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WO2021088443A1 - Method for producing solar cell module and solar cell module - Google Patents

Method for producing solar cell module and solar cell module Download PDF

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Publication number
WO2021088443A1
WO2021088443A1 PCT/CN2020/106785 CN2020106785W WO2021088443A1 WO 2021088443 A1 WO2021088443 A1 WO 2021088443A1 CN 2020106785 W CN2020106785 W CN 2020106785W WO 2021088443 A1 WO2021088443 A1 WO 2021088443A1
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WO
WIPO (PCT)
Prior art keywords
passivation
solar cell
new surface
passivation material
laser
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Ceased
Application number
PCT/CN2020/106785
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French (fr)
Chinese (zh)
Inventor
李华
刘继宇
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Taizhou Longi Solar Technology Co Ltd
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Taizhou Longi Solar Technology Co Ltd
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Publication of WO2021088443A1 publication Critical patent/WO2021088443A1/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/129Passivating
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of solar photovoltaic technology, in particular to a solar cell module production method and solar cell module.
  • the solar cell modules are packaged in series and parallel after splitting the solar cells, which can increase the power generation output of the solar cell modules, and thus has a broad application prospect.
  • a laser beam is usually used to scribe the solar cell to a certain depth along the position to be split, and then mechanical force is used to break it along the scribing position to obtain multiple slices, which are directly based on the slicing.
  • Solar cell components are usually used to scribe the solar cell to a certain depth along the position to be split, and then mechanical force is used to break it along the scribing position to obtain multiple slices, which are directly based on the slicing.
  • the new surface during the splitting process has defects due to the thermal influence of laser scribing and mechanical stress. After the sunlight is irradiated, the photo-generated carriers in the solar cell module are likely to form a short circuit along the new surface, which is harmful to the solar energy. The performance of the battery module causes a large adverse effect and reduces the output power of the solar battery module.
  • the invention provides a method for producing a solar cell module and a solar cell module, aiming to solve the problem of low output power of the solar cell module.
  • a solar cell module production method including:
  • the slices include newly formed surfaces
  • the solar cell module is produced based on the slice containing the passivation film.
  • the method before applying a passivation material on the fresh surface of the slice, the method further includes:
  • the passivation agent includes: aluminum oxide, (aluminum oxide) x (titanium oxide) 1-x alloy, passivation glass powder, disulfide compound, silicon phthalocyanine, gallium oxide, tin dioxide, 2 , At least one of 2-bipyridine, 4,4-bipyridine, o-phenanthroline, and perfluorosulfonic acid-polytetrafluoroethylene copolymer;
  • the solvent includes: at least one of isopropanol, butyl carbitol, butyl carbitol acetate, and terpineol;
  • the binder includes at least one of ethyl cellulose, hydroxyethyl cellulose, or cellulose acetate butyrate.
  • the passivation glass powder is: a mixture of lead oxide with a mass ratio of 50 to 80%, silicon dioxide with a mass ratio of 5 to 20%, and aluminum oxide with a mass ratio of 2 to 20%;
  • the average particle size of the passivated glass powder is less than 4 microns.
  • the mass part of the passivation glass powder in the passivation material is 1 -2.5, the mass part corresponding to the sum of the butyl carbitol and the ethyl cellulose is: 1;
  • the mass ratio of the butyl carbitol to the ethyl cellulose is: 100: (1 to 3).
  • the production of the passivation material based on the passivation agent and solvent includes:
  • the first colloid, the second colloid and the solvent are mixed, and the mixed colloid is ultrasonically dispersed to form the passivation material.
  • the mass ratio of the aluminum element to the titanium element in the passivation agent is greater than 3:1.
  • the applying passivation material on the fresh surface of the slice includes at least one of the following steps:
  • the temperature of the laser heating is 600-900°C;
  • the temperature of the laser heating is 200-250°C.
  • the laser heating the passivation material on the new surface to generate a passivation film on the new surface includes:
  • a laser beam is used to vertically irradiate the passivation material on the new surface to generate a passivation film on the new surface.
  • the pair of solar cell splits to obtain several slices includes:
  • Scribing grooves are respectively provided at both ends of the solar cell; the two opposite scribing grooves are collinear in a straight line;
  • the connecting part After cooling the heated connecting part, the connecting part ruptures along the straight line, and the lobes obtain several slices.
  • the heating temperature is 200-300°C; the depth of the scribe groove is less than or equal to half of the thickness of the solar cell.
  • the laser heating the passivation material on the new surface to generate a passivation film on the new surface includes:
  • the wavelength of the laser is 300nm to 1100nm
  • the output power of the laser emitting the laser is 5-25w
  • the pulse frequency of the laser emitted by the laser is 1-20 times per second.
  • a solar cell module which is produced by any one of the aforementioned methods.
  • a solar cell module production equipment comprising: an interface, a bus, a memory and a processor, the interface, the memory and the processor are connected through the bus
  • the memory is used to store an executable program
  • the processor is configured to run the executable program to implement the steps of the solar cell module production method described in any one of the foregoing.
  • a computer-readable storage medium wherein an executable program is stored on the computer-readable storage medium, and the executable program is executed by a processor to implement any of the aforementioned items.
  • a plurality of slices are obtained from the solar cell splits; the slices include newly formed faces; the passivation material is applied to the newly formed faces of the slices; the passivation material on the newly formed faces is laser heated, The new surface generates a passivation film; and a solar cell module is produced based on the slice containing the passivation film.
  • the newly formed surface during the splitting process has defects due to the thermal influence of laser scribing and mechanical stress. After the sunlight is irradiated, the photogenerated carriers in the solar cell module easily form a short circuit along the newly formed surface.
  • the passivation material is applied to the new surface of the slice, and the passivation material on the new surface is laser-heated to form a passivation film on the new surface.
  • the passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or hydrogen.
  • the bond chemically passivates the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface.
  • the negative fixed charge inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing minority carriers Recombination, increase the short-circuit current to increase the output power of the solar cell module.
  • the laser heating facilitates the control of the heating area, which can avoid heating of other areas except the new surface, reducing the heat-affected area, and helping to increase the output power of the solar cell module.
  • Figure 1 shows a flow chart of the steps of a method for producing a solar cell module in an embodiment of the present invention
  • Figure 2 shows a flow chart of the steps of a solar cell split in an embodiment of the present invention
  • Figure 3 shows a schematic diagram of a scribing groove in an embodiment of the present invention
  • Figure 4 shows a cross-sectional view of a solar cell in an embodiment of the present invention
  • Figure 5 shows a flow chart of the steps of another method for producing solar cell modules in an embodiment of the present invention
  • Figure 6 shows a flow chart of the steps of making a passivation material in an embodiment of the present invention
  • Fig. 7 shows a schematic structural diagram of a solar cell module production equipment in an embodiment of the present invention.
  • Fig. 1 shows a flow chart of a method for producing a solar cell module in an embodiment of the present invention.
  • Step 101 Obtain several slices of the solar cell splits; the slices include newly formed surfaces.
  • each slice obtained from the lobes includes the new surface.
  • the new surface is the fracture surface during the slicing process of the solar cell lobes.
  • the new surface is prone to dangling bonds, surface damage or adsorption of impurities, etc. In the embodiment of the present invention, this is not specifically limited.
  • FIG. 2 shows a flow chart of the steps of a solar cell split in an embodiment of the present invention.
  • the specific step 101 mentioned above may include:
  • scoring grooves are respectively provided at both ends of the solar cell; the two opposing scoring grooves are collinear in a straight line.
  • Step 1012 heating the connecting part between the two scribe grooves on the straight line.
  • Step 1013 cooling the heated connecting part, the connecting part ruptures along the straight line, and the lobes obtain several slices.
  • scoring grooves can be provided only at both ends of the solar cell, and the two opposing scoring grooves are collinear in a straight line. Heating the connecting part between the two scribe grooves on the straight line, cooling the heated connecting part, the connecting part is automatically split along the straight line due to the stress generated by the cold and hot changes in temperature, and several slices are obtained. That is, only scoring grooves are provided at both ends of the solar cell, and no scoring groove is provided between the two opposing scoring grooves, so that the solar cell is less damaged and low-loss splits are realized.
  • the length of the above-mentioned scribing groove is not specifically limited.
  • the length of the scribing groove may be one-tenth of the length of the solar cell.
  • the connecting part between the two scribing grooves on the heating line can be heated by laser reciprocating heating the connecting part between the two scribing grooves on the straight line.
  • the use of laser heating is convenient to control the laser to reduce the heating of other parts except the connecting part. Influence of thermal stress.
  • the heating temperature of the connecting part between the two scribe grooves on the heating straight line can be controlled at 200-300°C. This temperature range not only facilitates the subsequent passage of the thermal stress cracks, but also has a greater thermal impact on the connecting part. small.
  • the depth of the above-mentioned scoring groove is less than or equal to half of the thickness of the solar cell, that is, the scoring groove does not completely cut through the solar cell, but only cuts half or more of the thickness of the solar cell. Small, the damage to the solar cell is less, and it is conducive to splitting.
  • FIG. 3 shows a schematic diagram of a scribing groove in an embodiment of the present invention.
  • the scoring grooves 11 are only provided at both ends of the solar cell 1, and the two opposing scoring grooves 11 are collinear on a straight line L1.
  • the connecting portion 12 between the two scribe grooves 11 on the heating straight line L1 is shown by the dotted line in Fig. 3.
  • the connecting portion 12 is cooled and heated, and the connecting portion 12 is caused by the stress caused by the temperature change. It splits automatically along the straight line L1, and several slices are obtained.
  • FIG. 4 shows a cross-sectional view of a solar cell in an embodiment of the present invention.
  • the depth h1 of the scribe groove 11 is less than or equal to half of the thickness h2 of the solar cell 1.
  • Step 102 Apply a passivation material on the fresh surface of the slice.
  • a passivation material can be applied to the new surface of the slice.
  • the passivation material can generate a passivation film at a certain temperature.
  • the passivation material is applied to the new surface of the slice, and after the passivation material on the new surface is subsequently heated, the passivation material will generate a passivation film on the new surface through which hydrogen atoms are introduced into the new surface. Or other ions form ionic bonds or hydrogen bonds to chemically passivate the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface, and the negative fixed charge inhibits minority carriers from going to the surface of the silicon substrate. Diffusion prevents the recombination of minority carriers and increases the short-circuit current to increase the output power of the solar cell module.
  • the above step 102 may include at least one of the following steps: spraying the passivation material on the fresh surface of the slice; brushing the passivation material on the fresh surface of the slice Passivation material; apply the passivation material on the newly formed surface of the slice; ink-jet paint the passivation material on the newly formed surface of the slice.
  • the above-mentioned passivation material can be smeared on the new surface of the slice by means of atomization smearing.
  • the specific heating passivation material is sprayed on the new surface of the slice by atomization.
  • the amount of passivation material sprayed on the new surface can be controlled by controlling the atomization concentration, the distance between the new surface and the atomized spraying, and the nozzle time. It is also possible to apply the passivation material on the new surface of the slice manually or mechanically by brushing. Bar coating can also be used to apply the above passivation material on the new surface of the slice. It is also possible to use inkjet coating to apply the above passivation material on the new surface of the slice.
  • the above-mentioned method of applying passivation materials can basically realize automatic brushing, continuous production, and high production efficiency.
  • the above-mentioned smearing methods such as atomized smearing, stick smearing, inkjet smearing, etc. can achieve precise smearing without blunt
  • the chemical material is applied to other areas except the new surface to avoid waste.
  • the amount of passivation material smeared on the fresh surface can be controlled by controlling the smearing speed and smearing time. In the embodiment of the present invention, this is not specifically limited.
  • Step 103 laser heating the passivation material on the new surface to generate a passivation film on the new surface.
  • the passivation material on the new surface can be laser heated to generate a passivation film on the new surface.
  • the laser heating facilitates the control of the heating area, which can avoid the heating of other areas except the new surface, reduce the heat-affected area, and help increase the output power of the solar cell module.
  • the new surface of the slice can be directed toward the laser, and the laser directly irradiates the new surface, thereby reducing the heat-affected area as much as possible.
  • the heating temperature and the heating wavelength may be set according to different specific settings of the passivation material and the heating temperature and the heating wavelength, etc., which are not specifically limited in the embodiment of the present invention.
  • the laser wavelength may be 300nm to 1100nm
  • the output power of the laser emitting laser may be 5-25w
  • the pulse frequency of the laser emitted by the laser may be 1-20 times per second.
  • the above-mentioned laser can quickly heat the passivation material without causing much thermal impact on the slicing, which is beneficial to increase the output power of the solar cell module.
  • an elliptical laser spot or a line laser spot can be used to heat the passivation material, so as to focus the laser on the area that needs to be heated, and other areas are affected as little as possible by heat.
  • a combination of lasers containing green light and infrared light wavelengths may be used to emit laser light.
  • a combination of a 532nm laser and an 800nm laser may be used to emit laser light.
  • a laser beam may be used to vertically irradiate the passivation material on the new surface to form a passivation film on the new surface. That is, the laser beam is used to irradiate the passivation material of the new surface vertically, and then the laser is focused on the area that needs to be heated, and the other areas are affected as little as possible by the heat.
  • Step 104 Fabricate a solar cell module based on the slice containing the passivation film.
  • a slice containing the above-mentioned passivation film can be used to produce a solar cell module through processes such as typesetting and lamination.
  • the type and the like of the solar cell module are not specifically limited.
  • the passivation material is applied to the new surface of the slice, and the passivation material on the new surface is laser-heated to form a passivation film on the new surface.
  • the passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or The hydrogen bond chemically passivates the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface.
  • the negative fixed charge inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing minority carriers Sub-combination to increase the short-circuit current to increase the output power of the solar cell module.
  • the laser heating facilitates the control of the heating area, which can avoid heating of other areas except the new surface, reducing the heat-affected area, and helping to increase the output power of the solar cell module.
  • FIG. 5 shows a flow chart of another method for producing a solar cell module in an embodiment of the present invention.
  • Step 201 Obtain several slices of the solar cell splits; the slices include newly formed surfaces.
  • this step 201 can refer to the aforementioned step 101, and in order to avoid repetition, it will not be repeated here.
  • step 202 a passivation material is produced based on a passivator and a solvent, or a passivation material is produced based on a passivator, a solvent, and an adhesive.
  • the passivation material can be produced by heating the passivation agent in a solvent.
  • a passivating agent, adhesive, etc. are added to the solvent to produce a passivation material.
  • the passivating agent may include: aluminum oxide, (aluminum oxide) x (titanium oxide) 1-x alloy, passivation glass powder, disulfide compound, silicon phthalocyanine, gallium oxide, tin dioxide, 2, At least one of 2-bipyridine, 4,4-bipyridine, o-phenanthroline, and perfluorosulfonic acid-polytetrafluoroethylene copolymer.
  • the aforementioned x may be an integer greater than or equal to 1.
  • the solvent may include: at least one of isopropanol, butyl carbitol, butyl carbitol acetate, and terpineol.
  • the binder may include at least one of ethyl cellulose, hydroxyethyl cellulose, or cellulose acetate butyrate.
  • the passivation material formed by the above material is heated by laser to generate a passivation film.
  • the passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or hydrogen bonds to chemically passivate the dangling bonds of the new surface, or the passivation
  • the film introduces a negative fixed charge in the new surface, which inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing the recombination of minority carriers, increasing the short-circuit current, and increasing the output power of the solar cell module.
  • the above-mentioned passivation glass powder is: a mixture composed of lead oxide with a mass ratio of 50 to 80%, silicon dioxide with a mass ratio of 5 to 20%, and aluminum oxide with a mass ratio of 2 to 20%; the passivation
  • the average particle size of the glass powder is less than 4 microns.
  • the passivation glass powder of the above material has good chemical stability, etc., and the passivation glass powder of this particle size is not only easy to manufacture, but also facilitates uniform application in the subsequent, and is easy to form a uniform, smooth, and pinhole-free passivation film.
  • the passivation glass powder may be a mixture composed of 70% by mass of lead oxide, 15% by mass of silica, and 15% by mass of aluminum oxide.
  • the SiO 2 in the glass passivation powder can improve the chemical stability of the glass.
  • PbO in glass passivation powder also has good chemical stability.
  • the Al 2 O 3 in the glass passivation powder has a high dielectric constant and good chemical corrosion resistance.
  • Glass powder passivated Al 2 O 3 is similar to the negative charge effect B 2 O 3 has excellent ability to migrate blocking Na +, Na + in the glass frit so that the passivation mobility than the main component is SiO 2 glass for about Six orders of magnitude lower.
  • the Al 2 O 3 in the glass passivation powder has a negative fixed charge, and the passivation effect is produced by the field effect generated by the fixed charge.
  • a passivation film composed of an Al 2 O 3 film with a negative fixed charge on the surface of a P-type silicon substrate, the diffusion of electrons as minority carriers to the surface of the silicon substrate can be suppressed, and the carrier can be prevented.
  • the recombination of currents increases the short-circuit current.
  • the negative charge effect of Al 2 O 3 in the glass passivation powder is similar to that of B 2 O 3 , which has an excellent ability to block the migration of Na+, and can greatly block the Na+ in the cover glass used in the subsequent lamination process.
  • Migrate toward the silicon substrate thereby inhibiting the diffusion of electrons as minority carriers to the surface of the silicon substrate, preventing carrier recombination, increasing short-circuit current, and improving the stability of the solar cell module.
  • the mass parts of the passivation glass powder in the passivation material can be 1-2.5, butyl carbitol and The mass part corresponding to the sum of the two ethyl cellulose can be: 1.
  • the mass ratio of butyl carbitol to ethyl cellulose can be: 100: (1 to 3).
  • the viscosity of the passivation material of the above ratio and material is good for smearing, and the passivation of the passivation film is good.
  • the mass parts of the passivation glass powder in the passivation material can be 100 parts, and the butyl carbitol
  • the mass parts corresponding to the sum of both alcohol and ethyl cellulose may be 50 parts.
  • the mass fraction of butyl carbitol can be 49 parts, and the mass fraction of ethyl cellulose can be 1 part.
  • FIG. 6 shows a flow chart of the steps of making a passivation material in an embodiment of the present invention.
  • the passivation agent includes: (aluminum oxide) x (titanium oxide) 1-x alloy
  • the above step 202 may include:
  • step 2021 the alumina is processed by a sol-gel method to obtain a first colloid.
  • Step 2022 sol-gel processing the titanium oxide to obtain a second colloid.
  • Step 2023 mixing the first colloid, the second colloid and the solvent, and ultrasonically dispersing the mixed colloid to form the passivation material.
  • alumina can be processed by a sol-gel method to obtain a first colloid
  • titanium oxide can be processed by a sol-gel method to obtain a second colloid.
  • the first colloid, the second colloid and the solvent are mixed, and the mixed colloid is ultrasonically dispersed to form a uniform passivation material.
  • the passivation agent includes: (aluminum oxide) x (titanium oxide) 1-x alloy
  • the mass ratio of aluminum element to titanium element in the passivation agent is greater than 3: 1. It is easy to produce a uniform, smooth, and pinhole-free passivation film, and the passivation effect is better.
  • Step 203 Apply a passivation material on the fresh surface of the slice.
  • This step 203 can refer to the above step 102, in order to avoid repetition, it will not be repeated here.
  • Step 204 laser heating the passivation material on the newly formed surface in an oxygen environment to generate a passivation film on the newly formed surface.
  • the above step 204 can refer to the above step 103. It should be noted that in an oxygen environment, laser heating of the passivation material on the new surface can reduce the dangling bonds of the new surface to a greater extent, thereby reducing leakage current .
  • the fixed negative charge density in the sintered passivation film is between +7 ⁇ 10 11 /cm 2 to +15 ⁇ 10 11 /cm 2 , when there is negative charge in the passivation film, a corresponding amount will be induced in the new surface
  • the depletion layer of the new surface continues to expand toward the n region, and the width of the depletion layer in the p+ region narrows toward the n region.
  • the widening width of the n region is far greater Because the width of the p-zone is narrowed, the width of the entire depletion layer is larger than the width of the new surface without charge, which reduces the surface electric field, and the passivation film can effectively block the influence of external impurities and gases, with stable chemical properties and strong Acid and alkali resistance.
  • the temperature of the laser heating is 600-900°C.
  • the laser heating temperature is 200-250°C.
  • the passivating agent includes passivation glass powder
  • SiO 2 in the passivation glass powder has a higher molding temperature
  • a higher heating temperature is required.
  • the laser heating temperature is 200-250°C, the heating temperature is small, and the heating effect is small.
  • Step 205 Fabricate a solar cell module based on the slice containing the passivation film.
  • This step 205 can refer to the above step 104, and in order to avoid repetition, it will not be repeated here.
  • the passivation material is applied to the new surface of the slice, and the passivation material on the new surface is laser-heated to form a passivation film on the new surface.
  • the passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or The hydrogen bond chemically passivates the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface.
  • the negative fixed charge inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing minority carriers Sub-combination to increase the short-circuit current to increase the output power of the solar cell module.
  • the laser heating facilitates the control of the heating area, which can avoid heating of other areas except the new surface, reducing the heat-affected area, and helping to increase the output power of the solar cell module.
  • a solar cell module which is produced by the aforementioned solar cell module production method and can achieve the same technical effect. In order to avoid repetition, it will not be repeated here.
  • Fig. 7 shows a schematic structural diagram of a solar cell module production equipment according to an embodiment of the present invention.
  • the solar cell module production equipment may include: an interface 71, a processor 72, a memory 73, and a bus 74; wherein the bus 74 is used to implement the interface 71, the The connection and communication between the processor 72 and the memory 73; the memory 73 stores an executable program, and the processor 72 is configured to execute the executable program stored in the memory 73, so as to realize as shown in Fig. 1, Figure 2, Figure 5, Figure 6, or the steps of solar cell module production, and can achieve the same or similar effects, in order to avoid repetition, will not be repeated here.
  • the present invention also provides a computer-readable storage medium, the computer-readable storage medium stores one or more executable programs, and the one or more executable programs can be executed by one or more processors to realize As shown in Figure 1, Figure 2, Figure 5, Figure 6, or the steps of solar cell module production, and can achieve the same or similar effects, in order to avoid repetition, it will not be repeated here.

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Abstract

A method for producing a solar cell module and the solar cell module. The present invention relates to the technical field of solar photovoltaics. A solar cell is split to obtain a plurality of slices, wherein the slice comprises a newly created surface (101); the newly created surface of the slice is coated with a passivation material (102); the passivation material on the newly created surface is laser-heated to form a passivation film on the newly created surface (103); and the solar cell module (104) is manufactured on the basis of the slice comprising the passivation film. Hydrogen atoms or other ions are introduced into the newly created surface through the passivation film to form an ionic bond or a hydrogen bond to chemically passivate a dangling bond of the newly created surface, or negative fixed charges are introduced into the newly created surface through the passivation film and inhibit diffusion of minority carriers to the surface of a silicon substrate, such that recombination of the minority carriers is prevented, the short-circuit current is increased and the output power of the solar cell module is improved. A heating area is convenient to control through laser heating, and the output power of the solar cell module is improved favorably.

Description

太阳能电池组件生产方法及太阳能电池组件Solar cell module production method and solar cell module

本申请要求在2019年11月8日提交中国专利局、申请号为201911090496.5、发明名称为“太阳能电池组件生产方法及太阳能电池组件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 201911090496.5, and the invention title is "Solar cell module production method and solar cell module" on November 8, 2019. The entire content is incorporated herein by reference. Applying.

技术领域Technical field

本发明涉及太阳能光伏技术领域,特别是涉及一种太阳能电池组件生产方法及太阳能电池组件。The present invention relates to the field of solar photovoltaic technology, in particular to a solar cell module production method and solar cell module.

背景技术Background technique

在太阳能电池片转换效率一定的情况下,通过对太阳能电池片裂片后再进行串并联封装成太阳能电池组件,可以提高太阳能电池组件的发电输出功率,进而应用前景广泛。When the conversion efficiency of the solar cells is constant, the solar cell modules are packaged in series and parallel after splitting the solar cells, which can increase the power generation output of the solar cell modules, and thus has a broad application prospect.

目前,太阳能电池组件生产过程中,通常采用激光束将太阳能电池沿着待裂片位置进行一定深度的划线,然后采用机械力将其沿划线部位掰断,得到多个切片,直接基于切片制作太阳能电池组件。At present, in the production process of solar cell modules, a laser beam is usually used to scribe the solar cell to a certain depth along the position to be split, and then mechanical force is used to break it along the scribing position to obtain multiple slices, which are directly based on the slicing. Solar cell components.

上述太阳能电池组件生产方法中:裂片过程中的新生面由于激光划线的热影响以及机械应力而存在缺陷,经过阳光的照射,太阳能电池组件内的光生载流子容易沿着新生面形成短路,对太阳能电池组件的性能造成较大的不利影响,降低太阳能电池组件输出功率。In the above-mentioned solar cell module production method: the new surface during the splitting process has defects due to the thermal influence of laser scribing and mechanical stress. After the sunlight is irradiated, the photo-generated carriers in the solar cell module are likely to form a short circuit along the new surface, which is harmful to the solar energy. The performance of the battery module causes a large adverse effect and reduces the output power of the solar battery module.

发明内容Summary of the invention

本发明提供一种太阳能电池组件生产方法及太阳能电池组件,旨在解决太阳能电池组件输出功率低的问题。The invention provides a method for producing a solar cell module and a solar cell module, aiming to solve the problem of low output power of the solar cell module.

根据本发明的第一方面,提供了一种太阳能电池组件生产方法,包括:According to the first aspect of the present invention, there is provided a solar cell module production method, including:

对太阳能电池裂片,得到若干个切片;所述切片包括新生面;Obtain several slices of the solar cell lobes; the slices include newly formed surfaces;

在所述切片的所述新生面涂抹钝化材料;Smear passivation material on the new surface of the slice;

对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜;Laser heating the passivation material on the new surface to generate a passivation film on the new surface;

基于包含所述钝化膜的切片制作太阳能电池组件。The solar cell module is produced based on the slice containing the passivation film.

可选的,所述在所述切片的所述新生面涂抹钝化材料之前,还包括:Optionally, before applying a passivation material on the fresh surface of the slice, the method further includes:

基于钝化剂和溶剂制作钝化材料,或,基于钝化剂、溶剂和粘合剂制作 钝化材料。Make passivating materials based on passivating agents and solvents, or make passivating materials based on passivating agents, solvents and adhesives.

可选的,所述钝化剂包括:氧化铝、(氧化铝)x(氧化钛)1-x合金、钝化玻璃粉、二硫烯化合物、硅酞菁、氧化镓、二氧化锡、2,2-联吡啶、4,4-联吡啶、邻菲啰啉、全氟磺酸-聚四氟乙烯共聚物中的至少一种;Optionally, the passivation agent includes: aluminum oxide, (aluminum oxide) x (titanium oxide) 1-x alloy, passivation glass powder, disulfide compound, silicon phthalocyanine, gallium oxide, tin dioxide, 2 , At least one of 2-bipyridine, 4,4-bipyridine, o-phenanthroline, and perfluorosulfonic acid-polytetrafluoroethylene copolymer;

所述溶剂包括:异丙醇、丁基卡必醇、丁基卡必醇醋酸酯、松油醇中的至少一种;The solvent includes: at least one of isopropanol, butyl carbitol, butyl carbitol acetate, and terpineol;

所述粘合剂包括:乙基纤维素、羟乙基纤维素或醋酸丁酸纤维素中的至少一种。The binder includes at least one of ethyl cellulose, hydroxyethyl cellulose, or cellulose acetate butyrate.

可选的,所述钝化玻璃粉为:质量比例为50~80%的氧化铅、质量比例5~20%的二氧化硅、质量比例2~20%的三氧化二铝组成的混合物;所述钝化玻璃粉的平均粒径小于4微米。Optionally, the passivation glass powder is: a mixture of lead oxide with a mass ratio of 50 to 80%, silicon dioxide with a mass ratio of 5 to 20%, and aluminum oxide with a mass ratio of 2 to 20%; The average particle size of the passivated glass powder is less than 4 microns.

可选的,在所述钝化材料包括:钝化玻璃粉、丁基卡必醇、乙基纤维素的情况下,在所述钝化材料中所述钝化玻璃粉的质量份数为1-2.5,所述丁基卡必醇和所述乙基纤维素两者之和对应的质量份数为:1;Optionally, in the case where the passivation material includes: passivation glass powder, butyl carbitol, and ethyl cellulose, the mass part of the passivation glass powder in the passivation material is 1 -2.5, the mass part corresponding to the sum of the butyl carbitol and the ethyl cellulose is: 1;

在所述丁基卡必醇和所述乙基纤维素两者之和中:所述丁基卡必醇与所述乙基纤维素的质量比例为:100:(1~3)。In the sum of the butyl carbitol and the ethyl cellulose: the mass ratio of the butyl carbitol to the ethyl cellulose is: 100: (1 to 3).

可选的,在所述钝化剂包括:(氧化铝)x(氧化钛)1-x合金的情况下,所述基于钝化剂和溶剂制作钝化材料,包括:Optionally, in the case that the passivation agent includes: (aluminum oxide) x (titanium oxide) 1-x alloy, the production of the passivation material based on the passivation agent and solvent includes:

对氧化铝进行溶胶-凝胶法处理,得到第一胶体;Sol-gel processing the alumina to obtain the first colloid;

对氧化钛进行溶胶-凝胶法处理,得到第二胶体;Sol-gel processing the titanium oxide to obtain the second colloid;

混合所述第一胶体、所述第二胶体和所述溶剂,并将混合后的胶体超声分散形成所述钝化材料。The first colloid, the second colloid and the solvent are mixed, and the mixed colloid is ultrasonically dispersed to form the passivation material.

可选的,所述钝化剂中所述铝元素与所述钛元素的质量比例大于3:1。Optionally, the mass ratio of the aluminum element to the titanium element in the passivation agent is greater than 3:1.

可选的,所述在所述切片的所述新生面涂抹钝化材料,包括下述步骤中的至少一种:Optionally, the applying passivation material on the fresh surface of the slice includes at least one of the following steps:

在所述切片的所述新生面雾化涂抹所述钝化材料;Atomizing and smearing the passivation material on the new surface of the slice;

在所述切片的所述新生面刷涂所述钝化材料;Brushing the passivation material on the new surface of the slice;

在所述切片的所述新生面棒涂所述钝化材料;Coating the passivation material on the fresh noodle stick of the slice;

在所述切片的所述新生面喷墨涂抹所述钝化材料。Inkjet coating the passivation material on the new surface of the slice.

可选的,在所述钝化剂包括钝化玻璃粉的情况下,所述激光加热的温度 为600-900℃;Optionally, in the case where the passivation agent includes passivation glass powder, the temperature of the laser heating is 600-900°C;

在所述钝化剂不包括钝化玻璃粉的情况下,所述激光加热的温度为200-250℃。In the case that the passivation agent does not include passivation glass powder, the temperature of the laser heating is 200-250°C.

可选的,所述对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜,包括:Optionally, the laser heating the passivation material on the new surface to generate a passivation film on the new surface includes:

采用激光束垂直照射所述新生面的所述钝化材料,在所述新生面生成钝化膜。A laser beam is used to vertically irradiate the passivation material on the new surface to generate a passivation film on the new surface.

可选的,所述对太阳能电池裂片,得到若干个切片,包括:Optionally, the pair of solar cell splits to obtain several slices includes:

在所述太阳能电池的两端分别设置划线槽;相对的两条所述划线槽共线于一条直线;Scribing grooves are respectively provided at both ends of the solar cell; the two opposite scribing grooves are collinear in a straight line;

加热所述直线上两条所述划线槽之间的连接部分;Heating the connecting part between the two scribe grooves on the straight line;

冷却加热后的所述连接部分,所述连接部分沿所述直线破裂,裂片得到若干个切片。After cooling the heated connecting part, the connecting part ruptures along the straight line, and the lobes obtain several slices.

可选的,所述加热温度为200-300℃;所述划线槽的深度小于或等于所述太阳能电池厚度的一半。Optionally, the heating temperature is 200-300°C; the depth of the scribe groove is less than or equal to half of the thickness of the solar cell.

可选的,所述对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜,包括:Optionally, the laser heating the passivation material on the new surface to generate a passivation film on the new surface includes:

在氧气环境中,对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜。In an oxygen environment, laser heating of the passivation material on the newly formed surface generates a passivation film on the newly formed surface.

可选的,所述激光的波长为300nm至1100nm,发射所述激光的激光器的输出功率为5-25w;所述激光器发出的激光的脉冲频率为1-20次每秒。Optionally, the wavelength of the laser is 300nm to 1100nm, the output power of the laser emitting the laser is 5-25w; the pulse frequency of the laser emitted by the laser is 1-20 times per second.

根据本发明的第二方面,还提供一种太阳能电池组件,所述太阳能电池组件由前述任一所述的方法生产。According to the second aspect of the present invention, there is also provided a solar cell module, which is produced by any one of the aforementioned methods.

根据本发明的第三方面,还提供一种太阳能电池组件生产设备,所述太阳能电池组件生产设备包括:接口,总线,存储器与处理器,所述接口、存储器与处理器通过所述总线相连接,所述存储器用于存储可执行程序,所述处理器被配置为运行所述可执行程序实现如前所述的任一项所述的太阳能电池组件生产方法的步骤。According to a third aspect of the present invention, there is also provided a solar cell module production equipment, the solar cell module production equipment comprising: an interface, a bus, a memory and a processor, the interface, the memory and the processor are connected through the bus The memory is used to store an executable program, and the processor is configured to run the executable program to implement the steps of the solar cell module production method described in any one of the foregoing.

根据本发明的第四方面,还提供一种计算机可读存储介质,所述计算机可读存储介质上存储可执行程序,所述可执行程序被处理器运行实现如前所 述的任一项所述的太阳能电池组件生产方法的步骤。According to the fourth aspect of the present invention, there is also provided a computer-readable storage medium, wherein an executable program is stored on the computer-readable storage medium, and the executable program is executed by a processor to implement any of the aforementioned items. The steps of the solar cell module production method described.

本发明实施例中,对太阳能电池裂片,得到若干个切片;所述切片包括新生面;在所述切片的所述新生面涂抹钝化材料;对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜;基于包含所述钝化膜的切片制作太阳能电池组件。现有技术中,裂片过程中的新生面由于激光划线的热影响以及机械应力而存在缺陷,经过阳光的照射,太阳能电池组件内的光生载流子容易沿着新生面形成短路的原因主要在于:新生面产生悬挂键、或存在表面损伤或吸附杂质等,使得新生面容易成为少数载流子的复合中心。而本申请中,在切片的新生面涂抹钝化材料,对新生面的钝化材料激光加热,在新生面生成钝化膜,通过该钝化膜向新生面中引入了氢原子或其他离子形成离子键或氢键对新生面的悬挂键进行化学钝化,或者,通过该钝化膜在新生面中引入负的固定电荷,该负的固定电荷抑制少数载流子向硅基底的表面扩散,进而防止少数载流子复合,增大短路电流,以提升太阳能电池组件的输出功率。而且通过激光加热便于控制加热区域,能够避免除了新生面之外的其它区域受热,减少了热影响区域,有利于提升太阳能电池组件的输出功率。In the embodiment of the present invention, a plurality of slices are obtained from the solar cell splits; the slices include newly formed faces; the passivation material is applied to the newly formed faces of the slices; the passivation material on the newly formed faces is laser heated, The new surface generates a passivation film; and a solar cell module is produced based on the slice containing the passivation film. In the prior art, the newly formed surface during the splitting process has defects due to the thermal influence of laser scribing and mechanical stress. After the sunlight is irradiated, the photogenerated carriers in the solar cell module easily form a short circuit along the newly formed surface. The main reason is: the newly formed surface Dangling bonds, surface damage, or adsorption of impurities, etc., make the new surface easy to become the recombination center of minority carriers. In this application, the passivation material is applied to the new surface of the slice, and the passivation material on the new surface is laser-heated to form a passivation film on the new surface. The passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or hydrogen. The bond chemically passivates the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface. The negative fixed charge inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing minority carriers Recombination, increase the short-circuit current to increase the output power of the solar cell module. In addition, the laser heating facilitates the control of the heating area, which can avoid heating of other areas except the new surface, reducing the heat-affected area, and helping to increase the output power of the solar cell module.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.

图1示出了本发明实施例中的一种太阳能电池组件的生产方法步骤流程图;Figure 1 shows a flow chart of the steps of a method for producing a solar cell module in an embodiment of the present invention;

图2示出了本发明实施例中的一种太阳能电池裂片的步骤流程图;Figure 2 shows a flow chart of the steps of a solar cell split in an embodiment of the present invention;

图3示出了本发明实施例中的一种划线槽示意图;Figure 3 shows a schematic diagram of a scribing groove in an embodiment of the present invention;

图4示出了本发明实施例中的一种太阳能电池的剖视图;Figure 4 shows a cross-sectional view of a solar cell in an embodiment of the present invention;

图5示出了本发明实施例中的另一种太阳能电池组件的生产方法步骤流程图;Figure 5 shows a flow chart of the steps of another method for producing solar cell modules in an embodiment of the present invention;

图6示出了本发明实施例中的制作钝化材料的步骤流程图;Figure 6 shows a flow chart of the steps of making a passivation material in an embodiment of the present invention;

图7示出了本发明实施例中的一种太阳能电池组件生产设备的结构示意图。Fig. 7 shows a schematic structural diagram of a solar cell module production equipment in an embodiment of the present invention.

附图编号说明:Description of drawing number:

1-太阳能电池,11-划线槽,12-相对的两条划线槽之间的连接部分,70-后盖板材料,71-接口,72-处理器,73-存储器,74-总线。1-Solar cell, 11-scribing slot, 12-connection part between two opposite scribing slots, 70-back cover material, 71-interface, 72-processor, 73-memory, 74-bus.

具体实施例Specific embodiment

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

参照图1,图1示出了本发明实施例中的一种太阳能电池组件的生产方法步骤流程图。Referring to Fig. 1, Fig. 1 shows a flow chart of a method for producing a solar cell module in an embodiment of the present invention.

步骤101,对太阳能电池裂片,得到若干个切片;所述切片包括新生面。Step 101: Obtain several slices of the solar cell splits; the slices include newly formed surfaces.

在本发明实施例中,可以通过机械应力或激光对太阳能电池裂片,得到若干个切片。裂片得到多少个切片具体数量不作具体限定。裂片得到的各个切片均包括新生面。该新生面为太阳能电池裂片得到切片过程中的断裂面。新生面容易产生悬挂键、或存在表面损伤或吸附杂质等。在本发明实施例中,对此不作具体限定。In the embodiment of the present invention, several slices can be obtained by splitting the solar cell by mechanical stress or laser. The specific number of slices obtained by the lobes is not specifically limited. Each slice obtained from the lobes includes the new surface. The new surface is the fracture surface during the slicing process of the solar cell lobes. The new surface is prone to dangling bonds, surface damage or adsorption of impurities, etc. In the embodiment of the present invention, this is not specifically limited.

在本发明实施例中,可选的,参照图2所示,图2示出了本发明实施例中的一种太阳能电池裂片的步骤流程图。具体的上述步骤101可以包括:In the embodiment of the present invention, optionally, refer to FIG. 2, which shows a flow chart of the steps of a solar cell split in an embodiment of the present invention. The specific step 101 mentioned above may include:

步骤1011,在所述太阳能电池的两端分别设置划线槽;相对的两条所述划线槽共线于一条直线。In step 1011, scoring grooves are respectively provided at both ends of the solar cell; the two opposing scoring grooves are collinear in a straight line.

步骤1012,加热所述直线上两条所述划线槽之间的连接部分。Step 1012, heating the connecting part between the two scribe grooves on the straight line.

步骤1013,冷却加热后的所述连接部分,所述连接部分沿所述直线破裂,裂片得到若干个切片。Step 1013, cooling the heated connecting part, the connecting part ruptures along the straight line, and the lobes obtain several slices.

具体的,可以只在太阳能电池的两端设置划线槽,相对的两条划线槽共线于一条直线上。加热直线上两条划线槽之间的连接部分,冷却加热后的连接部分,该连接部分因为温度的冷热变化产生的应力使其沿该直线自动裂开,得到若干个切片。即,只在太阳能电池的两端设置划线槽,相对的两条划线槽之间的部分并没有设置划线槽,对太阳能电池的损伤更小,实现了低损裂片。Specifically, scoring grooves can be provided only at both ends of the solar cell, and the two opposing scoring grooves are collinear in a straight line. Heating the connecting part between the two scribe grooves on the straight line, cooling the heated connecting part, the connecting part is automatically split along the straight line due to the stress generated by the cold and hot changes in temperature, and several slices are obtained. That is, only scoring grooves are provided at both ends of the solar cell, and no scoring groove is provided between the two opposing scoring grooves, so that the solar cell is less damaged and low-loss splits are realized.

在本发明实施例中,上述划线槽的长度不作具体限定。例如,划线槽的长度可以为太阳能电池的长度的十分之一等。加热直线上两条划线槽之间的连接部分可以采用激光往复加热直线上两条划线槽之间的连接部分,采用激光加热便于通过控制激光减少对连接部分之外的其它部分加热,减少热应力影响。可选的,上述加热直线上两条划线槽之间的连接部分的加热温度可以控制在200-300℃,该温度范围内不仅便于后续通过热应力裂片,而且对连接部分的热影响也较小。In the embodiment of the present invention, the length of the above-mentioned scribing groove is not specifically limited. For example, the length of the scribing groove may be one-tenth of the length of the solar cell. The connecting part between the two scribing grooves on the heating line can be heated by laser reciprocating heating the connecting part between the two scribing grooves on the straight line. The use of laser heating is convenient to control the laser to reduce the heating of other parts except the connecting part. Influence of thermal stress. Optionally, the heating temperature of the connecting part between the two scribe grooves on the heating straight line can be controlled at 200-300°C. This temperature range not only facilitates the subsequent passage of the thermal stress cracks, but also has a greater thermal impact on the connecting part. small.

在本发明实施例中,可选的,上述划线槽的深度小于或等于太阳能电池厚度的一半,即划线槽部分并没有将太阳能电池完全切透,只切割了太阳能电池厚度的一半或更小,对太阳能电池的损伤更小,且利于裂片。In the embodiment of the present invention, optionally, the depth of the above-mentioned scoring groove is less than or equal to half of the thickness of the solar cell, that is, the scoring groove does not completely cut through the solar cell, but only cuts half or more of the thickness of the solar cell. Small, the damage to the solar cell is less, and it is conducive to splitting.

参照图3所示,图3示出了本发明实施例中的一种划线槽示意图。只在太阳能电池1的两端设置划线槽11,相对的两条划线槽11共线于一条直线L1上。加热直线L1上两条划线槽11之间的连接部分12如图3中虚线段所示的部分,冷却加热后的连接部分12,该连接部分12因为温度的冷热变化产生的应力使其沿该直线L1自动裂开,得到若干个切片。Referring to FIG. 3, FIG. 3 shows a schematic diagram of a scribing groove in an embodiment of the present invention. The scoring grooves 11 are only provided at both ends of the solar cell 1, and the two opposing scoring grooves 11 are collinear on a straight line L1. The connecting portion 12 between the two scribe grooves 11 on the heating straight line L1 is shown by the dotted line in Fig. 3. The connecting portion 12 is cooled and heated, and the connecting portion 12 is caused by the stress caused by the temperature change. It splits automatically along the straight line L1, and several slices are obtained.

参照图4所示,图4示出了本发明实施例中的一种太阳能电池的剖视图。图4中,划线槽11的深度h1小于或等于太阳能电池1厚度h2的一半。Referring to FIG. 4, FIG. 4 shows a cross-sectional view of a solar cell in an embodiment of the present invention. In FIG. 4, the depth h1 of the scribe groove 11 is less than or equal to half of the thickness h2 of the solar cell 1.

步骤102,在所述切片的所述新生面涂抹钝化材料。Step 102: Apply a passivation material on the fresh surface of the slice.

在本发明实施例中,可以在切片的新生面涂抹钝化材料。该钝化材料在一定温度下能够生成钝化膜。In the embodiment of the present invention, a passivation material can be applied to the new surface of the slice. The passivation material can generate a passivation film at a certain temperature.

在本发明实施例中,在切片的新生面涂抹钝化材料,后续对新生面的钝化材料加热后,钝化材料会在在新生面生成钝化膜,通过该钝化膜向新生面中引入了氢原子或其他离子形成离子键或氢键对新生面的悬挂键进行化学钝化,或者,通过该钝化膜在新生面中引入负的固定电荷,该负的固定电荷抑制少数载流子向硅基底的表面扩散,进而防止少数载流子复合,增大短路电流,以提升太阳能电池组件的输出功率。In the embodiment of the present invention, the passivation material is applied to the new surface of the slice, and after the passivation material on the new surface is subsequently heated, the passivation material will generate a passivation film on the new surface through which hydrogen atoms are introduced into the new surface. Or other ions form ionic bonds or hydrogen bonds to chemically passivate the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface, and the negative fixed charge inhibits minority carriers from going to the surface of the silicon substrate. Diffusion prevents the recombination of minority carriers and increases the short-circuit current to increase the output power of the solar cell module.

在本发明实施例中,上述步骤102可以包括下述步骤中的至少一种:在所述切片的所述新生面雾化涂抹所述钝化材料;在所述切片的所述新生面刷涂所述钝化材料;在所述切片的所述新生面棒涂所述钝化材料;在所述切片的所述新生面喷墨涂抹所述钝化材料。In the embodiment of the present invention, the above step 102 may include at least one of the following steps: spraying the passivation material on the fresh surface of the slice; brushing the passivation material on the fresh surface of the slice Passivation material; apply the passivation material on the newly formed surface of the slice; ink-jet paint the passivation material on the newly formed surface of the slice.

具体的,可以通过雾化涂抹的方式,在切片的新生面涂抹上述钝化材料。具体的加热钝化材料并雾化喷涂在切片的新生面上。可以通过控制雾化浓度、新生面与雾化喷涂之间的距离、喷头时间等控制喷涂在新生面上的钝化材料量。也可以人工或机械通过刷涂的方式,在切片的新生面涂抹上述钝化材料。也可以采用棒涂的方式,在切片的新生面涂抹上述钝化材料。还可以采用喷墨涂抹的方式,在切片的新生面涂抹上述钝化材料。在本发明实施例中,对此不作具体限定。上述涂抹钝化材料的途径基本能够实现自动刷涂,能够实现连续化生产,生产效率高,而且上述涂抹方式如,雾化涂抹、棒涂、喷墨涂抹等可以实现精准涂抹,不会将钝化材料涂抹至除新生面之外的其它区域,能够避免浪费。Specifically, the above-mentioned passivation material can be smeared on the new surface of the slice by means of atomization smearing. The specific heating passivation material is sprayed on the new surface of the slice by atomization. The amount of passivation material sprayed on the new surface can be controlled by controlling the atomization concentration, the distance between the new surface and the atomized spraying, and the nozzle time. It is also possible to apply the passivation material on the new surface of the slice manually or mechanically by brushing. Bar coating can also be used to apply the above passivation material on the new surface of the slice. It is also possible to use inkjet coating to apply the above passivation material on the new surface of the slice. In the embodiment of the present invention, this is not specifically limited. The above-mentioned method of applying passivation materials can basically realize automatic brushing, continuous production, and high production efficiency. Moreover, the above-mentioned smearing methods such as atomized smearing, stick smearing, inkjet smearing, etc. can achieve precise smearing without blunt The chemical material is applied to other areas except the new surface to avoid waste.

在本发明实施例中,可以通过控制涂抹的速度、涂抹时间等控制涂抹在新生面上的钝化材料量。在本发明实施例中,对此不作具体限定。In the embodiment of the present invention, the amount of passivation material smeared on the fresh surface can be controlled by controlling the smearing speed and smearing time. In the embodiment of the present invention, this is not specifically limited.

步骤103,对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜。Step 103, laser heating the passivation material on the new surface to generate a passivation film on the new surface.

在本发明实施例中,可以对新生面的钝化材料激光加热,在新生面生成钝化膜。通过激光加热便于控制加热区域,能够避免除了新生面之外的其它区域受热,减少了热影响区域,有利于提升太阳能电池组件的输出功率。可以将切片的新生面朝向激光,激光直接照射该新生面,进而尽可能的减少热影响区域。In the embodiment of the present invention, the passivation material on the new surface can be laser heated to generate a passivation film on the new surface. The laser heating facilitates the control of the heating area, which can avoid the heating of other areas except the new surface, reduce the heat-affected area, and help increase the output power of the solar cell module. The new surface of the slice can be directed toward the laser, and the laser directly irradiates the new surface, thereby reducing the heat-affected area as much as possible.

在本发明实施例中,可以根据钝化材料的不同具体设置和使得加热温度和加热波长等,在本发明实施例中,对此不作具体限定。In the embodiment of the present invention, the heating temperature and the heating wavelength may be set according to different specific settings of the passivation material and the heating temperature and the heating wavelength, etc., which are not specifically limited in the embodiment of the present invention.

可选的,激光加热过程中,激光波长可以为300nm至1100nm,发射激光的激光器的输出功率可以为5-25w,激光器发出的激光的脉冲频率为1-20次每秒。上述激光能够快速加热钝化材料,且不会给切片带来较多热影响,有利于提升太阳能电池组件的输出功率。在本发明实施例中,可以采用椭圆形的激光光斑或线激光光斑等加热钝化材料,进而将激光聚焦在需要加热的区域,其它区域尽可能少的受到热影响。Optionally, during the laser heating process, the laser wavelength may be 300nm to 1100nm, the output power of the laser emitting laser may be 5-25w, and the pulse frequency of the laser emitted by the laser may be 1-20 times per second. The above-mentioned laser can quickly heat the passivation material without causing much thermal impact on the slicing, which is beneficial to increase the output power of the solar cell module. In the embodiment of the present invention, an elliptical laser spot or a line laser spot can be used to heat the passivation material, so as to focus the laser on the area that needs to be heated, and other areas are affected as little as possible by heat.

例如,采用包含绿光与红外光波长的激光器组合发射激光,例如,可以采用532nm的激光器和800nm的激光器组合发射激光。For example, a combination of lasers containing green light and infrared light wavelengths may be used to emit laser light. For example, a combination of a 532nm laser and an 800nm laser may be used to emit laser light.

在本发明实施例中,可选的,可以采用激光束垂直照射上述新生面的所 述钝化材料,在所述新生面生成钝化膜。即,采用激光束垂直照射新生面的钝化材料,进而将激光聚焦在需要加热的区域,其它区域尽可能少的受到热影响。In the embodiment of the present invention, optionally, a laser beam may be used to vertically irradiate the passivation material on the new surface to form a passivation film on the new surface. That is, the laser beam is used to irradiate the passivation material of the new surface vertically, and then the laser is focused on the area that needs to be heated, and the other areas are affected as little as possible by the heat.

步骤104,基于包含所述钝化膜的切片制作太阳能电池组件。Step 104: Fabricate a solar cell module based on the slice containing the passivation film.

在本发明实施例中,可以采用包含有上述钝化膜的切片,经过排版、层压等工序制作得到太阳能电池组件。该太阳能电池组件的类型等不作具体限定。In the embodiment of the present invention, a slice containing the above-mentioned passivation film can be used to produce a solar cell module through processes such as typesetting and lamination. The type and the like of the solar cell module are not specifically limited.

本发明实施例中,在切片的新生面涂抹钝化材料,对新生面的钝化材料激光加热,在新生面生成钝化膜,通过该钝化膜向新生面中引入了氢原子或其他离子形成离子键或氢键对新生面的悬挂键进行化学钝化,或者,通过该钝化膜在新生面中引入负的固定电荷,该负的固定电荷抑制少数载流子向硅基底的表面扩散,进而防止少数载流子复合,增大短路电流,以提升太阳能电池组件的输出功率。而且通过激光加热便于控制加热区域,能够避免除了新生面之外的其它区域受热,减少了热影响区域,有利于提升太阳能电池组件的输出功率。In the embodiment of the present invention, the passivation material is applied to the new surface of the slice, and the passivation material on the new surface is laser-heated to form a passivation film on the new surface. The passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or The hydrogen bond chemically passivates the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface. The negative fixed charge inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing minority carriers Sub-combination to increase the short-circuit current to increase the output power of the solar cell module. In addition, the laser heating facilitates the control of the heating area, which can avoid heating of other areas except the new surface, reducing the heat-affected area, and helping to increase the output power of the solar cell module.

在本发明实施例中,参照图5,图5示出了本发明实施例中的另一种太阳能电池组件的生产方法步骤流程图。In the embodiment of the present invention, referring to FIG. 5, FIG. 5 shows a flow chart of another method for producing a solar cell module in an embodiment of the present invention.

步骤201,对太阳能电池裂片,得到若干个切片;所述切片包括新生面。Step 201: Obtain several slices of the solar cell splits; the slices include newly formed surfaces.

在本发明实施例中,该步骤201可以参照前述步骤101,为了避免重复,此处不再赘述。In the embodiment of the present invention, this step 201 can refer to the aforementioned step 101, and in order to avoid repetition, it will not be repeated here.

步骤202,基于钝化剂和溶剂制作钝化材料,或,基于钝化剂、溶剂和粘合剂制作钝化材料。In step 202, a passivation material is produced based on a passivator and a solvent, or a passivation material is produced based on a passivator, a solvent, and an adhesive.

在本发明实施例中可以在溶剂中加热钝化剂制作得到钝化材料。或者,在溶剂中加入钝化剂、粘合剂等制作得到钝化材料。In the embodiment of the present invention, the passivation material can be produced by heating the passivation agent in a solvent. Alternatively, a passivating agent, adhesive, etc. are added to the solvent to produce a passivation material.

可选的,钝化剂可以包括:氧化铝、(氧化铝)x(氧化钛)1-x合金、钝化玻璃粉、二硫烯化合物、硅酞菁、氧化镓、二氧化锡、2,2-联吡啶、4,4-联吡啶、邻菲啰啉、全氟磺酸-聚四氟乙烯共聚物中的至少一种。上述x可以为大于或等于1的整数。Optionally, the passivating agent may include: aluminum oxide, (aluminum oxide) x (titanium oxide) 1-x alloy, passivation glass powder, disulfide compound, silicon phthalocyanine, gallium oxide, tin dioxide, 2, At least one of 2-bipyridine, 4,4-bipyridine, o-phenanthroline, and perfluorosulfonic acid-polytetrafluoroethylene copolymer. The aforementioned x may be an integer greater than or equal to 1.

可选的,溶剂可以包括:异丙醇、丁基卡必醇、丁基卡必醇醋酸酯、松油醇中的至少一种。Optionally, the solvent may include: at least one of isopropanol, butyl carbitol, butyl carbitol acetate, and terpineol.

可选的,粘合剂可以包括:乙基纤维素、羟乙基纤维素或醋酸丁酸纤维素中的至少一种。Optionally, the binder may include at least one of ethyl cellulose, hydroxyethyl cellulose, or cellulose acetate butyrate.

上述材质形成的钝化材料激光加热后生成钝化膜,该钝化膜向新生面中引入了氢原子或其他离子形成离子键或氢键对新生面的悬挂键进行化学钝化,或者,该钝化膜在新生面中引入负的固定电荷,该负的固定电荷抑制少数载流子向硅基底的表面扩散,进而防止少数载流子复合,增大短路电流,以提升太阳能电池组件的输出功率。The passivation material formed by the above material is heated by laser to generate a passivation film. The passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or hydrogen bonds to chemically passivate the dangling bonds of the new surface, or the passivation The film introduces a negative fixed charge in the new surface, which inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing the recombination of minority carriers, increasing the short-circuit current, and increasing the output power of the solar cell module.

可选的,上述钝化玻璃粉为:质量比例为50~80%的氧化铅、质量比例5~20%的二氧化硅、质量比例2~20%的三氧化二铝组成的混合物;该钝化玻璃粉的平均粒径小于4微米。上述材质的钝化玻璃粉具有良好的化学稳定性等,而且该粒径的钝化玻璃粉不仅制作简便,而且,后续利于涂抹均匀,且容易形成均匀、光滑、无针孔的钝化膜。Optionally, the above-mentioned passivation glass powder is: a mixture composed of lead oxide with a mass ratio of 50 to 80%, silicon dioxide with a mass ratio of 5 to 20%, and aluminum oxide with a mass ratio of 2 to 20%; the passivation The average particle size of the glass powder is less than 4 microns. The passivation glass powder of the above material has good chemical stability, etc., and the passivation glass powder of this particle size is not only easy to manufacture, but also facilitates uniform application in the subsequent, and is easy to form a uniform, smooth, and pinhole-free passivation film.

例如,钝化玻璃粉可以为:质量比例为70%的氧化铅、质量比例15%的二氧化硅、质量比例15%的三氧化二铝组成的混合物。For example, the passivation glass powder may be a mixture composed of 70% by mass of lead oxide, 15% by mass of silica, and 15% by mass of aluminum oxide.

具体的,玻璃钝化粉中的SiO 2能提高玻璃的化学稳定性。玻璃钝化粉中的PbO也具有良好的化学稳定性。玻璃钝化粉中的Al 2O 3具有高介电常数,较好的抗化学腐蚀性。玻璃钝化粉中的Al 2O 3与B 2O 3相似的负电荷效应具有极佳的阻挡Na+迁移的能力,使得钝化玻璃粉中Na+迁移率比在主要成分为SiO 2的玻璃中约低六个数量级。玻璃钝化粉中的Al 2O 3具有负的固定电荷,由该固定电荷产生的场效应而产生钝化效果。如,通过在P型硅基底的表面上形成由具有负的固定电荷的Al 2O 3膜构成的钝化膜,从而抑制作为少数载流子的电子向硅基底的表面的扩散,能够防止载流子的复合,增大短路电流。 Specifically, the SiO 2 in the glass passivation powder can improve the chemical stability of the glass. PbO in glass passivation powder also has good chemical stability. The Al 2 O 3 in the glass passivation powder has a high dielectric constant and good chemical corrosion resistance. Glass powder passivated Al 2 O 3 is similar to the negative charge effect B 2 O 3 has excellent ability to migrate blocking Na +, Na + in the glass frit so that the passivation mobility than the main component is SiO 2 glass for about Six orders of magnitude lower. The Al 2 O 3 in the glass passivation powder has a negative fixed charge, and the passivation effect is produced by the field effect generated by the fixed charge. For example, by forming a passivation film composed of an Al 2 O 3 film with a negative fixed charge on the surface of a P-type silicon substrate, the diffusion of electrons as minority carriers to the surface of the silicon substrate can be suppressed, and the carrier can be prevented. The recombination of currents increases the short-circuit current.

同时,玻璃钝化粉中的Al 2O 3与B 2O 3相似的负电荷效应具有极佳的阻挡Na+迁移的能力,能够极大的阻挡后续层压过程中使用的盖板玻璃中的Na+向硅基底方向迁移,从而抑制作为少数载流子的电子向硅基底的表面的扩散,能够防止载流子的复合,增大短路电流,有利于提升太阳能电池组件的稳定性。 At the same time, the negative charge effect of Al 2 O 3 in the glass passivation powder is similar to that of B 2 O 3 , which has an excellent ability to block the migration of Na+, and can greatly block the Na+ in the cover glass used in the subsequent lamination process. Migrate toward the silicon substrate, thereby inhibiting the diffusion of electrons as minority carriers to the surface of the silicon substrate, preventing carrier recombination, increasing short-circuit current, and improving the stability of the solar cell module.

在钝化材料包括:钝化玻璃粉、丁基卡必醇、乙基纤维素的情况下,在该钝化材料中钝化玻璃粉的质量份数可以为1-2.5,丁基卡必醇和乙基纤维素两者之和对应的质量份数可以为:1。在丁基卡必醇和乙基纤维素两者之 和中:丁基卡必醇与乙基纤维素的质量比例可以为:100:(1~3)。上述比例和材质的钝化材料粘度利于涂抹,且钝化膜的钝化好。When the passivation material includes: passivation glass powder, butyl carbitol, ethyl cellulose, the mass parts of the passivation glass powder in the passivation material can be 1-2.5, butyl carbitol and The mass part corresponding to the sum of the two ethyl cellulose can be: 1. In the sum of butyl carbitol and ethyl cellulose: the mass ratio of butyl carbitol to ethyl cellulose can be: 100: (1 to 3). The viscosity of the passivation material of the above ratio and material is good for smearing, and the passivation of the passivation film is good.

例如,在钝化材料包括:钝化玻璃粉、丁基卡必醇、乙基纤维素的情况下,在该钝化材料中钝化玻璃粉的质量份数可以为100份,丁基卡必醇和乙基纤维素两者之和对应的质量份数可以为50份。在50份的丁基卡必醇和乙基纤维素两者之和中:丁基卡必醇的质量分数可以为49份,乙基纤维素的质量份数可以为1份。For example, when the passivation material includes: passivation glass powder, butyl carbitol, ethyl cellulose, the mass parts of the passivation glass powder in the passivation material can be 100 parts, and the butyl carbitol The mass parts corresponding to the sum of both alcohol and ethyl cellulose may be 50 parts. In the sum of 50 parts of butyl carbitol and ethyl cellulose: the mass fraction of butyl carbitol can be 49 parts, and the mass fraction of ethyl cellulose can be 1 part.

在本发明实施例中,参照图6,图6示出了本发明实施例中的制作钝化材料的步骤流程图。在钝化剂包括:(氧化铝)x(氧化钛)1-x合金的情况下,上述步骤202可以包括:In the embodiment of the present invention, referring to FIG. 6, FIG. 6 shows a flow chart of the steps of making a passivation material in an embodiment of the present invention. In the case where the passivation agent includes: (aluminum oxide) x (titanium oxide) 1-x alloy, the above step 202 may include:

步骤2021,对氧化铝进行溶胶-凝胶法处理,得到第一胶体。In step 2021, the alumina is processed by a sol-gel method to obtain a first colloid.

步骤2022,对氧化钛进行溶胶-凝胶法处理,得到第二胶体。Step 2022, sol-gel processing the titanium oxide to obtain a second colloid.

步骤2023,混合所述第一胶体、所述第二胶体和所述溶剂,并将混合后的胶体超声分散形成所述钝化材料。Step 2023, mixing the first colloid, the second colloid and the solvent, and ultrasonically dispersing the mixed colloid to form the passivation material.

具体的,可以对氧化铝进行溶胶-凝胶法处理,得到第一胶体,对氧化钛进行溶胶-凝胶法处理,得到第二胶体。混合上述第一胶体、第二胶体和上述溶剂,并将混合后的胶体超声分散形成均匀一致的钝化材料。Specifically, alumina can be processed by a sol-gel method to obtain a first colloid, and titanium oxide can be processed by a sol-gel method to obtain a second colloid. The first colloid, the second colloid and the solvent are mixed, and the mixed colloid is ultrasonically dispersed to form a uniform passivation material.

在本发明实施例中,可选的,在钝化剂包括:(氧化铝)x(氧化钛)1-x合金的情况下,钝化剂中的铝元素与钛元素的质量比例大于3:1,容易制得均匀、光滑、无针孔的钝化膜,且钝化效果较好。In the embodiment of the present invention, optionally, when the passivation agent includes: (aluminum oxide) x (titanium oxide) 1-x alloy, the mass ratio of aluminum element to titanium element in the passivation agent is greater than 3: 1. It is easy to produce a uniform, smooth, and pinhole-free passivation film, and the passivation effect is better.

步骤203,在所述切片的所述新生面涂抹钝化材料。Step 203: Apply a passivation material on the fresh surface of the slice.

该步骤203可以参照上述步骤102,为了避免重复,此处不再赘述。This step 203 can refer to the above step 102, in order to avoid repetition, it will not be repeated here.

步骤204,在氧气环境中,对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜。Step 204, laser heating the passivation material on the newly formed surface in an oxygen environment to generate a passivation film on the newly formed surface.

在本发明实施例中,上述步骤204可以参照上述步骤103,需要说明的是,在氧气环境中,对新生面的钝化材料激光加热,可以更大程度上减少新生面的悬挂键,从而降低漏电流。烧结后的钝化膜中固定的负电荷密度介于+7×10 11/cm 2至+15×10 11/cm 2,当钝化膜内有负电荷时,会在新生面内感生相应数量的正电荷,于是新生面的耗尽层向n区继续展宽,而在p+区耗尽层宽度向n区收窄,由于p+区和n区的掺杂浓度差异较大,n区展宽的宽度 远大于p区收窄的宽度,所以整个耗尽层宽度就大于新生面无电荷时的宽度,降低了表面电场,并且钝化膜能有效阻挡外界杂质和气体的影响,化学性能稳定,具有较强的耐酸碱性。 In the embodiment of the present invention, the above step 204 can refer to the above step 103. It should be noted that in an oxygen environment, laser heating of the passivation material on the new surface can reduce the dangling bonds of the new surface to a greater extent, thereby reducing leakage current . The fixed negative charge density in the sintered passivation film is between +7×10 11 /cm 2 to +15×10 11 /cm 2 , when there is negative charge in the passivation film, a corresponding amount will be induced in the new surface The depletion layer of the new surface continues to expand toward the n region, and the width of the depletion layer in the p+ region narrows toward the n region. Due to the large difference in doping concentration between the p+ region and the n region, the widening width of the n region is far greater Because the width of the p-zone is narrowed, the width of the entire depletion layer is larger than the width of the new surface without charge, which reduces the surface electric field, and the passivation film can effectively block the influence of external impurities and gases, with stable chemical properties and strong Acid and alkali resistance.

在本发明实施例中,可选的,在钝化剂包括钝化玻璃粉的情况下,激光加热的温度为600-900℃。在钝化剂不包括钝化玻璃粉的情况下,激光加热的温度为200-250℃。在钝化剂包括钝化玻璃粉的情况下,由于钝化玻璃粉中的SiO 2具有较高的成型温度因此,需要较高的加热温度。但是,由于采用激光加热,只是在新生面加热,而其它区域不加热,可以尽可能的将加热影响限制在较小的范围内。在钝化剂不包括钝化玻璃粉的情况下,激光加热的温度为200-250℃,加热温度小,加热影响小。 In the embodiment of the present invention, optionally, when the passivation agent includes passivation glass powder, the temperature of the laser heating is 600-900°C. In the case that the passivation agent does not include the passivation glass powder, the laser heating temperature is 200-250°C. In the case where the passivating agent includes passivation glass powder, since SiO 2 in the passivation glass powder has a higher molding temperature, a higher heating temperature is required. However, due to the use of laser heating, only the new surface is heated, and the other areas are not heated, so the heating effect can be limited as much as possible to a small range. In the case that the passivation agent does not include the passivation glass powder, the laser heating temperature is 200-250°C, the heating temperature is small, and the heating effect is small.

步骤205,基于包含所述钝化膜的切片制作太阳能电池组件。Step 205: Fabricate a solar cell module based on the slice containing the passivation film.

该步骤205可以参照上述步骤104,为了避免重复,此处不再赘述。This step 205 can refer to the above step 104, and in order to avoid repetition, it will not be repeated here.

本发明实施例中,在切片的新生面涂抹钝化材料,对新生面的钝化材料激光加热,在新生面生成钝化膜,通过该钝化膜向新生面中引入了氢原子或其他离子形成离子键或氢键对新生面的悬挂键进行化学钝化,或者,通过该钝化膜在新生面中引入负的固定电荷,该负的固定电荷抑制少数载流子向硅基底的表面扩散,进而防止少数载流子复合,增大短路电流,以提升太阳能电池组件的输出功率。而且通过激光加热便于控制加热区域,能够避免除了新生面之外的其它区域受热,减少了热影响区域,有利于提升太阳能电池组件的输出功率。In the embodiment of the present invention, the passivation material is applied to the new surface of the slice, and the passivation material on the new surface is laser-heated to form a passivation film on the new surface. The passivation film introduces hydrogen atoms or other ions into the new surface to form ionic bonds or The hydrogen bond chemically passivates the dangling bonds of the new surface, or, through the passivation film, a negative fixed charge is introduced into the new surface. The negative fixed charge inhibits the diffusion of minority carriers to the surface of the silicon substrate, thereby preventing minority carriers Sub-combination to increase the short-circuit current to increase the output power of the solar cell module. In addition, the laser heating facilitates the control of the heating area, which can avoid heating of other areas except the new surface, reducing the heat-affected area, and helping to increase the output power of the solar cell module.

需要说明的是,对于方法实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本申请实施例并不受所描述的动作顺序的限制,因为依据本申请实施例,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作并不一定都是本申请实施例所必须的。It should be noted that for the method embodiments, for the sake of simple description, they are all expressed as a series of action combinations, but those skilled in the art should know that the embodiments of the present application are not limited by the described sequence of actions, because According to the embodiments of the present application, certain steps may be performed in other order or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in the specification are all preferred embodiments, and the actions involved are not necessarily required by the embodiments of the present application.

本发明实施例中,还提供一种太阳能电池组件,该太阳能电池组件由前述太阳能电池组件生产方法的生产得到,且能达到相同的技术效果,为了避免重复,此处不再赘述。In the embodiment of the present invention, there is also provided a solar cell module, which is produced by the aforementioned solar cell module production method and can achieve the same technical effect. In order to avoid repetition, it will not be repeated here.

图7示出了本发明实施例的一种太阳能电池组件生产设备的结构示意图。Fig. 7 shows a schematic structural diagram of a solar cell module production equipment according to an embodiment of the present invention.

如图7所示,本发明实施例提供的太阳能电池组件生产设备可以包括:接口71、处理器72、存储器73及总线74;其中,所述总线74,用于实现所述接口71、所述处理器72和所述存储器73之间的连接通信;所述存储器73存储有可执行程序,所述处理器72,用于执行所述存储器73中存储的可执行程序,以实现如图1、图2、图5、图6,或太阳能电池组件生产的步骤,并能达到相同或相似的效果,为了避免重复,此处不再赘述。As shown in Figure 7, the solar cell module production equipment provided by the embodiment of the present invention may include: an interface 71, a processor 72, a memory 73, and a bus 74; wherein the bus 74 is used to implement the interface 71, the The connection and communication between the processor 72 and the memory 73; the memory 73 stores an executable program, and the processor 72 is configured to execute the executable program stored in the memory 73, so as to realize as shown in Fig. 1, Figure 2, Figure 5, Figure 6, or the steps of solar cell module production, and can achieve the same or similar effects, in order to avoid repetition, will not be repeated here.

本发明还提供一种计算机可读存储介质,所述计算机可读存储介质存储有一个或者多个可执行程序,所述一个或者多个可执行程序可被一个或者多个处理器执行,以实现如图1、图2、图5、图6,或太阳能电池组件生产的步骤,并能达到相同或相似的效果,为了避免重复,此处不再赘述。The present invention also provides a computer-readable storage medium, the computer-readable storage medium stores one or more executable programs, and the one or more executable programs can be executed by one or more processors to realize As shown in Figure 1, Figure 2, Figure 5, Figure 6, or the steps of solar cell module production, and can achieve the same or similar effects, in order to avoid repetition, it will not be repeated here.

上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention are described above with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art are Under the enlightenment of the present invention, many forms can be made without departing from the purpose of the present invention and the protection scope of the claims, and these all fall within the protection of the present invention.

Claims (15)

一种太阳能电池组件生产方法,其特征在于,包括:A method for producing solar cell modules, which is characterized in that it comprises: 对太阳能电池裂片,得到若干个切片;所述切片包括新生面;Obtain several slices of the solar cell lobes; the slices include newly formed surfaces; 在所述切片的所述新生面涂抹钝化材料;Smear passivation material on the new surface of the slice; 对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜;Laser heating the passivation material on the new surface to generate a passivation film on the new surface; 基于包含所述钝化膜的切片制作太阳能电池组件。The solar cell module is produced based on the slice containing the passivation film. 根据权利要求1所述的方法,其特征在于,所述在所述切片的所述新生面涂抹钝化材料之前,还包括:The method according to claim 1, wherein before applying a passivation material on the fresh surface of the slice, the method further comprises: 基于钝化剂和溶剂制作钝化材料,或,基于钝化剂、溶剂和粘合剂制作钝化材料。Make passivating materials based on passivating agents and solvents, or make passivating materials based on passivating agents, solvents and adhesives. 根据权利要求2所述的方法,其特征在于,所述钝化剂包括:氧化铝、(氧化铝)x(氧化钛)1-x合金、钝化玻璃粉、二硫烯化合物、硅酞菁、氧化镓、二氧化锡、2,2-联吡啶、4,4-联吡啶、邻菲啰啉、全氟磺酸-聚四氟乙烯共聚物中的至少一种;The method according to claim 2, wherein the passivation agent comprises: aluminum oxide, (aluminum oxide) x (titanium oxide) 1-x alloy, passivation glass powder, dithioene compound, silicon phthalocyanine , At least one of gallium oxide, tin dioxide, 2,2-bipyridine, 4,4-bipyridine, o-phenanthroline, perfluorosulfonic acid-polytetrafluoroethylene copolymer; 所述溶剂包括:异丙醇、丁基卡必醇、丁基卡必醇醋酸酯、松油醇中的至少一种;The solvent includes: at least one of isopropanol, butyl carbitol, butyl carbitol acetate, and terpineol; 所述粘合剂包括:乙基纤维素、羟乙基纤维素或醋酸丁酸纤维素中的至少一种。The binder includes at least one of ethyl cellulose, hydroxyethyl cellulose, or cellulose acetate butyrate. 根据权利要求3至所述的方法,其特征在于,所述钝化玻璃粉为:质量比例为50~80%的氧化铅、质量比例5~20%的二氧化硅、质量比例2~20%的三氧化二铝组成的混合物;所述钝化玻璃粉的平均粒径小于4微米。The method according to claim 3, wherein the passivation glass powder is: lead oxide with a mass ratio of 50 to 80%, silicon dioxide with a mass ratio of 5 to 20%, and a mass ratio of 2 to 20%. The average particle size of the passivated glass powder is less than 4 microns. 根据权利要求3所述的方法,其特征在于,在所述钝化材料包括:钝化玻璃粉、丁基卡必醇、乙基纤维素的情况下,在所述钝化材料中所述钝化玻璃粉的质量份数为1-2.5,所述丁基卡必醇和所述乙基纤维素两者之和对应的质量份数为:1;The method according to claim 3, characterized in that, in the case that the passivation material comprises: passivation glass powder, butyl carbitol, ethyl cellulose, the passivation material in the passivation material The mass parts of the glass powder is 1-2.5, and the corresponding mass parts of the sum of the butyl carbitol and the ethyl cellulose is: 1; 在所述丁基卡必醇和所述乙基纤维素两者之和中:所述丁基卡必醇与所述乙基纤维素的质量比例为:100:(1~3)。In the sum of the butyl carbitol and the ethyl cellulose: the mass ratio of the butyl carbitol to the ethyl cellulose is: 100: (1 to 3). 根据权利要求3所述的方法,其特征在于,在所述钝化剂包括:(氧化铝)x(氧化钛)1-x合金的情况下,所述基于钝化剂和溶剂制作钝化材料,包括:The method according to claim 3, characterized in that, in the case that the passivation agent comprises: (aluminum oxide) x (titanium oxide) 1-x alloy, the passivation material is made based on the passivation agent and solvent ,include: 对氧化铝进行溶胶-凝胶法处理,得到第一胶体;Sol-gel processing the alumina to obtain the first colloid; 对氧化钛进行溶胶-凝胶法处理,得到第二胶体;Sol-gel processing the titanium oxide to obtain the second colloid; 混合所述第一胶体、所述第二胶体和所述溶剂,并将混合后的胶体超声分散形成所述钝化材料。The first colloid, the second colloid and the solvent are mixed, and the mixed colloid is ultrasonically dispersed to form the passivation material. 根据权利要求6所述的方法,其特征在于,所述钝化剂中所述铝元素与所述钛元素的质量比例大于3:1。The method according to claim 6, wherein the mass ratio of the aluminum element to the titanium element in the passivation agent is greater than 3:1. 根据权利要求1所述的方法,其特征在于,所述在所述切片的所述新生面涂抹钝化材料,包括下述步骤中的至少一种:The method according to claim 1, wherein the applying passivation material on the new surface of the slice comprises at least one of the following steps: 在所述切片的所述新生面雾化涂抹所述钝化材料;Atomizing and smearing the passivation material on the new surface of the slice; 在所述切片的所述新生面刷涂所述钝化材料;Brushing the passivation material on the new surface of the slice; 在所述切片的所述新生面棒涂所述钝化材料;Coating the passivation material on the fresh noodle stick of the slice; 在所述切片的所述新生面喷墨涂抹所述钝化材料。Inkjet coating the passivation material on the new surface of the slice. 根据权利要求3所述的方法,其特征在于,在所述钝化剂包括钝化玻璃粉的情况下,所述激光加热的温度为600-900℃;The method according to claim 3, characterized in that, in the case where the passivation agent includes passivation glass powder, the temperature of the laser heating is 600-900°C; 在所述钝化剂不包括钝化玻璃粉的情况下,所述激光加热的温度为200-250℃。In the case that the passivation agent does not include passivation glass powder, the temperature of the laser heating is 200-250°C. 根据权利要求1所述的方法,其特征在于,所述对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜,包括:The method according to claim 1, wherein the laser heating the passivation material on the newly formed surface to generate a passivation film on the newly formed surface comprises: 采用激光束垂直照射所述新生面的所述钝化材料,在所述新生面生成钝化膜。A laser beam is used to vertically irradiate the passivation material on the new surface to generate a passivation film on the new surface. 根据权利要求1所述的方法,其特征在于,所述对太阳能电池裂片,得到若干个切片,包括:The method according to claim 1, characterized in that, obtaining a plurality of slices by splitting the solar cell includes: 在所述太阳能电池的两端分别设置划线槽;相对的两条所述划线槽共线于一条直线;Scribing grooves are respectively provided at both ends of the solar cell; the two opposite scribing grooves are collinear in a straight line; 加热所述直线上两条所述划线槽之间的连接部分;Heating the connecting part between the two scribe grooves on the straight line; 冷却加热后的所述连接部分,所述连接部分沿所述直线破裂,裂片得到若干个切片。After cooling the heated connecting part, the connecting part ruptures along the straight line, and the lobes obtain several slices. 根据权利要求11所述的方法,其特征在于,所述加热温度为200-300℃;所述划线槽的深度小于或等于所述太阳能电池厚度的一半。The method according to claim 11, wherein the heating temperature is 200-300°C; the depth of the scribe groove is less than or equal to half of the thickness of the solar cell. 根据权利要求1所述的方法,其特征在于,所述对所述新生面的所 述钝化材料激光加热,在所述新生面生成钝化膜,包括:The method according to claim 1, wherein the laser heating the passivation material on the new surface to generate a passivation film on the new surface comprises: 在氧气环境中,对所述新生面的所述钝化材料激光加热,在所述新生面生成钝化膜。In an oxygen environment, laser heating of the passivation material on the newly formed surface generates a passivation film on the newly formed surface. 根据权利要求1所述的方法,其特征在于,所述激光的波长为300nm至1100nm,发射所述激光的激光器的输出功率为5-25w;所述激光器发出的激光的脉冲频率为1-20次每秒。The method according to claim 1, wherein the wavelength of the laser is 300nm to 1100nm, the output power of the laser emitting the laser is 5-25w; the pulse frequency of the laser emitted by the laser is 1-20 Times per second. 一种太阳能电池组件,其特征在于,所述太阳能电池组件由权利要求1至14中任一所述的方法生产。A solar cell module, characterized in that the solar cell module is produced by the method of any one of claims 1-14.
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