WO2021148039A1 - Copolymerized polyamide 56/66 polymer, preparation method therefor, and use thereof - Google Patents
Copolymerized polyamide 56/66 polymer, preparation method therefor, and use thereof Download PDFInfo
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- WO2021148039A1 WO2021148039A1 PCT/CN2021/074269 CN2021074269W WO2021148039A1 WO 2021148039 A1 WO2021148039 A1 WO 2021148039A1 CN 2021074269 W CN2021074269 W CN 2021074269W WO 2021148039 A1 WO2021148039 A1 WO 2021148039A1
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- polyamide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/265—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids from at least two different diamines or at least two different dicarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/80—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides
Definitions
- the invention relates to the field of fiber materials, in particular to a copolymerized polyamide 56/66 polymer, and a preparation method and application thereof.
- Polyamide has excellent comprehensive properties such as oil resistance, wear resistance, corrosion resistance, fatigue resistance, high strength, and self-lubricating. It has become the first of the five major engineering materials and has been widely used in clothing, medicine, military, industry, machinery and other industries.
- American scientist Dr. Carothers invented polyamide 66 by chemical synthesis in the early 1930s, commonly known as "nylon 66".
- DuPont built the first polyamide 66 fiber factory in 1939, with a production capacity of 4,000 tons/year, and entered the industrial production stage of polyamide. While polyamide 66 was commercialized, in 1938, French company IG Weg Konf invented polyamide 6. At present, polyamide 66 and polyamide 6 are the largest polyamide varieties used in engineering materials and textiles.
- Polyamide 56 is a new type of polyamide fiber. It is a new type of bio-based fiber made from crops, trees and other plants and their residues and inclusions through biological, chemical and physical methods. Polyamide 56 is similar to polyamide 66 in terms of oil resistance, wear resistance, corrosion resistance, fatigue resistance, high strength, and self-lubricating properties, and is superior to polyamide 6, but due to the structural difference between nylon 56 and nylon 66, nylon 56’s Dyeing performance and flame retardant performance are more excellent.
- the purpose of the present invention is to provide a copolymerized polyamide 56/66 polymer and its preparation method and application.
- the present invention adopts two kinds of copolymerization modification, one is 1,5-pentanediamine, hexamethylene diamine and adipic acid are neutralized according to a certain molar ratio to obtain a polyamide 56/66 salt aqueous solution and then polymerized; the other is polyamide 56 salt crystals and polyamide 66 salt crystals are first prepared according to a certain mass percentage to obtain a polyamide 56/66 salt aqueous solution and then polymerized.
- a polyamide 56/66 copolymer can be obtained, and then melt-spinning Spinning by silk method finally obtains polyamide fiber.
- the method for preparing a copolymerized polyamide 56/66 polymer provided by the present invention includes the following steps: (1) Prepare a polyamide 56/66 salt aqueous solution according to the following 1) and/or 2);
- step (1) The polyamide 56/66 salt aqueous solution prepared in step (1) is polymerized to obtain a copolymerized polyamide 56/66 polymer.
- the mass percentage of the polyamide 56/66 salt aqueous solution may be 20% to 80%, specifically 50%, 20% ⁇ 50%, 50% ⁇ 80% or 30% ⁇ 70%;
- the ratio of the mole of the adipic acid to the sum of the moles of the hexamethylene diamine and the 1,5-pentanediamine may be 1:1 to 1.05, and specifically may be 1:1;
- the molar content of the hexamethylene diamine in the total molar amount of the hexamethylene diamine and the 1,5-pentanediamine is 0-100%, but not 0 and 100%, and the balance is the 1 ,
- the molar content of hexamethylene diamine may be 35-65%, and the balance may be the molar content of the 1,5-pentanediamine; specifically, it may be 50% each.
- the mass percentage of the polyamide 56/66 salt solution can be 20% to 80%, specifically 50%, 60%, 20% to 50%, 50% to 80%, or 30% to 70%; wherein, the polyamide 56 salt crystal mass percentage content can be 0-100%, but not 0 and 100%, the balance is all
- step (2) further includes the step of adding an auxiliary agent to carry out the polymerization reaction;
- the auxiliary agent includes at least one of a molecular weight regulator, a flame retardant, an antistatic agent, an antibacterial finishing agent, and an anti-ultraviolet finishing agent;
- the addition amount of the auxiliary agent is the hexamethylene diamine, the 1,5-pentanediamine and the 0.05% ⁇ 0.15% of the sum of the mass of adipic acid;
- the added amount of the auxiliary agent is 0.05% to 0.15% of the weight of the polyamide 56/66 salt.
- the additives are all commonly used reagents known in the art; wherein, the molecular weight regulator is aliphatic or aromatic monobasic acid, the dibasic acid, aliphatic or aromatic amine, hydrochloric acid, hydrogen At least one of sodium oxide and amino acid hydrochloride; the dibasic acid may specifically be adipic acid.
- the molecular weight regulator is aliphatic or aromatic monobasic acid, the dibasic acid, aliphatic or aromatic amine, hydrochloric acid, hydrogen At least one of sodium oxide and amino acid hydrochloride; the dibasic acid may specifically be adipic acid.
- the polymerization reaction in step (2) is carried out according to the following conditions in a)-b): a) The temperature can be 210 ⁇ 240°C and the pressure can be 1.70 ⁇ 1.85MPa When the pressure is maintained, the pressure can be maintained for 20min ⁇ 60min, specifically it can be maintained at 235°C, 1.75MPa for 2h or 240°C, 1.8MPa for 2.5h; b) Pressure is 1.75 ⁇ 1.85MPa After releasing to normal pressure, the temperature rises to 275 ⁇ 290°C, then vacuumize to -0.08MPa and stir for 10min ⁇ 60min, specifically it can be stirring for 15min, 30min, 15min ⁇ 30min.
- the 1,5-pentanediamine can be 1,5-pentanediamine prepared by a biological method; the preparation method can be carried out according to the content known in the art.
- the present invention also provides the copolyamide 56/66 polymer prepared by the above-mentioned preparation method.
- the copolyamide 56/66 polymer prepared by the present invention has no lower physical properties compared with polyamide 66.
- the melting point is 247-260°C
- the viscosity is 130-180ml/g
- the tensile strength is It is 60-90MPa
- the bending strength is 100-130MPa
- the notched impact strength is 90-120J/m.
- the present invention also provides a method for preparing polyamide fiber, which includes the following steps: the melt of the copolymer polyamide 56/66 polymer is sprayed through a spinneret to obtain a melt stream, and the melt stream is cooled After coagulation into filaments, after oiling, post-processing is performed to obtain the copolyamide 56/66 fiber.
- the process of spraying the melt of the copolyamide 56/66 polymer through a spinneret to obtain a trickle of the melt is as follows:
- the temperature of the spinning box is: the temperature of the first zone of the spinning box is 260 ⁇ 300°C, the temperature of the second zone is 260 ⁇ 300°C, the temperature of the third zone is 250 ⁇ 295°C, the temperature of the metering pump is 250 ⁇ 295°C, and the temperature of the spinning assembly can be 270 ⁇ 290°C; the metering pump rotates at 12 ⁇ 18rpm in the spinning box.
- the copolyamide polymer melt is distributed through pipelines and delivered to each spinneret with equal residence time and pressure drop; the spinning speed can be 1000 ⁇ 4200m/min;
- the concentration of the oiling agent for oiling can be 2-15%, specifically 5%, 10%, 2% to 5%, 5-15% or 2-10%; the oiling agent for oiling can be F5103, which is commercially available In Takemoto, Japan.
- the winding speed of the solidified thread may be 500-4000m/min, specifically 950m/min, 500-950m/min, 950-4000m/min, 600-1000m/min, 500-2000m/min, 500 ⁇ 3000m/min or 600 ⁇ 2500m/min.
- the post-processing after oiling the thread includes drawing, heat setting, winding and/or crimping to obtain the copolyamide 56/66 fiber;
- the drafting is one-stage drafting, two-stage drafting or multi-stage drafting, specifically two-stage drafting, but not limited to two-stage drafting, and can be increased or decreased according to product performance requirements;
- the drafting conditions are as follows: the temperature of one roll can be 60 ⁇ 80°C; the temperature of two rolls can be 150 ⁇ 230°C; the temperature of three rolls can be 150 ⁇ 230°C; Grade 1.01 ⁇ 1.10 times; specifically can be: one roll temperature 70°C, 75°C, 60 ⁇ 75°C, 75 ⁇ 80°C or 65 ⁇ 75°C, two roll temperature 170°C, 180°C, 170 ⁇ 180°C, 150 ⁇ 180°C, 170 ⁇ 230°C or 160 ⁇ 210°C, three-roll temperature 180°C, 170 ⁇ 180°C, 150 ⁇ 180°C, 170 ⁇ 230°C or 160 ⁇ 210°C;
- the heat setting is steam heat setting, hot plate setting, hot roll setting or water bath heat setting; the heat setting is performed under the condition of 150-230°C; the specific hot plate temperature can be 190°C, 200°C, 150-190 °C, 190 ⁇ 230°C, 190 ⁇ 200°C or 160 ⁇ 200°C;
- the post-processing includes the drawing, shaping, bundling, winding, cooling, drying, and packaging to obtain a copolyamide 56/66 filament ;
- the winding rate is 500-1000m/min, specifically 1000m/min;
- the post-processing includes the drafting, shaping, bundling, crimping, cooling, drying, cutting, and packaging to obtain copolyamide 56/66 short fibers.
- the crimp rate can be 300-350m/min, specifically 300m/min, and the number of crimps can be 10-30, specifically 15.
- the present invention further provides the copolyamide 56/66 fiber prepared by the above preparation method.
- the polyamide fibers of the present invention can be filaments or staple fibers.
- the copolyamide 56/66 fiber prepared by the present invention has high strength, abrasion resistance, flame retardancy and excellent dyeability, and its limiting oxygen index is increased to 28-35%; when it is a filament, it breaks The strength is 3.4 ⁇ 12.0cN/dtex; when it is short fiber, its breaking strength is 3.0 ⁇ 7.5cN/dtex.
- the dyeing rate and half dyeing time on acid dyes and neutral dyes are significantly improved compared with polyamide 66.
- the copolymer polyamide material of the present invention is applied to the fields of automobile industry, electronic and electrical appliance industry, electric and steam components, mechanical equipment, clothing, and daily chemical products.
- the automobile industry includes engines, motors, and parts of the car body;
- the electronic and electrical industries include precision electronic instrument parts, electronic and electrical insulation parts, lighting appliances, electronic and electrical parts, such as rice cookers, vacuum cleaners, and high-frequency electronics.
- the electrical components include terminals, sockets, switches;
- the mechanical equipment industry includes insulating gaskets, baffle seats, turbines, propeller shafts, sliding bearings, train brake coupling discs, nuts, bolts, screws, Nozzles, conveyor belts, fan blades, gears, impellers;
- the clothing and daily necessities include men’s and women’s and children’s clothing, duvet cover fabrics, socks, raincoats, curtains, and carpets, as well as skates, snowboard parts, tennis rackets, glasses, combs, Packaging bag.
- Viscosity Ubbelohde viscometer method (concentrated sulfuric acid method);
- Notched impact strength Measured in accordance with ASTM D256 method.
- the melting point is 247°C
- the cold crystallization temperature is 70°C
- the viscosity is 153.4ml/g
- the tensile strength is 75.3MPa
- the bending strength is 118.1MPa
- the notched impact strength is 103.8J/m.
- a polyamide 56/66 mixed salt solution with a mass concentration of 60% was prepared, and 30 Kg of the same mass of polyamide 56 salt solution and polyamide 66 salt solution were taken.
- the prepared polyamide 56/66 salt solution is injected into the reactor, and the pressure is maintained for 2 hours under the conditions of controlling the temperature at 235° C. and the pressure at 1.75 MPa. Release the pressure in the reactor, wait for the temperature to rise to 270°C, evacuate the system to reduce the pressure of the system to -0.08MPa, and continuously stir for 30 minutes in a vacuum state to obtain a copolymerized polyamide polymer.
- the melting point is 250°C
- the cold crystallization temperature is 72°C
- the viscosity is 168.8ml/g
- the tensile strength is 88.7MPa
- the bending strength is 127.5MPa
- the notched impact strength is 116.3J/m.
- the aforementioned copolyamide polymers prepared in Examples 1 and 2 of the present invention were respectively spun under the following conditions to obtain polyamide filaments: the melt of the copolyamide polymer was sprayed through a spinneret to obtain a stream of melt.
- the temperature of the spinning box is: the temperature of the first zone of the spinning box is 285°C, the temperature of the second zone is 285°C, the temperature of the third zone is 285°C, the temperature of the metering pump is set to 285°C, and the temperature of the spinning assembly can be 285°C.
- Pump speed is 16rpm/min, spinning speed is 1000m/min, side blowing speed is 0.50m/min; wind temperature is 25°C, side blowing pressure is 450Pa, winding speed is 950m/min, oiling agent (oiling agent is F5103, (Commercially purchased in Takemoto, Japan), the concentration is 10%, the draft ratio and heating temperature are: one draft ratio 3.20; two draft ratio 1.10; the temperature of the first roller of the drafting box is 70°C; the temperature of the second roller is 180°C; the temperature of the hot plate is 200°C, three The roll temperature is 180°C, and the polyamide filament is obtained by winding at 1000 m/min.
- oiling agent oiling agent
- F5103 Commercially purchased in Takemoto, Japan
- the concentration is 10%
- the draft ratio and heating temperature are: one draft ratio 3.20; two draft ratio 1.10; the temperature of the first roller of the drafting box is 70°C; the temperature of the second roller is 180°C; the temperature of the hot plate is 200°C
- copolymer polyamide 56/66 polymer was prepared in Examples 1 and 2 of the present invention, and the prepared filaments were marked as Sample 1 and Sample 2 respectively.
- the aforementioned copolyamide polymer prepared in Examples 1 and 2 of the present invention was prepared to obtain staple fibers under the following conditions:
- the temperature of the spinning box is: the temperature of the first zone of the spinning box is 281°C, the temperature of the second zone is 282°C, the temperature of the third zone is 282°C, the temperature setting of the metering pump is 282°C, the temperature of the spinning assembly can be 285°C, and the speed of the metering pump is 13rpm/ min, spinning speed 1000m/min, side blowing speed is 0.50m/min; wind temperature is 25°C, side blowing pressure is 440Pa, winding speed is 1000m/min, oiling agent concentration is 5%, drawing ratio and heating temperature It is: one-drawing ratio 2.78; two-drawing ratio 1.05; drawing box one-roll temperature 75°C; two-roll temperature 170°C; hot plate temperature 180°C, three-roll temperature 180°C, crimping rate 300m/min, crimp number 15,
- the polyamide staple fiber is obtained by cutting, and the performance test data of the staple fiber is shown in Table 3.
- the co-polyamide polymer was prepared in Examples 1 and 2 of the present invention, and the prepared staple fibers were marked as Sample 3 and Sample 4, respectively.
- the preparation method is the same as that in Example 1 of the present invention, except that no 1,5-pentanediamine is added to the raw materials to obtain polyamide 66.
- the melting point is 253.3°C
- the cold crystallization temperature is 77°C
- the viscosity is 125.2ml/g
- the tensile strength is 63.1MPa
- the bending strength is 104.4MPa
- the notched impact strength is 91.6J/m.
- the dye uptake rate of polyamide 66 with acid blue NHFS dye (90°C) is 60.8%, the dyeing rate constant is 0.0653, and the half dyeing time is 10.61min.
- the dye uptake rate of Example 1-2 of the present invention is 95.6% and 92.8%, respectively, compared with 60.8% in the comparative example, the dye uptake rate has been greatly improved; and the dyeing time is shortened This shows that the dyeing ability of the present invention has been greatly improved.
- the filaments obtained in the above examples and comparative examples were dyed with acid blue NHFS dye, the dye amount was 2% (o.w.f.), the dyeing temperature was 100° C., and the dyeing time was 20 min.
- the dye fastness results are shown in Table 6.
- the copolymer polyamide material prepared by the present invention has (1) good mechanical properties, improved tensile strength, flexural strength, and notched impact strength compared with nylon 66; (2) improved dyeing performance, and the copolymer polyamide fiber not only improves The dyeing rate has been greatly improved, and the dyeing time has been shortened. At the same time, its color fastness is not reduced, which is basically the same as or better than ordinary polyamide 66. (3) The flame retardant performance is improved, which is comparable to ordinary nylon 66. The limiting oxygen index of the fiber is significantly improved compared to that, which indicates that the flame retardant performance of the copolymer polyamide fiber of the present invention is significantly improved.
- the present invention (1) has higher strength, abrasion resistance, flame retardancy and excellent dyeability and comfort; (2) can adapt to higher temperatures It is safe and environmentally friendly to use in places with, humidity and voltage; (3) Because the physical properties of polyamide 66 are not reduced compared with ordinary polyamide 66, it is convenient for subsequent further modification and processing and manufacturing; (4) Copolyamide polymer of the present invention is made by spinning The dyeing ability of polyamide filaments and staple fibers is also further improved than that of ordinary polyamide fibers.
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Abstract
Description
本发明涉及纤维材料领域,尤其涉及一种共聚聚酰胺56/66聚合物及其制备方法与应用。The invention relates to the field of fiber materials, in particular to a copolymerized polyamide 56/66 polymer, and a preparation method and application thereof.
聚酰胺具有耐油、耐磨、耐腐蚀、耐疲劳、高强度、自润滑等优良的综合特性,成为五大工程材料之首,在服装、医药、军事、工业、机械等行业得到大量应用。美国科学家Carothers博士于20世纪30年代初用化学合成的方法发明了聚酰胺66,俗称“尼龙66”。杜邦公司于1939年建成了第一个聚酰胺66纤维工厂,生产能力4000吨/年,进入了聚酰胺的工业化生产阶段。在聚酰胺66商业化的同时,1938年,法国IG Farben/Basf公司发明了聚酰胺6。目前,聚酰胺66和聚酰胺6在工程材料和纺织上应用的规模最大的聚酰胺品种。Polyamide has excellent comprehensive properties such as oil resistance, wear resistance, corrosion resistance, fatigue resistance, high strength, and self-lubricating. It has become the first of the five major engineering materials and has been widely used in clothing, medicine, military, industry, machinery and other industries. American scientist Dr. Carothers invented polyamide 66 by chemical synthesis in the early 1930s, commonly known as "nylon 66". DuPont built the first polyamide 66 fiber factory in 1939, with a production capacity of 4,000 tons/year, and entered the industrial production stage of polyamide. While polyamide 66 was commercialized, in 1938, French company IG Farben/Basf invented polyamide 6. At present, polyamide 66 and polyamide 6 are the largest polyamide varieties used in engineering materials and textiles.
聚酰胺56是新型聚酰胺纤维,是原料来源于农作物、树木和其它植物及其残体和内含物,通过生物、化学以及物理等手段制造的一类新型生物基纤维。聚酰胺56在耐油、耐磨、耐腐蚀、耐疲劳、高强度、自润滑等性能方面与聚酰胺66相似,优于聚酰胺6,但是由于锦纶56与锦纶66结构上的差异,锦纶56的染色性能、阻燃性能更加优异。Polyamide 56 is a new type of polyamide fiber. It is a new type of bio-based fiber made from crops, trees and other plants and their residues and inclusions through biological, chemical and physical methods. Polyamide 56 is similar to polyamide 66 in terms of oil resistance, wear resistance, corrosion resistance, fatigue resistance, high strength, and self-lubricating properties, and is superior to polyamide 6, but due to the structural difference between nylon 56 and nylon 66, nylon 56’s Dyeing performance and flame retardant performance are more excellent.
发明公开Invention Disclosure
本发明的目的是提供一种共聚聚酰胺56/66聚合物及其制备方法与应用。The purpose of the present invention is to provide a copolymerized polyamide 56/66 polymer and its preparation method and application.
本发明采用两种共聚改性,一是1,5-戊二胺、己二胺和己二酸按照一定摩尔比中和反应,得到聚酰胺56/66盐水溶液后进行聚合反应;二是聚酰胺56盐晶体和聚酰胺66盐晶体首先按一定质量百分比配制,得到聚酰胺56/66盐水溶液后进行聚合反应,通过以上两种共聚反应均可以得到聚酰胺56/66共聚物,再通过熔融纺丝法纺丝,最终得到聚酰胺纤维。The present invention adopts two kinds of copolymerization modification, one is 1,5-pentanediamine, hexamethylene diamine and adipic acid are neutralized according to a certain molar ratio to obtain a polyamide 56/66 salt aqueous solution and then polymerized; the other is polyamide 56 salt crystals and polyamide 66 salt crystals are first prepared according to a certain mass percentage to obtain a polyamide 56/66 salt aqueous solution and then polymerized. Through the above two copolymerization reactions, a polyamide 56/66 copolymer can be obtained, and then melt-spinning Spinning by silk method finally obtains polyamide fiber.
本发明提供的一种共聚聚酰胺56/66聚合物的制备方法,包括如下步骤:(1)根据下述1)和/或2)中制备得到聚酰胺56/66盐水溶液;The method for preparing a copolymerized polyamide 56/66 polymer provided by the present invention includes the following steps: (1) Prepare a polyamide 56/66 salt aqueous solution according to the following 1) and/or 2);
1)在惰性气氛中,将1,5-戊二胺、己二胺和己二酸在水中混合进行中和反应;1) In an inert atmosphere, mixing 1,5-pentanediamine, hexamethylene diamine and adipic acid in water for neutralization reaction;
2)将聚酰胺56盐晶体和聚酰胺66盐晶体混合配制成所述聚酰胺56/66盐水溶液;2) Mixing polyamide 56 salt crystals and polyamide 66 salt crystals to prepare the polyamide 56/66 salt aqueous solution;
(2)将步骤(1)中制备得到的所述聚酰胺56/66盐水溶液进行聚合反应,即得到共聚聚酰胺56/66聚合物。(2) The polyamide 56/66 salt aqueous solution prepared in step (1) is polymerized to obtain a copolymerized polyamide 56/66 polymer.
上述共聚聚酰胺聚合物的制备方法中,步骤(1)-1)中,所述聚酰胺56/66盐水溶液的质量百分含量可为20%~80%,具体可为50%、20%~50%、50%~80%或30%~70%;In the preparation method of the above-mentioned copolymerized polyamide polymer, in step (1)-1), the mass percentage of the polyamide 56/66 salt aqueous solution may be 20% to 80%, specifically 50%, 20% ~50%, 50%~80% or 30%~70%;
所述己二酸的摩尔与所述己二胺和所述1,5-戊二胺的摩尔之和的比值可为1:1~1.05,具体可为1:1;The ratio of the mole of the adipic acid to the sum of the moles of the hexamethylene diamine and the 1,5-pentanediamine may be 1:1 to 1.05, and specifically may be 1:1;
其中,所述己二胺和所述1,5-戊二胺的总摩尔量中所述己二胺的摩尔含量为0~100%,但不为0和100%,余量为所述1,5-戊二胺的摩尔含量;Wherein, the molar content of the hexamethylene diamine in the total molar amount of the hexamethylene diamine and the 1,5-pentanediamine is 0-100%, but not 0 and 100%, and the balance is the 1 , The molar content of 5-pentanediamine;
优选己二胺的摩尔含量可为35~65%,余量可为所述1,5-戊二胺的摩尔含量;具体可为各50%。Preferably, the molar content of hexamethylene diamine may be 35-65%, and the balance may be the molar content of the 1,5-pentanediamine; specifically, it may be 50% each.
上述聚酰胺聚合物的制备方法中,步骤(1)-2)中,所述聚酰胺56/66盐水溶液的质量百分含量可为20%~80%,具体可为50%、60%、20%~50%、50%~80%或30%~70%;其中,所述聚酰胺56盐晶体质量百分含量可为0~100%,但不为0和100%,余量为所述聚酰胺66盐晶体质量百分含量;优选所述聚酰胺56盐晶体质量与所述聚酰胺66盐晶体质量为百分含量可为35~65%,余量为所述聚酰胺66盐晶体质量百分含量。In the preparation method of the above polyamide polymer, in step (1)-2), the mass percentage of the polyamide 56/66 salt solution can be 20% to 80%, specifically 50%, 60%, 20% to 50%, 50% to 80%, or 30% to 70%; wherein, the polyamide 56 salt crystal mass percentage content can be 0-100%, but not 0 and 100%, the balance is all The polyamide 66 salt crystal mass percentage; preferably, the polyamide 56 salt crystal mass and the polyamide 66 salt crystal mass are the percentage content can be 35-65%, and the balance is the polyamide 66 salt crystals The quality percentage.
上述共聚聚酰胺聚合物的制备方法中,步骤(2)中还包括加入助剂进行所述聚合反应的步骤;In the method for preparing the copolymerized polyamide polymer, step (2) further includes the step of adding an auxiliary agent to carry out the polymerization reaction;
所述助剂包括分子量调节剂、阻燃剂、抗静电剂、抗菌整理剂和抗紫外线整理剂中的至少一种;The auxiliary agent includes at least one of a molecular weight regulator, a flame retardant, an antistatic agent, an antibacterial finishing agent, and an anti-ultraviolet finishing agent;
通过步骤(1)-1)制得聚酰胺56/66盐水溶液进行步骤(2)时,所述助剂的加入量为所用所述己二胺、所述1,5-戊二胺与所述己二酸质量之和的0.05%~0.15%;When the polyamide 56/66 salt aqueous solution is prepared through step (1)-1) and step (2) is performed, the addition amount of the auxiliary agent is the hexamethylene diamine, the 1,5-pentanediamine and the 0.05%~0.15% of the sum of the mass of adipic acid;
通过步骤(1)-2)制得聚酰胺56/66盐水溶液进行步骤(2)时,所述助剂的加入量为所述聚酰胺56/66盐质量的0.05%~0.15%。When the polyamide 56/66 salt aqueous solution is prepared through steps (1)-2) and step (2) is performed, the added amount of the auxiliary agent is 0.05% to 0.15% of the weight of the polyamide 56/66 salt.
本发明中,所述助剂均为本领域公知的常用试剂;其中,所述分子量调剂为脂肪族或芳香族的一元酸、所述二元酸、脂肪族或芳香族的胺、盐酸、氢氧化钠和氨基酸的盐酸盐中的至少一种;所述二元酸具体可为己二酸。In the present invention, the additives are all commonly used reagents known in the art; wherein, the molecular weight regulator is aliphatic or aromatic monobasic acid, the dibasic acid, aliphatic or aromatic amine, hydrochloric acid, hydrogen At least one of sodium oxide and amino acid hydrochloride; the dibasic acid may specifically be adipic acid.
上述共聚聚酰胺聚合物的制备方法中,步骤(2)中所述聚合反应依次按照 如下a)-b)中条件进行:a)在温度可为210~240℃和压力可为1.70~1.85MPa时,保压的时间可为20min~60min,具体可为在235℃、1.75MPa的条件下保压2h或在240℃、1.8MPa的条件下保压2.5h;b)将压力1.75~1.85MPa释放至常压后温度升至275~290℃,然后抽真空至-0.08MPa并搅拌10min~60min,具体可为搅拌15min、30min、15min~30min。In the preparation method of the above-mentioned copolyamide polymer, the polymerization reaction in step (2) is carried out according to the following conditions in a)-b): a) The temperature can be 210~240℃ and the pressure can be 1.70~1.85MPa When the pressure is maintained, the pressure can be maintained for 20min~60min, specifically it can be maintained at 235℃, 1.75MPa for 2h or 240℃, 1.8MPa for 2.5h; b) Pressure is 1.75~1.85MPa After releasing to normal pressure, the temperature rises to 275~290℃, then vacuumize to -0.08MPa and stir for 10min~60min, specifically it can be stirring for 15min, 30min, 15min~30min.
本发明中,所述1,5-戊二胺可用通过生物法制备的1,5-戊二胺;其制备方法可按照本领域公知的内容进行。In the present invention, the 1,5-pentanediamine can be 1,5-pentanediamine prepared by a biological method; the preparation method can be carried out according to the content known in the art.
本发明还提供了上述的制备方法制备得到的所述共聚聚酰胺56/66聚合物。The present invention also provides the copolyamide 56/66 polymer prepared by the above-mentioned preparation method.
本发明制备得到的共聚聚酰胺56/66聚合物,以其制备的共聚聚酰胺材料相比聚酰胺66物性没有降低,熔点为247~260℃,粘数为130~180ml/g,拉伸强度为60~90MPa,弯曲强度为100~130MPa,缺口冲击强度为90~120J/m。The copolyamide 56/66 polymer prepared by the present invention has no lower physical properties compared with polyamide 66. The melting point is 247-260°C, the viscosity is 130-180ml/g, and the tensile strength is It is 60-90MPa, the bending strength is 100-130MPa, and the notched impact strength is 90-120J/m.
本发明还提供了一种聚酰胺纤维的制备方法,包括如下步骤:上述共聚聚酰胺56/66聚合物的熔体经过喷丝板喷出得到熔体细流,所述熔体细流经冷却凝固成为丝条,上油后进行后加工,即得到所述共聚聚酰胺56/66纤维。The present invention also provides a method for preparing polyamide fiber, which includes the following steps: the melt of the copolymer polyamide 56/66 polymer is sprayed through a spinneret to obtain a melt stream, and the melt stream is cooled After coagulation into filaments, after oiling, post-processing is performed to obtain the copolyamide 56/66 fiber.
上述的共聚聚酰胺56/66纤维的制备方法中,所述共聚聚酰胺56/66聚合物的熔体经过喷丝板喷出得到熔体细流的过程如下:在纺丝箱中进行,所述纺丝箱温度为:纺丝箱体一区温度260~300℃,二区温度260~300℃,三区温度250~295℃,计量泵温度250~295℃,纺丝组件温度可为270~290℃;计量泵转速12~18rpm在纺丝箱体内,所述共聚聚酰胺聚合物熔体通过管路分配,以相等的停留时间和压力降输送到每一个喷丝口;纺丝速率可为1000~4200m/min;In the above-mentioned preparation method of copolyamide 56/66 fiber, the process of spraying the melt of the copolyamide 56/66 polymer through a spinneret to obtain a trickle of the melt is as follows: The temperature of the spinning box is: the temperature of the first zone of the spinning box is 260~300℃, the temperature of the second zone is 260~300℃, the temperature of the third zone is 250~295℃, the temperature of the metering pump is 250~295℃, and the temperature of the spinning assembly can be 270 ~290℃; the metering pump rotates at 12~18rpm in the spinning box. The copolyamide polymer melt is distributed through pipelines and delivered to each spinneret with equal residence time and pressure drop; the spinning speed can be 1000~4200m/min;
所述熔体细流经侧吹风装置冷却成型,其条件如下:侧吹风速为0.30~0.80m/min;风温可为21~26℃,侧吹风压可为420~480Pa;侧吹风速具体可为0.50m/min、0.30~0.50m/min、0.50~0.80m/min或0.40~0.70m/min,风温具体可为25℃、21~25℃、23~26℃,侧吹风压具体可为440Pa、440~480Pa、420~440Pa或430~450Pa;The melt flows through the side blowing device for cooling and forming, and the conditions are as follows: the side blowing speed is 0.30~0.80m/min; the wind temperature can be 21~26℃, the side blowing pressure can be 420~480Pa; the side blowing speed is specific It can be 0.50m/min, 0.30~0.50m/min, 0.50~0.80m/min or 0.40~0.70m/min, the wind temperature can be 25℃, 21~25℃, 23~26℃, and the side blowing pressure is specific It can be 440Pa, 440~480Pa, 420~440Pa or 430~450Pa;
上油的油剂浓度可为2~15%,具体可为5%、10%、2~5%、5~15%或2~10%;所述上油的油剂可采用F5103,商购于日本竹本。The concentration of the oiling agent for oiling can be 2-15%, specifically 5%, 10%, 2% to 5%, 5-15% or 2-10%; the oiling agent for oiling can be F5103, which is commercially available In Takemoto, Japan.
凝固的所述丝条的卷绕速度可为500~4000m/min,具体可为950m/min、500~950m/min、950~4000m/min、600~1000m/min、500~2000m/min、500~3000m/min或600~2500m/min。The winding speed of the solidified thread may be 500-4000m/min, specifically 950m/min, 500-950m/min, 950-4000m/min, 600-1000m/min, 500-2000m/min, 500 ~3000m/min or 600~2500m/min.
上述的共聚聚酰胺56/66纤维的制备方法中,所述丝条上油后的后加工包括牵伸、热定型及卷绕和/或卷曲,得到所述共聚聚酰胺56/66纤维;In the above-mentioned preparation method of the copolyamide 56/66 fiber, the post-processing after oiling the thread includes drawing, heat setting, winding and/or crimping to obtain the copolyamide 56/66 fiber;
所述牵伸为一级牵伸、二级牵伸或多级牵伸,具体为二级牵伸,但并不限定于二级牵伸,可随产品性能要求进行增减;The drafting is one-stage drafting, two-stage drafting or multi-stage drafting, specifically two-stage drafting, but not limited to two-stage drafting, and can be increased or decreased according to product performance requirements;
所述牵伸的条件如下:一辊温度可为60~80℃;二辊温度为150~230℃;三辊温度可为150~230℃;牵伸倍率可为一级2.50~3.50倍、二级1.01~1.10倍;具体可为:一辊温度70℃、75℃、60~75℃、75~80℃或65~75℃,二辊温度170℃、180℃、170~180℃、150~180℃、170~230℃或160~210℃,三辊温度180℃、170~180℃、150~180℃、170~230℃或160~210℃;The drafting conditions are as follows: the temperature of one roll can be 60~80℃; the temperature of two rolls can be 150~230℃; the temperature of three rolls can be 150~230℃; Grade 1.01~1.10 times; specifically can be: one roll temperature 70℃, 75℃, 60~75℃, 75~80℃ or 65~75℃, two roll temperature 170℃, 180℃, 170~180℃, 150~ 180℃, 170~230℃ or 160~210℃, three-roll temperature 180℃, 170~180℃, 150~180℃, 170~230℃ or 160~210℃;
所述热定型为蒸汽热定型、热板定型、热辊定型或水浴热定型;所述热定型在150~230℃的条件下进行;具体热板温度可为190℃、200℃、150~190℃、190~230℃、190~200℃或160~200℃;The heat setting is steam heat setting, hot plate setting, hot roll setting or water bath heat setting; the heat setting is performed under the condition of 150-230°C; the specific hot plate temperature can be 190°C, 200°C, 150-190 ℃, 190~230℃, 190~200℃ or 160~200℃;
当制备的所述共聚聚酰胺56/66纤维为长丝时,所述后加工包括所述牵伸、定型后经集束、卷绕、冷却、干燥、打包,得到共聚聚酰胺56/66长丝;所述卷绕速率为500~1000m/min,具体可为1000m/min;When the prepared copolyamide 56/66 fiber is a filament, the post-processing includes the drawing, shaping, bundling, winding, cooling, drying, and packaging to obtain a copolyamide 56/66 filament ; The winding rate is 500-1000m/min, specifically 1000m/min;
当制备的所述共聚聚酰胺56/66纤维为短纤时,所述后加工包括所述牵伸、定型后经集束、卷曲、冷却、干燥、切断、打包,得到共聚聚酰胺56/66短纤;所述卷曲速率可为300~350m/min,具体可为300m/min,卷曲数可为10~30个,具体可为15个。When the prepared copolyamide 56/66 fibers are staple fibers, the post-processing includes the drafting, shaping, bundling, crimping, cooling, drying, cutting, and packaging to obtain copolyamide 56/66 short fibers. Fiber; The crimp rate can be 300-350m/min, specifically 300m/min, and the number of crimps can be 10-30, specifically 15.
本发明进一步提供了上述的制备方法制备得到的所述共聚聚酰胺56/66纤维。The present invention further provides the copolyamide 56/66 fiber prepared by the above preparation method.
本发明所述聚酰胺纤维可为长丝或短纤。The polyamide fibers of the present invention can be filaments or staple fibers.
本发明制备得到的共聚聚酰胺56/66纤维具有较高的强力、耐磨性、阻燃性以及优异的染色性,其极限氧指数提升至28~35%;当为长丝时,其断裂强度为3.4≦12.0cN/dtex;当为短纤维时,其断裂强度3.0≦7.5cN/dtex,在酸性染料、中性染料上的染色速率及半染时间均较聚酰胺66有显著提高。The copolyamide 56/66 fiber prepared by the present invention has high strength, abrasion resistance, flame retardancy and excellent dyeability, and its limiting oxygen index is increased to 28-35%; when it is a filament, it breaks The strength is 3.4≦12.0cN/dtex; when it is short fiber, its breaking strength is 3.0≦7.5cN/dtex. The dyeing rate and half dyeing time on acid dyes and neutral dyes are significantly improved compared with polyamide 66.
本发明所述共聚聚酰胺材料应用于汽车工业、电子电器行业、电汽元件、机械设备、服装、日化用品领域中。其中,所述汽车工业包括发动机、电机、车体的部位;所述电子电器行业包括精密电子仪器部件、电子电器绝缘部件、照明器具、电子电器零部件,如电饭锅、吸尘器、高频电子食品加热器等;所述电气元 件包括接线柱、插座、开关;所述机械设备行业包括绝缘垫片、挡板座、涡轮、螺旋桨轴、滑动轴承、火车制动器接合盘、螺母、螺栓、螺钉、喷嘴、传送带、扇叶、齿轮、叶轮;所述服装、日化用品包括男女儿童服装、被套面料、袜子、雨衣、窗帘、地毯,也可包括滑冰鞋、滑雪板零件、网球拍、眼镜、梳子、包装袋。The copolymer polyamide material of the present invention is applied to the fields of automobile industry, electronic and electrical appliance industry, electric and steam components, mechanical equipment, clothing, and daily chemical products. Among them, the automobile industry includes engines, motors, and parts of the car body; the electronic and electrical industries include precision electronic instrument parts, electronic and electrical insulation parts, lighting appliances, electronic and electrical parts, such as rice cookers, vacuum cleaners, and high-frequency electronics. Food heaters, etc.; the electrical components include terminals, sockets, switches; the mechanical equipment industry includes insulating gaskets, baffle seats, turbines, propeller shafts, sliding bearings, train brake coupling discs, nuts, bolts, screws, Nozzles, conveyor belts, fan blades, gears, impellers; the clothing and daily necessities include men’s and women’s and children’s clothing, duvet cover fabrics, socks, raincoats, curtains, and carpets, as well as skates, snowboard parts, tennis rackets, glasses, combs, Packaging bag.
实施发明的最佳方式The best way to implement the invention
下述实施例中所使用的实验方法如无特殊说明,均为常规方法。The experimental methods used in the following examples are conventional methods unless otherwise specified.
下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。The materials, reagents, etc. used in the following examples can be obtained from commercial sources unless otherwise specified.
下述实施例中各性能测试方法如下:The performance test methods in the following embodiments are as follows:
粘数:乌氏粘度计法(浓硫酸法);Viscosity: Ubbelohde viscometer method (concentrated sulfuric acid method);
熔点、冷结晶温度:GB T 19466.1-2004,塑料差示扫描量热法(DSC);Melting point and cold crystallization temperature: GB T 19466.1-2004, Plastic Differential Scanning Calorimetry (DSC);
极限氧指数:GB T 2406-1993,塑料燃烧性能试验方法氧指数法;Limiting oxygen index: GB T 2406-1993, Oxygen index method for plastic combustion performance test method;
阻燃性能:按照UL94方法测定;Flame retardant performance: measured according to UL94 method;
拉伸强度:按照ASTM D638方法测定;Tensile strength: measured in accordance with ASTM D638;
弯曲强度:按照ASTM D790方法测定;Bending strength: measured according to ASTM D790 method;
缺口冲击强度:按照ASTM D256方法测定。Notched impact strength: Measured in accordance with ASTM D256 method.
实施例1、制备共聚聚酰胺聚合物Example 1. Preparation of copolymerized polyamide polymer
配制质量浓度为50%的聚酰胺56/66盐水溶液,在氮气气氛保护下,将己二胺逐步加入到1,5-戊二胺的水溶液中,然后逐步加入己二酸,控制己二胺、1,5-戊二胺与己二酸的摩尔比为0.5:0.5:1。将质量浓度为50%的聚酰胺盐水溶液注入加入反应器内,在温度为240℃、压力为1.8MPa的条件下保压2.5h。然后释放反应器内的压力,升高温度,控制温度283℃,抽真空,使体系压力降至-0.08MPa,并在真空状态连续搅拌15min,得到共聚聚酰胺56/66聚合物。Prepare a polyamide 56/66 salt aqueous solution with a mass concentration of 50%. Under the protection of a nitrogen atmosphere, gradually add hexamethylene diamine to the 1,5-pentanediamine aqueous solution, and then gradually add adipic acid to control the hexamethylene diamine The molar ratio of 1,5-pentanediamine to adipic acid is 0.5:0.5:1. A polyamide salt aqueous solution with a mass concentration of 50% is injected into the reactor, and the pressure is maintained for 2.5 hours under the conditions of a temperature of 240° C. and a pressure of 1.8 MPa. Then the pressure in the reactor was released, the temperature was increased, the temperature was controlled at 283°C, and the system was evacuated to reduce the system pressure to -0.08MPa, and the system was continuously stirred for 15 minutes in a vacuum state to obtain a copolymerized polyamide 56/66 polymer.
本实施例制备的共聚聚酰胺聚合物的理化参数如下:The physical and chemical parameters of the copolyamide polymer prepared in this embodiment are as follows:
熔点为247℃,冷结晶温度为70℃,粘数为153.4ml/g,拉伸强度为75.3MPa,弯曲强度为118.1MPa,缺口冲击强度为103.8J/m。The melting point is 247°C, the cold crystallization temperature is 70°C, the viscosity is 153.4ml/g, the tensile strength is 75.3MPa, the bending strength is 118.1MPa, and the notched impact strength is 103.8J/m.
实施例2、制备共聚聚酰胺聚合物Example 2. Preparation of copolymerized polyamide polymer
配制质量浓度为60%的聚酰胺56/66混合盐水溶液,取30Kg等质量的聚酰胺56盐水溶液和聚酰胺66盐水溶液。将已制备好的聚酰胺56/66盐水溶液注入反应器内,控制温度为235℃、压力为1.75MPa的条件下保压2h。释放反应器内的压 力,待温度升至270℃,抽真空,使体系压力降至-0.08MPa,并在真空状态连续搅拌30min,得到共聚聚酰胺聚合物。A polyamide 56/66 mixed salt solution with a mass concentration of 60% was prepared, and 30 Kg of the same mass of polyamide 56 salt solution and polyamide 66 salt solution were taken. The prepared polyamide 56/66 salt solution is injected into the reactor, and the pressure is maintained for 2 hours under the conditions of controlling the temperature at 235° C. and the pressure at 1.75 MPa. Release the pressure in the reactor, wait for the temperature to rise to 270°C, evacuate the system to reduce the pressure of the system to -0.08MPa, and continuously stir for 30 minutes in a vacuum state to obtain a copolymerized polyamide polymer.
本实施例制备的共聚聚酰胺聚合物的理化参数如下:The physical and chemical parameters of the copolyamide polymer prepared in this embodiment are as follows:
熔点为250℃,冷结晶温度为72℃,粘数为168.8ml/g,拉伸强度为88.7MPa,弯曲强度为127.5MPa,缺口冲击强度为116.3J/m。The melting point is 250°C, the cold crystallization temperature is 72°C, the viscosity is 168.8ml/g, the tensile strength is 88.7MPa, the bending strength is 127.5MPa, and the notched impact strength is 116.3J/m.
实施例3、聚酰胺长丝制备Example 3 Preparation of polyamide filament
本发明实施例1、2中制备的上述共聚聚酰胺聚合物分别在如下条件纺丝得到聚酰胺长丝:共聚聚酰胺聚合物的熔体经过喷丝板喷出得到熔体细流在纺丝箱中进行,纺丝箱温度为:纺丝箱体一区温度285℃,二区温度285℃,三区温度285℃,计量泵温度设定285℃,纺丝组件温度可为285℃,计量泵转速16rpm/min,纺丝速率1000m/min,侧吹风速为0.50m/min;风温为25℃,侧吹风压为450Pa,卷绕速率950m/min,上油剂(油剂为F5103,商购于日本竹本)浓度10%,牵伸倍数及加热温度为:一牵倍率3.20;二牵倍率1.10;牵伸箱一辊温度70℃;二辊温度180℃;热板温度200℃,三辊温度180℃,1000m/min卷绕得到聚酰胺长丝。The aforementioned copolyamide polymers prepared in Examples 1 and 2 of the present invention were respectively spun under the following conditions to obtain polyamide filaments: the melt of the copolyamide polymer was sprayed through a spinneret to obtain a stream of melt. The temperature of the spinning box is: the temperature of the first zone of the spinning box is 285℃, the temperature of the second zone is 285℃, the temperature of the third zone is 285℃, the temperature of the metering pump is set to 285℃, and the temperature of the spinning assembly can be 285℃. Pump speed is 16rpm/min, spinning speed is 1000m/min, side blowing speed is 0.50m/min; wind temperature is 25℃, side blowing pressure is 450Pa, winding speed is 950m/min, oiling agent (oiling agent is F5103, (Commercially purchased in Takemoto, Japan), the concentration is 10%, the draft ratio and heating temperature are: one draft ratio 3.20; two draft ratio 1.10; the temperature of the first roller of the drafting box is 70°C; the temperature of the second roller is 180°C; the temperature of the hot plate is 200°C, three The roll temperature is 180°C, and the polyamide filament is obtained by winding at 1000 m/min.
采用本发明实施例1、2中制备得到共聚聚酰胺56/66聚合物,制备的长丝分别记为样品1、样品2。The copolymer polyamide 56/66 polymer was prepared in Examples 1 and 2 of the present invention, and the prepared filaments were marked as Sample 1 and Sample 2 respectively.
长丝性能检测数据如表1所示。Filament performance testing data is shown in Table 1.
表1共聚聚酰胺56/66的长丝性能检测数据Table 1 Filament performance test data of copolymerized polyamide 56/66
上述长丝上染率实验。配制1g/L酸性蓝NHFS染料标准染液,配制10组2mL标准染液的染浴,纤维0.2g,浴比:1:500,调节所得染液的pH值至4.5,同时放入染色温度设定为90℃的染色机中,分别于染色5min、10min、15min、20min、30min、45min、60min、75min、90min、120min取出样品,常温水冲洗干净,晾干后剥色测试其上染率,染色结果如表2所示。The above-mentioned filament dyeing rate experiment. Prepare 1g/L acid blue NHFS dye standard dye liquor, prepare 10 groups of 2mL standard dye liquor dye baths, fiber 0.2g, bath ratio: 1:500, adjust the pH value of the dye liquor to 4.5, and put in the dyeing temperature setting at the same time In the dyeing machine set at 90℃, take out the samples after dyeing for 5min, 10min, 15min, 20min, 30min, 45min, 60min, 75min, 90min, 120min, rinse with water at room temperature, and peel off after drying to test the dye uptake rate. The dyeing results are shown in Table 2.
表2共聚聚酰胺56/66的长丝染色性能数据Table 2 Filament dyeing performance data of copolyamide 56/66
实施例4、共聚聚酰胺56/66短纤制备Example 4 Preparation of Copolyamide 56/66 Staple Fiber
本发明实施例1、2中制备的上述共聚聚酰胺聚合物经如下条件制备得到短纤:The aforementioned copolyamide polymer prepared in Examples 1 and 2 of the present invention was prepared to obtain staple fibers under the following conditions:
纺丝箱温度为:纺丝箱体一区温度281℃,二区温度282℃,三区温度282℃,计量泵温度设定282℃,纺丝组件温度可为285℃,计量泵转速13rpm/min,纺丝速率1000m/min,侧吹风速为0.50m/min;风温为25℃,侧吹风压为440Pa,卷绕速率1000m/min,上油剂浓度5%,牵伸倍数及加热温度为:一牵倍率2.78;二牵倍率1.05;牵伸箱一辊温度75℃;二辊温度170℃;热板温度180℃,三辊温度180℃,卷曲速率300m/min,卷曲数15个,切断得到聚酰胺短纤,短纤性能测试数据如表3所示。The temperature of the spinning box is: the temperature of the first zone of the spinning box is 281°C, the temperature of the second zone is 282°C, the temperature of the third zone is 282°C, the temperature setting of the metering pump is 282°C, the temperature of the spinning assembly can be 285°C, and the speed of the metering pump is 13rpm/ min, spinning speed 1000m/min, side blowing speed is 0.50m/min; wind temperature is 25℃, side blowing pressure is 440Pa, winding speed is 1000m/min, oiling agent concentration is 5%, drawing ratio and heating temperature It is: one-drawing ratio 2.78; two-drawing ratio 1.05; drawing box one-roll temperature 75°C; two-roll temperature 170°C; hot plate temperature 180°C, three-roll temperature 180°C, crimping rate 300m/min, crimp number 15, The polyamide staple fiber is obtained by cutting, and the performance test data of the staple fiber is shown in Table 3.
采用本发明实施例1、2中制备得到共聚聚酰胺聚合物,制备的短纤分别记为样品3、样品4。The co-polyamide polymer was prepared in Examples 1 and 2 of the present invention, and the prepared staple fibers were marked as Sample 3 and Sample 4, respectively.
表3短纤性能测试数据Table 3 Staple fiber performance test data
对比例、Comparative example,
与本发明实施例1中制备方法相同,不同的是原料中不添加1,5-戊二胺,得到聚酰胺66。The preparation method is the same as that in Example 1 of the present invention, except that no 1,5-pentanediamine is added to the raw materials to obtain polyamide 66.
配制质量浓度为50%的聚酰胺66盐水溶液,在氮气气氛保护下,将己二酸逐步加入到已二胺水溶液,控制已二胺与己二酸的摩尔比为1:1,将质量浓度为50%的聚酰胺盐水溶液注入反应器内,在温度为240℃、压力为1.8MPa的条件下保压2.5h。然后释放反应器内的压力,待温度升至283℃,抽真空,使体系压力降至-0.08MPa,并在真空状态连续搅拌15min,得到聚酰胺66聚合物。其长丝力学性能数据如表4所示。Prepare a polyamide 66 salt aqueous solution with a mass concentration of 50%. Under the protection of a nitrogen atmosphere, adipic acid is gradually added to the hexamethylene diamine aqueous solution, and the molar ratio of hexamethylene diamine and adipic acid is controlled to 1:1, and the mass concentration A 50% aqueous solution of polyamide salt is injected into the reactor, and the pressure is maintained for 2.5 hours under the conditions of a temperature of 240° C. and a pressure of 1.8 MPa. Then release the pressure in the reactor, wait for the temperature to rise to 283° C., evacuate the system to reduce the pressure of the system to -0.08 MPa, and continuously stir for 15 minutes under vacuum to obtain a polyamide 66 polymer. The mechanical properties of the filaments are shown in Table 4.
对比例制备聚酰胺66聚合物的理化参数如下:The physical and chemical parameters for the preparation of polyamide 66 polymer in the comparative example are as follows:
熔点为253.3℃,冷结晶温度为77℃,粘数为125.2ml/g,拉伸强度为63.1MPa,弯曲强度为104.4MPa,缺口冲击强度为91.6J/m。The melting point is 253.3°C, the cold crystallization temperature is 77°C, the viscosity is 125.2ml/g, the tensile strength is 63.1MPa, the bending strength is 104.4MPa, and the notched impact strength is 91.6J/m.
通过上述的理化参数对比可知,并结合表1和表4中数据对比可知,本发明方法制备得到的共聚聚酰胺聚合物与对比例聚酰胺66聚合物相比,本发明聚酰胺聚合物具有更好的物理性能,纤维的极限氧指数有明显提高,说明本发明共聚聚酰胺纤维的阻燃性能有明显改善。It can be known from the comparison of the above physical and chemical parameters, combined with the comparison of the data in Table 1 and Table 4, that the copolyamide polymer prepared by the method of the present invention has more advantages than the polyamide 66 polymer of the comparative example. With good physical properties, the limiting oxygen index of the fiber is significantly improved, indicating that the flame retardant properties of the copolymer polyamide fiber of the present invention are significantly improved.
表4聚酰胺66长丝力学性能数据Table 4 Mechanical property data of polyamide 66 filament
上述对比例聚酰胺66长丝上染率实验。实验过程同实施例3,实验结果如表5所示。The above-mentioned comparative example polyamide 66 filament dye uptake experiment. The experimental process is the same as in Example 3, and the experimental results are shown in Table 5.
聚酰胺66用酸性蓝NHFS染料(90℃)上染率60.8%,染色速率常数为0.0653,半染时间10.61min。通过表2和表5中数据可知,本发明实施例1-2上染率分别为95.6%和92.8%,较对比例中60.8%,上染率得到了很大的提高;并且染色的时间缩短,说明本发明染色能力得到了很大的提高。The dye uptake rate of polyamide 66 with acid blue NHFS dye (90℃) is 60.8%, the dyeing rate constant is 0.0653, and the half dyeing time is 10.61min. According to the data in Table 2 and Table 5, the dye uptake rate of Example 1-2 of the present invention is 95.6% and 92.8%, respectively, compared with 60.8% in the comparative example, the dye uptake rate has been greatly improved; and the dyeing time is shortened This shows that the dyeing ability of the present invention has been greatly improved.
表5聚酰胺66长丝染色性能数据Table 5 Dyeing performance data of polyamide 66 filament
上述实施例和对比例得到的长丝选择酸性蓝NHFS染料染色,染料用量2%(o.w.f.),染色温度100℃,染色时间20min,染色牢度结果如表6所示。The filaments obtained in the above examples and comparative examples were dyed with acid blue NHFS dye, the dye amount was 2% (o.w.f.), the dyeing temperature was 100° C., and the dyeing time was 20 min. The dye fastness results are shown in Table 6.
表6色牢度测试数据Table 6 Color fastness test data
通过表6中数据可知,本发明制备得到的共聚聚酰胺聚合物制备得到的共聚聚酰胺材料具有好的染色牢度,其染色牢度优于普通聚酰胺66。It can be seen from the data in Table 6 that the copolyamide material prepared by the copolyamide polymer prepared by the present invention has good color fastness, and its color fastness is better than that of ordinary polyamide 66.
综上,说明本发明制备得到共聚聚酰胺材料,(1)力学性能好,拉伸强度、弯曲强度、缺口冲击强度较锦纶66有所改善;(2)染色性能提高,共聚聚酰胺 纤维不仅上染率有了很大的提高,且染色的时间缩短,同时其染色牢度并没有降低,与普通聚酰胺66染色牢度基本相同或者更好;(3)阻燃性能提高,与普通锦纶66纤维的极限氧指数相比有明显提高,说明本发明共聚聚酰胺纤维的阻燃性能有明显改善。In summary, it shows that the copolymer polyamide material prepared by the present invention has (1) good mechanical properties, improved tensile strength, flexural strength, and notched impact strength compared with nylon 66; (2) improved dyeing performance, and the copolymer polyamide fiber not only improves The dyeing rate has been greatly improved, and the dyeing time has been shortened. At the same time, its color fastness is not reduced, which is basically the same as or better than ordinary polyamide 66. (3) The flame retardant performance is improved, which is comparable to ordinary nylon 66. The limiting oxygen index of the fiber is significantly improved compared to that, which indicates that the flame retardant performance of the copolymer polyamide fiber of the present invention is significantly improved.
工业应用Industrial application
本发明相比于普通聚酰胺66、聚酰胺56等产品,(1)兼具较高的强力、耐磨性、阻燃性和优异的染色性、舒适性;(2)可以适应较高温度、湿度、电压的场所使用,安全环保;(3)由于相较普通聚酰胺66物性没有降低,便于后续进一步进行改性和加工制造;(4)本发明共聚聚酰胺聚合物纺丝制得的聚酰胺长丝和短纤的染色能力也比普通聚酰胺纤维有了进一步提高。Compared with ordinary polyamide 66, polyamide 56 and other products, the present invention (1) has higher strength, abrasion resistance, flame retardancy and excellent dyeability and comfort; (2) can adapt to higher temperatures It is safe and environmentally friendly to use in places with, humidity and voltage; (3) Because the physical properties of polyamide 66 are not reduced compared with ordinary polyamide 66, it is convenient for subsequent further modification and processing and manufacturing; (4) Copolyamide polymer of the present invention is made by spinning The dyeing ability of polyamide filaments and staple fibers is also further improved than that of ordinary polyamide fibers.
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| CN119843383A (en) * | 2025-03-18 | 2025-04-18 | 浙江理工大学 | Micro-copolymerization modified polyamide 66 fiber and preparation method thereof |
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