyclodecadien; bicyclo [2.2.1] heptyl group, bicyclo [2.2.2] octyl group, tricyclo [5.2.1.0 2,6 ] Decyl group, tricyclo [3.3.1.1 3,7 ] decyl group, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] Dodecyl group, polycyclic saturated hydrocarbon group such as adamantyl group; and the like.
Examples of the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms include a phenyl group, a 2,6-diethylphenyl group, a naphthyl group, and a biphenyl group, and an aryl group having 6 to 12 carbon atoms (an aryl group having 6 to 12 carbon atoms). Especially phenyl group) is preferable.
Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and among them, a fluorine atom, a chlorine atom, or a bromine atom is preferable.
Examples of the alkyl group having 1 to 6 carbon atoms represented by R 8 to R 11 include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, and a tert-butyl group. Examples thereof include an n-pentyl group and an n-hexyl group.
また、上記式(Ar-2)および(Ar-3)中、A1およびA2は、それぞれ独立に、-O-、-N(R12)-、-S-、および、-CO-からなる群から選択される基を表し、R12は、水素原子または置換基を表す。
R12が示す置換基としては、上記式(Ar-1)中のY1が有していてもよい置換基と同様のものが挙げられる。
Further, in the above formulas (Ar-2) and (Ar-3), A 1 and A 2 are independently derived from -O-, -N (R 12 )-, -S-, and -CO-, respectively. Represents a group selected from the group, where R 12 represents a hydrogen atom or substituent.
Examples of the substituent represented by R 12 include the same substituents that Y 1 in the above formula (Ar-1) may have.
また、上記式(Ar-2)中、Xは、水素原子または置換基が結合していてもよい第14~16族の非金属原子を表す。
また、Xが示す第14~16族の非金属原子としては、例えば、酸素原子、硫黄原子、置換基を有する窒素原子、および、置換基を有する炭素原子が挙げられ、置換基としては、例えば、アルキル基、アルコキシ基、アルキル置換アルコキシ基、環状アルキル基、アリール基(例えば、フェニル基、および、ナフチル基)、シアノ基、アミノ基、ニトロ基、アルキルカルボニル基、スルホ基、および、水酸基が挙げられる。
Further, in the above formula (Ar-2), X represents a non-metal atom of
Examples of the non-metal atoms of
また、上記式(Ar-3)中、D4およびD5は、それぞれ独立に、単結合、または、-CO-、-O-、-S-、-C(=S)-、-CR1aR2a-、-CR3a=CR4a-、-NR5a-、もしくは、これらの2つ以上の組み合わせからなる2価の連結基を表し、R1a~R5aは、それぞれ独立に、水素原子、フッ素原子、または、炭素数1~4のアルキル基を表す。
ここで、2価の連結基としては、例えば、-CO-、-O-、-CO-O-、-C(=S)O-、-CR1bR2b-、-CR1bR2b-CR1bR2b-、-O-CR1bR2b-、-CR1bR2b-O-CR1bR2b-、-CO-O-CR1bR2b-、-O-CO-CR1bR2b-、-CR1bR2b-O-CO-CR1bR2b-、-CR1bR2b-CO-O-CR1bR2b-、-NR3b-CR1bR2b-、および、-CO-NR3b-が挙げられる。R1b、R2bおよびR3bは、それぞれ独立に、水素原子、フッ素原子、または、炭素数1~4のアルキル基を表す。
Further, in the above formula (Ar-3), D 4 and D 5 are independently single-bonded or -CO-, -O-, -S-, -C (= S)-, -CR 1a. R 2a- , -CR 3a = CR 4a- , -NR 5a- , or a divalent linking group consisting of a combination of two or more of these, and R 1a to R 5a are independent hydrogen atoms, respectively. It represents a fluorine atom or an alkyl group having 1 to 4 carbon atoms.
Here, examples of the divalent linking group, for example, -CO -, - O -, - CO-O -, - C (= S) O -, - CR 1b R 2b -, - CR 1b R 2b -CR 1b R 2b -, - O- CR 1b R 2b -, - CR 1b R 2b -O-CR 1b R 2b -, - CO-O-CR 1b R 2b -, - O-CO-CR 1b R 2b -, -CR 1b R 2b -O-CO- CR 1b R 2b -, - CR 1b R 2b -CO-O-CR 1b R 2b -, - NR 3b -CR 1b R 2b -, and, -CO-NR 3b - Can be mentioned. R 1b , R 2b and R 3b independently represent a hydrogen atom, a fluorine atom, or an alkyl group having 1 to 4 carbon atoms.
また、上記式(Ar-3)中、SP1およびSP2は、それぞれ独立に、単結合、炭素数1~12の直鎖状もしくは分岐鎖状のアルキレン基、または、炭素数1~12の直鎖状もしくは分岐鎖状のアルキレン基を構成する-CH2-の1個以上が-O-、-S-、-NH-、-N(Q)-、もしくは、-CO-に置換された2価の連結基を表し、Qは、置換基を表す。置換基としては、上記式(Ar-1)中のY1が有していてもよい置換基と同様のものが挙げられる。
ここで、炭素数1~12の直鎖状または分岐鎖状のアルキレン基としては、例えば、メチレン基、エチレン基、プロピレン基、ブチレン基、ペンチレン基、ヘキシレン基、メチルヘキシレン基、および、へプチレン基が好ましい。
Further, in the above formula (Ar-3), SP 1 and SP 2 are independently single-bonded, linear or branched alkylene groups having 1 to 12 carbon atoms, or 1 to 12 carbon atoms. One or more of -CH 2- constituting the linear or branched alkylene group was replaced with -O-, -S-, -NH-, -N (Q)-, or -CO-. It represents a divalent linking group and Q represents a substituent. Examples of the substituent include the same substituents that Y 1 in the above formula (Ar-1) may have.
Here, examples of the linear or branched alkylene group having 1 to 12 carbon atoms include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a methylhexylene group, and the like. A petitene group is preferred.
また、上記式(Ar-3)中、L3およびL4は、それぞれ独立に、1価の有機基を表す。
1価の有機基としては、例えば、アルキル基、アリール基、および、ヘテロアリール基が挙げられる。アルキル基は、直鎖状、分岐鎖状、または、環状であってもよいが、直鎖状が好ましい。アルキル基の炭素数は、1~30が好ましく、1~20がより好ましく、1~10がさらに好ましい。また、アリール基は、単環であっても多環であってもよいが単環が好ましい。アリール基の炭素数は、6~25が好ましく、6~10がより好ましい。また、ヘテロアリール基は、単環であっても多環であってもよい。ヘテロアリール基を構成するヘテロ原子の数は1~3が好ましい。ヘテロアリール基を構成するヘテロ原子は、窒素原子、硫黄原子、または、酸素原子が好ましい。ヘテロアリール基の炭素数は6~18が好ましく、6~12がより好ましい。また、アルキル基、アリール基、および、ヘテロアリール基は、無置換であってもよく、置換基を有していてもよい。置換基としては、上記式(Ar-1)中のY1が有していてもよい置換基と同様のものが挙げられる。
Further, in the above formula (Ar-3), L 3 and L 4 each independently represent a monovalent organic group.
Examples of the monovalent organic group include an alkyl group, an aryl group, and a heteroaryl group. The alkyl group may be linear, branched or cyclic, but linear is preferred. The number of carbon atoms of the alkyl group is preferably 1 to 30, more preferably 1 to 20, and even more preferably 1 to 10. The aryl group may be monocyclic or polycyclic, but monocyclic is preferable. The aryl group preferably has 6 to 25 carbon atoms, more preferably 6 to 10 carbon atoms. Further, the heteroaryl group may be monocyclic or polycyclic. The number of heteroatoms constituting the heteroaryl group is preferably 1 to 3. The hetero atom constituting the heteroaryl group is preferably a nitrogen atom, a sulfur atom, or an oxygen atom. The heteroaryl group preferably has 6 to 18 carbon atoms, more preferably 6 to 12 carbon atoms. Further, the alkyl group, the aryl group, and the heteroaryl group may be unsubstituted or have a substituent. Examples of the substituent include the same substituents that Y 1 in the above formula (Ar-1) may have.
また、上記式(Ar-4)~(Ar-7)中、Axは、芳香族炭化水素環および芳香族複素環からなる群から選ばれる少なくとも1つの芳香環を有する、炭素数2~30の有機基を表す。
また、上記式(Ar-4)~(Ar-7)中、Ayは、水素原子、置換基を有していてもよい炭素数1~12のアルキル基、または、芳香族炭化水素環および芳香族複素環からなる群から選択される少なくとも1つの芳香環を有する、炭素数2~30の有機基を表す。
ここで、AxおよびAyにおける芳香環は、置換基を有していてもよく、AxとAyとが互いに結合して環を形成していてもよい。
また、Q3は、水素原子、または、置換基を有していてもよい炭素数1~6のアルキル基を表す。
AxおよびAyとしては、特許文献2(国際公開第2014/010325号)の段落[0039]~[0095]に記載されたものが挙げられる。
また、Q3が示す炭素数1~6のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、および、n-ヘキシル基が挙げられ、置換基としては、上記式(Ar-1)中のY1が有していてもよい置換基と同様のものが挙げられる。
Further, in the above formulas (Ar-4) to (Ar-7), Ax has at least one aromatic ring selected from the group consisting of an aromatic hydrocarbon ring and an aromatic heterocycle, and has 2 to 30 carbon atoms. Represents an organic group.
Further, in the above formulas (Ar-4) to (Ar-7), Ay is a hydrogen atom, an alkyl group having 1 to 12 carbon atoms which may have a substituent, or an aromatic hydrocarbon ring and aromatic. Represents an organic group having 2 to 30 carbon atoms and having at least one aromatic ring selected from the group consisting of group heterocycles.
Here, the aromatic rings in Ax and Ay may have a substituent, and Ax and Ay may be bonded to each other to form a ring.
Further, Q 3 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms which may have a substituent.
Examples of Ax and Ay include those described in paragraphs [0039] to [0995] of Patent Document 2 (International Publication No. 2014/010325).
The alkyl group having 1 to 6 carbon atoms represented by Q 3, for example, a methyl group, an ethyl group, a propyl group, an isopropyl group, n- butyl group, isobutyl group, sec- butyl group, tert- butyl radical, n -Pentyl group and n-hexyl group can be mentioned, and examples of the substituent include the same substituents that Y 1 in the above formula (Ar-1) may have.
式(X)で表される液晶化合物の各置換基の定義および好ましい範囲については、特開2012-021068号公報に記載の化合物(A)に関するD1、D2、G1、G2、L1、L2、R4、R5、R6、R7、X1、Y1、Q1、Q2に関する記載をそれぞれD1、D2、G1、G2、L1、L2、R1、R2、R3、R4、Q1、Y1、Z1、およびZ2について参照でき、特開2008-107767号公報に記載の一般式(I)で表される化合物についてのA1、A2、およびXに関する記載をそれぞれA1、A2、およびXについて参照でき、国際公開第2013/018526号に記載の一般式(I)で表される化合物についてのAx、Ay、Q1に関する記載をそれぞれAx、Ay、Q3について参照できる。Z3については特開2012-021068号公報に記載の化合物(A)に関するQ1の記載を参照できる。 For the definition and preferable range of each substituent of the liquid crystal compound represented by the formula (X), refer to D 1 , D 2 , G 1 , G 2 , L relating to the compound (A) described in JP2012-021068. 1 , L 2 , R 4 , R 5 , R 6 , R 7 , X 1 , Y 1 , Q 1 , Q 2 are described as D 1 , D 2 , G 1 , G 2 , L 1 , L 2 , respectively. R 1 , R 2 , R 3 , R 4 , Q 1 , Y 1 , Z 1 , and Z 2 can be referred to, and the compound represented by the general formula (I) described in JP-A-2008-107767 can be referred to. a 1, a 2, and a 1 a description of X respectively, a 2, and X can refer for, Ax of the compound represented by the general formula described in WO 2013/018526 (I), Ay, The description regarding Q 1 can be referred to for Ax, Ay, and Q 3, respectively. For Z 3 can refer to the description for Q 1 relates to compounds (A) described in JP-A-2012-021068.
特に、L1およびL2で示される有機基としては、それぞれ、-D3-G3-Sp-P3で表される基であることが好ましい。
D3は、D1と同義である。
G3は、単結合、炭素数6~12の2価の芳香環基若しくは複素環基、複数の上記芳香環基もしくは複素環基が連結してなる基、炭素数5~8の2価の脂環式炭化水素基、または、複数の上記脂環式炭化水素基が連結してなる基を表し、上記脂環式炭化水素基に含まれるメチレン基は、-O-、-S-またはNR7-で置換されていてもよく、ここでR7は水素原子または炭素数1~6のアルキル基を表す。
複数の上記芳香環基もしくは複素環基が連結してなる基とは、炭素数6~12の2価の芳香環基もしくは複素環基同士が単結合で連結してなる基を意味する。また、複数の上記脂環式炭化水素基が連結してなる基とは、炭素数5~8の2価の脂環式炭化水素基同士が単結合で連結してなる基を意味する。
G3としては、2個のシクロヘキサン環が単結合を介して結合した基も好ましい。
Spは、単結合、-(CH2)n-、-(CH2)n-O-、-(CH2-O-)n-、-(CH2CH2-O-)m、-O-(CH2)n-、-O-(CH2)n-O-、-O-(CH2-O-)n-、-O-(CH2CH2-O-)m、-C(=O)-O-(CH2)n-、-C(=O)-O-(CH2)n-O-、-C(=O)-O-(CH2-O-)n-、-C(=O)-O-(CH2CH2-O-)m、-C(=O)-N(R8)-(CH2)n-、-C(=O)-N(R8)-(CH2)n-O-、-C(=O)-N(R8)-(CH2-O-)n-、-C(=O)-N(R8)-(CH2CH2-O-)m、または、-(CH2)n-O-(C=O)-(CH2)n-C(=O)-O-(CH2)n-で表されるスペーサー基を表す。ここで、nは2~12の整数を表し、mは2~6の整数を表し、R8は水素原子または炭素数1~6のアルキル基を表す。また、上記各基における-CH2-の水素原子は、メチル基で置換されていてもよい。
P3は重合性基を示す。
In particular, the organic group represented by L 1 and L 2 is preferably a group represented by -D 3- G 3- Sp-P 3, respectively.
D 3 is synonymous with D 1.
G 3 is a single bond, a divalent aromatic ring group or heterocyclic group having 6 to 12 carbon atoms, a group formed by linking a plurality of the aromatic ring groups or heterocyclic groups, and a divalent aromatic ring group having 5 to 8 carbon atoms. It represents an alicyclic hydrocarbon group or a group formed by linking a plurality of the alicyclic hydrocarbon groups, and the methylene group contained in the alicyclic hydrocarbon group is -O-, -S- or NR. It may be substituted with 7 −, where R 7 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
The group in which the plurality of aromatic ring groups or heterocyclic groups are linked means a group in which divalent aromatic ring groups or heterocyclic groups having 6 to 12 carbon atoms are linked by a single bond. The group in which a plurality of the alicyclic hydrocarbon groups are linked means a group in which divalent alicyclic hydrocarbon groups having 5 to 8 carbon atoms are linked by a single bond.
The G 3, preferred group wherein two cyclohexane rings are linked via a single bond.
Sp is a single bond,-(CH 2 ) n -,-(CH 2 ) n- O-,-(CH 2- O-) n -,-(CH 2 CH 2- O-) m , -O- (CH 2 ) n- , -O- (CH 2 ) n- O-, -O- (CH 2- O-) n- , -O- (CH 2 CH 2- O-) m , -C (= O) -O- (CH 2 ) n- , -C (= O) -O- (CH 2 ) n- O-, -C (= O) -O- (CH 2- O-) n -,- C (= O) -O- (CH 2 CH 2 -O-) m, -C (= O) -N (R 8) - (CH 2) n -, - C (= O) -N (R 8 )-(CH 2 ) n -O-, -C (= O) -N (R 8 )-(CH 2- O-) n- , -C (= O) -N (R 8 )-(CH 2) Spacer represented by CH 2- O-) m or-(CH 2 ) n- O- (C = O)-(CH 2 ) n- C (= O) -O- (CH 2 ) n- Represents a group. Here, n represents an integer of 2 to 12, m represents an integer of 2 to 6, and R 8 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. Further, -
P 3 represents a polymerizable group.
重合性基は特に制限されないが、ラジカル重合またはカチオン重合可能な重合性基が好ましい。
ラジカル重合性基としては、公知のラジカル重合性基が挙げられ、アクリロイル基またはメタクリロイル基が好ましい。
カチオン重合性基としては、公知のカチオン重合性が挙げられ、脂環式エーテル基、環状アセタール基、環状ラクトン基、環状チオエーテル基、スピロオルソエステル基、および、ビニルオキシ基が挙げられる。中でも、脂環式エーテル基、または、ビニルオキシ基が好ましく、エポキシ基、オキセタニル基、または、ビニルオキシ基がより好ましい。
特に好ましい重合性基の例としては下記が挙げられる。
The polymerizable group is not particularly limited, but a polymerizable group capable of radical polymerization or cationic polymerization is preferable.
Examples of the radically polymerizable group include known radically polymerizable groups, and an acryloyl group or a methacryloyl group is preferable.
Examples of the cationically polymerizable group include known cationically polymerizable groups, and examples thereof include an alicyclic ether group, a cyclic acetal group, a cyclic lactone group, a cyclic thioether group, a spiroorthoester group, and a vinyloxy group. Of these, an alicyclic ether group or a vinyloxy group is preferable, and an epoxy group, an oxetanyl group, or a vinyloxy group is more preferable.
Examples of particularly preferable polymerizable groups include the following.
なお、本明細書において、「アルキル基」は、直鎖状、分岐鎖状および環状のいずれでもよく、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、イソペンチル基、ネオペンチル基、1,1-ジメチルプロピル基、n-ヘキシル基、イソヘキシル基、シクロプロピル基、シクロブチル基、シクロペンチル基、および、シクロヘキシル基が挙げられる。 In the present specification, the "alkyl group" may be linear, branched or cyclic, and may be, for example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group or an isobutyl group. , Se-butyl group, tert-butyl group, n-pentyl group, isopentyl group, neopentyl group, 1,1-dimethylpropyl group, n-hexyl group, isohexyl group, cyclopropyl group, cyclobutyl group, cyclopentyl group, and Cyclohexyl group can be mentioned.
組成物中における液晶化合物の含有量は特に制限されないが、液晶組成物中の全固形分に対して、50質量%以上が好ましく、70質量%以上がより好ましい。上限は特に制限されないが、90質量%以下の場合が多い。
なお、固形分とは、溶媒を除去した構造複屈折部材を形成し得る成分を意味し、その性状が液体状であっても固形分とする。
The content of the liquid crystal compound in the composition is not particularly limited, but is preferably 50% by mass or more, more preferably 70% by mass or more, based on the total solid content in the liquid crystal composition. The upper limit is not particularly limited, but in many cases, it is 90% by mass or less.
The solid content means a component capable of forming a structural birefringent member from which the solvent has been removed, and is a solid content even if the property is liquid.
組成物は、液晶化合物以外の他の成分を含んでいてもよい。
組成物は、溶媒を含んでいてもよい。溶媒としては、例えば、エステル系溶媒、エーテル系溶媒、アミド系溶媒、カーボネート系溶媒、ケトン系溶媒、脂肪族炭化水素系溶媒、脂環式炭化水素系溶媒、芳香族炭化水素系溶媒、ハロゲン化炭素系溶媒、水、および、アルコール系溶媒が挙げられる。
The composition may contain components other than the liquid crystal compound.
The composition may contain a solvent. Examples of the solvent include ester-based solvents, ether-based solvents, amide-based solvents, carbonate-based solvents, ketone-based solvents, aliphatic hydrocarbon-based solvents, alicyclic hydrocarbon-based solvents, aromatic hydrocarbon-based solvents, and halogenation. Examples include carbon-based solvents, water, and alcohol-based solvents.
また、組成物は、重合開始剤を含んでいてもよい。組成物が重合開始剤を含む場合、より効率的に重合性基を有する液晶化合物の重合が進行する。
重合開始剤としては公知の重合開始剤が挙げられ、光重合開始剤、および、熱重合開始剤が挙げられ、光重合開始剤が好ましい。
組成物中における重合開始剤の含有量は特に制限されないが、組成物中の全固形分に対して、0.01~20質量%が好ましく、0.5~10質量%がより好ましい。
In addition, the composition may contain a polymerization initiator. When the composition contains a polymerization initiator, the polymerization of the liquid crystal compound having a polymerizable group proceeds more efficiently.
Examples of the polymerization initiator include known polymerization initiators, photopolymerization initiators and thermal polymerization initiators, and photopolymerization initiators are preferable.
The content of the polymerization initiator in the composition is not particularly limited, but is preferably 0.01 to 20% by mass, more preferably 0.5 to 10% by mass, based on the total solid content in the composition.
組成物は、液晶化合物とは異なる重合性モノマーを含んでいてもよい。重合性モノマーとしては、ラジカル重合性化合物、および、カチオン重合性化合物が挙げられ、多官能性ラジカル重合性モノマーが好ましい。重合性モノマーとしては、例えば、特開2002-296423号公報中の段落0018~0020に記載の重合性モノマーが挙げられる。
重合性モノマーは、非液晶化合物(液晶性を示さないモノマー)であることが好ましく、重合性基を2つ以上有する非液晶化合物であることがより好ましい。
組成物中の重合性モノマーの含有量は特に制限されないが、液晶化合物全質量に対して、1~50質量%が好ましく、5~30質量%がより好ましい。
The composition may contain a polymerizable monomer different from the liquid crystal compound. Examples of the polymerizable monomer include a radically polymerizable compound and a cationically polymerizable compound, and a polyfunctional radically polymerizable monomer is preferable. Examples of the polymerizable monomer include the polymerizable monomers described in paragraphs 0018 to 0020 in JP-A-2002-296423.
The polymerizable monomer is preferably a non-liquid crystal compound (a monomer that does not exhibit liquid crystallinity), and more preferably a non-liquid crystal compound having two or more polymerizable groups.
The content of the polymerizable monomer in the composition is not particularly limited, but is preferably 1 to 50% by mass, more preferably 5 to 30% by mass, based on the total mass of the liquid crystal compound.
組成物は、上述した成分以外にも、界面活性剤、および、配向制御剤などを含んでいてもよい。 The composition may contain a surfactant, an orientation control agent, and the like in addition to the above-mentioned components.
基板上に組成物を塗布する方法は特に制限されず、例えば、ワイヤーバーコーティング法、押し出しコーティング法、ダイレクトグラビアコーティング法、リバースグラビアコーティング法、および、ダイコーティング法が挙げられる。
なお、必要に応じて、組成物の塗布後に、基板上に塗布された塗膜を乾燥する処理を実施してもよい。乾燥処理を実施することにより、塗膜から溶媒を除去できる。
The method of applying the composition on the substrate is not particularly limited, and examples thereof include a wire bar coating method, an extrusion coating method, a direct gravure coating method, a reverse gravure coating method, and a die coating method.
If necessary, after the composition is applied, a treatment of drying the coating film applied on the substrate may be performed. By carrying out the drying treatment, the solvent can be removed from the coating film.
なお、後述する工程2において液晶化合物を所定の方向に配向させるため、基板として、表面にラビング処理が施された基板を用いてもよい。また、上述したように、基板上に所定のラビング処理が施された配向膜を配置してもよい。
In addition, in order to orient the liquid crystal compound in a predetermined direction in
(工程2)
工程2は、塗膜中の液晶化合物を配向させる工程である。
液晶化合物を配向させる処理は特に制限されないが、加熱処理が好ましい。
加熱処理の条件としては、使用される液晶化合物に応じて最適な条件が選択される。
なかでも、加熱温度としては、10~250℃の場合が多く、40~150℃の場合がより多く、50~130℃の場合がさらに多い。
加熱時間としては、0.1~60分間の場合が多く、0.2~5分間の場合がより多い。
液晶化合物の配向状態は、塗膜中の材料によって異なる。配向状態としては、例えば、ホモジニアス配向が挙げられる。
(Step 2)
The treatment for orienting the liquid crystal compound is not particularly limited, but heat treatment is preferable.
As the heat treatment conditions, the optimum conditions are selected according to the liquid crystal compound used.
Among them, the heating temperature is often 10 to 250 ° C., more often 40 to 150 ° C., and even more often 50 to 130 ° C.
The heating time is often 0.1 to 60 minutes, and more often 0.2 to 5 minutes.
The orientation state of the liquid crystal compound differs depending on the material in the coating film. Examples of the orientation state include homogenius orientation.
(工程3)
工程3は、表面に凹凸構造を有する金型を塗膜に押し当てて金型の凹凸構造を塗膜に転写する工程である。本工程では、図5に示すように、支持体20上に複数の凸部22が配置された、表面に凹凸構造を有する金型24を用意して、図6に示すように金型24を塗膜18に押し当てて金型の凹凸構造を塗膜18に転写する。
(Step 3)
Step 3 is a step of pressing a mold having an uneven structure on the surface against the coating film to transfer the uneven structure of the mold to the coating film. In this step, as shown in FIG. 5, a
本工程で使用される金型は、塗膜に上述した構造複屈折部材の形状に転写できる金型が適宜採用される。例えば、図5においては、一方向に延在し、延在する方向と直交する断面における断面形状が台形状である凸部22が支持体20上に配置されている。また、複数の凸部22は、延在する方向と直交する方向に沿って、周期的に配置されている。この凸部22の周期を調整することにより、構造複屈折部材中の延在部の周期を調整できる。また、凸部22の高さを調整することにより、延在部の高さを調整できる。
なお、図5における凸部22の支持体20側の辺と斜辺とのなす角θ2の大きさは特に制限されないが、70~90°が好ましく、80~90°がより好ましい。
As the mold used in this step, a mold capable of transferring to the shape of the structural birefringence member described above on the coating film is appropriately adopted. For example, in FIG. 5, a
The size of the angle θ2 formed by the side of the
金型を塗膜に対して押し当てる際には、金型を加熱して押し当てることが好ましい。金型の加熱温度は特に制限されないが、塗膜への転写がより良好に進行する点から、90~130℃が好ましく、100~120℃がより好ましい。 When pressing the mold against the coating film, it is preferable to heat the mold and press it. The heating temperature of the mold is not particularly limited, but 90 to 130 ° C. is preferable, and 100 to 120 ° C. is more preferable, from the viewpoint that the transfer to the coating film proceeds more satisfactorily.
(工程4)
なお、使用される液晶化合物が重合性基を有する場合、工程3の後、金型の凹凸構造が転写された塗膜に対して、硬化処理を施す工程4を実施することが好ましい。
(Step 4)
When the liquid crystal compound used has a polymerizable group, it is preferable to carry out step 4 after step 3 in which the coating film to which the uneven structure of the mold is transferred is subjected to a curing treatment.
硬化処理の方法は特に制限されず、光硬化処理および熱硬化処理が挙げられる。なかでも、光照射処理が好ましく、紫外線照射処理がより好ましい。
紫外線照射には、紫外線ランプなどの光源が利用される。
光(例えば、紫外線)の照射量は特に制限されないが、一般的には、100~1000mJ/cm2程度が好ましい。
The method of the curing treatment is not particularly limited, and examples thereof include a photo-curing treatment and a thermosetting treatment. Among them, the light irradiation treatment is preferable, and the ultraviolet irradiation treatment is more preferable.
A light source such as an ultraviolet lamp is used for ultraviolet irradiation.
The irradiation amount of light (for example, ultraviolet rays) is not particularly limited, but generally, it is preferably about 100 to 1000 mJ / cm 2.
硬化処理が施されて形成される延在部では、液晶化合物の配向状態が固定されている。
例えば、塗膜中の液晶化合物がホモジニアス配向していた場合には、延在部はホモジニアス配向した液晶化合物を固定してなる部材に該当する。
The orientation state of the liquid crystal compound is fixed in the extending portion formed by the curing treatment.
For example, when the liquid crystal compound in the coating film is homogenically oriented, the extending portion corresponds to a member formed by fixing the homogenius-oriented liquid crystal compound.
上記手順を実施した後、図7に示すように、金型24を剥離すると、上述した基板12と基板12上に配置された延在部16から構成される構造複屈折部材14とを有する位相差フィルムが形成される。
After performing the above procedure, as shown in FIG. 7, when the
<位相差フィルムの特性>
位相差フィルムは、逆波長分散性を示す。なお、逆波長分散性とは、可視光領域の少なくとも一部の波長領域において、面内のレタデーション(Re)値を測定した際に、測定波長が大きくなるにつれてRe値が同等または高く性質であり、本発明において、位相差フィルムが逆波長分散性を示すとは、以下の式(C)および式(D)の関係を満たしていればよい。
式(C) Re(450)/Re(550)<1.00
Re(450)は波長450nmにおける位相差フィルムの面内レタデーションを表し、Re(550)は波長550nmにおける位相差フィルムの面内レタデーションを表す。
なかでも、Re(450)/Re(550)は、0.97以下が好ましく、0.92以下がより好ましく、0.87以下がさらに好ましい。下限は特に制限されないが、0.75以上の場合が多く、0.78以上が好ましい。
<Characteristics of retardation film>
The retardation film exhibits anti-wavelength dispersibility. Inverse wavelength dispersibility means that when the in-plane retardation (Re) value is measured in at least a part of the visible light region, the Re value becomes equal or higher as the measurement wavelength becomes larger. In the present invention, the retardation film exhibits anti-wavelength dispersibility as long as it satisfies the relationship of the following formulas (C) and (D).
Equation (C) Re (450) / Re (550) <1.00
Re (450) represents the in-plane retardation of the retardation film at a wavelength of 450 nm, and Re (550) represents the in-plane retardation of the retardation film at a wavelength of 550 nm.
Among them, Re (450) / Re (550) is preferably 0.97 or less, more preferably 0.92 or less, and even more preferably 0.87 or less. The lower limit is not particularly limited, but is often 0.75 or more, preferably 0.78 or more.
式(D) Re(650)/Re(550)≧1.00
Re(650)は波長650nmにおける位相差フィルムの面内レタデーションを表す。
なかでも、Re(650)/Re(550)は、1.00以上が好ましく、1.01以上がより好ましい。上限は特に制限されないが、1.25以下が好ましく、1.20以下がより好ましい。
Equation (D) Re (650) / Re (550) ≧ 1.00
Re (650) represents the in-plane retardation of the retardation film at a wavelength of 650 nm.
Among them, Re (650) / Re (550) is preferably 1.00 or more, and more preferably 1.01 or more. The upper limit is not particularly limited, but is preferably 1.25 or less, and more preferably 1.20 or less.
位相差フィルムのNz係数は0.40~0.60であることが好ましく、0.45~0.60がより好ましい。 The Nz coefficient of the retardation film is preferably 0.40 to 0.60, more preferably 0.45 to 0.60.
位相差フィルムのRe(550)は特に制限されないが、λ/4板として有用である点で、110~160nmが好ましく、120~150nmがより好ましい。
位相差フィルムのRth(550)は特に制限されないが、-50~40nmが好ましく、-40~30nmがより好ましい。
The Re (550) of the retardation film is not particularly limited, but is preferably 110 to 160 nm, more preferably 120 to 150 nm in that it is useful as a λ / 4 plate.
The Rth (550) of the retardation film is not particularly limited, but is preferably -50 to 40 nm, more preferably -40 to 30 nm.
上述した位相差フィルムは、種々の用途に適用でき、例えば、位相差フィルムの面内レタデーションを調整して、いわゆるλ/4板またはλ/2板として用いることもできる。
なお、λ/4板とは、ある特定の波長の直線偏光を円偏光に(または、円偏光を直線偏光に)変換する機能を有する板である。より具体的には、所定の波長λnmにおける面内レタデーションReがλ/4(または、この奇数倍)を示す板である。
λ/4板の波長550nmでの面内レタデーション(Re(550))は、理想値(137.5nm)を中心として、25nm程度の誤差があってもよく、例えば、110~160nmであることが好ましく、120~150nmであることがより好ましい。
また、λ/2板とは、特定の波長λnmにおける面内レタデーションRe(λ)がRe(λ)≒λ/2を満たす光学異方性膜のことをいう。この式は、可視光領域のいずれかの波長(例えば、550nm)において達成されていればよい。なかでも、波長550nmにおける面内レタデーションRe(550)が、以下の関係を満たすことが好ましい。
210nm≦Re(550)≦300nm
The above-mentioned retardation film can be applied to various uses. For example, the in-plane retardation of the retardation film can be adjusted and used as a so-called λ / 4 plate or λ / 2 plate.
The λ / 4 plate is a plate having a function of converting linearly polarized light having a specific wavelength into circularly polarized light (or converting circularly polarized light into linearly polarized light). More specifically, it is a plate showing an in-plane retardation Re of λ / 4 (or an odd multiple of this) at a predetermined wavelength of λ nm.
The in-plane retardation (Re (550)) of the λ / 4 plate at a wavelength of 550 nm may have an error of about 25 nm centered on the ideal value (137.5 nm), and may be, for example, 110 to 160 nm. It is preferably 120 to 150 nm, and more preferably 120 to 150 nm.
The λ / 2 plate refers to an optically anisotropic film in which the in-plane retardation Re (λ) at a specific wavelength λ nm satisfies Re (λ) ≈λ / 2. This equation may be achieved at any wavelength in the visible light region (eg, 550 nm). Above all, it is preferable that the in-plane retardation Re (550) at a wavelength of 550 nm satisfies the following relationship.
210nm ≤ Re (550) ≤ 300nm
位相差フィルムは、基板および構造複屈折部材以外の他の部材を有していてもよい。
他の部材としては、上述した配向膜が挙げられる。
The retardation film may have members other than the substrate and the structural birefringence member.
Examples of other members include the above-mentioned alignment film.
<偏光板>
上述し位相差フィルムは、偏光子と組み合わせて、偏光板として使用してもよい。特に、円偏光板として使用してもよい。なお、円偏光板とは、無偏光の光を円偏光に変換する光学素子である。
<Polarizer>
The retardation film described above may be used as a polarizing plate in combination with a polarizer. In particular, it may be used as a circularly polarizing plate. The circularly polarizing plate is an optical element that converts unpolarized light into circularly polarized light.
偏光子は、光を特定の直線偏光に変換する機能を有する部材(直線偏光子)であればよく、主に、吸収型偏光子を利用できる。
吸収型偏光子としては、ヨウ素系偏光子、二色性染料を利用した染料系偏光子、およびポリエン系偏光子が挙げられる。ヨウ素系偏光子および染料系偏光子には、塗布型偏光子と延伸型偏光子とがあり、いずれも適用できるが、ポリビニルアルコールにヨウ素または二色性染料を吸着させ、延伸して作製される偏光子が好ましい。
偏光子の吸収軸と位相差フィルムの遅相軸との関係は特に制限されないが、位相差フィルムがλ/4板である場合は、偏光子の吸収軸と位相差フィルムの遅相軸とのなす角は、45±10°の範囲が好ましい。つまり、偏光子の吸収軸と位相差フィルムの遅相軸とのなす角は、35~55°の範囲が好ましい。
The polarizing element may be any member (linearly polarized light) having a function of converting light into specific linearly polarized light, and an absorption type polarizer can be mainly used.
Examples of the absorption type polarizer include an iodine-based polarizer, a dye-based polarizer using a dichroic dye, and a polyene-based polarizer. The iodine-based polarizer and the dye-based polarizer include a coating type polarizing element and a stretching type polarizing element, both of which can be applied, but they are produced by adsorbing iodine or a dichroic dye on polyvinyl alcohol and stretching the polarizing element. Polarizers are preferred.
The relationship between the absorption axis of the polarizer and the slow axis of the retardation film is not particularly limited, but when the retardation film is a λ / 4 plate, the absorption axis of the polarizer and the slow axis of the retardation film The angle formed is preferably in the range of 45 ± 10 °. That is, the angle formed by the absorption axis of the polarizer and the slow axis of the retardation film is preferably in the range of 35 to 55 °.
<表示装置>
本発明の位相差フィルムおよび上記円偏光板は、表示装置に適用されることが好ましい。
表示装置としては、例えば、有機エレクトロルミネッセンス(EL)表示装置および液晶表示装置が挙げられ、有機EL表示装置が好ましい。
つまり、本発明の表示装置は、上記位相差フィルムまたは円偏光板と、表示素子(例えば、有機EL表示素子または液晶表示素子)とを有する。
<Display device>
The retardation film of the present invention and the circularly polarizing plate are preferably applied to a display device.
Examples of the display device include an organic electroluminescence (EL) display device and a liquid crystal display device, and an organic EL display device is preferable.
That is, the display device of the present invention includes the retardation film or circularly polarizing plate and a display element (for example, an organic EL display element or a liquid crystal display element).
有機EL表示素子は、陽極、陰極の一対の電極間に発光層もしくは発光層を含む複数の有機化合物薄膜を形成した部材であり、発光層のほか正孔注入層、正孔輸送層、電子注入層、電子輸送層、および、保護層などを有してもよく、またこれらの各層はそれぞれ他の機能を備えたものであってもよい。各層の形成にはそれぞれ種々の材料を用いることができる。 The organic EL display element is a member in which a plurality of organic compound thin films including a light emitting layer or a light emitting layer are formed between a pair of electrodes of an anode and a cathode, and in addition to the light emitting layer, a hole injection layer, a hole transport layer, and an electron injection. It may have a layer, an electron transport layer, a protective layer, and the like, and each of these layers may have other functions. Various materials can be used to form each layer.
以下に実施例と比較例を挙げて本発明の特徴をさらに具体的に説明する。以下の実施例に示す材料、使用量、割合、処理内容、および、処理手順は、本発明の趣旨を逸脱しない限り適宜変更できる。従って、本発明の範囲は以下に示す具体例により限定的に解釈されるべきものではない。 The features of the present invention will be described in more detail below with reference to Examples and Comparative Examples. The materials, amounts used, ratios, treatment contents, and treatment procedures shown in the following examples can be appropriately changed as long as they do not deviate from the gist of the present invention. Therefore, the scope of the present invention should not be construed as limited by the specific examples shown below.
(光配向性ポリマーAの調製)
撹拌機、温度計、滴下漏斗および還流冷却管を備えた反応容器に、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン100.0質量部、メチルイソブチルケトン500質量部、および、トリエチルアミン10.0質量部を仕込み、室温で混合した。次いで、反応容器に、脱イオン水100質量部を滴下漏斗より30分かけて滴下した後、還流下で反応液を混合しつつ、80℃で6時間反応させた。反応終了後、有機相を取り出し、有機相を0.2質量%硝酸アンモニウム水溶液により洗浄後の水が中性になるまで洗浄した。その後、得られた有機相から減圧下で溶媒および水を留去することにより、エポキシ含有ポリオルガノシロキサンを粘調な透明液体として得た。
このエポキシ含有ポリオルガノシロキサンについて、1H-NMR(Nuclear Magnetic Resonance)分析を行ったところ、化学シフト(δ)=3.2ppm付近にオキシラニル基に基づくピークが理論強度どおりに得られ、反応中にエポキシ基の副反応が起こっていないことが確認された。このエポキシ含有ポリオルガノシロキサンの重量平均分子量Mwは2,200、エポキシ当量は186g/モルであった。
次に、100mLの三口フラスコに、上記で得たエポキシ含有ポリオルガノシロキサン10.5質量部、アクリル基含有カルボン酸(東亞合成株式会社製、商品名「アロニックスM-5300」、アクリル酸ω-カルボキシポリカプロラクトン(重合度n≒2))0.4質量部、酢酸ブチル20質量部、特開2015-026050号公報の合成例1の方法で得られた桂皮酸誘導体0.5質量部、テトラヒドロ焦性粘液酸(和光純薬工業株式会社製)0.5質量部、および、テトラブチルアンモニウムブロミド0.3質量部を仕込み、90℃で12時間撹拌した。反応終了後、反応溶液と等量(質量)の酢酸ブチルで希釈し、3回水洗した。この溶液を濃縮し、酢酸ブチルで希釈する操作を2回繰り返し、最終的に、光配向性基を有するポリオルガノシロキサン(重合体)を含む溶液を得た。この重合体の重量平均分子量Mwは10,000であった。この重合体を、光配向性ポリマーAとした。
(Preparation of photo-oriented polymer A)
In a reaction vessel equipped with a stirrer, a thermometer, a dropping funnel and a reflux condenser, 100.0 parts by mass of 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 500 parts by mass of methylisobutylketone, and
When 1 H-NMR (Nuclear Magnetic Resonance) analysis was performed on this epoxy-containing polyorganosiloxane, a peak based on the oxylanyl group was obtained near chemical shift (δ) = 3.2 ppm according to the theoretical intensity, and during the reaction. It was confirmed that no side reaction of the epoxy group occurred. The weight average molecular weight Mw of this epoxy-containing polyorganosiloxane was 2,200, and the epoxy equivalent was 186 g / mol.
Next, in a 100 mL three-necked flask, 10.5 parts by mass of the epoxy-containing polyorganosiloxane obtained above, an acrylic group-containing carboxylic acid (manufactured by Toa Synthetic Co., Ltd., trade name "Aronix M-5300", acrylic acid ω-carboxy) Polycaprolactone (polymerization degree n≈2)) 0.4 parts by mass,
<実施例1>
(セルロースアシレートフィルム1の作製)
下記の成分をミキシングタンクに投入し、攪拌して、コア層セルロースアシレートドープとして用いるセルロースアシレート溶液を調製した。
─────────────────────────────────
コア層セルロースアシレートドープ
─────────────────────────────────
アセチル置換度2.88のセルロースアセテート 100質量部
特開2015-227955号公報の実施例に
記載されたポリエステル化合物B 12質量部
下記の化合物F 2質量部
メチレンクロライド(第1溶媒) 430質量部
メタノール(第2溶媒) 64質量部
─────────────────────────────────
<Example 1>
(Preparation of Cellulose Achillate Film 1)
The following components were put into a mixing tank and stirred to prepare a cellulose acylate solution to be used as a core layer cellulose acylate dope.
─────────────────────────────────
Core layer Cellulose acylate dope ─────────────────────────────────
100 parts by mass of cellulose acetate having an acetyl substitution degree of 2.88 12 parts by mass of the polyester compound B described in Examples of JP-A-2015-227955, 2 parts by mass of the following
化合物F Compound F
上記のコア層セルロースアシレートドープ90質量部に下記のマット剤溶液を10質量部加え、外層セルロースアシレートドープとして用いるセルロースアシレート溶液を調製した。
─────────────────────────────────
マット剤溶液
─────────────────────────────────
平均粒子サイズ20nmのシリカ粒子
(AEROSIL R972、日本アエロジル(株)製) 2質量部
メチレンクロライド(第1溶媒) 76質量部
メタノール(第2溶媒) 11質量部
上記のコア層セルロースアシレートドープ 1質量部
─────────────────────────────────
The following matting solution was added to 90 parts by mass of the above core layer cellulose acylate dope to prepare a cellulose acylate solution to be used as the outer layer cellulose acylate dope.
─────────────────────────────────
Matte solution ─────────────────────────────────
Silica particles with an average particle size of 20 nm (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.) 2 parts by mass Methylene chloride (first solvent) 76 parts by mass Methanol (second solvent) 11 parts by mass The above core layer cellulose acylate dope 1 part by mass Department ──────────────────────────────────
上記コア層セルロースアシレートドープと上記外層セルロースアシレートドープとを、平均孔径34μmのろ紙および平均孔径10μmの焼結金属フィルターでろ過した後、上記コア層セルロースアシレートドープとその両側に設けた外層セルロースアシレートドープとを、バンド流延機を用いて3層同時に流延口から20℃のドラム上に流延した。
次に、溶媒含有率が約20質量%の状態でドラム上のフィルムを剥ぎ取り、フィルムの幅方向の両端をテンタークリップで固定し、横方向に延伸倍率1.1倍で延伸しつつ乾燥した。
その後、得られたフィルムを熱処理装置のロール間を搬送することにより、さらに乾燥し、厚み40μmの光学フィルムを作製した。コア層は厚み36μm、コア層の両側に配置された外層はそれぞれ厚み2μmであった。得られたセルロースアシレートフィルム1の面内レタデーションは0nmであった。
The core layer cellulose acylate dope and the outer layer cellulose acylate dope are filtered through a filter paper having an average pore size of 34 μm and a sintered metal filter having an average pore size of 10 μm, and then the core layer cellulose acylate dope and outer layers provided on both sides thereof are filtered. Cellulose acylate dope was cast in three layers simultaneously on a drum at 20 ° C. from the casting port using a band casting machine.
Next, the film on the drum was peeled off with the solvent content of about 20% by mass, both ends of the film in the width direction were fixed with tenter clips, and the film was dried while being stretched laterally at a stretching ratio of 1.1 times. ..
Then, the obtained film was conveyed between the rolls of the heat treatment apparatus to be further dried to prepare an optical film having a thickness of 40 μm. The core layer had a thickness of 36 μm, and the outer layers arranged on both sides of the core layer had a thickness of 2 μm. The in-plane retardation of the obtained cellulose acylate film 1 was 0 nm.
(位相差フィルムの作製)
作製したセルロースアシレートフィルム1を、基板として用いた。
この基板の片側の面に下記の光配向膜形成用組成物1をバーコーターで連続的に塗布した。塗布後、得られたフィルムを120℃の加熱ゾーンにて1分間乾燥して溶媒を除去し、厚さ0.3μmの組成物層を形成した。続けて、長手方向に偏光軸が45°の角度を成すように偏光紫外線照射(10mJ/cm2、超高圧水銀ランプ使用)することで、光配向膜を形成した。
(Making a retardation film)
The prepared cellulose acylate film 1 was used as a substrate.
The following composition 1 for forming a photoalignment film was continuously applied to one surface of this substrate with a bar coater. After coating, the obtained film was dried in a heating zone at 120 ° C. for 1 minute to remove the solvent, and a composition layer having a thickness of 0.3 μm was formed. Subsequently, a photoalignment film was formed by irradiating with polarized ultraviolet rays (10 mJ / cm 2 , using an ultrahigh pressure mercury lamp) so that the polarization axis formed an angle of 45 ° in the longitudinal direction.
─────────────────────────────────
光配向膜形成用組成物1
─────────────────────────────────
光配向性ポリマーA 10質量部
ノムコートTAB(日清オイリオ(株)製) 1.52質量部
多官能エポキシ化合物(エポリードGT401、ダイセル社製)
12.2質量部
熱酸発生剤(サンエイドSI-60、三新化学工業(株)製)
0.55質量部
酢酸ブチル 300質量部
―――――――――――――――――――――――――――――――――
─────────────────────────────────
Composition for forming a photoalignment film 1
─────────────────────────────────
Photo-
12.2 parts by mass Thermal acid generator (Sun Aid SI-60, manufactured by Sanshin Chemical Industry Co., Ltd.)
0.55 parts by mass Butyl acetate 300 parts by mass ――――――――――――――――――――――――――――――――――
ノムコートTAB Nom Court TAB
次に、光配向膜上に、下記の構造複屈折部材形成用組成物1をバーコーターで塗布し、塗膜を形成した。形成した塗膜を加熱ゾーンにていったん110℃まで加熱して液晶化合物を配向させた後、75℃に冷却させて、液晶化合物の配向を安定化させた。
次に、図5に示すような、凸部を有する金型を用意した。具体的には、図5に示すように、支持体上に、一方向に延在し、延在する方向と直交する断面における断面形状が台形状の凸部が、周期400nmで延在する方向と直交する方向に複数配置された金型を用意した。凸部の高さは、延在部の周期に対する延在部の高さとの比(延在部の高さ/延在部の周期)が後述する表1の値となるように、調整した。また、凸部の基板側の辺と斜辺とのなす角θ(図5中のθ2)の大きさは80°であった。
次に、用意した金型を75℃に保ち、金型を塗膜に押し当て、金型の溝形状を転写した。なお、金型中の凸部の延在する方向と、液晶化合物の配向方向とが一致するように、金型を組成物層に押し当てた。
次に、金型を押し当てた状態のまま、塗膜に紫外線を照射(500mJ/cm2、超高圧水銀ランプ使用)して、液晶化合物の配向を固定化して金型から剥離して、構造複屈折部材を形成して、位相差フィルムを作製した。
得られた位相差フィルム中の構造複屈折部材は、液晶化合物を配向させて固定してなる延在部から構成されていた。延在部は、一方向に延在する部材であって、延在する方向と直交する方向の断面形状は台形状であり、底辺の長さ(最大幅)は220nmであり、底辺と斜辺とのなす角度(図2中のθ1)は80°であった。また、延在部の遅相軸(面内遅相軸)の方向は、延在部が延在する方向と平行であった。
Next, the following composition 1 for forming a structural birefringent member was applied onto the photoalignment film with a bar coater to form a coating film. The formed coating film was once heated to 110 ° C. in the heating zone to orient the liquid crystal compound, and then cooled to 75 ° C. to stabilize the orientation of the liquid crystal compound.
Next, a mold having a convex portion as shown in FIG. 5 was prepared. Specifically, as shown in FIG. 5, a direction in which a convex portion having a trapezoidal cross section extending in one direction and having a cross section orthogonal to the extending direction extends on the support at a period of 400 nm. We prepared multiple molds arranged in the direction orthogonal to. The height of the convex portion was adjusted so that the ratio of the height of the extending portion to the period of the extending portion (height of the extending portion / period of the extending portion) became the value in Table 1 described later. Further, the size of the angle θ (θ2 in FIG. 5) formed by the side of the convex portion on the substrate side and the hypotenuse was 80 °.
Next, the prepared mold was kept at 75 ° C., the mold was pressed against the coating film, and the groove shape of the mold was transferred. The mold was pressed against the composition layer so that the extending direction of the convex portion in the mold and the orientation direction of the liquid crystal compound coincided with each other.
Next, with the mold pressed, the coating film is irradiated with ultraviolet rays (500 mJ / cm 2 , using an ultra-high pressure mercury lamp) to fix the orientation of the liquid crystal compound and peel it off from the mold to form a structure. A birefringent member was formed to produce a retardation film.
The structural birefringence member in the obtained retardation film was composed of an extending portion formed by aligning and fixing the liquid crystal compound. The extending portion is a member extending in one direction, the cross-sectional shape in the direction orthogonal to the extending direction is trapezoidal, the length (maximum width) of the base is 220 nm, and the base and the hypotenuse are The angle formed by (θ1 in FIG. 2) was 80 °. Further, the direction of the slow phase axis (in-plane slow phase axis) of the extending portion was parallel to the extending direction of the extending portion.
―――――――――――――――――――――――――――――――――
構造複屈折部材形成用組成物1
―――――――――――――――――――――――――――――――――
・下記液晶化合物L-3 42.00質量部
・下記液晶化合物L-4 42.00質量部
・下記重合性化合物A-1 16.00質量部
・下記重合開始剤S-1(オキシム型) 0.50質量部
・レベリング剤(下記化合物G-1) 0.20質量部
・ハイソルブMTEM(東邦化学工業社製) 2.00質量部
・NKエステルA-200(新中村化学工業社製) 1.00質量部
・メチルエチルケトン 424.8質量部
―――――――――――――――――――――――――――――――――
なお、下記液晶化合物L-3およびL-4のアクリロイルオキシ基に隣接する基は、プロピレン基(メチル基がエチレン基に置換した基)を表し、下記液晶化合物L-3およびL-4は、メチル基の位置が異なる位置異性体の混合物を表す。
―――――――――――――――――――――――――――――――――
Composition for forming a structural birefringent member 1
―――――――――――――――――――――――――――――――――
-The following liquid crystal compound L-3 42.00 parts by mass-The following liquid crystal compound L-4 42.00 parts by mass-The following polymerizable compound A-1 16.00 parts by mass-The following polymerization initiator S-1 (oxime type) 0 .50 parts by mass, leveling agent (Compound G-1 below) 0.20 parts by mass, High Solve MTEM (manufactured by Toho Chemical Industry Co., Ltd.) 2.00 parts by mass, NK ester A-200 (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.) 1. 00 parts by mass, methyl ethyl ketone 424.8 parts by mass ――――――――――――――――――――――――――――――――――
The group adjacent to the acryloyloxy group of the following liquid crystal compounds L-3 and L-4 represents a propylene group (a group in which a methyl group is replaced with an ethylene group), and the following liquid crystal compounds L-3 and L-4 are: Represents a mixture of positional isomers with different methyl group positions.
液晶化合物L-3 Liquid crystal compound L-3
液晶化合物L-4 Liquid crystal compound L-4
重合性化合物A-1 Polymerizable compound A-1
重合開始剤S-1 Polymerization Initiator S-1
化合物G-1(各繰り返し単位中の数値は全繰り返し単位に対する含有量(質量%)を表し、左側の繰り返し単位の含有量は32.5質量%で、右側の繰り返し単位の含有量は67.5質量%であった。) Compound G-1 (The numerical value in each repeating unit represents the content (mass%) with respect to all repeating units, the content of the repeating unit on the left side is 32.5% by mass, and the content of the repeating unit on the right side is 67. It was 5% by mass.)
<実施例2~5>
後述する表1に示す特性の構造複屈折部材が得られるように、金型の形状などを変更した以外は、実施例1と同様の手順に従って、位相差フィルムを作製した。
なお、実施例1~5のいずれにおいても、延在部は、逆波長分散性を示す液晶化合物を配向させて固定してなる部材であった。
<Examples 2 to 5>
A retardation film was produced according to the same procedure as in Example 1 except that the shape of the mold was changed so that the structural birefringent member having the characteristics shown in Table 1 described later could be obtained.
In any of Examples 1 to 5, the extending portion was a member formed by aligning and fixing a liquid crystal compound exhibiting reverse wavelength dispersibility.
<比較例1>
構造複屈折部材形成用組成物1のかわりに後述する構造複屈折部材形成用組成物2を用い、後述する表1に示す特性の構造複屈折部材が得られるように、金型の形状などを変更した以外は、実施例1と同様の手順に従って、位相差フィルムを作製した。
<Comparative example 1>
Instead of the structural birefringence member forming composition 1, the structural birefringent
―――――――――――――――――――――――――――――――――
構造複屈折部材形成用組成物2
―――――――――――――――――――――――――――――――――
・下記棒状液晶化合物(A) 20質量部
・下記棒状液晶化合物(B) 80質量部
・光重合開始剤(イルガキュア―907、チバ・ジャパン社製) 3質量部
・増感剤(カヤキュアーDETX、日本化薬(株)製) 1質量部
・下記のフッ素系ポリマー(FP4) 0.3質量部
・メチルエチルケトン 193質量部
・シクロヘキサノン 50質量部
―――――――――――――――――――――――――――――――――
―――――――――――――――――――――――――――――――――
Composition for forming a structural
―――――――――――――――――――――――――――――――――
・ The following rod-shaped liquid crystal compound (A) 20 parts by mass ・ The following rod-shaped liquid crystal compound (B) 80 parts by mass ・ Photopolymerization initiator (Irgacure-907, manufactured by Ciba Japan) 3 parts by mass ・ Sensitizer (Kayacure DETX, Japan) (Manufactured by Kayaku Co., Ltd.) 1 part by mass, 0.3 parts by mass of the following fluoropolymer (FP4), 193 parts by mass of methyl ethyl ketone, 50 parts by mass of cyclohexanone ―――――――――――――――― ―――――――――――――――――
棒状液晶化合物(A) Rod-shaped liquid crystal compound (A)
表1中、「波長分散」欄は、逆波長分散性の液晶化合物を使用した場合を「逆波長分散」、順波長分散性を示す液晶化合物を使用した場合を「順波長分散」と表す。
表1中、「ピッチ」欄は、延在部が配置される周期(ピッチ)を表す。
表1中、「比」欄は、延在部が配置される周期に対する、延在部の高さの比を表す。
表1中、「Re(450)」欄は、得られた位相差フィルムの波長450nmにおける面内レタデーション(nm)を表す。
表1中、「Re(450)/Re(550)」欄は、得られた位相差フィルムの波長550nmにおける面内レタデーションに対する、波長450nmにおける面内レタデーションの比を表す。
表1中、「Re(650)/Re(550)」欄は、得られた位相差フィルムの波長550nmにおける面内レタデーションに対する、波長650nmにおける面内レタデーションの比を表す。
In Table 1, in the "wavelength dispersion" column, the case where a liquid crystal compound having a reverse wavelength dispersion is used is referred to as "reverse wavelength dispersion", and the case where a liquid crystal compound exhibiting a forward wavelength dispersion is used is referred to as "forward wavelength dispersion".
In Table 1, the "pitch" column represents the period (pitch) in which the extending portion is arranged.
In Table 1, the "ratio" column represents the ratio of the height of the extending portion to the period in which the extending portion is arranged.
In Table 1, the “Re (450)” column represents the in-plane retardation (nm) of the obtained retardation film at a wavelength of 450 nm.
In Table 1, the “Re (450) / Re (550)” column represents the ratio of the in-plane retardation at a wavelength of 450 nm to the in-plane retardation of the obtained retardation film at a wavelength of 550 nm.
In Table 1, the “Re (650) / Re (550)” column represents the ratio of the in-plane retardation at a wavelength of 650 nm to the in-plane retardation of the obtained retardation film at a wavelength of 550 nm.
表1に示すように、本発明の位相差フィルムは、所定の効果を奏することが確認された。 As shown in Table 1, it was confirmed that the retardation film of the present invention exerts a predetermined effect.
10 位相差フィルム
12 基板
14 構造複屈折部材
16 延在部
18 塗膜
20 支持体
22 凸部
24 金型
10
Claims (5)
前記構造複屈折部材が、一方向に延在する延在部を前記一方向と直交する方向に周期的に複数配置してなる部材であり、
前記延在部が、液晶化合物を配向させて固定してなる部材であり、
前記延在部の遅相軸の方向が、前記一方向と略平行であり、
前記構造複屈折部材が、以下の要件1または要件2を満たす、位相差フィルム。
要件1:前記液晶化合物が逆波長分散性を示す液晶化合物である。
要件2:前記延在部が配置される周期が、700nm以下である。 It has a substrate and a structural birefringent member arranged on the substrate.
The structural birefringent member is a member in which a plurality of extending portions extending in one direction are periodically arranged in a direction orthogonal to the one direction.
The extending portion is a member formed by orienting and fixing the liquid crystal compound.
The direction of the slow axis of the extending portion is substantially parallel to the one direction.
A retardation film in which the structural birefringent member satisfies the following requirement 1 or requirement 2.
Requirement 1: The liquid crystal compound is a liquid crystal compound exhibiting reverse wavelength dispersibility.
Requirement 2: The period in which the extending portion is arranged is 700 nm or less.
偏光子と、を有する、円偏光板。 The retardation film according to any one of claims 1 to 3 and
A circularly polarizing plate having a polarizer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022501928A JP7472260B2 (en) | 2020-02-20 | 2021-02-17 | Retardation film, circular polarizing plate, display device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020-026917 | 2020-02-20 | ||
| JP2020026917 | 2020-02-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2021166942A1 true WO2021166942A1 (en) | 2021-08-26 |
Family
ID=77391317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2021/005871 Ceased WO2021166942A1 (en) | 2020-02-20 | 2021-02-17 | Phase contrast film, circular-polarizing plate, and display device |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP7472260B2 (en) |
| WO (1) | WO2021166942A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025070033A1 (en) * | 2023-09-26 | 2025-04-03 | 富士フイルム株式会社 | Imaging system |
| WO2025173783A1 (en) * | 2024-02-14 | 2025-08-21 | 日産化学株式会社 | Resin composition for thermosetting optical alignment film |
| WO2025173781A1 (en) * | 2024-02-14 | 2025-08-21 | 日産化学株式会社 | Resin composition for thermosetting photo-alignment film |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006133385A (en) * | 2004-11-04 | 2006-05-25 | Nitto Denko Corp | Parallel light system, condensing backlight system, and liquid crystal display device |
| JP2006225626A (en) * | 2004-07-16 | 2006-08-31 | Nitto Denko Corp | Retardation film, optical film, liquid crystal panel, liquid crystal display device, and image display device |
| JP2011064757A (en) * | 2009-09-15 | 2011-03-31 | Toppan Printing Co Ltd | Retardation substrate and method for producing retardation substrate and method for producing color filter substrate |
| WO2012008326A1 (en) * | 2010-07-12 | 2012-01-19 | ソニー株式会社 | Method for manufacturing a master plate, method for manufacturing an oriented film, method for manufacturing a retardation plate, and method for manufacturing a display device |
| WO2015076409A1 (en) * | 2013-11-25 | 2015-05-28 | 住友化学株式会社 | Optical member and display device |
| JP2017161606A (en) * | 2016-03-07 | 2017-09-14 | 日東電工株式会社 | Polarizing plate with optical compensation layer and organic EL panel using the same |
| JP2018136483A (en) * | 2017-02-23 | 2018-08-30 | 住友化学株式会社 | Optical film and method for producing the same |
| JP2018159879A (en) * | 2017-03-23 | 2018-10-11 | 日本ゼオン株式会社 | Circularly polarizing film and method for producing the same |
| WO2018235872A1 (en) * | 2017-06-21 | 2018-12-27 | 富士フイルム株式会社 | Retardation plate for organic EL display device, organic EL display device, and method of manufacturing retardation plate |
-
2021
- 2021-02-17 WO PCT/JP2021/005871 patent/WO2021166942A1/en not_active Ceased
- 2021-02-17 JP JP2022501928A patent/JP7472260B2/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006225626A (en) * | 2004-07-16 | 2006-08-31 | Nitto Denko Corp | Retardation film, optical film, liquid crystal panel, liquid crystal display device, and image display device |
| JP2006133385A (en) * | 2004-11-04 | 2006-05-25 | Nitto Denko Corp | Parallel light system, condensing backlight system, and liquid crystal display device |
| JP2011064757A (en) * | 2009-09-15 | 2011-03-31 | Toppan Printing Co Ltd | Retardation substrate and method for producing retardation substrate and method for producing color filter substrate |
| WO2012008326A1 (en) * | 2010-07-12 | 2012-01-19 | ソニー株式会社 | Method for manufacturing a master plate, method for manufacturing an oriented film, method for manufacturing a retardation plate, and method for manufacturing a display device |
| WO2015076409A1 (en) * | 2013-11-25 | 2015-05-28 | 住友化学株式会社 | Optical member and display device |
| JP2017161606A (en) * | 2016-03-07 | 2017-09-14 | 日東電工株式会社 | Polarizing plate with optical compensation layer and organic EL panel using the same |
| JP2018136483A (en) * | 2017-02-23 | 2018-08-30 | 住友化学株式会社 | Optical film and method for producing the same |
| JP2018159879A (en) * | 2017-03-23 | 2018-10-11 | 日本ゼオン株式会社 | Circularly polarizing film and method for producing the same |
| WO2018235872A1 (en) * | 2017-06-21 | 2018-12-27 | 富士フイルム株式会社 | Retardation plate for organic EL display device, organic EL display device, and method of manufacturing retardation plate |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025070033A1 (en) * | 2023-09-26 | 2025-04-03 | 富士フイルム株式会社 | Imaging system |
| WO2025173783A1 (en) * | 2024-02-14 | 2025-08-21 | 日産化学株式会社 | Resin composition for thermosetting optical alignment film |
| WO2025173781A1 (en) * | 2024-02-14 | 2025-08-21 | 日産化学株式会社 | Resin composition for thermosetting photo-alignment film |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7472260B2 (en) | 2024-04-22 |
| JPWO2021166942A1 (en) | 2021-08-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6667983B2 (en) | Laminate and manufacturing method thereof, polarizing plate, liquid crystal display, organic EL display | |
| JP6913157B2 (en) | Organic electroluminescence display device, retardation film, circular polarizing plate | |
| KR102477376B1 (en) | Composition, optical film, and methods of producing the composition and the optical film | |
| CN105022111B (en) | Patterned polarizing film and method for manufacturing the same | |
| JP7551279B2 (en) | Polarizing plate | |
| WO2013157888A1 (en) | Polymerizable liquid crystal compound, polymerizable liquid crystal composition, and optical anisotropic body | |
| JP2007298967A (en) | Film, film manufacturing method, and use thereof | |
| WO2021166942A1 (en) | Phase contrast film, circular-polarizing plate, and display device | |
| JP4879378B2 (en) | Optical retardation film | |
| JPWO2017208617A1 (en) | Viewing angle control film and image display device | |
| CN110720064B (en) | Polymerizable liquid crystal composition and retardation plate | |
| US20190288240A1 (en) | Circularly polarizing plate, and organic electroluminescent display device | |
| JP5209223B2 (en) | Film, film manufacturing method, and use thereof | |
| CN107209315A (en) | Optical film transfer article, optical film, the manufacture method of organic electroluminescence display device and method of manufacturing same and optical film | |
| JPWO2020145297A1 (en) | Polarizing plate, liquid crystal display, organic electroluminescent device | |
| KR20180096615A (en) | An optically anisotropic layer and its production method, optically anisotropic laminate and circular polarizer | |
| WO2019082745A1 (en) | Polarizing film and method for manufacturing same | |
| KR102454820B1 (en) | Polarizing plate, circular polarizing plate, display device | |
| KR102467640B1 (en) | laminate | |
| KR20170012102A (en) | Composition and display device | |
| JP6741785B2 (en) | Polymerizable liquid crystal composition, optically anisotropic film, optical film, polarizing plate, image display device and organic electroluminescence display device | |
| JP7384600B2 (en) | Polymerizable liquid crystal composition, retardation plate, elliptically polarizing plate, and organic EL display device | |
| TWI892096B (en) | Polarized plate | |
| JP2020052411A (en) | Laminate and manufacturing method of the same, polarization plate, liquid crystal display device, and organic el display device | |
| CN115280199A (en) | Polymerizable liquid crystal composition, retardation film, elliptically polarizing plate, and optical display |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21757469 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2022501928 Country of ref document: JP Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 21757469 Country of ref document: EP Kind code of ref document: A1 |