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WO2021000473A1 - Quick-response screw propulsion excavator - Google Patents

Quick-response screw propulsion excavator Download PDF

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Publication number
WO2021000473A1
WO2021000473A1 PCT/CN2019/114689 CN2019114689W WO2021000473A1 WO 2021000473 A1 WO2021000473 A1 WO 2021000473A1 CN 2019114689 W CN2019114689 W CN 2019114689W WO 2021000473 A1 WO2021000473 A1 WO 2021000473A1
Authority
WO
WIPO (PCT)
Prior art keywords
spiral
hydraulic
machine body
rod
support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2019/114689
Other languages
French (fr)
Chinese (zh)
Inventor
孙贻超
冯辉
丁晔
苏志龙
李晓鹏
姚晓然
代小聪
朱德成
王森玮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Environmental Protection Technical Development Center Design Institute
Original Assignee
Tianjin Environmental Protection Technical Development Center Design Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201921012594.2U external-priority patent/CN210395484U/en
Priority claimed from CN201910588051.3A external-priority patent/CN110219333A/en
Application filed by Tianjin Environmental Protection Technical Development Center Design Institute filed Critical Tianjin Environmental Protection Technical Development Center Design Institute
Publication of WO2021000473A1 publication Critical patent/WO2021000473A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/88Dredgers; Soil-shifting machines mechanically-driven with arrangements acting by a sucking or forcing effect, e.g. suction dredgers
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/28Dredgers or soil-shifting machines for special purposes for cleaning watercourses or other ways

Definitions

  • the invention belongs to the technical field of engineering machinery, and in particular relates to a fast-reaction screw-propelled excavator used for environmental protection and dredging.
  • Patent Document Publication No. 202193183U discloses a turtle-type pumping ship for environmentally friendly dredging.
  • 2017-07-21 discloses an environmentally friendly dredging construction system, including silt excavation equipment, silt screening equipment, sludge dewatering machine and multiple conveying pumps; the discharge port of the silt screening equipment is connected to The inlet of the first feeding pump is connected, and the outlet of the first feeding pump is connected to the inlet of the sludge dehydrator through the first sludge delivery pipe; or, the outlet of the sludge screening equipment
  • the feed port is connected to the feed port of the second feed pump, and the discharge port of the second feed pump is connected to one end of the second sludge conveying pipe, and the other end of the second sludge conveying pipe is located at the solid to be filled.
  • Patent Document Publication No. 202108065U discloses a pontoon crawler excavator for environmentally friendly dredging. Including excavator getting on and off, the getting off is a pontoon crawler structure, the outer side of the pontoon is wrapped with a chain, the chain is installed with crawler shoes; the inner side of the pontoon is provided with a propeller, the The propeller is a hydraulic motor to drive the propeller; the outer side of the pontoon is provided with outriggers, and the outriggers are hydraulic cylinder control outriggers; the rear of the whole machine is provided with a driving motor.
  • the two hollow pontoons are large in size and do not have the adjustment function, and they have poor maneuverability in steering and lateral driving, which also affects the operating range of the excavator to a certain extent.
  • the outer legs of the pontoon mainly provide support and fixation, and do not have the main driving force to provide navigation buoyancy and ground travel.
  • the purpose of the present invention is to overcome the shortcomings of the above-mentioned technology, and provide a fast-reaction spiral propulsion excavator, which adopts the combination of a special hull structure and an independent spiral propulsion drive structure, which can adapt to river dredging and dredging work in a variety of complex environments .
  • a fast-response screw-propelled excavator comprising a body and an operating room installed in the front of the body, a mechanical arm and a walking drive mechanism, characterized in that the body is flat Type hollow hull structure, the walking driving mechanism includes a spiral roller, a leg, a hydraulic rod and a spiral roller transmission mechanism. Two spiral rollers are arranged in the front part of the body and two spiral rollers are arranged in the rear part. The spiral roller is connected with The machine body is connected, and each spiral drum has a leg at the front and back.
  • One end of the leg is hinged with the connecting ear of the machine body, and the other end of the leg is connected with the drive shaft of the spiral drum.
  • the drive shaft is supported on both sides of the spiral drum through bearings.
  • four sets of spiral rollers are connected with the walking drive mechanism to form an excavator adjustment mechanism that independently controls steering and speed.
  • the connecting ear of the body is hinged with a hydraulic cylinder sleeve, and the front end of the hydraulic rod is hinged with the connecting ear at the lower part of the leg.
  • the oil supply system is connected to form an angle adjustment mechanism for the body and the legs.
  • the adjustment angle of the angle adjustment mechanism of the body and the legs is 0°-90°.
  • the spiral drum adopts a hollow structure, with end caps fixed at both ends, and bearings at the center of the end caps.
  • the bearings support the transmission shaft.
  • the outer circumferential surface of the spiral drum is provided with spiral ribs.
  • the rotation direction of the spiral fins is opposite, and the rotation direction of the spiral fins on the left and right sides of the spiral drum at the front or rear end is opposite.
  • the angle between the spiral rib and the axis of the spiral drum is 15°-40°.
  • the walking drive mechanism adopts a bidirectional hydraulic drive motor or a chain drive mechanism.
  • the tail of the body is fixed in parallel with two sets of hydraulic support devices that support the height of the body.
  • the hydraulic support device includes a support rod, a fixed sleeve, a hydraulic cylinder for adjusting the angle of the support rod, and a hydraulic cylinder for adjusting the length of the support rod.
  • the support rod is hinged, the support rod is slidably connected with the fixed sleeve, and the connecting ears of the fixed sleeve are respectively hinged with a hydraulic cylinder for adjusting the angle of the support rod and a hydraulic cylinder for adjusting the length of the support rod.
  • the front end of the piston rod of the hydraulic cylinder for adjusting the angle of the support rod is hinged with the body connecting bracket, Adjust the length of the support rod
  • the front end of the piston rod of the hydraulic cylinder is hinged with the upper connecting ear of the support rod.
  • the support rod is connected with an extended auxiliary rod through a flange or a threaded connection pipe.
  • the lifting height of the body through the hydraulic support device is 0-1 meters.
  • the power of the propeller selected at the rear of the body is a hydraulic drive motor, and the direction adjustment of the propeller is controlled by a hydraulic rod.
  • a control panel is installed in the operating room, and the control panel is respectively connected with the GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt bucket sensor or MSS300 boom sensor, so that the excavator can follow the preset program Do smart homework.
  • the control panel is an iCP41 control panel, and the control panel is connected with one or more of GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt bucket sensor or MSS300 boom sensor.
  • the present invention realizes the function of amphibious operation.
  • the fast-reaction propeller excavator is very suitable for driving in snow, swamp, beach, jungle and other places. Under bad roads, it can show better adaptability and mobility.
  • the four independent outrigger rollers can be adjusted individually to adapt to the uneven ground environment.
  • the body can stably float on the water surface and is suitable for operations in areas less than 6 meters in depth.
  • the invention can also realize the functions of hinge suction dredging, river bed (beach) reinforcement and becoming a carrier of various machines through simple modification.
  • the invention can replace the traditional manual dredging and dredging of inland rivers, and can freely enter and exit soft areas such as swamps, and can float in water. It has the advantages of good maneuverability and stable operation. It is suitable for digging operations in coastal intertidal zones, marshes, tidal flats, inland rivers, and lakes to realize amphibious operations.
  • Figure 1 is a schematic front view of the structure of the present invention
  • Figure 2 is a top view of Figure 1;
  • Figure 3 is a side view of Figure 1;
  • FIG. 4 is a schematic diagram of the structure of the drum in FIG. 1;
  • Figure 5 is a schematic view of the structure of the connection between the drum and the body
  • Figure 6 is a schematic diagram of the working mode of the tail support rod
  • 7a-7c are schematic diagrams of adjusting the included angle of the body through the angle adjusting mechanism of the outrigger;
  • Figure 8 is a schematic diagram of the connection of the tail propeller.
  • This embodiment provides a fast-response screw-propelled excavator, which includes a body 1 and an operating room 2, a mechanical arm 3 and a walking drive mechanism installed in the front of the body.
  • the body is flat.
  • the walking drive mechanism includes a spiral drum 4, a leg 5, a hydraulic rod 6 and a spiral drum transmission mechanism.
  • the walking drive mechanism adopts a bidirectional hydraulic drive motor or a chain transmission mechanism.
  • This embodiment uses a bidirectional hydraulic drive motor 7.
  • Two spiral rollers are arranged in the front part of the machine body and two spiral rollers are arranged in the rear part of the machine body. The spiral roller is connected to the machine body through a leg.
  • One end of the leg is hinged with the connecting ear of the machine body, and the other end of the leg is connected to the drive shaft of the spiral roller. 8 is connected, the drive shaft is supported on the end caps 9 on both sides of the spiral drum through bearings.
  • the four sets of spiral drums are connected with the walking drive mechanism to form an excavator adjustment mechanism that independently controls the steering and speed.
  • the connecting ears of the body are hinged with hydraulic cylinder sleeves 10 ,
  • the front end of the hydraulic rod is hinged with the connecting lug at the lower part of the leg, and the hydraulic cylinder sleeve is connected with the oil supply system through the inlet and outlet nozzles to form an angle adjustment mechanism for the body and the leg.
  • the angle adjustment mechanism for adjusting the angle between the body and the legs uses a hollow design of the spiral drum, which can provide the buoyancy of the whole machine and enable it to achieve amphibious operations; it is 0°-90°.
  • the spiral drum adopts a hollow structure, with end caps fixedly connected to its two ends, a bearing is fixedly connected to the center of the end cap, and the bearing supports the transmission shaft.
  • the outer circumferential surface of the spiral drum is provided with spiral ribs. 4-1, the rotation direction of the spiral fins of the two spiral drums on the same side is opposite, and the rotation direction of the spiral fins on the left and right sides of the front or rear spiral drum is opposite.
  • the angle between the spiral rib and the axis of the spiral drum is 15°-40°.
  • the preferred solution of this embodiment is that the tail of the body is fixed in parallel with two sets of hydraulic support devices that support the height of the body.
  • the hydraulic support devices include a support rod 11, a fixing sleeve 12, a hydraulic cylinder 13 for adjusting the angle of the support rod, and an adjustment support rod.
  • the length hydraulic cylinder 14, the fixed sleeve is hinged to the bracket 15 at the rear of the body, the support rod is slidably connected with the fixed sleeve, and the connecting ears of the fixed sleeve are respectively hinged with the piston rod of the hydraulic cylinder for adjusting the angle of the support rod and the hydraulic cylinder for adjusting the length of the support rod,
  • the hydraulic cylinder for adjusting the angle of the support rod is hinged with the body connecting bracket 16, and the front end of the piston rod of the hydraulic cylinder for adjusting the length of the support rod is hinged with the upper connecting ear of the support rod.
  • the supporting rod is connected with an extended auxiliary rod (not shown in the figure) through a flange or a threaded connection pipe.
  • the lifting height of the body through the hydraulic support device is 0-1 meters. It can be adapted to deeper waters and other work contents by increasing the lengthened auxiliary post.
  • the propeller power selected at the rear of the body is hydraulic drive motor 18, and the direction adjustment of the propeller 17 is controlled by a hydraulic rod.
  • the preferred solution of this embodiment is that a control panel is installed in the operating room, and the control panel is respectively connected with the GNSS positioning receiver, rotation sensor, MSS301, arm sensor, MSS306 tilt bucket sensor or MSS300 boom sensor, Realize that the excavator can perform intelligent operations in accordance with the preset program.
  • the control panel is an iCP41 control panel, and the control panel is connected with one or more of GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt bucket sensor or MSS300 boom sensor.
  • the structure of a propeller excavator consists of two parts.
  • the first part is the body part: the body part is composed of a flat hollow hull structure and excavator turntable, operating room, manipulator arm, tail support rod, etc.; the body adopts a flat structure to increase the contact area with the water surface and improve the operation of the manipulator arm. stability.
  • the turntable and the mechanical arm are arranged in the front of the machine body, one is to increase the working area; the other is to provide auxiliary functions during the mechanical walking.
  • Two hydraulically controlled tail support rods are provided at the rear of the body, which can not only meet walking assistance, but also serve as outriggers during operation.
  • the second part is the screw propeller: the propeller is composed of 4 independent spiral cylinders, which are connected to the body by means of outriggers, and the angle is adjusted by a hydraulic rod.
  • the spiral cylinder adopts a hollow design, which reduces the total amount of the whole machine while increasing the buoyancy and the stability of the whole machine during underwater operations.
  • the hydraulic lever can adapt to different environments by adjusting the angle between the outrigger and the body.
  • the independent setting of the rollers can better adapt to complex environments, such as sloped work surfaces or uneven geographic environments.
  • the propeller selects four hydraulic motors to drive each screw barrel to provide the power for the whole machine to move forward. Since the propeller can provide forward power in the water, the propeller can be omitted or used as a spare option.
  • the excavator adopts double helix propulsion for walking and sailing, and the steering function can be realized by the speed difference between the spiral drums on both sides.
  • the rotation direction of the drum functions such as in-situ turning, multi-angle oblique movement, vertical and horizontal translation can be realized.
  • the rotation directions of the spiral fins of the four rollers on the same side and the front and rear rollers of the propeller are opposite, and the rotation directions of the spiral fins of the left and right rollers at the same end (front end or rear end) are opposite.
  • the four propeller rollers are independently designed, and the steering and speed can be adjusted and controlled independently.
  • Spiral drum can provide forward power on land, soft beach and water area.
  • the angle between the spiral ribs of the drum and the axis of the drum can be matched according to the power output and the weight of the whole machine. The angle can be selected in the range of 15°-40°.
  • the four rollers of the screw propeller are connected to the body with two legs and hinges respectively, and the angle between the legs and the body is adjusted and controlled by a hydraulic rod.
  • the angle between the outriggers and the body is adjusted between 0°-90°, and the height of the body is propped up between 0-1 meters. It can meet the needs of normal walking, getting on and off, floating and sailing.
  • the four groups of outriggers are set independently, so that the whole machine can be kept level when there is a slope or there are partial dents or protrusions under a certain group of outriggers.
  • the hollow design of the four rollers of the propeller can provide the floating buoyancy of the entire body. By adjusting the angle between the drum leg and the machine body, the draft of the machine body can be adjusted. It can improve the stability of the whole machine during operation.
  • the propeller power motor is a two-way hydraulic drive motor. There are four hydraulic motors, each of which controls a spiral roller.
  • the power of the propeller selected at the rear of the body is hydraulic drive motor, and the direction of the propeller is controlled by hydraulic rod.
  • the number of tail support rods is two.
  • the tail support rod is connected with the body through a hinge, and the angle is adjusted by a hydraulic rod.
  • the hydraulic rod is divided into a fixed sleeve and a sliding rod.
  • the fixed sleeve and the sliding rod are connected by a sliding pin, and the relative position is controlled by the hydraulic rod to realize the length adjustment of the support rod.
  • the support rod can be used as a hydraulic leg to prop up the machine body, and can also be used as an anchor point in the working state to be inserted into the soil to stabilize the machine.
  • the invention can be integrated with advanced detectors and electronic operating systems.
  • the control panel selects iCP41 control panel, GNSS positioning receiver, rotation sensor, MSS301 stick sensor with laser receiver, MSS306 tilt bucket sensor, MSS300 boom sensor, etc. Enable the excavator to perform intelligent operations according to preset procedures.
  • this machine can achieve amphibious operations. Driven by the screw propeller, this machine is very suitable for driving in snow, swamp, beach, jungle and other places. Under bad roads, it can show better adaptability and mobility.
  • the four independent outrigger rollers can be adjusted individually to adapt to the uneven ground environment. Using rollers and tail support rods to assist the body, it can stably float on the water for operations. Normally it can adapt to 0-6m water depth area operations. By adding additional rods to increase the length of the tail support rod and change the working tentacles of the robotic arm, it can adapt to deeper waters and other work content.
  • the present invention is very suitable for driving in snow, swamp, beach, jungle and other places.
  • the four outriggers (together with the hydraulic rod, the spiral roller, and the roller drive motor) can be separated and transported from the machine body.
  • the mechanical arm can be used as a lifting machine to assist dismantling without using other machinery.
  • the angle between the legs 5 on both sides and the body 1 is 90°, the distance between the rollers on both sides is not enough for the transport truck to drive downward.
  • the angle between the outriggers and the machine body is adjusted by the hydraulic lever, so that the distance between the left and right spiral rollers meets the conditions for driving in.
  • the hydraulic lever After the truck enters, continue to use the hydraulic lever to condition the angle between the outriggers and the body, so that the weight of the whole machine falls on the transport truck. Afterwards, remove the outriggers to complete boarding. When getting off the bus, the order is reversed, so I won’t repeat it.
  • each of the four spiral rollers is driven by a hydraulic motor.
  • the power transmission between the spiral propulsion system and the body can be realized only through a few hydraulic oil pipelines.
  • the outrigger angle adjustment hydraulic rod, the tail support rod angle adjustment hydraulic rod, and the length adjustment hydraulic rod all pass through the oil pipeline and can complete power transmission.
  • the body reduces the relatively heavy transmission shafts, gears, chains and other components, and reduces the weight of the whole machine, so that it has a small volume to float on the water surface for implementation.
  • the power machinery is driven by an internal combustion diesel engine to drive the hydraulic oil pump to provide the working power of the whole machine.
  • the rotation of the two rollers on the left side decreases or stops, and the power on the right side is obviously stronger than that on the left side, and it can complete the left turning.
  • the left roller rotates in the opposite direction, and the machine body can be turned to the left. If the four rollers are adjusted to rotate in the same direction, the lateral movement of the body can be realized. If the two rollers on the front side rotate in the same direction at a high speed and the two rollers on the rear side rotate in the same direction at a low speed, transverse fan travel can be realized to meet the operating requirements of special areas.
  • the angle between the outriggers and the body can be adjusted by hydraulic levers to achieve height adjustment between the body and the ground.
  • the angle of the outriggers can be adjusted according to different environments. Adjusting the two sets of outriggers at the front or rear can realize operations along the slope, and adjusting the two sets of outriggers on the left or right can realize operations perpendicular to the slope. When there are pits or bumps under a certain group of legs, a certain leg can be adjusted individually to make the whole machine more stable.
  • the body is hollow design, with reinforced ribs inside to ensure the overall strength requirements.
  • the displacement of the main body does not need to meet the weight of the whole machine, but can be larger than the weight except the propeller system. It can ensure the independent operation on the water surface after the system of the propeller connecting the leg and the drum is removed. At this time, only need to add a small auxiliary propeller.
  • the interior of the four spiral drums is hollow, which reduces the overall mass while providing floating power to make the whole machine work more stable. The displacement of the four drums is greater than the weight of the whole machine, which can provide the floating force of the whole machine without relying on the buoyancy of the machine body.
  • the draft of the drum during horizontal driving (operation) can be controlled, so that the draft of the body can be adjusted, and the body can be lifted completely to get the body out of the water.
  • the outriggers are fully extended, and the five contact points with the water surface greatly increase the stability of the body.
  • the screw-propelled excavator is capable of amphibious operations and can drive directly from the shallows into the river. Four drums can be rotated to provide the navigation power of the whole machine.
  • the tail support rod can realize the support function of the support rod at different angles and different depths through the angle adjustment hydraulic rod and the length adjustment hydraulic rod. It can push the body forward and upward, which can also assist walking.
  • the support rod can be used as an anchor point to insert the support rod into the soft soil to fix the machine body and improve the stability during work.
  • an auxiliary extension rod can be added to the lower end of the support rod to ensure that the support rod can penetrate deep into the river bottom.
  • the design strength of the support rod can meet the requirements of supporting the whole machine with the excavator arm or propeller leg. Support rods, robotic arms, and propeller legs cooperate with each other to basically satisfy all-terrain walking.
  • the GNSS positioning device of the present invention can accurately find the operation site through coordinates without obvious reference objects.
  • Trial excavation before operation can detect the depth of dredging.
  • the computer system equipped on the excavator records the sensor data of each mechanical component movement, that is, records the movement range of the turntable, bucket, robotic arm and other components.
  • the program can be input in the computer, and the subsequent automatic operation can be completed.
  • the input program includes position range information and various sensor data to control the motion range of the robot arm and turntable to complete the automatic operation.
  • the auger excavator can achieve other functions through simple modification.
  • replacing the mechanical arm bucket with a hinged suction head can achieve hinged suction dredging; replacing the bucket heel with a pressure grouting head, which can become a riverbed (beach) reinforcement machine.
  • the flat hull structure of the screw-propelled excavator and the combination of the screw propeller can become the carrier of a variety of machinery. After disassociating the excavator from the turntable and the body, it can be combined to install a concrete pump device to become a screw-propelled concrete pump truck; after the combined installation of piling equipment, it becomes a pile driver and so on.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

The present invention relates to a quick-response screw propulsion excavator, comprising a machine body and a travel driving mechanism. The quick-response screw propulsion excavator is characterized by a flat hollow hull structure of the machine body. The travel driving mechanism comprises screw rollers, support legs, a hydraulic rod, and a screw roller transmission mechanism. Two screw rollers are provided on a front portion of the machine body, and two screw rollers are provided on a rear portion of the machine body. The screw rollers are connected to the machine body by means of the support legs. The four screw rollers are connected to the travel driving mechanism to form an excavator adjustment mechanism capable of independently controlling steering and a rotation speed. A connection lug of the machine body is hinge-connected to a hydraulic cylinder sleeve. A front end of the hydraulic rod is hinge-connected to a connection lug on a lower portion of the support leg. The hydraulic cylinder sleeve is connected to an oil supply system to form an angle adjustment mechanism of the machine body and the support leg. The invention has the advantage of being operable both in water and on land. The invention is applicable to complex environments and terrains, and is an efficient and intelligent operation machine.

Description

快速反应式螺旋推进发掘机Quick response type screw propulsion excavator 技术领域Technical field

本发明属于工程机械技术领域,尤其涉及一种用于环保清淤的快速反应式螺旋推进发掘机。The invention belongs to the technical field of engineering machinery, and in particular relates to a fast-reaction screw-propelled excavator used for environmental protection and dredging.

背景技术Background technique

我国新型经济形态的发展对生态环境保护及治理提出了更高要求,而水资源生态治理和保护占较大比重。我国浅海、内河、湖泊、沼泽等分布广泛,地形多种多样。近几年工程船舶和疏浚设备已在环境改善及水资源保护方面发挥了重要作用,基本取代了原始的人工清淤和河流疏浚方式。例如专利文献公开号202193183U公开了一种用于环保清淤的海龟式泵送船。包括挖掘机上车、振动筛、化学制剂注料口、搅拌料斗、固体泵、动力包、推进器、输泥管、边浮箱、船体和化学制剂舱,所述船体的四角分别设有爬行支腿。专利文献公开号2017-07-21公开了一种环保清淤施工系统,包括淤泥挖掘设备、淤泥筛分设备、淤泥脱水机和多个输料泵;所述淤泥筛分设备的出料口与第一输料泵的进料口连接,所述第一输料泵的出料口通过第一淤泥输送管道与所述淤泥脱水机的进料口连接;或者,所述淤泥筛分设备的出料口与第二输料泵的进料口连接,所述第二输料泵的出料口与第二淤泥输送管道的一端连接,所述第二淤泥输送管道的另一端位于待填充的固堰区域内。The development of my country's new economic form puts forward higher requirements for ecological environmental protection and governance, and ecological governance and protection of water resources account for a larger proportion. my country's shallow seas, inland rivers, lakes, swamps, etc. are widely distributed, and the terrain is diverse. In recent years, engineering ships and dredging equipment have played an important role in environmental improvement and water resources protection, basically replacing the original artificial dredging and river dredging methods. For example, Patent Document Publication No. 202193183U discloses a turtle-type pumping ship for environmentally friendly dredging. Including excavator loading, vibrating screen, chemical injection port, mixing hopper, solid pump, power pack, propeller, mud pipe, side pontoon, hull and chemical tank, the four corners of the hull are respectively provided with crawlers Outriggers. Patent Document Publication No. 2017-07-21 discloses an environmentally friendly dredging construction system, including silt excavation equipment, silt screening equipment, sludge dewatering machine and multiple conveying pumps; the discharge port of the silt screening equipment is connected to The inlet of the first feeding pump is connected, and the outlet of the first feeding pump is connected to the inlet of the sludge dehydrator through the first sludge delivery pipe; or, the outlet of the sludge screening equipment The feed port is connected to the feed port of the second feed pump, and the discharge port of the second feed pump is connected to one end of the second sludge conveying pipe, and the other end of the second sludge conveying pipe is located at the solid to be filled. Within the weir area.

但是,现有设备大多都受到地形限制,只能在一定范围内或特定环境内使用。专利文献公开号202108065U公开了一种用于环保清淤的浮箱履带式挖掘机。包括挖掘机上车和下车,所述下车为浮箱履带式结构,所述浮箱外侧包裹有链条,所述链条上安装有履带瓦;所述浮箱内侧设有推进器,所述推进器为液压马达驱动螺旋桨;所述浮箱外侧设有支腿,所述支 腿为液压油缸控制支腿;整机尾部设有驱动马达。其虽然能够满足两栖作业要求,但是两个空心浮箱体积较大且不具备调节功能,在转向、横向行驶等方面机动性较差,在一定程度上也影响了挖掘机的作业范围。另外,在适应较大坡度区域作业或跨越障碍等方面存在一定困难,即在适应全地形行驶和作业方面表现不够突出。浮箱外侧支腿主要提供支撑和固定作用,不具备提供航行浮力和地面行驶的主要驱动力。However, most of the existing equipment is restricted by terrain and can only be used within a certain range or specific environment. Patent Document Publication No. 202108065U discloses a pontoon crawler excavator for environmentally friendly dredging. Including excavator getting on and off, the getting off is a pontoon crawler structure, the outer side of the pontoon is wrapped with a chain, the chain is installed with crawler shoes; the inner side of the pontoon is provided with a propeller, the The propeller is a hydraulic motor to drive the propeller; the outer side of the pontoon is provided with outriggers, and the outriggers are hydraulic cylinder control outriggers; the rear of the whole machine is provided with a driving motor. Although it can meet the requirements of amphibious operations, the two hollow pontoons are large in size and do not have the adjustment function, and they have poor maneuverability in steering and lateral driving, which also affects the operating range of the excavator to a certain extent. In addition, there are certain difficulties in adapting to larger slope areas or crossing obstacles, that is, the performance in adapting to all-terrain driving and operations is not outstanding enough. The outer legs of the pontoon mainly provide support and fixation, and do not have the main driving force to provide navigation buoyancy and ground travel.

面对国内近海区域及内河湖泊水资源污染问题和生态保护需求,环保清淤施工亟待研发一种能适用于复杂环境及地形,更高效、更智能的作业机械。Facing the water pollution problems and ecological protection needs of domestic coastal areas and inland rivers and lakes, environmental protection dredging construction urgently needs to develop a more efficient and intelligent operation machine that can be suitable for complex environments and terrains.

发明内容Summary of the invention

本发明的目的在于克服上述技术的不足,而提供一种快速反应式螺旋推进发掘机,采用特种船体结构和独立螺旋式推进驱动结构的结合,可以适应多种复杂环境的河流疏浚和清淤工作。The purpose of the present invention is to overcome the shortcomings of the above-mentioned technology, and provide a fast-reaction spiral propulsion excavator, which adopts the combination of a special hull structure and an independent spiral propulsion drive structure, which can adapt to river dredging and dredging work in a variety of complex environments .

本发明为实现上述目的,采用以下技术方案:一种快速反应式螺旋推进发掘机,包括机体及安装在机体前部的操作室、机械臂和行走驱动机构,其特征是:所述机体呈扁平式中空船体结构,所述行走驱动机构包括螺旋滚筒、支腿、液压杆和螺旋滚筒传动机构,在机体前方部位设置两只螺旋滚筒和其后方部位设置两只螺旋滚筒,螺旋滚筒通过支腿与机体连接,每个螺旋滚筒前后各有一个支腿,所述支腿一端与机体的连接耳铰接,支腿另一端与螺旋滚筒的传动轴连接,传动轴通过轴承支撑在螺旋滚筒两侧的端盖上,四组螺旋滚筒与行走驱动机构连接构成独立控制转向及转速的挖掘机调节机构,机体的连接耳铰接有液压缸套,液压杆前端与支腿下部的连接耳铰接,液压缸套与供油系统连接构成机体及支腿的角度调节机构。In order to achieve the above objective, the present invention adopts the following technical solutions: a fast-response screw-propelled excavator, comprising a body and an operating room installed in the front of the body, a mechanical arm and a walking drive mechanism, characterized in that the body is flat Type hollow hull structure, the walking driving mechanism includes a spiral roller, a leg, a hydraulic rod and a spiral roller transmission mechanism. Two spiral rollers are arranged in the front part of the body and two spiral rollers are arranged in the rear part. The spiral roller is connected with The machine body is connected, and each spiral drum has a leg at the front and back. One end of the leg is hinged with the connecting ear of the machine body, and the other end of the leg is connected with the drive shaft of the spiral drum. The drive shaft is supported on both sides of the spiral drum through bearings. On the cover, four sets of spiral rollers are connected with the walking drive mechanism to form an excavator adjustment mechanism that independently controls steering and speed. The connecting ear of the body is hinged with a hydraulic cylinder sleeve, and the front end of the hydraulic rod is hinged with the connecting ear at the lower part of the leg. The oil supply system is connected to form an angle adjustment mechanism for the body and the legs.

所述机体及支腿的角度调节机构的调整夹角为0°-90°。The adjustment angle of the angle adjustment mechanism of the body and the legs is 0°-90°.

所述螺旋滚筒采用中空结构,其两端头固接有端盖,端盖中心固接有轴承,轴承支撑传动轴,螺旋滚筒外圆周表面设有螺旋状肋片,同侧前后两个螺旋滚筒的螺旋状肋片的旋转方向相反,前端或后端的左右两侧螺旋滚筒的螺旋状肋片的旋转方向相反。The spiral drum adopts a hollow structure, with end caps fixed at both ends, and bearings at the center of the end caps. The bearings support the transmission shaft. The outer circumferential surface of the spiral drum is provided with spiral ribs. The rotation direction of the spiral fins is opposite, and the rotation direction of the spiral fins on the left and right sides of the spiral drum at the front or rear end is opposite.

所述螺旋状肋片与螺旋滚筒轴线夹角为15°-40°。The angle between the spiral rib and the axis of the spiral drum is 15°-40°.

所述行走驱动机构采用双向液压驱动马达或链条传动机构。The walking drive mechanism adopts a bidirectional hydraulic drive motor or a chain drive mechanism.

所述机体尾部平行固接有两套撑起机体高度的液压支撑装置,液压支撑装置包括支撑杆、固定套、调整支撑杆角度液压缸和调整支撑杆长度液压缸,所述固定套与机体尾部的支架铰接,支撑杆与固定套滑动连接,固定套连接耳上分别铰接有调整支撑杆角度液压缸和调整支撑杆长度液压缸,调整支撑杆角度液压缸的活塞杆前端与机体连接支架铰接,调整支撑杆长度液压缸的活塞杆前端与支撑杆上部连接耳铰接。The tail of the body is fixed in parallel with two sets of hydraulic support devices that support the height of the body. The hydraulic support device includes a support rod, a fixed sleeve, a hydraulic cylinder for adjusting the angle of the support rod, and a hydraulic cylinder for adjusting the length of the support rod. The support rod is hinged, the support rod is slidably connected with the fixed sleeve, and the connecting ears of the fixed sleeve are respectively hinged with a hydraulic cylinder for adjusting the angle of the support rod and a hydraulic cylinder for adjusting the length of the support rod. The front end of the piston rod of the hydraulic cylinder for adjusting the angle of the support rod is hinged with the body connecting bracket, Adjust the length of the support rod The front end of the piston rod of the hydraulic cylinder is hinged with the upper connecting ear of the support rod.

所述支撑杆通过法兰或螺纹接管连接有加长辅助接杆。The support rod is connected with an extended auxiliary rod through a flange or a threaded connection pipe.

所述机体通过液压支撑装置的撑起高度为0-1米。The lifting height of the body through the hydraulic support device is 0-1 meters.

所述机体尾部选配的螺旋桨动力选用液压驱动马达,螺旋桨的方向调整选用液压杆控制。The power of the propeller selected at the rear of the body is a hydraulic drive motor, and the direction adjustment of the propeller is controlled by a hydraulic rod.

所述操作室中安装有控制面板,所述控制面板分别与GNSS定位接收机、旋转传感器、MSS301、斗杆传感器、MSS306倾斜挖斗传感器或MSS300大臂传感器连接,实现挖掘机能够按照预设程序进行智能作业。A control panel is installed in the operating room, and the control panel is respectively connected with the GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt bucket sensor or MSS300 boom sensor, so that the excavator can follow the preset program Do smart homework.

所述控制面板选用iCP41控制面板,所述控制面板与GNSS定位接收机、旋转传感器、MSS301、斗杆传感器、MSS306倾斜挖斗传感器或MSS300大臂传感器的一种或多种连接。The control panel is an iCP41 control panel, and the control panel is connected with one or more of GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt bucket sensor or MSS300 boom sensor.

有益效果:与现有技术相比,本发明实现两栖作业功能。在螺旋推进器的推动下,快速反应式螺旋推进发掘机非常适合在雪地、沼泽地、沙滩、丛林等地行驶。在恶劣路面下,能够表现出更好的适应性和机动性。四个独立支腿式滚筒能够单独调节,能够适应凹凸不平和带坡度地面环境。运用滚筒和尾部支撑杆协同工作,机体能够稳定地漂浮在水面上,适应小于6米以下的水深区域作业。本发明除单纯的挖掘作业外,经过简单变装,还可以实现铰吸式清淤、河床(滩)加固和成为多种机械的载体的多种功能。Beneficial effects: Compared with the prior art, the present invention realizes the function of amphibious operation. Driven by the propeller, the fast-reaction propeller excavator is very suitable for driving in snow, swamp, beach, jungle and other places. Under bad roads, it can show better adaptability and mobility. The four independent outrigger rollers can be adjusted individually to adapt to the uneven ground environment. Using the drum and the tail support rod to work together, the body can stably float on the water surface and is suitable for operations in areas less than 6 meters in depth. In addition to the simple excavation operation, the invention can also realize the functions of hinge suction dredging, river bed (beach) reinforcement and becoming a carrier of various machines through simple modification.

本发明作为适用于复杂环境及地形,更高效、更智能的作业机械,可以解决替代内河传统人工疏浚和清淤的作业方式,具有能够自由出入沼泽等松软地域,能够在水中浮航作业。具有机动性能好、作业稳定的优点。适用于沿海潮间带、沼泽、滩涂、内河、湖泊的挖掘作业,实现水陆两栖 作业。As a more efficient and intelligent operating machine suitable for complex environments and terrains, the invention can replace the traditional manual dredging and dredging of inland rivers, and can freely enter and exit soft areas such as swamps, and can float in water. It has the advantages of good maneuverability and stable operation. It is suitable for digging operations in coastal intertidal zones, marshes, tidal flats, inland rivers, and lakes to realize amphibious operations.

附图说明Description of the drawings

图1是本发明的结构主视示意图;Figure 1 is a schematic front view of the structure of the present invention;

图2是图1的俯视图;Figure 2 is a top view of Figure 1;

图3是图1的侧视图;Figure 3 is a side view of Figure 1;

图4是图1中滚筒的结构示意图;4 is a schematic diagram of the structure of the drum in FIG. 1;

图5是滚筒与机体连接方式的结构示意图;Figure 5 is a schematic view of the structure of the connection between the drum and the body;

图6是尾部支撑杆工作方式示意图;Figure 6 is a schematic diagram of the working mode of the tail support rod;

图7a-图7c是机体通过支腿的角度调节机构的调整夹角示意图;7a-7c are schematic diagrams of adjusting the included angle of the body through the angle adjusting mechanism of the outrigger;

图8是尾部螺旋桨连接方式示意图。Figure 8 is a schematic diagram of the connection of the tail propeller.

图中:1、机体,2、操作室,3、机械臂,4、螺旋滚筒,4-1、螺旋状肋片,5、支腿,6、液压杆,7、双向液压驱动马达,8、传动轴,9、端盖,10、液压缸套,11、支撑杆,12、固定套,13、调整支撑杆角度液压缸,14、调整支撑杆长度液压缸,15、机体尾部的支架,16、机体连接支架,17、螺旋桨。In the picture: 1. Body, 2. Operation room, 3. Manipulator, 4. Spiral roller, 4-1, Spiral ribs, 5. Outrigger, 6. Hydraulic lever, 7. Two-way hydraulic drive motor, 8. Drive shaft, 9, end cover, 10, hydraulic cylinder sleeve, 11, support rod, 12, fixed sleeve, 13, hydraulic cylinder for adjusting the angle of support rod, 14, hydraulic cylinder for adjusting the length of support rod, 15, bracket at the end of the body, 16 , Airframe connection bracket, 17, propeller.

具体实施方式Detailed ways

下面结合较佳实施例详细说明本发明的具体实施方式。The specific implementation of the present invention will be described in detail below in conjunction with preferred embodiments.

详见附图1-6,本实施例提供了一种快速反应式螺旋推进发掘机,包括机体1及安装在机体前部的操作室2、机械臂3和行走驱动机构,所述机体呈扁平式中空船体结构,所述行走驱动机构包括螺旋滚筒4、支腿5、液压杆6和螺旋滚筒传动机构,所述行走驱动机构采用双向液压驱动马达或链条传动机构。本实施例采用双向液压驱动马达7。在机体前方部位设置两只螺旋滚筒和其后方部位设置两只螺旋滚筒,螺旋滚筒通过支腿与机体连接,所述支腿一端与机体的连接耳铰接,支腿另一端与螺旋滚筒的传动轴8连接,传动轴通过轴承支撑在螺旋滚筒两侧的端盖9上,四组螺旋滚筒与行走驱动机构连接构成独立控制转向及转速的挖掘机调节机构,机体的连接耳铰接有液压缸套10,液压杆前端与支腿下部的连接耳铰接,液压缸套通过进出油嘴与供油系统连接构成机体及支腿的角度调节机构。For details, see Figures 1-6. This embodiment provides a fast-response screw-propelled excavator, which includes a body 1 and an operating room 2, a mechanical arm 3 and a walking drive mechanism installed in the front of the body. The body is flat. In a hollow hull structure, the walking drive mechanism includes a spiral drum 4, a leg 5, a hydraulic rod 6 and a spiral drum transmission mechanism. The walking drive mechanism adopts a bidirectional hydraulic drive motor or a chain transmission mechanism. This embodiment uses a bidirectional hydraulic drive motor 7. Two spiral rollers are arranged in the front part of the machine body and two spiral rollers are arranged in the rear part of the machine body. The spiral roller is connected to the machine body through a leg. One end of the leg is hinged with the connecting ear of the machine body, and the other end of the leg is connected to the drive shaft of the spiral roller. 8 is connected, the drive shaft is supported on the end caps 9 on both sides of the spiral drum through bearings. The four sets of spiral drums are connected with the walking drive mechanism to form an excavator adjustment mechanism that independently controls the steering and speed. The connecting ears of the body are hinged with hydraulic cylinder sleeves 10 , The front end of the hydraulic rod is hinged with the connecting lug at the lower part of the leg, and the hydraulic cylinder sleeve is connected with the oil supply system through the inlet and outlet nozzles to form an angle adjustment mechanism for the body and the leg.

本实施例的优选方案是,所述机体及支腿的角度调节机构的调整夹角 螺旋滚筒采用中空设计,能够提供整机的浮力,使其能够实现两栖作业;为0°-90°。The preferred solution of this embodiment is that the angle adjustment mechanism for adjusting the angle between the body and the legs uses a hollow design of the spiral drum, which can provide the buoyancy of the whole machine and enable it to achieve amphibious operations; it is 0°-90°.

本实施例的优选方案是,所述螺旋滚筒采用中空结构,其两端头固接有端盖,端盖中心固接有轴承,轴承支撑传动轴,螺旋滚筒外圆周表面设有螺旋状肋片4-1,同侧前后两个螺旋滚筒的螺旋状肋片的旋转方向相反,前端或后端的左右两侧螺旋滚筒的螺旋状肋片的旋转方向相反。所述螺旋状肋片与螺旋滚筒轴线夹角为15°-40°。The preferred solution of this embodiment is that the spiral drum adopts a hollow structure, with end caps fixedly connected to its two ends, a bearing is fixedly connected to the center of the end cap, and the bearing supports the transmission shaft. The outer circumferential surface of the spiral drum is provided with spiral ribs. 4-1, the rotation direction of the spiral fins of the two spiral drums on the same side is opposite, and the rotation direction of the spiral fins on the left and right sides of the front or rear spiral drum is opposite. The angle between the spiral rib and the axis of the spiral drum is 15°-40°.

本实施例的优选方案是,所述机体尾部平行固接有两套撑起机体高度的液压支撑装置,液压支撑装置包括支撑杆11、固定套12、调整支撑杆角度液压缸13和调整支撑杆长度液压缸14,所述固定套与机体尾部的支架15铰接,支撑杆与固定套滑动连接,固定套连接耳上分别铰接有调整支撑杆角度液压缸的活塞杆和调整支撑杆长度液压缸,调整支撑杆角度液压缸与机体连接支架16铰接,调整支撑杆长度液压缸的活塞杆前端与支撑杆上部连接耳铰接。所述支撑杆通过法兰或螺纹接管连接有加长辅助接杆(图中未示)。所述机体通过液压支撑装置的撑起高度为0-1米。通过增加的加长辅助接杆可以适应更深水域和其他工作内容。The preferred solution of this embodiment is that the tail of the body is fixed in parallel with two sets of hydraulic support devices that support the height of the body. The hydraulic support devices include a support rod 11, a fixing sleeve 12, a hydraulic cylinder 13 for adjusting the angle of the support rod, and an adjustment support rod. The length hydraulic cylinder 14, the fixed sleeve is hinged to the bracket 15 at the rear of the body, the support rod is slidably connected with the fixed sleeve, and the connecting ears of the fixed sleeve are respectively hinged with the piston rod of the hydraulic cylinder for adjusting the angle of the support rod and the hydraulic cylinder for adjusting the length of the support rod, The hydraulic cylinder for adjusting the angle of the support rod is hinged with the body connecting bracket 16, and the front end of the piston rod of the hydraulic cylinder for adjusting the length of the support rod is hinged with the upper connecting ear of the support rod. The supporting rod is connected with an extended auxiliary rod (not shown in the figure) through a flange or a threaded connection pipe. The lifting height of the body through the hydraulic support device is 0-1 meters. It can be adapted to deeper waters and other work contents by increasing the lengthened auxiliary post.

所述机体尾部选配的螺旋桨动力选用液压驱动马达18,螺旋桨17的方向调整选用液压杆控制。The propeller power selected at the rear of the body is hydraulic drive motor 18, and the direction adjustment of the propeller 17 is controlled by a hydraulic rod.

本实施例的优选方案是,所述操作室中安装有控制面板,所述控制面板分别与GNSS定位接收机、旋转传感器、MSS301、斗杆传感器、MSS306倾斜挖斗传感器或MSS300大臂传感器连接,实现挖掘机能够按照预设程序进行智能作业。所述控制面板选用iCP41控制面板,所述控制面板与GNSS定位接收机、旋转传感器、MSS301、斗杆传感器、MSS306倾斜挖斗传感器或MSS300大臂传感器的一种或多种连接。The preferred solution of this embodiment is that a control panel is installed in the operating room, and the control panel is respectively connected with the GNSS positioning receiver, rotation sensor, MSS301, arm sensor, MSS306 tilt bucket sensor or MSS300 boom sensor, Realize that the excavator can perform intelligent operations in accordance with the preset program. The control panel is an iCP41 control panel, and the control panel is connected with one or more of GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt bucket sensor or MSS300 boom sensor.

工作原理和过程Working principle and process

螺旋推进式挖掘机结构包含两个部分。第一部分为机体部分:机体部分由扁平式中空船体结构和挖掘机转盘、操作室、机械臂、尾部支撑杆等组成;机体采用扁平式结构,增大与水面的接触面积提高机械臂作业时的稳定性。转盘与机械臂布置在机体的前部,一是能增大作业面积;二是在 机械行走过程中能提供辅助功能。机体尾部设置两个液压控制的尾部支撑杆,既能满足行走辅助,又能作为作业时的支腿。第二部分为螺旋推进器:推进器由4个独立的螺旋筒组成,螺旋筒用支腿的方式与机体相连接,并由液压杆进行调节角度。螺旋筒采用中空设计,减轻整机总量的同时,能增加水中作业时的浮力和整机的平稳性。液压杆通过调节支腿与机体的角度,来满足对不同环境的适应。滚筒独立设置可更好地适应复杂环境,比如带坡度的作业面或凹凸不平的地理环境等。推进器选用四个液压马达分别驱动各螺旋筒,提供整机前进的动力。由于螺旋筒在水中亦能提供前进动力,螺旋桨可以不设置或作为备用选装。The structure of a propeller excavator consists of two parts. The first part is the body part: the body part is composed of a flat hollow hull structure and excavator turntable, operating room, manipulator arm, tail support rod, etc.; the body adopts a flat structure to increase the contact area with the water surface and improve the operation of the manipulator arm. stability. The turntable and the mechanical arm are arranged in the front of the machine body, one is to increase the working area; the other is to provide auxiliary functions during the mechanical walking. Two hydraulically controlled tail support rods are provided at the rear of the body, which can not only meet walking assistance, but also serve as outriggers during operation. The second part is the screw propeller: the propeller is composed of 4 independent spiral cylinders, which are connected to the body by means of outriggers, and the angle is adjusted by a hydraulic rod. The spiral cylinder adopts a hollow design, which reduces the total amount of the whole machine while increasing the buoyancy and the stability of the whole machine during underwater operations. The hydraulic lever can adapt to different environments by adjusting the angle between the outrigger and the body. The independent setting of the rollers can better adapt to complex environments, such as sloped work surfaces or uneven geographic environments. The propeller selects four hydraulic motors to drive each screw barrel to provide the power for the whole machine to move forward. Since the propeller can provide forward power in the water, the propeller can be omitted or used as a spare option.

详见附图4、5,挖掘机采用双螺旋推进方式进行行走和航行,通过两侧螺旋滚筒的速度差能够实现转向功能。通过调整滚筒的旋转方向可实现原地转向、多角度斜向移动、垂直与水平方向平移等功能。Refer to Figures 4 and 5 for details. The excavator adopts double helix propulsion for walking and sailing, and the steering function can be realized by the speed difference between the spiral drums on both sides. By adjusting the rotation direction of the drum, functions such as in-situ turning, multi-angle oblique movement, vertical and horizontal translation can be realized.

推进器四个滚筒同侧前后两个滚筒的螺旋肋片旋转方向相反,同端(前端或后端)左右两侧滚筒的螺旋肋片的旋转方向相反。四个推进器滚筒独立设计,可单独进行转向、转速的调节控制。螺旋滚筒可提供陆地、软滩、水域的前进动力。滚筒螺旋肋片与滚筒轴线夹角可根据动力输出功率和整机重量情况进行匹配,夹角可选用15°-40°范围。螺旋推进器的四个滚筒,分别用两个支腿形式和铰链方式与机体相连,支腿与机体的角度由液压杆进行调节控制。支腿与机体之间夹角在0°-90°之间调整,将机体撑起高度在0-1米之间范围。能够满足正常行走,上、下车,漂浮航行等需求。四组支腿为独立设置,使整机可在由坡度,或某组支腿下方有局部凹坑或凸起时保持水平。螺旋推进器的四个滚筒中空设计,能够提供整个机体的漂浮浮力。通过调整滚筒支腿与机体的角度,能够调整机体主体的的吃水深度。作业时可提高整机的稳定性。The rotation directions of the spiral fins of the four rollers on the same side and the front and rear rollers of the propeller are opposite, and the rotation directions of the spiral fins of the left and right rollers at the same end (front end or rear end) are opposite. The four propeller rollers are independently designed, and the steering and speed can be adjusted and controlled independently. Spiral drum can provide forward power on land, soft beach and water area. The angle between the spiral ribs of the drum and the axis of the drum can be matched according to the power output and the weight of the whole machine. The angle can be selected in the range of 15°-40°. The four rollers of the screw propeller are connected to the body with two legs and hinges respectively, and the angle between the legs and the body is adjusted and controlled by a hydraulic rod. The angle between the outriggers and the body is adjusted between 0°-90°, and the height of the body is propped up between 0-1 meters. It can meet the needs of normal walking, getting on and off, floating and sailing. The four groups of outriggers are set independently, so that the whole machine can be kept level when there is a slope or there are partial dents or protrusions under a certain group of outriggers. The hollow design of the four rollers of the propeller can provide the floating buoyancy of the entire body. By adjusting the angle between the drum leg and the machine body, the draft of the machine body can be adjusted. It can improve the stability of the whole machine during operation.

螺旋推进器动力马达为双向液压驱动马达。液压马达数量为四个,分别控制一个螺旋滚筒。机体尾部选配的螺旋桨动力选用液压驱动马达,螺旋桨的方向调整选用液压杆控制。The propeller power motor is a two-way hydraulic drive motor. There are four hydraulic motors, each of which controls a spiral roller. The power of the propeller selected at the rear of the body is hydraulic drive motor, and the direction of the propeller is controlled by hydraulic rod.

详见附图6,尾部支撑杆数量为两个。尾部支撑杆通过铰链与机体连接,并由液压杆进行调节角度。液压杆分为固定套和滑动杆。固定套和滑 动杆通过滑销方式进行连接,由液压杆控制相对位置来实现支撑杆的长度调节。支撑杆可作为撑起机体的液压支腿,也可作为工作状态下的锚固点插入泥土中来稳定整机。本发明能够与先进的探测器和电子操作系统融合。控制面板选用iCP41控制面板、GNSS定位接收机、旋转传感器、MSS301含有激光接收器的斗杆传感器、MSS306倾斜挖斗传感器、MSS300大臂传感器等。使挖掘机能够根据预设的程序进行智能作业。Refer to Figure 6 for details, the number of tail support rods is two. The tail support rod is connected with the body through a hinge, and the angle is adjusted by a hydraulic rod. The hydraulic rod is divided into a fixed sleeve and a sliding rod. The fixed sleeve and the sliding rod are connected by a sliding pin, and the relative position is controlled by the hydraulic rod to realize the length adjustment of the support rod. The support rod can be used as a hydraulic leg to prop up the machine body, and can also be used as an anchor point in the working state to be inserted into the soil to stabilize the machine. The invention can be integrated with advanced detectors and electronic operating systems. The control panel selects iCP41 control panel, GNSS positioning receiver, rotation sensor, MSS301 stick sensor with laser receiver, MSS306 tilt bucket sensor, MSS300 boom sensor, etc. Enable the excavator to perform intelligent operations according to preset procedures.

与其他形式疏浚设备相比,本机械能实现两栖作业功能。在螺旋推进器的推动下,本机械非常适合在雪地、沼泽地、沙滩、丛林等地行驶。在恶劣路面下,能够表现出更好的适应性和机动性。四个独立支腿式滚筒能够单独调节,能够适应凹凸不平和带坡度地面环境。运用滚筒和尾部支撑杆辅助机体,能够稳定地漂浮在水面上作业。正常能够适应0-6米水深区域作业,通过增加附加杆来增加尾部支撑杆的长度和更换机械臂的工作触手,能适应更深水域和其他工作内容。Compared with other forms of dredging equipment, this machine can achieve amphibious operations. Driven by the screw propeller, this machine is very suitable for driving in snow, swamp, beach, jungle and other places. Under bad roads, it can show better adaptability and mobility. The four independent outrigger rollers can be adjusted individually to adapt to the uneven ground environment. Using rollers and tail support rods to assist the body, it can stably float on the water for operations. Normally it can adapt to 0-6m water depth area operations. By adding additional rods to increase the length of the tail support rod and change the working tentacles of the robotic arm, it can adapt to deeper waters and other work content.

上、下车及运输的实施:在螺旋推进器的推动下,本发明非常适合在雪地、沼泽地、沙滩、丛林等地行驶。但长途运输或需在公路移动时,选择运输板车托运。四个支腿(连同液压杆、螺旋滚筒、滚筒驱动马达)能够与机体拆分运输,拆分时仅需将机体连接支架16的螺栓和液压杆6的油管解除即可实现。拆解过程中,机械臂可作为吊装机械辅助拆解,无需借助其他机械。两侧支腿5与机体1夹角成90°时,两侧滚筒之间的距离不足以使运输板车驶入下方。此时,通过液压杆调整支腿与机体之间的角度,使左、右侧螺旋滚筒间的距离满足板车驶入条件。板车驶入后,继续用液压杆条件支腿与机体之间的角度,是整机重量全部落在运输板车上。随后,拆除支腿完成上车。下车时,顺序相反,不再赘述。Implementation of getting on, off and transportation: Driven by the screw propeller, the present invention is very suitable for driving in snow, swamp, beach, jungle and other places. However, when long-distance transportation or need to move on the road, choose the transport truck for consignment. The four outriggers (together with the hydraulic rod, the spiral roller, and the roller drive motor) can be separated and transported from the machine body. When disassembling, only the bolts of the machine body connecting bracket 16 and the oil pipe of the hydraulic rod 6 are released. During the dismantling process, the mechanical arm can be used as a lifting machine to assist dismantling without using other machinery. When the angle between the legs 5 on both sides and the body 1 is 90°, the distance between the rollers on both sides is not enough for the transport truck to drive downward. At this time, the angle between the outriggers and the machine body is adjusted by the hydraulic lever, so that the distance between the left and right spiral rollers meets the conditions for driving in. After the truck enters, continue to use the hydraulic lever to condition the angle between the outriggers and the body, so that the weight of the whole machine falls on the transport truck. Afterwards, remove the outriggers to complete boarding. When getting off the bus, the order is reversed, so I won’t repeat it.

动力传输的实施:四个螺旋滚筒转动分别选用一台液压马达进行驱动,此时仅通过几根液压油管路即可实现螺旋推进系统与机体间的动力传输。支腿角度调节液压杆、尾部支撑杆角度调节液压杆、长度调节液压杆均通过油管路及可完成动力传输。这样,机体减少了较为笨重的传动轴、齿轮、链条等部件,减少的整机的重量,使其已较小体积漂浮在水面上得以实施。动力机械由一台内燃柴油机驱动液压油泵即可提供整机的工作动 力。Implementation of power transmission: each of the four spiral rollers is driven by a hydraulic motor. At this time, the power transmission between the spiral propulsion system and the body can be realized only through a few hydraulic oil pipelines. The outrigger angle adjustment hydraulic rod, the tail support rod angle adjustment hydraulic rod, and the length adjustment hydraulic rod all pass through the oil pipeline and can complete power transmission. In this way, the body reduces the relatively heavy transmission shafts, gears, chains and other components, and reduces the weight of the whole machine, so that it has a small volume to float on the water surface for implementation. The power machinery is driven by an internal combustion diesel engine to drive the hydraulic oil pump to provide the working power of the whole machine.

正常行驶及转向的实施:本发明正常行驶时,四个螺旋滚筒4同时转动工作。推进器四个滚筒同侧前后两个滚筒的螺旋肋片旋转方向相反,同端(前端或后端)左右两侧滚筒的螺旋肋片的旋转方向相反。向前行进时,四滚筒旋转方向(站机前方观察)分别为:左前顺时针,左后逆时针,右前逆时针,右后顺时针;后退行进时,所述相反。向左转向时,左侧两滚筒转动降低速度或停止,右侧动力明显强于左侧,能够完成向左转向。此时左侧滚筒向反方向旋转,可实现机体向左原地转向。如果四滚筒调整为同向旋转,可实现机体的横向移动。如果前侧两个滚筒高速同向转动,后侧两个滚筒低速同向转动,可实现横向扇面行驶来满足特殊区域的作业要求。Implementation of normal driving and steering: When the present invention is driving normally, the four spiral drums 4 rotate at the same time. The rotation directions of the spiral fins of the four rollers on the same side and the front and rear rollers of the propeller are opposite, and the rotation directions of the spiral fins of the left and right rollers at the same end (front or rear) are opposite. When moving forward, the rotation directions of the four rollers (observed from the front of the station) are: front left clockwise, left rear counterclockwise, right front counterclockwise, and right rear clockwise; when moving backward, the above is the opposite. When turning to the left, the rotation of the two rollers on the left side decreases or stops, and the power on the right side is obviously stronger than that on the left side, and it can complete the left turning. At this time, the left roller rotates in the opposite direction, and the machine body can be turned to the left. If the four rollers are adjusted to rotate in the same direction, the lateral movement of the body can be realized. If the two rollers on the front side rotate in the same direction at a high speed and the two rollers on the rear side rotate in the same direction at a low speed, transverse fan travel can be realized to meet the operating requirements of special areas.

带坡度地形和局部凹(凸)环境的适应性:支腿与机体之间的角度可以通过液压杆来进行调节,从而实现机体与地面的高度调节。支腿与机体垂直时是陆地行走的典型状态,支腿与机体平行时是水面行驶的典型状态。支腿的角度可根据环境的不同进行调整,调整前端或后端的两组支腿可实现沿坡面作业,调整左侧或右侧两组支腿可实现垂直于坡面作业。当某组支腿下方为凹坑或凸起时,可单独调整某个支腿使整机更为稳定。Adaptability to sloped terrain and local concave (convex) environment: The angle between the outriggers and the body can be adjusted by hydraulic levers to achieve height adjustment between the body and the ground. When the outriggers are perpendicular to the body, it is a typical state of walking on land, and when the outriggers are parallel to the body, it is a typical state of traveling on the water. The angle of the outriggers can be adjusted according to different environments. Adjusting the two sets of outriggers at the front or rear can realize operations along the slope, and adjusting the two sets of outriggers on the left or right can realize operations perpendicular to the slope. When there are pits or bumps under a certain group of legs, a certain leg can be adjusted individually to make the whole machine more stable.

水面作业的实施:机体为中空设计,内部有加固肋板以保证整体强度要求。为减小整机体积和重量,主体排水量无需满足整机重量,大于除推进器系统以外的重量即可。既能保证将推进器连接支腿和滚筒等系统拆除后独立在水面上作业要求。此时,只需添加重量较小的辅助螺旋桨即可。四个螺旋滚筒内部为中空设计,减轻整体质量的同时,能够提供漂浮力使整机工作更稳定。四个滚筒的排水量大于整机重量,能够不依靠机体浮力提供整机的漂浮力。通过调整支腿的角度,可控制滚筒在水平行驶(作业)时的吃水深度,从而调整机体本体的吃水深度,可将机体完全抬起,使机体本体脱离水面。作业时将支腿完全展开,五个与水面的接触点,大大增加了机体的稳定性。螺旋推进挖掘机具备两栖作业,可直接由浅滩驶入河流。四滚筒可旋转可提供整机的航行动力。Implementation of surface operations: the body is hollow design, with reinforced ribs inside to ensure the overall strength requirements. In order to reduce the volume and weight of the whole machine, the displacement of the main body does not need to meet the weight of the whole machine, but can be larger than the weight except the propeller system. It can ensure the independent operation on the water surface after the system of the propeller connecting the leg and the drum is removed. At this time, only need to add a small auxiliary propeller. The interior of the four spiral drums is hollow, which reduces the overall mass while providing floating power to make the whole machine work more stable. The displacement of the four drums is greater than the weight of the whole machine, which can provide the floating force of the whole machine without relying on the buoyancy of the machine body. By adjusting the angle of the outriggers, the draft of the drum during horizontal driving (operation) can be controlled, so that the draft of the body can be adjusted, and the body can be lifted completely to get the body out of the water. During operation, the outriggers are fully extended, and the five contact points with the water surface greatly increase the stability of the body. The screw-propelled excavator is capable of amphibious operations and can drive directly from the shallows into the river. Four drums can be rotated to provide the navigation power of the whole machine.

支撑杆的实施:尾部支撑杆通过角度调节液压杆和长度调节液压杆, 能够实现支撑杆不同角度和不同深度的支撑作用。能够向前和向上推动机体,这样可也辅助行走。作业时,支撑杆可以作为锚固点将支撑杆插入松软的泥土中来固定机体,提高工作时的稳定性。当在较深水域作业时,支撑杆下端可添置辅助加长杆来保证支撑杆能够深入河底。支撑杆设计强度能满足配合挖掘机机械臂或推进器支腿支撑整机的要求。支撑杆、机械臂、推进器支腿相互配合基本能满足全地形行走。Implementation of the support rod: The tail support rod can realize the support function of the support rod at different angles and different depths through the angle adjustment hydraulic rod and the length adjustment hydraulic rod. It can push the body forward and upward, which can also assist walking. During operation, the support rod can be used as an anchor point to insert the support rod into the soft soil to fix the machine body and improve the stability during work. When working in deeper waters, an auxiliary extension rod can be added to the lower end of the support rod to ensure that the support rod can penetrate deep into the river bottom. The design strength of the support rod can meet the requirements of supporting the whole machine with the excavator arm or propeller leg. Support rods, robotic arms, and propeller legs cooperate with each other to basically satisfy all-terrain walking.

智能作业的实施:本发明上的GNSS定位设备可以在无明显参照物的情况下,通过坐标准确地找到作业地点。作业前进行试挖掘,可以探知清淤的深度,同时挖掘机上装配的电脑系统进行各机械部件运动时的传感器数据进行记录,即记录转盘、挖斗、机械臂等部件的动作幅度。探挖完成后,可以在电脑输入程序,后续可完成自动作业。输入程序包含位置范围信息和各传感器数据来控制机械臂和转盘等部件的动作幅度来完成自动作业内容。Implementation of intelligent operation: The GNSS positioning device of the present invention can accurately find the operation site through coordinates without obvious reference objects. Trial excavation before operation can detect the depth of dredging. At the same time, the computer system equipped on the excavator records the sensor data of each mechanical component movement, that is, records the movement range of the turntable, bucket, robotic arm and other components. After the exploration is completed, the program can be input in the computer, and the subsequent automatic operation can be completed. The input program includes position range information and various sensor data to control the motion range of the robot arm and turntable to complete the automatic operation.

其他作业内容的实施:螺旋推进挖掘机除单纯的挖掘作业外,能够经过简单变装实现其他功能。例如,将机械臂铲斗更换为铰吸头,可实现铰吸式清淤;铲斗跟换为压力注浆工作头,可变为河床(滩)加固机械。螺旋推进挖掘机的扁平式船体结构和螺旋推进器组合可成为多种机械的载体。将挖掘机从转盘处与本体解离后,可组合安装混凝土输送泵装置,成为螺旋推进混凝土输送泵车;组合安装打桩设备后,成为打桩机等等。Implementation of other operations: In addition to simple excavation operations, the auger excavator can achieve other functions through simple modification. For example, replacing the mechanical arm bucket with a hinged suction head can achieve hinged suction dredging; replacing the bucket heel with a pressure grouting head, which can become a riverbed (beach) reinforcement machine. The flat hull structure of the screw-propelled excavator and the combination of the screw propeller can become the carrier of a variety of machinery. After disassociating the excavator from the turntable and the body, it can be combined to install a concrete pump device to become a screw-propelled concrete pump truck; after the combined installation of piling equipment, it becomes a pile driver and so on.

上述参照实施例对该一种快速反应式螺旋推进发掘机进行的详细描述,是说明性的而不是限定性的,可按照所限定范围列举出若干个实施例,因此在不脱离本发明总体构思下的变化和修改,应属本发明的保护范围之内。The detailed description of this fast-reaction screw-propelled excavator with reference to the above examples is illustrative rather than restrictive. Several examples can be listed according to the limited scope, so without departing from the general concept of the present invention The following changes and modifications should fall within the protection scope of the present invention.

Claims (8)

一种快速反应式螺旋推进发掘机,包括机体及安装在机体前部的操作室、机械臂和行走驱动机构,其特征是:所述机体呈扁平式中空船体结构,所述行走驱动机构包括螺旋滚筒、支腿、液压杆和螺旋滚筒传动机构,在机体前方部位设置两只螺旋滚筒和其后方部位设置两只螺旋滚筒,螺旋滚筒通过支腿与机体连接,所述支腿一端与机体的连接耳铰接,支腿另一端与螺旋滚筒的传动轴连接,传动轴通过轴承支撑在螺旋滚筒两侧的端盖上,四组螺旋滚筒与行走驱动机构连接构成独立控制转向及转速的挖掘机调节机构,机体的连接耳铰接有液压缸套,液压杆前端与支腿下部的连接耳铰接,液压缸套与供油系统连接构成机体及支腿的角度调节机构。A fast-response spiral propulsion excavator, comprising a body, an operating room installed in the front of the body, a mechanical arm, and a walking drive mechanism, characterized in that: the body has a flat hollow hull structure, and the walking drive mechanism includes a spiral Roller, support leg, hydraulic rod and spiral roller transmission mechanism. Two spiral rollers are arranged in the front part of the machine body and two spiral rollers are arranged in the rear part. The spiral roller is connected with the machine body through the support legs, and one end of the support leg is connected with the machine body The ears are hinged, and the other end of the leg is connected with the drive shaft of the spiral drum. The drive shaft is supported on the end covers on both sides of the spiral drum through bearings. The four sets of spiral drums are connected with the walking drive mechanism to form an excavator adjustment mechanism that independently controls the steering and speed. The connecting lug of the machine body is hinged with a hydraulic cylinder sleeve, the front end of the hydraulic rod is hinged with the connecting lug at the lower part of the leg, and the hydraulic cylinder sleeve is connected with the oil supply system to form an angle adjustment mechanism for the machine body and the outrigger. 根据权利要求1所述的快速反应式螺旋推进发掘机,其特征是:所述机体及支腿的角度调节机构的调整夹角为0°-90°。The fast-response screw-propelled excavator according to claim 1, wherein the adjustment angle of the angle adjustment mechanism of the body and the outrigger is 0°-90°. 根据权利要求1所述的快速反应式螺旋推进发掘机,其特征是:所述螺旋滚筒采用中空结构,其两端头固接有端盖,端盖中心固接有轴承,轴承支撑传动轴,螺旋滚筒外圆周表面设有螺旋状肋片,同侧前后两个螺旋滚筒的螺旋状肋片的旋转方向相反,前端或后端的左右两侧螺旋滚筒的螺旋状肋片的旋转方向相反。The fast-reaction screw-propelled excavator according to claim 1, characterized in that: the spiral drum adopts a hollow structure, and its two ends are fixedly connected with end covers, and the center of the end cover is fixedly connected with a bearing, and the bearing supports the transmission shaft. The outer circumferential surface of the spiral drum is provided with spiral ribs, and the spiral ribs of the two front and rear spiral drums on the same side rotate in opposite directions, and the spiral ribs on the left and right sides of the front or rear end of the spiral drum rotate in opposite directions. 根据权利要求1所述的快速反应式螺旋推进发掘机,其特征是:所述机体尾部平行固接有两套撑起机体高度的液压支撑装置,液压支撑装置包括支撑杆、固定套、调整支撑杆角度液压缸和调整支撑杆长度液压缸,所述固定套与机体尾部的支架铰接,支撑杆与固定套滑动连接,固定套连接耳上分别铰接有调整支撑杆角度液压缸和调整支撑杆长度液压缸,调整支撑杆角度液压缸的活塞杆前端与机体连接支架铰接,调整支撑杆长度液压缸的活塞杆前端与支撑杆上部连接耳铰接。The quick-response screw-propelled excavator according to claim 1, characterized in that: the tail of the body is fixed in parallel with two sets of hydraulic support devices that support the height of the body, and the hydraulic support devices include a support rod, a fixed sleeve, and an adjustment support The rod angle hydraulic cylinder and the hydraulic cylinder for adjusting the length of the support rod, the fixed sleeve is hinged with the bracket at the end of the body, the support rod is slidably connected with the fixed sleeve, and the connecting ears of the fixed sleeve are respectively hinged with the hydraulic cylinder for adjusting the support rod angle and the length of the support rod The hydraulic cylinder adjusts the angle of the support rod. The front end of the piston rod of the hydraulic cylinder is hinged with the body connecting bracket, and the front end of the piston rod of the hydraulic cylinder is hinged with the upper connecting ear of the support rod. 根据权利要求4所述的快速反应式螺旋推进发掘机,其特征是:所述支撑杆通过法兰或螺纹接管连接有加长辅助接杆。The quick-response screw propulsion excavator according to claim 4, characterized in that: the support rod is connected with an extended auxiliary rod through a flange or a threaded joint. 根据权利要求1所述的快速反应式螺旋推进发掘机,其特征是: 所述机体通过液压支撑装置的撑起高度为0-1米。The fast-reaction screw-propelled excavator according to claim 1, characterized in that: the propping height of the body through the hydraulic support device is 0-1 meters. 根据权利要求1所述的快速反应式螺旋推进发掘机,其特征是:所述操作室中安装有控制面板,所述控制面板分别与GNSS定位接收机、旋转传感器、MSS301、斗杆传感器、MSS306倾斜挖斗传感器或MSS300大臂传感器连接,实现挖掘机能够按照预设程序进行智能作业。The fast-response screw propulsion excavator according to claim 1, characterized in that: a control panel is installed in the operating room, and the control panel is connected to the GNSS positioning receiver, the rotation sensor, the MSS301, the stick sensor, and the MSS306 respectively. The tilt bucket sensor or MSS300 boom sensor is connected to realize that the excavator can perform intelligent operations according to the preset program. 根据权利要求7所述的快速反应式螺旋推进发掘机,其特征是:所述控制面板选用iCP41控制面板,所述控制面板与GNSS定位接收机、旋转传感器、MSS301、斗杆传感器、MSS306倾斜挖斗传感器或MSS300大臂传感器的一种或多种连接。The fast-response auger excavator according to claim 7, characterized in that: the control panel selects the iCP41 control panel, and the control panel is connected to the GNSS positioning receiver, rotation sensor, MSS301, stick sensor, MSS306 tilt digging machine One or more connections of bucket sensor or MSS300 boom sensor.
PCT/CN2019/114689 2019-07-02 2019-10-31 Quick-response screw propulsion excavator Ceased WO2021000473A1 (en)

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