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WO2021068760A1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
WO2021068760A1
WO2021068760A1 PCT/CN2020/117710 CN2020117710W WO2021068760A1 WO 2021068760 A1 WO2021068760 A1 WO 2021068760A1 CN 2020117710 W CN2020117710 W CN 2020117710W WO 2021068760 A1 WO2021068760 A1 WO 2021068760A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat exchange
header
tube
assembly
fin plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2020/117710
Other languages
French (fr)
Chinese (zh)
Inventor
蒋皓波
王立智
徐可可
蒋建龙
汪峰
高强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Sanhua Research Institute Co Ltd
Original Assignee
Hangzhou Sanhua Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910948229.0A external-priority patent/CN111829362A/en
Priority claimed from CN201910948701.0A external-priority patent/CN111829364A/en
Priority claimed from CN201910947913.7A external-priority patent/CN111829363B/en
Application filed by Hangzhou Sanhua Research Institute Co Ltd filed Critical Hangzhou Sanhua Research Institute Co Ltd
Priority to EP20875183.4A priority Critical patent/EP3982074B1/en
Priority to US17/256,627 priority patent/US20220325956A1/en
Publication of WO2021068760A1 publication Critical patent/WO2021068760A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/05316Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05333Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/05316Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05341Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/006Tubular elements; Assemblies of tubular elements with variable shape, e.g. with modified tube ends, with different geometrical features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/022Tubular elements of cross-section which is non-circular with multiple channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/04Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/14Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
    • F28F1/22Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means having portions engaging further tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0243Header boxes having a circular cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/025Tubular elements of cross-section which is non-circular with variable shape, e.g. with modified tube ends, with different geometrical features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
    • F28F2255/16Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded

Definitions

  • This application relates to the field of heat exchange, specifically, to a heat exchanger.
  • the heat exchanger includes an integrated heat exchange tube and a fin plate; as shown in Figure 1, the same structure and integrated
  • the fin plate 10 and the heat exchange tubes 20 are arranged in multiple rows.
  • the heat exchange tubes 20 of the several heat exchange components correspondingly form several rows, and the heat exchange tubes 20 face the air with respect to the fin plate 10
  • the side circulation channel is protruding, and this channel structure causes a large pressure drop in the air side circulation channel, resulting in poor heat exchange performance of the heat exchanger, high energy consumption, and easy frosting.
  • This application is beneficial to improve the performance of the heat exchanger.
  • the application provides a heat exchanger, which includes two headers and a number of heat exchange components
  • the collecting pipe includes a pipe body and an inner cavity located in the pipe body;
  • the plurality of heat exchange components are arranged along the length direction of the header; there is a gap for air circulation between two adjacent heat exchange components; each heat exchange component includes a fin plate and at least one heat exchange tube,
  • the heat exchange assembly includes a main heat exchange zone, and in the main heat exchange zone, the heat exchange tube is connected to the fin plate;
  • the heat exchange tube is provided with an inner flow passage connecting the inner cavities of the two headers, and the inner flow passage of the heat exchange tube and the inner cavities of the two headers form a part of the refrigerant flow passage;
  • the main heat exchange zone corresponding to two adjacent heat exchange components at least one group of two heat exchange tubes having an adjacent relationship are misaligned along the arrangement direction of the heat exchange components, and the two adjacent heat exchange tubes
  • Each heat exchange tube belongs to the two adjacent heat exchange components, and for one of the heat exchange tubes, the other heat exchange tube is the one with the closest distance to the one of the heat exchange tubes in the heat exchange assembly. Heat pipe.
  • two adjacent heat exchange tubes are arranged in a staggered arrangement along the arrangement direction of the heat exchange components, which is beneficial to avoid the heat exchange tubes corresponding to the two adjacent heat exchange components from being concentratedly arranged on the path of the air-side flow channel. It is conducive to the uniformity of the air-side flow passage cross-section, reduces the influence of the sudden expansion and contraction of the flow passage structure on the fluid pressure drop, and improves the heat exchange performance of the heat exchanger.
  • the application also provides a heat exchanger, which includes a number of headers and a number of heat exchange components;
  • the header includes a tube body and an inner cavity; the plurality of heat exchange components are arranged along the length of the header, and there is a gap for air circulation between two adjacent heat exchange components;
  • the heat exchange assembly includes a fin plate and a number of heat exchange tubes, the heat exchange assembly includes a main heat exchange zone; in the main heat exchange zone, the plurality of heat exchange tubes are arranged along the width direction of the heat exchange assembly Distributed, the heat exchange tube is connected to the fin plate;
  • the plurality of heat exchange tubes of the heat exchange assembly are divided into at least two groups along the width direction of the heat exchange assembly, the number of heat exchange tubes in each group is at least one, and each group of heat exchange tubes are connected to two headers between;
  • the inner flow passages of the two sets of heat exchange tubes are respectively connected to the inner cavities of two different headers on one side;
  • the inner flow passages of the two sets of heat exchange tubes are connected to the inner cavity of the same header on the other side, or the inner flow passages of the two sets of heat exchange tubes are on the other side with the inner cavities of two different headers They are respectively connected, and the inner cavities of the two headers on the other side are connected, so that the refrigerant flows in opposite directions in the inner flow passages of the two sets of heat exchange tubes.
  • the flow direction of the refrigerant in the two sets of heat exchange tubes is reversed, which is beneficial to extend the flow path of the refrigerant, thereby improving the heat exchange performance of the heat exchanger.
  • the application also provides a heat exchanger, which includes two headers and a number of heat exchange components;
  • the collecting pipe includes a pipe body and an inner cavity located in the pipe body;
  • the plurality of heat exchange components are arranged along the length of the header; there is a gap between two adjacent heat exchange components for air circulation;
  • the heat exchange component includes a fin plate and a number of heat exchange tubes;
  • the heat exchange The assembly includes a main heat exchange zone. In the main heat exchange zone, the plurality of heat exchange tubes are distributed along the width direction of the heat exchange assembly, and the heat exchange tubes are connected to the fin plate; the heat exchange tubes An inner flow passage connecting the inner cavities of the two headers is provided, and the inner flow passage of the heat exchange tube and the inner cavities of the two headers form a part of the refrigerant flow passage;
  • the heat exchange assembly further includes two connection areas located on both sides of the main heat exchange area in its length direction; the end of at least one of the two connection areas in the width direction of the heat exchange assembly has a size smaller than The size of the main heat exchange area in the width direction of the heat exchange assembly; the tube body of the header is in hermetically connected with the end of the connection area of the heat exchange assembly.
  • the dimension of at least one connection area of the heat exchange component in the width direction of the heat exchange component is smaller than the dimension of the main heat exchange area in the width direction of the heat exchange component.
  • Figure 1 is a schematic diagram of an integrated structure of related art fins and heat exchange tubes
  • FIG. 2 is a schematic diagram of the three-dimensional structure of the heat exchanger provided by the present application in an embodiment
  • Fig. 3 is a schematic diagram of the exploded structure of the heat exchanger provided in Fig. 2 of the present application;
  • Fig. 4 is a schematic structural diagram of a specific embodiment of the heat exchange assembly provided by the present application.
  • Fig. 5 is a schematic structural diagram of another specific embodiment of the heat exchange assembly provided by the present application.
  • Fig. 6 is a schematic structural diagram of still another specific embodiment of the heat exchange assembly provided by the present application.
  • Fig. 7 is an enlarged schematic diagram of an embodiment of a partial structure of the heat exchange assembly provided by the present application.
  • Fig. 8 is a schematic diagram of a three-dimensional structure in another embodiment of the heat exchanger provided by the present application.
  • Fig. 9 is a schematic side view of another embodiment of the heat exchanger provided by the present application.
  • Fig. 10 is an enlarged schematic diagram of another embodiment of a partial structure of the heat exchange assembly provided by the present application.
  • FIG. 11 is an enlarged schematic diagram of an embodiment of a partial structure of the header provided by the present application.
  • Fig. 12 is an enlarged schematic diagram of another embodiment of a partial structure of the heat exchange assembly provided by the present application.
  • FIG. 13 is an enlarged schematic diagram of an embodiment of a partial structure of the header provided by the present application.
  • Fig. 14 is a schematic structural diagram of an embodiment of the multi-process heat exchanger provided by the present application.
  • 15 is a schematic structural diagram of an embodiment of the connection between the second header and the fourth header provided by the present application.
  • 16 is a schematic structural diagram of another embodiment of the connection between the second header and the fourth header provided by the present application.
  • Fig. 17 is a schematic structural diagram of another embodiment of the multi-process heat exchanger provided by the present application.
  • FIG. 18 is a schematic structural diagram of another embodiment of the multi-process heat exchanger provided by the present application.
  • Fig. 19 is another schematic diagram of the structure of the multi-process heat exchanger provided in Fig. 18 of the present application.
  • the present application provides a heat exchanger 10 which includes a header group and a plurality of heat exchange components 101.
  • the header set includes two headers 100 respectively located on both sides of the length direction of the heat exchange assembly 101, and each header 100 includes a longitudinal tube body 201 and The inner cavity 202 in the tube body 201.
  • the length direction of the heat exchange assembly 101 is illustrated by the solid line segment L with arrows on both sides in FIG. 2, and the width direction of the heat exchange assembly 101 is illustrated by the solid line segment W with arrows on both sides in FIG. 2.
  • the heat exchange assembly 101 is connected to the header 100, and several heat exchange assemblies 101 are arranged at intervals along the length direction D of the header 100.
  • the length direction D of the header 100 can refer to the direction indicated by the dashed line in FIG. 2. Referring to FIG. 2, in an embodiment of the present application, the length direction of the heat exchange assembly 101 is perpendicular to the width direction of the heat exchange assembly 101, and the length direction D of the header is perpendicular to the length direction of the heat exchange assembly 101. And the width direction of the heat exchange assembly 101.
  • the gap between two adjacent heat exchange components 101 forms an air side flow channel.
  • each heat exchange assembly 101 includes a fin plate 203 and at least one heat exchange tube 204.
  • the heat exchange components 101 are arranged at intervals, and the gap between adjacent heat exchange components 101 can circulate heat exchange air flow. Refer to the direction indicated by the arrow in FIG. 4, that is, two adjacent fin plates 203 are opposite to each other. The surface will allow the heat exchange airflow to pass through.
  • the heat exchange assembly 101 includes a main heat exchange area 301.
  • the fin plate 203 is integrated with the heat exchange tube 204, wherein the heat exchange tube 204 is fixedly connected to the surface of the fin plate 203, or the fin
  • the plate 203 includes a plurality of sub-boards 2031, and the heat exchange tube 204 is connected between two adjacent sub-boards 2031.
  • the heat exchange tube 204 is connected between the two headers 100 in the length direction.
  • the heat exchange tube 204 includes an inner flow passage 2041.
  • the inner flow passage 2041 of the heat exchange tube 204 communicates with the inner cavities 202 of the two headers 100,
  • the inner flow passage 2041 of the heat exchange tube 204 and the inner cavity 202 of the header 100 form a part of the refrigerant flow passage.
  • the heat exchange assembly 101 also includes two connection areas 302 located on both sides of the main heat exchange area 301 in its length direction. Refer to FIG. 10 and FIG. 12 for illustration.
  • the end of the connection area 302 is mainly used for collecting The tube 100 is connected and fixed, the heat exchange assembly 101 may not be provided with the fin plate 203 in the connection area 302, that is, the heat exchange tube 204 may extend beyond the fin plate 203 in the length direction, and the end of the excess heat exchange tube 204 is connected to the header 100 Matching connection.
  • the end includes a small section of the physical structure of the heat exchange assembly, which is located outside the length of the heat exchange assembly, rather than just a "point".
  • the collecting pipe 100 is used for conveying refrigerant, and the refrigerant is conveyed to the heat exchange tube 204 through the collecting pipe 100.
  • the heat exchange tube 204 can exchange heat with the air flow through its tube wall 2042 and the fin plate 203.
  • the fin plate 203 with a relatively large area can exchange heat with the air around the fin plate 203, thereby raising or lowering the fin plate. 203 The temperature of the surrounding gas.
  • the heat exchange tube 204 is connected to the fin plate 203.
  • the heat exchange tube 204 is formed on the surface of the fin plate 203, or the heat exchange tube 204 is connected between two adjacent sub-plates 2031, and most of the heat exchange tube 204 in the length direction is in contact with the fin plate 203, so that The heat exchange area between the heat exchange tube 204 and the fin plate 203 is maximized, and the heat exchange amount and heat exchange efficiency between the heat exchange tube 204 and the fin plate 203 are maximized.
  • At least part of the heat exchange tube 204 protrudes from at least one side of the fin plate 203 in the arrangement direction of the heat exchange assembly 101.
  • the height of the heat exchange tube 204 in the arrangement direction of the heat exchange assembly 101 is greater than the thickness of the fin plate 203.
  • the fin plate 203 may be a relatively thin elongated plate-like structure, and the fin plate 203 may include two opposite surfaces.
  • the height or diameter of the heat exchange tube 204 in the arrangement direction of the heat exchange assembly 101 is greater than the thickness of the fin plate 203, so no matter if the heat exchange tube 204 is connected between two adjacent sub-parts 2031, or exchange
  • the heat pipe 204 is formed on the surface of the fin plate 203, and the heat exchange pipe 204 protrudes from at least one surface of the fin plate 203.
  • At least one of the main heat exchange areas corresponding to two adjacent heat exchange assemblies 101 are arranged in a staggered arrangement, wherein the two adjacent heat exchange tubes 204 belong to the two adjacent heat exchange assemblies 101, and for one of the heat exchange tubes 204,
  • the other heat exchange tube 204 is the heat exchange tube closest to the one of the heat exchange tubes 204 in the heat exchange assembly 101 to which the other heat exchange tube 204 belongs.
  • heat exchange components 101 are respectively marked as heat exchange component A and heat exchange component B
  • one heat exchange tube in heat exchange component A is marked as heat exchange tube A
  • there are several heat exchange components in heat exchange component B is recorded as the heat exchange tube B, so that the heat exchange tube A and the heat exchange tube B are a group of heat exchange tubes that have an adjacent relationship.
  • the heat exchange tube 204 of the heat exchange assembly 101 and the heat exchange tube 204 of another adjacent heat exchange assembly 101 are arranged in a staggered manner.
  • the tube diameter of the heat exchange tube 204 is larger than the thickness of the fin plate 203, and corresponding to the main heat exchange area of the adjacent heat exchange assembly 101, the staggered arrangement is beneficial to avoid the heat exchange tube 204 being concentratedly arranged in the air side flow channel. From the perspective of the overall flow path on the air side, the position where the flow cross section is larger and the position where the flow cross section is smaller are homogenized, reducing the influence of the sudden expansion and contraction flow path structure on the fluid pressure drop.
  • This application is beneficial to reduce heat exchange energy consumption , The same flow of air can provide more heat exchange, thereby improving the heat exchange performance of the heat exchanger 10. At the same time, it helps the heat exchanger 10 to delay frosting.
  • the thickness of the fin plate 203 is 0.05 to 0.5 mm
  • the inner diameter of the heat exchange tube 204 is 0.4 to 3.0 mm
  • the outer diameter of the heat exchange tube 204 is 0.6 to 5 mm.
  • the distance between adjacent heat exchange tubes 204 is 3-20 mm
  • the distance between the fin plates 203 of two adjacent heat exchange assemblies 101 is 1.4-6 mm.
  • the thickness of the fin plate 203 is 0.2 mm
  • the inner diameter of the heat exchange tube 204 is 1.1 mm
  • the outer diameter of the heat exchange tube 204 is 1.6 mm
  • the adjacent heat exchange tubes The distance between the tubes of 204 is 12 mm
  • the distance between the fin plates 203 of two adjacent heat exchange assemblies 101 is 1.8 mm.
  • the length direction of the heat exchange assembly 101 is substantially perpendicular to the length direction of the header 100.
  • the heat exchange tube 204 is welded to the surface of the fin plate 203.
  • the surface of the fin plate 203 forms an uneven structure.
  • the uneven structure can disturb the heat exchange air flow, thereby improving The heat exchange between the fin plate 203 and the heat exchange airflow and the heat exchange efficiency.
  • the heat exchange tube 204 is welded to the surface of the fin plate 203, which can also increase the heat exchange area of the air side flow channel.
  • At least one heat exchange tube 204 is protruded on the surface of the same side of the fin plate 203.
  • the heat exchange tubes 204 can be arranged on the fin plate 203 in many ways.
  • the heat exchange tubes 204 can be arranged on a single surface of the fin plate 203, or a fin plate 203 can include several areas. Such as the first area and the second area, in the first area, the heat exchange tube 204 is arranged on one surface of the fin plate 203, and in the second area, the heat exchange tube 204 is arranged on the opposite side of the fin plate 203.
  • all the fin plates 203 can be divided into areas.
  • the heat exchange tubes 204 can be arranged on different surfaces of the fin plates 203.
  • the heat exchange The tube 204 is provided on one surface of the corresponding fin plate 203.
  • the heat exchange tube 204 is provided on the other surface of the corresponding fin plate 203.
  • the heat exchange tubes 204 of one heat exchange assembly 101 and the heat exchange tubes 204 of the other heat exchange assembly 101 are located on different sides of the fin plate 203 where they are located.
  • the advantage of this arrangement is that the heat exchange tubes of the two heat exchange assemblies 101 can be simultaneously arranged in the air flow channel formed by the gap between the two heat exchange assemblies 101, due to the misalignment of the heat exchange tubes of the two heat exchange assemblies 101
  • the arrangement helps to form a continuous tortuous flow path in the air flow channel, increases the heat transfer coefficient of the air flow channel, and improves the heat exchange effect in the flow channel.
  • the air formed by the gap between the two heat exchange components 101 The cross-section of the flow channel is relatively uniform, or the heat exchange tubes of the two heat exchange components 101 can be kept away from the air flow channel formed by the gap between the two heat exchange components 101 at the same time.
  • the heat exchange tube is provided with a relatively uniform flow cross section, which is beneficial to improve the uniformity of the air side flow channel, thereby improving the heat exchange performance of the heat exchanger.
  • fin plates 203 are arranged at intervals.
  • several fin plates 203 are arranged in parallel at equal intervals, so that the heat exchange airflow can pass uniformly and at the same time, the wind resistance of the heat exchange airflow through the several fin plates 203 is reduced.
  • the adjacent fin plates 203 may also be arranged at unequal intervals, which is not limited in the present invention.
  • the cross section of the fin plate 203 is a continuous broken line shape
  • the cross section of the heat exchange tube 204 is a rhombus shape.
  • the crests and/or troughs of the shape have an angle that matches the rhombus shape.
  • the two adjacent side walls 2043 are combined with the fin plate 203 so that the fin plate 203 exchanges heat with each other.
  • the tube 204 forms a semi-enclosed arrangement.
  • the fin plate 203 is designed as a continuous broken line shape, and the area of the fin plate 203 in the width direction is larger, thereby increasing the heat exchange area between the fin plate 203 and the heat exchange airflow.
  • An air flow vortex can be formed between the wave crests and wave troughs of the fin plates 203, so that the heat exchange airflow stays between the fin plates 203 for a longer time, thereby improving heat exchange efficiency.
  • the cross section of the fin plate 203 is a wave shape
  • the cross section of the heat exchange tube 204 is a circle or an ellipse. 6 Take the circular heat exchange tube 204 for illustration.
  • the fin plate 203 includes a plurality of straight portions 2033 and a plurality of curved portions 2032.
  • the curved portions 2032 are located between two adjacent straight portions 2033, and the curved portions 2032 form wave crests and troughs.
  • Part of the outer surface of the heat exchange tube 204 is combined and fixed with the arc portion 2032 of the fin plate 203, wherein the curvature of the part where the heat exchange tube 204 is combined with the arc portion 2032 is the same in size and direction as the curvature of the arc portion 2032 .
  • the heat exchange tube 204 includes a tube body 2042 located at the periphery of its inner flow channel 2041.
  • Several sub-plates 2031 of the fin plate 203 and the tube body 2042 are integrally formed by a casting process or an extrusion process.
  • the tube body 2042 of the heat exchange tube 204 and the several sub-plates 2032 of the fin plate 203 can be integrally formed through a pouring process or an extrusion process, which is equivalent to the inner runner 2041 of the heat exchange tube 204 being formed in the processing plate, and the processing plate A part of the fins forms the tube body 2042 of the heat exchange tube 204, and the parts of the processed fins on both sides of the heat exchange tube 204 form the sub-board 2032.
  • An optional extrusion process which uses a matched first mold and a second mold. The first mold is used to form the inner runner 2041 of the heat exchange tube 204, and the second mold has a shape that forms the rest of the heat exchange assembly 101. Cavity, two molds are used together, so that the heat exchange component 101 is extruded from the opening of the cavity of the second mold.
  • the ratio of the area of the outer surface of the heat exchange assembly 101 to the area of the sum of the inner surfaces of all the heat exchange tubes 204 is 5-45.
  • the area of the heat exchange tube 204 is positively related to its inner diameter or equivalent inner diameter, and the inner diameter of the heat exchange tube affects the same volume.
  • the speed of the refrigerant flowing through the heat exchange tube 204, the ratio of the area of the outer surface of the heat exchange assembly 101 to the sum of the inner surfaces of all the heat exchange tubes 204 is 5 to 45.
  • the internal surface area of the heat exchange tube should not be too large, that is, the tube diameter of the heat exchange tube should be as small as possible, and try to ensure that the refrigerant at the center of the flow section of the heat exchange tube 204 can also interact with the heat exchange tube 204.
  • the tube body 2042 fully performs heat exchange to improve the heat exchange and heat exchange efficiency between the tube body 2042 of the heat exchange tube 204 and the refrigerant; at the same time, the wind resistance of the heat exchange tube 204 is reduced.
  • the heat exchange tube 204 also needs to be ensured.
  • the inner surface area of the heat exchange tube 204 should not be too small, and the tube diameter of the heat exchange tube 204 should be at least larger than the thickness of the fin plate 203, so that the heat exchange performance of the heat exchanger 10 can be improved on the premise of ensuring a small refrigerant charge. Further, the ratio of the area of the outer surface of the heat exchange assembly 101 to the area of the sum of the inner surfaces of all the heat exchange tubes 204 is 20-30.
  • the several heat exchange components 101 all have the same structure and shape, and one heat exchange component 101 of the two adjacent heat exchange components 101 is turned over by 180° relative to the other heat exchange component 101.
  • two adjacent heat exchange assemblies 101 constitute a basic unit.
  • the second heat exchange assembly 101 is turned over 180 relative to the first heat exchange assembly 101. After °, it is arranged opposite to the first heat exchange assembly 101, and then a number of heat exchange assemblies 101 are arrayed with the basic unit.
  • This arrangement realizes the staggered arrangement of the heat exchange tubes 204, which helps to reduce the pressure drop on the air side and at the same time helps to delay frost formation.
  • the number of heat exchange tubes 204 is greater than or equal to 2, and can be 3, 4, 5, etc., and several heat exchange tubes 204 are arranged at intervals in the width direction of the heat exchange assembly 101.
  • the fin plate 203 includes a body 400 and a number of bridges 401 protruding from the surface of the body 400.
  • the projection of the bridges 401 on the surface of the body 400 has an elongated shape extending along the length of the heat exchange assembly 101.
  • a bridge hole 402 is formed between the sheet 401 and the body 400, and the bridge hole 402 is used for passing the heat exchange airflow.
  • the shape of the bridge hole 402 of the bridge piece 401 may be an arch, a semicircle, a square, an isosceles trapezoid, and the like.
  • the top of the bridge 401 may abut against the fin plate 203 of the other heat exchange assembly 101 or may be spaced a certain distance apart. The provision of the bridge 401 can enhance the heat exchange and improve the heat exchange efficiency between the fin plate 203 and the air.
  • the heat exchange assembly 101 includes two connection areas 302 located on both sides of the main heat exchange area 301 in its length direction.
  • the dimension of the end of at least one of the two connection areas 302 in the width direction of the heat exchange assembly 101 is smaller than the dimension of the main heat exchange area 301 in the width direction of the heat exchange assembly 101.
  • the tube body 201 of the collecting pipe 100 is provided with a plug-in part that matches with the end of the connecting area 302. At the plug-in part, the pipe body 201 of the collecting pipe 100 and the end of the connecting area 302 of the heat exchange assembly 101 are hermetically connected.
  • the inner flow passage 2041 of the heat exchange tube 204 communicates with the inner cavities 202 of the two headers 100, and the inner flow passage 2041 of the heat exchange tube 204 and the inner cavity 202 of the header 100 form a part of the refrigerant flow passage.
  • the fin plate and the heat exchange tube 204 can be necked, for example, a part of the fin plate 203 is removed, and the heat exchange tube 204 is bent and gathered.
  • the length of the heat exchange tube 204 in the length direction of the heat exchange assembly 101, is greater than the length of the fin plate 203, and the heat exchange tube 204 extends beyond the length of the heat exchange assembly 101 on both sides.
  • the part of the heat exchange tube 204 located in the main heat exchange area 301 forms a main body section 501.
  • the heat exchange tube 204 includes an installation section 503 and a matching section 502.
  • the end of the connecting area 302 forms a mounting section 503 for mating with the header 100, and the mounting section 503 is located on the outer surface of the header 100 close to the inner cavity 202 of the header.
  • the mating section 502 is connected between the installation section 503 and the main body section 501.
  • the heat exchange tube 204 includes a main body section 501, two installation sections 503, and two mating sections 502.
  • the two ends of the heat exchange tube 204 in the length direction respectively form two installation sections 503, and the two mating sections 502 are respectively located at On both sides of the main body section 501 in the length direction, the mating section 502 is connected between the installation section 503 and the main body section 501.
  • the plurality of heat exchange tubes 204 of the heat exchange assembly 101 includes at least one first heat exchange tube 204'.
  • the mating section 502 of the first heat exchange tube 204' is bent relative to its main body section 501, and the heat exchange tube 204
  • the mounting section 503 and the main body section 501 may have substantially the same extending direction, and the mounting sections 503 of the plurality of heat exchange tubes 204 are arranged together in the width direction of the heat exchange assembly 101 compared to the main body section 501.
  • the heat exchange tube 204 and the fin plate 203 of the preliminary processed heat exchange assembly can have the same length, and the heat exchange assembly 101 can be used in the second processing step. A part of the fin plate 203 is cut off at the position near the end while the heat exchange tube 204 is retained. The remaining heat exchange tubes 204 are bent, so that the mounting section 503 of the heat exchange tube 204 exchanges heat compared to the main section 501. The components 101 are arranged together in the width direction. Of course, the heat exchange assembly 101 can also be obtained without cutting the fin plate 203, such as performing integrated processing on the heat exchange assembly 101.
  • the mounting sections 503 of the several heat exchange tubes 204 can be gathered into one or more rows in the width direction of the heat exchange assembly 101. In the case of multiple rows, that is, the mounting sections 503 of the several heat exchange tubes 204 can be arranged more than before being gathered.
  • the heat exchange assembly 101 spreads in the length direction.
  • the length of the main body section 501 is greater than or equal to the length of the fin plate 203.
  • the mating section 502 and the mounting section 503 extend beyond the fin plate 203 in the length direction of the heat exchange assembly 101.
  • the header 100 is a cylindrical tube with a substantially circular cross-section.
  • the outer diameter of the header 100 is less than or equal to the distance between the main sections 501 of the two heat exchange tubes 204 furthest apart in the heat exchange assembly 101.
  • the tube body 201 of the header 100 is provided with a plug-in part, and at the plug-in part, the tube body 201 of the header 100 and the mounting section 503 of the heat exchange tube 204 are hermetically connected.
  • the collecting tube 100 and the fin plate 203 are spaced apart or abutted against each other, or the tube body 201 of the collecting tube 100 and the fin plate 203 are fixedly connected.
  • the plug-in portion includes a plurality of plug-in holes 205, and the plug-in holes 205 penetrate through the pipe body 201 of the collecting pipe 100.
  • the size of the plug hole 205 is adapted to the end of the heat exchange tube 204, and a number of plug holes 205 are spaced apart on the tube body 201 of the header 100, and the mounting sections 503 of the heat exchange tubes 204 are correspondingly spaced.
  • the installation section 503 of the heat exchange tube 204 is inserted into the collecting pipe 100 through the insertion hole 205.
  • the pipe body 201 of the collecting pipe 100 and the pipe body 2042 of the heat exchange pipe 204 are connected in a sealed manner.
  • the number of the insertion holes 205 matches the number of the heat exchange tubes 204, in a one-to-one correspondence relationship.
  • the plurality of plug holes 205 are distributed in multiple rows along the length direction of the header 100.
  • the rows of plug holes 205 of the header 100 are alternately staggered.
  • the projection of the center line of each row of insertion holes is approximately perpendicular to the length direction of the header 100, and a number of heat exchange tubes 204 of one heat exchange assembly 101 correspond to at least one row
  • the insertion holes 205 are provided, and the number of the heat exchange tubes 204 of the heat exchange assembly 101 matches the number of the corresponding at least one row of insertion holes 205.
  • the axes of the mounting sections 503 of the heat exchange tubes 204 are all located on the same plane, the mounting sections 503 of the heat exchange tubes 204 are arranged in parallel, and the heat exchange tubes 204 are arranged corresponding to a row of insertion holes 205.
  • the plurality of heat exchange tubes 204 include a first heat exchange tube 204' and a second heat exchange tube 204".
  • the longitudinal direction of the second heat exchange tube 204" is substantially parallel to the longitudinal direction of the heat exchange assembly 101.
  • the main section 501, the mating section 502, and the installation section 503 of the first heat exchange tube 204' are approximately straight pipes.
  • the length direction of the main section 501 and the installation section 503 of the first heat exchange tube 204' is approximately the same as the length direction of the heat exchange assembly 101.
  • the mating section 502 of the first heat exchange tube 204' is inclined from the end of the main body section 501 close to the collecting tube 100 toward the second heat exchange tube 204".
  • first heat exchange tubes 204' is greater than or equal to 2
  • the number of second heat exchange tubes 204" is greater than or equal to 1
  • the first heat exchange tubes 204' are closer to the width direction of the heat exchange assembly 101 than the second heat exchange tubes 204"
  • a plurality of first heat exchange tubes 204' are distributed on both sides of the second heat exchange tube 204" in the width direction of the heat exchange assembly 101.
  • the number of first heat exchange tubes 204' is 4, and the number of second heat exchange tubes 204" is 1, then in the width direction of the heat exchange assembly 101, two of the second heat exchange tubes 204" There can be two first heat exchange tubes 204' on each side, or one first heat exchange tube 204' on one side of the second heat exchange tube 204" and three first heat exchange tubes 204' on the other side.
  • the number of the first heat exchange tube 204' is 4, and the number of the second heat exchange tube 204" is 2, then the 2 second heat exchange tubes 204" are located in the middle of the heat exchange assembly 101 in the width direction.
  • the 2 second heat exchange tubes 204" are used as a unit, and the 4 first heat exchange tubes 204' are arranged on both sides of the unit, and the respective numbers of the first heat exchange tubes 204' on both sides can be omitted Too many restrictions.
  • the heat exchange assembly 101 includes three heat exchange tubes 204 as an example, as shown in FIG. 10 and FIG. 12, that is, one second heat exchange tube 204" and two first heat exchange tubes 204', the heat exchange The mating parts 502 of the first heat exchange tube 204' on both sides of the component 101 in the width direction are bent to gather the second heat exchange tube 204".
  • the heat exchange component 101 is connected to the header 100, only the heat exchange tube 204 Insert the header 100.
  • a certain gap may be left between the gathered heat exchange tubes 204, and a single heat exchange tube 204 is inserted into the insertion hole 205 of the header 100 respectively.
  • FIG. 12 there is no gap or small gap between the installation sections 503 of the heat exchange tubes 204 after being gathered.
  • the installation sections 503 of several heat exchange tubes 204 are in close contact with each other in turn, and the installation of several heat exchange tubes 204
  • the section 503 may be welded in sequence to form an integral structure, which is inserted into the collecting pipe 100 as a whole.
  • the partial structural diagram of the header 100 in FIG. 12 referring to the partial structural diagram of the header 100 in FIG.
  • the plug-in portion includes a mounting groove 207 adapted to the mounting section 503 of a plurality of heat exchange tubes 204, and the mounting sections 503 of the plurality of heat exchange tubes 204 are installed
  • the groove 207 is inserted into the header 100 as a whole, and at the installation groove 207, the tube body 201 of the header 100 and the tube body 2042 of the heat exchange tube 204 are hermetically connected.
  • the installation grooves 207 are also distributed in multiple rows along the length of the collecting pipe 100, and the two adjacent installation grooves 207 are arranged in a staggered manner.
  • the installation grooves 207 may have an elongated shape in the direction perpendicular to the length of the collecting pipe 100, such as a rectangle. , An oblong shape, etc., the shape of the mounting groove 207 can be adapted to the outer contour of the mounting section 503 of the plurality of heat exchange tubes 204 gathered into an integrated structure.
  • the mounting sections 503 of the heat exchange tubes 204 are arranged together in the width direction of the heat exchange assembly 101 compared to the main body section 501. In this way, when the mounting section 503 of the heat exchange tube 204 is connected and combined with the header 100, it is beneficial to reduce The size of the header 100 in the width direction of the heat exchange assembly 101, thereby helping to reduce the size of the header 100 as a whole, reducing the thermal resistance effect caused by the wall thickness of the header 100, thereby improving the heat exchange performance of the heat exchanger At the same time, the relatively small welding size can also reduce the difficulty of welding, further reduce the risk of leakage, and improve the stability of the heat exchanger.
  • the present application also provides a heat exchanger 10, which includes a plurality of headers 100 and a plurality of heat exchange components 101.
  • the collecting pipe 100 includes a longitudinally long pipe body 201 and a collecting pipe inner cavity 202.
  • the length directions of the plurality of headers 100 are approximately parallel.
  • the plurality of heat exchange components 101 are arranged at intervals, and the gap between adjacent heat exchange components 101 forms an air-side flow channel.
  • the heat exchange assembly 101 includes a fin plate 203 and a number of heat exchange tubes 204, and the heat exchange assembly 101 includes a main heat exchange area 301.
  • a number of heat exchange tubes 204 are distributed at intervals in the width direction of the heat exchange assembly 101, wherein the heat exchange tubes 204 are fixedly connected to the surface of the fin plate 203, or the fin plate 203 includes several sub-plates 2031 ,
  • the heat exchange tube 204 is connected between two adjacent sub-boards 2031.
  • the length of the heat exchange tube 204 is greater than the length of the fin plate 203, and both ends of the length direction of the heat exchange tube 204 extend beyond the fin plate 203.
  • the plurality of heat exchange tubes 204 of the heat exchange assembly 101 are divided into at least two groups along the width direction of the heat exchange assembly 101, the number of heat exchange tubes 204 in each group is at least one, and each group of heat exchange tubes 204 is connected to two headers 100 between.
  • the inner flow channels 2041 of the two groups of heat exchange tubes 204 are connected to two different collectors on one side.
  • the inner cavity 202 of the tube 100 is in communication.
  • the inner flow passages 2041 of the heat exchange tubes 204 of the two groups are in communication with the inner cavity 202 of the same header 100 on the other side, or the inner cavities of the heat exchange tubes 204 of the two groups are connected with two on the other side.
  • the inner cavities 202 of two different headers 100 are respectively connected, and the inner cavities 202 of the two headers 100 on the other side are connected, so that the refrigerant flows in the inner flow passages 2041 of the heat exchange tubes 204 of the two groups. In the opposite direction.
  • the heat exchanger 10 has at least two refrigerant flow backhauls formed by a plurality of heat exchange assemblies 101 and a plurality of headers 100.
  • the heat exchange tubes 204 of the plurality of heat exchange assemblies 101 are alternately staggered in the length direction of the header 100 with the heat exchange assembly 101 as a unit.
  • the tube body 201 of each header 100 is provided with plug holes 205, a number of plug holes 205 are arranged at intervals, the plurality of plug holes 205 have multiple rows in the length direction of the header 100, and the number of plug holes 205 in each row Matching with the number of heat exchange tubes 204 connected to the header 100 in a single heat exchange assembly 101, the multiple rows of plug holes 205 are alternately and staggered along the length of the header 100.
  • the size of the plug holes 205 and the heat exchange The size of the tube 204 is adapted. In the insertion hole 205, the tube body 201 of the header 100 and the tube body 2042 of the heat exchange tube 204 are hermetically connected.
  • the plurality of heat exchange tubes 204 are all straight tubes extending in the length direction of the heat exchange assembly 101, and the plurality of headers 100 include a first header 1001, a second header 1002, and a third header.
  • the tube 1003 and the fourth header 1004, the first header 1001 and the third header 1003 are arranged side by side, and the second header 1002 and the fourth header 1004 are arranged side by side.
  • the first header 1001 and the second header 1002 are arranged opposite to each other in the length direction of the heat exchange assembly 101.
  • the third header 1003 and the fourth header 1004 are arranged opposite to each other in the length direction of the heat exchange assembly 101.
  • the heat exchanger 10 has two refrigerant flow returns in the width direction of the heat exchange assembly 101, and each refrigerant flow return includes at least one heat exchange tube 204 of each heat exchange assembly 101.
  • the two headers 100 of the group are respectively located at the length of the heat exchange tube 204 corresponding to the refrigerant flow backhaul. Both sides of the direction.
  • the second header 1002 and the fourth header 1004 abut against each other, and the tube bodies 201 of the second header 1002 and the fourth header 1004 are both provided with a first communication hole 208, and the second header
  • the first communication hole 208 of the tube 1002 is aligned with the first communication hole 208 of the fourth header 1004, so that the inner cavity 202 of the second header 1002 and the inner cavity 202 of the fourth header 1004 are between both The position where the pipe body 201 abuts is communicated with the first communicating hole 208.
  • the heat exchanger 10 includes a first connecting body 209, and the first connecting body 209 is at least partially Located between the second header 1002 and the fourth header 1004, the shape of the first connecting body 209 is roughly triangular prism, two of its three sides are recessed to form an arc-shaped concave surface, and the two arcs
  • the shape of the concave surface corresponds to the shape of a part of the second header 1002 and the fourth header 1004, respectively.
  • Part of the surface of the second header 1002 and the fourth header 1004 corresponds to at least the arc-shaped concave surface.
  • Part of the surface welded connection may be brazing.
  • the first connecting body 209 is provided with a second communication hole 210 penetrating through two concave surfaces.
  • the tube body 201 of the second header 1002 and the tube body 201 of the fourth header 1004 are both provided with a third communication hole 211.
  • the two sides of the second communication hole 210 are respectively aligned with the third communication hole 211 of the second header 1002 and the third communication hole 211 of the fourth header 1004, and the tube body 201 of the second header 1002 is located
  • the position where the third communication hole 211 is opened is separated from the tube body 201 of the fourth header 1004 at the position where the third communication hole 211 is opened.
  • the third communication hole 211 of the second header 1002 is separated from the fourth collector.
  • the third communication hole 211 of the flow tube 1004 is communicated through the second communication hole 210 so that the inner cavity 202 of the second header 1002 is communicated with the inner cavity 202 of the fourth header 1004.
  • the heat exchanger 10 includes a second connecting body 212, the second connecting body 212 is provided with a fourth communication hole 213, a second header 1002 and a fourth header
  • the tube 1004 is provided with a fifth communication hole 214 corresponding to the fourth communication hole 213.
  • the second connecting body 212 is welded between the second header 1002 and the fourth header 1004.
  • the second connecting body 212 may be a long strip.
  • the side of the second connecting body 212 facing the second header 1002 is an arc-shaped inner concave surface matched with the tube body of the second header 1002, and the side of the second connecting body 212 facing the second header 1002 is a and
  • the arc-shaped inner concave surface of the fourth header 1004 is matched with the tube body, and the two sides of the fourth communication hole 213 are respectively connected with the fifth communication hole 214 of the second header 1002 and the fifth communication hole 214 of the fourth header 1004 Aligned and arranged, the inner cavity 202 of the second header 1002 and the inner cavity 202 of the fourth header 1004 are communicated through respective fifth communication holes 214 and fourth circulation holes 213.
  • the present application also provides a method without first connecting body 209 or second connecting body 212.
  • several headers 100 include a first header 1001 and a second header.
  • the second header 1002 and the third header 1003, the first header 1001 and the third header 1003 are arranged side by side, the first header 1001 and the third header 1003 are located in the length direction of the heat exchange assembly 101
  • the second header 1002 is located on the other side of the heat exchange assembly 101 in the length direction.
  • the multiple sets of heat exchange tubes 204 include a first set of heat exchange tubes S1 and a second set of heat exchange tubes S2 that are adjacent in the width direction of the heat exchange assembly 101.
  • the first set of heat exchange tubes S1 are connected to the first header 1001 and Between the second headers 1002, the second group of heat exchange tubes S2 are connected between the third header 1003 and the second header 1002.
  • the number of heat exchange tubes S1 in the first group and the number of heat exchange tubes S2 in the second group are both greater than or equal to 1.
  • the number of heat exchange tubes S1 in the first group and the number of heat exchange tubes S2 in the second group can be the same or different. In the embodiment provided in this application, the number of heat exchange tubes S1 in the first group is two, and the number of heat exchange tubes S2 in the second group is one.
  • Each heat exchange tube 204 of the first group of heat exchange tubes S1 has a first end 11 connected to the first header 1001 and a second end 12 connected to the second header 1002.
  • the second group of heat exchange tubes Each heat exchange tube 204 of the tube S2 has a third end 13 connected to the third header 1003 and a fourth end 14 connected to the second header 1002, wherein the second end 12 and the fourth The ends 14 are converged in the width direction of the heat exchange assembly 101 than between the first end 11 and the third end 13.
  • the second end 12 and the fourth end 14 that are gathered together can be inserted into the second collecting pipe 1002 as a whole, or welded into an integrated structure and then inserted into the second collecting pipe 1002 as a whole, of course. Inserted into the second header 1002 respectively, this application does not make too many restrictions on this.
  • refrigerant flow backhauls are connected in series to form a part of the refrigerant flow channel, and the refrigerant flow directions of the two adjacent refrigerant flow backhauls are opposite.
  • the refrigerant flow path may also include more flow path backhauls, such as four backhauls, five backhauls, etc. This application does not make too many restrictions on this.
  • a fifth header is added to the two backhauls.
  • first header 1001, third header 1003, fifth header 1005 are arranged side by side, second header 1002, fourth header 1004, sixth header
  • the tubes 1006 are arranged side by side, and the inner cavity 202 of the third header 1003 is communicated with the inner cavity 202 of the fifth header 1005.
  • the three refrigerant flow passages have flow directions similar to a serpentine twist.
  • first connecting body 209 or a second connecting body 212 can also be provided between the third header 1003 and the fifth header.
  • the function of the first connecting body 209 or the second connecting body 212 has been performed before. Detailed elaboration, I will not repeat it here.
  • the plurality of collecting tubes 100 may be cylindrical tubes with a perfect circular cross section, and the tube diameters of the plurality of collecting tubes 100 are all the same.
  • the cross section of the fin plate 203 is a continuous broken line shape or Wave shape
  • the cross-sectional shape of the heat exchange tube 204 is adapted to the crests or troughs of the broken line shape or the wave shape.
  • Part of the outer surface of the heat exchange tube 204 is welded and fixed to the crests or troughs of the fold-line shape or wave shape, so that the fin plates 203 partially surround the heat exchange tube 204 at the crests or troughs of the fold-line shape or wave shape.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
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  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

Disclosed in the present application is a heat exchanger, comprising a header set and a plurality of heat exchange assemblies, wherein the plurality of heat exchange assemblies are arranged in the lengthwise direction of headers, each of the heat exchange assemblies comprises a fin plate and at least one heat exchange pipe, the heat exchange assembly comprises a main heat exchange area, the heat exchange pipe is connected to the fin plate, the heat exchange pipe is connected between two headers in the lengthwise direction, an inner flowing channel of the heat exchange pipe enables inner cavities of the two headers to be in communication, at least part of the heat exchange pipe protrudes out of at least one side of the fin plate, at least two adjacent heat exchange pipes are staggered in the arrangement direction of the heat exchange assemblies in the main heat exchange areas corresponding to two adjacent heat exchange assemblies, and the two heat exchange pipes belong to the two adjacent heat exchange assemblies respectively. On the basis of the present application, improvement of the performance of the heat exchanger is facilitated.

Description

换热器Heat Exchanger

本申请要求了申请日为2019年10月08日、申请号为201910948229.0、发明创造名称为“换热器”;申请日为2019年10月08日、申请号为201910947913.7、发明创造名称为“换热器”;以及申请日为2019年10月08日、申请号为201910948701.0、发明创造名称为“换热器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires that the application date is October 08, 2019, the application number is 201910948229.0, the name of the invention is "heat exchanger"; the application date is October 8, 2019, the application number is 201910947913.7, and the name of the invention is "change Heater”; and the priority of the Chinese patent application with the application date of October 08, 2019, the application number of 201910948701.0, and the invention-creation title “heat exchanger”, the entire content of which is incorporated into this application by reference.

技术领域Technical field

本申请涉及换热领域,具体而言,涉及一种换热器。This application relates to the field of heat exchange, specifically, to a heat exchanger.

背景技术Background technique

汽车、家用或者商用空调系统上均需要使用换热装置,相关技术中的一种方案是,换热器包括一体的换热管和翅片板;如图1所示,相同结构且一体化的翅片板10和换热管20多排排列。相关技术中若干一体的换热管20和翅片板10组成的换热组件在排列后,若干换热组件的换热管20对应形成若干列,并且换热管20相对翅片板10向空气侧流通通道凸出,这种通道结构使得空气侧流通通道存在较大压降,使得换热器换热性能较差,能耗高,易结霜。Cars, households or commercial air-conditioning systems all need to use heat exchange devices. One of the related technologies is that the heat exchanger includes an integrated heat exchange tube and a fin plate; as shown in Figure 1, the same structure and integrated The fin plate 10 and the heat exchange tubes 20 are arranged in multiple rows. In the related art, after the heat exchange components composed of several integrated heat exchange tubes 20 and fin plates 10 are arranged, the heat exchange tubes 20 of the several heat exchange components correspondingly form several rows, and the heat exchange tubes 20 face the air with respect to the fin plate 10 The side circulation channel is protruding, and this channel structure causes a large pressure drop in the air side circulation channel, resulting in poor heat exchange performance of the heat exchanger, high energy consumption, and easy frosting.

发明内容Summary of the invention

本申请有利于提高换热器的性能。This application is beneficial to improve the performance of the heat exchanger.

本申请提供了一种换热器,其包括两个集流管和若干换热组件;The application provides a heat exchanger, which includes two headers and a number of heat exchange components;

所述集流管包括管体和位于所述管体中的内腔;The collecting pipe includes a pipe body and an inner cavity located in the pipe body;

所述若干换热组件沿集流管的长度方向排列;相邻的两个换热组件之间具有供空气流通的间隙;每个换热组件均包括翅片板和至少一根换热管,所述换热组件包括主换热区,在所述主换热区,所述换热管与所述翅片板相连;The plurality of heat exchange components are arranged along the length direction of the header; there is a gap for air circulation between two adjacent heat exchange components; each heat exchange component includes a fin plate and at least one heat exchange tube, The heat exchange assembly includes a main heat exchange zone, and in the main heat exchange zone, the heat exchange tube is connected to the fin plate;

所述换热管设有连通该两个集流管的内腔的内流道,所述换热管的内流道以及该两个集流管的内腔形成制冷剂流道的一部分;在相邻的两个换热组件对应的所述主换热区,至少一组具有相邻关系的两个换热管在沿换热组件的排列方向上相错位,所述具有相邻关系的两个换热管分别属于该相邻的两个换热组件,且对其中一个换热管而言,另一个换热管是在所属换热组件中与所述其中一个换热管间距最近的换热管。The heat exchange tube is provided with an inner flow passage connecting the inner cavities of the two headers, and the inner flow passage of the heat exchange tube and the inner cavities of the two headers form a part of the refrigerant flow passage; In the main heat exchange zone corresponding to two adjacent heat exchange components, at least one group of two heat exchange tubes having an adjacent relationship are misaligned along the arrangement direction of the heat exchange components, and the two adjacent heat exchange tubes Each heat exchange tube belongs to the two adjacent heat exchange components, and for one of the heat exchange tubes, the other heat exchange tube is the one with the closest distance to the one of the heat exchange tubes in the heat exchange assembly. Heat pipe.

本申请通过将具有相邻关系的两个换热管沿换热组件排列方向错位设置,有利于避免相邻的两个换热组件对应的换热管在空气侧流道的路径上集中设置,有利于空气侧流道流通截面的均匀性,降低突扩突缩的流道结构对流体压降的影响,提高换热器的换热性能。In this application, two adjacent heat exchange tubes are arranged in a staggered arrangement along the arrangement direction of the heat exchange components, which is beneficial to avoid the heat exchange tubes corresponding to the two adjacent heat exchange components from being concentratedly arranged on the path of the air-side flow channel. It is conducive to the uniformity of the air-side flow passage cross-section, reduces the influence of the sudden expansion and contraction of the flow passage structure on the fluid pressure drop, and improves the heat exchange performance of the heat exchanger.

本申请还提供了一种换热器,其包括若干集流管以及若干换热组件;The application also provides a heat exchanger, which includes a number of headers and a number of heat exchange components;

所述集流管包括管体和内腔;所述若干换热组件沿集流管长度方向排列,相邻的两个换热组件之间具有供空气流通的间隙;The header includes a tube body and an inner cavity; the plurality of heat exchange components are arranged along the length of the header, and there is a gap for air circulation between two adjacent heat exchange components;

所述换热组件包括翅片板和若干换热管,所述换热组件包括主换热区;在所述主换热区,所述若干换热管在沿所述换热组件的宽度方向分布,所述换热管与所述翅片板相连;The heat exchange assembly includes a fin plate and a number of heat exchange tubes, the heat exchange assembly includes a main heat exchange zone; in the main heat exchange zone, the plurality of heat exchange tubes are arranged along the width direction of the heat exchange assembly Distributed, the heat exchange tube is connected to the fin plate;

所述换热组件的若干换热管沿所述换热组件的宽度方向分为至少两组,每组换热管的数量至少为一根,每组换热管均连接于两个集流管之间;The plurality of heat exchange tubes of the heat exchange assembly are divided into at least two groups along the width direction of the heat exchange assembly, the number of heat exchange tubes in each group is at least one, and each group of heat exchange tubes are connected to two headers between;

对于相邻两组换热管而言,在所述换热管的长度方向上,该两组换热管的内流道在一侧分别与两个不同的集流管的内腔连通;该两组换热管的内流道在另一侧与同一个集流管的内腔连通,或者该两组换热管的内流道在另一侧与两个不同的集流管的内腔分别连通,且该另一侧的两个集流管的内腔连通,以使制冷剂在该两组换热管的内流道中流动方向相反。For the two adjacent sets of heat exchange tubes, in the length direction of the heat exchange tubes, the inner flow passages of the two sets of heat exchange tubes are respectively connected to the inner cavities of two different headers on one side; The inner flow passages of the two sets of heat exchange tubes are connected to the inner cavity of the same header on the other side, or the inner flow passages of the two sets of heat exchange tubes are on the other side with the inner cavities of two different headers They are respectively connected, and the inner cavities of the two headers on the other side are connected, so that the refrigerant flows in opposite directions in the inner flow passages of the two sets of heat exchange tubes.

本申请通过使制冷剂在两组换热管内的流动方向相反,有利于延长制冷剂的流动路径,从而提高换热器的换热性能。In the present application, the flow direction of the refrigerant in the two sets of heat exchange tubes is reversed, which is beneficial to extend the flow path of the refrigerant, thereby improving the heat exchange performance of the heat exchanger.

本申请还提供了一种换热器,包括两个集流管和若干换热组件;The application also provides a heat exchanger, which includes two headers and a number of heat exchange components;

所述集流管包括管体和位于所述管体中的内腔;The collecting pipe includes a pipe body and an inner cavity located in the pipe body;

所述若干换热组件沿集流管长度方向排列;相邻的两个换热组件之间具有供空气流通的间隙;所述换热组件包括翅片板和若干换热管;所述换热组件包括主换热区,在所述主换热区,所述多根换热管沿换热组件的宽度方向分布,且所述换热管与所述翅片板相连;所述换热管设有连通该两个集流管的内腔的内流道,所述换热管的内流道以及该两个集流管的内腔形成制冷剂流道的一部分;The plurality of heat exchange components are arranged along the length of the header; there is a gap between two adjacent heat exchange components for air circulation; the heat exchange component includes a fin plate and a number of heat exchange tubes; the heat exchange The assembly includes a main heat exchange zone. In the main heat exchange zone, the plurality of heat exchange tubes are distributed along the width direction of the heat exchange assembly, and the heat exchange tubes are connected to the fin plate; the heat exchange tubes An inner flow passage connecting the inner cavities of the two headers is provided, and the inner flow passage of the heat exchange tube and the inner cavities of the two headers form a part of the refrigerant flow passage;

所述换热组件还包括在其长度方向上位于所述主换热区两侧的两个连接区;所述两个连接区中至少一个连接区的末端在换热组件宽度方向上的尺寸小于所述主换热区在换热组件宽度方向上的尺寸;所述集流管的管体与所述换热组件的连接区的末端密封连接。The heat exchange assembly further includes two connection areas located on both sides of the main heat exchange area in its length direction; the end of at least one of the two connection areas in the width direction of the heat exchange assembly has a size smaller than The size of the main heat exchange area in the width direction of the heat exchange assembly; the tube body of the header is in hermetically connected with the end of the connection area of the heat exchange assembly.

本申请的换热器,其换热组件的至少一个连接区在换热组件宽度方向上的尺寸小于主换热区在换热组件宽度方向的尺寸,这样,在换热组件的末端与集流管连接结合时,有利于减小集流管在换热组件宽度方向上的尺寸,降低集流管壁厚带来的热阻影响,从而提高换热器换热性能。In the heat exchanger of the present application, the dimension of at least one connection area of the heat exchange component in the width direction of the heat exchange component is smaller than the dimension of the main heat exchange area in the width direction of the heat exchange component. When the pipes are connected and combined, it is beneficial to reduce the size of the collecting pipe in the width direction of the heat exchange assembly, reduce the thermal resistance effect caused by the wall thickness of the collecting pipe, and thereby improve the heat exchange performance of the heat exchanger.

附图说明Description of the drawings

图1是相关技术翅片与换热管一体结构的示意图;Figure 1 is a schematic diagram of an integrated structure of related art fins and heat exchange tubes;

图2是本申请提供的换热器在一种实施方式中的立体结构示意图;2 is a schematic diagram of the three-dimensional structure of the heat exchanger provided by the present application in an embodiment;

图3是本申请图2提供的换热器的爆炸结构示意图;Fig. 3 is a schematic diagram of the exploded structure of the heat exchanger provided in Fig. 2 of the present application;

图4是本申请提供的换热组件的一种具体实施方式结构示意图;Fig. 4 is a schematic structural diagram of a specific embodiment of the heat exchange assembly provided by the present application;

图5是本申请提供的换热组件的另一种具体实施方式结构示意图;Fig. 5 is a schematic structural diagram of another specific embodiment of the heat exchange assembly provided by the present application;

图6是本申请提供的换热组件的再一种具体实施方式结构示意图;Fig. 6 is a schematic structural diagram of still another specific embodiment of the heat exchange assembly provided by the present application;

图7是本申请提供的换热组件部分结构的一种实施方式的放大示意图;Fig. 7 is an enlarged schematic diagram of an embodiment of a partial structure of the heat exchange assembly provided by the present application;

图8是本申请提供的换热器的另一种实施方式中的立体结构示意图;Fig. 8 is a schematic diagram of a three-dimensional structure in another embodiment of the heat exchanger provided by the present application;

图9是本申请提供的换热器的另一种实施方式中的侧面结构示意图;Fig. 9 is a schematic side view of another embodiment of the heat exchanger provided by the present application;

图10是本申请提供的换热组件的部分结构的另一种实施方式的放大示意图;Fig. 10 is an enlarged schematic diagram of another embodiment of a partial structure of the heat exchange assembly provided by the present application;

图11是本申请提供的集流管的部分结构的一种实施方式的放大示意图;FIG. 11 is an enlarged schematic diagram of an embodiment of a partial structure of the header provided by the present application;

图12是本申请提供的换热组件的部分结构的另一种实施方式的放大示意图;Fig. 12 is an enlarged schematic diagram of another embodiment of a partial structure of the heat exchange assembly provided by the present application;

图13是本申请提供的集流管的部分结构的一种实施方式的放大示意图;FIG. 13 is an enlarged schematic diagram of an embodiment of a partial structure of the header provided by the present application;

图14是本申请提供的多流程换热器的一种实施方式的结构示意图;Fig. 14 is a schematic structural diagram of an embodiment of the multi-process heat exchanger provided by the present application;

图15是本申请提供的第二集流管和第四集流管连接的一种实施方式的结构示意图;15 is a schematic structural diagram of an embodiment of the connection between the second header and the fourth header provided by the present application;

图16是本申请提供的第二集流管和第四集流管连接的另一种实施方式的结构示意图;16 is a schematic structural diagram of another embodiment of the connection between the second header and the fourth header provided by the present application;

图17是本申请提供的多流程的换热器的另一种实施方式的结构示意图;Fig. 17 is a schematic structural diagram of another embodiment of the multi-process heat exchanger provided by the present application;

图18是本申请提供的多流程的换热器的另一种实施方式的结构示意图;18 is a schematic structural diagram of another embodiment of the multi-process heat exchanger provided by the present application;

图19是本申请图18提供的多流程的换热器的另一种结构示意图。Fig. 19 is another schematic diagram of the structure of the multi-process heat exchanger provided in Fig. 18 of the present application.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的 范围。本申请存在若干具体实施方式,在不冲突的情况下,这些实施方式中的特征可以相互组合。当描述涉及附图时,除非另有说明,不同附图中相同的数字表示相同或相似的要素。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application. There are several specific implementation manners in this application, and the features in these implementation manners can be combined with each other if there is no conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings indicate the same or similar elements.

在本申请的说明书和权利要求书中所使用的单数形式的“一种”、“所述”或“该”也旨在包括多数形式,除非上下文清楚地表示其它含义。应当理解,本申请的说明书以及权利要求书中所使用的,例如“第一”、“第二”以及类似的词语,并不表示任何顺序、数量或者重要性,而只是用来区分特征的命名。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。除非另行指出,本申请中出现的“前”、“后”、“上”、“下”等类似词语只是为了便于说明,而并非限于某一特定位置或者一种空间定向。“包括”或者“包含”等类似词语是一种开放式的表述方式,意指出现在“包括”或者“包含”前面的元件涵盖出现在“包括”或者“包含”后面的元件及其等同物,这并不排除出现在“包括”或者“包含”前面的元件还可以包含其它元件。本申请中所使用的术语“若干”,其含义是指两个以及两个以上。The singular forms of "a", "said" or "the" used in the specification and claims of this application are also intended to include plural forms, unless the context clearly indicates other meanings. It should be understood that the terms "first", "second" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish the naming of features. . Similarly, similar words such as "one" or "one" do not mean a quantity limit, but mean that there is at least one. Unless otherwise indicated, the words "front", "rear", "upper", "lower" and other similar words in this application are only for convenience of description, and are not limited to a specific location or a spatial orientation. "Include" or "include" and other similar words are an open-ended way of expression, meaning that the element before "include" or "include" now covers the element appearing after "include" or "include" and its equivalents, This does not exclude that elements appearing before "including" or "including" may also include other elements. The term "several" used in this application means two and more than two.

请参阅图2和图3,本申请提供一种换热器10,其包括集流管组和若干换热组件101。在本申请的一种实施方式中,集流管组包括分别位于换热组件101的长度方向两侧的两个集流管100,每个集流管100均包括纵长的管体201和位于所述管体201中的内腔202。换热组件101的长度方向是用图2中两侧带箭头的实线段L进行示意,换热组件101的宽度方向是用图2中两侧带箭头的实线段W进行示意。Please refer to FIG. 2 and FIG. 3. The present application provides a heat exchanger 10 which includes a header group and a plurality of heat exchange components 101. In an embodiment of the present application, the header set includes two headers 100 respectively located on both sides of the length direction of the heat exchange assembly 101, and each header 100 includes a longitudinal tube body 201 and The inner cavity 202 in the tube body 201. The length direction of the heat exchange assembly 101 is illustrated by the solid line segment L with arrows on both sides in FIG. 2, and the width direction of the heat exchange assembly 101 is illustrated by the solid line segment W with arrows on both sides in FIG. 2.

换热组件101与集流管100相连接,若干换热组件101沿集流管100的长度方向D间隔排列,集流管100的长度方向D可参考图2中虚线示意的方向。请参照图2所示,在本申请的一种实施方式中,换热组件101的长度方向垂直于换热组件101的宽度方向,集流管的长度方向D垂直于换热组件101的长度方向和换热组件101的宽度方向。相邻的两个换热组件101之间的间隙形成空气侧流道。The heat exchange assembly 101 is connected to the header 100, and several heat exchange assemblies 101 are arranged at intervals along the length direction D of the header 100. The length direction D of the header 100 can refer to the direction indicated by the dashed line in FIG. 2. Referring to FIG. 2, in an embodiment of the present application, the length direction of the heat exchange assembly 101 is perpendicular to the width direction of the heat exchange assembly 101, and the length direction D of the header is perpendicular to the length direction of the heat exchange assembly 101. And the width direction of the heat exchange assembly 101. The gap between two adjacent heat exchange components 101 forms an air side flow channel.

若干换热组件101中,每个换热组件101均包括翅片板203和至少一根换热管204。换热组件101之间间隔设置,相邻的换热组件101之间的间隙可以流通换热气流,参考图4中箭头所指方向,也即相邻的两个翅片板203相对的两个表面均会让换热气流通过。Among the plurality of heat exchange assemblies 101, each heat exchange assembly 101 includes a fin plate 203 and at least one heat exchange tube 204. The heat exchange components 101 are arranged at intervals, and the gap between adjacent heat exchange components 101 can circulate heat exchange air flow. Refer to the direction indicated by the arrow in FIG. 4, that is, two adjacent fin plates 203 are opposite to each other. The surface will allow the heat exchange airflow to pass through.

换热组件101包括主换热区301,在主换热区301,翅片板203与换热管204结合为一体,其中,换热管204固定连接于翅片板203的表面,或者,翅片板203包括若干子板2031,换热管204连接于两个相邻子板2031之间。换热管204在长度方向连接于两个集流管100之间,换热管204包括内流道2041,换热管204的内流道2041连通该两个集流管100的内腔202,换热管204的内流道2041以及集流管100的内腔202形成制冷剂流道的一部分。The heat exchange assembly 101 includes a main heat exchange area 301. In the main heat exchange area 301, the fin plate 203 is integrated with the heat exchange tube 204, wherein the heat exchange tube 204 is fixedly connected to the surface of the fin plate 203, or the fin The plate 203 includes a plurality of sub-boards 2031, and the heat exchange tube 204 is connected between two adjacent sub-boards 2031. The heat exchange tube 204 is connected between the two headers 100 in the length direction. The heat exchange tube 204 includes an inner flow passage 2041. The inner flow passage 2041 of the heat exchange tube 204 communicates with the inner cavities 202 of the two headers 100, The inner flow passage 2041 of the heat exchange tube 204 and the inner cavity 202 of the header 100 form a part of the refrigerant flow passage.

所述换热组件101还包括在其长度方向上位于所述主换热区301两侧的两个连接区302,可参考图10,图12示意,连接区302的末端主要用于与集流管100连接固定,换热组件101在连接区302可以不设置翅片板203,即换热管204可以在长度方向上超出翅片板203,超出的换热管204的末端与集流管100配合连接。需要理解的是,末端是包括换热组件一小段实体结构,其位于换热组件长度方向的外侧,而非只有一个“点”。The heat exchange assembly 101 also includes two connection areas 302 located on both sides of the main heat exchange area 301 in its length direction. Refer to FIG. 10 and FIG. 12 for illustration. The end of the connection area 302 is mainly used for collecting The tube 100 is connected and fixed, the heat exchange assembly 101 may not be provided with the fin plate 203 in the connection area 302, that is, the heat exchange tube 204 may extend beyond the fin plate 203 in the length direction, and the end of the excess heat exchange tube 204 is connected to the header 100 Matching connection. It should be understood that the end includes a small section of the physical structure of the heat exchange assembly, which is located outside the length of the heat exchange assembly, rather than just a "point".

其中,集流管100用于传送制冷剂,制冷剂经集流管100被传送至换热管204。换热管204能够通过其管壁2042以及翅片板203与空气气流进行热量交换,面积相对较大翅片板203能够与翅片板203周围的气体进行热量交换,从而提升或者降低翅片板203周围气体的气温。Wherein, the collecting pipe 100 is used for conveying refrigerant, and the refrigerant is conveyed to the heat exchange tube 204 through the collecting pipe 100. The heat exchange tube 204 can exchange heat with the air flow through its tube wall 2042 and the fin plate 203. The fin plate 203 with a relatively large area can exchange heat with the air around the fin plate 203, thereby raising or lowering the fin plate. 203 The temperature of the surrounding gas.

换热管204与翅片板203相连。换热管204形成于翅片板203的表面,或者换热管204连接于两个相邻子板2031之间,换热管204在长度方向上的大部分与翅片板203接触,从而使换热管204与翅片板203的换热面积最大化,也使得换热管204与翅片板203的换热量和换热效率最大化。The heat exchange tube 204 is connected to the fin plate 203. The heat exchange tube 204 is formed on the surface of the fin plate 203, or the heat exchange tube 204 is connected between two adjacent sub-plates 2031, and most of the heat exchange tube 204 in the length direction is in contact with the fin plate 203, so that The heat exchange area between the heat exchange tube 204 and the fin plate 203 is maximized, and the heat exchange amount and heat exchange efficiency between the heat exchange tube 204 and the fin plate 203 are maximized.

换热管204的至少部分凸出于翅片板203在换热组件101排列方向上的至少一侧。本申请提供的一种实施方式中,换热管204在换热组件101排列方向上的高度大于翅片板203的厚度。可选的,翅片板203可以为相对薄的长条型的板状结构,翅片板203可以包括相背的两个表面。换热管204在换热组件101排列方向上的高度或者管径尺寸均大于翅片板203的厚度,故不论所述换热管204连接于相邻的两个子部2031之间,或是换热管204形成于翅片板203的表面,换热管204凸出所述 翅片板203的至少一个表面。At least part of the heat exchange tube 204 protrudes from at least one side of the fin plate 203 in the arrangement direction of the heat exchange assembly 101. In an embodiment provided by the present application, the height of the heat exchange tube 204 in the arrangement direction of the heat exchange assembly 101 is greater than the thickness of the fin plate 203. Optionally, the fin plate 203 may be a relatively thin elongated plate-like structure, and the fin plate 203 may include two opposite surfaces. The height or diameter of the heat exchange tube 204 in the arrangement direction of the heat exchange assembly 101 is greater than the thickness of the fin plate 203, so no matter if the heat exchange tube 204 is connected between two adjacent sub-parts 2031, or exchange The heat pipe 204 is formed on the surface of the fin plate 203, and the heat exchange pipe 204 protrudes from at least one surface of the fin plate 203.

参考图4所示意的若干换热组件101的主换热区部分在垂直换热组件101长度方向的平面上的投影,在相邻的两个换热组件101对应的主换热区,至少一组具有相邻关系的换热管204错位设置,其中,该具有相邻关系的两个换热管204分别属于该相邻的两个换热组件101,对其中一个换热管204而言,另一个换热管204是该另一个换热管204所属的换热组件101中与该其中一个换热管204间距最近的换热管。举例而言,两个换热组件101分别记为换热组件A和换热组件B,换热组件A中的一个换热管记为换热管A,换热组件B中有若干个换热管,其中与换热管A间距最近的换热管记为换热管B,从而换热管A和换热管B是一组具有相邻关系的换热管。Referring to the projection of the main heat exchange area of several heat exchange assemblies 101 on a plane perpendicular to the length of the heat exchange assembly 101 as shown in FIG. 4, at least one of the main heat exchange areas corresponding to two adjacent heat exchange assemblies 101 A group of adjacent heat exchange tubes 204 are arranged in a staggered arrangement, wherein the two adjacent heat exchange tubes 204 belong to the two adjacent heat exchange assemblies 101, and for one of the heat exchange tubes 204, The other heat exchange tube 204 is the heat exchange tube closest to the one of the heat exchange tubes 204 in the heat exchange assembly 101 to which the other heat exchange tube 204 belongs. For example, two heat exchange components 101 are respectively marked as heat exchange component A and heat exchange component B, one heat exchange tube in heat exchange component A is marked as heat exchange tube A, and there are several heat exchange components in heat exchange component B. The heat exchange tube closest to the heat exchange tube A is recorded as the heat exchange tube B, so that the heat exchange tube A and the heat exchange tube B are a group of heat exchange tubes that have an adjacent relationship.

在图4的示意中,换热组件101的换热管204与相邻的另一换热组件101的换热管204均错位设置。通常换热管204管径相比翅片板203的厚度较大,对应相邻的换热组件101的主换热区,错位设置有利于避免换热管204在空气侧流道中集中设置。沿空气侧整体流道来看,流通截面较大的位置与流通截面较小的位置均匀化,降低突扩突缩的流道结构对流体压降的影响,本申请有利于降低换热能耗,同等流量的空气可以提供更多的换热量,从而提高换热器10的换热性能。同时,有助于换热器10延缓结霜。In the schematic diagram of FIG. 4, the heat exchange tube 204 of the heat exchange assembly 101 and the heat exchange tube 204 of another adjacent heat exchange assembly 101 are arranged in a staggered manner. Generally, the tube diameter of the heat exchange tube 204 is larger than the thickness of the fin plate 203, and corresponding to the main heat exchange area of the adjacent heat exchange assembly 101, the staggered arrangement is beneficial to avoid the heat exchange tube 204 being concentratedly arranged in the air side flow channel. From the perspective of the overall flow path on the air side, the position where the flow cross section is larger and the position where the flow cross section is smaller are homogenized, reducing the influence of the sudden expansion and contraction flow path structure on the fluid pressure drop. This application is beneficial to reduce heat exchange energy consumption , The same flow of air can provide more heat exchange, thereby improving the heat exchange performance of the heat exchanger 10. At the same time, it helps the heat exchanger 10 to delay frosting.

在本申请提供的一种实施方式中,翅片板203的厚度为0.05~0.5mm,换热管204的管内径为0.4~3.0mm,换热管204管外径为0.6~5mm,在单个换热组件101中,相邻换热管204的管间距为3~20mm,相邻的两个换热组件101分别对应的翅片板203之间的间距为1.4~6mm。In an embodiment provided by this application, the thickness of the fin plate 203 is 0.05 to 0.5 mm, the inner diameter of the heat exchange tube 204 is 0.4 to 3.0 mm, and the outer diameter of the heat exchange tube 204 is 0.6 to 5 mm. In the heat exchange assembly 101, the distance between adjacent heat exchange tubes 204 is 3-20 mm, and the distance between the fin plates 203 of two adjacent heat exchange assemblies 101 is 1.4-6 mm.

进一步的,本申请提供一种可选的实施方式,翅片板203的厚度0.2mm,换热管204的管内径为1.1mm,换热管204管外径为1.6mm,相邻换热管204的管间距为12mm,相邻的两个换热组件101分别对应的翅片板203之间的间距为1.8mm。Further, this application provides an alternative embodiment, the thickness of the fin plate 203 is 0.2 mm, the inner diameter of the heat exchange tube 204 is 1.1 mm, the outer diameter of the heat exchange tube 204 is 1.6 mm, and the adjacent heat exchange tubes The distance between the tubes of 204 is 12 mm, and the distance between the fin plates 203 of two adjacent heat exchange assemblies 101 is 1.8 mm.

如图2所示,换热组件101的长度方向与集流管100的长度方向大致垂直。As shown in FIG. 2, the length direction of the heat exchange assembly 101 is substantially perpendicular to the length direction of the header 100.

本申请提供的一种实施方式中,可参考图5、图6的示意,在主换热区301内,换热管204焊接于翅片板203的表面。通过将换热管204凸出设置于翅片板203的表面,翅片板203的表面形成凹凸结构,换热气流流经翅片板203表面时,该凹凸结构能够扰动换热气流,从而提高翅片板203与换热气流的换热量及换热效率。同时,换热管204焊接于翅片板203的表面,也能增加空气侧流道的换热面积。In an embodiment provided by the present application, referring to the schematic diagrams of FIGS. 5 and 6, in the main heat exchange area 301, the heat exchange tube 204 is welded to the surface of the fin plate 203. By protruding the heat exchange tube 204 on the surface of the fin plate 203, the surface of the fin plate 203 forms an uneven structure. When the heat exchange air flows through the surface of the fin plate 203, the uneven structure can disturb the heat exchange air flow, thereby improving The heat exchange between the fin plate 203 and the heat exchange airflow and the heat exchange efficiency. At the same time, the heat exchange tube 204 is welded to the surface of the fin plate 203, which can also increase the heat exchange area of the air side flow channel.

在同一换热组件101中,至少一根换热管204均凸设于翅片板203同一侧的表面。当然,换热管204在翅片板203上的布设方式可以有多种,换热管204可以设置在翅片板203单独的一个表面上,或者在一张翅片板203上可以包括若干区域,如第一区域及第二区域,在第一区域内,换热管204设于翅片板203其中一个表面,在第二区域内,换热管204设于翅片板203相背的另一表面。当然也可以对所有的翅片板203进行区域划分,在不同的区域内,换热管204可以设于翅片板203的不同的表面,例如对前m张翅片板203而言,换热管204设于对应翅片板203的一个表面,对后n张翅片板203而言,换热管204设于对应翅片板203的另一个表面。In the same heat exchange assembly 101, at least one heat exchange tube 204 is protruded on the surface of the same side of the fin plate 203. Of course, the heat exchange tubes 204 can be arranged on the fin plate 203 in many ways. The heat exchange tubes 204 can be arranged on a single surface of the fin plate 203, or a fin plate 203 can include several areas. Such as the first area and the second area, in the first area, the heat exchange tube 204 is arranged on one surface of the fin plate 203, and in the second area, the heat exchange tube 204 is arranged on the opposite side of the fin plate 203. One surface. Of course, all the fin plates 203 can be divided into areas. In different areas, the heat exchange tubes 204 can be arranged on different surfaces of the fin plates 203. For example, for the first m fin plates 203, the heat exchange The tube 204 is provided on one surface of the corresponding fin plate 203. For the next n fin plates 203, the heat exchange tube 204 is provided on the other surface of the corresponding fin plate 203.

可选的,相邻的两个换热组件101中,一个换热组件101的换热管204与另一换热组件101的换热管204位于其所在翅片板203的不同侧。这样设置的优点在于,该两个换热组件101的换热管可以同时布置于该两个换热组件101之间的间隙形成的空气流道内,由于两个换热组件101的换热管错位设置,有助于空气流道内形成连续的蜿蜒曲折的流动路径,增加空气流道的换热系数,提高该流道内的换热效果,该两个换热组件101之间的间隙形成的空气流道流通截面较为均匀,或者,该两个换热组件101的换热管可以同时远离该两个换热组件101之间的间隙形成的空气流道,该空气流道两侧的壁面均没有设置换热管,流通截面较为均匀,因此有利于提高空气侧流道的均匀性,从而提高换热器的换热性能。Optionally, among the two adjacent heat exchange assemblies 101, the heat exchange tubes 204 of one heat exchange assembly 101 and the heat exchange tubes 204 of the other heat exchange assembly 101 are located on different sides of the fin plate 203 where they are located. The advantage of this arrangement is that the heat exchange tubes of the two heat exchange assemblies 101 can be simultaneously arranged in the air flow channel formed by the gap between the two heat exchange assemblies 101, due to the misalignment of the heat exchange tubes of the two heat exchange assemblies 101 The arrangement helps to form a continuous tortuous flow path in the air flow channel, increases the heat transfer coefficient of the air flow channel, and improves the heat exchange effect in the flow channel. The air formed by the gap between the two heat exchange components 101 The cross-section of the flow channel is relatively uniform, or the heat exchange tubes of the two heat exchange components 101 can be kept away from the air flow channel formed by the gap between the two heat exchange components 101 at the same time. The heat exchange tube is provided with a relatively uniform flow cross section, which is beneficial to improve the uniformity of the air side flow channel, thereby improving the heat exchange performance of the heat exchanger.

若干翅片板203之间间隔设置,可选的,若干所述翅片板203之间等间距平行设置,使得换热气流均匀通过,同时减少换热气流通过若干翅片板203的风阻。或者相邻翅片板203之间也可以不等间距设置,本发明对此不做限制。Several fin plates 203 are arranged at intervals. Optionally, several fin plates 203 are arranged in parallel at equal intervals, so that the heat exchange airflow can pass uniformly and at the same time, the wind resistance of the heat exchange airflow through the several fin plates 203 is reduced. Or, the adjacent fin plates 203 may also be arranged at unequal intervals, which is not limited in the present invention.

如图5所示,在垂直换热组件101长度方向的平面上,翅片板203的截面为连续的折线型形状, 换热管204的截面为菱形形状,其中,翅片板203在其折线型形状的波峰和/或波谷处具有与菱形形状适配的夹角,换热管204基于其菱形形状两条相邻的侧壁2043与翅片板203相结合使得翅片板203对换热管204形成半包围设置。As shown in Figure 5, on a plane perpendicular to the length of the heat exchange assembly 101, the cross section of the fin plate 203 is a continuous broken line shape, and the cross section of the heat exchange tube 204 is a rhombus shape. The crests and/or troughs of the shape have an angle that matches the rhombus shape. Based on the rhombus shape of the heat exchange tube 204, the two adjacent side walls 2043 are combined with the fin plate 203 so that the fin plate 203 exchanges heat with each other. The tube 204 forms a semi-enclosed arrangement.

将翅片板203设计为连续的折线型形状,翅片板203宽度方向上的面积较大,从而增大翅片板203与换热气流的换热面积。翅片板203的波峰和波谷之间可形成气流漩涡,从而使换热气流在翅片板203之间的停留时间更长,从而提升换热效率。The fin plate 203 is designed as a continuous broken line shape, and the area of the fin plate 203 in the width direction is larger, thereby increasing the heat exchange area between the fin plate 203 and the heat exchange airflow. An air flow vortex can be formed between the wave crests and wave troughs of the fin plates 203, so that the heat exchange airflow stays between the fin plates 203 for a longer time, thereby improving heat exchange efficiency.

除折线型的横截面外,如图6所示,在垂直换热组件101长度方向的平面上,翅片板203的截面为波浪形状,换热管204的截面为圆形或者椭圆形,图6以圆形换热管204进行示意。Except for the broken-line cross section, as shown in FIG. 6, on a plane perpendicular to the length of the heat exchange assembly 101, the cross section of the fin plate 203 is a wave shape, and the cross section of the heat exchange tube 204 is a circle or an ellipse. 6 Take the circular heat exchange tube 204 for illustration.

翅片板203包括若干直线部2033与若干弧线部2032,弧线部2032位于两个相邻的直线部2033之间,弧线部2032形成波浪形状的波峰及波谷。换热管204的部分外表面与翅片板203的弧线部2032结合固定,其中,换热管204与弧线部2032相结合部分的曲率与弧线部2032的曲率的大小和方向均相同。The fin plate 203 includes a plurality of straight portions 2033 and a plurality of curved portions 2032. The curved portions 2032 are located between two adjacent straight portions 2033, and the curved portions 2032 form wave crests and troughs. Part of the outer surface of the heat exchange tube 204 is combined and fixed with the arc portion 2032 of the fin plate 203, wherein the curvature of the part where the heat exchange tube 204 is combined with the arc portion 2032 is the same in size and direction as the curvature of the arc portion 2032 .

参考图4,换热管204包括位于其内流道2041外围的管体2042,翅片板203的若干子板2031与管体2042通过浇筑工艺一体成型或者通过挤压工艺一体成型。4, the heat exchange tube 204 includes a tube body 2042 located at the periphery of its inner flow channel 2041. Several sub-plates 2031 of the fin plate 203 and the tube body 2042 are integrally formed by a casting process or an extrusion process.

换热管204的管体2042与翅片板203的若干子板2032可以通过浇筑工艺或者挤压工艺一体成型,相当于换热管204的内流道2041成型于加工板片之内,加工板片的一部分形成换热管204的管体2042,加工板片位于换热管204两侧的部分形成子板2032。一种可选的挤压工艺,其通过配套的第一模具和第二模具,第一模具用于形成换热管204的内流道2041,第二模具具有形成换热组件101其余部分的型腔,两个模具配套使用,使得换热组件101从第二模具的型腔的开口挤出。The tube body 2042 of the heat exchange tube 204 and the several sub-plates 2032 of the fin plate 203 can be integrally formed through a pouring process or an extrusion process, which is equivalent to the inner runner 2041 of the heat exchange tube 204 being formed in the processing plate, and the processing plate A part of the fins forms the tube body 2042 of the heat exchange tube 204, and the parts of the processed fins on both sides of the heat exchange tube 204 form the sub-board 2032. An optional extrusion process, which uses a matched first mold and a second mold. The first mold is used to form the inner runner 2041 of the heat exchange tube 204, and the second mold has a shape that forms the rest of the heat exchange assembly 101. Cavity, two molds are used together, so that the heat exchange component 101 is extruded from the opening of the cavity of the second mold.

在单个换热组件101中,换热组件101外表面的面积和所有换热管204的内表面之和的面积之比为5~45。换热管204的流通截面可以为圆形、正方形、矩形、多边形等腰梯形或者异形时,换热管204的面积与其内径或者等效内径正相关,而换热管的内径又影响同等体积的制冷剂流过换热管204的速度,换热组件101外表面的面积和所有换热管204的内表面之和的面积之比为5~45,定义该范围的目的在于在换热组件101外表面积一定的情况下,换热管的内表面积不能过大,即换热管的管径尽量小一些,尽量保证处于换热管204流通截面中心位置的制冷剂也能与换热管204的管体2042充分进行热交换,提高换热管204的管体2042与制冷剂之间的换热量及换热效率;同时减小换热管204的风阻,当然,也需要保证换热管204的内表面积不能过小,换热管204的管径至少要比翅片板203的厚度大,保证较小的冷媒充注量的前提下,提升换热器10的换热性能。进一步的,换热组件101外表面的面积和所有换热管204的内表面之和的面积之比为20~30。In a single heat exchange assembly 101, the ratio of the area of the outer surface of the heat exchange assembly 101 to the area of the sum of the inner surfaces of all the heat exchange tubes 204 is 5-45. When the flow cross section of the heat exchange tube 204 can be round, square, rectangular, polygonal isosceles trapezoid or special shape, the area of the heat exchange tube 204 is positively related to its inner diameter or equivalent inner diameter, and the inner diameter of the heat exchange tube affects the same volume. The speed of the refrigerant flowing through the heat exchange tube 204, the ratio of the area of the outer surface of the heat exchange assembly 101 to the sum of the inner surfaces of all the heat exchange tubes 204 is 5 to 45. The purpose of defining this range is in the heat exchange assembly 101 In the case of a certain external surface area, the internal surface area of the heat exchange tube should not be too large, that is, the tube diameter of the heat exchange tube should be as small as possible, and try to ensure that the refrigerant at the center of the flow section of the heat exchange tube 204 can also interact with the heat exchange tube 204. The tube body 2042 fully performs heat exchange to improve the heat exchange and heat exchange efficiency between the tube body 2042 of the heat exchange tube 204 and the refrigerant; at the same time, the wind resistance of the heat exchange tube 204 is reduced. Of course, the heat exchange tube 204 also needs to be ensured. The inner surface area of the heat exchange tube 204 should not be too small, and the tube diameter of the heat exchange tube 204 should be at least larger than the thickness of the fin plate 203, so that the heat exchange performance of the heat exchanger 10 can be improved on the premise of ensuring a small refrigerant charge. Further, the ratio of the area of the outer surface of the heat exchange assembly 101 to the area of the sum of the inner surfaces of all the heat exchange tubes 204 is 20-30.

若干换热组件101均具有同样结构和形状,且相邻的两个换热组件101中一个换热组件101相对于另一个换热组件101翻转180°设置。The several heat exchange components 101 all have the same structure and shape, and one heat exchange component 101 of the two adjacent heat exchange components 101 is turned over by 180° relative to the other heat exchange component 101.

在本申请提供的一种实施方式中,相邻的两个换热组件101构成一个基本单元,在该基本单元中,将第二件换热组件101相对于第一件换热组件101翻转180°后与第一件换热组件101相对排列,之后,以该基本单元对若干换热组件101进行阵列。该种排列形式,实现了换热管204交错排列,有助于空气侧压降减小,同时有利于延缓结霜。In an embodiment provided by the present application, two adjacent heat exchange assemblies 101 constitute a basic unit. In the basic unit, the second heat exchange assembly 101 is turned over 180 relative to the first heat exchange assembly 101. After °, it is arranged opposite to the first heat exchange assembly 101, and then a number of heat exchange assemblies 101 are arrayed with the basic unit. This arrangement realizes the staggered arrangement of the heat exchange tubes 204, which helps to reduce the pressure drop on the air side and at the same time helps to delay frost formation.

在单个换热组件101中,换热管204的数量大于等于2,可以为3个、4个、5个等等,且若干换热管204在换热组件101宽度方向上间隔设置。In a single heat exchange assembly 101, the number of heat exchange tubes 204 is greater than or equal to 2, and can be 3, 4, 5, etc., and several heat exchange tubes 204 are arranged at intervals in the width direction of the heat exchange assembly 101.

如图7所示,翅片板203包括本体400和凸出于本体400表面的若干桥片401,桥片401在本体400表面的投影具有沿换热组件101长度方向延伸的细长形状,桥片401与本体400之间形成桥洞402,桥洞402用于通过换热气流。As shown in Figure 7, the fin plate 203 includes a body 400 and a number of bridges 401 protruding from the surface of the body 400. The projection of the bridges 401 on the surface of the body 400 has an elongated shape extending along the length of the heat exchange assembly 101. A bridge hole 402 is formed between the sheet 401 and the body 400, and the bridge hole 402 is used for passing the heat exchange airflow.

桥片401的桥洞402的形状可为拱形、半圆形、方形、等腰梯形等。换热气流经过翅片板203时,可以从桥洞402中吹过。桥片401的顶部可以与另一换热组件101的翅片板203相抵接或者间隔一定距离。设置桥片401可以强化换热,提高翅片板203与空气的换热效率。The shape of the bridge hole 402 of the bridge piece 401 may be an arch, a semicircle, a square, an isosceles trapezoid, and the like. When the heat exchange airflow passes through the fin plate 203, it can blow through the bridge hole 402. The top of the bridge 401 may abut against the fin plate 203 of the other heat exchange assembly 101 or may be spaced a certain distance apart. The provision of the bridge 401 can enhance the heat exchange and improve the heat exchange efficiency between the fin plate 203 and the air.

参考图8、图9、图10、图12所示,换热组件101包括在其长度方向上位于主换热区301两侧的两个连接区302。两个连接区302中至少一个连接区302的末端在换热组件101宽度方向上的尺 寸小于所述主换热区301在换热组件101宽度方向上的尺寸。集流管100的管体201设置有与连接区302的末端配合的插接部,在插接部,集流管100的管体201与换热组件101的连接区302的末端密封连接。换热管204的内流道2041连通所述两个集流管100的内腔202,换热管204的内流道2041以及集流管100的内腔202形成制冷剂流道的一部分。Referring to Fig. 8, Fig. 9, Fig. 10, and Fig. 12, the heat exchange assembly 101 includes two connection areas 302 located on both sides of the main heat exchange area 301 in its length direction. The dimension of the end of at least one of the two connection areas 302 in the width direction of the heat exchange assembly 101 is smaller than the dimension of the main heat exchange area 301 in the width direction of the heat exchange assembly 101. The tube body 201 of the collecting pipe 100 is provided with a plug-in part that matches with the end of the connecting area 302. At the plug-in part, the pipe body 201 of the collecting pipe 100 and the end of the connecting area 302 of the heat exchange assembly 101 are hermetically connected. The inner flow passage 2041 of the heat exchange tube 204 communicates with the inner cavities 202 of the two headers 100, and the inner flow passage 2041 of the heat exchange tube 204 and the inner cavity 202 of the header 100 form a part of the refrigerant flow passage.

由于两个连接区302中至少一个连接区302的末端在换热组件101宽度方向上的尺寸小于所述主换热区301在换热组件101宽度方向上的尺寸,一种可选的方式,在连接区302,翅片板和换热管204可以进行缩口处理,例如,去掉一部分翅片板203,并且使换热管204弯折聚拢等。Since the size of the end of at least one of the two connecting areas 302 in the width direction of the heat exchange assembly 101 is smaller than the size of the main heat exchange area 301 in the width direction of the heat exchange assembly 101, an optional way, In the connection area 302, the fin plate and the heat exchange tube 204 can be necked, for example, a part of the fin plate 203 is removed, and the heat exchange tube 204 is bent and gathered.

本申请提供的一种实施方式中,在换热组件101长度方向上,换热管204的长度大于翅片板203的长度,换热管204在换热组件101长度方向上的两侧均超出翅片板203。换热管204位于主换热区301的部分形成主体段501。在换热组件101每个连接区302,换热管204包括安装段503以及配合段502。连接区302的末端形成用于与集流管100相配合的安装段503,安装段503位于集流管100的外表面靠近其内腔202的一侧。配合段502连接于安装段503和主体段501之间。也就是说,换热管204包括主体段501、两个安装段503以及两个配合段502,换热管204长度方向的两个末端分别形成两个安装段503,两个配合段502分别位于主体段501长度方向的两侧,配合段502连接于安装段503和主体段501之间。In an embodiment provided by the present application, in the length direction of the heat exchange assembly 101, the length of the heat exchange tube 204 is greater than the length of the fin plate 203, and the heat exchange tube 204 extends beyond the length of the heat exchange assembly 101 on both sides. The fin plate 203. The part of the heat exchange tube 204 located in the main heat exchange area 301 forms a main body section 501. In each connection area 302 of the heat exchange assembly 101, the heat exchange tube 204 includes an installation section 503 and a matching section 502. The end of the connecting area 302 forms a mounting section 503 for mating with the header 100, and the mounting section 503 is located on the outer surface of the header 100 close to the inner cavity 202 of the header. The mating section 502 is connected between the installation section 503 and the main body section 501. In other words, the heat exchange tube 204 includes a main body section 501, two installation sections 503, and two mating sections 502. The two ends of the heat exchange tube 204 in the length direction respectively form two installation sections 503, and the two mating sections 502 are respectively located at On both sides of the main body section 501 in the length direction, the mating section 502 is connected between the installation section 503 and the main body section 501.

参考图10,换热组件101的若干换热管204中包括至少一根第一换热管204’,第一换热管204’的配合段502相对其主体段501弯折,换热管204的安装段503和主体段501可以具有大致相同的延伸方向,若干换热管204的安装段503相比主体段501在换热组件101的宽度方向上聚拢设置。10, the plurality of heat exchange tubes 204 of the heat exchange assembly 101 includes at least one first heat exchange tube 204'. The mating section 502 of the first heat exchange tube 204' is bent relative to its main body section 501, and the heat exchange tube 204 The mounting section 503 and the main body section 501 may have substantially the same extending direction, and the mounting sections 503 of the plurality of heat exchange tubes 204 are arranged together in the width direction of the heat exchange assembly 101 compared to the main body section 501.

本申请针对该种换热组件的制备提供一种可选的实施方式,初步加工的换热组件其换热管204与翅片板203的长度可以相同,第二步加工过程可以换热组件101靠近末端的位置针对翅片板203切除一部分同时保留换热管204,对保留下来的若干换热管204进行折弯加工,使得若干换热管204的安装段503相比主体段501在换热组件101的宽度方向上聚拢设置。当然,也可以不通过切割翅片板203的方式得到换热组件101,如对换热组件101进行一体化加工等。This application provides an alternative embodiment for the preparation of this kind of heat exchange assembly. The heat exchange tube 204 and the fin plate 203 of the preliminary processed heat exchange assembly can have the same length, and the heat exchange assembly 101 can be used in the second processing step. A part of the fin plate 203 is cut off at the position near the end while the heat exchange tube 204 is retained. The remaining heat exchange tubes 204 are bent, so that the mounting section 503 of the heat exchange tube 204 exchanges heat compared to the main section 501. The components 101 are arranged together in the width direction. Of course, the heat exchange assembly 101 can also be obtained without cutting the fin plate 203, such as performing integrated processing on the heat exchange assembly 101.

若干换热管204的安装段503在换热组件101的宽度方向上可以聚拢为一排或者多排,在多排的情况下,即若干换热管204的安装段503相比聚拢前可以在换热组件101的长度方向上扩散。The mounting sections 503 of the several heat exchange tubes 204 can be gathered into one or more rows in the width direction of the heat exchange assembly 101. In the case of multiple rows, that is, the mounting sections 503 of the several heat exchange tubes 204 can be arranged more than before being gathered. The heat exchange assembly 101 spreads in the length direction.

在换热组件101长度方向上,主体段501的长度大于等于翅片板203的长度。配合段502以及安装段503在换热组件101长度方向上均超出翅片板203。In the length direction of the heat exchange assembly 101, the length of the main body section 501 is greater than or equal to the length of the fin plate 203. The mating section 502 and the mounting section 503 extend beyond the fin plate 203 in the length direction of the heat exchange assembly 101.

集流管100为横截面大致为正圆形的圆筒管,集流管100的外径小于等于换热组件101中相距最远的两根换热管204的主体段501的间距。The header 100 is a cylindrical tube with a substantially circular cross-section. The outer diameter of the header 100 is less than or equal to the distance between the main sections 501 of the two heat exchange tubes 204 furthest apart in the heat exchange assembly 101.

集流管100的管体201设置有插接部,在插接部,集流管100的管体201与换热管204的安装段503密封连接。集流管100与翅片板203相间隔设置或者相抵接设置或者集流管100的管体201与翅片板203固定连接。The tube body 201 of the header 100 is provided with a plug-in part, and at the plug-in part, the tube body 201 of the header 100 and the mounting section 503 of the heat exchange tube 204 are hermetically connected. The collecting tube 100 and the fin plate 203 are spaced apart or abutted against each other, or the tube body 201 of the collecting tube 100 and the fin plate 203 are fixedly connected.

参考图11,插接部包括若干插接孔205,插接孔205贯穿集流管100的管体201。插接孔205的尺寸与换热管204的端部相适配,若干插接孔205在集流管100的管体201上相间隔分布,若干换热管204的安装段503相应的也是间隔设置,换热管204的安装段503通过插接孔205插接至集流管100,在插接孔205处,集流管100的管体201与换热管204的管体2042密封连接。插接孔205的数量与换热管204的数量相匹配,呈一一对应的关系。Referring to FIG. 11, the plug-in portion includes a plurality of plug-in holes 205, and the plug-in holes 205 penetrate through the pipe body 201 of the collecting pipe 100. The size of the plug hole 205 is adapted to the end of the heat exchange tube 204, and a number of plug holes 205 are spaced apart on the tube body 201 of the header 100, and the mounting sections 503 of the heat exchange tubes 204 are correspondingly spaced. The installation section 503 of the heat exchange tube 204 is inserted into the collecting pipe 100 through the insertion hole 205. At the insertion hole 205, the pipe body 201 of the collecting pipe 100 and the pipe body 2042 of the heat exchange pipe 204 are connected in a sealed manner. The number of the insertion holes 205 matches the number of the heat exchange tubes 204, in a one-to-one correspondence relationship.

若干插接孔205在集流管100长度方向上分布有多排。集流管100的多排插接孔205呈交替错位设置。在垂直于换热组件101的长度方向的平面上,每排插接孔的中心连线的投影大致与集流管100长度方向垂直,一个换热组件101的若干换热管204对应至少一排插接孔205设置,换热组件101的换热管204的数量与其对应的至少一排插接孔205的数量相匹配。The plurality of plug holes 205 are distributed in multiple rows along the length direction of the header 100. The rows of plug holes 205 of the header 100 are alternately staggered. On a plane perpendicular to the length direction of the heat exchange assembly 101, the projection of the center line of each row of insertion holes is approximately perpendicular to the length direction of the header 100, and a number of heat exchange tubes 204 of one heat exchange assembly 101 correspond to at least one row The insertion holes 205 are provided, and the number of the heat exchange tubes 204 of the heat exchange assembly 101 matches the number of the corresponding at least one row of insertion holes 205.

在单个换热组件101中,若干换热管204的安装段503的轴线均位于同一平面,换热管204的安装段503平行设置,且若干换热管204对应一排插接孔205设置。In a single heat exchange assembly 101, the axes of the mounting sections 503 of the heat exchange tubes 204 are all located on the same plane, the mounting sections 503 of the heat exchange tubes 204 are arranged in parallel, and the heat exchange tubes 204 are arranged corresponding to a row of insertion holes 205.

如图10、图12所示,若干换热管204包括第一换热管204’和第二换热管204”,第二换热管204” 的主体段501、配合段502以及安装段503的轴向相重合,第二换热管204”的长度方向与换热组件101长度方向大致平行。As shown in Figures 10 and 12, the plurality of heat exchange tubes 204 include a first heat exchange tube 204' and a second heat exchange tube 204". The main body section 501, the mating section 502, and the installation section 503 of the second heat exchange tube 204" The longitudinal direction of the second heat exchange tube 204" is substantially parallel to the longitudinal direction of the heat exchange assembly 101.

第一换热管204’的主体段501、配合段502以及安装段503大致为直管,第一换热管204’的主体段501和安装段503的长度方向与换热组件101长度方向大致平行,第一换热管204’的配合段502自其主体段501靠近所述集流管100的一端朝向第二换热管204”的方向倾斜设置。The main section 501, the mating section 502, and the installation section 503 of the first heat exchange tube 204' are approximately straight pipes. The length direction of the main section 501 and the installation section 503 of the first heat exchange tube 204' is approximately the same as the length direction of the heat exchange assembly 101. In parallel, the mating section 502 of the first heat exchange tube 204' is inclined from the end of the main body section 501 close to the collecting tube 100 toward the second heat exchange tube 204".

第一换热管204’的数量大于等于2,第二换热管204”的数量大于等于1,第一换热管204’比第二换热管204”靠近换热组件101宽度方向上的边沿,若干第一换热管204’在换热组件101宽度方向上分布于第二换热管204”的两侧。The number of first heat exchange tubes 204' is greater than or equal to 2, the number of second heat exchange tubes 204" is greater than or equal to 1, and the first heat exchange tubes 204' are closer to the width direction of the heat exchange assembly 101 than the second heat exchange tubes 204" At the edge, a plurality of first heat exchange tubes 204' are distributed on both sides of the second heat exchange tube 204" in the width direction of the heat exchange assembly 101.

一种示例,第一换热管204’的数量为4根,第二换热管204”的数量为1根,则在换热组件101的宽度方向上,第二换热管204”的两侧可以各有两根第一换热管204’,或者第二换热管204”一侧有一根第一换热管204’,另一侧有三根第一换热管204’。另一种示例,第一换热管204’的数量为4根,第二换热管204”的数量为2根,则2根第二换热管204”位于换热组件101在宽度方向上靠中间的位置,2根第二换热管204”作为一个单元,4根第一换热管204’分布于该单元的两侧设置,两侧的第一换热管204’的各自的数量可以不做过多限制。In an example, the number of first heat exchange tubes 204' is 4, and the number of second heat exchange tubes 204" is 1, then in the width direction of the heat exchange assembly 101, two of the second heat exchange tubes 204" There can be two first heat exchange tubes 204' on each side, or one first heat exchange tube 204' on one side of the second heat exchange tube 204" and three first heat exchange tubes 204' on the other side. For example, the number of the first heat exchange tube 204' is 4, and the number of the second heat exchange tube 204" is 2, then the 2 second heat exchange tubes 204" are located in the middle of the heat exchange assembly 101 in the width direction. Position, the 2 second heat exchange tubes 204" are used as a unit, and the 4 first heat exchange tubes 204' are arranged on both sides of the unit, and the respective numbers of the first heat exchange tubes 204' on both sides can be omitted Too many restrictions.

本实施方式中以换热组件101包括3根换热管204为例,如图10和图12,即一根第二换热管204”和两根第一换热管204’,将换热组件101宽度方向上靠两侧的第一换热管204’的配合部502弯折向第二换热管204”进行聚拢,换热组件101与集流管100连接时,仅换热管204插入集流管100。In this embodiment, the heat exchange assembly 101 includes three heat exchange tubes 204 as an example, as shown in FIG. 10 and FIG. 12, that is, one second heat exchange tube 204" and two first heat exchange tubes 204', the heat exchange The mating parts 502 of the first heat exchange tube 204' on both sides of the component 101 in the width direction are bent to gather the second heat exchange tube 204". When the heat exchange component 101 is connected to the header 100, only the heat exchange tube 204 Insert the header 100.

参考图10,聚拢后的换热管204之间可以留有一定间隙,换热管204单根分别插入集流管100的插接孔205中。Referring to FIG. 10, a certain gap may be left between the gathered heat exchange tubes 204, and a single heat exchange tube 204 is inserted into the insertion hole 205 of the header 100 respectively.

或者,参考图12,聚拢后的换热管204的安装段503之间没有间隙或很小,示例的,若干换热管204的安装段503依次相贴合接触,若干换热管204的安装段503可以通过依次焊接形成一体结构,其整体插入集流管100。相应的,参考图13的集流管100的部分结构示意图,插接部包括与若干换热管204相聚拢的安装段503适配的安装槽207,若干换热管204的安装段503通过安装槽207整体插接至集流管100,且在安装槽207处,集流管100的管体201与换热管204的管体2042密封连接。Or, referring to FIG. 12, there is no gap or small gap between the installation sections 503 of the heat exchange tubes 204 after being gathered. For example, the installation sections 503 of several heat exchange tubes 204 are in close contact with each other in turn, and the installation of several heat exchange tubes 204 The section 503 may be welded in sequence to form an integral structure, which is inserted into the collecting pipe 100 as a whole. Correspondingly, referring to the partial structural diagram of the header 100 in FIG. 13, the plug-in portion includes a mounting groove 207 adapted to the mounting section 503 of a plurality of heat exchange tubes 204, and the mounting sections 503 of the plurality of heat exchange tubes 204 are installed The groove 207 is inserted into the header 100 as a whole, and at the installation groove 207, the tube body 201 of the header 100 and the tube body 2042 of the heat exchange tube 204 are hermetically connected.

安装槽207也沿集流管100的长度分布有多排,相邻的两个安装槽207错位设置,同时,安装槽207可以在垂直于集流管100长度方向上具有细长形状,如矩形,长圆形等,安装槽207的形状可以与聚拢为一体结构的若干换热管204的安装段503的外轮廓相适配。The installation grooves 207 are also distributed in multiple rows along the length of the collecting pipe 100, and the two adjacent installation grooves 207 are arranged in a staggered manner. At the same time, the installation grooves 207 may have an elongated shape in the direction perpendicular to the length of the collecting pipe 100, such as a rectangle. , An oblong shape, etc., the shape of the mounting groove 207 can be adapted to the outer contour of the mounting section 503 of the plurality of heat exchange tubes 204 gathered into an integrated structure.

若干换热管204的安装段503相比主体段501在换热组件101的宽度方向上聚拢设置,这样,在换热管204的安装段503与集流管100连接结合时,有利于减小集流管100在换热组件101宽度方向上的尺寸,进而有利于整体缩小集流管100的大小,降低集流管100的壁厚带来的热阻影响,从而提高换热器换热性能,同时相对较小的焊接尺寸也能降低焊接难度,进一步降低泄露风险,提高换热器的稳定性。The mounting sections 503 of the heat exchange tubes 204 are arranged together in the width direction of the heat exchange assembly 101 compared to the main body section 501. In this way, when the mounting section 503 of the heat exchange tube 204 is connected and combined with the header 100, it is beneficial to reduce The size of the header 100 in the width direction of the heat exchange assembly 101, thereby helping to reduce the size of the header 100 as a whole, reducing the thermal resistance effect caused by the wall thickness of the header 100, thereby improving the heat exchange performance of the heat exchanger At the same time, the relatively small welding size can also reduce the difficulty of welding, further reduce the risk of leakage, and improve the stability of the heat exchanger.

本申请还提供一种换热器10,其包括若干集流管100以及若干换热组件101。The present application also provides a heat exchanger 10, which includes a plurality of headers 100 and a plurality of heat exchange components 101.

集流管100包括纵长的管体201和集流管内腔202。若干集流管100的长度方向大致平行,在集流管100的长度方向上,若干换热组件101间隔排列,相邻的换热组件101之间的间隙形成空气侧流道。The collecting pipe 100 includes a longitudinally long pipe body 201 and a collecting pipe inner cavity 202. The length directions of the plurality of headers 100 are approximately parallel. In the length direction of the header 100, the plurality of heat exchange components 101 are arranged at intervals, and the gap between adjacent heat exchange components 101 forms an air-side flow channel.

换热组件101包括翅片板203和若干换热管204,换热组件101包括主换热区301。在主换热区301,若干换热管204在换热组件101宽度方向上间隔分布,其中,换热管204固定连接于翅片板203的表面,或者,翅片板203包括若干子板2031,换热管204连接于两个相邻子板2031之间。针对每个换热组件101而言,在换热组件101的长度方向上,换热管204的长度大于翅片板203的长度,换热管204长度方向的两端超出翅片板203。The heat exchange assembly 101 includes a fin plate 203 and a number of heat exchange tubes 204, and the heat exchange assembly 101 includes a main heat exchange area 301. In the main heat exchange zone 301, a number of heat exchange tubes 204 are distributed at intervals in the width direction of the heat exchange assembly 101, wherein the heat exchange tubes 204 are fixedly connected to the surface of the fin plate 203, or the fin plate 203 includes several sub-plates 2031 , The heat exchange tube 204 is connected between two adjacent sub-boards 2031. For each heat exchange assembly 101, in the length direction of the heat exchange assembly 101, the length of the heat exchange tube 204 is greater than the length of the fin plate 203, and both ends of the length direction of the heat exchange tube 204 extend beyond the fin plate 203.

换热组件101的若干换热管204沿换热组件101宽度方向分为至少两组,每组换热管204的数量至少为一根,每组换热管204连接于两个集流管100之间。The plurality of heat exchange tubes 204 of the heat exchange assembly 101 are divided into at least two groups along the width direction of the heat exchange assembly 101, the number of heat exchange tubes 204 in each group is at least one, and each group of heat exchange tubes 204 is connected to two headers 100 between.

对于相邻的两个组的换热管204而言,在换热管204的长度方向上,该两个组的换热管204的 内流道2041在一侧分别与两个不同的集流管100的内腔202连通。该两个组的换热管204的内流道2041在另一侧与同一个集流管100的内腔202连通,或者该两个组的换热管204的内腔在另一侧与两个不同集流管100的内腔202分别连通,且该另一侧的两个集流管100的内腔202连通,以使得制冷剂在该两个组的换热管204的内流道2041中流动方向相反。For two adjacent groups of heat exchange tubes 204, in the length direction of the heat exchange tubes 204, the inner flow channels 2041 of the two groups of heat exchange tubes 204 are connected to two different collectors on one side. The inner cavity 202 of the tube 100 is in communication. The inner flow passages 2041 of the heat exchange tubes 204 of the two groups are in communication with the inner cavity 202 of the same header 100 on the other side, or the inner cavities of the heat exchange tubes 204 of the two groups are connected with two on the other side. The inner cavities 202 of two different headers 100 are respectively connected, and the inner cavities 202 of the two headers 100 on the other side are connected, so that the refrigerant flows in the inner flow passages 2041 of the heat exchange tubes 204 of the two groups. In the opposite direction.

在换热组件100横向方向上,换热器10具有由若干换热组件101以及若干集流管100形成的至少两个制冷剂流动回程。在若干换热组件101对应的主换热区301内,若干换热组件101的换热管204在集流管100长度方向上以换热组件101为单位交替错位设置。In the transverse direction of the heat exchange assembly 100, the heat exchanger 10 has at least two refrigerant flow backhauls formed by a plurality of heat exchange assemblies 101 and a plurality of headers 100. In the main heat exchange area 301 corresponding to the plurality of heat exchange assemblies 101, the heat exchange tubes 204 of the plurality of heat exchange assemblies 101 are alternately staggered in the length direction of the header 100 with the heat exchange assembly 101 as a unit.

每个集流管100的管体201设置有插接孔205,若干插接孔205间隔设置,若干插接孔205在集流管100长度方向上具有多排,每排插接孔205的数量与单个换热组件101中连接于该集流管100的换热管204的数量匹配,多排插接孔205沿集流管100长度方向呈交替错位设置,插接孔205的尺寸与换热管204尺寸适配,在插接孔205,集流管100的管体201与换热管204的管体2042密封连接。The tube body 201 of each header 100 is provided with plug holes 205, a number of plug holes 205 are arranged at intervals, the plurality of plug holes 205 have multiple rows in the length direction of the header 100, and the number of plug holes 205 in each row Matching with the number of heat exchange tubes 204 connected to the header 100 in a single heat exchange assembly 101, the multiple rows of plug holes 205 are alternately and staggered along the length of the header 100. The size of the plug holes 205 and the heat exchange The size of the tube 204 is adapted. In the insertion hole 205, the tube body 201 of the header 100 and the tube body 2042 of the heat exchange tube 204 are hermetically connected.

如图14所述,若干换热管204均为在换热组件101长度方向上延伸的直管,若干集流管100包括第一集流管1001、第二集流管1002、第三集流管1003以及第四集流管1004,第一集流管1001和第三集流管1003并排设置,第二集流管1002和第四集流管1004并排设置。As shown in Figure 14, the plurality of heat exchange tubes 204 are all straight tubes extending in the length direction of the heat exchange assembly 101, and the plurality of headers 100 include a first header 1001, a second header 1002, and a third header. The tube 1003 and the fourth header 1004, the first header 1001 and the third header 1003 are arranged side by side, and the second header 1002 and the fourth header 1004 are arranged side by side.

第一集流管1001和第二集流管1002在换热组件101的长度方向上相对设置。第三集流管1003和第四集流管1004在换热组件101的长度方向上相对设置。The first header 1001 and the second header 1002 are arranged opposite to each other in the length direction of the heat exchange assembly 101. The third header 1003 and the fourth header 1004 are arranged opposite to each other in the length direction of the heat exchange assembly 101.

换热器10在换热组件101宽度方向上具有两个制冷剂流动回程,每个制冷剂流动回程包括每个换热组件101的至少一根换热管204。若干集流管100两个为一组,每个制冷剂流动回程包括一组集流管100,该一组的两个集流管100分别位于其所属制冷剂流动回程对应的换热管204长度方向的两侧。The heat exchanger 10 has two refrigerant flow returns in the width direction of the heat exchange assembly 101, and each refrigerant flow return includes at least one heat exchange tube 204 of each heat exchange assembly 101. There are two headers 100 in a group, and each refrigerant flow backhaul includes a group of headers 100. The two headers 100 of the group are respectively located at the length of the heat exchange tube 204 corresponding to the refrigerant flow backhaul. Both sides of the direction.

因此通过设置与制冷剂流动回程匹配的换热管204以及集流管100,可以实现换热器的若干制冷剂流动回程,有利于延长制冷剂的流动路径长度,从而提高换热器的换热性能。Therefore, by arranging the heat exchange tube 204 and the header 100 matching the refrigerant flow backhaul, several refrigerant flow backhauls of the heat exchanger can be realized, which is beneficial to extend the length of the refrigerant flow path, thereby improving the heat exchange of the heat exchanger performance.

参考图15,第二集流管1002和第四集流管1004相抵接,第二集流管1002和第四集流管1004的管体201均设置有第一连通孔208,第二集流管1002的第一连通孔208与第四集流管1004的第一连通孔208对准设置,使得第二集流管1002的内腔202和第四集流管1004的内腔202在二者管体201相抵接的位置通过对接的第一连通孔208连通。Referring to FIG. 15, the second header 1002 and the fourth header 1004 abut against each other, and the tube bodies 201 of the second header 1002 and the fourth header 1004 are both provided with a first communication hole 208, and the second header The first communication hole 208 of the tube 1002 is aligned with the first communication hole 208 of the fourth header 1004, so that the inner cavity 202 of the second header 1002 and the inner cavity 202 of the fourth header 1004 are between both The position where the pipe body 201 abuts is communicated with the first communicating hole 208.

为了保证第二集流管1002和第四集流管1004的连接稳定性,一种可选的方式为,参考图15,换热器10包括第一连接体209,第一连接体209至少部分位于第二集流管1002与第四集流管1004之间,第一连接体209的形状大致呈三棱柱形,其三个侧面中的两个凹陷下去形成弧形的凹面,该两个弧形的凹面的形状分别与第二集流管1002和第四集流管1004的部分表面形状相对应,第二集流管1002和第四集流管1004的部分表面与弧形的凹面的至少部分表面焊接连接。其中,焊接方式可以为钎焊。In order to ensure the connection stability of the second header 1002 and the fourth header 1004, an alternative way is, referring to FIG. 15, the heat exchanger 10 includes a first connecting body 209, and the first connecting body 209 is at least partially Located between the second header 1002 and the fourth header 1004, the shape of the first connecting body 209 is roughly triangular prism, two of its three sides are recessed to form an arc-shaped concave surface, and the two arcs The shape of the concave surface corresponds to the shape of a part of the second header 1002 and the fourth header 1004, respectively. Part of the surface of the second header 1002 and the fourth header 1004 corresponds to at least the arc-shaped concave surface. Part of the surface welded connection. Among them, the welding method may be brazing.

进一步的,第一连接体209开设有贯通两个凹面的第二连通孔210。第二集流管1002的管体201和第四集流管1004的管体201上均开设有第三连通孔211。第二连通孔210的两侧分别与第二集流管1002的第三连通孔211以及第四集流管1004的第三连通孔211对准设置,第二集流管1002的管体201在开设第三连通孔211的位置处与第四集流管1004的管体201在开设第三连通孔211的位置处相互隔开,第二集流管1002的第三连通孔211与第四集流管1004的第三连通孔211通过第二连通孔210相连通,使得第二集流管1002的内腔202与第四集流管1004的内腔202相连通。Further, the first connecting body 209 is provided with a second communication hole 210 penetrating through two concave surfaces. The tube body 201 of the second header 1002 and the tube body 201 of the fourth header 1004 are both provided with a third communication hole 211. The two sides of the second communication hole 210 are respectively aligned with the third communication hole 211 of the second header 1002 and the third communication hole 211 of the fourth header 1004, and the tube body 201 of the second header 1002 is located The position where the third communication hole 211 is opened is separated from the tube body 201 of the fourth header 1004 at the position where the third communication hole 211 is opened. The third communication hole 211 of the second header 1002 is separated from the fourth collector. The third communication hole 211 of the flow tube 1004 is communicated through the second communication hole 210 so that the inner cavity 202 of the second header 1002 is communicated with the inner cavity 202 of the fourth header 1004.

如图16所示,另一种可选的方式中,换热器10包括第二连接体212,第二连接体212开设有第四连通孔213,第二集流管1002和第四集流管1004开设有与第四连通孔213对应的第五连通孔214,第二连接体212焊接在第二集流管1002和第四集流管1004之间,第二连接体212可以为长条板状,第二连接体212朝向第二集流管1002的侧面为与第二集流管1002管体配合的弧形内凹面,第二连接体212朝向第二集流管1002的侧面为与第四集流管1004管体配合的弧形内凹面,第四连通孔213的两侧分别与第二集流管1002的第五连通孔214以及第四集流管1004的第五连通孔214对准设置, 第二集流管1002的内腔202和第四集流管1004的内腔202通过各自的第五连通孔214及第四流通孔213相连通。As shown in FIG. 16, in another optional manner, the heat exchanger 10 includes a second connecting body 212, the second connecting body 212 is provided with a fourth communication hole 213, a second header 1002 and a fourth header The tube 1004 is provided with a fifth communication hole 214 corresponding to the fourth communication hole 213. The second connecting body 212 is welded between the second header 1002 and the fourth header 1004. The second connecting body 212 may be a long strip. Plate shape, the side of the second connecting body 212 facing the second header 1002 is an arc-shaped inner concave surface matched with the tube body of the second header 1002, and the side of the second connecting body 212 facing the second header 1002 is a and The arc-shaped inner concave surface of the fourth header 1004 is matched with the tube body, and the two sides of the fourth communication hole 213 are respectively connected with the fifth communication hole 214 of the second header 1002 and the fifth communication hole 214 of the fourth header 1004 Aligned and arranged, the inner cavity 202 of the second header 1002 and the inner cavity 202 of the fourth header 1004 are communicated through respective fifth communication holes 214 and fourth circulation holes 213.

参考图17,本申请还提供了一种不设置第一连接体209或者第二连接体212的方式,本申请提供的换热器10,若干集流管100包括第一集流管1001、第二集流管1002和第三集流管1003,第一集流管1001和第三集流管1003并排设置,第一集流管1001和第三集流管1003位于换热组件101长度方向上的一侧,第二集流管1002位于换热组件101长度方向上的另一侧。Referring to FIG. 17, the present application also provides a method without first connecting body 209 or second connecting body 212. In the heat exchanger 10 provided in this application, several headers 100 include a first header 1001 and a second header. The second header 1002 and the third header 1003, the first header 1001 and the third header 1003 are arranged side by side, the first header 1001 and the third header 1003 are located in the length direction of the heat exchange assembly 101 The second header 1002 is located on the other side of the heat exchange assembly 101 in the length direction.

多组换热管204包括在换热组件101宽度方向上相邻的第一组换热管S1和第二组换热管S2,第一组换热管S1连接于第一集流管1001和第二集流管1002之间,第二组换热管S2连接于第三集流管1003和第二集流管1002之间。第一组换热管S1的数量和第二组换热管S2的数量均大于等于1,第一组换热管S1的数量和第二组换热管S2的数量可以相同也可以不同,在本申请提供的实施方式中,第一组换热管S1的数量为2根,第二组换热管S2的数量为1根。The multiple sets of heat exchange tubes 204 include a first set of heat exchange tubes S1 and a second set of heat exchange tubes S2 that are adjacent in the width direction of the heat exchange assembly 101. The first set of heat exchange tubes S1 are connected to the first header 1001 and Between the second headers 1002, the second group of heat exchange tubes S2 are connected between the third header 1003 and the second header 1002. The number of heat exchange tubes S1 in the first group and the number of heat exchange tubes S2 in the second group are both greater than or equal to 1. The number of heat exchange tubes S1 in the first group and the number of heat exchange tubes S2 in the second group can be the same or different. In the embodiment provided in this application, the number of heat exchange tubes S1 in the first group is two, and the number of heat exchange tubes S2 in the second group is one.

第一组换热管S1的每根换热管204具有与第一集流管1001连接的第一端部11以及与第二集流管1002连接的第二端部12,第二组换热管S2的每根换热管204具有与第三集流管1003连接的第三端部13以及与第二集流管1002连接的第四端部14,其中,第二端部12和第四端部14之间相比第一端部11和第三端部13之间在换热组件101的宽度方向上聚拢。Each heat exchange tube 204 of the first group of heat exchange tubes S1 has a first end 11 connected to the first header 1001 and a second end 12 connected to the second header 1002. The second group of heat exchange tubes Each heat exchange tube 204 of the tube S2 has a third end 13 connected to the third header 1003 and a fourth end 14 connected to the second header 1002, wherein the second end 12 and the fourth The ends 14 are converged in the width direction of the heat exchange assembly 101 than between the first end 11 and the third end 13.

相聚拢的第二端部12和第四端部14之间可以相贴合整体插入第二集流管1002中,或者焊接为一体结构后再整体插入第二集流管1002中,当然也可以分别插入第二集流管1002中,本申请对此不作过多限制。The second end 12 and the fourth end 14 that are gathered together can be inserted into the second collecting pipe 1002 as a whole, or welded into an integrated structure and then inserted into the second collecting pipe 1002 as a whole, of course. Inserted into the second header 1002 respectively, this application does not make too many restrictions on this.

如图18所示,在图中以三个制冷剂流动回程进行示意。至少两个制冷剂流动回程串联连通形成制冷剂流道的一部分,并且相邻的两个制冷剂流动回程的制冷剂流动方向相反。当然,制冷剂流道也可以包括更多流道回程,如四回程、五回程等,本申请对此不作过多限制。As shown in Fig. 18, three refrigerant flows are shown in the figure for a return stroke. At least two refrigerant flow backhauls are connected in series to form a part of the refrigerant flow channel, and the refrigerant flow directions of the two adjacent refrigerant flow backhauls are opposite. Of course, the refrigerant flow path may also include more flow path backhauls, such as four backhauls, five backhauls, etc. This application does not make too many restrictions on this.

三个即三个以上的制冷剂流动回程是在两个制冷剂流动回程的基础上进行叠加,如图19所示,例如三回程的情况下,相对于两个回程增加一个第五集流管1005和第六集流管1006,第一集流管1001、第三集流管1003、第五集流管1005并列设置,第二集流管1002、第四集流管1004、第六集流管1006并列设置,第三集流管1003的内腔202与第五集流管1005的内腔202相连通,这样,三个制冷剂流道回程具有类似蛇形扭曲的流动方向。类似的,在第三集流管1003和第五集流管之间也可以设置第一连接体209或者第二连接体212,第一连接体209或者第二连接体212的作用在前面已进行详细阐述,在此不再赘述。Three, that is, more than three refrigerant flow backhauls are superimposed on the basis of two refrigerant flow backhauls, as shown in Figure 19. For example, in the case of three backhauls, a fifth header is added to the two backhauls. 1005 and sixth header 1006, first header 1001, third header 1003, fifth header 1005 are arranged side by side, second header 1002, fourth header 1004, sixth header The tubes 1006 are arranged side by side, and the inner cavity 202 of the third header 1003 is communicated with the inner cavity 202 of the fifth header 1005. In this way, the three refrigerant flow passages have flow directions similar to a serpentine twist. Similarly, a first connecting body 209 or a second connecting body 212 can also be provided between the third header 1003 and the fifth header. The function of the first connecting body 209 or the second connecting body 212 has been performed before. Detailed elaboration, I will not repeat it here.

在以上实施方式中,若干集流管100可以均为横截面为正圆形的圆筒管,且若干集流管100的管径尺寸均相同。In the above embodiment, the plurality of collecting tubes 100 may be cylindrical tubes with a perfect circular cross section, and the tube diameters of the plurality of collecting tubes 100 are all the same.

类似的,参考图4、图5,在至少两个制冷剂流动回程的换热器10中,在垂直换热组件101长度方向的平面上,翅片板203的截面为连续的折线型形状或波浪形状,换热管204的截面形状与折线型形状或波浪形状的波峰或者波谷相适配。换热管204的部分外表面与折线型形状或波浪形状的波峰或者波谷焊接固定,使得翅片板203在折线型形状或波浪形状的波峰或者波谷处朝向换热管204呈部分围拢设置。Similarly, referring to Figures 4 and 5, in the heat exchanger 10 where at least two refrigerants flow back, on a plane perpendicular to the length of the heat exchange assembly 101, the cross section of the fin plate 203 is a continuous broken line shape or Wave shape, the cross-sectional shape of the heat exchange tube 204 is adapted to the crests or troughs of the broken line shape or the wave shape. Part of the outer surface of the heat exchange tube 204 is welded and fixed to the crests or troughs of the fold-line shape or wave shape, so that the fin plates 203 partially surround the heat exchange tube 204 at the crests or troughs of the fold-line shape or wave shape.

以上所述仅是本申请的较佳实施例而已,并非对本申请做任何形式上的限制,虽然本申请已以较佳实施例揭露如上,然而并非用以限定本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本申请技术方案的内容,依据本申请的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本申请技术方案的范围内。The above are only the preferred embodiments of the application, and do not limit the application in any form. Although the application has been disclosed as the preferred embodiments, it is not intended to limit the application. Anyone familiar with the professional technology Personnel, without departing from the scope of the technical solution of the present application, when the technical content disclosed above can be used to make slight changes or modification into equivalent embodiments with equivalent changes, but any content that does not deviate from the technical solution of the present application is based on this Any simple amendments, equivalent changes and modifications made to the above embodiments by the technical essence of the application still fall within the scope of the technical solutions of the application.

Claims (20)

一种换热器(10),包括两个集流管(100)和若干换热组件(101);A heat exchanger (10), including two headers (100) and a number of heat exchange components (101); 所述集流管(100)包括管体(201)和位于所述管体(201)中的内腔(202);The header (100) includes a tube body (201) and an inner cavity (202) located in the tube body (201); 所述若干换热组件(101)沿所述集流管(100)长度方向排列;相邻的两个换热组件(101)之间具有供空气流通的间隙;所述换热组件(101)包括翅片板(203)和至少一根换热管(204);所述换热组件(101)包括主换热区(301),在所述主换热区(301),所述换热管(204)与所述翅片板(203)相连;The plurality of heat exchange components (101) are arranged along the length direction of the header (100); there is a gap for air circulation between two adjacent heat exchange components (101); the heat exchange component (101) It includes a fin plate (203) and at least one heat exchange tube (204); the heat exchange assembly (101) includes a main heat exchange area (301). In the main heat exchange area (301), the heat exchange The tube (204) is connected with the fin plate (203); 所述换热管(204)设有连通该两个集流管(100)的内腔(202)的内流道(2041),所述换热管(204)的内流道(2041)以及该两个集流管(100)的内腔(202)形成制冷剂流道的一部分;在相邻的两个换热组件(101)对应的所述主换热区(301),至少一组具有相邻关系的两个换热管(204)在沿换热组件(101)的排列方向上相错位,所述具有相邻关系的两个换热管(204)分别属于该相邻的两个换热组件(101),且对其中一个换热管(204)而言,另一个换热管(204)是所属换热组件(101)中与所述其中一个换热管(204)间距最近的换热管。The heat exchange tube (204) is provided with an inner flow passage (2041) connecting the inner cavities (202) of the two headers (100), the inner flow passage (2041) of the heat exchange tube (204), and The inner cavities (202) of the two headers (100) form a part of the refrigerant flow channel; in the main heat exchange area (301) corresponding to the two adjacent heat exchange assemblies (101), at least one set The two adjacent heat exchange tubes (204) are misaligned along the arrangement direction of the heat exchange assembly (101), and the two adjacent heat exchange tubes (204) respectively belong to the adjacent two One heat exchange assembly (101), and for one of the heat exchange tubes (204), the other heat exchange tube (204) is the distance between the heat exchange assembly (101) and the one heat exchange tube (204) The nearest heat exchange tube. 根据权利要求1所述换热器(10),其中,在所述换热组件(101)的长度方向上,所述换热管(204)的长度大于所述翅片板(203)的长度,所述换热管(204)的两端在所述换热组件(101)的长度方向上均超出所述翅片板(203);所述换热管(204)超出所述翅片板(203)的至少部分与所述集流管(100)的管体(201)固定连接;所述集流管(100)的管体(201)与所述翅片板(203)之间具有间距,或者所述集流管(100)的管体(201)与所述翅片板(203)相接触。The heat exchanger (10) according to claim 1, wherein, in the length direction of the heat exchange assembly (101), the length of the heat exchange tube (204) is greater than the length of the fin plate (203) , Both ends of the heat exchange tube (204) extend beyond the fin plate (203) in the length direction of the heat exchange assembly (101); the heat exchange tube (204) extends beyond the fin plate At least part of (203) is fixedly connected with the tube body (201) of the header (100); between the tube body (201) of the header (100) and the fin plate (203) there is Or the tube body (201) of the collecting tube (100) is in contact with the fin plate (203). 根据权利要求1所述的换热器(10),其中,在所述主换热区(301)内,所述换热管(204)焊接于所述翅片板(203)的表面;The heat exchanger (10) according to claim 1, wherein, in the main heat exchange area (301), the heat exchange tube (204) is welded to the surface of the fin plate (203); 在同一换热组件(101)中,若干所述换热管(204)均凸出所述翅片板(203)同一侧的表面;相邻的两个换热组件(101)中,一个换热组件(101)的所述换热管(204)与另一个换热组件(101)的所述换热管(204)位于各自所在翅片板(203)的不同侧。In the same heat exchange assembly (101), several heat exchange tubes (204) all protrude from the surface of the fin plate (203) on the same side; among the two adjacent heat exchange assemblies (101), one exchanges The heat exchange tube (204) of the heat exchange assembly (101) and the heat exchange tube (204) of another heat exchange assembly (101) are located on different sides of the fin plate (203) where they are located. 根据权利要求2或3所述的换热器(10),其中,所述翅片板(203)垂直于所述换热组件(101)长度方向的截面为连续的折线型形状,所述换热管(204)的横截面为菱形形状;所述翅片板(203)在其折线型形状的弯折位置处具有与所述换热管(204)菱形形状适配的夹角,所述换热管(204)基于其菱形形状两条相邻的侧壁分别与所述翅片板(203)相固定使得所述翅片板(203)对所述换热管(204)形成半包围设置。The heat exchanger (10) according to claim 2 or 3, wherein the cross section of the fin plate (203) perpendicular to the length direction of the heat exchange assembly (101) is a continuous broken line shape, and the heat exchanger The cross section of the heat pipe (204) is a rhombus shape; the fin plate (203) has an included angle that matches the rhombus shape of the heat exchange tube (204) at the bending position of the fin plate (203). The heat exchange tube (204) is fixed to the fin plate (203) on the basis of its diamond shape and two adjacent side walls respectively, so that the fin plate (203) forms a semi-enclosed heat exchange tube (204) Set up. 根据权利要求2或3所述的换热器(10),其中,所述翅片板(203)垂直于所述换热组件(101)长度方向的截面为波浪形状;所述换热管(204)的横截面为圆形或者椭圆形;所述翅片板(203)包括若干直线部(2033)与若干弧线部(2032),所述弧线部(2032)位于两个相邻的直线部(2033)之间,所述弧线部(2032)形成所述波浪形状的波峰及波谷;所述换热管(204)的部分外表面与所述翅片板(203)的弧线部(2032)相固定,其中,所述换热管(203)与所述弧线部(2032)相固定部分的曲率与对应的所述弧线部(2032)的曲率的大小和方向均相同。The heat exchanger (10) according to claim 2 or 3, wherein the cross section of the fin plate (203) perpendicular to the length direction of the heat exchange assembly (101) has a wave shape; the heat exchange tube ( The cross section of 204) is circular or elliptical; the fin plate (203) includes a number of straight portions (2033) and a number of arc portions (2032), and the arc portions (2032) are located at two adjacent Between the straight portions (2033), the arc portions (2032) form the wave crests and troughs; part of the outer surface of the heat exchange tube (204) and the arc of the fin plate (203) The portion (2032) is fixed to each other, wherein the curvature of the fixed portion of the heat exchange tube (203) and the arc portion (2032) is the same as the magnitude and direction of the curvature of the corresponding arc portion (2032) . 根据权利要求1所述的换热器(10),其中,所述翅片板(203)包括若干子板(2031),所述换热管(204)连接于两个相邻的子板(2031)之间;所述换热管(204)包括位于其内腔外围的管体(2042),所述翅片板(203)的若干子板(2031)与所述换热管(204)的管体(2042)通过浇筑工艺一体成型或者通过挤压工艺一体成型。The heat exchanger (10) according to claim 1, wherein the fin plate (203) includes a plurality of sub-plates (2031), and the heat exchange tube (204) is connected to two adjacent sub-plates ( 2031); the heat exchange tube (204) includes a tube body (2042) located at the periphery of its inner cavity, a number of sub-plates (2031) of the fin plate (203) and the heat exchange tube (204) The tube body (2042) is integrally formed by a pouring process or integrally formed by an extrusion process. 根据权利要求1至6任一项所述的换热器(10),其中,所述若干换热组件(101)均具有同样结构和形状,且相邻的两个换热组件(101)中一个换热组件(101)相对于另一个换热组件(101)翻转180°设置;在单个所述换热组件(101)中,换热组件(101)外表面的面积和所有换热管(204)的内表面之和的面积之比为5~45。The heat exchanger (10) according to any one of claims 1 to 6, wherein the plurality of heat exchange components (101) all have the same structure and shape, and the two adjacent heat exchange components (101) One heat exchange component (101) is turned 180° relative to the other heat exchange component (101); in a single heat exchange component (101), the area of the outer surface of the heat exchange component (101) and all the heat exchange tubes ( The ratio of the area of the sum of the inner surfaces of 204) is 5-45. 根据权利要求1至7任一项所述的换热器(10),其中,所述翅片板(203)包括本体(400)和凸出于所述本体(400)的若干桥片(401),所述桥片(401)与所述本体(400)之间形成桥洞(402),所述桥洞(402)用于让空气穿过。The heat exchanger (10) according to any one of claims 1 to 7, wherein the fin plate (203) includes a body (400) and a plurality of bridges (401) protruding from the body (400) ), a bridge hole (402) is formed between the bridge piece (401) and the body (400), and the bridge hole (402) is used to allow air to pass through. 根据权利要求1所述换热器(10),其中,所述换热组件(101)包括若干换热管(204),所述若干换热管(204)沿所述换热组件(101)宽度方向分布;The heat exchanger (10) according to claim 1, wherein the heat exchange assembly (101) comprises a plurality of heat exchange tubes (204), and the plurality of heat exchange tubes (204) extend along the heat exchange assembly (101) Width direction distribution; 所述换热组件(101)还包括在其长度方向上位于所述主换热区(301)两侧的两个连接区(302);所述两个连接区(302)中至少一个连接区(302)的末端在所述换热组件(101)的宽度方向上的尺寸小于所述主换热区(301)在所述换热组件(101)的宽度方向上的尺寸。The heat exchange assembly (101) also includes two connection areas (302) located on both sides of the main heat exchange area (301) in its length direction; at least one connection area of the two connection areas (302) The size of the end of (302) in the width direction of the heat exchange assembly (101) is smaller than the size of the main heat exchange area (301) in the width direction of the heat exchange assembly (101). 根据权利要求9所述的换热器(10),其中,所述换热管(204)包括位于所述主换热区(301)的主体段(501);在所述换热组件(101)的每个连接区(302),所述换热管(204)还包括安装段(503)以及配合段(502);所述配合段(502)位于所述集流管(100)与翅片板(203)之间;所述安装段(503)位于所述集流管(100)的外表面靠近其内腔(202)的一侧;The heat exchanger (10) according to claim 9, wherein the heat exchange tube (204) comprises a main section (501) located in the main heat exchange zone (301); in the heat exchange assembly (101) ) Each connection area (302), the heat exchange tube (204) further includes an installation section (503) and a matching section (502); the matching section (502) is located between the header (100) and the fin Between the plates (203); the installation section (503) is located on the side of the outer surface of the header (100) close to its inner cavity (202); 所述若干换热管(204)的安装段(503)相比其主体段(501)在所述换热组件(101)的宽度方向上聚拢设置。The mounting sections (503) of the plurality of heat exchange tubes (204) are arranged together in the width direction of the heat exchange assembly (101) compared to the main body section (501). 根据权利要求10所述的换热器(10),其中,所述集流管(204)包括安装槽(207),所述安装槽(207)与所述若干换热管(204)相聚拢的安装段(503)尺寸适配,所述若干换热管(204)的安装段(503)依次贴合接触,所述若干换热管(204)的安装段(503)至少部分收容于所述安装槽(207),且在所述安装槽(207)处,所述集流管(100)的管体(201)与所述换热管(204)的管体(2042)密封连接。The heat exchanger (10) according to claim 10, wherein the header (204) comprises a mounting groove (207), and the mounting groove (207) is gathered with the plurality of heat exchange tubes (204) The size of the mounting section (503) of the heat exchange tubes (204) is adapted to fit and contact each other one by one, and the mounting sections (503) of the heat exchange tubes (204) are at least partially housed in the The installation groove (207), and at the installation groove (207), the tube body (201) of the header (100) and the tube body (2042) of the heat exchange tube (204) are hermetically connected. 一种换热器(10),其包括若干集流管(100)以及若干换热组件(101);A heat exchanger (10), which includes a plurality of headers (100) and a plurality of heat exchange components (101); 所述集流管(100)包括管体(201)和内腔(202);所述若干换热组件(101)沿集流管(100)长度方向排列;相邻的两个换热组件(101)之间具有供空气流通的间隙;The header (100) includes a tube body (201) and an inner cavity (202); the plurality of heat exchange components (101) are arranged along the length of the header (100); two adjacent heat exchange components ( 101) There is a gap for air circulation between them; 所述换热组件(101)包括翅片板(203)和若干换热管(204),所述换热组件(101)包括主换热区(301);在所述主换热区(301),所述若干换热管(204)沿所述换热组件(101)的宽度方向分布,所述换热管(204)与所述翅片板(203)相连;The heat exchange assembly (101) includes a fin plate (203) and a number of heat exchange tubes (204), and the heat exchange assembly (101) includes a main heat exchange zone (301); in the main heat exchange zone (301) ), the plurality of heat exchange tubes (204) are distributed along the width direction of the heat exchange assembly (101), and the heat exchange tubes (204) are connected to the fin plate (203); 所述换热组件(101)的若干换热管(204)沿所述换热组件(101)的宽度方向分为至少两组,每组换热管(204)的数量至少为一根,每组换热管(204)均连接于两个集流管(100)之间;The plurality of heat exchange tubes (204) of the heat exchange assembly (101) are divided into at least two groups along the width direction of the heat exchange assembly (101), and the number of heat exchange tubes (204) in each group is at least one, each The heat exchange tubes (204) are all connected between the two headers (100); 对于相邻两组换热管(204)而言,在所述换热管(204)的长度方向上,该两组换热管(204)的内流道(2041)在一侧分别与两个不同的集流管(100)的内腔连通;该两组换热管(204)的内流道(2041)在另一侧与同一个集流管(100)的内腔连通,或者该两组换热管(204)的内流道(2041)在另一侧与两个不同的集流管(100)的内腔分别连通,且该另一侧的两个集流管(100)的内腔(202)连通,以使制冷剂在该两组换热管(204)的内流道(2041)中流动方向相反。For the two adjacent groups of heat exchange tubes (204), in the length direction of the heat exchange tubes (204), the inner runners (2041) of the two groups of heat exchange tubes (204) are connected to two The inner cavities of two different headers (100) are connected; the inner flow passages (2041) of the two sets of heat exchange tubes (204) are connected to the inner cavities of the same header (100) on the other side, or The inner flow passages (2041) of the two sets of heat exchange tubes (204) are respectively connected to the inner cavities of two different headers (100) on the other side, and the two headers (100) on the other side The inner cavities (202) of the two groups are connected, so that the refrigerant flows in opposite directions in the inner flow passages (2041) of the two sets of heat exchange tubes (204). 根据权利要求12所述的换热器(10),其中,针对每个换热组件(101)而言,在所述换热组件(101)的长度方向上,所述换热管(204)的长度大于所述翅片板(203)的长度,所述换热管(204)的长度方向的两端超出所述翅片板(203);The heat exchanger (10) according to claim 12, wherein, for each heat exchange component (101), in the length direction of the heat exchange component (101), the heat exchange tube (204) The length of is greater than the length of the fin plate (203), and both ends of the heat exchange tube (204) in the length direction extend beyond the fin plate (203); 每个集流管(100)的管体(201)设有若干插接孔(205),若干插接孔(205)在所述集流管(100)的长度方向上具有多排,每排插接孔(205)的数量与换热组件(101)中连接于该集流管(100) 的换热管(204)的数量匹配,多排插接孔(205)沿所述集流管(100)的长度方向呈交替错位设置;在所述插接孔(205)处,所述集流管(100)的管体(201)与所述换热管(204)的管体(2042)密封连接。The tube body (201) of each header (100) is provided with a number of plug holes (205), and the plurality of plug holes (205) have multiple rows in the length direction of the header (100), and each row The number of plug holes (205) matches the number of heat exchange tubes (204) connected to the header (100) in the heat exchange assembly (101), and multiple rows of plug holes (205) are along the header The length direction of (100) is alternately staggered; at the insertion hole (205), the tube body (201) of the header (100) and the tube body (2042) of the heat exchange tube (204) ) Sealed connection. 根据权利要求12或13所述的换热器(10),其中,所述若干集流管(100)包括第一集流管(1001)、第二集流管(1002)、第三集流管(1003)以及第四集流管(1004),所述第一集流管(1001)和所述第三集流管(1003)并排设置,所述第二集流管(1002)和第四集流管(1004)并排设置;The heat exchanger (10) according to claim 12 or 13, wherein the plurality of headers (100) include a first header (1001), a second header (1002), and a third header Tube (1003) and a fourth header (1004), the first header (1001) and the third header (1003) are arranged side by side, the second header (1002) and the second header Four headers (1004) are arranged side by side; 所述第一集流管(1001)和所述第二集流管(1002)在所述换热组件(101)的长度方向上相对设置;所述第三集流管(1003)和所述第四集流管(1004)在所述换热组件(101)的长度方向上相对设置;The first header (1001) and the second header (1002) are arranged oppositely in the length direction of the heat exchange assembly (101); the third header (1003) and the The fourth header (1004) is arranged oppositely in the length direction of the heat exchange assembly (101); 所述若干换热管(204)包括在所述换热组件(101)的宽度方向上相邻的第一组换热管(S1)和第二组换热管(S2),所述第一组换热管(S1)连接于所述第一集流管(1001)和所述第二集流管(1002)之间,所述第二组换热管(S2)连接于所述第三集流管(1003)和所述第四集流管(1004)之间。The plurality of heat exchange tubes (204) include a first group of heat exchange tubes (S1) and a second group of heat exchange tubes (S2) that are adjacent in the width direction of the heat exchange assembly (101). The group of heat exchange tubes (S1) is connected between the first header (1001) and the second header (1002), and the second group of heat exchange tubes (S2) is connected to the third Between the header (1003) and the fourth header (1004). 根据权利要求14所述的换热器(10),其中,所述第二集流管(1002)和所述第四集流管(1002)的管体均设置有第一连通孔(208),所述第二集流管(1002)的第一连通孔(208)与所述第四集流管(1004)的第一连通孔(208)对准设置,所述第二集流管(1002)的第一连通孔(208)与所述第四集流管(1004)的第一连通孔(208)相连通。The heat exchanger (10) according to claim 14, wherein the tube bodies of the second header (1002) and the fourth header (1002) are both provided with a first communication hole (208) , The first communication hole (208) of the second header (1002) is aligned with the first communication hole (208) of the fourth header (1004), and the second header ( The first communication hole (208) of 1002) communicates with the first communication hole (208) of the fourth header (1004). 根据权利要求15所述的换热器(10),其中,所述换热器(10)包括第一连接体(209),所述第一连接体(209)至少部分位于所述第二集流管(1002)与所述第四集流管(1004)之间,所述第一连接体(209)具有两个呈弧形的凹面,该两个呈弧形的凹面分别与所述第二集流管(1002)和所述第四集流管(1004)的部分表面形状适配,所述第二集流管(1002)和所述第四集流管(1004)的部分表面与所述弧形的凹面的至少部分表面焊接连接。The heat exchanger (10) according to claim 15, wherein the heat exchanger (10) comprises a first connecting body (209), and the first connecting body (209) is at least partially located in the second set Between the flow tube (1002) and the fourth header (1004), the first connecting body (209) has two arc-shaped concave surfaces, and the two arc-shaped concave surfaces are connected to the first Part of the surface of the second header (1002) and the fourth header (1004) fits in shape, and part of the surface of the second header (1002) and the fourth header (1004) matches At least part of the arc-shaped concave surface is welded and connected. 根据权利要求16所述的换热器(10),其中,所述第一连接体(209)开设有贯通该两个弧形的凹面的第二连通孔(210);所述第二集流管(1002)和所述第四集流管(1004)的管体上均开设有第三连通孔(211);所述第二连通孔(210)的两侧分别与所述第二集流管(1002)的第三连通孔(211)以及所述第四集流管(1004)的第三连通孔(211)对准设置,所述第二集流管(1002)的管体在开设第三连通孔(211)的位置处与所述第四集流管(1004)的管体在开设第三连通孔(211)的位置处相互隔开,所述第二集流管(1002)的第三连通孔(211)与所述第四集流管(1004)的第三连通孔(211)通过所述第二连通孔(210)相连通,使得所述第二集流管(1002)的内腔与所述第四集流管(1004)的内腔相连通。The heat exchanger (10) according to claim 16, wherein the first connecting body (209) is provided with a second communicating hole (210) penetrating the two arc-shaped concave surfaces; the second collector The tube (1002) and the tube body of the fourth header (1004) are both provided with a third communicating hole (211); both sides of the second communicating hole (210) are connected to the second collector The third communication hole (211) of the tube (1002) and the third communication hole (211) of the fourth header (1004) are aligned, and the tube body of the second header (1002) is opened The position of the third communication hole (211) is separated from the tube body of the fourth header (1004) at the position where the third communication hole (211) is opened, and the second header (1002) The third communication hole (211) of the fourth header (1004) communicates with the third communication hole (211) of the fourth header (1004) through the second communication hole (210), so that the second header (1002) The inner cavity of) is communicated with the inner cavity of the fourth header (1004). 根据权利要求14所述的换热器(10),其中,所述换热器(10)包括第二连接体(212),所述第二连接体(212)焊接于所述第二集流管(1002)和所述第四集流管(1004)之间,所述第二连接体(212)开设有第四连通孔(213),所述第二集流管(1002)和所述第四集流管(1004)开设有与所述第四连通孔(213)至少部分区域相对的第五连通孔(214),所述第四连通孔(213)连通所述第二集流管(1002)的第五连通孔(214)以及所述第四集流管(1004)的第五连通孔(214),使得所述第二集流管(1002)的内腔与所述第四集流管(1004)的内腔相连通。The heat exchanger (10) according to claim 14, wherein the heat exchanger (10) comprises a second connecting body (212), and the second connecting body (212) is welded to the second current collector Between the tube (1002) and the fourth header (1004), the second connecting body (212) is provided with a fourth communication hole (213), and the second header (1002) and the The fourth collecting pipe (1004) is provided with a fifth communicating hole (214) opposite to at least a part of the fourth communicating hole (213), and the fourth communicating hole (213) is connected to the second collecting pipe The fifth communication hole (214) of (1002) and the fifth communication hole (214) of the fourth header (1004) make the inner cavity of the second header (1002) and the fourth The inner cavity of the collecting pipe (1004) is communicated. 根据权利要求12或13所述的换热器(10),其中,所述若干集流管(100)包括第一集流管(1001)、第二集流管(1002)和第三集流管(1003),所述第一集流管(1001)和所述第三集流管(1003)并排设置,所述第一集流管(1001)和所述第三集流管(1003)位于所述换热组件(101)的长度方向上的一侧,所述第二集流管(1002)位于所述换热组件(101)的长度方向上的另一侧;The heat exchanger (10) according to claim 12 or 13, wherein the plurality of headers (100) include a first header (1001), a second header (1002) and a third header Tube (1003), the first header (1001) and the third header (1003) are arranged side by side, the first header (1001) and the third header (1003) Located on one side in the length direction of the heat exchange assembly (101), and the second header (1002) is located on the other side in the length direction of the heat exchange assembly (101); 所述若干换热管(204)包括在所述换热组件(101)的宽度方向上相邻的第一组换热管(S1)和第二组换热管(S2),所述第一组换热管(S1)连接于所述第一集流管(1001)和所述第二集流管(1002)之间,所述第二组换热管(S2)连接于所述第三集流管(1003)和所述第二集流管(1002)之间;所述第一组换热管(S1)具有与所述第一集流管(1001)连接的第一端部(11)以及与所述第二集流管(1002)连接的第二端部(12),所述第二组换热管(S2)具有与所述第三集流管(1003)连接的第三端部(13)以及与所述第二集流管(1002)连接的第四端部(14),其中,所述第二端部(12)和所述第四端部(14)之间相比所述第一端部(11)和所述第三端部(13)之间在所述换热组件(101)的宽度方向上聚拢。The plurality of heat exchange tubes (204) include a first group of heat exchange tubes (S1) and a second group of heat exchange tubes (S2) that are adjacent in the width direction of the heat exchange assembly (101). The group of heat exchange tubes (S1) is connected between the first header (1001) and the second header (1002), and the second group of heat exchange tubes (S2) is connected to the third Between the header (1003) and the second header (1002); the first group of heat exchange tubes (S1) has a first end (1001) connected to the first header (1001) 11) and a second end (12) connected to the second header (1002), the second group of heat exchange tubes (S2) has a second end (12) connected to the third header (1003) Three ends (13) and a fourth end (14) connected to the second header (1002), wherein the second end (12) and the fourth end (14) are In contrast, the first end (11) and the third end (13) are gathered together in the width direction of the heat exchange assembly (101). 一种换热器(10),包括两个集流管(100)和若干换热组件(101);A heat exchanger (10), including two headers (100) and a number of heat exchange components (101); 所述集流管(100)包括管体(201)和位于所述管体(201)中的内腔(202);The header (100) includes a tube body (201) and an inner cavity (202) located in the tube body (201); 所述若干换热组件(101)沿集流管(100)长度方向排列;相邻的两个换热组件(101)之间具有供空气流通的间隙;所述换热组件(101)包括翅片板(203)和若干换热管(204);所述换热组件(101)包括主换热区(301),在所述主换热区(301),所述多根换热管(204)沿换热组件(101)的宽度方向分布,且所述换热管(204)与所述翅片板(203)相连;所述换热管(204)设有连通该两个集流管(100)的内腔(202)的内流道(2041),所述换热管(204)的内流道(2041)以及该两个集流管(100)的内腔(202)形成制冷剂流道的一部分;The plurality of heat exchange components (101) are arranged along the length direction of the header (100); there is a gap for air circulation between two adjacent heat exchange components (101); the heat exchange components (101) include fins Plate (203) and a number of heat exchange tubes (204); the heat exchange assembly (101) includes a main heat exchange area (301), in the main heat exchange area (301), the multiple heat exchange tubes ( 204) is distributed along the width direction of the heat exchange assembly (101), and the heat exchange tube (204) is connected with the fin plate (203); the heat exchange tube (204) is provided with the two current collectors The inner flow channel (2041) of the inner cavity (202) of the tube (100), the inner flow channel (2041) of the heat exchange tube (204) and the inner cavity (202) of the two headers (100) form Part of the refrigerant flow path; 所述换热组件(101)还包括在其长度方向上位于所述主换热区(301)两侧的两个连接区(302);所述两个连接区(302)中至少一个连接区(302)的末端在换热组件(101)宽度方向上的尺寸小于所述主换热区(301)在换热组件(101)宽度方向上的尺寸;所述集流管(100)的管体(201)与所述换热组件(101)的连接区(302)的末端密封连接。The heat exchange assembly (101) also includes two connection areas (302) located on both sides of the main heat exchange area (301) in its length direction; at least one connection area of the two connection areas (302) The size of the end of (302) in the width direction of the heat exchange assembly (101) is smaller than the size of the main heat exchange area (301) in the width direction of the heat exchange assembly (101); the tube of the header (100) The body (201) is hermetically connected with the end of the connection area (302) of the heat exchange assembly (101).
PCT/CN2020/117710 2019-10-08 2020-09-25 Heat exchanger Ceased WO2021068760A1 (en)

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