WO2021009881A1 - Refrigeration cycle system - Google Patents
Refrigeration cycle system Download PDFInfo
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- WO2021009881A1 WO2021009881A1 PCT/JP2019/028150 JP2019028150W WO2021009881A1 WO 2021009881 A1 WO2021009881 A1 WO 2021009881A1 JP 2019028150 W JP2019028150 W JP 2019028150W WO 2021009881 A1 WO2021009881 A1 WO 2021009881A1
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- value
- time
- compressor
- refrigerant
- physical quantity
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/26—Problems to be solved characterised by the startup of the refrigeration cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
Definitions
- the present invention relates to a refrigeration cycle system.
- Patent Document 1 as a technique for determining an abnormality in the refrigerant circuit of a heat pump water heater, a current value detecting means for detecting the current value flowing through the compressor is provided, and the current value is provided within a predetermined time after the compressor is started. A technique for stopping the operation of a compressor when the current value detected by the detecting means exceeds a predetermined value is disclosed.
- the detector has variations in characteristics due to individual differences within the normal range. Therefore, in the conventional system described above, there is some error in the measured current value. Further, the elements of the refrigerant circuit (for example, the decompression device) also have variations in characteristics due to individual differences within the normal range. In the above-mentioned conventional system, in order to prevent erroneous determination due to variation due to individual differences within the normal range, it is necessary to set the predetermined time to a long time. As a result, even if the refrigerant circuit is normal, it takes a long time from the start of the compressor to the start of the normal operation, which causes a problem of increasing the power consumption.
- the present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a refrigeration cycle system which is advantageous in shortening the time from the start of the compressor to the start of the normal operation. And.
- the refrigeration cycle system of the present invention uses a compressor that compresses the refrigerant, a cooler that cools the refrigerant compressed by the compressor, a decompression device that decompresses the refrigerant that has passed through the cooler, and a refrigerant that has passed through the decompression device.
- a control means for executing the circuit state determination mode includes a first detection value which is a value of a related physical quantity when the first time elapses from the start time of the circuit state determination mode, and a first detection value which is a value from the start time. If the first comparison value obtained by comparing with the second detection value, which is the value of the related physical quantity when the second time longer than one hour elapses, is smaller than the normal judgment value, the circuit state judgment mode Is switched to the normal operation mode, and if not, the circuit state determination mode is continued.
- FIG. It is a figure which shows the refrigeration cycle system by Embodiment 1.
- FIG. It is a flowchart which shows an example of the process which a control part executes in a circuit state determination mode. It is a figure which shows the example of the time-dependent change of the related physical quantity after the start of a compressor. It is a figure which shows the example of the time-dependent change of the related physical quantity after the start of a compressor when the evaporator inlet temperature is used as a related physical quantity.
- FIG. 1 is a diagram showing a refrigeration cycle system according to the first embodiment.
- the refrigeration cycle system 1 includes a refrigerant circuit 2, a measuring unit 7, and a control unit 8.
- the refrigerant circuit 2 includes a compressor 3 that compresses the refrigerant, a cooler 4 that cools the high-pressure refrigerant compressed by the compressor 3, a decompression device 5 that decompresses the high-pressure refrigerant that has passed through the cooler 4, and a decompression device 5. It is provided with an evaporator 6 that evaporates the low-pressure refrigerant decompressed by.
- the compressor 3, the cooler 4, the decompression device 5, and the evaporator 6 are connected via a refrigerant pipe to form an annular circuit.
- the low-pressure refrigerant gas flowing out of the evaporator 6 is sucked into the compressor 3 and circulates in the refrigerant circuit 2 again.
- the refrigerant circuit 2 is operated by electric power.
- the refrigerant sealed in the refrigerant circuit 2 is not particularly limited, but may be, for example, carbon dioxide, ammonia, propane, isobutane, fluorocarbons such as HFC, HFO-1123, or HFO-1234yf.
- the cooler 4 corresponds to a heat exchanger that exchanges heat between the high-pressure refrigerant discharged from the compressor 3 and the first fluid having a temperature lower than that of the high-pressure refrigerant.
- the first fluid may be, for example, a liquid such as water or other liquid heat medium, or a gas such as outdoor or indoor air.
- the refrigeration cycle system 1 may include a first fluid actuator (not shown), such as a pump or blower, for flowing the first fluid to the cooler 4.
- the decompression device 5 expands the high-pressure refrigerant into a low-pressure refrigerant.
- the pressure reducing device 5 may be an expansion valve whose opening degree of the refrigerant passage can be adjusted.
- the low-pressure refrigerant that has passed through the vacuum distillation device 5 is in a gas-liquid two-phase state.
- the evaporator 6 corresponds to a heat exchanger that exchanges heat between a low-pressure refrigerant decompressed by the decompression device 5 and a second fluid having a temperature higher than that of the low-pressure refrigerant.
- the refrigerant in the evaporator 6 evaporates by absorbing the heat of the second fluid.
- the second fluid may be, for example, a gas such as outdoor or indoor air, or a liquid such as water or other liquid heat medium.
- the refrigeration cycle system 1 may include a second fluid actuator (not shown), such as a blower or pump, for flowing the second fluid to the evaporator 6.
- the refrigeration cycle system 1 may be used for the purpose of heating the first fluid by the cooler 4, or may be used for the purpose of cooling the second fluid by the evaporator 6.
- the refrigeration cycle system 1 may be used in at least one of a heat pump hot water supply system, a heat pump heating system, and an air conditioning system.
- the physical quantity related to the state of the refrigerant circuit 2 is hereinafter referred to as "related physical quantity".
- the measuring unit 7 has a detector that detects a related physical quantity.
- the detector corresponds to a detection means for detecting a related physical quantity.
- the measuring unit 7 can measure the value of the related physical quantity by using the detector.
- the measuring unit 7 detects at least one kind of related physical quantity.
- the measuring unit 7 in the present embodiment detects the compressor current, which is the current flowing through the electric motor included in the compressor 3, as a related physical quantity.
- the compressor current correlates with the drive load of the compressor 3. The higher the pressure on the high pressure side of the refrigerant circuit 2, the higher the drive load of the compressor 3 and the higher the compressor current. Therefore, it can be said that the compressor current is a kind of related physical quantity.
- the measuring unit 7 may detect only the current supplied to the compressor 3 as the compressor current, or the current supplied to the compressor 3 and other devices (for example, a first fluid actuator and a second fluid actuator).
- the current including the current supplied to the compressor may be detected as the compressor current. Since the current supplied to the other device is smaller than the current supplied to the compressor 3, it can be substantially ignored.
- the measuring unit 7 may detect the effective value of the current as the compressor current.
- the control unit 8 corresponds to a control means for controlling the operation of the refrigeration cycle system 1.
- Each actuator and each sensor included in the refrigeration cycle system 1 are electrically connected to the control unit 8.
- the control unit 8 has a timer function for managing the time.
- the control unit 8 may be able to communicate with a user interface device (not shown).
- Each function of the control unit 8 may be realized by a processing circuit.
- the processing circuit of the control unit 8 may include at least one processor 8a and at least one memory 8b. At least one processor 8a may realize each function of the control unit 8 by reading and executing a program stored in at least one memory 8b.
- Each processing circuit of the control unit 8 may include at least one dedicated hardware. The configuration is not limited to the configuration in which the operation is controlled by a single control unit 8 as in the illustrated example, and the operation may be controlled by the cooperation of a plurality of control devices.
- the control unit 8 controls the operation of the compressor 3 and the decompression device 5.
- the control unit 8 may be controlled so that the operating speed of the compressor 3 is variable, for example, by inverter control.
- the control unit 8 may adjust the opening degree of the decompression device 5. Further, the control unit 8 may be controlled so that the operating speed of at least one of the first fluid actuator and the second fluid actuator becomes variable by, for example, inverter control.
- the control unit 8 can execute a normal operation mode in which the refrigerating cycle operation is performed by the refrigerant circuit 2. In the normal operation mode, the following may be performed.
- the control unit 8 may control the operating speed of the compressor 3 according to the target heating capacity or cooling capacity.
- the control unit 8 may adjust the opening degree of the vacuum reducing device 5 according to the temperature or pressure of the refrigerant discharged from the compressor 3.
- the control unit 8 may control the operating speed of the first fluid actuator according to at least one of the temperature of the first fluid flowing into the cooler 4 and the temperature of the first fluid flowing out of the cooler 4. ..
- the control unit 8 may control the operating speed of the second fluid actuator according to at least one of the temperature of the second fluid flowing into the evaporator 6 and the temperature of the second fluid flowing out of the evaporator 6. ..
- the control unit 8 executes a circuit state determination mode for determining the state of the refrigerant circuit 2 after the compressor 3 is started and before the normal operation mode is started.
- the start time point of the circuit state determination mode is hereinafter referred to as "start time point".
- the control unit 8 may set the time when the compressor 3 is started as the start time.
- the control unit 8 keeps the operating speed of the compressor 3 at a predetermined constant speed. Thereby, the state of the refrigerant circuit 2 can be determined more accurately.
- the control unit 8 keeps the operating speed of the first fluid actuator at a predetermined constant speed or stops the first fluid actuator, and keeps the operating speed of the second fluid actuator at a predetermined constant speed. It is desirable to keep the speed or stop the second fluid actuator. By doing so, the state of the refrigerant circuit 2 can be determined more accurately.
- FIG. 2 is a flowchart showing an example of processing executed by the control unit 8 in the circuit state determination mode.
- FIG. 3 is a diagram showing an example of changes in the related physical quantities with time after the start of the compressor 3.
- the time-dependent change of the related physical quantity shown in FIG. 3 corresponds to the time-dependent change of the compressor current.
- the time t0 corresponds to the start time.
- the control unit 8 has a first detection value PQ1 which is a value of the compressor current when a predetermined first time has elapsed from the start time, and a predetermined first detection value longer than the first time from the start time. If the first comparison value CQ1 obtained by comparing with the second detection value PQ2, which is the value of the compressor current when two hours have passed, is smaller than the predetermined normal judgment value A, the circuit state is determined. Switch from mode to normal operation mode, otherwise continue circuit state determination mode. In FIG. 3, the time from time t0 to time t1 corresponds to the first time, and the time from time t0 to time t2 corresponds to the second time.
- the first comparison value CQ1 may be the difference between the first detection value PQ1 and the second detection value PQ2.
- the control unit 8 may calculate the first comparison value CQ1 by, for example, the following equation.
- CQ1
- the first comparison value CQ1 may be the rate of increase / decrease between the first detection value PQ1 and the second detection value PQ2.
- the control unit 8 may calculate the first comparison value CQ1 by, for example, the following equation.
- CQ1
- the compressor current gradually increases.
- the element of the refrigerant circuit 2 for example, the vacuum distillation device 5
- the operation of the element keeps the inside of the refrigerant circuit 2 at an appropriate pressure.
- the degree of increase in the compressor current slows down, and the compressor current converges within a substantially constant range.
- the second detection value PQ2 is close to the first detection value PQ1
- the first comparison value CQ1 is smaller than the normal determination value A. Therefore, if the first comparison value CQ1 is smaller than the normal determination value A, it can be determined that the refrigerant circuit 2 is clearly normal, and there is no problem even if the normal operation mode is started.
- the target heating capacity or cooling capacity cannot be obtained, the first fluid cannot be sufficiently heated, or the second fluid cannot be sufficiently cooled. Therefore, it is not preferable that the time to shift from the circuit state determination mode to the normal operation mode is delayed.
- the refrigerant circuit 2 by comparing the first comparison value CQ1 with the normal determination value A, if the refrigerant circuit 2 is clearly normal, it can be determined at an early stage. Therefore, there is an advantage that the normal operation mode can be shifted at an early stage.
- the pressure inside the refrigerant circuit 2 will not be appropriate.
- the pressure on the downstream side of the compressor 3 rises abnormally.
- the drive load of the compressor 3 becomes excessive, the degree of increase in the compressor current does not slow down even after the first time has passed from the start time, and the compressor current does not converge within a substantially constant range.
- the first comparison value CQ1 is larger than the normal determination value A.
- the circuit state determination mode is continued. Therefore, it is possible to reliably prevent the normal operation mode from being started when it cannot be confirmed that the refrigerant circuit 2 is normal.
- detectors that detect related physical quantities such as compressor current have variations in characteristics due to individual differences. Therefore, there is some error in the value of the related physical quantity measured by the measuring unit 7. If the measured value of the related physical quantity itself is compared with the judgment value, there is a possibility of erroneous judgment due to the influence of the error of the measured value due to the variation of the detector.
- the error included in the first detection value PQ1 and the error included in the second detection value PQ2 cancel each other out, so that the first comparison value CQ1 is affected by the error. Hateful. Therefore, in the present embodiment, by comparing the first comparison value CQ1 with the normal determination value A, the influence of the error can be surely reduced, so that the erroneous determination can be surely prevented.
- the individual having the statistical median value of the characteristic among the plurality of normal products inspected in the characteristic inspection of the element alone is referred to as "central product".
- the central product of the decompression device 5 corresponds to an individual whose flow rate characteristic is a statistical median among a plurality of normal products.
- an individual having a lower limit of the statistical distribution of the above characteristics is referred to as a "lower limit product”.
- the lower limit product of the decompression device 5 is an individual whose refrigerant flow rate is lower under the same setting than the central product of the decompression device 5.
- the lower limit product is included in the normal product. Therefore, the refrigerant circuit 2 in which the lower limit product is used is included in the normal range.
- FIG. 3 shows a graph of related physical quantities when the central product is used and a graph of related physical quantities when the lower limit product is used.
- the flow rate of the refrigerant passing through the decompression device 5 is lower than that in the case of the central product, so that the pressure on the downstream side of the compressor 3 is higher than that in the case of the central product.
- the compressor current in the case of the lower limit product is higher than the compressor current in the case of the central product.
- the time at which the increase in the compressor current slows down is later than the time in which the increase in the compressor current slows down in the case of the central product.
- the refrigerant circuit 2 is normal, but since the difference between the second detection value PQ2 and the first detection value PQ1 is large, the first comparison value CQ1 is compared with the normal determination value A. growing.
- the respective values of the first hour, the second hour, and the normal determination value A are defined as values that can determine that the refrigerant circuit 2 is normal when the central product is used.
- the first time is set so that when the central product is used, the related physical quantity converges within a substantially constant range.
- the refrigerant circuit 2 is clearly normal as in the case where the central product is used, it can be determined earlier, so that the normal operation can be performed earlier. You can switch to mode.
- the control unit 8 may perform the following. Good.
- the control unit 8 has a third detection value PQ3, which is a value of the compressor current when a predetermined third time longer than the second time has elapsed from the start time, and a predetermined third time longer than the third time from the start time. If the second comparison value CQ2 obtained by comparing with the fourth detection value PQ4, which is the value of the compressor current when four hours have passed, is smaller than the predetermined abnormality determination value B, the circuit state is determined. Switch from mode to normal operation mode.
- the second comparison value CQ2 may be the difference between the third detection value PQ3 and the fourth detection value PQ4.
- the control unit 8 may calculate the second comparison value CQ2 by, for example, the following equation.
- CQ2
- the first comparison value CQ1 may be an increase / decrease rate between the third detection value PQ3 and the fourth detection value PQ4.
- the control unit 8 may calculate the second comparison value CQ2 by, for example, the following equation.
- CQ2
- the error included in the third detected value PQ3 and the error included in the fourth detected value PQ4 cancel each other out, so that the second comparative value CQ2 is an error of the measured value by the measuring unit 7. Is not easily affected by. Therefore, in the present embodiment, by comparing the second comparison value CQ2 with the abnormality determination value B, the influence of the error can be surely reduced, so that the erroneous determination can be surely prevented.
- the degree of increase in the compressor current slows down and the compressor current is substantially constant around the time t3 when the third time elapses from the start time. Converge within range.
- the fourth detection value PQ4 is close to the third detection value PQ3
- the second comparison value CQ2 is smaller than the abnormality determination value B. Therefore, if the second comparison value CQ2 is smaller than the abnormality determination value B, it can be determined that the refrigerant circuit 2 is normal, and there is no problem even if the normal operation mode is started.
- the compressor current even after the third time has passed from the start time.
- the degree of increase in the compressor does not slow down, and the compressor current does not converge within a substantially constant range.
- the fourth detection value PQ4 has a large difference from the third detection value PQ3
- the second comparison value CQ2 is not smaller than the abnormality determination value B. If the second comparison value CQ2 is not smaller than the abnormality determination value B, the control unit 8 stops the compressor 3. As a result, it is possible to reliably prevent the compressor 3 from continuing to operate in an abnormal state of the refrigerant circuit 2, so that the refrigerant circuit 2 can be protected.
- the respective values of the third hour, the fourth hour, and the abnormality determination value B are determined as values that can determine that the refrigerant circuit 2 is normal when the lower limit product is used.
- the third time is set so that the related physical quantity converges within a substantially constant range when the lower limit product is used.
- the lower limit product when the lower limit product is used, it is possible to reliably prevent the word determination that the refrigerant circuit 2 is abnormal.
- the normal operation is performed by performing the normal judgment using the first comparison value CQ1 and the normal judgment value A before the abnormality judgment using the second comparison value CQ2 and the abnormality judgment value B. It is more advantageous to start the mode early.
- the control unit 8 starts the circuit state determination mode.
- the control unit 8 stores the first detection value PQ1 measured by the measurement unit 7 at the time t1 when only the first hour has elapsed from the start time.
- the control unit 8 stores the second detection value PQ2 measured by the measurement unit 7 at the time t2 when only the second time has elapsed from the start time.
- the control unit 8 determines whether or not the first comparison value CQ1 is smaller than the normal determination value A.
- the control unit 8 determines in step S7 that the refrigerant circuit 2 is normal, ends the circuit state determination mode, and starts the normal operation mode. To do.
- the control unit 8 continues the circuit state determination mode.
- the control unit 8 stores the third detection value PQ3 measured by the measurement unit 7 at the time t3 when only the third time has elapsed from the start time.
- the control unit 8 stores the fourth detected value PQ4 measured by the measuring unit 7 at the time t4 when only the fourth time has elapsed from the start time.
- the control unit 8 determines whether or not the second comparison value CQ2 is smaller than the abnormality determination value B.
- the control unit 8 determines in step S8 that the refrigerant circuit 2 is normal, ends the circuit state determination mode, and starts the normal operation mode. To do.
- the control unit 8 determines in step S9 that the refrigerant circuit 2 is abnormal, and stops the compressor 3. , The operation of the refrigerant circuit 2 is terminated.
- the normal operation mode can be started when the abnormality of the refrigerant circuit 2 is not detected. Further, when an abnormality in the refrigerant circuit 2 is detected, the operation of the refrigerant circuit 2 is stopped, so that the occurrence of a failure can be reliably prevented.
- Embodiment 2 Next, the second embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
- the second embodiment is different from the first embodiment in that the compressor temperature is used as a related physical quantity instead of the compressor current.
- the compressor temperature is the temperature of the compressor 3.
- the measuring unit 7 has a detector that detects the compressor temperature.
- the compressor temperature may be, for example, the temperature of the shell included in the compressor 3.
- the inside of the shell is filled with the high-pressure refrigerant before being discharged from the compressor 3.
- control unit 8 executes the same processing as that of the first embodiment by using the detected value of the compressor temperature instead of the detected value of the compressor current in the first embodiment.
- the same effect as that of Form 1 can be obtained.
- Embodiment 3 Next, the third embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
- the third embodiment is different from the first embodiment in that the discharged refrigerant temperature is used as a related physical quantity instead of the compressor current.
- the discharged refrigerant temperature is the temperature of the refrigerant discharged from the compressor 3.
- the measuring unit 7 has a detector that detects the temperature of the discharged refrigerant.
- control unit 8 executes the same processing as in the first embodiment by using the detected value of the discharged refrigerant temperature instead of the detected value of the compressor current in the first embodiment. The same effect as that of the first form can be obtained.
- Embodiment 4 Next, the fourth embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
- the fourth embodiment is different from the first embodiment in that the evaporator inlet temperature is used as a related physical quantity instead of the compressor current.
- the evaporator inlet temperature is the temperature of the refrigerant flowing into the evaporator 6.
- the measuring unit 7 has a detector that detects the temperature at the inlet of the evaporator.
- FIG. 4 is a diagram showing an example of time-dependent changes in the related physical quantity after the start of the compressor 3 when the evaporator inlet temperature is used as the related physical quantity.
- FIG. 4 shows a graph of the related physical quantity when the central product decompression device 5 is used, a graph of the related physical quantity when the lower limit product decompression device 5 is used, and an abnormal product decompression device 5.
- a graph of related physical quantities when used is shown.
- the refrigerant flow rate of the decompression device 5 is in the order of central product> lower limit product> abnormal product.
- the amount of decompression of the decompression device 5 under the same setting is in the order of central product ⁇ lower limit product ⁇ abnormal product, and the evaporator inlet temperature changes with time as shown in FIG. 4 due to the difference in the low pressure side refrigerant pressure. ..
- the control unit 8 executes the same process as that of the first embodiment by using the detected value of the evaporator inlet temperature instead of the detected value of the compressor current in the first embodiment. The same effect as that of Form 1 can be obtained.
- Embodiment 5 Next, the fifth embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
- the fifth embodiment is different from the first embodiment in that the evaporator outlet temperature is used as a related physical quantity instead of the compressor current.
- the evaporator outlet temperature is the temperature of the refrigerant flowing out of the evaporator 6.
- the measuring unit 7 has a detector for detecting the evaporator outlet temperature.
- the change with time of the evaporator outlet temperature after the start of the compressor 3 shows the same tendency as the graph of FIG.
- the control unit 8 executes the same processing as in the first embodiment by using the detected value of the evaporator outlet temperature instead of the detected value of the compressor current in the first embodiment. The same effect as that of Form 1 can be obtained.
- the measuring unit 7 detects two or more of the compressor current, the compressor temperature, the discharged refrigerant temperature, the evaporator inlet temperature, and the evaporator outlet temperature described in each of the above-described embodiments as related physical quantities. May be good.
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Abstract
Description
本発明は、冷凍サイクルシステムに関する。 The present invention relates to a refrigeration cycle system.
下記特許文献1には、ヒートポンプ給湯機の冷媒回路の異常を判定する技術として、圧縮機に流れる電流値を検知する電流値検知手段を設け、圧縮機の起動後の所定時間内に、電流値検知手段が検知した電流値が所定値以上となった場合には圧縮機の運転を停止する技術が開示されている。
In
上述した従来のシステムでは、冷媒回路が正常であっても、上記所定時間が経過するまでの間は、冷媒回路を正常だと判定することができないので、通常運転を開始することができない。そして、検出器には、正常範囲内の個体差による特性のばらつきがある。それゆえ、上述した従来のシステムにおいて、測定される電流値には多少の誤差がある。また、冷媒回路の要素(例えば減圧装置)にも、正常範囲内の個体差による特性のばらつきがある。上述した従来のシステムにおいて、そのような正常範囲内の個体差によるばらつきに起因する誤判定を防止するためには、上記所定時間を長い時間にする必要がある。その結果、冷媒回路が正常であっても、圧縮機の起動から通常運転を開始するまでに長い時間を要するので、消費電力量の増大を招くという課題がある。 In the above-mentioned conventional system, even if the refrigerant circuit is normal, it cannot be determined that the refrigerant circuit is normal until the predetermined time elapses, so that the normal operation cannot be started. Then, the detector has variations in characteristics due to individual differences within the normal range. Therefore, in the conventional system described above, there is some error in the measured current value. Further, the elements of the refrigerant circuit (for example, the decompression device) also have variations in characteristics due to individual differences within the normal range. In the above-mentioned conventional system, in order to prevent erroneous determination due to variation due to individual differences within the normal range, it is necessary to set the predetermined time to a long time. As a result, even if the refrigerant circuit is normal, it takes a long time from the start of the compressor to the start of the normal operation, which causes a problem of increasing the power consumption.
本発明は、上述のような課題を解決するためになされたもので、圧縮機の起動後、通常運転が開始するまでの時間を短縮する上で有利になる冷凍サイクルシステムを提供することを目的とする。 The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a refrigeration cycle system which is advantageous in shortening the time from the start of the compressor to the start of the normal operation. And.
本発明の冷凍サイクルシステムは、冷媒を圧縮する圧縮機と、圧縮機により圧縮された冷媒を冷却する冷却器と、冷却器を通過した冷媒を減圧させる減圧装置と、減圧装置を通過した冷媒を蒸発させる蒸発器とを有する冷媒回路と、冷媒回路の状態に関する物理量である関連物理量を検出する検出手段と、圧縮機の起動後、冷媒回路による冷凍サイクル運転を行う通常運転モードを開始する前に回路状態判定モードを実行する制御手段と、を備え、制御手段は、回路状態判定モードの開始時点から第一時間が経過した時点の関連物理量の値である第一検出値と、開始時点から第一時間よりも長い第二時間が経過した時点の関連物理量の値である第二検出値とを比較して得られた第一比較値が正常判定値に比べて小さい場合には回路状態判定モードから通常運転モードに切り替え、そうでない場合には回路状態判定モードを継続するものである。 The refrigeration cycle system of the present invention uses a compressor that compresses the refrigerant, a cooler that cools the refrigerant compressed by the compressor, a decompression device that decompresses the refrigerant that has passed through the cooler, and a refrigerant that has passed through the decompression device. A refrigerant circuit having an evaporator to evaporate, a detecting means for detecting a related physical quantity which is a physical quantity related to the state of the refrigerant circuit, and after starting the compressor, before starting the normal operation mode in which the refrigerating cycle operation is performed by the refrigerant circuit. A control means for executing the circuit state determination mode is provided, and the control means includes a first detection value which is a value of a related physical quantity when the first time elapses from the start time of the circuit state determination mode, and a first detection value which is a value from the start time. If the first comparison value obtained by comparing with the second detection value, which is the value of the related physical quantity when the second time longer than one hour elapses, is smaller than the normal judgment value, the circuit state judgment mode Is switched to the normal operation mode, and if not, the circuit state determination mode is continued.
本発明によれば、圧縮機の起動後、通常運転が開始するまでの時間を短縮する上で有利になる冷凍サイクルシステムを提供することが可能となる。 According to the present invention, it is possible to provide a refrigeration cycle system that is advantageous in shortening the time from the start of the compressor to the start of the normal operation.
以下、図面を参照して実施の形態について説明する。各図において共通または対応する要素には、同一の符号を付して、共通する説明を簡略化または省略する。 Hereinafter, embodiments will be described with reference to the drawings. The common or corresponding elements in the drawings are designated by the same reference numerals to simplify or omit the common description.
実施の形態1.
図1は、実施の形態1による冷凍サイクルシステムを示す図である。図1に示すように、冷凍サイクルシステム1は、冷媒回路2と、測定部7と、制御部8とを備えている。冷媒回路2は、冷媒を圧縮する圧縮機3と、圧縮機3により圧縮された高圧冷媒を冷却する冷却器4と、冷却器4を通過した高圧冷媒を減圧させる減圧装置5と、減圧装置5により減圧された低圧冷媒を蒸発させる蒸発器6とを備えている。圧縮機3、冷却器4、減圧装置5、及び蒸発器6は、冷媒配管を介して接続されることで、環状の回路を形成している。蒸発器6から流出する低圧冷媒ガスは、圧縮機3に吸入され、再び冷媒回路2を循環する。冷媒回路2は、電力によって運転される。
FIG. 1 is a diagram showing a refrigeration cycle system according to the first embodiment. As shown in FIG. 1, the
冷媒回路2に封入される冷媒は、特に限定されないが、例えば、二酸化炭素、アンモニア、プロパン、イソブタン、HFCなどのフロン、HFO-1123、HFO-1234yfのいずれかでもよい。
The refrigerant sealed in the
冷却器4は、圧縮機3から吐出された高圧冷媒と、この高圧冷媒よりも温度の低い第一流体との間で熱を交換する熱交換器に相当する。冷却器4にて、第一流体は、高圧冷媒によって加熱されることで温度が上昇する。第一流体は、例えば、水または他の液状熱媒体のような液体でもよいし、室外または室内の空気のような気体でもよい。冷凍サイクルシステム1は、第一流体を冷却器4へ流すための、例えばポンプまたは送風機のような第一流体アクチュエータ(図示省略)を備えていてもよい。
The
減圧装置5は、高圧冷媒を膨張させて低圧冷媒にする。減圧装置5は、冷媒通路の開度を調整可能な膨張弁でもよい。減圧装置5を通過した低圧冷媒は、気液二相の状態となる。
The
蒸発器6は、減圧装置5により減圧された低圧冷媒と、この低圧冷媒よりも温度の高い第二流体との間で熱を交換する熱交換器に相当する。蒸発器6内の冷媒は、第二流体の熱を吸収することによって蒸発する。第二流体は、例えば、室外または室内の空気のような気体でもよいし、水または他の液状熱媒体のような液体でもよい。冷凍サイクルシステム1は、第二流体を蒸発器6へ流すための、例えば送風機またはポンプのような第二流体アクチュエータ(図示省略)を備えていてもよい。
The
冷凍サイクルシステム1は、冷却器4によって第一流体を加熱する目的で使用されてもよいし、蒸発器6によって第二流体を冷却する目的で使用されてもよい。例えば、冷凍サイクルシステム1は、ヒートポンプ給湯システム、ヒートポンプ暖房システム、空調システムのうちの少なくとも一つに用いられてもよい。
The
冷媒回路2の状態に関する物理量を以下「関連物理量」と称する。測定部7は、関連物理量を検出する検出器を有している。当該検出器は、関連物理量を検出する検出手段に相当する。測定部7は、当該検出器を用いて、関連物理量の値を測定できる。測定部7は、少なくとも一種の関連物理量を検出する。本実施の形態における測定部7は、圧縮機3が備える電動機に流れる電流である圧縮機電流を関連物理量として検出する。圧縮機電流は、圧縮機3の駆動負荷と相関がある。冷媒回路2の高圧側の圧力が高いほど、圧縮機3の駆動負荷が高くなりやすく、圧縮機電流も高くなりやすい。したがって、圧縮機電流は、関連物理量の一種であると言える。
The physical quantity related to the state of the
測定部7は、圧縮機3に供給される電流のみを圧縮機電流として検出してもよいし、圧縮機3に供給される電流と他の機器(例えば第一流体アクチュエータ、第二流体アクチュエータ)に供給される電流とを含む電流を圧縮機電流として検出してもよい。当該他の機器に供給される電流は、圧縮機3に供給される電流に比べて小さいので、実質的に無視できる。交流の場合には、測定部7は、電流の実効値を圧縮機電流として検出してもよい。
The
制御部8は、冷凍サイクルシステム1の動作を制御する制御手段に相当する。冷凍サイクルシステム1が備える各アクチュエータ及び各センサは、制御部8に対して電気的に接続されている。制御部8は、時間を管理するタイマー機能を有している。制御部8は、ユーザーインターフェース装置(図示省略)と通信可能であってもよい。
The
制御部8の各機能は、処理回路により実現されてもよい。制御部8の処理回路は、少なくとも1つのプロセッサ8aと少なくとも1つのメモリ8bとを備えてもよい。少なくとも1つのプロセッサ8aは、少なくとも1つのメモリ8bに記憶されたプログラムを読み出して実行することにより、制御部8のそれぞれの各機能を実現してもよい。制御部8のそれぞれの処理回路は、少なくとも1つの専用のハードウェアを備えてもよい。図示の例のように単一の制御部8により動作が制御される構成に限定されるものではなく、複数の制御装置が連携することで動作を制御する構成にしてもよい。
Each function of the
制御部8は、圧縮機3及び減圧装置5の動作を制御する。制御部8は、例えばインバーター制御により、圧縮機3の動作速度が可変となるように制御してもよい。制御部8は、減圧装置5の開度を調整してもよい。また、制御部8は、例えばインバーター制御により、第一流体アクチュエータ及び第二流体アクチュエータの少なくとも一方の動作速度が可変となるように制御してもよい。
The
制御部8は、冷媒回路2による冷凍サイクル運転を行う通常運転モードを実行可能である。通常運転モードのときには、以下のようにしてもよい。制御部8は、目標とする加熱能力または冷却能力に応じて、圧縮機3の動作速度を制御してもよい。制御部8は、圧縮機3から吐出される冷媒の温度または圧力に応じて、減圧装置5の開度を調整してもよい。制御部8は、冷却器4に流入する第一流体の温度と、冷却器4から流出する第一流体の温度との少なくとも一方に応じて、第一流体アクチュエータの動作速度を制御してもよい。制御部8は、蒸発器6に流入する第二流体の温度と、蒸発器6から流出する第二流体の温度との少なくとも一方に応じて、第二流体アクチュエータの動作速度を制御してもよい。
The
制御部8は、圧縮機3の起動後、通常運転モードを開始する前に、冷媒回路2の状態を判定するための回路状態判定モードを実行する。回路状態判定モードの開始時点を以下「スタート時点」と称する。制御部8は、圧縮機3が起動した時点をスタート時点としてもよい。回路状態判定モードにおいて、制御部8は、圧縮機3の動作速度を所定の一定速度に保つことが望ましい。これにより、冷媒回路2の状態をより正確に判定できる。また、回路状態判定モードにおいて、制御部8は、第一流体アクチュエータの動作速度を所定の一定速度に保つか第一流体アクチュエータを停止することが望ましく、第二流体アクチュエータの動作速度を所定の一定速度に保つか第二流体アクチュエータを停止することが望ましい。そのようにすることで、冷媒回路2の状態をより正確に判定できる。
The
図2は、回路状態判定モードにおいて制御部8が実行する処理の例を示すフローチャートである。図3は、圧縮機3の起動後における関連物理量の経時変化の例を示す図である。本実施の形態において、図3に示す関連物理量の経時変化は、圧縮機電流の経時変化に相当する。図3中では、時刻t0がスタート時点に相当する。
FIG. 2 is a flowchart showing an example of processing executed by the
本実施の形態において、制御部8は、スタート時点から所定の第一時間が経過した時点の圧縮機電流の値である第一検出値PQ1と、スタート時点から第一時間よりも長い所定の第二時間が経過した時点の圧縮機電流の値である第二検出値PQ2とを比較して得られた第一比較値CQ1が、所定の正常判定値Aに比べて小さい場合には回路状態判定モードから通常運転モードに切り替え、そうでない場合には回路状態判定モードを継続する。図3中では、時刻t0から時刻t1までの時間が第一時間に相当し、時刻t0から時刻t2までの時間が第二時間に相当する。
In the present embodiment, the
第一比較値CQ1は、第一検出値PQ1と第二検出値PQ2との間の差でもよい。この場合、制御部8は、例えば次式により第一比較値CQ1を算出してもよい。
CQ1=|PQ2-PQ1| ・・・(1)
The first comparison value CQ1 may be the difference between the first detection value PQ1 and the second detection value PQ2. In this case, the
CQ1 = | PQ2-PQ1 | ... (1)
あるいは、第一比較値CQ1は、第一検出値PQ1と第二検出値PQ2との間の増減率でもよい。この場合、制御部8は、例えば次式により第一比較値CQ1を算出してもよい。
CQ1=|PQ2/PQ1-1| ・・・(2)
Alternatively, the first comparison value CQ1 may be the rate of increase / decrease between the first detection value PQ1 and the second detection value PQ2. In this case, the
CQ1 = | PQ2 / PQ1-1 | ... (2)
図3に示すように、圧縮機3の起動後、圧縮機電流は徐々に上昇する。冷媒回路2の要素(例えば減圧装置5)が正常な場合には、当該要素の動作により、冷媒回路2内が適切な圧力に保持される。その結果、スタート時点から第一時間が経過する時刻t1の頃には、圧縮機電流の上昇度合いは鈍化して、圧縮機電流は概略一定の範囲内に収束する。このような場合には、第二検出値PQ2は第一検出値PQ1に近い値になるので、第一比較値CQ1は正常判定値Aに比べて小さくなる。したがって、第一比較値CQ1が正常判定値Aに比べて小さければ、冷媒回路2が明らかに正常であると判定できるので、通常運転モードを開始しても問題ない。
As shown in FIG. 3, after the
回路状態判定モードの実行中は、目標とする加熱能力または冷却能力が得られなかったり、第一流体を十分に加熱できなかったり、第二流体を十分に冷却できなかったりする。このため、回路状態判定モードから通常運転モードに移行する時期が遅くなることは、好ましくない。 While the circuit state judgment mode is being executed, the target heating capacity or cooling capacity cannot be obtained, the first fluid cannot be sufficiently heated, or the second fluid cannot be sufficiently cooled. Therefore, it is not preferable that the time to shift from the circuit state determination mode to the normal operation mode is delayed.
本実施の形態であれば、第一比較値CQ1を正常判定値Aと比較することにより、冷媒回路2が明らかに正常である場合には、そのことを早期に判定することができる。このため、早期に通常運転モードに移行できるという利点がある。
In the present embodiment, by comparing the first comparison value CQ1 with the normal determination value A, if the
これに対し、冷媒回路2の要素に異常がある場合には、冷媒回路2内が適切な圧力にならない。例えば、減圧装置5の冷媒流路が閉塞しているという異常がある場合には、圧縮機3の下流側の圧力が異常に上昇する。その結果、圧縮機3の駆動負荷が過大になり、スタート時点から第一時間が過ぎても圧縮機電流の上昇度合いが鈍化せず、圧縮機電流は概略一定の範囲内で収束しない。このような場合には、第二検出値PQ2と第一検出値PQ1との相違が大きいので、第一比較値CQ1は正常判定値Aに比べて大きくなる。本実施の形態であれば、第一比較値CQ1が正常判定値A以上である場合には回路状態判定モードが継続される。このため、冷媒回路2が正常であることをまだ確認できない時点で通常運転モードが開始されてしまうことを確実に防止できる。
On the other hand, if there is an abnormality in the elements of the
一般に、圧縮機電流のような関連物理量を検出する検出器には、個体差による特性のばらつきがある。そのため、測定部7により測定された関連物理量の値には、多少の誤差がある。仮に、関連物理量の測定値自体を判定値と比較したとすると、検出器のばらつきに起因する測定値の誤差の影響により、誤判定する可能性がある。これに対し、本実施の形態であれば、第一検出値PQ1に含まれる誤差と、第二検出値PQ2に含まれる誤差とが相殺することで、第一比較値CQ1は誤差の影響を受けにくい。それゆえ、本実施の形態であれば、第一比較値CQ1を正常判定値Aと比較することにより、誤差の影響を確実に低減できるので、誤判定を確実に防止できる。
In general, detectors that detect related physical quantities such as compressor current have variations in characteristics due to individual differences. Therefore, there is some error in the value of the related physical quantity measured by the measuring
以下の説明では、冷媒回路2の要素について、要素単体の特性検査において、検査された複数の正常品のうちで当該特性の統計上の中央値を有する個体を「中央品」と称する。例えば、減圧装置5の中央品は、その流量特性が複数の正常品のうちで統計上の中央値となる個体に相当する。また、複数の正常品のうちで上記特性の統計上の分布の下限となる個体を「下限品」と称する。例えば、減圧装置5の下限品は、減圧装置5の中央品に比べて、同じ設定の下での冷媒流量が低くなる個体となる。下限品は、正常品に含まれる。したがって、下限品が用いられた冷媒回路2は、正常範囲に含まれる。
In the following description, with respect to the element of the
図3には、中央品が用いられている場合の関連物理量のグラフと、下限品が用いられている場合の関連物理量のグラフとが示されている。下限品の場合には、減圧装置5を通過する冷媒流量が中央品の場合よりも低くなるので、圧縮機3の下流側の圧力が中央品の場合よりも高くなる。その結果、下限品の場合の圧縮機電流は、中央品の場合の圧縮機電流よりも高くなる。また、下限品の場合に圧縮機電流の上昇度合いが鈍化する時期は、中央品の場合に圧縮機電流の上昇度合いが鈍化する時期よりも遅くなる。その結果、下限品の場合には、冷媒回路2は正常であるが、第二検出値PQ2と第一検出値PQ1との相違が大きいので、第一比較値CQ1は正常判定値Aに比べて大きくなる。
FIG. 3 shows a graph of related physical quantities when the central product is used and a graph of related physical quantities when the lower limit product is used. In the case of the lower limit product, the flow rate of the refrigerant passing through the
本実施の形態において、第一時間、第二時間、及び正常判定値Aのそれぞれの値は、中央品が用いられている場合に、冷媒回路2が正常だと判定可能な値として定められている。例えば、第一時間は、中央品が用いられている場合に、関連物理量が概略一定の範囲に収束するような時間となるように設定されている。本実施の形態であれば、中央品が用いられている場合のように、冷媒回路2が明らかに正常である場合に、そのことをより早期に判定することができるので、より早期に通常運転モードに移行できる。
In the present embodiment, the respective values of the first hour, the second hour, and the normal determination value A are defined as values that can determine that the
第二時間が経過した後も回路状態判定モードが継続された場合、すなわち第一比較値CQ1が正常判定値Aに比べて小さくなかった場合には、制御部8は、以下のようにしてもよい。制御部8は、スタート時点から第二時間よりも長い所定の第三時間が経過した時点の圧縮機電流の値である第三検出値PQ3と、スタート時点から第三時間よりも長い所定の第四時間が経過した時点の圧縮機電流の値である第四検出値PQ4とを比較して得られた第二比較値CQ2が、所定の異常判定値Bに比べて小さい場合には回路状態判定モードから通常運転モードに切り替える。
If the circuit state determination mode is continued even after the second time has elapsed, that is, if the first comparison value CQ1 is not smaller than the normal determination value A, the
第二比較値CQ2は、第三検出値PQ3と第四検出値PQ4との間の差でもよい。この場合、制御部8は、例えば次式により第二比較値CQ2を算出してもよい。
CQ2=|PQ4-PQ3| ・・・(3)
The second comparison value CQ2 may be the difference between the third detection value PQ3 and the fourth detection value PQ4. In this case, the
CQ2 = | PQ4-PQ3 | ... (3)
あるいは、第一比較値CQ1は、第三検出値PQ3と第四検出値PQ4との間の増減率でもよい。この場合、制御部8は、例えば次式により第二比較値CQ2を算出してもよい。
CQ2=|PQ4/PQ3-1| ・・・(4)
Alternatively, the first comparison value CQ1 may be an increase / decrease rate between the third detection value PQ3 and the fourth detection value PQ4. In this case, the
CQ2 = | PQ4 / PQ3-1 | ... (4)
本実施の形態であれば、第三検出値PQ3に含まれる誤差と、第四検出値PQ4に含まれる誤差とが相殺することで、第二比較値CQ2は、測定部7による測定値の誤差の影響を受けにくい。それゆえ、本実施の形態であれば、第二比較値CQ2を異常判定値Bと比較することにより、誤差の影響を確実に低減できるので、誤判定を確実に防止できる。
In the present embodiment, the error included in the third detected value PQ3 and the error included in the fourth detected value PQ4 cancel each other out, so that the second comparative value CQ2 is an error of the measured value by the measuring
図3に示すように、下限品が用いられている場合、スタート時点から第三時間が経過する時刻t3の頃には、圧縮機電流の上昇度合いは鈍化して、圧縮機電流は概略一定の範囲内に収束する。このような場合には、第四検出値PQ4は第三検出値PQ3に近い値になるので、第二比較値CQ2は異常判定値Bに比べて小さくなる。したがって、第二比較値CQ2が異常判定値Bに比べて小さければ、冷媒回路2が正常であると判定できるので、通常運転モードを開始しても問題ない。
As shown in FIG. 3, when the lower limit product is used, the degree of increase in the compressor current slows down and the compressor current is substantially constant around the time t3 when the third time elapses from the start time. Converge within range. In such a case, since the fourth detection value PQ4 is close to the third detection value PQ3, the second comparison value CQ2 is smaller than the abnormality determination value B. Therefore, if the second comparison value CQ2 is smaller than the abnormality determination value B, it can be determined that the
これに対し、冷媒回路2の要素に異常がある場合、例えば減圧装置5の冷媒流路が閉塞しているという異常がある場合には、スタート時点から第三時間が過ぎても、圧縮機電流の上昇度合いが鈍化せず、圧縮機電流は概略一定の範囲内で収束しない。このような場合には、第四検出値PQ4は第三検出値PQ3との相違が大きいので、第二比較値CQ2が異常判定値Bに比べて小さくならない。第二比較値CQ2が異常判定値Bに比べて小さくない場合には、制御部8は、圧縮機3を停止する。これにより、冷媒回路2が異常な状態で圧縮機3の運転が継続されることを確実に防止できるので、冷媒回路2を保護することができる。
On the other hand, if there is an abnormality in the element of the
本実施の形態において、第三時間、第四時間、及び異常判定値Bのそれぞれの値は、下限品が用いられている場合に、冷媒回路2が正常だと判定可能な値として定められている。例えば、第三時間は、下限品が用いられている場合に、関連物理量が概略一定の範囲に収束するような時間となるように設定されている。本実施の形態であれば、下限品が用いられている場合に、冷媒回路2が異常だと語判定することを確実に防止できる。
In the present embodiment, the respective values of the third hour, the fourth hour, and the abnormality determination value B are determined as values that can determine that the
本実施の形態であれば、第二比較値CQ2及び異常判定値Bを用いた異常判定の前に、第一比較値CQ1及び正常判定値Aを用いた正常判定を実施することで、通常運転モードを早期に開始する上でより有利になる。 In the present embodiment, the normal operation is performed by performing the normal judgment using the first comparison value CQ1 and the normal judgment value A before the abnormality judgment using the second comparison value CQ2 and the abnormality judgment value B. It is more advantageous to start the mode early.
以下、図2のフローチャートを用いて、回路状態判定モードの処理の例について説明する。圧縮機3の起動後、制御部8は、回路状態判定モードを開始する。ステップS1として、制御部8は、スタート時点から第一時間だけ経過した時刻t1の時点において測定部7によって測定された第一検出値PQ1を記憶する。次に、ステップS2として、制御部8は、スタート時点から第二時間だけ経過した時刻t2の時点において測定部7によって測定された第二検出値PQ2を記憶する。次に、ステップS3として、制御部8は、第一比較値CQ1が正常判定値Aよりも小さいかどうかを判断する。第一比較値CQ1が正常判定値Aよりも小さい場合には、制御部8は、ステップS7として、冷媒回路2が正常であると判定し、回路状態判定モードを終了して通常運転モードを開始する。
Hereinafter, an example of processing in the circuit state determination mode will be described with reference to the flowchart of FIG. After starting the
これに対し、第一比較値CQ1が正常判定値A以上である場合には、制御部8は、回路状態判定モードを継続する。この場合、制御部8は、ステップS4として、スタート時点から第三時間だけ経過した時刻t3の時点において測定部7によって測定された第三検出値PQ3を記憶する。次に、ステップS5として、制御部8は、スタート時点から第四時間だけ経過した時刻t4の時点において測定部7によって測定された第四検出値PQ4を記憶する。次に、ステップS6として、制御部8は、第二比較値CQ2が異常判定値Bよりも小さいかどうかを判断する。第二比較値CQ2が異常判定値Bよりも小さい場合には、制御部8は、ステップS8として、冷媒回路2が正常であると判定し、回路状態判定モードを終了して通常運転モードを開始する。これとは対照的に、第二比較値CQ2が異常判定値B以上である場合には、制御部8は、ステップS9として、冷媒回路2が異常であると判定し、圧縮機3を停止し、冷媒回路2の運転を終了する。
On the other hand, when the first comparison value CQ1 is equal to or higher than the normal determination value A, the
以上説明したように、本実施の形態であれば、冷媒回路2の異常が検出されない場合には、通常運転モードを開始できる。また、冷媒回路2の異常が検出された場合には、冷媒回路2の運転を停止するので、故障の発生を確実に防止できる。
As described above, in the present embodiment, the normal operation mode can be started when the abnormality of the
実施の形態2.
次に、実施の形態2について説明するが、前述した実施の形態1との相違点を中心に説明し、同一部分または相当部分については説明を簡略化または省略する。
Next, the second embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
本実施の形態2は、実施の形態1と比べて、圧縮機電流に代えて圧縮機温度を関連物理量として用いる点が異なる。圧縮機温度は、圧縮機3の温度である。測定部7は、圧縮機温度を検出する検出器を有する。圧縮機温度は、例えば、圧縮機3が備えるシェルの温度でもよい。高圧シェル型の圧縮機3において、シェルの内部には圧縮機3から吐出される前の高圧冷媒が充満している。冷媒回路2の高圧側の圧力が高いほど、圧縮機3の駆動負荷が高くなりやすい。そして、圧縮機3の駆動負荷が高いほど、圧縮機温度が高くなりやすい。したがって、圧縮機温度は、関連物理量の一種であると言える。
The second embodiment is different from the first embodiment in that the compressor temperature is used as a related physical quantity instead of the compressor current. The compressor temperature is the temperature of the
圧縮機3の起動後における圧縮機温度の経時変化は、図3のグラフと同様の傾向を示す。本実施の形態2では、実施の形態1における圧縮機電流の検出値に代えて圧縮機温度の検出値を用いて実施の形態1と同様の処理を制御部8が実行することにより、実施の形態1と同様の効果が得られる。
The change over time in the compressor temperature after the start of the
実施の形態3.
次に、実施の形態3について説明するが、前述した実施の形態1との相違点を中心に説明し、同一部分または相当部分については説明を簡略化または省略する。
Next, the third embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
本実施の形態3は、実施の形態1と比べて、圧縮機電流に代えて吐出冷媒温度を関連物理量として用いる点が異なる。吐出冷媒温度は、圧縮機3から吐出される冷媒の温度である。測定部7は、吐出冷媒温度を検出する検出器を有する。
The third embodiment is different from the first embodiment in that the discharged refrigerant temperature is used as a related physical quantity instead of the compressor current. The discharged refrigerant temperature is the temperature of the refrigerant discharged from the
圧縮機3の起動後における吐出冷媒温度の経時変化は、図3のグラフと同様の傾向を示す。本実施の形態3では、実施の形態1における圧縮機電流の検出値に代えて吐出冷媒温度の検出値を用いて実施の形態1と同様の処理を制御部8が実行することにより、実施の形態1と同様の効果が得られる。
The change with time of the discharged refrigerant temperature after the start of the
実施の形態4.
次に、実施の形態4について説明するが、前述した実施の形態1との相違点を中心に説明し、同一部分または相当部分については説明を簡略化または省略する。
Next, the fourth embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
本実施の形態4は、実施の形態1と比べて、圧縮機電流に代えて蒸発器入口温度を関連物理量として用いる点が異なる。蒸発器入口温度は、蒸発器6に流入する冷媒の温度である。測定部7は、蒸発器入口温度を検出する検出器を有する。
The fourth embodiment is different from the first embodiment in that the evaporator inlet temperature is used as a related physical quantity instead of the compressor current. The evaporator inlet temperature is the temperature of the refrigerant flowing into the
図4は、蒸発器入口温度を関連物理量として用いた場合の、圧縮機3の起動後における関連物理量の経時変化の例を示す図である。図4には、中央品の減圧装置5が用いられている場合の関連物理量のグラフと、下限品の減圧装置5が用いられている場合の関連物理量のグラフと、異常品の減圧装置5が用いられている場合の関連物理量のグラフとが示されている。減圧装置5の冷媒流量は、中央品>下限品>異常品の順となる。そのため、同じ設定の下での減圧装置5の減圧量は中央品<下限品<異常品の順となり、低圧側冷媒圧力の違いによって、蒸発器入口温度が図4に示すような経時変化を示す。本実施の形態4では、実施の形態1における圧縮機電流の検出値に代えて蒸発器入口温度の検出値を用いて実施の形態1と同様の処理を制御部8が実行することにより、実施の形態1と同様の効果が得られる。
FIG. 4 is a diagram showing an example of time-dependent changes in the related physical quantity after the start of the
実施の形態5.
次に、実施の形態5について説明するが、前述した実施の形態1との相違点を中心に説明し、同一部分または相当部分については説明を簡略化または省略する。
Next, the fifth embodiment will be described, but the differences from the first embodiment described above will be mainly described, and the same or corresponding parts will be simplified or omitted.
本実施の形態5は、実施の形態1と比べて、圧縮機電流に代えて蒸発器出口温度を関連物理量として用いる点が異なる。蒸発器出口温度は、蒸発器6から流出する冷媒の温度である。測定部7は、蒸発器出口温度を検出する検出器を有する。
The fifth embodiment is different from the first embodiment in that the evaporator outlet temperature is used as a related physical quantity instead of the compressor current. The evaporator outlet temperature is the temperature of the refrigerant flowing out of the
圧縮機3の起動後における蒸発器出口温度の経時変化は、図4のグラフと同様の傾向を示す。本実施の形態5では、実施の形態1における圧縮機電流の検出値に代えて蒸発器出口温度の検出値を用いて実施の形態1と同様の処理を制御部8が実行することにより、実施の形態1と同様の効果が得られる。
The change with time of the evaporator outlet temperature after the start of the
なお、測定部7は、上述した各実施の形態で説明した圧縮機電流、圧縮機温度、吐出冷媒温度、蒸発器入口温度、蒸発器出口温度のうちの二つ以上を関連物理量として検出してもよい。
The measuring
1 冷凍サイクルシステム、 2 冷媒回路、 3 圧縮機、 4 冷却器、 5 減圧装置、 6 蒸発器、 7 測定部、 8 制御部、 8a プロセッサ、 8b メモリ 1 refrigeration cycle system, 2 refrigerant circuit, 3 compressor, 4 cooler, 5 decompression device, 6 evaporator, 7 measurement unit, 8 control unit, 8a processor, 8b memory
Claims (5)
前記冷媒回路の状態に関する物理量である関連物理量を検出する検出手段と、
前記圧縮機の起動後、前記冷媒回路による冷凍サイクル運転を行う通常運転モードを開始する前に回路状態判定モードを実行する制御手段と、
を備え、
前記制御手段は、前記回路状態判定モードの開始時点から第一時間が経過した時点の前記関連物理量の値である第一検出値と、前記開始時点から前記第一時間よりも長い第二時間が経過した時点の前記関連物理量の値である第二検出値とを比較して得られた第一比較値が正常判定値に比べて小さい場合には前記回路状態判定モードから前記通常運転モードに切り替え、そうでない場合には前記回路状態判定モードを継続する冷凍サイクルシステム。 A compressor that compresses the refrigerant, a cooler that cools the refrigerant compressed by the compressor, a decompression device that decompresses the refrigerant that has passed through the cooler, and a decompression device that evaporates the refrigerant that has passed through the decompression device. A refrigerant circuit with an evaporator and
A detection means for detecting a related physical quantity which is a physical quantity related to the state of the refrigerant circuit,
A control means for executing the circuit state determination mode after starting the compressor and before starting the normal operation mode for performing the refrigeration cycle operation by the refrigerant circuit.
With
The control means has a first detection value which is a value of the related physical quantity when the first time elapses from the start time of the circuit state determination mode, and a second time longer than the first time from the start time. If the first comparison value obtained by comparing with the second detection value, which is the value of the related physical quantity at the time of elapse, is smaller than the normal judgment value, the circuit state judgment mode is switched to the normal operation mode. If not, a refrigeration cycle system that continues the circuit state determination mode.
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| JP7259962B2 (en) | 2023-04-18 |
| GB2599514B (en) | 2023-03-01 |
| JPWO2021009881A1 (en) | 2021-12-16 |
| GB202116301D0 (en) | 2021-12-29 |
| GB2599514A (en) | 2022-04-06 |
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